WO2019011044A1 - 一种含油污泥用乳液型水基清洗剂及其制备方法和使用方法 - Google Patents
一种含油污泥用乳液型水基清洗剂及其制备方法和使用方法 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/14—Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
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- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
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- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
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- C11D17/0008—Detergent materials or soaps characterised by their shape or physical properties aqueous liquid non soap compositions
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- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
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- C02F2103/36—Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture of organic compounds
- C02F2103/365—Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture of organic compounds from petrochemical industry (e.g. refineries)
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- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
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Definitions
- the invention relates to an emulsion type water-based cleaning agent for oily sludge cleaning, and relates to a preparation method and a using method of the water-based cleaning agent, and belongs to the technical field of oily sludge cleaning.
- Oily sludge is a solid waste generated during the process of oil exploitation, storage and transportation, refining and oily sewage treatment. In addition to petroleum hydrocarbons, it also contains toxic substances such as benzene, phenols and heavy metal salts. Occupying land and space, and if directly discharged without treatment, it will seriously pollute the air, soil and groundwater, and has been included in the “National Hazardous Waste List”, which restricts the development of domestic oilfield production to a certain extent. At the same time, oily sludge is a kind of resource. If it can develop a treatment technology that can eliminate the harm of oily sludge to the environment and recycle its useful resources, it will have important practical significance for the sustainable development of oilfields.
- the methods for treating oily sludge at home and abroad mainly include resource recovery technology, harmless treatment technology and comprehensive utilization technology.
- the resource recovery technology includes solvent extraction method, hot washing method, surfactant aqueous solution cleaning method, microemulsion washing method, chemical demulsification method and solid-liquid separation method, etc.
- harmless treatment technology includes curing treatment method, biological treatment method And incineration methods
- comprehensive utilization technologies include thermal decomposition and brick paving, but each treatment method has its advantages and disadvantages.
- the more commonly used solvent extraction method can recover most of the oil phase in the sludge, but the extractant is relatively expensive, inevitably causing certain losses during the treatment process, and there are still safety hazards;
- the incineration method can The organic matter is thoroughly treated and can effectively utilize the heat energy generated during the incineration process, but the treatment process requires a certain amount of fuel oil and a special incineration device, and also emissions of waste gas and waste residue, which may cause secondary pollution.
- the hot washing method, the surfactant aqueous solution cleaning method, the microemulsion washing method and the like have the advantages of simple operation method, less equipment investment, lower requirements on experimental conditions, and the like, and can effectively recover the oil phase in the sludge, in the industry. Have a certain application.
- an oily sludge treatment agent disclosed in Chinese Patent Publication No. CN104310734A can effectively reduce the oil-water interfacial tension at room temperature, and the treatment effect of the oily sludge is relatively good, and the oil phase recovery rate can reach 96% or more, but
- the enzyme solution of the oily sludge treatment agent is added with biological enzymes such as protease and lipase, which makes it sensitive to temperature changes and is not conducive to the performance of the drug.
- Chinese patent document CN106277709A discloses an environmentally-friendly cleaning agent for treating oily sludge.
- US Patent No. US20150068950A1 describes a water-in-oil type nanoemulsion prepared from an alkyl glycoside surfactant for treating oily sludge, the nanoemulsion has a lower interfacial tension, and nanometer-sized water droplets in the emulsion are easier.
- US Patent Publication No. 20090221456A1 reports a microemulsion method for cleaning oily sediments, which can reduce the oil content of oil sands to a minimum when the surfactant is added in an amount of 1 to 5 wt%. 0.52%, but if the temperature rises to the cloud point of the surfactant solution, phase separation will occur and the cleaning efficiency will be significantly reduced.
- the microemulsion system is sensitive to temperature changes.
- oily sludge cleaning agent is an aqueous surfactant solution.
- the invention aims at the shortage of the existing oily sludge treatment agent, and provides an emulsion type water-based cleaning agent for oily sludge with stable property, safety, high efficiency and good cleaning effect, and provides a preparation method and a using method of the cleaning agent.
- the emulsion type water-based cleaning agent for oil-containing sludge of the present invention comprises 2 to 10 parts of a surfactant, 3 to 10 parts of an oil-soluble component, and the balance is an aqueous phase in terms of 100 parts by weight.
- the surfactant comprises a fatty alcohol polyoxyethylene ether sulfate and a super amphiphilic emulsifier, and the mass ratio between the two is 1:4 to 4:1, and preferably the mass ratio is 1:1 to 2:1.
- the super amphiphilic molecule may be a super amphiphilic emulsifier in the responsive super amphiphilic emulsifier, emulsion and preparation method thereof disclosed in Chinese Patent Publication No. CN105542149A.
- the oil soluble component is toluene, xylene, mixed benzene, diesel, paraffinic oil or kerosene.
- the aqueous phase is pure water, or a NaCl solution having a concentration of less than 1 wt%, or a CaCl 2 solution having a concentration of less than 0.1 wt%, or a mixed solution of NaCl and CaCl 2 , wherein the concentration of NaCl in the mixed solution is less than 1 wt%, CaCl The concentration of 2 is less than 0.1% by weight.
- the preparation method of the above emulsion type water-based cleaning agent for oily sludge characterized in that the method comprises the following steps:
- aqueous phases In terms of 100 parts by weight, 2 to 10 parts of the surfactant, 3 to 10 parts of the oil-soluble component, and the rest are aqueous phases; the above components are mixed and stirred uniformly to obtain a uniform and stable emulsion-type water-based cleaning agent.
- the stirring speed is 150 to 500 rpm, the stirring time is 25 to 40 minutes, and the stirring temperature is room temperature.
- the oily sludge is mixed with the emulsion type water-based cleaning agent at a mass ratio of 1:3 to 1:8, and stirred at 60 to 80 ° C to wash the oily sludge, and the mixture after the cleaning is oily.
- the solid phase is separated by three phases, and finally the solid phase is washed with hot water at the same temperature as the stirring temperature.
- the stirring time is 10 to 40 minutes, the stirring rotation speed is 200 to 500 rpm, and the rotation speed at the time of the three-phase separation is 1,500 to 2,500 rpm.
- the emulsion type water-based cleaning agent for oily sludge prepared by the invention is safe and efficient, has simple preparation method, wide application range, and is easy to realize industrial application. Experiments show that the treatment effect on oily sludge is better.
- FIG. 1 is a sample view showing an emulsion type water-based cleaning agent for oily sludge prepared in Example 1 of the present invention.
- Fig. 2 is a comparison diagram of the effects of use of the embodiment 1 of the present invention.
- (a) is the original picture of the oily sludge
- (b) is the picture of the sludge after the treatment.
- Fig. 3 is a comparison diagram of the effects of use of the embodiment 5 of the present invention.
- (a) is the original picture of the oily sludge
- (b) is the picture of the sludge after the treatment.
- AES fatty alcohol polyoxyethylene ether sulfate
- super amphiphilic emulsifier fatty alcohol polyoxyethylene ether sulfate
- the reactor was stirred at room temperature for 400 minutes at 500 rpm to form a uniformly stable emulsion type water-based cleaning agent.
- the sample is shown in Fig. 1.
- the oily sludge was taken from Liaohe Oilfield. The initial parameters were oil content of 57.20%, solid content of 38.98%, and water content of 3.82% (percentage by weight). The macro photograph is shown in Figure 2(a). .
- the mass ratio of oily sludge to water-based cleaning agent is 1:4, cleaned twice with detergent at 80 °C for 30 minutes, the speed is 500 rev / min, then rinsed with hot water at 80 ° C. After that, each time the cleaning agent is cleaned and after the hot water is rinsed, the oil, water and solid three-phase separation is carried out with a centrifuge (the centrifuge speed is 2500 rpm, the centrifugation time is 6 minutes), and finally the sludge is at 105 ⁇ Dry at 1 ° C and measure the residual oil rate. among them:
- Extractant carbon tetrachloride (Tianjin Guangfu Fine Chemical Research Institute (infrared oil testing)).
- the treated sludge can be used in Tongjing Road and Drilling Well.
- AES fatty alcohol polyoxyethylene ether sulfate
- super amphiphilic emulsifier 6 parts of surfactant (AES and super two) are weighed in an amount of 2:1 or 1:4 or 4:1 by mass ratio of AES (fatty alcohol polyoxyethylene ether sulfate) and super amphiphilic emulsifier in 100 parts by weight.
- the pro-molecular emulsifiers were 4 parts and 2 parts, 1.2 parts and 4.8 parts, 4.8 parts and 1.2 parts, respectively, 8.5 parts of toluene and 85.5 parts of pure water.
- Surfactant, toluene and pure water were placed in the reactor in sequence, and stirred at 300 rpm for 30 minutes at room temperature to form an emulsion type water-based cleaning agent having three different surfactant mass ratios.
- the oily sludge was taken from Liaohe Oilfield. The initial parameters were oil content of 57.20%, solid content of 38.98%, and water content of 3.82% (percentage by weight). The macro photograph is shown in Figure 2(a). .
- the mass ratio of oily sludge to water-based cleaning agent is 1:4, cleaned twice with detergent at 80 °C for 30 minutes, speed 350 rpm, then rinsed with hot water at 80 °C 1 After that, each time the cleaning agent is cleaned and after the hot water is rinsed, the oil, water and solid three-phase separation is carried out with a centrifuge (centrifuge speed is 2000 rpm, centrifugation time is 6 minutes), and finally sludge is at 105 ⁇ Dry at 1 ° C and measure the residual oil rate. among them:
- Extractant carbon tetrachloride (Tianjin Guangfu Fine Chemical Research Institute (infrared oil testing)).
- AES fatty alcohol polyoxyethylene ether sulfate
- super amphiphilic emulsifier 3 parts of oil-soluble component, oil-soluble component, respectively, in a mass ratio of 1:1 It is a mixture of benzene or xylene or paraffin oil or kerosene oil or diesel oil, 95 parts of pure water.
- AES, super amphiphilic emulsifier, an oil-soluble component and an aqueous phase were sequentially placed in the reactor, and stirred at 150 rpm for 25 minutes at room temperature to form emulsion water of 5 different oil-soluble components.
- Base cleaning agent
- the oily sludge was taken from Shengli Oilfield. The initial parameters were oil content of 8.13%, solid content of 41.59% and water content of 50.28%. The macroscopic photograph is shown in Fig. 3(a).
- the mass ratio of oily sludge to water-based cleaning agent is 1:4, cleaned with cleaning agent at 60 °C for 10 times, the speed is 300 rev / min, then rinsed with hot water at 60 ° C. After that, each time the cleaning agent is cleaned and after the hot water is rinsed, the oil, water and solid three-phase separation is carried out by a centrifuge (the centrifuge speed is 1500 rpm, the centrifugation time is 6 minutes), and finally the sludge is at 105 ⁇ . Dry at 1 ° C and measure the residual oil rate. among them:
- Extractant carbon tetrachloride (Tianjin Guangfu Fine Chemical Research Institute (infrared oil testing)).
- Oil soluble component Residual oil rate /% (g / 100g dry sludge) Degreasing efficiency /% Mixed benzene 1.33 93.20 Xylene 1.37 92.99 Paraffin oil 8.49 56.57 Gas oil 9.61 50.84 Diesel 11.14 43.01
- the oily sludge was taken from Shengli Oilfield. The initial parameters were oil content of 8.13%, solid content of 41.59% and water content of 50.28%. The macroscopic photograph is shown in Fig. 3(a).
- the mass ratio of oily sludge to water-based cleaning agent is 1:3 or 1:5 or 1:8, and it is washed once with 60 ° C for 10 minutes, the speed is 200 rev / min, then Rinse with hot water at 60 °C once, after each cleaning agent and after hot water rinsing, use a centrifuge to separate oil, water and solid three phases (centrifuge speed is 2000 rev / min, centrifugation time is 6 minutes) Finally, the sludge was dried at 105 ⁇ 1 ° C, and the residual oil rate was measured. among them:
- Extractant carbon tetrachloride (Tianjin Guangfu Fine Chemical Research Institute (infrared oil testing)).
- the oily sludge was taken from Shengli Oilfield. The initial parameters were oil content of 8.13%, solid content of 41.59% and water content of 50.28%. The macroscopic photograph is shown in Fig. 3(a).
- the mass ratio of oily sludge to water-based cleaning agent is 1:4, and it is washed once with 60°C cleaning agent for 40 minutes, the speed is 200 rev/min, then rinsed with hot water of 60°C. After that, each time the cleaning agent is cleaned and after the hot water is rinsed, the oil, water and solid three-phase separation is carried out with a centrifuge (centrifuge speed is 2000 rpm, centrifugation time is 6 minutes), and finally sludge is at 105 ⁇ Dry at 1 ° C and measure the residual oil rate. among them:
- Extractant carbon tetrachloride (Tianjin Guangfu Fine Chemical Research Institute (infrared oil testing)).
- AES fatty alcohol polyoxyethylene ether sulfate
- super amphiphilic emulsifier fatty alcohol polyoxyethylene ether sulfate
- the reactor was stirred at room temperature for 30 minutes at 400 rpm to form a uniformly stable emulsion type water-based cleaning agent.
- the oily sludge was taken from Liaohe Oilfield. The initial parameters were oil content of 57.20%, solid content of 38.98%, and water content of 3.82% (percentage by weight). The macro photograph is shown in Figure 2(a). .
- the mass ratio of oily sludge to water-based cleaning agent is 1:4, cleaned with cleaning agent at 70 °C for 2 times, each time for 30 minutes, the speed is 300 rev / min, then rinsed with 70 ° C hot water 1 After that, each time the cleaning agent is cleaned and after the hot water is rinsed, the oil, water and solid three-phase separation is carried out with a centrifuge (centrifuge speed is 2000 rpm, centrifugation time is 6 minutes), and finally sludge is at 105 ⁇ Dry at 1 ° C and measure the residual oil rate. among them:
- Extractant carbon tetrachloride (Tianjin Guangfu Fine Chemical Research Institute (infrared oil testing)).
- AES fatty alcohol polyoxyethylene ether sulfate
- super amphiphilic emulsifier 7 parts of toluene and 88.5 parts of water phase were weighed in a ratio of 1:1 by mass.
- the aqueous phase is respectively 0.3wt% NaCl solution, 0.5wt% NaCl solution, 1.0wt% NaCl solution, 0.01wt% CaCl 2 solution, 0.07wt% CaCl 2 solution, 0.10wt% CaCl 2 solution, NaCl.
- a mixed solution with CaCl 2 (the NaCl concentration in the mixed solution was 0.3 wt%, and the CaCl 2 concentration was 0.05 wt%).
- AES a super amphiphilic emulsifier, toluene and an aqueous phase were placed in the reactor in sequence, and stirred at 400 rpm for 30 minutes at room temperature.
- An emulsion type water-based cleaner which forms seven different aqueous phases.
- the oily sludge was taken from Liaohe Oilfield. The initial parameters were oil content of 57.20%, solid content of 38.98%, and water content of 3.82% (percentage by weight). The macro photograph is shown in Figure 2(a). .
- the mass ratio of oily sludge to water-based cleaning agent is 1:4, cleaned twice with detergent at 60 °C for 15 minutes, the speed is 300 rpm, then rinsed with hot water at 60 °C. After that, each time the cleaning agent is cleaned and after the hot water is rinsed, the oil, water and solid three-phase separation is carried out with a centrifuge (centrifuge speed is 2000 rpm, centrifugation time is 6 minutes), and finally sludge is at 105 ⁇ Dry at 1 ° C and measure the residual oil rate. among them:
- Extractant carbon tetrachloride (Tianjin Guangfu Fine Chemical Research Institute (infrared oil testing)).
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Water Supply & Treatment (AREA)
- General Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Soil Sciences (AREA)
- Treatment Of Sludge (AREA)
- Detergent Compositions (AREA)
Abstract
Description
| 初始含油率/% | 57.20 |
| 残油率/%(g/100g干污泥) | 0.33 |
| 除油效率/% | 99.78 |
| 质量比 | AES/份 | 超两亲分子乳化剂/份 | 残油率/%(g/100g干污泥) | 除油效率/% |
| 2:1 | 4 | 2 | 0.71 | 99.52 |
| 1:4 | 1.2 | 4.8 | 1.74 | 98.81 |
| 4:1 | 4.8 | 1.2 | 2.45 | 98.33 |
| 油溶性组分 | 残油率/%(g/100g干污泥) | 除油效率/% |
| 混合苯 | 1.33 | 93.20 |
| 二甲苯 | 1.37 | 92.99 |
| 石蜡油 | 8.49 | 56.57 |
| 气质油 | 9.61 | 50.84 |
| 柴油 | 11.14 | 43.01 |
| 含油污泥与水基清洗剂质量比 | 残油率/%(g/100g干污泥) | 除油效率/% |
| 1:3 | 1.48 | 92.43 |
| 1:5 | 1.10 | 94.37 |
| 1:8 | 0.56 | 97.14 |
| 初始含油率/% | 8.13 |
| 残油率/%(g/100g干污泥) | 1.74 |
| 除油效率/% | 91.10 |
| 初始含油率/% | 57.20 |
| 残油率/%(g/100g干污泥) | 1.21 |
| 除油效率/% | 99.18 |
Claims (10)
- 一种含油污泥用乳液型水基清洗剂,其特征是,以100重量份计,表面活性剂2~10份,油溶性组分3~10份,其余为水相。
- 根据权利要求1所述的含油污泥用乳液型水基清洗剂,其特征是,所述表面活性剂包含脂肪醇聚氧乙烯醚硫酸钠和超两亲分子乳化剂,两者质量比为1:4~4:1。
- 根据权利要求1所述的含油污泥用乳液型水基清洗剂,其特征是,所述表面活性剂包含脂肪醇聚氧乙烯醚硫酸钠和超两亲分子乳化剂,两者质量比为1:1~2:1。
- 根据权利要求1所述的含油污泥用乳液型水基清洗剂,其特征是,所述油溶性组分为甲苯、二甲苯、混和苯、柴油、石蜡油或气质油。
- 根据权利要求1所述的含油污泥用乳液型水基清洗剂,其特征是,所述水相为纯水,或浓度小于1wt%的NaCl溶液,或浓度小于0.1wt%的CaCl 2溶液,或者是NaCl和CaCl 2的混合溶液,该混合溶液中NaCl的浓度小于1wt%,CaCl 2的浓度小于0.1wt%。
- 一种权利要求1所述含油污泥用乳液型水基清洗剂的制备方法,其特征是,包括以下步骤:以100重量份计,称取表面活性剂2~10份,油溶性组分3~10份,其余为水相;将上述各组分混合搅拌均匀,得到均一稳定的乳液型水基清洗剂。
- 根据权利要求6所述含油污泥用乳液型水基清洗剂的制备方法,其特征是,所述搅拌转速为150~500转/分钟,搅拌时间为25~40分钟,搅拌温度为室温。
- 一种权利要求1-5所述的任意一种含油污泥用乳液型水基清洗剂的使用方法,其特征是,将含油污泥与所述乳液型水基清洗剂按质量比1:3~1:8的比例混合,并在60~80℃搅拌,对含油污泥进行清洗,对清洗结束后的混合物进行油水固三相分离,最后将固相用相同温度下的热水冲洗。
- 根据权利要求8所述的含油污泥用乳液型水基清洗剂的使用方法,其特征是,所述搅拌时间为10~40分钟,搅拌转速为200~500转/分钟。
- 根据权利要求8所述的含油污泥用乳液型水基清洗剂的使用方法,其特征是,所述三相分离时的转速为1500~2500转/分钟。
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| US16/603,954 US20200123478A1 (en) | 2017-07-10 | 2018-05-02 | Emulsion-type water-based detergent for oily sludge, preparation method and use method thereof |
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| CN201710558112.2A CN107338118B (zh) | 2017-07-10 | 2017-07-10 | 一种含油污泥用乳液型水基清洗剂及其制备方法和使用方法 |
| CN201710558112.2 | 2017-07-10 |
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|---|---|
| US (1) | US20200123478A1 (zh) |
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| WO (1) | WO2019011044A1 (zh) |
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| CN113121074A (zh) * | 2019-12-30 | 2021-07-16 | 中国石油天然气股份有限公司 | 一种稠油污泥热精洗-多相分离方法和系统 |
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| CN113549503A (zh) * | 2021-07-09 | 2021-10-26 | 宁波锋成先进能源材料研究院有限公司 | 一种纳米乳液及其制备方法和应用 |
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| CN115010333B (zh) * | 2022-06-27 | 2023-09-15 | 郑州大学 | 一种含油污泥清洗液及含油污泥的处理方法 |
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| CN118833981A (zh) * | 2023-04-23 | 2024-10-25 | 中国石油天然气股份有限公司 | 含油污泥无表面活性剂微乳液清洗剂及清洗方法 |
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