WO2019008800A1 - Polyol composition and coating composition - Google Patents

Polyol composition and coating composition Download PDF

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Publication number
WO2019008800A1
WO2019008800A1 PCT/JP2018/000516 JP2018000516W WO2019008800A1 WO 2019008800 A1 WO2019008800 A1 WO 2019008800A1 JP 2018000516 W JP2018000516 W JP 2018000516W WO 2019008800 A1 WO2019008800 A1 WO 2019008800A1
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WIPO (PCT)
Prior art keywords
polyol
acid
mass
composition
hydroxy
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PCT/JP2018/000516
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French (fr)
Japanese (ja)
Inventor
謙太 川岸
雅実 飯場
豪 藤澤
富夫 凪
Original Assignee
伊藤製油株式会社
サンユレック株式会社
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Publication of WO2019008800A1 publication Critical patent/WO2019008800A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/34Carboxylic acids; Esters thereof with monohydroxyl compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/77Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
    • C08G18/78Nitrogen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes

Definitions

  • the present invention relates to a coating composition having a self-repairing function and providing a dry film having a durometer hardness of 60 or more (hereinafter simply referred to as "coating") and a polyol composition used for the preparation thereof.
  • coating a coating composition having a self-repairing function and providing a dry film having a durometer hardness of 60 or more (hereinafter simply referred to as "coating") and a polyol composition used for the preparation thereof.
  • the "self-healing function” refers to an action of scratching or denting caused by pressure or the like temporarily exists as a scratch as compared with other flat portions, but the wound is repaired by the nature of the film.
  • Patent Document 1 discloses allophanate having a weight average molecular weight of 1000 to 3000 and an isocyanate group content of 10 to 25% by mass.
  • a composition comprising a reaction product of a group-containing polyisocyanate (A) and an alcohol compound (B) having a weight average molecular weight of 100 to 5,000, a hydroxyl value of 20 to 600 mg KOH / g and a hydroxyl number of 1 to 5.
  • a group-containing polyisocyanate A
  • B an alcohol compound having a weight average molecular weight of 100 to 5,000, a hydroxyl value of 20 to 600 mg KOH / g and a hydroxyl number of 1 to 5.
  • the present invention is a coating composition which gives a film having a durometer hardness of 60 or more, and when the surface of the film is scratched, by leaving it in an atmosphere of less than 50.degree. C., for example 20.degree. C. to 45.degree.
  • An object of the present invention is to provide a coating composition which can provide a good self-repairing function.
  • Another object of the present invention is to provide a polyol composition suitable for the preparation of the above-mentioned coating composition.
  • the present invention is as follows. 1. (A) a polyol having an ester bond and two or more hydroxy groups and having a molecular weight of less than 500, and having an average number of hydroxy groups per molecule of 2.2 or more, and (B) an ester bond A polyol composition comprising a polyol which does not have an aromatic hydrocarbon group or an alicyclic hydrocarbon group and two or more hydroxy groups and has a molecular weight of less than 450. 2. The polyol composition according to Item 1, wherein the polyol (A) is a condensate of a polyhydric alcohol and a dibasic acid. 3.
  • the polyol (A) is an aliphatic compound comprising a condensate of a first polyhydric alcohol having two hydroxy groups, a second polyhydric alcohol having three or more hydroxy groups, and a dibasic acid.
  • the polyol composition according to Item 2. 4. The polyol composition according to any one of Items 1 to 3, wherein the polyol (B) is a diol. 5.
  • the polyol composition according to item 4 wherein the diol is at least one selected from a compound represented by the following general formula (1) and a compound represented by the following general formula (2).
  • R 1 and R 2 are each independently an aliphatic hydrocarbon group having 2 to 4 carbon atoms, and R 3 and R 4 are each independently having 1 to 4 carbon atoms And m1 and m2 are each independently an integer of 0 to 3, and n1, n2 and n3 are each independently 0 or 1).
  • R 5 , R 6 and R 7 are each independently an aliphatic hydrocarbon group having 1 to 2 carbon atoms, and p 1, p 2, p 3 and p 4 are each independently of each other
  • q 1 and q 2 are each independently an integer of 0 to 6.
  • the content ratio of the said polyol (A) and said polyol (B) is 55-93 mass% and 7-45 mass%, respectively, when the sum total of both is 100 mass%.
  • the coating composition according to item 8 wherein the average number of isocyanate groups per molecule of the polyisocyanate is 3.0 to 4.0. 10.
  • 11. 11 The coating composition according to any one of the above items 8 to 10, wherein the resulting film has a self-repairing function.
  • the coating composition of the present invention a coating having a durometer hardness of 60 or more can be easily obtained.
  • a good self-healing function can be obtained by leaving it in an atmosphere of less than 50 ° C., for example, 20 ° C. to 45 ° C.
  • the polyol composition of the present invention is a raw material component of a coating composition which has a self-repairing function and provides a film having a durometer hardness of 60 or more by combining it with a polyisocyanate and forming an isocyanate index within a specific range. Is preferred.
  • the polyol composition of the present invention comprises a compound having a (A) ester bond and two or more hydroxy groups and having a molecular weight of less than 500, and having an average number of hydroxy groups per molecule of 2.2 or more, And (B) containing a polyol comprising a compound having no ester bond, an aromatic hydrocarbon group or an alicyclic hydrocarbon group, and two or more hydroxy groups and having a molecular weight of less than 450. It is characterized by The polyol composition of the present invention can contain other polyols, monools, various additives and the like except the above-mentioned polyols (A) and (B) as long as the effect is not reduced. Further, the polyol composition of the present invention is preferably a composition to be blended in a coating composition that forms a film having a self-repairing function.
  • the polyol (A) is a polyester polyol composed of a compound having an ester bond and two or more hydroxy groups and having a molecular weight of less than 500.
  • the polyol (A) may be any of an aromatic polyester polyol, an alicyclic polyester polyol and an aliphatic polyester polyol.
  • the polyol (A) contained in the polyol composition of the present invention may be only one type or two or more types, but the average number of hydroxy groups per molecule is 2.2 or more. is there.
  • the polyol (A) is preferably a condensate obtained from a polyhydric alcohol and a dibasic acid, or a condensate obtained from a polyhydric alcohol and a hydroxycarboxylic acid. These condensates can be those obtained by conventional condensation reactions.
  • ethylene glycol 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1 , 5-pentanediol, neopentyl glycol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, 1,8-octanediol, 1,9-nonanediol, 2-methyl-1,8- Octanediol, 1,10-decamethylene glycol, 1,2-tetradecanediol, 2,4-diethyl-1,5-pentanediol, butylethylpropanediol, diethylene glycol, triethylene glycol, polyoxyethylene glycol, dipropylene glycol , Tripropylene glycol, polyoxyp Alipha
  • the polyol having three or more hydroxy groups aliphatic triols such as glycerin, trimethylolpropane, trimethylolethane, alkanetriols such as hexanetriol, etc .; pentaerythritol, sorbitol, mannitol, sorbitan And aliphatic polyols such as alkane polyols such as diglycerin and dipentaerythritol.
  • the polyol (A) may be obtained using only one of polyhydric alcohols, or may be obtained using two or more in combination. .
  • the dibasic acid may be any of aliphatic dicarboxylic acids, aromatic dicarboxylic acids and alicyclic dicarboxylic acids.
  • the above aliphatic dicarboxylic acids include malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, brassic acid, tetradecanedioic acid, pentadecanedioic acid And octadecanedioic acid.
  • aromatic dicarboxylic acid p-phenylenediacetic acid, orthophthalic acid, 4-tert-butylphthalic acid, isophthalic acid, 5-tert-butylisophthalic acid, terephthalic acid, 1,8-naphthalenedicarboxylic acid, 1,4- Naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, 2,7-naphthalene dicarboxylic acid, 2,2'-biphenyl dicarboxylic acid (diphenic acid), 3,3'-biphenyl dicarboxylic acid, 4,4'-biphenyl dicarboxylic acid 4,4'-binaphthyldicarboxylic acid, bis (3-carboxyphenyl) methane, bis (4-carboxyphenyl) methane, 2,2-bis (3-carboxyphenyl) propane, 2,2-bis (4-carboxy) Phenyl) propane, 3,3'-
  • the number of polyhydric alcohol and dibasic acid used to form the condensate is only one. It may be two or more.
  • the number of polyhydric alcohol and hydroxycarboxylic acid used for forming the condensate is only one. It may be two or more.
  • the polyol (A) is preferably a condensate of a polyhydric alcohol and a dibasic acid.
  • the polyhydric alcohol is preferably a compound having 2 to 10 carbon atoms
  • the dibasic acid is preferably a compound having 4 to 12 carbon atoms.
  • the polyol (A) is particularly preferably a first polyhydric alcohol having two hydroxy groups, a second polyhydric alcohol having three or more hydroxy groups, and a dibasic acid.
  • An aliphatic compound consisting of a condensate of The first polyhydric alcohol is preferably a compound having 2 to 6 carbon atoms
  • the second polyhydric alcohol is preferably a compound having 3 to 10 carbon atoms.
  • the polyol (A) according to the present invention has a self-repairing function and has a durometer hardness of 60 or more by the coating composition having the specific range of isocyanate index, which contains the polyol (B) and the polyisocyanate together.
  • the polyol composition of the present invention contains a polyol (A) consisting of a polyester polyol of which the average number of hydroxy groups per molecule and the molecular weight are specified.
  • the average number of hydroxy groups contained in the polyol (A) is 2.2 or more, preferably 2.3 or more, and more preferably 2.5 or more.
  • the upper limit is preferably 3.5, more preferably 3.0.
  • the molecular weight of the polyol (A) is less than 500, preferably 260 to 470, more preferably 300 to 450.
  • the hydroxyl value of the polyol (A) is preferably 300 to 600 mg KOH / g, more preferably 400 to 500 mg KOH / g.
  • the number of ester bonds contained in the polyol (A) is not particularly limited, but is preferably 2 to 4 and more preferably 2 to 3.
  • the above-mentioned polyol (B) is a polyol which does not have an ester bond, is composed of a compound having an aromatic hydrocarbon group or an alicyclic hydrocarbon group and two or more hydroxy groups and having a molecular weight of less than 450. .
  • the polyol (B) may be either an aromatic polyol or an alicyclic polyol, and the polyol (B) contained in the polyol composition of the present invention may be only one or two or more. May be
  • the aromatic hydrocarbon group contained in this aromatic polyol and its number are not specifically limited.
  • the aromatic hydrocarbon group include phenyl group, benzyl group, o-tolyl group, m-tolyl group, p-tolyl group, 2,4-xylyl group, p-cumenyl group, mesityl group, 1-naphthyl group, 2-naphthyl group, 1-anthryl group, 2-anthryl group, 5-anthryl group, 1-phenanthryl group, 9-phenanthryl group, 1-acenaphthyl group, 2-azulenyl group, 1-pyrenyl group, 2-triphenyl group, o-biphenylyl group, m-biphenylyl group, p-biphenylyl group and the like can be mentioned.
  • aromatic polyol (B1) An aromatic compound having two hydroxy groups directly bonded to a carbon atom constituting an aromatic ring, such as an aromatic diol exemplified as a polyhydric alcohol which is a raw material for producing the above-mentioned polyol (A) ) Aromatic polyether polyols obtained by addition of alkylene oxide (b2) Addition of (poly) alkylene oxide to an aromatic compound having three or more hydroxy groups directly bonded to carbon atoms constituting the aromatic ring The aromatic polyether polyol etc. which were obtained by adding (poly) alkylene oxide to the aromatic polyether polyol (b3) aromatic polyhydric amine obtained by this method are mentioned. In addition, ethylene oxide, a propylene oxide, a butene oxide etc. are mentioned as said (poly) alkylene oxide.
  • the aromatic polyol is preferably an aromatic polyether polyol (b1), and more preferably a compound represented by the following general formula (1).
  • R 1 and R 2 are each independently an aliphatic hydrocarbon group having 2 to 4 carbon atoms
  • R 3 and R 4 are each independently having 1 to 4 carbon atoms
  • m1 and m2 are each independently an integer of 0 to 3
  • n1, n2 and n3 are each independently 0 or 1).
  • the compound whose m1 and m2 are integers greater than or equal to 1, n1 is 0, and n2 and n3 are 1 is preferable.
  • a compound represented by the following general formula (1-1) can be used.
  • Examples of the compound represented by the above general formula (1-1) include polyoxyethylene- (2.0) -2,2-bis (4-hydroxyphenyl) propane and polyoxyethylene- (2.3) -2 Adducts of 2,2-bis (4-hydroxyphenyl) propane such as 2-bis (4-hydroxyphenyl) propane; polyoxypropylene- (2.0) -2,2-bis (4-) Polyoxypropylene adducts of 2,2-bis (4-hydroxyphenyl) propane such as hydroxyphenyl) propane and polyoxypropylene- (2.3) -2,2-bis (4-hydroxyphenyl) propane; Propylene (2.2) -polyoxyethylene- (2.0) -2,2-bis (4-hydroxyphenyl) propane, polyoxypropylene (6) -2 2-Bis (4-hydroxyphenyl) propane, polyoxypropylene (2.2) -2,2-bis (4-hydroxyphenyl) propane, polyoxypropylene- (2.4) -2,2-bis (4 And -hydroxyphenyl) propane, polyoxypropylene (3.3) -2,2-
  • the alicyclic hydrocarbon group contained in the alicyclic polyol and the number thereof are not particularly limited.
  • the alicyclic hydrocarbon group include cycloalkyl groups such as cyclopropyl group, cyclobutyl group, cyclopentyl group, cyclohexyl group, cycloheptyl group, cyclooctyl group, cyclooctadecyl group and 2-indeno group, and decahydronaphthyl group And an adamantyl group.
  • Examples of the alicyclic polyol include alicyclic diols, alicyclic triols and alicyclic tetraols.
  • an alicyclic diol is preferable, and a compound represented by the following general formula (2) is more preferable.
  • R 5 , R 6 and R 7 are each independently an aliphatic hydrocarbon group having 1 to 2 carbon atoms, and p 1, p 2, p 3 and p 4 are each independently of each other
  • q 1 and q 2 are each independently an integer of 0 to 6.
  • 6-membered ring diol represented by following General formula (2-1) whose q1 is 3, and q1 and q2 are 3.
  • the six-membered ring diol represented by the following general formula (2-2) is preferable.
  • 6-membered ring diol represented by the above general formula (2-1) a compound in which p1 and p2 are 0 and a compound in which p1 and p2 are 1 are preferable, and 1,2-cyclohexanediol, 1, 3-cyclohexanediol, 1,4-cyclohexanediol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol and the like can be used.
  • 6-membered ring diol represented by the above general formula (2-2) compounds in which p1 and p2 are 0 and p3 is 1 and compounds in which p1, p2 and p3 are 1 are preferable, and 2 And 2-bis (4-hydroxycyclohexyl) propane can be used.
  • a 5-membered ring diol having q1 and q2 of 2 for example, 1,2-cyclopentadimethanol, 1,3-cyclopentadimethanol etc. can also be used. .
  • Examples of the alicyclic triol include cyclohexanetriol, 1,2,4-cyclohexanetrimethanol, 1,3,5-cyclohexanetrimethanol and the like.
  • Examples of the alicyclic tetraol include 1,2,4,5-cyclohexanetetramethanol and the like.
  • the polyol (B) according to the present invention has a self-repairing function and facilitates a film having a durometer hardness of 60 or more by a coating composition having a specific range of isocyanate index in combination with the polyol (A) and polyisocyanate.
  • the polyol composition of the present invention comprises a polyol (B) of specified molecular weight.
  • the molecular weight of the polyol (B) is less than 450, preferably 100 to 430, more preferably 120 to 400.
  • the average number of hydroxy groups contained in the polyol (B) is preferably 2 to 3, and more preferably 2.
  • the hydroxyl value of the polyol (B) is preferably 260 to 1250 mg KOH / g, more preferably 280 to 935 mg KOH / g.
  • the content ratio of the polyols (A) and (B) contained in the polyol composition of the present invention is not particularly limited, but they are used in combination with a polyisocyanate to make a self-repairing with a coating composition having a specific range of isocyanate index.
  • a polyisocyanate Preferably, 55 to 93% by mass and 7 to 45% by mass, when the total of the both is 100% by mass, because they have a function and a durometer hardness of 60 or more can be easily obtained. More preferably, it is 58 to 92% by mass and 8 to 42% by mass, still more preferably 60 to 90% by mass and 10 to 40% by mass.
  • the average number of hydroxy groups derived from the hydroxy group contained in the polyol (A) and the hydroxy group contained in the polyol (B) is preferably 2.2 to 3.5, more preferably Is 2.5 to 3.0.
  • the average hydroxyl value of the polyol (A) and the polyol (B) is preferably 350 to 600 mg KOH / g, more preferably 400 to 550 mg KOH / g.
  • the polyol composition of the present invention may further contain other polyols as described above.
  • other polyols include polyester polyols other than the polyol (A), and polyols other than the polyol (B) such as polycarbonate polyol, polydiene polyol, acrylic polyol and silicone polyol.
  • the upper limit of the content ratio is preferably 30 parts by mass, more preferably 100 parts by mass of the total of the polyols (A) and (B). Is 20 parts by mass.
  • the polyol composition of the present invention is an additive such as a foam stabilizer, a colorant, a plasticizer, a filler, an ultraviolet absorber, a flame retardant, a coupling agent, an antioxidant, an antiaging agent, a fragrance, a dispersion medium, etc. Can be contained.
  • the coating composition of the present invention contains the polyol composition of the present invention and a polyisocyanate, and the total mole of isocyanate groups derived from the polyisocyanate relative to the total molar amount of hydroxy groups derived from the polyol composition It is characterized in that the ratio of the amounts is 0.8 to 1.1.
  • the above polyisocyanate is not particularly limited as long as it has two or more isocyanate groups, and is an aromatic compound (hereinafter referred to as "aromatic isocyanate”), an aliphatic compound (hereinafter referred to as “aliphatic isocyanate”), Any of alicyclic compounds (hereinafter referred to as “alicyclic isocyanate”) may be used.
  • aromatic isocyanate an aromatic compound
  • aliphatic isocyanate an aliphatic compound
  • Any of alicyclic compounds hereinafter referred to as “alicyclic isocyanate”
  • the number of polyisocyanates contained in the coating composition of the present invention may be only one or two or more, the average number of isocyanate groups per molecule is preferably 3.0 to It is 4.0, more preferably 3.0 to 3.5.
  • diphenylmethane diisocyanate such as 4,4'-diphenylmethane diisocyanate, 2,4'-diphenylmethane diisocyanate, 2,2'-diphenylmethane diisocyanate, etc .
  • crude diphenylmethane diisocyanate polynuclear polyphenylene polymethyl polyisocyanate (polymeric MDI); tolylene diisocyanate (TDI) such as 2,4-toluene diisocyanate, 2,6-toluene diisocyanate; naphthalene diisocyanate (NDI) such as 1,4-naphthalene diisocyanate, 1,5-naphthalene diisocyanate; 1,5- Tetrahydronaphthalene diisocyanate; 1,2-phenylene diisocyanate, 1,3-phenylene diisocyanate, 1,4 Phenylene diisocyanate
  • aliphatic isocyanate examples include ethylene diisocyanate, propylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate (HDI), trimethylhexamethylene diisocyanate (TMHMDI), dodecamethylene diisocyanate, lysine diisocyanate (LDI), lysine triisocyanate (LTI), etc. And modified compounds thereof.
  • alicyclic isocyanate examples include isophorone diisocyanate (IPDI), cyclohexylene diisocyanate (CHDI), 4,4'-dicyclohexylmethane diisocyanate, hydrogenated XDI (H 6 XDI), hydrogenated MDI (H 12 MDI), norbornene diisocyanate (NBDI) etc. are mentioned and these modified compounds may be sufficient.
  • IPDI isophorone diisocyanate
  • CHDI cyclohexylene diisocyanate
  • NBDI norbornene diisocyanate
  • polyisocyanate is a modifying compound, a compound having allophanate bond, biuret bond, urethane bond, urea bond, etc., isocyanurate modified body, carbodiimide modified body, uretonimine modified body, uretdione modified body, acylated urea modified body, Blocked products (phenols, oximes, imides, mercaptans, alcohols, ⁇ -caprolactam, ethyleneimine, ⁇ -pyrrolidone, diethyl malonate, sodium bisulfite, sodium bisulfite, etc.) .
  • polyisocyanate it is preferable to include a polyisocyanate having an allophanate bond, since a sufficient self-repairing function is exerted when the surface of the film is scratched.
  • the content ratio (average value) of the isocyanate group derived from the above polyisocyanate is preferably 15 to 25% by mass, more preferably 18 to 24% by mass. is there.
  • the content of the polyisocyanate contained in the coating composition of the present invention is not particularly limited, but the content of the isocyanate group derived from the above polyisocyanate relative to the total molar amount or the average molar amount of hydroxy groups derived from the above polyol composition
  • the ratio of the total molar amount or the average molar amount, that is, the isocyanate index (NCO / OH equivalent ratio) is determined. In the present invention, this isocyanate index is 0.8 to 1.1, preferably 0.9 to 1.05.
  • the coating composition of the present invention further comprises dyes, pigments, plasticizers, catalysts, fungicides, antifoaming agents, antifoaming agents, leveling agents, pigment dispersants, antisettling agents, anti-sagging agents, thickeners, matting agents, Additives such as light stabilizers, ultraviolet light absorbers and mold release agents can be contained.
  • the coating composition of the present invention can be produced by mixing the polyol composition of the present invention and a polyisocyanate in an amount corresponding to a predetermined isocyanate index.
  • the coating composition of the present invention is suitable for application to a substrate including an inorganic material such as metal or ceramic, or an organic material such as plastic or rubber.
  • a coating method, a curtain coating method, a rod coating method, a gravure coating method, a die coating method or the like can be applied.
  • the resulting coating is subjected to urethanation reaction in an atmosphere such as air at a temperature in the range of 20 ° C. to 100 ° C. for at least 1 hour.
  • an atmosphere such as air
  • the urethanization reaction can be accelerated and completed to obtain a film having a self-repairing function.
  • the thickness of the coating for obtaining a coating having a self-repairing function is at least 10 ⁇ m.
  • the durometer hardness of the film obtained using the paint composition of the present invention is preferably 60 or more, more preferably 65 or more.
  • the self-repairing function is exhibited by leaving it in an atmosphere of less than 50 ° C., for example, 20 ° C. to 45 ° C. for at least one hour.
  • the coating composition of the present invention is suitable for the production of an article coated and having a film on the surface thereof, for example, a vehicle, a railway vehicle, an aircraft, a ship, a spacecraft, a submersible, a snowmobile, a mountain area or It is suitable for forming a film on the surface of an interior part or exterior part such as a gondola of an amusement park, a play vehicle part, etc., an electronic device, a home appliance, a boiler pipe, an exhaust pipe, a housing material, a door material, a handrail or the like.
  • the coating composition of the present invention can also be used as an additive (coating composition for paint) which is conventionally blended in a known coating and gives the same effect.
  • the additive amount of the additive comprising the coating composition of the present invention to the coating is not particularly limited, but the self-repairing function is surely exerted when the surface of the film is scratched.
  • the solid content is preferably 0.1 to 40 parts by mass, more preferably 0.2 to 30 parts by mass, with respect to 100 parts by mass of the solid content of the paint.
  • the base resin or base rubber contained in the paint which can use the above additive is not particularly limited, and alkyd resin, acrylic resin, acrylic urethane resin, melamine resin, urethane resin, epoxy resin, coumarone resin, urea resin, phenol resin,
  • alkyd resin acrylic resin, acrylic urethane resin, melamine resin, urethane resin, epoxy resin, coumarone resin, urea resin, phenol resin
  • Examples include vinyl chloride resin, silicone resin, fluorine resin, nylon resin, styrene butadiene rubber, acrylonitrile butadiene rubber, petroleum resin, rosin, drying oil, boiled oil, acetyl cellulose, nitrocellulose and the like.
  • polyol composition (S1) a polyol composition (hereinafter referred to as "polyol composition (S1)").
  • the average hydroxy group number of the obtained polyol composition (S1) is 2.8, the average hydroxyl value is 538 mg KOH / g, and the average molecular weight is 311 (see Table 1).
  • polyol composition (S3) a polyol composition (hereinafter referred to as "polyol composition (S3)").
  • the average hydroxy group number of the obtained polyol composition (S3) is 2.8, the average hydroxyl value is 491 mg KOH / g, and the average molecular weight is 350 (see Table 1).
  • polyol composition (S6) The average hydroxy group number of the obtained polyol composition (S6) is 3.2, the average hydroxyl value is 575 mg KOH / g, and the average molecular weight is 328 (see Table 1).
  • polyol composition (S7) The average hydroxy group number of the obtained polyol composition (S7) is 2.8, the average hydroxyl value is 554 mg KOH / g, and the average molecular weight is 300 (see Table 1).
  • polyol composition (S11) a polyol composition (hereinafter referred to as "polyol composition (S11)" is obtained. Obtained.
  • the average hydroxyl group number of the obtained polyol composition (S11) is 2.4, the average hydroxyl value is 403 mg KOH / g, and the average molecular weight is 335 (see Table 1).
  • polyester polyol having a molecular weight of 519, an average number of hydroxy groups of 2, a hydroxyl value of 216.0 mg KOH / g, and an acid value of 0.7 mg KOH / g (hereinafter referred to as "polol (A6)") was obtained.
  • polyol composition (S13) a polyol composition (hereinafter referred to as "polyol composition (S13)") is obtained. Obtained.
  • the average hydroxy group number of the obtained polyol composition (S13) is 2.0, the average hydroxyl value is 236 mg KOH / g, and the average molecular weight is 486 (see Table 1).
  • polyester polyol having a molecular weight of 623, an average number of hydroxy groups of 5, a hydroxyl value of 450.0 mg KOH / g, and an acid value of 0.7 mg KOH / g (hereinafter referred to as "polol (A7)”) was obtained.
  • polyol composition (S15) a polyol composition (hereinafter referred to as "polyol composition (S15)") is obtained. Obtained.
  • the average hydroxyl group number of the obtained polyol composition (S15) is 4.4, the average hydroxyl value is 424 mg KOH / g, and the average molecular weight is 569 (see Table 1).
  • Experimental Example 2-1 A paint composition containing 10 parts by mass of the polyol composition (S1) and 19.5 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T1)" Got).
  • the coating composition (T1) was applied to the surface of a steel plate using an applicator, and the thickness of the film after drying was 25 ⁇ m (for self-repair function evaluation and pencil hardness measurement) or 10 mm (urethane hardness measurement) It applied so that it might become), and it left still at 25 degreeC in air
  • the self-repairing function and hardness of the obtained polyurethane resin film were evaluated by the following method, and the results are shown in Table 2.
  • (1) Self-healing function With the tip of a brass brush in contact with the surface of a 25 ⁇ m thick polyurethane resin film, a 50 mm length is reciprocated 10 times at a moving speed of 100 mm per second to scratch the film. I put it. Then, it was allowed to stand in a temperature-controlled room adjusted to 25 ° C., and after 1 hour, it was confirmed whether or not the wound was recovered and smoothed. If the wound did not recover, it was allowed to stand in a temperature-controlled room adjusted to 40 ° C., and after 1 hour it was checked whether the wound recovered and became smooth.
  • Experimental Example 2-2 A paint composition containing 10 parts by mass of the polyol composition (S2) and 20.6 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T2)" Got). And various evaluation was performed using this coating composition (T2). The results are shown in Table 2.
  • Example 2-23 A paint composition containing 10 parts by mass of the polyol composition (S9) and 20.1 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.2 (hereinafter referred to as "coating composition (T23)" Got). And various evaluation was performed using this coating composition (T23). The results are shown in Table 3.
  • Experimental Examples 2-18 to 2-21 are examples in which a coating composition is formed using a polyol composition containing a polyol (A6) or (A7) having a molecular weight of 500 or more, and the obtained film has a self-repairing function. It did not demonstrate.
  • Experimental Example 2-22 is an example where the isocyanate index in the coating composition is low outside the scope of the present invention, and the obtained film exhibited a self-repairing function, but a sufficient hardness was not obtained.
  • Experimental Example 2-23 is an example in which the isocyanate index in the paint composition is high outside the scope of the present invention, and the obtained film did not exhibit a self-repairing function.
  • Experimental Example 2-24 a polyol composition containing 1,4-butanediol, which is a polyol not containing an aromatic hydrocarbon group and an alicyclic hydrocarbon group, in place of the polyol (B) according to the present invention And the obtained film did not exhibit a self-repairing function.
  • Experimental Examples 2-1 to 2-17 are examples included in the present invention, and a film having a self-repairing function and having a durometer hardness of 60 or more could be obtained.
  • the polyol composition of the present invention is suitable for preparation of a coating composition having a self-repairing function and giving a film having a durometer hardness of 60 or more.
  • the coating composition of the present invention has a self-repairing function and provides a film having a durometer hardness of 60 or more, so that it can be used as a vehicle, railway vehicle, aircraft, ship, spacecraft, submersible, snowmobile, mountain or amusement park. It is suitable for coating on interior parts or exterior parts such as gondolas and play vehicle parts, electronic equipment, home appliances, boiler piping, exhaust pipes, housing materials, door materials, handrails and the like.
  • the coating composition of the present invention may be alkyd resin, acrylic resin, acrylic urethane resin, melamine resin, urethane resin, epoxy resin, coumarone resin, urea resin, phenol resin, vinyl chloride resin, silicone resin, fluorine resin, nylon resin It can be used as an additive (additive composition for paint) to a base resin such as vinyl chloride resin, styrene butadiene resin, nitrile butadiene resin, petroleum resin, rosin and the like.
  • a base resin such as vinyl chloride resin, styrene butadiene resin, nitrile butadiene resin, petroleum resin, rosin and the like.

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Abstract

This polyol composition is characterized by the inclusion of: (A) a polyol comprising a compound whereof the molecular weight is less than 500, having an ester bond and two or more hydroxy groups, the average number of hydroxy groups per molecule being 2.2 or more, and (B) a polyol comprising a compound whereof the molecular weight is less than 450, having no ester bond but having an aromatic hydrocarbon group or an alicyclic hydrocarbon group and two or more hydroxy groups. This coating composition is characterized by the inclusion of the aforementioned polyol composition and a polyisocyanate, where the ratio of the total amount in moles of isocyanate groups derived from the polyisocyanate with respect to the total amount in moles of hydroxy groups derived from the polyol composition is 0.8 to 1.1.

Description

ポリオール組成物及び塗料組成物Polyol composition and paint composition
 本発明は、自己修復機能を有し、デュロメータ硬さが60以上の乾燥皮膜(以下、単に「皮膜」という)を与える塗料組成物及びその調製に用いるポリオール組成物に関する。尚、「自己修復機能」とは、擦過傷又は圧力等によるへこみ傷が、一時的に他の平面部と比べて傷として存在するが、皮膜の性質により傷が修復される作用をいう。 The present invention relates to a coating composition having a self-repairing function and providing a dry film having a durometer hardness of 60 or more (hereinafter simply referred to as "coating") and a polyol composition used for the preparation thereof. The "self-healing function" refers to an action of scratching or denting caused by pressure or the like temporarily exists as a scratch as compared with other flat portions, but the wound is repaired by the nature of the film.
 例えば、硬度が低く、傷が付きやすい樹脂材料や、無機材料に対して、その表面にコーティング(ハードコート処理等)を施して、耐擦傷性に優れた皮膜を形成することがある。しかしながら、表面に、一旦、小さな傷が付いてしまうと、その傷自体を元に戻すことは不可能であることが多い。
 近年、皮膜に自己修復機能を付与し耐擦傷性を高める技術が求められており、例えば、特許文献1には、重量平均分子量1000~3000、イソシアネート基含有率が10~25質量%であるアロファネート基含有ポリイソシアネート(A)と、重量平均分子量100~5000、水酸基価が20~600mgKOH/g、水酸基数が1~5であるアルコール化合物(B)との反応物を含有する組成物であって、皮膜の透明性が良好で且つ皮膜の傷に対する自己修復機能を向上させる塗料用添加剤組成物並びにこれを含有する塗料組成物が開示されている。
For example, a coating (hard coating treatment or the like) may be applied to the surface of a resin material or an inorganic material which has low hardness and is easily scratched to form a film having excellent scratch resistance. However, once a small scratch is attached to the surface, it is often impossible to replace the scratch itself.
In recent years, a technique for imparting a self-repairing function to a film to enhance scratch resistance is required, for example, Patent Document 1 discloses allophanate having a weight average molecular weight of 1000 to 3000 and an isocyanate group content of 10 to 25% by mass. A composition comprising a reaction product of a group-containing polyisocyanate (A) and an alcohol compound (B) having a weight average molecular weight of 100 to 5,000, a hydroxyl value of 20 to 600 mg KOH / g and a hydroxyl number of 1 to 5. There is disclosed an additive composition for a paint which improves the transparency of the film and improves the self-repairing function of the film, and a paint composition containing the same.
特開2016-27113号公報JP, 2016-27113, A
 上記特許文献1に記載された塗料組成物を用いて得られた皮膜の表面に傷が付いた場合、自己修復機能を発現させるために50℃以上に加熱する必要があった。また、この皮膜のデュロメータ硬さが低い場合、例えば、55以下であると、表面にタック感をもたらす傾向にあり、擦過傷が発生した場合には、傷部の皮膜が破壊されて、自己修復機能により元に戻すことが困難になることがあった。
 本発明は、デュロメータ硬さが60以上の皮膜を与える塗料組成物であって、皮膜の表面に傷が付いた場合に、50℃未満、例えば、20℃~45℃の雰囲気に放置することにより良好な自己修復機能が得られる塗料組成物を提供することを目的とする。また、本発明は、上記塗料組成物の調製に好適なポリオール組成物を提供することを目的とする。
When the surface of a film obtained using the coating composition described in Patent Document 1 is scratched, it has been necessary to heat the film to 50 ° C. or higher in order to exhibit a self-repairing function. In addition, when the durometer hardness of this film is low, for example, if it is 55 or less, it tends to bring tack to the surface, and if an abrasion occurs, the film of the scratch is destroyed and the self-repairing function It was sometimes difficult to get it back.
The present invention is a coating composition which gives a film having a durometer hardness of 60 or more, and when the surface of the film is scratched, by leaving it in an atmosphere of less than 50.degree. C., for example 20.degree. C. to 45.degree. An object of the present invention is to provide a coating composition which can provide a good self-repairing function. Another object of the present invention is to provide a polyol composition suitable for the preparation of the above-mentioned coating composition.
 本発明は以下の通りである。
1.(A)エステル結合と、2以上のヒドロキシ基とを有する、分子量が500未満である化合物からなり、1分子あたりの平均ヒドロキシ基数が2.2以上であるポリオール、及び、(B)エステル結合を有さず、芳香族炭化水素基又は脂環式炭化水素基と、2以上のヒドロキシ基とを有し、分子量が450未満である化合物からなるポリオールを含有することを特徴とするポリオール組成物。
2.上記ポリオール(A)が、多価アルコール及び二塩基酸の縮合物である上記項1に記載のポリオール組成物。
3.上記ポリオール(A)が、2つのヒドロキシ基を有する第1の多価アルコールと、3以上のヒドロキシ基を有する第2の多価アルコールと、二塩基酸との縮合物からなる脂肪族化合物である上記項2に記載のポリオール組成物。
4.上記ポリオール(B)がジオールである上記項1乃至3のいずれか一項に記載のポリオール組成物。
5.上記ジオールが、下記一般式(1)で表される化合物、及び、下記一般式(2)で表される化合物から選ばれた少なくとも1種である上記項4に記載のポリオール組成物。
Figure JPOXMLDOC01-appb-C000003
(式中、R及びRは、互いに、独立して、炭素原子数2~4の脂肪族炭化水素基であり、R及びRは、互いに、独立して、炭素原子数1~3の脂肪族炭化水素基であり、m1及びm2は、互いに、独立して、0~3の整数であり、n1、n2及びn3は、互いに、独立して、0又は1である。)
Figure JPOXMLDOC01-appb-C000004
(式中、R、R及びRは、互いに、独立して、炭素原子数1~2の脂肪族炭化水素基であり、p1、p2、p3及びp4は、互いに、独立して、0又は1であり、q1及びq2は、互いに、独立して、0~6の整数である。)
6.上記ポリオール(A)及び上記ポリオール(B)の含有割合が、両者の合計を100質量%とした場合に、それぞれ、55~93質量%及び7~45質量%である上記項1乃至5のいずれか一項に記載のポリオール組成物。
7.上記ポリオール組成物の平均ヒドロキシ基数が2.2~3.5であり、平均水酸基価が350~600mgKOH/gである上記項1乃至6のいずれか一項に記載のポリオール組成物。
8.上記項1乃至7のいずれか一項に記載のポリオール組成物と、ポリイソシアネートとを含有し、
 上記ポリオール組成物に由来するヒドロキシ基の合計モル量に対する、上記ポリイソシアネートに由来するイソシアネート基の合計モル量の比が0.8~1.1であることを特徴とする塗料組成物。
9.上記ポリイソシアネート1分子あたりの平均イソシアネート基数が3.0~4.0である上記項8に記載の塗料組成物。
10.上記ポリイソシアネートがアロファネート結合を有する上記項8又は9に記載の塗料組成物。
11.得られる皮膜が自己修復機能を有する上記項8乃至10のいずれか一項に記載の塗料組成物。
The present invention is as follows.
1. (A) a polyol having an ester bond and two or more hydroxy groups and having a molecular weight of less than 500, and having an average number of hydroxy groups per molecule of 2.2 or more, and (B) an ester bond A polyol composition comprising a polyol which does not have an aromatic hydrocarbon group or an alicyclic hydrocarbon group and two or more hydroxy groups and has a molecular weight of less than 450.
2. The polyol composition according to Item 1, wherein the polyol (A) is a condensate of a polyhydric alcohol and a dibasic acid.
3. The polyol (A) is an aliphatic compound comprising a condensate of a first polyhydric alcohol having two hydroxy groups, a second polyhydric alcohol having three or more hydroxy groups, and a dibasic acid. The polyol composition according to Item 2.
4. The polyol composition according to any one of Items 1 to 3, wherein the polyol (B) is a diol.
5. 5. The polyol composition according to item 4, wherein the diol is at least one selected from a compound represented by the following general formula (1) and a compound represented by the following general formula (2).
Figure JPOXMLDOC01-appb-C000003
(Wherein, R 1 and R 2 are each independently an aliphatic hydrocarbon group having 2 to 4 carbon atoms, and R 3 and R 4 are each independently having 1 to 4 carbon atoms And m1 and m2 are each independently an integer of 0 to 3, and n1, n2 and n3 are each independently 0 or 1).
Figure JPOXMLDOC01-appb-C000004
(Wherein, R 5 , R 6 and R 7 are each independently an aliphatic hydrocarbon group having 1 to 2 carbon atoms, and p 1, p 2, p 3 and p 4 are each independently of each other) And q 1 and q 2 are each independently an integer of 0 to 6.)
6. The content ratio of the said polyol (A) and said polyol (B) is 55-93 mass% and 7-45 mass%, respectively, when the sum total of both is 100 mass%. Polyol composition according to any one of the preceding claims.
7. 7. The polyol composition according to any one of the above items 1 to 6, wherein the average number of hydroxy groups in the polyol composition is 2.2 to 3.5, and the average hydroxyl value is 350 to 600 mg KOH / g.
8. The polyol composition according to any one of the above items 1 to 7, and a polyisocyanate.
A coating composition characterized in that a ratio of a total molar amount of isocyanate groups derived from the polyisocyanate to a total molar amount of hydroxy groups derived from the polyol composition is 0.8 to 1.1.
9. 9. The coating composition according to item 8, wherein the average number of isocyanate groups per molecule of the polyisocyanate is 3.0 to 4.0.
10. 10. The paint composition according to item 8 or 9, wherein the polyisocyanate has an allophanate bond.
11. 11. The coating composition according to any one of the above items 8 to 10, wherein the resulting film has a self-repairing function.
 本発明の塗料組成物によれば、デュロメータ硬さが60以上の皮膜を容易に得ることができる。また、皮膜の表面に傷が付いた場合に、50℃未満、例えば、20℃~45℃の雰囲気に放置することにより良好な自己修復機能が得ることができる。
 本発明のポリオール組成物は、これをポリイソシアネートと併含させ、特定範囲のイソシアネートインデックスとすることにより、自己修復機能を有し、デュロメータ硬さが60以上の皮膜を与える塗料組成物の原料成分として好適である。
According to the coating composition of the present invention, a coating having a durometer hardness of 60 or more can be easily obtained. When the surface of the film is scratched, a good self-healing function can be obtained by leaving it in an atmosphere of less than 50 ° C., for example, 20 ° C. to 45 ° C.
The polyol composition of the present invention is a raw material component of a coating composition which has a self-repairing function and provides a film having a durometer hardness of 60 or more by combining it with a polyisocyanate and forming an isocyanate index within a specific range. Is preferred.
 本発明のポリオール組成物は、(A)エステル結合と、2以上のヒドロキシ基とを有する、分子量が500未満である化合物からなり、1分子あたりの平均ヒドロキシ基数が2.2以上であるポリオール、及び、(B)エステル結合を有さず、芳香族炭化水素基又は脂環式炭化水素基と、2以上のヒドロキシ基とを有し、分子量が450未満である化合物からなるポリオールを含有することを特徴とする。本発明のポリオール組成物は、その効果を低減させない限りにおいて、上記ポリオール(A)及び(B)を除く他のポリオール、モノオール、各種添加剤等を含有することができる。
 また、本発明のポリオール組成物は、好ましくは、自己修復機能を有する皮膜を形成する塗料組成物に配合される組成物である。
The polyol composition of the present invention comprises a compound having a (A) ester bond and two or more hydroxy groups and having a molecular weight of less than 500, and having an average number of hydroxy groups per molecule of 2.2 or more, And (B) containing a polyol comprising a compound having no ester bond, an aromatic hydrocarbon group or an alicyclic hydrocarbon group, and two or more hydroxy groups and having a molecular weight of less than 450. It is characterized by The polyol composition of the present invention can contain other polyols, monools, various additives and the like except the above-mentioned polyols (A) and (B) as long as the effect is not reduced.
Further, the polyol composition of the present invention is preferably a composition to be blended in a coating composition that forms a film having a self-repairing function.
 上記ポリオール(A)は、エステル結合と、2以上のヒドロキシ基とを有する、分子量が500未満である化合物からなるポリエステルポリオールである。このポリオール(A)は、芳香族ポリエステルポリオール、脂環式ポリエステルポリオール及び脂肪族ポリエステルポリオールのいずれでもよい。また、本発明のポリオール組成物に含有されるポリオール(A)は、1種のみであってよいし、2種以上であってもよいが、1分子あたりの平均ヒドロキシ基数は2.2以上である。 The polyol (A) is a polyester polyol composed of a compound having an ester bond and two or more hydroxy groups and having a molecular weight of less than 500. The polyol (A) may be any of an aromatic polyester polyol, an alicyclic polyester polyol and an aliphatic polyester polyol. In addition, the polyol (A) contained in the polyol composition of the present invention may be only one type or two or more types, but the average number of hydroxy groups per molecule is 2.2 or more. is there.
 上記ポリオール(A)は、好ましくは、多価アルコールと、二塩基酸とから得られた縮合物、又は、多価アルコールと、ヒドロキシカルボン酸とから得られた縮合物である。
 これらの縮合物は、従来、公知の縮合反応により得られたものとすることができる。
The polyol (A) is preferably a condensate obtained from a polyhydric alcohol and a dibasic acid, or a condensate obtained from a polyhydric alcohol and a hydroxycarboxylic acid.
These condensates can be those obtained by conventional condensation reactions.
 上記多価アルコールのうち、ジオールとしては、エチレングリコール、1,2-プロパンジオール、1,3-プロパンジオール、1,2-ブタンジオール、1,3-ブタンジオール、1,4-ブタンジオール、1,5-ペンタンジオール、ネオペンチルグリコール、1,6-ヘキサンジオール、3-メチル-1,5-ペンタンジオール、1,8-オクタンジオール、1,9-ノナンジオール、2-メチル-1,8-オクタンジオール、1,10-デカメチレングリコール、1,2-テトラデカンジオール、2,4-ジエチル-1,5-ペンタンジオール、ブチルエチルプロパンジオール、ジエチレングリコール、トリエチレングリコール、ポリオキシエチレングリコール、ジプロピレングリコール、トリプロピレングリコール、ポリオキシプロピレングリコール、ジテトラメチレングリコール、ポリテトラメチレンエーテルグリコール等の(ポリ)アルキレングリコール等の脂肪族ジオール;シクロヘキサンジオール、1,3-シクロヘキサンジメタノール、1,4-シクロヘキサンジメタノール、2,2,4,4-テトラメチル-1,3-シクロブタンジオール、シクロヘプタンジオール、シクロオクタンジオール、1,4-シクロヘキサンジメタノール、ヒドロキシプロピルシクロヘキサノール、トリシクロ[5,2,1,02,6]デカン-ジメタノール、ビシクロ[4.3,0]-ノナンジオール、ジシクロヘキサンジオール、トリシクロ[5,3,1,1]ドデカンジオール、ビシクロ[4,3,0]ノナンジメタノール、トリシクロ[5,3,1,1]ドデカン-ジエタノール、ヒドロキシプロピルトリシクロ[5,3,1,1]ドデカノール、スピロ[3,4]オクタンジオール、ブチルシクロヘキサンジオール、1,1′-ビシクロヘキシリデンジオール、2,2-ビス-(4-ヒドロキシシクロヘキシル)プロパン、1,3-アダマンタンジオール等の脂環式ジオール;ハイドロキノン、レゾルシン、ジヒドロキシフェニル、ナフタレンジオール、ジヒドロキシジフェニルエーテル、ビスフェノールA、ビスフェノールAに対してエチレンオキサイド、プロピレンオキサイド等のアルキレンオキサイドが付加した付加体(ジエトキシ化ビスフェノールA等)、p-キシリレングリコール、m-キシリレングリコール、o-キシリレングリコール、4,4′-ビスヒドロキシメチルビフェニル、4,2′-ビスヒドロキシメチルビフェニル、2,2′-ビスヒドロキシメチルビフェニル、4,3′-ビスヒドロキシメチルビフェニル、3,3′-ビスヒドロキシメチルビフェニル、3,2′-ビスヒドロキシメチルビフェニル等の芳香族ジオールが挙げられる。
 また、上記多価アルコールのうち、3以上のヒドロキシ基を有するポリオールとしては、グリセリン、トリメチロールプロパン、トリメチロールエタン、ヘキサントリオール等のアルカントリオール等の脂肪族トリオール;ペンタエリスリトール、ソルビトール、マンニトール、ソルビタン、ジグリセリン、ジペンタエリスリトール等のアルカンポリオール等の脂肪族ポリオール等が挙げられる。
 上記ポリオール(A)は、これらの化合物のうち、多価アルコールの1つのみを用いて得られたものであってよいし、2つ以上を組み合わせて用いて得られたものであってもよい。
Among the above polyhydric alcohols, as a diol, ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1 , 5-pentanediol, neopentyl glycol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, 1,8-octanediol, 1,9-nonanediol, 2-methyl-1,8- Octanediol, 1,10-decamethylene glycol, 1,2-tetradecanediol, 2,4-diethyl-1,5-pentanediol, butylethylpropanediol, diethylene glycol, triethylene glycol, polyoxyethylene glycol, dipropylene glycol , Tripropylene glycol, polyoxyp Aliphatic diols such as (poly) alkylene glycols such as pyrene glycol, ditetramethylene glycol and polytetramethylene ether glycol; cyclohexanediol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, 2,2,4 , 4-tetramethyl-1,3-cyclobutanediol, cycloheptane diol, cyclooctane diol, 1,4-cyclohexane dimethanol, hydroxypropyl cyclohexanol, tricyclo [5,2,1,0 2,6] decane - di Methanol, bicyclo [4.3,0] -nonanediol, dicyclohexanediol, tricyclo [5,3,1,1] dodecanediol, bicyclo [4,3,0] nonanedimethanol, tricyclo [5,3,1 , 1] Dodecane-Jie , Hydroxypropyltricyclo [5,3,1,1] dodecanol, spiro [3,4] octanediol, butylcyclohexanediol, 1,1′-bicyclohexylidenediol, 2,2-bis- (4- Alicyclic diols such as hydroxycyclohexyl) propane and 1,3-adamantanediol; and alkylene oxides such as ethylene oxide and propylene oxide added to hydroquinone, resorcinol, dihydroxyphenyl, naphthalenediol, dihydroxydiphenyl ether, bisphenol A and bisphenol A Adducts (such as diethoxylated bisphenol A), p-xylylene glycol, m-xylylene glycol, o-xylylene glycol, 4,4'-bishydroxymethylbiphenyl, 4,2 ' Aromatic diols such as bishydroxymethylbiphenyl, 2,2'-bishydroxymethylbiphenyl, 4,3'-bishydroxymethylbiphenyl, 3,3'-bishydroxymethylbiphenyl, 3,2'-bishydroxymethylbiphenyl It can be mentioned.
Further, among the above polyhydric alcohols, as the polyol having three or more hydroxy groups, aliphatic triols such as glycerin, trimethylolpropane, trimethylolethane, alkanetriols such as hexanetriol, etc .; pentaerythritol, sorbitol, mannitol, sorbitan And aliphatic polyols such as alkane polyols such as diglycerin and dipentaerythritol.
Among the above compounds, the polyol (A) may be obtained using only one of polyhydric alcohols, or may be obtained using two or more in combination. .
 上記二塩基酸は、脂肪族ジカルボン酸、芳香族ジカルボン酸及び脂環式ジカルボン酸のいずれでもよい。
 上記脂肪族ジカルボン酸としては、マロン酸、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、ウンデカン二酸、ドデカン二酸、ブラシリン酸、テトラデカン二酸、ペンタデカン二酸、オクタデカン二酸等が挙げられる。
 上記芳香族ジカルボン酸としては、p-フェニレンジ酢酸、オルトフタル酸、4-tert-ブチルフタル酸、イソフタル酸、5-tert-ブチルイソフタル酸、テレフタル酸、1,8-ナフタレンジカルボン酸、1,4-ナフタレンジカルボン酸、2,6-ナフタレンジカルボン酸、2,7-ナフタレンジカルボン酸、2,2′-ビフェニルジカルボン酸(ジフェン酸)、3,3′-ビフェニルジカルボン酸、4,4′-ビフェニルジカルボン酸、4,4′-ビナフチルジカルボン酸、ビス(3-カルボキシフェニル)メタン、ビス(4-カルボキシフェニル)メタン、2,2-ビス(3-カルボキシフェニル)プロパン、2,2-ビス(4-カルボキシフェニル)プロパン、3,3′-オキシジ安息香酸、4,4′-オキシジ安息香酸、3,3′-カルボニルジ安息香酸、4,4′-カルボニルジ安息香酸、4,4′-(p-フェニレンジオキシ)ジ安息香酸、4,4′-イソフタロイルジ安息香酸、4,4′-テレフタロイルジ安息香酸等が挙げられる。
 上記脂環式ジカルボン酸としては、1,2-シクロヘキサンジカルボン酸、1,4-シクロヘキサンジカルボン酸、1,4-シクロヘキサン二酢酸等が挙げられる。
The dibasic acid may be any of aliphatic dicarboxylic acids, aromatic dicarboxylic acids and alicyclic dicarboxylic acids.
The above aliphatic dicarboxylic acids include malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, brassic acid, tetradecanedioic acid, pentadecanedioic acid And octadecanedioic acid.
As the above aromatic dicarboxylic acid, p-phenylenediacetic acid, orthophthalic acid, 4-tert-butylphthalic acid, isophthalic acid, 5-tert-butylisophthalic acid, terephthalic acid, 1,8-naphthalenedicarboxylic acid, 1,4- Naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, 2,7-naphthalene dicarboxylic acid, 2,2'-biphenyl dicarboxylic acid (diphenic acid), 3,3'-biphenyl dicarboxylic acid, 4,4'-biphenyl dicarboxylic acid 4,4'-binaphthyldicarboxylic acid, bis (3-carboxyphenyl) methane, bis (4-carboxyphenyl) methane, 2,2-bis (3-carboxyphenyl) propane, 2,2-bis (4-carboxy) Phenyl) propane, 3,3'-oxydibenzoic acid, 4,4'-oxydibenzoic acid 3,3'-Carbonyldibenzoic acid, 4,4'-carbonyldibenzoic acid, 4,4 '-(p-phenylenedioxy) dibenzoic acid, 4,4'-isophthaloyldibenzoic acid, 4,4'- Terephthaloyl dibenzoic acid and the like can be mentioned.
Examples of the alicyclic dicarboxylic acid include 1,2-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, and 1,4-cyclohexanediacetic acid.
 上記ポリオール(A)が、多価アルコールと、二塩基酸とから得られた縮合物である場合、この縮合物の形成に用いる多価アルコール及び二塩基酸は、いずれも1つのみであってよいし、2つ以上であってもよい。 When the polyol (A) is a condensate obtained from a polyhydric alcohol and a dibasic acid, the number of polyhydric alcohol and dibasic acid used to form the condensate is only one. It may be two or more.
 上記ヒドロキシカルボン酸としては、2-ヒドロキシブタン酸、2-ヒドロキシペンタン酸、2-ヒドロキシヘキサン酸、2-ヒドロキシヘプタン酸、2-ヒドロキシオクタン酸、2-ヒドロキシ-2-メチルプロパン酸、2-ヒドロキシ-2-メチルブタン酸、2-ヒドロキシ-2-エチルブタン酸、2-ヒドロキシ-2-メチルペンタン酸、2-ヒドロキシ-2-エチルペンタン酸、2-ヒドロキシ-2-プロピルペンタン酸、2-ヒドロキシ-2-ブチルペンタン酸、2-ヒドロキシ-2-メチルヘキサン酸、2-ヒドロキシ-2-エチルヘキサン酸、2-ヒドロキシ-2-プロピルヘキサン酸、2-ヒドロキシ-2-ブチルヘキサン酸、2-ヒドロキシ-2-ペンチルヘキサン酸、2-ヒドロキシ-2-メチルヘプタン酸、2-ヒドロキシ-2-メチルヘプタン酸、2-ヒドロキシ-2-エチルヘプタン酸、2-ヒドロキシ-2-プロピルヘプタン酸、2-ヒドロキシ-2-ブチルヘプタン酸、2-ヒドロキシ-2-ペンチルヘプタン酸、2-ヒドロキシ-2-ヘキシルヘプタン酸、2-ヒドロキシ-2-メチルオクタン酸、2-ヒドロキシ-2-エチルオクタン酸、2-ヒドロキシ-2-プロピルオクタン酸、2-ヒドロキシ-2-ブチルオクタン酸、2-ヒドロキシ-2-ペンチルオクタン酸、2-ヒドロキシ-2-ヘキシルオクタン酸、2-ヒドロキシ-2-ヘプチルオクタン酸、3-ヒドロキシプロパン酸、3-ヒドロキシブタン酸、3-ヒドロキシペンタン酸、3-ヒドロキシヘキサン酸、3-ヒドロキシヘプタン酸、3-ヒドロキシオクタン酸、3-ヒドロキシ-3-メチルブタン酸、3-ヒドロキシ-3-メチルペンタン酸、3-ヒドロキシ-3-エチルペンタン酸、3-ヒドロキシ-3-メチルヘキサン酸、3-ヒドロキシ-3-エチルヘキサン酸、3-ヒドロキシ-3-プロピルヘキサン酸、3-ヒドロキシ-3-メチルヘプタン酸、3-ヒドロキシ-3-エチルヘプタン酸、3-ヒドロキシ-3-プロピルヘプタン酸、3-ヒドロキシ-3-ブチルヘプタン酸、3-ヒドロキシ-3-メチルオクタン酸、3-ヒドロキシ-3-エチルオクタン酸、3-ヒドロキシ-3-プロピルオクタン酸、3-ヒドロキシ-3-ブチルオクタン酸、3-ヒドロキシ-3-ペンチルオクタン酸、4-ヒドロキシブタン酸、4-ヒドロキシペンタン酸、4-ヒドロキシヘキサン酸、4-ヒドロキシヘプタン酸、4-ヒドロキシオクタン酸、4-ヒドロキシ-4-メチルペンタン酸、4-ヒドロキシ-4-メチルヘキサン酸、4-ヒドロキシ-4-エチルヘキサン酸、4-ヒドロキシ-4-メチルヘプタン酸、4-ヒドロキシ-4-エチルヘプタン酸、4-ヒドロキシ-4-プロピルヘプタン酸、4-ヒドロキシ-4-メチルオクタン酸、4-ヒドロキシ-4-エチルオクタン酸、4-ヒドロキシ-4-プロピルオクタン酸、4-ヒドロキシ-4-ブチルオクタン酸、5-ヒドロキシペンタン酸、5-ヒドロキシヘキサン酸、5-ヒドロキシヘプタン酸、5-ヒドロキシオクタン酸、5-ヒドロキシ-5-メチルヘキサン酸、5-ヒドロキシ-5-メチルヘプタン酸、5-ヒドロキシ-5-エチルヘプタン酸、5-ヒドロキシ-5-メチルオクタン酸、5-ヒドロキシ-5-エチルオクタン酸、5-ヒドロキシ-5-プロピルオクタン酸、6-ヒドロキシヘキサン酸、6-ヒドロキシヘプタン酸、6-ヒドロキシオクタン酸、6-ヒドロキシ-6-メチルヘプタン酸、6-ヒドロキシ-6-メチルオクタン酸、6-ヒドロキシ-6-エチルオクタン酸、7-ヒドロキシヘプタン酸、7-ヒドロキシオクタン酸、7-ヒドロキシ-7-メチルオクタン酸、8-ヒドロキシオクタン酸、8-ヒドロキシステアリン酸、9-ヒドロキシステアリン酸、10-ヒドロキシステアリン酸、11-ヒドロキシステアリン酸、12-ヒドロキシステアリン酸、8-ヒドロキシパルミチン酸、9-ヒドロキシパルミチン酸、10-ヒドロキシパルミチン酸、11-ヒドロキシパルミチン酸、12-ヒドロキシパルミチン酸、リシノレイン酸(リシノール酸)、ひまし油脂肪酸、水素添加ひまし油脂肪酸、δ-ヒドロキシ吉草酸、ε-ヒドロキシカプロン酸、2-ヒドロキシナフタレン-3-カルボン酸、2-ヒドロキシナフタレン-6-カルボン酸、2,2-ジメチロールプロピオン酸、2,2-ジメチロール吉草酸、2,2-ジメチロールペンタン酸、ヒドロキシピバリン酸、11-オキシヘキサデカン酸、2-オキシドデカン酸等が挙げられる。 2-hydroxybutanoic acid, 2-hydroxypentanoic acid, 2-hydroxyhexanoic acid, 2-hydroxyheptanoic acid, 2-hydroxyoctanoic acid, 2-hydroxy-2-methylpropanoic acid, and 2-hydroxybutanoic acid -2-Methylbutanoic acid, 2-hydroxy-2-ethylbutanoic acid, 2-hydroxy-2-methylpentanoic acid, 2-hydroxy-2-ethylpentanoic acid, 2-hydroxy-2-propylpentanoic acid, 2-hydroxy-2 -Butylpentanoic acid, 2-hydroxy-2-methylhexanoic acid, 2-hydroxy-2-ethylhexanoic acid, 2-hydroxy-2-propylhexanoic acid, 2-hydroxy-2-butylhexanoic acid, 2-hydroxy-2 -Pentylhexanoic acid, 2-hydroxy-2-methylheptanoic acid, 2-hydric acid Hydroxy-2-methylheptanoic acid, 2-hydroxy-2-ethyl heptanoic acid, 2-hydroxy-2-propyl heptanoic acid, 2-hydroxy-2-butyl heptanoic acid, 2-hydroxy-2-pentyl heptanoic acid, 2- Hydroxy-2-hexylheptanoic acid, 2-hydroxy-2-methyloctanoic acid, 2-hydroxy-2-ethyloctanoic acid, 2-hydroxy-2-propyloctanoic acid, 2-hydroxy-2-butyloctanoic acid, 2- Hydroxy-2-pentyloctanoic acid, 2-hydroxy-2-hexyloctanoic acid, 2-hydroxy-2-heptyloctanoic acid, 3-hydroxypropanoic acid, 3-hydroxybutanoic acid, 3-hydroxypentanoic acid, 3-hydroxyhexane Acid, 3-hydroxyheptanoic acid, 3-hydroxyoctanoic acid, 3-hydro Ci-3-methylbutanoic acid, 3-hydroxy-3-methylpentanoic acid, 3-hydroxy-3-ethylpentanoic acid, 3-hydroxy-3-methylhexanoic acid, 3-hydroxy-3-ethylhexanoic acid, 3-hydroxy 3-Propylhexanoic acid, 3-hydroxy-3-methylheptanoic acid, 3-hydroxy-3-ethylheptanoic acid, 3-hydroxy-3-propylheptanoic acid, 3-hydroxy-3-butylheptanoic acid, 3-hydroxy -3-Methyloctanoic acid, 3-hydroxy-3-ethyloctanoic acid, 3-hydroxy-3-propyloctanoic acid, 3-hydroxy-3-butyloctanoic acid, 3-hydroxy-3-pentyloctanoic acid, 4-hydroxy Butanoic acid, 4-hydroxypentanoic acid, 4-hydroxyhexanoic acid, 4-hydroxyheptanoic acid, 4-hydroxyoctanoic acid, 4-hydroxy-4-methylpentanoic acid, 4-hydroxy-4-methylhexanoic acid, 4-hydroxy-4-ethylhexanoic acid, 4-hydroxy-4-methylheptanoic acid, 4-hydroxy- 4-ethylheptanoic acid, 4-hydroxy-4-propylheptanoic acid, 4-hydroxy-4-methyloctanoic acid, 4-hydroxy-4-ethyloctanoic acid, 4-hydroxy-4-propyloctanoic acid, 4-hydroxy- 4-Butyloctanoic acid, 5-hydroxypentanoic acid, 5-hydroxyhexanoic acid, 5-hydroxyheptanoic acid, 5-hydroxyoctanoic acid, 5-hydroxy-5-methylhexanoic acid, 5-hydroxy-5-methylheptanoic acid, 5-hydroxy-5-ethylheptanoic acid, 5-hydroxy-5-methyloctanoic acid, -Hydroxy-5-ethyloctanoic acid, 5-hydroxy-5-propyloctanoic acid, 6-hydroxyhexanoic acid, 6-hydroxyheptanoic acid, 6-hydroxyoctanoic acid, 6-hydroxy-6-methylheptanoic acid, 6-hydroxy -6-methyloctanoic acid, 6-hydroxy-6-ethyloctanoic acid, 7-hydroxyheptanoic acid, 7-hydroxyoctanoic acid, 7-hydroxy-7-methyloctanoic acid, 8-hydroxyoctanoic acid, 8-hydroxystearic acid 9-hydroxystearic acid, 10-hydroxystearic acid, 11-hydroxystearic acid, 12-hydroxystearic acid, 8-hydroxypalmitic acid, 9-hydroxypalmitic acid, 10-hydroxypalmitic acid, 11-hydroxypalmitic acid, 12 -Hydroxypa Mytic acid, ricinoleic acid (ricinoleic acid), castor oil fatty acid, hydrogenated castor oil fatty acid, δ-hydroxyvaleric acid, ε-hydroxycaproic acid, 2-hydroxynaphthalene-3-carboxylic acid, 2-hydroxynaphthalene-6-carboxylic acid, Examples thereof include 2,2-dimethylol propionic acid, 2,2-dimethylol valeric acid, 2,2- dimethylol pentanoic acid, hydroxypivalic acid, 11-oxyhexadecanoic acid, 2-oxide decanoic acid and the like.
 上記ポリオール(A)が、多価アルコールと、ヒドロキシカルボン酸とから得られた縮合物である場合、この縮合物の形成に用いる多価アルコール及びヒドロキシカルボン酸は、いずれも1つのみであってよいし、2つ以上であってもよい。 When the polyol (A) is a condensate obtained from a polyhydric alcohol and a hydroxycarboxylic acid, the number of polyhydric alcohol and hydroxycarboxylic acid used for forming the condensate is only one. It may be two or more.
 本発明において、上記ポリオール(A)は、好ましくは、多価アルコール及び二塩基酸の縮合物である。このとき、多価アルコールは、好ましくは、炭素原子数が2~10の化合物であり、二塩基酸は、好ましくは、炭素原子数が4~12の化合物である。
 また、本発明において、上記ポリオール(A)は、特に好ましくは、2つのヒドロキシ基を有する第1の多価アルコールと、3以上のヒドロキシ基を有する第2の多価アルコールと、二塩基酸との縮合物からなる脂肪族化合物である。第1の多価アルコールは、好ましくは、炭素原子数が2~6の化合物であり、第2の多価アルコールは、好ましくは、炭素原子数が3~10の化合物である。
In the present invention, the polyol (A) is preferably a condensate of a polyhydric alcohol and a dibasic acid. At this time, the polyhydric alcohol is preferably a compound having 2 to 10 carbon atoms, and the dibasic acid is preferably a compound having 4 to 12 carbon atoms.
In the present invention, the polyol (A) is particularly preferably a first polyhydric alcohol having two hydroxy groups, a second polyhydric alcohol having three or more hydroxy groups, and a dibasic acid. An aliphatic compound consisting of a condensate of The first polyhydric alcohol is preferably a compound having 2 to 6 carbon atoms, and the second polyhydric alcohol is preferably a compound having 3 to 10 carbon atoms.
 本発明に係るポリオール(A)は、これを、ポリオール(B)及びポリイソシアネートと併含させ、特定範囲のイソシアネートインデックスとした塗料組成物により、自己修復機能を有し、デュロメータ硬さが60以上の皮膜を容易に得ることができることから、本発明のポリオール組成物は、1分子あたりの平均ヒドロキシ基数及び分子量が特定されたポリエステルポリオールからなるポリオール(A)を含む。
 上記ポリオール(A)に含まれる平均ヒドロキシ基数は、2.2以上であり、好ましくは2.3以上、より好ましくは2.5以上である。尚、上限は、好ましくは3.5、より好ましくは3.0である。
 また、上記ポリオール(A)の分子量は、500未満であり、好ましくは260~470、より好ましくは300~450である。
The polyol (A) according to the present invention has a self-repairing function and has a durometer hardness of 60 or more by the coating composition having the specific range of isocyanate index, which contains the polyol (B) and the polyisocyanate together. The polyol composition of the present invention contains a polyol (A) consisting of a polyester polyol of which the average number of hydroxy groups per molecule and the molecular weight are specified.
The average number of hydroxy groups contained in the polyol (A) is 2.2 or more, preferably 2.3 or more, and more preferably 2.5 or more. The upper limit is preferably 3.5, more preferably 3.0.
In addition, the molecular weight of the polyol (A) is less than 500, preferably 260 to 470, more preferably 300 to 450.
 上記ポリオール(A)の水酸基価は、好ましくは300~600mgKOH/g、より好ましくは400~500mgKOH/gである。
 尚、上記ポリオール(A)に含まれるエステル結合の数は、特に限定されないが、好ましくは2~4、より好ましくは2~3である。
The hydroxyl value of the polyol (A) is preferably 300 to 600 mg KOH / g, more preferably 400 to 500 mg KOH / g.
The number of ester bonds contained in the polyol (A) is not particularly limited, but is preferably 2 to 4 and more preferably 2 to 3.
 上記ポリオール(B)は、エステル結合を有さず、芳香族炭化水素基又は脂環式炭化水素基と、2以上のヒドロキシ基とを有し、分子量が450未満である化合物からなるポリオールである。このポリオール(B)は、芳香族ポリオール及び脂環式ポリオールのいずれでもよく、本発明のポリオール組成物に含有されるポリオール(B)は、1種のみであってよいし、2種以上であってもよい。 The above-mentioned polyol (B) is a polyol which does not have an ester bond, is composed of a compound having an aromatic hydrocarbon group or an alicyclic hydrocarbon group and two or more hydroxy groups and having a molecular weight of less than 450. . The polyol (B) may be either an aromatic polyol or an alicyclic polyol, and the polyol (B) contained in the polyol composition of the present invention may be only one or two or more. May be
 上記ポリオール(B)が芳香族ポリオールである場合、この芳香族ポリオールに含まれる芳香族炭化水素基及びその数は、特に限定されない。
 上記芳香族炭化水素基としては、フェニル基、ベンジル基、o-トリル基、m-トリル基、p-トリル基、2,4-キシリル基、p-クメニル基、メシチル基、1-ナフチル基、2-ナフチル基、1-アンスリル基、2-アンスリル基、5-アンスリル基、1-フェナンスリル基、9-フェナンスリル基、1-アセナフチル基、2-アズレニル基、1-ピレニル基、2-トリフェニレル基、o-ビフェニリル基、m-ビフェニリル基、p-ビフェニリル基等が挙げられる。
When the said polyol (B) is an aromatic polyol, the aromatic hydrocarbon group contained in this aromatic polyol and its number are not specifically limited.
Examples of the aromatic hydrocarbon group include phenyl group, benzyl group, o-tolyl group, m-tolyl group, p-tolyl group, 2,4-xylyl group, p-cumenyl group, mesityl group, 1-naphthyl group, 2-naphthyl group, 1-anthryl group, 2-anthryl group, 5-anthryl group, 1-phenanthryl group, 9-phenanthryl group, 1-acenaphthyl group, 2-azulenyl group, 1-pyrenyl group, 2-triphenyl group, o-biphenylyl group, m-biphenylyl group, p-biphenylyl group and the like can be mentioned.
 上記芳香族ポリオールとしては、
(b1)上記ポリオール(A)の製造原料である多価アルコールとして例示した芳香族ジオール等の、芳香環を構成する炭素原子に直接結合しているヒドロキシ基を2つ有する芳香族化合物に(ポリ)アルキレンオキサイドを付加して得られた芳香族ポリエーテルポリオール
(b2)芳香環を構成する炭素原子に直接結合しているヒドロキシ基を3つ以上有する芳香族化合物に(ポリ)アルキレンオキサイドを付加して得られた芳香族ポリエーテルポリオール
(b3)芳香族多価アミンに(ポリ)アルキレンオキサイドを付加して得られた芳香族ポリエーテルポリオール
等が挙げられる。
 尚、上記(ポリ)アルキレンオキサイドとしては、エチレンオキサイド、プロピレンオキサイド、ブテンオキサイド等が挙げられる。
As said aromatic polyol,
(B1) An aromatic compound having two hydroxy groups directly bonded to a carbon atom constituting an aromatic ring, such as an aromatic diol exemplified as a polyhydric alcohol which is a raw material for producing the above-mentioned polyol (A) ) Aromatic polyether polyols obtained by addition of alkylene oxide (b2) Addition of (poly) alkylene oxide to an aromatic compound having three or more hydroxy groups directly bonded to carbon atoms constituting the aromatic ring The aromatic polyether polyol etc. which were obtained by adding (poly) alkylene oxide to the aromatic polyether polyol (b3) aromatic polyhydric amine obtained by this method are mentioned.
In addition, ethylene oxide, a propylene oxide, a butene oxide etc. are mentioned as said (poly) alkylene oxide.
 上記芳香族ポリオールは、ジオールである、芳香族ポリエーテルポリオール(b1)が好ましく、下記一般式(1)で表される化合物がより好ましい。
Figure JPOXMLDOC01-appb-C000005
(式中、R及びRは、互いに、独立して、炭素原子数2~4の脂肪族炭化水素基であり、R及びRは、互いに、独立して、炭素原子数1~3の脂肪族炭化水素基であり、m1及びm2は、互いに、独立して、0~3の整数であり、n1、n2及びn3は、互いに、独立して、0又は1である。)
The aromatic polyol is preferably an aromatic polyether polyol (b1), and more preferably a compound represented by the following general formula (1).
Figure JPOXMLDOC01-appb-C000005
(Wherein, R 1 and R 2 are each independently an aliphatic hydrocarbon group having 2 to 4 carbon atoms, and R 3 and R 4 are each independently having 1 to 4 carbon atoms And m1 and m2 are each independently an integer of 0 to 3, and n1, n2 and n3 are each independently 0 or 1).
 上記一般式(1)で表される化合物としては、m1及びm2が1以上の整数であり、n1が0であり、n2及びn3が1である化合物が好ましい。このような化合物としては、下記一般式(1-1)で表される化合物を用いることができる。
Figure JPOXMLDOC01-appb-C000006
 上記一般式(1-1)で表される化合物としては、ポリオキシエチレン-(2.0)-2,2-ビス(4-ヒドロキシフェニル)プロパン、ポリオキシエチレン-(2.3)-2,2-ビス(4-ヒドロキシフェニル)プロパン等の2,2-ビス(4-ヒドロキシフェニル)プロパンのポリオキシエチレン付加物;ポリオキシプロピレン-(2.0)-2,2-ビス(4-ヒドロキシフェニル)プロパン、ポリオキシプロピレン-(2.3)-2,2-ビス(4-ヒドロキシフェニル)プロパン等の2,2-ビス(4-ヒドロキシフェニル)プロパンのポリオキシプロピレン付加物;ポリオキシプロピレン(2.2)-ポリオキシエチレン-(2.0)-2,2-ビス(4-ヒドロキシフェニル)プロパン、ポリオキシプロピレン(6)-2,2-ビス(4-ヒドロキシフェニル)プロパン、ポリオキシプロピレン(2.2)-2,2-ビス(4-ヒドロキシフェニル)プロパン、ポリオキシプロピレン-(2.4)-2,2-ビス(4-ヒドロキシフェニル)プロパン、ポリオキシプロピレン(3.3)-2,2-ビス(4-ヒドロキシフェニル)プロパン等が挙げられる。
As a compound represented by the said General formula (1), the compound whose m1 and m2 are integers greater than or equal to 1, n1 is 0, and n2 and n3 are 1 is preferable. As such a compound, a compound represented by the following general formula (1-1) can be used.
Figure JPOXMLDOC01-appb-C000006
Examples of the compound represented by the above general formula (1-1) include polyoxyethylene- (2.0) -2,2-bis (4-hydroxyphenyl) propane and polyoxyethylene- (2.3) -2 Adducts of 2,2-bis (4-hydroxyphenyl) propane such as 2-bis (4-hydroxyphenyl) propane; polyoxypropylene- (2.0) -2,2-bis (4-) Polyoxypropylene adducts of 2,2-bis (4-hydroxyphenyl) propane such as hydroxyphenyl) propane and polyoxypropylene- (2.3) -2,2-bis (4-hydroxyphenyl) propane; Propylene (2.2) -polyoxyethylene- (2.0) -2,2-bis (4-hydroxyphenyl) propane, polyoxypropylene (6) -2 2-Bis (4-hydroxyphenyl) propane, polyoxypropylene (2.2) -2,2-bis (4-hydroxyphenyl) propane, polyoxypropylene- (2.4) -2,2-bis (4 And -hydroxyphenyl) propane, polyoxypropylene (3.3) -2,2-bis (4-hydroxyphenyl) propane and the like.
 上記ポリオール(B)が脂環式ポリオールである場合、この脂環式ポリオールに含まれる脂環式炭化水素基及びその数は、特に限定されない。
 上記脂環式炭化水素基としては、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、シクロオクタデシル基、2-インデノ基等のシクロアルキル基や、デカヒドロナフチル基、アダマンチル基等が挙げられる。
When the polyol (B) is an alicyclic polyol, the alicyclic hydrocarbon group contained in the alicyclic polyol and the number thereof are not particularly limited.
Examples of the alicyclic hydrocarbon group include cycloalkyl groups such as cyclopropyl group, cyclobutyl group, cyclopentyl group, cyclohexyl group, cycloheptyl group, cyclooctyl group, cyclooctadecyl group and 2-indeno group, and decahydronaphthyl group And an adamantyl group.
 上記脂環式ポリオールとしては、脂環式ジオール、脂環式トリオール、脂環式テトラオール等が挙げられる。これらのうち、脂環式ジオールが好ましく、下記一般式(2)で表される化合物がより好ましい。
Figure JPOXMLDOC01-appb-C000007
(式中、R、R及びRは、互いに、独立して、炭素原子数1~2の脂肪族炭化水素基であり、p1、p2、p3及びp4は、互いに、独立して、0又は1であり、q1及びq2は、互いに、独立して、0~6の整数である。)
Examples of the alicyclic polyol include alicyclic diols, alicyclic triols and alicyclic tetraols. Among these, an alicyclic diol is preferable, and a compound represented by the following general formula (2) is more preferable.
Figure JPOXMLDOC01-appb-C000007
(Wherein, R 5 , R 6 and R 7 are each independently an aliphatic hydrocarbon group having 1 to 2 carbon atoms, and p 1, p 2, p 3 and p 4 are each independently of each other) And q 1 and q 2 are each independently an integer of 0 to 6.)
 上記一般式(2)で表される脂環式ジオールとしては、q1が3である、下記一般式(2-1)で表される6員環ジオール、並びに、q1及びq2が3である、下記一般式(2-2)で表される6員環ジオールが好ましい。
Figure JPOXMLDOC01-appb-C000008
 上記一般式(2-1)で表される6員環ジオールとしては、p1及びp2が0である化合物、並びに、p1及びp2が1である化合物が好ましく、1,2-シクロヘキサンジオール、1,3-シクロヘキサンジオール、1,4-シクロヘキサンジオール、1,2-シクロヘキサンジメタノール、1,3-シクロヘキサンジメタノール、1,4-シクロヘキサンジメタノール等を用いることができる。
 上記一般式(2-2)で表される6員環ジオールとしては、p1及びp2が0であり、p3が1である化合物、並びに、p1、p2及びp3が1である化合物が好ましく、2,2-ビス(4-ヒドロキシシクロヘキシル)プロパン等を用いることができる。
 尚、本発明において、脂環式ジオールとしては、q1及びq2が2である5員環ジオール、例えば、1,2-シクロペンタンジメタノール、1,3-シクロペンタンジメタノール等を用いることもできる。
As an alicyclic diol represented by the said General formula (2), 6-membered ring diol represented by following General formula (2-1) whose q1 is 3, and q1 and q2 are 3. The six-membered ring diol represented by the following general formula (2-2) is preferable.
Figure JPOXMLDOC01-appb-C000008
As the 6-membered ring diol represented by the above general formula (2-1), a compound in which p1 and p2 are 0 and a compound in which p1 and p2 are 1 are preferable, and 1,2-cyclohexanediol, 1, 3-cyclohexanediol, 1,4-cyclohexanediol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol and the like can be used.
As the 6-membered ring diol represented by the above general formula (2-2), compounds in which p1 and p2 are 0 and p3 is 1 and compounds in which p1, p2 and p3 are 1 are preferable, and 2 And 2-bis (4-hydroxycyclohexyl) propane can be used.
In the present invention, as the alicyclic diol, a 5-membered ring diol having q1 and q2 of 2, for example, 1,2-cyclopentadimethanol, 1,3-cyclopentadimethanol etc. can also be used. .
 上記脂環式トリオールとしては、シクロヘキサントリオール、1,2,4-シクロヘキサントリメタノール、1,3,5-シクロヘキサントリメタノール等が挙げられる。
 上記脂環式テトラオールとしては、1,2,4,5-シクロヘキサンテトラメタノール等が挙げられる。
Examples of the alicyclic triol include cyclohexanetriol, 1,2,4-cyclohexanetrimethanol, 1,3,5-cyclohexanetrimethanol and the like.
Examples of the alicyclic tetraol include 1,2,4,5-cyclohexanetetramethanol and the like.
 本発明に係るポリオール(B)は、ポリオール(A)及びポリイソシアネートと併用し、特定範囲のイソシアネートインデックスとした塗料組成物により、自己修復機能を有し、デュロメータ硬さが60以上の皮膜を容易に得ることができることから、本発明のポリオール組成物は、分子量が特定されたポリオール(B)を含む。
 上記ポリオール(B)の分子量は、450未満であり、好ましくは100~430、より好ましくは120~400である。
The polyol (B) according to the present invention has a self-repairing function and facilitates a film having a durometer hardness of 60 or more by a coating composition having a specific range of isocyanate index in combination with the polyol (A) and polyisocyanate. The polyol composition of the present invention comprises a polyol (B) of specified molecular weight.
The molecular weight of the polyol (B) is less than 450, preferably 100 to 430, more preferably 120 to 400.
 上記ポリオール(B)に含まれる平均ヒドロキシ基数は、好ましくは2~3であり、より好ましくは2である。
 また、上記ポリオール(B)の水酸基価は、好ましくは260~1250mgKOH/g、より好ましくは280~935mgKOH/gである。
The average number of hydroxy groups contained in the polyol (B) is preferably 2 to 3, and more preferably 2.
The hydroxyl value of the polyol (B) is preferably 260 to 1250 mg KOH / g, more preferably 280 to 935 mg KOH / g.
 本発明のポリオール組成物に含まれるポリオール(A)及び(B)の含有割合は、特に限定されないが、これらを、ポリイソシアネートと併用し、特定範囲のイソシアネートインデックスとした塗料組成物により、自己修復機能を有し、デュロメータ硬さが60以上の皮膜を容易に得ることができることから、両者の合計を100質量%とした場合に、それぞれ、好ましくは55~93質量%及び7~45質量%、より好ましくは58~92質量%及び8~42質量%、更に好ましくは60~90質量%及び10~40質量%である。 The content ratio of the polyols (A) and (B) contained in the polyol composition of the present invention is not particularly limited, but they are used in combination with a polyisocyanate to make a self-repairing with a coating composition having a specific range of isocyanate index. Preferably, 55 to 93% by mass and 7 to 45% by mass, when the total of the both is 100% by mass, because they have a function and a durometer hardness of 60 or more can be easily obtained. More preferably, it is 58 to 92% by mass and 8 to 42% by mass, still more preferably 60 to 90% by mass and 10 to 40% by mass.
 本発明のポリオール組成物において、上記ポリオール(A)に含まれるヒドロキシ基及び上記ポリオール(B)に含まれるヒドロキシ基に由来する、平均ヒドロキシ基数は、好ましくは2.2~3.5、より好ましくは2.5~3.0である。
 また、上記ポリオール(A)及び上記ポリオール(B)の平均水酸基価は、好ましくは350~600mgKOH/g、より好ましくは400~550mgKOH/gである。
In the polyol composition of the present invention, the average number of hydroxy groups derived from the hydroxy group contained in the polyol (A) and the hydroxy group contained in the polyol (B) is preferably 2.2 to 3.5, more preferably Is 2.5 to 3.0.
The average hydroxyl value of the polyol (A) and the polyol (B) is preferably 350 to 600 mg KOH / g, more preferably 400 to 550 mg KOH / g.
 本発明のポリオール組成物は、上記のように、更に、他のポリオールを含有することができる。他のポリオールとしては、上記ポリオール(A)を除くポリエステルポリオールや、ポリカーボネートポリオール、ポリジエンポリオール、アクリルポリオール、シリコーンポリオール等の、上記ポリオール(B)を除くポリオール等が挙げられる。
 本発明のポリオール組成物が他のポリオールを含有する場合、その含有割合の上限は、上記ポリオール(A)及び(B)の合計を100質量部とした場合に、好ましくは30質量部、より好ましくは20質量部である。
The polyol composition of the present invention may further contain other polyols as described above. Examples of other polyols include polyester polyols other than the polyol (A), and polyols other than the polyol (B) such as polycarbonate polyol, polydiene polyol, acrylic polyol and silicone polyol.
When the polyol composition of the present invention contains another polyol, the upper limit of the content ratio is preferably 30 parts by mass, more preferably 100 parts by mass of the total of the polyols (A) and (B). Is 20 parts by mass.
 また、本発明のポリオール組成物は、整泡剤、着色剤、可塑剤、充填剤、紫外線吸収剤、難燃剤、カップリング剤、抗酸化剤、老化防止剤、香料、分散媒等の添加剤を含有することができる。 In addition, the polyol composition of the present invention is an additive such as a foam stabilizer, a colorant, a plasticizer, a filler, an ultraviolet absorber, a flame retardant, a coupling agent, an antioxidant, an antiaging agent, a fragrance, a dispersion medium, etc. Can be contained.
 本発明の塗料組成物は、上記本発明のポリオール組成物と、ポリイソシアネートとを含有し、上記ポリオール組成物に由来するヒドロキシ基の合計モル量に対する、上記ポリイソシアネートに由来するイソシアネート基の合計モル量の比が0.8~1.1であることを特徴とする。 The coating composition of the present invention contains the polyol composition of the present invention and a polyisocyanate, and the total mole of isocyanate groups derived from the polyisocyanate relative to the total molar amount of hydroxy groups derived from the polyol composition It is characterized in that the ratio of the amounts is 0.8 to 1.1.
 上記ポリイソシアネートは、2以上のイソシアネート基を有するものであれば、特に限定されず、芳香族化合物(以下、「芳香族イソシアネート」という)、脂肪族化合物(以下、「脂肪族イソシアネート」という)及び脂環式化合物(以下、「脂環式イソシアネート」という)のいずれでもよい。また、本発明の塗料組成物に含有されるポリイソシアネートは、1種のみであってよいし、2種以上であってもよいが、1分子あたりの平均イソシアネート基数は、好ましくは3.0~4.0、より好ましくは3.0~3.5である。 The above polyisocyanate is not particularly limited as long as it has two or more isocyanate groups, and is an aromatic compound (hereinafter referred to as "aromatic isocyanate"), an aliphatic compound (hereinafter referred to as "aliphatic isocyanate"), Any of alicyclic compounds (hereinafter referred to as "alicyclic isocyanate") may be used. Moreover, although the number of polyisocyanates contained in the coating composition of the present invention may be only one or two or more, the average number of isocyanate groups per molecule is preferably 3.0 to It is 4.0, more preferably 3.0 to 3.5.
 上記芳香族イソシアネートとしては、4,4′-ジフェニルメタンジイソシアネート、2,4′-ジフェニルメタンジイソシアネート、2,2′-ジフェニルメタンジイソシアネート等のジフェニルメタンジイソシアネート(MDI);粗製ジフェニルメタンジイソシアネート;多核ポリフェニレンポリメチルポリイソシアネート(ポリメリックMDI);2,4-トルエンジイソシアネート、2,6-トルエンジイソシアネート等のトリレンジイソシアネート(TDI);1,4-ナフタレンジイソシアネート、1,5-ナフタレンジイソシアネート等のナフタレンジイソシアネート(NDI);1,5-テトラヒドロナフタレンジイソシアネート;1,2-フェニレンジイソシアネート、1,3-フェニレンジイソシアネート、1,4-フェニレンジイソシアネート等のフェニレンジイソシアネート(PDI);キシレンジイソシアネート(XDI);テトラメチルキシリレンジイソシアネート(TMXDI);トリジンジイソシアネート(TODI);2,4,6-トリメチルフェニル-1,3-ジイソシアネート、2,4,6-トリイソプロピルフェニル-1,3-ジイソシアネート、クロロフェニレン-2,4-ジイソシアネート、4,4′-ジフェニルエーテルジイソシアネート、3,3′-ジメチル-4,4′-ジフェニルメタンジイソシアネート、3,3′-ジメトキシ-4,4′-ジフェニレンジイソシアネート、3,3′-ジクロロ-4,4′-ビフェニレンジイソシアネート等が挙げられ、これらの変性化合物であってもよい。 As the above aromatic isocyanate, diphenylmethane diisocyanate (MDI) such as 4,4'-diphenylmethane diisocyanate, 2,4'-diphenylmethane diisocyanate, 2,2'-diphenylmethane diisocyanate, etc .; crude diphenylmethane diisocyanate; polynuclear polyphenylene polymethyl polyisocyanate (polymeric MDI); tolylene diisocyanate (TDI) such as 2,4-toluene diisocyanate, 2,6-toluene diisocyanate; naphthalene diisocyanate (NDI) such as 1,4-naphthalene diisocyanate, 1,5-naphthalene diisocyanate; 1,5- Tetrahydronaphthalene diisocyanate; 1,2-phenylene diisocyanate, 1,3-phenylene diisocyanate, 1,4 Phenylene diisocyanate (PDI) such as phenylene diisocyanate; xylene diisocyanate (XDI); tetramethyl xylylene diisocyanate (TMXDI); tolidine diisocyanate (TODI); 2,4,6-trimethylphenyl-1,3-diisocyanate, 2,4, 6-triisopropylphenyl-1,3-diisocyanate, chlorophenylene-2,4-diisocyanate, 4,4'-diphenylether diisocyanate, 3,3'-dimethyl-4,4'-diphenylmethane diisocyanate, 3,3'-dimethoxymethane -4,4'-diphenylene diisocyanate, 3,3'-dichloro-4,4'-biphenylene diisocyanate and the like may be mentioned, and modified compounds thereof may be used.
 上記脂肪族イソシアネートとしては、エチレンジイソシアネート、プロピレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート(HDI)、トリメチルヘキサメチレンジイソシアネート(TMHMDI)、ドデカメチレンジイソシアネート、リジンジイソシアネート(LDI)、リジントリイソシアネート(LTI)等が挙げられ、これらの変性化合物であってもよい。
 上記脂環式イソシアネートとしては、イソホロンジイソシアネート(IPDI)、シクロヘキシレンジイソシアネート(CHDI)、4,4′-ジシクロヘキシルメタンジイソシアネート、水素添加XDI(HXDI)、水素添加MDI(H12MDI)、ノルボルネンジイソシアネート(NBDI)等が挙げられ、これらの変性化合物であってもよい。
Examples of the aliphatic isocyanate include ethylene diisocyanate, propylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate (HDI), trimethylhexamethylene diisocyanate (TMHMDI), dodecamethylene diisocyanate, lysine diisocyanate (LDI), lysine triisocyanate (LTI), etc. And modified compounds thereof.
Examples of the alicyclic isocyanate include isophorone diisocyanate (IPDI), cyclohexylene diisocyanate (CHDI), 4,4'-dicyclohexylmethane diisocyanate, hydrogenated XDI (H 6 XDI), hydrogenated MDI (H 12 MDI), norbornene diisocyanate (NBDI) etc. are mentioned and these modified compounds may be sufficient.
 上記ポリイソシアネートが、変性化合物である場合、アロファネート結合、ビウレット結合、ウレタン結合、ウレア結合等を有する化合物、イソシアヌレート変性体、カルボジイミド変性体、ウレトニミン変性体、ウレトジオン変性体、アシル化尿素変性体、ブロック化物(フェノール類、オキシム類、イミド類、メルカプタン類、アルコール類、ε-カプロラクタム、エチレンイミン、α-ピロリドン、マロン酸ジエチル、亜硫酸水素ナトリウム、ホウ酸等でブロック化したもの)等が挙げられる。 When the above polyisocyanate is a modifying compound, a compound having allophanate bond, biuret bond, urethane bond, urea bond, etc., isocyanurate modified body, carbodiimide modified body, uretonimine modified body, uretdione modified body, acylated urea modified body, Blocked products (phenols, oximes, imides, mercaptans, alcohols, ε-caprolactam, ethyleneimine, α-pyrrolidone, diethyl malonate, sodium bisulfite, sodium bisulfite, etc.) .
 上記ポリイソシアネートとしては、皮膜の表面に傷が付いた場合に十分な自己修復機能が発揮されることから、アロファネート結合を有するポリイソシアネートを含むことが好ましい。 As the above-mentioned polyisocyanate, it is preferable to include a polyisocyanate having an allophanate bond, since a sufficient self-repairing function is exerted when the surface of the film is scratched.
 また、上記ポリイソシアネートが2種以上のポリイソシアネートを含む場合、上記ポリイソシアネートに由来するイソシアネート基の含有割合(平均値)は、好ましくは15~25質量%、より好ましくは18~24質量%である。 When the above polyisocyanate contains two or more kinds of polyisocyanate, the content ratio (average value) of the isocyanate group derived from the above polyisocyanate is preferably 15 to 25% by mass, more preferably 18 to 24% by mass. is there.
 本発明の塗料組成物に含有されるポリイソシアネートの含有量は、特に限定されないが、上記ポリオール組成物に由来するヒドロキシ基の合計モル量又は平均モル量に対する、上記ポリイソシアネートに由来するイソシアネート基の合計モル量又は平均モル量の比、即ち、イソシアネートインデックス(NCO/OHの当量比)で決定される。本発明において、このイソシアネートインデックスは、0.8~1.1であり、好ましくは0.9~1.05である。 The content of the polyisocyanate contained in the coating composition of the present invention is not particularly limited, but the content of the isocyanate group derived from the above polyisocyanate relative to the total molar amount or the average molar amount of hydroxy groups derived from the above polyol composition The ratio of the total molar amount or the average molar amount, that is, the isocyanate index (NCO / OH equivalent ratio) is determined. In the present invention, this isocyanate index is 0.8 to 1.1, preferably 0.9 to 1.05.
 本発明の塗料組成物は、更に、染料、顔料、可塑剤、触媒、防かび剤、消泡剤、レベリング剤、顔料分散剤、沈降防止剤、たれ防止剤、増粘剤、艶消し剤、光安定剤、紫外線吸収剤、離型剤等の添加剤を含有することができる。 The coating composition of the present invention further comprises dyes, pigments, plasticizers, catalysts, fungicides, antifoaming agents, antifoaming agents, leveling agents, pigment dispersants, antisettling agents, anti-sagging agents, thickeners, matting agents, Additives such as light stabilizers, ultraviolet light absorbers and mold release agents can be contained.
 本発明の塗料組成物は、上記本発明のポリオール組成物と、ポリイソシアネートとを、所定のイソシアネートインデックスに対応する量で混合することにより、製造することができる。 The coating composition of the present invention can be produced by mixing the polyol composition of the present invention and a polyisocyanate in an amount corresponding to a predetermined isocyanate index.
 本発明の塗料組成物は、金属、セラミックス等の無機材料、又は、プラスチック、ゴム等の有機材料を含む被塗物への塗布に好適である。被塗物への塗布方法としては、スプレーコート法、ロールコート法、刷毛塗り法、スピンコート法、バーコート法、リバースコート法、スリットコート法、ディッピング法、キスコート法、リバースキスコート法、エアナイフコート法、カーテンコート法、ロッドコート法、グラビアコート法、ダイコート法等を適用することができる。 The coating composition of the present invention is suitable for application to a substrate including an inorganic material such as metal or ceramic, or an organic material such as plastic or rubber. As a method of applying to an object to be coated, a spray coating method, a roll coating method, a brush coating method, a spin coating method, a bar coating method, a reverse coating method, a slit coating method, a dipping method, a kiss coating method, a reverse kiss coating method, an air knife A coating method, a curtain coating method, a rod coating method, a gravure coating method, a die coating method or the like can be applied.
 本発明において、塗料組成物を被塗物に塗布した後、得られた塗膜を、大気等の雰囲気において、20℃~100℃の範囲の温度で少なくとも1時間かけてウレタン化反応させ、更に、20℃~100℃の範囲の温度で少なくとも1時間放置することにより、ウレタン化反応を促進、完結させて、自己修復機能を有する皮膜を得ることができる。自己修復機能を有する皮膜を得るための塗膜の厚さは、少なくとも10μmである。 In the present invention, after the coating composition is applied to a substrate, the resulting coating is subjected to urethanation reaction in an atmosphere such as air at a temperature in the range of 20 ° C. to 100 ° C. for at least 1 hour. By leaving at least 1 hour at a temperature in the range of 20 ° C. to 100 ° C., the urethanization reaction can be accelerated and completed to obtain a film having a self-repairing function. The thickness of the coating for obtaining a coating having a self-repairing function is at least 10 μm.
 本発明の塗料組成物を用いて得られた皮膜のデュロメータ硬さは、好ましくは60以上、より好ましくは65以上である。
 また、上記皮膜の表面に傷が付いた場合、50℃未満、例えば、20℃~45℃の雰囲気において、少なくとも1時間放置することにより、自己修復機能が発揮される。
 従って、本発明の塗料組成物は、塗装されてその表面に皮膜を有する物品の製造に好適であり、例えば、車両、鉄道車両、航空機、船舶、宇宙機、潜水艇、雪上車、山岳地又は遊園地のゴンドラ、遊戯乗り物部品等の内装部品又は外装部品や、電子機器、家電製品、ボイラー配管、排気管、ハウジング材、ドア材、手すり等の基体の表面への皮膜形成に好適である。
The durometer hardness of the film obtained using the paint composition of the present invention is preferably 60 or more, more preferably 65 or more.
In addition, when the surface of the film is scratched, the self-repairing function is exhibited by leaving it in an atmosphere of less than 50 ° C., for example, 20 ° C. to 45 ° C. for at least one hour.
Accordingly, the coating composition of the present invention is suitable for the production of an article coated and having a film on the surface thereof, for example, a vehicle, a railway vehicle, an aircraft, a ship, a spacecraft, a submersible, a snowmobile, a mountain area or It is suitable for forming a film on the surface of an interior part or exterior part such as a gondola of an amusement park, a play vehicle part, etc., an electronic device, a home appliance, a boiler pipe, an exhaust pipe, a housing material, a door material, a handrail or the like.
 本発明の塗料組成物は、従来、公知の塗料に配合し、同様の効果を与える添加剤(塗料用添加剤組成物)として用いることもできる。
 本発明の塗料組成物からなる添加剤の塗料への添加量は、特に限定されないが、皮膜の表面に傷が付いた場合に、自己修復機能が確実に発揮されることから、上記添加剤の固形分は、塗料の固形分100質量部に対して、好ましくは0.1~40質量部、より好ましくは、0.2~30質量部である。
The coating composition of the present invention can also be used as an additive (coating composition for paint) which is conventionally blended in a known coating and gives the same effect.
The additive amount of the additive comprising the coating composition of the present invention to the coating is not particularly limited, but the self-repairing function is surely exerted when the surface of the film is scratched. The solid content is preferably 0.1 to 40 parts by mass, more preferably 0.2 to 30 parts by mass, with respect to 100 parts by mass of the solid content of the paint.
 上記添加剤が使用できる塗料に含まれるベース樹脂又はベースゴムは、特に制限されず、アルキド樹脂、アクリル樹脂、アクリルウレタン樹脂、メラミン樹脂、ウレタン樹脂、エポキシ樹脂、クマロン樹脂、尿素樹脂、フェノール樹脂、塩化ビニル樹脂、シリコーン樹脂、フッ素樹脂、ナイロン樹脂、スチレン・ブタジエンゴム、アクリロニトリル・ブタジエンゴム、石油樹脂、ロジン、乾性油、ボイル油、アセチルセルロース、ニトロセルロース等が挙げられる。 The base resin or base rubber contained in the paint which can use the above additive is not particularly limited, and alkyd resin, acrylic resin, acrylic urethane resin, melamine resin, urethane resin, epoxy resin, coumarone resin, urea resin, phenol resin, Examples include vinyl chloride resin, silicone resin, fluorine resin, nylon resin, styrene butadiene rubber, acrylonitrile butadiene rubber, petroleum resin, rosin, drying oil, boiled oil, acetyl cellulose, nitrocellulose and the like.
1.ポリオール組成物の製造
  実験例1-1
 撹拌機、検水管、温度計及び窒素吹き込みラインを備えた四つ口コルベンの内部を窒素ガスで置換した後、アジピン酸111質量部、1,4-ブタンジオール36質量部、3-メチル-1,5-ペンタンジオール48質量部及びトリメチロールプロパン105質量部を仕込み、窒素ガスを導入しながら140℃まで昇温した。この温度で、水を溜出させながらエステル化反応を開始し、220℃まで昇温して反応を継続した。その後、反応液を80℃に冷却し、オクチル酸第一錫0.03質量部を添加し、200℃まで昇温した。その際、コルベンの内部を減圧条件とし、更に水を溜去させながら、反応生成物の酸価が1.0mgKOH/g以下になるまで加熱を続けた。これにより、分子量が352、平均ヒドロキシ基数が3、水酸基価が478.0mgKOH/g、酸価が0.7mgKOH/gのポリエステルポリオール(以下、「ポルオール(A1)」という)を得た。
 次に、このポリオール(A1)と、1,4-シクロヘキサンジメタノール(B1)とを、質量比8:2でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S1)」という)を得た。
 得られたポリオール組成物(S1)の平均ヒドロキシ基数は2.8であり、平均水酸基価は538mgKOH/gであり、平均分子量は311である(表1参照)。
1. Production of Polyol Composition Experimental Example 1-1
After replacing the inside of the four-neck Kolben equipped with a stirrer, a water test tube, a thermometer and a nitrogen blowing line with nitrogen gas, 111 parts by mass of adipic acid, 36 parts by mass of 1,4-butanediol, 3-methyl-1 48 parts by mass of 5-pentanediol and 105 parts by mass of trimethylolpropane were charged, and the temperature was raised to 140 ° C. while introducing nitrogen gas. At this temperature, the esterification reaction was started while distilling out water, and the temperature was raised to 220 ° C. to continue the reaction. Thereafter, the reaction solution was cooled to 80 ° C., 0.03 parts by mass of stannous octoate was added, and the temperature was raised to 200 ° C. At that time, heating was continued until the acid value of the reaction product became 1.0 mg KOH / g or less while setting the inside of the Kolben under reduced pressure conditions and further distilling off water. As a result, a polyester polyol having a molecular weight of 352, an average number of hydroxy groups of 3, a hydroxyl value of 478.0 mg KOH / g, and an acid value of 0.7 mg KOH / g (hereinafter referred to as "polol (A1)") was obtained.
Next, this polyol (A1) and 1,4-cyclohexanedimethanol (B1) are blended at a mass ratio of 8: 2 to obtain a polyol composition (hereinafter referred to as "polyol composition (S1)"). The
The average hydroxy group number of the obtained polyol composition (S1) is 2.8, the average hydroxyl value is 538 mg KOH / g, and the average molecular weight is 311 (see Table 1).
  実験例1-2
 上記ポリオール(A1)と、1,4-シクロヘキサンジメタノール(B1)とを、質量比7:3でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S2)」という)を得た。
 得られたポリオール組成物(S2)の平均ヒドロキシ基数は2.5であり、平均水酸基価は568mgKOH/gであり、平均分子量は290である(表1参照)。
Experimental Example 1-2
The polyol (A1) and 1,4-cyclohexanedimethanol (B1) were blended at a mass ratio of 7: 3 to obtain a polyol composition (hereinafter referred to as "polyol composition (S2)").
The average hydroxy group number of the obtained polyol composition (S2) is 2.5, the average hydroxyl value is 568 mg KOH / g, and the average molecular weight is 290 (see Table 1).
  実験例1-3
 撹拌機、検水管、温度計及び窒素吹き込みラインを備えた四つ口コルベンの内部を窒素ガスで置換した後、セバシン酸138質量部、1,3-プロパンジオール27質量部、3-メチル-1,5-ペンタンジオール42質量部及びトリメチロールプロパン93質量部を仕込み、窒素ガスを導入しながら140℃まで昇温した。この温度で、水を溜出させながらエステル化反応を開始し、220℃まで昇温して反応を継続した。その後、反応液を80℃に冷却し、オクチル酸第一錫0.03質量部を添加し、200℃まで昇温した。その際、コルベンの内部を減圧条件とし、更に水を溜去させながら、反応生成物の酸価が1mgKOH/g以下になるまで加熱を続けた。これにより、分子量が402、平均ヒドロキシ基数が3、水酸基価が419.0mgKOH/g、酸価が0.7mgKOH/gのポリエステルポリオール(以下、「ポルオール(A2)」という)を得た。
 次に、このポリオール(A2)と、1,4-シクロヘキサンジメタノール(B1)とを、質量比8:2でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S3)」という)を得た。
 得られたポリオール組成物(S3)の平均ヒドロキシ基数は2.8であり、平均水酸基価は491mgKOH/gであり、平均分子量は350である(表1参照)。
Experimental Example 1-3
After replacing the inside of the four-neck Kolben equipped with a stirrer, a water test tube, a thermometer and a nitrogen blowing line with nitrogen gas, 138 parts by mass of sebacic acid, 27 parts by mass of 1,3-propanediol, 3-methyl-1 42 parts by mass of 5, 5-pentanediol and 93 parts by mass of trimethylolpropane were charged, and the temperature was raised to 140 ° C. while introducing nitrogen gas. At this temperature, the esterification reaction was started while distilling out water, and the temperature was raised to 220 ° C. to continue the reaction. Thereafter, the reaction solution was cooled to 80 ° C., 0.03 parts by mass of stannous octoate was added, and the temperature was raised to 200 ° C. At that time, heating was continued until the acid value of the reaction product became 1 mgKOH / g or less while setting the inside of the Kolben under reduced pressure conditions and further distilling off water. As a result, a polyester polyol having a molecular weight of 402, an average number of hydroxy groups of 3, a hydroxyl value of 419.0 mg KOH / g, and an acid value of 0.7 mg KOH / g (hereinafter referred to as "polol (A2)") was obtained.
Next, this polyol (A2) and 1,4-cyclohexanedimethanol (B1) are blended at a mass ratio of 8: 2, to obtain a polyol composition (hereinafter referred to as "polyol composition (S3)"). The
The average hydroxy group number of the obtained polyol composition (S3) is 2.8, the average hydroxyl value is 491 mg KOH / g, and the average molecular weight is 350 (see Table 1).
  実験例1-4
 上記ポリオール(A2)と、1,4-シクロヘキサンジメタノール(B1)とを、質量比7:3でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S4)」という)を得た。
 得られたポリオール組成物(S4)の平均ヒドロキシ基数は2.5であり、平均水酸基価は527mgKOH/gであり、平均分子量は324である(表1参照)。
Experimental Example 1-4
The polyol (A2) and 1,4-cyclohexanedimethanol (B1) were blended at a mass ratio of 7: 3 to obtain a polyol composition (hereinafter referred to as "polyol composition (S4)").
The average hydroxy group number of the obtained polyol composition (S4) is 2.5, the average hydroxyl value is 527 mg KOH / g, and the average molecular weight is 324 (see Table 1).
  実験例1-5
 上記ポリオール(A2)と、ビスフェノールAのプロピレンオキサイド付加物(B2)(ADEKA社製「BPX-11」)とを、質量比6:4でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S5)」という)を得た。
 得られたポリオール組成物(S5)の平均ヒドロキシ基数は2.6であり、平均水酸基価は367mgKOH/gであり、平均分子量は383である(表1参照)。
Experimental Example 1-5
The polyol (A2) and a propylene oxide adduct of bisphenol A (B2) ("BPX-11" manufactured by ADEKA) are blended at a mass ratio of 6: 4, and a polyol composition (hereinafter referred to as "polyol composition S5) say ").
The average hydroxyl group number of the obtained polyol composition (S5) is 2.6, the average hydroxyl value is 367 mg KOH / g, and the average molecular weight is 383 (see Table 1).
  実験例1-6
 撹拌機、検水管、温度計及び窒素吹き込みラインを備えた四つ口コルベンの内部を窒素ガスで置換した後、アジピン酸105質量部、3-メチル-1,5-ペンタンジオール45質量部及びトリメチロールプロパン150質量部を仕込み、窒素ガスを導入しながら140℃まで昇温した。この温度で、水を溜出させながらエステル化反応を開始し、220℃まで昇温して反応を継続した。その後、反応液を80℃に冷却し、オクチル酸第一錫0.03質量部を添加し、200℃まで昇温した。その際、コルベンの内部を減圧条件とし、更に水を溜去させながら、反応生成物の酸価が1mgKOH/g以下になるまで加熱を続けた。これにより、分子量が374、平均ヒドロキシ基数が3.5、水酸基価が524.0mgKOH/g、酸価が0.7mgKOH/gのポリエステルポリオール(以下、「ポルオール(A3)」という)を得た。
 次に、このポリオール(A3)と、1,4-シクロヘキサンジメタノール(B1)とを、質量比8:2でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S6)」という)を得た。
 得られたポリオール組成物(S6)の平均ヒドロキシ基数は3.2であり、平均水酸基価は575mgKOH/gであり、平均分子量は328である(表1参照)。
Experimental Example 1-6
After replacing the inside of the four-neck Kolben equipped with a stirrer, a water test tube, a thermometer and a nitrogen blowing line with nitrogen gas, 105 parts by mass of adipic acid, 45 parts by mass of 3-methyl-1,5-pentanediol and 150 parts by mass of methylolpropane were charged, and the temperature was raised to 140 ° C. while introducing nitrogen gas. At this temperature, the esterification reaction was started while distilling out water, and the temperature was raised to 220 ° C. to continue the reaction. Thereafter, the reaction solution was cooled to 80 ° C., 0.03 parts by mass of stannous octoate was added, and the temperature was raised to 200 ° C. At that time, heating was continued until the acid value of the reaction product became 1 mgKOH / g or less while setting the inside of the Kolben under reduced pressure conditions and further distilling off water. As a result, a polyester polyol having a molecular weight of 374, an average number of hydroxy groups of 3.5, a hydroxyl value of 524.0 mg KOH / g, and an acid value of 0.7 mg KOH / g (hereinafter referred to as "polol (A3)") was obtained.
Next, this polyol (A3) and 1,4-cyclohexanedimethanol (B1) are blended at a mass ratio of 8: 2 to obtain a polyol composition (hereinafter referred to as "polyol composition (S6)"). The
The average hydroxy group number of the obtained polyol composition (S6) is 3.2, the average hydroxyl value is 575 mg KOH / g, and the average molecular weight is 328 (see Table 1).
  実験例1-7
 撹拌機、検水管、温度計及び窒素吹き込みラインを備えた四つ口コルベンの内部を窒素ガスで置換した後、アジピン酸120質量部、1,4-ブタンジオール72質量部及びトリメチロールプロパン108質量部を仕込み、窒素ガスを導入しながら150℃まで昇温した。この温度で、水を溜出させながらエステル化反応を開始し、220℃まで昇温して反応を継続した。その後、反応液を80℃に冷却し、オクチル酸第一錫0.03質量部を添加し、180℃まで昇温した。その際、コルベンの内部を減圧条件とし、更に水を溜去させながら、反応生成物の酸価が1mgKOH/g以下になるまで加熱を続けた。これにより、分子量が338、平均ヒドロキシ基数が3、水酸基価が497.0mgKOH/g、酸価が0.8mgKOH/gのポリエステルポリオール(以下、「ポルオール(A4)」という)を得た。
 次に、このポリオール(A4)と、1,4-シクロヘキサンジメタノール(B1)とを、質量比8:2でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S7)」という)を得た。
 得られたポリオール組成物(S7)の平均ヒドロキシ基数は2.8であり、平均水酸基価は554mgKOH/gであり、平均分子量は300である(表1参照)。
Experimental Example 1-7
After replacing the inside of the four-neck Kolben equipped with a stirrer, a water test tube, a thermometer and a nitrogen blowing line with nitrogen gas, 120 parts by mass of adipic acid, 72 parts by mass of 1,4-butanediol and 108 parts by mass of trimethylolpropane Parts were charged and the temperature was raised to 150.degree. C. while introducing nitrogen gas. At this temperature, the esterification reaction was started while distilling out water, and the temperature was raised to 220 ° C. to continue the reaction. Thereafter, the reaction solution was cooled to 80 ° C., 0.03 parts by mass of stannous octoate was added, and the temperature was raised to 180 ° C. At that time, heating was continued until the acid value of the reaction product became 1 mgKOH / g or less while setting the inside of the Kolben under reduced pressure conditions and further distilling off water. As a result, a polyester polyol having a molecular weight of 338, an average number of hydroxy groups of 3, a hydroxyl value of 497.0 mg KOH / g, and an acid value of 0.8 mg KOH / g (hereinafter referred to as "polol (A4)") was obtained.
Next, this polyol (A4) and 1,4-cyclohexanedimethanol (B1) are blended at a mass ratio of 8: 2 to obtain a polyol composition (hereinafter referred to as "polyol composition (S7)"). The
The average hydroxy group number of the obtained polyol composition (S7) is 2.8, the average hydroxyl value is 554 mg KOH / g, and the average molecular weight is 300 (see Table 1).
  実験例1-8
 上記ポリオール(A4)と、上記ビスフェノールAのプロピレンオキサイド付加物(B2)とを、質量比9:1でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S8)」という)を得た。
 得られたポリオール組成物(S8)の平均ヒドロキシ基数は2.9であり、平均水酸基価は479mgKOH/gであり、平均分子量は340である(表1参照)。
Experimental Example 1-8
The polyol (A4) and the propylene oxide adduct of bisphenol A (B2) were blended at a mass ratio of 9: 1 to obtain a polyol composition (hereinafter referred to as "polyol composition (S8)").
The average hydroxyl group number of the obtained polyol composition (S8) is 2.9, the average hydroxyl value is 479 mg KOH / g, and the average molecular weight is 340 (see Table 1).
  実験例1-9
 上記ポリオール(A4)と、上記ビスフェノールAのプロピレンオキサイド付加物(B2)とを、質量比8:2でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S9)」という)を得た。
 得られたポリオール組成物(S9)の平均ヒドロキシ基数は2.8であり、平均水酸基価は461mgKOH/gであり、平均分子量は342である(表1参照)。
Experimental Example 1-9
The polyol (A4) and the propylene oxide adduct of bisphenol A (B2) were blended at a mass ratio of 8: 2, to obtain a polyol composition (hereinafter referred to as "polyol composition (S9)").
The average hydroxy group number of the obtained polyol composition (S9) is 2.8, the average hydroxyl value is 461 mg KOH / g, and the average molecular weight is 342 (see Table 1).
  実験例1-10
 上記ポリオール(A4)と、上記ビスフェノールAのプロピレンオキサイド付加物(B2)とを、質量比7:3でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S10)」という)を得た。
 得られたポリオール組成物(S10)の平均ヒドロキシ基数は2.5であり、平均水酸基価は443mgKOH/gであり、平均分子量は343である(表1参照)。
Experimental Example 1-10
The polyol (A4) and the propylene oxide adduct of bisphenol A (B2) were blended at a mass ratio of 7: 3 to obtain a polyol composition (hereinafter referred to as "polyol composition (S10)").
The average hydroxy group number of the obtained polyol composition (S10) is 2.5, the average hydroxyl value is 443 mg KOH / g, and the average molecular weight is 343 (see Table 1).
  実験例1-11
 撹拌機、検水管、温度計及び窒素吹き込みラインを備えた四つ口コルベンの内部を窒素ガスで置換した後、アジピン酸117質量部、1,4-ブタンジオール75質量部、3-メチル-1,5-ペンタンジオール51質量部及びトリメチロールプロパン57質量部を仕込み、窒素ガスを導入しながら140℃まで昇温した。この温度で、水を溜出させながらエステル化反応を開始し、220℃まで昇温して反応を継続した。その後、反応液を80℃に冷却し、オクチル酸第一錫0.03質量部を添加し、200℃まで昇温した。その際、コルベンの内部を減圧条件とし、更に水を溜去させながら、反応生成物の酸価が1mgKOH/g以下になるまで加熱を続けた。これにより、分子量が331、平均ヒドロキシ基数が2.5、水酸基価が424.0mgKOH/g、酸価が0.6mgKOH/gのポリエステルポリオール(以下、「ポルオール(A5)」という)を得た。
 次に、このポリオール(A5)と、上記ビスフェノールAのプロピレンオキサイド付加物(B2)とを、質量比8:2でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S11)」という)を得た。
 得られたポリオール組成物(S11)の平均ヒドロキシ基数は2.4であり、平均水酸基価は403mgKOH/gであり、平均分子量は335である(表1参照)。
Experimental Example 1-11
After replacing the inside of the four-neck Kolben equipped with a stirrer, a water test tube, a thermometer and a nitrogen blowing line with nitrogen gas, 117 parts by mass of adipic acid, 75 parts by mass of 1,4-butanediol, 3-methyl-1 51 parts by mass of 5, 5-pentanediol and 57 parts by mass of trimethylolpropane were charged, and the temperature was raised to 140 ° C. while introducing nitrogen gas. At this temperature, the esterification reaction was started while distilling out water, and the temperature was raised to 220 ° C. to continue the reaction. Thereafter, the reaction solution was cooled to 80 ° C., 0.03 parts by mass of stannous octoate was added, and the temperature was raised to 200 ° C. At that time, heating was continued until the acid value of the reaction product became 1 mgKOH / g or less while setting the inside of the Kolben under reduced pressure conditions and further distilling off water. As a result, a polyester polyol having a molecular weight of 331, an average number of hydroxy groups of 2.5, a hydroxyl value of 424.0 mg KOH / g, and an acid value of 0.6 mg KOH / g (hereinafter referred to as "polol (A5)") was obtained.
Next, this polyol (A5) and the propylene oxide adduct of bisphenol A (B2) are blended at a mass ratio of 8: 2, and a polyol composition (hereinafter referred to as "polyol composition (S11)") is obtained. Obtained.
The average hydroxyl group number of the obtained polyol composition (S11) is 2.4, the average hydroxyl value is 403 mg KOH / g, and the average molecular weight is 335 (see Table 1).
  実験例1-12
 上記ポリオール(A5)と、上記ビスフェノールAのプロピレンオキサイド付加物(B2)とを、質量比7:3でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S12)」という)を得た。
 得られたポリオール組成物(S12)の平均ヒドロキシ基数は2.4であり、平均水酸基価は392mgKOH/gであり、平均分子量は338である(表1参照)。
Experimental Example 1-12
The polyol (A5) and the propylene oxide adduct of bisphenol A (B2) were blended at a mass ratio of 7: 3 to obtain a polyol composition (hereinafter referred to as "polyol composition (S12)").
The average hydroxy group number of the obtained polyol composition (S12) is 2.4, the average hydroxyl value is 392 mg KOH / g, and the average molecular weight is 338 (see Table 1).
  実験例1-13
 撹拌機、検水管、温度計及び窒素吹き込みラインを備えた四つ口コルベンの内部を窒素ガスで置換した後、アジピン酸147質量部、1,4-ブタンジオール93質量部及び3-メチル-1,5-ペンタンジオール60質量部を仕込み、窒素ガスを導入しながら140℃まで昇温した。この温度で、水を溜出させながらエステル化反応を開始し、220℃まで昇温して反応を継続した。その後、反応液を80℃に冷却し、オクチル酸第一錫0.03質量部を添加し、200℃まで昇温した。その際、コルベンの内部を減圧条件とし、更に水を溜去させながら、反応生成物の酸価が1mgKOH/g以下になるまで加熱を続けた。これにより、分子量が519、平均ヒドロキシ基数が2、水酸基価が216.0mgKOH/g、酸価が0.7mgKOH/gのポリエステルポリオール(以下、「ポルオール(A6)」という)を得た。
 次に、このポリオール(A6)と、上記ビスフェノールAのプロピレンオキサイド付加物(B2)とを、質量比8:2でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S13)」という)を得た。
 得られたポリオール組成物(S13)の平均ヒドロキシ基数は2.0であり、平均水酸基価は236mgKOH/gであり、平均分子量は486である(表1参照)。
Experimental Example 1-13
After replacing the inside of the four-neck Kolben equipped with a stirrer, a water test tube, a thermometer and a nitrogen blowing line with nitrogen gas, 147 parts by mass of adipic acid, 93 parts by mass of 1,4-butanediol and 3-methyl-1 60 parts by mass of 5, 5-pentanediol was charged, and the temperature was raised to 140 ° C. while introducing nitrogen gas. At this temperature, the esterification reaction was started while distilling out water, and the temperature was raised to 220 ° C. to continue the reaction. Thereafter, the reaction solution was cooled to 80 ° C., 0.03 parts by mass of stannous octoate was added, and the temperature was raised to 200 ° C. At that time, heating was continued until the acid value of the reaction product became 1 mgKOH / g or less while setting the inside of the Kolben under reduced pressure conditions and further distilling off water. As a result, a polyester polyol having a molecular weight of 519, an average number of hydroxy groups of 2, a hydroxyl value of 216.0 mg KOH / g, and an acid value of 0.7 mg KOH / g (hereinafter referred to as "polol (A6)") was obtained.
Next, this polyol (A6) and the propylene oxide adduct of bisphenol A (B2) are blended at a mass ratio of 8: 2, and a polyol composition (hereinafter referred to as "polyol composition (S13)") is obtained. Obtained.
The average hydroxy group number of the obtained polyol composition (S13) is 2.0, the average hydroxyl value is 236 mg KOH / g, and the average molecular weight is 486 (see Table 1).
  実験例1-14
 上記ポリオール(A6)と、上記ビスフェノールAのプロピレンオキサイド付加物(B2)とを、質量比7:3でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S14)」という)を得た。
 得られたポリオール組成物(S14)の平均ヒドロキシ基数は2.0であり、平均水酸基価は246mgKOH/gであり、平均分子量は470である(表1参照)。
Experimental Example 1-14
The polyol (A6) and the propylene oxide adduct of bisphenol A (B2) were blended at a mass ratio of 7: 3 to obtain a polyol composition (hereinafter referred to as "polyol composition (S14)").
The average hydroxyl group number of the obtained polyol composition (S14) is 2.0, the average hydroxyl value is 246 mg KOH / g, and the average molecular weight is 470 (see Table 1).
  実験例1-15
 撹拌機、検水管、温度計及び窒素吹き込みラインを備えた四つ口コルベンの内部を窒素ガスで置換した後、アジピン酸126質量部及びトリメチロールプロパン174質量部を仕込み、窒素ガスを導入しながら140℃まで昇温した。この温度で、水を溜出させながらエステル化反応を開始し、220℃まで昇温して反応を継続した。その後、反応液を80℃に冷却し、オクチル酸第一錫0.03質量部を添加し、200℃まで昇温した。その際、コルベンの内部を減圧条件とし、更に水を溜去させながら、反応生成物の酸価が1mgKOH/g以下になるまで加熱を続けた。これにより、分子量が623、平均ヒドロキシ基数が5、水酸基価が450.0mgKOH/g、酸価が0.7mgKOH/gのポリエステルポリオール(以下、「ポルオール(A7)」という)を得た。
 次に、このポリオール(A7)と、上記ビスフェノールAのプロピレンオキサイド付加物(B2)とを、質量比8:2でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S15)」という)を得た。
 得られたポリオール組成物(S15)の平均ヒドロキシ基数は4.4であり、平均水酸基価は424mgKOH/gであり、平均分子量は569である(表1参照)。
Experimental Example 1-15
After replacing the inside of a four-neck Kolben equipped with a stirrer, a water test tube, a thermometer and a nitrogen blowing line with nitrogen gas, 126 parts by mass of adipic acid and 174 parts by mass of trimethylolpropane are charged, and nitrogen gas is introduced The temperature was raised to 140 ° C. At this temperature, the esterification reaction was started while distilling out water, and the temperature was raised to 220 ° C. to continue the reaction. Thereafter, the reaction solution was cooled to 80 ° C., 0.03 parts by mass of stannous octoate was added, and the temperature was raised to 200 ° C. At that time, heating was continued until the acid value of the reaction product became 1 mgKOH / g or less while setting the inside of the Kolben under reduced pressure conditions and further distilling off water. As a result, a polyester polyol having a molecular weight of 623, an average number of hydroxy groups of 5, a hydroxyl value of 450.0 mg KOH / g, and an acid value of 0.7 mg KOH / g (hereinafter referred to as "polol (A7)") was obtained.
Next, this polyol (A7) and the propylene oxide adduct of bisphenol A (B2) are blended at a mass ratio of 8: 2, and a polyol composition (hereinafter referred to as "polyol composition (S15)") is obtained. Obtained.
The average hydroxyl group number of the obtained polyol composition (S15) is 4.4, the average hydroxyl value is 424 mg KOH / g, and the average molecular weight is 569 (see Table 1).
  実験例1-16
 上記ポリオール(A7)と、上記ビスフェノールAのプロピレンオキサイド付加物(B2)とを、質量比7:3でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S16)」という)を得た。
 得られたポリオール組成物(S16)の平均ヒドロキシ基数は4.1であり、平均水酸基価は410mgKOH/gであり、平均分子量は543である(表1参照)。
Experimental Example 1-16
The polyol (A7) and the propylene oxide adduct of bisphenol A (B2) were blended at a mass ratio of 7: 3 to obtain a polyol composition (hereinafter referred to as "polyol composition (S16)").
The average hydroxy group number of the obtained polyol composition (S16) is 4.1, the average hydroxyl value is 410 mg KOH / g, and the average molecular weight is 543 (see Table 1).
  実験例1-17
 上記ポリオール(A2)と、1,4-ブタンジオール(B3)とを、質量比85:15でブレンドし、ポリオール組成物(以下、「ポリオール組成物(S17)」という)を得た。
 得られたポリオール組成物(S17)の平均ヒドロキシ基数は2.9であり、平均水酸基価は543mgKOH/gであり、平均分子量は355である(表1参照)。
Experimental Example 1-17
The polyol (A2) and 1,4-butanediol (B3) were blended at a mass ratio of 85:15 to obtain a polyol composition (hereinafter referred to as "polyol composition (S17)").
The average hydroxyl group number of the obtained polyol composition (S17) is 2.9, the average hydroxyl value is 543 mg KOH / g, and the average molecular weight is 355 (see Table 1).
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000009
2.塗料組成物の製造及び評価
 上記実験例1-1~1-17で得られたポリオール組成物と、下記のポリイソシアネートとを用いて、塗料組成物を製造した。
(C1)旭化成社製「デュラネートTSA-100」(商品名)
 イソシアヌレート構造を有し、アロファネート基を含むヘキサメチレンジイソシアネート系ポリイソシアネート
(C2)旭化成社製「デュラネートTPA-100」(商品名)
 イソシアヌレート構造を有し、アロファネート基を含まないヘキサメチレンジイソシアネート系ポリイソシアネート
(C3)旭化成社製「デュラネート24A-100」(商品名)
 ビウレット構造を有し、アロファネート基を含まないヘキサメチレンジイソシアネート系ポリイソシアネート
(C4)旭化成社製「デュラネートTSE-100」(商品名)
 アロファネート基を含むヘキサメチレンジイソシアネート系ポリイソシアネート
2. Production and Evaluation of Coating Composition The coating composition was produced using the polyol composition obtained in the above-mentioned Experimental Examples 1-1 to 1-17 and the following polyisocyanate.
(C1) "Duranate TSA-100" (trade name) manufactured by Asahi Kasei Corporation
Hexamethylene diisocyanate-based polyisocyanate having an isocyanurate structure and containing allophanate group (C2) "Duranate TPA-100" (trade name) manufactured by Asahi Kasei Corporation
Hexamethylene diisocyanate-based polyisocyanate which has isocyanurate structure and does not contain allophanate group (C3) "Duranate 24A-100" manufactured by Asahi Kasei (trade name)
Hexamethylene diisocyanate-based polyisocyanate which has biuret structure and does not contain allophanate group (C4) "Duranate TSE-100" manufactured by Asahi Kasei Co., Ltd. (trade name)
Hexamethylene diisocyanate-based polyisocyanate containing allophanate group
  実験例2-1
 上記ポリオール組成物(S1)10質量部と、上記ポリイソシアネート(C1)19.5質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T1)」という)を得た。
 次に、この塗料組成物(T1)を、アプリケーターを用いて、鋼板の表面に、乾燥後の皮膜の厚さが25μm(自己修復機能評価用及び鉛筆硬度測定用)又は10mm(ウレタン硬度測定用)となるように塗布し、大気中、25℃で1時間静置した。その後、85℃で16時間、更に25℃で24時間静置し、ポリウレタン樹脂皮膜を得た。
Experimental Example 2-1
A paint composition containing 10 parts by mass of the polyol composition (S1) and 19.5 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T1)" Got).
Next, the coating composition (T1) was applied to the surface of a steel plate using an applicator, and the thickness of the film after drying was 25 μm (for self-repair function evaluation and pencil hardness measurement) or 10 mm (urethane hardness measurement) It applied so that it might become), and it left still at 25 degreeC in air | atmosphere for 1 hour. Thereafter, the film was allowed to stand at 85 ° C. for 16 hours and further at 25 ° C. for 24 hours to obtain a polyurethane resin film.
 得られたポリウレタン樹脂皮膜について、自己修復機能及び硬さを、下記の方法により評価し、その結果を表2に示した。
(1)自己修復機能
 真鍮ブラシの先端を厚さ25μmのポリウレタン樹脂皮膜の表面に接触させた状態から、50mmの長さを、毎秒100mmの移動速度で10回往復させることにより、皮膜に傷を付けた。そして、25℃に調整された恒温室に静置し、1時間後に傷が回復して平滑になっているかどうかを確認した。傷が回復していない場合、40℃に調整された恒温室に静置し、1時間後に傷が回復して平滑になっているかどうかを確認した。
○:傷が回復した
×:傷が回復しなかった
(2)硬さ
 厚さ25μmのポリウレタン樹脂皮膜の鉛筆硬度を、JIS K5600-5-4に準じ、コーテック社製鉛筆硬度試験機を用いて測定した。荷重は750gである。また、厚さ10mmのポリウレタン樹脂皮膜のデュロメータ硬さ(タイプD)を、JIS K6253-3に準じ、ASKER社製デュロメータを用いて15秒後の測定値を記録した。
The self-repairing function and hardness of the obtained polyurethane resin film were evaluated by the following method, and the results are shown in Table 2.
(1) Self-healing function With the tip of a brass brush in contact with the surface of a 25 μm thick polyurethane resin film, a 50 mm length is reciprocated 10 times at a moving speed of 100 mm per second to scratch the film. I put it. Then, it was allowed to stand in a temperature-controlled room adjusted to 25 ° C., and after 1 hour, it was confirmed whether or not the wound was recovered and smoothed. If the wound did not recover, it was allowed to stand in a temperature-controlled room adjusted to 40 ° C., and after 1 hour it was checked whether the wound recovered and became smooth.
○: The wound was recovered ×: The wound was not recovered (2) Hardness The pencil hardness of the polyurethane resin film with a thickness of 25 μm was measured using a pencil hardness tester manufactured by Kotec in accordance with JIS K5600-5-4. It was measured. The load is 750 g. In addition, the durometer hardness (type D) of a polyurethane resin film having a thickness of 10 mm was recorded as a measurement value after 15 seconds using a durometer manufactured by ASKER in accordance with JIS K6253-3.
  実験例2-2
 上記ポリオール組成物(S2)10質量部と、上記ポリイソシアネート(C1)20.6質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T2)」という)を得た。そして、この塗料組成物(T2)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-2
A paint composition containing 10 parts by mass of the polyol composition (S2) and 20.6 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T2)" Got). And various evaluation was performed using this coating composition (T2). The results are shown in Table 2.
  実験例2-3
 上記ポリオール組成物(S3)10質量部と、上記ポリイソシアネート(C1)17.8質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T3)」という)を得た。そして、この塗料組成物(T3)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-3
10 parts by mass of the polyol composition (S3) and 17.8 parts by mass of the polyisocyanate (C1) are mixed, and a coating composition having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T3)" Got). And various evaluation was performed using this coating composition (T3). The results are shown in Table 2.
  実験例2-4
 上記ポリオール組成物(S4)10質量部と、上記ポリイソシアネート(C1)19.1質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T4)」という)を得た。そして、この塗料組成物(T4)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-4
A paint composition containing 10 parts by mass of the polyol composition (S4) and 19.1 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T4)" Got). And various evaluation was performed using this coating composition (T4). The results are shown in Table 2.
  実験例2-5
 上記ポリオール組成物(S5)10質量部と、上記ポリイソシアネート(C1)13.3質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T5)」という)を得た。そして、この塗料組成物(T5)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-5
A paint composition containing 10 parts by mass of the polyol composition (S5) and 13.3 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "paint composition (T5)" Got). And various evaluation was performed using this coating composition (T5). The results are shown in Table 2.
  実験例2-6
 上記ポリオール組成物(S6)10質量部と、上記ポリイソシアネート(C1)20.9質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T6)」という)を得た。そして、この塗料組成物(T6)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-6
A paint composition containing 10 parts by mass of the polyol composition (S6) and 20.9 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T6)" Got). And various evaluation was performed using this coating composition (T6). The results are shown in Table 2.
  実験例2-7
 上記ポリオール組成物(S7)10質量部と、上記ポリイソシアネート(C1)20.1質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T7)」という)を得た。そして、この塗料組成物(T7)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-7
A paint composition containing 10 parts by mass of the polyol composition (S7) and 20.1 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T7)" Got). And various evaluation was performed using this coating composition (T7). The results are shown in Table 2.
  実験例2-8
 上記ポリオール組成物(S8)10質量部と、上記ポリイソシアネート(C1)17.4質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T8)」という)を得た。そして、この塗料組成物(T8)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-8
A paint composition containing 10 parts by mass of the polyol composition (S8) and 17.4 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T8)" Got). And various evaluation was performed using this paint composition (T8). The results are shown in Table 2.
  実験例2-9
 上記ポリオール組成物(S9)10質量部と、上記ポリイソシアネート(C1)16.8質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T9)」という)を得た。そして、この塗料組成物(T9)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-9
10 parts by mass of the above polyol composition (S9) and 16.8 parts by mass of the above polyisocyanate (C1) are mixed, and a coating composition having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T9)" Got). And various evaluation was performed using this paint composition (T9). The results are shown in Table 2.
  実験例2-10
 上記ポリオール組成物(S9)10質量部と、上記ポリイソシアネート(C1)13.4質量部とを混合し、イソシアネートインデックスが0.8の塗料組成物(以下、「塗料組成物(T10)」という)を得た。そして、この塗料組成物(T10)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-10
10 parts by mass of the polyol composition (S9) and 13.4 parts by mass of the polyisocyanate (C1) are mixed, and a coating composition having an isocyanate index of 0.8 (hereinafter referred to as "coating composition (T10)" Got). And various evaluation was performed using this paint composition (T10). The results are shown in Table 2.
  実験例2-11
 上記ポリオール組成物(S9)10質量部と、上記ポリイソシアネート(C1)18.4質量部とを混合し、イソシアネートインデックスが1.1の塗料組成物(以下、「塗料組成物(T11)」という)を得た。そして、この塗料組成物(T11)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-11
A paint composition containing 10 parts by mass of the polyol composition (S9) and 18.4 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.1 (hereinafter referred to as "coating composition (T11)" Got). And various evaluation was performed using this coating composition (T11). The results are shown in Table 2.
  実験例2-12
 上記ポリオール組成物(S9)10質量部と、上記ポリイソシアネート(C2)14.9質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T12)」という)を得た。そして、この塗料組成物(T12)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-12
A paint composition containing 10 parts by mass of the polyol composition (S9) and 14.9 parts by mass of the polyisocyanate (C2) and having an isocyanate index of 1.0 (hereinafter referred to as "paint composition (T12)" Got). And various evaluation was performed using this paint composition (T12). The results are shown in Table 2.
  実験例2-13
 上記ポリオール組成物(S9)10質量部と、上記ポリイソシアネート(C2)6.8質量部と、上記ポリイソシアネート(C4)15.8質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T13)」という)を得た。そして、この塗料組成物(T13)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-13
10 parts by mass of the above-mentioned polyol composition (S9), 6.8 parts by mass of the above-mentioned polyisocyanate (C2), and 15.8 parts by mass of the above-mentioned polyisocyanate (C4) An article (hereinafter, referred to as "coating composition (T13)") was obtained. And various evaluation was performed using this coating composition (T13). The results are shown in Table 2.
  実験例2-14
 上記ポリオール組成物(S9)10質量部と、上記ポリイソシアネート(C3)14.7質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T14)」という)を得た。そして、この塗料組成物(T14)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-14
A paint composition containing 10 parts by mass of the polyol composition (S9) and 14.7 parts by mass of the polyisocyanate (C3) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T14)" Got). And various evaluation was performed using this coating composition (T14). The results are shown in Table 2.
  実験例2-15
 上記ポリオール組成物(S10)10質量部と、上記ポリイソシアネート(C1)16.0質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T15)」という)を得た。そして、この塗料組成物(T15)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-15
A paint composition containing 10 parts by mass of the polyol composition (S10) and 16.0 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T15)" Got). And various evaluation was performed using this coating composition (T15). The results are shown in Table 2.
  実験例2-16
 上記ポリオール組成物(S11)10質量部と、上記ポリイソシアネート(C1)14.6質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T16)」という)を得た。そして、この塗料組成物(T16)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-16
A paint composition containing 10 parts by mass of the polyol composition (S11) and 14.6 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "paint composition (T16)" Got). And various evaluation was performed using this coating composition (T16). The results are shown in Table 2.
  実験例2-17
 上記ポリオール組成物(S12)10質量部と、上記ポリイソシアネート(C1)14.2質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T17)」という)を得た。そして、この塗料組成物(T17)を用いて、各種評価を行った。その結果を表2に示した。
Experimental Example 2-17
A paint composition containing 10 parts by mass of the polyol composition (S12) and 14.2 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T17)" Got). And various evaluation was performed using this coating composition (T17). The results are shown in Table 2.
  実験例2-18
 上記ポリオール組成物(S13)10質量部と、上記ポリイソシアネート(C1)8.6質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T18)」という)を得た。そして、この塗料組成物(T18)を用いて、各種評価を行った。その結果を表3に示した。
Experimental Example 2-18
A paint composition containing 10 parts by mass of the polyol composition (S13) and 8.6 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T18)" Got). And various evaluation was performed using this coating composition (T18). The results are shown in Table 3.
  実験例2-19
 上記ポリオール組成物(S14)10質量部と、上記ポリイソシアネート(C1)8.9質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T19)」という)を得た。そして、この塗料組成物(T19)を用いて、各種評価を行った。その結果を表3に示した。
Experimental Example 2-19
A paint composition containing 10 parts by mass of the polyol composition (S14) and 8.9 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T19)" Got). And various evaluation was performed using this paint composition (T19). The results are shown in Table 3.
  実験例2-20
 上記ポリオール組成物(S15)10質量部と、上記ポリイソシアネート(C1)15.4質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T20)」という)を得た。そして、この塗料組成物(T20)を用いて、各種評価を行った。その結果を表3に示した。
Experimental Example 2-20
A paint composition containing 10 parts by mass of the polyol composition (S15) and 15.4 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T20)" Got). And various evaluation was performed using this paint composition (T20). The results are shown in Table 3.
  実験例2-21
 上記ポリオール組成物(S16)10質量部と、上記ポリイソシアネート(C1)14.9質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T21)」という)を得た。そして、この塗料組成物(T21)を用いて、各種評価を行った。その結果を表3に示した。
Experimental Example 2-21
A paint composition containing 10 parts by mass of the polyol composition (S16) and 14.9 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T21)" Got). And various evaluation was performed using this coating composition (T21). The results are shown in Table 3.
  実験例2-22
 上記ポリオール組成物(S9)10質量部と、上記ポリイソシアネート(C1)11.7質量部とを混合し、イソシアネートインデックスが0.7の塗料組成物(以下、「塗料組成物(T22)」という)を得た。そして、この塗料組成物(T22)を用いて、各種評価を行った。その結果を表3に示した。
Experimental Example 2-22
A paint composition containing 10 parts by mass of the polyol composition (S9) and 11.7 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 0.7 (hereinafter referred to as "coating composition (T22)" Got). And various evaluation was performed using this coating composition (T22). The results are shown in Table 3.
  実験例2-23
 上記ポリオール組成物(S9)10質量部と、上記ポリイソシアネート(C1)20.1質量部とを混合し、イソシアネートインデックスが1.2の塗料組成物(以下、「塗料組成物(T23)」という)を得た。そして、この塗料組成物(T23)を用いて、各種評価を行った。その結果を表3に示した。
Experimental Example 2-23
A paint composition containing 10 parts by mass of the polyol composition (S9) and 20.1 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.2 (hereinafter referred to as "coating composition (T23)" Got). And various evaluation was performed using this coating composition (T23). The results are shown in Table 3.
  実験例2-24
 上記ポリオール組成物(S17)10質量部と、上記ポリイソシアネート(C1)19.0質量部とを混合し、イソシアネートインデックスが1.0の塗料組成物(以下、「塗料組成物(T24)」という)を得た。そして、この塗料組成物(T24)を用いて、各種評価を行った。その結果を表3に示した。
Experimental Example 2-24
A paint composition containing 10 parts by mass of the polyol composition (S17) and 19.0 parts by mass of the polyisocyanate (C1) and having an isocyanate index of 1.0 (hereinafter referred to as "coating composition (T24)" Got). And various evaluation was performed using this paint composition (T24). The results are shown in Table 3.
Figure JPOXMLDOC01-appb-T000010
Figure JPOXMLDOC01-appb-T000010
Figure JPOXMLDOC01-appb-T000011
Figure JPOXMLDOC01-appb-T000011
 表2及び表3から以下のことが分かった。実験例2-18~2-21は、分子量が500以上のポリオール(A6)又は(A7)を含むポリオール組成物を用いて塗料組成物とした例であり、得られた皮膜は自己修復機能を発揮しなかった。実験例2-22は、塗料組成物におけるイソシアネートインデックスが本発明の範囲外で低い例であり、得られた皮膜は、自己修復機能を発揮したが、十分な硬さが得られなかった。実験例2-23は、塗料組成物におけるイソシアネートインデックスが本発明の範囲外で高い例であり、得られた皮膜は自己修復機能を発揮しなかった。また、実験例2-24は、本発明に係るポリオール(B)に代えて、芳香族炭化水素基及び脂環式炭化水素基を含まないポリオールである1,4-ブタンジオールを含むポリオール組成物を用いて塗料組成物とした例であり、得られた皮膜は自己修復機能を発揮しなかった。一方、実験例2-1~2-17は、本発明に含まれる例であり、自己修復機能を有し、デュロメータ硬さが60以上の皮膜を得ることができた。 The following were found from Tables 2 and 3. Experimental Examples 2-18 to 2-21 are examples in which a coating composition is formed using a polyol composition containing a polyol (A6) or (A7) having a molecular weight of 500 or more, and the obtained film has a self-repairing function. It did not demonstrate. Experimental Example 2-22 is an example where the isocyanate index in the coating composition is low outside the scope of the present invention, and the obtained film exhibited a self-repairing function, but a sufficient hardness was not obtained. Experimental Example 2-23 is an example in which the isocyanate index in the paint composition is high outside the scope of the present invention, and the obtained film did not exhibit a self-repairing function. Further, in Experimental Example 2-24, a polyol composition containing 1,4-butanediol, which is a polyol not containing an aromatic hydrocarbon group and an alicyclic hydrocarbon group, in place of the polyol (B) according to the present invention And the obtained film did not exhibit a self-repairing function. On the other hand, Experimental Examples 2-1 to 2-17 are examples included in the present invention, and a film having a self-repairing function and having a durometer hardness of 60 or more could be obtained.
 本発明のポリオール組成物は、自己修復機能を有し、デュロメータ硬さが60以上の皮膜を与える塗料組成物の調製に好適である。
 本発明の塗料組成物は、自己修復機能を有し、デュロメータ硬さが60以上の皮膜を与えるため、車両、鉄道車両、航空機、船舶、宇宙機、潜水艇、雪上車、山岳地又は遊園地のゴンドラ、遊戯乗り物部品等の内装部品又は外装部品や、電子機器、家電製品、ボイラー配管、排気管、ハウジング材、ドア材、手すり等への塗装に好適である。また、本発明の塗料組成物は、アルキド樹脂、アクリル樹脂、アクリルウレタン樹脂、メラミン樹脂、ウレタン樹脂、エポキシ樹脂、クマロン樹脂、尿素樹脂、フェノール樹脂、塩化ビニル樹脂、シリコーン樹脂、フッ素樹脂、ナイロン樹脂、塩化ビニル樹脂、スチレンブタジエン樹脂、ニトリルブタジエン樹脂、石油樹脂、ロジン等のベース樹脂に対する添加剤(塗料用添加剤組成物)として用いることができる。
The polyol composition of the present invention is suitable for preparation of a coating composition having a self-repairing function and giving a film having a durometer hardness of 60 or more.
The coating composition of the present invention has a self-repairing function and provides a film having a durometer hardness of 60 or more, so that it can be used as a vehicle, railway vehicle, aircraft, ship, spacecraft, submersible, snowmobile, mountain or amusement park. It is suitable for coating on interior parts or exterior parts such as gondolas and play vehicle parts, electronic equipment, home appliances, boiler piping, exhaust pipes, housing materials, door materials, handrails and the like. Further, the coating composition of the present invention may be alkyd resin, acrylic resin, acrylic urethane resin, melamine resin, urethane resin, epoxy resin, coumarone resin, urea resin, phenol resin, vinyl chloride resin, silicone resin, fluorine resin, nylon resin It can be used as an additive (additive composition for paint) to a base resin such as vinyl chloride resin, styrene butadiene resin, nitrile butadiene resin, petroleum resin, rosin and the like.

Claims (11)

  1.  (A)エステル結合と、2以上のヒドロキシ基とを有する、分子量が500未満である化合物からなり、1分子あたりの平均ヒドロキシ基数が2.2以上であるポリオール、及び、
     (B)エステル結合を有さず、芳香族炭化水素基又は脂環式炭化水素基と、2以上のヒドロキシ基とを有し、分子量が450未満である化合物からなるポリオール
    を含有することを特徴とするポリオール組成物。
    (A) A polyol comprising an ester bond and two or more hydroxy groups and having a molecular weight of less than 500, and having an average number of hydroxy groups per molecule of 2.2 or more,
    (B) It is characterized by containing a polyol which does not have an ester bond, has an aromatic hydrocarbon group or an alicyclic hydrocarbon group, and two or more hydroxy groups and has a molecular weight of less than 450. And polyol composition.
  2.  上記ポリオール(A)が、多価アルコール及び二塩基酸の縮合物である請求項1に記載のポリオール組成物。 The polyol composition according to claim 1, wherein the polyol (A) is a condensate of a polyhydric alcohol and a dibasic acid.
  3.  上記ポリオール(A)が、2つのヒドロキシ基を有する第1の多価アルコールと、3以上のヒドロキシ基を有する第2の多価アルコールと、二塩基酸との縮合物からなる脂肪族化合物である請求項2に記載のポリオール組成物。 The polyol (A) is an aliphatic compound comprising a condensate of a first polyhydric alcohol having two hydroxy groups, a second polyhydric alcohol having three or more hydroxy groups, and a dibasic acid. The polyol composition according to claim 2.
  4.  上記ポリオール(B)がジオールである請求項1乃至3のいずれか一項に記載のポリオール組成物。 The polyol composition according to any one of claims 1 to 3, wherein the polyol (B) is a diol.
  5.  上記ジオールが、下記一般式(1)で表される化合物、及び、下記一般式(2)で表される化合物から選ばれた少なくとも1種である請求項4に記載のポリオール組成物。
    Figure JPOXMLDOC01-appb-C000001
    (式中、R及びRは、互いに、独立して、炭素原子数2~4の脂肪族炭化水素基であり、R及びRは、互いに、独立して、炭素原子数1~3の脂肪族炭化水素基であり、m1及びm2は、互いに、独立して、0~3の整数であり、n1、n2及びn3は、互いに、独立して、0又は1である。)
    Figure JPOXMLDOC01-appb-C000002
    (式中、R、R及びRは、互いに、独立して、炭素原子数1~2の脂肪族炭化水素基であり、p1、p2、p3及びp4は、互いに、独立して、0又は1であり、q1及びq2は、互いに、独立して、0~6の整数である。)
    The polyol composition according to claim 4, wherein the diol is at least one selected from a compound represented by the following general formula (1) and a compound represented by the following general formula (2).
    Figure JPOXMLDOC01-appb-C000001
    (Wherein, R 1 and R 2 are each independently an aliphatic hydrocarbon group having 2 to 4 carbon atoms, and R 3 and R 4 are each independently having 1 to 4 carbon atoms And m1 and m2 are each independently an integer of 0 to 3, and n1, n2 and n3 are each independently 0 or 1).
    Figure JPOXMLDOC01-appb-C000002
    (Wherein, R 5 , R 6 and R 7 are each independently an aliphatic hydrocarbon group having 1 to 2 carbon atoms, and p 1, p 2, p 3 and p 4 are each independently of each other) And q 1 and q 2 are each independently an integer of 0 to 6.)
  6.  上記ポリオール(A)及び上記ポリオール(B)の含有割合が、両者の合計を100質量%とした場合に、それぞれ、55~93質量%及び7~45質量%である請求項1乃至5のいずれか一項に記載のポリオール組成物。 The content ratio of the above-mentioned polyol (A) and the above-mentioned polyol (B) is 55-93 mass% and 7-45 mass%, respectively, when the sum total of both is 100 mass%. Polyol composition according to any one of the preceding claims.
  7.  上記ポリオール組成物の平均ヒドロキシ基数が2.2~3.5であり、平均水酸基価が350~600mgKOH/gである請求項1乃至6のいずれか一項に記載のポリオール組成物。 The polyol composition according to any one of claims 1 to 6, wherein the average hydroxyl group number of the polyol composition is 2.2 to 3.5, and the average hydroxyl value is 350 to 600 mg KOH / g.
  8.  請求項1乃至7のいずれか一項に記載のポリオール組成物と、ポリイソシアネートとを含有し、
     上記ポリオール組成物に由来するヒドロキシ基の合計モル量に対する、上記ポリイソシアネートに由来するイソシアネート基の合計モル量の比が0.8~1.1であることを特徴とする塗料組成物。
    A polyol composition according to any one of claims 1 to 7 and a polyisocyanate.
    A coating composition characterized in that a ratio of a total molar amount of isocyanate groups derived from the polyisocyanate to a total molar amount of hydroxy groups derived from the polyol composition is 0.8 to 1.1.
  9.  上記ポリイソシアネート1分子あたりの平均イソシアネート基数が3.0~4.0である請求項8に記載の塗料組成物。 The coating composition according to claim 8, wherein the average number of isocyanate groups per molecule of the polyisocyanate is 3.0 to 4.0.
  10.  上記ポリイソシアネートがアロファネート結合を有する請求項8又は9に記載の塗料組成物。 The paint composition according to claim 8 or 9, wherein the polyisocyanate has an allophanate bond.
  11.  得られる皮膜が自己修復機能を有する請求項8乃至10のいずれか一項に記載の塗料組成物。 The paint composition according to any one of claims 8 to 10, wherein the obtained film has a self-repairing function.
PCT/JP2018/000516 2017-07-05 2018-01-11 Polyol composition and coating composition WO2019008800A1 (en)

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CN114805725A (en) * 2022-03-26 2022-07-29 浙江禾欣科技有限公司 TPU resin with good processing performance and preparation method thereof

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