WO2019024768A1 - Light emitting device, backlight module employing same, light source module, and manufacturing method thereof - Google Patents

Light emitting device, backlight module employing same, light source module, and manufacturing method thereof Download PDF

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Publication number
WO2019024768A1
WO2019024768A1 PCT/CN2018/097306 CN2018097306W WO2019024768A1 WO 2019024768 A1 WO2019024768 A1 WO 2019024768A1 CN 2018097306 W CN2018097306 W CN 2018097306W WO 2019024768 A1 WO2019024768 A1 WO 2019024768A1
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Prior art keywords
light
wafer
microbeads
light emitting
layer
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PCT/CN2018/097306
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French (fr)
Chinese (zh)
Inventor
吴裕朝
刘艳
吴冠辰
吴冠伟
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吴裕朝
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Publication of WO2019024768A1 publication Critical patent/WO2019024768A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
    • H01L25/0753Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/58Optical field-shaping elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/58Optical field-shaping elements
    • H01L33/60Reflective elements

Definitions

  • the invention relates to a light-emitting device, a backlight module using the same, a light source module and a preparation method thereof.
  • Light Emitting Diode is widely used in various types of illuminating products and display products because of its high brightness, small size, light weight, low damage, low power consumption and long life.
  • the principle of illumination is mainly by applying a voltage to the diode to drive the electrons in the diode to combine with the hole, and the combined energy is released in the form of light.
  • the conventional light-emitting device mainly adjusts the wavelength (color) and intensity of the light-emitting diode by modifying the surface of the light-emitting diode die.
  • the conventional method mainly involves mixing the luminescent powder into the resin and coating it on the LED dies.
  • this modification method not only consumes time and consumables, but also causes uneven mixing of the luminescent powder due to the presence of the resin, thereby reducing the luminous efficiency and uniformity of the illuminating device, and reducing the illuminating brightness thereof.
  • the luminescent particles are mixed with a solvent containing no glue, and the mixed phase is applied to the luminescent wafer to prepare a luminescent device.
  • this modification method is not easy to completely and uniformly cover the side surface of the LED chip, and it is easy to cause side leakage, thereby reducing the luminance and luminous efficiency of the light-emitting device.
  • the present invention still further provides a backlight module and a light source module to which the light emitting device is applied.
  • a light emitting device comprising:
  • An illuminating wafer having an upper surface and a side surface
  • a light guiding layer is formed on a side of the light emitting wafer, and the light guiding layer comprises a plurality of luminescent particles and a plurality of beads.
  • the luminescent layer and the light guiding layer are free of a binder.
  • the microbeads have a particle size of from 5 ⁇ m to 600 ⁇ m.
  • the microbeads comprise one of reflective microbeads, refractive microbeads or a combination therebetween.
  • the reflective microbeads comprise one of a metal material, a metal compound material, or a combination therebetween.
  • the metal material comprises aluminum, silver or nickel, and the metal compound material comprises barium sulfate.
  • the light guiding layer comprises at least one layer of reflective beads, at least one layer of refractive glass beads or a combination therebetween.
  • the at least one reflective microbead and the at least one refractive microbead are sequentially arranged from a direction of a light path emitted by the luminescent wafer.
  • the invention also provides a backlight module, comprising:
  • a diffusion plate is mounted on the back plate and above the light emitting device.
  • the invention also provides a method for preparing a light-emitting device, comprising the steps of:
  • each of the light emitting wafers having an upper surface and a lower surface
  • the microbeads comprise one of reflective microbeads, refractive microbeads or a combination therebetween.
  • the method before the step of applying a liquid phase containing luminescent particles to the upper surface of the luminescent wafer and the gap formed by the adjacent illuminating wafer, the method further includes: The refractive type microbeads are added to the liquid phase.
  • the particle diameter of the microbeads when the particle diameter of the microbeads is greater than or equal to the thickness of the light emitting wafer, at least one layer of the microbeads is loaded on a side of the light emitting wafer.
  • the particle diameter of the microbead is smaller than the thickness of the light emitting wafer, the side surface of the light emitting wafer is loaded with a plurality of layers of the microbeads.
  • the present invention still further provides a method of fabricating another illuminating device, comprising the steps of:
  • each of the light emitting wafers having an upper surface and a lower surface
  • the beads are refractive beads
  • the particle diameter of the microbeads when the particle diameter of the microbeads is greater than or equal to the thickness of the light emitting wafer, at least one layer of the microbeads is loaded on a side of the light emitting wafer.
  • the particle diameter of the microbead is smaller than the thickness of the light emitting wafer, the side surface of the light emitting wafer is loaded with a plurality of layers of the microbeads.
  • the invention also provides a light source module comprising:
  • At least one first electrode mounted on the substrate
  • each of the lower surfaces of the light-emitting device is provided with two opposite second electrodes, and the second electrode is electrically connected to the first electrode.
  • the light source module further includes a lens formed above the light emitting device.
  • the light source module further includes a reflector, and the at least one illumination device is disposed in the reflective cup.
  • the light-emitting device of the present invention prepares a light guiding layer by mixing the luminescent particles and the beads, and then coating the light guiding layer on the side surface of the light-emitting chip, so that the light-emitting chip is The light emitted from the side is guided to the light-emitting layer via the beads, thereby reducing the problem of light leakage on the side of the light-emitting device.
  • the preparation method of the light-emitting device of the invention is characterized in that the process is simple and the cost is low by mixing the liquid mixed phase containing no binder with the phosphor particles, and then coating the mixed liquid with the light-emitting chip.
  • the backlight module using the above-mentioned light-emitting device has high luminous efficiency and light-emitting brightness.
  • FIG. 1 is a cross-sectional view showing a light-emitting device according to a first embodiment of the present invention.
  • Figure 2 is a cross-sectional view showing a light-emitting device of a second embodiment of the present invention.
  • Figure 3 is a cross-sectional view showing a light-emitting device of a third embodiment of the present invention.
  • Figure 4 is a cross-sectional view showing a light-emitting device of a fourth embodiment of the present invention.
  • Figure 5 is a cross-sectional view showing a light-emitting device of a fifth embodiment of the present invention.
  • Figure 6 is a cross-sectional view showing a light-emitting device of a sixth embodiment of the present invention.
  • FIG. 7 is a schematic structural view of a light source module according to a first embodiment of the present invention.
  • FIG. 8 is a schematic structural view of a light source module according to a second embodiment of the present invention.
  • FIG. 9 is a schematic structural view of a light source module according to a third embodiment of the present invention.
  • FIG. 10 is a schematic structural view of a light source module according to a fourth embodiment of the present invention.
  • Figure 11 is a schematic view showing the preparation of the first embodiment of the light-emitting device of the present invention.
  • Figure 12 is a flow chart showing the preparation of the first embodiment of the light-emitting device of the present invention.
  • Figure 13 is a schematic view showing the preparation of a second embodiment of the light-emitting device of the present invention.
  • Figure 14 is a flow chart showing the preparation of the second embodiment of the light-emitting device of the present invention.
  • Figure 15 is a schematic view showing the preparation of a third embodiment of the light-emitting device of the present invention.
  • Figure 16 is a flow chart showing the preparation of a third embodiment of the light-emitting device of the present invention.
  • Figure 17 is a schematic view showing the preparation of a fourth embodiment of the light-emitting device of the present invention.
  • Figure 18 is a flow chart showing the preparation of a fourth embodiment of the light-emitting device of the present invention.
  • Light source module 700, 700a, 700b, 700c Substrate 1 First electrode 3 Second electrode 5 lens 7 Reflective cup 9 Cup bottom 91 Cup wall 92 Reflective surface 920
  • the light emitting device 100 includes an illuminating wafer 10, a luminescent layer 20, a light guiding layer 30, and a protective layer 40.
  • the luminescent wafer 10 has an upper surface 11, a lower surface 12 and a side surface 13.
  • the light emitting layer 20 is formed on the upper surface 11 of the light emitting wafer 10.
  • the light guiding layer 30 is formed on the side surface 13 of the light emitting wafer 10.
  • the protective layer 40 covers the light emitting layer 20 and the light guiding layer 30.
  • the light-emitting wafer 10 has a thickness of from 90 ⁇ m to 600 ⁇ m.
  • the light-emitting layer 20 has a thickness of 10 ⁇ m to 650 ⁇ m.
  • the light emitting layer 20 includes a plurality of luminescent particles 21 .
  • the luminescent particles 21 are capable of absorbing light emitted from the luminescent wafer 10 to form light of a specific color. Further, the light emitted by the light-emitting chip that is not absorbed by the luminescent particles 21 can be mixed with the light emitted by the luminescent particles 21 to form a color light desired by the user.
  • the luminescent layer 20 does not contain a binder (glue), so that the luminescent particles 21 can be uniformly dispersed in the The periphery of the luminescent wafer 10 is described.
  • the binder is, for example, an epoxy resin, an organic polymer, a silica gel material or the like.
  • the luminescent particles 21 include a phosphor.
  • the phosphor is, for example, a sulfide phosphor or a non-sulfide phosphor.
  • the non-sulfide phosphor is, for example, but not limited to, Yttrium Aluminum Garnet (YAG), Terbium Aluminum Garnet (TAG), nitride or silicic acid.
  • YAG Yttrium Aluminum Garnet
  • TAG Terbium Aluminum Garnet
  • nitride silicic acid.
  • the thickness of the light guiding layer 30 is 10 ⁇ m to 650 ⁇ m.
  • the light guiding layer 30 includes a plurality of luminescent particles 31 and a plurality of beads 32.
  • the light guiding layer 30 also contains no binder.
  • the binder is, for example, an epoxy resin, an organic polymer, a silica gel material or the like.
  • the components and functions of the luminescent particles 31 of the light guiding layer 30 and the luminescent particles 21 of the luminescent layer 20 are the same and will not be described herein.
  • the microbeads 32 include one of reflective bead 34 (see FIG. 2), refractive microbead 33 (see FIG. 2), or a combination therebetween.
  • the reflective beads 34 are, for example, reflective glass beads or reflective ceramic beads.
  • the refractive beads 33 are refractive glass beads and refractive ceramic beads.
  • the refractive glass microbeads have a refractive index of 1.5 to 2.5.
  • the reflective glass microspheres comprise one of a metal material, a metal compound material, or a combination therebetween.
  • the reflective glass microbeads are also capable of being plated directly onto the surface of the body with one of a metallic material, a metallic compound material, or a combination therebetween.
  • the metal material includes aluminum, silver or nickel.
  • the metal compound material includes barium sulfate.
  • the metal material, the metal compound material or a combination thereof is formed on the surface of the reflective glass microsphere by using electroplating, vacuum coating or powder surface coating, so that the surface of the reflective glass microsphere is smooth, and further Increased reflectivity, in addition to increase thermal conductivity and help dissipate heat.
  • the refractive microbead and the reflective microbead comprise alumina (Al2O3), aluminum nitride (AlN), cerium oxide (SiO2), lanthanum carbide (SiC), zirconia (ZrO3), cerium (Si) One of diamond (C), boron nitride (NB), boron carbide (C4B), and boron oxide (B2O3) or a combination therebetween.
  • the reflective ceramic microbeads themselves have the ability to reflect light, and the refractive ceramic microbeads have transmissivity. Further, the reflective ceramic microbeads are capable of attaching one of a metal material, a metal compound material, or a combination thereof to the surface thereof.
  • the metal material includes aluminum, silver or nickel.
  • the metal compound material includes barium sulfate.
  • the metal material, the metal compound material or a combination thereof is formed on the surface of the reflective ceramic microsphere by using electroplating, vacuum coating or powder surface coating, so that the surface of the reflective ceramic microsphere is smooth, and further Increased reflectivity, in addition to increase thermal conductivity and help dissipate heat.
  • the material of the microbeads 32 has a high light transmittance for light emitted from the light-emitting wafer 10 such as blue light.
  • the weight ratio of the luminescent particles 31 to the microbeads 32 is 5:100- 50:100.
  • the luminescent particles 31 have a particle diameter of 0.1 ⁇ m to 100 ⁇ m.
  • the beads 32 have a particle diameter of from 5 ⁇ m to 600 ⁇ m.
  • the microbeads 32 are reflective glass microspheres, and the light guiding layer 30 has a layer of the reflective glass microbeads.
  • the reflective glass beads are adhered to the side 10 of the light-emitting wafer 10.
  • the particle size of the reflective glass bead is greater than or equal to the thickness of the light guiding layer 30. Therefore, most of the light emitted by the light emitting chip 10 on the side surface is reflected to the light emitting layer 20 via the reflective glass microbead. Thereby, the light-emitting wafer 10 is greatly reduced in light emitted from the side surface 13, thereby improving the luminous efficiency and the light-emitting brightness of the light-emitting device 100.
  • the microbeads 32 comprise one of solid microbeads, hollow microbeads or a combination therebetween.
  • the microbeads 32 can be transparent or have a color.
  • the microbeads 32 have a smooth and rounded surface, and the microbeads 32 are spherical, ellipsoidal, square or other shapes.
  • the microbeads 32 are preferably spherical.
  • At least one of the protective layers 40 is formed on the surface of the light-emitting layer 20 and the light guiding layer 30.
  • the protective layer 40 covers the upper surface and the side surface of the light emitting layer 20 and extends over the upper surface and the side surface of the light guiding layer 30.
  • the protective layer 40 is a polymer material layer to isolate the light-emitting layer 20 and the light guiding layer 30 from the outside, thereby avoiding external influences and pollution.
  • the polymer material is, for example, a resin, a silica gel or other material having a soft material.
  • the resin may be, for example, an epoxy resin having a low mixing ratio of a hardener.
  • the mass mixing ratio of the hardener and the epoxy resin is 1:1 or 1:4.
  • the light emitting device 200 includes a light emitting chip 10, a light emitting layer 20, a light guiding layer 30, and a protective layer 40.
  • the light-emitting device 200 provided in this embodiment is substantially identical in structure to the light-emitting device 100 of the first embodiment.
  • the light-emitting layer 20 comprises a plurality of luminescent particles 21 and a plurality of micro-beads 22, the light-guiding layer 30 having a plurality of micro-beads 32, the multi-layered microbeads 32 comprising at least one layer of reflective micro-beads
  • the beads 34 and the at least one layer of refractive beads 33, and the beads 32 have a particle size smaller than the thickness of the light-emitting wafer 10.
  • the beads 22 of the light-emitting layer 20 are the refractive glass beads. Therefore, the light emitted from the light-emitting wafer 10 can be more concentrated toward the outside of the light-emitting device 200, thereby improving its light-emitting luminance and luminous efficiency.
  • the reflective bead 34 and the reflective bead 34 are adhered to the side surface 13 of the light emitting wafer 10.
  • the at least one reflective microbead 34 and the at least one refracting microbead 33 are sequentially arranged, that is, the at least one layer of the refractive beads 33 are positioned above the at least one reflective type beads 34.
  • the light emitting device 300 includes a light emitting chip 10, a light emitting layer 20, a light guiding layer 30, and a protective layer 40.
  • the light-emitting device 300 provided in this embodiment substantially conforms to the structure of the light-emitting device 100 of the first embodiment.
  • the light-emitting layer 20 includes a plurality of luminescent particles 21 and a plurality of micro-beads 22, the light-guiding layer 30 has a layer of refractive beads 33, and the refractive beads 33 have a larger particle diameter than It is equal to the thickness of the light-emitting wafer 10.
  • the microbeads 22 in the light-emitting layer 20 are the refractive glass microbeads. Therefore, the light emitted from the light-emitting wafer 10 can be more concentrated toward the outside of the light-emitting device 200, thereby improving its light-emitting luminance and luminous efficiency.
  • the refractive beads 33 are adhered to the side surface 13 of the light-emitting chip 10 in order to enable the light emitted from the light-emitting wafer 10 on the side surface 13 to be irradiated more toward the light-emitting layer 20 .
  • the light emitting device 400 includes a light emitting chip 10, a light emitting layer 20, a light guiding layer 30, and a protective layer 40.
  • the light-emitting device 400 provided in this embodiment substantially conforms to the structure of the light-emitting device 100 of the first embodiment.
  • the light-emitting layer 20 includes a plurality of luminescent particles 21 and a plurality of micro-beads 22, the light-guiding layer 30 having at least two layers of refractive beads 33, and a particle size of the refractive beads 33. Less than the thickness of the luminescent wafer 10.
  • the microbeads 22 in the light-emitting layer 20 are the refractive glass microbeads. Therefore, the light emitted from the light-emitting wafer 10 can be more concentrated toward the outside of the light-emitting device 200, thereby improving its light-emitting luminance and luminous efficiency.
  • the refractive type microbeads 33 are adhered to the side surface 13 of the light emitting wafer 10.
  • the direction of the light path emitted from the light-emitting chip 10 from the light-emitting chip 10 Arrange in order.
  • the light emitting device 500 includes a light emitting chip 10, a light emitting layer 20 and a light guiding layer 30.
  • the light emitting chip 10, the light emitting layer 20, and the light guiding layer 30 are substantially identical in structure to the light emitting device 300 of the third embodiment. The difference is that the surface of the light-emitting layer 20 and the light-guiding layer 30 does not form a protective layer 40 (refer to FIG. 3 ), thereby preventing the protective layer 40 ( FIG. 3 ) from being reduced by heat yellowing.
  • the luminous efficiency of the wafer 10 and its lifetime are reduced.
  • the microbeads 22 in the light-emitting layer 20 are the refractive glass microbeads. Therefore, the light emitted from the light-emitting wafer 10 can be more concentrated toward the outside of the light-emitting device 500, thereby improving its light-emitting luminance and luminous efficiency.
  • the refractive type microbeads 33 are adhered to the side surface 13 of the light emitting wafer 10.
  • the direction of the light path emitted from the light-emitting chip 10 from the light-emitting chip 10 Arrange in order.
  • the light emitting device 600 includes a light emitting chip 10, a light emitting layer 20 and a light guiding layer 30.
  • the luminescent wafer 10, the luminescent layer 20, and the light guiding layer 30 are substantially identical in structure to the illuminating device 400 of the fourth embodiment. The difference is that the surface of the light-emitting layer 20 and the light-guiding layer 30 does not form a protective layer 40 (refer to FIG. 4), thereby preventing the protective layer 40 (refer to FIG. 4) from being reduced by heat yellowing.
  • the luminous efficiency of the wafer 10 and its lifetime are reduced.
  • the microbeads 22 in the light-emitting layer 20 are the refractive glass microbeads. Therefore, the light emitted from the light-emitting chip 10 can be more concentrated toward the outside of the light-emitting device 600, thereby improving its light-emitting luminance and luminous efficiency.
  • the refractive type microbeads 33 are adhered to the side surface 13 of the light emitting wafer 10.
  • the direction of the light path emitted from the light-emitting chip 10 from the light-emitting chip 10 Arrange in order.
  • the light source module 700 includes a substrate 1, at least one first electrode 3, at least one second electrode 5, and at least one light emitting device 100 of the first embodiment (refer to FIG. 1).
  • the at least one first electrode 3 is disposed on the substrate 1 at intervals.
  • the lower surface 12 of each of the luminescent wafers 10 is provided with two opposite second electrodes 5.
  • the first electrode 3 is electrically connected to the second electrode 5 .
  • the at least one light emitting device 100 may also be selected from one of the light emitting devices in the first to sixth embodiments described above or a combination therebetween.
  • FIG. 8 a schematic diagram of a light source module 700a according to a second embodiment of the present invention is shown.
  • the light source module 700a provided in this embodiment has substantially the same structure as the light source module 700 of the first embodiment. The difference is that the surface of the light-emitting layer 20 and the light-guiding layer 30 of the at least one light-emitting device is not formed with the protective layer 40, thereby preventing the protective layer 40 from reducing the luminous efficiency and the reduction of the light-emitting efficiency of the light-emitting chip 10.
  • the light source module 700a further includes a lens 7 formed above the light emitting layer 20.
  • the at least one illuminating device may also be selected from one of the illuminating devices in the first to sixth embodiments described above or a combination therebetween.
  • FIG. 9 a schematic diagram of a light source module 700b according to a third embodiment of the present invention is shown.
  • the light source module 700b provided in this embodiment is substantially identical in structure to the light source module 700 of the first embodiment.
  • the light source module 700b further includes a reflective cup 9, and the basic 1, the at least first electrode 3, the second electrode 5, and the at least one light emitting device 100 (refer to FIG. 1) It is disposed in the reflective cup 9.
  • the reflector cup 9 includes a cup bottom 91 and a cup wall 92 extending obliquely upward from the cup bottom 91.
  • the cup wall 92 has a reflective surface 920 that faces the illumination device 100.
  • the reflective surface 920 is made of a specularly reflective material.
  • the specularly reflective material is a metallic material.
  • the metal material includes gold, silver, aluminum, chromium, copper, tin or nickel.
  • the reflector cup 9 is an axisymmetric pattern.
  • the light emitting device 100 is disposed on a center of symmetry of the reflective cup 9.
  • the at least one light emitting device 100 may also be selected from one of the light emitting devices in the first to sixth embodiments described above or a combination therebetween.
  • FIG. 10 a schematic diagram of a light source module 700c according to a fourth embodiment of the present invention is shown.
  • the light source module 700c provided in this embodiment has substantially the same structure as the light source module 700b of the third embodiment. The difference is that the surface of the light-emitting layer 20 and the light-guiding layer 30 of the at least one light-emitting device is not formed with the protective layer 40, thereby preventing the protective layer 40 from reducing the luminous efficiency and the reduction of the light-emitting efficiency of the light-emitting chip 10.
  • the light source module 700c further includes a lens 7 formed above the light emitting layer 20.
  • the lens 7 can be formed on the upper surface of the light emitting layer 20 of the at least one light emitting device, and the at least one light emitting device and the lens 7 are disposed in the reflective cup 9.
  • the lens 7 can also be mounted above the cup wall 92 of the reflector cup 9.
  • the at least one illuminating device may also be selected from one of the illuminating devices in the first to sixth embodiments described above or a combination therebetween.
  • the light-emitting device of the first embodiment to the fourth embodiment can be applied to a backlight module (not shown).
  • the backlight module includes a backlight module, including a back plate, a light-emitting device, and a light-emitting device. Diffuser plate.
  • the light emitting device is mounted in the backboard.
  • the diffusion plate is mounted on the back plate and above the light emitting device.
  • the backlight module has any of the light-emitting devices of Embodiments 1 to 4, the light measured by the light-emitting device from the side will be guided to the diffusion plate, thereby improving the brightness and the luminous efficiency. .
  • the light-emitting devices of the first to fourth embodiments described above can also be applied to a side-entry backlight module.
  • a preparation method of a first embodiment of a light-emitting device 100 of the present invention includes the following steps:
  • Step S101 providing a plurality of light-emitting wafers 10, each of the light-emitting wafers 10 having an upper surface 11, a lower surface 12 and a side surface 13;
  • Step S102 attaching the lower surface 12 of the luminescent wafer 10 to an expansion film 50;
  • Step S103 uniformly dispersing the microbeads 32 in the gap formed by the upper surface 11 of the luminescent wafer 10 and the adjacent illuminating wafer 10;
  • Step S104 removing the beads 32 that are not adhered to the expansion film 50;
  • Step S105 applying a liquid phase containing the luminescent particles 21, 31 to the upper surface 11 of the luminescent wafer 10 and a gap formed by the adjacent luminescent wafer 10;
  • Step S106 removing the liquid, so that the luminescent particles 21, 31 and the microbeads 32 are condensed into a block, and forming a luminescent layer 20 and the illuminating chip on the upper surface 11 of the luminescent wafer 10.
  • the side surface 13 of 10 forms a light guiding layer 30;
  • Step S107 coating the polymer material with the light emitting layer 20 and the light guiding layer 30;
  • Step S108 cutting at a corresponding position to load the microbeads 32 on the side surface 13 of the luminescent wafer 10.
  • the expansion film 50 is a commonly used material in the field of crystal expansion.
  • the material of the expansion film 50 is, for example, but not limited to, paper, cloth, polyethylene terephthalate (PET), polyvinyl alcohol (PVA), and nylon (Polyamide, Film made of PA), polyvinyl chloride (PVC), polyethylene, polypropylene, polystyrene or other resins.
  • the expanded film 50 further includes an adhesive layer (not shown).
  • the adhesive layer is, for example, a silicone film, an acrylic film or a UV film.
  • the UV film is applied to a surface of a film substrate such as PET, PVC, PO, or polyethylene vinyl acetate (EVA).
  • a film substrate such as PET, PVC, PO, or polyethylene vinyl acetate (EVA).
  • the obtained UV film is stable, has high adhesion, and can be reduced in viscosity after being irradiated by a UV curing machine to facilitate the taking of the light-emitting wafer 10.
  • the PET film substrate is used, the prepared UV film can be used in a clean room, is suitable for cutting on wafers, glass, ceramic plates, and is peeled off without residue after being irradiated by a UV light source.
  • the expansion film 50 has a double-adhesive property, so that the expanded film 50 after the crystal expansion can be pasted on a surface mount device (not shown) to remove the expansion film adhered on the surface of the light-emitting chip 10. 50, and can ensure the flatness between the luminescent wafers 10. It can be understood that after the removal of the expansion film 50 on the light-emitting wafer 10, the surface cleaning of the semiconductor wafer 10 after the removal of the expansion film 50 is further included.
  • the microbeads 32 are reflective microbeads 34, and the reflective microbeads 34 are made of reflective glass microbeads. It will be appreciated that the microbeads 32 shown in other embodiments may also be reflective ceramic microbeads.
  • the liquid is a gum-free water or a volatile solvent selected from one of an ether, an alcohol or a ketone or a combination thereof.
  • the glue is, for example, an epoxy resin or a silicone material.
  • the liquid phase application method of the luminescent particles 21, 31 is, for example, but not limited to, spraying, dipping, or the like.
  • the immersion method is mainly by placing the luminescent wafer 10 in a liquid container (not shown) containing no glue, so that the luminescent particles 21, 31 are settled or attached to the luminescence.
  • the upper surface of the luminescent wafer 10 can be loaded with at least one layer of the refractive glass microbeads (not shown), and the side of the luminescent wafer 10 can be loaded with a plurality of layers of the refracting glass beads (Fig. Not shown), thereby improving the luminous efficiency and the luminance of the light-emitting device 100.
  • the step of removing the liquid is primarily by pumping, draining or evaporating the liquid at a certain temperature.
  • the liquid is removed by evaporation, so that the luminescent particles 21, 31 and the microbeads 32 and the luminescent particles 21, 31 can be tightly coupled by Van der Waals force. together.
  • the side surface 13 of the luminescent wafer 10 carries at least one layer of the microbeads 32.
  • the particle diameter of the microbeads 32 is smaller than the thickness of the light emitting wafer 10
  • the side faces 13 of the light emitting wafer 10 are loaded with a plurality of layers of the microbeads 32.
  • a preparation method of a second embodiment of a light-emitting device 200 of the present invention includes the following steps:
  • Step S201 providing a plurality of light-emitting wafers 10, each of the light-emitting wafers 10 having an upper surface 11, a lower surface 12 and a side surface 13;
  • Step S202 the lower surface 11 of the luminescent wafer 10 is adhered to an expansion film 50;
  • Step S203 uniformly dispersing the microbeads 32 in the gap formed by the upper surface 11 of the luminescent wafer 10 and the adjacent illuminating wafer 10;
  • Step S204 removing the beads 32 that are not adhered to the expansion film 50;
  • Step S205 applying a liquid phase containing the luminescent particles 21, 31 to the upper surface 11 of the luminescent wafer 10 and a gap formed by the adjacent luminescent wafer 10;
  • Step S206 applying a liquid phase containing the microbeads 32 and the luminescent particles 21, 31 to the upper surface 11 of the luminescent wafer 10 and a gap formed by the adjacent illuminating wafer 10;
  • Step S207 removing the liquid, so that the luminescent particles 21, 31 and the microbeads 32 are condensed into a block, and forming a luminescent layer 20 and the illuminating chip on the upper surface 11 of the luminescent wafer 10.
  • the side surface 13 of 10 forms a light guiding layer 30;
  • Step S208 coating the polymer material with the light emitting layer 20 and the light guiding layer 30;
  • Step S209 cutting at a corresponding position to load the microbeads 32 on the side surface 13 of the luminescent wafer 10.
  • the expansion film 50 is a commonly used material in the field of crystal expansion.
  • the material of the expansion film 50 is, for example, but not limited to, paper, cloth, polyethylene terephthalate (PET), polyvinyl alcohol (PVA), and nylon (Polyamide, Film made of PA), polyvinyl chloride (PVC), polyethylene, polypropylene, polystyrene or other resins.
  • the expanded film 50 further includes an adhesive layer (not shown).
  • the adhesive layer is, for example, a silicone film, an acrylic film or a UV film.
  • the UV film is applied to a surface of a film substrate such as PET, PVC, PO, or polyethylene vinyl acetate (EVA).
  • a film substrate such as PET, PVC, PO, or polyethylene vinyl acetate (EVA).
  • the obtained UV film is stable, has high adhesion, and can be reduced in viscosity after being irradiated by a UV curing machine to facilitate the taking of the light-emitting wafer 10.
  • the PET film substrate is used, the prepared UV film can be used in a clean room, is suitable for cutting of wafers, glass, ceramic plates, and is peeled off without residue after being irradiated by a UV light source.
  • the expansion film 50 has a double-adhesive property, so that the expanded film 50 after the crystal expansion can be pasted on a surface mount device (not shown) to remove the expansion film adhered on the surface of the light-emitting chip 10. 50, and can ensure the flatness between the luminescent wafers 10. It can be understood that after the removal of the expansion film 50 on the light-emitting wafer 10, the surface cleaning of the semiconductor wafer 10 after the removal of the expansion film 50 is further included.
  • the microbeads 32 include reflective beads 34 and refractive beads 33, the reflective beads 34 are reflective glass beads, and the refractive beads 33 are made of refractive glass micro. Beads. In step S203, the microbeads 32 are made of reflective beads 34, and in step S206, the microbeads 32 are made of refractive beads 33. It is to be understood that in other embodiments, the illustrated microbeads 32 may also be reflective ceramic microbeads, which may also be refractive ceramic microbeads.
  • the light guiding layer 30 can form at least two microbeads 32, and the reflective bead 34 and the at least one refractive microbead 33 are sequentially arranged from the optical path of the luminescent wafer 10. That is, the at least one layer of refractive beads 33 is located above the reflective beads 34. Therefore, the light emitted from the side surface of the light-emitting chip 10 can be more irradiated toward the light-emitting layer 20, thereby improving the light-emitting luminance and the light-emitting efficiency of the light-emitting device.
  • the liquid is a gum-free water or a volatile solvent selected from one of an ether, an alcohol or a ketone or a combination thereof.
  • the glue is, for example, an epoxy resin or a silicone material.
  • the liquid phase application method of the luminescent particles 21, 31 is, for example, but not limited to, spraying, dipping, or the like. It can be understood that the immersion method is mainly by placing the luminescent wafer 10 in a liquid container (not shown) containing no glue, so that the luminescent particles 21, 31 are settled or attached to the luminescence.
  • the step of removing the liquid is primarily by pumping, draining or evaporating the liquid at a certain temperature.
  • the liquid is removed by evaporation, so that the luminescent particles 21, 31 and the microbeads 32 and the luminescent particles 21, 31 can be tightly coupled by Van der Waals force. together.
  • the particle diameter of the microbeads 32 is greater than or equal to the thickness of the luminescent wafer 10
  • at least one layer of the microbeads 32 is loaded on the side of the luminescent wafer 10.
  • the particle diameter of the microbeads 32 is smaller than the thickness of the light emitting wafer 10
  • the side faces of the light emitting wafer 10 are loaded with the plurality of microbeads 32.
  • a method for fabricating a third embodiment of a light-emitting device 300 of the present invention includes the following steps:
  • Step S301 providing a plurality of light-emitting wafers 10, each of the light-emitting wafers 10 having an upper surface 11, a lower surface 12 and a side surface 13;
  • Step S302 attaching the lower surface 12 of the luminescent wafer 10 to an expansion film 50;
  • Step S303 applying a liquid phase containing the microbeads 32 and the luminescent particles 21, 31 to the upper surface 11 of the luminescent wafer 10 and the gap formed by the adjacent luminescent wafers 10;
  • Step S304 removing the liquid, so that the luminescent particles 21, 31 and the microbeads 32 are condensed into a block, and forming a luminescent layer 20 and the illuminating chip on the upper surface 11 of the luminescent wafer 10.
  • the side surface 13 of 10 forms a light guiding layer 30;
  • Step S305 coating the polymer material with the light emitting layer 20 and the light guiding layer 30;
  • Step S306 cutting at a corresponding position to load the microbeads 32 on the side surface 13 of the luminescent wafer 10.
  • step S302 may be replaced by soldering the lower surface 12 of the light emitting wafer 10 to the substrate 1 of the light source module 700, 700a, 700b, 700d through a die bonding machine (not shown), or It is the back panel of the backlight module (not shown).
  • the step S305 is to form the protective layer 40 on the surface of the light-emitting layer 20 and the light-guiding layer 30, so that the light-emitting layer 20 and the light-guiding layer 30 are isolated from the outside, thereby avoiding the outside world. Impact and pollution.
  • the step S305 can be omitted to avoid the thermal yellowing of the protective layer 40 to reduce the luminous efficiency of the light-emitting chip 10 and reduce the service life thereof.
  • the expansion film 50 is a commonly used material in the field of crystal expansion.
  • the material of the expansion film 50 is, for example, but not limited to, paper, cloth, polyethylene terephthalate (PET), polyvinyl alcohol (PVA), and nylon (Polyamide, Film made of PA), polyvinyl chloride (PVC), polyethylene, polypropylene, polystyrene or other resins.
  • the expanded film 50 further includes an adhesive layer (not shown).
  • the adhesive layer is, for example, a silicone film, an acrylic film or a UV film.
  • the UV film is applied to a surface of a film substrate such as PET, PVC, PO, or polyethylene vinyl acetate (EVA).
  • a film substrate such as PET, PVC, PO, or polyethylene vinyl acetate (EVA).
  • the obtained UV film is stable, has high adhesion, and can be reduced in viscosity after being irradiated by a UV curing machine to facilitate the taking of the light-emitting wafer 10.
  • the PET film substrate is used, the prepared UV film can be used in a clean room, is suitable for cutting of wafers, glass, ceramic plates, and is peeled off without residue after being irradiated by a UV light source.
  • the expansion film 50 has a double-adhesive property, so that the expanded film 50 after the crystal expansion can be pasted on a surface mount device (not shown) to remove the expansion film adhered on the surface of the light-emitting chip 10. 50, and can ensure the flatness between the luminescent wafers 10. It can be understood that after the removal of the expansion film 50 on the light-emitting wafer 10, the surface cleaning of the semiconductor wafer 10 after the removal of the expansion film 50 is further included.
  • the liquid is a gum-free water or a volatile solvent selected from one of an ether, an alcohol or a ketone or a combination thereof.
  • the glue is, for example, an epoxy resin or a silicone material.
  • the liquid phase application method of the luminescent particles 21, 31 is, for example, but not limited to, spraying, dipping, or the like. It can be understood that the immersion method is mainly by placing the luminescent wafer 10 in a liquid container (not shown) containing no glue, so that the luminescent particles 21, 31 are settled or attached to the luminescence.
  • the step of removing the liquid is primarily by pumping, draining or evaporating the liquid at a temperature.
  • the liquid is removed by evaporation, so that the luminescent particles 21, 31 and the microbeads 32 and the luminescent particles 21, 31 can be tightly coupled by Van der Waals force. together.
  • the side surface 13 of the luminescent wafer 10 carries at least one layer of the microbeads 32.
  • the microbeads 32 are refractive beads 33, and the refractive beads 33 are made of refractive glass beads. In other embodiments, the refractive beads 33 may also be of a refractive type. Ceramic beads.
  • a preparation method of a fourth embodiment of a light-emitting device 400 of the present invention includes the following steps:
  • Step S401 providing a plurality of light-emitting wafers 10, each of the light-emitting wafers 10 having an upper surface 11, a lower surface 12 and a side surface 13;
  • Step S402 attaching the lower surface 12 of the luminescent wafer 10 to an expansion film 50;
  • Step S403 applying a liquid phase containing the beads 32 and the luminescent particles 21, 31 to the upper surface 11 of the luminescent wafer 10 and the gap formed by the adjacent luminescent wafer 10;
  • Step S404 repeatedly applying the liquid phase containing the microbeads 32 and the luminescent particles 21, 31 to the gap formed by the adjacent illuminating wafers 10;
  • Step S405 removing the liquid to condense the luminescent particles 21, 31 and the microbeads 32 into a block, and forming a luminescent layer 20 on the illuminating wafer 10 on the upper surface 11 of the luminescent wafer 10.
  • Side surface 13 forms a light guiding layer 30;
  • Step S406 coating the polymer material with the light emitting layer 20 and the light guiding layer 30;
  • Step S407 cutting at a corresponding position to load the microbeads 32 on the side surface 13 of the luminescent wafer 10.
  • step S402 may be replaced by soldering the lower surface 12 of the light emitting wafer 10 to the substrate 1 of the light source module 700, 700a, 700b, 700d through a die bonding machine (not shown), or It is the back panel of the backlight module (not shown).
  • the step S406 is to form the protective layer 40 on the surface of the light-emitting layer 20 and the light guiding layer 30, so that the light-emitting layer 20 and the light guiding layer 30 are isolated from the outside, thereby avoiding the outside world. Impact and pollution.
  • the step S406 can be omitted to avoid the thermal yellowing of the protective layer 40 to reduce the luminous efficiency of the light emitting wafer 10 and reduce the service life thereof.
  • the expansion film 50 is a commonly used material in the field of crystal expansion.
  • the material of the expansion film 50 is, for example, but not limited to, paper, cloth, polyethylene terephthalate (PET), polyvinyl alcohol (PVA), and nylon (Polyamide, Film made of PA), polyvinyl chloride (PVC), polyethylene, polypropylene, polystyrene or other resins.
  • the expanded film 50 further includes an adhesive layer (not shown).
  • the adhesive layer is, for example, a silicone film, an acrylic film or a UV film.
  • the UV film is applied to a surface of a film substrate such as PET, PVC, PO, or polyethylene vinyl acetate (EVA).
  • a film substrate such as PET, PVC, PO, or polyethylene vinyl acetate (EVA).
  • the obtained UV film is stable, has high adhesion, and can be reduced in viscosity after being irradiated by a UV curing machine to facilitate the taking of the light-emitting wafer 10.
  • the PET film substrate is used, the prepared UV film can be used in a clean room, is suitable for cutting of wafers, glass, ceramic plates, and is peeled off without residue after being irradiated by a UV light source.
  • the expansion film 50 has a double-adhesive property, so that the expanded film 50 after the crystal expansion can be pasted on a surface mount device (not shown) to remove the expansion film adhered on the surface of the light-emitting chip 10. 50, and can ensure the flatness between the luminescent wafers 10. It can be understood that after the removal of the expansion film 50 on the light-emitting wafer 10, the surface cleaning of the semiconductor wafer 10 after the removal of the expansion film 50 is further included.
  • the liquid is a gum-free water or a volatile solvent selected from one of an ether, an alcohol or a ketone or a combination thereof.
  • the glue is, for example, an epoxy resin or a silicone material.
  • the liquid phase application method of the luminescent particles 21, 31 is, for example, but not limited to, spraying, dipping, or the like. It can be understood that the immersion method is mainly by placing the luminescent wafer 10 in a liquid container (not shown) containing no glue, so that the luminescent particles 21, 31 are settled or attached to the luminescence.
  • the step of removing the liquid is primarily by pumping, draining or evaporating the liquid at a certain temperature.
  • the liquid is removed by evaporation, so that the luminescent particles 21, 31 and the microbeads 32 and the luminescent particles 21, 31 can be tightly coupled by Van der Waals force. together.
  • the side surface 13 of the luminescent wafer 10 carries at least one layer of the microbeads 32.
  • the microbeads 32 are refractive beads 33, and the refractive beads 33 are made of refractive glass beads. In other embodiments, the refractive beads 33 may also be of a refractive type. Ceramic beads.
  • the light-emitting layer and the light-guiding layer can be directly formed on the surface of the light-emitting wafer by using the mutual attraction between the microbeads and the luminescent particles.
  • the luminescent particles and the microbeads are prepared by dispersing a solvent without a gel, the luminescent particles and the microbeads can be uniformly mixed, thereby making the luminescent layer and the light guiding layer uniform. Dispersion, thereby enabling improved luminous efficiency of the illuminating device and avoiding subsequent squeegee processing.
  • the method for fabricating the light-emitting device of the present invention is simple in process and low in cost.
  • the light-emitting device produced by the invention can reduce the side leakage of the light-emitting device and can improve the luminous efficiency and the light-emitting brightness of the light-emitting device.

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Abstract

Provided in the present invention is a light emitting device. The light emitting device comprises a light emitting chip, a light emitting layer, and a light guide layer. The light emitting chip comprises an upper surface and a side surface. The light emitting layer is formed on the upper surface of the light emitting chip. The light guide layer is formed on the side surface of the light emitting chip. The light guide layer comprises multiple luminescent particles and multiple microbeads. The light emitting layer and the light guide layer do not contain an adhesive. Further provided in the present invention are a backlight module employing the light emitting device, light source module, and manufacturing method of the light emitting device. The light emitting device of the present invention can reduce light leakage from the side surface of the light emitting chip, thus improving the luminous efficiency of the light emitting device. In addition, the present invention has a simple manufacturing process and low costs.

Description

发光装置、应用其的背光模组、光源模组及其制备方法Light-emitting device, backlight module using same, light source module and preparation method thereof 技术领域Technical field
本发明涉及一种发光装置、应用其的背光模组、光源模组及其制备方法。The invention relates to a light-emitting device, a backlight module using the same, a light source module and a preparation method thereof.
背景技术Background technique
由于发光二极管(Light Emitting Diode,简称LED)具有高亮度、体积小、重量轻、不易破损、低耗电量和寿命长等优点,所以被广泛地应用各式发光产品及显示产品中。其发光原理主要是通过施加一电压于二极管上,驱使二极管內的电子与电洞结合,结合所产生的能量以光的形式释放出来。此外,现有的发光装置主要通过对发光二极管晶粒的表面进行改性,以调整发光波长(颜色)与强度。Light Emitting Diode (LED) is widely used in various types of illuminating products and display products because of its high brightness, small size, light weight, low damage, low power consumption and long life. The principle of illumination is mainly by applying a voltage to the diode to drive the electrons in the diode to combine with the hole, and the combined energy is released in the form of light. In addition, the conventional light-emitting device mainly adjusts the wavelength (color) and intensity of the light-emitting diode by modifying the surface of the light-emitting diode die.
在发光二极管中的使用中,传统方式主要是将发光粉混入树脂中再涂布于发光二极管晶粒上。然而,这种改性方式不仅耗时耗材,而且会因为树脂的存在导致发光粉混合不均匀,进而降低发光装置的发光效率及发光均匀度,且降低其发光亮度。In the use of light-emitting diodes, the conventional method mainly involves mixing the luminescent powder into the resin and coating it on the LED dies. However, this modification method not only consumes time and consumables, but also causes uneven mixing of the luminescent powder due to the presence of the resin, thereby reducing the luminous efficiency and uniformity of the illuminating device, and reducing the illuminating brightness thereof.
目前,为了改进发光粉混合不均匀问题,将发光粉粒与不含胶的溶剂混合,再将混合相涂布于发光晶片来制备发光装置。然而,这种改性方式不易使发光粉完全且均匀包覆发光二极管晶粒的侧面,易造成侧面漏光,进而降低发光装置的发光亮度及发光效率。At present, in order to improve the problem of uneven mixing of the luminescent powder, the luminescent particles are mixed with a solvent containing no glue, and the mixed phase is applied to the luminescent wafer to prepare a luminescent device. However, this modification method is not easy to completely and uniformly cover the side surface of the LED chip, and it is easy to cause side leakage, thereby reducing the luminance and luminous efficiency of the light-emitting device.
发明内容Summary of the invention
鉴于以上内容,有必要提供一种减少侧面漏光,并提高发光效率和发光亮度的发光装置及其制备方法。In view of the above, it is necessary to provide a light-emitting device that reduces side light leakage and improves luminous efficiency and light-emitting brightness, and a method of fabricating the same.
本发明还进一步提供一种应用所述发光装置的背光模组和光源模组。The present invention still further provides a backlight module and a light source module to which the light emitting device is applied.
一种发光装置,包括:A light emitting device comprising:
一发光晶片,具有一上表面和一侧面;An illuminating wafer having an upper surface and a side surface;
一发光层,形成于所述发光晶片的上表面;以及a light emitting layer formed on an upper surface of the light emitting wafer;
一导光层,形成于所述发光晶片的侧面,所述导光层包含多个发光粉粒和多个微珠。所述发光层和所述导光层不含粘合剂。A light guiding layer is formed on a side of the light emitting wafer, and the light guiding layer comprises a plurality of luminescent particles and a plurality of beads. The luminescent layer and the light guiding layer are free of a binder.
在一实施例中,所述微珠的粒径为5μm-600μm。In one embodiment, the microbeads have a particle size of from 5 μm to 600 μm.
在一实施例中,所述微珠包括反射型微珠、折射型微珠中的一种或它们之间的组合。In an embodiment, the microbeads comprise one of reflective microbeads, refractive microbeads or a combination therebetween.
在一实施例中,所述反射型微珠包含金属材料、金属化合物材料中的一种或它们之间的组合。In an embodiment, the reflective microbeads comprise one of a metal material, a metal compound material, or a combination therebetween.
在一实施例中,所述金属材料包括铝、银或镍,所述金属化合物材料包括硫酸钡。In an embodiment, the metal material comprises aluminum, silver or nickel, and the metal compound material comprises barium sulfate.
在一实施例中,所述导光层包括至少一层反射型微珠、至少一层折射型玻璃珠或它们之间的组合。所述至少一层反射型微珠与所述至少一层折射型微珠自所述发光晶片所放出的光径方向依次排列。In an embodiment, the light guiding layer comprises at least one layer of reflective beads, at least one layer of refractive glass beads or a combination therebetween. The at least one reflective microbead and the at least one refractive microbead are sequentially arranged from a direction of a light path emitted by the luminescent wafer.
本发明还提供一种背光模组,包括:The invention also provides a backlight module, comprising:
一背板;a backboard
一如上所述的发光装置,安装于所述背板内;以及a light emitting device as described above, mounted in the backing plate;
一扩散板,安装于所述背板上且位于所述发光装置的上方。A diffusion plate is mounted on the back plate and above the light emitting device.
本发明还提供一种发光装置的制备方法,其包括如下步骤:The invention also provides a method for preparing a light-emitting device, comprising the steps of:
提供多个发光晶片,每一发光晶片具有一上表面和一下表面;Providing a plurality of light emitting wafers, each of the light emitting wafers having an upper surface and a lower surface;
将所述发光晶片的下表面粘附于一扩张膜上;Adhering the lower surface of the luminescent wafer to an expanded film;
将微珠均匀分散于所述发光晶片的上表面与相邻所述发光晶片所形成的间隙中;Dispersing the beads uniformly in the gap formed by the upper surface of the luminescent wafer and the adjacent illuminating wafer;
去除未粘附于所述扩张膜上的微珠;Removing microbeads that are not adhered to the expansion membrane;
将含发光粉粒的液体相施加于所述发光晶片的上表面及相邻所述发光晶 片所形成的间隙中,所述液体为不含胶的水或挥发性溶剂;Applying a liquid phase containing luminescent particles to the upper surface of the luminescent wafer and a gap formed by the adjacent luminescent wafer, the liquid being glue-free water or a volatile solvent;
移除所述液体,以使所述发光粉粒及所述微珠凝结成块,并形成发光层和导光层;以及Removing the liquid to condense the luminescent particles and the beads into a block and forming a light-emitting layer and a light guiding layer;
于相应位置切割,以使所述微珠负载于所述发光晶片的侧面。Cutting at a corresponding position to load the beads on the side of the luminescent wafer.
在一实施例中,所述微珠包括反射型微珠、折射型微珠中的一种或它们之间的组合。In an embodiment, the microbeads comprise one of reflective microbeads, refractive microbeads or a combination therebetween.
在一实施例中,在所述步骤将含发光粉粒的液体相施加于所述发光晶片的上表面及相邻所述发光晶片所形成的间隙前,还包括向所述含发光粉粒的液体相中添加所述折射型微珠。In one embodiment, before the step of applying a liquid phase containing luminescent particles to the upper surface of the luminescent wafer and the gap formed by the adjacent illuminating wafer, the method further includes: The refractive type microbeads are added to the liquid phase.
在一实施例中,当所述微珠的粒径大于等于所述发光晶片的厚度时,所述发光晶片的侧面负载至少一层所述微珠。当所述微珠的粒径小于所述发光晶片的厚度时,所述发光晶片的侧面负载多层所述微珠。In one embodiment, when the particle diameter of the microbeads is greater than or equal to the thickness of the light emitting wafer, at least one layer of the microbeads is loaded on a side of the light emitting wafer. When the particle diameter of the microbead is smaller than the thickness of the light emitting wafer, the side surface of the light emitting wafer is loaded with a plurality of layers of the microbeads.
本发明还进一步提供另一种发光装置的制备方法,其包括如下步骤:The present invention still further provides a method of fabricating another illuminating device, comprising the steps of:
提供多个发光晶片,每一发光晶片具有一上表面和一下表面;Providing a plurality of light emitting wafers, each of the light emitting wafers having an upper surface and a lower surface;
将所述发光晶片的下表面形成于一基底上;Forming a lower surface of the luminescent wafer on a substrate;
将含微珠、发光粉粒的液体相施加于所述发光晶片的上表面及相邻所述发光晶片所形成的间隙中,所述液体为不含胶的水或挥发性溶剂,所述微珠为折射型微珠;Applying a liquid phase containing microbeads and luminescent particles to the upper surface of the luminescent wafer and a gap formed by the adjacent illuminating wafer, the liquid being glue-free water or a volatile solvent, the micro The beads are refractive beads;
移除所述液体,以使所述发光粉粒及所述微珠凝结成块,并形成发光层和导光层;以及Removing the liquid to condense the luminescent particles and the beads into a block and forming a light-emitting layer and a light guiding layer;
于相应位置切割,以使所述微珠负载于所述发光晶片的侧面。Cutting at a corresponding position to load the beads on the side of the luminescent wafer.
在一实施例中,当所述微珠的粒径大于等于所述发光晶片的厚度时,所述发光晶片的侧面负载至少一层所述微珠。当所述微珠的粒径小于所述发光晶片的厚度时,所述发光晶片的侧面负载多层所述微珠。In one embodiment, when the particle diameter of the microbeads is greater than or equal to the thickness of the light emitting wafer, at least one layer of the microbeads is loaded on a side of the light emitting wafer. When the particle diameter of the microbead is smaller than the thickness of the light emitting wafer, the side surface of the light emitting wafer is loaded with a plurality of layers of the microbeads.
本发明还提供一种光源模组,包括:The invention also provides a light source module comprising:
一基板;a substrate;
至少一第一电极,安装于所述基板上;以及At least one first electrode mounted on the substrate;
至少一如上所述的发光装置,每一发光该装置的下表面设有两相对的第二电极,所述第二电极电性连接所述第一电极。At least one light-emitting device as described above, each of the lower surfaces of the light-emitting device is provided with two opposite second electrodes, and the second electrode is electrically connected to the first electrode.
在一实施例中,所述光源模组还包括一透镜,所述透镜形成于所述发光装置的上方。In an embodiment, the light source module further includes a lens formed above the light emitting device.
在一实施例中,所述光源模组还包括一反光杯,所述至少一发光装置设置于所述反射杯内。相较于现有技术,本发明的发光装置,通过将发光粉粒与微珠混合以制得导光层,再将导光层包覆所述发光晶片的侧面,以使所述发光晶片于侧面发出的光线经由所述微珠导向发光层,从而降低的所述发光装置的侧面漏光问题。此外,由于所述导光层和所述发光层不具有粘合剂,且所述微珠具有折射或反射功能,因此能够进一步提供发光装置的发光效率及发光亮度。本发明发光装置的制备方法通过采用不含粘合剂的液体混合相与荧光粉粒混合,再将混合液体涂布所述发光晶片,工艺简单,成本低廉。采用上述发光装置的背光模组,其发光效率和发光亮度较高。In an embodiment, the light source module further includes a reflector, and the at least one illumination device is disposed in the reflective cup. Compared with the prior art, the light-emitting device of the present invention prepares a light guiding layer by mixing the luminescent particles and the beads, and then coating the light guiding layer on the side surface of the light-emitting chip, so that the light-emitting chip is The light emitted from the side is guided to the light-emitting layer via the beads, thereby reducing the problem of light leakage on the side of the light-emitting device. Further, since the light guiding layer and the light emitting layer do not have an adhesive, and the microbeads have a function of refraction or reflection, it is possible to further provide luminous efficiency and light emission luminance of the light emitting device. The preparation method of the light-emitting device of the invention is characterized in that the process is simple and the cost is low by mixing the liquid mixed phase containing no binder with the phosphor particles, and then coating the mixed liquid with the light-emitting chip. The backlight module using the above-mentioned light-emitting device has high luminous efficiency and light-emitting brightness.
附图说明DRAWINGS
图1是本发明第一实施例的发光装置的剖视图。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing a light-emitting device according to a first embodiment of the present invention.
图2是本发明第二实施例的发光装置的剖视图。Figure 2 is a cross-sectional view showing a light-emitting device of a second embodiment of the present invention.
图3是本发明第三实施例的发光装置的剖视图。Figure 3 is a cross-sectional view showing a light-emitting device of a third embodiment of the present invention.
图4是本发明第四实施例的发光装置的剖视图。Figure 4 is a cross-sectional view showing a light-emitting device of a fourth embodiment of the present invention.
图5是本发明第五实施例的发光装置的剖视图。Figure 5 is a cross-sectional view showing a light-emitting device of a fifth embodiment of the present invention.
图6是本发明第六实施例的发光装置的剖视图。Figure 6 is a cross-sectional view showing a light-emitting device of a sixth embodiment of the present invention.
图7是本发明第一实施方式的光源模组的结构示意图。FIG. 7 is a schematic structural view of a light source module according to a first embodiment of the present invention.
图8是本发明第二实施方式的光源模组的结构示意图。8 is a schematic structural view of a light source module according to a second embodiment of the present invention.
图9是本发明第三实施方式的光源模组的结构示意图。9 is a schematic structural view of a light source module according to a third embodiment of the present invention.
图10是本发明第四实施方式的光源模组的结构示意图。FIG. 10 is a schematic structural view of a light source module according to a fourth embodiment of the present invention.
图11是本发明发光装置的第一实施例的制备示意图。Figure 11 is a schematic view showing the preparation of the first embodiment of the light-emitting device of the present invention.
图12是本发明发光装置的第一实施例的制备流程图。Figure 12 is a flow chart showing the preparation of the first embodiment of the light-emitting device of the present invention.
图13是本发明发光装置的第二实施例的制备示意图。Figure 13 is a schematic view showing the preparation of a second embodiment of the light-emitting device of the present invention.
图14是本发明发光装置的第二实施例的制备流程图。Figure 14 is a flow chart showing the preparation of the second embodiment of the light-emitting device of the present invention.
图15是本发明发光装置的第三实施例的制备示意图。Figure 15 is a schematic view showing the preparation of a third embodiment of the light-emitting device of the present invention.
图16是本发明发光装置的第三实施例的制备流程图。Figure 16 is a flow chart showing the preparation of a third embodiment of the light-emitting device of the present invention.
图17是本发明发光装置的第四实施例的制备示意图。Figure 17 is a schematic view showing the preparation of a fourth embodiment of the light-emitting device of the present invention.
图18是本发明发光装置的第四实施例的制备流程图。Figure 18 is a flow chart showing the preparation of a fourth embodiment of the light-emitting device of the present invention.
主要元件符号说明Main component symbol description
发光装置Illuminating device 100,200,300,400,500,600100,200,300,400,500,600
发光晶片 Light emitting chip 1010
上表面 Upper surface 1111
下表面 lower surface 1212
侧面 side 1313
发光层 Luminous layer 2020
发光粉粒Luminous powder 21twenty one
微珠 Microbeads 22,3222,32
折射型微珠 Refractive microbeads 3333
反射型微珠 Reflective beads 3434
导光层 Light guiding layer 3030
保护层The protective layer 4040
扩张膜 Expansion membrane 5050
光源模组 Light source module 700,700a,700b,700c700, 700a, 700b, 700c
基板Substrate 11
第一电极 First electrode 33
第二电极 Second electrode 55
透镜 lens 77
反射杯Reflective cup 99
杯底Cup bottom 9191
杯壁 Cup wall 9292
反射面 Reflective surface 920920
如下具体实施方式将结合上述附图进一步说明本发明。The invention will be further illustrated by the following detailed description in conjunction with the accompanying drawings.
具体实施方式Detailed ways
为了简明清楚地进行说明,在恰当的地方,相同的标号在不同图式中被重复地用于标示对应的或相类似的元件。此外,为了提供对此处所描述实施例全面深入的理解,说明书中会提及许多特定的细节。然而,本领域技术人员可以理解的是此处所记载的实施例也可以不按照这些特定细节进行操作。在其他的一些情况下,为了不使正在被描述的技术特征混淆不清,一些方法、流程及元件并未被详细地描述。图式并不一定需要与实物的尺寸等同。为了更好地说明细节及技术特征,图式中特定部分的展示比例可能会被放大。说明书中的描述不应被认为是对此处所描述的实施例范围的限定。For the sake of clarity and clarity, where appropriate, the same reference numerals are used to identify corresponding or similar elements in different drawings. In addition, many specific details are mentioned in the specification in order to provide a thorough understanding of the embodiments described herein. However, it will be understood by those skilled in the art that the embodiments described herein may also be practiced without these specific details. In other instances, some methods, procedures, and components have not been described in detail in order not to obscure the technical features being described. The schema does not necessarily need to be the same as the size of the object. In order to better illustrate the details and technical features, the proportions of the specific parts of the drawing may be magnified. The description in the specification is not to be construed as limiting the scope of the embodiments described herein.
请参阅图1,本发明第一实施例的发光装置100的剖视图。所述发光装置100包括一发光晶片10、一发光层20、一导光层30及一保护层 40。所述发光晶片10具有一上表面11、一下表面12和一侧面13。所述发光层20形成于所述发光晶片10的上表面11。所述导光层30形成于所述发光晶片10的侧面13。所述保护层40包覆所述发光层20和所述导光层30。1 is a cross-sectional view of a light emitting device 100 according to a first embodiment of the present invention. The light emitting device 100 includes an illuminating wafer 10, a luminescent layer 20, a light guiding layer 30, and a protective layer 40. The luminescent wafer 10 has an upper surface 11, a lower surface 12 and a side surface 13. The light emitting layer 20 is formed on the upper surface 11 of the light emitting wafer 10. The light guiding layer 30 is formed on the side surface 13 of the light emitting wafer 10. The protective layer 40 covers the light emitting layer 20 and the light guiding layer 30.
所述发光晶片10的厚度为90μm-600μm。所述发光层20的厚度为10μm-650μm。所述发光层20包含多个发光粉粒21。The light-emitting wafer 10 has a thickness of from 90 μm to 600 μm. The light-emitting layer 20 has a thickness of 10 μm to 650 μm. The light emitting layer 20 includes a plurality of luminescent particles 21 .
所述发光粉粒21能够吸收所述发光晶片10发出的光而形成特定颜色的光。进一步的,所述发光晶片发出的未被所述发光粉粒21吸收的光能够与所述发光粉粒21所发出的光混合形成用户所需的颜色光。The luminescent particles 21 are capable of absorbing light emitted from the luminescent wafer 10 to form light of a specific color. Further, the light emitted by the light-emitting chip that is not absorbed by the luminescent particles 21 can be mixed with the light emitted by the luminescent particles 21 to form a color light desired by the user.
可以理解的,为了使所述发光粉粒21均匀地分散于所述发光层20,所述发光层20不含粘合剂(胶),从而使所述发光粉粒21能够均匀地分散于所述发光晶片10的周围。所述粘合剂例如是环氧树脂、有机聚合物、硅胶材料等。It can be understood that, in order to uniformly disperse the luminescent particles 21 in the luminescent layer 20, the luminescent layer 20 does not contain a binder (glue), so that the luminescent particles 21 can be uniformly dispersed in the The periphery of the luminescent wafer 10 is described. The binder is, for example, an epoxy resin, an organic polymer, a silica gel material or the like.
在本实施例中,所述发光粉粒21包括荧光粉。In the present embodiment, the luminescent particles 21 include a phosphor.
所述荧光粉例如是硫化物荧光粉或非硫化物荧光粉。所述非硫化物荧光粉例如是,但不局限于,钇铝石榴石荧光粉(Yttrium Aluminum Garnet,简称YAG)、铽铝石榴石荧光粉(Terbium Aluminum Garnet,简称TAG)、氮化物或硅酸盐中的一种或它们之间的组合。The phosphor is, for example, a sulfide phosphor or a non-sulfide phosphor. The non-sulfide phosphor is, for example, but not limited to, Yttrium Aluminum Garnet (YAG), Terbium Aluminum Garnet (TAG), nitride or silicic acid. One of the salts or a combination between them.
所述导光层30的厚度均为10μm-650μm。所述导光层30包含多个发光粉粒31和多个微珠32。所述导光层30也不含粘合剂。所述粘合剂例如是环氧树脂、有机聚合物、硅胶材料等。The thickness of the light guiding layer 30 is 10 μm to 650 μm. The light guiding layer 30 includes a plurality of luminescent particles 31 and a plurality of beads 32. The light guiding layer 30 also contains no binder. The binder is, for example, an epoxy resin, an organic polymer, a silica gel material or the like.
可以理解的,所述导光层30的发光粉粒31与所述发光层20的发光粉粒21的组分和功能相同,在此不再赘述。It can be understood that the components and functions of the luminescent particles 31 of the light guiding layer 30 and the luminescent particles 21 of the luminescent layer 20 are the same and will not be described herein.
所述微珠32包括反射型微珠34(参图2)、折射型微珠33(参图2)中的一种或它们之间的组合。所述反射型微珠34例如是反射型玻璃微珠或反射型陶瓷微珠。所述折射型微珠33为折射型玻璃微珠及折射型 陶瓷微珠。所述折射型玻璃微珠的折射率为1.5-2.5。所述反射型玻璃微珠包含金属材料、金属化合物材料中的一种或它们之间的组合。The microbeads 32 include one of reflective bead 34 (see FIG. 2), refractive microbead 33 (see FIG. 2), or a combination therebetween. The reflective beads 34 are, for example, reflective glass beads or reflective ceramic beads. The refractive beads 33 are refractive glass beads and refractive ceramic beads. The refractive glass microbeads have a refractive index of 1.5 to 2.5. The reflective glass microspheres comprise one of a metal material, a metal compound material, or a combination therebetween.
可以理解的,在其他实施例中,所述反射型玻璃微珠还能够直接于其本体的表面镀有金属材料、金属化合物材料中的一种或它们之间的组合。所述金属材料包括铝、银或镍。所述金属化合物材料包括硫酸钡。所述金属材料、金属化合物材料或其组合通过采用电镀、真空镀膜或粉体表面包覆法形成于所述反射型玻璃微珠的表面,从而使得所述反射型玻璃微珠的表面光滑,进而增加反射率,此外还能增加热导率并且帮助散热。It will be appreciated that in other embodiments, the reflective glass microbeads are also capable of being plated directly onto the surface of the body with one of a metallic material, a metallic compound material, or a combination therebetween. The metal material includes aluminum, silver or nickel. The metal compound material includes barium sulfate. The metal material, the metal compound material or a combination thereof is formed on the surface of the reflective glass microsphere by using electroplating, vacuum coating or powder surface coating, so that the surface of the reflective glass microsphere is smooth, and further Increased reflectivity, in addition to increase thermal conductivity and help dissipate heat.
所述折射型微珠和所述反射型微珠包含氧化铝(Al2O3)、氮化铝(AlN)、二氧化矽(SiO2)、碳化矽(SiC)、氧化锆(ZrO3)、矽(Si)、金剛石(C)、氮化硼(NB)、碳化硼(C4B)及氧化硼(B2O3)中的一种或它们之间的组合。The refractive microbead and the reflective microbead comprise alumina (Al2O3), aluminum nitride (AlN), cerium oxide (SiO2), lanthanum carbide (SiC), zirconia (ZrO3), cerium (Si) One of diamond (C), boron nitride (NB), boron carbide (C4B), and boron oxide (B2O3) or a combination therebetween.
可以理解的,所述反射型陶瓷微珠自身具反射光的能力,所述折射型陶瓷微珠具有透射能力。进一步的,所述反射型陶瓷微珠能够在其表面附加金属材料、金属化合物材料中的一种或它们之间的组合。所述金属材料包括铝、银或镍。所述金属化合物材料包括硫酸钡。所述金属材料、金属化合物材料或其组合通过采用电镀、真空镀膜或粉体表面包覆法形成于所述反射型陶瓷微珠的表面,从而使得所述反射型陶瓷微珠的表面光滑,进而增加反射率,此外还能增加热导率并且帮助散热。It can be understood that the reflective ceramic microbeads themselves have the ability to reflect light, and the refractive ceramic microbeads have transmissivity. Further, the reflective ceramic microbeads are capable of attaching one of a metal material, a metal compound material, or a combination thereof to the surface thereof. The metal material includes aluminum, silver or nickel. The metal compound material includes barium sulfate. The metal material, the metal compound material or a combination thereof is formed on the surface of the reflective ceramic microsphere by using electroplating, vacuum coating or powder surface coating, so that the surface of the reflective ceramic microsphere is smooth, and further Increased reflectivity, in addition to increase thermal conductivity and help dissipate heat.
可以理解的,为了达到增加发光强度的效果,所述微珠32的材质对于发光晶片10所发出的光(如蓝光)具有高透光率。It can be understood that, in order to achieve the effect of increasing the luminous intensity, the material of the microbeads 32 has a high light transmittance for light emitted from the light-emitting wafer 10 such as blue light.
可以理解的,为了降低所述发光晶片10的侧面漏光问题,并提高所述发光晶片10的发光效率和发光亮度,所述发光粉粒31与所述微珠32的重量比为5:100-50:100。It can be understood that, in order to reduce the light leakage problem of the side surface of the luminescent wafer 10 and improve the luminous efficiency and the illuminating brightness of the luminescent wafer 10, the weight ratio of the luminescent particles 31 to the microbeads 32 is 5:100- 50:100.
所述发光粉粒31的粒径为0.1μm-100μm。所述微珠32的粒径为 5μm-600μm。The luminescent particles 31 have a particle diameter of 0.1 μm to 100 μm. The beads 32 have a particle diameter of from 5 μm to 600 μm.
在本实施例中,所述微珠32为反射型玻璃微珠,所述导光层30具有一层所述反射型玻璃微珠。所述反射型玻璃微珠粘附于所述发光晶片10的侧面10。所述反射型玻璃微珠的粒径大于等于所述导光层30的厚度,因此所述发光晶片10于侧面发出的光线大部分经由所述反射型玻璃微珠反射至所述发光层20,从而大大降低了所述发光晶片10于所述侧面13发出光线,进而提高所述发光装置100的发光效率和发光亮度。In the present embodiment, the microbeads 32 are reflective glass microspheres, and the light guiding layer 30 has a layer of the reflective glass microbeads. The reflective glass beads are adhered to the side 10 of the light-emitting wafer 10. The particle size of the reflective glass bead is greater than or equal to the thickness of the light guiding layer 30. Therefore, most of the light emitted by the light emitting chip 10 on the side surface is reflected to the light emitting layer 20 via the reflective glass microbead. Thereby, the light-emitting wafer 10 is greatly reduced in light emitted from the side surface 13, thereby improving the luminous efficiency and the light-emitting brightness of the light-emitting device 100.
可以理解的,所述微珠32包括实心微珠、空心微珠中的一种或它们之间的组合。所述微珠32可以是透明的或是具有色彩。所述微珠32具有光洁且圆整之表面,所述微珠32呈球形、椭球形、方形或其他形状。It will be appreciated that the microbeads 32 comprise one of solid microbeads, hollow microbeads or a combination therebetween. The microbeads 32 can be transparent or have a color. The microbeads 32 have a smooth and rounded surface, and the microbeads 32 are spherical, ellipsoidal, square or other shapes.
为了提高发光效率和发光亮度,所述微珠32优选为球形。In order to increase luminous efficiency and luminance, the microbeads 32 are preferably spherical.
为了避免发光层20和所述导光层30的表面受刮擦,在所述发光层20和所述导光层30的表面形成有至少一所述保护层40。其中,所述保护层40包覆所述发光层20的上表面和侧面,并延伸包覆所述导光层30的上表面和侧面。In order to prevent the surface of the light-emitting layer 20 and the light guiding layer 30 from being scratched, at least one of the protective layers 40 is formed on the surface of the light-emitting layer 20 and the light guiding layer 30. The protective layer 40 covers the upper surface and the side surface of the light emitting layer 20 and extends over the upper surface and the side surface of the light guiding layer 30.
可以理解的,所述保护层40为高分子材料层,以使所述发光层20和所述导光层30与外界隔绝,从而避免外界的影响与污染。所述高分子材料例如是树脂、硅胶或是材质较软的其他材料。所述树脂可例如是硬化剂混合比例较低的环氧树脂。优选的,所述硬化剂和所述环氧树脂的质量混合比例为1:1或1:4。It can be understood that the protective layer 40 is a polymer material layer to isolate the light-emitting layer 20 and the light guiding layer 30 from the outside, thereby avoiding external influences and pollution. The polymer material is, for example, a resin, a silica gel or other material having a soft material. The resin may be, for example, an epoxy resin having a low mixing ratio of a hardener. Preferably, the mass mixing ratio of the hardener and the epoxy resin is 1:1 or 1:4.
请参阅图2,展示了本发明第二实施例的发光装置200的剖视图。所述发光装置200包括一发光晶片10、一发光层20、一导光层30及一保护层40。本实施例提供的发光装置200与第一实施例的发光装置100的结构基本一致。不同的是,所述发光层20包含多个发光粉粒21和多个微珠22,所述导光层30具有多层微珠32,所述多层微珠32包括至少一层反射型微珠34及至少一层折射型 微珠33,及所述微珠32的粒径小于所述发光晶片10的厚度。Referring to Figure 2, a cross-sectional view of a light emitting device 200 in accordance with a second embodiment of the present invention is shown. The light emitting device 200 includes a light emitting chip 10, a light emitting layer 20, a light guiding layer 30, and a protective layer 40. The light-emitting device 200 provided in this embodiment is substantially identical in structure to the light-emitting device 100 of the first embodiment. The light-emitting layer 20 comprises a plurality of luminescent particles 21 and a plurality of micro-beads 22, the light-guiding layer 30 having a plurality of micro-beads 32, the multi-layered microbeads 32 comprising at least one layer of reflective micro-beads The beads 34 and the at least one layer of refractive beads 33, and the beads 32 have a particle size smaller than the thickness of the light-emitting wafer 10.
在本实施例中,所述发光层20的微珠22为所述折射型玻璃微珠。因此,所述发光晶片10发出的光线能够更集中朝所述发光装置200的外界照射,从而提高其发光亮度和发光效率。In this embodiment, the beads 22 of the light-emitting layer 20 are the refractive glass beads. Therefore, the light emitted from the light-emitting wafer 10 can be more concentrated toward the outside of the light-emitting device 200, thereby improving its light-emitting luminance and luminous efficiency.
所述反射型微珠34和所述反射型微珠34粘附于所述发光晶片10的侧面13。The reflective bead 34 and the reflective bead 34 are adhered to the side surface 13 of the light emitting wafer 10.
可以理解的,为了使所述发光晶片10于其侧面13发出的光线能够更多朝所述发光层20照射,所述至少一层反射型微珠34与所述至少一层折射型微珠33自所述发光晶片10所放出的光径方向依次排列,也即所述至少一层折射型微珠33位于所述至少一层反射型微珠34的上方。It can be understood that, in order to enable the light emitted by the illuminating wafer 10 on the side surface 13 to be more irradiated toward the luminescent layer 20, the at least one reflective microbead 34 and the at least one refracting microbead 33 The light path directions emitted from the light-emitting wafers 10 are sequentially arranged, that is, the at least one layer of the refractive beads 33 are positioned above the at least one reflective type beads 34.
请参阅图3,展示了本发明第三实施例的发光装置300的剖视图。所述发光装置300包括一发光晶片10、一发光层20、一导光层30及一保护层40。本实施例提供的发光装置300与第一实施例的发光装置100的结构基本一致。不同的是,所述发光层20包含多个发光粉粒21和多个微珠22,所述导光层30具有一层折射型微珠33,及所述折射型微珠33的粒径大于等于所述发光晶片10的厚度。Referring to Figure 3, a cross-sectional view of a light emitting device 300 in accordance with a third embodiment of the present invention is shown. The light emitting device 300 includes a light emitting chip 10, a light emitting layer 20, a light guiding layer 30, and a protective layer 40. The light-emitting device 300 provided in this embodiment substantially conforms to the structure of the light-emitting device 100 of the first embodiment. The light-emitting layer 20 includes a plurality of luminescent particles 21 and a plurality of micro-beads 22, the light-guiding layer 30 has a layer of refractive beads 33, and the refractive beads 33 have a larger particle diameter than It is equal to the thickness of the light-emitting wafer 10.
在本实施例中,所述发光层20中的微珠22为所述折射型玻璃微珠。因此,所述发光晶片10发出的光线能够更集中朝所述发光装置200的外界照射,从而提高其发光亮度和发光效率。In the present embodiment, the microbeads 22 in the light-emitting layer 20 are the refractive glass microbeads. Therefore, the light emitted from the light-emitting wafer 10 can be more concentrated toward the outside of the light-emitting device 200, thereby improving its light-emitting luminance and luminous efficiency.
可以理解的,为了使所述发光晶片10于其侧面13发出的光线能够更多朝所述发光层20方向照射,所述折射型微珠33粘附于所述发光晶片10的侧面13。It can be understood that the refractive beads 33 are adhered to the side surface 13 of the light-emitting chip 10 in order to enable the light emitted from the light-emitting wafer 10 on the side surface 13 to be irradiated more toward the light-emitting layer 20 .
请参阅图4,展示了本发明第四实施例的发光装置400的剖视图。所述发光装置400包括一发光晶片10、一发光层20、一导光层30及一保护层40。本实施例提供的发光装置400与第一实施例的发光装置100的结构基本一致。不同的是,所述发光层20包含多个发光粉粒21和多个微珠22,所述导光层30具有至少两层折射型微珠33,及所述折射型微珠33的粒径小于所述发光晶片10的厚度。Referring to Figure 4, a cross-sectional view of a light emitting device 400 in accordance with a fourth embodiment of the present invention is shown. The light emitting device 400 includes a light emitting chip 10, a light emitting layer 20, a light guiding layer 30, and a protective layer 40. The light-emitting device 400 provided in this embodiment substantially conforms to the structure of the light-emitting device 100 of the first embodiment. The light-emitting layer 20 includes a plurality of luminescent particles 21 and a plurality of micro-beads 22, the light-guiding layer 30 having at least two layers of refractive beads 33, and a particle size of the refractive beads 33. Less than the thickness of the luminescent wafer 10.
在本实施例中,所述发光层20中的微珠22为所述折射型玻璃微珠。因此,所述发光晶片10发出的光线能够更集中朝所述发光装置200的外界照射,从而提高其发光亮度和发光效率。In the present embodiment, the microbeads 22 in the light-emitting layer 20 are the refractive glass microbeads. Therefore, the light emitted from the light-emitting wafer 10 can be more concentrated toward the outside of the light-emitting device 200, thereby improving its light-emitting luminance and luminous efficiency.
所述折射型微珠33粘附于所述发光晶片10的侧面13。The refractive type microbeads 33 are adhered to the side surface 13 of the light emitting wafer 10.
可以理解的,为了使所述发光晶片10于其侧面13发出的光线能够更多朝所述发光层20方向照射,所述折射型玻璃微珠33自所述发光晶片10所放出的光径方向依次排列。It can be understood that, in order to enable the light emitted from the side surface 13 of the light-emitting chip 10 to be irradiated more toward the light-emitting layer 20, the direction of the light path emitted from the light-emitting chip 10 from the light-emitting chip 10 Arrange in order.
请参阅图5,展示了本发明第五实施例的发光装置500的剖视图。所述发光装置500包括一发光晶片10、一发光层20及一导光层30。所述发光晶片10、所述发光层20及所述导光层30与第三实施例的发光装置300的结构基本一致。不同的是,所述发光层20与所述导光层30的表面未形成保护层40(参图3),从而避免所述保护层40(参图3)因受热黄化而降低所述发光晶片10的发光效率及减少其使用寿命。Referring to Figure 5, a cross-sectional view of a light emitting device 500 in accordance with a fifth embodiment of the present invention is shown. The light emitting device 500 includes a light emitting chip 10, a light emitting layer 20 and a light guiding layer 30. The light emitting chip 10, the light emitting layer 20, and the light guiding layer 30 are substantially identical in structure to the light emitting device 300 of the third embodiment. The difference is that the surface of the light-emitting layer 20 and the light-guiding layer 30 does not form a protective layer 40 (refer to FIG. 3 ), thereby preventing the protective layer 40 ( FIG. 3 ) from being reduced by heat yellowing. The luminous efficiency of the wafer 10 and its lifetime are reduced.
在本实施例中,所述发光层20中的微珠22为所述折射型玻璃微珠。因此,所述发光晶片10发出的光线能够更集中朝所述发光装置500的外界照射,从而提高其发光亮度和发光效率。In the present embodiment, the microbeads 22 in the light-emitting layer 20 are the refractive glass microbeads. Therefore, the light emitted from the light-emitting wafer 10 can be more concentrated toward the outside of the light-emitting device 500, thereby improving its light-emitting luminance and luminous efficiency.
所述折射型微珠33粘附于所述发光晶片10的侧面13。The refractive type microbeads 33 are adhered to the side surface 13 of the light emitting wafer 10.
可以理解的,为了使所述发光晶片10于其侧面13发出的光线能够更多朝所述发光层20方向照射,所述折射型玻璃微珠33自所述发光晶片10所放出的光径方向依次排列。It can be understood that, in order to enable the light emitted from the side surface 13 of the light-emitting chip 10 to be irradiated more toward the light-emitting layer 20, the direction of the light path emitted from the light-emitting chip 10 from the light-emitting chip 10 Arrange in order.
请参阅图6,展示了本发明第六实施例的发光装置600的剖视图。所述发光装置600包括一发光晶片10、一发光层20及一导光层30。所述发光晶片10、所述发光层20及所述导光层30与第四实施例的发光装置400的结构基本一致。不同的是,所述发光层20与所述导光层30的表面未形成保护层40(参图4),从而避免所述保护层40(参图4)因受热黄化而降低所述发光晶片10的发光效率及减少其使用寿命。Referring to Figure 6, a cross-sectional view of a light emitting device 600 in accordance with a sixth embodiment of the present invention is shown. The light emitting device 600 includes a light emitting chip 10, a light emitting layer 20 and a light guiding layer 30. The luminescent wafer 10, the luminescent layer 20, and the light guiding layer 30 are substantially identical in structure to the illuminating device 400 of the fourth embodiment. The difference is that the surface of the light-emitting layer 20 and the light-guiding layer 30 does not form a protective layer 40 (refer to FIG. 4), thereby preventing the protective layer 40 (refer to FIG. 4) from being reduced by heat yellowing. The luminous efficiency of the wafer 10 and its lifetime are reduced.
在本实施例中,所述发光层20中的微珠22为所述折射型玻璃微珠。因此, 所述发光晶片10发出的光线能够更集中朝所述发光装置600的外界照射,从而提高其发光亮度和发光效率。In the present embodiment, the microbeads 22 in the light-emitting layer 20 are the refractive glass microbeads. Therefore, the light emitted from the light-emitting chip 10 can be more concentrated toward the outside of the light-emitting device 600, thereby improving its light-emitting luminance and luminous efficiency.
所述折射型微珠33粘附于所述发光晶片10的侧面13。The refractive type microbeads 33 are adhered to the side surface 13 of the light emitting wafer 10.
可以理解的,为了使所述发光晶片10于其侧面13发出的光线能够更多朝所述发光层20方向照射,所述折射型玻璃微珠33自所述发光晶片10所放出的光径方向依次排列。It can be understood that, in order to enable the light emitted from the side surface 13 of the light-emitting chip 10 to be irradiated more toward the light-emitting layer 20, the direction of the light path emitted from the light-emitting chip 10 from the light-emitting chip 10 Arrange in order.
请参阅图7,展示了本发明第一实施方式的光源模组700的示意图。所述光源模组700包括一基板1、至少一第一电极3、至少一第二电极5以及上述第一实施例的至少一发光装置100(参图1)。所述至少一第一电极3间隔地设置于所述基板1上。每一发光晶片10的下表面12设有两相对的第二电极5。所述第一电极3电性连接所述第二电极5。Referring to FIG. 7, a schematic diagram of a light source module 700 according to a first embodiment of the present invention is shown. The light source module 700 includes a substrate 1, at least one first electrode 3, at least one second electrode 5, and at least one light emitting device 100 of the first embodiment (refer to FIG. 1). The at least one first electrode 3 is disposed on the substrate 1 at intervals. The lower surface 12 of each of the luminescent wafers 10 is provided with two opposite second electrodes 5. The first electrode 3 is electrically connected to the second electrode 5 .
可以理解的,在其他实施例中,所述至少一发光装置100还可以选自上述第一实施例至第六实施例中的发光装置中的一种或他们之间的组合。It is to be understood that, in other embodiments, the at least one light emitting device 100 may also be selected from one of the light emitting devices in the first to sixth embodiments described above or a combination therebetween.
请参阅图8,展示了本发明第二实施方式的光源模组700a的示意图。本实施例所提供的光源模组700a与所述第一实施方式的光源模组700的结构基本一致。不同的是,所述至少一发光装置的发光层20及导光层30的表面未形成保护层40,从而避免所述保护层40因受热黄化而降低所述发光晶片10的发光效率及减少其使用寿命,此外,所述光源模组700a还包括一透镜7,所述透镜7形成于所述发光层20的上方。Referring to FIG. 8, a schematic diagram of a light source module 700a according to a second embodiment of the present invention is shown. The light source module 700a provided in this embodiment has substantially the same structure as the light source module 700 of the first embodiment. The difference is that the surface of the light-emitting layer 20 and the light-guiding layer 30 of the at least one light-emitting device is not formed with the protective layer 40, thereby preventing the protective layer 40 from reducing the luminous efficiency and the reduction of the light-emitting efficiency of the light-emitting chip 10. The light source module 700a further includes a lens 7 formed above the light emitting layer 20.
可以理解的,在其他实施例中,所述至少一发光装置还可以选自上述第一实施例至第六实施例中的发光装置中的一种或他们之间的组合。请参阅图9,展示了本发明第三实施方式的光源模组700b的示意图。本实施例所提供的光源模组700b与所述第一实施方式的光源模组700的结构基本一致。不同的是,所述光源模组700b还包括一反射杯9,且所述基本1、所述至少第一电极3、所述第二电极5及所述至少一发光装置100(参图1)设置于所述反射杯9内。It is to be understood that, in other embodiments, the at least one illuminating device may also be selected from one of the illuminating devices in the first to sixth embodiments described above or a combination therebetween. Referring to FIG. 9, a schematic diagram of a light source module 700b according to a third embodiment of the present invention is shown. The light source module 700b provided in this embodiment is substantially identical in structure to the light source module 700 of the first embodiment. The light source module 700b further includes a reflective cup 9, and the basic 1, the at least first electrode 3, the second electrode 5, and the at least one light emitting device 100 (refer to FIG. 1) It is disposed in the reflective cup 9.
所述反射杯9包括一杯底91和自所述杯底91倾斜向上延伸的一杯壁92。The reflector cup 9 includes a cup bottom 91 and a cup wall 92 extending obliquely upward from the cup bottom 91.
所述杯壁92具有面向所述发光装置100的一反射面920。所述反射面920由镜面反射材料制成。所述镜面反射材料为金属材料。所述金属材料包括金、银、铝、铬、铜、锡或镍。The cup wall 92 has a reflective surface 920 that faces the illumination device 100. The reflective surface 920 is made of a specularly reflective material. The specularly reflective material is a metallic material. The metal material includes gold, silver, aluminum, chromium, copper, tin or nickel.
所述反射杯9是一轴对称图形。所述发光装置100设置于所述反射杯9的对称中心上。The reflector cup 9 is an axisymmetric pattern. The light emitting device 100 is disposed on a center of symmetry of the reflective cup 9.
可以理解的,在其他实施例中,所述至少一发光装置100还可以选自上述第一实施例至第六实施例中的发光装置中的一种或他们之间的组合。It is to be understood that, in other embodiments, the at least one light emitting device 100 may also be selected from one of the light emitting devices in the first to sixth embodiments described above or a combination therebetween.
请参阅图10,展示了本发明第四实施方式的光源模组700c的示意图。本实施例所提供的光源模组700c与所述第三实施方式的光源模组700b的结构基本一致。不同的是,所述至少一发光装置的发光层20及导光层30的表面未形成保护层40,从而避免所述保护层40因受热黄化而降低所述发光晶片10的发光效率及减少其使用寿命,此外,所述光源模组700c还包括一透镜7,所述透镜7形成于所述发光层20的上方。Referring to FIG. 10, a schematic diagram of a light source module 700c according to a fourth embodiment of the present invention is shown. The light source module 700c provided in this embodiment has substantially the same structure as the light source module 700b of the third embodiment. The difference is that the surface of the light-emitting layer 20 and the light-guiding layer 30 of the at least one light-emitting device is not formed with the protective layer 40, thereby preventing the protective layer 40 from reducing the luminous efficiency and the reduction of the light-emitting efficiency of the light-emitting chip 10. The light source module 700c further includes a lens 7 formed above the light emitting layer 20.
在本实施例中,所述透镜7能够形成于所述至少一发光装置的发光层20的上表面,且所述至少一发光装置与所述透镜7设置于所述反射杯9内。In this embodiment, the lens 7 can be formed on the upper surface of the light emitting layer 20 of the at least one light emitting device, and the at least one light emitting device and the lens 7 are disposed in the reflective cup 9.
可以理解的,在其他实施例中,所述透镜7还能够安装于所述反射杯9的杯壁92的上方。It will be appreciated that in other embodiments, the lens 7 can also be mounted above the cup wall 92 of the reflector cup 9.
可以理解的,在其他实施例中,所述至少一发光装置还可以选自上述第一实施例至第六实施例中的发光装置中的一种或他们之间的组合。It is to be understood that, in other embodiments, the at least one illuminating device may also be selected from one of the illuminating devices in the first to sixth embodiments described above or a combination therebetween.
上述第一实施例至第四实施例的发光装置能够应用于背光模组(图未示)中,所述背光模组包括一种背光模组,包括一背板、一所述发光装置及一扩散板。所述发光装置安装于所述背板内。所述扩散板安装于所述背板上且位于所述发光装置的上方。The light-emitting device of the first embodiment to the fourth embodiment can be applied to a backlight module (not shown). The backlight module includes a backlight module, including a back plate, a light-emitting device, and a light-emitting device. Diffuser plate. The light emitting device is mounted in the backboard. The diffusion plate is mounted on the back plate and above the light emitting device.
可以理解的,由于所述背光模组具有实施例1至实施例4中的任一发光装置,从而所述发光装置从侧面测出的光将导向所述扩散板,进而提高发光亮度及发光效率。It can be understood that, since the backlight module has any of the light-emitting devices of Embodiments 1 to 4, the light measured by the light-emitting device from the side will be guided to the diffusion plate, thereby improving the brightness and the luminous efficiency. .
在其他实施例中,上述第一实施例至第四实施例的发光装置还可以应用 于侧入式背光模组。In other embodiments, the light-emitting devices of the first to fourth embodiments described above can also be applied to a side-entry backlight module.
请参阅图11和图12,本发明发光装置100的第一实施例的制备方法,其包括如下步骤:Referring to FIG. 11 and FIG. 12, a preparation method of a first embodiment of a light-emitting device 100 of the present invention includes the following steps:
步骤S101、提供多个发光晶片10,每一发光晶片10具有一上表面11、一下表面12和一侧面13;Step S101, providing a plurality of light-emitting wafers 10, each of the light-emitting wafers 10 having an upper surface 11, a lower surface 12 and a side surface 13;
步骤S102、将所述发光晶片10的下表面12粘附于一扩张膜50上;Step S102, attaching the lower surface 12 of the luminescent wafer 10 to an expansion film 50;
步骤S103、将微珠32均匀分散于所述发光晶片10的上表面11与相邻所述发光晶片10所形成的间隙中;Step S103, uniformly dispersing the microbeads 32 in the gap formed by the upper surface 11 of the luminescent wafer 10 and the adjacent illuminating wafer 10;
步骤S104、去除未粘附于所述扩张膜50上的微珠32;Step S104, removing the beads 32 that are not adhered to the expansion film 50;
步骤S105、将含发光粉粒21、31的液体相施加于所述发光晶片10的上表面11及相邻所述发光晶片10所形成的间隙中;Step S105, applying a liquid phase containing the luminescent particles 21, 31 to the upper surface 11 of the luminescent wafer 10 and a gap formed by the adjacent luminescent wafer 10;
步骤S106、移除所述液体,以使所述发光粉粒21、31及所述微珠32凝结成块,并于所述发光晶片10的上表面11形成发光层20及于所述发光晶片10的侧面13形成导光层30;Step S106, removing the liquid, so that the luminescent particles 21, 31 and the microbeads 32 are condensed into a block, and forming a luminescent layer 20 and the illuminating chip on the upper surface 11 of the luminescent wafer 10. The side surface 13 of 10 forms a light guiding layer 30;
步骤S107、将所述高分子材料包覆所述发光层20和所述导光层30;以及Step S107, coating the polymer material with the light emitting layer 20 and the light guiding layer 30;
步骤S108、于相应位置切割,以使所述微珠32负载于所述发光晶片10的侧面13。Step S108, cutting at a corresponding position to load the microbeads 32 on the side surface 13 of the luminescent wafer 10.
可以理解的,所述扩张膜50是本领域扩晶制作常用的材料。所述扩张膜50的材料例如是,但不局限于,纸质、布料、聚对苯二甲酸乙二醇酯(Polyethylene terephthalate,PET)、聚乙烯醇(polyvinyl alcohol,PVA)及尼龙(Polyamide,PA)、聚氯乙烯(Polyvinylchlorid,PVC)、聚乙烯、聚丙烯、聚苯乙烯或其他树脂制成的薄膜。所述扩张膜50还包括一粘胶层(图中未示)。所述粘胶层例如是硅胶膜、压克力膜或是UV膜。It can be understood that the expansion film 50 is a commonly used material in the field of crystal expansion. The material of the expansion film 50 is, for example, but not limited to, paper, cloth, polyethylene terephthalate (PET), polyvinyl alcohol (PVA), and nylon (Polyamide, Film made of PA), polyvinyl chloride (PVC), polyethylene, polypropylene, polystyrene or other resins. The expanded film 50 further includes an adhesive layer (not shown). The adhesive layer is, for example, a silicone film, an acrylic film or a UV film.
本领域技术人员能够理解的,所述UV膜是将特殊配方涂料涂布于PET、PVC、PO、聚乙烯-聚醋酸乙烯酯共聚物(Polyethylene vinylacetate,EVA)等薄膜基材表面。当使用所述PO薄膜基材时,制得的UV薄膜稳定、粘着力高且经UV固化机照射后,可减黏至方便取所述发光晶片10。当使用所述PET 薄膜基材时,制得的UV薄膜能够于无尘室贴合使用、适合用于晶圆、玻璃、陶瓷板的切割,并且经UV光源照射后撕离不残胶。As can be understood by those skilled in the art, the UV film is applied to a surface of a film substrate such as PET, PVC, PO, or polyethylene vinyl acetate (EVA). When the PO film substrate is used, the obtained UV film is stable, has high adhesion, and can be reduced in viscosity after being irradiated by a UV curing machine to facilitate the taking of the light-emitting wafer 10. When the PET film substrate is used, the prepared UV film can be used in a clean room, is suitable for cutting on wafers, glass, ceramic plates, and is peeled off without residue after being irradiated by a UV light source.
可以理解的,所述扩张膜50具有双粘贴特性,从而可以将扩晶后的扩张膜50粘贴在表面贴装设备(图未示)上,以去除所述发光晶片10表面粘附的扩张膜50,并能够保证发光晶片10间的平整度。可以理解的,去除所述发光晶片10上的所述扩张膜50后,还包括对去除所述扩张膜50后的半导体晶片10进行表面清洁。It can be understood that the expansion film 50 has a double-adhesive property, so that the expanded film 50 after the crystal expansion can be pasted on a surface mount device (not shown) to remove the expansion film adhered on the surface of the light-emitting chip 10. 50, and can ensure the flatness between the luminescent wafers 10. It can be understood that after the removal of the expansion film 50 on the light-emitting wafer 10, the surface cleaning of the semiconductor wafer 10 after the removal of the expansion film 50 is further included.
在本实施例中,所述微珠32为反射型微珠34,所述反射型微珠34采用反射型玻璃微珠。可以理解的,在其他实施例中所示微珠32还可以为反射型陶瓷微珠。所述液体为不含胶的水或挥发性溶剂,所述挥发性溶剂选自醚类、醇类或酮类中的一种或它们之间的组合。所述胶例如是环氧树脂或硅胶类物质。所述含发光粉粒21、31的液体相施加方式例如是,但不局限于,喷涂、浸渍等方式。可以理解的,所述浸渍方式主要是通过将所述发光晶片10置于含不含胶的液体容器(图中未示)中,使得所述发光粉粒21、31沉降或附着于所述发光晶片10的上表面11、下表面12及侧面13。In the present embodiment, the microbeads 32 are reflective microbeads 34, and the reflective microbeads 34 are made of reflective glass microbeads. It will be appreciated that the microbeads 32 shown in other embodiments may also be reflective ceramic microbeads. The liquid is a gum-free water or a volatile solvent selected from one of an ether, an alcohol or a ketone or a combination thereof. The glue is, for example, an epoxy resin or a silicone material. The liquid phase application method of the luminescent particles 21, 31 is, for example, but not limited to, spraying, dipping, or the like. It can be understood that the immersion method is mainly by placing the luminescent wafer 10 in a liquid container (not shown) containing no glue, so that the luminescent particles 21, 31 are settled or attached to the luminescence. The upper surface 11, the lower surface 12, and the side surface 13 of the wafer 10.
在所述步骤将含发光粉粒21、31的液体相施加于所述发光晶片10的上表面及相邻所述发光晶片10所形成的间隙前,还包括向所述含发光粉粒21、31的液体相中添加所述折射型玻璃微珠(图中未示)。因此,所述发光晶片10的上表面能够负载至少一层所述折射型玻璃微珠(图中未示),所述发光晶片10的侧边能够负载多层所述折射型玻璃微珠(图中未示),从而提高发光装置100的发光效率及发光亮度。Before the step of applying the liquid phase containing the luminescent particles 21, 31 to the upper surface of the luminescent wafer 10 and the gap formed by the adjacent luminescent wafer 10, further comprising the luminescent particles 21, The refractive glass microbeads (not shown) are added to the liquid phase of 31. Therefore, the upper surface of the luminescent wafer 10 can be loaded with at least one layer of the refractive glass microbeads (not shown), and the side of the luminescent wafer 10 can be loaded with a plurality of layers of the refracting glass beads (Fig. Not shown), thereby improving the luminous efficiency and the luminance of the light-emitting device 100.
可以理解的,移除所述液体步骤主要通过抽取、流放或是在一定温度下蒸发所述液体。优选的,本实施例采用蒸发方式移除液体,因此所述发光粉粒21、31及所述微珠32与所述发光粉粒21、31之间能够通过范德瓦尔斯力紧密地结合在一起。It will be appreciated that the step of removing the liquid is primarily by pumping, draining or evaporating the liquid at a certain temperature. Preferably, in this embodiment, the liquid is removed by evaporation, so that the luminescent particles 21, 31 and the microbeads 32 and the luminescent particles 21, 31 can be tightly coupled by Van der Waals force. together.
可以理解的,当所述微珠32的粒径大于等于所述发光晶片10的厚度时,所述发光晶片10的侧面13负载至少一层所述微珠32。当所述微珠32的粒径小 于所述发光晶片10的厚度时,所述发光晶片10的侧面13负载多层所述微珠32。It can be understood that when the particle diameter of the microbeads 32 is greater than or equal to the thickness of the luminescent wafer 10, the side surface 13 of the luminescent wafer 10 carries at least one layer of the microbeads 32. When the particle diameter of the microbeads 32 is smaller than the thickness of the light emitting wafer 10, the side faces 13 of the light emitting wafer 10 are loaded with a plurality of layers of the microbeads 32.
可以理解的,所述发光粉粒21、31、所述微珠32及所述保护层40的组分及结构同第一实施一致,在此不再赘述。It is to be understood that the components and structures of the luminescent particles 21, 31, the beads 32, and the protective layer 40 are identical to those of the first embodiment, and are not described herein again.
请参阅图13和图14,本发明发光装置200的第二实施例的制备方法,其包括如下步骤:Referring to FIG. 13 and FIG. 14, a preparation method of a second embodiment of a light-emitting device 200 of the present invention includes the following steps:
步骤S201、提供多个发光晶片10,每一发光晶片10具有一上表面11、一下表面12和一侧面13;Step S201, providing a plurality of light-emitting wafers 10, each of the light-emitting wafers 10 having an upper surface 11, a lower surface 12 and a side surface 13;
步骤S202、将所述发光晶片10的下表面11粘附于一扩张膜50上;Step S202, the lower surface 11 of the luminescent wafer 10 is adhered to an expansion film 50;
步骤S203、将微珠32均匀分散于所述发光晶片10的上表面11与相邻所述发光晶片10所形成的间隙中;Step S203, uniformly dispersing the microbeads 32 in the gap formed by the upper surface 11 of the luminescent wafer 10 and the adjacent illuminating wafer 10;
步骤S204、去除未粘附于所述扩张膜50上的微珠32;Step S204, removing the beads 32 that are not adhered to the expansion film 50;
步骤S205、将含发光粉粒21、31的液体相施加于所述发光晶片10的上表面11及相邻所述发光晶片10所形成的间隙中;Step S205, applying a liquid phase containing the luminescent particles 21, 31 to the upper surface 11 of the luminescent wafer 10 and a gap formed by the adjacent luminescent wafer 10;
步骤S206、将含所述微珠32、所述发光粉粒21、31的液体相施加于所述发光晶片10的上表面11及相邻所述发光晶片10所形成的间隙中;Step S206, applying a liquid phase containing the microbeads 32 and the luminescent particles 21, 31 to the upper surface 11 of the luminescent wafer 10 and a gap formed by the adjacent illuminating wafer 10;
步骤S207、移除所述液体,以使所述发光粉粒21、31及所述微珠32凝结成块,并于所述发光晶片10的上表面11形成发光层20及于所述发光晶片10的侧面13形成导光层30;Step S207, removing the liquid, so that the luminescent particles 21, 31 and the microbeads 32 are condensed into a block, and forming a luminescent layer 20 and the illuminating chip on the upper surface 11 of the luminescent wafer 10. The side surface 13 of 10 forms a light guiding layer 30;
步骤S208、将所述高分子材料包覆所述发光层20和所述导光层30;以及Step S208, coating the polymer material with the light emitting layer 20 and the light guiding layer 30;
步骤S209、于相应位置切割,以使所述微珠32负载于所述发光晶片10的侧面13。Step S209, cutting at a corresponding position to load the microbeads 32 on the side surface 13 of the luminescent wafer 10.
可以理解的,所述扩张膜50是本领域扩晶制作常用的材料。所述扩张膜50的材料例如是,但不局限于,纸质、布料、聚对苯二甲酸乙二醇酯(Polyethylene terephthalate,PET)、聚乙烯醇(polyvinyl alcohol,PVA)及尼龙(Polyamide,PA)、聚氯乙烯(Polyvinylchlorid,PVC)、聚乙烯、聚丙烯、聚苯乙烯或其他树脂制成的薄膜。所述扩张膜50还包括一粘胶层(图中未示)。所述粘胶层例如是硅胶膜、压克力膜或是UV膜。It can be understood that the expansion film 50 is a commonly used material in the field of crystal expansion. The material of the expansion film 50 is, for example, but not limited to, paper, cloth, polyethylene terephthalate (PET), polyvinyl alcohol (PVA), and nylon (Polyamide, Film made of PA), polyvinyl chloride (PVC), polyethylene, polypropylene, polystyrene or other resins. The expanded film 50 further includes an adhesive layer (not shown). The adhesive layer is, for example, a silicone film, an acrylic film or a UV film.
本领域技术人员能够理解的,所述UV膜是将特殊配方涂料涂布于PET、PVC、PO、聚乙烯-聚醋酸乙烯酯共聚物(Polyethylene vinylacetate,EVA)等薄膜基材表面。当使用所述PO薄膜基材时,制得的UV薄膜稳定、粘着力高且经UV固化机照射后,可减黏至方便取所述发光晶片10。当使用所述PET薄膜基材时,制得的UV薄膜能够于无尘室贴合使用、适合用于晶圆、玻璃、陶瓷板的切割,并且经UV光源照射后撕离不残胶。As can be understood by those skilled in the art, the UV film is applied to a surface of a film substrate such as PET, PVC, PO, or polyethylene vinyl acetate (EVA). When the PO film substrate is used, the obtained UV film is stable, has high adhesion, and can be reduced in viscosity after being irradiated by a UV curing machine to facilitate the taking of the light-emitting wafer 10. When the PET film substrate is used, the prepared UV film can be used in a clean room, is suitable for cutting of wafers, glass, ceramic plates, and is peeled off without residue after being irradiated by a UV light source.
可以理解的,所述扩张膜50具有双粘贴特性,从而可以将扩晶后的扩张膜50粘贴在表面贴装设备(图未示)上,以去除所述发光晶片10表面粘附的扩张膜50,并能够保证发光晶片10间的平整度。可以理解的,去除所述发光晶片10上的所述扩张膜50后,还包括对去除所述扩张膜50后的半导体晶片10进行表面清洁。It can be understood that the expansion film 50 has a double-adhesive property, so that the expanded film 50 after the crystal expansion can be pasted on a surface mount device (not shown) to remove the expansion film adhered on the surface of the light-emitting chip 10. 50, and can ensure the flatness between the luminescent wafers 10. It can be understood that after the removal of the expansion film 50 on the light-emitting wafer 10, the surface cleaning of the semiconductor wafer 10 after the removal of the expansion film 50 is further included.
在本实施例中,所述微珠32包括反射型微珠34和折射型微珠33,所述反射型微珠34采用反射型玻璃微珠,所述折射型微珠33采用折射型玻璃微珠。在步骤S203中,所述微珠32采用反射型微珠34,在步骤S206中,所述微珠32采用折射型微珠33。可以理解的,在其他实施例中,所示微珠32还可以为反射型陶瓷微珠,所述折射型玻璃微珠33还可以为折射型陶瓷微珠。因此,所述导光层30能够形成至少两层微珠32,且所述反射型微珠34与所述至少一层折射型微珠33自所述发光晶片10所放出的光径方向依次排列,也即所述至少一层折射型微珠33位于所述反射型微珠34的上方。因此,所述发光晶片于10其侧面发出的光线能够更多朝所述发光层20照射,从而提高所述发光装置的发光亮度及发光效率。In the present embodiment, the microbeads 32 include reflective beads 34 and refractive beads 33, the reflective beads 34 are reflective glass beads, and the refractive beads 33 are made of refractive glass micro. Beads. In step S203, the microbeads 32 are made of reflective beads 34, and in step S206, the microbeads 32 are made of refractive beads 33. It is to be understood that in other embodiments, the illustrated microbeads 32 may also be reflective ceramic microbeads, which may also be refractive ceramic microbeads. Therefore, the light guiding layer 30 can form at least two microbeads 32, and the reflective bead 34 and the at least one refractive microbead 33 are sequentially arranged from the optical path of the luminescent wafer 10. That is, the at least one layer of refractive beads 33 is located above the reflective beads 34. Therefore, the light emitted from the side surface of the light-emitting chip 10 can be more irradiated toward the light-emitting layer 20, thereby improving the light-emitting luminance and the light-emitting efficiency of the light-emitting device.
所述液体为不含胶的水或挥发性溶剂,所述挥发性溶剂选自醚类、醇类或酮类中的一种或它们之间的组合。所述胶例如是环氧树脂或硅胶类物质。所述含发光粉粒21、31的液体相施加方式例如是,但不局限于,喷涂、浸渍等方式。可以理解的,所述浸渍方式主要是通过将所述发光晶片10置于含不含胶的液体容器(图中未示)中,使得所述发光粉粒21、31沉降或附着于所述发光晶片10的上表面11、下表面12及侧面13。The liquid is a gum-free water or a volatile solvent selected from one of an ether, an alcohol or a ketone or a combination thereof. The glue is, for example, an epoxy resin or a silicone material. The liquid phase application method of the luminescent particles 21, 31 is, for example, but not limited to, spraying, dipping, or the like. It can be understood that the immersion method is mainly by placing the luminescent wafer 10 in a liquid container (not shown) containing no glue, so that the luminescent particles 21, 31 are settled or attached to the luminescence. The upper surface 11, the lower surface 12, and the side surface 13 of the wafer 10.
可以理解的,移除所述液体步骤主要通过抽取、流放或是在一定温度下蒸发所述液体。优选的,本实施例采用蒸发方式移除液体,因此所述发光粉粒21、31及所述微珠32与所述发光粉粒21、31之间能够通过范德瓦尔斯力紧密地结合在一起。It will be appreciated that the step of removing the liquid is primarily by pumping, draining or evaporating the liquid at a certain temperature. Preferably, in this embodiment, the liquid is removed by evaporation, so that the luminescent particles 21, 31 and the microbeads 32 and the luminescent particles 21, 31 can be tightly coupled by Van der Waals force. together.
进一步的,当所述微珠32的粒径大于等于所述发光晶片10的厚度时,所述发光晶片10的侧面负载至少一层所述微珠32。当所述微珠32的粒径小于所述发光晶片10的厚度时,所述发光晶片10的侧面负载多层所述微珠32。Further, when the particle diameter of the microbeads 32 is greater than or equal to the thickness of the luminescent wafer 10, at least one layer of the microbeads 32 is loaded on the side of the luminescent wafer 10. When the particle diameter of the microbeads 32 is smaller than the thickness of the light emitting wafer 10, the side faces of the light emitting wafer 10 are loaded with the plurality of microbeads 32.
可以理解的,所述发光粉粒21、31、所述微珠32及所述保护层40的组分及结构同第一实施一致,在此不再赘述。It is to be understood that the components and structures of the luminescent particles 21, 31, the beads 32, and the protective layer 40 are identical to those of the first embodiment, and are not described herein again.
请参阅图15和图16,本发明发光装置300的第三实施例的制备方法,其包括如下步骤:Referring to FIG. 15 and FIG. 16, a method for fabricating a third embodiment of a light-emitting device 300 of the present invention includes the following steps:
步骤S301、提供多个发光晶片10,每一发光晶片10具有一上表面11、一下表面12和一侧面13;Step S301, providing a plurality of light-emitting wafers 10, each of the light-emitting wafers 10 having an upper surface 11, a lower surface 12 and a side surface 13;
步骤S302、将所述发光晶片10的下表面12粘附于一扩张膜50上;Step S302, attaching the lower surface 12 of the luminescent wafer 10 to an expansion film 50;
步骤S303、将含微珠32、发光粉粒21、31的液体相施加于所述发光晶片10的上表面11及相邻所述发光晶片10所形成的间隙中;Step S303, applying a liquid phase containing the microbeads 32 and the luminescent particles 21, 31 to the upper surface 11 of the luminescent wafer 10 and the gap formed by the adjacent luminescent wafers 10;
步骤S304、移除所述液体,以使所述发光粉粒21、31及所述微珠32凝结成块,并于所述发光晶片10的上表面11形成发光层20及于所述发光晶片10的侧面13形成导光层30;Step S304, removing the liquid, so that the luminescent particles 21, 31 and the microbeads 32 are condensed into a block, and forming a luminescent layer 20 and the illuminating chip on the upper surface 11 of the luminescent wafer 10. The side surface 13 of 10 forms a light guiding layer 30;
步骤S305、将所述高分子材料包覆所述发光层20和所述导光层30;以及Step S305, coating the polymer material with the light emitting layer 20 and the light guiding layer 30;
步骤S306、于相应位置切割,以使所述微珠32负载于所述发光晶片10的侧面13。Step S306, cutting at a corresponding position to load the microbeads 32 on the side surface 13 of the luminescent wafer 10.
在其他实施例中,步骤S302可以替换为将所述发光晶片10的下表面12通过固晶机(图未示)焊接于所述光源模组700、700a、700b、700d的基板1上,或是所述背光模组(图未示)的背板上。In other embodiments, step S302 may be replaced by soldering the lower surface 12 of the light emitting wafer 10 to the substrate 1 of the light source module 700, 700a, 700b, 700d through a die bonding machine (not shown), or It is the back panel of the backlight module (not shown).
其中,所述步骤S305是为了所述发光层20和所述导光层30在其表面形成保护层40,以使所述发光层20和所述导光层30与外界隔绝,从而避免 外界的影响与污染。The step S305 is to form the protective layer 40 on the surface of the light-emitting layer 20 and the light-guiding layer 30, so that the light-emitting layer 20 and the light-guiding layer 30 are isolated from the outside, thereby avoiding the outside world. Impact and pollution.
可以理解的,在其他实施例中,所述步骤S305可以省略,以避免所述保护层40受热黄化而降低所述发光晶片10的发光效率及减少其使用寿命。It can be understood that in other embodiments, the step S305 can be omitted to avoid the thermal yellowing of the protective layer 40 to reduce the luminous efficiency of the light-emitting chip 10 and reduce the service life thereof.
可以理解的,所述扩张膜50是本领域扩晶制作常用的材料。所述扩张膜50的材料例如是,但不局限于,纸质、布料、聚对苯二甲酸乙二醇酯(Polyethylene terephthalate,PET)、聚乙烯醇(polyvinyl alcohol,PVA)及尼龙(Polyamide,PA)、聚氯乙烯(Polyvinylchlorid,PVC)、聚乙烯、聚丙烯、聚苯乙烯或其他树脂制成的薄膜。所述扩张膜50还包括一粘胶层(图中未示)。所述粘胶层例如是硅胶膜、压克力膜或是UV膜。It can be understood that the expansion film 50 is a commonly used material in the field of crystal expansion. The material of the expansion film 50 is, for example, but not limited to, paper, cloth, polyethylene terephthalate (PET), polyvinyl alcohol (PVA), and nylon (Polyamide, Film made of PA), polyvinyl chloride (PVC), polyethylene, polypropylene, polystyrene or other resins. The expanded film 50 further includes an adhesive layer (not shown). The adhesive layer is, for example, a silicone film, an acrylic film or a UV film.
本领域技术人员能够理解的,所述UV膜是将特殊配方涂料涂布于PET、PVC、PO、聚乙烯-聚醋酸乙烯酯共聚物(Polyethylene vinylacetate,EVA)等薄膜基材表面。当使用所述PO薄膜基材时,制得的UV薄膜稳定、粘着力高且经UV固化机照射后,可减黏至方便取所述发光晶片10。当使用所述PET薄膜基材时,制得的UV薄膜能够于无尘室贴合使用、适合用于晶圆、玻璃、陶瓷板的切割,并且经UV光源照射后撕离不残胶。As can be understood by those skilled in the art, the UV film is applied to a surface of a film substrate such as PET, PVC, PO, or polyethylene vinyl acetate (EVA). When the PO film substrate is used, the obtained UV film is stable, has high adhesion, and can be reduced in viscosity after being irradiated by a UV curing machine to facilitate the taking of the light-emitting wafer 10. When the PET film substrate is used, the prepared UV film can be used in a clean room, is suitable for cutting of wafers, glass, ceramic plates, and is peeled off without residue after being irradiated by a UV light source.
可以理解的,所述扩张膜50具有双粘贴特性,从而可以将扩晶后的扩张膜50粘贴在表面贴装设备(图未示)上,以去除所述发光晶片10表面粘附的扩张膜50,并能够保证发光晶片10间的平整度。可以理解的,去除所述发光晶片10上的所述扩张膜50后,还包括对去除所述扩张膜50后的半导体晶片10进行表面清洁。It can be understood that the expansion film 50 has a double-adhesive property, so that the expanded film 50 after the crystal expansion can be pasted on a surface mount device (not shown) to remove the expansion film adhered on the surface of the light-emitting chip 10. 50, and can ensure the flatness between the luminescent wafers 10. It can be understood that after the removal of the expansion film 50 on the light-emitting wafer 10, the surface cleaning of the semiconductor wafer 10 after the removal of the expansion film 50 is further included.
所述液体为不含胶的水或挥发性溶剂,所述挥发性溶剂选自醚类、醇类或酮类中的一种或它们之间的组合。所述胶例如是环氧树脂或硅胶类物质。所述含发光粉粒21、31的液体相施加方式例如是,但不局限于,喷涂、浸渍等方式。可以理解的,所述浸渍方式主要是通过将所述发光晶片10置于含不含胶的液体容器(图中未示)中,使得所述发光粉粒21、31沉降或附着于所述发光晶片10的上表面11、下表面12及侧面13。The liquid is a gum-free water or a volatile solvent selected from one of an ether, an alcohol or a ketone or a combination thereof. The glue is, for example, an epoxy resin or a silicone material. The liquid phase application method of the luminescent particles 21, 31 is, for example, but not limited to, spraying, dipping, or the like. It can be understood that the immersion method is mainly by placing the luminescent wafer 10 in a liquid container (not shown) containing no glue, so that the luminescent particles 21, 31 are settled or attached to the luminescence. The upper surface 11, the lower surface 12, and the side surface 13 of the wafer 10.
可以理解的,移除所述液体步骤主要通过抽取、流放或是在一定温度下 蒸发所述液体。优选的,本实施例采用蒸发方式移除液体,因此所述发光粉粒21、31及所述微珠32与所述发光粉粒21、31之间能够通过范德瓦尔斯力紧密地结合在一起。It will be appreciated that the step of removing the liquid is primarily by pumping, draining or evaporating the liquid at a temperature. Preferably, in this embodiment, the liquid is removed by evaporation, so that the luminescent particles 21, 31 and the microbeads 32 and the luminescent particles 21, 31 can be tightly coupled by Van der Waals force. together.
可以理解的,当所述微珠32的粒径大于等于所述发光晶片10的厚度时,所述发光晶片10的侧面13负载至少一层所述微珠32。当所述微珠32的粒径小于所述发光晶片10的厚度时,所述发光晶片10的侧面13负载多层所述微珠32。在本实施例中,所述微珠32为折射型微珠33,所述折射型微珠33采用折射型玻璃微珠,在其他实施例中,所述折射型微珠33还可采用折射型陶瓷微珠。It can be understood that when the particle diameter of the microbeads 32 is greater than or equal to the thickness of the luminescent wafer 10, the side surface 13 of the luminescent wafer 10 carries at least one layer of the microbeads 32. When the particle diameter of the microbeads 32 is smaller than the thickness of the light emitting wafer 10, the side surface 13 of the light emitting wafer 10 is loaded with a plurality of layers of the microbeads 32. In the present embodiment, the microbeads 32 are refractive beads 33, and the refractive beads 33 are made of refractive glass beads. In other embodiments, the refractive beads 33 may also be of a refractive type. Ceramic beads.
可以理解的,所述发光粉粒21、31、所述微珠32及所述保护层40的组分及结构同第一实施一致,在此不再赘述。It is to be understood that the components and structures of the luminescent particles 21, 31, the beads 32, and the protective layer 40 are identical to those of the first embodiment, and are not described herein again.
请参阅图17和图18,本发明发光装置400的第四实施例的制备方法,其包括如下步骤:Referring to FIG. 17 and FIG. 18, a preparation method of a fourth embodiment of a light-emitting device 400 of the present invention includes the following steps:
步骤S401、提供多个发光晶片10,每一发光晶片10具有一上表面11、一下表面12和一侧面13;Step S401, providing a plurality of light-emitting wafers 10, each of the light-emitting wafers 10 having an upper surface 11, a lower surface 12 and a side surface 13;
步骤S402、将所述发光晶片10的下表面12粘附于一扩张膜50上;Step S402, attaching the lower surface 12 of the luminescent wafer 10 to an expansion film 50;
步骤S403、将含微珠32、发光粉粒21、31的液体相施加于所述发光晶片10的上表面11及相邻所述发光晶片10所形成的间隙中;Step S403, applying a liquid phase containing the beads 32 and the luminescent particles 21, 31 to the upper surface 11 of the luminescent wafer 10 and the gap formed by the adjacent luminescent wafer 10;
步骤S404、重复将含微珠32、发光粉粒21、31的液体相施加于相邻所述发光晶片10所形成的间隙中;Step S404, repeatedly applying the liquid phase containing the microbeads 32 and the luminescent particles 21, 31 to the gap formed by the adjacent illuminating wafers 10;
步骤S405、移除所述液体,以使所述发光粉粒21、31及所述微珠32凝结成块,并于所述发光晶片10的上表面11形成发光层20于所述发光晶片10的侧面13形成导光层30;Step S405, removing the liquid to condense the luminescent particles 21, 31 and the microbeads 32 into a block, and forming a luminescent layer 20 on the illuminating wafer 10 on the upper surface 11 of the luminescent wafer 10. Side surface 13 forms a light guiding layer 30;
步骤S406、将所述高分子材料包覆所述发光层20和所述导光层30;以及Step S406, coating the polymer material with the light emitting layer 20 and the light guiding layer 30;
步骤S407、于相应位置切割,以使所述微珠32负载于所述发光晶片10的侧面13。Step S407, cutting at a corresponding position to load the microbeads 32 on the side surface 13 of the luminescent wafer 10.
在其他实施例中,步骤S402可以替换为将所述发光晶片10的下表面12通过固晶机(图未示)焊接于所述光源模组700、700a、700b、700d的基板1上, 或是所述背光模组(图未示)的背板上。In other embodiments, step S402 may be replaced by soldering the lower surface 12 of the light emitting wafer 10 to the substrate 1 of the light source module 700, 700a, 700b, 700d through a die bonding machine (not shown), or It is the back panel of the backlight module (not shown).
其中,所述步骤S406是为了所述发光层20和所述导光层30在其表面形成保护层40,以使所述发光层20和所述导光层30与外界隔绝,从而避免外界的影响与污染。The step S406 is to form the protective layer 40 on the surface of the light-emitting layer 20 and the light guiding layer 30, so that the light-emitting layer 20 and the light guiding layer 30 are isolated from the outside, thereby avoiding the outside world. Impact and pollution.
可以理解的,在其他实施例中,所述步骤S406可以省略,以避免所述保护层40受热黄化而降低所述发光晶片10的发光效率及减少其使用寿命。It can be understood that in other embodiments, the step S406 can be omitted to avoid the thermal yellowing of the protective layer 40 to reduce the luminous efficiency of the light emitting wafer 10 and reduce the service life thereof.
可以理解的,所述扩张膜50是本领域扩晶制作常用的材料。所述扩张膜50的材料例如是,但不局限于,纸质、布料、聚对苯二甲酸乙二醇酯(Polyethylene terephthalate,PET)、聚乙烯醇(polyvinyl alcohol,PVA)及尼龙(Polyamide,PA)、聚氯乙烯(Polyvinylchlorid,PVC)、聚乙烯、聚丙烯、聚苯乙烯或其他树脂制成的薄膜。所述扩张膜50还包括一粘胶层(图中未示)。所述粘胶层例如是硅胶膜、压克力膜或是UV膜。It can be understood that the expansion film 50 is a commonly used material in the field of crystal expansion. The material of the expansion film 50 is, for example, but not limited to, paper, cloth, polyethylene terephthalate (PET), polyvinyl alcohol (PVA), and nylon (Polyamide, Film made of PA), polyvinyl chloride (PVC), polyethylene, polypropylene, polystyrene or other resins. The expanded film 50 further includes an adhesive layer (not shown). The adhesive layer is, for example, a silicone film, an acrylic film or a UV film.
本领域技术人员能够理解的,所述UV膜是将特殊配方涂料涂布于PET、PVC、PO、聚乙烯-聚醋酸乙烯酯共聚物(Polyethylene vinylacetate,EVA)等薄膜基材表面。当使用所述PO薄膜基材时,制得的UV薄膜稳定、粘着力高且经UV固化机照射后,可减黏至方便取所述发光晶片10。当使用所述PET薄膜基材时,制得的UV薄膜能够于无尘室贴合使用、适合用于晶圆、玻璃、陶瓷板的切割,并且经UV光源照射后撕离不残胶。As can be understood by those skilled in the art, the UV film is applied to a surface of a film substrate such as PET, PVC, PO, or polyethylene vinyl acetate (EVA). When the PO film substrate is used, the obtained UV film is stable, has high adhesion, and can be reduced in viscosity after being irradiated by a UV curing machine to facilitate the taking of the light-emitting wafer 10. When the PET film substrate is used, the prepared UV film can be used in a clean room, is suitable for cutting of wafers, glass, ceramic plates, and is peeled off without residue after being irradiated by a UV light source.
可以理解的,所述扩张膜50具有双粘贴特性,从而可以将扩晶后的扩张膜50粘贴在表面贴装设备(图未示)上,以去除所述发光晶片10表面粘附的扩张膜50,并能够保证发光晶片10间的平整度。可以理解的,去除所述发光晶片10上的所述扩张膜50后,还包括对去除所述扩张膜50后的半导体晶片10进行表面清洁。It can be understood that the expansion film 50 has a double-adhesive property, so that the expanded film 50 after the crystal expansion can be pasted on a surface mount device (not shown) to remove the expansion film adhered on the surface of the light-emitting chip 10. 50, and can ensure the flatness between the luminescent wafers 10. It can be understood that after the removal of the expansion film 50 on the light-emitting wafer 10, the surface cleaning of the semiconductor wafer 10 after the removal of the expansion film 50 is further included.
所述液体为不含胶的水或挥发性溶剂,所述挥发性溶剂选自醚类、醇类或酮类中的一种或它们之间的组合。所述胶例如是环氧树脂或硅胶类物质。所述含发光粉粒21、31的液体相施加方式例如是,但不局限于,喷涂、浸渍等方式。可以理解的,所述浸渍方式主要是通过将所述发光晶片10置于含不 含胶的液体容器(图中未示)中,使得所述发光粉粒21、31沉降或附着于所述发光晶片10的上表面11、下表面12及侧面13。The liquid is a gum-free water or a volatile solvent selected from one of an ether, an alcohol or a ketone or a combination thereof. The glue is, for example, an epoxy resin or a silicone material. The liquid phase application method of the luminescent particles 21, 31 is, for example, but not limited to, spraying, dipping, or the like. It can be understood that the immersion method is mainly by placing the luminescent wafer 10 in a liquid container (not shown) containing no glue, so that the luminescent particles 21, 31 are settled or attached to the luminescence. The upper surface 11, the lower surface 12, and the side surface 13 of the wafer 10.
可以理解的,移除所述液体步骤主要通过抽取、流放或是在一定温度下蒸发所述液体。优选的,本实施例采用蒸发方式移除液体,因此所述发光粉粒21、31及所述微珠32与所述发光粉粒21、31之间能够通过范德瓦尔斯力紧密地结合在一起。It will be appreciated that the step of removing the liquid is primarily by pumping, draining or evaporating the liquid at a certain temperature. Preferably, in this embodiment, the liquid is removed by evaporation, so that the luminescent particles 21, 31 and the microbeads 32 and the luminescent particles 21, 31 can be tightly coupled by Van der Waals force. together.
可以理解的,当所述微珠32的粒径大于等于所述发光晶片10的厚度时,所述发光晶片10的侧面13负载至少一层所述微珠32。当所述微珠32的粒径小于所述发光晶片10的厚度时,所述发光晶片10的侧面13负载多层所述微珠32。在本实施例中,所述微珠32为折射型微珠33,所述折射型微珠33采用折射型玻璃微珠,在其他实施例中,所述折射型微珠33还可采用折射型陶瓷微珠。It can be understood that when the particle diameter of the microbeads 32 is greater than or equal to the thickness of the luminescent wafer 10, the side surface 13 of the luminescent wafer 10 carries at least one layer of the microbeads 32. When the particle diameter of the microbeads 32 is smaller than the thickness of the light emitting wafer 10, the side surface 13 of the light emitting wafer 10 is loaded with a plurality of layers of the microbeads 32. In the present embodiment, the microbeads 32 are refractive beads 33, and the refractive beads 33 are made of refractive glass beads. In other embodiments, the refractive beads 33 may also be of a refractive type. Ceramic beads.
可以理解的,所述发光粉粒21、31、所述微珠32及所述保护层40的组分及结构同第一实施一致,在此不再赘述。It is to be understood that the components and structures of the luminescent particles 21, 31, the beads 32, and the protective layer 40 are identical to those of the first embodiment, and are not described herein again.
本发明发光装置的制备方法,通过将微珠和发光粉粒之间的相互吸引力,从而发光层和导光层制法能够直接采用附着形式形成于所述发光晶片的表面。此外,由于发光粉粒和微珠通过不含胶的溶剂制备分散液,从而能够将所述发光粉粒和所述微珠混合均匀,进而使其在所述发光层和所述导光层均匀分散,从而能够提高发光装置的发光效率并且避免后续的刮胶处理。综上,本发明发光装置的制备方法工艺简单,成本低廉。本发明所制得的发光装置能够降低发光装置的侧漏光,并能够提高所述发光装置的发光效率和发光亮度。In the method for fabricating the light-emitting device of the present invention, the light-emitting layer and the light-guiding layer can be directly formed on the surface of the light-emitting wafer by using the mutual attraction between the microbeads and the luminescent particles. In addition, since the luminescent particles and the microbeads are prepared by dispersing a solvent without a gel, the luminescent particles and the microbeads can be uniformly mixed, thereby making the luminescent layer and the light guiding layer uniform. Dispersion, thereby enabling improved luminous efficiency of the illuminating device and avoiding subsequent squeegee processing. In summary, the method for fabricating the light-emitting device of the present invention is simple in process and low in cost. The light-emitting device produced by the invention can reduce the side leakage of the light-emitting device and can improve the luminous efficiency and the light-emitting brightness of the light-emitting device.
上述实施例为本发明较佳的实施例,但本发明的实施例并不受上述实施例的限制,以上实施例仅是用于解释权利要求书。然本发明的保护范围并不局限于说明书。任何熟悉本技术领域的技术人员在本发明披露的技术范围内,可轻易想到的变化或者替换,都包含在本发明的保护范围之内。The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above embodiments, and the above embodiments are merely for explaining the claims. However, the scope of protection of the present invention is not limited to the description. Any changes or substitutions that are easily conceivable within the scope of the present invention are intended to be included within the scope of the present invention.

Claims (16)

  1. 一种发光装置,包括:A light emitting device comprising:
    一发光晶片,具有一上表面和一侧面;An illuminating wafer having an upper surface and a side surface;
    一发光层,形成于所述发光晶片的上表面;以及a light emitting layer formed on an upper surface of the light emitting wafer;
    一导光层,形成于所述发光晶片的侧面,所述导光层包含多个发光粉粒和多个微珠,所述发光层和所述导光层不含粘合剂。A light guiding layer is formed on a side surface of the light emitting wafer, the light guiding layer includes a plurality of luminescent particles and a plurality of beads, and the luminescent layer and the light guiding layer are free of a binder.
  2. 如权利要求1所述的发光装置,其特征在于,所述微珠的粒径为5μm-600μm。The light-emitting device according to claim 1, wherein the microbeads have a particle diameter of from 5 μm to 600 μm.
  3. 如权利要求1所述的发光装置,其特征在于,所述微珠包括反射型微珠、折射型微珠中的一种或它们之间的组合。The illuminating device according to claim 1, wherein the microbeads comprise one of reflective microbeads, refractive microbeads or a combination thereof.
  4. 如权利要求3所述的发光装置,其特征在于,所述反射型微珠包含金属材料、金属化合物材料中的一种或它们之间的组合。The light-emitting device according to claim 3, wherein the reflective microbeads comprise one of a metal material, a metal compound material, or a combination thereof.
  5. 如权利要求4所述的发光装置,其特征在于,所述金属材料包括铝、银或镍,所述金属化合物材料包括硫酸钡。The light emitting device according to claim 4, wherein said metal material comprises aluminum, silver or nickel, and said metal compound material comprises barium sulfate.
  6. 如权利要求3所述的发光装置,其特征在于,所述导光层包括至少一层反射型微珠、至少一层折射型玻璃珠或它们之间的组合,所述至少一层反射型微珠与所述至少一层折射型微珠自所述发光晶片所放出的光径方向依次排列。A light emitting device according to claim 3, wherein said light guiding layer comprises at least one layer of reflective beads, at least one layer of refractive glass beads or a combination thereof, said at least one layer of reflective micro The beads and the at least one layer of refractive beads are sequentially arranged from the direction of the light path emitted by the light-emitting wafer.
  7. 一种背光模组,包括:A backlight module comprising:
    一背板;a backboard
    一如权利要求1至6中任意一项所述的发光装置,安装于所述背板内;以及A light-emitting device according to any one of claims 1 to 6, mounted in the back sheet;
    一扩散板,安装于所述背板上且位于所述发光装置的上方。A diffusion plate is mounted on the back plate and above the light emitting device.
  8. 一种发光装置的制备方法,其包括如下步骤:A method of fabricating a light emitting device, comprising the steps of:
    提供多个发光晶片,每一发光晶片具有一上表面和一下表面;Providing a plurality of light emitting wafers, each of the light emitting wafers having an upper surface and a lower surface;
    将所述发光晶片的下表面粘附于一扩张膜上;Adhering the lower surface of the luminescent wafer to an expanded film;
    将微珠均匀分散于所述发光晶片的上表面与相邻所述发光晶片所形成的 间隙中;Dispersing the beads uniformly in the gap between the upper surface of the luminescent wafer and the adjacent illuminating wafer;
    去除未粘附于所述扩张膜上的微珠;Removing microbeads that are not adhered to the expansion membrane;
    将含发光粉粒的液体相施加于所述发光晶片的上表面及相邻所述发光晶片所形成的间隙中,所述液体为不含粘合剂的水或挥发性溶剂;Applying a liquid phase containing luminescent particles to the upper surface of the luminescent wafer and a gap formed by the adjacent luminescent wafer, the liquid being binder-free water or a volatile solvent;
    移除所述液体,以使所述发光粉粒及所述微珠凝结成块,并形成发光层和导光层;以及Removing the liquid to condense the luminescent particles and the beads into a block and forming a light-emitting layer and a light guiding layer;
    于相应位置切割,以使所述微珠负载于所述发光晶片的侧面。Cutting at a corresponding position to load the beads on the side of the luminescent wafer.
  9. 如权利要求8所述的发光装置的制备方法,其特征在于,所述微珠包括反射型微珠、折射型微珠中的一种或它们之间的组合。The method of producing a light-emitting device according to claim 8, wherein the microbeads comprise one of reflective microbeads, refractive microbeads, or a combination thereof.
  10. 如权利要求9所述的发光装置的制备方法,其特征在于,在所述步骤将含发光粉粒的液体相施加于所述发光晶片的上表面及相邻所述发光晶片所形成的间隙前,还包括向所述含发光粉粒的液体相中添加所述折射型微珠。A method of fabricating a light-emitting device according to claim 9, wherein in said step, a liquid phase containing luminescent particles is applied to an upper surface of said luminescent wafer and a gap formed by said adjacent luminescent wafer And further comprising adding the refractive type microbead to the liquid phase containing the luminescent particles.
  11. 如权利要求8或权利要求10所述的发光装置的制备方法,其特征在于,当所述微珠的粒径大于等于所述发光晶片的厚度时,所述发光晶片的侧面负载至少一层所述微珠;当所述微珠的粒径小于所述发光晶片的厚度时,所述发光晶片的侧面负载多层所述微珠。The method of manufacturing a light-emitting device according to claim 8 or claim 10, wherein when the particle diameter of the microbead is greater than or equal to the thickness of the light-emitting chip, at least one layer of the side surface of the light-emitting chip is loaded The microbeads; when the particle diameter of the microbeads is smaller than the thickness of the light emitting wafer, the side surface of the light emitting wafer is loaded with the plurality of microbeads.
  12. 一种发光装置的制备方法,其包括如下步骤:A method of fabricating a light emitting device, comprising the steps of:
    提供多个发光晶片,每一发光晶片具有一上表面和一下表面;Providing a plurality of light emitting wafers, each of the light emitting wafers having an upper surface and a lower surface;
    将所述发光晶片的下表面形成于一基底上;Forming a lower surface of the luminescent wafer on a substrate;
    将含微珠、发光粉粒的液体相施加于所述发光晶片的上表面及相邻所述发光晶片所形成的间隙中,所述液体为不含粘结剂的水或挥发性溶剂,所述微珠为折射型微珠;Applying a liquid phase containing microbeads and luminescent particles to the upper surface of the luminescent wafer and a gap formed by the adjacent illuminating wafer, the liquid being a binder-free water or a volatile solvent, The microbeads are refractive microbeads;
    移除所述液体,以使所述发光粉粒及所述微珠凝结成块,并形成发光层和导光层;以及Removing the liquid to condense the luminescent particles and the beads into a block and forming a light-emitting layer and a light guiding layer;
    于相应位置切割,以使所述微珠负载于所述发光晶片的侧面。Cutting at a corresponding position to load the beads on the side of the luminescent wafer.
  13. 如权利要求12所述的发光装置的制备方法,其特征在于,当所述微珠的粒径大于等于所述发光晶片的厚度时,所述发光晶片的侧面负载至少一层 所述微珠;当所述微珠的粒径小于所述发光晶片的厚度时,所述发光晶片的侧面负载多层所述微珠。The method of manufacturing a light-emitting device according to claim 12, wherein when the particle diameter of the microbead is greater than or equal to the thickness of the light-emitting chip, at least one layer of the micro-bead is loaded on a side surface of the light-emitting chip; When the particle diameter of the microbead is smaller than the thickness of the light emitting wafer, the side surface of the light emitting wafer is loaded with a plurality of layers of the microbeads.
  14. 一种光源模组,包括:A light source module comprising:
    一基板;a substrate;
    至少一第一电极,安装于所述基板上;以及At least one first electrode mounted on the substrate;
    至少一如权利要求1至6中任意一项所述的发光装置,每一发光晶片的下表面设有两相对的第二电极,所述第二电极电性连接所述第一电极。The light-emitting device according to any one of claims 1 to 6, wherein a lower surface of each of the light-emitting wafers is provided with two opposite second electrodes, and the second electrode is electrically connected to the first electrode.
  15. 如权利要求14所述的光源模组,其特征在于,所述光源模组还包括一透镜,所述透镜形成于所述发光装置的上方。The light source module according to claim 14, wherein the light source module further comprises a lens, and the lens is formed above the light emitting device.
  16. 如权利要求14所述的光源模组,其特征在于,所述光源模组还包括一反光杯,所述发光装置设置于所述反光杯内。The light source module of claim 14, wherein the light source module further comprises a reflector, and the illumination device is disposed in the reflector.
PCT/CN2018/097306 2017-08-02 2018-07-27 Light emitting device, backlight module employing same, light source module, and manufacturing method thereof WO2019024768A1 (en)

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