WO2019019127A1 - Combined low-torque flat gate valve - Google Patents

Combined low-torque flat gate valve Download PDF

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Publication number
WO2019019127A1
WO2019019127A1 PCT/CN2017/094810 CN2017094810W WO2019019127A1 WO 2019019127 A1 WO2019019127 A1 WO 2019019127A1 CN 2017094810 W CN2017094810 W CN 2017094810W WO 2019019127 A1 WO2019019127 A1 WO 2019019127A1
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WO
WIPO (PCT)
Prior art keywords
valve
valve plate
torque
chamber
plate
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Application number
PCT/CN2017/094810
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French (fr)
Chinese (zh)
Inventor
周传本
黄国成
Original Assignee
江苏政轩石油机械股份有限公司
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Priority to PCT/CN2017/094810 priority Critical patent/WO2019019127A1/en
Publication of WO2019019127A1 publication Critical patent/WO2019019127A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K3/00Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
    • F16K3/02Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K3/00Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
    • F16K3/30Details
    • F16K3/314Forms or constructions of slides; Attachment of the slide to the spindle

Definitions

  • the invention relates to the technical field of slab gate valves, in particular to a composite low torque slab gate valve used in the petroleum industry.
  • the valve is a control component in the fluid delivery system, with functions such as cut-off, regulation, diversion, anti-backflow, pressure regulation, split or overflow relief; valves for fluid control systems, from the simplest shut-off valves to extremely complex
  • the various valves used in the automatic control system are quite diverse in variety and specifications.
  • the seat of the slab gate valve is tightly attached to the ram under the action of the spring preload and the pressure difference caused by the medium pressure difference to ensure the seal.
  • the upper and lower valve seats are always close to the ram, causing the friction between the ram and the valve seat to be very large when the valve is opened.
  • the torque is very heavy. Only the hand wheel diameter or actuator specifications are increased to solve the problem.
  • the sealing ring is severely worn due to the opening pressure, and the valve seal is invalid.
  • the slab gate valve technology has been developed and the use effect has been recognized.
  • the slab gate valves used at home and abroad are both a ram and two valve seats distributed on both sides of the ram. Through the control of the ram, the full Open or fully closed, however, the gate valve is controlled by a single block.
  • the torque is usually very large, the internal structure is complicated, the parts are many, and the sealing effect at the time of full closing is not optimistic. Under normal circumstances, the torque of the small-diameter low-pressure valve is not too large. Under normal circumstances, the movement of the gate can be made by the rotation of the hand wheel to realize the opening and closing of the gate valve.
  • the manual opening torque of the large-diameter high-pressure valve is very large, and the movement of the ram is difficult to realize only by the rotation of the hand wheel, and with the progress of the pipeline technology, the pressure of the pipeline design is getting higher and higher, and the pipeline diameter is getting larger and larger.
  • the slab gate valve is in the form of a floating valve seat, under the action of the medium pressure, the ram plate is close to the sealing surface of the downstream valve seat.
  • the operating force of the ram under the full pressure difference is the medium positive pressure multiplied by the sealing surface friction coefficient, although the sealing surface is selected.
  • the present invention has been made in view of the problems of the prior art composite low torque slab gate valve described above.
  • the object of the present invention is to provide a composite low-torque slab gate valve, which greatly reduces the manufacturing cost and greatly reduces the labor intensity of the operator and improves the production efficiency.
  • a composite low-torque slab gate valve including a valve body, a valve chamber and a first valve seat, wherein the valve body is provided with a medium passage for supplying medium in the left-right direction And a valve chamber in the up and down direction, the first valve seat is disposed in the valve cavity and communicates with the medium passage at both ends thereof, and the valve chamber is sequentially divided into an upper chamber, a middle chamber and a lower chamber, And the middle cavity is in communication with the medium passage, and further comprising: a first valve plate partially inserted into the first valve seat to cut off or communicate with the medium passage; and a second valve plate disposed at the The first valve plate includes a second intercepting end and a second transparent end, which are capable of cutting or conducting a flow guiding channel disposed in the left and right direction of the first valve plate, the guiding channel and the The medium passages are in communication; and the second valve seat communicates with the flow guiding passages at both ends thereof, and
  • the first valve plate further includes a first cut end and a first through end, the first cut end being a solid portion, a sliding groove is disposed on the upper and lower sides, the second valve plate is slid in the sliding groove, and the flow guiding channel is cut off, the first transparent end is a transparent portion, and the medium passage can be Corresponding connection.
  • a preferred embodiment of the composite low-torque slab gate valve of the present invention wherein: the second valve plate has the same structure as the first valve plate, and the second truncated end is a solid portion, a truncation
  • the flow guiding channel is described, and the second transparent end is a transparent portion, and can communicate with the guiding channel.
  • a preferred embodiment of the composite low-torque slab gate valve according to the present invention further comprising: a lifting member on which a finite protrusion is disposed, and the lifting member is divided into an upper end and a lower end by the limiting protrusion, The lower end is connected to the second valve plate, the inner diameter of the lower end is smaller than the inner diameter of the upper end, and a certain gap is formed between the lower end and the sliding groove.
  • the first intercepting end further includes a limiting block and a contact member, and the limiting block covers the top end of the sliding slot.
  • the top end of the first valve plate is connected, and the abutting member is disposed at a bottom end of the gap and is connected to a top end of the second valve plate.
  • the method further includes a valve cover that is capped at the top end of the valve chamber and connected to the valve body.
  • a preferred embodiment of the composite low-torque slab gate valve of the present invention wherein: the bonnet is further provided with a finite position port, and the limiting port can be limited with the limiting protrusion, and the The lifting piece continues to rise.
  • the length of the sliding groove is equal to the sum of the lengths of the lower end and the second valve plate.
  • a preferred embodiment of the composite low-torque slab gate valve according to the present invention wherein the first permeable end is in communication with the medium passage when the limiting port is in contact with the limiting protrusion .
  • a preferred embodiment of the composite low-torque slab gate valve of the present invention wherein: when the limiting block interferes with the abutting member, the guiding channel and the transparent portion of the second valve plate Corresponding connection.
  • the invention has the beneficial effects that the composite low-torque slab gate valve provided by the invention has two second valve seats and a second valve plate built in the first valve plate to form a small sealing pair with low opening torque.
  • the flow guiding channel can be opened under full pressure condition, the pressure difference between the two sides of the first valve plate is reduced, and then the movement of the first valve plate is driven to realize the full opening of the large-diameter gate valve, and the large-diameter slab gate valve in the oil and gas pipeline can not be solved.
  • the problem of single operation is not only simple and easy, reduces costs, greatly reduces the labor intensity of the operator, and greatly shortens the time for opening the valve and improves production efficiency.
  • FIG. 1 is a schematic view showing the overall structure of a composite low-torque slab gate valve according to a first aspect of the present invention
  • FIG. 2 is a cross-sectional structural view showing the first low-torque slab gate valve of the first embodiment of the present invention in a state in which the valve is completely closed;
  • FIG. 3 is a schematic view showing the overall structure of a second valve plate in the composite low-torque slab gate valve according to the first aspect of the present invention
  • Figure 4 is a partial enlarged view of Figure 3 of the present invention.
  • FIG. 5 is a schematic view showing the overall structure of a first valve plate in a composite low-torque slab gate valve according to a second embodiment of the present invention, wherein the second valve plate is removed;
  • FIG. 6 is a schematic view showing the overall structure of a lifting member in a composite low-torque slab gate valve according to a third aspect of the present invention.
  • FIG. 7 is a partially enlarged schematic structural view of a third type of composite low torque slab gate valve according to the present invention.
  • FIG. 8 is a schematic structural view of the composite low-torque slab gate valve in the composite low-torque slab gate valve in conflict with the abutting member;
  • FIG. 9 is a schematic structural view of a composite low-torque slab gate valve in a composite low-torque slab gate valve in contact with a limit protrusion;
  • FIG. 10 is a structural schematic view of the composite low-torque slab gate valve of the present invention in a closing process after the valve is fully opened.
  • an embodiment or “an embodiment” as used herein refers to a particular feature, structure, or characteristic that can be included in at least one implementation of the invention.
  • FIGS. 1 to 3 are schematic views showing the overall structure of the composite low-torque slab gate valve in the fully closed state of the valve according to the first embodiment of the present invention, in order to realize the full-pressure opening operation of the single-plate gate valve, and simple Easy to do, greatly reducing the labor intensity of the operator, in this embodiment the composite low
  • the torque slab gate valve includes a valve body 100, a valve chamber 200, a first valve seat 300, a first valve plate 400, a second valve plate 500, and a second valve seat 600.
  • the valve body 100 is internally provided with a left-right direction.
  • a downstream medium passage; and the first valve seat 300 is disposed in the valve chamber 200 and communicates with the medium passages 101 at both ends thereof, that is, the first valve seat 300 connects the upstream medium passages at both ends and the downstream medium passage, where the first valve The seat 300 is a detachable surface part of the valve for supporting the fully closed position of the valve core and forming a sealing pair.
  • the diameter of the valve seat is the maximum diameter of the valve, and the valve seat is widely used, such as various rubber, plastic or metal.
  • the material can be used as a valve seat material; the first valve seat 300 sequentially divides the valve chamber 200 into an upper chamber 201, a middle chamber 202 and a lower chamber 203, wherein the middle chamber 202 communicates with the medium passage 101, and the diameter of the middle chamber 202 With media channel 101
  • the size of the diameter is matched, the medium can enter the middle cavity 202 through the upstream medium passage and then enter the downstream medium passage to complete the medium transportation; the first valve plate 400 is partially inserted into the first valve seat 300 to cut the medium passage 101, and the first valve plate The two ends of the 400 can move against the first valve seat 300 in the valve chamber 200 to cut off the medium.
  • the valve plate 400 When the first valve plate 400 moves up to the top end of the upper chamber 201, the upward movement cannot be continued, and the valve is in an open state, and When the first valve plate 400 moves downward to the bottom end of the lower chamber 203, the valve is in a closed state.
  • the valve plate As shown in FIG. 1 , when the first valve plate 400 moves to the lower end of the valve chamber 200, the valve plate is two. The pressure difference of the side medium gradually increases, and vice versa, the pressure difference between the two sides of the valve plate decreases.
  • an elastic member is disposed between the two ends of the first valve seat 300 and the valve body 100, and the valve seat is pressed against the first valve plate 400 by the elastic member to enhance the sealing performance.
  • the second valve plate 500 and the second valve seat 600 are further provided in this embodiment.
  • the second valve The plate 500 is disposed in the first valve plate 400, and the first valve plate 400 is further disposed with a flow guiding channel 401 disposed in the left-right direction.
  • the guiding channel 401 is located in the middle cavity 202 and communicates with the medium channel 101.
  • the two valve plate 500 moves up and down in the first valve plate 400, and can cut or turn on the flow guiding passage 401 in the first valve plate 400.
  • the first A valve plate 400 blocks the medium to close the valve.
  • both ends of the first valve plate 400 are in a full pressure state, and the second valve plate 500 in the first valve plate 400 is moved to facilitate the manual operation for pressure relief.
  • the flow channel 401 communicates with the medium channel 101, and the medium enters the flow channel 401 from the upstream medium channel and then flows into the downstream medium channel. Therefore, the pressure difference between the two ends of the first valve plate 400 is reduced, and when the value difference between the two ends is balanced, The pressure difference between the two sides of the valve is very small, so it is closed Torque is small, single operation It is also relatively easy.
  • the second valve seat 600 is similar to the first valve seat 300 for connecting the two end passages, and the second valve seat 600 is disposed on both sides of the second valve plate 500, and the two functions cooperate to realize the flow guiding passage 401. Turn it on and off. Also in this embodiment, preferably, an elastic member is disposed between the two ends of the second valve seat 600 and the second valve plate 500, and the valve seat is pressed against the second valve plate 500 by the elastic member to enhance the sealing performance. .
  • FIG. 5 is a schematic view showing the overall structure of a composite low-torque slab gate valve according to a second embodiment of the present invention in an open state, in order to realize a composite between the second valve plate 500 and the first valve plate 400.
  • the first valve plate 400 further includes a first cut end 402 and a first through end 403.
  • the The composite low-torque slab gate valve includes a valve body 100, a valve chamber 200, a first valve seat 300, a first valve plate 400, a second valve plate 500, and a second valve seat 600.
  • the valve body 100 is internally provided with a left-right direction.
  • a downstream medium passage; and the first valve seat 300 is disposed in the valve chamber 200 and communicates with the medium passages 101 at both ends thereof, that is, the first valve seat 300 connects the upstream medium passages at both ends and the downstream medium passage, where the first valve The seat 300 is a detachable surface part of the valve.
  • the support valve core is fully closed and constitutes a sealing pair.
  • the diameter of the valve seat is the maximum diameter of the valve, and the valve seat material is very wide.
  • valve seat 300 sequentially divides the valve chamber 200 into an upper chamber 201, a middle chamber 202 and a lower chamber 203, wherein the middle chamber 202 communicates with the medium passage 101, and the diameter of the middle chamber 202 coincides with the diameter of the medium passage 101, and the medium can After entering the middle cavity 202 through the upstream medium passage, the medium is transported into the downstream medium passage, and the first valve plate 400 is partially inserted into the first valve seat 300 to cut the medium passage 101, and the first valve plate 400 can interfere with the first end.
  • the valve seat 300 moves within the valve chamber 200 to intercept the medium.
  • the valve When the first valve plate 400 moves up to the top end of the upper chamber 201, the upward movement cannot be continued, at which time the valve is in the open state, and when the first valve plate 400 moves downward to the bottom end of the lower chamber 203, the valve is closed. In the state shown in FIG. 1 , when the first valve plate 400 moves to the lower end of the valve chamber 200, the pressure difference between the two sides of the valve plate gradually increases, and vice versa, the pressure difference between the two sides of the valve plate decreases.
  • an elastic member is disposed between the two ends of the first valve seat 300 and the valve body 100, and the valve seat is pressed against the first valve plate 400 by the elastic member to enhance the sealing performance.
  • the second valve plate 500 and the second valve seat 600 are further provided.
  • the second valve The plate 500 is disposed in the first valve plate 400, and the first valve plate 400 is further disposed with a flow guiding channel 401 disposed in the left-right direction.
  • the guiding channel 401 is located in the middle cavity 202 and communicates with the medium channel 101.
  • the two valve plate 500 moves up and down within the first valve plate 400 to cut or turn on the flow guiding passage 401 in the first valve plate 400.
  • the first valve plate 400 herein further includes a first cut end 402 and a first through end 403, wherein the first cut end 402 is a solid portion on which the sliding groove 402a is disposed in the up and down direction.
  • the second valve plate 500 slides in the sliding groove 402a to cut off the flow guiding passage 401.
  • the first transparent end 403 is a transparent portion and can communicate with the medium passage 101.
  • the second valve plate 500 and the first valve plate The 400 has the same structure, and the cut-off portion is a solid body, and includes a second cut-off end 501 and a second pass-through end 502, which are capable of cutting or conducting the flow guiding passage 401 disposed in the left-right direction in the first valve plate 400, wherein
  • the second truncated end 501 is a solid portion
  • the flow guiding channel 401 is cut off
  • the second transparent end 502 is a transparent portion, and can communicate with the guiding channel 401.
  • the transparent portion can communicate with the guiding channel 401.
  • the first valve plate 400 moves up to the top end of the upper chamber 201, the upward movement cannot be continued, at which time the first through end 403 is in complete communication with the medium passage 101, the valve is in a fully open state; and when the first valve plate 400 is When moving downward to the bottom end of the lower chamber 203, the first cut end 402 of the first valve plate 400 is just in the middle chamber 202, and the medium is blocked to bring the valve into a closed state, at which time both ends of the first valve plate 400 are at In the full pressure state, in order to facilitate the manual operation, the second valve plate 500 in the first valve plate 400 is moved to the flow passage 101 to communicate with the medium passage 101, that is, the second valve plate 500 moves in the sliding groove 402a, and the movement occurs.
  • the state includes that the second valve plate 500 is a solid cut-off portion corresponding to the flow guiding channel 401, blocking the medium passage; and the second valve plate 500 has a transparent portion corresponding to the communication guide channel 401, and the medium is provided by the upstream medium passage.
  • the pressure difference between the two ends of the first valve plate 400 is lowered.
  • the second valve seat 600 is similar to the first valve seat 300 for connecting the two end passages, and the second valve seat 600 is disposed on both sides of the second valve plate 500, and the two functions cooperate to realize the flow guiding passage 401. Turn it on and off. Also in this embodiment, preferably, an elastic member is disposed between the two ends of the second valve seat 600 and the second valve plate 500, and the valve seat is pressed against the second valve plate 500 by the elastic member to enhance the sealing performance. .
  • FIGS. 6 to 7 are schematic views showing the overall structure of the composite low-torque slab gate valve according to the third embodiment of the present invention, in order to realize the relationship between the second valve plate 500 and the first valve plate 400.
  • the movement of the second valve plate 500 in the up-and-down direction in the first valve plate 400 in the composite structure and the up-and-down movement of the first valve plate 400 in the valve chamber 200 are different from the second embodiment in this embodiment.
  • the composite low-torque slab gate valve further includes a lifting member 700, specifically, the valve body 100, the valve chamber 200, the first valve seat 300, the first valve plate 400, the second valve plate 500, and the second valve.
  • the seat 600 is provided with a medium passage 101 through which the medium flows in the left-right direction and a valve chamber 200 in the up-and-down direction, and the medium passage 101 communicates with the valve chamber 200 in the up-and-down direction in the valve body 100, that is, the valve
  • the cavity 200 is inserted into the medium passage 101 to divide it into an upstream medium passage and a downstream medium passage; and the first valve seat 300 is disposed in the valve chamber 200 and communicates with the medium passage 101 at both ends thereof, that is, the first valve seat 300 is connected at both ends An upstream medium passage and a downstream medium passage, wherein the first valve seat 300 is a detachable surface part in the valve for supporting the full closed position of the valve core and forming a sealing pair, wherein the valve seat diameter is the maximum circulation diameter of the valve, and
  • the valve seat material is very wide.
  • the valve seat material for example, various rubber, plastic or metal materials can be used as the valve seat material; the first valve seat 300 sequentially divides the valve chamber 200 into an upper chamber 201, a middle chamber 202 and a lower chamber 203, wherein the middle chamber 202 and media channel 1 01 is connected, and the diameter of the middle cavity 202 coincides with the diameter of the medium passage 101.
  • the medium can enter the middle cavity 202 through the upstream medium passage and then enter the downstream medium passage to complete the medium transportation; the first valve plate 400 is partially inserted into the first The medium passage 101 is cut in the valve seat 300, and both ends of the first valve plate 400 are movable against the first valve seat 300 to move within the valve chamber 200, thereby cutting the medium.
  • the valve When the first valve plate 400 moves up to the top end of the upper chamber 201, the upward movement cannot be continued, at which time the valve is in the open state, and when the first valve plate 400 moves downward to the bottom end of the lower chamber 203, the valve is closed. In the state shown in FIG. 1 , when the first valve plate 400 moves to the lower end of the valve chamber 200, the pressure difference between the two sides of the valve plate gradually increases, and vice versa, the pressure difference between the two sides of the valve plate decreases.
  • an elastic member is disposed between the two ends of the first valve seat 300 and the valve body 100, and the valve seat is pressed against the first valve plate 400 by the elastic member to enhance the sealing performance.
  • the second valve plate 500 and the second valve seat 600 are further provided in this embodiment.
  • the second valve The plate 500 is disposed in the first valve plate 400, and the first valve plate 400 is further disposed with a flow guiding channel 401 disposed in the left-right direction.
  • the guiding channel 401 is located in the middle cavity 202 and communicates with the medium channel 101.
  • the two valve plate 500 moves up and down within the first valve plate 400 to cut or turn on the flow guiding passage 401 in the first valve plate 400.
  • the first valve plate 400 herein further includes a first cut end 402 and a first through end 403, wherein the first cut end 402 is a solid portion on which the sliding groove 402a is disposed in the up and down direction.
  • the second valve plate 500 slides in the sliding groove 402a to cut off the flow guiding passage 401.
  • the first transparent end 403 is a transparent portion and can communicate with the medium passage 101.
  • the second valve plate 500 and the first valve plate 400 has the same structure, and its truncated portion is an entity, including a second truncated end 501 and a second transparent end 502, two
  • the flow guiding channel 401 disposed in the left and right direction of the first valve plate 400 can be cut off or turned on, wherein the second cutting end 501 is a solid portion, the flow guiding channel 401 is cut off, and the second transparent end 502 is a transparent portion. It can communicate with the flow guiding channel 401, and the transparent portion can communicate with the flow guiding channel 401.
  • the valve When the first valve plate 400 moves up to the top end of the upper chamber 201, the upward movement cannot be continued, at which time the first through end 403 is in complete communication with the medium passage 101, the valve is in a fully open state; and when the first valve plate 400 is When moving downward to the bottom end of the lower chamber 203, the first cut end 402 of the first valve plate 400 is just in the middle chamber 202, and the medium is blocked to bring the valve into a closed state, at which time both ends of the first valve plate 400 are at In the full pressure state, in order to facilitate the manual operation, the second valve plate 500 in the first valve plate 400 is moved to the flow passage 101 to communicate with the medium passage 101, that is, the second valve plate 500 moves in the sliding groove 402a, referring to FIG.
  • the second valve plate 500 is moved in the sliding groove 402a in the embodiment to provide a lifting member 700 and a top end of the second valve plate 500.
  • the upper end of the lifting member 700 Part of the thread is provided, which cooperates with an externally disposed nut to form a structure of a rolling screw.
  • the ball screw is an ideal product for converting a rotary motion into a linear motion or converting a linear motion into a rotary motion, which is through an outer end.
  • Hand wheel Transfer screw drive nut screw moves in the vertical direction, so as to drive the bottom of the second valve plate 500 moves in the vertical direction, greatly reduce the friction, reducing the torque handwheel.
  • a lifting protrusion 700 is further disposed on the lifting member 700.
  • the lifting member 700 is divided into an upper end 701 and a lower end 702 by the limiting protrusion 701, wherein the lower end 702 is connected to the second valve plate 500, and the inner diameter of the lower end 702 is smaller than
  • the inner diameter of the upper end 701 is preferably a one-piece structure in the present embodiment.
  • the upper end 701 and the lower end 702 are preferably arranged in a separate manner, and are connected by the limiting protrusions 701.
  • the second valve plate 500 is sized to match the sliding groove 402a, and the lower end 702 is smaller in diameter than the inner diameter of the sliding groove 402a, so the lower end 702 is located in the sliding groove 402a, and a certain gap S is formed therebetween, and the top end of the sliding groove 402a is formed.
  • the limiting block 402b is configured to cover the sliding slot 402a, and the lifting member 700 is connected to the second valve plate 500 through the limiting block 402b.
  • the limiting block is provided in order to facilitate the disassembly, installation and maintenance of the lifting member 700.
  • 402b is connected to the top end of the first valve plate 400, and the two are separated structures.
  • the two can also be an integrated structure; and the gap S is also disposed to interfere with the limiting block 402b.
  • the resisting member 402c is disposed at the bottom end of the gap S and is connected to the top end of the second valve plate 500.
  • the abutting member 402c and the second valve plate 500 are separated or integrated.
  • the length of the sliding groove 402a is equal to the sum of the lengths of the lower end 702 and the second valve plate 500.
  • the structure is set such that the state in the sliding groove 402a includes when the second valve plate 500 moves to the sliding
  • the second valve when the bottom end of the groove 402a 500 is a truncated portion of the entity Correspondingly sealing to the flow guiding channel 401, blocking the medium passage, continuing to rotate the hand wheel to raise the lifting member 700, thereby causing the second valve plate 500 to rise, and the cut portion of the second valve plate 500 gradually leaves the guiding passage 401, and The transparent portion gradually enters and is in communication with the flow guiding channel 401.
  • the transparent portion of the second valve plate 500 completely corresponds to the communication guiding channel 401, the limiting block 402b and the abutting member 402c are in contact with each other, and the guiding channel 401 is The transparent portion of the second valve plate 500 is completely correspondingly communicated.
  • the medium enters the flow guiding channel 401 from the upstream medium passage and then flows into the downstream medium passage. Therefore, the pressure difference between the two ends of the first valve plate 400 is reduced, and the ends of the first valve plate 400 are lowered.
  • the value differential pressure is balanced, the hand wheel is continuously rotated, and the lifting member 700 continues to rise.
  • the limiting block 402b is fixedly connected to the top end of the first valve plate 400.
  • the limiting block 402b has a tendency to move upward due to the upward force, so that the first valve plate 400 is moved upward; and in this embodiment, a valve cover 800 is further included, and the valve cover 800 covers the top of the valve chamber 200.
  • the body 100 is connected, and the same valve cover 800 and the valve body 100 can be either an integral type or a separate structure. Further, the valve cover 800 is further provided with a limited position port 801, which can be restrained from the limit protrusion 701.
  • the second valve seat 600 is similar to the first valve seat 300 for connecting the two end passages, and the second valve seat 600 is disposed on both sides of the second valve plate 500, and the two functions cooperate to realize the flow guiding passage 401. Turn it on and off.
  • an elastic member is disposed between the two ends of the second valve seat 600 and the second valve plate 500, and the valve seat is pressed against the second valve plate 500 by the elastic member to enhance the sealing performance.
  • the second valve plate 500 is no longer lowered by the bottom end of the sliding groove 402a, so that the flow guiding channel 401 is in a completely closed state, and the hand wheel is continuously rotated in the opposite direction, since the length of the sliding groove 402a is equal to the lower end 702.
  • the valve is fully closed.
  • the large-diameter high-pressure valve for oil and gas is generally used in a pressure environment of 15000 PSI.
  • the valve of the original slab gate valve still has a torque of 600-650 N/m during the opening process of the valve, so
  • the torque of the valve opening can be stably reduced to 100-130 N/m, and only a single person can be used without the need for a ball screw labor saving device.
  • the operation of opening the valve at full pressure is completed, which greatly reduces the labor intensity and saves the opening time.

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sliding Valves (AREA)
  • Mechanically-Actuated Valves (AREA)

Abstract

A combined low-torque flat gate valve, comprising a valve body (100), a valve cavity (200), first valve seats (300) and a first valve plate (400); the first valve seats (300) are provided in the valve cavity (200) and connect medium channels (101) located at two ends thereof, and divide the valve cavity (200) into an upper cavity (201), a middle cavity (202) and a lower cavity (203) in order. Said valve further comprises: a second valve plate (500), which is provided in the first valve plate (400), the first valve plate (400) being provided with flow guide channels (401), the flow guide channels (401) being in communication with the medium channels (101); and second valve seats (600), which connect the flow guide channels (401) located at two ends of the second valve seat. By providing the two second valve seats (600) and the second valve plate (500) in the interior of the first valve plate (400), a small sealing pair having a low opening torque is formed, such that the flow guide channels (401) can be opened under the condition of full-pressure, reducing the pressure difference between two sides of the first valve plate (400) and then driving the first valve plate (400) to move so as to fully open the large-diameter gate valve, solving the traditional problem that a flat gate valve, which has a huge diameter, in an oil and gas pipeline cannot be operated by a single person.

Description

一种复合式低扭矩平板闸阀Composite low torque slab gate valve 技术领域Technical field
本发明涉及平板闸阀的技术领域,尤其涉及一种石油行业使用的复合式低扭矩平板闸阀。The invention relates to the technical field of slab gate valves, in particular to a composite low torque slab gate valve used in the petroleum industry.
背景技术Background technique
阀门是流体输送系统中的控制部件,具有截止、调节、导流、防止逆流、稳压、分流或溢流泄压等功能;用于流体控制系统的阀门,从最简单的截止阀到极为复杂的自控系统中所用的各种阀门,其品种和规格相当繁多;其中平板闸阀的阀座在弹簧预紧力和介质压差产生的推力作用下紧贴住闸板保证密封,由于此种结构的上下游阀座一直紧贴住闸板,造成在阀门开启时,闸板向上提升与阀座产生的摩擦力也非常大,扭矩很重,只有加大手轮直径或执行器规格来解决,成本较高,而且这种结构在频繁的使用过程中,由于开启压力会使得密封圈磨损严重,阀门密封失效。The valve is a control component in the fluid delivery system, with functions such as cut-off, regulation, diversion, anti-backflow, pressure regulation, split or overflow relief; valves for fluid control systems, from the simplest shut-off valves to extremely complex The various valves used in the automatic control system are quite diverse in variety and specifications. The seat of the slab gate valve is tightly attached to the ram under the action of the spring preload and the pressure difference caused by the medium pressure difference to ensure the seal. The upper and lower valve seats are always close to the ram, causing the friction between the ram and the valve seat to be very large when the valve is opened. The torque is very heavy. Only the hand wheel diameter or actuator specifications are increased to solve the problem. Moreover, during the frequent use of this structure, the sealing ring is severely worn due to the opening pressure, and the valve seal is invalid.
目前平板闸阀技术已发展成熟,而且使用效果也得到认同,且国内外所使用的平板闸阀都是一块闸板和两个分布在闸板两侧的阀座,通过对闸板的控制来达到全开或全关,然而通过单块闸板来控制闸阀,往往扭矩十分的大,内部结构复杂、零件多,而且全关时的密封效果不容乐观。通常情况下小口径低压力的阀门的带压开启的扭矩不太大,正常情况下可以通过手轮旋转使得闸板的移动,实现闸阀的开启和关闭。但是大口径高压阀门的手动开启的扭矩非常大,仅靠手轮旋转使得闸板的移动难以实现,并且目前随着管道技术的进步,管道设计的压力越来越高,管道通径越来越大,由于平板闸阀为浮动阀座形式,在介质压力作用下,闸板紧贴下游阀座密封面,全压差下闸板的操作力为介质正压力乘密封面摩擦系数,虽然密封面选用了摩擦系数较小的聚四氟乙烯(摩擦系数为0.05~0.1),但阀门操作力仍然较大,特别是大通径和高压力情况下,例如油气输送管道的压力超过了16MPa,通径超过了1000mm,因此阀门操作力增加迅速,阀门操作装置型号规格大,甚至不得不采用减速增力装置,成本较高,同时也延长了阀门的启闭时间。即使现在有的大口径高压阀门采用的滚珠丝杠副,大大降低了阀门的带压开启的扭矩,但是其开启扭矩仍然很大,一般达到500-600N/m,正常一两个人无法打开。At present, the slab gate valve technology has been developed and the use effect has been recognized. The slab gate valves used at home and abroad are both a ram and two valve seats distributed on both sides of the ram. Through the control of the ram, the full Open or fully closed, however, the gate valve is controlled by a single block. The torque is usually very large, the internal structure is complicated, the parts are many, and the sealing effect at the time of full closing is not optimistic. Under normal circumstances, the torque of the small-diameter low-pressure valve is not too large. Under normal circumstances, the movement of the gate can be made by the rotation of the hand wheel to realize the opening and closing of the gate valve. However, the manual opening torque of the large-diameter high-pressure valve is very large, and the movement of the ram is difficult to realize only by the rotation of the hand wheel, and with the progress of the pipeline technology, the pressure of the pipeline design is getting higher and higher, and the pipeline diameter is getting larger and larger. Because the slab gate valve is in the form of a floating valve seat, under the action of the medium pressure, the ram plate is close to the sealing surface of the downstream valve seat. The operating force of the ram under the full pressure difference is the medium positive pressure multiplied by the sealing surface friction coefficient, although the sealing surface is selected. Polytetrafluoroethylene with a low coefficient of friction (coefficient of friction is 0.05 to 0.1), but the valve operation force is still large, especially in the case of large diameter and high pressure, for example, the pressure of the oil and gas pipeline exceeds 16 MPa, and the diameter exceeds 1000mm, so the valve operating force increases rapidly, the valve operating device model size is large, and even has to use the deceleration booster device, the cost is higher, and also the valve opening and closing time is extended. Even if there is a ball screw pair used in a large-diameter high-pressure valve, the torque of the valve is greatly reduced, but the opening torque is still very large, generally reaching 500-600 N/m, and normally one or two people cannot open.
发明内容 Summary of the invention
本部分的目的在于概述本发明的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to summarize some aspects of the embodiments of the invention and to briefly describe some preferred embodiments. The simplifications or omissions may be made in this section as well as in the description of the invention and the invention, and the scope of the invention is not to be construed as limiting the scope of the invention.
鉴于上述现有复合式低扭矩平板闸阀存在的问题,提出了本发明。The present invention has been made in view of the problems of the prior art composite low torque slab gate valve described above.
因此,本发明目的是提供一种复合式低扭矩平板闸阀,大大降低制造成本以及大大降低操作者劳动强度,提高生产效率。Therefore, the object of the present invention is to provide a composite low-torque slab gate valve, which greatly reduces the manufacturing cost and greatly reduces the labor intensity of the operator and improves the production efficiency.
为解决上述技术问题,本发明提供如下技术方案:一种复合式低扭矩平板闸阀,包括阀体、阀腔和第一阀座,所述阀体内设置有沿左右方向上供介质流通的介质通道以及沿上下方向的阀腔,所述第一阀座设置于所述阀腔内且连通位于其两端的所述介质通道,并将所述阀腔依次区分为上腔、中腔和下腔,且所述中腔与所述介质通道相连通,其特征在于:还包括第一阀板,其部分插入所述第一阀座内截断或连通所述介质通道;第二阀板,设置于所述第一阀板内,包括第二截断端和第二通透端,二者能够截断或导通所述第一阀板内沿左右方向设置的导流通道,所述导流通道与所述介质通道相连通;以及第二阀座,连通位于其两端的所述导流通道,且所述第二阀板插入所述第二阀座中截断或导通所述导流通道。In order to solve the above technical problem, the present invention provides the following technical solution: a composite low-torque slab gate valve including a valve body, a valve chamber and a first valve seat, wherein the valve body is provided with a medium passage for supplying medium in the left-right direction And a valve chamber in the up and down direction, the first valve seat is disposed in the valve cavity and communicates with the medium passage at both ends thereof, and the valve chamber is sequentially divided into an upper chamber, a middle chamber and a lower chamber, And the middle cavity is in communication with the medium passage, and further comprising: a first valve plate partially inserted into the first valve seat to cut off or communicate with the medium passage; and a second valve plate disposed at the The first valve plate includes a second intercepting end and a second transparent end, which are capable of cutting or conducting a flow guiding channel disposed in the left and right direction of the first valve plate, the guiding channel and the The medium passages are in communication; and the second valve seat communicates with the flow guiding passages at both ends thereof, and the second valve plate is inserted into the second valve seat to cut off or conduct the flow guiding passage.
作为本发明所述的复合式低扭矩平板闸阀的一种优选方案,其中:所述第一阀板还包括第一截断端和第一通透端,所述第一截断端为实体部分,其上设置有沿上下方向的滑动槽,所述第二阀板在所述滑动槽内发生滑动,截断所述导流通道,所述第一通透端为通透部分,能够与所述介质通道对应连通。A preferred embodiment of the composite low torque slab gate valve of the present invention, wherein: the first valve plate further includes a first cut end and a first through end, the first cut end being a solid portion, a sliding groove is disposed on the upper and lower sides, the second valve plate is slid in the sliding groove, and the flow guiding channel is cut off, the first transparent end is a transparent portion, and the medium passage can be Corresponding connection.
作为本发明所述的复合式低扭矩平板闸阀的一种优选方案,其中:所述第二阀板与所述第一阀板具有相同的结构,所述第二截断端为实体部分,截断所述导流通道,且所述第二通透端为通透部分,能够与所述导流通道对应连通。A preferred embodiment of the composite low-torque slab gate valve of the present invention, wherein: the second valve plate has the same structure as the first valve plate, and the second truncated end is a solid portion, a truncation The flow guiding channel is described, and the second transparent end is a transparent portion, and can communicate with the guiding channel.
作为本发明所述的复合式低扭矩平板闸阀的一种优选方案,其中:还包括提升件,其上设置有限位凸起,所述提升件被所述限位凸起区分为上端和下端,所述下端与所述第二阀板连接,所述下端的内径小于所述上端的内径,且所述下端与所述滑动槽二者之间形成一定的间隙。A preferred embodiment of the composite low-torque slab gate valve according to the present invention, further comprising: a lifting member on which a finite protrusion is disposed, and the lifting member is divided into an upper end and a lower end by the limiting protrusion, The lower end is connected to the second valve plate, the inner diameter of the lower end is smaller than the inner diameter of the upper end, and a certain gap is formed between the lower end and the sliding groove.
作为本发明所述的复合式低扭矩平板闸阀的一种优选方案,其中:所述第一截断端还包括限位块和抵触件,所述限位块封盖于所述滑动槽的顶端,且与 所述第一阀板顶端连接,所述抵触件设置于所述间隙的底端,且与所述第二阀板的顶端连接。As a preferred embodiment of the composite low-torque slab gate valve of the present invention, the first intercepting end further includes a limiting block and a contact member, and the limiting block covers the top end of the sliding slot. And The top end of the first valve plate is connected, and the abutting member is disposed at a bottom end of the gap and is connected to a top end of the second valve plate.
作为本发明所述的复合式低扭矩平板闸阀的一种优选方案,其中:还包括阀盖,所述阀盖封盖于所述阀腔顶端,且与所述阀体连接。As a preferred embodiment of the composite low torque slab gate valve of the present invention, the method further includes a valve cover that is capped at the top end of the valve chamber and connected to the valve body.
作为本发明所述的复合式低扭矩平板闸阀的一种优选方案,其中:所述阀盖上还设置有限位口,所述限位口能够与所述限位凸起限位,限制所述提升件的继续上升。A preferred embodiment of the composite low-torque slab gate valve of the present invention, wherein: the bonnet is further provided with a finite position port, and the limiting port can be limited with the limiting protrusion, and the The lifting piece continues to rise.
作为本发明所述的复合式低扭矩平板闸阀的一种优选方案,其中:所述滑动槽的长度等于所述下端与所述第二阀板二者长度之和。As a preferred embodiment of the composite low torque slab gate valve of the present invention, the length of the sliding groove is equal to the sum of the lengths of the lower end and the second valve plate.
作为本发明所述的复合式低扭矩平板闸阀的一种优选方案,其中:所述限位口与所述限位凸起相抵触时,所述第一通透端与所述介质通道对应连通。A preferred embodiment of the composite low-torque slab gate valve according to the present invention, wherein the first permeable end is in communication with the medium passage when the limiting port is in contact with the limiting protrusion .
作为本发明所述的复合式低扭矩平板闸阀的一种优选方案,其中:所述限位块与所述抵触件相抵触时,所述导流通道与所述第二阀板上通透部分对应连通。A preferred embodiment of the composite low-torque slab gate valve of the present invention, wherein: when the limiting block interferes with the abutting member, the guiding channel and the transparent portion of the second valve plate Corresponding connection.
本发明的有益效果:本发明提供的一种复合式低扭矩平板闸阀,通过在第一阀板的内部再内置两个第二阀座和第二阀板,形成一个低开启扭矩的小密封副,能够在满压状况下打开导流通道,降低第一阀板两侧的压力差,再带动第一阀板的移动实现大口径闸阀完全开启,解决油气管道中巨大口径的平板闸阀原有无法单人操作的问题,不仅简便易行、降低成本,极大地降低操作者的劳动强度,而且极大缩短阀门开启的时间,提高生产效率。The invention has the beneficial effects that the composite low-torque slab gate valve provided by the invention has two second valve seats and a second valve plate built in the first valve plate to form a small sealing pair with low opening torque. The flow guiding channel can be opened under full pressure condition, the pressure difference between the two sides of the first valve plate is reduced, and then the movement of the first valve plate is driven to realize the full opening of the large-diameter gate valve, and the large-diameter slab gate valve in the oil and gas pipeline can not be solved. The problem of single operation is not only simple and easy, reduces costs, greatly reduces the labor intensity of the operator, and greatly shortens the time for opening the valve and improves production efficiency.
附图说明DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the present invention, Those skilled in the art can also obtain other drawings based on these drawings without paying any inventive labor. among them:
图1为本发明第一种所述复合式低扭矩平板闸阀的整体结构示意图;1 is a schematic view showing the overall structure of a composite low-torque slab gate valve according to a first aspect of the present invention;
图2为本发明第一种所述复合式低扭矩平板闸阀中阀门完全关闭状态下的剖视结构示意图;2 is a cross-sectional structural view showing the first low-torque slab gate valve of the first embodiment of the present invention in a state in which the valve is completely closed;
图3为本发明第一种所述复合式低扭矩平板闸阀中第二阀板的整体结构示意图; 3 is a schematic view showing the overall structure of a second valve plate in the composite low-torque slab gate valve according to the first aspect of the present invention;
图4为本发明图3的局部放大示意图;Figure 4 is a partial enlarged view of Figure 3 of the present invention;
图5为本发明第二种所述复合式低扭矩平板闸阀中第一阀板的整体结构示意图,其中去除第二阀板;5 is a schematic view showing the overall structure of a first valve plate in a composite low-torque slab gate valve according to a second embodiment of the present invention, wherein the second valve plate is removed;
图6为本发明第三种所述复合式低扭矩平板闸阀中提升件的整体结构示意图;6 is a schematic view showing the overall structure of a lifting member in a composite low-torque slab gate valve according to a third aspect of the present invention;
图7为本发明第三种所述复合式低扭矩平板闸阀的局部放大结构示意图;7 is a partially enlarged schematic structural view of a third type of composite low torque slab gate valve according to the present invention;
图8为本发明所述复合式低扭矩平板闸阀中限位块与抵触件相抵触时的结构示意图;8 is a schematic structural view of the composite low-torque slab gate valve in the composite low-torque slab gate valve in conflict with the abutting member;
图9为本发明所述复合式低扭矩平板闸阀中限位口与限位凸起相抵触时的结构示意图;9 is a schematic structural view of a composite low-torque slab gate valve in a composite low-torque slab gate valve in contact with a limit protrusion;
图10为本发明所述复合式低扭矩平板闸阀中阀门完全开启后在关闭过程中的结构示意图。FIG. 10 is a structural schematic view of the composite low-torque slab gate valve of the present invention in a closing process after the valve is fully opened.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书附图对本发明的具体实施方式做详细的说明。The above described objects, features and advantages of the present invention will become more apparent from the aspects of the appended claims.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。In the following description, numerous specific details are set forth in order to provide a full understanding of the present invention, but the invention may be practiced in other ways than those described herein, and those skilled in the art can do without departing from the scope of the invention. The invention is not limited by the specific embodiments disclosed below.
其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。In addition, "an embodiment" or "an embodiment" as used herein refers to a particular feature, structure, or characteristic that can be included in at least one implementation of the invention. The appearances of the "in one embodiment", "a" or "an"
再其次,本发明结合示意图进行详细描述,在详述本发明实施例时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。Secondly, the present invention will be described in detail in conjunction with the accompanying drawings. When the embodiments of the present invention are described in detail, for the convenience of description, the sectional view of the structure of the device will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, and should not be used here. Limit the scope of protection of the invention. In addition, the actual three-dimensional dimensions of length, width and depth should be included in the actual production.
如图1~3所示为本发明第一种实施例所述复合式低扭矩平板闸阀中阀门完全关闭状态下的整体结构示意图,为了实现平板闸阀单人即可完成满压开启工作,且简便易行,极大地降低操作者的劳动强度,在本实施例中该复合式低 扭矩平板闸阀包括阀体100、阀腔200、第一阀座300、第一阀板400、第二阀板500以及第二阀座600,具体的,阀体100内部设置有沿左右方向上供介质流通的介质通道101以及沿上下方向的阀腔200,且介质通道101与阀体100内沿上下方向的阀腔200相连通,即阀腔200插入介质通道101中将其分为上游介质通道以及下游介质通道;而第一阀座300设置于阀腔200内且连通位于其两端的介质通道101,即第一阀座300连接两端的上游介质通道以及下游介质通道,此处的第一阀座300为阀门内可拆卸面部件,用于支撑阀芯全关位置,并构成密封副,一般阀座直径即为阀门最大流通直径,且阀座材质非常广泛,例如各类橡胶、塑料或金属材料均可作为阀座材质;该第一阀座300将阀腔200依次区分为上腔201、中腔202和下腔203,其中中腔202与介质通道101相连通,且中腔202的直径与介质通道101直径大小相吻合,介质能够通过上游介质通道进入中腔202中后在进入下游介质通道,完成介质输送;第一阀板400部分插入第一阀座300内截断介质通道101,且第一阀板400两端能够抵触第一阀座300在阀腔200内移动,从而将介质截断,当第一阀板400向上移动至上腔201最顶端时,无法继续向上移动,此时阀门处于开启状态,且当第一阀板400向下运动至下腔203最底端的时,阀门处于关闭的状态,如图中1所示状态,第一阀板400在阀腔200顶端向下段移动时,阀板两侧介质压差逐渐增大,反之则阀板两侧的介质压差减少。当然在本实施例中,较佳的,第一阀座300的两端与阀体100之间设置有弹力件,通过该弹力件使阀座紧压第一阀板400,加强密封性能。进一步,为了实现第一阀板400关闭状态下的满压简易开启,降低人工劳动的强度,本实施例中还设置了第二阀板500和第二阀座600,具体的,该第二阀板500设置于第一阀板400内,而第一阀板400内还设置有沿左右方向设置的导流通道401,该导流通道401位于中腔202内且与介质通道101相连通,第二阀板500在第一阀板400内上下移动,能够截断或导通第一阀板400内的导流通道401,当第一阀板400向下运动至下腔203最底端的时,第一阀板400隔断介质使得阀门处于关闭的状态,此时第一阀板400的两端处于满压状态,为了泄压便于人工操作,移动第一阀板400内的第二阀板500至导流通道401连通介质通道101,介质由上游介质通道进入导流通道401中后流入下游介质通道,因此在第一阀板400两端的介质压差会降低,待两端的价值压差平衡时,由于阀门两侧压力差很小,所以关闭时扭矩很小,单人操作 也是相对比较轻松的。当然此处的第二阀座600与第一阀座300类似,用于连通两端通道,第二阀座600设置于第二阀板500的两侧,二者配合作用实现导流通道401的开启和关闭。同样在本实施例中,较佳的,第二阀座600的两端与第二阀板500之间设置有弹力件,通过该弹力件使阀座紧压第二阀板500,加强密封性能。1 to 3 are schematic views showing the overall structure of the composite low-torque slab gate valve in the fully closed state of the valve according to the first embodiment of the present invention, in order to realize the full-pressure opening operation of the single-plate gate valve, and simple Easy to do, greatly reducing the labor intensity of the operator, in this embodiment the composite low The torque slab gate valve includes a valve body 100, a valve chamber 200, a first valve seat 300, a first valve plate 400, a second valve plate 500, and a second valve seat 600. Specifically, the valve body 100 is internally provided with a left-right direction. The medium passage 101 through which the medium flows and the valve chamber 200 in the up and down direction, and the medium passage 101 communicates with the valve chamber 200 in the up and down direction in the valve body 100, that is, the valve chamber 200 is inserted into the medium passage 101 to divide it into an upstream medium passage. And a downstream medium passage; and the first valve seat 300 is disposed in the valve chamber 200 and communicates with the medium passages 101 at both ends thereof, that is, the first valve seat 300 connects the upstream medium passages at both ends and the downstream medium passage, where the first valve The seat 300 is a detachable surface part of the valve for supporting the fully closed position of the valve core and forming a sealing pair. The diameter of the valve seat is the maximum diameter of the valve, and the valve seat is widely used, such as various rubber, plastic or metal. The material can be used as a valve seat material; the first valve seat 300 sequentially divides the valve chamber 200 into an upper chamber 201, a middle chamber 202 and a lower chamber 203, wherein the middle chamber 202 communicates with the medium passage 101, and the diameter of the middle chamber 202 With media channel 101 The size of the diameter is matched, the medium can enter the middle cavity 202 through the upstream medium passage and then enter the downstream medium passage to complete the medium transportation; the first valve plate 400 is partially inserted into the first valve seat 300 to cut the medium passage 101, and the first valve plate The two ends of the 400 can move against the first valve seat 300 in the valve chamber 200 to cut off the medium. When the first valve plate 400 moves up to the top end of the upper chamber 201, the upward movement cannot be continued, and the valve is in an open state, and When the first valve plate 400 moves downward to the bottom end of the lower chamber 203, the valve is in a closed state. As shown in FIG. 1 , when the first valve plate 400 moves to the lower end of the valve chamber 200, the valve plate is two. The pressure difference of the side medium gradually increases, and vice versa, the pressure difference between the two sides of the valve plate decreases. Of course, in the embodiment, preferably, an elastic member is disposed between the two ends of the first valve seat 300 and the valve body 100, and the valve seat is pressed against the first valve plate 400 by the elastic member to enhance the sealing performance. Further, in order to realize the simple opening of the full pressure in the closed state of the first valve plate 400 and reduce the strength of the manual labor, the second valve plate 500 and the second valve seat 600 are further provided in this embodiment. Specifically, the second valve The plate 500 is disposed in the first valve plate 400, and the first valve plate 400 is further disposed with a flow guiding channel 401 disposed in the left-right direction. The guiding channel 401 is located in the middle cavity 202 and communicates with the medium channel 101. The two valve plate 500 moves up and down in the first valve plate 400, and can cut or turn on the flow guiding passage 401 in the first valve plate 400. When the first valve plate 400 moves downward to the bottom end of the lower chamber 203, the first A valve plate 400 blocks the medium to close the valve. At this time, both ends of the first valve plate 400 are in a full pressure state, and the second valve plate 500 in the first valve plate 400 is moved to facilitate the manual operation for pressure relief. The flow channel 401 communicates with the medium channel 101, and the medium enters the flow channel 401 from the upstream medium channel and then flows into the downstream medium channel. Therefore, the pressure difference between the two ends of the first valve plate 400 is reduced, and when the value difference between the two ends is balanced, The pressure difference between the two sides of the valve is very small, so it is closed Torque is small, single operation It is also relatively easy. Of course, the second valve seat 600 is similar to the first valve seat 300 for connecting the two end passages, and the second valve seat 600 is disposed on both sides of the second valve plate 500, and the two functions cooperate to realize the flow guiding passage 401. Turn it on and off. Also in this embodiment, preferably, an elastic member is disposed between the two ends of the second valve seat 600 and the second valve plate 500, and the valve seat is pressed against the second valve plate 500 by the elastic member to enhance the sealing performance. .
如图5所示为本发明第二种实施例所述复合式低扭矩平板闸阀中导流通道开启状态下的整体结构示意图,为了实现第二阀板500与第一阀板400之间的复合式结构,参照图1~4中,在本实施例中与第一种实施例不同之处在于:第一阀板400还包括第一截断端402和第一通透端403,具体的,该复合式低扭矩平板闸阀包括阀体100、阀腔200、第一阀座300、第一阀板400、第二阀板500以及第二阀座600,阀体100内部设置有沿左右方向上供介质流通的介质通道101以及沿上下方向的阀腔200,且介质通道101与阀体100内沿上下方向的阀腔200相连通,即阀腔200插入介质通道101中将其分为上游介质通道以及下游介质通道;而第一阀座300设置于阀腔200内且连通位于其两端的介质通道101,即第一阀座300连接两端的上游介质通道以及下游介质通道,此处的第一阀座300为阀门内可拆卸面部件,用于支撑阀芯全关位置,并构成密封副,一般阀座直径即为阀门最大流通直径,且阀座材质非常广泛,例如各类橡胶、塑料或金属材料均可作为阀座材质;该第一阀座300将阀腔200依次区分为上腔201、中腔202和下腔203,其中中腔202与介质通道101相连通,且中腔202的直径与介质通道101直径大小相吻合,介质能够通过上游介质通道进入中腔202中后在进入下游介质通道,完成介质输送;第一阀板400部分插入第一阀座300内截断介质通道101,且第一阀板400两端能够抵触第一阀座300在阀腔200内移动,从而将介质截断。当第一阀板400向上移动至上腔201最顶端时,无法继续向上移动,此时阀门处于开启状态,且当第一阀板400向下运动至下腔203最底端的时,阀门处于关闭的状态,如图中1所示状态,第一阀板400在阀腔200顶端向下段移动时,阀板两侧介质压差逐渐增大,反之则阀板两侧的介质压差减少。当然在本实施例中,较佳的,第一阀座300的两端与阀体100之间设置有弹力件,通过该弹力件使阀座紧压第一阀板400,加强密封性能。进一步,为了实现第一阀板400关闭状态下的满压简易开启,降低人工劳动的强度,还设置了第二阀板500和第二阀座600,具体的,该第二阀 板500设置于第一阀板400内,而第一阀板400内还设置有沿左右方向设置的导流通道401,该导流通道401位于中腔202内且与介质通道101相连通,第二阀板500在第一阀板400内上下移动,能够截断或导通第一阀板400内的导流通道401。在本实施例中,此处的第一阀板400还包括第一截断端402和第一通透端403,其中第一截断端402为实体部分,其上设置有沿上下方向的滑动槽402a,第二阀板500在滑动槽402a内发生滑动,截断导流通道401,第一通透端403为通透部分,能够与介质通道101对应连通;而第二阀板500与第一阀板400具有相同的结构,其截断部分为实体,包括第二截断端501和第二通透端502,二者能够截断或导通第一阀板400内沿左右方向设置的导流通道401,其中第二截断端501为实体部分,截断导流通道401,且第二通透端502为通透部分,能够与导流通道401对应连通,通透部分能够与导流通道401对应连通。当第一阀板400向上移动至上腔201最顶端时,无法继续向上移动,此时第一通透端403与介质通道101恰好完全连通,阀门处于完全开启的状态;且当第一阀板400向下运动至下腔203最底端的时,第一阀板400上第一截断端402恰好处于中腔202中,隔断介质使得阀门处于关闭的状态,此时第一阀板400的两端处于满压状态,为了泄压便于人工操作,移动第一阀板400内的第二阀板500至导流通道401连通介质通道101,即将第二阀板500在滑动槽402a内移动,发生的移动状态包括第二阀板500为实体的截断部分对应封合于导流通道401,阻断介质通道;以及第二阀板500上通透部分对应连通导流通道401,此时介质由上游介质通道进入导流通道401中后流入下游介质通道,因此在第一阀板400两端的介质压差会降低,待两端的价值压差平衡时,由于阀门两侧压力差很小,所以关闭时扭矩很小,单人操作也是相对比较轻松的。当然此处的第二阀座600与第一阀座300类似,用于连通两端通道,第二阀座600设置于第二阀板500的两侧,二者配合作用实现导流通道401的开启和关闭。同样在本实施例中,较佳的,第二阀座600的两端与第二阀板500之间设置有弹力件,通过该弹力件使阀座紧压第二阀板500,加强密封性能。FIG. 5 is a schematic view showing the overall structure of a composite low-torque slab gate valve according to a second embodiment of the present invention in an open state, in order to realize a composite between the second valve plate 500 and the first valve plate 400. Referring to FIGS. 1 to 4, in the present embodiment, the difference from the first embodiment is that the first valve plate 400 further includes a first cut end 402 and a first through end 403. Specifically, the The composite low-torque slab gate valve includes a valve body 100, a valve chamber 200, a first valve seat 300, a first valve plate 400, a second valve plate 500, and a second valve seat 600. The valve body 100 is internally provided with a left-right direction. The medium passage 101 through which the medium flows and the valve chamber 200 in the up and down direction, and the medium passage 101 communicates with the valve chamber 200 in the up and down direction in the valve body 100, that is, the valve chamber 200 is inserted into the medium passage 101 to divide it into an upstream medium passage. And a downstream medium passage; and the first valve seat 300 is disposed in the valve chamber 200 and communicates with the medium passages 101 at both ends thereof, that is, the first valve seat 300 connects the upstream medium passages at both ends and the downstream medium passage, where the first valve The seat 300 is a detachable surface part of the valve. The support valve core is fully closed and constitutes a sealing pair. Generally, the diameter of the valve seat is the maximum diameter of the valve, and the valve seat material is very wide. For example, various rubber, plastic or metal materials can be used as the valve seat material; The valve seat 300 sequentially divides the valve chamber 200 into an upper chamber 201, a middle chamber 202 and a lower chamber 203, wherein the middle chamber 202 communicates with the medium passage 101, and the diameter of the middle chamber 202 coincides with the diameter of the medium passage 101, and the medium can After entering the middle cavity 202 through the upstream medium passage, the medium is transported into the downstream medium passage, and the first valve plate 400 is partially inserted into the first valve seat 300 to cut the medium passage 101, and the first valve plate 400 can interfere with the first end. The valve seat 300 moves within the valve chamber 200 to intercept the medium. When the first valve plate 400 moves up to the top end of the upper chamber 201, the upward movement cannot be continued, at which time the valve is in the open state, and when the first valve plate 400 moves downward to the bottom end of the lower chamber 203, the valve is closed. In the state shown in FIG. 1 , when the first valve plate 400 moves to the lower end of the valve chamber 200, the pressure difference between the two sides of the valve plate gradually increases, and vice versa, the pressure difference between the two sides of the valve plate decreases. Of course, in the embodiment, preferably, an elastic member is disposed between the two ends of the first valve seat 300 and the valve body 100, and the valve seat is pressed against the first valve plate 400 by the elastic member to enhance the sealing performance. Further, in order to realize the simple opening of the full pressure in the closed state of the first valve plate 400 and reduce the labor intensity, the second valve plate 500 and the second valve seat 600 are further provided. Specifically, the second valve The plate 500 is disposed in the first valve plate 400, and the first valve plate 400 is further disposed with a flow guiding channel 401 disposed in the left-right direction. The guiding channel 401 is located in the middle cavity 202 and communicates with the medium channel 101. The two valve plate 500 moves up and down within the first valve plate 400 to cut or turn on the flow guiding passage 401 in the first valve plate 400. In the present embodiment, the first valve plate 400 herein further includes a first cut end 402 and a first through end 403, wherein the first cut end 402 is a solid portion on which the sliding groove 402a is disposed in the up and down direction. The second valve plate 500 slides in the sliding groove 402a to cut off the flow guiding passage 401. The first transparent end 403 is a transparent portion and can communicate with the medium passage 101. The second valve plate 500 and the first valve plate The 400 has the same structure, and the cut-off portion is a solid body, and includes a second cut-off end 501 and a second pass-through end 502, which are capable of cutting or conducting the flow guiding passage 401 disposed in the left-right direction in the first valve plate 400, wherein The second truncated end 501 is a solid portion, the flow guiding channel 401 is cut off, and the second transparent end 502 is a transparent portion, and can communicate with the guiding channel 401. The transparent portion can communicate with the guiding channel 401. When the first valve plate 400 moves up to the top end of the upper chamber 201, the upward movement cannot be continued, at which time the first through end 403 is in complete communication with the medium passage 101, the valve is in a fully open state; and when the first valve plate 400 is When moving downward to the bottom end of the lower chamber 203, the first cut end 402 of the first valve plate 400 is just in the middle chamber 202, and the medium is blocked to bring the valve into a closed state, at which time both ends of the first valve plate 400 are at In the full pressure state, in order to facilitate the manual operation, the second valve plate 500 in the first valve plate 400 is moved to the flow passage 101 to communicate with the medium passage 101, that is, the second valve plate 500 moves in the sliding groove 402a, and the movement occurs. The state includes that the second valve plate 500 is a solid cut-off portion corresponding to the flow guiding channel 401, blocking the medium passage; and the second valve plate 500 has a transparent portion corresponding to the communication guide channel 401, and the medium is provided by the upstream medium passage. After entering the flow guiding channel 401, it flows into the downstream medium passage, so the pressure difference between the two ends of the first valve plate 400 is lowered. When the pressure difference between the two ends is balanced, since the pressure difference between the two sides of the valve is small, the torque is very close when the valve is closed. Small, single-player operations are relatively easy. Of course, the second valve seat 600 is similar to the first valve seat 300 for connecting the two end passages, and the second valve seat 600 is disposed on both sides of the second valve plate 500, and the two functions cooperate to realize the flow guiding passage 401. Turn it on and off. Also in this embodiment, preferably, an elastic member is disposed between the two ends of the second valve seat 600 and the second valve plate 500, and the valve seat is pressed against the second valve plate 500 by the elastic member to enhance the sealing performance. .
如图6~7所示为本发明第三种实施例所述复合式低扭矩平板闸阀中阀门完全开启状态下的整体结构示意图,为了实现第二阀板500与第一阀板400之间的复合式结构中第二阀板500在第一阀板400内的上下方向上的移动,以及第一阀板400在阀腔200内的上下移动,在本实施例中与第二种实施例不同之 处在于:该复合式低扭矩平板闸阀还包括一提升件700,具体的,包括阀体100、阀腔200、第一阀座300、第一阀板400、第二阀板500以及第二阀座600,阀体100内部设置有沿左右方向上供介质流通的介质通道101以及沿上下方向的阀腔200,且介质通道101与阀体100内沿上下方向的阀腔200相连通,即阀腔200插入介质通道101中将其分为上游介质通道以及下游介质通道;而第一阀座300设置于阀腔200内且连通位于其两端的介质通道101,即第一阀座300连接两端的上游介质通道以及下游介质通道,此处的第一阀座300为阀门内可拆卸面部件,用于支撑阀芯全关位置,并构成密封副,一般阀座直径即为阀门最大流通直径,且阀座材质非常广泛,例如各类橡胶、塑料或金属材料均可作为阀座材质;该第一阀座300将阀腔200依次区分为上腔201、中腔202和下腔203,其中中腔202与介质通道101相连通,且中腔202的直径与介质通道101直径大小相吻合,介质能够通过上游介质通道进入中腔202中后在进入下游介质通道,完成介质输送;第一阀板400部分插入第一阀座300内截断介质通道101,且第一阀板400两端能够抵触第一阀座300在阀腔200内移动,从而将介质截断。当第一阀板400向上移动至上腔201最顶端时,无法继续向上移动,此时阀门处于开启状态,且当第一阀板400向下运动至下腔203最底端的时,阀门处于关闭的状态,如图中1所示状态,第一阀板400在阀腔200顶端向下段移动时,阀板两侧介质压差逐渐增大,反之则阀板两侧的介质压差减少。当然在本实施例中,较佳的,第一阀座300的两端与阀体100之间设置有弹力件,通过该弹力件使阀座紧压第一阀板400,加强密封性能。进一步,为了实现第一阀板400关闭状态下的满压简易开启,降低人工劳动的强度,本实施例中还设置了第二阀板500和第二阀座600,具体的,该第二阀板500设置于第一阀板400内,而第一阀板400内还设置有沿左右方向设置的导流通道401,该导流通道401位于中腔202内且与介质通道101相连通,第二阀板500在第一阀板400内上下移动,能够截断或导通第一阀板400内的导流通道401。在本实施例中,此处的第一阀板400还包括第一截断端402和第一通透端403,其中第一截断端402为实体部分,其上设置有沿上下方向的滑动槽402a,第二阀板500在滑动槽402a内发生滑动,截断导流通道401,第一通透端403为通透部分,能够与介质通道101对应连通;而第二阀板500与第一阀板400具有相同的结构,其截断部分为实体,包括第二截断端501和第二通透端502,二 者能够截断或导通第一阀板400内沿左右方向设置的导流通道401,其中第二截断端501为实体部分,截断导流通道401,且第二通透端502为通透部分,能够与导流通道401对应连通,且通透部分能够与导流通道401对应连通。当第一阀板400向上移动至上腔201最顶端时,无法继续向上移动,此时第一通透端403与介质通道101恰好完全连通,阀门处于完全开启的状态;且当第一阀板400向下运动至下腔203最底端的时,第一阀板400上第一截断端402恰好处于中腔202中,隔断介质使得阀门处于关闭的状态,此时第一阀板400的两端处于满压状态,为了泄压便于人工操作,移动第一阀板400内的第二阀板500至导流通道401连通介质通道101,即将第二阀板500在滑动槽402a内移动,参照图8~10中,其中在本实施例中实现该第二阀板500在滑动槽402a内移动的方式为设置一提升件700与第二阀板500的顶端连接,较佳的,该提升件700上端部分设置有螺纹,其与外部设置有的螺母配合形成滚动丝杆的结构,滚珠丝杠是将回转运动转化为直线运动,或将直线运动转化为回转运动的理想的产品,其为通过外端手轮旋转丝杆上的螺母带动丝杆沿上下方向移动,从而带动底部的第二阀板500在上下方向上的移动,大大降低了摩擦,减少了手轮的扭矩力。进一步的,提升件700上还设置有限位凸起701,该提升件700被限位凸起701区分为上端701和下端702,其中下端702与第二阀板500连接,且下端702的内径小于上端701的内径,本实施例中优选上端701和下端702为一体式结构,当然二者之间也可以为分体式设置,并由限位凸起701实现连接。再进一步,第二阀板500与滑动槽402a大小吻合,而下端702直径小于滑动槽402a内径,因此下端702位于滑动槽402a内,二者之间形成一定的间隙S,且滑动槽402a的顶端设置有限位块402b,用于将滑动槽402a封盖,提升件700穿过限位块402b与第二阀板500连接,当然本实施例为了便于提升件700的拆卸安装以及维护,限位块402b与第一阀板400顶端连接,二者之间为分体式结构,当然不难发现,二者之间也可以为一体式的结构;且间隙S内还设置有与限位块402b相互抵触限位的抵触件402c,该抵触件402c设置于间隙S的底端,且与第二阀板500的顶端连接,同样此处的抵触件402c与第二阀板500之间为分体式或者一体式的结构;且滑动槽402a的长度等于下端702与第二阀板500二者长度之和,该种结构的设定,使得滑动槽402a内的状态包括,当第二阀板500移动至滑动槽402a最底端时,第二阀板500为实体的截断部分 对应封合于导流通道401,阻断介质通道,继续转动手轮使提升件700上升,从而带动第二阀板500上升,第二阀板500的截断部分逐渐离开导流通道401,而通透的部分逐渐进入导流通道401,并与其连通,当第二阀板500上通透部分完全对应连通导流通道401时,此时限位块402b与抵触件402c相抵触,导流通道401与第二阀板500上通透部分完全对应连通,此时介质由上游介质通道进入导流通道401中后流入下游介质通道,因此在第一阀板400两端的介质压差会降低,待两端的价值压差平衡时,继续转动手轮,提升件700依然会继续上升,但由于限位块402b与抵触件402c相抵触的作用,而限位块402b又与第一阀板400的顶端固定连接,限位块402b由于向上力的作用存在向上运动的趋势,因此会带动第一阀板400向上运动;且本实施例中还包括阀盖800,该阀盖800封盖于阀腔200顶端,且与阀体100连接,同样的阀盖800与阀体100之间既可以为一体式也可以为分体结构,进一步的,阀盖800上还设置有限位口801,能够与限位凸起701限位,限制提升件700的继续上升,当限位口801与限位凸起701相抵触时,第一通透端403与介质通道101完全对应连通,阀门处于完全开启的状态。由于阀门两侧压力差很小,所以关闭以及开启时扭矩都很小,单人操作也是相对比较轻松的。当然此处的第二阀座600与第一阀座300类似,用于连通两端通道,第二阀座600设置于第二阀板500的两侧,二者配合作用实现导流通道401的开启和关闭。同样在本实施例中,较佳的,第二阀座600的两端与第二阀板500之间设置有弹力件,通过该弹力件使阀座紧压第二阀板500,加强密封性能。若需要关闭阀门时,由于阀门两侧压力差很小,与开启时手轮转向相反,提升件700下降,由于第二阀板500两侧不存在介质压差,因此从而首先带动第二阀板500下降,第二阀板500被滑动槽402a的底端限位后不再下降,从而导流通道401处于完全关闭状态,此时继续反方向转动手轮,由于滑动槽402a的长度等于下端702与第二阀板500二者长度之和,因此提升件700则会带动第一阀板400下降,从而缓慢的将介质通道101截断,当第一阀板400下降至阀腔200的底端时,阀门则处于完全关闭状态。在本发明中油气用大口径高压阀门一般在15000PSI的压力环境下,虽然采用了滚珠丝杆的省力装置,但原来平板闸阀的阀门开启过程中仍然具有600-650N/m大小扭矩力,因此无法通过单人进行满压开启操作,需要用辅助开启装置将阀门开启或者需4~5人共同开启,耗费大量的人力及物力,且人工 劳动者的强度非常高;而采用本发明所述的方案后,将阀门开启的扭矩力能够稳定降至100-130N/m,并且在不需要滚珠丝杆省力装置前提下,仅单人即可完成满压开启阀门的操作,大大的降低劳动强度,节约开启时间。6 to 7 are schematic views showing the overall structure of the composite low-torque slab gate valve according to the third embodiment of the present invention, in order to realize the relationship between the second valve plate 500 and the first valve plate 400. The movement of the second valve plate 500 in the up-and-down direction in the first valve plate 400 in the composite structure and the up-and-down movement of the first valve plate 400 in the valve chamber 200 are different from the second embodiment in this embodiment. It The composite low-torque slab gate valve further includes a lifting member 700, specifically, the valve body 100, the valve chamber 200, the first valve seat 300, the first valve plate 400, the second valve plate 500, and the second valve. The seat 600 is provided with a medium passage 101 through which the medium flows in the left-right direction and a valve chamber 200 in the up-and-down direction, and the medium passage 101 communicates with the valve chamber 200 in the up-and-down direction in the valve body 100, that is, the valve The cavity 200 is inserted into the medium passage 101 to divide it into an upstream medium passage and a downstream medium passage; and the first valve seat 300 is disposed in the valve chamber 200 and communicates with the medium passage 101 at both ends thereof, that is, the first valve seat 300 is connected at both ends An upstream medium passage and a downstream medium passage, wherein the first valve seat 300 is a detachable surface part in the valve for supporting the full closed position of the valve core and forming a sealing pair, wherein the valve seat diameter is the maximum circulation diameter of the valve, and The valve seat material is very wide. For example, various rubber, plastic or metal materials can be used as the valve seat material; the first valve seat 300 sequentially divides the valve chamber 200 into an upper chamber 201, a middle chamber 202 and a lower chamber 203, wherein the middle chamber 202 and media channel 1 01 is connected, and the diameter of the middle cavity 202 coincides with the diameter of the medium passage 101. The medium can enter the middle cavity 202 through the upstream medium passage and then enter the downstream medium passage to complete the medium transportation; the first valve plate 400 is partially inserted into the first The medium passage 101 is cut in the valve seat 300, and both ends of the first valve plate 400 are movable against the first valve seat 300 to move within the valve chamber 200, thereby cutting the medium. When the first valve plate 400 moves up to the top end of the upper chamber 201, the upward movement cannot be continued, at which time the valve is in the open state, and when the first valve plate 400 moves downward to the bottom end of the lower chamber 203, the valve is closed. In the state shown in FIG. 1 , when the first valve plate 400 moves to the lower end of the valve chamber 200, the pressure difference between the two sides of the valve plate gradually increases, and vice versa, the pressure difference between the two sides of the valve plate decreases. Of course, in the embodiment, preferably, an elastic member is disposed between the two ends of the first valve seat 300 and the valve body 100, and the valve seat is pressed against the first valve plate 400 by the elastic member to enhance the sealing performance. Further, in order to realize the simple opening of the full pressure in the closed state of the first valve plate 400 and reduce the strength of the manual labor, the second valve plate 500 and the second valve seat 600 are further provided in this embodiment. Specifically, the second valve The plate 500 is disposed in the first valve plate 400, and the first valve plate 400 is further disposed with a flow guiding channel 401 disposed in the left-right direction. The guiding channel 401 is located in the middle cavity 202 and communicates with the medium channel 101. The two valve plate 500 moves up and down within the first valve plate 400 to cut or turn on the flow guiding passage 401 in the first valve plate 400. In the present embodiment, the first valve plate 400 herein further includes a first cut end 402 and a first through end 403, wherein the first cut end 402 is a solid portion on which the sliding groove 402a is disposed in the up and down direction. The second valve plate 500 slides in the sliding groove 402a to cut off the flow guiding passage 401. The first transparent end 403 is a transparent portion and can communicate with the medium passage 101. The second valve plate 500 and the first valve plate 400 has the same structure, and its truncated portion is an entity, including a second truncated end 501 and a second transparent end 502, two The flow guiding channel 401 disposed in the left and right direction of the first valve plate 400 can be cut off or turned on, wherein the second cutting end 501 is a solid portion, the flow guiding channel 401 is cut off, and the second transparent end 502 is a transparent portion. It can communicate with the flow guiding channel 401, and the transparent portion can communicate with the flow guiding channel 401. When the first valve plate 400 moves up to the top end of the upper chamber 201, the upward movement cannot be continued, at which time the first through end 403 is in complete communication with the medium passage 101, the valve is in a fully open state; and when the first valve plate 400 is When moving downward to the bottom end of the lower chamber 203, the first cut end 402 of the first valve plate 400 is just in the middle chamber 202, and the medium is blocked to bring the valve into a closed state, at which time both ends of the first valve plate 400 are at In the full pressure state, in order to facilitate the manual operation, the second valve plate 500 in the first valve plate 400 is moved to the flow passage 101 to communicate with the medium passage 101, that is, the second valve plate 500 moves in the sliding groove 402a, referring to FIG. ~10, wherein the second valve plate 500 is moved in the sliding groove 402a in the embodiment to provide a lifting member 700 and a top end of the second valve plate 500. Preferably, the upper end of the lifting member 700 Part of the thread is provided, which cooperates with an externally disposed nut to form a structure of a rolling screw. The ball screw is an ideal product for converting a rotary motion into a linear motion or converting a linear motion into a rotary motion, which is through an outer end. Hand wheel Transfer screw drive nut screw moves in the vertical direction, so as to drive the bottom of the second valve plate 500 moves in the vertical direction, greatly reduce the friction, reducing the torque handwheel. Further, a lifting protrusion 700 is further disposed on the lifting member 700. The lifting member 700 is divided into an upper end 701 and a lower end 702 by the limiting protrusion 701, wherein the lower end 702 is connected to the second valve plate 500, and the inner diameter of the lower end 702 is smaller than The inner diameter of the upper end 701 is preferably a one-piece structure in the present embodiment. The upper end 701 and the lower end 702 are preferably arranged in a separate manner, and are connected by the limiting protrusions 701. Further, the second valve plate 500 is sized to match the sliding groove 402a, and the lower end 702 is smaller in diameter than the inner diameter of the sliding groove 402a, so the lower end 702 is located in the sliding groove 402a, and a certain gap S is formed therebetween, and the top end of the sliding groove 402a is formed. The limiting block 402b is configured to cover the sliding slot 402a, and the lifting member 700 is connected to the second valve plate 500 through the limiting block 402b. Of course, in this embodiment, in order to facilitate the disassembly, installation and maintenance of the lifting member 700, the limiting block is provided. 402b is connected to the top end of the first valve plate 400, and the two are separated structures. Of course, it is not difficult to find that the two can also be an integrated structure; and the gap S is also disposed to interfere with the limiting block 402b. The resisting member 402c is disposed at the bottom end of the gap S and is connected to the top end of the second valve plate 500. Similarly, the abutting member 402c and the second valve plate 500 are separated or integrated. And the length of the sliding groove 402a is equal to the sum of the lengths of the lower end 702 and the second valve plate 500. The structure is set such that the state in the sliding groove 402a includes when the second valve plate 500 moves to the sliding The second valve when the bottom end of the groove 402a 500 is a truncated portion of the entity Correspondingly sealing to the flow guiding channel 401, blocking the medium passage, continuing to rotate the hand wheel to raise the lifting member 700, thereby causing the second valve plate 500 to rise, and the cut portion of the second valve plate 500 gradually leaves the guiding passage 401, and The transparent portion gradually enters and is in communication with the flow guiding channel 401. When the transparent portion of the second valve plate 500 completely corresponds to the communication guiding channel 401, the limiting block 402b and the abutting member 402c are in contact with each other, and the guiding channel 401 is The transparent portion of the second valve plate 500 is completely correspondingly communicated. At this time, the medium enters the flow guiding channel 401 from the upstream medium passage and then flows into the downstream medium passage. Therefore, the pressure difference between the two ends of the first valve plate 400 is reduced, and the ends of the first valve plate 400 are lowered. When the value differential pressure is balanced, the hand wheel is continuously rotated, and the lifting member 700 continues to rise. However, since the limiting block 402b is in conflict with the abutting member 402c, the limiting block 402b is fixedly connected to the top end of the first valve plate 400. The limiting block 402b has a tendency to move upward due to the upward force, so that the first valve plate 400 is moved upward; and in this embodiment, a valve cover 800 is further included, and the valve cover 800 covers the top of the valve chamber 200. And The body 100 is connected, and the same valve cover 800 and the valve body 100 can be either an integral type or a separate structure. Further, the valve cover 800 is further provided with a limited position port 801, which can be restrained from the limit protrusion 701. When the limiting port 801 is in contact with the limiting protrusion 701, the first through end 403 is completely in communication with the medium channel 101, and the valve is in a fully open state. Since the pressure difference between the two sides of the valve is small, the torque is small when closing and opening, and the single operation is relatively easy. Of course, the second valve seat 600 is similar to the first valve seat 300 for connecting the two end passages, and the second valve seat 600 is disposed on both sides of the second valve plate 500, and the two functions cooperate to realize the flow guiding passage 401. Turn it on and off. Also in this embodiment, preferably, an elastic member is disposed between the two ends of the second valve seat 600 and the second valve plate 500, and the valve seat is pressed against the second valve plate 500 by the elastic member to enhance the sealing performance. . If the valve needs to be closed, since the pressure difference between the two sides of the valve is small, contrary to the steering of the hand wheel when opening, the lifting member 700 is lowered, and since there is no medium pressure difference on both sides of the second valve plate 500, the second valve plate is first driven. After the 500 is lowered, the second valve plate 500 is no longer lowered by the bottom end of the sliding groove 402a, so that the flow guiding channel 401 is in a completely closed state, and the hand wheel is continuously rotated in the opposite direction, since the length of the sliding groove 402a is equal to the lower end 702. The sum of the lengths of the second valve plate 500, so that the lifting member 700 will lower the first valve plate 400, thereby slowly cutting the medium passage 101 when the first valve plate 400 is lowered to the bottom end of the valve chamber 200. The valve is fully closed. In the present invention, the large-diameter high-pressure valve for oil and gas is generally used in a pressure environment of 15000 PSI. Although the labor-saving device of the ball screw is used, the valve of the original slab gate valve still has a torque of 600-650 N/m during the opening process of the valve, so By performing a full-pressure opening operation by a single person, it is necessary to open the valve with an auxiliary opening device or to open 4 to 5 people together, which requires a lot of manpower and material resources, and labor. The strength of the laborer is very high; and with the solution of the invention, the torque of the valve opening can be stably reduced to 100-130 N/m, and only a single person can be used without the need for a ball screw labor saving device. The operation of opening the valve at full pressure is completed, which greatly reduces the labor intensity and saves the opening time.
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。 It should be noted that the above embodiments are only used to explain the technical solutions of the present invention, and the present invention is not limited thereto. Although the present invention is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention can be Modifications or equivalents are intended to be included within the scope of the appended claims.

Claims (10)

  1. 一种复合式低扭矩平板闸阀,包括阀体(100)、阀腔(200)和第一阀座(300),所述阀体(100)内设置有沿左右方向上供介质流通的介质通道(101)以及沿上下方向的阀腔(200),所述第一阀座(300)设置于所述阀腔(200)内且连通位于其两端的所述介质通道(101),并将所述阀腔(200)依次区分为上腔(201)、中腔(202)和下腔(203),且所述中腔(202)与所述介质通道(101)相连通,其特征在于:还包括,A composite low-torque slab gate valve includes a valve body (100), a valve chamber (200) and a first valve seat (300), and the valve body (100) is provided with a medium passage for circulating medium in a left-right direction (101) and a valve chamber (200) in an up and down direction, the first valve seat (300) being disposed in the valve chamber (200) and communicating the medium passage (101) at both ends thereof, and The valve chamber (200) is sequentially divided into an upper chamber (201), a middle chamber (202) and a lower chamber (203), and the middle chamber (202) is in communication with the medium passage (101), and is characterized in that: Also includes,
    第一阀板(400),其部分插入所述第一阀座(300)内,截断或连通所述介质通道(101);a first valve plate (400) partially inserted into the first valve seat (300) to intercept or communicate the medium passage (101);
    第二阀板(500),设置于所述第一阀板(400)内,包括第二截断端(501)和第二通透端(502),二者能够截断或导通所述第一阀板(400)内沿左右方向设置的导流通道(401),所述导流通道(401)与所述介质通道(101)相连通;以及,a second valve plate (500) disposed in the first valve plate (400), including a second intercepting end (501) and a second transparent end (502), the two being capable of cutting or conducting the first a flow guiding channel (401) disposed in the left and right direction in the valve plate (400), the flow guiding channel (401) being in communication with the medium passage (101);
    第二阀座(600),连通位于其两端的所述导流通道(401),且所述第二阀板(500)插入所述第二阀座(600)中截断或导通所述导流通道(401)。a second valve seat (600) communicating the flow guiding passages (401) at both ends thereof, and the second valve plate (500) is inserted into the second valve seat (600) to cut off or conduct the guiding Flow channel (401).
  2. 如权利要求1所述的复合式低扭矩平板闸阀,其特征在于:所述第一阀板(400)还包括第一截断端(402)和第一通透端(403),The composite low torque slab gate valve of claim 1 wherein said first valve plate (400) further includes a first truncated end (402) and a first permeable end (403).
    所述第一截断端(402)为实体部分,其上设置有沿上下方向的滑动槽(402a),所述第二阀板(500)在所述滑动槽(402a)内发生滑动,截断所述导流通道(401),所述第一通透端(403)为通透部分,能够与所述介质通道(101)对应连通。The first cutting end (402) is a solid portion, and a sliding groove (402a) is disposed on the upper and lower sides, and the second valve plate (500) slides in the sliding groove (402a), and the cutting portion is cut off. The flow guiding channel (401) is a transparent portion capable of correspondingly communicating with the medium channel (101).
  3. 如权利要求2所述的复合式低扭矩平板闸阀,其特征在于:所述第二阀板(500)与所述第一阀板(400)具有相同的结构,所述第二截断端(501)为实体部分,截断所述导流通道(401),且所述第二通透端(502)为通透部分,能够与所述导流通道(401)对应连通。The composite low torque slab gate valve according to claim 2, wherein said second valve plate (500) has the same structure as said first valve plate (400), said second cut end (501) As a physical part, the flow guiding channel (401) is cut off, and the second transparent end (502) is a transparent portion, and can communicate with the guiding channel (401).
  4. 如权利要求2或3所述的复合式低扭矩平板闸阀,其特征在于:还包括提升件(700),其上设置有限位凸起(701),所述提升件(700)被所述限位凸起(701)区分为上端(701)和下端(702),A composite low torque slab gate valve according to claim 2 or 3, further comprising a lifting member (700) on which a finite projection (701) is disposed, said lifting member (700) being limited The position protrusion (701) is divided into an upper end (701) and a lower end (702),
    所述下端(702)与所述第二阀板(500)连接,所述下端(702)的内径小于所述上端(701)的内径,且所述下端(702)与所述滑动槽(402a)二者之间形成一定的间隙(S)。The lower end (702) is coupled to the second valve plate (500), the inner diameter of the lower end (702) is smaller than the inner diameter of the upper end (701), and the lower end (702) and the sliding groove (402a) A certain gap (S) is formed between the two.
  5. 如权利要求4所述的复合式低扭矩平板闸阀,其特征在于:所述第一截 断端(402)还包括限位块(402b)和抵触件(402c),A compound low torque slab gate valve according to claim 4, wherein said first section The break end (402) further includes a limit block (402b) and a contact member (402c),
    所述限位块(402b)封盖于所述滑动槽(402a)的顶端,且与所述第一阀板(400)顶端连接,所述抵触件(402c)设置于所述间隙(S)的底端,且与所述第二阀板(500)的顶端连接。The limiting block (402b) is capped at a top end of the sliding groove (402a) and connected to a top end of the first valve plate (400), and the abutting member (402c) is disposed at the gap (S) The bottom end is connected to the top end of the second valve plate (500).
  6. 如权利要求5所述的复合式低扭矩平板闸阀,其特征在于:还包括阀盖(800),所述阀盖(800)封盖于所述阀腔(200)顶端,且与所述阀体(100)连接。A compound low torque slab gate valve according to claim 5, further comprising a valve cover (800), said valve cover (800) being capped at the top end of said valve chamber (200), and said valve Body (100) connection.
  7. 如权利要求6所述的复合式低扭矩平板闸阀,其特征在于:所述阀盖(800)上还设置有限位口(801),所述限位口(801)能够与所述限位凸起(701)限位,限制所述提升件(700)的继续上升。The composite low-torque slab gate valve according to claim 6, wherein the bonnet (800) is further provided with a finite position port (801), and the limiting port (801) can be coupled with the limiting position. The (701) limit limits the continued rise of the lifter (700).
  8. 如权利要求5、6或7任一所述的复合式低扭矩平板闸阀,其特征在于:所述滑动槽(402a)的长度等于所述下端(702)与所述第二阀板(500)二者长度之和。The composite low torque slab gate valve according to any one of claims 5, 6 or 7, wherein said sliding groove (402a) has a length equal to said lower end (702) and said second valve plate (500) The sum of the lengths of the two.
  9. 如权利要求8所述的复合式低扭矩平板闸阀,其特征在于:所述限位口(801)与所述限位凸起(701)相抵触时,所述第一通透端(403)与所述介质通道(101)对应连通。The composite low-torque slab gate valve according to claim 8, wherein when the limiting port (801) is in contact with the limiting protrusion (701), the first transparent end (403) Corresponding to the medium channel (101).
  10. 如权利要求9所述的复合式低扭矩平板闸阀,其特征在于:所述限位块(402b)与所述抵触件(402c)相抵触时,所述导流通道(401)与所述第二阀板(500)上通透部分对应连通。 The composite low-torque slab gate valve according to claim 9, wherein when the limiting block (402b) is in contact with the abutting member (402c), the flow guiding channel (401) and the first The transparent portion of the two valve plates (500) is correspondingly connected.
PCT/CN2017/094810 2017-07-28 2017-07-28 Combined low-torque flat gate valve WO2019019127A1 (en)

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4711262A (en) * 1985-01-31 1987-12-08 Fmc Corporation Uni-directional/bi-directional gate valve
CN2072623U (en) * 1990-06-09 1991-03-06 曲波 Heavy calibre orifice valve
CN201145054Y (en) * 2007-12-10 2008-11-05 潘挺宇 Flat plate gate valve with flow guide hole
CN101680554A (en) * 2008-04-14 2010-03-24 桑德罗斯企业公司 Gate valve with equalizer port
CN102537392A (en) * 2012-03-06 2012-07-04 苏州道森钻采设备股份有限公司 Pilot operated gate valve
WO2013158029A1 (en) * 2012-04-18 2013-10-24 Aker Solutions Pte Ltd A gate for a gate valve
CN103925382A (en) * 2014-03-25 2014-07-16 南通市电站阀门有限公司 Pilot plant sluice valve
US20150083954A1 (en) * 2013-09-24 2015-03-26 Ge Oil & Gas Pressure Control Lp Pressure equalizing valve
RU2586958C1 (en) * 2014-11-21 2016-06-10 Общество с ограниченной ответственностью Научно-производственная фирма "МКТ-АСДМ" Shutoff-control device
CN107387787A (en) * 2017-07-28 2017-11-24 江苏政轩石油机械股份有限公司 A kind of combined type low torque flat gate valve

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4711262A (en) * 1985-01-31 1987-12-08 Fmc Corporation Uni-directional/bi-directional gate valve
CN2072623U (en) * 1990-06-09 1991-03-06 曲波 Heavy calibre orifice valve
CN201145054Y (en) * 2007-12-10 2008-11-05 潘挺宇 Flat plate gate valve with flow guide hole
CN101680554A (en) * 2008-04-14 2010-03-24 桑德罗斯企业公司 Gate valve with equalizer port
CN102537392A (en) * 2012-03-06 2012-07-04 苏州道森钻采设备股份有限公司 Pilot operated gate valve
WO2013158029A1 (en) * 2012-04-18 2013-10-24 Aker Solutions Pte Ltd A gate for a gate valve
US20150083954A1 (en) * 2013-09-24 2015-03-26 Ge Oil & Gas Pressure Control Lp Pressure equalizing valve
CN103925382A (en) * 2014-03-25 2014-07-16 南通市电站阀门有限公司 Pilot plant sluice valve
RU2586958C1 (en) * 2014-11-21 2016-06-10 Общество с ограниченной ответственностью Научно-производственная фирма "МКТ-АСДМ" Shutoff-control device
CN107387787A (en) * 2017-07-28 2017-11-24 江苏政轩石油机械股份有限公司 A kind of combined type low torque flat gate valve

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