WO2019045150A1 - Method for selectively producing btx aromatics from phenols, which are generated through lignin pyrolysis, by mild condition hydrodeoxygenation reaction using fereo_x/zro_2 catalyst - Google Patents

Method for selectively producing btx aromatics from phenols, which are generated through lignin pyrolysis, by mild condition hydrodeoxygenation reaction using fereo_x/zro_2 catalyst Download PDF

Info

Publication number
WO2019045150A1
WO2019045150A1 PCT/KR2017/009564 KR2017009564W WO2019045150A1 WO 2019045150 A1 WO2019045150 A1 WO 2019045150A1 KR 2017009564 W KR2017009564 W KR 2017009564W WO 2019045150 A1 WO2019045150 A1 WO 2019045150A1
Authority
WO
WIPO (PCT)
Prior art keywords
catalyst
zro
lignin
reaction
fereo
Prior art date
Application number
PCT/KR2017/009564
Other languages
French (fr)
Korean (ko)
Inventor
박영권
서로스 리자이푸야
Original Assignee
서울시립대학교 산학협력단
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 서울시립대학교 산학협력단 filed Critical 서울시립대학교 산학협력단
Publication of WO2019045150A1 publication Critical patent/WO2019045150A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/066Zirconium or hafnium; Oxides or hydroxides thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0018Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/20Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C15/00Cyclic hydrocarbons containing only six-membered aromatic rings as cyclic parts
    • C07C15/02Monocyclic hydrocarbons
    • C07C15/04Benzene
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C15/00Cyclic hydrocarbons containing only six-membered aromatic rings as cyclic parts
    • C07C15/02Monocyclic hydrocarbons
    • C07C15/06Toluene
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C15/00Cyclic hydrocarbons containing only six-membered aromatic rings as cyclic parts
    • C07C15/02Monocyclic hydrocarbons
    • C07C15/067C8H10 hydrocarbons
    • C07C15/08Xylenes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

Definitions

  • the present invention relates to a process for selectively producing a BTX aromatic from phenol using hydrodeoxygenation (hereinafter referred to as 'HDO') reaction. More specifically, phenol generated as a pyrolysis product of lignin is reacted with FeReO x / ZrO 2 catalyst To a BTX aroma using an HDO reaction.
  • the HDO reaction of the present invention proceeds under mild conditions at lower temperatures and pressures than conventional conditions.
  • renewable biomass is attracting attention as an energy source to replace fossil fuels in order to deal with environment-related international treaties that become more stringent.
  • biomass is becoming more important as it is the only carbon source of renewable energy as well as an energy source.
  • thermochemical conversion process of biomass is a method to obtain liquid fuel and carbon source.
  • Bio-oil obtained through pyrolysis is very likely to be used as carbon neutral, eco-friendly, renewable alternative fuel and chemical raw material.
  • Biomass is the most abundant in woody crops and crops, among which lignin is extracted and separated by pretreatment of woody biomass. However, the large amount of lignin that is generated during the pre-treatment process is classified as waste and processed by simple incineration. In particular, there is no clear reuse method for lignin, which occurs in large quantities in the paper industry.
  • Bio-oils contain aldehydes, ketones, furans, phenols, and the like, which have various functional groups including oxygen. Also, due to various mixtures and uneven composition, it is difficult to use as a raw material for the petroleum industry.
  • BTX is the backbone of the petrochemical industry, producing and consuming enormous amounts worldwide. BTX is used as an additive to increase the octane number of gasoline, or as a raw material for various chemical products. Currently, most of the BTX is produced through the decomposition or conversion process using crude naphtha as a catalyst. Given the ever-increasing demand for BTX, environmental concerns as well as the depletion of fossil fuels such as oil, it is necessary to develop alternatives to sustainable and reusable production of BTX.
  • Catalysts are the most important catalysts for the conversion of lignin into BTX through the rapid pyrolysis of phenol after conversion. Since the binding force between the aromatic carbon and oxygen of the phenol molecule is very strong, the reaction energy for deoxygenation is very high as 468 kJ / mol, so that the conversion reaction is not easy.
  • the HDO reaction which is proposed as a solution, is a reaction with a catalyst with hydrogen and a bifunctionality, in which the compounds of the phenols are assumed to be converted to cyclohexadieneon via a tautomerization reaction.
  • the intermediate product is hydrogenated and dehydrated by the two routes shown in FIG. 1, and in the HDO reaction for the BTX conversion of phenol, development and securing of a dual-functional catalyst having both a metal and an acid capable of both hydrogenation and dehydration More important than anything else.
  • transition metal catalysts using zeolite as a support were mainly used in the HDO reaction.
  • the transition metal was used as a region for hydrogenation, and the zeolite served as an acid for dehydration.
  • lignin pyrolysis phenol usually adsorbs very strongly to zeolite-based catalysts, which dramatically reduces the efficiency of hydrocracking of zeolite catalysts carried out at normal pressure.
  • the endothermic reaction upon adsorption the inactivation of zeolite at low temperatures becomes more problematic.
  • the HDO reaction has been carried out at a high temperature and a high pressure, all of which consume a large amount of energy.
  • Patent Document 1 relates to a method for producing a high-carbon bio-oil having a low oxygen content from a pulverulent chopstick containing a high content of lignin or from a garlic garlic using an acidic solid catalyst having nano pores.
  • the high-carbon bio-oil is benzene, toluene, ethylbenzene, xylene or a mixed oil thereof.
  • silica-silicate, titano-silicate or aluminosilicate catalyst is used.
  • Patent Document 2 relates to a method for producing bio-oil from lignin through two-step catalytic cracking.
  • a natural zeolite (NZ) low acid base catalyst is used in the first stage reaction and HZSM-5 is used in the second stage conversion reaction in order to solve the deactivation of the catalyst in the second reduction or conversion reaction. Respectively. This reduced the inactivation of HZSM-5 used in the 2-step reaction and increased the yield of BTEX (benzene, toluene, ethylbenzene, xylene).
  • NZ natural zeolite
  • Non-Patent Document 1 is a review paper on a process of cracking a bio-oil / gas generated from biomass pyrolysis using a catalyst, and refers to a technology related to selectivity in which the bio-oil is converted into an aromatic or olefin.
  • Non-Patent Document 2 describes a method for catalytic pyrolysis of kraft lignin using HZSM-5. In the absence of HZSM-5 catalyst, phenol and guaiacol were mainly formed, and in the presence of catalyst, their formation ratio changed.
  • Patent Document 1 Korean Patent Laid-Open Publication No. 2016-0104207 (2016.09.05)
  • Patent Document 2 Korean Patent Publication No. 1725178 (Apr.
  • Non-Patent Document 1 Pouya Sirous Rezaei et al., &Quot; Production of green aromatics and olefins by catalytic cracking of oxygenate compounds derived from biomass pyrolysis: A review ", Applied Catalysis A: General, Vol. 469, 490-511, year.
  • Non-Patent Document 2 Xiangyu LI et al. "Catalytic fast pyrolysis of Kraft lignin with HZSM-5 zeolite for producing aromatic hydrocarbons", Front. Environ. Sci. Eng., Vol. 6, No. 3, pp. 295-303, 2012.
  • Non-Patent Document 3 G. Zhou, P.A. Jensen, D.M. Le, N.O. Knudsen, A.D. Jensen, Green Chem. 18 (2016) 1965-1975.
  • Non-Patent Document 4 P.S. Rezaei, H. Shafaghat, W.M.A.W. Daud, Green Chem. 18 (2016) 1684-1693.
  • the present invention has been made to solve the above problems and it is an object of the present invention to improve the efficiency of the HDO reaction by using an acidic support other than zeolite. Also, a catalyst capable of maintaining the activity of the catalyst at a low temperature is constructed. Accordingly, the present invention provides a novel catalyst capable of performing a conversion reaction with a high yield of BTX and a low temperature and a low pressure, and a process using the catalyst.
  • the catalyst according to the present invention will be an economical and efficient way to produce BTX from lignin in the future.
  • a first aspect of the present invention provides a catalyst to which a compound containing Fe, Re, and oxygen is added to a Zr oxide support.
  • the Zr oxide is ZrO 2
  • the compound containing Fe, Re, and oxygen is FeReO x .
  • the Fe, Re, and oxygen-containing compounds are impregnated into the Zr oxide support by a wet impregnation method. Specifically, an aqueous solution containing Fe (NO 3 ) 3 .9H 2 O and NH 4 ReO 4 is introduced into the Zr oxide support .
  • a second aspect of the present invention provides a method of using the catalyst for hydrocracking oxygenation.
  • the hydrocracking reaction is a conversion of phenol into benzene, toluene and xylene.
  • a phenol product pyrolyzed with lignin is hydrolyzed.
  • a third aspect of the present invention provides a method for producing an aromatic compound from lignin using the catalyst.
  • the production process is carried out at atmospheric pressure, at 500 ° C or lower, preferably at 350 ° C, and the main aromatic products are benzene, toluene and xylene.
  • a fourth aspect of the present invention provides a method for preparing a Zr oxide support comprising: preparing a Zr oxide support through supercritical synthesis; Impregnating the Zr oxide support with an aqueous solution comprising Fe (NO 3 ) 3 .9H 2 O and NH 4 ReO 4 ; Drying the impregnated support; And a calcination reaction is carried out on the dried support, wherein a catalyst containing Fe, Re, and oxygen is added to a Zr oxide support. The drying is carried out in two stages at 150 ° C or lower, and the calcination reaction proceeds at 500 ° C or higher.
  • FIG. 2 shows the measurement results of the X-ray diffraction apparatus of the catalysts according to the present invention.
  • FIGS. 3, 4 and 5 are pore size distributions according to nitrogen adsorption-desorption isotherm curves of catalysts according to the present invention
  • FIGS. 3, 4 and 5 are pore size distributions of HBeta, Si-MCM-41 and ZrO 2 , respectively.
  • FIG. 7 shows TEM results of the catalyst according to the present invention.
  • (a), (b), (c), and (d) relate to Fe / MCM-41, FeReO x / MCM-41, Fe / ZrO 2 and FeReO x / ZrO 2 , respectively.
  • FIG. 9 is a graph showing the BTX yields depending on the temperatures of Fe / HBeta, Fe / ZrO 2 , and FeReO x / ZrO 2 catalysts.
  • FIG. 10 is a graph showing the yields when BTX is produced by pyrolysis of lignin according to Fe / HBeta, Fe / ZrO 2 , FeReO x / MCM-41 and FeReO x / ZrO 2 catalysts.
  • the present invention was investigated on Fe / HBeta, Fe / MCM-41, Fe / ZrO 2 , FeReO x / MCM-41 and FeReO x / ZrO 2 which are various candidate catalyst groups for HDO reaction.
  • the catalysts investigated in the present invention are Fe / HBeta, Fe / MCM-41, Fe / ZrO 2 , FeReO x / MCM-41 and FeReO x / ZrO 2 .
  • HBeta is zeolite beta (Zeolyst, CP814C, SiO 2 / Al 2 O 3 molar ratio: 38) was obtained by the ammonium form of a 12 hour calcination at 550 °C reaction (calcination).
  • MCM-41 which is a mesoporous silica, was prepared according to the method described in B.S. Kim, CS Jeong, JM Kim, SB Park, SH Park, J.-K. Jeon, S.-C.
  • FeReO x / MCM-41 and FeReO x / ZrO 2 were prepared by using an initial wet co-impregnation method in an aqueous solution containing Fe (NO 3 ) 3 .9H 2 O and NH 4 ReO 4 in silica and zirconia. After impregnation, all the catalysts were dried at 60 ° C. for 12 hours and at 110 ° C. for 12 hours. The temperature was then increased to 3 ° C./min and further calcination was carried out at 550 ° C. for 12 hours.
  • the crystallinity of the catalyst was confirmed by X-ray diffraction (XRD).
  • XRD X-ray diffraction
  • XRD patterns were measured in the 2 [theta] range of 10-90 [deg.] With 0.017 [deg.] Intervals.
  • X-ray fluorescence (XRF) instrument ZSX Primus II, Rigaku
  • the pore size distribution and surface area of the catalyst were measured by nitrogen isotherm (-196 ° C) adsorption-desorption curves.
  • the device used was Micromeritics ASAP 2020. Temperature-programmed desorption (TPD) was measured using BEL Japan and BELCAT B to determine the activity of the sample.
  • TPD Temperature-programmed desorption
  • the sample placed in the TPD cell was exposed to 5% NH 3 /95% He gas at a flow rate of 50 ml / min at 100 ° C for 30 minutes. The sample was then washed with helium for 30 minutes to remove the ammonia that was physically adsorbed.
  • TEM Transmission electron microscopy
  • Thermogravimetric analysis (TGA) of the catalyst used was carried out by measuring the amount of phenol trapped in the catalyst in the HDO reaction. While flowing 100 ml of nitrogen gas per minute, the sample was heated at 30 ⁇ ⁇ to 750 ⁇ ⁇ at a rate of 10 ⁇ ⁇ per minute and maintained at the final temperature for about 30 minutes. It is analyzed that the weight loss occurring when the temperature is increased is caused by the vaporization of the phenol trapped in the catalyst.
  • the activity of the catalyst was measured using a pyrolysis reactor apparatus (Rx-3050TR, Frontier Laboratories Ltd.) capable of treating micro-weight samples.
  • a pyrolysis reactor apparatus Rx-3050TR, Frontier Laboratories Ltd.
  • two heating units are continuously provided, and pyrolysis or vaporization occurs in the first heating unit, and the catalytic reaction proceeds in the second heating unit.
  • 1 mg of each of guaiacol, m-cresol and anisole was injected into the first heating part using a syringe. Phenol (1 mg) or kraft lignin (4 mg), a solid sample, was placed in a stainless steel cup and then pyrolyzed or heated by the first heating section.
  • the temperature of the first heating section was set at 300 ° C and 600 ° C respectively for the vaporization of the phenol model compound and the thermal decomposition of kraft lignin. Vapor from the first heating section is sent to the second heating section for the conversion reaction.
  • a catalyst 40 mg is disposed on the glass fiber in the form of a plug to form a fixed layer. Therefore, the ratio of catalyst to raw material is 40, 10 for phenol and lignin conversion, respectively.
  • the temperature of the second heating section can vary from 250 ° C to 500 ° C. 100 ml of hydrogen per minute was used as the carrier gas and all reactions proceeded at atmospheric pressure. Prior to the reaction, the catalyst was reduced at 350 ° C or 500 ° C for 1 hour. The gas converted by the reaction was transferred to a gas chromatograph (7890A, Agilent Technologies, hereafter referred to as 'GC') for analysis via the heating section (320 ° C). Prior to GC analysis, the reaction passes through a MicroJet Cryo Trap (MJT-1030E, Frontier Laboratories Ltd.), a cooling trap maintained at -196 ° C.
  • the reactants are separated by passing through a capillary column (UA-5, 30 m length ⁇ 0.25 mm i.d. ⁇ 0.25 ⁇ m film thickness) in GC and quantitatively and qualitatively analyzed by MSD and FID.
  • a capillary column U-5, 30 m length ⁇ 0.25 mm i.d. ⁇ 0.25 ⁇ m film thickness
  • a 40 mg catalyst was placed in a second heating zone at 350 DEG C, and 0.4 mg of cyclohexanol was injected at 300 DEG C in the first heating zone. 30 ml of helium per minute was used as the carrier gas. Prior to the reaction, the catalyst was reduced on 100 ml of pure hydrogen per minute for 1 hour.
  • the ratio of each metal (Fe or Re) in the Fe / HBeta, Fe / MCM-41, Fe / ZrO 2 , FeReO x / MCM-41 and FeReO x / ZrO 2 catalysts measured by XRF is about 4 wt% to be.
  • the zirconia synthesized in the present invention has a monoclinic crystalline structure (see FIG. 2).
  • Si-MCM-41 and ZrO 2 are mesoporous supports each having an average diameter of BJH adsorption pores of 2.8 to 18.9 nm, and HBeta is a fine A pore channel (0.66x0.67nm, 0.56x0.56nm is a zeolite.
  • Figure 6 shows the ammonia-TPD results.
  • the total acidity of each catalyst is as follows. Fe / HBeta> FeReO x / ZrO 2> FeReO x / MCM-41> Fe / ZrO 2> Fe / MCM-41.
  • ReO x is added to Fe / ZrO 2 and Fe / MCM-41, the adsorption amount of ammonia increases sharply as the acidity increases. This is because ReO x is an acid- It can be seen that it shows a very strong effect with increasing the acidity in the catalytic reaction.
  • ZrO 2 is a more excellent support than Si-MCM-41 in terms of dispersion of iron oxide.
  • the iron oxide appears as a black dot in the cluster form in the Si-MCM-4 support, but in the case of ZrO 2 , it is dispersed evenly and does not appear as a separate cluster.
  • Table 2 shows the HDO yields of guaiacol, m-cresol, anisole and phenol by Fe / MCM-41, Fe / HBeta, Fe / ZrO 2 and FeReO x / MCM-41.
  • Fe / MCM-41 has a much lower BTX yield than Fe / HBeta.
  • the yield of Fe / MCM-41 increased rapidly from 3.6% to 8.03% when ReO x was added to increase the acidity.
  • high acidity has a good effect on the yield of BTX.
  • the BTX yields of guaiacol at 350 °C were Fe / HBeta> FeReO x / MCM-41> Fe / ZrO 2 > Fe / MCM-41.
  • the BTX yield of guaiacol in the temperature-reduced 300 ° C reaction was in the order of FeReO x / MCM-41> Fe / ZrO 2 > Fe / HBeta.
  • Fe / HBeta having a high acidity is advantageous for the reaction when the temperature is high, but the yield of Fe / HBeta is low because the phenol having a hydroxy group is adsorbed better at a low temperature at the Fe / HBeta having a high acidity .
  • the Fe / HBeta catalyst is interpreted to have a lower yield due to the reduction of diffusion in the micropores as the temperature decreases because the catalyst has only micropores.
  • the BTX yield results for the other model compounds phenol, m-cresol, anisole, etc. are also shown in Table 2.
  • FeReO x / MCM-41 and Fe / ZrO 2 show higher yields than Fe / HBeta even at high temperatures.
  • the pH of the catalyst is less influenced by the acidity of the catalyst because the hydroxyl value of the phenol is lower than that of the former. In this way, the BTX yield by reaction with HDO is slightly different for each catalyst and each reactant.
  • the FeReO x / ZrO 2 catalyst according to the present invention has an acidity of 0.24 mmol / g, while the Fe / HBeta has an acidity of 0.49 mmol / g.
  • the FeReO x / ZrO 2 catalyst of the present invention exhibits significantly higher BTX yields compared to Fe / HBeta even at 350 ° C. favorable to high acidity. From this point of view, the catalyst according to the present invention is interpreted as having excellent properties against HBeta in addition to the effect of acidity and dispersion, and this is an unpredictable result. As can be seen from Fig.
  • the FeReO x / ZrO 2 catalyst shows very little inactivation by phenol even in continuous use. Although it has been reused more than 160 times, it maintains a similar value to the initial BTX yield.
  • wt% which represents the yield, means a value calculated on the weight basis of the material produced as compared with the input.
  • FIG. 9 shows the effect of FeReO x / ZrO 2 , Fe / ZrO 2 and Fe / HBeta catalysts on the temperature.
  • Figure 9 shows the BTX yields according to the reaction temperature in the HDO reaction of m-cresol.
  • FIG. 9 shows that the FeReO x / ZrO 2 catalyst according to the present invention has very excellent temperature characteristics as compared to other catalysts.
  • the FeReO x / ZrO 2 catalyst maintains a constant high value without dropping the yield even when the temperature drops to 250 ° C, but other catalysts show a rapid decrease from 300 ° C.
  • the BTX yield of the catalyst according to the present invention is very good even at a low temperature of 250 ⁇ , which accounts for 50.55% by weight of Fe / HBeta higher than 500 ⁇ .
  • the abrupt decrease of the yield in the comparative catalyst is presumed to be caused by the deactivation of the catalyst by adsorption.
  • Kraft lignin was used to characterize the catalysts associated with pyrolysis of Fe / HBeta, Fe / ZrO 2 , FeReO x / MCM-41 and FeReO x / ZrO 2 lignin.
  • the generated vapor was passed through the catalyst layer at 350 ° C.
  • the HDO activity of the catalysts was in the order of FeReO x / ZrO 2 > FeReO x / MCM-41> Fe / ZrO 2 > Fe / HBeta.
  • Toluene, benzene, xylene, trimethylbenzene, pentamethylbenzene, and naphthalene were the major products when the FeReO x / ZrO 2 catalyst according to the present invention was used, and the yields of BTX and the total aromatic compound were 4.61 and 6.87%, respectively.
  • the FeReO x / ZrO 2 catalyst according to the present invention converts lignin pyrolysis vapor to BTX very efficiently at 350 ° C. under atmospheric pressure.
  • This low temperature conversion reaction is a surprising effect that has not been reported in the past.
  • Catalytic pyrolysis of lignin typically proceeds above 500 ° C. It has also been reported in many literature that the production of hydrocarbons increases at a temperature higher than 600 ° C.
  • Non-Patent Document 3 mentioned that a high temperature of 600 ° C or higher is required, and an aromatic hydrocarbon was obtained from lignin by using HZSM-5 catalyst at a yield of 4.0 wt%.
  • Non-Patent Document 4 lignin was catalytically cracked using Fe / HBeta under an oxygen-free condition at 500 ° C, and the yield of the aromatic compound was 5.13% by weight.
  • the yield of the catalyst FeReO x / ZrO 2 at 350 ° C according to the present invention is 6.87% by weight, which is higher than the yield at high temperature in the conventional literature.
  • the FeReO x / ZrO 2 catalyst according to the present invention exhibits a yield of 4.2 times higher than that of the conventional Fe / HBeta catalyst at 350 ° C.
  • the catalyst according to the present invention has a mild condition It can be deduced that it will exhibit very excellent characteristics in comparison with the conventional literature.
  • the catalyst according to the present invention exhibits a very good BTX conversion ratio at 350 ° C., which is a mild condition, as compared with the conventional catalyst, and thus it is economical and very close to commercial commercialization conditions.
  • the present invention is advantageous in that the BTX production yield is as high as about 50% as compared with the conventional technology, and the conversion reaction can be performed even under mild conditions of low temperature and normal pressure. Due to the low temperature and atmospheric HDO processes, the present invention can be applied to new economical and efficient processes for producing BTX from lignin.

Abstract

The present invention relates to a method for converting phenols, which are generated as a pyrolysis product of lignin, into aromatics of benzene, toluene and xylene by a FeReOx/ZrO2 catalyst hydrodeoxygenation reaction. The hydrodeoxygenation reaction of the present invention is carried out under mild conditions in which the temperature and the pressure are lower than those under normal conditions. The present invention has advantages of having a much higher BTX production yield, of approximately 50%, than a conventional technique, and enabling a conversion reaction to be carried out even under mild conditions of low temperature and atmospheric pressure. In addition, by using an HDO process of low temperature and atmospheric pressure, the present invention can be applied to a novel process, which is efficient and economical and can produce BTX from lignin.

Description

FeReO_X/ZrO_2 촉매를 이용한 온화한 조건의 수첨탈산소 반응에 의한 리그닌 열분해 생성 페놀로부터 BTX 방향족의 선택적 생산방법Selective Production of BTX Aromatics from Phenol Producing Lignin Pyrolysis by Hydrothermal Oxygenation under Mild Conditions with FeReO_X / ZrO_2 Catalysts
본원 발명은 수첨탈산소(Hydrodeoxygenation, 이하 'HDO') 반응을 이용하여 페놀로부터 BTX 방향족을 선택적으로 생산하는 방법에 관한 것으로서, 구체적으로 리그닌의 열분해 생성물로 발생하는 페놀을 FeReOx/ZrO2 촉매의 HDO 반응을 이용하여 BTX 방향족으로 변환하는 방법에 관한 것이다. 본원 발명의 HDO 반응은 통상적인 조건보다 온도와 압력이 낮은 온화한 조건에서 진행된다.The present invention relates to a process for selectively producing a BTX aromatic from phenol using hydrodeoxygenation (hereinafter referred to as 'HDO') reaction. More specifically, phenol generated as a pyrolysis product of lignin is reacted with FeReO x / ZrO 2 catalyst To a BTX aroma using an HDO reaction. The HDO reaction of the present invention proceeds under mild conditions at lower temperatures and pressures than conventional conditions.
날로 엄격해지는 환경 관련 국제 조약에 대처하기 위해 화석연료를 대체할 에너지원으로서 재생가능한 바이오매스가 주목을 받고 있다. 그러나 바이오매스는 에너지원뿐만 아니라 신재생에너지 중 유일한 탄소원이라는 점에서 그 중요성이 더욱 부각되고 있다.Renewable biomass is attracting attention as an energy source to replace fossil fuels in order to deal with environment-related international treaties that become more stringent. However, biomass is becoming more important as it is the only carbon source of renewable energy as well as an energy source.
바이오매스의 열화학적 변환 공정 중 열분해는 액상연료 및 탄소원을 얻을 수 있는 방법으로서 열분해를 통해 얻어진 바이오오일은 탄소중립, 친환경, 신재생 대체연료 및 화학원료로 이용 가능성이 매우 높다.Pyrolysis during the thermochemical conversion process of biomass is a method to obtain liquid fuel and carbon source. Bio-oil obtained through pyrolysis is very likely to be used as carbon neutral, eco-friendly, renewable alternative fuel and chemical raw material.
바이오매스는 목질계 및 작물류가 가장 많은 양을 차지하고 있는데, 이 중 목질계 바이오매스는 전처리를 통해 리그닌을 별도로 추출, 분리한다. 그러나 현재 전처리 과정 중 발생되는 많은 양의 리그닌은 폐기물로 분류되어 단순 소각에 의해 처리되고 있다. 특히 제지 산업 등에서 대량으로 발생하는 리그닌에 대한 뚜렷한 재사용 방법이 제시되지 않아 이에 대한 해결책 마련이 시급하다.Biomass is the most abundant in woody crops and crops, among which lignin is extracted and separated by pretreatment of woody biomass. However, the large amount of lignin that is generated during the pre-treatment process is classified as waste and processed by simple incineration. In particular, there is no clear reuse method for lignin, which occurs in large quantities in the paper industry.
최근에 리그닌을 급속 열분해, 초임계 유체액화, 가스화 등을 통해 재활용하기 위한 연구가 활발히 진행되고 있다. 상기와 같은 방법을 통해 리그닌을 열분해하면 바이오오일을 생산할 수 있다. 그러나 바이오오일은 산소를 포함하는 다양한 작용기를 갖는 알데하이드, 케톤, 퓨란, 페놀 등을 포함하고 있다. 또한 다양한 혼합물과 균일하지 못한 조성으로 인해서 석유산업의 원료로 사용하기에는 무리가 있다. 이러한 문제점을 해결하기 위해서 급속 열분해를 통해 리그닌을 페놀로 변환한 후 촉매를 이용한 후속공정을 통해서 벤젠, 톨루엔, 자일렌의 BTX로 변환하는 공정에 큰 관심이 집중되고 있다.Recently, researches for recycling lignin through rapid pyrolysis, supercritical fluid liquefaction, gasification, etc. have been actively conducted. When the lignin is pyrolyzed by the above-mentioned method, the bio-oil can be produced. Bio-oils, however, contain aldehydes, ketones, furans, phenols, and the like, which have various functional groups including oxygen. Also, due to various mixtures and uneven composition, it is difficult to use as a raw material for the petroleum industry. In order to solve these problems, there is a great interest in the process of converting lignin into phenol through rapid thermal decomposition and then converting it into BTX through a subsequent process using a catalyst, such as benzene, toluene and xylene.
BTX는 석유화학 산업의 근간이 되는 물질로서 세계적으로 엄청난 양이 생산되고 소비된다. BTX는 가솔린의 옥탄가를 높이는 보조제로 활용되거나, 다양한 화학제품의 원 재료로 사용되고 있다. 현재 대부분의BTX는 원유의 나프타를 촉매를 사용한 분해 또는 전환 공정을 통해서 생산된다. 계속 증가되는 BTX에 대한 수요, 석유 등의 화석 연료에 대한 고갈과 더불어 환경적인 문제까지 고려한다면, 지속가능하면서 재사용이 가능한 BTX의 생산이라는 대안을 개발할 필요가 있다.BTX is the backbone of the petrochemical industry, producing and consuming enormous amounts worldwide. BTX is used as an additive to increase the octane number of gasoline, or as a raw material for various chemical products. Currently, most of the BTX is produced through the decomposition or conversion process using crude naphtha as a catalyst. Given the ever-increasing demand for BTX, environmental concerns as well as the depletion of fossil fuels such as oil, it is necessary to develop alternatives to sustainable and reusable production of BTX.
리그닌을 급속 열분해하여 페놀을 생성한 후 이를 전환반응을 통해서 BTX로 변환하는데는 촉매가 무엇보다 중요하다. 페놀 분자의 방향족 탄소와 산소간의 결합력이 매우 강하기 때문에 탈산소 반응을 위한 반응 에너지가 468kJ/mol로 매우 높아 전환 반응이 쉽지 않다. 해결책으로 제시되고 있는 HDO 반응은 수소와 이중-기능성을 갖는 촉매에 의한 반응으로서, 이때 페놀류의 화합물은 호변이성화(tautomerization) 반응을 거쳐 시클로헥사디에노온으로 변화되는 것으로 추정된다. 상기 중간 생성물은 도 1 과 같은 2가지 경로에 의해서 수소화 및 탈수화되는바, 페놀의 BTX 변환을 위한 HDO 반응에서는 수소화와 탈수를 모두 진행할 수 있는 메탈과 산을 모두 보유한 이중 기능성 촉매의 개발 및 확보가 무엇보다 중요하다.Catalysts are the most important catalysts for the conversion of lignin into BTX through the rapid pyrolysis of phenol after conversion. Since the binding force between the aromatic carbon and oxygen of the phenol molecule is very strong, the reaction energy for deoxygenation is very high as 468 kJ / mol, so that the conversion reaction is not easy. The HDO reaction, which is proposed as a solution, is a reaction with a catalyst with hydrogen and a bifunctionality, in which the compounds of the phenols are assumed to be converted to cyclohexadieneon via a tautomerization reaction. The intermediate product is hydrogenated and dehydrated by the two routes shown in FIG. 1, and in the HDO reaction for the BTX conversion of phenol, development and securing of a dual-functional catalyst having both a metal and an acid capable of both hydrogenation and dehydration More important than anything else.
지금까지는 제올라이트를 지지체로 사용한 전이금속 촉매가 HDO 반응에서 주로 사용되었다. 전이금속은 수소화를 위한 영역으로 사용되었고, 제올라이트는 탈수를 위한 산으로서 역할을 하였다. 그러나, 리그닌 열분해 생성 페놀은 통상적으로 제올라이트계 촉매에 매우 강하게 흡착하여 상압에서 진행되는 제올라이트 촉매의 수첨탈산소 반응의 효율을 급격하게 떨어트린다. 더욱이 흡착에 따른 흡열 반응으로 인해서, 저온에서의 제올라이트의 비활성화는 더욱 문제가 된다. 이와 같은 흡착에 따른 문제점을 해소하기 위해서 지금까지 HDO 반응은 모두 에너지가 많이 소모되는 고온, 고압에서 진행되어왔다.Until now, transition metal catalysts using zeolite as a support were mainly used in the HDO reaction. The transition metal was used as a region for hydrogenation, and the zeolite served as an acid for dehydration. However, lignin pyrolysis phenol usually adsorbs very strongly to zeolite-based catalysts, which dramatically reduces the efficiency of hydrocracking of zeolite catalysts carried out at normal pressure. Moreover, due to the endothermic reaction upon adsorption, the inactivation of zeolite at low temperatures becomes more problematic. In order to solve the problems caused by such adsorption, the HDO reaction has been carried out at a high temperature and a high pressure, all of which consume a large amount of energy.
특허문헌 1은 나노 기공을 가지는 산성 고체 촉매를 이용하여 고함량의 리그닌(lignin)을 포함하는 폐고추대 또는 폐마늘대로부터 낮은 산소 함유량을 가지는 고탄소 바이오오일을 제조하는 방법에 관한 것이다. 상기 고탄소 바이오오일은 벤젠, 톨루엔, 에틸벤젠, 자일렌 또는 이들의 혼합오일로서, 특허문헌 1에서는 실리카-실리케이트, 티타노-실리케이트, 알루미노-실리케이트 촉매를 사용하였다. Patent Document 1 relates to a method for producing a high-carbon bio-oil having a low oxygen content from a pulverulent chopstick containing a high content of lignin or from a garlic garlic using an acidic solid catalyst having nano pores. The high-carbon bio-oil is benzene, toluene, ethylbenzene, xylene or a mixed oil thereof. In Patent Document 1, silica-silicate, titano-silicate or aluminosilicate catalyst is used.
특허문헌 2는 2단계의 촉매 열분해를 통해 리그닌으로부터 바이오오일을 생산하는 방법에 관한 것이다. 특허문헌 2는 2번째 단계인 환원 또는 전환 반응에서 촉매의 비활성화를 해결하기 위해 1단계 반응에서는 천연 제올라이트(natural zeolite, NZ) 저가 산염기촉매를 사용하고, 2단계 전환 반응에서는 HZSM-5을 사용하였다. 이를 통해서 2단계 반응에 사용된 HZSM-5의 비활성화를 줄일 수 있었고, BTEX(벤젠, 톨루엔, 에틸벤젠, 자일렌) 생산 수율을 높였다. Patent Document 2 relates to a method for producing bio-oil from lignin through two-step catalytic cracking. In Patent Document 2, a natural zeolite (NZ) low acid base catalyst is used in the first stage reaction and HZSM-5 is used in the second stage conversion reaction in order to solve the deactivation of the catalyst in the second reduction or conversion reaction. Respectively. This reduced the inactivation of HZSM-5 used in the 2-step reaction and increased the yield of BTEX (benzene, toluene, ethylbenzene, xylene).
비특허문헌 1은 바이오매스 열분해로부터 생성된 바이오오일/기체를 촉매를 사용하여 크랙킹 하는 공정에 대한 리뷰 페이퍼로서 상기 바이오오일이 방향족 또는 올레핀으로 변환되는 선택성 관련 기술에 대해 언급하고 있다.Non-Patent Document 1 is a review paper on a process of cracking a bio-oil / gas generated from biomass pyrolysis using a catalyst, and refers to a technology related to selectivity in which the bio-oil is converted into an aromatic or olefin.
비특허문헌 2는 HZSM-5를 사용한 크래프트 리그닌의 촉매 열분해에 대한 방법이 기재되어 있다. HZSM-5 촉매가 없는 경우에는 페놀과 구아이아콜이 주로 생성이 되었으며, 촉매가 있는 경우에는 이들의 생성비가 변하였다.Non-Patent Document 2 describes a method for catalytic pyrolysis of kraft lignin using HZSM-5. In the absence of HZSM-5 catalyst, phenol and guaiacol were mainly formed, and in the presence of catalyst, their formation ratio changed.
그러나, 여전히 석유화학 원료로 사용할 수 있을 만큼 BTX 생성 수율이 높고, 낮은 압력 및 낮은 온도에서 전환 반응을 진행하며, 낮은 온도에서도 코크 퇴적에 의한 촉매의 비활성화가 없는 공정에 대한 해결책이 제시되지 않았다.However, a BTX production yield is still high enough to be used as a petrochemical raw material, a conversion reaction proceeds at low pressure and low temperature, and a solution for a process without catalyst deactivation due to coke deposition at low temperatures has not been proposed.
(특허문헌 1) 대한민국 공개특허공보 제2016-0104207호(2016.09.05)(Patent Document 1) Korean Patent Laid-Open Publication No. 2016-0104207 (2016.09.05)
(특허문헌 2) 대한민국 등록특허공보 제1725178호 (2017.04.04.)(Patent Document 2) Korean Patent Publication No. 1725178 (Apr.
(비특허문헌 1) Pouya Sirous Rezaei et al., "Production of green aromatics and olefins by catalytic cracking of oxygenate compounds derived from biomass pyrolysis: A review", Applied Catalysis A: General, 469권, 490-511쪽, 2014년.(Non-Patent Document 1) Pouya Sirous Rezaei et al., &Quot; Production of green aromatics and olefins by catalytic cracking of oxygenate compounds derived from biomass pyrolysis: A review ", Applied Catalysis A: General, Vol. 469, 490-511, year.
(비특허문헌 2) Xiangyu LI et al. "Catalytic fast pyrolysis of Kraft lignin with HZSM-5 zeolite for producing aromatic hydrocarbons", Front. Environ. Sci. Eng., 6권, 3호, 295-303쪽, 2012년.(Non-Patent Document 2) Xiangyu LI et al. "Catalytic fast pyrolysis of Kraft lignin with HZSM-5 zeolite for producing aromatic hydrocarbons", Front. Environ. Sci. Eng., Vol. 6, No. 3, pp. 295-303, 2012.
(비특허문헌 3) G. Zhou, P.A. Jensen, D.M. Le, N.O. Knudsen, A.D. Jensen, Green Chem. 18 (2016) 1965-1975.(Non-Patent Document 3) G. Zhou, P.A. Jensen, D.M. Le, N.O. Knudsen, A.D. Jensen, Green Chem. 18 (2016) 1965-1975.
(비특허문헌 4) P.S. Rezaei, H. Shafaghat, W.M.A.W. Daud, Green Chem. 18 (2016) 1684-1693.(Non-Patent Document 4) P.S. Rezaei, H. Shafaghat, W.M.A.W. Daud, Green Chem. 18 (2016) 1684-1693.
본 발명은 상기와 같은 문제점을 해결하기 위한 것으로서, 제올라이트 이외의 다른 산성 지지체를 사용하여 HDO 반응의 효율을 높이고자 한다. 또한 저온에서도 촉매의 활성이 계속 유지될 수 있는 촉매를 구성하고자 한다. 이를 통해서 본원 발명은 BTX 생산 수율이 높고, 저온 및 저압의 온화한 조건에서도 전환 반응을 수행할 수 있는 신규 촉매 및 이를 이용한 공정을 제시한다. 본원 발명에 따른 촉매는 향후 리그닌으로부터 BTX를 생산할 수 있는 경제적이면서 효율적인 방안이 될 것이다.SUMMARY OF THE INVENTION The present invention has been made to solve the above problems and it is an object of the present invention to improve the efficiency of the HDO reaction by using an acidic support other than zeolite. Also, a catalyst capable of maintaining the activity of the catalyst at a low temperature is constructed. Accordingly, the present invention provides a novel catalyst capable of performing a conversion reaction with a high yield of BTX and a low temperature and a low pressure, and a process using the catalyst. The catalyst according to the present invention will be an economical and efficient way to produce BTX from lignin in the future.
상기와 같은 문제점을 해결하기 위한 본원 발명의 제1양태는 Zr 산화물 지지체에 Fe, Re, 산소를 포함하는 화합물이 부가된 촉매를 제공한다. 구체적으로 상기 Zr 산화물은 ZrO2이며 상기 Fe, Re, 산소를 포함하는 화합물은 FeReOx이다.In order to solve the above problems, a first aspect of the present invention provides a catalyst to which a compound containing Fe, Re, and oxygen is added to a Zr oxide support. Specifically, the Zr oxide is ZrO 2, and the compound containing Fe, Re, and oxygen is FeReO x .
상기 Zr 산화물 지지체에 상기 Fe, Re, 산소를 포함하는 화합물을 습식 함침법에 의해 함침하며, 구체적으로 Fe(NO3)3.9H2O와 NH4ReO4를 포함하는 수용액을 상기 Zr 산화물 지지체에 함침하여 제조한다.The Fe, Re, and oxygen-containing compounds are impregnated into the Zr oxide support by a wet impregnation method. Specifically, an aqueous solution containing Fe (NO 3 ) 3 .9H 2 O and NH 4 ReO 4 is introduced into the Zr oxide support .
본원 발명의 제2양태는 상기 촉매를 수첨탈산소 반응에 사용하는 방법을 제공한다. 상기 수첨탈산소 반응은 페놀로부터 벤젠, 톨루엔, 자일렌의 방향족으로 전환하는 것이며, 구체적인 예로서 리그닌을 열분해한 페놀 생성물을 수첨탈산소 반응하는 것이다.A second aspect of the present invention provides a method of using the catalyst for hydrocracking oxygenation. The hydrocracking reaction is a conversion of phenol into benzene, toluene and xylene. As a specific example, a phenol product pyrolyzed with lignin is hydrolyzed.
본원 발명의 제3양태는 상기 촉매를 사용하여 리그닌으로부터 방향족 화합물을 생산하는 방법을 제공한다. 상기 생산하는 방법은 상압, 500℃ 이하, 바람직하게는 350℃에서 진행되며 주 방향족 생성물은 벤젠, 톨루엔, 자일렌이다.A third aspect of the present invention provides a method for producing an aromatic compound from lignin using the catalyst. The production process is carried out at atmospheric pressure, at 500 ° C or lower, preferably at 350 ° C, and the main aromatic products are benzene, toluene and xylene.
본원 발명의 제4양태는 Zr 산화물 지지체를 초임계 합성을 통해서 준비하는 단계; Fe(NO3)3.9H2O와 NH4ReO4를 포함하는 수용액을 상기 Zr 산화물 지지체에 함침하는 단계; 상기 함침된 지지체를 건조하는 단계; 상기 건조된 지지체에 소성반응을 진행하는 단계;를 포함하는 Zr 산화물 지지체에 Fe, Re, 산소를 포함하는 화합물이 부가된 촉매를 제조하는 방법을 제공한다. 상기 건조는 150℃이하에서 2단계로 진행되며, 상기 소성반응은 500℃이상에서 진행된다.A fourth aspect of the present invention provides a method for preparing a Zr oxide support comprising: preparing a Zr oxide support through supercritical synthesis; Impregnating the Zr oxide support with an aqueous solution comprising Fe (NO 3 ) 3 .9H 2 O and NH 4 ReO 4 ; Drying the impregnated support; And a calcination reaction is carried out on the dried support, wherein a catalyst containing Fe, Re, and oxygen is added to a Zr oxide support. The drying is carried out in two stages at 150 ° C or lower, and the calcination reaction proceeds at 500 ° C or higher.
도 1 본원 발명에 따른 HDO 반응의 반응기작을 나타낸다.1 shows the reaction mechanism of the HDO reaction according to the present invention.
도 2는 본원 발명에 따른 촉매들의 X-레이 회절장치의 측정 결과이다.FIG. 2 shows the measurement results of the X-ray diffraction apparatus of the catalysts according to the present invention.
도 3 내지 5는 본원 발명에 따른 촉매들의 질소 흡착-탈착 등온곡선에 따른 기공 크기 분포로서 도 3, 4, 5는 각각 HBeta, Si-MCM-41, ZrO2의 기공 크기 분포이다.3 to 5 are pore size distributions according to nitrogen adsorption-desorption isotherm curves of catalysts according to the present invention, and FIGS. 3, 4 and 5 are pore size distributions of HBeta, Si-MCM-41 and ZrO 2 , respectively.
도 6은 본원 발명에 따른 암모니아 TPD 결과이다.6 shows the results of ammonia TPD according to the present invention.
도 7은 본원 발명에 따른 촉매의 TEM 결과이다. (a), (b), (c), (d)는 각각 Fe/MCM-41, FeReOx/MCM-41, Fe/ZrO2, FeReOx/ZrO2에 관한 것이다.7 shows TEM results of the catalyst according to the present invention. (a), (b), (c), and (d) relate to Fe / MCM-41, FeReO x / MCM-41, Fe / ZrO 2 and FeReO x / ZrO 2 , respectively.
도 8은 본원 발명에 따른 FeReOx/ZrO2 촉매의 사용 횟수에 따른 BTX 수율의 변화이다.8 is a graph showing the change in the BTX yield according to the number of times of use of the FeReO x / ZrO 2 catalyst according to the present invention.
도 9는 Fe/HBeta, Fe/ZrO2, FeReOx/ZrO2촉매의 온도에 따른 BTX 수율을 나타낸 그래프이다.9 is a graph showing the BTX yields depending on the temperatures of Fe / HBeta, Fe / ZrO 2 , and FeReO x / ZrO 2 catalysts.
도 10은 Fe/HBeta, Fe/ZrO2, FeReOx/MCM-41, FeReOx/ZrO2촉매에 따른 리그닌을 열분해를 거쳐 BTX를 생산할 때의 수율을 나타낸 그래프이다.10 is a graph showing the yields when BTX is produced by pyrolysis of lignin according to Fe / HBeta, Fe / ZrO 2 , FeReO x / MCM-41 and FeReO x / ZrO 2 catalysts.
상기 목적을 달성하기 위하여 본원 발명은 HDO 반응을 위한 다양한 촉매 후보군인 Fe/HBeta, Fe/MCM-41, Fe/ZrO2, FeReOx/MCM-41, FeReOx/ZrO2에 대해서 조사를 했다. 리그닌에 대한 모델 화합물로는 구아이아콜(guaiacol), 페놀, m-크레졸, 아니솔(anisole)이 사용되었다.In order to achieve the above object, the present invention was investigated on Fe / HBeta, Fe / MCM-41, Fe / ZrO 2 , FeReO x / MCM-41 and FeReO x / ZrO 2 which are various candidate catalyst groups for HDO reaction. As model compounds for lignin, guaiacol, phenol, m-cresol and anisole were used.
HBeta에 대비하여 약산성인 지르코니아(ZrO2) 및 레늄 옥사이드(ReOx)도 HDO 반응에서 탈수 단계를 촉진하는 정도를 알아보기 위해서 사용되었다. 철은 페놀을 방향족 화합물로 선택적으로 전환하는 촉매로서 도입이 되었다.Zirconia (ZrO 2 ) and rhenium oxide (ReO x ), which are slightly acidic in preparation for HBeta, were also used to determine the extent to which the dehydration step was promoted in the HDO reaction. Iron has been introduced as a catalyst for selectively converting phenol to an aromatic compound.
<촉매의 준비><Preparation of catalyst>
본원 발명에서 조사된 촉매는 Fe/HBeta, Fe/MCM-41, Fe/ZrO2, FeReOx/MCM-41, FeReOx/ZrO2이다. HBeta는 제올라이트 베타(Zeolyst, CP814C, SiO2/Al2O3 몰비 : 38)의 암모늄 형태를 550℃에서 12시간 소성반응(calcination)시킴으로써 얻을 수 있었다. 메조다공성 실리카인 MCM-41은 종래 문헌인 B.-S. Kim, C.S. Jeong, J.M. Kim, S.B. Park, S.H. Park, J.-K. Jeon, S.-C. Jung, S.C. Kim, Y.-K. Park, Catal. Today 265 (2016) 184-191.에 기재된 방법에 의해서 제조하였다. 지르코니아는 J.-R. Kim, K.-Y. Lee, M.-J. Suh, S.-K. Ihm, Catal. Today 185 (2012) 25-34에 기재된 초임계 합성을 통해 제조하였다. HBeta, 실리카, 지르코니아를 지지체로 하는 Fe 촉매는 상기 지지체에 Fe(NO3)3.9H2O 용액을 초기 습식 함침법(incipient wetness impregnation)을 사용하여 제조하였다. FeReOx/MCM-41과 FeReOx/ZrO2는 Fe(NO3)3.9H2O와 NH4ReO4를 포함하는 수용액을 실리카와 지르코니아에 초기 습식 동시함침법을 사용하여 제조하였다. 함침을 끝낸 모든 촉매는 60℃에서 12시간, 그리고 110℃에서 12시간을 건조 한 후, 분당 3℃로 온도를 상승한 후 550℃에서 12시간 추가의 소성반응을 진행하였다.The catalysts investigated in the present invention are Fe / HBeta, Fe / MCM-41, Fe / ZrO 2 , FeReO x / MCM-41 and FeReO x / ZrO 2 . HBeta is zeolite beta (Zeolyst, CP814C, SiO 2 / Al 2 O 3 molar ratio: 38) was obtained by the ammonium form of a 12 hour calcination at 550 ℃ reaction (calcination). MCM-41, which is a mesoporous silica, was prepared according to the method described in B.S. Kim, CS Jeong, JM Kim, SB Park, SH Park, J.-K. Jeon, S.-C. Jung, SC Kim, Y.-K. Park, Catal. Today 265 (2016) 184-191. Zirconia is described in J.-R. Kim, K.-Y. Lee, M.-J. Suh, S.-K. Ihm, Catal. Today 185 (2012) 25-34. An Fe catalyst with HBeta, silica, and zirconia as the support was prepared by using incipient wetness impregnation of Fe (NO 3 ) 3 .9H 2 O solution in the support. FeReO x / MCM-41 and FeReO x / ZrO 2 were prepared by using an initial wet co-impregnation method in an aqueous solution containing Fe (NO 3 ) 3 .9H 2 O and NH 4 ReO 4 in silica and zirconia. After impregnation, all the catalysts were dried at 60 ° C. for 12 hours and at 110 ° C. for 12 hours. The temperature was then increased to 3 ° C./min and further calcination was carried out at 550 ° C. for 12 hours.
<촉매의 확인>&Lt; Identification of catalyst &
촉매의 결정화도는 XRD(X-ray diffraction)을 사용하여 확인하였다. 리가쿠 미니플렉스(Rigaku Miniflex) 회절 장치를 사용했으며, 분석 조건은 40kV, 30mA, Cu Kα 방사(λ = 1.54443Å)이다. XRD 패턴은 0.017° 간격으로 10-90°의 2θ 범위에서 측정하였다. 시료의 화학적 분석은 X-ray fluorescence (XRF) instrument (ZSX Primus II, Rigaku)를 사용하였다.The crystallinity of the catalyst was confirmed by X-ray diffraction (XRD). The Rigaku Miniflex diffractometer was used and the analysis conditions were 40 kV, 30 mA, Cu Kα radiation (λ = 1.54443 Å). XRD patterns were measured in the 2 [theta] range of 10-90 [deg.] With 0.017 [deg.] Intervals. X-ray fluorescence (XRF) instrument (ZSX Primus II, Rigaku) was used for the chemical analysis of the samples.
촉매의 기공 크기 분포와 표면적은 질소 등온(-196℃) 흡착-탈착 곡선을 통해서 측정하였다. 이때 사용된 기기는 Micromeritics ASAP 2020이다. 시료의 활성도를 측정하기 위해서 온도 변환에 따른 암모니아의 탈착(Temperature-programmed desorption, 이하 'TPD')을 BEL Japan, BELCAT B 사용하여 측정하였다. TPD 셀에 놓인 시료는 100℃에서 분당 50㎖ 유속인 5% NH3/95% He 기체에 30분 동안 노출되었다. 이후 시료를 헬륨으로 30분 동안 세척하여 물리적 흡착을 한 암모니아를 제거하였다. 암모니아의 탈착은 헬륨이 분당 50㎖ 흐르는 환경에서 시료의 온도를 분당 10℃ 증가하여 600℃가 될 때까지 측정하였다. TEM(Transmission electron microscopy) 측정은 JEOL JEM-2100F를 사용하여 200㎸의 가속 전압에서 진행하였다.The pore size distribution and surface area of the catalyst were measured by nitrogen isotherm (-196 ° C) adsorption-desorption curves. The device used was Micromeritics ASAP 2020. Temperature-programmed desorption (TPD) was measured using BEL Japan and BELCAT B to determine the activity of the sample. The sample placed in the TPD cell was exposed to 5% NH 3 /95% He gas at a flow rate of 50 ml / min at 100 ° C for 30 minutes. The sample was then washed with helium for 30 minutes to remove the ammonia that was physically adsorbed. The desorption of ammonia was measured until the temperature of the sample increased by 10 ° C per minute to 600 ° C in an environment in which helium flowed 50ml per minute. Transmission electron microscopy (TEM) measurements were performed at an accelerating voltage of 200 kV using a JEOL JEM-2100F.
사용된 촉매의 열중량 분석(Thermogravimetric Analysis, 이하 'TGA')은 HDO 반응에서 촉매 내에 포집된 페놀의 양을 측정함으로써 진행하였다. 분당 100㎖ 질소 가스를 흘려주면서, 시료를 분당 10℃ 상승하여 30℃에서 750℃로 가열 후 최종 온도에서 30분 가량 유지하였다. 온도를 증가할 때 발생하는 중량 손실분이 촉매 내에 포집되어 있는 페놀이 기화됨으로써 발생하는 것으로 분석하였다.Thermogravimetric analysis (TGA) of the catalyst used was carried out by measuring the amount of phenol trapped in the catalyst in the HDO reaction. While flowing 100 ml of nitrogen gas per minute, the sample was heated at 30 占 폚 to 750 占 폚 at a rate of 10 占 폚 per minute and maintained at the final temperature for about 30 minutes. It is analyzed that the weight loss occurring when the temperature is increased is caused by the vaporization of the phenol trapped in the catalyst.
<촉매의 활성도 측정>&Lt; Measurement of Catalyst Activity >
마이크로 무게의 시료를 처리할 수 있는 열분해 반응기 장치(Rx-3050TR, Frontier Laboratories Ltd.)를 사용하여 촉매의 활성도를 측정하였다. 상기 열분해장치는 2개의 가열부가 연속적으로 구비되어, 첫번째 가열부에서는 열분해 또는 기화가 일어나고, 두번째 가열부에서는 촉매 반응이 진행된다. HDO 반응 특성을 알아보기 위해서 구아이아콜, m-크레졸, 아니솔 각각 1㎎을 주사기를 사용하여 상기 첫번째 가열부에 투입하였다. 고체 시료인 페놀(1㎎) 또는 크래프트 리그닌(4㎎)은 스테인리스 스틸 컵에 담은 후 첫번째 가열부로 투입하여 열분해 또는 가열 시켰다.The activity of the catalyst was measured using a pyrolysis reactor apparatus (Rx-3050TR, Frontier Laboratories Ltd.) capable of treating micro-weight samples. In the pyrolysis apparatus, two heating units are continuously provided, and pyrolysis or vaporization occurs in the first heating unit, and the catalytic reaction proceeds in the second heating unit. To investigate the HDO reaction characteristics, 1 mg of each of guaiacol, m-cresol and anisole was injected into the first heating part using a syringe. Phenol (1 mg) or kraft lignin (4 mg), a solid sample, was placed in a stainless steel cup and then pyrolyzed or heated by the first heating section.
첫번째 가열부의 온도는 페놀 모델 화합물의 기화 및 크래프트 리그닌의 열분해 경우에 각각 300℃와 600℃로 설정하였다. 첫번째 가열부로부터의 증기는 두번째 가열부로 보내 전환 반응에 사용된다. 두번째 가열부는 플러그 형태의 유리 섬유에 촉매(40㎎)가 배치되어 고정층을 형성하고 있다. 따라서 원료 대비 촉매의 비율은 페놀과 리그닌 전환의 경우 각각 40, 10이다.The temperature of the first heating section was set at 300 ° C and 600 ° C respectively for the vaporization of the phenol model compound and the thermal decomposition of kraft lignin. Vapor from the first heating section is sent to the second heating section for the conversion reaction. In the second heating part, a catalyst (40 mg) is disposed on the glass fiber in the form of a plug to form a fixed layer. Therefore, the ratio of catalyst to raw material is 40, 10 for phenol and lignin conversion, respectively.
두번째 가열부의 온도는 250℃ 내지 500℃로 변할 수 있다. 분당 100㎖의 수소가 운반 기체로 사용되며, 모든 반응은 대기압에서 진행되었다. 반응에 앞서, 350℃ 또는 500℃에서 1시간 동안 촉매를 환원하였다. 반응에 의해서 전환된 기체는 가열부(320℃)를 지나 분석을 위한 기체크로마토크로피(7890A, Agilent Technologies, 이하 'GC')로 이송되었다. GC 분석 전에 반응물은 영하 196℃로 유지되는 냉각트랩인 MicroJet Cryo Trap (MJT-1030E, Frontier Laboratories Ltd.)을 지난다. 이후 반응물은 GC내의 캐필러리 컬럼(UA-5, 30 m length × 0.25 mm i.d. × 0.25 μm film thickness)을 지나면서 분리가 되고, MSD와 FID에 의해서 정량 및 정성 분석된다.The temperature of the second heating section can vary from 250 ° C to 500 ° C. 100 ml of hydrogen per minute was used as the carrier gas and all reactions proceeded at atmospheric pressure. Prior to the reaction, the catalyst was reduced at 350 ° C or 500 ° C for 1 hour. The gas converted by the reaction was transferred to a gas chromatograph (7890A, Agilent Technologies, hereafter referred to as 'GC') for analysis via the heating section (320 ° C). Prior to GC analysis, the reaction passes through a MicroJet Cryo Trap (MJT-1030E, Frontier Laboratories Ltd.), a cooling trap maintained at -196 ° C. Subsequently, the reactants are separated by passing through a capillary column (UA-5, 30 m length × 0.25 mm i.d. × 0.25 μm film thickness) in GC and quantitatively and qualitatively analyzed by MSD and FID.
시클로헥산올 탈수 반응에서는 40㎎ 촉매가 350℃인 두번째 가열부에 배치되고, 0.4㎎의 시클로헥산올이 300℃ 첫번째 가열부에 주입되었다. 분당 30㎖의 헬륨이 운반 기체로 사용되었다. 반응에 앞서, 촉매는 분당 100㎖의 순수한 수소 상에서 1시간동안 환원되었다.In the cyclohexanol dehydration reaction, a 40 mg catalyst was placed in a second heating zone at 350 DEG C, and 0.4 mg of cyclohexanol was injected at 300 DEG C in the first heating zone. 30 ml of helium per minute was used as the carrier gas. Prior to the reaction, the catalyst was reduced on 100 ml of pure hydrogen per minute for 1 hour.
<실시예><Examples>
<1. 촉매의 확인><1. Identification of catalyst >
XRF에 의해서 측정된 Fe/HBeta, Fe/MCM-41, Fe/ZrO2, FeReOx/MCM-41, FeReOx/ZrO2 촉매에서 각각의 금속(Fe 또는 Re)이 차지하는 비율은 약 4중량%이다. 본원 발명에서 합성된 지르코니아는 단사정계 결정(monoclinic crystalline) 구조를 가지는 것으로 나타났다(도 2 참조).The ratio of each metal (Fe or Re) in the Fe / HBeta, Fe / MCM-41, Fe / ZrO 2 , FeReO x / MCM-41 and FeReO x / ZrO 2 catalysts measured by XRF is about 4 wt% to be. The zirconia synthesized in the present invention has a monoclinic crystalline structure (see FIG. 2).
도 3 내지 5의 질소 흡착-탈착 등온곡선에 따른 기공 크기 분포를 볼 때, Si-MCM-41, ZrO2는 각각 BJH 흡착 기공의 평균 직경이 2.8 내지 18.9㎚인 메조 기공 지지체이며, HBeta는 미세기공 채널(0.66x0.67㎚, 0.56x0.56㎚을 가지는 제올라이트이다.3 to 5, Si-MCM-41 and ZrO 2 are mesoporous supports each having an average diameter of BJH adsorption pores of 2.8 to 18.9 nm, and HBeta is a fine A pore channel (0.66x0.67nm, 0.56x0.56nm is a zeolite.
아래 표 1에 기재된 각 촉매의 물리 화학적 특성에 알 수 있듯이, ZrO2 및 Si-MCM-41를 지지체로 하는 촉매는 각각 가장 작거나(<100㎡g-1) 가장 큰(>800㎡g-1) 표면적을 갖는 것을 알 수 있다. 또한 ZrO2 및 Si-MCM-41를 지지체로 하는 촉매는 미세기공에 의한 부피가 매우 작은 것으로 나타난 반면, Fe/HBeta는 대부분 미세기공에 의한 것으로 나타났다.As can be seen below in the physical and chemical properties of the catalysts shown in Table 1, ZrO 2, and a catalyst to the Si-MCM-41 as a support or respectively the smallest <greatest ((100㎡g -1 800㎡g)> - 1 ) surface area. In addition, ZrO 2 and Si-MCM-41 supported catalysts showed very small volume due to micropores, whereas Fe / HBeta was mostly due to micropores.
Figure PCTKR2017009564-appb-T000001
Figure PCTKR2017009564-appb-T000001
도 6은 암모니아-TPD 결과이다. 도 6에 의하면 각 촉매의 전체 산도는 다음 순서와 같다. Fe/HBeta > FeReOx/ZrO2 > FeReOx/MCM-41 > Fe/ZrO2 > Fe/MCM-41. 도 6에서 알 수 있듯이, Fe/ZrO2, Fe/MCM-41에 ReOx를 추가할 경우, 산도가 높아져 암모니아의 흡착량이 급격하게 증가함을 알 수 있으며, 이는 ReOx가 탈수와 같은 산-촉매 반응에 있어서 산도의 증가에 따라 매우 강력한 효과를 나타낸다는 것을 알 수 있다.Figure 6 shows the ammonia-TPD results. According to FIG. 6, the total acidity of each catalyst is as follows. Fe / HBeta> FeReO x / ZrO 2> FeReO x / MCM-41> Fe / ZrO 2> Fe / MCM-41. As can be seen from FIG. 6, when ReO x is added to Fe / ZrO 2 and Fe / MCM-41, the adsorption amount of ammonia increases sharply as the acidity increases. This is because ReO x is an acid- It can be seen that it shows a very strong effect with increasing the acidity in the catalytic reaction.
도 7의 TEM 결과에서 알 수 있듯이, 산화철의 분산이라는 관점에서 ZrO2가 Si-MCM-41보다 더 우수한 지지체라는 것을 알 수 있다. 도 7의 (a)에서 볼 수 있듯이 산화철은 Si-MCM-4 지지체에서 클러스터 형태의 검은 점으로 나타나지만, ZrO2경우에는 매우 고르게 분산되어 별도의 클러스터와 같은 형태로 나타나지 않음을 알 수 있다.As can be seen from the TEM results in FIG. 7, it can be seen that ZrO 2 is a more excellent support than Si-MCM-41 in terms of dispersion of iron oxide. As can be seen in FIG. 7 (a), the iron oxide appears as a black dot in the cluster form in the Si-MCM-4 support, but in the case of ZrO 2 , it is dispersed evenly and does not appear as a separate cluster.
<2. 활성도 확인><2. Check activity>
<2.1 비교예 결과><2.1 Comparative Example Results>
아래 표 2는 Fe/MCM-41, Fe/HBeta, Fe/ZrO2, FeReOx/MCM-41에 의한 구아이아콜, m-크레졸, 아니솔, 페놀의 HDO 반응에 의한 수율이다.Table 2 below shows the HDO yields of guaiacol, m-cresol, anisole and phenol by Fe / MCM-41, Fe / HBeta, Fe / ZrO 2 and FeReO x / MCM-41.
Figure PCTKR2017009564-appb-T000002
Figure PCTKR2017009564-appb-T000002
구아이아콜의 경우, Fe/MCM-41은 Fe/HBeta에 비해서 매우 낮은 BTX 수율을 보이고 있다. 그러나 Fe/MCM-41에 산도를 높이는 ReOx를 부가한 경우 수율이 3.6%에서 8.03%로 급격하게 증가하는 것을 볼 수 있다. 즉 구아이아콜의 경우 높은 산도가 BTX의 수율에 좋은 영향을 주는 것을 알 수 있다.In the case of guaiacol, Fe / MCM-41 has a much lower BTX yield than Fe / HBeta. However, the yield of Fe / MCM-41 increased rapidly from 3.6% to 8.03% when ReO x was added to increase the acidity. In other words, in case of guaiacol, high acidity has a good effect on the yield of BTX.
한편 도 7에서 볼 수 있던 바와 같이 Fe/ZrO2의 수율이 Fe/MCM-41보다 높은 것은 ZrO2 지지체에서 Fe의 분산이 훨씬 우수한 점도 영향을 미치는 것으로 보인다.On the other hand it is also higher than the Fe / yield of the ZrO 2 Fe / MCM-41, as was seen in 7 appears to be on the dispersion of the Fe much better viscosity influence from the ZrO 2 support.
350℃ 반응에서 구아이아콜의 BTX 수율은 Fe/HBeta > FeReOx/MCM-41 > Fe/ZrO2 > Fe/MCM-41로 나타났다. 반면에 온도를 낮춘 300℃ 반응에서 구아이아콜의 BTX 수율은 FeReOx/MCM-41 > Fe/ZrO2 > Fe/HBeta 순으로 나타났다. 즉, 온도가 높은 때는 산도가 높은 Fe/HBeta가 반응에 유리하지만, 온도가 낮을 경우에는 산도가 높은 Fe/HBeta에 히드록시기를 갖는 페놀이 더 잘 흡착하기 때문에 Fe/HBeta의 수율이 떨어지는 것으로 파악된다. 또한 Fe/HBeta는 촉매가 미세기공만을 가지고 있기 때문에 온도가 낮아짐에 따라 미세기공내의 분산(diffusion)이 줄어들고 이에 따라 수율이 떨어지는 것으로 해석된다.The BTX yields of guaiacol at 350 ℃ were Fe / HBeta> FeReO x / MCM-41> Fe / ZrO 2 > Fe / MCM-41. On the other hand, the BTX yield of guaiacol in the temperature-reduced 300 ° C reaction was in the order of FeReO x / MCM-41> Fe / ZrO 2 > Fe / HBeta. That is, Fe / HBeta having a high acidity is advantageous for the reaction when the temperature is high, but the yield of Fe / HBeta is low because the phenol having a hydroxy group is adsorbed better at a low temperature at the Fe / HBeta having a high acidity . In addition, the Fe / HBeta catalyst is interpreted to have a lower yield due to the reduction of diffusion in the micropores as the temperature decreases because the catalyst has only micropores.
다른 모델 화합물인 페놀, m-크레졸, 아니솔 등에 대한 BTX 수율 결과도 표 2에 나타나 있다. 구아이아콜과 달리 다른 화합물에서는 높은 온도에서도 FeReOx/MCM-41, Fe/ZrO2가 Fe/HBeta에 대비해 높은 수율을 보이고 있다. 즉 다른 원료 물질에서는 페놀의 수산기가 구아이아콜보다 적기 때문에 촉매의 산도가 반응에 영향을 덜 미치는 것으로 파악된다. 이와 같이 HDO에 반응에 의한 BTX 수율은 각 촉매와 각 반응물 마다 조금씩 다른 양상을 보이고 있다. The BTX yield results for the other model compounds phenol, m-cresol, anisole, etc. are also shown in Table 2. Unlike guaiacol, FeReO x / MCM-41 and Fe / ZrO 2 show higher yields than Fe / HBeta even at high temperatures. In other raw materials, the pH of the catalyst is less influenced by the acidity of the catalyst because the hydroxyl value of the phenol is lower than that of the former. In this way, the BTX yield by reaction with HDO is slightly different for each catalyst and each reactant.
<2.2 실시예 결과>&Lt; 2.2 Results of Example &
본원 발명에 따른 FeReOx/ZrO2 촉매를 사용한 구아이아콜 및 m-크레졸의 HDO 반응에 대한 결과를 표 3에 나타내었다. 표 3에서 볼 수 있듯이 본원 발명에 따른 FeReOx/ZrO2 촉매는 비교예의 다른 촉매에 대비하여 BTX 수율이 월등히 높다는 것을 알 수 있다. 본원 발명의 촉매가 ReOx 부분에 따른 산점과 ZrO2 부분에 의한 산점들처럼 다른 촉매의 산점들이 하나의 시스템으로 합쳐져서 수율이 높은 것으로 해석된다.The results of HDO reaction of guaiacol and m-cresol using FeReO x / ZrO 2 catalyst according to the present invention are shown in Table 3. As shown in Table 3, it can be seen that the FeReO x / ZrO 2 catalyst according to the present invention has a much higher BTX yield than other catalysts of the comparative examples. It can be interpreted that the catalyst of the present invention has a higher yield due to the incorporation of the acid sites of other catalysts such as the acid sites according to the ReO x moiety and the acid sites by the ZrO 2 moiety into one system.
표 1에서 볼 수 있듯이 본원 발명에 따른 FeReOx/ZrO2 촉매의 산도는 0.24mmol/g인반면 Fe/HBeta의 산도는 0.49mmol/g이다. 그러나 높은 산도에 유리한 350℃ 반응에서도 본원 발명의 FeReOx/ZrO2 촉매가 Fe/HBeta에 대비하여 월등히 높은 BTX 수율을 나타내고 있다. 이러한 점을 볼 때 본원 발명에 따른 촉매는 산도 외에도 분산 등의 효과에 있어서, HBeta에 대비해 뛰어난 점이 있는 것으로 해석되며, 이러한 점은 전혀 예측하지 못한 결과이다. 도 8에서 볼 수 있듯이 FeReOx/ZrO2 촉매는 계속적인 사용에 있어서도 페놀에 의한 비활성화가 매우 적다는 것을 알 수 있다. 160회 이상을 재사용하였음에도 초기의 BTX 수율과 유사한 값을 유지하고 있다. 본원 발명에서 수율을 나타내는 wt%는 투입 대비 생성된 물질을 중량을 기준으로 산정한 값이란 것을 의미한다.As can be seen in Table 1, the FeReO x / ZrO 2 catalyst according to the present invention has an acidity of 0.24 mmol / g, while the Fe / HBeta has an acidity of 0.49 mmol / g. However, the FeReO x / ZrO 2 catalyst of the present invention exhibits significantly higher BTX yields compared to Fe / HBeta even at 350 ° C. favorable to high acidity. From this point of view, the catalyst according to the present invention is interpreted as having excellent properties against HBeta in addition to the effect of acidity and dispersion, and this is an unpredictable result. As can be seen from Fig. 8, the FeReO x / ZrO 2 catalyst shows very little inactivation by phenol even in continuous use. Although it has been reused more than 160 times, it maintains a similar value to the initial BTX yield. In the present invention, wt%, which represents the yield, means a value calculated on the weight basis of the material produced as compared with the input.
Figure PCTKR2017009564-appb-T000003
Figure PCTKR2017009564-appb-T000003
한편 도 9에는 FeReOx/ZrO2, Fe/ZrO2, Fe/HBeta 촉매의 온도에 대한 영향을 보여주고 있다. 도 9는 m-크레졸의 HDO 반응에서 반응 온도에 따른 BTX 수율을 보여주고 있다. 도 9는 본원 발명에 따른 FeReOx/ZrO2촉매가 다른 촉매에 대비하여 매우 우수한 온도 특성을 가진다는 것으로 보여주고 있다. FeReOx/ZrO2촉매는 온도가 250℃까지 떨어져도 수율에 급격한 저하 없이 일정한 높은 값을 유지하고 있으나, 다른 촉매들은 300℃부터 급격한 저하 현상을 보이고 있다. 본원 발명에 따른 촉매의 BTX 수율은 저온인 250℃ 값도 Fe/HBeta의 500℃보다 높은 50.55중량%를 차지할 만큼 매우 우수하다. 비교예 촉매에서 수율의 급격한 감소는 흡착에 의한 촉매의 비활성화가 가장 큰 원인으로 추정된다.On the other hand, FIG. 9 shows the effect of FeReO x / ZrO 2 , Fe / ZrO 2 and Fe / HBeta catalysts on the temperature. Figure 9 shows the BTX yields according to the reaction temperature in the HDO reaction of m-cresol. FIG. 9 shows that the FeReO x / ZrO 2 catalyst according to the present invention has very excellent temperature characteristics as compared to other catalysts. The FeReO x / ZrO 2 catalyst maintains a constant high value without dropping the yield even when the temperature drops to 250 ° C, but other catalysts show a rapid decrease from 300 ° C. The BTX yield of the catalyst according to the present invention is very good even at a low temperature of 250 캜, which accounts for 50.55% by weight of Fe / HBeta higher than 500 캜. The abrupt decrease of the yield in the comparative catalyst is presumed to be caused by the deactivation of the catalyst by adsorption.
<3. 리그닌의 열분해와 연계된 수율><3. Yield associated with pyrolysis of lignin>
Fe/HBeta, Fe/ZrO2, FeReOx/MCM-41, FeReOx/ZrO2 리그닌 열분해와 연계된 촉매의 특성을 알아보기 위해서 크래프트 리그닌을 사용하였다. 600℃에서 리그닌을 열분해한 후 생성된 증기를 350℃의 촉매층을 통과시켰다. 도 10에 알 수 있듯이 촉매의 HDO 활성도는 FeReOx/ZrO2 > FeReOx/MCM-41 > Fe/ZrO2 > Fe/HBeta 순서로 나타났다. 본원 발명에 따른 FeReOx/ZrO2 촉매를 사용한 경우 톨루엔, 벤젠, 자일렌, 트리메틸벤젠, 펜타메틸벤젠, 나프탈렌이 주요 생성물이며, BTX와 총 방향족 화합물의 수율은 각각 4.61 및 6.87%였다.Kraft lignin was used to characterize the catalysts associated with pyrolysis of Fe / HBeta, Fe / ZrO 2 , FeReO x / MCM-41 and FeReO x / ZrO 2 lignin. After the lignin was pyrolyzed at 600 ° C, the generated vapor was passed through the catalyst layer at 350 ° C. As can be seen in FIG. 10, the HDO activity of the catalysts was in the order of FeReO x / ZrO 2 > FeReO x / MCM-41> Fe / ZrO 2 > Fe / HBeta. Toluene, benzene, xylene, trimethylbenzene, pentamethylbenzene, and naphthalene were the major products when the FeReO x / ZrO 2 catalyst according to the present invention was used, and the yields of BTX and the total aromatic compound were 4.61 and 6.87%, respectively.
종래 문헌과 비교해 볼 때 본원 발명에 따른 FeReOx/ZrO2 촉매는 리그닌 열분해 증기를 상압, 350℃에서 매우 효율적으로 BTX로 전환하는 것을 알 수 있다. 이러한 저온 전환 반응은 종래에는 보고되지 않은 놀라운 효과이다. 통상적으로 리그닌의 촉매 열분해는 500℃ 이상에서 진행되었다. 600℃ 이상에서 고온에서 탄화수소 생성이 증가한다는 점도 많은 문헌에서 보고되고 있다. 비특허문헌 3에서는 600℃ 이상의 고온이 필요하다고 언급했으며, HZSM-5 촉매를 사용하여 리그닌으로부터 방향족 탄화수소를 얻었으며, 이때 수율은 4.0중량%였다. 비특허문헌 4에서는 500℃ 무산소 조건에서 Fe/HBeta를 사용하여 리그닌을 촉매 열분해하였고, 이때 방향족 화합물의 수율은 5.13중량%였다.Compared with the prior art, it can be seen that the FeReO x / ZrO 2 catalyst according to the present invention converts lignin pyrolysis vapor to BTX very efficiently at 350 ° C. under atmospheric pressure. This low temperature conversion reaction is a surprising effect that has not been reported in the past. Catalytic pyrolysis of lignin typically proceeds above 500 ° C. It has also been reported in many literature that the production of hydrocarbons increases at a temperature higher than 600 ° C. Non-Patent Document 3 mentioned that a high temperature of 600 ° C or higher is required, and an aromatic hydrocarbon was obtained from lignin by using HZSM-5 catalyst at a yield of 4.0 wt%. In Non-Patent Document 4, lignin was catalytically cracked using Fe / HBeta under an oxygen-free condition at 500 ° C, and the yield of the aromatic compound was 5.13% by weight.
본원 발명에 따른 촉매 FeReOx/ZrO2에 의한 350℃ 수율이 종래 문헌의 고온에서의 수율보다 높은 6.87중량%이다. 본원 발명 표2와 표3에서 알 수 있듯이 350℃에서 본원 발명에 따른 FeReOx/ZrO2 촉매는 종래의 Fe/HBeta의 촉매보다 4.2배의 수율을 보이고 있는바, 본원 발명에 따른 촉매는 온화한 조건에서 종래 문헌에 대비하여 매우 우수한 특성을 보일 것이라는 것을 유추할 수 있다.The yield of the catalyst FeReO x / ZrO 2 at 350 ° C according to the present invention is 6.87% by weight, which is higher than the yield at high temperature in the conventional literature. As can be seen from Tables 2 and 3 of the present invention, the FeReO x / ZrO 2 catalyst according to the present invention exhibits a yield of 4.2 times higher than that of the conventional Fe / HBeta catalyst at 350 ° C. The catalyst according to the present invention has a mild condition It can be deduced that it will exhibit very excellent characteristics in comparison with the conventional literature.
이상과 같이 본원 발명에 따른 촉매는 온화한 조건인 상압, 350℃에서 종래의 촉매에 대비하여 매우 우수한 BTX 전환율을 보이고 있는바, 경제적이면서 실질적인 상업화 조건에 근접한 매우 우수한 촉매임을 알 수 있다.As described above, the catalyst according to the present invention exhibits a very good BTX conversion ratio at 350 ° C., which is a mild condition, as compared with the conventional catalyst, and thus it is economical and very close to commercial commercialization conditions.
본원 발명은 BTX 생산 수율이 50% 정도로 종래의 기술에 비해서 매우 높고, 저온 및 상압의 온화한 조건에서도 전환 반응을 수행할 수 있다는 장점이 있다. 저온 및 상압의 HDO 공정으로 인해 본원 발명은 리그닌으로부터 BTX를 생산할 수 있는 경제적이면서 효율적인 신규 공정에 적용될 수 있다.The present invention is advantageous in that the BTX production yield is as high as about 50% as compared with the conventional technology, and the conversion reaction can be performed even under mild conditions of low temperature and normal pressure. Due to the low temperature and atmospheric HDO processes, the present invention can be applied to new economical and efficient processes for producing BTX from lignin.

Claims (13)

  1. Zr 산화물 지지체에 Fe, Re, 및 산소를 포함하는 화합물이 부가된 촉매.A catalyst to which a compound containing Fe, Re, and oxygen is added to a Zr oxide support.
  2. 제1항에 있어서,The method according to claim 1,
    상기 Zr 산화물은 ZrO2이며 The Zr oxide is ZrO 2
    상기 Fe, Re, 및 산소를 포함하는 화합물은 FeReOx인 촉매.Compound comprising the Fe, Re, and oxygen is FeReO x catalyst.
  3. 제1항에 있어서,The method according to claim 1,
    상기 Zr 산화물 지지체에 상기 Fe, Re, 및 산소를 포함하는 화합물을 습식 함침법에 의해 함침한 촉매.Wherein the Zr oxide support is impregnated with a compound containing Fe, Re, and oxygen by a wet impregnation method.
  4. 제3항에 있어서,The method of claim 3,
    상기 Fe, Re, 및 산소를 포함하는 화합물을 습식 함침하는 방법은 Fe(NO3)3.9H2O와 NH4ReO4를 포함하는 수용액을 상기 Zr 산화물 지지체에 함침하는 것인 촉매.The method of wet impregnating a compound comprising Fe, Re, and oxygen comprises impregnating the Zr oxide support with an aqueous solution comprising Fe (NO 3 ) 3 .9H 2 O and NH 4 ReO 4 .
  5. 제1항 내지 제4항 중 어느 한 항에 따른 촉매를 수첨탈산소 반응에 사용하는 방법.Use of a catalyst according to any one of claims 1 to 4 for hydrotreating oxygenation.
  6. 제5항에 있어서,6. The method of claim 5,
    상기 수첨탈산소 반응은 페놀로부터 벤젠, 톨루엔, 자일렌의 방향족으로 전환하는 것인 수첨탈산소 반응에 사용하는 방법.Wherein said hydrocracking reaction is a conversion of phenol to benzene, toluene and xylene.
  7. 제5항에 있어서,6. The method of claim 5,
    상기 수첨탈산소 반응은 리그닌을 열분해한 생성물을 수첨탈산소 반응하는 것인 방법.Wherein the hydrocracking reaction is a hydrocracking reaction of pyrolysis products of lignin.
  8. 제1항 내지 제4항 중 어느 한 항에 따른 촉매를 사용하여 리그닌으로부터 방향족 화합물을 생산하는 방법.A process for producing an aromatic compound from lignin using the catalyst according to any one of claims 1 to 4.
  9. 제8항에 있어서, 상기 방법은 상압, 500℃ 이하에서 진행되는 리그닌으로부터 방향족 화합물을 생산하는 방법.9. The method of claim 8 wherein the process produces an aromatic compound from lignin that proceeds at or below atmospheric pressure.
  10. 제9항에 있어서, 상기 방법은 상압, 350℃에서 진행되며 주 생성물은 벤젠, 톨루엔, 자일렌인 리그닌으로부터 방향족 화합물을 생산하는 방법.10. The process of claim 9, wherein the process is conducted at atmospheric pressure at 350 DEG C and the main product is an aromatic compound produced from benzene, toluene, xylene, lignin.
  11. Zr 산화물 지지체를 초임계 합성을 통해서 준비하는 단계;Preparing a Zr oxide support through supercritical synthesis;
    Fe(NO3)3.9H2O와 NH4ReO4를 포함하는 수용액을 상기 Zr 산화물 지지체에 함침하는 단계;Impregnating the Zr oxide support with an aqueous solution comprising Fe (NO 3 ) 3 .9H 2 O and NH 4 ReO 4 ;
    상기 함침된 지지체를 건조하는 단계;Drying the impregnated support;
    상기 건조된 지지체를 소성반응 진행하는 단계;를Conducting a baking reaction on the dried support;
    포함하는 Zr 산화물 지지체에 Fe, Re, 및 산소를 포함하는 화합물이 부가된 촉매를 제조하는 방법.A method for producing a catalyst to which a compound containing Fe, Re, and oxygen is added to an included Zr oxide support.
  12. 제11항에 있어서,12. The method of claim 11,
    상기 건조는 150℃이하에서 2단계로 진행되는 촉매를 제조하는 방법.Wherein the drying is carried out in two stages at 150 DEG C or lower.
  13. 제11항에 있어서,12. The method of claim 11,
    상기 소성반응은 500℃이상에서 진행되는 촉매를 제조하는 방법.Wherein the calcination reaction is conducted at a temperature of 500 ° C or higher.
PCT/KR2017/009564 2017-08-31 2017-08-31 Method for selectively producing btx aromatics from phenols, which are generated through lignin pyrolysis, by mild condition hydrodeoxygenation reaction using fereo_x/zro_2 catalyst WO2019045150A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR1020170111134A KR101999567B1 (en) 2017-08-31 2017-08-31 Selective production of BTX aromatics by mild-condition hydrodeoxygenation of lignin pyrolysis-derived phenolics using FeReO_X/ZrO_2 catalyst
KR10-2017-0111134 2017-08-31

Publications (1)

Publication Number Publication Date
WO2019045150A1 true WO2019045150A1 (en) 2019-03-07

Family

ID=65527674

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2017/009564 WO2019045150A1 (en) 2017-08-31 2017-08-31 Method for selectively producing btx aromatics from phenols, which are generated through lignin pyrolysis, by mild condition hydrodeoxygenation reaction using fereo_x/zro_2 catalyst

Country Status (2)

Country Link
KR (1) KR101999567B1 (en)
WO (1) WO2019045150A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140031546A1 (en) * 2012-07-25 2014-01-30 Wenqin Shen Hydrodeoxygenation catalyst
US20140051872A1 (en) * 2012-08-15 2014-02-20 Virent, Inc. Catalysts for hydrodeoxygenation of oxygenated hydrocarbons
KR20140100614A (en) * 2013-02-05 2014-08-18 한국과학기술연구원 Method for Synthesis of Molybdenum carbide catalyst for Hydrodeoxygenation
US20140275468A1 (en) * 2013-03-12 2014-09-18 The Procter & Gamble Company Catalysts And Processes For The Production Of Aromatic Compounds From Lignin
CA2928831A1 (en) * 2013-10-27 2015-04-30 Purdue Research Foundation Catalytic biomass conversion methods, catalysts, and methods of making the same

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030100807A1 (en) * 2001-10-05 2003-05-29 Shabtai Joseph S Process for converting lignins into a high octane additive
US20130079566A1 (en) * 2011-09-27 2013-03-28 Nevada, Catalytic process for conversion of biomass into hydrocarbon fuels
US20150057475A1 (en) * 2013-08-23 2015-02-26 Battelle Memorial Institute Bi-functional catalyst and processes for conversion of biomass to fuel-range hydrocarbons
CN104744204A (en) * 2015-02-04 2015-07-01 华东理工大学 Method for preparing aromatic hydrocarbon by carrying out catalytic hydrodeoxygenation on lignin
KR20160104207A (en) 2015-02-26 2016-09-05 순천대학교 산학협력단 Method for Preparing Biooil from biomass using acidic nanoporous solid catalyst
KR101725178B1 (en) 2016-03-25 2017-04-10 서울시립대학교 산학협력단 Production of bio oil from lignin by two step catalysis pyrolysis

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140031546A1 (en) * 2012-07-25 2014-01-30 Wenqin Shen Hydrodeoxygenation catalyst
US20140051872A1 (en) * 2012-08-15 2014-02-20 Virent, Inc. Catalysts for hydrodeoxygenation of oxygenated hydrocarbons
KR20140100614A (en) * 2013-02-05 2014-08-18 한국과학기술연구원 Method for Synthesis of Molybdenum carbide catalyst for Hydrodeoxygenation
US20140275468A1 (en) * 2013-03-12 2014-09-18 The Procter & Gamble Company Catalysts And Processes For The Production Of Aromatic Compounds From Lignin
CA2928831A1 (en) * 2013-10-27 2015-04-30 Purdue Research Foundation Catalytic biomass conversion methods, catalysts, and methods of making the same

Also Published As

Publication number Publication date
KR101999567B1 (en) 2019-10-01
KR20190024288A (en) 2019-03-08

Similar Documents

Publication Publication Date Title
Huang et al. Lignin-first biorefinery: a reusable catalyst for lignin depolymerization and application of lignin oil to jet fuel aromatics and polyurethane feedstock
Kelkar et al. A survey of catalysts for aromatics from fast pyrolysis of biomass
Sirous-Rezaei et al. Mild hydrodeoxygenation of phenolic lignin model compounds over a FeReO x/ZrO 2 catalyst: zirconia and rhenium oxide as efficient dehydration promoters
Ma et al. Selective deoxygenation of lignin during catalytic fast pyrolysis
Kelkar et al. Aromatics from biomass pyrolysis vapour using a bifunctional mesoporous catalyst
Sirous-Rezaei et al. Insight into the effect of metal and support for mild hydrodeoxygenation of lignin-derived phenolics to BTX aromatics
Zhang et al. Catalytic upgrading of coal pyrolysis volatiles over metal-loaded HZSM-5 catalysts in a fluidized bed reactor
KR101666089B1 (en) Systems and processes for catalytic pyrolysis of biomass and hydrocarbonaceous materials for production of aromatics with optional olefin recycle, and catalysts having selected particle size for catalytic pyrolysis
Wang et al. Hydrodeoxygenation of dibenzofuran over noble metal supported on mesoporous zeolite
US9895682B2 (en) Catalyst for selective conversion of oxygenates to aromatics
Triantafyllidis et al. Hydrothermally stable mesoporous aluminosilicates (MSU-S) assembled from zeolite seeds as catalysts for biomass pyrolysis
Antonakou et al. Evaluation of various types of Al-MCM-41 materials as catalysts in biomass pyrolysis for the production of bio-fuels and chemicals
JP5662168B2 (en) Catalytic pyrolysis of solid biomass and related biofuels, aromatics, and olefinic compounds
Ju et al. Efficient hydro-deoxygenation of lignin derived phenolic compounds over bifunctional catalysts with optimized acid/metal interactions
Li et al. Hydrodeoxygenation of phenols, acids, and ketones as model bio-oil for hydrocarbon fuel over Ni-based catalysts modified by Al, La and Ga
KR101815056B1 (en) Method for the conversion of polycyclic aromatic hydrocarbons into BTX-rich mono-aromatic hydrocarbons using metal substitution zeolite
JP2011514927A5 (en)
KR102233329B1 (en) Method for dehydrating a mixture containing ethanol and isopropanol
Yung et al. Role of Pt during hydrodeoxygenation of biomass pyrolysis vapors over Pt/HBEA
Scaldaferri et al. CO cleavage of diphenyl ether followed by CC coupling reactions over hydrophobized Pd/HY catalysts
Chang et al. Production of aromatic hydrocarbons from catalytic pyrolysis of Huadian oil shale using ZSM-5 zeolites as catalyst
KR102246412B1 (en) Catalyst for Increasing production of BTX aromatics by mild-condition hydrodeoxygenation of lignin pyrolysis-derived phenolics and selective production method of BTX aromatic using thereby
Sudhakar et al. Pt/Ni wet impregnated over Al incorporated mesoporous silicates: a highly efficient catalyst for anisole hydrodeoxygenation
Guo et al. Harvesting alkyl phenols from lignin monomers via selective hydrodeoxygenation under ambient pressure on Pd/α-MoC catalysts
ZHANG et al. Effect of hierarchical ZSM-5 zeolites on product distribution of low rank coal fast pyrolysis in a fluidized bed

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 17923475

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 17923475

Country of ref document: EP

Kind code of ref document: A1