WO2019006898A1 - Floor fan and assembling method therefor - Google Patents

Floor fan and assembling method therefor Download PDF

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Publication number
WO2019006898A1
WO2019006898A1 PCT/CN2017/104325 CN2017104325W WO2019006898A1 WO 2019006898 A1 WO2019006898 A1 WO 2019006898A1 CN 2017104325 W CN2017104325 W CN 2017104325W WO 2019006898 A1 WO2019006898 A1 WO 2019006898A1
Authority
WO
WIPO (PCT)
Prior art keywords
mounting
grille
charging component
motor
charging
Prior art date
Application number
PCT/CN2017/104325
Other languages
French (fr)
Chinese (zh)
Inventor
曾俊锋
唐昊
李振军
叶敏聪
何贤乐
王汉秀
Original Assignee
广东美的环境电器制造有限公司
美的集团股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东美的环境电器制造有限公司, 美的集团股份有限公司 filed Critical 广东美的环境电器制造有限公司
Publication of WO2019006898A1 publication Critical patent/WO2019006898A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/002Details, component parts, or accessories especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/52Casings; Connections of working fluid for axial pumps
    • F04D29/522Casings; Connections of working fluid for axial pumps especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/64Mounting; Assembling; Disassembling of axial pumps
    • F04D29/644Mounting; Assembling; Disassembling of axial pumps especially adapted for elastic fluid pumps
    • F04D29/646Mounting or removal of fans

Definitions

  • the present invention relates to the field of household electrical appliances, and in particular to a climbing fan and a method of assembling the climbing fan.
  • FIGS. 1 to 3 show a common climbing fan according to the prior art, that is, can be placed on a table or a ground by a bracket, generally consisting of a front grille, a rear grille, an impeller, a motor, a bracket, and a switch box.
  • the surface of the metal parts is usually treated by dusting or electroplating.
  • the motor is connected to the rear grille, and the direct connection assembly between the motor and the rear grille is performed.
  • the assembly scheme has the following problems: First, due to the rear grille and the motor Direct connection, therefore, a reliable grounding method must be used.
  • the existing climbing fan machine shown in Figure 3 is mostly Class I electrical appliances.
  • the power cable needs to have a grounding wire, and there must be a corresponding grounding process.
  • the existing climbing fans are mostly used to directly connect the mesh cover to the grounding wire. Connection, or the use of a mesh cover indirectly connected to the grounding wire, and in order to achieve direct or indirect connection with the grounding wire, it must be damaged by scraping, puncture, etc. on the mesh cover and motor using surface treatment by dusting or plating.
  • An object of the present invention is to provide a climbing fan which can be a class II electric appliance and which is not required to be specially provided with a grounding wire, and an assembly method of the climbing fan.
  • the present invention provides a climbing fan comprising a coaxially mounted front grille, an impeller and a rear grille, the climbing fan further comprising a charging element, the charging element including a driving unit An electric motor of the impeller, the climbing fan further comprising a charging component mounting box for mounting the charging component, the charging component being mounted in the charging component mounting box by a first mounting structure, the charging component mounting box being an insulating box And being mounted on the rear side of the rear grille by a second mounting structure, the first mounting structure and the second mounting structure are spaced apart from each other; a first opening is formed on a front surface of the charging component mounting box, a second opening is formed in a center of the rear grille, an output shaft of the motor is sequentially connected to the impeller through the first opening and the second opening, and the output shaft is spaced apart from the rear grille .
  • the second mounting structure includes a first mounting member and a second mounting hole formed on a front surface of the charging component mounting box, the first mounting member including a cap portion and a stem portion, the stem portion Passing through the mesh on the rear grille and mounting at the second mounting hole, the size of the cap portion being larger than the size of the mesh.
  • the second mounting structure includes a third mounting hole formed on a front surface of the charging component mounting box, and the rear grille is provided with a mounting strip extending to the third mounting hole,
  • the mounting strip is formed with a through hole corresponding to the third mounting hole, and the second mounting structure further includes a second mounting member for passing through the through hole and being mounted at the third mounting hole.
  • the mounting strip includes a plurality of and each extending in a radial direction of the rear grille, and a plurality of the mounting strips are disposed to be equally spaced along a circumference of the rear grille.
  • the second mounting structure includes a slot formed on a front surface of the charging component mounting box, and the rear grille is correspondingly provided with a insert extending to the slot, the plug A strip is inserted into the slot.
  • the slots are formed to open vertically downward, and the slots are symmetrically disposed on the left and right sides of the front surface of the charging element mounting case, respectively.
  • the second mounting structure includes a lug formed around a circumference of the first opening on a front surface of the charging element mounting case, the rear net cover correspondingly surrounding a circumference of the second opening A flange is disposed, and an inner circumference of the flange is formed with a card slot to be engaged with the protrusion.
  • a plurality of the bumps spaced apart from each other are formed around the circumferential direction of the first opening.
  • the invention provides a method for assembling a climbing fan according to the present invention, the assembling method comprising the first step: installing a charging component mounting box;
  • Step 2 placing the installed charging component mounting box on the horizontal mounting working surface such that the front side of the charging component mounting box faces upward;
  • Step 3 placing the rear grille on the charging component mounting box with the front side of the rear grille facing upward and the output shaft of the motor passing through the second opening to assemble the first a mounting structure for connecting the rear grille to the charging component mounting box;
  • Step four placing the impeller on the rear grille with the front side of the impeller facing upward, and connecting the impeller to an output shaft of the motor;
  • Step 5 placing the front grille over the impeller with the front side of the front grille facing upward and connecting the front grille and the rear grille.
  • the charging component mounting box includes a front half shell and a rear half shell that are fastened to each other, and the step 1 includes: placing the rear half shell on the horizontal mounting working surface, so that the rear a front side of the half-shell facing upward; mounting the charging element in the rear half-shell; placing the front half-shell on the rear half-shell and fastening the front half-shell and the second half case.
  • the charging elements of the climbing fan are assembled in the charging component mounting box which is the insulating box, and the charging component mounting box is installed on the rear side (ie, the outer side) of the rear grille.
  • the charging component mounting box is assembled as a whole to the climbing fan body, compared to the existing method of discrete assembly of the climbing fan part. The assembly effect is better, and the disassembly is better.
  • the charging component is mounted in the charging component mounting box through the first mounting structure, and the charging component mounting box is mounted on the rear side of the rear grille through the second mounting structure, and the first mounting structure and the second mounting The structures are spaced apart from each other, that is, the second mounting structure connected to the rear grille is spaced apart from the first mounting structure that may be charged, and the live component mounting box itself Insulating the box, so that the electrical conduction of the charged component in the charging component mounting box is prevented from being transmitted to the rear grille, and at the same time, the front opening of the charging component mounting box is formed with a first opening, and the center of the rear grille is formed with a second opening.
  • An output shaft of the motor is sequentially connected to the impeller through the first opening and the second opening, and the output shaft is spaced from the rear grille, thereby preventing electrical conduction of the output shaft to the rear net
  • the cover prevents the user from contacting the rear grille to cause electric shock and electric shock, so that the climbing fan of the present invention satisfies the requirements of the class II electric appliance, and no grounding line is needed.
  • Figure 1 is a front view of a prior art climbing fan
  • Figure 2 is a view of the climbing fan of Figure 1 with the front grille and the impeller portion removed;
  • Figure 3 is an exploded view of the climbing fan of Figure 1;
  • Figure 4 is a perspective view of a climbing fan according to a first embodiment of the present invention, in which the front grille and the impeller and related parts are omitted to more clearly show the first embodiment of the present invention;
  • Figure 5 is an assembled live component mounting box of Figure 4, with a live component mounted therein;
  • Figure 6 is an exploded view of the charged component mounting case of Figure 5 and the charged components therein;
  • Figure 6a is a schematic view of the rotary switch of Figure 6;
  • Figure 6b is a schematic view of the capacitor of Figure 6;
  • Figure 7 is a perspective view of a climbing fan according to a second embodiment of the present invention, in which the front grille and the impeller and related parts are omitted to more clearly show the second embodiment of the present invention;
  • Figure 8 is an assembled live component mounting box of Figure 7 with a live component mounted therein;
  • Figure 9 is an exploded view of the charged component mounting case of Figure 8 and the charged components therein;
  • Figure 10 is a perspective view of a climbing fan according to a third embodiment of the present invention, in which the front grille and the impeller and related parts are omitted to more clearly show the third embodiment of the present invention;
  • Figure 11 is an assembled live component mounting box of Figure 10, with a live component mounted therein;
  • Figure 12 is an exploded view of the charged component mounting case of Figure 11 and the charging element therein, wherein the mounting strip on the rear grille is also shown for the purpose of showing the mating relationship;
  • Figure 13 is a perspective view of a climbing fan according to a fourth embodiment of the present invention, in which the front grille and the impeller and related portions are omitted to more clearly show the fourth embodiment of the present invention;
  • Figure 14 is an assembled live component mounting box of Figure 13 with a live component mounted therein;
  • Figure 15 is an exploded view of the charged component mounting case of Figure 14 and the charged component therein, wherein the flange on the rear grille is also shown to show the mating relationship;
  • Figure 16 is a perspective view of a climbing fan according to a fifth embodiment of the present invention, wherein the front grille and the impeller and related portions are omitted to more clearly show the fifth embodiment of the present invention;
  • Figure 17 is an assembled charged component mounting case of Figure 16 in which a live component is assembled, and in order to more clearly show the connection relationship with the rear grille, a mounting strip is shown;
  • Figure 18 is an exploded view of the charging member mounting case of Figure 17 and the charging member therein, wherein the mounting strip on the rear grille is also shown for the purpose of showing the mating relationship.
  • the present invention provides a charging component mounting box for a climbing fan, the climbing fan comprising a coaxially mounted impeller and a rear grille 1, the climbing fan further comprising a charging element, the charging element comprising a motor 2 driving the impeller, the charging component mounting box for mounting the charging element, the charging component being mounted in a charging component mounting box by a first mounting structure, the charging component mounting box being an insulating box and passing a second mounting structure 7 is mounted on the rear grille 1, the first mounting structure and the second mounting structure 7 are spaced apart from each other; a first opening 6 is formed on a front surface of the charging component mounting box. A second opening is formed in the center of the rear grille 1.
  • the output shaft 14 of the motor 2 is sequentially connected to the impeller through the first opening 6 and the second opening, and the output shaft 14 and the rear are The mesh cover 1 is spaced apart.
  • the charged component mounting case is used to mount all the charged components of the climbing fan.
  • the charging elements of the climbing fan are collectively assembled in a charging component mounting case which is an insulating case, and the charging component mounting case is attached to the rear side (ie, the outer side) of the rear grille 1, in this case,
  • the live component mounting box can be assembled first, and the charging component mounting box is assembled as a whole to the climbing fan body during the production of the climbing fan, which is loosely assembled compared to the existing climbing fan parts.
  • the method has better assembly effect and better disassembly.
  • the charging element is mounted in the charging component mounting box through the first mounting structure, and the charging component mounting box is mounted on the rear side of the rear grille 1 through the second mounting structure 7, and the first mounting structure and The second mounting structures 7 are spaced apart from each other, that is, the second mounting structure 7 connected to the rear grille 1 is spaced apart from the possibly first mounting structure, and the charging component mounting box itself is The edge box avoids the electrical conduction of the charging element in the charging component mounting box to the rear grille 1.
  • the first opening 6 is formed on the front surface of the charging component mounting box, and the center of the rear grille 1 is formed.
  • the output shaft 14 of the motor 2 is sequentially connected to the impeller through the first opening 6 and the second opening, and the output shaft 14 is spaced apart from the rear grille 1 while avoiding
  • the electrical conduction of the output shaft 14 refers to the rear grille 1, thereby preventing the user from contacting the rear grille 1 to cause the electric shock of the electric leakage, so that the climbing fan including the charging component mounting box satisfies the requirements of the class II electric appliance, and no need to set Ground wire.
  • the charging component mounting box can be made of an insulating material such as plastic to form an insulating case.
  • the first mounting structure includes a first mounting hole 15 formed on a front surface of the charging component mounting box, and is formed on the motor 2 a motor mounting hole and a motor connector for passing through the first mounting hole 15 and mounted at the motor mounting hole, through the first mounting hole 15, the motor mounting hole and the motor connector
  • the mounting structure allows the motor to be mounted in a live component mounting box.
  • the motor connector may include a bolt, a nut, and a gasket, or any other suitable form, wherein the front surface of the charging component mounting box refers to a surface of the charging component mounting box that is mounted to the front of the climbing fan after the climbing fan.
  • the first mounting hole 15 and the corresponding motor mounting hole and the motor connecting member are plural, for example, may be equally spaced around the motor. Multiple.
  • the inside of the charging component mounting case is formed with a motor mounting groove 19, and an inner side wall of the motor mounting groove 19 is formed to extend inward from an edge of the motor mounting groove 19.
  • the rib 20 is used to chuck the motor 2 in the motor mounting groove 19.
  • the motor 2 is snapped (engaged) into the motor mounting slot 19 by the retaining bar 20 in the motor mounting slot 19, of course, understandable.
  • other suitable embodiments may be employed, such as providing a snap-fit structure to enable the motor 2 to be snapped into the motor mounting slot 19.
  • the rib 20 may be formed as a rib which gradually increases in thickness from the edge of the motor mounting groove 19, so that when the motor 2 is pressed into the motor mounting groove 19, the pressure is increased toward the inside of the motor mounting groove 19.
  • the motor 2 can be quickly and stably installed in the charging component mounting box to simplify the assembly work, and the motor 2 is firmly mounted due to the main weight and vibration source of the motor 2. It is also important for device performance stability.
  • the engagement of the snap-fit mounting and the aforementioned motor connector allows the motor 2 to be stably mounted in the charging component mounting case.
  • the first mounting hole 15 and the motor mounting hole are both through holes, and a positioning groove 21 is further formed in the axial direction of the motor mounting groove 19 corresponding to the motor connecting member.
  • the end of the motor connector extends through the first mounting hole 15 and the motor mounting hole to extend into the positioning groove 21.
  • the positioning groove 21 is formed by two parallel ribs extending in the radial direction of the motor mounting groove 19, of course, the positioning groove 21 can also be formed as a groove or other suitable form.
  • the motor 2 when the motor 2 is mounted, the motor 2 can be placed above the motor mounting slot 19 but not into the motor mounting slot 19, and then the charging component mounting box is covered.
  • the front half of the housing extends the motor connecting member through the first mounting hole 15 and the motor mounting hole, and adjusts the orientation of the motor 2 in the motor mounting slot 19, for example, rotating the motor 2 in the motor mounting slot 19, so that the motor is connected.
  • the end of the piece is located in the positioning groove 21, and the end of at least two motor connecting pieces along the circumferential direction of the motor 2 is located in the corresponding positioning groove 21, and the positioning of the motor 2 is completed.
  • the motor mounting holes are in one-to-one correspondence with the first mounting holes 15 on the front surface of the charging component mounting box to facilitate subsequent mounting.
  • the motor 2 can be pressed into the motor mounting slot 19 to be engaged. It can be seen from this that the arrangement of the positioning groove 21 facilitates the mounting of the motor 2 in the charging component mounting box, thereby facilitating the quick assembly of the climbing fan.
  • the charging element may further include a rotary switch 3 electrically connected to the motor 2, the inside of the charging element mounting case being formed with a rotary switch mounting portion 16, the rotary switch 3 being snapped or inserted into the rotation In the switch mounting portion 16, the manner of snapping or inserting facilitates the quick installation of the rotary switch 3 and, therefore, also facilitates the rapid assembly of the climbing fan.
  • the rotary switch mounting portion 16 is formed to include a rotary switch slot for accommodating the main body of the rotary switch 3; the edge of the rotary switch 3 extends outwardly from the rotary switch tab 31, and the rotary switch tab 31 is formed.
  • the rotary switch is through holes, so that the rotary switch 3 is stably installed. It can be understood that, in addition to the form of the plug post 161 and the rotary switch through hole, it can be set to include any suitable form such as a card and a card slot that cooperate with each other. .
  • the charging element may further include a capacitor 4 electrically connected to the motor 2, the inside of the charging element mounting box is formed with a capacitor mounting portion 17, and the capacitor 4 is snapped or inserted into the capacitor mounting portion 17.
  • the manner of snapping or inserting facilitates the quick installation of the capacitor 4 and, therefore, also facilitates the rapid assembly of the climbing fan.
  • the capacitor mounting portion 17 is formed to include a capacitor slot or a card slot for accommodating the main body of the capacitor 4.
  • the edge of the capacitor 4 extends outwardly from the capacitor tab 41, and the capacitor tab 41 is formed with a capacitor pass.
  • the outer side of the hole, the capacitor slot or the card slot is formed with a plug post or a snap member corresponding to the capacitor through hole; thus, the body of the capacitor 4 is mounted in the capacitor slot or the card slot, and the capacitor plug post passes through the The capacitor through hole or the capacitor clip passes through the capacitor through hole and is latched at the capacitor through hole, so that the capacitor 4 is stably mounted.
  • the card can be arranged to include the card. Any suitable form such as a card slot.
  • the capacitor mounting portion 17 is located on one side of the rotary switch mounting portion 16 and above the rotary switch mounting portion 16, in which case the capacitor 4 can be mounted on Rotating the top of the switch 3 to make full use of the space, the charging component mounting box structure is more compact and compact, and the wiring and electrical connection between the charging components can be facilitated.
  • the charging components can also be adjusted as needed.
  • the size and structure of the motor 2, the capacitor 4, and the rotary switch 3, and the mounting positional relationship therebetween, and the positional and structural relationship between the motor mounting groove 19, the capacitor mounting portion 17, and the rotary switch mounting portion 16 are adjusted accordingly. Therefore, the optimal design is performed according to actual needs.
  • the position and structural relationship between the machine mounting groove 19, the capacitor mounting portion 17, and the rotary switch mounting portion 16 in the first embodiment and the fifth embodiment are respectively adjusted accordingly. .
  • each of the motor mounting groove 19, the capacitor mounting portion 17, and the rotary switch mounting portion 16 can be adjusted according to the specific size and shape of the motor 2, the capacitor 4, and the rotary switch 3 in practical applications.
  • other charging members may be added according to actual needs and their mounting portions are respectively provided.
  • all the charging members are arranged to be engaged or plugged into the charging member mounting box as much as possible to facilitate climbing. Quick assembly of the fan.
  • the charging element may further include a power connector for connecting to an external power source, the power connector including a power cord and a socket and a power supply member 5 respectively connected to both ends of the power cord; the charging component mounting box a power supply member bayonet 18 is formed on the wall to engage the power supply member 5, and the power supply member 5 is correspondingly provided with a limiting portion 51 on both inner and outer sides of the power supply member bayonet 18; One end of 5 extends into the charging component mounting box and is electrically connected to other charging components in the charging component mounting box; the power cord and the portion of the power component 5 outside the charging component mounting box are outside The surface is provided with an insulating layer.
  • the limiting portion 51 may be a blocking piece extending from a surface of the power supply member 5 in a direction perpendicular to the axial direction of the power supply member 5, for example, a rubber blank surrounding the power supply member 5 in the circumferential direction.
  • the limiting portion 51 on the inner and outer sides of the power supply member bayonet 18 can stably lock the power supply member 5 to the power supply member bayonet 18.
  • the power supply member bayonet 18 may be formed on a side of the charging component mounting box, and includes half of the power supply member bayonet 18 on the front and rear half housings to facilitate the power supply member 5 installation.
  • the motor 2 includes an output end 13 at the center of the output end 13, and the charging component mounting box includes a surface covering the output end 13.
  • the motor covers a portion, the second opening 6 is located on the motor covering portion, and the motor covering portion is further formed with a vent hole 25 to facilitate heat dissipation of the motor 2.
  • the motor 2 includes an output end 13 at the center of the output end 13, and the output end 13 projects outwardly from the first opening 6.
  • the output end 13 has an insulative housing at least on the side wall.
  • the output end 13 of the motor 2 is from the first
  • the second opening 6 protrudes and the side wall of the output 13 of the motor 2 itself has an insulative housing; and, for example, as an alternative, see the fourth embodiment of Figures 14 and 15, wherein the output of the motor 2
  • the end 13 projects from the second opening 6, and the side wall of the output 13 of the motor 2 is surrounded by a charging element mounting box.
  • the charging element mounting case includes a front half case that is fastened to each other (a half case in which the charging element mounting case is mounted on the climbing fan body toward the front of the climbing fan) and a rear half case ( Refers to the half of the housing behind the climbing fan after the charging component mounting box is mounted on the climbing fan body, and the front half housing is connected to the rear grille 1.
  • the front half housing includes a front housing half body 26 and a reinforcing housing 27, and an opening is formed in a front wall of the front housing half body 26,
  • the reinforcing housing 27 includes a motor cover portion covering the motor 2 and a reinforcing rim surrounding the motor cover portion and extending outwardly, the motor cover portion protrudes from the opening, and the reinforcing edge is attached to the front half case
  • the inner wall of the body 26, the second mounting structure 7 is connected to the rear grille 1, the front half-shell body 26 and the reinforcing rim. In this way, the rear grille 1 and the charging component mounting box are advantageously improved.
  • the rear grille 1, the front half-shell body 26 and the reinforcing rim can be correspondingly formed with through holes, and the second mounting structure 7 includes the rear grille 1 and the front half-shell body. 26 and the through hole on the reinforcing rim to fasten the fasteners such as screws or bolts; and, for ease of installation, the front half-shell body 26 and the reinforcing housing 27 can be snap-fitted, that is, Before the front half-shell body 26 and the reinforcing shell 27 are connected to the rear grille 1, the reinforcing shell 27 can be attached to the front half-shell body 26 through the snap-fit structure; in addition, for better reinforcement, reinforcement
  • the housing 27 is made of a stronger material, for example, the front housing half body 26 may be made of pp or abs material, and the reinforcing housing 27 may be made of nylon plus glass fiber material.
  • a climbing fan comprising a charging component mounting box according to the present invention.
  • the second mounting structure 7 includes a third mounting hole 8 formed on a front surface of the charging component mounting box, the rear grille 1 is provided with a mounting strip 22 extending to the third mounting hole 8, the mounting strip 22 is formed with a through hole corresponding to the third mounting hole 8, and the second mounting structure 7 further comprises The through hole is mounted to the second mounting member 9 at the third mounting hole 8 to mount the charging component mounting box to the rear side of the rear grille 1.
  • the mounting strip 22 can be a metal strip welded to the rear grille 1. It should be noted that the mounting strip 22 is spaced from the output shaft 14 to ensure that the output shaft 14 is not charged to the installation. Strip 22, preferably, the mounting strip 22 can also be an insulating strip.
  • the mounting bar 22 includes a plurality of and each extending in a radial direction of the rear grill 1 , and a plurality of the mounting strips 22 are disposed to be equally spaced along the circumferential direction of the rear grill 1 to Increase installation stability.
  • the mounting strip 22 includes three and each extending in the radial direction of the rear grill 1 and an angle between adjacent two mounting strips 22 is 120°, and Fitted to the external structure of the charging component mounting box, each mounting strip 22 is straight; or as seen in the fifth embodiment, the mounting strip 22 includes four and each extends along the radial direction of the rear grill 1 And the angle between the two adjacent mounting strips 22 is 90°, and fits to the external structure of the charging component mounting box, each mounting strip 22 is formed in a bent shape to be able to fit the outer side of the charging component mounting box
  • the wall is mounted on the front surface of the charging component mounting case.
  • the second mounting structure 7 may include a slot 10 formed on a front surface of the charging component mounting box,
  • the rear grille 1 is correspondingly provided with a insert 11 extending to the slot 10, and the insert 11 is inserted into the slot 10 to mount the charging component mounting box to the rear grill 1
  • the arrangement of the strip 11 and the slot 10 facilitates rapid and correct positioning of the charging component mounting box on the rear grille 1 to improve assembly efficiency, wherein the structure between the charging component mounting box and the rear grille 1 is not affected.
  • the slot 10 can be a flat slot extending parallel to the front surface of the charging component mounting box.
  • the slots 10 are formed to be vertically opened downward, and the slots 10 are symmetrically disposed on the left and right sides of the front surface of the charging component mounting case, respectively, to facilitate insertion of the inserts 11 And it is beneficial to the stable installation of the charging component mounting box.
  • the second mounting structure 7 may include a first mounting member and a second mounting hole 24 formed on a front surface of the charging component mounting case,
  • the first mounting member includes a cap portion and a rod portion, the rod portion passes through a mesh on the rear grille 1 and is mounted at the second mounting hole 24, the cap portion having a size larger than the mesh portion
  • the size of the first mounting member can be in the form of a bolt with a larger nut size.
  • the second mounting structure 7 may include a circumferential direction around the first opening 6 on the front surface of the charging component mounting case.
  • a flange 23 is formed on the rear grille 1 correspondingly around the circumference of the second opening, and a flange 12 is formed on the inner circumference of the flange 12 to be engaged with the bump 23
  • the quick and correct positioning of the charging component mounting box is facilitated, thereby improving assembly efficiency, and the circumferential direction of the first opening 6 can be formed.
  • a plurality of the bumps 23 spaced apart from each other to improve mounting stability.
  • connection manners of the charging component mounting box and the rear grille 1 can be combined, for example, as shown in FIG. 10 to FIG. 12, including the first mounting component and the matching.
  • the slot 10 and the insert 11, wherein the manner of the first mounting member can also be replaced by the above-described form including the mounting strip 22 and the second mounting member 9, and the mating slot 10 and the insert 11 can also be replaced. It is in the form of a mating bump 23 and flange 12 as described above.
  • a bracket or the like may be connected to the rear grill 1 .
  • various parts of the climbing fan can be assembled during production assembly.
  • the net cover, the impeller and the front net cover are installed on the ground or other mounting work surface in the order from the back to the front. During the installation process, it is not necessary to flip the climbing fan back and forth like the existing structure climbing fan. The assembly process is greatly simplified and the assembly efficiency is improved.
  • the present invention also provides a method for assembling a climbing fan according to the present invention, the assembling method comprising the first step: installing a charging component mounting box; and the second step: placing the installed charging component mounting box in a horizontal installation work The front side of the charging component mounting box is facing upward; step 3; placing the rear grille 1 on the charging component mounting box such that the front side of the rear grille 1 faces upward and The output shaft 14 of the motor 2 passes through the second opening, and the second mounting structure 7 is assembled to connect the rear grille 1 to the charging component mounting box; Step 4: placing the impeller in Above the rear grille 1 with the front side of the impeller facing upwards and connecting the impeller to the output shaft 14 of the motor 2; step 5: placing the front grille on the impeller Upper, the front side of the front grille is facing upward, and the front grille and the rear grille 1 are connected.
  • the “front side” refers to the front side of the climbing fan in normal use, and the rear side is opposite to the front side.
  • the entire assembly process does not need to flip the climbing fan up and down.
  • the assembly becomes simpler and more efficient, and it is more conducive to ensuring the quality of the assembled climbing fans.
  • the charging component mounting box includes a front half shell and a rear half shell that are fastened to each other
  • the step 1 includes: placing the rear half shell on the horizontal mounting working surface, The front side of the rear half-shell is facing upward; the charging element is mounted in the rear half-shell; the front half-shell is placed over the rear half-shell and the front half-shell is fastened and Rear half shell.
  • step 1 may further include: after the front half shell is placed on the rear half shell and the front half shell and the rear half shell are fastened, Connect the motor 2 to the front half of the housing.

Abstract

A floor fan and an assembling method therefor. The floor fan comprises a front mesh cover, an impeller, and a rear mesh cover (1) which are coaxially mounted. The floor fan further comprises an electric element, the electric element comprising a motor (2) used for driving the impeller. The floor fan further comprises an electric element mounting box for mounting the electric element. The electric element is mounted in the electric element mounting box by means of a first mounting structure; the electric element mounting box is an insulating box and mounted at the rear side of the rear mesh cover (1) by means of a second mounting structure (7); the first mounting structure and the second mounting structure (7) are spaced apart from each other; a first opening (6) is formed in the front surface of the electric element mounting box; a second opening is formed in the center of the rear mesh cover (1); the output shaft (14) of the motor (2) passes through the first opening (6) and the second opening in sequence and is connected to the impeller, and the output shaft (14) and the rear mesh cover (1) are spaced apart from each other. The floor fan is convenient to assemble during production without specially providing a grounding line.

Description

爬地扇及其装配方法  Climbing fan and assembly method thereof
技术领域Technical field
本发明涉及家电设备领域,具体地涉及一种爬地扇以及该爬地扇的装配方法。The present invention relates to the field of household electrical appliances, and in particular to a climbing fan and a method of assembling the climbing fan.
背景技术Background technique
图1至图3示出了根据现有技术的一种常见爬地扇,即可以通过支架放置在台面或地面上使用,一般由前网罩、后网罩、叶轮、电机、支架、开关盒等零部件组成,其金属零部件表面通常使用喷粉或电镀进行处理。对于图1至图3所示的爬地扇,电机连接于后网罩,并且电机与后网罩之间进行直接连接装配,这种装配方案存在问题如下:第一,由于后网罩与电机直接连接,因此必须使用可靠的接地方式,若不采取相关接地措施,电机一旦漏电,使用者接触后网罩以及与后网罩导电连接的其它部分则将会发生触电危险,因此,如图1至图3中所示的现有的爬地扇整机多为Ⅰ类电器,电源线需带接地线,必须有相应的接地工序,现有的爬地扇多采用将网罩直接与接地线连接,或采用网罩间接与接地线连接的方式,而为达到与接地线直接或间接的连接,须在使用喷粉或电镀进行表面处理的网罩、电机上进行刮粉、刺破等破坏表面处理层的工序,或者通过螺钉连接,但是,这些方式往往可靠性较低,例如刮粉、刺破表面处理层或者采用螺钉连接等工序极易受到工作人员操作、运输和使用等的影响,即不能保证网罩与接电线始终连接,当网罩与接电线的连接关系破坏后,电机一旦漏电,则使用者接触后网罩以及与后网罩导电连接的其它部分将有触电风险,接地线无法起到触电防护作用;第二,尤其参见图3可以看出,在现有的爬地扇中,电机2、电容4、旋钮开关3等零部件零散地分布在前网罩和后网罩的前后两侧,对于这种结构的爬地扇,在装配和拆卸过程中,需要经过多次翻转,装配和维修步骤繁琐,生产装配效率和维修效果都较低。1 to 3 show a common climbing fan according to the prior art, that is, can be placed on a table or a ground by a bracket, generally consisting of a front grille, a rear grille, an impeller, a motor, a bracket, and a switch box. The surface of the metal parts is usually treated by dusting or electroplating. For the climbing fan shown in Figures 1 to 3, the motor is connected to the rear grille, and the direct connection assembly between the motor and the rear grille is performed. The assembly scheme has the following problems: First, due to the rear grille and the motor Direct connection, therefore, a reliable grounding method must be used. If the relevant grounding measures are not taken, if the motor leaks, the user will be exposed to the rear grille and other parts that are electrically connected to the rear grille, which will cause electric shock. Therefore, as shown in Figure 1, The existing climbing fan machine shown in Figure 3 is mostly Class I electrical appliances. The power cable needs to have a grounding wire, and there must be a corresponding grounding process. The existing climbing fans are mostly used to directly connect the mesh cover to the grounding wire. Connection, or the use of a mesh cover indirectly connected to the grounding wire, and in order to achieve direct or indirect connection with the grounding wire, it must be damaged by scraping, puncture, etc. on the mesh cover and motor using surface treatment by dusting or plating. The process of surface treatment layer, or by screw connection, however, these methods are often less reliable, such as scraping powder, puncture surface treatment layer or screw connection, etc. The effect of operation, transportation and use, that is, the mesh cover and the connecting wire are not always connected. When the connection relationship between the mesh cover and the connecting wire is broken, if the motor leaks, the user contacts the rear mesh cover and is electrically connected with the rear mesh cover. The other part will have the risk of electric shock, and the grounding wire can't protect against electric shock. Secondly, especially as shown in Figure 3, in the existing climbing fan, parts such as motor 2, capacitor 4, and knob switch 3 are scattered. The ground cover is distributed on the front and rear sides of the front net cover and the rear net cover. For the climbing fan of this structure, in the assembly and disassembly process, it needs to be repeatedly turned over, the assembly and maintenance steps are cumbersome, the production assembly efficiency and the maintenance effect are both Lower.
发明内容Summary of the invention
本发明的目的是提供一种无需专门设置接地线可以为II类电器并且装配方便的爬地扇以及该爬地扇的装配方法。SUMMARY OF THE INVENTION An object of the present invention is to provide a climbing fan which can be a class II electric appliance and which is not required to be specially provided with a grounding wire, and an assembly method of the climbing fan.
为了实现上述目的,本发明提供一种爬地扇,该爬地扇包括同轴安装的前网罩、叶轮和后网罩,该爬地扇还包括带电元件,该带电元件包括用于驱动所述叶轮的电机,该爬地扇还包括用于安装所述带电元件的带电元件安装盒,所述带电元件通过第一安装结构安装于带电元件安装盒中,所述带电元件安装盒为绝缘盒并且通过第二安装结构安装于所述后网罩的后侧,所述第一安装结构与所述第二安装结构彼此相间隔;所述带电元件安装盒的前表面上形成有第一开口,所述后网罩的中央形成有第二开口,所述电机的输出轴依次穿过所述第一开口和所述第二开口连接于叶轮,并且所述输出轴与所述后网罩相间隔。In order to achieve the above object, the present invention provides a climbing fan comprising a coaxially mounted front grille, an impeller and a rear grille, the climbing fan further comprising a charging element, the charging element including a driving unit An electric motor of the impeller, the climbing fan further comprising a charging component mounting box for mounting the charging component, the charging component being mounted in the charging component mounting box by a first mounting structure, the charging component mounting box being an insulating box And being mounted on the rear side of the rear grille by a second mounting structure, the first mounting structure and the second mounting structure are spaced apart from each other; a first opening is formed on a front surface of the charging component mounting box, a second opening is formed in a center of the rear grille, an output shaft of the motor is sequentially connected to the impeller through the first opening and the second opening, and the output shaft is spaced apart from the rear grille .
优选地,所述第二安装结构包括第一安装件和形成于所述带电元件安装盒的前表面上的第二安装孔,所述第一安装件包括帽部和杆部,所述杆部穿过所述后网罩上的网眼并安装于所述第二安装孔处,所述帽部的尺寸大于所述网眼的尺寸。Preferably, the second mounting structure includes a first mounting member and a second mounting hole formed on a front surface of the charging component mounting box, the first mounting member including a cap portion and a stem portion, the stem portion Passing through the mesh on the rear grille and mounting at the second mounting hole, the size of the cap portion being larger than the size of the mesh.
优选地,所述第二安装结构包括形成于所述带电元件安装盒的前表面上的第三安装孔,所述后网罩上设置有延伸至所述第三安装孔处的安装条,所述安装条对应所述第三安装孔形成有通孔,所述第二安装结构还包括用于穿过所述通孔并安装于所述第三安装孔处的第二安装件。Preferably, the second mounting structure includes a third mounting hole formed on a front surface of the charging component mounting box, and the rear grille is provided with a mounting strip extending to the third mounting hole, The mounting strip is formed with a through hole corresponding to the third mounting hole, and the second mounting structure further includes a second mounting member for passing through the through hole and being mounted at the third mounting hole.
优选地,所述安装条包括多根且均沿所述后网罩的径向延伸,并且多根所述安装条设置为沿所述后网罩的周向等间隔分布。Preferably, the mounting strip includes a plurality of and each extending in a radial direction of the rear grille, and a plurality of the mounting strips are disposed to be equally spaced along a circumference of the rear grille.
优选地,所述第二安装结构包括形成于所述带电元件安装盒的前表面上的插槽,所述后网罩上对应地设置有延伸至所述插槽处的插条,所述插条插入所述插槽中。Preferably, the second mounting structure includes a slot formed on a front surface of the charging component mounting box, and the rear grille is correspondingly provided with a insert extending to the slot, the plug A strip is inserted into the slot.
优选地,所述插槽形成为竖直向下打开,并且在所述带电元件安装盒的前表面的左右两侧对称地分别设置有所述插槽。Preferably, the slots are formed to open vertically downward, and the slots are symmetrically disposed on the left and right sides of the front surface of the charging element mounting case, respectively.
优选地,所述第二安装结构包括在所述带电元件安装盒的前表面上围绕所述第一开口的周向形成的凸块,所述后网罩上相应地围绕第二开口的周向设置有法兰,所述法兰的内周形成有卡槽,以与所述凸块卡接配合。Preferably, the second mounting structure includes a lug formed around a circumference of the first opening on a front surface of the charging element mounting case, the rear net cover correspondingly surrounding a circumference of the second opening A flange is disposed, and an inner circumference of the flange is formed with a card slot to be engaged with the protrusion.
优选地,围绕所述第一开口的周向形成有多个彼此相间隔的所述凸块。Preferably, a plurality of the bumps spaced apart from each other are formed around the circumferential direction of the first opening.
本发明提供了根据本发明的爬地扇的装配方法,该装配方法包括步骤一:安装带电元件安装盒;The invention provides a method for assembling a climbing fan according to the present invention, the assembling method comprising the first step: installing a charging component mounting box;
步骤二:将安装好的所述带电元件安装盒放置于水平安装工作面上,使所述带电元件安装盒的前侧朝上;Step 2: placing the installed charging component mounting box on the horizontal mounting working surface such that the front side of the charging component mounting box faces upward;
步骤三;将所述后网罩放置于所述带电元件安装盒之上,使所述后网罩的前侧朝上并且所述电机的输出轴穿过所述第二开口,装配所述第二安装结构,使所述后网罩与所述带电元件安装盒连接;Step 3: placing the rear grille on the charging component mounting box with the front side of the rear grille facing upward and the output shaft of the motor passing through the second opening to assemble the first a mounting structure for connecting the rear grille to the charging component mounting box;
步骤四:将所述叶轮放置于所述后网罩之上,使所述叶轮的前侧朝上,并且将所述叶轮连接于所述电机的输出轴;Step four: placing the impeller on the rear grille with the front side of the impeller facing upward, and connecting the impeller to an output shaft of the motor;
步骤五:将所述前网罩放置于所述叶轮之上,使所述前网罩的前侧朝上,并且连接所述前网罩与所述后网罩。Step 5: placing the front grille over the impeller with the front side of the front grille facing upward and connecting the front grille and the rear grille.
优选地,所述带电元件安装盒包括彼此扣接的前半壳体和后半壳体,所述步骤一包括:将所述后半壳体放置于所述水平安装工作面上,使所述后半壳体的前侧朝上;将所述带电元件安装于所述后半壳体内;将所述前半壳体放置于所述后半壳体之上并扣接所述前半壳体和后半壳体。Preferably, the charging component mounting box includes a front half shell and a rear half shell that are fastened to each other, and the step 1 includes: placing the rear half shell on the horizontal mounting working surface, so that the rear a front side of the half-shell facing upward; mounting the charging element in the rear half-shell; placing the front half-shell on the rear half-shell and fastening the front half-shell and the second half case.
通过上述技术方案,将爬地扇的带电元件均集合于为绝缘盒的带电元件安装盒中,再将带电元件安装盒安装于后网罩的后侧(即外侧),这种情况下,有利的是,可以先装配生产带电元件安装盒,而在进行爬地扇生产装配时,带电元件安装盒作为一个整体装配至爬地扇本体上,相比于现有爬地扇零件零散装配的方式,装配效果更好,并且也更好拆卸,在带电元件出现而需要维修时,可以仅拆除带电元件安装盒而不需要拆开爬地扇本体,也使维修操作更灵活快捷;并且,本发明中,采用将带电元件通过第一安装结构安装于带电元件安装盒中,而带电元件安装盒则通过第二安装结构安装于所述后网罩的后侧,且第一安装结构与第二安装结构彼此相间隔,也就是与后网罩连接的第二安装结构与可能带电的第一安装结构是间隔开的,且带电元件安装盒本身为绝缘盒,这样就避免了带电元件安装盒内的带电元件的电传导至后网罩,同时,带电元件安装盒的前表面上形成有第一开口,后网罩的中央形成有第二开口,所述电机的输出轴依次穿过所述第一开口和所述第二开口连接于叶轮,并且所述输出轴与所述后网罩相间隔,也就同时避免输出轴的电传导至后网罩,从而防止使用者接触后网罩使发生漏电触电的危害,使得本发明的爬地扇满足II类电器的要求,无需再设置接地线。According to the above technical solution, the charging elements of the climbing fan are assembled in the charging component mounting box which is the insulating box, and the charging component mounting box is installed on the rear side (ie, the outer side) of the rear grille. In this case, it is advantageous. It is possible to assemble the production component of the live component first, and when the climbing fan is assembled and assembled, the charging component mounting box is assembled as a whole to the climbing fan body, compared to the existing method of discrete assembly of the climbing fan part. The assembly effect is better, and the disassembly is better. When the charging component appears and needs to be repaired, only the charging component mounting box can be removed without disassembling the climbing fan body, and the maintenance operation is more flexible and quick; and the present invention The charging component is mounted in the charging component mounting box through the first mounting structure, and the charging component mounting box is mounted on the rear side of the rear grille through the second mounting structure, and the first mounting structure and the second mounting The structures are spaced apart from each other, that is, the second mounting structure connected to the rear grille is spaced apart from the first mounting structure that may be charged, and the live component mounting box itself Insulating the box, so that the electrical conduction of the charged component in the charging component mounting box is prevented from being transmitted to the rear grille, and at the same time, the front opening of the charging component mounting box is formed with a first opening, and the center of the rear grille is formed with a second opening. An output shaft of the motor is sequentially connected to the impeller through the first opening and the second opening, and the output shaft is spaced from the rear grille, thereby preventing electrical conduction of the output shaft to the rear net The cover prevents the user from contacting the rear grille to cause electric shock and electric shock, so that the climbing fan of the present invention satisfies the requirements of the class II electric appliance, and no grounding line is needed.
附图说明DRAWINGS
图1是现有技术的爬地扇的主视图;Figure 1 is a front view of a prior art climbing fan;
图2是图1中的爬地扇去掉前网罩和叶轮部分的视图;Figure 2 is a view of the climbing fan of Figure 1 with the front grille and the impeller portion removed;
图3是图1中的爬地扇的分解视图;Figure 3 is an exploded view of the climbing fan of Figure 1;
图4是根据本发明的第一种实施方式的爬地扇的立体图,其中,省略掉前网罩和叶轮及相关部分,以便更清楚地显示本发明的第一种实施方式;Figure 4 is a perspective view of a climbing fan according to a first embodiment of the present invention, in which the front grille and the impeller and related parts are omitted to more clearly show the first embodiment of the present invention;
图5是图4中的装配好的带电元件安装盒,其中装配有带电元件;Figure 5 is an assembled live component mounting box of Figure 4, with a live component mounted therein;
图6是图5中的带电元件安装盒以及其中的带电元件的分解图;Figure 6 is an exploded view of the charged component mounting case of Figure 5 and the charged components therein;
图6a是图6中旋转开关的示意图;Figure 6a is a schematic view of the rotary switch of Figure 6;
图6b是图6中电容的示意图;Figure 6b is a schematic view of the capacitor of Figure 6;
图7是根据本发明的第二种实施方式的爬地扇的立体图,其中,省略掉前网罩和叶轮及相关部分,以便更清楚地显示本发明的第二种实施方式;Figure 7 is a perspective view of a climbing fan according to a second embodiment of the present invention, in which the front grille and the impeller and related parts are omitted to more clearly show the second embodiment of the present invention;
图8是图7中的装配好的带电元件安装盒,其中装配有带电元件;Figure 8 is an assembled live component mounting box of Figure 7 with a live component mounted therein;
图9是图8中的带电元件安装盒以及其中的带电元件的分解图;Figure 9 is an exploded view of the charged component mounting case of Figure 8 and the charged components therein;
图10是根据本发明的第三种实施方式的爬地扇的立体图,其中,省略掉前网罩和叶轮及相关部分,以便更清楚地显示本发明的第三种实施方式;Figure 10 is a perspective view of a climbing fan according to a third embodiment of the present invention, in which the front grille and the impeller and related parts are omitted to more clearly show the third embodiment of the present invention;
图11是图10中的装配好的带电元件安装盒,其中装配有带电元件;Figure 11 is an assembled live component mounting box of Figure 10, with a live component mounted therein;
图12是图11中的带电元件安装盒以及其中的带电元件的分解图,其中,为了显示配合关系,还示出了后网罩上的安装条;Figure 12 is an exploded view of the charged component mounting case of Figure 11 and the charging element therein, wherein the mounting strip on the rear grille is also shown for the purpose of showing the mating relationship;
图13是根据本发明的第四种实施方式的爬地扇的立体图,其中,省略掉前网罩和叶轮及相关部分,以便更清楚地显示本发明的第四种实施方式;Figure 13 is a perspective view of a climbing fan according to a fourth embodiment of the present invention, in which the front grille and the impeller and related portions are omitted to more clearly show the fourth embodiment of the present invention;
图14是图13中的装配好的带电元件安装盒,其中装配有带电元件;Figure 14 is an assembled live component mounting box of Figure 13 with a live component mounted therein;
图15是图14中的带电元件安装盒以及其中的带电元件的分解图,其中,为了显示配合关系,还示出了后网罩上的法兰;Figure 15 is an exploded view of the charged component mounting case of Figure 14 and the charged component therein, wherein the flange on the rear grille is also shown to show the mating relationship;
图16是根据本发明的第五种实施方式的爬地扇的立体图,其中,省略掉前网罩和叶轮及相关部分,以便更清楚地显示本发明的第五种实施方式;Figure 16 is a perspective view of a climbing fan according to a fifth embodiment of the present invention, wherein the front grille and the impeller and related portions are omitted to more clearly show the fifth embodiment of the present invention;
图17是图16中的装配好的带电元件安装盒,其中装配有带电元件,并且为了更清楚地显示与后网罩之间的连接关系,示出了安装条;Figure 17 is an assembled charged component mounting case of Figure 16 in which a live component is assembled, and in order to more clearly show the connection relationship with the rear grille, a mounting strip is shown;
图18是图17中的带电元件安装盒以及其中的带电元件的分解图,其中,为了显示配合关系,还示出了后网罩上的安装条。Figure 18 is an exploded view of the charging member mounting case of Figure 17 and the charging member therein, wherein the mounting strip on the rear grille is also shown for the purpose of showing the mating relationship.
附图标记说明Description of the reference numerals
1 后网罩 2 电机1 rear grille 2 motor
3 旋转开关 4 电容3 rotary switch 4 capacitor
5 电源件 6 第一开口5 power supply unit 6 first opening
7 第二安装结构 8 第三安装孔7 Second mounting structure 8 Third mounting hole
9 第二安装件 10 插槽9 second mount 10 slot
11 插条 12 法兰11 Insert 12 Flange
13 输出端 14 输出轴13 output 14 output shaft
15 第一安装孔 16 旋转开关安装部15 First mounting hole 16 Rotary switch mounting
17 电容安装部 18 卡口17 Capacitor Mounting 18 Mounting
19 电机安装槽 20 卡筋19 Motor mounting slot 20 Reinforcement
21 定位槽 22 安装条21 positioning slot 22 mounting strip
23 凸块 24 第二安装孔23 Bumps 24 Second mounting hole
25 透气孔 31 旋转开关耳片25 venting holes 31 rotary switch ears
41 电容耳片 161插接柱41 Capacitor Ears 161 Plug Posts
26 前半壳体本体 27 加固壳体26 Front half-shell body 27 Reinforced housing
28 后半壳体28 rear half shell
具体实施方式Detailed ways
在本发明中,需要理解的是,术语“内”、“外”、“轴向”、“周向”、“径向”等指示的方位或位置关系为基于附图所示的方位或位置关系,也与实际使用的方位或位置关系相对应,仅是为了便于描述本发明和简化描述,而不是指示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the present invention, it is to be understood that the orientation or positional relationship indicated by the terms "inner", "outer", "axial", "circumferential", "radial", etc. is based on the orientation or position shown in the drawings. The relationship, as well as the orientation or positional relationship that is actually used, is merely for the convenience of the description of the invention and the simplified description, and is not intended to indicate that the device or component referred to has a particular orientation, is constructed and operated in a particular orientation, and therefore cannot It is understood to be a limitation of the invention.
本发明提供了一种用于爬地扇的带电元件安装盒,所述爬地扇包括同轴安装的叶轮和后网罩1,所述爬地扇还包括带电元件,该带电元件包括用于驱动所述叶轮的电机2,所述带电元件安装盒用于安装所述带电元件,所述带电元件通过第一安装结构安装于带电元件安装盒中,所述带电元件安装盒为绝缘盒并且通过第二安装结构7安装于所述后网罩1,所述第一安装结构与所述第二安装结构7彼此相间隔;所述带电元件安装盒的前表面上形成有第一开口6,所述后网罩1的中央形成有第二开口,所述电机2的输出轴14依次穿过所述第一开口6和所述第二开口连接于叶轮,并且所述输出轴14与所述后网罩1相间隔。The present invention provides a charging component mounting box for a climbing fan, the climbing fan comprising a coaxially mounted impeller and a rear grille 1, the climbing fan further comprising a charging element, the charging element comprising a motor 2 driving the impeller, the charging component mounting box for mounting the charging element, the charging component being mounted in a charging component mounting box by a first mounting structure, the charging component mounting box being an insulating box and passing a second mounting structure 7 is mounted on the rear grille 1, the first mounting structure and the second mounting structure 7 are spaced apart from each other; a first opening 6 is formed on a front surface of the charging component mounting box. A second opening is formed in the center of the rear grille 1. The output shaft 14 of the motor 2 is sequentially connected to the impeller through the first opening 6 and the second opening, and the output shaft 14 and the rear are The mesh cover 1 is spaced apart.
首先需要说明的是,在本发明中,所述带电元件安装盒用于安装爬地扇的所有带电元件。在本发明中,将爬地扇的带电元件均集合于为绝缘盒的带电元件安装盒中,再将带电元件安装盒安装于后网罩1的后侧(即外侧),这种情况下,有利的是,可以先装配生产带电元件安装盒,而在进行爬地扇生产装配时,带电元件安装盒作为一个整体装配至爬地扇本体上,相比于现有爬地扇零件零散装配的方式,装配效果更好,并且也更好拆卸,在带电元件出现而需要维修时,可以仅拆除带电元件安装盒而不需要拆开爬地扇本体,也使维修操作更灵活快捷;并且,本发明中,采用将带电元件通过第一安装结构安装于带电元件安装盒中,而带电元件安装盒则通过第二安装结构7安装于所述后网罩1的后侧,且第一安装结构与第二安装结构7彼此相间隔,也就是与后网罩1连接的第二安装结构7与可能带电的第一安装结构是间隔开的,且带电元件安装盒本身为绝缘盒,这样就避免了带电元件安装盒内的带电元件的电传导至后网罩1,同时,带电元件安装盒的前表面上形成有第一开口6,后网罩1的中央形成有第二开口,所述电机2的输出轴14依次穿过所述第一开口6和所述第二开口连接于叶轮,并且所述输出轴14与所述后网罩1相间隔,也就同时避免输出轴14的电传导指后网罩1,从而防止使用者接触后网罩1使发生漏电触电的危害,使得包括所述带电元件安装盒的爬地扇满足II类电器的要求,无需再设置接地线。First of all, it should be noted that in the present invention, the charged component mounting case is used to mount all the charged components of the climbing fan. In the present invention, the charging elements of the climbing fan are collectively assembled in a charging component mounting case which is an insulating case, and the charging component mounting case is attached to the rear side (ie, the outer side) of the rear grille 1, in this case, Advantageously, the live component mounting box can be assembled first, and the charging component mounting box is assembled as a whole to the climbing fan body during the production of the climbing fan, which is loosely assembled compared to the existing climbing fan parts. The method has better assembly effect and better disassembly. When the live component appears and needs to be repaired, only the live component mounting box can be removed without disassembling the climbing fan body, and the maintenance operation is more flexible and quick; In the invention, the charging element is mounted in the charging component mounting box through the first mounting structure, and the charging component mounting box is mounted on the rear side of the rear grille 1 through the second mounting structure 7, and the first mounting structure and The second mounting structures 7 are spaced apart from each other, that is, the second mounting structure 7 connected to the rear grille 1 is spaced apart from the possibly first mounting structure, and the charging component mounting box itself is The edge box avoids the electrical conduction of the charging element in the charging component mounting box to the rear grille 1. At the same time, the first opening 6 is formed on the front surface of the charging component mounting box, and the center of the rear grille 1 is formed. a second opening, the output shaft 14 of the motor 2 is sequentially connected to the impeller through the first opening 6 and the second opening, and the output shaft 14 is spaced apart from the rear grille 1 while avoiding The electrical conduction of the output shaft 14 refers to the rear grille 1, thereby preventing the user from contacting the rear grille 1 to cause the electric shock of the electric leakage, so that the climbing fan including the charging component mounting box satisfies the requirements of the class II electric appliance, and no need to set Ground wire.
其中,可以理解的是,带电元件安装盒可以采用塑料等绝缘材料制成,以形成为绝缘盒。Among them, it can be understood that the charging component mounting box can be made of an insulating material such as plastic to form an insulating case.
参见图4至图6,在本发明的第一种实施方式中,所述第一安装结构包括形成于所述带电元件安装盒的前表面上的第一安装孔15、形成于所述电机2上的电机安装孔以及用于穿过所述第一安装孔15并安装于所述电机安装孔处的电机连接件,通过上述的第一安装孔15、电机安装孔和电机连接件的相配合安装结构可以使得电机安装于带电元件安装盒中。电机连接件可以包括螺栓、螺母和垫片或者为其它任意合适的形式,其中带电元件安装盒的前表面指带电元件安装盒安装到爬地扇后朝向所述爬地扇的前方的表面。并且,可以理解的是,为了增强安装的稳定性,优选地,所述第一安装孔15以及相对应的电机安装孔和电机连接件均为多个,例如可以为围绕所述电机等间隔分别的多个。Referring to FIG. 4 to FIG. 6, in the first embodiment of the present invention, the first mounting structure includes a first mounting hole 15 formed on a front surface of the charging component mounting box, and is formed on the motor 2 a motor mounting hole and a motor connector for passing through the first mounting hole 15 and mounted at the motor mounting hole, through the first mounting hole 15, the motor mounting hole and the motor connector The mounting structure allows the motor to be mounted in a live component mounting box. The motor connector may include a bolt, a nut, and a gasket, or any other suitable form, wherein the front surface of the charging component mounting box refers to a surface of the charging component mounting box that is mounted to the front of the climbing fan after the climbing fan. Moreover, it can be understood that, in order to enhance the stability of the installation, preferably, the first mounting hole 15 and the corresponding motor mounting hole and the motor connecting member are plural, for example, may be equally spaced around the motor. Multiple.
并且,在此基础上,优选地,所述带电元件安装盒的内部形成有电机安装槽19,在所述电机安装槽19的内侧壁上形成有从所述电机安装槽19的边缘向内延伸的卡筋20,以将所述电机2卡装于所述电机安装槽19中。Further, on the basis of this, preferably, the inside of the charging component mounting case is formed with a motor mounting groove 19, and an inner side wall of the motor mounting groove 19 is formed to extend inward from an edge of the motor mounting groove 19. The rib 20 is used to chuck the motor 2 in the motor mounting groove 19.
具体参见图6,在这种实施方式中,电机2是通过电机安装槽19内的卡筋20而能够过盈配合地卡入(卡接于)电机安装槽19中的,当然,可以理解的是,还可以采用其它适当的实施方式,例如设置卡扣结构使电机2能够卡接于电机安装槽19中。Referring specifically to FIG. 6, in this embodiment, the motor 2 is snapped (engaged) into the motor mounting slot 19 by the retaining bar 20 in the motor mounting slot 19, of course, understandable. Yes, other suitable embodiments may be employed, such as providing a snap-fit structure to enable the motor 2 to be snapped into the motor mounting slot 19.
并且,优选地,卡筋20可以形成为从电机安装槽19的边缘向内厚度逐渐增大的斜筋,从而使电机2压入电机安装槽19中时,越向电机安装槽19内压越卡紧,通过这种卡接安装的形式,可以将电机2快速且稳固地安装在带电元件安装盒中,以简化装配工作,并且,由于电机2为主要重量和振动来源,电机2的稳固安装对设备性能稳定性也有重要意义。在上述结构中,卡接安装和前述的电机连接件的配合作用,可以使电机2稳固地安装于带电元件安装盒中。Further, preferably, the rib 20 may be formed as a rib which gradually increases in thickness from the edge of the motor mounting groove 19, so that when the motor 2 is pressed into the motor mounting groove 19, the pressure is increased toward the inside of the motor mounting groove 19. By clamping, the motor 2 can be quickly and stably installed in the charging component mounting box to simplify the assembly work, and the motor 2 is firmly mounted due to the main weight and vibration source of the motor 2. It is also important for device performance stability. In the above structure, the engagement of the snap-fit mounting and the aforementioned motor connector allows the motor 2 to be stably mounted in the charging component mounting case.
进一步优选地,仍然参见图6,所述第一安装孔15和所述电机安装孔均为通孔,在所述电机安装槽19的轴向对应于所述电机连接件还形成有定位槽21,所述电机连接件的末端依次穿过所述第一安装孔15和所述电机安装孔后延伸至所述定位槽21中。Further preferably, referring still to FIG. 6, the first mounting hole 15 and the motor mounting hole are both through holes, and a positioning groove 21 is further formed in the axial direction of the motor mounting groove 19 corresponding to the motor connecting member. The end of the motor connector extends through the first mounting hole 15 and the motor mounting hole to extend into the positioning groove 21.
具体地,在图6的实施方式中,作为有利于制造的简单的形式,所述定位槽21通过沿所述电机安装槽19的径向延伸的两条相平行的筋限制形成,当然定位槽21也可以形成为凹槽或者其它适合的形式。Specifically, in the embodiment of FIG. 6, as a simple form advantageous for manufacturing, the positioning groove 21 is formed by two parallel ribs extending in the radial direction of the motor mounting groove 19, of course, the positioning groove 21 can also be formed as a groove or other suitable form.
可以理解的是,对于图6所示的实施方式,当安装电机2时,可以先将电机2放于电机安装槽19上方但不压入电机安装槽19内,然后盖上带电元件安装盒的前半壳体,使电机连接件依次穿过第一安装孔15和电机安装孔后继续延伸,调整电机2在电机安装槽19内的方位,例如在电机安装槽19内旋转电机2,使得电机连接件的末端恰好位于定位槽21中,待沿着电机2的周向至少两个电机连接件的末端恰好位于相对应的定位槽21中,则电机2定位完成,对于定位好的电机2,其电机安装孔与带电元件安装盒的前表面上的第一安装孔15一一对应,便于后续安装,此时,便可以将电机2压入电机安装槽19内卡接好。由此可以看出,定位槽21的设置方便了电机2在带电元件安装盒中的安装,从而有助于爬地扇的快速装配。It can be understood that, for the embodiment shown in FIG. 6, when the motor 2 is mounted, the motor 2 can be placed above the motor mounting slot 19 but not into the motor mounting slot 19, and then the charging component mounting box is covered. The front half of the housing extends the motor connecting member through the first mounting hole 15 and the motor mounting hole, and adjusts the orientation of the motor 2 in the motor mounting slot 19, for example, rotating the motor 2 in the motor mounting slot 19, so that the motor is connected. The end of the piece is located in the positioning groove 21, and the end of at least two motor connecting pieces along the circumferential direction of the motor 2 is located in the corresponding positioning groove 21, and the positioning of the motor 2 is completed. For the positioned motor 2, The motor mounting holes are in one-to-one correspondence with the first mounting holes 15 on the front surface of the charging component mounting box to facilitate subsequent mounting. At this time, the motor 2 can be pressed into the motor mounting slot 19 to be engaged. It can be seen from this that the arrangement of the positioning groove 21 facilitates the mounting of the motor 2 in the charging component mounting box, thereby facilitating the quick assembly of the climbing fan.
并且,所述带电元件还可以包括与所述电机2电连接的旋转开关3,所述带电元件安装盒的内部形成有旋转开关安装部16,所述旋转开关3卡接于或者插入所述旋转开关安装部16中,卡接或者插入的方式便于旋转开关3的快速安装,因此,也有助于爬地扇的快速装配。Also, the charging element may further include a rotary switch 3 electrically connected to the motor 2, the inside of the charging element mounting case being formed with a rotary switch mounting portion 16, the rotary switch 3 being snapped or inserted into the rotation In the switch mounting portion 16, the manner of snapping or inserting facilitates the quick installation of the rotary switch 3 and, therefore, also facilitates the rapid assembly of the climbing fan.
具体地,参加图6a,旋转开关安装部16形成为包括用于容纳旋转开关3的主体的旋转开关槽;旋转开关3的边缘向外延伸出旋转开关耳片31,旋转开关耳片31上形成有旋转开关通孔,旋转开关槽的外侧形成有与旋转开关通孔相对应的插接柱161;从而,旋转开关安装部16的主体安装至旋转开关槽中,而插接柱161则穿过所述旋转开关通孔,从而使旋转开关3稳定安装,可以理解的是,除了插接柱161和旋转开关通孔的形式,还可以设置为包括彼此配合的卡片和卡槽等任意适合的形式。Specifically, referring to FIG. 6a, the rotary switch mounting portion 16 is formed to include a rotary switch slot for accommodating the main body of the rotary switch 3; the edge of the rotary switch 3 extends outwardly from the rotary switch tab 31, and the rotary switch tab 31 is formed. There is a rotary switch through hole, and the outer side of the rotary switch slot is formed with a plug post 161 corresponding to the rotary switch through hole; thus, the main body of the rotary switch mounting portion 16 is mounted in the rotary switch slot, and the plug post 161 passes through The rotary switch is through holes, so that the rotary switch 3 is stably installed. It can be understood that, in addition to the form of the plug post 161 and the rotary switch through hole, it can be set to include any suitable form such as a card and a card slot that cooperate with each other. .
并且,所述带电元件还可以包括与所述电机2电连接的电容4,所述带电元件安装盒的内部形成有电容安装部17,所述电容4卡接于或者插入所述电容安装部17中,类似地,卡接或者插入的方式便于电容4的快速安装,因此,也有助于爬地扇的快速装配。Moreover, the charging element may further include a capacitor 4 electrically connected to the motor 2, the inside of the charging element mounting box is formed with a capacitor mounting portion 17, and the capacitor 4 is snapped or inserted into the capacitor mounting portion 17. In the similar manner, the manner of snapping or inserting facilitates the quick installation of the capacitor 4 and, therefore, also facilitates the rapid assembly of the climbing fan.
具体地,参见图6b,电容安装部17形成为包括用于容纳电容4的主体的电容槽或者卡位,电容4的边缘向外延伸出电容耳片41,电容耳片41上形成有电容通孔,电容槽或者卡位的外侧形成有与电容通孔相对应的插接柱或者卡接件;从而,电容4的主体安装至电容槽或者卡位中,而电容插接柱则穿过所述电容通孔或者电容卡接件穿过所述电容通孔并卡接于电容通孔处,从而使电容4稳定安装,可以理解的是,除了上述形式,还可以设置为包括彼此配合的卡片和卡槽等任意适合的形式。Specifically, referring to FIG. 6b, the capacitor mounting portion 17 is formed to include a capacitor slot or a card slot for accommodating the main body of the capacitor 4. The edge of the capacitor 4 extends outwardly from the capacitor tab 41, and the capacitor tab 41 is formed with a capacitor pass. The outer side of the hole, the capacitor slot or the card slot is formed with a plug post or a snap member corresponding to the capacitor through hole; thus, the body of the capacitor 4 is mounted in the capacitor slot or the card slot, and the capacitor plug post passes through the The capacitor through hole or the capacitor clip passes through the capacitor through hole and is latched at the capacitor through hole, so that the capacitor 4 is stably mounted. It can be understood that, besides the above form, the card can be arranged to include the card. Any suitable form such as a card slot.
作为一种优选实施方式,参见图6,所述电容安装部17位于所述旋转开关安装部16一侧并且位于所述旋转开关安装部16的上方,这种情况下,可以将电容4安装于旋转开关3的上方,从而充分利用空间,有利于带电元件安装盒结构更紧凑小巧,还可以方便带电元件之间的布线和电连接,当然,可以理解的是,还可以根据需要调整各个带电元件,例如电机2、电容4和旋转开关3各自的尺寸和结构以及彼此之间的安装位置关系,相应调整电机安装槽19、电容安装部17和旋转开关安装部16之间的位置和结构关系,从而根据实际需要进行最优化设计,例如,第一种实施方式与第五种实施方式中的机安装槽19、电容安装部17和旋转开关安装部16之间的位置和结构关系就各自相应调整。As a preferred embodiment, referring to FIG. 6, the capacitor mounting portion 17 is located on one side of the rotary switch mounting portion 16 and above the rotary switch mounting portion 16, in which case the capacitor 4 can be mounted on Rotating the top of the switch 3 to make full use of the space, the charging component mounting box structure is more compact and compact, and the wiring and electrical connection between the charging components can be facilitated. Of course, it can be understood that the charging components can also be adjusted as needed. For example, the size and structure of the motor 2, the capacitor 4, and the rotary switch 3, and the mounting positional relationship therebetween, and the positional and structural relationship between the motor mounting groove 19, the capacitor mounting portion 17, and the rotary switch mounting portion 16 are adjusted accordingly. Therefore, the optimal design is performed according to actual needs. For example, the position and structural relationship between the machine mounting groove 19, the capacitor mounting portion 17, and the rotary switch mounting portion 16 in the first embodiment and the fifth embodiment are respectively adjusted accordingly. .
并且,可以理解的是,根据实际应用中电机2、电容4和旋转开关3各自具体的尺寸和形状,电机安装槽19、电容安装部17和旋转开关安装部16各自的尺寸和形状可以相应调整,并可以根据实际需要增加其它带电元件并相应设置它们的安装部,优选地,所有带电元件尽可能都设置为卡接于或者插接于所述带电元件安装盒中,以有助于爬地扇的快速装配。Moreover, it can be understood that the size and shape of each of the motor mounting groove 19, the capacitor mounting portion 17, and the rotary switch mounting portion 16 can be adjusted according to the specific size and shape of the motor 2, the capacitor 4, and the rotary switch 3 in practical applications. And other charging members may be added according to actual needs and their mounting portions are respectively provided. Preferably, all the charging members are arranged to be engaged or plugged into the charging member mounting box as much as possible to facilitate climbing. Quick assembly of the fan.
此外,所述带电元件还可以包括用于与外部电源连接的电源连接件,该电源连接件包括电源线以及分别连接于所述电源线的两端的插座和电源件5;所述带电元件安装盒的壁上形成有电源件卡口18,以卡接所述电源件5,所述电源件5对应地在所述电源件卡口18的内外两侧均设置有限位部51;所述电源件5的一端延伸至所述带电元件安装盒内并与所述带电元件安装盒内的其它带电元件电连接;所述电源线以及所述电源件5的位于所述带电元件安装盒外的部分在外表面均设置有绝缘层。其中,对于所述限位部51,可以为从所述电源件5的表面沿垂直于所述电源件5轴向的方向延伸的挡片,例如围绕所述电源件5周向的橡胶挡片,在所述电源件卡口18的内外两侧的限位部51可以将电源件5稳定卡接于电源件卡口18处。Furthermore, the charging element may further include a power connector for connecting to an external power source, the power connector including a power cord and a socket and a power supply member 5 respectively connected to both ends of the power cord; the charging component mounting box a power supply member bayonet 18 is formed on the wall to engage the power supply member 5, and the power supply member 5 is correspondingly provided with a limiting portion 51 on both inner and outer sides of the power supply member bayonet 18; One end of 5 extends into the charging component mounting box and is electrically connected to other charging components in the charging component mounting box; the power cord and the portion of the power component 5 outside the charging component mounting box are outside The surface is provided with an insulating layer. Wherein, the limiting portion 51 may be a blocking piece extending from a surface of the power supply member 5 in a direction perpendicular to the axial direction of the power supply member 5, for example, a rubber blank surrounding the power supply member 5 in the circumferential direction. The limiting portion 51 on the inner and outer sides of the power supply member bayonet 18 can stably lock the power supply member 5 to the power supply member bayonet 18.
并且,所述电源件卡口18可以形成在所述带电元件安装盒的侧面,且在前半壳体和后半壳体上均包括半个所述电源件卡口18,以方便电源件5的安装。Moreover, the power supply member bayonet 18 may be formed on a side of the charging component mounting box, and includes half of the power supply member bayonet 18 on the front and rear half housings to facilitate the power supply member 5 installation.
可选择地,参见图8和图9,所述电机2包括输出端13,所述输出轴14位于所述输出端13的中央,所述带电元件安装盒包括覆盖在所述输出端13表面的电机覆盖部分,所述第二开口6位于该电机覆盖部分上并且该电机覆盖部分上还形成有透气孔25,以利于电机2的散热。Alternatively, referring to FIG. 8 and FIG. 9, the motor 2 includes an output end 13 at the center of the output end 13, and the charging component mounting box includes a surface covering the output end 13. The motor covers a portion, the second opening 6 is located on the motor covering portion, and the motor covering portion is further formed with a vent hole 25 to facilitate heat dissipation of the motor 2.
可选择地,参见图5和图6,所述电机2包括输出端13,所述输出轴14位于所述输出端13的中央,所述输出端13从所述第一开口6向外突出,所述输出端13至少在侧壁具有绝缘外壳,例如,参见图5和图6中的第一种实施方式以及图11和图12中的第三种实施方式,电机2的输出端13从第二开口6突出,并且电机2的输出端13的侧壁上本身带有绝缘外壳;又例如,作为一种选择,参见图14和图15中的第四种实施方式,其中,电机2的输出端13从第二开口6突出,并且电机2的输出端13的侧壁由带电元件安装盒包围。Alternatively, referring to FIGS. 5 and 6, the motor 2 includes an output end 13 at the center of the output end 13, and the output end 13 projects outwardly from the first opening 6. The output end 13 has an insulative housing at least on the side wall. For example, referring to the first embodiment in FIGS. 5 and 6 and the third embodiment in FIGS. 11 and 12, the output end 13 of the motor 2 is from the first The second opening 6 protrudes and the side wall of the output 13 of the motor 2 itself has an insulative housing; and, for example, as an alternative, see the fourth embodiment of Figures 14 and 15, wherein the output of the motor 2 The end 13 projects from the second opening 6, and the side wall of the output 13 of the motor 2 is surrounded by a charging element mounting box.
另外,优选地,所述带电元件安装盒包括彼此扣接的前半壳体(指带电元件安装盒安装到爬地扇本体上后朝向爬地扇前方的半个壳体)和后半壳体(指带电元件安装盒安装到爬地扇本体上后朝向爬地扇后方的半个壳体),所述前半壳体连接于所述后网罩1。Further, preferably, the charging element mounting case includes a front half case that is fastened to each other (a half case in which the charging element mounting case is mounted on the climbing fan body toward the front of the climbing fan) and a rear half case ( Refers to the half of the housing behind the climbing fan after the charging component mounting box is mounted on the climbing fan body, and the front half housing is connected to the rear grille 1.
优选地,参见第五种实施方式,所述前半壳体包括前半壳体本体26和加固壳体27,所述前半壳体本体26的前壁上形成有开口,所述加固壳体27包括用于覆盖所述电机2的电机罩部和围绕所述电机罩部并向外延伸出的加固边沿,所述电机罩部从所述开口突出,并且所述加固边沿贴合于所述前半壳体本体26的内壁,所述第二安装结构7连接所述后网罩1、所述前半壳体本体26以及所述加固边沿,采用这种方式,有利于提高后网罩1、带电元件安装盒和电机2之间连接处的强度。Preferably, referring to the fifth embodiment, the front half housing includes a front housing half body 26 and a reinforcing housing 27, and an opening is formed in a front wall of the front housing half body 26, the reinforcing housing 27 includes a motor cover portion covering the motor 2 and a reinforcing rim surrounding the motor cover portion and extending outwardly, the motor cover portion protrudes from the opening, and the reinforcing edge is attached to the front half case The inner wall of the body 26, the second mounting structure 7 is connected to the rear grille 1, the front half-shell body 26 and the reinforcing rim. In this way, the rear grille 1 and the charging component mounting box are advantageously improved. The strength at the junction with the motor 2.
其中,所述后网罩1、所述前半壳体本体26以及所述加固边沿可以相应地形成有通孔,第二安装结构7包括穿过所述后网罩1、所述前半壳体本体26以及所述加固边沿上的通孔以将三者连接的螺钉或者螺栓等紧固件;并且,为了方便安装,前半壳体本体26和加固壳体27之间可以通过卡扣安装,即在将前半壳体本体26和加固壳体27与后网罩1连接之前,可以将加固壳体27通过卡扣结构安装到前半壳体本体26上;另外,为了更好地起到加强作用,加固壳体27采用强度更大的材料制成,例如前半壳体本体26可以为采用pp或者abs材料制成,而加固壳体27可以采用尼龙加玻纤材料制成。The rear grille 1, the front half-shell body 26 and the reinforcing rim can be correspondingly formed with through holes, and the second mounting structure 7 includes the rear grille 1 and the front half-shell body. 26 and the through hole on the reinforcing rim to fasten the fasteners such as screws or bolts; and, for ease of installation, the front half-shell body 26 and the reinforcing housing 27 can be snap-fitted, that is, Before the front half-shell body 26 and the reinforcing shell 27 are connected to the rear grille 1, the reinforcing shell 27 can be attached to the front half-shell body 26 through the snap-fit structure; in addition, for better reinforcement, reinforcement The housing 27 is made of a stronger material, for example, the front housing half body 26 may be made of pp or abs material, and the reinforcing housing 27 may be made of nylon plus glass fiber material.
并且,根据本发明的另一方面,包括一种爬地扇,该爬地扇包括根据本发明的带电元件安装盒。Also, according to another aspect of the present invention, there is provided a climbing fan comprising a charging component mounting box according to the present invention.
对于本发明的爬地扇,其可以不需要专门设计接地线,并且使用时安全性有保障,还具有装配方便快捷的优点。For the climbing fan of the present invention, it is not necessary to specially design a grounding wire, and the safety is ensured in use, and the assembly is convenient and quick.
参见图4至图6,在本发明的第一种实施方式中,所述第二安装结构7包括形成于所述带电元件安装盒的前表面上的第三安装孔8,所述后网罩1上设置有延伸至所述第三安装孔8处的安装条22,所述安装条22对应所述第三安装孔8形成有通孔,所述第二安装结构7还包括用于穿过所述通孔并安装于所述第三安装孔8处的第二安装件9,以将所述带电元件安装盒安装于所述后网罩1的后侧。其中,所述安装条22可以为焊接至后网罩1上的金属条,需要注意的是,为了安装条22与所述输出轴14相间隔,以保证输出轴14所带电不会传导至安装条22,优选地,所述安装条22也可以为绝缘条。Referring to FIG. 4 to FIG. 6, in a first embodiment of the present invention, the second mounting structure 7 includes a third mounting hole 8 formed on a front surface of the charging component mounting box, the rear grille 1 is provided with a mounting strip 22 extending to the third mounting hole 8, the mounting strip 22 is formed with a through hole corresponding to the third mounting hole 8, and the second mounting structure 7 further comprises The through hole is mounted to the second mounting member 9 at the third mounting hole 8 to mount the charging component mounting box to the rear side of the rear grille 1. The mounting strip 22 can be a metal strip welded to the rear grille 1. It should be noted that the mounting strip 22 is spaced from the output shaft 14 to ensure that the output shaft 14 is not charged to the installation. Strip 22, preferably, the mounting strip 22 can also be an insulating strip.
优选地,所述安装条22包括多根且均沿所述后网罩1的径向延伸,并且多根所述安装条22设置为沿所述后网罩1的周向等间隔分布,以增加安装稳定性。例如,参见第一种实施方式,所述安装条22包括三根且均沿所述后网罩1的径向延伸,并且相邻两个所述安装条22之间的夹角为120°,且配合于带电元件安装盒的外部结构,各个安装条22均为直条状;或者参见第五种实施方式,所述安装条22包括四根且均沿所述后网罩1的径向延伸,并且相邻两个所述安装条22之间的夹角为90°,并且配合于带电元件安装盒的外部结构,各个安装条22形成为弯折形,以能够贴合带电元件安装盒的外侧壁并安装于带电元件安装盒的前表面上。Preferably, the mounting bar 22 includes a plurality of and each extending in a radial direction of the rear grill 1 , and a plurality of the mounting strips 22 are disposed to be equally spaced along the circumferential direction of the rear grill 1 to Increase installation stability. For example, referring to the first embodiment, the mounting strip 22 includes three and each extending in the radial direction of the rear grill 1 and an angle between adjacent two mounting strips 22 is 120°, and Fitted to the external structure of the charging component mounting box, each mounting strip 22 is straight; or as seen in the fifth embodiment, the mounting strip 22 includes four and each extends along the radial direction of the rear grill 1 And the angle between the two adjacent mounting strips 22 is 90°, and fits to the external structure of the charging component mounting box, each mounting strip 22 is formed in a bent shape to be able to fit the outer side of the charging component mounting box The wall is mounted on the front surface of the charging component mounting case.
并且,可选择地,参见图10至图12所示的第三种实施方式中,所述第二安装结构7可以包括形成于所述带电元件安装盒的前表面上的插槽10,所述后网罩1上对应地设置有延伸至所述插槽10处的插条11,所述插条11插入所述插槽10中,以在将带电元件安装盒安装至后网罩1,插条11和插槽10的设置有利于带电元件安装盒在安装到后网罩1上的快速正确定位,从而提高装配效率,其中,为不影响带电元件安装盒与后网罩1之间的结构布置,插槽10可以为平行于带电元件安装盒的前表面延伸的扁平槽。并且优选地,所述插槽10形成为竖直向下打开,并且在所述带电元件安装盒的前表面的左右两侧对称地分别设置有所述插槽10,以方便插条11的插入并有利于带电元件安装盒的稳定安装。And, alternatively, referring to the third embodiment shown in FIG. 10 to FIG. 12, the second mounting structure 7 may include a slot 10 formed on a front surface of the charging component mounting box, The rear grille 1 is correspondingly provided with a insert 11 extending to the slot 10, and the insert 11 is inserted into the slot 10 to mount the charging component mounting box to the rear grill 1 The arrangement of the strip 11 and the slot 10 facilitates rapid and correct positioning of the charging component mounting box on the rear grille 1 to improve assembly efficiency, wherein the structure between the charging component mounting box and the rear grille 1 is not affected. Arranged, the slot 10 can be a flat slot extending parallel to the front surface of the charging component mounting box. And preferably, the slots 10 are formed to be vertically opened downward, and the slots 10 are symmetrically disposed on the left and right sides of the front surface of the charging component mounting case, respectively, to facilitate insertion of the inserts 11 And it is beneficial to the stable installation of the charging component mounting box.
仍然参见图10至图12所示的第三种实施方式中,所述第二安装结构7可以包括第一安装件和形成于所述带电元件安装盒的前表面上的第二安装孔24,所述第一安装件包括帽部和杆部,所述杆部穿过所述后网罩1上的网眼并安装于所述第二安装孔24处,所述帽部的尺寸大于所述网眼的尺寸,其中第一安装件可以螺帽尺寸较大的螺栓的形式。Still referring to the third embodiment shown in FIGS. 10 to 12, the second mounting structure 7 may include a first mounting member and a second mounting hole 24 formed on a front surface of the charging component mounting case, The first mounting member includes a cap portion and a rod portion, the rod portion passes through a mesh on the rear grille 1 and is mounted at the second mounting hole 24, the cap portion having a size larger than the mesh portion The size of the first mounting member can be in the form of a bolt with a larger nut size.
可选择地,参见图13至图15所示的第四种实施方式中,所述第二安装结构7可以包括在所述带电元件安装盒的前表面上围绕所述第一开口6的周向形成的凸块23,所述后网罩1上相应地围绕第二开口的周向设置有法兰12,所述法兰12的内周形成有卡槽,以与所述凸块23卡接配合,同样地,在将带电元件安装盒安装至后网罩1上时,方便带电元件安装盒的快速正确定位,从而提高装配效率,并且,围绕所述第一开口6的周向可以形成有多个彼此相间隔的所述凸块23以提高安装稳定性。Alternatively, referring to the fourth embodiment shown in FIGS. 13 to 15, the second mounting structure 7 may include a circumferential direction around the first opening 6 on the front surface of the charging component mounting case. a flange 23 is formed on the rear grille 1 correspondingly around the circumference of the second opening, and a flange 12 is formed on the inner circumference of the flange 12 to be engaged with the bump 23 Cooperating, similarly, when the charging component mounting case is mounted to the rear grill 1 , the quick and correct positioning of the charging component mounting box is facilitated, thereby improving assembly efficiency, and the circumferential direction of the first opening 6 can be formed. A plurality of the bumps 23 spaced apart from each other to improve mounting stability.
其中,可以理解的是,上述的关于带电元件安装盒与后网罩1的各种连接方式,可以采用组合的方式,例如参图10至图12所示,同时包括第一安装件以及相配合的插槽10和插条11,其中,第一安装件的方式还可以替换为上述的包括安装条22和第二安装件9的形式,而相配合的插槽10和插条11还可以替换为上述的包括相配合的凸块23和法兰12的形式。It can be understood that the above various connection manners of the charging component mounting box and the rear grille 1 can be combined, for example, as shown in FIG. 10 to FIG. 12, including the first mounting component and the matching. The slot 10 and the insert 11, wherein the manner of the first mounting member can also be replaced by the above-described form including the mounting strip 22 and the second mounting member 9, and the mating slot 10 and the insert 11 can also be replaced. It is in the form of a mating bump 23 and flange 12 as described above.
另外,在后网罩1上还可以连接有支架等。In addition, a bracket or the like may be connected to the rear grill 1 .
还可以理解的是,对于本发明的爬地扇,在生产装配时,可以将爬地扇中的各个部分(包括后半壳体、电源件、旋转开关、电容、电机、前半壳体、后网罩、叶轮和前网罩)按照从后往前的顺序依次在地面上或者其它安装工座面上安装好,在安装过程中无需像现有结构的爬地扇一样来回翻转爬地扇,大大简化了装配过程,提高了装配效率。It can also be understood that, for the climbing fan of the present invention, various parts of the climbing fan (including the rear half-shell, the power supply member, the rotary switch, the capacitor, the motor, the front half-shell, and the rear) can be assembled during production assembly. The net cover, the impeller and the front net cover are installed on the ground or other mounting work surface in the order from the back to the front. During the installation process, it is not necessary to flip the climbing fan back and forth like the existing structure climbing fan. The assembly process is greatly simplified and the assembly efficiency is improved.
具体地,本发明还提供了根据本发明的爬地扇的装配方法,该装配方法包括步骤一:安装带电元件安装盒;步骤二:将安装好的所述带电元件安装盒放置于水平安装工作面上,使所述带电元件安装盒的前侧朝上;步骤三;将所述后网罩1放置于所述带电元件安装盒之上,使所述后网罩1的前侧朝上并且所述电机2的输出轴14穿过所述第二开口,装配所述第二安装结构7,使所述后网罩1与所述带电元件安装盒连接;步骤四:将所述叶轮放置于所述后网罩1之上,使所述叶轮的前侧朝上,并且将所述叶轮连接于所述电机2的输出轴14;步骤五:将所述前网罩放置于所述叶轮之上,使所述前网罩的前侧朝上,并且连接所述前网罩与所述后网罩1。Specifically, the present invention also provides a method for assembling a climbing fan according to the present invention, the assembling method comprising the first step: installing a charging component mounting box; and the second step: placing the installed charging component mounting box in a horizontal installation work The front side of the charging component mounting box is facing upward; step 3; placing the rear grille 1 on the charging component mounting box such that the front side of the rear grille 1 faces upward and The output shaft 14 of the motor 2 passes through the second opening, and the second mounting structure 7 is assembled to connect the rear grille 1 to the charging component mounting box; Step 4: placing the impeller in Above the rear grille 1 with the front side of the impeller facing upwards and connecting the impeller to the output shaft 14 of the motor 2; step 5: placing the front grille on the impeller Upper, the front side of the front grille is facing upward, and the front grille and the rear grille 1 are connected.
其中,所述的“前侧”均指爬地扇在正常使用情况下的前侧,后侧则与所述前侧相反,在上述的装配方法中,整个装配过程都无需上下翻转爬地扇,装配变得更简单高效,也更有利于保证所装配出的爬地扇的质量。Wherein, the “front side” refers to the front side of the climbing fan in normal use, and the rear side is opposite to the front side. In the above assembling method, the entire assembly process does not need to flip the climbing fan up and down. The assembly becomes simpler and more efficient, and it is more conducive to ensuring the quality of the assembled climbing fans.
并且,优选地,所述带电元件安装盒包括彼此扣接的前半壳体和后半壳体,所述步骤一包括:将所述后半壳体放置于所述水平安装工作面上,使所述后半壳体的前侧朝上;将所述带电元件安装于所述后半壳体内;将所述前半壳体放置于所述后半壳体之上并扣接所述前半壳体和后半壳体。And, preferably, the charging component mounting box includes a front half shell and a rear half shell that are fastened to each other, and the step 1 includes: placing the rear half shell on the horizontal mounting working surface, The front side of the rear half-shell is facing upward; the charging element is mounted in the rear half-shell; the front half-shell is placed over the rear half-shell and the front half-shell is fastened and Rear half shell.
并且,对于图6所示的实施方式而言,步骤一还可以包括在将所述前半壳体放置于所述后半壳体之上并扣接所述前半壳体和后半壳体后,连接电机2与前半壳体。Moreover, for the embodiment shown in FIG. 6, step 1 may further include: after the front half shell is placed on the rear half shell and the front half shell and the rear half shell are fastened, Connect the motor 2 to the front half of the housing.
由此可以看出,在上述步骤一中,整个装配过程都无需上下翻转带电元件安装盒,装配变得更简单高效。It can be seen that in the above step 1, the entire assembly process does not need to flip the charging component mounting box up and down, and the assembly becomes simpler and more efficient.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个具体技术特征以任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。但这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。 The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the invention is not limited thereto. Various simple modifications may be made to the technical solutions of the present invention within the scope of the technical idea of the present invention, including various specific technical features combined in any suitable manner. To avoid unnecessary repetition, the present invention is applicable to various possible combinations. No further explanation. However, these simple variations and combinations are also considered to be the disclosure of the present invention, and are all within the scope of the present invention.

Claims (10)

  1. 一种爬地扇,该爬地扇包括同轴安装的前网罩、叶轮和后网罩,该爬地扇还包括带电元件,该带电元件包括用于驱动所述叶轮的电机,其特征在于,该爬地扇还包括用于安装所述带电元件的带电元件安装盒,所述带电元件通过第一安装结构安装于带电元件安装盒中,所述带电元件安装盒为绝缘盒并且通过第二安装结构安装于所述后网罩的后侧,所述第一安装结构与所述第二安装结构彼此相间隔;所述带电元件安装盒的前表面上形成有第一开口,所述后网罩的中央形成有第二开口,所述电机的输出轴依次穿过所述第一开口和所述第二开口连接于叶轮,并且所述输出轴与所述后网罩相间隔。 A climbing fan comprising a coaxially mounted front grille, an impeller and a rear grille, the climbing fan further comprising a charging element, the charging element comprising a motor for driving the impeller, characterized in that The climbing fan further includes a charging component mounting box for mounting the charging component, the charging component being mounted in the charging component mounting box by the first mounting structure, the charging component mounting box being an insulating box and passing the second a mounting structure is mounted on a rear side of the rear grille, the first mounting structure and the second mounting structure are spaced apart from each other; a first opening is formed on a front surface of the charging component mounting box, the rear net A second opening is formed in a center of the cover, an output shaft of the motor is sequentially coupled to the impeller through the first opening and the second opening, and the output shaft is spaced apart from the rear grill.
  2. 根据权利要求1所述的爬地扇,其特征在于,所述第二安装结构包括第一安装件和形成于所述带电元件安装盒的前表面上的第二安装孔,所述第一安装件包括帽部和杆部,所述杆部穿过所述后网罩上的网眼并安装于所述第二安装孔处,所述帽部的尺寸大于所述网眼的尺寸。 The climbing fan according to claim 1, wherein the second mounting structure comprises a first mounting member and a second mounting hole formed on a front surface of the charging component mounting case, the first mounting The member includes a cap portion and a stem portion that passes through a mesh on the rear grille and is mounted to the second mounting hole, the cap portion having a size larger than a size of the mesh.
  3. 根据权利要求1所述的爬地扇,其特征在于,所述第二安装结构包括形成于所述带电元件安装盒的前表面上的第三安装孔,所述后网罩上设置有延伸至所述第三安装孔处的安装条,所述安装条对应所述第三安装孔形成有通孔,所述第二安装结构还包括用于穿过所述通孔并安装于所述第三安装孔处的第二安装件。 The climbing fan according to claim 1, wherein the second mounting structure includes a third mounting hole formed on a front surface of the charging component mounting case, and the rear grille is provided with an extension to a mounting strip at the third mounting hole, the mounting strip is formed with a through hole corresponding to the third mounting hole, and the second mounting structure further includes a through hole for mounting through the through hole A second mounting at the mounting hole.
  4. 根据权利要求3所述的爬地扇,其特征在于,所述安装条包括多根且均沿所述后网罩的径向延伸,并且多根所述安装条设置为沿所述后网罩的周向等间隔分布。 A climbing fan according to claim 3, wherein said mounting strip includes a plurality of and each extending in a radial direction of said rear grille, and a plurality of said mounting strips are disposed along said rear grille The circumferential distribution is equally spaced.
  5. 根据权利要求1所述的爬地扇,其特征在于,所述第二安装结构包括形成于所述带电元件安装盒的前表面上的插槽,所述后网罩上对应地设置有延伸至所述插槽处的插条,所述插条插入所述插槽中。The climbing fan according to claim 1, wherein the second mounting structure includes a slot formed on a front surface of the charging component mounting case, and the rear grille is correspondingly provided to extend to a insert at the slot into which the insert is inserted.
  6. 根据权利要求5所述的爬地扇,其特征在于,所述插槽形成为竖直向下打开,并且在所述带电元件安装盒的前表面的左右两侧对称地分别设置有所述插槽。 The climbing fan according to claim 5, wherein the slot is formed to be vertically opened downward, and the insertion is symmetrically disposed on left and right sides of a front surface of the charging member mounting case, respectively groove.
  7. 根据权利要求1所述的爬地扇,其特征在于,所述第二安装结构包括在所述带电元件安装盒的前表面上围绕所述第一开口的周向形成的凸块,所述后网罩上相应地围绕第二开口的周向设置有法兰,所述法兰的内周形成有卡槽,以与所述凸块卡接配合。 A climbing fan according to claim 1, wherein said second mounting structure includes a projection formed around a circumferential direction of said first opening on a front surface of said charging member mounting case, said rear A flange is disposed on the mesh cover correspondingly around the circumferential direction of the second opening, and an inner circumference of the flange is formed with a card slot to be engaged with the protrusion.
  8. 根据权利要求7所述的爬地扇,其特征在于,围绕所述第一开口的周向形成有多个彼此相间隔的所述凸块。 The climbing fan according to claim 7, wherein a plurality of the projections spaced apart from each other are formed around a circumferential direction of the first opening.
  9. 根据权利要求1-6中任意一项所述的爬地扇的装配方法,其特征在于,该装配方法包括步骤一:安装带电元件安装盒;The method for assembling a climbing fan according to any one of claims 1 to 6, wherein the assembling method comprises the first step of: installing a charging component mounting box;
    步骤二:将安装好的所述带电元件安装盒放置于水平安装工作面上,使所述带电元件安装盒的前侧朝上;Step 2: placing the installed charging component mounting box on the horizontal mounting working surface such that the front side of the charging component mounting box faces upward;
    步骤三;将所述后网罩放置于所述带电元件安装盒之上,使所述后网罩的前侧朝上并且所述电机的输出轴穿过所述第二开口,装配所述第二安装结构,使所述后网罩与所述带电元件安装盒连接;Step 3: placing the rear grille on the charging component mounting box with the front side of the rear grille facing upward and the output shaft of the motor passing through the second opening to assemble the first a mounting structure for connecting the rear grille to the charging component mounting box;
    步骤四:将所述叶轮放置于所述后网罩之上,使所述叶轮的前侧朝上,并且将所述叶轮连接于所述电机的输出轴;Step four: placing the impeller on the rear grille with the front side of the impeller facing upward, and connecting the impeller to an output shaft of the motor;
    步骤五:将所述前网罩放置于所述叶轮之上,使所述前网罩的前侧朝上,并且连接所述前网罩与所述后网罩。 Step 5: placing the front grille over the impeller with the front side of the front grille facing upward and connecting the front grille and the rear grille.
  10. 根据权利要求9所述的爬地扇的装配方法,其特征在于,所述带电元件安装盒包括彼此扣接的前半壳体和后半壳体,所述步骤一包括:将所述后半壳体放置于所述水平安装工作面上,使所述后半壳体的前侧朝上;将所述带电元件安装于所述后半壳体内;将所述前半壳体放置于所述后半壳体之上并扣接所述前半壳体和后半壳体。The method of assembling a climbing fan according to claim 9, wherein the charging component mounting box includes a front half shell and a rear half shell that are fastened to each other, and the step 1 includes: the rear half shell a body disposed on the horizontal mounting work surface with the front side of the rear half-shell facing upward; mounting the charging element in the rear half-shell; placing the front half-shell in the second half The front and rear half shells are fastened over the housing.
PCT/CN2017/104325 2017-07-06 2017-09-29 Floor fan and assembling method therefor WO2019006898A1 (en)

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