WO2019022312A1 - Device for processing object to be processed and method for repairing same - Google Patents

Device for processing object to be processed and method for repairing same Download PDF

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Publication number
WO2019022312A1
WO2019022312A1 PCT/KR2017/014400 KR2017014400W WO2019022312A1 WO 2019022312 A1 WO2019022312 A1 WO 2019022312A1 KR 2017014400 W KR2017014400 W KR 2017014400W WO 2019022312 A1 WO2019022312 A1 WO 2019022312A1
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WO
WIPO (PCT)
Prior art keywords
block
blocks
treated
damaged
plate
Prior art date
Application number
PCT/KR2017/014400
Other languages
French (fr)
Korean (ko)
Inventor
박상현
김정일
이형정
남용호
최태화
Original Assignee
주식회사 포스코
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Publication date
Application filed by 주식회사 포스코 filed Critical 주식회사 포스코
Publication of WO2019022312A1 publication Critical patent/WO2019022312A1/en

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B7/00Blast furnaces
    • C21B7/04Blast furnaces with special refractories
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B7/00Blast furnaces
    • C21B7/10Cooling; Devices therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/16Making or repairing linings increasing the durability of linings or breaking away linings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D2001/0046Means to facilitate repair or replacement or prevent quick wearing
    • F27D2001/005Removable part or structure with replaceable elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D2001/0046Means to facilitate repair or replacement or prevent quick wearing
    • F27D2001/0053Furnace constructed in modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/16Making or repairing linings increasing the durability of linings or breaking away linings
    • F27D2001/1605Repairing linings

Definitions

  • the present invention relates to an object to be treated and a method for repairing the object, and more particularly, to an object to be treated and a method for repairing the object, which can easily replace or repair a damaged part.
  • blast furnace operation is a process of charging iron ore and coke to the upper part of a blast furnace, a process of burning coke by blowing hot wind with a tug formed in the blast furnace, a process of removing impurities and oxygen of iron ores by the heat and gas generated by burning coke, . ≪ / RTI >
  • the molten iron in the liquid state is stored in the lower part of the blast furnace, and is discharged through the outlet after a lapse of a predetermined time.
  • a stave is installed on the inner side of the iron pipe forming the outer shape of the blast furnace.
  • the stave is formed with a path through which the cooling water moves within the stator in order to protect the scraps from the heat generated in the blast furnace. Therefore, it is possible to prevent the cooling water, which moves inside the stave, from cooling the wick to be thermally deformed.
  • the stab may wear due to the thermal load or the friction due to the falling of the charge in the blast furnace.
  • the stitch is cut from the outside to replace the stave inside the stitch.
  • Patent Document 1 Korean Patent Laid-Open Publication No. 2014-0011143
  • the present invention provides an object to be treated and a method of repairing the object, which can easily replace or repair a damaged part.
  • the present invention provides an object-to-be-treated apparatus and a method of repairing the object, which are easy to maintain.
  • the present invention relates to an apparatus for treating a material to be treated at a temperature higher than the outside, comprising: a casing forming an inner space through which a material to be treated can be processed; And an inner skin disposed inside the outer shell,
  • the block comprising: a first plate defining a portion of the shell; And a second plate formed along the shape of the first plate and coupled with the first plate to form a part of the inner plate.
  • the second plate includes: a heat insulating member connected to the first plate; A cooling member whose one surface is connected to the heat insulating member; And a refractory member connected to the other surface of the cooling member.
  • a plurality of grooves are formed on the other surface of the cooling member, and the refractory member includes a plurality of fireproof plates, and protrusions connected to the fireproof plate and capable of being fitted and defected in the grooves.
  • the protrusion and the insertion portion are formed in the block, and the protrusion of another block may be inserted into the insertion portion of one block.
  • the object to be treated includes iron ore, and the object to be treated includes a blast furnace equipped with an outlet.
  • the plurality of blocks are disposed in an area adjacent to the exit port.
  • the blast furnace includes a shaft portion having a width widened from an upper side to a lower side, a valley portion connected to a lower portion of the shaft portion, a bosh portion connected to a lower portion of the valley portion, And the plurality of blocks are disposed in at least one of the shaft portion, the valley portion, the boshe portion, and the furnace body portion.
  • the present invention relates to a method for repairing an object to be treated that treats a material to be treated at a higher temperature than the outside, comprising: a plurality of blocks each of which is detachably connected to at least a part of an outer skin and an inner skin, Process; Separating the damaged block from the plurality of blocks; And installing a non-damaged block on the separated portion of the damaged block.
  • the blocks are formed in different shapes according to their height
  • the step of installing the non-damaged block may include: selecting a new block having a shape corresponding to the shape of the damaged block; And inserting a new block selected at a portion where the block is separated in the object to be processed.
  • the step of installing the non-damaged block may include: repairing the damaged part in the damaged block; And inserting the repaired block into a portion of the object to be processed that is separated from the block.
  • the process of arranging the plurality of blocks may include disposing a plurality of blocks in an area where damage is more likely to occur than in another area in the object to be processed.
  • a damaged portion of the object to be treated can be easily repaired.
  • a block in which at least a part of the object to be processed is detachably connected.
  • FIG. 1 is a view showing an object to be processed according to an embodiment of the present invention.
  • FIG. 2 is a view showing an apparatus for treating an object according to another embodiment of the present invention.
  • FIG 3 is a view showing a connection structure of a cooling member and a refractory member according to an embodiment of the present invention.
  • FIG. 4 is a diagram illustrating a structure in which blocks according to an embodiment of the present invention are connected.
  • FIG. 5 is a flowchart showing a method of repairing an object to be treated according to an embodiment of the present invention.
  • FIG. 6 is a diagram illustrating a procedure for replacing a damaged block according to an embodiment of the present invention.
  • FIG. 1 is a view showing a device for treating a material according to an embodiment of the present invention
  • FIG. 2 is a view showing a device for treating a material according to another embodiment of the present invention
  • FIG. Fig. 7 is a view showing a connection structure of a cooling member and a refractory member according to the present invention
  • an object to be processed 1000 is a device for processing a material to be processed at a higher temperature than the outside, 200).
  • the object to be treated 1000 may be a blast furnace, and the object to be treated may include iron ores.
  • the object to be treated 1000 may further include a tuyere (not shown), a hot air supply line (not shown), and an outlet 300.
  • the tuyere may be provided below the object to be treated 1000.
  • a plurality of tuyeres may be disposed along the periphery of the object to be treated 1000.
  • the tuyere can be connected to the hot air supply line. Accordingly, the hot air supplied from the hot air supply line can be supplied into the object to be treated 1000 through the tuyere. Therefore, the iron ore charged into the object to be treated 1000 together with the coke may be dissolved to produce molten iron.
  • the exit port 300 may be provided at a lower portion of the object to be treated 1000.
  • the exit port 300 may be located below the tuyere.
  • the outlet 300 serves to discharge the charcoal inside the object to be treated 1000.
  • the plurality of outgoing ports 300 may be disposed along the periphery of the object to be treated 1000.
  • the exit port 300 can be opened and closed.
  • the molten iron can be maintained in the inside of the object to be treated 1000, and when the outflow port 300 is opened, .
  • the object to be treated 1000 may be divided into a furnace body portion and a furnace bottom portion.
  • the furnace body and the furnace bottom can be classified based on the position of the outlet 300. That is, the upper side of the exit port 300 may be a hollow body, and the lower side of the exit port 300 may be a nosepiece. At this time, stresses may be intensively generated in the vicinity of the exit port 300 and the furnace bottom. Accordingly, there arises a problem that the portion of the object to be treated 1000 that is located at the exit port 300 and the furnace portion is easily worn or damaged.
  • the envelope 100 forms an internal space through which the object to be processed can be processed.
  • the envelope 100 is formed in a container shape, and the upper part is opened to form the outer shape of the object to be processed 1000.
  • the object to be processed can be charged into the inner space through the open top.
  • the envelope 100 may be an iron plate.
  • the shape and material of the envelope 100 are not limited thereto and may vary.
  • the inner skin (200) is installed inside the outer skin (100).
  • the inner skin 200 protects the outer skin 100 from the heat generated while processing the object.
  • At this time, at least a part of the outer skin 100 and the inner skin 200 may have a plurality of blocks detachably connected to each other. That is, the entire outer skin 100 and the inner skin 200 may be composed of blocks, and only a part of the outer skin 100 and the inner skin 200 may be blocks.
  • the blocks may be constructed as bricks. That is, the blocks may be arranged along the circumferential shape of the object to be processed 1000 in the width direction to form one layer, and a plurality of layers may be formed in the vertical direction.
  • the blocks can form both the outer shape of the object to be processed 1000 and the inner space. Therefore, even if any part of the object to be treated 1000 is damaged, only the damaged part can be removed and replaced.
  • the blocks may be staggered in the vertical direction. Therefore, when any one of the blocks is separated, it is possible to prevent the other blocks from collapsing.
  • the blocks when only a part of the outer skin 100 and the inner skin 200 are composed of blocks, the blocks can be arranged in a region where thermal damage is more likely to occur than other regions. That is, the blocks can be disposed in the area adjacent to the exit port 300 where the ablation or scratches easily occur in the object to be treated 1000 or in the exposure area.
  • one layer on the upper side of the exit port 300 and one layer on the lower side of the exit 300 may be formed as blocks adjacent to the exit 300. Therefore, if any one of the blocks disposed on the upper layer of the exit 300 and the lower layer of the exit 300 is damaged, only the damaged block can be detached and replaced.
  • any one of the blocks disposed in the furnace of the object to be treated 1000 is damaged, only the damaged block can be detached and replaced. Therefore, since the area where the damage easily occurs is made of a block, maintenance can be facilitated by replacing only a damaged block.
  • manufacturing time and cost can be reduced as compared with the case where the whole object is formed into a block.
  • the body portion of the object to be processed 1000 has a shaft portion having a larger width from the upper side to a lower side, a valley portion connected to the lower portion of the shaft portion, Bosch department.
  • the upper part of the valley part is connected to the lower part having the widest width in the shaft part and the lower part of the valley part is connected to the upper part having the widest width in the bosch part.
  • abrasion or damage of the refractory member occurs less than in the furnace portion, but an accident may occur that the cooling fluid line installed on the cooling member easily pops up. Therefore, in order to facilitate the replacement of the cooling member on which the cooling fluid line is installed, a plurality of blocks can be disposed in at least one of the shaft portion, the boss portion, and the valley portion. Therefore, only the block of the damaged portion of the cooling fluid line can be separated and replaced easily.
  • the block includes a first plate (110), and a second plate (210).
  • the blocks may be formed to have different shapes depending on the height (or layer) to be disposed. That is, since a part of the object to be processed 1000 is formed to be convex, the blocks may be formed in different shapes according to their positions. However, the present invention is not limited thereto, and the blocks may be formed in the same shape according to the shape of the object to be processed 1000.
  • the first plate (110) forms a portion of the envelope (100).
  • the first plate 110 may have a rectangular plate shape.
  • the first plate 110 has an area in the longitudinal direction and a width direction, and may have a thickness in the thickness direction.
  • the shape of the first plate 110 is not limited to this, and may vary.
  • the second plate 210 forms a part of the inner skin 200.
  • the second plate 210 may be formed along the area and shape of the first plate. That is, the second plate 210 may have the same area and shape as the first plate 110. Accordingly, the second plate 210 may be formed in a rectangular plate shape.
  • the second plate 210 has an area in the longitudinal direction and a width direction, and may have a thickness in the thickness direction.
  • the shape of the second plate 110 is not limited to this and may vary.
  • the second plate 210 is coupled to the first plate 110 inside the envelope 100. Accordingly, the second plate 210 protects the first plate 110 from heat generated when the object to be processed is processed.
  • the second plate 210 includes a heat insulating member 212 connected to the first plate 110, a cooling member 213 having one side connected to the heat insulating member 212 and a cooling member 213 connected to the other side of the cooling member 213 And includes a refractory member 211.
  • the heat insulating member 212 may be formed in a rectangular plate shape along the shape of the first plate 110. Thus, the heat insulating member 212 may form one block together with the cooling member 213, the refractory member 211, and the first plate 110.
  • the heat insulating member 212 may be made of castable (or atypical refractory).
  • the heat insulating member (212) can be engaged with one surface of the first plate (110). Therefore, the heat insulating member 212 can suppress or prevent the heat generated in the object to be treated 1000 from being transferred to the first plate 110. Therefore, it is possible to prevent the first plate 110 from being deformed by heat.
  • the material of the heat insulating member 212 is not limited thereto and may vary.
  • the cooling member 213 may be formed in a rectangular plate shape along the shape of the first plate 110.
  • the cooling member 213 may be positioned between the heat insulating member 212 and the refractory member 211. Therefore, the cooling member 213 can form one block together with the heat insulating member 212, the refractory member 211, and the first plate 110. At this time, the cooling member 213 may be a stave.
  • One side of the cooling member 213 is coupled to the heat insulating member 212 and a plurality of grooves 213a may be formed on the other side of the cooling member 213 as shown in FIG.
  • the groove 213a may be formed by being cut from the other surface of the cooling member 213 toward one surface of the cooling member 213.
  • the shape and structure of the cooling member 213 are not limited to this and may be various.
  • the refractory member 211 may be formed in a rectangular plate shape along the shape of the first plate 110. Thus, the refractory member 211 may form one block together with the cooling member 213, the heat insulating member 212, and the first plate 110.
  • the refractory member 211 may be a refractory provided on the other surface of the cooling member 213. Therefore, the refractory member 211 can protect the cooling member 213 from the heat generated in the inside of the object to be treated 1000 and the charge. Therefore, the refractory member 211 can be worn or damaged by heat and charge over time, and at least a part of the cooling member 213 is damaged by the damaged refractory member 211, It may be exposed to the inner space.
  • the refractory member 211 has a plurality of fireproofing plates and a protrusion 211a connected to the fireproof plate and detachably fitted in the groove 213a formed in the cooling member 213 .
  • the cooling member 213 may be connected to the cooling fluid line 215.
  • the cooling fluid line 215 forms a path through which the cooling fluid travels.
  • the cooling fluid line 215 may comprise a moving tube, a feed tube, and a drain tube.
  • the moving pipe may extend in the vertical direction and may be inserted into the cooling member 213.
  • the supply pipe may be connected to one end of the moving pipe through the other surface of the first plate 110, the heat insulating member 212, and the cooling member 213.
  • the discharge pipe may be connected to the other end of the moving pipe through the other surface of the first plate 110, the heat insulating member 212, and the cooling member 213.
  • the cooling fluid supplied to the moving pipe through the supply pipe can be discharged to the discharge pipe. Therefore, the cooling member 213 can cool the refractory member 211 and the first plate 110 through the cooling fluid moving inside.
  • the cooling fluid may be cooling water.
  • the type of cooling fluid is not limited to this and may vary.
  • the structure and shape of the refractory member 211, the heat insulating member 212, and the cooling member 213 are not limited to these, and may vary.
  • FIG. 4 is a diagram illustrating a structure in which blocks according to an embodiment of the present invention are connected.
  • a structure in which a plurality of blocks according to an embodiment of the present invention are connected to each other will be described.
  • the block may be formed into a hexagonal brick shape.
  • blocks can be constructed like bricks. Accordingly, the blocks can be formed along the peripheral shape of the object to be treated 1000 to form at least a part of the outer shape and the inner space of the object to be processed 1000.
  • the blocks may be disposed in close contact with each other so as not to generate a gap. Thus, the blocks can seal the internal space of the object to be processed 1000.
  • the protrusion A and the insertion portion B may be formed in the block.
  • the protruding portion A of another block can be inserted into the insertion portion B of any one block.
  • the protruding portion A and the inserting portion B may be provided in one block, or a plurality of protruding portions A and B may be provided in the same number.
  • protruding portions A projecting outwardly may be formed on upper or lower portions of both sides of a block body formed in a brick shape.
  • the insertion portion B may be formed on both sides and the upper portion or the upper portion of the block body inwardly (or protruding portion A is protruded).
  • the protruding portion A of another block can be inserted into the one insertion portion B of one block and the protruding portion A of another block can be inserted into the other insertion portion B of any one block.
  • a protruding portion A protruding outwardly may be formed only on one side of the block body formed in a brick shape.
  • the protruding portion A may be formed at one side lower portion of the block body.
  • an inserting portion B which is inwardly drawn only on the other side opposite to one side of the block body can be formed.
  • the insertion portion B may be formed on the other side of the block body. Therefore, the protruding portion A of another block can be fitted to the insertion portion B formed in one block.
  • the protrusion A may be formed at the center of the front surface of the block body, and the insertion portion B may be formed at the center of the rear surface of the block body. Therefore, the protruding portion A of another block is inserted into the insertion portion B formed in one block, so that the blocks can be combined.
  • the insertion portion B may be formed along the shape of the protrusion A so that the protrusion A can be inserted into the insertion portion B.
  • the projection A may be formed in a hexahedral shape, and the insertion portion B may be formed in a shape corresponding thereto.
  • the blocks can be easily fitted to each other and constructed. Therefore, the blocks can be easily positioned in place, and the coupling force between the blocks can be improved.
  • the structure, shape, and number of the projections A and B provided in the block are not limited to this, and may vary.
  • the object to be processed 1000 may include a block to which at least a part of the object to be processed 1000 is detachably connected.
  • the damaged block can be separated from the other blocks and replaced with an uncorrupted block. Therefore, the damaged part of the object to be treated 1000 can be quickly or easily repaired or replaced, and maintenance of the facility can be facilitated.
  • FIG. 5 is a flowchart showing a method for repairing an object to be treated according to an embodiment of the present invention
  • FIG. 6 is a diagram showing a procedure for replacing a damaged block according to an embodiment of the present invention.
  • a method for repairing an object to be treated is a method for repairing an object to be treated that treats the object to be treated at a higher temperature than the outside, (S110) of preparing a to-be-processed object including a plurality of blocks detachably connected to each other (S110), separating a damaged block from a plurality of blocks (S120) And installing a non-damaged block (S130).
  • the object to be treated 1000 may be a blast furnace, and the object to be treated may include iron ores.
  • the object to be processed 1000 can be provided by building blocks like bricks. That is, the blocks may be arranged along the circumferential shape of the object to be processed 1000 in the width direction to form one layer, and a plurality of layers may be formed in the vertical direction. Thus, the blocks can form both the outer shape of the object to be processed 1000 and the inner space.
  • the blocks can be arranged in a region where heat damage is more likely to occur than other regions. That is, the blocks can be disposed in the area adjacent to the exit port 300 where the ablation or scratches easily occur in the object to be treated 1000 or in the exposure area.
  • the refractory member 211 of the second plate 210 provided in the block is in direct contact with the molten metal, it may be worn by the heat and the charged material as time goes by or may be damaged as shown in FIG. 6 (a). Accordingly, an accident that at least a part of the cooling member 213 provided in the block is exposed to the internal space of the object to be treated 1000 may occur.
  • the block in which the damaged portion is found can be extracted and separated from the other blocks. For example, only a block in which a damaged part is found can be pushed out to the outside of the object to be processed 1000 by using a separate apparatus, as shown in FIG. 6 (b).
  • the undamaged block can be inserted into the separated portion of the damaged block as shown in FIG. 6 (c).
  • New blocks can be prepared in advance, and one of the prepared blocks can be selected so that the damaged block can be inserted into the separated part.
  • the blocks may be formed to have different shapes depending on the height (or layer) to be disposed. That is, when the object to be processed 1000 is in a blast furnace, the blocks are formed in a convex shape, so that the blocks may be formed in different shapes according to their positions. Therefore, when preparing new blocks in advance, it is possible to prepare blocks of a shape corresponding to (or the same) shape as the shape of a block that fits at each height. It is possible to perform a repair work by selecting a block that corresponds to a portion where the damaged block is separated from the prepared blocks (or corresponds to a damaged block shape).
  • the damaged block may be separated from the other blocks, the damaged block may be repaired, and the repaired block may be re-inserted. That is, the damaged block is extracted from other blocks and separated. Damage can be repaired in a separate block.
  • any one of the plurality of fireproof plates coupled to the cooling member 213 provided in the block is damaged, only the damaged fireproof plate can be separated from the cooling member 213 and replaced with a new fireproof plate. Therefore, only the damaged part can be replaced and replaced without replacing the entire refractory member 211.
  • the repaired block can be reinserted to the part where the block is separated in the object to be processed 1000. [ Therefore, the damaged portion of the object to be treated 1000 can be easily repaired as shown in FIG. 6 (d).
  • the object to be processed 1000 may include a block to which at least a part of the object to be processed 1000 is detachably connected.
  • the damaged block can be separated from the other blocks and replaced with an uncorrupted block. Therefore, the damaged part of the object to be treated 1000 can be quickly or easily repaired or replaced, and maintenance of the facility can be facilitated.
  • the object to be treated 1000 includes the outer skin 100 and the inner skin 200
  • the inner skin 200 when the inner skin 200 is damaged, only the corresponding block can be separated and repaired. Therefore, in order to secure the replacement work space for the inner skin 200, it is not necessary to cut the outer skin 100 of the area corresponding to the damaged inner skin 200 and the peripheral area thereof, so that the maintenance work can be facilitated.

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  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)

Abstract

The present invention relates to a device for processing an object to be processed. The device processes the object to be processed at a temperature higher than that of the outside. The device comprises: an outer shell that forms an inner space in which the object to be processed can be processed; and an inner shell installed inside the outer shell. At least parts of the outer shell and the inner shell have a plurality of blocks connected to each other in a separable manner. Accordingly, a damaged part can be easily replaced or repaired.

Description

피처리물 처리장치 및 이의 보수방법Apparatus for treating object to be treated and method for repairing the same
피처리물 처리장치 및 이의 보수방법에 관한 것으로, 손상된 부분을 용이하게 교체하거나 수리할 수 있는 피처리물 처리장치 및 이의 보수방법에 관한 것이다.The present invention relates to an object to be treated and a method for repairing the object, and more particularly, to an object to be treated and a method for repairing the object, which can easily replace or repair a damaged part.
일반적으로 고로 조업은, 고로의 상부로 철광석과 코크스를 장입하는 과정, 고로에 형성된 풍구로 열풍을 불어넣어 코크스를 연소시키는 과정, 코크스를 연소시켜 발생한 열과 가스로 철광석의 불순물과 산소를 제거하여 용선을 제조하는 과정을 포함한다. 액체 상태의 용선은 고로의 하부에 저장되고, 일정시간 경과 후 출선구를 통해 배출된다.Generally, blast furnace operation is a process of charging iron ore and coke to the upper part of a blast furnace, a process of burning coke by blowing hot wind with a tug formed in the blast furnace, a process of removing impurities and oxygen of iron ores by the heat and gas generated by burning coke, . ≪ / RTI > The molten iron in the liquid state is stored in the lower part of the blast furnace, and is discharged through the outlet after a lapse of a predetermined time.
고로의 외형을 형성하는 철피의 내측에는 스테이브(Stave)가 설치된다. 스테이브는 고로 내부에서 발생하는 열로부터 철피를 보호하기 위해, 내부에 냉각수가 이동하는 경로가 형성된다. 따라서, 스테이브 내부를 이동하는 냉각수가 철피를 냉각시켜 철피가 열변형되는 것을 방지할 수 있다.A stave is installed on the inner side of the iron pipe forming the outer shape of the blast furnace. The stave is formed with a path through which the cooling water moves within the stator in order to protect the scraps from the heat generated in the blast furnace. Therefore, it is possible to prevent the cooling water, which moves inside the stave, from cooling the wick to be thermally deformed.
고로의 사용시간이 증가함에 따라 열부하 또는 고로 내 장입물의 하강에 따른 마찰로 인해 스테이브가 마모될 수 있다. 종래에는 스테이브가 손상되면 외부에서 철피를 절단하여 철피 내부의 스테이브를 교체하였다. As the use time of the blast furnace increases, the stab may wear due to the thermal load or the friction due to the falling of the charge in the blast furnace. Conventionally, when the stave is damaged, the stitch is cut from the outside to replace the stave inside the stitch.
그러나 손상된 스테이브를 교체하기 위해서는 철피 뿐만 아니라 내측의 단열재와 내화물을 함께 절단해야 한다. 또한, 교체 작업 공간을 확보하기 위해 손상된 스테이브에 대응하는 영역의 철피 외에 그 주변영역의 철피까지 절단해야 한다. 이에, 스테이브를 교체하는데 많은 시간이 비용이 발생하는 문제가 있다.However, in order to replace damaged stoves, it is necessary to cut the inner insulation and refractory as well as the iron. In addition, in order to secure a replacement work space, it is necessary to cut the scrim in the area corresponding to the damaged stave to the scrim of the surrounding area. Therefore, there is a problem that a lot of time is required to replace the stave.
[선행기술문헌][Prior Art Literature]
(특허문헌 1) 한국 공개특허공보 제2014-0011143호(Patent Document 1) Korean Patent Laid-Open Publication No. 2014-0011143
본 발명은 손상된 부분을 용이하게 교체하거나 수리할 수 있는 피처리물 처리장치 및 이의 보수방법을 제공한다.The present invention provides an object to be treated and a method of repairing the object, which can easily replace or repair a damaged part.
본 발명은 유지보수가 용이한 피처리물 처리장치 및 이의 보수방법을 제공한다.The present invention provides an object-to-be-treated apparatus and a method of repairing the object, which are easy to maintain.
본 발명은 외부보다 높은 온도로 피처리물을 처리하는 피처리물 처리장치로서, 피처리물이 처리될 수 있는 내부공간을 형성하는 외피; 및 상기 외피의 내측에 설치되는 내피;를 포함하고,The present invention relates to an apparatus for treating a material to be treated at a temperature higher than the outside, comprising: a casing forming an inner space through which a material to be treated can be processed; And an inner skin disposed inside the outer shell,
상기 외피와 상기 내피의 적어도 일부가, 서로 분리 가능하게 연결되는 복수개의 블록을 구비한다.And at least a part of the outer skin and the inner skin are detachably connected to each other.
상기 블록은, 상기 외피의 일부분을 형성하는 제1 플레이트; 및 상기 내피의 일부분을 형성하며, 상기 제1 플레이트의 형상을 따라 형성되어 상기 제1 플레이트와 결합되는 제2 플레이트;를 포함한다.The block comprising: a first plate defining a portion of the shell; And a second plate formed along the shape of the first plate and coupled with the first plate to form a part of the inner plate.
상기 제2 플레이트는, 상기 제1 플레이트와 연결되는 단열부재; 일면이 상기 단열부재와 연결되는 냉각부재; 및 상기 냉각부재의 타면에 연결되는 내화부재;를 포함한다.The second plate includes: a heat insulating member connected to the first plate; A cooling member whose one surface is connected to the heat insulating member; And a refractory member connected to the other surface of the cooling member.
상기 냉각부재의 타면에 복수개의 홈이 형성되며, 상기 내화부재는, 복수개의 내화판, 및 상기 내화판에 연결되고 상기 홈에 끼움 결함될 수 있는 돌기를 포함한다.A plurality of grooves are formed on the other surface of the cooling member, and the refractory member includes a plurality of fireproof plates, and protrusions connected to the fireproof plate and capable of being fitted and defected in the grooves.
상기 블록에 돌출부 및 삽입부가 형성되고, 일 블록의 삽입부에 다른 블록의 돌출부가 삽입될 수 있다.The protrusion and the insertion portion are formed in the block, and the protrusion of another block may be inserted into the insertion portion of one block.
상기 피처리물은 철광석을 포함하고, 상기 피처리물 처리장치는 출선구가 구비된 고로를 포함한다.The object to be treated includes iron ore, and the object to be treated includes a blast furnace equipped with an outlet.
상기 복수개의 블록은 상기 출선구에 인접한 영역에 배치된다.And the plurality of blocks are disposed in an area adjacent to the exit port.
상기 고로는 상측에서 하측으로 갈수록 폭이 넓어지는 샤프트부, 상기 샤프트부 하부에 연결되는 밸리부, 상측에서 하측으로 갈수록 폭이 좁아지고 상기 밸리부 하부에 연결되는 보쉬부, 및 보쉬부의 하부에 연결되는 노체부로 구분되고, 상기 복수개의 블록은 상기 샤프트부, 상기 벨리부, 상기 보쉬부, 및 노체부 중 적어도 어느 한 영역에 배치된다.The blast furnace includes a shaft portion having a width widened from an upper side to a lower side, a valley portion connected to a lower portion of the shaft portion, a bosh portion connected to a lower portion of the valley portion, And the plurality of blocks are disposed in at least one of the shaft portion, the valley portion, the boshe portion, and the furnace body portion.
본 발명은 외부보다 높은 온도로 피처리물을 처리하는 피처리물 처리장치의 보수방법으로서, 외피와 내피의 적어도 일부가, 서로 분리 가능하게 연결되는 복수개의 블록을 구비하는 피처리물 처리장치를 마련하는 과정; 상기 복수개의 블록에서 손상된 블록을 분리시키는 과정; 및 상기 손상된 블록이 분리된 부분에, 손상되지 않은 블록을 설치하는 과정;을 포함한다.The present invention relates to a method for repairing an object to be treated that treats a material to be treated at a higher temperature than the outside, comprising: a plurality of blocks each of which is detachably connected to at least a part of an outer skin and an inner skin, Process; Separating the damaged block from the plurality of blocks; And installing a non-damaged block on the separated portion of the damaged block.
상기 블록은 배치되는 높이에 따라 형상이 서로 다르게 형성되며,The blocks are formed in different shapes according to their height,
상기 손상되지 않은 블록을 설치하는 과정은, 상기 손상된 블록의 형상에 대응하는 형상을 가지는 새로운 블록을 선택하는 과정; 및 상기 피처리물 처리장치에서 블록이 분리된 부분에 선택된 새로운 블록을 끼워 넣는 과정;을 포함한다.The step of installing the non-damaged block may include: selecting a new block having a shape corresponding to the shape of the damaged block; And inserting a new block selected at a portion where the block is separated in the object to be processed.
상기 손상되지 않은 블록을 설치하는 과정은, 상기 손상된 블록에서 손상부를 수리하는 과정; 및 상기 피처리물 처리장치에서 블록이 분리된 부분에 수리된 블록을 끼워 넣는 과정;을 포함한다.The step of installing the non-damaged block may include: repairing the damaged part in the damaged block; And inserting the repaired block into a portion of the object to be processed that is separated from the block.
상기 복수개의 블록을 구비하는 과정은, 상기 피처리물 처리장치에서 다른 영역보다 손상이 많이 발생하는 영역에 복수개의 블록을 배치시키는 과정을 포함한다.The process of arranging the plurality of blocks may include disposing a plurality of blocks in an area where damage is more likely to occur than in another area in the object to be processed.
본 발명의 실시 예들에 따르면, 피처리물 처리장치의 손상된 부분을 용이하게 보수할 수 있다. 피처리물 처리장치의 적어도 일부가 분리 가능하게 연결되는 블록을 구비할 수 있다. 이에, 피처리물 처리장치에 손상이 발생하면, 손상된 부분의 블록만 다른 블록들로부터 분리하여, 손상되지 않은 블록으로 교체할 수 있다. 따라서, 피처리물 처리장치의 손상된 부분을 신속하고 용이하게 수리 또는 교체할 수 있고, 설비의 유지보수가 용이해질 수 있다.According to the embodiments of the present invention, a damaged portion of the object to be treated can be easily repaired. And a block in which at least a part of the object to be processed is detachably connected. Thus, when a damage occurs to the object to be treated, only the damaged block can be separated from other blocks and replaced with an unimpaired block. Therefore, the damaged part of the object to be treated can be quickly and easily repaired or replaced, and maintenance of the facility can be facilitated.
도 1은 본 발명의 실시 예에 따른 피처리물 처리장치를 나타내는 도면.BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing an object to be processed according to an embodiment of the present invention. Fig.
도 2는 본 발명의 다른 실시 예에 따른 피처리물 처리장치를 나타내는 도면.2 is a view showing an apparatus for treating an object according to another embodiment of the present invention.
도 3은 본 발명의 실시 예에 따른 냉각부재와 내화부재의 연결구조를 나타내는 도면.3 is a view showing a connection structure of a cooling member and a refractory member according to an embodiment of the present invention.
도 4는 본 발명의 실시 예에 따른 블록들이 연결되는 구조를 나타내는 도면.4 is a diagram illustrating a structure in which blocks according to an embodiment of the present invention are connected.
도 5는 본 발명의 실시 예에 따른 피처리물 처리장치의 보수방법을 나타내는 플로우 차트.5 is a flowchart showing a method of repairing an object to be treated according to an embodiment of the present invention.
도 6은 본 발명의 실시 예에 따른 손상된 블록을 교체하는 순서를 나타내는 도면.6 is a diagram illustrating a procedure for replacing a damaged block according to an embodiment of the present invention;
이하, 첨부된 도면을 참조하여 본 발명의 실시 예를 더욱 상세히 설명하기로 한다. 그러나 본 발명은 이하에서 개시되는 실시 예에 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 것이며, 단지 본 실시 예들은 본 발명의 개시가 완전하도록 하며, 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위해 제공되는 것이다. 발명을 상세하게 설명하기 위해 도면은 과장될 수 있고, 도면상에서 동일 부호는 동일한 요소를 지칭한다.Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. It will be apparent to those skilled in the art that the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, It is provided to let you know. To illustrate the invention in detail, the drawings may be exaggerated and the same reference numbers refer to the same elements in the figures.
도 1은 본 발명의 실시 예에 따른 피처리물 처리장치를 나타내는 도면이고, 도 2는 본 발명의 다른 실시 예에 따른 피처리물 처리장치를 나타내는 도면이고, 도 3은 본 발명의 실시 예에 따른 냉각부재와 내화부재의 연결구조를 나타내는 도면이다.FIG. 1 is a view showing a device for treating a material according to an embodiment of the present invention, FIG. 2 is a view showing a device for treating a material according to another embodiment of the present invention, and FIG. Fig. 7 is a view showing a connection structure of a cooling member and a refractory member according to the present invention;
도 1 및 도 2를 참조하면, 본 발명의 실시 예에 따른 피처리물 처리장치(1000)는 외부보다 높은 온도로 피처리물을 처리하는 피처리물 처리장치로서, 외피(100) 및 내피(200)를 포함한다. 이때, 피처리물 처리장치(1000)는 고로일 수 있고, 피처리물은 철광석을 포함할 수 있다. 따라서, 피처리물 처리장치(1000) 풍구(미도시), 열풍 공급라인(미도시), 출선구(300)를 더 포함할 수 있다. Referring to FIGS. 1 and 2, an object to be processed 1000 according to an embodiment of the present invention is a device for processing a material to be processed at a higher temperature than the outside, 200). At this time, the object to be treated 1000 may be a blast furnace, and the object to be treated may include iron ores. Accordingly, the object to be treated 1000 may further include a tuyere (not shown), a hot air supply line (not shown), and an outlet 300.
풍구는 피처리물 처리장치(1000)의 하부에 구비될 수 있다. 풍구는 복수개가 구비되어 피처리물 처리장치(1000)의 둘레를 따라 배치될 수 있다. 풍구는 열풍 공급라인과 연결될 수 있다. 이에, 열풍 공급라인에서 공급하는 열풍이 풍구를 통해 피처리물 처리장치(1000) 내부로 공급될 수 있다. 따라서, 코크스와 함께 피처리물 처리장치(1000) 내부로 장입된 철광석이 용해되어 용선이 생산될 수 있다.The tuyere may be provided below the object to be treated 1000. A plurality of tuyeres may be disposed along the periphery of the object to be treated 1000. The tuyere can be connected to the hot air supply line. Accordingly, the hot air supplied from the hot air supply line can be supplied into the object to be treated 1000 through the tuyere. Therefore, the iron ore charged into the object to be treated 1000 together with the coke may be dissolved to produce molten iron.
출선구(300)는 피처리물 처리장치(1000)의 하부에 구비될 수 있다. 출선구(300)는 풍구보다 하측에 위치할 수 있다. 출선구(300)는 피처리물 처리장치(1000) 내부의 용선을 출선시키는 역할을 한다. 출선구(300)는 복수개가 구비되어 피처리물 처리장치(1000)의 둘레를 따라 배치될 수 있다.The exit port 300 may be provided at a lower portion of the object to be treated 1000. The exit port 300 may be located below the tuyere. The outlet 300 serves to discharge the charcoal inside the object to be treated 1000. The plurality of outgoing ports 300 may be disposed along the periphery of the object to be treated 1000.
또한, 출선구(300)는 개폐가 가능하다. 이에, 출선구(300)를 막으면 피처리물 처리장치(1000) 내부에 용선이 저장된 상태를 유지할 수 있고, 출선구(300)를 개방하면 피처리물 처리장치(1000) 내부의 용선이 외부로 출선할 수 있다.Further, the exit port 300 can be opened and closed. Thus, when the outflow port 300 is closed, the molten iron can be maintained in the inside of the object to be treated 1000, and when the outflow port 300 is opened, .
피처리물 처리장치(1000)는 노체부 및 노저부로 구분될 수 있다. 노체부와 노저부는 출선구(300)의 위치를 기준으로 구분될 수 있다. 즉, 출선구(300)의 상측은 노체부고, 출선구(300)의 하측은 노저부일 수 있다. 이때, 출선구(300) 주변과 노저부에 응력이 집중적으로 발생할 수 있다. 따라서, 피처리물 처리장치(1000)에서 출선구(300)와 노저부에 위치한 부분이 쉽게 마모되거나 손상되는 문제가 발생한다.The object to be treated 1000 may be divided into a furnace body portion and a furnace bottom portion. The furnace body and the furnace bottom can be classified based on the position of the outlet 300. That is, the upper side of the exit port 300 may be a hollow body, and the lower side of the exit port 300 may be a nosepiece. At this time, stresses may be intensively generated in the vicinity of the exit port 300 and the furnace bottom. Accordingly, there arises a problem that the portion of the object to be treated 1000 that is located at the exit port 300 and the furnace portion is easily worn or damaged.
외피(100)는 피처리물이 처리될 수 있는 내부공간을 형성한다. 외피(100)는 용기 형태로 형성되어 상부가 개방되어 피처리물 처리장치(1000)의 외형을 형성할 수 있다. 이에, 개방된 상부를 통해 내부공간으로 피처리물이 장입될 수 있다. 또한, 외피(100)는 철피일 수 있다. 그러나 외피(100)의 형상과 재질은 이에 한정되지 않고 다양할 수 있다.The envelope 100 forms an internal space through which the object to be processed can be processed. The envelope 100 is formed in a container shape, and the upper part is opened to form the outer shape of the object to be processed 1000. Thus, the object to be processed can be charged into the inner space through the open top. Further, the envelope 100 may be an iron plate. However, the shape and material of the envelope 100 are not limited thereto and may vary.
내피(200)는 외피(100)의 내측에 설치된다. 내피(200)는 피처리물을 처리하면서 발생하는 열로부터 외피(100)는 보호해주는 역할을 한다.The inner skin (200) is installed inside the outer skin (100). The inner skin 200 protects the outer skin 100 from the heat generated while processing the object.
이때, 외피(100)와 내피(200)의 적어도 일부가, 서로 분리 가능하게 연결되는 복수개의 블록을 구비할 수 있다. 즉, 외피(100)와 내피(200) 전체가 블록들로 이루어질 수도 있고, 외피(100)와 내피(200)의 일부만 블록들로 이루어질 수도 있다.At this time, at least a part of the outer skin 100 and the inner skin 200 may have a plurality of blocks detachably connected to each other. That is, the entire outer skin 100 and the inner skin 200 may be composed of blocks, and only a part of the outer skin 100 and the inner skin 200 may be blocks.
도 1과 같이 외피(100)와 내피(200) 전체가 블록들로 이루어지는 경우, 블록들이 벽돌처럼 축조될 수 있다. 즉, 블록들이 폭방향으로 피처리물 처리장치(1000)의 둘레 형상을 따라 배치되어 하나의 층을 형성할 수 있고, 층들이 상하방향으로 복수개가 축조될 수 있다. 이에, 블록들이 피처리물 처리장치(1000)의 외형과 내부공간을 모두 형성할 수 있다. 따라서, 피처리물 처리장치(1000)의 어느 부분에 손상이 발생하더라도 손상된 부분의 블록만 분리하여 교체할 수 있다. When the entire outer skin 100 and the inner skin 200 are formed of blocks as shown in FIG. 1, the blocks may be constructed as bricks. That is, the blocks may be arranged along the circumferential shape of the object to be processed 1000 in the width direction to form one layer, and a plurality of layers may be formed in the vertical direction. Thus, the blocks can form both the outer shape of the object to be processed 1000 and the inner space. Therefore, even if any part of the object to be treated 1000 is damaged, only the damaged part can be removed and replaced.
또한, 블록들은 상하방향으로 서로 엇갈리게 축조될 수 있다. 이에, 블록들 중 어느 하나를 분리시킬 때 다른 블록들이 무너져 내리는 것을 방지할 수 있다.Further, the blocks may be staggered in the vertical direction. Therefore, when any one of the blocks is separated, it is possible to prevent the other blocks from collapsing.
도 2와 같이 외피(100)와 내피(200)의 일부만 블록들로 이루어지는 경우, 다른 영역보다 열 손상이 많이 발생하는 영역에 블록들을 배치시킬 수 있다. 즉, 피처리물 처리장치(1000)에서 마모나 손상이 쉽게 발생하는 출선구(300)에 인접한 영역이나, 노저부에 블록들을 배치시킬 수 있다. As shown in FIG. 2, when only a part of the outer skin 100 and the inner skin 200 are composed of blocks, the blocks can be arranged in a region where thermal damage is more likely to occur than other regions. That is, the blocks can be disposed in the area adjacent to the exit port 300 where the ablation or scratches easily occur in the object to be treated 1000 or in the exposure area.
예를 들어, 출선구(300)에 인접한 영역인 출선구(300) 상측의 한 층 및 출선구(300) 하측의 한 층을 블록들로 형성할 수 있다. 따라서, 출선구(300)의 상측 층, 및 출선구(300)의 하측 층에 배치된 블록들 중 어느 하나가 손상되면, 손상된 블록만 분리하여 교체할 수 있다.For example, one layer on the upper side of the exit port 300 and one layer on the lower side of the exit 300 may be formed as blocks adjacent to the exit 300. Therefore, if any one of the blocks disposed on the upper layer of the exit 300 and the lower layer of the exit 300 is damaged, only the damaged block can be detached and replaced.
또는, 피처리물 처리장치(1000)의 노저부에 배치되는 블록들 중 어느 하나가 손상되면, 손상된 블록만 분리하여 교체할 수 있다. 이에, 손상이 쉽게 발생하는 영역이 블록으로 이루어지기 때문에, 손상된 부분의 블록만 교체하여 유지보수가 용이해질 수 있다. 피처리물 처리장치(1000)의 일부만 블록으로 형성하는 경우, 전체를 블록으로 형성할 때보다 제작 시간과 비용이 감소할 수 있다.Alternatively, if any one of the blocks disposed in the furnace of the object to be treated 1000 is damaged, only the damaged block can be detached and replaced. Therefore, since the area where the damage easily occurs is made of a block, maintenance can be facilitated by replacing only a damaged block. When only a part of the object to be processed 1000 is formed into a block, manufacturing time and cost can be reduced as compared with the case where the whole object is formed into a block.
한편, 피처리물 처리장치(1000)의 노체부는, 상측에서 하측으로 갈수록 폭이 넓어지는 샤프트부, 샤프트부 하부에 연결되는 밸리부, 상측에서 하측으로 갈수록 폭이 좁아지고 밸리부 하부에 연결되는 보쉬부로 구분될 수 있다. 밸리부의 상부는 샤프트부에서 폭이 제일 넓은 하부과 연결되고, 밸리부의 하부는 보쉬부에서 폭이 제일 넓은 상부와 연결된다. On the other hand, the body portion of the object to be processed 1000 has a shaft portion having a larger width from the upper side to a lower side, a valley portion connected to the lower portion of the shaft portion, Bosch department. The upper part of the valley part is connected to the lower part having the widest width in the shaft part and the lower part of the valley part is connected to the upper part having the widest width in the bosch part.
이때, 샤프트부, 밸리부, 및 보쉬부에서는 내화부재의 마모나 손상이 노저부에 비해 적게 발생하지만, 냉각부재에 설치되는 냉각유체 라인이 쉽게 터지는 사고가 발생할 수 있다. 따라서, 냉각유체 라인이 설치되는 냉각부재의 교체를 용이하게 하기 위해, 샤프트부, 보쉬부, 및 밸리부 중 적어도 어느 한 영역에 복수개의 블록을 배치할 수 있다. 이에, 냉각유체 라인이 손상된 부분의 블럭만 분리하여 용이하게 교체할 수 있다.At this time, in the shaft portion, the valley portion, and the boss portion, abrasion or damage of the refractory member occurs less than in the furnace portion, but an accident may occur that the cooling fluid line installed on the cooling member easily pops up. Therefore, in order to facilitate the replacement of the cooling member on which the cooling fluid line is installed, a plurality of blocks can be disposed in at least one of the shaft portion, the boss portion, and the valley portion. Therefore, only the block of the damaged portion of the cooling fluid line can be separated and replaced easily.
블록은, 제1 플레이트(110), 및 제2 플레이트(210)를 포함한다. 이때, 블록은 배치되는 높이(또는, 층)에 따라 형상이 서로 다르게 형성될 수 있다. 즉, 피처리물 처리장치(1000)의 일부분이 볼록하게 형성되기 때문에, 블록들이 위치에 따라 형상이 다르게 형성될 수 있다. 그러나 이에 한정되지 않고, 피처리물 처리장치(1000)의 모양에 따라 블록들이 모두 동일한 형상으로 형성될 수도 있다.The block includes a first plate (110), and a second plate (210). At this time, the blocks may be formed to have different shapes depending on the height (or layer) to be disposed. That is, since a part of the object to be processed 1000 is formed to be convex, the blocks may be formed in different shapes according to their positions. However, the present invention is not limited thereto, and the blocks may be formed in the same shape according to the shape of the object to be processed 1000.
제1 플레이트(110)는 외피(100)의 일부분을 형성한다. 제1 플레이트(110)는 사각판 모양으로 형성될 수 있다. 제1 플레이트(110)는 길이방향과 폭방향으로 면적을 가지고, 두께방향으로 두께를 가질 수 있다. 그러나 제1 플레이트(110)의 형상은 이에 한정되지 않고 다양할 수 있다.The first plate (110) forms a portion of the envelope (100). The first plate 110 may have a rectangular plate shape. The first plate 110 has an area in the longitudinal direction and a width direction, and may have a thickness in the thickness direction. However, the shape of the first plate 110 is not limited to this, and may vary.
제2 플레이트(210)는 내피(200)의 일부분을 형성한다. 제2 플레이트(210)는 제1 플레이트의 면적 및 형상을 따라 형성될 수 있다. 즉, 제2 플레이트(210)는 제1 플레이트(110)와 동일한 면적과 형상으로 형성될 수 있다. 이에, 제2 플레이트(210)도 사각판 모양으로 형성될 수 있다. 제2 플레이트(210)는 길이방향과 폭방향으로 면적을 가지고, 두께방향으로 두께를 가질 수 있다. 그러나 제2 플레이트(110)의 형상은 이에 한정되지 않고 다양할 수 있다.The second plate 210 forms a part of the inner skin 200. The second plate 210 may be formed along the area and shape of the first plate. That is, the second plate 210 may have the same area and shape as the first plate 110. Accordingly, the second plate 210 may be formed in a rectangular plate shape. The second plate 210 has an area in the longitudinal direction and a width direction, and may have a thickness in the thickness direction. However, the shape of the second plate 110 is not limited to this and may vary.
또한, 제2 플레이트(210)는 외피(100)의 내측에서 제1 플레이트(110)와 결합된다. 이에, 제2 플레이트(210)는 피처리물을 처리하면서 발생하는 열로부터 제1 플레이트(110)를 보호해줄 수 있다.Also, the second plate 210 is coupled to the first plate 110 inside the envelope 100. Accordingly, the second plate 210 protects the first plate 110 from heat generated when the object to be processed is processed.
제2 플레이트(210)는, 제1 플레이트(110)와 연결되는 단열부재(212), 일면이 단열부재(212)와 연결되는 냉각부재(213), 및 냉각부재(213)의 타면에 연결되는 내화부재(211)를 포함한다.The second plate 210 includes a heat insulating member 212 connected to the first plate 110, a cooling member 213 having one side connected to the heat insulating member 212 and a cooling member 213 connected to the other side of the cooling member 213 And includes a refractory member 211.
단열부재(212)는 제1 플레이트(110)의 형상을 따라 사각판 모양으로 형성될 수 있다. 이에, 단열부재(212)는 냉각부재(213), 내화부재(211), 및 제1 플레이트(110)와 함께 하나의 블록을 형성할 수 있다. The heat insulating member 212 may be formed in a rectangular plate shape along the shape of the first plate 110. Thus, the heat insulating member 212 may form one block together with the cooling member 213, the refractory member 211, and the first plate 110.
또한, 단열부재(212)는 캐스타블(또는, 비정형 내화물)로 제작될 수 있다. 단열부재(212)는 제1 플레이트(110)의 일면과 결합할 수 있다. 이에, 피처리물 처리장치(1000)의 내부에서 발생하는 열이 제1 플레이트(110)까지 전달되는 것을 단열부재(212)가 억제하거나 방지할 수 있다. 따라서, 제1 플레이트(110)가 열에 의해 변형되는 것을 방지할 수 있다. 그러나 단열부재(212)의 재질은 이에 한정되지 않고 다양할 수 있다.Further, the heat insulating member 212 may be made of castable (or atypical refractory). The heat insulating member (212) can be engaged with one surface of the first plate (110). Therefore, the heat insulating member 212 can suppress or prevent the heat generated in the object to be treated 1000 from being transferred to the first plate 110. Therefore, it is possible to prevent the first plate 110 from being deformed by heat. However, the material of the heat insulating member 212 is not limited thereto and may vary.
냉각부재(213)는 제1 플레이트(110)의 형상을 따라 사각판 모양으로 형성될 수 있다. 냉각부재(213)는 단열부재(212)와 내화부재(211) 사이에 위치할 수 있다. 따라서, 냉각부재(213)는 단열부재(212), 내화부재(211), 및 제1 플레이트(110)와 함께 하나의 블록을 형성할 수 있다. 이때, 냉각부재(213)는 스테이브일 수 있다.The cooling member 213 may be formed in a rectangular plate shape along the shape of the first plate 110. The cooling member 213 may be positioned between the heat insulating member 212 and the refractory member 211. Therefore, the cooling member 213 can form one block together with the heat insulating member 212, the refractory member 211, and the first plate 110. At this time, the cooling member 213 may be a stave.
또한, 냉각부재(213)의 일면은 단열부재(212)와 결합되고, 도 3과 같이 냉각부재(213)의 타면에는 복수개의 홈(213a)이 형성될 수 있다. 홈(213a)은 냉각부재(213)의 타면에서 냉각부재(213)의 일면을 향하여 파여져 형성될 수 있다. 그러나 냉각부재(213)의 형상 및 구조는 이에 한정되지 않고 다양할 수 있다.One side of the cooling member 213 is coupled to the heat insulating member 212 and a plurality of grooves 213a may be formed on the other side of the cooling member 213 as shown in FIG. The groove 213a may be formed by being cut from the other surface of the cooling member 213 toward one surface of the cooling member 213. [ However, the shape and structure of the cooling member 213 are not limited to this and may be various.
내화부재(211)는 제1 플레이트(110)의 형상을 따라 사각판 모양으로 형성될 수 있다. 이에, 내화부재(211)는 냉각부재(213), 단열부재(212), 및 제1 플레이트(110)와 함께 하나의 블록을 형성할 수 있다. The refractory member 211 may be formed in a rectangular plate shape along the shape of the first plate 110. Thus, the refractory member 211 may form one block together with the cooling member 213, the heat insulating member 212, and the first plate 110.
내화부재(211)는 냉각부재(213)의 타면에 설치되는 내화물일 수 있다. 이에, 내화부재(211)는 피처리물 처리장치(1000) 내부에서 발생하는 열과 장입물로부터 냉각부재(213)를 보호해줄 수 있다. 따라서, 내화부재(211)는 시간이 지날수록 열과 장입물에 의해 마모되거나 손상될 수 있고, 손상된 내화부재(211)에 의해 냉각부재(213)의 적어도 일부분이 피처리물 처리장치(1000)의 내부공간에 노출될 수도 있다.The refractory member 211 may be a refractory provided on the other surface of the cooling member 213. Therefore, the refractory member 211 can protect the cooling member 213 from the heat generated in the inside of the object to be treated 1000 and the charge. Therefore, the refractory member 211 can be worn or damaged by heat and charge over time, and at least a part of the cooling member 213 is damaged by the damaged refractory member 211, It may be exposed to the inner space.
또한, 도 3과 같이 내화부재(211)는, 복수개의 내화판, 및 내화판에 연결되고 냉각부재(213)에 형성되는 홈(213a)에 분리 가능하게 끼움 결함될 수 있는 돌기(211a)를 포함할 수 있다. 이에, 냉각부재(213)에 결합된 복수개의 내화판 중 어느 하나가 손상되면, 손상된 내화판만 냉각부재(213)에서 분리하여 교체할 수 있다. 따라서, 내화부재(211) 전체를 교체하지 않고 일부분만 교체하므로, 유지보수가 용이해질 수 있다.3, the refractory member 211 has a plurality of fireproofing plates and a protrusion 211a connected to the fireproof plate and detachably fitted in the groove 213a formed in the cooling member 213 . Thus, if any one of the plurality of fireproof plates coupled to the cooling member 213 is damaged, only the damaged fireproof plate can be separated from the cooling member 213 and replaced. Therefore, only a part of the refractory member 211 is replaced without replacing the entire refractory member 211, so maintenance can be facilitated.
이때, 냉각부재(213)는 냉각유체 라인(215)과 연결될 수 있다. 냉각유체 라인(215)은 냉각유체가 이동하는 경로를 형성한다. 냉각유체 라인(215)은 이동관, 공급관, 및 배출관을 포함할 수 있다.At this time, the cooling member 213 may be connected to the cooling fluid line 215. The cooling fluid line 215 forms a path through which the cooling fluid travels. The cooling fluid line 215 may comprise a moving tube, a feed tube, and a drain tube.
이동관은 상하방향으로 연장되고, 냉각부재(213)의 내부에 삽입되어 설치될 수 있다. 공급관은 제1 플레이트(110), 단열부재(212), 및 냉각부재(213)의 타면을 관통하여 이동관의 일단에 연결될 수 있다. 배출관은 제1 플레이트(110), 단열부재(212), 및 냉각부재(213)의 타면을 관통하여 이동관의 타단에 연결될 수 있다. 이에, 공급관을 통해 이동관으로 공급된 냉각유체가 배출관으로 배출될 수 있다. 따라서, 내부를 이동하는 냉각유체를 통해 냉각부재(213)가 내화부재(211)나 제1 플레이트(110)를 냉각시켜줄 수 있다.The moving pipe may extend in the vertical direction and may be inserted into the cooling member 213. The supply pipe may be connected to one end of the moving pipe through the other surface of the first plate 110, the heat insulating member 212, and the cooling member 213. The discharge pipe may be connected to the other end of the moving pipe through the other surface of the first plate 110, the heat insulating member 212, and the cooling member 213. Thus, the cooling fluid supplied to the moving pipe through the supply pipe can be discharged to the discharge pipe. Therefore, the cooling member 213 can cool the refractory member 211 and the first plate 110 through the cooling fluid moving inside.
이때, 공급관에는 밸브가 설치되어 이동관으로 공급되는 냉각유체의 양을 조절할 수 있다. 냉각유체는 냉각수일 수 있다. 그러나 냉각유체의 종류는 이에 한정되지 않고 다양할 수 있다. 또한, 내화부재(211), 단열부재(212), 및 냉각부재(213)의 구조와 형상은 이에 한정되지 않고 다양할 수 있다.At this time, a valve is provided in the supply pipe to adjust the amount of the cooling fluid supplied to the pipe. The cooling fluid may be cooling water. However, the type of cooling fluid is not limited to this and may vary. Further, the structure and shape of the refractory member 211, the heat insulating member 212, and the cooling member 213 are not limited to these, and may vary.
도 4는 본 발명의 실시 예에 따른 블록들이 연결되는 구조를 나타내는 도면이다. 하기에서는 본 발명의 실시 예에 따른 블록이 복수개가 구비되어 서로 연결되는 구조에 대해 설명하기로 한다.4 is a diagram illustrating a structure in which blocks according to an embodiment of the present invention are connected. Hereinafter, a structure in which a plurality of blocks according to an embodiment of the present invention are connected to each other will be described.
도 4의 (a)를 참조하면, 블록은 육면체의 벽돌모양으로 형성될 수 있다. 이에, 블록을 벽돌처럼 축조할 수 있다. 따라서, 블록들이 피처리물 처리장치(1000)의 둘레 형상을 따라 축조되어 피처리물 처리장치(1000)의 외형과 내부공간의 적어도 일부를 형성할 수 있다. 틈새가 발생하지 않도록 블록들은 서로 밀착되어 배치될 수 있다. 이에, 블록들이 피처리물 처리장치(1000)의 내부공간을 밀폐시킬 수 있다.Referring to FIG. 4 (a), the block may be formed into a hexagonal brick shape. Thus, blocks can be constructed like bricks. Accordingly, the blocks can be formed along the peripheral shape of the object to be treated 1000 to form at least a part of the outer shape and the inner space of the object to be processed 1000. The blocks may be disposed in close contact with each other so as not to generate a gap. Thus, the blocks can seal the internal space of the object to be processed 1000. [
한편, 도 4의 (b) 및 도 4의 (c)와 같이 블록에 돌출부(A) 및 삽입부(B)가 형성될 수 있다. 이에, 어느 한 블록의 삽입부(B)에 다른 블록의 돌출부(A)가 삽입될 수 있다. 돌출부(A)와 삽입부(B)는 블록에 하나가 구비될 수 있고, 동일한 개수로 복수개가 구비될 수도 있다.On the other hand, as shown in FIGS. 4B and 4C, the protrusion A and the insertion portion B may be formed in the block. Thus, the protruding portion A of another block can be inserted into the insertion portion B of any one block. The protruding portion A and the inserting portion B may be provided in one block, or a plurality of protruding portions A and B may be provided in the same number.
예를 들어, 도 4의 (b)와 같이 벽돌 모양으로 형성되는 블록 본체의 양측 상부 또는 하부에는 외측으로 돌출되는 돌출부(A)가 형성될 수 있다. 블록 본체의 양측과 하부 또는 상부에는 내측으로 파여져(또는, 돌출부(A)가 돌출되면서) 삽입부(B)가 형성될 수 있다. 이에, 어느 한 블록의 일측 삽입부(B)에는 다른 블록의 돌출부(A)가 삽입되고, 어느 한 블록의 다른 삽입부(B)에는 또 다른 블록의 돌출부(A)가 삽입될 수 있다. For example, as shown in FIG. 4 (b), protruding portions A projecting outwardly may be formed on upper or lower portions of both sides of a block body formed in a brick shape. The insertion portion B may be formed on both sides and the upper portion or the upper portion of the block body inwardly (or protruding portion A is protruded). The protruding portion A of another block can be inserted into the one insertion portion B of one block and the protruding portion A of another block can be inserted into the other insertion portion B of any one block.
또는, 도 4의 (c)와 같이 벽돌 모양으로 형성되는 블록 본체의 일측에만 외측으로 돌출되는 돌출부(A)가 형성될 수 있다. 돌출부(A)는 블록 본체의 일측 하부에 형성될 수 있다. 블록 본체의 일측과 대향되는 타측에만 내측으로 파여지는 삽입부(B)가 형성될 수 있다. 삽입부(B)는 블록 본체의 타측 상부에 형성될 수 있다. 따라서, 어느 한 블록에 형성된 삽입부(B)에 다른 블록의 돌출부(A)가 끼워질 수 있다.Alternatively, as shown in FIG. 4C, a protruding portion A protruding outwardly may be formed only on one side of the block body formed in a brick shape. The protruding portion A may be formed at one side lower portion of the block body. And an inserting portion B which is inwardly drawn only on the other side opposite to one side of the block body can be formed. The insertion portion B may be formed on the other side of the block body. Therefore, the protruding portion A of another block can be fitted to the insertion portion B formed in one block.
또는, 블록 본체의 전면의 중심부에 돌출부(A)는 형성될 수 있고, 블록 본체의 후면의 중심부에 삽입부(B)가 형성될 수도 있다. 따라서, 어느 한 블록에 형성된 삽입부(B)에 다른 블록의 돌출부(A)가 끼워져 블록들이 결합될 수 있다.Alternatively, the protrusion A may be formed at the center of the front surface of the block body, and the insertion portion B may be formed at the center of the rear surface of the block body. Therefore, the protruding portion A of another block is inserted into the insertion portion B formed in one block, so that the blocks can be combined.
이때, 삽입부(B)에 돌출부(A)가 끼워질 수 있도록, 삽입부(B)는 돌출부(A)의 형상을 따라 형성될 수 있다. 예를 들어, 돌출부(A)는 육면체 형태로 형성될 수 있고, 삽입부(B)도 그에 대응하는 형상으로 형성될 수 있다. 이에, 블록들이 서로 용이하게 끼워져 축조될 수 있다. 따라서, 블록들을 정위치에 용이하게 위치시킬 수 있고, 블록들 간의 결합력이 향상될 수 있다. 그러나 블록에 구비되는 돌출부(A) 및 삽입부(B)의 구조와 형상 및 개수는 이에 한정되지 않고 다양할 수 있다.At this time, the insertion portion B may be formed along the shape of the protrusion A so that the protrusion A can be inserted into the insertion portion B. For example, the projection A may be formed in a hexahedral shape, and the insertion portion B may be formed in a shape corresponding thereto. Thus, the blocks can be easily fitted to each other and constructed. Therefore, the blocks can be easily positioned in place, and the coupling force between the blocks can be improved. However, the structure, shape, and number of the projections A and B provided in the block are not limited to this, and may vary.
이처럼, 피처리물 처리장치(1000)의 적어도 일부가 분리 가능하게 연결되는 블록을 구비할 수 있다. 이에, 피처리물 처리장치(1000)에 손상이 발생하면, 손상된 부분의 블록만 다른 블록들로부터 분리하여, 손상되지 않은 블록으로 교체할 수 있다. 따라서, 피처리물 처리장치(1000)의 손상된 부분을 신속하고 용이하게 수리 또는 교체할 수 있고, 설비의 유지보수가 용이해질 수 있다.As such, the object to be processed 1000 may include a block to which at least a part of the object to be processed 1000 is detachably connected. Thus, when the object to be treated 1000 is damaged, only the damaged block can be separated from the other blocks and replaced with an uncorrupted block. Therefore, the damaged part of the object to be treated 1000 can be quickly or easily repaired or replaced, and maintenance of the facility can be facilitated.
도 5는 본 발명의 실시 예에 따른 피처리물 처리장치의 보수방법을 나타내는 플로우 차트이고, 도 6은 본 발명의 실시 예에 따른 손상된 블록을 교체하는 순서를 나타내는 도면이다. 하기에서는 본 발명의 실시 예에 따른 피처리물 처리장치의 보수방법에 대해 설명하기로 한다. FIG. 5 is a flowchart showing a method for repairing an object to be treated according to an embodiment of the present invention, and FIG. 6 is a diagram showing a procedure for replacing a damaged block according to an embodiment of the present invention. Hereinafter, a method of repairing an object to be treated according to an embodiment of the present invention will be described.
도 5를 참조하면, 본 발명의 실시 예에 따른 피처리물 처리장치의 보수방법은, 외부보다 높은 온도로 피처리물을 처리하는 피처리물 처리장치의 보수방법으로서, 외피와 내피의 적어도 일부가, 서로 분리 가능하게 연결되는 복수개의 블록을 구비하는 피처리물 처리장치를 마련하는 과정(S110), 복수개의 블록에서 손상된 블록을 분리시키는 과정(S120), 및 손상된 블록이 분리된 부분에, 손상되지 않은 블록을 설치하는 과정(S130)을 포함한다. 이때, 피처리물 처리장치(1000)는 고로일 수 있고, 피처리물은 철광석을 포함할 수 있다.5, a method for repairing an object to be treated according to an embodiment of the present invention is a method for repairing an object to be treated that treats the object to be treated at a higher temperature than the outside, (S110) of preparing a to-be-processed object including a plurality of blocks detachably connected to each other (S110), separating a damaged block from a plurality of blocks (S120) And installing a non-damaged block (S130). At this time, the object to be treated 1000 may be a blast furnace, and the object to be treated may include iron ores.
도 1 내지 도 4를 참조하면, 외피(100)와 내피(200) 전체가 블록들로 이루어지는 경우, 블록들을 벽돌처럼 축조하여 피처리물 처리장치(1000)를 마련할 수 있다. 즉, 블록들이 폭방향으로 피처리물 처리장치(1000)의 둘레 형상을 따라 배치되어 하나의 층을 형성할 수 있고, 층들이 상하방향으로 복수개가 축조될 수 있다. 이에, 블록들이 피처리물 처리장치(1000)의 외형과 내부공간을 모두 형성할 수 있다. Referring to FIGS. 1 to 4, when the entire outer skin 100 and the inner skin 200 are composed of blocks, the object to be processed 1000 can be provided by building blocks like bricks. That is, the blocks may be arranged along the circumferential shape of the object to be processed 1000 in the width direction to form one layer, and a plurality of layers may be formed in the vertical direction. Thus, the blocks can form both the outer shape of the object to be processed 1000 and the inner space.
외피(100)와 내피(200)의 일부만 블록들로 이루어지는 경우, 다른 영역보다 열 손상이 많이 발생하는 영역에 블록들을 배치시킬 수 있다. 즉, 피처리물 처리장치(1000)에서 마모나 손상이 쉽게 발생하는 출선구(300)에 인접한 영역이나, 노저부에 블록들을 배치시킬 수 있다. When only a part of the outer covering 100 and the inner covering 200 are formed of blocks, the blocks can be arranged in a region where heat damage is more likely to occur than other regions. That is, the blocks can be disposed in the area adjacent to the exit port 300 where the ablation or scratches easily occur in the object to be treated 1000 or in the exposure area.
피처리물 처리장치(1000)에서 손상이 있는 부분이 발견되면, 손상이 있는 부분의 블록의 다른 블록들로부터 분리시키는 작업을 수행할 수 있다. 블록에 구비되는 제2 플레이트(210)의 내화부재(211)는 용융금속과 직접 접촉하기 때문에, 시간이 지날수록 열과 장입물에 의해 마모되거나 도 6의 (a)와 같이 손상될 수 있다. 이에, 블록에 구비되는 냉각부재(213)의 적어도 일부분이 피처리물 처리장치(1000)의 내부공간에 노출되는 사고가 발생할 수 있다.When a damaged portion is found in the object to be treated 1000, it is possible to perform an operation of separating the damaged portion from other blocks of the block. Since the refractory member 211 of the second plate 210 provided in the block is in direct contact with the molten metal, it may be worn by the heat and the charged material as time goes by or may be damaged as shown in FIG. 6 (a). Accordingly, an accident that at least a part of the cooling member 213 provided in the block is exposed to the internal space of the object to be treated 1000 may occur.
내화부재(211)가 손상된 블록이 발견되면, 손상된 부분이 발견된 블록을, 다른 블록들로부터 빼내어 분리시킬 수 있다. 예를 들어, 별도의 장비를 이용하여 도 6의 (b)와 같이 손상된 부분이 발견된 블록만 피처리물 처리장치(1000)의 외측으로 밀어내어 분리시킬 수 있다.When the refractory member 211 is found to have a damaged block, the block in which the damaged portion is found can be extracted and separated from the other blocks. For example, only a block in which a damaged part is found can be pushed out to the outside of the object to be processed 1000 by using a separate apparatus, as shown in FIG. 6 (b).
그 다음, 손상된 블록이 분리된 부분에, 도 6의 (c)와 같이 손상되지 않은 블록을 끼워 넣을 수 있다. 예를 들어, 새로운 블록을 끼워 넣을 수 있다. 새로운 블록들은 미리 준비될 수 있고, 준비된 블록들 중 하나를 선택하여, 손상된 블록이 분리된 부분에 끼워 넣을 수 있다.Then, the undamaged block can be inserted into the separated portion of the damaged block as shown in FIG. 6 (c). For example, you can insert a new block. New blocks can be prepared in advance, and one of the prepared blocks can be selected so that the damaged block can be inserted into the separated part.
이때, 블록은 배치되는 높이(또는, 층)에 따라 형상이 서로 다르게 형성될 수 있다. 즉, 피처리물 처리장치(1000)가 고로인 경우, 일부분이 볼록하게 형성되기 때문에, 블록들이 위치에 따라 형상이 다르게 형성될 수 있다. 따라서, 새로운 블록들을 미리 준비할 때, 각 높이에 끼워지는 블록의 형상과 대응하는(또는, 동일한) 형상의 블록들을 준비할 수 있다. 준비된 블록들에서 손상된 블록이 분리된 부분에 맞는(또는, 손상된 블록 형상에 대응하는) 블록을 선택해서 보수작업을 수행할 수 있다.At this time, the blocks may be formed to have different shapes depending on the height (or layer) to be disposed. That is, when the object to be processed 1000 is in a blast furnace, the blocks are formed in a convex shape, so that the blocks may be formed in different shapes according to their positions. Therefore, when preparing new blocks in advance, it is possible to prepare blocks of a shape corresponding to (or the same) shape as the shape of a block that fits at each height. It is possible to perform a repair work by selecting a block that corresponds to a portion where the damaged block is separated from the prepared blocks (or corresponds to a damaged block shape).
한편, 손상된 블록을 다른 블록들에서 분리하여, 손상된 블록을 수리한 후, 수리된 블록을 다시 끼워 넣을 수도 있다. 즉, 손상된 블록을 다른 블록들에서 빼내어 분리시킨다. 분리된 블록에서 손상부를 수리할 수 있다.On the other hand, the damaged block may be separated from the other blocks, the damaged block may be repaired, and the repaired block may be re-inserted. That is, the damaged block is extracted from other blocks and separated. Damage can be repaired in a separate block.
예를 들어, 블록에 구비되는 냉각부재(213)에 결합된 복수개의 내화판 중 어느 하나가 손상되면, 손상된 내화판만 냉각부재(213)에서 분리하여 새로운 내화판으로 교체할 수 있다. 따라서, 내화부재(211) 전체를 교체하지 않고 손상된 일부분만 교체하여 수리할 수 있다.For example, if any one of the plurality of fireproof plates coupled to the cooling member 213 provided in the block is damaged, only the damaged fireproof plate can be separated from the cooling member 213 and replaced with a new fireproof plate. Therefore, only the damaged part can be replaced and replaced without replacing the entire refractory member 211.
그 다음, 피처리물 처리장치(1000)에서 블록이 분리된 부분에 수리된 블록을 다시 끼워 넣을 수 있다. 따라서, 도 6의 (d)와 같이 피처리물 장치(1000)의 손상된 부분을 용이하게 보수할 수 있다.Then, the repaired block can be reinserted to the part where the block is separated in the object to be processed 1000. [ Therefore, the damaged portion of the object to be treated 1000 can be easily repaired as shown in FIG. 6 (d).
이처럼, 피처리물 처리장치(1000)의 적어도 일부가 분리 가능하게 연결되는 블록을 구비할 수 있다. 이에, 피처리물 처리장치(1000)에 손상이 발생하면, 손상된 부분의 블록만 다른 블록들로부터 분리하여, 손상되지 않은 블록으로 교체할 수 있다. 따라서, 피처리물 처리장치(1000)의 손상된 부분을 신속하고 용이하게 수리 또는 교체할 수 있고, 설비의 유지보수가 용이해질 수 있다.As such, the object to be processed 1000 may include a block to which at least a part of the object to be processed 1000 is detachably connected. Thus, when the object to be treated 1000 is damaged, only the damaged block can be separated from the other blocks and replaced with an uncorrupted block. Therefore, the damaged part of the object to be treated 1000 can be quickly or easily repaired or replaced, and maintenance of the facility can be facilitated.
특히, 피처리물 처리장치(1000)가 외피(100)와 내피(200)로 이루어지는 경우, 내피(200)가 손상되었을 때, 그에 대응하는 블록만 분리하여 보수할 수 있다. 따라서, 내피(200)의 교체 작업 공간을 확보하기 위해 손상된 내피(200)에 대응하는 영역의 외피(100) 및 그 주변영역까지 절단할 필요가 없어 보수작업이 용이해질 수 있다.Particularly, in the case where the object to be treated 1000 includes the outer skin 100 and the inner skin 200, when the inner skin 200 is damaged, only the corresponding block can be separated and repaired. Therefore, in order to secure the replacement work space for the inner skin 200, it is not necessary to cut the outer skin 100 of the area corresponding to the damaged inner skin 200 and the peripheral area thereof, so that the maintenance work can be facilitated.
이와 같이, 본 발명의 상세한 설명에서는 구체적인 실시 예에 관해 설명하였으나, 본 발명의 범주에서 벗어나지 않는 한도 내에서 여러 가지 변형이 가능하다. 그러므로, 본 발명의 범위는 설명된 실시 예에 국한되어 정해져서는 안되며, 아래에 기재될 특허청구범위뿐만 아니라 이 청구범위와 균등한 것들에 의해 정해져야 한다.Although the present invention has been described in detail with reference to the specific embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the scope of the present invention. Therefore, the scope of the present invention should not be limited by the described embodiments, but should be defined by the appended claims, as well as the appended claims.

Claims (12)

  1. 외부보다 높은 온도로 피처리물을 처리하는 피처리물 처리장치로서,1. An object to be treated which processes a material to be treated at a higher temperature than the outside,
    피처리물이 처리될 수 있는 내부공간을 형성하는 외피; 및A shell forming an inner space through which the material to be treated can be processed; And
    상기 외피의 내측에 설치되는 내피;를 포함하고,And an inner skin disposed inside the outer shell,
    상기 외피와 상기 내피의 적어도 일부가, 서로 분리 가능하게 연결되는 복수개의 블록을 구비하는 피처리물 처리장치.And at least a part of the outer skin and the inner skin are detachably connected to each other.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 블록은, The block includes:
    상기 외피의 일부분을 형성하는 제1 플레이트; 및A first plate forming a portion of the shell; And
    상기 내피의 일부분을 형성하며, 상기 제1 플레이트의 형상을 따라 형성되어 상기 제1 플레이트와 결합되는 제2 플레이트;를 포함하는 피처리물 처리장치.And a second plate formed along the shape of the first plate and coupled with the first plate to form a part of the endothelium.
  3. 청구항 2에 있어서,The method of claim 2,
    상기 제2 플레이트는,Wherein the second plate
    상기 제1 플레이트와 연결되는 단열부재;A heat insulating member connected to the first plate;
    일면이 상기 단열부재와 연결되는 냉각부재; 및A cooling member whose one surface is connected to the heat insulating member; And
    상기 냉각부재의 타면에 연결되는 내화부재;를 포함하는 피처리물 처리장치.And a refractory member connected to the other surface of the cooling member.
  4. 청구항 3에 있어서,The method of claim 3,
    상기 냉각부재의 타면에 복수개의 홈이 형성되며,A plurality of grooves are formed on the other surface of the cooling member,
    상기 내화부재는, 복수개의 내화판, 및 상기 내화판에 연결되고 상기 홈에 끼움 결함될 수 있는 돌기를 포함하는 피처리물 처리장치. Wherein the refractory member includes a plurality of fireproofing plates and protrusions connected to the fireproofing plate and capable of being fitted and defective in the grooves.
  5. 청구항 3에 있어서,The method of claim 3,
    상기 블록에 돌출부 및 삽입부가 형성되고,A protrusion and an insertion portion are formed in the block,
    일 블록의 삽입부에 다른 블록의 돌출부가 삽입될 수 있는 피처리물 처리장치.And a protruding portion of another block can be inserted into an insertion portion of one block.
  6. 청구항 1 내지 청구항 5 중 어느 한 항에 있어서,The method according to any one of claims 1 to 5,
    상기 피처리물은 철광석을 포함하고, 상기 피처리물 처리장치는 출선구가 구비된 고로를 포함하는 피처리물 처리장치.Wherein the object to be treated includes iron ore, and the object to be treated has an exit port.
  7. 청구항 6에 있어서,The method of claim 6,
    상기 복수개의 블록은 상기 출선구에 인접한 영역에 배치되는 피처리물 처리장치.Wherein the plurality of blocks are disposed in an area adjacent to the exit port.
  8. 청구항 6에 있어서,The method of claim 6,
    상기 고로는 상측에서 하측으로 갈수록 폭이 넓어지는 샤프트부, 상기 샤프트부 하부에 연결되는 밸리부, 상측에서 하측으로 갈수록 폭이 좁아지고 상기 밸리부 하부에 연결되는 보쉬부, 및 보쉬부의 하부에 연결되는 노체부로 구분되고,The blast furnace includes a shaft portion having a width widened from an upper side to a lower side, a valley portion connected to a lower portion of the shaft portion, a bosh portion connected to a lower portion of the valley portion, And the like,
    상기 복수개의 블록은 상기 샤프트부, 상기 벨리부, 상기 보쉬부, 및 노체부 중 적어도 어느 한 영역에 배치되는 피처리물 처리장치.Wherein the plurality of blocks are disposed in at least one of the shaft portion, the valley portion, the boshe portion, and the furnace body portion.
  9. 외부보다 높은 온도로 피처리물을 처리하는 피처리물 처리장치의 보수방법으로서,A method for repairing an object to be treated which processes the object to be treated at a higher temperature than the outside,
    외피와 내피의 적어도 일부가, 서로 분리 가능하게 연결되는 복수개의 블록을 구비하는 피처리물 처리장치를 마련하는 과정;A process for preparing an object to be processed having a plurality of blocks in which at least a part of an outer skin and an inner skin are detachably connected to each other;
    상기 복수개의 블록에서 손상된 블록을 분리시키는 과정; 및Separating the damaged block from the plurality of blocks; And
    상기 손상된 블록이 분리된 부분에, 손상되지 않은 블록을 설치하는 과정;을 포함하는 피처리물 처리장치의 보수방법. And installing a non-damaged block on a portion where the damaged block is separated.
  10. 청구항 9에 있어서,The method of claim 9,
    상기 블록은 배치되는 높이에 따라 형상이 서로 다르게 형성되며,The blocks are formed in different shapes according to their height,
    상기 손상되지 않은 블록을 설치하는 과정은, Wherein the step of installing the non-
    상기 손상된 블록의 형상에 대응하는 형상을 가지는 새로운 블록을 선택하는 과정; 및Selecting a new block having a shape corresponding to the shape of the damaged block; And
    상기 피처리물 처리장치에서 블록이 분리된 부분에 선택된 새로운 블록을 끼워 넣는 과정;을 포함하는 피처리물 처리장치의 보수방법.And inserting a new block selected at a portion where the block is separated in the object-to-be-processed apparatus.
  11. 청구항 9에 있어서,The method of claim 9,
    상기 손상되지 않은 블록을 설치하는 과정은,Wherein the step of installing the non-
    상기 손상된 블록에서 손상부를 수리하는 과정; 및Repairing the damaged part in the damaged block; And
    상기 피처리물 처리장치에서 블록이 분리된 부분에 수리된 블록을 끼워 넣는 과정;을 포함하는 피처리물 처리장치의 보수방법.And inserting the repaired block into a portion where the block is separated in the object to be processed.
  12. 청구항 9 내지 청구항 11 중 어느 한 항에 있어서,The method according to any one of claims 9 to 11,
    상기 복수개의 블록을 구비하는 과정은,Wherein the step of providing the plurality of blocks comprises:
    상기 피처리물 처리장치에서 다른 영역보다 손상이 많이 발생하는 영역에 복수개의 블록을 배치시키는 과정을 포함하는 피처리물 처리장치의 보수방법.And arranging a plurality of blocks in an area where damage is more likely to occur than in another area in the object to be treated.
PCT/KR2017/014400 2017-07-24 2017-12-08 Device for processing object to be processed and method for repairing same WO2019022312A1 (en)

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JPS52111401A (en) * 1976-03-17 1977-09-19 Ishikawajima Harima Heavy Ind Co Ltd Iron cover of blast furnace body
JPS58104105A (en) * 1981-12-14 1983-06-21 Sumitomo Metal Ind Ltd Renewing method for blast furnace shell
JP2012532991A (en) * 2009-07-08 2012-12-20 ベリー メタル カンパニー Apparatus and method for building frames and bricks
KR101518614B1 (en) * 2013-11-11 2015-05-07 주식회사 포스코 Apparatus for preventing abrasion of blast furnace
KR101585810B1 (en) * 2014-12-22 2016-01-15 주식회사 포스코 Apparatus for cooling furnace

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KR101410178B1 (en) 2012-07-17 2014-06-19 주식회사 포스코 Apparatus for preventing the acceleration of brick from a side wall in hearth-bottom for blast-furnace

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52111401A (en) * 1976-03-17 1977-09-19 Ishikawajima Harima Heavy Ind Co Ltd Iron cover of blast furnace body
JPS58104105A (en) * 1981-12-14 1983-06-21 Sumitomo Metal Ind Ltd Renewing method for blast furnace shell
JP2012532991A (en) * 2009-07-08 2012-12-20 ベリー メタル カンパニー Apparatus and method for building frames and bricks
KR101518614B1 (en) * 2013-11-11 2015-05-07 주식회사 포스코 Apparatus for preventing abrasion of blast furnace
KR101585810B1 (en) * 2014-12-22 2016-01-15 주식회사 포스코 Apparatus for cooling furnace

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