WO2019007122A1 - Vehicle energy recovery system and control method - Google Patents

Vehicle energy recovery system and control method Download PDF

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Publication number
WO2019007122A1
WO2019007122A1 PCT/CN2018/081865 CN2018081865W WO2019007122A1 WO 2019007122 A1 WO2019007122 A1 WO 2019007122A1 CN 2018081865 W CN2018081865 W CN 2018081865W WO 2019007122 A1 WO2019007122 A1 WO 2019007122A1
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WO
WIPO (PCT)
Prior art keywords
outer ring
accumulator
caliper
real
oil
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Application number
PCT/CN2018/081865
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French (fr)
Chinese (zh)
Inventor
孙元
孔德星
Original Assignee
安徽江淮汽车集团股份有限公司
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Application filed by 安徽江淮汽车集团股份有限公司 filed Critical 安徽江淮汽车集团股份有限公司
Publication of WO2019007122A1 publication Critical patent/WO2019007122A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T1/00Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles
    • B60T1/02Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels
    • B60T1/10Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels by utilising wheel movement for accumulating energy, e.g. driving air compressors

Definitions

  • the present invention relates to a vehicle energy recovery system and control method.
  • the object of the present invention is to provide a vehicle energy recovery system capable of effectively storing energy and dissipating energy and improving the power utilization rate of the electric vehicle.
  • the utility model comprises: a brake assembly housing, an accumulator pressure plate assembly, an accumulator, a brake disc, an oil valve control assembly and a generator;
  • the accumulator has an inner ring, an outer ring and a steel belt, The steel strip is spirally disposed between the inner ring and the outer ring, one end of the steel strip is connected to the inner side of the outer ring, and the other end is connected to the outer side of the inner ring, and the outer ring is driven
  • the generator the body of the accumulator pressure plate assembly is sleeved in the accumulator and connected by teeth, the body has a platen disk surface at one end and an annular sliding plate at the other end, the pressure a disk surface facing the brake disk, the body being axially movable; a first caliper being formed on the brake assembly housing, clamped on both sides of the outer ring; in the brake assembly housing a first counter and a second counter are further disposed, wherein the first counter records the number of revolutions of the
  • the accumulator pressure plate assembly further has an annular piston, and an annular ring is formed on an inner wall surface of the annular piston a sliding groove, the annular sliding plate is rotatably sleeved in the annular sliding groove;
  • the hydraulic housing is fixed on the brake assembly housing, and the annular piston is slidably sleeved on the annular oil pressure Inside the housing; the oil valve control assembly communicates with the hydraulic housing.
  • the present invention also provides a method for controlling a vehicle energy recovery system, using a first counter to acquire a first real-time revolution number n1 of the inner loop; using a second counter to acquire a second real-time revolution number n2 of the outer loop;
  • the maximum difference between the number of revolutions of the inner ring and the outer ring is the first difference ⁇ N when the first energy is stored at the start; the number of revolutions of the inner ring and the outer ring when the vehicle is running The maximum difference is the second difference ⁇ Nx; and the first real-time rotation number n1 is greater than the second real-time rotation number n2; the difference between the first real-time rotation number n1 and the second real-time rotation number n2
  • the value is a real-time difference ⁇ Ns;
  • the oil valve control assembly is based on the real-time difference value ⁇ Ns and the first difference ⁇ N relationship, and according to the real-time difference value ⁇ Ns and the second difference value
  • the oil valve control assembly controls the first caliper to clamp the outer ring, so that the accumulator performs energy storage until the real time
  • the difference ⁇ Ns is equal to the first difference ⁇ N, and the oil valve control assembly controls the first caliper to release the outer ring to cause the accumulator to discharge.
  • the oil valve control assembly controls the first caliper to release the outer ring to cause the accumulator to discharge.
  • the pressure plate disc of the accumulator pressure plate assembly of the present invention is controlled by the oil valve control assembly to face the brake disc, and is pressed against the brake, and is rotated by the brake to deform the steel strip and elasticize the steel strip.
  • the outer ring is rotated, and the outer ring drives the generator through the external teeth of the accumulator.
  • the present invention can provide power generation capability through the kinetic energy of the brake disk, effectively perform energy conversion, and improve power utilization.
  • Figure 1 is a schematic view of a vehicle energy recovery system
  • FIG. 2 is a schematic view of another perspective of a vehicle energy recovery system
  • Figure 3 is an exploded view of a vehicle's energy recovery system from a perspective
  • Figure 4 is a partial exploded view of another part of the vehicle energy recovery system
  • Figure 5 is a perspective view of the vehicle energy recovery system after hiding the accumulator
  • FIG. 6 is a schematic diagram of the principle of a caliper in a vehicle energy recovery system
  • Figure 7 is a schematic view of a viewing angle in the first embodiment of the accumulator
  • Figure 8 is a schematic view showing another perspective of the first embodiment of the accumulator
  • Figure 9 is a schematic view of the y in Figure 7;
  • Figure 10 is a radial cross-sectional view of the outer ring of the first embodiment of the accumulator
  • Figure 11 is a schematic view showing the overall structure of the oil valve control assembly
  • Figure 12 is a schematic view of the spool of the oil valve control assembly
  • Figure 13 is a partial cross-sectional view taken along line A-A of Figure 11;
  • Figure 14 is a partial plan view taken along line C-C of Figure 13;
  • Figure 15 is a partial cross-sectional view taken along line B-B of Figure 11;
  • Figure 16 is a partial cross-sectional view taken along line D-D of Figure 13;
  • Figure 17 is a cross-sectional view taken along the Z-Z direction in a state of the spool
  • Figure 18 is a cross-sectional view taken along the Z-Z direction in another state of the spool
  • Figure 19 is an overall structural view of an accumulator platen assembly
  • Figure 20 is a partial cross-sectional view of Figure 19;
  • Figure 21 is a cross-sectional view of the annular piston in the accumulator platen assembly
  • Figure 22 is a schematic view showing the state of use of the accumulator platen assembly.
  • the invention discloses a vehicle energy recovery system.
  • the main structure comprises: brake assembly housing A, accumulator pressure plate assembly B, accumulator C, brake disc E, oil valve Control assembly F, generator G and hydraulic housing H.
  • the brake assembly housing A is divided into a front side and a back side, and the components such as the accumulator C are positive in the direction, and the other side is the back side.
  • the brake assembly housing A is further provided with a first caliper A3 and a second caliper A4 (hereinafter, the first caliper A3 and the second caliper A4 are collectively referred to as a caliper), the two calipers are located on the front side, and the first caliper A3 is used. Sandwiched on both sides of the accumulator C, the second caliper A4 is clamped on both sides of the brake disc E.
  • a first counter A1 and a second counter A2 are provided, wherein the first counter A1 faces the inner ring C1 of the body B1 or the accumulator C, and records the number of revolutions of the inner ring C1, and the second counter A2 The number of revolutions of the outer ring C2 is recorded toward the outer ring C2 of the accumulator C.
  • the structure of the specific accumulator C will be described below.
  • the first caliper A3 catches the outer ring C2 of the accumulator C under the control of the oil valve control assembly F to ensure that the accumulator C is in an energy storage state when the vehicle is braked; when the accumulator is fully charged
  • the first caliper A3 releases the outer ring C2 of the accumulator C under the control of the oil valve control assembly F, so that the outer ring C2 rotates under the elastic force of the steel strip C3, thereby driving the rotor of the generator G to generate electricity.
  • the second caliper A4 performs a tightening operation on the brake disc E under the control of the oil valve control assembly F to perform conventional braking of the vehicle.
  • the working principle of the first caliper A3 and the second caliper A4 is as follows. For convenience of explanation, the two are collectively referred to as calipers.
  • the caliper has a pair of caliper pistons A6 disposed oppositely, and an oil chamber A7 is formed on the brake assembly housing A.
  • the caliper piston A6 is movably disposed in the oil chamber A7, and the oil chamber A7 and the oil valve are controlled.
  • the oil outlet F11 of the assembly F is connected, and the movement of the valve core F2 in the oil valve control assembly F is controlled, and the internal oil passage communication relationship is controlled to realize oil filling and oil discharge to the oil chamber A7, and the caliper piston is completed.
  • the piston tightens the accumulator outer ring or brake disc under hydraulic oil pressure; when the vehicle contacts the brake or the accumulator releases energy, the solenoid valve controls the hydraulic oil circuit to return oil, and the caliper piston is in the accumulator outer ring or brake disc Return to the action of the reaction force.
  • the oil valve control assembly F has a wire harness interface F10 for accepting an operation command from the system controller to perform on-off control of the oil passage.
  • the accumulator pressure plate assembly B comprises: a body B1, a platen disk surface B2, an annular sliding plate B3 and an annular piston B4, wherein the body B1 is a hollow cylinder, and the outer body tooth B11 is formed on the outer wall surface of the body B1; The extracorporeal tooth B11 is used to match the accumulator, and the specific structure of the accumulator will be described below.
  • the platen disk surface B2 has a circular shape and is fixedly connected with one end of the body B1, and the platen disk surface B2 is coaxial with the body B1.
  • the side of the platen disk surface B2 facing away from the body B1 faces the brake disk E of the vehicle; the annular sliding plate B3 It is annular and fixedly connected to the other end of the body B1.
  • the annular sliding plate B3 is coaxial with the body B1.
  • the annular piston B4 is rotatably engaged with the annular sliding plate B3 and drives the platen surface B2 to move in the axial direction.
  • the platen disk surface B2 is moved toward or away from the brake disk E under the driving of the annular piston B4, and can be in contact with and separated from the brake disk E, and can be rotated by the brake disk E when contacting.
  • the rotation is then transmitted to the accumulator by the extracorporeal tooth 11.
  • the structure of the accumulator will be explained below.
  • the platen disk surface B2 is coated with a wear resistant coating on one side of the brake disk E.
  • the platen disk surface B2 is formed with a plurality of heat dissipation grooves B13 facing one side of the brake disk E, and the heat dissipation grooves B13 are disposed along the inner diameter of the platen disk surface B2 in the direction of the outer diameter.
  • the specific description of the annular piston B4 is slidably sleeved in the annular hydraulic housing H; a ring-shaped sliding groove B41 is formed on the inner wall surface of the annular piston B4, and the annular sliding plate B3 is rotatably sleeved on the annular sliding groove B41.
  • the preferred oil pressure housing H has an annular oil groove B51.
  • the annular piston B4 is slidably sleeved in the annular oil groove B51.
  • the oil pressure housing H is further formed with an oil port B52 communicating with the annular oil groove B51.
  • the oil is blown into the annular oil groove B51 through the oil port B52, and the annular piston B4 is driven to move by the oil pressure, thereby driving the body B1, the platen disk surface B2 and the annular sliding plate B3 to move, and finally pressing the platen surface B2 against the brake disk E. on.
  • the outer wall surface of the annular piston B4 forms at least one outer sealing ring groove B42; the inner wall surface of the annular piston B4 forms at least one inner sealing ring groove B43; the outer sealing ring groove B42 and the inner sealing ring groove Sealing rings are provided in B43.
  • an axial key groove B12 is formed on the inner wall surface of the body B1. It is used to cooperate with the key I1 of the one-way bearing I.
  • the platen surface B2 is made of a wear-resistant material, and at the other end, the annular piston B4 is pushed by the high-pressure oil in the hydraulic housing H, and the platen surface B2 is pressed against the brake disk E, thereby accompanying the brake disk. E synchronously rotates, and the inner ring C1 of the accumulator C is synchronously rotated by the external tooth B11 to achieve the purpose of charging the accumulator C.
  • the one-way bearing I structure includes an inner frame, an outer frame, and a roller.
  • the inner frame and the brake assembly housing A are fixedly mounted;
  • the outer frame includes a key I1, which may also be referred to as a tooth structure, and cooperates with a key groove B12 inside the accumulator platen assembly B.
  • the one-way bearing I acts as a fixed rotating shaft of the accumulator pressure plate assembly B when the brake disc E rotates synchronously. It can also limit its reversal, so that the accumulator C is stored in a single direction and the accumulator C is protected.
  • This accumulator C becomes a single-row accumulator. Specifically:
  • FIG. 7 through 10 it includes an inner ring C1 and an outer ring C2 disposed coaxially, and a steel strip C3 between the inner ring C1 and the outer ring C2.
  • the steel strip C3 is spirally disposed between the inner ring C1 and the outer ring C2.
  • One end of the steel strip C3 is connected to the inner side of the outer ring C2, and the other end is connected to the outer side of the inner ring C1.
  • the two ends of the steel strip C3 are preferably welded or screwed, and are respectively fixedly connected to the inner ring C1 and the outer ring C2.
  • the inner side of the inner ring C1 refers to the inner wall surface of the inner ring C1
  • the outer side of the outer ring C2 refers to the outer wall surface of the outer ring C2, that is, one end of the steel strip C3 is connected to the inner wall surface of the outer ring C2, and the other end is connected.
  • An accumulator outer tooth C21 is formed on the outer wall surface of the outer ring C2.
  • the accumulator outer teeth C21 are used to mesh with the gears of the generator rotor shaft of the automobile, and are used to drive the generator to generate electricity when the energy is released.
  • it is not limited to use in pure electric vehicles, fuel vehicles or hybrid vehicles.
  • a side tooth C23 is formed on the side wall of the outer ring C2 side, see FIG. 9, which is a partial enlarged view of y in FIG.
  • the above-mentioned side wall generally refers to a wall in the axial direction (the side wall of other structures will be mentioned later in the specification, which is understood in a similar manner to the present place), and the wall surface of the side wall (hereinafter referred to as a side wall surface) A surface that is perpendicular to the outer wall surface described above.
  • the side teeth C23 are for cooperating with the second counter A2 for measuring the number of turns of the outer ring C2 when the steel strip C3 releases the elastic potential energy.
  • the side teeth C23 are rectangular teeth. It should be understood that the side teeth C23 are only used as a structure capable of measuring the number of revolutions of the outer ring C2, and may be replaced by other structures such as paddles, counting sensors, and the like.
  • An annular card slot C22 is formed on the sidewall of at least one side of the outer ring C2, and cooperates with the guide frame A5 for limiting and guiding the outer ring C2.
  • a cross-sectional view of the outer ring C2 in the radial direction is shown, which shows a case where the side walls on both sides of the outer ring C2 are provided with the annular card slots C22.
  • An internal tooth C11 is formed on the inner wall surface of the inner ring C1.
  • it is a rectangular spline tooth for cooperating with the external tooth B11 on the body B1 of the accumulator platen assembly B.
  • the preferred outer tooth B11 is a rectangular spline tooth for driving the inner ring C1 to rotate.
  • the accumulator C is made of a single steel strip C3 which is spirally wound, and the spiral steel strip C3 is made of steel with better elasticity. Since the winding direction of the steel strip C3 is fixed, the energy storage and discharge energy of the accumulator C can only be performed in a single fixed direction, otherwise the steel strip C3 will be damaged.
  • the spiral steel strip C3 is rotated and tightened, and the steel strip C3 is stored. Since the energy storage capacity of the steel strip C3 is limited, the maximum number of revolutions of the inner ring C1 relative to the outer ring C2 is limited.
  • the control enters the stage of releasing energy, the steel strip C3 releases energy, at which time the outer ring C2 rotates relative to the inner ring C1, and the accumulator outer teeth C21 of the outer ring C2 drive the generator G to generate electricity.
  • the side wall of the inner ring C1 may also be provided with a toothed structure for calculating the number of revolutions to determine whether the maximum number of revolutions is reached.
  • the counts referred to above can be implemented by the cooperation of the first counter A1 and the second counter A2.
  • the oil valve control assembly F is mainly composed of a casing F1 and a spool F2, which are respectively described below.
  • an oil passage is formed in the casing F1, and the oil passages are divided into the main oil supply passage F3, the sub-supply oil passage F4, and the main return oil passage F5 according to the direction in which the oil flows in the oil passage. And return the oil road F6.
  • a valve passage F7 in the housing for accommodating the spool F2 and allowing the spool F2 to slide therein.
  • the line segments AA, BB, CC, and DD including the arrows in FIGS. 11 and 13 also do not represent the hatching in the conventional sense, which means that in the same drawing, the cutting is performed in the direction indicated by the line segment with the arrow.
  • the structure of the remaining portions after the cutting is shown.
  • Z-Z is a hatching
  • Figs. 17 and 18 are cross-sectional views.
  • the oil outlet F11, the oil supply port F12 and the oil return port F13 are formed on the outer casing of the casing F1, and of course, the corresponding valve passage F7 is provided for the valve.
  • the oil outlet F11 is connected to the oil supply path F4, and the oil is exported to other subsequent parts.
  • the oil supply port F12 is connected to the main oil supply path F3 for oil supply
  • the oil return port F13 is connected to the main oil return path F5 for recovering oil.
  • the oil passage and the oil outlet F11, the oil supply port F12, and the oil return port F13 are joined, one end of the oil supply passage F4 is connected to the main oil supply passage F3, and the other end is connected to the oil outlet F11; one end of the oil return passage F6 is connected.
  • the oil supply path F4 is divided, and the other end is connected to the main oil return path F5.
  • the valve passage F7 penetrates the divided oil supply passage F4 and the divided oil passage F6, and the valve body F2 is slidably inserted into the valve passage F7, and is hermetically connected to the valve passage F7, and a through hole F8 is formed in the valve passage F7.
  • the spool F2 slides in the valve passage F7, it has at least two states. In the first state, the spool F2 is blocked on the divided oil supply path F4, and the through hole F8 is turned on to the divided oil passage F6. In the second state, the spool F2 is blocked on the branching oil passage F6, and the through hole F8 is connected to the divided oil supply passage F4. These two states are determined by the distance the spool F2 moves.
  • the sub-supply oil passage F4 is not supplied with oil, and the oil return path F6 can be used for oil recovery.
  • the sub-supply oil passage F4 continues to supply oil, and the return oil passage F6 is closed without returning oil, and the oil can directly enter the subsequent parts from the oil outlet F11.
  • the direction of the divided oil supply path F4 and the divided oil path F6 is set as needed, and the distance between the divided oil supply path F4 and the divided oil path F6 refers to the distance between the two places where the valve passage F7 is located.
  • a plurality of sub-supply oil passages F4, a return oil passage F6, and the like can be provided to realize separate control of multiple sets of oil passages, and at the same time, linkage control between each other can be ensured, and control precision is improved.
  • a sub-supply path F4, a recirculating oil path F6, a valve passage F7, and a spool F2 are a cycle group, and the oil valve control assembly has a plurality of cycle groups, and each cycle group is mutually in parallel.
  • the screenshot includes: an electromagnetic coil F9 located at one end of the valve passage F7 toward the top surface of the valve core F2; and a spring disposed between the top surface of the valve core F2 and the electromagnetic coil F9.
  • the wire harness interface F10 may be provided to be electrically connected to the electromagnetic coil F9.
  • the harness interface F10 can also input electrical signals.
  • these can be realized by an external power supply, a processor, or the like.
  • the above may have three cycle groups for respectively supplying oil to the hydraulic housing H, the first caliper A3 and the second caliper A4 to realize hydraulic control.
  • the oil outlet F11 of the oil valve control assembly F is connected to each portion through the oil pipe J.
  • a fender D is disposed between the accumulator C and the brake disc E, and the center of the fender D has a through hole for exposing the platen surface B2.
  • the present application also discloses a control method of a vehicle energy recovery system.
  • the oil valve control assembly F controls the first caliper A3 to clamp the outer ring C2, and the platen surface B2 at one end of the control body B1 approaches the brake disk E and abuts against the brake disk.
  • the ring C1 rotates and the outer ring C2 is fixed. This process is called energy storage, especially when the vehicle is just starting up.
  • the first caliper A3 releases the outer ring C2, it is an energy release process.
  • the energy storage and the discharge can be carried out at the same time.
  • the inner ring C1 can be called the energy storage
  • the first caliper A3 can be called the energy release.
  • the vehicle is accumulating when starting (ie, when entering the driving state from the parking state), and the energy storage is that the oil valve control assembly F controls the first caliper A3 to clamp the outer ring C2, and only the inner ring C1 is rotated.
  • the platen disk surface B2 is also brought close to the brake disk E to cause the accumulator C to store energy.
  • the outer ring C2 does not rotate at all, and the inner ring C1 rotates, but the number of turns of the inner ring C1 is limited, and cannot be rotated indefinitely, otherwise the steel strip C3 may be damaged. Therefore, the difference in the number of revolutions of the inner ring C1 and the outer ring C2 is limited.
  • the maximum difference between the number of revolutions of the inner ring C1 and the outer ring C2 is the first difference ⁇ Nx. That is, in this state, the outer ring C2 is fixed, so the second real-time revolution number n2 is 0, and the maximum value of the difference (n1-n2) between the first implementation number n1 and the second real-time number n2 is ⁇ Nx. .
  • the first difference ⁇ Nx represents the maximum difference between the number of revolutions of the inner ring C1 and the outer ring C2 when the vehicle is started, that is, the number of turns in which the two can rotate relative to each other.
  • the difference can be obtained by the first implementation number of revolutions n1 and the second real-time number of revolutions n2, and the difference can be made by the two.
  • the oil valve control assembly F controls the first caliper A3 to clamp the outer ring C2, so that the accumulator C performs energy storage until the real-time difference ⁇ Ns is equal to the first A difference ⁇ N, the oil valve control assembly F controls the first caliper A3 to release the outer ring C2 to cause the accumulator C to discharge.
  • the above is the control method when the vehicle is started.
  • the maximum difference in the number of revolutions of the inner ring C1 and the outer ring C2 is the second difference ⁇ Nx while the vehicle is running.
  • the running there may be a state in which the inner ring C1 is rotated and stored, and the outer ring C2 is rotated and released.
  • the oil valve control assembly F controls the first caliper A3 to clamp the outer ring C2, so that the accumulator C performs energy storage. This indicates that the energy has been substantially released, and it is necessary to continue to store energy, and clamping the outer ring C2 can increase the rate of energy storage.
  • the energy storage state until the real-time difference value ⁇ Ns is equal to the second difference value ⁇ Nx, the oil valve control assembly F controls the first caliper A3 to release the outer ring C2, so that the accumulator C performs the discharge.
  • the oil valve control assembly F controls the first caliper A3 to release the outer ring C2 to cause the accumulator C to discharge. Completely discharge energy to prevent the steel strip 3 from being deformed all the time.
  • the first real-time rotation number n1 and the second real-time rotation number n1 are obtained.
  • the oil valve control assembly F controls the first caliper A3 to release the outer ring C2, so that the accumulator C performs the discharge.
  • the value can be controlled according to the value of ⁇ Ns being smaller than the second difference ⁇ Nx, and the standard value N is set.
  • N the standard value
  • the outer ring C2 is tightened, and when it is less than or equal to N, the state is maintained.
  • the difference between the inner ring C1 and the outer ring C2 decreases, and ⁇ Ns decreases, so that the value of ⁇ Nx- ⁇ Ns becomes larger until it is greater than N, and the outer ring C2 is tightened. That is, the real-time difference ⁇ Ns and the second difference ⁇ Nx are close to each other indicating that the energy is about to be full, and the difference is larger.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

A vehicle energy recovery system, comprising: a brake assembly housing (A), an energy storage device pressure plate assembly (B), an energy storage device (C), a brake disc (E), an oil valve control assembly (F) and a power generator (G). The energy storage device is provided with an inner ring (C1), an outer ring (C2) and a steel strip (C3), the steel strip being arranged between the inner ring and the outer ring in the manner of a spiral coil, the outer ring driving the power generator. A body (B1) of the energy storage device pressure plate assembly is sleeved within the energy storage device and connected via teeth. The brake assembly housing is formed with a first caliper (A3) clamped on both sides of the outer ring, and a first counter (A1) and a second counter (A2) recording the number of revolutions of the inner ring and the outer ring. The oil valve control assembly drives the body to move and drive the first caliper to clamp or unclamp. The system provides a power generation capability by means of kinetic energy of the brake disc, and performs effective energy conversion. The body is controlled to move and drive the first caliper to clamp or unclamp the outer ring according to data obtained by the first counter and the second counter, so as to control energy storage and energy release in a highly efficient manner. The present invention also relates to a control method for the vehicle energy recovery system.

Description

车辆能量回收系统和控制方法Vehicle energy recovery system and control method 技术领域Technical field
本发明涉及车辆能量回收系统和控制方法。The present invention relates to a vehicle energy recovery system and control method.
背景技术Background technique
目前,在能源和环境的压力下,发展具有低碳环保型的汽车已经越来越受到社会关注。At present, under the pressure of energy and environment, the development of cars with low carbon and environmental protection has attracted more and more attention from the society.
经过多年的努力,国内外汽车行业投入巨资开发纯电动、混合动力和燃料电池汽车等绿色环保汽车动力系统,目前均己从实验室开发试验阶段过渡到商品性试生产阶段,并进一步转向产业化批量生产阶段。由于现阶段作为纯电动汽车和燃料电池汽车的关键部件之一的电池存在能量密度低、寿命较短、价格较高等问题,使得电动汽车的性价比无法与传统的内燃机汽车相抗衡。After years of hard work, the domestic and international automotive industry has invested heavily in the development of green electric vehicle power systems such as pure electric, hybrid and fuel cell vehicles. At present, they have transitioned from the laboratory development test phase to the commercial trial production stage, and further turned to the industry. Mass production stage. At present, the battery, which is one of the key components of pure electric vehicles and fuel cell vehicles, has problems such as low energy density, short life, and high price, so that the cost performance of the electric vehicle cannot compete with the conventional internal combustion engine vehicle.
如何提高电动汽车的能量有效使用,成为目前电动汽车行业急需解决的问题。How to improve the energy efficient use of electric vehicles has become an urgent problem in the electric vehicle industry.
发明内容Summary of the invention
本发明的目的是提供一种车辆能量回收系统,能够有效的蓄能放能,提高电动汽车的电能利用率。The object of the present invention is to provide a vehicle energy recovery system capable of effectively storing energy and dissipating energy and improving the power utilization rate of the electric vehicle.
包括:制动器总成壳体、蓄能器压盘总成、蓄能器、制动盘、油阀控制总成、发电机;所述蓄能器具有内环、外环和钢带,所述钢带呈螺旋形盘设于所述内环和所述外环之间,所述钢带的一端连接在所述外环内侧,另一端连接在所述内环的外侧,所述外环驱动所述发电机;所述蓄能器压盘总成的本体套设在所述蓄能器内,并通过齿连接,所述本体一端具有压盘盘面,另一端具有环形滑盘,所述压盘盘面朝向所述制动盘,所述本体沿轴向可移动;所述制动器总成壳体上形成有第一卡钳,夹持在所述外环两侧;在所述制动器总成壳体上还设置有第一计数器和第二计数器,其中所述第一计数器朝向所述本体或者 所述内环,记录所述内环的转数,所述第二计数器朝向所述外环,记录所述外环的转数;所述油阀控制总成连通所述蓄能器压盘总成和所述第一卡钳,驱动所述本体移动,以及驱动所述第一卡钳夹紧或松开所述外环。The utility model comprises: a brake assembly housing, an accumulator pressure plate assembly, an accumulator, a brake disc, an oil valve control assembly and a generator; the accumulator has an inner ring, an outer ring and a steel belt, The steel strip is spirally disposed between the inner ring and the outer ring, one end of the steel strip is connected to the inner side of the outer ring, and the other end is connected to the outer side of the inner ring, and the outer ring is driven The generator; the body of the accumulator pressure plate assembly is sleeved in the accumulator and connected by teeth, the body has a platen disk surface at one end and an annular sliding plate at the other end, the pressure a disk surface facing the brake disk, the body being axially movable; a first caliper being formed on the brake assembly housing, clamped on both sides of the outer ring; in the brake assembly housing a first counter and a second counter are further disposed, wherein the first counter records the number of revolutions of the inner ring toward the body or the inner ring, and the second counter faces the outer ring, and records the The number of revolutions of the outer ring; the oil valve control assembly communicates with the accumulator platen assembly and the first card A pliers that drive the body to move and drive the first caliper to clamp or loosen the outer ring.
如上所述的车辆能量回收系统,其中,还包括油压壳体,控制所述本体移动;所述蓄能器压盘总成还具有环形活塞,所述环形活塞的内壁面上形成一圈环形滑槽,所述环形滑盘转动地套设在所述环形滑槽内;所述油压壳体固定在所述制动器总成壳体上,所述环形活塞滑动地套设在环形的油压壳体内;所述油阀控制总成连通所述油压壳体。The vehicle energy recovery system as described above, further comprising a hydraulic housing that controls movement of the body; the accumulator pressure plate assembly further has an annular piston, and an annular ring is formed on an inner wall surface of the annular piston a sliding groove, the annular sliding plate is rotatably sleeved in the annular sliding groove; the hydraulic housing is fixed on the brake assembly housing, and the annular piston is slidably sleeved on the annular oil pressure Inside the housing; the oil valve control assembly communicates with the hydraulic housing.
如上所述的车辆能量回收系统,其中,所述外环的外壁面上形成有蓄能器外齿,驱动所述发电机。The vehicle energy recovery system as described above, wherein an accumulator outer tooth is formed on an outer wall surface of the outer ring to drive the generator.
本发明还提供一种车辆能量回收系统的控制方法,使用第一计数器获取所述内环的第一实时转数n1;使用第二计数器获取所述外环的第二实时转数n2;在车辆启动时首次蓄能时,所述内环和所述外环的转数的最大差值为第一差值△N;在车辆行驶中时,所述内环和所述外环的转数的最大差值为第二差值△Nx;且所述第一实时转数n1大于所述第二实时转数n2;以所述第一实时转数n1和所述第二实时转数n2的差值为实时差值△Ns;所述油阀控制总成根据所述实时差值△Ns和所述第一差值△N关系,以及根据所述实时差值△Ns和所述第二差值△Nx的关系,控制驱动所述本体移动,以及驱动所述第一卡钳夹紧或松开所述外环。The present invention also provides a method for controlling a vehicle energy recovery system, using a first counter to acquire a first real-time revolution number n1 of the inner loop; using a second counter to acquire a second real-time revolution number n2 of the outer loop; The maximum difference between the number of revolutions of the inner ring and the outer ring is the first difference ΔN when the first energy is stored at the start; the number of revolutions of the inner ring and the outer ring when the vehicle is running The maximum difference is the second difference ΔNx; and the first real-time rotation number n1 is greater than the second real-time rotation number n2; the difference between the first real-time rotation number n1 and the second real-time rotation number n2 The value is a real-time difference ΔNs; the oil valve control assembly is based on the real-time difference value ΔNs and the first difference ΔN relationship, and according to the real-time difference value ΔNs and the second difference value The relationship of ΔNx controls the movement of the body and drives the first caliper to clamp or loosen the outer ring.
如上所述的车辆能量回收系统的控制方法,车辆启动时,所述油阀控制总成控制所述第一卡钳夹紧所述外环,使所述蓄能器进行蓄能,直至所述实时差值△Ns等于所述第一差值△N,所述油阀控制总成控制所述第一卡钳松开所述外环,使所述蓄能器进行放能。The control method of the vehicle energy recovery system as described above, when the vehicle is started, the oil valve control assembly controls the first caliper to clamp the outer ring, so that the accumulator performs energy storage until the real time The difference ΔNs is equal to the first difference ΔN, and the oil valve control assembly controls the first caliper to release the outer ring to cause the accumulator to discharge.
如上所述的车辆能量回收系统的控制方法,车辆行驶中,所述实时差值△Ns小于所述第二差值△Nx时,所述油阀控制总成控制所述第一卡钳夹紧所述外环,使所述蓄能器进行蓄能,直至所述实时差值 △Ns等于所述第二差值△Nx,所述油阀控制总成控制所述第一卡钳松开所述外环,使所述蓄能器进行放能。The control method of the vehicle energy recovery system as described above, wherein the oil valve control assembly controls the first caliper clamping station when the real-time difference value ΔNs is smaller than the second difference value ΔNx while the vehicle is running Illustrating the outer ring, causing the accumulator to store energy until the real-time difference ΔNs is equal to the second difference ΔNx, the oil valve control assembly controlling the first caliper to release the outer The ring causes the accumulator to discharge energy.
如上所述的车辆能量回收系统的控制方法,车辆驻车时,所述油阀控制总成控制所述第一卡钳松开所述外环,使所述蓄能器进行放能。In the control method of the vehicle energy recovery system as described above, when the vehicle is parked, the oil valve control assembly controls the first caliper to release the outer ring to cause the accumulator to discharge.
本发明的通过油阀控制总成控制蓄能器压盘总成的压盘盘面向制动盘靠近,至抵触在制动器上,通过制动器的带动而转动,使钢带形变,并在钢带弹性回复时带动外环转动,外环通过蓄能器外齿驱动发电机工作。这样,本发明能够通过制动盘的动能,提供发电的能力,有效的进行能量转换,提高电能利用率。The pressure plate disc of the accumulator pressure plate assembly of the present invention is controlled by the oil valve control assembly to face the brake disc, and is pressed against the brake, and is rotated by the brake to deform the steel strip and elasticize the steel strip. When the return is made, the outer ring is rotated, and the outer ring drives the generator through the external teeth of the accumulator. In this way, the present invention can provide power generation capability through the kinetic energy of the brake disk, effectively perform energy conversion, and improve power utilization.
根据第一计数器和第二计数器获取的数据,控制驱动所述本体移动,以及驱动所述第一卡钳夹紧或松开所述外环。实现蓄能和方能得高效控制。Controlling the movement of the body according to data acquired by the first counter and the second counter, and driving the first caliper to clamp or release the outer ring. Achieve energy storage and efficient control.
附图说明DRAWINGS
图1为车辆能量回收系统一个视角的示意图;Figure 1 is a schematic view of a vehicle energy recovery system;
图2为车辆能量回收系统另一个视角的示意图;2 is a schematic view of another perspective of a vehicle energy recovery system;
图3为车辆能量回收系统一个视角的爆炸图;Figure 3 is an exploded view of a vehicle's energy recovery system from a perspective;
图4为车辆能量回收系统另一个视角的部分零件爆炸图;Figure 4 is a partial exploded view of another part of the vehicle energy recovery system;
图5为车辆能量回收系统中隐藏蓄能器后的透视图;Figure 5 is a perspective view of the vehicle energy recovery system after hiding the accumulator;
图6为车辆能量回收系统中卡钳的原理示意图;6 is a schematic diagram of the principle of a caliper in a vehicle energy recovery system;
图7为蓄能器第一种实施例中一种视角的示意图;Figure 7 is a schematic view of a viewing angle in the first embodiment of the accumulator;
图8为蓄能器第一种实施例中另一种视角的示意图;Figure 8 is a schematic view showing another perspective of the first embodiment of the accumulator;
图9为图7中y处示意图;Figure 9 is a schematic view of the y in Figure 7;
图10为蓄能器第一种实施例中外环的径向剖面图;Figure 10 is a radial cross-sectional view of the outer ring of the first embodiment of the accumulator;
图11为油阀控制总成的整体结构示意图;Figure 11 is a schematic view showing the overall structure of the oil valve control assembly;
图12为油阀控制总成中阀芯的示意图;Figure 12 is a schematic view of the spool of the oil valve control assembly;
图13为沿图11中A-A方向剖切后的部分示意图;Figure 13 is a partial cross-sectional view taken along line A-A of Figure 11;
图14为沿图13中C-C方向剖切后的部分示意图;Figure 14 is a partial plan view taken along line C-C of Figure 13;
图15为沿图11中B-B方向剖切后的部分示意图;Figure 15 is a partial cross-sectional view taken along line B-B of Figure 11;
图16为沿图13中D-D方向剖切后的部分示意图;Figure 16 is a partial cross-sectional view taken along line D-D of Figure 13;
图17为阀芯一种状态时Z-Z向的剖视图;Figure 17 is a cross-sectional view taken along the Z-Z direction in a state of the spool;
图18为阀芯另一种状态时Z-Z向的剖视图;Figure 18 is a cross-sectional view taken along the Z-Z direction in another state of the spool;
图19为蓄能器压盘总成整体结构图;Figure 19 is an overall structural view of an accumulator platen assembly;
图20为图19的局部剖视图;Figure 20 is a partial cross-sectional view of Figure 19;
图21为蓄能器压盘总成中环形活塞的剖视图;Figure 21 is a cross-sectional view of the annular piston in the accumulator platen assembly;
图22为蓄能器压盘总成的使用状态示意图。Figure 22 is a schematic view showing the state of use of the accumulator platen assembly.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。The embodiments of the present invention are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals are used to refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are intended to be illustrative of the invention and are not to be construed as limiting.
本发明公开一种车辆能量回收系统,参见图1到图6,其主要结构包括:制动器总成壳体A、蓄能器压盘总成B、蓄能器C、制动盘E、油阀控制总成F、发电机G和油压壳体H。The invention discloses a vehicle energy recovery system. Referring to Figures 1 to 6, the main structure comprises: brake assembly housing A, accumulator pressure plate assembly B, accumulator C, brake disc E, oil valve Control assembly F, generator G and hydraulic housing H.
下面分别说明各部分零部件的结构,再按他们组合后的完整结构说明。The structure of each part will be described separately below, and then the complete structure description will be given according to their combination.
制动器总成壳体A分为正面和背面,蓄能器C等零部件在的方向为正,对应的另一面为背面。制动器总成壳体A上还设置有第一卡钳A3和第二卡钳A4(下面将第一卡钳A3和第二卡钳A4统称为卡钳),这两个卡钳位于正面一侧,第一卡钳A3用于夹在蓄能器C两侧,第二卡钳A4夹在制动盘E两侧。同样是在正面一侧,还设置有第一计数器A1和第二计数器A2,其中第一计数器A1朝向本体B1或者蓄能器C的内环C1,记录内环C1的转数,第二计数器A2朝向蓄能器C的外环C2,记录外环C2的转数。具体的蓄能器C的结构,会在下面说明。The brake assembly housing A is divided into a front side and a back side, and the components such as the accumulator C are positive in the direction, and the other side is the back side. The brake assembly housing A is further provided with a first caliper A3 and a second caliper A4 (hereinafter, the first caliper A3 and the second caliper A4 are collectively referred to as a caliper), the two calipers are located on the front side, and the first caliper A3 is used. Sandwiched on both sides of the accumulator C, the second caliper A4 is clamped on both sides of the brake disc E. Also on the front side, a first counter A1 and a second counter A2 are provided, wherein the first counter A1 faces the inner ring C1 of the body B1 or the accumulator C, and records the number of revolutions of the inner ring C1, and the second counter A2 The number of revolutions of the outer ring C2 is recorded toward the outer ring C2 of the accumulator C. The structure of the specific accumulator C will be described below.
第一卡钳A3在油阀控制总成F控制下将蓄能器C的外环C2卡住,以确保蓄能器C在车辆制动时处于蓄能状态;当蓄能器蓄 C满能以后,第一卡钳A3再在油阀控制总成F控制下将蓄能器C的外环C2释放,从而外环C2在钢带C3弹力的作用下转动,进而带动发电机G的转子转动发电。The first caliper A3 catches the outer ring C2 of the accumulator C under the control of the oil valve control assembly F to ensure that the accumulator C is in an energy storage state when the vehicle is braked; when the accumulator is fully charged The first caliper A3 releases the outer ring C2 of the accumulator C under the control of the oil valve control assembly F, so that the outer ring C2 rotates under the elastic force of the steel strip C3, thereby driving the rotor of the generator G to generate electricity.
第二卡钳A4在油阀控制总成F控制下对制动盘E做加紧操作,进行车辆常规制动。The second caliper A4 performs a tightening operation on the brake disc E under the control of the oil valve control assembly F to perform conventional braking of the vehicle.
第一卡钳A3和第二卡钳A4工作原理如下,为了方便说明,将二者统一称为卡钳。The working principle of the first caliper A3 and the second caliper A4 is as follows. For convenience of explanation, the two are collectively referred to as calipers.
参见图6,卡钳具有相对设置的一对卡钳活塞A6,在制动器总成壳体A上形成油腔A7,所述卡钳活塞A6可移动的设置在油腔A7内,油腔A7与油阀控制总成F的出油口F11连通,通过油阀控制总成F中阀芯F2的移动,对其内部油路连通关系的控制,实现对油腔A7的充油和排油,完成对卡钳活塞A6的位置控制,当充油时,一对卡钳活塞A6相向而行,夹紧目标(外环C2或制动盘E)。图6中示出的即可以理解为外环C2,也可以理解为制动盘E。Referring to Figure 6, the caliper has a pair of caliper pistons A6 disposed oppositely, and an oil chamber A7 is formed on the brake assembly housing A. The caliper piston A6 is movably disposed in the oil chamber A7, and the oil chamber A7 and the oil valve are controlled. The oil outlet F11 of the assembly F is connected, and the movement of the valve core F2 in the oil valve control assembly F is controlled, and the internal oil passage communication relationship is controlled to realize oil filling and oil discharge to the oil chamber A7, and the caliper piston is completed. The position control of A6, when oil filling, a pair of caliper pistons A6 face each other, clamping the target (outer ring C2 or brake disc E). What is shown in FIG. 6 can be understood as the outer ring C2, which can also be understood as the brake disk E.
活塞在液压油压力下加紧蓄能器外环或制动盘;车辆接触制动或蓄能器释放能量时,电磁阀控制液压油路回油,卡钳活塞在蓄能器外环或制动盘反作用力的作用下回位。The piston tightens the accumulator outer ring or brake disc under hydraulic oil pressure; when the vehicle contacts the brake or the accumulator releases energy, the solenoid valve controls the hydraulic oil circuit to return oil, and the caliper piston is in the accumulator outer ring or brake disc Return to the action of the reaction force.
结合图19到图22,油阀控制总成F具有线束接口F10,以接受来自系统控制器的操作指令,对油路进行通断控制。19 to 22, the oil valve control assembly F has a wire harness interface F10 for accepting an operation command from the system controller to perform on-off control of the oil passage.
蓄能器压盘总成B包括:本体B1、压盘盘面B2、环形滑盘B3和环形活塞B4,其中,本体B1呈空心圆柱体,在本体B1的外壁面上形成有本体外齿B11;该本体外齿B11用于与蓄能器匹配,蓄能器的具体结构会在下文说明。压盘盘面B2呈圆环形,与本体B1的一端固定连接,且压盘盘面B2与本体B1同轴,压盘盘面B2背离本体B1的一侧朝向车辆的制动盘E;环形滑盘B3呈圆环形,与本体B1的另一端固定连接,环形滑盘B3与本体B1同轴;环形活塞B4与环形滑盘B3转动配合,并在轴向上驱动压盘盘面B2移动。压盘盘面B2在环形活塞B4的带动下,朝靠近 或者远离制动盘E的方向移动,并能够实现与制动盘E的接触及分离,接触时可以在制动盘E的带动下转动,从而通过本体外齿11将转动专递给蓄能器。蓄能器的结构将在下文说明。The accumulator pressure plate assembly B comprises: a body B1, a platen disk surface B2, an annular sliding plate B3 and an annular piston B4, wherein the body B1 is a hollow cylinder, and the outer body tooth B11 is formed on the outer wall surface of the body B1; The extracorporeal tooth B11 is used to match the accumulator, and the specific structure of the accumulator will be described below. The platen disk surface B2 has a circular shape and is fixedly connected with one end of the body B1, and the platen disk surface B2 is coaxial with the body B1. The side of the platen disk surface B2 facing away from the body B1 faces the brake disk E of the vehicle; the annular sliding plate B3 It is annular and fixedly connected to the other end of the body B1. The annular sliding plate B3 is coaxial with the body B1. The annular piston B4 is rotatably engaged with the annular sliding plate B3 and drives the platen surface B2 to move in the axial direction. The platen disk surface B2 is moved toward or away from the brake disk E under the driving of the annular piston B4, and can be in contact with and separated from the brake disk E, and can be rotated by the brake disk E when contacting. The rotation is then transmitted to the accumulator by the extracorporeal tooth 11. The structure of the accumulator will be explained below.
优选的,压盘盘面B2朝向制动盘E的一面涂覆有耐磨涂料。所述压盘盘面B2朝向所述制动盘E的一面形成多个散热槽B13,所述散热槽B13沿所述压盘盘面B2的内径指向外径的方向设置。Preferably, the platen disk surface B2 is coated with a wear resistant coating on one side of the brake disk E. The platen disk surface B2 is formed with a plurality of heat dissipation grooves B13 facing one side of the brake disk E, and the heat dissipation grooves B13 are disposed along the inner diameter of the platen disk surface B2 in the direction of the outer diameter.
环形活塞B4的具体说明如下,滑动地套设在环形的油压壳体H内;环形活塞B4的内壁面上形成一圈环形滑槽B41,环形滑盘B3转动地套设在环形滑槽B41内。优选的油压壳体H具有环形油槽B51,环形活塞B4可滑动地套设在环形油槽B51内;油压壳体H上还形成有油口B52,连通环形油槽B51。The specific description of the annular piston B4 is slidably sleeved in the annular hydraulic housing H; a ring-shaped sliding groove B41 is formed on the inner wall surface of the annular piston B4, and the annular sliding plate B3 is rotatably sleeved on the annular sliding groove B41. Inside. The preferred oil pressure housing H has an annular oil groove B51. The annular piston B4 is slidably sleeved in the annular oil groove B51. The oil pressure housing H is further formed with an oil port B52 communicating with the annular oil groove B51.
通过油口B52向环形油槽B51内加油,通过油压驱动环形活塞B4移动,进而带动本体B1、压盘盘面B2和环形滑盘B3移动,并最终将压盘盘面B2贴抵到制动盘E上。The oil is blown into the annular oil groove B51 through the oil port B52, and the annular piston B4 is driven to move by the oil pressure, thereby driving the body B1, the platen disk surface B2 and the annular sliding plate B3 to move, and finally pressing the platen surface B2 against the brake disk E. on.
为保证环形油槽B51内油不泄漏,环形活塞B4外壁面形成至少一圈外密封圈槽B42;环形活塞B4内壁面形成至少一圈内密封圈槽B43;外密封圈槽B42和内密封圈槽B43内分别设置有密封圈。优选的,本体B1内壁面上形成有轴向的键槽B12。用于和单向轴承I的键I1配合。In order to ensure that the oil in the annular oil groove B51 does not leak, the outer wall surface of the annular piston B4 forms at least one outer sealing ring groove B42; the inner wall surface of the annular piston B4 forms at least one inner sealing ring groove B43; the outer sealing ring groove B42 and the inner sealing ring groove Sealing rings are provided in B43. Preferably, an axial key groove B12 is formed on the inner wall surface of the body B1. It is used to cooperate with the key I1 of the one-way bearing I.
压盘盘面B2由耐磨材料制作而成,在另一端环形活塞B4在被油压壳体H内的高压油推动下,压盘盘面B2压紧在制动盘E上,从而随制动盘E同步转动,并通过本体外齿B11带动蓄能器C的内环C1同步转动,达到对蓄能器C充能的目的。The platen surface B2 is made of a wear-resistant material, and at the other end, the annular piston B4 is pushed by the high-pressure oil in the hydraulic housing H, and the platen surface B2 is pressed against the brake disk E, thereby accompanying the brake disk. E synchronously rotates, and the inner ring C1 of the accumulator C is synchronously rotated by the external tooth B11 to achieve the purpose of charging the accumulator C.
单向轴承I结构包括内框、外框、滚子。内框与制动器总成壳体A安装固定;外框含有键I1,也可以称为齿结构,与蓄能器压盘总成B内部的键槽B12配合。当蓄能器压盘总成B在液压压力作用下压紧在制动盘E上,随制动盘E同步转动的时候,单向轴承I作为蓄能器压盘总成B的固定转轴,并能限制其反转,从而沿单一方向为蓄能器C蓄能,且对蓄能器C起到保护作用。The one-way bearing I structure includes an inner frame, an outer frame, and a roller. The inner frame and the brake assembly housing A are fixedly mounted; the outer frame includes a key I1, which may also be referred to as a tooth structure, and cooperates with a key groove B12 inside the accumulator platen assembly B. When the accumulator pressure plate assembly B is pressed against the brake disc E under the action of hydraulic pressure, the one-way bearing I acts as a fixed rotating shaft of the accumulator pressure plate assembly B when the brake disc E rotates synchronously. It can also limit its reversal, so that the accumulator C is stored in a single direction and the accumulator C is protected.
下面说明蓄能器C,这种蓄能器C成为单排蓄能器,具体的:The accumulator C will be described below. This accumulator C becomes a single-row accumulator. Specifically:
参见图7到图10,其包括:同轴设置的内环C1和外环C2,以及位于内环C1和外环C2之间的钢带C3。钢带C3呈螺旋形盘设于内环C1和外环C2之间,钢带C3的一端连接在外环C2内侧,另一端连接在内环C1的外侧。钢带C3两端优选的采用焊接或者螺接的方式,分别和内环C1、外环C2固定连接。内环C1的内侧,是指内环C1的内壁面,外环C2的外侧,是指外环C2的外壁面,即钢带C3的一端连接在外环C2的内壁面,另一端连接在内环C1的外壁面。Referring to Figures 7 through 10, it includes an inner ring C1 and an outer ring C2 disposed coaxially, and a steel strip C3 between the inner ring C1 and the outer ring C2. The steel strip C3 is spirally disposed between the inner ring C1 and the outer ring C2. One end of the steel strip C3 is connected to the inner side of the outer ring C2, and the other end is connected to the outer side of the inner ring C1. The two ends of the steel strip C3 are preferably welded or screwed, and are respectively fixedly connected to the inner ring C1 and the outer ring C2. The inner side of the inner ring C1 refers to the inner wall surface of the inner ring C1, and the outer side of the outer ring C2 refers to the outer wall surface of the outer ring C2, that is, one end of the steel strip C3 is connected to the inner wall surface of the outer ring C2, and the other end is connected. The outer wall of the ring C1.
外环C2的外壁面上形成有蓄能器外齿C21。该蓄能器外齿C21用于和汽车的发电机转子转轴的齿轮啮合,释放能量时用于带动发电机发电。当然,并不限于用在纯电动汽车、燃油汽车或者油电混合汽车。An accumulator outer tooth C21 is formed on the outer wall surface of the outer ring C2. The accumulator outer teeth C21 are used to mesh with the gears of the generator rotor shaft of the automobile, and are used to drive the generator to generate electricity when the energy is released. Of course, it is not limited to use in pure electric vehicles, fuel vehicles or hybrid vehicles.
进一步,外环C2一侧的侧壁上形成侧齿C23,参见图9,其为图7中y处的局部放大图。需要理解,上述的侧壁一般是指轴向方向上的壁(本说明书下文还会提到其他结构的侧壁,其理解方式与本处相似),该侧壁的壁面(下面简称侧壁面)与上述的外壁面是垂直的面。该侧齿C23用于和第二计数器A2配合,用于测量在钢带C3释放弹性势能时,带动外环C2转动的圈数。优选的,侧齿C23为矩形齿。需要理解,侧齿C23仅作为一种能够测量外环C2转动圈数的结构,其可以通过其他结构代替,例如拨片、计数传感器等。Further, a side tooth C23 is formed on the side wall of the outer ring C2 side, see FIG. 9, which is a partial enlarged view of y in FIG. It should be understood that the above-mentioned side wall generally refers to a wall in the axial direction (the side wall of other structures will be mentioned later in the specification, which is understood in a similar manner to the present place), and the wall surface of the side wall (hereinafter referred to as a side wall surface) A surface that is perpendicular to the outer wall surface described above. The side teeth C23 are for cooperating with the second counter A2 for measuring the number of turns of the outer ring C2 when the steel strip C3 releases the elastic potential energy. Preferably, the side teeth C23 are rectangular teeth. It should be understood that the side teeth C23 are only used as a structure capable of measuring the number of revolutions of the outer ring C2, and may be replaced by other structures such as paddles, counting sensors, and the like.
外环C2的至少一侧的侧壁上形成环形卡槽C22,和导向架A5配合,用于对外环C2进行限位和导向。如图10所示,示出了对外环C2沿径向的剖视图,其示出的是外环C2两侧的侧壁都设置了环形卡槽C22的情形。An annular card slot C22 is formed on the sidewall of at least one side of the outer ring C2, and cooperates with the guide frame A5 for limiting and guiding the outer ring C2. As shown in Fig. 10, a cross-sectional view of the outer ring C2 in the radial direction is shown, which shows a case where the side walls on both sides of the outer ring C2 are provided with the annular card slots C22.
内环C1的内壁面上形成有内齿C11。优选的为矩形花键齿,其用于和蓄能器压盘总成B的本体B1上的本体外齿B11配合,优选的本体外齿B11为矩形花键齿,用于带动内环C1转动,从而 带动钢带C3在内环C1和外环C2之间的转动,由于其螺旋形,在转动后会储存弹性势能。An internal tooth C11 is formed on the inner wall surface of the inner ring C1. Preferably, it is a rectangular spline tooth for cooperating with the external tooth B11 on the body B1 of the accumulator platen assembly B. The preferred outer tooth B11 is a rectangular spline tooth for driving the inner ring C1 to rotate. Thus, the rotation of the steel strip C3 between the inner ring C1 and the outer ring C2, due to its spiral shape, stores the elastic potential energy after the rotation.
蓄能器C采用单根钢带C3,成螺旋形盘绕而成,螺旋形的钢带C3采用弹性较好的钢材制成。由于钢带C3的缠绕方向是固定的,因此,本蓄能器C的蓄能和放能只能沿单一固定方向进行,否则对钢带C3将产生破坏。The accumulator C is made of a single steel strip C3 which is spirally wound, and the spiral steel strip C3 is made of steel with better elasticity. Since the winding direction of the steel strip C3 is fixed, the energy storage and discharge energy of the accumulator C can only be performed in a single fixed direction, otherwise the steel strip C3 will be damaged.
当蓄能器C内环C1沿指定方向转动时,带动螺旋形的钢带C3转动拧紧,钢带C3蓄能。由于钢带C3的蓄能能力是有限的,因此内环C1相对外环C2转动的最大转动圈数是有限的,当达到系统设定的蓄能圈数时,控制进入释放能量阶段,钢带C3释放能量,此时外环C2相对内环C1转动,外环C2的蓄能器外齿C21带动发电机G发电。When the inner ring C1 of the accumulator C is rotated in the specified direction, the spiral steel strip C3 is rotated and tightened, and the steel strip C3 is stored. Since the energy storage capacity of the steel strip C3 is limited, the maximum number of revolutions of the inner ring C1 relative to the outer ring C2 is limited. When the number of storage cycles set by the system is reached, the control enters the stage of releasing energy, the steel strip C3 releases energy, at which time the outer ring C2 rotates relative to the inner ring C1, and the accumulator outer teeth C21 of the outer ring C2 drive the generator G to generate electricity.
上述内环C1的侧壁上也可以设置有齿形结构,用于计算转动圈数,以判断是否达到最大的转动圈数。The side wall of the inner ring C1 may also be provided with a toothed structure for calculating the number of revolutions to determine whether the maximum number of revolutions is reached.
以上涉及的计数可以通过第一计数器A1和第二计数器A2配合实现。The counts referred to above can be implemented by the cooperation of the first counter A1 and the second counter A2.
油阀控制总成F,参见图11到图18,主要由壳体F1和阀芯F2组成,下面分别这两部分进行说明。The oil valve control assembly F, see Fig. 11 to Fig. 18, is mainly composed of a casing F1 and a spool F2, which are respectively described below.
参见图13到图18,在壳体F1内形成有油路,按照油在油路中流动的方向将这些油路分为:主供油路F3、分供油路F4、主回油路F5和分回油路F6。除了油路,在壳体内还具有阀通路F7,用来容纳阀芯F2,并能使阀芯F2在其中滑动。需要理解,图13到图16是为了清晰的示出各个油路,因此均为部分的剖视,但并非传统意义上的剖视图,其仅剖除部分结构,并还以立体图的形式展示。包括图11和图13中带箭头的线段A-A、B-B、C-C和D-D也并非表示传统意义上的剖面线,其表示在其所在附图上,沿带箭头的线段所指的方向进行剖切,具有对应该线段标号的附图中,表示剖切后剩余部分的结构。不过,图11中Z-Z为剖面线,图17和图18为剖视图。Referring to FIG. 13 to FIG. 18, an oil passage is formed in the casing F1, and the oil passages are divided into the main oil supply passage F3, the sub-supply oil passage F4, and the main return oil passage F5 according to the direction in which the oil flows in the oil passage. And return the oil road F6. In addition to the oil passage, there is a valve passage F7 in the housing for accommodating the spool F2 and allowing the spool F2 to slide therein. It is to be understood that FIGS. 13 to 16 are for partial clarity of the respective oil passages, and therefore are a partial cross-sectional view, but are not cross-sectional views in the conventional sense, which only partially cut away the structure, and are also shown in a perspective view. The line segments AA, BB, CC, and DD including the arrows in FIGS. 11 and 13 also do not represent the hatching in the conventional sense, which means that in the same drawing, the cutting is performed in the direction indicated by the line segment with the arrow. In the drawings having the corresponding line segments, the structure of the remaining portions after the cutting is shown. However, in Fig. 11, Z-Z is a hatching, and Figs. 17 and 18 are cross-sectional views.
对应上述壳体F1内形成的油路和阀通路F7,壳体F1的外壳上还形成有出油口F11、供油口F12和回油口F13,当然,还有对应阀通路F7,供阀芯F2放入的开口。具体的,出油口F11连通分供油路F4,将油导出到后续的其他零部件,下文会接合后续的机构详细说明。供油口F12连通主供油路F3,用于供油,回油口F13连通主回油路F5,用于回收油。Corresponding to the oil passage and the valve passage F7 formed in the casing F1, the oil outlet F11, the oil supply port F12 and the oil return port F13 are formed on the outer casing of the casing F1, and of course, the corresponding valve passage F7 is provided for the valve. The opening into which the core F2 is placed. Specifically, the oil outlet F11 is connected to the oil supply path F4, and the oil is exported to other subsequent parts. The following will be followed by a detailed description of the subsequent mechanism. The oil supply port F12 is connected to the main oil supply path F3 for oil supply, and the oil return port F13 is connected to the main oil return path F5 for recovering oil.
接合上述油路和出油口F11、供油口F12、回油口F13,分供油路F4的一端连通主供油路F3,另一端连通出油口F11;分回油路F6的一端连通分供油路F4,另一端连通主回油路F5。The oil passage and the oil outlet F11, the oil supply port F12, and the oil return port F13 are joined, one end of the oil supply passage F4 is connected to the main oil supply passage F3, and the other end is connected to the oil outlet F11; one end of the oil return passage F6 is connected. The oil supply path F4 is divided, and the other end is connected to the main oil return path F5.
阀通路F7贯通分供油路F4和分回油路F6,阀芯F2滑动地插接在阀通路F7中,且与阀通路F7密闭连接,阀通路F7上还形成有贯通孔F8。The valve passage F7 penetrates the divided oil supply passage F4 and the divided oil passage F6, and the valve body F2 is slidably inserted into the valve passage F7, and is hermetically connected to the valve passage F7, and a through hole F8 is formed in the valve passage F7.
阀芯F2在阀通路F7中滑动时,至少具有两种状态。第一种状态:阀芯F2阻挡在分供油路F4上,贯通孔F8导通分回油路F6。第二种状态:阀芯F2阻挡在分回油路F6上,贯通孔F8导通分供油路F4。这两种状态即通过阀芯F2移动的距离决定。When the spool F2 slides in the valve passage F7, it has at least two states. In the first state, the spool F2 is blocked on the divided oil supply path F4, and the through hole F8 is turned on to the divided oil passage F6. In the second state, the spool F2 is blocked on the branching oil passage F6, and the through hole F8 is connected to the divided oil supply passage F4. These two states are determined by the distance the spool F2 moves.
第一种状态时,分供油路F4不在供油,分回油路F6则可以进行油的回收。第一种状态时,分供油路F4持续供油,分回油路F6关闭不进行回油,油则可以直接从出油口F11进入后续零部件。In the first state, the sub-supply oil passage F4 is not supplied with oil, and the oil return path F6 can be used for oil recovery. In the first state, the sub-supply oil passage F4 continues to supply oil, and the return oil passage F6 is closed without returning oil, and the oil can directly enter the subsequent parts from the oil outlet F11.
在一种实施例中,可以具有两个贯通孔F8,如图12、图17和图18所示,两个贯通孔F8分别用于连通分供油路F4和分回油路F6,但是两个贯通孔F8之间的距离,与分供油路F4和分回油路F6之间的距离不同,避免两路同时导通。当然,分供油路F4和分回油路F6的走向等是根据需要设置的,上述分供油路F4和分回油路F6之间的距离是指阀通路F7所在处二者的距离。In one embodiment, there may be two through holes F8. As shown in FIG. 12, FIG. 17, and FIG. 18, two through holes F8 are respectively used to connect the divided oil supply path F4 and the return oil path F6, but two The distance between the through holes F8 is different from the distance between the divided oil supply path F4 and the divided oil path F6, and the two paths are prevented from being simultaneously turned on. Of course, the direction of the divided oil supply path F4 and the divided oil path F6 is set as needed, and the distance between the divided oil supply path F4 and the divided oil path F6 refers to the distance between the two places where the valve passage F7 is located.
本申请中可以具有多条分供油路F4、分回油路F6等,以实现多组油路的分别控制,同时还能保证互相之间的联动控制,提高控制精度。具体的,以一条分供油路F4、一条分回油路F6、一个 阀通路F7和一个阀芯F2为一个循环组,油阀控制总成具有多个循环组,每个循环组之间彼此并联。In the present application, a plurality of sub-supply oil passages F4, a return oil passage F6, and the like can be provided to realize separate control of multiple sets of oil passages, and at the same time, linkage control between each other can be ensured, and control precision is improved. Specifically, a sub-supply path F4, a recirculating oil path F6, a valve passage F7, and a spool F2 are a cycle group, and the oil valve control assembly has a plurality of cycle groups, and each cycle group is mutually in parallel.
进一步,实现上述阀芯F2的滑动可以有多种方式,例如手动、电机控制和电磁控制都可以用于本申请。本申请要选的使用电磁控制,截图的包括:电磁线圈F9,其位于阀通路F7一端,朝向阀芯F2的顶面;在阀芯F2的顶面和电磁线圈F9之间还设置有弹簧。Further, there are various ways in which the sliding of the spool F2 described above can be achieved, for example, manual, motor control, and electromagnetic control can be used in the present application. The electromagnetic control is used in the present application. The screenshot includes: an electromagnetic coil F9 located at one end of the valve passage F7 toward the top surface of the valve core F2; and a spring disposed between the top surface of the valve core F2 and the electromagnetic coil F9.
另外,为了实现上述对电磁线圈F9充放电的控制,以及协调多组循环组之间的控制关系,还可以设置线束接口F10,与电磁线圈F9电连接。该线束接口F10除了可以提供电力,还可以输入电信号,当然,这些都可以通过外接的电源、处理器等结构实现。Further, in order to realize the above-described control of charging and discharging the electromagnetic coil F9, and to coordinate the control relationship between the plurality of sets of cycle groups, the wire harness interface F10 may be provided to be electrically connected to the electromagnetic coil F9. In addition to providing power, the harness interface F10 can also input electrical signals. Of course, these can be realized by an external power supply, a processor, or the like.
上述可以具有三个循环组,分别用于向油压壳体H、第一卡钳A3和第二卡钳A4供油,实现液压控制。结合附图,油阀控制总成F的出油口F11通过油管J连接至各部分。The above may have three cycle groups for respectively supplying oil to the hydraulic housing H, the first caliper A3 and the second caliper A4 to realize hydraulic control. Referring to the drawings, the oil outlet F11 of the oil valve control assembly F is connected to each portion through the oil pipe J.
优选的,在所述蓄能器C和所述制动盘E之间设置有挡泥板D,所述挡泥板D中心具有通孔,供所述压盘盘面B2露出。Preferably, a fender D is disposed between the accumulator C and the brake disc E, and the center of the fender D has a through hole for exposing the platen surface B2.
结合上述车辆能量回收系统,本申请还公开一种车辆能量回收系统的控制方法。In combination with the above vehicle energy recovery system, the present application also discloses a control method of a vehicle energy recovery system.
使用第一计数器A1获取所述内环C1的第一实时转数n1;使用第二计数器A2获取所述外环C2的第二实时转数n2;使用中,是通过内环C1转动,是钢带C3形变,最终放能时,外环C2转动,但是因为实际中存在摩擦力等因素,钢带3释放处的能量有损耗,因此第二实时转数n2小于第一实时转数n1。Acquiring the first real-time number n1 of the inner ring C1 using the first counter A1; acquiring the second real-time number n2 of the outer ring C2 using the second counter A2; in use, rotating through the inner ring C1, is steel With the C3 deformation, the outer ring C2 rotates when the final energy is released, but the energy of the steel strip 3 is lost due to the frictional force and the like in actuality, so the second real-time rotation number n2 is smaller than the first real-time rotation number n1.
油阀控制总成F控制所述第一卡钳A3夹紧所述外环C2,控制本体B1一端的压盘盘面B2向制动盘E靠近,并抵靠在制动盘上,此时,内环C1转动,外环C2固定,将这个过程称为蓄能,尤其是车辆刚启动时,是这种蓄能状态。而第一卡钳A3松开外环C2,则为放能过程。当然,蓄能和放能可以同时进行,在制动盘E的带动下,使内环C1转动即可以称为蓄能,第一卡钳A3松开外环C2即可以称为放能。The oil valve control assembly F controls the first caliper A3 to clamp the outer ring C2, and the platen surface B2 at one end of the control body B1 approaches the brake disk E and abuts against the brake disk. The ring C1 rotates and the outer ring C2 is fixed. This process is called energy storage, especially when the vehicle is just starting up. When the first caliper A3 releases the outer ring C2, it is an energy release process. Of course, the energy storage and the discharge can be carried out at the same time. Under the driving of the brake disc E, the inner ring C1 can be called the energy storage, and the first caliper A3 can be called the energy release.
规定车辆在启动时(即从驻车状态进入行驶状态时)进行蓄能,且该蓄能是油阀控制总成F控制第一卡钳A3夹紧外环C2,只有内环C1转动的状态,当然,也会使压盘盘面B2贴近在制动盘E上,使蓄能器C进行蓄能。这种状态下,外环C2完全不转,内环C1转动,不过内环C1转动的圈数也是有限的,不能无限转动,否则会损坏钢带C3。因此内环C1和外环C2转动的圈数差值是有限制的,规定在该启动状态时,内环C1和所述外环C2的转数的最大差值为第一差值△Nx,即在该状态下,外环C2固定不动,因此第二实时转数n2为0,第一实施转数n1和第二实时转数n2的差值(n1-n2)的最大值为△Nx。It is specified that the vehicle is accumulating when starting (ie, when entering the driving state from the parking state), and the energy storage is that the oil valve control assembly F controls the first caliper A3 to clamp the outer ring C2, and only the inner ring C1 is rotated. Of course, the platen disk surface B2 is also brought close to the brake disk E to cause the accumulator C to store energy. In this state, the outer ring C2 does not rotate at all, and the inner ring C1 rotates, but the number of turns of the inner ring C1 is limited, and cannot be rotated indefinitely, otherwise the steel strip C3 may be damaged. Therefore, the difference in the number of revolutions of the inner ring C1 and the outer ring C2 is limited. In the start state, the maximum difference between the number of revolutions of the inner ring C1 and the outer ring C2 is the first difference ΔNx. That is, in this state, the outer ring C2 is fixed, so the second real-time revolution number n2 is 0, and the maximum value of the difference (n1-n2) between the first implementation number n1 and the second real-time number n2 is ΔNx. .
例如第一差值△Nx=50,也就是说外环C2固定不动,内环C1转动了50圈(n1=50)。For example, the first difference ΔNx=50, that is, the outer ring C2 is fixed, and the inner ring C1 is rotated 50 times (n1=50).
可以理解,第一差值△Nx表示的是在车辆启动时,内环C1和外环C2转动圈数的最大差值,也就是二者可以相对转动的圈数。该差值可以通过上述第一实施转数n1和第二实时转数n2获取,通过二者做差即可,为了方便说明,称为实时差值△Ns,显然△Ns=(n1-n2)。It can be understood that the first difference ΔNx represents the maximum difference between the number of revolutions of the inner ring C1 and the outer ring C2 when the vehicle is started, that is, the number of turns in which the two can rotate relative to each other. The difference can be obtained by the first implementation number of revolutions n1 and the second real-time number of revolutions n2, and the difference can be made by the two. For convenience of explanation, it is called the real-time difference value ΔNs, and obviously ΔNs=(n1-n2) .
继续上述车辆启动时,所述油阀控制总成F控制所述第一卡钳A3夹紧所述外环C2,使所述蓄能器C进行蓄能,直至实时差值△Ns等于所述第一差值△N,所述油阀控制总成F控制所述第一卡钳A3松开所述外环C2,使所述蓄能器C进行放能。When the vehicle is started, the oil valve control assembly F controls the first caliper A3 to clamp the outer ring C2, so that the accumulator C performs energy storage until the real-time difference ΔNs is equal to the first A difference ΔN, the oil valve control assembly F controls the first caliper A3 to release the outer ring C2 to cause the accumulator C to discharge.
即,内环C1和外环C2的转数差值达到最大限制,开始进行放能。That is, the difference in the number of revolutions of the inner ring C1 and the outer ring C2 reaches the maximum limit, and the discharge is started.
以上即为车辆启动时的控制方式。The above is the control method when the vehicle is started.
下面说明非启动时,即行驶和驻车。The following describes the non-starting, ie driving and parking.
在车辆行驶中时,内环C1和外环C2的转数的最大差值为第二差值△Nx。行驶过程中,可以存在内环C1转动蓄能,外环C2同步的转动放能的状态。The maximum difference in the number of revolutions of the inner ring C1 and the outer ring C2 is the second difference ΔNx while the vehicle is running. During the running, there may be a state in which the inner ring C1 is rotated and stored, and the outer ring C2 is rotated and released.
车辆行驶中,实时差值△Ns小于第二差值△Nx时,油阀控制总成F控制所述第一卡钳A3夹紧所述外环C2,使所述蓄能器C进行蓄能,这表明能量基本已经释放完,需要在继续蓄能,并且夹紧外环C2能够提高蓄能的速度。蓄能状态直至所述实时差值△Ns等于所述第二差值△Nx,所述油阀控制总成F控制所述第一卡钳A3松开所述外环C2,使所述蓄能器C进行放能。During running of the vehicle, when the real-time difference ΔNs is smaller than the second difference ΔNx, the oil valve control assembly F controls the first caliper A3 to clamp the outer ring C2, so that the accumulator C performs energy storage. This indicates that the energy has been substantially released, and it is necessary to continue to store energy, and clamping the outer ring C2 can increase the rate of energy storage. The energy storage state until the real-time difference value ΔNs is equal to the second difference value ΔNx, the oil valve control assembly F controls the first caliper A3 to release the outer ring C2, so that the accumulator C performs the discharge.
车辆驻车时,所述油阀控制总成F控制所述第一卡钳A3松开所述外环C2,使所述蓄能器C进行放能。完全放能,避免钢带3一直处于变形状态。When the vehicle is parked, the oil valve control assembly F controls the first caliper A3 to release the outer ring C2 to cause the accumulator C to discharge. Completely discharge energy to prevent the steel strip 3 from being deformed all the time.
下面举例说明,以第一差值△N=50,第二差值△Nx=55为例,车辆启动时,外环C2不动,即n2=0,当内环C1转动到50圈时,即n1=50,此时实时差值△Ns=n1-n2=50,表示蓄能已满,应该开始进入放能状态,从而第一卡钳A3松开所述外环C2。For example, the first difference ΔN=50 and the second difference ΔNx=55 are taken as an example. When the vehicle starts, the outer ring C2 does not move, that is, n2=0, when the inner ring C1 rotates to 50 laps, That is, n1=50, at this time, the real-time difference ΔNs=n1-n2=50, indicating that the energy storage is full, should start to enter the discharge state, so that the first caliper A3 releases the outer ring C2.
车辆形式中,获取第一实时转数n1和第二实时转数n1,当实时差值△Ns小于所述第二差值△Nx时,例如n1=30,n2=25,这就表面内圈C1转动30圈时,外环C2转动了25圈,二者之间只有5圈的差值,因此可以知晓钢带3的形变量不够大,不能起到有效的蓄能动作,因此需要加紧外环C2,使内环C1单独转动,实现学能。蓄能状态直至所述实时差值△Ns等于所述第二差值△Nx,所述油阀控制总成F控制所述第一卡钳A3松开所述外环C2,使所述蓄能器C进行放能。In the vehicle form, the first real-time rotation number n1 and the second real-time rotation number n1 are obtained. When the real-time difference value ΔNs is smaller than the second difference value ΔNx, for example, n1=30, n2=25, the surface inner circle When C1 rotates 30 times, the outer ring C2 rotates 25 times, and there is only a difference of 5 turns between the two. Therefore, it can be known that the deformation of the steel strip 3 is not large enough to perform an effective energy storage operation, so it is necessary to tighten the outside. Ring C2, the inner ring C1 is rotated separately to realize the learning energy. The energy storage state until the real-time difference value ΔNs is equal to the second difference value ΔNx, the oil valve control assembly F controls the first caliper A3 to release the outer ring C2, so that the accumulator C performs the discharge.
当然在更精准的控制中,可以根据△Ns小于第二差值△Nx的值进行控制,设置标准值N,△Nx-△Ns大于N则加紧外圈C2,小于等于N时,保持该状态。随着能量释放的结束,内圈C1和外圈C2的差值会减少,△Ns则减小,从而△Nx-△Ns的值会变大,直到大于N,再加紧外圈C2。即实时差值△Ns与第二差值△Nx接近表明能量约满,差值越大。Of course, in more precise control, the value can be controlled according to the value of ΔNs being smaller than the second difference ΔNx, and the standard value N is set. When ΔNx-ΔNs is greater than N, the outer ring C2 is tightened, and when it is less than or equal to N, the state is maintained. . As the energy release ends, the difference between the inner ring C1 and the outer ring C2 decreases, and ΔNs decreases, so that the value of ΔNx-ΔNs becomes larger until it is greater than N, and the outer ring C2 is tightened. That is, the real-time difference ΔNs and the second difference ΔNx are close to each other indicating that the energy is about to be full, and the difference is larger.
结合上述例子,n1=30,n2=25,此时△Ns=5,假设N=35,那么此时△Nx-△Ns=55-5=50,大于N,因此要夹紧外环C2进行蓄能。In combination with the above example, n1=30, n2=25, at this time ΔNs=5, assuming N=35, then ΔNx-ΔNs=55-5=50, greater than N, so the outer ring C2 is clamped. Energy storage.
以上依据图式所示的实施例详细说明了本发明的构造、特征及作用效果,以上所述仅为本发明的较佳实施例,但本发明不以图面所示限定实施范围,凡是依照本发明的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本发明的保护范围内。The embodiments, features and effects of the present invention are described in detail above with reference to the embodiments shown in the drawings. The above description is only a preferred embodiment of the present invention, but the present invention is not limited by the scope of the drawings, and It is intended that the present invention be construed as being limited by the scope of the invention.

Claims (7)

  1. 一种车辆能量回收系统,其特征在于,包括:A vehicle energy recovery system, comprising:
    制动器总成壳体(A)、蓄能器压盘总成(B)、蓄能器(C)、制动盘(E)、油阀控制总成(F)和发电机(G);Brake assembly housing (A), accumulator platen assembly (B), accumulator (C), brake disc (E), oil valve control assembly (F) and generator (G);
    所述蓄能器(C)具有内环(C1)、外环(C2)和钢带(C3),所述钢带(C3)呈螺旋形盘设于所述内环(C1)和所述外环(C2)之间,所述钢带(C3)的一端连接在所述外环(C2)内侧,另一端连接在所述内环(C1)的外侧,所述外环(C2)驱动所述发电机(G);The accumulator (C) has an inner ring (C1), an outer ring (C2) and a steel strip (C3), the steel strip (C3) being spirally disked on the inner ring (C1) and the Between the outer rings (C2), one end of the steel strip (C3) is connected inside the outer ring (C2), and the other end is connected to the outer side of the inner ring (C1), and the outer ring (C2) is driven. The generator (G);
    所述蓄能器压盘总成(B)的本体(B1)套设在所述蓄能器(C)内,并通过齿连接,所述本体(B1)一端具有压盘盘面(B2),另一端具有环形滑盘(B3),所述压盘盘面(B2)朝向所述制动盘(E),所述本体(B1)沿轴向可移动;The body (B1) of the accumulator platen assembly (B) is sleeved in the accumulator (C) and connected by teeth, and the body (B1) has a platen surface (B2) at one end thereof. The other end has an annular sliding plate (B3) facing the brake disc (E), the body (B1) being axially movable;
    所述制动器总成壳体(A)上形成有第一卡钳(A3),夹持在所述外环(C2)两侧;a first caliper (A3) is formed on the brake assembly housing (A), and is clamped on both sides of the outer ring (C2);
    在所述制动器总成壳体(A)上还设置有第一计数器(A1)和第二计数器(A2),其中所述第一计数器(A1)朝向所述本体(B1)或者所述内环(C1),记录所述内环(C1)的转数,所述第二计数器(A2)朝向所述外环(C2),记录所述外环(C2)的转数;A first counter (A1) and a second counter (A2) are further disposed on the brake assembly housing (A), wherein the first counter (A1) faces the body (B1) or the inner ring (C1), recording the number of revolutions of the inner ring (C1), the second counter (A2) facing the outer ring (C2), recording the number of revolutions of the outer ring (C2);
    所述油阀控制总成(F)连通所述蓄能器压盘总成(B)和所述第一卡钳(A3),驱动所述本体(B1)移动,以及驱动所述第一卡钳(A3)夹紧或松开所述外环(C2)。The oil valve control assembly (F) communicates with the accumulator platen assembly (B) and the first caliper (A3), drives the body (B1) to move, and drives the first caliper ( A3) Clamp or loosen the outer ring (C2).
  2. 根据权利要求1所述的车辆能量回收系统,其特征在于,A vehicle energy recovery system according to claim 1 wherein:
    还包括油压壳体(H),控制所述本体(B1)移动;Also comprising a hydraulic housing (H) for controlling movement of the body (B1);
    所述蓄能器压盘总成(B)还具有环形活塞(B4),所述环形活塞(B4)的内壁面上形成一圈环形滑槽(B41),所述环形滑盘(B3)转动地套设在所述环形滑槽(B41)内;The accumulator platen assembly (B) further has an annular piston (B4), and an annular sliding groove (B41) is formed on the inner wall surface of the annular piston (B4), and the annular sliding plate (B3) rotates. The ground sleeve is disposed in the annular chute (B41);
    所述油压壳体(H)固定在所述制动器总成壳体(A)上,所述环形活塞(B4)滑动地套设在环形的油压壳体(5)内;The hydraulic housing (H) is fixed on the brake assembly housing (A), and the annular piston (B4) is slidably sleeved in the annular hydraulic housing (5);
    所述油阀控制总成(F)连通所述油压壳体(H)。The oil valve control assembly (F) communicates with the oil pressure housing (H).
  3. 根据权利要求1所述的车辆能量回收系统,其特征在于,A vehicle energy recovery system according to claim 1 wherein:
    所述外环(C2)的外壁面上形成有蓄能器外齿(C21),驱动所述发电机(G)。An accumulator outer tooth (C21) is formed on an outer wall surface of the outer ring (C2) to drive the generator (G).
  4. 一种用于权利要求1-3任一项所述车辆能量回收系统的控制方法,其特征在于,A control method for a vehicle energy recovery system according to any one of claims 1 to 3, characterized in that
    使用第一计数器(A1)获取所述内环(C1)的第一实时转数n1;Acquiring, by using the first counter (A1), the first real-time number of revolutions n1 of the inner ring (C1);
    使用第二计数器(A2)获取所述外环(C2)的第二实时转数n2;Using the second counter (A2) to obtain the second real-time number of revolutions n2 of the outer ring (C2);
    在车辆启动时首次蓄能时,所述内环(C1)和所述外环(C2)的转数的最大差值为第一差值△N;When the vehicle is first stored, the maximum difference between the number of revolutions of the inner ring (C1) and the outer ring (C2) is a first difference ΔN;
    在车辆行驶中时,所述内环(C1)和所述外环(C2)的转数的最大差值为第二差值△Nx;When the vehicle is running, the maximum difference between the number of revolutions of the inner ring (C1) and the outer ring (C2) is a second difference ΔNx;
    且所述第一实时转数n1大于所述第二实时转数n2;The first real-time revolution number n1 is greater than the second real-time revolution number n2;
    以所述第一实时转数n1和所述第二实时转数n2的差值为实时差值△Ns;The difference between the first real-time revolution number n1 and the second real-time revolution number n2 is a real-time difference value ΔNs;
    所述油阀控制总成(F)根据所述实时差值△Ns和所述第一差值△N关系,以及根据所述实时差值△Ns和所述第二差值△Nx的关系,控制驱动所述本体(B1)移动,以及驱动所述第一卡钳(A3)夹紧或松开所述外环(C2)。The oil valve control assembly (F) is based on the relationship between the real-time difference value ΔNs and the first difference value ΔN, and according to the relationship between the real-time difference value ΔNs and the second difference value ΔNx, Controlling the movement of the body (B1) and driving the first caliper (A3) to clamp or loosen the outer ring (C2).
  5. 根据权利要求4所述的车辆能量回收系统的控制方法,其特征在于,A method of controlling a vehicle energy recovery system according to claim 4, wherein
    车辆启动时,所述油阀控制总成(F)控制所述第一卡钳(A3)夹紧所述外环(C2),使所述蓄能器(C)进行蓄能,直至所述实时差值△Ns等于所述第一差值△N,所述油阀控制总成(F)控制所述第一卡钳(A3)松开所述外环(C2),使所述蓄能器(C)进行放能。When the vehicle is started, the oil valve control assembly (F) controls the first caliper (A3) to clamp the outer ring (C2) to cause the accumulator (C) to store energy until the real time The difference ΔNs is equal to the first difference ΔN, and the oil valve control assembly (F) controls the first caliper (A3) to loosen the outer ring (C2) to cause the accumulator ( C) Perform discharge.
  6. 根据权利要求4所述的车辆能量回收系统的控制方法,其特征在于,A method of controlling a vehicle energy recovery system according to claim 4, wherein
    车辆行驶中,所述实时差值△Ns小于所述第二差值△Nx时,所述油阀控制总成(F)控制所述第一卡钳(A3)夹紧所述外环(C2),使所述蓄能器(C)进行蓄能,直至所述实时差值△Ns等于所述第二差值△Nx,所述油阀控制总成(F)控制所述第一卡钳(A3)松开所述外环(C2),使所述蓄能器(C)进行放能。The oil valve control assembly (F) controls the first caliper (A3) to clamp the outer ring (C2) while the vehicle is running, when the real-time difference ΔNs is smaller than the second difference ΔNx Causing the accumulator (C) to accumulate until the real-time difference ΔNs is equal to the second difference ΔNx, the oil valve control assembly (F) controlling the first caliper (A3) The outer ring (C2) is loosened to dissipate the accumulator (C).
  7. 根据权利要求4所述的车辆能量回收系统的控制方法,其特征在于,A method of controlling a vehicle energy recovery system according to claim 4, wherein
    车辆驻车时,所述油阀控制总成(F)控制所述第一卡钳(A3)松开所述外环(C2),使所述蓄能器(C)进行放能。When the vehicle is parked, the oil valve control assembly (F) controls the first caliper (A3) to release the outer ring (C2) to cause the accumulator (C) to discharge.
PCT/CN2018/081865 2017-11-27 2018-04-04 Vehicle energy recovery system and control method WO2019007122A1 (en)

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