WO2019015932A1 - Shaped savoury concentrate - Google Patents

Shaped savoury concentrate Download PDF

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Publication number
WO2019015932A1
WO2019015932A1 PCT/EP2018/067458 EP2018067458W WO2019015932A1 WO 2019015932 A1 WO2019015932 A1 WO 2019015932A1 EP 2018067458 W EP2018067458 W EP 2018067458W WO 2019015932 A1 WO2019015932 A1 WO 2019015932A1
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WO
WIPO (PCT)
Prior art keywords
savoury
concentrate
strands
base
weight
Prior art date
Application number
PCT/EP2018/067458
Other languages
French (fr)
Inventor
Theodorus Berend Jan Blijdenstein
Jasper David Hidde Kelder
Original Assignee
Unilever N.V.
Unilever Plc
Conopco, Inc., D/B/A Unilever
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Unilever N.V., Unilever Plc, Conopco, Inc., D/B/A Unilever filed Critical Unilever N.V.
Publication of WO2019015932A1 publication Critical patent/WO2019015932A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/20Extruding
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L23/00Soups; Sauces; Preparation or treatment thereof
    • A23L23/10Soup concentrates, e.g. powders or cakes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/015Inorganic compounds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/03Organic compounds
    • A23L29/035Organic compounds containing oxygen as heteroatom
    • A23L29/04Fatty acids or derivatives
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/269Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of microbial origin, e.g. xanthan or dextran
    • A23L29/27Xanthan not combined with other microbial gums

Definitions

  • the present invention relates to a shaped edible savoury concentrate. It further relates to a process to prepare such a shaped savoury concentrate. It further relates to the use of a shaped edible savoury concentrate for preparing bouillon, soups, sauces, gravies or for use as a seasoning.
  • Savoury concentrates are well known in the food industry and are used, for instance, to prepare a sauce, soup or bouillon.
  • Savoury concentrates typically comprise one or more of salt, taste enhancer, fat, herbs, spices, flavourants, starch, and other components.
  • Such concentrates can be in the form of a loose powder than can be added e.g. by spooning or sprinkling into a cooking liquid, or in the form of a cube or tablet that can be added in one go or by crumbling into a cooking liquid.
  • a typical bouillon cube comprises salts, taste enhancing compounds like monosodium glutamate (MSG), sugars, starch (like flour), and fat, flavouring components like vegetables, meat extracts, spices, and colorants.
  • MSG monosodium glutamate
  • sugars sugars
  • starch like flour
  • fat flavouring components like vegetables, meat extracts, spices, and colorants.
  • flavouring components like vegetables, meat extracts, spices, and colorants.
  • the amounts of the respective compounds may vary depending on the specific purpose of the product, the market or taste of the consumer that is aimed at.
  • bouillon cubes In general two types of bouillon cubes can be distinguished in the art, the pressed and the extruded type. Pressed cube are typically pressed from powder, resulting in a relatively hard and dense cube, by a rotating press, as commercially available from e.g. Bonals (trademark).
  • the extruded cube which is softer and where fat typically forms the continuous phase, is typically but not necessarily prepared by extruding a pasty mass in commercially available machines from e.g. Corazza or Benhill (trademarks).
  • a binding compound In order to shape the bouillon concentrate into a relatively quick dissolving stable cube by compression or extrusion, a binding compound is highly advantageous. In most cases, a certain amount of fat is used for this purpose. Shaping towards the pasty cube, using extrusion, in general requires a higher fat content than using compression. Hence, extruded cubes in general have a higher fat content than pressed cubes.
  • WO 2006/045404 discloses a granular cooking aid (e.g. granulates, agglomerates or extrudates) comprising 70-99.95% (wt.%) of a matrix material and 0.05- 30% (wt.%) of microbial capsules comprising an active.
  • granular encompasses granules, agglomerates, extrudates or similar forms of particles comprising a multitude of smaller particles, powder or crystals.
  • Example 2 discloses a seasoning cube comprising a granular seasoning comprising salt (50 wt.%), MSG (19 wt.%), fat flakes (8 wt.%), sugar (4 wt.%) and corn starch (4 wt.%).
  • the granule containing seasoning mixture was pressed using a Frewitt-Bonals press.
  • Such bouillon cubes have a solid, dusty appearance that is not visually appealing to the consumer.
  • EP 0 981 970 discloses a process for producing stock cubes by mixing the customary constituents comprising salt, fat, extract, and, if appropriate, water and other customary additives, which is characterized in the mixing is performed by continuous addition of the constituents one after the other in an extruder, an amount of fat which is reduced in comparison with customary formulations of 4-30%, in particular 5-25%, preferably 8-12%, based on the total mixture, the mixture continuously processed in the extruder being extruded through a shaping die to form a dimensionally stable extrudate having a density of 1 .0-2.0 g/cm 3 , preferably 1 .2-1.7 g/cm 3 , and the extrudate being portioned to the individual pieces which are packaged.
  • Example 3 discloses a composition of salt (56 wt.%), MSG (21 wt.%), seasonings (3 wt.%), liquid meat extract (9 wt.%) and liquid fat (10 wt.%).
  • Such stock cubes have a solid, greasy appearance that is not visually appealing to the consumer.
  • shaped savoury concentrates having a reduced salt and/or starch concentration must still conform to standard packaging requirements and have the desired crumbling and dissolution characteristics that the consumer expects for it to be acceptable to the consumer.
  • the present invention relates to a shaped edible savoury concentrate comprising a plurality of discrete strands of a savoury base, said savoury base comprising, by weight of the savoury base:
  • savoury taste giving ingredients selected from glutamate, 5'- ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof, wherein the concentrate has a weight in the range of 2 to 100 g and a hardness in the range of 10 to 100 N
  • the discrete strands of savoury base in the concentrate impart an appealing appearance to the product.
  • the strands give the consumer the impression of a wholesome, fibrous product rather than the typical grainy, gritty, sand-like appearance of the conventional granular bouillon cubes to which the consumer is accustomed.
  • the concentrate of the invention can be rapidly dissolved in hot aqueous liquid to form a soup, sauce or bouillon etc. as the water can quickly enter the spaces between the strands. Finally, the presence of discrete strands in the savoury concentrate facilitates crumbling of the product.
  • the invention relates to a method for preparing a shaped edible savoury concentrate comprising the steps of:
  • savoury taste giving ingredients selected from glutamate, 5'-ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof, ii) extruding the savoury base to provide a plurality of discrete strands, iii) combining the strands obtained in step b) and shaping the combined strands to provide a shaped edible savoury concentrate.
  • the invention relates to the use of a concentrate as defined herein for preparing bouillon, soups, sauces, gravies or for use as a seasoning.
  • the present invention relates to a shaped edible savoury concentrate, comprising a plurality of discrete strands of a savoury base, said savoury base comprising, by weight of the savoury base:
  • savoury taste giving ingredients selected from glutamate, 5'- ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof, wherein the concentrate has a weight in the range of 2 to 100 g and a hardness in the range of 10 to 100 N
  • oil and "fat”, unless indicated otherwise, are deemed to be synonyms and refer to a glyceride selected from triglycerides, diglycerides and mixtures thereof.
  • the term "comprising a plurality of discrete strands” means that the concentrate comprises several elongated structures that can be distinguished from each another by the naked eye. In other words, these elongated structures are visible to the naked eye.
  • the term "comprises a plurality of discrete strands” means the shaped edible savoury concentrate has a stranded appearance.
  • the outer surface of the concentrate exhibits a stranded structure.
  • the discrete strands of savoury base preferably constitute at least 70 vol.%, more preferably at least 80 vol.% and even more preferably at least 90 vol.%, of the concentrate, based on the total volume of the concentrate.
  • the concentrate contains at least 70 vol.%, based on the total volume of the concentrate, of the plurality of discrete strands and the strands preferably have a average width in the range of 1 to 10 mm.
  • the strands have a length:average width ratio of at least 3:1 , wherein the length is in the range of 1.5 to 50 mm, and the average width is in the range of 1 to 10 mm.
  • length means the dimension of the longest side of a strand.
  • the length is in the range of 2 to 50 mm, preferably in the range of 4 to 40 mm, more preferably in the range of 6 to 30 mm, and most preferably in the range of 8 to 25 mm.
  • average width means the average dimension of the shortest side of a strand, wherein the shortest side and longest side of the strand are in the same plane.
  • the term "average width" means the average diameter of the strand.
  • the average width is in the range of 1 to 10 mm, more preferably in the range of 2 to 9 mm, more preferably in the range 3 to 7 mm.
  • the strands have a length:average width ratio of at least 3:1 , more preferably at least 3.5:1 , even more preferably 4:1 .
  • At least 70 vol.%, based on the total volume of the concentrate, more preferably at least 80 vol.%, and even more preferably at least 90 vol.% of the strands have a length :average width ratio of at least 3:1 , wherein the length is in the range of 1 .5 to 50 mm, and the average width is in the range of 1 to 10 mm.
  • the volume occupied by the strands and the dimensions of the strands may suitably be determined by using X-ray microtomography (micro-CT).
  • micro-CT images for quantitative (2D/3D) analysis can be obtained by using a laboratory micro-CT system with a 100kV X-ray source with spot size ⁇ ⁇ , power settings of 95kV and 104 ⁇ , an aluminium and copper beam filter (Al 1 mm, and Cu 0.05mm), step size of 0.2° over 360 degrees frame averaging of 3 and scan with pixel size of 4 ⁇ or lower.
  • the porosity also referred to as the air between stands, can be measured by microCT as known to the person skilled in the art.
  • the concentrate may contain other edible components that are located between the strands.
  • other components include particulate ingredients (e.g. herbs or spices) as well as components having a semi-solid consistency (e.g. fat or gels).
  • the concentrate of the present invention comprises 10 to 50 wt.% fat.
  • the strands comprise 15 to 50 wt.% fat, preferably 20 to 40 wt.% and more preferably 25 to 35 wt.% fat, by weight of the savoury base.
  • Fat in the present invention include oils and fats that are solid or liquid between 20 and 70 °C.
  • the proportion of solid fat present is given by the N-value.
  • the N-value N t equals the solid fat content of a fat at a temperature of 10°C as measured by means of ISO 8292 2008- Animal and vegetable fats and oils - Determination of solid fat content - Pulsed nuclear magnetic resonance method.
  • the total fat preferably present in an amount as indicated in the paragraph here above, preferably has a solid fat content at 20 °C (N20) of 5 to 80 wt.%, preferably 10 to 45 wt.%, more preferably 20 to 40 wt.%, based on the weight of the fat.
  • the total fat preferably has a solid fat content at 30 °C (N30) of 1 to 60 wt.%, more 3 to 55 wt.%, even more preferably 10 to 50 wt.%, based on the weight of the fat.
  • the concentrate of the invention comprises preferably 2 to 40 wt.%, more preferably 5 to 30 wt.%, even more preferably 7 to 20 wt.% and most preferably 10 to 15 wt.% of solid fat at 20 °C (N20), based on the weight of the savoury base.
  • the melting point of the fat is preferably in the range of 20 to 70°C, more preferably in the range of 25 to 65°C, even more preferably in the range of 30 to 60 °C, most preferably in the range of 35 to 50°C.
  • the melting point is considered the lowest temperature at which the solids level according to ISO 8292 1 D 2008 is below 0.5%.
  • the fat is selected from the group consisting of beef fat, chicken fat, palm oil, olive oil, sesame oil, sun flower oil, rape seed oil, palm kernel oil, corn oil, cottonseed cake oil, soybean oil, coconut oil, milk fat (also called butter fat), derivatives thereof, fractions thereof, and mixtures thereof.
  • the concentrate preferably comprises 20 to 50 wt.%, preferably 25 to 45 wt.%, even more preferably 30 to 40 wt.%, most preferably 35 to 38 wt.% of palm oil component, having N20 of at least 60% and N30 of at least 40%.
  • the concentrate comprises 20 to 85 wt.% edible salt selected from sodium chloride, potassium chloride and combinations thereof, based on the weight of the savoury base.
  • the concentrate comprises 30 to 75 wt.%, more preferably 40 to 60 wt.%, edible salt, based on the weight of the savoury base.
  • the concentrate comprises 1 to 40 wt.% savoury taste giving ingredients selected from the group consisting of glutamate, 5'-ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof, based on the weight of the savoury base.
  • Sucrose, glucose and fructose are preferably present in the savoury concentrate in a total amount of 0 to 10 wt.%, more preferably 1 to 4 wt.%, even more preferably 1.5 to 2.5 wt.%, based on the weight of the savoury base.
  • Glutamate for example monosodium glutamate, is preferably present in the savoury concentrate in an amount of 0 to 25 wt.%, more preferably 5 to 20 wt.%, even more preferably 10 to 20 wt.%, based on the weight of the savoury base.
  • edible acids selected from the group of lactic acid, citric acid and combinations thereof are present in the concentrate in an amount of 0 to 10 wt.%, more preferably 1 to 4 wt.%, even more preferably 1 .5 to 2.5 wt.%, based on the weight of the savoury base.
  • the savoury taste ingredients may be added as such or as part of a complex ingredient mixture.
  • one or more of the savoury taste giving ingredients are provided by ingredients selected from the group consisting of yeast extract, hydrolysed vegetable protein, dry meat extract, dry spices, herbs and mixtures thereof.
  • the savoury concentrate according to the invention preferably comprises 0 to 5 wt.%, more preferably 0.1 to 1 wt.%, or even 0.5 to 2 wt.%, dry meat extract, based on the weight of the savoury base.
  • the savoury concentrate comprises yeast extracts and/or hydrolysed vegetable protein.
  • the savoury concentrate comprises 0 to 5 wt.% more preferably 0.1 to 3 wt.%, most preferably 0.5 to 2 wt.% yeast extracts and/or hydrolysed vegetable protein, by weight of the savoury base.
  • the total amount of edible salt and savoury taste giving ingredients in the savoury concentrate is preferably 20 to 90 wt.%, preferably 30 to 80 wt.%, even more preferably 40 to 70 wt.%, based on the weight of the savoury base. It is especially preferred that the total amount edible salt and savoury taste giving ingredients in the savoury concentrate is higher than that of the other non-fat ingredients, like fillers, flavour ingredients and water.
  • the savoury concentrate comprises 1 to 10 wt.% water, by weight of the savoury base.
  • the savoury concentrate comprises 1 to 8 wt.%, more preferably 2 to 6 wt.% water, by weight of the savoury base.
  • the savoury concentrate comprises 0 to 20 wt.%, by weight of the savoury base, of a filler selected from the group consisting of starch, flour, xanthan gum, Locust bean gum, guar gum, gellan gum, carboxymethylcellulose and mixtures thereof.
  • a filler is a polysaccharide that acts as a bulking agent and / or structurant.
  • the starch is any commercially available starch as commonly used in shaped food concentrates. Typical examples of starches commonly used in savoury concentrates include native potato starch, corn starch, tapioca starch, rice starch.
  • the filler is typically present in the savoury concentrate in a concentration of 0 to
  • the total amount of amorphous powdery ingredients in the savoury concentrate is preferably lower than 30 wt.%, more preferably lower than 25 wt.%, most preferably lower than 20 wt.%, by weight of the savoury base.
  • the combination of components a), b) and c) constitutes at least 80 wt.% of the savoury base.
  • the combination of components a), b) and c) constitutes at least 85 wt.%, more preferably at least 90 wt.%, and even more preferably at least 95 wt.% of the savoury base.
  • the shaped edible savoury concentrate comprises, by weight of the savoury base:
  • savoury taste giving ingredients selected from glutamate, 5'- ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof.
  • the shaped edible savoury concentrate of the present invention is preferably a compressed concentrate.
  • the concentrate has a density of 0.8 to 1.6 kg/I, at 20°C.
  • the density is 1.1 to 1.5 kg/I, at 20°C, more preferably 1.2 to 1.4 kg/I, at 20°C.
  • the concentrate has a weight of 2 g to 100 g, preferably 4 g to 75 g, more preferably 6 g to 50 g, more preferably 8 g to 25 g.
  • the shape of the concentrate is preferably regular.
  • the shape is for example a sphere, a pyramid, a cylinder, an oval cylinder, a truncated cone, a cube or an oblong.
  • the concentrate has a cubic, cuboid or cylindrical shape.
  • the hardness of the concentrate of the invention can be expressed as the maximum force required to penetrate the product for until it breaks. This technique is common in the art, and typically performed by a penetrometer, such as available from Stable Micro Systems TM, using the instructions of the manufacturer.
  • the force to penetrate a cylinder of 12 mm diameter over a distance of 5 mm into the product at a temperature of 20 °C using a penetrometer (cylindrical geometry) is preferably lower than 100 N.
  • the force is preferably higher than 10 N, preferably higher than 12 N, more preferably higher than 15 N, even more preferably higher than 20 N, more preferably of higher than 25 N or preferably higher than 30 N.
  • the force is preferably 10 to 100 N, more preferably 15 to 90 N, even more preferably 20 to 85 N, most preferably 25 to 70.
  • the shaped edible savoury concentrate of the present invention is preferably obtainable, more preferably obtained by a process as defined herein below:
  • the present invention relates to a method for preparing a shaped edible savoury concentrate comprising the steps of:
  • savoury taste giving ingredients selected from glutamate, 5'- ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof,
  • step iii) combining the strands obtained in step ii) and shaping the combined strands to provide a shaped edible savoury concentrate.
  • a standard savoury concentrate packing unit e.g. bouillon cube
  • the inventors have also found that by extruding the savoury base and combining the extruded stands into a shaped concentrate the strands remain visible giving the final concentrate an appealing fibrous structure.
  • the savoury base is prepared by mixing together fat, edible salt and savoury taste giving ingredients. The mixing may be carried out in any mixer known in the art. In case the savoury base comprises solid fat, the solid fat is preferably molten before mixing.
  • 0.1 -10 wt.% water is added in the preparation of the savoury base in the form of aqueous liquid.
  • the water is added to the savoury base after addition of the dry ingredients such as salt and taste imparting ingredients.
  • Extrusion of the savoury base preferably takes place by pushing the savoury base through a die, thereby creating a plurality of strands of savoury base.
  • the savoury base is extruded through a plurality of apertures having a width between 1 and 10 mm.
  • the apertures have a width of between 1 and 9 mm, more preferably between 2 and 8 mm, even more preferably between 3 and 7 mm, most preferably between 4 and 6 mm.
  • the extrusion step ii) is carried out at a temperature between 20 and 45 °C and a pressure of between 1 and 50 bar.
  • Extrusion is preferably conducted with the help of an extruder that comprises a screw auger.
  • the extruded strands are preferably cut at regular lengths by means of a rotating chopper, located downstream or upstream, preferably upstream, of the extrusion die.
  • the extruded stands are collected and stored prior to shaping into a shaped edible concentrate such as a bouillon cube.
  • the extruded strands are collected directly into a packing unit and then subsequently shaped in the packaging unit to provide a packaged shaped edible savoury concentrate. This may be achieved, for instance, by making use of a filler machine.
  • the strands of savoury based are shaped into a final product, such as a bouillon cube in such a way that the discrete strands remain visible to the naked eye.
  • the present invention relates to the use of a concentrate according to the present invention for preparing bouillon, soups, sauces, gravies or for use as a seasoning.
  • the concentrate of the invention is preferably a bouillon concentrate, a soup concentrate, a gravy concentrate, a sauce concentrate or a seasoning concentrate.
  • the use according to the present invention preferably comprises dissolving the concentrate according to the invention, at least part of it, in an aqueous liquid, or mixing it into a dish.
  • the aqueous liquid is preferably water, but can be a sauce base, a soup base etc.
  • the dish can be a vegetable dish, meat, fowl, fish etc.
  • the temperature of the aqueous liquid or the dish is preferably between 60 °C and 100 °C, more preferably of between 65 °C and 90 °C, even more preferably of between 70 °C and 85 °C.
  • Figure 1 shows a bouillon cube according to the present invention.
  • Figure 2 shows a comparative example of a standard bouillon cube made according to the prior art.
  • a representative bouillon cube was prepared from a savoury base having the composition that is shown in Table 1 .
  • Dry ingredients (salt, glutamate, dry spice mix) were charged into the bowl of a Kenwood Chef Kitchen blender, equipped with a K-beater type of stirring geometry. These dry ingredients were mixed together at low speed (setting "min") until fully homogeneous (2 minutes). In the next step, water was added and the mixture was mixed for another two minutes until the liquid was fully divided over the dry ingredients (setting 1-2). Hereafter, the fats were added in molten form at a temperature of 80°C and the resulting paste was continued to be mixed for another 2 minutes. Finally, xanthan powder was added and mixing continued for another 2 minutes, all at the same speed.
  • the strands were weighed on a precision scale to the target weight of 9.0, 9.5 or 10 grams, and dosed in a 20-cavity mould where each cavity had a 10x24x28 mm footprint.
  • the overall contour volume of the tablets was kept constant and the mass and format dosed into this volume was varied.
  • Three bouillon cubes (Sample 1 , 2 and 3) were prepared by dosing 10 g, 9.5 g and 9 g of strands respectively in a mould where each cavity had a 10x24x28 mm footprint and pushing rectangular pistons to a constant final tablet height of approximately 1 1.5 mm using an Instron 5567K6574 press having a load cell of 30 kN.
  • a bouillon cube made using known methods was prepared by weighing portions of 10 g into the mould and pushing rectangular pistons to a constant final tablet height of approximately 1 1.5 mm using an Instron 5567K6574 press having a load cell of 30 kN.
  • the hardness of the bouillon cubes was measured using a Texture analyser (TA XT Plus ex Stable Microsystems) equipped with a cylindrical probe having a diameter of 1 ⁇ 2 inch.
  • a bouillon cube (dimensions 1 1 .5x 24x28 mm) was positioned horizontally under the probe, with the centre of the cube in the horizontal plane coinciding with the center of the probe.
  • the cube was compressed by lowering the probe at a constant speed of 0.5 mm/s over a distance of 3 mm after touching the top surface. During compression, the force experience by the probe is measured.
  • the hardness is defined as the maximum force that is encountered, expressed in Newton (N). Measurements are carried out tenfold.
  • the results shown in table 2 is the average hardness measured
  • the dissolution speed of the bouillon cubes was measured by a dynamic conductivity measurement.
  • a portion of 1 I demineralised water in a 2 litre beaker glass with a diameter of 12.7cm is brought at a temperature of 92 +/- 1 °C and one cube is dissolved under continuous stirring using a triangular stirring bar with a length of 8 cm at a constant stirring speed of 170 rpm.
  • the conductivity of the water was monitored in time using a Mettler Toledo Seven Compact conductivity meter at 90 ⁇ 3°C.
  • the dissolution time is defined as the time at which the conductivity has reached 90% of the final plateau conductivity value. Measurements are carried out in threefold.
  • the results shown in table 2 is the average dissolution time measured.
  • Table 2 analysis of shaped concentrates in the form of bouillon cubes according to the invention (samples 1 , 2 &3) vs. a standard bouillon cube (comparative example)
  • Samples were imaged using a Skyscan 1 172 desktop micro-CT system with a 100kV X- ray source (10W, 20-1 OOkV, 0-250 ⁇ , ⁇ 5 ⁇ spot size) and a 10 Mp X-ray detector (4000 * 2664 pixels). Power settings of 95kV and 104 ⁇ were used. Images were acquired using an aluminium and copper beam filter (Al 1 mm, and Cu 0.05mm), step size of 0.20° over 360 degrees and frame averaging of 3. Scans with pixel sizes of 6.7 ⁇ were made. The total scanning time (1800 images) was 10:12 hours/scan.
  • the samples were scanned using 2 scans, connected in the vertical direction to increase the axial field-of- view (oversized scan) and subsequently merged together during the reconstruction.
  • a stack of -4500 horizontal cross sections with a pixel size of 4000 x 4000 was obtained after tomographic reconstruction of the projection images.
  • a beam hardening correction of 40%, ring artefact correction of 20 and smoothing of 4 were selected.
  • the total cube was weighed and inserted in a plastic tube with an inner diameter of 27mm. The piece was fixed in the tube using Styrofoam. The tube was mounted on a special made base and inserted in the micro-CT system.
  • the AvizoFire 9.3.0 software (Visualization Sciences Group) was used.
  • the original image was subsampled with a factor 2 and a binary mask was generated of the total cube including internal and external pores. This was done by thresholding and binary filling. From this binary mask a virtual wrapper was made by using a 3D convex hull.

Abstract

The present invention relates to a shaped edible savoury concentrate, comprising a plurality of discrete strands of a savoury base, said savoury base comprising, by weight of the savoury base, 10 to 50 wt.% fat, 20 to 85 wt.% of an edible salt selected from sodium chloride, potassium chloride and combinations thereof, 1 to 40 wt.% savoury taste giving ingredients selected from glutamate, 5'-ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof, wherein the concentrate has a weight in the range of 2 to 100 g and a hardness in the range of 10 to 100 N.. The invention also relates a method for preparing such a concentrate and to the use of such a concentrate for preparing bouillon, soups, sauces, gravies or for use as a seasoning.

Description

SHAPED SAVOURY CONCENTRATE
Field of the invention
The present invention relates to a shaped edible savoury concentrate. It further relates to a process to prepare such a shaped savoury concentrate. It further relates to the use of a shaped edible savoury concentrate for preparing bouillon, soups, sauces, gravies or for use as a seasoning.
Background of the invention
Savoury concentrates are well known in the food industry and are used, for instance, to prepare a sauce, soup or bouillon. Savoury concentrates typically comprise one or more of salt, taste enhancer, fat, herbs, spices, flavourants, starch, and other components. Such concentrates can be in the form of a loose powder than can be added e.g. by spooning or sprinkling into a cooking liquid, or in the form of a cube or tablet that can be added in one go or by crumbling into a cooking liquid.
A typical bouillon cube comprises salts, taste enhancing compounds like monosodium glutamate (MSG), sugars, starch (like flour), and fat, flavouring components like vegetables, meat extracts, spices, and colorants. The amounts of the respective compounds may vary depending on the specific purpose of the product, the market or taste of the consumer that is aimed at.
In general two types of bouillon cubes can be distinguished in the art, the pressed and the extruded type. Pressed cube are typically pressed from powder, resulting in a relatively hard and dense cube, by a rotating press, as commercially available from e.g. Bonals (trademark). The extruded cube, which is softer and where fat typically forms the continuous phase, is typically but not necessarily prepared by extruding a pasty mass in commercially available machines from e.g. Corazza or Benhill (trademarks). In order to shape the bouillon concentrate into a relatively quick dissolving stable cube by compression or extrusion, a binding compound is highly advantageous. In most cases, a certain amount of fat is used for this purpose. Shaping towards the pasty cube, using extrusion, in general requires a higher fat content than using compression. Hence, extruded cubes in general have a higher fat content than pressed cubes.
WO 2006/045404 discloses a granular cooking aid (e.g. granulates, agglomerates or extrudates) comprising 70-99.95% (wt.%) of a matrix material and 0.05- 30% (wt.%) of microbial capsules comprising an active. The word "granular" encompasses granules, agglomerates, extrudates or similar forms of particles comprising a multitude of smaller particles, powder or crystals. Also described is a process for making such a granular cooking aid, as well as cubes or tablets prepared containing such granular cooking aid. Example 2 discloses a seasoning cube comprising a granular seasoning comprising salt (50 wt.%), MSG (19 wt.%), fat flakes (8 wt.%), sugar (4 wt.%) and corn starch (4 wt.%). The granule containing seasoning mixture was pressed using a Frewitt-Bonals press. Such bouillon cubes have a solid, dusty appearance that is not visually appealing to the consumer.
EP 0 981 970 discloses a process for producing stock cubes by mixing the customary constituents comprising salt, fat, extract, and, if appropriate, water and other customary additives, which is characterized in the mixing is performed by continuous addition of the constituents one after the other in an extruder, an amount of fat which is reduced in comparison with customary formulations of 4-30%, in particular 5-25%, preferably 8-12%, based on the total mixture, the mixture continuously processed in the extruder being extruded through a shaping die to form a dimensionally stable extrudate having a density of 1 .0-2.0 g/cm3, preferably 1 .2-1.7 g/cm3, and the extrudate being portioned to the individual pieces which are packaged. Example 3 discloses a composition of salt (56 wt.%), MSG (21 wt.%), seasonings (3 wt.%), liquid meat extract (9 wt.%) and liquid fat (10 wt.%). Such stock cubes have a solid, greasy appearance that is not visually appealing to the consumer.
There are increasing regulatory pressures to reduce the amount of salt and additives such as starch in shaped savoury concentrates. However, a shaped savoury concentrate having a reduced salt and/or starch concentration must still conform to standard packaging requirements and have the desired crumbling and dissolution characteristics that the consumer expects for it to be acceptable to the consumer.
It is therefore an object of the present invention to provide a shaped savoury concentrate that is visually appealing to the consumer.
It is another object of the present invention to provide a shaped savoury concentrate that is easy to crumble and dissolve but that has reduced salt and/or starch amounts than conventional shaped savoury concentrates. Summary of the invention
The inventors have found that a shaped edible savoury concentrate that comprises discrete strands of a savoury base offers a number of advantages over the prior art. Accordingly, in a first aspect the present invention relates to a shaped edible savoury concentrate comprising a plurality of discrete strands of a savoury base, said savoury base comprising, by weight of the savoury base:
• 10 to 50 wt.% fat,
• 20 to 85 wt.% edible salt selected from sodium chloride, potassium chloride and combinations thereof,
· 1 to 40 wt.% savoury taste giving ingredients selected from glutamate, 5'- ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof, wherein the concentrate has a weight in the range of 2 to 100 g and a hardness in the range of 10 to 100 N The discrete strands of savoury base in the concentrate impart an appealing appearance to the product. The strands give the consumer the impression of a wholesome, fibrous product rather than the typical grainy, gritty, sand-like appearance of the conventional granular bouillon cubes to which the consumer is accustomed. The concentrate of the invention can be rapidly dissolved in hot aqueous liquid to form a soup, sauce or bouillon etc. as the water can quickly enter the spaces between the strands. Finally, the presence of discrete strands in the savoury concentrate facilitates crumbling of the product.
In a second aspect, the invention relates to a method for preparing a shaped edible savoury concentrate comprising the steps of:
i) providing a savoury base comprising:
• 10 to 50 wt.% fat,
• 20 to 85 wt.% edible salt selected from sodium chloride, potassium chloride and combinations thereof,
• 1 to 40 wt.% savoury taste giving ingredients selected from glutamate, 5'-ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof, ii) extruding the savoury base to provide a plurality of discrete strands, iii) combining the strands obtained in step b) and shaping the combined strands to provide a shaped edible savoury concentrate.
In a third aspect, the invention relates to the use of a concentrate as defined herein for preparing bouillon, soups, sauces, gravies or for use as a seasoning.
These and other aspects, features and advantages will become apparent to those of ordinary skill in the art from a reading of the following detailed description and the appended claims.
Detailed description of the invention
Accordingly, in a first aspect the present invention relates to a shaped edible savoury concentrate, comprising a plurality of discrete strands of a savoury base, said savoury base comprising, by weight of the savoury base:
• 10 to 50 wt.% fat,
· 20 to 85 wt.% edible salt selected from sodium chloride, potassium chloride and combinations thereof,
• 1 to 40 wt.% savoury taste giving ingredients selected from glutamate, 5'- ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof, wherein the concentrate has a weight in the range of 2 to 100 g and a hardness in the range of 10 to 100 N
The terms "oil" and "fat", unless indicated otherwise, are deemed to be synonyms and refer to a glyceride selected from triglycerides, diglycerides and mixtures thereof.
The term "comprising a plurality of discrete strands" means that the concentrate comprises several elongated structures that can be distinguished from each another by the naked eye. In other words, these elongated structures are visible to the naked eye.
The words "comprising" and "containing' as used herein are intended to mean "including", and should not be construed as "consisting of". In other words, if preceded by the word "comprising" or "containing", the listed steps or options are not exhaustive.
All percentages are weight/weight percentages unless otherwise indicated.
Strands
The term "comprises a plurality of discrete strands" means the shaped edible savoury concentrate has a stranded appearance. Preferably, the outer surface of the concentrate exhibits a stranded structure. In other words, the discrete strands of savoury base preferably constitute at least 70 vol.%, more preferably at least 80 vol.% and even more preferably at least 90 vol.%, of the concentrate, based on the total volume of the concentrate.
Preferably, the concentrate contains at least 70 vol.%, based on the total volume of the concentrate, of the plurality of discrete strands and the strands preferably have a average width in the range of 1 to 10 mm.
In a preferred embodiment, the strands have a length:average width ratio of at least 3:1 , wherein the length is in the range of 1.5 to 50 mm, and the average width is in the range of 1 to 10 mm.
The term "length" means the dimension of the longest side of a strand.
In a preferred embodiment, the length is in the range of 2 to 50 mm, preferably in the range of 4 to 40 mm, more preferably in the range of 6 to 30 mm, and most preferably in the range of 8 to 25 mm.
The term "average width" means the average dimension of the shortest side of a strand, wherein the shortest side and longest side of the strand are in the same plane.
In certain embodiments, the term "average width" means the average diameter of the strand.
Preferably, the average width is in the range of 1 to 10 mm, more preferably in the range of 2 to 9 mm, more preferably in the range 3 to 7 mm.
Preferably the strands have a length:average width ratio of at least 3:1 , more preferably at least 3.5:1 , even more preferably 4:1 .
In a preferred embodiment, at least 70 vol.%, based on the total volume of the concentrate, more preferably at least 80 vol.%, and even more preferably at least 90 vol.% of the strands have a length :average width ratio of at least 3:1 , wherein the length is in the range of 1 .5 to 50 mm, and the average width is in the range of 1 to 10 mm.
The volume occupied by the strands and the dimensions of the strands may suitably be determined by using X-ray microtomography (micro-CT). Suitable micro-CT images for quantitative (2D/3D) analysis can be obtained by using a laboratory micro-CT system with a 100kV X-ray source with spot size < δμηη, power settings of 95kV and 104μΑ, an aluminium and copper beam filter (Al 1 mm, and Cu 0.05mm), step size of 0.2° over 360 degrees frame averaging of 3 and scan with pixel size of 4 μηη or lower. The porosity, also referred to as the air between stands, can be measured by microCT as known to the person skilled in the art.
Besides the stands of savoury base, the concentrate may contain other edible components that are located between the strands. Examples of such other components include particulate ingredients (e.g. herbs or spices) as well as components having a semi-solid consistency (e.g. fat or gels).
Fat
The concentrate of the present invention comprises 10 to 50 wt.% fat. Preferably, the strands comprise 15 to 50 wt.% fat, preferably 20 to 40 wt.% and more preferably 25 to 35 wt.% fat, by weight of the savoury base.
Fat in the present invention include oils and fats that are solid or liquid between 20 and 70 °C. The proportion of solid fat present is given by the N-value. The N-value Nt equals the solid fat content of a fat at a temperature of 10°C as measured by means of ISO 8292 2008- Animal and vegetable fats and oils - Determination of solid fat content - Pulsed nuclear magnetic resonance method.
The total fat, preferably present in an amount as indicated in the paragraph here above, preferably has a solid fat content at 20 °C (N20) of 5 to 80 wt.%, preferably 10 to 45 wt.%, more preferably 20 to 40 wt.%, based on the weight of the fat. The total fat preferably has a solid fat content at 30 °C (N30) of 1 to 60 wt.%, more 3 to 55 wt.%, even more preferably 10 to 50 wt.%, based on the weight of the fat.
The concentrate of the invention comprises preferably 2 to 40 wt.%, more preferably 5 to 30 wt.%, even more preferably 7 to 20 wt.% and most preferably 10 to 15 wt.% of solid fat at 20 °C (N20), based on the weight of the savoury base.
The melting point of the fat is preferably in the range of 20 to 70°C, more preferably in the range of 25 to 65°C, even more preferably in the range of 30 to 60 °C, most preferably in the range of 35 to 50°C. The melting point is considered the lowest temperature at which the solids level according to ISO 8292 1 D 2008 is below 0.5%.
In a preferred embodiment, the fat is selected from the group consisting of beef fat, chicken fat, palm oil, olive oil, sesame oil, sun flower oil, rape seed oil, palm kernel oil, corn oil, cottonseed cake oil, soybean oil, coconut oil, milk fat (also called butter fat), derivatives thereof, fractions thereof, and mixtures thereof. The concentrate preferably comprises 20 to 50 wt.%, preferably 25 to 45 wt.%, even more preferably 30 to 40 wt.%, most preferably 35 to 38 wt.% of palm oil component, having N20 of at least 60% and N30 of at least 40%.
Salt
The concentrate comprises 20 to 85 wt.% edible salt selected from sodium chloride, potassium chloride and combinations thereof, based on the weight of the savoury base. Preferably the concentrate comprises 30 to 75 wt.%, more preferably 40 to 60 wt.%, edible salt, based on the weight of the savoury base.
Savoury taste giving ingredients
The concentrate comprises 1 to 40 wt.% savoury taste giving ingredients selected from the group consisting of glutamate, 5'-ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof, based on the weight of the savoury base.
Sucrose, glucose and fructose are preferably present in the savoury concentrate in a total amount of 0 to 10 wt.%, more preferably 1 to 4 wt.%, even more preferably 1.5 to 2.5 wt.%, based on the weight of the savoury base.
Glutamate, for example monosodium glutamate, is preferably present in the savoury concentrate in an amount of 0 to 25 wt.%, more preferably 5 to 20 wt.%, even more preferably 10 to 20 wt.%, based on the weight of the savoury base.
Preferably, edible acids selected from the group of lactic acid, citric acid and combinations thereof, are present in the concentrate in an amount of 0 to 10 wt.%, more preferably 1 to 4 wt.%, even more preferably 1 .5 to 2.5 wt.%, based on the weight of the savoury base.
The savoury taste ingredients may be added as such or as part of a complex ingredient mixture. In a preferred embodiment, one or more of the savoury taste giving ingredients are provided by ingredients selected from the group consisting of yeast extract, hydrolysed vegetable protein, dry meat extract, dry spices, herbs and mixtures thereof.
The savoury concentrate according to the invention preferably comprises 0 to 5 wt.%, more preferably 0.1 to 1 wt.%, or even 0.5 to 2 wt.%, dry meat extract, based on the weight of the savoury base. Preferably, the savoury concentrate comprises yeast extracts and/or hydrolysed vegetable protein. Preferably, the savoury concentrate comprises 0 to 5 wt.% more preferably 0.1 to 3 wt.%, most preferably 0.5 to 2 wt.% yeast extracts and/or hydrolysed vegetable protein, by weight of the savoury base.
The total amount of edible salt and savoury taste giving ingredients in the savoury concentrate is preferably 20 to 90 wt.%, preferably 30 to 80 wt.%, even more preferably 40 to 70 wt.%, based on the weight of the savoury base. It is especially preferred that the total amount edible salt and savoury taste giving ingredients in the savoury concentrate is higher than that of the other non-fat ingredients, like fillers, flavour ingredients and water.
Other ingredients
In a preferred embodiment, the savoury concentrate comprises 1 to 10 wt.% water, by weight of the savoury base. Preferably the savoury concentrate comprises 1 to 8 wt.%, more preferably 2 to 6 wt.% water, by weight of the savoury base.
In another preferred embodiment, the savoury concentrate comprises 0 to 20 wt.%, by weight of the savoury base, of a filler selected from the group consisting of starch, flour, xanthan gum, Locust bean gum, guar gum, gellan gum, carboxymethylcellulose and mixtures thereof.
In the context of the present invention a filler is a polysaccharide that acts as a bulking agent and / or structurant. Preferably, the starch is any commercially available starch as commonly used in shaped food concentrates. Typical examples of starches commonly used in savoury concentrates include native potato starch, corn starch, tapioca starch, rice starch.
The filler is typically present in the savoury concentrate in a concentration of 0 to
20 wt.%, more preferably 1 to 15 wt.%, even more preferably 2 to 12 wt.%, most preferably 5 to 10 wt.%, by weight of the savoury base.
The total amount of amorphous powdery ingredients in the savoury concentrate is preferably lower than 30 wt.%, more preferably lower than 25 wt.%, most preferably lower than 20 wt.%, by weight of the savoury base.
In a preferred embodiment of the present invention, the combination of components a), b) and c) constitutes at least 80 wt.% of the savoury base. Preferably, the combination of components a), b) and c) constitutes at least 85 wt.%, more preferably at least 90 wt.%, and even more preferably at least 95 wt.% of the savoury base.
In a preferred embodiment, the shaped edible savoury concentrate comprises, by weight of the savoury base:
a) 10-25 wt.% fat,
b) 20-45 wt.% edible salt selected from sodium chloride, potassium chloride and combinations thereof,
c) 5-27 wt.% savoury taste giving ingredients selected from glutamate, 5'- ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof.
Shaped edible savoury concentrate
The shaped edible savoury concentrate of the present invention is preferably a compressed concentrate.
Preferably the concentrate has a density of 0.8 to 1.6 kg/I, at 20°C. In a preferred embodiment, the density is 1.1 to 1.5 kg/I, at 20°C, more preferably 1.2 to 1.4 kg/I, at 20°C.
It is preferred that the concentrate has a weight of 2 g to 100 g, preferably 4 g to 75 g, more preferably 6 g to 50 g, more preferably 8 g to 25 g.
The shape of the concentrate is preferably regular. The shape is for example a sphere, a pyramid, a cylinder, an oval cylinder, a truncated cone, a cube or an oblong. In a preferred embodiment, the concentrate has a cubic, cuboid or cylindrical shape.
The hardness of the concentrate of the invention can be expressed as the maximum force required to penetrate the product for until it breaks. This technique is common in the art, and typically performed by a penetrometer, such as available from Stable Micro Systems TM, using the instructions of the manufacturer. The force to penetrate a cylinder of 12 mm diameter over a distance of 5 mm into the product at a temperature of 20 °C using a penetrometer (cylindrical geometry) is preferably lower than 100 N. The force is preferably higher than 10 N, preferably higher than 12 N, more preferably higher than 15 N, even more preferably higher than 20 N, more preferably of higher than 25 N or preferably higher than 30 N. The force is preferably 10 to 100 N, more preferably 15 to 90 N, even more preferably 20 to 85 N, most preferably 25 to 70. The shaped edible savoury concentrate of the present invention is preferably obtainable, more preferably obtained by a process as defined herein below:
In a second aspect, the present invention relates to a method for preparing a shaped edible savoury concentrate comprising the steps of:
i) providing a savoury base comprising:
10 to 50 wt.% fat,
20 to 85 wt.% edible salt selected from sodium chloride, potassium chloride and combinations thereof,
· 1 to 40 wt.% savoury taste giving ingredients selected from glutamate, 5'- ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof,
ii) extruding the savoury base to provide a plurality of discrete strands,
iii) combining the strands obtained in step ii) and shaping the combined strands to provide a shaped edible savoury concentrate.
Amounts, preferred amounts, ingredients and preferred ingredients etcetera as specified for the product apply also for this method, mutatis mutandis, unless specified otherwise.
It has been found that by extruding the savoury base as a plurality of strands and subsequently combining and shaping the strands into a shaped concentrate, for example a bouillon cube, a standard savoury concentrate packing unit (e.g. bouillon cube) can be filled with less mass compared to the standard savoury concentrate of the prior art.
The inventors have also found that by extruding the savoury base and combining the extruded stands into a shaped concentrate the strands remain visible giving the final concentrate an appealing fibrous structure.
Step (\)
The savoury base is prepared by mixing together fat, edible salt and savoury taste giving ingredients. The mixing may be carried out in any mixer known in the art. In case the savoury base comprises solid fat, the solid fat is preferably molten before mixing.
In another preferred embodiment, 0.1 -10 wt.% water is added in the preparation of the savoury base in the form of aqueous liquid. Preferably the water is added to the savoury base after addition of the dry ingredients such as salt and taste imparting ingredients.
Step (ii)
Extrusion of the savoury base preferably takes place by pushing the savoury base through a die, thereby creating a plurality of strands of savoury base.
Preferably, the savoury base is extruded through a plurality of apertures having a width between 1 and 10 mm. Preferably, the apertures have a width of between 1 and 9 mm, more preferably between 2 and 8 mm, even more preferably between 3 and 7 mm, most preferably between 4 and 6 mm.
Preferably the extrusion step ii) is carried out at a temperature between 20 and 45 °C and a pressure of between 1 and 50 bar.
Extrusion is preferably conducted with the help of an extruder that comprises a screw auger.
The extruded strands are preferably cut at regular lengths by means of a rotating chopper, located downstream or upstream, preferably upstream, of the extrusion die.
Step (iii)
In a preferred embodiment, the extruded stands are collected and stored prior to shaping into a shaped edible concentrate such as a bouillon cube. In a particularly preferred embodiment, the extruded strands are collected directly into a packing unit and then subsequently shaped in the packaging unit to provide a packaged shaped edible savoury concentrate. This may be achieved, for instance, by making use of a filler machine.
The strands of savoury based are shaped into a final product, such as a bouillon cube in such a way that the discrete strands remain visible to the naked eye.
In a third aspect, the present invention relates to the use of a concentrate according to the present invention for preparing bouillon, soups, sauces, gravies or for use as a seasoning.
The concentrate of the invention is preferably a bouillon concentrate, a soup concentrate, a gravy concentrate, a sauce concentrate or a seasoning concentrate. The use according to the present invention preferably comprises dissolving the concentrate according to the invention, at least part of it, in an aqueous liquid, or mixing it into a dish. The aqueous liquid is preferably water, but can be a sauce base, a soup base etc. The dish can be a vegetable dish, meat, fowl, fish etc.
The temperature of the aqueous liquid or the dish is preferably between 60 °C and 100 °C, more preferably of between 65 °C and 90 °C, even more preferably of between 70 °C and 85 °C.
Figures
Figure 1 shows a bouillon cube according to the present invention. Figure 2 shows a comparative example of a standard bouillon cube made according to the prior art.
Examples
The invention will now be exemplified by the following non-limiting examples:
Example 1 Preparation of shaped edible savoury concentrates
A representative bouillon cube was prepared from a savoury base having the composition that is shown in Table 1 .
Table 1 : Composition of savoury base
Figure imgf000014_0001
Dry ingredients (salt, glutamate, dry spice mix) were charged into the bowl of a Kenwood Chef Kitchen blender, equipped with a K-beater type of stirring geometry. These dry ingredients were mixed together at low speed (setting "min") until fully homogeneous (2 minutes). In the next step, water was added and the mixture was mixed for another two minutes until the liquid was fully divided over the dry ingredients (setting 1-2). Hereafter, the fats were added in molten form at a temperature of 80°C and the resulting paste was continued to be mixed for another 2 minutes. Finally, xanthan powder was added and mixing continued for another 2 minutes, all at the same speed.
Subsequently, a part of the paste was extruded through a meat cutter add-on of the Kenwood, equipped with fine screen, containing multiple circular apertures with a diameter of 3.2 mm. This process yielded discrete strands of paste with a diameter of ca. 3.2 mm and a length in the range of 5 to 100 mm. The strands were collected in a water tight box for further use. The remaining part of the paste was collected separately in a water tight box.
The strands were weighed on a precision scale to the target weight of 9.0, 9.5 or 10 grams, and dosed in a 20-cavity mould where each cavity had a 10x24x28 mm footprint. The overall contour volume of the tablets was kept constant and the mass and format dosed into this volume was varied.
Three bouillon cubes (Sample 1 , 2 and 3) were prepared by dosing 10 g, 9.5 g and 9 g of strands respectively in a mould where each cavity had a 10x24x28 mm footprint and pushing rectangular pistons to a constant final tablet height of approximately 1 1.5 mm using an Instron 5567K6574 press having a load cell of 30 kN.
Example 2 Comparative example
A bouillon cube made using known methods was prepared by weighing portions of 10 g into the mould and pushing rectangular pistons to a constant final tablet height of approximately 1 1.5 mm using an Instron 5567K6574 press having a load cell of 30 kN.
Example 3 Hardness measurement
The hardness of the bouillon cubes was measured using a Texture analyser (TA XT Plus ex Stable Microsystems) equipped with a cylindrical probe having a diameter of ½ inch. A bouillon cube (dimensions 1 1 .5x 24x28 mm) was positioned horizontally under the probe, with the centre of the cube in the horizontal plane coinciding with the center of the probe. The cube was compressed by lowering the probe at a constant speed of 0.5 mm/s over a distance of 3 mm after touching the top surface. During compression, the force experience by the probe is measured. The hardness is defined as the maximum force that is encountered, expressed in Newton (N). Measurements are carried out tenfold. The results shown in table 2 is the average hardness measured
Example 4 Dissolution time
The dissolution speed of the bouillon cubes was measured by a dynamic conductivity measurement. A portion of 1 I demineralised water in a 2 litre beaker glass with a diameter of 12.7cm is brought at a temperature of 92 +/- 1 °C and one cube is dissolved under continuous stirring using a triangular stirring bar with a length of 8 cm at a constant stirring speed of 170 rpm.
The conductivity of the water was monitored in time using a Mettler Toledo Seven Compact conductivity meter at 90±3°C. The conductivity rises due to dissolution of the salts from the formulation into the water, until all salt is dissolved and a maximum is reached. The dissolution time is defined as the time at which the conductivity has reached 90% of the final plateau conductivity value. Measurements are carried out in threefold. The results shown in table 2 is the average dissolution time measured. Table 2: analysis of shaped concentrates in the form of bouillon cubes according to the invention (samples 1 , 2 &3) vs. a standard bouillon cube (comparative example)
Figure imgf000016_0001
The difference in visual appearance between the comparative example and sample 3 cubes is shown in Figs. 1 (sample 3) and 2 (comparative). The results demonstrate that the transformation from massive paste loading to strand-loading of tablets provides a higher crumbability and lower hardness. Moreover, there is a significant favourable effect on cube dissolution time.
Experiment 5 Porosity and density measurement
Samples were imaged using a Skyscan 1 172 desktop micro-CT system with a 100kV X- ray source (10W, 20-1 OOkV, 0-250μΑ, < 5μ spot size) and a 10 Mp X-ray detector (4000 * 2664 pixels). Power settings of 95kV and 104μΑ were used. Images were acquired using an aluminium and copper beam filter (Al 1 mm, and Cu 0.05mm), step size of 0.20° over 360 degrees and frame averaging of 3. Scans with pixel sizes of 6.7 μηι were made. The total scanning time (1800 images) was 10:12 hours/scan. The samples were scanned using 2 scans, connected in the vertical direction to increase the axial field-of- view (oversized scan) and subsequently merged together during the reconstruction. A stack of -4500 horizontal cross sections with a pixel size of 4000 x 4000 was obtained after tomographic reconstruction of the projection images. A beam hardening correction of 40%, ring artefact correction of 20 and smoothing of 4 were selected. The total cube was weighed and inserted in a plastic tube with an inner diameter of 27mm. The piece was fixed in the tube using Styrofoam. The tube was mounted on a special made base and inserted in the micro-CT system.
For 3D visualisation the AvizoFire 9.3.0 software (Visualization Sciences Group) was used. The original image was subsampled with a factor 2 and a binary mask was generated of the total cube including internal and external pores. This was done by thresholding and binary filling. From this binary mask a virtual wrapper was made by using a 3D convex hull. The pore space within the mask was obtained by thresholding followed by the removal of small features (222 pixels in 3D = 100μηι), filtering (3D binary smoothing with a size of 3 pixels) and analysing using "BubbleSize-Avizo8c-modified- jan2014.scro" script with a separation factor of 6. The volume of the sample (V) was calculated from the number of pixels in the 3D convex hull (Vi = virtual wrapper). The densities pi and P2 of the sample were calculated from its mass and the total volumes (pi = m / Vi & P2 = m / V2).
Sample 3D convex wrapped cube
Porosity % air density
kg/m3
1 (according to invention) 18.9 1 165
2 (according to invention) 21 .0 1 168
3 (according to invention) 19.0 1 194 average 19.6 1 176
Standard deviation. 1.2 16

Claims

Claims
1. Shaped edible savoury concentrate comprising a plurality of discrete strands of a savoury base, said savoury base comprising, by weight of the savoury base: a) 10 to 50 wt.% fat,
b) 20 to 85 wt.% edible salt selected from sodium chloride, potassium
chloride and combinations thereof,
c) 1 to 40 wt.% savoury taste giving ingredients selected from glutamate, 5'- ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof,
wherein the concentrate has a weight in the range of 2 to 100 g and a hardness in the range of 10 to 100 N.
2. Shaped edible savoury concentrate according to claim 1 , wherein the outer surface of the concentrate exhibits a stranded structure.
3. Shaped edible savoury concentrate according to claim 1 or 2, wherein the
concentrate contains at least 70 vol.%, by volume of the concentrate, of the plurality of discrete strands and the strands preferably have an average width in the range of 1 to 10 mm.
4. Shaped edible savoury concentrate according to any one of the preceding
claims, wherein the strands have a length:average width ratio of at least 3:1 , wherein the length is in the range of 1.5 to 50 mm, and the average width is in the range of 1 to 10 mm.
5. Shaped edible savoury concentrate according to any one of the preceding
claims, wherein the strands comprise 15 to 50 wt.% fat, preferably 20 to 40 wt.%, by weight of the savoury base.
6. Shaped edible savoury concentrate according to any one of the preceding
claims, wherein the strands comprise 1 to 10 wt.% water, by weight of the savoury base.
7. Shaped edible savoury concentrate according to any one of the preceding claims, wherein the strands comprise 0 to 20 wt.%, by weight of the savoury base, of a filler selected from the group consisting of starch, flour, xanthan gum, Locust bean gum, guar gum, gellan gum, carboxymethylcellulose and mixtures thereof.
8. Shaped edible savoury concentrate according to any one of the preceding
claims, wherein the concentrate has a density of 0.8 to 1.6 kg/I, at 20°C.
9. Shaped edible savoury concentrate according to any one of the preceding
claims, wherein the concentrate has a cubic, cuboid or cylindrical shape.
10. Shaped edible savoury concentrate according to any one of the preceding
claims, the combination of components a), b) and c) constitutes at least 80 wt.% of the savoury base.
1 1. Shaped edible savoury concentrate according to any one of the preceding
claims, obtainable by a process comprising the steps of:
i) providing a mixture comprising fat, edible salt and savoury taste giving
ingredients,
ii) extruding the mixture to provide a plurality of discrete strands,
iii) combining the strands, and shaping the combined strands to provide a
shaped edible concentrate.
12. Method for preparing a shaped edible savoury concentrate comprising the steps of:
a. providing a savoury base comprising, by weight of the savoury base:
i. 10 to 50 wt.% fat,
ii. 20 to 85 wt.% edible salt selected from sodium chloride,
potassium chloride and combinations thereof,
iii. 1 to 40 wt.% savoury taste giving ingredients selected from
glutamate, 5'-ribonucleotides, sucrose, glucose, fructose, lactic acid, citric acid and combinations thereof, extruding the savoury base to provide a plurality of discrete strands, preferably the savoury base is extruded through a plurality of apertures having a width between 1 and 10 mm,
combining the strands obtained in step ii) and shaping the combined strands to provide a shaped edible savoury concentrate.
13. Method according to claim 12, wherein 0.1-10 wt.% water, by weight of the savoury base, is added in the form of aqueous liquid.
14. Method according to any one of claims 12 to 13, wherein the extrusion step ii) is carried out at a temperature between 20 and 45 °C and a pressure of between 1 and 50 bar.
15. Use of a concentrate according to any one of claims 1 -1 1 for preparing bouillon, soups, sauces, gravies or for use as a seasoning.
PCT/EP2018/067458 2017-07-18 2018-06-28 Shaped savoury concentrate WO2019015932A1 (en)

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Cited By (1)

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EP4287396A1 (en) 2022-06-02 2023-12-06 Ion Beam Applications S.A. Rf power combiner / divider

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EP0981970A1 (en) 1998-08-24 2000-03-01 Bestfoods Process for producing stock cubes
WO2006045404A1 (en) 2004-10-22 2006-05-04 Unilever N.V. Granular cooking aid comprising microbial encapsulates, and cubes and tablets comprising such granular cooking aid
US20080166459A1 (en) * 2003-06-23 2008-07-10 Georg Achterkamp Marbled Bouillon, Broth, Soup, Sauce or Seasoning Cube and Process for Preparing the Same
WO2008086918A1 (en) * 2007-01-17 2008-07-24 Unilever N.V. Particulate composition for preparing bouillon, soups, sauces, gravies or for use as a seasoning
GB2509315A (en) * 2012-12-27 2014-07-02 Premier Foods Group Ltd Instant granule with improved appearance
WO2017021069A1 (en) * 2015-07-31 2017-02-09 Unilever N.V. Savoury concentrate comprising inorganic salt, fat and polysaccharide gums

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US4060645A (en) * 1974-12-17 1977-11-29 Societe D'assistance Technique Pour Produits Nestle S.A. Dehydrated food product
EP0981970A1 (en) 1998-08-24 2000-03-01 Bestfoods Process for producing stock cubes
US20080166459A1 (en) * 2003-06-23 2008-07-10 Georg Achterkamp Marbled Bouillon, Broth, Soup, Sauce or Seasoning Cube and Process for Preparing the Same
WO2006045404A1 (en) 2004-10-22 2006-05-04 Unilever N.V. Granular cooking aid comprising microbial encapsulates, and cubes and tablets comprising such granular cooking aid
WO2008086918A1 (en) * 2007-01-17 2008-07-24 Unilever N.V. Particulate composition for preparing bouillon, soups, sauces, gravies or for use as a seasoning
GB2509315A (en) * 2012-12-27 2014-07-02 Premier Foods Group Ltd Instant granule with improved appearance
WO2017021069A1 (en) * 2015-07-31 2017-02-09 Unilever N.V. Savoury concentrate comprising inorganic salt, fat and polysaccharide gums

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4287396A1 (en) 2022-06-02 2023-12-06 Ion Beam Applications S.A. Rf power combiner / divider

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