WO2019028813A1 - One-shot injection molding mold and injection molding method thereof - Google Patents
One-shot injection molding mold and injection molding method thereof Download PDFInfo
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- WO2019028813A1 WO2019028813A1 PCT/CN2017/097025 CN2017097025W WO2019028813A1 WO 2019028813 A1 WO2019028813 A1 WO 2019028813A1 CN 2017097025 W CN2017097025 W CN 2017097025W WO 2019028813 A1 WO2019028813 A1 WO 2019028813A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
- B29C45/04—Injection moulding apparatus using movable moulds or mould halves
- B29C45/06—Injection moulding apparatus using movable moulds or mould halves mounted on a turntable, i.e. on a rotating support having a rotating axis parallel to the mould opening, closing or clamping direction
Definitions
- the invention relates to a single injection molding die and an injection molding method thereof.
- the purpose of the invention patent is to provide a mold with high product yield and safe production process and a molding method thereof.
- the invention adopts the following technical solutions:
- a one-shot injection molding mold characterized in that the mold comprises the following devices: a mold body, a cylinder and a bracket;
- the oil cylinder is used for opening and closing a mold body, and the bracket is used for supporting the mold body;
- the mold body is divided into a front mold part and a back mold part;
- the front mold member includes panels (2-8), hot nozzle splitter plates (2-9) and front molds which are sequentially stacked. Board (2-3);
- the rear mold member includes a rear template (2-4), a thimble panel (2-5), a thimble bottom plate (2-6) and a bottom plate (2-7) which are sequentially stacked;
- a middle mold core (2) is disposed in a middle portion of the front mold plate (2-3), and a rear mold core (2) corresponding to the front mold core (2) is disposed on the rear mold plate (2-4) (3) a cavity formed between the front core (2) and the rear core (3), the cavity being symmetrically disposed in the first cavity (2-1) and the second cavity (2-2) ;
- the middle portion of the panel (2-8) is provided with a positioning ring (4) for positioning the mold on the injection molding machine, so that the nozzle of the injection molding machine and the hot runner system of the mold (3-1) The injection port corresponds.
- a single injection molding die wherein said cylinder has four, a first cylinder (44-1), a second cylinder (44-2), and a third cylinder (44). -3) and a fourth cylinder (46), the first cylinder (44-1) is located at the top of the mold body, and the second cylinder (44-2) and the third cylinder (44-3) are respectively located at the rear of the template On the side, the second cylinder (44-2) and the third cylinder (44-3) are located on a plane, and the fourth cylinder (46) can push the rear core (3) out of the cavity when the mold is opened.
- the lower part is provided with two symmetrically arranged first inclined guide columns (57), and the upper part is provided with two symmetrically disposed second inclined guide columns (58).
- Two symmetrical symmetric third guide columns (59) are arranged on the left and right sides.
- a one-shot injection molding die wherein the product (1) molded by the mold comprises a body (1-1) and a ring member on both sides of the body (1-1) (1-2); the front template (2-3) has a first gate (71) in the middle of the first cavity for forming the body (1-1) of the injection molded product (1); the front template The upper side of the second cavity has a second gate (72) and a third gate (73) for injection molding to form two annular members (1-2) of the injection molded product.
- the upper part is provided with two symmetrically disposed second sliders (10), and the left and right sides of the rear core (3) are provided with two symmetrically disposed third sliders (11), and the rear cores (3) are arranged on both sides of the upper side.
- the first slider (9), the second slider (10) and the third slider (11) each have a slot; the first oblique guide post (57) can be inserted into the guide slot of the first slider (9) The second oblique guide post (58) can be inserted into the guide groove of the second slider (10), and the third oblique guide post (59) can be inserted into the guide groove of the third slider (11).
- a one-shot injection molding die wherein the central portion of the rear core (3) has a hole, and the hole extends vertically outwardly with a rotating device, and the rotating device includes a rotating shaft ( 40), gear (41), rack (38);
- One end of the rotating shaft (40) is connected to the hole of the rear core (3), and the other end is perpendicular to the rear core (3) Extending outwardly and connecting with the fourth cylinder (46), the gear (41) and the rack (38) are engaged, and the gear (41) is driven to rotate by the rack (38), thereby driving the rotation of the rotating shaft (40), so that
- the core (3) is rotatable as the rotating shaft (40) rotates,
- a one-shot injection molding die wherein said rotating shaft (40) has a first guiding sleeve (42) and a second guiding sleeve (43) at a joint with the rear die plate in the axial direction. ).
- the first slider (9), the second slider (10), the third slider (11) and the fourth slider (12) are in a core state, and the first cavity (2-1) in the mold And the cavity of the second cavity (2-2) is empty; firstly opening the heating system of the first gate (71), closing the heating system of the second gate (72) and the third gate (73) So that the first gate (71) is injection molded in the first cavity (2-1) to prepare the body (1-1) of the product (1);
- Step two opening the heating system of the second gate (72) and the third gate (73), so that the first gate (71), the second gate (72) and the third gate (73) are simultaneously heated;
- the second cylinder (44-2) and the third cylinder (44-3) drive the fourth slider (12) to open, the first inclined guide post (57), the second oblique guide post (58) and the third oblique guide post (59) driving the first slider (9), respectively
- the two sliders (10) and the third slider (11) are opened;
- the fourth cylinder (46) pushes the rotating shaft (40) to push the rear core (3) out of the cavity, and then drives the meshing rack (38) and the gear (41) through the first cylinder (44-1). Therefore, the rear core (3) is rotated by 180° along the rotating shaft of the push rod, and after the rotation is completed, the rotating shaft is driven by the fourth cylinder (46) to pull the rear core (3) back into the cavity.
- the body (1-1) of the product (1) is injection molded by the first gate (71) in the first cavity (2-1) to the second cavity;
- the second cylinder (44-2) and the third cylinder (44-3) drive the fourth slider (12) to slide in the opposite direction of the step three of the mold opening step, the first oblique guide column (57), and the second oblique guide
- the column (58) and the third inclined guide column (59) respectively drive the first slider (9), and the second slider (10) and the third slider (11) are slidably gathered in the opposite direction of the step three opening step;
- the first gate (71) continues to be injection molded in the first cavity (2-1) to prepare the body (1-1) of the product (1); meanwhile, the second gate (72) and The third gate (73) injects the annular member (1-2) on both sides of the body (1-1) in the second cavity to form a complete product (1);
- Step six second mold opening
- the complete product (1) formed in the second cavity is ejected by the thimble (63);
- Step 7 Repeat steps 3 through 6 for continuous production.
- step 6 the mold insert (35, 36) is engaged with the thimble (63) for ejecting the injection molded product during mold opening.
- the invention adopts a hot runner system, which greatly improves the injection efficiency, saves the material cost, and reduces the pollution to the environment.
- Figure 1 is a schematic structural view of an injection molded product of the present invention
- Figure 2 is an exploded perspective view of the product of Figure 1;
- Figure 3 is a perspective view of the mold of the present patent.
- Figure 4 is a cross-sectional perspective view of the mold of the present patent.
- Figure 5 is a perspective view taken along line B-B of Figure 4.
- Figure 6 is a front view of the present invention.
- Figure 7 is a view taken along line A-A of Figure 6;
- Figure 8 is a C-C plan view of Figure 6;
- Figure 9 is a side elevational, partial cross-sectional view of the mold of the present invention.
- Figure 10 is a side elevational, partial cross-sectional view of the mold of the present invention.
- Figure 11 is a side elevational, partial cross-sectional view of the mold of the present invention.
- Figure 12 is a side elevational, partial cross-sectional view of the mold of the present invention.
- Figure 13 is a side elevational, partial cross-sectional view of the mold of the present invention.
- Figure 14 is a perspective view of different parts of the injection molded product of the present invention.
- a one-shot injection molding mold characterized in that the mold comprises the following devices: a mold body, a cylinder and a bracket;
- the oil cylinder is used for opening and closing a mold body, and the bracket is used for supporting the mold body;
- the mold body is divided into a front mold part and a back mold part;
- the front mold part comprises a panel (2-8), a hot nozzle splitter (2-9) and a front template (2-3) arranged in a stack;
- the rear mold member includes a rear template (2-4), a thimble panel (2-5), a thimble bottom plate (2-6) and a bottom plate (2-7) which are sequentially stacked;
- a middle mold core (2) is disposed in a middle portion of the front mold plate (2-3), and a rear mold core (2) corresponding to the front mold core (2) is disposed on the rear mold plate (2-4) (3) a cavity formed between the front core (2) and the rear core (3), the cavity being symmetrically disposed in the first cavity (2-1) and the second cavity (2-2) ;
- the middle portion of the panel (2-8) is provided with a positioning ring (4) for positioning the mold on the injection molding machine, so that the nozzle of the injection molding machine and the hot runner system of the mold (3-1) The injection port corresponds.
- the bracket is located at an upper portion of the mold body, and the bracket comprises a hanging beam (5) and a supporting column (6).
- the supporting column (6) has two ends, one end is respectively connected with the panel and the bottom plate, and the other end is connected with the die beam ( 5) Phase even.
- the lifting beam (5) and the supporting column (6) are located on one plane.
- the cylinder has four, a first cylinder (44-1), a second cylinder (44-2), a third cylinder (44-3) and a fourth cylinder (46), the first cylinder (44-1) ) at the top of the mold body, the second cylinder (44-2) and the third cylinder (44-3) are respectively located on both sides of the rear template, the second cylinder (44-2) and the third cylinder (44-3) ) lying on a plane, the fourth cylinder (46) can push the rear core (3) out of the cavity when the mold is opened.
- the front part of the front template (2-3) is provided with a front core (2) of a work shape, and the lower part of the front core (2) is provided with two symmetrically disposed first inclined guide columns (57), and the upper part is arranged There are two symmetrically disposed second inclined guide columns (58), and two symmetrically disposed third inclined guide columns (59) are disposed on the left and right sides.
- the product (1) molded by the mold comprises a body (1-1) and an annular member (1-2) on both sides of the body (1-1); the front template (2-3) is located in the first type
- the middle portion of the cavity has a first gate (71) for forming the body (1-1) of the injection molded product (1); the front plate is located on both sides of the second cavity with a second gate (72) and a third portion A gate (73) for injection molding to form two annular members (1-2) of the injection molded product.
- the upper part is provided with two symmetrically disposed second sliders (10), and the left and right sides of the rear core (3) are provided with two symmetrically disposed third sliders (11), and the rear cores (3) are arranged on both sides of the upper side.
- the fourth slider (12) is respectively connected to the second cylinder (44-2) and the third cylinder (44-3);
- the first slider (9), the second slider (10) and the third slider (11) each have an aperture groove;
- the inclined guide post (57) can be inserted into the guide groove of the first slider (9), the second oblique guide post (58) can be inserted into the guide groove of the second slider (10), and the third oblique guide post (59) It can be inserted into the guide groove of the third slider (11).
- the middle portion of the rear core (3) has a hole, and the hole extends vertically outwardly, and the rotating device comprises a rotating shaft (40), a gear (41), and a rack (38);
- the core (3) extends outwardly to connect with the fourth cylinder (46), the gear (41) and the rack (38). Engaging with the rack (38) to drive the gear (41) to rotate, thereby driving the rotation of the rotating shaft (40), so that the rear core (3) can rotate with the rotation of the rotating shaft (40),
- the rotating shaft (40) has a first guiding sleeve (42) and a second guiding sleeve (43) at a joint with the rear template in the axial direction.
- the thimble panel (2-5) is disposed at a position opposite to the second cavity with a plurality of thimbles (63), and a return spring (65) is disposed between the ejector panel and the rear plate.
- An insert pinch plate (37) is disposed between the rear die plate and the first cavity and the second cavity, and the insert pinch plate (37) has a plurality of rear die inserts (35, 36), after the mold opening
- the insert pins (35, 36) are fitted with thimbles (63) for ejecting the injection molded product.
- the first slider (9) has a first slider pressing plate (13)
- the second slider (10) has a second slider pressing plate (14)
- the third slider (11) has a third slider pressing plate ( 15)
- the fourth slider (12) has Fourth slider plate (16).
- the mold further includes a first shovel base (17), a second shovel base (18) and a third shovel base (19) for fixing the first slider (9) and the second slider respectively after clamping. 10) and a third slider (11); a wear-resistant sheet is further provided between the first shovel base (17), the second shovel base (18) and the third shovel base (19) and the slider.
- the first slider (9), the second slider (10), the third slider (11), and the fourth slider (12) are respectively associated with the first insert (31) and the second insert (32)
- the third insert (33) is connected to one end of the fourth insert (34), the other end of the first insert (31) is located in the second cavity, the second insert (32), the third insert The other end of the piece (33) and the fourth insert (34) are located in the first cavity.
- the top of the mold also has a second spring (66) connected to the second slider (10) for fixing the second slider (10) after the mold is opened, the second spring (66) ) also has a baffle (68).
- a guide post (56) is disposed between the front template and the rear template adjacent to the second cavity portion, and the outer side of the guide post (56) has a first guide sleeve (54) and a second guide sleeve (55).
- the lower portion of the panel and the bottom plate also has a support post (69).
- the ejector panel and the thimble bottom plate are fixedly connected by the struts (8) on both sides, and the struts (8) are fixed to the bottom plate by nuts.
- the third insert (33) has a waterproof ring (61) thereon.
- the first slider (9), the second slider (10), the third slider (11) and the fourth slider (12) are in a core state, and the core state is that all the sliders face the core Movement, the cavity of the first cavity (2-1) and the second cavity (2-2) in the mold are all empty; firstly open the heating system of the first gate (71), close the second gate (72) and a heating system of the third gate (73), such that the first gate (71) is injection molded in the first cavity (2-1) to prepare the body (1-1) of the product (1);
- Step two opening the heating system of the second gate (72) and the third gate (73), so that the first gate (71), the second gate (72) and the third gate (73) are simultaneously heated;
- the second cylinder (44-2) and the third cylinder (44-3) drive the fourth slider (12) to open (moving away from the product), the first oblique guide post (57), and the second oblique guide post (58) and the third inclined guide column (59) respectively drive the first slider (9), the second slider (10) and the third slider (11) are opened (moving away from the product);
- the fourth cylinder (46) pushes the rotating shaft (40) to push the rear core (3) out of the cavity, and then drives the meshing rack (38) and the gear (41) through the first cylinder (44-1). Therefore, the rear core (3) is rotated by 180° along the rotating shaft of the push rod, and after the rotation is completed, the rotating shaft is driven by the fourth cylinder (46) to pull the rear core (3) back into the cavity.
- the body (1-1) of the product (1) is injection molded by the first gate (71) in the first cavity (2-1) to the second cavity;
- the second cylinder (44-2) and the third cylinder (44-3) drive the fourth slider (12) to slide in the opposite direction of the step three of the mold opening step, the first oblique guide column (57), and the second oblique guide
- the column (58) and the third inclined guide column (59) respectively drive the first slider (9), and the second slider (10) and the third slider (11) are slidably gathered in the opposite direction of the step three opening step;
- the first gate (71) continues to be injection molded in the first cavity (2-1) to prepare the body (1-1) of the other product (1); meanwhile, the second gate (72) And the third gate (73) injects the annular member (1-2) on both sides of the body (1-1) rotated by the first cavity in the third step in the second cavity to form a complete product ( 1);
- Step six second mold opening
- the complete product (1) formed in the second cavity is ejected by the thimble (63);
- Step 7 Repeat steps 3 through 6 for continuous production.
- the core (3) is rotated by 180° along the rotating shaft of the push rod.
- the fourth cylinder (46) drives the rotating shaft to pull the rear core (3) back into the cavity, and the cavity still has the sum.
- the first cavity (2-1) and the second cavity (2-2) are identical in shape before rotation.
- step 6 the mold insert (35, 36) and the thimble (63) are used for the injection molded product when the mold is opened. Eject.
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
A one-shot injection molding mold and a method adopting the mold to perform molding, the mold comprising: a mold body, a hydraulic cylinder and a support, the hydraulic cylinder being for opening and closing the mold body and the support being for supporting the mold body. The mold and forming method can effectively avoid low yields caused by problems with molding pressure, and the manual placing of products during production which is a safety risk.
Description
本发明涉及一种一次注塑成型模具及其注塑成型方法。The invention relates to a single injection molding die and an injection molding method thereof.
目前现有的技术方案,制备例如双入水口的水龙头这种H状的产品时,通常采用分步骤进行制备,首先制备一部分,然后取出,之后再次放入模具中进行注塑另一部分,这种操作会导致产品会受注塑压力的影响而变形,导致产品内部损坏,产品无法使用,造成产品成品率不高。由于注塑产品另一部分时,需要人工将第一部分产品放置到模具中,会导致机器容易压到人造成重大世故,降低产品生产过程的安全性。At present, in the prior art, when preparing an H-shaped product such as a double-inlet faucet, it is usually prepared in a stepwise manner, first preparing a part, then taking it out, and then putting it into the mold again to mold another part. The product will be deformed by the influence of the injection pressure, resulting in internal damage of the product, the product can not be used, resulting in low product yield. Due to the other part of the injection molding product, it is necessary to manually place the first part of the product into the mold, which will cause the machine to be easily crushed to a serious cause and reduce the safety of the production process.
发明内容Summary of the invention
本发明专利的目的在于提供一种产品成品率高、且生产过程安全的模具及其成型方法,本发明采用如下技术方案:The purpose of the invention patent is to provide a mold with high product yield and safe production process and a molding method thereof. The invention adopts the following technical solutions:
一种一次注塑成型模具,其特征在于该模具包括以下装置:模具本体、油缸和支架;A one-shot injection molding mold, characterized in that the mold comprises the following devices: a mold body, a cylinder and a bracket;
所述油缸用于开合模具本体,支架用于支撑该模具本体;The oil cylinder is used for opening and closing a mold body, and the bracket is used for supporting the mold body;
所述模具本体分为前模部件和后模部件;The mold body is divided into a front mold part and a back mold part;
所述前模部件包括依次层叠设置的面板(2-8),热嘴分流板(2-9)和前模
板(2-3);The front mold member includes panels (2-8), hot nozzle splitter plates (2-9) and front molds which are sequentially stacked.
Board (2-3);
后模部件包括依次层叠设置的后模板(2-4),顶针面板(2-5),顶针底板(2-6)和底板(2-7);The rear mold member includes a rear template (2-4), a thimble panel (2-5), a thimble bottom plate (2-6) and a bottom plate (2-7) which are sequentially stacked;
所述前模板(2-3)的中部设置有一个工形的前模芯(2),后模板(2-4)上具有与前模芯(2)对应设置的工形后模芯(3),所述前模芯(2)和后模芯(3)之间形成型腔,该型腔为中心对称设置的第一型腔(2-1)和第二型腔(2-2);A middle mold core (2) is disposed in a middle portion of the front mold plate (2-3), and a rear mold core (2) corresponding to the front mold core (2) is disposed on the rear mold plate (2-4) (3) a cavity formed between the front core (2) and the rear core (3), the cavity being symmetrically disposed in the first cavity (2-1) and the second cavity (2-2) ;
所述面板(2-8)的中部设置有定位圈(4),该定位圈(4)用于模具定位安装在注塑机上,使得注塑机喷嘴与模具的热流道系统(3-1)的注射口相对应。The middle portion of the panel (2-8) is provided with a positioning ring (4) for positioning the mold on the injection molding machine, so that the nozzle of the injection molding machine and the hot runner system of the mold (3-1) The injection port corresponds.
2、如权利要求1所述的一种一次注塑成型模具,其特征在于,所述支架位于模具本体上部,所述支架包括吊模梁(5)和支撑柱(6),所述支撑柱(6)具有两根,一端分别与面板和底板相连,另一端与模梁(5)相连。2. A single injection molding die according to claim 1, wherein said bracket is located at an upper portion of the mold body, said bracket comprising a hanging beam (5) and a support column (6), said support column ( 6) There are two, one end is connected to the panel and the bottom plate respectively, and the other end is connected to the mold beam (5).
3、如权利要求1所述的一种一次注塑成型模具,其特征在于,所述油缸具有四个,第一油缸(44-1),第二油缸(44-2),第三油缸(44-3)和第四油缸(46),所述第一油缸(44-1)位于模具本体的顶部,第二油缸(44-2)和第三油缸(44-3)分别位于后模板的两侧,所述第二油缸(44-2)和第三油缸(44-3)位于一个平面上,第四油缸(46)在开模时可将后模芯(3)顶出型腔。3. A single injection molding die according to claim 1, wherein said cylinder has four, a first cylinder (44-1), a second cylinder (44-2), and a third cylinder (44). -3) and a fourth cylinder (46), the first cylinder (44-1) is located at the top of the mold body, and the second cylinder (44-2) and the third cylinder (44-3) are respectively located at the rear of the template On the side, the second cylinder (44-2) and the third cylinder (44-3) are located on a plane, and the fourth cylinder (46) can push the rear core (3) out of the cavity when the mold is opened.
4、如权利要求1所述的一种一次注塑成型模具,其特征在于,所述前模板(2-3)的中部设置有一个工形的前模芯(2),前模芯(2)的下部设置有两个对称设置的第一斜导柱(57),上部设置有两个对称设置的第二斜导柱(58),
左右两侧设置有两个对称设置的第三斜导柱(59)。4. A single injection molding die according to claim 1, wherein a front core (2) and a front core (2) are disposed in a middle portion of the front die plate (2-3). The lower part is provided with two symmetrically arranged first inclined guide columns (57), and the upper part is provided with two symmetrically disposed second inclined guide columns (58).
Two symmetrical symmetric third guide columns (59) are arranged on the left and right sides.
5、如权利要求1所述的一种一次注塑成型模具,其特征在于,该模具所注塑的产品(1),包括本体(1-1)和位于本体(1-1)两侧的环形部件(1-2);所述前模板(2-3)上位于第一型腔的中部具有第一浇口(71),用于形成注塑产品(1)的本体(1-1);前模板上位于第二型腔的两侧具有第二浇口(72)和第三浇口(73),用于注塑形成注塑产品的两个环形部件(1-2)。A one-shot injection molding die according to claim 1, wherein the product (1) molded by the mold comprises a body (1-1) and a ring member on both sides of the body (1-1) (1-2); the front template (2-3) has a first gate (71) in the middle of the first cavity for forming the body (1-1) of the injection molded product (1); the front template The upper side of the second cavity has a second gate (72) and a third gate (73) for injection molding to form two annular members (1-2) of the injection molded product.
6、如权利要求1所述的一种一次注塑成型模具,其特征在于,所述后模芯(3)下部设置有两个对称设置的第一滑块(9),后模芯(3)上部设置有两个对称设置的第二滑块(10),后模芯(3)左右两侧设置有两个对称设置的第三滑块(11),后模芯(3)上部两侧设置有两个对称设置的第四滑块(12)6. A single injection molding die according to claim 1, wherein the lower core (3) is provided with two symmetrically disposed first sliders (9) and a rear core (3). The upper part is provided with two symmetrically disposed second sliders (10), and the left and right sides of the rear core (3) are provided with two symmetrically disposed third sliders (11), and the rear cores (3) are arranged on both sides of the upper side. Fourth slider with two symmetrical settings (12)
7、如权利要求6所述的一种一次注塑成型模具,其特征在于,所述第四滑块(12)分别与第二油缸(44-2)和第三油缸(44-3)相连;7. A single injection molding die according to claim 6, wherein said fourth slider (12) is connected to a second cylinder (44-2) and a third cylinder (44-3), respectively;
第一滑块(9),第二滑块(10)和第三滑块(11)中间均具有孔槽;第一斜导柱(57)可插入第一滑块(9)的导槽中,第二斜导柱(58)可插入第二滑块(10)的导槽中,第三斜导柱(59)可插入第三滑块(11)的导槽中。The first slider (9), the second slider (10) and the third slider (11) each have a slot; the first oblique guide post (57) can be inserted into the guide slot of the first slider (9) The second oblique guide post (58) can be inserted into the guide groove of the second slider (10), and the third oblique guide post (59) can be inserted into the guide groove of the third slider (11).
8、如权利要求1所述的一种一次注塑成型模具,其特征在于,所述后模芯(3)的中部具有孔洞该孔洞垂直向外延伸设置有转动装置,该转动装置包括转动轴(40),齿轮(41),齿条(38);A one-shot injection molding die according to claim 1, wherein the central portion of the rear core (3) has a hole, and the hole extends vertically outwardly with a rotating device, and the rotating device includes a rotating shaft ( 40), gear (41), rack (38);
所述转动轴(40)的一端与后模芯(3)的孔洞连接,另一端垂直后模芯(3)
向外延伸与第四油缸(46)连接,齿轮(41)和齿条(38)相啮合,通过齿条(38)带动齿轮(41)转动,从而带动转动轴(40)的转动,使得后模芯(3)能够随着转动轴(40)的转动而旋转,One end of the rotating shaft (40) is connected to the hole of the rear core (3), and the other end is perpendicular to the rear core (3)
Extending outwardly and connecting with the fourth cylinder (46), the gear (41) and the rack (38) are engaged, and the gear (41) is driven to rotate by the rack (38), thereby driving the rotation of the rotating shaft (40), so that The core (3) is rotatable as the rotating shaft (40) rotates,
9、如权利要求8所述的一种一次注塑成型模具,其特征在于,所述转动轴(40)沿轴向与后模板连接处具有第一导向套(42)和第二导向套(43)。A one-shot injection molding die according to claim 8, wherein said rotating shaft (40) has a first guiding sleeve (42) and a second guiding sleeve (43) at a joint with the rear die plate in the axial direction. ).
10、如权利要求1所述的一种一次注塑成型模具,其特征在于,所述顶针面板(2-5)与第二型腔相对的位置设置有多个顶针(63),顶针面板与后模板之间设置有复位弹簧(65),该复位弹簧(65)与弹簧导向(67)连接;开模时顶针(63)用于将注塑好的产品顶出,复位弹簧(65)用于使得顶针(63)复位。The one-shot injection molding die according to claim 1, wherein the thimble panel (2-5) is disposed at a position opposite to the second cavity with a plurality of thimbles (63), the ejector panel and the rear A return spring (65) is disposed between the templates, the return spring (65) is coupled to the spring guide (67); the ejector pin (63) is used to eject the injection molded product when the mold is opened, and the return spring (65) is used to make The thimble (63) is reset.
11、如权利要求10所述的一种一次注塑成型模具,其特征在于,所述后模板与第一型腔和第二型腔之间设置有镶针压板(37),该镶针压板(37)上具有多个后模镶针(35,36),开模时后模镶针(35,36)配合顶针(63)用于将注塑好的产品顶出。11. A single injection molding die according to claim 10, wherein a pin press plate (37) is disposed between the rear die plate and the first cavity and the second cavity, the pin press plate ( 37) There are a plurality of rear mold inserts (35, 36) on which the rear mold inserts (35, 36) are fitted with the thimbles (63) for ejecting the injection molded product.
12、如权利要求6所述的一种一次注塑成型模具,其特征在于,所述第一滑块(9)具有第一滑块压板(13),第二滑块(10)具有第二滑块压板(14),第三滑块(11)具有第三滑块压板(15),第四滑块(12)具有第四滑块压板(16)。12. A single injection molding die according to claim 6, wherein said first slider (9) has a first slider platen (13) and said second slider (10) has a second slider A block platen (14), a third slider (11) having a third slider platen (15), and a fourth slider (12) having a fourth slider platen (16).
13、如权利要求6所述的一种一次注塑成型模具,其特征在于,所述模具还包括第一铲基(17)、第二铲基(18)和第三铲基(19),当合模后分别用于固定第一滑块(9)、第二滑块(10)和第三滑块(11);第一铲基(17)、第二铲基(18)和第三铲基(19)与滑块之间还具有耐磨片。
13. A single injection molding die according to claim 6, wherein said mold further comprises a first shovel base (17), a second shovel base (18) and a third shovel base (19). After clamping, respectively, the first slider (9), the second slider (10) and the third slider (11) are fixed; the first shovel base (17), the second shovel base (18) and the third shovel There is also a wear plate between the base (19) and the slider.
14、如权利要求6所述的一种一次注塑成型模具,其特征在于所述第一滑块(9)、第二滑块(10)、第三滑块(11)和第四滑块(12)的分别与第一镶件(31)、第二镶件(32)、第三镶件(33)和第四镶件(34)的一端相连,所述第一镶件(31)另一端位于第二型腔中,第二镶件(32)、第三镶件(33)和第四镶件(34)的另一端位于第一型腔中。14. A single injection molding die according to claim 6, characterized by said first slider (9), second slider (10), third slider (11) and fourth slider ( 12) is connected to one end of the first insert (31), the second insert (32), the third insert (33) and the fourth insert (34), respectively, the first insert (31) One end is located in the second cavity, and the other ends of the second insert (32), the third insert (33) and the fourth insert (34) are located in the first cavity.
15、一种采用如权利要求1-14所述的一次注塑成型模具进行注塑的方法,其特征在于该方法包括以下步骤:15. A method of injection molding using a single injection molding die according to claims 1-14, characterized in that the method comprises the steps of:
步骤一,合模Step one, clamping
所述第一滑块(9),第二滑块(10)、第三滑块(11)和第四滑块(12)处于进芯状态,模具中的第一型腔(2-1)和第二型腔(2-2)的腔内均为空的;首先打开第一浇口(71)的加热系统,关闭第二浇口(72)和第三浇口(73)的加热系统,使得第一浇口(71)在第一型腔(2-1)注塑制备产品(1)的本体(1-1);The first slider (9), the second slider (10), the third slider (11) and the fourth slider (12) are in a core state, and the first cavity (2-1) in the mold And the cavity of the second cavity (2-2) is empty; firstly opening the heating system of the first gate (71), closing the heating system of the second gate (72) and the third gate (73) So that the first gate (71) is injection molded in the first cavity (2-1) to prepare the body (1-1) of the product (1);
步骤二,打开第二浇口(72)和第三浇口(73)的加热系统,使得第一浇口(71)、第二浇口(72)和第三浇口(73)同时加热;Step two, opening the heating system of the second gate (72) and the third gate (73), so that the first gate (71), the second gate (72) and the third gate (73) are simultaneously heated;
步骤三,开模,Step three, open the mold,
当本体(1-1)注塑完毕后,进行开模;After the body (1-1) is injection molded, the mold is opened;
第二油缸(44-2)和第三油缸(44-3)驱动第四滑块(12)打开,第一斜导柱(57),第二斜导柱(58)和第三斜导柱(59)分别驱动第一滑块(9),第
二滑块(10)和第三滑块(11)打开;The second cylinder (44-2) and the third cylinder (44-3) drive the fourth slider (12) to open, the first inclined guide post (57), the second oblique guide post (58) and the third oblique guide post (59) driving the first slider (9), respectively
The two sliders (10) and the third slider (11) are opened;
第四油缸(46)推动转动轴(40)将后模芯(3)顶出型腔,再通过第一油缸(44-1)带动相啮合的齿条(38)和齿轮(41)的传动,从而将后模芯(3)沿推杆转轴旋转180°,旋转完毕后由第四油缸(46)带动转动轴将后模芯(3)拉回型腔,The fourth cylinder (46) pushes the rotating shaft (40) to push the rear core (3) out of the cavity, and then drives the meshing rack (38) and the gear (41) through the first cylinder (44-1). Therefore, the rear core (3) is rotated by 180° along the rotating shaft of the push rod, and after the rotation is completed, the rotating shaft is driven by the fourth cylinder (46) to pull the rear core (3) back into the cavity.
此时,第一步骤中由第一浇口(71)在第一型腔(2-1)注塑制备产品(1)的本体(1-1)转动至第二型腔;At this time, in the first step, the body (1-1) of the product (1) is injection molded by the first gate (71) in the first cavity (2-1) to the second cavity;
步骤四,合模Step four, clamping
第二油缸(44-2)和第三油缸(44-3)驱动第四滑块(12)向步骤三开模步骤的反方向滑行聚拢,第一斜导柱(57),第二斜导柱(58)和第三斜导柱(59)分别驱动第一滑块(9),第二滑块(10)和第三滑块(11)向步骤三开模步骤的反方向滑行聚拢;The second cylinder (44-2) and the third cylinder (44-3) drive the fourth slider (12) to slide in the opposite direction of the step three of the mold opening step, the first oblique guide column (57), and the second oblique guide The column (58) and the third inclined guide column (59) respectively drive the first slider (9), and the second slider (10) and the third slider (11) are slidably gathered in the opposite direction of the step three opening step;
步骤五,注塑Step five, injection molding
步骤四合模完毕后,第一浇口(71)在第一型腔(2-1)中继续注塑制备产品(1)的本体(1-1);同时,第二浇口(72)和第三浇口(73)在第二型腔中注塑本体(1-1)两侧的环形部件(1-2),形成完整的产品(1);After the step 4 is completed, the first gate (71) continues to be injection molded in the first cavity (2-1) to prepare the body (1-1) of the product (1); meanwhile, the second gate (72) and The third gate (73) injects the annular member (1-2) on both sides of the body (1-1) in the second cavity to form a complete product (1);
步骤六,二次开模Step six, second mold opening
通过顶针(63)顶出在第二型腔中成型的完整产品(1);The complete product (1) formed in the second cavity is ejected by the thimble (63);
步骤七,重复步骤三至步骤六,进行循环连续生产。
Step 7. Repeat steps 3 through 6 for continuous production.
16、如权利要求15所述的注塑方法,其特征在于,步骤三中后模芯(3)沿推杆转轴旋转180°,旋转完毕后由第四油缸(46)带动转动轴将后模芯(3)拉回型腔,此时型腔中仍然具有和旋转前形状完全相同的第一型腔(2-1)和第二型腔(2-2)。The injection molding method according to claim 15, wherein in the third step, the core (3) is rotated by 180° along the rotating shaft of the push rod, and after the rotation is completed, the rotating shaft is driven by the fourth cylinder (46) to rotate the core. (3) Pull back the cavity, at this time, the cavity still has the first cavity (2-1) and the second cavity (2-2) which are exactly the same shape as before the rotation.
17、如权利要求15所述的注塑方法,其特征在于,步骤六中,开模时后模镶针(35,36)配合顶针(63)用于将注塑好的产品顶出。17. The injection molding method according to claim 15, wherein in step 6, the mold insert (35, 36) is engaged with the thimble (63) for ejecting the injection molded product during mold opening.
1、有效的避免因成型压力的问题造成的成品率不高问题和人工放置产品生产造成的安全隐患问题;1. Effectively avoid the problem of low yield due to molding pressure problems and safety hazards caused by manual placement of products;
2、本发明采用热流道系统,大大提高注塑效率,节约材料成本,降低了对环境的污染。2. The invention adopts a hot runner system, which greatly improves the injection efficiency, saves the material cost, and reduces the pollution to the environment.
图1为本发明注塑产品的结构示意图;Figure 1 is a schematic structural view of an injection molded product of the present invention;
图2为图1产品的分解示意图;Figure 2 is an exploded perspective view of the product of Figure 1;
图3为本专利模具的立体视图;Figure 3 is a perspective view of the mold of the present patent;
图4为本专利模具的剖面立体视图;Figure 4 is a cross-sectional perspective view of the mold of the present patent;
图5为图4中B-B向立体视图;Figure 5 is a perspective view taken along line B-B of Figure 4;
图6为本发明前模板视图;Figure 6 is a front view of the present invention;
图7为图6的A-A面视图;Figure 7 is a view taken along line A-A of Figure 6;
图8为图6的C-C面视图;Figure 8 is a C-C plan view of Figure 6;
图9为本发明模具的侧视局部剖视图;Figure 9 is a side elevational, partial cross-sectional view of the mold of the present invention;
图10为本发明模具的侧视局部剖视图;Figure 10 is a side elevational, partial cross-sectional view of the mold of the present invention;
图11为本发明模具的侧视局部剖视图;
Figure 11 is a side elevational, partial cross-sectional view of the mold of the present invention;
图12为本发明模具的侧视局部剖视图;Figure 12 is a side elevational, partial cross-sectional view of the mold of the present invention;
图13为本发明模具的侧视局部剖视图;Figure 13 is a side elevational, partial cross-sectional view of the mold of the present invention;
图14为本发明注塑产品不同部件的立体视图;Figure 14 is a perspective view of different parts of the injection molded product of the present invention;
下面结合具体实施例,进一步阐述本发明。The invention is further illustrated below in conjunction with specific embodiments.
一种一次注塑成型模具,其特征在于该模具包括以下装置:模具本体、油缸和支架;A one-shot injection molding mold, characterized in that the mold comprises the following devices: a mold body, a cylinder and a bracket;
所述油缸用于开合模具本体,支架用于支撑该模具本体;The oil cylinder is used for opening and closing a mold body, and the bracket is used for supporting the mold body;
所述模具本体分为前模部件和后模部件;The mold body is divided into a front mold part and a back mold part;
所述前模部件包括依次层叠设置的面板(2-8),热嘴分流板(2-9)和前模板(2-3);The front mold part comprises a panel (2-8), a hot nozzle splitter (2-9) and a front template (2-3) arranged in a stack;
后模部件包括依次层叠设置的后模板(2-4),顶针面板(2-5),顶针底板(2-6)和底板(2-7);The rear mold member includes a rear template (2-4), a thimble panel (2-5), a thimble bottom plate (2-6) and a bottom plate (2-7) which are sequentially stacked;
所述前模板(2-3)的中部设置有一个工形的前模芯(2),后模板(2-4)上具有与前模芯(2)对应设置的工形后模芯(3),所述前模芯(2)和后模芯(3)之间形成型腔,该型腔为中心对称设置的第一型腔(2-1)和第二型腔(2-2);A middle mold core (2) is disposed in a middle portion of the front mold plate (2-3), and a rear mold core (2) corresponding to the front mold core (2) is disposed on the rear mold plate (2-4) (3) a cavity formed between the front core (2) and the rear core (3), the cavity being symmetrically disposed in the first cavity (2-1) and the second cavity (2-2) ;
所述面板(2-8)的中部设置有定位圈(4),该定位圈(4)用于模具定位安装在注塑机上,使得注塑机喷嘴与模具的热流道系统(3-1)的注射口相对应。The middle portion of the panel (2-8) is provided with a positioning ring (4) for positioning the mold on the injection molding machine, so that the nozzle of the injection molding machine and the hot runner system of the mold (3-1) The injection port corresponds.
所述支架位于模具本体上部,所述支架包括吊模梁(5)和支撑柱(6),所述支撑柱(6)具有两根,一端分别与面板和底板相连,另一端与模梁(5)相
连。所述吊模梁(5)和支撑柱(6)位于一个平面。The bracket is located at an upper portion of the mold body, and the bracket comprises a hanging beam (5) and a supporting column (6). The supporting column (6) has two ends, one end is respectively connected with the panel and the bottom plate, and the other end is connected with the die beam ( 5) Phase
even. The lifting beam (5) and the supporting column (6) are located on one plane.
所述油缸具有四个,第一油缸(44-1),第二油缸(44-2),第三油缸(44-3)和第四油缸(46),所述第一油缸(44-1)位于模具本体的顶部,第二油缸(44-2)和第三油缸(44-3)分别位于后模板的两侧,所述第二油缸(44-2)和第三油缸(44-3)位于一个平面上,第四油缸(46)在开模时可将后模芯(3)顶出型腔。The cylinder has four, a first cylinder (44-1), a second cylinder (44-2), a third cylinder (44-3) and a fourth cylinder (46), the first cylinder (44-1) ) at the top of the mold body, the second cylinder (44-2) and the third cylinder (44-3) are respectively located on both sides of the rear template, the second cylinder (44-2) and the third cylinder (44-3) ) lying on a plane, the fourth cylinder (46) can push the rear core (3) out of the cavity when the mold is opened.
所述前模板(2-3)的中部设置有一个工形的前模芯(2),前模芯(2)的下部设置有两个对称设置的第一斜导柱(57),上部设置有两个对称设置的第二斜导柱(58),左右两侧设置有两个对称设置的第三斜导柱(59)。The front part of the front template (2-3) is provided with a front core (2) of a work shape, and the lower part of the front core (2) is provided with two symmetrically disposed first inclined guide columns (57), and the upper part is arranged There are two symmetrically disposed second inclined guide columns (58), and two symmetrically disposed third inclined guide columns (59) are disposed on the left and right sides.
该模具所注塑的产品(1),包括本体(1-1)和位于本体(1-1)两侧的环形部件(1-2);所述前模板(2-3)上位于第一型腔的中部具有第一浇口(71),用于形成注塑产品(1)的本体(1-1);前模板上位于第二型腔的两侧具有第二浇口(72)和第三浇口(73),用于注塑形成注塑产品的两个环形部件(1-2)。The product (1) molded by the mold comprises a body (1-1) and an annular member (1-2) on both sides of the body (1-1); the front template (2-3) is located in the first type The middle portion of the cavity has a first gate (71) for forming the body (1-1) of the injection molded product (1); the front plate is located on both sides of the second cavity with a second gate (72) and a third portion A gate (73) for injection molding to form two annular members (1-2) of the injection molded product.
6、如权利要求1所述的一种一次注塑成型模具,其特征在于,所述后模芯(3)下部设置有两个对称设置的第一滑块(9),后模芯(3)上部设置有两个对称设置的第二滑块(10),后模芯(3)左右两侧设置有两个对称设置的第三滑块(11),后模芯(3)上部两侧设置有两个对称设置的第四滑块(12)6. A single injection molding die according to claim 1, wherein the lower core (3) is provided with two symmetrically disposed first sliders (9) and a rear core (3). The upper part is provided with two symmetrically disposed second sliders (10), and the left and right sides of the rear core (3) are provided with two symmetrically disposed third sliders (11), and the rear cores (3) are arranged on both sides of the upper side. Fourth slider with two symmetrical settings (12)
所述第四滑块(12)分别与第二油缸(44-2)和第三油缸(44-3)相连;The fourth slider (12) is respectively connected to the second cylinder (44-2) and the third cylinder (44-3);
第一滑块(9),第二滑块(10)和第三滑块(11)中间均具有孔槽;第一
斜导柱(57)可插入第一滑块(9)的导槽中,第二斜导柱(58)可插入第二滑块(10)的导槽中,第三斜导柱(59)可插入第三滑块(11)的导槽中。The first slider (9), the second slider (10) and the third slider (11) each have an aperture groove;
The inclined guide post (57) can be inserted into the guide groove of the first slider (9), the second oblique guide post (58) can be inserted into the guide groove of the second slider (10), and the third oblique guide post (59) It can be inserted into the guide groove of the third slider (11).
所述后模芯(3)的中部具有孔洞该孔洞垂直向外延伸设置有转动装置,该转动装置包括转动轴(40),齿轮(41),齿条(38);The middle portion of the rear core (3) has a hole, and the hole extends vertically outwardly, and the rotating device comprises a rotating shaft (40), a gear (41), and a rack (38);
所述转动轴(40)的一端与后模芯(3)的孔洞连接,另一端垂直后模芯(3)向外延伸与第四油缸(46)连接,齿轮(41)和齿条(38)相啮合,通过齿条(38)带动齿轮(41)转动,从而带动转动轴(40)的转动,使得后模芯(3)能够随着转动轴(40)的转动而旋转,One end of the rotating shaft (40) is connected to the hole of the rear core (3), and the other end is perpendicularly extended. The core (3) extends outwardly to connect with the fourth cylinder (46), the gear (41) and the rack (38). Engaging with the rack (38) to drive the gear (41) to rotate, thereby driving the rotation of the rotating shaft (40), so that the rear core (3) can rotate with the rotation of the rotating shaft (40),
所述转动轴(40)沿轴向与后模板连接处具有第一导向套(42)和第二导向套(43)。The rotating shaft (40) has a first guiding sleeve (42) and a second guiding sleeve (43) at a joint with the rear template in the axial direction.
所述顶针面板(2-5)与第二型腔相对的位置设置有多个顶针(63),顶针面板与后模板之间设置有复位弹簧(65),该复位弹簧(65)与弹簧导向(67)连接;开模时顶针(63)用于将注塑好的产品顶出,复位弹簧(65)用于使得顶针(63)复位。The thimble panel (2-5) is disposed at a position opposite to the second cavity with a plurality of thimbles (63), and a return spring (65) is disposed between the ejector panel and the rear plate. The return spring (65) and the spring guide (67) Connection; the ejector pin (63) is used to eject the injection molded product when the mold is opened, and the return spring (65) is used to reset the ejector pin (63).
所述后模板与第一型腔和第二型腔之间设置有镶针压板(37),该镶针压板(37)上具有多个后模镶针(35,36),开模时后模镶针(35,36)配合顶针(63)用于将注塑好的产品顶出。An insert pinch plate (37) is disposed between the rear die plate and the first cavity and the second cavity, and the insert pinch plate (37) has a plurality of rear die inserts (35, 36), after the mold opening The insert pins (35, 36) are fitted with thimbles (63) for ejecting the injection molded product.
所述第一滑块(9)具有第一滑块压板(13),第二滑块(10)具有第二滑块压板(14),第三滑块(11)具有第三滑块压板(15),第四滑块(12)具有
第四滑块压板(16)。The first slider (9) has a first slider pressing plate (13), the second slider (10) has a second slider pressing plate (14), and the third slider (11) has a third slider pressing plate ( 15), the fourth slider (12) has
Fourth slider plate (16).
所述模具还包括第一铲基(17)、第二铲基(18)和第三铲基(19),当合模后分别用于固定第一滑块(9)、第二滑块(10)和第三滑块(11);第一铲基(17)、第二铲基(18)和第三铲基(19)与滑块之间还具有耐磨片。The mold further includes a first shovel base (17), a second shovel base (18) and a third shovel base (19) for fixing the first slider (9) and the second slider respectively after clamping. 10) and a third slider (11); a wear-resistant sheet is further provided between the first shovel base (17), the second shovel base (18) and the third shovel base (19) and the slider.
所述第一滑块(9)、第二滑块(10)、第三滑块(11)和第四滑块(12)的分别与第一镶件(31)、第二镶件(32)、第三镶件(33)和第四镶件(34)的一端相连,所述第一镶件(31)另一端位于第二型腔中,第二镶件(32)、第三镶件(33)和第四镶件(34)的另一端位于第一型腔中。The first slider (9), the second slider (10), the third slider (11), and the fourth slider (12) are respectively associated with the first insert (31) and the second insert (32) The third insert (33) is connected to one end of the fourth insert (34), the other end of the first insert (31) is located in the second cavity, the second insert (32), the third insert The other end of the piece (33) and the fourth insert (34) are located in the first cavity.
在注塑过程中,当后模芯(3)随着转动轴(40)旋转180°后,仍与前模芯(2)之间形成与旋转前形状完全相同的第一型腔(2-1)和第二型腔(2-2);During the injection molding process, when the rear core (3) is rotated by 180° with the rotating shaft (40), a first cavity is formed between the front core (2) and the shape before the rotation (2-1). And the second cavity (2-2);
模具顶部还具有第二弹簧(66),该第二弹簧(66)与第二滑块(10)连接,用于开模后固定该第二滑块(10),所述第二弹簧(66)还具有挡板(68)。The top of the mold also has a second spring (66) connected to the second slider (10) for fixing the second slider (10) after the mold is opened, the second spring (66) ) also has a baffle (68).
前模板和后模板之间靠近第二型腔部位具有导柱(56),该导柱(56)的外侧具有第一导套(54)和第二导套(55)。A guide post (56) is disposed between the front template and the rear template adjacent to the second cavity portion, and the outer side of the guide post (56) has a first guide sleeve (54) and a second guide sleeve (55).
所述面板和底板下部还具有支撑柱(69)。The lower portion of the panel and the bottom plate also has a support post (69).
所述顶针面板和顶针底板通过两侧的撑头(8)固定连接,该撑头(8)通过螺母固定在底板上。The ejector panel and the thimble bottom plate are fixedly connected by the struts (8) on both sides, and the struts (8) are fixed to the bottom plate by nuts.
第三镶件(33)上具有防水圈(61)。The third insert (33) has a waterproof ring (61) thereon.
一种采用如前所述的一次注塑成型模具进行注塑的方法,该方法包括以下
步骤:A method of injection molding using a single injection molding die as described above, the method comprising the following
step:
步骤一,合模Step one, clamping
所述第一滑块(9),第二滑块(10)、第三滑块(11)和第四滑块(12)处于进芯状态,进芯状态为所有的滑块都面向模芯运动,模具中的第一型腔(2-1)和第二型腔(2-2)的腔内均为空的;首先打开第一浇口(71)的加热系统,关闭第二浇口(72)和第三浇口(73)的加热系统,使得第一浇口(71)在第一型腔(2-1)注塑制备产品(1)的本体(1-1);The first slider (9), the second slider (10), the third slider (11) and the fourth slider (12) are in a core state, and the core state is that all the sliders face the core Movement, the cavity of the first cavity (2-1) and the second cavity (2-2) in the mold are all empty; firstly open the heating system of the first gate (71), close the second gate (72) and a heating system of the third gate (73), such that the first gate (71) is injection molded in the first cavity (2-1) to prepare the body (1-1) of the product (1);
步骤二,打开第二浇口(72)和第三浇口(73)的加热系统,使得第一浇口(71)、第二浇口(72)和第三浇口(73)同时加热;Step two, opening the heating system of the second gate (72) and the third gate (73), so that the first gate (71), the second gate (72) and the third gate (73) are simultaneously heated;
步骤三,开模,Step three, open the mold,
当本体(1-1)注塑完毕后,进行开模;After the body (1-1) is injection molded, the mold is opened;
第二油缸(44-2)和第三油缸(44-3)驱动第四滑块(12)打开(朝着远离产品的方向运动),第一斜导柱(57),第二斜导柱(58)和第三斜导柱(59)分别驱动第一滑块(9),第二滑块(10)和第三滑块(11)打开(朝着远离产品的方向运动);The second cylinder (44-2) and the third cylinder (44-3) drive the fourth slider (12) to open (moving away from the product), the first oblique guide post (57), and the second oblique guide post (58) and the third inclined guide column (59) respectively drive the first slider (9), the second slider (10) and the third slider (11) are opened (moving away from the product);
第四油缸(46)推动转动轴(40)将后模芯(3)顶出型腔,再通过第一油缸(44-1)带动相啮合的齿条(38)和齿轮(41)的传动,从而将后模芯(3)沿推杆转轴旋转180°,旋转完毕后由第四油缸(46)带动转动轴将后模芯(3)拉回型腔,
The fourth cylinder (46) pushes the rotating shaft (40) to push the rear core (3) out of the cavity, and then drives the meshing rack (38) and the gear (41) through the first cylinder (44-1). Therefore, the rear core (3) is rotated by 180° along the rotating shaft of the push rod, and after the rotation is completed, the rotating shaft is driven by the fourth cylinder (46) to pull the rear core (3) back into the cavity.
此时,第一步骤中由第一浇口(71)在第一型腔(2-1)注塑制备产品(1)的本体(1-1)转动至第二型腔;At this time, in the first step, the body (1-1) of the product (1) is injection molded by the first gate (71) in the first cavity (2-1) to the second cavity;
步骤四,合模Step four, clamping
第二油缸(44-2)和第三油缸(44-3)驱动第四滑块(12)向步骤三开模步骤的反方向滑行聚拢,第一斜导柱(57),第二斜导柱(58)和第三斜导柱(59)分别驱动第一滑块(9),第二滑块(10)和第三滑块(11)向步骤三开模步骤的反方向滑行聚拢;The second cylinder (44-2) and the third cylinder (44-3) drive the fourth slider (12) to slide in the opposite direction of the step three of the mold opening step, the first oblique guide column (57), and the second oblique guide The column (58) and the third inclined guide column (59) respectively drive the first slider (9), and the second slider (10) and the third slider (11) are slidably gathered in the opposite direction of the step three opening step;
步骤五,注塑Step five, injection molding
步骤四合模完毕后,第一浇口(71)在第一型腔(2-1)中继续注塑制备另一个产品(1)的本体(1-1);同时,第二浇口(72)和第三浇口(73)在第二型腔中注塑由第三步骤中第一型腔旋转过来的本体(1-1)两侧的环形部件(1-2),形成完整的产品(1);After the step 4 is completed, the first gate (71) continues to be injection molded in the first cavity (2-1) to prepare the body (1-1) of the other product (1); meanwhile, the second gate (72) And the third gate (73) injects the annular member (1-2) on both sides of the body (1-1) rotated by the first cavity in the third step in the second cavity to form a complete product ( 1);
步骤六,二次开模Step six, second mold opening
通过顶针(63)顶出在第二型腔中成型的完整产品(1);The complete product (1) formed in the second cavity is ejected by the thimble (63);
步骤七,重复步骤三至步骤六,进行循环连续生产。 Step 7. Repeat steps 3 through 6 for continuous production.
步骤三中后模芯(3)沿推杆转轴旋转180°,旋转完毕后由第四油缸(46)带动转动轴将后模芯(3)拉回型腔,此时型腔中仍然具有和旋转前形状完全相同的第一型腔(2-1)和第二型腔(2-2)。In the third step, the core (3) is rotated by 180° along the rotating shaft of the push rod. After the rotation is completed, the fourth cylinder (46) drives the rotating shaft to pull the rear core (3) back into the cavity, and the cavity still has the sum. The first cavity (2-1) and the second cavity (2-2) are identical in shape before rotation.
步骤六中,开模时后模镶针(35,36)配合顶针(63)用于将注塑好的产品
顶出。In step 6, the mold insert (35, 36) and the thimble (63) are used for the injection molded product when the mold is opened.
Eject.
还可以根据实际产品的需要,在步骤二中,仅打开第二浇口(72)的加热系统,仅在本体(1-1)的一侧进注塑环形部件(1-2)。It is also possible to open only the heating system of the second gate (72) in step 2 according to the needs of the actual product, and to inject the annular member (1-2) only on one side of the body (1-1).
应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。
It is to be understood that the examples are not intended to limit the scope of the invention. In addition, it should be understood that various changes and modifications may be made by those skilled in the art in the form of the present invention.
Claims (17)
- 一种一次注塑成型模具,其特征在于该模具包括以下装置:模具本体、油缸和支架;A one-shot injection molding mold, characterized in that the mold comprises the following devices: a mold body, a cylinder and a bracket;所述油缸用于开合模具本体,支架用于支撑该模具本体;The oil cylinder is used for opening and closing a mold body, and the bracket is used for supporting the mold body;所述模具本体分为前模部件和后模部件;The mold body is divided into a front mold part and a back mold part;所述前模部件包括依次层叠设置的面板(2-8),热嘴分流板(2-9)和前模板(2-3);The front mold part comprises a panel (2-8), a hot nozzle splitter (2-9) and a front template (2-3) arranged in a stack;后模部件包括依次层叠设置的后模板(2-4),顶针面板(2-5),顶针底板(2-6)和底板(2-7);The rear mold member includes a rear template (2-4), a thimble panel (2-5), a thimble bottom plate (2-6) and a bottom plate (2-7) which are sequentially stacked;所述前模板(2-3)的中部设置有一个工形的前模芯(2),后模板(2-4)上具有与前模芯(2)对应设置的工形后模芯(3),所述前模芯(2)和后模芯(3)之间形成型腔,该型腔为中心对称设置的第一型腔(2-1)和第二型腔(2-2);A middle mold core (2) is disposed in a middle portion of the front mold plate (2-3), and a rear mold core (2) corresponding to the front mold core (2) is disposed on the rear mold plate (2-4) (3) a cavity formed between the front core (2) and the rear core (3), the cavity being symmetrically disposed in the first cavity (2-1) and the second cavity (2-2) ;所述面板(2-8)的中部设置有定位圈(4),该定位圈(4)用于模具定位安装在注塑机上,使得注塑机喷嘴与模具的热流道系统(3-1)的注射口相对应。The middle portion of the panel (2-8) is provided with a positioning ring (4) for positioning the mold on the injection molding machine, so that the nozzle of the injection molding machine and the hot runner system of the mold (3-1) The injection port corresponds.
- 如权利要求1所述的一种一次注塑成型模具,其特征在于,所述支架位于模具本体上部,所述支架包括吊模梁(5)和支撑柱(6),所述支撑柱(6)具有两根,一端分别与面板和底板相连,另一端与吊模梁(5)的两端相连。A one-shot injection molding die according to claim 1, wherein the bracket is located at an upper portion of the mold body, and the bracket comprises a hanging beam (5) and a supporting column (6), and the supporting column (6) It has two ends, one end is connected to the panel and the bottom plate respectively, and the other end is connected to both ends of the hanging beam (5).
- 如权利要求1所述的一种一次注塑成型模具,其特征在于,所述油缸具有四个,第一油缸(44-1),第二油缸(44-2),第三油缸(44-3)和第四油缸(46),所述第一油缸(44-1)位于模具本体的顶部,第二油缸(44-2)和第三 油缸(44-3)分别位于后模板的两侧,所述第二油缸(44-2)和第三油缸(44-3)位于一个平面上,第四油缸(46)在开模时可将后模芯(3)顶出型腔。A one-shot injection molding die according to claim 1, wherein said cylinder has four, a first cylinder (44-1), a second cylinder (44-2), and a third cylinder (44-3). And a fourth cylinder (46), the first cylinder (44-1) is located at the top of the mold body, the second cylinder (44-2) and the third Cylinders (44-3) are respectively located on both sides of the rear plate, the second cylinder (44-2) and the third cylinder (44-3) are located on one plane, and the fourth cylinder (46) can be opened when the mold is opened. The rear core (3) ejects the cavity.
- 如权利要求1所述的一种一次注塑成型模具,其特征在于,所述前模板(2-3)的中部设置有一个工形的前模芯(2),前模芯(2)的下部设置有两个对称设置的第一斜导柱(57),上部设置有两个对称设置的第二斜导柱(58),左右两侧设置有两个对称设置的第三斜导柱(59)。A one-shot injection molding die according to claim 1, wherein a central portion of the front die (2-3) is provided with a front core (2) and a lower core (2) There are two symmetrically arranged first inclined guide columns (57), two upper symmetric guide columns (58) are arranged on the upper side, and two symmetrically disposed third oblique guide columns are arranged on the left and right sides (59) ).
- 如权利要求1所述的一种一次注塑成型模具,其特征在于,该模具所注塑的产品(1),包括本体(1-1)和位于本体(1-1)两侧的环形部件(1-2);所述前模板(2-3)上位于第一型腔的中部具有第一浇口(71),用于形成注塑产品(1)的本体(1-1);前模板上位于第二型腔的两侧具有第二浇口(72)和第三浇口(73),用于注塑形成注塑产品的两个环形部件(1-2)。A single injection molding die according to claim 1, wherein the product (1) molded by the mold comprises a body (1-1) and a ring member on both sides of the body (1-1) (1) -2); the front template (2-3) has a first gate (71) in the middle of the first cavity for forming the body (1-1) of the injection molded product (1); The second cavity has a second gate (72) and a third gate (73) on both sides for injection molding to form two annular members (1-2) of the injection molded product.
- 如权利要求1所述的一种一次注塑成型模具,其特征在于,所述后模芯(3)下部设置有两个对称设置的第一滑块(9),后模芯(3)上部设置有两个对称设置的第二滑块(10),后模芯(3)左右两侧设置有两个对称设置的第三滑块(11),后模芯(3)上部两侧设置有两个对称设置的第四滑块(12)。A single injection molding die according to claim 1, wherein the lower core (3) is provided with two symmetrically disposed first sliders (9) and a rear core (3) upper portion. There are two symmetrically disposed second sliders (10), two symmetrically disposed third sliders (11) are disposed on the left and right sides of the rear core (3), and two are disposed on the upper sides of the rear core (3). A symmetrical set of fourth sliders (12).
- 如权利要求6所述的一种一次注塑成型模具,其特征在于,所述第四滑块(12)分别与第二油缸(44-2)和第三油缸(44-3)相连;A single injection molding die according to claim 6, wherein said fourth slider (12) is connected to a second cylinder (44-2) and a third cylinder (44-3), respectively;第一滑块(9),第二滑块(10)和第三滑块(11)中间均具有孔槽;第一斜导柱(57)可插入第一滑块(9)的导槽中,第二斜导柱(58)可插入第二滑 块(10)的导槽中,第三斜导柱(59)可插入第三滑块(11)的导槽中。The first slider (9), the second slider (10) and the third slider (11) each have a slot; the first oblique guide post (57) can be inserted into the guide slot of the first slider (9) The second oblique guide post (58) can be inserted into the second slide Among the guide grooves of the block (10), the third oblique guide post (59) can be inserted into the guide groove of the third slider (11).
- 如权利要求1所述的一种一次注塑成型模具,其特征在于,所述后模芯(3)的中部具有孔洞,该孔洞垂直向外延伸设置有转动装置,该转动装置包括转动轴(40),齿轮(41),齿条(38);A one-shot injection molding die according to claim 1, wherein a central portion of the rear core (3) has a hole, and the hole extends vertically outwardly with a rotating device, and the rotating device includes a rotating shaft (40). ), gear (41), rack (38);所述转动轴(40)的一端与后模芯(3)的孔洞连接,另一端垂直后模芯(3)向外延伸与第四油缸(46)连接,齿轮(41)和齿条(38)相啮合,通过齿条(38)带动齿轮(41)转动,从而带动转动轴(40)的转动,使得后模芯(3)能够随着转动轴(40)的转动而旋转。One end of the rotating shaft (40) is connected to the hole of the rear core (3), and the other end is perpendicularly extended. The core (3) extends outwardly to connect with the fourth cylinder (46), the gear (41) and the rack (38). Engaging, the gear (41) is rotated by the rack (38), thereby rotating the rotating shaft (40), so that the rear core (3) can rotate with the rotation of the rotating shaft (40).
- 如权利要求8所述的一种一次注塑成型模具,其特征在于,所述转动轴(40)沿轴向与后模板连接处具有第一导向套(42)和第二导向套(43)。A one-shot injection molding die according to claim 8, wherein said rotating shaft (40) has a first guide sleeve (42) and a second guide sleeve (43) at a joint with the rear die plate in the axial direction.
- 如权利要求1所述的一种一次注塑成型模具,其特征在于,所述顶针面板(2-5)与第二型腔相对的位置设置有多个顶针(63),顶针面板与后模板之间设置有复位弹簧(65),该复位弹簧(65)与弹簧导向(67)连接;开模时顶针(63)用于将注塑好的产品顶出,复位弹簧(65)用于使得顶针(63)复位。The one-shot injection molding die according to claim 1, wherein the thimble panel (2-5) is disposed at a position opposite to the second cavity with a plurality of thimbles (63), the ejector panel and the rear template A return spring (65) is provided, the return spring (65) is connected to the spring guide (67); the ejector pin (63) is used to eject the injection molded product when the mold is opened, and the return spring (65) is used to make the thimble ( 63) Reset.
- 如权利要求10所述的一种一次注塑成型模具,其特征在于,所述后模板与第一型腔和第二型腔之间设置有镶针压板(37),该镶针压板(37)上具有多个后模镶针(35,36),开模时后模镶针(35,36)配合顶针(63)用于将注塑好的产品顶出。A single injection molding die according to claim 10, wherein a pin press plate (37) is disposed between the rear die plate and the first cavity and the second cavity, and the pin press plate (37) There are a plurality of rear mold inserts (35, 36) on which the rear mold inserts (35, 36) are fitted with the thimbles (63) for ejecting the injection molded product.
- 如权利要求6所述的一种一次注塑成型模具,其特征在于, A one-shot injection molding die according to claim 6, wherein所述第一滑块(9)具有第一滑块压板(13),第二滑块(10)具有第二滑块压板(14),第三滑块(11)具有第三滑块压板(15),第四滑块(12)具有第四滑块压板(16)。The first slider (9) has a first slider pressing plate (13), the second slider (10) has a second slider pressing plate (14), and the third slider (11) has a third slider pressing plate ( 15) The fourth slider (12) has a fourth slider platen (16).
- 如权利要求6所述的一种一次注塑成型模具,其特征在于,所述模具还包括第一铲基(17)、第二铲基(18)和第三铲基(19),当合模后分别用于固定第一滑块(9)、第二滑块(10)和第三滑块(11);第一铲基(17)、第二铲基(18)和第三铲基(19)与滑块之间还具有耐磨片。A single injection molding die according to claim 6, wherein said mold further comprises a first shovel base (17), a second shovel base (18) and a third shovel base (19). Thereafter, the first slider (9), the second slider (10), and the third slider (11) are respectively fixed; the first shovel base (17), the second shovel base (18), and the third shovel base ( 19) There is also a wear-resistant piece between the slider and the slider.
- 如权利要求6所述的一种一次注塑成型模具,其特征在于所述第一滑块(9)、第二滑块(10)、第三滑块(11)和第四滑块(12)分别与第一镶件(31)、第二镶件(32)、第三镶件(33)和第四镶件(34)的一端相连,所述第一镶件(31)另一端位于第二型腔中,第二镶件(32)、第三镶件(33)和第四镶件(34)的另一端位于第一型腔中。A single injection molding die according to claim 6, wherein said first slider (9), second slider (10), third slider (11) and fourth slider (12) Connected to one end of the first insert (31), the second insert (32), the third insert (33) and the fourth insert (34), respectively, the other end of the first insert (31) is located at In the two-cavity, the other ends of the second insert (32), the third insert (33) and the fourth insert (34) are located in the first cavity.
- 一种采用如权利要求1-14所述的一次注塑成型模具进行注塑的方法,其特征在于该方法包括以下步骤:A method of injection molding using a single injection molding die according to any of claims 1-14, characterized in that the method comprises the following steps:步骤一,合模Step one, clamping所述第一滑块(9),第二滑块(10)、第三滑块(11)和第四滑块(12)处于进芯状态,模具中的第一型腔(2-1)和第二型腔(2-2)的腔内均为空的;首先打开第一浇口(71)的加热系统,关闭第二浇口(72)和第三浇口(73)的加热系统,使得第一浇口(71)在第一型腔(2-1)注塑制备产品(1)的本体(1-1); The first slider (9), the second slider (10), the third slider (11) and the fourth slider (12) are in a core state, and the first cavity (2-1) in the mold And the cavity of the second cavity (2-2) is empty; firstly opening the heating system of the first gate (71), closing the heating system of the second gate (72) and the third gate (73) So that the first gate (71) is injection molded in the first cavity (2-1) to prepare the body (1-1) of the product (1);步骤二,打开第二浇口(72)和第三浇口(73)的加热系统,使得第一浇口(71)、第二浇口(72)和第三浇口(73)同时加热;Step two, opening the heating system of the second gate (72) and the third gate (73), so that the first gate (71), the second gate (72) and the third gate (73) are simultaneously heated;步骤三,开模,Step three, open the mold,当本体(1-1)注塑完毕后,进行开模;After the body (1-1) is injection molded, the mold is opened;第二油缸(44-2)和第三油缸(44-3)驱动第四滑块(12)打开,第一斜导柱(57),第二斜导柱(58)和第三斜导柱(59)分别驱动第一滑块(9),第二滑块(10)和第三滑块(11)打开;The second cylinder (44-2) and the third cylinder (44-3) drive the fourth slider (12) to open, the first inclined guide post (57), the second oblique guide post (58) and the third oblique guide post (59) driving the first slider (9), the second slider (10) and the third slider (11) are opened;第四油缸(46)推动转动轴(40)将后模芯(3)顶出型腔,再通过第一油缸(44-1)带动相啮合的齿条(38)和齿轮(41)的传动,从而将后模芯(3)沿转动轴旋转180°,旋转完毕后由第四油缸(46)带动转动轴将后模芯(3)拉回型腔,The fourth cylinder (46) pushes the rotating shaft (40) to push the rear core (3) out of the cavity, and then drives the meshing rack (38) and the gear (41) through the first cylinder (44-1). Therefore, the rear core (3) is rotated by 180° along the rotating shaft, and after the rotation is completed, the fourth cylinder (46) drives the rotating shaft to pull the rear core (3) back into the cavity.此时,第一步骤中由第一浇口(71)在第一型腔(2-1)注塑制备产品(1)的本体(1-1)转动至第二型腔;At this time, in the first step, the body (1-1) of the product (1) is injection molded by the first gate (71) in the first cavity (2-1) to the second cavity;步骤四,合模Step four, clamping第二油缸(44-2)和第三油缸(44-3)驱动第四滑块(12)向步骤三开模步骤的反方向滑行聚拢,第一斜导柱(57),第二斜导柱(58)和第三斜导柱(59)分别驱动第一滑块(9),第二滑块(10)和第三滑块(11)向步骤三开模步骤的反方向滑行聚拢;The second cylinder (44-2) and the third cylinder (44-3) drive the fourth slider (12) to slide in the opposite direction of the step three of the mold opening step, the first oblique guide column (57), and the second oblique guide The column (58) and the third inclined guide column (59) respectively drive the first slider (9), and the second slider (10) and the third slider (11) are slidably gathered in the opposite direction of the step three opening step;步骤五,注塑 Step five, injection molding步骤四合模完毕后,第一浇口(71)在第一型腔(2-1)中继续注塑制备产品(1)的本体(1-1);同时,第二浇口(72)和第三浇口(73)在第二型腔中注塑本体(1-1)两侧的环形部件(1-2),形成完整的产品(1);After the step 4 is completed, the first gate (71) continues to be injection molded in the first cavity (2-1) to prepare the body (1-1) of the product (1); meanwhile, the second gate (72) and The third gate (73) injects the annular member (1-2) on both sides of the body (1-1) in the second cavity to form a complete product (1);步骤六,二次开模Step six, second mold opening通过顶针(63)顶出在第二型腔中成型的完整产品(1);The complete product (1) formed in the second cavity is ejected by the thimble (63);步骤七,重复步骤三至步骤六,进行循环连续生产。Step 7. Repeat steps 3 through 6 for continuous production.
- 如权利要求15所述的注塑方法,其特征在于,步骤三中后模芯(3)沿转动轴轴旋转180°,旋转完毕后由第四油缸(46)带动转动轴将后模芯(3)拉回型腔,此时型腔中仍然具有和旋转前形状完全相同的第一型腔(2-1)和第二型腔(2-2)。The injection molding method according to claim 15, wherein in the third step, the rear core (3) is rotated by 180° along the rotating shaft, and after the rotation is completed, the fourth cylinder (46) drives the rotating shaft to rotate the rear core (3). The cavity is pulled back, and at this time, the first cavity (2-1) and the second cavity (2-2) having exactly the same shape as before the rotation are still in the cavity.
- 如权利要求15所述的注塑方法,其特征在于,步骤六中,开模时后模镶针(35,36)配合顶针(63)用于将注塑好的产品顶出。 The injection molding method according to claim 15, wherein in step 6, the mold insert (35, 36) is engaged with the thimble (63) for ejecting the injection molded product during mold opening.
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JPH0655569A (en) * | 1991-03-08 | 1994-03-01 | Niigata Eng Co Ltd | Horizontal injection molding machine |
CN105881808A (en) * | 2014-09-28 | 2016-08-24 | 宁波东昊汽车部件有限公司 | Ventilation door double-color mold |
CN204382574U (en) * | 2014-11-24 | 2015-06-10 | 深圳市新图泰科技有限公司 | Hard flexible glue common mode injection molding apparatus |
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