WO2019031481A1 - Container production method and container production device - Google Patents

Container production method and container production device Download PDF

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Publication number
WO2019031481A1
WO2019031481A1 PCT/JP2018/029544 JP2018029544W WO2019031481A1 WO 2019031481 A1 WO2019031481 A1 WO 2019031481A1 JP 2018029544 W JP2018029544 W JP 2018029544W WO 2019031481 A1 WO2019031481 A1 WO 2019031481A1
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WO
WIPO (PCT)
Prior art keywords
mold
container
forming
contact surface
surface portion
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PCT/JP2018/029544
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French (fr)
Japanese (ja)
Inventor
英智 植月
小宮山 悟
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小林製薬株式会社
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Publication of WO2019031481A1 publication Critical patent/WO2019031481A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/48Moulds

Definitions

  • the present invention relates to a method of manufacturing a container.
  • a container having a curved neck is known as a container used for a device for supplying a drug solution.
  • the container has an accommodation portion including a body portion which rises from the bottom portion and the bottom portion and is formed in a cylindrical shape, a mouth portion formed in a cylindrical shape, and a central axis of the mouth portion in the axial direction of the body portion. And a neck connecting the body and the mouth in such a way as to be inclined relative thereto.
  • Such containers are often manufactured by so-called blow molding.
  • Patent Document 1 discloses a method of manufacturing a container including a preform preparation step, a mold contact step, a blow step, and a release step.
  • the preform preparing step is a preform capable of forming a container, and is formed at an opening, an expanding portion connected to the opening and capable of expanding, and a tip of the expanding portion, which is sandwiched by a mold Prepare the possible gate parts, including.
  • the preforms are positioned in an upper blow mold and a lower blow mold that form a blow cavity which is a space corresponding to the container when contacting each other.
  • the upper and lower blow molds are horizontally moved to a position where the neck mold holding the preform is held between the upper and lower blow molds.
  • the gate portion is held by the upper blow mold and the lower blow mold.
  • a gate holding groove having a shape extending along the axial direction of the blow recess that forms the body from the portion forming the bottom of the upper blow mold, and the remaining portion of the bottom of the lower blow mold
  • the gate portion is held by the gate holding groove having a shape extending along the axial direction of the blow concave portion forming the body portion from the portion forming the body.
  • gas is supplied into the preform such that a container is formed from the preform by the expansion portion of the preform expanding in the blow cavity.
  • the expansion portion of the preform is held in a posture of being lifted from the blow recess capable of forming the back of the body portion of the lower blow mold prior to the blowing step. Therefore, the occurrence of uneven thickness on the body of the container formed by the blowing step (the thickening of the back and the thinning of the abdomen) is suppressed.
  • An object of the present invention is to provide a method of manufacturing a container and a container manufacturing apparatus capable of suppressing the occurrence of uneven thickness on the body and simplifying the process after releasing the container from the mold. is there.
  • the present invention includes a bottom portion and a storage portion capable of storing a drug solution, including a cylindrical portion standing up from the bottom portion and having a cylindrical shape, and a cylindrically formed opening And a neck portion formed in a tubular shape and connecting the body portion and the opening portion such that a central axis of the opening portion is inclined with respect to an axial direction of the body portion;
  • the part is formed on the same side as the opening side of the opening with respect to the central axis of the trunk, and on the opposite side of the opening of the opening with respect to the central axis of the opening.
  • a method of manufacturing a container having a back portion comprising: a preform capable of forming the container, the opening including an opening and an expanding portion connected to the opening and capable of being expanded Preform preparation process to prepare, contact and separation with each other, and contact with each other
  • a first mold and a second mold for forming a container space which is a space corresponding to the container, wherein the first metal mold includes an abdominal portion forming part capable of forming the abdomen and the second metal
  • the first contact surface portion of the first mold and the second contact surface portion of the second mold are mutually formed such that the container space is formed and the expanded portion of the preform is positioned in the container space.
  • the displacement portion is at the projecting position before the supply of gas into the preform, the expansion portion of the preform is separated from the main back portion forming portion, and the displacement portion is projected in the blowing step. Since displacement from position to position and supply of gas into the preform are performed, occurrence of uneven thickness on the body of the container formed by the blow process (thickening of the back and thinning of the abdomen) Is suppressed. Furthermore, as in the prior art, the step of removing the gate after mold release from the mold of the container is not necessary.
  • the central axis of the expansion portion forms the abdomen in a state in which the first contact surface portion and the second contact surface portion are in contact with each other and positioned at the projecting position. It is preferable to use one having a shape that pushes up the inflating portion away from the main back portion forming portion so as to pass through the middle portion between the portion and the back portion forming portion.
  • a first mold having a bottom forming part connected to the abdomen forming part and forming the bottom is prepared, and the mold contacting is performed
  • the first contact surface portion and the second contact surface portion are brought into contact with each other in a state where the displacement portion is positioned at the projecting position.
  • the displacement portion pushes the expansion portion away from the main back portion before contact with the first contact surface portion and the second contact surface portion, so that the tip end portion of the expansion portion is sandwiched between the contact surface portions. Being suppressed. Therefore, as compared with the case where the displacement portion is in the projecting position after the contact between the first contact surface portion and the second contact surface portion, the dimension of the expansion portion in the longitudinal direction is increased, that is, the distance between the expansion portion and the bottom portion forming portion It becomes possible to shorten. Therefore, the thickness (strength) of the bottom can be effectively secured.
  • the first contact surface portion and the second contact surface portion as the first mold and the second mold respectively are the abdomen formation portion and the abdomen formation portion.
  • the maximum bottom width portion and the bottom portion formation portion which are portions where the dimension of the bottom portion formation portion in the width direction which is the direction connecting the back portion formation portion and the direction orthogonal to both the longitudinal direction of the back portion formation portion In the part where the dimension in the width direction is the largest among the parts surrounding the container space in the first mold and the second mold from the upper end of the middle divided surface part including the lower end and the upper end of the middle divided surface It is preferable to prepare one having an upper divided surface portion set along and a lower divided surface portion extending downward from the lower end portion of the middle divided surface portion.
  • the first mold and the second mold are moved such that the lower divided surface portion of the first contact surface portion and the lower divided surface portion of the second contact surface portion are separated from each other. Is preferred.
  • the present invention includes a bottom portion and a trunk portion which is erected from the bottom portion and is formed in a cylindrical shape and is capable of containing a chemical solution, a cylindrically formed opening portion, and a cylindrical shape.
  • the neck connecting the barrel and the mouth such that the central axis of the mouth is inclined with respect to the axial direction of the barrel, the barrel being the center of the barrel
  • a container having an abdomen formed on the same side as the opening of the mouth relative to an axis, and a back formed on the opposite side of the opening of the mouth to the central opening of the trunk.
  • a container manufacturing apparatus for manufacturing the first and second molds capable of contacting and separating each other and forming a container space which is a space corresponding to the container when contacting each other A displacement mechanism, and the first mold includes an abdomen formation portion capable of forming the abdomen;
  • a second contact portion contacting with the first contact surface portion, wherein the second mold is a main back portion forming part of a back portion forming portion capable of forming the back portion, and a second contact contacts the first contact surface portion
  • a main body having a surface portion and a holding portion for holding the displacement mechanism, and a displacement portion having a sub-back portion forming the back portion together with the main back portion and capable of relative displacement with respect to the main body;
  • the displacement mechanism is configured such that the sub-back portion forming position is flush with the main back portion forming portion and a preform capable of forming the container is separated from the main back portion forming portion.
  • this container manufacturing apparatus it is possible to manufacture a container in which the occurrence of uneven thickness on the body is suppressed while eliminating the step of cutting off the gate after releasing the container from the mold as in the prior art.
  • the displacement mechanism holds the displacement portion in the projecting position (the preform is separated from the main spine forming portion)
  • the displacement mechanism holds the displacement portion in the projecting position (the preform is separated from the main spine forming portion)
  • the displacement mechanism holds the displacement portion in the projecting position (the preform is separated from the main spine forming portion)
  • generation of uneven thickness on the body of the container formed by the process. The back is thickened and the abdomen is thin
  • the step of removing the gate after mold release from the mold of the container is not necessary.
  • a container manufacturing method and container manufacturing apparatus capable of suppressing the occurrence of uneven thickness on the body and simplifying the process after mold release from the container mold. Can be provided.
  • FIG. 2 is a schematic view showing the steps of a mold contacting process. It is the schematic which shows the mold contact process back. Schematic which shows a blowing process. It is the schematic which shows a mold release process. It is the schematic which shows the modification of the displacement part of a 2nd metal mold
  • FIGS. 1 and 2 A method of manufacturing the container 10 according to one embodiment of the present invention will be described with reference to FIGS. First, the container 10 will be described with reference to FIGS. 1 and 2, and then a method of manufacturing the container 10 will be described.
  • the container 10 has a housing portion 20, a mouth 30 and a neck 40.
  • the container 10 can be used for an application device for applying a drug solution such as an analgesic on the skin.
  • the storage unit 20 can store a drug solution.
  • the housing portion 20 has a bottom portion 22 and a body portion 24.
  • the body 24 stands from the edge of the bottom 22 and is formed in a tubular shape.
  • the body portion 24 includes a portion that decreases in diameter as it is separated from the bottom portion 22.
  • the body 24 has a abdomen 24 a formed on one side of the body 24 (left side in FIGS. 1 and 2) and a back formed on the other side of the body 24 (right side in FIGS. 1 and 2).
  • the abdomen 24 a is formed on the same side of the central axis 24 ⁇ / b> L of the trunk 24 as the opening 30 described later opens.
  • the back portion 24b is formed on the opposite side of the central axis 24L to the side where the mouth portion 30 opens.
  • a direction (vertical direction in FIG. 2) orthogonal to both the central axis 24L and a direction (horizontal direction in FIGS. 1 and 2) connecting the abdomen 24a and the back 24b will be referred to as a width direction.
  • the mouth 30 is formed in a cylindrical shape.
  • An external thread is formed in the opening 30.
  • the neck portion 40 is formed in a tubular shape.
  • the neck portion 40 connects the body portion 24 and the mouth portion 30 so that the central axis 30L of the mouth portion 30 is inclined with respect to the axial direction of the central axis 24L of the body portion 24.
  • the angle between the central axis 30L of the mouth 30 and the central axis 24L of the body 24 is set to 60 degrees.
  • the container manufacturing apparatus 1 shown in FIG. 3 includes a first mold 100, a second mold 200, and a displacement mechanism 300.
  • the preform 2 (refer FIG.7 and FIG.8) which consists of synthetic resins in advance is prepared.
  • the preform 2 includes an opening 30 and an expandable portion 32 connected to the opening 30 and capable of expanding.
  • the first mold 100 and the second mold 200 can be in contact with and separated from each other, and when in contact with each other, form a container space S that is a space corresponding to the container 10.
  • the first mold 100 includes an abdomen forming portion 112 capable of forming the abdomen 24a, and a bottom portion forming portion 114 connected to the abdomen forming portion 112 and capable of forming the bottom 22. And a first contact surface portion 120 capable of contacting the second mold 200.
  • the first contact surface portion 120 has a first middle divided surface portion 122, a first upper divided surface portion 124, and a first lower divided surface portion 126.
  • the first middle divided surface portion 122 maximizes the dimension of the bottom forming portion 114 in the width direction which is the direction connecting the abdomen forming portion 112 and the back forming portion 212 and the direction perpendicular to both the longitudinal direction of the back forming portion. It includes a bottom width maximum portion 114a which is a portion and a lower end portion 114b of the bottom portion forming portion 114.
  • the first middle divided surface portion 122 is formed flat.
  • the first upper divided surface portion 124 is a portion surrounding the container space S in the first mold 100 and the second mold 200 from the upper end of the first middle divided surface portion 122 to a portion where the dimension in the width direction is the largest. It is set to follow. Specifically, the first upper divided surface portion 124 includes the bottom width maximum portion 114 a and is formed along the longitudinal direction of the back portion forming portion 212 so as to be flat.
  • the first lower divided surface portion 126 has a shape extending downward from the lower end portion of the first middle divided surface portion 122.
  • the first lower divided surface portion 126 extends vertically downward from the lower end portion of the first middle divided surface portion 122 and is formed flat.
  • the first lower divided surface portion 126 is not limited to a shape extending vertically downward from the lower end portion of the first middle divided surface portion 122.
  • the first lower divided surface portion 126 may be curved to be convex to the second mold 200 side or the opposite side thereof. .
  • the second mold 200 can contact the back forming portion 212 capable of forming the back 24b, the neck forming portion 214 capable of forming the neck 40, and the first contact surface portion 120, as shown in FIGS. 4 and 5.
  • the second contact surface portion 220 has a second middle divided surface portion 222, a second upper divided surface portion 224, and a second lower divided surface portion 226.
  • the second middle divided surface portion 222 is a portion that can be in contact with the first middle divided surface portion 122, and is formed flat.
  • the second upper divided surface portion 224 is a portion that can be in contact with the first upper divided surface portion 124, and is formed flat.
  • the second lower divided surface portion 226 is a portion which can be in contact with the first lower divided surface portion 126, and is formed flat.
  • the second mold 200 has a main body 210 and a displacement portion 230.
  • the main body 210 includes a main back portion forming portion 212 a which includes the second contact surface portion 220 and which constitutes a part of the back portion forming portion 212.
  • the displacement portion 230 has a sub back formation portion 212 b which constitutes the back formation portion 212 together with the main back formation portion 212 a.
  • the surface of the displacement portion 230 constitutes a sub back formation portion 212 b.
  • the displacement portion 230 is displaceable relative to the main body 210. Specifically, the displacement portion 230 is in a position where the sub back formation portion 212b is flush with the main back formation portion 212a (the positions shown in FIGS. 4, 5, 9 and 10), and A projecting position (the position shown in FIGS.
  • the central axis 32L (see FIG. 8) of the inflating portion 32 forms the abdomen in the state where the displacement portion 230 is located at the protruding position and the first contact surface portion 120 and the second contact surface portion 220 contact each other.
  • the inflating portion 32 is shaped to be pushed up so as to be separated from the main back portion forming portion 212 a so as to pass through the intermediate portion between the portion 112 and the back portion forming portion 212.
  • the holding portion 203 is formed in the main body 210 of the second mold 200.
  • the main body 210 includes a first split mold 201 and a second split mold 202
  • the holding unit 203 includes the split molds 201 and 202. Are provided at mutually opposing parts.
  • the displacement mechanism 300 displaces the displacement portion 230 between the retracted position and the projecting position.
  • the displacement mechanism 300 is held by the holding portion 203 of the second mold 200.
  • an air cylinder is used as the displacement mechanism 300.
  • the displacement mechanism 300 has a plunger 302 connected to the displacement portion 230, and an expansion / contraction portion 304 for expanding / contracting the plunger 302.
  • the displacement mechanism 300 is not limited to the air cylinder as long as the displacement portion 230 can be displaced between the retracted position and the projecting position.
  • This manufacturing method comprises a preform preparation step, a mold preparation step, a mold contact step, a blow step, and a mold release step.
  • the preform 2 shown in FIGS. 7 and 8 is prepared.
  • the mold preparation step the first mold 100 and the second mold 200 are prepared.
  • the container manufacturing apparatus 1 is prepared in this step.
  • the mold contacting step As shown in FIG. 7, after the lip mold 5 holding the opening 30 of the preform 2 is fixed to the first mold 100, a container space S is formed and the container space S is formed.
  • the first contact surface portion 120 of the first mold 100 and the second contact surface portion 220 of the second mold 200 are brought into contact with each other so that the expansion portion 32 of the preform 2 is positioned inside.
  • the second mold 200 is horizontally oriented so that the second mold 200 approaches the first mold 100 (a direction orthogonal to the second lower divided surface portion 226 To slide).
  • the displacement portion 230 is held at the projecting position by the displacement mechanism 300. For this reason, after the mold contacting step, as shown in FIG.
  • the expanded portion 32 of the preform 2 is lifted from the main back portion forming portion 212a. More specifically, the inflating portion 32 is separated from the main back portion forming portion 212a so that the central axis 32L of the inflating portion 32 passes through the intermediate portion between the abdominal portion forming portion 112 and the back portion forming portion 212.
  • gas for example, air
  • the container 10 is formed from the preform 2 by the expansion portion 32 expanding in the container space S. That is, the container 10 is formed from the preform 2 through the blow process.
  • displacement of the displacement portion 230 from the projecting position to the retracted position retractting the plunger 302 of the displacement mechanism 300
  • supply of gas into the preform 2 are performed.
  • the displacement of the displacement portion 230 from the protruding position to the retracted position is performed simultaneously with the supply of the gas into the preform 2.
  • the displacement of the displacement portion 230 from the protruding position to the retracted position may be performed before the supply of the gas into the preform 2 or may be performed after the supply of the gas into the preform 2. Good. If the displacement of the displacement portion 230 from the projecting position to the retracted position is performed after the supply of gas into the preform 2, a mark having a shape corresponding to the sub back portion 212b on the back 24b of the container 10 Is more clearly formed.
  • the container 10 is taken out of the first mold 100 and the second mold 200 by separating the first contact surface portion 120 and the second contact surface portion 220 from each other.
  • the second mold 200 is slid horizontally (to the right in FIG. 10) with respect to the first mold 100 so that the first lower divided surface portion 126 and the second lower divided surface portion 226 are separated from each other.
  • the displacement portion 230 is held at the protruding position before the supply of the gas into the preform 2, so the expansion portion 32 of the preform 2 is It is separated from the main back portion forming portion 212a, and in the blowing step, displacement of the displacement portion 230 from the projecting position to the sinking position and supply of gas into the preform 2 are performed.
  • the occurrence of uneven thickness on the body 24 of the container 10 (the thickening of the back 24b and the thinning of the abdomen 24a) is suppressed.
  • the step of removing the gate after mold release from the mold of the container is not necessary.
  • the first contact surface portion 120 and the second contact surface portion 220 are brought into contact with each other in the state where the displacement portion 230 is positioned at the projecting position, so Interposition between 220 is suppressed. Therefore, the dimension in the longitudinal direction of the expansion portion 32 is increased as compared to the case where the displacement portion 230 is in the projection position after the first contact surface portion 120 and the second contact surface portion 220 contact, that is, the expansion portion 32 and the bottom portion are formed. It is possible to shorten the distance to the unit 114. Therefore, it is possible to effectively secure the thickness (strength) of the bottom 22.
  • the inflating portion 32 is separated from the main back portion forming portion 212a so that the central axis 32L of the inflating portion 32 passes through the intermediate portion between the abdomen forming portion 112 and the back portion forming portion 212, Since the difference between the distance from the portion 32 to the abdomen forming portion 112 and the distance from the inflating portion 32 to the back forming portion 212 is reduced, the occurrence of uneven thickness on the trunk portion 24 is more reliably suppressed.
  • first contact surface portion 120 and the second contact surface portion 220 respectively include the bottom width maximum portion 114a and the upper width division surface portions 124 and 224 set along the portion where the dimension in the width direction is maximum, and the bottom width
  • middle divided surface portions 122 and 222 including the largest portion 114a and the lower end portion 114b of the bottom portion forming portion 114, and lower divided surface portions 126 and 226 extending downward from the lower ends of the middle divided surface portions 122 and 222. Therefore, even if the first mold 100 and the second mold 200 are moved so that the first lower divided surface portion 126 and the second lower divided surface portion 226 are separated from each other in the release step, the respective molds 100 and 200 Interference with the container 10 is avoided. Therefore, the restrictions on the removal operation of the container 10 in the release step are alleviated.
  • the lower end portion of the displacement portion 230 has the upper end portion of the displacement portion 230 as a fulcrum so that the surface of the sub back formation portion 212b contacts the expansion portion 32. It may be configured to rotate.
  • the displacement portion 230 in the displacement portion 230, a shape in which a part of the displacement portion 230 protrudes to the first mold 100 side (the left side in FIG. 12) than the second lower divided surface portion 226 at the projecting position. It may be In this aspect, the displacement portion 230 is held at the projecting position in the mold contacting step, thereby more reliably suppressing the tip of the expansion portion 32 being pinched between the lower division surfaces 126 and 226 in the step. Ru.
  • the displacement portion 230 may be held at the sundown position in the mold contacting step, and may be at the projecting position before supplying the gas into the preform 2 in the blowing step.
  • both molds 100 and 200 relative to the lip mold 5 so that the lip mold 5 holding the opening 30 of the preform 2 is sandwiched between the first mold 100 and the second mold 200. You may slide so that it may be approached.
  • DESCRIPTION OF SYMBOLS 1 container manufacturing apparatus 2 preform 10 container 20 housing portion 22 bottom portion 24 body portion 24 a abdomen portion 24 b back portion 30 neck portion 100 first mold 112 abdominal portion forming portion 114 bottom portion forming portion 114 a bottom width maximum portion 120 first contact surface portion 122 First middle division surface portion 124 First upper division surface portion 126 First lower division surface portion 200 Second mold 203 Holding portion 210 Main portion 212 Back portion formation portion 212a Main back portion formation portion 212b Sub back portion formation portion 214 Neck portion formation portion 220 Second contact surface portion 222 Second middle stage divided surface section 224 Second upper stage divided surface section 226 Second lower stage divided surface section 230 Displacement section 300 Displacement mechanism S Container space

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

[Problem] To provide a container production method by which occurrence of non-uniformity in the thickness of a body portion can be suppressed, and in which a step that follows separation of a container from a mold can be simplified. [Solution] This container production method comprises a preform preparation step, a mold preparation step, a mold contacting step, a blowing step, and a mold separation step. In the mold preparation step, as a second mold (200), a mold that has a body (210) including a main back-portion forming portion (212a), and has a displacement portion (230) including an auxiliary back-portion forming portion (212b) and being displaceable relatively with respect to the body (210), is prepared such the deformation portion (230) is displaceable with respect to the body (210) between a sinking position and a protruding position. In the blowing step, the displacement portion (230) is displaced from the protruding position to the sinking position, and the gas is supplied into the preform.

Description

容器の製造方法及び容器製造装置Container manufacturing method and container manufacturing apparatus
本発明は、容器の製造方法に関する。 The present invention relates to a method of manufacturing a container.
従来、薬液を供給するための器具に用いられる容器として、首部が湾曲しているものが知られている。具体的に、この容器は、底部及び底部から起立するとともに筒状に形成された胴部を含む収容部と、円筒状に形成された口部と、口部の中心軸が胴部の軸方向に対して傾斜するように胴部と口部とを接続する首部と、を有している。このような容器は、いわゆるブロー成形で製造されることが多い。  Conventionally, a container having a curved neck is known as a container used for a device for supplying a drug solution. Specifically, the container has an accommodation portion including a body portion which rises from the bottom portion and the bottom portion and is formed in a cylindrical shape, a mouth portion formed in a cylindrical shape, and a central axis of the mouth portion in the axial direction of the body portion. And a neck connecting the body and the mouth in such a way as to be inclined relative thereto. Such containers are often manufactured by so-called blow molding.
例えば、特許文献1には、プリフォーム準備工程と、金型接触工程と、ブロー工程と、離型工程と、を備える容器の製造方法が開示されている。  For example, Patent Document 1 discloses a method of manufacturing a container including a preform preparation step, a mold contact step, a blow step, and a release step.
プリフォーム準備工程では、容器を形成可能なプリフォームであって、口部と、口部につながっており膨張することが可能な膨張部と、膨張部の先端に形成されており金型で挟み込むことが可能なゲート部と、を含むものを準備する。  The preform preparing step is a preform capable of forming a container, and is formed at an opening, an expanding portion connected to the opening and capable of expanding, and a tip of the expanding portion, which is sandwiched by a mold Prepare the possible gate parts, including.
金型接触工程では、互いに接触したときに容器に対応する空間であるブローキャビティを形成する上ブロー金型及び下ブロー金型内に前記プリフォームを位置させる。具体的に、プリフォームを保持するネック型が上ブロー金型及び下ブロー金型で挟持される位置まで上ブロー金型と下ブロー金型とを水平に移動させる。このとき、上ブロー金型及び下ブロー金型によってゲート部が挟持される。具体的に、上ブロー金型のうち底部の一部を形成する部位から胴部を形成するブロー凹部の軸方向に沿って延びる形状を有するゲート保持溝と、下ブロー金型のうち底部の残部を形成する部位から胴部を形成するブロー凹部の軸方向に沿って延びる形状を有するゲート保持溝と、によってゲート部が挟持される。これにより、プリフォームの膨張部は、下ブロー金型のうち胴部の背部を形成可能なブロー凹部から浮き上がる姿勢に保持される。  In the mold contacting step, the preforms are positioned in an upper blow mold and a lower blow mold that form a blow cavity which is a space corresponding to the container when contacting each other. Specifically, the upper and lower blow molds are horizontally moved to a position where the neck mold holding the preform is held between the upper and lower blow molds. At this time, the gate portion is held by the upper blow mold and the lower blow mold. Specifically, a gate holding groove having a shape extending along the axial direction of the blow recess that forms the body from the portion forming the bottom of the upper blow mold, and the remaining portion of the bottom of the lower blow mold The gate portion is held by the gate holding groove having a shape extending along the axial direction of the blow concave portion forming the body portion from the portion forming the body. Thereby, the expansion portion of the preform is held in a posture of being lifted from the blow recess which can form the back of the body portion of the lower blow mold.
ブロー工程では、プリフォームの膨張部がブローキャビティ内で膨張することによってプリフォームから容器が形成されるようにプリフォーム内にガスを供給する。  In the blowing step, gas is supplied into the preform such that a container is formed from the preform by the expansion portion of the preform expanding in the blow cavity.
以上のように、特許文献1に示される製造方法では、ブロー工程の前において、プリフォームの膨張部が下ブロー金型のうち胴部の背部を形成可能なブロー凹部から浮き上がる姿勢に保持されているので、ブロー工程により形成される容器の胴部への偏肉の発生(背部が厚くなり腹部が薄くなること)が抑制される。 As described above, in the manufacturing method disclosed in Patent Document 1, the expansion portion of the preform is held in a posture of being lifted from the blow recess capable of forming the back of the body portion of the lower blow mold prior to the blowing step. Therefore, the occurrence of uneven thickness on the body of the container formed by the blowing step (the thickening of the back and the thinning of the abdomen) is suppressed.
特開2006-62110号公報Japanese Patent Application Publication No. 2006-62110
特許文献1に記載される容器の製造方法では、ブロー工程後に容器を離型した後に、ゲート部を切除する工程が必要となる。  In the method of manufacturing a container described in Patent Document 1, a step of removing the gate portion is required after releasing the container after the blowing step.
本発明の目的は、胴部への偏肉の発生を抑制可能で、かつ、容器の金型からの離型後の工程を簡素化可能な容器の製造方法及び容器製造装置を提供することである。 An object of the present invention is to provide a method of manufacturing a container and a container manufacturing apparatus capable of suppressing the occurrence of uneven thickness on the body and simplifying the process after releasing the container from the mold. is there.
前記課題を解決するための手段として、本発明は、底部及び前記底部から起立するとともに筒状に形成された胴部を含んでおり薬液を収容可能な収容部と、円筒状に形成された口部と、筒状に形成されており前記口部の中心軸が前記胴部の軸方向に対して傾斜するように前記胴部と前記口部とを接続する首部と、を有し、前記胴部は、前記胴部の中心軸に対して前記口部が開口する側と同じ側に形成された腹部と、前記胴部の中心軸に対して前記口部が開口する側と反対側に形成された背部と、を有する容器の製造方法であって、前記容器を形成可能なプリフォームであって前記口部と前記口部につながっており膨張することが可能な膨張部とを含むものを準備するプリフォーム準備工程と、互いに接触及び離間が可能で、かつ、互いに接触したときに前記容器に対応する空間である容器空間を形成する第1金型及び第2金型であって、前記第1金型として、前記腹部を形成可能な腹部形成部及び前記第2金型に接する第1接触面部を有するものと、前記第2金型として、前記背部を形成可能な背部形成部及び前記第1接触面部に接する第2接触面部を有するものと、を準備する金型準備工程と、前記容器空間が形成されかつ当該容器空間内に前記プリフォームの膨張部が位置するように前記第1金型の第1接触面部及び前記第2金型の第2接触面部を互いに接触させる金型接触工程と、前記プリフォームの膨張部が前記容器空間内で膨張することによって前記プリフォームから前記容器が形成されるように前記プリフォーム内にガスを供給するブロー工程と、前記第1接触面部及び前記第2接触面部を互いに離間することによって前記第1金型及び第2金型から前記容器を取り出す離型工程と、を備え、前記金型準備工程では、前記第2金型として、前記第2接触面部を含むとともに前記背部形成部の一部を構成する主背部形成部を有する本体と、前記主背部形成部とともに前記背部形成部を構成する副背部形成部を有するとともに前記本体に対して相対変位可能な変位部と、を有し、前記変位部は、前記副背部形成部が前記主背部形成部と面一となる位置である没位置と、前記膨張部が前記主背部形成部から離間するように前記副背部形成部が前記主背部形成部から突出した位置である突出位置と、の間で前記本体に対して変位可能であるものを準備し、前記ブロー工程では、前記変位部を前記突出位置から前記没位置に変位させることと、前記プリフォーム内に前記ガスを供給することと、を行う、容器の製造方法を提供する。  As means for solving the above problems, the present invention includes a bottom portion and a storage portion capable of storing a drug solution, including a cylindrical portion standing up from the bottom portion and having a cylindrical shape, and a cylindrically formed opening And a neck portion formed in a tubular shape and connecting the body portion and the opening portion such that a central axis of the opening portion is inclined with respect to an axial direction of the body portion; The part is formed on the same side as the opening side of the opening with respect to the central axis of the trunk, and on the opposite side of the opening of the opening with respect to the central axis of the opening. A method of manufacturing a container having a back portion, comprising: a preform capable of forming the container, the opening including an opening and an expanding portion connected to the opening and capable of being expanded Preform preparation process to prepare, contact and separation with each other, and contact with each other A first mold and a second mold for forming a container space which is a space corresponding to the container, wherein the first metal mold includes an abdominal portion forming part capable of forming the abdomen and the second metal A mold for preparing one having a first contact surface portion contacting with a mold, and one having a back forming portion capable of forming the back as a second mold and a second contact surface portion contacting the first contact surface portion In the preparing step, the first contact surface portion of the first mold and the second contact surface portion of the second mold are mutually formed such that the container space is formed and the expanded portion of the preform is positioned in the container space. A mold contacting step of bringing into contact, a blowing step of supplying a gas into the preform such that the container is formed from the preform by the expansion portion of the preform expanding in the container space; First contact area and Removing the container from the first mold and the second mold by separating the second contact surface portions from each other; and in the mold preparing step, the second mold includes the second mold; A main body having a main back forming portion including a contact surface portion and forming a part of the back forming portion, and a sub back forming portion forming the back forming portion together with the main back forming portion; And a displacement portion which is relatively displaceable, wherein the displacement portion is a position where the sub back formation portion is flush with the main back formation portion, and the expansion portion is from the main back formation portion Preparing a member which is displaceable with respect to the main body between a position where the sub spine formation portion protrudes from the main spine formation portion so as to be separated, and the displacement portion in the blowing process; From the projecting position to the sinking position And providing the gas into the preform.
本容器の製造方法では、プリフォーム内へのガスの供給前に変位部が突出位置にあるので、プリフォームの膨張部が主背部形成部から離間しており、ブロー工程において、変位部を突出位置から没位置に変位させることとプリフォーム内へのガスの供給とが行われるので、ブロー工程により形成される容器の胴部への偏肉の発生(背部が厚くなり腹部が薄くなること)が抑制される。さらに、従来のように容器の金型からの離型後にゲート部を切除する工程が不要となる。  In the manufacturing method of the present container, since the displacement portion is at the projecting position before the supply of gas into the preform, the expansion portion of the preform is separated from the main back portion forming portion, and the displacement portion is projected in the blowing step. Since displacement from position to position and supply of gas into the preform are performed, occurrence of uneven thickness on the body of the container formed by the blow process (thickening of the back and thinning of the abdomen) Is suppressed. Furthermore, as in the prior art, the step of removing the gate after mold release from the mold of the container is not necessary.
この場合において、前記金型準備工程では、前記変位部として、前記第1接触面部及び前記第2接触面部が互いに接触しかつ前記突出位置に位置する状態において前記膨張部の中心軸が前記腹部形成部と前記背部形成部との中間部を通るように前記膨張部を前記主背部形成部から離間するように押し上げる形状を有するものを用いることが好ましい。  In this case, in the mold preparation step, as the displacement portion, the central axis of the expansion portion forms the abdomen in a state in which the first contact surface portion and the second contact surface portion are in contact with each other and positioned at the projecting position. It is preferable to use one having a shape that pushes up the inflating portion away from the main back portion forming portion so as to pass through the middle portion between the portion and the back portion forming portion.
このようにすれば、膨張部から腹部形成部までの距離と膨張部から背部形成部までの距離との差が小さくなるので、胴部への偏肉の発生がより確実に抑制される。  In this way, since the difference between the distance from the inflating portion to the abdomen forming portion and the distance from the inflating portion to the back forming portion is reduced, the occurrence of uneven thickness on the trunk can be more reliably suppressed.
また、前記容器の製造方法において、前記金型準備工程では、前記第1金型として、前記腹部形成部につながっており前記底部を形成する底部形成部を有するものを準備し、前記金型接触工程では、前記変位部を前記突出位置に位置させた状態で前記第1接触面部と前記第2接触面部とを接触させることが好ましい。  Further, in the method for manufacturing a container, in the mold preparation step, a first mold having a bottom forming part connected to the abdomen forming part and forming the bottom is prepared, and the mold contacting is performed In the step, preferably, the first contact surface portion and the second contact surface portion are brought into contact with each other in a state where the displacement portion is positioned at the projecting position.
このようにすれば、第1接触面部と第2接触面部との接触前に変位部が膨張部を主背部形成部から離間する位置に押し上げるので、膨張部の先端部が各接触面部間に挟まれることが抑制される。よって、第1接触面部と第2接触面部との接触後に変位部を突出位置にする場合に比べ、膨張部の長手方向の寸法を大きくすること、つまり、膨張部と底部形成部との距離を短縮することが可能となる。したがって、底部の厚さ(強度)を有効に確保することが可能となる。  In this way, the displacement portion pushes the expansion portion away from the main back portion before contact with the first contact surface portion and the second contact surface portion, so that the tip end portion of the expansion portion is sandwiched between the contact surface portions. Being suppressed. Therefore, as compared with the case where the displacement portion is in the projecting position after the contact between the first contact surface portion and the second contact surface portion, the dimension of the expansion portion in the longitudinal direction is increased, that is, the distance between the expansion portion and the bottom portion forming portion It becomes possible to shorten. Therefore, the thickness (strength) of the bottom can be effectively secured.
また、前記容器の製造方法において、前記金型準備工程では、前記第1金型及び前記第2金型として、前記第1接触面部及び前記第2接触面部が、それぞれ、前記腹部形成部と前記背部形成部とを結ぶ方向及び前記背部形成部の長手方向の双方に直交する方向である幅方向についての前記底部形成部の寸法が最大となる部位である底幅最大部と前記底部形成部の下端部とを含む中段分割面部と、前記中段分割面部の上端部から前記第1金型及び前記第2金型における前記容器空間を取り囲む部位のうち前記幅方向についての寸法が最大となる部位に沿って設定された上段分割面部と、前記中段分割面部の下端部から下向きに延びる下段分割面部と、を有するものを準備することが好ましい。  Further, in the method for manufacturing a container, in the mold preparation step, the first contact surface portion and the second contact surface portion as the first mold and the second mold respectively are the abdomen formation portion and the abdomen formation portion. The maximum bottom width portion and the bottom portion formation portion which are portions where the dimension of the bottom portion formation portion in the width direction which is the direction connecting the back portion formation portion and the direction orthogonal to both the longitudinal direction of the back portion formation portion In the part where the dimension in the width direction is the largest among the parts surrounding the container space in the first mold and the second mold from the upper end of the middle divided surface part including the lower end and the upper end of the middle divided surface It is preferable to prepare one having an upper divided surface portion set along and a lower divided surface portion extending downward from the lower end portion of the middle divided surface portion.
このようにすれば、離型工程において、第1接触面部の下段分割面部及び第2接触面部の下段分割面部が互いに離間するように第1金型及び第2金型を移動させたとしても、各金型と容器との干渉が回避される。したがって、離型工程における容器の取り出し操作の制約が緩和される。  In this way, even if the first mold and the second mold are moved such that the lower divided surface portion of the first contact surface portion and the lower divided surface portion of the second contact surface portion are separated from each other in the mold release step, Interference between each mold and the container is avoided. Therefore, the restriction on the operation of taking out the container in the releasing step is alleviated.
具体的に、前記離型工程では、前記第1接触面部の下段分割面部及び前記第2接触面部の下段分割面部が互いに離間するように前記第1金型及び前記第2金型を移動させることが好ましい。  Specifically, in the releasing step, the first mold and the second mold are moved such that the lower divided surface portion of the first contact surface portion and the lower divided surface portion of the second contact surface portion are separated from each other. Is preferred.
このようにすれば、各金型からの容器の取り出し操作が簡素化される。  In this way, the operation of taking out the container from each mold is simplified.
また、本発明は、底部及び前記底部から起立するとともに筒状に形成された胴部を含んでおり薬液を収容可能な収容部と、円筒状に形成された口部と、筒状に形成されており前記口部の中心軸が前記胴部の軸方向に対して傾斜するように前記胴部と前記口部とを接続する首部と、を有し、前記胴部は、前記胴部の中心軸に対して前記口部が開口する側と同じ側に形成された腹部と、前記胴部の中心軸に対して前記口部が開口する側と反対側に形成された背部と、を有する容器を製造するための容器製造装置であって、互いに接触及び離間が可能で、かつ、互いに接触したときに前記容器に対応する空間である容器空間を形成する第1金型及び第2金型と、変位機構と、を備え、前記第1金型は、前記腹部を形成可能な腹部形成部と、前記第2金型に接する第1接触面部と、を有し、前記第2金型は、前記背部を形成可能な背部形成部の一部を構成する主背部形成部、前記第1接触面部に接する第2接触面部、及び、前記変位機構を保持する保持部を有する本体と、前記主背部形成部とともに前記背部形成部を構成する副背部形成部を有するとともに前記本体に対して相対変位可能な変位部と、を有し、前記変位機構は、前記副背部形成部が前記主背部形成部と面一となる位置である没位置と、前記容器を形成可能なプリフォームが前記主背部形成部から離間するように前記副背部形成部が前記主背部形成部から突出した位置である突出位置と、の間で前記変位部を前記本体に対して変位させる、容器製造装置を提供する。  Further, the present invention includes a bottom portion and a trunk portion which is erected from the bottom portion and is formed in a cylindrical shape and is capable of containing a chemical solution, a cylindrically formed opening portion, and a cylindrical shape. And the neck connecting the barrel and the mouth such that the central axis of the mouth is inclined with respect to the axial direction of the barrel, the barrel being the center of the barrel A container having an abdomen formed on the same side as the opening of the mouth relative to an axis, and a back formed on the opposite side of the opening of the mouth to the central opening of the trunk. A container manufacturing apparatus for manufacturing the first and second molds capable of contacting and separating each other and forming a container space which is a space corresponding to the container when contacting each other A displacement mechanism, and the first mold includes an abdomen formation portion capable of forming the abdomen; A second contact portion contacting with the first contact surface portion, wherein the second mold is a main back portion forming part of a back portion forming portion capable of forming the back portion, and a second contact contacts the first contact surface portion A main body having a surface portion and a holding portion for holding the displacement mechanism, and a displacement portion having a sub-back portion forming the back portion together with the main back portion and capable of relative displacement with respect to the main body; And the displacement mechanism is configured such that the sub-back portion forming position is flush with the main back portion forming portion and a preform capable of forming the container is separated from the main back portion forming portion. There is provided a container manufacturing apparatus, wherein the displacement portion is displaced relative to the main body between a protruding position where the auxiliary spine forming portion protrudes from the main spine forming portion.
本容器製造装置では、従来のように容器の金型からの離型後にゲート部を切除する工程を不要としつつ、胴部への偏肉の発生が抑制された容器を製造することができる。具体的に、容器空間にプリフォームを位置させた状態で当該プリフォーム内へガスを供給する前に、変位機構が変位部を突出位置に保持し(プリフォームを主背部形成部から離間させ)、その状態で変位部を突出位置から没位置に変位させることとプリフォーム内へのガスの供給とを行うことにより、当該工程を経ることにより形成される容器の胴部への偏肉の発生(背部が厚くなり腹部が薄くなること)が抑制される。さらに、従来のように容器の金型からの離型後にゲート部を切除する工程が不要となる。 In this container manufacturing apparatus, it is possible to manufacture a container in which the occurrence of uneven thickness on the body is suppressed while eliminating the step of cutting off the gate after releasing the container from the mold as in the prior art. Specifically, in a state where the preform is positioned in the container space, before the gas is supplied into the preform, the displacement mechanism holds the displacement portion in the projecting position (the preform is separated from the main spine forming portion) In this state, by displacing the displacement portion from the projecting position to the sunk position and supplying the gas into the preform, generation of uneven thickness on the body of the container formed by the process. (The back is thickened and the abdomen is thin) is suppressed. Furthermore, as in the prior art, the step of removing the gate after mold release from the mold of the container is not necessary.
以上のように、本発明によれば、胴部への偏肉の発生を抑制可能で、かつ、容器の金型からの離型後の工程を簡素化可能な容器の製造方法及び容器製造装置を提供することができる。 As described above, according to the present invention, a container manufacturing method and container manufacturing apparatus capable of suppressing the occurrence of uneven thickness on the body and simplifying the process after mold release from the container mold. Can be provided.
本発明の一実施形態の容器の製造方法で製造された容器の正面図である。It is a front view of the container manufactured with the manufacturing method of the container of one embodiment of the present invention. 図1に示される容器の底面図である。Figure 2 is a bottom view of the container shown in Figure 1; 図1に示される容器の製造に用いられる容器製造装置の斜視図である。It is a perspective view of the container manufacturing apparatus used for manufacture of the container shown by FIG. 図3のIV-IV線での断面図である。FIG. 4 is a cross-sectional view taken along line IV-IV of FIG. 3; 容器製造装置の第2金型の斜視図である。It is a perspective view of the 2nd metallic mold of a container manufacturing device. 容器製造装置の第1金型の斜視図である。It is a perspective view of the 1st metallic mold of a container manufacturing device. 金型接触工程の段階を示す概略図である。FIG. 2 is a schematic view showing the steps of a mold contacting process. 金型接触工程後を示す概略図である。It is the schematic which shows the mold contact process back. ブロー工程を示す概略図。Schematic which shows a blowing process. 離型工程を示す概略図である。It is the schematic which shows a mold release process. 第2金型の変位部の変形例を示す概略図である。It is the schematic which shows the modification of the displacement part of a 2nd metal mold | die. 第2金型の変位部の変形例を示す概略図である。It is the schematic which shows the modification of the displacement part of a 2nd metal mold | die.
本発明の一実施形態の容器10の製造方法について、図1~図10を参照しながら説明する。まず、図1及び2を参照しながら容器10について説明し、その後、その容器10の製造方法について説明する。  A method of manufacturing the container 10 according to one embodiment of the present invention will be described with reference to FIGS. First, the container 10 will be described with reference to FIGS. 1 and 2, and then a method of manufacturing the container 10 will be described.
図1に示されるように、容器10は、収容部20と、口部30と、首部40と、を有する。この容器10は、鎮痛剤等の薬液を皮膚に塗布するための塗布器具に用いられることが可能である。  As shown in FIG. 1, the container 10 has a housing portion 20, a mouth 30 and a neck 40. The container 10 can be used for an application device for applying a drug solution such as an analgesic on the skin.
収容部20は、薬液を収容可能である。具体的に、収容部20は、底部22と、胴部24と、を有する。  The storage unit 20 can store a drug solution. Specifically, the housing portion 20 has a bottom portion 22 and a body portion 24.
胴部24は、底部22の縁部から起立しており、筒状に形成されている。胴部24は、底部22から離間するにしたがって縮径する部位を含んでいる。胴部24は、当該胴部24の一方側(図1及び図2の左側)に形成された腹部24aと、当該胴部24の他方側(図1及び図2の右側)に形成された背部24bと、を有している。腹部24aは、胴部24の中心軸24Lに対して後述の口部30が開口する側と同じ側に形成されている。背部24bは、前記中心軸24Lに対して口部30が開口する側と反対側に形成されている。以下、前記中心軸24Lと、腹部24aと背部24bとを結ぶ方向(図1及び図2の左右方向)と、の双方に直交する方向(図2の上下方向)を幅方向と称する。  The body 24 stands from the edge of the bottom 22 and is formed in a tubular shape. The body portion 24 includes a portion that decreases in diameter as it is separated from the bottom portion 22. The body 24 has a abdomen 24 a formed on one side of the body 24 (left side in FIGS. 1 and 2) and a back formed on the other side of the body 24 (right side in FIGS. 1 and 2). And 24b. The abdomen 24 a is formed on the same side of the central axis 24 </ b> L of the trunk 24 as the opening 30 described later opens. The back portion 24b is formed on the opposite side of the central axis 24L to the side where the mouth portion 30 opens. Hereinafter, a direction (vertical direction in FIG. 2) orthogonal to both the central axis 24L and a direction (horizontal direction in FIGS. 1 and 2) connecting the abdomen 24a and the back 24b will be referred to as a width direction.
口部30は、円筒状に形成されている。口部30には、雄ねじ部が形成されている。  The mouth 30 is formed in a cylindrical shape. An external thread is formed in the opening 30.
首部40は、筒状に形成されている。首部40は、口部30の中心軸30Lが胴部24の中心軸24Lの軸方向に対して傾斜するように胴部24と口部30とを接続している。本実施形態では、口部30の中心軸30Lと胴部24の中心軸24Lとのなす角は、60度に設定されている。  The neck portion 40 is formed in a tubular shape. The neck portion 40 connects the body portion 24 and the mouth portion 30 so that the central axis 30L of the mouth portion 30 is inclined with respect to the axial direction of the central axis 24L of the body portion 24. In the present embodiment, the angle between the central axis 30L of the mouth 30 and the central axis 24L of the body 24 is set to 60 degrees.
次に、以上に説明した容器10の製造方法について説明する。この製造方法では、図3に示される容器製造装置1が用いられる。容器製造装置1は、第1金型100と、第2金型200と、変位機構300と、を備えている。なお、この容器製造装置1による容器10の製造にあたり、事前に合成樹脂からなるプリフォーム2(図7及び図8を参照)が準備される。このプリフォーム2は、口部30と、口部30につながっており膨張することが可能な膨張部32と、を含む。  Next, a method of manufacturing the container 10 described above will be described. In this manufacturing method, the container manufacturing apparatus 1 shown in FIG. 3 is used. The container manufacturing apparatus 1 includes a first mold 100, a second mold 200, and a displacement mechanism 300. In addition, in manufacture of the container 10 by this container manufacturing apparatus 1, the preform 2 (refer FIG.7 and FIG.8) which consists of synthetic resins in advance is prepared. The preform 2 includes an opening 30 and an expandable portion 32 connected to the opening 30 and capable of expanding.
第1金型100及び第2金型200は、互いに接触及び離間が可能で、かつ、互いに接触したときに容器10に対応する空間である容器空間Sを形成する。  The first mold 100 and the second mold 200 can be in contact with and separated from each other, and when in contact with each other, form a container space S that is a space corresponding to the container 10.
第1金型100は、図4及び図6に示されるように、腹部24aを形成可能な腹部形成部112と、腹部形成部112につながっており底部22を形成可能な底部形成部114と、第2金型200に接触可能な第1接触面部120と、を有する。  As shown in FIGS. 4 and 6, the first mold 100 includes an abdomen forming portion 112 capable of forming the abdomen 24a, and a bottom portion forming portion 114 connected to the abdomen forming portion 112 and capable of forming the bottom 22. And a first contact surface portion 120 capable of contacting the second mold 200.
第1接触面部120は、第1中段分割面部122と、第1上段分割面部124と、第1下段分割面部126と、を有する。  The first contact surface portion 120 has a first middle divided surface portion 122, a first upper divided surface portion 124, and a first lower divided surface portion 126.
第1中段分割面部122は、腹部形成部112と背部形成部212とを結ぶ方向及び背部形成部の長手方向の双方に直交する方向である幅方向についての底部形成部114の寸法が最大となる部位である底幅最大部114aと底部形成部114の下端部114bとを含む。第1中段分割面部122は、平坦に形成されている。  The first middle divided surface portion 122 maximizes the dimension of the bottom forming portion 114 in the width direction which is the direction connecting the abdomen forming portion 112 and the back forming portion 212 and the direction perpendicular to both the longitudinal direction of the back forming portion. It includes a bottom width maximum portion 114a which is a portion and a lower end portion 114b of the bottom portion forming portion 114. The first middle divided surface portion 122 is formed flat.
第1上段分割面部124は、第1中段分割面部122の上端部から第1金型100及び第2金型200における容器空間Sを取り囲む部位のうち前記幅方向についての寸法が最大となる部位に沿うように設定されている。具体的に、第1上段分割面部124は、底幅最大部114aを含みかつ背部形成部212の長手方向に沿っており、平坦に形成されている。  The first upper divided surface portion 124 is a portion surrounding the container space S in the first mold 100 and the second mold 200 from the upper end of the first middle divided surface portion 122 to a portion where the dimension in the width direction is the largest. It is set to follow. Specifically, the first upper divided surface portion 124 includes the bottom width maximum portion 114 a and is formed along the longitudinal direction of the back portion forming portion 212 so as to be flat.
第1下段分割面部126は、第1中段分割面部122の下端部から下向きに延びる形状を有する。本実施形態では、第1下段分割面部126は、第1中段分割面部122の下端部から鉛直下向きに延びるとともに、平坦に形成されている。なお、第1下段分割面部126は、第1中段分割面部122の下端部から鉛直下向きに延びる形状に限られない。また、第1下段分割面部126は、第1中段分割面部122の下端部から下向きに延びる形状であれば、第2金型200側又はその反対側に凸となるように湾曲していてもよい。  The first lower divided surface portion 126 has a shape extending downward from the lower end portion of the first middle divided surface portion 122. In the present embodiment, the first lower divided surface portion 126 extends vertically downward from the lower end portion of the first middle divided surface portion 122 and is formed flat. The first lower divided surface portion 126 is not limited to a shape extending vertically downward from the lower end portion of the first middle divided surface portion 122. In addition, as long as the first lower divided surface portion 126 has a shape extending downward from the lower end portion of the first middle divided surface portion 122, the first lower divided surface portion 126 may be curved to be convex to the second mold 200 side or the opposite side thereof. .
第2金型200は、図4及び図5に示されるように、背部24bを形成可能な背部形成部212と、首部40を形成可能な首部形成部214と、第1接触面部120に接触可能な第2接触面部220と、変位機構300を保持する保持部203と、を有する。  The second mold 200 can contact the back forming portion 212 capable of forming the back 24b, the neck forming portion 214 capable of forming the neck 40, and the first contact surface portion 120, as shown in FIGS. 4 and 5. A second contact surface portion 220 and a holding portion 203 for holding the displacement mechanism 300.
第2接触面部220は、第2中段分割面部222と、第2上段分割面部224と、第2下段分割面部226と、を有する。第2中段分割面部222は、第1中段分割面部122と接触可能な部位であり、平坦に形成されている。第2上段分割面部224は、第1上段分割面部124と接触可能な部位であり、平坦に形成されている。第2下段分割面部226は、第1下段分割面部126と接触可能な部位であり、平坦に形成されている。  The second contact surface portion 220 has a second middle divided surface portion 222, a second upper divided surface portion 224, and a second lower divided surface portion 226. The second middle divided surface portion 222 is a portion that can be in contact with the first middle divided surface portion 122, and is formed flat. The second upper divided surface portion 224 is a portion that can be in contact with the first upper divided surface portion 124, and is formed flat. The second lower divided surface portion 226 is a portion which can be in contact with the first lower divided surface portion 126, and is formed flat.
第2金型200は、本体210と、変位部230と、を有する。  The second mold 200 has a main body 210 and a displacement portion 230.
本体210は、第2接触面部220を含むとともに背部形成部212の一部を構成する主背部形成部212aを有する。  The main body 210 includes a main back portion forming portion 212 a which includes the second contact surface portion 220 and which constitutes a part of the back portion forming portion 212.
変位部230は、主背部形成部212aとともに背部形成部212を構成する副背部形成部212bを有する。変位部230の表面が副背部形成部212bを構成している。変位部230は、本体210に対して相対変位可能である。具体的に、変位部230は、副背部形成部212bが主背部形成部212aと面一となる位置である没位置(図4、図5、図9及び図10に示される位置)と、プリフォーム2の膨張部32が主背部形成部212aから離間するように副背部形成部212bが主背部形成部212aから突出した位置である突出位置(図7及び図8に示される位置)と、の間で本体210に対して変位可能である。本実施形態では、変位部230は、前記突出位置に位置しかつ第1接触面部120及び第2接触面部220が互いに接触した状態において膨張部32の中心軸32L(図8を参照)が腹部形成部112と背部形成部212との中間部を通るように膨張部32を主背部形成部212aから離間するように押し上げる形状を有する。  The displacement portion 230 has a sub back formation portion 212 b which constitutes the back formation portion 212 together with the main back formation portion 212 a. The surface of the displacement portion 230 constitutes a sub back formation portion 212 b. The displacement portion 230 is displaceable relative to the main body 210. Specifically, the displacement portion 230 is in a position where the sub back formation portion 212b is flush with the main back formation portion 212a (the positions shown in FIGS. 4, 5, 9 and 10), and A projecting position (the position shown in FIGS. 7 and 8), which is a position where the sub back formation portion 212b protrudes from the main back formation portion 212a such that the expansion portion 32 of the reform 2 is separated from the main back formation portion 212a It is displaceable relative to the body 210 between. In the present embodiment, in the displacement portion 230, the central axis 32L (see FIG. 8) of the inflating portion 32 forms the abdomen in the state where the displacement portion 230 is located at the protruding position and the first contact surface portion 120 and the second contact surface portion 220 contact each other. The inflating portion 32 is shaped to be pushed up so as to be separated from the main back portion forming portion 212 a so as to pass through the intermediate portion between the portion 112 and the back portion forming portion 212.
保持部203は、第2金型200の本体210内に形成されている。具体的に、図3及び図5に示されるように、本体210は、第1割型201と、第2割型202と、を有しており、保持部203は、各割型201,202の互いに対向する部位に設けられている。  The holding portion 203 is formed in the main body 210 of the second mold 200. Specifically, as shown in FIGS. 3 and 5, the main body 210 includes a first split mold 201 and a second split mold 202, and the holding unit 203 includes the split molds 201 and 202. Are provided at mutually opposing parts.
変位機構300は、前記没位置と前記突出位置との間で変位部230を変位させる。変位機構300は、第2金型200の保持部203に保持されている。本実施形態では、変位機構300として、エアシリンダーが用いられている。具体的に、変位機構300は、変位部230に接続されたプランジャ302と、このプランジャ302を伸縮させる伸縮部304と、を有している。なお、変位部230を前記没位置と前記突出位置との間で変位させることが可能であれば、変位機構300はエアシリンダーに限られない。  The displacement mechanism 300 displaces the displacement portion 230 between the retracted position and the projecting position. The displacement mechanism 300 is held by the holding portion 203 of the second mold 200. In the present embodiment, an air cylinder is used as the displacement mechanism 300. Specifically, the displacement mechanism 300 has a plunger 302 connected to the displacement portion 230, and an expansion / contraction portion 304 for expanding / contracting the plunger 302. The displacement mechanism 300 is not limited to the air cylinder as long as the displacement portion 230 can be displaced between the retracted position and the projecting position.
続いて、容器製造装置1を用いた容器10の製造方法について説明する。この製造方法は、プリフォーム準備工程と、金型準備工程と、金型接触工程と、ブロー工程と、離型工程と、を備えている。  Then, the manufacturing method of the container 10 using the container manufacturing apparatus 1 is demonstrated. This manufacturing method comprises a preform preparation step, a mold preparation step, a mold contact step, a blow step, and a mold release step.
プリフォーム準備工程では、図7及び図8に示されるプリフォーム2が準備される。  In the preform preparation step, the preform 2 shown in FIGS. 7 and 8 is prepared.
金型準備工程では、第1金型100及び第2金型200が準備される。本実施形態では、この工程で容器製造装置1が準備される。  In the mold preparation step, the first mold 100 and the second mold 200 are prepared. In the present embodiment, the container manufacturing apparatus 1 is prepared in this step.
金型接触工程では、図7に示されるように、第1金型100にプリフォーム2の口部30を保持したリップ型5が固定された後、容器空間Sが形成されかつ当該容器空間S内にプリフォーム2の膨張部32が位置するように第1金型100の第1接触面部120及び第2金型200の第2接触面部220を互いに接触させる。本実施形態では、図7に示されるように、第1金型100に対して第2金型200が近づくように当該第2金型200を水平に(第2下段分割面部226と直交する方向に)スライドさせる。このとき、変位部230は、変位機構300により突出位置に保持されている。このため、金型接触工程後、図8に示されるように、プリフォーム2の膨張部32は、主背部形成部212aから浮き上がる。より詳細には、膨張部32の中心軸32Lが腹部形成部112と背部形成部212との中間部を通るように膨張部32が主背部形成部212aから離間する。  In the mold contacting step, as shown in FIG. 7, after the lip mold 5 holding the opening 30 of the preform 2 is fixed to the first mold 100, a container space S is formed and the container space S is formed. The first contact surface portion 120 of the first mold 100 and the second contact surface portion 220 of the second mold 200 are brought into contact with each other so that the expansion portion 32 of the preform 2 is positioned inside. In the present embodiment, as shown in FIG. 7, the second mold 200 is horizontally oriented so that the second mold 200 approaches the first mold 100 (a direction orthogonal to the second lower divided surface portion 226 To slide). At this time, the displacement portion 230 is held at the projecting position by the displacement mechanism 300. For this reason, after the mold contacting step, as shown in FIG. 8, the expanded portion 32 of the preform 2 is lifted from the main back portion forming portion 212a. More specifically, the inflating portion 32 is separated from the main back portion forming portion 212a so that the central axis 32L of the inflating portion 32 passes through the intermediate portion between the abdominal portion forming portion 112 and the back portion forming portion 212.
ブロー工程では、膨張部32が容器空間S内で膨張することによってプリフォーム2から容器10が形成されるようにプリフォーム2内にガス(例えば空気)を供給する。つまり、ブロー工程を経ることにより、プリフォーム2から容器10が形成される。このブロー工程では、変位部230を前記突出位置から前記没位置に変位させること(変位機構300のプランジャ302を退避させること)と、プリフォーム2内にガスを供給することと、が行われる。本実施形態では、変位部230の前記突出位置から前記没位置への変位は、プリフォーム2内へのガスの供給と同時に行われる。ただし、変位部230の前記突出位置から前記没位置への変位は、プリフォーム2内へのガスの供給前に行われてもよいし、プリフォーム2内へのガスの供給後に行われてもよい。なお、変位部230の前記突出位置から前記没位置への変位がプリフォーム2内へのガスの供給後に行われた場合、容器10の背部24bに副背部形成部212bに対応する形状を有する跡がより明確に形成される。  In the blowing step, gas (for example, air) is supplied into the preform 2 so that the container 10 is formed from the preform 2 by the expansion portion 32 expanding in the container space S. That is, the container 10 is formed from the preform 2 through the blow process. In the blow process, displacement of the displacement portion 230 from the projecting position to the retracted position (retracting the plunger 302 of the displacement mechanism 300) and supply of gas into the preform 2 are performed. In the present embodiment, the displacement of the displacement portion 230 from the protruding position to the retracted position is performed simultaneously with the supply of the gas into the preform 2. However, the displacement of the displacement portion 230 from the protruding position to the retracted position may be performed before the supply of the gas into the preform 2 or may be performed after the supply of the gas into the preform 2. Good. If the displacement of the displacement portion 230 from the projecting position to the retracted position is performed after the supply of gas into the preform 2, a mark having a shape corresponding to the sub back portion 212b on the back 24b of the container 10 Is more clearly formed.
離型工程では、第1接触面部120及び第2接触面部220を互いに離間することによって第1金型100及び第2金型200から容器10を取り出す。本実施形態では、第1下段分割面部126及び第2下段分割面部226が互いに離間するように第1金型100に対して第2金型200を水平に(図10の右側に)スライドさせる。  In the release step, the container 10 is taken out of the first mold 100 and the second mold 200 by separating the first contact surface portion 120 and the second contact surface portion 220 from each other. In the present embodiment, the second mold 200 is slid horizontally (to the right in FIG. 10) with respect to the first mold 100 so that the first lower divided surface portion 126 and the second lower divided surface portion 226 are separated from each other.
以上に説明したように、本実施形態の容器10の製造方法では、プリフォーム2内へのガスの供給前に変位部230が突出位置に保持されているので、プリフォーム2の膨張部32が主背部形成部212aから離間しており、ブロー工程において、変位部230を突出位置から没位置に変位させることとプリフォーム2内へのガスの供給とが行われるので、ブロー工程により形成される容器10の胴部24への偏肉の発生(背部24bが厚くなり腹部24aが薄くなること)が抑制される。さらに、従来のように容器の金型からの離型後にゲート部を切除する工程が不要となる。  As described above, in the method of manufacturing the container 10 of the present embodiment, the displacement portion 230 is held at the protruding position before the supply of the gas into the preform 2, so the expansion portion 32 of the preform 2 is It is separated from the main back portion forming portion 212a, and in the blowing step, displacement of the displacement portion 230 from the projecting position to the sinking position and supply of gas into the preform 2 are performed. The occurrence of uneven thickness on the body 24 of the container 10 (the thickening of the back 24b and the thinning of the abdomen 24a) is suppressed. Furthermore, as in the prior art, the step of removing the gate after mold release from the mold of the container is not necessary.
また、金型接触工程では、変位部230を前記突出位置に位置させた状態で第1接触面部120と第2接触面部220とを接触させるので、膨張部32の先端部が各接触面部120,220間に挟まれることが抑制される。よって、第1接触面部120と第2接触面部220との接触後に変位部230を突出位置にする場合に比べ、膨張部32の長手方向の寸法を大きくすること、つまり、膨張部32と底部形成部114との距離を短縮することが可能となる。したがって、底部22の厚さ(強度)を有効に確保することが可能となる。  Further, in the mold contacting step, the first contact surface portion 120 and the second contact surface portion 220 are brought into contact with each other in the state where the displacement portion 230 is positioned at the projecting position, so Interposition between 220 is suppressed. Therefore, the dimension in the longitudinal direction of the expansion portion 32 is increased as compared to the case where the displacement portion 230 is in the projection position after the first contact surface portion 120 and the second contact surface portion 220 contact, that is, the expansion portion 32 and the bottom portion are formed. It is possible to shorten the distance to the unit 114. Therefore, it is possible to effectively secure the thickness (strength) of the bottom 22.
さらに、金型接触工程後、膨張部32の中心軸32Lが腹部形成部112と背部形成部212との中間部を通るように膨張部32が主背部形成部212aから離間するので、つまり、膨張部32から腹部形成部112までの距離と膨張部32から背部形成部212までの距離との差が小さくなるので、胴部24への偏肉の発生がより確実に抑制される。  Furthermore, after the mold contacting step, since the inflating portion 32 is separated from the main back portion forming portion 212a so that the central axis 32L of the inflating portion 32 passes through the intermediate portion between the abdomen forming portion 112 and the back portion forming portion 212, Since the difference between the distance from the portion 32 to the abdomen forming portion 112 and the distance from the inflating portion 32 to the back forming portion 212 is reduced, the occurrence of uneven thickness on the trunk portion 24 is more reliably suppressed.
また、第1接触面部120及び第2接触面部220は、それぞれ、底幅最大部114aを含みかつ幅方向の寸法が最大となる部位に沿って設定された上段分割面部124,224と、底幅最大部114aと底部形成部114の下端部114bとを含む中段分割
面部122,222と、中段分割面部122,222の下端部から下向きに延びる下段分割面部126,226と、を有している。よって、離型工程において、第1下段分割面部126及び第2下段分割面部226が互いに離間するように第1金型100及び第2金型200を移動させたとしても、各金型100,200と容器10との干渉が回避される。したがって、離型工程における容器10の取り出し操作の制約が緩和される。 
Further, the first contact surface portion 120 and the second contact surface portion 220 respectively include the bottom width maximum portion 114a and the upper width division surface portions 124 and 224 set along the portion where the dimension in the width direction is maximum, and the bottom width There are middle divided surface portions 122 and 222 including the largest portion 114a and the lower end portion 114b of the bottom portion forming portion 114, and lower divided surface portions 126 and 226 extending downward from the lower ends of the middle divided surface portions 122 and 222. Therefore, even if the first mold 100 and the second mold 200 are moved so that the first lower divided surface portion 126 and the second lower divided surface portion 226 are separated from each other in the release step, the respective molds 100 and 200 Interference with the container 10 is avoided. Therefore, the restrictions on the removal operation of the container 10 in the release step are alleviated.
なお、今回開示された上記実施形態は、すべての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は、上記した実施形態の説明ではなく特許請求の範囲によって示され、さらに特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれる。  It should be understood that the above-disclosed embodiments disclosed herein are illustrative and non-restrictive in every respect. The scope of the present invention is indicated not by the description of the embodiments described above but by the claims, and further includes all modifications within the meaning and scope equivalent to the claims.
例えば、図11に示されるように、変位部230は、副背部形成部212bの表面が膨張部32に接触するように、当該変位部230の上端部を支点として当該変位部230の下端部が回動する構成であってもよい。  For example, as shown in FIG. 11, the lower end portion of the displacement portion 230 has the upper end portion of the displacement portion 230 as a fulcrum so that the surface of the sub back formation portion 212b contacts the expansion portion 32. It may be configured to rotate.
また、図12に示されるように、変位部230は、突出位置において当該変位部230の一部が第2下段分割面部226よりも第1金型100側(図12の左側)に突出する形状であってもよい。この態様では、金型接触工程において変位部230が突出位置に保持されることにより、当該工程において各下段分割面126,226間に膨張部32の先端部が挟まれることがより確実に抑制される。  In addition, as shown in FIG. 12, in the displacement portion 230, a shape in which a part of the displacement portion 230 protrudes to the first mold 100 side (the left side in FIG. 12) than the second lower divided surface portion 226 at the projecting position. It may be In this aspect, the displacement portion 230 is held at the projecting position in the mold contacting step, thereby more reliably suppressing the tip of the expansion portion 32 being pinched between the lower division surfaces 126 and 226 in the step. Ru.
また、変位部230は、金型接触工程では没位置に保持され、ブロー工程でプリフォーム2内にガスを供給する前に突出位置にされてもよい。  In addition, the displacement portion 230 may be held at the sundown position in the mold contacting step, and may be at the projecting position before supplying the gas into the preform 2 in the blowing step.
また、金型接触工程では、プリフォーム2の口部30を保持したリップ型5が第1金型100及び第2金型200で挟み込まれるようにリップ型5に対して両金型100,200を近づけるようにスライドさせてもよい。 Further, in the mold contacting step, both molds 100 and 200 relative to the lip mold 5 so that the lip mold 5 holding the opening 30 of the preform 2 is sandwiched between the first mold 100 and the second mold 200. You may slide so that it may be approached.
1  容器製造装置   2  プリフォーム  10  容器  20  収容部  22  底部  24  胴部  24a 腹部  24b 背部  30  口部  40  首部  100 第1金型  112 腹部形成部  114 底部形成部  114a底幅最大部  120 第1接触面部  122 第1中段分割面部  124 第1上段分割面部  126 第1下段分割面部  200 第2金型  203 保持部  210 本体  212 背部形成部  212a主背部形成部  212b副背部形成部  214 首部形成部  220 第2接触面部  222 第2中段分割面部  224 第2上段分割面部  226 第2下段分割面部  230 変位部  300 変位機構    S 容器空間 DESCRIPTION OF SYMBOLS 1 container manufacturing apparatus 2 preform 10 container 20 housing portion 22 bottom portion 24 body portion 24 a abdomen portion 24 b back portion 30 neck portion 100 first mold 112 abdominal portion forming portion 114 bottom portion forming portion 114 a bottom width maximum portion 120 first contact surface portion 122 First middle division surface portion 124 First upper division surface portion 126 First lower division surface portion 200 Second mold 203 Holding portion 210 Main portion 212 Back portion formation portion 212a Main back portion formation portion 212b Sub back portion formation portion 214 Neck portion formation portion 220 Second contact surface portion 222 Second middle stage divided surface section 224 Second upper stage divided surface section 226 Second lower stage divided surface section 230 Displacement section 300 Displacement mechanism S Container space

Claims (6)

  1. 底部及び前記底部から起立するとともに筒状に形成された胴部を含んでおり薬液を収容可能な収容部と、円筒状に形成された口部と、筒状に形成されており前記口部の中心軸が前記胴部の軸方向に対して傾斜するように前記胴部と前記口部とを接続する首部と、を有し、前記胴部は、前記胴部の中心軸に対して前記口部が開口する側と同じ側に形成された腹部と、前記胴部の中心軸に対して前記口部が開口する側と反対側に形成された背部と、を有する容器の製造方法であって、 前記容器を形成可能なプリフォームであって前記口部と前記口部につながっており膨張することが可能な膨張部とを含むものを準備するプリフォーム準備工程と、 互いに接触及び離間が可能で、かつ、互いに接触したときに前記容器に対応する空間である容器空間を形成する第1金型及び第2金型であって、前記第1金型として、前記腹部を形成可能な腹部形成部及び前記第2金型に接する第1接触面部を有するものと、前記第2金型として、前記背部を形成可能な背部形成部及び前記第1接触面部に接する第2接触面部を有するものと、を準備する金型準備工程と、 前記容器空間が形成されかつ当該容器空間内に前記プリフォームの膨張部が位置するように前記第1金型の第1接触面部及び前記第2金型の第2接触面部を互いに接触させる金型接触工程と、 前記プリフォームの膨張部が前記容器空間内で膨張することによって前記プリフォームから前記容器が形成されるように前記プリフォーム内にガスを供給するブロー工程と、 前記第1接触面部及び前記第2接触面部を互いに離間することによって前記第1金型及び第2金型から前記容器を取り出す離型工程と、を備え、 前記金型準備工程では、前記第2金型として、前記第2接触面部を含むとともに前記背部形成部の一部を構成する主背部形成部を有する本体と、前記主背部形成部とともに前記背部形成部を構成する副背部形成部を有するとともに前記本体に対して相対変位可能な変位部と、を有し、前記変位部は、前記副背部形成部が前記主背部形成部と面一となる位置である没位置と、前記膨張部が前記主背部形成部から離間するように前記副背部形成部が前記主背部形成部から突出した位置である突出位置と、の間で前記本体に対して変位可能であるものを準備し、 前記ブロー工程では、前記変位部を前記突出位置から前記没位置に変位させることと、前記プリフォーム内に前記ガスを供給することと、を行う、容器の製造方法。 A bottom portion and a body portion including a cylindrical portion standing up from the bottom portion and capable of containing a drug solution, a cylindrically formed opening portion, and a cylindrically formed opening portion The neck portion connecting the body portion and the opening portion such that the central axis is inclined with respect to the axial direction of the body portion, the body portion being the mouth relative to the central axis of the body portion A method of manufacturing a container, comprising: an abdomen formed on the same side as the side where the portion opens, and a spine formed on the side opposite to the side where the mouth opens with respect to the central axis of the trunk. A preform preparing step of preparing a preform capable of forming the container, the mouth being connected to the mouth and including an expandable portion capable of expanding; And a container which is a space corresponding to the container when in contact with each other A first mold and a second mold for forming an interval, the first mold having an abdominal portion forming portion capable of forming the abdominal portion and a first contact surface portion in contact with the second mold; A mold preparing step of preparing a second mold having a spine forming portion capable of forming the spine and a second contact surface portion contacting the first contact surface portion; the container space is formed and Contacting the first contact surface of the first mold and the second contact surface of the second mold such that the expanded portion of the preform is located in the container space; and A blowing step of supplying a gas into the preform so that the container is formed from the preform by the expansion portion expanding in the container space, the first contact surface portion and the second contact surface portion Separate Removing the container from the first mold and the second mold, and the mold preparing step includes the second contact surface portion as the second mold and the spine forming portion A main back portion forming a part of the main back portion, a sub back portion forming portion forming the back portion forming portion together with the main back portion forming portion, and a displacement portion relatively displaceable with respect to the main body And the displacement portion is a position where the sub spine formation portion is flush with the main spine formation portion, and the sub spine formation portion is configured such that the inflating portion is separated from the main spine formation portion. What is displaceable with respect to the main body between the projecting position which is a position which protrudes from the main back formation part is prepared, In the blowing process, the displacement part is displaced from the projecting position to the retracted position. And the pref And supplying the gas into the chamber.
  2. 請求項1に記載の容器の製造方法において、 前記金型準備工程では、前記変位部として、前記第1接触面部及び前記第2接触面部が互いに接触しかつ前記突出位置に位置する状態において前記膨張部の中心軸が前記腹部形成部と前記背部形成部との中間部を通るように前記膨張部を前記主背部形成部から離間するように押し上げる形状を有するものを用いる、容器の製造方法。 The method for manufacturing a container according to claim 1, wherein, in the mold preparation step, the expansion is performed in a state in which the first contact surface portion and the second contact surface portion are in contact with each other and positioned at the protruding position as the displacement portion. A manufacturing method of a container using what has a shape which pushes up the said expansion part so that it may estrange from the said main spine formation part so that a central axis of a part may pass through a middle part of the abdomen formation part and the back formation part.
  3. 請求項1又は2に記載の容器の製造方法において、 前記金型準備工程では、前記第1金型として、前記腹部形成部につながっており前記底部を形成する底部形成部を有するものを準備し、 前記金型接触工程では、前記変位部を前記突出位置に位置させた状態で前記第1接触面部と前記第2接触面部とを接触させる、容器の製造方法。 The method for manufacturing a container according to claim 1 or 2, wherein in the mold preparation step, a first mold having a bottom forming portion connected to the abdomen forming portion and forming the bottom is prepared as the first mold. A method of manufacturing a container, in the mold contacting step, bringing the first contact surface portion into contact with the second contact surface portion in a state where the displacement portion is positioned at the projecting position.
  4. 請求項1ないし3のいずれかに記載の容器の製造方法において、 前記金型準備工程では、前記第1金型及び前記第2金型として、前記第1接触面部及び前記第2接触面部が、それぞれ、前記腹部形成部と前記背部形成部とを結ぶ方向及び前記背部形成部の長手方向の双方に直交する方向である幅方向についての前記底部形成部の寸法が最大となる部位である底幅最大部と前記底部形成部の下端部とを含む中段分割面部と、前記中段分割面部の上端部から前記第1金型及び前記第2金型における前記容器空間を取り囲む部位のうち前記幅方向についての寸法が最大となる部位に沿って設定された上段分割面部と、前記中段分割面部の下端部から下向きに延びる下段分割面部と、を有するものを準備する、容器の製造方法。 The method for manufacturing a container according to any one of claims 1 to 3, wherein, in the mold preparation step, the first contact surface portion and the second contact surface portion serve as the first mold and the second mold, respectively. A bottom width which is a portion at which the dimension of the bottom forming portion in the width direction which is a direction connecting the abdomen forming portion and the back forming portion and a direction orthogonal to both the longitudinal direction of the back forming portion is maximum. The width direction of the middle divided surface portion including the largest portion and the lower end portion of the bottom portion forming portion, and the portion surrounding the container space in the first mold and the second mold from the upper end portion of the middle divided surface portion A method of manufacturing a container, comprising: an upper divided surface portion set along a portion where the dimension of the part is maximized; and a lower divided surface portion extending downward from a lower end portion of the middle divided surface portion.
  5. 請求項4に記載の容器の製造方法において、 前記離型工程では、前記第1接触面部の下段分割面部及び前記第2接触面部の下段分割面部が互いに離間するように前記第1金型及び前記第2金型を移動させる、容器の製造方法。 The method for manufacturing a container according to claim 4, wherein, in the releasing step, the first mold and the first mold and the lower division surface portion of the first contact surface portion are separated from the lower division surface portion of the second contact surface portion. A method of manufacturing a container, wherein the second mold is moved.
  6. 底部及び前記底部から起立するとともに筒状に形成された胴部を含んでおり薬液を収容可能な収容部と、円筒状に形成された口部と、筒状に形成されており前記口部の中心軸が前記胴部の軸方向に対して傾斜するように前記胴部と前記口部とを接続する首部と、を有し、前記胴部は、前記胴部の中心軸に対して前記口部が開口する側と同じ側に形成された腹部と、前記胴部の中心軸に対して前記口部が開口する側と反対側に形成された背部と、を有する容器を製造するための容器製造装置であって、 互いに接触及び離間が可能で、かつ、互いに接触したときに前記容器に対応する空間である容器空間を形成する第1金型及び第2金型と、変位機構と、を備え、 前記第1金型は、 前記腹部を形成可能な腹部形成部と、 前記第2金型に接する第1接触面部と、を有し、 前記第2金型は、 前記背部を形成可能な背部形成部の一部を構成する主背部形成部、前記第1接触面部に接する第2接触面部、及び、前記変位機構を保持する保持部を有する本体と、 前記主背部形成部とともに前記背部形成部を構成する副背部形成部を有するとともに前記本体に対して相対変位可能な変位部と、を有し、 前記変位機構は、前記副背部形成部が前記主背部形成部と面一となる位置である没位置と、前記容器を形成可能なプリフォームが前記主背部形成部から離間するように前記副背部形成部が前記主背部形成部から突出した位置である突出位置と、の間で前記変位部を前記本体に対して変位させる、容器製造装置。 A bottom portion and a body portion including a cylindrical portion standing up from the bottom portion and capable of containing a drug solution, a cylindrically formed opening portion, and a cylindrically formed opening portion The neck portion connecting the body portion and the opening portion such that the central axis is inclined with respect to the axial direction of the body portion, the body portion being the mouth relative to the central axis of the body portion A container for producing a container having an abdominal part formed on the same side as the part opening and a back part formed on the opposite side of the opening side to the central axis of the trunk A manufacturing apparatus comprising: a first mold and a second mold that can contact and separate from each other and form a container space that is a space corresponding to the container when contacting each other; The first mold is in contact with the second mold; A second contact surface portion contacting the first contact surface portion, a second back surface forming portion which constitutes a part of a back surface forming portion capable of forming the back, and a second contact surface portion contacting the first contact surface portion; And a main body having a holding portion for holding the displacement mechanism, and a sub-back portion forming portion which constitutes the back portion forming portion together with the main back portion forming portion, and has a displacement portion which can be displaced relative to the main body. The displacement mechanism is configured such that the sub-back portion forming portion is flush with the main back portion forming portion, and the preform capable of forming the container is separated from the main back portion forming portion; The container manufacturing apparatus which displaces the said displacement part with respect to the said main body between the protrusion positions which are the positions which the sub back formation part protruded from the said main back formation part.
PCT/JP2018/029544 2017-08-10 2018-08-07 Container production method and container production device WO2019031481A1 (en)

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JPH03297622A (en) * 1990-04-17 1991-12-27 Mitsubishi Motors Corp Blow molding method
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Publication number Priority date Publication date Assignee Title
JPWO2020171160A1 (en) * 2019-02-21 2021-12-23 日精エー・エス・ビー機械株式会社 Manufacturing method of eccentric container and mold for temperature control

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