WO2019004326A1 - Primer composition, aqueous liquid, base film with primer layer, prism sheet, and use as primer composition - Google Patents
Primer composition, aqueous liquid, base film with primer layer, prism sheet, and use as primer composition Download PDFInfo
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- WO2019004326A1 WO2019004326A1 PCT/JP2018/024471 JP2018024471W WO2019004326A1 WO 2019004326 A1 WO2019004326 A1 WO 2019004326A1 JP 2018024471 W JP2018024471 W JP 2018024471W WO 2019004326 A1 WO2019004326 A1 WO 2019004326A1
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- primer composition
- primer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/04—Prisms
Definitions
- the present invention relates to a primer composition, and more specifically, to a primer composition for forming a primer layer on a substrate film, an aqueous liquid using the primer composition, a substrate film with a primer layer, a prism sheet and a primer It relates to the use as a composition.
- polyester films are used in various fields in the industrial field such as packaging materials, magnetic cards, printing materials, etc.
- thermoplastic polyesters such as polyethylene terephthalate (PET) and copolymers thereof
- PET polyethylene terephthalate
- After mixing and extruding what mixed other resin as needed, what was biaxially stretched and heat-fixed is used.
- PET polyethylene terephthalate
- Such a polyester film is excellent in various physical properties, but on the other hand, there is a problem that the surface is highly crystallographically oriented, so that the adhesion with a coating layer provided on the film is poor.
- One of the coating layers is, for example, a prism layer, and a prism sheet provided with a polyester film and a prism layer is used in a display device such as a television, a personal computer, a mobile phone or the like.
- an active energy ray curable resin composition is introduced into a prism type, and active energy ray is irradiated in a state where the active energy ray curable resin composition is sandwiched between a prism type and a polyester film. And curing the resin composition and removing the prism type to form a prism layer formed by curing the active energy ray curable resin composition on the polyester film.
- the solventless resin has a lower penetration and swelling effect on the primer layer laminated on the polyester film than the solvent-based resin, and a layer formed by curing of the active energy ray-curable resin composition and the primer layer Adhesiveness with is likely to be inadequate.
- Patent Document 1 proposes a technique for forming a primer layer with a coating solution containing a (meth) acrylate compound and an isocyanate compound.
- a laminated polyester film having a coating layer formed from a coating solution containing a (meth) acrylate compound and an isocyanate compound on at least one side of the polyester film.
- the untreated surface of the base film is in contact with the surface of the primer layer, but both come in close contact at the contact surface, and the base provided with the primer layer
- the material films may not be easily separated from each other, or the primer layer may be transferred or fused to the untreated surface of the base film. Therefore, blocking resistance is also required so that excessive adhesion between the primer layer surface of the base film and the untreated surface does not occur.
- the present invention relates to adhesion to both a substrate film and a coating layer, particularly to both a polyester film and a prism layer formed by curing of a solventless active energy ray curable resin composition. It is an object of the present invention to provide a primer composition for forming a primer layer which is excellent and which is not transferred or fused to an untreated surface of a substrate film and which is also excellent in blocking resistance.
- the present invention is characterized by the following (1) to (14).
- the said crosslinking agent (B) is an isocyanate type compound, an oxazoline type compound, an epoxy type compound, a carbodiimide type compound, an amine type compound, a metal type compound, an aziridine type compound, a hydrazine type compound, a hydrazide type compound, and a melamine type compound
- the primer composition according to the above (1) which is at least one compound selected from the group consisting of (3)
- An aqueous liquid comprising the primer composition according to any one of the above (1) to (9) dissolved or dispersed in an aqueous solvent.
- a substrate film provided with a primer layer having a primer layer comprising the primer composition according to any one of the above (1) to (9) on a substrate film.
- a prism sheet having a prism layer on the primer layer of the substrate film with a primer layer described in (11) above.
- the prism sheet according to (12), wherein the prism layer is a cured product of a solventless active energy ray curable resin composition.
- a primer layer excellent in blocking resistance in which the primer layer does not migrate or fuse to the untreated surface of the substrate film.
- a primer composition can be provided. Therefore, a substrate film with a primer layer having a primer layer comprising the primer composition of the present invention is suitably used as a sheet having a coating layer provided on a film such as a prism sheet, a label sheet, a printing sheet or a hard coat film. It can be used.
- (meth) acrylamide means acrylamide or methacrylamide
- (meth) acrylate means acrylate or methacrylate
- (meth) acryloyl group means methacryloyl group or acryloyl group.
- sheet conceptually includes sheets, films, and tapes.
- “mass” is synonymous with "weight”.
- the primer composition of the present invention contains (meth) acrylamides (A) and a crosslinking agent (B). Each component will be described below.
- the primer composition of the present invention contains (meth) acrylamides (A).
- the (meth) acryloyl group in the (meth) acrylamides (A) reacts with the double bond in the coating layer upon curing of the solventless active energy ray-curable resin. Therefore, the primer layer obtained from the primer composition of this invention is excellent in the adhesiveness of a base film and a coating layer. Furthermore, when the amide group in (meth) acrylamides (A) has high polarity, the adhesion is further improved.
- the blocking resistance of the primer layer obtained from the primer composition of this invention improves by the hydrogen bond of the amide groups between molecules. Furthermore, when (meth) acrylamides (A) has a hydroxyl group and the crosslinking agent (B) is an isocyanate compound described later, the hydrogen bond between the urethane bond site and the amide group generated by the reaction of the hydroxyl group and the isocyanate group And the blocking resistance is further improved.
- Examples of the (meth) acrylamides (A) include monofunctional (meth) acrylamide, bifunctional (meth) acrylamide, trifunctional or higher polyfunctional (meth) acrylamide, and the like, and one or more of these are used.
- Examples of monofunctional (meth) acrylamides include (meth) acrylamides, dimethyl (meth) acrylamides, diethyl (meth) acrylamides, (di) alkyl (meth) acrylamides such as N-isopropyl (meth) acrylamide, and N-methoxymethyl.
- Alkoxyalkyl (meth) acrylamides such as (meth) acrylamide, Nn-butoxymethyl (meth) acrylamide, N-i-butoxymethyl (meth) acrylamide, dimethylaminopropyl (meth) acrylamide, dimethylaminopropyl (meth) acrylamide Amino group-containing (meth) acrylamide such as quaternary methyl chloride, ketone group-containing (meth) acrylamide such as diacetone (meth) acrylamide, N-hydroxymethyl (meth) acrylamide, N-hydride Kishiechiru (meth) hydroxyl group-containing acrylamide, (meth) acrylamide, and other, and (meth) acryloyl morpholine and the like.
- difunctional (meth) acrylamides examples include N, N′-methylenebis (meth) acrylamide and the like, and representative commercial products include “FAM-201” manufactured by Fujifilm Corporation, etc. .
- trifunctional or higher polyfunctional (meth) acrylamides examples include representative commercial products such as “FAM-301”, “FAM-401”, and “FAM-402” manufactured by Fujifilm Corporation.
- the (meth) acrylamides (A) used in the present invention is preferably a compound having an acrylamide group from the viewpoint of adhesion to a solventless active energy ray curable resin and the like preferably used as a prism resin.
- the (meth) acrylamides (A) contain a functional group such as a hydroxyl group, an amino group, a carboxyl group, an epoxy group or a ketone group, and are further reactive with the crosslinking agent (B). It is preferable to contain the group which has these, It is preferable to have especially a hydroxyl group, a carboxyl group, and a ketone group, and it is more preferable to have a hydroxyl group.
- a hydroxyl group-containing (meth) acrylamide having a hydroxyl group is most preferable in terms of the reactivity with the crosslinking agent (B) and the adhesion with the solventless active energy ray curable resin.
- hydroxyl group-containing (meth) acrylamides include N-methylol (meth) acrylamide and N-hydroxyethyl (meth) acrylamide. Among them, N-hydroxyethyl (meth) acrylamide is preferable.
- the hydroxyl value of the hydroxyl group-containing (meth) acrylamides is preferably 20 to 800 mg KOH / g, particularly 50 to 700 mg KOH / g, and further preferably 100 to 600 mg KOH / g. If the hydroxyl value is too small, the adhesion to a solventless active energy ray curable resin and the like tend to decrease, and if it is too large, the water resistance of the primer layer tends to decrease. In addition, said hydroxyl value is the value measured according to JISK1557.
- the (meth) acrylamides (A) it is preferable to use low molecular weight compounds which are likely to be unevenly distributed on the surface of a coating film made of a primer composition, from the viewpoint of adhesion to solventless active energy ray curable resins etc.
- the weight average molecular weight of the (meth) acrylamides (A) is preferably 10,000 or less, particularly 1,000 or less, more preferably 500 or less, particularly preferably 200 or less.
- the lower limit of the weight average molecular weight is usually 70. If the weight average molecular weight is too large, the adhesion to the solventless active energy ray curable resin tends to be lowered.
- the weight average molecular weight and the number average molecular weight are the weight average molecular weight and the number average molecular weight in terms of standard polystyrene molecular weight, and high performance liquid chromatography (Tosoh Corp., "HLC-8320GPC”), column: TSKgel SuperMultipore HZ-M (exclusion limit molecular weight: 2 ⁇ 10 6 , theoretical plate number: 16,000 plates / body, filler material: styrene-divinylbenzene copolymer, filler particle diameter: 4 ⁇ m) using two-piece series It is measured by
- monofunctional (meth) acrylamide or bifunctional (meth) acrylamide is preferable, and monofunctional (meth) acrylamide is particularly preferable, because it is easily localized on the surface of a coating film made of the primer composition.
- the carbon-carbon double bond content in the (meth) acrylamides (A) is preferably 1 to 40% by mass from the viewpoint of adhesion to a solventless active energy ray curable resin etc. .
- the lower limit is preferably 1% by mass or more, particularly preferably 2% by mass or more, more preferably 3% by mass or more, and particularly preferably 5% by mass or more.
- the carbon-carbon double bond content of (meth) acrylamides (A) in the primer composition is preferably 0.5 to 35% by mass.
- the lower limit is preferably 0.5% by mass or more, particularly preferably 1% by mass or more, more preferably 2% by mass or more, and particularly preferably 4% by mass or more.
- P2 m is the mass (g) of (meth) acrylamides (A)
- P2 n is the number of carbon-carbon double bonds per molecule of (meth) acrylamides (A)
- P2 mw is Molecular weight (g / mol) of (meth) acrylamides (A)
- S2 is the total mass (g) of solid content of the primer composition.
- the content of (meth) acrylamides (A) in the primer composition is preferably 5% by mass or more, more preferably 10% by mass or more, further preferably 20% by mass or more, and particularly preferably 25% by mass or more. Preferred.
- the upper limit thereof is preferably 95% by mass or less, more preferably 90% by mass or less, still more preferably 80% by mass or less, and particularly preferably 75% by mass or less. If the content of the (meth) acrylamides (A) is too small or too large, the adhesion between the substrate film and the coating layer tends to decrease and the blocking resistance tends to decrease.
- Crosslinking agent (B) particularly from isocyanate compounds, oxazoline compounds, epoxy compounds, carbodiimide compounds, amine compounds, metal compounds, aziridine compounds, hydrazine compounds, hydrazide compounds and melamine compounds It is preferred to use at least one compound selected from the group consisting of The use of these compounds reduces the tackiness of the primer layer, improves the strength of the coating film comprising the primer composition, and improves the wetting of coating agents such as solvent-free active energy ray-curable resins, etc., thus blocking resistance And adhesion to solvent-free active energy ray curable resins and the like are improved.
- an isocyanate compound, an oxazoline compound and a carbodiimide compound are particularly preferable from the viewpoint of adhesion to a solventless active energy ray curable resin etc., and an isocyanate compound is more preferable among them. .
- the isocyanate compound may be a compound containing at least two or more isocyanate groups in the molecule as a functional group, for example, tolylene diisocyanate such as 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate Compounds; xylylene diisocyanate compounds such as 1,3-xylylene diisocyanate, 1,4-xylylene diisocyanate, tetramethyl xylylene diisocyanate; and aromatic isocyanate compounds such as 1,5-naphthalene diisocyanate and triphenylmethane triisocyanate Hexamethylene diisocyanate, isophorone diisocyanate, and adducts of these isocyanate compounds with polyol compounds such as trimethylolpropane, and these polyisocyanate compounds Like biuret and isocyanurate and the like of it.
- tolylene diisocyanate such as 2,4-tolylene diis
- aliphatic isocyanate type or alicyclic isocyanate type is more preferable than aromatic isocyanate type.
- those of functional block type are preferable, and “SU-268A”, “Trixene aqua BI220” and the like are preferable.
- oxazoline compound for example, addition polymerizable 2-oxazoline (for example, 2-isopropenyl-2-oxazoline) having a substituent having an unsaturated carbon-carbon bond at the 2-position carbon position (for example, 2-isopropenyl-2-oxazoline) and other unsaturated single compounds Copolymers with monomers and the like are listed, and commercially available products include “Epocross WS-500”, “Epocross WS-700”, “Epocross K-2010E”, “Epocross K-2020E”, and “Epocross WS-700” manufactured by Nippon Shokubai Co., Ltd. Epocross K-2030E "and the like.
- an epoxy compound for example, an epoxy resin of bisphenol A epichlorohydrin type, sorbitol polyglycidyl ether (for example, “Denacol EX-611” manufactured by Nagase ChemteX, "Denacol EX-612", “Denacol EX-614" , “Denacol EX-614B”, “Denacol EX-622”, etc., polyglycerol polyglycidyl ether (eg, "Denacol EX-512", “Denacol EX-521", etc.
- the carbodiimide compound may be a compound having a carbodiimide group as a functional group, or at least two or more cyanamide groups in a tautomeric relationship, for example, “Carbodilite V-” manufactured by Nisshinbo Chemical Co., Ltd. 02 “,” Carbodie Light V-02-L2 “,” Carbodie Light SV-02 “,” Carbodie Light V-04 “,” Carbodie Light V-10 “,” Carbodie Light E-03A ",” Carbodie Light E-02 “,” Carbodie Light E -04 “and the like.
- Examples of the amine compounds include hexamethylene diamine and triethanolamine.
- metal compounds include metal alkoxides such as tetraethyl titanate, tetraethyl zirconate and aluminum isopropionate, and aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, zirconium, etc.
- metal alkoxides such as tetraethyl titanate, tetraethyl zirconate and aluminum isopropionate, and aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, zirconium, etc.
- Acetylacetone, acetoacetate ester metal chelate compound of ethylenediaminetetraacetic acid coordination compound, acetic acid-ammonium complex salt of polyvalent metal, ammonium-carbonate complex salt of polyvalent metal, etc. may be mentioned.
- the aziridine-based compound may be any one containing at least two or more aziridine groups, and examples thereof include “chemitite PZ-33” and “chemitite DZ-22E” manufactured by Nippon Shokubai Co., Ltd.
- hydrazine compound examples include hydrazine monohydrochloride, hydrazine dihydrochloride, hydrazine monohydrobromide, hydrazine carbonate and the like.
- hydrazide compound examples include adipic acid dihydrazide, sebacic acid dihydrazide, dodecanediohydrazide, isophthalic acid dihydrazide, salicylic acid hydrazide and the like.
- melamine-based compounds include hexamethoxymethylolmelamine, "Nikalac MW-30M”, “Nikalac MW-30”, “Nikalac MW-22", “Nikalac MS-11” and “Nikalac” manufactured by Sanwa Chemical Co., Ltd.
- Methylated melamine resins such as MS-011 ”,“ Nikalac MX-730 ”,“ Nikalac MX-750 ”,“ Nikalac MX-706 ”,“ Nikalac MX-035 ”,“ Nikalac MX-45 ”,“ Nikalac MX- And mixed etherified melamine resins such as 410 ".
- crosslinking agent (B) As a crosslinking agent (B), only 1 type chosen from these may be used, and 2 or more types may be used together.
- the content of the crosslinking agent (B) in the primer composition can be appropriately selected according to the amount of functional groups of (meth) acrylamides (A), the weight average molecular weight of (meth) acrylamides (A), and the purpose of use.
- the content is preferably 5% by mass or more, more preferably 10% by mass or more, further preferably 15% by mass or more, and particularly preferably 18% by mass or more.
- the upper limit thereof is preferably 95% by mass or less, more preferably 90% by mass or less, still more preferably 80% by mass or less, and particularly preferably 75% by mass or less. If the content of the crosslinking agent (B) is too small or too large, crosslinking tends to be insufficient and adhesion to a solventless active energy ray curable resin and the like and blocking resistance tend to be lowered.
- the content ratio (mass ratio) of the (meth) acrylamides (A) and the crosslinking agent (B) in the primer composition is the adhesion to a solventless active energy ray curable resin and the like, and the resistance to From the viewpoint of blocking properties, the (meth) acrylamides (A): crosslinking agent (B) is preferably 10:90 to 90:10, particularly preferably 15:85 to 85:15, and still more preferably 20: 80 to 80:20, particularly preferably 25:75 to 75:25. Even if the amount of the crosslinking agent (B) is too small or too large relative to the (meth) acrylamides (A), adhesion to a solventless active energy ray curable resin and the like and blocking resistance tend to be lowered. .
- the content ratio (hydroxyl group content: isocyanate group content) (molar ratio) of the hydroxyl group of hydroxyl group-containing (meth) acrylamides and the isocyanate group of crosslinking agent (B) in the composition is preferably 100: 1 to 100: 300. Particular preference is given to 100: 3 to 100: 150, more preferably 100: 5 to 100: 100, particularly preferably 100: 10 to 100: 70.
- a curing catalyst in order to accelerate the reaction of (meth) acrylamides (A) and the crosslinking agent (B), and further a binder resin (C) described later.
- a curing catalyst include metal-based compounds such as organic tin compounds, organic titanium compounds and organic zirconia compounds, and amine-based compounds. Among them, metal-based compounds are preferred in terms of catalytic activity, and in particular Organotin compounds are preferred.
- the content of the curing catalyst is preferably 0.01 to 5 parts by mass, particularly preferably 0.1 to 2 parts by mass, and more preferably 0.5 to 1.5 parts by mass with respect to 100 parts by mass of the primer composition. is there.
- the primer composition of the present invention contains various polymers as binders for supporting the (meth) acrylamides (A) and the crosslinking agent (B), for the purpose of improving the coating appearance, transparency, adhesion and the like. It is also possible to use it as a resin (C).
- binder resin (C) examples include, for example, polyurethane resins, polyester resins, acrylic resins, vinyl resins (polyvinyl alcohol etc.), polyalkylene glycols, polyalkyleneimines, methyl cellulose, hydroxycellulose, starches, etc. Can be mentioned.
- polyurethane resins, polyester resins and acrylic resins are preferable from the viewpoint of adhesion improvement, polyester resins and acrylic resins are particularly preferable, and polyester resins are more preferable.
- the polyurethane resin is a polymer compound having a urethane bond in the molecule, and is usually produced by the reaction of a polyol and an isocyanate.
- the polyol include polyester polyols, polycarbonate polyols, polyether polyols, polyolefin polyols, and acrylic polyols. These compounds may be used alone or in combination of two or more.
- the polyester-based resin includes, for example, those composed of the following polyhydric carboxylic acids and polyol compounds as main components.
- polyvalent carboxylic acids include terephthalic acid, isophthalic acid, orthophthalic acid, phthalic acid, 4,4′-diphenyldicarboxylic acid, 2,5-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, 2,6- Aromatic dicarboxylic acids such as naphthalene dicarboxylic acid, 2,7-naphthalene dicarboxylic acid, alicyclic dicarboxylic acids such as 1,4-cyclohexane dicarboxylic acid, 1,3-cyclohexane dicarboxylic acid, 2-potassium sulfoterephthalic acid, 5- Sulfonic acid metal salt-containing dicarboxylic acids such as sodium sulfoisophthalic acid, adipic acid, azelaic acid, sebacic acid, do
- polyol compounds include ethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol, 2- Aliphatic diols such as methyl-1,5-pentanediol and neopentyl glycol, alicyclic diols such as 1,4-cyclohexanedimethanol and 1,3-cyclohexanedimethanol, and p-xylylene glycol And aromatic diols such as bisphenol A-ethylene glycol adducts, diethylene glycol, triethylene glycol, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, polytetramethylene oxide glycol, etc.
- Polyether diol dimethylol propionic acid, di Carboxyl group-containing diols such Chirorubutan acid, glycerol, trimethylol - such as trifunctional or higher polyols such as trimethylolpropane may be used.
- polyester resin may be synthesized by a polycondensation reaction in a conventional manner.
- these polyester-based resins those containing a component having a sulfonate, or having an acid value of 10 or more are preferable from the viewpoint of making water-based, and adhesion to non-solvent-based active energy ray-curable resins etc. From the viewpoint, one containing a component having a sulfonate is particularly preferable.
- An acrylic resin is a polymer composed of a polymerizable monomer having a carbon-carbon double bond as represented by a (meth) acrylate monomer. These may be homopolymers or copolymers. Also included are copolymers (e.g. block copolymers, graft copolymers) of these polymers with other polymers (e.g. polyesters, polyurethanes etc). Also included are polyester solutions or polymers obtained by polymerizing polymerizable monomers having carbon-carbon double bonds in polyester dispersions (in some cases, mixtures of polymers). Also included are polyurethane solutions, polymers obtained by polymerizing polymerizable monomers having carbon-carbon double bonds in polyurethane dispersion (in some cases, mixtures of polymers). Similarly, other polymer solutions, or polymers obtained by polymerizing polymerizable monomers having carbon-carbon double bonds in the dispersion (in some cases, polymer mixtures) are also included.
- copolymers e.g. block copolymers
- the polymerizable monomer having a carbon-carbon double bond is not particularly limited, but as representative compounds, for example, acrylic acid, methacrylic acid, crotonic acid, itaconic acid, fumaric acid, maleic acid, citraconic Various carboxyl group-containing monomers such as acids, and salts thereof; 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, monobutyl hydroxyl fumarate, Various hydroxyl group-containing monomers such as monobutyl hydroxyitaconate; Various (meth) such as methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate and lauryl (meth) acrylate Acrylic acid alkyl ester Various nitrogen-containing vinyl monomers such as (meth) acrylamide, diacetone acrylamide, N-methylol
- the content of the binder resin (C) is preferably 3 to 200 parts by mass, particularly 5 to 100 parts by mass, based on 100 parts by mass of the (meth) acrylamides (A) and the crosslinking agent (B). It is preferable that the amount is 8 to 60 parts by mass.
- the content of the binder resin (C) in the primer composition is preferably 1% by mass or more, particularly preferably 5% by mass or more, still more preferably 7% by mass or more, and 70% by mass or less It is preferably at most 60% by mass, more preferably at most 50% by mass, particularly preferably at most 40% by mass.
- the binder resin (C) is contained, if the content of the binder resin (C) is too small, there is a tendency for the transparency of the coating film comprising the primer composition to decrease due to poor film formation, etc.
- the contents of the (meth) acrylamides (A) and the crosslinking agent (B) in the composition tend to be too small, which makes it difficult to achieve both adhesion and blocking resistance.
- an antioxidant such as a hindered phenol, a heat stabilizer, a glass fiber, an inorganic / organic filler, a colorant, a flame retardant, and softening
- An agent, a dispersing agent, a wetting agent, an emulsifying agent, a gelling agent, an antifoaming agent, other thermoplastic resins and the like can be blended to such an extent that the effects of the present invention are not impaired.
- the primer composition of the present invention can be prepared by mixing (meth) acrylamides (A), a crosslinking agent (B), and optionally a binder resin (C) and other components.
- the aqueous liquid of the present invention is obtained by dissolving or dispersing the above-mentioned primer composition in an aqueous solvent.
- dissolving or dispersing in an aqueous solvent is referred to as "water dissolution or dispersion”.
- the aqueous liquid of the present invention can be prepared by appropriately mixing at least the above (meth) acrylamides (A) and the crosslinking agent (B), preferably further with the binder resin (C), in an aqueous solvent.
- the method of making it an aqueous liquid, (3) the method of leaving any one or more of each component as an aqueous liquid with an aqueous solvent, and mixing the remaining components to make the aqueous liquid of the present invention, etc. may be mentioned.
- the method (2) or (3) above is preferred from the viewpoint of
- aqueous solvent examples include water or a mixture of water and an appropriate hydrophilic organic solvent.
- hydrophilic organic solvent examples include ketones such as acetone; alcohols such as methanol, ethanol and isopropyl alcohol; glycol ethers such as ethylene glycol monomethyl ether, ethylene glycol monobutyl ether and ethylene glycol monotertiary butyl ether; Examples thereof include carboxylic acid esters such as diisobutyl acid, diisobutyl glutaric acid, diisobutyl adipate and the like which can be mixed with water.
- the content rate with respect to the whole of the aqueous liquid of this invention is set suitably.
- the content rate with respect to the whole of the aqueous liquid of this invention is set suitably.
- it can set as the range of 20 mass% or less, it is not limited to this.
- 1 type chosen from these hydrophilic organic solvents may be used, or you may use together 2 or more types.
- aqueous liquid in which (meth) acrylamides (A) and a crosslinking agent (B), preferably further a binder resin (C), are dissolved or dispersed in an aqueous solvent, when these have an acidic group, the aqueous solvent It is preferable to blend a neutralizing agent in order to dissolve or disperse uniformly.
- any agent capable of neutralizing the acidic groups of (meth) acrylamides (A), crosslinking agent (B) and binder resin (C) contained in the primer composition may be used.
- metal hydroxides such as lithium hydroxide, potassium hydroxide and sodium hydroxide; ethylamine, diethylamine, triethylamine, propylamine, isopropylamine, iminobispropylamine, 3-ethoxypropylamine, 3- Organic amines such as diethylaminopropylamine, diethanolamine, triethanolamine, N, N-diethylethanolamine, N, N-dimethylethanolamine, aminoethanolamine, morpholine, N-methylmorpholine, N-ethylmorpholine, and ammonia etc. It can be mentioned.
- One type selected from these neutralizing agents may be used, or two or more types may be used in combination.
- neutralizing agents those having a boiling point of 150 ° C. or less are preferable because they are easily volatilized by drying and the water resistance of the primer layer.
- ammonia and triethylamine are preferable, and ammonia is particularly preferable, from the viewpoints of high versatility, low boiling point and easy volatilization at the time of drying.
- surfactant such as an anionic surfactant and a nonionic surfactant
- surfactant it is possible to improve the wettability to the base film when the aqueous liquid is applied to a polyester resin base such as a polyester film.
- any appropriate one may be used, such as polyoxyethylene alkyl phenyl ether, polyoxyethylene fatty acid ester, sorbitan fatty acid ester, glycerin fatty acid ester, fatty acid metal soap, alkyl sulfate, alkyl sulfonate, Alkyl sulfosuccinate, dodecylbenzene sulfonate and the like can be mentioned.
- One type selected from these surfactants may be used, or two or more types may be used in combination. From the viewpoint of the adhesion between the coating layer and the primer layer and the water resistance of the primer layer, it is preferable not to add a surfactant.
- an antistatic agent a filler, an ultraviolet absorber, a lubricant, a coloring agent and the like may be added to the aqueous liquid of the present invention as required.
- the concentration of the solid content of the aqueous liquid of the present invention is appropriately adjusted so as to ensure good dispersibility of the (meth) acrylamides (A), the crosslinking agent (B), and preferably the binder resin (C). For example, 5 to 30% by mass is preferable. At the time of application to a substrate film, it is suitably diluted to obtain a desired film thickness, and for example, the solid content concentration is adjusted to 1 to 15% by mass and used.
- ⁇ Base film with primer layer> It is obtained from a primer composition containing (meth) acrylamides (A) and a crosslinking agent (B), more preferably a binder resin (C), by applying the aqueous liquid of the present invention to a substrate film and drying by heating. Can be formed to obtain a substrate film with a primer layer.
- polyester resins such as polyethylene naphthalate, polyethylene-2,6-naphthalate, polyethylene terephthalate, polybutylene terephthalate, polyethylene terephthalate / isophthalate copolymer; polyethylene, polypropylene, polymethylpentene, etc.
- Polyolefin resins such as polyvinyl fluoride, polyvinylidene fluoride and polyethylene fluoride; polyamides such as nylon 6, nylon 6, 6 etc .; polyvinyl chloride, polyvinyl chloride / vinyl acetate copolymer, ethylene- Vinyl polymers such as vinyl acetate copolymer, ethylene-vinyl alcohol copolymer, polyvinyl alcohol, vinylon and the like; cellulose resins such as cellulose triacetate and cellophane; polymethyl methacrylate, Ethyl Li methacrylate, polyethyl acrylate, acrylic resins such as polybutyl acrylate; polystyrene, polycarbonate, polyarylate, single layer material or a multi-layer products thereof are selected from synthetic resin film or sheet such as polyimide.
- polyester films are preferably used in view of transparency, chemical resistance, heat resistance, mechanical strength, cost and the like.
- the polyester film may be either unstretched or stretched, but it is preferable to use a stretched film, and in particular, it is preferable to use a biaxially stretched film.
- a method of applying the aqueous liquid known methods can be used, and examples thereof include a method of applying a kiss coat, a reverse coat, a gravure coat, a die coat or the like on one side or both sides of the substrate film.
- the thickness of the primer layer after drying by heating is preferably 0.01 to 2 ⁇ m, more preferably 0.02 to 0.5 ⁇ m, particularly 0.03 to 0.3 ⁇ m, particularly The thickness is preferably 0.05 to 0.15 ⁇ m. If the thickness is too thin, the adhesion tends to decrease, and if the thickness is too thick, optical properties such as transparency and haze tend to decrease, and blocking resistance tends to decrease.
- a laminated film or a prism sheet By further providing a coating layer on the primer layer of the substrate film with a primer layer described above and using the coating layer as a hard coat layer or a prism layer, a laminated film or a prism sheet can be obtained.
- the material for forming the coating layer include acrylic resins, epoxy resins, urethane resins, active energy ray curable resin compositions and the like generally used as coating materials, among which active energy ray curing Resin compositions are preferred.
- a laminated film coats the active energy ray curable resin composition on the primer layer of the base material film with the above primer layer, and irradiates and cures the active energy ray to cure the primer layer of the base material film with the primer layer. It can be obtained by forming a hard coat layer formed by curing the active energy ray curable resin composition thereon.
- the thickness of the hard coat layer is usually 0.5 to 15 ⁇ m, preferably 1 to 10 ⁇ m, and particularly preferably 2 to 7 ⁇ m.
- a prism sheet can be obtained by forming a prism layer on the primer layer of the said base material film with a primer layer.
- the prism layer is preferably a cured product of an active energy ray curable resin composition, and particularly preferably a cured product of a solventless active energy ray curable resin composition.
- the prism layer is a cured product of an active energy ray curable resin composition
- the active energy ray curable resin composition is introduced into a prism type, and a prism type and a primer layer are provided.
- the active energy ray is irradiated in a state in which the active energy ray curable resin composition is sandwiched between the primer film side of the base film (particularly, polyester film), and the active energy ray curable resin composition is cured to obtain a prism type
- cured material of the active energy ray curable resin composition on a base film is mentioned by removing.
- a coating method of the said active energy ray curable resin composition For example, a spray, a shower, dipping, a roll, a spin, a curtain, a flow, a slit, a die, a gravure, a comma, a dispenser, Wet coating methods such as screen printing, inkjet printing and the like can be mentioned.
- the active energy ray for example, light rays such as far ultraviolet rays, ultraviolet rays, near ultraviolet rays, infrared rays, etc., electromagnetic waves such as X rays, ⁇ rays etc., electron rays, proton rays, neutron rays etc. can be used.
- Curing by ultraviolet irradiation is advantageous in terms of the availability and cost of the apparatus.
- a high pressure mercury lamp, an ultra high pressure mercury lamp, a carbon arc lamp, a metal halide lamp, a xenon lamp, a chemical lamp, an electrode discharge lamp, an LED, etc. emitting light in a wavelength range of 150 to 450 nm.
- the irradiation may be about 30 to 3,000 mJ / cm 2 . After irradiation with ultraviolet light, heating may be performed as necessary to complete curing.
- the thickness of the prism layer is preferably 5 to 50 ⁇ m, more preferably 10 to 45 ⁇ m, still more preferably 15 to 40 ⁇ m, and particularly preferably 20 to 35 ⁇ m.
- A-1) N-methylol acrylamide ("N-MAM” manufactured by Hino Kosan Co., Ltd.) (hydroxy value: 487 mg KOH / g, carbon-carbon double bond content: 26.7 mass%)
- A-2) N-hydroxyethyl acrylamide ("HEAA” manufactured by KJ Chemicals Ltd.) (hydroxy value: 555 mg KOH / g, carbon-carbon double bond content: 23.4 mass%)
- B-1 a nonionic block isocyanate aqueous dispersion having a 1,6-hexamethylene diisocyanate trimer skeleton (“Trixene aqua BI220” manufactured by Baxenden Chemicals Limited (solid content 40%, isocyanate group equivalent 400 g / mol ( Solid content value))
- B-2) Oxazoline group-containing polymer water dispersion ("Epocross WS-700" manufactured by Nippon Shokubai Co., Ltd. (solid content 25%, oxazoline equivalent 220 g / mol (solid content value)))
- the obtained polyester resin had an acid value of 3 mg KOH / g, a number average molecular weight of 8,300, a weight average molecular weight of 12,700, and a glass transition temperature of 51 ° C.
- polyester resin 20 parts of the polyester resin thus obtained, 80 parts of deionized water, and 0.1 parts of 25% ammonia water are charged in a reactor, the temperature is raised to 90 ° C., and the mixture is dissolved while stirring. An aqueous liquid (water dispersion) of polyester resin was prepared.
- Example 1 Each component is mixed using the (meth) acrylamides (A) and the crosslinking agent (B) prepared above so that the solid content mass ratio will be as shown in Table 1, and Examples 1 to 5 and Comparative The primer composition of Example 1 was prepared.
- Example 1 the content ratio (hydroxyl content: isocyanate group content) (molar ratio) of the hydroxyl group of (meth) acrylamides (A) and the isocyanate group of the crosslinking agent (B) in the obtained primer composition It calculated
- Example 5 the content ratio (hydroxyl group content: oxazoline group content) (molar ratio) of the hydroxyl group of (meth) acrylamides (A) in the primer composition and the oxazoline group of the crosslinking agent (B) was determined. . The results are shown in Table 1.
- H n is the number of hydroxyl groups per molecule of hydroxyl group-containing compound
- the mass (g) and Imw of the group-containing compound (or the oxazoline group-containing compound) are isocyanate group equivalents (or oxazoline group equivalents) (g / mol).
- the amount of hydroxyl groups the amount of isocyanate groups (or the amount of oxazoline groups) (molar ratio) when the amount of hydroxyl groups is converted to 100 is described.
- the primer composition prepared above was diluted with deionized water so that the solid content of the composition aqueous solution was 3%, to prepare a coating solution of the primer composition.
- the coating solution thus prepared was coated on a PET film (Toray Industries, Inc., Lumirror T60, thickness 100 ⁇ m) with a bar coater No.
- the primer layer was applied at 6 and dried at 150 ° C. for 3 minutes to form a 0.2 ⁇ m thick primer layer.
- a solvent-free ultraviolet curable resin composition "Sun Rad A” (manufactured by Sanyo Chemical Industries, Ltd.) for forming a prism layer is applied on the above primer layer using an applicator, and subsequently 13 cm high from the coated surface
- the ultraviolet ray curable resin composition was cured by irradiating ultraviolet rays at 450 mJ / cm 2 using a high pressure mercury lamp having an irradiation intensity of 80 W / cm set at a height to form a 25 ⁇ m thick resin layer.
- the primer composition prepared above was diluted with deionized water so that the solid content of the composition aqueous solution was 20%, to prepare a coating solution of the primer composition.
- the coating solution thus prepared was coated on a PET film (Toray Industries, Inc., Lumirror T60, thickness 100 ⁇ m) with a bar coater No.
- the primer layer was formed to a thickness of 2 ⁇ m by coating at 10 and drying at 150 ° C. for 3 minutes.
- Examples 6 to 8 Using the (meth) acrylamides (A), the crosslinking agent (B) and the binder resin (C) prepared as described above, the respective components are mixed so as to have a solid content mass ratio as shown in Table 2 The primer compositions of Examples 6-8 were prepared.
- the primer composition prepared above was diluted with deionized water so that the solid content of the composition aqueous solution was 3%, to prepare a coating solution of the primer composition.
- the coating solution thus prepared was coated on a PET film (Toray Industries, Inc., Lumirror T60, thickness 100 ⁇ m) with a bar coater No.
- the primer layer was applied at 6 and dried at 150 ° C. for 3 minutes to form a 0.2 ⁇ m thick primer layer.
- the PET film with a primer layer obtained above was observed visually, and transparency was evaluated according to the following evaluation criteria.
- the primer compositions of Examples 6 to 8 contain a polyester resin as a binder resin (C) in addition to the (meth) acrylamides (A) and the crosslinking agent (B). By this, it turned out that the transparency is also excellent.
- the primer composition of the present invention can be suitably used as a primer for a substrate film.
- the base film with a primer layer obtained is excellent in adhesiveness with the coating layer formed by curing of the active energy ray curable resin composition, and, for example, a label sheet, a sheet for printing, a hard coat film, It is useful as a sheet which provides a coating layer on a film, such as a prism sheet, and is particularly useful as a prism sheet.
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Abstract
The present invention addresses the problem of providing a primer composition for forming a primer layer which has excellent adhesiveness to both a base film and a coating layer and which neither migrates nor fuses to an untreated surface of the base film and has excellent blocking resistance. The present invention relates to a primer composition which comprises a (meth)acrylamide compound (A) and a crosslinking agent (B).
Description
本発明は、プライマー組成物に関し、更に詳しくは、基材フィルム上にプライマー層を形成するためのプライマー組成物、該プライマー組成物を用いた水性液、プライマー層付き基材フィルム、プリズムシート及びプライマー組成物としての使用に関する。
The present invention relates to a primer composition, and more specifically, to a primer composition for forming a primer layer on a substrate film, an aqueous liquid using the primer composition, a substrate film with a primer layer, a prism sheet and a primer It relates to the use as a composition.
従来から、合成樹脂は寸法安定性、機械的特性、耐熱性、透明性、電気的特性及び耐薬品性などに優れた性質を有するため各種基材用樹脂として広く用いられている。例えば、ポリエステルフィルムは、包装材料、磁気カード、印刷材料等の産業上、様々な分野で利用されており、前記ポリエステルフィルムとしては、ポリエチレンテレフタレート(PET)等の熱可塑性ポリエステルやこれらの共重合体に、必要に応じて他の樹脂を混合したものを、溶融押出して成形した後、二軸延伸し、熱固定したものが用いられている。このようなポリエステルフィルムは、諸物性に優れている反面、その表面は高度に結晶配向されているため、フィルム上に設けられるコーティング層との密着性に乏しいという問題があった。
Conventionally, synthetic resins are widely used as resins for various substrates because they have excellent properties such as dimensional stability, mechanical properties, heat resistance, transparency, electrical properties, and chemical resistance. For example, polyester films are used in various fields in the industrial field such as packaging materials, magnetic cards, printing materials, etc. As the polyester films, thermoplastic polyesters such as polyethylene terephthalate (PET) and copolymers thereof Furthermore, after mixing and extruding what mixed other resin as needed, what was biaxially stretched and heat-fixed is used. Such a polyester film is excellent in various physical properties, but on the other hand, there is a problem that the surface is highly crystallographically oriented, so that the adhesion with a coating layer provided on the film is poor.
そのため、ポリエステルフィルムとコーティング層との密着性を向上させるために、フィルム表面に密着性を付与する検討がなされており、例えば、フィルム表面に易接着処理を施したり、各種樹脂からなるプライマー層を設けたりする方法が知られている。
Therefore, in order to improve the adhesion between the polyester film and the coating layer, studies have been made to give adhesion to the film surface. For example, the film surface is subjected to easy adhesion treatment, and primer layers made of various resins are used. The method of providing is known.
コーティング層の一つとして、例えばプリズム層があり、ポリエステルフィルムとプリズム層を備えたプリズムシートは、テレビ、パソコン、携帯電話等の表示装置に使用されている。
One of the coating layers is, for example, a prism layer, and a prism sheet provided with a polyester film and a prism layer is used in a display device such as a television, a personal computer, a mobile phone or the like.
プリズム層の形成方法としては、例えば、活性エネルギー線硬化性樹脂組成物をプリズム型に導入し、プリズム型とポリエステルフィルムとで活性エネルギー線硬化性樹脂組成物を挟み込んだ状態で活性エネルギー線を照射し、樹脂組成物を硬化させ、プリズム型を取り除くことにより、ポリエステルフィルム上に、活性エネルギー線硬化性樹脂組成物が硬化してなるプリズム層を形成する方法が挙げられる。
As a method for forming a prism layer, for example, an active energy ray curable resin composition is introduced into a prism type, and active energy ray is irradiated in a state where the active energy ray curable resin composition is sandwiched between a prism type and a polyester film. And curing the resin composition and removing the prism type to form a prism layer formed by curing the active energy ray curable resin composition on the polyester film.
このような手法の場合、プリズムパターンが精巧に形成されるためには、無溶剤系活性エネルギー線硬化性樹脂を使用する必要がある。
しかし、無溶剤系樹脂は、溶剤系樹脂に比べて、ポリエステルフィルム上に積層されたプライマー層への浸透、膨潤効果が低く、活性エネルギー線硬化性樹脂組成物が硬化してなる層とプライマー層との密着性が不十分となりやすい。 In such a method, it is necessary to use a solventless active energy ray-curable resin in order to form a prism pattern finely.
However, the solventless resin has a lower penetration and swelling effect on the primer layer laminated on the polyester film than the solvent-based resin, and a layer formed by curing of the active energy ray-curable resin composition and the primer layer Adhesiveness with is likely to be inadequate.
しかし、無溶剤系樹脂は、溶剤系樹脂に比べて、ポリエステルフィルム上に積層されたプライマー層への浸透、膨潤効果が低く、活性エネルギー線硬化性樹脂組成物が硬化してなる層とプライマー層との密着性が不十分となりやすい。 In such a method, it is necessary to use a solventless active energy ray-curable resin in order to form a prism pattern finely.
However, the solventless resin has a lower penetration and swelling effect on the primer layer laminated on the polyester film than the solvent-based resin, and a layer formed by curing of the active energy ray-curable resin composition and the primer layer Adhesiveness with is likely to be inadequate.
そこで、ポリエステルフィルムとプリズム層との密着性を向上させる技術として、例えば、特許文献1には、プライマー層を(メタ)アクリレート化合物及びイソシアネート系化合物を含有する塗布液で形成する技術が提案されており、ポリエステルフィルムの少なくとも片面に、(メタ)アクリレート化合物及びイソシアネート系化合物を含有する塗布液から形成された塗布層を有する積層ポリエステルフィルムが開示されている。
Therefore, as a technique for improving the adhesion between the polyester film and the prism layer, for example, Patent Document 1 proposes a technique for forming a primer layer with a coating solution containing a (meth) acrylate compound and an isocyanate compound. There is disclosed a laminated polyester film having a coating layer formed from a coating solution containing a (meth) acrylate compound and an isocyanate compound on at least one side of the polyester film.
プライマー層を備えた基材フィルムは巻き取り保管されるため、プライマー層表面には基材フィルムの未処理面が接触するが、その接触面で両者が密着してしまい、プライマー層を備えた基材フィルム同士が剥がれ難くなったり、基材フィルムの未処理面にプライマー層が移行したり融着したりすることがある。そこで、基材フィルムのプライマー層表面と未処理面との過剰な密着が生じないような耐ブロッキング性も必要である。
Since the base film provided with the primer layer is wound and stored, the untreated surface of the base film is in contact with the surface of the primer layer, but both come in close contact at the contact surface, and the base provided with the primer layer The material films may not be easily separated from each other, or the primer layer may be transferred or fused to the untreated surface of the base film. Therefore, blocking resistance is also required so that excessive adhesion between the primer layer surface of the base film and the untreated surface does not occur.
特許文献1の技術ではプリズム層との密着性効果は示されている。一方、耐ブロッキング性についてはシリカ等の微粒子をプライマー塗剤に添加する手法が記載されているが、プライマー塗剤へ微粒子を添加すると、塗剤の安定性、塗膜の透明性、プリズム層との密着性等が悪化したり、微粒子を添加しても耐ブロッキング性が十分とはならない場合があり、微粒子のみに頼らない耐ブロッキング性の改善方法が必要であった。
In the technique of Patent Document 1, the adhesion effect with the prism layer is shown. On the other hand, for blocking resistance, a method of adding fine particles of silica or the like to a primer coating is described, but when fine particles are added to the primer, stability of the coating, transparency of the coating, prism layer and the like In some cases, the adhesion and the like deteriorate, and even if the fine particles are added, the blocking resistance may not be sufficient, and a method for improving the blocking resistance that does not rely solely on the fine particles has been necessary.
本発明は、このような背景下において、基材フィルムとコーティング層の双方、特にはポリエステルフィルムと無溶剤系活性エネルギー線硬化性樹脂組成物が硬化してなるプリズム層の双方との密着性に優れるとともに、プライマー層が基材フィルムの未処理面に移行又は融着しない、耐ブロッキング性にも優れるプライマー層を形成するためのプライマー組成物を提供することを課題とする。
Under such background, the present invention relates to adhesion to both a substrate film and a coating layer, particularly to both a polyester film and a prism layer formed by curing of a solventless active energy ray curable resin composition. It is an object of the present invention to provide a primer composition for forming a primer layer which is excellent and which is not transferred or fused to an untreated surface of a substrate film and which is also excellent in blocking resistance.
本発明者は上記課題を解決するために鋭意検討を重ねた結果、(メタ)アクリルアミド類と架橋剤を含有したプライマー組成物を用いることで上記課題を解決できることを見出し、本発明を完成するに至った。
As a result of repeated investigations to solve the above problems, the inventors have found that the above problems can be solved by using a primer composition containing (meth) acrylamides and a crosslinking agent, and to complete the present invention. It reached.
すなわち、本発明は、以下の(1)~(14)を特徴とする。
(1)(メタ)アクリルアミド類(A)及び架橋剤(B)を含有するプライマー組成物。
(2)前記架橋剤(B)が、イソシアネート系化合物、オキサゾリン系化合物、エポキシ系化合物、カルボジイミド系化合物、アミン系化合物、金属系化合物、アジリジン系化合物、ヒドラジン系化合物、ヒドラジド系化合物及びメラミン系化合物からなる群から選択される少なくとも1種の化合物である前記(1)に記載のプライマー組成物。
(3)前記(メタ)アクリルアミド類(A)が水酸基含有(メタ)アクリルアミド類である前記(1)または(2)に記載のプライマー組成物。
(4)前記(メタ)アクリルアミド類(A)中の炭素-炭素二重結合含有量が、1~40質量%である前記(1)~(3)のいずれか1つに記載のプライマー組成物。
(5)プライマー組成物中における(メタ)アクリルアミド類(A)の炭素-炭素二重結合含有量が、0.5~35質量%である前記(1)~(4)のいずれか1つに記載のプライマー組成物。
(6)前記(メタ)アクリルアミド類(A)と前記架橋剤(B)の含有比率(質量比)が10:90~90:10である前記(1)~(5)のいずれか1つに記載のプライマー組成物。
(7)更に、バインダー樹脂(C)を含有する前記(1)~(6)のいずれか1つに記載のプライマー組成物。
(8)前記バインダー樹脂(C)が、ポリエステル系樹脂である前記(7)に記載のプライマー組成物。
(9)プライマー組成物中の前記バインダー樹脂(C)の含有量が、1~70質量%である前記(7)または(8)に記載のプライマー組成物。 That is, the present invention is characterized by the following (1) to (14).
(1) Primer composition containing (meth) acrylamides (A) and a crosslinking agent (B).
(2) The said crosslinking agent (B) is an isocyanate type compound, an oxazoline type compound, an epoxy type compound, a carbodiimide type compound, an amine type compound, a metal type compound, an aziridine type compound, a hydrazine type compound, a hydrazide type compound, and a melamine type compound The primer composition according to the above (1), which is at least one compound selected from the group consisting of
(3) The primer composition as described in said (1) or (2) whose said (meth) acrylamides (A) are hydroxyl-containing (meth) acrylamides.
(4) The primer composition according to any one of the above (1) to (3), wherein the carbon-carbon double bond content in the (meth) acrylamides (A) is 1 to 40% by mass. .
(5) In any one of the above (1) to (4), wherein the carbon-carbon double bond content of (meth) acrylamides (A) in the primer composition is 0.5 to 35% by mass. Primer composition as described.
(6) In any one of the above (1) to (5), the content ratio (mass ratio) of the (meth) acrylamides (A) to the crosslinking agent (B) is 10:90 to 90:10. Primer composition as described.
(7) The primer composition according to any one of the above (1) to (6), which further comprises a binder resin (C).
(8) The primer composition as described in said (7) whose said binder resin (C) is polyester-based resin.
(9) The primer composition according to (7) or (8) above, wherein the content of the binder resin (C) in the primer composition is 1 to 70% by mass.
(1)(メタ)アクリルアミド類(A)及び架橋剤(B)を含有するプライマー組成物。
(2)前記架橋剤(B)が、イソシアネート系化合物、オキサゾリン系化合物、エポキシ系化合物、カルボジイミド系化合物、アミン系化合物、金属系化合物、アジリジン系化合物、ヒドラジン系化合物、ヒドラジド系化合物及びメラミン系化合物からなる群から選択される少なくとも1種の化合物である前記(1)に記載のプライマー組成物。
(3)前記(メタ)アクリルアミド類(A)が水酸基含有(メタ)アクリルアミド類である前記(1)または(2)に記載のプライマー組成物。
(4)前記(メタ)アクリルアミド類(A)中の炭素-炭素二重結合含有量が、1~40質量%である前記(1)~(3)のいずれか1つに記載のプライマー組成物。
(5)プライマー組成物中における(メタ)アクリルアミド類(A)の炭素-炭素二重結合含有量が、0.5~35質量%である前記(1)~(4)のいずれか1つに記載のプライマー組成物。
(6)前記(メタ)アクリルアミド類(A)と前記架橋剤(B)の含有比率(質量比)が10:90~90:10である前記(1)~(5)のいずれか1つに記載のプライマー組成物。
(7)更に、バインダー樹脂(C)を含有する前記(1)~(6)のいずれか1つに記載のプライマー組成物。
(8)前記バインダー樹脂(C)が、ポリエステル系樹脂である前記(7)に記載のプライマー組成物。
(9)プライマー組成物中の前記バインダー樹脂(C)の含有量が、1~70質量%である前記(7)または(8)に記載のプライマー組成物。 That is, the present invention is characterized by the following (1) to (14).
(1) Primer composition containing (meth) acrylamides (A) and a crosslinking agent (B).
(2) The said crosslinking agent (B) is an isocyanate type compound, an oxazoline type compound, an epoxy type compound, a carbodiimide type compound, an amine type compound, a metal type compound, an aziridine type compound, a hydrazine type compound, a hydrazide type compound, and a melamine type compound The primer composition according to the above (1), which is at least one compound selected from the group consisting of
(3) The primer composition as described in said (1) or (2) whose said (meth) acrylamides (A) are hydroxyl-containing (meth) acrylamides.
(4) The primer composition according to any one of the above (1) to (3), wherein the carbon-carbon double bond content in the (meth) acrylamides (A) is 1 to 40% by mass. .
(5) In any one of the above (1) to (4), wherein the carbon-carbon double bond content of (meth) acrylamides (A) in the primer composition is 0.5 to 35% by mass. Primer composition as described.
(6) In any one of the above (1) to (5), the content ratio (mass ratio) of the (meth) acrylamides (A) to the crosslinking agent (B) is 10:90 to 90:10. Primer composition as described.
(7) The primer composition according to any one of the above (1) to (6), which further comprises a binder resin (C).
(8) The primer composition as described in said (7) whose said binder resin (C) is polyester-based resin.
(9) The primer composition according to (7) or (8) above, wherein the content of the binder resin (C) in the primer composition is 1 to 70% by mass.
(10)前記(1)~(9)のいずれか1つに記載のプライマー組成物が、水性溶媒に溶解又は分散されてなる水性液。
(11)基材フィルム上に、前記(1)~(9)のいずれか1つに記載のプライマー組成物からなるプライマー層を有するプライマー層付き基材フィルム。
(12)前記(11)に記載のプライマー層付き基材フィルムのプライマー層上に、プリズム層を有するプリズムシート。
(13)前記プリズム層が、無溶剤系活性エネルギー線硬化性樹脂組成物の硬化物である前記(12)に記載のプリズムシート。
(14)(メタ)アクリルアミド類(A)及び架橋剤(B)を含有する組成物の、プライマー組成物としての使用。 (10) An aqueous liquid comprising the primer composition according to any one of the above (1) to (9) dissolved or dispersed in an aqueous solvent.
(11) A substrate film provided with a primer layer having a primer layer comprising the primer composition according to any one of the above (1) to (9) on a substrate film.
(12) A prism sheet having a prism layer on the primer layer of the substrate film with a primer layer described in (11) above.
(13) The prism sheet according to (12), wherein the prism layer is a cured product of a solventless active energy ray curable resin composition.
(14) Use of a composition containing (meth) acrylamides (A) and a crosslinking agent (B) as a primer composition.
(11)基材フィルム上に、前記(1)~(9)のいずれか1つに記載のプライマー組成物からなるプライマー層を有するプライマー層付き基材フィルム。
(12)前記(11)に記載のプライマー層付き基材フィルムのプライマー層上に、プリズム層を有するプリズムシート。
(13)前記プリズム層が、無溶剤系活性エネルギー線硬化性樹脂組成物の硬化物である前記(12)に記載のプリズムシート。
(14)(メタ)アクリルアミド類(A)及び架橋剤(B)を含有する組成物の、プライマー組成物としての使用。 (10) An aqueous liquid comprising the primer composition according to any one of the above (1) to (9) dissolved or dispersed in an aqueous solvent.
(11) A substrate film provided with a primer layer having a primer layer comprising the primer composition according to any one of the above (1) to (9) on a substrate film.
(12) A prism sheet having a prism layer on the primer layer of the substrate film with a primer layer described in (11) above.
(13) The prism sheet according to (12), wherein the prism layer is a cured product of a solventless active energy ray curable resin composition.
(14) Use of a composition containing (meth) acrylamides (A) and a crosslinking agent (B) as a primer composition.
本発明によれば、基材フィルムとコーティング層との密着性はもとより、プライマー層が基材フィルムの未処理面に移行又は融着しない、耐ブロッキング性にも優れたプライマー層を得ることのできるプライマー組成物を提供することができる。よって、本発明のプライマー組成物からなるプライマー層を有するプライマー層付き基材フィルムは、プリズムシート、ラベルシート、印刷用シート、ハードコートフィルム等のフィルム上にコーティング層を設けてなるシートに好適に使用できる。
According to the present invention, in addition to the adhesion between the substrate film and the coating layer, it is possible to obtain a primer layer excellent in blocking resistance, in which the primer layer does not migrate or fuse to the untreated surface of the substrate film. A primer composition can be provided. Therefore, a substrate film with a primer layer having a primer layer comprising the primer composition of the present invention is suitably used as a sheet having a coating layer provided on a film such as a prism sheet, a label sheet, a printing sheet or a hard coat film. It can be used.
以下、本発明について詳細に説明する。
なお、本発明において、(メタ)アクリルアミドとはアクリルアミド又はメタクリルアミド、(メタ)アクリレートとはアクリレート又はメタクリレート、(メタ)アクリロイル基とはメタクリロイル基又はアクリロイル基をそれぞれ意味する。
また、本発明において、「シート」とは、シート、フィルム、テープを概念的に包含するものである。
また、本発明において、「質量」は「重量」と同義である。 Hereinafter, the present invention will be described in detail.
In the present invention, (meth) acrylamide means acrylamide or methacrylamide, (meth) acrylate means acrylate or methacrylate, and (meth) acryloyl group means methacryloyl group or acryloyl group.
Further, in the present invention, the term "sheet" conceptually includes sheets, films, and tapes.
In the present invention, "mass" is synonymous with "weight".
なお、本発明において、(メタ)アクリルアミドとはアクリルアミド又はメタクリルアミド、(メタ)アクリレートとはアクリレート又はメタクリレート、(メタ)アクリロイル基とはメタクリロイル基又はアクリロイル基をそれぞれ意味する。
また、本発明において、「シート」とは、シート、フィルム、テープを概念的に包含するものである。
また、本発明において、「質量」は「重量」と同義である。 Hereinafter, the present invention will be described in detail.
In the present invention, (meth) acrylamide means acrylamide or methacrylamide, (meth) acrylate means acrylate or methacrylate, and (meth) acryloyl group means methacryloyl group or acryloyl group.
Further, in the present invention, the term "sheet" conceptually includes sheets, films, and tapes.
In the present invention, "mass" is synonymous with "weight".
<プライマー組成物>
本発明のプライマー組成物は、(メタ)アクリルアミド類(A)と、架橋剤(B)を含有する。
以下、各成分について説明する。 <Primer composition>
The primer composition of the present invention contains (meth) acrylamides (A) and a crosslinking agent (B).
Each component will be described below.
本発明のプライマー組成物は、(メタ)アクリルアミド類(A)と、架橋剤(B)を含有する。
以下、各成分について説明する。 <Primer composition>
The primer composition of the present invention contains (meth) acrylamides (A) and a crosslinking agent (B).
Each component will be described below.
<(メタ)アクリルアミド類(A)>
本発明のプライマー組成物は、(メタ)アクリルアミド類(A)を含有する。
例えば、本発明のプライマー組成物を、基材フィルムと無溶剤系活性エネルギー線硬化性樹脂が硬化してなるプリズム層を用いたコーティング層との間に設けるプライマー層を形成するために用いる場合、(メタ)アクリルアミド類(A)中の(メタ)アクリロイル基が、上記無溶剤系活性エネルギー線硬化性樹脂の硬化時にコーティング層中の二重結合と反応する。よって、本発明のプライマー組成物から得られるプライマー層は、基材フィルムとコーティング層との密着性に優れる。さらに、(メタ)アクリルアミド類(A)中のアミド基が高極性を有することにより、該密着性がより向上する。 <(Meth) acrylamides (A)>
The primer composition of the present invention contains (meth) acrylamides (A).
For example, when the primer composition of the present invention is used to form a primer layer provided between a substrate film and a coating layer using a prism layer formed by curing of a solventless active energy ray curable resin, The (meth) acryloyl group in the (meth) acrylamides (A) reacts with the double bond in the coating layer upon curing of the solventless active energy ray-curable resin. Therefore, the primer layer obtained from the primer composition of this invention is excellent in the adhesiveness of a base film and a coating layer. Furthermore, when the amide group in (meth) acrylamides (A) has high polarity, the adhesion is further improved.
本発明のプライマー組成物は、(メタ)アクリルアミド類(A)を含有する。
例えば、本発明のプライマー組成物を、基材フィルムと無溶剤系活性エネルギー線硬化性樹脂が硬化してなるプリズム層を用いたコーティング層との間に設けるプライマー層を形成するために用いる場合、(メタ)アクリルアミド類(A)中の(メタ)アクリロイル基が、上記無溶剤系活性エネルギー線硬化性樹脂の硬化時にコーティング層中の二重結合と反応する。よって、本発明のプライマー組成物から得られるプライマー層は、基材フィルムとコーティング層との密着性に優れる。さらに、(メタ)アクリルアミド類(A)中のアミド基が高極性を有することにより、該密着性がより向上する。 <(Meth) acrylamides (A)>
The primer composition of the present invention contains (meth) acrylamides (A).
For example, when the primer composition of the present invention is used to form a primer layer provided between a substrate film and a coating layer using a prism layer formed by curing of a solventless active energy ray curable resin, The (meth) acryloyl group in the (meth) acrylamides (A) reacts with the double bond in the coating layer upon curing of the solventless active energy ray-curable resin. Therefore, the primer layer obtained from the primer composition of this invention is excellent in the adhesiveness of a base film and a coating layer. Furthermore, when the amide group in (meth) acrylamides (A) has high polarity, the adhesion is further improved.
また、分子間でのアミド基同士の水素結合により、本発明のプライマー組成物から得られるプライマー層の耐ブロッキング性が向上する。さらに、(メタ)アクリルアミド類(A)が水酸基を有し、架橋剤(B)が後述のイソシアネート系化合物である場合、水酸基とイソシアネート基の反応で生じるウレタン結合部位とアミド基との水素結合により、耐ブロッキング性がより向上する。
Moreover, the blocking resistance of the primer layer obtained from the primer composition of this invention improves by the hydrogen bond of the amide groups between molecules. Furthermore, when (meth) acrylamides (A) has a hydroxyl group and the crosslinking agent (B) is an isocyanate compound described later, the hydrogen bond between the urethane bond site and the amide group generated by the reaction of the hydroxyl group and the isocyanate group And the blocking resistance is further improved.
(メタ)アクリルアミド類(A)としては、例えば、単官能(メタ)アクリルアミド、2官能(メタ)アクリルアミド、3官能以上の多官能(メタ)アクリルアミド等が挙げられ、これらの1種以上を用いる。
Examples of the (meth) acrylamides (A) include monofunctional (meth) acrylamide, bifunctional (meth) acrylamide, trifunctional or higher polyfunctional (meth) acrylamide, and the like, and one or more of these are used.
単官能(メタ)アクリルアミドとしては、例えば、(メタ)アクリルアミド、ジメチル(メタ)アクリルアミド、ジエチル(メタ)アクリルアミド、N-イソプロピル(メタ)アクリルアミド等の(ジ)アルキル(メタ)アクリルアミド、N-メトキシメチル(メタ)アクリルアミド、N-n-ブトキシメチル(メタ)アクリルアミド、N-i-ブトキシメチル(メタ)アクリルアミド等のアルコキシアルキル(メタ)アクリルアミド、ジメチルアミノプロピル(メタ)アクリルアミド、ジメチルアミノプロピル(メタ)アクリルアミド塩化メチル4級塩等のアミノ基含有(メタ)アクリルアミド、ダイアセトン(メタ)アクリルアミド等のケトン基含有(メタ)アクリルアミド、N-ヒドロキシメチル(メタ)アクリルアミド、N-ヒドロキシエチル(メタ)アクリルアミド等の水酸基含有(メタ)アクリルアミド、その他、(メタ)アクリロイルモルフォリン等が挙げられる。
Examples of monofunctional (meth) acrylamides include (meth) acrylamides, dimethyl (meth) acrylamides, diethyl (meth) acrylamides, (di) alkyl (meth) acrylamides such as N-isopropyl (meth) acrylamide, and N-methoxymethyl. Alkoxyalkyl (meth) acrylamides such as (meth) acrylamide, Nn-butoxymethyl (meth) acrylamide, N-i-butoxymethyl (meth) acrylamide, dimethylaminopropyl (meth) acrylamide, dimethylaminopropyl (meth) acrylamide Amino group-containing (meth) acrylamide such as quaternary methyl chloride, ketone group-containing (meth) acrylamide such as diacetone (meth) acrylamide, N-hydroxymethyl (meth) acrylamide, N-hydride Kishiechiru (meth) hydroxyl group-containing acrylamide, (meth) acrylamide, and other, and (meth) acryloyl morpholine and the like.
2官能(メタ)アクリルアミドとしては、例えば、N,N’-メチレンビス(メタ)アクリルアミド等が挙げられ、代表的な市販品としては、例えば、富士フイルム社製の「FAM-201」等が挙げられる。
Examples of difunctional (meth) acrylamides include N, N′-methylenebis (meth) acrylamide and the like, and representative commercial products include “FAM-201” manufactured by Fujifilm Corporation, etc. .
3官能以上の多官能(メタ)アクリルアミドとしては、代表的な市販品として、例えば、富士フイルム社製の「FAM-301」、「FAM-401」、「FAM-402」等が挙げられる。
Examples of trifunctional or higher polyfunctional (meth) acrylamides include representative commercial products such as “FAM-301”, “FAM-401”, and “FAM-402” manufactured by Fujifilm Corporation.
本発明に使用される(メタ)アクリルアミド類(A)は、プリズム樹脂として好ましく用いられる無溶剤系活性エネルギー線硬化性樹脂等への密着性の点から、アクリルアミド基を有する化合物が好ましい。また、(メタ)アクリルアミド類(A)は、耐ブロッキング性の点から、水酸基、アミノ基、カルボキシル基、エポキシ基、ケトン基等の官能基を含有すること、更に架橋剤(B)と反応性を有する基を含有することが好ましく、特には水酸基、カルボキシル基、ケトン基を有することが好ましく、更には水酸基を有することが好ましい。
The (meth) acrylamides (A) used in the present invention is preferably a compound having an acrylamide group from the viewpoint of adhesion to a solventless active energy ray curable resin and the like preferably used as a prism resin. Further, from the viewpoint of blocking resistance, the (meth) acrylamides (A) contain a functional group such as a hydroxyl group, an amino group, a carboxyl group, an epoxy group or a ketone group, and are further reactive with the crosslinking agent (B). It is preferable to contain the group which has these, It is preferable to have especially a hydroxyl group, a carboxyl group, and a ketone group, and it is more preferable to have a hydroxyl group.
とりわけ、水酸基を有する水酸基含有(メタ)アクリルアミド類が、架橋剤(B)との反応性及び無溶剤系活性エネルギー線硬化性樹脂との密着性の点で最も好ましい。
水酸基含有(メタ)アクリルアミド類としては、例えば、N-メチロール(メタ)アクリルアミド、N-ヒドロキシエチル(メタ)アクリルアミド等が挙げられ、中でもN-ヒドロキシエチル(メタ)アクリルアミドが好ましい。 In particular, a hydroxyl group-containing (meth) acrylamide having a hydroxyl group is most preferable in terms of the reactivity with the crosslinking agent (B) and the adhesion with the solventless active energy ray curable resin.
Examples of hydroxyl group-containing (meth) acrylamides include N-methylol (meth) acrylamide and N-hydroxyethyl (meth) acrylamide. Among them, N-hydroxyethyl (meth) acrylamide is preferable.
水酸基含有(メタ)アクリルアミド類としては、例えば、N-メチロール(メタ)アクリルアミド、N-ヒドロキシエチル(メタ)アクリルアミド等が挙げられ、中でもN-ヒドロキシエチル(メタ)アクリルアミドが好ましい。 In particular, a hydroxyl group-containing (meth) acrylamide having a hydroxyl group is most preferable in terms of the reactivity with the crosslinking agent (B) and the adhesion with the solventless active energy ray curable resin.
Examples of hydroxyl group-containing (meth) acrylamides include N-methylol (meth) acrylamide and N-hydroxyethyl (meth) acrylamide. Among them, N-hydroxyethyl (meth) acrylamide is preferable.
水酸基含有(メタ)アクリルアミド類の水酸基価としては、20~800mgKOH/gであることが好ましく、特には50~700mgKOH/g、更には100~600mgKOH/gであることが好ましい。かかる水酸基価が小さすぎると無溶剤系活性エネルギー線硬化性樹脂等への密着性及び耐ブロッキング性が低下する傾向があり、大きすぎるとプライマー層の耐水性が低下する傾向がある。
なお、上記の水酸基価は、JIS K 1557に準じて測定した値である。 The hydroxyl value of the hydroxyl group-containing (meth) acrylamides is preferably 20 to 800 mg KOH / g, particularly 50 to 700 mg KOH / g, and further preferably 100 to 600 mg KOH / g. If the hydroxyl value is too small, the adhesion to a solventless active energy ray curable resin and the like tend to decrease, and if it is too large, the water resistance of the primer layer tends to decrease.
In addition, said hydroxyl value is the value measured according to JISK1557.
なお、上記の水酸基価は、JIS K 1557に準じて測定した値である。 The hydroxyl value of the hydroxyl group-containing (meth) acrylamides is preferably 20 to 800 mg KOH / g, particularly 50 to 700 mg KOH / g, and further preferably 100 to 600 mg KOH / g. If the hydroxyl value is too small, the adhesion to a solventless active energy ray curable resin and the like tend to decrease, and if it is too large, the water resistance of the primer layer tends to decrease.
In addition, said hydroxyl value is the value measured according to JISK1557.
(メタ)アクリルアミド類(A)は、無溶剤系活性エネルギー線硬化性樹脂等への密着性の点から、プライマー組成物からなる塗膜表面に偏在しやすい低分子量のものを用いることが好ましく、(メタ)アクリルアミド類(A)の重量平均分子量としては、10,000以下が好ましく、特には1,000以下、更には500以下、殊には200以下が好ましい。なお、重量平均分子量の下限としては通常70である。かかる重量平均分子量が大きすぎると無溶剤系活性エネルギー線硬化性樹脂等への密着性が低下する傾向がある。
As the (meth) acrylamides (A), it is preferable to use low molecular weight compounds which are likely to be unevenly distributed on the surface of a coating film made of a primer composition, from the viewpoint of adhesion to solventless active energy ray curable resins etc. The weight average molecular weight of the (meth) acrylamides (A) is preferably 10,000 or less, particularly 1,000 or less, more preferably 500 or less, particularly preferably 200 or less. The lower limit of the weight average molecular weight is usually 70. If the weight average molecular weight is too large, the adhesion to the solventless active energy ray curable resin tends to be lowered.
なお、本発明において、重量平均分子量及び数平均分子量は、標準ポリスチレン分子量換算による重量平均分子量及び数平均分子量であり、高速液体クロマトグラフィー(東ソー社製、「HLC-8320GPC」)に、カラム:TSKgel SuperMultipore HZ-M(排除限界分子量:2×106、理論段数:16,000段/本、充填剤材質:スチレン-ジビニルベンゼン共重合体、充填剤粒径:4μm)の2本直列を用いることにより測定されるものである。
In the present invention, the weight average molecular weight and the number average molecular weight are the weight average molecular weight and the number average molecular weight in terms of standard polystyrene molecular weight, and high performance liquid chromatography (Tosoh Corp., "HLC-8320GPC"), column: TSKgel SuperMultipore HZ-M (exclusion limit molecular weight: 2 × 10 6 , theoretical plate number: 16,000 plates / body, filler material: styrene-divinylbenzene copolymer, filler particle diameter: 4 μm) using two-piece series It is measured by
また、プライマー組成物からなる塗膜表面に偏在しやすいことから、単官能(メタ)アクリルアミド又は2官能(メタ)アクリルアミドが好ましく、特には単官能(メタ)アクリルアミドが好ましい。
In addition, monofunctional (meth) acrylamide or bifunctional (meth) acrylamide is preferable, and monofunctional (meth) acrylamide is particularly preferable, because it is easily localized on the surface of a coating film made of the primer composition.
また、(メタ)アクリルアミド類(A)中の炭素-炭素二重結合含有量は、無溶剤系活性エネルギー線硬化性樹脂等への密着性の点から、1~40質量%であることが好ましい。具体的に、下限は1質量%以上であることが好ましく、特には2質量%以上、更には3質量%以上、殊には5質量%以上であることが好ましい。かかる炭素-炭素二重結合含有量が少なすぎると無溶剤系活性エネルギー線硬化性樹脂等への密着性が低下する傾向がある。
Further, the carbon-carbon double bond content in the (meth) acrylamides (A) is preferably 1 to 40% by mass from the viewpoint of adhesion to a solventless active energy ray curable resin etc. . Specifically, the lower limit is preferably 1% by mass or more, particularly preferably 2% by mass or more, more preferably 3% by mass or more, and particularly preferably 5% by mass or more. When the content of the carbon-carbon double bond is too small, the adhesion to the solventless active energy ray curable resin tends to be lowered.
なお、上記(メタ)アクリルアミド類(A)中の炭素-炭素二重結合含有量は、下記式(I)により算出される。
(メタ)アクリルアミド類(A)中の炭素-炭素二重結合含有量(質量%)=(100×27×P1n)/P1mw・・・式(I)
式(I)中、P1nは(メタ)アクリルアミド類(A)の1分子当たりの炭素-炭素二重結合数、P1mwは(メタ)アクリルアミド類(A)の分子量(g/mol)である。 The carbon-carbon double bond content in the (meth) acrylamides (A) is calculated by the following formula (I).
Carbon-carbon double bond content (mass%) in (meth) acrylamides (A) = (100 × 27 × P1 n ) / P1 mw Formula (I)
In the formula (I), P1 n is the number of carbon-carbon double bonds per molecule of (meth) acrylamides (A), and P1 mw is the molecular weight (g / mol) of (meth) acrylamides (A) .
(メタ)アクリルアミド類(A)中の炭素-炭素二重結合含有量(質量%)=(100×27×P1n)/P1mw・・・式(I)
式(I)中、P1nは(メタ)アクリルアミド類(A)の1分子当たりの炭素-炭素二重結合数、P1mwは(メタ)アクリルアミド類(A)の分子量(g/mol)である。 The carbon-carbon double bond content in the (meth) acrylamides (A) is calculated by the following formula (I).
Carbon-carbon double bond content (mass%) in (meth) acrylamides (A) = (100 × 27 × P1 n ) / P1 mw Formula (I)
In the formula (I), P1 n is the number of carbon-carbon double bonds per molecule of (meth) acrylamides (A), and P1 mw is the molecular weight (g / mol) of (meth) acrylamides (A) .
更に、本発明においては、プライマー組成物中における(メタ)アクリルアミド類(A)の炭素-炭素二重結合含有量は、0.5~35質量%であることが好ましい。具体的に、下限は0.5質量%以上であることが好ましく、特には1質量%以上、更には2質量%以上、殊には4質量%以上であることが好ましい。かかる炭素-炭素二重結合含有量が少なすぎると無溶剤系活性エネルギー線硬化性樹脂等への密着性が低下する傾向がある。
Furthermore, in the present invention, the carbon-carbon double bond content of (meth) acrylamides (A) in the primer composition is preferably 0.5 to 35% by mass. Specifically, the lower limit is preferably 0.5% by mass or more, particularly preferably 1% by mass or more, more preferably 2% by mass or more, and particularly preferably 4% by mass or more. When the content of the carbon-carbon double bond is too small, the adhesion to the solventless active energy ray curable resin tends to be lowered.
なお、上記プライマー組成物中における(メタ)アクリルアミド類(A)の炭素-炭素二重結合含有量は、下記式(II)により算出される。
プライマー組成物中における(メタ)アクリルアミド類(A)の炭素-炭素二重結合含有量(質量%)=(100×27×P2m×P2n)/(P2mw×S2)・・・式(II)
式(II)中、P2mは(メタ)アクリルアミド類(A)の質量(g)、P2nは(メタ)アクリルアミド類(A)の1分子当たりの炭素-炭素二重結合数、P2mwは(メタ)アクリルアミド類(A)の分子量(g/mol)、S2はプライマー組成物の固形分総質量(g)である。 The carbon-carbon double bond content of (meth) acrylamides (A) in the above-mentioned primer composition is calculated by the following formula (II).
Carbon-carbon double bond content (mass%) of (meth) acrylamides (A) in primer composition = (100 x 27 x P2 m x P2 n ) / (P2 mw x S2) ... Formula (6) II)
In the formula (II), P2 m is the mass (g) of (meth) acrylamides (A), P2 n is the number of carbon-carbon double bonds per molecule of (meth) acrylamides (A), P2 mw is Molecular weight (g / mol) of (meth) acrylamides (A), S2 is the total mass (g) of solid content of the primer composition.
プライマー組成物中における(メタ)アクリルアミド類(A)の炭素-炭素二重結合含有量(質量%)=(100×27×P2m×P2n)/(P2mw×S2)・・・式(II)
式(II)中、P2mは(メタ)アクリルアミド類(A)の質量(g)、P2nは(メタ)アクリルアミド類(A)の1分子当たりの炭素-炭素二重結合数、P2mwは(メタ)アクリルアミド類(A)の分子量(g/mol)、S2はプライマー組成物の固形分総質量(g)である。 The carbon-carbon double bond content of (meth) acrylamides (A) in the above-mentioned primer composition is calculated by the following formula (II).
Carbon-carbon double bond content (mass%) of (meth) acrylamides (A) in primer composition = (100 x 27 x P2 m x P2 n ) / (P2 mw x S2) ... Formula (6) II)
In the formula (II), P2 m is the mass (g) of (meth) acrylamides (A), P2 n is the number of carbon-carbon double bonds per molecule of (meth) acrylamides (A), P2 mw is Molecular weight (g / mol) of (meth) acrylamides (A), S2 is the total mass (g) of solid content of the primer composition.
プライマー組成物中の(メタ)アクリルアミド類(A)の含有量は、5質量%以上であることが好ましく、10質量%以上がより好ましく、20質量%以上が更に好ましく、25質量%以上が殊に好ましい。また、その上限は、95質量%以下であることが好ましく、90質量%以下がより好ましく、80質量%以下が更に好ましく、75質量%以下が殊に好ましい。(メタ)アクリルアミド類(A)の含有量が少なすぎても多すぎても、基材フィルムとコーティング層との密着性が低下するとともに、耐ブロッキング性が低下する傾向がある。
The content of (meth) acrylamides (A) in the primer composition is preferably 5% by mass or more, more preferably 10% by mass or more, further preferably 20% by mass or more, and particularly preferably 25% by mass or more. Preferred. The upper limit thereof is preferably 95% by mass or less, more preferably 90% by mass or less, still more preferably 80% by mass or less, and particularly preferably 75% by mass or less. If the content of the (meth) acrylamides (A) is too small or too large, the adhesion between the substrate film and the coating layer tends to decrease and the blocking resistance tends to decrease.
<架橋剤(B)>
上記架橋剤(B)としては、特にイソシアネート系化合物、オキサゾリン系化合物、エポキシ系化合物、カルボジイミド系化合物、アミン系化合物、金属系化合物、アジリジン系化合物、ヒドラジン系化合物、ヒドラジド系化合物及びメラミン系化合物からなる群から選択される少なくとも1種の化合物を使用することが好ましい。これらの化合物を用いることにより、プライマー層のタックの減少、プライマー組成物からなる塗膜強度の向上、無溶剤系活性エネルギー線硬化性樹脂等のコーティング剤の濡れの向上等が起こるため、耐ブロッキング性や無溶剤系活性エネルギー線硬化性樹脂等への密着性が向上する。 <Crosslinking agent (B)>
As the crosslinking agent (B), particularly from isocyanate compounds, oxazoline compounds, epoxy compounds, carbodiimide compounds, amine compounds, metal compounds, aziridine compounds, hydrazine compounds, hydrazide compounds and melamine compounds It is preferred to use at least one compound selected from the group consisting of The use of these compounds reduces the tackiness of the primer layer, improves the strength of the coating film comprising the primer composition, and improves the wetting of coating agents such as solvent-free active energy ray-curable resins, etc., thus blocking resistance And adhesion to solvent-free active energy ray curable resins and the like are improved.
上記架橋剤(B)としては、特にイソシアネート系化合物、オキサゾリン系化合物、エポキシ系化合物、カルボジイミド系化合物、アミン系化合物、金属系化合物、アジリジン系化合物、ヒドラジン系化合物、ヒドラジド系化合物及びメラミン系化合物からなる群から選択される少なくとも1種の化合物を使用することが好ましい。これらの化合物を用いることにより、プライマー層のタックの減少、プライマー組成物からなる塗膜強度の向上、無溶剤系活性エネルギー線硬化性樹脂等のコーティング剤の濡れの向上等が起こるため、耐ブロッキング性や無溶剤系活性エネルギー線硬化性樹脂等への密着性が向上する。 <Crosslinking agent (B)>
As the crosslinking agent (B), particularly from isocyanate compounds, oxazoline compounds, epoxy compounds, carbodiimide compounds, amine compounds, metal compounds, aziridine compounds, hydrazine compounds, hydrazide compounds and melamine compounds It is preferred to use at least one compound selected from the group consisting of The use of these compounds reduces the tackiness of the primer layer, improves the strength of the coating film comprising the primer composition, and improves the wetting of coating agents such as solvent-free active energy ray-curable resins, etc., thus blocking resistance And adhesion to solvent-free active energy ray curable resins and the like are improved.
架橋剤(B)は、これらの中でも、無溶剤系活性エネルギー線硬化性樹脂等への密着性の点からイソシアネート系化合物、オキサゾリン系化合物、カルボジイミド系化合物が特に好ましく、更にはイソシアネート系化合物が好ましい。
Among these, an isocyanate compound, an oxazoline compound and a carbodiimide compound are particularly preferable from the viewpoint of adhesion to a solventless active energy ray curable resin etc., and an isocyanate compound is more preferable among them. .
イソシアネート系化合物としては、官能基としてイソシアネート基を分子内に少なくとも2個以上含有するものであればよく、例えば、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート等のトリレンジイソシアネート系化合物;1,3-キシリレンジイソシアネート、1,4-キシリレンジイソシアネート、テトラメチルキシリレンジイソシアネート等のキシリレンジイソシアネート系化合物;1,5-ナフタレンジイソシアネート、トリフェニルメタントリイソシアネート等の芳香族イソシアネート系化合物;ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、及びこれらのイソシアネート系化合物とトリメチロールプロパン等のポリオール化合物とのアダクト体、これらポリイソシアネート化合物のビュレット体やイソシアヌレート体等が挙げられる。
The isocyanate compound may be a compound containing at least two or more isocyanate groups in the molecule as a functional group, for example, tolylene diisocyanate such as 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate Compounds; xylylene diisocyanate compounds such as 1,3-xylylene diisocyanate, 1,4-xylylene diisocyanate, tetramethyl xylylene diisocyanate; and aromatic isocyanate compounds such as 1,5-naphthalene diisocyanate and triphenylmethane triisocyanate Hexamethylene diisocyanate, isophorone diisocyanate, and adducts of these isocyanate compounds with polyol compounds such as trimethylolpropane, and these polyisocyanate compounds Like biuret and isocyanurate and the like of it.
具体的には、日本ポリウレタン社製の「アクアネート110」、「アクアネート210」、第一工業製薬社製の「エラストロンBN-27」、「エラストロンBN-77」、明成化学工業社製の「メイカネートTP-10」、「SU-268A」、Baxenden Chemical Limited社製の「Trixene aqua BI200」、「Trixene aqua BI220」等が挙げられる。
Specifically, “Aquanate 110” and “Aquanate 210” manufactured by Nippon Polyurethane Co., Ltd., “Elastron BN-27” manufactured by Daiichi Kogyo Seiyaku Co., Ltd., “Elastron BN-77” Micanate TP-10 "," SU-268A "," Trixene aqua BI200 "manufactured by Baxenden Chemical Limited," Trixene aqua BI220 "and the like.
中でも、紫外線による黄変を避けるために、芳香族イソシアネート系よりも脂肪族イソシアネート系又は脂環族イソシアネート系がより好ましい。また、安定性の点からは官能基ブロックタイプのものが好ましく、「SU-268A」、「Trixene aqua BI220」等が好適である。
Among them, in order to avoid yellowing due to ultraviolet light, aliphatic isocyanate type or alicyclic isocyanate type is more preferable than aromatic isocyanate type. Further, from the viewpoint of stability, those of functional block type are preferable, and “SU-268A”, “Trixene aqua BI220” and the like are preferable.
オキサゾリン系化合物としては、例えば、2位の炭素位置に不飽和炭素-炭素結合をもつ置換基を有する付加重合性2-オキサゾリン(例えば、2-イソプロペニル-2-オキサゾリン)と他の不飽和単量体との共重合体等が挙げられ、市販品として、日本触媒社製の「エポクロスWS-500」、「エポクロスWS-700」、「エポクロスK-2010E」、「エポクロスK-2020E」、「エポクロスK-2030E」等が挙げられる。
As the oxazoline compound, for example, addition polymerizable 2-oxazoline (for example, 2-isopropenyl-2-oxazoline) having a substituent having an unsaturated carbon-carbon bond at the 2-position carbon position (for example, 2-isopropenyl-2-oxazoline) and other unsaturated single compounds Copolymers with monomers and the like are listed, and commercially available products include “Epocross WS-500”, “Epocross WS-700”, “Epocross K-2010E”, “Epocross K-2020E”, and “Epocross WS-700” manufactured by Nippon Shokubai Co., Ltd. Epocross K-2030E "and the like.
エポキシ系化合物としては、例えば、ビスフェノールA・エピクロルヒドリン型のエポキシ樹脂、ソルビトールポリグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-611」、「デナコールEX-612」、「デナコールEX-614」、「デナコールEX-614B」、「デナコールEX-622」等)、ポリグリセロールポリグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-512」、「デナコールEX-521」等)、ペンタエリスリトールポリグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-411」等)、ジグリセロールポリグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-421」等)、グリセロールポリグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-313」、「デナコールEX-314」等)、トリメチロールプロパンポリグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-321」等)、レゾルシノールジグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-201」等)、ネオペンチルグリコールジグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-211」等)、1,6-ヘキサンジオールジグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-212」等)、ヒドロゲネイティッドビスフェノールAジグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-252」等)、エチレングリコールジグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-810」、「デナコールEX-811」等)、ジエチレングリコールジグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-850」、「デナコールEX-851」等)、ポリエチレングリコールジグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-821」、「デナコールEX-830」、「デナコールEX-832」、「デナコールEX-841」、「デナコールEX-861」等)、プロピレングリコールジグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-911」等)、ポリプロピレングリコールジグリシジルエーテル(例えば、ナガセケムテックス社製の「デナコールEX-941」、「デナコールEX-920」、「デナコールEX-931」等が挙げられる。
中でも、水性タイプのものが好適である。 As an epoxy compound, for example, an epoxy resin of bisphenol A epichlorohydrin type, sorbitol polyglycidyl ether (for example, "Denacol EX-611" manufactured by Nagase ChemteX, "Denacol EX-612", "Denacol EX-614" , "Denacol EX-614B", "Denacol EX-622", etc., polyglycerol polyglycidyl ether (eg, "Denacol EX-512", "Denacol EX-521", etc. manufactured by Nagase ChemteX Corporation), pentaerythritol poly Glycidyl ether (for example, "Denacol EX-411" manufactured by Nagase ChemteX Corp., etc.), diglycerol polyglycidyl ether (for example, "Denacol EX-421" manufactured by Nagase ChemteX Corp., etc.), glycerol polyglycidyl ether Ruethers (for example, “Denacol EX-313”, “Denacol EX-314” and the like manufactured by Nagase ChemteX Corp.), trimethylolpropane polyglycidyl ether (eg, “Denacol EX-321” and the like manufactured by Nagase ChemteX Corp.), Resorcinol diglycidyl ether (eg, “Denacol EX-201” manufactured by Nagase ChemteX Corp.), neopentyl glycol diglycidyl ether (eg, “Denacol EX-211” manufactured by Nagase ChemteX Corp.), 1,6- Hexanediol diglycidyl ether (for example, “Denacol EX-212” manufactured by Nagase ChemteX Corp., etc.), Hydrogenated bisphenol A diglycidyl ether (eg, “Denacol EX-252” manufactured by Nagase ChemteX Corp., etc.), Enting Cole diglycidyl ether (for example, "Denacol EX-810", "Denacol EX-811", etc. manufactured by Nagase ChemteX Corp.), diethylene glycol diglycidyl ether (eg, "Denacol EX-850" manufactured by Nagase ChemteX Corp., Denacol EX-851 etc.), polyethylene glycol diglycidyl ether (for example, "Denacol EX-821", "Denacol EX-830", "Denacol EX-832", "Denacol EX-841" manufactured by Nagase ChemteX, "Denacol EX-861 etc.", Propylene glycol diglycidyl ether (eg "Denacol EX-911" produced by Nagase Chemtex Co., Ltd.), polypropylene glycol diglycidyl ether (eg "Denaco produced by Nagase Chemtex Co., Ltd.) E.g. "EX-941", "Denacole EX-920", "Denacole EX-931" and the like.
Among them, the aqueous type is preferable.
中でも、水性タイプのものが好適である。 As an epoxy compound, for example, an epoxy resin of bisphenol A epichlorohydrin type, sorbitol polyglycidyl ether (for example, "Denacol EX-611" manufactured by Nagase ChemteX, "Denacol EX-612", "Denacol EX-614" , "Denacol EX-614B", "Denacol EX-622", etc., polyglycerol polyglycidyl ether (eg, "Denacol EX-512", "Denacol EX-521", etc. manufactured by Nagase ChemteX Corporation), pentaerythritol poly Glycidyl ether (for example, "Denacol EX-411" manufactured by Nagase ChemteX Corp., etc.), diglycerol polyglycidyl ether (for example, "Denacol EX-421" manufactured by Nagase ChemteX Corp., etc.), glycerol polyglycidyl ether Ruethers (for example, “Denacol EX-313”, “Denacol EX-314” and the like manufactured by Nagase ChemteX Corp.), trimethylolpropane polyglycidyl ether (eg, “Denacol EX-321” and the like manufactured by Nagase ChemteX Corp.), Resorcinol diglycidyl ether (eg, “Denacol EX-201” manufactured by Nagase ChemteX Corp.), neopentyl glycol diglycidyl ether (eg, “Denacol EX-211” manufactured by Nagase ChemteX Corp.), 1,6- Hexanediol diglycidyl ether (for example, “Denacol EX-212” manufactured by Nagase ChemteX Corp., etc.), Hydrogenated bisphenol A diglycidyl ether (eg, “Denacol EX-252” manufactured by Nagase ChemteX Corp., etc.), Enting Cole diglycidyl ether (for example, "Denacol EX-810", "Denacol EX-811", etc. manufactured by Nagase ChemteX Corp.), diethylene glycol diglycidyl ether (eg, "Denacol EX-850" manufactured by Nagase ChemteX Corp., Denacol EX-851 etc.), polyethylene glycol diglycidyl ether (for example, "Denacol EX-821", "Denacol EX-830", "Denacol EX-832", "Denacol EX-841" manufactured by Nagase ChemteX, "Denacol EX-861 etc.", Propylene glycol diglycidyl ether (eg "Denacol EX-911" produced by Nagase Chemtex Co., Ltd.), polypropylene glycol diglycidyl ether (eg "Denaco produced by Nagase Chemtex Co., Ltd.) E.g. "EX-941", "Denacole EX-920", "Denacole EX-931" and the like.
Among them, the aqueous type is preferable.
カルボジイミド系化合物としては、官能基としてカルボジイミド基、又はその互変異性の関係にあるシアナミド基を分子内に少なくとも2個以上含有するものであればよく、例えば、日清紡ケミカル社製の「カルボジライトV-02」、「カルボジライトV-02-L2」、「カルボジライトSV-02」、「カルボジライトV-04」、「カルボジライトV-10」、「カルボジライトE-03A」、「カルボジライトE-02」、「カルボジライトE-04」等が挙げられる。
The carbodiimide compound may be a compound having a carbodiimide group as a functional group, or at least two or more cyanamide groups in a tautomeric relationship, for example, “Carbodilite V-” manufactured by Nisshinbo Chemical Co., Ltd. 02 "," Carbodie Light V-02-L2 "," Carbodie Light SV-02 "," Carbodie Light V-04 "," Carbodie Light V-10 "," Carbodie Light E-03A "," Carbodie Light E-02 "," Carbodie Light E -04 "and the like.
アミン系化合物としては、例えば、ヘキサメチレンジアミン、トリエタノールアミン等が挙げられる。
Examples of the amine compounds include hexamethylene diamine and triethanolamine.
金属系化合物としては、例えば、テトラエチルチタネート、テトラエチルジルコネート、アルミニウムイソプロピオネート等の金属アルコキシド、並びにアルミニウム、鉄、銅、亜鉛、スズ、チタン、ニッケル、アンチモン、マグネシウム、バナジウム、クロム、ジルコニウム等の多価金属の、アセチルアセトン、アセト酢酸エステル、エチレンジアミン四酢酸配位化合物の金属キレート化合物、上記多価金属の酢酸-アンモニウム錯塩、及び上記多価金属のアンモニウム-カーボネート錯塩等が挙げられる。
Examples of metal compounds include metal alkoxides such as tetraethyl titanate, tetraethyl zirconate and aluminum isopropionate, and aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, zirconium, etc. Acetylacetone, acetoacetate ester, metal chelate compound of ethylenediaminetetraacetic acid coordination compound, acetic acid-ammonium complex salt of polyvalent metal, ammonium-carbonate complex salt of polyvalent metal, etc. may be mentioned.
アジリジン系化合物としては、アジリジン基を少なくとも2個以上含有するものであればよく、例えば、日本触媒社製の「ケミタイトPZ-33」、「ケミタイトDZ-22E」等が挙げられる。
The aziridine-based compound may be any one containing at least two or more aziridine groups, and examples thereof include “chemitite PZ-33” and “chemitite DZ-22E” manufactured by Nippon Shokubai Co., Ltd.
ヒドラジン系化合物としては、例えば、モノ塩酸ヒドラジン、ジ塩酸ヒドラジン、モノ臭化水素酸ヒドラジン、炭酸ヒドラジン等が挙げられる。
Examples of the hydrazine compound include hydrazine monohydrochloride, hydrazine dihydrochloride, hydrazine monohydrobromide, hydrazine carbonate and the like.
ヒドラジド化合物としては、例えば、アジピン酸ジヒドラジド、セバシン酸ジヒドラジド、ドデカンジオヒドラジド、イソフタル酸ジヒドラジド、サリチル酸ヒドラジド等が挙げられる。
Examples of the hydrazide compound include adipic acid dihydrazide, sebacic acid dihydrazide, dodecanediohydrazide, isophthalic acid dihydrazide, salicylic acid hydrazide and the like.
メラミン系化合物としては、例えば、ヘキサメトキシメチロールメラミンや、三和ケミカル社製の「ニカラックMW-30M」、「ニカラックMW-30」、「ニカラックMW-22」、「ニカラックMS-11」、「ニカラックMS-011」、「ニカラックMX-730」、「ニカラックMX-750」、「ニカラックMX-706」、「ニカラックMX-035」等のメチル化メラミン樹脂、「ニカラックMX-45」、「ニカラックMX-410」等の混合エーテル化メラミン樹脂等が挙げられる。
Examples of melamine-based compounds include hexamethoxymethylolmelamine, "Nikalac MW-30M", "Nikalac MW-30", "Nikalac MW-22", "Nikalac MS-11" and "Nikalac" manufactured by Sanwa Chemical Co., Ltd. Methylated melamine resins such as MS-011 ”,“ Nikalac MX-730 ”,“ Nikalac MX-750 ”,“ Nikalac MX-706 ”,“ Nikalac MX-035 ”,“ Nikalac MX-45 ”,“ Nikalac MX- And mixed etherified melamine resins such as 410 ".
架橋剤(B)としては、これらの中から選ばれる1種のみを用いてもよく、2種以上を併せて用いてもよい。
As a crosslinking agent (B), only 1 type chosen from these may be used, and 2 or more types may be used together.
プライマー組成物中の架橋剤(B)の含有量は、(メタ)アクリルアミド類(A)の官能基の量、(メタ)アクリルアミド類(A)の重量平均分子量、用途目的により適宜選択できるが、5質量%以上であることが好ましく、10質量%以上がより好ましく、15質量%以上が更に好ましく、18質量%以上が殊に好ましい。また、その上限は、95質量%以下であることが好ましく、90質量%以下がより好ましく、80質量%以下が更に好ましく、75質量%以下が殊に好ましい。架橋剤(B)の含有量が少なすぎても多すぎても、架橋不足となり無溶剤系活性エネルギー線硬化性樹脂等への密着性と耐ブロッキング性が低下する傾向がある。
The content of the crosslinking agent (B) in the primer composition can be appropriately selected according to the amount of functional groups of (meth) acrylamides (A), the weight average molecular weight of (meth) acrylamides (A), and the purpose of use. The content is preferably 5% by mass or more, more preferably 10% by mass or more, further preferably 15% by mass or more, and particularly preferably 18% by mass or more. The upper limit thereof is preferably 95% by mass or less, more preferably 90% by mass or less, still more preferably 80% by mass or less, and particularly preferably 75% by mass or less. If the content of the crosslinking agent (B) is too small or too large, crosslinking tends to be insufficient and adhesion to a solventless active energy ray curable resin and the like and blocking resistance tend to be lowered.
また、本発明において、プライマー組成物中の(メタ)アクリルアミド類(A)と架橋剤(B)の含有比率(質量比)は、無溶剤系活性エネルギー線硬化性樹脂等への密着性と耐ブロッキング性の点から、(メタ)アクリルアミド類(A):架橋剤(B)が10:90~90:10であることが好ましく、特に好ましくは15:85~85:15、更に好ましくは20:80~80:20、殊に好ましくは25:75~75:25である。(メタ)アクリルアミド類(A)に対して架橋剤(B)が少なすぎても多すぎても、無溶剤系活性エネルギー線硬化性樹脂等への密着性及び耐ブロッキング性が低下する傾向がある。
In the present invention, the content ratio (mass ratio) of the (meth) acrylamides (A) and the crosslinking agent (B) in the primer composition is the adhesion to a solventless active energy ray curable resin and the like, and the resistance to From the viewpoint of blocking properties, the (meth) acrylamides (A): crosslinking agent (B) is preferably 10:90 to 90:10, particularly preferably 15:85 to 85:15, and still more preferably 20: 80 to 80:20, particularly preferably 25:75 to 75:25. Even if the amount of the crosslinking agent (B) is too small or too large relative to the (meth) acrylamides (A), adhesion to a solventless active energy ray curable resin and the like and blocking resistance tend to be lowered. .
本発明において、(メタ)アクリルアミド類(A)として、最も好ましいものである水酸基含有(メタ)アクリルアミド類を用い、架橋剤(B)として最も好ましいものであるイソシアネート系化合物を用いた場合において、プライマー組成物中における水酸基含有(メタ)アクリルアミド類の水酸基と架橋剤(B)のイソシアネート基の含有比率(水酸基量:イソシアネート基量)(モル比)が100:1~100:300であることが好ましく、特に好ましくは100:3~100:150、更に好ましくは100:5~100:100、殊に好ましくは100:10~100:70である。イソシアネート基の含有比率が小さすぎると無溶剤系活性エネルギー線硬化性樹脂等への密着性や耐ブロッキング性が低下する傾向があり、大きすぎるとプライマー層が空気中の水分と反応し経時変化を引き起こす傾向がある。
In the present invention, in the case of using a hydroxyl group-containing (meth) acrylamide which is the most preferable as the (meth) acrylamides (A) and using an isocyanate compound which is the most preferable as the crosslinking agent (B), The content ratio (hydroxyl group content: isocyanate group content) (molar ratio) of the hydroxyl group of hydroxyl group-containing (meth) acrylamides and the isocyanate group of crosslinking agent (B) in the composition is preferably 100: 1 to 100: 300. Particular preference is given to 100: 3 to 100: 150, more preferably 100: 5 to 100: 100, particularly preferably 100: 10 to 100: 70. If the content ratio of isocyanate groups is too small, adhesion to non-solvent type active energy ray curable resins and blocking resistance tend to decrease, and if too large, the primer layer reacts with moisture in the air and changes with time. It tends to cause.
本発明において、(メタ)アクリルアミド類(A)及び架橋剤(B)、更に後述のバインダー樹脂(C)の反応を促進するために、硬化触媒を用いることが好ましい。
かかる硬化触媒としては、例えば、有機スズ化合物、有機チタン化合物、有機ジルコニア化合物等の金属系化合物、アミン系化合物等が挙げられ、中でも触媒活性の高さの点で金属系化合物が好ましく、特には有機スズ化合物が好ましい。
硬化触媒の含有量はプライマー組成物100質量部に対して、好ましくは0.01~5質量部、特に好ましくは0.1~2質量部、更に好ましくは0.5~1.5質量部である。 In the present invention, it is preferable to use a curing catalyst in order to accelerate the reaction of (meth) acrylamides (A) and the crosslinking agent (B), and further a binder resin (C) described later.
Examples of such a curing catalyst include metal-based compounds such as organic tin compounds, organic titanium compounds and organic zirconia compounds, and amine-based compounds. Among them, metal-based compounds are preferred in terms of catalytic activity, and in particular Organotin compounds are preferred.
The content of the curing catalyst is preferably 0.01 to 5 parts by mass, particularly preferably 0.1 to 2 parts by mass, and more preferably 0.5 to 1.5 parts by mass with respect to 100 parts by mass of the primer composition. is there.
かかる硬化触媒としては、例えば、有機スズ化合物、有機チタン化合物、有機ジルコニア化合物等の金属系化合物、アミン系化合物等が挙げられ、中でも触媒活性の高さの点で金属系化合物が好ましく、特には有機スズ化合物が好ましい。
硬化触媒の含有量はプライマー組成物100質量部に対して、好ましくは0.01~5質量部、特に好ましくは0.1~2質量部、更に好ましくは0.5~1.5質量部である。 In the present invention, it is preferable to use a curing catalyst in order to accelerate the reaction of (meth) acrylamides (A) and the crosslinking agent (B), and further a binder resin (C) described later.
Examples of such a curing catalyst include metal-based compounds such as organic tin compounds, organic titanium compounds and organic zirconia compounds, and amine-based compounds. Among them, metal-based compounds are preferred in terms of catalytic activity, and in particular Organotin compounds are preferred.
The content of the curing catalyst is preferably 0.01 to 5 parts by mass, particularly preferably 0.1 to 2 parts by mass, and more preferably 0.5 to 1.5 parts by mass with respect to 100 parts by mass of the primer composition. is there.
<バインダー樹脂(C)>
本発明のプライマー組成物には、塗布外観、透明性や密着性の向上等のために、また、(メタ)アクリルアミド類(A)と架橋剤(B)を担持させるために、各種ポリマーをバインダー樹脂(C)として併用することも可能である。 <Binder resin (C)>
The primer composition of the present invention contains various polymers as binders for supporting the (meth) acrylamides (A) and the crosslinking agent (B), for the purpose of improving the coating appearance, transparency, adhesion and the like. It is also possible to use it as a resin (C).
本発明のプライマー組成物には、塗布外観、透明性や密着性の向上等のために、また、(メタ)アクリルアミド類(A)と架橋剤(B)を担持させるために、各種ポリマーをバインダー樹脂(C)として併用することも可能である。 <Binder resin (C)>
The primer composition of the present invention contains various polymers as binders for supporting the (meth) acrylamides (A) and the crosslinking agent (B), for the purpose of improving the coating appearance, transparency, adhesion and the like. It is also possible to use it as a resin (C).
バインダー樹脂(C)の具体例としては、例えば、ポリウレタン系樹脂、ポリエステル系樹脂、アクリル系樹脂、ビニル系樹脂(ポリビニルアルコール等)、ポリアルキレングリコール、ポリアルキレンイミン、メチルセルロース、ヒドロキシセルロース、でんぷん類等が挙げられる。その中でも、密着性向上の観点からポリウレタン系樹脂、ポリエステル系樹脂、アクリル系樹脂が好ましく、特に好ましくはポリエステル系樹脂、アクリル系樹脂であり、更に好ましくはポリエステル系樹脂である。
Specific examples of the binder resin (C) include, for example, polyurethane resins, polyester resins, acrylic resins, vinyl resins (polyvinyl alcohol etc.), polyalkylene glycols, polyalkyleneimines, methyl cellulose, hydroxycellulose, starches, etc. Can be mentioned. Among them, polyurethane resins, polyester resins and acrylic resins are preferable from the viewpoint of adhesion improvement, polyester resins and acrylic resins are particularly preferable, and polyester resins are more preferable.
ポリウレタン系樹脂とは、ウレタン結合を分子内に有する高分子化合物のことであり、通常ポリオールとイソシアネートの反応により作製される。ポリオールとしては、ポリエステルポリオール類、ポリカーボネートポリオール類、ポリエーテルポリオール類、ポリオレフィンポリオール類、アクリルポリオール類が挙げられ、これらの化合物は単独で用いても、複数種用いてもよい。
The polyurethane resin is a polymer compound having a urethane bond in the molecule, and is usually produced by the reaction of a polyol and an isocyanate. Examples of the polyol include polyester polyols, polycarbonate polyols, polyether polyols, polyolefin polyols, and acrylic polyols. These compounds may be used alone or in combination of two or more.
ポリエステル系樹脂とは、主な構成成分として例えば、下記のような多価カルボン酸及びポリオール化合物からなるものが挙げられる。
多価カルボン酸としては、例えば、テレフタル酸、イソフタル酸、オルトフタル酸、フタル酸、4,4’-ジフェニルジカルボン酸、2,5-ナフタレンジカルボン酸、1,5-ナフタレンジカルボン酸、2,6-ナフタレンジカルボン酸、2,7-ナフタレンジカルボン酸等の芳香族ジカルボン酸、1,4-シクロヘキサンジカルボン酸、1,3-シクロヘキサンジカルボン酸等の脂環族ジカルボン酸、2-カリウムスルホテレフタル酸、5-ソジウムスルホイソフタル酸等のスルホン酸金属塩含有ジカルボン酸、アジピン酸、アゼライン酸、セバシン酸、ドデカンジカルボン酸、グルタル酸、コハク酸等の脂肪族ジカルボン酸、トリメリット酸、トリメシン酸、ピロメリット酸、無水トリメリット酸、無水ピロメリット酸等の3官能以上の多価カルボン酸、p-ヒドロキシ安息香酸等のヒドロキシル酸及びそれらのエステル形成性誘導体などを用いることができる。 The polyester-based resin includes, for example, those composed of the following polyhydric carboxylic acids and polyol compounds as main components.
Examples of polyvalent carboxylic acids include terephthalic acid, isophthalic acid, orthophthalic acid, phthalic acid, 4,4′-diphenyldicarboxylic acid, 2,5-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, 2,6- Aromatic dicarboxylic acids such as naphthalene dicarboxylic acid, 2,7-naphthalene dicarboxylic acid, alicyclic dicarboxylic acids such as 1,4-cyclohexane dicarboxylic acid, 1,3-cyclohexane dicarboxylic acid, 2-potassium sulfoterephthalic acid, 5- Sulfonic acid metal salt-containing dicarboxylic acids such as sodium sulfoisophthalic acid, adipic acid, azelaic acid, sebacic acid, dodecanedicarboxylic acid, aliphatic dicarboxylic acids such as glutaric acid and succinic acid, trimellitic acid, trimesic acid, pyromellitic acid And trifunctional or more such as trimellitic anhydride and pyromellitic anhydride Polyhydroxycarboxylic acids, hydroxyl acids such as p-hydroxybenzoic acid and ester-forming derivatives thereof can be used.
多価カルボン酸としては、例えば、テレフタル酸、イソフタル酸、オルトフタル酸、フタル酸、4,4’-ジフェニルジカルボン酸、2,5-ナフタレンジカルボン酸、1,5-ナフタレンジカルボン酸、2,6-ナフタレンジカルボン酸、2,7-ナフタレンジカルボン酸等の芳香族ジカルボン酸、1,4-シクロヘキサンジカルボン酸、1,3-シクロヘキサンジカルボン酸等の脂環族ジカルボン酸、2-カリウムスルホテレフタル酸、5-ソジウムスルホイソフタル酸等のスルホン酸金属塩含有ジカルボン酸、アジピン酸、アゼライン酸、セバシン酸、ドデカンジカルボン酸、グルタル酸、コハク酸等の脂肪族ジカルボン酸、トリメリット酸、トリメシン酸、ピロメリット酸、無水トリメリット酸、無水ピロメリット酸等の3官能以上の多価カルボン酸、p-ヒドロキシ安息香酸等のヒドロキシル酸及びそれらのエステル形成性誘導体などを用いることができる。 The polyester-based resin includes, for example, those composed of the following polyhydric carboxylic acids and polyol compounds as main components.
Examples of polyvalent carboxylic acids include terephthalic acid, isophthalic acid, orthophthalic acid, phthalic acid, 4,4′-diphenyldicarboxylic acid, 2,5-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, 2,6- Aromatic dicarboxylic acids such as naphthalene dicarboxylic acid, 2,7-naphthalene dicarboxylic acid, alicyclic dicarboxylic acids such as 1,4-cyclohexane dicarboxylic acid, 1,3-cyclohexane dicarboxylic acid, 2-potassium sulfoterephthalic acid, 5- Sulfonic acid metal salt-containing dicarboxylic acids such as sodium sulfoisophthalic acid, adipic acid, azelaic acid, sebacic acid, dodecanedicarboxylic acid, aliphatic dicarboxylic acids such as glutaric acid and succinic acid, trimellitic acid, trimesic acid, pyromellitic acid And trifunctional or more such as trimellitic anhydride and pyromellitic anhydride Polyhydroxycarboxylic acids, hydroxyl acids such as p-hydroxybenzoic acid and ester-forming derivatives thereof can be used.
ポリオール化合物としては、例えば、エチレングリコール、1,2-プロピレングリコール、1,3-プロピレングリコール、1,3-プロパンジオ-ル、1,4-ブタンジオール、1,6-ヘキサンジオ-ル、2-メチル-1,5-ペンタンジオ-ル、ネオペンチルグリコール等の脂肪族ジオール、1,4-シクロヘキサンジメタノ-ル、1,3-シクロヘキサンジメタノール等の脂環族ジオール、p-キシリレングリコ-ル、ビスフェノ-ルA-エチレングリコ-ル付加物等の芳香族ジオール、ジエチレングリコール、トリエチレングリコール、ポリエチレングリコ-ル、ポリプロピレングリコ-ル、ポリテトラメチレングリコ-ル、ポリテトラメチレンオキシドグリコ-ル等のポリエーテルジオール、ジメチロ-ルプロピオン酸、ジメチロールブタン酸等のカルボキシル基含有ジオール、グリセリン、トリメチロ-ルプロパン等の3官能以上のポリオールなどを用いることができる。
Examples of polyol compounds include ethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol, 2- Aliphatic diols such as methyl-1,5-pentanediol and neopentyl glycol, alicyclic diols such as 1,4-cyclohexanedimethanol and 1,3-cyclohexanedimethanol, and p-xylylene glycol And aromatic diols such as bisphenol A-ethylene glycol adducts, diethylene glycol, triethylene glycol, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, polytetramethylene oxide glycol, etc. Polyether diol, dimethylol propionic acid, di Carboxyl group-containing diols such Chirorubutan acid, glycerol, trimethylol - such as trifunctional or higher polyols such as trimethylolpropane may be used.
これらの化合物の中から、それぞれ適宜1つ以上を選択し、常法の重縮合反応によりポリエステル系樹脂を合成すればよい。これらポリエステル系樹脂の中でも、水系化の観点からスルホン酸塩を有する構成成分を含むもの、または酸価が10以上であることが好ましく、無溶剤系活性エネルギー線硬化性樹脂等への密着性の観点から、スルホン酸塩を有する構成成分を含むものが特に好ましい。
Among these compounds, one or more may be appropriately selected, and a polyester resin may be synthesized by a polycondensation reaction in a conventional manner. Among these polyester-based resins, those containing a component having a sulfonate, or having an acid value of 10 or more are preferable from the viewpoint of making water-based, and adhesion to non-solvent-based active energy ray-curable resins etc. From the viewpoint, one containing a component having a sulfonate is particularly preferable.
アクリル系樹脂とは、(メタ)アクリレート系のモノマーに代表されるような、炭素-炭素二重結合を持つ重合性モノマーからなる重合体である。これらは、単独重合体あるいは共重合体いずれでも差し支えない。また、それら重合体と他のポリマー(例えば、ポリエステル、ポリウレタン等)との共重合体(例えば、ブロック共重合体、グラフト共重合体)も含まれる。あるいは、ポリエステル溶液、又はポリエステル分散液中で炭素-炭素二重結合を持つ重合性モノマーを重合して得られたポリマー(場合によってはポリマーの混合物)も含まれる。同様にポリウレタン溶液、ポリウレタン分散液中で炭素-炭素二重結合を持つ重合性モノマーを重合して得られたポリマー(場合によってはポリマーの混合物)も含まれる。同様にして他のポリマー溶液、又は分散液中で炭素-炭素二重結合を持つ重合性モノマーを重合して得られたポリマー(場合によってはポリマー混合物)も含まれる。
An acrylic resin is a polymer composed of a polymerizable monomer having a carbon-carbon double bond as represented by a (meth) acrylate monomer. These may be homopolymers or copolymers. Also included are copolymers (e.g. block copolymers, graft copolymers) of these polymers with other polymers (e.g. polyesters, polyurethanes etc). Also included are polyester solutions or polymers obtained by polymerizing polymerizable monomers having carbon-carbon double bonds in polyester dispersions (in some cases, mixtures of polymers). Also included are polyurethane solutions, polymers obtained by polymerizing polymerizable monomers having carbon-carbon double bonds in polyurethane dispersion (in some cases, mixtures of polymers). Similarly, other polymer solutions, or polymers obtained by polymerizing polymerizable monomers having carbon-carbon double bonds in the dispersion (in some cases, polymer mixtures) are also included.
上記炭素-炭素二重結合を持つ重合性モノマーとしては、特に限定はしないが、特に代表的な化合物としては、例えば、アクリル酸、メタクリル酸、クロトン酸、イタコン酸、フマル酸、マレイン酸、シトラコン酸のような各種カルボキシル基含有モノマー類、及びそれらの塩;2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート、モノブチルヒドロキルフマレート、モノブチルヒドロキシイタコネートのような各種水酸基含有モノマー類;メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、ブチル(メタ)アクリレート、ラウリル(メタ)アクリレートのような各種(メタ)アクリル酸アルキルエステル類;(メタ)アクリルアミド、ジアセトンアクリルアミド、N-メチロールアクリルアミド又は(メタ)アクリロニトリル等のような種々の窒素含有ビニル系モノマー類;スチレン、α-メチルスチレン、ジビニルベンゼン、ビニルトルエンのような各種スチレン誘導体、酢酸ビニル、プロピオン酸ビニルのような各種ビニルエステル類;γ-メタクリロキシプロピルトリメトキシシラン、ビニルトリメトキシシラン等のような種々の珪素含有重合性モノマー類;燐含有ビニル系モノマー類;塩化ビニル、塩化ビリデンのような各種ハロゲン化ビニル類;ブタジエンのような各種共役ジエン類が挙げられる。
The polymerizable monomer having a carbon-carbon double bond is not particularly limited, but as representative compounds, for example, acrylic acid, methacrylic acid, crotonic acid, itaconic acid, fumaric acid, maleic acid, citraconic Various carboxyl group-containing monomers such as acids, and salts thereof; 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, monobutyl hydroxyl fumarate, Various hydroxyl group-containing monomers such as monobutyl hydroxyitaconate; Various (meth) such as methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate and lauryl (meth) acrylate Acrylic acid alkyl ester Various nitrogen-containing vinyl monomers such as (meth) acrylamide, diacetone acrylamide, N-methylol acrylamide or (meth) acrylonitrile; various styrene derivatives such as styrene, α-methylstyrene, divinylbenzene, vinyltoluene Various vinyl esters such as vinyl acetate and vinyl propionate; various silicon-containing polymerizable monomers such as γ-methacryloxypropyltrimethoxysilane and vinyltrimethoxysilane; phosphorus-containing vinyl monomers; vinyl chloride And vinyl halides such as pyridene chloride; and conjugated dienes such as butadiene.
バインダー樹脂(C)の含有量は、(メタ)アクリルアミド類(A)及び架橋剤(B)の合計100質量部に対して、3~200質量部であることが好ましく、特には5~100質量部、更には8~60質量部であることが好ましい。
The content of the binder resin (C) is preferably 3 to 200 parts by mass, particularly 5 to 100 parts by mass, based on 100 parts by mass of the (meth) acrylamides (A) and the crosslinking agent (B). It is preferable that the amount is 8 to 60 parts by mass.
また、プライマー組成物中のバインダー樹脂(C)の含有量は、1質量%以上であることが好ましく、特に好ましくは5質量%以上、更に好ましくは7質量%以上であり、70質量%以下であることが好ましく、特に好ましくは60質量%以下、更に好ましくは50質量%以下、殊に好ましくは40質量%以下である。バインダー樹脂(C)を含有する場合、バインダー樹脂(C)の含有量が少なすぎると造膜不良等によりプライマー組成物からなる塗膜の透明性が低下する傾向があり、多すぎるとプライマー組成物中の(メタ)アクリルアミド類(A)と架橋剤(B)の含有量が少なくなりすぎて密着性と耐ブロッキング性を両立させることが困難となる傾向がある。
Further, the content of the binder resin (C) in the primer composition is preferably 1% by mass or more, particularly preferably 5% by mass or more, still more preferably 7% by mass or more, and 70% by mass or less It is preferably at most 60% by mass, more preferably at most 50% by mass, particularly preferably at most 40% by mass. When the binder resin (C) is contained, if the content of the binder resin (C) is too small, there is a tendency for the transparency of the coating film comprising the primer composition to decrease due to poor film formation, etc. The contents of the (meth) acrylamides (A) and the crosslinking agent (B) in the composition tend to be too small, which makes it difficult to achieve both adhesion and blocking resistance.
本発明のプライマー組成物には、上記各成分以外に、必要に応じて、ヒンダードフェノール系等の酸化防止剤、熱安定剤、ガラス繊維、無機・有機充填剤、色料、難燃剤、軟化剤、分散剤、湿潤剤、乳化剤、ゲル化剤、消泡剤、他の熱可塑性樹脂等を、本発明の効果を損なわない程度に配合することができる。
In the primer composition of the present invention, in addition to the above-mentioned components, if necessary, an antioxidant such as a hindered phenol, a heat stabilizer, a glass fiber, an inorganic / organic filler, a colorant, a flame retardant, and softening An agent, a dispersing agent, a wetting agent, an emulsifying agent, a gelling agent, an antifoaming agent, other thermoplastic resins and the like can be blended to such an extent that the effects of the present invention are not impaired.
本発明のプライマー組成物は、(メタ)アクリルアミド類(A)、架橋剤(B)、及び所望によりバインダー樹脂(C)やその他の成分を混合することにより作製することができる。
The primer composition of the present invention can be prepared by mixing (meth) acrylamides (A), a crosslinking agent (B), and optionally a binder resin (C) and other components.
<水性液>
本発明の水性液は、上記のプライマー組成物が水性溶媒に溶解又は分散されてなるものである。以下、水性溶媒に溶解又は分散させることを「水溶解又は水分散」と表記する。
本発明の水性液を調製するに際しては、水性溶媒に、少なくとも上記の(メタ)アクリルアミド類(A)と架橋剤(B)、好ましく更にバインダー樹脂(C)を適宜混合して行うことができる。例えば、(1)各成分を混合した後、水性溶媒を混合して本発明の水性液とする方法、(2)各成分のそれぞれを水性溶媒で水性液としておき、これらを混合し本発明の水性液とする方法、(3)各成分のいずれか1つ以上を水性溶媒で水性液としておき、更に残りの成分を混合し本発明の水性液とする方法等が挙げられるが、調製が容易な点で上記(2)または(3)の方法が好ましい。 <Aqueous liquid>
The aqueous liquid of the present invention is obtained by dissolving or dispersing the above-mentioned primer composition in an aqueous solvent. Hereinafter, dissolving or dispersing in an aqueous solvent is referred to as "water dissolution or dispersion".
The aqueous liquid of the present invention can be prepared by appropriately mixing at least the above (meth) acrylamides (A) and the crosslinking agent (B), preferably further with the binder resin (C), in an aqueous solvent. For example, (1) a method of mixing the respective components and then mixing the aqueous solvent to obtain the aqueous liquid of the present invention, (2) leaving each of the respective components in the aqueous solvent as the aqueous liquid and mixing them The method of making it an aqueous liquid, (3) the method of leaving any one or more of each component as an aqueous liquid with an aqueous solvent, and mixing the remaining components to make the aqueous liquid of the present invention, etc. may be mentioned. The method (2) or (3) above is preferred from the viewpoint of
本発明の水性液は、上記のプライマー組成物が水性溶媒に溶解又は分散されてなるものである。以下、水性溶媒に溶解又は分散させることを「水溶解又は水分散」と表記する。
本発明の水性液を調製するに際しては、水性溶媒に、少なくとも上記の(メタ)アクリルアミド類(A)と架橋剤(B)、好ましく更にバインダー樹脂(C)を適宜混合して行うことができる。例えば、(1)各成分を混合した後、水性溶媒を混合して本発明の水性液とする方法、(2)各成分のそれぞれを水性溶媒で水性液としておき、これらを混合し本発明の水性液とする方法、(3)各成分のいずれか1つ以上を水性溶媒で水性液としておき、更に残りの成分を混合し本発明の水性液とする方法等が挙げられるが、調製が容易な点で上記(2)または(3)の方法が好ましい。 <Aqueous liquid>
The aqueous liquid of the present invention is obtained by dissolving or dispersing the above-mentioned primer composition in an aqueous solvent. Hereinafter, dissolving or dispersing in an aqueous solvent is referred to as "water dissolution or dispersion".
The aqueous liquid of the present invention can be prepared by appropriately mixing at least the above (meth) acrylamides (A) and the crosslinking agent (B), preferably further with the binder resin (C), in an aqueous solvent. For example, (1) a method of mixing the respective components and then mixing the aqueous solvent to obtain the aqueous liquid of the present invention, (2) leaving each of the respective components in the aqueous solvent as the aqueous liquid and mixing them The method of making it an aqueous liquid, (3) the method of leaving any one or more of each component as an aqueous liquid with an aqueous solvent, and mixing the remaining components to make the aqueous liquid of the present invention, etc. may be mentioned. The method (2) or (3) above is preferred from the viewpoint of
上記水性溶媒としては、水又は水に適宜の親水性有機溶媒を混合したものを挙げることができる。
前記親水性有機溶媒としては、例えば、アセトン等のケトン類;メタノール、エタノール、イソプロピルアルコール等のアルコール類;エチレングリコールモノメチルエーテル、エチレングリコールモノブチルエーテル、エチレングリコールモノターシャリーブチルエーテル等のグリコールエーテル類、コハク酸ジイソブチル、グルタル酸ジイソブチル、アジピン酸ジイソブチル等のカルボン酸エステル類など、水と混合可能なものが挙げられる。 Examples of the aqueous solvent include water or a mixture of water and an appropriate hydrophilic organic solvent.
Examples of the hydrophilic organic solvent include ketones such as acetone; alcohols such as methanol, ethanol and isopropyl alcohol; glycol ethers such as ethylene glycol monomethyl ether, ethylene glycol monobutyl ether and ethylene glycol monotertiary butyl ether; Examples thereof include carboxylic acid esters such as diisobutyl acid, diisobutyl glutaric acid, diisobutyl adipate and the like which can be mixed with water.
前記親水性有機溶媒としては、例えば、アセトン等のケトン類;メタノール、エタノール、イソプロピルアルコール等のアルコール類;エチレングリコールモノメチルエーテル、エチレングリコールモノブチルエーテル、エチレングリコールモノターシャリーブチルエーテル等のグリコールエーテル類、コハク酸ジイソブチル、グルタル酸ジイソブチル、アジピン酸ジイソブチル等のカルボン酸エステル類など、水と混合可能なものが挙げられる。 Examples of the aqueous solvent include water or a mixture of water and an appropriate hydrophilic organic solvent.
Examples of the hydrophilic organic solvent include ketones such as acetone; alcohols such as methanol, ethanol and isopropyl alcohol; glycol ethers such as ethylene glycol monomethyl ether, ethylene glycol monobutyl ether and ethylene glycol monotertiary butyl ether; Examples thereof include carboxylic acid esters such as diisobutyl acid, diisobutyl glutaric acid, diisobutyl adipate and the like which can be mixed with water.
親水性有機溶媒を用いる場合には、本発明の水性液の全体に対する含有割合は適宜設定される。例えば、20質量%以下の範囲と設定することができるが、これに限定されるものではない。また、これら親水性有機溶媒の中から選ばれる1種を用いてもよく、あるいは2種以上を併せて用いてもよい。
When using a hydrophilic organic solvent, the content rate with respect to the whole of the aqueous liquid of this invention is set suitably. For example, although it can set as the range of 20 mass% or less, it is not limited to this. Moreover, 1 type chosen from these hydrophilic organic solvents may be used, or you may use together 2 or more types.
(メタ)アクリルアミド類(A)と架橋剤(B)、好ましくは更にバインダー樹脂(C)が水性溶媒に溶解又は分散された水性液を調製する際、これらが酸性基を有する場合は、水性溶媒に均一に溶解又は分散させるために中和剤を配合することが好ましい。
When preparing an aqueous liquid in which (meth) acrylamides (A) and a crosslinking agent (B), preferably further a binder resin (C), are dissolved or dispersed in an aqueous solvent, when these have an acidic group, the aqueous solvent It is preferable to blend a neutralizing agent in order to dissolve or disperse uniformly.
かかる中和剤としては、プライマー組成物に含有される(メタ)アクリルアミド類(A)、架橋剤(B)及びバインダー樹脂(C)の酸性基を中和することができるものであればよい。具体的には、例えば、水酸化リチウム、水酸化カリウム、水酸化ナトリウム等の金属水酸化物;エチルアミン、ジエチルアミン、トリエチルアミン、プロピルアミン、イソプロピルアミン、イミノビスプロピルアミン、3-エトキシプロピルアミン、3-ジエチルアミノプロピルアミン、ジエタノールアミン、トリエタノールアミン、N,N-ジエチルエタノールアミン、N,N-ジメチルエタノールアミン、アミノエタノールアミン、モルホリン、N-メチルモルホリン、N-エチルモルホリン等の有機アミン;及びアンモニア等が挙げられる。これら中和剤の中から選ばれる1種を用いてもよく、あるいは2種以上を併せて用いてもよい。
As such a neutralizing agent, any agent capable of neutralizing the acidic groups of (meth) acrylamides (A), crosslinking agent (B) and binder resin (C) contained in the primer composition may be used. Specifically, for example, metal hydroxides such as lithium hydroxide, potassium hydroxide and sodium hydroxide; ethylamine, diethylamine, triethylamine, propylamine, isopropylamine, iminobispropylamine, 3-ethoxypropylamine, 3- Organic amines such as diethylaminopropylamine, diethanolamine, triethanolamine, N, N-diethylethanolamine, N, N-dimethylethanolamine, aminoethanolamine, morpholine, N-methylmorpholine, N-ethylmorpholine, and ammonia etc. It can be mentioned. One type selected from these neutralizing agents may be used, or two or more types may be used in combination.
これら中和剤の中でも乾燥により揮散させやすく、プライマー層の耐水性という点で、沸点が150℃以下のものであることが好ましい。特に、汎用性が高く、低沸点であり、乾燥時の揮散が容易な点から、アンモニア、トリエチルアミンが好ましく、アンモニアが特に好ましい。
Among these neutralizing agents, those having a boiling point of 150 ° C. or less are preferable because they are easily volatilized by drying and the water resistance of the primer layer. In particular, ammonia and triethylamine are preferable, and ammonia is particularly preferable, from the viewpoints of high versatility, low boiling point and easy volatilization at the time of drying.
また、本発明の水性液には、必要に応じて、アニオン系界面活性剤、ノニオン系界面活性剤等の界面活性剤を配合することができる。界面活性剤を配合することによって、水性液をポリエステルフィルム等のポリエステル系樹脂基材に塗布する際の基材フィルムへの濡れ性を向上させることができる。
界面活性剤としては適宜のものを用いることができ、例えば、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレン脂肪酸エステル、ソルビタン脂肪酸エステル、グリセリン脂肪酸エステル、脂肪酸金属石鹸、アルキル硫酸塩、アルキルスルホン酸塩、アルキルスルホコハク酸塩、ドデシルベンゼンスルホン酸塩等を挙げることができる。これら界面活性剤の中から選ばれる1種を用いてもよく、あるいは2種以上を併せて用いてもよい。
なお、コーティング層とプライマー層の密着性及びプライマー層の耐水性の点からは、界面活性剤を添加しない方が好ましい。 Moreover, surfactant, such as an anionic surfactant and a nonionic surfactant, can be mix | blended with the aqueous liquid of this invention as needed. By blending the surfactant, it is possible to improve the wettability to the base film when the aqueous liquid is applied to a polyester resin base such as a polyester film.
As the surfactant, any appropriate one may be used, such as polyoxyethylene alkyl phenyl ether, polyoxyethylene fatty acid ester, sorbitan fatty acid ester, glycerin fatty acid ester, fatty acid metal soap, alkyl sulfate, alkyl sulfonate, Alkyl sulfosuccinate, dodecylbenzene sulfonate and the like can be mentioned. One type selected from these surfactants may be used, or two or more types may be used in combination.
From the viewpoint of the adhesion between the coating layer and the primer layer and the water resistance of the primer layer, it is preferable not to add a surfactant.
界面活性剤としては適宜のものを用いることができ、例えば、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレン脂肪酸エステル、ソルビタン脂肪酸エステル、グリセリン脂肪酸エステル、脂肪酸金属石鹸、アルキル硫酸塩、アルキルスルホン酸塩、アルキルスルホコハク酸塩、ドデシルベンゼンスルホン酸塩等を挙げることができる。これら界面活性剤の中から選ばれる1種を用いてもよく、あるいは2種以上を併せて用いてもよい。
なお、コーティング層とプライマー層の密着性及びプライマー層の耐水性の点からは、界面活性剤を添加しない方が好ましい。 Moreover, surfactant, such as an anionic surfactant and a nonionic surfactant, can be mix | blended with the aqueous liquid of this invention as needed. By blending the surfactant, it is possible to improve the wettability to the base film when the aqueous liquid is applied to a polyester resin base such as a polyester film.
As the surfactant, any appropriate one may be used, such as polyoxyethylene alkyl phenyl ether, polyoxyethylene fatty acid ester, sorbitan fatty acid ester, glycerin fatty acid ester, fatty acid metal soap, alkyl sulfate, alkyl sulfonate, Alkyl sulfosuccinate, dodecylbenzene sulfonate and the like can be mentioned. One type selected from these surfactants may be used, or two or more types may be used in combination.
From the viewpoint of the adhesion between the coating layer and the primer layer and the water resistance of the primer layer, it is preferable not to add a surfactant.
また、本発明の水性液には、更に必要に応じて、耐電防止剤、充填剤、紫外線吸収剤、滑剤、着色剤等を配合してもよい。
In addition, an antistatic agent, a filler, an ultraviolet absorber, a lubricant, a coloring agent and the like may be added to the aqueous liquid of the present invention as required.
本発明の水性液の固形分の濃度は、(メタ)アクリルアミド類(A)、架橋剤(B)、好ましくは更にバインダー樹脂(C)の良好な分散性を確保することができるように適宜調整され、例えば、5~30質量%が好ましい。なお、基材フィルムへの塗布時には所望の膜厚を得るべく適宜希釈され、例えば固形分濃度を1~15質量%に調整し使用される。
The concentration of the solid content of the aqueous liquid of the present invention is appropriately adjusted so as to ensure good dispersibility of the (meth) acrylamides (A), the crosslinking agent (B), and preferably the binder resin (C). For example, 5 to 30% by mass is preferable. At the time of application to a substrate film, it is suitably diluted to obtain a desired film thickness, and for example, the solid content concentration is adjusted to 1 to 15% by mass and used.
<プライマー層付き基材フィルム>
本発明の水性液を基材フィルムに塗布し、加熱乾燥することにより、(メタ)アクリルアミド類(A)及び架橋剤(B)、更に好ましくはバインダー樹脂(C)を含有するプライマー組成物から得られる被膜(プライマー層)を形成して、プライマー層付き基材フィルムを得ることができる。 <Base film with primer layer>
It is obtained from a primer composition containing (meth) acrylamides (A) and a crosslinking agent (B), more preferably a binder resin (C), by applying the aqueous liquid of the present invention to a substrate film and drying by heating. Can be formed to obtain a substrate film with a primer layer.
本発明の水性液を基材フィルムに塗布し、加熱乾燥することにより、(メタ)アクリルアミド類(A)及び架橋剤(B)、更に好ましくはバインダー樹脂(C)を含有するプライマー組成物から得られる被膜(プライマー層)を形成して、プライマー層付き基材フィルムを得ることができる。 <Base film with primer layer>
It is obtained from a primer composition containing (meth) acrylamides (A) and a crosslinking agent (B), more preferably a binder resin (C), by applying the aqueous liquid of the present invention to a substrate film and drying by heating. Can be formed to obtain a substrate film with a primer layer.
上記基材フィルムとしては、例えば、ポリエチレンナフタート、ポリエチレン-2,6-ナフタレート、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンテレフタレート/イソフタレート共重合体等のポリエステル系樹脂;ポリエチレン、ポリプロピレン、ポリメチルペンテン等のポリオレフィン系樹脂;ポリフッ化ビニル、ポリフッ化ビニリデン、ポリフッ化エチレン等のポリフッ化エチレン樹脂;ナイロン6、ナイロン6,6等のポリアミド;ポリ塩化ビニル、ポリ塩化ビニル/酢酸ビニル共重合体、エチレン-酢酸ビニル共重合体、エチレン-ビニルアルコール共重合体、ポリビニルアルコール、ビニロン等のビニル重合体;三酢酸セルロース、セロファン等のセルロース系樹脂;ポリメタクリル酸メチル、ポリメタクリル酸エチル、ポリアクリル酸エチル、ポリアクリル酸ブチル等のアクリル系樹脂;ポリスチレン、ポリカーボネート、ポリアリレート、ポリイミド等の合成樹脂フィルム又はシートから選択される単層体又は複層体が挙げられる。
なかでも、透明性、耐薬品性、耐熱性、機械的強度及びコスト等の点からポリエステルフィルムが好ましく用いられる。
上記ポリエステルフィルムは、未延伸のものと、延伸したもののいずれでもよいが、延伸フィルムを用いることが好ましく、特に二軸延伸フィルムを用いることが好ましい。 Examples of the base film include polyester resins such as polyethylene naphthalate, polyethylene-2,6-naphthalate, polyethylene terephthalate, polybutylene terephthalate, polyethylene terephthalate / isophthalate copolymer; polyethylene, polypropylene, polymethylpentene, etc. Polyolefin resins; polyvinyl fluoride resins such as polyvinyl fluoride, polyvinylidene fluoride and polyethylene fluoride; polyamides such as nylon 6, nylon 6, 6 etc .; polyvinyl chloride, polyvinyl chloride / vinyl acetate copolymer, ethylene- Vinyl polymers such as vinyl acetate copolymer, ethylene-vinyl alcohol copolymer, polyvinyl alcohol, vinylon and the like; cellulose resins such as cellulose triacetate and cellophane; polymethyl methacrylate, Ethyl Li methacrylate, polyethyl acrylate, acrylic resins such as polybutyl acrylate; polystyrene, polycarbonate, polyarylate, single layer material or a multi-layer products thereof are selected from synthetic resin film or sheet such as polyimide.
Among them, polyester films are preferably used in view of transparency, chemical resistance, heat resistance, mechanical strength, cost and the like.
The polyester film may be either unstretched or stretched, but it is preferable to use a stretched film, and in particular, it is preferable to use a biaxially stretched film.
なかでも、透明性、耐薬品性、耐熱性、機械的強度及びコスト等の点からポリエステルフィルムが好ましく用いられる。
上記ポリエステルフィルムは、未延伸のものと、延伸したもののいずれでもよいが、延伸フィルムを用いることが好ましく、特に二軸延伸フィルムを用いることが好ましい。 Examples of the base film include polyester resins such as polyethylene naphthalate, polyethylene-2,6-naphthalate, polyethylene terephthalate, polybutylene terephthalate, polyethylene terephthalate / isophthalate copolymer; polyethylene, polypropylene, polymethylpentene, etc. Polyolefin resins; polyvinyl fluoride resins such as polyvinyl fluoride, polyvinylidene fluoride and polyethylene fluoride; polyamides such as nylon 6, nylon 6, 6 etc .; polyvinyl chloride, polyvinyl chloride / vinyl acetate copolymer, ethylene- Vinyl polymers such as vinyl acetate copolymer, ethylene-vinyl alcohol copolymer, polyvinyl alcohol, vinylon and the like; cellulose resins such as cellulose triacetate and cellophane; polymethyl methacrylate, Ethyl Li methacrylate, polyethyl acrylate, acrylic resins such as polybutyl acrylate; polystyrene, polycarbonate, polyarylate, single layer material or a multi-layer products thereof are selected from synthetic resin film or sheet such as polyimide.
Among them, polyester films are preferably used in view of transparency, chemical resistance, heat resistance, mechanical strength, cost and the like.
The polyester film may be either unstretched or stretched, but it is preferable to use a stretched film, and in particular, it is preferable to use a biaxially stretched film.
水性液の塗布方法としては公知一般の方法を用いることができ、例えば、基材フィルムの片面又は両面に、キスコート、リバースコート、グラビアコート、ダイコート等で塗布する方法が挙げられる。
As a method of applying the aqueous liquid, known methods can be used, and examples thereof include a method of applying a kiss coat, a reverse coat, a gravure coat, a die coat or the like on one side or both sides of the substrate film.
また、加熱乾燥後(架橋後)のプライマー層の厚みは、0.01~2μmであることが好ましく、更には0.02~0.5μm、殊には0.03~0.3μm、特には0.05~0.15μmであることが好ましい。かかる厚みが薄すぎると密着性が低下する傾向があり、厚すぎると透明性やヘイズ等の光学特性が低下したり、耐ブロッキング性が低下する傾向がある。
The thickness of the primer layer after drying by heating (after crosslinking) is preferably 0.01 to 2 μm, more preferably 0.02 to 0.5 μm, particularly 0.03 to 0.3 μm, particularly The thickness is preferably 0.05 to 0.15 μm. If the thickness is too thin, the adhesion tends to decrease, and if the thickness is too thick, optical properties such as transparency and haze tend to decrease, and blocking resistance tends to decrease.
<積層フィルム/プリズムシート>
上記プライマー層付き基材フィルムのプライマー層上にさらにコーティング層を設け、該コーティング層をハードコート層やプリズム層とすることにより、積層フィルムやプリズムシートを得ることができる。
コーティング層を形成する材料としては、コーティング材料として一般的に用いられているアクリル系樹脂、エポキシ樹脂、ウレタン樹脂や、活性エネルギー線硬化性樹脂組成物等が挙げられるが、なかでも活性エネルギー線硬化性樹脂組成物が好ましい。 <Laminated film / prism sheet>
By further providing a coating layer on the primer layer of the substrate film with a primer layer described above and using the coating layer as a hard coat layer or a prism layer, a laminated film or a prism sheet can be obtained.
Examples of the material for forming the coating layer include acrylic resins, epoxy resins, urethane resins, active energy ray curable resin compositions and the like generally used as coating materials, among which active energy ray curing Resin compositions are preferred.
上記プライマー層付き基材フィルムのプライマー層上にさらにコーティング層を設け、該コーティング層をハードコート層やプリズム層とすることにより、積層フィルムやプリズムシートを得ることができる。
コーティング層を形成する材料としては、コーティング材料として一般的に用いられているアクリル系樹脂、エポキシ樹脂、ウレタン樹脂や、活性エネルギー線硬化性樹脂組成物等が挙げられるが、なかでも活性エネルギー線硬化性樹脂組成物が好ましい。 <Laminated film / prism sheet>
By further providing a coating layer on the primer layer of the substrate film with a primer layer described above and using the coating layer as a hard coat layer or a prism layer, a laminated film or a prism sheet can be obtained.
Examples of the material for forming the coating layer include acrylic resins, epoxy resins, urethane resins, active energy ray curable resin compositions and the like generally used as coating materials, among which active energy ray curing Resin compositions are preferred.
<<積層フィルム>>
積層フィルムは、上記プライマー層付き基材フィルムのプライマー層上に活性エネルギー線硬化性樹脂組成物を塗工し、活性エネルギー線を照射して硬化することにより、プライマー層付き基材フィルムのプライマー層上に、活性エネルギー線硬化性樹脂組成物が硬化してなるハードコート層を形成することにより得ることができる。 << Laminated film >>
A laminated film coats the active energy ray curable resin composition on the primer layer of the base material film with the above primer layer, and irradiates and cures the active energy ray to cure the primer layer of the base material film with the primer layer. It can be obtained by forming a hard coat layer formed by curing the active energy ray curable resin composition thereon.
積層フィルムは、上記プライマー層付き基材フィルムのプライマー層上に活性エネルギー線硬化性樹脂組成物を塗工し、活性エネルギー線を照射して硬化することにより、プライマー層付き基材フィルムのプライマー層上に、活性エネルギー線硬化性樹脂組成物が硬化してなるハードコート層を形成することにより得ることができる。 << Laminated film >>
A laminated film coats the active energy ray curable resin composition on the primer layer of the base material film with the above primer layer, and irradiates and cures the active energy ray to cure the primer layer of the base material film with the primer layer. It can be obtained by forming a hard coat layer formed by curing the active energy ray curable resin composition thereon.
上記ハードコート層の厚みとしては、通常0.5~15μmであり、好ましくは1~10μm、特には2~7μmであることが好ましい。
The thickness of the hard coat layer is usually 0.5 to 15 μm, preferably 1 to 10 μm, and particularly preferably 2 to 7 μm.
<<プリズムシート>>
プリズムシートは、上記プライマー層付き基材フィルムのプライマー層上にプリズム層を形成することにより得ることができる。
プリズム層としては、活性エネルギー線硬化性樹脂組成物の硬化物であることが好ましく、特に好ましくは、無溶剤系活性エネルギー線硬化性樹脂組成物の硬化物である。 << prism sheet >>
A prism sheet can be obtained by forming a prism layer on the primer layer of the said base material film with a primer layer.
The prism layer is preferably a cured product of an active energy ray curable resin composition, and particularly preferably a cured product of a solventless active energy ray curable resin composition.
プリズムシートは、上記プライマー層付き基材フィルムのプライマー層上にプリズム層を形成することにより得ることができる。
プリズム層としては、活性エネルギー線硬化性樹脂組成物の硬化物であることが好ましく、特に好ましくは、無溶剤系活性エネルギー線硬化性樹脂組成物の硬化物である。 << prism sheet >>
A prism sheet can be obtained by forming a prism layer on the primer layer of the said base material film with a primer layer.
The prism layer is preferably a cured product of an active energy ray curable resin composition, and particularly preferably a cured product of a solventless active energy ray curable resin composition.
プリズム層が、活性エネルギー線硬化性樹脂組成物の硬化物である場合のプリズム層の形成方法としては、例えば、活性エネルギー線硬化性樹脂組成物をプリズム型に導入し、プリズム型とプライマー層付き基材フィルム(特には、ポリエステルフィルム)のプライマー層側とで活性エネルギー線硬化性樹脂組成物を挟み込んだ状態で活性エネルギー線を照射し、活性エネルギー線硬化性樹脂組成物を硬化させ、プリズム型を取り除くことにより、基材フィルム上に活性エネルギー線硬化性樹脂組成物の硬化物を形成する方法が挙げられる。
When the prism layer is a cured product of an active energy ray curable resin composition, for example, the active energy ray curable resin composition is introduced into a prism type, and a prism type and a primer layer are provided. The active energy ray is irradiated in a state in which the active energy ray curable resin composition is sandwiched between the primer film side of the base film (particularly, polyester film), and the active energy ray curable resin composition is cured to obtain a prism type The method of forming the hardened | cured material of the active energy ray curable resin composition on a base film is mentioned by removing.
上記活性エネルギー線硬化性樹脂組成物の塗工方法としては、特に限定されるものではなく、例えば、スプレー、シャワー、ディッピング、ロール、スピン、カーテン、フロー、スリット、ダイ、グラビア、コンマ、ディスペンサー、スクリーン印刷、インクジェット印刷等のようなウェットコーティング法が挙げられる。
It does not specifically limit as a coating method of the said active energy ray curable resin composition, For example, a spray, a shower, dipping, a roll, a spin, a curtain, a flow, a slit, a die, a gravure, a comma, a dispenser, Wet coating methods such as screen printing, inkjet printing and the like can be mentioned.
活性エネルギー線としては、例えば、遠紫外線、紫外線、近紫外線、赤外線等の光線、X線、γ線等の電磁波の他、電子線、プロトン線、中性子線等が利用できるが、硬化速度、照射装置の入手のし易さ、価格等から紫外線照射による硬化が有利である。
紫外線照射により硬化させる方法としては、150~450nmの波長域の光を発する高圧水銀ランプ、超高圧水銀灯、カーボンアーク灯、メタルハライドランプ、キセノンランプ、ケミカルランプ、無電極放電ランプ、LED等を用いて、30~3,000mJ/cm2程度照射すればよい。
紫外線照射後は、必要に応じて加熱を行って硬化の完全を図ることもできる。 As the active energy ray, for example, light rays such as far ultraviolet rays, ultraviolet rays, near ultraviolet rays, infrared rays, etc., electromagnetic waves such as X rays, γ rays etc., electron rays, proton rays, neutron rays etc. can be used. Curing by ultraviolet irradiation is advantageous in terms of the availability and cost of the apparatus.
As a method of curing by ultraviolet irradiation, a high pressure mercury lamp, an ultra high pressure mercury lamp, a carbon arc lamp, a metal halide lamp, a xenon lamp, a chemical lamp, an electrode discharge lamp, an LED, etc. emitting light in a wavelength range of 150 to 450 nm. The irradiation may be about 30 to 3,000 mJ / cm 2 .
After irradiation with ultraviolet light, heating may be performed as necessary to complete curing.
紫外線照射により硬化させる方法としては、150~450nmの波長域の光を発する高圧水銀ランプ、超高圧水銀灯、カーボンアーク灯、メタルハライドランプ、キセノンランプ、ケミカルランプ、無電極放電ランプ、LED等を用いて、30~3,000mJ/cm2程度照射すればよい。
紫外線照射後は、必要に応じて加熱を行って硬化の完全を図ることもできる。 As the active energy ray, for example, light rays such as far ultraviolet rays, ultraviolet rays, near ultraviolet rays, infrared rays, etc., electromagnetic waves such as X rays, γ rays etc., electron rays, proton rays, neutron rays etc. can be used. Curing by ultraviolet irradiation is advantageous in terms of the availability and cost of the apparatus.
As a method of curing by ultraviolet irradiation, a high pressure mercury lamp, an ultra high pressure mercury lamp, a carbon arc lamp, a metal halide lamp, a xenon lamp, a chemical lamp, an electrode discharge lamp, an LED, etc. emitting light in a wavelength range of 150 to 450 nm. The irradiation may be about 30 to 3,000 mJ / cm 2 .
After irradiation with ultraviolet light, heating may be performed as necessary to complete curing.
プリズム層の厚みとしては、5~50μmであることが好ましく、特には10~45μm、更には15~40μm、殊には20~35μmであることが好ましい。
The thickness of the prism layer is preferably 5 to 50 μm, more preferably 10 to 45 μm, still more preferably 15 to 40 μm, and particularly preferably 20 to 35 μm.
以下、本発明を実施例及び比較例によりさらに詳細に説明するが、本発明はその要旨を越えない限り、以下の例に限定されるものではない。
実施例及び比較例で用いた測定法及び評価方法は次のとおりである。
なお、下記において、「部」及び「%」とあるのは質量基準である。 Hereinafter, the present invention will be described in more detail by way of examples and comparative examples, but the present invention is not limited to the following examples as long as the gist thereof is not exceeded.
The measurement methods and evaluation methods used in the examples and comparative examples are as follows.
In the following, "part" and "%" are based on mass.
実施例及び比較例で用いた測定法及び評価方法は次のとおりである。
なお、下記において、「部」及び「%」とあるのは質量基準である。 Hereinafter, the present invention will be described in more detail by way of examples and comparative examples, but the present invention is not limited to the following examples as long as the gist thereof is not exceeded.
The measurement methods and evaluation methods used in the examples and comparative examples are as follows.
In the following, "part" and "%" are based on mass.
以下の成分を用意した。
The following ingredients were prepared.
<(メタ)アクリルアミド類(A)>
(A-1):N-メチロールアクリルアミド(笠野興産社製「N-MAM」)(水酸基価:487mgKOH/g、炭素-炭素二重結合含有量:26.7質量%)
(A-2):N-ヒドロキシエチルアクリルアミド(KJケミカルズ社製「HEAA」)(水酸基価:555mgKOH/g、炭素-炭素二重結合含有量:23.4質量%) <(Meth) acrylamides (A)>
(A-1): N-methylol acrylamide ("N-MAM" manufactured by Hino Kosan Co., Ltd.) (hydroxy value: 487 mg KOH / g, carbon-carbon double bond content: 26.7 mass%)
(A-2): N-hydroxyethyl acrylamide ("HEAA" manufactured by KJ Chemicals Ltd.) (hydroxy value: 555 mg KOH / g, carbon-carbon double bond content: 23.4 mass%)
(A-1):N-メチロールアクリルアミド(笠野興産社製「N-MAM」)(水酸基価:487mgKOH/g、炭素-炭素二重結合含有量:26.7質量%)
(A-2):N-ヒドロキシエチルアクリルアミド(KJケミカルズ社製「HEAA」)(水酸基価:555mgKOH/g、炭素-炭素二重結合含有量:23.4質量%) <(Meth) acrylamides (A)>
(A-1): N-methylol acrylamide ("N-MAM" manufactured by Hino Kosan Co., Ltd.) (hydroxy value: 487 mg KOH / g, carbon-carbon double bond content: 26.7 mass%)
(A-2): N-hydroxyethyl acrylamide ("HEAA" manufactured by KJ Chemicals Ltd.) (hydroxy value: 555 mg KOH / g, carbon-carbon double bond content: 23.4 mass%)
比較化合物として以下の化合物を用意した。
(A’-1):トリメチロールプロパンエチレンオキサイド変性トリアクリレート(全エチレンオキサイド単位=15/1分子)(東邦化学工業社製「T-70EA」) The following compounds were prepared as comparative compounds.
(A'-1): Trimethylolpropane ethylene oxide modified triacrylate (all ethylene oxide units = 15/1 molecule) ("T-70 EA" manufactured by Toho Chemical Industry Co., Ltd.)
(A’-1):トリメチロールプロパンエチレンオキサイド変性トリアクリレート(全エチレンオキサイド単位=15/1分子)(東邦化学工業社製「T-70EA」) The following compounds were prepared as comparative compounds.
(A'-1): Trimethylolpropane ethylene oxide modified triacrylate (all ethylene oxide units = 15/1 molecule) ("T-70 EA" manufactured by Toho Chemical Industry Co., Ltd.)
<架橋剤(B)>
(B-1):1,6-ヘキサメチレンジイソシアネート3量体骨格を有するノニオン系ブロックイソシアネート水分散体(Baxenden Chemicals Limited社製「Trixene aqua BI220」(固形分40%、イソシアネート基当量400g/mol(固形分値)))
(B-2):オキサゾリン基含有ポリマー水分散体(日本触媒社製「エポクロス WS-700」(固形分25%、オキサゾリン基当量220g/mol(固形分値))) <Crosslinking agent (B)>
(B-1): a nonionic block isocyanate aqueous dispersion having a 1,6-hexamethylene diisocyanate trimer skeleton (“Trixene aqua BI220” manufactured by Baxenden Chemicals Limited (solid content 40%, isocyanate group equivalent 400 g / mol ( Solid content value)))
(B-2): Oxazoline group-containing polymer water dispersion ("Epocross WS-700" manufactured by Nippon Shokubai Co., Ltd. (solid content 25%, oxazoline equivalent 220 g / mol (solid content value)))
(B-1):1,6-ヘキサメチレンジイソシアネート3量体骨格を有するノニオン系ブロックイソシアネート水分散体(Baxenden Chemicals Limited社製「Trixene aqua BI220」(固形分40%、イソシアネート基当量400g/mol(固形分値)))
(B-2):オキサゾリン基含有ポリマー水分散体(日本触媒社製「エポクロス WS-700」(固形分25%、オキサゾリン基当量220g/mol(固形分値))) <Crosslinking agent (B)>
(B-1): a nonionic block isocyanate aqueous dispersion having a 1,6-hexamethylene diisocyanate trimer skeleton (“Trixene aqua BI220” manufactured by Baxenden Chemicals Limited (solid content 40%, isocyanate group equivalent 400 g / mol ( Solid content value)))
(B-2): Oxazoline group-containing polymer water dispersion ("Epocross WS-700" manufactured by Nippon Shokubai Co., Ltd. (solid content 25%, oxazoline equivalent 220 g / mol (solid content value)))
<バインダー樹脂(C)>
(C-1):以下の製造例1により作製したポリエステル系樹脂の水性液(固形分濃度20%) <Binder resin (C)>
(C-1): aqueous liquid of polyester resin produced according to the following production example 1 (solid content concentration 20%)
(C-1):以下の製造例1により作製したポリエステル系樹脂の水性液(固形分濃度20%) <Binder resin (C)>
(C-1): aqueous liquid of polyester resin produced according to the following production example 1 (solid content concentration 20%)
〔製造例1〕
温度計、撹拌機、精留塔、窒素導入管の付いた反応缶に、多価カルボン酸成分としてテレフタル酸252部(1.517mol)、イソフタル酸135部(0.813mol)、5-ソジウムスルホイソフタル酸ジメチル60部(0.203mol)、ポリオール成分としてエチレングリコール248部(3.995mol)、ジエチレングリコール6部(0.057mol)、触媒として酢酸亜鉛(II)0.3部、三酸化二アンチモン0.4を仕込み、内温が200~240℃となるまで2時間かけて昇温し、240℃で3時間エステル化反応を行った。その後、系内を1mmHg程度まで減圧し、内温240℃で重縮合反応を行い、ポリエステル系樹脂を得た。
得られたポリエステル系樹脂は、酸価3mgKOH/g、数平均分子量8,300、重量平均分子量12,700、ガラス転移温度51℃であった。 Production Example 1
In a reaction vessel equipped with a thermometer, a stirrer, a rectification column, and a nitrogen inlet tube, 252 parts (1.517 mol) of terephthalic acid and 135 parts (0.813 mol) of isophthalic acid as polyvalent carboxylic acid components, 5-sodium 60 parts (0.203 mol) of dimethyl sulfoisophthalate, 248 parts (3.995 mol) of ethylene glycol as a polyol component, 6 parts (0.057 mol) of diethylene glycol, 0.3 parts of zinc (II) acetate as a catalyst, diantimony trioxide 0.4 was charged, the temperature was raised over 2 hours until the internal temperature reached 200 to 240 ° C., and the esterification reaction was carried out at 240 ° C. for 3 hours. Thereafter, the pressure in the system was reduced to about 1 mmHg, and a polycondensation reaction was performed at an internal temperature of 240 ° C. to obtain a polyester resin.
The obtained polyester resin had an acid value of 3 mg KOH / g, a number average molecular weight of 8,300, a weight average molecular weight of 12,700, and a glass transition temperature of 51 ° C.
温度計、撹拌機、精留塔、窒素導入管の付いた反応缶に、多価カルボン酸成分としてテレフタル酸252部(1.517mol)、イソフタル酸135部(0.813mol)、5-ソジウムスルホイソフタル酸ジメチル60部(0.203mol)、ポリオール成分としてエチレングリコール248部(3.995mol)、ジエチレングリコール6部(0.057mol)、触媒として酢酸亜鉛(II)0.3部、三酸化二アンチモン0.4を仕込み、内温が200~240℃となるまで2時間かけて昇温し、240℃で3時間エステル化反応を行った。その後、系内を1mmHg程度まで減圧し、内温240℃で重縮合反応を行い、ポリエステル系樹脂を得た。
得られたポリエステル系樹脂は、酸価3mgKOH/g、数平均分子量8,300、重量平均分子量12,700、ガラス転移温度51℃であった。 Production Example 1
In a reaction vessel equipped with a thermometer, a stirrer, a rectification column, and a nitrogen inlet tube, 252 parts (1.517 mol) of terephthalic acid and 135 parts (0.813 mol) of isophthalic acid as polyvalent carboxylic acid components, 5-sodium 60 parts (0.203 mol) of dimethyl sulfoisophthalate, 248 parts (3.995 mol) of ethylene glycol as a polyol component, 6 parts (0.057 mol) of diethylene glycol, 0.3 parts of zinc (II) acetate as a catalyst, diantimony trioxide 0.4 was charged, the temperature was raised over 2 hours until the internal temperature reached 200 to 240 ° C., and the esterification reaction was carried out at 240 ° C. for 3 hours. Thereafter, the pressure in the system was reduced to about 1 mmHg, and a polycondensation reaction was performed at an internal temperature of 240 ° C. to obtain a polyester resin.
The obtained polyester resin had an acid value of 3 mg KOH / g, a number average molecular weight of 8,300, a weight average molecular weight of 12,700, and a glass transition temperature of 51 ° C.
次に、得られたポリエステル系樹脂20部、脱イオン水80部、25%アンモニア水0.1部を反応器に仕込み、90℃に昇温し撹拌しながら溶解させ、固形分濃度20%のポリエステル系樹脂の水性液(水分散体)を調製した。
Next, 20 parts of the polyester resin thus obtained, 80 parts of deionized water, and 0.1 parts of 25% ammonia water are charged in a reactor, the temperature is raised to 90 ° C., and the mixture is dissolved while stirring. An aqueous liquid (water dispersion) of polyester resin was prepared.
<実施例1~5及び比較例1>
上記にて用意した(メタ)アクリルアミド類(A)及び架橋剤(B)を用いて、表1に示すとおりの固形分質量比となるよう、各成分を混合し、実施例1~5及び比較例1のプライマー組成物を調製した。 Examples 1 to 5 and Comparative Example 1
Each component is mixed using the (meth) acrylamides (A) and the crosslinking agent (B) prepared above so that the solid content mass ratio will be as shown in Table 1, and Examples 1 to 5 and Comparative The primer composition of Example 1 was prepared.
上記にて用意した(メタ)アクリルアミド類(A)及び架橋剤(B)を用いて、表1に示すとおりの固形分質量比となるよう、各成分を混合し、実施例1~5及び比較例1のプライマー組成物を調製した。 Examples 1 to 5 and Comparative Example 1
Each component is mixed using the (meth) acrylamides (A) and the crosslinking agent (B) prepared above so that the solid content mass ratio will be as shown in Table 1, and Examples 1 to 5 and Comparative The primer composition of Example 1 was prepared.
実施例1~4において、得られたプライマー組成物中における(メタ)アクリルアミド類(A)の水酸基と架橋剤(B)のイソシアネート基の含有比率(水酸基量:イソシアネート基量)(モル比)を下記式(III)によって求めた。また、実施例5においては、プライマー組成物中における(メタ)アクリルアミド類(A)の水酸基と架橋剤(B)のオキサゾリン基の含有比率(水酸基量:オキサゾリン基量)(モル比)を求めた。結果を表1に示す。
In Examples 1 to 4, the content ratio (hydroxyl content: isocyanate group content) (molar ratio) of the hydroxyl group of (meth) acrylamides (A) and the isocyanate group of the crosslinking agent (B) in the obtained primer composition It calculated | required by following formula (III). In Example 5, the content ratio (hydroxyl group content: oxazoline group content) (molar ratio) of the hydroxyl group of (meth) acrylamides (A) in the primer composition and the oxazoline group of the crosslinking agent (B) was determined. . The results are shown in Table 1.
水酸基量:イソシアネート基量(またはオキサゾリン基量)(モル比)={(Hm×Hn)/(Hmw)}:{Im/Imw}・・・式(III)
式(III)中、Hmは水酸基含有化合物の質量(g)、Hnは水酸基含有化合物の1分子当たりの水酸基数、Hmwは水酸基含有化合物の分子量(g/mol)、Imはイソシアネート基含有化合物(またはオキサゾリン基含有化合物)の質量(g)、Imwはイソシアネート基当量(またはオキサゾリン基当量)(g/mol)である。
なお、表1中では、水酸基量を100と換算したときの、水酸基量:イソシアネート基量(またはオキサゾリン基量)(モル比)を記載した。 Hydroxyl group content: isocyanate group content (or oxazoline group content) (molar ratio) = {(H m × H n) / (H mw)}: {I m / I mw} ··· formula (III)
In the formula (III), the mass of the H m of the hydroxyl group-containing compound (g), H n is the number of hydroxyl groups per molecule of hydroxyl group-containing compound, the molecular weight of the H mw the hydroxyl group-containing compound (g / mol), I m isocyanate The mass (g) and Imw of the group-containing compound (or the oxazoline group-containing compound) are isocyanate group equivalents (or oxazoline group equivalents) (g / mol).
In Table 1, the amount of hydroxyl groups: the amount of isocyanate groups (or the amount of oxazoline groups) (molar ratio) when the amount of hydroxyl groups is converted to 100 is described.
式(III)中、Hmは水酸基含有化合物の質量(g)、Hnは水酸基含有化合物の1分子当たりの水酸基数、Hmwは水酸基含有化合物の分子量(g/mol)、Imはイソシアネート基含有化合物(またはオキサゾリン基含有化合物)の質量(g)、Imwはイソシアネート基当量(またはオキサゾリン基当量)(g/mol)である。
なお、表1中では、水酸基量を100と換算したときの、水酸基量:イソシアネート基量(またはオキサゾリン基量)(モル比)を記載した。 Hydroxyl group content: isocyanate group content (or oxazoline group content) (molar ratio) = {(H m × H n) / (H mw)}: {I m / I mw} ··· formula (III)
In the formula (III), the mass of the H m of the hydroxyl group-containing compound (g), H n is the number of hydroxyl groups per molecule of hydroxyl group-containing compound, the molecular weight of the H mw the hydroxyl group-containing compound (g / mol), I m isocyanate The mass (g) and Imw of the group-containing compound (or the oxazoline group-containing compound) are isocyanate group equivalents (or oxazoline group equivalents) (g / mol).
In Table 1, the amount of hydroxyl groups: the amount of isocyanate groups (or the amount of oxazoline groups) (molar ratio) when the amount of hydroxyl groups is converted to 100 is described.
得られたプライマー組成物について、下記の方法に従いプリズム層形成用の無溶剤系紫外線硬化型樹脂組成物を硬化してなる樹脂層との密着性及び耐ブロッキング性を評価した。結果を表1に示す。
About the obtained primer composition, adhesiveness with the resin layer formed by hardening | curing a non-solvent type ultraviolet curable resin composition for prism layer formation according to the following method and blocking resistance were evaluated. The results are shown in Table 1.
〔密着性〕
上記調製したプライマー組成物を、組成物水性液の固形分が3%となるように脱イオン水で希釈し、プライマー組成物の塗液を調製した。調製した塗液をPETフィルム(東レ社製、ルミラーT60、厚み100μm)上にバーコーターNo.6にて塗布し、150℃で3分間乾燥させることで、厚み0.2μmのプライマー層を形成した。 [Adhesiveness]
The primer composition prepared above was diluted with deionized water so that the solid content of the composition aqueous solution was 3%, to prepare a coating solution of the primer composition. The coating solution thus prepared was coated on a PET film (Toray Industries, Inc., Lumirror T60, thickness 100 μm) with a bar coater No. The primer layer was applied at 6 and dried at 150 ° C. for 3 minutes to form a 0.2 μm thick primer layer.
上記調製したプライマー組成物を、組成物水性液の固形分が3%となるように脱イオン水で希釈し、プライマー組成物の塗液を調製した。調製した塗液をPETフィルム(東レ社製、ルミラーT60、厚み100μm)上にバーコーターNo.6にて塗布し、150℃で3分間乾燥させることで、厚み0.2μmのプライマー層を形成した。 [Adhesiveness]
The primer composition prepared above was diluted with deionized water so that the solid content of the composition aqueous solution was 3%, to prepare a coating solution of the primer composition. The coating solution thus prepared was coated on a PET film (Toray Industries, Inc., Lumirror T60, thickness 100 μm) with a bar coater No. The primer layer was applied at 6 and dried at 150 ° C. for 3 minutes to form a 0.2 μm thick primer layer.
次に、プリズム層形成用の無溶剤系紫外線硬化型樹脂組成物「サンラッドA」(三洋化成工業社製)を上記プライマー層の上にアプリケーターを用いて塗布し、続いて塗布面から13cmの高さにセットした80W/cmの照射強度を有する高圧水銀ランプを用いて紫外線を450mJ/cm2で照射することで紫外線硬化型樹脂組成物を硬化させ、厚み25μmの樹脂層を形成した。
Next, a solvent-free ultraviolet curable resin composition "Sun Rad A" (manufactured by Sanyo Chemical Industries, Ltd.) for forming a prism layer is applied on the above primer layer using an applicator, and subsequently 13 cm high from the coated surface The ultraviolet ray curable resin composition was cured by irradiating ultraviolet rays at 450 mJ / cm 2 using a high pressure mercury lamp having an irradiation intensity of 80 W / cm set at a height to form a 25 μm thick resin layer.
このようにして形成した紫外線硬化樹脂層に1mm2のクロスカットを100個入れ、その上にニチバン社製のセロテープ(登録商標)を貼り付け、テープ上をプラスチック消しゴムで擦って十分に密着させた後、90°方向に急速に剥離し、樹脂層が残存したマス数により密着性評価を行った。評価基準は以下のとおりであり、◎及び○を密着性良好とした。
100 crosscuts of 1 mm 2 were placed in the UV curable resin layer formed in this way, Sellotape (registered trademark) made by Nichiban Co. was affixed on top of it, and the tape was rubbed with a plastic eraser to make it fully adhere After that, peeling was performed rapidly in the 90 ° direction, and adhesion was evaluated based on the number of squares on which the resin layer remained. The evaluation criteria are as follows, and 及 び and を were regarded as having good adhesion.
(評価基準)
◎:98/100以上(残存個数/測定個数)
○:86/100以上、97/100以下
△:66/100以上、85/100以下
×:65/100以下 (Evaluation criteria)
:: 98/100 or more (remaining number / measured number)
○: 86/100 or more, 97/100 or less Δ: 66/100 or more, 85/100 or less ×: 65/100 or less
◎:98/100以上(残存個数/測定個数)
○:86/100以上、97/100以下
△:66/100以上、85/100以下
×:65/100以下 (Evaluation criteria)
:: 98/100 or more (remaining number / measured number)
○: 86/100 or more, 97/100 or less Δ: 66/100 or more, 85/100 or less ×: 65/100 or less
〔耐ブロッキング性〕
上記調製したプライマー組成物を、組成物水性液の固形分が20%となるように脱イオン水で希釈し、プライマー組成物の塗液を調製した。調製した塗液をPETフィルム(東レ社製、ルミラーT60、厚み100μm)上にバーコーターNo.10にて塗布し、150℃で3分間乾燥させることで、厚み2μmのプライマー層を形成した。 [Blocking resistance]
The primer composition prepared above was diluted with deionized water so that the solid content of the composition aqueous solution was 20%, to prepare a coating solution of the primer composition. The coating solution thus prepared was coated on a PET film (Toray Industries, Inc., Lumirror T60, thickness 100 μm) with a bar coater No. The primer layer was formed to a thickness of 2 μm by coating at 10 and drying at 150 ° C. for 3 minutes.
上記調製したプライマー組成物を、組成物水性液の固形分が20%となるように脱イオン水で希釈し、プライマー組成物の塗液を調製した。調製した塗液をPETフィルム(東レ社製、ルミラーT60、厚み100μm)上にバーコーターNo.10にて塗布し、150℃で3分間乾燥させることで、厚み2μmのプライマー層を形成した。 [Blocking resistance]
The primer composition prepared above was diluted with deionized water so that the solid content of the composition aqueous solution was 20%, to prepare a coating solution of the primer composition. The coating solution thus prepared was coated on a PET film (Toray Industries, Inc., Lumirror T60, thickness 100 μm) with a bar coater No. The primer layer was formed to a thickness of 2 μm by coating at 10 and drying at 150 ° C. for 3 minutes.
上記で得られたプライマー層付きPETフィルム2枚を、一方のプライマー層付きPETフィルムのプライマー層側の面と他方のプライマー層付きPETフィルムの基材フィルム側の面(プライマー層が設けられていない未処理面)とが接するように重ね、6.2g/cm2の圧力をかけた状態で23℃、相対湿度50%の環境下に一晩静置した。その後、2枚のプライマー層付きPETフィルムの密着状態を確認することにより、耐ブロッキング性を評価した。評価基準は以下のとおりである。
The two PET films with primer layer obtained above, the surface on the primer layer side of one of the PET film with primer layer and the surface on the base film side of the other PET film with primer layer (the primer layer is not provided It piled up so that it might contact | connect an untreated surface, and it left still in 23 degreeC and the environment of 50% of a relative humidity in the state which applied the pressure of 6.2 g / cm < 2 > overnight. Then, the blocking resistance was evaluated by confirming the adhesion state of two PET film with a primer layer. Evaluation criteria are as follows.
(評価基準)
○:2枚のプライマー層付きPETフィルムに密着が見られない、又は、2枚のプライマー層付きPETフィルムが簡単に剥がれ、プライマー層の未処理面への移行や融着痕が見られない。
×:2枚のプライマー層付きPETフィルムが密着している、又は、2枚のプライマー層付きPETフィルムを剥がした際にプライマー層の未処理面への移行や融着痕が見られる。 (Evaluation criteria)
Good: No adhesion is observed on the two PET film with primer layer, or the two PET film with primer layer is easily peeled off, and migration to the non-treated surface of the primer layer and fusion scar are not observed.
X: Two PET film with primer layer is in close contact, or migration of the primer layer to an untreated surface or a fusion scar is observed when the two PET film with primer layer is peeled off.
○:2枚のプライマー層付きPETフィルムに密着が見られない、又は、2枚のプライマー層付きPETフィルムが簡単に剥がれ、プライマー層の未処理面への移行や融着痕が見られない。
×:2枚のプライマー層付きPETフィルムが密着している、又は、2枚のプライマー層付きPETフィルムを剥がした際にプライマー層の未処理面への移行や融着痕が見られる。 (Evaluation criteria)
Good: No adhesion is observed on the two PET film with primer layer, or the two PET film with primer layer is easily peeled off, and migration to the non-treated surface of the primer layer and fusion scar are not observed.
X: Two PET film with primer layer is in close contact, or migration of the primer layer to an untreated surface or a fusion scar is observed when the two PET film with primer layer is peeled off.
表1の結果から、実施例1~5のプライマー組成物は、(メタ)アクリルアミド類(A)と架橋剤(B)を含有するものであるので、基材フィルムと樹脂層の双方との密着性に優れ、また、耐ブロッキング性にも優れることが判明した。
これに対し、比較例1は、(メタ)アクリルアミド類(A)ではなく、アクリレート化合物を使用しているため、耐ブロッキング性に劣るものであった。 From the results of Table 1, since the primer compositions of Examples 1 to 5 contain (meth) acrylamides (A) and a crosslinking agent (B), adhesion between both the substrate film and the resin layer It turned out that it is excellent in quality and also excellent in blocking resistance.
On the other hand, Comparative Example 1 was inferior in blocking resistance because it used an acrylate compound instead of (meth) acrylamides (A).
これに対し、比較例1は、(メタ)アクリルアミド類(A)ではなく、アクリレート化合物を使用しているため、耐ブロッキング性に劣るものであった。 From the results of Table 1, since the primer compositions of Examples 1 to 5 contain (meth) acrylamides (A) and a crosslinking agent (B), adhesion between both the substrate film and the resin layer It turned out that it is excellent in quality and also excellent in blocking resistance.
On the other hand, Comparative Example 1 was inferior in blocking resistance because it used an acrylate compound instead of (meth) acrylamides (A).
<実施例6~8>
上記にて用意した(メタ)アクリルアミド類(A)、架橋剤(B)及びバインダー樹脂(C)を用いて、表2に示すとおりの固形分質量比となるよう、各成分を混合し、実施例6~8のプライマー組成物を調製した。 Examples 6 to 8
Using the (meth) acrylamides (A), the crosslinking agent (B) and the binder resin (C) prepared as described above, the respective components are mixed so as to have a solid content mass ratio as shown in Table 2 The primer compositions of Examples 6-8 were prepared.
上記にて用意した(メタ)アクリルアミド類(A)、架橋剤(B)及びバインダー樹脂(C)を用いて、表2に示すとおりの固形分質量比となるよう、各成分を混合し、実施例6~8のプライマー組成物を調製した。 Examples 6 to 8
Using the (meth) acrylamides (A), the crosslinking agent (B) and the binder resin (C) prepared as described above, the respective components are mixed so as to have a solid content mass ratio as shown in Table 2 The primer compositions of Examples 6-8 were prepared.
得られたプライマー組成物中における(メタ)アクリルアミド類(A)の水酸基と架橋剤(B)のイソシアネート基の含有比率(水酸基量:イソシアネート基量)(モル比)を実施例1と同様にして求めた。結果を表2に示す。
In the same manner as in Example 1, the content ratio (hydroxyl group content: isocyanate group content) (molar ratio) of the hydroxyl group of (meth) acrylamides (A) and the isocyanate group of the crosslinking agent (B) in the obtained primer composition I asked. The results are shown in Table 2.
得られたプライマー組成物について、上記記載のプリズム層形成用の無溶剤系紫外線硬化型樹脂組成物を硬化してなる樹脂層との密着性及び耐ブロッキング性を評価し、さらに下記の方法に従い透明性を評価した。結果を表2に示す。
The adhesion and blocking resistance of the obtained primer composition with the resin layer formed by curing the solventless ultraviolet curable resin composition for forming a prism layer described above are evaluated according to the following method. The sex was evaluated. The results are shown in Table 2.
〔透明性〕
上記調製したプライマー組成物を、組成物水性液の固形分が3%となるように脱イオン水で希釈し、プライマー組成物の塗液を調製した。調製した塗液をPETフィルム(東レ社製、ルミラーT60、厚み100μm)上にバーコーターNo.6にて塗布し、150℃で3分間乾燥させることで、厚み0.2μmのプライマー層を形成した。
上記で得られたプライマー層付きPETフィルムを目視にて観察し、下記の評価基準に従って透明性を評価した。 〔transparency〕
The primer composition prepared above was diluted with deionized water so that the solid content of the composition aqueous solution was 3%, to prepare a coating solution of the primer composition. The coating solution thus prepared was coated on a PET film (Toray Industries, Inc., Lumirror T60, thickness 100 μm) with a bar coater No. The primer layer was applied at 6 and dried at 150 ° C. for 3 minutes to form a 0.2 μm thick primer layer.
The PET film with a primer layer obtained above was observed visually, and transparency was evaluated according to the following evaluation criteria.
上記調製したプライマー組成物を、組成物水性液の固形分が3%となるように脱イオン水で希釈し、プライマー組成物の塗液を調製した。調製した塗液をPETフィルム(東レ社製、ルミラーT60、厚み100μm)上にバーコーターNo.6にて塗布し、150℃で3分間乾燥させることで、厚み0.2μmのプライマー層を形成した。
上記で得られたプライマー層付きPETフィルムを目視にて観察し、下記の評価基準に従って透明性を評価した。 〔transparency〕
The primer composition prepared above was diluted with deionized water so that the solid content of the composition aqueous solution was 3%, to prepare a coating solution of the primer composition. The coating solution thus prepared was coated on a PET film (Toray Industries, Inc., Lumirror T60, thickness 100 μm) with a bar coater No. The primer layer was applied at 6 and dried at 150 ° C. for 3 minutes to form a 0.2 μm thick primer layer.
The PET film with a primer layer obtained above was observed visually, and transparency was evaluated according to the following evaluation criteria.
(評価基準)
○:透明性が高く、目視ではフィルムのくもりや造膜不良等が確認されない。
△:やや透明性に欠け、光にかざすと目視にてフィルムのくもりや造膜不良等が確認される。
×:透明性に欠け、目視にてフィルムのくもりや造膜不良等がはっきりと確認される。 (Evaluation criteria)
Good: The transparency is high, and neither cloudiness of the film nor film formation defect is visually confirmed.
Δ: Slightly lacking in transparency, when exposed to light, clouding of the film, poor film formation and the like are confirmed visually.
X: Lack of transparency, clouding of the film, poor film formation, etc. are clearly confirmed visually.
○:透明性が高く、目視ではフィルムのくもりや造膜不良等が確認されない。
△:やや透明性に欠け、光にかざすと目視にてフィルムのくもりや造膜不良等が確認される。
×:透明性に欠け、目視にてフィルムのくもりや造膜不良等がはっきりと確認される。 (Evaluation criteria)
Good: The transparency is high, and neither cloudiness of the film nor film formation defect is visually confirmed.
Δ: Slightly lacking in transparency, when exposed to light, clouding of the film, poor film formation and the like are confirmed visually.
X: Lack of transparency, clouding of the film, poor film formation, etc. are clearly confirmed visually.
表2の結果から、実施例6~8のプライマー組成物は、(メタ)アクリルアミド類(A)、架橋剤(B)に加え、更にバインダー樹脂(C)としてポリエステル系樹脂を含有するものであり、これにより、透明性にも優れたものとなることが判明した。
From the results in Table 2, the primer compositions of Examples 6 to 8 contain a polyester resin as a binder resin (C) in addition to the (meth) acrylamides (A) and the crosslinking agent (B). By this, it turned out that the transparency is also excellent.
本発明を詳細にまた特定の実施態様を参照して説明したが、本発明の精神と範囲を逸脱することなく様々な変更や修正を加えることができることは当業者にとって明らかである。本出願は2017年6月30日出願の日本特許出願(特願2017-129132)に基づくものであり、その内容はここに参照として取り込まれる。
Although the invention has been described in detail and with reference to specific embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention. This application is based on Japanese Patent Application (Japanese Patent Application No. 2017-129132) filed on June 30, 2017, the contents of which are incorporated herein by reference.
本発明のプライマー組成物は、基材フィルムのプライマーとして好適に用いることができる。また、得られるプライマー層付き基材フィルムは、活性エネルギー線硬化性樹脂組成物が硬化してなるコーティング層との密着性に優れるものであり、例えば、ラベルシートや印刷用シート、ハードコートフィルム、プリズムシートなど、フィルム上にコーティング層を設けてなるシートとして有用であり、特にはプリズムシートとして有用である。
The primer composition of the present invention can be suitably used as a primer for a substrate film. Moreover, the base film with a primer layer obtained is excellent in adhesiveness with the coating layer formed by curing of the active energy ray curable resin composition, and, for example, a label sheet, a sheet for printing, a hard coat film, It is useful as a sheet which provides a coating layer on a film, such as a prism sheet, and is particularly useful as a prism sheet.
Claims (14)
- (メタ)アクリルアミド類(A)及び架橋剤(B)を含有するプライマー組成物。 Primer composition containing (meth) acrylamides (A) and a crosslinking agent (B).
- 前記架橋剤(B)が、イソシアネート系化合物、オキサゾリン系化合物、エポキシ系化合物、カルボジイミド系化合物、アミン系化合物、金属系化合物、アジリジン系化合物、ヒドラジン系化合物、ヒドラジド系化合物及びメラミン系化合物からなる群から選択される少なくとも1種の化合物である請求項1に記載のプライマー組成物。 A group in which the crosslinking agent (B) comprises an isocyanate compound, an oxazoline compound, an epoxy compound, a carbodiimide compound, an amine compound, a metal compound, an aziridine compound, a hydrazine compound, a hydrazide compound and a melamine compound The primer composition according to claim 1, which is at least one compound selected from the group consisting of
- 前記(メタ)アクリルアミド類(A)が水酸基含有(メタ)アクリルアミド類である請求項1または2に記載のプライマー組成物。 The primer composition according to claim 1 or 2, wherein the (meth) acrylamides (A) are hydroxyl group-containing (meth) acrylamides.
- 前記(メタ)アクリルアミド類(A)中の炭素-炭素二重結合含有量が、1~40質量%である請求項1~3のいずれか1項に記載のプライマー組成物。 The primer composition according to any one of claims 1 to 3, wherein the carbon-carbon double bond content in the (meth) acrylamides (A) is 1 to 40% by mass.
- プライマー組成物中における(メタ)アクリルアミド類(A)の炭素-炭素二重結合含有量が、0.5~35質量%である請求項1~4のいずれか1項に記載のプライマー組成物。 5. The primer composition according to any one of claims 1 to 4, wherein the carbon-carbon double bond content of (meth) acrylamides (A) in the primer composition is 0.5 to 35% by mass.
- 前記(メタ)アクリルアミド類(A)と前記架橋剤(B)の含有比率(質量比)が10:90~90:10である請求項1~5のいずれか1項に記載のプライマー組成物。 The primer composition according to any one of claims 1 to 5, wherein the content ratio (mass ratio) of the (meth) acrylamides (A) to the crosslinking agent (B) is 10:90 to 90:10.
- 更に、バインダー樹脂(C)を含有する請求項1~6のいずれか1項に記載のプライマー組成物。 The primer composition according to any one of claims 1 to 6, further comprising a binder resin (C).
- 前記バインダー樹脂(C)が、ポリエステル系樹脂である請求項7に記載のプライマー組成物。 The primer composition according to claim 7, wherein the binder resin (C) is a polyester resin.
- プライマー組成物中の前記バインダー樹脂(C)の含有量が、1~70質量%である請求項7または8に記載のプライマー組成物。 The primer composition according to claim 7 or 8, wherein the content of the binder resin (C) in the primer composition is 1 to 70% by mass.
- 請求項1~9のいずれか1項に記載のプライマー組成物が、水性溶媒に溶解又は分散されてなる水性液。 An aqueous liquid comprising the primer composition according to any one of claims 1 to 9 dissolved or dispersed in an aqueous solvent.
- 基材フィルム上に、請求項1~9のいずれか1項に記載のプライマー組成物からなるプライマー層を有するプライマー層付き基材フィルム。 A substrate film with a primer layer having a primer layer comprising the primer composition according to any one of claims 1 to 9 on a substrate film.
- 請求項11に記載のプライマー層付き基材フィルムのプライマー層上に、プリズム層を有するプリズムシート。 A prism sheet having a prism layer on the primer layer of the substrate film with a primer layer according to claim 11.
- 前記プリズム層が、無溶剤系活性エネルギー線硬化性樹脂組成物の硬化物である請求項12に記載のプリズムシート。 The prism sheet according to claim 12, wherein the prism layer is a cured product of a solventless active energy ray curable resin composition.
- (メタ)アクリルアミド類(A)及び架橋剤(B)を含有する組成物の、プライマー組成物としての使用。 Use of a composition containing (meth) acrylamides (A) and a crosslinking agent (B) as a primer composition.
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH02182775A (en) * | 1989-01-09 | 1990-07-17 | Toshiba Silicone Co Ltd | Primer composition |
JP2011016963A (en) * | 2009-07-10 | 2011-01-27 | Three M Innovative Properties Co | Primer composition for viscoelastic damper, and the resultant viscoelastic damper |
JP2012067224A (en) * | 2010-09-24 | 2012-04-05 | Kansai Paint Co Ltd | Aqueous primer composition |
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JP2009149715A (en) * | 2007-12-19 | 2009-07-09 | Kansai Paint Co Ltd | Composition for hydrophilization treatment |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH02182775A (en) * | 1989-01-09 | 1990-07-17 | Toshiba Silicone Co Ltd | Primer composition |
JP2011016963A (en) * | 2009-07-10 | 2011-01-27 | Three M Innovative Properties Co | Primer composition for viscoelastic damper, and the resultant viscoelastic damper |
JP2012067224A (en) * | 2010-09-24 | 2012-04-05 | Kansai Paint Co Ltd | Aqueous primer composition |
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