WO2019039990A1 - A cooling arrangement for a hybrid vehicle comprising an electric drive unit, a combustion engine and a whr system - Google Patents

A cooling arrangement for a hybrid vehicle comprising an electric drive unit, a combustion engine and a whr system Download PDF

Info

Publication number
WO2019039990A1
WO2019039990A1 PCT/SE2018/050838 SE2018050838W WO2019039990A1 WO 2019039990 A1 WO2019039990 A1 WO 2019039990A1 SE 2018050838 W SE2018050838 W SE 2018050838W WO 2019039990 A1 WO2019039990 A1 WO 2019039990A1
Authority
WO
WIPO (PCT)
Prior art keywords
radiator
cooling
coolant
cooling arrangement
arrangement according
Prior art date
Application number
PCT/SE2018/050838
Other languages
French (fr)
Inventor
Zoltan Kardos
Ola Hall
Tomas Alsterdal
Markus MUSTONEN
Original Assignee
Scania Cv Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Scania Cv Ab filed Critical Scania Cv Ab
Priority to DE112018003581.6T priority Critical patent/DE112018003581B4/en
Publication of WO2019039990A1 publication Critical patent/WO2019039990A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B29/00Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
    • F02B29/04Cooling of air intake supply
    • F02B29/0406Layout of the intake air cooling or coolant circuit
    • F02B29/0437Liquid cooled heat exchangers
    • F02B29/0443Layout of the coolant or refrigerant circuit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K11/00Arrangement in connection with cooling of propulsion units
    • B60K11/02Arrangement in connection with cooling of propulsion units with liquid cooling
    • B60K11/04Arrangement or mounting of radiators, radiator shutters, or radiator blinds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P3/00Liquid cooling
    • F01P3/18Arrangements or mounting of liquid-to-air heat-exchangers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P3/00Liquid cooling
    • F01P3/18Arrangements or mounting of liquid-to-air heat-exchangers
    • F01P2003/182Arrangements or mounting of liquid-to-air heat-exchangers with multiple heat-exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P2050/00Applications
    • F01P2050/24Hybrid vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P3/00Liquid cooling
    • F01P3/12Arrangements for cooling other engine or machine parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02GHOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
    • F02G5/00Profiting from waste heat of combustion engines, not otherwise provided for
    • F02G5/02Profiting from waste heat of exhaust gases
    • F02G5/04Profiting from waste heat of exhaust gases in combination with other waste heat from combustion engines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles

Definitions

  • a cooling arrangement for a hybrid vehicle comprising an electric drive unit, a combustion engine and a WHR system
  • the present invention relates to a cooling arrangement for a hybrid vehicle comprising an electric drive unit, a combustion engine and a WHR system according to the preamble of claim 1.
  • Hybrid vehicles may be powered by an electric drive unit and a combustion engine.
  • the electric drive unit may comprise an electric machine which alternately works as motor and generator, an electrical energy storage storing electrical energy and power electronics controlling the flow of electrical energy between the electrical energy storage and the electric machine.
  • the electric machine, the electrical energy storage and the power electronics are heated during operation and they need to be cooled.
  • the electrical energy storage is designed to operate within a specific temperature range, which may be within the temperature range of 20-40°C.
  • the power electronics can usually withstand a temperature up to about 60-70 °C.
  • the combustion engine may have an optimal efficiency within a temperature range of 90- 110°C.
  • a cooling system for cooling of the electrical energy storage and the power electronics needs to provide coolant at two different temperature levels for providing a sufficient cooling of the electrical energy storage and the power electronics se components.
  • a conventional such cooling system comprises two radiators which are arranged on a longitudinal frame on one side of the vehicle.
  • a WHR system (Waste Heat Recovery System) which recovers waste thermal energy and convert it to mechanical energy or electrical energy.
  • the WHR system may recover heat energy from the exhaust gases of the combustion engine.
  • the working medium has to be cooled in a condenser to a condensation temperature as low as possible and substantially without subcooling.
  • ethanol is used as working medium, an optimal condensation temperature is about 70 °C.
  • coolant circulating in a cooling system which also cools the combustion engine.
  • Such a conventional cooling system comprises at least two radiators arranged at a front portion of the vehicle.
  • a hybrid vehicle provided with a WHR system comprises components which are to be cooled to a plurality of different temperature levels.
  • To use two separate cooling systems for cooling of the hybrid components and the WHR system having the radiators arranged at different positions in the vehicle requires a lot of space in a vehicle.
  • the object of the present invention is to provide a cooling arrangement for a hybrid vehicle provided with a WHR system, which is able to cool the including components to required temperature levels at the same time as it requires a relatively small space in the vehicle.
  • the cooling arrangement comprises a cooler package comprising four radiators.
  • a first radiator is primarily used to cool coolant for cooling of the energy storage
  • a second radiator is primarily used to cool coolant for cooling of the power electronics
  • a third radiator is primarily used to cool coolant for cooling of the working medium in a condenser of the WHR system
  • a fourth radiator is primarily used to cool coolant for cooling of the combustion engine. All radiators are arranged in a common air flow passage in the vehicle. Since the first radiator and the second radiator are arranged in positions upstream of the third radiator and the fourth radiator it is possible to cool the energy storage and the power electronics with coolant of a lower temperature than the coolant cooling the condenser and the combustion engine.
  • radiators In view of the fact that all radiators are arranged in a common cooler package in a common air flow passage, the radiators require a relatively small space.
  • the cooler package is preferably arranged in a common air flow passage at a front portion of the vehicle.
  • the first radiator and the second radiator are preferably arranged in a position in which they are cooled by air of ambient temperature.
  • the first radiator and the second radiator are arranged in a common plane roughly perpendicular to the intended flow direction of the cooling air flow through the flow passage.
  • “Rougly perpendicular” may be interpreted as “substantially perpendicular”.
  • the common plane may e.g. be arranged within the range of 80-100 degrees relatively the intended flow direction. In this position the first radiator and the second radiator may form a relatively thin upstream layer of the cooler package. Consequently, the first radiator and the second radiator require are relatively small space in the cooler package.
  • the third radiator and the fourth radiator may be arranged in a common plane roughly perpendicular to the intended flow direction of the cooling air flow through the flow passage. The third radiator and the fourth radiator may form a downstream layer of the cooler package. Thus, the third radiator and the fourth radiator also require are relatively small space in the cooler package.
  • the first radiator is arranged in a position in relation to the third radiator such at least a part of the cooling air flow which flows through the first radiator also flows through the third radiator.
  • Such a positioning of the first radiator and the third radiator results in that the third radiator is cooled by an air flow of a higher temperature than the first radiator.
  • the cooling requirement of the energy storage is greatest during operating conditions when the hybrid vehicle is powered by the electric drive unit and the cooling requirement of the condenser is greatest when the hybrid vehicle is powered by the combustion engine. Consequently, a high cooling requirement of the first radiator does not coincide with a high cooling requirement of the third radiator.
  • the cooling arrangement comprises at least one electric radiator fan arranged in a position such that it is able to provide a forced cooling air flow through the first radiator and the third radiator.
  • an electric radiator fan By means of such an electric radiator fan, it is possible to adjust the air flow through the first radiator and the third radiator and thus the cooling effect of the coolant in the first radiator and the third radiator.
  • the cooler package comprises a charge air cooler.
  • the charge air cooler may be arranged in a position downstream of the second radiator such at least a part of the air which flows through the second radiator also flows through the charge air cooler.
  • the charged air is cooled by air of a higher temperature than the coolant in the second radiator.
  • the cooling requirement of the power electronics is greatest during operating conditions when the hybrid vehicle is powered by the electric drive unit and the cooling requirement of the charge air is greatest when the hybrid vehicle is powered by the combustion engine. Consequently, a high cooling requirement of the coolant in the second radiator does not coincide with a high cooling requirement of the air in the charge air cooler. In view of this fact, it is substantially always possible to cool the charge air in the charge air cooler by air of a relatively low temperature during operating conditions when there is a high cooling requirement of the charge air.
  • the at least one electric radiator fan and the charge air cooler are arranged in a common plane roughly perpendicular to the intended flow direction of the cooling air flow through the flow passage.
  • the electric radiator fan and the charge air cooler may form an intermediate layer of the cooler package arranged in a position downstream of the first radiator and the second radiator and in a position upstream of the third radiator and the fourth radiator.
  • the cooling arrangement comprises a mechanical radiator fan driven by the combustion engine which is configured to force cooling air flow through the radiators when the combustion engine is in operation. The mechanical radiator fan ensures that the cooler package receives a sufficient cooling air flow during operating conditions when the combustion engine is running.
  • the cooling arrangement comprises flow path members which are able to create a first primary coolant flow path in which the energy storage is cooled by coolant from the first radiator, a second primary coolant flow path in which the power electronics are cooled by coolant from the second radiator and a third primary coolant flow path in which the condenser is cooled by coolant from the third radiator.
  • Such primary coolant flow path members may comprise two way valves or three way valves directing the coolant flow between the radiators and the respective components to be cooled.
  • said coolant flow path members are able to stop the coolant flow between the first radiator and the energy storage during operating condition when it is not possible to cool the coolant in the first radiator to a temperature low enough for cooling the energy storage.
  • the energy storage may be cooled by a separate coolant circuit in which the coolant is cooled by a refrigeration system.
  • said coolant flow path members are able to provide an alternative coolant flow path making it possible to cool the power electronics or the condenser by coolant from the first radiator when the coolant flow between the first radiator and the energy storage is stopped.
  • the power electronics may be cooled by coolant circulating through the first radiator and the second radiator in parallel or in series.
  • the condenser is cooled by coolant circulating through the first radiator and the third radiator in parallel or in series.
  • said coolant flow path members are able to stop the coolant flow through the second radiator during operating condition when a cooler arranged in a position downstream of the second radiator requires an increased cooling.
  • the downstream positioned cooler will be cold by an air flow of a lower temperature. This measure increases the cooling capacity in the downstream positioned cooler.
  • the downstream positioned cooler may be the charge air cooler or the fourth radiator which cools the combustion engine.
  • said coolant flow path members are able to provide an alternative coolant flow path making it possible to cool the power electronics by coolant from the third radiator when it is no cooling requirement of the condenser at the same time as it is cooling requirement of the power electronics.
  • the third radiator When there is no need to cool the condenser, it is a great opportunity to use the third radiator to provide an increased cooling of the power electronics.
  • the power electronics may be cooled by coolant circulating through the second radiator and the third radiator in parallel or in series.
  • Fig. 1 shows a cooler package of a cooling arrangement according to the
  • Fig 2 shows an exploded view of the cooler package
  • Fig 3 shows an embodiment of individual cooling circuits of the cooling
  • Fig. 1 shows a front portion of a schematically indicated hybrid vehicle 1.
  • the hybrid vehicle 1 is powered by an electric drive unit 2, a combustion engine 3 and a WHR system 4.
  • the electric drive unit 2 comprises an electric machine 2a which alternately works as motor and generator, an electrical energy storage 2b storing electrical energy and power electronics 2c controlling the flow of electrical energy between the electrical energy storage 2b and the electric machine 2a.
  • the electrical energy storage 2a are designed to operate within a relatively low temperature range of about 20-40°C.
  • the power electronics can usually withstand a temperature up to about 60-70°C.
  • the combustion engine 3, which may be a supercharged diesel engine, may have an optimal efficiency within a temperature range of 90- 110°C.
  • the WHR system 4 may have a conventional design comprising a pump which pressurizes and circulates a working medium in the system, an evaporator in which the working medium is heated to an evaporation temperature by a heat sources.
  • the heat source may be the exhaust gases from the combustion engine 3.
  • the pressurized and heated gaseous working medium is expanded in an expander such that mechanical energy is generates which can be used to power the hybrid vehicle 1 or apparatuses on the hybrid vehicle 1.
  • the expander is connected to a generator generating electrical energy.
  • the working medium leaving the expander is received in a condenser 4a.
  • the working medium is cooled in the condenser 4a to a temperature at which it condenses.
  • the working medium In order to achieve a high thermal efficiency of a WHR system, the working medium has to be cooled to a condensation temperature as low as possible and substantially without subcooling. In case the working medium is ethanol, it is suitable to provide a condensation temperature of about 70°C in the condenser 4a.
  • a cooling arrangement for cooling of the electrical energy storage 2b, the power electronics 2c, the combustion engine 3 and the condenser 4a comprises a cooler package 5 arranged in an air flow passage 6 at a front portion of the hybrid vehicle 1.
  • a cooling air flow 7 flows through the air flow passage 6 and cools the cooler package 5.
  • the cooler package 5 comprises a first radiator ⁇ and a second radiator r 2 which forms a first layer of the cooler package 5 in a common first plane Ai roughly perpendicular to the intended flow direction of the cooling air flow 7 through the flow passage 6.
  • the cooler package 5 comprises a number of electric radiator fans 8 arranged in a position downstream of the first radiator n.
  • a charge air cooler 9 is arranged in a position downstream of the second radiator r 2 in the flow passage 6.
  • the electric radiator fans 8 and the charge air cooler 9 form a second layer of the cooler package in a common second plane A 2 roughly perpendicular to the intended flow direction of the cooling air flow 7 through the flow passage 6.
  • the cooler package 5 comprises a third radiator r 3 and a fourth radiator r 4 forming a third layer in a common third plane A 3 roughly perpendicular to the intended flow direction of the cooling air flow 7 through the flow passage 6.
  • the third plane A 3 is arranged in a position downstream of the second plane A 2 in view of the intended direction of the cooling air flow 7 through the flow channel 6.
  • the cooling air flow 7 through the flow passage 6 is generated by ram air, the electric radiator fans 8 and a mechanical radiator fan 10.
  • a fan shroud 11 defines an end portion of the coolant flow path 6.
  • a first jalousie device ji is arranged in a position upstream of the first radiator n and a second jalousie device j 2 is arranged in a position upstream of the second radiator r 2 .
  • the first jalousie device ji is moved to the closed position.
  • the second jalousie device j 2 is moved to the closed position.
  • the first jalousie device ji may be arranged in a position between the first radiator n and the third radiator r 3 . In this case, the first jalousie device ji may replaces the electric radiator fans 8.
  • Fig. 2 shows an exploded view of the cooler package 5.
  • the first radiator n is primarily used to cool coolant directed, via a schematically indicated first coolant circuit ci, to the energy storage 2b.
  • the second radiator r 2 is primarily used to cool coolant directed, via a schematically indicated second coolant circuit c 2 , to the power electronics 2c.
  • the third radiator r 3 is primarily used to cool coolant directed, via a schematically indicated third coolant circuit c 3 , to the condenser 4a.
  • the fourth radiator r 4 is used to cool coolant directed, via a schematically indicated fourth coolant circuit c 4 , to the combustion engine 3.
  • the fourth cooling circuit c 4 may have a conventional design comprising a not indicated coolant pump which circulates the coolant in the fourth coolant circuit c 4 , a radiator bypass line and a thermostat directing the coolant to the radiator bypass line or the fourth radiator r 4 in view of the temperature of the coolant.
  • Fig 3 shows an embodiment of the first coolant circuit ci, the second coolant circuit c 2 and the third coolant circuit c 3 .
  • the first cooling circuit ci comprises a first coolant pump pi used to circulate coolant through the first coolant circuit ci and the energy storage 2b.
  • the first circuit ci is connectable to the first radiator ⁇ by means of a first three way valve vi which is arranged at an inlet of the first radiator ⁇ and a second three way valve v 2 which is arranged at an outlet of the first radiator n.
  • the second cooling circuit c 2 comprises a second coolant pump p 2 used to circulate coolant through the second circuit c 2 and the power electronics 2c.
  • the second circuit c 2 is connectable to the second radiator r 2 by means of a third three way valve v 3 which is arranged at an inlet of the second radiator r 2 and a fourth three way valve v 4 which is arranged at an outlet of the second radiator r 2 .
  • the third cooling circuit c 3 comprises a third coolant pump p 3 used to circulate coolant through the third circuit c 3 and the condenser 4a.
  • the third circuit c 3 is connectable to the third radiator r 3 by means of a fifth three way valve vs which is arranged at an inlet of the third radiator r 3 and a sixth three way valve v 6 which is arranged at an outlet of the third radiator r 3 .
  • the cooling arrangement comprises a first connection line li making it possible to direct coolant from the second coolant circuit c 2 to the first radiator n and a second connection line 1 2 making it possible to return the coolant from the first radiator n to the second coolant circuit c 2 .
  • the existence of the first connection line li and the second connection line 1 2 make it possible to cool the coolant in the second coolant circuit c 2 in the first radiator n.
  • the cooling arrangement comprises a third connection line 1 3 making it possible to direct coolant from the second coolant circuit c 2 to the third radiator r 3 and a fourth connection line 1 4 making it possible to return coolant from the third radiator r 3 to the second coolant circuit c 2 .
  • the existence of the third connection line 1 3 and the fourth connection line 1 4 make it possible to cool the coolant in the second coolant circuit c 2 in the third radiator r 3 .
  • a control unit 12 controls the above mentioned valves vi-6 and the pumps pi_ 3 in the respective circuits ci_ 3 by means of information 13 about relevant operating parameters.
  • Said operating parameters may include the ambient air temperature and the
  • the control unit 12 may receive substantially continuously information from temperature sensors about said temperatures. However, it is only possible to cool the energy storage 2b by coolant from the first radiator n in case the coolant is cooled to a temperature in the first radiator ⁇ which is lower than the temperature of the energy storage 2b. The control unit 12 determines if ambient air temperature is low enough to cool the coolant in the first radiator ⁇ to a temperature which is lower than the temperature of the energy storage 2b.
  • the control unit 12 positions the first three way valve vi such that it directs coolant from the energy storage 2b in a first flow direction via to the first radiator ⁇ and the second three way valve v 2 such that it directs the coolant from the first radiator ⁇ in a first flow direction v 2a to the energy storage 2b. Said positioning of the first three way valve vi and the second three way vale v 2 creates a first primary coolant flow path in which the coolant is cooled in the first radiator ⁇ before it cools the energy storage 2b.
  • the control unit 12 shuts off the first pump pi and controls the three way valves vi, v 2 such that the coolant flow between the energy storage 2b and the first radiator ⁇ is stopped.
  • the control unit 12 starts a not shown refrigeration system which cools coolant in a separate not shown coolant circuit.
  • the coolant in said separate circuit is used to cool the energy storage 2b.
  • the control unit 12 may receive information 13 about the temperature of the power electronics 2c. In case ambient air temperature is too high for cooling the energy storage 2b, it is likely that also the power electronics 2c requires an increased cooling.
  • the control unit 12 positions the third three way valve v 3 such that it directs a part of the coolant flow from the power electronics 2c in a first flow direction v 3a towards the second radiator r 2 and a remaining part of said coolant flow in a second flow direction v3 ⁇ 4 to the first connection line li.
  • the control unit 12 positions the first three way valve vi such that it directs the coolant flow in the first connection line li in a second flow direction vib towards the first radiator n.
  • the second three way valve v 2 is positioned by the control unit 12 such that the coolant leaving the first radiator ⁇ is directed in a second flow direction v 2 b to the second connection line 1 2 and back to the second coolant circuit c 2 in a position downstream of the fourth three way valve v 4 .
  • the fourth three way valve v 4 is positioned such that it directs the coolant leaving the second radiator r 2 in a first flow direction v 4a toward the second pump p 2 and the power electronics 2c.
  • the second connection line 1 2 may direct the coolant leaving the first radiator n to the second circuit c 2 in a position upstream of the second radiator r 2 . In such a case, it is possible to cool the coolant in the first radiator ⁇ and the second radiator r 2 in series before it cools the power electronics 2c.
  • the control unit 12 may also receive information 13 about the temperatures of the charge air leaving the charge air cooler 9 and the temperature of the combustion engine 3. In case the temperatures of the charge air and the combustion engine 3 are lower than a maximum acceptable temperature, the control unit 12 maintains the regular cooling of the coolant in the second radiator r 2 and thus the cooling of the power electronics 2c. On the other hand, in case the temperature of the charge air or the temperature of the combustion engine 3 is higher than a maximum acceptable temperature, the control unit 12 determines that the charge air or the combustion engine 3 require an increased cooling. In such a case, the control unit 12 starts the refrigeration system which takes over the cooling of the energy storage 2b.
  • control unit 12 positions the third three way valve v 3 such that it directs the entire coolant flow from the power electronics 2c in the second flow direction v3 ⁇ 4 to the first connection line li and via the first three way valve vi to the first radiator n.
  • the control unit 12 positions the second three way valve v 2 such that the coolant leaving the first radiator n is directed in the second flow direction v2b to the second connection line 1 2 and back to the second circuit c 2 .
  • the coolant in the second circuit c 2 is only cooled in the first radiator n. Since there is no coolant to be cooled in the second radiator r 2 , the cooling air flow 7 has a lower temperature when it passes through the charge air cooler 9 and the fourth radiator r 4 . The lower temperature of the cooling air flow 7 results in an increased cooling of the charge air in the charge air cooler 9 and the coolant in the fourth radiator r 4 . This measure will probably reduce the temperature of the charge air and the temperature of the combustion engine 3 to an acceptable level.
  • the control unit 12 may also receive information 13 about the cooling requirement of the WHR system 4.
  • the control unit 12 positions the fifth three way valve vs such that coolant from the condenser 4a directs coolant in a first flow direction vsa to the third radiator r 3 .
  • the coolant leaving the third radiator r 3 is directed in a first flow direction v 6 a by the sixth three way valve v 6 towards the third coolant pump p3 and the condenser 4a.
  • the third pump p3 circulates coolant through a primarily flow path between the third radiator r 3 and the condenser 4a.
  • the control unit 12 receives information about the temperature of the power electronics 2c. In case the power electronics 2c requires an increased cooling, the control unit 12 shuts off the third pump p 3 such that the coolant circulation in the third coolant circuit c 3 ceases.
  • the control unit 12 positions the fourth three way valve v 4 such that the coolant leaving the second radiator r 2 is directed in a second flow direction v 4 b to the third connection line 1 3 .
  • the control unit 12 positions the fifth three way valve vs such that the coolant in the third connection line 1 3 is directed in a second flow direction vsb to the third radiator r 3 .
  • the control unit 12 positions the sixth three way valve v 6 such that the coolant leaving the third radiator r 3 is directed in a second flow direction v 6 b to the fourth connection line 1 4 and back to the second coolant circuit c 2 . Consequently, during operating conditions when there is no cooling requirement of the condenser 4a, it is possible to circulate the coolant in the second circuit c 2 , via an alternative coolant flow path, from the second coolant circuit c 2 through the second radiator r 2 and the third radiator r 3 in series and provide an increased cooling of the power electronics 2c.
  • the invention is not restricted to the described embodiment but may be varied freely within the scope of the claims. It is, for example, possible to use other kinds of valves and connecting lines for creating primary coolant flow paths and alternative coolant flow paths between the respective radiators and the components to be cooled.
  • the coolant circuits ci_ 4 may be used to cool more objects than the above indicated.
  • the second circuit c 2 may, for example, also be used to cool the electric machine 2a.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Transportation (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)

Abstract

The present invention relates to a cooling arrangement for a hybrid vehicle (1) comprising an electric drive unit (2), a combustion engine (3) and a WHR system (4), wherein the cooling arrangement comprises a cooler package (5) arranged in an air flow passage (6) of the hybrid vehicle (1).The cooler package (5) comprises a first radiator (r1) which is primarily used to cool coolant for cooling of an energy storage (2b) of the electric drive unit (2), a second radiator (r2) which is primarily used to cool coolant for cooling of cooling power electronics (2c) of the electric drive unit (2), a third radiator (r3) which is primarily used to cool coolant for cooling of a condenser (4a) of the WHR system (4) and a fourth radiator (r4) which is used to cool coolant for cooling of the combustion engine (3). The first radiator (r1) and the second radiator (r2) are arranged in positions upstream of the third radiator (r3) and the fourth radiator (r4) in view of the intended flow direction of a cooling air flow (7) through the air flow passage (6).

Description

A cooling arrangement for a hybrid vehicle comprising an electric drive unit, a combustion engine and a WHR system
BACKGROUND OF THE INVENTION AND PRIOR ART
The present invention relates to a cooling arrangement for a hybrid vehicle comprising an electric drive unit, a combustion engine and a WHR system according to the preamble of claim 1. Hybrid vehicles may be powered by an electric drive unit and a combustion engine. The electric drive unit may comprise an electric machine which alternately works as motor and generator, an electrical energy storage storing electrical energy and power electronics controlling the flow of electrical energy between the electrical energy storage and the electric machine. The electric machine, the electrical energy storage and the power electronics are heated during operation and they need to be cooled. The electrical energy storage is designed to operate within a specific temperature range, which may be within the temperature range of 20-40°C. The power electronics can usually withstand a temperature up to about 60-70 °C. The combustion engine may have an optimal efficiency within a temperature range of 90- 110°C. A cooling system for cooling of the electrical energy storage and the power electronics needs to provide coolant at two different temperature levels for providing a sufficient cooling of the electrical energy storage and the power electronics se components. A conventional such cooling system comprises two radiators which are arranged on a longitudinal frame on one side of the vehicle.
In order to reduce the energy consumption of a motor vehicle powered by a combustion engine, it is possible to use a WHR system (Waste Heat Recovery System) which recovers waste thermal energy and convert it to mechanical energy or electrical energy. The WHR system may recover heat energy from the exhaust gases of the combustion engine. In order to achieve a high thermal efficiency of a WHR system, the working medium has to be cooled in a condenser to a condensation temperature as low as possible and substantially without subcooling. In case ethanol is used as working medium, an optimal condensation temperature is about 70 °C. It is known to cool the working medium in the condenser by coolant circulating in a cooling system which also cools the combustion engine. Such a conventional cooling system comprises at least two radiators arranged at a front portion of the vehicle.
Thus, a hybrid vehicle provided with a WHR system comprises components which are to be cooled to a plurality of different temperature levels. To use two separate cooling systems for cooling of the hybrid components and the WHR system having the radiators arranged at different positions in the vehicle requires a lot of space in a vehicle.
SUMMARY OF THE INVENTION
The object of the present invention is to provide a cooling arrangement for a hybrid vehicle provided with a WHR system, which is able to cool the including components to required temperature levels at the same time as it requires a relatively small space in the vehicle.
The above mentioned object is achieved by the cooling arrangement according to claim 1. The cooling arrangement comprises a cooler package comprising four radiators. A first radiator is primarily used to cool coolant for cooling of the energy storage, a second radiator is primarily used to cool coolant for cooling of the power electronics, a third radiator is primarily used to cool coolant for cooling of the working medium in a condenser of the WHR system and a fourth radiator is primarily used to cool coolant for cooling of the combustion engine. All radiators are arranged in a common air flow passage in the vehicle. Since the first radiator and the second radiator are arranged in positions upstream of the third radiator and the fourth radiator it is possible to cool the energy storage and the power electronics with coolant of a lower temperature than the coolant cooling the condenser and the combustion engine. In view of the fact that all radiators are arranged in a common cooler package in a common air flow passage, the radiators require a relatively small space. The cooler package is preferably arranged in a common air flow passage at a front portion of the vehicle. The first radiator and the second radiator are preferably arranged in a position in which they are cooled by air of ambient temperature.
According to an embodiment of the invention, the first radiator and the second radiator are arranged in a common plane roughly perpendicular to the intended flow direction of the cooling air flow through the flow passage. "Rougly perpendicular" may be interpreted as "substantially perpendicular". The common plane may e.g. be arranged within the range of 80-100 degrees relatively the intended flow direction. In this position the first radiator and the second radiator may form a relatively thin upstream layer of the cooler package. Consequently, the first radiator and the second radiator require are relatively small space in the cooler package. The third radiator and the fourth radiator may be arranged in a common plane roughly perpendicular to the intended flow direction of the cooling air flow through the flow passage. The third radiator and the fourth radiator may form a downstream layer of the cooler package. Thus, the third radiator and the fourth radiator also require are relatively small space in the cooler package.
According to an embodiment of the invention, the first radiator is arranged in a position in relation to the third radiator such at least a part of the cooling air flow which flows through the first radiator also flows through the third radiator. Such a positioning of the first radiator and the third radiator results in that the third radiator is cooled by an air flow of a higher temperature than the first radiator. However, the cooling requirement of the energy storage is greatest during operating conditions when the hybrid vehicle is powered by the electric drive unit and the cooling requirement of the condenser is greatest when the hybrid vehicle is powered by the combustion engine. Consequently, a high cooling requirement of the first radiator does not coincide with a high cooling requirement of the third radiator. In view of this fact, it is substantially always possible to cool the coolant in the third radiator by air of a relatively low temperature during operating conditions when there is a high cooling requirement of the working medium in the condenser. According to an embodiment of the invention, the cooling arrangement comprises at least one electric radiator fan arranged in a position such that it is able to provide a forced cooling air flow through the first radiator and the third radiator. By means of such an electric radiator fan, it is possible to adjust the air flow through the first radiator and the third radiator and thus the cooling effect of the coolant in the first radiator and the third radiator.
According to an embodiment of the invention, the cooler package comprises a charge air cooler. In case the combustion engine is supercharged, it is suitable to arrange the charge air cooler in the cooler package. The charge air cooler may be arranged in a position downstream of the second radiator such at least a part of the air which flows through the second radiator also flows through the charge air cooler. In this case, the charged air is cooled by air of a higher temperature than the coolant in the second radiator. However, the cooling requirement of the power electronics is greatest during operating conditions when the hybrid vehicle is powered by the electric drive unit and the cooling requirement of the charge air is greatest when the hybrid vehicle is powered by the combustion engine. Consequently, a high cooling requirement of the coolant in the second radiator does not coincide with a high cooling requirement of the air in the charge air cooler. In view of this fact, it is substantially always possible to cool the charge air in the charge air cooler by air of a relatively low temperature during operating conditions when there is a high cooling requirement of the charge air.
According to an embodiment of the invention, the at least one electric radiator fan and the charge air cooler are arranged in a common plane roughly perpendicular to the intended flow direction of the cooling air flow through the flow passage. The electric radiator fan and the charge air cooler may form an intermediate layer of the cooler package arranged in a position downstream of the first radiator and the second radiator and in a position upstream of the third radiator and the fourth radiator. Such an arrangement of the electric radiator fan and the charge air cooler make that they require are relatively small space in the cooler package. According to an embodiment of the invention, the cooling arrangement comprises a mechanical radiator fan driven by the combustion engine which is configured to force cooling air flow through the radiators when the combustion engine is in operation. The mechanical radiator fan ensures that the cooler package receives a sufficient cooling air flow during operating conditions when the combustion engine is running.
According to an embodiment of the invention, the cooling arrangement comprises flow path members which are able to create a first primary coolant flow path in which the energy storage is cooled by coolant from the first radiator, a second primary coolant flow path in which the power electronics are cooled by coolant from the second radiator and a third primary coolant flow path in which the condenser is cooled by coolant from the third radiator. Such primary coolant flow path members may comprise two way valves or three way valves directing the coolant flow between the radiators and the respective components to be cooled.
According to an embodiment of the invention, said coolant flow path members are able to stop the coolant flow between the first radiator and the energy storage during operating condition when it is not possible to cool the coolant in the first radiator to a temperature low enough for cooling the energy storage. When ambient temperature air is too high, it is not possible to cool the energy storage by coolant from the first radiator. In this case, the energy storage may be cooled by a separate coolant circuit in which the coolant is cooled by a refrigeration system.
According to an embodiment of the invention, said coolant flow path members are able to provide an alternative coolant flow path making it possible to cool the power electronics or the condenser by coolant from the first radiator when the coolant flow between the first radiator and the energy storage is stopped. At high ambient temperatures, when it is not possible to cool the coolant in the first radiator to a temperature low enough for cooling the energy storage, it is a great opportunity to use the first radiator for increasing the cooling of the power electronics or the condenser. In this case, the power electronics may be cooled by coolant circulating through the first radiator and the second radiator in parallel or in series. Alternatively, the condenser is cooled by coolant circulating through the first radiator and the third radiator in parallel or in series.
According to an embodiment of the invention, said coolant flow path members are able to stop the coolant flow through the second radiator during operating condition when a cooler arranged in a position downstream of the second radiator requires an increased cooling. When the coolant flow through the second radiator ceases, the downstream positioned cooler will be cold by an air flow of a lower temperature. This measure increases the cooling capacity in the downstream positioned cooler. The downstream positioned cooler may be the charge air cooler or the fourth radiator which cools the combustion engine.
According to an embodiment of the invention, said coolant flow path members are able to provide an alternative coolant flow path making it possible to cool the power electronics by coolant from the third radiator when it is no cooling requirement of the condenser at the same time as it is cooling requirement of the power electronics. When there is no need to cool the condenser, it is a great opportunity to use the third radiator to provide an increased cooling of the power electronics. In this case, the power electronics may be cooled by coolant circulating through the second radiator and the third radiator in parallel or in series.
BRIEF DESCRIPTION OF THE DRAWINGS
In the following a preferred embodiment of the invention is described, as an example, with reference to the attached drawings, in which:
Fig. 1 shows a cooler package of a cooling arrangement according to the
invention,
Fig 2 shows an exploded view of the cooler package and
Fig 3 shows an embodiment of individual cooling circuits of the cooling
arrangement. DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT OF THE
INVENTION
Fig. 1 shows a front portion of a schematically indicated hybrid vehicle 1. The hybrid vehicle 1 is powered by an electric drive unit 2, a combustion engine 3 and a WHR system 4. The electric drive unit 2 comprises an electric machine 2a which alternately works as motor and generator, an electrical energy storage 2b storing electrical energy and power electronics 2c controlling the flow of electrical energy between the electrical energy storage 2b and the electric machine 2a. The electrical energy storage 2a are designed to operate within a relatively low temperature range of about 20-40°C. The power electronics can usually withstand a temperature up to about 60-70°C. The combustion engine 3, which may be a supercharged diesel engine, may have an optimal efficiency within a temperature range of 90- 110°C. The WHR system 4 may have a conventional design comprising a pump which pressurizes and circulates a working medium in the system, an evaporator in which the working medium is heated to an evaporation temperature by a heat sources. The heat source may be the exhaust gases from the combustion engine 3. The pressurized and heated gaseous working medium is expanded in an expander such that mechanical energy is generates which can be used to power the hybrid vehicle 1 or apparatuses on the hybrid vehicle 1. Alternatively, the expander is connected to a generator generating electrical energy. The working medium leaving the expander is received in a condenser 4a. The working medium is cooled in the condenser 4a to a temperature at which it condenses. In order to achieve a high thermal efficiency of a WHR system, the working medium has to be cooled to a condensation temperature as low as possible and substantially without subcooling. In case the working medium is ethanol, it is suitable to provide a condensation temperature of about 70°C in the condenser 4a. Thus, in order to provide a sufficient cooling of the electrical energy storage 2b, the power electronics 2c, the combustion engine 3 and the condenser 4a they are to be cooled by coolant of different temperatures. A cooling arrangement for cooling of the electrical energy storage 2b, the power electronics 2c, the combustion engine 3 and the condenser 4a comprises a cooler package 5 arranged in an air flow passage 6 at a front portion of the hybrid vehicle 1. During operation of the vehicle 1, a cooling air flow 7 flows through the air flow passage 6 and cools the cooler package 5. The cooler package 5 comprises a first radiator π and a second radiator r2 which forms a first layer of the cooler package 5 in a common first plane Ai roughly perpendicular to the intended flow direction of the cooling air flow 7 through the flow passage 6. The cooler package 5 comprises a number of electric radiator fans 8 arranged in a position downstream of the first radiator n. A charge air cooler 9 is arranged in a position downstream of the second radiator r2 in the flow passage 6. The electric radiator fans 8 and the charge air cooler 9 form a second layer of the cooler package in a common second plane A2 roughly perpendicular to the intended flow direction of the cooling air flow 7 through the flow passage 6. The cooler package 5 comprises a third radiator r3 and a fourth radiator r4 forming a third layer in a common third plane A3 roughly perpendicular to the intended flow direction of the cooling air flow 7 through the flow passage 6. The third plane A3 is arranged in a position downstream of the second plane A2 in view of the intended direction of the cooling air flow 7 through the flow channel 6. The cooling air flow 7 through the flow passage 6 is generated by ram air, the electric radiator fans 8 and a mechanical radiator fan 10. A fan shroud 11 defines an end portion of the coolant flow path 6.
Usually, a large air flow through the air flow passage 6 passage reduces the
aerodynamic of the vehicle 1 and increases the energy consumption of a vehicle. In order to prevent an unnecessarily large air flow through the air flow passage 6 during operating conditions when there is a low cooling requirements of the cooler package 5, a first jalousie device ji is arranged in a position upstream of the first radiator n and a second jalousie device j2 is arranged in a position upstream of the second radiator r2. In case, there is a high cooling requirement of the coolant in the second radiator r2 or in the fourth radiator r4, at the same time as there is low cooling requirements of the coolant in the first radiator π and the third radiator r3, the first jalousie device ji is moved to the closed position. In case, there is a high cooling requirement of the coolant in the first radiator π or the third radiator r3, at the same time as there low cooling requirements of the coolant in the second radiator r2 and in the fourth radiator r4, the second jalousie device j2 is moved to the closed position. Alternatively, the first jalousie device ji may be arranged in a position between the first radiator n and the third radiator r3. In this case, the first jalousie device ji may replaces the electric radiator fans 8.
Fig. 2 shows an exploded view of the cooler package 5. The first radiator n is primarily used to cool coolant directed, via a schematically indicated first coolant circuit ci, to the energy storage 2b. The second radiator r2 is primarily used to cool coolant directed, via a schematically indicated second coolant circuit c2, to the power electronics 2c. The third radiator r3 is primarily used to cool coolant directed, via a schematically indicated third coolant circuit c3, to the condenser 4a. The fourth radiator r4 is used to cool coolant directed, via a schematically indicated fourth coolant circuit c4, to the combustion engine 3. The fourth cooling circuit c4 may have a conventional design comprising a not indicated coolant pump which circulates the coolant in the fourth coolant circuit c4, a radiator bypass line and a thermostat directing the coolant to the radiator bypass line or the fourth radiator r4 in view of the temperature of the coolant.
Fig 3 shows an embodiment of the first coolant circuit ci, the second coolant circuit c2 and the third coolant circuit c3. The first cooling circuit ci comprises a first coolant pump pi used to circulate coolant through the first coolant circuit ci and the energy storage 2b. The first circuit ci is connectable to the first radiator π by means of a first three way valve vi which is arranged at an inlet of the first radiator π and a second three way valve v2 which is arranged at an outlet of the first radiator n.The second cooling circuit c2 comprises a second coolant pump p2 used to circulate coolant through the second circuit c2 and the power electronics 2c. The second circuit c2 is connectable to the second radiator r2 by means of a third three way valve v3 which is arranged at an inlet of the second radiator r2 and a fourth three way valve v4 which is arranged at an outlet of the second radiator r2. The third cooling circuit c3 comprises a third coolant pump p3 used to circulate coolant through the third circuit c3 and the condenser 4a. The third circuit c3 is connectable to the third radiator r3 by means of a fifth three way valve vs which is arranged at an inlet of the third radiator r3 and a sixth three way valve v6 which is arranged at an outlet of the third radiator r3. The cooling arrangement comprises a first connection line li making it possible to direct coolant from the second coolant circuit c2 to the first radiator n and a second connection line 12 making it possible to return the coolant from the first radiator n to the second coolant circuit c2. The existence of the first connection line li and the second connection line 12 make it possible to cool the coolant in the second coolant circuit c2 in the first radiator n. The cooling arrangement comprises a third connection line 13 making it possible to direct coolant from the second coolant circuit c2 to the third radiator r3 and a fourth connection line 14 making it possible to return coolant from the third radiator r3 to the second coolant circuit c2. The existence of the third connection line 13 and the fourth connection line 14 make it possible to cool the coolant in the second coolant circuit c2 in the third radiator r3.
A control unit 12 controls the above mentioned valves vi-6 and the pumps pi_3 in the respective circuits ci_3 by means of information 13 about relevant operating parameters. Said operating parameters may include the ambient air temperature and the
temperature of the energy storage 2b. The control unit 12 may receive substantially continuously information from temperature sensors about said temperatures. However, it is only possible to cool the energy storage 2b by coolant from the first radiator n in case the coolant is cooled to a temperature in the first radiator π which is lower than the temperature of the energy storage 2b. The control unit 12 determines if ambient air temperature is low enough to cool the coolant in the first radiator π to a temperature which is lower than the temperature of the energy storage 2b.
If this is the case, the control unit 12 positions the first three way valve vi such that it directs coolant from the energy storage 2b in a first flow direction via to the first radiator π and the second three way valve v2 such that it directs the coolant from the first radiator π in a first flow direction v2a to the energy storage 2b. Said positioning of the first three way valve vi and the second three way vale v2 creates a first primary coolant flow path in which the coolant is cooled in the first radiator π before it cools the energy storage 2b. On the other hand, if ambient air temperature is not low enough to cool the coolant in the first radiator π to a temperature lower than the temperature of the energy storage 2b, the control unit 12 shuts off the first pump pi and controls the three way valves vi, v2 such that the coolant flow between the energy storage 2b and the first radiator π is stopped. The control unit 12 starts a not shown refrigeration system which cools coolant in a separate not shown coolant circuit. The coolant in said separate circuit is used to cool the energy storage 2b. The control unit 12 may receive information 13 about the temperature of the power electronics 2c. In case ambient air temperature is too high for cooling the energy storage 2b, it is likely that also the power electronics 2c requires an increased cooling. In such a case, the control unit 12 positions the third three way valve v3 such that it directs a part of the coolant flow from the power electronics 2c in a first flow direction v3a towards the second radiator r2 and a remaining part of said coolant flow in a second flow direction v¾ to the first connection line li. The control unit 12 positions the first three way valve vi such that it directs the coolant flow in the first connection line li in a second flow direction vib towards the first radiator n. Furthermore, the second three way valve v2 is positioned by the control unit 12 such that the coolant leaving the first radiator π is directed in a second flow direction v2b to the second connection line 12 and back to the second coolant circuit c2 in a position downstream of the fourth three way valve v4. The fourth three way valve v4 is positioned such that it directs the coolant leaving the second radiator r2 in a first flow direction v4a toward the second pump p2 and the power electronics 2c.
Consequently, during operating conditions when the first radiator π is not used for cooling the energy storage 2b, it is possible to circulate the coolant in the second coolant circuit c2 by the second coolant pump p2 via an alternative coolant flow path in which the coolant flows through the first radiator π and the second radiator r2 in parallel before the coolant cools the power electronics 2c. Alternatively, the second connection line 12 may direct the coolant leaving the first radiator n to the second circuit c2 in a position upstream of the second radiator r2. In such a case, it is possible to cool the coolant in the first radiator π and the second radiator r2 in series before it cools the power electronics 2c.
The control unit 12 may also receive information 13 about the temperatures of the charge air leaving the charge air cooler 9 and the temperature of the combustion engine 3. In case the temperatures of the charge air and the combustion engine 3 are lower than a maximum acceptable temperature, the control unit 12 maintains the regular cooling of the coolant in the second radiator r2 and thus the cooling of the power electronics 2c. On the other hand, in case the temperature of the charge air or the temperature of the combustion engine 3 is higher than a maximum acceptable temperature, the control unit 12 determines that the charge air or the combustion engine 3 require an increased cooling. In such a case, the control unit 12 starts the refrigeration system which takes over the cooling of the energy storage 2b.
Furthermore, the control unit 12 positions the third three way valve v3 such that it directs the entire coolant flow from the power electronics 2c in the second flow direction v¾ to the first connection line li and via the first three way valve vi to the first radiator n. The control unit 12 positions the second three way valve v2 such that the coolant leaving the first radiator n is directed in the second flow direction v2b to the second connection line 12 and back to the second circuit c2. In this case, the coolant in the second circuit c2 is only cooled in the first radiator n. Since there is no coolant to be cooled in the second radiator r2, the cooling air flow 7 has a lower temperature when it passes through the charge air cooler 9 and the fourth radiator r4. The lower temperature of the cooling air flow 7 results in an increased cooling of the charge air in the charge air cooler 9 and the coolant in the fourth radiator r4. This measure will probably reduce the temperature of the charge air and the temperature of the combustion engine 3 to an acceptable level.
The control unit 12 may also receive information 13 about the cooling requirement of the WHR system 4. During operating conditions when there is a cooling requirement of the working medium in the condenser 4a, the control unit 12 positions the fifth three way valve vs such that coolant from the condenser 4a directs coolant in a first flow direction vsa to the third radiator r3. The coolant leaving the third radiator r3 is directed in a first flow direction v6a by the sixth three way valve v6 towards the third coolant pump p3 and the condenser 4a.In this case, the third pump p3 circulates coolant through a primarily flow path between the third radiator r3 and the condenser 4a. On the other hand, during operating conditions when there is no cooling requirement of the working medium in the condenser 4a, the control unit 12 receives information about the temperature of the power electronics 2c. In case the power electronics 2c requires an increased cooling, the control unit 12 shuts off the third pump p3 such that the coolant circulation in the third coolant circuit c3 ceases. The control unit 12 positions the fourth three way valve v4 such that the coolant leaving the second radiator r2 is directed in a second flow direction v4b to the third connection line 13. The control unit 12 positions the fifth three way valve vs such that the coolant in the third connection line 13 is directed in a second flow direction vsb to the third radiator r3. The control unit 12 positions the sixth three way valve v6 such that the coolant leaving the third radiator r3 is directed in a second flow direction v6b to the fourth connection line 14 and back to the second coolant circuit c2. Consequently, during operating conditions when there is no cooling requirement of the condenser 4a, it is possible to circulate the coolant in the second circuit c2, via an alternative coolant flow path, from the second coolant circuit c2 through the second radiator r2 and the third radiator r3 in series and provide an increased cooling of the power electronics 2c.
The invention is not restricted to the described embodiment but may be varied freely within the scope of the claims. It is, for example, possible to use other kinds of valves and connecting lines for creating primary coolant flow paths and alternative coolant flow paths between the respective radiators and the components to be cooled. The coolant circuits ci_4 may be used to cool more objects than the above indicated. The second circuit c2 may, for example, also be used to cool the electric machine 2a.

Claims

Claims
1. A cooling arrangement for a hybrid vehicle (1) comprising an electric drive unit (2), a combustion engine (3) and a WHR system (4), wherein the cooling arrangement comprises a cooler package (5) arranged in an air flow passage (6) of the hybrid vehicle (1), characterized in that the cooler package (5) comprises a first radiator (n) which is primarily used to cool coolant for cooling of an energy storage (2b) of the electric drive unit (2), a second radiator (r2) which is primarily used to cool coolant for cooling of power electronics (2c) of the electric drive unit (2), a third radiator (r3) which is primarily used to cool coolant for cooling of a condenser (4a) of the WHR system (4) and a fourth radiator (r4) which is used to cool coolant for cooling of the combustion engine (3) and that the first radiator (n) and the second radiator (r2) are arranged in positions upstream of the third radiator (r3) and the fourth radiator (r4) in view of the intended flow direction of an cooling air flow (7) through the air flow passage (6).
2. A cooling arrangement according to claim 1, characterized in that the first radiator (n) and the second radiator (r2) are arranged in a common plane (Ai) roughly perpendicular to the intended flow direction of the cooling air flow (7) through the flow passage (6).
3. A cooling arrangement according to claim 1 or 2, characterized in that the third radiator (r3) and the fourth radiator (r4) are arranged in a common plane (A3) roughly perpendicular to the intended flow direction of the cooling air flow (7) through the flow passage (6).
4. A cooling arrangement according to any one of the preceding claims, characterized in that the third radiator (r3) is arranged in a position downstream of the first radiator (n) such at least a part of the cooling air flow (7) which flows through the first radiator (ri) also flows through the third radiator (r3).
5. A cooling arrangement according to claim 4, characterized in that the cooling arrangement comprises at least one electric radiator fan (8) arranged in a position in which it is able to provide a forced cooling air flow (7) through the first radiator (n) and the third radiator (r3).
6. A cooling arrangement according to any one of the preceding claims, characterized in that the cooler package (5) comprises a charge air cooler (9).
7. A cooling arrangement according to claim 6, characterized in that the charge air cooler (9) is arranged in a position downstream of the fourth radiator (r4) such at least a part of the cooling air flow (7) which flows through the charge air cooler (9) also flows through the fourth radiator (r4).
8. A cooling arrangement according to claim 5 and 7, characterized in that the at least one electric radiator fan (8) and the charge air cooler (9) are arranged in a common plane (A2) roughly perpendicular to the intended flow direction of the cooling air flow (7) through the flow passage (6).
9. A cooling arrangement according to any one of the preceding claims, characterized in that the cooling arrangement comprises a mechanical radiator fan (10) driven by the combustion engine (2) which is configured to force cooling air flow (7) through the radiators (n - r4) when the combustion engine (3) is in operation.
10. A cooling arrangement according to any one of the preceding claims,
characterized in that the cooling arrangement comprises flow path members (vi-v6, li- 14) which are able to create a first primary coolant flow path in which the energy storage (2b) is cooled by coolant from the first radiator (n), a second primary coolant flow path in which the power electronics (2c) are cooled by coolant from the second radiator (r2) and a third primary coolant flow path in which the condenser (4a) is cooled by coolant from the third radiator (r3).
11. A cooling arrangement according to claim 10, characterized in that said coolant flow path members (vi-v6, li-U) are able to stop the coolant flow between the first radiator (n) and the energy storage (2b) during operating condition when it is not possible to cool the coolant in the first radiator (n) to a temperature low enough for cooling the energy storage (2b).
12. A cooling arrangement according to claim 11, characterized in that said coolant flow path members (vi-v6, li-U) are able to provide an alternative coolant flow path making it possible to cool the power electronics (2c) or the condenser (4a) by coolant from the first radiator (n) when the coolant flow between the first radiator (n) and the energy storage (2b) is stopped.
13. A cooling arrangement according to any one of the preceding claims 10-12, characterized in that said coolant flow path members (vi-v6, li-U) are able to stop the coolant flow through the second radiator (r2) during operating condition when a cooler (9, r4) arranged in a position downstream of the second radiator (r2) requires an increased cooling .
14. A cooling arrangement according to any one of the preceding claims 10-13, characterized in that said coolant flow path members (vi-v6, li-U) are able to provide an alternative coolant flow path making it possible to cool the power electronics (2c) by coolant from the third radiator (r3) when it is no cooling requirement of the condenser (4a) at the same time as it is cooling requirement of the power electronics (2c).
15. A vehicle (1), characterized in that it comprises a cooling arrangement according to any one of the preceding claims 10-14.
PCT/SE2018/050838 2017-08-25 2018-08-20 A cooling arrangement for a hybrid vehicle comprising an electric drive unit, a combustion engine and a whr system WO2019039990A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE112018003581.6T DE112018003581B4 (en) 2017-08-25 2018-08-20 Cooling arrangement for a hybrid vehicle with an electric drive unit, an internal combustion engine and a waste heat recovery system

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE1751024-9 2017-08-25
SE1751024A SE541209C2 (en) 2017-08-25 2017-08-25 A cooling arrangement for a hybrid vehicle comprising an electric drive unit, a combustion engine and a WHR system

Publications (1)

Publication Number Publication Date
WO2019039990A1 true WO2019039990A1 (en) 2019-02-28

Family

ID=65439182

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/SE2018/050838 WO2019039990A1 (en) 2017-08-25 2018-08-20 A cooling arrangement for a hybrid vehicle comprising an electric drive unit, a combustion engine and a whr system

Country Status (3)

Country Link
DE (1) DE112018003581B4 (en)
SE (1) SE541209C2 (en)
WO (1) WO2019039990A1 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110549840A (en) * 2019-09-04 2019-12-10 江苏徐工工程机械研究院有限公司 electric transmission engineering machinery cooling system and control method and control device thereof
RU2716549C1 (en) * 2019-03-06 2020-03-12 Федеральное государственное бюджетное образовательное учреждение высшего образования "Курганский государственный университет" Active radiator louver system
FR3112720A1 (en) * 2020-07-27 2022-01-28 Valeo Systemes Thermiques Cooling module for an electric or hybrid motor vehicle
FR3112994A1 (en) * 2020-07-28 2022-02-04 Psa Automobiles Sa THERMAL SYSTEM VEHICLE WITH OPTIMIZED COOLING PERFORMANCE
US11370266B2 (en) 2019-05-16 2022-06-28 Polaris Industries Inc. Hybrid utility vehicle
WO2023025548A1 (en) * 2021-08-25 2023-03-02 Robert Bosch Gmbh Drive train cooling unit for a vehicle
US11605846B2 (en) 2020-08-06 2023-03-14 Caterpillar Inc. Liquid cooled thermal management system and related method of controlling the liquid cooled thermal management system

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102022116476A1 (en) 2022-07-01 2024-01-04 Ford Global Technologies, Llc Cooling system for a fuel cell vehicle
DE102022117844A1 (en) 2022-07-18 2024-01-18 Man Truck & Bus Se Motor vehicle having temperature control device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050274507A1 (en) * 2004-06-10 2005-12-15 Denso Corporation Cooling system used for hybrid-powered automobile
US20110083920A1 (en) * 2009-10-13 2011-04-14 Kabushiki Kaisha Toyota Jidoshokki Vehicle with rankine cycle system and refrigerating cycle system
US20120109433A1 (en) * 2010-10-28 2012-05-03 GM Global Technology Operations LLC Systems and methods for determining the target thermal conditioning value to control a rechargeable energy storage system
DE102012004002A1 (en) * 2012-02-25 2013-08-29 Daimler Ag Vehicle with a high-temperature circuit, a low-temperature circuit, an air-conditioning refrigeration cycle and / or a waste heat recovery cycle
DE102015006387A1 (en) * 2015-05-20 2015-12-10 Daimler Ag Electrically powered vehicle

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19928193A1 (en) 1998-07-09 2000-01-13 Behr Gmbh & Co Heat exchanger system for motor vehicle
DE102005045266A1 (en) 2005-09-22 2007-04-12 Deere & Company, Moline Cooling arrangement of a vehicle
US20080023173A1 (en) 2006-07-31 2008-01-31 Valeo, Inc. Fan shroud for automotive applications
DE102011056511A1 (en) 2011-12-16 2013-06-20 Hägele GmbH Cooling system for internal combustion engine for driving of transport vehicles, has heat exchangers arranged in flow direction of cooling air flow of air conveyor, where cooling air flow ascends from heat carrier limiting temperature level
SE538836C2 (en) 2014-12-05 2016-12-20 Scania Cv Ab A cooling arrangement for a WHR-system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050274507A1 (en) * 2004-06-10 2005-12-15 Denso Corporation Cooling system used for hybrid-powered automobile
US20110083920A1 (en) * 2009-10-13 2011-04-14 Kabushiki Kaisha Toyota Jidoshokki Vehicle with rankine cycle system and refrigerating cycle system
US20120109433A1 (en) * 2010-10-28 2012-05-03 GM Global Technology Operations LLC Systems and methods for determining the target thermal conditioning value to control a rechargeable energy storage system
DE102012004002A1 (en) * 2012-02-25 2013-08-29 Daimler Ag Vehicle with a high-temperature circuit, a low-temperature circuit, an air-conditioning refrigeration cycle and / or a waste heat recovery cycle
DE102015006387A1 (en) * 2015-05-20 2015-12-10 Daimler Ag Electrically powered vehicle

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2716549C1 (en) * 2019-03-06 2020-03-12 Федеральное государственное бюджетное образовательное учреждение высшего образования "Курганский государственный университет" Active radiator louver system
US11370266B2 (en) 2019-05-16 2022-06-28 Polaris Industries Inc. Hybrid utility vehicle
EP3969311B1 (en) * 2019-05-16 2023-07-05 Polaris Industries Inc. Cooling assembly for a hybrid vehicle and a hybrid vehicle
AU2020275400B2 (en) * 2019-05-16 2023-09-07 Polaris Industries Inc. Hybrid utility vehicle
CN110549840A (en) * 2019-09-04 2019-12-10 江苏徐工工程机械研究院有限公司 electric transmission engineering machinery cooling system and control method and control device thereof
FR3112720A1 (en) * 2020-07-27 2022-01-28 Valeo Systemes Thermiques Cooling module for an electric or hybrid motor vehicle
WO2022023012A1 (en) * 2020-07-27 2022-02-03 Valeo Systemes Thermiques Cooling module for an electric or hybrid motor vehicle
FR3112994A1 (en) * 2020-07-28 2022-02-04 Psa Automobiles Sa THERMAL SYSTEM VEHICLE WITH OPTIMIZED COOLING PERFORMANCE
US11605846B2 (en) 2020-08-06 2023-03-14 Caterpillar Inc. Liquid cooled thermal management system and related method of controlling the liquid cooled thermal management system
WO2023025548A1 (en) * 2021-08-25 2023-03-02 Robert Bosch Gmbh Drive train cooling unit for a vehicle

Also Published As

Publication number Publication date
SE1751024A1 (en) 2019-02-26
SE541209C2 (en) 2019-04-30
DE112018003581B4 (en) 2022-10-27
DE112018003581T5 (en) 2020-04-02

Similar Documents

Publication Publication Date Title
WO2019039990A1 (en) A cooling arrangement for a hybrid vehicle comprising an electric drive unit, a combustion engine and a whr system
CN111315609B (en) Cooling system for a motor vehicle and motor vehicle having such a cooling system
US11635261B2 (en) Cooling arrangement for cooling of an electric machine and at least one further component of an electric power unit and a vehicle comprising such a cooling arrangement
US11065937B2 (en) Heat system for an electric or hybrid vehicle
US10611210B2 (en) Heat pump system for climate control of a vehicle, and method for operating a heat pump system of this type
US6705101B2 (en) Vehicle cooling system for a temperature-raising device and method for the cooling of a temperature-raising device
US20100294217A1 (en) Waste Heat Utilization Device for Internal Combustion Engine
CN105626222B (en) Cooling system for a vehicle, in particular for a commercial vehicle
US20080302113A1 (en) Refrigeration system having heat pump and multiple modes of operation
EP3469199B1 (en) Cooling system for cooling an electric power unit
US11110772B2 (en) Thermal management system for vehicle
US20040050089A1 (en) Temperature control device with heat pump for motor vehicle
US20220258558A1 (en) Heat management device for vehicle, and heat management method for vehicle
CN108431376B (en) Functional synergy of thermodynamic cycle and heat source
US10611212B2 (en) Air conditioner for vehicle
KR102343079B1 (en) Device and method for cooling battery cell modules
EP2192286A2 (en) Method and system for extra cooling of the coolant in a vehicle´s cooling system
US11752833B2 (en) System for air-conditioning the air of a passenger compartment and for heat transfer with drive components of a motor vehicle and method for operating the system
SE541754C2 (en) A cooling system for an electric power unit for a vehicle
CN108025634B (en) Cooling device for an electric power unit in a vehicle
KR20190043172A (en) Cooling system for combustion engine and WHR system cooling
EP3635227B1 (en) A cooling system for a combustion engine and a whr system
US8013458B2 (en) Vehicle heat exchanger arrangement
KR20120055414A (en) Integrated cooling for eco-friendly vehicle
EP3574195B1 (en) A cooling system for cooling of a combustion engine

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 18848380

Country of ref document: EP

Kind code of ref document: A1

122 Ep: pct application non-entry in european phase

Ref document number: 18848380

Country of ref document: EP

Kind code of ref document: A1