WO2019001181A1 - Blast furnace smelting method for high-grade, vanadium rich, chromium-bearing vanadium–titanium magnetite (cvtm) concentrate - Google Patents

Blast furnace smelting method for high-grade, vanadium rich, chromium-bearing vanadium–titanium magnetite (cvtm) concentrate Download PDF

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WO2019001181A1
WO2019001181A1 PCT/CN2018/088041 CN2018088041W WO2019001181A1 WO 2019001181 A1 WO2019001181 A1 WO 2019001181A1 CN 2018088041 W CN2018088041 W CN 2018088041W WO 2019001181 A1 WO2019001181 A1 WO 2019001181A1
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vanadium
blast furnace
iron
grade
concentrate
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PCT/CN2018/088041
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Chinese (zh)
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薛向新
张勇
姜涛
张志祥
杨松陶
周密
张显峰
程功金
姚本金
周晟程
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东北大学
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B5/00Making pig-iron in the blast furnace
    • C21B5/02Making special pig-iron, e.g. by applying additives, e.g. oxides of other metals
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B5/00Making pig-iron in the blast furnace
    • C21B5/007Conditions of the cokes or characterised by the cokes used
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B5/00Making pig-iron in the blast furnace
    • C21B5/04Making slag of special composition
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/16Sintering; Agglomerating
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/24Binding; Briquetting ; Granulating
    • C22B1/2406Binding; Briquetting ; Granulating pelletizing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/24Binding; Briquetting ; Granulating
    • C22B1/242Binding; Briquetting ; Granulating with binders
    • C22B1/243Binding; Briquetting ; Granulating with binders inorganic

Definitions

  • the above-mentioned massive iron ore has an iron grade TFe of 30 to 60% and a particle size of 6 to 40 mm.
  • the temperature at which the slag can be operated during slag formation is greater than 150 °C.
  • the presence of CaO improves the conditions for silicon reduction of vanadium oxide.
  • the increase of sinter alkalinity increases the CaO content in the sinter and the SiO 2 content does not change, thus promoting the reduction of vanadium by silicon.
  • the increase in sinter alkalinity in the integrated charge is beneficial to the reduction of V element.
  • the invention has the following effects:
  • the silicon content of pig iron is reduced, and the average value of pig iron composition is divided into L04-2 grade iron according to national standard, and the vanadium content exceeds the national vanadium-bearing pig iron standard;
  • the utilization coefficient of the blast furnace is increased to 3.7-4.0t/m 3 ⁇ d, the coal ratio is increased, the comprehensive coke ratio is greatly reduced, and the metal yield is kept at a high level.
  • the high-grade high-vanadium-containing chromium-type vanadium-titanium magnet concentrate concentrate in the embodiment of the present invention has an iron grade TFe of 58 to 68%, and contains TiO 2 4 to 12% by weight, Cr 2 O 5 0.1 to 1%, and V.
  • the actual wind speed of the control tuyere is 170m/s
  • the wind temperature is 1200°C
  • the temperature of the vault is controlled at 1285°C
  • the air supply temperature is not lower than 1000°C
  • the temperature during combustion does not exceed 1300°C
  • the temperature of the exhaust gas is controlled to ⁇ 350.
  • the oxygen content of the flue gas is ⁇ 0.5%
  • the net gas pressure is ⁇ 5KPa
  • the air supply time of the hot blast stove is 50min;
  • the melting temperature of slag is 1350 °C
  • the viscosity of slag at 1400 °C is 9.1 Pa ⁇ s
  • the binary alkalinity is controlled at 1.15
  • the mass percentage of MgO is 13%
  • the mass percentage of TiO 2 is 6.
  • the mass percentage of Al 2 O 3 is 12%
  • the mass percentage of V 2 O 5 is 0.13%;
  • the high-grade high-vanadium-containing chromium-type vanadium-titanium magnet concentrate powder in the pellet is 70% by weight, the bentonite is 1.2% by weight, and the rest is fine iron concentrate powder; the pellet is sintered at 1150 °C. 20 minutes, made into pellets;

Abstract

A blast furnace smelting method for high-grade, vanadium rich, chromium-bearing vanadium-titanium magnetite (CVTM) concentrate. The method is carried out according to the following steps : (1) mixing high-grade, vanadium rich, CVTM concentrate powder, iron concentrate powder, magnesite, lime, return fines, and a fuel to produce high-magnesium sintered ore; (2) pressing the high-grade, vanadium rich, CVTM concentrate powder, bentonite, and the fuel into pellets; (3) mixing the high-magnesium sintered ore and the pellets, and adding lump iron ore to form a blast furnace charge; (4) initiating blast furnace smelting, comprising configuring a charging system, an air supply system, a heating system, and a slagging system with a wind temperature of 1100-1200°C, a coke ratio of 330-380 kg/t, and a coal ratio of 160-200 kg/t; and (5) discharging molten iron once every 70-90 min with a molten iron temperature of 1430-1500°C.

Description

一种高品位高钒含铬型钒钛磁铁精矿的高炉冶炼方法Blast furnace smelting method for high grade high vanadium chromium-containing vanadium-titanium magnet concentrate 技术领域Technical field
本发明属于冶金技术领域,特别涉及一种高品位高钒含铬型钒钛磁铁精矿的高炉冶炼方法。The invention belongs to the technical field of metallurgy, and particularly relates to a blast furnace smelting method for high-grade high vanadium chromium-containing vanadium-titanium magnetite concentrate.
背景技术Background technique
高钒含铬型钒钛磁铁矿钒资源储量大,在全世界广有分布,如俄罗斯库拉那赫矿、中国攀西红格矿和承德超贫矿等,尽管近些年针对钒钛磁铁矿的非高炉流程研究取得了一些研究成果,但是高炉流程在现在以及将来一段时间内仍然是实现钒钛磁铁矿资源大规模工业化利用的最主要的流程。为实现高钒含铬型钒钛磁铁矿资源的高水平的大规模的开发利用,综合回收铁、钒、钛、铬等有价组元,对高品位高钒含铬型钒钛磁铁精矿(60%<TFe<67%、0.3%<V 2O 5<1.5%、0.2%<Cr 2O 3<1.0%、2.0%<TiO 2<12.0%)进行高炉高效冶炼势在必行。 High vanadium-containing chromium-type vanadium-titanium magnetite has a large reserve of vanadium resources and is widely distributed throughout the world, such as the Kulanagh mine in Russia, the Pangehong mine in China, and the Chengde super-poor mine, although in recent years, it has been targeted at vanadium and titanium. The research on non-blast furnace process of magnetite has achieved some research results, but the blast furnace process is still the most important process for realizing large-scale industrial utilization of vanadium-titanium magnetite resources for a while and for some time. In order to realize high-level large-scale development and utilization of high vanadium-containing chromium-type vanadium-titanium magnetite resources, comprehensive recovery of valuable components such as iron, vanadium, titanium and chromium, and high-grade high vanadium-containing chromium-type vanadium-titanium magnets It is imperative to carry out high-efficiency smelting of blast furnaces (60% <TFe < 67%, 0.3% < V 2 O 5 < 1.5%, 0.2% < Cr 2 O 3 <1.0%, 2.0% < TiO 2 <12.0%).
高品位高钒含铬型钒钛磁铁精矿的TiO 2和Al 2O 3含量较高,高炉生产中会导致高炉炉渣中TiO 2和Al 2O 3的含量有所增加,导致炉渣粘度升高,由此带来炉渣脱硫能力降低以及渣铁分离困难等一系列问题。高品位高钒含铬型钒钛磁铁精矿所含的V 2O 5对熔渣的熔化性温度作用明显,Cr 2O 3也有影响,熔渣的高温粘度整体呈先升高后降低的趋势。 High-grade high-chromium containing vanadium and titanium, vanadium magnetite concentrate of TiO 2 and Al 2 O 3 content higher, will lead blast furnace blast slag content of TiO 2 and Al 2 O 3 is increased, resulting in increased slag viscosity This leads to a series of problems such as reduced slag desulfurization capacity and difficulty in slag separation. The V 2 O 5 contained in the high-grade high-vanadium-containing chromium-type vanadium-titanium magnetite concentrate has obvious effect on the melting temperature of the slag, and Cr 2 O 3 also has an effect. The high-temperature viscosity of the slag generally increases first and then decreases. .
发明内容Summary of the invention
本发明的目的是提供一种高品位高钒含铬型钒钛磁铁精矿的高炉冶炼方法,通过对普通高炉冶炼和操作参数的调整生产优质含钒铁水,为转炉炼钢和提钒提供必要的系统保证。The object of the present invention is to provide a blast furnace smelting method for high-grade high-vanadium chromium-containing vanadium-titanium magnetite concentrate, which is capable of producing high-quality vanadium-containing molten iron by adjusting ordinary blast furnace smelting and operating parameters, and providing necessary for converter steelmaking and vanadium extraction. System guarantee.
本发明的方法按以下步骤进行:The method of the invention proceeds as follows:
1、将高品位高钒含铬型钒钛磁铁精矿粉、铁精矿粉、菱镁矿、石灰、返矿和燃料混合均匀,全部物料中高品位高钒含铬型钒钛矿粉的重量百分比为20~60%,铁精矿粉的重量百分比为15~20%,菱镁矿的重量百分比为1~5%,石灰的重量百分比5~10%,燃料的重量百分比为4~6%,其余为返矿;将混合后的全部物料在1230~1280℃烧结40~55min,制成高镁烧结矿;1. Mix high-grade high vanadium-containing vanadium-titanium magnetite concentrate powder, iron concentrate powder, magnesite, lime, return mine and fuel, and the weight of high-grade high vanadium-containing chromium-type vanadium-titanium powder in all materials. The percentage is 20-60%, the weight percentage of iron concentrate powder is 15-20%, the weight percentage of magnesite is 1-5%, the weight percentage of lime is 5-10%, and the weight percentage of fuel is 4-6%. The rest is returned to the mine; all the mixed materials are sintered at 1230 ~ 1280 ° C for 40 ~ 55min to make high magnesium sintered ore;
2、将高品位高钒含铬型钒钛磁铁精矿粉、膨润土和细铁精矿粉混合并制成球团,球团中的高品位高钒含铬型钒钛矿粉的重量百分比为60~90%,膨润土的重量百分比为1~1.5%,其余为细铁精矿粉;将球团在1120~1150℃焙烧20~40min,制成球团矿;2. Mixing high-grade high-vanadium-containing vanadium-titanium magnetite concentrate powder, bentonite and fine iron concentrate powder into pellets, and the weight percentage of high-grade high-vanadium-containing chromium-type vanadium-titanium powder in the pellet is 60 to 90%, the weight percentage of bentonite is 1 to 1.5%, and the rest is fine iron concentrate powder; the pellet is baked at 1120 to 1150 ° C for 20 to 40 minutes to form pellets;
3、将高镁烧结矿和球团矿混合,加入块铁矿,制成高炉炉料,高炉炉料中烧结矿的重量百分比为55~74%,球团矿的重量百分比为21~40%,块铁矿的重量百分比为5~10%;高炉炉料和焦炭分别采用5mm矿石振动筛和25mm焦炭振动筛筛分,筛上的高炉炉料和焦炭通过 称量后装入高炉;装料时加入的焦炭量按焦比为330~380kg/t;3. Mixing high-magnesium sinter and pellets, adding lump iron ore to make blast furnace charge, the weight percentage of sinter in the blast furnace charge is 55-74%, and the weight percentage of pellets is 21-40%. The weight percentage of iron ore is 5-10%; the blast furnace charge and coke are respectively sieved by 5mm ore vibrating screen and 25mm coke vibrating sieve. The blast furnace charge and coke on the sieve are weighed and charged into the blast furnace; the coke added during charging The amount of coke is 330-380kg/t;
4、启动高炉冶炼,包括装料制度、送风制度、热制度和造渣制度;具体操作如下:4. Start blast furnace smelting, including charging system, air supply system, heat system and slagging system; the specific operations are as follows:
4.1、将高炉炉料通过料车按倒分装装入高炉中;4.1. The blast furnace charge is loaded into the blast furnace by means of the dump truck;
4.2、高炉冶炼时,控制风口实际风速170~200m/s,使用风温1100~1200℃,拱顶温度控制在1245~1285℃,送风温度不低于1000℃,燃烧时温度不超过1300℃,控制废气温度≤350℃,烟气含氧量<0.5%,净煤气压力为≥5KPa;热风炉送风时间为50~100min;4.2. When blast furnace smelting, the actual wind speed of the control tuyere is 170-200m/s, the wind temperature is 1100~1200°C, the temperature of the vault is controlled at 1245~1285°C, the air supply temperature is not lower than 1000°C, and the temperature during combustion is not more than 1300°C. , control exhaust gas temperature ≤ 350 ° C, flue gas oxygen content <0.5%, net gas pressure ≥ 5KPa; hot blast stove air supply time is 50 ~ 100min;
4.3、原煤经磨煤机磨制成-200目的部分占总重量70%以上的煤粉,高炉冶炼时,向高炉中通入的煤粉用量按煤比为160~200kg/t;4.3. The raw coal is ground by a coal mill to a coal powder of -200 mesh, which accounts for more than 70% of the total weight. When the blast furnace is smelted, the amount of coal powder that is fed into the blast furnace is 160-200 kg/t according to the coal ratio;
4.4、高炉冶炼造渣时,控制炉渣的熔化温度在1300~1400℃,炉渣1400℃时的黏度<10Pa·s,二元碱度控制在1.15~1.20,MgO的质量百分比为13~15%,TiO 2的质量百分比为5~20%,Al 2O 3的质量百分比为12~16%,V 2O 5的质量百分比为0.1~0.3%; 4.4. When smelting slag in blast furnace, the melting temperature of slag is controlled at 1300~1400°C, the viscosity at 1400°C is less than 10Pa·s, the binary alkalinity is controlled at 1.15~1.20, and the mass percentage of MgO is 13~15%. The mass percentage of TiO 2 is 5 to 20%, the mass percentage of Al 2 O 3 is 12 to 16%, and the mass percentage of V 2 O 5 is 0.1 to 0.3%;
5、铁水每70~90min出铁一次;出铁前5分钟启动开口机准备打铁口,开始出铁,通过主沟和撇渣器得到铁水和炉渣,完成高炉冶炼;铁水温度1430~1500℃,按重量百分比铁水含硅0.30~0.60%,硫0.015~0.030%,Ti 0.15~0.30%,V 0.25~0.60%。5. The molten iron is ironed every 70~90min; the opening machine is ready to hit the iron mouth 5 minutes before the tapping, and the iron is started. The molten iron and slag are obtained through the main ditch and the skimmer to complete the blast furnace smelting; the molten iron temperature is 1430~1500°C. The molten iron contains 0.30 to 0.60% of silicon, 0.015 to 0.030% of sulfur, 0.15 to 0.30% of Ti, and 0.25 to 0.60% of V by weight.
上述方法中,金属Fe的收得率≥98%,V的收得率≥80%,Ti的收得率≥85%。In the above method, the yield of metal Fe is ≥98%, the yield of V is ≥80%, and the yield of Ti is ≥85%.
上述的球团矿的粒度8~25mm。The above pellets have a particle size of 8 to 25 mm.
上述的高品位高钒含铬型钒钛磁铁精矿粉的铁品位TFe为58~68%,碱度为0.2~0.5,按重量百分比含TiO 24~12%、Cr 2O 50.1~1%、V 2O 50.2%~1.5%;其中步骤1中的高钒含铬型钒钛磁铁精矿粉粒度≤0.5mm,并且粒度<0.048mm的部分占总重量≥50%,步骤2中的高钒含铬型钒钛磁铁精矿粉粒度≤0.5mm,并且粒度<0.048mm的部分占总重量≥75%。 The above-mentioned high-grade high-vanadium-containing chromium-type vanadium-titanium magnet concentrate concentrate has an iron grade TFe of 58 to 68%, a basicity of 0.2 to 0.5, and a TiO 2 content of 4 to 12% by weight and a Cr 2 O 5 0.1 to 1 by weight. %, V 2 O 5 0.2% to 1.5%; wherein the high vanadium-containing chromium-type vanadium-titanium magnet concentrate powder in step 1 has a particle size of ≤0.5 mm, and the portion having a particle size of <0.048 mm accounts for ≥50% of the total weight, in step 2 The high vanadium-containing chromium-type vanadium-titanium magnet concentrate particle size is ≤0.5 mm, and the portion having a particle size of <0.048 mm accounts for ≥75% of the total weight.
上述的铁精矿粉铁品位TFe为55~65%,粒度≤0.5mm。The above iron concentrate powder iron grade TFe is 55-65%, and the particle size is ≤0.5 mm.
上述的细铁精矿粉铁铁品位TFe为55~65%,粒度≤0.5mm,并且粒度<0.048mm的部分部分占总重量≥75%。The above-mentioned fine iron concentrate powder iron iron grade TFe is 55-65%, the particle size is ≤0.5 mm, and the part of the particle size <0.048 mm accounts for ≥75% of the total weight.
上述的菱镁矿按重量百分比含MgO≥30%,粒度≤2mm。The above magnesite contains MgO ≥ 30% by weight and particle size ≤ 2 mm.
上述的块状铁矿的铁品位TFe为30~60%,粒度6~40mm。The above-mentioned massive iron ore has an iron grade TFe of 30 to 60% and a particle size of 6 to 40 mm.
上述方法中,高炉冶炼时,如需降低风温不能低于900℃,换炉前后风温差≤30℃;使用的煤气含尘量≤10mg/m 3,风温波动不超过30℃。 In the above method, when blast furnace smelting, if the wind temperature is to be lowered, it should not be lower than 900 °C, and the air temperature difference before and after the furnace change is ≤30 °C; the dust content of the gas used is ≤10 mg/m 3 , and the wind temperature fluctuation does not exceed 30 °C.
上述方法中,造渣时炉渣可操作的温度范围大于150℃。In the above method, the temperature at which the slag can be operated during slag formation is greater than 150 °C.
上述方法中,出铁完毕,泥炮堵上铁口;泥炮在堵口位置停留15~20分钟再退炮;铁口深度:1800~2000mm,出铁前15分钟配好铁水包。In the above method, after the iron is finished, the mud gun is blocked on the iron mouth; the mud gun stays in the blocking position for 15 to 20 minutes and then the gun is removed; the depth of the iron mouth is 1800-2000 mm, and the ladle is provided 15 minutes before the tapping.
本发明的原理是:The principle of the invention is:
在实际高炉中,V的还原主要在软熔滴落过程及渣-铁间进行,在软熔滴落带,由于液相的出现,V的还原过程被加速,因而随烧结矿碱度的提高,综合炉料熔滴性能的改善促进了V的还原。In the actual blast furnace, the reduction of V is mainly carried out in the process of soft melt dripping and slag-iron. In the soft-melting drip zone, the reduction process of V is accelerated due to the appearance of liquid phase, so the alkalinity of sinter is improved. The improvement of the integrated charge drop performance promotes the reduction of V.
此外当有Si存在时,可发生钒氧化物还原反应如下:In addition, when Si is present, the vanadium oxide reduction reaction can occur as follows:
Figure PCTCN2018088041-appb-000001
Figure PCTCN2018088041-appb-000001
Figure PCTCN2018088041-appb-000002
Figure PCTCN2018088041-appb-000002
Figure PCTCN2018088041-appb-000003
Figure PCTCN2018088041-appb-000003
2VO+Si=2V+SiO 2,ΔG θ=-122362+37.5T(J/mo l)            (4) 2VO+Si=2V+SiO 2 , ΔG θ = -122362+37.5T(J/mo l) (4)
Si还原反应产生SiO 2,而低价钒氧化物为碱性氧化物,对钒的还原产生不利影响,当有CaO存在时,使还原钒氧化物的热力学条件发生了变化,其反应如下: The Si reduction reaction produces SiO 2 , and the low-valent vanadium oxide is a basic oxide, which adversely affects the reduction of vanadium. When CaO is present, the thermodynamic conditions of the reduced vanadium oxide are changed, and the reaction is as follows:
Figure PCTCN2018088041-appb-000004
Figure PCTCN2018088041-appb-000004
Figure PCTCN2018088041-appb-000005
Figure PCTCN2018088041-appb-000005
Figure PCTCN2018088041-appb-000006
Figure PCTCN2018088041-appb-000006
Figure PCTCN2018088041-appb-000007
Figure PCTCN2018088041-appb-000007
由此看出,CaO存在时改善了硅还原钒氧化物的条件,烧结矿碱度增加是增加烧结矿中CaO含量,SiO 2含量不变,因此促进了硅对钒的还原。综上可知,综合炉料中烧结矿碱度增加有利于V元素的还原。 It can be seen that the presence of CaO improves the conditions for silicon reduction of vanadium oxide. The increase of sinter alkalinity increases the CaO content in the sinter and the SiO 2 content does not change, thus promoting the reduction of vanadium by silicon. In summary, the increase in sinter alkalinity in the integrated charge is beneficial to the reduction of V element.
另一方面,在入炉炉料中添加一定量的MgO质熔剂是保证含铬型钒钛磁铁矿高炉冶炼时炉渣具有较好流动性、脱硫能力、排碱率的有效措施。通过研究MgO对高品位高钒含铬型钒钛烧结矿和高品位高钒含铬型钒钛球团矿冶金性能的影响,认为高炉冶炼高品位高钒含铬型钒钛磁铁矿合理的炉料结构中应采用高MgO的烧结矿配加低MgO含量的球团矿。On the other hand, adding a certain amount of MgO flux to the furnace charge is an effective measure to ensure good slag, good desulfurization capacity and alkali discharge rate of slag during smelting of chromium-containing vanadium-titanium magnetite. By studying the influence of MgO on the metallurgical properties of high-grade high vanadium chromium-containing vanadium-titanium sinter and high-grade high-vanadium chromium-containing vanadium-titanium pellets, it is considered that the blast furnace smelting high-grade high vanadium-containing chromium-type vanadium-titanium magnetite is reasonable. Slag ore with high MgO content and pellets with low MgO content should be used in the charge structure.
烧结矿中MgO含量的增加,还原到铁水中的V含量和V的收得率减少;Cr的变化规律与V一致;当MgO增加时,有铁酸镁生成,其生成量愈多,铁酸钙含量就愈少,故还原性能变差;而Fe的还原和V的还原呈现正相关关系。一方面是Fe中还原的V减少,另一方面 是渣铁的滴落率较小,造成V的收得率随MgO含量的增加而明显减小;Cr随MgO含量的变化机理与V相似。When the content of MgO in the sinter is increased, the V content and the yield of V reduced to molten iron are reduced; the variation of Cr is consistent with V; when MgO is increased, magnesium ferrite is formed, and the amount of ferric acid is increased. The less the calcium content, the lower the reduction performance; and the reduction of Fe and the reduction of V show a positive correlation. On the one hand, the reduction of V in Fe is reduced, on the other hand, the dripping rate of slag iron is small, and the yield of V decreases with the increase of MgO content; the mechanism of Cr changes with MgO is similar to V.
通过研究得出,随二元碱度增加,炉渣熔化性温度、初始粘度和高温粘度总体上呈先降低后升高趋势;随MgO含量增加,炉渣熔化性温度呈先降低后升高趋势,初始粘度和高温粘度总体呈先降低后升高趋势;随Al 2O 3含量增加,炉渣熔化性温度升高,初始粘度先降低后升高,高温粘度总体呈升高趋势;随TiO 2含量增加,炉渣熔化性温度呈显著上升趋势,初始粘度和高温粘度呈总体下降的趋势;随V 2O 5的含量增加,炉渣熔化性温度呈先降低后升高的趋势,初始粘度和高温粘度总体上呈上升的趋势。 According to the research, with the increase of binary alkalinity, the slag melting temperature, initial viscosity and high temperature viscosity generally decrease first and then increase. With the increase of MgO content, the slag melting temperature decreases first and then increases. The viscosity and high temperature viscosity generally decreased first and then increased. With the increase of Al 2 O 3 content, the slag melting temperature increased, the initial viscosity decreased first and then increased, and the high temperature viscosity generally increased. With the increase of TiO 2 content, The slag melting temperature showed a significant upward trend, and the initial viscosity and high temperature viscosity showed a general downward trend. With the increase of V 2 O 5 content, the slag melting temperature decreased first and then increased. The initial viscosity and high temperature viscosity were generally rising trend.
研究发现Al 2O 3含量对高品位高钒含铬型钒钛磁铁精矿高炉炉渣高温黏度影响最大,其次是碱度,再其次是MgO含量,再其次是TiO 2含量,再其次是V 2O 5,最次是Cr 2O 3;为得到较低的高温黏度,最优组合为:碱度1.15~1.20,MgO含量13~15%,TiO 2含量8~20%,Al 2O 3含量12~16%。合理的高品位高钒含铬型钒钛磁铁精矿高炉冶炼的炉料结构以及针对因使用新型钒钛磁铁矿资源引入Cr 2O 3对含钛高炉渣性能的影响及其对正常的渣铁分离造成影响等问题都需要开发系统的高炉高效冶炼技术。 It is found that the Al 2 O 3 content has the greatest influence on the high-temperature viscosity of high-grade high vanadium-containing vanadium-titanium magnetite concentrate blast furnace slag, followed by alkalinity, followed by MgO content, followed by TiO 2 content, followed by V 2 O 5 , the last is Cr 2 O 3 ; for the lower high temperature viscosity, the optimal combination is: alkalinity 1.15 ~ 1.20, MgO content 13 ~ 15%, TiO 2 content 8 ~ 20%, Al 2 O 3 content 12 to 16%. Reasonable high-grade high vanadium-containing chromium-type vanadium-titanium magnet concentrate blast furnace smelting structure and the influence of introduction of Cr 2 O 3 on the performance of titanium-containing blast furnace slag due to the use of new vanadium-titanium magnetite resources and its normal slag iron The problems of separation and other effects require the development of high-efficiency smelting technology for the blast furnace.
出好渣铁是促进炉况顺行稳定、确保高炉安全、稳定高产的重要环节。适当提高炉渣碱度和渣中MgO含量,以此来保证渣铁的物理热、流动性和炉渣的脱硫能力。在保证炉况顺行的基础上,应尽量少用边缘或中心煤气过分发展的装料方法,即保证中心与边缘两道气流,又最大限度的利用煤气的热能和化学能;降低风温时应一次减到需要水平,但不能低于900℃风温应力求稳定,换炉前后风温差应不大于30℃。The good slag iron is an important link to promote the stability of the furnace and ensure the safety, stability and high yield of the blast furnace. Appropriately increase the slag basicity and the MgO content in the slag to ensure the physical heat and fluidity of the slag iron and the desulfurization capacity of the slag. On the basis of ensuring the smoothness of the furnace condition, the loading method of excessive development of the edge or central gas should be minimized, that is, the air flow between the center and the edge should be ensured, and the heat energy and chemical energy of the gas should be utilized to the utmost extent; Reduce to the required level, but not lower than 900 °C wind temperature stress to stabilize, the wind temperature difference before and after the furnace should be no more than 30 °C.
本发明与现有技术相比具有以下效果:Compared with the prior art, the invention has the following effects:
1、提高了高炉冶炼原料中高钒含铬型钒钛磁铁精矿的比例,降低了炼铁成本;1. Increasing the proportion of high vanadium chromium-containing vanadium-titanium magnetite concentrate in blast furnace smelting raw materials, reducing the cost of iron making;
2、降低了生铁含硅量,其生铁成分均值,按国标划分为L04-2级铁,含钒超出国家含钒生铁标准;2. The silicon content of pig iron is reduced, and the average value of pig iron composition is divided into L04-2 grade iron according to national standard, and the vanadium content exceeds the national vanadium-bearing pig iron standard;
3、提高了炉渣碱度,实现“化学凉、物理热”,增加出铁次数,降低了炉渣在炉内停留时间,保证了炉况顺行,取得了较好技术指标;3. Improve the alkalinity of slag, realize “chemical cool, physical heat”, increase the number of iron discharge, reduce the residence time of slag in the furnace, ensure the condition of the furnace, and obtain better technical indicators;
4、提高了高炉利用系数到3.7~4.0t/m 3·d,煤比上升,综合焦比大幅降低,同时金属所得率保持较高水平。 4. The utilization coefficient of the blast furnace is increased to 3.7-4.0t/m 3 ·d, the coal ratio is increased, the comprehensive coke ratio is greatly reduced, and the metal yield is kept at a high level.
附图说明DRAWINGS
图1为本发明实施例的高品位高钒含铬型钒钛磁铁精矿的高炉冶炼方法流程示意图。1 is a schematic flow chart of a blast furnace smelting method for a high-grade high-vanadium-containing chromium-containing vanadium-titanium magnet concentrate according to an embodiment of the present invention.
具体实施方式Detailed ways
本发明实施例中采用的块状铁矿为不含钒钛的普通块状铁矿。The massive iron ore used in the embodiment of the present invention is a common massive iron ore containing no vanadium and titanium.
本发明实施例中采用的铁精粉和细铁精矿粉不含钒钛。The iron fine powder and the fine iron concentrate powder used in the examples of the present invention do not contain vanadium and titanium.
本发明实施例中的燃料为焦粉,含碳量≥80%,粒度≤3mm。The fuel in the embodiment of the invention is a coke breeze, the carbon content is ≥80%, and the particle size is ≤3 mm.
本发明实施例中采用的焦炭粒度在25~60mm,焦炭反应后强度(CSR)≤35%,焦炭反应性(CRI)≥55%。The coke particle size used in the examples of the present invention is 25-60 mm, the strength after coke reaction (CSR) is ≤35%, and the coke reactivity (CRI) is ≥55%.
本发明实施例中将高炉炉料装入高炉时,料车式高炉装料制度为倒分装,两尺相差不超过0.5m,定期进行料线校正,正常料线规定为0.6~1.5米;各种入炉原料允许误差是:焦碳≤10kg,矿石≤20kg。In the embodiment of the present invention, when the blast furnace charge is charged into the blast furnace, the charging system of the blast furnace type is inverted, and the difference between the two feet is not more than 0.5 m, and the material line is regularly corrected, and the normal material line is specified to be 0.6 to 1.5 meters; The allowable error of the raw materials into the furnace is: coke ≤ 10kg, ore ≤ 20kg.
本发明实施例中的石灰粉为市购,按重量百分比含CaO≥80%,粒度≤2mm。The lime powder in the embodiment of the present invention is commercially available, and contains CaO ≥ 80% by weight and a particle size ≤ 2 mm.
本发明实施例中的球团矿的粒度8~25mm。The particle size of the pellets in the embodiment of the present invention is 8 to 25 mm.
本发明实施例中的高品位高钒含铬型钒钛磁铁精矿粉的铁品位TFe为58~68%,按重量百分比含TiO 24~12%、Cr 2O 50.1~1%、V 2O 50.2%~1.5%;其中步骤1中的高钒含铬型钒钛磁铁精矿粉粒度≤0.5mm,并且粒度<0.048mm的部分占总重量≥50%,步骤2中的高钒含铬型钒钛磁铁精矿粉粒度≤0.5mm,并且粒度<0.048mm的部分占总重量≥75%。 The high-grade high-vanadium-containing chromium-type vanadium-titanium magnet concentrate concentrate in the embodiment of the present invention has an iron grade TFe of 58 to 68%, and contains TiO 2 4 to 12% by weight, Cr 2 O 5 0.1 to 1%, and V. 2 O 5 0.2%~1.5%; wherein the high vanadium-containing chromium-type vanadium-titanium magnet concentrate powder in step 1 has a particle size of ≤0.5 mm, and the portion with a particle size of <0.048 mm accounts for ≥50% of the total weight, and the high vanadium in step 2 The chromium-containing vanadium-titanium magnet concentrate powder has a particle size of ≤0.5 mm, and the portion having a particle size of <0.048 mm accounts for ≥75% of the total weight.
本发明实施例中的普通铁精矿粉铁品位TFe为55~65%,粒度≤0.5mm。The ordinary iron concentrate powder iron grade TFe in the embodiment of the invention is 55-65%, and the particle size is ≤0.5 mm.
本发明实施例中的细铁精矿粉铁铁品位TFe为55~65%,粒度≤0.5mm,并且粒度<0.048mm的部分部分占总重量≥75%。The fine iron concentrate powder iron iron grade TFe in the embodiment of the invention is 55-65%, the particle size is ≤0.5 mm, and the partial portion with the particle size <0.048 mm accounts for ≥75% of the total weight.
本发明实施例中的菱镁矿按重量百分比含MgO≥30%,粒度≤2mm。The magnesite in the embodiment of the invention contains MgO ≥ 30% by weight and particle size ≤ 2 mm.
本发明实施例中的块状铁矿的铁品位TFe为30~60%,粒度6~40mm。The iron ore content TFe of the massive iron ore in the embodiment of the present invention is 30 to 60%, and the particle size is 6 to 40 mm.
本发明实施例中,高炉冶炼时,如需降低风温不能低于900℃,换炉前后风温差≤30℃;使用的煤气含尘量≤10mg/m 3,风温波动不超过30℃。 In the embodiment of the present invention, when blast furnace smelting, if the wind temperature is to be lowered, the temperature should not be lower than 900 ° C, and the air temperature difference before and after the furnace change is ≤ 30 ° C; the dust content of the gas used is ≤ 10 mg / m 3 , and the wind temperature fluctuation does not exceed 30 ° C.
本发明实施例中,出铁完毕,泥炮堵上铁口;泥炮在堵口位置停留15~20分钟再退炮;铁口深度:1800~2000mm,出铁前15分钟配好铁水包。In the embodiment of the invention, after the iron is finished, the mud gun is blocked by the iron mouth; the mud gun stays in the blocking position for 15-20 minutes and then the gun is removed; the depth of the iron mouth is 1800-2000 mm, and the ladle is provided 15 minutes before the tapping.
实施例1Example 1
将高品位高钒含铬型钒钛磁铁精矿粉、铁精矿粉、菱镁矿、石灰、返矿和燃料混合均匀,全部物料中高品位高钒含铬型钒钛矿粉的重量百分比为20%,铁精矿粉的重量百分比为20%,菱镁矿的重量百分比为5%,石灰的重量百分比10%,燃料的重量百分比为6%,其余为返矿;将混合后的全部物料在1230℃烧结55min,制成高镁烧结矿;Mix high-grade high vanadium-containing vanadium-titanium magnetite concentrate powder, iron concentrate powder, magnesite, lime, return mine and fuel. The weight percentage of high-grade high vanadium-containing chromium-type vanadium-titanium powder in all materials is 20%, the weight percentage of iron concentrate powder is 20%, the weight percentage of magnesite is 5%, the weight percentage of lime is 10%, the weight percentage of fuel is 6%, and the rest is returning; all materials after mixing Sintered at 1230 ° C for 55 min to produce a high-magnesium sintered ore;
将高品位高钒含铬型钒钛磁铁精矿粉、膨润土和细铁精矿粉混合并压制成球团,球团中的高品位高钒含铬型钒钛矿粉的重量百分比为90%,膨润土的重量百分比为1.5%,其余为细 铁精矿粉;将球团在1140℃焙烧25min,制成球团矿;Mixing high-grade high vanadium-containing vanadium-titanium magnetite concentrate powder, bentonite and fine iron concentrate powder into pellets, the weight percentage of high-grade high-vanadium-containing chromium-type vanadium-titanium powder in the pellet is 90% The weight percentage of bentonite is 1.5%, and the rest is fine iron concentrate powder; the pellet is baked at 1140 ° C for 25 minutes to form pellets;
将高镁烧结矿和球团矿混合,加入块铁矿,制成高炉炉料,高炉炉料中烧结矿的重量百分比为55%,球团矿的重量百分比为40%,块铁矿的重量百分比为5%;高炉炉料用和焦炭分别采用5mm矿石振动筛和25mm焦炭振动筛筛分,筛上的高炉炉料和焦炭通过称量后装入高炉;装料时加入的焦炭量按焦比为340kg/t;The high-magnesium sinter and the pellets are mixed and added to the lump ore to form a blast furnace charge. The weight percentage of the sintered ore in the blast furnace charge is 55%, the weight percentage of the pellet is 40%, and the weight percentage of the lump iron ore is 5%; blast furnace charge and coke are respectively sieved by 5mm ore vibrating screen and 25mm coke vibrating screen. The blast furnace charge and coke on the sieve are weighed and charged into the blast furnace; the amount of coke added during charging is 340kg/ t;
启动高炉冶炼,包括装料制度、送风制度、热制度和造渣制度;具体操作如下:Start blast furnace smelting, including charging system, air supply system, heat system and slagging system; the specific operations are as follows:
1、将高炉炉料通过料车按倒分装装入高炉中;1. The blast furnace charge is loaded into the blast furnace by means of the dump truck;
2、高炉冶炼时,控制风口实际风速170m/s,使用风温1200℃,拱顶温度控制在1285℃,送风温度不低于1000℃,燃烧时温度不超过1300℃,控制废气温度≤350℃,烟气含氧量<0.5%,净煤气压力为≥5KPa;热风炉送风时间为50min;2. When blast furnace smelting, the actual wind speed of the control tuyere is 170m/s, the wind temperature is 1200°C, the temperature of the vault is controlled at 1285°C, the air supply temperature is not lower than 1000°C, the temperature during combustion does not exceed 1300°C, and the temperature of the exhaust gas is controlled to ≤350. °C, the oxygen content of the flue gas is <0.5%, the net gas pressure is ≥5KPa; the air supply time of the hot blast stove is 50min;
3、原煤经磨煤机磨制成-200目的部分占总重量70%以上的煤粉,高炉冶炼时,向高炉中通入的煤粉用量按煤比为160kg/t;3. The raw coal is ground by a coal mill to a coal powder of -200 mesh, which accounts for more than 70% of the total weight. When the blast furnace is smelted, the amount of coal powder that is fed into the blast furnace is 160 kg/t according to the coal ratio;
4、高炉冶炼造渣时,炉渣的熔化温度在1350℃,炉渣1400℃时的黏度9.1Pa·s,二元碱度控制在1.15,MgO的质量百分比为13%,TiO 2的质量百分比为6%,Al 2O 3的质量百分比为12%,V 2O 5的质量百分比为0.13%; 4. When smelting slag in blast furnace, the melting temperature of slag is 1350 °C, the viscosity of slag at 1400 °C is 9.1 Pa·s, the binary alkalinity is controlled at 1.15, the mass percentage of MgO is 13%, and the mass percentage of TiO 2 is 6. %, the mass percentage of Al 2 O 3 is 12%, and the mass percentage of V 2 O 5 is 0.13%;
铁水每70min出铁一次;出铁前5分钟启动开口机准备打铁口,开始出铁,通过主沟和撇渣器得到铁水和炉渣,完成高炉冶炼;铁水温度1480℃,按重量百分比铁水含硅0.30%,硫0.025%,Ti 0.15%,V 0.25%,金属Fe的收得率98%,V的收得率95%,Ti的收得率80%;流程如图1所示。The molten iron is ironed once every 70 minutes; the opening machine is ready to hit the iron mouth 5 minutes before the tapping, the iron is started, the molten iron and the slag are obtained through the main ditch and the skimmer, and the blast furnace smelting is completed; the molten iron temperature is 1480 ° C, and the molten iron is silicon-containing by weight. 0.30%, sulfur 0.025%, Ti 0.15%, V 0.25%, metal Fe yield 98%, V yield 95%, Ti yield 80%; the process is shown in Figure 1.
实施例2Example 2
方法同实施例1,不同点在于:The method is the same as that in Embodiment 1, except that:
(1)将高品位高钒含铬型钒钛磁铁精矿粉、铁精矿粉、菱镁矿、石灰、返矿和燃料混合均匀,全部物料中高品位高钒含铬型钒钛矿粉的重量百分比为50%,铁精矿粉的重量百分比为15%,菱镁矿的重量百分比为1%,石灰的重量百分比5%,燃料的重量百分比为4%,其余为返矿;将混合后的全部物料在1280℃烧结40min,制成高镁烧结矿;(1) Mixing high-grade high vanadium-containing vanadium-titanium magnetite concentrate powder, iron concentrate powder, magnesite, lime, returning or fuel, and high-grade high vanadium-containing chromium-type vanadium-titanium powder in all materials. The weight percentage is 50%, the iron concentrate powder is 15% by weight, the magnesite is 1% by weight, the lime is 5% by weight, the fuel is 4% by weight, and the rest is returned; after mixing All the materials were sintered at 1280 ° C for 40 min to make high magnesium sinter;
(2)球团中的高品位高钒含铬型钒钛磁铁精矿粉的重量百分比为60%,膨润土的重量百分比为1%,其余为细铁精矿粉;将球团在1130℃烧结30min,制成球团矿;(2) The high-grade high vanadium-containing chromium-type vanadium-titanium magnet concentrate powder in the pellet is 60% by weight, the bentonite is 1% by weight, and the balance is fine iron concentrate powder; the pellet is sintered at 1130 °C. 30 minutes, made into pellets;
(3)高炉炉料中烧结矿的重量百分比为74%,球团矿的重量百分比为21%,块铁矿的重量百分比为5%;装料时加入的焦炭量按焦比为350kg/t;(3) The weight percentage of the sintered ore in the blast furnace charge is 74%, the weight percentage of the pellet is 21%, the weight percentage of the lump iron ore is 5%; the coke amount added during the charging is 350 kg/t according to the coke ratio;
(4)高炉冶炼时,控制风口实际风速180m/s,使用风温1160℃,拱顶温度控制在1275℃, 热风炉送风时间为60min;(4) When blast furnace smelting, the actual wind speed of the control tuyere is 180m/s, the wind temperature is 1160°C, the temperature of the vault is controlled at 1275°C, and the air supply time of the hot blast stove is 60min;
(5)煤比为170kg/t;(5) The coal ratio is 170kg/t;
(6)高炉冶炼造渣时,炉渣的熔化温度在1400℃,炉渣1400℃时的黏度8.9Pa·s,二元碱度控制在1.18,MgO的质量百分比为15%,TiO 2的质量百分比为9%,Al 2O 3的质量百分比为16%,V 2O 5的质量百分比为0.10%; (6) When smelting slag in blast furnace, the melting temperature of slag is 1400 °C, the viscosity of slag at 1400 °C is 8.9 Pa·s, the binary alkalinity is controlled at 1.18, the mass percentage of MgO is 15%, and the mass percentage of TiO 2 is 9%, the mass percentage of Al 2 O 3 is 16%, and the mass percentage of V 2 O 5 is 0.10%;
(7)铁水每75min出铁一次;铁水温度1450℃,按重量百分比铁水含硅0.60%,硫0.022%,Ti 0.30%,V 0.43%,金属Fe的收得率99%,V的收得率94%,Ti的收得率83%。(7) The molten iron is ironed once every 75 minutes; the molten iron temperature is 1450 °C, the molten iron contains 0.60% silicon, sulfur 0.022%, Ti 0.30%, V 0.43%, the yield of metal Fe is 99%, and the yield of V is 94%, Ti's yield is 83%.
实施例3Example 3
方法同实施例1,不同点在于:The method is the same as that in Embodiment 1, except that:
(1)将高品位高钒含铬型钒钛磁铁精矿粉、铁精矿粉、菱镁矿、石灰、返矿和燃料混合均匀,全部物料中高品位高钒含铬型钒钛矿粉的重量百分比为60%,铁精矿粉的重量百分比为19%,菱镁矿的重量百分比为4%,石灰的重量百分比6%,燃料的重量百分比为5%,其余为返矿;将混合后的全部物料在1250℃烧结50min,制成高镁烧结矿;(1) Mixing high-grade high vanadium-containing vanadium-titanium magnetite concentrate powder, iron concentrate powder, magnesite, lime, returning or fuel, and high-grade high vanadium-containing chromium-type vanadium-titanium powder in all materials. The weight percentage is 60%, the iron concentrate powder is 19% by weight, the magnesite is 4% by weight, the lime is 6% by weight, the fuel is 5% by weight, and the rest is returned; after mixing The whole material is sintered at 1250 ° C for 50 min to form a high-magnesium sintered ore;
(2)球团中的高品位高钒含铬型钒钛磁铁精矿粉的重量百分比为70%,膨润土的重量百分比为1.2%,其余为细铁精矿粉;将球团在1150℃烧结20min,制成球团矿;(2) The high-grade high-vanadium-containing chromium-type vanadium-titanium magnet concentrate powder in the pellet is 70% by weight, the bentonite is 1.2% by weight, and the rest is fine iron concentrate powder; the pellet is sintered at 1150 °C. 20 minutes, made into pellets;
(3)高炉炉料中烧结矿的重量百分比为55%,球团矿的重量百分比为35%,块铁矿的重量百分比为10%;装料时加入的焦炭量按焦比为380kg/t;(3) The weight percentage of the sintered ore in the blast furnace charge is 55%, the weight percentage of the pellet is 35%, the weight percentage of the lump iron ore is 10%; the coke amount added during the charging is 380 kg/t according to the coke ratio;
(4)高炉冶炼时,控制风口实际风速190m/s,使用风温1130℃,拱顶温度控制在1260℃,热风炉送风时间为80min;(4) When blast furnace smelting, the actual wind speed of the control tuyere is 190m/s, the wind temperature is 1130°C, the temperature of the vault is controlled at 1260°C, and the air supply time of the hot blast stove is 80min;
(5)煤比为180kg/t;(5) The coal ratio is 180kg/t;
(6)高炉冶炼造渣时,炉渣的熔化温度在1400℃,炉渣1400℃时的黏度8.9Pa·s,二元碱度控制在1.18,MgO的质量百分比为14%,TiO 2的质量百分比为18%,Al 2O 3的质量百分比为15%,V 2O 5的质量百分比为0.12%; (6) When smelting slag in blast furnace, the melting temperature of slag is 1400 °C, the viscosity of slag at 1400 °C is 8.9 Pa·s, the binary alkalinity is controlled at 1.18, the mass percentage of MgO is 14%, and the mass percentage of TiO 2 is 18%, the mass percentage of Al 2 O 3 is 15%, and the mass percentage of V 2 O 5 is 0.12%;
(7)铁水每80min出铁一次;铁水温度1500℃,按重量百分比铁水含硅0.50%,硫0.030%,Ti 0.27%,V 0.60%,金属Fe的收得率99%,V的收得率97%,Ti的收得率81%。(7) The molten iron is ironed once every 80 minutes; the molten iron temperature is 1500 °C, the molten iron contains 0.50% of silicon, 0.030% of sulfur, 0.25% of Ti, 0.60% of V, the yield of metal Fe is 99%, and the yield of V is 97%, Ti's yield is 81%.
实施例4Example 4
方法同实施例1,不同点在于:The method is the same as that in Embodiment 1, except that:
(1)将高品位高钒含铬型钒钛磁铁精矿粉、铁精矿粉、菱镁矿、石灰、返矿和燃料混合均匀,全部物料中高品位高钒含铬型钒钛矿粉的重量百分比为40%,铁精矿粉的重量百分比为18%,菱镁矿的重量百分比为4%,石灰的重量百分比9%,燃料的重量百分比为5%, 其余为返矿;将混合后的全部物料在1270℃烧结45min,制成高镁烧结矿;(1) Mixing high-grade high vanadium-containing vanadium-titanium magnetite concentrate powder, iron concentrate powder, magnesite, lime, returning or fuel, and high-grade high vanadium-containing chromium-type vanadium-titanium powder in all materials. The weight percentage is 40%, the iron concentrate powder is 18% by weight, the magnesite is 4% by weight, the lime is 9% by weight, the fuel is 5% by weight, and the rest is returned; after mixing The entire material is sintered at 1270 ° C for 45 min to form a high-magnesium sintered ore;
(2)球团中的高品位高钒含铬型钒钛磁铁精矿粉的重量百分比为80%,膨润土的重量百分比为1.4%,其余为细铁精矿粉;将球团在1120℃烧结40min,制成球团矿;(2) The high-grade high-vanadium-containing chromium-type vanadium-titanium magnet concentrate powder in the pellet is 80% by weight, the bentonite is 1.4% by weight, and the balance is fine iron concentrate powder; the pellet is sintered at 1120 °C. 40 min, made into pellets;
(3)高炉炉料中烧结矿的重量百分比为60%,球团矿的重量百分比为32%,块铁矿的重量百分比为8%;装料时加入的焦炭量按焦比为330kg/t;(3) The weight percentage of the sintered ore in the blast furnace charge is 60%, the weight percentage of the pellet is 32%, the weight percentage of the lump iron ore is 8%; the coke amount added during the charging is 330 kg/t according to the coke ratio;
(4)高炉冶炼时,控制风口实际风速200m/s,使用风温1100℃,拱顶温度控制在1245℃,热风炉送风时间为100min;(4) When blast furnace smelting, the actual wind speed of the control tuyere is 200m/s, the wind temperature is 1100°C, the temperature of the vault is controlled at 1245°C, and the air supply time of the hot blast stove is 100min;
(5)煤比为200kg/t;(5) The coal ratio is 200kg/t;
(6)高炉冶炼造渣时,炉渣的熔化温度在1400℃,炉渣1400℃时的黏度8.9Pa·s,二元碱度控制在1.18,MgO的质量百分比为13%,TiO 2的质量百分比为12%,Al 2O 3的质量百分比为16%,V 2O 5的质量百分比为0.11%; (6) When smelting slag in blast furnace, the melting temperature of slag is 1400 °C, the viscosity of slag at 1400 °C is 8.9 Pa·s, the binary alkalinity is controlled at 1.18, the mass percentage of MgO is 13%, and the mass percentage of TiO 2 is 12%, the mass percentage of Al 2 O 3 is 16%, and the mass percentage of V 2 O 5 is 0.11%;
(7)铁水每90min出铁一次;铁水温度1430℃,按重量百分比铁水含硅0.40%,硫0.015%,Ti 0.19%,V 0.36%,金属Fe的收得率99%,V的收得率97%,Ti的收得率82%。(7) The molten iron is ironed once every 90 minutes; the molten iron temperature is 1430 °C, the molten iron contains 0.40% silicon, the sulfur is 0.015%, the Ti 0.19%, the V 0.36%, the metal Fe yield is 99%, and the V yield is 97%, Ti's yield is 82%.

Claims (8)

  1. 一种高品位高钒含铬型钒钛磁铁精矿的高炉冶炼方法,其特征在于按以下步骤进行:A blast furnace smelting method for high-grade high-vanadium-containing chromium-type vanadium-titanium magnet concentrate, which is characterized by the following steps:
    (1)将高品位高钒含铬型钒钛磁铁精矿粉、铁精矿粉、菱镁矿、石灰、返矿和燃料混合均匀,全部物料中高品位高钒含铬型钒钛磁铁精矿粉的重量百分比为20~60%,铁精矿粉的重量百分比为15~20%,菱镁矿的重量百分比为1~5%,石灰的重量百分比5~10%,燃料的重量百分比为4~6%,其余为返矿;将混合后的全部物料在1230~1280℃烧结40~55min,制成高镁烧结矿;(1) Mix high-grade high-vanadium-containing vanadium-titanium magnetite concentrate powder, iron concentrate powder, magnesite, lime, return mine and fuel, and high-grade high-vanadium-containing chromium-type vanadium-titanium magnet concentrate in all materials. The weight percentage of the powder is 20-60%, the weight percentage of the iron concentrate powder is 15-20%, the weight percentage of the magnesite is 1-5%, the weight percentage of the lime is 5-10%, and the weight percentage of the fuel is 4. ~6%, the rest is returning to the mine; all the mixed materials are sintered at 1230 ~ 1280 °C for 40 ~ 55min, to make high-magnesium sintered ore;
    (2)将高品位高钒含铬型钒钛磁铁精矿粉、膨润土和细铁精矿粉混合并压制成球团,球团中的高品位高钒含铬型钒钛磁铁精矿粉的重量百分比为60~90%,膨润土的重量百分比为1~1.5%,其余为细铁精矿粉;将球团在1120~1150℃烧结20~40min,制成球团矿;(2) mixing high-grade high vanadium-containing vanadium-titanium magnetite concentrate powder, bentonite and fine iron concentrate powder into pellets, high-grade high vanadium-containing chromium-type vanadium-titanium magnet concentrate concentrate in pellets The weight percentage is 60-90%, the weight percentage of bentonite is 1-11.5%, and the rest is fine iron concentrate powder; the pellet is sintered at 1120~1150°C for 20-40 minutes to form pellets;
    (3)将高镁烧结矿和球团矿混合,加入块铁矿,制成高炉炉料,高炉炉料中烧结矿的重量百分比为55~74%,球团矿的重量百分比为21~40%,块铁矿的重量百分比为5~10%;高炉炉料用和焦炭分别采用5mm矿石振动筛和25mm焦炭振动筛筛分,筛上的高炉炉料和焦炭通过称量后装入高炉;装料时加入的焦炭量按焦比为330~380kg/t;(3) mixing high-magnesium sinter and pellets, adding lump iron ore to make blast furnace charge, the weight percentage of sinter in the blast furnace charge is 55-74%, and the weight percentage of pellets is 21-40%. The weight percentage of lump iron ore is 5-10%; the blast furnace charge and coke are respectively sieved by 5mm ore vibrating sieve and 25mm coke vibrating sieve, and the blast furnace charge and coke on the sieve are weighed and then charged into the blast furnace; The coke amount is 330-380kg/t according to the coke ratio;
    (4)启动高炉冶炼,包括装料制度、送风制度、热制度和造渣制度;具体操作如下:(4) Start blast furnace smelting, including charging system, air supply system, heat system and slagging system; the specific operations are as follows:
    (4.1)将高炉炉料通过料车按倒分装装入高炉中;(4.1) loading the blast furnace charge into the blast furnace by means of the dump truck;
    (4.2)高炉冶炼时,控制风口实际风速170~200m/s,使用风温1100~1200℃,拱顶温度控制在1245~1285℃,送风温度不低于1000℃,燃烧时温度不超过1300℃,控制废气温度≤350℃,烟气含氧量<0.5%,净煤气压力为≥5KPa;热风炉送风时间为50~100min;(4.2) When blast furnace smelting, the actual wind speed of the control tuyere is 170-200 m/s, the wind temperature is 1100-1200 °C, the dome temperature is controlled at 1245~1285 °C, the supply air temperature is not lower than 1000 °C, and the combustion temperature does not exceed 1300. °C, control exhaust gas temperature ≤350 °C, flue gas oxygen content <0.5%, net gas pressure ≥5KPa; hot blast stove air supply time is 50-100min;
    (4.3)原煤经磨煤机磨制成-200目的部分占总重量70%以上的煤粉,高炉冶炼时,向高炉中通入的煤粉用量按煤比为160~200kg/t;(4.3) The raw coal is ground by a coal mill to a coal powder of -200 mesh, which accounts for more than 70% of the total weight. When the blast furnace is smelted, the amount of coal powder introduced into the blast furnace is 160-200 kg/t according to the coal ratio;
    (4.4)高炉冶炼造渣时,控制炉渣的熔化温度在1300~1400℃,炉渣1400℃时的黏度<10Pa·s,二元碱度控制在1.15~1.20,MgO的质量百分比为13~15%,TiO 2的质量百分比为6~20%,Al 2O 3的质量百分比为12~16%,V 2O 5的质量百分比为0.1~0.3%; (4.4) When smelting slag in blast furnace, the melting temperature of slag is controlled at 1300 ~ 1400 °C, the viscosity at 1400 °C is <10Pa·s, the binary alkalinity is controlled at 1.15~1.20, and the mass percentage of MgO is 13-15%. , the mass percentage of TiO 2 is 6 to 20%, the mass percentage of Al 2 O 3 is 12 to 16%, and the mass percentage of V 2 O 5 is 0.1 to 0.3%;
    (5)铁水每70~90min出铁一次;出铁前5分钟启动开口机准备打铁口,开始出铁,通过主沟和撇渣器得到铁水和炉渣,完成高炉冶炼;铁水温度1430~1500℃,按重量百分比铁水含硅0.30~0.60%,硫0.015~0.030%,Ti 0.15~0.30%,V 0.25~0.60%。(5) The molten iron is ironed every 70~90min; the opening machine is ready to hit the iron mouth 5 minutes before the tapping, and the iron is started. The molten iron and slag are obtained through the main ditch and the skimmer to complete the blast furnace smelting; the molten iron temperature is 1430~1500°C. According to the weight percentage, molten iron contains 0.30-0.60% silicon, sulfur 0.015-0.030%, Ti 0.15-0.30%, and V 0.25-0.60%.
  2. 根据权利要求1所述的一种高品位高钒含铬型钒钛磁铁精矿的高炉冶炼方法,其特征在于金属Fe的收得率≥98%,V的收得率≥80%,Ti的收得率≥85%。The blast furnace smelting method for a high-grade high-vanadium-containing chromium-containing vanadium-titanium magnetite concentrate according to claim 1, characterized in that the yield of metal Fe is ≥98%, the yield of V is ≥80%, and Ti The yield is ≥85%.
  3. 根据权利要求1所述的一种高品位高钒含铬型钒钛磁铁精矿的高炉冶炼方法,其特征在于所述的球团矿的粒度8~25mm。The blast furnace smelting method of a high-grade high-vanadium-containing chromium-containing vanadium-titanium magnetite concentrate according to claim 1, wherein the pellet has a particle size of 8 to 25 mm.
  4. 根据权利要求1所述的一种高品位高钒含铬型钒钛磁铁精矿的高炉冶炼方法,其特征在于所述的高品位高钒含铬型钒钛磁铁精矿的铁品位TFe为58~68%,按重量百分比含TiO 24~12%、Cr 2O 50.1~1%、V 2O 50.2%~1.5%;其中步骤(1)中的高钒含铬型钒钛磁铁精矿粉粒度≤0.5mm,并且粒度<0.048mm的部分占总重量≥50%,步骤(2)中的高钒含铬型钒钛磁铁精矿粉粒度≤0.5mm,并且粒度<0.048mm的部分占总重量≥75%。 A blast furnace smelting method for a high-grade high-vanadium-containing chromium-containing vanadium-titanium magnetite concentrate according to claim 1, wherein said high-grade high vanadium-containing chromium-type vanadium-titanium magnetite concentrate has an iron grade TFe of 58 ~68%, containing TiO 2 4~12%, Cr 2 O 5 0.1~1%, V 2 O 5 0.2%~1.5% by weight percentage; wherein the high vanadium-containing chrome-type vanadium-titanium magnet in step (1) The particle size of the ore powder is ≤0.5mm, and the part with the particle size of <0.048mm accounts for ≥50% of the total weight, and the part of the high vanadium-containing vanadium-titanium magnetite concentrate powder in the step (2) is ≤0.5mm, and the part with the particle size of <0.048mm The total weight is ≥75%.
  5. 根据权利要求1所述的一种高品位高钒含铬型钒钛磁铁精矿的高炉冶炼方法,其特征在于所述的铁精矿粉铁品位TFe为55~65%,粒度≤0.5mm。The blast furnace smelting method for a high-grade high-vanadium-containing chromium-containing vanadium-titanium magnetite concentrate according to claim 1, characterized in that the iron concentrate powder has a TFE of 55 to 65% and a particle size of ≤ 0.5 mm.
  6. 根据权利要求1所述的一种高品位高钒含铬型钒钛磁铁精矿的高炉冶炼方法,其特征在于所述的细铁精矿粉铁铁品位TFe为55~65%,粒度≤0.5mm,并且粒度<0.048mm的部分部分占总重量≥75%。The blast furnace smelting method for a high-grade high-vanadium-containing chromium-containing vanadium-titanium magnetite concentrate according to claim 1, wherein the fine iron concentrate powder iron iron grade TFe is 55-65%, and the particle size is ≤0.5. Mm, and the portion of the particle size <0.048 mm accounts for ≥75% of the total weight.
  7. 根据权利要求1所述的一种高品位高钒含铬型钒钛磁铁精矿的高炉冶炼方法,其特征在于所述的菱镁矿按重量百分比含MgO≥30%,粒度≤2mm。The blast furnace smelting method for a high-grade high-vanadium-containing chromium-containing vanadium-titanium magnetite concentrate according to claim 1, wherein the magnesite contains MgO ≥ 30% by weight and a particle size ≤ 2 mm.
  8. 根据权利要求1所述的一种高品位高钒含铬型钒钛磁铁精矿的高炉冶炼方法,其特征在于所述的块状铁矿的铁品位TFe为30~60%,粒度6~40mm。The blast furnace smelting method for a high-grade high-vanadium-containing chromium-containing vanadium-titanium magnetite concentrate according to claim 1, characterized in that the iron ore content TFe of the massive iron ore is 30 to 60%, and the particle size is 6 to 40 mm. .
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