WO2019022087A1 - Coating-forming composition - Google Patents

Coating-forming composition Download PDF

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Publication number
WO2019022087A1
WO2019022087A1 PCT/JP2018/027752 JP2018027752W WO2019022087A1 WO 2019022087 A1 WO2019022087 A1 WO 2019022087A1 JP 2018027752 W JP2018027752 W JP 2018027752W WO 2019022087 A1 WO2019022087 A1 WO 2019022087A1
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Prior art keywords
film
composition
component
forming
range
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PCT/JP2018/027752
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French (fr)
Japanese (ja)
Inventor
克彦 岸
学 桐野
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株式会社スリーボンド
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Priority to JP2019532646A priority Critical patent/JP7108199B2/en
Publication of WO2019022087A1 publication Critical patent/WO2019022087A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic

Definitions

  • the present invention relates to a film forming composition. More particularly, the present invention relates to a film forming composition capable of obtaining a thin film coating layer for imparting weather resistance, durability, and the like to metal surfaces, painted surfaces, resin surfaces, etc. of automobile bodies and train vehicles in particular. .
  • a composition for forming a solid, semi-solid or liquid film on a coated steel plate of an automobile body or the like for example, a composition obtained by adding a volatile organopolysiloxane oil and a volatile dimethylpolysiloxane to a moisture-curable organopolysiloxane, an organic solvent and a curing catalyst
  • Patent Document 1 Japanese Patent Application Laid-Open No. Hei 10
  • Patent Document 2 Japanese Patent Application Laid-Open No. 2013-194058
  • Patent Document 3 Japanese Patent Application Laid-Open No. 2011-246664 discloses a mixture of moisture-curable silicone oligomers having different viscosities, a hydrolytic curing catalyst selected from a titanium compound and an aluminum compound, a volatilization selected from hydrocarbon compounds and the like. Disclosed is a surface water repellant composition comprising an organic solvent and a perfluoropolyether silane compound. Further, Patent Document 4 (Japanese Patent Application Laid-Open No.
  • Patent Document 5 Japanese Patent Application Laid-Open No. 2008-038049
  • a mixture of silicone oligomers having different viscosities a moisture curing catalyst of a titanium compound, and n-hexane
  • the composition for antifouling film formation which consists of an organic solvent chosen from etc. is disclosed.
  • composition ratio of high viscosity silicone oligomer to low viscosity silicone oligomer is compared with about 1/4 to 1/5.
  • boiling point of the diluent or solvent is not set in an appropriate range. Therefore, there is a problem that it is difficult to form a homogeneous film, and the antifouling performance of the film can not be sufficiently expressed.
  • the film forming composition is also required to have appropriate drying properties.
  • the first embodiment of the present invention includes the following (A) to (C), and the content of the following (A) is 0.35 to 0.58 mass with respect to 1 part by mass of the following (C)
  • the composition for forming a film, which is a part, and the content of the following (B) is 0.05 to 0.15 parts by mass:
  • (A) A mixture of a film-forming component comprising the following (A-1) and (A-2) in a mass ratio of (A-1) / (A-2) 1/26 to 1/36;
  • (A-1) A hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C.
  • the present invention also includes the following embodiments.
  • a second embodiment is the film forming composition according to the first embodiment, wherein the boiling point of (C) is in the range of 110 to 155 ° C.
  • the third embodiment is the composition for film formation according to the first or second embodiment, wherein (C) is a saturated aliphatic hydrocarbon solvent.
  • a fourth embodiment is characterized in that the (C) is at least one selected from the group consisting of 2-methyl octane, 3-methyl octane, 4-methyl octane, 4-ethyl heptane, and 2,3-dimethyl heptane And the composition for forming a film according to any one of the first to third embodiments.
  • a fifth embodiment is the film forming composition according to any of the first to fourth embodiments, wherein (B) contains an aluminum alkoxide compound.
  • the sixth embodiment is the film forming composition according to any of the first to fifth embodiments, which is used to form a film on the surface of a steel plate or a coated steel plate.
  • a seventh embodiment is the film-forming composition according to the sixth embodiment, wherein the steel plate or the coated steel plate is a car body of an automobile.
  • the composition for forming a film according to any of the first to fifth embodiments is applied to the surface of a steel plate or a coated steel plate, and the above (C) is applied at normal temperature or under heating environment. It is a method for forming a film, which comprises, after volatilization, further drying or wiping after further water wiping.
  • the ninth embodiment is the film forming method according to the eighth embodiment, wherein the steel plate or the coated steel plate is a car body of an automobile.
  • a tenth embodiment is a cured film obtained by curing the film forming composition according to any one of the first to seventh embodiments.
  • the eleventh embodiment is (A-1) a hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 100 to 250 mm 2 s ⁇ 1 ; (A-2) a hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 21 to 90 mm 2 s ⁇ 1 ; (B) an organoaluminum compound, (C) A method for producing a composition for forming a film, which comprises mixing a hydrocarbon-based organic solvent having a boiling point in the range of 100 to 165 ° C.
  • composition for forming a film is 0.35 to 0.58 parts by mass in total of (A-1) and (A-2) with respect to 1 part by mass of (C). It is a method of producing a composition for forming a film, which comprises 0.05 to 0.15 parts by mass.
  • the composition for forming a film according to the present invention comprises the following (A) to (C), and the content of the following (A) is 0.35 to 0.58 parts by mass with respect to 1 part by mass of the following (C) And the content of the following (B) is 0.05 to 0.15 parts by mass:
  • A) A mixture of a film-forming component comprising the following (A-1) and (A-2) in a mass ratio of (A-1) / (A-2) 1/26 to 1/36;
  • A-1) A hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 100 to 250 mm 2 s -1 (A-2) A range of the kinematic viscosity at 25 ° C.
  • a hydrolyzable group-containing silicone oligomer (B) an organoaluminum compound; and (C) a hydrocarbon-based organic solvent having a boiling point in the range of 100 to 165 ° C.
  • the film-forming composition having the above-mentioned constitution has appropriate drying properties and can form a homogeneous film excellent in antifouling properties. Moreover, the composition for film formation has good storability, and is excellent in workability in the wiping step. Furthermore, according to the composition for film formation, a film (film coating layer) having good weather resistance can be formed on a steel plate or a coated steel plate used for a car body of an automobile or the like. And the said coating can have the outstanding water repellency, water repellency, and abrasion resistance.
  • a mixture of film-forming components that contain at a mass ratio of (A-1) A hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 100 to 250 mm 2 s -1 (A-2) A range of the kinematic viscosity at 25 ° C. of 21 to 90 mm 2 s -1 And a hydrolyzable group-containing silicone oligomer.
  • hydrolyzable group an alkoxy group, an alkenyloxy group, an acyloxy group, an amino group, an aminooxy group, an oxime group, an amide group and the like can be mentioned.
  • the hydrolyzable group contained in the silicone oligomer is preferably an alkoxy group because of easy handling.
  • a hydrolyzable group-containing silicone oligomer means that a silane compound having a hydrolyzable group is partially hydrolyzed and condensed by a known catalyst such as an acid, a base or an organic tin compound, an organic titanium compound, etc.
  • a catalyst such as an acid, a base or an organic tin compound, an organic titanium compound, etc.
  • it is a polymer obtained by "partial hydrolytic condensation"), which has a hydrolyzable group derived from the above-mentioned silane compound at the molecular chain terminal or side chain, etc., and has a weight average molecular weight of 550 to It is a silicone compound having a linear structure, a branched structure or a three-dimensional network structure having a molecular weight of 20,000.
  • silane compound which has a hydrolysable group for obtaining the said silicone compound (silicone oligomer)
  • polyfunctional alkoxysilane compounds such as a dialkoxysilane compound, a trialkoxysilane compound, a tetraalkoxysilane compound, and monoalkoxysilane Compounds (monofunctional alkoxysilane compounds) can be mentioned.
  • the hydrolyzable group-containing silicone oligomer as the component (A-1) and the component (A-2) is a partial hydrolysis condensate of an alkoxysilane compound represented by the following formula (1).
  • the said partial hydrolysis-condensation product may be obtained by using only 1 type of alkoxysilane compound represented by following formula (1), or it was obtained by combining 2 or more types. It may be one.
  • R 1 and R 2 are each independently an aliphatic hydrocarbon group having 1 to 8 carbon atoms which may have a substituent, an alicyclic ring having 3 to 10 carbon atoms Group hydrocarbon group or an aromatic hydrocarbon group having 6 to 10 carbon atoms.
  • the substituent is not particularly limited, and examples thereof include an alkyl group, an alkenyl group, an aryl group, a halogen atom, a nitro group, a cyano group, a hydroxy group and a carboxy group. In the above, they are not substituted by the same substituent.
  • a substituted alkyl group is not substituted with an alkyl group.
  • R 1 and R 2 each independently represent a substituent selected from the group consisting of an aliphatic hydrocarbon group having 1 to 5 carbon atoms and an aromatic hydrocarbon group having 6 to 10 carbon atoms. More preferably each independently a substituent selected from the group consisting of a methyl group, an ethyl group, a propyl group and a phenyl group, particularly preferably each independently a methyl group or a phenyl group is there.
  • x is an integer of 0 to 3.
  • x is preferably an integer of 0 to 2, more preferably 1 or 2.
  • a known hydrolysis catalyst is added to the alkoxysilane compound represented by the above formula (1), and stirring is performed while warming in the presence of water.
  • a method of causing partial hydrolytic condensation can be mentioned, but it is not limited thereto.
  • x is 0 or 1
  • an alkoxy represented by (OR 2 ) in the side chain It will have a group.
  • the main skeleton of the polymer does not have a linear structure, and a branched structure or a three-dimensional crosslinked body is formed, partially contain an alkoxy group represented by (OR 2 ) in the structure. It becomes.
  • the said alkoxysilane compound may contain the thing whose x is 2 or 3 in said Formula (1), However
  • the alkoxy group is effectively effective in the structure of a component (A-1) and a component (A-2)
  • x is preferably 0 or 1 in order to add to
  • x since a polymer can not be formed only by the alkoxysilane compound in which x is 3, when x includes an alkoxysilane compound in which x is 3, x is in the range of 0 to 2 In combination, partial hydrolytic condensation is performed.
  • component (A-1) contains in the mixture as component (A) is a hydrolyzable group-containing silicone oligomer having a viscosity at 25 ° C. in the range of 100 to 250 mm 2 s ⁇ 1 .
  • viscosity is dynamic viscosity (mm 2 s -1 ) at 25 ° C., which is measured by a viscosity measurement method according to JIS Z 8803: 2011.
  • the kinematic viscosity can be measured by a single cylindrical rotational viscometer (B-type viscometer).
  • the description concerning the "hydrolyzable group-containing silicone oligomer" is as described above.
  • the component (A-1) is a component necessary for expressing its function in the cured film by the composition for forming a film of the present invention, and is used to form a film in concert with the component (A-2) described later. It is presumed to be a component that contributes and mainly acts on the antifouling performance. Therefore, according to the composition for film formation which concerns on this invention, it is thought that the homogeneous film excellent in antifouling property can be formed. The above mechanism is based on speculation, and its correctness does not affect the technical scope of the present invention.
  • the viscosity of the hydrolyzable group-containing silicone oligomer used as the component (A-1) can be controlled by those skilled in the art according to the molecular weight (weight-average molecular weight) and the composition of the oligomer.
  • the weight average molecular weight of the hydrolyzable group-containing silicone oligomer used as the component (A-1) is not particularly limited, but is preferably 5,000 or more and 20,000 or less, and is preferably 7,000 or more and 14,000 or less More preferable.
  • the value measured by the gel permeation chromatography which uses a polystyrene as a standard substance shall be employ
  • the measurement conditions are as follows; “Measurement condition” Column: TSKgel (registered trademark) SuperMultipore HZ-M (manufactured by Tosoh Corporation) Flow rate: 0.35 mL / min Column temperature: 40 ° C.
  • Eluent THF Sample: Measured by dissolving 0.1% by mass of oligomer relative to 100 g of THF.
  • composition of the hydrolyzable group-containing silicone oligomer used as the component (A-1) is preferably a partial hydrolysis condensate of the alkoxysilane compound represented by the above formula (1).
  • the preferred form of the alkoxysilane compound is as described above.
  • a synthetic product or a commercially available product can be used as long as it is a silicone oligomer having each of the above-mentioned properties.
  • a commercially available product for example, X-40-9250 (Shin-Etsu Chemical Co., Ltd., kinematic viscosity at 25 ° C. is 160 mm 2 s ⁇ 1 , and in the above formula (1), R 1 and R 2 are both methyl groups.
  • X-40-9250 Shin-Etsu Chemical Co., Ltd., kinematic viscosity at 25 ° C. is 160 mm 2 s ⁇ 1
  • R 1 and R 2 are both methyl groups.
  • a partial hydrolytic condensate obtained from a mixture of alkoxysilane compounds where x 1 or 2
  • X-40-9225 Shin-Etsu Chemical Co., Ltd., dynamic viscosity at 25 ° C.
  • partial hydrolysis condensate of the alkoxysilane compound R 1 is a methyl group or a phenyl group, R 2 is a methyl group), XR31-B2 33 (Momentive Performance Materials Japan LLC, Ltd., dynamic viscosity 220 mm 2 s -1 at 25 ° C., the above formula (1), R 1 is methyl group or phenyl group, R 2 is a methyl group
  • XR31-B2 33 Momentive Performance Materials Japan LLC, Ltd., dynamic viscosity 220 mm 2 s -1 at 25 ° C.
  • Component (A-2) contained in the mixture as component (A) is a hydrolyzable group-containing silicone oligomer having a viscosity at 25 ° C. in the range of 21 to 90 mm 2 s ⁇ 1 .
  • viscosity is dynamic viscosity (mm 2 s -1 ) at 25 ° C., which is measured by a viscosity measurement method according to JIS Z 8803: 2011.
  • the kinematic viscosity can be measured by a single cylindrical rotational viscometer (B-type viscometer).
  • the description concerning the "hydrolyzable group-containing silicone oligomer" is as described above.
  • Component (A-2) is presumed to be a main component in forming a cured film with the composition for film formation of the present invention, and a component contributing mainly to the formation of a homogeneous film. Therefore, according to the composition for film formation which concerns on this invention, it is thought that a homogeneous film can be formed.
  • Component (A-2) can also contribute to the stain resistance and weatherability of the film.
  • the hydrolyzable group-containing silicone oligomer having a kinematic viscosity of less than 21 mm 2 s -1 or more than 90 mm 2 s -1 is used, the compatibility with the component (A-1) becomes poor, and the film formability decreases. Also, the stain resistance and the weather resistance decrease.
  • the above mechanism is based on speculation, and its correctness does not affect the technical scope of the present invention.
  • the viscosity of the hydrolyzable group-containing silicone oligomer used as the component (A-2) can be controlled by those skilled in the art according to the molecular weight (weight-average molecular weight) and the composition of the oligomer.
  • the weight average molecular weight of the hydrolyzable group-containing silicone oligomer used as the component (A-2) is not particularly limited, but is preferably 1,000 or more and less than 5,000, preferably 1,500 or more and 2,500 or less. More preferable.
  • composition of the hydrolyzable group-containing silicone oligomer used as the component (A-2) is preferably a partial hydrolysis condensate of the alkoxysilane compound represented by the above formula (1).
  • the preferred form (structure) of the alkoxysilane compound is as described above.
  • component (A-2) synthetic or commercially available products can be used as long as they are silicone oligomers having the above-mentioned respective properties.
  • R 1 is Partial hydrolytic condensation product of an alkoxysilane compound in which a methyl group or a phenyl group
  • R 2 is a methyl group
  • X-40-9246 Shin-Etsu Chemical Co., Ltd., kinematic viscosity at 25 ° C.
  • partial hydrolysis condensate of R 1, alkoxysilane compounds R 2 are a methyl group
  • TSR165 produced by Momentive performance Materials Japan LLC, Ltd., dynamic viscosity 80 mm 2 s -1 at 25 ° C.
  • partial hydrolysis of the alkoxysilane compound R 1 is a methyl group or a phenyl group
  • R 2 is a methyl group (Condensates) etc. can be mentioned, These may be used independently and may use multiple types together.
  • the mass ratio of the component (A-1) / (A-2) is in the range of 1/26 to 1/36.
  • the composition for film formation Wettability to a substrate preferably, steel plate or coated steel plate
  • the mass ratio of (A-1) / (A-2) is more preferably in the range of 1/27 to 1/35, and 1/28 to 1/1.
  • the range of 30 is particularly preferable.
  • the content of the component (A) in the composition for film formation of the present invention is 1 mass of the component (C) described later It is in the range of 0.35 to 0.58 parts by mass with respect to parts.
  • the content of the component (A) exceeds 0.58 parts by mass, the film forming ability and the antifouling property to the substrate (preferably, a steel plate or a coated steel plate) at the time of forming the film forming composition as a film decreases. Also, the wettability and the weather resistance are lowered.
  • the content of the component (A) is less than 0.35 parts by mass, the film forming ability and the antifouling property of the film become insufficient.
  • the reason for this is considered to be that film defects occur due to too little or too much film-forming component. Therefore, by setting the content of the component (A) in the composition for forming a film of the present invention in the above range, the film forming ability is excellent, and the antifouling property, the wettability and the weatherability of the film are improved.
  • the content of the component (A) is more preferably 0.38 to 0.50 parts by mass with respect to 1 part by mass of the component (C) to more easily obtain such effects.
  • the range of 40 to 0.48 parts by mass is particularly preferred.
  • Component (B) contained in the composition for film formation of the present invention is an organoaluminum compound.
  • the organoaluminum compound as the component (B) is known as a condensation reaction catalyst, and the hydrolyzable group (preferably, Si-OR 2 ) contained in the component (A) is used as a moisture in the air Or the like to cause a condensation reaction.
  • the film forming composition according to the present invention has an excellent film forming ability.
  • the composition for film formation which concerns on this invention can form a film with a favorable weather resistance by using not a metal compound other than but an organoaluminum compound as a condensation reaction catalyst.
  • the reason is that by using the organoaluminum compound, the condensation reaction of hydrolyzable groups contained in the component (A) can be advanced at an appropriate rate, and a uniform film can be formed. Conceivable.
  • organoaluminum compound as the component (B) known substances used as a condensation reaction catalyst can be used.
  • organic aluminum compound examples include aluminum salt compounds such as aluminum octylate, aluminum triacetate and aluminum tristearate, aluminum alkoxide compounds such as aluminum trimethoxide, aluminum triethoxide, aluminum triaryl oxide, and aluminum triphenoxide, Aluminum methoxybis (ethylacetoacetate), aluminum methoxybis (acetylacetonate), aluminum ethoxybis (ethylacetoacetate), aluminum ethoxybis (acetylacetonate), aluminum isopropoxybis (ethylacetoacetate), aluminum isopropoxybis (Methyl acetoacetate), aluminum isopropoxy bis (t-butyl ace Acetate), aluminum butoxy bis (ethyl acetoacetate), aluminum dimethoxy (ethyl aceto acetate), aluminum dimethoxy (acetyl acetonate), aluminum diethoxy (ethyl aceto acetate), aluminum diethoxy (acetyl acetonate), aluminum diis
  • condensation reaction of the hydrolyzable group contained in the component (A) can be advanced at an appropriate speed, a uniform film can be formed, and the component (A) can be improved from the viewpoint of improving the weather resistance and the like.
  • B) preferably contains an aluminum alkoxide compound.
  • a well-known commercial item can be used as an organoaluminum compound as a component (B),
  • DX-9740 A mixture of an aluminum alkoxide compound
  • CAT-AC A mixture of an aluminum alkoxide compound
  • W aluminum chelate A
  • W aluminum chelate D
  • ALCH aluminum diisopropoxy (ethylacetoacetate)
  • ALCH-TR aluminum tris (ethylacetoacetate)
  • the content of the component (B) in the present invention (the total amount of two or more organic aluminum compounds, if used) is 0.05 to 0.15 mass per 1 mass part of the component (C) described later
  • the scope of the department When the content of the component (B) exceeds 0.15 parts by mass, the reactivity of the entire resin becomes too high, and the film forming ability at the time of forming the film forming composition into a film decreases, as a result, Also, the weather resistance and the color fastness can not be made appropriate.
  • the content of the component (B) is less than 0.05 parts by mass, the reactivity is insufficient, so that the curability at the time of film formation is reduced, and it can not be used for an appropriate usable time .
  • the content of the component (B) in the composition for forming a film of the present invention in the above range, the film forming ability and the drying property (curability) become good, and the weather resistance and the color fastness Improve.
  • the content of the component (B) is more preferably in the range of 0.06 to 0.14 parts by mass with respect to 1 part by mass of the component (C) to more easily obtain such effects. It is particularly preferable to set the range from .08 to 0.12 parts by mass.
  • the component (C) contained in the film-forming composition of the present invention is a hydrocarbon-based organic solvent having a boiling point in the range of 100 to 165 ° C.
  • the hydrocarbon-based organic solvent as the component (C) is a component necessary for uniformly dissolving and diluting the component (A) and the component (B) to form a thin film.
  • the boiling point of the component (C) exceeds 165 ° C., not only the film forming ability and the drying property (curing property) are lowered, but also the wettability can not be made appropriate.
  • the boiling point of the component (C) is less than 100 ° C., the film forming ability is reduced.
  • the boiling point of the component (C) in the composition for forming a film of the present invention in the above range, the film forming ability and the drying property (curing property) become good, and the wettability is improved.
  • the reason for this is that the boiling point is in the above-mentioned temperature range, so that the volatility of the film-forming composition becomes appropriate when forming a film, and the components (A) and (B) are not required mutually It is considered that this is because the action can be suppressed. Therefore, according to the film forming composition of the present invention, a dense film can be formed.
  • the boiling point of the component (C) is more preferably in the range of 110 to 155 ° C., and particularly preferably in the range of 120 to 150 ° C.
  • the hydrocarbon-based organic solvent contained in the film-forming composition of the present invention contains a solvent (hydrocarbon solvent) substantially consisting of only a hydrocarbon compound.
  • the hydrocarbon solvent may be either an aliphatic hydrocarbon solvent or an aromatic hydrocarbon solvent.
  • the aliphatic hydrocarbon solvent may have any of linear structure, branched structure and cyclic structure, and the aliphatic hydrocarbon solvent may have unsaturated bond.
  • Particularly preferred components (C) in the present invention are saturated aliphatic hydrocarbon solvents.
  • the component (C) includes other solvents having a boiling point in the above temperature range, for example, a hydrocarbon solvent having one or more of halogen and various organic functional groups, as long as the function of the present invention is not impaired. It may be When component (C) contains such hydrocarbon solvents, the content is preferably less than 25%, more preferably less than 15%, and less than 10% based on the total amount of component (C). Is particularly preferred, and substantially 0% is most preferred. That is, it is preferable that the component (C) substantially consists of only a hydrocarbon solvent. Furthermore, it is more preferable that the component (C) consists essentially of a saturated aliphatic hydrocarbon solvent.
  • the boiling point may not be single temperature by the reason of containing 2 or more types of solvents as a component (C).
  • a solvent having a distillation start temperature (initial boiling point) and a distillation end temperature (dry point) in the above ranges is considered to correspond to the component (C) in the present invention.
  • the hydrocarbon solvent as the component (C) is not particularly limited as long as it has a boiling point in the above range. Specifically, n-octane (boiling point 126 ° C.), 2-methyl octane (also called isononane, boiling point 143 ° C.), 3-methyl octane (boiling point 144 ° C.), 4-methyl octane (boiling point 142 ° C.) Ethyl heptane (boiling point 141 ° C), 2,3-dimethylheptane (boiling point 140 ° C), 1,3,5-trimethylcyclohexane (boiling point 140 ° C), 1,2,4-trimethylcyclohexane (boiling point 145 ° C), cyclooctane (Boiling point 149 ° C), 1,1,3,5-tetramethylcyclohexane (boiling point 129 °
  • Component (C) preferably contains at least one selected from the group consisting of 2-methyl octane, 3-methyl octane, 4-methyl octane, 4-ethyl heptane, and 2,3-dimethyl heptane.
  • additives can be added as long as the properties of the composition are not impaired.
  • additives include, for example, reactive or non-reactive silicone oils, alkoxysilane compounds, adhesion promoters such as silane coupling agents, anti-aging agents, anti-rust agents, coloring agents, surfactants, rheology control Agents, ultraviolet light absorbers, infrared light absorbers, fluorescent agents, abrasives, perfumes, fillers and the like, and components can be selected according to the purpose.
  • composition for film formation which concerns on this invention can be manufactured by mixing each said component by a predetermined
  • the composition for forming a film includes mixing (A-1) and (A-2) with respect to 1 part by mass of the (C). In total, 0.35 to 0.58 parts by mass, 0.05 to 0. Comprising 5 parts by weight, the production method of the coating composition is provided.
  • the order of addition of each of the above components, the method of addition, and the like are not particularly limited. Also, the mixing method and mixing time are not particularly limited, and methods known to those skilled in the art can be used. In addition, the description in the section of the above-mentioned [composition for film formation] is used for explanation concerning the desirable composition ratio (mass ratio) of each component in the above-mentioned manufacturing method, the kind of compound, structure, etc.
  • composition for film formation of the present invention can be applied to substrates of various metals, glasses, ceramics, resins and the like.
  • application to coated steel plates, coated steel plates, and glass surfaces is preferable, and in particular to painted steel plates used in exteriors of automobiles (also referred to as automobile exterior steel plates in this specification).
  • Use is preferred.
  • the preferable form of this invention is a form by which the said composition for film formation is used in order to form a film in the surface of a steel plate or a coated steel plate.
  • a further preferable mode is a mode in which the steel plate or the coated steel plate is a car body of an automobile.
  • the film formation method by the composition for film formation is provided.
  • the composition for forming a film is coated on the surface of a steel plate or a coated steel plate (preferably a car body of an automobile), and the component (C) is volatilized under normal temperature or heating environment After that, it is possible to further dry or wipe after further water wiping. That is, after volatilization of the component (C), only dry wiping may be performed, or water wiping may be performed before dry wiping.
  • “normal temperature” refers to a temperature in a room temperature environment in which the temperature is not adjusted by air conditioning or the like, and means about 15 to 25 ° C.
  • the term "heating environment” refers to an environment heated by air conditioning, a heater (heat ray irradiation means) or the like, a constant temperature environment (for example, standing in a constant temperature chamber) set to a high temperature. Refers to an environment above room temperature, above ° C.
  • a method may be adopted in which the composition for forming a film is applied to the surface of a steel plate or a coated steel plate, and after the water is wiped, it is wiped dry (that is, the construction method of the latter) After applying the composition for film formation to the surface of a steel plate or a coated steel plate, a method of performing only dry wiping (namely, the former application method) may be adopted.
  • a cured film having good properties can be obtained by any of the above methods.
  • the composition for film formation and the film formation method according to the present invention are characterized in that the workability at the time of application is excellent.
  • the application means (coating method of the composition for film formation) at the time of film formation of the said film formation method is not specifically limited, For example, hand-painting using the fiber which impregnated the said composition, brushing, Any appropriate application means such as machine coating using an automatic machine can be used.
  • the following method is suitably used. That is, according to a preferred embodiment of the film forming method of the present invention, the film forming composition according to the present invention is impregnated with an appropriate amount of fibers such as dried sponge and waste and is impregnated with the film forming composition by hand.
  • the method involves thinly spreading the surface of a steel plate or a coated steel plate (base material) and volatilizing volatile components by forced drying using natural drying or a dryer or the like.
  • the component (A) which is a reaction component contained in the composition for film formation contacts the moisture in air, and a hydrolysis reaction advances with the effect
  • crosslinking and curing are performed on a steel plate or a coated steel plate (base material) to form a resin-like cured product.
  • the cured product can be spread by drying with a dry cloth or the like to form a uniform cured coating layer.
  • the conventionally known film forming method requires a post-process such as a process of performing surface treatment with a treatment liquid for wiping separately and then performing dry wiping with a dry cloth at the time of construction.
  • a post-process such as a process of performing surface treatment with a treatment liquid for wiping separately and then performing dry wiping with a dry cloth at the time of construction.
  • these subsequent steps may be carried out, but according to the film forming method of the present invention, it is possible to immediately make homogeneity by carrying out only the dry wiping treatment with a dry cloth after solvent evaporation. A cured film can be obtained. That is, the film forming method according to the present invention is extremely excellent in workability.
  • a cured film obtained by curing the film forming composition.
  • the cured film formed using the film-forming composition is excellent in antifouling property and is a uniform (uniform) film.
  • the said cured film is excellent in a weather resistance, and can have favorable water repellency.
  • the cured film according to the present invention is preferably in the form of a thin film, and the film thickness thereof is preferably approximately 0.001 to 100 ⁇ m, more preferably 0.002 to 75 ⁇ m, and more preferably 0.01 to 50 ⁇ m. It is even more preferable if it is present, and particularly preferably 0.05 to 10 ⁇ m.
  • the film thickness of a cured film being in the said range, favorable antifouling property and weather resistance can be exhibited, and it is excellent also in the workability at the time of construction. Further, by setting the film thickness in the above range, the water repellency, the water sliding property and the abrasion resistance can be improved.
  • each film formation composition (Hereinafter, it is also only called a "composition") respectively prepared by the Example and the comparative example using the following method.
  • the uncured liquid composition on the application surface is homogeneously present on the test piece, and the location where the composition is not present (in a so-called repelling state) is less than 10% of the entire application surface.
  • a certain item was accepted (in the table, it was written as "o”).
  • the other state was made into rejection (it described with "x" in the table
  • the cured film on the surface to be coated is a uniform cured film without unevenness, and the portion where the cured product is in the state of so-called repellence, dents or spots is less than 10% of the surface to be coated. It passed (it was written as " ⁇ " in the table). Moreover, the other state was made into rejection (it described with "x" in the table
  • the uniform coating film was not formed in the coating-film surface, what measured the wettability evaluation as rejection (x) touched the location where wetting exists, and measured.
  • A is highly dry but has a short pot life at the time of construction, which is not preferable from the viewpoint of workability.
  • C is not preferable because the drying time is long. Therefore, in the present invention, the evaluation of B is particularly preferable in view of the balance between the pot life at the time of construction and the drying property.
  • composition [Preparation of composition] The following were used as the raw material contained in each composition of an Example and a comparative example. Each component was weighed so as to obtain the mass described in the following table, and mixed by a three-one motor of Shinto Kagaku Co., Ltd. for 15 minutes at 25 ° C. to obtain a composition. In addition, the unit of each component in the following table
  • surfaces is a "mass part.”
  • (A-2) Hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 21 to 90 mm 2 s -1 and its comparative component KR-500: in), neither R 1, R 2 is a methyl group, partially hydrolyzed condensate of the alkoxysilane compound is x 1 or 2, the weight-average molecular weight of about 1,50 ⁇ 2,500,25 is 25 mm 2 s -1 Etsu Chemical Co., Ltd. Comparative kinematic viscosity at ° C.
  • KR-400 In the formula (1), both R 1, R 2 is a methyl group Partial hydrolysis condensate of alkoxysilane compound (Curing catalyst is included in the product), Dynamic viscosity at 25 ° C is 1.2 mm 2 s -1 Shin-Etsu Chemical Co., Ltd. (In addition, the composition containing the raw material B) not added) ⁇ Comparison (2) KC-89S: Partial hydrolysis condensate of an alkoxysilane compound in which R 1 and R 2 in the above formula (1) are both methyl groups, and the kinematic viscosity at 25 ° C. is 5 mm 2 s -1 Shin-Etsu Chemical Industry Co., Ltd.
  • Comparison (3) X-40-9225 Partial hydrolysis condensate of alkoxysilane compound in which R 1 and R 2 are both methyl groups in the above formula (1), dynamic viscosity at 25 ° C. 100 mm 2 s -1 manufactured by Shin-Etsu Chemical Co., Ltd.
  • compositions containing the respective components (A) to (C) in the predetermined composition ratio according to the present invention in Examples 1 to 8 in Table 1 have good film forming ability and antifouling properties. Also, it was confirmed that the drying property of the range suitable for construction was also held. Furthermore, the composition according to the present invention was good in wettability, weather resistance and color fastness.
  • Comparative Examples 1 to 5 in Table 2 In the composition using a hydrocarbon-based organic solvent having a boiling point outside the specific range of the present invention instead of (C) of the present invention, all have film forming ability It was inadequate. In particular, in Comparative Examples 4 and 5 in which the boiling range exceeds the upper limit of the range of the present invention, the wettability is also poor, and the drying property is not suitable for construction. Moreover, in Comparative Examples 1 and 2 in which the boiling range is less than the lower limit of the range of the present invention, the drying property is not suitable for construction.
  • Comparative Examples 6 to 10 A composition using a hydrolyzable group-containing silicone oligomer having a viscosity outside the specific range of the present invention in place of (A-2) of the present invention is other than drying property and color resistance. In all the characteristics of the above, the result was inferior, and it was not for practical use. Comparative Examples 11 to 13: Any composition using a condensation reaction catalyst other than organic aluminum instead of the present invention (B) is poor in film forming ability and weatherability, and has problems in color fastness. There were many things.
  • Comparative Examples 14 to 17 The content of (A) (content to 1 mass of the component (C)) is included in the specific range of the present invention, but the composition ratio of (A-1) to (A-2) is In the composition containing the mixture out of the specific range of the present invention, the film forming ability and / or the antifouling property was poor, and the wettability was also poor. Comparative Examples 18 and 19: In a composition whose content of (B) (content to 1 mass of the component (C)) is outside the specific range of the present invention, the content is sufficiently sufficient in Comparative Example 18 where the content is less than the lower limit. Cure speed was not obtained. Therefore, the drying property was in a range not suitable for construction.
  • Comparative Example 19 in which the content exceeds the upper limit, the film forming ability is poor, and the weather resistance and the color fastness are also poor.
  • Comparative Examples 20 and 21 The composition having the content of (A) (content with respect to 1 mass of the component (C)) outside the specific range of the present invention is poor in film forming ability and antifouling property, and further, Some were poor in wettability and weatherability.
  • composition for film formation of the present invention has excellent characteristics of the film after curing. And, the composition for film formation of the present invention can be suitably used particularly for forming a thin film coating for giving protection performance to a metal surface, a painted surface or a resin surface of a car body of a car or a train car. It is useful.

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Abstract

The present invention relates to a coating-forming composition which includes: component (A), namely a mixture of coating-forming components including, in a mass ratio of (A-1)/(A-2)=1/26-1/36, component (A-1), namely a hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25˚C in the range of 100-250 mm2s-1, and component (A-2), namely a hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25˚C in the range of 21-90 mm2s-1; component (B), namely an organic aluminium compound; and component (C), namely a hydrocarbon-based organic solvent having a boiling point in the range of 100-165˚C. The content of component (A) and the content of component (B) per 1 part by mass of component (C) are 0.35-0.58 parts by mass and 0.05-0.15 parts by mass respectively. According to the present invention, provided is a coating-forming composition which is capable of forming a homogeneous coating which exhibits moderate drying properties, and excellent antifouling properties.

Description

被膜形成用組成物Composition for film formation
 本発明は被膜形成用組成物に関する。より詳しくは、本発明は、特に自動車の車体や電車車両の金属面、塗装面または樹脂面などに耐候性、耐久性等を与えるための薄膜コーティング層を得ることができる被膜形成用組成物に関する。 The present invention relates to a film forming composition. More particularly, the present invention relates to a film forming composition capable of obtaining a thin film coating layer for imparting weather resistance, durability, and the like to metal surfaces, painted surfaces, resin surfaces, etc. of automobile bodies and train vehicles in particular. .
 従来、保護および美観の向上を目的として、自動車車体の塗装鋼板などに対して、固形、半固形または液状の被膜形成用組成物を塗布、施工することが実施されてきた。このような被膜形成用組成物として例えば、湿気硬化性オルガノポリシロキサン、有機溶媒および硬化触媒に、揮発性オルガノポリシロキサンオイルおよび揮発性ジメチルポリシロキサンを添加した組成物(特許文献1:特開平10-36771号公報)や、高粘度のシリコーンガムを添加した組成物(特許文献2:特開2013-194058号公報)が知られている。しかしながらこれら組成物は、非反応性のオルガノポリシロキサンオイルが経時で揮発散逸してしまうため、長期にわたり撥水性や滑水性を発揮することが困難であった。 Heretofore, for the purpose of protection and improvement of the appearance, it has been practiced to apply and apply a composition for forming a solid, semi-solid or liquid film on a coated steel plate of an automobile body or the like. As such a film-forming composition, for example, a composition obtained by adding a volatile organopolysiloxane oil and a volatile dimethylpolysiloxane to a moisture-curable organopolysiloxane, an organic solvent and a curing catalyst (Patent Document 1: Japanese Patent Application Laid-Open No. Hei 10 There is known a composition (Patent Document 2: Japanese Patent Application Laid-Open No. 2013-194058) in which a high viscosity silicone gum is added. However, it has been difficult for these compositions to exhibit water repellency and slipperiness over a long period of time because the non-reactive organopolysiloxane oil evaporates over time.
 前記問題を解決するために、湿気硬化性シリコーンオリゴマー、有機溶媒、硬化触媒、および分子中に反応性官能基を有するシリコーンオイルから成る組成物が種々提案されている。特許文献3(特開2011-246664号公報)には、粘度の異なる湿気硬化性シリコーンオリゴマーの混合物、チタン系化合物およびアルミニウム系化合物から選ばれる加水分解硬化触媒、炭化水素系化合物などから選ばれる揮発性溶剤並びにパーフルオロポリエーテルシラン化合物からなる表面撥水保護剤組成物が開示されている。また、特許文献4(特開2007-070606号公報)、特許文献5(特開2008-038049号公報)などには粘度の異なるシリコーンオリゴマーの混合物、チタン系化合物の湿気硬化触媒、およびn-ヘキサンなどから選ばれる有機溶媒からなる防汚性被膜形成用組成物が開示されている。 In order to solve the above problems, various compositions comprising moisture-curable silicone oligomers, organic solvents, curing catalysts, and silicone oils having reactive functional groups in the molecule have been proposed. Patent Document 3 (Japanese Patent Application Laid-Open No. 2011-246664) discloses a mixture of moisture-curable silicone oligomers having different viscosities, a hydrolytic curing catalyst selected from a titanium compound and an aluminum compound, a volatilization selected from hydrocarbon compounds and the like. Disclosed is a surface water repellant composition comprising an organic solvent and a perfluoropolyether silane compound. Further, Patent Document 4 (Japanese Patent Application Laid-Open No. 2007-070606), Patent Document 5 (Japanese Patent Application Laid-Open No. 2008-038049), etc., a mixture of silicone oligomers having different viscosities, a moisture curing catalyst of a titanium compound, and n-hexane The composition for antifouling film formation which consists of an organic solvent chosen from etc. is disclosed.
 しかしながら、上記特許文献3~5の組成物は、低粘度のシリコーンオリゴマーに対する高粘度のシリコーンオリゴマーの組成比(高粘度シリコーンオリゴマー/低粘度シリコーンオリゴマー)が、1/4乃至1/5程度と比較的大きく、また、希釈剤あるいは溶剤の沸点が適切な範囲に設定されていない。したがって、均質な被膜を形成することが困難であり、また被膜の防汚性能も十分に発現できないという問題があった。 However, in the compositions of Patent Documents 3 to 5, the composition ratio of high viscosity silicone oligomer to low viscosity silicone oligomer (high viscosity silicone oligomer / low viscosity silicone oligomer) is compared with about 1/4 to 1/5. And the boiling point of the diluent or solvent is not set in an appropriate range. Therefore, there is a problem that it is difficult to form a homogeneous film, and the antifouling performance of the film can not be sufficiently expressed.
 加えて、作業性の観点から、被膜形成用組成物は、適度な乾燥性を有することも必要となる。 In addition, from the viewpoint of workability, the film forming composition is also required to have appropriate drying properties.
 そこで本発明の目的は、適度な乾燥性を有し、防汚性に優れた均質な被膜を形成することができる被膜形成用組成物を提供することにある。また、本発明の他の目的は、かような被膜形成用組成物を用いた被膜形成方法および硬化被膜ならびに上記被膜形成用組成物の製造方法を提供することにある。 Therefore, an object of the present invention is to provide a film forming composition capable of forming a uniform film having appropriate drying properties and excellent in antifouling properties. Another object of the present invention is to provide a method for forming a film using such a composition for film formation, a cured film, and a method for producing the composition for film formation.
 斯様に、従来の被膜形成用組成物では、必要とする特性を同時に満たすことが困難であった。本発明者らは、これら特性を改善するため鋭意検討した結果、以下の構成を有する被膜形成用組成物を用いることにより、上記課題を解決できることを見いだした。 Thus, with conventional film-forming compositions, it was difficult to simultaneously satisfy the required properties. As a result of intensive studies to improve these properties, the present inventors have found that the above-mentioned problems can be solved by using a film-forming composition having the following constitution.
 すなわち、本発明の第一の実施態様は、下記(A)~(C)を含み、下記(C)1質量部に対して、下記(A)の含有量が0.35~0.58質量部であり、下記(B)の含有量が0.05~0.15質量部である、被膜形成用組成物である:
(A)下記(A-1)および(A-2)を、(A-1)/(A-2)=1/26~1/36の質量比で含有する被膜形成成分の混合物;
 (A-1)25℃における動粘度が100~250mm-1の範囲である、加水分解性基含有シリコーンオリゴマー
 (A-2)25℃における動粘度が21~90mm-1の範囲である、加水分解性基含有シリコーンオリゴマー
(B)有機アルミニウム化合物;ならびに
(C)沸点が100~165℃の範囲にある、炭化水素系有機溶剤。
That is, the first embodiment of the present invention includes the following (A) to (C), and the content of the following (A) is 0.35 to 0.58 mass with respect to 1 part by mass of the following (C) The composition for forming a film, which is a part, and the content of the following (B) is 0.05 to 0.15 parts by mass:
(A) A mixture of a film-forming component comprising the following (A-1) and (A-2) in a mass ratio of (A-1) / (A-2) = 1/26 to 1/36;
(A-1) A hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 100 to 250 mm 2 s -1 (A-2) A range of the kinematic viscosity at 25 ° C. of 21 to 90 mm 2 s -1 Hydrolyzable group-containing silicone oligomer (B) an organoaluminum compound; and (C) a hydrocarbon-based organic solvent having a boiling point in the range of 100 to 165 ° C.
 また、本発明は以下の実施態様も含む。 The present invention also includes the following embodiments.
 第二の実施態様は、前記(C)の沸点が110~155℃の範囲にある、前記第一の実施態様に記載の被膜形成用組成物である。 A second embodiment is the film forming composition according to the first embodiment, wherein the boiling point of (C) is in the range of 110 to 155 ° C.
 第三の実施態様は、前記(C)が飽和脂肪族炭化水素溶剤である、前記第一または第二の実施態様に記載の被膜形成用組成物である。 The third embodiment is the composition for film formation according to the first or second embodiment, wherein (C) is a saturated aliphatic hydrocarbon solvent.
 第四の実施態様は、前記(C)が、2-メチルオクタン、3-メチルオクタン、4-メチルオクタン、4-エチルヘプタン、および2,3-ジメチルヘプタンからなる群から選択される少なくとも一種を含む、前記第一~第三の実施態様のいずれかに記載の被膜形成用組成物である。 A fourth embodiment is characterized in that the (C) is at least one selected from the group consisting of 2-methyl octane, 3-methyl octane, 4-methyl octane, 4-ethyl heptane, and 2,3-dimethyl heptane And the composition for forming a film according to any one of the first to third embodiments.
 第五の実施態様は、前記(B)が、アルミニウムアルコキシド化合物を含む、前記第一~第四の実施態様のいずれかに記載の被膜形成用組成物である。 A fifth embodiment is the film forming composition according to any of the first to fourth embodiments, wherein (B) contains an aluminum alkoxide compound.
 第六の実施態様は、鋼板または塗装鋼板の表面に被膜を形成するために用いられる、前記第一~第五の実施態様のいずれかに記載の被膜形成用組成物である。 The sixth embodiment is the film forming composition according to any of the first to fifth embodiments, which is used to form a film on the surface of a steel plate or a coated steel plate.
 第七の実施態様は、前記鋼板または塗装鋼板が、自動車の車体である、前記第六の実施態様に記載の被膜形成用組成物である。 A seventh embodiment is the film-forming composition according to the sixth embodiment, wherein the steel plate or the coated steel plate is a car body of an automobile.
 第八の実施態様は、前記第一~第五の実施態様のいずれかに記載の被膜形成用組成物を鋼板または塗装鋼板の表面に塗布し、常温または加熱環境下にて前記(C)を揮発させた後、さらに乾拭きすること、またはさらに水拭きを行った後に乾拭きすることを有する、被膜形成方法である。 In the eighth embodiment, the composition for forming a film according to any of the first to fifth embodiments is applied to the surface of a steel plate or a coated steel plate, and the above (C) is applied at normal temperature or under heating environment. It is a method for forming a film, which comprises, after volatilization, further drying or wiping after further water wiping.
 第九の実施態様は、前記鋼板または塗装鋼板が、自動車の車体である、前記第八の実施態様に記載の被膜形成方法である。 The ninth embodiment is the film forming method according to the eighth embodiment, wherein the steel plate or the coated steel plate is a car body of an automobile.
 第十の実施態様は、前記第一~第七の実施態様のいずれかに記載の被膜形成用組成物を硬化してなる、硬化被膜である。 A tenth embodiment is a cured film obtained by curing the film forming composition according to any one of the first to seventh embodiments.
 第十一の実施態様は、(A-1)25℃における動粘度が100~250mm-1の範囲である、加水分解性基含有シリコーンオリゴマーと、
 (A-2)25℃における動粘度が21~90mm-1の範囲である、加水分解性基含有シリコーンオリゴマーと、
 (B)有機アルミニウム化合物と、
 (C)沸点が100~165℃の範囲にある、炭化水素系有機溶剤と、を混合することを有する被膜形成用組成物の製造方法であって、
 前記(A-1)および(A-2)を、(A-1)/(A-2)=1/26~1/36の質量比で混合することを有し、
 前記被膜形成用組成物は、前記(C)1質量部に対して、前記(A-1)および前記(A-2)を合計で0.35~0.58質量部、前記(B)を0.05~0.15質量部含む、被膜形成用組成物の製造方法である。
The eleventh embodiment is (A-1) a hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 100 to 250 mm 2 s −1 ;
(A-2) a hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 21 to 90 mm 2 s −1 ;
(B) an organoaluminum compound,
(C) A method for producing a composition for forming a film, which comprises mixing a hydrocarbon-based organic solvent having a boiling point in the range of 100 to 165 ° C.
Mixing (A-1) and (A-2) in a mass ratio of (A-1) / (A-2) = 1/26 to 1/36,
The composition for forming a film is 0.35 to 0.58 parts by mass in total of (A-1) and (A-2) with respect to 1 part by mass of (C). It is a method of producing a composition for forming a film, which comprises 0.05 to 0.15 parts by mass.
 以下、本発明の実施の形態を説明する。なお、本発明は、以下の実施の形態のみには限定されない。また、特記しない限り、操作および物性等の測定は室温(20℃~25℃の範囲)/相対湿度40~50%RHの条件で測定する。 Hereinafter, embodiments of the present invention will be described. The present invention is not limited to the following embodiments. Unless otherwise specified, measurements of operations and physical properties etc. are carried out under the conditions of room temperature (range of 20 ° C. to 25 ° C.) / Relative humidity of 40 to 50% RH.
 本発明に係る被膜形成用組成物は、下記(A)~(C)を含み、下記(C)1質量部に対して、下記(A)の含有量が0.35~0.58質量部であり、下記(B)の含有量が0.05~0.15質量部である:
 (A)下記(A-1)および(A-2)を、(A-1)/(A-2)=1/26~1/36の質量比で含有する被膜形成成分の混合物;
  (A-1)25℃における動粘度が100~250mm-1の範囲である、加水分解性基含有シリコーンオリゴマー
  (A-2)25℃における動粘度が21~90mm-1の範囲である、加水分解性基含有シリコーンオリゴマー
 (B)有機アルミニウム化合物;ならびに
 (C)沸点が100~165℃の範囲にある、炭化水素系有機溶剤。
The composition for forming a film according to the present invention comprises the following (A) to (C), and the content of the following (A) is 0.35 to 0.58 parts by mass with respect to 1 part by mass of the following (C) And the content of the following (B) is 0.05 to 0.15 parts by mass:
(A) A mixture of a film-forming component comprising the following (A-1) and (A-2) in a mass ratio of (A-1) / (A-2) = 1/26 to 1/36;
(A-1) A hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 100 to 250 mm 2 s -1 (A-2) A range of the kinematic viscosity at 25 ° C. of 21 to 90 mm 2 s -1 A hydrolyzable group-containing silicone oligomer (B) an organoaluminum compound; and (C) a hydrocarbon-based organic solvent having a boiling point in the range of 100 to 165 ° C.
 上記構成を有する被膜形成用組成物は、適度な乾燥性を有し、防汚性に優れた均質な被膜を形成することができる。また、上記被膜形成用組成物は、貯蔵性がよく、また、拭き取り工程における施工性に優れる。さらに、上記被膜形成用組成物によれば、自動車の車体等に用いられる鋼板または塗装鋼板に対し、耐候性が良好な被膜(被膜コーティング層)を形成することができる。そして、当該被膜は、優れた撥水性、滑水性や耐摩耗性を有しうる。 The film-forming composition having the above-mentioned constitution has appropriate drying properties and can form a homogeneous film excellent in antifouling properties. Moreover, the composition for film formation has good storability, and is excellent in workability in the wiping step. Furthermore, according to the composition for film formation, a film (film coating layer) having good weather resistance can be formed on a steel plate or a coated steel plate used for a car body of an automobile or the like. And the said coating can have the outstanding water repellency, water repellency, and abrasion resistance.
 以下より本発明の詳細について説明する。 The details of the present invention will be described below.
 [被膜形成用組成物]
 <成分(A)>
 本発明の被膜形成用組成物に含まれる成分(A)は、以下の(A-1)および(A-2)を(A-1)/(A-2)=1/26~1/36の質量比で含有する被膜形成成分の混合物である:
 (A-1)25℃における動粘度が100~250mm-1の範囲である、加水分解性基含有シリコーンオリゴマー
 (A-2)25℃における動粘度が21~90mm-1の範囲である、加水分解性基含有シリコーンオリゴマー。
[Composition for film formation]
<Component (A)>
Component (A) contained in the composition for film formation of the present invention comprises the following (A-1) and (A-2) as (A-1) / (A-2) = 1/26 to 1/36. A mixture of film-forming components that contain at a mass ratio of
(A-1) A hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 100 to 250 mm 2 s -1 (A-2) A range of the kinematic viscosity at 25 ° C. of 21 to 90 mm 2 s -1 And a hydrolyzable group-containing silicone oligomer.
 ここで、「加水分解性基」としては、アルコキシ基、アルケニルオキシ基、アシロキシ基、アミノ基、アミノオキシ基、オキシム基、アミド基等が挙げられる。なかでも、取り扱いが容易であることから、シリコーンオリゴマーに含まれる加水分解性基は、アルコキシ基であると好ましい。 Here, as the "hydrolyzable group", an alkoxy group, an alkenyloxy group, an acyloxy group, an amino group, an aminooxy group, an oxime group, an amide group and the like can be mentioned. Among them, the hydrolyzable group contained in the silicone oligomer is preferably an alkoxy group because of easy handling.
 本明細書中、加水分解性基含有シリコーンオリゴマーとは、加水分解性基を有するシラン化合物を酸、塩基または有機錫化合物、有機チタン化合物等の公知の触媒により部分的に加水分解し、縮合(本明細書中では「部分加水分解縮合」とも言う)させてなる重合体であって、分子鎖末端や側鎖等に前記シラン化合物由来の加水分解性基を有し、重量平均分子量を550~20,000の間に有し、直鎖構造、分岐構造または3次元網目構造となっているシリコーン化合物である。 In the present specification, a hydrolyzable group-containing silicone oligomer means that a silane compound having a hydrolyzable group is partially hydrolyzed and condensed by a known catalyst such as an acid, a base or an organic tin compound, an organic titanium compound, etc. In the present specification, it is a polymer obtained by "partial hydrolytic condensation"), which has a hydrolyzable group derived from the above-mentioned silane compound at the molecular chain terminal or side chain, etc., and has a weight average molecular weight of 550 to It is a silicone compound having a linear structure, a branched structure or a three-dimensional network structure having a molecular weight of 20,000.
 上記シリコーン化合物(シリコーンオリゴマー)を得るための加水分解性基を有するシラン化合物の好ましい形態としては、ジアルコキシシラン化合物、トリアルコキシシラン化合物、テトラアルコキシシラン化合物等の多官能アルコキシシラン化合物およびモノアルコキシシラン化合物(単官能アルコキシシラン化合物)が挙げられる。なお、上記シラン化合物は、1種単独で、または2種以上を組み合わせて用いてもよい。 As a preferable form of the silane compound which has a hydrolysable group for obtaining the said silicone compound (silicone oligomer), polyfunctional alkoxysilane compounds, such as a dialkoxysilane compound, a trialkoxysilane compound, a tetraalkoxysilane compound, and monoalkoxysilane Compounds (monofunctional alkoxysilane compounds) can be mentioned. In addition, you may use the said silane compound individually by 1 type or in combination of 2 or more types.
 したがって、成分(A-1)および成分(A-2)としての加水分解性基含有シリコーンオリゴマーは、下記式(1)で表されるアルコキシシラン化合物の部分加水分解縮合物であると好ましい。なお、当該部分加水分解縮合物は、下記式(1)で表されるアルコキシシラン化合物を、1種のみ用いて得られたものであってもよいし、または2種以上を組み合わせて得られたものであってもよい。 Accordingly, it is preferable that the hydrolyzable group-containing silicone oligomer as the component (A-1) and the component (A-2) is a partial hydrolysis condensate of an alkoxysilane compound represented by the following formula (1). In addition, the said partial hydrolysis-condensation product may be obtained by using only 1 type of alkoxysilane compound represented by following formula (1), or it was obtained by combining 2 or more types. It may be one.
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
 上記式(1)中、RおよびRは、それぞれ独立して、置換基を有しても良い、炭素数が1~8の脂肪族炭化水素基、炭素数が3~10の脂環族炭化水素基または炭素数が6~10の芳香族炭化水素基である。これらの基が置換基を有する場合、その置換基としては特に制限されないが、アルキル基、アルケニル基、アリール基、ハロゲン原子、ニトロ基、シアノ基、ヒドロキシ基、カルボキシ基等が挙げられる。なお、上記において、同じ置換基で置換されることはない。例えば、置換されたアルキル基は、アルキル基で置換されることはない。 In the above formula (1), R 1 and R 2 are each independently an aliphatic hydrocarbon group having 1 to 8 carbon atoms which may have a substituent, an alicyclic ring having 3 to 10 carbon atoms Group hydrocarbon group or an aromatic hydrocarbon group having 6 to 10 carbon atoms. When these groups have a substituent, the substituent is not particularly limited, and examples thereof include an alkyl group, an alkenyl group, an aryl group, a halogen atom, a nitro group, a cyano group, a hydroxy group and a carboxy group. In the above, they are not substituted by the same substituent. For example, a substituted alkyl group is not substituted with an alkyl group.
 RおよびRは、好適には、それぞれ独立して、炭素数が1~5の脂肪族炭化水素基および炭素数が6~10の芳香族炭化水素基からなる群より選ばれる置換基であり、より好適には、それぞれ独立して、メチル基、エチル基、プロピル基およびフェニル基からなる群より選ばれる置換基であり、特に好適には、それぞれ独立して、メチル基またはフェニル基である。 Preferably, R 1 and R 2 each independently represent a substituent selected from the group consisting of an aliphatic hydrocarbon group having 1 to 5 carbon atoms and an aromatic hydrocarbon group having 6 to 10 carbon atoms. More preferably each independently a substituent selected from the group consisting of a methyl group, an ethyl group, a propyl group and a phenyl group, particularly preferably each independently a methyl group or a phenyl group is there.
 上記式(1)中、xは、0~3の整数である。なお、上記式(1)で表されるアルコキシシラン化合物を単独で用いる場合、xは0~2の整数であると好ましく、1または2であるとより好ましい。さらに、当該アルコキシシラン化合物を2種以上用いる場合は、少なくとも、xが1~3の整数である第一のアルコキシシラン化合物と、xが0~3の整数である第二のアルコキシシラン化合物とを併用すると好ましい(ただし、第一のアルコキシシラン化合物および第二のアルコキシシラン化合物が、ともにx=3となる形態は除く)。 In the above formula (1), x is an integer of 0 to 3. When the alkoxysilane compound represented by the above formula (1) is used alone, x is preferably an integer of 0 to 2, more preferably 1 or 2. Furthermore, when two or more of the alkoxysilane compounds are used, at least a first alkoxysilane compound in which x is an integer of 1 to 3 and a second alkoxysilane compound in which x is an integer of 0 to 3 It is preferable to use in combination (however, except that the first alkoxysilane compound and the second alkoxysilane compound both have x = 3).
 成分(A-1)および成分(A-2)の製法としては、上記式(1)で表されるアルコキシシラン化合物に公知の加水分解触媒を加え、水の存在下で加温しながら攪拌することにより、部分加水分解縮合を起こさせる方法が挙げられるが、これに制限されない。ここで、上記式(1)において、xが0または1の場合、当該アルコキシシラン化合物の重合体の主骨格が直鎖となった場合には、側鎖中に(OR)で示されるアルコキシ基を有することとなる。また、重合体の主骨格が直鎖構造とならず、分岐構造または三次元架橋体を構成した場合には、その構造中に、部分的に(OR)で示されるアルコキシ基を含有することとなる。当該アルコキシシラン化合物は、上記式(1)において、xが2または3のものを含んでいてもよいが、成分(A-1)および成分(A-2)の構造中にアルコキシ基を効果的に追加するためには、上記式(1)において、xが0または1であることが好ましい。また、上記式(1)において、xが3であるアルコキシシラン化合物のみでは重合体を形成できないため、xが3であるアルコキシシラン化合物を含むときは、xが0~2の範囲にあるものと併用し、部分加水分解縮合を行う。 As a process for producing the component (A-1) and the component (A-2), a known hydrolysis catalyst is added to the alkoxysilane compound represented by the above formula (1), and stirring is performed while warming in the presence of water. In some cases, a method of causing partial hydrolytic condensation can be mentioned, but it is not limited thereto. Here, in the above formula (1), when x is 0 or 1, when the main skeleton of the polymer of the alkoxysilane compound becomes linear, an alkoxy represented by (OR 2 ) in the side chain It will have a group. In addition, when the main skeleton of the polymer does not have a linear structure, and a branched structure or a three-dimensional crosslinked body is formed, partially contain an alkoxy group represented by (OR 2 ) in the structure. It becomes. The said alkoxysilane compound may contain the thing whose x is 2 or 3 in said Formula (1), However The alkoxy group is effectively effective in the structure of a component (A-1) and a component (A-2) In the above formula (1), x is preferably 0 or 1 in order to add to Further, in the above formula (1), since a polymer can not be formed only by the alkoxysilane compound in which x is 3, when x includes an alkoxysilane compound in which x is 3, x is in the range of 0 to 2 In combination, partial hydrolytic condensation is performed.
 《成分(A-1)》
 成分(A)としての混合物に含まれる成分(A-1)は、25℃における粘度が100~250mm-1の範囲である、加水分解性基含有シリコーンオリゴマーである。ここで、上記「粘度」とは、JIS Z 8803:2011に準拠した粘度測定方法で測定した、25℃における動粘度(mm-1)である。例えば、上記動粘度は、単一円筒形回転粘度計(B型粘度計)によって測定できる。また、「加水分解性基含有シリコーンオリゴマー」に係る説明は上記の通りである。
<< component (A-1) >>
Component (A-1) contained in the mixture as component (A) is a hydrolyzable group-containing silicone oligomer having a viscosity at 25 ° C. in the range of 100 to 250 mm 2 s −1 . Here, the above-mentioned "viscosity" is dynamic viscosity (mm 2 s -1 ) at 25 ° C., which is measured by a viscosity measurement method according to JIS Z 8803: 2011. For example, the kinematic viscosity can be measured by a single cylindrical rotational viscometer (B-type viscometer). Moreover, the description concerning the "hydrolyzable group-containing silicone oligomer" is as described above.
 成分(A-1)は、本発明の被膜形成用組成物による硬化被膜において、その機能を発現する上で必要な成分であって、後述の成分(A-2)と協奏して被膜形成に寄与し、主として防汚性能に作用する成分であると推測される。したがって、本発明に係る被膜形成用組成物によれば、防汚性に優れた均質な被膜を形成することができると考えられる。なお、上記メカニズムは推測に基づくものであり、その正誤が本発明の技術的範囲に影響を及ぼすものではない。 The component (A-1) is a component necessary for expressing its function in the cured film by the composition for forming a film of the present invention, and is used to form a film in concert with the component (A-2) described later. It is presumed to be a component that contributes and mainly acts on the antifouling performance. Therefore, according to the composition for film formation which concerns on this invention, it is thought that the homogeneous film excellent in antifouling property can be formed. The above mechanism is based on speculation, and its correctness does not affect the technical scope of the present invention.
 成分(A-1)として用いられる加水分解性基含有シリコーンオリゴマーの粘度は、当業者であれば、当該オリゴマーの分子量(重量平均分子量)や組成によって制御することが可能である。 The viscosity of the hydrolyzable group-containing silicone oligomer used as the component (A-1) can be controlled by those skilled in the art according to the molecular weight (weight-average molecular weight) and the composition of the oligomer.
 成分(A-1)として用いられる加水分解性基含有シリコーンオリゴマーの重量平均分子量は特に制限されないが、5,000以上20,000以下であると好ましく、7,000以上14,000以下であるとより好ましい。 The weight average molecular weight of the hydrolyzable group-containing silicone oligomer used as the component (A-1) is not particularly limited, but is preferably 5,000 or more and 20,000 or less, and is preferably 7,000 or more and 14,000 or less More preferable.
 なお、本明細書中、「重量平均分子量」は、ポリスチレンを標準物質とするゲル浸透クロマトグラフィー(Gel Permeation Chromatography、GPC)により測定した値を採用するものとする。なお、測定条件は、以下の通りである;
 《測定条件》
 カラム:TSKgel(登録商標) SuperMultipore HZ-M(東ソー株式会社製)
 流量:0.35mL/分
 カラム温度:40℃
 溶離液:THF
 サンプル:THF100gに対してオリゴマーが0.1質量%の割合となるように溶解して測定した。
In addition, in this specification, the value measured by the gel permeation chromatography (Gel Permeation Chromatography, GPC) which uses a polystyrene as a standard substance shall be employ | adopted for a "weight average molecular weight." The measurement conditions are as follows;
"Measurement condition"
Column: TSKgel (registered trademark) SuperMultipore HZ-M (manufactured by Tosoh Corporation)
Flow rate: 0.35 mL / min Column temperature: 40 ° C.
Eluent: THF
Sample: Measured by dissolving 0.1% by mass of oligomer relative to 100 g of THF.
 また、成分(A-1)として用いられる加水分解性基含有シリコーンオリゴマーの組成は、上記式(1)で表されるアルコキシシラン化合物の部分加水分解縮合物であると好ましい。当該アルコキシシラン化合物の好ましい形態は、上記の通りである。 The composition of the hydrolyzable group-containing silicone oligomer used as the component (A-1) is preferably a partial hydrolysis condensate of the alkoxysilane compound represented by the above formula (1). The preferred form of the alkoxysilane compound is as described above.
 ここで成分(A-1)としては、上記の各特性を有するシリコーンオリゴマーであれば、合成品や市販品を用いることができる。市販品としては、例えばX-40-9250(信越化学工業株式会社製、25℃における動粘度が160mm-1、上記式(1)において、R、Rがいずれもメチル基であり、x=1または2であるアルコキシシラン化合物の混合物より得られる部分加水分解縮合物)、X-40-9225(信越化学工業株式会社製、25℃における動粘度が100mm-1、上記式(1)において、R、Rがいずれもメチル基であるアルコキシシラン化合物の部分加水分解縮合物)、KR-510(信越化学工業株式会社製、25℃における動粘度が100mm-1、上記式(1)において、Rがメチル基またはフェニル基、Rがメチル基であるアルコキシシラン化合物の部分加水分解縮合物)、XR31-B2733(モメンティブ・パフォーマンス・マテリアルズ・ジャパン合同会社製、25℃における動粘度が220mm-1、上記式(1)において、Rがメチル基またはフェニル基であり、Rがメチル基であり、x=1または2であるアルコキシシラン化合物の混合物より得られる部分加水分解縮合物)等を挙げることができ、これらは単独で用いても複数種を併用してもよい。 Here, as the component (A-1), a synthetic product or a commercially available product can be used as long as it is a silicone oligomer having each of the above-mentioned properties. As a commercially available product, for example, X-40-9250 (Shin-Etsu Chemical Co., Ltd., kinematic viscosity at 25 ° C. is 160 mm 2 s −1 , and in the above formula (1), R 1 and R 2 are both methyl groups. And a partial hydrolytic condensate obtained from a mixture of alkoxysilane compounds where x = 1 or 2, X-40-9225 (Shin-Etsu Chemical Co., Ltd., dynamic viscosity at 25 ° C. is 100 mm 2 s -1 , the above formula) In (1), partial hydrolysis condensates of alkoxysilane compounds in which R 1 and R 2 are both methyl groups), KR-510 (Shin-Etsu Chemical Co., Ltd., product having a kinematic viscosity at 25 ° C. of 100 mm 2 s −1 in the above formula (1), partial hydrolysis condensate of the alkoxysilane compound R 1 is a methyl group or a phenyl group, R 2 is a methyl group), XR31-B2 33 (Momentive Performance Materials Japan LLC, Ltd., dynamic viscosity 220 mm 2 s -1 at 25 ° C., the above formula (1), R 1 is methyl group or phenyl group, R 2 is a methyl group And partially hydrolyzed condensates obtained from a mixture of alkoxysilane compounds in which x = 1 or 2, and the like, which may be used alone or in combination of two or more.
 《成分(A-2)》
 成分(A)としての混合物に含まれる成分(A-2)は、25℃における粘度が21~90mm-1の範囲である、加水分解性基含有シリコーンオリゴマーである。ここで、上記「粘度」とは、JIS Z 8803:2011に準拠した粘度測定方法で測定した、25℃における動粘度(mm-1)である。例えば、上記動粘度は、単一円筒形回転粘度計(B型粘度計)によって測定できる。また、「加水分解性基含有シリコーンオリゴマー」に係る説明は上記の通りである。
<< Component (A-2) >>
Component (A-2) contained in the mixture as component (A) is a hydrolyzable group-containing silicone oligomer having a viscosity at 25 ° C. in the range of 21 to 90 mm 2 s −1 . Here, the above-mentioned "viscosity" is dynamic viscosity (mm 2 s -1 ) at 25 ° C., which is measured by a viscosity measurement method according to JIS Z 8803: 2011. For example, the kinematic viscosity can be measured by a single cylindrical rotational viscometer (B-type viscometer). Moreover, the description concerning the "hydrolyzable group-containing silicone oligomer" is as described above.
 成分(A-2)は、本発明の被膜形成用組成物による硬化被膜を形成する上で主要な成分であり、主として均質な被膜の形成に寄与する成分であると推測される。したがって、本発明に係る被膜形成用組成物によれば、均質な被膜を形成することができると考えられる。また、成分(A-2)は、被膜の防汚性や耐候性にも寄与しうる。他方、動粘度が21mm-1未満または90mm-1超の加水分解性基含有シリコーンオリゴマーを用いると、成分(A-1)とのなじみが悪くなるため、被膜の形成性が低下し、また、防汚性や耐候性が低下する。なお、上記メカニズムは推測に基づくものであり、その正誤が本発明の技術的範囲に影響を及ぼすものではない。 Component (A-2) is presumed to be a main component in forming a cured film with the composition for film formation of the present invention, and a component contributing mainly to the formation of a homogeneous film. Therefore, according to the composition for film formation which concerns on this invention, it is thought that a homogeneous film can be formed. Component (A-2) can also contribute to the stain resistance and weatherability of the film. On the other hand, when the hydrolyzable group-containing silicone oligomer having a kinematic viscosity of less than 21 mm 2 s -1 or more than 90 mm 2 s -1 is used, the compatibility with the component (A-1) becomes poor, and the film formability decreases. Also, the stain resistance and the weather resistance decrease. The above mechanism is based on speculation, and its correctness does not affect the technical scope of the present invention.
 成分(A-2)として用いられる加水分解性基含有シリコーンオリゴマーの粘度は、当業者であれば、当該オリゴマーの分子量(重量平均分子量)や組成によって制御することが可能である。 The viscosity of the hydrolyzable group-containing silicone oligomer used as the component (A-2) can be controlled by those skilled in the art according to the molecular weight (weight-average molecular weight) and the composition of the oligomer.
 成分(A-2)として用いられる加水分解性基含有シリコーンオリゴマーの重量平均分子量は特に制限されないが、1,000以上5,000未満であると好ましく、1,500以上2,500以下であるとより好ましい。 The weight average molecular weight of the hydrolyzable group-containing silicone oligomer used as the component (A-2) is not particularly limited, but is preferably 1,000 or more and less than 5,000, preferably 1,500 or more and 2,500 or less. More preferable.
 また、成分(A-2)として用いられる加水分解性基含有シリコーンオリゴマーの組成は、上記式(1)で表されるアルコキシシラン化合物の部分加水分解縮合物であると好ましい。当該アルコキシシラン化合物の好ましい形態(構造)は、上記の通りである。 The composition of the hydrolyzable group-containing silicone oligomer used as the component (A-2) is preferably a partial hydrolysis condensate of the alkoxysilane compound represented by the above formula (1). The preferred form (structure) of the alkoxysilane compound is as described above.
 成分(A-2)としては、上記の各特性を有するシリコーンオリゴマーであれば、合成品や市販品を用いることができる。市販品としては、例えばKR-500(信越化学工業株式会社製、25℃における動粘度が25mm-1、上記式(1)において、R、Rがいずれもメチル基であり、x=1または2であるアルコキシシラン化合物の部分加水分解縮合物)、KR-9218(信越化学工業株式会社製、25℃における動粘度が40mm-1、上記式(1)において、Rがメチル基またはフェニル基、Rがメチル基であるアルコキシシラン化合物の部分加水分解縮合物)、X-40-9246(信越化学工業株式会社製、25℃における動粘度が80mm-1、上記式(1)において、R、Rがいずれもメチル基であるアルコキシシラン化合物の部分加水分解縮合物)、TSR165(モメンティブ・パフォーマンス・マテリアルズ・ジャパン合同会社製、25℃における動粘度が80mm-1、上記式(1)において、Rがメチル基またはフェニル基、Rがメチル基であるアルコキシシラン化合物の部分加水分解縮合物)等を挙げることができ、これらは単独で用いても複数種を併用してもよい。 As the component (A-2), synthetic or commercially available products can be used as long as they are silicone oligomers having the above-mentioned respective properties. As a commercial product, for example, KR-500 (manufactured by Shin-Etsu Chemical Co., Ltd., dynamic viscosity at 25 ° C. is 25 mm 2 s −1 , and in the above formula (1), R 1 and R 2 are both methyl groups, x Partial hydrolysis condensate of alkoxysilane compound where = 1 or 2), KR-9218 (Shin-Etsu Chemical Co., Ltd., kinematic viscosity at 25 ° C. is 40 mm 2 s −1 , and in the above formula (1), R 1 is Partial hydrolytic condensation product of an alkoxysilane compound in which a methyl group or a phenyl group, R 2 is a methyl group, X-40-9246 (Shin-Etsu Chemical Co., Ltd., kinematic viscosity at 25 ° C. 80 mm 2 s -1 , the above in the formula (1), partial hydrolysis condensate of R 1, alkoxysilane compounds R 2 are a methyl group), TSR165 (produced by Momentive performance Materials Japan LLC, Ltd., dynamic viscosity 80 mm 2 s -1 at 25 ° C., in the above formula (1), partial hydrolysis of the alkoxysilane compound R 1 is a methyl group or a phenyl group, R 2 is a methyl group (Condensates) etc. can be mentioned, These may be used independently and may use multiple types together.
 本発明の被膜形成用組成物において、前記成分(A-1)/(A-2)の質量比は、1/26~1/36の範囲である。成分(A-1)に対する成分(A-2)の質量比が上記範囲よりも小さい場合(例えば、(A-1)/(A-2)=1/25など)には、被膜形成用組成物を被膜とした際の、基材(好ましくは、鋼板または塗装鋼板)に対するぬれ性が不十分であり、また均質な被膜形成を形成することが難しく、むらの無い被膜を形成することができない。他方、成分(A-1)に対する成分(A-2)の質量比が上記範囲よりも大きい場合(例えば、(A-1)/(A-2)=1/37など)には、前記被膜の防汚性が不十分となる。この理由は、被膜形成用組成物を被膜とした際の、基材(好ましくは、鋼板または塗装鋼板)に対するぬれ性が不十分であるためであると考えられる。したがって、本発明の被膜形成用組成物が、成分(A-1)および(A-2)を、(A-1)/(A-2)=1/26~1/36の質量比で含むことにより、被膜形成能に優れ、また、被膜の防汚性やぬれ性が向上する。かような効果をより得られやすくするために、上記(A-1)/(A-2)の質量比は、1/27~1/35の範囲とするとより好ましく、1/28~1/30の範囲とすると特に好ましい。 In the composition for film formation of the present invention, the mass ratio of the component (A-1) / (A-2) is in the range of 1/26 to 1/36. When the mass ratio of the component (A-2) to the component (A-1) is smaller than the above range (for example, (A-1) / (A-2) = 1/25, etc.), the composition for film formation Wettability to a substrate (preferably, steel plate or coated steel plate) when forming a film as a film, and it is difficult to form a uniform film formation, and a uniform film can not be formed . On the other hand, when the mass ratio of the component (A-2) to the component (A-1) is larger than the above range (for example, (A-1) / (A-2) = 1/37 etc.) Anti-staining property is insufficient. The reason is considered to be that the wettability to a substrate (preferably, a steel plate or a coated steel plate) is insufficient when the film forming composition is a film. Therefore, the composition for film formation of the present invention comprises the components (A-1) and (A-2) in a mass ratio of (A-1) / (A-2) = 1/26 to 1/36. As a result, the film-forming ability is excellent, and the stain resistance and wettability of the film are improved. In order to more easily obtain such effects, the mass ratio of (A-1) / (A-2) is more preferably in the range of 1/27 to 1/35, and 1/28 to 1/1. The range of 30 is particularly preferable.
 本発明の被膜形成用組成物中における成分(A)の含有量、即ち、前記成分(A-1)および前記成分(A-2)の含有量の和は、後述の成分(C)1質量部に対して0.35~0.58質量部の範囲である。上記成分(A)の含有量が0.58質量部を超えると、被膜形成用組成物を被膜とした際の基材(好ましくは、鋼板または塗装鋼板)に対する被膜形成能、防汚性が低下し、また、ぬれ性、耐候性も低下する。他方、上記成分(A)の含有量が0.35質量部未満であると、前記被膜の被膜形成能、防汚性が不十分となる。この理由は、被膜形成成分が少なすぎる、または多すぎることにより、被膜不良が生じるためであると考えられる。したがって、本発明の被膜形成用組成物中における成分(A)の含有量を上記範囲とすることにより、被膜形成能に優れ、また、被膜の防汚性やぬれ性、耐候性が向上する。かような効果をより得られやすくするために、上記成分(A)の含有量は、成分(C)1質量部に対して0.38~0.50質量部の範囲とするとより好ましく、0.40~0.48質量部の範囲とすると特に好ましい。 The content of the component (A) in the composition for film formation of the present invention, that is, the sum of the content of the component (A-1) and the component (A-2) is 1 mass of the component (C) described later It is in the range of 0.35 to 0.58 parts by mass with respect to parts. When the content of the component (A) exceeds 0.58 parts by mass, the film forming ability and the antifouling property to the substrate (preferably, a steel plate or a coated steel plate) at the time of forming the film forming composition as a film decreases. Also, the wettability and the weather resistance are lowered. On the other hand, when the content of the component (A) is less than 0.35 parts by mass, the film forming ability and the antifouling property of the film become insufficient. The reason for this is considered to be that film defects occur due to too little or too much film-forming component. Therefore, by setting the content of the component (A) in the composition for forming a film of the present invention in the above range, the film forming ability is excellent, and the antifouling property, the wettability and the weatherability of the film are improved. The content of the component (A) is more preferably 0.38 to 0.50 parts by mass with respect to 1 part by mass of the component (C) to more easily obtain such effects. The range of 40 to 0.48 parts by mass is particularly preferred.
 <成分(B)>
 本発明の被膜形成用組成物に含まれる成分(B)は、有機アルミニウム化合物である。成分(B)としての有機アルミニウム化合物は、縮合反応触媒として知られているものであって、前記成分(A)に含まれる加水分解性基(好ましくは、Si-OR)を空気中の湿気などと反応させて縮合反応させるための化合物である。本発明においては縮合反応触媒として有機アルミニウム化合物を用いることにより、均質でむらの無い被膜を形成することができる。ゆえに、本発明に係る被膜形成用組成物は、優れた被膜形成能を有する。また、他の金属化合物ではなく、有機アルミニウム化合物を縮合反応触媒として用いることにより、本発明に係る被膜形成用組成物は、耐候性の良好な被膜を形成することができる。この理由は、有機アルミニウム化合物を用いることにより、成分(A)に含まれる加水分解性基の縮合反応を適切な速度で進行させることができ、均一な被膜を形成することができるためであると考えられる。
<Component (B)>
Component (B) contained in the composition for film formation of the present invention is an organoaluminum compound. The organoaluminum compound as the component (B) is known as a condensation reaction catalyst, and the hydrolyzable group (preferably, Si-OR 2 ) contained in the component (A) is used as a moisture in the air Or the like to cause a condensation reaction. In the present invention, by using an organoaluminum compound as a condensation reaction catalyst, a uniform and uniform coating can be formed. Therefore, the film forming composition according to the present invention has an excellent film forming ability. Moreover, the composition for film formation which concerns on this invention can form a film with a favorable weather resistance by using not a metal compound other than but an organoaluminum compound as a condensation reaction catalyst. The reason is that by using the organoaluminum compound, the condensation reaction of hydrolyzable groups contained in the component (A) can be advanced at an appropriate rate, and a uniform film can be formed. Conceivable.
 成分(B)としての有機アルミニウム化合物としては、縮合反応触媒として使用されている公知の物質を用いることができる。 As the organoaluminum compound as the component (B), known substances used as a condensation reaction catalyst can be used.
 有機アルミニウム化合物として具体的には、オクチル酸アルミニウム、アルミニウムトリアセテート、アルミニウムトリステアレート等のアルミニウム塩化合物、アルミニウムトリメトキシド、アルミニウムトリエトキシド、アルミニウムトリアリルオキシド、アルミニウムトリフェノキシド等のアルミニウムアルコキシド化合物、アルミニウムメトキシビス(エチルアセトアセテート)、アルミニウムメトキシビス(アセチルアセトネート)、アルミニウムエトキシビス(エチルアセトアセテート)、アルミニウムエトキシビス(アセチルアセトネート)、アルミニウムイソプロポキシビス(エチルアセトアセテート)、アルミニウムイソプロポキシビス(メチルアセトアセテート)、アルミニウムイソプロポキシビス(t-ブチルアセトアセテート)、アルミニウムブトキシビス(エチルアセトアセテート)、アルミニウムジメトキシ(エチルアセトアセテート)、アルミニウムジメトキシ(アセチルアセトネート)、アルミニウムジエトキシ(エチルアセトアセテート)、アルミニウムジエトキシ(アセチルアセトネート)、アルミニウムジイソプロポキシ(エチルアセトアセテート)、アルミニウムジイソプロポキシ(メチルアセトアセテート)、アルミニウムトリス(エチルアセトアセテート)、アルミニウムトリス(アセチルアセトネート)、アルミニウムオクチルアセトアセテートジイソプロプレート等のアルミニウムキレート化合物等を例示することができる。これらは単独で用いても複数種を併用してもよい。成分(A)に含まれる加水分解性基の縮合反応を適切な速度で進行させることができ、均一な被膜を形成することができ、耐候性等を向上させることができるという観点から、成分(B)は、アルミニウムアルコキシド化合物を含むと好ましい。 Specific examples of the organic aluminum compound include aluminum salt compounds such as aluminum octylate, aluminum triacetate and aluminum tristearate, aluminum alkoxide compounds such as aluminum trimethoxide, aluminum triethoxide, aluminum triaryl oxide, and aluminum triphenoxide, Aluminum methoxybis (ethylacetoacetate), aluminum methoxybis (acetylacetonate), aluminum ethoxybis (ethylacetoacetate), aluminum ethoxybis (acetylacetonate), aluminum isopropoxybis (ethylacetoacetate), aluminum isopropoxybis (Methyl acetoacetate), aluminum isopropoxy bis (t-butyl ace Acetate), aluminum butoxy bis (ethyl acetoacetate), aluminum dimethoxy (ethyl aceto acetate), aluminum dimethoxy (acetyl acetonate), aluminum diethoxy (ethyl aceto acetate), aluminum diethoxy (acetyl acetonate), aluminum diisopropoxy (Ethyl acetoacetate), aluminum diisopropoxy (methyl acetoacetate), aluminum tris (ethyl acetoacetate), aluminum tris (acetylacetonate), aluminum chelate compounds such as aluminum octyl acetoacetate diisopolate, etc. it can. These may be used alone or in combination of two or more. The condensation reaction of the hydrolyzable group contained in the component (A) can be advanced at an appropriate speed, a uniform film can be formed, and the component (A) can be improved from the viewpoint of improving the weather resistance and the like. B) preferably contains an aluminum alkoxide compound.
 成分(B)としての有機アルミニウム化合物としては、公知の市販品を用いることができ、例えば信越化学工業株式会社製のDX-9740(アルミニウムアルコキシド化合物の混合物)、CAT-AC(アルミニウムアルコキシド化合物の混合物、50質量%のトルエン希釈品)、川研ファインケミカル株式会社製のアルミキレートA(W)(アルミニウムトリス(アセチルアセトネート))、アルミキレートD(アルミニウムモノアセチルアセトネートビス(エチルアセトアセテート)、有効成分量76質量%)、AIPD(アルミニウムイソプロピレート)、ALCH(アルミニウムジイソプロポキシ(エチルアセトアセテート))、ALCH-TR(アルミニウムトリス(エチルアセトアセテート))などが用いられる。これらは単独で用いても複数種を併用してもよい。 A well-known commercial item can be used as an organoaluminum compound as a component (B), For example, DX-9740 (A mixture of an aluminum alkoxide compound) by Shin-Etsu Chemical Co., Ltd., CAT-AC (A mixture of an aluminum alkoxide compound) , 50% by mass of toluene diluted product), aluminum chelate A (W) (aluminum tris (acetylacetonate)) manufactured by Kawaken Fine Chemical Co., Ltd., aluminum chelate D (aluminum monoacetylacetonate bis (ethylacetoacetate), effective Component amount: 76% by mass), AIPD (aluminum isopropylate), ALCH (aluminum diisopropoxy (ethylacetoacetate)), ALCH-TR (aluminum tris (ethylacetoacetate)), etc. are used. These may be used alone or in combination of two or more.
 本発明における成分(B)の含有量(2種以上の有機アルミニウム化合物を用いる場合には、その合計量)は、後述の成分(C)1質量部に対して0.05~0.15質量部の範囲である。上記成分(B)の含有量が0.15質量部を超えると、樹脂全体の反応性が高くなりすぎることで被膜形成用組成物を被膜とした際の被膜形成能が低下し、その結果、耐候性、耐変色性も適正なものとすることができなくなる。他方、上記成分(B)の含有量が0.05質量部未満であると、反応性が不十分となるため被膜形成時の硬化性が低下し、適切な可使時間で使用することができない。したがって、本発明の被膜形成用組成物中における成分(B)の含有量を上記範囲とすることにより、被膜形成能および乾燥性(硬化性)が良好になり、また、耐候性、耐変色性が向上する。かような効果をより得られやすくするために、上記成分(B)の含有量は、成分(C)1質量部に対して0.06~0.14質量部の範囲とするとより好ましく、0.08~0.12質量部の範囲とすると特に好ましい。 The content of the component (B) in the present invention (the total amount of two or more organic aluminum compounds, if used) is 0.05 to 0.15 mass per 1 mass part of the component (C) described later The scope of the department. When the content of the component (B) exceeds 0.15 parts by mass, the reactivity of the entire resin becomes too high, and the film forming ability at the time of forming the film forming composition into a film decreases, as a result, Also, the weather resistance and the color fastness can not be made appropriate. On the other hand, if the content of the component (B) is less than 0.05 parts by mass, the reactivity is insufficient, so that the curability at the time of film formation is reduced, and it can not be used for an appropriate usable time . Accordingly, by setting the content of the component (B) in the composition for forming a film of the present invention in the above range, the film forming ability and the drying property (curability) become good, and the weather resistance and the color fastness Improve. The content of the component (B) is more preferably in the range of 0.06 to 0.14 parts by mass with respect to 1 part by mass of the component (C) to more easily obtain such effects. It is particularly preferable to set the range from .08 to 0.12 parts by mass.
 <成分(C)>
 本発明の被膜形成用組成物に含まれる成分(C)は、沸点が100~165℃の範囲にある、炭化水素系有機溶剤である。成分(C)としての炭化水素系有機溶剤は、前記成分(A)および成分(B)を均一に溶解し、希釈して薄膜を形成する上で必要な成分である。上記成分(C)の沸点が165℃を超えると、被膜形成能および乾燥性(硬化性)が低下するだけでなく、ぬれ性も適正なものとすることができない。他方、上記成分(C)の沸点が100℃未満であると、被膜形成能が低下する。本発明の被膜形成用組成物中における成分(C)の沸点を上記範囲とすることにより、被膜形成能および乾燥性(硬化性)が良好になり、また、ぬれ性が向上する。この理由は、沸点が上記温度範囲にあることにより、被膜を形成する際、被膜形成用組成物の揮発性が適正なものとなり、また成分(A)および成分(B)に対し、不要な相互作用を抑制することができるためであると考えられる。ゆえに、本発明の被膜形成用組成物によれば、緻密な被膜を形成することができるようになる。
<Component (C)>
The component (C) contained in the film-forming composition of the present invention is a hydrocarbon-based organic solvent having a boiling point in the range of 100 to 165 ° C. The hydrocarbon-based organic solvent as the component (C) is a component necessary for uniformly dissolving and diluting the component (A) and the component (B) to form a thin film. When the boiling point of the component (C) exceeds 165 ° C., not only the film forming ability and the drying property (curing property) are lowered, but also the wettability can not be made appropriate. On the other hand, when the boiling point of the component (C) is less than 100 ° C., the film forming ability is reduced. By setting the boiling point of the component (C) in the composition for forming a film of the present invention in the above range, the film forming ability and the drying property (curing property) become good, and the wettability is improved. The reason for this is that the boiling point is in the above-mentioned temperature range, so that the volatility of the film-forming composition becomes appropriate when forming a film, and the components (A) and (B) are not required mutually It is considered that this is because the action can be suppressed. Therefore, according to the film forming composition of the present invention, a dense film can be formed.
 上記効果をより得られやすくするために、上記成分(C)の沸点は、110~155℃の範囲とするとより好ましく、120~150℃の範囲とすると特に好ましい。 In order to more easily obtain the above effects, the boiling point of the component (C) is more preferably in the range of 110 to 155 ° C., and particularly preferably in the range of 120 to 150 ° C.
 本発明の被膜形成用組成物に含まれる炭化水素系有機溶剤は、実質的に炭化水素化合物のみからなる溶剤(炭化水素溶剤)を含む。当該炭化水素溶剤は、脂肪族炭化水素溶剤、芳香族炭化水素溶剤のいずれであってもよい。また、脂肪族炭化水素溶剤は、直鎖構造、分岐構造および環状構造のいずれを有していてもよく、また脂肪族炭化水素溶剤は、不飽和結合を有していてもよい。本発明において特に好ましい成分(C)としては、飽和脂肪族炭化水素溶剤である。飽和脂肪族炭化水素溶剤を用いることにより、成分(A)および成分(B)に対する相互作用が低減でき、成分(C)の揮発性が向上するため、被膜形成用組成物の乾燥性を向上させることができる。 The hydrocarbon-based organic solvent contained in the film-forming composition of the present invention contains a solvent (hydrocarbon solvent) substantially consisting of only a hydrocarbon compound. The hydrocarbon solvent may be either an aliphatic hydrocarbon solvent or an aromatic hydrocarbon solvent. The aliphatic hydrocarbon solvent may have any of linear structure, branched structure and cyclic structure, and the aliphatic hydrocarbon solvent may have unsaturated bond. Particularly preferred components (C) in the present invention are saturated aliphatic hydrocarbon solvents. By using a saturated aliphatic hydrocarbon solvent, the interaction with the component (A) and the component (B) can be reduced, and the volatility of the component (C) is improved, thereby improving the drying property of the film forming composition. be able to.
 なお、本発明の作用を阻害しない範囲であれば、成分(C)は、上記温度範囲に沸点を有する他の溶剤、例えば、ハロゲンや各種有機官能基を1以上有する炭化水素系溶剤を含んでいてもよい。かような炭化水素系溶剤を成分(C)が含む場合、その含有量は、成分(C)の総量に対して25%未満であると好ましく、15%未満であるとより好ましく、10%未満であると特に好ましく、実質的に0%であると最も好ましい。すなわち、成分(C)は、実質的に炭化水素溶剤のみからなると好ましい。さらに、成分(C)は、実質的に飽和脂肪族炭化水素溶剤のみからなるとより好ましい。 The component (C) includes other solvents having a boiling point in the above temperature range, for example, a hydrocarbon solvent having one or more of halogen and various organic functional groups, as long as the function of the present invention is not impaired. It may be When component (C) contains such hydrocarbon solvents, the content is preferably less than 25%, more preferably less than 15%, and less than 10% based on the total amount of component (C). Is particularly preferred, and substantially 0% is most preferred. That is, it is preferable that the component (C) substantially consists of only a hydrocarbon solvent. Furthermore, it is more preferable that the component (C) consists essentially of a saturated aliphatic hydrocarbon solvent.
 なお、成分(C)として、2種以上の溶剤を含む等の理由により、その沸点が単一温度でない場合がある。このような場合、蒸留開始温度(初留点)と蒸留終了温度(乾点)とが上記範囲内にある溶剤は、本発明における成分(C)に該当すると考える。 In addition, the boiling point may not be single temperature by the reason of containing 2 or more types of solvents as a component (C). In such a case, a solvent having a distillation start temperature (initial boiling point) and a distillation end temperature (dry point) in the above ranges is considered to correspond to the component (C) in the present invention.
 本発明において、成分(C)としての炭化水素溶剤としては、上記範囲に沸点を有するものであれば特に制限されない。具体的には、n-オクタン(沸点126℃)、2-メチルオクタン(イソノナンともいう、沸点143℃)、3-メチルオクタン(沸点144℃)、4-メチルオクタン(沸点142℃)、4-エチルヘプタン(沸点141℃)、2,3-ジメチルヘプタン(沸点140℃)、1,3,5-トリメチルシクロヘキサン(沸点140℃)、1,2,4-トリメチルシクロヘキサン(沸点145℃)、シクロオクタン(沸点149℃)、1,1,3,5-テトラメチルシクロヘキサン(沸点148℃)、シクロオクタン(沸点149℃)、トルエン(沸点111℃)、o-キシレン(沸点144℃)、m-キシレン(沸点139℃)、p-キシレン(沸点138℃)、エチルベンゼン(沸点136℃)等を挙げることができる。これらの溶剤は、単独で使用してもよいし、または2種以上を混合して用いてもよい。 In the present invention, the hydrocarbon solvent as the component (C) is not particularly limited as long as it has a boiling point in the above range. Specifically, n-octane (boiling point 126 ° C.), 2-methyl octane (also called isononane, boiling point 143 ° C.), 3-methyl octane (boiling point 144 ° C.), 4-methyl octane (boiling point 142 ° C.) Ethyl heptane (boiling point 141 ° C), 2,3-dimethylheptane (boiling point 140 ° C), 1,3,5-trimethylcyclohexane (boiling point 140 ° C), 1,2,4-trimethylcyclohexane (boiling point 145 ° C), cyclooctane (Boiling point 149 ° C), 1,1,3,5-tetramethylcyclohexane (boiling point 148 ° C), cyclooctane (boiling point 149 ° C), toluene (boiling point 111 ° C), o-xylene (boiling point 144 ° C), m-xylene (Boiling point 139 ° C.), p-xylene (boiling point 138 ° C.), ethylbenzene (boiling point 136 ° C.) and the like can be mentioned. These solvents may be used alone or in combination of two or more.
 なかでも、成分(C)は、2-メチルオクタン、3-メチルオクタン、4-メチルオクタン、4-エチルヘプタン、および2,3-ジメチルヘプタンからなる群から選択される少なくとも一種を含むと好ましい。 Among them, Component (C) preferably contains at least one selected from the group consisting of 2-methyl octane, 3-methyl octane, 4-methyl octane, 4-ethyl heptane, and 2,3-dimethyl heptane.
 <その他の成分>
 本発明の被膜形成用組成物は、その特性を損なわない範囲で任意の添加成分を加えることができる。かような添加成分として、例えば、反応性または非反応性のシリコーンオイル、アルコキシシラン化合物、シランカップリング剤等の密着付与剤、老化防止剤、防錆剤、着色剤、界面活性剤、レオロジー調整剤、紫外線吸収剤、赤外線吸収剤、蛍光剤、研磨剤、香料、充填剤等が挙げられ、目的に応じた成分を選択することができる。
<Other ingredients>
In the composition for film formation of the present invention, optional additives can be added as long as the properties of the composition are not impaired. Such additives include, for example, reactive or non-reactive silicone oils, alkoxysilane compounds, adhesion promoters such as silane coupling agents, anti-aging agents, anti-rust agents, coloring agents, surfactants, rheology control Agents, ultraviolet light absorbers, infrared light absorbers, fluorescent agents, abrasives, perfumes, fillers and the like, and components can be selected according to the purpose.
 [被膜形成用組成物の製造方法]
 本発明に係る被膜形成用組成物は、上記の各成分を所定の比率で混合することにより製造することができる。すなわち、本発明の他の形態によれば、(A-1)25℃における動粘度が100~250mm-1の範囲である、加水分解性基含有シリコーンオリゴマーと、(A-2)25℃における動粘度が21~90mm-1の範囲である、加水分解性基含有シリコーンオリゴマーと、(B)有機アルミニウム化合物と、(C)沸点が100~165℃の範囲にある、炭化水素系有機溶剤と、を混合することを有する被膜形成用組成物の製造方法であって、前記(A-1)および(A-2)を、(A-1)/(A-2)=1/26~1/36の質量比で混合することを有し、前記被膜形成用組成物は、前記(C)1質量部に対して、前記(A-1)および前記(A-2)を合計で0.35~0.58質量部、前記(B)を0.05~0.15質量部含む、被膜形成用組成物の製造方法が提供される。
[Method of producing composition for film formation]
The composition for film formation which concerns on this invention can be manufactured by mixing each said component by a predetermined | prescribed ratio. That is, according to another embodiment of the present invention, (A-1) a hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 100 to 250 mm 2 s −1 ; Hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 21 ° C. in the range of 21 to 90 mm 2 s -1 , (B) an organoaluminum compound, and (C) a hydrocarbon having a boiling point in the range of 100 to 165 ° C. It is a manufacturing method of the constituent for film formation which has mixing a system organic solvent, and the above-mentioned (A-1) and (A-2), and (A-1) / (A-2) = 1 The composition for forming a film includes mixing (A-1) and (A-2) with respect to 1 part by mass of the (C). In total, 0.35 to 0.58 parts by mass, 0.05 to 0. Comprising 5 parts by weight, the production method of the coating composition is provided.
 上記各成分の添加順、添加方法等は特に制限されない。また、混合方法や混合時間も特に制限されず、当業者に公知の手法を用いることができる。なお、上記製造方法における各成分の好ましい組成比(質量比)、化合物の種類、構造等に係る説明は、上記[被膜形成用組成物]の項における説明を援用する。 The order of addition of each of the above components, the method of addition, and the like are not particularly limited. Also, the mixing method and mixing time are not particularly limited, and methods known to those skilled in the art can be used. In addition, the description in the section of the above-mentioned [composition for film formation] is used for explanation concerning the desirable composition ratio (mass ratio) of each component in the above-mentioned manufacturing method, the kind of compound, structure, etc.
 [被膜形成用組成物の用途]
 本発明の被膜形成用組成物は、各種金属、ガラス、セラミックス、樹脂等の基材に対して適用することができる。なかでも、金属鋼板、塗装が施された金属鋼板、およびガラス面への適用が好適であり、特に自動車の外装に用いられている塗装鋼板(本明細書中では自動車外装鋼板ともいう)への利用が好適である。すなわち、本発明の好ましい形態は、上記被膜形成用組成物が、鋼板または塗装鋼板の表面に被膜を形成するために用いられる形態である。また、さらに好ましい形態は、前記鋼板または塗装鋼板が、自動車の車体である形態である。
[Use of composition for film formation]
The composition for film formation of the present invention can be applied to substrates of various metals, glasses, ceramics, resins and the like. Among them, application to coated steel plates, coated steel plates, and glass surfaces is preferable, and in particular to painted steel plates used in exteriors of automobiles (also referred to as automobile exterior steel plates in this specification). Use is preferred. That is, the preferable form of this invention is a form by which the said composition for film formation is used in order to form a film in the surface of a steel plate or a coated steel plate. Further, a further preferable mode is a mode in which the steel plate or the coated steel plate is a car body of an automobile.
 また本発明の他の形態によれば、前記被膜形成用組成物による被膜形成方法が提供される。本発明の被膜形成方法は、前記被膜形成用組成物を鋼板または塗装鋼板(好ましくは、自動車の車体)の表面に塗工し、常温または加熱環境下にて前記成分(C)を揮発させた後、さらに乾拭きすること、またはさらに水拭きを行った後に乾拭きすることを有する。すなわち、成分(C)の揮発後、乾拭きのみを行ってもよいし、乾拭きの前に水拭きを行ってもよい。本明細書中、「常温」とは、空調等により温度調整を行っていない室温環境における温度を指し、約15~25℃を意味する。また、本明細書中、「加熱環境」とは、空調、ヒーター(熱線照射手段)等により加熱された環境、高温に設定した恒温環境(例えば、恒温室内における静置など)を指し、約40℃以上の、室温より高い環境を指す。本発明では、前記被膜形成用組成物を鋼板または塗装鋼板の表面に塗布し、さらに水拭きを行った後に乾拭きを行うという方法(すなわち、後者の施工方法)を採用しても良いし、前記被膜形成用組成物を鋼板または塗装鋼板の表面に塗布した後、乾拭きのみを行う方法(すなわち、前者の施工方法)を採用してもよい。上記のいずれの方法によっても良好な特性を有する硬化被膜が得られる。このように、本発明に係る被膜形成用組成物および被膜形成方法は、施工時の作業性が優れていることを特徴としている。 Moreover, according to the other form of this invention, the film formation method by the composition for film formation is provided. In the film forming method of the present invention, the composition for forming a film is coated on the surface of a steel plate or a coated steel plate (preferably a car body of an automobile), and the component (C) is volatilized under normal temperature or heating environment After that, it is possible to further dry or wipe after further water wiping. That is, after volatilization of the component (C), only dry wiping may be performed, or water wiping may be performed before dry wiping. In the present specification, “normal temperature” refers to a temperature in a room temperature environment in which the temperature is not adjusted by air conditioning or the like, and means about 15 to 25 ° C. Further, in the present specification, the term "heating environment" refers to an environment heated by air conditioning, a heater (heat ray irradiation means) or the like, a constant temperature environment (for example, standing in a constant temperature chamber) set to a high temperature. Refers to an environment above room temperature, above ° C. In the present invention, a method may be adopted in which the composition for forming a film is applied to the surface of a steel plate or a coated steel plate, and after the water is wiped, it is wiped dry (that is, the construction method of the latter) After applying the composition for film formation to the surface of a steel plate or a coated steel plate, a method of performing only dry wiping (namely, the former application method) may be adopted. A cured film having good properties can be obtained by any of the above methods. Thus, the composition for film formation and the film formation method according to the present invention are characterized in that the workability at the time of application is excellent.
 なお、前記被膜形成方法の被膜形成時における適用手段(被膜形成用組成物の塗布方法)は特段限定されるものではなく、例えば当該組成物を含浸させた繊維を用いた手塗り、刷毛塗り、自動機を用いた機械塗布等、適宜任意の適用手段を用いることができる。本発明においては、以下の方法が好適に用いられる。すなわち、本発明の被膜形成方法の好ましい形態によれば、本発明に係る被膜形成用組成物を乾燥したスポンジやウェス等の繊維に適量含浸させ、含浸させた当該被膜形成用組成物を手で鋼板または塗装鋼板(基材)の表面に薄く塗り広げ、自然乾燥または乾燥機等を用いた強制乾燥により揮発成分を揮散させることを有する。この際、被膜形成用組成物に含まれる反応成分である成分(A)は、空気中の湿分と接触して、成分(B)(すなわち、触媒)の作用により加水分解反応が進行し、揮発成分の揮散と並行して鋼板または塗装鋼板(基材)上で架橋硬化し、レジン状の硬化物を形成することとなる。然る後、当該硬化物を乾布等で乾拭きすることによって塗り広げ、均質な硬化被膜によるコーティング層を形成することができる。従来知られている被膜形成方法では、施工時において、別途拭き上げのための処理液で表面処理を行った後に乾布で乾拭きを行う工程といった後工程を必要としていた。ここで、本発明の被膜形成方法においても、これらの後工程を行ってもよいが、本発明の被膜形成方法によれば、溶剤揮散後に乾布で乾拭き処理のみを行うことによっても、直ちに均質な硬化被膜が得ることができる。すなわち、本発明に係る被膜形成方法は、極めて作業性に優れる。 In addition, the application means (coating method of the composition for film formation) at the time of film formation of the said film formation method is not specifically limited, For example, hand-painting using the fiber which impregnated the said composition, brushing, Any appropriate application means such as machine coating using an automatic machine can be used. In the present invention, the following method is suitably used. That is, according to a preferred embodiment of the film forming method of the present invention, the film forming composition according to the present invention is impregnated with an appropriate amount of fibers such as dried sponge and waste and is impregnated with the film forming composition by hand. The method involves thinly spreading the surface of a steel plate or a coated steel plate (base material) and volatilizing volatile components by forced drying using natural drying or a dryer or the like. Under the present circumstances, the component (A) which is a reaction component contained in the composition for film formation contacts the moisture in air, and a hydrolysis reaction advances with the effect | action of a component (B) (namely, catalyst), In parallel with the volatilization of the volatile component, crosslinking and curing are performed on a steel plate or a coated steel plate (base material) to form a resin-like cured product. Thereafter, the cured product can be spread by drying with a dry cloth or the like to form a uniform cured coating layer. The conventionally known film forming method requires a post-process such as a process of performing surface treatment with a treatment liquid for wiping separately and then performing dry wiping with a dry cloth at the time of construction. Here, even in the film forming method of the present invention, these subsequent steps may be carried out, but according to the film forming method of the present invention, it is possible to immediately make homogeneity by carrying out only the dry wiping treatment with a dry cloth after solvent evaporation. A cured film can be obtained. That is, the film forming method according to the present invention is extremely excellent in workability.
 さらに、本発明の他の形態によれば、前記被膜形成用組成物を硬化してなる、硬化被膜が提供される。前記被膜形成用組成物を用いて形成される硬化被膜は、防汚性に優れ、また、均質(均一)な被膜となる。また、当該硬化被膜は、耐候性に優れ、良好な撥水性を有しうる。 Furthermore, according to another aspect of the present invention, there is provided a cured film obtained by curing the film forming composition. The cured film formed using the film-forming composition is excellent in antifouling property and is a uniform (uniform) film. Moreover, the said cured film is excellent in a weather resistance, and can have favorable water repellency.
 ここで本発明に係る硬化被膜は薄膜の形態が好適であり、その膜厚は、概ね0.001~100μmであると好ましく、0.002~75μmであるとより好ましく、0.01~50μmであるとさらにより好ましく、0.05~10μmであると特に好ましい。硬化被膜の膜厚が当該範囲にあることで、良好な防汚性や耐候性を発揮することができ、また、施工時の作業性にも優れる。さらに、上記膜厚の範囲とすることにより、撥水性、滑水性および耐摩耗性を良好にすることができる。 Here, the cured film according to the present invention is preferably in the form of a thin film, and the film thickness thereof is preferably approximately 0.001 to 100 μm, more preferably 0.002 to 75 μm, and more preferably 0.01 to 50 μm. It is even more preferable if it is present, and particularly preferably 0.05 to 10 μm. By the film thickness of a cured film being in the said range, favorable antifouling property and weather resistance can be exhibited, and it is excellent also in the workability at the time of construction. Further, by setting the film thickness in the above range, the water repellency, the water sliding property and the abrasion resistance can be improved.
 このように、本発明によれば、適度な乾燥性を有し(塗布時における良好な作業性を有し)、防汚性に優れた均質な被膜を形成する手段が提供される。さらに、本発明によれば、優れた耐候性、耐変色性(貯蔵性)を備えた被膜を形成する手段が提供される。さらに、本発明によれば、撥水性や滑水性、耐摩耗性を備えた被膜を形成する手段が提供されうる。本発明は、特に自動車の車体や電車車両の金属面、塗装面といった鋼板または塗装鋼板や、樹脂面などに撥水性、滑水性、耐久性等を与えるための被膜を形成する上で有用である。 Thus, according to the present invention, there is provided a means for forming a homogeneous film having appropriate drying properties (having good workability at the time of coating) and excellent in antifouling properties. Furthermore, according to the present invention, means for forming a film having excellent weather resistance and color fastness (storage property) are provided. Furthermore, according to the present invention, means for forming a film having water repellency, water repellency and abrasion resistance can be provided. The present invention is particularly useful in forming a steel plate or a coated steel plate such as a car body of a car or a metal surface of a train car or a coated surface, or a coating for imparting water repellency, water repellency, durability to a resin surface etc. .
 以下、実施例により本発明の効果を詳説するが、これら実施例は本発明の態様の限定を意図するものでは無い。 Hereinafter, the effects of the present invention will be described in detail by way of examples, but these examples are not intended to limit the aspects of the present invention.
 本発明を、以下の実施例および比較例を用いてさらに詳細に説明する。ただし、本発明の技術的範囲が以下の実施例のみに制限されるわけではない。なお、特記しない限り、以下の操作および物性等の測定は室温(20℃~25℃の範囲)/相対湿度40~50%RHの条件で測定した。 The invention will be described in more detail by means of the following examples and comparative examples. However, the technical scope of the present invention is not limited to the following examples. Unless otherwise specified, the following operations, physical properties and the like were measured at room temperature (range of 20 ° C. to 25 ° C.) / Relative humidity of 40 to 50% RH.
 以下の方法を用いて、実施例および比較例にてそれぞれ調製した各被膜形成用組成物(以下、単に「組成物」ともいう)について、特性評価を行った。 The characteristic evaluation was performed about each film formation composition (Hereinafter, it is also only called a "composition") respectively prepared by the Example and the comparative example using the following method.
 [ぬれ性評価方法]
 各組成物約2mLをティッシュペーパーに染み込ませた。黒色塗装板(材質:SPCC-SD(冷間圧延鋼板)、規格:JIS G 3141:2017、寸法:0.8mm×70mm×150mm、化成電着後片面にアミノアルキド黒色塗装をしたもの、株式会社アサヒビーテクノ製)の黒色塗装面の全面に、上記ティッシュペーパーを用いて手で薄く塗布して試験片を作製した。この試験片の塗布直後の被塗布面を目視で観察することにより、表面のぬれ状態を評価した。評価の基準は、以下の通りとした。すなわち、被塗布面上の未硬化液状組成物が試験片上で均質に存在しており、組成物が存在していない(所謂ハジキ状態となっている)箇所が被塗布面全体の1割未満であるものを合格とした(表中、「○」と表記した)。また、それ以外の状態を不合格とした(表中、「×」と表記した)。
[Wettability evaluation method]
About 2 mL of each composition was soaked in tissue paper. Black coated plate (material: SPCC-SD (cold rolled steel plate), standard: JIS G 3141: 2017, dimension: 0.8 mm × 70 mm × 150 mm, coated with amino alkyd black on one side after chemical electrodeposition, Ltd. The above-mentioned tissue paper was thinly applied by hand to the entire surface of the black-painted surface of Asahi Bee Techno Co., Ltd. to prepare a test piece. The wet state of the surface was evaluated by visually observing the to-be-coated surface of this test piece immediately after the application. The criteria for evaluation were as follows. That is, the uncured liquid composition on the application surface is homogeneously present on the test piece, and the location where the composition is not present (in a so-called repelling state) is less than 10% of the entire application surface. A certain item was accepted (in the table, it was written as "o"). Moreover, the other state was made into rejection (it described with "x" in the table | surface).
 [被膜形成能評価方法]
 前記ぬれ性評価にて用いた黒色塗装板と同様の塗装板に対して、25℃の室内で組成物の塗布を行った後10分間静置し、その後、被塗布面を乾いたマイクロファイバー布で拭き取りを行った。さらに25℃の室内で12時間静置して養生し、組成物からなる硬化被膜(厚さ:0.01~100μm程度)を表面に有する試験片を得た。当該試験片の被塗布面を目視で観察することにより、被膜形成能を評価した。評価の基準は、以下の通りとした。すなわち、被塗布面上の硬化被膜がむらの無い均質な硬化膜となっており、硬化物が所謂はじきやくぼみ、斑の状態になっている箇所が被塗布面の1割未満であるものを合格とした(表中、「○」と表記した)。また、それ以外の状態を不合格とした(表中、「×」と表記した)。
[Method for evaluating film formation ability]
After the composition was applied in a room at 25 ° C. to a coated plate similar to the black coated plate used in the wettability evaluation, it was allowed to stand for 10 minutes, and then the coated surface was dried with a microfiber cloth I wiped out with. Further, the specimen was allowed to stand in a room at 25 ° C. for 12 hours for curing to obtain a test piece having a cured film (thickness: about 0.01 to 100 μm) of the composition on the surface. The film formation ability was evaluated by visually observing the coated surface of the test piece. The criteria for evaluation were as follows. That is, the cured film on the surface to be coated is a uniform cured film without unevenness, and the portion where the cured product is in the state of so-called repellence, dents or spots is less than 10% of the surface to be coated. It passed (it was written as "○" in the table). Moreover, the other state was made into rejection (it described with "x" in the table | surface).
 [防汚性評価方法]
 前記被膜形成能評価の試験片と同じ条件で作製した試験片の、硬化被膜が形成されている表面に、油性ペン(ゼブラ株式会社製 ハイマッキー(登録商標)黒)で文字を書いた。その後、ティッシュペーパーで当該箇所を軽く擦った後の文字の状態を目視で観察することにより、防汚性を評価した。評価の基準は、以下の通りとした。すなわち、書いた文字が除去されて油性ペンのインクが被塗布面から消失したものを合格とした(表中、「○」と表記した)。また、それ以外の状態を不合格とした(表中、「×」と表記した)。
[Stain resistance evaluation method]
On the surface of the test piece prepared under the same conditions as the test piece for evaluation of film formation ability, a character was written using an oil-based pen (Himackey (registered trademark) black made by Zebra Co., Ltd.) on which the cured film is formed. After that, the stain resistance was evaluated by visually observing the state of characters after lightly rubbing the area with a tissue paper. The criteria for evaluation were as follows. That is, the written character was removed and the ink of the oil-based pen disappeared from the coated surface was regarded as a pass (denoted by "o" in the table). Moreover, the other state was made into rejection (it described with "x" in the table | surface).
 [乾燥性評価方法]
 前記ぬれ性評価の試験片と同じ条件で作製した試験片の被塗布面の任意の箇所を、JIS K 5600-3-3:1999指触乾燥試験に準じた方法にて乾燥時間を測定した。測定は、組成物を塗布した後、室温(25℃)で5分経過後から30分間隔で行い、乾燥性を評価した。評価の基準は、以下の通りとした。すなわち、以下の表では、指触乾燥時間が30分以下のものをA、30分を超え60分以下のものをB、60分を超えるものをCと表記した。なお、ぬれ性評価が不合格(×)であったものは、塗膜表面に均質な塗膜が形成されていないが、ぬれが存在している箇所に触れて測定を行った。Aは乾燥性が高いが、施工時の可使時間が短く、作業性の観点から好ましくない。また、Cは、乾燥時間が長くなり、好ましくない。したがって、施工時の可使時間と乾燥性との兼ね合いから、本発明ではBの評価のものが特に好ましい。
[Dryability evaluation method]
The drying time of an arbitrary part of the coated surface of the test piece prepared under the same conditions as the test piece for the evaluation of the wettability was measured by a method according to the JIS K 5600-3-3: 1999 finger dry test. The measurement was carried out at intervals of 30 minutes after the lapse of 5 minutes at room temperature (25 ° C.) after application of the composition to evaluate the drying property. The criteria for evaluation were as follows. That is, in the following table, those with a touch-to-touch time of 30 minutes or less were denoted as A, those with more than 30 minutes and 60 minutes or less as B, and those with more than 60 minutes as C. In addition, although the uniform coating film was not formed in the coating-film surface, what measured the wettability evaluation as rejection (x) touched the location where wetting exists, and measured. A is highly dry but has a short pot life at the time of construction, which is not preferable from the viewpoint of workability. C is not preferable because the drying time is long. Therefore, in the present invention, the evaluation of B is particularly preferable in view of the balance between the pot life at the time of construction and the drying property.
 [耐候性評価方法]
 前記被膜形成能評価にて作製したものと同じ試験片を、サンシャインウェザーメーター(Atlus Electric Devices社製 ATLAS Ci4000、6500W水冷式キセノンアークランプ光源)に入れ、日照条件(照射照度0.5W/m、照射光の波長400~700nm、BP温度65±3℃、湿度70±5%)×120分と降雨条件(200mL/min)×30分とを交互に繰り返し、合計500時間耐候試験に供した。その後、当該試験片に対して前記防汚性評価で実施した試験と同様の試験を行い、上記評価基準に準じた評価を行った。
[Weatherability evaluation method]
The same test piece prepared in the evaluation of the film formation ability is placed in a sunshine weather meter (ATLAS Ci4000 made by Atlus Electric Devices, 6500 W water-cooled xenon arc lamp light source), and the sunlight condition (irradiance 0.5 W / m 2) , A wavelength of 400 to 700 nm of irradiation light, a BP temperature of 65 ± 3 ° C., a humidity of 70 ± 5%) × 120 minutes and a rainfall condition (200 mL / min) × 30 minutes were alternately repeated, and subjected to weathering test for a total of 500 hours . After that, the same test as the test carried out in the above-mentioned antifouling evaluation was performed on the test piece, and the evaluation according to the above evaluation standard was performed.
 [耐変色性評価方法]
 各組成物の未硬化状態の液を、製造後直ちに50mL程度採取して、100mLの無色透明なガラス製サンプル瓶に密封した。当該サンプル瓶を40℃に保たれた恒温槽で貯蔵し、30日経過後の組成物液の色相を目視で観察することにより耐変色性を評価した。評価の基準は、以下の通りとした。すなわち、いずれも無色透明であった初期状態と較べ、黄変や褐変が認められなかったものを合格とした(表中、「○」と表記した)。また、それ以外の状態を不合格とした(表中、「×」と表記した)。
[Color resistance evaluation method]
Immediately after production, about 50 mL of the uncured liquid of each composition was collected and sealed in a 100 mL clear, colorless glass sample bottle. The sample bottle was stored in a thermostat kept at 40 ° C., and the color fastness of the composition liquid after 30 days was visually observed to evaluate the color fastness. The criteria for evaluation were as follows. That is, compared with the initial state in which all were colorless and transparent, those in which yellowing and browning were not observed were regarded as pass (denoted by "o" in the table). Moreover, the other state was made into rejection (it described with "x" in the table | surface).
 [組成物の調製]
 実施例および比較例の各組成物に含まれる原料は以下のものを用いた。以下の表中に記載の質量となるように各成分を計量し、25℃で15分間、新東科学株式会社のスリーワンモータによって混合し、組成物を得た。なお、以下の表中における各成分の単位は「質量部」である。
[Preparation of composition]
The following were used as the raw material contained in each composition of an Example and a comparative example. Each component was weighed so as to obtain the mass described in the following table, and mixed by a three-one motor of Shinto Kagaku Co., Ltd. for 15 minutes at 25 ° C. to obtain a composition. In addition, the unit of each component in the following table | surfaces is a "mass part."
 <成分(A)>
 (A-1)25℃における動粘度が100~250mm-1の範囲である、加水分解性基含有シリコーンオリゴマー
・X-40-9250:前記式(1)において、R、Rがいずれもメチル基であり、x=1または2であるアルコキシシラン化合物の混合物の部分加水分解縮合物、重量平均分子量が約7,000~14,000、25℃における動粘度が160mm-1、信越化学工業株式会社製
 (A-2)25℃における動粘度が21~90mm-1の範囲である、加水分解性基含有シリコーンオリゴマーおよびその比較成分
・KR-500:前記式(1)において、R、Rがいずれもメチル基であり、x=1または2であるアルコキシシラン化合物の部分加水分解縮合物、重量平均分子量が約1,500~2,500、25℃における動粘度が25mm-1 信越化学工業株式会社製
・比較(1)KR-400:前記式(1)において、R、Rがいずれもメチル基であるアルコキシシラン化合物の部分加水分解縮合物(硬化触媒を製品中に含む)、25℃における動粘度が1.2mm-1 信越化学工業株式会社製(なお、当該原料を含む組成物には(B)を加えていない)
・比較(2)KC-89S:前記式(1)において、R、Rがいずれもメチル基であるアルコキシシラン化合物の部分加水分解縮合物、25℃における動粘度が5mm-1 信越化学工業株式会社製
・比較(3)X-40-9225:前記式(1)において、R、Rがいずれもメチル基であるアルコキシシラン化合物の部分加水分解縮合物、25℃における動粘度が100mm-1 信越化学工業株式会社製
・比較(4)KR-401:前記式(1)において、Rがメチル基およびフェニル基、Rがメチル基であるアルコキシシラン化合物部分加水分解縮合物(硬化触媒を製品中に含む)、25℃における動粘度が20mm-1 (硬化触媒を含まない場合の25℃における動粘度が14mm-1 )信越化学工業株式会社製(なお、当該原料を含む組成物には(B)を加えていない)
・比較(5)X-40-2327:前記式(1)において、R、Rがいずれもメチル基であるアルコキシシラン化合物の部分加水分解縮合物(硬化触媒を製品中に含む)、25℃における動粘度が0.9mm-1 (硬化触媒を含まない場合の25℃における動粘度が0.6mm-1 )信越化学工業株式会社製(なお、当該原料を含む組成物には(B)を加えていない)。
<Component (A)>
(A-1) A hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 100 to 250 mm 2 s -1. X-40-9250: In the above formula (1), R 1 and R 2 are Partially hydrolyzed condensate of a mixture of alkoxysilane compounds each having a methyl group and x = 1 or 2, weight average molecular weight about 7,000 to 14,000, kinematic viscosity at 25 ° C. 160 mm 2 s −1 , Shin-Etsu Chemical Co., Ltd. (A-2) Hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 21 to 90 mm 2 s -1 and its comparative component KR-500: in), neither R 1, R 2 is a methyl group, partially hydrolyzed condensate of the alkoxysilane compound is x = 1 or 2, the weight-average molecular weight of about 1,50 ~ 2,500,25 is 25 mm 2 s -1 Etsu Chemical Co., Ltd. Comparative kinematic viscosity at ° C. (1) KR-400: In the formula (1), both R 1, R 2 is a methyl group Partial hydrolysis condensate of alkoxysilane compound (Curing catalyst is included in the product), Dynamic viscosity at 25 ° C is 1.2 mm 2 s -1 Shin-Etsu Chemical Co., Ltd. (In addition, the composition containing the raw material B) not added)
・ Comparison (2) KC-89S: Partial hydrolysis condensate of an alkoxysilane compound in which R 1 and R 2 in the above formula (1) are both methyl groups, and the kinematic viscosity at 25 ° C. is 5 mm 2 s -1 Shin-Etsu Chemical Industry Co., Ltd. Comparison (3) X-40-9225: Partial hydrolysis condensate of alkoxysilane compound in which R 1 and R 2 are both methyl groups in the above formula (1), dynamic viscosity at 25 ° C. 100 mm 2 s -1 manufactured by Shin-Etsu Chemical Co., Ltd. Comparison (4) KR-401: Partial hydrolysis of alkoxysilane compound in which R 1 is methyl and phenyl and R 2 is methyl in the formula (1). Condensate (containing curing catalyst in the product), dynamic viscosity at 25 ° C is 20 mm 2 s -1 (Kinematic viscosity at 25 ° C is 14 mm 2 s -1 without curing catalyst) Made by Etsu Chemical Co., Ltd. (Note that (B) is not added to the composition containing the raw material)
・ Comparison (5) X-40-2327: Partial hydrolytic condensate of an alkoxysilane compound (in which a curing catalyst is contained in the product), wherein R 1 and R 2 in the above formula (1) are both methyl groups, 25 Kinematic viscosity at 0.9 ° C 0.9 mm 2 s -1 (Kinematic viscosity at 25 ° C. without curing catalyst 0.6 mm 2 s -1 ) Shin-Etsu Chemical Co., Ltd. (Note that the composition contains the raw material) Does not add (B)).
 <成分(B)>
 (B)有機アルミニウム化合物およびその比較成分
・DX-9740:アルミニウムアルコキシド化合物、信越化学工業株式会社製
・比較(1)D-25:有機チタン系化合物、信越化学工業株式会社製
・比較(2)D-220:リン酸系化合物の25質量%2-プロパノール溶液、信越化学工業株式会社製
・比較(3)X-40-2309A:リン酸系化合物、信越化学工業株式会社製。
<Component (B)>
(B) Organoaluminum compounds and their comparative components · DX-9740: Aluminum alkoxide compounds, Shin-Etsu Chemical Co., Ltd.-Comparison (1) D-25: Organo-titanium compounds, Shin-Etsu Chemical Co., Ltd.-Comparison (2) D-220: 25 mass% 2-propanol solution of phosphoric acid type compound, Shin-Etsu Chemical Co., Ltd. make / comparison (3) X-40-2309A: phosphoric acid type compound, Shin-Etsu Chemical Co., Ltd. make.
 <成分(C)>
 (C)沸点温度が100~165℃の範囲にある、炭化水素系有機溶剤およびその比較成分
・イソノナン(2-メチルオクタン):沸点143℃ 試薬
・比較(1)イソヘキサン(2-メチルペンタン):沸点60℃ 試薬
・比較(2)n-ヘプタン:沸点98℃ 試薬
・比較(3)イソオクタン(2,2,4-トリメチルペンタン):沸点99℃ 試薬
・比較(4)イソデカン(2-メチルノナン):沸点167℃ 試薬
・比較(5)n-デカン:沸点172℃ 試薬。
<Component (C)>
(C) Hydrocarbon-based organic solvent having a boiling point range of 100 to 165 ° C. and its comparative component ・ Isononane (2-methyloctane): boiling point 143 ° C. Reagents ・ Comparison (1) Isohexane (2-methylpentane): Boiling point 60 ° C. Reagents · Comparison (2) n-heptane: boiling point 98 ° C. Reagents · Comparison (3) Isooctane (2,2,4 -trimethylpentane): Boiling point 99 ° C Reagents · Comparison (4) Isodecane (2-methylnonane): Boiling point: 167 ° C Reagents · Comparison (5) n-decane: Boiling point: 172 ° C Reagent.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 表1の実施例1~8:(A)~(C)の各成分を本発明の所定の組成比で含む組成物は、被膜形成能、防汚性がいずれも良好なものとなっており、また施工に適切な範囲の乾燥性も保有していることが確認された。さらに、本発明に係る組成物は、ぬれ性、耐候性、耐変色性も良好であった。 The compositions containing the respective components (A) to (C) in the predetermined composition ratio according to the present invention in Examples 1 to 8 in Table 1 have good film forming ability and antifouling properties. Also, it was confirmed that the drying property of the range suitable for construction was also held. Furthermore, the composition according to the present invention was good in wettability, weather resistance and color fastness.
 他方、表2の比較例1~5:本発明の(C)に代えて、本発明の特定範囲の外に沸点を有する炭化水素系有機溶剤を用いた組成物では、いずれも被膜形成能が不十分であった。特に沸点範囲が本発明の範囲の上限を超えている比較例4、5では、ぬれ性に関しても不良なものとなっており、乾燥性も施工には適切でない特性となっていた。また、沸点範囲が本発明の範囲の下限未満である比較例1、2も、乾燥性が施工には適切でない特性となっていた。比較例6~10:本発明の(A-2)に代えて、本発明の特定範囲の外に粘度を有する加水分解性基含有シリコーンオリゴマーを用いた組成物では、乾燥性および耐変色性以外の全ての特性において不良な結果となっており、実用に耐えるものではなかった。比較例11~13:本発明(B)に代えて、有機アルミニウム以外の縮合反応触媒を用いた組成物では、いずれも被膜形成能、耐候性が不良であり、耐変色性にも問題があるものが多かった。比較例14~17:(A)の含有量(成分(C)1質量に対する含有量)は本発明の特定範囲に含まれるが、(A-1)と(A-2)との組成比が本発明の特定範囲から外れた混合物を含む組成物では、被膜形成能および/または防汚性が不良となっており、また、ぬれ性も不良となったものもあった。比較例18、19:(B)の含有量(成分(C)1質量に対する含有量)が本発明の特定範囲の外にある組成物では、当該含有量が下限未満の比較例18においては十分な硬化速度が得られなかった。したがって、乾燥性が施工には適切で無い範囲となった。また、上記含有量が上限を超える比較例19においては被膜形成能が不良であり、また、耐候性および耐変色性も不良であった。比較例20、21:(A)の含有量(成分(C)1質量に対する含有量)が本発明の特定範囲の外にある組成物では、被膜形成能および防汚性が不良であり、さらに、ぬれ性、耐候性が不良となったものもあった。 On the other hand, Comparative Examples 1 to 5 in Table 2: In the composition using a hydrocarbon-based organic solvent having a boiling point outside the specific range of the present invention instead of (C) of the present invention, all have film forming ability It was inadequate. In particular, in Comparative Examples 4 and 5 in which the boiling range exceeds the upper limit of the range of the present invention, the wettability is also poor, and the drying property is not suitable for construction. Moreover, in Comparative Examples 1 and 2 in which the boiling range is less than the lower limit of the range of the present invention, the drying property is not suitable for construction. Comparative Examples 6 to 10: A composition using a hydrolyzable group-containing silicone oligomer having a viscosity outside the specific range of the present invention in place of (A-2) of the present invention is other than drying property and color resistance. In all the characteristics of the above, the result was inferior, and it was not for practical use. Comparative Examples 11 to 13: Any composition using a condensation reaction catalyst other than organic aluminum instead of the present invention (B) is poor in film forming ability and weatherability, and has problems in color fastness. There were many things. Comparative Examples 14 to 17: The content of (A) (content to 1 mass of the component (C)) is included in the specific range of the present invention, but the composition ratio of (A-1) to (A-2) is In the composition containing the mixture out of the specific range of the present invention, the film forming ability and / or the antifouling property was poor, and the wettability was also poor. Comparative Examples 18 and 19: In a composition whose content of (B) (content to 1 mass of the component (C)) is outside the specific range of the present invention, the content is sufficiently sufficient in Comparative Example 18 where the content is less than the lower limit. Cure speed was not obtained. Therefore, the drying property was in a range not suitable for construction. Moreover, in Comparative Example 19 in which the content exceeds the upper limit, the film forming ability is poor, and the weather resistance and the color fastness are also poor. Comparative Examples 20 and 21: The composition having the content of (A) (content with respect to 1 mass of the component (C)) outside the specific range of the present invention is poor in film forming ability and antifouling property, and further, Some were poor in wettability and weatherability.
 本発明の被膜形成用組成物は、硬化後の被膜が優れた特性を備える。そして、本発明の被膜形成用組成物は、特に自動車の車体や電車車両の金属面、塗装面または樹脂面などに防護性能を与えるための薄膜コーティングを形成する上で好適に用いることのできる、有用なものである。 The composition for film formation of the present invention has excellent characteristics of the film after curing. And, the composition for film formation of the present invention can be suitably used particularly for forming a thin film coating for giving protection performance to a metal surface, a painted surface or a resin surface of a car body of a car or a train car. It is useful.
 本出願は、2017年7月25日に出願された日本国特許出願第2017-143606号に基づいており、その開示内容は、参照により全体として引用されている。 This application is based on Japanese Patent Application No. 201-143606 filed on Jul. 25, 2017, the disclosure content of which is incorporated by reference in its entirety.

Claims (11)

  1.  下記(A)~(C)を含み、
     下記(C)1質量部に対して、下記(A)の含有量が0.35~0.58質量部であり、下記(B)の含有量が0.05~0.15質量部である、被膜形成用組成物:
     (A)下記(A-1)および(A-2)を、(A-1)/(A-2)=1/26~1/36の質量比で含有する被膜形成成分の混合物;
      (A-1)25℃における動粘度が100~250mm-1の範囲である、加水分解性基含有シリコーンオリゴマー
      (A-2)25℃における動粘度が21~90mm-1の範囲である、加水分解性基含有シリコーンオリゴマー
     (B)有機アルミニウム化合物;ならびに
     (C)沸点が100~165℃の範囲にある、炭化水素系有機溶剤。
    Including the following (A) to (C),
    The content of the following (A) is 0.35 to 0.58 parts by mass, and the content of the following (B) is 0.05 to 0.15 parts by mass with respect to 1 part by mass of the following (C) , Composition for film formation:
    (A) A mixture of a film-forming component comprising the following (A-1) and (A-2) in a mass ratio of (A-1) / (A-2) = 1/26 to 1/36;
    (A-1) A hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 100 to 250 mm 2 s -1 (A-2) A range of the kinematic viscosity at 25 ° C. of 21 to 90 mm 2 s -1 A hydrolyzable group-containing silicone oligomer (B) an organoaluminum compound; and (C) a hydrocarbon-based organic solvent having a boiling point in the range of 100 to 165 ° C.
  2.  前記(C)の沸点が110~155℃の範囲にある、請求項1に記載の被膜形成用組成物。 The film forming composition according to claim 1, wherein the boiling point of (C) is in the range of 110 to 155 ° C.
  3.  前記(C)が飽和脂肪族炭化水素溶剤である、請求項1または2に記載の被膜形成用組成物。 The composition for film formation of Claim 1 or 2 whose said (C) is a saturated aliphatic hydrocarbon solvent.
  4.  前記(C)が、2-メチルオクタン、3-メチルオクタン、4-メチルオクタン、4-エチルヘプタン、および2,3-ジメチルヘプタンからなる群から選択される少なくとも一種を含む、請求項1~3のいずれか1項に記載の被膜形成用組成物。 4. The method according to claim 1, wherein (C) comprises at least one selected from the group consisting of 2-methyl octane, 3-methyl octane, 4-methyl octane, 4-ethyl heptane, and 2,3-dimethyl heptane. The film-forming composition according to any one of the above.
  5.  前記(B)が、アルミニウムアルコキシド化合物を含む、請求項1~4のいずれか1項に記載の被膜形成用組成物。 The film forming composition according to any one of claims 1 to 4, wherein (B) contains an aluminum alkoxide compound.
  6.  鋼板または塗装鋼板の表面に被膜を形成するために用いられる、請求項1~5のいずれか1項に記載の被膜形成用組成物。 The composition for forming a film according to any one of claims 1 to 5, which is used to form a film on the surface of a steel plate or a coated steel plate.
  7.  前記鋼板または塗装鋼板が、自動車の車体である、請求項6に記載の被膜形成用組成物。 The composition for film formation of Claim 6 whose said steel plate or coated steel plate is a vehicle body of a motor vehicle.
  8.  請求項1~5のいずれか1項に記載の被膜形成用組成物を鋼板または塗装鋼板の表面に塗布し、常温または加熱環境下にて前記(C)を揮発させた後、さらに乾拭きすること、または、さらに水拭きを行った後に乾拭きすることを有する、被膜形成方法。 A composition for forming a film according to any one of claims 1 to 5 is applied to the surface of a steel plate or a coated steel plate, and after the (C) is volatilized under normal temperature or heating environment, it is further wiped dry. Alternatively, the method for forming a film, which further comprises wiping after drying with water.
  9.  前記鋼板または塗装鋼板が、自動車の車体である、請求項8に記載の被膜形成方法。 The film forming method according to claim 8, wherein the steel plate or the painted steel plate is a car body of an automobile.
  10.  請求項1~7のいずれか1項に記載の被膜形成用組成物を硬化してなる、硬化被膜。 A cured film obtained by curing the film forming composition according to any one of claims 1 to 7.
  11.  (A-1)25℃における動粘度が100~250mm-1の範囲である、加水分解性基含有シリコーンオリゴマーと、
     (A-2)25℃における動粘度が21~90mm-1の範囲である、加水分解性基含有シリコーンオリゴマーと、
     (B)有機アルミニウム化合物と、
     (C)沸点が100~165℃の範囲にある、炭化水素系有機溶剤と、を混合することを有する被膜形成用組成物の製造方法であって、
     前記(A-1)および(A-2)を、(A-1)/(A-2)=1/26~1/36の質量比で混合することを有し、
     前記被膜形成用組成物は、前記(C)1質量部に対して、前記(A-1)および前記(A-2)を合計で0.35~0.58質量部、前記(B)を0.05~0.15質量部含む、被膜形成用組成物の製造方法。
    (A-1) A hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 100 to 250 mm 2 s −1 ;
    (A-2) a hydrolyzable group-containing silicone oligomer having a kinematic viscosity at 25 ° C. in the range of 21 to 90 mm 2 s −1 ;
    (B) an organoaluminum compound,
    (C) A method for producing a composition for forming a film, which comprises mixing a hydrocarbon-based organic solvent having a boiling point in the range of 100 to 165 ° C.
    Mixing (A-1) and (A-2) in a mass ratio of (A-1) / (A-2) = 1/26 to 1/36,
    The composition for forming a film is 0.35 to 0.58 parts by mass in total of (A-1) and (A-2) with respect to 1 part by mass of (C). A method of producing a composition for forming a film, which comprises 0.05 to 0.15 parts by mass.
PCT/JP2018/027752 2017-07-25 2018-07-24 Coating-forming composition WO2019022087A1 (en)

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