WO2018227746A1 - Polymer resin and use thereof in high-frequency circuit board - Google Patents

Polymer resin and use thereof in high-frequency circuit board Download PDF

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Publication number
WO2018227746A1
WO2018227746A1 PCT/CN2017/097337 CN2017097337W WO2018227746A1 WO 2018227746 A1 WO2018227746 A1 WO 2018227746A1 CN 2017097337 W CN2017097337 W CN 2017097337W WO 2018227746 A1 WO2018227746 A1 WO 2018227746A1
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weight
parts
vinyl
styrene
resin
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PCT/CN2017/097337
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French (fr)
Chinese (zh)
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曾宪平
陈广兵
徐浩晟
关迟记
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广东生益科技股份有限公司
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Publication of WO2018227746A1 publication Critical patent/WO2018227746A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/18Homopolymers or copolymers of aromatic monomers containing elements other than carbon and hydrogen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/14Layered products comprising a layer of metal next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/02Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/04Layered products comprising a layer of synthetic resin as impregnant, bonding, or embedding substance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/08Impregnating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/08Interconnection of layers by mechanical means
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F212/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
    • C08F212/02Monomers containing only one unsaturated aliphatic radical
    • C08F212/04Monomers containing only one unsaturated aliphatic radical containing one ring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F212/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
    • C08F212/02Monomers containing only one unsaturated aliphatic radical
    • C08F212/04Monomers containing only one unsaturated aliphatic radical containing one ring
    • C08F212/06Hydrocarbons
    • C08F212/08Styrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L71/00Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
    • C08L71/08Polyethers derived from hydroxy compounds or from their metallic derivatives
    • C08L71/10Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
    • C08L71/12Polyphenylene oxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L71/00Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
    • C08L71/08Polyethers derived from hydroxy compounds or from their metallic derivatives
    • C08L71/10Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
    • C08L71/12Polyphenylene oxides
    • C08L71/126Polyphenylene oxides modified by chemical after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • B32B2260/023Two or more layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets

Definitions

  • the present invention relates to the field of copper clad laminates, and in particular to a resin composition and its application in high frequency circuit boards, in particular to a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer. Resin and its application in high frequency circuit boards.
  • dielectric constant on performance high-frequency circuits, signal transmission rate and the relationship between the insulating material is a dielectric constant D k: the lower the dielectric constant D k dielectric material, the faster the transmission rate of the signal. Therefore, in order to increase the speed of the signal transmission rate, it is necessary to develop a substrate having a low dielectric constant. As the frequency of the signal increases, the loss of the signal in the substrate can no longer be ignored.
  • the relationship between the signal loss and the frequency, the dielectric constant D k , and the dielectric loss D f is such that the smaller the substrate dielectric constant D k is, the smaller the dielectric loss D f is, and the smaller the signal loss is. Therefore, the development of a high-frequency circuit substrate having a low dielectric constant D k and a low dielectric loss D f has become a research and development direction common to CCL manufacturers.
  • the prepreg and its substrate can meet the multiple lamination requirements, and it is required to pass multiple lead-free reflow soldering. Requirements such as high heat resistance and low thermal expansion coefficient of the base resin composition are required.
  • An olefin resin such as polybutadiene or styrene-butadiene polymer, which contains a curable cross-linked vinyl double bond, does not contain a polar group, and has a low dielectric constant and dielectric loss, and can be used in a large amount in a high frequency group. Preparation of materials. However, it also exists in the presence of an olefin resin such as polybutadiene or styrene-butadiene polymer in the initiator-initiated polymerization curing strip.
  • the crosslink density of the cured product is low, the glass transition temperature is low, the prepared substrate has a large thermal expansion coefficient, and the polymerization is initiated by using a peroxide radical initiator, which causes the dielectric constant and dielectric loss of the substrate. Raise.
  • the polypara-hydroxystyrene-based resin can synthesize an active group having a specific structure by modifying the group by modifying it with a reactive group phenolic hydroxyl group.
  • a reactive group phenolic hydroxyl group In particular, non-polar vinyl reactive groups.
  • the prepared substrate has high glass transition temperature, low dielectric constant and dielectric loss, small thermal expansion coefficient and good heat resistance, and can be used for the development of high-frequency circuit substrates.
  • CN87100741A discloses a thermosetting poly(p-hydroxystyryl) derivative resin having a vinyl reactive group which is an allyl group, an isobutenyl group, a vinyl group, an acryloyl group or a methacryloyl group.
  • the resin composition is used for preparing prepregs and laminates having a low dielectric constant, good heat resistance, and good flame retardancy.
  • the vinyl structure selected for the resin has the following problems: 1. For the allyl group, since the radical intermediate is conjugated, it does not have the activity of radical curing; 2.
  • the two vinyl reactive groups contain a certain polar carbonyl chemical structure, which leads to a large dielectric constant and dielectric loss of the prepared substrate.
  • isobutenyl and vinyl groups although it does not contain a polar chemical structure, isobutylene
  • the base and the vinyl need to initiate polymerization under the conditions of the initiator, the crosslink density of the cured product is low, the glass transition temperature is low, the coefficient of thermal expansion is high, and the polymerization is initiated by using a peroxide radical initiator, which causes the dielectric constant of the substrate and An increase in dielectric loss.
  • the inventors synthesized a vinyl benzyl ether modified poly(p-hydroxystyrene-styrene) polymer resin which contains an active styrene group and can be self-cured under heating without The initiation of a peroxide free radical initiator is required.
  • the prepared substrate has high glass transition temperature, low dielectric constant and dielectric loss, and small thermal expansion coefficient, and can be applied to preparation of high frequency circuits.
  • the vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin has a high crosslink density and high brittleness, which cannot meet the toughness requirements of the copper clad laminate.
  • Benzyl ether modified poly(p-hydroxybenzene) The brittleness of the vinyl-styrene polymer resin cured product is improved.
  • a composition comprising a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin.
  • the substrate prepared by using the resin composition has a low dielectric constant, low dielectric loss, low thermal expansion coefficient and the like, and the substrate has a small area of "ten" shaped drop under the action of falling weight impact load.
  • the toughness of the substrate is good, which can meet the requirements of the toughness of the copper clad laminate.
  • composition comprising a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin, comprising:
  • the substrate prepared by using the resin composition not only has low dielectric constant, low dielectric loss, small thermal expansion coefficient and the like, and the substrate has a small area of "ten"-shaped falling marks under the action of falling weight impact load.
  • the toughness of the substrate is good, which can meet the requirements of the toughness of the copper clad laminate.
  • the vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin provided by the invention has a chemical structure as shown in the formula (I):
  • R 1 is as shown in formula (II):
  • n is 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 18 or 20
  • n is 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 18, 20, 25, 30, 35 or 40.
  • the vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin wherein the relationship between m and n in the chemical structural formula (I) is:
  • m/(m+n) may be, for example, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75. %, 80%, 85%, 90%, 95% or 100%.
  • the vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin has a number average molecular weight of 1,000 to 20,000, and may be, for example, 1000, 2000, 3000, 4000, 5000, 6000, 7000, 8000, 9000, 10000, 11000, 12000, 13000, 14000, 15000, 16000, 17000, 18000, 19000 or 20000, preferably 2000-5000.
  • the vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin is a poly(p-hydroxystyryl-styrene) polymer and vinylbenzyl chloride is reacted by the following formula:
  • R 1 is: Both m and n are natural numbers, and m is not zero.
  • the substrate prepared by modifying the poly(p-hydroxystyryl-styrene) polymer resin with the above vinyl benzyl ether has high glass transition temperature, low dielectric constant and dielectric loss, and small thermal expansion coefficient, it exists in the presence of The joint density is high and the brittleness is large, which cannot meet the requirements of the toughness of the copper clad laminate. Therefore, the brittleness of the vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin cured product needs to be improved.
  • the present invention adds a vinyl-modified polyphenylene ether resin to a vinyl benzyl ether-modified poly(p-hydroxystyryl-styrene) polymer resin, which not only has a substrate prepared using the resin composition
  • the comprehensive properties of high transformation temperature, low dielectric constant, low dielectric loss, low thermal expansion coefficient, etc. also make the substrate have a small area of "ten"-shaped falling marks under the impact load of falling weight, and the toughness of the substrate is good. It can meet the requirements of toughness of CCL.
  • the vinyl modified polyphenylene ether resin has the following structure:
  • 1 ⁇ e ⁇ 100 (for example, may be 1, 3, 5, 8, 10, 22, 31, 40, 52, 61, 70, 80, 92, 95 or 100, etc.), 1 ⁇ f ⁇ 100 (for example) It can be 1, 3, 5, 8, 10, 22, 31, 40, 52, 61, 70, 80, 92, 95 or 100, etc., 2 ⁇ e + f ⁇ 100 (for example, it can be 2 ⁇ e + f ⁇ 5,10 ⁇ e+f ⁇ 20, 15 ⁇ e+f ⁇ 30, 25 ⁇ e+f ⁇ 40, 30 ⁇ e+f ⁇ 55, 35 ⁇ e+f ⁇ 45, 60 ⁇ e+f ⁇ 75 , 65 ⁇ e + f ⁇ 85, 80 ⁇ e + f ⁇ 98 or 85 ⁇ e + f ⁇ 100, etc.; and M is selected from:
  • N is selected from any one of -O-, -CO-, -SO-, -SC-, -SO 2 - or -C(CH 3 ) 2 - or a combination of at least two;
  • R 8 , R 10 , R 12 , R 14 , R 17 , R 19 , R 21 and R 23 are each independently selected from substituted or unsubstituted C1 to C8 (eg, C1, C2, C3, C4, C5, C6, C7 or C8, etc.) a linear alkyl group, a substituted or unsubstituted C1 to C8 (for example, C1, C2, C3, C4, C5, C6, C7 or C8, etc.) branched alkyl group, substituted or unsubstituted phenyl group Any one or a combination of at least two;
  • R 9 , R 11 , R 13 , R 15 , R 18 , R 20 , R 22 and R 24 are each independently selected from a hydrogen atom, a substituted or unsubstituted C1 to C8 (for example, C1, C2, C3, C4, C5). , C6, C7 or C8, etc.) linear alkyl, substituted or unsubstituted C1-C8 (eg C1, C2, C3, C4, C5, C6, C7 or C8, etc.) branched alkyl, substituted or unsubstituted Any one of phenyl groups or a combination of at least two;
  • R 16 is selected from:
  • the vinyl modified polyphenylene ether resin has a number average molecular weight of 500 to 10000 g/mol, for example, 500 g/mol, 800 g/mol, 1000 g/mol, 1100 g/mol, 1500 g/mol, 4000 g/mol, 5600 g. /mol, 8000 g/mol or 10000 g/mol, etc., preferably 800 to 8000 g/mol, further preferably 1000 to 4000 g/mol.
  • the weight of the vinyl-modified polyphenylene ether resin is 50 to 200 parts by weight based on 100 parts by weight of the vinyl benzyl ether-modified poly(p-hydroxystyryl-styrene) polymer resin.
  • composition containing a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin may further include a flame retardant.
  • the flame retardant is selected from any one or a mixture of at least two of a bromine-based flame retardant, a phosphorus-based flame retardant or a nitrogen-based flame retardant, wherein a typical but non-limiting mixture is: bromine-based flame retardant a mixture of a phosphorus-based flame retardant, a mixture of a phosphorus-based flame retardant and a nitrogen-based flame retardant, and a mixture of a bromine-based flame retardant and a nitrogen-based flame retardant.
  • the bromine-based flame retardant is selected from any one or a mixture of at least two of decabromodiphenyl ether, decabromodiphenylethane, ethylene bistetrabromophthalimide, wherein A typical but non-limiting mixture is a mixture of decabromodiphenyl ether and decabromodiphenylethane, a mixture of decabromodiphenylethane and ethylene bistetrabromophthalimide, decabromodiphenyl. A mixture of ether and ethylene bis-tetrabromophthalimide.
  • the phosphorus-based flame retardant is selected from the group consisting of tris(2,6-dimethylphenyl)phosphine, 10-(2,5-dihydroxyphenyl)-9,10-dihydro-9-oxa -10-phosphinophen-10-oxide, 2,6-bis(2,6-dimethylphenyl)phosphinobenzene or 10-phenyl-9,10-dihydro-9-oxa-10- Any one or a mixture of at least two of phosphaphenanthrene-10-oxides, wherein a typical but non-limiting mixture is: tris(2,6-dimethylphenyl)phosphine and 10-(2,5- a mixture of dihydroxyphenyl)-9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, 10-(2,5-dihydroxyphenyl)-9,10-dihydro- a mixture of 9-oxa-10-phosphaphenanthrene
  • the nitrogen-based flame retardant is selected from any one or a mixture of at least two of melamine, melamine phosphate, strontium phosphate, cesium carbonate or bismuth sulfamate, wherein a typical but non-limiting mixture is: a mixture of melamine and melamine phosphate, a mixture of strontium phosphate and cesium carbonate, a mixture of cesium carbonate and bismuth sulfamate.
  • the weight of the flame retardant is 0, based on 100 parts by weight of the total weight of the vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin and the vinyl modified polyphenylene ether resin.
  • ⁇ 40 parts by weight for example, may be 1 part by weight, 5 parts by weight, 8 parts by weight, 10 parts by weight, 12 parts by weight, 15 parts by weight, 20 parts by weight, 25 parts by weight, 30 parts by weight, 35 parts by weight or 40 parts by weight.
  • the weight of the flame retardant is 0 parts by weight, meaning that the resin composition does not contain a flame retardant.
  • composition containing a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin may further include a powder filler.
  • the powder filler is selected from the group consisting of crystalline silica, amorphous silica, spherical silica, fused silica, titanium dioxide, silicon carbide, glass fiber, alumina, aluminum nitride, boron nitride, Any one or a mixture of at least two of barium titanate or barium titanate, wherein a typical but non-limiting mixture is: a mixture of crystalline silica and amorphous silica, spherical silica and molten A mixture of fused silica, a mixture of titanium dioxide and silicon carbide, a mixture of alumina and barium titanate, a mixture of glass fibers, aluminum nitride and barium titanate.
  • the powder filler functions to improve dimensional stability, lower thermal expansion coefficient, lower system cost, and the like.
  • the shape and particle diameter of the powder filler are not limited in the present invention, and the particle diameter generally used is 0.2 to 10 ⁇ m, for example, 0.2 ⁇ m, 0.5 ⁇ m, 1 ⁇ m, 2 ⁇ m, 3 ⁇ m, 5 ⁇ m, 8 ⁇ m, 9 ⁇ m or 10 ⁇ m, for example, Spherical silica having a particle diameter of 0.2 to 10 ⁇ m is selected.
  • the weight of the powder filler is 0 to 150 parts by weight, based on 100 parts by weight of the total weight of the polyvinyl benzyl ether-modified poly(p-hydroxystyryl-styrene) polymer resin and the flame retardant, and may be, for example, 1 Parts by weight, 5 parts by weight, 15 parts by weight, 25 parts by weight, 35 parts by weight, 40 parts by weight, 45 parts by weight, 50 parts by weight, 55 parts by weight, 75 parts by weight, 90 parts by weight, 100 parts by weight, 110 parts by weight 120 parts by weight, 130 parts by weight, 140 parts by weight, 145 parts by weight or 150 parts by weight.
  • the weight of the powder filler is 0 parts by weight, meaning that the resin composition does not contain a powder filler.
  • the preparation method of the resin composition of the present invention can be prepared by a known method of formulating, stirring, and mixing the above-mentioned resin, flame retardant, powder filler, and various additives.
  • Another object of the present invention is to provide a resin glue obtained by dissolving or dispersing the composition as described above in a solvent.
  • the solvent in the present invention is not particularly limited, and specific examples thereof include alcohols such as methanol, ethanol, and butanol, ethyl cellosolve, butyl cellosolve, ethylene glycol-methyl ether, carbitol, and butyl.
  • Ethers such as carbitol, ketones such as acetone, methyl ethyl ketone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; aromatic hydrocarbons such as toluene, xylene, and mesitylene; An ester such as ethyl acetate or ethyl acetate; a nitrogen-containing solvent such as N,N-dimethylformamide, N,N-dimethylacetamide or N-methyl-2-pyrrolidone. These solvents may be used alone or in combination of two or more.
  • aromatic hydrocarbon solvents such as toluene, xylene, and mesitylene, and acetone, methyl ethyl ketone, methyl ethyl ketone, and methyl group.
  • Butyl ketone, A ketone flux such as cyclohexanone is used in combination.
  • the amount of the solvent to be used can be selected by a person skilled in the art according to his own experience, so that the obtained resin glue can reach a viscosity suitable for use.
  • An emulsifier may be added during the process of dissolving or dispersing the resin composition as described above in a solvent. By dispersing by an emulsifier, the powder filler or the like can be uniformly dispersed in the glue.
  • a third object of the present invention is to provide a prepreg obtained by dipping a glass fiber cloth in a resin glue as described above and drying it.
  • the glass fiber cloth is a reinforcing material, and functions to increase strength, improve dimensional stability, and reduce shrinkage of curing of the thermosetting resin in the composite material.
  • Different types of fiberglass cloth can be used depending on the thickness of the sheet and the like.
  • Exemplary glass fiber cloths are: 7628 fiberglass cloth, 2116 fiberglass cloth.
  • the total weight of the poly(p-hydroxystyryl-styrene) polymer resin, the vinyl modified polyphenylene ether resin, the flame retardant and the powder filler modified with vinyl benzyl ether is 100 parts by weight, and the glass fiber cloth is used.
  • the weight is 50 to 230 parts by weight, and may be, for example, 50 parts by weight, 70 parts by weight, 90 parts by weight, 110 parts by weight, 150 parts by weight, 180 parts by weight, 200 parts by weight, 210 parts by weight, 220 parts by weight or 230 parts by weight. Share.
  • the drying temperature is 80-220 ° C, for example, 80 ° C, 90 ° C, 110 ° C, 150 ° C, 170 ° C, 190 ° C, 200 ° C or 220 ° C; the drying time is 1 ⁇ 30 min, for example, may be 1 min , 3 min, 5 min, 8 min, 13 min, 17 min, 21 min, 24 min, 28 min or 30 min.
  • a fourth object of the present invention is to provide a copper clad laminate comprising at least one prepreg as described above.
  • a fifth object of the present invention is to provide an insulating sheet comprising at least one prepreg as described above.
  • a sixth object of the present invention is to provide a high frequency circuit substrate comprising at least one prepreg as described above.
  • the substrate prepared by using the resin composition of the invention has the advantages of low dielectric constant, low dielectric loss, low thermal expansion coefficient, etc., and the toughness of the substrate is good, and the surface and interior of the substrate are under a small bending force. No cracks are formed, which can meet the requirements of toughness of copper clad laminates.
  • the high frequency circuit substrate provided by the present invention may be prepared by the following steps:
  • At least one prepreg as described above is overlapped, and a copper foil is placed on the upper and lower sides of the overlapping prepreg, and is obtained by lamination molding.
  • the overlap preferably employs an automated stacking operation to make the process operation easier.
  • the laminate molding is preferably vacuum lamination molding, and the vacuum lamination molding can be carried out by a vacuum laminator.
  • the lamination time is 70-120 min, for example, 70 min, 75 min, 80 min, 85 min, 90 min, 95 min, 100 min, 105 min, 110 min, 115 min or 120 min;
  • the lamination temperature is 180-220 ° C, for example Is 180 ° C, 185 ° C, 190 ° C, 195 ° C, 200 ° C, 205 ° C, 210 ° C, 215 ° C or 220 ° C;
  • the pressure of the lamination is 40 ⁇ 60 kg / cm 2 , for example, may be 40 kg / cm 2 , 45kg / cm 2, 50kg / cm 2, 55kg / cm 2, 58kg / cm 2 or 60kg / cm 2.
  • a typical but non-limiting method for preparing a high frequency circuit substrate of the present invention is as follows:
  • each component is weighed, specifically: the weight of the poly(p-hydroxystyryl-styrene) polymer resin modified with vinyl benzyl ether is 100 parts by weight.
  • the weight of the vinyl modified polyphenylene ether resin is 50 to 200 parts by weight; the poly(p-hydroxystyryl-styrene) polymer resin modified with vinyl benzyl ether and the vinyl modified polyphenylene ether resin
  • the total weight is 100 parts by weight, the weight of the flame retardant is 0-40 parts by weight; the poly(p-hydroxystyryl-styrene) polymer resin modified with vinyl benzyl ether, vinyl modified polyphenylene ether
  • the total weight of the resin and the flame retardant is 100 parts by weight, and the weight of the powder filler is 0 to 150 parts by weight;
  • High frequency as used herein means that the frequency is greater than 100 MHz.
  • the present invention has at least the following beneficial effects:
  • the present invention is applied to a copper clad laminate by modifying a poly(p-hydroxystyryl-styrene) polymer resin with a vinyl benzyl ether, since the chemical structure does not contain a polar group, thereby Ensure that the prepared substrate has excellent low dielectric constant and low dielectric loss performance;
  • the present invention is applied to a copper clad laminate by modifying a poly(p-hydroxystyryl-styrene) polymer resin with a vinyl benzyl ether, which has a high crosslink density and a large amount of benzene.
  • the ring-rigid structure has a high glass transition temperature and a low coefficient of thermal expansion relative to the substrate prepared by the olefin resin;
  • the present invention can improve the brittleness of a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin cured product by using a vinyl modified polyphenylene ether resin as a toughening agent. Under the impact load of the falling weight, the material has a small area of "ten"-shaped falling marks and good toughness of the substrate, which can meet the requirements of the toughness of the copper-clad board.
  • the poly(p-hydroxystyrene-styrene) polymer resin composition modified with vinyl benzyl ether has a high-frequency circuit substrate having high glass transition temperature, low dielectric constant, low dielectric loss, and thermal expansion coefficient. Small, and the substrate has a small area of "ten"-shaped falling marks under the impact load of the falling weight, and the toughness of the substrate is good, which can meet the requirements of the toughness of the copper-clad board, and is very suitable for the circuit for preparing high-frequency electronic equipment. Substrate.
  • Figure 1 is a schematic diagram of a test system for evaluating the toughness of a substrate using a drop hammer impact method
  • Figure 2 is an external view of the drop hammer, wherein Figure 2-1 is a visual view of the drop hammer, and Figure 2-2 is a bottom view of the drop hammer;
  • Figure 3 is the appearance of the drop of 0.50 kg of falling weight and the effect of samples A, B, C, D, E;
  • Figure 4 is a schematic view showing a standard square frame having a side length of 50 ⁇ 0.1 mm placed in the middle of a sample drop;
  • Figure 5 is a selection diagram of the effective area of the drop
  • Figure 6 is a scale view of the area of the drop and the standard frame.
  • test system diagram is shown in Figure 1; the front end of the drop hammer is a 10mm diameter ball head with a drop weight of 0.50kg, 0.75kg and 1.00kg respectively, the appearance of which is shown in Figure 2; under the action of the drop hammer impact load When the weight is 0.50 kg, the appearance of the "ten"-shaped falling marks produced by the substrate is as shown in FIG.
  • the "ten" shape of the falling area analysis method is shown in Fig. 4, Fig. 5 and Fig. 6, in which a standard square frame with a side length of 50 ⁇ 0.1 mm is placed in the middle of the sample drop, see Fig. 4, and photographed. Place the image in the CAD software and zoom in to the white spot that can be finely observed at the edge of the drop.
  • the function of the software use the mouse to select the "ten" pattern of the falling mark and the white point area around it, and obtain the Figure 5, and then select the standard square box area in Figure 4 to obtain Figure 6. Calculate the actual area of the selected area according to the function of the software.
  • Table 1 shows the materials used in the examples and comparative examples.
  • the CST15 containing 1 mol of phenolic hydroxyl group was dissolved in an ethanol solvent, mechanically stirred until completely dissolved, and the temperature was raised to 50 ° C, and nitrogen gas was introduced for 30 min; 1.2 mol of sodium methoxide was added for 1 hour; and 1.2 mol of vinylbenzyl chloride was added thereto. 8 hours; after the end of the reaction, the product is precipitated from ethanol, dissolved in toluene, washed once or twice with water; precipitated in ethanol, and the precipitated product is dissolved in toluene to obtain a vinyl benzyl ether modified poly(p-hydroxybenzene). Vinyl-styrene) polymer SY-2, ready for use.
  • the CST50 containing 1 mol of phenolic hydroxyl group was dissolved in an ethanol solvent, mechanically stirred until completely dissolved, and the temperature was raised to 50 ° C, and nitrogen gas was introduced for 30 min; 1.2 mol of sodium methoxide was added for 1 hour; and 1.2 mol of vinylbenzyl chloride was added thereto. 8 hours; after the end of the reaction, the product is precipitated from ethanol, dissolved in toluene, washed once or twice with water; precipitated in ethanol, and the precipitated product is dissolved in toluene to obtain a vinyl benzyl ether modified poly(p-hydroxybenzene). Vinyl-styrene) polymer SY-3, ready for use.
  • the CST70 containing 1 mol of phenolic hydroxyl group is dissolved in an ethanol solvent, mechanically stirred until completely dissolved, and the temperature is raised to 50 ° C, nitrogen gas was introduced for 30 min; 1.2 mol of sodium methoxide was added for 1 hour; 1.2 mol of vinylbenzyl chloride was added for 8 hours; after the reaction, the product was precipitated from ethanol, dissolved in toluene, washed once or 2 times. Then, it was precipitated by dropping into ethanol, and the precipitated product was dissolved in toluene to obtain a vinylbenzyl ether-modified poly(p-hydroxystyryl-styrene) polymer SY-4, which was used.
  • the 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent.
  • the 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent.
  • the 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent.
  • the 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent.
  • the fine powder 525 was dissolved in a toluene solvent and adjusted to a suitable viscosity.
  • the 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent.
  • a vinylbenzyl ether-modified poly(p-hydroxystyryl-styrene) polymer SY-1 100 parts by weight of a vinylbenzyl ether-modified poly(p-hydroxystyryl-styrene) polymer SY-1 was dissolved in a toluene solvent and adjusted to a suitable viscosity.
  • the 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent.
  • Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate.
  • the overall performance of the substrate is shown in Table 2.
  • the 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent.
  • the 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent.
  • the 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent.
  • the 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent.
  • Example 1 has a small area of "ten"-shaped falling marks
  • Comparative Example 1 is compared with that of Comparative Example 1.
  • the area of the "ten"-shaped drop of the substrate is much larger, which indicates that Example 1 modified the poly(p-hydroxystyryl-styrene) polymer and vinyl-modified polyphenylene ether resin by using vinyl benzyl ether. Combination of vinyl benzyl alone
  • the ether-modified poly(p-hydroxystyryl-styrene) polymer has good toughness of the prepared substrate, and the substrate has a small area of "ten"-shaped falling marks under the action of falling weight impact load. Can meet the toughness requirements of copper clad laminates. Comparing Example 5 with Comparative Example 2, the same results were obtained.
  • the present invention is prepared by blending a poly(p-hydroxystyryl-styrene) polymer modified with a vinyl benzyl ether with a vinyl modified polyphenylene ether resin, and a vinyl modified polyphenylene ether resin as
  • the toughening agent can improve the brittleness of the cured product of the vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin, and the prepared substrate is produced under the action of falling weight impact load The shape of the drop is small and the toughness of the substrate is good, which can meet the requirements of the substrate for toughness.
  • the high-frequency circuit substrate prepared in Example 1 had a high glass transition temperature
  • the substrate prepared in Comparative Example 3 had a low glass transition temperature due to MT- 2 uncured polymerization results.
  • SY-1 is self-curing
  • MT-2 is not self-curing and must be polymerized under peroxide free radical initiator conditions.
  • a peroxide radical initiator is used, as shown in Comparative Example 4, an increase in dielectric constant and dielectric loss is caused.
  • the high-frequency circuit substrate prepared in Example 1 had a high glass transition temperature, a low coefficient of thermal expansion, a low dielectric constant, and a dielectric loss, and was prepared in Comparative Example 5.
  • the substrate has a high coefficient of thermal expansion and a peroxide radical initiator is used, resulting in an increase in substrate dielectric constant and dielectric loss.
  • the 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent.
  • the 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent.
  • the fine powder 525 was dissolved in a toluene solvent and adjusted to a suitable viscosity.
  • the 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent.
  • the micropowder SC-2300SVJ is dissolved in a toluene solvent and adjusted to a suitable viscosity.
  • the 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent.
  • the fine powder 525 is dissolved in a toluene solvent and adjusted to a suitable viscosity; the resin glue is impregnated with a 2116 glass fiber cloth, controlled by a pinch shaft, and dried in an oven to remove the toluene solvent to obtain a 2116 prepreg; Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate.
  • Table 3 The overall performance of the substrate is shown in Table 3.
  • the present invention utilizes a combination of a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer and a vinyl modified polyphenylene ether resin to provide a prepared substrate having High glass flower transition temperature, low dielectric constant, low dielectric loss, low thermal expansion coefficient and other comprehensive properties, and the toughness of the substrate is good. Under the action of the falling weight impact load, the "ten"-shaped falling mark area is small. Meet the requirements of toughness of CCL.

Abstract

The present invention relates to a vinyl benzyl ether-modified poly(p-hydroxystyryl-styrene) polymer resin composition, comprising: (1) a vinyl benzyl ether-modified poly(p-hydroxystyryl-styrene) polymer resin; and (2) a vinyl-modified polyphenyl ether resin. The present invention further relates to a prepreg comprising the resin composition and the use thereof in a high-frequency circuit board. A substrate prepared by using the resin composition not only has comprehensive properties such as a high glass transition temperature, a low dielectric constant, a low dielectric loss and a low thermal expansion coefficient, but also has a small "十"-shaped falling trace area produced under the action of a drop-hammer impact load, and good toughness, and can thus meet the toughness requirements for copper-clad plates.

Description

一种聚合物树脂及其在高频电路板中的应用Polymer resin and its application in high frequency circuit board 技术领域Technical field
本发明涉及覆铜板技术领域,具体涉及一种树脂组合物及其在高频电路板中的应用,尤其涉及一种乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂及其在高频电路板中的应用。The present invention relates to the field of copper clad laminates, and in particular to a resin composition and its application in high frequency circuit boards, in particular to a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer. Resin and its application in high frequency circuit boards.
背景技术Background technique
近年来,随着无线通讯技术、电子产品的迅速发展,电子电路步入信息处理高速化、信号传输高频化阶段;然而当频率大于300MHz,甚至达到GHz以上时,基板的电性能将严重影响电子电路的特征,对基板性能提出更高的要求。In recent years, with the rapid development of wireless communication technology and electronic products, electronic circuits have entered the stage of high-speed information processing and high-frequency signal transmission; however, when the frequency is greater than 300MHz or even above GHz, the electrical performance of the substrate will be seriously affected. The characteristics of electronic circuits place higher demands on substrate performance.
就介质常数性能而言,在高频电路中,信号的传输速率与绝缘材料介质常数Dk的关系为:绝缘材料介质常数Dk越低,信号传输速率越快。因此要实现信号传输速率的高速化,必须开发低介质常数的基板。随着信号频率的高频化,基板中信号的损耗不能再忽略不计。信号损耗与频率、介质常数Dk、介质损耗Df的关系为:基板介质常数Dk越小、介质损耗Df越小,信号损失就越小。因此开发具有低的介质常数Dk及低的介质损耗Df的高频电路基板,成为CCL厂家共同关注的研发方向。For dielectric constant on performance, high-frequency circuits, signal transmission rate and the relationship between the insulating material is a dielectric constant D k: the lower the dielectric constant D k dielectric material, the faster the transmission rate of the signal. Therefore, in order to increase the speed of the signal transmission rate, it is necessary to develop a substrate having a low dielectric constant. As the frequency of the signal increases, the loss of the signal in the substrate can no longer be ignored. The relationship between the signal loss and the frequency, the dielectric constant D k , and the dielectric loss D f is such that the smaller the substrate dielectric constant D k is, the smaller the dielectric loss D f is, and the smaller the signal loss is. Therefore, the development of a high-frequency circuit substrate having a low dielectric constant D k and a low dielectric loss D f has become a research and development direction common to CCL manufacturers.
另外,随着传输信号的高容量化,电路设计的高密化,所制备的PCB板层数越来越高,半固化片及其基材可满足多次层压要求,要求通过多次无铅回流焊要求等,对基材树脂组合物高耐热性、低热膨胀系数性能提出更高的要求。In addition, with the high capacity of the transmission signal, the high density of the circuit design, the number of PCB layers prepared is getting higher and higher, the prepreg and its substrate can meet the multiple lamination requirements, and it is required to pass multiple lead-free reflow soldering. Requirements such as high heat resistance and low thermal expansion coefficient of the base resin composition are required.
烯烃树脂如聚丁二烯或丁苯聚合物等,其含可固化交联的乙烯基双键,不含极性基团,所制备的基材介质常数和介质损耗低,可大量应用于高频基材的制备。但其也存在烯烃树脂如聚丁二烯或丁苯聚合物在引发剂引发聚合固化条 件下,固化物交联密度低,玻璃化转变温度低,所制备的基材热膨胀系数大的缺点,且采用过氧化物自由基引发剂引发聚合,会导致基材的介质常数和介质损耗的升高。An olefin resin such as polybutadiene or styrene-butadiene polymer, which contains a curable cross-linked vinyl double bond, does not contain a polar group, and has a low dielectric constant and dielectric loss, and can be used in a large amount in a high frequency group. Preparation of materials. However, it also exists in the presence of an olefin resin such as polybutadiene or styrene-butadiene polymer in the initiator-initiated polymerization curing strip. Under the condition, the crosslink density of the cured product is low, the glass transition temperature is low, the prepared substrate has a large thermal expansion coefficient, and the polymerization is initiated by using a peroxide radical initiator, which causes the dielectric constant and dielectric loss of the substrate. Raise.
聚对羟基苯乙烯基树脂由于其带有活性基团酚羟基,通过对该基团修饰改性,可合成出具有特定结构的活性基团。特别是非极性乙烯基活性基团。其所制备的基材玻璃化转变温度高、介质常数和介质损耗低、热膨胀系数小、耐热性能好,可用于高频电路基材的开发。The polypara-hydroxystyrene-based resin can synthesize an active group having a specific structure by modifying the group by modifying it with a reactive group phenolic hydroxyl group. In particular, non-polar vinyl reactive groups. The prepared substrate has high glass transition temperature, low dielectric constant and dielectric loss, small thermal expansion coefficient and good heat resistance, and can be used for the development of high-frequency circuit substrates.
CN87100741A公开了一种热固性聚对羟基苯乙烯基衍生物树脂,该树脂所带乙烯基活性基团为烯丙基、异丁烯基、乙烯基、丙烯酰基、甲基丙烯酰基。该树脂组合物用于制备介质常数低、耐热性好、阻燃性能好的半固化片和层压板。但是该树脂所选择的乙烯基结构存在以下问题:1.对于烯丙基,由于其自由基中间体共轭,不具备自由基固化的活性;2.对于丙烯酰基、甲基丙烯酰基,由于这两种乙烯基活性基团含有一定极性的羰基化学结构,会导致所制备的基材介质常数和介质损耗变大;3.对于异丁烯基、乙烯基,虽然不含极性化学结构,但异丁烯基、乙烯基需要在引发剂条件下引发聚合,固化物交联密度低,玻璃化转变温度低,热膨胀系数高,且采用过氧化物自由基引发剂引发聚合,会导致基材的介质常数和介质损耗的升高。CN87100741A discloses a thermosetting poly(p-hydroxystyryl) derivative resin having a vinyl reactive group which is an allyl group, an isobutenyl group, a vinyl group, an acryloyl group or a methacryloyl group. The resin composition is used for preparing prepregs and laminates having a low dielectric constant, good heat resistance, and good flame retardancy. However, the vinyl structure selected for the resin has the following problems: 1. For the allyl group, since the radical intermediate is conjugated, it does not have the activity of radical curing; 2. For the acryloyl group, the methacryloyl group, The two vinyl reactive groups contain a certain polar carbonyl chemical structure, which leads to a large dielectric constant and dielectric loss of the prepared substrate. 3. For isobutenyl and vinyl groups, although it does not contain a polar chemical structure, isobutylene The base and the vinyl need to initiate polymerization under the conditions of the initiator, the crosslink density of the cured product is low, the glass transition temperature is low, the coefficient of thermal expansion is high, and the polymerization is initiated by using a peroxide radical initiator, which causes the dielectric constant of the substrate and An increase in dielectric loss.
因此针对以上问题,发明人合成了乙烯基苄基醚改性聚(对羟基苯乙烯-苯乙烯)聚合物树脂,其含活性的苯乙烯基团,在加热条件下可实现自固化,而不需要过氧化物自由基引发剂的引发。其所制备的基材玻璃化转变温度高、介质常数和介质损耗低、热膨胀系数小,可应用于高频电路的制备。但是乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂所制备的基材交联密度高,脆性大,不能满足覆铜板对韧性的要求,因此还需对乙烯基苄基醚改性聚(对羟基苯 乙烯基-苯乙烯)聚合物树脂固化物的脆性进行改进。Therefore, in response to the above problems, the inventors synthesized a vinyl benzyl ether modified poly(p-hydroxystyrene-styrene) polymer resin which contains an active styrene group and can be self-cured under heating without The initiation of a peroxide free radical initiator is required. The prepared substrate has high glass transition temperature, low dielectric constant and dielectric loss, and small thermal expansion coefficient, and can be applied to preparation of high frequency circuits. However, the vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin has a high crosslink density and high brittleness, which cannot meet the toughness requirements of the copper clad laminate. Benzyl ether modified poly(p-hydroxybenzene) The brittleness of the vinyl-styrene polymer resin cured product is improved.
发明内容Summary of the invention
针对现有技术存在的问题,本发明的目的之一在于提供一种含有乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂的组合物。应用该树脂组合物制备的基材除了具有低介质常数、低介质损耗,热膨胀系数低等综合性能外,且基材在落锤冲击载荷作用下,产生的“十”字状的落痕面积小,基材的韧性好,可满足覆铜板对韧性的要求。In view of the problems of the prior art, it is an object of the present invention to provide a composition comprising a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin. The substrate prepared by using the resin composition has a low dielectric constant, low dielectric loss, low thermal expansion coefficient and the like, and the substrate has a small area of "ten" shaped drop under the action of falling weight impact load. The toughness of the substrate is good, which can meet the requirements of the toughness of the copper clad laminate.
所述含有乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂的组合物,其包括:The composition comprising a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin, comprising:
(1)乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂;(1) a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin;
(2)乙烯基改性聚苯醚树脂。(2) Vinyl modified polyphenylene ether resin.
应用该树脂组合物制备的基材不仅具有低介质常数、低介质损耗,热膨胀系数小等综合性能,且基材在落锤冲击载荷作用下,产生的“十”字状的落痕面积小,基材的韧性好,可满足覆铜板对韧性的要求。The substrate prepared by using the resin composition not only has low dielectric constant, low dielectric loss, small thermal expansion coefficient and the like, and the substrate has a small area of "ten"-shaped falling marks under the action of falling weight impact load. The toughness of the substrate is good, which can meet the requirements of the toughness of the copper clad laminate.
本发明提供的乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂,其化学结构如式(I)所示:The vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin provided by the invention has a chemical structure as shown in the formula (I):
Figure PCTCN2017097337-appb-000001
Figure PCTCN2017097337-appb-000001
其中,R1的化学结构如式(II)所示: Wherein, the chemical structure of R 1 is as shown in formula (II):
Figure PCTCN2017097337-appb-000002
Figure PCTCN2017097337-appb-000002
其中,m和n均为自然数,且m不为0,例m为1、2、3、4、5、6、7、8、9、10、11、12、13、14、15、18或20,n为1、2、3、4、5、6、7、8、9、10、11、12、13、14、15、18、20、25、30、35或40。Where m and n are both natural numbers and m is not 0, and m is 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 18 or 20, n is 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 18, 20, 25, 30, 35 or 40.
所述乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂,其带有活性的不饱和苯乙烯基双键,相对于含乙烯基活性基团树脂,可得到更低介质常数、更低介质损耗的基材。The vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin having an active unsaturated styrene-based double bond, which is more effective than a vinyl-containing reactive group resin A substrate with low dielectric constant and lower dielectric loss.
所述乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂,其化学结构式(I)中m和n的关系为:The vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin, wherein the relationship between m and n in the chemical structural formula (I) is:
m/(m+n)=15%~100%。m/(m+n) = 15% to 100%.
具体地,m/(m+n)例如可以是15%、20%、25%、30%、35%、40%、45%、50%、55%、60%、65%、70%、75%、80%、85%、90%、95%或100%。Specifically, m/(m+n) may be, for example, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75. %, 80%, 85%, 90%, 95% or 100%.
所述乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂,其数均分子量为1000~20000,例如可以是1000、2000、3000、4000、5000、6000、7000、8000、9000、10000、11000、12000、13000、14000、15000、16000、17000、18000、19000或20000,优选为2000~5000。The vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin has a number average molecular weight of 1,000 to 20,000, and may be, for example, 1000, 2000, 3000, 4000, 5000, 6000, 7000, 8000, 9000, 10000, 11000, 12000, 13000, 14000, 15000, 16000, 17000, 18000, 19000 or 20000, preferably 2000-5000.
所述乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂为聚(对羟基苯乙烯基-苯乙烯)聚合物和乙烯基苄基氯由下式反应完成: The vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin is a poly(p-hydroxystyryl-styrene) polymer and vinylbenzyl chloride is reacted by the following formula:
Figure PCTCN2017097337-appb-000003
Figure PCTCN2017097337-appb-000003
其中,R1的化学结构为:
Figure PCTCN2017097337-appb-000004
m和n均为自然数,且m不为0。
Wherein, the chemical structure of R 1 is:
Figure PCTCN2017097337-appb-000004
Both m and n are natural numbers, and m is not zero.
尽管利用上述乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂所制备的基材玻璃化转变温度高、介质常数和介质损耗低、热膨胀系数小,但是其存在交联密度高,脆性大,不能满足覆铜板对韧性的要求,因此还需对乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂固化物的脆性进行改进。Although the substrate prepared by modifying the poly(p-hydroxystyryl-styrene) polymer resin with the above vinyl benzyl ether has high glass transition temperature, low dielectric constant and dielectric loss, and small thermal expansion coefficient, it exists in the presence of The joint density is high and the brittleness is large, which cannot meet the requirements of the toughness of the copper clad laminate. Therefore, the brittleness of the vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin cured product needs to be improved.
本发明通过向乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂中添加乙烯基改性聚苯醚树脂,其不仅使利用该树脂组合物制备的基材具有玻璃化转变温度高、低介质常数、低介质损耗,热膨胀系数低等综合性能,还使得基材在落锤冲击载荷作用下,产生的“十”字状的落痕面积小,基材的韧性好,可满足覆铜板对韧性的要求。The present invention adds a vinyl-modified polyphenylene ether resin to a vinyl benzyl ether-modified poly(p-hydroxystyryl-styrene) polymer resin, which not only has a substrate prepared using the resin composition The comprehensive properties of high transformation temperature, low dielectric constant, low dielectric loss, low thermal expansion coefficient, etc., also make the substrate have a small area of "ten"-shaped falling marks under the impact load of falling weight, and the toughness of the substrate is good. It can meet the requirements of toughness of CCL.
所述乙烯基改性聚苯醚树脂具有如下结构: The vinyl modified polyphenylene ether resin has the following structure:
Figure PCTCN2017097337-appb-000005
Figure PCTCN2017097337-appb-000005
其中,1≤e≤100(例如可以是1、3、5、8、10、22、31、40、52、61、70、80、92、95或100等),1≤f≤100(例如可以是1、3、5、8、10、22、31、40、52、61、70、80、92、95或100等),2≤e+f≤100(例如可以是2≤e+f≤5、10≤e+f≤20、15≤e+f≤30、25≤e+f≤40、30≤e+f≤55、35≤e+f≤45、60≤e+f≤75、65≤e+f≤85、80≤e+f≤98或85≤e+f≤100等);并且M选自:Wherein, 1≤e≤100 (for example, may be 1, 3, 5, 8, 10, 22, 31, 40, 52, 61, 70, 80, 92, 95 or 100, etc.), 1≤f≤100 (for example) It can be 1, 3, 5, 8, 10, 22, 31, 40, 52, 61, 70, 80, 92, 95 or 100, etc., 2 ≤ e + f ≤ 100 (for example, it can be 2 ≤ e + f ≤5,10≤e+f≤20, 15≤e+f≤30, 25≤e+f≤40, 30≤e+f≤55, 35≤e+f≤45, 60≤e+f≤75 , 65 ≤ e + f ≤ 85, 80 ≤ e + f ≤ 98 or 85 ≤ e + f ≤ 100, etc.; and M is selected from:
Figure PCTCN2017097337-appb-000006
Figure PCTCN2017097337-appb-000006
其中,N选自-O-、-CO-、-SO-、-SC-、-SO2-或-C(CH3)2-中的任意一种或至少两种的组合;Wherein N is selected from any one of -O-, -CO-, -SO-, -SC-, -SO 2 - or -C(CH 3 ) 2 - or a combination of at least two;
R8、R10、R12、R14、R17、R19、R21和R23均独立地选自取代或未取代的C1~C8(例如C1、C2、C3、C4、C5、C6、C7或C8等)直链烷基、取代或未取代的C1~C8(例如C1、C2、C3、C4、C5、C6、C7或C8等)支链烷基、取代或未取代的苯基中的任意一种或至少两种的组合;R 8 , R 10 , R 12 , R 14 , R 17 , R 19 , R 21 and R 23 are each independently selected from substituted or unsubstituted C1 to C8 (eg, C1, C2, C3, C4, C5, C6, C7 or C8, etc.) a linear alkyl group, a substituted or unsubstituted C1 to C8 (for example, C1, C2, C3, C4, C5, C6, C7 or C8, etc.) branched alkyl group, substituted or unsubstituted phenyl group Any one or a combination of at least two;
R9、R11、R13、R15、R18、R20、R22和R24均独立地选自氢原子、取代或未取代的C1~C8(例如C1、C2、C3、C4、C5、C6、C7或C8等)直链烷基、取代 或未取代的C1~C8(例如C1、C2、C3、C4、C5、C6、C7或C8等)支链烷基、取代或未取代的苯基中的任意一种或至少两种的组合;R 9 , R 11 , R 13 , R 15 , R 18 , R 20 , R 22 and R 24 are each independently selected from a hydrogen atom, a substituted or unsubstituted C1 to C8 (for example, C1, C2, C3, C4, C5). , C6, C7 or C8, etc.) linear alkyl, substituted or unsubstituted C1-C8 (eg C1, C2, C3, C4, C5, C6, C7 or C8, etc.) branched alkyl, substituted or unsubstituted Any one of phenyl groups or a combination of at least two;
R16选自:R 16 is selected from:
Figure PCTCN2017097337-appb-000007
Figure PCTCN2017097337-appb-000007
优选地,所述乙烯基改性聚苯醚树脂的数均分子量为500~10000g/mol,例如500g/mol、800g/mol、1000g/mol、1100g/mol、1500g/mol、4000g/mol、5600g/mol、8000g/mol或10000g/mol等,优选800~8000g/mol,进一步优选1000~4000g/mol。Preferably, the vinyl modified polyphenylene ether resin has a number average molecular weight of 500 to 10000 g/mol, for example, 500 g/mol, 800 g/mol, 1000 g/mol, 1100 g/mol, 1500 g/mol, 4000 g/mol, 5600 g. /mol, 8000 g/mol or 10000 g/mol, etc., preferably 800 to 8000 g/mol, further preferably 1000 to 4000 g/mol.
优选地,以乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂的重量为100重量份计算,乙烯基改性聚苯醚树脂的重量为50~200重量份,例如50份、55份、60份、65份、70份、75份、80份、85份、90份、100份、115份、120份、125份、135份、140份、150份、160份、170份、180份、190份或200份。Preferably, the weight of the vinyl-modified polyphenylene ether resin is 50 to 200 parts by weight based on 100 parts by weight of the vinyl benzyl ether-modified poly(p-hydroxystyryl-styrene) polymer resin. For example, 50, 55, 60, 65, 70, 75, 80, 85, 90, 100, 115, 120, 125, 135, 140, 150, 160 Parts, 170, 180, 190 or 200 parts.
所述含有乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂的组合物,还可以包括阻燃剂。The composition containing a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin may further include a flame retardant.
所述阻燃剂选自溴系阻燃剂、磷系阻燃剂或氮系阻燃剂中的任意一种或至少两种的混合物,其中典型但非限制性的混合物为:溴系阻燃剂和磷系阻燃剂的混合物,磷系阻燃剂和氮系阻燃剂的混合物,溴系阻燃剂和氮系阻燃剂的混合物。The flame retardant is selected from any one or a mixture of at least two of a bromine-based flame retardant, a phosphorus-based flame retardant or a nitrogen-based flame retardant, wherein a typical but non-limiting mixture is: bromine-based flame retardant a mixture of a phosphorus-based flame retardant, a mixture of a phosphorus-based flame retardant and a nitrogen-based flame retardant, and a mixture of a bromine-based flame retardant and a nitrogen-based flame retardant.
优选地,所述溴系阻燃剂选自十溴二苯醚、十溴二苯乙烷、乙撑双四溴邻苯二甲酰亚胺中的任意一种或至少两种的混合物,其中典型但非限制性的混合物为:十溴二苯醚和十溴二苯乙烷的混合物,十溴二苯乙烷和乙撑双四溴邻苯二甲酰亚胺的混合物,十溴二苯醚和乙撑双四溴邻苯二甲酰亚胺的混合物。 Preferably, the bromine-based flame retardant is selected from any one or a mixture of at least two of decabromodiphenyl ether, decabromodiphenylethane, ethylene bistetrabromophthalimide, wherein A typical but non-limiting mixture is a mixture of decabromodiphenyl ether and decabromodiphenylethane, a mixture of decabromodiphenylethane and ethylene bistetrabromophthalimide, decabromodiphenyl. A mixture of ether and ethylene bis-tetrabromophthalimide.
优选地,所述磷系阻燃剂选自三(2,6-二甲基苯基)膦、10-(2,5-二羟基苯基)-9,10-二氢-9-氧杂-10-膦菲-10-氧化物、2,6-二(2,6-二甲基苯基)膦基苯或10-苯基-9,10-二氢-9-氧杂-10-膦菲-10-氧化物中的任意一种或至少两种的混合物,其中典型但非限制性的混合物为:三(2,6-二甲基苯基)膦和10-(2,5-二羟基苯基)-9,10-二氢-9-氧杂-10-膦菲-10-氧化物的混合物,10-(2,5-二羟基苯基)-9,10-二氢-9-氧杂-10-膦菲-10-氧化物和2,6-二(2,6-二甲基苯基)膦基苯的混合物,2,6-二(2,6-二甲基苯基)膦基苯和10-苯基-9,10-二氢-9-氧杂-10-膦菲-10-氧化物的混合物。Preferably, the phosphorus-based flame retardant is selected from the group consisting of tris(2,6-dimethylphenyl)phosphine, 10-(2,5-dihydroxyphenyl)-9,10-dihydro-9-oxa -10-phosphinophen-10-oxide, 2,6-bis(2,6-dimethylphenyl)phosphinobenzene or 10-phenyl-9,10-dihydro-9-oxa-10- Any one or a mixture of at least two of phosphaphenanthrene-10-oxides, wherein a typical but non-limiting mixture is: tris(2,6-dimethylphenyl)phosphine and 10-(2,5- a mixture of dihydroxyphenyl)-9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, 10-(2,5-dihydroxyphenyl)-9,10-dihydro- a mixture of 9-oxa-10-phosphaphenanthrene-10-oxide and 2,6-bis(2,6-dimethylphenyl)phosphinobenzene, 2,6-di(2,6-dimethyl A mixture of phenyl)phosphinobenzene and 10-phenyl-9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide.
优选地,所述氮系阻燃剂选自三聚氰胺、三聚氰胺磷酸盐、磷酸胍、碳酸胍或氨基磺酸胍中的任意一种或至少两种的混合物,其中典型但非限制性的混合物为:三聚氰胺和三聚氰胺磷酸盐的混合物,磷酸胍和碳酸胍的混合物,碳酸胍和氨基磺酸胍的混合物。Preferably, the nitrogen-based flame retardant is selected from any one or a mixture of at least two of melamine, melamine phosphate, strontium phosphate, cesium carbonate or bismuth sulfamate, wherein a typical but non-limiting mixture is: a mixture of melamine and melamine phosphate, a mixture of strontium phosphate and cesium carbonate, a mixture of cesium carbonate and bismuth sulfamate.
优选地,以乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂和乙烯基改性聚苯醚树脂的总重量为100重量份计算,阻燃剂的重量为0~40重量份,例如可以是1重量份、5重量份、8重量份、10重量份、12重量份、15重量份、20重量份、25重量份、30重量份、35重量份或40重量份。所述阻燃剂的重量为0重量份,意指,所述树脂组合物中不含有阻燃剂。Preferably, the weight of the flame retardant is 0, based on 100 parts by weight of the total weight of the vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin and the vinyl modified polyphenylene ether resin. ~40 parts by weight, for example, may be 1 part by weight, 5 parts by weight, 8 parts by weight, 10 parts by weight, 12 parts by weight, 15 parts by weight, 20 parts by weight, 25 parts by weight, 30 parts by weight, 35 parts by weight or 40 parts by weight. Share. The weight of the flame retardant is 0 parts by weight, meaning that the resin composition does not contain a flame retardant.
所述含有乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂的组合物,还可以包括粉末填料。The composition containing a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin may further include a powder filler.
优选地,所述粉末填料选自结晶型二氧化硅、无定形二氧化硅、球形二氧化硅、熔融二氧化硅、二氧化钛、碳化硅、玻璃纤维、氧化铝、氮化铝、氮化硼、钛酸钡或钛酸锶中的任意一种或至少两种的混合物,其中典型但非限制性的混合物为:结晶型二氧化硅和无定形二氧化硅的混合物,球形二氧化硅和熔 融二氧化硅的混合物,二氧化钛和碳化硅的混合物,氧化铝和钛酸钡的混合物,玻璃纤维、氮化铝和钛酸锶的混合物。Preferably, the powder filler is selected from the group consisting of crystalline silica, amorphous silica, spherical silica, fused silica, titanium dioxide, silicon carbide, glass fiber, alumina, aluminum nitride, boron nitride, Any one or a mixture of at least two of barium titanate or barium titanate, wherein a typical but non-limiting mixture is: a mixture of crystalline silica and amorphous silica, spherical silica and molten A mixture of fused silica, a mixture of titanium dioxide and silicon carbide, a mixture of alumina and barium titanate, a mixture of glass fibers, aluminum nitride and barium titanate.
在本发明所述树脂组合物中,粉末填料起着提高尺寸稳定性、降低热膨胀系数、降低体系成本等作用。所述粉末填料的形状和粒径本发明对此不作限定,通常使用的粒径为0.2~10μm,例如0.2μm、0.5μm、1μm、2μm、3μm、5μm、8μm、9μm或10μm,例如,可选择粒径为0.2~10μm的球形二氧化硅。In the resin composition of the present invention, the powder filler functions to improve dimensional stability, lower thermal expansion coefficient, lower system cost, and the like. The shape and particle diameter of the powder filler are not limited in the present invention, and the particle diameter generally used is 0.2 to 10 μm, for example, 0.2 μm, 0.5 μm, 1 μm, 2 μm, 3 μm, 5 μm, 8 μm, 9 μm or 10 μm, for example, Spherical silica having a particle diameter of 0.2 to 10 μm is selected.
以乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂和阻燃剂的总重量为100重量份计,粉末填料的重量为0~150重量份,例如可以是1重量份、5重量份、15重量份、25重量份、35重量份、40重量份、45重量份、50重量份、55重量份、75重量份、90重量份、100重量份、110重量份、120重量份、130重量份、140重量份、145重量份或150重量份。所述粉末填料的重量为0重量份,意指,所述树脂组合物中不含有粉末填料。The weight of the powder filler is 0 to 150 parts by weight, based on 100 parts by weight of the total weight of the polyvinyl benzyl ether-modified poly(p-hydroxystyryl-styrene) polymer resin and the flame retardant, and may be, for example, 1 Parts by weight, 5 parts by weight, 15 parts by weight, 25 parts by weight, 35 parts by weight, 40 parts by weight, 45 parts by weight, 50 parts by weight, 55 parts by weight, 75 parts by weight, 90 parts by weight, 100 parts by weight, 110 parts by weight 120 parts by weight, 130 parts by weight, 140 parts by weight, 145 parts by weight or 150 parts by weight. The weight of the powder filler is 0 parts by weight, meaning that the resin composition does not contain a powder filler.
作为本发明树脂组合物的制备方法,可以通过公知的方法进行配制、搅拌、混合所述的树脂、阻燃剂、粉末填料,以及各种添加剂来制备。The preparation method of the resin composition of the present invention can be prepared by a known method of formulating, stirring, and mixing the above-mentioned resin, flame retardant, powder filler, and various additives.
本发明的目的之二在于提供一种树脂胶液,其是将如上所述的组合物溶解或分散在溶剂中得到。Another object of the present invention is to provide a resin glue obtained by dissolving or dispersing the composition as described above in a solvent.
作为本发明中的溶剂,没有特别限定,作为具体例,可以举出甲醇、乙醇、丁醇等醇类,乙基溶纤剂、丁基溶纤剂、乙二醇-甲醚、卡必醇、丁基卡必醇等醚类,丙酮、丁酮、甲基乙基甲酮、甲基异丁基甲酮、环己酮等酮类,甲苯、二甲苯、均三甲苯等芳香族烃类,乙氧基乙基乙酸酯、醋酸乙酯等酯类,N,N-二甲基甲酰胺、N,N-二甲基乙酰胺、N-甲基-2-吡咯烷酮等含氮类溶剂。上述溶剂可以单独使用一种,也可以两种或者两种以上混合使用,优选甲苯、二甲苯、均三甲苯等芳香族烃类溶剂与丙酮、丁酮、甲基乙基甲酮、甲基异丁基甲酮、 环己酮等酮类熔剂混合使用。所述溶剂的使用量本领域技术人员可以根据自己的经验来选择,使得到的树脂胶液达到适于使用的粘度即可。The solvent in the present invention is not particularly limited, and specific examples thereof include alcohols such as methanol, ethanol, and butanol, ethyl cellosolve, butyl cellosolve, ethylene glycol-methyl ether, carbitol, and butyl. Ethers such as carbitol, ketones such as acetone, methyl ethyl ketone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; aromatic hydrocarbons such as toluene, xylene, and mesitylene; An ester such as ethyl acetate or ethyl acetate; a nitrogen-containing solvent such as N,N-dimethylformamide, N,N-dimethylacetamide or N-methyl-2-pyrrolidone. These solvents may be used alone or in combination of two or more. Preferred are aromatic hydrocarbon solvents such as toluene, xylene, and mesitylene, and acetone, methyl ethyl ketone, methyl ethyl ketone, and methyl group. Butyl ketone, A ketone flux such as cyclohexanone is used in combination. The amount of the solvent to be used can be selected by a person skilled in the art according to his own experience, so that the obtained resin glue can reach a viscosity suitable for use.
在如上所述的树脂组合物溶解或分散在溶剂的过程中,可以添加乳化剂。通过乳化剂进行分散,可以使粉末填料等在胶液中分散均匀。An emulsifier may be added during the process of dissolving or dispersing the resin composition as described above in a solvent. By dispersing by an emulsifier, the powder filler or the like can be uniformly dispersed in the glue.
本发明的目的之三在于提供一种预浸料,其是将玻璃纤维布浸润在如上所述的树脂胶液后,干燥得到。A third object of the present invention is to provide a prepreg obtained by dipping a glass fiber cloth in a resin glue as described above and drying it.
在本发明中,玻璃纤维布为增强材料,在复合材料中起着提高强度、提高尺寸稳定性、降低热固性树脂固化的收缩等作用。根据板材厚度等要求不同,可选用不同类型的玻璃纤维布。示例性的玻璃纤维布如:7628玻纤布、2116玻纤布。In the present invention, the glass fiber cloth is a reinforcing material, and functions to increase strength, improve dimensional stability, and reduce shrinkage of curing of the thermosetting resin in the composite material. Different types of fiberglass cloth can be used depending on the thickness of the sheet and the like. Exemplary glass fiber cloths are: 7628 fiberglass cloth, 2116 fiberglass cloth.
以乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂、乙烯基改性聚苯醚树脂、阻燃剂和粉末填料的总重量为100重量份计,玻璃纤维布的重量为50~230重量份,例如可以是50重量份、70重量份、90重量份、110重量份、150重量份、180重量份、200重量份、210重量份、220重量份或230重量份。The total weight of the poly(p-hydroxystyryl-styrene) polymer resin, the vinyl modified polyphenylene ether resin, the flame retardant and the powder filler modified with vinyl benzyl ether is 100 parts by weight, and the glass fiber cloth is used. The weight is 50 to 230 parts by weight, and may be, for example, 50 parts by weight, 70 parts by weight, 90 parts by weight, 110 parts by weight, 150 parts by weight, 180 parts by weight, 200 parts by weight, 210 parts by weight, 220 parts by weight or 230 parts by weight. Share.
所述干燥温度为80~220℃,例如可以是80℃、90℃、110℃、150℃、170℃、190℃、200℃或220℃;所述干燥时间为1~30min,例如可以是1min、3min、5min、8min、13min、17min、21min、24min、28min或30min。The drying temperature is 80-220 ° C, for example, 80 ° C, 90 ° C, 110 ° C, 150 ° C, 170 ° C, 190 ° C, 200 ° C or 220 ° C; the drying time is 1 ~ 30 min, for example, may be 1 min , 3 min, 5 min, 8 min, 13 min, 17 min, 21 min, 24 min, 28 min or 30 min.
本发明的目的之四在于提供一种覆铜板,其含有至少一张如上所述的预浸料。A fourth object of the present invention is to provide a copper clad laminate comprising at least one prepreg as described above.
本发明的目的之五在于提供一种绝缘板,其含有至少一张如上所述的预浸料。A fifth object of the present invention is to provide an insulating sheet comprising at least one prepreg as described above.
本发明的目的之六在于提供一种高频电路基板,其含有至少一种如上所述的预浸料。 A sixth object of the present invention is to provide a high frequency circuit substrate comprising at least one prepreg as described above.
采用本发明所述的树脂组合物制备得到的基材具有低介质常数、低介质损耗,低热膨胀系数等综合性能,且基材的韧性好,在小幅度弯曲作用力下,基材表面和内部不产生裂纹,可满足覆铜板对韧性的要求。The substrate prepared by using the resin composition of the invention has the advantages of low dielectric constant, low dielectric loss, low thermal expansion coefficient, etc., and the toughness of the substrate is good, and the surface and interior of the substrate are under a small bending force. No cracks are formed, which can meet the requirements of toughness of copper clad laminates.
本发明提供的高频电路基板,其制备方法可以包括以下步骤:The high frequency circuit substrate provided by the present invention may be prepared by the following steps:
重叠至少一张如上所述的预浸料,在重叠预浸料的上下两侧放置铜箔,进行层压成型制备得到。At least one prepreg as described above is overlapped, and a copper foil is placed on the upper and lower sides of the overlapping prepreg, and is obtained by lamination molding.
所述重叠优选采用自动堆叠操作,使工艺操作更加简便。The overlap preferably employs an automated stacking operation to make the process operation easier.
所述层压成型优选真空层压成型,真空层压成型可以通过真空层压机实现。所述层压的时间为70~120min,例如可以是70min、75min、80min、85min、90min、95min、100min、105min、110min、115min或120min;所述层压的温度为180~220℃,例如可以是180℃、185℃、190℃、195℃、200℃、205℃、210℃、215℃或220℃;所述层压的压力为40~60kg/cm2,例如可以是40kg/cm2、45kg/cm2、50kg/cm2、55kg/cm2、58kg/cm2或60kg/cm2The laminate molding is preferably vacuum lamination molding, and the vacuum lamination molding can be carried out by a vacuum laminator. The lamination time is 70-120 min, for example, 70 min, 75 min, 80 min, 85 min, 90 min, 95 min, 100 min, 105 min, 110 min, 115 min or 120 min; the lamination temperature is 180-220 ° C, for example Is 180 ° C, 185 ° C, 190 ° C, 195 ° C, 200 ° C, 205 ° C, 210 ° C, 215 ° C or 220 ° C; the pressure of the lamination is 40 ~ 60 kg / cm 2 , for example, may be 40 kg / cm 2 , 45kg / cm 2, 50kg / cm 2, 55kg / cm 2, 58kg / cm 2 or 60kg / cm 2.
本发明典型但非限制性的高频电路基板的制备方法如下:A typical but non-limiting method for preparing a high frequency circuit substrate of the present invention is as follows:
(1)按如上所述树脂组合物配方,称取各组分,具体为:以乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂的重量为100重量份计算,乙烯基改性聚苯醚树脂的重量为50~200重量份;以乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂和乙烯基改性聚苯醚树脂的总重量为100重量份计算,阻燃剂的重量为0~40重量份;以乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂、乙烯基改性聚苯醚树脂和阻燃剂的总重量为100重量份计,粉末填料的重量为0~150重量份;(1) According to the resin composition formulation as described above, each component is weighed, specifically: the weight of the poly(p-hydroxystyryl-styrene) polymer resin modified with vinyl benzyl ether is 100 parts by weight. The weight of the vinyl modified polyphenylene ether resin is 50 to 200 parts by weight; the poly(p-hydroxystyryl-styrene) polymer resin modified with vinyl benzyl ether and the vinyl modified polyphenylene ether resin The total weight is 100 parts by weight, the weight of the flame retardant is 0-40 parts by weight; the poly(p-hydroxystyryl-styrene) polymer resin modified with vinyl benzyl ether, vinyl modified polyphenylene ether The total weight of the resin and the flame retardant is 100 parts by weight, and the weight of the powder filler is 0 to 150 parts by weight;
(2)将乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂、乙烯基改性聚苯醚树脂、阻燃剂和粉末填料混合,并加入适量溶剂,搅拌分散均匀, 使粉末填料均匀分散在树脂胶液中,用制备的树脂胶液浸润玻璃纤维布,烘干,除去溶剂,得到预浸料;(2) mixing vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin, vinyl modified polyphenylene ether resin, flame retardant and powder filler, adding appropriate amount of solvent, stirring and dispersing Evenly, Dispersing the powder filler uniformly in the resin glue, infiltrating the glass fiber cloth with the prepared resin glue, drying, and removing the solvent to obtain a prepreg;
(3)重叠至少一张的预浸料,在预浸料的两侧放置铜箔,在真空层压机中层压固化,从而得到高频电路基板。(3) Overlaying at least one prepreg, placing copper foil on both sides of the prepreg, and laminating and solidifying in a vacuum laminator to obtain a high-frequency circuit substrate.
本发明所述“高频”意指频率大于100MHz。"High frequency" as used herein means that the frequency is greater than 100 MHz.
与现有技术相比,本发明至少具有以下有益效果:Compared with the prior art, the present invention has at least the following beneficial effects:
(1)本发明通过采用乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂,将其应用于覆铜板领域,由于其化学结构中不含极性基团,从而保证所制备的基材具有优异的低介质常数和低介质损耗性能;(1) The present invention is applied to a copper clad laminate by modifying a poly(p-hydroxystyryl-styrene) polymer resin with a vinyl benzyl ether, since the chemical structure does not contain a polar group, thereby Ensure that the prepared substrate has excellent low dielectric constant and low dielectric loss performance;
(2)本发明通过采用乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂,将其应用于覆铜板领域,由于其固化物交联密度高,且含大量苯环刚性结构,相对于烯烃树脂所制备的基材,其所制备的基材玻璃化转变温度高、热膨胀系数低;(2) The present invention is applied to a copper clad laminate by modifying a poly(p-hydroxystyryl-styrene) polymer resin with a vinyl benzyl ether, which has a high crosslink density and a large amount of benzene. The ring-rigid structure has a high glass transition temperature and a low coefficient of thermal expansion relative to the substrate prepared by the olefin resin;
(3)本发明通过采用乙烯基改性聚苯醚树脂作为增韧剂,可改善乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂固化物的脆性,其基材在落锤冲击载荷作用下,产生的“十”字状的落痕面积小,基材的韧性好,可满足覆铜板对韧性的要求。(3) The present invention can improve the brittleness of a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin cured product by using a vinyl modified polyphenylene ether resin as a toughening agent. Under the impact load of the falling weight, the material has a small area of "ten"-shaped falling marks and good toughness of the substrate, which can meet the requirements of the toughness of the copper-clad board.
总之,采用乙烯基苄基醚改性聚(对羟基苯乙烯-苯乙烯)聚合物树脂组合物,所制备的高频电路基板不仅玻璃化转变温度高、介质常数低、介质损耗低、热膨胀系数小,且基材在落锤冲击载荷作用下,产生的“十”字状的落痕面积小,基材的韧性好,可满足覆铜板对韧性的要求,非常适合制备高频电子设备的电路基板。In summary, the poly(p-hydroxystyrene-styrene) polymer resin composition modified with vinyl benzyl ether has a high-frequency circuit substrate having high glass transition temperature, low dielectric constant, low dielectric loss, and thermal expansion coefficient. Small, and the substrate has a small area of "ten"-shaped falling marks under the impact load of the falling weight, and the toughness of the substrate is good, which can meet the requirements of the toughness of the copper-clad board, and is very suitable for the circuit for preparing high-frequency electronic equipment. Substrate.
附图说明 DRAWINGS
图1是采用落锤冲击方法评估基材韧性的测试系统简图;Figure 1 is a schematic diagram of a test system for evaluating the toughness of a substrate using a drop hammer impact method;
图2是落锤的外观图,其中图2-1是落锤的直观图,图2-2是落锤的仰视图;Figure 2 is an external view of the drop hammer, wherein Figure 2-1 is a visual view of the drop hammer, and Figure 2-2 is a bottom view of the drop hammer;
图3是0.50kg的落重与样品A、B、C、D、E作用的落痕外观;Figure 3 is the appearance of the drop of 0.50 kg of falling weight and the effect of samples A, B, C, D, E;
图4是将边长为50±0.1mm的标准正方形框置于样品落痕中间的示意图;Figure 4 is a schematic view showing a standard square frame having a side length of 50 ± 0.1 mm placed in the middle of a sample drop;
图5是落痕有效面积的选择图;Figure 5 is a selection diagram of the effective area of the drop;
图6是落痕面积与标准框的比例图。Figure 6 is a scale view of the area of the drop and the standard frame.
下面对本发明进一步详细说明。但下述的实例仅仅是本发明的简易例子,并不代表或限制本发明的权利保护范围,本发明的保护范围以权利要求书为准。The invention is further described in detail below. However, the following examples are merely illustrative of the invention and are not intended to limit the scope of the invention, and the scope of the invention is defined by the appended claims.
具体实施方式detailed description
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
基材在落锤冲击载荷作用下,产生的“十”字状的落痕面积越小,基材的韧性越好,采用落锤冲击方法评估基材韧性的测试原理如下:Under the action of falling weight impact load, the smaller the area of the "ten" shape of the falling mark, the better the toughness of the substrate. The test principle of evaluating the toughness of the substrate by the drop hammer impact method is as follows:
其中,测试系统简图如图1所示;其中落锤前端为10mm直径球头,落重分别为0.50kg、0.75kg和1.00kg,其外观如图2所示;在落锤冲击载荷作用下,落重为0.50kg时,基材产生的“十”字状的落痕外观如图3所示。Among them, the test system diagram is shown in Figure 1; the front end of the drop hammer is a 10mm diameter ball head with a drop weight of 0.50kg, 0.75kg and 1.00kg respectively, the appearance of which is shown in Figure 2; under the action of the drop hammer impact load When the weight is 0.50 kg, the appearance of the "ten"-shaped falling marks produced by the substrate is as shown in FIG.
“十”字状的落痕面积分析方法如图4、图5和图6所示,其中将边长为50±0.1mm的标准正方形框,置于样品落痕中间,见图4,拍照并将图片放入CAD软件中,放大图片到可以细入地观察落痕边缘的白色斑点。根据软件的功能,用鼠标选中落痕“十”纹及其周边的白点区域,得到图5,再选中图4中的标准正方形框区域,得到图6。根据软件的功能计算图5选中区域的实际面积。The "ten" shape of the falling area analysis method is shown in Fig. 4, Fig. 5 and Fig. 6, in which a standard square frame with a side length of 50 ± 0.1 mm is placed in the middle of the sample drop, see Fig. 4, and photographed. Place the image in the CAD software and zoom in to the white spot that can be finely observed at the edge of the drop. According to the function of the software, use the mouse to select the "ten" pattern of the falling mark and the white point area around it, and obtain the Figure 5, and then select the standard square box area in Figure 4 to obtain Figure 6. Calculate the actual area of the selected area according to the function of the software.
为更好地说明本发明,便于理解本发明的技术方案,本发明的典型但非限制性的实施例如下:In order to better explain the present invention, it is convenient to understand the technical solution of the present invention, and a typical but non-limiting embodiment of the present invention is as follows:
表1所示为实施例及比较例所用原料。 Table 1 shows the materials used in the examples and comparative examples.
表1Table 1
Figure PCTCN2017097337-appb-000008
Figure PCTCN2017097337-appb-000008
制备例1Preparation Example 1
乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-1的合成:Synthesis of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-1:
将含1mol酚羟基的S-1溶于乙醇溶剂中,机械搅拌至完全溶解,升温至50℃,通入氮气30min;加入1.2mol甲醇钠,反应1小时;加入1.2mol的乙烯 基苄基氯,反应8小时;反应结束后产物从乙醇中析出,加入甲苯溶解,水洗1次或2次;再滴入乙醇中析出,析出的产物用甲苯溶解,得到乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-1,待用。S-1 containing 1 mol of phenolic hydroxyl group was dissolved in ethanol solvent, mechanically stirred until completely dissolved, heated to 50 ° C, nitrogen gas was introduced for 30 min; 1.2 mol of sodium methoxide was added for 1 hour; 1.2 mol of ethylene was added. The benzyl chloride is reacted for 8 hours; after the reaction, the product is precipitated from ethanol, dissolved in toluene, washed once or twice with water; precipitated in ethanol, and the precipitated product is dissolved in toluene to obtain vinyl benzyl ether. Poly(p-hydroxystyryl-styrene) polymer SY-1, to be used.
制备例2Preparation Example 2
乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-2的合成:Synthesis of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-2:
将含1mol酚羟基的CST15溶于乙醇溶剂中,机械搅拌至完全溶解,升温至50℃,通入氮气30min;加入1.2mol甲醇钠,反应1小时;加入1.2mol的乙烯基苄基氯,反应8小时;反应结束后产物从乙醇中析出,加入甲苯溶解,水洗1次或2次;再滴入乙醇中析出,析出的产物用甲苯溶解,得到乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-2,待用。The CST15 containing 1 mol of phenolic hydroxyl group was dissolved in an ethanol solvent, mechanically stirred until completely dissolved, and the temperature was raised to 50 ° C, and nitrogen gas was introduced for 30 min; 1.2 mol of sodium methoxide was added for 1 hour; and 1.2 mol of vinylbenzyl chloride was added thereto. 8 hours; after the end of the reaction, the product is precipitated from ethanol, dissolved in toluene, washed once or twice with water; precipitated in ethanol, and the precipitated product is dissolved in toluene to obtain a vinyl benzyl ether modified poly(p-hydroxybenzene). Vinyl-styrene) polymer SY-2, ready for use.
制备例3Preparation Example 3
乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-3的合成:Synthesis of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-3:
将含1mol酚羟基的CST50溶于乙醇溶剂中,机械搅拌至完全溶解,升温至50℃,通入氮气30min;加入1.2mol甲醇钠,反应1小时;加入1.2mol的乙烯基苄基氯,反应8小时;反应结束后产物从乙醇中析出,加入甲苯溶解,水洗1次或2次;再滴入乙醇中析出,析出的产物用甲苯溶解,得到乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-3,待用。The CST50 containing 1 mol of phenolic hydroxyl group was dissolved in an ethanol solvent, mechanically stirred until completely dissolved, and the temperature was raised to 50 ° C, and nitrogen gas was introduced for 30 min; 1.2 mol of sodium methoxide was added for 1 hour; and 1.2 mol of vinylbenzyl chloride was added thereto. 8 hours; after the end of the reaction, the product is precipitated from ethanol, dissolved in toluene, washed once or twice with water; precipitated in ethanol, and the precipitated product is dissolved in toluene to obtain a vinyl benzyl ether modified poly(p-hydroxybenzene). Vinyl-styrene) polymer SY-3, ready for use.
制备例4Preparation Example 4
乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-4的合成:Synthesis of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-4:
将含1mol酚羟基的CST70溶于乙醇溶剂中,机械搅拌至完全溶解,升温至 50℃,通入氮气30min;加入1.2mol甲醇钠,反应1小时;加入1.2mol的乙烯基苄基氯,反应8小时;反应结束后产物从乙醇中析出,加入甲苯溶解,水洗1次或2次;再滴入乙醇中析出,析出的产物用甲苯溶解,得到乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-4,待用。The CST70 containing 1 mol of phenolic hydroxyl group is dissolved in an ethanol solvent, mechanically stirred until completely dissolved, and the temperature is raised to 50 ° C, nitrogen gas was introduced for 30 min; 1.2 mol of sodium methoxide was added for 1 hour; 1.2 mol of vinylbenzyl chloride was added for 8 hours; after the reaction, the product was precipitated from ethanol, dissolved in toluene, washed once or 2 times. Then, it was precipitated by dropping into ethanol, and the precipitated product was dissolved in toluene to obtain a vinylbenzyl ether-modified poly(p-hydroxystyryl-styrene) polymer SY-4, which was used.
制备例5Preparation Example 5
乙烯基改性聚(对羟基苯乙烯基-苯乙烯)聚合物MT-2的合成:Synthesis of vinyl modified poly(p-hydroxystyryl-styrene) polymer MT-2:
将含1mol酚羟基的S-1溶于乙醇溶剂中,机械搅拌至完全溶解,升温至50℃,通入氮气30min;加入1.2mol甲醇钠,反应1小时;加入1.2mol的乙烯基氯,反应8小时;反应结束后产物从乙醇中析出,加入甲苯溶解,水洗1次或2次;再滴入乙醇中析出,析出的产物用甲苯溶解,得到乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物MT-2,待用。S-1 containing 1 mol of phenolic hydroxyl group was dissolved in ethanol solvent, mechanically stirred until completely dissolved, heated to 50 ° C, nitrogen gas was introduced for 30 min; 1.2 mol of sodium methoxide was added for 1 hour; 1.2 mol of vinyl chloride was added, and the reaction was carried out. 8 hours; after the end of the reaction, the product is precipitated from ethanol, dissolved in toluene, washed once or twice with water; precipitated in ethanol, and the precipitated product is dissolved in toluene to obtain a vinyl benzyl ether modified poly(p-hydroxybenzene). Vinyl-styrene) polymer MT-2, ready for use.
实施例1Example 1
将50重量份的乙烯基改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-1和50重量份的乙烯基改性聚苯醚树脂OPE-2ST,溶解于甲苯溶剂中,并调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表2所示。50 parts by weight of vinyl-modified poly(p-hydroxystyryl-styrene) polymer SY-1 and 50 parts by weight of vinyl-modified polyphenylene ether resin OPE-2ST, dissolved in toluene solvent, and adjusted To the viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 2.
实施例2Example 2
将50重量份的乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-1、 50重量份的乙烯基改性聚苯醚树脂OPE-2ST和30重量份的BT-93w,溶解于甲苯溶剂中,并调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表2所示。50 parts by weight of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-1, 50 parts by weight of vinyl modified polyphenylene ether resin OPE-2ST and 30 parts by weight of BT -93w, dissolved in toluene solvent and adjusted to a suitable viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 2.
实施例3Example 3
将50重量份的乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-1、50重量份的乙烯基改性聚苯醚树脂OPE-2ST、30重量份的BT-93w和130重量份的硅微粉525,溶解于甲苯溶剂中,并调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表2所示。50 parts by weight of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-1, 50 parts by weight of vinyl modified polyphenylene ether resin OPE-2ST, 30 parts by weight of BT -93w and 130 parts by weight of the silica fine powder 525, dissolved in a toluene solvent, and adjusted to a suitable viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 2.
实施例4Example 4
将50重量份的乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-1、50重量份的乙烯基改性聚苯醚树脂OPE-2ST、30重量份的XP-7866和130重量份的硅微粉525,溶解于甲苯溶剂中,并调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表2所示。 50 parts by weight of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-1, 50 parts by weight of vinyl modified polyphenylene ether resin OPE-2ST, 30 parts by weight of XP -7866 and 130 parts by weight of the silica fine powder 525, dissolved in a toluene solvent, and adjusted to a suitable viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 2.
实施例5Example 5
将50重量份的乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-1、50重量份的乙烯基改性聚苯醚树脂OPE-2ST和130重量份的硅微粉525,溶解于甲苯溶剂中,并调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表2所示。50 parts by weight of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-1, 50 parts by weight of vinyl modified polyphenylene ether resin OPE-2ST and 130 parts by weight of silicon The fine powder 525 was dissolved in a toluene solvent and adjusted to a suitable viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 2.
比较例1Comparative example 1
将100重量份的乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-1溶解于甲苯溶剂中,并调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表2所示。100 parts by weight of a vinylbenzyl ether-modified poly(p-hydroxystyryl-styrene) polymer SY-1 was dissolved in a toluene solvent and adjusted to a suitable viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 2.
比较例2Comparative example 2
将100重量份的乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-1和130重量份的硅微粉525溶解于甲苯溶剂中,并调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔, 在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表2所示。100 parts by weight of the vinylbenzyl ether-modified poly(p-hydroxystyryl-styrene) polymer SY-1 and 130 parts by weight of the silica fine powder 525 were dissolved in a toluene solvent and adjusted to a suitable viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum-laminated and solidified in a press for 90 min, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 2.
比较例3Comparative example 3
将50重量份的乙烯基改性聚(对羟基苯乙烯基-苯乙烯)聚合物MT-2和50重量份的乙烯基改性聚苯醚树脂OPE-2ST,溶解于甲苯溶剂中,并调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表2所示。50 parts by weight of vinyl-modified poly(p-hydroxystyryl-styrene) polymer MT-2 and 50 parts by weight of vinyl-modified polyphenylene ether resin OPE-2ST, dissolved in toluene solvent, and adjusted To the viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 2.
比较例4Comparative example 4
将50重量份的乙烯基改性聚(对羟基苯乙烯基-苯乙烯)聚合物MT-2、50重量份的乙烯基改性聚苯醚树脂OPE-2ST和1.5重量份的自由基引发剂DCP,溶解于甲苯溶剂中,并调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表2所示。50 parts by weight of a vinyl-modified poly(p-hydroxystyryl-styrene) polymer MT-2, 50 parts by weight of a vinyl-modified polyphenylene ether resin OPE-2ST, and 1.5 parts by weight of a radical initiator DCP, dissolved in toluene solvent, and adjusted to a suitable viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 2.
比较例5Comparative Example 5
将50重量份的苯乙烯基丁二烯共聚物Ricon100、50重量份的乙烯基改性聚苯醚树脂OPE-2ST和1.5重量份的自由基引发剂DCP,溶解于甲苯溶剂中,并 调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表2所示。50 parts by weight of styrene-butadiene copolymer Ricon 100, 50 parts by weight of vinyl-modified polyphenylene ether resin OPE-2ST, and 1.5 parts by weight of a radical initiator DCP, dissolved in a toluene solvent, and adjusted to Suitable for viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 2.
表2Table 2
Figure PCTCN2017097337-appb-000009
Figure PCTCN2017097337-appb-000009
通过表2可以看出:将实施例1与比较例1相比,实施例1中制得的高频电路基材“十”字状落痕面积小,而比较例1制得的高频电路基板“十”字状落痕面积却大了许多,这说明实施例1通过采用乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物与乙烯基改性聚苯醚树脂的组合,相比单独采用乙烯基苄 基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物,其制得的基材韧性好,基材在落锤冲击载荷作用下,产生的“十”字状的落痕面积小,可满足覆铜板对韧性的要求。将实施例5与比较例2相比,可以得到相同的结果。It can be seen from Table 2 that the high-frequency circuit substrate prepared in Example 1 has a small area of "ten"-shaped falling marks, and the high-frequency circuit prepared in Comparative Example 1 is compared with that of Comparative Example 1. The area of the "ten"-shaped drop of the substrate is much larger, which indicates that Example 1 modified the poly(p-hydroxystyryl-styrene) polymer and vinyl-modified polyphenylene ether resin by using vinyl benzyl ether. Combination of vinyl benzyl alone The ether-modified poly(p-hydroxystyryl-styrene) polymer has good toughness of the prepared substrate, and the substrate has a small area of "ten"-shaped falling marks under the action of falling weight impact load. Can meet the toughness requirements of copper clad laminates. Comparing Example 5 with Comparative Example 2, the same results were obtained.
由此可以说明,本发明通过采用乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物与乙烯基改性聚苯醚树脂进行配合,乙烯基改性聚苯醚树脂作为增韧剂,可改善乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂固化物的脆性,其所制备的基材在落锤冲击载荷作用下,产生的“十”字状的落痕面积小,基材韧性好,可满足基材对韧性的要求。It can be explained that the present invention is prepared by blending a poly(p-hydroxystyryl-styrene) polymer modified with a vinyl benzyl ether with a vinyl modified polyphenylene ether resin, and a vinyl modified polyphenylene ether resin as The toughening agent can improve the brittleness of the cured product of the vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin, and the prepared substrate is produced under the action of falling weight impact load The shape of the drop is small and the toughness of the substrate is good, which can meet the requirements of the substrate for toughness.
另外将实施例1和比较例3相比,实施例1中制得的高频电路基材具有高的玻璃化转变温度,而比较例3制备的基材玻璃化转变温度低,原因为MT-2未固化聚合导致。SY-1可自固化,而MT-2不能自固化,必须在过氧化物自由基引发剂条件下才能聚合。但如果使用过氧化物自由基引发剂,如比较例4所示,会导致介质常数和介质损耗的升高。Further, in comparison with Example 1 and Comparative Example 3, the high-frequency circuit substrate prepared in Example 1 had a high glass transition temperature, and the substrate prepared in Comparative Example 3 had a low glass transition temperature due to MT- 2 uncured polymerization results. SY-1 is self-curing, while MT-2 is not self-curing and must be polymerized under peroxide free radical initiator conditions. However, if a peroxide radical initiator is used, as shown in Comparative Example 4, an increase in dielectric constant and dielectric loss is caused.
将实施例1与比较例5相比,实施例1中制得的高频电路基材具有高的玻璃化转变温度、低的热膨胀系数、低的介质常数和介质损耗,而比较例5所制备的基材热膨胀系数高,且使用了过氧化物自由基引发剂,导致了基材介质常数和介质损耗的升高。Comparing Example 1 with Comparative Example 5, the high-frequency circuit substrate prepared in Example 1 had a high glass transition temperature, a low coefficient of thermal expansion, a low dielectric constant, and a dielectric loss, and was prepared in Comparative Example 5. The substrate has a high coefficient of thermal expansion and a peroxide radical initiator is used, resulting in an increase in substrate dielectric constant and dielectric loss.
实施例6Example 6
将80重量份的乙烯基改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-1,20重量份的乙烯基改性聚苯醚树脂OPE-2ST,溶解于甲苯溶剂中,并调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ 厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表3所示。80 parts by weight of vinyl-modified poly(p-hydroxystyryl-styrene) polymer SY-1, 20 parts by weight of vinyl-modified polyphenylene ether resin OPE-2ST, dissolved in toluene solvent, and adjusted To the viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 3.
实施例7Example 7
将70重量份的乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-2,30重量份的乙烯基改性聚苯醚树脂OPE-2ST,溶解于甲苯溶剂中,并调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表3所示。70 parts by weight of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-2, 30 parts by weight of vinyl modified polyphenylene ether resin OPE-2ST, dissolved in toluene solvent And adjusted to suit the viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 3.
实施例8Example 8
将60重量份的乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-3,40重量份的乙烯基改性聚苯醚树脂OPE-2ST和150重量份的硅微粉525,溶解于甲苯溶剂中,并调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表3所示。60 parts by weight of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-3, 40 parts by weight of vinyl modified polyphenylene ether resin OPE-2ST and 150 parts by weight of silicon The fine powder 525 was dissolved in a toluene solvent and adjusted to a suitable viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 3.
实施例9Example 9
将75重量份的乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-4,25重量份的乙烯基改性聚苯醚树脂OPE-2ST和185重量份的硅微粉 SC-2300SVJ,溶解于甲苯溶剂中,并调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表3所示。75 parts by weight of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-4, 25 parts by weight of vinyl modified polyphenylene ether resin OPE-2ST and 185 parts by weight of silicon The micropowder SC-2300SVJ is dissolved in a toluene solvent and adjusted to a suitable viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 3.
实施例10Example 10
将80重量份的乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-2,20重量份的乙烯基改性聚苯醚树脂OPE-2ST、30重量份的XP-7866和130重量份的硅微粉SC-2300SVJ溶解于甲苯溶剂中,并调节至适合粘度。用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料。将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表3所示。80 parts by weight of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-2, 20 parts by weight of vinyl modified polyphenylene ether resin OPE-2ST, 30 parts by weight of XP -7866 and 130 parts by weight of the silica micropowder SC-2300SVJ were dissolved in a toluene solvent and adjusted to a suitable viscosity. The 2116 prepreg was prepared by infiltrating the resin glue with 2116 glass fiber cloth, controlling the single weight by the clamp shaft, drying in an oven, and removing the toluene solvent. Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 3.
实施例11Example 11
将80重量份的乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-2、20重量份的乙烯基改性聚苯醚树脂OPE-2ST和185重量份的硅微粉SC-2300SVJ,溶解于甲苯溶剂中,并调节至适合粘度;用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料;将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表3所示。 80 parts by weight of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-2, 20 parts by weight of vinyl modified polyphenylene ether resin OPE-2ST and 185 parts by weight of silicon Micropowder SC-2300SVJ, dissolved in toluene solvent, and adjusted to the appropriate viscosity; infiltrated the resin glue with 2116 glass fiber cloth, controlled by single axis, and dried in an oven to remove toluene solvent to obtain 2116 prepreg Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to prepare a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 3.
实施例12Example 12
将75重量份的乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-3、25重量份的乙烯基改性聚苯醚树脂OPE-2ST、20重量份的BT-93w和150重量份的硅微粉525,溶解于甲苯溶剂中,并调节至适合粘度;用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料;将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表3所示。75 parts by weight of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-3, 25 parts by weight of vinyl modified polyphenylene ether resin OPE-2ST, 20 parts by weight of BT -93w and 150 parts by weight of silica micropowder 525, dissolved in toluene solvent, and adjusted to a suitable viscosity; impregnated with a 2116 glass fiber cloth, controlled by a pinch shaft suitable for single weight, and dried in an oven to remove toluene solvent 2116 prepreg is prepared; 4 sheets of 2116 prepreg are overlapped, and the upper and lower sides are provided with copper foil of 1OZ thickness, vacuum laminated and cured for 90 min in a press, curing pressure 50 kg/cm 2 , curing temperature 200 ° C, system A high frequency circuit substrate is obtained. The overall performance of the substrate is shown in Table 3.
实施例13Example 13
将50重量份的乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物SY-1、50重量份的乙烯基改性聚苯醚树脂OPE-2ST和233重量份的硅微粉525,溶解于甲苯溶剂中,并调节至适合粘度;用2116玻纤布浸润树脂胶液,过夹轴控制适合单重,并在烘箱中干燥,除去甲苯溶剂,制得2116预浸料;将4张2116预浸料重叠,上下两面配以1OZ厚度的铜箔,在压机中真空层压固化90min,固化压力50kg/cm2,固化温度200℃,制得高频电路基板。基材综合性能如表3所示。50 parts by weight of vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer SY-1, 50 parts by weight of vinyl modified polyphenylene ether resin OPE-2ST and 233 parts by weight of silicon The fine powder 525 is dissolved in a toluene solvent and adjusted to a suitable viscosity; the resin glue is impregnated with a 2116 glass fiber cloth, controlled by a pinch shaft, and dried in an oven to remove the toluene solvent to obtain a 2116 prepreg; Four sheets of 2116 prepreg were overlapped, and the upper and lower sides were coated with a copper foil of 1 OZ thickness, vacuum laminated for 90 minutes in a press, a curing pressure of 50 kg/cm 2 , and a curing temperature of 200 ° C to obtain a high-frequency circuit substrate. The overall performance of the substrate is shown in Table 3.
表3table 3
Figure PCTCN2017097337-appb-000010
Figure PCTCN2017097337-appb-000010
Figure PCTCN2017097337-appb-000011
Figure PCTCN2017097337-appb-000011
通过表3可以看出,本发明利用乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物和乙烯基改性聚苯醚树脂二者的配合,使制备的基材具有高玻璃花转变温度、低介质常数、低介质损耗、低热膨胀系数等综合性能,且基材的韧性好,在落锤冲击载荷作用下,产生的“十”字状的落痕面积小,可满足覆铜板对韧性的要求。As can be seen from Table 3, the present invention utilizes a combination of a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer and a vinyl modified polyphenylene ether resin to provide a prepared substrate having High glass flower transition temperature, low dielectric constant, low dielectric loss, low thermal expansion coefficient and other comprehensive properties, and the toughness of the substrate is good. Under the action of the falling weight impact load, the "ten"-shaped falling mark area is small. Meet the requirements of toughness of CCL.
申请人声明,本发明通过上述实施例来说明本发明的详细结构特征,但本发明并不局限于上述详细结构特征,即不意味着本发明必须依赖上述详细结构特征才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明所选用部件的等效替换以及辅助部件的增加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。 The Applicant claims that the detailed structural features of the present invention are described by the above-described embodiments, but the present invention is not limited to the above detailed structural features, that is, the present invention is not necessarily limited to the above detailed structural features. It is to be understood by those skilled in the art that any modifications of the present invention, equivalent substitutions of the components selected for the present invention, and the addition of the components, the selection of the specific means, and the like, are all within the scope of the present invention.

Claims (10)

  1. 一种含有乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂的组合物,其特征在于,包括:A composition comprising a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin, comprising:
    (1)乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂;(1) a vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin;
    (2)乙烯基改性聚苯醚树脂。(2) Vinyl modified polyphenylene ether resin.
  2. 如权利要求1所述的组合物,其特征在于,所述乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂的化学结构如式(I)所示:The composition according to claim 1, wherein said vinylbenzyl ether-modified poly(p-hydroxystyryl-styrene) polymer resin has a chemical structure as shown in formula (I):
    Figure PCTCN2017097337-appb-100001
    Figure PCTCN2017097337-appb-100001
    其中,R1的化学结构如式(II)所示:Wherein, the chemical structure of R 1 is as shown in formula (II):
    Figure PCTCN2017097337-appb-100002
    Figure PCTCN2017097337-appb-100002
    其中,m和n均为自然数,且m不为0。Where m and n are both natural numbers and m is not zero.
  3. 如权利要求1所述的组合物,其特征在于,所述式(I)中m和n的关系为:m/(m+n)=15%~100%。The composition according to claim 1, wherein the relationship between m and n in the formula (I) is: m/(m+n) = 15% to 100%.
  4. 如权利要求1-3之一所述的组合物,其特征在于,所述乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂的数均分子量为1000~20000,优选2000~5000。The composition according to any one of claims 1 to 3, wherein the vinyl benzyl ether-modified poly(p-hydroxystyryl-styrene) polymer resin has a number average molecular weight of 1,000 to 20,000. Preferably it is from 2,000 to 5,000.
  5. 如权利要求1-4之一所述的组合物,其特征在于,所述乙烯基改性聚苯醚树脂具有如下结构: The composition according to any one of claims 1 to 4, wherein the vinyl-modified polyphenylene ether resin has the following structure:
    Figure PCTCN2017097337-appb-100003
    Figure PCTCN2017097337-appb-100003
    其中,1≤e≤100,1≤f≤100,2≤e+f≤100;并且M选自:Wherein, 1≤e≤100, 1≤f≤100, 2≤e+f≤100; and M is selected from:
    Figure PCTCN2017097337-appb-100004
    Figure PCTCN2017097337-appb-100004
    其中,N选自-O-、-CO-、-SO-、-SC-、-SO2-或-C(CH3)2-中的任意一种或至少两种的组合;Wherein N is selected from any one of -O-, -CO-, -SO-, -SC-, -SO 2 - or -C(CH 3 ) 2 - or a combination of at least two;
    R8、R10、R12、R14、R17、R19、R21和R23均独立地选自取代或未取代的C1~C8直链烷基、取代或未取代的C1~C8支链烷基、取代或未取代的苯基中的任意一种或至少两种的组合;R 8 , R 10 , R 12 , R 14 , R 17 , R 19 , R 21 and R 23 are each independently selected from a substituted or unsubstituted C1-C8 linear alkyl group, a substituted or unsubstituted C1-C8 branch. Any one or a combination of at least two of an alkyl group, a substituted or unsubstituted phenyl group;
    R9、R11、R13、R15、R18、R20、R22和R24均独立地选自氢原子、取代或未取代的C1~C8直链烷基、取代或未取代的C1~C8支链烷基、取代或未取代的苯基中的任意一种或至少两种的组合;R 9 , R 11 , R 13 , R 15 , R 18 , R 20 , R 22 and R 24 are each independently selected from a hydrogen atom, a substituted or unsubstituted C1-C8 linear alkyl group, a substituted or unsubstituted C1. Any one or a combination of at least two of a C8 branched alkyl group, a substituted or unsubstituted phenyl group;
    R16选自:R 16 is selected from:
    Figure PCTCN2017097337-appb-100005
    Figure PCTCN2017097337-appb-100005
    优选地,所述乙烯基改性聚苯醚树脂的数均分子量为500~10000g/mol,优 选800~8000g/mol,进一步优选1000~4000g/mol;Preferably, the vinyl modified polyphenylene ether resin has a number average molecular weight of 500 to 10000 g/mol, preferably Selected from 800 to 8000 g / mol, further preferably from 1000 to 4000 g / mol;
    优选地,以乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂的重量为100重量份计算,乙烯基改性聚苯醚树脂的重量为50~200重量份。Preferably, the weight of the vinyl-modified polyphenylene ether resin is 50 to 200 parts by weight based on 100 parts by weight of the weight of the vinyl benzyl ether-modified poly(p-hydroxystyryl-styrene) polymer resin.
  6. 如权利要求1-5之一所述的组合物,其特征在于,所述组合物还包括阻燃剂;The composition according to any one of claims 1 to 5, wherein the composition further comprises a flame retardant;
    优选地,所述阻燃剂选自溴系阻燃剂、磷系阻燃剂或氮系阻燃剂中的任意一种或至少两种的混合物;Preferably, the flame retardant is selected from any one or a mixture of at least two of a bromine-based flame retardant, a phosphorus-based flame retardant or a nitrogen-based flame retardant;
    优选地,所述溴系阻燃剂选自十溴二苯醚、十溴二苯乙烷或乙撑双四溴邻苯二甲酰亚胺中的任意一种或至少两种的混合物;Preferably, the bromine-based flame retardant is selected from any one or a mixture of at least two of decabromodiphenyl ether, decabromodiphenylethane or ethylene bis-tetrabromophthalimide;
    优选地,所述磷系阻燃剂选自三(2,6-二甲基苯基)膦、10-(2,5-二羟基苯基)-9,10-二氢-9-氧杂-10-膦菲-10-氧化物、2,6-二(2,6-二甲基苯基)膦基苯或10-苯基-9,10-二氢-9-氧杂-10-膦菲-10-氧化物中的任意一种或至少两种的混合物;Preferably, the phosphorus-based flame retardant is selected from the group consisting of tris(2,6-dimethylphenyl)phosphine, 10-(2,5-dihydroxyphenyl)-9,10-dihydro-9-oxa -10-phosphinophen-10-oxide, 2,6-bis(2,6-dimethylphenyl)phosphinobenzene or 10-phenyl-9,10-dihydro-9-oxa-10- Any one or a mixture of at least two of phosphaphenanthrene-10-oxide;
    优选地,所述氮系阻燃剂选自三聚氰胺、三聚氰胺磷酸盐、磷酸胍、碳酸胍或氨基磺酸胍中的任意一种或至少两种的混合物;Preferably, the nitrogen-based flame retardant is selected from the group consisting of melamine, melamine phosphate, strontium phosphate, strontium carbonate or bismuth sulfamate, or a mixture of at least two;
    优选地,以乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂和乙烯基改性聚苯醚树脂的总重量为100重量份计算,阻燃剂的重量为0~40重量份。Preferably, the weight of the flame retardant is 0, based on 100 parts by weight of the total weight of the vinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin and the vinyl modified polyphenylene ether resin. ~40 parts by weight.
  7. 如权利要求1-6之一所述的组合物,其特征在于,所述组合物还包括粉末填料;The composition according to any one of claims 1 to 6, wherein the composition further comprises a powder filler;
    优选地,所述粉末填料选自结晶型二氧化硅、无定形二氧化硅、球形二氧化硅、熔融二氧化硅、二氧化钛、碳化硅、玻璃纤维、氧化铝、氮化铝、氮化硼、钛酸钡或钛酸锶中的任意一种或至少两种的混合物;Preferably, the powder filler is selected from the group consisting of crystalline silica, amorphous silica, spherical silica, fused silica, titanium dioxide, silicon carbide, glass fiber, alumina, aluminum nitride, boron nitride, Any one or a mixture of at least two of barium titanate or barium titanate;
    优选地,以乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂、乙烯基改性聚苯醚树脂和阻燃剂的总重量为100重量份计,粉末填料的重量为 0~150重量份。Preferably, the total weight of the polyvinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin, the vinyl modified polyphenylene ether resin, and the flame retardant is 100 parts by weight, and the powder filler Weight is 0 to 150 parts by weight.
  8. 一种树脂胶液,其特征在于,其是将如权利要求1-7之一所述的组合物溶解或分散在溶剂中得到。A resin glue obtained by dissolving or dispersing a composition according to any one of claims 1 to 7 in a solvent.
  9. 一种预浸料,其特征在于,其是将玻璃纤维布浸润在如权利要求8所述的树脂胶液后,干燥得到;a prepreg characterized in that the glass fiber cloth is wetted in the resin glue according to claim 8 and dried;
    优选地,以乙烯基苄基醚改性聚(对羟基苯乙烯基-苯乙烯)聚合物树脂、乙烯基改性聚苯醚树脂、阻燃剂和粉末填料的总重量为100重量份计,玻璃纤维布的重量为50~230重量份。Preferably, the total weight of the polyvinyl benzyl ether modified poly(p-hydroxystyryl-styrene) polymer resin, the vinyl modified polyphenylene ether resin, the flame retardant, and the powder filler is 100 parts by weight. The glass fiber cloth has a weight of 50 to 230 parts by weight.
  10. 一种覆铜板、绝缘板或高频电路基板,其特征在于,含有至少一张如权利要求9所述的预浸料。 A copper clad laminate, an insulating board or a high frequency circuit substrate, characterized in that it contains at least one prepreg according to claim 9.
PCT/CN2017/097337 2017-06-13 2017-08-14 Polymer resin and use thereof in high-frequency circuit board WO2018227746A1 (en)

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