WO2019061417A1 - 电磁离合器及变速箱 - Google Patents

电磁离合器及变速箱 Download PDF

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Publication number
WO2019061417A1
WO2019061417A1 PCT/CN2017/104818 CN2017104818W WO2019061417A1 WO 2019061417 A1 WO2019061417 A1 WO 2019061417A1 CN 2017104818 W CN2017104818 W CN 2017104818W WO 2019061417 A1 WO2019061417 A1 WO 2019061417A1
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WO
WIPO (PCT)
Prior art keywords
suction cup
positioning
electromagnet
main
main suction
Prior art date
Application number
PCT/CN2017/104818
Other languages
English (en)
French (fr)
Inventor
余建华
刘翠娥
Original Assignee
深圳市艾莱茵科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市艾莱茵科技有限公司 filed Critical 深圳市艾莱茵科技有限公司
Priority to PCT/CN2017/104818 priority Critical patent/WO2019061417A1/zh
Priority to CN201780095497.1A priority patent/CN111433477B/zh
Publication of WO2019061417A1 publication Critical patent/WO2019061417A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D27/00Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
    • F16D27/02Magnetically- or electrically- actuated clutches; Control or electric circuits therefor with electromagnets incorporated in the clutch, i.e. with collecting rings
    • F16D27/04Magnetically- or electrically- actuated clutches; Control or electric circuits therefor with electromagnets incorporated in the clutch, i.e. with collecting rings with axially-movable friction surfaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D27/00Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
    • F16D27/12Clutch systems with a plurality of electro-magnetically-actuated clutches

Definitions

  • the present disclosure relates to the field of clutch technology, for example, to an electromagnetic clutch and a gearbox.
  • the gearbox of the related art can adopt a hydraulic system.
  • the hydraulic pump When the hydraulic system is working, the hydraulic pump is always in working state, and the hydraulic pump is always in working state, which increases the fuel consumption of the vehicle.
  • the complicated structure of the hydraulic system makes the production cost of the clutch and the transmission high.
  • the clutch and gearbox of the hydraulic system have high impact at low speed, and the engine speed cannot be too high in order to protect the clutch.
  • the utility model relates to an electromagnetic clutch and a gearbox, which can solve the problem that the low-speed shifting shock of the hydraulic clutch has a limitation on the engine speed in the related art, simplify the structure of the hydraulic system, and reduce the fuel consumption of the vehicle.
  • An electromagnetic clutch includes a main suction cup, a first suction cup, a second suction cup, an electromagnet assembly, a first locking assembly, and a second locking assembly, wherein
  • the main suction cup can receive external power through the connecting shaft and rotate;
  • the first suction cup and the second suction cup are respectively located on two sides of the main suction cup and can be provided with a gap between the first suction cup and the main suction cup, wherein the first suction cup and the second suction cup are respectively rotatable relative to the main suction cup, and respectively pass through the first rotating shaft and the second suction cup respectively.
  • Rotary shaft output power
  • the electromagnet assembly When the electromagnet assembly is energized, the electromagnet assembly can generate a magnetic field; when the electromagnet assembly generates a first magnetic field, the first suction cup can be rotated with the main suction cup, and when the electromagnet assembly generates the second magnetic field, Rotating the second suction cup with the main suction cup;
  • the first locking assembly is movable in the first position and the second position along the axial direction of the main suction cup to enable the first suction cup to be rotated and fixed relative to the main suction cup, respectively;
  • the second locking assembly is movable in the third position and the fourth position along the axial direction of the main suction cup to enable the second suction cup to be rotated and fixed relative to the main suction cup, respectively.
  • the electromagnet assembly includes at least two first electromagnets disposed on an end surface of the first suction cup opposite to the main suction cup and uniformly distributed along a circumferential direction of the first suction cup, and is disposed on the main suction cup and corresponding to the first electromagnet a second electromagnet at a position, the at least two third electromagnets disposed on the opposite end faces of the main suction cup and the second suction cup and uniformly distributed along the circumferential direction of the main suction cup, and the corresponding positions of the second suction cup and the third electromagnet The fourth electromagnet.
  • the main suction cup is fixed to the connecting shaft;
  • One end of the first rotating shaft is rotatably connected to the connecting shaft, and the other end sequentially penetrates the first sucking plate, the main suction cup and the second suction cup, and the first rotating shaft is fixedly connected with the first suction cup and is rotatably connected with the main suction cup;
  • the second rotating shaft is sleeved on one end of the first rotating shaft away from the main suction cup, and is rotatably connected with the first rotating shaft, and the second rotating shaft penetrates the second suction cup and is fixedly connected with the second suction cup.
  • the first locking component comprises a first positioning disk reciprocable in a first position and a second position along an axial direction of the main suction cup, and a first locking electromagnet that drives the first positioning disk to reciprocate, And a first return spring that drives the first locating disc to move and places the first locating disc in the first position; the first locating disc is adjacent to the end of the second chuck is a permanent magnet, the first The first return spring is in a compressed state when the locating disc is placed in the first position.
  • the second locking assembly includes a second positioning disk reciprocable in a third position and a fourth position along an axial direction of the main suction cup, and a second locking electromagnet that drives the second positioning disk to reciprocate, And a second return spring that drives the second positioning disc to move and places the second positioning disc in the third position; the second positioning disc is adjacent to the first suction cup and is a permanent magnet, the second The second return spring is in a compressed state when the positioning disk is placed in the third position.
  • the first positioning plate includes a first positioning plate, and at least two first positioning posts connected to one side of the first positioning plate and uniformly distributed along a circumferential direction of the first positioning plate, the first suction cup Providing a first positioning hole adapted to the first positioning post;
  • the second positioning plate includes a second positioning plate, and at least two second positioning posts connected to one side of the second positioning plate and uniformly distributed along the circumferential direction of the second positioning plate; the second suction cup is provided with The second positioning hole is matched with the second positioning hole.
  • the first suction cup, the second suction cup, the main suction cup, the first positioning post and the second positioning post are all made of a material that cannot be magnetized.
  • a first current collector for supplying power to the second electromagnet, the third electromagnet, the first locking electromagnet and the second locking electromagnet is fixed on the connecting shaft, and the second rotating shaft is fixed a second current collector for supplying power to the fourth electromagnet; and a third current collector for supplying power to the first electromagnet is fixed on the first rotating shaft.
  • the first electromagnet is provided with at least two and uniformly distributed along the circumferential direction of the first chuck, and the polarities between two adjacent first electromagnets are opposite; the poles of two adjacent second electromagnets The opposite;
  • the third electromagnet is provided with at least two and uniformly distributed along the circumferential direction of the main suction cup, and the polarities between the adjacent two third electromagnets are opposite; the polarities of the adjacent two fourth electromagnets are opposite;
  • the first electromagnet and the second electromagnet are the same size and shape, and the third electromagnet and the fourth electromagnet are the same size and shape.
  • the connecting shaft includes a rotating portion capable of receiving external power and rotating, and a connecting cylinder fixed on one side of the rotating portion and having a blind hole structure, and the connecting cylinder is provided with at least one The first locking assembly that fixes the first suction cup relative to the main suction cup, and the at least one second locking assembly that fixes the second suction cup relative to the main suction cup;
  • the first locking assembly includes a first positioning member reciprocally movable in a first position and a second position along a radial direction of the main suction cup, a first positioning electromagnet that drives the first positioning member to reciprocate, and the driving a first positioning spring that moves the first positioning member and places the first positioning member in the first position; a distal end of the first positioning member away from the first suction cup is a permanent magnet, and the first positioning member When placed in the first position, the first positioning spring is in a compressed state.
  • the second locking assembly comprises a second positioning member capable of reciprocating in a radial direction of the main suction cup in the third position and the fourth position, and driving the second positioning electromagnet to reciprocate the second positioning member, And a second positioning spring that drives the movement of the second positioning member and places the second positioning member in the third position; the end of the second positioning member away from the second suction cup is a permanent magnet, When the second positioning member is placed in the third position, the second positioning spring is in a compressed state.
  • the first positioning component comprises a first positioning plate member made of a permanent magnet, and a first positioning block connected to a side of the first positioning plate member directed to the first suction cup, and an outer wall of the first suction cup Having at least two first positioning grooves that are matched with the first positioning block in the circumferential direction;
  • the second positioning member includes a second positioning plate member made of a permanent magnet, and a second positioning block connected to a side of the second positioning plate member that is directed to the second suction cup.
  • the outer wall of the second suction cup is uniformly distributed along the circumference.
  • a thrust bearing is interposed between the main suction cup and the first suction cup and between the main suction cup and the second suction cup.
  • a gearbox includes the electromagnetic clutch described above.
  • Figure 1 is a cross-sectional view of the electromagnetic clutch of the first embodiment
  • Figure 2 is a partial enlarged view of the portion I in Figure 1;
  • Figure 3 is a partial enlarged view of the portion II of Figure 1;
  • Figure 4 is a first perspective exploded view of the electromagnetic clutch of the first embodiment
  • Figure 5 is a second perspective exploded view of the electromagnetic clutch of the first embodiment
  • Figure 6 is a third perspective exploded view of the electromagnetic clutch of the first embodiment
  • Figure 7 is an exploded view of the electromagnetic clutch of the second embodiment
  • Figure 8 is a first perspective exploded view of the electromagnetic clutch of the third embodiment
  • Figure 9 is a second perspective exploded view of the electromagnetic clutch of the third embodiment.
  • the first locking component 71, the first positioning disk; 711, the first positioning column; 712, the first positioning plate; 7121, a third through hole; 72, a first locking electromagnet; 73, a first return spring; 74, a first limiting plate; 741, a fourth through hole;
  • the second locking component 81, the second positioning plate; 811, the second positioning post; 812, the second positioning plate; the 8121, the fifth through hole; 82, the second locking electromagnet; 83, the second return spring 84, the second limit plate; 841, the sixth through hole;
  • first bearing 202, second bearing; 203, third bearing; 204, fourth bearing; 205, fifth bearing; 206, sixth bearing;
  • 300 an electromagnet assembly; 301, a first electromagnet; 302, a second electromagnet; 303, a third electromagnet; 304, a fourth electromagnet;
  • the present embodiment provides an electromagnetic clutch including a connecting shaft 1, a main suction cup 2, a first suction cup 3, a second suction cup 4, a first rotating shaft 5, a second rotating shaft 6, and a first locking.
  • the suction cup 4 can be made of a material that cannot be magnetized.
  • the connecting shaft 1 includes a rotating shaft 11 capable of receiving external power and rotating, and a connecting portion 12 connected to one end of the rotating shaft 11 and fixed to the main suction cup 2.
  • a driving structure is connected to one end of the rotating shaft 11 away from the connecting portion 12, and the rotating shaft 11 is driven to rotate by a driving structure, which may be a motor.
  • One end of the rotating shaft 11 connected to the driving structure is provided with an internal spline
  • the driving structure is provided with an external spline engaged with the internal spline
  • the driving structure and the rotating shaft 11 pass through the internal spline and the external spline.
  • an internal spline may be disposed on the driving structure
  • an external spline engaged with the internal spline is disposed on the rotating shaft 11, and the driving structure and the rotating shaft 11 are matched by the internal spline and the external spline. connection.
  • the main suction cup 2 is fixed to the connecting shaft 1 so that the main suction cup 2 can rotate with the connecting shaft 1.
  • the connecting portion 12 includes a connecting end portion 121 and at least two L-shaped connecting rods 122 uniformly distributed along the circumferential direction of the connecting end portion 121, and the first end of the connecting end portion 121 is connected to the The shaft 11 is rotated, and the second end is connected to the L-shaped connecting rod 122.
  • the number of the L-shaped connecting rods 122 in the embodiment is four.
  • the four L-shaped connecting rods 122 constitute an installation space having an opening at one end and coaxial with the rotating shaft 11.
  • the opening of the installation space is disposed away from the rotating shaft 11, and each of the L-shaped connecting rods 122 includes a first rod 1221 and a second rod 1222.
  • the first end of the first rod 1221 is connected to the connecting end portion 121, and the second end of the first rod 1221 is connected to the second rod 1222.
  • the first rod 1221 and the second rod 1222 are vertically connected.
  • the second rod 1222 is provided with two first mounting holes 12221, and the main suction cup 2 is disposed at a position corresponding to each of the second rods 1222 for positioning the second rod 1222.
  • a slot 24, a second mounting hole 241 is defined in the positioning slot 24 at a position corresponding to the first mounting hole 12221, and the first slot 241 is inserted through the screw and screwed into the corresponding second mounting hole 241 to implement the main suction cup.
  • 2 is fixedly connected to the connecting portion 12.
  • a mounting groove 1211 is disposed at one end of the connecting end portion 121 away from the rotating shaft 11
  • a second bearing 202 is disposed in the mounting groove 1211
  • one end of the first rotating shaft 5 is inserted into the second bearing 202 . The rotational connection of the first shaft 5 to the connecting portion 12 is achieved.
  • An end surface of the second rod 1222 away from one end of the first rod 1221 is in the same plane as an end surface of the main suction cup 2 away from the end of the connecting shaft 1.
  • the first suction cup 3 is located on a side of the connecting shaft 1 adjacent to the main suction cup 2 and is rotatable relative to the connecting shaft 1 .
  • the first suction cup 3 extends through the first rotating shaft 5 and is fixedly connected to the first rotating shaft 5 .
  • the first suction cup 3 is sleeved on the first end of the first rotating shaft 5 near the connecting shaft 1 and is fixedly connected to the first rotating shaft 5, and the second rotating shaft 5 is second. The ends end through the main suction cup 2 and the second suction cup 4.
  • the main suction cup 2 penetrates the first rotating shaft 5 and is rotatable relative to the first rotating shaft 5.
  • the main suction cup 2 is disposed on a side of the first suction cup 3 away from the connecting shaft 1 , and a first through hole 23 is defined in a central axis of the main suction cup 2
  • the first rotating shaft 5 is disposed through the first through hole 23 and is rotatably connected to the main suction cup 2.
  • a third bearing 203 and a fourth bearing 204 are mounted on the first rotating shaft 5, and the third bearing 203 and the fourth bearing 204 can realize the rotational connection of the first rotating shaft 5 and the main suction cup 2.
  • the second rotating shaft 5 is disposed on a side of the main suction cup 2 away from the first suction cup 3 , and is provided with a second rotating shaft 6 , and the second rotating shaft 6 is sleeved outside the first rotating shaft 5 .
  • the second suction cup 4 is sleeved outside the second rotating shaft 6 and fixedly connected to the second rotating shaft 6 .
  • the second rotating shaft 6 defines a second through hole 61.
  • the first rotating shaft 5 is disposed through the second through hole 61, and the second through hole 61 is along the second through hole 61. Both ends of the central axis direction are provided with a fifth bearing 205 and a sixth bearing 206, and the fifth bearing 205 and the sixth bearing 206 realize the rotational connection of the first rotating shaft 5 and the second rotating shaft 6.
  • the electromagnet assembly 300 can generate a magnetic field when the electromagnet assembly 300 is energized, and can make the first suction cup 3 when the electromagnet assembly 300 generates a first magnetic field.
  • the second suction cup 4 can be rotated with the main suction cup 2.
  • the electromagnet assembly 300 includes at least two first electromagnets 301 disposed on opposite end faces of the first chuck 3 and the main chuck 2 and uniformly distributed along the circumferential direction of the first chuck 3, and is disposed on the main suction cup.
  • the second electromagnet 302 disposed on the end surface opposite to the first chuck 3 and corresponding to the first electromagnet 301 is disposed on the opposite end faces of the main chuck 2 and the second chuck 4 and is evenly distributed along the circumferential direction of the main chuck 2
  • At least two third electromagnets 303 and a fourth electromagnet 304 disposed on an end surface of the second chuck 4 opposite to the main chuck 2 and corresponding to the third electromagnet 303.
  • At least two of the first electromagnets 301 are evenly distributed along the circumference of the first chuck 3, adjacent to each other.
  • the polarities between the two first electromagnets 301 are opposite; correspondingly, at least two of the second electromagnets 302 are disposed on the opposite end faces of the main chuck 2 and the first chuck 3 and with the first electromagnet 301 Correspondingly, the polarities of the adjacent two second electromagnets 302 are opposite.
  • At least two of the third electromagnets 303 are uniformly distributed along the circumferential direction of the main chuck 2, and the polarities between the adjacent two third electromagnets 303 are opposite; correspondingly, at least two of the fourth The electromagnet 304 is disposed on an end surface of the second chuck 4 opposite to the main chuck 2 and is disposed corresponding to the third electromagnet 303, and the polarities of the adjacent two fourth electromagnets 304 are opposite.
  • the size and shape of the first electromagnet 301 and the second electromagnet 302 are the same, and the size and shape of the third electromagnet 303 and the fourth electromagnet 304 are the same.
  • the number of the second electromagnets 302 and the number of the third electromagnets 303 are equal, and the radius of the circle where the center of the second electromagnet 302 is located and the center of the third electromagnet 303 are The radius of the circle is equal.
  • the number of the second electromagnets 302 and the number of the third electromagnets 303 may be twelve, and the number of the first electromagnets 301 and the fourth electromagnets 304 are corresponding. The number can also be 12.
  • the first electromagnet 301 and the second electromagnet 302 are energized to cause the first electromagnet 301 and the second electromagnet 302 to generate an attractive force, and the first chuck 3 can be rotated with respect to the main chuck 2 and fixed to the main chuck 2 .
  • the polarities of the two adjacent second electromagnets 302 are opposite, and the first electromagnets 301 and the second electromagnets 302 are opposite. A corresponding setting.
  • the repulsive force generated between the main suction cup 2 and the first suction cup 3 causes the first suction cup 3 and relative movement of the main suction cup 2, the main suction cup 2 is rotated relative to the first suction cup 3 by a corresponding angle, that is, the position of a first electromagnet 301 is shifted, so that the first electromagnet 301 of the first suction cup 3 and the main suction cup corresponding thereto
  • the polarity of the second electromagnets 302 on 2 is opposite, and the second chuck 4 is synchronously rotated with the main chuck 2.
  • the corresponding angle refers to an angle formed by a line connecting the centers of the same end faces of the adjacent two first electromagnets 301 and the center of the first chuck 3 respectively.
  • the second chuck 4 can be rotated along with the main chuck 2 and relative to The main suction cup 2 is fixed.
  • the first locking assembly 7 can reciprocate in the first position and the second position along the axial direction of the main suction cup 2, so that the first suction cup 3 can be respectively opposite to the main suction cup. 2 rotate and fix.
  • the first locking assembly 7 may include a first positioning disk 71 that is reciprocable in a first position and a second position along an axial direction of the main suction cup 2, and a first locking electromagnet that drives the first positioning disk 71 to reciprocate 72, and a first return spring 73 that drives the first positioning disk 71 to move and places the first positioning disk 71 in the first position.
  • One end of the first positioning plate 71 near the second suction cup 4 is a permanent magnet. When the first positioning plate 71 is in the first position, the first return spring 73 is in a compressed state, and the first return spring 73 is The amount of compression is small.
  • the first locking electromagnet 72 is energized and generates attraction for attracting the first positioning plate 71.
  • a first end of the first positioning disk 71 extends into the first suction cup 3 until the second end of the first positioning disk 71 is pressed against the first locking electromagnet 72.
  • a suction cup 3 is fixed relative to the main suction cup 2.
  • the first return spring 73 is further compressed to change the direction of the current on the coil of the first locking electromagnet 72, causing the first locking electromagnet 72 to generate a repulsive force repelling the first positioning disc 71, in the repulsive force and the Under the action of a return spring 73, the first positioning disk 71 is disengaged from the first suction cup 3, so that the first suction cup 3 can be rotated relative to the main suction cup 2.
  • the second locking assembly 8 can reciprocate in the axial direction of the main suction cup 2 in the third position and the fourth position, so that the second suction cup 4 can respectively be opposite to the main suction cup. 2 rotate and fix.
  • the second locking assembly 8 may include a second positioning disk 81 that is reciprocable in the axial direction of the main suction cup 2 in the third position and the fourth position, and a second locking electromagnet that drives the second positioning disk 81 to reciprocate 82, and a second return spring 83 that drives the second positioning disk 81 to move and places the second positioning disk 81 in the second position.
  • One end of the second positioning plate 81 near the first suction cup 3 is a permanent magnet, and when the second positioning plate 81 is in the third position, the second return spring 83 is in a compressed state, and the second reset is performed at this time. The amount of compression of the spring 83 is small.
  • the second locking electromagnet 82 is energized and generates an attractive force for attracting the second positioning tray 81.
  • the second positioning disk 81 is moved toward the second suction cup 4 and protrudes into the second suction cup 4 to fix the second suction cup 4 with respect to the main suction cup 2, and the second return spring 83 is continuously compressed.
  • the third electromagnet 303 and the fourth electromagnet 304 are energized to generate a repulsive force repelling the second positioning disc 81. Under the action of the repulsive force and the second return spring 83, the second positioning disc 81 is disengaged from the second suction cup 4, so that The second suction cup 4 is rotatable relative to the main suction cup 2.
  • the first side of the main suction cup 2 is provided with a first groove 21, and the second side of the main suction cup 2 is provided with a second groove 22 at a position corresponding to the first groove 21,
  • the third positioning hole 25 is disposed through the first groove 21 and the second groove 22.
  • a first limiting plate 74 for limiting the first positioning plate 712 in the first recess 21 is disposed in the first recess 21, and the first limiting plate 74 is disposed on the first positioning plate 712.
  • One side of a positioning post 711 restricts the first positioning plate 712 into the first recess 21 through the first limiting plate 74.
  • a second limiting plate 84 is defined in the second recess 22, and the second limiting plate 84 is disposed in the second positioning plate 812.
  • the second limiting plate 84 is disposed on the second positioning plate 812.
  • the second positioning plate 812 is restrained in the second groove 22 by the second limiting plate 84 on one side of the two positioning posts 811.
  • the first position refers to a position of the first positioning plate 71 when the first positioning plate 71 is completely placed in the main suction cup 2
  • the second position refers to the first position.
  • the positioning plate 712 is pressed against the end surface of the first locking electromagnet 72 to position the first positioning plate 71 when the distance between the first positioning post 711 and the corresponding first positioning hole 31 is maximum.
  • the third position refers to the position of the second positioning disk 81 when the second positioning disk 81 is completely placed in the main suction cup 2
  • the fourth position refers to the second position.
  • the positioning plate 812 is pressed against the position of the second positioning plate 81 when the distance of the second positioning post 811 into the corresponding second positioning hole 41 is the maximum on the end surface of the second locking electromagnet 82.
  • the first positioning plate 71 may include a first positioning post 711 disposed through the third positioning hole 25, and a first end connected to the first positioning post 711 and placed in the first groove 21
  • the positioning plate 712 is provided with a first positioning hole 31 adapted to the first positioning post 711.
  • at least two of the first positioning posts 711 are evenly distributed along the circumferential direction of the first positioning plate 712.
  • the first positioning post 711 may be made of a material that cannot be magnetized, and the first positioning plate 712 is a permanent magnet.
  • the second positioning plate 81 may include a second positioning post disposed through the third positioning hole 25 811, and a second positioning plate 812 connected to one end of the second positioning post 811 and disposed in the second groove 22.
  • at least two of the second positioning posts 811 are evenly arranged along the circumferential direction of the second positioning plate 812, and the second suction cup 4 is provided with a second positioning hole adapted to the second positioning post 811. 41.
  • the second positioning post 811 may be made of a material that cannot be magnetized, and the second positioning plate 812 is a permanent magnet.
  • the third positioning hole 712 is matched with the second positioning post 811 at a position corresponding to the second positioning post 811 , and the first limiting plate 74 and the third through hole 7121 The corresponding position is provided with a fourth through hole 741 adapted to the second positioning post 811.
  • the second positioning plate 812 is provided with a fifth through hole 8121 adapted to the first positioning post 711 at a position corresponding to the first positioning post 711, and the second limiting plate 84 and the fifth through hole 8121
  • a sixth insertion hole 841 is provided at the corresponding position.
  • the first locking electromagnet 72 is fixed in the first recess 21, and the first positioning post 711 is away from the first positioning plate when the first electromagnet 301 and the second electromagnet 302 are in a de-energized state.
  • One end of the 712 sequentially penetrates the first locking electromagnet 72 , the fifth through hole 8121 , and the sixth through hole 841 and is disposed in the second groove 22 .
  • the first return spring 73 is pressed into the first groove 21 by the first positioning plate 712, and the first return spring 73 is in a compressed state. At this time, the compression amount of the first return spring 73 is The smallest.
  • the second locking electromagnet 82 is fixed in the second recess 22, and when the third electromagnet 303 and the fourth electromagnet 304 are in a de-energized state, the second positioning post 811 is away from the second positioning plate. One end of the 812 passes through the second locking electromagnet 82 , the third through hole 7121 , and the fourth through hole 741 , and is disposed in the first groove 21 .
  • the second return spring 83 is pressed into the second recess 22 by the second positioning plate 812, and the second return spring 83 is in a compressed state. At this time, the compression amount of the second return spring 83 is The smallest.
  • the first suction cup 3 is provided with at least two first positioning holes 31 uniformly distributed in the circumferential direction
  • the circumferential direction of the second suction cup 4 is provided with at least two uniform distributions.
  • the second positioning hole 41 and the second positioning hole 41 are respectively disposed in one-to-one correspondence.
  • a radius of a circle in which the center of the first positioning hole 31 is located is equal to a radius of a circle in which the center of the second positioning hole 41 is located, and is equal to a radius of a circle in which the center of the third positioning hole 25 is located.
  • the first positioning post 711 can be transported from the first position.
  • the number of the first electromagnets 301 is equal to the number of the second electromagnets 302, and the number of the first electromagnets 301 is greater than or equal to the number of the first positioning holes 31, and is less than or equal to The number of the first positioning holes 31 is twice.
  • the second positioning post 811 can be moved from the third position to the second suction cup 4 and the fourth electric solenoid 304 in the same position, and the third electromagnet 303 and the fourth electromagnet 304 work to generate an attractive force.
  • the number of the third electromagnets 303 in the embodiment is equal to the number of the fourth electromagnets 304, the number of the third electromagnets 303 is greater than or equal to, and less than or equal to the second positioning.
  • the number of holes 41 is twice.
  • the number of the first positioning holes 31 is equal to the number of the first electromagnets 301
  • the number of the second positioning holes 41 is equal to the number of the third electromagnets 303.
  • the number of the second positioning posts 811 is equal to the number of the first positioning posts 711
  • the number of the first positioning holes 31 is a multiple of the first positioning post 711
  • the number of the second positioning holes 41 is A multiple of the second positioning post 811.
  • the first positioning post 711 and the second positioning post 811 are respectively provided with three, and the number of the first positioning hole 31 and the second positioning hole 41 is 12, and the third
  • the number of the positioning holes 25 is the sum of the number of the first positioning posts 711 and the number of the second positioning posts 811. Therefore, in the present embodiment, the number of the third positioning holes 25 is six.
  • a radius of a circle formed by a center of the first electromagnet 301 is larger than a radius of a circle formed by a center of the first positioning hole 31, and a radius of a circle formed by a center of the fourth electromagnet 304 is larger than that of the second positioning hole 41.
  • the radius of the circle formed by the center, and the radius of the circle formed by the center of the third electromagnet 303 are larger than the radius of the circle formed by the center of the third positioning hole 25.
  • each of the first electromagnets 301 and the corresponding first positioning holes 31 are located in the same radial direction of the first chuck 3; each of the fourth electromagnets 304 and the corresponding second positioning holes 41 are located in the same radial direction of the second suction cup 4; each of the third positioning holes 25 and one of the third electromagnets 303 are located in the same radial direction of the main suction cup 2.
  • the distribution relationship between the electromagnet and the corresponding positioning hole may be in the following distribution relationship: each of the first positioning holes 31 is located adjacent to the two first electromagnets. Between 301, and each of the first positioning holes 31 is offset from the angle between the two adjacent first electromagnets 301. Each of the second positioning holes 41 is located between two adjacent fourth electromagnets 304, and each of the second positioning holes 41 is offset from two adjacent fourth electromagnets 304 Corner The degree is consistent.
  • each of the third positioning holes 25 is located between two adjacent third electromagnets 303, and each of the third positioning holes 25 is adjacent to the two of the third electromagnets 303
  • the angles of the offsets are the same, and the angle between each of the first positioning holes 31 and the two adjacent first electromagnets 301 thereof is two with each of the second positioning holes 41 adjacent thereto.
  • the angle between the fourth electromagnets 304 is uniform, and the angle between each of the third positioning holes 25 and the two adjacent third electromagnets 303 is identical.
  • the first positioning hole 31 is located in the radial direction of the first suction cup 3 at the center of the center line of the adjacent two first electromagnets 301, and the second positioning hole 41 is located adjacent to the two.
  • the center of the center line of the fourth electromagnets 304 is located in the radial direction of the second chuck 4, and the third positioning holes 25 are located at the center of the center line of the adjacent two of the third electromagnets 303. Located in the radial direction of the main suction cup 2.
  • the first return spring 73 and the second return spring 83 are conical springs such that the first suction cup 3 or the second suction cup 4 is fixed relative to the main suction cup 2 and can rotate synchronously with the main suction cup 2. At the time, the conical spring has a large amount of compression.
  • the corresponding positioning plate in order to prevent the first suction cup 3 or the second suction cup 4 from rotating with the main suction cup 2, the corresponding positioning plate is shaken due to the action of the corresponding return spring, and the spring diameter of the conical spring It is smaller than the thickness of the first lock electromagnet 72 and the thickness of the second lock electromagnet 82, which is the length of the corresponding member shown in the L direction in FIG.
  • the first positioning disk 71 is in the second position
  • the first locking electromagnet 72 is in contact with the opposite end surface of the first positioning plate 712;
  • the second positioning disk 81 when the second positioning disk 81 is in the second position, the second locking The electromagnet 82 is in contact with the opposite end faces of the second positioning plate 812.
  • the connecting shaft 1 is fixed with a first current collector 91 for supplying power to the second electromagnet 302, the third electromagnet 303, the first locking electromagnet 72 and the second locking electromagnet 82.
  • a second current collector 92 for supplying power to the fourth electromagnet 304 is fixed to the second rotating shaft 6, and a third current collector 93 for supplying power to the first electromagnet 301 is fixed to the first rotating shaft 5.
  • the rotating shaft 11 is provided with a second threading hole 112 communicating with the inner hole of the internal spline, and the rotating shaft 11 is provided with a first current collector 91 fixedly connected with the rotating shaft 11
  • a first threading hole 111 communicating with the second threading hole 112 is defined in the position of the first current collector 91 on the rotating shaft 11 .
  • the electromagnetic clutch is mounted in a housing of the gearbox, and the housing is first A first collecting brush that is slidably coupled to the first current collector 91 is mounted at a position corresponding to the current collector 91.
  • the signal line of the electromagnet on the main chuck 2 passes through the hole in the interior of the connecting portion 12, the second threading hole 112 communicating with the hole in the connecting portion 12, and the first threading hole 111, and then connected to the first set. Electrical appliance 91.
  • the first current collector 91 and the first current collecting brush slide to each other to generate a first voltage.
  • the second electromagnet 302, the third electromagnet 303, the first locking electromagnet 72, and the second locking electromagnet 82 on the main chuck 2 are supplied with power by the first voltage.
  • a second current collector 92 is disposed on the second rotating shaft 6 between the second suction cup 4 and the first gear 100, and the second current collector 92 is fixed on the second rotating shaft 6 on the corresponding casing.
  • a second collector brush slidably coupled to the second current collector 92 is mounted at a position corresponding to the second current collector 92.
  • a second threading hole 62 is disposed on the second rotating shaft 6 between the second suction cup 4 and the second current collector 92, and a signal line of the fourth electromagnet 304 on the second suction cup 4 passes through the Six threading holes 62 are connected to the second current collector 92.
  • the second current collector 92 and the second collector brush slide to each other to generate a second voltage, and the second voltage is used to supply power to the fourth electromagnet 304 on the second chuck 4.
  • the first rotating shaft 5 is provided with a third threading hole 51 along a central axis thereof, the third threading hole 51 is a blind hole, and the open end of the blind hole is located at an end of the first rotating shaft 5 away from the connecting shaft 1
  • An end of the first rotating shaft 5 away from the connecting shaft 1 is provided with a fifth threading hole 53 communicating with the third threading hole 51.
  • the third threading hole 51 is provided adjacent to the first sucking plate 3 and is connected to the third threading hole 51.
  • a third current collector 93 is fixed to the first rotating shaft 5 at a position where the fifth threading hole 53 is provided, and the corresponding position on the housing corresponding to the third current collector 93 is installed
  • the third collector brush is slidably connected to the third collector 93.
  • the signal line of the first electromagnet 301 on the first chuck 3 is connected to the third current collector 93 through the fourth threading hole 52, the third threading hole 51, and the fifth threading hole 53.
  • the third current collector 93 and the third collector brush slide to each other to generate a third voltage, and the third voltage is used to supply power to the first electromagnet 301 on the first chuck 3.
  • the polarity of the corresponding electromagnet can be changed by changing the flow direction of the current on the electromagnetic coils of the plurality of electromagnets.
  • the polarity of the corresponding electromagnet can be changed by changing the positive and negative electrodes of the voltage of the corresponding electromagnetic coil.
  • the rotating shaft 11 is sleeved with a first bearing 201, and the first current collector 91 is disposed on a side of the first bearing 201 away from the connecting portion 12, and the first A first oil seal 401 is disposed on a side of the current collector 91 adjacent to the connecting portion 12, and the first oil seal 401 is sleeved on the rotating shaft 11.
  • the connecting shaft 1 is rotatably connected to the housing of the transmission through the first bearing 201, and the first oil seal 401 seals the portion of the housing of the transmission projecting from the rotating shaft 11, since the first current collector 91 is completely located
  • the exterior of the housing of the gearbox causes the first current collector 91 to insulate the lubricating oil to prevent leakage.
  • a second oil seal 402 and a third oil seal 403 are disposed on both sides of the second current collector 92, and the second oil seal 402, the third oil seal 403 and the casing of the gearbox form a second sealed space, the second set The electric appliance 92 is completely placed in the second sealed space, so that the second current collector 92 isolates the lubricating oil to prevent leakage.
  • a fourth oil seal 404 is disposed on a side of the third current collector 93 adjacent to the second suction cup 4, and the fourth oil seal 404 seals a portion of the casing of the gearbox that protrudes from the first rotating shaft 5, because the third current collector 93 It is completely placed outside the housing of the gearbox, so that the third current collector 93 isolates the lubricating oil from leakage.
  • the threading holes provided on the side walls of the connecting shaft 1, the first rotating shaft 5 and the second rotating shaft 6 are respectively provided with plugs matched thereto, and the plugs are provided with corresponding plugs for The hole of the signal line seals the corresponding threading hole through the plug to prevent the lubricating oil from entering the first sealed space, the second sealed space or the third sealed space, thereby effectively preventing the collector from leaking.
  • the bearings By providing the bearings, it is ensured that the first rotating shaft 5, the second rotating shaft 6, and the third rotating shaft 104 can normally rotate with respect to the housing of the transmission, and oil leakage is prevented by providing an oil seal.
  • the bearings used in this embodiment can be positioned by a shoulder or sleeve.
  • a gap is provided between the main suction cup 2 and the first suction cup 3 and the second suction cup 4 to ensure that the first suction cup 3 and the second suction cup 4 can respectively rotate relative to the main suction cup 2.
  • the first return spring 73, the second return spring 83, the first limiting plate 74, and the second limiting plate 84 are each made of a material that cannot be magnetized. Preventing the above components from being magnetized affects the operation of the electromagnetic clutch.
  • the electromagnetic clutch in the above embodiment realizes locking of the electromagnetic clutch by a mechanical structure, has a simple structure, low processing cost of the clutch, good energy saving effect, stable shifting, and avoids friction between two adjacent suction cups.
  • the electromagnetic clutch is placed in a working position with a corresponding locking electromagnet, saving resources.
  • This embodiment also provides a gearbox including the electromagnetic clutch described above.
  • the gearbox further includes a shifting structure.
  • the shifting structure is a two-stage shifting structure, and the two-stage shifting structure includes a second rotating shaft 6 disposed away from the second sucking plate 4 .
  • a first gear 100 fixedly coupled to the second rotating shaft 6 at one end thereof, a second gear 101 meshingly coupled to the first gear 100, disposed along a central axis of the second gear 101 and penetrating the third rotating shaft of the second gear 101
  • the fourth gear 103 disposed on the third rotating shaft 104 is engaged with the fourth gear 103 and connected to the third gear 102 of the first rotating shaft 5.
  • the second gear 101, the fourth gear 103 and the third rotating shaft 104 are connected by a key
  • the third gear 102 is connected with the first rotating shaft 5 by a key
  • the first gear 100 and the second rotating shaft 6 are connected by a key.
  • the gears in the above embodiments can be positioned using a sleeve and a shoulder.
  • the electromagnetic clutch when the electromagnetic clutch is in the first gear state, the first rotating shaft 5 will drive the third rotating shaft 104 and the second rotating shaft 6 to rotate, and is output through the third rotating shaft 104, the electromagnetic clutch
  • the second rotating shaft 6 When in the second gear state, the second rotating shaft 6 will drive the third rotating shaft 104 and the first rotating shaft 5 to rotate, and output through the third rotating shaft 104 to realize two-stage output of the transmission.
  • the shifting structure in this embodiment may also be a multi-stage shifting structure greater than or equal to three stages.
  • the gearbox having the two-stage shifting structure has four working gears, a neutral gear, a first gear, a second gear and a reverse gear, and the working process of the shifting structure is as follows.
  • the rotation of the connecting shaft 1 drives the main suction cup 2 to rotate.
  • the electromagnet assembly 300 is not energized, and neither the first suction cup 3 nor the second suction cup 4 rotates, and the gearbox is in a neutral state.
  • the first suction cup 3 When the neutral gear is switched to the first gear, the first suction cup 3 is continuously rotated with the main suction cup 2 due to the continuously alternating attraction and repulsive force between the first suction cup 3 and the main suction cup 2, in order to ensure the smoothness of the shifting.
  • the current on the coil controlling the first electromagnet 301 and the current on the coil of the second electromagnet 302 are gradually increased from small to large, so that the rotational speed of the first suction cup 3 is gradually increased.
  • the first locking electromagnet 72 is energized and generates an attractive force for attracting the first positioning plate 712.
  • the first positioning post 711 will be moved from the first position to the second position, the first return spring 73 is further compressed, and the first suction cup 3 is fixed relative to the main suction cup 2 with Relative rotation cannot occur, at which time the electromagnetic clutch remains in the first gear operating state.
  • the first suction cup 3 and the main suction are required due to the following two conditions.
  • the rotational speed of the disk 2 is the same and an attractive force is generated between the first suction cup 3 and the main suction cup 2, that is, the current on the coil of the first electromagnet 301 and the current on the coil of the second electromagnet 302 are both maximized, the first The locking assembly 7 will only act.
  • the first electromagnet 301 and the second electromagnet 302 perform cutting magnetic line motion, which may result in Both the coil of the first electromagnet 301 and the coil of the second electromagnet 302 generate a reverse current, and therefore, it can be judged by detecting whether a reverse current is generated on the coil of the first electromagnet 301 and the coil of the second electromagnet 302. Whether the first suction cup 3 and the main suction cup 2 are slipping.
  • the first electromagnet 301 and the current on the coil of the second electromagnet 302 reach a maximum or no slip phenomenon occurs within a preset time, and the first locking assembly 7 is locked and does not need to be shifted.
  • the first electromagnet 301 and the second electromagnet 302 can be powered off, saving power resources, and relying on the attractive force generated by the first locking electromagnet 72 when working with the first positioning plate 712, so that the gearbox is kept at Block working status.
  • the first electromagnet 301 and the second electromagnet 302 are energized and control the current on the coil of the first electromagnet 301 and the current on the coil of the second electromagnet 302 to a maximum.
  • the first positioning post 711 quickly disengages from the corresponding first positioning hole 31 and returns to the first position from the second position.
  • the first electromagnet 301, the second electromagnet 302 and the first locking electromagnet 72 are de-energized, and the third electromagnet 303 and the fourth electromagnet 304 are energized, because the second suction cup 4 and the main suction cup 2 are alternately changed.
  • the attraction and repulsive force cause the second suction cup 4 to continuously rotate with the main suction cup 2, and in order to ensure the smoothness of the shifting, the current on the coil of the third electromagnet 303 and the current on the coil of the fourth electromagnet 304 are both controlled.
  • the gradual increase from small to large increases the rotational speed of the second suction cup 4.
  • the second locking electromagnet 82 is energized and generates an attractive force for attracting the second positioning plate 812.
  • the second positioning post 811 will be moved from the third position to the fourth position, and the second suction cup 4 is fixed relative to the main suction cup 2 and the relative rotation between the two is not possible.
  • the box remains in the second gear working state.
  • the second suction cup 4 and the main suction are required due to the following two conditions.
  • the rotational speed of the disk 2 is the same and an attractive force is generated between the second suction cup 4 and the main suction cup 2, that is, the current on the coil of the third electromagnet 303 and the current on the coil of the fourth electromagnet 304 are both maximized, the second The locking assembly 8 will only act.
  • the third electromagnet 303 and the fourth electromagnet 304 perform cutting magnetic line motion, which may result in Both the coil of the third electromagnet 303 and the coil of the fourth electromagnet 304 generate a reverse current, and therefore, it can be judged by detecting whether a reverse current is generated on the coil of the third electromagnet 303 and the coil of the fourth electromagnet 304. Whether the second suction cup 4 and the main suction cup 2 are slipping.
  • the third electromagnet 303 and the current on the coil of the fourth electromagnet 304 reach a maximum or no slip phenomenon occurs within a preset time, and the second locking assembly 8 is locked and does not need to be shifted.
  • the third electromagnet 303 and the fourth electromagnet 304 can be powered off, saving electrical resources, and relying on the attractive force generated by the second locking electromagnet 82 and the second positioning post 811, so that the gearbox remains in the second Block working status.
  • the above process of switching from the first gear to the second gear can be applied to the case of slow shifting. If it is a sudden sudden acceleration, the current on the coil of the corresponding first electromagnet 301 and the current on the coil of the second electromagnet 302 suddenly increase to a maximum, so as to quickly shift to meet the shifting conditions, other The process is the same as the above process of switching from the first gear to the second gear.
  • the first electromagnet 301 and the second electromagnet 302 may be de-energized after the gearbox is maintained in the first gear operating state, and the first suction cup 3 is fixed relative to the main suction cup 2 by the first locking electromagnet 72. And relative rotation between the two cannot occur.
  • the third electromagnet 303 and the fourth electromagnet 304 may be powered off, and the second chuck 4 is fixed relative to the main chuck 2 by the second locking electromagnet 82 Relative rotation cannot occur.
  • the first suction cup 3 drives the first rotating shaft 5 to rotate, and the first rotating shaft 5 drives the first The three rotating shafts 104 and the second rotating shaft 6 rotate.
  • the third electromagnet 303 and the fourth electromagnet 304 are required to be in a power-off state.
  • the third electromagnet 303 and the fourth electromagnet 304 are in an energized state
  • the first electromagnet 301 and the second electromagnet 302 are in a power-off state.
  • the lubricating oil can be cooled by the coil of the corresponding electromagnet to ensure that the corresponding electromagnet can work normally.
  • the reverse gear has the same structure as that of the first gear, and only the driving structure is required to drive the rotation direction of the connecting shaft 1, so that the rotating direction of the connecting shaft 1 is opposite to the rotating direction of the connecting shaft 1 in the first gear.
  • the motor is used as the driving device of the gearbox. Since the electric motor does not rotate when the electric vehicle is not running, the electric vehicle can pass after being energized.
  • the first positioning plate 71 locks the first suction cup 3 and the main suction cup 2, that is, the first movement. Since the first embodiment of the present invention allows the first suction cup 3 and the main suction cup 2 to be locked by the mechanical structure, the transmission can withstand greater torque, which is more advantageous for starting and accelerating the electric vehicle, and the conventional hydraulic transmission is a friction plate type.
  • the locking method has the risk of slipping, which is not conducive to the rapid acceleration of electric vehicles.
  • the change in the torsion output withstand value can be achieved.
  • the gearbox of the above embodiment can be applied to a fuel vehicle, and a hydraulic pump that is not connected to the engine of the fuel vehicle can improve the power and fuel economy of the fuel vehicle, and reduce vehicle cost and vehicle weight.
  • the second electromagnet 302 and the third electromagnet 303 will be opposite to the first electromagnet 301 of the first chuck 3 and the fourth electromagnet of the second chuck 4
  • the coil of the first electromagnet 301 and the coil of the fourth electromagnet 304 generate a voltage, and the energy can be recovered by recovering the voltage.
  • the second electromagnet 302 and the first electromagnet 301 are also energized. If the polarity of the first electromagnet 302 or the first electromagnet 301 is constantly changed by changing the flow direction of the current, The rotation speed of the first rotating shaft 5 is continuously increased. At this time, the first rotating shaft 5 serves as an output shaft, and the electromagnetic clutch of the embodiment can be used as a DC motor.
  • the third electromagnet 303 and the fourth electromagnet 304 are energized, and if the polarity of the third electromagnet 303 or the fourth electromagnet 304 is constantly changed by changing the flow direction of the current, The rotation speed of the second rotating shaft 6 is continuously increased, and at this time, the second rotating shaft 6 serves as an output shaft, and the electromagnetic clutch described in this embodiment can be used as a DC motor.
  • the gearbox in the above embodiment can also be applied to a hybrid car.
  • This embodiment is based on the above embodiment.
  • the difference between this embodiment and the first embodiment is that the structures of the connecting shaft 1, the first locking assembly 7, and the second locking assembly 8 are different.
  • the connecting shaft 1 includes a rotating portion 110 capable of receiving external power and rotating, and a connecting cylinder 120 fixed to one side of the rotating portion 110 and having a blind hole structure.
  • the connecting cylinder 120 is provided with at least one first locking assembly 7 for fixing the first suction cup 3 relative to the main suction cup 2, and at least one second fixing the second suction cup 4 relative to the main suction cup 2. Lock the assembly 8.
  • the inner wall of the connecting cylinder 120 is provided with a fixing block 1201 at a position corresponding to the positioning groove 24 on the main suction cup 2.
  • the fixing block 1201 is inserted into the corresponding positioning groove 24 and the fixing block 1201 is fixed by screws.
  • the positioning groove 24 is positioned such that the main suction cup 2 is fixedly coupled to the connecting shaft 1.
  • the first locking component 7 includes a first positioning member 720 capable of reciprocating in a radial direction of the main suction cup 2 in a first position and a second position, and driving the first positioning member 720 to reciprocate first.
  • the electromagnet 740 is positioned, and the first positioning spring 730 that drives the first positioning member 720 to move and places the first positioning member 720 in the first position.
  • One end of the first positioning member 720 away from the first suction cup 3 is a permanent magnet, and when the first positioning member 720 is placed in the first position, the first positioning spring 730 is in a compressed state.
  • the first positioning spring 730 has a small amount of compression.
  • the first mounting groove 1202 may be disposed on the outer wall of the connecting cylinder 120 .
  • the first mounting groove 1202 defines a first through hole.
  • the first positioning member 720 may include a first positioning plate member 7201 made of a permanent magnet, and a first positioning block 7202 connected to a side of the first positioning plate member 7201 pointing to the first suction cup 3, wherein the first positioning member 7202 A suction cup 3 is provided with at least two first positioning grooves 310 adapted to the first positioning block 7202 along its circumferential direction.
  • the first positioning plate member 7201 is a permanent magnet.
  • the first positioning spring 730 is disposed on two sides of the first positioning block 7202 and is disposed between the first positioning plate member 7201 and the first positioning electromagnet 740.
  • a first baffle 710 is disposed on a side of the first positioning member 720 away from the first positioning electromagnet 740, and the first positioning member 720 and the first positioning electromagnet 740 are mounted on the first baffle 710
  • the first positioning slot 310 is inside.
  • a second through hole is disposed at a position of the first positioning electromagnet 740 corresponding to the first positioning block 7202, The first through hole and the second through hole are correspondingly disposed.
  • the first baffle 710, the first positioning electromagnet 740, the first positioning spring 730, and the first positioning plate member 7201 are each configured to have an arc-shaped structure that is adapted to the first positioning groove 310.
  • the above components are all mounted in the first positioning groove 310, and the outer wall of the first baffle 710 is in contact with the outer wall of the connecting cylinder 120.
  • the first positioning plate member 7201 can be pressed against the first baffle 710 by the first positioning spring 730, and at this time, the first The positioning block 7202 passes through the second through hole and extends into the first through hole.
  • the first position refers to a position where the first positioning slider 7202 is located after the first positioning slider 7202 is separated from the first positioning slot 310
  • the second position refers to The first positioning slider 7202 is located in the first positioning slot 310.
  • the locking and unlocking process between the first suction cup 3 and the main suction cup 2 is as follows.
  • the first positioning electromagnet 740 is energized and generates a first positioning plate member 7201.
  • the first positioning plate 7201 will move the first positioning block 7202 to the first suction cup 3 under the action of the attraction, so that the first positioning block 7202 sequentially penetrates the second through hole, first The through hole is inserted into the corresponding first positioning groove 310 of the first suction cup 3.
  • the first positioning spring 730 is continuously compressed, achieving locking between the first suction cup 3 and the main suction cup 2.
  • the first positioning block 7202 is disengaged from the first positioning slot 310 and disposed in the first through hole, and the first positioning plate member 7201 is pressed against the first baffle 710, so that the first The suction cup 3 is rotatable relative to the main suction cup 2 to effect unlocking between the first suction cup 3 and the main suction cup 2.
  • the second locking assembly 8 includes a second positioning member 820 capable of reciprocating in a radial direction of the main suction cup 2 in a third position and a fourth position, and driving the second positioning member 820 to reciprocate the second position.
  • the outer wall of the connecting cylinder 120 is provided with a second mounting groove 1203 , and the second mounting groove 1203 is provided with a third through hole.
  • the second positioning member 820 may include a second positioning plate 8201 made of a permanent magnet, and a second positioning block 8202 connected to the side of the second positioning plate 8201 pointing to the second suction cup 4, the second suction cup 4 is provided with at least one second positioning groove 410 adapted to the second positioning block 8202 along its circumferential direction.
  • the second positioning plate member 8201 is a permanent magnet.
  • the second positioning spring 830 is disposed on two sides of the second positioning block 8202 and is disposed between the second positioning plate 8201 and the second positioning electromagnet 840.
  • a second baffle 810 is disposed on a side of the second positioning member 820 away from the second positioning electromagnet 840, and the second positioning member 820 and the second positioning electromagnet 840 are mounted on the second baffle 810.
  • the second positioning groove 410 is inside.
  • a fourth through hole is disposed at a position corresponding to the second positioning block 8202 on the second positioning electromagnet 840, and the third through hole and the fourth through hole are correspondingly disposed.
  • the second baffle 810, the second positioning electromagnet 840, the second positioning spring 830, and the second positioning plate 8201 are each configured to have an arc shape corresponding to the second positioning groove 410, and The above components are all mounted in the second positioning groove 410, and the outer wall of the second baffle 810 is in contact with the outer wall of the connecting cylinder 120.
  • the second positioning plate 8201 can be pressed against the second baffle 810 by the second positioning spring 830, and at this time, the second The positioning block 8202 passes through the fourth through hole and extends into the third through hole.
  • the third position refers to a position where the second positioning slider 8202 is located after the second positioning slider 8202 is separated from the second positioning slot 410
  • the fourth position refers to The second positioning slider 8202 is located in the second positioning sliding slot 410.
  • the process of locking and unlocking the second suction cup 4 and the main suction cup 2 is as follows.
  • the second positioning electromagnet 840 is energized and generates a second positioning plate member 8201.
  • the second positioning plate 8201 moves the second positioning block 8202 toward the second suction cup 4 under the action of the attraction, so that the second positioning block 8202 sequentially penetrates the fourth through hole, and the third The through hole is inserted into the corresponding second positioning groove 410 of the second suction cup 4.
  • the second positioning spring 830 is continuously compressed during this process such that the second suction cup 4 locks the main suction cup 2.
  • the current direction on the coil of 840 causes the second positioning electromagnet 840 to generate a repulsive force that repels the second positioning plate member 8201, and the second positioning block 8202 is disengaged by the repulsive force and the second positioning spring 830.
  • a second positioning groove 410 is disposed in the third through hole, and the second positioning plate member 8201 is pressed against the second baffle 810 so that the second suction cup 4 can be opposite to the main suction cup 2 Rotating to unlock between the second suction cup 4 and the main suction cup 2.
  • the number of the first positioning slots 310 is a multiple of the number of the first locking components 7, and the number of the second positioning slots 410 is the number of the second locking components 8.
  • the number of the first locking assemblies 7 is equal to the number of the second locking assemblies 8.
  • the first locking component 7 and the second locking component 8 are both provided, and the two first locking components 7 and the two second locking components 8 are respectively along the circumferential direction of the connecting cylinder 120. Symmetrical distribution.
  • the first positioning slot 310 is located between two adjacent first electromagnets 301 and each of the first positioning slots 310 and two adjacent first electromagnets 301 The angle between the two is the same.
  • Each of the second positioning slots 410 is located between two adjacent fourth electromagnets 304 and between each of the second positioning slots 410 and two of the fourth electromagnets 304 adjacent thereto The angle is the same.
  • the first locking assembly 7 and the second locking assembly 8 are symmetrically distributed.
  • an angle between each of the first positioning slots 310 and two adjacent first electromagnets 301, and each of the second positioning slots 410 and two adjacent thereto is uniform.
  • This embodiment is based on the second embodiment.
  • the first suction cup 3 can be A thrust bearing is mounted between the main suction cup 2 and the second suction cup 4 and the main suction cup 2, respectively.
  • a side of the main suction cup 2 opposite to the first suction cup 3 is provided with a first sliding slot 210, and a side of the first suction cup 3 opposite to the main suction cup 2 is corresponding to the first sliding slot 210.
  • a first rolling body 500 is disposed between the first sliding tray 3 and the main suction cup 2, and the first sliding slot is disposed between the first sliding slot 210 and the third sliding slot 320. 210.
  • the first rolling body 500 and the third sliding groove 320 form a first thrust bearing.
  • a second chute 220 is disposed on a side of the main suction cup 2 opposite to the second suction cup 4, and a fourth chute is disposed at a position corresponding to the second sliding slot 220 on the side opposite to the main suction cup 2.
  • a second rolling body 600 is disposed between the second suction cup 4 and the main suction cup 2
  • the second rolling groove 220 is disposed between the second sliding slot 220 and the fourth sliding slot 420.
  • the body 600 and the fourth chute 420 form a second thrust bearing.
  • first rolling body 500 and the second rolling body 600 By providing the first rolling body 500 and the second rolling body 600, a gap is provided between the opposite end faces of the first suction cup 3 and the main suction cup 2, and the opposite ends of the second suction cup 4 and the main suction cup 2 are also provided. gap.
  • the first rolling body 500 and the second rolling body 600 described in this embodiment are ball portions in the thrust bearing.
  • the electromagnetic clutch of the first embodiment may also be provided with the first rolling body and the second rolling body in the above embodiment, and the mounting position of the rolling elements may be the same as the mounting position of the first rolling body and the second rolling body in the above embodiment.
  • the electromagnetic clutch and gearbox have a simple structure, which reduces the processing cost.

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  • General Engineering & Computer Science (AREA)
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Abstract

一种电磁离合器及变速箱,该电磁离合器包括主吸盘(2)、第一吸盘(3)、第二吸盘(4)、电磁铁组件(300)、第一锁定组件(7)以及第二锁定组件(8),其中,主吸盘能够通过连接轴接收外部动力并转动;第一吸盘、第二吸盘,分别位于主吸盘两侧且与主吸盘之间设有间隙,第一吸盘、第二吸盘分别够相对于主吸盘转动,且分别通过第一转轴和第二转轴输出动力;电磁铁组件通电时,能够产生磁场,产生第一磁场时,使第一吸盘随着主吸盘转动,产生第二磁场时,使第二吸盘随着主吸盘转动;第一锁定组件沿主吸盘的往复运动于第一位置和第二位置,使第一吸盘分别能够相对于主吸盘转动以及固定;第二锁定组件能够沿主吸盘的往复运动于第三位置和第四位置,使第二吸盘分别相对于主吸盘转动以及固定。

Description

电磁离合器及变速箱 技术领域
本公开涉及离合器技术领域,例如涉及一种电磁离合器及变速箱。
背景技术
相关技术中的变速箱可以采用液压系统,液压系统工作时,液压泵一直处于工作状态,液压泵一直处于工作状态增加了车辆的油耗。液压系统的结构复杂,使得离合器以及变速箱的生产成本高。此外,采用液压系统的离合器及变速箱,低速换挡冲击大,为了保护离合片,发动机转速不能太高。
发明内容
一种电磁离合器及变速箱,能够解决相关技术中液压式离合器存在的低速换挡冲击较大对发动机转速的限制的问题,简化液压系统的结构、减少车辆的油耗。
一种电磁离合器,包括主吸盘、第一吸盘、第二吸盘、电磁铁组件、第一锁定组件以及第二锁定组件,其中,
主吸盘能够通过连接轴接收外部动力并转动;
第一吸盘、第二吸盘分别位于主吸盘两侧且能与主吸盘之间设有间隙,所述第一吸盘、第二吸盘分别够相对于主吸盘转动,并分别通过第一转轴和第二转轴输出动力;
对所述电磁铁组件通电时,所述电磁铁组件能够产生磁场;当电磁铁组件产生第一磁场时,能够使第一吸盘随着主吸盘转动,当电磁铁组件产生第二磁场时,能够使第二吸盘随着主吸盘转动;
第一锁定组件能够沿主吸盘的轴向运动于第一位置和第二位置,使第一吸盘分别能够相对于主吸盘转动以及固定;以及
第二锁定组件能够沿主吸盘的轴向运动于第三位置和第四位置,使第二吸盘分别能够相对于主吸盘转动以及固定。
可选的,所述电磁铁组件包括设于第一吸盘与主吸盘相对的端面且沿第一吸盘的周向均匀分布的至少两个第一电磁铁,设于主吸盘与第一电磁铁对应位置的第二电磁铁,设于主吸盘与第二吸盘相对的端面且沿主吸盘的周向均匀分布的至少两个第三电磁铁,以及设于第二吸盘与第三电磁铁对应位置的第四电磁铁。
可选的,所述主吸盘固接于所述连接轴;
所述第一转轴的一端与连接轴转动连接,另一端依次贯穿第一吸盘、主吸盘以及第二吸盘,所述第一转轴与第一吸盘固定连接,且与主吸盘转动连接;
所述第二转轴套设于第一转轴远离主吸盘的一端,且与第一转轴转动连接,所述第二转轴贯穿第二吸盘并与第二吸盘固定连接。
可选的,所述第一锁定组件包括能够沿主吸盘的轴向往复运动于第一位置和第二位置的第一定位盘,驱动所述第一定位盘往复运动的第一锁定电磁铁,以及驱动所述第一定位盘运动并使所述第一定位盘置于所述第一位置的第一复位弹簧;所述第一定位盘靠近第二吸盘的一端为永磁体,所述第一定位盘置于所述第一位置时,所述第一复位弹簧处于压缩状态。
可选的,所述第二锁定组件包括能够沿主吸盘的轴向往复运动于第三位置和第四位置的第二定位盘,驱动所述第二定位盘往复运动的第二锁定电磁铁,以及驱动所述第二定位盘运动并使所述第二定位盘置于所述第三位置的第二复位弹簧;所述第二定位盘靠近第一吸盘的一端为永磁体,所述第二定位盘置于所述第三位置时,所述第二复位弹簧处于压缩状态。
可选的,所述第一定位盘包括第一定位板,及连接于第一定位板一侧且沿第一定位板的周向均匀分布的至少两个第一定位柱,所述第一吸盘上设有与所述第一定位柱相适配的第一定位孔;
所述第二定位盘包括第二定位板,及连接于第二定位板一侧且沿第二定位板的周向均匀分布的至少两个第二定位柱;所述第二吸盘上设有与所述第二定位柱相适配的第二定位孔。
可选的,所述第一吸盘、第二吸盘、主吸盘、第一定位柱和第二定位柱均由不能被磁化的材料制成。
可选的,所述连接轴上固设有为第二电磁铁、第三电磁铁、第一锁定电磁铁以及第二锁定电磁铁供电的第一集电器,所述第二转轴上固设有为第四电磁铁供电的第二集电器;所述第一转轴上固设有为第一电磁铁供电的第三集电器。
可选的,所述第一电磁铁设有至少两个且沿第一吸盘周向均匀分布,相邻两个第一电磁铁之间的极性相反;相邻两个第二电磁铁的极性相反;
所述第三电磁铁设有至少两个且沿主吸盘周向均匀分布,且相邻两个第三电磁铁之间的极性相反;相邻两个第四电磁铁的极性相反;
第一电磁铁和第二电磁铁的大小和形状均相同,第三电磁铁和第四电磁铁的大小和形状均相同。
可选的,所述连接轴包括能够接收外部动力并转动的转动部,以及固设于所述转动部一侧且呈盲孔状结构的连接圆筒,所述连接圆筒上设有至少一个使第一吸盘相对于主吸盘固定的所述第一锁定组件,以及至少一个使第二吸盘相对于主吸盘固定的所述第二锁定组件;
所述第一锁定组件包括能够沿主吸盘的径向往复运动于第一位置和第二位置的第一定位件,驱动所述第一定位件往复运动的第一定位电磁铁,以及驱动所述第一定位件运动并使所述第一定位件置于所述第一位置的第一定位弹簧;所述第一定位件远离所述第一吸盘的一端为永磁体,所述第一定位件置于所述第一位置时,所述第一定位弹簧处于压缩状态。
可选的,所述第二锁定组件包括能够沿主吸盘的径向往复运动于第三位置和第四位置的第二定位件,驱动所述第二定位件往复运动的第二定位电磁铁,以及驱动所述第二定位件运动并使所述第二定位件置于所述第三位置的第二定位弹簧;所述第二定位件远离所述第二吸盘的一端为永磁体,所述第二定位件置于所述第三位置时,所述第二定位弹簧处于压缩状态。
可选的,所述第一定位件包括由永磁体制成的第一定位板件,及连接于第一定位板件指向第一吸盘所在侧的第一定位块,所述第一吸盘的外壁上沿周向均布有至少两个与所述第一定位块相适配的第一定位槽;
所述第二定位件包括由永磁体制成的第二定位板件,及连接于第二定位板件指向第二吸盘所在侧的第二定位块,所述第二吸盘的外壁上沿周向均布有至 少两个与所述第二定位块相适配的第二定位槽。
可选的,所述主吸盘和第一吸盘之间以及主吸盘和第二吸盘之间均夹设有推力轴承。
一种变速箱包括上述的电磁离合器。
附图说明
图1是实施例一中电磁离合器的剖视图;
图2是图1中I处的局部放大示意图;
图3是图1中II处的局部放大示意图;
图4是实施例一中电磁离合器的第一视角爆炸图;
图5是实施例一中电磁离合器的第二视角爆炸图;
图6是实施例一中电磁离合器的第三视角爆炸图;
图7是实施例二中电磁离合器的爆炸图;
图8是实施例三中电磁离合器的第一视角爆炸图;以及
图9是实施例三电磁离合器的第二视角爆炸图。
图中:
1、连接轴;11、转动轴;111、第一穿线孔;112、第二穿线孔;12、连接部;121、连接端部;1211、安装凹槽;122、L型连接杆;1221、第一杆;1222、第二杆;12221、第一安装孔;
2、主吸盘;21、第一凹槽;22、第二凹槽;23、第一穿设孔;24、定位槽;241、第二安装孔;25、第三定位孔;
3、第一吸盘;31、第一定位孔;
4、第二吸盘;41、第二定位孔;
5、第一转轴;51、第三穿线孔;52、第四穿线孔;53、第五穿线孔;
6、第二转轴;61、第二穿设孔;62、第六穿线孔;
7、第一锁定组件;71、第一定位盘;711、第一定位柱;712、第一定位板; 7121、第三穿设孔;72、第一锁定电磁铁;73、第一复位弹簧;74、第一限位板;741、第四穿设孔;
8、第二锁定组件;81、第二定位盘;811、第二定位柱;812、第二定位板;8121、第五穿设孔;82、第二锁定电磁铁;83、第二复位弹簧;84、第二限位板;841、第六穿设孔;
91、第一集电器;92、第二集电器;93、第三集电器;
100、第一齿轮;101、第二齿轮;102、第三齿轮;103;第四齿轮;104、第三转轴;
201、第一轴承;202、第二轴承;203、第三轴承;204、第四轴承;205、第五轴承;206、第六轴承;
300、电磁铁组件;301、第一电磁铁;302、第二电磁铁;303、第三电磁铁;304、第四电磁铁;
401、第一油封;402、第二油封;403、第三油封;404、第四油封;
110、转动部;120、连接圆筒;1201、固定块;1202、第一安装槽;1203、第二安装槽;210、第一滑槽;220、第二滑槽;310、第一定位槽;320、第三滑槽;410、第二定位槽;420、第四滑槽;500、第一滚动体;600、第二滚动体;
710、第一挡板;720、第一定位件;7201、第一定位板件;7202、第一定位块;730、第一定位弹簧;740、第一定位电磁铁;
810、第二挡板;820、第二定位件;8201、第二定位板件;8202、第二定位块;830、第二定位弹簧;840、第二定位电磁铁。
具体实施方式
下面结合附图并通过具体实施方式来说明以下实施例中的技术方案。
实施例一
如图1至6所示,本实施例提供了一种电磁离合器,包括连接轴1、主吸盘2、第一吸盘3、第二吸盘4、第一转轴5、第二转轴6、第一锁定组件7、第二锁定组件8、以及电磁铁组件300,其中,所述主吸盘2、第一吸盘3以及第二 吸盘4均可由不能被磁化的材料制成。
如图1所示,所述连接轴1包括能够接收外部动力并转动的转动轴11,及连接于转动轴11一端且固接于所述主吸盘2的连接部12。所述转动轴11远离连接部12的一端连接有驱动结构,通过驱动结构驱动所述转动轴11转动,所述驱动结构可以是电机。
所述转动轴11连接驱动结构的一端设有内花键,所述驱动结构上设有与内花键配合的外花键,所述驱动结构与转动轴11通过内花键和外花键的配合连接。本实施例中还可以在驱动结构上设有内花键,在转动轴11上设置与内花键配合的外花键,所述驱动结构与转动轴11通过内花键和外花键的配合连接。
本实施例中,所述主吸盘2固接于所述连接轴1使主吸盘2能够随着所述连接轴1转动。可选的,所述连接部12包括连接端部121,以及至少两个沿连接端部121的周向均匀分布的L型连接杆122,所述连接端部121的第一端连接于所述转动轴11,第二端连接所述L型连接杆122。
可选的,如图3至图6所示,本实施例中所述L型连接杆122的数量为四个。四个所述L型连接杆122构成一个一端设有开口且与所述转动轴11同轴线的安装空间。所述安装空间的开口背离所述转动轴11设置,每个所述L型连接杆122包括第一杆1221和第二杆1222。第一杆1221的第一端连接于所述连接端部121,第一杆1221的第二端连接第二杆1222,所述第一杆1221和第二杆1222垂直连接。
可选的,所述第二杆1222上设有两个第一安装孔12221,所述主吸盘2与每个所述第二杆1222对应的位置开设有用于放置所述第二杆1222的定位槽24,所述定位槽24上与所述第一安装孔12221对应的位置开设有第二安装孔241,通过螺钉贯穿第一安装孔12221并旋入相应的第二安装孔241,实现主吸盘2与连接部12的固定连接。所述连接端部121远离所述转动轴11的一端设有安装凹槽1211,所述安装凹槽1211内设有第二轴承202,所述第一转轴5的一端插入所述第二轴承202内,实现第一转轴5与所述连接部12的转动连接。
所述第二杆1222远离所述第一杆1221的一端的端面与所述主吸盘2远离所述连接轴1的一端的一端面位于同一平面。通过上述连接能够实现在连接轴1转动时,所述主吸盘2能够随着所述连接轴1同步转动。
所述第一吸盘3位于连接轴1靠近所述主吸盘2的一侧,且能够相对于所述连接轴1转动,所述第一吸盘3贯穿第一转轴5并与第一转轴5固定连接。可选的,所述第一吸盘3套设于所述第一转轴5靠近所述连接轴1的第一端,且与所述第一转轴5固定连接,所述第一转轴5的第二端依次贯穿主吸盘2和第二吸盘4。
如图2所示,所述主吸盘2贯穿第一转轴5且能够相对于第一转轴5转动。可选的,所述主吸盘2设于所述第一吸盘3远离所述连接轴1的一侧,所述主吸盘2的中心轴线上开设有第一穿设孔23,所述第一转轴5贯穿所述第一穿设孔23设置并与所述主吸盘2转动连接。可选的,所述第一转轴5上安装有第三轴承203和第四轴承204,第三轴承203和第四轴承204可以实现第一转轴5和主吸盘2的转动连接。
第二吸盘4如图2所示,所述第一转轴5位于主吸盘2远离第一吸盘3的一侧设有第二转轴6,所述第二转轴6套设于第一转轴5外且能够相对于第一转轴5转动,所述第二吸盘4套设于第二转轴6外且与第二转轴6固定连接。可选的,所述第二转轴6上开设有第二穿设孔61,所述第一转轴5贯穿所述第二穿设孔61设置,且所述第二穿设孔61内的沿其中心轴线方向的两端设有第五轴承205和第六轴承206,通过第五轴承205和第六轴承206实现第一转轴5和第二转轴6的转动连接。
电磁铁组件300如图3和图4所示,对所述电磁铁组件300通电时,所述电磁铁组件300能够产生磁场;当电磁铁组件300产生第一磁场时,能够使第一吸盘3随着主吸盘2转动,当电磁铁组件300产生第二磁场时,能够使第二吸盘4随着主吸盘2转动。
一实施例中,所述电磁铁组件300包括设于第一吸盘3与主吸盘2相对的端面且沿第一吸盘3的周向均匀分布的至少两个第一电磁铁301,设于主吸盘2上与第一吸盘3相对的端面并与第一电磁铁301对应设置的第二电磁铁302,设于主吸盘2与第二吸盘4相对的端面且沿主吸盘2的周向均匀分布的至少两个第三电磁铁303,以及设于第二吸盘4与主吸盘2相对的端面且与第三电磁铁303对应设置的第四电磁铁304。
可选的,至少两个所述第一电磁铁301沿第一吸盘3周向均匀分布,相邻 两个第一电磁铁301之间的极性相反;相应的,至少两个所述第二电磁铁302设于所述主吸盘2与第一吸盘3相对的端面上并与第一电磁铁301对应设置,相邻两个第二电磁铁302的极性相反。
可选的,至少两个所述第三电磁铁303沿主吸盘2周向均匀分布,且相邻两个第三电磁铁303之间的极性相反;相应的,至少两个所述第四电磁铁304设于所述第二吸盘4与主吸盘2相对的端面上且与第三电磁铁303对应设置,相邻两个第四电磁铁304的极性相反。
本实施例中,所述第一电磁铁301和第二电磁铁302的大小和形状均相同,第三电磁铁303和第四电磁铁304的大小和形状均相同。可选的,所述第二电磁铁302的个数和第三电磁铁303的个数相等,且所述第二电磁铁302的中心所在圆的半径与所述第三电磁铁303的中心所在圆的半径相等。本实施例中,所述第二电磁铁302的个数和第三电磁铁303的个数可以均为12个,相应的所述第一电磁铁301的个数和第四电磁铁304的个数也可以都为12个。
所述第一电磁铁301和第二电磁铁302通电使第一电磁铁301和第二电磁铁302产生吸引力,能够使第一吸盘3随着主吸盘2转动且相对于主吸盘2固定。可选的,由于相邻两个第一电磁铁301的极性相反,相邻两个第二电磁铁302的极性相反,且所述第一电磁铁301与所述第二电磁铁302一一对应设置。
在主吸盘2转动的过程中,当所述第一电磁铁301和第二电磁铁302通电时,主吸盘2和第一吸盘3之间不断的产生交替变化的吸引力和排斥力,推动所述第一吸盘3转动的力不仅有异性相吸的摩擦力,还有与每个电磁铁相邻的电磁铁同性相斥的推力,通过二者的共同作用使得第一吸盘3随着主吸盘2转动。
若所述第一电磁铁301的极性与和该第一电磁铁301相对的第二电磁铁302的极性相同,主吸盘2和第一吸盘3之间产生的排斥力,使得第一吸盘3和主吸盘2发生相对转动,主吸盘2相对于第一吸盘3转动相应角度,即错开一个第一电磁铁301的位置,使第一吸盘3的第一电磁铁301和与其对应的主吸盘2上的第二电磁铁302的极性相反,实现所述第二吸盘4随着所述主吸盘2同步转动。其中所述相应角度指的是相邻两个第一电磁铁301同一端面的圆心分别与第一吸盘3的中心的连线所形成的角度。
相应的,若所述第三电磁铁303和第四电磁铁304通电使第三电磁铁303和第四电磁铁304产生吸引力,则能够使第二吸盘4随着主吸盘2转动且相对于主吸盘2固定。
可选的,如图1和图2所示,所述第一锁定组件7能够沿主吸盘2的轴向往复运动于第一位置和第二位置,使第一吸盘3分别能够相对于主吸盘2转动以及固定。
所述第一锁定组件7可以包括能够沿主吸盘2的轴向往复运动于第一位置和第二位置的第一定位盘71,驱动所述第一定位盘71往复运动的第一锁定电磁铁72,以及驱动所述第一定位盘71运动并使所述第一定位盘71置于所述第一位置的第一复位弹簧73。所述第一定位盘71靠近第二吸盘4的一端为永磁体,所述第一定位盘71位于第一位置时,所述第一复位弹簧73处于压缩状态,此时第一复位弹簧73的压缩量较小。
所述第一电磁铁301和第二电磁铁302通电后,所述第一吸盘3与主吸盘2无相对转动时,所述第一锁定电磁铁72通电并产生吸引第一定位盘71的吸引力,在所述吸引力的作用下所述第一定位盘71的第一端伸入第一吸盘3内,直至第一定位盘71的第二端抵压于第一锁定电磁铁72使第一吸盘3相对于主吸盘2固定。第一复位弹簧73被继续压缩,改变所述第一锁定电磁铁72的线圈上的电流方向,使第一锁定电磁铁72产生排斥第一定位盘71的排斥力,在所述排斥力以及第一复位弹簧73的作用下,第一定位盘71脱离第一吸盘3,使第一吸盘3能够相对于主吸盘2转动。
可选的,如图1和图2所示,所述第二锁定组件8能够沿主吸盘2的轴向往复运动于第三位置和第四位置,使第二吸盘4分别能够相对于主吸盘2转动以及固定。
所述第二锁定组件8可以包括能够沿主吸盘2的轴向往复运动于第三位置和第四位置的第二定位盘81,驱动所述第二定位盘81往复运动的第二锁定电磁铁82,以及驱动所述第二定位盘81运动并使所述第二定位盘81置于所述第二位置的第二复位弹簧83。所述第二定位盘81靠近第一吸盘3的一端为永磁体,所述第二定位盘81位于第三位置时,所述第二复位弹簧83处于压缩状态,且此时所述第二复位弹簧83的压缩量较小。
所述第三电磁铁303和第四电磁铁304通电后,所述第二吸盘4与主吸盘2无相对转动时,第二锁定电磁铁82通电并产生吸引第二定位盘81的吸引力,使得第二定位盘81向第二吸盘4运动并伸入第二吸盘4使第二吸盘4相对于主吸盘2固定,第二复位弹簧83被继续压缩。所述第三电磁铁303和第四电磁铁304通电产生排斥第二定位盘81的排斥力,在排斥力和第二复位弹簧83的作用下,第二定位盘81脱离第二吸盘4,使第二吸盘4能够相对于主吸盘2转动。
一实施例中,所述主吸盘2的第一侧设有第一凹槽21,所述主吸盘2的第二侧与第一凹槽21对应的位置设有第二凹槽22,所述第三定位孔25贯穿所述第一凹槽21和第二凹槽22设置。
所述第一凹槽21内安装有将第一定位板712限制在第一凹槽21内的第一限位板74,所述第一限位板74设于第一定位板712未设置第一定位柱711的一侧,通过第一限位板74将第一定位板712限制在第一凹槽21内。所述第二凹槽22内安装有将第二定位板812限制在第二凹槽22内的第二限位板84,所述第二限位板84设于第二定位板812未设置第二定位柱811的一侧,通过第二限位板84将第二定位板812限制在第二凹槽22内。
一实施例中,所述第一位置指的是第一定位盘71完全置于所述主吸盘2内时所述第一定位盘71的位置,所述第二位置指的是所述第一定位板712抵压于第一锁定电磁铁72的端面上使第一定位柱711伸入相应的第一定位孔31内的距离最大时所述第一定位盘71的位置。本实施例中,所述第三位置指的是第二定位盘81完全置于所述主吸盘2内时所述第二定位盘81的位置,所述第四位置指的是所述第二定位板812抵压于第二锁定电磁铁82的端面上使第二定位柱811伸入相应的第二定位孔41内的距离最大时所述第二定位盘81的位置。
所述第一定位盘71可以包括贯穿所述第三定位孔25设置的第一定位柱711,以及连接于所述第一定位柱711一端且置于所述第一凹槽21内的第一定位板712,所述第一吸盘3上设有与第一定位柱711相适配的第一定位孔31。一实施例中,至少两个所述第一定位柱711沿第一定位板712的周向均匀布设。所述第一定位柱711可以由不能被磁化的材料制成,所述第一定位板712为永磁体。
所述第二定位盘81可以包括贯穿所述第三定位孔25设置的第二定位柱 811,以及连接于所述第二定位柱811一端且置于所述第二凹槽22内的第二定位板812。一实施例中,至少两个所述第二定位柱811沿第二定位板812的周向均匀布设,所述第二吸盘4上设有与第二定位柱811相适配的第二定位孔41。所述第二定位柱811可以由不能被磁化的材料制成,所述第二定位板812为永磁体。
所述第一定位板712与第二定位柱811对应的位置设有与第二定位柱811相适配的第三穿设孔7121,所述第一限位板74与第三穿设孔7121对应的位置设有与第二定位柱811相适配的第四穿设孔741。所述第二定位板812与第一定位柱711对应的位置设有与第一定位柱711相适配的第五穿设孔8121,所述第二限位板84与第五穿设孔8121对应的位置设有第六穿设孔841。
所述第一锁定电磁铁72固设于所述第一凹槽21内,在第一电磁铁301和第二电磁铁302处于断电状态时,所述第一定位柱711远离第一定位板712的一端依次贯穿所述第一锁定电磁铁72、第五穿设孔8121、第六穿设孔841并置于所述第二凹槽22内。所述第一复位弹簧73通过第一定位板712抵压于所述第一凹槽21内,且所述第一复位弹簧73处于压缩状态,此时,所述第一复位弹簧73的压缩量最小。
所述第二锁定电磁铁82固设于所述第二凹槽22内,在第三电磁铁303和第四电磁铁304处于断电状态时,所述第二定位柱811远离第二定位板812的一端依次贯穿所述第二锁定电磁铁82、第三穿设孔7121、第四穿设孔741并置于所述第一凹槽21内。所述第二复位弹簧83通过第二定位板812抵压于所述第二凹槽22内,且所述第二复位弹簧83处于压缩状态,此时,所述第二复位弹簧83的压缩量最小。
一实施例中,所述第一吸盘3上的周向贯穿设有至少两个均匀分布的所述第一定位孔31,所述第二吸盘4上的周向贯穿设有至少两个均匀分布的所述第二定位孔41,所述第一定位孔31和第二定位孔41分别一一对应设置。所述第一定位孔31的圆心所在圆的半径与所述第二定位孔41的圆心所在圆的半径相等,且等于第三定位孔25的圆心所在圆的半径。
一实施例中,为了保证第一吸盘3与主吸盘2的转速相同,且第一电磁铁301和第二电磁铁302工作产生吸引力时,所述第一定位柱711能由第一位置运 动至第二位置,所述第一电磁铁301的个数等于第二电磁铁302的个数,所述第一电磁体301的个数大于等于第一定位孔31的个数,且小于等于第一定位孔31的个数的两倍。
一实施例中,为了第二吸盘4与主吸盘2的转速相同,且第三电磁铁303和第四电磁铁304工作产生吸引力时,所述第二定位柱811能由第三位置运动至第四位置,本实施例中所述第三电磁铁303的个数等于第四电磁铁304的个数,所述第三电磁铁303的个数大于等于的个数,且小于等于第二定位孔41的个数的两倍。
一实施例中,所述第一定位孔31的个数等于第一电磁铁301的个数,所述第二定位孔41的个数等于第三电磁铁303的个数。所述第二定位柱811的个数与第一定位柱711的个数相等,所述第一定位孔31的个数为第一定位柱711的倍数,以及第二定位孔41的个数为第二定位柱811的倍数。可选的,本实施例中,所述第一定位柱711和第二定位柱811均设有三个,所述第一定位孔31和第二定位孔41的个数为12,所述第三定位孔25的个数为第一定位柱711的个数与第二定位柱811的个数之和,因此,本实施例中,所述第三定位孔25的个数为6个。
可选的,所述第一电磁铁301的中心形成圆的半径大于第一定位孔31的中心形成的圆的半径,第四电磁铁304的中心形成的圆的半径大于第二定位孔41的中心形成的圆的半径,以及所述第三电磁铁303的中心形成的圆的半径大于所述第三定位孔25的中心形成的圆的半径。
一实施例中,每个所述第一电磁铁301与相应的第一定位孔31位于第一吸盘3的同一径向方向上;每个所述第四电磁铁304与相应的第二定位孔41位于第二吸盘4的同一径向方向上;每个所述第三定位孔25与其中一个所述第三电磁铁303位于主吸盘2的同一径向方向上。
一实施例中,所述电磁铁和相应定位孔的分布关系除了上述分布关系外,还可以采用以下分布关系:每个所述第一定位孔31位于其中相邻两个所述第一电磁铁301之间,且每个所述第一定位孔31与其相邻的两个第一电磁铁301所偏移的角度一致。每个所述第二定位孔41位于相邻两个所述第四电磁铁304之间,且每个所述第二定位孔41与其相邻的两个所述第四电磁铁304所偏移的角 度一致。可选的,每个所述第三定位孔25位于相邻两个所述第三电磁铁303之间,每个所述第三定位孔25与其相邻的两个所述第三电磁铁303所偏移的角度一致,而且每个所述第一定位孔31与其相邻的两个第一电磁铁301之间的夹角,与每个所述第二定位孔41与其相邻的两个所述第四电磁铁304之间的夹角一致,且与每个所述第三定位孔25与其相邻的两个所述第三电磁铁303之间的夹角一致。
一实施例中,所述第一定位孔31位于相邻两个第一电磁铁301的中心连线的中心所在第一吸盘3的径向方向上,所述第二定位孔41位于相邻两个第四电磁铁304的中心连线的中心所在第二吸盘4的径向方向上,以及,所述第三定位孔25位于相邻两个所述第三电磁铁303的中心连线的中心所在主吸盘2的径向方向上。
一实施例中,所述第一复位弹簧73和第二复位弹簧83为锥形弹簧,使得第一吸盘3或第二吸盘4相对于所述主吸盘2固定且能够随着主吸盘2同步转动时,锥形弹簧的压缩量大。
一实施例中,为了避免第一吸盘3或第二吸盘4随着主吸盘2转动的过程中,因为相应的复位弹簧的作用使得相应的定位板出现晃动,所述锥形弹簧的弹簧丝径小于第一锁定电磁铁72的厚度以及第二锁定电磁铁82的厚度,所述厚度指的是相应部件沿图1中L方向所示的长度。所述第一定位盘71处于第二位置时,所述第一锁定电磁铁72和第一定位板712相对的端面接触;所述第二定位盘81处于第二位置时,所述第二锁定电磁铁82和第二定位板812相对的端面接触。
一实施例中,所述连接轴1上固定有为第二电磁铁302、第三电磁铁303、第一锁定电磁铁72以及第二锁定电磁铁82供电的第一集电器91,所述第二转轴6上固设有为第四电磁铁304供电的第二集电器92,以及所述第一转轴5上固定有为第一电磁铁301供电的第三集电器93。
可选的,所述转动轴11上设有与内花键的内孔连通的第二穿线孔112,所述转动轴11外套设有与转动轴11固定连接的第一集电器91,所述转动轴11上套设第一集电器91的位置开设有与第二穿线孔112连通的第一穿线孔111。
一实施例中,所述电磁离合器安装于变速箱的壳体内,所述壳体上与第一 集电器91对应的位置安装有与第一集电器91滑动连接的第一集电刷。所述主吸盘2上的电磁铁的信号线依次穿过连接部12内部的孔、与所述连接部12内部的孔连通的第二穿线孔112、第一穿线孔111后连接于第一集电器91。
在转动轴11转动的过程中,主吸盘2随着转动,所述第一集电器91和第一集电刷发生相互滑动产生第一电压。通过第一电压为主吸盘2上的第二电磁铁302、第三电磁铁303、第一锁定电磁铁72以及第二锁定电磁铁82供电。
所述第二吸盘4与第一齿轮100之间的第二转轴6外套设有第二集电器92,所述第二集电器92固设于第二转轴6,相应的所述壳体上与第二集电器92对应的位置安装有与第二集电器92滑动连接的第二集电刷。位于所述第二吸盘4和第二集电器92之间的所述第二转轴6上设有第六穿线孔62,所述第二吸盘4上的第四电磁铁304的信号线穿过第六穿线孔62并连接于第二集电器92。
在第二吸盘4转动的过程中,所述第二集电器92和第二集电刷发生相互滑动产生第二电压,通过第二电压为第二吸盘4上的第四电磁铁304供电。
所述第一转轴5沿其中心轴线设有第三穿线孔51,所述第三穿线孔51为盲孔,所述盲孔的开口端位于第一转轴5远离连接轴1的一端,所述第一转轴5远离连接轴1的一端设有与第三穿线孔51连通的第五穿线孔53,所述第三穿线孔51靠近第一吸盘3的位置设有与第三穿线孔51连通的第四穿线孔52,所述第一转轴5设有第五穿线孔53的位置固设有第三集电器93,相应的所述壳体上与第三集电器93对应的位置安装有与第三集电器93滑动连接的第三集电刷。所述第一吸盘3上的第一电磁铁301的信号线通过第四穿线孔52、第三穿线孔51以及第五穿线孔53连接于第三集电器93。
在第一吸盘3转动的过程中,所述第三集电器93和第三集电刷发生相互滑动产生第三电压,通过第三电压为第一吸盘3上的第一电磁铁301供电。
本实施例中,可以通过改变电流在多个电磁铁的电磁线圈上的流向,改变相应的电磁铁的极性。可以通过改变接入相应电磁线圈的电压的正负极,改变相应的电磁铁的极性。
由于集电器在工作的时候,集电器带电,因此必须对集电器进行密封,防止集电器浸泡在润滑油中。一实施例中,所述转动轴11外套设有第一轴承201,所述第一集电器91设于所述第一轴承201远离连接部12的一侧,且所述第一 集电器91靠近连接部12的一侧设有第一油封401,所述第一油封401套设于所述转动轴11。所述连接轴1通过第一轴承201与变速箱的壳体转动连接,通过所述第一油封401密封变速箱的壳体伸出转动轴11的部位,由于所述第一集电器91完全位于变速箱的壳体的外部,使得第一集电器91隔绝润滑油,防止漏电。
所述第二集电器92的两侧设有第二油封402和第三油封403,所述第二油封402、第三油封403和变速箱的壳体形成第二密封空间,所述第二集电器92完全置于所述第二密封空间内,使得第二集电器92隔绝润滑油,防止漏电。
所述第三集电器93靠近第二吸盘4的一侧设有第四油封404,通过所述第四油封404密封变速箱的壳体伸出第一转轴5的部位,由于第三集电器93完全置于所述变速箱的壳体的外部,使得第三集电器93隔绝润滑油,防止漏电。
一实施例中,设于所述连接轴1、第一转轴5以及第二转轴6的侧壁上的穿线孔均设有与其配合的堵头,所述堵头上设有用于穿设相应的信号线的孔,通过堵头密封相应的穿线孔,防止润滑油进入第一密封空间、第二密封空间或第三密封空间内,有效的防止集电器漏电。
通过设置轴承保证第一转轴5、第二转轴6以及第三转轴104能够相对于变速箱的壳体正常转动,并通过设置油封防止漏油。本实施例中所采用的轴承可以通过轴肩或轴套定位。
本实施例中,所述主吸盘2与第一吸盘3、第二吸盘4之间均设有间隙,保证第一吸盘3和第二吸盘4能够分别相对于主吸盘2转动。
所述第一复位弹簧73、第二复位弹簧83、第一限位板74和第二限位板84均由不能被磁化的材料制成。防止上述部件被磁化后对电磁离合器的工作产生影响。
上述实施例中的电磁离合器,通过机械结构实现将所述电磁离合器的锁定,结构简单,离合器的加工成本低,节能效果好,换挡平稳,避免相邻两个吸盘之间产生摩擦。采用相应的锁定电磁铁使所述电磁离合器处于一个工作挡位,节省资源。
本实施例还提供了一种变速箱,包括上述的电磁离合器。
如图1和图6所示,所述变速箱还包括变速结构,本实施例中所述变速结构为两级变速结构,所述两级变速结构包括设于第二转轴6远离第二吸盘4的一端且与第二转轴6固定连接的第一齿轮100,与所述第一齿轮100啮合连接的第二齿轮101,沿第二齿轮101的中心轴线设置且贯穿第二齿轮101的第三转轴104,设于所述第三转轴104的第四齿轮103,与第四齿轮103啮合且接于第一转轴5的第三齿轮102。所述第二齿轮101、第四齿轮103与第三转轴104均通过键连接,所述第三齿轮102与第一转轴5通过键连接,所述第一齿轮100与第二转轴6通过键连接。
上述实施例中的齿轮可以采用套筒和轴肩进行定位。
由多个齿轮之间的啮合关系可知,所述电磁离合器处于一挡状态时,第一转轴5将带动第三转轴104和第二转轴6转动,并通过第三转轴104输出,所述电磁离合器处于二挡状态时,第二转轴6将带动第三转轴104和第一转轴5转动,并通过第三转轴104输出,实现变速箱的两级输出。
本实施例中所述变速结构也可以为大于或者等于3级的多级变速结构。
本实施例中所述变速结构为两级变速结构的变速箱具有四个工作挡位,空挡,一挡,二挡以及倒挡,变速结构的工作过程如下。
所述连接轴1转动带动主吸盘2转动,此时所述电磁铁组件300不通电,第一吸盘3和第二吸盘4均不旋转,此时所述变速箱处于空挡状态。
当空挡切换到一挡时,由于第一吸盘3和主吸盘2之间产生不断交替变化的吸引力和排斥力,使得第一吸盘3随着主吸盘2不断旋转,为了保证换挡的平顺性,控制第一电磁铁301的线圈上的电流和第二电磁铁302的线圈上的电流均由小变大逐渐增加,使得第一吸盘3的转速逐渐增加。
当第一吸盘3和主吸盘2的转速相同,且第一吸盘3和主吸盘2之间产生吸引力时,所述第一锁定电磁铁72通电并产生吸引第一定位板712的吸引力,在所述吸引力的作用下,所述第一定位柱711将由第一位置运动至第二位置,第一复位弹簧73被进一步压缩,第一吸盘3相对于主吸盘2固定且二者之间不能够发生相对转动,此时所述电磁离合器保持在一挡工作状态。
在由空挡切换至一挡时,由于需要满足以下两个条件,第一吸盘3和主吸 盘2的转速相同且第一吸盘3和主吸盘2之间产生吸引力,即第一电磁铁301的线圈上的电流和第二电磁铁302的线圈上的电流均达到最大,所述第一锁定组件7才会动作。
满足上述两个条件之前,由于第一电磁铁301和第二电磁铁302之间存在相对转动,即打滑现象,因此第一电磁铁301和第二电磁铁302做切割磁感线运动,会导致第一电磁铁301的线圈和第二电磁铁302的线圈均产生反向电流,因此,可以通过检测第一电磁铁301的线圈和第二电磁铁302的线圈上是否产生反向电流,来判断第一吸盘3和主吸盘2是否出现打滑现象。
因此检测到第一电磁铁301的线圈上的电流和第二电磁铁302的线圈上的电流达到最大或在预设时间内未出现打滑现象,在第一锁定组件7锁止且不需要换挡时,可将第一电磁铁301和第二电磁铁302断电,节省电资源,依靠第一锁定电磁铁72工作时与第一定位板712产生的吸引力,使得所述变速箱保持在一挡工作状态。
当由一挡切换至二挡时,第一电磁铁301和第二电磁铁302通电且控制第一电磁铁301的线圈上的电流和第二电磁铁302的线圈上的电流达到最大。首先改变所述第一锁定电磁铁72的线圈的电流方向,使得第一锁定电磁铁72与第一定位盘71产生排斥力,在所述排斥力和第一复位弹簧73的作用下,所述第一定位柱711快速脱离相应的第一定位孔31,由第二位置恢复至第一位置。
第一电磁铁301、第二电磁铁302和第一锁定电磁铁72断电,第三电磁铁303和第四电磁铁304通电,由于第二吸盘4和主吸盘2之间产生不断交替变化的吸引力和排斥力,使得第二吸盘4随着主吸盘2不断旋转,为了保证换挡的平顺性,控制第三电磁铁303的线圈上的电流和第四电磁铁304的线圈上的电流均由小变大逐渐增加,使得第二吸盘4的转速逐渐增加。
当第二吸盘4和主吸盘2的转速相同,且第二吸盘4和主吸盘2之间产生吸引力时,第二锁定电磁铁82通电并产生吸引第二定位板812的吸引力,在所述吸引力的作用下,所述第二定位柱811将由第三位置运动至第四位置,第二吸盘4相对于主吸盘2固定且二者之间不能够发生相对转动,此时所述变速箱保持在二挡工作状态。
在由一挡切换至二挡时,由于需要满足以下两个条件,第二吸盘4和主吸 盘2的转速相同且第二吸盘4和主吸盘2之间产生吸引力,即第三电磁铁303的线圈上的电流和第四电磁铁304的线圈上的电流均达到最大,所述第二锁定组件8才会动作。
满足上述两个条件之前,由于第三电磁铁303和第四电磁铁304之间存在相对转动,即打滑现象,因此第三电磁铁303和第四电磁铁304做切割磁感线运动,会导致第三电磁铁303的线圈和第四电磁铁304的线圈均产生反向电流,因此,可以通过检测第三电磁铁303的线圈和第四电磁铁304的线圈上是否产生反向电流,来判断第二吸盘4和主吸盘2是否出现打滑现象。因此检测到第三电磁铁303的线圈上的电流和第四电磁铁304的线圈上的电流达到最大或在预设时间内未出现打滑现象,在第二锁定组件8锁止且不需要换挡时,可将第三电磁铁303和第四电磁铁304断电,节省电资源,依靠第二锁定电磁铁82工作时与第二定位柱811产生的吸引力,使得所述变速箱保持在二挡工作状态。
上述由一挡切换至二挡的过程,可适用于缓慢换挡的情况。如果是碰到突然急加速的情况,相应的第一电磁铁301的线圈上的电流和第二电磁铁302的线圈上的电流突然增至最大,以快速的满足换挡条件进行换挡,其他过程与上述由一挡切换至二挡的过程相同。
为了节省电资源,在变速箱保持在一挡工作状态之后,可以将第一电磁铁301和第二电磁铁302断电,通过第一锁定电磁铁72使得第一吸盘3相对于主吸盘2固定且二者之间不能够发生相对转动。在电磁离合器保持在二挡工作状态之后,可以将第三电磁铁303和第四电磁铁304断电,通过第二锁定电磁铁82使得第二吸盘4相对于主吸盘2固定且二者之间不能够发生相对转动。
根据变速箱的工作过程可知,所述第一电磁铁301和第二电磁铁302处于通电状态时,所述第一吸盘3带动所述第一转轴5转动,此时由第一转轴5带动第三转轴104和第二转轴6转动。为了避免造成第一转轴5和第二转轴6发生运动干涉,需要要求所述第三电磁铁303和第四电磁铁304处于断电状态。
相应的,当第三电磁铁303和第四电磁铁304处于通电状态时,第一电磁铁301和第二电磁铁302处于断电状态。
在产生反向电流时,可通过润滑油为相应电磁铁的线圈降温,保证相应的电磁铁能够正常工作。
倒挡与一挡所采用的结构相同,只需改变驱动结构驱动连接轴1的转动方向,使连接轴1的转动方向与一挡时连接轴1的转动方向相反即可。
本实施例所述的采用两级变速结构的变速箱应用于电动车时,电机作为所述变速箱的驱动装置,由于电动车在不行驶时电机就不转动,电动车通电后即可将通过第一定位盘71将第一吸盘3和主吸盘2锁定,即挂一挡。由于本实施例通过机械结构使得第一吸盘3和主吸盘2锁定,因此所述变速箱能够承受更大的扭力,更有利于电动车的起步以及加速,而传统的液压变速箱为摩擦片式的锁定方式,存在打滑的风险,不利于电动车的急加速。
本实施例通过控制多个电磁铁的体积和吸盘的直径,可以实现扭力输出承受值的变化。
上述实施例所述变速箱可以应用于燃油汽车,未连接于燃油汽车的发动机的液压泵,可以提升燃油汽车的动力性和燃油经济性,降低车辆成本和车身重量。
燃油汽车在怠速时,由于所述电磁离合器处于空转状态,第二电磁铁302和第三电磁铁303将会相对于第一吸盘3的第一电磁铁301和第二吸盘4的第四电磁铁304发生相对转动,第一电磁铁301的线圈和第四电磁铁304的线圈将会产生电压,可以通过对所述电压进行回收存储能量。
在所述主吸盘2转动的过程中,将第二电磁铁302和第一电磁铁301也通电,若通过改变电流的流向不断的改变第一电磁铁302或第一电磁铁301的极性,使得第一转轴5的转速不断增加,此时第一转轴5作为输出轴,本实施例所述电磁离合器可以作为直流电机使用。
在所述主吸盘2转动的过程中,将第三电磁铁303和第四电磁铁304通电,若通过改变电流的流向不断的改变第三电磁铁303或第四电磁铁304的极性,使得第二转轴6的转速不断增加,此时第二转轴6作为输出轴,本实施例所述电磁离合器可以作为直流电机使用。
汽车在运转时,无论是以一挡还是二挡进行工作,第一吸盘3和第二吸盘4中始终有一个与主吸盘2存在转速差,由于转速差的存在,有切割磁感线运动,因此可以利用这个转速来发电。
上述实施例中的变速箱还可以应用于混合动力汽车。
实施例二
本实施例以上述实施例为基础。本实施例与实施例一的区别在于,所述连接轴1、第一锁定组件7以及第二锁定组件8的结构不同。
本实施例中,如图7所示,所述连接轴1包括能够接收外部动力并转动的转动部110,以及固设于所述转动部110一侧且呈盲孔状结构的连接圆筒120。所述连接圆筒120上设有至少一个使第一吸盘3相对于主吸盘2固定的所述第一锁定组件7,以及至少一个使第二吸盘4相对于主吸盘2固定的所述第二锁定组件8。
可选的,所述连接圆筒120内壁与主吸盘2上的定位槽24对应的位置设有固定块1201,所述固定块1201插入相应的定位槽24内并通过螺钉将固定块1201固定在定位槽24内,使得主吸盘2与连接轴1固定连接。
可选的,所述第一锁定组件7包括能够沿主吸盘2的径向往复运动于第一位置和第二位置的第一定位件720,驱动所述第一定位件720往复运动的第一定位电磁铁740,以及驱动所述第一定位件720运动并使所述第一定位件720置于所述第一位置的第一定位弹簧730。所述第一定位件720远离所述第一吸盘3的一端为永磁体,且所述第一定位件720置于所述第一位置时,所述第一定位弹簧730处于压缩状态,此时,第一定位弹簧730的压缩量较小。
如图7所示,所述连接圆筒120的外壁上可以设有第一安装槽1202,其中,所述第一安装槽1202上贯穿设有第一贯穿孔。所述第一定位件720可以包括由永磁体制成的第一定位板件7201,及连接于第一定位板件7201指向第一吸盘3所在侧的第一定位块7202,其中,所述第一吸盘3上沿其周向设有至少两个与所述第一定位块7202相适配的第一定位槽310。可选的,所述第一定位板件7201为永磁体。
可选的,所述第一定位弹簧730设有两个且分布于所述第一定位块7202两侧,并夹设于所述第一定位板件7201和第一定位电磁铁740之间。所述第一定位件720远离第一定位电磁铁740的一侧设有第一挡板710,通过所述第一挡板710将第一定位件720、第一定位电磁铁740安装于所述第一定位槽310内。所述第一定位电磁铁740上与第一定位块7202对应的位置设有第二贯穿孔,所述 第一贯穿孔和第二贯穿孔对应设置。
一实施例中,所述第一挡板710、第一定位电磁铁740、第一定位弹簧730以及第一定位板件7201均设为与第一定位槽310相适配的弧形结构。将上述部件均安装于所述第一定位槽310内,所述第一挡板710的外壁与连接圆筒120的外壁相接。
在第一定位电磁铁740不通电的情况下,通过所述第一定位弹簧730能够使所述第一定位板件7201抵压于所述第一挡板710,且此时,所述第一定位块7202穿过第二贯穿孔后并伸入第一贯穿孔内。
上述实施例中,所述第一位置指的是所述第一定位滑块7202脱离所述第一定位槽310后,所述第一定位滑块7202所处的位置,所述第二位置指的是所述第一定位滑块7202位于所述第一定位滑槽310内。
所述第一吸盘3和主吸盘2之间的锁定和解锁过程如下。
所述第一电磁铁301和第二电磁铁302通电后,在所述第一吸盘3与主吸盘2无相对转动时,所述第一定位电磁铁740通电并产生吸引第一定位板件7201的力,在所述吸引力的作用下第一定位板件7201将带动所述第一定位块7202向第一吸盘3运动,使得第一定位块7202依次贯穿所述第二贯穿孔,第一贯穿孔并插入第一吸盘3上相应的第一定位槽310内。在该过程中所述第一定位弹簧730被继续压缩,实现第一吸盘3和主吸盘2之间的锁定。改变所述第一定位电磁铁740的线圈上的电流方向,使得所述第一定位电磁铁740产生排斥第一定位板件7201的排斥力,在所述排斥力以及第一定位弹簧730的作用下,第一定位块7202脱离第一定位槽310,并置于所述第一贯穿孔内,且所述所述第一定位板件7201抵压于所述第一挡板710,使得第一吸盘3能够相对于主吸盘2转动,实现第一吸盘3和主吸盘2之间的解锁。
可选的,所述第二锁定组件8包括能够沿主吸盘2的径向往复运动于第三位置和第四位置的第二定位件820,驱动所述第二定位件820往复运动的第二定位电磁铁840,以及驱动所述第二定位件820运动并使所述第二定位件820置于所述第三位置的第二定位弹簧830,其中,所述第二定位件820远离所述第二吸盘4的一端为永磁体,且所述第二定位件820置于所述第三位置时,所述第二定位弹簧830处于压缩状态,此时,第二定位弹簧830的压缩量较小。
一实施例中,如图7所示,所述连接圆筒120的外壁上设有第二安装槽1203,所述第二安装槽1203上贯穿设有第三贯穿孔。所述第二定位件820可以包括由永磁体制成的第二定位板件8201,及连接于第二定位板件8201指向第二吸盘4所在侧的第二定位块8202,所述第二吸盘4上沿其周向设有至少一个与所述第二定位块8202相适配的第二定位槽410。其中,所述第二定位板件8201为永磁体。
可选的,所述第二定位弹簧830设有两个且分布于所述第二定位块8202两侧,并夹设于所述第二定位板件8201和第二定位电磁铁840之间。所述第二定位件820远离第二定位电磁铁840的一侧设有第二挡板810,通过所述第二挡板810将第二定位件820、第二定位电磁铁840安装于所述第二定位槽410内。所述第二定位电磁铁840上与第二定位块8202对应的位置设有第四贯穿孔,所述第三贯穿孔和第四贯穿孔对应设置。
一实施例中,所述第二挡板810、第二定位电磁铁840、第二定位弹簧830以及第二定位板件8201均设为与第二定位槽410相适配的弧形结构,且将上述部件均安装于所述第二定位槽410内,所述第二挡板810的外壁与连接圆筒120的外壁相接。
在第二定位电磁铁840不通电的情况下,通过所述第二定位弹簧830能够使所述第二定位板件8201抵压于所述第二挡板810,且此时,所述第二定位块8202穿过第四贯穿孔后并伸入第三贯穿孔内。
一实施例中,所述第三位置指的是所述第二定位滑块8202脱离所述第二定位槽410后,所述第二定位滑块8202所处的位置,所述第四位置指的是所述第二定位滑块8202位于所述第二定位滑槽410内。
所述第二吸盘4和主吸盘2之间相互锁定以及解锁的过程如下。
所述第三电磁铁303和第四电磁铁304通电后,在所述第二吸盘4与主吸盘2无相对转动时,所述第二定位电磁铁840通电并产生吸引第二定位板件8201的力,在所述吸引力的作用下第二定位板件8201将带动所述第二定位块8202向第二吸盘4运动,使得第二定位块8202依次贯穿所述第四贯穿孔,第三贯穿孔并插入第二吸盘4上相应的第二定位槽410内。在该过程中所述第二定位弹簧830被继续的压缩,使得第二吸盘4锁定主吸盘2。改变所述第二定位电磁铁 840的线圈上的电流方向,使得所述第二定位电磁铁840产生排斥第二定位板件8201的排斥力,在所述排斥力以及第二定位弹簧830的作用下,第二定位块8202脱离第二定位槽410,并置于所述第三贯穿孔内,且所述所述第二定位板件8201抵压于所述第二挡板810,使得第二吸盘4能够相对于主吸盘2转动,实现第二吸盘4和主吸盘2之间的解锁。
一实施例中,所述第一定位槽310的个数是所述第一锁定组件7的个数的倍数,所述第二定位槽410的个数是所述第二锁定组件8的个数的倍数,而且,所述第一锁定组件7的个数等于所述第二锁定组件8的个数。可选的,所述第一锁定组件7和第二锁定组件8均设有两个,而且两个第一锁定组件7、两个第二锁定组件8分别沿所述连接圆筒120的周向对称分布。
可选的,所述第一定位槽310位于相邻两个所述第一电磁铁301之间且每个所述第一定位槽310和其与相邻的两个所述第一电磁铁301之间的夹角一致。每个所述第二定位槽410位于相邻两个所述第四电磁铁304之间且每个所述第二定位槽410和与其相邻的两个所述第四电磁铁304之间的夹角一致。
为了动平衡,所述第一锁定组件7和第二锁定组件8对称分布。可选的,每个所述第一定位槽310和与其相邻的两个所述第一电磁铁301之间的夹角,与每个所述第二定位槽410和与其相邻的两个所述第四电磁铁304之间的夹角一致。
实施例三
本实施例以实施例二为基础。
如图8和图9所示,为了保证第一吸盘3、第二吸盘4分别能够相对于主吸盘1自由转动,且能够承受大的吸引力而不易发生变形,可以在所述第一吸盘3和主吸盘2之间以及第二吸盘4和主吸盘2之间分别安装有一个推力轴承。
可选的,所述主吸盘2与第一吸盘3相对的一侧设有第一滑槽210,所述第一吸盘3与主吸盘2相对的一侧与第一滑槽210对应的位置设有第三滑槽320,所述第一吸盘3和主吸盘2之间设有夹设于第一滑槽210和第三滑槽320之间的第一滚动体500,所述第一滑槽210、第一滚动体500以及第三滑槽320形成第一推力轴承。
所述主吸盘2与第二吸盘4相对的一侧设有第二滑槽220,所述第二吸盘4与主吸盘2相对一侧与第二滑槽220对应的位置设有第四滑槽420,所述第二吸盘4与主吸盘2之间设有夹设于第二滑槽220和第四滑槽420之间的第二滚动体600,所述第二滑槽220、第二滚动体600以及第四滑槽420形成第二推力轴承。
通过设置第一滚动体500和第二滚动体600,使得第一吸盘3和主吸盘2相对的端面之间设有间隙,所述第二吸盘4和主吸盘2相对的端面之间也设有间隙。在第一吸盘3和主吸盘2以及第二吸盘4和主吸盘2发生相对转动时,第一吸盘3和主吸盘2相对的端面之间以及第二吸盘4和主吸盘2相对的端面之间不会发生摩擦。
本实施例所述的第一滚动体500以及第二滚动体600是推力轴承中的滚珠部分。实施例一所述电磁离合器也可以设置上述实施例中的第一滚动体和第二滚动体,滚动体的安装位置可以与上述实施例中第一滚动体和第二滚动体的安装位置相同。
工业实用性
电磁离合器及变速箱结构简单,降低了加工成本。

Claims (14)

  1. 一种电磁离合器,包括主吸盘(2)、第一吸盘(3)、第二吸盘(4)、电磁铁组件(300)、第一锁定组件(7)和第二锁定组件(8),其中,
    主吸盘(2)能够通过连接轴(1)接收外部动力并转动;
    第一吸盘(3)、第二吸盘(4)分别位于主吸盘(2)两侧且与主吸盘(2)之间设有间隙,所述第一吸盘(3)、第二吸盘(4)分别能够相对于主吸盘(2)转动,并分别通过第一转轴(5)和第二转轴(6)输出动力;
    对所述电磁铁组件(300)通电时,所述电磁铁组件(300)能够产生磁场;当电磁铁组件(300)产生第一磁场时,能够使第一吸盘(3)随着主吸盘(2)转动,当电磁铁组件(300)产生第二磁场时,能够使第二吸盘(4)随着主吸盘(2)转动;
    第一锁定组件(7)能够沿主吸盘(2)往复运动于第一位置和第二位置,使第一吸盘(3)分别能够相对于主吸盘(2)转动以及固定;以及
    第二锁定组件(8)能够沿主吸盘(2)往复运动于第三位置和第四位置,使第二吸盘(4)分别能够相对于主吸盘(2)转动以及固定。
  2. 根据权利要求1所述的电磁离合器,其中,所述电磁铁组件(300)包括设于第一吸盘(3)与主吸盘(2)相对的端面且沿第一吸盘(3)的周向均匀分布的至少两个第一电磁铁(301),设于主吸盘(2)与第一电磁铁(301)对应位置的第二电磁铁(302),设于主吸盘(2)与第二吸盘(4)相对的端面且沿主吸盘(2)的周向均匀分布的至少两个第三电磁铁(303),以及设于第二吸盘(4)与第三电磁铁(303)对应位置的第四电磁铁(304)。
  3. 根据权利要求1所述的电磁离合器,其中,所述主吸盘(2)固定连接于所述连接轴(1);
    所述第一转轴(5)的第一端与连接轴(1)转动连接,所述第一转轴(5)的第二端依次贯穿第一吸盘(3)、主吸盘(2)以及第二吸盘(4),所述第一转轴(5)与第一吸盘(3)固定连接,且与主吸盘(2)转动连接;
    所述第二转轴(6)套设于第一转轴(5)远离主吸盘(2)的一端,且与第一转轴(5)转动连接,所述第二转轴(6)贯穿第二吸盘(4)并与第二吸盘(4)固定连接。
  4. 根据权利要求1所述的电磁离合器,其中,所述第一锁定组件(7)包括能够沿主吸盘(2)的轴向往复运动于第一位置和第二位置的第一定位盘(71),驱动所述第一定位盘(71)往复运动的第一锁定电磁铁(72),以及驱动所述第一定位盘(71)运动并使所述第一定位盘(71)置于所述第一位置的第一复位弹簧(73);其中,所述第一定位盘(71)靠近第二吸盘(4)的一端为永磁体,所述第一定位盘(71)置于所述第一位置时,所述第一复位弹簧(73)处于压缩状态。
  5. 根据权利要求4所述的电磁离合器,其中,所述第二锁定组件(8)包括能够沿主吸盘(2)的轴向往复运动于第三位置和第四位置的第二定位盘(81),驱动所述第二定位盘(81)往复运动的第二锁定电磁铁(82),以及驱动所述第二定位盘(81)运动并使所述第二定位盘(81)置于所述第三位置的第二复位弹簧(83);其中,所述第二定位盘(81)靠近第一吸盘(3)的一端为永磁体,所述第二定位盘(81)置于所述第三位置时,所述第二复位弹簧(83)处于压缩状态。
  6. 根据权利要求5所述的电磁离合器,其中,所述第一定位盘(71)包括第一定位板(712),及连接于第一定位板(712)一侧且沿第一定位板(712) 的周向均匀分布的至少两个第一定位柱(711),所述第一吸盘(3)上设有与所述第一定位柱(711)相适配的第一定位孔(31);
    所述第二定位盘(81)包括第二定位板(812),及连接于第二定位板(812)一侧且沿第二定位板(812)的周向均匀分布的至少两个第二定位柱(811);所述第二吸盘(4)上设有与所述第二定位柱(811)相适配的第二定位孔(41)。
  7. 根据权利要求6所述的电磁离合器,其中,所述第一吸盘(3)、第二吸盘(4)、主吸盘(2)、第一定位柱(711)和第二定位柱(811)均由不能被磁化的材料制成。
  8. 根据权利要求2所述的电磁离合器,其中,所述连接轴(1)上固设有为第二电磁铁(302)、第三电磁铁(303)、第一锁定电磁铁(72)以及第二锁定电磁铁(82)供电的第一集电器(91),所述第二转轴(6)上固设有为第四电磁铁(304)供电的第二集电器(92);以及所述第一转轴(5)上固设有为第一电磁铁(301)供电的第三集电器(93)。
  9. 根据权利要求2所述的电磁离合器,其中,所述第一电磁铁(301)设有至少两个且沿第一吸盘(3)周向均匀分布,相邻两个第一电磁铁(301)之间的极性相反;以及相邻两个第二电磁铁(302)的极性相反;
    所述第三电磁铁(303)设有至少两个且沿主吸盘(2)周向均匀分布,且相邻两个第三电磁铁(303)之间的极性相反;相邻两个第四电磁铁(304)的极性相反;
    第一电磁铁(301)和第二电磁铁(302)的大小和形状均相同,第三电磁铁(303)和第四电磁铁(304)的大小和形状均相同。
  10. 根据权利要求2所述的电磁离合器,其中,所述连接轴(1)包括能够 接收外部动力并转动的转动部(110),以及固设于所述转动部(110)一侧且呈盲孔状结构的连接圆筒(120),所述连接圆筒(120)上设有至少一个使第一吸盘(3)相对于主吸盘(2)固定的所述第一锁定组件(7),以及至少一个使第二吸盘(4)相对于主吸盘(2)固定的所述第二锁定组件(8);
    所述第一锁定组件(7)包括能够沿主吸盘(2)的径向往复运动于第一位置和第二位置的第一定位件(720),驱动所述第一定位件(720)往复运动的第一定位电磁铁(740),以及驱动所述第一定位件(720)运动并使所述第一定位件(720)置于所述第一位置的第一定位弹簧(730);所述第一定位件(720)远离所述第一吸盘(3)的一端为永磁体,所述第一定位件(720)置于所述第一位置时,所述第一定位弹簧(730)处于压缩状态。
  11. 根据权利要求10所述的电磁离合器,其中,所述第二锁定组件(8)包括能够沿主吸盘(2)的径向往复运动于第三位置和第四位置的第二定位件(820),驱动所述第二定位件(820)往复运动的第二定位电磁铁(840),以及驱动所述第二定位件(820)运动并使所述第二定位件(820)置于所述第三位置的第二定位弹簧(830);所述第二定位件(820)远离所述第二吸盘(4)的一端为永磁体,所述第二定位件(820)置于所述第三位置时,所述第二定位弹簧(830)处于压缩状态。
  12. 根据权利要求11所述的电磁离合器,其中,所述第一定位件(720)包括由永磁体制成的第一定位板件(7201),及连接于第一定位板件(7201)指向第一吸盘(3)所在侧的第一定位块(7202),其中,所述第一吸盘(3)的外壁上沿周向均布有至少两个与所述第一定位块(7202)相适配的第一定位槽(310);
    所述第二定位件(820)包括由永磁体制成的第二定位板件(8201),及连接于第二定位板件(8201)指向第二吸盘(4)所在侧的第二定位块(8202),所述第二吸盘(4)的外壁上沿周向均布有至少两个与所述第二定位块(8202)相适配的第二定位槽(410)。
  13. 根据权利要求1所述的电磁离合器,其中,所述主吸盘(2)和第一吸盘(3)之间以及主吸盘(2)和第二吸盘(4)之间均夹设有推力轴承。
  14. 一种变速箱,包括权利要求1-13任一所述的电磁离合器。
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