WO2019031116A1 - Coating material for forming coating film with stain removability, and decorative sheet obtained using same - Google Patents

Coating material for forming coating film with stain removability, and decorative sheet obtained using same Download PDF

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Publication number
WO2019031116A1
WO2019031116A1 PCT/JP2018/025321 JP2018025321W WO2019031116A1 WO 2019031116 A1 WO2019031116 A1 WO 2019031116A1 JP 2018025321 W JP2018025321 W JP 2018025321W WO 2019031116 A1 WO2019031116 A1 WO 2019031116A1
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mass
parts
meth
acrylate
polyfunctional
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PCT/JP2018/025321
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French (fr)
Japanese (ja)
Inventor
宮川 浩
茂一 伊藤
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リケンテクノス株式会社
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Priority to JP2019535031A priority Critical patent/JP7157060B2/en
Publication of WO2019031116A1 publication Critical patent/WO2019031116A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • C09D175/14Polyurethanes having carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/42Gloss-reducing agents

Definitions

  • the present invention relates to paints. More specifically, the present invention relates to a paint capable of forming a coating film having excellent stain removability (hereinafter sometimes referred to as "stain removability coating film”), and a decorative sheet using the same.
  • stain removability coating film a paint capable of forming a coating film having excellent stain removability
  • a decorative sheet is used by laminating a decorative sheet on the surface of a base material formed of a metal material such as iron or aluminum.
  • the coating film having excellent stain removability is a coating formed using a paint containing a compound having at least one anionic hydrophilic group selected from the group consisting of a sulfonic acid group, a carboxyl group, and a phosphoric acid group.
  • Membranes have been proposed (see, for example, Patent Document 1).
  • the decorative sheet having the stain removing coating film formed by these techniques has insufficient bending resistance, and has a disadvantage that it is difficult to apply to so-called 2D molding such as lapping molding.
  • An object of the present invention is to provide a paint capable of forming a coating film excellent in stain removability, and a decorative sheet using the same.
  • the further subject of this invention can form the coating film excellent in dirt removal property and bending resistance, and provides the paint which can give a matte design, and a matte decorative sheet using the same. It is to do.
  • Another further subject of the present invention is a paint capable of forming a coating film excellent in dirt removing property and scratch resistance and capable of giving a matte design, and a matte decorative sheet using the same. It is to provide.
  • the above (A) polyfunctional (meth) acrylate is derived from one or more types of polyol compounds selected from the group consisting of polyester polyols and polycarbonate polyols, with the total of structural units derived from polyol compounds being 100% by mass.
  • (A1) multifunctional urethane (meth) acrylate containing 50% by mass or more of the constituent units in an amount of 10 to 90% by mass, based on 100% by mass of the total of (A) polyfunctional (meth) acrylates Including paint.
  • a decorative sheet comprising a coating film formed from the paint according to any one of the above items [1] to [3]. [5].
  • the water contact angle of the surface of the above-mentioned coating film is 15 degrees or less;
  • the decorative sheet whose value of a mandrel test is 10 mm or less.
  • the coating film formed from the paint of the present invention is excellent in the dirt removability.
  • the coating film formed from the coating material of the present invention according to one aspect is excellent in dirt removing property and bending resistance, and has a matte design. Therefore, the decorative sheet provided with stain removability using the paint of the present invention according to this aspect has a matte design and can be applied to so-called 2D molding such as lapping molding.
  • the coating film formed from the paint of the present invention according to another aspect is excellent in the stain removability and scratch resistance and has a matte design. Therefore, the decorative sheet provided with stain removability using the paint of the present invention according to this aspect has a matte design and is excellent in scratch resistance.
  • film is used interchangeably or interchangeably with “sheet”.
  • sheet is used in what can be industrially rolled up.
  • plate is used for those which can not be rolled up industrially.
  • resin is used as a term also including a resin mixture containing two or more resins, and a resin composition containing components other than resins.
  • sequentially stacking one layer and another layer means directly laminating those layers, and interposing one or more other layers such as an anchor coat between the layers. Including both stacking.
  • the term “over” in the numerical range is used in the sense of a certain numerical value or a certain numerical value.
  • 20% or more means 20% or more than 20%.
  • the term "or less” in relation to a numerical range is used to mean a certain numerical value or less than a certain numerical value.
  • 20% or less means 20% or less than 20%.
  • the symbol “to” relating to a numerical range is used in the meaning of a certain numerical value, more than a certain numerical value and less than another certain numerical value, or some other numerical value.
  • some other numerical value is larger than a certain numerical value.
  • 10-90% means 10%, more than 10% and less than 90%, or 90%.
  • Paint The paint of the present invention has (A) polyfunctional (meth) acrylate; and (B) at least one anionic hydrophilic group selected from the group consisting of a sulfonic acid group, a carboxyl group, and a phosphoric acid group. Contains the compound.
  • the paint of an embodiment of the present invention is at least one anionic hydrophilic group selected from the group consisting of (A) polyfunctional (meth) acrylate; and (B) sulfonic acid group, carboxyl group, and phosphoric acid group.
  • the paint of the present invention does not contain inorganic particles.
  • the polyfunctional (meth) acrylate of the component (A) includes a polyfunctional urethane (meth) acrylate including a structural unit derived from one or more types of polyol compounds selected from the group consisting of polyester polyols and polycarbonate polyols.
  • the polyfunctional (meth) acrylate of the component (A) is one or more polyol compounds selected from the group consisting of polyester polyols and polycarbonate polyols, with the total of structural units derived from polyol compounds being 100% by mass.
  • (A1) multifunctional urethane (meth) acrylate which contains the structural unit derived from (A1) in the quantity of 50 mass% or more.
  • the multi-functional (meth) acrylate of the component (A) is a (meth) acrylate having two or more (meth) acryloyl groups in one molecule.
  • the component (A) has two or more (meth) acryloyl groups in one molecule, and thus functions to form a coating film by polymerization and curing by active energy rays such as ultraviolet rays and electron rays and heat. .
  • polyfunctional (meth) acrylate examples include diethylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, polyethylene glycol di (meth) acrylate, (Meth) acryloyl group-containing bifunctional reaction such as 2'-bis (4- (meth) acryloyloxypolyethyleneoxyphenyl) propane and 2,2'-bis (4- (meth) acryloyloxypolypropyleneoxyphenyl) propane Monomers; (meth) acryloyl group-containing trifunctional reactive monomers such as trimethylolpropane tri (meth) acrylate, trimethylolethane tri (meth) acrylate, and pentaerythritol tri (meth) acrylate; (Meth) acryloyl group-containing tetrafunctional reactive monomers such as tall tetra (meth) acrylate;
  • polyfunctional (meth) acrylate For example, polyurethane (meth) acrylate, polyester (meth) acrylate, polyacryl (meth) acrylate, epoxy (meth) acrylate, polyalkylene glycol poly (meth) acrylate, and polyether Mention may be made of (meth) acryloyl group-containing prepolymers or oligomers such as (meth) acrylates and having two or more (meth) acryloyl groups in one molecule.
  • (meth) acrylates other than the said component (A1)
  • these 1 type (s) or 2 or more types of mixtures can be used.
  • (meth) acrylate means acrylate or methacrylate.
  • (A1) Multifunctional Urethane (Meth) Acrylate is a compound having a urethane structure (—NH—CO—O—), or a derivative thereof, and it is preferable to use two or more ) An urethane (meth) acrylate having an acryloyl group and satisfying the following characteristics (a1).
  • the constituent unit derived from one or more types of polyol compounds selected from the group consisting of a polyester polyol and a polycarbonate polyol is mainly (usually 50% by mass with respect to 100% by mass of the constituent units derived from a polyol compound) Or more, preferably 70% by mass or more, more preferably 80% by mass or more, still more preferably 90% by mass or more, and most preferably 95% by mass or more.
  • the polyfunctional urethane (meth) acrylate of the component (A1) mainly contains, as a structural unit derived from a polyol compound, a structural unit derived from at least one polyol compound selected from the group consisting of a polyester polyol and a polycarbonate polyol. By including, the miscibility with other components is improved.
  • polyester polyol examples include, but are not limited to, for example, poly (ethylene adipate), poly (butylene adipate), poly (neopentyl adipate), poly (hexamethylene adipate), poly (butylene azelaate), poly (butylene adipate) Sebacate), and polycaprolactone etc. can be mentioned.
  • the polycarbonate polyol is not particularly limited, and examples thereof include poly (butanediol carbonate), poly (hexanediol carbonate), and poly (nonanediol carbonate).
  • polyol compounds selected from the group which consists of said polyester polyol and a polycarbonate polyol, these 1 type, or 2 or more types of mixtures can be used.
  • the polyfunctional urethane (meth) acrylate of the component (A1) is not particularly limited, as long as it does not violate the object of the present invention, but is not particularly limited to polyester polyol and polycarbonate polyol, for example, structural units derived from polyether polyol It may be included.
  • polyether polyols examples include polyalkylene glycols such as polyethylene glycol, polypropylene glycol and polytetramethylene glycol; polyalkylene oxides such as polyethylene oxide and polypropylene oxide; copolymers of ethylene oxide and propylene oxide; ethylene A copolymer of an oxide and tetrahydrofuran; a copolymer of a dihydric phenol compound and a polyoxyalkylene glycol; and an alkylene oxide having a carbon number of 2 to 4 (for example, ethylene oxide, propylene oxide, 1, 2) -Butylene oxide, and copolymers with one or more of 1,4-butylene oxide etc. can be mentioned.
  • polyalkylene glycols such as polyethylene glycol, polypropylene glycol and polytetramethylene glycol
  • polyalkylene oxides such as polyethylene oxide and polypropylene oxide
  • copolymers of ethylene oxide and propylene oxide ethylene A copolymer of an oxide and t
  • polyol compounds other than the said polyester polyol and polycarbonate polyol 1 type, or 2 or more types of mixtures of these can be used.
  • the compound having two or more isocyanate groups in one molecule is not particularly limited, and, for example, one molecule such as diphenylmethane diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, tolylene diisocyanate, and methylene bis (4-cyclohexyl isocyanate) Mention may be made of compounds having two isocyanate groups therein.
  • Examples of the compound having two or more isocyanate groups in one molecule include a trimethylolpropane adduct of tolylene diisocyanate, a trimethylolpropane adduct of hexamethylene diisocyanate, a trimethylolpropane adduct of isophorone diisocyanate, and a tolylene compound. Mention may be made of polyisocyanates such as isocyanurate of isocyanate, isocyanurate of hexamethylene diisocyanate, isocyanurate of isophorone diisocyanate and biuret of hexamethylene diisocyanate.
  • the compound having two or more isocyanate groups in one molecule a mixture of one or more of them can be used.
  • the hydroxyl group-containing (meth) acrylate is not particularly limited, and examples thereof include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate.
  • Hydroxyalkyl (meth) acrylates such as acrylate, 6-hydroxyhexyl (meth) acrylate, and 2-hydroxy-3- (meth) acryloyloxypropyl (meth) acrylate; dipropylene glycol (meth) acrylate, polyethylene glycol mono (Meth) acrylates and glycol-based (meth) acrylates such as polypropylene glycol mono (meth) acrylate; glycerin-based (meth) acrylates such as glycerin di (meth) acrylate; Fatty acid-modified glycidyl (meth) acrylates such as glycidyl (meth) acrylate; phosphorus atom-containing (meth) acrylates such as 2-hydroxyethyl acryloyl phosphate; 2- (meth) acryloyloxyethyl 2-hydroxypropyl phthalate and the like Esters or ester derivatives of (meth) acrylic acid adduct
  • hydroxyl-containing (meth) acrylate 1 type (s) or 2 or more types of mixtures of these can be used.
  • the number of (meth) acryloyl groups contained in the polyfunctional urethane (meth) acrylate of the component (A1) is two or more from the viewpoint of the scratch resistance of the resulting coating film.
  • the number of (meth) acryloyl groups contained in the component (A1) is usually 12 or less, preferably 6 or less, more preferably 4 or less, further preferably from the viewpoint of bending resistance of the obtained coating May be 3 or less, most preferably 2 or less.
  • the mass average molecular weight of the polyfunctional urethane (meth) acrylate of the component (A1) is preferably 3,000 or more, more preferably 5,000 or more, still more preferably 6 from the viewpoint of the stain removability of the resulting coating film. It may be over 1,000, most preferably over 7,000. On the other hand, the mass average molecular weight of the polyfunctional urethane (meth) acrylate of the component (A1) may be preferably 50,000 or less, more preferably 30,000 or less, from the viewpoint of the curability of the paint.
  • the mass average molecular weight of the polyfunctional urethane (meth) acrylate of the component (A1) is preferably 3,000 or more and 50,000 or less, more preferably 3,000 or more and 30,000 or less, 5,000 ⁇ 50,000 or less, 5,000 to 30,000 or less, 6,000 to 50,000 or less, 6,000 to 30,000 or less, 7,000 to 50,000 or less, or 7,000 to 30,000 It may be the following.
  • the mass average molecular weight is a polystyrene-equivalent mass average determined from a differential molecular weight distribution curve (hereinafter sometimes abbreviated as GPC curve) measured by gel permeation chromatography (hereinafter sometimes abbreviated as GPC). It is molecular weight.
  • GPC curve differential molecular weight distribution curve
  • GPC gel permeation chromatography
  • the measurement of GPC is a system including Tosoh high performance liquid chromatography system "HLC-8320" (trade name) (a system including a degasser, a liquid feed pump, an autosampler, a column oven and an RI (differential refractive index) detector) 2 columns of GPC column "KF-806L” (trade name) of Shodex Co., Ltd. and a total of 1 each of "KF-802" (trade name) and "KF-801” (trade name) Connect four KF-806L, KF-806L, KF-802, and KF-801 in this order from the upstream side; Tetrahydrofuran for high-performance liquid chromatography by Wako Pure Chemical Industries, Ltd.
  • flow rate 1.0 ml / min, column temperature 40 ° C, sample concentration 1 mg / ml, and sample injection volume 00 can be carried out under the conditions of a micro liter.
  • the elution amount in each holding volume can be determined from the detection amount of the RI detector, assuming that there is no molecular weight dependence of the refractive index of the measurement sample.
  • the calibration curve from the retention volume to the polystyrene equivalent molecular weight is the standard polystyrene “EasiCal PS-1” (trade name) of Agilent Technology Co., Ltd.
  • the polyfunctional (meth) acrylate of the component (A) contains the polyfunctional urethane (meth) acrylate of the component (A1).
  • the polyfunctional (meth) acrylate of the component (A) is preferably 10 to 90 mass% of the polyfunctional urethane (meth) acrylate of the component (A1), wherein the total of the components (A) is 100 mass%, More preferably, it is contained in an amount of 15 to 85% by weight, even more preferably 15 to 75% by weight.
  • the amount of the component (A1) in the component (A) is the stain removability and scratch resistance of the coating film obtained when the paint of the present invention is used for a decorative sheet for so-called 2D molding such as lapping molding And from the viewpoint of bending resistance, it may be preferably 50 to 85% by mass, more preferably 60 to 75% by mass. In one embodiment, this amount may be 50 to 75 wt%, or 60 to 85 wt%. In addition, the amount of the component (A1) in the component (A) is the stain removability of the coating film obtained when the paint of the present invention is used for a decorative sheet for so-called 1D molding such as flat sticking molding. From the viewpoint of bending resistance and scratch resistance, it may be preferably 10 to 40% by mass, more preferably 15 to 25% by mass. In one embodiment, this amount may be 10-25% by weight, or 15-40% by weight.
  • the component (B) having an anionic hydrophilic group is at least one anionic hydrophilic group selected from the group consisting of a sulfonic acid group, a carboxyl group, and a phosphoric acid group.
  • a compound having The component (B) is typically a compound described as compound (I) in International Publication WO 2007/064003. The above compound (I) is described in detail in International Publication WO 2007/064003, and is incorporated herein by reference in its entirety.
  • the compound (I) is a compound represented by the following general formula (1).
  • s represents 1 or 2.
  • L represents 1 or 2;
  • m represents 0 or 1;
  • M 1 and M 2 each represent a hydrogen ion, an ammonium ion, an alkali metal ion, or an alkaline earth metal ion.
  • M 1 and M 2 may be the same or different.
  • X represents one selected from hydrophilic group-containing moieties represented by the following general formulas (1-1) to (1-4).
  • J and J ′ each represent H or CH 3 .
  • J and J ' may be the same or different.
  • n represents 0 or 1;
  • R and R 'each represents an aliphatic hydrocarbon group having 1 to 600 carbon atoms, preferably 2 to 100 carbon atoms, and more preferably 2 to 20 carbon atoms.
  • the aliphatic hydrocarbon group may be linear or branched, and may further contain an aromatic ring, an aliphatic cyclic group, an ether group, or an ester group.
  • R and R ′ may be the same or different.
  • the aliphatic hydrocarbon group may have any substituent. In that case, the total number of carbon atoms including the substituent may be within the above range.
  • the compound having an anionic hydrophilic group of the component (B) has a hydrophilic group-containing portion represented by the above general formula (1-1) from the viewpoint of the stain removability of the obtained coating film.
  • the compound represented by the said General formula (1) is preferable.
  • the compounding amount of the compound having an anionic hydrophilic group of the component (B) is usually from the viewpoint of the stain removing property of the obtained coating film with respect to 100 parts by mass of the polyfunctional (meth) acrylate of the component (A). It is 5 parts by mass or more, preferably 10 parts by mass or more, more preferably 20 parts by mass or more, and still more preferably 30 parts by mass or more.
  • the compounding amount of the compound having an anionic hydrophilic group of the component (B) is usually 100 parts by mass or less, preferably 70 parts by mass or less, from the viewpoint of the curability of the paint and the scratch resistance of the obtained coating film. More preferably, it is 60 parts by mass or less, still more preferably 50 parts by mass or less.
  • the compounding quantity of the compound which has an anionic hydrophilic group of the said component (B) is 5 mass parts or more and 100 mass parts or less normally, Preferably, 5 mass parts or more and 70 mass parts or less, 5 mass parts or more and 60 mass parts or less 5 parts by mass to 50 parts by mass, 10 parts by mass to 100 parts by mass, 10 parts by mass to 70 parts by mass, 10 parts by mass to 60 parts by mass, 10 parts by mass to 50 parts by mass, 20 parts by mass 100 parts by mass or less, 20 parts by mass to 70 parts by mass, 20 parts by mass to 60 parts by mass, 20 parts by mass to 50 parts by mass, 30 parts by mass to 100 parts by mass, 30 parts by mass to 70 parts by mass, 30 parts by mass or more and 60 parts by mass or less, or 30 parts by mass or more and 50 parts by mass or less.
  • An embodiment of the paint of the present invention contains resin particles of the component (C) having an average particle diameter of 1 to 100 ⁇ m.
  • the component (C) functions to make the coating film a matte design.
  • silicone resin, styrene resin, acrylic resin, fluorine resin, polycarbonate resin, ethylene resin, urethane resin, and amino compound And resin particles such as a cured resin of formaldehyde and the like.
  • particles of silicone resin, acrylic resin, urethane resin and fluorine resin are preferable from the viewpoint of low specific gravity, lubricity, dispersibility and solvent resistance. Also, from the viewpoint of making the light diffusibility good and making it easy to give a matt design, a spherical one is preferable.
  • These resin particles may have reactive functional groups such as carbon / carbon double bonds, (meth) acryloyl groups, and isocyanate groups on the surface. Thereby, the scratch resistance of the obtained coating can be improved.
  • these 1 type (s) or 2 or more types of mixtures can be used as a resin particle of the said component (C).
  • the acrylic resin or urethane resin used as the resin particle of the component (C) is the above component depending on the presence or absence of solubility in an organic solvent or the presence or absence of a particle shape having an average particle diameter within the specific range. It distinguishes from the polyfunctional (meth) acrylate of (A) or the polyfunctional urethane (meth) acrylate of the said component (A1).
  • the average particle diameter of the resin particle of the component (C) may be usually 1 ⁇ m or more, preferably 2 ⁇ m or more, more preferably 3 ⁇ m or more, and still more preferably 4 ⁇ m or more from the viewpoint of giving a matte design.
  • the average particle diameter of the resin particles of the component (C) is usually 100 nm or less, preferably 60 nm or less, more preferably 30 ⁇ m from the viewpoint of preventing the coating film from having cloudiness and reducing designability. Or less, more preferably 20 ⁇ m or less.
  • the average particle diameter of the resin particle of the component (C) is usually 1 ⁇ m to 100 nm, preferably 1 ⁇ m to 60 nm, preferably 1 ⁇ m to 30 ⁇ m, 1 ⁇ m to 20 ⁇ m, 2 ⁇ m to 100 nm, 2 ⁇ m to 60 nm, 2 ⁇ m or more 30 ⁇ m or less, 2 ⁇ m to 20 ⁇ m, 3 ⁇ m to 100 nm, 3 ⁇ m to 60 nm, 3 ⁇ m to 30 ⁇ m, 3 ⁇ m to 20 ⁇ m, 4 ⁇ m to 20 nm, 4 ⁇ m to 100 nm, 4 ⁇ m to 60 nm, 4 ⁇ m to 30 ⁇ m, or 4 ⁇ m to 20 ⁇ m You may
  • the average particle size of the resin particles is the smaller of the particles in the particle size distribution curve measured using a laser diffraction / scattering particle size analyzer “MT3200II” (trade name) of Nikkiso Co., Ltd.
  • the particle size is 50% by mass of the accumulation from
  • the compounding quantity of the resin particle of the said component (C) is based also on the level of the matte design which it is going to give with respect to 100 mass parts of polyfunctional (meth) acrylates of the said component (A), normally 5 mass parts
  • the amount may be 20 parts by mass or more, more preferably 30 parts by mass or more, and still more preferably 40 parts by mass or more.
  • the compounding amount of the resin particle of the component (C) is usually 200 parts by mass or less, preferably 150 parts by mass or less, more preferably 100 parts by mass from the viewpoint of scratch resistance and bending resistance of the obtained coating film. It may be at most parts, more preferably at most 80 parts, most preferably at most 70 parts.
  • the compounding amount of the resin particle of the component (C) is usually 5 parts by mass or more and 200 parts by mass or less, preferably 5 parts by mass or more and 150 parts by mass or less, 5 parts by mass or more and 100 parts by mass or less, 5 parts by mass or more and 80 parts 5 parts by weight or more and 70 parts by weight or less, 20 parts by weight or more and 200 parts by weight or less, 20 parts by weight or more and 150 parts by weight or less, 20 parts by weight or more and 100 parts by weight or less, 20 parts by weight or more and 80 parts by weight or less Parts to 70 parts by weight, 30 parts to 200 parts by weight, 30 parts to 150 parts by weight, 30 parts to 100 parts by weight, 30 parts to 80 parts by weight, 30 parts to 70 parts by weight 40 parts by mass to 200 parts by mass, 40 parts by mass to 150 parts by mass, 40 parts by mass to 100 parts by mass, 40 parts by mass to 80 parts by mass, or 40 parts by mass to 70 parts by mass It may be lower.
  • the ratio of the average particle size C1 of the larger average particle size to the average particle size C2 of the smaller average particle size (C1 / C2) Is preferably 1.2 to 10, more preferably 1.5 to 4. In one embodiment, this ratio may be 1.2-4, 1.5-10.
  • the ratio (Ca / Cb) (mass ratio) of the compounding amount Ca of a large average particle diameter to the compounding amount Cb of a small average particle diameter is preferably 0.1 to 6, more preferably 0.3 to 2, More preferably, it may be 0.4 to 1.5. In one embodiment, the ratio is 0.1 to 2, 0.1 to 1.5, 0.3 to 6, 0.3 to 1.5, 0.4 to 6, or 0.4 to 2. May be there.
  • the paint of the present invention does not contain inorganic particles.
  • inorganic particles eg, silica (silicon dioxide); metal oxide particles such as aluminum oxide, zirconia, titania, zinc oxide, germanium oxide, indium oxide, tin oxide, indium tin oxide, antimony oxide, and cerium oxide);
  • Metal fluoride particles such as magnesium fluoride and sodium fluoride; metal sulfide particles; metal nitride particles; metal particles etc.
  • inorganic particles eg, silica (silicon dioxide); metal oxide particles such as aluminum oxide, zirconia, titania, zinc oxide, germanium oxide, indium oxide, tin oxide, indium tin oxide, antimony oxide, and cerium oxide
  • Metal fluoride particles such as magnesium fluoride and sodium fluoride; metal sulfide particles; metal nitride particles; metal particles etc.
  • the interaction between the inorganic particles and the resin component such as the component (A) is weak, which causes the scratch resistance and the bending resistance of the resulting coating film to be insufficient. Therefore, in the present invention, by using resin particles instead of inorganic particles as particles for giving a matte design, it is possible to favorably maintain the scratch resistance and bending resistance of the coating film.
  • does not contain inorganic particles means that it does not contain a significant amount of inorganic particles.
  • a significant amount of inorganic particles is usually about 1 part by mass or more with respect to 100 parts by mass of the component (A) from the viewpoint of providing a matte design. Therefore, “does not contain” inorganic particles means that the amount of inorganic particles is usually 0 parts by mass or more and less than 1 part by mass, preferably 0.5 parts by mass or less, relative to 100 parts by mass of the component (A).
  • Examples of the compound having two or more isocyanate groups in one molecule include methylene bis 4-cyclohexyl isocyanate; trimethylol propane adduct of tolylene diisocyanate, trimethylol propane adduct of hexamethylene diisocyanate, triol of isophorone diisocyanate.
  • Methylol propane adducts isocyanurates of tolylene diisocyanate, isocyanurates of hexamethylene diisocyanate, isocyanurates of isophorone diisocyanate, polyisocyanates such as biuret of hexamethylene diisocyanate; and block type isocyanates of the above polyisocyanates Urethane crosslinking agent etc. can be mentioned.
  • a catalyst such as dibutyltin dilaurate or dibutyltin diethyl hexoate may be added, if necessary.
  • the compounding amount of the compound having two or more isocyanate groups in one molecule is from the viewpoint of the adhesion between the coating and the substrate and the surface hardness of the coating with respect to 100 parts by mass of the component (A). Usually, it may be 30 parts by mass or less, preferably 20 parts by mass or less, more preferably 10 parts by mass or less.
  • the compounding amount of the compound having two or more isocyanate groups in one molecule is usually 0.1 parts by mass or more, preferably 0.5 parts by mass or more, more preferably from the viewpoint of reliably obtaining the use effect. May be 1 part by mass or more, more preferably 2 parts by mass or more.
  • the compounding amount of the compound having two or more isocyanate groups in one molecule is usually 0.1 parts by mass or more and 30 parts by mass or less, preferably 0.1 parts by mass or more and 20 parts by mass or less.
  • photopolymerization initiator examples include benzophenone, methyl-o-benzoylbenzoate, 4-methylbenzophenone, 4,4'-bis (diethylamino) benzophenone, methyl o-benzoylbenzoate, 4-phenylbenzophenone, 4-benzoyl Benzophenone compounds such as -4'-methyl diphenyl sulfide, 3,3 ', 4,4'-tetra (tert-butylperoxycarbonyl) benzophenone, 2,4,6-trimethyl benzophenone; benzoin, benzoin methyl ether, benzoin Benzoin compounds such as ethyl ether, benzoin isopropyl ether, benzyl methyl ketal; acetophenone, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexyl phenyl ketone Acetophenone compounds; anthraquinone compounds such as methyl anthraquino
  • the compounding amount of the photopolymerization initiator is usually 10 parts by mass or less, preferably 7 parts by mass from the viewpoint of preventing the formed coating from becoming yellowed and colored with respect to 100 parts by mass of the component (A). It may be at most parts by mass, more preferably at most 5 parts by mass. On the other hand, the compounding amount of the photopolymerization initiator is usually 0.1 parts by mass or more, preferably 0.5 parts by mass or more, more preferably 1 part by mass or more, and still more preferably from the viewpoint of obtaining the use effect reliably. It may be 2 parts by mass or more.
  • the compounding amount of the photopolymerization initiator is usually 0.1 parts by mass or more and 10 parts by mass or less, preferably 0.1 parts by mass or more and 7 parts by mass or less, 0.1 parts by mass or more and 5 parts by mass 0.5 parts by weight or more and 10 parts by weight or less 0.5 parts by weight or more and 7 parts by weight or less 0.5 parts by weight or more and 5 parts by weight or less, 1 parts by weight or more and 10 parts by weight or less, 1 parts by weight or more and 7 parts by weight Or less, 1 to 5 parts by weight, 2 to 10 parts by weight, 2 to 7 parts by weight, or 2 to 5 parts by weight.
  • an antistatic agent if desired, an antistatic agent, a surfactant, a leveling agent, a thixotropic agent, a stain inhibitor, a printability improver, an antioxidant, as long as the object of the present invention is not violated.
  • One or two or more additives such as a weather resistant stabilizer, a light resistant stabilizer, an ultraviolet light absorber, a heat stabilizer, and an organic coloring agent can be contained.
  • the paint of the present invention may optionally contain a solvent in order to dilute it to an easy-to-coat concentration.
  • the solvent is not particularly limited as long as it does not react with the components (A), (B), and other optional components, or catalyze (reduce) the self reaction (including deterioration reaction) of these components. I will not.
  • the solvent include 1-methoxy-2-propanol, ethyl acetate, n-butyl acetate, toluene, methyl ethyl ketone, methyl isobutyl ketone, diacetone alcohol, and acetone.
  • 1 type (s) or 2 or more types of mixtures of these can be used.
  • the paint of the present invention can be obtained by mixing and stirring these components.
  • the method in particular of forming a coating film using the coating material of this invention is not restrict
  • the thickness of the coating film formed using the paint of the present invention is not particularly limited, but may be usually 1 ⁇ m or more, preferably 2 ⁇ m or more, more preferably 3 ⁇ m or more from the viewpoint of scratch resistance.
  • the thickness of the coating film may be preferably 100 ⁇ m or less, more preferably 50 ⁇ m or less, still more preferably 30 ⁇ m or less, and most preferably 15 ⁇ m or less, from the viewpoint of bending resistance.
  • the thickness of the coating is 1 to 100 ⁇ m, 1 to 50 ⁇ m, 1 to 30 ⁇ m, 1 to 15 ⁇ m, 2 to 100 ⁇ m, 2 to 50 ⁇ m, 2 to 30 ⁇ m, 2 to 15 ⁇ m. 3 ⁇ m to 100 ⁇ m, 3 ⁇ m to 50 ⁇ m, 3 ⁇ m to 30 ⁇ m, or 3 ⁇ m to 15 ⁇ m.
  • the decorative sheet of the present invention is a decorative sheet having a coating film formed using the coating of the present invention.
  • the coating film formed using the paint of the present invention is usually formed as a surface protective layer on the front surface (the surface on the side that is usually viewed in actual use) of the decorative sheet of the present invention.
  • the actual use state refers to a state in which the decorative sheet is used for making and decorating the surface of various articles.
  • the decorative sheet of the present invention is not particularly limited.
  • a decorative sheet having a coating film formed using the paint of the present invention on the front surface side of a thermoplastic resin film A printing layer may be provided on the surface which becomes the front side, and a decorative sheet having a coating film formed using the paint of the present invention on the surface of the printing layer may further be mentioned.
  • thermoplastic resin film is a layer used as the base material of a decorative sheet.
  • the above-mentioned thermoplastic resin film is usually colored from the viewpoint of designability and works to hide the adherend.
  • thermoplastic resin film examples include polyvinyl chloride resins; polyester resins such as aromatic polyesters and aliphatic polyesters; polyolefin resins such as polyethylene, polypropylene and polymethylpentene; acrylic resins; polycarbonate resins Poly (meth) acrylimide resins; polystyrene, acrylonitrile / butadiene / styrene copolymer resin (ABS resin), styrene / ethylene / butadiene / styrene copolymer, styrene / ethylene / propylene / styrene copolymer, and styrene ⁇ Styrene-based resins such as ethylene / ethylene / propylene / styrene copolymers; Cellulose-based resins such as cellophane, triacetyl cellulose, diacetyl cellulose, and acetyl cellulose butyrate;
  • the coloring agent in particular in the case of coloring the said thermoplastic resin film is not restrict
  • the colorant include titanium oxide and carbon black.
  • 1 type (s) or 2 or more types of mixtures of these can be used.
  • the compounding amount of the coloring agent is usually about 0.1 to 40 parts by mass, depending on the kind of the coloring agent and the desired hiding property, with 100 parts by mass of the base resin used for the thermoplastic resin film. .
  • the thickness of the thermoplastic resin film is not particularly limited, but may be preferably 50 ⁇ m or more, more preferably 75 ⁇ m or more from the viewpoint of handleability at the time of producing a decorative sheet. On the other hand, it may be 300 ⁇ m or less, preferably 250 ⁇ m or less, from the viewpoint of workability at the time of attaching the decorative sheet to the article. In one embodiment, the thickness of the thermoplastic resin film may be 50 ⁇ m to 300 ⁇ m, 50 ⁇ m to 250 ⁇ m, 75 ⁇ m to 300 ⁇ m, or 75 ⁇ m to 250 ⁇ m.
  • the said printing layer is provided in order to provide high designability, and can be formed by printing arbitrary patterns using arbitrary ink and arbitrary printing machines.
  • the print layer can be applied entirely or partially on the front side surface of the thermoplastic resin film directly or through an anchor coat.
  • metal patterns such as hairlines, grain patterns, stone patterns that imitate the surface of rocks such as marble, cloth patterns that imitate cloth or cloth patterns, tile patterns, brick pile patterns, parquet patterns, And patchwork.
  • a mixture of a binder, a pigment, a solvent, a stabilizer, a plasticizer, a catalyst, a curing agent and the like as appropriate can be used as appropriate.
  • binder examples include polyurethane resins, vinyl chloride / vinyl acetate copolymer resins, vinyl chloride / vinyl acetate / acrylic copolymer resins, chlorinated polypropylene resins, acrylic resins, polyester resins, and polyamides.
  • Resins such as system resin, butyral resin, polystyrene resin, nitrocellulose resin, and cellulose acetate resin, and these resin compositions can be used.
  • aluminum, tin, titanium, indium, oxides thereof, etc., directly or through an anchor coat are entirely or entirely on the surface of the thermoplastic resin film. It may be partially deposited by known methods.
  • the method of forming a coating film directly or through an anchor coat on the surface of the printing layer formed on the front surface of the thermoplastic resin film using the paint of the present invention is particularly limited.
  • known web application methods can be used. Examples of the method include roll coating, gravure coating, reverse coating, roll brushing, spray coating, air knife coating, and die coating.
  • the thickness of the coating film formed using the paint of the present invention is not particularly limited, but from the viewpoint of scratch resistance, it is usually 1 ⁇ m or more, preferably 2 ⁇ m or more, more preferably 3 ⁇ m or more Good. Further, the thickness of the coating film in the decorative sheet is preferably 100 ⁇ m or less, more preferably 50 ⁇ m or less, still more preferably 30 ⁇ m or less, from the viewpoint of the secondary processability and web handling properties of the decorative sheet of the present invention. It may be 15 ⁇ m or less.
  • the thickness of the coating film in the decorative sheet is 1 ⁇ m to 100 ⁇ m, 1 ⁇ m to 50 ⁇ m, 1 ⁇ m to 30 ⁇ m, 1 ⁇ m to 15 ⁇ m, 2 ⁇ m to 100 ⁇ m, 2 ⁇ m to 50 ⁇ m, 2 ⁇ m to 30 ⁇ m, 2 ⁇ m It may be 15 ⁇ m or more, 3 ⁇ m to 100 ⁇ m, 3 ⁇ m to 50 ⁇ m, 3 ⁇ m to 30 ⁇ m, or 3 ⁇ m to 15 ⁇ m.
  • the anchor coat agent for forming the anchor coat is not particularly limited, and any anchor coat agent can be used.
  • the anchor coating agent include polyester-based, acrylic-based, polyurethane-based, acrylic urethane-based, and polyester urethane-based anchor coating agents. As the above-mentioned anchor coating agent, one or more of these can be used.
  • an antioxidant if necessary, an antioxidant, a weather resistant stabilizer, a light resistant stabilizer, an ultraviolet light absorber, a thermal stabilizer, an antistatic agent, a surfactant, as long as the object of the present invention is not violated
  • One or more additives such as a colorant, an infrared shielding agent, a leveling agent, a thixotropic agent, and a filler may be contained.
  • the method for forming the above-mentioned anchor coat using the above-mentioned anchor coat agent is not particularly limited, and known web application methods can be used. Examples of the method include roll coating, gravure coating, reverse coating, roll brushing, spray coating, air knife coating, and die coating.
  • the thickness of the anchor coat is not particularly limited, but may generally be about 0.01 to 5 ⁇ m, preferably 0.1 to 2 ⁇ m.
  • the decorative sheet of the present invention is provided on the surface opposite to the front surface side of the above-mentioned thermoplastic resin film from the viewpoint of improving the adhesion to an adherend to be decorated or decorated using this.
  • the pressure-sensitive adhesive layer or the adhesive layer may be formed directly or through an anchor coat.
  • FIG. 1 is a conceptual view of a cross section showing one non-limiting example of the decorative sheet of the present invention.
  • the coating film 1, the printing layer 2, the layer 3 of a colored thermoplastic resin film, and the pressure-sensitive adhesive layer 4 formed from the coating material of the present invention are sequentially provided from the side that is usually viewed in actual use.
  • the water contact angle of the surface of the coating film formed using the paint of the present invention of the decorative sheet of the present invention is preferably 15 degrees or less, more preferably 14 degrees or less, and still more preferably from the viewpoint of stain removability. It may be 13 degrees or less, more preferably 11 degrees or less, and most preferably 9 degrees or less.
  • the water contact angle is preferably low.
  • the value of the mandrel test of the decorative sheet of the present invention is preferably 10 mm or less, more preferably 8 mm or less, still more preferably 6 mm or less, still more preferably 4 mm or less from the viewpoint of bending resistance of the formed coating May be there.
  • V Oleic acid removability (dirt removability) Blending oleic acid (reagent grade 1) from Wako Pure Chemical Industries, Ltd. and carbon black “FW-200” (trade name) from Orion Engineered Carbons Co., Ltd. at a mass ratio of 10/1, and mixing well Contamination was created.
  • 1 mg of the contaminants obtained above was applied in a circular shape with a diameter of 20 mm to the coated surface of the decorative sheet, and then washed away with tap water. Washing with water was carried out for 20 seconds by a method in which a flow rate of 1 liter / 10 seconds was applied directly to the above-mentioned coated contamination at a position 10 cm below the water tap.
  • Mandrel test index of crack resistance and bending resistance
  • JIS K 5600-5-1 1999, using a sample collected from the decorative sheet so as to be 100 mm in the machine direction ⁇ 50 mm in the machine direction, a bending resistance test was conducted by the cylindrical mandrel method. The diameter of the mandrel with the smallest diameter among the non-breaking mandrels was determined.
  • A1 Multifunctional Urethane (Meth) Acrylate A1-1) Multifunctional Urethane (Meth) Acrylate “Art Resin UN-1255” (trade name) of Negami Industrial Co., Ltd. The number 2 of (meth) acryloyl groups. All polyol compounds are polyester polyols. Mass average molecular weight 8000.
  • A1-6 Multifunctional urethane (meth) acrylate "KY103" (trade name) of Negami Industrial Co., Ltd. The number 2 of (meth) acryloyl groups. All polyol compounds are polycaprolactones (polyester polyols). Mass average molecular weight 5500.
  • Polyol compounds are polyether polyols. Mass average molecular weight 12700.
  • C Resin particles having an average particle diameter of 1 to 100 ⁇ m.
  • C-1 Resin particles “CERAFLOUR 1000” (trade name) of BIC Chemie Japan Ltd. Average particle size 5 ⁇ m.
  • C-2) Acrylic resin particles "Art Pearl SE-010T” (trade name) of Negami Industrial Co., Ltd. Average particle size 10 ⁇ m.
  • D-1 Compound “RV2” (trade name) having two or more isocyanate groups in one molecule of Wright Chemical Industries, Ltd. Number of isocyanate groups per unit amount: 5.95 mol / kg.
  • D-2) Acetophenone photopolymerization initiator (2-hydroxy-1- ⁇ 4- [4- (2-hydroxy-2-methyl-propionyl) -benzyl] phenyl ⁇ -2-methyl-propane- of BASF AG 1-ON) "IRGACURE 127" (trade name).
  • D-3) Methanol.
  • D-4) 1-methoxy-2-propanol.
  • Anchor coating agent (P-1) 100 parts by mass of non-crystalline polyester resin "VYLON 103" (trade name) of Toyobo Co., Ltd., 10 parts by mass of hydroxyphenyl triazine ultraviolet absorber "TINUVIN 479" (trade name) of BASF, A paint obtained by mixing and stirring 3.3 parts by mass of the component (D-1), 120 parts by mass of methyl ethyl ketone, and 240 parts by mass of ethyl acetate.
  • Example 1 Preparation of paint 33 parts by mass of the component (A2-1), 67 parts by mass of the component (A1-1), 37 parts by mass of the component (B-1), 30 parts by mass of the component (C-1), the component C-2) 20 parts by mass, 6 parts by mass of the component (D-1), 3.5 parts by mass of the component (D-2), 50 parts by mass of the component (D-3), and the component (D-4) 150 parts by mass was mixed and stirred to obtain a paint.
  • a vinyl chloride / vinyl acetate copolymer is formed on one side of a colored polybutylene terephthalate resin film "HR (WHT)" (trade name) with a thickness of 250 ⁇ m and white of Riken Technos Co., Ltd.
  • a printing layer having a thickness of 1 ⁇ m was formed using an ink as a medium.
  • a film mayer bar type coating apparatus is used on the surface of the printing layer formed in the above (2-1), and after curing using the above anchor coating agent (P-1)
  • the anchor coat layer was formed to have a thickness of 0.8 ⁇ m.
  • Examples 2-16, 6-1 Preparation of a decorative sheet and measurement and evaluation of physical properties were conducted in the same manner as in Example 1 except that the composition of the paint was changed to those shown in Table 1 or 2. The results are shown in Tables 1 and 2.
  • Examples 1 to 10, 13 to 16, and 6-1 were designed as so-called decorative sheets for 2D molding.
  • Examples 11 and 12 were designed as decorative sheets for so-called 1D molding.
  • the decorative sheet of the present invention which is designed for so-called 2D molding, is excellent in stain removability, heat resistance, smoothness of coated surface, and bending resistance.
  • the decorative sheet of the present invention which is designed for so-called 1D molding, is excellent in stain removability, heat resistance, smoothness of the coated surface, and scratch resistance. Moreover, this decorative sheet has bending resistance sufficient for so-called 1D molding.
  • Coating 2 Printing layer 3: Layer of colored thermoplastic resin film 4: Adhesive layer

Abstract

The present invention relates to a coating material which comprises 100 parts by mass of (A) a polyfunctional (meth)acrylate and 5-100 parts by mass of (B) a compound having at least one anionic hydrophilic group selected from the group consisting of a sulfonic acid group, a carboxyl group, and a phosphate group and which contains no inorganic particles, wherein the polyfunctional (meth)acrylate (A) includes a polyfunctional urethane (meth)acrylate (A1) in an amount of 10-90 mass% with respect to the whole polyfunctional (meth)acrylate (A), the amount of which is taken as 100 mass%. The polyfunctional urethane (meth)acrylate (A1) comprises constituent units derived from one or more polyol compounds selected from the group consisting of polyester polyols and polycarbonate polyols, in an amount of 50 mass% or more with respect to the sum of all the polyol-compound-derived constituent units, which is taken as 100 mass%. The coating material may further contain 5-200 parts by mass of resin particles (C) having an average particle diameter of 1-100 μm per 100 parts by mass of the polyfunctional (meth)acrylate (A).

Description

汚れ除去性塗膜形成用塗料、及びこれを用いた化粧シートPaint for removing stains, and decorative sheet using the same
 本発明は塗料に関する。更に詳しくは、本発明は、汚れ除去性に優れた塗膜(以下、「汚れ除去性塗膜」ということがある)を形成することのできる塗料、及びこれを用いた化粧シートに関する。 The present invention relates to paints. More specifically, the present invention relates to a paint capable of forming a coating film having excellent stain removability (hereinafter sometimes referred to as "stain removability coating film"), and a decorative sheet using the same.
 従来から、冷蔵庫、洗濯機、エアコン、モバイルフォン、及びパソコンなどの家電製品;飾り棚、収納箪笥、食器戸棚、及び机などの家具;あるいは床、壁、及び浴室などの建築部材として、木材、合板、集成材、パーチクルボード、及びハードボードなどの木質系材料から形成された基材;ポリスチレン、アクリロニトリル・ブタジエン・スチレン共重合樹脂(ABS樹脂)、ポリカーボネート、及びポリエステルなどの樹脂系材料から形成された基材;あるいは鉄、アルミニウムなどの金属系材料から形成された基材の表面に化粧シートを貼合して加飾化粧されたものが使用されている。 Traditionally, household appliances such as refrigerators, washing machines, air conditioners, mobile phones and personal computers; furniture such as display cabinets, storage cabinets, cupboards and desks; or building materials such as floors, walls and bathrooms, wood, plywood Substrates formed from wood-based materials such as laminated wood, particle board and hardboard; substrates formed from resin-based materials such as polystyrene, acrylonitrile butadiene styrene copolymer resin (ABS resin), polycarbonate and polyester A decorative sheet is used by laminating a decorative sheet on the surface of a base material formed of a metal material such as iron or aluminum.
 近年、塗膜について、商品の差別化ポイントとして、汚れ除去性が着目されている。汚れ除去性に優れた塗膜としては、スルホン酸基、カルボキシル基、及びリン酸基からなる群から選択される少なくとも1種のアニオン性親水基を有する化合物を含む塗料を用いて形成される塗膜が提案されている(例えば、特許文献1参照)。しかし、これらの技術で形成された汚れ除去性塗膜を有する化粧シートは耐折曲性が不十分であり、ラッピング成形などの所謂2D成形に適用することが難しいという不都合があった。 In recent years, with regard to coating films, dirt removability has attracted attention as a product differentiation point. The coating film having excellent stain removability is a coating formed using a paint containing a compound having at least one anionic hydrophilic group selected from the group consisting of a sulfonic acid group, a carboxyl group, and a phosphoric acid group. Membranes have been proposed (see, for example, Patent Document 1). However, the decorative sheet having the stain removing coating film formed by these techniques has insufficient bending resistance, and has a disadvantage that it is difficult to apply to so-called 2D molding such as lapping molding.
国際公開WO2007/064003号International Publication WO2007 / 064003
 本発明の課題は、汚れ除去性に優れた塗膜を形成することのできる塗料、及びこれを用いた化粧シートを提供することにある。
 本発明の更なる課題は、汚れ除去性及び耐折曲性に優れた塗膜を形成することができ、艶消し意匠を付与することができる塗料、及びこれを用いた艶消し化粧シートを提供することにある。
 本発明の別の更なる課題は、汚れ除去性及び耐傷付き性に優れた塗膜を形成することができ、艶消し意匠を付与することのできる塗料、及びこれを用いた艶消し化粧シートを提供することにある。
An object of the present invention is to provide a paint capable of forming a coating film excellent in stain removability, and a decorative sheet using the same.
The further subject of this invention can form the coating film excellent in dirt removal property and bending resistance, and provides the paint which can give a matte design, and a matte decorative sheet using the same. It is to do.
Another further subject of the present invention is a paint capable of forming a coating film excellent in dirt removing property and scratch resistance and capable of giving a matte design, and a matte decorative sheet using the same. It is to provide.
 本発明者は、鋭意研究した結果、特定の塗料により、上記課題を達成できることを見出した。
 [1].
 (A)多官能(メタ)アクリレート100質量部;及び、
 (B)スルホン酸基、カルボキシル基、及びリン酸基からなる群から選択される少なくとも1種のアニオン性親水基を有する化合物5~100質量部
を含み;
 無機粒子を含まず、
 ここで上記(A)多官能(メタ)アクリレートは、ポリオール化合物に由来する構成単位の総和を100質量%として、ポリエステルポリオール、及びポリカーボネートポリオールからなる群から選択される1種以上のポリオール化合物に由来する構成単位を50質量%以上の量で含む(A1)多官能ウレタン(メタ)アクリレートを、上記(A)多官能(メタ)アクリレートの総和を100質量%として、10~90質量%の量で含む、
塗料。
 [2].
 上記成分(A)多官能(メタ)アクリレート100質量部に対して、更に(C)平均粒子径1~100μmの樹脂粒子5~200質量部を含む、上記[1]項に記載の塗料。
 [3].
 上記成分(A1)多官能ウレタン(メタ)アクリレートの質量平均分子量が3,000~50,000である、上記[1]又は[2]項に記載の塗料。
 [4].
 上記[1]~[3]項の何れか1項に記載の塗料から形成された塗膜を含む化粧シート。
 [5].
 実使用状態において通常視認される側の面から順に、上記[1]~[3]項の何れか1項に記載の塗料から形成された塗膜、及び熱可塑性樹脂フィルムの層を含み;
 上記塗膜の表面の水接触角が15度以下であり;
 マンドレル試験の値が10mm以下である、化粧シート。
As a result of earnest studies, the present inventor has found that the above-mentioned problems can be achieved by a specific paint.
[1].
(A) 100 parts by mass of polyfunctional (meth) acrylate;
(B) 5 to 100 parts by mass of a compound having at least one anionic hydrophilic group selected from the group consisting of a sulfonic acid group, a carboxyl group, and a phosphoric acid group;
Does not contain inorganic particles,
Here, the above (A) polyfunctional (meth) acrylate is derived from one or more types of polyol compounds selected from the group consisting of polyester polyols and polycarbonate polyols, with the total of structural units derived from polyol compounds being 100% by mass. (A1) multifunctional urethane (meth) acrylate containing 50% by mass or more of the constituent units in an amount of 10 to 90% by mass, based on 100% by mass of the total of (A) polyfunctional (meth) acrylates Including
paint.
[2].
The coating material according to the above [1], further comprising 5 to 200 parts by mass of (C) resin particles having an average particle diameter of 1 to 100 μm with respect to 100 parts by mass of the component (A) polyfunctional (meth) acrylate.
[3].
The paint according to the above [1] or [2], wherein the weight average molecular weight of the component (A1) polyfunctional urethane (meth) acrylate is 3,000 to 50,000.
[4].
A decorative sheet comprising a coating film formed from the paint according to any one of the above items [1] to [3].
[5].
A coating film formed of the coating material according to any one of the above items [1] to [3], and a thermoplastic resin film layer, in order from the side that is usually viewed in the actual use state;
The water contact angle of the surface of the above-mentioned coating film is 15 degrees or less;
The decorative sheet whose value of a mandrel test is 10 mm or less.
 本発明の塗料から形成された塗膜は、汚れ除去性に優れる。
 一態様に係る本発明の塗料から形成された塗膜は、汚れ除去性、及び耐折曲性に優れ、艶消し意匠を有する。そのため、当該態様に係る本発明の塗料を用いて汚れ除去性を付与された化粧シートは、艶消し意匠を有し、かつラッピング成形などの所謂2D成形にも適用することができる。
 別の態様に係る本発明の塗料から形成された塗膜は、汚れ除去性、及び耐傷付き性に優れ、艶消し意匠を有する。そのため、当該態様に係る本発明の塗料を用いて汚れ除去性を付与された化粧シートは、艶消し意匠を有し、耐傷付き性に優れたものになる。
The coating film formed from the paint of the present invention is excellent in the dirt removability.
The coating film formed from the coating material of the present invention according to one aspect is excellent in dirt removing property and bending resistance, and has a matte design. Therefore, the decorative sheet provided with stain removability using the paint of the present invention according to this aspect has a matte design and can be applied to so-called 2D molding such as lapping molding.
The coating film formed from the paint of the present invention according to another aspect is excellent in the stain removability and scratch resistance and has a matte design. Therefore, the decorative sheet provided with stain removability using the paint of the present invention according to this aspect has a matte design and is excellent in scratch resistance.
本発明の化粧シートの一例を示す断面の概念図である。It is a conceptual diagram of the cross section which shows an example of the decorative sheet of this invention.
 本明細書において「フィルム」の用語は、「シート」と相互交換的に又は相互置換可能に使用する。本明細書において、「フィルム」及び「シート」の用語は、工業的にロール状に巻き取ることのできるものに使用する。「板」の用語は、工業的にロール状に巻き取ることのできないものに使用する。「樹脂」の用語は、2以上の樹脂を含む樹脂混合物や、樹脂以外の成分を含む樹脂組成物をも含む用語として使用する。また本明細書において、ある層と他の層とを順に積層することは、それらの層を直接積層すること、及び、それらの層の間にアンカーコートなどの別の層を1層以上介在させて積層することの両方を含む。
 数値範囲に係る「以上」の用語は、ある数値又はある数値超の意味で使用する。例えば、20%以上は、20%又は20%超を意味する。数値範囲に係る「以下」の用語は、ある数値又はある数値未満の意味で使用する。例えば、20%以下は、20%又は20%未満を意味する。更に数値範囲に係る「~」の記号は、ある数値、ある数値超かつ他のある数値未満、又は他のある数値の意味で使用する。ここで、他のある数値は、ある数値よりも大きい数値とする。例えば、10~90%は、10%、10%超かつ90%未満、又は90%を意味する。
 実施例以外において、又は別段に指定されていない限り、本明細書及び特許請求の範囲において使用される全ての数値は、「約」という用語により修飾されるものとして理解されるべきである。特許請求の範囲に対する均等論の適用を制限しようとすることなく、各数値は、有効数字に照らして、及び通常の丸め手法を適用することにより解釈されるべきである。
As used herein, the term "film" is used interchangeably or interchangeably with "sheet". In the present specification, the terms "film" and "sheet" are used in what can be industrially rolled up. The term "plate" is used for those which can not be rolled up industrially. The term "resin" is used as a term also including a resin mixture containing two or more resins, and a resin composition containing components other than resins. Also, in the present specification, sequentially stacking one layer and another layer means directly laminating those layers, and interposing one or more other layers such as an anchor coat between the layers. Including both stacking.
The term "over" in the numerical range is used in the sense of a certain numerical value or a certain numerical value. For example, 20% or more means 20% or more than 20%. The term "or less" in relation to a numerical range is used to mean a certain numerical value or less than a certain numerical value. For example, 20% or less means 20% or less than 20%. Furthermore, the symbol “to” relating to a numerical range is used in the meaning of a certain numerical value, more than a certain numerical value and less than another certain numerical value, or some other numerical value. Here, some other numerical value is larger than a certain numerical value. For example, 10-90% means 10%, more than 10% and less than 90%, or 90%.
Unless otherwise stated or unless otherwise specified, all numerical values used in the present specification and claims should be understood as being modified by the term "about." Without intending to limit the application of the doctrine of equivalents to the claims, each number should be interpreted in the light of significant digits and by applying conventional rounding techniques.
1.塗料
 本発明の塗料は、(A)多官能(メタ)アクリレート;及び、(B)スルホン酸基、カルボキシル基、及びリン酸基からなる群から選択される少なくとも1種のアニオン性親水基を有する化合物を含む。本発明のある態様の塗料は、(A)多官能(メタ)アクリレート;及び、(B)スルホン酸基、カルボキシル基、及びリン酸基からなる群から選択される少なくとも1種のアニオン性親水基を有する化合物;及び、(C)平均粒子径1~100μmの樹脂粒子を含む。本発明の塗料は、無機粒子を含まない。
 上記成分(A)の多官能(メタ)アクリレートは、ポリエステルポリオール、及びポリカーボネートポリオールからなる群から選択される1種以上のポリオール化合物に由来する構成単位を含む多官能ウレタン(メタ)アクリレートを含む。通常、上記成分(A)の多官能(メタ)アクリレートは、ポリオール化合物に由来する構成単位の総和を100質量%として、ポリエステルポリオール、及びポリカーボネートポリオールからなる群から選択される1種以上のポリオール化合物に由来する構成単位を50質量%以上の量で含む(A1)多官能ウレタン(メタ)アクリレートを含む。
1. Paint The paint of the present invention has (A) polyfunctional (meth) acrylate; and (B) at least one anionic hydrophilic group selected from the group consisting of a sulfonic acid group, a carboxyl group, and a phosphoric acid group. Contains the compound. The paint of an embodiment of the present invention is at least one anionic hydrophilic group selected from the group consisting of (A) polyfunctional (meth) acrylate; and (B) sulfonic acid group, carboxyl group, and phosphoric acid group. And (C) resin particles having an average particle size of 1 to 100 μm. The paint of the present invention does not contain inorganic particles.
The polyfunctional (meth) acrylate of the component (A) includes a polyfunctional urethane (meth) acrylate including a structural unit derived from one or more types of polyol compounds selected from the group consisting of polyester polyols and polycarbonate polyols. In general, the polyfunctional (meth) acrylate of the component (A) is one or more polyol compounds selected from the group consisting of polyester polyols and polycarbonate polyols, with the total of structural units derived from polyol compounds being 100% by mass. And (A1) multifunctional urethane (meth) acrylate which contains the structural unit derived from (A1) in the quantity of 50 mass% or more.
(A)多官能(メタ)アクリレート
 上記成分(A)の多官能(メタ)アクリレートは、1分子中に2個以上の(メタ)アクリロイル基を有する(メタ)アクリレートである。上記成分(A)は、1分子中に2個以上の(メタ)アクリロイル基を有するため、紫外線や電子線等の活性エネルギー線や熱により重合・硬化して、塗膜を形成する働きをする。
(A) Multifunctional (Meth) Acrylate The multi-functional (meth) acrylate of the component (A) is a (meth) acrylate having two or more (meth) acryloyl groups in one molecule. The component (A) has two or more (meth) acryloyl groups in one molecule, and thus functions to form a coating film by polymerization and curing by active energy rays such as ultraviolet rays and electron rays and heat. .
 上記多官能(メタ)アクリレートとしては、例えば、ジエチレングリコールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、2,2’-ビス(4-(メタ)アクリロイルオキシポリエチレンオキシフェニル)プロパン、及び、2,2’-ビス(4-(メタ)アクリロイルオキシポリプロピレンオキシフェニル)プロパン等の(メタ)アクリロイル基含有2官能反応性モノマー;トリメチロールプロパントリ(メタ)アクリレート、トリメチロールエタントリ(メタ)アクリレート、及びペンタエリスリトールトリ(メタ)アクリレート等の(メタ)アクリロイル基含有3官能反応性モノマー;ペンタエリスリトールテトラ(メタ)アクリレート等の(メタ)アクリロイル基含有4官能反応性モノマー;ジペンタエリスリトールヘキサアクリレート等の(メタ)アクリロイル基含有6官能反応性モノマー;トリペンタエリスリトールアクリレート等の(メタ)アクリロイル基含有8官能反応性モノマー;及び、これらの1種以上を構成モノマーとする重合体(オリゴマーやプレポリマー)を挙げることができる。 Examples of the polyfunctional (meth) acrylate include diethylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, polyethylene glycol di (meth) acrylate, (Meth) acryloyl group-containing bifunctional reaction such as 2'-bis (4- (meth) acryloyloxypolyethyleneoxyphenyl) propane and 2,2'-bis (4- (meth) acryloyloxypolypropyleneoxyphenyl) propane Monomers; (meth) acryloyl group-containing trifunctional reactive monomers such as trimethylolpropane tri (meth) acrylate, trimethylolethane tri (meth) acrylate, and pentaerythritol tri (meth) acrylate; (Meth) acryloyl group-containing tetrafunctional reactive monomers such as tall tetra (meth) acrylate; (meth) acryloyl group-containing hexafunctional reactive monomers such as dipentaerythritol hexaacrylate; (meth) acryloyl groups such as tripentaerythritol acrylate Examples thereof include a contained octafunctional reactive monomer; and a polymer (oligomer or prepolymer) having one or more of these as a constituent monomer.
 上記多官能(メタ)アクリレートとしては、例えば、ポリウレタン(メタ)アクリレート、ポリエステル(メタ)アクリレート、ポリアクリル(メタ)アクリレート、エポキシ(メタ)アクリレート、ポリアルキレングリコールポリ(メタ)アクリレート、及び、ポリエーテル(メタ)アクリレート等の(メタ)アクリロイル基含有プレポリマー又はオリゴマーであって1分子中に2個以上の(メタ)アクリロイル基を有するものを挙げることができる。 As said polyfunctional (meth) acrylate, For example, polyurethane (meth) acrylate, polyester (meth) acrylate, polyacryl (meth) acrylate, epoxy (meth) acrylate, polyalkylene glycol poly (meth) acrylate, and polyether Mention may be made of (meth) acryloyl group-containing prepolymers or oligomers such as (meth) acrylates and having two or more (meth) acryloyl groups in one molecule.
 上記成分(A1)以外の多官能(メタ)アクリレートとしては、これらの1種又は2種以上の混合物を用いることができる。なお、本明細書において、(メタ)アクリレートとは、アクリレート又はメタクリレートの意味である。 As polyfunctional (meth) acrylates other than the said component (A1), these 1 type (s) or 2 or more types of mixtures can be used. In the present specification, (meth) acrylate means acrylate or methacrylate.
(A1)多官能ウレタン(メタ)アクリレート
 上記(A1)多官能ウレタン(メタ)アクリレートは、ウレタン構造(-NH-CO-O-)を有する化合物、又はその誘導体であって2個以上の(メタ)アクリロイル基を有し、下記特性(a1)を満たすウレタン(メタ)アクリレートである。
(A1) Multifunctional Urethane (Meth) Acrylate The above (A1) multifunctional urethane (meth) acrylate is a compound having a urethane structure (—NH—CO—O—), or a derivative thereof, and it is preferable to use two or more ) An urethane (meth) acrylate having an acryloyl group and satisfying the following characteristics (a1).
 (a1)ポリエステルポリオール、及びポリカーボネートポリオールからなる群から選択される1種以上のポリオール化合物に由来する構成単位を主として(ポリオール化合物に由来する構成単位の総和100質量%に対して、通常50質量%以上、好ましくは70質量%以上、より好ましくは80質量%以上、更に好ましくは90質量%以上、最も好ましくは95質量%以上)含む。 (A1) The constituent unit derived from one or more types of polyol compounds selected from the group consisting of a polyester polyol and a polycarbonate polyol is mainly (usually 50% by mass with respect to 100% by mass of the constituent units derived from a polyol compound) Or more, preferably 70% by mass or more, more preferably 80% by mass or more, still more preferably 90% by mass or more, and most preferably 95% by mass or more.
 上記成分(A1)の多官能ウレタン(メタ)アクリレートは、典型的には、ポリオール化合物、1分子中に2個以上のイソシアネート基(-N=C=O)を有する化合物、及び水酸基含有(メタ)アクリレートを用いて製造される。これは、上記ポリオール化合物に由来する構成単位、上記1分子中に2個以上のイソシアネート基を有する化合物に由来する構成単位、及び上記水酸基含有(メタ)アクリレートに由来する構成単位を含む。 The polyfunctional urethane (meth) acrylate of the component (A1) is typically a polyol compound, a compound having two or more isocyanate groups (—N = C = O) in one molecule, and a hydroxyl group-containing (meth) ) Manufactured using acrylate. This includes a structural unit derived from the polyol compound, a structural unit derived from a compound having two or more isocyanate groups in one molecule, and a structural unit derived from the hydroxyl group-containing (meth) acrylate.
 上記成分(A1)の多官能ウレタン(メタ)アクリレートは、ポリオール化合物に由来する構成単位として、ポリエステルポリオール、及びポリカーボネートポリオールからなる群から選択される1種以上のポリオール化合物に由来する構成単位を主として含むことにより、他の成分との混和性が良好になる。 The polyfunctional urethane (meth) acrylate of the component (A1) mainly contains, as a structural unit derived from a polyol compound, a structural unit derived from at least one polyol compound selected from the group consisting of a polyester polyol and a polycarbonate polyol. By including, the miscibility with other components is improved.
 上記ポリエステルポリオールとしては、特に限定されないが、例えば、ポリ(エチレンアジペート)、ポリ(ブチレンアジペート)、ポリ(ネオペンチルアジペート)、ポリ(ヘキサメチレンアジペート)、ポリ(ブチレンアゼラエート)、ポリ(ブチレンセバケート)、及びポリカプロラクトンなどを挙げることができる。 Examples of the polyester polyol include, but are not limited to, for example, poly (ethylene adipate), poly (butylene adipate), poly (neopentyl adipate), poly (hexamethylene adipate), poly (butylene azelaate), poly (butylene adipate) Sebacate), and polycaprolactone etc. can be mentioned.
 上記ポリカーボネートポリオールとしては、特に限定されないが、例えば、ポリ(ブタンジオールカーボネート)、ポリ(ヘキサンジオールカーボネート)、及びポリ(ノナンジオールカーボネート)などを挙げることができる。 The polycarbonate polyol is not particularly limited, and examples thereof include poly (butanediol carbonate), poly (hexanediol carbonate), and poly (nonanediol carbonate).
 上記ポリエステルポリオール、及びポリカーボネートポリオールからなる群から選択される1種以上のポリオール化合物としては、これらの1種又は2種以上の混合物を用いることができる。 As 1 or more types of polyol compounds selected from the group which consists of said polyester polyol and a polycarbonate polyol, these 1 type, or 2 or more types of mixtures can be used.
 上記成分(A1)の多官能ウレタン(メタ)アクリレートは、本発明の目的に反しない限度において、ポリエステルポリオールやポリカーボネートポリオール以外のポリオール、特に限定されないが、例えば、ポリエーテルポリオールに由来する構成単位を含むものであってよい。 The polyfunctional urethane (meth) acrylate of the component (A1) is not particularly limited, as long as it does not violate the object of the present invention, but is not particularly limited to polyester polyol and polycarbonate polyol, for example, structural units derived from polyether polyol It may be included.
 上記ポリエーテルポリオールとしては、例えば、ポリエチレングリコール、ポリプロピレングリコール、及びポリテトラメチレングリコール等のポリアルキレングリコール;ポリエチレンオキサイド、及びポリプロピレンオキサイドなどのポリアルキレンオキサイド;エチレンオキサイドとプロピレンオキサイドとの共重合体;エチレンオキサイドとテトラヒドロフランとの共重合体;2価フェノール化合物とポリオキシアルキレングリコールとの共重合体;及び2価フェノール化合物と炭素数2~4のアルキレンオキサイド(例えば、エチレンオキサイド、プロピレンオキサイド、1,2-ブチレンオキサイド、及び1,4-ブチレンオキサイドなど)の1種以上との共重合体などを挙げることができる。 Examples of the polyether polyols include polyalkylene glycols such as polyethylene glycol, polypropylene glycol and polytetramethylene glycol; polyalkylene oxides such as polyethylene oxide and polypropylene oxide; copolymers of ethylene oxide and propylene oxide; ethylene A copolymer of an oxide and tetrahydrofuran; a copolymer of a dihydric phenol compound and a polyoxyalkylene glycol; and an alkylene oxide having a carbon number of 2 to 4 (for example, ethylene oxide, propylene oxide, 1, 2) -Butylene oxide, and copolymers with one or more of 1,4-butylene oxide etc. can be mentioned.
 上記ポリエステルポリオールやポリカーボネートポリオール以外のポリオール化合物としては、これらの1種又は2種以上の混合物を用いることができる。 As polyol compounds other than the said polyester polyol and polycarbonate polyol, 1 type, or 2 or more types of mixtures of these can be used.
 上記1分子中に2個以上のイソシアネート基を有する化合物としては、特に限定されないが、例えば、ジフェニルメタンジイソシアネート、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、トリレンジイソシアネート、及びメチレンビス(4-シクロヘキシルイソシアネート)などの1分子中に2個のイソシアネート基を有する化合物を挙げることができる。 The compound having two or more isocyanate groups in one molecule is not particularly limited, and, for example, one molecule such as diphenylmethane diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, tolylene diisocyanate, and methylene bis (4-cyclohexyl isocyanate) Mention may be made of compounds having two isocyanate groups therein.
 上記1分子中に2個以上のイソシアネート基を有する化合物としては、例えば、トリレンジイソシアネートのトリメチロールプロパンアダクト体、ヘキサメチレンジイソシアネートのトリメチロールプロパンアダクト体、イソホロンジイソシアネートのトリメチロールプロパンアダクト体、トリレンジイソシアネートのイソシアヌレート体、ヘキサメチレンジイソシアネートのイソシアヌレート体、イソホロンジイソシアネートのイソシアヌレート体、及びヘキサメチレンジイソシアネートのビウレット体などのポリイソシアネートを挙げることができる。 Examples of the compound having two or more isocyanate groups in one molecule include a trimethylolpropane adduct of tolylene diisocyanate, a trimethylolpropane adduct of hexamethylene diisocyanate, a trimethylolpropane adduct of isophorone diisocyanate, and a tolylene compound. Mention may be made of polyisocyanates such as isocyanurate of isocyanate, isocyanurate of hexamethylene diisocyanate, isocyanurate of isophorone diisocyanate and biuret of hexamethylene diisocyanate.
 上記1分子中に2個以上のイソシアネート基を有する化合物としては、これらの1種又は2種以上の混合物を用いることができる。 As the compound having two or more isocyanate groups in one molecule, a mixture of one or more of them can be used.
 上記水酸基含有(メタ)アクリレートとしては、特に限定されないが、例えば、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート、6-ヒドロキシヘキシル(メタ)アクリレート、及び2-ヒドロキシ-3-(メタ)アクリロイロキシプロピル(メタ)アクリレートなどのヒドロキシアルキル(メタ)アクリレート;ジプロピレングリコール(メタ)アクリレート、ポリエチレングリコールモノ(メタ)アクリレート、及びポリプロピレングリコールモノ(メタ)アクリレートなどのグリコール系(メタ)アクリレート;グリセリンジ(メタ)アクリレートなどのグリセリン系(メタ)アクリレート;脂肪酸変性-グリシジル(メタ)アクリレートなどのグリシジル系(メタ)アクリレート;2-ヒドロキシエチルアクリロイルホスフェートなどの燐原子含有(メタ)アクリレート;2-(メタ)アクリロイロキシエチル-2-ヒドロキシプロピルフタレートなどのエステル又はエステル誘導体の(メタ)アクリル酸付加物;ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、エチレンオキサイド変性ペンタエリスリトールトリ(メタ)アクリレート、及びエチレンオキサイド変性ジペンタエリスリトールペンタ(メタ)アクリレートなどのペンタエリスリトール系(メタ)アクリレート;及び、カプロラクトン変性2-ヒドロキシエチル(メタ)アクリレート、カプロラクトン変性ペンタエリスリトールトリ(メタ)アクリレート、及びカプロラクトン変性ジペンタエリスリトールペンタ(メタ)アクリレートなどのカプロラクトン変性(メタ)アクリレートを挙げることができる。 The hydroxyl group-containing (meth) acrylate is not particularly limited, and examples thereof include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate. ) Hydroxyalkyl (meth) acrylates such as acrylate, 6-hydroxyhexyl (meth) acrylate, and 2-hydroxy-3- (meth) acryloyloxypropyl (meth) acrylate; dipropylene glycol (meth) acrylate, polyethylene glycol mono (Meth) acrylates and glycol-based (meth) acrylates such as polypropylene glycol mono (meth) acrylate; glycerin-based (meth) acrylates such as glycerin di (meth) acrylate; Fatty acid-modified glycidyl (meth) acrylates such as glycidyl (meth) acrylate; phosphorus atom-containing (meth) acrylates such as 2-hydroxyethyl acryloyl phosphate; 2- (meth) acryloyloxyethyl 2-hydroxypropyl phthalate and the like Esters or ester derivatives of (meth) acrylic acid adducts; pentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) acrylate, ethylene oxide modified pentaerythritol tri (meth) acrylate, and ethylene oxide modified dipentaerythritol penta Pentaerythritol-based (meth) acrylates such as (meth) acrylates; and caprolactone-modified 2-hydroxyethyl (meth) acrylates Can be cited data pentaerythritol tri (meth) acrylate, and caprolactone-modified (meth) acrylates such as caprolactone-modified dipentaerythritol penta (meth) acrylate.
 上記水酸基含有(メタ)アクリレートとしては、これらの1種又は2種以上の混合物を用いることができる。 As said hydroxyl-containing (meth) acrylate, 1 type (s) or 2 or more types of mixtures of these can be used.
 上記成分(A1)の多官能ウレタン(メタ)アクリレートが有する(メタ)アクリロイル基の数は、得られる塗膜の耐傷付き性の観点から、2個以上である。一方、上記成分(A1)の有する(メタ)アクリロイル基の数は、得られる塗膜の耐折曲性の観点から通常12個以下、好ましくは6個以下、より好ましくは4個以下、更に好ましくは3個以下、最も好ましくは2個であってよい。 The number of (meth) acryloyl groups contained in the polyfunctional urethane (meth) acrylate of the component (A1) is two or more from the viewpoint of the scratch resistance of the resulting coating film. On the other hand, the number of (meth) acryloyl groups contained in the component (A1) is usually 12 or less, preferably 6 or less, more preferably 4 or less, further preferably from the viewpoint of bending resistance of the obtained coating May be 3 or less, most preferably 2 or less.
 上記成分(A1)の多官能ウレタン(メタ)アクリレートの質量平均分子量は、得られる塗膜の汚れ除去性の観点から、好ましくは3,000以上、より好ましくは5,000以上、更に好ましくは6,000以上、最も好ましくは7,000以上であってよい。一方、上記成分(A1)の多官能ウレタン(メタ)アクリレートの質量平均分子量は、塗料の硬化性の観点から、好ましくは50,000以下、より好ましくは30,000以下であってよい。
 一実施形態において、上記成分(A1)の多官能ウレタン(メタ)アクリレートの質量平均分子量は、好ましくは3,000以上50,000以下、より好ましくは3,000以上30,000以下、5,000以上50,000以下、5,000以上30,000以下、6,000以上50,000以下、6,000以上30,000以下、7,000以上50,000以下、または7,000以上30,000以下であってよい。
The mass average molecular weight of the polyfunctional urethane (meth) acrylate of the component (A1) is preferably 3,000 or more, more preferably 5,000 or more, still more preferably 6 from the viewpoint of the stain removability of the resulting coating film. It may be over 1,000, most preferably over 7,000. On the other hand, the mass average molecular weight of the polyfunctional urethane (meth) acrylate of the component (A1) may be preferably 50,000 or less, more preferably 30,000 or less, from the viewpoint of the curability of the paint.
In one embodiment, the mass average molecular weight of the polyfunctional urethane (meth) acrylate of the component (A1) is preferably 3,000 or more and 50,000 or less, more preferably 3,000 or more and 30,000 or less, 5,000以上 50,000 or less, 5,000 to 30,000 or less, 6,000 to 50,000 or less, 6,000 to 30,000 or less, 7,000 to 50,000 or less, or 7,000 to 30,000 It may be the following.
 本明細書において、質量平均分子量は、ゲル浸透クロマトグラフィー(以下、GPCと略すことがある)により測定した微分分子量分布曲線(以下、GPC曲線と略すことがある)から求めたポリスチレン換算の質量平均分子量である。 In the present specification, the mass average molecular weight is a polystyrene-equivalent mass average determined from a differential molecular weight distribution curve (hereinafter sometimes abbreviated as GPC curve) measured by gel permeation chromatography (hereinafter sometimes abbreviated as GPC). It is molecular weight.
 GPCの測定は、システムとして東ソー株式会社の高速液体クロマトグラフィーシステム「HLC-8320」(商品名)(デガッサー、送液ポンプ、オートサンプラー、カラムオーブン及びRI(示差屈折率)検出器を含むシステム)を使用し;GPCカラムとしShodex社のGPCカラム「KF-806L」(商品名)を2本、「KF-802」(商品名)及び「KF-801」(商品名)を各1本の合計4本を、上流側からKF-806L、KF-806L、KF-802、及びKF-801の順に連結して使用し;和光純薬工業株式会社の高速液体クロマトグラフ用テトラヒドロフラン(安定剤不含)を移動相として;流速1.0ミリリットル/分、カラム温度40℃、試料濃度1ミリグラム/ミリリットル、及び試料注入量100マイクロリットルの条件で行うことができる。各保持容量における溶出量は、測定試料の屈折率の分子量依存性が無いと見なしてRI検出器の検出量から求めることができる。また、保持容量からポリスチレン換算分子量への較正曲線は、アジレントテクノロジー(Agilent Technology)株式会社の標準ポリスチレン「EasiCal PS-1」(商品名)(Plain Aの分子量6375000、573000、117000、31500、3480;Plain Bの分子量2517000、270600、71800、10750、705)を使用して作成することができる。解析プログラムは、東ソー株式会社の「TOSOH HLC-8320GPC EcoSEC」(商品名)を使用することができる。なお、GPCの理論及び測定の実際については、共立出版株式会社の「サイズ排除クロマトグラフィー 高分子の高速液体クロマトグラフィー、著者:森定雄、初版第1刷1991年12月10日」などの参考書を参照することができる。 The measurement of GPC is a system including Tosoh high performance liquid chromatography system "HLC-8320" (trade name) (a system including a degasser, a liquid feed pump, an autosampler, a column oven and an RI (differential refractive index) detector) 2 columns of GPC column "KF-806L" (trade name) of Shodex Co., Ltd. and a total of 1 each of "KF-802" (trade name) and "KF-801" (trade name) Connect four KF-806L, KF-806L, KF-802, and KF-801 in this order from the upstream side; Tetrahydrofuran for high-performance liquid chromatography by Wako Pure Chemical Industries, Ltd. (not including stabilizer) As the mobile phase; flow rate 1.0 ml / min, column temperature 40 ° C, sample concentration 1 mg / ml, and sample injection volume 00 can be carried out under the conditions of a micro liter. The elution amount in each holding volume can be determined from the detection amount of the RI detector, assuming that there is no molecular weight dependence of the refractive index of the measurement sample. In addition, the calibration curve from the retention volume to the polystyrene equivalent molecular weight is the standard polystyrene “EasiCal PS-1” (trade name) of Agilent Technology Co., Ltd. (Plain A molecular weight: 6375000, 573000, 117000, 31500, 3480; Molecular weights 2517000, 270600, 71800, 10750, 705) of Plain B can be used. The analysis program can use "TOSOH HLC-8320 GPC EcoSEC" (trade name) of Tosoh Corporation. For further information on GPC theory and measurement, reference books such as Kyoritsu Publishing Co., Ltd. “Size Exclusion Chromatography High-performance Liquid Chromatography of Polymers, author: Sadao Mori, First Edition, December 10, 1991” Can be referenced.
 上記成分(A)の多官能(メタ)アクリレートは、上記成分(A1)の多官能ウレタン(メタ)アクリレートを含む。上記成分(A)の多官能(メタ)アクリレートは、好ましくは、上記成分(A)の総和を100質量%として、上記成分(A1)の多官能ウレタン(メタ)アクリレートを10~90質量%、更に好ましくは、15~85質量%、更により好ましくは15~75重量%の量で含む。
 上記成分(A)中の上記成分(A1)の量は、ラッピング成形などの所謂2D成形用の化粧シートに本発明の塗料を用いる場合には、得られる塗膜の汚れ除去性、耐傷付き性、及び耐折曲性の観点から、好ましくは50~85質量%、より好ましくは60~75質量%であってよい。一実施形態において、この量は、50~75質量%、または60~85質量%であってよい。
 また、上記成分(A)中の上記成分(A1)の量は、平貼り成形などの所謂1D成形用の化粧シートに本発明の塗料を用いる場合には、得られる塗膜の汚れ除去性、耐折曲性、及び耐傷付き性の観点から、好ましくは10~40質量%、より好ましくは15~25質量%であってよい。一実施形態において、この量は、10~25質量%、または15~40質量%であってよい。
The polyfunctional (meth) acrylate of the component (A) contains the polyfunctional urethane (meth) acrylate of the component (A1). The polyfunctional (meth) acrylate of the component (A) is preferably 10 to 90 mass% of the polyfunctional urethane (meth) acrylate of the component (A1), wherein the total of the components (A) is 100 mass%, More preferably, it is contained in an amount of 15 to 85% by weight, even more preferably 15 to 75% by weight.
The amount of the component (A1) in the component (A) is the stain removability and scratch resistance of the coating film obtained when the paint of the present invention is used for a decorative sheet for so-called 2D molding such as lapping molding And from the viewpoint of bending resistance, it may be preferably 50 to 85% by mass, more preferably 60 to 75% by mass. In one embodiment, this amount may be 50 to 75 wt%, or 60 to 85 wt%.
In addition, the amount of the component (A1) in the component (A) is the stain removability of the coating film obtained when the paint of the present invention is used for a decorative sheet for so-called 1D molding such as flat sticking molding. From the viewpoint of bending resistance and scratch resistance, it may be preferably 10 to 40% by mass, more preferably 15 to 25% by mass. In one embodiment, this amount may be 10-25% by weight, or 15-40% by weight.
(B)アニオン性親水基を有する化合物
 上記成分(B)アニオン性親水基を有する化合物は、スルホン酸基、カルボキシル基、及びリン酸基からなる群から選択される少なくとも1種のアニオン性親水基を有する化合物である。上記成分(B)は、典型的には、国際公開WO2007/064003号に化合物(I)として記載されている化合物である。上記化合物(I)については国際公開WO2007/064003号に詳細に説明されており、そのまま引用により本明細書に取り込まれる。上記化合物(I)は下記一般式(1)で表される化合物である。
(B) Compound having an anionic hydrophilic group The component (B) having an anionic hydrophilic group is at least one anionic hydrophilic group selected from the group consisting of a sulfonic acid group, a carboxyl group, and a phosphoric acid group. A compound having The component (B) is typically a compound described as compound (I) in International Publication WO 2007/064003. The above compound (I) is described in detail in International Publication WO 2007/064003, and is incorporated herein by reference in its entirety. The compound (I) is a compound represented by the following general formula (1).
 [X]s[M]L[M]m ・・・ (1)
 式(1)中、sは1又は2を表す。Lは1又は2を表す。mは0又は1を表す。M、Mは水素イオン、アンモニウムイオン、アルカリ金属イオン、又はアルカリ土類金属イオンを表す。M1 とM2 とは同一であってもよく、異なっていてもよい。Xは下記一般式(1-1)~(1-4)で示される親水基含有部分から選ばれる1種を表す。
[X] s [M 1 ] L [M 2 ] m (1)
In formula (1), s represents 1 or 2. L represents 1 or 2; m represents 0 or 1; M 1 and M 2 each represent a hydrogen ion, an ammonium ion, an alkali metal ion, or an alkaline earth metal ion. M 1 and M 2 may be the same or different. X represents one selected from hydrophilic group-containing moieties represented by the following general formulas (1-1) to (1-4).
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
 式(1-1)~(1-4)中、J、J’はH、又はCHを表す。JとJ’とは同一であってもよく、異なっていてもよい。nは0又は1を表す。R、R’は炭素数1~600、好ましくは2~100、更に好ましくは2~20の脂肪族炭化水素基である。該脂肪族炭化水素基は、直鎖または分枝鎖であってよく、さらに、芳香環、脂肪族環状基、エーテル基、又はエステル基を含んでいてもよい。RとR’とは同一であってもよく、異なっていてもよい。該脂肪族炭化水素基は、任意の置換基を有していてよい。その場合、置換基を含めた炭素数の合計が上記範囲内であればよい。 In formulas (1-1) to (1-4), J and J ′ each represent H or CH 3 . J and J 'may be the same or different. n represents 0 or 1; R and R 'each represents an aliphatic hydrocarbon group having 1 to 600 carbon atoms, preferably 2 to 100 carbon atoms, and more preferably 2 to 20 carbon atoms. The aliphatic hydrocarbon group may be linear or branched, and may further contain an aromatic ring, an aliphatic cyclic group, an ether group, or an ester group. R and R ′ may be the same or different. The aliphatic hydrocarbon group may have any substituent. In that case, the total number of carbon atoms including the substituent may be within the above range.
 上記成分(B)のアニオン性親水基を有する化合物としては、これらの中で、得られる塗膜の汚れ除去性の観点から、上記一般式(1-1)で示される親水基含有部分を有する上記一般式(1)で表される化合物が好ましい。 Among these, the compound having an anionic hydrophilic group of the component (B) has a hydrophilic group-containing portion represented by the above general formula (1-1) from the viewpoint of the stain removability of the obtained coating film. The compound represented by the said General formula (1) is preferable.
 上記成分(B)のアニオン性親水基を有する化合物の配合量は、上記成分(A)の多官能(メタ)アクリレート100質量部に対して、得られる塗膜の汚れ除去性の観点から、通常5質量部以上、好ましくは10質量部以上、より好ましくは20質量部以上、更に好ましくは30質量部以上である。一方、上記成分(B)のアニオン性親水基を有する化合物の配合量は、塗料の硬化性、得られる塗膜の耐傷付き性の観点から、通常100質量部以下、好ましくは70質量部以下、より好ましくは60質量部以下、更に好ましくは50質量部以下である。
 上記成分(B)のアニオン性親水基を有する化合物の配合量は、通常5質量部以上100質量部以下であり、好ましくは、5質量部以上70質量部以下、5質量部以上60質量部以下、5質量部以上50質量部以下、10質量部以上100質量部以下、10質量部以上70質量部以下、10質量部以上60質量部以下、10質量部以上50質量部以下、20質量部以上100質量部以下、20質量部以上70質量部以下、20質量部以上60質量部以下、20質量部以上50質量部以下、30質量部以上100質量部以下、30質量部以上70質量部以下、30質量部以上60質量部以下、または30質量部以上50質量部以下であってよい。
The compounding amount of the compound having an anionic hydrophilic group of the component (B) is usually from the viewpoint of the stain removing property of the obtained coating film with respect to 100 parts by mass of the polyfunctional (meth) acrylate of the component (A). It is 5 parts by mass or more, preferably 10 parts by mass or more, more preferably 20 parts by mass or more, and still more preferably 30 parts by mass or more. On the other hand, the compounding amount of the compound having an anionic hydrophilic group of the component (B) is usually 100 parts by mass or less, preferably 70 parts by mass or less, from the viewpoint of the curability of the paint and the scratch resistance of the obtained coating film. More preferably, it is 60 parts by mass or less, still more preferably 50 parts by mass or less.
The compounding quantity of the compound which has an anionic hydrophilic group of the said component (B) is 5 mass parts or more and 100 mass parts or less normally, Preferably, 5 mass parts or more and 70 mass parts or less, 5 mass parts or more and 60 mass parts or less 5 parts by mass to 50 parts by mass, 10 parts by mass to 100 parts by mass, 10 parts by mass to 70 parts by mass, 10 parts by mass to 60 parts by mass, 10 parts by mass to 50 parts by mass, 20 parts by mass 100 parts by mass or less, 20 parts by mass to 70 parts by mass, 20 parts by mass to 60 parts by mass, 20 parts by mass to 50 parts by mass, 30 parts by mass to 100 parts by mass, 30 parts by mass to 70 parts by mass, 30 parts by mass or more and 60 parts by mass or less, or 30 parts by mass or more and 50 parts by mass or less.
(C)平均粒子径1~100μmの樹脂粒子
 本発明の塗料のある態様のものは、上記成分(C)平均粒子径1~100μmの樹脂粒子を含む。上記成分(C)は塗膜を艶消し意匠にする働きをする。 
(C) Resin particle having an average particle diameter of 1 to 100 μm An embodiment of the paint of the present invention contains resin particles of the component (C) having an average particle diameter of 1 to 100 μm. The component (C) functions to make the coating film a matte design.
 上記成分(C)の樹脂粒子としては、特に限定されないが、例えば、シリコン系樹脂、スチレン系樹脂、アクリル系樹脂、弗素系樹脂、ポリカーボネート系樹脂、エチレン系樹脂、ウレタン系樹脂、及びアミノ系化合物とホルムアルデヒドとの硬化樹脂などの樹脂粒子を挙げることができる。これらの中で、低比重、潤滑性、分散性、及び耐溶剤性の観点から、シリコン系樹脂、アクリル系樹脂、ウレタン系樹脂、及び弗素系樹脂の粒子が好ましい。また光拡散性を良好にし、艶消し意匠を付与し易くする観点から、真球状のものが好ましい。またこれらの樹脂粒子は、その表面に炭素・炭素二重結合、(メタ)アクリロイル基、及びイソシアナート基などの反応性官能基を有するものであってよい。それにより、得られる塗膜の耐傷付き性を向上させることができる。上記成分(C)の樹脂粒子としては、これらの1種又は2種以上の混合物を用いることができる。
 なお、上記成分(C)の樹脂粒子として用いられるアクリル系樹脂またはウレタン系樹脂は、有機溶剤への溶解性の有無によって、あるいはその特定範囲内の平均粒子径の粒子形状の有無によって、上記成分(A)の多官能(メタ)アクリレートまたは上記成分(A1)の多官能ウレタン(メタ)アクリレートと区別される。
Although it does not specifically limit as a resin particle of the said component (C), For example, silicone resin, styrene resin, acrylic resin, fluorine resin, polycarbonate resin, ethylene resin, urethane resin, and amino compound And resin particles such as a cured resin of formaldehyde and the like. Among these, particles of silicone resin, acrylic resin, urethane resin and fluorine resin are preferable from the viewpoint of low specific gravity, lubricity, dispersibility and solvent resistance. Also, from the viewpoint of making the light diffusibility good and making it easy to give a matt design, a spherical one is preferable. These resin particles may have reactive functional groups such as carbon / carbon double bonds, (meth) acryloyl groups, and isocyanate groups on the surface. Thereby, the scratch resistance of the obtained coating can be improved. As a resin particle of the said component (C), these 1 type (s) or 2 or more types of mixtures can be used.
The acrylic resin or urethane resin used as the resin particle of the component (C) is the above component depending on the presence or absence of solubility in an organic solvent or the presence or absence of a particle shape having an average particle diameter within the specific range. It distinguishes from the polyfunctional (meth) acrylate of (A) or the polyfunctional urethane (meth) acrylate of the said component (A1).
 上記成分(C)の樹脂粒子の平均粒子径は、艶消し意匠を付与する観点から、通常1μm以上、好ましくは2μm以上、より好ましくは3μm以上、更に好ましくは4μm以上であってよい。一方、上記成分(C)の樹脂粒子の平均粒子径は、塗膜が白濁感のあるものとなり意匠性を低下させることを防止する観点から、通常100nm以下、好ましくは60nm以下、より好ましくは30μm以下、更に好ましくは20μm以下であってよい。
 上記成分(C)の樹脂粒子の平均粒子径は、通常1μm以上100nm以下、好ましくは、1μm以上60nm以下、1μm以上30μm以下、1μm以上20μm以下、2μm以上100nm以下、2μm以上60nm以下、2μm以上30μm以下、2μm以上20μm以下、3μm以上100nm以下、3μm以上60nm以下、3μm以上30μm以下、3μm以上20μm以下、4μm以上100nm以下、4μm以上60nm以下、4μm以上30μm以下、または4μm以上20μm以下であってよい。
The average particle diameter of the resin particle of the component (C) may be usually 1 μm or more, preferably 2 μm or more, more preferably 3 μm or more, and still more preferably 4 μm or more from the viewpoint of giving a matte design. On the other hand, the average particle diameter of the resin particles of the component (C) is usually 100 nm or less, preferably 60 nm or less, more preferably 30 μm from the viewpoint of preventing the coating film from having cloudiness and reducing designability. Or less, more preferably 20 μm or less.
The average particle diameter of the resin particle of the component (C) is usually 1 μm to 100 nm, preferably 1 μm to 60 nm, preferably 1 μm to 30 μm, 1 μm to 20 μm, 2 μm to 100 nm, 2 μm to 60 nm, 2 μm or more 30 μm or less, 2 μm to 20 μm, 3 μm to 100 nm, 3 μm to 60 nm, 3 μm to 30 μm, 3 μm to 20 μm, 4 μm to 20 nm, 4 μm to 100 nm, 4 μm to 60 nm, 4 μm to 30 μm, or 4 μm to 20 μm You may
 なお、本明細書において、樹脂粒子の平均粒子径は、日機装株式会社のレーザー回折・散乱式粒度分析計「MT3200II」(商品名)を使用して測定した粒子径分布曲線において、粒子の小さい方からの累積が50質量%となる粒子径である。 In the present specification, the average particle size of the resin particles is the smaller of the particles in the particle size distribution curve measured using a laser diffraction / scattering particle size analyzer “MT3200II” (trade name) of Nikkiso Co., Ltd. The particle size is 50% by mass of the accumulation from
 上記成分(C)の樹脂粒子の配合量は、上記成分(A)の多官能(メタ)アクリレート100質量部に対して、付与しようとする艶消し意匠のレベルにもよるが、通常5質量部以上、好ましくは20質量部以上、より好ましくは30質量部以上、更に好ましくは40質量部以上であってよい。一方、上記成分(C)の樹脂粒子の配合量は、得られる塗膜の耐傷付き性や耐折曲性の観点から、通常200質量部以下、好ましくは150質量部以下、より好ましくは100質量部以下、更に好ましくは80質量部以下、最も好ましくは70質量部以下であってよい。
 上記成分(C)の樹脂粒子の配合量は、通常5質量部以上200質量部以下、好ましくは、5質量部以上150質量部以下、5質量部以上100質量部以下、5質量部以上80質量部以下、5質量部以上70質量部以下、20質量部以上200質量部以下、20質量部以上150質量部以下、20質量部以上100質量部以下、20質量部以上80質量部以下、20質量部以上70質量部以下、30質量部以上200質量部以下、30質量部以上150質量部以下、30質量部以上100質量部以下、30質量部以上80質量部以下、30質量部以上70質量部以下、40質量部以上200質量部以下、40質量部以上150質量部以下、40質量部以上100質量部以下、40質量部以上80質量部以下、または40質量部以上70質量部以下であってよい。
Although the compounding quantity of the resin particle of the said component (C) is based also on the level of the matte design which it is going to give with respect to 100 mass parts of polyfunctional (meth) acrylates of the said component (A), normally 5 mass parts The amount may be 20 parts by mass or more, more preferably 30 parts by mass or more, and still more preferably 40 parts by mass or more. On the other hand, the compounding amount of the resin particle of the component (C) is usually 200 parts by mass or less, preferably 150 parts by mass or less, more preferably 100 parts by mass from the viewpoint of scratch resistance and bending resistance of the obtained coating film. It may be at most parts, more preferably at most 80 parts, most preferably at most 70 parts.
The compounding amount of the resin particle of the component (C) is usually 5 parts by mass or more and 200 parts by mass or less, preferably 5 parts by mass or more and 150 parts by mass or less, 5 parts by mass or more and 100 parts by mass or less, 5 parts by mass or more and 80 parts 5 parts by weight or more and 70 parts by weight or less, 20 parts by weight or more and 200 parts by weight or less, 20 parts by weight or more and 150 parts by weight or less, 20 parts by weight or more and 100 parts by weight or less, 20 parts by weight or more and 80 parts by weight or less Parts to 70 parts by weight, 30 parts to 200 parts by weight, 30 parts to 150 parts by weight, 30 parts to 100 parts by weight, 30 parts to 80 parts by weight, 30 parts to 70 parts by weight 40 parts by mass to 200 parts by mass, 40 parts by mass to 150 parts by mass, 40 parts by mass to 100 parts by mass, 40 parts by mass to 80 parts by mass, or 40 parts by mass to 70 parts by mass It may be lower.
 上記成分(C)の樹脂粒子として、平均粒子径の異なる2種以上の樹脂粒子を用いることは好ましい。上記成分(C)の配合量が少なくても、良好な艶消し意匠を得る(60度光沢値を低くする)ことができる。 It is preferable to use two or more types of resin particles having different average particle sizes as the resin particles of the component (C). Even when the amount of the component (C) is small, a good matte design can be obtained (the 60 degree gloss value can be lowered).
 上記成分(C)として、平均粒子径の異なる2種の樹脂粒子を用いる場合、平均粒子径の大きいものの平均粒子径C1と平均粒子径の小さいものの平均粒子径C2との比(C1/C2)は、好ましくは1.2~10、より好ましくは1.5~4であってよい。一実施形態において、この比は、1.2~4、1.5~10であってよい。
 平均粒子径の大きいものの配合量Caと平均粒子径の小さいものの配合量Cbとの比(Ca/Cb)(質量比)は、好ましくは0.1~6、より好ましくは0.3~2、更に好ましくは0.4~1.5であってよい。一実施形態において、この比は、0.1~2、0.1~1.5、0.3~6、0.3~1.5、0.4~6、または0.4~2であってよい。
When two types of resin particles having different average particle sizes are used as the component (C), the ratio of the average particle size C1 of the larger average particle size to the average particle size C2 of the smaller average particle size (C1 / C2) Is preferably 1.2 to 10, more preferably 1.5 to 4. In one embodiment, this ratio may be 1.2-4, 1.5-10.
The ratio (Ca / Cb) (mass ratio) of the compounding amount Ca of a large average particle diameter to the compounding amount Cb of a small average particle diameter is preferably 0.1 to 6, more preferably 0.3 to 2, More preferably, it may be 0.4 to 1.5. In one embodiment, the ratio is 0.1 to 2, 0.1 to 1.5, 0.3 to 6, 0.3 to 1.5, 0.4 to 6, or 0.4 to 2. May be there.
 本発明の塗料は、無機粒子を含まない。
 一般に、無機粒子(例えば、シリカ(二酸化珪素);酸化アルミニウム、ジルコニア、チタニア、酸化亜鉛、酸化ゲルマニウム、酸化インジウム、酸化スズ、インジウムスズ酸化物、酸化アンチモン、及び酸化セリウム等の金属酸化物粒子;弗化マグネシウム、及び弗化ナトリウム等の金属弗化物粒子;金属硫化物粒子;金属窒化物粒子;及び金属粒子など)は、特に適切な粒子径の無機粒子は、艶消し意匠を付与する観点からは有用である。一方、無機粒子と上記成分(A)などの樹脂成分との相互作用は弱く、得られる塗膜の耐傷付き性や耐折曲性を不十分なものにする原因となっていた。
 そこで本発明においては、艶消し意匠を付与するための粒子として、無機粒子ではなく樹脂粒子を用いることにより、塗膜の耐傷付き性や耐折曲性を良好に保持することが可能になる。
The paint of the present invention does not contain inorganic particles.
In general, inorganic particles (eg, silica (silicon dioxide); metal oxide particles such as aluminum oxide, zirconia, titania, zinc oxide, germanium oxide, indium oxide, tin oxide, indium tin oxide, antimony oxide, and cerium oxide); Metal fluoride particles such as magnesium fluoride and sodium fluoride; metal sulfide particles; metal nitride particles; metal particles etc.) are particularly suitable from the viewpoint of imparting a matt design to inorganic particles having a suitable particle size. Is useful. On the other hand, the interaction between the inorganic particles and the resin component such as the component (A) is weak, which causes the scratch resistance and the bending resistance of the resulting coating film to be insufficient.
Therefore, in the present invention, by using resin particles instead of inorganic particles as particles for giving a matte design, it is possible to favorably maintain the scratch resistance and bending resistance of the coating film.
 ここで無機粒子を「含まない」とは、有意な量の無機粒子を含んではいないという意味である。塗膜形成用塗料の分野において、無機粒子の有意な量は、艶消し意匠を付与する観点から、上記成分(A)100質量部に対して、通常1質量部程度以上である。従って、無機粒子を「含まない」とは、上記成分(A)100質量部に対して、無機粒子の量が通常0質量部以上1質量部未満、好ましくは0.5質量部以下、より好ましくは0.1質量部以下、更に好ましくは0.05質量部以下、最も好ましくは0.01質量部以下と言い換えることもできる。 Here, "does not contain" inorganic particles means that it does not contain a significant amount of inorganic particles. In the field of paint for coating film formation, a significant amount of inorganic particles is usually about 1 part by mass or more with respect to 100 parts by mass of the component (A) from the viewpoint of providing a matte design. Therefore, “does not contain” inorganic particles means that the amount of inorganic particles is usually 0 parts by mass or more and less than 1 part by mass, preferably 0.5 parts by mass or less, relative to 100 parts by mass of the component (A). Can be rephrased as 0.1 parts by mass or less, more preferably 0.05 parts by mass or less, and most preferably 0.01 parts by mass or less.
 本発明の塗料には、活性エネルギー線による硬化性を良好にする観点から、1分子中に2個以上のイソシアネート基(-N=C=O)を有する化合物及び/又は光重合開始剤を更に含ませることが好ましい。 The paint of the present invention further comprises a compound having two or more isocyanate groups (-N = C = O) in one molecule and / or a photopolymerization initiator from the viewpoint of improving the curability by active energy rays. It is preferable to include it.
 上記1分子中に2個以上のイソシアネート基を有する化合物としては、例えば、メチレンビス-4-シクロヘキシルイソシアネート;トリレンジイソシアネートのトリメチロールプロパンアダクト体、ヘキサメチレンジイソシアネートのトリメチロールプロパンアダクト体、イソホロンジイソシアネートのトリメチロールプロパンアダクト体、トリレンジイソシアネートのイソシアヌレート体、ヘキサメチレンジイソシアネートのイソシアヌレート体、イソホロンジイソシアネートのイソシアヌレート体、ヘキサメチレンジイソシアネートのビウレット体等のポリイソシアネート;及び、上記ポリイソシアネートのブロック型イソシアネート等のウレタン架橋剤などを挙げることができる。上記1分子中に2個以上のイソシアネート基を有する化合物としては、これらの1種又は2種以上の混合物を用いることができる。また、架橋の際には、必要に応じてジブチルスズジラウレート、ジブチルスズジエチルヘキソエートなどの触媒を添加してもよい。 Examples of the compound having two or more isocyanate groups in one molecule include methylene bis 4-cyclohexyl isocyanate; trimethylol propane adduct of tolylene diisocyanate, trimethylol propane adduct of hexamethylene diisocyanate, triol of isophorone diisocyanate. Methylol propane adducts, isocyanurates of tolylene diisocyanate, isocyanurates of hexamethylene diisocyanate, isocyanurates of isophorone diisocyanate, polyisocyanates such as biuret of hexamethylene diisocyanate; and block type isocyanates of the above polyisocyanates Urethane crosslinking agent etc. can be mentioned. As the compound having two or more isocyanate groups in one molecule, a mixture of one or more of them can be used. In addition, during crosslinking, a catalyst such as dibutyltin dilaurate or dibutyltin diethyl hexoate may be added, if necessary.
 上記1分子中に2個以上のイソシアネート基を有する化合物の配合量は、上記成分(A)100質量部に対して、塗膜と基材との密着性、及び塗膜の表面硬度の観点から、通常30質量部以下、好ましくは20質量部以下、より好ましくは10質量部以下であってよい。一方、上記1分子中に2個以上のイソシアネート基を有する化合物の配合量は、その使用効果を確実に得る観点から、通常0.1質量部以上、好ましくは0.5質量部以上、より好ましくは1質量部以上、更に好ましくは2質量部以上であってよい。
 一実施形態において、上記1分子中に2個以上のイソシアネート基を有する化合物の配合量は、通常0.1質量部以上30質量部以下、好ましくは、0.1質量部以上20質量部以下、0.1質量部以上10質量部以下、0.5質量部以上30質量部以下、0.5質量部以上20質量部以下、0.5質量部以上10質量部以下、1質量部以上30質量部以下、1質量部以上20質量部以下、1質量部以上10質量部以下、2質量部以上30質量部以下、2質量部以上20質量部以下、または2質量部以上10質量部以下であってよい。
The compounding amount of the compound having two or more isocyanate groups in one molecule is from the viewpoint of the adhesion between the coating and the substrate and the surface hardness of the coating with respect to 100 parts by mass of the component (A). Usually, it may be 30 parts by mass or less, preferably 20 parts by mass or less, more preferably 10 parts by mass or less. On the other hand, the compounding amount of the compound having two or more isocyanate groups in one molecule is usually 0.1 parts by mass or more, preferably 0.5 parts by mass or more, more preferably from the viewpoint of reliably obtaining the use effect. May be 1 part by mass or more, more preferably 2 parts by mass or more.
In one embodiment, the compounding amount of the compound having two or more isocyanate groups in one molecule is usually 0.1 parts by mass or more and 30 parts by mass or less, preferably 0.1 parts by mass or more and 20 parts by mass or less. 0.1 to 10 parts by mass, 0.5 to 30 parts by mass, 0.5 to 20 parts by mass, 0.5 to 10 parts by mass, 1 to 30 parts by mass Or less, 1 to 20 parts by mass, 1 to 10 parts by mass, 2 to 30 parts by mass, 2 to 20 parts by mass, or 2 to 10 parts by mass. You may
 上記光重合開始剤としては、例えば、ベンゾフェノン、メチル-o-ベンゾイルベンゾエート、4-メチルベンゾフェノン、4、4’-ビス(ジエチルアミノ)ベンゾフェノン、o-ベンゾイル安息香酸メチル、4-フェニルベンゾフェノン、4-ベンゾイル-4’-メチルジフェニルサルファイド、3,3’,4,4’-テトラ(tert-ブチルパーオキシカルボニル)ベンゾフェノン、2,4,6-トリメチルベンゾフェノン等のベンゾフェノン系化合物;ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル、ベンジルメチルケタール等のベンゾイン系化合物;アセトフェノン、2,2-ジメトキシ-2-フェニルアセトフェノン、1-ヒドロキシシクロヘキシルフェニルケトン等のアセトフェノン系化合物;メチルアントラキノン、2-エチルアントラキノン、2-アミルアントラキノン等のアントラキノン系化合物;チオキサントン、2,4-ジエチルチオキサントン、2,4-ジイソプロピルチオキサントン等のチオキサントン系化合物;アセトフェノンジメチルケタール等のアルキルフェノン系化合物;トリアジン系化合物;ビイミダゾール化合物;アシルフォスフィンオキサイド系化合物;チタノセン系化合物;オキシムエステル系化合物;オキシムフェニル酢酸エステル系化合物;ヒドロキシケトン系化合物;2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オンなどのチオフェニル系化合物;及び、アミノベンゾエート系化合物などを挙げることができる。これらの中でアセトフェノン系化合物、及びチオフェニル系化合物が好ましい。上記光重合開始剤としては、これらの1種又は2種以上の混合物を用いることができる。 Examples of the photopolymerization initiator include benzophenone, methyl-o-benzoylbenzoate, 4-methylbenzophenone, 4,4'-bis (diethylamino) benzophenone, methyl o-benzoylbenzoate, 4-phenylbenzophenone, 4-benzoyl Benzophenone compounds such as -4'-methyl diphenyl sulfide, 3,3 ', 4,4'-tetra (tert-butylperoxycarbonyl) benzophenone, 2,4,6-trimethyl benzophenone; benzoin, benzoin methyl ether, benzoin Benzoin compounds such as ethyl ether, benzoin isopropyl ether, benzyl methyl ketal; acetophenone, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexyl phenyl ketone Acetophenone compounds; anthraquinone compounds such as methyl anthraquinone, 2-ethyl anthraquinone and 2-amyl anthraquinone; thioxanthone compounds such as thioxanthone, 2,4-diethyl thioxanthone and 2,4-diisopropyl thioxanthone; alkyls such as acetophenone dimethyl ketal Phenone compounds; triazine compounds; biimidazole compounds; acylphosphine oxide compounds; titanocene compounds; oxime ester compounds; oxime phenyl acetate compounds; hydroxyketone compounds; 2-methyl-1- (4-methylthio Examples include thiophenyl compounds such as phenyl) -2-morpholinopropan-1-one; and aminobenzoate compounds. Among these, acetophenone compounds and thiophenyl compounds are preferable. As said photoinitiator, the 1 type (s) or 2 or more types of mixtures of these can be used.
 上記光重合開始剤の配合量は、上記成分(A)100質量部に対して、形成される塗膜が黄変着色したものにならないようにする観点から、通常10質量部以下、好ましくは7質量部以下、より好ましくは5質量部以下であってよい。一方、上記光重合開始剤の配合量は、その使用効果を確実に得る観点から、通常0.1質量部以上、好ましくは0.5質量部以上、より好ましくは1質量部以上、更に好ましくは2質量部以上であってよい。
 一実施形態において、上記光重合開始剤の配合量は、通常0.1質量部以上10質量部以下、好ましくは、0.1質量部以上7質量部以下、0.1質量部以上5質量部以下、0.5質量部以上10質量部以下、0.5質量部以上7質量部以下、0.5質量部以上5質量部以下、1質量部以上10質量部以下、1質量部以上7質量部以下、1質量部以上5質量部以下、2質量部以上10質量部以下、2質量部以上7質量部以下、または2質量部以上5質量部以下であってよい。
The compounding amount of the photopolymerization initiator is usually 10 parts by mass or less, preferably 7 parts by mass from the viewpoint of preventing the formed coating from becoming yellowed and colored with respect to 100 parts by mass of the component (A). It may be at most parts by mass, more preferably at most 5 parts by mass. On the other hand, the compounding amount of the photopolymerization initiator is usually 0.1 parts by mass or more, preferably 0.5 parts by mass or more, more preferably 1 part by mass or more, and still more preferably from the viewpoint of obtaining the use effect reliably. It may be 2 parts by mass or more.
In one embodiment, the compounding amount of the photopolymerization initiator is usually 0.1 parts by mass or more and 10 parts by mass or less, preferably 0.1 parts by mass or more and 7 parts by mass or less, 0.1 parts by mass or more and 5 parts by mass 0.5 parts by weight or more and 10 parts by weight or less 0.5 parts by weight or more and 7 parts by weight or less 0.5 parts by weight or more and 5 parts by weight or less, 1 parts by weight or more and 10 parts by weight or less, 1 parts by weight or more and 7 parts by weight Or less, 1 to 5 parts by weight, 2 to 10 parts by weight, 2 to 7 parts by weight, or 2 to 5 parts by weight.
 本発明の塗料には、本発明の目的に反しない限度において、所望に応じて、帯電防止剤、界面活性剤、レベリング剤、チクソ性付与剤、汚染防止剤、印刷性改良剤、酸化防止剤、耐候性安定剤、耐光性安定剤、紫外線吸収剤、熱安定剤、及び有機着色剤などの添加剤を1種又は2種以上含ませることができる。 In the paint of the present invention, if desired, an antistatic agent, a surfactant, a leveling agent, a thixotropic agent, a stain inhibitor, a printability improver, an antioxidant, as long as the object of the present invention is not violated. One or two or more additives such as a weather resistant stabilizer, a light resistant stabilizer, an ultraviolet light absorber, a heat stabilizer, and an organic coloring agent can be contained.
 本発明の塗料は、塗工し易い濃度に希釈するため、所望に応じて溶剤を含んでいてもよい。上記溶剤は上記成分(A)、(B)、及びその他の任意成分と反応したり、これらの成分の自己反応(劣化反応を含む)を触媒(促進)したりしないものであれば、特に制限されない。上記溶剤としては、例えば、1-メトキシ-2-プロパノール、酢酸エチル、酢酸n-ブチル、トルエン、メチルエチルケトン、メチルイソブチルケトン、ダイアセトンアルコール、及びアセトンなどを挙げることができる。上記溶剤としては、これらの1種又は2種以上の混合物を用いることができる。 The paint of the present invention may optionally contain a solvent in order to dilute it to an easy-to-coat concentration. The solvent is not particularly limited as long as it does not react with the components (A), (B), and other optional components, or catalyze (reduce) the self reaction (including deterioration reaction) of these components. I will not. Examples of the solvent include 1-methoxy-2-propanol, ethyl acetate, n-butyl acetate, toluene, methyl ethyl ketone, methyl isobutyl ketone, diacetone alcohol, and acetone. As said solvent, 1 type (s) or 2 or more types of mixtures of these can be used.
 本発明の塗料は、これらの成分を混合、攪拌することにより得ることができる。 The paint of the present invention can be obtained by mixing and stirring these components.
 本発明の塗料を用いて塗膜を形成する方法は特に制限されず、公知のウェブ塗布方法を使用することができる。上記方法としては、例えば、ロールコート、グラビアコート、リバースコート、ロールブラッシュ、ディップコート、スプレーコート、スピンコート、エアナイフコート、及びダイコートなどの方法を挙げることができる。 The method in particular of forming a coating film using the coating material of this invention is not restrict | limited, A well-known web application method can be used. Examples of the method include roll coating, gravure coating, reverse coating, roll brushing, dip coating, spray coating, spin coating, air knife coating, and die coating.
 本発明の塗料を用いて形成される塗膜の厚みは、特に制限されないが、耐傷付き性の観点から、通常1μm以上、好ましくは、2μm以上、より好ましくは3μm以上であってよい。一方、塗膜の厚みは、耐折曲性の観点から、好ましくは100μm以下、より好ましくは50μm以下、更に好ましくは30μm以下で、最も好ましくは15μm以下あってよい。
 一実施形態において、塗膜の厚みは、1μm以上100μm以下、1μm以上50μm以下、1μm以上30μm以下、1μm以上15μm以下、2μm以上100μm以下、2μm以上50μm以下、2μm以上30μm以下、2μm以上15μm以下、3μm以上100μm以下、3μm以上50μm以下、3μm以上30μm以下、または3μm以上15μm以下であってよい。
The thickness of the coating film formed using the paint of the present invention is not particularly limited, but may be usually 1 μm or more, preferably 2 μm or more, more preferably 3 μm or more from the viewpoint of scratch resistance. On the other hand, the thickness of the coating film may be preferably 100 μm or less, more preferably 50 μm or less, still more preferably 30 μm or less, and most preferably 15 μm or less, from the viewpoint of bending resistance.
In one embodiment, the thickness of the coating is 1 to 100 μm, 1 to 50 μm, 1 to 30 μm, 1 to 15 μm, 2 to 100 μm, 2 to 50 μm, 2 to 30 μm, 2 to 15 μm. 3 μm to 100 μm, 3 μm to 50 μm, 3 μm to 30 μm, or 3 μm to 15 μm.
2.化粧シート
 本発明の化粧シートは、本発明の塗料を用いて形成された塗膜を有する化粧シートである。本発明の塗料を用いて形成される塗膜は、通常は、本発明の化粧シートの正面(実使用状態において通常視認される側の面)の表面保護層として形成される。ここで実使用状態とは、化粧シートが各種物品の表面の化粧・加飾に用いられた状態をいう。
2. Decorative sheet The decorative sheet of the present invention is a decorative sheet having a coating film formed using the coating of the present invention. The coating film formed using the paint of the present invention is usually formed as a surface protective layer on the front surface (the surface on the side that is usually viewed in actual use) of the decorative sheet of the present invention. Here, the actual use state refers to a state in which the decorative sheet is used for making and decorating the surface of various articles.
 本発明の化粧シートとしては、特に限定されないが、例えば、熱可塑性樹脂フィルムの正面側となる面の上に本発明の塗料を用いて形成された塗膜を有する化粧シート;熱可塑性樹脂フィルムの正面側となる面の上に印刷層を設け、更に該印刷層の面の上に本発明の塗料を用いて形成された塗膜を有する化粧シートなどを挙げることができる。 The decorative sheet of the present invention is not particularly limited. For example, a decorative sheet having a coating film formed using the paint of the present invention on the front surface side of a thermoplastic resin film; A printing layer may be provided on the surface which becomes the front side, and a decorative sheet having a coating film formed using the paint of the present invention on the surface of the printing layer may further be mentioned.
 上記熱可塑性樹脂フィルムは化粧シートの基材となる層である。上記熱可塑性樹脂フィルムは、通常は、意匠性の観点から着色されて被着体を隠蔽する働きをする。 The said thermoplastic resin film is a layer used as the base material of a decorative sheet. The above-mentioned thermoplastic resin film is usually colored from the viewpoint of designability and works to hide the adherend.
 上記熱可塑性樹脂フィルムとしては、例えば、ポリ塩化ビニル系樹脂;芳香族ポリエステル、脂肪族ポリエステルなどのポリエステル系樹脂;ポリエチレン、ポリプロピレン、及びポリメチルペンテンなどのポリオレフィン系樹脂;アクリル系樹脂;ポリカーボネート系樹脂;ポリ(メタ)アクリルイミド系樹脂;ポリスチレン、アクリロニトリル・ブタジエン・スチレン共重合体樹脂(ABS樹脂)、スチレン・エチレン・ブタジエン・スチレン共重合体、スチレン・エチレン・プロピレン・スチレン共重合体、及びスチレン・エチレン・エチレン・プロピレン・スチレン共重合体などのスチレン系樹脂;セロファン、トリアセチルセルロース、ジアセチルセルロース、及びアセチルセルロースブチレートなどのセルロース系樹脂;ポリ塩化ビニリデン系樹脂;ポリフッ化ビニリデンなどの含弗素系樹脂;その他、ポリビニルアルコール、エチレンビニルアルコール、ポリエーテルエーテルケトン、ナイロン、ポリアミド、ポリイミド、ポリウレタン、ポリエーテルイミド、ポリスルフォン、ポリエーテルスルフォンなどの樹脂フィルムを挙げることができる。これらのフィルムは、無延伸フィルム、一軸延伸フィルム、及び二軸延伸フィルムを包含する。またこれらの1種以上を2層以上積層した積層フィルムを包含する。 Examples of the thermoplastic resin film include polyvinyl chloride resins; polyester resins such as aromatic polyesters and aliphatic polyesters; polyolefin resins such as polyethylene, polypropylene and polymethylpentene; acrylic resins; polycarbonate resins Poly (meth) acrylimide resins; polystyrene, acrylonitrile / butadiene / styrene copolymer resin (ABS resin), styrene / ethylene / butadiene / styrene copolymer, styrene / ethylene / propylene / styrene copolymer, and styrene · Styrene-based resins such as ethylene / ethylene / propylene / styrene copolymers; Cellulose-based resins such as cellophane, triacetyl cellulose, diacetyl cellulose, and acetyl cellulose butyrate; Vinylidene fluoride resins; fluorine containing resins such as polyvinylidene fluoride; other resins such as polyvinyl alcohol, ethylene vinyl alcohol, polyether ether ketone, nylon, polyamide, polyimide, polyurethane, polyetherimide, polysulfone, polyether sulfone A film can be mentioned. These films include non-oriented films, uniaxially oriented films, and biaxially oriented films. Moreover, the laminated | multilayer film which laminated | stacked two or more layers of 1 or more types of these are included.
 上記熱可塑性樹脂フィルムを着色する場合の着色剤は、特に制限されず、任意の着色剤を用いることができる。上記着色剤としては、例えば、酸化チタン、カーボンブラックなどを挙げることができる。上記着色剤としては、これらの1種又は2種以上の混合物を用いることができる。上記着色剤の配合量は、上記熱可塑性樹脂フィルムに用いられる基材樹脂を100質量部として、着色剤の種類や所望の隠蔽性にもよるが、通常0.1~40質量部程度である。 The coloring agent in particular in the case of coloring the said thermoplastic resin film is not restrict | limited, Arbitrary coloring agents can be used. Examples of the colorant include titanium oxide and carbon black. As said coloring agent, 1 type (s) or 2 or more types of mixtures of these can be used. The compounding amount of the coloring agent is usually about 0.1 to 40 parts by mass, depending on the kind of the coloring agent and the desired hiding property, with 100 parts by mass of the base resin used for the thermoplastic resin film. .
 上記熱可塑性樹脂フィルムの厚みは、特に制限されないが、化粧シート生産時の取扱性の観点から、好ましくは50μm以上、より好ましくは75μm以上であってよい。一方、化粧シートを物品に被着させる際の作業性の観点から、通常300μm以下、好ましくは250μm以下であってよい。
 一実施形態において、上記熱可塑性樹脂フィルムの厚みは、50μm以上300μm以下、50μm以上250μm以下、75μm以上300μm以下、または75μm以上250μm以下であってよい。
The thickness of the thermoplastic resin film is not particularly limited, but may be preferably 50 μm or more, more preferably 75 μm or more from the viewpoint of handleability at the time of producing a decorative sheet. On the other hand, it may be 300 μm or less, preferably 250 μm or less, from the viewpoint of workability at the time of attaching the decorative sheet to the article.
In one embodiment, the thickness of the thermoplastic resin film may be 50 μm to 300 μm, 50 μm to 250 μm, 75 μm to 300 μm, or 75 μm to 250 μm.
 上記印刷層は、高い意匠性を付与するために設けるものであり、任意の模様を任意のインキと任意の印刷機を使用して印刷することにより形成することができる。 The said printing layer is provided in order to provide high designability, and can be formed by printing arbitrary patterns using arbitrary ink and arbitrary printing machines.
 上記印刷層は、直接又はアンカーコートを介して、上記熱可塑性樹脂フィルムの正面側の面の上に、全面的に又は部分的に、施すことができる。模様としては、ヘアライン等の金属調模様、木目模様、大理石等の岩石の表面を模した石目模様、布目や布状の模様を模した布地模様、タイル貼模様、煉瓦積模様、寄木模様、及びパッチワークなどを挙げることができる。印刷インキとしては、バインダーに顔料、溶剤、安定剤、可塑剤、触媒、及び硬化剤等を適宜混合したものを使用することができる。上記バインダーとしては、例えば、ポリウレタン系樹脂、塩化ビニル・酢酸ビニル系共重合体樹脂、塩化ビニル・酢酸ビニル・アクリル系共重合体樹脂、塩素化ポリプロピレン系樹脂、アクリル系樹脂、ポリエステル系樹脂、ポリアミド系樹脂、ブチラール系樹脂、ポリスチレン系樹脂、ニトロセルロース系樹脂、及び酢酸セルロース系樹脂などの樹脂、及びこれらの樹脂組成物を使用することができる。また金属調の意匠を施すため、アルミニウム、錫、チタン、インジウム及びこれらの酸化物などを、直接又はアンカーコートを介して、上記熱可塑性樹脂フィルムの正面側の面の上に、全面的に又は部分的に、公知の方法により蒸着してもよい。 The print layer can be applied entirely or partially on the front side surface of the thermoplastic resin film directly or through an anchor coat. As patterns, metal patterns such as hairlines, grain patterns, stone patterns that imitate the surface of rocks such as marble, cloth patterns that imitate cloth or cloth patterns, tile patterns, brick pile patterns, parquet patterns, And patchwork. As the printing ink, a mixture of a binder, a pigment, a solvent, a stabilizer, a plasticizer, a catalyst, a curing agent and the like as appropriate can be used. Examples of the binder include polyurethane resins, vinyl chloride / vinyl acetate copolymer resins, vinyl chloride / vinyl acetate / acrylic copolymer resins, chlorinated polypropylene resins, acrylic resins, polyester resins, and polyamides. Resins, such as system resin, butyral resin, polystyrene resin, nitrocellulose resin, and cellulose acetate resin, and these resin compositions can be used. In order to give metallic designs, aluminum, tin, titanium, indium, oxides thereof, etc., directly or through an anchor coat, are entirely or entirely on the surface of the thermoplastic resin film. It may be partially deposited by known methods.
 本発明の塗料を用いて、上記熱可塑性樹脂フィルムの正面側の面の上に形成された上記印刷層の面の上に、直接又はアンカーコートを介して塗膜を形成する方法は特に制限されず、公知のウェブ塗布方法を使用することができる。上記方法としては、例えば、ロールコート、グラビアコート、リバースコート、ロールブラッシュ、スプレーコート、エアナイフコート、及びダイコートなどの方法を挙げることができる。 The method of forming a coating film directly or through an anchor coat on the surface of the printing layer formed on the front surface of the thermoplastic resin film using the paint of the present invention is particularly limited. Alternatively, known web application methods can be used. Examples of the method include roll coating, gravure coating, reverse coating, roll brushing, spray coating, air knife coating, and die coating.
 化粧シートにおいて、本発明の塗料を用いて形成される塗膜の厚みは、特に制限されないが、耐傷付き性の観点から、通常1μm以上、好ましくは、2μm以上、より好ましくは3μm以上であってよい。また、化粧シートにおける塗膜の厚みは、本発明の化粧シートの二次加工性やウェブハンドリング性の観点から、好ましくは100μm以下、より好ましくは50μm以下、更に好ましくは30μm以下で、最も好ましくは15μm以下あってよい。
 一実施形態において、化粧シートにおける塗膜の厚みは、1μm以上100μm以下、1μm以上50μm以下、1μm以上30μm以下、1μm以上15μm以下、2μm以上100μm以下、2μm以上50μm以下、2μm以上30μm以下、2μm以上15μm以下、3μm以上100μm以下、3μm以上50μm以下、3μm以上30μm以下、または3μm以上15μm以下であってよい。
In the decorative sheet, the thickness of the coating film formed using the paint of the present invention is not particularly limited, but from the viewpoint of scratch resistance, it is usually 1 μm or more, preferably 2 μm or more, more preferably 3 μm or more Good. Further, the thickness of the coating film in the decorative sheet is preferably 100 μm or less, more preferably 50 μm or less, still more preferably 30 μm or less, from the viewpoint of the secondary processability and web handling properties of the decorative sheet of the present invention. It may be 15 μm or less.
In one embodiment, the thickness of the coating film in the decorative sheet is 1 μm to 100 μm, 1 μm to 50 μm, 1 μm to 30 μm, 1 μm to 15 μm, 2 μm to 100 μm, 2 μm to 50 μm, 2 μm to 30 μm, 2 μm It may be 15 μm or more, 3 μm to 100 μm, 3 μm to 50 μm, 3 μm to 30 μm, or 3 μm to 15 μm.
 上記アンカーコートを形成するためのアンカーコート剤としては、特に制限されず、任意のアンカーコート剤を用いることができる。上記アンカーコート剤としては、例えば、ポリエステル系、アクリル系、ポリウレタン系、アクリルウレタン系、及びポリエステルウレタン系のアンカーコート剤を挙げることができる。上記アンカーコート剤としては、これらの1種以上を用いることができる。 The anchor coat agent for forming the anchor coat is not particularly limited, and any anchor coat agent can be used. Examples of the anchor coating agent include polyester-based, acrylic-based, polyurethane-based, acrylic urethane-based, and polyester urethane-based anchor coating agents. As the above-mentioned anchor coating agent, one or more of these can be used.
 上記アンカーコート剤には、本発明の目的に反しない限度において、所望により、酸化防止剤、耐候性安定剤、耐光性安定剤、紫外線吸収剤、熱安定剤、帯電防止剤、界面活性剤、着色剤、赤外線遮蔽剤、レベリング剤、チクソ性付与剤、及びフィラー等の添加剤を1種、又は2種以上含ませてもよい。 In the above-mentioned anchor coating agent, if necessary, an antioxidant, a weather resistant stabilizer, a light resistant stabilizer, an ultraviolet light absorber, a thermal stabilizer, an antistatic agent, a surfactant, as long as the object of the present invention is not violated One or more additives such as a colorant, an infrared shielding agent, a leveling agent, a thixotropic agent, and a filler may be contained.
 上記アンカーコート剤を用いて上記アンカーコートを形成する方法は特に制限されず、公知のウェブ塗布方法を使用することができる。上記方法としては、例えば、ロールコート、グラビアコート、リバースコート、ロールブラッシュ、スプレーコート、エアナイフコート、及びダイコートなどの方法を挙げることができる。 The method for forming the above-mentioned anchor coat using the above-mentioned anchor coat agent is not particularly limited, and known web application methods can be used. Examples of the method include roll coating, gravure coating, reverse coating, roll brushing, spray coating, air knife coating, and die coating.
 上記アンカーコートの厚みは、特に制限されないが、通常0.01~5μm程度、好ましくは0.1~2μmであってよい。 The thickness of the anchor coat is not particularly limited, but may generally be about 0.01 to 5 μm, preferably 0.1 to 2 μm.
 本発明の化粧シートは、これを用いて加飾・化粧される被着体との密着性を向上させる観点から、上記熱可塑性樹脂フィルムの正面側となる面とは反対側の面の上に、直接又はアンカーコートを介して粘着剤層又は接着剤層を形成してもよい。 The decorative sheet of the present invention is provided on the surface opposite to the front surface side of the above-mentioned thermoplastic resin film from the viewpoint of improving the adhesion to an adherend to be decorated or decorated using this. The pressure-sensitive adhesive layer or the adhesive layer may be formed directly or through an anchor coat.
 図1は、本発明の化粧シートの非限定的な一例を示す断面の概念図である。実使用状態において通常視認される側の面から順に、本発明の塗料から形成された塗膜1、印刷層2、着色熱可塑性樹脂フィルムの層3、及び粘着剤層4を有している。 FIG. 1 is a conceptual view of a cross section showing one non-limiting example of the decorative sheet of the present invention. The coating film 1, the printing layer 2, the layer 3 of a colored thermoplastic resin film, and the pressure-sensitive adhesive layer 4 formed from the coating material of the present invention are sequentially provided from the side that is usually viewed in actual use.
 本発明の化粧シートの、本発明の塗料を用いて形成される塗膜の表面の水接触角は、汚れ除去性の観点から、好ましくは15度以下、より好ましくは14度以下、更に好ましくは13度以下、更により好ましくは11度以下、最も好ましくは9度以下であってよい。水接触角は低い方が好ましい。 The water contact angle of the surface of the coating film formed using the paint of the present invention of the decorative sheet of the present invention is preferably 15 degrees or less, more preferably 14 degrees or less, and still more preferably from the viewpoint of stain removability. It may be 13 degrees or less, more preferably 11 degrees or less, and most preferably 9 degrees or less. The water contact angle is preferably low.
 本発明の化粧シートのマンドレル試験の値は、形成される塗膜の耐折曲性の観点から、好ましくは10mm以下、より好ましくは8mm以下、更に好ましくは6mm以下、更により好ましくは4mm以下であってよい。マンドレル試験の値は小さい方が好ましい。 The value of the mandrel test of the decorative sheet of the present invention is preferably 10 mm or less, more preferably 8 mm or less, still more preferably 6 mm or less, still more preferably 4 mm or less from the viewpoint of bending resistance of the formed coating May be there. The smaller the mandrel test value, the better.
 以下、本発明を実施例により説明するが、本発明はこれらに限定されるものではない。 Hereinafter, the present invention will be described by way of examples, but the present invention is not limited thereto.
測定方法
(i)塗膜の平滑性
 化粧シートの塗膜面を、蛍光灯の光の入射角をいろいろと変えて当てながら目視観察し、以下の基準で評価した。
 ◎(非常に良好):うねりや凹凸ムラがなく良好であった。
 ○(良好):うねりや凹凸ムラのある部分が僅かにあった。
 △(やや不良):うねりや凹凸ムラのある部分がやや目立っていた。
 ×(不良):全体的にうねりや凹凸ムラがあった。
Measurement Method (i) Smoothness of Coating Film The coating film surface of the decorative sheet was visually observed while changing the incident angle of light of a fluorescent lamp in various ways, and was evaluated according to the following criteria.
◎ (very good): Good without wave or unevenness.
○ (Good): There were slight portions with undulations and uneven irregularities.
((Slightly poor): The portion with undulations and irregularities was slightly noticeable.
X (Defective): There were undulations and irregularities on the whole.
(ii)60度光沢値(艶消し性)
 JIS Z8741:1997に準拠し、コニカミノルタ株式会社のマルチアングル光沢計「GM-268」(商品名)を使用し、化粧シートの塗膜面について60度光沢値を測定した。
(Ii) 60 degree gloss value (mattiness)
According to JIS Z8741: 1997, using a multi-angle gloss meter “GM-268” (trade name) of Konica Minolta Co., Ltd., the 60 ° gloss value was measured on the coated surface of the decorative sheet.
(iii)耐スチールウール性(耐傷付き性)
 化粧シートの塗膜が表面になるように、摩擦端子の往復方向と化粧シートのマシン方向が平行となるように、JIS L0849:2013の学振形試験機に置き、該学振形試験機の摩擦端子に、#0000のスチールウールを取り付けた後、500g荷重を載せ、移動距離60mm、速度1往復/秒の条件で試験片の表面を往復10回擦った。当該摩擦個所を目視観察し以下の基準で判定した。
 ◎(非常に良好):傷は認められなかった。
 ○(良好):1~3本の傷があった。
 △(やや不良):4~10本の傷があった。
 ×(不良):11本以上の傷があった。
(Iii) Steel wool resistance (scratch resistance)
Place it on the Gakushin form tester of JIS L 0849: 2013 so that the reciprocation direction of the friction terminal and the machine direction of the makeup sheet are parallel so that the coating film of the makeup sheet is on the surface, After attaching # 0000 steel wool to the friction terminal, a 500 g load was applied, and the surface of the test piece was rubbed 10 times under a condition of a movement distance of 60 mm and a speed of 1 reciprocation / second. The said friction location was visually observed and judged on the following references | standards.
((Very good): no scratch was observed.
○ (Good): There were 1 to 3 scratches.
Δ (Slightly poor): There were 4 to 10 scratches.
X (defect): there were 11 or more scratches.
(iv)水接触角
 化粧シートの塗膜面について、KRUSS社の自動接触角計「DSA20」(商品名)を使用し、水滴の幅と高さとから算出する方法(JIS R3257:1999を参照)で測定した。
(Iv) Water contact angle A method of calculating from the width and height of water droplets using the KRUSS automatic contact angle meter “DSA 20” (trade name) for the coated surface of a decorative sheet (refer to JIS R 3257: 1999) It measured by.
(v)オレイン酸除去性(汚れ除去性)
 和光純薬工業株式会社のオレイン酸(試薬1級)と、オリオン・エンジニアドカーボンズ株式会社のカーボンブラック「FW-200」(商品名)を質量比10/1で配合し、良く混合攪拌して汚染物を作成した。次に、化粧シートの塗膜面に、上記で得た汚染物1mgを直径20mmの円形に塗布した後、水道水で洗い流した。水洗は、1リットル/10秒の流量の流水を、水道蛇口から10cm下の位置において、上記の塗布された汚染物に直接当てるのみの方法で20秒間行った。このとき汚れ除去性が良好であれば、汚染物が塗膜から浮き剥がれ落ちるのを観察することができる。汚染物の塗布箇所を目視観察し、以下の基準で評価した。
 ◎(非常に良好):汚染物は完全に除去され、塗布跡が全く残らなかった。
 ○(良好):汚染物は除去されたが、塗布跡が僅かに残っていた。
 △(やや不良):汚染物の一部が除去されず、塗布箇所に残存していた。
 ×(不良):汚染物の多くが除去されず、塗布箇所に塗布されたときのまま残存していた。
(V) Oleic acid removability (dirt removability)
Blending oleic acid (reagent grade 1) from Wako Pure Chemical Industries, Ltd. and carbon black “FW-200” (trade name) from Orion Engineered Carbons Co., Ltd. at a mass ratio of 10/1, and mixing well Contamination was created. Next, 1 mg of the contaminants obtained above was applied in a circular shape with a diameter of 20 mm to the coated surface of the decorative sheet, and then washed away with tap water. Washing with water was carried out for 20 seconds by a method in which a flow rate of 1 liter / 10 seconds was applied directly to the above-mentioned coated contamination at a position 10 cm below the water tap. At this time, if the stain removability is good, it can be observed that the contaminants float off from the coating. The application site of the contaminants was visually observed and evaluated according to the following criteria.
((Very good): The contaminants were completely removed and no application marks remained.
○ (Good): Contaminants were removed, but a slight coating mark remained.
Δ (Slightly poor): Some of the contaminants were not removed but remained at the application site.
X (defect): Many of the contaminants were not removed and remained as they were applied to the application site.
(vi)熱やかん耐性(耐熱性)
 パール金属株式会社のアルミニウム製やかん(適合容量2リットル)「ニューセレット アルミケトルH-2508」(商品名)に水道水を1.5リットル入れ、沸騰直後に化粧シートの艶消し塗膜面の上に直置きした。5分経過後にやかんを取り去り、化粧シートのやかん直置き箇所を目視観察し、以下の基準で評価した。
 ◎(非常に良好):やかんを直置きした跡が全く残らなかった。
 ○(良好):やかんを直置きした跡が僅かに残っていた。
 △(やや不良):やかんを直置きした跡が明確に残っていた。
 ×(不良):化粧シートが著しく熱変形していた。
(Vi) Heat and kettle resistance (heat resistance)
1.5 liters of tap water is put into an aluminum kettle (suitable capacity 2 liters) “Neuceret Aluminum Kettle H-2508” (trade name) of Pearl Metal Co., Ltd., and immediately after boiling on the matte coated surface of the decorative sheet I put it directly on. After 5 minutes, the kettle was removed, and the portion of the decorative sheet directly placed on the kettle was visually observed and evaluated according to the following criteria.
((Very good): There was no trace of placing the kettle directly.
○ (Good): There were slightly left traces of placing the kettle directly.
((Slightly poor): Marks of directly placing the kettle were clearly left.
X (defect): the decorative sheet was significantly thermally deformed.
(vii)マンドレル試験(耐クラック性及び耐折曲性の指標)
 JIS K5600-5-1:1999に準拠し、化粧シートからマシン方向100mm×横方向50mmとなるように採取したサンプルを用い、円筒形マンドレル法による耐屈曲性試験を行った。割れの起こらなかったマンドレルのうち直径が最小のマンドレルの直径を求めた。
(Vii) Mandrel test (index of crack resistance and bending resistance)
According to JIS K 5600-5-1: 1999, using a sample collected from the decorative sheet so as to be 100 mm in the machine direction × 50 mm in the machine direction, a bending resistance test was conducted by the cylindrical mandrel method. The diameter of the mandrel with the smallest diameter among the non-breaking mandrels was determined.
使用した原材料
(A)多官能(メタ)アクリレート
 (A2)多官能ウレタン(メタ)アクリレート以外の多官能(メタ)アクリレート
 (A2-1)日本化薬株式会社のジペンタエリスリトールヘキサアクリレート。単位量当たりの水酸基の個数:0.668モル/Kg。
Raw materials used (A) Multifunctional (meth) acrylate (A2) Multifunctional (meth) acrylate other than multifunctional urethane (meth) acrylate (A2-1) Dipentaerythritol hexaacrylate of Nippon Kayaku Co., Ltd. Number of hydroxyl groups per unit amount: 0.668 mol / kg.
 (A1)多官能ウレタン(メタ)アクリレート
 (A1-1)根上工業株式会社の多官能ウレタン(メタ)アクリレート「アートレジンUN-1255」(商品名)。(メタ)アクリロイル基の数2個。ポリオール化合物は全てポリエステルポリオール。質量平均分子量8000。
 (A1-2)根上工業株式会社の多官能ウレタン(メタ)アクリレート「REAX-2」(商品名)。(メタ)アクリロイル基の数2個。ポリオール化合物は全てポリエステルポリオール。質量平均分子量4500。
 (A1-3)日本合成化学株式会社の多官能ウレタン(メタ)アクリレート「UV3520EA」(商品名)。(メタ)アクリロイル基の数2個。ポリオール化合物は全てポリエステルポリオール。質量平均分子量14000。
 (A1-4)根上工業株式会社の多官能ウレタン(メタ)アクリレート「UN9000PEP」(商品名)。(メタ)アクリロイル基の数2個。ポリオール化合物は全てポリカーボネートポリオール。質量平均分子量5000。
 (A1-5)根上工業株式会社の多官能ウレタン(メタ)アクリレート「KY101」(商品名)。(メタ)アクリロイル基の数2個。ポリオール化合物は全てポリカプロラクトン(ポリエステルポリオール)。質量平均分子量3000。
 (A1-6)根上工業株式会社の多官能ウレタン(メタ)アクリレート「KY103」(商品名)。(メタ)アクリロイル基の数2個。ポリオール化合物は全てポリカプロラクトン(ポリエステルポリオール)。質量平均分子量5500。
 (A1-7)根上工業株式会社の多官能ウレタン(メタ)アクリレート「UN5500」(商品名)。(メタ)アクリロイル基の数9個。ポリオール化合物は全てポリカーボネートポリオール。質量平均分子量86000。
(A1) Multifunctional Urethane (Meth) Acrylate (A1-1) Multifunctional Urethane (Meth) Acrylate “Art Resin UN-1255” (trade name) of Negami Industrial Co., Ltd. The number 2 of (meth) acryloyl groups. All polyol compounds are polyester polyols. Mass average molecular weight 8000.
(A1-2) Multifunctional urethane (meth) acrylate "REAX-2" (trade name) of Negami Industrial Co., Ltd. The number 2 of (meth) acryloyl groups. All polyol compounds are polyester polyols. Mass average molecular weight 4500.
(A1-3) Multifunctional urethane (meth) acrylate "UV 3520 EA" (trade name) of Nippon Synthetic Chemical Co., Ltd. The number 2 of (meth) acryloyl groups. All polyol compounds are polyester polyols. Mass average molecular weight 14000.
(A1-4) Multifunctional urethane (meth) acrylate "UN 9000 PEP" (trade name) of Negami Industrial Co., Ltd. The number 2 of (meth) acryloyl groups. All polyol compounds are polycarbonate polyols. Mass average molecular weight 5000.
(A1-5) Multifunctional urethane (meth) acrylate "KY101" (trade name) of Negami Industrial Co., Ltd. The number 2 of (meth) acryloyl groups. All polyol compounds are polycaprolactones (polyester polyols). Mass average molecular weight 3000.
(A1-6) Multifunctional urethane (meth) acrylate "KY103" (trade name) of Negami Industrial Co., Ltd. The number 2 of (meth) acryloyl groups. All polyol compounds are polycaprolactones (polyester polyols). Mass average molecular weight 5500.
(A1-7) Multifunctional urethane (meth) acrylate "UN5500" (trade name) of Negami Industrial Co., Ltd. The number 9 of (meth) acryloyl groups. All polyol compounds are polycarbonate polyols. Mass average molecular weight 86000.
 (A’1)上記成分(A1)以外の多官能ウレタン(メタ)アクリレート
 (A’1-1)根上工業株式会社の多官能ウレタン(メタ)アクリレート「アートレジンUN-6300」(商品名)。(メタ)アクリロイル基の数2個。ポリオール化合物はポリエーテルポリオール。質量平均分子量12700。
(A'1) Multifunctional urethane (meth) acrylates other than the above component (A1) (A'1-1) Multifunctional urethane (meth) acrylate "Art resin UN-6300" (trade name) manufactured by Negami Co., Ltd. The number 2 of (meth) acryloyl groups. Polyol compounds are polyether polyols. Mass average molecular weight 12700.
(B)アニオン性親水基を有する化合物
 (B-1)3-スルホニルプロピル-アクリレート・カリウム塩(下記式2の化合物)。
(B) Compound having an anionic hydrophilic group (B-1) 3-sulfonylpropyl-acrylate potassium salt (compound of the following formula 2).
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005
 (B-2)下記式3の化合物。 (B-2) A compound of the following formula 3.
Figure JPOXMLDOC01-appb-C000006
Figure JPOXMLDOC01-appb-C000006
 (B-3)下記式4の化合物。 (B-3) a compound of the following formula 4.
Figure JPOXMLDOC01-appb-C000007
Figure JPOXMLDOC01-appb-C000007
(C)平均粒子径1~100μmの樹脂粒子
 (C-1)ビックケミー・ジャパン株式会社の樹脂粒子「CERAFLOUR 1000」(商品名)。平均粒子径5μm。
 (C-2)根上工業株式会社のアクリル系樹脂粒子「アートパールSE-010T」(商品名)。平均粒子径10μm。
(C) Resin particles having an average particle diameter of 1 to 100 μm. (C-1) Resin particles “CERAFLOUR 1000” (trade name) of BIC Chemie Japan Ltd. Average particle size 5 μm.
(C-2) Acrylic resin particles "Art Pearl SE-010T" (trade name) of Negami Industrial Co., Ltd. Average particle size 10 μm.
(D)その他の成分
 (D-1)ライトケミカル工業株式会社の1分子中に2個以上のイソシアネート基を有する化合物「RV2」(商品名)。単位量当たりのイソシアネート基の個数:5.95モル/Kg。
 (D-2)BASF社のアセトフェノン系光重合開始剤(2-ヒロドキシ-1-{4-[4-(2-ヒドロキシ-2-メチル-プロピオニル)-ベンジル]フェニル}-2-メチル-プロパン-1-オン)「IRGACURE127」(商品名)。
 (D-3)メタノール。
 (D-4)1-メトキシ-2-プロパノール。
(D) Other components (D-1) Compound “RV2” (trade name) having two or more isocyanate groups in one molecule of Wright Chemical Industries, Ltd. Number of isocyanate groups per unit amount: 5.95 mol / kg.
(D-2) Acetophenone photopolymerization initiator (2-hydroxy-1- {4- [4- (2-hydroxy-2-methyl-propionyl) -benzyl] phenyl} -2-methyl-propane- of BASF AG 1-ON) "IRGACURE 127" (trade name).
(D-3) Methanol.
(D-4) 1-methoxy-2-propanol.
アンカーコート剤
 (P-1)東洋紡株式会社の非晶性ポリエステル樹脂「バイロン103」(商品名)100質量部、BASF社のヒドロキシフェニルトリアジン系紫外線吸収剤「TINUVIN479」(商品名)10質量部、上記成分(D-1)3.3質量部、メチルエチルケトン120質量部、及び酢酸エチル240質量部を混合撹拌して得た塗料。
Anchor coating agent (P-1) 100 parts by mass of non-crystalline polyester resin "VYLON 103" (trade name) of Toyobo Co., Ltd., 10 parts by mass of hydroxyphenyl triazine ultraviolet absorber "TINUVIN 479" (trade name) of BASF, A paint obtained by mixing and stirring 3.3 parts by mass of the component (D-1), 120 parts by mass of methyl ethyl ketone, and 240 parts by mass of ethyl acetate.
例1
1.塗料の調製
 上記成分(A2-1)33質量部、上記成分(A1-1)67質量部、上記成分(B-1)37質量部、上記成分(C-1)30質量部、上記成分(C-2)20質量部、上記成分(D-1)6質量部、上記成分(D-2)3.5質量部、上記成分(D-3)50質量部、及び上記成分(D-4)150質量部を混合撹拌し、塗料を得た。
Example 1
1. Preparation of paint 33 parts by mass of the component (A2-1), 67 parts by mass of the component (A1-1), 37 parts by mass of the component (B-1), 30 parts by mass of the component (C-1), the component C-2) 20 parts by mass, 6 parts by mass of the component (D-1), 3.5 parts by mass of the component (D-2), 50 parts by mass of the component (D-3), and the component (D-4) 150 parts by mass was mixed and stirred to obtain a paint.
2.化粧シートの製造
 (2-1)リケンテクノス株式会社の厚み250μm、白色の着色ポリブチレンテレフタレート系樹脂フィルム「HR(WHT)」(商品名)の片面の上に、塩化ビニル・酢酸ビニル共重合体をメジウムとするインクを用いて厚み1μmの木目柄の印刷層を形成した。
2. Production of decorative sheet (2-1) A vinyl chloride / vinyl acetate copolymer is formed on one side of a colored polybutylene terephthalate resin film "HR (WHT)" (trade name) with a thickness of 250 μm and white of Riken Technos Co., Ltd. A printing layer having a thickness of 1 μm was formed using an ink as a medium.
 (2-2)次に上記(2-1)で形成した印刷層の面の上に、フィルムメイヤーバー方式の塗工装置を使用し、上記アンカーコート剤(P-1)を用い、硬化後の厚みが0.8μmとなるようにアンカーコート層を形成した。 (2-2) Next, a film mayer bar type coating apparatus is used on the surface of the printing layer formed in the above (2-1), and after curing using the above anchor coating agent (P-1) The anchor coat layer was formed to have a thickness of 0.8 μm.
 (2-3)更に上記(2-2)で形成したアンカーコート層の面の上に、フィルムメイヤーバー方式の塗工装置を使用し、上記1で得た塗料を用い、硬化後の厚みが5μmとなるように塗膜を形成し、化粧シートを得た。 (2-3) Furthermore, on the surface of the anchor coat layer formed in the above (2-2), using a coating device of a film mayer bar method, using the paint obtained in the above 1, the thickness after curing is A coating was formed to a thickness of 5 μm to obtain a decorative sheet.
 得られた化粧シートについて、上記試験(i)~(vii)を行った。結果を表1に示す。 The above tests (i) to (vii) were performed on the obtained decorative sheet. The results are shown in Table 1.
例2~16、6-1
 塗料の配合を表1又は2に示すものに変更したこと以外は例1と同様に、化粧シートの作成および物性の測定・評価を行った。結果を表1~2に示す。
Examples 2-16, 6-1
Preparation of a decorative sheet and measurement and evaluation of physical properties were conducted in the same manner as in Example 1 except that the composition of the paint was changed to those shown in Table 1 or 2. The results are shown in Tables 1 and 2.
 なお、例1~10、13~16、6-1は、所謂2D成形用の化粧シートとして設計した。例11、12は、所謂1D成形用の化粧シートとして設計した。 Examples 1 to 10, 13 to 16, and 6-1 were designed as so-called decorative sheets for 2D molding. Examples 11 and 12 were designed as decorative sheets for so-called 1D molding.
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000009
 本発明の塗料であって、所謂2D成形用として設計された化粧シートは、汚れ除去性、耐熱性、塗工面の平滑性、及び耐折曲性に優れる。
 本発明の塗料であって、所謂1D成形用として設計された化粧シートは、汚れ除去性、耐熱性、塗工面の平滑性、及び耐傷付き性に優れる。また、この化粧シートは、所謂1D成形用としては十分な耐折曲性を有している。
The decorative sheet of the present invention, which is designed for so-called 2D molding, is excellent in stain removability, heat resistance, smoothness of coated surface, and bending resistance.
The decorative sheet of the present invention, which is designed for so-called 1D molding, is excellent in stain removability, heat resistance, smoothness of the coated surface, and scratch resistance. Moreover, this decorative sheet has bending resistance sufficient for so-called 1D molding.
 1: 塗膜
 2:印刷層
 3:着色熱可塑性樹脂フィルムの層
 4:粘着剤層
 
1: Coating 2: Printing layer 3: Layer of colored thermoplastic resin film 4: Adhesive layer

Claims (5)

  1.  (A)多官能(メタ)アクリレート100質量部;及び、
     (B)スルホン酸基、カルボキシル基、及びリン酸基からなる群から選択される少なくとも1種のアニオン性親水基を有する化合物5~100質量部
    を含み;
     無機粒子を含まず、
     ここで上記(A)多官能(メタ)アクリレートは、ポリオール化合物に由来する構成単位の総和を100質量%として、ポリエステルポリオール、及びポリカーボネートポリオールからなる群から選択される1種以上のポリオール化合物に由来する構成単位を50質量%以上の量で含む(A1)多官能ウレタン(メタ)アクリレートを、上記(A)多官能(メタ)アクリレートの総和を100質量%として、10~90質量%の量で含む、
    塗料。
    (A) 100 parts by mass of polyfunctional (meth) acrylate;
    (B) 5 to 100 parts by mass of a compound having at least one anionic hydrophilic group selected from the group consisting of a sulfonic acid group, a carboxyl group, and a phosphoric acid group;
    Does not contain inorganic particles,
    Here, the above (A) polyfunctional (meth) acrylate is derived from one or more types of polyol compounds selected from the group consisting of polyester polyols and polycarbonate polyols, with the total of structural units derived from polyol compounds being 100% by mass. (A1) multifunctional urethane (meth) acrylate containing 50% by mass or more of the constituent units in an amount of 10 to 90% by mass, based on 100% by mass of the total of (A) polyfunctional (meth) acrylates Including
    paint.
  2.  上記成分(A)多官能(メタ)アクリレート100質量部に対して、更に(C)平均粒子径1~100μmの樹脂粒子5~200質量部を含む、請求項1に記載の塗料。 The paint according to claim 1, further comprising 5 to 200 parts by mass of resin particles (C) having an average particle diameter of 1 to 100 μm with respect to 100 parts by mass of the component (A) polyfunctional (meth) acrylate.
  3.  上記成分(A1)多官能ウレタン(メタ)アクリレートの質量平均分子量が3,000~50,000である、請求項1又は2に記載の塗料。 The paint according to claim 1 or 2, wherein the weight average molecular weight of the component (A1) polyfunctional urethane (meth) acrylate is 3,000 to 50,000.
  4.  請求項1~3の何れか1項に記載の塗料から形成された塗膜を含む化粧シート。 A decorative sheet comprising a coating film formed from the paint according to any one of claims 1 to 3.
  5.  実使用状態において通常視認される側の面から順に、請求項1~3の何れか1項に記載の塗料から形成された塗膜、及び熱可塑性樹脂フィルムの層を含み;
     上記塗膜の表面の水接触角が15度以下であり;
     マンドレル試験の値が10mm以下である、化粧シート。
    A coating film formed of the paint according to any one of claims 1 to 3 and a layer of a thermoplastic resin film in order from the side of the side that is usually viewed in the actual use state;
    The water contact angle of the surface of the above-mentioned coating film is 15 degrees or less;
    The decorative sheet whose value of a mandrel test is 10 mm or less.
PCT/JP2018/025321 2017-08-10 2018-07-04 Coating material for forming coating film with stain removability, and decorative sheet obtained using same WO2019031116A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07266511A (en) * 1994-03-31 1995-10-17 Dainippon Printing Co Ltd Matte decorative sheet having scratch resistance
JPH0953025A (en) * 1995-08-11 1997-02-25 Sanyo Chem Ind Ltd Actinic radiation-curing composition
WO2006019175A1 (en) * 2004-08-19 2006-02-23 Kansai Paint Co., Ltd. Photocurable composition for forming antifog coating
JP2007002034A (en) * 2005-06-22 2007-01-11 Bau Japan Kk Antifogging film composition and antifogging mirror
WO2007064003A1 (en) * 2005-12-02 2007-06-07 Mitsui Chemicals, Inc. Single layer film and hydrophilic material composed of same
JP2012218276A (en) * 2011-04-07 2012-11-12 Dainippon Printing Co Ltd Decorative sheet, and decorative resin molded article using the same

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6028660B2 (en) 2013-03-29 2016-11-16 Toto株式会社 Hydrophilic coating composition, hydrophilic coating film, water-borne article, and method for producing hydrophilic coating film
KR102436845B1 (en) * 2015-09-10 2022-08-26 동우 화인켐 주식회사 Hard Coating Composition and Hard Coating Film Using the Same

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07266511A (en) * 1994-03-31 1995-10-17 Dainippon Printing Co Ltd Matte decorative sheet having scratch resistance
JPH0953025A (en) * 1995-08-11 1997-02-25 Sanyo Chem Ind Ltd Actinic radiation-curing composition
WO2006019175A1 (en) * 2004-08-19 2006-02-23 Kansai Paint Co., Ltd. Photocurable composition for forming antifog coating
JP2007002034A (en) * 2005-06-22 2007-01-11 Bau Japan Kk Antifogging film composition and antifogging mirror
WO2007064003A1 (en) * 2005-12-02 2007-06-07 Mitsui Chemicals, Inc. Single layer film and hydrophilic material composed of same
JP2012218276A (en) * 2011-04-07 2012-11-12 Dainippon Printing Co Ltd Decorative sheet, and decorative resin molded article using the same

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