WO2018232732A1 - Heat exchange system for waste heat recovery - Google Patents

Heat exchange system for waste heat recovery Download PDF

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Publication number
WO2018232732A1
WO2018232732A1 PCT/CN2017/089733 CN2017089733W WO2018232732A1 WO 2018232732 A1 WO2018232732 A1 WO 2018232732A1 CN 2017089733 W CN2017089733 W CN 2017089733W WO 2018232732 A1 WO2018232732 A1 WO 2018232732A1
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Prior art keywords
heat exchange
waste heat
tube
exchange tube
water
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PCT/CN2017/089733
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French (fr)
Chinese (zh)
Inventor
顾裕忠
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顾裕忠
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Priority to PCT/CN2017/089733 priority Critical patent/WO2018232732A1/en
Publication of WO2018232732A1 publication Critical patent/WO2018232732A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B1/00Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser
    • F28B1/02Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser using water or other liquid as the cooling medium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/08Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being otherwise bent, e.g. in a serpentine or zig-zag

Definitions

  • FIG 3 is a transverse cross-sectional view showing another embodiment of a spiral heat exchange tube in a waste heat recovery heat exchange system according to the present invention.
  • a temperature detector 8 is disposed in the residual heat exchange water tank 6 and the water storage tank 4, and the temperature detector 8 and the controller 9 are electrically connected, and the controller 9 is also electrically connected to the circulation pump 3.
  • the operation of the circulation pump 3 is automatically controlled by the controller 9 comparing the temperature of the water in the heat exchange water tank 6 and the water storage tank 4.

Abstract

A heat exchange system for waste heat recovery comprises a steam waste heat inlet (1), a condensate outlet (2), a circulation pump (3), and a water storage tank (4). The steam waste heat inlet (1) and the condensate outlet (2) are connected by a helical heat exchange tube (5). The helical heat exchange tube (5) is directly disposed in a waste heat exchange water tank (6). The waste heat exchange water tank (6) and the water storage tank (4) form a circulating water circuit via a pipeline (7) and the circulation pump (3). An inner wall of the helical heat exchange tube (5) sleeves on a core tube (51) to form a dual-layer heat exchange tube. The system uses the helical heat exchange tube (5) to recover steam waste heat, and heat energy that previously could not be utilized is stored in water. A controller (9) is provided to automatically control circulation between the waste heat exchange water tank (6) and the water storage tank (4), thereby realizing automated control. Hot air passes through the dual-layer heat exchange tube, and the heated core tube (51) is capable of thermal insulation, such that the hot air entering the dual-layer heat exchange tube is prevented from being immediately cooled and becoming condensate. Heat in boiler flue gas is effectively utilized, conserving energy and protecting the environment.

Description

一种余热回收热交换系统Waste heat recovery heat exchange system 技术领域Technical field
本实用新型涉及一种热交换系统,特别是一种余热回收热交换系统。The utility model relates to a heat exchange system, in particular to a waste heat recovery heat exchange system.
背景技术Background technique
在现代工业中,许多加工工艺都需要在高温下进行,例如皮毛行业,在皮毛的定型时需要通过蒸汽加热,大量蒸汽在被使用后降低到一定温度,即无法皮毛定型加温的效果,此时该类蒸汽就会被直接回收,造成一定的能量浪费,同时其自然冷却时发出的热量也对工作的环境造成了一定的影响。In the modern industry, many processing processes need to be carried out at high temperatures. For example, in the fur industry, steam is required to be heated during steam setting. A large amount of steam is lowered to a certain temperature after being used, that is, the effect of setting and warming the skin is not possible. When this type of steam is directly recovered, it causes a certain amount of energy was wasted, and the heat generated during its natural cooling also has a certain impact on the working environment.
实用新型内容Utility model content
本实用新型的目的是提供一种余热回收热交换系统,解决上述现有技术中的一个或者是多个。It is an object of the present invention to provide a waste heat recovery heat exchange system that solves one or more of the above prior art.
本实用新型提供的一种余热回收热交换系统,包括蒸汽余热进口、冷凝水出口、循环泵以及储水箱,蒸汽余热进口和冷凝水出口通过螺旋式热交换管连接,螺旋式热交换管直接设置在余热交换水箱内,余热交换水箱通过管道及循环泵与储水箱组成循环水回路,螺旋式热交换管内壁套装有芯管构成双层换热管。The utility model provides a waste heat recovery heat exchange system, which comprises a steam waste heat inlet, a condensed water outlet, a circulation pump and a water storage tank. The steam waste heat inlet and the condensed water outlet are connected by a spiral heat exchange tube, and the spiral heat exchange tube is directly arranged. In the waste heat exchange water tank, the waste heat exchange water tank forms a circulating water circuit through the pipeline and the circulation pump and the water storage tank, and the inner wall of the spiral heat exchange tube is provided with a core tube to form a double-layer heat exchange tube.
本实用新型的有益效果是:通过螺旋式热交换管,回收存储蒸汽余热,将原来无法利用的热能存储在水中,并设置了控制器,自动控制余热交换水箱和储水箱之间的循环,实现了自动化控制,热空气经过双层换热管,芯管通过加热后可以保温,避免热空气进入换热管遇冷后立即变成冷凝水,有效的利用锅炉废气中的热量,节省了能源,保护了环境。The utility model has the beneficial effects that: the spiral heat exchange tube recovers the residual heat of the storage steam, stores the heat energy that could not be used in the water, and sets a controller to automatically control the circulation between the waste heat exchange water tank and the water storage tank. With automatic control, the hot air passes through the double-layer heat exchange tube, and the core tube can be insulated by heating, so that the hot air enters the heat exchange tube and becomes condensed water immediately after the cold, effectively utilizing the heat in the boiler exhaust gas, thereby saving energy. Protected the environment.
在一些实施方式中,还包括控制器,余热交换水箱和储水箱内分别设置有温度探测器,温度探测器和控制器电连接,同时控制器还与循环泵电连接。通过控制器对比余热交换水箱和储水箱内的水温,自动控制循环泵的工作。In some embodiments, the controller further includes a temperature detector disposed in the waste heat exchange water tank and the water storage tank, the temperature detector and the controller being electrically connected, and the controller is further electrically connected to the circulation pump. The operation of the circulation pump is automatically controlled by the controller comparing the water temperature in the waste heat exchange water tank and the water storage tank.
在一些实施方式中,芯管直径小于换热管内径,芯管外圆与换热管内壁构成热传导空气间隔空间。预热通过芯管及空气传导给水箱的水中进行热交 换。In some embodiments, the diameter of the core tube is smaller than the inner diameter of the heat exchange tube, and the outer circumference of the core tube and the inner wall of the heat exchange tube form a space for heat conduction air. Preheating through the core tube and air conduction to the water in the water tank for heat exchange change.
附图说明DRAWINGS
图1所示为本实用新型提供的一种余热回收热交换系统结构示意图;1 is a schematic structural view of a waste heat recovery heat exchange system provided by the present invention;
图2所示为本实用新型提供的一种余热回收热交换系统中螺旋式热交换管一种实施例的横向剖面图;2 is a transverse cross-sectional view showing an embodiment of a spiral heat exchange tube in a waste heat recovery heat exchange system provided by the present invention;
图3所示为本实用新型提供的一种余热回收热交换系统中螺旋式热交换管另一种实施例的横向剖面图。3 is a transverse cross-sectional view showing another embodiment of a spiral heat exchange tube in a waste heat recovery heat exchange system according to the present invention.
具体实施方式Detailed ways
本实用新型提供一种余热回收热交换系统,下面结合附图和具体实施方式,对本实用新型作详细介绍:The utility model provides a waste heat recovery heat exchange system, and the utility model is introduced in detail below with reference to the accompanying drawings and specific embodiments:
如图1-3所示,本实施例描述的余热回收热交换系统,它主要包括蒸汽余热进口1、冷凝水出口2、循环泵3以及储水箱4,蒸汽余热进口1和冷凝水出口2之间通过螺旋式热交换管5连通,蒸汽余热进口1和冷凝水出口2均与螺旋式热交换管5法兰连接。所述螺旋式热交换管5直接铺设在余热交换水箱6内,余热交换水箱6通过管道7及循环泵3与储水箱4组成循环水回路,螺旋式热交换管5内壁套装有芯管51构成双层换热管。As shown in FIG. 1-3, the waste heat recovery heat exchange system described in the embodiment mainly includes a steam waste heat inlet 1, a condensate outlet 2, a circulation pump 3, and a water storage tank 4, and a steam waste heat inlet 1 and a condensed water outlet 2 The spiral heat exchange tubes 5 are connected, and the steam waste heat inlet 1 and the condensate water outlet 2 are flanged to the spiral heat exchange tubes 5. The spiral heat exchange tube 5 is directly laid in the waste heat exchange water tank 6, and the waste heat exchange water tank 6 forms a circulating water circuit through the pipeline 7 and the circulation pump 3 and the water storage tank 4, and the inner wall of the spiral heat exchange tube 5 is provided with a core tube 51. Double layer heat exchange tube.
余热交换水箱6和储水箱4内分别设置有温度探测器8,温度探测器8和控制器9电连接,同时控制器9还与循环泵3电连接。通过控制器9对比余热交换水箱6和储水箱4内的水温,自动控制循环泵3的工作。A temperature detector 8 is disposed in the residual heat exchange water tank 6 and the water storage tank 4, and the temperature detector 8 and the controller 9 are electrically connected, and the controller 9 is also electrically connected to the circulation pump 3. The operation of the circulation pump 3 is automatically controlled by the controller 9 comparing the temperature of the water in the heat exchange water tank 6 and the water storage tank 4.
其中,芯管51采用非金属材料制成,非金属材料包括无机非金属材料和有机高分子材料,如陶瓷、石墨、水泥等。芯管51外圆与螺旋式热交换管5内壁紧配合,非金属材料的芯管51可以储存预热并具有逐步扩散热量的能力,避免余热空气进入金属圆管骤冷即便成冷凝水,热量大幅度降低,无法再进行热交换。芯管51直径小于螺旋式热交换管5内径,芯管51外圆与螺旋式热交换管5内壁构成热传导空气间隔空间52,预热通过芯管51及空气传导给水箱的水中进行热交换。The core tube 51 is made of a non-metal material, and the non-metal material includes an inorganic non-metal material and an organic polymer material, such as ceramics, graphite, cement, and the like. The outer circumference of the core tube 51 is tightly fitted with the inner wall of the spiral heat exchange tube 5. The non-metallic core tube 51 can store preheating and has the ability to gradually dissipate heat, so as to prevent the residual heat from entering the metal tube and quenching even if it is condensed water, heat. Significantly reduced, no further heat exchange. The diameter of the core tube 51 is smaller than the inner diameter of the spiral heat exchange tube 5. The outer circumference of the core tube 51 and the inner wall of the spiral heat exchange tube 5 constitute a heat conduction air space 52, and the preheating heat exchange is performed through the core tube 51 and the water in the air conduction water tank.
此外,芯管51还可以采用陶土材料制成,芯管51外圆与螺旋式热交换管5内壁紧配合,预制陶土芯管,装在螺旋式热交换管5内。 In addition, the core tube 51 can also be made of a clay material, and the outer circumference of the core tube 51 is tightly fitted with the inner wall of the spiral heat exchange tube 5, and the precast ceramic core tube is installed in the spiral heat exchange tube 5.
芯管51直径小于螺旋式热交换管5内径,芯管51外圆与螺旋式热交换管5内壁之间填充水泥构成管衬53,上述与螺旋式热交换管5内壁紧配合的预制芯管加工精度较高,成本升高,采用预制芯管外径小于换热管内径,再填充水泥,固化后,可以将芯管抽出,只保留管衬成本可以大幅度降低。The diameter of the core tube 51 is smaller than the inner diameter of the spiral heat exchange tube 5, and the outer circumference of the core tube 51 and the inner wall of the spiral heat exchange tube 5 are filled with cement to form a tube liner 53, and the above-mentioned prefabricated core tube tightly matched with the inner wall of the spiral heat exchange tube 5 The processing precision is high and the cost is increased. The outer diameter of the prefabricated core tube is smaller than the inner diameter of the heat exchange tube, and then the cement is filled. After solidification, the core tube can be extracted, and only the cost of the tube liner can be greatly reduced.
以上所述的仅是本实用新型的一些实施方式。对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。 What has been described above is only some embodiments of the present invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit and scope of the invention.

Claims (3)

  1. 一种余热回收热交换系统,其特征在于,包括蒸汽余热进口(1)、冷凝水出口(2)、循环泵(3)、储水箱(4)和余热交换水箱(6),蒸汽余热进口(1)和冷凝水出口(2)之间通过螺旋式热交换管(5)连通,所述螺旋式热交换管(5)直接设置在余热交换水箱(6)内,余热交换水箱(6)通过管道(7)及循环泵(3)与储水箱(4)组成循环水回路,所述螺旋式热交换管(5)内壁套装有芯管(51)构成双层换热管。A waste heat recovery heat exchange system, comprising: steam waste heat inlet (1), condensate water outlet (2), circulation pump (3), water storage tank (4) and waste heat exchange water tank (6), steam waste heat inlet ( 1) is connected with the condensed water outlet (2) through a spiral heat exchange tube (5), which is directly disposed in the waste heat exchange water tank (6), and the waste heat exchange water tank (6) passes The pipeline (7) and the circulation pump (3) and the water storage tank (4) constitute a circulating water circuit, and the inner wall of the spiral heat exchange tube (5) is provided with a core tube (51) to form a double-layer heat exchange tube.
  2. 根据权利要求1所述的一种余热回收热交换系统,其特征在于,还包括控制器(9),所述余热交换水箱(6)和储水箱(4)内分别设置有温度探测器(8),所述温度探测器(8)和所述控制器(9)电连接,同时控制器(9)还与循环泵(3)电连接。A waste heat recovery heat exchange system according to claim 1, further comprising a controller (9), wherein the residual heat exchange water tank (6) and the water storage tank (4) are respectively provided with temperature detectors (8) The temperature detector (8) and the controller (9) are electrically connected, while the controller (9) is also electrically connected to the circulation pump (3).
  3. 根据权利要求1所述的一种余热回收热交换系统,其特征在于,所述芯管(51)直径小于螺旋式热交换管(5)内径,芯管(51)外圆与螺旋式热交换管(5)内壁构成热传导空气间隔空间(52)。 A waste heat recovery heat exchange system according to claim 1, wherein the core tube (51) has a smaller diameter than the inner diameter of the spiral heat exchange tube (5), and the core tube (51) has an outer circle and a spiral heat exchange. The inner wall of the tube (5) constitutes a thermally conductive air compartment (52).
PCT/CN2017/089733 2017-06-23 2017-06-23 Heat exchange system for waste heat recovery WO2018232732A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111811290A (en) * 2020-07-22 2020-10-23 国网安徽省电力有限公司经济技术研究院 Condensation heat sink is prevented to indoor transformer substation

Citations (6)

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Publication number Priority date Publication date Assignee Title
CN2677847Y (en) * 2004-01-14 2005-02-09 罗海波 Energy-saving cold-hot exchanger
US20070158048A1 (en) * 1999-09-23 2007-07-12 Ferraro Joseph C External flue heat exchangers
CN202361826U (en) * 2011-11-25 2012-08-01 浙江中辉皮草有限公司 Waste heat recovery heat-exchange system
CN203687703U (en) * 2013-12-23 2014-07-02 天津市津南区蓝蜻蜓窗帘滑道厂 Waste heat recovery heat exchange water tank
CN204923932U (en) * 2015-09-01 2015-12-30 启东市瑞丰化工有限公司 Waste heat recovery heat exchange system
CN205784777U (en) * 2016-05-18 2016-12-07 崔华 A kind of boiler afterheat recovering device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070158048A1 (en) * 1999-09-23 2007-07-12 Ferraro Joseph C External flue heat exchangers
CN2677847Y (en) * 2004-01-14 2005-02-09 罗海波 Energy-saving cold-hot exchanger
CN202361826U (en) * 2011-11-25 2012-08-01 浙江中辉皮草有限公司 Waste heat recovery heat-exchange system
CN203687703U (en) * 2013-12-23 2014-07-02 天津市津南区蓝蜻蜓窗帘滑道厂 Waste heat recovery heat exchange water tank
CN204923932U (en) * 2015-09-01 2015-12-30 启东市瑞丰化工有限公司 Waste heat recovery heat exchange system
CN205784777U (en) * 2016-05-18 2016-12-07 崔华 A kind of boiler afterheat recovering device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111811290A (en) * 2020-07-22 2020-10-23 国网安徽省电力有限公司经济技术研究院 Condensation heat sink is prevented to indoor transformer substation

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