WO2018230504A1 - Granules, tablets and method for producing same - Google Patents

Granules, tablets and method for producing same Download PDF

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Publication number
WO2018230504A1
WO2018230504A1 PCT/JP2018/022242 JP2018022242W WO2018230504A1 WO 2018230504 A1 WO2018230504 A1 WO 2018230504A1 JP 2018022242 W JP2018022242 W JP 2018022242W WO 2018230504 A1 WO2018230504 A1 WO 2018230504A1
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Prior art keywords
tablet
fatty acid
powder
tableting
adsorbent
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PCT/JP2018/022242
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French (fr)
Japanese (ja)
Inventor
満二 稲垣
健太 杉坂
晴樹 小山
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富士化学工業株式会社
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Priority to JP2019525413A priority Critical patent/JP7116277B2/en
Publication of WO2018230504A1 publication Critical patent/WO2018230504A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/56Compounds containing cyclopenta[a]hydrophenanthrene ring systems; Derivatives thereof, e.g. steroids
    • A61K31/58Compounds containing cyclopenta[a]hydrophenanthrene ring systems; Derivatives thereof, e.g. steroids containing heterocyclic rings, e.g. danazol, stanozolol, pancuronium or digitogenin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/06Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
    • A61K47/08Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing oxygen, e.g. ethers, acetals, ketones, quinones, aldehydes, peroxides
    • A61K47/14Esters of carboxylic acids, e.g. fatty acid monoglycerides, medium-chain triglycerides, parabens or PEG fatty acid esters
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/06Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
    • A61K47/26Carbohydrates, e.g. sugar alcohols, amino sugars, nucleic acids, mono-, di- or oligo-saccharides; Derivatives thereof, e.g. polysorbates, sorbitan fatty acid esters or glycyrrhizin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/30Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
    • A61K47/36Polysaccharides; Derivatives thereof, e.g. gums, starch, alginate, dextrin, hyaluronic acid, chitosan, inulin, agar or pectin
    • A61K47/38Cellulose; Derivatives thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P13/00Drugs for disorders of the urinary system
    • A61P13/08Drugs for disorders of the urinary system of the prostate
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P17/00Drugs for dermatological disorders
    • A61P17/14Drugs for dermatological disorders for baldness or alopecia
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P35/00Antineoplastic agents
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P43/00Drugs for specific purposes, not provided for in groups A61P1/00-A61P41/00

Definitions

  • the present invention relates to granules, tablets containing dutasteride as an active ingredient and a method for producing the same.
  • Dutasteride (chemical formula: 17 ⁇ -N- (2,5-bis (trifluoromethyl)) phenylcarbamoyl-4-aza-5- ⁇ -androst-1-en-3-one represented by the following formula (I) )) Is a dual 5- ⁇ reductase inhibitor that suppresses the conversion of testosterone to dihydrotestosterone (DHT).
  • DHT dihydrotestosterone
  • Dutasteride is known to be useful for the treatment of benign prostatic hypertrophy, prostate cancer, androgenetic alopecia (Patent Document 1).
  • the dutasteride is a so-called highly pharmacologically active compound that exhibits the above pharmacological activity in a small dose, and is widely known as a poorly soluble drug with low solubility in water. Due to such characteristics, when an attempt is made to make the drug into an oral formulation, the compound is exposed to the properties of the compound due to its properties such as exposure to manufacturing workers due to scattering of drug powder, prevention of environmental pollution, and poor water solubility. Development into tablets has not been easy. From such a viewpoint, Patent Document 2 refers to a soft capsule preparation containing dutasteride as an active ingredient. In particular, the soft capsule formulation is optimized for the dissolution of dutasteride regardless of storage or packaging conditions and has excellent consistent dissolution stability. Trying to provide a capsule formulation.
  • a main object of the present invention is to provide a granule, a tablet containing dutasteride as an active ingredient, and a method for producing the same.
  • the dutasteride-containing tablet of the present invention for solving the above problems is important for its production method due to the above characteristics of the active ingredient. Dissolving dutasteride in a solubilizing agent to prepare a solution; Adding an adsorbent to the solution to prepare a powder; Adding a binder, a first excipient and a kneading liquid to the powder, kneading and drying to prepare granules; A step of preparing a tableting powder by adding a disintegrant, a second excipient and, if necessary, a lubricant to the granules and mixing them; Tableting the tableting powder to produce a tablet; Is included.
  • the target tablet can be produced, and the composition of the tablet largely depends on the production method.
  • the tablet of the present invention is characterized in that it contains (i) dutasteride as an active ingredient and (ii) an adsorbent and a solubilizer as a formulation additive, (1) a granule, and (2) a disintegrant.
  • the granule of the present invention is characterized by containing (i) dutasteride as a main agent and (ii) an adsorbent and a solubilizer as a formulation additive.
  • the present invention it is possible to provide granules and tablets containing dutasteride as an active ingredient.
  • the tablet of the present invention can minimize problems such as exposure to manufacturing workers and contamination at the manufacturing site in the manufacturing process, and is a small preparation that is easy to take compared to the soft capsule currently provided in the medical field. Can be provided.
  • the granule of the present invention is a production intermediate preparation that is extremely important for producing the tablet of the present invention, and can be administered to a patient as it is as a granule or as a hard capsule. It is.
  • the present invention provides a tablet containing dutasteride as an active ingredient and a method for producing the tablet.
  • a first step of preparing a solution by dissolving dutasteride in a solubilizer a second step of preparing a powder by adding an adsorbent to the solution, and a binder in the powder
  • a fourth step of preparing a tableting powder by adding an agent and mixing and a fifth step of tableting the tableting powder to produce a tablet.
  • dutasteride is dissolved in a solubilizing agent to prepare a solution.
  • solubilizers include fatty acid monoglycerides, fatty acid diglycerides, fatty acid mono-diglycerides, fatty acid triglycerides, propylene glycol fatty acid esters, and the like.
  • a solubilizer may be used individually by 1 type among these compounds, and 2 or more types may be mixed and used for it.
  • the solubilizer is preferably a mono-diglyceride of a fatty acid.
  • the amount of solubilizer added is preferably 50 to 300 parts by weight per 1 part by weight of dutasteride.
  • dissolution step of this step dissolution can be performed more efficiently by adding ethanol to the solubilizer and the main agent.
  • an adsorbent is added to the solution prepared in the first step, and the mixture is stirred and mixed to be powdered. Specifically, a certain amount of adsorbent is weighed, and a solution is added to the adsorbent and mixed until powdered.
  • the adsorbent include silicon dioxide (light anhydrous silicic acid, hydrous silicon dioxide, fine silicon dioxide), calcium silicate, anhydrous calcium hydrogen phosphate, magnesium aluminate metasilicate, and the like.
  • An adsorbent may be used individually by 1 type among these compounds, and 2 or more types may be mixed and used for it.
  • the adsorbent is preferably silicon dioxide or magnesium aluminate metasilicate.
  • the amount of adsorbent added is preferably 0.5 to 3.0 parts by weight, more preferably 1.2 to 2.0 parts by weight, per 1 part by weight of the solubilizer.
  • the powder prepared in the second step is kneaded by adding the first excipient and kneading liquid, and optionally a binder.
  • the association product is dried to prepare granules (sometimes referred to as “granule”).
  • the binder, the first excipient, and the kneading liquid are added to the powder and kneaded.
  • the kneaded product is sized, it is dried at a constant temperature for a certain period of time, and the dried product is sized again.
  • a granular material that can be used for tableting that is, a granule can be produced.
  • binder examples include ordinary ones such as hydroxypropylcellulose, hypromellose, povidone, carboxyvinyl polymer, gum arabic and the like.
  • the amount of the binder used is preferably 0.005 to 0.1 parts by weight and more preferably 0.005 to 0.03 parts by weight in 1 part by weight of the granulated part.
  • the first excipient examples include those commonly used such as lactose and hydrates thereof, corn starch, potato starch, and crystalline cellulose.
  • filler may be used individually by 1 type among these compounds, and 2 or more types may be mixed and used for it.
  • the amount of the first excipient used is not particularly limited, and an appropriate amount may be blended according to the target mass of the tablet.
  • the kneading liquid examples include ethanol, water, etc., preferably 30 to 99.5% ethanol aqueous solution is used, and more preferably 50 to 95% ethanol aqueous solution is used.
  • the amount of the kneading liquid used is not particularly limited, and may be an amount used so that an appropriate viscosity can be obtained in the kneading step.
  • the granules thus obtained, that is, the granular composition is important as an intermediate composition in the production process of the target tablet, and in this form, for example, as a granule or a fine granule or harden the granule. It is also possible to fill capsules and take them as hard capsules.
  • a powder for tableting is prepared by adding a disintegrant, a second excipient and, if necessary, a lubricant to the granules prepared in the third step, that is, granules. .
  • the disintegrant and the second excipient are added to the granule and mixed, and if necessary, a lubricant is added to the mixture and mixed.
  • the disintegrant include low-substituted hydroxypropyl cellulose, carmellose calcium, sodium starch glycolate, partially pregelatinized starch, croscarmellose sodium, povidone, crospovidone and the like.
  • a disintegrating agent may be used individually by 1 type among these compounds, and 2 or more types may be mixed and used for it.
  • the second excipient preferably include mannitol, reduced maltose water candy and the like.
  • filler may be used individually by 1 type among these compounds, and 2 or more types may be mixed and used for it.
  • the second excipient may be the same as the first excipient, or a different one may be used.
  • the second excipient may be used as appropriate according to the purpose.
  • examples of lubricants include magnesium stearate, calcium stearate, talc, sodium stearyl fumarate, sucrose fatty acid ester and the like.
  • the amount of the disintegrant, the second excipient, and the lubricant used is not particularly limited, and may be about the same as the amount usually used in tablet production.
  • the tableting powder prepared in the fourth step is tableted to produce tablets.
  • a general-purpose tableting machine can be used as the tableting machine.
  • a rotary tableting machine is used.
  • the tableting conditions (such as the size of the punch, the tableting pressure, the number of rotations, etc.) may be appropriately set according to the size and hardness of the tablet to be produced.
  • a tablet containing at least dutasteride, a solubilizer, an adsorbent, and a disintegrant can be produced, and the tablet additionally contains a binder, an excipient, and a lubricant as required.
  • the tablet of the present invention by such a production method is smaller and easier to take than conventional soft capsules, has a drug-eluting effect equivalent to that of soft capsules, and is sufficiently benign prostatic hypertrophy, prostate cancer or male It has a therapeutic effect on alopecia areata.
  • the tablet of the present invention has sufficient stability under long-term storage and can be produced by a general production facility, and the production cost is lower than that of a conventional soft capsule.
  • many solid preparations adsorbing liquid solubilizers are unstable due to heat (temperature), and when they are made into tablets, the disintegration time and hardness of the disintegration test vary greatly, making it difficult to maintain the preparation quality.
  • the manufacturing method of the present tablet by specifically selecting the kneading liquid in the third step and the external additive (disintegrant, second excipient) in the fourth step, Tablets that can withstand (temperature) can be produced.
  • the tablet preferably satisfies the following conditions.
  • Tablets satisfying the disintegration time can be tableted with a tableting pressure of 2000 kgf or less.
  • Example 1 Dutasteride tablets were produced according to the following procedures (1.1) to (1.9).
  • (1.1) 0.5 g of dutasteride was added to 25 g of medium chain fatty acid mono-diglyceride (Sunsoft No.707 manufactured by Taiyo Kagaku Co., Ltd.) and dissolved to obtain a solution A1.
  • (1.2) 2 g of hydroxypropyl cellulose (NISSO HPC-L manufactured by Nippon Soda Co., Ltd.) was stirred and dissolved in 38 g of 95% aqueous ethanol solution to obtain a solution B1.
  • NISSO HPC-L hydroxypropyl cellulose
  • Tableting powder H1 was tableted with a rotary tableting machine (HT-AP18SS-II, manufactured by Hata Iron Works). In the tableting process, a tablet having a diameter of 9 mm and a radius of curvature of 10 mm was used, and the parameters of the tableting machine were set so that one tablet was 305 mg at a rotation speed of 30 revolutions per minute and the hardness was about 110 N (size: diameter 9 mm, thickness 4.84 mm).
  • Example 2 Dutasteride tablets were produced according to the following procedures (2.1) and (2.2).
  • (2.1) 207 g of granules G1 (sized powder) prepared in the same manner as in Example 1, 40.5 g of carmellose calcium (ECG505 manufactured by Nichirin Chemical Industry Co., Ltd.) and reduced maltose water candy (Amalty MR manufactured by Mitsubishi Corporation Foodtech) -50) After adding 55.8 g and mixing in a plastic bag for 2 minutes, add 2.7 g of magnesium stearate (magnesium stearate S manufactured by NOF Corporation), mix for another 1 minute, and press through a sieve with an opening of 500 ⁇ m. Powder H2 was obtained.
  • Tableting powder H2 was tableted with a rotary tableting machine (HT-AP18SS-II, manufactured by Hata Iron Works). In the tableting process, a tablet with a diameter of 9 mm and a radius of curvature of 10 mm was used, and the parameters of the tableting machine were set so that one tablet was 340 mg and the hardness was about 105 N at a rotation speed of 30 revolutions per minute. 5.16 mm).
  • Example 3 Dutasteride tablets were produced according to the following procedures (3.1) to (3.9).
  • (3.1) 0.5 g of dutasteride was added to 25 g of medium-chain fatty acid mono-diglyceride (Sunsoft No.707 manufactured by Taiyo Kagaku Co., Ltd.) and dissolved to obtain a solution A3.
  • (3.2) 2 g of hydroxypropyl cellulose (NISSO HPC-L manufactured by Nippon Soda Co., Ltd.) was stirred and dissolved in 38 g of 95% aqueous ethanol solution to obtain a solution B3.
  • NISSO HPC-L hydroxypropyl cellulose
  • Tableting powder H3 was tableted with a rotary tableting machine (HT-AP18SS-II, manufactured by Hata Iron Works). In the tableting process, a tablet with a diameter of 9 mm and a radius of curvature of 10 mm was used, and the parameters of the tableting machine were set so that one tablet was 280 mg at a rotation speed of 30 revolutions per minute and the hardness was about 190 N (size: diameter 9 mm, thickness 4.17 mm).
  • Dutasteride tablets were produced according to the following procedures (4.1) to (4.9).
  • (4.1) 0.5 g of dutasteride was added and dissolved in 50 g of medium chain fatty acid mono-diglyceride (Sunsoft No.707 manufactured by Taiyo Kagaku Co., Ltd.) to obtain a solution A4.
  • (4.2) 3 g of hydroxypropyl cellulose (NISSO HPC-L manufactured by Nippon Soda Co., Ltd.) was stirred and dissolved in 57 g of 50% ethanol aqueous solution to obtain a solution B4.
  • (4.3) 75 g of light anhydrous silicic acid (Freund Sangyo Co., Ltd.
  • Adsolider 101 was weighed in a mortar, and the solution A4 was added thereto and mixed with a pestle until powdered to obtain a mixture C4.
  • the solution B4 was added to the mixture C4 and mixed with a pestle until the whole became uniform to obtain a mixed powder D4.
  • a tablet with a diameter of 10 mm and a radius of curvature of 13 mm was used, and the parameters of the tableting machine were set so that one tablet was 385 mg and the hardness was about 90 N at a rotation speed of 30 revolutions per minute. 4.85 mm).
  • Example 5 Dutasteride tablets were produced according to the following procedures (5.1) to (5.9).
  • Adsolider 101 is put into a high-speed stirring granulator (NMG-5L made by Nara Machinery Co., Ltd.), and the solution A5 is added thereto and mixed until it becomes powdery. Mixture C5 was obtained.
  • NMG-5L made by Nara Machinery Co., Ltd.
  • Mixture C5 was obtained.
  • 39 g of lactose hydrate (Pharmatose 200M manufactured by DFE Pharma Co., Ltd.) and 164 g of crystalline cellulose (Ceorus UF711 manufactured by Asahi Kasei Chemicals Co., Ltd.) were added to the mixture C5 and mixed to obtain a mixed powder D5.
  • Solution B5 was added to mixed powder D5 and kneaded to obtain granulated powder E5.
  • the granulated powder E5 was sized with a sizing machine (Cormil 197S manufactured by POWREC), then transferred to a stainless steel tray and dried at 60 ° C. for 90 minutes to obtain a dried product F5.
  • the dried product F5 was sized with a sizing machine (Cormil 197S manufactured by POWREC Co., Ltd.) to obtain Granule G5 (sized sizing powder).
  • Tableting powder H4 was tableted with a rotary tableting machine (HT-AP18SS-II, manufactured by Hata Iron Works).
  • the parameters of the tableting machine were set so that one tablet was 300 mg at a rotation speed of 30 revolutions per minute and the hardness was about 90 N (size: diameter 9 mm, thickness 4.58 mm).
  • Dutasteride tablets were produced according to the following procedures (6.1) to (6.9).
  • Adsolider 101 was weighed in a mortar, and the solution A5 was added thereto and mixed with a pestle until powdered to obtain a mixture C6.
  • Solution B6 was added to mixture C6 and mixed with a pestle until the entire mixture became uniform to obtain mixed powder D6.
  • (6.5) After adding 57.5 g of lactose hydrate (Pharmatose 200M manufactured by DFE Pharma Co., Ltd.) and 125 g of crystalline cellulose (Theoras UF711 manufactured by Asahi Kasei Chemicals Co., Ltd.) to the mixed powder D6 and mixing with a pestle, 80 g of purified water was added. In addition, kneading was carried out to obtain granulated powder E6.
  • a tablet with a diameter of 8 mm and a radius of curvature of 9 mm was used, and the parameters of the tableting machine were set so that one tablet 241 mg at a rotation speed of 30 revolutions per minute and a hardness of about 125 N were set (size: diameter 8 mm, thickness 4.44 mm).
  • Example 7 The propylene glycol fatty acid ester of Example 6 (NIKKOL Sefsol-218 manufactured by Nikko Chemicals) was changed to a medium chain fatty acid mono-diglyceride (Sunsoft No. 707 manufactured by Taiyo Kagaku). Others were prepared in the same manner as in Example 6 to obtain tablets (size: diameter 8 mm, thickness 4.58 mm).
  • Table 1 shows the formulations of Examples 1-7.
  • Example Evaluation The following measurements and tests were performed on the tablets of Examples 1 to 7.
  • (1) Measurement of tableting pressure The main pressure at the time of tableting of 5 tablets was measured, and the average value of each measured value was calculated.
  • (3) Disintegration test Six tablets were sampled and a disintegration test was performed (disintegration time was measured), and the average value of each measurement value was calculated. The disintegration test was conducted according to the Japanese disintegration test method.
  • disintegration tester NTR-6300A type manufactured by Toyama Sangyo
  • the tablets were subjected to a heat resistance test, and the disintegration test was performed again on the tablets.
  • the tablet was placed in a glass 9 cc screw tube, which was sealed with a polypropylene lid and allowed to stand in a thermostat at 50 ° C. for 1 week.
  • Dissolution test Six tablets were sampled and a dissolution test was performed (dissolution rate was measured), and an average value of each measurement value at a test time of 60 minutes was calculated.
  • a dissolution tester NTR-6300A type manufactured by Toyama Sangyo
  • the tablets were immersed in 900 ml of pH 4.0 McIlvaine buffer supplemented with 0.5% (W / V) polysorbate 80, and the rotation speed of the paddle was set to 50 revolutions. Thereafter, the tablets were subjected to a heat test similar to the heat test in the disintegration test, and the dissolution test was performed again on the tablets.

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Abstract

A method for producing tablets, said method comprising: a step for dissolving dutasteride in a solubilizing agent to give a solution; a step for adding to the solution an adsorbent and powdering the resultant mixture to give a powder; a step for adding to the powder a binder, a first excipient and a kneading liquid, kneading the resultant mixture and then drying to give granules; a step for adding to the granules a disintegrating agent and a second excipient, optionally together with a lubricant agent, and mixing to give a powder for tableting; and a step for tableting the powder for tableting to thereby produce tablets.

Description

顆粒剤、並びに錠剤及びその製造方法Granules, tablets and method for producing the same
 本発明は、デュタステリドを有効成分として含む顆粒剤、錠剤及びその製造方法に関する。 The present invention relates to granules, tablets containing dutasteride as an active ingredient and a method for producing the same.
 以下の式(I)によって表わされるデュタステリド(化学式:17β-N-(2,5-ビス(トリフルオロメチル))フェニルカルバモイル-4-アザ-5-α-アンドロスト-1-エン-3-オン))は、ジヒドロテストステロン(DHT)へのテストステロンの転化を抑制する二重5-α還元酵素阻害剤である。デュタステリドは、良性前立腺肥大症、前立腺がん、男性型脱毛症などの治療に有用であることが知られている(特許文献1)。 Dutasteride (chemical formula: 17β-N- (2,5-bis (trifluoromethyl)) phenylcarbamoyl-4-aza-5-α-androst-1-en-3-one represented by the following formula (I) )) Is a dual 5-α reductase inhibitor that suppresses the conversion of testosterone to dihydrotestosterone (DHT). Dutasteride is known to be useful for the treatment of benign prostatic hypertrophy, prostate cancer, androgenetic alopecia (Patent Document 1).
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
 当該デュタステリドは上記のような薬理活性を少量の投与量で示す所謂高薬理活性の化合物であり且つ水への溶解性の低い難溶性の薬剤として広く知られている。そのような特質から、当該薬物を経口製剤にしようとすると、製造過程での薬物粉体の飛散による製造作業者への防曝や環境への汚染防止、また水難溶性といった性質から、当該化合物の錠剤への展開は容易ではなかった。そのような観点から、特許文献2では、デュタステリドを有効成分として含む軟カプセル製剤に言及しており、特にデュタステリドの溶解を最適化して保管またはパッケージ条件にかかわらず、一貫した溶解安定性に優れる軟カプセル製剤を提供しようとしている。 The dutasteride is a so-called highly pharmacologically active compound that exhibits the above pharmacological activity in a small dose, and is widely known as a poorly soluble drug with low solubility in water. Due to such characteristics, when an attempt is made to make the drug into an oral formulation, the compound is exposed to the properties of the compound due to its properties such as exposure to manufacturing workers due to scattering of drug powder, prevention of environmental pollution, and poor water solubility. Development into tablets has not been easy. From such a viewpoint, Patent Document 2 refers to a soft capsule preparation containing dutasteride as an active ingredient. In particular, the soft capsule formulation is optimized for the dissolution of dutasteride regardless of storage or packaging conditions and has excellent consistent dissolution stability. Trying to provide a capsule formulation.
特許第2904310号公報Japanese Patent No. 2904310 特許第6051334号公報Japanese Patent No. 6051334
 特許文献1、2の技術を含め、現状では、デュタステリドを有効成分として含む製剤としてカプセル製剤のみが市場に流通している。しかしながら、当該軟カプセル剤は、一般的軟カプセルの問題点に加え、サイズが「全長約19.3mm、厚さ約6.6mm」と大きくて服用しにくいという難点があった。特に、本剤が使用される前立腺癌の患者は嚥下が困難な高齢患者が多く、服用の容易性等といった観点から、服用し易いサイズの錠剤の開発が強く望まれてきた。
 本発明の主な目的は、デュタステリドを有効成分として含む顆粒剤、錠剤及びその製造方法を提供することにある。
Including the techniques of Patent Documents 1 and 2, at present, only capsule preparations are distributed in the market as preparations containing dutasteride as an active ingredient. However, in addition to the problems of general soft capsules, the soft capsules have a difficulty that they are difficult to take due to their large size of “total length of about 19.3 mm and thickness of about 6.6 mm”. In particular, there are many elderly patients who have difficulty swallowing prostate cancer patients using this drug, and from the viewpoint of ease of administration, development of tablets that are easy to take has been strongly desired.
A main object of the present invention is to provide a granule, a tablet containing dutasteride as an active ingredient, and a method for producing the same.
 上記課題を解決するための本発明のデュタステリド含有錠剤は、当該有効成分の上記特性から、その製造方法が重要であり、当該方法は、
 デュタステリドを可溶化剤に溶解させ溶液を調製する工程と、
 前記溶液に吸着剤を加えて粉末化し粉末を調製する工程と、
 前記粉末に結合剤、第1の賦形剤および練合液を加えて練合し乾燥させ顆粒剤を調製する工程と、
 前記顆粒剤に崩壊剤、第2の賦形剤および必要に応じて滑沢剤を加えて混合し打錠用粉末を調製する工程と、
 前記打錠用粉末を打錠し錠剤を製造する工程と、
 を含んでいる。
 本方法により、目的の錠剤が製造でき、その錠剤の構成も製造方法に依存するところが大きいものである。
The dutasteride-containing tablet of the present invention for solving the above problems is important for its production method due to the above characteristics of the active ingredient.
Dissolving dutasteride in a solubilizing agent to prepare a solution;
Adding an adsorbent to the solution to prepare a powder;
Adding a binder, a first excipient and a kneading liquid to the powder, kneading and drying to prepare granules;
A step of preparing a tableting powder by adding a disintegrant, a second excipient and, if necessary, a lubricant to the granules and mixing them;
Tableting the tableting powder to produce a tablet;
Is included.
By this method, the target tablet can be produced, and the composition of the tablet largely depends on the production method.
 また、本発明の錠剤は、(i)主薬としてのデュタステリド並びに(ii)製剤添加剤として吸着剤及び可溶化剤を含有する(1)顆粒剤、及び(2)崩壊剤を含有することを特徴とする。 In addition, the tablet of the present invention is characterized in that it contains (i) dutasteride as an active ingredient and (ii) an adsorbent and a solubilizer as a formulation additive, (1) a granule, and (2) a disintegrant. And
 また、本発明の顆粒剤は、(i)主薬としてのデュタステリド並びに(ii)製剤添加剤として吸着剤及び可溶化剤を含有することを特徴とする。 Further, the granule of the present invention is characterized by containing (i) dutasteride as a main agent and (ii) an adsorbent and a solubilizer as a formulation additive.
 本発明によれば、デュタステリドを有効成分として含む顆粒剤及び錠剤を提供することが可能である。本発明の錠剤は、製造過程において製造作業者への曝露や製造現場の汚染といった問題点を最小化することができ且つ現在医療現場に提供されている軟カプセルに比べると小さく服用し易い製剤を提供することができる。また、本発明の顆粒剤は、本発明の錠剤を製造する上で極めて重要な製造中間製剤であり、且つ顆粒剤としてそのまま患者に投与或いは硬カプセル剤とすることによって患者に投与することも可能である。 According to the present invention, it is possible to provide granules and tablets containing dutasteride as an active ingredient. The tablet of the present invention can minimize problems such as exposure to manufacturing workers and contamination at the manufacturing site in the manufacturing process, and is a small preparation that is easy to take compared to the soft capsule currently provided in the medical field. Can be provided. Further, the granule of the present invention is a production intermediate preparation that is extremely important for producing the tablet of the present invention, and can be administered to a patient as it is as a granule or as a hard capsule. It is.
[顆粒剤、錠剤及びその製造方法]
 本発明は、デュタステリドを有効成分として含む錠剤及びその製造方法を提供するものである。
 かかる錠剤の製造方法では、デュタステリドを可溶化剤に溶解させ溶液を調製する第1の工程と、前記溶液に吸着剤を加えて粉末化し粉末を調製する第2の工程と、前記粉末に結合剤、第1の賦形剤および練合液を加えて練合し乾燥させ顆粒剤を調製する第3の工程と、前記顆粒剤に崩壊剤、第2の賦形剤および必要に応じて滑沢剤を加えて混合し打錠用粉末を調製する第4の工程と、前記打錠用粉末を打錠し錠剤を製造する第5の工程と、を含んでいる。以下、各工程について説明すると共に、本発明の顆粒剤及び錠剤についても併せて説明する。
[Granule, tablet and method for producing the same]
The present invention provides a tablet containing dutasteride as an active ingredient and a method for producing the tablet.
In such a tablet production method, a first step of preparing a solution by dissolving dutasteride in a solubilizer, a second step of preparing a powder by adding an adsorbent to the solution, and a binder in the powder A third step of adding a first excipient and a kneading liquid, kneading and drying to prepare a granule, a disintegrant in the granule, a second excipient and, if necessary, a lubricant A fourth step of preparing a tableting powder by adding an agent and mixing, and a fifth step of tableting the tableting powder to produce a tablet. Hereinafter, while explaining each process, the granule and tablet of this invention are also demonstrated collectively.
[第1の工程]
 第1の工程ではデュタステリドを可溶化剤に溶解させ溶液を調製する。
 可溶化剤の例としては、脂肪酸のモノグリセリド、脂肪酸のジグリセリド、脂肪酸のモノ・ジグリセリド、脂肪酸のトリグリセリド、プロピレングリコール脂肪酸エステルなどが挙げられる。可溶化剤はこれら化合物のうち1種単独で使用されてもよいし、2種以上が混合され使用されてもよい。可溶化剤は好ましくは脂肪酸のモノ・ジグリセリドである。
 可溶化剤の添加量はデュタステリド1重量部に対して50~300重量部が好ましい。
 本工程の溶解工程では、可溶化剤と主薬にエタノールを添加すると、溶解をより効率的に行うことができる。
[First step]
In the first step, dutasteride is dissolved in a solubilizing agent to prepare a solution.
Examples of solubilizers include fatty acid monoglycerides, fatty acid diglycerides, fatty acid mono-diglycerides, fatty acid triglycerides, propylene glycol fatty acid esters, and the like. A solubilizer may be used individually by 1 type among these compounds, and 2 or more types may be mixed and used for it. The solubilizer is preferably a mono-diglyceride of a fatty acid.
The amount of solubilizer added is preferably 50 to 300 parts by weight per 1 part by weight of dutasteride.
In the dissolution step of this step, dissolution can be performed more efficiently by adding ethanol to the solubilizer and the main agent.
[第2の工程]
 第2の工程では、第1の工程で調製された溶液に吸着剤を加えて撹拌混合し粉末化する。具体的には、一定量の吸着剤を秤量しこれに溶液を加えて粉末状になるまで混合する。
 吸着剤の例としては、二酸化ケイ素(軽質無水ケイ酸、含水二酸化ケイ素、微粒二酸化ケイ素)、ケイ酸カルシウム、無水リン酸水素カルシウム、メタケイ酸アルミン酸マグネシウムなどが挙げられる。吸着剤はこれら化合物のうち1種単独で使用されてもよいし、2種以上が混合され使用されてもよい。吸着剤は好ましくは二酸化ケイ素またはメタケイ酸アルミン酸マグネシウムである。
 吸着剤の添加量は可溶化剤1重量部に対して好ましくは0.5~3.0重量部であり、より好ましくは1.2~2.0重量部である。
[Second step]
In the second step, an adsorbent is added to the solution prepared in the first step, and the mixture is stirred and mixed to be powdered. Specifically, a certain amount of adsorbent is weighed, and a solution is added to the adsorbent and mixed until powdered.
Examples of the adsorbent include silicon dioxide (light anhydrous silicic acid, hydrous silicon dioxide, fine silicon dioxide), calcium silicate, anhydrous calcium hydrogen phosphate, magnesium aluminate metasilicate, and the like. An adsorbent may be used individually by 1 type among these compounds, and 2 or more types may be mixed and used for it. The adsorbent is preferably silicon dioxide or magnesium aluminate metasilicate.
The amount of adsorbent added is preferably 0.5 to 3.0 parts by weight, more preferably 1.2 to 2.0 parts by weight, per 1 part by weight of the solubilizer.
[第3の工程]
 第3の工程では、第2の工程で調製された粉末に、第1の賦形剤および練合液を、並びに適宜必要に応じて結合剤を添加して練合する。連合物を乾燥させ顆粒(「顆粒剤」と称することもある。)を調製する。好ましくは、粉末に結合剤、第1の賦形剤および練合液を加えて練合し、その練合物を整粒した後、一定温度で一定時間乾燥させ、その乾燥物を再度整粒し、打錠に使用可能な粒状物、即ち顆粒剤を製造することができる。
 結合剤の例としてはヒドロキシプロピルセルロース、ヒプロメロース、ポビドン、カルボキシビニルポリマー、アラビアゴム等の通常のものが挙げられる。結合剤の使用量は、造粒部1重量部の中で好ましくは0.005~0.1重量部であり、より好ましくは0.005~0.03重量部である。
 第1の賦形剤の例としては、乳糖やその水和物、トウモロコシデンプン、バレイショデンプン、結晶セルロースなど通常使用するものが挙げられる。第1の賦形剤はこれらの化合物のうち1種単独で使用されてもよいし、2種以上が混合され使用されてもよい。第1の賦形剤の使用量は特に限定はなく、錠剤の目標質量に合わせて適当量を配合することでよい。
 練合液の例としてはエタノール、水などが挙げられ、好ましくは30~99.5%エタノール水溶液が使用され、より好ましくは50~95%エタノール水溶液が使用される。
 練合液の使用量は、特に限定されず、練合工程の中で適度な粘性が得られる程度の使用量でよい。
 このようにして得られる顆粒、即ち粒状組成物は、目的とする錠剤の製造工程の中間組成物として重要であり、また、このままの形で例えば顆粒剤或いは細粒剤として又は当該顆粒剤を硬カプセルに充填し硬カプセル剤として服用することも可能である。
[Third step]
In the third step, the powder prepared in the second step is kneaded by adding the first excipient and kneading liquid, and optionally a binder. The association product is dried to prepare granules (sometimes referred to as “granule”). Preferably, the binder, the first excipient, and the kneading liquid are added to the powder and kneaded. After the kneaded product is sized, it is dried at a constant temperature for a certain period of time, and the dried product is sized again. Thus, a granular material that can be used for tableting, that is, a granule can be produced.
Examples of the binder include ordinary ones such as hydroxypropylcellulose, hypromellose, povidone, carboxyvinyl polymer, gum arabic and the like. The amount of the binder used is preferably 0.005 to 0.1 parts by weight and more preferably 0.005 to 0.03 parts by weight in 1 part by weight of the granulated part.
Examples of the first excipient include those commonly used such as lactose and hydrates thereof, corn starch, potato starch, and crystalline cellulose. A 1st excipient | filler may be used individually by 1 type among these compounds, and 2 or more types may be mixed and used for it. The amount of the first excipient used is not particularly limited, and an appropriate amount may be blended according to the target mass of the tablet.
Examples of the kneading liquid include ethanol, water, etc., preferably 30 to 99.5% ethanol aqueous solution is used, and more preferably 50 to 95% ethanol aqueous solution is used.
The amount of the kneading liquid used is not particularly limited, and may be an amount used so that an appropriate viscosity can be obtained in the kneading step.
The granules thus obtained, that is, the granular composition, is important as an intermediate composition in the production process of the target tablet, and in this form, for example, as a granule or a fine granule or harden the granule. It is also possible to fill capsules and take them as hard capsules.
[第4の工程]
 第4の工程では、第3の工程で調製された粒状物、即ち顆粒剤に崩壊剤、第2の賦形剤および必要に応じて滑沢剤を加えて混合し打錠用粉末を調製する。好ましくは、顆粒剤に崩壊剤および第2の賦形剤を加えて混合し、その混合物に必要に応じて滑沢剤を加えて混合する。
 崩壊剤の例としては、低置換度ヒドロキシプロピルセルロース、カルメロースカルシウム、デンプングリコール酸ナトリウム、部分アルファー化デンプン、クロスカルメロースナトリウム、ポビドン、クロスポビドンなどが挙げられる。崩壊剤はこれら化合物のうち1種単独で使用されてもよいし、2種以上が混合され使用されてもよい。
 第2の賦形剤の例としては、好ましくはマンニトール、還元麦芽糖水アメなどが挙げられる。第2の賦形剤はこれら化合物のうち1種単独で使用されてもよいし、2種以上が混合され使用されてもよい。また、第2の賦形剤は第1の賦形剤と同じものが使用されてもよく、又、異なるものが使用されていてもよい。適宜、目的に応じて第2の賦形剤を使用すればよい。
 滑沢剤の例としてはステアリン酸マグネシウム、ステアリン酸カルシウム、タルク、フマル酸ステアリルナトリウム、ショ糖脂肪酸エステルなどが挙げられる。
 上記の崩壊剤、第2の賦形剤および滑沢剤の使用量は、特に限定はなく、錠剤の製造の際に通常使用される量と同程度で十分である。
[Fourth step]
In the fourth step, a powder for tableting is prepared by adding a disintegrant, a second excipient and, if necessary, a lubricant to the granules prepared in the third step, that is, granules. . Preferably, the disintegrant and the second excipient are added to the granule and mixed, and if necessary, a lubricant is added to the mixture and mixed.
Examples of the disintegrant include low-substituted hydroxypropyl cellulose, carmellose calcium, sodium starch glycolate, partially pregelatinized starch, croscarmellose sodium, povidone, crospovidone and the like. A disintegrating agent may be used individually by 1 type among these compounds, and 2 or more types may be mixed and used for it.
Examples of the second excipient preferably include mannitol, reduced maltose water candy and the like. A 2nd excipient | filler may be used individually by 1 type among these compounds, and 2 or more types may be mixed and used for it. The second excipient may be the same as the first excipient, or a different one may be used. The second excipient may be used as appropriate according to the purpose.
Examples of lubricants include magnesium stearate, calcium stearate, talc, sodium stearyl fumarate, sucrose fatty acid ester and the like.
The amount of the disintegrant, the second excipient, and the lubricant used is not particularly limited, and may be about the same as the amount usually used in tablet production.
[第5の工程]
 第5の工程では、第4の工程で調製された打錠用粉末を打錠し錠剤を製造する。
 打錠機としては汎用の打錠機が使用可能であり、たとえばロータリー打錠機が使用される。打錠の条件(杵のサイズ、打錠圧、回転数など)は製造しようとする錠剤のサイズや硬度などに合わせて適宜設定すればよい。
[Fifth step]
In the fifth step, the tableting powder prepared in the fourth step is tableted to produce tablets.
A general-purpose tableting machine can be used as the tableting machine. For example, a rotary tableting machine is used. The tableting conditions (such as the size of the punch, the tableting pressure, the number of rotations, etc.) may be appropriately set according to the size and hardness of the tablet to be produced.
[錠剤および用途]
 かかる製造方法によれば、少なくとも、デュタステリド、可溶化剤、吸着剤、崩壊剤を含む錠剤を製造することができ、また当該錠剤は所望により結合剤、賦形剤、滑沢剤を追加配合して製造することができる。
 かかる製造方法による本発明の錠剤は、従来の軟カプセル剤に比べ小さく服用しやすいものであり、軟カプセル剤と同等の薬物溶出効果を有し、十分な良性前立腺肥大症、前立腺がんまたは男性型脱毛症の治療効果を有するものである。
[Tablets and uses]
According to such a production method, a tablet containing at least dutasteride, a solubilizer, an adsorbent, and a disintegrant can be produced, and the tablet additionally contains a binder, an excipient, and a lubricant as required. Can be manufactured.
The tablet of the present invention by such a production method is smaller and easier to take than conventional soft capsules, has a drug-eluting effect equivalent to that of soft capsules, and is sufficiently benign prostatic hypertrophy, prostate cancer or male It has a therapeutic effect on alopecia areata.
 さらに、本発明の錠剤は長期保存下において十分な安定性を有し且つ一般的な製造設備で製造することが可能であり、従来の軟カプセル剤に比べると製造コストも廉価である。
 一般に液状の可溶化剤を吸着した固形製剤は熱(温度)によって不安定なものが多く、これを錠剤とした場合には、崩壊試験の崩壊時間や硬度の変動が激しく製剤品質の維持が難しい。この点、本錠剤の製造方法によれば、第3の工程の練合液、第4の工程の外部添加剤(崩壊剤、第2の賦形剤)を特定的に選択することにより、熱(温度)に耐えうる錠剤を製造することができる。
Furthermore, the tablet of the present invention has sufficient stability under long-term storage and can be produced by a general production facility, and the production cost is lower than that of a conventional soft capsule.
In general, many solid preparations adsorbing liquid solubilizers are unstable due to heat (temperature), and when they are made into tablets, the disintegration time and hardness of the disintegration test vary greatly, making it difficult to maintain the preparation quality. . In this regard, according to the manufacturing method of the present tablet, by specifically selecting the kneading liquid in the third step and the external additive (disintegrant, second excipient) in the fourth step, Tablets that can withstand (temperature) can be produced.
 以下、本発明の実施例について説明する。
 ただし、本発明の範囲は下記実施例に何ら限定されるものではない。
Examples of the present invention will be described below.
However, the scope of the present invention is not limited to the following examples.
 なお、服用しやすさに加え錠剤は次の条件を満足することが好ましい。
(1)溶出挙動は既存の軟カプセル剤に類似させるため錠剤の崩壊時間は2~10分。
(2)上記崩壊時間を満たす錠剤を打錠圧が2000kgf以下で打錠できる。
(3)耐熱試験(50℃密閉、1週間)において崩壊時間や溶出性の変化が可能な限り少ない。
In addition to ease of administration, the tablet preferably satisfies the following conditions.
(1) Since the dissolution behavior is similar to that of existing soft capsules, the tablet disintegration time is 2 to 10 minutes.
(2) Tablets satisfying the disintegration time can be tableted with a tableting pressure of 2000 kgf or less.
(3) In the heat resistance test (sealed at 50 ° C., 1 week), the disintegration time and dissolution change are as small as possible.
[サンプルの作製]
(1)実施例1
 下記(1.1)~(1.9)の手順に従いデュタステリド錠剤を製造した。
(1.1)デュタステリド0.5gを中鎖脂肪酸モノ・ジグリセリド(太陽化学社製サンソフトNo.707)25gに加え溶解させ溶液A1を得た。
(1.2)ヒドロキシプロピルセルロース(日本曹達社製NISSO HPC-L)2gを95%エタノール水溶液38gに撹拌溶解させ溶液B1を得た。
(1.3)軽質無水ケイ酸(フロイント産業社製アドソリダー101)35gを乳鉢に秤量し、これに溶液A1を加えて乳棒で粉末状になるまで混合し混合物C1を得た。
(1.4)混合物C1に対し溶液B1を加えて乳棒で全体が均一状態になるまで混合し混合粉末D1を得た。
(1.5)混合粉末D1に対し乳糖水和物(DFEファーマ社製Pharmatose 200M)45.5gと結晶セルロース(旭化成ケミカルズ社製セオラスUF711)122gとを加え乳棒で混合した後、95%エタノール水溶液100gを加えて練合し造粒末E1を得た。
(1.6)造粒末E1を目開き500μm篩で篩過した後、ステンレス製トレーに移し70℃で60分間乾燥させ乾燥物F1を得た。
(1.7)乾燥物F1を目開き500μm篩で篩過し、顆粒G1(整粒末)とした。
(1.8)顆粒G1を207g秤量し、これに低置換度ヒドロキシプロピルセルロース(信越化学工業社製L-HPC)40.5gとD-マンニトール(ロケットジャパン社製ペアリトール100SD)24.3gとを加えポリ袋内で2分間混合した後、ステアリン酸マグネシウム(日油社製ステアリン酸マグネシウムS)2.7gを加え更に1分間混合した後、目開き500μm篩で篩過して打錠用粉末H1を得た。
(1.9)打錠用粉末H1をロータリー打錠機(畑鉄工所製HT-AP18SS-II型)で打錠した。当該打錠工程では、直径9mm、曲率半径10mmの杵を用い、回転数毎分30回転で1錠305mg、硬度約110Nとなるよう打錠機のパラメーターを設定し錠剤(サイズ:直径9mm、厚さ4.84mm)を得た。
[Preparation of sample]
(1) Example 1
Dutasteride tablets were produced according to the following procedures (1.1) to (1.9).
(1.1) 0.5 g of dutasteride was added to 25 g of medium chain fatty acid mono-diglyceride (Sunsoft No.707 manufactured by Taiyo Kagaku Co., Ltd.) and dissolved to obtain a solution A1.
(1.2) 2 g of hydroxypropyl cellulose (NISSO HPC-L manufactured by Nippon Soda Co., Ltd.) was stirred and dissolved in 38 g of 95% aqueous ethanol solution to obtain a solution B1.
(1.3) 35 g of light anhydrous silicic acid (Adsolider 101 manufactured by Freund Sangyo Co., Ltd.) was weighed in a mortar, and the solution A1 was added thereto and mixed with a pestle until powdered to obtain a mixture C1.
(1.4) The solution B1 was added to the mixture C1 and mixed with a pestle until the whole became uniform to obtain a mixed powder D1.
(1.5) 45.5 g of lactose hydrate (Pharmatose 200M manufactured by DFE Pharma Co., Ltd.) and 122 g of crystalline cellulose (Theolas UF711 manufactured by Asahi Kasei Chemicals Co., Ltd.) 122 g were added to the mixed powder D1 and mixed with a pestle, and then 95% aqueous ethanol solution 100 g was added and kneaded to obtain granulated powder E1.
(1.6) The granulated powder E1 was sieved with a sieve having an opening of 500 μm, and then transferred to a stainless steel tray and dried at 70 ° C. for 60 minutes to obtain a dried product F1.
(1.7) The dried product F1 was sieved with a sieve having an opening of 500 μm to give granules G1 (sized powder).
(1.8) 207 g of granule G1 was weighed, and 40.5 g of low-substituted hydroxypropyl cellulose (L-HPC manufactured by Shin-Etsu Chemical Co., Ltd.) and 24.3 g of D-mannitol (Pairitol 100SD manufactured by Rocket Japan) were added to this. In addition, after mixing for 2 minutes in a plastic bag, 2.7 g of magnesium stearate (magnesium stearate S manufactured by NOF Corporation) was added and further mixed for 1 minute, followed by sieving with a sieve having an opening of 500 μm. Got.
(1.9) Tableting powder H1 was tableted with a rotary tableting machine (HT-AP18SS-II, manufactured by Hata Iron Works). In the tableting process, a tablet having a diameter of 9 mm and a radius of curvature of 10 mm was used, and the parameters of the tableting machine were set so that one tablet was 305 mg at a rotation speed of 30 revolutions per minute and the hardness was about 110 N (size: diameter 9 mm, thickness 4.84 mm).
(2)実施例2
 下記(2.1)、(2.2)の手順に従いデュタステリド錠剤を製造した。
(2.1)実施例1と同様に調製した顆粒G1(整粒末)207gにカルメロースカルシウム(ニチリン化学工業社製ECG505)40.5gと還元麦芽糖水アメ(三菱商事フードテック社製アマルティMR-50)55.8gとを加えポリ袋内で2分間混合後、ステアリン酸マグネシウム(日油社製ステアリン酸マグネシウムS)2.7gを加え更に1分間混合した後、目開き500μm篩を通して打錠用粉末H2を得た。
(2.2)打錠用粉末H2をロータリー打錠機(畑鉄工所製HT-AP18SS-II型)で打錠した。当該打錠工程では、直径9mm、曲率半径10mmの杵を用い、回転数毎分30回転で1錠340mg、硬度約105Nとなるよう打錠機のパラメーターを設定し錠剤(サイズ:直径9mm、厚さ5.16mm)を得た。
(2) Example 2
Dutasteride tablets were produced according to the following procedures (2.1) and (2.2).
(2.1) 207 g of granules G1 (sized powder) prepared in the same manner as in Example 1, 40.5 g of carmellose calcium (ECG505 manufactured by Nichirin Chemical Industry Co., Ltd.) and reduced maltose water candy (Amalty MR manufactured by Mitsubishi Corporation Foodtech) -50) After adding 55.8 g and mixing in a plastic bag for 2 minutes, add 2.7 g of magnesium stearate (magnesium stearate S manufactured by NOF Corporation), mix for another 1 minute, and press through a sieve with an opening of 500 μm. Powder H2 was obtained.
(2.2) Tableting powder H2 was tableted with a rotary tableting machine (HT-AP18SS-II, manufactured by Hata Iron Works). In the tableting process, a tablet with a diameter of 9 mm and a radius of curvature of 10 mm was used, and the parameters of the tableting machine were set so that one tablet was 340 mg and the hardness was about 105 N at a rotation speed of 30 revolutions per minute. 5.16 mm).
(3)実施例3
 下記(3.1)~(3.9)の手順に従いデュタステリド錠剤を製造した。
(3.1)デュタステリド0.5gを中鎖脂肪酸モノ・ジグリセリド(太陽化学社製サンソフトNo.707)25gに加え溶解させ溶液A3を得た。
(3.2)ヒドロキシプロピルセルロース(日本曹達社製NISSO HPC-L)2gを95%エタノール水溶液38gに撹拌溶解させ溶液B3を得た。
(3.3)メタケイ酸アルミン酸マグネシウム(富士化学工業社製ノイシリンUFL2)40gを乳鉢に秤量し、これに溶液A3を加えて乳棒で粉末状になるまで混合し混合粉末C3を得た。
(3.4)混合粉末C3に対し溶液B3を加えて乳棒で全体が均一状態になるまで混合し混合粉末D3を得た。
(3.5)混合粉末D3に対し乳糖水和物(DFEファーマ社製Pharmatose 200M)45.5gと結晶セルロース(旭化成ケミカルズ社製セオラスUF711)122gとを加え乳棒で混合した後、95%エタノール水溶液80gを加えて練合し造粒末E3を得た。
(3.6)造粒末E3を目開き500μm篩で篩過した後、ステンレス製トレーに移し70℃で60分間乾燥させ乾燥物F3を得た。
(3.7)乾燥物F3を目開き500μm篩で篩過し、顆粒G3(整粒末)とした。
(3.8)顆粒G3を211.5g秤量し、これにデンプングリコール酸ナトリウム(ロケットジャパン社製グリコリス)13.5gとD-マンニトール(ロケットジャパン社製ペアリトール100SD)24.3gとを加えポリ袋内で2分間混合後、ステアリン酸マグネシウム(日油社製ステアリン酸マグネシウムS)2.7gを加え更に1分間混合した後、目開き500μm篩で篩過して打錠用粉末H3を得た。
(3.9)打錠用粉末H3をロータリー打錠機(畑鉄工所製HT-AP18SS-II型)で打錠した。当該打錠工程では、直径9mm、曲率半径10mmの杵を用い、回転数毎分30回転で1錠280mg、硬度約190Nとなるよう打錠機のパラメーターを設定し錠剤(サイズ:直径9mm、厚さ4.17mm)を得た。
(3) Example 3
Dutasteride tablets were produced according to the following procedures (3.1) to (3.9).
(3.1) 0.5 g of dutasteride was added to 25 g of medium-chain fatty acid mono-diglyceride (Sunsoft No.707 manufactured by Taiyo Kagaku Co., Ltd.) and dissolved to obtain a solution A3.
(3.2) 2 g of hydroxypropyl cellulose (NISSO HPC-L manufactured by Nippon Soda Co., Ltd.) was stirred and dissolved in 38 g of 95% aqueous ethanol solution to obtain a solution B3.
(3.3) Magnesium aluminate metasilicate (Neusilin UFL2 manufactured by Fuji Chemical Industry Co., Ltd.) was weighed in a mortar, and solution A3 was added thereto and mixed with a pestle until powdered to obtain mixed powder C3.
(3.4) The mixed powder C3 was mixed with the solution B3 and mixed with a pestle until the whole became uniform to obtain a mixed powder D3.
(3.5) 45.5 g of lactose hydrate (Pharmatose 200M manufactured by DFE Pharma Co., Ltd.) and 122 g of crystalline cellulose (Theoras UF711 manufactured by Asahi Kasei Chemicals Co., Ltd.) are added to the mixed powder D3 and mixed with a pestle. 80 g was added and kneaded to obtain granulated powder E3.
(3.6) The granulated powder E3 was sieved with a sieve having an opening of 500 μm, and then transferred to a stainless steel tray and dried at 70 ° C. for 60 minutes to obtain a dried product F3.
(3.7) The dried product F3 was sieved with a sieve having an opening of 500 μm to obtain granules G3 (size-regulated powder).
(3.8) 211.5 g of granule G3 was weighed, and 13.5 g of sodium starch glycolate (Glycolith manufactured by Rocket Japan) and 24.3 g of D-mannitol (Pearlitol 100SD manufactured by Rocket Japan) were added to this and a plastic bag. After mixing for 2 minutes, 2.7 g of magnesium stearate (magnesium stearate S manufactured by NOF Corporation) was added and further mixed for 1 minute, and then sieved with a sieve having an opening of 500 μm to obtain powder H3 for tableting.
(3.9) Tableting powder H3 was tableted with a rotary tableting machine (HT-AP18SS-II, manufactured by Hata Iron Works). In the tableting process, a tablet with a diameter of 9 mm and a radius of curvature of 10 mm was used, and the parameters of the tableting machine were set so that one tablet was 280 mg at a rotation speed of 30 revolutions per minute and the hardness was about 190 N (size: diameter 9 mm, thickness 4.17 mm).
(4)実施例4
 下記(4.1)~(4.9)の手順に従いデュタステリド錠剤を製造した。
(4.1)デュタステリド0.5gを中鎖脂肪酸モノ・ジグリセリド(太陽化学社製サンソフトNo.707)50gに加え溶解させ溶液A4を得た。
(4.2)ヒドロキシプロピルセルロース(日本曹達社製NISSO HPC-L)3gを50%エタノール水溶液57gに撹拌溶解させ溶液B4を得た。
(4.3)軽質無水ケイ酸(フロイント産業社製アドソリダー101)75gを乳鉢に秤量し、これに溶液A4を加えて乳棒で粉末状になるまで混合し混合物C4を得た。
(4.4)混合物C4に対し溶液B4を加えて乳棒で全体が均一状態になるまで混合し混合粉末D4を得た。
(4.5)混合粉末D4に対し乳糖水和物(DFEファーマ社製Pharmatose 200M)44.5gと結晶セルロース(旭化成ケミカルズ社製セオラスUF711)122gとを加え乳棒で混合した後、50%エタノール水溶液120gを加えて練合し造粒末E4を得た。
(4.6)造粒末E4を目開き500μm篩で篩過した後、ステンレス製トレーに移し70℃で60分間乾燥させ乾燥物F4を得た。
(4.7)乾燥物F4を目開き500μm篩で篩過し、顆粒G4(整粒末)とした。
(4.8)顆粒G4を265.5g秤量し、これに低置換度ヒドロキシプロピルセルロース(信越化学工業社製L-HPC)54gとD-マンニトール(ロケットジャパン社製ペアリトール100SD)24.3gとを加えポリ袋内で2分間混合した後、ステアリン酸マグネシウム(日油社製ステアリン酸マグネシウムS)2.7gを加え更に1分間混合した後、目開き500μm篩で篩過して打錠用粉末H4を得た。
(4.9)打錠用粉末H4をロータリー打錠機(畑鉄工所製HT-AP18SS-II型)で打錠した。当該打錠工程では、直径10mm、曲率半径13mmの杵を用い、回転数毎分30回転で1錠385mg、硬度約90Nとなるよう打錠機のパラメーターを設定し錠剤(サイズ:直径10mm、厚さ4.85mm)を得た。
(4) Example 4
Dutasteride tablets were produced according to the following procedures (4.1) to (4.9).
(4.1) 0.5 g of dutasteride was added and dissolved in 50 g of medium chain fatty acid mono-diglyceride (Sunsoft No.707 manufactured by Taiyo Kagaku Co., Ltd.) to obtain a solution A4.
(4.2) 3 g of hydroxypropyl cellulose (NISSO HPC-L manufactured by Nippon Soda Co., Ltd.) was stirred and dissolved in 57 g of 50% ethanol aqueous solution to obtain a solution B4.
(4.3) 75 g of light anhydrous silicic acid (Freund Sangyo Co., Ltd. Adsolider 101) was weighed in a mortar, and the solution A4 was added thereto and mixed with a pestle until powdered to obtain a mixture C4.
(4.4) The solution B4 was added to the mixture C4 and mixed with a pestle until the whole became uniform to obtain a mixed powder D4.
(4.5) 44.5 g of lactose hydrate (Pharmatose 200M manufactured by DFE Pharma Co., Ltd.) and 122 g of crystalline cellulose (Theolas UF711 manufactured by Asahi Kasei Chemicals Co., Ltd.) 122 g were added to the mixed powder D4 and mixed with a pestle, followed by 50% aqueous ethanol solution. 120 g was added and kneaded to obtain granulated powder E4.
(4.6) After the granulated powder E4 was sieved with a sieve having an opening of 500 μm, it was transferred to a stainless steel tray and dried at 70 ° C. for 60 minutes to obtain a dried product F4.
(4.7) The dried product F4 was sieved with a sieve having an opening of 500 μm to obtain granules G4 (size-regulated powder).
(4.8) 265.5 g of granule G4 was weighed, and 54 g of low-substituted hydroxypropyl cellulose (L-HPC manufactured by Shin-Etsu Chemical Co., Ltd.) and 24.3 g of D-mannitol (Pairitol 100SD manufactured by Rocket Japan) were added thereto. In addition, after mixing for 2 minutes in a plastic bag, 2.7 g of magnesium stearate (magnesium stearate S manufactured by NOF Corporation) was added and further mixed for 1 minute, followed by sieving with a sieve having an opening of 500 μm. Got.
(4.9) Tableting powder H4 was tableted with a rotary tableting machine (HT-AP18SS-II, manufactured by Hata Iron Works). In the tableting process, a tablet with a diameter of 10 mm and a radius of curvature of 13 mm was used, and the parameters of the tableting machine were set so that one tablet was 385 mg and the hardness was about 90 N at a rotation speed of 30 revolutions per minute. 4.85 mm).
(5)実施例5
 下記(5.1)~(5.9)の手順に従いデュタステリド錠剤を製造した。
(5.1)デュタステリド1gを中鎖脂肪酸モノ・ジグリセリド(ABITEC社製CAPMUL MCM EP/NF)80g及び95%エタノール水溶液144gに加え溶解させ溶液A5を得た。
(5.2)ヒドロキシプロピルセルロース(日本曹達社製NISSO HPC-L)6gを95%エタノール水溶液114gに撹拌溶解させ溶液B5を得た。
(5.3)軽質無水ケイ酸(フロイント産業社製アドソリダー101)140gを高速攪拌造粒機(奈良機械社製NMG-5L)に入れ、これに溶液A5を加えて粉末状になるまで混合し混合物C5を得た。
(5.4)混合物C5に対し乳糖水和物(DFEファーマ社製Pharmatose 200M)39gと結晶セルロース(旭化成ケミカルズ社製セオラスUF711)164gとを加え混合し混合粉末D5を得た。
(5.5)混合粉末D5に対し溶液B5を加えて練合し造粒末E5を得た。
(5.6)造粒末E5を整粒機(パウレック社製コーミル197S)で整粒した後、ステンレス製トレーに移し60℃で90分間乾燥させ乾燥物F5を得た。
(5.7)乾燥物F5を整粒機(パウレック社製コーミル197S)で整粒し、顆粒G5(整粒末)とした。
(5.8)顆粒G5を387g秤量し、これに低置換度ヒドロキシプロピルセルロース(信越化学工業社製L-HPC)99gとD-マンニトール(ロケットジャパン社製ペアリトール100SD)54gとを加えポリ袋内で2分間混合し、打錠用粉末H5を得た。
(5.9)打錠用粉末H4をロータリー打錠機(畑鉄工所製HT-AP18SS-II型)で打錠した。当該打錠工程では、直径9mm、曲率半径13mmの杵を用い、回転数毎分30回転で1錠300mg、硬度約90Nとなるよう打錠機のパラメーターを設定し錠剤(サイズ:直径9mm、厚さ4.58mm)を得た。
(5) Example 5
Dutasteride tablets were produced according to the following procedures (5.1) to (5.9).
(5.1) 1 g of dutasteride was dissolved in 80 g of medium-chain fatty acid mono-diglyceride (CAPMUL MCM EP / NF manufactured by ABITEC) and 144 g of 95% aqueous ethanol solution to obtain a solution A5.
(5.2) 6 g of hydroxypropyl cellulose (NISSO HPC-L manufactured by Nippon Soda Co., Ltd.) was stirred and dissolved in 114 g of 95% aqueous ethanol solution to obtain a solution B5.
(5.3) 140 g of light anhydrous silicic acid (Freund Sangyo Co., Ltd. Adsolider 101) is put into a high-speed stirring granulator (NMG-5L made by Nara Machinery Co., Ltd.), and the solution A5 is added thereto and mixed until it becomes powdery. Mixture C5 was obtained.
(5.4) 39 g of lactose hydrate (Pharmatose 200M manufactured by DFE Pharma Co., Ltd.) and 164 g of crystalline cellulose (Ceorus UF711 manufactured by Asahi Kasei Chemicals Co., Ltd.) were added to the mixture C5 and mixed to obtain a mixed powder D5.
(5.5) Solution B5 was added to mixed powder D5 and kneaded to obtain granulated powder E5.
(5.6) The granulated powder E5 was sized with a sizing machine (Cormil 197S manufactured by POWREC), then transferred to a stainless steel tray and dried at 60 ° C. for 90 minutes to obtain a dried product F5.
(5.7) The dried product F5 was sized with a sizing machine (Cormil 197S manufactured by POWREC Co., Ltd.) to obtain Granule G5 (sized sizing powder).
(5.8) 387 g of granule G5 was weighed, and 99 g of low-substituted hydroxypropyl cellulose (L-HPC manufactured by Shin-Etsu Chemical Co., Ltd.) and 54 g of D-mannitol (Pairitol 100SD manufactured by Rocket Japan Co., Ltd.) were added to this. Was mixed for 2 minutes to obtain tableting powder H5.
(5.9) Tableting powder H4 was tableted with a rotary tableting machine (HT-AP18SS-II, manufactured by Hata Iron Works). In the tableting process, using a punch with a diameter of 9 mm and a curvature radius of 13 mm, the parameters of the tableting machine were set so that one tablet was 300 mg at a rotation speed of 30 revolutions per minute and the hardness was about 90 N (size: diameter 9 mm, thickness 4.58 mm).
(6)実施例6
 下記(6.1)~(6.9)の手順に従いデュタステリド錠剤を製造した。
(6.1)デュタステリド0.5gをプロピレングリコール脂肪酸エステル(日光ケミカルズ社製NIKKOL Sefsol-218)25gに加え溶解させ溶液A6を得た。
(6.2)ヒドロキシプロピルセルロース(日本曹達社製NISSO HPC-L)2gを精製水38gに撹拌溶解させ溶液B6を得た。
(6.3)軽質無水ケイ酸(フロイント産業社製アドソリダー101)25gを乳鉢に秤量し、これに溶液A5を加えて乳棒で粉末状になるまで混合し混合物C6を得た。
(6.4)混合物C6に対し溶液B6を加えて乳棒で全体が均一状態になるまで混合し混合粉末D6を得た。
(6.5)混合粉末D6に対し乳糖水和物(DFEファーマ社製Pharmatose 200M)57.5gと結晶セルロース(旭化成ケミカルズ社製セオラスUF711)125gとを加え乳棒で混合した後、精製水80gを加えて練合し造粒末E6を得た。
(6.6)造粒末E6を目開き500μm篩で篩過した後、ステンレス製トレーに移し70℃で60分間乾燥させ乾燥物F6を得た。
(6.7)乾燥物F5を目開き500μm篩で篩過し、顆粒G6(整粒末)とした。
(6.8)顆粒G6を211.5g秤量し、これにデンプングリコール酸ナトリウム(ロケットジャパン社製グリコリス)3.15gを加えポリ袋内で2分間手混合後、ステアリン酸マグネシウム(日油社製ステアリン酸マグネシウムS)2.25gを加え更に1分間混合した後、目開き500μm篩で篩過して打錠用粉末H6を得た。
(6.9)打錠用粉末H6をロータリー打錠機(畑鉄工所製HT-AP18SS-II型)で打錠した。当該打錠工程では、直径8mm、曲率半径9mmの杵を用い、回転数毎分30回転で1錠241mg、硬度約125Nとなるよう打錠機のパラメーターを設定し錠剤(サイズ:直径8mm、厚さ4.44mm)を得た。
(6) Example 6
Dutasteride tablets were produced according to the following procedures (6.1) to (6.9).
(6.1) 0.5 g of dutasteride was added to 25 g of propylene glycol fatty acid ester (NIKKOL Sefsol-218 manufactured by Nikko Chemicals) and dissolved therein to obtain a solution A6.
(6.2) 2 g of hydroxypropyl cellulose (NISSO HPC-L manufactured by Nippon Soda Co., Ltd.) was stirred and dissolved in 38 g of purified water to obtain a solution B6.
(6.3) 25 g of light anhydrous silicic acid (Freund Sangyo Co., Ltd. Adsolider 101) was weighed in a mortar, and the solution A5 was added thereto and mixed with a pestle until powdered to obtain a mixture C6.
(6.4) Solution B6 was added to mixture C6 and mixed with a pestle until the entire mixture became uniform to obtain mixed powder D6.
(6.5) After adding 57.5 g of lactose hydrate (Pharmatose 200M manufactured by DFE Pharma Co., Ltd.) and 125 g of crystalline cellulose (Theoras UF711 manufactured by Asahi Kasei Chemicals Co., Ltd.) to the mixed powder D6 and mixing with a pestle, 80 g of purified water was added. In addition, kneading was carried out to obtain granulated powder E6.
(6.6) The granulated powder E6 was sieved with a sieve having an opening of 500 μm, then transferred to a stainless steel tray and dried at 70 ° C. for 60 minutes to obtain a dried product F6.
(6.7) The dried product F5 was sieved with a sieve having an opening of 500 μm to give granules G6 (sized powder).
(6.8) 211.5 g of granule G6 was weighed, 3.15 g of sodium starch glycolate (Glycolith manufactured by Rocket Japan) was added thereto, and after manual mixing for 2 minutes in a plastic bag, magnesium stearate (manufactured by NOF Corporation) 2.25 g of magnesium stearate S) was added, and the mixture was further mixed for 1 minute, and then sieved with a sieve having an opening of 500 μm to obtain powder H6 for tableting.
(6.9) Tableting powder H6 was tableted with a rotary tableting machine (HT-AP18SS-II, manufactured by Hata Iron Works). In the tableting process, a tablet with a diameter of 8 mm and a radius of curvature of 9 mm was used, and the parameters of the tableting machine were set so that one tablet 241 mg at a rotation speed of 30 revolutions per minute and a hardness of about 125 N were set (size: diameter 8 mm, thickness 4.44 mm).
(7)実施例7
 実施例6のプロピレングリコール脂肪酸エステル(日光ケミカルズ社製NIKKOL Sefsol-218)を中鎖脂肪酸モノ・ジグリセリド(太陽化学社製サンソフトNo.707)に変更した。その他は実施例6と同様の方法で調製し錠剤(サイズ:直径8mm、厚さ4.58mm)を得た。
(7) Example 7
The propylene glycol fatty acid ester of Example 6 (NIKKOL Sefsol-218 manufactured by Nikko Chemicals) was changed to a medium chain fatty acid mono-diglyceride (Sunsoft No. 707 manufactured by Taiyo Kagaku). Others were prepared in the same manner as in Example 6 to obtain tablets (size: diameter 8 mm, thickness 4.58 mm).
 実施例1~7の処方を表1に示す。 Table 1 shows the formulations of Examples 1-7.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
[サンプルの評価]
 実施例1~7の錠剤につき下記の測定および試験を行った。
(1)打錠圧の測定
 錠剤5錠の打錠時の本圧を測定し各測定値の平均値を算出した。
(2)錠剤硬度の測定
 錠剤5錠をサンプリングして硬度を測定し各測定値の平均値を算出した。硬度の測定には錠剤硬度計(岡田精機製PC-30型)を使用した。
(3)崩壊試験
 錠剤6錠をサンプリングして崩壊試験を実施し(崩壊時間を測定し)各測定値の平均値を算出した。崩壊試験は日局崩壊試験法に準じて実施し、崩壊試験では崩壊試験器(富山産業製NTR-6300A型)を使用した。
 その後、錠剤を耐熱試験に供し、その錠剤に対し再度崩壊試験を実施した。耐熱試験では、錠剤をガラス製9ccスクリュー管に入れこれをポリプロピレン製蓋で密栓し、50℃の恒温機に1週間静置した。
(4)溶出試験
 錠剤6錠をサンプリングして溶出試験を実施し(溶出率を測定し)試験時間60分における各測定値の平均値を算出した。溶出試験では溶出試験器(富山産業製NTR-6300A型)を使用した。溶出試験では、錠剤を、0.5%(W/V)ポリソルベート80を添加したpH4.0のMcIlvaine緩衝液900ml中に浸漬させ、パドルの回転数を50回転に設定した。
 その後、錠剤を上記崩壊試験での耐熱試験と同様の耐熱試験に供し、その錠剤に対し再度溶出試験を実施した。
[Sample Evaluation]
The following measurements and tests were performed on the tablets of Examples 1 to 7.
(1) Measurement of tableting pressure The main pressure at the time of tableting of 5 tablets was measured, and the average value of each measured value was calculated.
(2) Measurement of tablet hardness Five tablets were sampled, the hardness was measured, and the average value of each measured value was calculated. A tablet hardness meter (Okada Seiki PC-30 type) was used to measure the hardness.
(3) Disintegration test Six tablets were sampled and a disintegration test was performed (disintegration time was measured), and the average value of each measurement value was calculated. The disintegration test was conducted according to the Japanese disintegration test method. In the disintegration test, a disintegration tester (NTR-6300A type manufactured by Toyama Sangyo) was used.
Thereafter, the tablets were subjected to a heat resistance test, and the disintegration test was performed again on the tablets. In the heat resistance test, the tablet was placed in a glass 9 cc screw tube, which was sealed with a polypropylene lid and allowed to stand in a thermostat at 50 ° C. for 1 week.
(4) Dissolution test Six tablets were sampled and a dissolution test was performed (dissolution rate was measured), and an average value of each measurement value at a test time of 60 minutes was calculated. In the dissolution test, a dissolution tester (NTR-6300A type manufactured by Toyama Sangyo) was used. In the dissolution test, the tablets were immersed in 900 ml of pH 4.0 McIlvaine buffer supplemented with 0.5% (W / V) polysorbate 80, and the rotation speed of the paddle was set to 50 revolutions.
Thereafter, the tablets were subjected to a heat test similar to the heat test in the disintegration test, and the dissolution test was performed again on the tablets.
 実施例1~7の評価結果を表2に示す。 The evaluation results of Examples 1 to 7 are shown in Table 2.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
[まとめ]
 表2に示すとおり、実施例1~7のいずれでも打錠圧2000kgf以下で一定の硬度を有し服用しやすいサイズの錠剤を製造することができた。
 なお、実施例1~5では耐熱試験の前後で崩壊時間が2~10分以内に収まるのに対し、実施例6~7では耐熱試験後で崩壊時間が10分を超えた。
 また、表2に示すとおり、実施例の中でも、実施例1~5では耐熱試験の前後で溶出率の低下が10%以内に収まるのに対し、実施例6~7では耐熱試験の後で溶出率の低下が10%を超えた。
 特に実施例1~5と実施例6~7との比較から、練合液を50%エタノール水溶液または95%エタノール水溶液から精製水に変更すると、耐熱試験:1週間で崩壊時間の遅延や溶出率の低下が起きた。実施例1~5では、練合液として50%エタノール水溶液または95%エタノール水溶液を用いているため打錠圧が高くなる傾向にあるが、崩壊剤として低置換度ヒドロキシプロピルセルロース、カルメロースカルシウム、デンプングリコール酸ナトリウムを、第2の賦形剤としてD-マンニトール、粉末還元麦芽糖水アメを、それぞれ選択することにより、成型性の改善に成功し、熱(温度)に耐えうる、錠剤を製造することができた。
[Summary]
As shown in Table 2, in any of Examples 1 to 7, a tablet having a certain hardness and easy to take could be produced at a tableting pressure of 2000 kgf or less.
In Examples 1 to 5, the disintegration time was within 2 to 10 minutes before and after the heat test, while in Examples 6 to 7, the disintegration time exceeded 10 minutes after the heat test.
Also, as shown in Table 2, among the examples, in Examples 1 to 5, the decrease in dissolution rate was within 10% before and after the heat test, while in Examples 6 to 7, elution was performed after the heat test. The rate drop exceeded 10%.
In particular, from the comparison between Examples 1 to 5 and Examples 6 to 7, when the kneading solution was changed from 50% ethanol aqueous solution or 95% ethanol aqueous solution to purified water, the heat resistance test: delay of disintegration time and dissolution rate in one week A decline occurred. In Examples 1 to 5, since a 50% ethanol aqueous solution or a 95% ethanol aqueous solution is used as the kneading liquid, the tableting pressure tends to increase. However, as the disintegrant, low-substituted hydroxypropylcellulose, carmellose calcium, By selecting sodium starch glycolate, D-mannitol as the second excipient, and powdered reduced maltose water candy, the moldability was successfully improved and a tablet that can withstand heat (temperature) is produced. I was able to.

Claims (10)

  1.  デュタステリドを可溶化剤に溶解させ溶液を調製する工程と、
     前記溶液に吸着剤を加えて粉末化し粉末を調製する工程と、
     前記粉末に結合剤、第1の賦形剤および練合液を加えて練合し乾燥させ顆粒剤を調製する工程と、
     前記顆粒剤に崩壊剤、第2の賦形剤および必要に応じて滑沢剤を加えて混合し打錠用粉末を調製する工程と、
     前記打錠用粉末を打錠し錠剤を製造する工程と、
     を含む錠剤の製造方法。
    Dissolving dutasteride in a solubilizing agent to prepare a solution;
    Adding an adsorbent to the solution to prepare a powder;
    Adding a binder, a first excipient and a kneading liquid to the powder, kneading and drying to prepare granules;
    A step of preparing a tableting powder by adding a disintegrant, a second excipient and, if necessary, a lubricant to the granules and mixing them;
    Tableting the tableting powder to produce a tablet;
    The manufacturing method of the tablet containing this.
  2.  請求項1に記載の錠剤の製造方法において、
     前記可溶化剤が脂肪酸のモノグリセリド、脂肪酸のジグリセリド、脂肪酸のモノ・ジグリセリド、脂肪酸のトリグリセリド、およびプロピレングリコール脂肪酸エステルからなる群から選択される少なくとも1種である、錠剤の製造方法。
    In the manufacturing method of the tablet of Claim 1,
    A method for producing a tablet, wherein the solubilizer is at least one selected from the group consisting of fatty acid monoglycerides, fatty acid diglycerides, fatty acid mono-diglycerides, fatty acid triglycerides, and propylene glycol fatty acid esters.
  3.  請求項1または2に記載の錠剤の製造方法において、
     前記可溶化剤の添加量が前記デュタステリド1重量部に対して50~300重量部である、錠剤の製造方法。
    In the manufacturing method of the tablet of Claim 1 or 2,
    A method for producing a tablet, wherein the solubilizer is added in an amount of 50 to 300 parts by weight per 1 part by weight of the dutasteride.
  4.  請求項1~3のいずれか一項に記載の錠剤の製造方法において、
     前記吸着剤が二酸化ケイ素、ケイ酸カルシウム、無水リン酸水素カルシウム、およびメタケイ酸アルミン酸マグネシウムからなる群から選択される少なくとも1種である、錠剤の製造方法。
    In the method for producing a tablet according to any one of claims 1 to 3,
    The tablet production method, wherein the adsorbent is at least one selected from the group consisting of silicon dioxide, calcium silicate, anhydrous calcium hydrogen phosphate, and magnesium aluminate metasilicate.
  5.  請求項1~4のいずれか一項に記載の錠剤の製造方法において、
     前記吸着剤の添加量が前記可溶化剤1重量部に対して0.5~3.0重量部である、錠剤の製造方法。
    In the method for producing a tablet according to any one of claims 1 to 4,
    A method for producing a tablet, wherein the adsorbent is added in an amount of 0.5 to 3.0 parts by weight per 1 part by weight of the solubilizer.
  6.  請求項1~5のいずれか一項に記載の錠剤の製造方法において、
     前記練合液が30~99.5%エタノール水溶液である、錠剤の製造方法。
    In the method for producing a tablet according to any one of claims 1 to 5,
    A method for producing a tablet, wherein the kneaded solution is a 30-99.5% ethanol aqueous solution.
  7. (i)主薬としてのデュタステリド並びに(ii)製剤添加剤として吸着剤及び可溶化剤を含有する(1)顆粒剤、及び
    (2)崩壊剤を含有する錠剤。
    (I) Dutasteride as the active ingredient and (ii) tablets containing an adsorbent and solubilizer as formulation additives, (1) granules, and (2) tablets containing a disintegrant.
  8.  可溶化剤が、脂肪酸のモノグリセリド、脂肪酸のジグリセリド、脂肪酸のモノ・ジグリセリド、脂肪酸のトリグリセリド、およびプロピレングリコール脂肪酸エステルからなる群から選択される少なくとも1種である請求項7に記載の錠剤。 The tablet according to claim 7, wherein the solubilizer is at least one selected from the group consisting of a fatty acid monoglyceride, a fatty acid diglyceride, a fatty acid mono-diglyceride, a fatty acid triglyceride, and a propylene glycol fatty acid ester.
  9.  吸着剤が、二酸化ケイ素、ケイ酸カルシウム、無水リン酸水素カルシウムおよびメタケイ酸アルミン酸マグネシウムからなる群から選択される少なくとも1種である請求項8または9に記載の錠剤。 The tablet according to claim 8 or 9, wherein the adsorbent is at least one selected from the group consisting of silicon dioxide, calcium silicate, anhydrous calcium hydrogen phosphate, and magnesium aluminate metasilicate.
  10. (i)主薬としてのデュタステリド並びに
    (ii)製剤添加剤として吸着剤及び可溶化剤
    を含有する顆粒剤。
    (I) Dutasteride as the active ingredient and (ii) granules containing adsorbent and solubilizer as formulation additives.
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