WO2019037443A1 - Preparation method for organosilicon hard nano-protective coating - Google Patents

Preparation method for organosilicon hard nano-protective coating Download PDF

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WO2019037443A1
WO2019037443A1 PCT/CN2018/082832 CN2018082832W WO2019037443A1 WO 2019037443 A1 WO2019037443 A1 WO 2019037443A1 CN 2018082832 W CN2018082832 W CN 2018082832W WO 2019037443 A1 WO2019037443 A1 WO 2019037443A1
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discharge
coating
silicone
monomer
reaction chamber
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PCT/CN2018/082832
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宗坚
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江苏菲沃泰纳米科技有限公司
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Priority to US16/798,097 priority Critical patent/US11185883B2/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/50Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
    • C23C16/513Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using plasma jets
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/448Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/56After-treatment

Abstract

A preparation method for an organosilicon hard nano-protective coating, belonging to the field of plasma technology. In the method, the vacuum degree within a reaction chamber is adjusted, an inert gas is introduced, a base material is caused to move, a monomer vapour is introduced for chemical vapour deposition, and an organosilicon nano-coating is prepared via chemical vapour deposition on a surface of the base material. The monomer vapour component is a mixture of at least one organosilicon monomer containing a double bond, Si-Cl, Si-O-C, Si-N-Si or Si-O-Si structure or an annular structure and at least one polyfunctional unsaturated hydrocarbon or hydrocarbon derivative. The introduction of the monomer vapour is stopped, and oxygen and/or water vapour is introduced for hardening the surface of the organosilicon nano-coating. The present invention replaces traditional carbon/hydrogen/oxygen organic compound monomers with the organosilicon monomer, wherein each silicon atom at least provides 1-4 active sites for higher activity. A portion of oxygen is introduced into the monomer, the organosilicon is oxidised to nano-silicon dioxide, and the coating hardness is significantly increased by a dispersion strengthening effect.

Description

一种有机硅硬质纳米防护涂层的制备方法Method for preparing silicone hard nano protective coating 技术领域Technical field
本发明属于等离子体化学气相沉积技术领域,具体涉及到一种有机硅纳米防护涂层的制备方法。The invention belongs to the technical field of plasma chemical vapor deposition, and in particular relates to a preparation method of a silicone nano protective coating.
背景技术Background technique
防霉菌、防潮湿、防盐雾(简称三防)是电子器件在存储、运输及使用过程中需要解决的重要问题。而霉菌、盐雾和潮湿通常导致电子器件由于短路而失效。因此,在电子产品表面涂敷防护涂层,是提高电子产品使用寿命的重要方法。随着电子产品种类的不断增多,越来越多的电子器件需要被触摸和操作,以至于防护涂层受外力的作用而发生破损,从而导致涂层防护性能的降低。因此,对于应用于电子行业的防护涂层,除了具有优异的“三防”性能,还必须有一定的强度、硬度和耐磨度。Anti-mold, anti-moist and anti-salt spray (referred to as three-proof) is an important problem that needs to be solved in the process of storage, transportation and use of electronic devices. Mold, salt spray and moisture often cause electronic devices to fail due to short circuits. Therefore, applying a protective coating on the surface of electronic products is an important method to improve the service life of electronic products. As the variety of electronic products continues to increase, more and more electronic devices need to be touched and operated, so that the protective coating is damaged by external force, resulting in a decrease in coating protection performance. Therefore, in addition to the excellent "three-proof" performance, the protective coating applied to the electronics industry must have a certain strength, hardness and wear resistance.
目前,采用防护涂层对电子产品进行防护,是提高电子产品使用寿命的有效方法。获得防护涂层通常有两种方法,液相法和气相法。液相法通常采用三防漆,对电子产品进行涂敷后,利用热固化或光固化,在电路板上形成一层致密有机涂层,用于保护线路板及其相关设备免受环境的侵蚀。三防漆具有良好的耐高低温性能;其固化后成一层透明保护膜,具有优越的绝缘、防潮、防漏电、防震、防尘、防腐蚀、防老化、耐电晕等性能。但液相方法会产生废水、废气和废液,使用的溶剂会对电子器件基板本身产生一定损伤,此外其厚度大多为几十微米,难以控制在纳米级别,对于一些需要散热和信号传输的电子器件功能会有一定影响。At present, the use of protective coatings to protect electronic products is an effective way to improve the service life of electronic products. There are usually two methods for obtaining a protective coating, a liquid phase method and a gas phase method. The liquid phase method usually adopts three anti-paints. After coating the electronic products, it uses thermal curing or photocuring to form a dense organic coating on the circuit board to protect the circuit boards and related equipment from environmental pollution. . The three anti-paint has good resistance to high and low temperature; it forms a transparent protective film after curing, and has superior properties of insulation, moisture, leakage, shock, dust, corrosion, aging and corona resistance. However, the liquid phase method will produce waste water, waste gas and waste liquid. The solvent used will cause certain damage to the electronic device substrate itself. In addition, the thickness is mostly several tens of micrometers, which is difficult to control at the nanometer level. For some electrons requiring heat dissipation and signal transmission. Device features will have an impact.
气相法则包括蒸镀、等离子体气相沉积等方法。最典型的蒸镀涂层为派瑞林涂层,由美国Union Carbide Co.开发并大量应用在电子产品防护当中。派瑞林涂层是一种对二甲苯的聚合物,先将对二甲苯加热到680摄氏度,形成具有活性对二甲苯二聚体,在沉积腔降低温度后,这种二聚体沉积在电子产品表面,形成聚合物薄膜。由于对二甲苯结构高度对称,偶极矩为0,且由于苯环的存在,聚合物分子具有较大的自由体积;同时由于聚合物分子量相对较大,使得涂层致密性高。由于以上特征,派瑞林涂层具有低水、气体渗透性、高屏障效果能够达到防潮、防水、防锈、抗酸碱腐蚀的作用。这种聚对二甲苯是在真空状态下沉积产生,可以应用在液态涂料所无法涉及的领域如高频电路、极弱电流系统的保护。聚合物薄膜涂层厚度是影响聚对二甲苯气相沉积敷形涂层防护失效的主要原因,印制电路板组件聚合物薄膜涂层在3~7微米厚度易发生局部锈蚀失效,在不影响高频介电损耗情况下涂层厚度应≥30微 米。派瑞林涂层对于需要防护的印刷线路板的预处理要求较高,例如导电组件、信号传输组件、射频组件等,在气相沉积敷形涂层时需要对线路板组件做遮蔽预处理,避免对组件性能造成影响。这一弊端给派瑞林涂层的应用带来了极大限制。派瑞林涂层制备原料成本高、涂层制备条件苛刻(高温、高真空度要求)、成膜速率低,厚涂层易导致散热差、信号阻隔、涂层缺陷增多。此外这种方法反应物单体只能选择对二甲苯和氯化对二甲苯等几种,其涂层结构和功能的可调控性差。由于以上原因,导致派瑞林涂层难以广泛应用。The gas phase method includes methods such as vapor deposition and plasma vapor deposition. The most typical vapor deposition coating is a parylene coating, developed by Union Carbide Co. of the United States and widely used in electronic product protection. The parylene coating is a p-xylene polymer that first heats para-xylene to 680 degrees Celsius to form an active para-xylene dimer. After the deposition chamber is lowered in temperature, the dimer is deposited in the electron. On the surface of the product, a polymer film is formed. Since the paraxylene structure is highly symmetrical, the dipole moment is 0, and due to the presence of the benzene ring, the polymer molecule has a large free volume; and at the same time, due to the relatively large molecular weight of the polymer, the coating is dense. Due to the above characteristics, the parylene coating has low water, gas permeability and high barrier effect to achieve moisture, water, rust and acid and alkali corrosion resistance. This parylene is deposited under vacuum and can be used in applications where liquid coatings cannot be involved, such as high frequency circuits and very weak current systems. The thickness of the polymer film coating is the main reason for the protection failure of the para-xylene vapor-deposited conformal coating. The polymer film coating of the printed circuit board component is prone to local rust failure at a thickness of 3 to 7 microns without affecting the high. The coating thickness should be ≥ 30 μm in the case of frequency dielectric loss. Parylene coating requires high pretreatment of printed circuit boards that need protection, such as conductive components, signal transmission components, RF components, etc., in the vapor deposition of conformal coatings, it is necessary to pre-mask the circuit board components to avoid Affects component performance. This drawback has brought great limitations to the application of parylene coating. Pyrene coatings have high cost of raw materials, harsh coating preparation conditions (high temperature, high vacuum requirements), low film formation rate, and thick coatings tend to cause poor heat dissipation, signal blocking, and increased coating defects. In addition, the reactant monomers in this method can only select p-xylene and p-xylene chloride, and the coating structure and function are poorly controllable. Due to the above reasons, it is difficult to widely apply the parylene coating.
针对以上问题,开发一种环保、高硬度、绝缘性好,在涂层较薄情况下具有优异防护性能的涂层及制备方法,具有重要的应用价值。In view of the above problems, it is of great value to develop a coating and preparation method which is environmentally friendly, has high hardness and good insulation, and has excellent protection performance under thin coating conditions.
等离子体化学气相沉积(plasma chemical vapor deposition,PCVD)是一种用等离子体激活反应气体,促进在基体表面或近表面空间进行化学反应,生成固态膜的技术。等离子体化学气相沉积法涂层具有以下优点Plasma chemical vapor deposition (PCVD) is a technique in which a reactive gas is activated by a plasma to promote a chemical reaction on a surface of a substrate or a near surface to form a solid film. Plasma chemical vapor deposition coating has the following advantages
(1)是干式工艺,生成薄膜均匀无针孔。(1) It is a dry process that produces a uniform film without pinholes.
(2)等离子体聚合膜的耐溶剂性、耐化学腐蚀性、耐热性、耐磨损性能等化学、物理性质稳定。(2) The plasma polymerization film is stable in chemical and physical properties such as solvent resistance, chemical corrosion resistance, heat resistance, and abrasion resistance.
(3)等离子体聚合膜与基体黏接性良好。(3) The plasma polymerization film has good adhesion to the substrate.
(4)在凹凸极不规则的基材表面也可制成均一薄膜。(4) A uniform film can also be formed on the surface of the substrate having irregular irregularities.
(5)涂层制备温度低,可在常温条件下进行,有效避免对温度敏感器件的损伤。(5) The coating preparation temperature is low, and can be carried out under normal temperature conditions, thereby effectively avoiding damage to temperature sensitive devices.
(6)等离子体工艺不仅可以制备厚度为微米级的涂层而且可以制备超薄的纳米级涂层。(6) The plasma process can not only prepare a coating having a thickness of a micron order but also can prepare an ultra-thin nano-scale coating.
(7)涂层的可设计性强,在等离子体条件下,绝大多数有机物单体可被活化为具有较高活性的自由基,并在电子产品表面形成涂层。对单体偶极矩、化学惰性、自由体积的筛选与设计是获得绝缘性好、在较薄情况下具有优异防护性能的涂层的重要策略。(7) The coating is highly configurable. Under plasma conditions, most of the organic monomers can be activated into highly active free radicals and form a coating on the surface of the electronic product. The screening and design of the monomer dipole moment, chemical inertness, and free volume is an important strategy for obtaining a coating with good insulation and excellent protection in a thin condition.
(8)涂层结构可控性强,可随时改变单体的成分和比例,使得涂层具有多层、梯度、调制等特殊结构。(8) The coating structure is highly controllable, and the composition and proportion of the monomer can be changed at any time, so that the coating has a special structure such as multilayer, gradient and modulation.
(9)可制备无机和有机复合结构涂层。(9) It is possible to prepare inorganic and organic composite structural coatings.
现有的等离子化学气相沉积涂层制备过程中基材都是固定不动的,基材的运动状态和等离子体的放电能量没有关联性;用持续放电的方法处理腔室中静止的基材,单体中活化的断链在持续放电的作用下一般通过简单的堆叠结合成膜,得到的镀层一般结构疏松,甚至粉末化程度高,不利于涂层微观致密结构的形成,因此,涂层的防水、防潮、耐腐蚀、耐溶剂等防护性能较差。In the preparation process of the existing plasma chemical vapor deposition coating, the substrate is fixed, and the motion state of the substrate is not related to the discharge energy of the plasma; the stationary substrate is treated by the continuous discharge method. The activated chain scission in the monomer is generally formed into a film by simple stacking under the action of continuous discharge, and the obtained plating layer generally has a loose structure and even a high degree of pulverization, which is disadvantageous to the formation of a microscopic dense structure of the coating layer. Waterproof, moisture-proof, corrosion-resistant, solvent-resistant and other protective properties are poor.
由于反应腔室内等离子密度和化学原料密度存在不同区域差异,基材静止不动也会导致 某些区域涂层沉积速度慢,生产效率低,而且还存在均匀性及致密性差异较大的现象。Due to the different regional differences in plasma density and chemical material density in the reaction chamber, the stationary substrate may cause slow deposition of coatings in some areas, low production efficiency, and a large difference in uniformity and compactness.
目前,大多数等离子体涂层为传统的碳氢氧有机化合物,相比这些传统有机涂层,有机硅涂层具有环保性、硬度高、耐磨性好、绝缘性好等特点,在电子产品行业应用越来越广。有机硅单体本身无毒,且不会分解为有毒有害物质,单体聚合后,聚合物涂层中由于具有硅氧键或在涂层中会形成无机SiO 2纳米颗粒,使其具有高的硬度、良好的绝缘性和耐热性能。但目前大多数有机硅涂层都是通过液相法获得。有机硅单体在溶液中进行水解后形成溶胶,溶胶涂敷在被处理样件上,最后经过热固化,在样机表面形成一层致密涂层。涂层厚度通常为几微米到几时微米。液相有机硅涂层技术尽管比传统的液相涂层技术具有更好的环保型,但也存在诸多不足: At present, most plasma coatings are traditional hydrocarbon-hydrogen organic compounds. Compared with these traditional organic coatings, silicone coatings are environmentally friendly, have high hardness, good wear resistance, and good insulation properties. Industry applications are becoming more widespread. The silicone monomer itself is non-toxic and does not decompose into toxic and harmful substances. After polymerization of the monomer, the polymer coating has high silicon due to silicon oxide bond or inorganic SiO 2 nanoparticles formed in the coating. Hardness, good insulation and heat resistance. However, most silicone coatings are currently obtained by the liquid phase method. The silicone monomer is hydrolyzed in solution to form a sol. The sol is applied to the sample to be processed and finally thermally cured to form a dense coating on the surface of the sample. The thickness of the coating is typically from a few microns to a few microns. Liquid-phase silicone coating technology, although more environmentally friendly than traditional liquid-phase coating technology, has many shortcomings:
(1)需要使用水或者有机物作为溶剂,这些溶剂对电子产品产生不利影响;(1) It is necessary to use water or organic matter as a solvent, which adversely affects electronic products;
(2)存在废水、废液和废气,需要进行后处理;(2) The presence of wastewater, waste liquid and waste gas requires post-treatment;
(3)涂层厚度可控性差,难以控制到纳米级别。(3) The thickness of the coating is poorly controllable and difficult to control to the nanometer level.
此外,目前等离子体沉积获得的有机涂层,如氟碳涂层、聚对二甲苯涂层等涂层,其通常硬度为HB-2H,容易在触摸和刮擦条件下造成损伤,降低使用寿命。In addition, organic coatings obtained by plasma deposition, such as fluorocarbon coatings, parylene coatings, etc., usually have a hardness of HB-2H, which is easy to cause damage under touch and scratch conditions, reducing service life. .
发明内容Summary of the invention
本发明为解决上述技术问题提供一种有机硅硬质纳米防护涂层的制备方法。该制备过程中,由基材的运动特性和等离子体放电能量组合联动,等离子体放电能量输出的同时,基材保持运动状态。等离子体放电产生等离子体,通过控制等离子体放电能量与单体键能之间的关系,实现低温等离子体对单体组分中能量较高的活性基团的有效活化得到活性位点,同时,被引入的额外活性点在等离子环境下相互交联聚合,形成致密网状结构。The present invention provides a method for preparing a silicone hard nano protective coating to solve the above technical problems. In the preparation process, the substrate is kept in motion by the combination of the motion characteristics of the substrate and the plasma discharge energy, and the plasma discharge energy is output. The plasma discharge generates a plasma, and by controlling the relationship between the plasma discharge energy and the bond energy of the monomer, the effective activation of the higher energy active group in the monomer component by the low temperature plasma is obtained, and at the same time, The additional active sites introduced are cross-linked and polymerized in a plasma environment to form a dense network structure.
本发明将传统的碳氢氧有机化合物单体替换为有机硅单体,由于有机硅单体中与硅相连的官能团容易发生水解或醇解,得到的结构非常容易发生缩合反应,并相互交联,每个硅原子至少提供1-4个活性位点,具有较高的活性,因此,在低温等离子情况下更容易生成自由基并发生交联反应,形成致密的交联化合物,提高防护性能。等离子沉积方法涂层厚度从纳米到微米都可以实现精确可控,且不需要使用溶剂,同时也避免了液相有机硅涂层方法产生废水、废液、废气等不足。The present invention replaces a conventional hydrocarbon-hydrogen organic compound monomer with a silicone monomer. Since the functional group attached to the silicon in the silicone monomer is liable to undergo hydrolysis or alcoholysis, the obtained structure is very susceptible to condensation reaction and cross-linking with each other. Each silicon atom provides at least 1-4 active sites and has high activity. Therefore, in the case of low temperature plasma, free radicals are generated and cross-linking reaction occurs, forming a dense cross-linking compound and improving the protective property. The plasma deposition method can achieve precise and controllable coating thickness from nanometer to micrometer, and does not require the use of solvents, and also avoids the shortage of wastewater, waste liquid, exhaust gas, etc. by the liquid phase silicone coating method.
同时,在单体中引入部分氧气,使得氧气和有机硅单体发生氧化反应,当氧完全取代硅原子上的碳时,可将有机硅氧化为纳米二氧化硅。在单体中引入水蒸气,则可和有机硅发生水解反应,生产纳米二氧化硅。得到的纳米二氧化硅质量百分比约为5%-20%;由于二氧化硅为原子晶体,硬度高达1500Hv,其分散在涂层当中,由于弥散强化效应,可大大提高涂层 硬度。等离子体沉积获得的有机涂层通常硬度为HB-2H,当涂层中二氧化硅质量百分比为5%时,涂层硬度可由提高到的H-3H,当涂层中二氧化硅质量百分比为20%,涂层硬度提高到2H-4H。At the same time, partial oxygen is introduced into the monomer to cause oxidation reaction between the oxygen and the silicone monomer. When the oxygen completely replaces the carbon on the silicon atom, the silicone can be oxidized to nano silica. When water vapor is introduced into the monomer, hydrolysis reaction with the silicone can be carried out to produce nano silica. The obtained nano-silica has a mass percentage of about 5% to 20%; since the silica is an atomic crystal and has a hardness of up to 1500 Hv, it is dispersed in the coating layer, and the hardness of the coating can be greatly improved due to the dispersion strengthening effect. The organic coating obtained by plasma deposition usually has a hardness of HB-2H. When the mass percentage of silica in the coating is 5%, the hardness of the coating can be increased to H-3H. When the mass percentage of silica in the coating is 20%, the coating hardness is increased to 2H-4H.
本发明所采用的技术方案如下:The technical solutions adopted by the present invention are as follows:
一种有机硅硬质纳米防护涂层的制备方法,其特征在于:包括以下步骤:A method for preparing a silicone hard nano protective coating, comprising: the following steps:
(1)前处理:(1) Pre-processing:
将基材置于纳米涂层制备设备的反应腔室内,对反应腔室连续抽真空,将反应腔室内的真空度抽到10~200毫托,并通入惰性气体He、Ar或He和Ar混合气体,开启运动机构,使基材在反应腔室内产生运动;The substrate is placed in a reaction chamber of the nano-coating preparation device, and the reaction chamber is continuously evacuated, and the vacuum in the reaction chamber is pumped to 10 to 200 mTorr, and an inert gas of He, Ar or He and Ar is introduced. Mixing the gas, opening the moving mechanism to cause the substrate to move in the reaction chamber;
(2)有机硅涂层制备:(2) Preparation of silicone coating:
通入单体蒸汽到反应腔室内,至真空度为30~300毫托,开启等离子体放电,进行化学气相沉积,在基材表面化学气相沉积制备有机硅纳米涂层;Passing monomer vapor into the reaction chamber to a vacuum of 30-300 mTorr, plasma discharge is started, chemical vapor deposition is performed, and a silicone nano-coating is prepared by chemical vapor deposition on the surface of the substrate;
所述单体蒸汽成分包括:The monomer vapor component comprises:
至少一种含双键、Si-Cl、Si-O-C、Si-N-Si、Si-O-Si结构或环状结构的有机硅单体,和至少一种多官能度不饱和烃及烃类衍生物的混合物;At least one silicone monomer containing a double bond, a Si-Cl, a Si-OC, a Si-N-Si, a Si-O-Si structure or a cyclic structure, and at least one polyfunctional unsaturated hydrocarbon and a hydrocarbon a mixture of derivatives;
所述单体蒸汽中多官能度不饱和烃及烃类衍生物所占的质量分数为15~65%;The mass fraction of polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives in the monomer vapor is 15-65%;
通入单体蒸汽为将单体通过加料泵进行雾化、挥发并由低压10~200毫托引入反应腔室,所述通入单体的流量为10~1000μL/min;The monomer steam is introduced into the reaction chamber by atomizing, volatilizing and introducing the monomer into the reaction chamber by a low pressure of 10 to 200 mTorr, and the flow rate of the monomer is 10 to 1000 μL/min;
(3)表面硬质处理:(3) Surface hard treatment:
停止通入所述单体蒸汽,通入氧气和/或水蒸气,流量为10~100μL/min,其中氧气与水蒸气可按任意比例混合,等离子体放电,放电功率为50-100W,持续放电时间为60s-180s,对有机硅纳米涂层表面进行硬质处理;Stop the introduction of the monomer vapor, pass oxygen and/or water vapor, the flow rate is 10 ~ 100μL / min, wherein oxygen and water vapor can be mixed in any ratio, plasma discharge, discharge power is 50-100W, continuous discharge Hard time treatment of the surface of the silicone nano-coating layer for 60s-180s;
(4)后处理:(4) Post-processing:
停止通入所述氧气和/或水蒸气,同时停止等离子体放电,持续抽真空,保持反应腔室真空度为10~200毫托,1~5min后通入空气至一个大气压,停止基材的运动,然后取出基材即可;Stop the introduction of the oxygen and/or water vapor, stop the plasma discharge, continue to vacuum, keep the vacuum of the reaction chamber at 10~200 mTorr, and then pass air to an atmospheric pressure after 1 to 5 minutes to stop the substrate. Exercise, then remove the substrate;
或者,停止通入所述氧气和/或水蒸气,同时停止等离子体放电,向反应腔室内充入空气或惰性气体至压力2000-5000毫托,然后抽真空至10-200毫托,进行上述充气和抽真空步骤至少一次,通入空气至一个大气压,停止基材的运动,然后取出基材即可。Alternatively, stopping the introduction of the oxygen and/or water vapor while stopping the plasma discharge, charging the reaction chamber with air or an inert gas to a pressure of 2000-5000 mTorr, and then evacuating to 10-200 mTorr, The aeration and evacuation steps are performed at least once, the air is introduced to an atmospheric pressure, the movement of the substrate is stopped, and then the substrate is taken out.
所述步骤(1)中基材在反应腔室内产生运动,基材运动形式为基材相对反应腔室进行直 线往复运动或曲线运动,所述曲线运动包括圆周运动、椭圆周运动、行星运动、球面运动或其他不规则路线的曲线运动。In the step (1), the substrate generates motion in the reaction chamber, and the substrate moves in the form of a linear reciprocating motion or a curved motion of the substrate relative to the reaction chamber, the curved motion including circular motion, elliptical motion, planetary motion, Curved motion of spherical motion or other irregular routes.
所述步骤(1)中基材为固体材料,所述固体材料为电子产品、电器部件、电子组装半成品,PCB板、金属板、聚四氟乙烯板材或者电子元器件,且所述基材表面制备有机硅纳米涂层后其任一界面可暴露于水环境,霉菌环境,酸、碱性溶剂环境,酸、碱性盐雾环境,酸性大气环境,有机溶剂浸泡环境,化妆品环境,汗液环境,冷热循环冲击环境或湿热交变环境中使用。The substrate in the step (1) is a solid material, and the solid material is an electronic product, an electrical component, an electronic assembly semi-finished product, a PCB board, a metal plate, a polytetrafluoroethylene plate or an electronic component, and the surface of the substrate After preparation of the silicone nano-coating, any interface can be exposed to water environment, mold environment, acid, alkaline solvent environment, acid, alkaline salt spray environment, acidic atmospheric environment, organic solvent soaking environment, cosmetic environment, sweat environment, Use in cold or hot cycle impact environment or wet heat alternating environment.
所述步骤(1)中反应腔室为旋转体形腔室或者立方体形腔室,反应腔室的容积为50~1000L,反应腔室的温度控制在30~60℃,所述惰性气体通入流量为5~300sccm。In the step (1), the reaction chamber is a rotating body chamber or a cubic chamber, the volume of the reaction chamber is 50-1000 L, the temperature of the reaction chamber is controlled at 30-60 ° C, and the inert gas is introduced into the flow. It is 5 to 300 sccm.
所述步骤(2)中:等离子体放电,进行化学气相沉积,沉积过程中等离子体放电过程包括小功率连续放电、脉冲放电或周期交替放电。In the step (2): plasma discharge, chemical vapor deposition, the plasma discharge process during the deposition process includes low power continuous discharge, pulse discharge or periodic alternating discharge.
所述沉积过程中等离子体放电过程为小功率连续放电,具体包括以下沉积过程至少一次:The plasma discharge process during the deposition process is a low power continuous discharge, specifically including the following deposition process at least once:
沉积过程包括预处理阶段和镀膜阶段,预处理阶段等离子体放电功率为150~600W,持续放电时间60~450s,然后进入镀膜阶段,调整等离子体放电功率为10~150W,持续放电时间600~3600s。The deposition process includes a pretreatment stage and a coating stage. The plasma discharge power in the pretreatment stage is 150-600 W, the continuous discharge time is 60-450 s, and then enters the coating stage. The plasma discharge power is adjusted to 10 to 150 W, and the continuous discharge time is 600 to 3600 s. .
所述沉积过程中等离子体放电过程为脉冲放电,具体包括以下沉积过程至少一次:The plasma discharge process during the deposition is a pulse discharge, specifically including the following deposition process at least once:
沉积过程包括预处理阶段和镀膜阶段,预处理阶段等离子体放电功率为150~600W,持续放电时间60~450s,然后进入镀膜阶段,镀膜阶段为脉冲放电,功率10~300W,时间600s~3600s,脉冲放电的频率为1~1000HZ,脉冲的占空比为1:1~1:500。The deposition process includes a pretreatment stage and a coating stage. The plasma discharge power of the pretreatment stage is 150-600 W, and the continuous discharge time is 60-450 s, and then enters the coating stage. The coating stage is pulse discharge, the power is 10 to 300 W, and the time is 600 s to 3600 s. The frequency of the pulse discharge is 1 to 1000 Hz, and the duty ratio of the pulse is 1:1 to 1:500.
所述沉积过程中等离子体放电过程为周期交替放电,具体包括以下沉积过程至少一次:The plasma discharge process during the deposition process is a periodic alternating discharge, specifically including the following deposition process at least once:
沉积过程包括预处理阶段和镀膜阶段,预处理阶段等离子体放电功率为150~600W,持续放电时间60~450s,然后进入镀膜阶段,镀膜阶段等离子体为周期交替变化放电输出,功率10~300W,时间600s~3600s,交变频率为1-1000Hz,等离子体周期交替变化放电输出波形为锯齿波形、正弦波形、方波波形、全波整流波形或半波整流波形。The deposition process includes a pretreatment stage and a coating stage. The plasma discharge power in the pretreatment stage is 150-600 W, and the continuous discharge time is 60-450 s, and then enters the coating stage. The plasma in the coating stage is a periodic alternating discharge output with a power of 10 to 300 W. The time is 600s~3600s, the frequency conversion rate is 1-1000Hz, and the plasma cycle alternately changes. The discharge output waveform is a sawtooth waveform, a sinusoidal waveform, a square wave waveform, a full-wave rectified waveform or a half-wave rectified waveform.
所述含双键、Si-Cl、Si-O-C、Si-N-Si、Si-O-Si结构或环状结构的有机硅单体包括:The silicone monomer containing a double bond, a Si—Cl, a Si—O—C, a Si—N—Si, a Si—O—Si structure or a ring structure includes:
含双键结构的有机硅单体:烯丙基三甲氧基硅烷、乙烯基三乙氧基硅烷、乙烯基三甲基硅烷、3-丁烯基三甲基硅烷、乙烯基三丁酮肟基硅烷、四甲基二乙烯基二硅氧烷、1,2,2-三氟乙烯基三苯基硅烷;Silicone monomer containing double bond structure: allyl trimethoxy silane, vinyl triethoxy silane, vinyl trimethyl silane, 3-butenyl trimethyl silane, vinyl tributyl ketone fluorenyl Silane, tetramethyldivinyldisiloxane, 1,2,2-trifluorovinyltriphenylsilane;
含Si-Cl键的有机硅单体:三苯基氯硅烷、甲基乙烯基二氯硅烷、三氟丙基三氯硅烷、三氟丙基甲基二氯硅烷、二甲基苯基氯硅烷、三丁基氯硅烷、苄基二甲基氯硅烷;Silicone monomer containing Si-Cl bond: triphenylchlorosilane, methylvinyldichlorosilane, trifluoropropyltrichlorosilane, trifluoropropylmethyldichlorosilane, dimethylphenylchlorosilane , tributylchlorosilane, benzyldimethylchlorosilane;
含Si-O-C结构的有机硅单体:四甲氧基硅烷、三甲氧基氢硅氧烷、正辛基三乙氧基硅烷、苯基三乙氧基硅烷、乙烯基三(2-甲氧基乙氧基)硅烷、三乙基乙烯基硅烷、六乙基环三硅氧烷、3-(甲基丙烯酰氧)丙基三甲氧基硅烷、苯基三(三甲基硅氧烷基)硅烷、二苯基二乙氧基硅烷、十二烷基三甲氧基硅烷、正辛基三乙氧基硅烷、二甲氧基硅烷、3-氯丙基三甲氧基硅烷;Silicone monomer containing Si-OC structure: tetramethoxysilane, trimethoxyhydrogensiloxane, n-octyltriethoxysilane, phenyltriethoxysilane, vinyltris(2-methoxy Ethyl ethoxy) silane, triethyl vinyl silane, hexaethylcyclotrisiloxane, 3-(methacryloyloxy)propyl trimethoxy silane, phenyl tris(trimethyl siloxane group Silane, diphenyldiethoxysilane, dodecyltrimethoxysilane, n-octyltriethoxysilane, dimethoxysilane, 3-chloropropyltrimethoxysilane;
含Si-N-Si或Si-O-Si结构的有机硅单体:六甲基二硅烷基胺、六甲基环三硅烷氨基、六甲基二硅氮烷、六甲基二硅醚;Silicone monomer containing Si-N-Si or Si-O-Si structure: hexamethyldisilazide, hexamethylcyclotrisilylamino, hexamethyldisilazane, hexamethyldisiloxane;
含环状结构的有机硅单体:六甲基环三硅氧烷、八甲基环四硅氧烷、六苯基环三硅氧烷、十甲基环五硅氧烷、八苯基环四硅氧烷、三苯基羟基硅烷、二苯基二羟基硅烷、铬酸双(三苯甲基硅烷基)酯、三氟丙基甲基环三硅氧烷、2,2,4,4-四甲基-6,6,8,8-四苯基环四硅氧烷、四甲基四乙烯基环四硅氧烷、3-缩水甘油醚氧基丙基三乙氧基硅烷、γ-缩水甘油醚氧丙基三甲氧基硅烷;Silicone monomer containing cyclic structure: hexamethylcyclotrisiloxane, octamethylcyclotetrasiloxane, hexaphenylcyclotrisiloxane, decamethylcyclopentasiloxane, octaphenyl ring Tetrasiloxane, triphenylhydroxysilane, diphenyldihydroxysilane, bis(tritylsilyl) chromate, trifluoropropylmethylcyclotrisiloxane, 2,2,4,4 -tetramethyl-6,6,8,8-tetraphenylcyclotetrasiloxane, tetramethyltetravinylcyclotetrasiloxane, 3-glycidoxypropyltriethoxysilane, γ - glycidyloxypropyltrimethoxysilane;
所述多官能度不饱和烃及烃类衍生物包括:The polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives include:
1,3-丁二烯、异戊二烯、1,4-戊二烯、乙氧基化三羟甲基丙烷三丙烯酸酯、二缩三丙二醇二丙烯酸酯、聚乙二醇二丙烯酸酯、1,6-己二醇二丙烯酸酯、二丙烯酸乙二醇酯、二乙二醇二乙烯基醚或二丙烯酸新戊二醇酯。1,3-butadiene, isoprene, 1,4-pentadiene, ethoxylated trimethylolpropane triacrylate, tripropylene glycol diacrylate, polyethylene glycol diacrylate, 1,6-hexanediol diacrylate, ethylene glycol diacrylate, diethylene glycol divinyl ether or neopentyl glycol diacrylate.
所述步骤(2)和(3)中,所述等离子体放电方式为射频放电、微波放电、中频放电、高频放电、电火花放电,所述高频放电和中频放电的波形为正弦或双极脉冲,射频等离子体是利用高频电磁场放电而产生的等离子体。微波法是利用微波的能量激发等离子体,具有能量利用效率高的优点,同时由于无电极放电,等离子体纯净,是目前高质量、高速率、大面积制备的优异方法。In the steps (2) and (3), the plasma discharge mode is radio frequency discharge, microwave discharge, intermediate frequency discharge, high frequency discharge, and electric spark discharge, and the waveforms of the high frequency discharge and the intermediate frequency discharge are sinusoidal or double A pole pulse, a radio frequency plasma is a plasma generated by discharge of a high frequency electromagnetic field. The microwave method utilizes the energy of the microwave to excite the plasma, and has the advantages of high energy utilization efficiency. At the same time, since the electrodeless discharge and the plasma are pure, it is an excellent method for high-quality, high-rate, large-area preparation.
涂层制备过程中,基材的运动特性和等离子体放电能量组合联动。制备过程中等离子体放电的同时,基材产生运动,提高了涂层沉积效率,并改善了涂层厚度的均匀性和致密性。During the preparation of the coating, the motion characteristics of the substrate and the plasma discharge energy are combined. During the plasma discharge during the preparation process, the substrate generates motion, improves the deposition efficiency of the coating, and improves the uniformity and compactness of the coating thickness.
所制备的涂层具有较好的耐磨性,同时具有防水防潮,防霉菌,耐酸、碱性溶剂,耐酸、碱性盐雾,耐酸性大气,耐有机溶剂浸泡,耐化妆品,耐汗液,耐冷热循环冲击(-40℃~+75℃),耐湿热交变(湿度75%~95%)等特性。具备上述防护性能的同时,涂层厚度在1~1000nm情况下,对频率在10M~8G范围内的射频通讯信号的影响低于5%。The prepared coating has good wear resistance, and has waterproof and moisture proof, mold proof, acid resistance, alkaline solvent, acid and alkali salt spray, acid atmosphere, organic solvent immersion, cosmetics resistance, sweat resistance and resistance. Thermal and thermal cycle impact (-40 ° C ~ +75 ° C), resistance to heat and humidity (humidity 75% ~ 95%) and other characteristics. With the above protective performance, the coating thickness is between 1 and 1000 nm, and the influence on the RF communication signal in the range of 10M to 8G is less than 5%.
本发明的上述技术方案与现有技术相比具有以下优点:The above technical solution of the present invention has the following advantages compared with the prior art:
1、等离子体化学气相沉积技术方法,比液相法三防涂层涂敷方法更环保;而相比蒸镀派瑞林方法,沉积温度低、速度更快、涂层结构和成分的可控性强,单体的可选择性强。1. The plasma chemical vapor deposition method is more environmentally friendly than the liquid phase three-coating coating method; and the deposition temperature is lower, the speed is faster, and the coating structure and composition are controllable compared to the vapor deposition parylene method. Strong, the monomer is highly selective.
2、基材在反应腔室内发生运动,使不同位置的基材镀膜厚度趋向一致,解决了由于反应腔室内不同区域单体密度不同导致基材表面涂层厚度不均匀的问题。制备过程中,基材的运动特性和等离子体放电能量组合联动,放电能量输出的同时,基材进行运动,提高了沉积效率,使得到的有机硅纳米防护涂层致密性显著提高。同时由于沉积效率的提高,单体蒸汽的化学单体原材料的用量也仅有其他现有技术中用量的10%~15%,从而减少了尾气废气的排放,更加绿色环保,在提高实际生产效能中具有重大的意义。2. The substrate moves in the reaction chamber, so that the coating thickness of the substrate at different positions tends to be uniform, which solves the problem that the thickness of the coating on the surface of the substrate is not uniform due to the difference in monomer density in different regions of the reaction chamber. During the preparation process, the combination of the motion characteristics of the substrate and the plasma discharge energy, while the discharge energy is output, the substrate moves, and the deposition efficiency is improved, so that the denseness of the obtained silicone nano protective coating is remarkably improved. At the same time, due to the increase of deposition efficiency, the amount of chemical monomer raw materials used in monomer steam is only 10% to 15% of the amount in other prior art, thereby reducing emissions of exhaust gas, making it more environmentally friendly and improving actual production efficiency. It has great significance.
3、一般等离子体聚合选用单官能度碳氢氧有机化合物单体,得到具有一定交联结构涂层。 交联结构是由于单体在等离子体放电时发生断链形成的众多活性点通过交互连接的方式而形成交联结构。但是这种交联结构较为疏松,含有较多的线性成分,耐溶液渗透和溶解性差。3. General plasma polymerization uses a monofunctional hydrocarbon-hydrogen organic compound monomer to obtain a coating having a certain cross-linking structure. The crosslinked structure is formed by a plurality of active sites formed by chain scission of a monomer during plasma discharge by cross-linking. However, this crosslinked structure is relatively loose, contains more linear components, and is resistant to solution penetration and solubility.
相比于传统单官能度有机物单体,在等离子体条件下,有机硅单体中的与硅连接的官能团相互之间能够发生缩合反应,因此,单体和单体之间可发生立体网状交联,可进一步提高涂层的致密性、耐磨性及抗腐蚀性。Compared with the conventional monofunctional organic monomer, under the plasma condition, the silicon-bonded functional groups in the silicone monomer can undergo a condensation reaction with each other, and therefore, a three-dimensional network can occur between the monomer and the monomer. Cross-linking can further improve the compactness, wear resistance and corrosion resistance of the coating.
(1)利用含双键、Si-Cl、Si-O-C、Si-N-Si、Si-O-Si结构或环状结构的有机硅单体替代传统的单官能度碳氢氧有机化合物单体,在等离子条件下,由于与硅相连的官能团都具有较高的反应活性,因此,这些有机硅单体具有更多的可交联活性位点;(1) Replacing a conventional monofunctional hydrocarbon-hydrogen organic compound monomer with a silicone monomer containing a double bond, Si-Cl, Si-OC, Si-N-Si, Si-O-Si structure or a cyclic structure Under the plasma condition, since the functional groups linked to silicon have high reactivity, these organosilicon monomers have more crosslinkable active sites;
(2)通过引入带有多官能团交联结构的其他单体组分而引入额外的交联点以形成交联结构。等离子体放电时,在低温等离子体作用下,通过对能量的有效控制与输出,将单体组分中能量较高的活性基团打断形成活性点,被引入的额外活性点在等离子环境下相互交联聚合,形成致密网状结构。(2) An additional crosslinking point is introduced by introducing other monomer components having a polyfunctional crosslinked structure to form a crosslinked structure. During plasma discharge, under the action of low temperature plasma, the active group with higher energy in the monomer component is broken to form an active point by effective control and output of energy, and the additional active point introduced is in the plasma environment. They cross-link and polymerize to form a dense network structure.
相比于疏松线性成分较多的涂层结构来说,网状结构具有更优的致密性,能够有效提高薄膜的抗磨和抗腐蚀性能。镀膜基体材料在等离子环境下,表面被活化得到众多活性位点,这些活性位点与经等离子体激发的单体材料的活性自由基以较强的化学键相互结合,发生形式和种类多样的基元反应,使得基体材料的纳米薄膜具有优异的结合力和机械强度。通过控制不同单体配合方式,同时调控不同的工艺条件,以实现对材料表面的抗腐蚀环境的有效调控,得到具有特殊微观结构的底层致密表层粗糙度大的结构,其耐环境腐蚀的综合性能提高了20%~35%,硬度可达到2H-4H。Compared with the loose coating composition with more linear components, the mesh structure has better compactness and can effectively improve the anti-wear and anti-corrosion properties of the film. In the plasma environment, the surface of the coated substrate is activated to obtain a plurality of active sites. The active sites are combined with the active radicals of the plasma-excited monomeric material with strong chemical bonds, and various forms of primitives are generated. The reaction makes the nano film of the base material have excellent bonding force and mechanical strength. By controlling the mixing mode of different monomers and controlling different process conditions at the same time, the effective control of the corrosion-resistant environment of the material surface is realized, and the structure with large roughness of the underlying dense surface layer with special microstructure is obtained, and the comprehensive performance of environmental corrosion resistance is obtained. Increased by 20% to 35%, hardness can reach 2H-4H.
4、本发明利用等离子体化学气相沉积,通过对单体和涂层结构调控,获得一种性能优异的防护涂层,这种涂层具有以下优点:厚度在20nm-10μm之间可控;硬度在2H-4H之间可控;同时具有优异的绝缘性能和耐水下通电性能;具有优异的三防性能。4. The invention utilizes plasma chemical vapor deposition to obtain a protective coating with excellent performance by controlling the structure of the monomer and the coating. The coating has the following advantages: the thickness is controllable between 20 nm and 10 μm; It is controllable between 2H-4H; it has excellent insulation performance and underwater power resistance; it has excellent three-proof performance.
5、由于有机硅单体中与硅相连的基团具有较高的活性,在低温等离子情况下更容易生成自由基并发生交联反应,形成致密的交联化合物;氧气引入可使涂层中产生高硬度纳米二氧化硅相,有效提高涂层硬度,经过硬化处理得有机硅系列涂层,硬度可达到2H-4H,可有效提高耐磨性,延长涂层使用寿命。。5. Since the group linked to silicon in the organosilicon monomer has high activity, it is easier to generate free radicals and crosslink reaction in the case of low temperature plasma to form a dense cross-linking compound; oxygen can be introduced into the coating. Produces a high-hardness nano-silica phase, which effectively improves the hardness of the coating. After hardening, the silicone-based coating can achieve a hardness of 2H-4H, which can effectively improve the wear resistance and prolong the service life of the coating. .
通过引入交联结构的其他单体,控制单体配比,根据不同单体的分子键能、键长的差异、汽化温度的差异,给予设备相应的能量输出及工艺参数的有效变化,获得复合、渐变结构的聚合物纳米涂层,既保证了薄膜的疏水性,又提高了电子产品等产品的耐腐蚀与耐磨性能,当涂层中二氧化硅质量百分比为为20%时,其比不含二氧化硅涂层的耐磨性能提高2-3倍。By introducing other monomers of the crosslinked structure, controlling the monomer ratio, according to the difference of molecular bond energy, bond length difference and vaporization temperature of different monomers, the corresponding energy output and effective changes of process parameters are given to the device, and the composite is obtained. The gradual structure of the polymer nano-coating not only ensures the hydrophobicity of the film, but also improves the corrosion resistance and wear resistance of products such as electronic products. When the mass percentage of silica in the coating is 20%, the ratio is The abrasion resistance of the silica-free coating is increased by 2-3 times.
日常生活中的电子设备极易受腐蚀环境的侵蚀而损坏,在使用的过程中基本处于腐蚀环境中,长此以往,会造成电子设备不可挽回的损害。通常的等离子体有机涂层硬度为HB-2H,耐磨性较差,使用寿命相对较短。本发明专利的镀膜方法大大增加了纳米在提高实际生产效能中具有重大的意义。涂层硬度提高2倍以上,在腐蚀性与易接触环境的使用寿命提高4-6倍,有效提高了产品的保护效果。主要应用于以下产品:Electronic equipment in daily life is extremely vulnerable to corrosion by corrosive environments, and is basically in a corrosive environment during use. In the long run, it will cause irreparable damage to electronic equipment. The typical plasma organic coating has a hardness of HB-2H, has poor wear resistance, and has a relatively short service life. The coating method of the patent of the invention greatly increases the significance of the nanometer in improving the actual production efficiency. The hardness of the coating is increased by more than 2 times, and the service life of the corrosive and easy-to-contact environment is increased by 4-6 times, which effectively improves the protection effect of the product. Mainly used in the following products:
(1)、便携设备键盘:便携式键盘具有小而轻的特点,常用于计算机,手机等设备。其能便于用户在旅程中办公。但是当其遇到常见液体的污染,如盛水茶杯的意外翻倒,雨水、汗液的浸透,键盘内部容易短路,进而损坏。使用该类纳米涂层对其进行镀膜后,当能够保障键盘表面易清理,遇水后功能完好,使得键盘能够适应更加严峻的环境。(1), portable device keyboard: portable keyboard has small and light features, commonly used in computers, mobile phones and other equipment. It makes it easy for users to work on the journey. However, when it encounters the contamination of common liquids, such as the accidental overturn of the water cup, the soaking of rain and sweat, the inside of the keyboard is easily short-circuited and damaged. After coating with this type of nano-coating, it can ensure that the surface of the keyboard is easy to clean and function properly after being exposed to water, so that the keyboard can adapt to a more severe environment.
(2)、LED显示屏:LED显示屏有商品宣传,店面装饰,照明,警示等用途。其部分用途需要面对雨水或者多粉尘的恶劣环境,如下雨天时,商场露天LED广告屏幕,路面警示灯,生产车间的LED显示屏控制面板,这些恶劣环境导致LED屏幕失灵,而且容易积灰,不易清洗,使用该纳米涂层后,能够有效解决上述问题。(2), LED display: LED display has product promotion, store decoration, lighting, warning and other purposes. Some of its uses need to face the harsh environment of rain or dust, such as the rainy days, the mall's open-air LED advertising screen, road warning lights, LED display control panel in the production workshop, these harsh environments lead to LED screen failure, and easy to accumulate dust, It is difficult to clean, and after using the nano-coating, the above problems can be effectively solved.
(3)、智能指纹锁:指纹锁是智能锁具,它集合了计算机信息技术、电子技术、机械技术和现代五金工艺,被广泛应用于公安刑侦及司法领域。但是其遇水后,其内部线路易短路,难以修复,需要暴力拆锁,使用该涂层后,能够避免这一问题。(3), intelligent fingerprint lock: fingerprint lock is a smart lock, which integrates computer information technology, electronic technology, mechanical technology and modern hardware technology, is widely used in public security criminal investigation and judicial field. However, after it meets water, its internal circuit is short-circuited, difficult to repair, and requires violent de-locking. This coating can be used to avoid this problem.
(4)、助听器、蓝牙耳机:助听器与蓝牙耳机均没有通讯线,使用该涂层后,用户可以在一定时间内在有水环境下使用,如洗澡,下雨天,设备均不会因为雨水浸润被损坏。(4), hearing aid, Bluetooth headset: There is no communication line between the hearing aid and the Bluetooth headset. After using this coating, the user can use it in a water environment for a certain period of time, such as bathing, raining, the equipment will not be infiltrated by rain. damage.
(5)、部分传感器:部分传感器需要在液体环境中工作,如水压、油压传感器,以及水下作业设备中用到的传感器,以及工作环境经常遇水的传感器,这些传感器在使用该涂层后,能够保障不会因为液体入侵机械设备内部结构而导致传感器失灵。(5) Some sensors: Some sensors need to work in a liquid environment, such as water pressure, oil pressure sensors, and sensors used in underwater operation equipment, as well as sensors that often encounter water in the working environment. These sensors use this coating. After the layer, it can guarantee that the sensor will not malfunction due to the liquid invading the internal structure of the mechanical device.
(6)、大多数3C产品:如移动电话、笔记本、PSP等。(6) Most 3C products: such as mobile phones, notebooks, PSPs, etc.
(7)、其他需要防水的设备:包括需要在潮湿环境中作业,或者可能遇到常见液体泼洒等意外情况,会影响内部弱电线路正常运行的设备。(7) Other equipment that needs to be waterproof: including equipment that needs to work in a humid environment, or may encounter unexpected accidents such as liquid spills, which may affect the normal operation of internal weak current lines.
该方法制备的有机硅纳米涂层还可以适用于以下不同的环境及其涉及的相关产品:The silicone nano-coating prepared by the method can also be applied to the following different environments and related products:
防水防潮防霉菌:Waterproof, moisture proof, moldproof:
1房屋内饰:卫生间顶面、墙纸、吊灯、窗帘、窗纱。2生活用品:蚊帐,台灯罩、筷子篓、汽车后视镜。3文物及艺术品:字帖、古玩、木雕、皮革、青铜器、丝绸、古装、古籍。4电子元器件及电子产品:传感器(潮湿或者多尘环境中作业)、各类电子产品(电子血压计、智能手表)的芯片、线路板、手机、LED屏幕、助听器。5精密仪器及光学设备:机械 手表、显微镜。1 House interior: bathroom top, wallpaper, chandeliers, curtains, screens. 2 daily necessities: mosquito nets, table lamp covers, chopsticks, car rearview mirrors. 3 Cultural relics and works of art: copybooks, antiques, woodcarving, leather, bronze, silk, costumes, ancient books. 4 Electronic components and electronic products: sensors (working in wet or dusty environments), chips of various electronic products (electronic sphygmomanometers, smart watches), circuit boards, mobile phones, LED screens, hearing aids. 5 precision instruments and optical equipment: mechanical watches, microscopes.
耐酸、碱性溶剂,耐酸、碱性盐雾,耐酸性大气:Acid and alkaline solvents, acid and alkali salt spray, acid resistant atmosphere:
1住房内饰件:墙纸、瓷砖。2防护用具:耐酸(碱)手套、耐酸(碱)防护服。3机械设备及管道:烟道脱硫设备、密封件(酸/碱性润滑油)、管道、阀门、大管径海用输送管道内衬等处。4各种反应釜、反应器。5化学药品生产、储存;污水处理、曝气池;6其它:酸碱车间、防碱航空航天、能源电力、钢铁冶金、石油化工、医疗等各行业、贮藏容器、雕像(减小酸雨对其的腐蚀)、传感器(酸/碱性性环境下)。1 housing interior parts: wallpaper, tiles. 2 protective equipment: acid (alkali) gloves, acid (alkali) protective clothing. 3 Mechanical equipment and pipelines: flue desulfurization equipment, seals (acid/alkaline lubricants), pipes, valves, large-diameter sea pipelines, etc. 4 various reactors, reactors. 5 chemical production, storage; sewage treatment, aeration tank; 6 other: acid and alkali workshop, anti-alkali aerospace, energy and power, steel and metallurgy, petrochemical, medical and other industries, storage containers, statues (reduced acid rain Corrosion), sensor (acid/alkaline environment).
耐有机溶剂浸泡,耐化妆品,耐汗液:Soaked with organic solvents, resistant to cosmetics, sweat resistant:
1如链烷烃、烯烃、醇、醛、胺、酯、醚、酮、芳香烃、氢化烃、萜烯烃、卤代烃、杂环化物、含氮化合物及含硫化合物溶剂等;2化妆品包装容器;3指纹锁、耳机。1 such as paraffin, olefin, alcohol, aldehyde, amine, ester, ether, ketone, aromatic hydrocarbon, hydrogenated hydrocarbon, terpene olefin, halogenated hydrocarbon, heterocyclic compound, nitrogen-containing compound and sulfur compound solvent; 2 cosmetic packaging container ; 3 fingerprint lock, headphones.
耐冷热循环冲击(-40℃~+75℃),耐湿热交变(湿度75%~95%):电工、电子、汽车电器,如航空、汽车、家电、科研等领域的设备。Resistance to cold and heat cycle (-40 ° C ~ +75 ° C), resistance to heat and humidity (humidity 75% ~ 95%): electrical, electronic, automotive electrical, such as aviation, automotive, home appliances, scientific research and other fields of equipment.
具体实施方式Detailed ways
下面结合具体实施例详细说明本发明,但本发明并不局限于具体实施例。The invention will be described in detail below with reference to specific embodiments, but the invention is not limited to the specific embodiments.
实施例1Example 1
一种有机硅硬质纳米防护涂层的制备方法,包括以下步骤:A method for preparing a silicone hard nano protective coating comprises the following steps:
(1)前处理:(1) Pre-processing:
将基材置于纳米涂层制备设备的反应腔室内,闭合反应腔室并对反应腔室连续抽真空,将反应腔室内的真空度抽到10毫托,通入惰性气体Ar,开启运动机构,使基材在反应腔室内产生运动;The substrate is placed in a reaction chamber of the nano-coating preparation device, the reaction chamber is closed, and the reaction chamber is continuously evacuated, and the vacuum in the reaction chamber is pumped to 10 mTorr, and an inert gas Ar is introduced to open the moving mechanism. , causing the substrate to generate motion in the reaction chamber;
步骤(1)中基材为固体材料,所述固体材料为块状的聚四氟乙烯板材。The substrate in the step (1) is a solid material, and the solid material is a block-shaped polytetrafluoroethylene sheet.
步骤(1)中反应腔室为旋转体形腔室,反应腔室的容积为50L,反应腔室的温度控制在30℃,通入惰性气体的流量为5sccm。In the step (1), the reaction chamber is a rotating body chamber, the volume of the reaction chamber is 50 L, the temperature of the reaction chamber is controlled at 30 ° C, and the flow rate of the inert gas is 5 sccm.
步骤(1)中基材在反应腔室内产生运动,基材运动形式为基材相对反应腔室进行圆周运动,转速为3转/min。In the step (1), the substrate moves in the reaction chamber, and the substrate moves in the form of a circular motion of the substrate relative to the reaction chamber at a rotation speed of 3 rpm.
(2)有机硅涂层制备:(2) Preparation of silicone coating:
通入单体蒸汽到反应腔室内,至真空度为30毫托,开启等离子体放电,进行化学气相沉积,在基材表面化学气相沉积制备有机硅纳米涂层;Passing monomer vapor into the reaction chamber to a vacuum of 30 mTorr, plasma discharge is started, chemical vapor deposition is performed, and a silicone nano-coating is prepared by chemical vapor deposition on the surface of the substrate;
所述单体蒸汽成分为:The monomer vapor component is:
一种含双键结构的有机硅单体和三种多官能度不饱和烃及烃类衍生物的混合物,所述单 体蒸汽中多官能度不饱和烃及烃类衍生物所占的质量分数为15%;a mixture of a silicone monomer having a double bond structure and three polyfunctional unsaturated hydrocarbons and a hydrocarbon derivative, the mass fraction of polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives in the monomer vapor 15%;
所述步骤(2)中:等离子体放电,进行化学气相沉积,沉积过程中等离子体放电过程为小功率连续放电,具体包括以下沉积过程一次:In the step (2): plasma discharge, chemical vapor deposition, the plasma discharge process is a low-power continuous discharge during the deposition process, specifically including the following deposition process:
沉积过程包括预处理阶段和镀膜阶段,预处理阶段等离子体放电功率为150W,持续放电时间450s,然后进入镀膜阶段,调整等离子体放电功率为150W,持续放电时间600s。The deposition process includes the pretreatment stage and the coating stage. The plasma discharge power of the pretreatment stage is 150W, the discharge time is 450s, and then enters the coating stage. The plasma discharge power is adjusted to 150W and the continuous discharge time is 600s.
步骤(2)中:In step (2):
通入单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压10毫托引入反应腔室,所述通入单体蒸汽的流量为1000μL/min;Passing monomer steam to atomize and volatilize the monomer through the feed pump, and introduce the reaction chamber into the reaction chamber by a low pressure of 10 mTorr, and the flow rate of the monomer vapor is 1000 μL/min;
所述一种含双键结构的有机硅单体为:3-丁烯基三甲基硅烷;The organosilicon monomer containing a double bond structure is: 3-butenyltrimethylsilane;
所述三种多官能度不饱和烃及烃类衍生物为:1,4-戊二烯、乙氧基化三羟甲基丙烷三丙烯酸酯、二丙烯酸乙二醇酯;The three polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives are: 1,4-pentadiene, ethoxylated trimethylolpropane triacrylate, ethylene glycol diacrylate;
(3)表面硬质处理:(3) Surface hard treatment:
停止通入所述单体蒸汽,通入氧气,流量为10μL/min,等离子体放电,放电功率为50W,持续放电时间为180s,对有机硅纳米涂层表面进行硬质处理;Stopping the monomer vapor, introducing oxygen, the flow rate is 10 μL/min, plasma discharge, discharge power is 50 W, and the discharge time is 180 s, and the surface of the silicone nano-coating layer is hard-treated;
所述步骤(2)和步骤(3)中等离子体放电方式为射频放电。The plasma discharge mode in the step (2) and the step (3) is radio frequency discharge.
(4)后处理:(4) Post-processing:
停止通入氧气,同时停止等离子体放电,持续抽真空,保持反应腔室真空度为10毫托,1min后通入空气至一个大气压,停止基材的运动,然后取出基材即可。Stop the oxygen supply, stop the plasma discharge, continue to vacuum, keep the vacuum of the reaction chamber at 10 mTorr, and then open the air to an atmospheric pressure after 1 min, stop the movement of the substrate, and then take out the substrate.
得到的沉积有有机硅涂层的聚四氟乙烯板,在GJB150.10A-2009霉菌测试标准中进行测试,性能如下:The resulting polytetrafluoroethylene sheet deposited with silicone coating was tested in the GJB 150.10A-2009 mold test standard with the following performance:
Figure PCTCN2018082832-appb-000001
Figure PCTCN2018082832-appb-000001
实施例2Example 2
一种有机硅硬质纳米防护涂层的制备方法,包括以下步骤:A method for preparing a silicone hard nano protective coating comprises the following steps:
(1)前处理:(1) Pre-processing:
将基材置于纳米涂层制备设备反应腔室内,闭合反应腔室并对反应腔室连续抽真空,将反应腔室内的真空度抽到60毫托,通入惰性气体He,启动运动机构,使基材进行运动;The substrate is placed in a reaction chamber of the nano-coating preparation device, the reaction chamber is closed, and the reaction chamber is continuously evacuated, and the vacuum in the reaction chamber is pumped to 60 mTorr, and an inert gas He is introduced to start the moving mechanism. Moving the substrate;
步骤(1)中基材为固体材料,所述固体材料为块状铝合金材料。The substrate in the step (1) is a solid material, and the solid material is a bulk aluminum alloy material.
步骤(1)中反应腔室为立方体形腔室,反应腔室的容积为250L,反应腔室的温度控制在43℃,通入惰性气体的流量为18sccm。In the step (1), the reaction chamber is a cubic chamber, the volume of the reaction chamber is 250 L, the temperature of the reaction chamber is controlled at 43 ° C, and the flow rate of the inert gas is 18 sccm.
步骤(1)中基材进行行星运动,公转速度为2转/min,自转速度为6转/min。In the step (1), the substrate is subjected to planetary motion, the revolution speed is 2 rpm, and the rotation speed is 6 rpm.
(2)有机硅涂层制备:(2) Preparation of silicone coating:
通入单体蒸汽到反应腔室内,至真空度为110毫托,开启等离子体放电,进行化学气相沉积,在基材表面化学气相沉积制备有机硅纳米涂层;Passing monomer vapor into the reaction chamber to a vacuum of 110 mTorr, plasma discharge is started, chemical vapor deposition is performed, and a silicone nano-coating is prepared by chemical vapor deposition on the surface of the substrate;
所述单体蒸汽成分为:The monomer vapor component is:
三种含Si-Cl结构的有机硅单体和四种多官能度不饱和烃及烃类衍生物的混合物,所述单体蒸汽中多官能度不饱和烃及烃类衍生物所占的质量分数为23%;a mixture of three Si-Cl-containing organosilicon monomers and four polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives, the mass of polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives in the monomer vapor The score is 23%;
所述步骤(2)中:等离子体放电,进行化学气相沉积,沉积过程中等离子体放电过程为小功率连续放电,具体包括以下沉积过程三次:In the step (2): plasma discharge, chemical vapor deposition, the plasma discharge process is a low-power continuous discharge during the deposition process, specifically including the following deposition process three times:
沉积过程包括预处理阶段和镀膜阶段,预处理阶段等离子体放电功率为600W,持续放电时间60s,然后进入镀膜阶段,调整等离子体放电功率为10W,持续放电时间3600s。The deposition process includes a pretreatment stage and a coating stage. The plasma discharge power of the pretreatment stage is 600 W, the discharge time is 60 s, and then enters the coating stage. The plasma discharge power is adjusted to 10 W and the continuous discharge time is 3600 s.
步骤(2)中:In step (2):
通入单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压60毫托引入反应腔室,所述通入单体蒸汽的流量为700μL/min;The monomer steam is introduced into the reaction chamber by atomizing and volatilizing the monomer, and is introduced into the reaction chamber by a low pressure of 60 mTorr, and the flow rate of the monomer vapor is 700 μL/min;
所述三种含Si-Cl结构的有机硅单体为:甲基乙烯基二氯硅烷、三氟丙基三氯硅烷、三丁基氯硅烷;The three Si-Cl-containing silicone monomers are: methylvinyldichlorosilane, trifluoropropyltrichlorosilane, and tributylchlorosilane;
所述四种多官能度不饱和烃及烃类衍生物为:1,4-戊二烯、聚乙二醇二丙烯酸酯、二丙烯酸乙二醇酯、二乙二醇二乙烯基醚The four polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives are: 1,4-pentadiene, polyethylene glycol diacrylate, ethylene glycol diacrylate, diethylene glycol divinyl ether
(3)表面硬质处理:(3) Surface hard treatment:
停止通入所述单体蒸汽,通入氧气和水蒸气,氧气的体积百分比为26%,流量为30μL/min,等离子体放电,放电功率为70W,持续放电时间为140s,对有机硅纳米涂层表面进行硬质处理;Stop the introduction of the monomer vapor, pass oxygen and water vapor, the volume percentage of oxygen is 26%, the flow rate is 30 μL/min, the plasma discharge, the discharge power is 70W, the continuous discharge time is 140s, and the nano-coating of the silicone Hard surface treatment of the layer surface;
所述步骤(2)和步骤(3)中等离子体放电方式为中频放电。The plasma discharge mode in the step (2) and the step (3) is an intermediate frequency discharge.
(4)后处理:(4) Post-processing:
停止通入氧气和水蒸气,同时停止等离子体放电,持续抽真空,保持反应腔室真空度为100毫托,2min后通入空气至一个大气压,然后取出基材即可。Stop the oxygen and water vapor, stop the plasma discharge, continue to vacuum, keep the vacuum of the reaction chamber at 100 mTorr, and then pass the air to an atmospheric pressure after 2 min, then take out the substrate.
上述铝合金材料镀膜的硬度为4H,暴露于酸、碱环境中测试其耐酸、碱性能,测试效果如下:The hardness of the above aluminum alloy coating film is 4H, and its acid and alkali resistance are tested by exposure to acid and alkali environment. The test results are as follows:
Figure PCTCN2018082832-appb-000002
Figure PCTCN2018082832-appb-000002
实施例3Example 3
一种有机硅硬质纳米防护涂层的制备方法,包括以下步骤:A method for preparing a silicone hard nano protective coating comprises the following steps:
(1)前处理:(1) Pre-processing:
将基材置于纳米涂层制备设备的反应腔室内,闭合反应腔室并对反应腔室连续抽真空,将反应腔室内的真空度抽到130毫托,通入惰性气体Ar和He的混合气体,启动运动机构,使基材进行运动;The substrate is placed in a reaction chamber of the nano-coating preparation device, the reaction chamber is closed, and the reaction chamber is continuously evacuated, and the vacuum in the reaction chamber is drawn to 130 mTorr, and a mixture of inert gases Ar and He is introduced. a gas that activates a moving mechanism to move the substrate;
步骤(1)中基材为固体材料,所述固体材料为块状合金钢板材料。The substrate in the step (1) is a solid material, and the solid material is a bulk alloy steel sheet material.
步骤(1)中反应腔室为旋转体形腔室,反应腔室的容积为480L,反应腔室的温度控制在50℃,通入惰性气体的流量为80sccm,。In the step (1), the reaction chamber is a rotating body chamber, the volume of the reaction chamber is 480 L, the temperature of the reaction chamber is controlled at 50 ° C, and the flow rate of the inert gas is 80 sccm.
步骤(1)中基材进行圆周运动,转速为8转/min。In the step (1), the substrate was subjected to a circular motion at a rotation speed of 8 rpm.
(2)有机硅涂层制备:(2) Preparation of silicone coating:
通入单体蒸汽到反应腔室内,至真空度为170毫托,开启等离子体放电,进行化学气相沉积,在基材表面化学气相沉积制备有机硅纳米涂层;Passing monomer vapor into the reaction chamber to a vacuum of 170 mTorr, plasma discharge is started, chemical vapor deposition is performed, and a silicone nano-coating is prepared by chemical vapor deposition on the surface of the substrate;
所述单体蒸汽成分为:The monomer vapor component is:
四种Si-O-C结构的有机硅单体和一种多官能度不饱和烃及烃类衍生物的混合物,所述单体蒸汽中多官能度不饱和烃及烃类衍生物所占的质量分数为37%;a mixture of four Si-OC structured silicone monomers and a polyfunctional unsaturated hydrocarbon and a hydrocarbon derivative, the mass fraction of polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives in the monomer vapor 37%;
等离子体放电,进行化学气相沉积,沉积过程中等离子体放电过程为脉冲放电,具体包括以下沉积过程四次:Plasma discharge, chemical vapor deposition, plasma discharge process during the deposition process is pulse discharge, specifically including the following deposition process four times:
沉积过程包括预处理阶段和镀膜阶段,预处理阶段等离子体放电功率为150W,持续放电时间450s,然后进入镀膜阶段,镀膜阶段为脉冲放电,功率300W,时间600s,脉冲放电的频率为1HZ,脉冲的占空比为1:1。The deposition process includes pretreatment stage and coating stage. The plasma discharge power of the pretreatment stage is 150W, the discharge time is 450s, and then enters the coating stage. The coating stage is pulse discharge, power 300W, time 600s, pulse discharge frequency is 1HZ, pulse The duty cycle is 1:1.
步骤(2)中:In step (2):
通入单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压130毫托引入反应腔室,所 述通入单体蒸汽的流量为580μL/min;The monomer steam is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and the flow rate of the monomer vapor is 580 μL/min;
所述四种含Si-O-C结构的有机硅单体为:二苯基二乙氧基硅烷、十二烷基三甲氧基硅烷、三乙基乙烯基硅烷、六乙基环三硅氧烷;The four Si-O-C structure-containing silicone monomers are: diphenyldiethoxysilane, dodecyltrimethoxysilane, triethylvinylsilane, hexaethylcyclotrisiloxane;
所述多官能度不饱和烃类衍生物为:二丙烯酸新戊二醇酯;The polyfunctional unsaturated hydrocarbon derivative is: neopentyl glycol diacrylate;
(3)表面硬质处理:(3) Surface hard treatment:
停止通入所述单体蒸汽,通入氧气和水蒸气,氧气的体积百分比为37%,流量为60μL/min,等离子体放电,放电功率为60W,持续放电时间为130s,对有机硅纳米涂层表面进行硬质处理;Stop the introduction of the monomer vapor, pass oxygen and water vapor, the volume percentage of oxygen is 37%, the flow rate is 60 μL/min, the plasma discharge, the discharge power is 60W, the continuous discharge time is 130s, and the nano-coating of the silicone Hard surface treatment of the layer surface;
步骤(2)和步骤(3)中等离子体放电方式为高频放电,高频放电的波形是双极脉冲。The plasma discharge mode in the step (2) and the step (3) is high frequency discharge, and the waveform of the high frequency discharge is a bipolar pulse.
(4)后处理(4) Post processing
停止通入氧气和水蒸气,同时停止等离子体放电,持续抽真空,保持反应腔室真空度为160毫托,3min后通入空气至一个大气压,然后取出基材即可。Stop the oxygen and water vapor, stop the plasma discharge, continue to vacuum, keep the vacuum of the reaction chamber at 160 mTorr, and then pass the air to an atmospheric pressure after 3 min, then take out the substrate.
上述合金钢板材料镀膜,涂层硬度4H,浸泡于有机溶剂中,测试耐有机溶剂性能,测试效果如下:The above alloy steel plate material is coated with a coating hardness of 4H, immersed in an organic solvent, and tested for resistance to organic solvents. The test results are as follows:
Figure PCTCN2018082832-appb-000003
Figure PCTCN2018082832-appb-000003
实施例4Example 4
一种有机硅硬质纳米防护涂层的制备方法,包括以下步骤:A method for preparing a silicone hard nano protective coating comprises the following steps:
(1)前处理:(1) Pre-processing:
将基材置于纳米涂层制备设备反应腔室内,闭合反应腔室并对反应腔室连续抽真空,将反应腔室内的真空度抽到160毫托,通入惰性气体He,启动运动机构,使基材进行运动;The substrate is placed in a reaction chamber of the nano-coating preparation device, the reaction chamber is closed, and the reaction chamber is continuously evacuated, and the vacuum in the reaction chamber is pumped to 160 mTorr, and an inert gas He is introduced to start the moving mechanism. Moving the substrate;
步骤(1)中基材为固体材料,所述固体材料为块状铝制材料和PCB板。In the step (1), the substrate is a solid material, and the solid material is a bulk aluminum material and a PCB board.
步骤(1)中反应腔室的容积为640L,反应腔室的温度控制在53℃,通入惰性气体的流量为160sccm。The volume of the reaction chamber in the step (1) was 640 L, the temperature of the reaction chamber was controlled at 53 ° C, and the flow rate of the inert gas was 160 sccm.
步骤(1)中基材进行直线往复运动,运动速度为32mm/min。In step (1), the substrate is linearly reciprocated at a speed of 32 mm/min.
(2)有机硅涂层制备:(2) Preparation of silicone coating:
通入单体蒸汽到反应腔室内,至真空度为210毫托,开启等离子体放电,进行化学气相沉积,在基材表面化学气相沉积制备有机硅纳米涂层;Passing monomer vapor into the reaction chamber to a vacuum of 210 mTorr, plasma discharge is started, chemical vapor deposition is performed, and a silicone nano-coating is prepared by chemical vapor deposition on the surface of the substrate;
所述单体蒸汽成分为:The monomer vapor component is:
三种含Si-N-Si或Si-O-Si结构的有机硅单体和五种多官能度不饱和烃及烃类衍生物的混合物,所述单体蒸汽中多官能度不饱和烃及烃类衍生物所占的质量分数为65%;a mixture of three organosilicon monomers containing Si-N-Si or Si-O-Si structure and five polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives, said polyfunctional unsaturated hydrocarbons in said monomer vapor and The hydrocarbon derivative accounts for 65% by mass;
等离子体放电,进行化学气相沉积,沉积过程中等离子体放电过程为脉冲放电,具体包括以下沉积过程一次:Plasma discharge, chemical vapor deposition, plasma discharge process during the deposition process is pulse discharge, specifically including the following deposition process:
沉积过程包括预处理阶段和镀膜阶段,预处理阶段等离子体放电功率为600W,持续放电时间60s,然后进入镀膜阶段,镀膜阶段为脉冲放电,功率10W,时间3600s,脉冲放电的频率为1000HZ,脉冲的占空比为1:500。The deposition process includes pretreatment stage and coating stage. The plasma discharge power of the pretreatment stage is 600W, the discharge time is 60s, and then enters the coating stage. The coating stage is pulse discharge, power 10W, time 3600s, pulse discharge frequency is 1000HZ, pulse The duty cycle is 1:500.
步骤(2)中:In step (2):
通入单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压160毫托引入反应腔室,所述通入单体蒸汽的流量为260μL/min;The monomer steam is introduced into the reaction chamber by atomization and volatilization, and is introduced into the reaction chamber by a low pressure of 160 mTorr, and the flow rate of the monomer vapor is 260 μL/min;
所述三种含Si-N-Si或Si-O-Si结构的有机硅单体为:六甲基环三硅烷氨基、六甲基二硅氮烷、六甲基二硅醚;The three organosilicon monomers containing Si-N-Si or Si-O-Si structure are: hexamethylcyclotrisilylamino, hexamethyldisilazane, hexamethyldisiloxane;
所述五种多官能度不饱和烃及烃类衍生物为:1,3-丁二烯、1,6-己二醇二丙烯酸酯、二丙烯酸乙二醇酯、二乙二醇二乙烯基醚、二丙烯酸新戊二醇酯;The five polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives are: 1,3-butadiene, 1,6-hexanediol diacrylate, ethylene glycol diacrylate, diethylene glycol divinyl Ether, neopentyl glycol diacrylate;
(3)表面硬质处理:(3) Surface hard treatment:
停止通入所述单体蒸汽,通入水蒸气,流量为100μL/min,等离子体放电,放电功率为100W,持续放电时间为50s,对有机硅纳米涂层表面进行硬质处理;Stopping the introduction of the monomer vapor, introducing water vapor, the flow rate is 100 μL/min, plasma discharge, discharge power is 100 W, and the discharge time is 50 s, and the surface of the silicone nano-coating layer is hard-treated;
步骤(2)和(3)中等离子体放电方式为微波放电。The plasma discharge mode in steps (2) and (3) is microwave discharge.
(4)后处理:(4) Post-processing:
停止通入水蒸气,同时停止等离子体放电,持续抽真空,保持反应腔室真空度为200毫托,4min后通入空气至一个大气压,然后取出基材即可。Stop the water vapor, stop the plasma discharge, continue to vacuum, keep the vacuum of the reaction chamber at 200 mTorr, and then pass the air to an atmospheric pressure after 4 minutes, then take out the substrate.
块状铝制材料上沉积的有机硅涂层,硬度为4H,在PCB板上沉积的有机硅涂层,硬度为2H。两种镀膜后的材料暴露于冷、热循环测试环境中测试耐冷热循环冲击性能,测试效果如下:The silicone coating deposited on the bulk aluminum material has a hardness of 4H and a silicone coating deposited on the PCB with a hardness of 2H. The two coated materials are exposed to the cold and heat cycle test environment to test the cold and heat cycle impact resistance. The test results are as follows:
Figure PCTCN2018082832-appb-000004
Figure PCTCN2018082832-appb-000004
Figure PCTCN2018082832-appb-000005
Figure PCTCN2018082832-appb-000005
实施例5Example 5
一种有机硅硬质纳米防护涂层的制备方法,包括以下步骤:A method for preparing a silicone hard nano protective coating comprises the following steps:
(1)前处理:(1) Pre-processing:
将基材置于纳米涂层制备设备反应腔室内,闭合反应腔室并对反应腔室连续抽真空,将反应腔室内的真空度抽到200毫托,通入惰性气体Ar,启动运动机构,使基材进行运动;The substrate is placed in a reaction chamber of the nano-coating preparation device, the reaction chamber is closed, and the reaction chamber is continuously evacuated, and the vacuum in the reaction chamber is pumped to 200 mTorr, and an inert gas Ar is introduced to start the moving mechanism. Moving the substrate;
步骤(1)中基材为固体材料,所述固体材料为电子元器件。The substrate in the step (1) is a solid material, and the solid material is an electronic component.
步骤(1)中反应腔室的容积为1000L,反应腔室的温度控制在60℃,通入惰性气体的流量为300sccm。The volume of the reaction chamber in the step (1) was 1000 L, the temperature of the reaction chamber was controlled at 60 ° C, and the flow rate of the inert gas was 300 sccm.
步骤(1)中基材进行曲线往复运动,速度为120mm/min。In the step (1), the substrate was subjected to a curve reciprocating motion at a speed of 120 mm/min.
(2)有机硅涂层制备:(2) Preparation of silicone coating:
通入单体蒸汽到反应腔室内,至真空度为300毫托,开启等离子体放电,进行化学气相沉积,在基材表面化学气相沉积制备有机硅纳米涂层;Passing monomer vapor into the reaction chamber to a vacuum of 300 mTorr, plasma discharge is started, chemical vapor deposition is performed, and a silicone nano-coating is prepared by chemical vapor deposition on the surface of the substrate;
所述单体蒸汽成分为:The monomer vapor component is:
四种含环状结构的有机硅单体和三种多官能度不饱和烃及烃类衍生物的混合物,所述单体蒸汽中多官能度不饱和烃及烃类衍生物所占的质量分数为48%;a mixture of four cyclic-containing organosilicon monomers and three polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives, the mass fraction of polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives in the monomer vapor 48%;
等离子体放电,进行化学气相沉积,沉积过程中等离子体放电过程为周期交替放电,具体包括以下沉积过程三次:Plasma discharge, chemical vapor deposition, plasma discharge process during the cycle is alternately discharged, specifically including the following deposition process three times:
沉积过程包括预处理阶段和镀膜阶段,预处理阶段等离子体放电功率为150W,持续放电时间450s,然后进入镀膜阶段,镀膜阶段等离子体为周期交替变化放电输出,功率300W,时间600s,交变频率为1Hz,等离子体周期交替变化放电输出波形为锯齿波形;The deposition process includes the pretreatment stage and the coating stage. The plasma discharge power of the pretreatment stage is 150W, the continuous discharge time is 450s, and then enters the coating stage. The plasma in the coating stage is the periodic alternating discharge output, power 300W, time 600s, alternating frequency At 1 Hz, the plasma cycle alternately changes the discharge output waveform to a sawtooth waveform;
步骤(2)中:In step (2):
通入单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压200毫托引入反应腔室,所述通入单体蒸汽的流量为10μL/min;The monomer steam is introduced into the reaction chamber by atomizing and volatilizing the monomer, and is introduced into the reaction chamber by a low pressure of 200 mTorr, and the flow rate of the monomer vapor is 10 μL/min;
所述四种含环状结构的有机硅单体为:铬酸双(三苯甲基硅烷基)酯、三氟丙基甲基环三硅氧烷、2,2,4,4-四甲基-6,6,8,8-四苯基环四硅氧烷、四甲基四乙烯基环四硅氧烷;The four silicone monomers containing a cyclic structure are: bis(tritylsilyl) chromate, trifluoropropylmethylcyclotrisiloxane, 2,2,4,4-tetramethyl a group of 6,6,8,8-tetraphenylcyclotetrasiloxane, tetramethyltetravinylcyclotetrasiloxane;
所述三种多官能度不饱和烃类衍生物为:1,4-戊二烯、二缩三丙二醇二丙烯酸酯、二丙烯酸新戊二醇酯。The three polyfunctional unsaturated hydrocarbon derivatives are: 1,4-pentadiene, tripropylene glycol diacrylate, neopentyl glycol diacrylate.
(3)表面硬质处理:(3) Surface hard treatment:
停止通入所述单体蒸汽,通入氧气和水蒸气,氧气的体积百分比为23%,流量为80μL/min,等离子体放电,放电功率为80W,持续放电时间为90s,对有机硅纳米涂层表面进行硬质处理;Stop the introduction of the monomer vapor, pass oxygen and water vapor, the volume percentage of oxygen is 23%, the flow rate is 80 μL/min, the plasma discharge, the discharge power is 80W, the continuous discharge time is 90s, and the nano-coating of the silicone Hard surface treatment of the layer surface;
步骤(2)和步骤(3)中等离子体放电方式为电火花放电。The plasma discharge mode in the step (2) and the step (3) is a spark discharge.
(4)后处理:(4) Post-processing:
停止通入所述氧气和水蒸气,同时停止等离子体放电,向反应腔室内充入惰性气体至压力2000毫托,然后抽真空至10毫托,进行上述充气和抽真空步骤一次,通入空气至一个大气压,停止基材的运动,然后取出基材即可。上述镀膜后的电子元器件,涂层硬度为2H,暴露于湿热测试环境中,测试耐湿热交变性能,测试效果如下:Stop the introduction of the oxygen and water vapor while stopping the plasma discharge, fill the reaction chamber with inert gas to a pressure of 2000 mTorr, then evacuate to 10 mTorr, perform the above-mentioned aeration and vacuum steps once, and introduce air. At one atmosphere, stop the movement of the substrate and then remove the substrate. The above-mentioned coated electronic components have a coating hardness of 2H, and are exposed to the damp heat test environment to test the resistance to moisture and heat exchange. The test results are as follows:
Figure PCTCN2018082832-appb-000006
Figure PCTCN2018082832-appb-000006
实施例6Example 6
一种有机硅硬质纳米防护涂层的制备方法,包括以下步骤:A method for preparing a silicone hard nano protective coating comprises the following steps:
(1)前处理:(1) Pre-processing:
将基材置于纳米涂层制备设备反应腔室内,闭合反应腔室并对反应腔室连续抽真空,将反应腔室内的真空度抽到180毫托,通入惰性气体Ar,启动运动机构,使基材进行运动;The substrate is placed in a reaction chamber of the nano-coating preparation device, the reaction chamber is closed, and the reaction chamber is continuously evacuated, and the vacuum in the reaction chamber is pumped to 180 mTorr, and an inert gas Ar is introduced to start the moving mechanism. Moving the substrate;
步骤(1)基材为固体材料,所述固体材料为电器部件。Step (1) The substrate is a solid material, and the solid material is an electrical component.
步骤(1)中反应腔室的容积为780L,反应腔室的温度控制在50℃,通入惰性气体的流量为200sccm。The volume of the reaction chamber in the step (1) was 780 L, the temperature of the reaction chamber was controlled at 50 ° C, and the flow rate of the inert gas was 200 sccm.
步骤(1)中基材进行行星运动,公转速度为4转/min,自转速度为3转/min。In the step (1), the substrate is subjected to planetary motion, the revolution speed is 4 rpm, and the rotation speed is 3 rpm.
(2)有机硅涂层制备:(2) Preparation of silicone coating:
通入单体蒸汽到反应腔室内,至真空度为280毫托,开启等离子体放电,进行化学气相沉积,在基材表面化学气相沉积制备有机硅纳米涂层;Passing monomer vapor into the reaction chamber to a vacuum of 280 mTorr, plasma discharge is started, chemical vapor deposition is performed, and a silicone nano-coating is prepared by chemical vapor deposition on the surface of the substrate;
所述单体蒸汽成分为:The monomer vapor component is:
五种含环状结构的的有机硅单体和五种多官能度不饱和烃及烃类衍生物的混合物,所述 单体蒸汽中多官能度不饱和烃及烃类衍生物所占的质量分数为45%;a mixture of five cyclic-containing organosilicon monomers and five polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives, the mass of polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives in the monomer vapor The score is 45%;
等离子体放电,进行化学气相沉积,沉积过程中等离子体放电过程为周期交替放电,具体包括以下沉积过程一次:Plasma discharge, chemical vapor deposition, plasma discharge process is a periodic alternating discharge during deposition, specifically including the following deposition process:
沉积过程包括预处理阶段和镀膜阶段,预处理阶段等离子体放电功率为600W,持续放电时间60s,然后进入镀膜阶段,镀膜阶段等离子体为周期交替变化放电输出,功率10W,时间3600s,交变频率为1000Hz,等离子体周期交替变化放电输出波形为全波整流波形;The deposition process includes the pretreatment stage and the coating stage. The plasma discharge power of the pretreatment stage is 600W, the continuous discharge time is 60s, and then enters the coating stage. The plasma in the coating stage is the cycle alternating discharge output, power 10W, time 3600s, alternating frequency For 1000 Hz, the plasma cycle alternately changes the discharge output waveform to a full-wave rectified waveform;
步骤(2)中:In step (2):
通入单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压180毫托引入反应腔室,所述通入单体蒸汽的流量为49μL/min;The monomer steam is introduced into the reaction chamber by atomizing and volatilizing the monomer, and is introduced into the reaction chamber by a low pressure of 180 mTorr, and the flow rate of the monomer vapor is 49 μL/min;
所述五种含环状结构的有机硅单体:六甲基环三硅氧烷、八甲基环四硅氧烷、十甲基环五硅氧烷、八苯基环四硅氧烷、二苯基二羟基硅烷;The five kinds of silicone monomers containing a cyclic structure: hexamethylcyclotrisiloxane, octamethylcyclotetrasiloxane, decamethylcyclopentasiloxane, octaphenylcyclotetrasiloxane, Diphenyldihydroxysilane;
所述五种多官能度不饱和烃类衍生物为:1,3-丁二烯、异戊二烯、乙氧基化三羟甲基丙烷三丙烯酸酯、聚乙二醇二丙烯酸酯、1,6-己二醇二丙烯酸酯;The five polyfunctional unsaturated hydrocarbon derivatives are: 1,3-butadiene, isoprene, ethoxylated trimethylolpropane triacrylate, polyethylene glycol diacrylate, 1 , 6-hexanediol diacrylate;
(3)表面硬质处理:(3) Surface hard treatment:
停止通入所述单体蒸汽,通入氧气和水蒸气,氧气的体积百分比为58%,流量为100μL/min,等离子体放电,放电功率为70W,持续放电时间为120s,对有机硅纳米涂层表面进行硬质处理;Stop the introduction of the monomer vapor, pass oxygen and water vapor, the volume percentage of oxygen is 58%, the flow rate is 100 μL/min, the plasma discharge, the discharge power is 70W, the continuous discharge time is 120s, and the nano-coating of the silicone Hard surface treatment of the layer surface;
步骤(2)和步骤(3)中等离子体放电方式为中频放电,中频放电的波形为正弦。In the step (2) and the step (3), the plasma discharge mode is an intermediate frequency discharge, and the waveform of the intermediate frequency discharge is sinusoidal.
(4)后处理:(4) Post-processing:
停止通入所述氧气和水蒸气,同时停止等离子体放电,向反应腔室内充入空气至压力5000毫托,然后抽真空至200毫托,进行上述充气和抽真空步骤10次,通入空气至一个大气压,停止基材的运动,然后取出基材即可。上述镀膜后的电器部件,涂层硬度为4H,在国际工业防水等级标准IPX7所述的环境中测试耐水下通电性和水下浸泡实验,测试结果如下:Stop the introduction of the oxygen and water vapor while stopping the plasma discharge, charge the reaction chamber with air to a pressure of 5000 mTorr, then evacuate to 200 mTorr, perform the above aeration and vacuum steps 10 times, and introduce air. At one atmosphere, stop the movement of the substrate and then remove the substrate. After the above-mentioned coated electrical parts, the coating hardness was 4H, and the underwater electric resistance and underwater immersion test were tested in the environment described in the international industrial waterproofing standard IPX7. The test results are as follows:
下表为本实施例制备的涂层在不同电压下电流达到1mA所用时间测试:The following table tests the time taken for the coating prepared in this example to reach 1 mA at different voltages:
电压Voltage 3.8V3.8V 5V5V 12.5V12.5V
时间time >48h>48h >24h>24h >24h>24h
IPX 7测试(水下1m浸水试验30min)电器部件工作正常。The IPX 7 test (underwater 1m immersion test for 30 minutes) works properly.

Claims (10)

  1. 一种有机硅硬质纳米防护涂层的制备方法,其特征在于:包括以下步骤:A method for preparing a silicone hard nano protective coating, comprising: the following steps:
    (1)前处理:(1) Pre-processing:
    将基材置于纳米涂层制备设备的反应腔室内,对反应腔室连续抽真空,将反应腔室内的真空度抽到10~200毫托,并通入惰性气体He、Ar或He和Ar混合气体,开启运动机构,使基材在反应腔室内产生运动;The substrate is placed in a reaction chamber of the nano-coating preparation device, and the reaction chamber is continuously evacuated, and the vacuum in the reaction chamber is pumped to 10 to 200 mTorr, and an inert gas of He, Ar or He and Ar is introduced. Mixing the gas, opening the moving mechanism to cause the substrate to move in the reaction chamber;
    (2)有机硅涂层制备:(2) Preparation of silicone coating:
    通入单体蒸汽到反应腔室内,至真空度为30~300毫托,开启等离子体放电,进行化学气相沉积,在基材表面化学气相沉积制备有机硅纳米涂层;Passing monomer vapor into the reaction chamber to a vacuum of 30-300 mTorr, plasma discharge is started, chemical vapor deposition is performed, and a silicone nano-coating is prepared by chemical vapor deposition on the surface of the substrate;
    所述单体蒸汽成分包括:The monomer vapor component comprises:
    至少一种含双键、Si-Cl、Si-O-C、Si-N-Si、Si-O-Si结构或环状结构的有机硅单体,和至少一种多官能度不饱和烃及烃类衍生物的混合物;At least one silicone monomer containing a double bond, a Si-Cl, a Si-OC, a Si-N-Si, a Si-O-Si structure or a cyclic structure, and at least one polyfunctional unsaturated hydrocarbon and a hydrocarbon a mixture of derivatives;
    所述单体蒸汽中多官能度不饱和烃及烃类衍生物所占的质量分数为15~65%;The mass fraction of polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives in the monomer vapor is 15-65%;
    所述通入单体的流量为10~1000μL/min;The flow rate of the monomer to be introduced is 10 to 1000 μL/min;
    (3)表面硬质处理:(3) Surface hard treatment:
    停止通入所述单体蒸汽,通入氧气和/或水蒸气,流量为10~100μL/min,等离子体放电,放电功率为50-100W,持续放电时间为60s-180s,对有机硅纳米涂层表面进行硬质处理;Stop the introduction of the monomer vapor, pass oxygen and / or water vapor, the flow rate is 10 ~ 100μL / min, plasma discharge, discharge power is 50-100W, continuous discharge time is 60s-180s, for nano-coating of silicone Hard surface treatment of the layer surface;
    (4)后处理:(4) Post-processing:
    停止通入所述氧气和/或水蒸气,同时停止等离子体放电,持续抽真空,保持反应腔室真空度为10~200毫托,1~5min后通入大气至一个大气压,停止基材的运动,然后取出基材即可;Stop the introduction of the oxygen and/or water vapor, stop the plasma discharge, continue to evacuate, maintain the vacuum of the reaction chamber at 10 to 200 mTorr, and then pass the atmosphere to an atmospheric pressure after 1 to 5 minutes to stop the substrate. Exercise, then remove the substrate;
    或者,停止通入所述氧气和/或水蒸气,同时停止等离子体放电,向反应腔室内充入空气或惰性气体至压力2000-5000毫托,然后抽真空至10-200毫托,进行上述充气和抽真空步骤至少一次,通入空气至一个大气压,停止基材的运动,然后取出基材即可。Alternatively, stopping the introduction of the oxygen and/or water vapor while stopping the plasma discharge, charging the reaction chamber with air or an inert gas to a pressure of 2000-5000 mTorr, and then evacuating to 10-200 mTorr, The aeration and evacuation steps are performed at least once, the air is introduced to an atmospheric pressure, the movement of the substrate is stopped, and then the substrate is taken out.
  2. 根据权利要求1所述的一种有机硅硬质纳米防护涂层的制备方法,其特征在于:所述步骤(1)中基材在反应腔室内产生运动,基材运动形式为基材相对反应腔室进行直线往复运动或曲线运动,所述曲线运动包括圆周运动、椭圆周运动、行星运动、球面运动或其他不规则路线的曲线运动。The method for preparing a silicone hard nano protective coating according to claim 1, wherein in the step (1), the substrate generates motion in the reaction chamber, and the substrate moves in the form of a relative reaction of the substrate. The chamber performs a linear reciprocating motion or a curvilinear motion including a circular motion, an elliptical circumferential motion, a planetary motion, a spherical motion, or other irregularly curved motion.
  3. 根据权利要求1所述的一种有机硅硬质纳米防护涂层的制备方法,其特征在于:所述步骤(1)中基材为固体材料,所述固体材料为电子产品、电器部件、电子组装半成品,PCB板、金属板、聚四氟乙烯板材或者电子元器件,且所述基材表面制备有机硅纳米涂层后其任一界面可暴露于水环境,霉菌环境,酸、碱性溶剂环境,酸、碱性盐雾环境,酸性大气环境, 有机溶剂浸泡环境,化妆品环境,汗液环境,冷热循环冲击环境或湿热交变环境中使用。The method for preparing a silicone hard nano protective coating according to claim 1, wherein the substrate in the step (1) is a solid material, and the solid material is an electronic product, an electrical component, or an electronic device. Assembling semi-finished products, PCB boards, metal sheets, Teflon sheets or electronic components, and any interface of the surface of the substrate after preparation of the silicone nano-coating can be exposed to water environment, mold environment, acid, alkaline solvent Environment, acid, alkaline salt spray environment, acidic atmospheric environment, organic solvent soaking environment, cosmetic environment, sweat environment, hot and cold cycle impact environment or wet heat alternating environment.
  4. 根据权利要求1所述的一种有机硅硬质纳米防护涂层的制备方法,其特征在于:所述步骤(1)中反应腔室为旋转体形腔室或者立方体形腔室,其容积为50~1000L,反应腔室的温度控制在30~60℃,所述惰性气体通入流量为5~300sccm。The method for preparing a silicone hard nano protective coating according to claim 1, wherein the reaction chamber in the step (1) is a rotating body chamber or a cubic chamber having a volume of 50 ~1000 L, the temperature of the reaction chamber is controlled at 30 to 60 ° C, and the flow rate of the inert gas is 5 to 300 sccm.
  5. 根据权利要求1所述的一种有机硅硬质纳米防护涂层的制备方法,其特征在于:所述步骤(2)中:等离子体放电,进行化学气相沉积,沉积过程中等离子体放电过程包括小功率连续放电、脉冲放电或周期交替放电。The method for preparing a silicone hard nano protective coating according to claim 1, wherein in the step (2): plasma discharge, chemical vapor deposition, and the plasma discharge process during the deposition comprises Low power continuous discharge, pulse discharge or periodic alternating discharge.
  6. 根据权利要求5所述的一种有机硅硬质纳米防护涂层的制备方法,其特征在于:所述沉积过程中等离子体放电过程为小功率连续放电,具体包括以下沉积过程至少一次:The method for preparing a silicone hard nano protective coating according to claim 5, wherein the plasma discharge process is a low-power continuous discharge during the deposition process, and specifically includes the following deposition process at least once:
    沉积过程包括预处理阶段和镀膜阶段,预处理阶段等离子体放电功率为150~600W,持续放电时间60~450s,然后进入镀膜阶段,调整等离子体放电功率为10~150W,持续放电时间600~3600s。The deposition process includes a pretreatment stage and a coating stage. The plasma discharge power in the pretreatment stage is 150-600 W, the continuous discharge time is 60-450 s, and then enters the coating stage. The plasma discharge power is adjusted to 10 to 150 W, and the continuous discharge time is 600 to 3600 s. .
  7. 根据权利要求5所述的一种有机硅硬质纳米防护涂层的制备方法,其特征在于:所述沉积过程中等离子体放电过程为脉冲放电,具体包括以下沉积过程至少一次:The method for preparing a silicone hard nano protective coating according to claim 5, wherein the plasma discharge process during the deposition is a pulse discharge, specifically comprising the following deposition process at least once:
    沉积过程包括预处理阶段和镀膜阶段,预处理阶段等离子体放电功率为150~600W,持续放电时间60~450s,然后进入镀膜阶段,镀膜阶段为脉冲放电,功率10~300W,时间600s~3600s,脉冲放电的频率为1~1000HZ,脉冲的占空比为1:1~1:500。The deposition process includes a pretreatment stage and a coating stage. The plasma discharge power of the pretreatment stage is 150-600 W, and the continuous discharge time is 60-450 s, and then enters the coating stage. The coating stage is pulse discharge, the power is 10 to 300 W, and the time is 600 s to 3600 s. The frequency of the pulse discharge is 1 to 1000 Hz, and the duty ratio of the pulse is 1:1 to 1:500.
  8. 根据权利要求5所述的一种有机硅硬质纳米防护涂层的制备方法,其特征在于:所述沉积过程中等离子体放电过程为周期交替放电,具体包括以下沉积过程至少一次:The method for preparing a silicone hard nano protective coating according to claim 5, wherein the plasma discharge process during the deposition is a periodic alternating discharge, specifically comprising the following deposition process at least once:
    沉积过程包括预处理阶段和镀膜阶段,预处理阶段等离子体放电功率为150~600W,持续放电时间60~450s,然后进入镀膜阶段,镀膜阶段等离子体为周期交替变化放电输出,功率10~300W,时间600s~3600s,交变频率为1-1000Hz,等离子体周期交替变化放电输出波形为锯齿波形、正弦波形、方波波形、全波整流波形或半波整流波形。The deposition process includes a pretreatment stage and a coating stage. The plasma discharge power in the pretreatment stage is 150-600 W, and the continuous discharge time is 60-450 s, and then enters the coating stage. The plasma in the coating stage is a periodic alternating discharge output with a power of 10 to 300 W. The time is 600s~3600s, the frequency conversion rate is 1-1000Hz, and the plasma cycle alternately changes. The discharge output waveform is a sawtooth waveform, a sinusoidal waveform, a square wave waveform, a full-wave rectified waveform or a half-wave rectified waveform.
  9. 根据权利要求1所述的一种有机硅硬质纳米防护涂层的制备方法,其特征在于:The method for preparing a silicone hard nano protective coating according to claim 1, wherein:
    所述含双键、Si-Cl、Si-O-C、Si-N-Si、Si-O-Si结构或环状结构的有机硅单体包括:The silicone monomer containing a double bond, a Si—Cl, a Si—O—C, a Si—N—Si, a Si—O—Si structure or a ring structure includes:
    含双键结构的有机硅单体:烯丙基三甲氧基硅烷、乙烯基三乙氧基硅烷、乙烯基三甲基硅烷、3-丁烯基三甲基硅烷、乙烯基三丁酮肟基硅烷、四甲基二乙烯基二硅氧烷、1,2,2-三氟乙烯基三苯基硅烷;Silicone monomer containing double bond structure: allyl trimethoxy silane, vinyl triethoxy silane, vinyl trimethyl silane, 3-butenyl trimethyl silane, vinyl tributyl ketone fluorenyl Silane, tetramethyldivinyldisiloxane, 1,2,2-trifluorovinyltriphenylsilane;
    含Si-Cl键的有机硅单体:三苯基氯硅烷、甲基乙烯基二氯硅烷、三氟丙基三氯硅烷、三氟丙基甲基二氯硅烷、二甲基苯基氯硅烷、三丁基氯硅烷、苄基二甲基氯硅烷;Silicone monomer containing Si-Cl bond: triphenylchlorosilane, methylvinyldichlorosilane, trifluoropropyltrichlorosilane, trifluoropropylmethyldichlorosilane, dimethylphenylchlorosilane , tributylchlorosilane, benzyldimethylchlorosilane;
    含Si-O-C结构的有机硅单体:四甲氧基硅烷、三甲氧基氢硅氧烷、正辛基三乙氧基硅烷、苯基三乙氧基硅烷、乙烯基三(2-甲氧基乙氧基)硅烷、三乙基乙烯基硅烷、六乙基环三硅氧烷、3-(甲基丙烯酰氧)丙基三甲氧基硅烷、苯基三(三甲基硅氧烷基)硅烷、二苯基二乙氧基硅烷、十二烷基三甲氧基硅烷、正辛基三乙氧基硅烷、二甲氧基硅烷、3-氯丙基三甲氧基硅烷;Silicone monomer containing Si-OC structure: tetramethoxysilane, trimethoxyhydrogensiloxane, n-octyltriethoxysilane, phenyltriethoxysilane, vinyltris(2-methoxy Ethyl ethoxy) silane, triethyl vinyl silane, hexaethylcyclotrisiloxane, 3-(methacryloyloxy)propyl trimethoxy silane, phenyl tris(trimethyl siloxane group Silane, diphenyldiethoxysilane, dodecyltrimethoxysilane, n-octyltriethoxysilane, dimethoxysilane, 3-chloropropyltrimethoxysilane;
    含Si-N-Si或Si-O-Si结构的有机硅单体:六甲基二硅烷基胺、六甲基环三硅烷氨基、六甲基二硅氮烷、六甲基二硅醚;Silicone monomer containing Si-N-Si or Si-O-Si structure: hexamethyldisilazide, hexamethylcyclotrisilylamino, hexamethyldisilazane, hexamethyldisiloxane;
    含环状结构的有机硅单体:六甲基环三硅氧烷、八甲基环四硅氧烷、六苯基环三硅氧烷、十甲基环五硅氧烷、八苯基环四硅氧烷、三苯基羟基硅烷、二苯基二羟基硅烷、铬酸双(三苯甲基硅烷基)酯、三氟丙基甲基环三硅氧烷、2,2,4,4-四甲基-6,6,8,8-四苯基环四硅氧烷、四甲基四乙烯基环四硅氧烷、3-缩水甘油醚氧基丙基三乙氧基硅烷、γ-缩水甘油醚氧丙基三甲氧基硅烷;Silicone monomer containing cyclic structure: hexamethylcyclotrisiloxane, octamethylcyclotetrasiloxane, hexaphenylcyclotrisiloxane, decamethylcyclopentasiloxane, octaphenyl ring Tetrasiloxane, triphenylhydroxysilane, diphenyldihydroxysilane, bis(tritylsilyl) chromate, trifluoropropylmethylcyclotrisiloxane, 2,2,4,4 -tetramethyl-6,6,8,8-tetraphenylcyclotetrasiloxane, tetramethyltetravinylcyclotetrasiloxane, 3-glycidoxypropyltriethoxysilane, γ - glycidyloxypropyltrimethoxysilane;
    所述多官能度不饱和烃及烃类衍生物包括:The polyfunctional unsaturated hydrocarbons and hydrocarbon derivatives include:
    1,3-丁二烯、异戊二烯、1,4-戊二烯、乙氧基化三羟甲基丙烷三丙烯酸酯、二缩三丙二醇二丙烯酸酯、聚乙二醇二丙烯酸酯、1,6-己二醇二丙烯酸酯、二丙烯酸乙二醇酯、二乙二醇二乙烯基醚或二丙烯酸新戊二醇酯。1,3-butadiene, isoprene, 1,4-pentadiene, ethoxylated trimethylolpropane triacrylate, tripropylene glycol diacrylate, polyethylene glycol diacrylate, 1,6-hexanediol diacrylate, ethylene glycol diacrylate, diethylene glycol divinyl ether or neopentyl glycol diacrylate.
  10. 根据权利要求1所述的一种有机硅硬质纳米防护涂层的制备方法,其特征在于:所述步骤(2)和(3)中,等离子体放电方式为射频放电、微波放电、中频放电、高频放电、电火花放电,所述高频放电和中频放电的波形为正弦或双极脉冲。The method for preparing a silicone hard nano protective coating according to claim 1, wherein in the steps (2) and (3), the plasma discharge mode is radio frequency discharge, microwave discharge, and intermediate frequency discharge. , high frequency discharge, spark discharge, the waveform of the high frequency discharge and the intermediate frequency discharge is a sinusoidal or bipolar pulse.
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