WO2019047700A1 - Preparation methods for environment-friendly plastic masterbatch material, environment-friendly film and environment-friendly tape - Google Patents

Preparation methods for environment-friendly plastic masterbatch material, environment-friendly film and environment-friendly tape Download PDF

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Publication number
WO2019047700A1
WO2019047700A1 PCT/CN2018/100786 CN2018100786W WO2019047700A1 WO 2019047700 A1 WO2019047700 A1 WO 2019047700A1 CN 2018100786 W CN2018100786 W CN 2018100786W WO 2019047700 A1 WO2019047700 A1 WO 2019047700A1
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Prior art keywords
friendly
film
environmentally
preparing
powder
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PCT/CN2018/100786
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French (fr)
Chinese (zh)
Inventor
蔡剑勇
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浙江山联新材料科技有限公司
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Priority claimed from CN201710790782.7A external-priority patent/CN107674600A/en
Priority claimed from CN201710791202.6A external-priority patent/CN107501683A/en
Application filed by 浙江山联新材料科技有限公司 filed Critical 浙江山联新材料科技有限公司
Publication of WO2019047700A1 publication Critical patent/WO2019047700A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/24Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/04Ingredients characterised by their shape and organic or inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • C08K7/28Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • C09J7/24Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds

Definitions

  • the invention belongs to the field of materials, and relates to a method for preparing an environmentally-friendly plastic masterbatch material, a method for preparing an environmentally friendly film by using the environmentally-friendly plastic masterbatch material, and a method for preparing an environmentally-friendly adhesive tape by using an environmentally friendly film.
  • Plastic products are used in all aspects of daily life and industrial production.
  • Packaging materials such as plastic sealing film, plastic boxes, plastic bags and tapes mainly made of plastic
  • plastic sealing film such as plastic sealing film, plastic boxes, plastic bags and tapes mainly made of plastic
  • plastic bags and tapes mainly made of plastic
  • plastic products are various polymer compounds, the source of which is mainly petroleum, and the total amount of petroleum resources is limited and non-renewable. Therefore, the plastic products industry is also facing the problem of resource reduction and rising costs.
  • biodegradable materials used in place of plastics have appeared in the prior art, such as biodegradable materials made of plant fibers or the like.
  • biodegradable materials have poorer properties such as plasticity and strength than conventional plastics, and it is difficult to manufacture articles of different shapes, and the application range is small.
  • the cost of such biodegradable materials is higher than existing plastic products, further limiting their use.
  • the inorganic ore powder still exists in the form of particles after being made into the masterbatch raw material, so that the phenomenon of powder removal and the like are likely to occur during the preparation of the product, resulting in difficulty in molding or defects in the appearance and strength of the product, especially in the case of In terms of packaging materials with high requirements on appearance and strength, the above environmentally friendly materials cannot be applied.
  • the invention provides a preparation method of environmentally-friendly plastic masterbatch material, which comprises the following steps: Step A: weigh and sequentially combine 56%-85% by weight of inorganic ore fines and 3%-10% of mass of poly Ethylene, 18% to 30% by mass of polypropylene and 3% to 5% of auxiliary agent are added to the mixer, mixed for 20 to 25 minutes to obtain a raw material mixture, the speed of the mixer is 100 to 130 r/min; Step B: mixing The raw material mixture in the machine is melt-kneaded in an extruder at a temperature of 180 ° C to 250 ° C, so that the raw material mixture is melted and extruded, and then subjected to high-speed pelletizing through a knife edge, and the obtained granular material is environmentally friendly plasticity. Masterbatch material.
  • the preparation method of the environmentally-friendly plastic masterbatch material provided by the invention may also have such technical characteristics, wherein the auxiliary agent is surface modifier PN-827, heat stabilizer BASF225, lubricant zinc stearate L-806, lubrication A mixture of one or more of a PP wax and a surface modifier stearic acid 1801.
  • the auxiliary agent is surface modifier PN-827, heat stabilizer BASF225, lubricant zinc stearate L-806, lubrication
  • the preparation method of the environmentally-friendly plastic masterbatch material provided by the invention may further have the technical feature, wherein the inorganic ore powder is calcined or uncalcined calcium carbonate, calcium sulfate, copper sulfate, bentonite, silver stone powder, clay, talcum powder , chalk powder, zinc oxide, hollow glass microbeads, sand powder, waste coal slag powder, waste coal gangue powder, waste building stone powder, collecting one or more mixtures of PM2.5 dust.
  • the inorganic ore powder is calcined or uncalcined calcium carbonate, calcium sulfate, copper sulfate, bentonite, silver stone powder, clay, talcum powder , chalk powder, zinc oxide, hollow glass microbeads, sand powder, waste coal slag powder, waste coal gangue powder, waste building stone powder, collecting one or more mixtures of PM2.5 dust.
  • the method for preparing an environmentally-friendly plastic masterbatch material provided by the present invention may further have such a technical feature, wherein the inorganic ore fine powder has an average particle diameter of 800 mesh to 1200 mesh.
  • the method for preparing an environmentally-friendly plastic masterbatch material provided by the present invention may further have such a technical feature, wherein the polyethylene is a mixture of one or more of high-density polyethylene, medium-density polyethylene, and low-density polyethylene.
  • the method for preparing an environmentally-friendly plastic masterbatch material provided by the present invention may further have such technical features, wherein the polypropylene is a homopolypropylene.
  • the invention also provides a method for preparing an environmentally-friendly film, which is characterized in that the environmentally-friendly plastic masterbatch material obtained by any of the above methods is used to prepare an environmentally-friendly film, and the preparation method of the environmentally-friendly film comprises the following steps: Step C, using casting
  • the device casts the film of the environmentally-friendly plastic masterbatch material, and the casting film comprises the following process: Step C1, melting the environmentally-friendly plastic masterbatch material, extruding through the vacuum pump of the casting device, and passing through the front end of the die of the casting device The gap flows out, so that the environmentally-friendly plastic masterbatch material forms a melt film; in step C2, the melt film is allowed to leave the die and reach a low-temperature casting roll surface of the casting device by a predetermined distance to be cooled and shaped, and stretched by a casting device.
  • the roller is longitudinally and transversely stretched to form a bidirectional film which is an environmentally friendly film.
  • the method for preparing an environmentally-friendly film provided by the present invention may further have such a technical feature, wherein the number of slits at the front end of the die is three, five or seven.
  • the method for preparing an environmentally-friendly film provided by the present invention may further have such a technical feature, wherein the slit width at the front end of the die is 2500 mm, 3000 mm, 3500 mm or 5000 mm.
  • the invention also provides a preparation method of the environmental protection tape, which is characterized in that the environmental protection film obtained by the above method is used to prepare an environmental protection tape, and the preparation method of the environmental protection tape comprises the following steps: Step D: adhesive coating, coating the adhesive Forming an adhesive layer on the first working surface of the substrate formed by the film; Step E: drying, and the substrate processed in the step D is placed in an oven for drying, and the formed tape is an environmentally friendly tape.
  • the method for preparing an environmentally friendly film provided by the present invention may further have such a technical feature, wherein the adhesive is an aqueous glue.
  • the present invention since 56% to 85% by weight of inorganic ore fines, 3% to 10% by mass of polyethylene, and 18% to 30% by mass of polypropylene are used as main raw materials for preparing an environmentally-friendly plastic masterbatch material, it is possible to further The obtained environmentally-friendly film, environmentally friendly tape and the like have good degradability; at the same time, since the addition of polypropylene, the molding property can be increased, and the obtained masterbatch material can be formed into a film or the like by a multilayer casting method.
  • the polyethylene can increase the strength, so that the environmentally-friendly film, environmental protection tape and the like prepared by the method of the invention have better strength and have better application value in the fields of packaging materials and the like.
  • Fig. 1 is a schematic view showing the structure of an environmentally friendly film of the present invention.
  • the invention provides a preparation method of an environmentally-friendly plastic masterbatch material, an environmental protection film and an environmental protection tape, wherein the environmental protection film is prepared by using an environmentally-friendly plastic masterbatch material, and the environmental protection tape is prepared by using an environmentally friendly film.
  • the preparation method of the environmentally-friendly plasticity masterbatch material comprises the following steps: Step A: weigh and sequentially combine 56% to 85% by weight of inorganic ore fines, 3% to 10% by mass of polyethylene, and 18% to 30% by mass of poly Propylene and 3% to 5% of additives are added to the mixer, mixed for 20 to 25 minutes to obtain a raw material mixture, the speed of the mixer is 100-130r/min; Step B: the raw material mixture in the mixer is in the extruder The melt-kneading is carried out at a temperature of 180 ° C to 250 ° C, so that the raw material mixture is melted and extruded, and then subjected to high-speed pelletizing through a knife edge, and the obtained granular material is an environmentally-friendly plastic masterbatch material.
  • the preparation method of the environmental protection film comprises the following steps: Step C, casting the film of the environmentally-friendly plastic masterbatch material by using a casting device, and casting the film comprises the following process: Step C1, melting the environmentally-friendly plastic masterbatch material, and casting After the vacuum pump of the device is extruded, it flows out through the gap at the front end of the die of the casting device, so that the environmentally-friendly plastic masterbatch material forms a melt film; in step C2, the molten film leaves the die and reaches a predetermined temperature to reach the low-temperature flow of the casting device.
  • the roller surface is cooled and set, and the stretching roller is used for longitudinal and transverse stretching, and the formed bidirectional film is an environmentally friendly film.
  • the preparation method of the preparation method of the environmental protection tape comprises the following steps: Step D: adhesive coating, coating the adhesive on the first working surface of the substrate formed by the film to form an adhesive layer; Step E: drying, in step D The treated substrate enters the oven for drying, and the formed tape is an environmentally friendly tape.
  • the environmentally-friendly plastic masterbatch material can be prepared by using Steps A to B, and then stored, and the environmentally-friendly film can be prepared by using Step C when necessary; similarly, the prepared environmentally friendly film can also be stored.
  • Step C when necessary
  • Step C when necessary
  • Step D to E take out Steps D to E to prepare environmentally friendly tape.
  • the storage process may not be provided in the middle, but the environmentally friendly film may be directly obtained by using steps A to C, or the environmentally friendly tape may be obtained by using steps A to E.
  • the environmentally-friendly adhesive tape is prepared by taking the complete steps A to E as an example, and the specific embodiment of the present invention will be described with reference to the examples.
  • Powder refers to inorganic mineral powder
  • Resin means a mixture of polyethylene and polypropylene
  • step A is completed by a mixer, and the melt mixing of step B is completed by a continuous internal mixer;
  • step C is carried out by using a casting device (correspondingly, the die is a die of the casting device), and the short gap passing through the melt is the distance between the die and the low temperature casting roll surface of the casting device.
  • the distance can be preset according to the cooling demand, and the stretching after cooling and setting is also performed by using a stretching roller of a speed in the casting device;
  • the substrate in step D directly adopts the film prepared in step C (ie, the eco-friendly film), and in other embodiments, may also be on the side of the eco-friendly film (ie, the second work opposite to the first working surface on which the adhesive is applied). Apply oil to prevent adhesion.
  • the first core of the present invention discloses a method for manufacturing a film eco-friendly tape manufactured by a casting method of inorganic mineral powder, in order to improve the environmental performance of the tape and reduce the production cost of the tape;
  • the second core of the present invention is to disclose A method for producing a film eco-friendly tape produced by a casting method of inorganic ore powder.
  • Step A Weigh each raw material: sequentially add 56%-85% by weight of powder, 25%-35% by weight of resin, and 3%-5% of auxiliary agent to the mixer, mix for 20 to 25 minutes, mix The machine speed is 120-130r/min;
  • Step B Granulation: When the screw rotates at a high speed, the mixture obtained from the step A in the feeder is pushed to the head portion, and melt-kneaded at a temperature of 180 ° C to 250 ° C in the extruder, powdery and granular materials. It is rapidly melted, and is extruded into a granular material by high-speed pelletizing through a knife edge;
  • Step C After the dicing is completed, the vacuum dehydration is carried out under the action of a vacuum pump, and the casting is carried out by the strong pressure of the screw, and the raw material is melted, and then extruded through a twin-screw vacuum pump, and then flows out through the slit at the front end of the die to form a film, leaving After the die, the melt passes through a short gap to reach the low temperature casting roll surface and is rapidly cooled and shaped; the longitudinal and transverse stretching forms a bidirectional film.
  • Step D adhesive coating, coating the adhesive on the first working surface of the substrate to form an adhesive layer
  • Step E drying, and the treated substrate in the step D is placed in an oven for drying to form a tape.
  • the inorganic ore fine powder comprises calcium carbonate, calcium sulfate, copper sulfate, bentonite, silver stone powder, white clay, talc powder, chalk powder, zinc oxide, hollow glass microbeads, sand powder selected from calcined or uncalcined, Waste coal slag powder, waste coal gangue powder, waste building stone powder, PM2.5 dust and their mixtures.
  • the auxiliary agent is added with any one of a surface modifier PN-827, a heat stabilizer BASF225, a lubricant zinc stearate L-806, a lubricant PP wax, and a surface modifier stearic acid 1801. .
  • the adhesive layer is an aqueous glue layer.
  • the polypropylene is a homopolypropylene.
  • the particle size of the powder particles is 800 to 1200 m.
  • polyethylene includes high density polyethylene, medium density polyethylene, low density polyethylene, and mixtures thereof.
  • the inorganic ore fine film may be a single layer film, or may be a double layer film or even a three layer film; the single layer film, the double layer film and the three layer film may be referred to authorization.
  • the specific description and production process of the single-layer film, the two-layer film and the three-layer film of course, there are four films such as four-layer film and five-layer film; In occasion, the thickness, density and number of layers of the inorganic mineral powder film can be adjusted to achieve better use.
  • the invention also discloses a method for manufacturing a film environmentally friendly household cleaning tape manufactured by a casting method of inorganic mineral powder, comprising the following steps:
  • Step A Weigh each raw material: sequentially add 71% by weight of powder, 20% by weight of polypropylene, 5% by weight of polyethylene, and 4% of auxiliary agent to the mixer, and mix for 20 to 25 minutes, the mixer The speed is 100-130r/min;
  • Step B Granulation: When the screw rotates at a high speed, the mixture obtained from the step A in the feeder is pushed to the head portion, and is melt-kneaded at a temperature of 200 ° C to 210 ° C in the extruder, and the powdery and granular materials are melted and mixed. It is rapidly melted, and is extruded into a granular material by high-speed pelletizing through a knife edge;
  • Step C After the dicing is completed, the vacuum dehydration is carried out under the action of a vacuum pump, and the casting is carried out by the strong pressure of the screw, and the raw material is melted, and then extruded through a twin-screw vacuum pump, and then flows out through the slit at the front end of the die to form a film, leaving After the die, the melt passes through a short gap to reach the low temperature casting roll surface and is rapidly cooled and shaped; the longitudinal and transverse stretching forms a bidirectional film.
  • Step D adhesive coating, coating the adhesive on the first working surface of the substrate to form an adhesive layer
  • Step E drying, and the treated substrate in the step D is placed in an oven for drying to form a tape.
  • the inorganic ore fine powder comprises calcium carbonate, calcium sulfate, copper sulfate, bentonite, silver stone powder, white clay, talc powder, chalk powder, zinc oxide, hollow glass microbeads, sand powder selected from calcined or uncalcined, Waste coal slag powder, waste coal gangue powder, waste building stone powder, PM2.5 dust and their mixtures.
  • the auxiliary agent is added with a heat stabilizer BASF225, a lubricant zinc stearate L-806, and a surface modifier stearic acid 1801.
  • the rest is the same as the first embodiment.
  • the invention also discloses a method for manufacturing a film environmental protection sealing tape manufactured by the casting method of inorganic mineral powder, comprising the following steps:
  • Step A Weigh each raw material: 60% by weight of powder, 29% by weight of polypropylene, 6% by weight of polyethylene, and 5% of auxiliary agent are added to the mixer in sequence, and mixed for 20 to 25 minutes, the mixer The speed is 1115-130r/min;
  • Step B Granulation: When the screw rotates at a high speed, the mixture obtained from the step A in the feeder is pushed to the head portion, and melted and kneaded at a temperature of 22 ° C to 230 ° C in the extruder, powdery and granular materials. It is rapidly melted, and is extruded into a granular material by high-speed pelletizing through a knife edge;
  • Step C After the dicing is completed, the vacuum dehydration is carried out under the action of a vacuum pump, and the casting is carried out by the strong pressure of the screw, and the raw material is melted, and then extruded through a twin-screw vacuum pump, and then flows out through the slit at the front end of the die to form a film, leaving After the die, the melt passes through a short gap to reach the low temperature casting roll surface and is rapidly cooled and shaped; the longitudinal and transverse stretching forms a bidirectional film.
  • Step D adhesive coating, coating the adhesive on the first working surface of the substrate to form an adhesive layer
  • Step E drying, and the treated substrate in the step D is placed in an oven for drying to form a tape.
  • the inorganic ore fine powder comprises calcium carbonate, calcium sulfate, copper sulfate, bentonite, silver stone powder, white clay, talc powder, chalk powder, zinc oxide, hollow glass microbeads, sand powder selected from calcined or uncalcined, Waste coal slag powder, waste coal gangue powder, waste building stone powder, PM2.5 dust and their mixtures.
  • the auxiliary agent is added with a surface modifier PN-827, a heat stabilizer BASF225, and a surface modifier stearic acid 1801.
  • the rest is the same as the first embodiment.
  • the invention also discloses a method for manufacturing a film environmental protection masking tape produced by the casting method of inorganic mineral powder, comprising the following steps:
  • Step A Weigh each raw material: 63% by weight of powder, 27% by weight of polypropylene, 7% by weight of polyethylene, and 3% of auxiliary agent are added to the mixer in sequence, and mixed for 20 to 25 minutes, the mixer The speed is 100-120r/min;
  • Step B granulation: when the screw rotates at a high speed, the mixture obtained from the step A in the feeder is pushed to the head portion, and melt-kneaded at a temperature of 230 ° C to 250 ° C in the extruder, powdery and granular materials. It is rapidly melted, and is extruded into a granular material by high-speed pelletizing through a knife edge;
  • Step C After the dicing is completed, the vacuum dehydration is carried out under the action of a vacuum pump, and the casting is carried out by the strong pressure of the screw, and the raw material is melted, and then extruded through a twin-screw vacuum pump, and then flows out through the slit at the front end of the die to form a film, leaving After the die, the melt passes through a short gap to reach the low temperature casting roll surface and is rapidly cooled and shaped; the longitudinal and transverse stretching forms a bidirectional film.
  • Step D adhesive coating, coating the adhesive on the first working surface of the substrate to form an adhesive layer
  • Step E drying, and the treated substrate in the step D is placed in an oven for drying to form a tape.
  • the inorganic ore fine powder comprises calcium carbonate, calcium sulfate, copper sulfate, bentonite, silver stone powder, white clay, talc powder, chalk powder, zinc oxide, hollow glass microbeads, sand powder selected from calcined or uncalcined, Waste coal slag powder, waste coal gangue powder, waste building stone powder, PM2.5 dust and their mixtures.
  • the auxiliary agent is added with a surface modifier PN-827, a heat stabilizer BASF225, a lubricant zinc stearate L-806, and a lubricant PP wax.
  • the rest is the same as the first embodiment.
  • Step A Weigh each raw material: sequentially add 56%-85% by weight of powder, 25%-35% by weight of resin, and 3%-5% of auxiliary agent to the mixer, mix for 10 to 20 minutes, mix Machine speed is 120-150r/min;
  • Step B granulation: the mixture obtained in the step A is fed to a screw extruder, and melt-kneaded at a temperature of 170 to 190 ° C to prepare a granular material;
  • Step C The granular material is put into the press machine of the extruder and the O-shaped nozzle forming mechanism, and the temperature of the extruder is controlled to soften the granular material, and the molten material is conveyed by the screw, and the molten material is extruded to the blown film die.
  • the blow molding die produces a film, and at the same time, the blown film die rotates, and the film is blown under the action of the wind.
  • the rest is the same as the first embodiment.
  • the difference between the first embodiment and the present technical solution is that in the case of the film of the same formulation in the case of the film of the same formulation, the tape is formed by a blown film method in the process of manufacturing the tape.
  • Step A Weigh each raw material: sequentially add 56%-85% by weight of inorganic ore fines, 25%-35% by weight of polyethylene, and 3%-5% of additives to the mixer for 20 to 25 minutes. , the speed of the mixer is 100-130r/min;
  • Step B granulation: when the screw rotates at a high speed, the mixture obtained from the step A in the feeder is pushed to the head portion, melt-kneaded at a temperature of 180 ° C to 250 ° C in the extruder, and the material is rapidly melted and squeezed. After being discharged, high-speed pelletizing is performed through a knife edge to form a granular material;
  • Step C After the dicing is completed, the vacuum dehydration is carried out under the action of a vacuum pump, and the casting is carried out by the strong pressure of the screw, and the raw material is melted, and then extruded through a twin-screw vacuum pump, and then flows out through the slit at the front end of the die to form a film, leaving After the die, the melt passes through a short gap to reach the low-temperature casting roll surface and is rapidly cooled and shaped, and the longitudinal and transverse stretching forms a bidirectional film.
  • the difference between the second embodiment and the technical solution is that no polypropylene is added to the formulation of the second embodiment.
  • Step A Weigh each raw material: sequentially add 56%-85% by weight of powder, 25%-35% by weight of resin, and 3%-5% of auxiliary agent to the mixer, mix for 20 to 25 minutes, mix Machine speed is 100-130r/min;
  • Step B Granulation: When the screw rotates at a high speed, the mixture obtained from the step A in the feeder is pushed to the head portion, and melt-kneaded at a temperature of 180 ° C to 250 ° C in the extruder, powdery and granular materials. It is rapidly melted, and is extruded into a granular material by high-speed pelletizing through a knife edge;
  • Step C After the dicing is completed, the vacuum dehydration is carried out under the action of a vacuum pump, and the casting is carried out by the strong pressure of the screw, and the raw material is melted, and then extruded through a twin-screw vacuum pump, and then flows out through the slit at the front end of the die to form a film, leaving After the die, the melt passes through a short gap to reach the low temperature casting roll surface and is rapidly cooled and shaped; the longitudinal and transverse stretching forms a bidirectional film.
  • Step D adhesive coating, coating the adhesive on the first working surface of the substrate to form an adhesive layer
  • Step E drying, and the treated substrate in the step D is placed in an oven for drying to form a tape.
  • the adhesive layer is a pressure sensitive adhesive emulsion.
  • the rest is the same as the first embodiment.
  • the difference between the third embodiment and the technical solution is that: in the case of the film of the same formulation, in the case of the film prepared by the casting method, the coating machine is coated with a pressure sensitive adhesive.
  • the device applies the pressure sensitive adhesive to form an adhesive layer.
  • the inventors have conducted a number of comparative tests, and tested the performance of the films obtained in the respective examples and comparative examples (i.e., the environmentally friendly film without coating the adhesive), and the performance parameters thereof are shown in Table 1 below (the performance of Comparative Example 3) The film test results are omitted).
  • Melt refers to the weight or melt volume of a plastic through a standard die capillary every 10 minutes at a certain temperature and load.
  • the above data shows that the film melting index of the invention reaches 15 degrees -20 degrees, and the conventional film blowing method needs to melt the film to reach 30 degrees to 45 degrees, so the film is not resistant to temperature and the tensile strength is poor, and the flow is
  • the extension method pp melts 15 degrees, so after the film formation, the temperature resistance is high, the tensile strength tensile strength reaches 25-28N, and its strength is obviously enhanced; meanwhile, the conventional blown film method has a powder removal rate of 8%, and the casting method
  • the powder removal rate is ⁇ 3, which makes the glue viscosity of the glue stronger. It needs to be explained that it can reach the temperature resistance of about 120 degrees, the dispersion is good, the surface is flat, and the thickness of the book is consistent. The practicality is very broad and the degradation ability is It is also very strong and environmentally friendly.
  • the inventors have conducted a plurality of comparative tests, and the comparative reference is that the process of forming the tape from the inorganic ore powder film is a comparison between the blown film method and the casting method, and the water-based glue and the pressure-sensitive adhesive emulsion are used as the glue.
  • the adhesive layer is formed into a tape for parameter comparison, and the parameters are the drying temperature t and the thickness d of the rubber layer in the production process.
  • the inventors have found that the above data indicates that the combination of the film environmentally friendly tape and the water-based adhesive produced by the casting method of the inorganic ore fine film produces unexpected technical effects, and the drying temperature and the glue.
  • the layer thickness under the premise of ensuring that the quality of the tape is not affected, achieves a lower drying temperature and a thickness of the rubber layer, which the inventors believe may be related to the properties of the inorganic mineral powder film, and the surface thereof
  • the fine pores can be better bonded to the adhesive layer, and the natural mineral powder contained therein has better gas permeability and contributes to the drying process; and the water-based adhesive layer itself has a low drying temperature and
  • the good gel property and the inorganic mineral powder film play a mutually reinforcing role and achieve a good use effect.
  • Fig. 1 is a schematic view showing the structure of an environmentally friendly film of the present invention.
  • the inventors also conducted structural analysis on the environmentally friendly film prepared in the examples.
  • the environmentally-friendly film prepared by the method of the invention exhibits an embedded structure, that is, the inorganic ore powder is formed in the film layer in an embedded form, so that the inorganic mineral powder is firmly combined and is not easy to remove powder, and also Let the appearance of the film appear smooth.
  • the inventors also investigated the degradability of the environmentally-friendly films prepared by the different examples and comparative examples, the main process of which is to place the sample (ie, the film without the adhesive) under ultraviolet light having the same ultraviolet intensity as natural light for a period of time.
  • the time required for the sample to degrade into a form which does not have a complete sheet shape that is, a form in which fine fragments or powders are formed is the degradation time.
  • the amount of inorganic mineral powder added in the second embodiment is relatively large, and the degradation time is short, indicating that the inorganic ore powder has the effect of enhancing the degradation performance.
  • Example 4 Compared with the other examples, the polyethylene of Example 4 was more added, and the tensile strength was higher than that of the other examples. It can be seen that polyethylene has an effect of increasing the strength of the film.
  • Comparative Example 2 did not add polypropylene, and the powder removal rate was high.
  • the inventors have also found that the surface of the film of Comparative Example 2 is rougher than that of the respective examples, and has a rough and uneven structure inside when viewed by light, indicating that the polypropylene has an effect of enhancing molding properties and reducing powder removal.
  • the first embodiment uses the blown film method to form a film, and the powder removal rate is high, indicating that the film preparation by the casting method and the casting device can better suppress the powder removal phenomenon and improve the film formation. effect.
  • the plastic environmentally friendly masterbatch material is used to prepare an environmentally friendly film, and the environmentally friendly film is used for preparing an environmentally friendly tape.
  • the plastic environmentally friendly masterbatch material can also be used for preparing other products (including replacing existing plastics to prepare products having degradation requirements), and the environmentally friendly film can also be used for preparing other thin products (including replacing existing plastic packaging materials). Preparation of packaging materials).

Abstract

An object of the present invention is to provide a preparation method for a plastic material which has good plasticity and degradability and can be easily prepared into products in different shapes. The method comprises the following steps: step A: weighing and adding in sequence 56-85% by weight of inorganic mineral powder, 3-10% by mass of polyethylene, 18-30% by mass of polypropylene and 3-5% of aids into a mixer, and mixing for 20-25 min to obtain a raw material mixture, the mixer being at a rotating speed of 100-135r/min; step B: melt-mixing the raw material mixture in the mixer by using an extruder at 180-250 ℃ so that the raw material mixture is molten and extruded, and then pelletizing the extruded raw material mixture at high speed through a knife edge, the prepared pellet material being an environment-friendly plastic masterbatch material. The present invention further provides a method for preparing an environment-friendly film by using the environment-friendly plastic masterbatch material obtained by means of the plastic material preparation method, and a method for preparing an environment-friendly tape by using the obtained environment-friendly film.

Description

环保可塑性母粒材料、环保薄膜及环保胶带的制备方法Preparation method of environmentally friendly plastic masterbatch material, environmental protection film and environmental protection tape 技术领域Technical field
本发明属于材料领域,涉及一种环保可塑性母粒材料的制备方法,以及采用该环保可塑性母粒材料制备环保薄膜的方法和采用环保薄膜制备环保胶带的方法。The invention belongs to the field of materials, and relates to a method for preparing an environmentally-friendly plastic masterbatch material, a method for preparing an environmentally friendly film by using the environmentally-friendly plastic masterbatch material, and a method for preparing an environmentally-friendly adhesive tape by using an environmentally friendly film.
背景技术Background technique
塑料制品应用于日常生活及工业生产的方方面面,其中包装用品(例如塑料封膜、塑料盒、塑料袋以及主要由塑料制成的胶带等)用量巨大、类型繁多且常与其他垃圾混合,因此回收困难。若对这类塑料制品进行掩埋或焚化处理,则将破坏土壤或产生大气污染,极不利于环保。Plastic products are used in all aspects of daily life and industrial production. Packaging materials (such as plastic sealing film, plastic boxes, plastic bags and tapes mainly made of plastic) are used in large quantities, various types and often mixed with other garbage, so recycling difficult. If such plastic products are buried or incinerated, the soil will be destroyed or air pollution will be generated, which is extremely unfavorable to environmental protection.
另一方面,塑料制品的主要成分为各种高分子化合物,其来源主要为石油,而石油资源总量有限、不可再生,因此塑料制品行业也面临着资源减少、成本上升的问题。On the other hand, the main components of plastic products are various polymer compounds, the source of which is mainly petroleum, and the total amount of petroleum resources is limited and non-renewable. Therefore, the plastic products industry is also facing the problem of resource reduction and rising costs.
为了减少塑料制品残留,现有技术中出现了一些代替塑料使用的降解性材料,例如以植物纤维等制成的生物降解性材料。但是,这类材料可塑性、强度等性能都差于传统塑料,难以制成不同形状的制品,应用范围较小。另外,与现有的塑料制品相比,这类生物降解性材料的成本更高,进一步限制了其应用。In order to reduce the residue of plastic products, some degradable materials used in place of plastics have appeared in the prior art, such as biodegradable materials made of plant fibers or the like. However, such materials have poorer properties such as plasticity and strength than conventional plastics, and it is difficult to manufacture articles of different shapes, and the application range is small. In addition, the cost of such biodegradable materials is higher than existing plastic products, further limiting their use.
现有技术中还出现了另一类环保塑料制品,例如利用无机矿粉和 高分子材料及其他材料混合制备薄膜、片材或其他成型产品。由于含有无机矿粉,因此这类制品的成本较低;同时,无机矿粉还可以采用磨碎的建筑废料等作为原材料,因此能够进行废物利用,有利于环保。然而,这类制品仍然存在难以降解的缺点。不仅如此,无机矿粉在制成母粒原料后仍然以颗粒形态存在,使得在产品制备成型过程中容易发生脱粉等现象,导致成型困难或产品的外观及强度方面产生缺陷,尤其是在对外观和强度均有较高要求的包装类材料方面,上述环保材料均无法应用。Another type of environmentally friendly plastic product has emerged in the prior art, such as the production of films, sheets or other shaped products by mixing inorganic mineral powder with polymeric materials and other materials. Because of the inorganic mineral powder, the cost of such products is low. At the same time, the inorganic mineral powder can also use ground construction waste as a raw material, so that it can be used for waste and is environmentally friendly. However, such articles still suffer from the disadvantage of being difficult to degrade. Moreover, the inorganic ore powder still exists in the form of particles after being made into the masterbatch raw material, so that the phenomenon of powder removal and the like are likely to occur during the preparation of the product, resulting in difficulty in molding or defects in the appearance and strength of the product, especially in the case of In terms of packaging materials with high requirements on appearance and strength, the above environmentally friendly materials cannot be applied.
发明内容Summary of the invention
为解决上述问题,提供一种可塑性好、容易制备成不同形状产品并且具有降解性的可塑性材料的制备方法,以及用该可塑性材料制备用于包装的环保薄膜和环保胶带的方法,本发明采用了如下技术方案:In order to solve the above problems, a method for preparing a plastic material which is good in plasticity, easy to prepare into a product of different shapes and has degradability, and a method for preparing an environmentally friendly film and an environmentally-friendly tape for packaging using the plastic material are provided, and the present invention adopts The following technical solutions:
本发明提供了一种环保可塑性母粒材料的制备方法,其特征在于,包括如下步骤:步骤A:称取并依次将56%~85%重量的无机矿粉、3%~10%质量的聚乙烯、18%~30%质量的聚丙烯以及3%~5%的助剂加入混合机中,混合20至25分钟得到原料混合物,混合机的转速为100~130r/min;步骤B:将混合机中的原料混合物在挤出机中以180℃至250℃温度条件进行熔融混炼,使得原料混合被融化并被挤出,然后通过刀口进行高速切粒,制成的颗粒状材料为环保可塑性母粒材料。The invention provides a preparation method of environmentally-friendly plastic masterbatch material, which comprises the following steps: Step A: weigh and sequentially combine 56%-85% by weight of inorganic ore fines and 3%-10% of mass of poly Ethylene, 18% to 30% by mass of polypropylene and 3% to 5% of auxiliary agent are added to the mixer, mixed for 20 to 25 minutes to obtain a raw material mixture, the speed of the mixer is 100 to 130 r/min; Step B: mixing The raw material mixture in the machine is melt-kneaded in an extruder at a temperature of 180 ° C to 250 ° C, so that the raw material mixture is melted and extruded, and then subjected to high-speed pelletizing through a knife edge, and the obtained granular material is environmentally friendly plasticity. Masterbatch material.
本发明提供的环保可塑性母粒材料的制备方法,还可以具有这样的技术特征,其中,助剂为表面改性剂PN-827、热稳定剂BASF225、润滑剂硬酯酸锌L-806、润滑剂PP蜡、表面改性剂硬酯酸1801中的一种或多种的混合物。The preparation method of the environmentally-friendly plastic masterbatch material provided by the invention may also have such technical characteristics, wherein the auxiliary agent is surface modifier PN-827, heat stabilizer BASF225, lubricant zinc stearate L-806, lubrication A mixture of one or more of a PP wax and a surface modifier stearic acid 1801.
本发明提供的环保可塑性母粒材料的制备方法,还可以具有这样的技术特征,其中,无机矿粉为煅烧或未煅烧的碳酸钙、硫酸钙、硫酸铜、膨润土、白银石粉、白土、滑石粉、白垩粉、氧化锌、空心玻璃微珠、沙粒粉、废煤渣粉、废煤矸石粉、废建材石粉、收集PM2.5粉尘的一种或多种的混合物。The preparation method of the environmentally-friendly plastic masterbatch material provided by the invention may further have the technical feature, wherein the inorganic ore powder is calcined or uncalcined calcium carbonate, calcium sulfate, copper sulfate, bentonite, silver stone powder, clay, talcum powder , chalk powder, zinc oxide, hollow glass microbeads, sand powder, waste coal slag powder, waste coal gangue powder, waste building stone powder, collecting one or more mixtures of PM2.5 dust.
本发明提供的环保可塑性母粒材料的制备方法,还可以具有这样的技术特征,其中,无机矿粉的平均粒径为800目~1200目。The method for preparing an environmentally-friendly plastic masterbatch material provided by the present invention may further have such a technical feature, wherein the inorganic ore fine powder has an average particle diameter of 800 mesh to 1200 mesh.
本发明提供的环保可塑性母粒材料的制备方法,还可以具有这样的技术特征,其中,聚乙烯为高密度聚乙烯、中密度聚乙烯、低密度聚乙烯中的一种或多种的混合物。The method for preparing an environmentally-friendly plastic masterbatch material provided by the present invention may further have such a technical feature, wherein the polyethylene is a mixture of one or more of high-density polyethylene, medium-density polyethylene, and low-density polyethylene.
本发明提供的环保可塑性母粒材料的制备方法,还可以具有这样的技术特征,其中,聚丙烯为均聚聚丙烯。The method for preparing an environmentally-friendly plastic masterbatch material provided by the present invention may further have such technical features, wherein the polypropylene is a homopolypropylene.
本发明还提供了一种环保薄膜的制备方法,其特征在于,采用如上任一项方法得到的环保可塑性母粒材料制备环保薄膜,该环保薄膜的制备方法包括如下步骤:步骤C,采用流延设备对环保可塑性母粒材料进行流延成膜,流延成膜包括如下过程:步骤C1,将环保可塑性母粒材料熔融,经流延设备的真空泵挤出后通过流延设备的模头前端的缝隙流出,使得环保可塑性母粒材料形成熔体薄膜;步骤C2, 让熔体薄膜离开模头后经过预定距离到达流延设备的低温流延辊面而冷却定型,并采用流延设备的拉伸辊进行纵横拉伸,形成的双向膜为环保薄膜。The invention also provides a method for preparing an environmentally-friendly film, which is characterized in that the environmentally-friendly plastic masterbatch material obtained by any of the above methods is used to prepare an environmentally-friendly film, and the preparation method of the environmentally-friendly film comprises the following steps: Step C, using casting The device casts the film of the environmentally-friendly plastic masterbatch material, and the casting film comprises the following process: Step C1, melting the environmentally-friendly plastic masterbatch material, extruding through the vacuum pump of the casting device, and passing through the front end of the die of the casting device The gap flows out, so that the environmentally-friendly plastic masterbatch material forms a melt film; in step C2, the melt film is allowed to leave the die and reach a low-temperature casting roll surface of the casting device by a predetermined distance to be cooled and shaped, and stretched by a casting device. The roller is longitudinally and transversely stretched to form a bidirectional film which is an environmentally friendly film.
本发明提供的环保薄膜的制备方法,还可以具有这样的技术特征,其中,模头前端的缝隙数量为三条、五条或七条。The method for preparing an environmentally-friendly film provided by the present invention may further have such a technical feature, wherein the number of slits at the front end of the die is three, five or seven.
本发明提供的环保薄膜的制备方法,还可以具有这样的技术特征,其中,模头前端的缝隙宽度为2500mm、3000mm、3500mm或5000mm。The method for preparing an environmentally-friendly film provided by the present invention may further have such a technical feature, wherein the slit width at the front end of the die is 2500 mm, 3000 mm, 3500 mm or 5000 mm.
本发明还提供了一种环保胶带的制备方法,其特征在于,采用如上方法得到的环保薄膜制备环保胶带,该环保胶带的制备方法包括如下步骤:步骤D:胶粘涂布,将胶粘剂涂布在薄膜形成的基材的第一工作面形成胶粘层;步骤E:烘干,将步骤D中处理后的基材进入烘箱中进行烘干处理,形成的胶带为环保胶带。The invention also provides a preparation method of the environmental protection tape, which is characterized in that the environmental protection film obtained by the above method is used to prepare an environmental protection tape, and the preparation method of the environmental protection tape comprises the following steps: Step D: adhesive coating, coating the adhesive Forming an adhesive layer on the first working surface of the substrate formed by the film; Step E: drying, and the substrate processed in the step D is placed in an oven for drying, and the formed tape is an environmentally friendly tape.
本发明提供的环保薄膜的制备方法,还可以具有这样的技术特征,其中,胶粘剂为水性胶。The method for preparing an environmentally friendly film provided by the present invention may further have such a technical feature, wherein the adhesive is an aqueous glue.
发明作用与效果Invention effect and effect
本发明中,由于采用56%~85%重量的无机矿粉、3%~10%质量的聚乙烯、18%~30%质量的聚丙烯作为主要原料制备环保可塑性母粒材料,因此能够使进一步制得的环保薄膜、环保胶带等产品具有良好的降解性;同时,由于加入了聚丙烯,因此能够增加成型性能,使得制得的母粒材料能够通过多层流延法制成薄膜等其他制品。另外, 聚乙烯能够增加强度,因此使得本发明的方法制备得到的环保薄膜、环保胶带等产品具有更好的强度,在包装材料等领域具有更好的应用价值。In the present invention, since 56% to 85% by weight of inorganic ore fines, 3% to 10% by mass of polyethylene, and 18% to 30% by mass of polypropylene are used as main raw materials for preparing an environmentally-friendly plastic masterbatch material, it is possible to further The obtained environmentally-friendly film, environmentally friendly tape and the like have good degradability; at the same time, since the addition of polypropylene, the molding property can be increased, and the obtained masterbatch material can be formed into a film or the like by a multilayer casting method. In addition, the polyethylene can increase the strength, so that the environmentally-friendly film, environmental protection tape and the like prepared by the method of the invention have better strength and have better application value in the fields of packaging materials and the like.
附图说明DRAWINGS
图1为本发明的环保薄膜的结构示意图。Fig. 1 is a schematic view showing the structure of an environmentally friendly film of the present invention.
具体实施方式Detailed ways
本发明提供了环保可塑性母粒材料、环保薄膜以及环保胶带的制备方法,其中,环保薄膜采用环保可塑性母粒材料制备得到,环保胶带采用环保薄膜制备得到。The invention provides a preparation method of an environmentally-friendly plastic masterbatch material, an environmental protection film and an environmental protection tape, wherein the environmental protection film is prepared by using an environmentally-friendly plastic masterbatch material, and the environmental protection tape is prepared by using an environmentally friendly film.
环保可塑性母粒材料的制备方法,包括如下步骤:步骤A:称取并依次将56%~85%重量的无机矿粉、3%~10%质量的聚乙烯、18%~30%质量的聚丙烯以及3%~5%的助剂加入混合机中,混合20至25分钟得到原料混合物,混合机的转速为100~130r/min;步骤B:将混合机中的原料混合物在挤出机中以180℃至250℃温度条件进行熔融混炼,使得原料混合被融化并被挤出,然后通过刀口进行高速切粒,制成的颗粒状材料为环保可塑性母粒材料。The preparation method of the environmentally-friendly plasticity masterbatch material comprises the following steps: Step A: weigh and sequentially combine 56% to 85% by weight of inorganic ore fines, 3% to 10% by mass of polyethylene, and 18% to 30% by mass of poly Propylene and 3% to 5% of additives are added to the mixer, mixed for 20 to 25 minutes to obtain a raw material mixture, the speed of the mixer is 100-130r/min; Step B: the raw material mixture in the mixer is in the extruder The melt-kneading is carried out at a temperature of 180 ° C to 250 ° C, so that the raw material mixture is melted and extruded, and then subjected to high-speed pelletizing through a knife edge, and the obtained granular material is an environmentally-friendly plastic masterbatch material.
环保薄膜的制备方法包括如下步骤:步骤C,采用流延设备对环保可塑性母粒材料进行流延成膜,流延成膜包括如下过程:步骤C1,将环保可塑性母粒材料熔融,经流延设备的真空泵挤出后通过流延设备的模头前端的缝隙流出,使得环保可塑性母粒材料形成熔体薄膜; 步骤C2,让熔体薄膜离开模头后经过预定距离到达流延设备的低温流延辊面而冷却定型,并采用流延设备的拉伸辊进行纵横拉伸,形成的双向膜为环保薄膜。The preparation method of the environmental protection film comprises the following steps: Step C, casting the film of the environmentally-friendly plastic masterbatch material by using a casting device, and casting the film comprises the following process: Step C1, melting the environmentally-friendly plastic masterbatch material, and casting After the vacuum pump of the device is extruded, it flows out through the gap at the front end of the die of the casting device, so that the environmentally-friendly plastic masterbatch material forms a melt film; in step C2, the molten film leaves the die and reaches a predetermined temperature to reach the low-temperature flow of the casting device. The roller surface is cooled and set, and the stretching roller is used for longitudinal and transverse stretching, and the formed bidirectional film is an environmentally friendly film.
环保胶带的制备方法的制备方法包括如下步骤:步骤D:胶粘涂布,将胶粘剂涂布在薄膜形成的基材的第一工作面形成胶粘层;步骤E:烘干,将步骤D中处理后的基材进入烘箱中进行烘干处理,形成的胶带为环保胶带。The preparation method of the preparation method of the environmental protection tape comprises the following steps: Step D: adhesive coating, coating the adhesive on the first working surface of the substrate formed by the film to form an adhesive layer; Step E: drying, in step D The treated substrate enters the oven for drying, and the formed tape is an environmentally friendly tape.
上述各制备方法中,可以先采用步骤A~步骤B制备得到环保可塑性母粒材料并进行存储,在需要时再取出采用步骤C制备环保薄膜;类似地,也可以将制备得到的环保薄膜进行存储,在需要时再取出采用步骤D~步骤E制备环保胶带。另外,也可以在中间不设置存储过程,而是直接用步骤A~步骤C制得环保薄膜,或采用步骤A~步骤E制得环保胶带。In the above preparation methods, the environmentally-friendly plastic masterbatch material can be prepared by using Steps A to B, and then stored, and the environmentally-friendly film can be prepared by using Step C when necessary; similarly, the prepared environmentally friendly film can also be stored. When necessary, take out Steps D to E to prepare environmentally friendly tape. Alternatively, the storage process may not be provided in the middle, but the environmentally friendly film may be directly obtained by using steps A to C, or the environmentally friendly tape may be obtained by using steps A to E.
以下以完整的步骤A~步骤E制备环保胶带为例,结合实施例来说明本发明的具体实施方式。Hereinafter, the environmentally-friendly adhesive tape is prepared by taking the complete steps A to E as an example, and the specific embodiment of the present invention will be described with reference to the examples.
下述各实施例中:In the following examples:
粉体”均指无机矿粉;"Powder" refers to inorganic mineral powder;
“树脂”指聚乙烯和聚丙烯的混合物;"Resin" means a mixture of polyethylene and polypropylene;
步骤A的混合采用混合机完成,步骤B的熔融混炼采用连续密炼机完成;The mixing of step A is completed by a mixer, and the melt mixing of step B is completed by a continuous internal mixer;
步骤C的流延采用流延设备完成(相应地,其中的模头为流延设备的模头),熔体经过的短间隙为模头与流延设备的低温流延辊面 之间的距离,该距离可以根据冷却需求预先设定,同时,冷却定型后的拉伸也采用流延设备中的速度不等的拉伸辊进行;The casting of step C is carried out by using a casting device (correspondingly, the die is a die of the casting device), and the short gap passing through the melt is the distance between the die and the low temperature casting roll surface of the casting device. The distance can be preset according to the cooling demand, and the stretching after cooling and setting is also performed by using a stretching roller of a speed in the casting device;
步骤D中的基材直接采用步骤C制得的膜(即环保薄膜),在其他实施例中,也可以在环保薄膜的一面(即与涂布胶粘剂的第一工作面相对向的第二工作面)涂抹油剂以防粘连。The substrate in step D directly adopts the film prepared in step C (ie, the eco-friendly film), and in other embodiments, may also be on the side of the eco-friendly film (ie, the second work opposite to the first working surface on which the adhesive is applied). Apply oil to prevent adhesion.
实施例一Embodiment 1
本发明的第一个核心是公开一种由无机矿粉用流延法制造的薄膜环保胶带的制造方法,以提高胶带的环保性能且降低胶带的生产成本;本发明的第二个核心是公开一种由无机矿粉用流延法制造的薄膜环保胶带的制造方法。以下参照附图对实施例进行说明。此外,下面所示的实施例不对权利要求所记载的发明内容起任何限定作用。另外,下面实施例所表示的构成的全部内容不限于作为权利要求所记载的发明的解决方案所必需的。The first core of the present invention discloses a method for manufacturing a film eco-friendly tape manufactured by a casting method of inorganic mineral powder, in order to improve the environmental performance of the tape and reduce the production cost of the tape; the second core of the present invention is to disclose A method for producing a film eco-friendly tape produced by a casting method of inorganic ore powder. The embodiments are described below with reference to the accompanying drawings. Furthermore, the embodiments shown below do not limit the invention as set forth in the claims. Further, the entire contents of the configurations shown in the following embodiments are not necessarily limited to the solutions of the invention described in the claims.
步骤A:称取各原料:依次将56%—85%重量的粉体、25%—35%重量的树脂、以及3%—5%的助剂加入混合机中,混合20至25分钟,混合机转速为120-130r/min;Step A: Weigh each raw material: sequentially add 56%-85% by weight of powder, 25%-35% by weight of resin, and 3%-5% of auxiliary agent to the mixer, mix for 20 to 25 minutes, mix The machine speed is 120-130r/min;
步骤B:造粒:螺杆在高速转动时将喂料器中由步骤A得到的混合物料推向机头部位,在挤出机180℃至250℃温度下熔融混炼,粉状和粒状的物料被迅速融化,挤出后通过刀口进行高速切粒制成颗粒状材料;Step B: Granulation: When the screw rotates at a high speed, the mixture obtained from the step A in the feeder is pushed to the head portion, and melt-kneaded at a temperature of 180 ° C to 250 ° C in the extruder, powdery and granular materials. It is rapidly melted, and is extruded into a granular material by high-speed pelletizing through a knife edge;
步骤C:切粒完成后,在真空泵的作用下进行真空脱水,经螺杆 强压输送,进行流延,将原料熔融,再经双螺杆真空泵挤出后通过模头前端的缝隙流出,形成薄膜,离开模头后熔体经过一个短的间隙,到达低温的流延辊面而急剧冷却定型;纵横拉伸形成双向膜。Step C: After the dicing is completed, the vacuum dehydration is carried out under the action of a vacuum pump, and the casting is carried out by the strong pressure of the screw, and the raw material is melted, and then extruded through a twin-screw vacuum pump, and then flows out through the slit at the front end of the die to form a film, leaving After the die, the melt passes through a short gap to reach the low temperature casting roll surface and is rapidly cooled and shaped; the longitudinal and transverse stretching forms a bidirectional film.
步骤D:胶粘涂布,将胶粘剂涂布在基材的第一工作面形成胶粘层;Step D: adhesive coating, coating the adhesive on the first working surface of the substrate to form an adhesive layer;
步骤E:烘干,使步骤D中处理后的基材进入烘箱中进行烘干处理,形成胶带。Step E: drying, and the treated substrate in the step D is placed in an oven for drying to form a tape.
其中,所述无机矿粉包括选自经煅烧或未煅烧的碳酸钙、硫酸钙、硫酸铜、膨润土、白银石粉、白土、滑石粉、白垩粉、氧化锌、空心玻璃微珠、沙粒粉、废煤渣粉、废煤矸石粉、废建材石粉、收集PM2.5粉尘及其混合物。Wherein, the inorganic ore fine powder comprises calcium carbonate, calcium sulfate, copper sulfate, bentonite, silver stone powder, white clay, talc powder, chalk powder, zinc oxide, hollow glass microbeads, sand powder selected from calcined or uncalcined, Waste coal slag powder, waste coal gangue powder, waste building stone powder, PM2.5 dust and their mixtures.
其中,所述助剂中添加有表面改性剂PN—827、热稳定剂BASF225、润滑剂硬酯酸锌L一806、润滑剂PP蜡、表面改性剂硬酯酸1801中的任意几种。Wherein, the auxiliary agent is added with any one of a surface modifier PN-827, a heat stabilizer BASF225, a lubricant zinc stearate L-806, a lubricant PP wax, and a surface modifier stearic acid 1801. .
其中,所述胶粘层为水性胶层。Wherein, the adhesive layer is an aqueous glue layer.
其中,所述聚丙烯采用均聚聚丙烯。Wherein, the polypropylene is a homopolypropylene.
其中,粉体颗粒的粒径为800至1200母。Among them, the particle size of the powder particles is 800 to 1200 m.
其中,聚乙烯包括高密度聚乙烯、中密度聚乙烯、低密度聚乙烯及其混合物。Among them, polyethylene includes high density polyethylene, medium density polyethylene, low density polyethylene, and mixtures thereof.
此外,在本实施例中,所述无机矿粉薄膜可以为单层薄膜,也可以为双层薄膜,甚至是三层薄膜;所述的单层薄膜、双层薄膜和三层薄膜可参考授权公告号为CN1105636C的专利文献中,其关于单层 膜、双层膜和三层膜的具体描述和生产工艺,当然在此也不排除有四层膜、五层膜等薄膜;针对不同的使用场合,可对无机矿粉薄膜的厚度、密度和层数进行调整,以实现更好的使用效果。In addition, in this embodiment, the inorganic ore fine film may be a single layer film, or may be a double layer film or even a three layer film; the single layer film, the double layer film and the three layer film may be referred to authorization. In the patent document of CN1105636C, the specific description and production process of the single-layer film, the two-layer film and the three-layer film, of course, there are four films such as four-layer film and five-layer film; In occasion, the thickness, density and number of layers of the inorganic mineral powder film can be adjusted to achieve better use.
实施例二Embodiment 2
本发明还公开了一种由无机矿粉用流延法制造的薄膜环保家用清洁胶带的制造方法,包括以下所述步骤:The invention also discloses a method for manufacturing a film environmentally friendly household cleaning tape manufactured by a casting method of inorganic mineral powder, comprising the following steps:
步骤A:称取各原料:依次将71%重量的粉体、20%重量的聚丙烯、5%重量的聚乙烯、以及4%的助剂加入混合机中,混合20至25分钟,混合机转速为100-130r/min;Step A: Weigh each raw material: sequentially add 71% by weight of powder, 20% by weight of polypropylene, 5% by weight of polyethylene, and 4% of auxiliary agent to the mixer, and mix for 20 to 25 minutes, the mixer The speed is 100-130r/min;
步骤B:造粒:螺杆在高速转动时将喂料器中由步骤A得到的混合物料推向机头部位,在挤出机200℃至210℃温度下熔融混炼,粉状和粒状的物料被迅速融化,挤出后通过刀口进行高速切粒制成颗粒状材料;Step B: Granulation: When the screw rotates at a high speed, the mixture obtained from the step A in the feeder is pushed to the head portion, and is melt-kneaded at a temperature of 200 ° C to 210 ° C in the extruder, and the powdery and granular materials are melted and mixed. It is rapidly melted, and is extruded into a granular material by high-speed pelletizing through a knife edge;
步骤C:切粒完成后,在真空泵的作用下进行真空脱水,经螺杆强压输送,进行流延,将原料熔融,再经双螺杆真空泵挤出后通过模头前端的缝隙流出,形成薄膜,离开模头后熔体经过一个短的间隙,到达低温的流延辊面而急剧冷却定型;纵横拉伸形成双向膜。Step C: After the dicing is completed, the vacuum dehydration is carried out under the action of a vacuum pump, and the casting is carried out by the strong pressure of the screw, and the raw material is melted, and then extruded through a twin-screw vacuum pump, and then flows out through the slit at the front end of the die to form a film, leaving After the die, the melt passes through a short gap to reach the low temperature casting roll surface and is rapidly cooled and shaped; the longitudinal and transverse stretching forms a bidirectional film.
步骤D:胶粘涂布,将胶粘剂涂布在基材的第一工作面形成胶粘层;Step D: adhesive coating, coating the adhesive on the first working surface of the substrate to form an adhesive layer;
步骤E:烘干,使步骤D中处理后的基材进入烘箱中进行烘干处理,形成胶带。Step E: drying, and the treated substrate in the step D is placed in an oven for drying to form a tape.
其中,所述无机矿粉包括选自经煅烧或未煅烧的碳酸钙、硫酸钙、 硫酸铜、膨润土、白银石粉、白土、滑石粉、白垩粉、氧化锌、空心玻璃微珠、沙粒粉、废煤渣粉、废煤矸石粉、废建材石粉、收集PM2.5粉尘及其混合物。Wherein, the inorganic ore fine powder comprises calcium carbonate, calcium sulfate, copper sulfate, bentonite, silver stone powder, white clay, talc powder, chalk powder, zinc oxide, hollow glass microbeads, sand powder selected from calcined or uncalcined, Waste coal slag powder, waste coal gangue powder, waste building stone powder, PM2.5 dust and their mixtures.
其中,所述助剂中添加有热稳定剂BASF225、润滑剂硬酯酸锌L一806、表面改性剂硬酯酸1801。Wherein, the auxiliary agent is added with a heat stabilizer BASF225, a lubricant zinc stearate L-806, and a surface modifier stearic acid 1801.
其余同实施例一。The rest is the same as the first embodiment.
实施例三Embodiment 3
本发明还公开了一种由无机矿粉用流延法制造的薄膜环保封箱胶带的制造方法,包括以下所述步骤:The invention also discloses a method for manufacturing a film environmental protection sealing tape manufactured by the casting method of inorganic mineral powder, comprising the following steps:
步骤A:称取各原料:依次将60%重量的粉体、29%重量的聚丙烯、6%重量的聚乙烯、以及5%的助剂加入混合机中,混合20至25分钟,混合机转速为1115-130r/min;Step A: Weigh each raw material: 60% by weight of powder, 29% by weight of polypropylene, 6% by weight of polyethylene, and 5% of auxiliary agent are added to the mixer in sequence, and mixed for 20 to 25 minutes, the mixer The speed is 1115-130r/min;
步骤B:造粒:螺杆在高速转动时将喂料器中由步骤A得到的混合物料推向机头部位,在挤出机22℃至230℃温度下熔融混炼,粉状和粒状的物料被迅速融化,挤出后通过刀口进行高速切粒制成颗粒状材料;Step B: Granulation: When the screw rotates at a high speed, the mixture obtained from the step A in the feeder is pushed to the head portion, and melted and kneaded at a temperature of 22 ° C to 230 ° C in the extruder, powdery and granular materials. It is rapidly melted, and is extruded into a granular material by high-speed pelletizing through a knife edge;
步骤C:切粒完成后,在真空泵的作用下进行真空脱水,经螺杆强压输送,进行流延,将原料熔融,再经双螺杆真空泵挤出后通过模头前端的缝隙流出,形成薄膜,离开模头后熔体经过一个短的间隙,到达低温的流延辊面而急剧冷却定型;纵横拉伸形成双向膜。Step C: After the dicing is completed, the vacuum dehydration is carried out under the action of a vacuum pump, and the casting is carried out by the strong pressure of the screw, and the raw material is melted, and then extruded through a twin-screw vacuum pump, and then flows out through the slit at the front end of the die to form a film, leaving After the die, the melt passes through a short gap to reach the low temperature casting roll surface and is rapidly cooled and shaped; the longitudinal and transverse stretching forms a bidirectional film.
步骤D:胶粘涂布,将胶粘剂涂布在基材的第一工作面形成胶粘层;Step D: adhesive coating, coating the adhesive on the first working surface of the substrate to form an adhesive layer;
步骤E:烘干,使步骤D中处理后的基材进入烘箱中进行烘干处理,形成胶带。Step E: drying, and the treated substrate in the step D is placed in an oven for drying to form a tape.
其中,所述无机矿粉包括选自经煅烧或未煅烧的碳酸钙、硫酸钙、硫酸铜、膨润土、白银石粉、白土、滑石粉、白垩粉、氧化锌、空心玻璃微珠、沙粒粉、废煤渣粉、废煤矸石粉、废建材石粉、收集PM2.5粉尘及其混合物。Wherein, the inorganic ore fine powder comprises calcium carbonate, calcium sulfate, copper sulfate, bentonite, silver stone powder, white clay, talc powder, chalk powder, zinc oxide, hollow glass microbeads, sand powder selected from calcined or uncalcined, Waste coal slag powder, waste coal gangue powder, waste building stone powder, PM2.5 dust and their mixtures.
其中,所述助剂中添加有表面改性剂PN—827、热稳定剂BASF225、表面改性剂硬酯酸1801。Wherein, the auxiliary agent is added with a surface modifier PN-827, a heat stabilizer BASF225, and a surface modifier stearic acid 1801.
其余同实施例一。The rest is the same as the first embodiment.
实施例四Embodiment 4
本发明还公开了一种由无机矿粉用流延法制造的薄膜环保美纹胶带的制造方法,包括以下所述步骤:The invention also discloses a method for manufacturing a film environmental protection masking tape produced by the casting method of inorganic mineral powder, comprising the following steps:
步骤A:称取各原料:依次将63%重量的粉体、27%重量的聚丙烯、7%重量的聚乙烯、以及3%的助剂加入混合机中,混合20至25分钟,混合机转速为100-120r/min;Step A: Weigh each raw material: 63% by weight of powder, 27% by weight of polypropylene, 7% by weight of polyethylene, and 3% of auxiliary agent are added to the mixer in sequence, and mixed for 20 to 25 minutes, the mixer The speed is 100-120r/min;
步骤B:造粒:螺杆在高速转动时将喂料器中由步骤A得到的混合物料推向机头部位,在挤出机230℃至250℃温度下熔融混炼,粉状和粒状的物料被迅速融化,挤出后通过刀口进行高速切粒制成颗粒状材料;Step B: granulation: when the screw rotates at a high speed, the mixture obtained from the step A in the feeder is pushed to the head portion, and melt-kneaded at a temperature of 230 ° C to 250 ° C in the extruder, powdery and granular materials. It is rapidly melted, and is extruded into a granular material by high-speed pelletizing through a knife edge;
步骤C:切粒完成后,在真空泵的作用下进行真空脱水,经螺杆强压输送,进行流延,将原料熔融,再经双螺杆真空泵挤出后通过模头前端的缝隙流出,形成薄膜,离开模头后熔体经过一个短的间隙, 到达低温的流延辊面而急剧冷却定型;纵横拉伸形成双向膜。Step C: After the dicing is completed, the vacuum dehydration is carried out under the action of a vacuum pump, and the casting is carried out by the strong pressure of the screw, and the raw material is melted, and then extruded through a twin-screw vacuum pump, and then flows out through the slit at the front end of the die to form a film, leaving After the die, the melt passes through a short gap to reach the low temperature casting roll surface and is rapidly cooled and shaped; the longitudinal and transverse stretching forms a bidirectional film.
步骤D:胶粘涂布,将胶粘剂涂布在基材的第一工作面形成胶粘层;Step D: adhesive coating, coating the adhesive on the first working surface of the substrate to form an adhesive layer;
步骤E:烘干,使步骤D中处理后的基材进入烘箱中进行烘干处理,形成胶带。Step E: drying, and the treated substrate in the step D is placed in an oven for drying to form a tape.
其中,所述无机矿粉包括选自经煅烧或未煅烧的碳酸钙、硫酸钙、硫酸铜、膨润土、白银石粉、白土、滑石粉、白垩粉、氧化锌、空心玻璃微珠、沙粒粉、废煤渣粉、废煤矸石粉、废建材石粉、收集PM2.5粉尘及其混合物。Wherein, the inorganic ore fine powder comprises calcium carbonate, calcium sulfate, copper sulfate, bentonite, silver stone powder, white clay, talc powder, chalk powder, zinc oxide, hollow glass microbeads, sand powder selected from calcined or uncalcined, Waste coal slag powder, waste coal gangue powder, waste building stone powder, PM2.5 dust and their mixtures.
其中,所述助剂中添加有表面改性剂PN—827、热稳定剂BASF225、润滑剂硬酯酸锌L一806、润滑剂PP蜡。The auxiliary agent is added with a surface modifier PN-827, a heat stabilizer BASF225, a lubricant zinc stearate L-806, and a lubricant PP wax.
其余同实施例一。The rest is the same as the first embodiment.
对比实施例一Comparative Example 1
步骤A:称取各原料:依次将56%—85%重量的粉体、25%—35%重量的树脂、以及3%—5%的助剂加入混合机中,混合10至20分钟,混合机转速为120-150r/min;Step A: Weigh each raw material: sequentially add 56%-85% by weight of powder, 25%-35% by weight of resin, and 3%-5% of auxiliary agent to the mixer, mix for 10 to 20 minutes, mix Machine speed is 120-150r/min;
步骤B:造粒:将步骤A得到的混合物料随之送入螺杆挤压机,在170至190℃温度下熔融混炼,制成颗粒状材料;Step B: granulation: the mixture obtained in the step A is fed to a screw extruder, and melt-kneaded at a temperature of 170 to 190 ° C to prepare a granular material;
步骤C:将颗粒状材料投入由压出机及O字型模嘴成型机构的制压出机,控制压出机温度使颗粒状材料软化,经螺杆强压输送,熔融材料挤向吹膜模头,吹模模头制作薄膜,与此同时,吹膜模头旋转,薄膜在风力的作用下吹出。Step C: The granular material is put into the press machine of the extruder and the O-shaped nozzle forming mechanism, and the temperature of the extruder is controlled to soften the granular material, and the molten material is conveyed by the screw, and the molten material is extruded to the blown film die. The blow molding die produces a film, and at the same time, the blown film die rotates, and the film is blown under the action of the wind.
其余同实施例一。The rest is the same as the first embodiment.
总之就是,本对比实施例一与本技术方案的区别点在于:对比实施例一在同样的配方制成的薄膜的情况下,在制造胶带的过程中,采用吹膜法制成胶带。In summary, the difference between the first embodiment and the present technical solution is that in the case of the film of the same formulation in the case of the film of the same formulation, the tape is formed by a blown film method in the process of manufacturing the tape.
对比实施例二Comparative Example 2
步骤A:称取各原料:依次将56%—85%重量的无机矿粉、25%—35%重量的聚乙烯、以及3%—5%的助剂加入混合机中,混合20至25分钟,混合机转速为100-130r/min;Step A: Weigh each raw material: sequentially add 56%-85% by weight of inorganic ore fines, 25%-35% by weight of polyethylene, and 3%-5% of additives to the mixer for 20 to 25 minutes. , the speed of the mixer is 100-130r/min;
步骤B:造粒:螺杆在高速转动时将喂料器中由步骤A得到的混合物料推向机头部位,在挤出机180℃至250℃温度下熔融混炼,物料被迅速融化,挤出后通过刀口进行高速切粒,制成颗粒状材料;Step B: granulation: when the screw rotates at a high speed, the mixture obtained from the step A in the feeder is pushed to the head portion, melt-kneaded at a temperature of 180 ° C to 250 ° C in the extruder, and the material is rapidly melted and squeezed. After being discharged, high-speed pelletizing is performed through a knife edge to form a granular material;
步骤C:切粒完成后,在真空泵的作用下进行真空脱水,经螺杆强压输送,进行流延,将原料熔融,再经双螺杆真空泵挤出后通过模头前端的缝隙流出,形成薄膜,离开模头后熔体经过一个短的间隙,到达低温的流延辊面而急剧冷却定型,纵横拉伸形成双向膜。Step C: After the dicing is completed, the vacuum dehydration is carried out under the action of a vacuum pump, and the casting is carried out by the strong pressure of the screw, and the raw material is melted, and then extruded through a twin-screw vacuum pump, and then flows out through the slit at the front end of the die to form a film, leaving After the die, the melt passes through a short gap to reach the low-temperature casting roll surface and is rapidly cooled and shaped, and the longitudinal and transverse stretching forms a bidirectional film.
其余同实施例一The rest is the same as the first embodiment
总之就是,本对比实施例二与本技术方案的区别点在于:对比实施例二配方中不添加聚丙烯。In summary, the difference between the second embodiment and the technical solution is that no polypropylene is added to the formulation of the second embodiment.
对比实施例三Comparative Example 3
步骤A:称取各原料:依次将56%—85%重量的粉体、25%—35%重量的树脂、以及3%—5%的助剂加入混合机中,混合20至25分钟,混合机转速为100-130r/min;Step A: Weigh each raw material: sequentially add 56%-85% by weight of powder, 25%-35% by weight of resin, and 3%-5% of auxiliary agent to the mixer, mix for 20 to 25 minutes, mix Machine speed is 100-130r/min;
步骤B:造粒:螺杆在高速转动时将喂料器中由步骤A得到的混合物料推向机头部位,在挤出机180℃至250℃温度下熔融混炼,粉状和粒状的物料被迅速融化,挤出后通过刀口进行高速切粒制成颗粒状材料;Step B: Granulation: When the screw rotates at a high speed, the mixture obtained from the step A in the feeder is pushed to the head portion, and melt-kneaded at a temperature of 180 ° C to 250 ° C in the extruder, powdery and granular materials. It is rapidly melted, and is extruded into a granular material by high-speed pelletizing through a knife edge;
步骤C:切粒完成后,在真空泵的作用下进行真空脱水,经螺杆强压输送,进行流延,将原料熔融,再经双螺杆真空泵挤出后通过模头前端的缝隙流出,形成薄膜,离开模头后熔体经过一个短的间隙,到达低温的流延辊面而急剧冷却定型;纵横拉伸形成双向膜。Step C: After the dicing is completed, the vacuum dehydration is carried out under the action of a vacuum pump, and the casting is carried out by the strong pressure of the screw, and the raw material is melted, and then extruded through a twin-screw vacuum pump, and then flows out through the slit at the front end of the die to form a film, leaving After the die, the melt passes through a short gap to reach the low temperature casting roll surface and is rapidly cooled and shaped; the longitudinal and transverse stretching forms a bidirectional film.
步骤D:胶粘涂布,将胶粘剂涂布在基材的第一工作面形成胶粘层;Step D: adhesive coating, coating the adhesive on the first working surface of the substrate to form an adhesive layer;
步骤E:烘干,使步骤D中处理后的基材进入烘箱中进行烘干处理,形成胶带。Step E: drying, and the treated substrate in the step D is placed in an oven for drying to form a tape.
其中,所述胶粘层为压敏胶乳液。Wherein, the adhesive layer is a pressure sensitive adhesive emulsion.
其余同实施例一。The rest is the same as the first embodiment.
总之就是,本对比实施例三与本技术方案的区别点在于:对比实施例三在同样的配方制成的薄膜的情况下,采用流延法制成胶带后,涂覆机为压敏胶涂覆的设备,对所述的压敏胶进行涂覆,形成胶粘层。In summary, the difference between the third embodiment and the technical solution is that: in the case of the film of the same formulation, in the case of the film prepared by the casting method, the coating machine is coated with a pressure sensitive adhesive. The device applies the pressure sensitive adhesive to form an adhesive layer.
实施例作用与效果Example actions and effects
发明人做过多次对比试验,将各个实施例和对比实施例所得的薄膜(即,未涂布胶粘剂的环保薄膜)进行性能测试,其性能参数如下表1所示(对比实施例三的性能薄膜测试结果省略)。The inventors have conducted a number of comparative tests, and tested the performance of the films obtained in the respective examples and comparative examples (i.e., the environmentally friendly film without coating the adhesive), and the performance parameters thereof are shown in Table 1 below (the performance of Comparative Example 3) The film test results are omitted).
表1本发明的性能参数Table 1 performance parameters of the present invention
Figure PCTCN2018100786-appb-000001
Figure PCTCN2018100786-appb-000001
注:熔指:是指塑料在一定温度和负荷下,熔体每10分钟通过标准口模毛细管的重量或熔融体积。Note: Melt: refers to the weight or melt volume of a plastic through a standard die capillary every 10 minutes at a certain temperature and load.
以上数据表明,本发明的薄膜熔指达到15度-20度,而传统的吹膜法最终成膜需熔指达到30度-45度,所以成膜后不耐温、拉力强度差,而流延法pp熔指15度,所以成膜后,耐温高,拉力强度耐拉力强度达25—28N,其强度明显增强;同时,传统的吹膜法脱粉率达8%,而流延法的脱粉率≤3,使得胶水的胶粘度增强,更需要说明的是能达到耐温120度左右,分散度好,表面平整,厚簿度一致的效果,其实用性非常广泛且降解能力也非常强,环保性强。The above data shows that the film melting index of the invention reaches 15 degrees -20 degrees, and the conventional film blowing method needs to melt the film to reach 30 degrees to 45 degrees, so the film is not resistant to temperature and the tensile strength is poor, and the flow is The extension method pp melts 15 degrees, so after the film formation, the temperature resistance is high, the tensile strength tensile strength reaches 25-28N, and its strength is obviously enhanced; meanwhile, the conventional blown film method has a powder removal rate of 8%, and the casting method The powder removal rate is ≤3, which makes the glue viscosity of the glue stronger. It needs to be explained that it can reach the temperature resistance of about 120 degrees, the dispersion is good, the surface is flat, and the thickness of the book is consistent. The practicality is very broad and the degradation ability is It is also very strong and environmentally friendly.
根据对比实施例三发明人又做过多次对比试验,对比参照为以无机矿粉薄膜制成胶带的工艺为吹膜法与流延法为对比,同时以水性胶 与压敏胶乳液为胶粘层形成胶带进行参数对别,参数为生产加工中的烘干温度t与胶层厚度d。According to the comparative example 3, the inventors have conducted a plurality of comparative tests, and the comparative reference is that the process of forming the tape from the inorganic ore powder film is a comparison between the blown film method and the casting method, and the water-based glue and the pressure-sensitive adhesive emulsion are used as the glue. The adhesive layer is formed into a tape for parameter comparison, and the parameters are the drying temperature t and the thickness d of the rubber layer in the production process.
表2对比参数表Table 2 comparison parameter table
Figure PCTCN2018100786-appb-000002
Figure PCTCN2018100786-appb-000002
值得一提的是,发明人发现,以上所述的数据表明,无机矿粉薄膜用流延法制造的薄膜环保胶带与水性胶的组合产生了意料不到的技术效果,其烘干温度与胶层厚度,在保证胶带质量不受影响的前提下,其实现了较低的烘干温度和胶层厚度,在此发明人认为可能是与无机矿粉薄膜其本身的特性有关系,其表面的微细孔能够更好的与胶层进行黏合,且其内含有的天然矿粉成分多其透气性较好,有助于烘干过程的进行;且水性胶层其本身具有的烘干温度低和胶性好的特性与所述无机矿粉薄膜起到了相互促进的作用并达到了较好的使用效果。It is worth mentioning that the inventors have found that the above data indicates that the combination of the film environmentally friendly tape and the water-based adhesive produced by the casting method of the inorganic ore fine film produces unexpected technical effects, and the drying temperature and the glue. The layer thickness, under the premise of ensuring that the quality of the tape is not affected, achieves a lower drying temperature and a thickness of the rubber layer, which the inventors believe may be related to the properties of the inorganic mineral powder film, and the surface thereof The fine pores can be better bonded to the adhesive layer, and the natural mineral powder contained therein has better gas permeability and contributes to the drying process; and the water-based adhesive layer itself has a low drying temperature and The good gel property and the inorganic mineral powder film play a mutually reinforcing role and achieve a good use effect.
图1是本发明的环保薄膜的结构示意图。Fig. 1 is a schematic view showing the structure of an environmentally friendly film of the present invention.
发明人还针对实施例制备得到的环保薄膜进行了结构分析。如图1所示,利用本发明的方法制备得到的环保薄膜呈现嵌入式的结构,即,无机矿粉以嵌入的形式形成在薄膜层内,使得无机矿粉结合牢固,不易脱粉,同时也让薄膜外表呈现出光滑的状态。The inventors also conducted structural analysis on the environmentally friendly film prepared in the examples. As shown in FIG. 1 , the environmentally-friendly film prepared by the method of the invention exhibits an embedded structure, that is, the inorganic ore powder is formed in the film layer in an embedded form, so that the inorganic mineral powder is firmly combined and is not easy to remove powder, and also Let the appearance of the film appear smooth.
进一步,发明人还针对不同实施例和比较例制备的环保薄膜进行了降解性考察,其主要过程为将试样(即未涂抹胶粘剂的薄膜)放置在与自然光中紫外线强度相同的紫外线下一段时间,以考察其光降解性。其中,以试样降解为不具有完整片状(即形成细小碎片或粉末的形态)所需的时间为降解时间。Further, the inventors also investigated the degradability of the environmentally-friendly films prepared by the different examples and comparative examples, the main process of which is to place the sample (ie, the film without the adhesive) under ultraviolet light having the same ultraviolet intensity as natural light for a period of time. To investigate its photodegradability. Among them, the time required for the sample to degrade into a form which does not have a complete sheet shape (that is, a form in which fine fragments or powders are formed) is the degradation time.
表3本发明的环保薄膜的降解性能Table 3 Degradation performance of the environmentally friendly film of the present invention
Figure PCTCN2018100786-appb-000003
Figure PCTCN2018100786-appb-000003
与其他实施例相比,实施例二添加的无机矿粉量较多,其降解时间较短,说明无机矿粉具有增强降解性能的作用。Compared with other examples, the amount of inorganic mineral powder added in the second embodiment is relatively large, and the degradation time is short, indicating that the inorganic ore powder has the effect of enhancing the degradation performance.
与其他实施例相比,实施例四的聚乙烯加量更多,其耐拉强度也高于其他实施例,可以看出,聚乙烯具有增加薄膜强度的作用。Compared with the other examples, the polyethylene of Example 4 was more added, and the tensile strength was higher than that of the other examples. It can be seen that polyethylene has an effect of increasing the strength of the film.
与各实施例相比,对比实施例二未添加聚丙烯,其脱粉率偏高。同时,发明人还发现,与各实施例相比,对比实施例二的薄膜表面较为粗糙,透光观察时内部还具有粗糙不匀结构,说明聚丙烯具有增强成型性能、减少脱粉的作用。Compared with the respective examples, Comparative Example 2 did not add polypropylene, and the powder removal rate was high. At the same time, the inventors have also found that the surface of the film of Comparative Example 2 is rougher than that of the respective examples, and has a rough and uneven structure inside when viewed by light, indicating that the polypropylene has an effect of enhancing molding properties and reducing powder removal.
与各实施例相比,对比实施例一采用吹膜法成膜,其脱粉率较高,说明采用流延法及流延设备进行薄膜制备能够更好地抑制脱粉现象,提高薄膜的成型效果。Compared with the respective examples, the first embodiment uses the blown film method to form a film, and the powder removal rate is high, indicating that the film preparation by the casting method and the casting device can better suppress the powder removal phenomenon and improve the film formation. effect.
以上详细描述了本发明的较佳具体实施例。应当理解,本领域的 普通技术无需创造性劳动就可以根据本发明的构思做出诸多修改和变化。因此,凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The above has described in detail the preferred embodiments of the invention. It will be appreciated that many modifications and variations can be made in accordance with the teachings of the present invention without departing from the scope of the invention. Therefore, any technical solution that can be obtained by a person skilled in the art based on the prior art based on the prior art by logic analysis, reasoning or limited experimentation should be within the scope of protection determined by the claims.
例如,上述各实施例中,可塑性环保母粒材料用于制备得到了环保薄膜,环保薄膜用于制备得到了环保胶带。但在本发明中,可塑性环保母粒材料还可以用于制备其他制品(包括代替现有塑料制备具有降解需求的制品),环保薄膜也可以用于制备其他薄型制品(包括代替现有塑料包材制备包装材料)。For example, in each of the above embodiments, the plastic environmentally friendly masterbatch material is used to prepare an environmentally friendly film, and the environmentally friendly film is used for preparing an environmentally friendly tape. However, in the present invention, the plastic environmentally friendly masterbatch material can also be used for preparing other products (including replacing existing plastics to prepare products having degradation requirements), and the environmentally friendly film can also be used for preparing other thin products (including replacing existing plastic packaging materials). Preparation of packaging materials).

Claims (11)

  1. 一种环保可塑性母粒材料的制备方法,其特征在于,包括如下步骤:A method for preparing an environmentally-friendly plastic masterbatch material, comprising the steps of:
    步骤A:称取并依次将56%~85%重量的无机矿粉、3%~10%质量的聚乙烯、18%~30%质量的聚丙烯以及3%~5%的助剂加入混合机中,混合20至25分钟得到原料混合物,所述混合机的转速为100~130r/min;Step A: weigh and sequentially add 56% to 85% by weight of inorganic ore fines, 3% to 10% by mass of polyethylene, 18% to 30% by mass of polypropylene, and 3% to 5% of additives to the mixer. Medium, mixing for 20 to 25 minutes to obtain a raw material mixture, the speed of the mixer is 100 ~ 130r / min;
    步骤B:将所述混合机中的所述原料混合物在挤出机中以180℃至250℃温度条件进行熔融混炼,使得所述原料混合被融化并被挤出,然后通过刀口进行高速切粒,制成的颗粒状材料为所述环保可塑性母粒材料。Step B: The raw material mixture in the mixer is melt-kneaded in an extruder at a temperature of 180 ° C to 250 ° C, so that the raw material mixture is melted and extruded, and then cut through a knife edge at a high speed. The granules are made of the environmentally-friendly plastic masterbatch material.
  2. 根据权利要求1所述的环保可塑性母粒材料的制备方法,其特征在于:The method for preparing an environmentally-friendly plastic masterbatch material according to claim 1, wherein:
    其中,所述助剂为表面改性剂PN-827、热稳定剂BASF225、润滑剂硬酯酸锌L-806、润滑剂PP蜡、表面改性剂硬酯酸1801中的一种或多种的混合物。Wherein, the auxiliary agent is one or more of a surface modifier PN-827, a heat stabilizer BASF225, a lubricant zinc stearate L-806, a lubricant PP wax, and a surface modifier stearic acid 1801. mixture.
  3. 根据权利要求1所述的环保可塑性母粒材料的制备方法,其特征在于:The method for preparing an environmentally-friendly plastic masterbatch material according to claim 1, wherein:
    其中,所述无机矿粉为煅烧或未煅烧的碳酸钙、硫酸钙、硫酸铜、膨润土、白银石粉、白土、滑石粉、白垩粉、氧化锌、空心玻璃微珠、沙粒粉、废煤渣粉、废煤矸石粉、废建材石粉、收集PM2.5粉尘的 一种或多种的混合物。Wherein, the inorganic ore powder is calcined or uncalcined calcium carbonate, calcium sulfate, copper sulfate, bentonite, silver stone powder, clay, talcum powder, chalk powder, zinc oxide, hollow glass microbeads, sand powder, waste coal slag powder , waste coal gangue powder, waste building stone powder, collecting one or more mixtures of PM2.5 dust.
  4. 根据权利要求3所述的环保可塑性母粒材料的制备方法,其特征在于:The method for preparing an environmentally-friendly plastic masterbatch material according to claim 3, wherein:
    其中,所述无机矿粉的平均粒径为800目~1200目。The inorganic ore fine powder has an average particle diameter of 800 mesh to 1200 mesh.
  5. 根据权利要求1所述的环保可塑性母粒材料的制备方法,其特征在于:The method for preparing an environmentally-friendly plastic masterbatch material according to claim 1, wherein:
    其中,所述聚乙烯为高密度聚乙烯、中密度聚乙烯、低密度聚乙烯中的一种或多种的混合物。Wherein the polyethylene is a mixture of one or more of high density polyethylene, medium density polyethylene, low density polyethylene.
  6. 根据权利要求1所述的环保可塑性母粒材料的制备方法,其特征在于:The method for preparing an environmentally-friendly plastic masterbatch material according to claim 1, wherein:
    其中,所述聚丙烯为均聚聚丙烯。Wherein the polypropylene is a homopolypropylene.
  7. 一种环保薄膜的制备方法,其特征在于,采用如权利要求1~6中任一项所述的方法得到的环保可塑性母粒材料制备所述环保薄膜,该环保薄膜的制备方法包括如下步骤:The invention relates to a method for preparing an environmentally-friendly film, which is characterized in that the environmentally-friendly film is prepared by using the environmentally-friendly plastic masterbatch material obtained by the method according to any one of claims 1 to 6. The preparation method of the environmentally-friendly film comprises the following steps:
    步骤C,采用流延设备对所述环保可塑性母粒材料进行流延成膜,所述流延成膜包括如下过程:Step C: casting the environmentally-friendly plastic masterbatch material into a film by using a casting device, and the casting film forming comprises the following processes:
    步骤C1,将所述环保可塑性母粒材料熔融,经所述流延设备的真空泵挤出后通过所述流延设备的模头前端的缝隙流出,使得所述环 保可塑性母粒材料形成熔体薄膜;Step C1, the environmentally-friendly plastic masterbatch material is melted, extruded through a vacuum pump of the casting device, and then flows out through a gap at the front end of the die of the casting device, so that the environmentally-friendly plastic masterbatch material forms a melt film. ;
    步骤C2,让所述熔体薄膜离开所述模头后经过预定距离到达所述流延设备的低温流延辊面而冷却定型,并采用所述流延设备的拉伸辊进行纵横拉伸,形成的双向膜为所述环保薄膜。Step C2, after the melt film leaves the die, reaches a low temperature casting roll surface of the casting device by a predetermined distance, and is cooled and shaped, and is stretched longitudinally and horizontally by using a stretching roll of the casting device. The bidirectional film formed is the environmentally friendly film.
  8. 根据权利要求6所述的环保薄膜的制备方法,其特征在于:The method for preparing an environmentally friendly film according to claim 6, wherein:
    其中,所述模头前端的所述缝隙数量为三条、五条或七条。Wherein, the number of the slits at the front end of the die is three, five or seven.
  9. 根据权利要求6所述的环保薄膜的制备方法,其特征在于:The method for preparing an environmentally friendly film according to claim 6, wherein:
    其中,所述模头前端的所述缝隙宽度为2500mm、3000mm、3500mm或5000mm。Wherein, the slit width of the front end of the die is 2500 mm, 3000 mm, 3500 mm or 5000 mm.
  10. 一种环保胶带的制备方法,其特征在于,采用如权利要求7所述的方法得到的环保薄膜制备所述环保胶带,该环保胶带的制备方法包括如下步骤:The invention relates to a method for preparing an environmentally-friendly adhesive tape, which is characterized in that the environmental protection adhesive tape obtained by the method of claim 7 is used for preparing the environmental protection adhesive tape, and the preparation method of the environmental protection adhesive tape comprises the following steps:
    步骤D:胶粘涂布,将胶粘剂涂布在所述薄膜形成的基材的第一工作面形成胶粘层;Step D: adhesive coating, coating an adhesive on the first working surface of the substrate formed by the film to form an adhesive layer;
    步骤E:烘干,将步骤D中处理后的所述基材进入烘箱中进行烘干处理,形成的胶带为所述环保胶带。Step E: drying, the substrate processed in step D is placed in an oven for drying, and the formed tape is the environmental protection tape.
  11. 根据权利要求9所述的环保薄膜的制备方法,其特征在于:The method for preparing an environmentally friendly film according to claim 9, wherein:
    其中,所述胶粘剂为水性胶。Wherein, the adhesive is an aqueous glue.
PCT/CN2018/100786 2017-09-05 2018-08-16 Preparation methods for environment-friendly plastic masterbatch material, environment-friendly film and environment-friendly tape WO2019047700A1 (en)

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CN115873342A (en) * 2022-11-02 2023-03-31 得力集团有限公司 Opening agent master batch for film field and preparation method

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