WO2019021384A1 - Load detector - Google Patents

Load detector Download PDF

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Publication number
WO2019021384A1
WO2019021384A1 PCT/JP2017/027025 JP2017027025W WO2019021384A1 WO 2019021384 A1 WO2019021384 A1 WO 2019021384A1 JP 2017027025 W JP2017027025 W JP 2017027025W WO 2019021384 A1 WO2019021384 A1 WO 2019021384A1
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WO
WIPO (PCT)
Prior art keywords
outer ring
ring portion
spring portion
load
load detector
Prior art date
Application number
PCT/JP2017/027025
Other languages
French (fr)
Japanese (ja)
Inventor
雅也 瀬良
治彦 角谷
要 寺田
修一 熊本
公一 井岡
健治 武原
Original Assignee
三菱電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to PCT/JP2017/027025 priority Critical patent/WO2019021384A1/en
Priority to CN201780093377.8A priority patent/CN110998268B/en
Priority to JP2018563641A priority patent/JP6504327B1/en
Priority to TW107124646A priority patent/TWI675195B/en
Publication of WO2019021384A1 publication Critical patent/WO2019021384A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/04Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
    • G01L5/10Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands using electrical means

Definitions

  • the present invention relates to a load detector which detects tension acting on a wire such as web, cable or the like such as paper, cloth, film or metal foil as a load acting on a roll on which these are wound.
  • a web such as paper, cloth, film, metal foil, etc.
  • the control of tension is performed by detecting the tension acting on the web as a load acting on the roll wound by the web.
  • a load detector is used to detect the load acting on the roll, and the load detector is often attached to an outer wall or the like using a bolt.
  • hysteresis which is one of detection performances, is increased. Therefore, in the load detector described in Patent Document 1, the hysteresis is reduced by providing a portion having a bending rigidity smaller than that of the periphery between the spring portion bent due to the detected load and the installation hole.
  • the present invention has been made in view of the above, and an object of the present invention is to provide a load detector that is resistant to disturbances and can further reduce hysteresis with a structure that can be manufactured at low cost.
  • the load detector according to the present invention is fastened to the mounting member by the fastening member through the inner ring portion holding the shaft supporting the load, and a plurality of mounting holes provided surrounding the inner ring portion and formed at intervals in the circumferential direction.
  • a holding unit having a plurality of spring portions connecting an outer ring portion and an inner ring portion and an outer ring portion, a displacement detection portion detecting a displacement of the inner ring portion caused by a load, and an outer ring portion which is an end of the spring portion on the outer ring portion side And a recess formed at the end of the side spring portion.
  • the present invention it is possible to provide a compact load detector that is resistant to disturbances and can further reduce hysteresis with a low-cost and manufacturable structure.
  • FIG. 2 is a diagram showing an installation configuration of a load detector according to Embodiment 1. It is arrow sectional drawing along the I-I line of FIG. It is arrow sectional drawing which shows the load detector which followed the II-II line of FIG. It is an explanatory view explaining a relation of displacement of a spring part, and stress.
  • FIG. 8 is an enlarged cross-sectional view showing a modification of the recess of the load detector according to the first embodiment.
  • FIG. 14 is an enlarged cross-sectional view showing another modification of the recess of the load detector according to the first embodiment.
  • FIG. 16 is an enlarged cross-sectional view showing another modification of the recess of the load detector according to the first embodiment.
  • FIG. 7 is a cross-sectional view showing an example of an installation configuration of a load detector according to Embodiment 2.
  • FIG. 10 is a cross-sectional view showing a load detector in accordance with a third embodiment.
  • FIG. 14 is a cross-sectional view showing a load detector according to a fourth embodiment.
  • FIG. 16 is an enlarged cross-sectional view showing a stopper of a load detector according to a fourth embodiment.
  • FIG. 21 is a cross-sectional view showing a modification of the recess of the load detector according to the fourth embodiment. It is a modification of the load detector concerning Embodiment 4, and is a sectional view showing a load detector using a plurality of displacement detection parts. It is a modification of the load detector concerning Embodiment 4, and is a sectional view showing a load detector which has four installation holes.
  • FIG. 14 is a cross-sectional view showing a load detector according to Embodiment 5;
  • FIG. 1 is a view showing an installation configuration of a load detector 5 according to Embodiment 1 of the present invention
  • FIG. 2 is a sectional view taken along the line II of FIG.
  • FIG. 2 is an arrow sectional view showing a load detector 5 taken along line II-II in FIG.
  • the X-axis direction in FIG. 1 is the width direction of the load detector 5, the Y-axis direction is the height direction of the load detector 5, the Z-axis direction is the depth direction of the load detector 5, and the same applies to the following figures. Use the code.
  • the load detected by the load detector 5 acts in the ⁇ Y direction.
  • the web 1 to be detected such as paper, cloth, film, metal foil, etc.
  • the web 1 to be detected is wound around and transported by the first roll 2a, the second roll 2b, and the third roll 2c.
  • Bearings 4 are fitted to both ends of the roll axis 3 which is the axis of the first roll 2a.
  • a load detector 5 mounted on the fixing member 7 is attached to each bearing 4.
  • the load detector 5 of the first embodiment detects the load F in the Y-axis direction acting on the load detector 5 from the roll axis 3 via the bearing 4.
  • the load F acting on the load detector 5 is a total force of the tension T of the web 1 as shown in FIG. 2, and the tension T is expressed by the following equation.
  • the load F can be detected by measuring the displacement or strain generated in the component members of the load detector 5 .
  • a differential transformer is used for detecting displacement
  • a strain gauge for example, is used for detecting strain.
  • the load detector 5 is a holding unit 8 that receives a load F acting in the Y-axis direction from the roll axis 3 via the bearing 4, and a displacement detection unit that measures displacement generated in the components of the holding unit 8 by the load F.
  • a differential transformer 9 is provided.
  • the holding unit 8 includes an inner ring portion 10 which receives a load from the roll axis 3 in an inner ring hole 10 c into which the bearing 4 into which the roll axis 3 is inserted is fitted, and the inner ring portion 10 so as to surround the inner ring portion 10. And an annular outer ring portion 11 fixed to the fixing member 7 and a plurality of (two in this example) spring portions 12 connecting the inner ring portion 10 and the outer ring portion 11.
  • the thickness in the Z-axis direction of the holding unit 8 is uniformly formed.
  • the inner ring portion 10 has an annular load support portion 10a, a core fixing portion 10b extending from the load support portion 10a in the X-axis direction, and an inner ring hole 10c in which the bearing 4 is fitted.
  • the spring portion 12 connects the inner ring portion 10 and the outer ring portion 11 and is a joint portion of the spring portion 12 and the outer ring portion 11 and is an end of the outer ring portion side spring portion which is an end of the spring portion 12 on the outer ring portion side.
  • An inner ring portion side spring portion end 12 b which is a connecting portion between the spring portion 12 and the inner ring portion 10 and which is an end on the inner ring portion side of the spring portion 12 is provided.
  • the spring portion 12 is formed in a straight line from the outer ring portion side spring portion end 12 a to the inner ring portion side spring portion end 12 b.
  • a first recess 13a is formed adjacent to the spring portion 12, and the first recess 13a constitutes one surface which is one surface of the spring portion 12.
  • a spring portion is formed between the outer ring portion side spring portion end 12a and the installation hole 11a2 closest to the outer ring portion side spring portion end 12a among the three installation holes 11a1, 11a2, 11a2.
  • a second recess 13 b is formed to be adjacent to 12, and the second recess 13 b constitutes the other surface which is the surface on the opposite side to the one surface of the spring portion 12.
  • the spring portion forming end 12c has a pair of recess portions 13 formed in the outer ring portion 11. If not, it corresponds to the outer ring spring portion end.
  • the outer ring portion side spring portion end 12a and the inner ring portion side spring portion end 12b are on the opposite side to a straight line B in the Y direction passing through the center A of the inner ring hole 10c, and the spring portion 12 crosses the straight line B. Further, the inner ring portion side spring portion end 12 b is provided at a position farthest in the X axis direction of the load support portion 10 a of the inner ring portion 10 from the outer ring portion side spring portion end 12 a.
  • the longitudinal direction of the spring portion 12 is perpendicular to the direction of the detected load, and the two spring portions 12 are parallel to each other.
  • the outer ring portion 11 is provided with mounting holes 11a1, 11a2, 11a2 for mounting bolts or the like formed at a plurality of locations (three locations in this example) at equal intervals in the circumferential direction for installation in the fixing member 7; Mounting fixing portions 11 b around the mounting holes 11 a 1, 11 a 2 and 11 a 2 on which a force (for example, a fastening force by a bolt) for installing the motor acts, the outer ring side spring end 12 a and the outer ring side spring end 12 a
  • the first low-rigidity portion 11c configured with the first recess 13a located between the closest installation hole 11a1, the outer ring portion side spring portion end 12a, and the second set installation hole closest to the outer ring portion side spring portion end 12a
  • a second low rigidity portion 11d having a bending rigidity equal to or lower than the first low rigidity portion 11c and a measuring instrument fixing portion 11e which is a mounting portion of the differential transformer coil 9a of the differential transformer 9 are provided between 11
  • the bending rigidity of the first low rigidity portion 11c is the smallest between the outer ring portion side spring portion end 12a and the mounting hole 11a1 closest to the outer ring portion side spring portion end 12a.
  • the thickness in the radial direction of the first low-rigidity portion 11c is the smallest between the outer ring portion side spring portion end 12a and the mounting hole 11a1 closest to the outer ring portion side spring portion end 12a, and further the outer ring portion side
  • a second low rigidity portion 11d is provided between the spring portion end 12a and the second closest installation hole 11a2 such that the radial thickness of the outer ring portion 11 is equal to or less than the thickness of the first low rigidity portion 11c.
  • the bending rigidity means a value obtained by multiplying the Young's modulus E of the material of the outer ring portion 11 and the cross-sectional second moment I in the circumferential direction.
  • the installation fixing portion 11b is a range in which the fastening force of the bolt mainly acts.
  • the size of the installation fixing portion 11b is, for example, , And a circle of diameter d + 2t around the mounting hole 11a.
  • the core fixing portion 10b Except for, it is formed in line symmetry with respect to a straight line in the X-axis direction passing through the center A of the inner ring hole 10c.
  • the differential transformer 9 has a differential transformer core 9 b fixed to the core fixing portion 10 b of the inner ring portion 10 and a differential transformer coil 9 a fixed to the measuring instrument fixing portion 11 e of the outer ring portion 11.
  • the relative displacement of the differential transformer coil 9a and the differential transformer core 9b in the Y-axis direction is measured.
  • the differential transformer coil 9a and the differential transformer core 9b detect displacement without contact. While a differential transformer uses a contact type sensor as a strain gauge used for strain detection, the differential transformer coil 9a and the differential transformer coil 9b, which are detection points, are noncontact types, so impact and vibration are caused. Etc. has the advantage of being strong against such loads.
  • the differential transformer can be fixed with a bolt or the like, and there is no need to worry about the deterioration of the adhesive, so detection accuracy under temperature and humidity conditions is better than detection with a strain gage. It is easy to secure the long-term reliability of Further, since the differential transformer can easily make the detection output larger than that of the strain gauge, it can be used as a detection device to obtain a load detector that is resistant to disturbances such as electrical noise.
  • the load detector 5 receives the load F in the Y-axis direction acting from the roll axis 3 via the bearing 4 at the load support portion 10a, and the displacement generated in the core fixing portion 10b by bending the spring portion 12 is measured. It measures with the differential transformer 9 installed in fixed part 11e.
  • the displacement of the measuring instrument fixing portion 11e to which the differential transformer coil 9a is fixed is smaller than the displacement of the core fixing portion 10b, so the measurement displacement by the differential transformer 9 is the core fixing portion It can be regarded as displacement of 10b in the Y-axis direction.
  • Hysteresis is a phenomenon in which the detection output of load F differs before and after load F, and the minute displacement of the joint surface that occurs when load F is applied does not completely return after removal of load F. Is the main cause of outbreaks.
  • the load detector 5 is often installed using a bolt, but when a slight displacement occurs in the installation fixing portion 11b at the time of load application, it is affected by the frictional force acting on the joint surface of the installation fixing portion 11b. Even after the load is removed, the displacement remains and hysteresis occurs.
  • the minute displacement of the joint surface generated in the mounting and fixing portion 11b is caused by the bending moment acting on the mounting and fixing portion 11b by the load F in the Y-axis direction, and the distortion occurs in the mounting and fixing portion 11b. Therefore, in order to reduce the hysteresis, it is necessary to reduce the bending moment acting on the mounting and fixing portion 11b and to reduce the distortion of the outer ring portion 11 generated in the mounting and fixing portion 11b. In particular, as the installation hole closer to the outer ring portion side spring portion end 12a is affected by the bending moment, the strain generated in the installation fixing portion 11b tends to be large. Therefore, the installation fixing portion 11b closest to the outer ring portion side spring portion end 12a It is important to reduce the strain generated in the
  • the load detector 5 does not have the recess 13 (the first recess 13a and the second recess 13b)
  • the outer ring portion side spring portion end 12a and the outer ring portion side spring portion end 12a are most On the line connecting the near mounting holes 11a1, distortion larger than the surrounding occurs.
  • the recess 13 is formed on a line connecting the outer ring portion side spring portion end 12a and the installation hole 11a1 closest to the outer ring portion side spring portion end 12a.
  • the above-mentioned strain can be shut off.
  • the bending rigidity of the first low rigidity portion 11c is smaller than the bending rigidity of the outer ring portion 11 between the outer ring portion side spring portion end 12a and the installation hole 11a1 closest to the outer ring portion side spring portion end 12a, The first low rigidity portion 11c is preferentially deformed, and the influence of the bending moment of the installation and fixing portion 11b can be reduced. Therefore, it is possible to reduce the distortion generated in the installation fixing portion 11b closest to the outer ring portion side spring portion end 12a and to reduce the hysteresis.
  • the first low rigidity portion 11c in which the thickness in the radial direction of the outer ring portion 11 is smaller than that of the periphery, a large strain locally occurs compared to the other portions of the outer ring portion 11, but the load of the first embodiment In the detector 5, the first low rigidity portion 11c is located at the most distant position from the mounting hole 11a1 between the outer ring portion side spring portion end 12a and the mounting hole 11a1 closest to the outer ring portion side spring portion end 12a. Do. Therefore, it is possible to reduce the influence of the strain locally generated in the first low rigidity portion 11c on the mounting hole 11a1 and the mounting fixing portion 11b in the periphery thereof, thereby reducing the hysteresis.
  • the bending rigidity of the outer ring portion 11 applied to the second closest installation hole 11a2 from the outer ring portion side spring portion end 12a is not particularly limited, but as in the load detector 5 of the first embodiment, the first low rigidity portion 11c or less If the second low rigidity portion 11d having bending rigidity is provided, the second low rigidity portion 11d is deformed to be larger than the first low rigidity portion 11c, and the influence of the bending moment can be further reduced. As a result, the strain generated in the installation fixing portion 11a1 closest to the outer ring portion side spring portion end 12a is further reduced, leading to further reduction of the hysteresis.
  • the second low rigidity portion 11d is separated from the second closest installation hole 11a2 from the outer ring portion side spring portion end 12a. If provided, it is possible to reduce the influence of the local strain generated in the second low rigidity portion 11d on the mounting and fixing portion 11b, and to reduce the hysteresis.
  • the recess 13 not only reduces the hysteresis but also forms a part of the surface of the spring portion 12 by providing the recess 13, so that the spring portion 12 can be elongated without requiring additional processing. Since the spring portion 12 can be made longer, the displacement generated in the core fixing portion 10b can be increased, the detection output can be increased, and a load detector resistant to disturbance can be obtained.
  • FIG. 4 is a cantilever that simulates one spring portion 12 with one end completely fixed and the other end free.
  • the longitudinal direction of the cantilever with no load applied is taken as the X-axis direction, and a load F is applied to the free end in the -Y-axis direction.
  • the length of the cantilever in the X-axis direction is L
  • the thickness in the Y-axis direction is h
  • the width in the Z-axis direction is b
  • the displacement ⁇ at the free end and the maximum stress ⁇ generated on the cantilever are as follows It is expressed by a formula.
  • ⁇ / ⁇ 2L 2 / (3Eh) ⁇ L 2 / h (4)
  • ⁇ / ⁇ 2L 2 / (3Eh) ⁇ L 2 / h (4)
  • the load detector 5 there are three mounting holes 11a1, 11a2 and 11a2, which are equally arranged in the circumferential direction of the outer ring 11, but the load detector 5 is fixed to the fixing member 7 If possible, the number and position of the mounting holes 11a1, 11a2, 11a2 are not particularly limited.
  • the gap between the spring 12 and the inner ring 10 or the spring 12 and the outer ring 11 If the width of the recess 13 is made larger than the width of the gap, the recess 13 can be processed using the same tool as the processing of the gap, so that tool replacement is unnecessary, the processing time is shortened, and the load detector 5 is manufactured. Cost can be reduced.
  • the first recess 13a is not limited to the shape shown in FIG. 3, and may have, for example, the shape shown in FIGS. Specifically, in FIG. 5, the first recess 13 a 1 having a semicircular tip from the inner peripheral side to the outer peripheral side of the outer ring portion 11 is provided in the outer ring portion 11 to form a first low rigidity portion 11 c 1. By making the tip of the first concave portion 13a1 into a semicircular shape, stress concentration of the first low rigidity portion 11c1 can be relaxed.
  • the radius of curvature of the tip of the first recess 13a can be increased, so that the stress concentration can be further alleviated.
  • the curvature radius of the tip is increased, the first low rigidity portion 11c1 which is large in the circumferential direction of the outer ring portion 11 is formed, so the amount of deformation in the first low rigidity portion 11c1 becomes large, and the bending moment is fixed by installation The influence exerted on the portion 11 b can be effectively reduced. Therefore, distortion generated in the mounting fixing portion 11b is reduced, and the hysteresis can be further reduced.
  • the first recess 13a3 in FIG. 7 is a circular hole. As long as the roll center 3 can be supported by the inner ring portion 10 via the bearing 4, the first recess 13 a 3 may rest on the inner ring portion 10 as shown in FIG. 7. By putting the first recess 13a3 on the inner ring portion 10, the diameter of the circular hole can be increased. Further, since the first recess 13a3 is a round hole, it can be easily processed by a lathe.
  • the spring portion 12 is on the opposite side of a straight line B in the Y direction passing the center A of the inner ring hole 10c between the outer ring portion side spring portion end 12a and the inner ring portion side spring portion end 12b.
  • the shape and the number thereof are not particularly limited as long as they cross, but as with the load detector 5 of the first embodiment (including its modification), it passes through the center A of the inner ring hole 10c and against the straight line in the X direction.
  • the spring portion 12 is axisymmetric, the spring portion 12 takes symmetrical displacement regardless of the load acting in the ⁇ Y direction, so that the same detection is possible for the load in either positive or negative direction. Become.
  • the inner ring portion side spring portion end 12b is provided at the position of the load support portion 10a farthest away from the outer ring portion side spring portion end 12a in the X-axis direction, and the spring portion 12 and the inner ring portion 10 are joined.
  • Can increase the length of As a result, a large displacement can be secured with respect to the stress, so that the detection output can be increased, and a load detector resistant to disturbance can be obtained.
  • the longitudinal direction of the spring portion 12 is perpendicular to the detection load, the spring portion 12 is largely bent by the bending moment due to the detection load, and the displacement generated in the inner ring portion 10 can be increased.
  • the width of the gap between the inner ring portion 10 forming the spring portion 12 and the spring portion 12 and the width of the gap between the outer ring portion 11 and the spring portion 12 are increased, foreign matter can be prevented from clogging the gap. Therefore, the displacement generated in the inner ring portion 10 and the spring portion 12 is not suppressed by the foreign matter, and the reliability of the detection performance is improved.
  • FIG. 8 is a modification of the load detector 5 according to the first embodiment, and is a cross-sectional view showing the load detector 5 having the stopper 14 which is a mechanism for preventing damage to the spring portion 12. It is an enlarged view which shows the stopper 14 of FIG.
  • the load detector 5 of FIG. 8 enlarges a portion of the outer ring portion 11 of the load detector 5 of FIG. 3 (specifically, the portion facing the inner ring portion side spring portion end 12 b of the spring portion 12) inward.
  • the stopper 14 is provided to reduce the gap between the outer ring portion 11 and the spring portion 12.
  • the other configuration is the same as that of the load detector 5 of FIG.
  • the shape or position of the stopper 14 is not specified, but if the distance between the surface of the stopper 14 and the surface of the spring portion 12 is made constant, the distance Since the contact is made in a region where the spring force 12 is constant (where the spring portion 12 and the outer ring portion 11 have the same shape), the contact area is larger than in the case of the different shape contact. Therefore, the contact stress is reduced, and the deformation and damage of the contact portion can be suppressed.
  • the stopper 14 is provided so that the outer ring portion 11 and the spring portion 12 contact each other at a position where the displacement of the spring portion 12 is large as in the vicinity of the inner ring portion side spring portion end 12 b, the stopper 14 and the spring portion 12 The slit width with can be increased. Therefore, the influence of the processing error of the slit width on the load at which the spring portion 12 and the stopper 14 contact is reduced, and the spring portion 12 can be brought into contact with the stopper 14 with a specified load with high accuracy.
  • the location where the stopper 14 contacts is not limited to the spring portion 12, and the deformation of the spring portion 12 may be suppressed by bringing the stopper 14 and the inner ring portion 10 into contact.
  • the position and shape of the core fixing portion 10b which is a displacement measurement point is not particularly limited, but in order to increase the displacement generated in the core fixing portion 10b due to the bending of the spring portion 12, the outer ring portion side spring portion 12a It is desirable to provide the core fixing portion 10b and the differential transformer core 9b at the same position.
  • the holding unit 8 is composed of a single part, but may be composed of a plurality of parts.
  • the outer ring portion 12 may be separate from the inner ring portion 10 and the spring portion 12, and the thickness of the outer ring portion 11 may be larger than that of the inner ring portion 10 and the spring portion 12.
  • the material of the holding unit 8 is, for example, iron-based materials such as carbon steel, high tensile steel, rolled steel, stainless steel, structural alloy steel, and plated steel using them as base materials, or aluminum, magnesium, titanium, Materials and alloy materials such as brass and copper may be used.
  • FIG. 10 is a cross-sectional view of a structure in which the spring portion does not cross the straight line B, which is a modification of the load detector 5 (including its modification) according to the first embodiment.
  • the outer ring portion side spring portion end 12a and the inner ring portion side spring portion end 12b may be on the same side with respect to a straight line B in the Y direction passing through the center A of the inner ring hole 10c, in other words, the spring portion 12 is a straight line It does not have to cross B.
  • the other structure is the same as that of FIG.
  • FIG. 11 is a cross-sectional view showing another detection structure of the load detector 5 (including its modification) according to the first embodiment.
  • the load F is detected by measuring the displacement generated in the core fixing portion 10 b using the differential transformer 9, but in this modification, a spring portion is used instead of the differential transformer 9.
  • the strain gauge 16 is attached to 12.
  • the strain gauge 16 is a deformation detection unit that detects the amount of deformation of the spring portion 12 deformed by the load F, that is, the strain of the spring portion 12.
  • the load F is detected based on the amount of deformation measured by the strain gauge 16.
  • the other configuration is the same as the load detector 5 shown in FIG.
  • the load F can be detected even if the displacement generated in the inner ring portion 10 is reduced. That is, since the bending rigidity of the spring portion 12 can be increased, the inner ring portion 10 can be firmly and stably supported, and the load detector 5 having a high natural frequency can be realized. Further, since the differential transformer 9 is not used, the processing of the core fixing portion 10b of the inner ring portion 10 and the measuring instrument fixing portion 11e of the outer ring portion 11 becomes unnecessary, and the holding unit is compared with the load detector 5 shown in FIG. The structure of 8 can be simplified.
  • the position at which the strain gauge 16 is attached is not particularly limited, but if it is attached in the vicinity of the end of the spring portion 12 of the outer ring portion side spring portion end 12a or the inner ring portion side spring portion end 12b, the detected output is large because the strain is large. it can.
  • Second Embodiment 12 is a front view showing an example of the spacer 6 used for installation of the load detector 5A of the second embodiment
  • FIG. 13 is an installation configuration using the spacer 6 of FIG. 11 of the load detector 5A of the second embodiment. It is a side view showing an example of.
  • the load detector 5A is fixed to the fixing member 7 via the case 15 by sandwiching the front and back of the load detector 5A with the spacer 6 shown in FIG.
  • both axial end surfaces of the holding unit 8 are covered by the case 15.
  • the case 15 is disposed with a gap between each of the inner ring portion 10 and the spring portion 12.
  • the spacer 6 plays a role of preventing the inner ring portion 10 and the spring portion 12 from contacting other members such as the fixing member 7 in the installed state, and when the load F acts, deformation of the inner ring portion 10 and the spring portion 12 causes other members to To prevent being blocked by friction with
  • the structure of the spacer 6 is not specified unless the inner ring portion 10 and the spring portion 12 come into contact with other members in the installed state, but as shown in FIG. If only the action portion 6a is enlarged and the connecting portion 6b connecting the force acting portions 6a is reduced, the influence of the contact with the concave portion 11c of the connecting portion 6b or the second low rigidity portion 11d can be reduced. Further, the spacer 6 is not limited to a single part, and the force acting part 6a may not be coupled by the connecting part 6b, and the force acting part 6a may be a plurality of parts.
  • the case 15 covers the entire surface of the holding unit 8 that is stretched by the X axis and the Y axis except where the roll axis 3 passes, and is attached to the outside of each spacer 6.
  • the load detector 5A can be protected from external contact and foreign matter.
  • the case 15 is provided with a step or the like so as to contact only the outer ring portion 11 and not contact the inner ring portion 10 and the spring portion 12, the spacer 6 can be omitted. It can improve.
  • the thickness in the Z-axis direction of the inner ring portion 10 and the spring portion 12 is smaller than that of the outer ring portion 11, contact between the inner ring portion 10 and the spring portion 12 and the case 15 can be prevented without using the spacer 6. Therefore, the spacer 6 can be eliminated and the number of parts can be reduced.
  • FIG. 14 is a cross-sectional view showing a load detector 5B according to Embodiment 3 of the present invention.
  • the spring portion 12 is bent at the spring portion forming end 12c.
  • the spring portion 12 includes a portion from the inner ring portion side spring portion end 12b of the spring portion 12 to the spring portion forming end 12c, and a recess 13 (a first recess 13a and a second recess 13b) of the spring 12
  • the extending direction is different in a portion from the spring portion forming end 12c which is a portion corresponding to the opening end to the outer ring portion side spring portion end 12a.
  • the portion of the spring portion 12 from the spring portion forming end 12c to the outer ring portion side spring portion end 12a is an outer ring portion side spring portion end with respect to the nearest installation hole 11a1 with the recess portion 13 with the spring portion forming end 12c as a base point. It is bent and formed so that 12a may separate.
  • a first low rigidity portion 11c is formed in the outer ring portion 11 by the first recess 13a, and a first low rigidity portion 11c is formed between the outer ring portion side spring portion end 12a and the mounting hole 11a1 closest to the outer ring portion side spring portion end 12a.
  • the bending rigidity of the low rigidity portion 11c is the smallest.
  • a second low rigidity portion 11d is formed by the second concave portion 13b, and between the outer ring portion side spring portion end 12a and the installation hole 11a2 closest to the outer ring portion side spring portion end 12a.
  • the second low rigidity portion 11 d has a bending rigidity equal to or less than the first low rigidity portion 11 c.
  • the other configuration is the same as the load detector 5 shown in FIG.
  • the outer ring portion side spring portion end 12a can be separated from the mounting hole 11a1 closest to the spring portion forming end 12c. Therefore, distortion generated in the mounting hole 11a1 can be reduced and hysteresis can be reduced.
  • the thickness of the portion of the spring portion 12 from the spring portion forming end 12c to the outer ring portion side spring portion end 12a can be easily adjusted. The stress generated at the spring end 12a can be easily reduced.
  • the bending rigidity of the outer ring portion 11 applied to the second closest installation hole 11a2 from the outer ring portion side spring portion end 12a is not particularly limited, but the bending rigidity of the first low rigidity portion 11c or less as in the load detector 5B of FIG. If the second low rigidity portion 11d is provided, the second low rigidity portion 11d is deformed more than the first low rigidity portion 11c. Thereby, the distortion generated in the installation fixing portion 11b1 closest to the outer ring portion side spring portion end 12a can be further reduced, and the hysteresis can be further reduced. Further, the shape of the recess 13 is not particularly limited. Moreover, although the load detector 5 of FIG. 14 is not provided with a stopper, for example, as in the load detector 5 of FIG. 9, a stopper may be provided by bringing a part of the outer ring portion close to the spring portion 12 .
  • FIG. 15 is a cross-sectional view showing a load detector 5C according to Embodiment 4 of the present invention
  • FIG. 16 is an enlarged view showing the stopper of FIG.
  • the load detector 5C according to the fourth embodiment like the load detector 5B according to the third embodiment (FIG. 14), the portion from the inner ring portion side spring portion end 12b of the spring portion 12 to the spring portion forming end 12c
  • the spring portion forming end 12c to the outer ring portion side spring portion end 12a are bent at the spring portion forming end 12c, and the extending direction is different.
  • the spring portion 12 is partially formed in a circular arc shape from the spring portion forming end 12c to the inner ring portion side spring portion end 12b.
  • Embodiment 1 to 3 Like the load detectors 5 to 5B (including the modified example), the difference is that they are not formed linearly from the spring portion forming end 12c to the inner ring portion side spring portion end 12b.
  • the load detector 5C includes an elongated hole 17a forming an outer surface of the spring portion 12, an elongated hole 17b forming an outer surface of the inner ring portion 11 and an inner surface of the spring portion 12, and the differential transformer 9 And a differential transformer attachment hole 17c for attaching the Among these, since the long hole 17a and the long hole 17b are partially formed in an arc shape, a part of the spring portion 12 configured by the long hole 17a and the long hole 17b is also formed in an arc shape. There is. The long hole 17a and the long hole 17b are connected to the differential transformer attachment hole 17 by a slit.
  • the spring portion 12 is coupled to the inner ring portion 10 at the inner ring portion spring portion end 12b provided at the position of the load support portion 10a farthest away from the outer ring portion side spring portion end 12a in the X-axis direction. It is formed in parallel with the X-axis direction from the end portion 12b to a point where the Y-direction straight line B passing through the spring portion 12 and the center A of the inner ring hole 10c intersects.
  • the portion from the spring portion forming end 12c to the outer ring portion side spring portion end 12a is a direction in which the outer ring portion side spring portion end 12a separates from the installation hole 11a1 closest to the spring portion forming end 12c. It is formed of the first recess 13a and the longitudinal end of the elongated hole 17a having a width in the radial direction. The radial width of the long hole 17a and the long hole 17b and the circumferential width of the first recess 13a are equal.
  • the other configuration is the same as the load detector 5 shown in FIG.
  • the load detector 5C can increase the length of the spring portion 12 by providing the inner ring portion side spring portion end 12b at a position most distant from the outer ring portion side spring portion end 12a in the X-axis direction.
  • the length of the inner ring portion 10 can be increased because the length of the spring portion 12 can be made longer than straight. That is, the detection output can be increased, and a load detector 5C resistant to disturbance can be obtained.
  • the spring portion 12 is effectively bent by the bending moment by the load, and the displacement of the inner ring portion 10 can be obtained.
  • the moving distance of the tool can be made smaller than the linear movement.
  • the center of the arc shape of the long hole 17b coincident with the center A of the inner ring hole 10c, the moving distance of the processing tool can be reduced while securing the space of the inner ring hole 10c into which the bearing 4 is inserted. Since the processing time of the long holes 17a and 17b can be shortened, the manufacturing cost of the load detector 5C can be reduced.
  • one surface of the spring portion 12 applied from the spring portion forming end 12c to the outer ring portion side spring portion end 12a is formed at a longitudinal end of the elongated hole 17a having a width in the radial direction. No other processing is required. Therefore, the moving distance of the tool can be reduced, leading to cost reduction of the load detector 5C.
  • the spring portion 12 since the spring portion 12 is bent at the spring portion forming end 12c, the outer ring portion side spring portion end 12a can be separated from the mounting hole 11a1 closest to the spring portion forming end 12c, so strain generated in the mounting hole 11a1 Can be reduced to reduce the hysteresis.
  • the width of the long hole 17a and the long hole 17b in the radial direction and the width of the first recess 13a are not particularly limited, but as in the load detector 5C of the fourth embodiment, the width of the long hole 17a and the long hole 17b in the radial direction If the width of the first concave portion 13a is equalized, machining can be similarly performed with the same tool, so that tool replacement is not necessary. Therefore, processing time can be shortened and the cost of the load detector 5C can be reduced. Further, if the radial width of the elongated holes 17a and the elongated holes 17b is increased, foreign matter is generated between the inner ring portion 10 and the spring portion 12 forming the spring portion 12 and between the outer ring portion 11 and the spring portion 12. It is hard to get stuck. Therefore, the displacement generated in the inner ring portion 10 and the spring portion 12 is not suppressed by the foreign matter, and the reliability of the detection performance is improved.
  • the spring portion 12 does not contact the outer ring portion 11 with a load less than the allowable load of the load detector 5C, but the allowable load
  • the outer peripheral surface of the spring portion 12 can be brought into contact with the outer ring portion 11 when a load exceeding the above acts. Thereby, since deformation of the spring portion 12 is suppressed, damage to the spring portion 12 can be prevented.
  • the position of the slit connecting the long hole 17a and the differential transformer attachment hole 17c is not specified, if the slit is provided on a straight line connecting the center A of the inner ring hole 10c and the installation hole 11a, the width and length of the long hole 17a Even if the length is increased, securing of the installation fixing portion 11b is facilitated.
  • the slit is provided in the vicinity of the inner ring portion side spring portion end 12c where the displacement of the spring portion 12 becomes large, the width of the slit can be increased. Therefore, the influence of the processing error of the width of the slit on the load that the outer ring portion 11 and the spring portion 12 contact with each other is reduced, and the spring portion 12 can be brought into contact with the outer ring portion 11 with high accuracy.
  • the bending rigidity of the outer ring portion 11 applied to the second closest installation hole 11a2 from the outer ring portion side spring portion end 12a is not particularly limited, but as in the load detector 5C of FIG. If the radial thickness of the outer ring portion 11 applied to the second closest installation hole 11a2 from the outer ring portion side spring portion end 12a is reduced by 17a, the second low rigidity portion has a bending rigidity equal to or less than the first low rigidity portion 11c.
  • 11 d can be provided in a wide range with respect to the outer ring portion 11. By providing the second low rigidity portion 11d in a wide range, the amount of deformation of the second low rigidity portion 11d becomes large, which leads to a further reduction of the influence of the bending moment due to the detected load.
  • the first recess 13a is not provided by providing the first recess 13a in order to increase the length of the spring portion and reduce the hysteresis as in the load detector 5C of FIG.
  • the hysteresis is reduced to about 0.6 times with respect to.
  • the first concave portion 13a is provided by providing the second low rigidity portion 11d having a bending rigidity smaller than that of the first low rigidity portion 11c between the second lower mounting portion 11a2 and the second outer ring portion side spring portion end 12a. It has been measured that the hysteresis can be reduced to about 0.4 times as compared to the case where no such phenomenon occurs.
  • FIG. 17 is a cross-sectional view showing a modification of the first recess of FIG.
  • the size of the first recess 13a is not particularly limited, but the length of the spring portion 12 can be further increased by enlarging the first recess 13a in the radial direction as in the load detector 5C of FIG.
  • the bending rigidity of the low rigidity portion 11c may be reduced to reduce the hysteresis.
  • FIG. 18 is a cross-sectional view showing a load detector using a plurality of displacement detectors, which is a modification of the load detector of FIG.
  • the number of displacement detectors 9 for detecting displacement is not specified.
  • the core fixing portion 10b is provided on a straight line C in the X direction passing through the center A of the inner ring hole 10c,
  • the two displacement detectors 9 may be attached so as to be line symmetrical with respect to the straight line C.
  • a load detector that is more resistant to disturbances can be obtained.
  • a displacement detection unit and a deformation detection unit such as a strain gauge may be used in combination.
  • FIG. 19 is a cross-sectional view showing a modification of the load detector of FIG. 15 and which is installed with four mounting holes.
  • the position and the number of the mounting holes 11a are not particularly limited, and a load detector 5C as shown in FIG. 19 may be used.
  • the load detector 5C in FIG. 19 has mounting holes 11a1, 11a1, 11a2 at positions symmetrical with respect to a straight line B in the Y direction passing through the center A of the inner ring hole 10c and a straight line C passing in the X direction. , 11a2 are provided four.
  • the spring portion 12 in order to provide the outer ring portion side spring portion end 12a at a position separated from the mounting hole 11a1, the spring portion 12 has a circular arc shape and extends to the vicinity of the straight line C.
  • a second low rigidity portion 11d is provided between the outer ring portion side spring portion end 12a and the second closest installation hole 11a2.
  • the bending stiffness of the first low rigidity portion 11c is the smallest between the outer ring portion side spring portion end 12a and the installation hole 11a1 closest to the outer ring portion side spring portion end 12a.
  • the bending rigidity of the second low rigidity portion 11 d is not particularly limited, but it is desirable that the bending rigidity is equal to or less than the bending rigidity of the first low rigidity portion 11 c.
  • the load detector 5C can be firmly mounted on the fixing member 7 by increasing the mounting holes 11a1 and 11a2. Further, by increasing the number of the mounting holes 11a1 and 11a, the necessary fastening force can be secured, so a bolt with a small diameter may be used, and the diameter of the mounting hole 11a can be reduced. Further, since the outer ring portion side spring portion end 12a is provided in the vicinity of the straight line C, the spring portion 12 can be made long and the detection output can be increased.
  • the installation hole 11a can be separated from the outer ring portion side spring end 12a by reducing the installation hole, the distortion of the installation fixing portion 11b can be reduced and the hysteresis can be easily reduced.
  • FIG. 20 is a cross-sectional view showing a load detector 5D according to Embodiment 5 of the present invention.
  • this load detector 5D two spring portions 12 linearly extending in the radial direction from the inner ring portion 10 to the outer ring portion 11 are provided on the same side with respect to the straight line C in the X direction passing through the center A of the inner ring hole 10c.
  • the two spring portions 12 are symmetrical with respect to a straight line B in the Y direction passing through the center A of the inner ring hole 10c.
  • the spring portion 12 forms an angle ⁇ s with the straight line C (X axis), and a part of the surface of the spring portion 12 is formed by the first concave portion 13a.
  • the bending rigidity of the first low rigidity portion 11c formed in the outer ring portion 11 by the first recess portion 13a is between the outer ring portion side spring portion end 12a and the mounting hole 11a1 closest to the outer ring portion side spring portion end 12a. It is smaller than the bending rigidity of the outer ring portion 11 in the above.
  • the bending rigidity of the outer ring portion 11 between the outer ring portion side spring portion end 12a and the mounting hole 11a2 which is the second closest to the outer ring portion side spring portion end 12a is not particularly limited, but the bending rigidity of the first low rigidity portion 11c or less It is desirable to provide a second low rigidity portion 11 d having Although the positions and the number of the mounting holes 11a1 and 11a2 are not specified, in this example, three positions are provided at equal intervals in the circumferential direction of the outer ring portion 11, and the mounting holes 11a1 are on the straight line B.
  • the spring portion 12 is not particularly limited as long as it is line symmetrical with respect to the straight line B.
  • the trajectory of displacement of the inner ring portion 10 does not become arc-shaped, but becomes a straight line parallel to the load direction (Y-axis direction).
  • a load detector with good linearity can be obtained.
  • the distance between the mounting hole 11a and the outer ring portion side spring portion end 12a can be easily adjusted by changing the angle ⁇ s.
  • the linearity is an index representing the magnitude of deviation of the measured value from an ideal straight line where the output of the differential transformer (displacement of the inner ring portion 10) is proportional to the detected load.
  • the web 1 has been described as an object to be applied to the rolls 2a to 2c, but a wire such as a cable may be used.
  • the configuration of the web 1 and the rolls 2a to 2c is not specified, and for example, the web 1 may be attached in the reverse direction to the rolls 2a to 2c.
  • the roll 2a can be supported, only one end of the roll axis 3 is supported by the load detectors 5 to 5D (including its modification), and the other end is not supported, and the free end is supported. You may
  • the load detectors 5 to 5D are fixed to the fixing member 7 using the bolt which is a fastening member
  • this is an example and may be a fastening member such as a screw.
  • the installation and fixing portion 11b is a portion to which a force for fixing the load detectors 5 to 5D (including the modification thereof) to the fixing member 7 acts.
  • the strain gauge may be applied not only to the first embodiment but also to the spring portion 12 of the second to fifth embodiments.
  • SYMBOLS 1 web (detection object), 2a, 2b, 2c roll, 3 roll axial center, 4 bearing, 5, 5A, 5B, 5C, 5D load detector, 6 spacer, 6a force acting part, 6b connecting part, 7 fixing member , 8 holding unit, 9 differential transformer (displacement detection unit), 9a differential transformer coil, 9b differential transformer core, 10 inner ring portion, 10a load support portion, 10b core fixing portion, 10c inner ring hole, 11 outer ring portion, 11a1 , 11a2 mounting hole, 11b mounting fixing portion, 11c first low rigidity portion, 11d second low rigidity portion, 11e measuring device fixing portion, 12 spring portion, 12a outer ring portion side spring portion end, 12b inner ring portion side spring portion end, 12c Spring forming end, 13 recesses, 13a first recesses, 13b second recesses, 14 stoppers, 15 cases, 16 strain gauges, 17a, 7b slot, 17c differential transformer mounting holes.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)
  • Measurement Of Force In General (AREA)

Abstract

This load detector 5 is provided with: a holding unit 8 having an inner ring 10 which holds a shaft for supporting a load, the holding unit 8 also having an outer ring 11 which is provided surrounding the inner ring 10 and which is fastened to an installation member by fastening members passing through a plurality of installation holes 11a1, 11a2 formed at circumferential intervals, the holding unit 8 further having two springs 12 which connect the inner ring 10 and the outer ring 11; a differential transformer 9 for detecting the displacement of the inner ring 10 caused by a load; and recesses 13 formed in outer ring-side spring ends, i.e. the ends of the springs 12, which face the outer ring, and comprising first recesses 13a and second recesses 13b, the first and second recesses 13a, 13b constituting the springs 12. The load detector 5 is further provided with: first low rigidity sections 11c which are formed by the first recesses 13a, are located between the outer ring-side spring ends and the installation hole 11a1, and have bending rigidity lower than that of the remaining portion of the outer ring; and second low rigidity sections 11d which are formed by second recesses 13b, are located between the outer ring-side spring ends and the installation holes 11a2, and have bending rigidity lower than or equal to that of the first low rigidity sections 11c.

Description

荷重検出器Load detector
 この発明は、例えば紙、布、フィルム、金属箔等のウエブまたはケーブル等の線材に作用する張力をこれらが巻き付くロールに作用する荷重として検出する荷重検出器に関する。 The present invention relates to a load detector which detects tension acting on a wire such as web, cable or the like such as paper, cloth, film or metal foil as a load acting on a roll on which these are wound.
 紙、布、フィルム、金属箔等のウエブの巻取りや印刷、加工工程において、しわ寄り、たわみ、印刷ずれ等の不具合を防ぐために、ウエブに働く張力を制御する必要がある。張力の制御は、ウエブに作用する張力を当該ウエブが巻きつくロールに作用する荷重として検出することで行われる。ロールに作用する荷重の検出には荷重検出器が用いられ、荷重検出器は、外壁等にボルトを用いて据えつけられることが多い。荷重検出器が外壁等にボルトを用いて据えつけられると、検出性能の1つであるヒステリシスが増大する問題がある。そこで、特許文献1に記載の荷重検出器では、検出荷重で撓むばね部と据付穴との間に周囲よりも曲げ剛性が小さい箇所を設けることにより、ヒステリシスを低減している。 In the winding, printing, and processing steps of a web such as paper, cloth, film, metal foil, etc., it is necessary to control the tension acting on the web in order to prevent defects such as wrinkles, deflection, and printing deviation. The control of tension is performed by detecting the tension acting on the web as a load acting on the roll wound by the web. A load detector is used to detect the load acting on the roll, and the load detector is often attached to an outer wall or the like using a bolt. When a load detector is mounted on an outer wall or the like using a bolt, there is a problem that hysteresis, which is one of detection performances, is increased. Therefore, in the load detector described in Patent Document 1, the hysteresis is reduced by providing a portion having a bending rigidity smaller than that of the periphery between the spring portion bent due to the detected load and the installation hole.
特許第6104487号Patent No. 6104 487
 ところで、上記特許文献1の荷重検出器では、当該荷重検出器に生じる変位によって荷重を検出しており、この方式では、変位が小さいと検出出力が小さくなるため、検出出力がノイズ等の外乱の影響を受け、検出性能が低下しやすい。変位を大きくしつつ、ばね部に必要な強度を確保するには、ばね部の長さを大きくすることが考えられるものの、上記特許文献1の荷重検出器では、荷重検出器の大きさを変えずに、ばね部を長くしようとすると、ばね部を折り返す等する必要があり、構造が複雑となり製造コストが増加してしまう。また、周囲よりも曲げ剛性が小さい箇所を、ばね部と据付穴との間に単純に設けるだけでは、ヒステリシスの低減に限界がある。 By the way, in the load detector of the above-mentioned patent documents 1, load is detected by displacement which arises in the load detector concerned, and since detection output becomes small if displacement is small in this method, detection output is a disturbance such as noise Affected, detection performance is prone to decline. Although it is conceivable to increase the length of the spring portion in order to secure the necessary strength for the spring portion while increasing the displacement, in the load detector of Patent Document 1, the size of the load detector is changed. Instead, if the spring portion is to be elongated, the spring portion needs to be folded back, which complicates the structure and increases the manufacturing cost. Further, there is a limit to the reduction of the hysteresis by simply providing a portion having a bending stiffness smaller than that of the surroundings between the spring portion and the mounting hole.
 本発明は、上記に鑑みてなされたものであり、低コストで製造可能な構造で、外乱に強く、ヒステリシスの更なる低減を図ることのできる荷重検出器を提供することを目的とする。 The present invention has been made in view of the above, and an object of the present invention is to provide a load detector that is resistant to disturbances and can further reduce hysteresis with a structure that can be manufactured at low cost.
 この発明の荷重検出器は、荷重を支持する軸を保持する内輪部、この内輪部を囲って設けられ周方向に間隔をおいて複数形成された据付穴を通じて締結部材により据付部材に締結される外輪部、及び内輪部と外輪部とを繋ぐ複数のばね部を有する保持ユニットと、荷重により生じる内輪部の変位を検出する変位検出部と、ばね部の外輪部の側の端である外輪部側ばね部端に形成された凹部と、を備える。 The load detector according to the present invention is fastened to the mounting member by the fastening member through the inner ring portion holding the shaft supporting the load, and a plurality of mounting holes provided surrounding the inner ring portion and formed at intervals in the circumferential direction. A holding unit having a plurality of spring portions connecting an outer ring portion and an inner ring portion and an outer ring portion, a displacement detection portion detecting a displacement of the inner ring portion caused by a load, and an outer ring portion which is an end of the spring portion on the outer ring portion side And a recess formed at the end of the side spring portion.
 本発明によれば、低コストで製造可能な構造で、外乱に強く、ヒステリシスの更なる低減ができる小型な荷重検出器を提供することができる。 According to the present invention, it is possible to provide a compact load detector that is resistant to disturbances and can further reduce hysteresis with a low-cost and manufacturable structure.
実施の形態1に係る荷重検出器の据付構成を示す図である。FIG. 2 is a diagram showing an installation configuration of a load detector according to Embodiment 1. 図1のI―I線に沿った矢視断面図である。It is arrow sectional drawing along the I-I line of FIG. 図1のII―II線に沿った荷重検出器を示す矢視断面図である。It is arrow sectional drawing which shows the load detector which followed the II-II line of FIG. ばね部の変位と応力の関係を説明する説明図である。It is an explanatory view explaining a relation of displacement of a spring part, and stress. 実施の形態1に係る荷重検出器の凹部の変形例を示す拡大断面図である。FIG. 8 is an enlarged cross-sectional view showing a modification of the recess of the load detector according to the first embodiment. 実施の形態1に係る荷重検出器の凹部の他の変形例を示す拡大断面図である。FIG. 14 is an enlarged cross-sectional view showing another modification of the recess of the load detector according to the first embodiment. 実施の形態1に係る荷重検出器の凹部のその他の変形例を示す拡大断面図である。FIG. 16 is an enlarged cross-sectional view showing another modification of the recess of the load detector according to the first embodiment. 実施の形態1に係る荷重検出器の変形例であって、ストッパを備える変形例を示す断面図。It is a modification of the load detector which concerns on Embodiment 1, Comprising: Sectional drawing which shows a modification provided with a stopper. 図8の拡大断面図である。It is an expanded sectional view of FIG. 実施の形態1に係る荷重検出器の変形例であって、ばね部が直線Bを横切らない構造の断面図である。It is a modification of the load detector concerning Embodiment 1, and a sectional view of the structure where a spring part does not cross straight line B. 実施の形態1に係る荷重検出器の変形例であって、検出構造が異なる変形例を示す断面図。It is a modification of the load detector concerning Embodiment 1, and is a sectional view showing the modification from which detection structure differs. 実施の形態2に係る荷重検出器の据付に用いるスペーサの一例を示す正面図である。It is a front view which shows an example of the spacer used for installation of the load detector which concerns on Embodiment 2. FIG. 実施の形態2に係る荷重検出器の据付構成例を示す断面図である。FIG. 7 is a cross-sectional view showing an example of an installation configuration of a load detector according to Embodiment 2. 実施の形態3に係る荷重検出器を示す断面図である。FIG. 10 is a cross-sectional view showing a load detector in accordance with a third embodiment. 実施の形態4に係る荷重検出器を示す断面図である。FIG. 14 is a cross-sectional view showing a load detector according to a fourth embodiment. 実施の形態4に係る荷重検出器のストッパを示す拡大断面図である。FIG. 16 is an enlarged cross-sectional view showing a stopper of a load detector according to a fourth embodiment. 実施の形態4に係る荷重検出器の凹部の変形例を示す断面図である。FIG. 21 is a cross-sectional view showing a modification of the recess of the load detector according to the fourth embodiment. 実施の形態4に係る荷重検出器の変形例であって、複数の変位検出部を用いた荷重検出器を示す断面図である。It is a modification of the load detector concerning Embodiment 4, and is a sectional view showing a load detector using a plurality of displacement detection parts. 実施の形態4に係る荷重検出器の変形例であって、4つの据付穴を有する荷重検出器を示す断面図である。It is a modification of the load detector concerning Embodiment 4, and is a sectional view showing a load detector which has four installation holes. 実施の形態5に係る荷重検出器を示す断面図である。FIG. 14 is a cross-sectional view showing a load detector according to Embodiment 5;
(実施の形態1)
 図1は、この発明の実施の形態1に係る荷重検出器5の据付構成を示す図であり、図2は、図1のI―I線に沿った矢視断面図であり、図3は、図1のII―II線に沿った荷重検出器5を示す矢視断面図である。なお、図1のX軸方向は荷重検出器5の幅方向、Y軸方向は荷重検出器5の高さ方向、Z軸方向は荷重検出器5の奥行き方向とし、以降の図においても同様の符号を用いる。荷重検出器5で検出する荷重は、±Y方向に作用する。
Embodiment 1
FIG. 1 is a view showing an installation configuration of a load detector 5 according to Embodiment 1 of the present invention, FIG. 2 is a sectional view taken along the line II of FIG. FIG. 2 is an arrow sectional view showing a load detector 5 taken along line II-II in FIG. The X-axis direction in FIG. 1 is the width direction of the load detector 5, the Y-axis direction is the height direction of the load detector 5, the Z-axis direction is the depth direction of the load detector 5, and the same applies to the following figures. Use the code. The load detected by the load detector 5 acts in the ± Y direction.
 紙、布、フィルム、金属箔等の検出対象であるウエブ1は、第1のロール2a、第2のロール2b、第3のロール2cに巻き掛けられて移送される。第1のロール2aの軸であるロール軸心3の両端部にはそれぞれ軸受4が嵌め込まれる。各軸受4には固定部材7に据付けられる荷重検出器5が取り付けられる。 The web 1 to be detected, such as paper, cloth, film, metal foil, etc., is wound around and transported by the first roll 2a, the second roll 2b, and the third roll 2c. Bearings 4 are fitted to both ends of the roll axis 3 which is the axis of the first roll 2a. A load detector 5 mounted on the fixing member 7 is attached to each bearing 4.
 実施の形態1の荷重検出器5は、ロール軸心3から軸受4を介して荷重検出器5に作用するY軸方向の荷重Fを検出する。 The load detector 5 of the first embodiment detects the load F in the Y-axis direction acting on the load detector 5 from the roll axis 3 via the bearing 4.
 荷重検出器5に作用する荷重Fは、図2に示すように、ウエブ1の張力Tの合力であり、張力Tは次式で表わされる。 The load F acting on the load detector 5 is a total force of the tension T of the web 1 as shown in FIG. 2, and the tension T is expressed by the following equation.
  T=(F-W)/2cosθ ・・・・(1)
 ここで、θは図2に示す抱き角、Wはロール2aの重量であり、荷重Fを測定することで、式(1)より張力Tを得ることができる。
T = (F−W) / 2 cos θ (1)
Here, θ is the holding angle shown in FIG. 2 and W is the weight of the roll 2a. By measuring the load F, the tension T can be obtained from the equation (1).
 荷重Fと変位との間、及び荷重Fとひずみとの間には比例関係が成立するため、荷重検出器5の構成部材に発生する変位もしくはひずみを測定することで荷重Fが検出可能である。変位の検出には例えば差動トランスが、ひずみの検出には例えばひずみゲージが、検出装置としてそれぞれ用いられる。 Since a proportional relationship is established between the load F and the displacement, and between the load F and the strain, the load F can be detected by measuring the displacement or strain generated in the component members of the load detector 5 . For example, a differential transformer is used for detecting displacement, and a strain gauge, for example, is used for detecting strain.
 荷重検出器5は、ロール軸心3からY軸方向に作用する荷重Fを軸受4を介して受ける保持ユニット8と、荷重Fにより保持ユニット8の構成部材に生じる変位を測定する変位検出部である差動トランス9と、を備えている。 The load detector 5 is a holding unit 8 that receives a load F acting in the Y-axis direction from the roll axis 3 via the bearing 4, and a displacement detection unit that measures displacement generated in the components of the holding unit 8 by the load F. A differential transformer 9 is provided.
 保持ユニット8は、ロール軸心3が挿通される軸受4が嵌め込まれる内輪穴10cにて当該ロール軸心3からの荷重を受ける内輪部10と、この内輪部10を囲うように当該内輪部10の外側に形成された、固定部材7に固定される円環状の外輪部11と、内輪部10と外輪部11とを繋ぐ複数(この例では2本)のばね部12と、を有する。なお、保持ユニット8のZ軸方向の厚みは一様に形成されている。 The holding unit 8 includes an inner ring portion 10 which receives a load from the roll axis 3 in an inner ring hole 10 c into which the bearing 4 into which the roll axis 3 is inserted is fitted, and the inner ring portion 10 so as to surround the inner ring portion 10. And an annular outer ring portion 11 fixed to the fixing member 7 and a plurality of (two in this example) spring portions 12 connecting the inner ring portion 10 and the outer ring portion 11. The thickness in the Z-axis direction of the holding unit 8 is uniformly formed.
 内輪部10は、円環状の荷重支持部10aと、この荷重支持部10aからX軸方向に延びたコア固定部10bと、軸受4が嵌め込まれる内輪穴10cと、を有している。 The inner ring portion 10 has an annular load support portion 10a, a core fixing portion 10b extending from the load support portion 10a in the X-axis direction, and an inner ring hole 10c in which the bearing 4 is fitted.
 ばね部12は、内輪部10と外輪部11を繋いでおり、ばね部12と外輪部11との結合部分であって当該ばね部12の外輪部の側の端である外輪部側ばね部端12aと、ばね部12と内輪部10との結合部分であって当該ばね部12の内輪部の側の端である内輪部側ばね部端12bとを有している。ばね部12は、外輪部側ばね部端12aから内輪部側ばね部端12bまで直線状に形成されている。 The spring portion 12 connects the inner ring portion 10 and the outer ring portion 11 and is a joint portion of the spring portion 12 and the outer ring portion 11 and is an end of the outer ring portion side spring portion which is an end of the spring portion 12 on the outer ring portion side. An inner ring portion side spring portion end 12 b which is a connecting portion between the spring portion 12 and the inner ring portion 10 and which is an end on the inner ring portion side of the spring portion 12 is provided. The spring portion 12 is formed in a straight line from the outer ring portion side spring portion end 12 a to the inner ring portion side spring portion end 12 b.
 また、外輪部11には、外輪部側ばね部端12aと後述する複数(この例では3つ)の据付穴11a1,11a2,11a2のうち当該外輪部側ばね部端12aから最も近い据付穴11a1との間にばね部12に隣接するように第一凹部13aが形成されており、当該第一凹部13aは、ばね部12の一方の面である一面を構成している。同様に、外輪部11には、外輪部側ばね部端12aと3つの据付穴11a1,11a2,11a2のうち当該外輪部側ばね部端12aから2番目に近い据付穴11a2との間にばね部12に隣接するように第二凹部13bが形成されており、当該第二凹部13bは、ばね部12の一面とは反対側の面である他面を構成している。 Further, in the outer ring portion 11, the mounting hole 11a1 closest to the outer ring portion side spring portion end 12a among the outer ring portion side spring portion end 12a and a plurality of (three in this example) mounting holes 11a1, 11a2 and 11a2 described later. And a first recess 13a is formed adjacent to the spring portion 12, and the first recess 13a constitutes one surface which is one surface of the spring portion 12. Similarly, in the outer ring portion 11, a spring portion is formed between the outer ring portion side spring portion end 12a and the installation hole 11a2 closest to the outer ring portion side spring portion end 12a among the three installation holes 11a1, 11a2, 11a2. A second recess 13 b is formed to be adjacent to 12, and the second recess 13 b constitutes the other surface which is the surface on the opposite side to the one surface of the spring portion 12.
 ちなみに、ばね部12の第一凹部13a及び第二凹部13bの開口端に対応する部位をばね部形成端12cとすると、ばね部形成端12cは、外輪部11に一対の凹部13が形成されていない場合、外輪部ばね部端に相当する。 By the way, assuming that a portion corresponding to the opening end of the first recess 13a and the second recess 13b of the spring portion 12 is a spring portion forming end 12c, the spring portion forming end 12c has a pair of recess portions 13 formed in the outer ring portion 11. If not, it corresponds to the outer ring spring portion end.
 外輪部側ばね部端12aと内輪部側ばね部端12bとは、内輪穴10cの中心Aを通るY方向の直線Bに対して反対側にあり、ばね部12は直線Bを横切っている。また、内輪部側ばね部端12bは、外輪部側ばね部端12aから内輪部10の荷重支持部10aのX軸方向に最も離れた位置に設けられる。ばね部12の長手方向は、検出荷重の方向に対して垂直であり、2本のばね部12は互いに平行である。 The outer ring portion side spring portion end 12a and the inner ring portion side spring portion end 12b are on the opposite side to a straight line B in the Y direction passing through the center A of the inner ring hole 10c, and the spring portion 12 crosses the straight line B. Further, the inner ring portion side spring portion end 12 b is provided at a position farthest in the X axis direction of the load support portion 10 a of the inner ring portion 10 from the outer ring portion side spring portion end 12 a. The longitudinal direction of the spring portion 12 is perpendicular to the direction of the detected load, and the two spring portions 12 are parallel to each other.
 外輪部11は、固定部材7に据付けるために周方向に等しい間隔を置いて複数個所(この例では3か所)に形成されたボルト等を取付ける据付穴11a1,11a2,11a2と、荷重検出器を据付けるための力(例えば、ボルトによる締結力)が作用する据付穴11a1,11a2,11a2の周囲の据付固定部11bと、外輪部側ばね部端12aと当該外輪部側ばね端12aから最も近い据付穴11a1との間に位置する第一凹部13aで構成される第一低剛性部11cと、外輪部側ばね部端12aと当該外輪部側ばね部端12aから2番目に近い据付穴11a2との間に第一低剛性部11c以下の曲げ剛性をもつ第二低剛性部11dと、差動トランス9の差動トランスコイル9aの取付け箇所である測定器固定部11eと、を有している。 The outer ring portion 11 is provided with mounting holes 11a1, 11a2, 11a2 for mounting bolts or the like formed at a plurality of locations (three locations in this example) at equal intervals in the circumferential direction for installation in the fixing member 7; Mounting fixing portions 11 b around the mounting holes 11 a 1, 11 a 2 and 11 a 2 on which a force (for example, a fastening force by a bolt) for installing the motor acts, the outer ring side spring end 12 a and the outer ring side spring end 12 a The first low-rigidity portion 11c configured with the first recess 13a located between the closest installation hole 11a1, the outer ring portion side spring portion end 12a, and the second set installation hole closest to the outer ring portion side spring portion end 12a A second low rigidity portion 11d having a bending rigidity equal to or lower than the first low rigidity portion 11c and a measuring instrument fixing portion 11e which is a mounting portion of the differential transformer coil 9a of the differential transformer 9 are provided between 11a2. The That.
 外輪部側ばね部端12aと当該外輪部側ばね部端12aに最も近い据付穴11a1との間では、第一低剛性部11cの曲げ剛性が最も小さい。詳しくは、外輪部側ばね部端12aと当該外輪部側ばね部端12aから最も近い据付穴11a1との間においては、第一低剛性部11cの径方向の厚みが最も小さく、更に外輪部側ばね部端12aから2番目に近い据付穴11a2との間において、外輪部11の径方向の厚みが第一低剛性部11cの厚み以下の箇所である第二低剛性部11dを有する。なお、ここでの曲げ剛性とは、外輪部11の材質のヤング率Eと周方向の断面二次モーメントIを掛けた値を意味する。また、荷重検出器5をボルトで据付ける場合、据付固定部11bは、ボルトの締結力が主に作用する範囲である。荷重検出器5を固定部材7にボルトで据付ける場合、据付に用いるボルト頭の直径をd、保持ユニット8のZ軸方向の厚みをtとすれば、据付固定部11bの大きさは、例えば、据付穴11aを中心とした直径d+2tの円である。 The bending rigidity of the first low rigidity portion 11c is the smallest between the outer ring portion side spring portion end 12a and the mounting hole 11a1 closest to the outer ring portion side spring portion end 12a. Specifically, the thickness in the radial direction of the first low-rigidity portion 11c is the smallest between the outer ring portion side spring portion end 12a and the mounting hole 11a1 closest to the outer ring portion side spring portion end 12a, and further the outer ring portion side A second low rigidity portion 11d is provided between the spring portion end 12a and the second closest installation hole 11a2 such that the radial thickness of the outer ring portion 11 is equal to or less than the thickness of the first low rigidity portion 11c. Here, the bending rigidity means a value obtained by multiplying the Young's modulus E of the material of the outer ring portion 11 and the cross-sectional second moment I in the circumferential direction. When the load detector 5 is installed with a bolt, the installation fixing portion 11b is a range in which the fastening force of the bolt mainly acts. When the load detector 5 is installed on the fixing member 7 with a bolt, assuming that the diameter of the bolt head used for installation is d and the thickness of the holding unit 8 in the Z-axis direction is t, the size of the installation fixing portion 11b is, for example, , And a circle of diameter d + 2t around the mounting hole 11a.
 保持ユニット8は、第1のロール2a、第2のロール2b、及び第3のロール2cのウエブ1に対する取り付け方法によっては+Y方向と-Y方向のどちらにも荷重を受けるため、コア固定部10bを除き、内輪穴10cの中心Aを通るX軸方向の直線に対して線対称に形成されている。 Since the holding unit 8 receives a load in both the + Y direction and the -Y direction depending on the attachment method of the first roll 2a, the second roll 2b, and the third roll 2c to the web 1, the core fixing portion 10b Except for, it is formed in line symmetry with respect to a straight line in the X-axis direction passing through the center A of the inner ring hole 10c.
 差動トランス9は、内輪部10のコア固定部10bに固定される差動トランスコア9bと、外輪部11の測定器固定部11eに固定される差動トランスコイル9aと、を有しており、差動トランスコイル9aと、差動トランスコア9bとのY軸方向の相対変位を測定する。差動トランス9は、差動トランスコイル9aと差動トランスコア9bとが非接触で変位を検出する。差動トランスは、ひずみの検出に用いるひずみゲージが接触式センサであるのに対して、検出箇所である差動トランスコイル9aと差動トランスコイル9bとが非接触式であるため、衝撃や振動などの負荷に強いという利点がある。また、差動トランスは、ひずみの検出に用いるひずみゲージと異なり、ボルト等による固定ができ、接着剤の劣化を懸念する必要が無いため、ひずみゲージによる検出よりも温湿度環境下での検出精度の長期信頼性を確保しやすい。また、差動トランスは、ひずみゲージよりも検出出力を大きくしやすいため、検出装置として用いれば、電気ノイズなどの外乱に強い荷重検出器を得ることができる。 The differential transformer 9 has a differential transformer core 9 b fixed to the core fixing portion 10 b of the inner ring portion 10 and a differential transformer coil 9 a fixed to the measuring instrument fixing portion 11 e of the outer ring portion 11. The relative displacement of the differential transformer coil 9a and the differential transformer core 9b in the Y-axis direction is measured. In the differential transformer 9, the differential transformer coil 9a and the differential transformer core 9b detect displacement without contact. While a differential transformer uses a contact type sensor as a strain gauge used for strain detection, the differential transformer coil 9a and the differential transformer coil 9b, which are detection points, are noncontact types, so impact and vibration are caused. Etc. has the advantage of being strong against such loads. Also, unlike a strain gage used for strain detection, the differential transformer can be fixed with a bolt or the like, and there is no need to worry about the deterioration of the adhesive, so detection accuracy under temperature and humidity conditions is better than detection with a strain gage. It is easy to secure the long-term reliability of Further, since the differential transformer can easily make the detection output larger than that of the strain gauge, it can be used as a detection device to obtain a load detector that is resistant to disturbances such as electrical noise.
 荷重検出器5は、ロール軸心3から軸受4を介して作用するY軸方向の荷重Fを荷重支持部10aで受け、ばね部12が撓むことでコア固定部10bに生じる変位を測定器固定部11eに設置された差動トランス9で測定する。この荷重検出器5では、差動トランスコイル9aが固定された測定器固定部11eの変位は、コア固定部10bの変位に比べて微小なため、差動トランス9による測定変位は、コア固定部10bのY軸方向の変位とみなすことができる。 The load detector 5 receives the load F in the Y-axis direction acting from the roll axis 3 via the bearing 4 at the load support portion 10a, and the displacement generated in the core fixing portion 10b by bending the spring portion 12 is measured. It measures with the differential transformer 9 installed in fixed part 11e. In this load detector 5, the displacement of the measuring instrument fixing portion 11e to which the differential transformer coil 9a is fixed is smaller than the displacement of the core fixing portion 10b, so the measurement displacement by the differential transformer 9 is the core fixing portion It can be regarded as displacement of 10b in the Y-axis direction.
 次に、荷重検出器5の検出性能に大きな影響を及ぼすヒステリシスについて説明する。 ヒステリシスは、荷重Fの検出出力が荷重Fの負荷前後で異なる現象であり、荷重Fの負荷時に生じた接合面の微小なずれが、荷重Fを取り除いた後も完全には元に戻らないことが主な発生原因である。 Next, the hysteresis that greatly affects the detection performance of the load detector 5 will be described. Hysteresis is a phenomenon in which the detection output of load F differs before and after load F, and the minute displacement of the joint surface that occurs when load F is applied does not completely return after removal of load F. Is the main cause of outbreaks.
 荷重検出器5の据付は、上述のように、ボルトを用いることが多いが、荷重負荷時に据付固定部11bに微小なずれが生じると、据付固定部11bの接合面に働く摩擦力の影響で荷重を取り除いた後もずれが残り、ヒステリシスが発生する。 As described above, the load detector 5 is often installed using a bolt, but when a slight displacement occurs in the installation fixing portion 11b at the time of load application, it is affected by the frictional force acting on the joint surface of the installation fixing portion 11b. Even after the load is removed, the displacement remains and hysteresis occurs.
 据付固定部11bに生じる接合面の微小なずれは、Y軸方向の荷重Fで据付固定部11bに曲げモーメントが作用し、据付固定部11bにひずみが生じることに起因する。そのため、ヒステリシスを小さくするには、据付固定部11bに作用する曲げモーメントを小さくし、据付固定部11bに生じる外輪部11のひずみを低減する必要がある。特に、外輪部側ばね部端12aに近い据付穴ほど、曲げモーメントの影響を受けて、据付固定部11bに生じるひずみは大きくなりやすいため、外輪部側ばね部端12aに最も近い据付固定部11bに生じるひずみを小さくすることが重要となる。 The minute displacement of the joint surface generated in the mounting and fixing portion 11b is caused by the bending moment acting on the mounting and fixing portion 11b by the load F in the Y-axis direction, and the distortion occurs in the mounting and fixing portion 11b. Therefore, in order to reduce the hysteresis, it is necessary to reduce the bending moment acting on the mounting and fixing portion 11b and to reduce the distortion of the outer ring portion 11 generated in the mounting and fixing portion 11b. In particular, as the installation hole closer to the outer ring portion side spring portion end 12a is affected by the bending moment, the strain generated in the installation fixing portion 11b tends to be large. Therefore, the installation fixing portion 11b closest to the outer ring portion side spring portion end 12a It is important to reduce the strain generated in the
 荷重検出器5に凹部13(第一凹部13a及び第二凹部13b)が無い場合、荷重検出器に荷重Fが作用すると、外輪部側ばね部端12aと当該外輪部側ばね部端12aから最も近い据付穴11a1とを結ぶ線分上に、周囲よりも大きなひずみが生じる。 In the case where the load detector 5 does not have the recess 13 (the first recess 13a and the second recess 13b), when the load F acts on the load detector, the outer ring portion side spring portion end 12a and the outer ring portion side spring portion end 12a are most On the line connecting the near mounting holes 11a1, distortion larger than the surrounding occurs.
 その点、実施の形態1の荷重検出器5では、外輪部側ばね部端12aと当該外輪部側ばね部端12aから最も近い据付穴11a1とを結ぶ線分上に凹部13(詳しくは第一凹部13a)を設けていることにより、前述のひずみを遮断できる。更に、第一低剛性部11cの曲げ剛性が、外輪部側ばね部端12aと当該外輪部側ばね部端12aから最も近い据付穴11a1との間における外輪部11の曲げ剛性よりも小さいため、第一低剛性部11cが優先的に変形し、据付固定部11bの曲げモーメントの影響を低減できる。そのため、外輪部側ばね部端12aに最も近い据付固定部11bに生じるひずみを小さくし、ヒステリシスを低減できる。 In that point, in the load detector 5 according to the first embodiment, the recess 13 is formed on a line connecting the outer ring portion side spring portion end 12a and the installation hole 11a1 closest to the outer ring portion side spring portion end 12a. By providing the concave portion 13a), the above-mentioned strain can be shut off. Furthermore, since the bending rigidity of the first low rigidity portion 11c is smaller than the bending rigidity of the outer ring portion 11 between the outer ring portion side spring portion end 12a and the installation hole 11a1 closest to the outer ring portion side spring portion end 12a, The first low rigidity portion 11c is preferentially deformed, and the influence of the bending moment of the installation and fixing portion 11b can be reduced. Therefore, it is possible to reduce the distortion generated in the installation fixing portion 11b closest to the outer ring portion side spring portion end 12a and to reduce the hysteresis.
 また、外輪部11の径方向の厚みが周囲よりも小さい第一低剛性部11cでは、外輪部11の他の部位と比較して局所的に大きなひずみが発生するが、実施の形態1の荷重検出器5では、外輪部側ばね部端12aと当該外輪部側ばね部端12aに一番近い据付穴11a1との間において、第一低剛性部11cが据付穴11a1から最も離れた箇所に位置する。そのため、第一低剛性部11cに局所的に生じるひずみが据付穴11a1およびその周囲の据付固定部11bに及ぼす影響を小さくし、ヒステリシスを低減できる。 Further, in the first low rigidity portion 11c in which the thickness in the radial direction of the outer ring portion 11 is smaller than that of the periphery, a large strain locally occurs compared to the other portions of the outer ring portion 11, but the load of the first embodiment In the detector 5, the first low rigidity portion 11c is located at the most distant position from the mounting hole 11a1 between the outer ring portion side spring portion end 12a and the mounting hole 11a1 closest to the outer ring portion side spring portion end 12a. Do. Therefore, it is possible to reduce the influence of the strain locally generated in the first low rigidity portion 11c on the mounting hole 11a1 and the mounting fixing portion 11b in the periphery thereof, thereby reducing the hysteresis.
 外輪部側ばね部端12aから2番目に近い据付穴11a2にかかる外輪部11の曲げ剛性は特に問わないが、実施の形態1の荷重検出器5のように、第一低剛性部11c以下の曲げ剛性をもつ第二低剛性部11dを設ければ、第一低剛性部11c以上に第二低剛性部11dが変形し、曲げモーメントの影響を更に低減できる。これにより、外輪部側ばね部端12aに最も近い据付固定部11a1に生じるひずみを更に小さくなり、ヒステリシスの一層の低減に繋がる。なお、第二低剛性部11dには第一低剛性部11c以上のひずみが生じるが、第二低剛性部11dを外輪部側ばね部端12aから2番目に近い据付穴11a2から離した位置に設ければ、第二低剛性部11dに生じる局所的なひずみが据付固定部11bに及ぼす影響を小さくし、ヒステリシスの低減を図れる。 The bending rigidity of the outer ring portion 11 applied to the second closest installation hole 11a2 from the outer ring portion side spring portion end 12a is not particularly limited, but as in the load detector 5 of the first embodiment, the first low rigidity portion 11c or less If the second low rigidity portion 11d having bending rigidity is provided, the second low rigidity portion 11d is deformed to be larger than the first low rigidity portion 11c, and the influence of the bending moment can be further reduced. As a result, the strain generated in the installation fixing portion 11a1 closest to the outer ring portion side spring portion end 12a is further reduced, leading to further reduction of the hysteresis. Although distortion of the first low rigidity portion 11c or more occurs in the second low rigidity portion 11d, the second low rigidity portion 11d is separated from the second closest installation hole 11a2 from the outer ring portion side spring portion end 12a. If provided, it is possible to reduce the influence of the local strain generated in the second low rigidity portion 11d on the mounting and fixing portion 11b, and to reduce the hysteresis.
 また、凹部13はヒステリシスを低減するだけでなく、凹部13を設けることでばね部12の一部の面を形成しており、別途加工を必要とせずにばね部12を長くできる。ばね部12を長くできるため、コア固定部10bに生じる変位を大きし、検出出力を増大させ、外乱に強い荷重検出器を得ることができる。 Further, the recess 13 not only reduces the hysteresis but also forms a part of the surface of the spring portion 12 by providing the recess 13, so that the spring portion 12 can be elongated without requiring additional processing. Since the spring portion 12 can be made longer, the displacement generated in the core fixing portion 10b can be increased, the detection output can be increased, and a load detector resistant to disturbance can be obtained.
 ここで、ばね部12の長さと厚さが変位と応力に及ぼす影響について図4を用いて説明する。図4は、1本のばね部12を模擬した、一端が完全固定で、他端が自由な片持ち梁である。荷重を与えていない状態の片持ち梁の長手方向をX軸方向とし、自由端には-Y軸方向に荷重Fを与える。片持ち梁のX軸方向の長さをL、Y軸方向の厚みをh、Z軸方向の幅をbとすれば、自由端における変位δ、及び片持ち梁に生じる最大応力σは以下の式で表わされる。 Here, the influence of the length and thickness of the spring portion 12 on the displacement and stress will be described with reference to FIG. FIG. 4 is a cantilever that simulates one spring portion 12 with one end completely fixed and the other end free. The longitudinal direction of the cantilever with no load applied is taken as the X-axis direction, and a load F is applied to the free end in the -Y-axis direction. Assuming that the length of the cantilever in the X-axis direction is L, the thickness in the Y-axis direction is h, and the width in the Z-axis direction is b, the displacement δ at the free end and the maximum stress σ generated on the cantilever are as follows It is expressed by a formula.
  δ=4FL/(Ebh) ∝ L/h ・・・・(2)
  σ=6FL/(bh) ∝ L/h ・・・・(3)
 ここで、Eは片持ち梁の弾性率であり、∝は比例を意味する。これより、δとσの比であるδ/σは次式となる。
δ = 4 FL 3 / (Ebh 3 ) ∝ L 3 / h 3 ··· (2)
σ = 6 FL / (bh 2 ) ∝ L / h 2 (3)
Here, E is the elastic modulus of the cantilever, and ∝ means proportional. From this, δ / σ, which is the ratio of δ and σ, is expressed by the following equation.
  δ/σ=2L/(3Eh) ∝ L/h ・・・・(4)
 片持ち梁に生じる応力σに対して変位δを大きくするには、δ/σを大きくすればよい。式(4)から、δ/σは、長さLの2乗に比例し、hの-1乗に比例するため、厚さhを小さくするよりも長さLを大きくすることで、応力σに対して変位δを効果的に大きくできる。つまり、荷重検出器5において、ばね部12の厚さを小さくするよりも、ばね部12の長さを大きくすることで応力に対して効果的に変位を大きくできる。つまり、必要な強度を確保しつつ、検出出力を増大させ、外乱に強い荷重検出器を得ることができる。
δ / σ = 2L 2 / (3Eh) ∝ L 2 / h (4)
In order to increase the displacement δ with respect to the stress σ generated in the cantilever beam, δ / σ may be increased. From the equation (4), δ / σ is proportional to the square of the length L and proportional to the power of h, so the stress σ can be obtained by increasing the length L rather than reducing the thickness h. Can effectively increase the displacement δ. That is, in the load detector 5, the displacement can be effectively increased with respect to the stress by increasing the length of the spring portion 12 rather than reducing the thickness of the spring portion 12. That is, it is possible to increase the detection output and obtain a load detector that is resistant to disturbances, while securing the required strength.
 実施の形態1の荷重検出器5では、据付穴11a1,11a2,11a2は3個であり、外輪部11の円周方向に均等に配置されているが、荷重検出器5が固定部材7に固定できれば、据付穴11a1,11a2,11a2の数及び位置は特に問わない。 In the load detector 5 according to the first embodiment, there are three mounting holes 11a1, 11a2 and 11a2, which are equally arranged in the circumferential direction of the outer ring 11, but the load detector 5 is fixed to the fixing member 7 If possible, the number and position of the mounting holes 11a1, 11a2, 11a2 are not particularly limited.
 また、実施の形態1の荷重検出器5が有する凹部13(第一凹部13a及び第二凹部13b)のように、ばね部12と内輪部10との隙間、もしくはばね部12と外輪部11との隙間の幅以上に凹部13の幅を大きくすれば、隙間の加工と同じ工具を用いて凹部13を加工できるため、工具の交換が不要となり、加工時間の短縮し、荷重検出器5の製造コストを低減することができる。 Further, like the recess 13 (the first recess 13 a and the second recess 13 b) included in the load detector 5 of the first embodiment, the gap between the spring 12 and the inner ring 10 or the spring 12 and the outer ring 11 If the width of the recess 13 is made larger than the width of the gap, the recess 13 can be processed using the same tool as the processing of the gap, so that tool replacement is unnecessary, the processing time is shortened, and the load detector 5 is manufactured. Cost can be reduced.
 図5~7は、実施の形態1の荷重検出器5が有する第一凹部13aの変形例を示す拡大断面図である。第一凹部13aは、図3の形状に限らず、例えば、図5~図7に示す形状であってもよい。詳しくは、図5は、外輪部11の内周側から外周側にかけて半円形状の先端を有する第一凹部13a1を外輪部11に設け、第一低剛性部11c1を形成する。第一凹部13a1の先端を半円形状とすることで、第一低剛性部11c1の応力集中を緩和することができる。第一凹部13a1の幅を大きくすれば、第一凹部13aの先端の曲率半径を大きくできるため、応力集中を更に緩和できる。また、先端の曲率半径を大きくすれば、外輪部11の周方向に大きな第一低剛性部11c1が形成されるため、第一低剛性部11c1での変形量が大きくなり、曲げモーメントが据付固定部11bに及ぼす影響を効果的に低減できる。そのため、据付固定部11bに生じるひずみが小さくなり、ヒステリシスの更なる低減が可能である。図6は、先端が四角形の第一凹部13a2であり、図5の第一低剛性部11c1よりも曲げ剛性が小さい箇所を周方向に大きく設けることができる。図7の第一凹部13a3は、丸穴である。内輪部10で軸受4を介して、ロール軸心3を支持できれば、図7のように、第一凹部13a3は内輪部10にかかってもよい。第一凹部13a3を内輪部10にもかけることで、丸穴の直径を大きくできる。また、第一凹部13a3が丸穴であるため、旋盤で簡易に加工できる。 5 to 7 are enlarged cross-sectional views showing modifications of the first recess 13a of the load detector 5 of the first embodiment. The first recess 13a is not limited to the shape shown in FIG. 3, and may have, for example, the shape shown in FIGS. Specifically, in FIG. 5, the first recess 13 a 1 having a semicircular tip from the inner peripheral side to the outer peripheral side of the outer ring portion 11 is provided in the outer ring portion 11 to form a first low rigidity portion 11 c 1. By making the tip of the first concave portion 13a1 into a semicircular shape, stress concentration of the first low rigidity portion 11c1 can be relaxed. If the width of the first recess 13a1 is increased, the radius of curvature of the tip of the first recess 13a can be increased, so that the stress concentration can be further alleviated. Further, if the curvature radius of the tip is increased, the first low rigidity portion 11c1 which is large in the circumferential direction of the outer ring portion 11 is formed, so the amount of deformation in the first low rigidity portion 11c1 becomes large, and the bending moment is fixed by installation The influence exerted on the portion 11 b can be effectively reduced. Therefore, distortion generated in the mounting fixing portion 11b is reduced, and the hysteresis can be further reduced. FIG. 6 shows the first concave portion 13a2 having a square end, and a portion having a bending rigidity smaller than that of the first low rigidity portion 11c1 of FIG. 5 can be largely provided in the circumferential direction. The first recess 13a3 in FIG. 7 is a circular hole. As long as the roll center 3 can be supported by the inner ring portion 10 via the bearing 4, the first recess 13 a 3 may rest on the inner ring portion 10 as shown in FIG. 7. By putting the first recess 13a3 on the inner ring portion 10, the diameter of the circular hole can be increased. Further, since the first recess 13a3 is a round hole, it can be easily processed by a lathe.
 ばね部12は、外輪部側ばね部端12aと内輪部側ばね部端12bとが内輪穴10cの中心Aを通るY方向の直線Bに対して反対側にあり、ばね部12が直線Bを横切っていれば、その形状や本数は特に問わないが、実施の形態1の荷重検出器5(その変形例を含む)のように、内輪穴10cの中心Aを通りX方向の直線に対して、ばね部12が線対称とすれば、荷重が±Y方向のいずれに作用してもばね部12は対称な変位をとるため、正負どちらの方向の荷重に対しても同様の検出が可能となる。また、外輪部側ばね部端12aからX軸方向に最も離れた荷重支持部10aの位置に内輪部側ばね部端12bを設け、ばね部12と内輪部10とを結合すれば、ばね部10の長さを大きくできる。これにより、応力に対して変位を大きく確保できるため、検出出力を増大させ、外乱に強い荷重検出器を得ることができる。また、ばね部12の長手方向を検出荷重に対して垂直とすれば、検出荷重による曲げモーメントで大きくばね部12が撓み、内輪部10に生じる変位を大きくできる。また、ばね部12を形成する内輪部10とばね部12との隙間の幅、及び外輪部11とばね部12との隙間の幅を大きくすれば、前記隙間に異物が詰まりにくくできる。そのため、内輪部10及びばね部12に生じる変位が異物で抑制されることがなく、検出性能の信頼性が向上する。 The spring portion 12 is on the opposite side of a straight line B in the Y direction passing the center A of the inner ring hole 10c between the outer ring portion side spring portion end 12a and the inner ring portion side spring portion end 12b. The shape and the number thereof are not particularly limited as long as they cross, but as with the load detector 5 of the first embodiment (including its modification), it passes through the center A of the inner ring hole 10c and against the straight line in the X direction. Assuming that the spring portion 12 is axisymmetric, the spring portion 12 takes symmetrical displacement regardless of the load acting in the ± Y direction, so that the same detection is possible for the load in either positive or negative direction. Become. Further, the inner ring portion side spring portion end 12b is provided at the position of the load support portion 10a farthest away from the outer ring portion side spring portion end 12a in the X-axis direction, and the spring portion 12 and the inner ring portion 10 are joined. Can increase the length of As a result, a large displacement can be secured with respect to the stress, so that the detection output can be increased, and a load detector resistant to disturbance can be obtained. Further, if the longitudinal direction of the spring portion 12 is perpendicular to the detection load, the spring portion 12 is largely bent by the bending moment due to the detection load, and the displacement generated in the inner ring portion 10 can be increased. Further, if the width of the gap between the inner ring portion 10 forming the spring portion 12 and the spring portion 12 and the width of the gap between the outer ring portion 11 and the spring portion 12 are increased, foreign matter can be prevented from clogging the gap. Therefore, the displacement generated in the inner ring portion 10 and the spring portion 12 is not suppressed by the foreign matter, and the reliability of the detection performance is improved.
 図8は、本実施の形態1の荷重検出器5の変形例であって、ばね部12の損傷を防止する機構であるストッパ14を備えた荷重検出器5を示す断面図、図9は、図8のストッパ14を示す拡大図である。図8の荷重検出器5は、図3の荷重検出器5の外輪部11の一部分(詳しくは、ばね部12の内輪部側ばね部端12bと対向する部分)を内側に大きくすることで、外輪部11とばね部12との隙間を小さくしたストッパ14を備えている。他の構成は、図3の荷重検出器5と同様である。 FIG. 8 is a modification of the load detector 5 according to the first embodiment, and is a cross-sectional view showing the load detector 5 having the stopper 14 which is a mechanism for preventing damage to the spring portion 12. It is an enlarged view which shows the stopper 14 of FIG. The load detector 5 of FIG. 8 enlarges a portion of the outer ring portion 11 of the load detector 5 of FIG. 3 (specifically, the portion facing the inner ring portion side spring portion end 12 b of the spring portion 12) inward. The stopper 14 is provided to reduce the gap between the outer ring portion 11 and the spring portion 12. The other configuration is the same as that of the load detector 5 of FIG.
 図9の荷重検出器5では、ストッパ14とばね部12の内輪部側ばね部端12bとの間の隙間の大きさを調整することにより、荷重検出器5の許容荷重以下の荷重では、ばね部12は、ストッパ14に接触しないが、許容荷重を超える荷重が作用した際には、ばね部12の外周面がストッパ14に接触させることができる。これにより、ばね部12の変形が抑制されるため、ばね部12の損傷を防止できる。 In the load detector 5 of FIG. 9, by adjusting the size of the gap between the stopper 14 and the inner ring portion side spring portion end 12b of the spring portion 12, the spring with a load equal to or less than the allowable load of the load detector 5 Although the portion 12 does not contact the stopper 14, the outer peripheral surface of the spring portion 12 can be brought into contact with the stopper 14 when a load exceeding an allowable load is applied. Thereby, since deformation of the spring portion 12 is suppressed, damage to the spring portion 12 can be prevented.
 なお、ばね部12の損傷を防止する機能を有すれば、ストッパ14の形状や位置は特定しないが、ストッパ14の面をばね部12の面との間隔が一定となるようにすれば、間隔が一定となる領域(ばね部12と外輪部11とが同形状の箇所)で接触するため、異形状での接触と比べて接触面積が大きくなる。そのため、接触応力が小さくなり、接触部の変形や損傷を抑制することができる。 If the function of preventing damage to the spring portion 12 is provided, the shape or position of the stopper 14 is not specified, but if the distance between the surface of the stopper 14 and the surface of the spring portion 12 is made constant, the distance Since the contact is made in a region where the spring force 12 is constant (where the spring portion 12 and the outer ring portion 11 have the same shape), the contact area is larger than in the case of the different shape contact. Therefore, the contact stress is reduced, and the deformation and damage of the contact portion can be suppressed.
 また、内輪部側ばね部端12bの近傍のように、ばね部12の変位が大きい位置で外輪部11とばね部12とが接触するようにストッパ14を設ければ、ストッパ14とばね部12とのスリット幅を大きくすることができる。そのため、スリット幅の加工誤差がばね部12とストッパ14が接触する荷重に及ぼす影響が小さくなり、指定の荷重で精度良くばね部12をストッパ14に接触させることができる。ストッパ14が接触する箇所は、ばね部12に限定せず、ストッパ14と内輪部10とを接触させることで、ばね部12の変形を抑制してもよい。 Further, if the stopper 14 is provided so that the outer ring portion 11 and the spring portion 12 contact each other at a position where the displacement of the spring portion 12 is large as in the vicinity of the inner ring portion side spring portion end 12 b, the stopper 14 and the spring portion 12 The slit width with can be increased. Therefore, the influence of the processing error of the slit width on the load at which the spring portion 12 and the stopper 14 contact is reduced, and the spring portion 12 can be brought into contact with the stopper 14 with a specified load with high accuracy. The location where the stopper 14 contacts is not limited to the spring portion 12, and the deformation of the spring portion 12 may be suppressed by bringing the stopper 14 and the inner ring portion 10 into contact.
 また、ばね部12を形成する内輪部10とばね部12との隙間、及び外輪部11とばね部12との隙間のどちらか一方、もしくは両方の隙間を調整し、荷重検出器5の許容荷重を超える荷重が作用した場合に、内輪部10とばね部12との一部分、もしくは外輪部11とばね部12との一部分が接触するにすれば、図9に示すような外輪部11の一部分を内側に大きくしたストッパ14を別途設ける必要がなくなる。 Also, adjust the gap between the inner ring portion 10 forming the spring portion 12 and the spring portion 12 and / or the gap between the outer ring portion 11 and the spring portion 12, and adjust the allowable load of the load detector 5. If a portion of the inner ring portion 10 and the spring portion 12 or a portion of the outer ring portion 11 and the spring portion 12 contact with each other when a load exceeding the above is applied, a portion of the outer ring portion 11 as shown in FIG. It is not necessary to separately provide the stopper 14 enlarged inside.
 変位測定箇所であるコア固定部10bの位置や形状は特に問わないが、ばね部12の撓みによりコア固定部10bに生じる変位を大きくするため、外輪部側ばね部端12aからX軸方向に離れた位置にコア固定部10b及び差動トランスコア9bを設けることが望ましい。 The position and shape of the core fixing portion 10b which is a displacement measurement point is not particularly limited, but in order to increase the displacement generated in the core fixing portion 10b due to the bending of the spring portion 12, the outer ring portion side spring portion 12a It is desirable to provide the core fixing portion 10b and the differential transformer core 9b at the same position.
 実施の形態1の荷重検出器5(その変形例も含む)は、保持ユニット8が単一の部品から構成されているが、複数の部品で構成されても良い。例えば、外輪部12が内輪部10及びばね部12と別部品とし、外輪部11の厚みを内輪部10及びばね部12と比べて大きくしてもよい。 In the load detector 5 (including its modification) of the first embodiment, the holding unit 8 is composed of a single part, but may be composed of a plurality of parts. For example, the outer ring portion 12 may be separate from the inner ring portion 10 and the spring portion 12, and the thickness of the outer ring portion 11 may be larger than that of the inner ring portion 10 and the spring portion 12.
 保持ユニット8の材質としては、例えば、炭素鋼、高張力鋼、圧延鋼、ステンレス鋼、構造用合金鋼などの鉄系材料及びそれらを母材としためっき鋼、あるいは、アルミニウム、マグネシウム、チタン、黄銅、銅などの材料及び合金材料を用いてもよい。 The material of the holding unit 8 is, for example, iron-based materials such as carbon steel, high tensile steel, rolled steel, stainless steel, structural alloy steel, and plated steel using them as base materials, or aluminum, magnesium, titanium, Materials and alloy materials such as brass and copper may be used.
 図10は、実施の形態1に係る荷重検出器5(その変形例も含む)の変形例であって、ばね部が直線Bを横切らない構造の断面図である。 FIG. 10 is a cross-sectional view of a structure in which the spring portion does not cross the straight line B, which is a modification of the load detector 5 (including its modification) according to the first embodiment.
 外輪部側ばね部端12aと内輪部側ばね部端12bとは、内輪穴10cの中心Aを通るY方向の直線Bに対し同じ側であってもよく、換言すれば、ばね部12が直線Bを横切っていなくてもよい。その他の構造は、図3と同様である。ばね部12を短くすることで、検出荷重でばね部12に生じる応力が小さくし、ばね部12の強度信頼性を向上できる。 The outer ring portion side spring portion end 12a and the inner ring portion side spring portion end 12b may be on the same side with respect to a straight line B in the Y direction passing through the center A of the inner ring hole 10c, in other words, the spring portion 12 is a straight line It does not have to cross B. The other structure is the same as that of FIG. By shortening the spring portion 12, the stress generated in the spring portion 12 by the detection load can be reduced, and the strength reliability of the spring portion 12 can be improved.
 図11は、実施の形態1に係る荷重検出器5(その変形例も含む)の別の検出構造を示す断面図である。 FIG. 11 is a cross-sectional view showing another detection structure of the load detector 5 (including its modification) according to the first embodiment.
 図3の荷重検出器5では、コア固定部10bに生じる変位を、差動トランス9を用いて測定することで荷重Fを検出したが、この変形例では、差動トランス9の代わりにばね部12にひずみゲージ16を貼り付けている。ひずみゲージ16は、荷重Fにより変形するばね部12の変形量、すなわちばね部12のひずみを検出する変形検出部である。荷重Fは、ひずみゲージ16により測定された変形量に基づいて検出される。他の構成は、図3に示した荷重検出器5と同じである。 In the load detector 5 of FIG. 3, the load F is detected by measuring the displacement generated in the core fixing portion 10 b using the differential transformer 9, but in this modification, a spring portion is used instead of the differential transformer 9. The strain gauge 16 is attached to 12. The strain gauge 16 is a deformation detection unit that detects the amount of deformation of the spring portion 12 deformed by the load F, that is, the strain of the spring portion 12. The load F is detected based on the amount of deformation measured by the strain gauge 16. The other configuration is the same as the load detector 5 shown in FIG.
 この変形例では、ばね部12の変形に対する検出感度が高いひずみゲージ16を用いることで、内輪部10に生じる変位を小さくしても荷重Fが検出できる。つまり、ばね部12の曲げ剛性を大きくできるため、内輪部10を強固に安定して支持でき、かつ固有振動数の高い荷重検出器5が実現できる。また、差動トランス9を用いないため、内輪部10のコア固定部10b、外輪部11の測定器固定部11eの加工は不要となり、図3に示した荷重検出器5と比較して保持ユニット8の構造を簡単にできる。ひずみゲージ16を貼り付ける位置は特に問わないが、外輪部側ばね部端12aや内輪部側ばね部端12bのばね部12の端の近傍に貼り付ければ、ひずみが大きいため、検出出力を大きくできる。 In this modification, by using the strain gauge 16 having high detection sensitivity to the deformation of the spring portion 12, the load F can be detected even if the displacement generated in the inner ring portion 10 is reduced. That is, since the bending rigidity of the spring portion 12 can be increased, the inner ring portion 10 can be firmly and stably supported, and the load detector 5 having a high natural frequency can be realized. Further, since the differential transformer 9 is not used, the processing of the core fixing portion 10b of the inner ring portion 10 and the measuring instrument fixing portion 11e of the outer ring portion 11 becomes unnecessary, and the holding unit is compared with the load detector 5 shown in FIG. The structure of 8 can be simplified. The position at which the strain gauge 16 is attached is not particularly limited, but if it is attached in the vicinity of the end of the spring portion 12 of the outer ring portion side spring portion end 12a or the inner ring portion side spring portion end 12b, the detected output is large because the strain is large. it can.
(実施の形態2)
 図12は、実施の形態2の荷重検出器5Aの据付に用いるスペーサ6の一例を示す正面図、図13は、実施の形態2の荷重検出器5Aの図11のスペーサ6を用いた据付構成の一例を示す側面図である。
Second Embodiment
12 is a front view showing an example of the spacer 6 used for installation of the load detector 5A of the second embodiment, and FIG. 13 is an installation configuration using the spacer 6 of FIG. 11 of the load detector 5A of the second embodiment. It is a side view showing an example of.
 実施の形態2では、荷重検出器5Aの前面及び背面を図12に示すスペーサ6で挟み、荷重検出器5Aを、ケース15を介して固定部材7に固定する。これにより、保持ユニット8の軸方向の両端面は、ケース15で覆われている。また、ケース15は、内輪部10及びばね部12のそれぞれと隙間を介して配置されている。 In the second embodiment, the load detector 5A is fixed to the fixing member 7 via the case 15 by sandwiching the front and back of the load detector 5A with the spacer 6 shown in FIG. Thus, both axial end surfaces of the holding unit 8 are covered by the case 15. Also, the case 15 is disposed with a gap between each of the inner ring portion 10 and the spring portion 12.
 スペーサ6は、据付状態で内輪部10及びばね部12が固定部材7等の他の部材に接触しない役割を担い、荷重Fが作用した際、内輪部10及びばね部12の変形が他の部材との摩擦により妨げられることを防ぐ。スペーサ6の構造は、据付状態で内輪部10及びばね部12が他の部材に接触しなければ特定しないが、図12に示すように、スペーサ6を据付固定部11bと接触する箇所である力作用部6aのみを大きくし、力作用部6aを繋ぐ連結部6bを小さくすれば、連結部6bの凹部11cや第二低剛性部11dとの接触による影響を小さくできる。また、スペーサ6は、単一の部品に限定せず、力作用部6aが連結部6bで結合されておらず、力作用部6aが複数の部品となってもよい。 The spacer 6 plays a role of preventing the inner ring portion 10 and the spring portion 12 from contacting other members such as the fixing member 7 in the installed state, and when the load F acts, deformation of the inner ring portion 10 and the spring portion 12 causes other members to To prevent being blocked by friction with The structure of the spacer 6 is not specified unless the inner ring portion 10 and the spring portion 12 come into contact with other members in the installed state, but as shown in FIG. If only the action portion 6a is enlarged and the connecting portion 6b connecting the force acting portions 6a is reduced, the influence of the contact with the concave portion 11c of the connecting portion 6b or the second low rigidity portion 11d can be reduced. Further, the spacer 6 is not limited to a single part, and the force acting part 6a may not be coupled by the connecting part 6b, and the force acting part 6a may be a plurality of parts.
 ケース15は、ロール軸心3が通る箇所を除き、保持ユニット8のX軸とY軸とで張られる面全体を覆っており、各スペーサ6のそれぞれの外側に取り付けられる。ケース15を設けることで、荷重検出器5Aを外部からの接触や異物から保護することができる。また、ケース15に段差を設けるなどで、外輪部11だけに接触し、内輪部10及びばね部12に接触しない構造にすれば、スペーサ6を不要とできるので、部品点数の削減による作業性の向上を図ることができる。また、内輪部10及びばね部12のZ軸方向の厚みを外輪部11よりも小さくすれば、スペーサ6を用いなくとも、内輪部10及びばね部12とケース15との接触を防止できる。そのため、スペーサ6をなくし、部品点数を削減できる。 The case 15 covers the entire surface of the holding unit 8 that is stretched by the X axis and the Y axis except where the roll axis 3 passes, and is attached to the outside of each spacer 6. By providing the case 15, the load detector 5A can be protected from external contact and foreign matter. In addition, if the case 15 is provided with a step or the like so as to contact only the outer ring portion 11 and not contact the inner ring portion 10 and the spring portion 12, the spacer 6 can be omitted. It can improve. Further, if the thickness in the Z-axis direction of the inner ring portion 10 and the spring portion 12 is smaller than that of the outer ring portion 11, contact between the inner ring portion 10 and the spring portion 12 and the case 15 can be prevented without using the spacer 6. Therefore, the spacer 6 can be eliminated and the number of parts can be reduced.
(実施の形態3)
 図14は、この発明の実施の形態3に係る荷重検出器5Bを示す断面図である。
 この実施の形態3では、図14に示すように、ばね部12は、ばね部形成端12cにおいて屈曲している。詳しくは、ばね部12は、当該ばね部12の内輪部側ばね部端12bからばね部形成端12cまでの部分と、当該ばね部12の凹部13(第一凹部13a及び第二凹部13b)の開口端に対応する部位であるばね部形成端12cから外輪部側ばね部端12aまでの部分とで、伸びる方向が異なっている。ばね部12のうちばね部形成端12cから外輪部側ばね部端12aの部分は、凹部13により、ばね部形成端12cを基点として、最も近い据付穴11a1に対して、外輪部側ばね部端12aが離れるように、屈曲して形成されている。外輪部11には、第一凹部13aにより第一低剛性部11cが形成され、外輪部側ばね部端12aと当該外輪部側ばね部端12aから最も近い据付穴11a1との間では、第一低剛性部11cの曲げ剛性が最も小さい。また、外輪部11は、第二凹部13bにより第二低剛性部11dが形成され、外輪部側ばね部端12aと当該外輪部側ばね部端12aから2番目に近い据付穴11a2との間に第一低剛性部11c以下の曲げ剛性となる第二低剛性部11dを有している。他の構成は、図3に示した荷重検出器5と同じである。
Third Embodiment
FIG. 14 is a cross-sectional view showing a load detector 5B according to Embodiment 3 of the present invention.
In the third embodiment, as shown in FIG. 14, the spring portion 12 is bent at the spring portion forming end 12c. Specifically, the spring portion 12 includes a portion from the inner ring portion side spring portion end 12b of the spring portion 12 to the spring portion forming end 12c, and a recess 13 (a first recess 13a and a second recess 13b) of the spring 12 The extending direction is different in a portion from the spring portion forming end 12c which is a portion corresponding to the opening end to the outer ring portion side spring portion end 12a. The portion of the spring portion 12 from the spring portion forming end 12c to the outer ring portion side spring portion end 12a is an outer ring portion side spring portion end with respect to the nearest installation hole 11a1 with the recess portion 13 with the spring portion forming end 12c as a base point. It is bent and formed so that 12a may separate. A first low rigidity portion 11c is formed in the outer ring portion 11 by the first recess 13a, and a first low rigidity portion 11c is formed between the outer ring portion side spring portion end 12a and the mounting hole 11a1 closest to the outer ring portion side spring portion end 12a. The bending rigidity of the low rigidity portion 11c is the smallest. Further, in the outer ring portion 11, a second low rigidity portion 11d is formed by the second concave portion 13b, and between the outer ring portion side spring portion end 12a and the installation hole 11a2 closest to the outer ring portion side spring portion end 12a. The second low rigidity portion 11 d has a bending rigidity equal to or less than the first low rigidity portion 11 c. The other configuration is the same as the load detector 5 shown in FIG.
 上記の構造を採れば、ばね部形成端12cに最も近い据付穴11a1から外輪部側ばね部端12aを離すことができるため、据付穴11a1に生じるひずみを小さくし、ヒステリシスを低減できる。また、外輪部11に凹部13を設ける位置を変更することで、ばね部12のうちばね部形成端12cから外輪部側ばね部端12aにかかる部分の厚みを容易に調整できるため、外輪部側ばね部端12aに生じる応力を容易に低減できる。外輪部側ばね部端12aから2番目に近い据付穴11a2にかかる外輪部11の曲げ剛性は特に問わないが、図14の荷重検出器5Bのように第一低剛性部11c以下の曲げ剛性をもつ第二低剛性部11dを設ければ、第一低剛性部11c以上に第二低剛性部11dが変形する。これにより、外輪部側ばね部端12aに最も近い据付固定部11b1に生じるひずみを更に小さくし、ヒステリシスをいっそう低減できる。また、凹部13の形状は、特に問わない。また、図14の荷重検出器5は、ストッパを設けていないが、例えば、図9の荷重検出器5と同様に、外輪部の一部をばね部12に近づけることでストッパを設けても良い。 With the above-described structure, the outer ring portion side spring portion end 12a can be separated from the mounting hole 11a1 closest to the spring portion forming end 12c. Therefore, distortion generated in the mounting hole 11a1 can be reduced and hysteresis can be reduced. In addition, by changing the position where the recess 13 is provided in the outer ring portion 11, the thickness of the portion of the spring portion 12 from the spring portion forming end 12c to the outer ring portion side spring portion end 12a can be easily adjusted. The stress generated at the spring end 12a can be easily reduced. The bending rigidity of the outer ring portion 11 applied to the second closest installation hole 11a2 from the outer ring portion side spring portion end 12a is not particularly limited, but the bending rigidity of the first low rigidity portion 11c or less as in the load detector 5B of FIG. If the second low rigidity portion 11d is provided, the second low rigidity portion 11d is deformed more than the first low rigidity portion 11c. Thereby, the distortion generated in the installation fixing portion 11b1 closest to the outer ring portion side spring portion end 12a can be further reduced, and the hysteresis can be further reduced. Further, the shape of the recess 13 is not particularly limited. Moreover, although the load detector 5 of FIG. 14 is not provided with a stopper, for example, as in the load detector 5 of FIG. 9, a stopper may be provided by bringing a part of the outer ring portion close to the spring portion 12 .
(実施の形態4)
 図15は、この発明の実施の形態4に係る荷重検出器5Cを示す断面図、図16は、図15のストッパを示す拡大図である。
 この実施の形態4の荷重検出器5Cでは、実施形態3の荷重検出器5B(図14)と同様に、当該ばね部12の内輪部側ばね部端12bからばね部形成端12cの部分と当該ばね部12のばね部形成端12cから外輪部側ばね部端12aの部分とは、ばね部形成端12cにおいて屈曲し、伸びる方向が異なっている。
Embodiment 4
FIG. 15 is a cross-sectional view showing a load detector 5C according to Embodiment 4 of the present invention, and FIG. 16 is an enlarged view showing the stopper of FIG.
In the load detector 5C according to the fourth embodiment, like the load detector 5B according to the third embodiment (FIG. 14), the portion from the inner ring portion side spring portion end 12b of the spring portion 12 to the spring portion forming end 12c The spring portion forming end 12c to the outer ring portion side spring portion end 12a are bent at the spring portion forming end 12c, and the extending direction is different.
 また、この実施の形態4の荷重検出器5Cでは、ばね部12は、ばね部形成端12cから内輪部側ばね部端12bまで一部が円弧状に形成されており、実施の形態1~3の荷重検出器5~5B(変形例を含む)のように、ばね部形成端12cから内輪部側ばね部端12bまで直線状に形成されていない点で異なっている。 Further, in the load detector 5C of the fourth embodiment, the spring portion 12 is partially formed in a circular arc shape from the spring portion forming end 12c to the inner ring portion side spring portion end 12b. Embodiment 1 to 3 Like the load detectors 5 to 5B (including the modified example), the difference is that they are not formed linearly from the spring portion forming end 12c to the inner ring portion side spring portion end 12b.
 詳しくは、荷重検出器5Cは、ばね部12の外側の面を形成する長穴17aと、内輪部11の外周面とばね部12の内側の面を形成する長穴17bと、差動トランス9を取付けるための差動トランス取付け穴17cと、を有している。このうち、長穴17a及び長穴17bは、一部分が円弧状に形成されているため、これら長穴17a及び長穴17bにて構成されるばね部12もその一部が円弧状に形成されている。また、長穴17a及び長穴17bは、差動トランス取り付け穴17とスリットで繋がっている。 Specifically, the load detector 5C includes an elongated hole 17a forming an outer surface of the spring portion 12, an elongated hole 17b forming an outer surface of the inner ring portion 11 and an inner surface of the spring portion 12, and the differential transformer 9 And a differential transformer attachment hole 17c for attaching the Among these, since the long hole 17a and the long hole 17b are partially formed in an arc shape, a part of the spring portion 12 configured by the long hole 17a and the long hole 17b is also formed in an arc shape. There is. The long hole 17a and the long hole 17b are connected to the differential transformer attachment hole 17 by a slit.
 ばね部12は、外輪部側ばね部端12aからX軸方向に最も離れた荷重支持部10aの位置に設けられた内輪部側ばね部端12bにおいて、内輪部10と結合され、内輪部側ばね部端12bからばね部12と内輪穴10cの中心Aを通るY方向の直線Bとが交わる箇所までX軸方向と平行に形成されている。 The spring portion 12 is coupled to the inner ring portion 10 at the inner ring portion spring portion end 12b provided at the position of the load support portion 10a farthest away from the outer ring portion side spring portion end 12a in the X-axis direction. It is formed in parallel with the X-axis direction from the end portion 12b to a point where the Y-direction straight line B passing through the spring portion 12 and the center A of the inner ring hole 10c intersects.
 また、ばね部12のうちばね部形成端12cから外輪部側ばね部端12aまでの部分は、ばね部形成端12cから最も近い据付穴11a1に対して、外輪部側ばね部端12aが離れる方向に形成されており、第一凹部13aと、径方向に幅をもった長穴17aの長手方向の端部とで構成される。なお、長穴17a及び長穴17bの径方向の幅、及び第一凹部13aの周方向の幅は等しい。他の構成は、図3に示した荷重検出器5と同じである。 In the spring portion 12, the portion from the spring portion forming end 12c to the outer ring portion side spring portion end 12a is a direction in which the outer ring portion side spring portion end 12a separates from the installation hole 11a1 closest to the spring portion forming end 12c. It is formed of the first recess 13a and the longitudinal end of the elongated hole 17a having a width in the radial direction. The radial width of the long hole 17a and the long hole 17b and the circumferential width of the first recess 13a are equal. The other configuration is the same as the load detector 5 shown in FIG.
 この荷重検出器5Cは、外輪部側ばね部端12aからX軸方向に最も離れた位置に内輪部側ばね部端12bを設けることで、ばね部12の長さを大きくできる。また、ばね部12の一部を円弧形状とすることで、ばね部12を真っ直ぐに形成するよりも長くできるため、内輪部10の変位を大きくできる。つまり、検出出力が大きくすることができ、外乱に強い荷重検出器5Cを得ることができる。また、ばね部12の長手方向が荷重方向と垂直となる箇所では、荷重による曲げモーメントで効果的にばね部12が撓み、内輪部10の変位を得ることができる。 The load detector 5C can increase the length of the spring portion 12 by providing the inner ring portion side spring portion end 12b at a position most distant from the outer ring portion side spring portion end 12a in the X-axis direction. In addition, by forming a part of the spring portion 12 in an arc shape, the length of the inner ring portion 10 can be increased because the length of the spring portion 12 can be made longer than straight. That is, the detection output can be increased, and a load detector 5C resistant to disturbance can be obtained. In addition, at a portion where the longitudinal direction of the spring portion 12 is perpendicular to the load direction, the spring portion 12 is effectively bent by the bending moment by the load, and the displacement of the inner ring portion 10 can be obtained.
 また、長穴の一部が円弧形状であるため、長穴17a及び長穴17bを加工する際、直線移動よりも工具の移動距離を小さくできる。特に、長穴17bの円弧形状の中心を内輪穴10cの中心Aと一致させれば、軸受4を挿入する内輪穴10cのスペースを確保しつつ、加工工具の移動距離を小さくできる。長穴17a及び17bの加工時間が短縮できるため、荷重検出器5Cの製造コストを低減できる。また、ばね部形成端12cから外輪部側ばね部端12aにかかるばね部12の一面が、径方向に幅をもった長穴17aの長手方向の端部で形成されており、長穴17aの他に別途加工を必要としない。そのため、工具の移動距離を小さくでき、荷重検出器5Cの低コスト化に繋がる。また、ばね部12が、ばね部形成端12cで屈曲させることで、ばね部形成端12cに最も近い据付穴11a1から外輪部側ばね部端12aを離すことができるため、据付穴11a1に生じるひずみを小さくし、ヒステリシスを低減できる。 In addition, since a part of the elongated hole has an arc shape, when the elongated hole 17a and the elongated hole 17b are processed, the moving distance of the tool can be made smaller than the linear movement. In particular, by making the center of the arc shape of the long hole 17b coincident with the center A of the inner ring hole 10c, the moving distance of the processing tool can be reduced while securing the space of the inner ring hole 10c into which the bearing 4 is inserted. Since the processing time of the long holes 17a and 17b can be shortened, the manufacturing cost of the load detector 5C can be reduced. Further, one surface of the spring portion 12 applied from the spring portion forming end 12c to the outer ring portion side spring portion end 12a is formed at a longitudinal end of the elongated hole 17a having a width in the radial direction. No other processing is required. Therefore, the moving distance of the tool can be reduced, leading to cost reduction of the load detector 5C. In addition, since the spring portion 12 is bent at the spring portion forming end 12c, the outer ring portion side spring portion end 12a can be separated from the mounting hole 11a1 closest to the spring portion forming end 12c, so strain generated in the mounting hole 11a1 Can be reduced to reduce the hysteresis.
 長穴17a及び長穴17bの径方向の幅や第一凹部13aの幅は特に問わないが、実施の形態4の荷重検出器5Cのように、長穴17a及び長穴17bの径方向の幅、及び第一凹部13aの幅が等しくすれば、同一の工具で同様に加工ができるため、工具の取り換えが不要となる。そのため、加工時間を短縮することができ、荷重検出器5Cのコストを低減できる。また、長穴17aと長穴17bの径方向の幅を大きくすれば、ばね部12を形成する内輪部10とばね部12との間、及び外輪部11とばね部12との間に異物が詰まりにくくできる。そのため、内輪部10及びばね部12に生じる変位が異物で抑制されることがなくなり、検出性能の信頼性が向上する。 The width of the long hole 17a and the long hole 17b in the radial direction and the width of the first recess 13a are not particularly limited, but as in the load detector 5C of the fourth embodiment, the width of the long hole 17a and the long hole 17b in the radial direction If the width of the first concave portion 13a is equalized, machining can be similarly performed with the same tool, so that tool replacement is not necessary. Therefore, processing time can be shortened and the cost of the load detector 5C can be reduced. Further, if the radial width of the elongated holes 17a and the elongated holes 17b is increased, foreign matter is generated between the inner ring portion 10 and the spring portion 12 forming the spring portion 12 and between the outer ring portion 11 and the spring portion 12. It is hard to get stuck. Therefore, the displacement generated in the inner ring portion 10 and the spring portion 12 is not suppressed by the foreign matter, and the reliability of the detection performance is improved.
 長穴17aと差動トランス取付け穴17cとを繋ぐスリットの大きさを調整することで、荷重検出器5Cの許容荷重以下の荷重では、ばね部12は、外輪部11に接触しないが、許容荷重を超える荷重が作用した際には、ばね部12の外周面が外輪部11に接触させることができる。これにより、ばね部12の変形が抑制されるため、ばね部12の損傷を防止できる。 By adjusting the size of the slit connecting the long hole 17a and the differential transformer attachment hole 17c, the spring portion 12 does not contact the outer ring portion 11 with a load less than the allowable load of the load detector 5C, but the allowable load The outer peripheral surface of the spring portion 12 can be brought into contact with the outer ring portion 11 when a load exceeding the above acts. Thereby, since deformation of the spring portion 12 is suppressed, damage to the spring portion 12 can be prevented.
 長穴17aと差動トランス取付け穴17cとを繋ぐスリットの位置は特定しないが、内輪穴10cの中心Aと据付穴11aとを繋ぐ直線上にスリットを設ければ、長穴17aの幅及び長さを大きくしても、据付固定部11bの確保が容易となる。また、ばね部12の変位が大きくなる内輪部側ばね部端12cの近傍にスリットを設ければ、スリットの幅を大きくできる。そのため、スリットの幅の加工誤差が外輪部11とばね部12とが接触する荷重に及ぼす影響が小さくなり、指定の荷重で精度良くばね部12を外輪部11に接触させることができる。 Although the position of the slit connecting the long hole 17a and the differential transformer attachment hole 17c is not specified, if the slit is provided on a straight line connecting the center A of the inner ring hole 10c and the installation hole 11a, the width and length of the long hole 17a Even if the length is increased, securing of the installation fixing portion 11b is facilitated. In addition, if the slit is provided in the vicinity of the inner ring portion side spring portion end 12c where the displacement of the spring portion 12 becomes large, the width of the slit can be increased. Therefore, the influence of the processing error of the width of the slit on the load that the outer ring portion 11 and the spring portion 12 contact with each other is reduced, and the spring portion 12 can be brought into contact with the outer ring portion 11 with high accuracy.
 外輪部側ばね部端12aから2番目に近い据付穴11a2にかかる外輪部11の曲げ剛性は特に問わないが、図15の荷重検出器5Cのように、外輪部の周方向に伸びた長穴17aにより、外輪部側ばね部端12aから2番目に近い据付穴11a2にかかる外輪部11の径方向の厚みを小さくすれば、第一低剛性部11cの曲げ剛性以下となる第二低剛性部11dを外輪部11に対して広範囲に設けることができる。第二低剛性部11dを広範囲に設けることで、第二低剛性部11dの変形量が大きくなるため、検出荷重による曲げモーメントの影響の更なる低減に繋がる。つまり、据付固定部11bに生じるひずみを小さくし、ヒステリシスを更に低減できる。発明者らは、図15の荷重検出器5Cのように、ばね部の長さを大きくし、かつヒステリシスを低減させるために、第一凹部13aを設けることで、第一凹部13aを設けない場合に対してヒステリシスを約0.6倍まで低減させた。更に、外輪部側ばね部端12aから2番目に近い据付穴11a2の間に、第一低剛性部11cよりも曲げ剛性の小さい第二低剛性部11dを設けることで、第一凹部13aを設けない場合に対して、ヒステリシスを約0.4倍まで低減できることを実測した。 The bending rigidity of the outer ring portion 11 applied to the second closest installation hole 11a2 from the outer ring portion side spring portion end 12a is not particularly limited, but as in the load detector 5C of FIG. If the radial thickness of the outer ring portion 11 applied to the second closest installation hole 11a2 from the outer ring portion side spring portion end 12a is reduced by 17a, the second low rigidity portion has a bending rigidity equal to or less than the first low rigidity portion 11c. 11 d can be provided in a wide range with respect to the outer ring portion 11. By providing the second low rigidity portion 11d in a wide range, the amount of deformation of the second low rigidity portion 11d becomes large, which leads to a further reduction of the influence of the bending moment due to the detected load. That is, it is possible to reduce the distortion generated in the mounting fixing portion 11b and to further reduce the hysteresis. In the case where the first recess 13a is not provided by providing the first recess 13a in order to increase the length of the spring portion and reduce the hysteresis as in the load detector 5C of FIG. The hysteresis is reduced to about 0.6 times with respect to. Furthermore, the first concave portion 13a is provided by providing the second low rigidity portion 11d having a bending rigidity smaller than that of the first low rigidity portion 11c between the second lower mounting portion 11a2 and the second outer ring portion side spring portion end 12a. It has been measured that the hysteresis can be reduced to about 0.4 times as compared to the case where no such phenomenon occurs.
 図17は、図15の第一凹部の変形例を示す断面図である。第一凹部13aの大きさは特に問わないが、図17の荷重検出器5Cのように、第一凹部13aを径方向に大きくすることで、ばね部12の長さを更に大きくするとともに、第一低剛性部11cの曲げ剛性を低減し、ヒステリシスの低減を図ってもよい。 FIG. 17 is a cross-sectional view showing a modification of the first recess of FIG. The size of the first recess 13a is not particularly limited, but the length of the spring portion 12 can be further increased by enlarging the first recess 13a in the radial direction as in the load detector 5C of FIG. The bending rigidity of the low rigidity portion 11c may be reduced to reduce the hysteresis.
 図18は、図15の荷重検出器の変形例であって、複数の変位検出部を用いた荷重検出器を示す断面図である。変位を検出する変位検出部9の個数は特定しない。例えば、図18のように、内輪穴10cの中心Aを通りX方向の直線C上にコア固定部10bを設け、
2個の変位検出部9を直線Cに対して線対称となるように取り付けてもよい。それぞれの変位検出部9の出力の絶対値の和、もしくは出力の絶対値の平均を荷重検出器の出力とすることで、より外乱に強い荷重検出器を得ることができる。また、変位検出部とひずみゲージなどの変形検出部とを組み合わせて用いてもよい。
FIG. 18 is a cross-sectional view showing a load detector using a plurality of displacement detectors, which is a modification of the load detector of FIG. The number of displacement detectors 9 for detecting displacement is not specified. For example, as shown in FIG. 18, the core fixing portion 10b is provided on a straight line C in the X direction passing through the center A of the inner ring hole 10c,
The two displacement detectors 9 may be attached so as to be line symmetrical with respect to the straight line C. By using the sum of the absolute values of the outputs of the displacement detectors 9 or the average of the absolute values of the outputs as the output of the load detector, a load detector that is more resistant to disturbances can be obtained. Also, a displacement detection unit and a deformation detection unit such as a strain gauge may be used in combination.
 図19は、図15の荷重検出器の変形例であって、4つの据付穴で据付けられる荷重検出器を示す断面図である。据付穴11aの位置、個数は特に問わず、図19のような荷重検出器5Cであってもよい。 FIG. 19 is a cross-sectional view showing a modification of the load detector of FIG. 15 and which is installed with four mounting holes. The position and the number of the mounting holes 11a are not particularly limited, and a load detector 5C as shown in FIG. 19 may be used.
 図19の荷重検出器5Cは、内輪穴10cの中心Aを通るY方向の直線Bと中心Aを通るX方向の直線Cとに対して、それぞれ対称となる位置に据付穴11a1,11a1,11a2,11a2を4個、備える。この荷重検出器5Cでは、据付穴11a1から離れた位置に外輪部側ばね部端12aを設けるために、ばね部12が円弧形状で直線C近傍まで伸びた構造を有しており、ばね部12の屈曲箇所であるばね部形成端12cを備える。また、外輪部11には、外輪部側ばね部端12aと当該外輪部側ばね部端12aから最も近い据付穴11a1との間に第一低剛性部11cを、外輪部側ばね部端12aと当該外輪部側ばね部端12aから2番目に近い据付穴11a2との間に第二低剛性部11dを有している。第一低剛性部11cの曲げ剛性は、外輪部側ばね部端12aと当該外輪部側ばね部端12aから最も近い据付穴11a1との間で最も小さい。また、第二低剛性部11dの曲げ剛性は、特に問わないが、第一低剛性部11cの曲げ剛性以下であることが望ましい。 The load detector 5C in FIG. 19 has mounting holes 11a1, 11a1, 11a2 at positions symmetrical with respect to a straight line B in the Y direction passing through the center A of the inner ring hole 10c and a straight line C passing in the X direction. , 11a2 are provided four. In this load detector 5C, in order to provide the outer ring portion side spring portion end 12a at a position separated from the mounting hole 11a1, the spring portion 12 has a circular arc shape and extends to the vicinity of the straight line C. A spring portion forming end 12c which is a bending point of In the outer ring portion 11, a first low rigidity portion 11c is formed between the outer ring portion side spring portion end 12a and the installation hole 11a1 closest to the outer ring portion side spring portion end 12a, and the outer ring portion side spring portion end 12a A second low rigidity portion 11d is provided between the outer ring portion side spring portion end 12a and the second closest installation hole 11a2. The bending stiffness of the first low rigidity portion 11c is the smallest between the outer ring portion side spring portion end 12a and the installation hole 11a1 closest to the outer ring portion side spring portion end 12a. The bending rigidity of the second low rigidity portion 11 d is not particularly limited, but it is desirable that the bending rigidity is equal to or less than the bending rigidity of the first low rigidity portion 11 c.
 この荷重検出器5Cでは、据付穴11a1,11a2を増やすことで、当該荷重検出器5Cを強固に固定部材7に据付けることができる。また、据付穴11a1,11aを多くすることで、必要な締結力を確保できるため、径の小さいボルトを用いてもよく、据付穴11aの径を小さくできる。また、外輪部側ばね部端12aが直線Cの近傍に設けているため、ばね部12を長くでき、検出出力を大きくできる。 In the load detector 5C, the load detector 5C can be firmly mounted on the fixing member 7 by increasing the mounting holes 11a1 and 11a2. Further, by increasing the number of the mounting holes 11a1 and 11a, the necessary fastening force can be secured, so a bolt with a small diameter may be used, and the diameter of the mounting hole 11a can be reduced. Further, since the outer ring portion side spring portion end 12a is provided in the vicinity of the straight line C, the spring portion 12 can be made long and the detection output can be increased.
 また、据付穴を少なくすれば、外輪部側ばね部端12aから据付穴11aを離すことができるため、据付固定部11bのひずみを小さくし、ヒステリシスを低減しやすくなる。 In addition, since the installation hole 11a can be separated from the outer ring portion side spring end 12a by reducing the installation hole, the distortion of the installation fixing portion 11b can be reduced and the hysteresis can be easily reduced.
(実施の形態5)
 図20は、この発明の実施の形態5に係る荷重検出器5Dを示す断面図である。
 この荷重検出器5Dでは、内輪部10から外輪部11に径方向に直線状に延びた2本のばね部12が内輪穴10cの中心Aを通るX方向の直線Cに対して同じ側に設けており、2本のばね部12は、内輪穴10cの中心Aを通るY方向の直線Bに対して線対称である。ばね部12は直線C(X軸)と角度θsを成しており、ばね部12の一部の面は第一凹部13aにて構成される。また、第一凹部13aで外輪部11に形成される第一低剛性部11cの曲げ剛性は、外輪部側ばね部端12aと当該外輪部側ばね部端12aから最も近い据付穴11a1との間における外輪部11の曲げ剛性よりも小さい。外輪部側ばね部端12aと当該外輪部側ばね部端12aから2番目に近い据付穴11a2との間における外輪部11の曲げ剛性は特に問わないが、第一低剛性部11c以下の曲げ剛性をもつ第二低剛性部11dを設けることが望ましい。据付穴11a1,11a2の位置、個数は特定しないが、この例では、外輪部11の周方向に等分間隔で3か所設けており、据付穴11a1が直線B上にある。差動トランス9の取付け位置は特に問わないが、この荷重検出器5Dでは、差動トランス9の取付けスペースを確保する観点から、直線Cに対してばね部12と反対側で、かつ直線B上にコア固定部10bを設けて、差動トランスコア9bを取り付けている。他の構成は、図3に示した荷重検出器5と同じである。
Fifth Embodiment
FIG. 20 is a cross-sectional view showing a load detector 5D according to Embodiment 5 of the present invention.
In this load detector 5D, two spring portions 12 linearly extending in the radial direction from the inner ring portion 10 to the outer ring portion 11 are provided on the same side with respect to the straight line C in the X direction passing through the center A of the inner ring hole 10c. The two spring portions 12 are symmetrical with respect to a straight line B in the Y direction passing through the center A of the inner ring hole 10c. The spring portion 12 forms an angle θs with the straight line C (X axis), and a part of the surface of the spring portion 12 is formed by the first concave portion 13a. Further, the bending rigidity of the first low rigidity portion 11c formed in the outer ring portion 11 by the first recess portion 13a is between the outer ring portion side spring portion end 12a and the mounting hole 11a1 closest to the outer ring portion side spring portion end 12a. It is smaller than the bending rigidity of the outer ring portion 11 in the above. The bending rigidity of the outer ring portion 11 between the outer ring portion side spring portion end 12a and the mounting hole 11a2 which is the second closest to the outer ring portion side spring portion end 12a is not particularly limited, but the bending rigidity of the first low rigidity portion 11c or less It is desirable to provide a second low rigidity portion 11 d having Although the positions and the number of the mounting holes 11a1 and 11a2 are not specified, in this example, three positions are provided at equal intervals in the circumferential direction of the outer ring portion 11, and the mounting holes 11a1 are on the straight line B. Although there is no particular limitation on the mounting position of differential transformer 9, in this load detector 5D, from the viewpoint of securing mounting space for differential transformer 9, the opposite side to spring portion 12 with respect to straight line C and on straight line B The core fixing portion 10b is provided to attach the differential transformer core 9b. The other configuration is the same as the load detector 5 shown in FIG.
 なお、ばね部12は、直線Bに対して線対称であれば特に問わない。 The spring portion 12 is not particularly limited as long as it is line symmetrical with respect to the straight line B.
 ばね部12を直線Bに対して線対称とすることで、内輪部10の変位の軌道が円弧状とならず、荷重方向(Y軸方向)と平行な直線となるため、検出性能の一つである直線性の良い荷重検出器を得ることができる。また、図20の張力検出器5Dでは、角度θsを変更することで、据付穴11aと外輪部側ばね部端12aとの距離を容易に調整できる。 By making the spring portion 12 line-symmetrical with respect to the straight line B, the trajectory of displacement of the inner ring portion 10 does not become arc-shaped, but becomes a straight line parallel to the load direction (Y-axis direction). A load detector with good linearity can be obtained. Further, in the tension detector 5D of FIG. 20, the distance between the mounting hole 11a and the outer ring portion side spring portion end 12a can be easily adjusted by changing the angle θs.
 ちなみに、直線性とは、検出荷重に対して差動トランスの出力(内輪部10の変位)が比例するとした理想的な直線からの実測値のずれの大きさを表わす指標である。 Incidentally, the linearity is an index representing the magnitude of deviation of the measured value from an ideal straight line where the output of the differential transformer (displacement of the inner ring portion 10) is proportional to the detected load.
 なお、上記各実施の形態の荷重検出器5~5D(その変形例を含む)では、ロール2a~2cにかけられる対象として、ウエブ1について説明したが、ケーブル等の線材であってもよい。 In the load detectors 5 to 5D (including the variations thereof) of the above-described embodiments, the web 1 has been described as an object to be applied to the rolls 2a to 2c, but a wire such as a cable may be used.
 また、ウエブ1とロール2a~2cの構成は特定されず、例えば、ロール2a~2cに対し、ウエブ1が逆向きに取付けられてもよい。 Further, the configuration of the web 1 and the rolls 2a to 2c is not specified, and for example, the web 1 may be attached in the reverse direction to the rolls 2a to 2c.
 また、ロール2aの支持が可能であれば、ロール軸心3の両端ではなく、片端だけを荷重検出器5~5D(その変形例を含む)で支持し、他端は支持せず、自由端にしてもよい。 If the roll 2a can be supported, only one end of the roll axis 3 is supported by the load detectors 5 to 5D (including its modification), and the other end is not supported, and the free end is supported. You may
 また、荷重検出器5~5D(その変形例を含む)の固定部材7に対する固定は、締結部材であるボルトを用いたが、これは一例であり、ビス等の締結部材であってもよい。なお、その場合、据付固定部11bは、荷重検出器5~5D(その変形例を含む)を固定部材7に固定するための力が作用する部位である。更に、ひずみゲージは、実施の形態1だけでなく、実施の形態2~5のばね部12に適用してもよい。 Further, although the load detectors 5 to 5D (including the modified example) are fixed to the fixing member 7 using the bolt which is a fastening member, this is an example and may be a fastening member such as a screw. In that case, the installation and fixing portion 11b is a portion to which a force for fixing the load detectors 5 to 5D (including the modification thereof) to the fixing member 7 acts. Furthermore, the strain gauge may be applied not only to the first embodiment but also to the spring portion 12 of the second to fifth embodiments.
1 ウエブ(検出対象)、2a,2b,2c ロール、3 ロール軸心、4 軸受、5,5A,5B,5C,5D 荷重検出器、6 スペーサ、6a 力作用部、6b 連結部、7 固定部材、8 保持ユニット、9 差動トランス(変位検出部)、9a 差動トランスコイル、9b 差動トランスコア、10 内輪部、10a 荷重支持部、10b コア固定部、10c 内輪穴、11 外輪部、11a1,11a2 据付穴、11b 据付固定部、11c 第一低剛性部、11d 第二低剛性部、11e 測定器固定部、12 ばね部、12a 外輪部側ばね部端、12b 内輪部側ばね部端、12c ばね部形成端、13 凹部、13a 第一凹部、13b 第二凹部、14 ストッパ、15 ケース、16 ひずみゲージ、17a、17b 長穴、17c 差動トランス取付け穴。 DESCRIPTION OF SYMBOLS 1 web (detection object), 2a, 2b, 2c roll, 3 roll axial center, 4 bearing, 5, 5A, 5B, 5C, 5D load detector, 6 spacer, 6a force acting part, 6b connecting part, 7 fixing member , 8 holding unit, 9 differential transformer (displacement detection unit), 9a differential transformer coil, 9b differential transformer core, 10 inner ring portion, 10a load support portion, 10b core fixing portion, 10c inner ring hole, 11 outer ring portion, 11a1 , 11a2 mounting hole, 11b mounting fixing portion, 11c first low rigidity portion, 11d second low rigidity portion, 11e measuring device fixing portion, 12 spring portion, 12a outer ring portion side spring portion end, 12b inner ring portion side spring portion end, 12c Spring forming end, 13 recesses, 13a first recesses, 13b second recesses, 14 stoppers, 15 cases, 16 strain gauges, 17a, 7b slot, 17c differential transformer mounting holes.

Claims (16)

  1.  荷重を支持する軸を保持する内輪部、この内輪部を囲って設けられ周方向に間隔をおいて複数形成された据付穴を通じて締結部材により据付部材に締結される外輪部、及び前記内輪部と前記外輪部とを繋ぐ複数のばね部を有する保持ユニットと、
     前記荷重により生じる前記内輪部の変位を検出する変位検出部と、
     前記ばね部の前記外輪部の側の端である外輪部側ばね部端に形成され、前記ばね部を構成する凹部と、
     を備える荷重検出器。
    An inner ring portion holding a shaft supporting a load, an outer ring portion fastened to a mounting member by a fastening member through a plurality of mounting holes provided surrounding the inner ring portion and formed at intervals in the circumferential direction, and the inner ring portion A holding unit having a plurality of spring portions connecting the outer ring portion;
    A displacement detection unit that detects displacement of the inner ring portion caused by the load;
    A recess which is formed on the outer ring portion side spring portion end which is an end on the outer ring portion side of the spring portion, and which constitutes the spring portion;
    Load detector with.
  2.  荷重を支持する軸を保持する内輪部、この内輪部を囲って設けられ周方向に間隔をおいて複数形成された据付穴を通じて締結部材により据付部材に締結される外輪部、及び前記内輪部と前記外輪部とを繋ぐ複数のばね部を有する保持ユニットと、
     前記荷重により変形する前記ばね部の変形量を検出する変形検出部と、
     前記ばね部の前記外輪部の側の端である外輪部側ばね部端に形成され、前記ばね部を構成する凹部と、
     を備える荷重検出器。
    An inner ring portion holding a shaft supporting a load, an outer ring portion fastened to a mounting member by a fastening member through a plurality of mounting holes provided surrounding the inner ring portion and formed at intervals in the circumferential direction, and the inner ring portion A holding unit having a plurality of spring portions connecting the outer ring portion;
    A deformation detection unit that detects a deformation amount of the spring unit that is deformed by the load;
    A recess which is formed on the outer ring portion side spring portion end which is an end on the outer ring portion side of the spring portion, and which constitutes the spring portion;
    Load detector with.
  3.  前記凹部は、前記ばね部の一方の面である一面を構成する第一凹部と、前記ばね部の前記一面とは反対の面である他面を構成する第二凹部とによって構成されている
     請求項1又は2に記載の荷重検出器。
    The recess is constituted by a first recess which constitutes one surface which is one surface of the spring portion, and a second recess which constitutes the other surface which is the surface opposite to the one surface of the spring portion. The load detector according to item 1 or 2.
  4.  前記凹部は、前記ばね部の一方の面である一面を構成する第一凹部と、前記ばね部の前記一面とは反対の面である他面を構成する長穴とによって構成されている
     請求項1又は2に記載の荷重検出器。
    The concave portion is constituted by a first concave portion constituting one surface which is one surface of the spring portion, and an elongated hole which constitutes the other surface which is a surface opposite to the one surface of the spring portion. The load detector according to 1 or 2.
  5.  前記外輪部に前記第一凹部によって形成され、前記外輪部側ばね部端と複数の前記据付穴のうち当該外輪部側ばね部端から最も近い据付穴との間において前記外輪部の他の部位よりも曲げ剛性が小さい第一低剛性部を備える
     請求項3又は4に記載の荷重検出器。
    The other portion of the outer ring portion is formed between the outer ring portion side spring portion end and the installation hole closest to the outer ring portion side spring portion end among the plurality of installation holes, which is formed by the first concave portion in the outer ring portion. The load detector according to claim 3 or 4, further comprising a first low rigidity portion having a bending rigidity smaller than that of the first low rigidity portion.
  6.  前記外輪部に前記第二凹部によって形成され、前記外輪部側ばね部端と複数の前記据付穴のうち当該外輪部側ばね部端から2番目に近い据付穴との間に前記第一低剛性部以下の曲げ剛性を有する第二低剛性部を備える
     請求項3又は請求項3を引用する請求項5に記載の荷重検出器。
    The first low rigidity is formed in the outer ring portion by the second recessed portion, and between the outer ring portion side spring portion end and the installation hole closest to the outer ring portion side spring portion end of the plurality of installation holes. The load detector according to claim 5, wherein a second low rigidity portion having a bending rigidity equal to or less than a portion is provided.
  7.  前記外輪部に前記長穴によって形成され、前記外輪部側ばね部端と複数の前記据付穴のうち当該外輪部側ばね部端から2番目に近い据付穴との間に前記第一低剛性部以下の曲げ剛性を有する第二低剛性部を備える
     請求項4又は請求項4を引用する請求項5に記載の荷重検出器。
    The first low rigidity portion is formed by the elongated hole in the outer ring portion, and between the outer ring portion side spring portion end and the installation hole closest to the outer ring portion side spring portion end of the plurality of installation holes. The load detector according to claim 5 provided with the 2nd low rigidity part which has the following bending rigidity.
  8.  前記ばね部は、前記内輪部の中心を通り荷重が作用する方向である荷重方向と平行な直線を横切るように形成されている
     請求項1~7のいずれか一項に記載の荷重検出器。
    The load detector according to any one of claims 1 to 7, wherein the spring portion is formed to pass through the center of the inner ring portion and to cross a straight line parallel to a load direction which is a load application direction.
  9.  前記ばね部は、当該ばね部のうち前記外輪部側ばね部端から前記凹部の開口端に対応する部位であるばね部形成端までの部分が、当該ばね部形成端を起点として、複数の前記据付穴のうち前記外輪部側ばね部端から最も近い据付穴から離れるように、屈曲して形成されている
     請求項1~8のいずれか一項に記載の荷重検出器。
    A portion of the spring portion from the outer ring portion side spring portion end to the spring portion forming end corresponding to the opening end of the recess is a plurality of the spring portions starting from the spring portion forming end. The load detector according to any one of claims 1 to 8, wherein the load detector is bent so as to be separated from the mounting hole closest to the outer ring side spring portion end of the mounting hole.
  10.  前記ばね部と前記内輪部とは、前記外輪部側ばね部端から荷重が作用する方向である荷重方向に対して垂直方向の距離が最も大きくなる位置で繋がれている
     請求項1~9のいずれか一項に記載の荷重検出器。
    The spring portion and the inner ring portion are connected at a position where the distance in the direction perpendicular to the load direction, which is the direction in which the load acts from the outer ring portion side spring portion end, is the largest. The load detector according to any one of the preceding claims.
  11.  前記ばね部は、当該ばね部のうち前記凹部の開口端に対応する部位であるばね部形成端から前記内輪部の側の端である内輪部側ばね部端までの部分が、直線状に形成されている
     請求項1~10のいずれか一項に記載の荷重検出器。
    In the spring portion, a portion from the spring portion forming end corresponding to the opening end of the recess in the spring portion to the inner ring portion side spring portion end as the end on the inner ring portion is formed in a straight line The load detector according to any one of the preceding claims.
  12.  前記ばね部は、当該ばね部の少なくとも一部が、荷重が作用する方向である荷重方向に対して、垂直方向に形成されている
     請求項1~11のいずれか一項に記載の荷重検出器。
    The load detector according to any one of claims 1 to 11, wherein at least a part of the spring portion is formed in a direction perpendicular to a load direction which is a direction in which the load acts. .
  13.  前記ばね部は、当該ばね部の少なくとも一部分が円弧形状に形成されている
     請求項1~12のいずれか一項に記載の荷重検出器。
    The load detector according to any one of claims 1 to 12, wherein at least a part of the spring portion is formed in an arc shape.
  14.  前記ばね部と前記外輪部との間の隙間の径方向の幅、前記ばね部と前記内輪部との間の隙間の径方向の幅、及び前記凹部の周方向の幅のうち少なくとも2つは、同一の幅に形成されている
     請求項1~13のいずれか一項に記載の荷重検出器。
    At least two of the radial width of the gap between the spring portion and the outer ring portion, the radial width of the gap between the spring portion and the inner ring portion, and the circumferential width of the recess are The load detector according to any one of claims 1 to 13, which is formed to have the same width.
  15.  前記ばね部は、前記内輪部の中心を通り、荷重が作用する方向である荷重方向に対して垂直な直線に対して、線対称の位置になるように配置されている
     請求項1~14の何れか1項に記載の荷重検出器。
    The spring portion is disposed so as to be axisymmetric with respect to a straight line which passes through the center of the inner ring portion and is perpendicular to a load direction which is a direction in which a load acts. The load detector according to any one of the preceding claims.
  16.  前記変位検出部は、前記外輪部に固定された差動トランスコイルと、前記内輪部に固定され、前記差動トランスコイルに対して相対変位する差動トランスコアと、を備えた差動トランスである
     請求項1及び請求項1を引用する請求項3~15のいずれか一項に記載の荷重検出器。
    The displacement detection unit is a differential transformer provided with a differential transformer coil fixed to the outer ring portion and a differential transformer core fixed to the inner ring portion and displaced relative to the differential transformer coil. The load detector according to any one of claims 3 to 15, wherein a certain claim 1 and a claim 1 are cited.
PCT/JP2017/027025 2017-07-26 2017-07-26 Load detector WO2019021384A1 (en)

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JP6104487B1 (en) * 2016-01-25 2017-03-29 三菱電機株式会社 Load detector

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US4548085A (en) * 1983-12-14 1985-10-22 Ppg Industries, Inc. Tension measuring device and method for flexible linear material
US6250146B1 (en) * 1999-09-14 2001-06-26 Cleveland Motion Controls, Inc. Web tension transducer apparatus
JP2006526782A (en) * 2003-06-04 2006-11-24 ザ ゲイツ コーポレイション Belt dynamic tension measuring device and method
JP6104487B1 (en) * 2016-01-25 2017-03-29 三菱電機株式会社 Load detector

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