WO2018220765A1 - Electronic apparatus equipped with stretchable transmission line and method for manufacturing same - Google Patents

Electronic apparatus equipped with stretchable transmission line and method for manufacturing same Download PDF

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Publication number
WO2018220765A1
WO2018220765A1 PCT/JP2017/020326 JP2017020326W WO2018220765A1 WO 2018220765 A1 WO2018220765 A1 WO 2018220765A1 JP 2017020326 W JP2017020326 W JP 2017020326W WO 2018220765 A1 WO2018220765 A1 WO 2018220765A1
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Prior art keywords
transmission line
stretchable
electronic device
core material
stretchable transmission
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PCT/JP2017/020326
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French (fr)
Japanese (ja)
Inventor
巽 俊二
剛志 中川
志帆 湯徳
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旭化成株式会社
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Priority to PCT/JP2017/020326 priority Critical patent/WO2018220765A1/en
Publication of WO2018220765A1 publication Critical patent/WO2018220765A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes

Definitions

  • the present invention relates to an electronic device with a stretchable transmission line having water-stopping property and a manufacturing method thereof.
  • Patent Documents 1 and 2 elastic transmission lines capable of transmitting power and signals have been developed (Patent Documents 1 and 2), and are being used for various applications such as robots, wearable devices, and portable devices.
  • sports earphones, head-mounted displays, EMS suits, etc. are expected to come into contact with sweat, AC adapters, etc. that are at risk of short-circuiting due to water immersion, and wiring for bicycles and motorcycles
  • a general electronic device is waterproofed by integrating a cable and a housing of the electronic device so that there is no gap, and various waterproofing methods have been proposed.
  • various waterproofing methods have been proposed.
  • the outer diameter of the stretchable transmission line changes with expansion and contraction, there is a problem that a gap is easily generated in the connecting portion and it is difficult to stop water.
  • the conductor wire itself is not waterproof, and it is difficult to ensure waterproofness.
  • the waterproof technology in an electronic device with a stretchable transmission line is a difficult problem, and there has not been disclosed so far.
  • an object of the present invention is to establish a waterproof technology for an electronic device with a stretchable transmission line, and further a waterproof technology that can withstand repeated use.
  • the manufacturing method is provided.
  • the present inventors have found that at least one resin-coated conductor wire is wound around a core made of a water-impermeable elastic body.
  • the transmission line is inserted into a transmission line outlet provided in the housing of the electronic device and connected to the internal circuit, and at least a gap between the extraction port and the elastic transmission line is a resin in the transmission line.
  • the outer diameter of the core material of the stretchable transmission line is the outer diameter of the core material when relaxed * ⁇ ⁇ 1 / ((100 + 0.2 times the initial elongation at break) / 100) ⁇
  • the outer diameter of the core material of the stretchable transmission line is the outer diameter of the core material when relaxed by a caulking tool * ⁇ ⁇ 1 / ((100 + 0.2 times the initial breaking elongation) / 100) ⁇
  • the electronic device with a stretchable transmission line according to [4] which is thinned as follows.
  • [6] Reduce the diameter of the transmission line outlet to a thickness equal to or less than the thickness of the elastic transmission line outer diameter * ⁇ ⁇ 1 / ((100 + 0.2 times the initial breaking elongation) / 100) ⁇ when relaxed.
  • [7] The stretchable transmission line according to any one of [1] to [4], wherein the water stop portion is formed in a state where the stretchable transmission line is stretched by 0.5 times or more of the initial breaking elongation rate. Manufacturing method of electronic equipment with a mark.
  • An electronic device in which an elastic transmission line wound around at least one resin-coated conductor wire is connected around a core made of a water-impermeable elastic body, A space partitioned by the casing surface and a waterproof inner wall is formed inside the casing of the device, and the stretchable transmission line is provided on the inner wall from a transmission line outlet 1 provided on the casing surface. It is inserted through the transmission line outlet 2 and connected to the internal circuit, and the gap between the stretchable transmission line and the transmission line outlet 2 is stopped by a resin water stop and is in the space.
  • the electronic device with a stretchable transmission line of the present invention that has a waterstop performance is highly practical, requires a stretchable wiring and has a waterproof performance because the waterstop performance is maintained even when repeatedly stretched and used.
  • the present invention provides a required electronic device and a manufacturing method thereof.
  • FIG. 6 (a) The figure for demonstrating that a space
  • a transmission line outlet that is provided in a casing of an electronic device with a stretchable transmission line wound around at least one resin-coated conductor wire around a core made of a water-impermeable elastic body Inserted into the internal circuit, the gap between the elastic transmission line and the transmission line outlet is water-stopped by a resin water stop, with the elastic transmission line in the water stop as one end, When the stretchable transmission line having the other end not in the water stop portion is extended 0.5 times the initial breaking extension rate, the outer diameter change rate of the core material in the water stop portion is ⁇ 5%. It is an electronic device with a stretchable transmission line characterized by being within. FIG.
  • FIG. 1 schematically shows a typical example.
  • An electronic device in which a stretchable transmission line wound by at least one resin-coated conductor wire is connected around a core made of a water-impermeable elastic body, the housing of the electronic device A space partitioned by the casing surface and a waterproof inner wall is formed inside the body, and the stretchable transmission line is taken out from the transmission line outlet 1 provided on the casing surface.
  • the expansion / contraction is inserted into the opening 2 and connected to an internal circuit, and the gap between the elastic transmission line and the transmission line outlet 2 is stopped by a resin water-stopper and is in the space.
  • FIG. 2 schematically shows a typical example.
  • the elastic body having a surface and a cross section through which water does not permeate in the present invention is represented by a solid rubber string made of, for example, silicon rubber, EPDM rubber, fluorine rubber, chloroprene rubber, polyurethane rubber, NBR, natural rubber, Even a foamed rubber string having closed cells may be one in which the end of the tube is fixed with resin to prevent water from entering.
  • the core material is preferably one having a stretchability of 10% or more, more preferably 50% or more, still more preferably 100% or more, and particularly preferably 300% or more.
  • the conductor wire as used in the present invention refers to a copper wire, an aluminum wire, a wire rod whose metal surface is subjected to metal plating to enhance electrical conductivity, a wire rod containing carbon nanotubes, etc., a wire material that can conduct electricity, and an optical fiber that transmits light Etc.
  • These conductor wires are required to have a waterproof resin coating layer as a conductor thin wire or a collection of conductor fine wires from the viewpoint of water stopping.
  • the conductor wire is wound around the core material, and the conductor wire is preferably wound in a spiral shape.
  • the conductor wire may be bonded to the core member or may be wound in a state where it is not bonded. Further, the conductor wire may be wound along the groove by forming a spiral groove in the core material.
  • the conductor wire may coat
  • Transmission lines that are made by passing insulating fibers alternately inside (core material side) and outside the conductor wires and restraining the conductor wires can keep the distance between the conductor wires constant even if it is repeatedly expanded and contracted. There is an effect of becoming difficult. Furthermore, there is an effect that the signal transmission property is improved by keeping the distance between the conductor wires constant.
  • insulating fibers may be alternately passed through the inside and outside of the conductor wire to restrain the conductor wire, and the above-described coating layer may be further disposed on the outer periphery thereof.
  • the electronic device of the present invention means a device having a circuit driven by electricity or a circuit for converting an external stimulus into an electric signal.
  • the electronic device of the present invention also includes an internal component (so-called harness) in which the conductor wire terminal is attached to the connector terminal. In any case, it is necessary to have a housing.
  • the casing is made of a waterproof material.
  • the water stop portion refers to a transmission water outlet at which the elastic transmission line according to the present embodiment connected to the above circuit is taken out from the inside of the casing of the electronic device.
  • the water stop has an elastic core material in the transmission line outlet, and at least one conductor wire is wound around the outer periphery.
  • the transmission line outlet (inside the casing)
  • the resin is filled between the conductor wire and the core material, or between the core material or conductor wire and the transmission line outlet. That is, resin is filled in the gaps between the materials constituting all the water stop portions, and the water is thereby stopped.
  • the conductor wires are also stopped by the resin water stop.
  • the transmission line outlet according to the present embodiment is provided from the surface of the casing to the inside or the inner wall of the casing, which will be described later, and the case where it is equal to the thickness of the outer diameter of the elastic transmission line.
  • the transmission line is made thinner than the outer diameter of the transmission line so that the transmission line can be fitted into the narrowed portion (for example, a groove shape).
  • one aspect of the electronic device with a stretchable transmission line is formed by surrounding at least one resin-coated conductor wire around the core made of a water-impermeable elastic body.
  • the rotated elastic transmission line is inserted into the transmission line outlet provided in the housing of the electronic device and connected to the internal circuit, and the gap between the elastic transmission line and the transmission line outlet is resin-stopped.
  • the rate of change in the outer diameter of the core material of the water-stopping portion is within ⁇ 5%. is there.
  • the change rate of the outer diameter of the core material is preferably within ⁇ 2%, and most preferably the diameter does not change. This value is obtained by the method described later. It is particularly preferable that the core material does not change in diameter even when it is stretched to 0.7 times the initial breaking elongation, more preferably 0.9 times. When the elastic transmission line is stretched at 0.5 times the initial breaking elongation rate, if the core material diameter of the water stop portion is reduced, a gap is formed at the interface between the core material and the conductor wire, resulting in loss of water stoppage. Therefore, the object of the present invention cannot be achieved.
  • the outer diameter of the stretchable transmission line is controlled within the above range in the water stop portion according to this embodiment, if the stretch force due to the stretch propagates to the core material and the core material of the water stop portion is repeatedly stretched, the core There may be a gap at the interface between the material and the constituent material, resulting in loss of water stoppage.
  • the gap between the core material of the water stop portion and other constituent materials The deviation may be within 5 mm, more preferably within 2 mm, and most preferably no deviation occurs.
  • the change rate of the outer diameter of the core material of the water stop portion is within ⁇ 5%, or the core material of the water stop portion
  • the outer diameter of the core material is set to a predetermined outer diameter (the outer diameter of the core material when relaxed * ⁇ ⁇ 1 /((100+0.2 times the initial breaking elongation) / 100) ⁇ ) or less, more preferably, the outer diameter of the core material * ⁇ ⁇ 1 / ((100 + 0.0 of the initial breaking elongation).
  • the outer diameter of the core material is a predetermined outer diameter (the outer diameter of the core material when relaxed * ⁇ ⁇ 1 / ((100 + 0.7 times the initial elongation at break)). ) / 100) ⁇ )
  • the following is to make it thinner.
  • the outer diameter of the core material is reduced to less than or equal to the outer diameter of the core material * ⁇ ⁇ 1 / ((100 + 0.2 times the initial breaking elongation) / 100) ⁇ , the outer coating is also tightened. Is less likely to expand and contract, and there is also an effect of suppressing the force that the expansion / contraction force at the time of expansion / extension of the elastic transmission reaches the water stop.
  • the method for reducing the outer diameter of the core material of the water stop portion is not particularly limited.
  • a heat-shrinkable tube is attached to the elastic transmission line and the core material is reduced by heat shrinking, or the elastic transmission line is attached.
  • the elastic transmission line is caulked with a caulking tool in advance, and the outer diameter of the core material is reduced to a predetermined outer diameter (the outer diameter of the core material when relaxed * ⁇ ⁇ 1 / ((100 + 0.2 times the initial elongation at break)) / 100) ⁇ )
  • a method of thinning to be equal to or less than the above, and by stretching the elastic transmission line to relax the outer diameter of the core material, the outer diameter of the core material * ⁇ ⁇ 1 / (((100 +
  • a method of reducing the outer diameter of the core material of the water stop part after extending the elastic transmission line, thinning the core material with a heat shrink tube with hot melt resin in the inner layer, or pre-elastic transmission
  • a method in which a hot melt resin is applied on the wire and then heated by covering with a heat-shrinkable tube is also preferably used.
  • heat it with a heat-shrinkable tube with hot melt resin interposed, and use a caulking tool with the tube shrunk before cooling is completed.
  • the core material can be further thinned by caulking the heat shrinkable tube portion.
  • FIG. 5A illustrates a case where the stretchable transmission line according to the present invention is subjected to water stop treatment at the transmission line outlet without being made thinner than the predetermined outer diameter and is attached to an electronic device. .
  • the core material is also reduced accordingly, and a gap is generated between the core material and the surrounding material (FIG. 5B).
  • the diameter (D1) of the core material at the time of elongation of 0.5 times the initial breaking elongation rate is set at the time of relaxation.
  • the second aspect of the electronic device with a stretchable transmission line in the present embodiment is a stretch that is wound around at least one resin-coated conductor wire around a core material made of a water-impermeable elastic body.
  • An electronic device to which a flexible transmission line is connected wherein a space partitioned by the casing surface and a waterproof inner wall is formed inside the casing of the electronic device, and the stretchable transmission line is formed on the casing surface. It is inserted from the provided transmission line outlet 1 to the transmission line outlet 2 provided on the inner wall, and further connected to an internal circuit, and the gap between the stretchable transmission line and the transmission line outlet 2 is made of resin.
  • the electronic device with a stretchable transmission line is characterized in that it is water-stopped by a waterstop and a part of the stretchable transmission line in the space is fixed in the casing.
  • FIG. 2 schematically shows a typical example.
  • a space is provided between the transmission line outlet 1 and the outlet 2, and a part of the elastic transmission line in the space is fixed to the housing.
  • the space is partitioned within the housing by a waterproof inner wall and a waterproof housing surface.
  • the method for fixing the elastic transmission line to the housing in the space is not particularly limited.
  • a part of the transmission line is made larger (thicker) than the diameter (size) of the outlet 1. And the thickened part can be fixed by bringing it into contact with the outlet.
  • a method of thickening the stretchable transmission line in the middle part a method of tying and stretching the stretchable transmission line using a caulking tool, an insulation lock, a heat shrinkable tube, a string, and a wire can be mentioned.
  • a method of making the middle part thick by making a knot on the elastic transmission line itself a method of making a knot on the elastic transmission line itself.
  • the stretchable transmission line As a method of fixing the stretchable transmission line to the casing in the space, there is a method in which a protrusion is provided in the casing and the stretchable transmission line is tied to the protrusion and fixed.
  • the wire diameter (size) is fixed by providing a knot that is larger (thicker) than the diameter (size) of the transmission line outlet 1 or because it is fixed by a protrusion in the housing.
  • the stress concentrates at the transmission line outlet 1 and the stress (stretching force) does not propagate to the core material of the stretchable transmission line at the transmission line outlet 2, so that the thinning does not occur.
  • a gap with the surrounding material does not occur and water stoppage is ensured.
  • the core material When thickening the elastic transmission line, the core material cannot be achieved if the core material is displaced due to expansion or contraction. Therefore, the core material outer diameter at the time of relaxation * ⁇ ⁇ 1 / ((100 + 0.2 times the initial elongation at break)) / 100) ⁇ It is preferable to caulk with an oak tool, insullock, string or wire, or crimp these while pulling an elastic transmission line, or attach a heat-shrinkable tube so that it becomes thinner below. On top of that, it is necessary to thicken the elastic transmission line. By these methods, the force exerted on the entire constituent material can be reduced, so that it is difficult for a deviation to occur between the constituent materials. The knot is more preferable because it can be easily made without using other tools.
  • the water stop part of the present invention is formed by filling a resin between all the materials constituting the water stop part.
  • the constituent material of the water stop part is a transmission line outlet provided in the housing of the electronic component and at least one elastic transmission line (including a conductor line and a core material, and in some cases, an external coating layer).
  • the water stop portion is formed by filling a gap between the transmission line outlet of the electronic component and the elastic transmission line with a resin water stop.
  • the gaps between the conductor wires are also filled with resin.
  • the conductor wire there may be a gap between the transmission line outlet and the core of the transmission line. In this case, the gap is also filled with resin and stopped.
  • the resin can be filled by a method of injecting from the outside, a method of filling the resin material constituting the water stop portion by deformation, or a combination thereof.
  • the resin When injecting the resin, it is desirable that the resin easily penetrates into the gaps between the core material, which is a constituent member of the stretchable transmission line, and the conductor wire or the outer coating layer. For this purpose, there is a method using a low-viscosity resin. When the stretchable transmission line has a fiber layer, it is difficult for the resin to penetrate. Therefore, a method using a lower viscosity resin or a method of reducing the fiber layer in advance will be recommended.
  • the low-viscosity resin general resins such as thermosetting, thermoplasticity, activating energy (UV, electron beam, etc.) curable, moisture curable, chemical reaction curable, and the like can be used.
  • the resin to be used the above resins and adhesives may be used alone, or a plurality of them may be mixed.
  • the resin used here needs to penetrate sufficiently to the conductor wire, core material, outer coating layer, etc. constituting the stretchable transmission line, so a water-stopper with high viscosity or high surface tension is sufficient to stop the resin. Water may not be available. Therefore, the viscosity before curing is desirably a low viscosity of 50 Pa ⁇ s or less.
  • the viscosity of the water-stopper during processing is preferably 40 Pa ⁇ s or less, more preferably 30 Pa ⁇ s, and particularly preferably 10 Pa ⁇ s or less.
  • the lower limit is 0.01 Pa ⁇ s. If the viscosity is lower than this, the resin may adhere to a place other than the place where the waterstop is to be formed, which is not preferable.
  • a low-viscosity resin it is possible to solve the problem by limiting the amount of resin to be injected in advance, or placing a high-viscosity resin in a place where you do not want to infiltrate in advance. I can do it.
  • the water-stopping agent may not sufficiently permeate into the gaps such as the conductor wire, the core material, and the outer coating layer constituting the stretchable transmission cable.
  • there are methods such as increasing the temperature of the water-stopping agent, increasing the injection pressure of the water-stopping agent, and mixing chemicals and solvents that increase the flowability.
  • the amount of fibers can be reduced in advance or the fibers can be thermally melted to reduce voids between the fibers.
  • the resin is easily filled by removing the fiber layer or melting or dissolving the fiber layer.
  • the fiber layer is usually composed of multifilaments, but it is also effective to use monofilaments in order to reduce the gaps between the fibers.
  • the fiber layer can be removed by cutting with scissors or nippers or irradiating with a laser.
  • the heat-meltable fiber layer can be melted by applying heat with hot tweezers or a heat gun. It can also be dissolved using a solvent according to the type of fiber.
  • a method of sandwiching with a hot plate such as hot tweezers is preferable because heat can be efficiently applied and fibers near the core are easily melted. Moreover, this method can also apply pressure simultaneously, and has the effect of reducing the gap of the fiber layer and the effect of reducing the gap between the core material and the conductor wire.
  • a fiber layer reduces and it becomes easy to fill resin by the space
  • an adhesive mainly composed of cyanoacrylate which is frequently used as a so-called instantaneous adhesive, or a hot melt resin is recommended.
  • cyanoacrylate is used, the stretchable transmission line is held in a horizontal state in the air, and the target amount can be dropped to allow the resin to penetrate into the intended range.
  • cyanoacrylate Since cyanoacrylate has low viscosity and easily penetrates, it easily penetrates to the interface with the core material.
  • a water-stopping portion can be formed in a state where the portion to which the resin is attached is cured and the core material is thinned.
  • the water-stopping portion can be formed by water-stopping the inside of the elastic transmission line with a cyanoacrylate adhesive and then covering the outside with a heat-shrinkable tube with resin.
  • the water stop part becomes the same as the resin tube, so by attaching the water stop part to the housing with hot melt resin, sandwiching it in the case, or insert molding with the case, It becomes easy to integrate with the housing.
  • a hot melt resin is used, if the elastic transmission line includes a fiber layer, it is difficult for the hot melt resin to penetrate into the fiber layer. Therefore, it is recommended to dissolve the fiber layer in advance.
  • the fiber layer in the vicinity of the core is the least soluble, it is preferable to efficiently apply heat with hot tweezers or the like to dissolve it.
  • the fiber layer can be dissolved by applying heat at 300 ° C. or higher for 1 second to 60 seconds. If the heat treatment time is short, the heat melting is incomplete, and if it is long, the outer coating may be burned or the coated portion of the conductor wire may be deteriorated.
  • the heat treatment time is short, the heat melting is incomplete, and if it is long, the outer coating may be burned or the coated portion of the conductor wire may be deteriorated.
  • the heat when the elastic transmission line is extended, the heat is easily transferred to the inside, and the fiber layer is easily dissolved.
  • attach the heat shrink tube with hot melt resin under stretch apply heat with a heat gun, shrink the heat shrink tube,
  • the water stop portion can be formed by allowing the resin to penetrate inside.
  • Resin may be injected after caulking between the caulking tool and the conductor.
  • a stretchable transmission line having a fiber coating it is possible to heat the outside of the crimped portion after caulking and heat the fiber to melt it into a resin, and then inject the resin. Further, it may be caulked after injecting a resin between the conductor wire and the core material in advance.
  • a resin that is easily deformed may be applied to the outside of the elastic transmission line and then crimped with a caulking tool. For example, there is a method in which a sealing tape used as a sealing material is wound or a rubber tube or a heat shrinkable tube is interposed and then caulked.
  • the sleeve When integrating the water-stop part formed by caulking the sleeve into the housing, if there is a concern about peeling of the metal-resin interface, the sleeve may be covered with a resin tube and then integrated with the housing. it can.
  • Process and stop Part can be formed.
  • the fiber layer of the water stop part (inner wall side) is melted in advance with hot tweezers, or the resin is filled to the core part using a cyanoacrylate resin.
  • a method in which the intermediate part is fixed to the housing by tying the intermediate part to the protrusion and the inner wall part is filled with hot-melt resin or integrated by insert molding is relatively easy and easy to mass-produce.
  • the cables were distinguished according to the following criteria, and those that could be extended to 22 cm and recovered to less than 21 cm after relaxation (A) were judged to have 10% or more stretchability.
  • a heat-shrinkable tube part or caulking tool part is attached to a groove part that is trapezoidally cut to a depth of 2 cm (opening 8 mm, bottom part width 4 mm), and the periphery of the groove is made of hot melt resin (product name: hot melt resin 7375, manufactured by 3M Company) What was buried and fixed was used as a housing model simulating a water stop.
  • hot melt resin product name: hot melt resin 7375, manufactured by 3M Company
  • the change in the core material diameter on the container inside of the water stop portion means that the outer diameter of the core material inside the water stop portion also changes to the same extent. Considered a change in diameter.
  • the elastic transmission lines used in the examples and comparative examples were obtained by using the core materials and conductor wires shown in Table 1 and the Osae yarn and the following special stringing machines to obtain transmission line intermediates.
  • the special stringer used here has the following mechanisms: (1) Mechanism for supplying a core material; (2) The core material is gripped along the shape of 8 in the V-groove of the two rolls having a plurality of V-grooves, Feed mechanism; (3) The core material is gripped along the shape of 8 in the V-groove of the two rolls having a plurality of V-grooves, Winding mechanism; (4) A mechanism for winding the conductor wire in parallel with the core material in a state where the core material is stretched, and (5) an inner side of the conductor wire in a direction opposite to the winding direction of the conductor wire in a state where the core material is stretched.
  • a 16-placing string making machine equipped with a mechanism for winding the leather yarn alternately through the outside. While stretching the stretchable transmission line intermediate obtained above by 2.2 times, a 330 dt / 72f (150/36/2) ester wooly (150/36/2) wound around the transmission line intermediate in advance.
  • a 330 dt / 72f (150/36/2) ester wooly (150/36/2) wound around the transmission line intermediate in advance By using 16 bobbins (manufactured by TAIRIIN) and winding at 130 T / M (twist / meter) to form an outer coating layer, an elastic transmission line according to the present invention was obtained. A water stop portion was formed on the stretchable transmission line, and the water stop performance was measured.
  • Example 1 Cut out the elastic transmission line (A) about 30 cm, and rotate it about 3 cm at 350 ° C. for about 3 seconds using hot tweezers (small tip width 5 mm: Taiyo Denki Sangyo) at about 8 cm from one end. The fiber was dissolved three times repeatedly. From above, a heat-shrinkable tube with resin described in Table 2 (Sumitube SA2, manufactured by Sumitomo Electric Industries, Ltd.) was placed and shrunk with a heat gun.
  • Table 2 Suditube SA2, manufactured by Sumitomo Electric Industries, Ltd.
  • the above heat-shrinkable tube is formed in a groove that is cut into a trapezoidal shape up to a depth of 2 cm on the side of a polypropylene container (width 6 cm * depth 5 cm * height 4 cm) using this as a housing model. Attaching the part (with the short extension of the telescopic transmission line from the tube part inside the container and the longer one outside), the periphery of the groove is filled with hot melt resin (product name: hot melt resin 7375, manufactured by 3M) and fixed (FIG. 8). The inside edge of the container was fixed with a clip to the diagonal wall of the container. At this time, the telescopic transmission line inside the container was stopped without being pulled and sagging.
  • hot melt resin product name: hot melt resin 7375, manufactured by 3M
  • Example 2 Example 1 except that both ends of the elastic transmission line (A) were pulled and stretched 50%, the fiber at a position of about 8 cm from one end was dissolved with hot tweezers, and the heat-shrinkable tube with resin was fixed.
  • the stretchable transmission line was attached to a polypropylene container.
  • Comparative Example 1 The stretchable transmission line was attached to a polypropylene container in the same manner as in Example 1 except that hot tweezers were not heat-treated.
  • Example 3 The stretchable transmission line (A) cut out by about 40 cm is almost horizontal in the air, and the fiber coating layer is not heat-treated around the position of about 8 cm from one end, and the cyanoacrylate adhesive (Aron Alpha product number # 04988) is used. Three drops of UNISHI Co., Ltd. were dropped, and the elastic transmission line was rotated and cured while maintaining almost horizontal in the air. After about 30 seconds, a heat-shrinkable tube with resin was fixed to the adhesive application part. In the same manner as in Example 1, the stretchable transmission line was fixed to a polypropylene container.
  • Example 4 Example 3 except that 3 drops of a cyanoacrylate adhesive was applied in a state where the stretchable transmission line (A) was extended by 50%, and a heat-shrinkable tube with resin was fixed to the adhesive application portion after about 30 seconds. In the same manner, the stretchable transmission line was fixed to a polypropylene container. (Comparative Example 2) All processes were performed in the same manner as in Example 2 except that the elastic transmission line (C) was used.
  • Table 2 shows the results of evaluation of Examples 1 to 4 and Comparative Examples 1 and 2 according to the evaluation method in which the water-stopping portion was in a state and the water-stopping property was previously determined. From these results, even if the resin is filled, the core material diameter changes, and if the deviation occurs, the water-stopping property is lost. It can be seen that the water cannot be stopped if the material has water permeability. In addition, it can be seen from the above results that it is more preferable that the outer diameter of the core portion is not changed even when the core portion is extended and the water stop portion is filled with resin.
  • Example 5 ⁇ Examples in which the outer diameter does not change by caulking (Examples 5 to 8, Comparative Example 3)> (Example 5)
  • the stretchable transmission line (A) is cut out about 30 cm, and the coating layer of the stretchable transmission line located about 8 cm from one end is heat-treated, and the cyanoacrylate resin described in Table 3 (above) 3
  • drop a sleeve (copper wire bare crimping sleeve (P-type PNT5 manufactured by Monotaro Co., Ltd.) on this position and tighten the caulking pressure with a scale 6 using a caulking tool.
  • the transmission line thus obtained was attached to a groove portion of a polypropylene container in the same manner as in Example 1, and a hot melt resin (product name: hot melt resin 7375, 3M) It was buried and fixed.
  • the stretchable transmission line (A) is cut out about 30 cm, and the coating layer of the stretchable transmission line at a position of about 8 cm from one end is preheated (heated with a heat gun (Example 6), heated to 350 ° C. with hot tweezers.
  • the fiber portion of the transmission line was melted using a heated one (Example 7)), and hot melt resin 7375 (viscosity shown in Table 3) was applied to this position, and then a sleeve (for copper wire) Stretchability after water-stopping treatment in the same manner as in Example 5 except that a bare crimping sleeve (P-type PNT5 manufactured by Monotaro Co., Ltd.) is used and a caulking tool is used to tighten the caulking pressure with a scale 6.
  • the transmission line was fixed to a polypropylene container.
  • Example 8 Cut out the stretchable transmission line (A) about 30 cm, cut out a portion of the fiber coating layer of the stretchable transmission line located about 8 cm from one end in advance with scissors, and then heat it to 350 ° C with hot tweezers and transmit
  • the stretchable transmission line after the water stop treatment was fixed to a polypropylene container in the same manner as in Example 6 except that the fiber part of the wire was dissolved.
  • Table 3 shows the results of evaluating the water-stopping portions of Examples 5 to 8 and Comparative Example 3 and the water-stopping results according to the previously determined evaluation method.
  • Example 9 Caulking without heat treatment of the fiber layer, and injecting resin from both ends of the caulked portion.
  • Example 10 In the same manner as in Example 9, both ends of the caulking tool are heat-treated and resin is injected from both ends.
  • Example 11 Caulking after heat-treating the fiber layer, and resin injection from both ends.
  • Example 12 The fiber layer was heat-treated and covered with a silicon tube, followed by caulking. More specific description will be given below.
  • Example 9 Cut out the stretchable transmission line (A) about 30 cm, attach the sleeve (PNT5) to that position without heat-treating the coating layer of the stretchable transmission line at a position of about 8 cm from one end, with pressure (scale 6) Tightened.
  • the resin (cyanoacrylate) shown in Table 4 was filled from both ends of the sleeve portion, and the stretchable transmission line was attached to the groove portion of the polypropylene container in the same manner as in Example 1, and the periphery thereof was hot-melted. It was filled and fixed with a resin (product name: hot melt resin 7375, manufactured by 3M Company).
  • Example 10 Cut out the stretchable transmission line (A) about 30 cm, attach the sleeve (PNT5) to that position without heat-treating the coating layer of the stretchable transmission line at a position of about 8 cm from one end, with pressure (scale 6) Tightened. Next, both ends of the sleeve portion were heat-treated with a heat gun to heat-melt the fiber layer, and then both ends of the sleeve portion were filled with a resin (hot melt resin) shown in Table 4. In the same manner as in Example 9, the stretchable transmission line after filling was fixed to a polypropylene container.
  • a resin hot melt resin
  • Example 11 Cut out the stretchable transmission line (B) about 30 cm, heat-treat the coating layer of the stretchable transmission line at a position of about 8 cm from one end with a heat gun as shown in Table 4, and then place the sleeve at that position. (PNT5) was attached and tightened at the position of the scale 6. Then, the hot-melt resin (Product name: Hot-melt resin 7375, 3M company make) of Table 4 was provided to the both ends of the said sleeve, and the water stop part was formed.
  • the hot-melt resin Product name: Hot-melt resin 7375, 3M company make
  • Example 12 Cut out the stretchable transmission line (B) about 30 cm, heat-treat the coating layer of the stretchable transmission line at a position of about 8 cm from one end with a heat gun as shown in Table 4, and seal at that position Wrap tape (Naflon (registered trademark) TOMBO No.
  • Table 4 shows the evaluation results of the water-stopping properties of Examples 9 to 12 above.
  • Examples (Examples 13 and 14, Comparative Examples 4 and 5) in which the outer diameter does not change when sandwiched by the casing>
  • a waterproof casing separated in the upper and lower parts in the center of the transmission line outlet 1 having an inner diameter of 2 to 3 mm, and an elastic transmission line sandwiched in a relaxed state, and then the upper and lower casings are bonded together.
  • a product obtained by adhering the upper and lower housings after being sandwiched in a stretched state of% was prepared, and the resin was filled from the outside of the outlet 1. The details will be described below.
  • Example 13 Cut out the stretchable transmission line (A) about 30 cm, and heat-treat the stretchable transmission line coating at a position of about 8 cm from one end to the transmission line outlet 1 while stretching the stretchable transmission line by 50%.
  • the outer diameter of the extensible transmission line when sandwiched between the outlets 1 while extending 50% was larger than the size of the outlets (2 mm).
  • water-stopping agent 2 (cyanoacrylate) is injected from the outside of take-out port 1, and after 30 seconds or more, hot melt resin (water-stop agent 1) is filled around the take-out port to form a water-stop portion.
  • water-stop agent 1 cyanoacrylate
  • the diameter of the transmission line outlet 1 provided in the housing is 3 mm (Comparative Example 4) and 2 mm (Comparative Example 5), respectively, and the elastic transmission line when the elastic transmission line is sandwiched between the transmission line outlet 1
  • the water stop portion is formed by being sandwiched between the upper and lower cases.
  • Example 14 Cut out the stretchable transmission line (A) about 30 cm, heat the coating layer with a heat gun without stretching the stretchable transmission line located about 8 cm from one end, and then remove the heat treatment section from the output of the housing A water stop portion was formed in the same manner as in Example 13 except that the water stop portion was set in the takeout portion.
  • Table 5 shows the evaluation results of the water-stopping properties of Examples 13 to 14 and Comparative Examples 4 and 5 described above. In the evaluation, the upper wall of the housing is cut out.
  • Examples 15 to 18 are examples in which the diameter of the elastic transmission line is made larger than the diameter of the transmission line outlet 1.
  • a transmission line outlet 1 is provided at the elastic transmission line outlet on the surface of the casing, and a space partitioned by a waterproof wall further having a transmission line outlet 2 is provided inside the casing.
  • the upper surface of FIG. 2 corresponds to the upper lid, and the lower portion is divided into two cases, and a water stop is first formed in the lower case, and then the upper lid is adhered (the gap is 2), the structure of FIG.
  • the transmission line is taken out from the transmission line 1 through the transmission line outlet 1, and the elastic transmission line is connected from the outlet 2 to an internal circuit or the like provided in the case.
  • the following example shows an example before attaching the top cover.
  • the elastic transmission line (A) was cut out by 40 cm, and a sleeve (PNT8) was clamped with a mounting pressure (scale 10) at a position of about 8 cm from one end.
  • the stretchable transmission line outside the casing of the takeout part 1 becomes longer,
  • the part where this sleeve was attached was set between the transmission line outlets 1 and 2 (the distance between the outlets was 5 mm) so that the outside of the outlet 2 (inside of the housing) was shortened.
  • the resin described in Table 6 was infiltrated into the peripheral portion of the stretchable transmission line at the takeout port 2 to form a water stop portion. Even when the elastic transmission line is extended from the outside of the housing in this way, the extension stress is concentrated at the contact point between the end of the thickened portion and the transmission line outlet 1 so that the transmission line is not substantially extended and is not internally extended. Stretching force was not affected.
  • Example 16 Cut out the stretchable transmission line (A) about 40 cm, make a knot about 8 cm from the end of one side, thicken the part, and then end one side (the length of the stretchable transmission line is shorter)
  • the portion of the stretchable transmission line where no knot was formed was heated with hot tweezers to melt the fiber portion.
  • the distance between the transmission line outlets 1 and 2 (the distance between the outlets is so long that the elastic transmission line outside the casing of the extraction section 1 is long and the outside of the extraction section 2 (inside the casing) is short. 4 mm), this knot portion (outer diameter 4 mm) was set.
  • the resin described in Table 6 was infiltrated into the peripheral portion of the stretchable transmission line (fiber portion was thermally melted) set in the takeout port 2 to form a water stop portion. Even if the elastic transmission line is extended from the outside of the housing in this way, the extension stress is concentrated at the contact point between the end of the knot and the transmission line outlet 1 so that the transmission line is not substantially extended to the inside. Stretching force was not applied.
  • Example 17 The elastic transmission line (A) is cut out by about 40 cm, and the distance between the transmission line outlets 1 and 2 is 3 mm, centering on the position of about 8 cm from one end, larger than the diameter of the outlet 1 A water-stop portion was formed in the same manner as in Example 16 except that the portion was thickened using an insulating material (width: 3 mm).
  • Example 18 A case having a protrusion between the outlets 1 and 2 similar to that in Example 15 is made, and a hot tweezers (as shown in Table 6) is positioned about 8 cm from one end of the elastic transmission line prepared in advance.
  • the stretchable transmission line is connected to the protrusion so that the portion where the fiber layer is melted by heat treatment by heating to 350 ° C. is arranged in the transmission line outlet 2, and both ends thereof are taken out from the outlet 1. And set to 2. Thereafter, the resin described in Table 6 was infiltrated into the peripheral portion of the stretchable transmission line (the fiber portion was thermally melted) set in the takeout port 2 to form a water stop portion. Even if the elastic transmission line is extended from the outside of the housing in this way, the extension stress is concentrated at the contact point between the end of the knot and the transmission line outlet 1 so that the transmission line is not substantially extended to the inside. Stretching force was not applied.
  • Table 6 summarizes the results of water-stopping evaluation of Examples 15 to 18 described above.
  • the electronic device with a stretchable transmission cable having water-stopping properties of the present invention is useful as an electronic device with a cable that requires wiring expansion and contraction and waterproof performance.
  • it is suitable for applications that are likely to get wet with sweat, such as a blue-two earphone, worn on the head and expected to infiltrate sweat or rain, or an EMS suit that moves while moving the body. used.
  • Applications that are exposed to sweat and rain, such as LED lighted clothing, and portable devices such as AC adapters that can store wiring in a compact manner using telescopic wires, transmission lines are required to be stretchable.
  • it can be used for any application that requires waterproofness of equipment. Specific examples are listed below.
  • Examples of the wearable device include an income, a headset, a POS system headphone, an earphone, a sports earphone, a head mount display, and the like.
  • devices such as devices using telescopic wires, wearable AEDs, wearable continuous biosignal measuring devices, etc.
  • Devices such as underwear, outerwear, pants, bottom and other clothing provided with a sensor to be measured, equipment such as a belt, a halter electrocardiograph, and a measuring device.
  • underwear with various illuminations such as LEDs, clothing such as outerwear, pants, bottom, etc.
  • electromyographs such as belts, electrocardiographs, electrocardiographs, internal electrodes such as flexible electrodes for the brain, blower (fan)
  • clothing, appliances, devices having a function of lowering body temperature such as Peltier elements
  • shoes such as heaters, clothing, appliances, devices having a function of keeping warming or heating
  • smart textiles combining these.
  • the power generation mechanism pressure, friction, electromagnetic induction
  • power storage unit or equipment that moves using the power obtained by power generation
  • motion capture that measures exercise, work movement and body shape, motion controller for remote operation, A data glove etc.
  • industrial robots such as rehabilitation for people with reduced motor function, assist suits developed for the purpose of reducing assistance and heavy labor, and nursing robots.
  • robots include industrial robots such as desktop robots and articulated robots, unmanned flying vehicles such as drones and unmanned vehicles, human body-mounted robots such as power assist, and biomimetic robots such as humanoid and snake robots. .
  • Air compressors such as air cylinders and air chucks, switches and sensor devices such as pressure switches, motor equipment sequencers such as electric actuators and electric cylinder servo motors, semiconductors, electronic device laser processing machines, electric discharge Examples include processing machines such as processing machines.
  • the elastic transmission line according to the present invention is effective as a wiring in a place with extension or water-stopping in any of the wirings connecting the devices in the FA device and its peripheral devices or between the devices.
  • the electronic component with the stretchable transmission cable having the water-stopping property of the present invention is suitably used with respect to the periphery of the electronic component in terms of wiring extension and waterproof performance.
  • the stretchable transmission line according to the present invention can be applied to a product having a movable part shown below and having wiring in a device requiring waterproof performance or between devices.
  • cleaning equipment such as washing machines and dryers, refrigerators, shelf tableware dryers, rice cookers, electronic cookers such as microwave ovens and kitchen products, air conditioners such as air conditioners and stoves, vacuum cleaners, Cleaning equipment such as robot cleaners, recording and playback equipment such as DVD players and recorders and peripheral equipment, video photography equipment such as video cameras, digital cameras and surveillance cameras, video projectors such as TVs and projectors, mobile phones, tablets, Information home appliances such as personal computers and peripheral devices thereof, telephone and other communication devices and peripheral devices thereof, image reading and storage devices such as facsimiles and scanners, printing devices such as inkjet printers, main bodies such as stationary game machines and portable game machines, and A. Peripheral equipment, audio, etc.
  • Equipment and peripheral equipment musical instruments and peripheral equipment such as electric guitars, lighting equipment such as desk lamps and spotlights, health appliances such as weight scales and low frequency treatment equipment, beauty home appliances such as hair removers, hair irons, and hair dryers Appliances such as equipment, electric beds, massage machines, irons, chargers (charging cables, charging systems, etc.), watches, wristwatches, compressors, sewing machines, farm equipment, household robots, electric lifting and hanging doors, broadcast receivers, etc. Electric wiring parts in or between devices in electronic equipment application products, elevators and other elevators, sliding doors and revolving doors, wind power generators, welding equipment, press machines, excavators, etc.
  • Car electronics such as machines, automobiles, in-vehicle sensors, motors, control units, rear camera
  • Car multimedia products such as car and car mechatronics products
  • car multimedia products such as car navigation systems, aircraft, motorized vehicles such as bicycles with electric motors, heavy machinery such as cranes, space systems such as artificial satellites, infrastructure such as sanitary communications and wired communication systems
  • Medical equipment such as amusement machines such as amusement equipment such as traffic related equipment, karaoke equipment, pachinko machines, game machines, amusement parks, scanning electron microscopes (SEM), oscilloscopes, etc. Equipment can also be listed. Since these products have moving parts and the surroundings are assumed to be used in a water environment, the electronic equipment with the telescopic transmission line of the present invention, which has wiring extensibility and waterproof performance in any equipment, Is preferred.
  • the casing of the electronic device used in the present invention refers to a container, container, housing, or the like that accommodates an electronic component that covers part or all of the electronic component.
  • a known material such as metal, ceramics, waterproof plastic, resin, paper, rubber, or elastomer is formed by a processing method such as insert molding, potting, pressing, cutting, grinding, etc.
  • a processing method such as insert molding, potting, pressing, cutting, grinding, etc.
  • a processing method such as insert molding, potting, pressing, cutting, grinding, etc.
  • a processing method such as insert molding, potting, pressing, cutting, grinding, etc.

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Abstract

This electronic apparatus equipped with a stretchable transmission line is characterized in that: the stretchable transmission line, in which at least one resin-coated conductive wire is wound around a core comprising a water-impermeable elastic body, is inserted through a transmission line extraction hole provided in a casing of the electronic apparatus and is connected to an inner circuit; the gap between the stretchable transmission line and the transmission line extraction hole is cut off from water by a resin water cut-off body; and when the stretchable transmission line, one end of which is in the water cut-off portion and the other end of which is outside of the water cut-off portion, is stretched to 0.5 times the initial elongation at break, the outer diameter change rate of the core in the water cut-off portion is within ±5%.

Description

伸縮性伝送線付き電子機器及びその製造方法Electronic device with elastic transmission line and manufacturing method thereof
 本発明は、止水性を備えた伸縮性伝送線付き電子機器及びその製造方法に関するものである。 The present invention relates to an electronic device with a stretchable transmission line having water-stopping property and a manufacturing method thereof.
 近年電力や信号を伝送できる伸縮性伝送線が開発(特許文献1,2)され、ロボットやウエアラブル機器、ポータブル機器等様々な用途で使用され出している。
 その用途の広がりに応じて、スポーツイヤフォン、ヘッドマウントディスプレー、EMSスーツ等、汗との接触が予想される用途、ACアダプタ等浸水によりショート発火の危険性のあるもの、さらに、自転車やオートバイの配線等屋外での使用を想定したものに至っては、電子機器との接続部で防水性を確保することが課題となっている。
In recent years, elastic transmission lines capable of transmitting power and signals have been developed (Patent Documents 1 and 2), and are being used for various applications such as robots, wearable devices, and portable devices.
Depending on the range of uses, sports earphones, head-mounted displays, EMS suits, etc. are expected to come into contact with sweat, AC adapters, etc. that are at risk of short-circuiting due to water immersion, and wiring for bicycles and motorcycles As a result, it is a problem to secure waterproofness at a connection part with an electronic device.
 一般的な電子機器は、ケーブルと電子機器の筐体の間を隙間が無いように一体化することで防水されており、その防水方法は様々な方法が提案されている。一例をあげると電子機器の筐体とケーブルの間にオーリング等を用いてシールする方法(特許文献3)や、シールド層を持ったものを防水する方法(特許文献4)がある。
 伸縮性伝送線は、伸縮に伴い外径が変化するので、接続部に隙間が生じやすく、止水し難いという課題がある。また、導体線として銀メッキ繊維などを用いたものは、導体線そのものが防水されておらず、防水性を確保することが困難である。
 このように伸縮性伝送線付き電子機器における防水技術は難しい課題であり、これまで開示されたものがなかった。
A general electronic device is waterproofed by integrating a cable and a housing of the electronic device so that there is no gap, and various waterproofing methods have been proposed. As an example, there are a method of sealing using an O-ring or the like between a casing of an electronic device and a cable (Patent Document 3) and a method of waterproofing a device having a shield layer (Patent Document 4).
Since the outer diameter of the stretchable transmission line changes with expansion and contraction, there is a problem that a gap is easily generated in the connecting portion and it is difficult to stop water. Moreover, in the case of using a silver-plated fiber or the like as the conductor wire, the conductor wire itself is not waterproof, and it is difficult to ensure waterproofness.
Thus, the waterproof technology in an electronic device with a stretchable transmission line is a difficult problem, and there has not been disclosed so far.
国際公開第2009/157070号International Publication No. 2009/157070 特開2009-054312号公報JP 2009-054312 A 特開2003-31967号公報JP 2003-31967 A 特開2016-119821号公報JP 2016-119821
 従って、本発明の目的は、伸縮性伝送線付き電子機器の防水技術、さらには繰り返し使用にも耐えられる防水技術を確立することであり、止水性を備えた伸縮性伝送線付き電子機器及びその製法を提供するものである。 Accordingly, an object of the present invention is to establish a waterproof technology for an electronic device with a stretchable transmission line, and further a waterproof technology that can withstand repeated use. The manufacturing method is provided.
 本発明者らは、上記の目的を達成するために、鋭意検討した結果、水非浸透性の弾性体からなる芯材の周りに、樹脂被覆された導体線が1本以上捲回された伸縮性伝送線が、電子機器の筐体に設けられた伝送線取出し口に挿通し内部回路と接続されており、該伝送線が取り出し部において、少なくとも取り出し口と伸縮性伝送線との隙間が樹脂止水体により充填された止水部を有しており、さらに当該伸縮性伝送線を初期破断伸長率の0.5倍伸長した時に、当該止水部の芯材の外径変化率を±5%以内であるとすることにより、伸縮させても止水性が確保できる伸縮性伝送線付き電子機器が得られることを見出し、本発明に至ったものである。 As a result of intensive studies to achieve the above object, the present inventors have found that at least one resin-coated conductor wire is wound around a core made of a water-impermeable elastic body. The transmission line is inserted into a transmission line outlet provided in the housing of the electronic device and connected to the internal circuit, and at least a gap between the extraction port and the elastic transmission line is a resin in the transmission line. It has a water stop part filled with a water stop, and when the stretchable transmission line is further stretched 0.5 times the initial breaking extension rate, the outer diameter change rate of the core material of the water stop part is ± 5 It has been found that an electronic device with a stretchable transmission line can be obtained by making it within the range of%, and even when stretched or contracted, a water stoppage can be ensured, and the present invention has been achieved.
 すなわち、本発明は下記の発明を提供するものである。
[1]水非浸透性の弾性体からなる芯材の周りを、少なくとも1本以上の樹脂被覆された導体線により捲回された伸縮性伝送線が、電子機器の筐体に設けられた伝送線取出し口に挿通し内部回路と接続されており、前記伸縮性伝送線と前記伝送線取出し口との隙間が樹脂止水体により止水されてなり、前記止水部における前記伸縮性伝送線を一端とし、前記止水部にないものを他端とする前記伸縮性伝送線を、初期破断伸長率の0.5倍伸長させた時に、前記止水部における前記芯材の外径変化率が±5%以内であることを特徴とする伸縮性伝送線付き電子機器。
[2]前記伸縮性伝送線を構成する前記導体線と前記芯材との隙間が前記止水体により止水されてなる、[1]に記載の伸縮性伝送線付き電子機器。
[3]前記止水部における前記伸縮性伝送線を一端とし、前記止水部にないものを他端とする前記伸縮性伝送線を、破断初期破断伸長率の0.5倍伸長させた時に、前記導体線と前記芯材の間のズレが5mm未満である、[1]又は[2]に記載の伸縮性伝送線付き電子機器。
[4]前記止水部において、前記伸縮性伝送線の芯材の外径を、弛緩時の芯材外径*√{1/((100+初期破断伸長率の0.2倍)/100)}以下に細化させたものである、[1]~[3]のいずれかに記載の伸縮性伝送線付き電子機器。
[5]前記止水部において、前記伸縮性伝送線の芯材の外径を、カシメ具により弛緩時の芯材外径*√{1/((100+初期破断伸長率の0.2倍)/100)}以下に細化させたものである、[4]に記載の伸縮性伝送線付き電子機器。
[6]前記伝送線取り出し口の口径を、弛緩時の伸縮性伝送線外径*√{1/((100+初期破断伸長率の0.2倍)/100)}の太さ以下に細くしてなる、[1]~[3]のいずれかに記載の伸縮性伝送線付き電子機器。
[7]前記伸縮性伝送線を初期破断伸長率の0.5倍以上伸長させた状態で、前記止水部を形成する、[1]~[4]のいずれかに記載の伸縮性伝送線付き電子機器の製造方法。
[8]水非浸透性の弾性体からなる芯材の周りを、少なくとも1本以上の樹脂被覆された導体線により捲回された伸縮性伝送線が接続された電子機器であって、前記電子機器の筐体内部に、前記筐体面と防水性の内壁により仕切られた空間が形成され、前記伸縮性伝送線が、前記筐体面に設けられた伝送線取出し口1から前記内壁に設けられた伝送線取出し口2に挿通し、さらに内部回路と接続されており、前記伸縮性伝送線と前記伝送線取出し口2との隙間が樹脂止水体により止水されてなり、かつ
前記空間内にある前記伸縮性伝送線の一部分が前記筐体内に固定されていることを特徴とする伸縮性伝送線付き電子機器。
[9]前記伸縮性伝送線を構成する前記導体線と前記芯材との隙間が前記止水体により止水されてなる、[8]に記載の伸縮性伝送線付き電子機器。
[10]前記伸縮性伝送線の一部分が、前記筐体内に設けられた突起に結び付けられ固定されている、[8]又は[9]に記載の伸縮性伝送線付き電子機器。
[11]前記伸縮性伝送線の一部分に結び目が形成され固定されている、[8]又は[9]に記載の伸縮性伝送線付き電子機器。
[12]前記導体線の周りの少なくとも一部が、繊維層によりさらに被覆されたものである、[1]~[6]、[8]~[11]のいずれかに記載の伸縮性伝送線付き電子機器。
[13]前記繊維層の少なくとも一部が溶融または溶解されている、[12]に記載の伸縮性伝送線付き電子機器。
That is, the present invention provides the following inventions.
[1] A transmission in which a stretchable transmission line wound around at least one resin-coated conductor wire around a core made of a water-impermeable elastic body is provided in a casing of an electronic device It is connected to the internal circuit through the wire outlet, and the gap between the elastic transmission line and the transmission wire outlet is stopped by a resin water stop, and the elastic transmission line in the water stop is When the elastic transmission line having one end and the other end not in the water stop portion is extended 0.5 times the initial breaking extension rate, the outer diameter change rate of the core material in the water stop portion is Electronic equipment with stretchable transmission line characterized by being within ± 5%.
[2] The electronic device with a stretchable transmission line according to [1], wherein a gap between the conductor wire and the core material constituting the stretchable transmission line is stopped by the waterstop.
[3] When the elastic transmission line having the one end of the elastic transmission line in the water stop portion and the other end of the non-water stop portion is extended by 0.5 times the initial breaking elongation rate The electronic device with a stretchable transmission line according to [1] or [2], wherein a gap between the conductor wire and the core material is less than 5 mm.
[4] In the water stop portion, the outer diameter of the core material of the stretchable transmission line is the outer diameter of the core material when relaxed * √ {1 / ((100 + 0.2 times the initial elongation at break) / 100) } The electronic device with a stretchable transmission line according to any one of [1] to [3], which is further reduced to the following.
[5] In the water stop portion, the outer diameter of the core material of the stretchable transmission line is the outer diameter of the core material when relaxed by a caulking tool * √ {1 / ((100 + 0.2 times the initial breaking elongation) / 100)} The electronic device with a stretchable transmission line according to [4], which is thinned as follows.
[6] Reduce the diameter of the transmission line outlet to a thickness equal to or less than the thickness of the elastic transmission line outer diameter * √ {1 / ((100 + 0.2 times the initial breaking elongation) / 100)} when relaxed. The electronic device with a stretchable transmission line according to any one of [1] to [3].
[7] The stretchable transmission line according to any one of [1] to [4], wherein the water stop portion is formed in a state where the stretchable transmission line is stretched by 0.5 times or more of the initial breaking elongation rate. Manufacturing method of electronic equipment with a mark.
[8] An electronic device in which an elastic transmission line wound around at least one resin-coated conductor wire is connected around a core made of a water-impermeable elastic body, A space partitioned by the casing surface and a waterproof inner wall is formed inside the casing of the device, and the stretchable transmission line is provided on the inner wall from a transmission line outlet 1 provided on the casing surface. It is inserted through the transmission line outlet 2 and connected to the internal circuit, and the gap between the stretchable transmission line and the transmission line outlet 2 is stopped by a resin water stop and is in the space. An electronic apparatus with a stretchable transmission line, wherein a part of the stretchable transmission line is fixed in the housing.
[9] The electronic device with a stretchable transmission line according to [8], wherein a gap between the conductor wire and the core material constituting the stretchable transmission line is stopped by the waterstop.
[10] The electronic device with a stretchable transmission line according to [8] or [9], wherein a part of the stretchable transmission line is tied and fixed to a protrusion provided in the housing.
[11] The electronic device with a stretchable transmission line according to [8] or [9], wherein a knot is formed and fixed to a part of the stretchable transmission line.
[12] The elastic transmission line according to any one of [1] to [6] and [8] to [11], wherein at least a part around the conductor wire is further covered with a fiber layer With electronic equipment.
[13] The electronic device with a stretchable transmission line according to [12], wherein at least a part of the fiber layer is melted or dissolved.
 本発明の止水性を備えた伸縮性伝送線付き電子機器は、繰り返し伸縮させて使用しても止水性が維持されるので、実用性が高く、伸縮性のある配線が必要でかつ防水性能が求められる電子機器及びその製造方法を提供するものである。 The electronic device with a stretchable transmission line of the present invention that has a waterstop performance is highly practical, requires a stretchable wiring and has a waterproof performance because the waterstop performance is maintained even when repeatedly stretched and used. The present invention provides a required electronic device and a manufacturing method thereof.
本発明の伸縮性伝送線付き電子機器の第一の態様を示す模式図である。It is a schematic diagram which shows the 1st aspect of the electronic device with a stretchable transmission line of this invention. 本発明の伸縮性伝送線付き電子機器の第二の態様を示す模式図である。It is a schematic diagram which shows the 2nd aspect of the electronic device with a stretchable transmission line of this invention. 本発明に係る伸縮性伝送線の芯材の水浸透性評価の方法について説明するための図である。It is a figure for demonstrating the method of water permeability evaluation of the core material of the elastic | stretch transmission line which concerns on this invention. 本発明に係る伸縮性伝送線の止水性を評価する方法について説明するための図である。It is a figure for demonstrating the method to evaluate the water stop of the elastic | stretch transmission line which concerns on this invention. 本発明に係る伸縮性伝送線を伸長することにより(図5(a))、芯材の周囲に隙間ができること(図5(b))を説明するための図である。It is a figure for demonstrating that a clearance gap will be made around a core material (FIG.5 (b)) by extending | stretching the elastic transmission line which concerns on this invention (FIG.5 (a)). 本発明に係る伸縮性伝送線を予め細化しておくこと(図6(a))により、伸長しても芯材の周囲に隙間ができないこと(図6(b))を説明するための図である。The figure for demonstrating that a space | gap cannot be made around a core material even if it extends | stretches by narrowing the elastic | stretch transmission line which concerns on this invention beforehand (FIG. 6 (a)). It is. 2つの伝送線取出し口の間にある本発明に係る伸縮性伝送線の一部を、筐体内に固定することによる効果を説明するための図である。It is a figure for demonstrating the effect by fixing a part of elastic | stretch transmission line which concerns on this invention between two transmission-line outlets in a housing | casing. 本発明に係る電子機器の筐体に伸縮性伝送線を挿通した状態を筐体モデルを使って説明するための図である。It is a figure for demonstrating the state which penetrated the elastic | stretch transmission line in the housing | casing of the electronic device which concerns on this invention using a housing | casing model.
 以下、必要に応じて図面を参照しつつ、本発明を実施するための形態について詳細に説明する。以下の本実施形態は、本発明を説明するための例示であり、本発明を以下の内容に限定する趣旨ではない。本発明は、その要旨の範囲内で適宜に変形して実施できる。 Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the drawings as necessary. The following embodiments are examples for explaining the present invention, and are not intended to limit the present invention to the following contents. The present invention can be implemented with appropriate modifications within the scope of the gist thereof.
 本発明の止水性を備えた伸縮性伝送線付き電子機器とは、
第一の態様として、
 水非浸透性の弾性体からなる芯材の周りを、少なくとも1本以上の樹脂被覆された導体線により捲回された伸縮性伝送線が、電子機器の筐体に設けられた伝送線取出し口に挿通し内部回路と接続されており、前記伸縮性伝送線と前記伝送線取出し口との隙間が樹脂止水体により止水されてなり、前記止水部における前記伸縮性伝送線を一端とし、前記止水部にないものを他端とする前記伸縮性伝送線を、初期破断伸長率の0.5倍伸長させた時に、前記止水部における前記芯材の外径変化率が±5%以内であることを特徴とする伸縮性伝送線付き電子機器である。図1にその典型例を模式図的に示してある。
 第二の態様としては、
 水非浸透性の弾性体からなる芯材の周りを、少なくとも1本以上の樹脂被覆された導体線により捲回された伸縮性伝送線が接続された電子機器であって、前記電子機器の筐体内部に、前記筐体面と防水性の内壁により仕切られた空間が形成され、前記伸縮性伝送線が、前記筐体面に設けられた伝送線取出し口1から前記内壁に設けられた伝送線取出し口2に挿通し、さらに内部回路と接続されており、前記伸縮性伝送線と前記伝送線取出し口2との隙間が樹脂止水体により止水されてなり、かつ、前記空間内にある前記伸縮性伝送線の一部分が前記筐体内に固定されていることを特徴とする伸縮性伝送線付き電子機器である。図2にその典型例を模式図的に示してある。
With the electronic device with a stretchable transmission line having water-stopping property of the present invention,
As a first aspect,
A transmission line outlet that is provided in a casing of an electronic device with a stretchable transmission line wound around at least one resin-coated conductor wire around a core made of a water-impermeable elastic body Inserted into the internal circuit, the gap between the elastic transmission line and the transmission line outlet is water-stopped by a resin water stop, with the elastic transmission line in the water stop as one end, When the stretchable transmission line having the other end not in the water stop portion is extended 0.5 times the initial breaking extension rate, the outer diameter change rate of the core material in the water stop portion is ± 5%. It is an electronic device with a stretchable transmission line characterized by being within. FIG. 1 schematically shows a typical example.
As a second aspect,
An electronic device in which a stretchable transmission line wound by at least one resin-coated conductor wire is connected around a core made of a water-impermeable elastic body, the housing of the electronic device A space partitioned by the casing surface and a waterproof inner wall is formed inside the body, and the stretchable transmission line is taken out from the transmission line outlet 1 provided on the casing surface. The expansion / contraction is inserted into the opening 2 and connected to an internal circuit, and the gap between the elastic transmission line and the transmission line outlet 2 is stopped by a resin water-stopper and is in the space. An electronic device with a stretchable transmission line, wherein a part of the flexible transmission line is fixed in the casing. FIG. 2 schematically shows a typical example.
 本発明でいう水が浸透しない表面及び断面を有する弾性体とは、例えばシリコンゴム、EPDMゴム、フッ素ゴム、クロロプレンゴム、ポリウレタンゴム、NBR、天然ゴム、からなる中実のゴム紐を代表として、独立気泡を有する発泡ゴム紐でも、チューブの端を樹脂で固定して水の侵入を防いだものでもよい。
 芯材として、10%以上の伸縮性を持っているものが好ましく、より好ましくは50%以上、さらに好ましくは100%以上、特に好ましくは300%以上で伸縮性に富むものであればよい。 
The elastic body having a surface and a cross section through which water does not permeate in the present invention is represented by a solid rubber string made of, for example, silicon rubber, EPDM rubber, fluorine rubber, chloroprene rubber, polyurethane rubber, NBR, natural rubber, Even a foamed rubber string having closed cells may be one in which the end of the tube is fixed with resin to prevent water from entering.
The core material is preferably one having a stretchability of 10% or more, more preferably 50% or more, still more preferably 100% or more, and particularly preferably 300% or more.
 本発明でいう導体線とは、銅線、アルミ線、繊維表面に金属メッキを施して電気伝導性を高めた線材、カーボンナノチューブを含む線材等、電気伝導できる線材及び、光を伝送する光ファイバ等をいう。 The conductor wire as used in the present invention refers to a copper wire, an aluminum wire, a wire rod whose metal surface is subjected to metal plating to enhance electrical conductivity, a wire rod containing carbon nanotubes, etc., a wire material that can conduct electricity, and an optical fiber that transmits light Etc.
 これらの導体線は、止水性の観点から導体細線各々または導体細線の集合体として、防水性を持つ樹脂被覆層を持っていることが必須である。 These conductor wires are required to have a waterproof resin coating layer as a conductor thin wire or a collection of conductor fine wires from the viewpoint of water stopping.
 本発明の伸縮性伝送線は、導体線が芯材の周囲に捲回されているが、該導体線は螺旋状に捲回されていることが好ましい。
 導体線は、芯材に接着していても、接着していない状態で捲回されていてもよい。また、導体線は、芯材にらせん状の溝をつけ、その溝に沿って捲回されていてもよい。
 また、導体線は、導体線周囲の少なくとも一部を絶縁繊維で被覆していてもよい。絶縁繊維による導体線の拘束や被覆は、導体線を保護できる、かつ、伸縮性を阻害しにくいという特長があるので好ましい。
 絶縁繊維を導体線の内側(芯材側)と外側に交互に通し導体線を拘束してなる伝送線は、繰り返し伸縮させても、導体線の間隔を一定に保つことができるので、断線しにくくなるという効果がある。さらに、導体線の間隔が一定に保持されることにより信号伝送性が向上するという効果もある。また、上記と同様、絶縁繊維を導体線の内側と外側に交互に通して導体線を拘束した上で、さらにその外周に上述の被覆層を配してもよい。
In the stretchable transmission line of the present invention, the conductor wire is wound around the core material, and the conductor wire is preferably wound in a spiral shape.
The conductor wire may be bonded to the core member or may be wound in a state where it is not bonded. Further, the conductor wire may be wound along the groove by forming a spiral groove in the core material.
Moreover, the conductor wire may coat | cover at least one part around a conductor wire with the insulating fiber. Constraining or covering the conductor wire with the insulating fiber is preferable because it has a feature that the conductor wire can be protected and the stretchability is hardly hindered.
Transmission lines that are made by passing insulating fibers alternately inside (core material side) and outside the conductor wires and restraining the conductor wires can keep the distance between the conductor wires constant even if it is repeatedly expanded and contracted. There is an effect of becoming difficult. Furthermore, there is an effect that the signal transmission property is improved by keeping the distance between the conductor wires constant. In addition, as described above, insulating fibers may be alternately passed through the inside and outside of the conductor wire to restrain the conductor wire, and the above-described coating layer may be further disposed on the outer periphery thereof.
 本発明の電子機器とは、電気により駆動する回路、または、外部刺激を電気信号に変換する回路を有する機器をいう。本発明の電子機器には、導体線の端子をコネクタの端子に取り付けた内部部品(いわゆるハーネス)も含んでいる。いずれの場合も、筐体を有していることが必要である。尚、該筐体は防水性の材料からなる。 The electronic device of the present invention means a device having a circuit driven by electricity or a circuit for converting an external stimulus into an electric signal. The electronic device of the present invention also includes an internal component (so-called harness) in which the conductor wire terminal is attached to the connector terminal. In any case, it is necessary to have a housing. The casing is made of a waterproof material.
 本発明でいう、止水部とは、上記回路に接続されている本実施形態に係る伸縮性伝送線が電子機器の筐体内部から取り出される伝送線取出し口において、該伝送線を樹脂止水体により止水性を付与している部分をいう。 In the present invention, the water stop portion refers to a transmission water outlet at which the elastic transmission line according to the present embodiment connected to the above circuit is taken out from the inside of the casing of the electronic device. The part which has given water-stopping by.
 止水部には、伝送線取出し口内に弾性のある芯材があり、その外周に少なくとも一本以上の導体線が捲回されており、さらにその外周部には伝送線取出し口(筐体中に設けられている)があって、例えば、該導体線と芯材の間、芯材又は導体線と伝送線取出し口との間に樹脂が充填される。すなわちすべての止水部を構成する材料間の隙間には樹脂が充填されていて、このことにより止水される。導体線が複数ある場合には、該導体線間も樹脂止水体により止水される。
 尚、本実施形態に係る伝送線取出し口は、筐体表面から内部、又は後掲する筐体内壁に設けられ、伸縮性伝送線外径の太さと同等にする場合と、後掲するように、該伝送線外径よりも細くして、該伝送線をこの細くした部分(たとえば溝状)に嵌め込むことができるようにする場合とがある。
The water stop has an elastic core material in the transmission line outlet, and at least one conductor wire is wound around the outer periphery. Further, the transmission line outlet (inside the casing) For example, the resin is filled between the conductor wire and the core material, or between the core material or conductor wire and the transmission line outlet. That is, resin is filled in the gaps between the materials constituting all the water stop portions, and the water is thereby stopped. When there are a plurality of conductor wires, the conductor wires are also stopped by the resin water stop.
In addition, the transmission line outlet according to the present embodiment is provided from the surface of the casing to the inside or the inner wall of the casing, which will be described later, and the case where it is equal to the thickness of the outer diameter of the elastic transmission line. In some cases, the transmission line is made thinner than the outer diameter of the transmission line so that the transmission line can be fitted into the narrowed portion (for example, a groove shape).
 前述したように、本実施形態の伸縮性伝送線付き電子機器の一の態様は、水非浸透性の弾性体からなる芯材の周りを、少なくとも1本以上の樹脂被覆された導体線により捲回された伸縮性伝送線が、電子機器の筐体に設けられた伝送線取出し口に挿通し内部回路と接続されており、前記伸縮性伝送線と前記伝送線取出し口との隙間が樹脂止水体により止水されてなり、筐体外部の伸縮性伝送線を初期破断伸長率の0.5倍伸長させた時に、当該止水部の芯材の外径の変化率が±5%以内である。 As described above, one aspect of the electronic device with a stretchable transmission line according to the present embodiment is formed by surrounding at least one resin-coated conductor wire around the core made of a water-impermeable elastic body. The rotated elastic transmission line is inserted into the transmission line outlet provided in the housing of the electronic device and connected to the internal circuit, and the gap between the elastic transmission line and the transmission line outlet is resin-stopped. When the elastic transmission line outside the housing is stretched 0.5 times the initial breaking elongation rate, the rate of change in the outer diameter of the core material of the water-stopping portion is within ± 5%. is there.
 該芯材の外径の変化率は好ましくは±2%以内、最も好ましいのは径が変化しないことである。尚、この値は後掲の方法により求められる。
 初期破断伸長率の0.7倍、さらに好ましくは0.9倍まで伸長させても芯材の径の変形しないものは特に好ましい。
 当該伸縮性伝送線を初期破断伸長率の0.5倍で伸長させた時に、当該止水部の芯材の径が細化すると、芯材と導体線の界面に隙間が生じ止水性が失われ、本発明の目的を達成できない。
The change rate of the outer diameter of the core material is preferably within ± 2%, and most preferably the diameter does not change. This value is obtained by the method described later.
It is particularly preferable that the core material does not change in diameter even when it is stretched to 0.7 times the initial breaking elongation, more preferably 0.9 times.
When the elastic transmission line is stretched at 0.5 times the initial breaking elongation rate, if the core material diameter of the water stop portion is reduced, a gap is formed at the interface between the core material and the conductor wire, resulting in loss of water stoppage. Therefore, the object of the present invention cannot be achieved.
 本実施形態に係る止水部において伸縮性伝送線の外径が上記範囲に制御されていても、伸縮による伸縮力が芯材に伝搬し止水部の芯材が繰り返し伸縮されると、芯材と構成材料の間の界面に隙間が生じ止水性が失われことがある。
 上記のような問題が起こらないようにするためには、該伸縮性伝送線を初期破断伸長率の0.5倍伸長させた時に、当該止水部の芯材と他の構成材料の間のズレが5mm以内であればよく、より好ましくは2mm以内であり、ズレが生じないことが最も好ましい。
Even if the outer diameter of the stretchable transmission line is controlled within the above range in the water stop portion according to this embodiment, if the stretch force due to the stretch propagates to the core material and the core material of the water stop portion is repeatedly stretched, the core There may be a gap at the interface between the material and the constituent material, resulting in loss of water stoppage.
In order to prevent the above problems from occurring, when the stretchable transmission line is stretched 0.5 times the initial breaking elongation rate, the gap between the core material of the water stop portion and other constituent materials The deviation may be within 5 mm, more preferably within 2 mm, and most preferably no deviation occurs.
 このように伸縮性伝送線を初期破断伸長率の0.5倍伸長した時に、止水部の芯材の外径の変化率が±5%以内である、又は該止水部の芯材と他の構成材料の間のズレが5mm以内であるためには、本実施形態に係る止水部においては、芯材の外径を、所定外径(弛緩時の芯材外径*√{1/((100+初期破断伸長率の0.2倍)/100)})以下に細くすることが好ましく、より好ましくは、芯材外径*√{1/((100+初期破断伸長率の0.5倍)/100)}以下に細く、さらに好ましくは、芯材の外径を、所定外径(弛緩時の芯材外径*√{1/((100+初期破断伸長率の0.7倍)/100)})以下に細くすることである。
 芯材外径を芯材外径*√{1/((100+初期破断伸長率の0.2倍)/100)}以下に細くなるようにすると、外部被覆も締め付けられるので、当該締めつけ部近傍が伸縮されにくくなり、伸縮性伝送伸長時の伸縮力が止水部に及ぶ力を抑制する効果もある。
Thus, when the elastic transmission line is stretched by 0.5 times the initial breaking elongation rate, the change rate of the outer diameter of the core material of the water stop portion is within ± 5%, or the core material of the water stop portion In order for the gap between the other constituent materials to be within 5 mm, in the water stop portion according to the present embodiment, the outer diameter of the core material is set to a predetermined outer diameter (the outer diameter of the core material when relaxed * √ {1 /((100+0.2 times the initial breaking elongation) / 100)}) or less, more preferably, the outer diameter of the core material * √ {1 / ((100 + 0.0 of the initial breaking elongation). 5 times) / 100)} or less, more preferably, the outer diameter of the core material is a predetermined outer diameter (the outer diameter of the core material when relaxed * √ {1 / ((100 + 0.7 times the initial elongation at break)). ) / 100)}) The following is to make it thinner.
When the outer diameter of the core material is reduced to less than or equal to the outer diameter of the core material * √ {1 / ((100 + 0.2 times the initial breaking elongation) / 100)}, the outer coating is also tightened. Is less likely to expand and contract, and there is also an effect of suppressing the force that the expansion / contraction force at the time of expansion / extension of the elastic transmission reaches the water stop.
 止水部の芯材の外径を細化する方法は特に限定されないが、例えば、伸縮性伝送線に熱収縮チューブを取付け熱収縮させて芯材を細化するか、又は伸縮性伝送線をあらかじめカシメ具で伸縮性伝送線をかしめて細化し、芯材の外径を所定外径(弛緩時の芯材外径*√{1/((100+初期破断伸長率の0.2倍)/100)})以下にする方法や、あらかじめ伸縮性伝送線を伸長して、芯材の外径を弛緩時の芯材外径*√{1/((100+初期破断伸長率の0.2倍)/100)}以下になるように細化する方法、また、伸縮性伝送線を伸長して、芯材の外径を弛緩時の芯材外径*√{1/((100+初期破断伸長率の0.2倍)/100)}以下に細化したものを準備しておき、これをより細い口部を有する伝送線取出し口に挟みこむ方法、さらには伸縮性伝送線を初期破断伸長率の0.2倍以上伸長させて熱収縮チューブを取り付ける方法(樹脂成型する方法)等がある。
 止水部の芯材の外径を細化する方法として、伸縮性伝送線を伸長させた上で、ホットメルト樹脂を内層に持つ熱収縮チューブにより芯材を細くする方法や、あらかじめ伸縮性伝送線の上にホットメルト樹脂を塗布したうえで、熱収縮チューブをかぶせて加熱させることによる方法も好適に用いられる。
 伸縮性伝送線を弛緩状態、伸長状態のいずれの場合にも、ホットメルト樹脂を介在させた熱収縮チューブをかぶせて加熱し、チューブが収縮した状態で、冷却完了前に、かしめ工具を用いて、当該熱収縮チューブ部をかしめることにより、さらに芯材を細くすることもできる。
 止水部近傍の伸縮性伝送線の長さ方向に、導体及び被覆材による芯材締め付けが中央付近において最も強く締まるようにしておくことで、伸縮性伝送線の伸長時に止水部へ及ぶ引っ張り力を抑制することもできる。このような構造は、伸縮性伝送線作成時の捲回速度や、捲回張力を変化させることで得ることができる。また、熱溶融繊維からなる外部被覆を持つ伸縮性伝送路を用いる場合は、外部から熱を加えることで収縮して、被覆材の締め付けを強くすることもできる。
The method for reducing the outer diameter of the core material of the water stop portion is not particularly limited. For example, a heat-shrinkable tube is attached to the elastic transmission line and the core material is reduced by heat shrinking, or the elastic transmission line is attached. The elastic transmission line is caulked with a caulking tool in advance, and the outer diameter of the core material is reduced to a predetermined outer diameter (the outer diameter of the core material when relaxed * √ {1 / ((100 + 0.2 times the initial elongation at break)) / 100)}) The following method, or by stretching the elastic transmission line in advance and relaxing the outer diameter of the core material to the outer diameter of the core material * √ {1 / ((100 + 0.2 times the initial elongation at break) ) / 100)} A method of thinning to be equal to or less than the above, and by stretching the elastic transmission line to relax the outer diameter of the core material, the outer diameter of the core material * √ {1 / (((100 + initial break elongation)) (0.2 times the rate) / 100)} If you prepare a product that is thinned below and put it in a transmission line outlet with a narrower opening News and the like method the elastic transmission line is extended 0.2 times or more of the initial breaking elongation mounting a heat shrinkable tube (How to resin molding).
As a method of reducing the outer diameter of the core material of the water stop part, after extending the elastic transmission line, thinning the core material with a heat shrink tube with hot melt resin in the inner layer, or pre-elastic transmission A method in which a hot melt resin is applied on the wire and then heated by covering with a heat-shrinkable tube is also preferably used.
In both the relaxed state and the stretched state of the stretchable transmission line, heat it with a heat-shrinkable tube with hot melt resin interposed, and use a caulking tool with the tube shrunk before cooling is completed. The core material can be further thinned by caulking the heat shrinkable tube portion.
By pulling the core material with the conductor and covering material most tightly near the center in the length direction of the stretchable transmission line near the waterstop, pulling to the waterstop when the stretchable transmission line is extended Force can also be suppressed. Such a structure can be obtained by changing the winding speed and winding tension when creating the elastic transmission line. Moreover, when using the elastic | stretch transmission line which has the outer coating | cover which consists of a hot melt fiber, it can shrink | contract by applying heat from the outside, and can tighten | tighten the coating | covering material more.
 このように、芯材の外径を、あらかじめ所定外径より細くすることにより、伸縮性伝送線を引っ張っても内側にある芯材の径がこれ以上変形しない状態を保持できるので、芯材の伸長によっても、たとえば芯材と導体線又は伝送線取出し口との隙間が発生しない。図5と図6に、この効果について説明してある。図5(a)には、本発明に係る伸縮性伝送線を上記の所定外径よりも細くしないで伝送線取出し口において止水処理を行い、電子機器に装着された場合が例示されている。この場合には、伸縮性伝送線が伸長されると、それに応じて芯材も細化し、芯材とその周りの材料間に隙間が発生してしまう(図5(b))。他方、図6(a)に示されるように、あらかじめ伸縮性伝送線を上記の所定の外径よりも細くした状態で伝送線取出し口において止水処理を行っておくと、該伝送線が電子機器に接続された後に伸長されたとしても、これ以上細化することはなく隙間は発生しないので、そのため所望するような止水性が確保される(図6(b))。 Thus, by making the outer diameter of the core material smaller than the predetermined outer diameter in advance, it is possible to maintain a state in which the diameter of the core material on the inner side is not further deformed even when the elastic transmission line is pulled. Even with the extension, for example, a gap between the core material and the conductor wire or the transmission line outlet does not occur. 5 and 6 illustrate this effect. FIG. 5A illustrates a case where the stretchable transmission line according to the present invention is subjected to water stop treatment at the transmission line outlet without being made thinner than the predetermined outer diameter and is attached to an electronic device. . In this case, when the stretchable transmission line is extended, the core material is also reduced accordingly, and a gap is generated between the core material and the surrounding material (FIG. 5B). On the other hand, as shown in FIG. 6 (a), when a water stop treatment is performed at the transmission line outlet in a state where the elastic transmission line is made thinner than the predetermined outer diameter in advance, the transmission line becomes an electron. Even if it is stretched after being connected to the device, it is not further thinned and no gap is generated, so that the desired water-stopping property is ensured (FIG. 6B).
 本実施形態に係る伸縮性伝送線を筐体又は内壁に設けられた伝送線取出し口で挟み込む場合は、初期破断伸長率の0.5倍伸長時の芯材の直径(D1)を弛緩時の芯材外径*√{1/((100+初期破断伸長率の0.2倍)/100)}から求め、これに導体線の線厚(d)を足した合計の径以下の細い口径の伝送線取出し口に挿通する(挟み込む)ことが好ましく、伸縮性伝送線が伸縮しても芯材径の変化率を目標の範囲内(すなわち芯材の外径変化率が±5%以内)にすることができる。
 外部被覆層をさらに有する場合は、外部被覆層の単位断面あたりの重量から求まる最少厚み(t)をさらに加えた径以下の口径の伝送線取出し口で挟み込むことで、伸縮しても芯材径を目標の範囲にすることができる。
When the elastic transmission line according to the present embodiment is sandwiched between the transmission line outlets provided on the housing or the inner wall, the diameter (D1) of the core material at the time of elongation of 0.5 times the initial breaking elongation rate is set at the time of relaxation. The outer diameter of the core material * √ {1 / ((100 + 0.2 times the initial breaking elongation) / 100)}, and the diameter of the thin wire having a diameter equal to or smaller than the total diameter obtained by adding the conductor wire thickness (d) to this It is preferable to insert (pinch) into the transmission line outlet, and even if the elastic transmission line expands and contracts, keep the core material diameter change rate within the target range (that is, the core material outer diameter change rate is within ± 5%) can do.
If the outer coating layer is further included, the core diameter can be expanded or contracted by being sandwiched by a transmission line outlet having a diameter equal to or smaller than the minimum thickness (t) obtained from the weight per unit cross section of the outer coating layer. Can be within the target range.
 本実施形態における伸縮性伝送線付き電子機器の第二の態様は、水非浸透性の弾性体からなる芯材の周りを、少なくとも1本以上の樹脂被覆された導体線により捲回された伸縮性伝送線が接続された電子機器であって、前記電子機器の筐体内部に、前記筐体面と防水性の内壁により仕切られた空間が形成され、前記伸縮性伝送線が、前記筐体面に設けられた伝送線取出し口1から前記内壁に設けられた伝送線取出し口2に挿通し、さらに内部回路と接続されており、前記伸縮性伝送線と前記伝送線取出し口2との隙間が樹脂止水体により止水されてなり、かつ、前記空間内にある前記伸縮性伝送線の一部分が前記筐体内に固定されていることを特徴とする伸縮性伝送線付き電子機器である。
 図2にその典型例を模式図的に示してある。伝送線取出し口1と取り出し口2との間には空間が設けられており、その空間内にある伸縮性伝送線の一部分が筐体と固定されている。尚、該空間は防水性の内壁と防水性の筐体面とにより、筐体内で仕切られている。
 伸縮性伝送線を該空間内で筐体と固定する方法については、特に限定されるものではないが、たとえば、伝送線の一部分を取り出し口1の口径(大きさ)よりも大きく(太く)し、かつその太くなった部分を該取出し口と接触させることにより固定することができる。
 なお中間部の伸縮性伝送線を太らせる方法としては、カシメ具、インシュロック、熱収縮チューブ、紐、針金、を用いて伸縮伝送線を縛り太らせる方法が挙げられる。また、伸縮性伝送線そのものに結び目を作って中間部が太らせる方法もある。
The second aspect of the electronic device with a stretchable transmission line in the present embodiment is a stretch that is wound around at least one resin-coated conductor wire around a core material made of a water-impermeable elastic body. An electronic device to which a flexible transmission line is connected, wherein a space partitioned by the casing surface and a waterproof inner wall is formed inside the casing of the electronic device, and the stretchable transmission line is formed on the casing surface. It is inserted from the provided transmission line outlet 1 to the transmission line outlet 2 provided on the inner wall, and further connected to an internal circuit, and the gap between the stretchable transmission line and the transmission line outlet 2 is made of resin. The electronic device with a stretchable transmission line is characterized in that it is water-stopped by a waterstop and a part of the stretchable transmission line in the space is fixed in the casing.
FIG. 2 schematically shows a typical example. A space is provided between the transmission line outlet 1 and the outlet 2, and a part of the elastic transmission line in the space is fixed to the housing. The space is partitioned within the housing by a waterproof inner wall and a waterproof housing surface.
The method for fixing the elastic transmission line to the housing in the space is not particularly limited. For example, a part of the transmission line is made larger (thicker) than the diameter (size) of the outlet 1. And the thickened part can be fixed by bringing it into contact with the outlet.
In addition, as a method of thickening the stretchable transmission line in the middle part, a method of tying and stretching the stretchable transmission line using a caulking tool, an insulation lock, a heat shrinkable tube, a string, and a wire can be mentioned. There is also a method of making the middle part thick by making a knot on the elastic transmission line itself.
 さらに、伸縮性伝送線を該空間内で筐体と固定する方法として、筐体内に突起を設け該突起に伸縮性伝送線を結び付けて固定する方法が挙げられる。
 本実施形態に係る伸縮性伝送線が、上記のような態様により電子機器に接続されていると、該伝送線を電子機器の外側から該伝送線を引っ張っても、内部空間にある伸縮性伝送線の径(大きさ)を伝送線取出し口1の口径(大きさ)よりも大きく(太く)した結び目を設けることにより固定しているため、又は筐体内の突起物により固定しているため、伝送線取出し口1のところに応力が集中し、伝送線取出し口2にある伸縮性伝送線の芯材にまでは応力(伸縮力)は伝搬せず細化が起こらないので、そのため芯材とその周辺材との隙間は生じず止水性が確保される。
Further, as a method of fixing the stretchable transmission line to the casing in the space, there is a method in which a protrusion is provided in the casing and the stretchable transmission line is tied to the protrusion and fixed.
When the stretchable transmission line according to the present embodiment is connected to an electronic device in the manner as described above, even if the transmission line is pulled from the outside of the electronic device, the stretchable transmission line is in the internal space. Because the wire diameter (size) is fixed by providing a knot that is larger (thicker) than the diameter (size) of the transmission line outlet 1 or because it is fixed by a protrusion in the housing, The stress concentrates at the transmission line outlet 1 and the stress (stretching force) does not propagate to the core material of the stretchable transmission line at the transmission line outlet 2, so that the thinning does not occur. A gap with the surrounding material does not occur and water stoppage is ensured.
 伸縮性伝送線を太らせるにあたり、芯材が伸縮によりずれると本発明の目的を達成できないので、弛緩時の芯材外径*√{1/((100+初期破断伸長率の0.2倍)/100)}以下に細くなるよう、カシ具でかしめたり、インシュロックや、紐や針金でしめつけたり、伸縮性伝送線を引っぱりながらこれらのしめつけを行ったり、熱収縮チューブをとりつけることが好ましい。その上で伸縮性伝送線を太らせる必要がある。これらの方法により、構成材料全体に及ぶ力も小さくできるので、構成材料間にズレが生まれにくい。結び目は他の治工具を用いずに簡単に作ることができるのでより好ましい。 When thickening the elastic transmission line, the core material cannot be achieved if the core material is displaced due to expansion or contraction. Therefore, the core material outer diameter at the time of relaxation * √ {1 / ((100 + 0.2 times the initial elongation at break)) / 100)} It is preferable to caulk with an oak tool, insullock, string or wire, or crimp these while pulling an elastic transmission line, or attach a heat-shrinkable tube so that it becomes thinner below. On top of that, it is necessary to thicken the elastic transmission line. By these methods, the force exerted on the entire constituent material can be reduced, so that it is difficult for a deviation to occur between the constituent materials. The knot is more preferable because it can be easily made without using other tools.
 本発明の止水部は、止水部を構成するすべての材料間に樹脂を充填させて形成する。
 止水部の構成材料とは、電子部品の筐体に設けられた伝送線取出し口及び少なくとも一本の伸縮性伝送線(導体線及び芯材、場合によっては外部被覆層を含む)のことをいい、該止水部は電子部品の伝送線取出し口と伸縮性伝送線の隙間を樹脂止水体により充填して形成される。この時、導体線と芯材の間の隙間、及び導体線が複数本ある場合には、導体線間の隙間も樹脂にて充填される。尚、導体線の捲回のされ方によっては、該伝送線取出し口と伝送線の芯材との間に隙間ができる場合があるので、この場合には該隙間も樹脂により充填止水される。
 樹脂の充填は、外部から注入する方法と、止水部を構成している樹脂材料を変形させて充填する方法または、これらを併用することができる。
The water stop part of the present invention is formed by filling a resin between all the materials constituting the water stop part.
The constituent material of the water stop part is a transmission line outlet provided in the housing of the electronic component and at least one elastic transmission line (including a conductor line and a core material, and in some cases, an external coating layer). The water stop portion is formed by filling a gap between the transmission line outlet of the electronic component and the elastic transmission line with a resin water stop. At this time, when there are a plurality of gaps between the conductor wires and the core material and a plurality of conductor wires, the gaps between the conductor wires are also filled with resin. Depending on how the conductor wire is wound, there may be a gap between the transmission line outlet and the core of the transmission line. In this case, the gap is also filled with resin and stopped. .
The resin can be filled by a method of injecting from the outside, a method of filling the resin material constituting the water stop portion by deformation, or a combination thereof.
 樹脂を注入する場合は、伸縮性伝送線の構成部材である芯材と導体線又は外部被覆層のそれぞれとの隙間に樹脂が浸透しやすくすることが望ましい。そのためには、低粘度の樹脂を用いる方法がある。
 伸縮性伝送線が繊維層を有する場合は、樹脂が浸透し難くなるので、より低粘度の樹脂を用いる方法やあらかじめ繊維層を後掲するように減らす方法が推奨される。
When injecting the resin, it is desirable that the resin easily penetrates into the gaps between the core material, which is a constituent member of the stretchable transmission line, and the conductor wire or the outer coating layer. For this purpose, there is a method using a low-viscosity resin.
When the stretchable transmission line has a fiber layer, it is difficult for the resin to penetrate. Therefore, a method using a lower viscosity resin or a method of reducing the fiber layer in advance will be recommended.
 低粘度の樹脂は、熱硬化性、熱可塑性、活性化エネルギー(UV、電子線等)硬化性、湿気硬化性、化学反応硬化性など一般的な樹脂、接着剤等が用いることができきる。使用する樹脂は上記の樹脂、接着剤を単独で使用してもよく、複数混合してもよい。ここで用いる樹脂は、伸縮伝送線を構成する導体線、芯材、外部被覆層などに対して、十分に浸透する必要があるため、粘度が高いまたは表面張力が大きい止水剤では十分な止水が行えないことがある。その為、硬化前の粘度は50Pa・s以下の低粘度であることが望ましい。止水剤の加工時の粘度は、好ましくは40Pa・s以下、さらに好ましくは30Pa・s、特に好ましくは10Pa・s以下である。下限は0.01Pa・sである。これよりも低粘度の場合は、止水体を形成したい場所以外にも樹脂が付着する可能性があり好ましくない。低粘度の樹脂を用いるに当たっては、あらかじめ樹脂の浸透する範囲を制限する様に、あらかじめ浸透させたくない場所に高粘度の樹脂を配したり、注入する樹脂量を制限したりすることで解決する事が出来る。
 樹脂の粘度が50Pa・S以上と高い場合、伸縮伝送ケーブルを構成する導体線、芯材、外部被覆層などの隙間に対して止水剤が十分浸透しない場合がある。この時、止水剤に流動性を持たせるためには止水剤の温度を上げる、止水剤の注入圧力をあげる、流動性を増加させる薬品や溶媒を混ぜる等の方法がある。
 比較的高粘度の樹脂で加工できるようにするために、あらかじめ繊維の量を減らしたり、繊維を熱溶融させたりして繊維間の空隙を減らすこともできる。
As the low-viscosity resin, general resins such as thermosetting, thermoplasticity, activating energy (UV, electron beam, etc.) curable, moisture curable, chemical reaction curable, and the like can be used. As the resin to be used, the above resins and adhesives may be used alone, or a plurality of them may be mixed. The resin used here needs to penetrate sufficiently to the conductor wire, core material, outer coating layer, etc. constituting the stretchable transmission line, so a water-stopper with high viscosity or high surface tension is sufficient to stop the resin. Water may not be available. Therefore, the viscosity before curing is desirably a low viscosity of 50 Pa · s or less. The viscosity of the water-stopper during processing is preferably 40 Pa · s or less, more preferably 30 Pa · s, and particularly preferably 10 Pa · s or less. The lower limit is 0.01 Pa · s. If the viscosity is lower than this, the resin may adhere to a place other than the place where the waterstop is to be formed, which is not preferable. When using a low-viscosity resin, it is possible to solve the problem by limiting the amount of resin to be injected in advance, or placing a high-viscosity resin in a place where you do not want to infiltrate in advance. I can do it.
When the viscosity of the resin is as high as 50 Pa · S or higher, the water-stopping agent may not sufficiently permeate into the gaps such as the conductor wire, the core material, and the outer coating layer constituting the stretchable transmission cable. At this time, in order to impart fluidity to the water-stopping agent, there are methods such as increasing the temperature of the water-stopping agent, increasing the injection pressure of the water-stopping agent, and mixing chemicals and solvents that increase the flowability.
In order to be able to process with a resin having a relatively high viscosity, the amount of fibers can be reduced in advance or the fibers can be thermally melted to reduce voids between the fibers.
 外部被覆層として繊維層を有する伸縮性伝送線を止水する場合は、繊維層を取り除くか、繊維層を溶融または溶解させることで樹脂が充填しやすくなる。また、繊維層は通常マルチフィラメントで構成されることが多いが、繊維間の空隙を減らすために、モノフィラメントを用いることも有効である。
 繊維層は、ハサミやニッパ等を用いて切除するかレーザを照射することで取り除くことができる。
 熱溶融性の繊維層は、ホットピンセットや、ヒートガンで熱を与えることで繊維層を溶融させることができる。繊維の種類に応じた溶剤を用いて溶解させることもできる。
When the elastic transmission line having the fiber layer as the outer coating layer is stopped, the resin is easily filled by removing the fiber layer or melting or dissolving the fiber layer. Also, the fiber layer is usually composed of multifilaments, but it is also effective to use monofilaments in order to reduce the gaps between the fibers.
The fiber layer can be removed by cutting with scissors or nippers or irradiating with a laser.
The heat-meltable fiber layer can be melted by applying heat with hot tweezers or a heat gun. It can also be dissolved using a solvent according to the type of fiber.
 ホットピンセット等の熱板で挟み込む方法は、熱を効率的に加えることができ、芯材近傍の繊維も溶融させやすいので好ましい。
 また、この方法は、圧力も同時に加えることができ、繊維層の空隙を減らす効果と芯材と導体線の界面の隙間を減らす効果もある。
A method of sandwiching with a hot plate such as hot tweezers is preferable because heat can be efficiently applied and fibers near the core are easily melted.
Moreover, this method can also apply pressure simultaneously, and has the effect of reducing the gap of the fiber layer and the effect of reducing the gap between the core material and the conductor wire.
 上記止水部において、繊維層が減り、かつ繊維間にある空隙が減ることで、樹脂が充填されやすくなる。さらに圧力や熱で、芯材及びまたは導体線が変形する状態を作りだすと、導体線と芯材の間にあるスキマが減り防水しやすくなる。
 止水体の形成にあたっては、加工時間が短いものが好ましいので、代表例として、所謂瞬間接着剤として多用されているシアノアクリレートを主成分とする接着剤や、ホットメルト樹脂が推奨される。
 シアノアクリレートを用いる場合は、伸縮性伝送線を空中で水平状態に保持し、目標量を滴下することで、目的とした範囲に樹脂を浸透させることができる。シアノアクリレートは粘度が低く浸透しやすいので芯材との界面まで浸透しやすい。伸縮性伝送線を伸長させた状態でシアノアクリレート樹脂を滴下すると、樹脂が付着した部分が、硬化し芯材を細くした状態で止水部を形成することができる。
 いずれの場合も、伸縮性伝送線内部をシアノアクリレート系接着剤で止水した上で、外部に樹脂付の熱収縮チューブで覆って、止水部を形成することもできる。このようにすると、止水部が樹脂チューブと同じようになるので、筐体に止水部をホットメルト樹脂で接着させたり、筐体に挟み込んだり、筐体とインサート成型したりすることにより、筐体との一体化がしやすくなる。
 他方、ホットメルト樹脂を用いる場合は、伸縮性伝送線に、繊維層が含まれていると、繊維層内部へホットメルト樹脂が浸透しにくいので、あらかじめ、繊維層を溶かすことが推奨される。
In the said water stop part, a fiber layer reduces and it becomes easy to fill resin by the space | gap between fibers reducing. Furthermore, if a state in which the core material and / or the conductor wire is deformed by pressure and heat is created, a gap between the conductor wire and the core material is reduced, and waterproofing is facilitated.
In forming the waterstop, one with a short processing time is preferable, and as a representative example, an adhesive mainly composed of cyanoacrylate, which is frequently used as a so-called instantaneous adhesive, or a hot melt resin is recommended.
When cyanoacrylate is used, the stretchable transmission line is held in a horizontal state in the air, and the target amount can be dropped to allow the resin to penetrate into the intended range. Since cyanoacrylate has low viscosity and easily penetrates, it easily penetrates to the interface with the core material. When the cyanoacrylate resin is dropped in a state where the stretchable transmission line is extended, a water-stopping portion can be formed in a state where the portion to which the resin is attached is cured and the core material is thinned.
In any case, the water-stopping portion can be formed by water-stopping the inside of the elastic transmission line with a cyanoacrylate adhesive and then covering the outside with a heat-shrinkable tube with resin. In this way, the water stop part becomes the same as the resin tube, so by attaching the water stop part to the housing with hot melt resin, sandwiching it in the case, or insert molding with the case, It becomes easy to integrate with the housing.
On the other hand, when a hot melt resin is used, if the elastic transmission line includes a fiber layer, it is difficult for the hot melt resin to penetrate into the fiber layer. Therefore, it is recommended to dissolve the fiber layer in advance.
 芯部近傍の繊維層が最も溶けにくいので、ホットピンセットなどで熱を効率的に加え、溶解させるとよい。例えば、ポリエステル繊維やナイロン繊維により導体線の拘束や被覆がなされているものは、300℃以上の熱を1秒以上60秒以下加えることで繊維層を溶解させることができる。熱処理時間が短いと熱溶融が不完全となり、長いと外部被覆がこげたり、導体線の被覆部分が劣化したりすることがある。
 熱を加えるにあたり、伸縮性伝送線を伸長させると、熱が内部まで伝えやすくなり、繊維層を溶解させやすくなる。
 例えば、伸長状態でホットピンセット等を用いて繊維層を溶解した上で、伸長下で、ホットメルト樹脂付の熱収縮チューブを取り付け、ヒートガンで熱をかけ、熱収縮チューブを収縮させると共に、ホットメルト樹脂を内部へ浸透させることで、止水部を形成させることもできる。
Since the fiber layer in the vicinity of the core is the least soluble, it is preferable to efficiently apply heat with hot tweezers or the like to dissolve it. For example, in the case where a conductor wire is constrained or covered with polyester fiber or nylon fiber, the fiber layer can be dissolved by applying heat at 300 ° C. or higher for 1 second to 60 seconds. If the heat treatment time is short, the heat melting is incomplete, and if it is long, the outer coating may be burned or the coated portion of the conductor wire may be deteriorated.
In applying heat, when the elastic transmission line is extended, the heat is easily transferred to the inside, and the fiber layer is easily dissolved.
For example, after melting the fiber layer using hot tweezers etc. in the stretched state, attach the heat shrink tube with hot melt resin under stretch, apply heat with a heat gun, shrink the heat shrink tube, The water stop portion can be formed by allowing the resin to penetrate inside.
 本実施形態に係る伸縮性伝送線をカシメ具でかしめて止水部を形成させる場合には、該伝送線を構成するすべての部材に圧力がかかり、導体線を被覆する樹脂と芯材のいずれかやわらかい方が変形するので、導体線と芯材との間にできた隙間に樹脂を充填することができる。
 カシメ具を用いてかしめる程度は、かしめるために用いるスリーブ状の形状(内径、外径)とカシメ工具に示されるかしめ径から、伸縮させても芯材径が変化しないかしめ具合を決めることができる。過度の力によるかしめは、導体線の樹脂被覆が破壊し、ショートさせることがあるので、かしめたのち、互いの導体線及び、導体線とスリーブの間でショートしていないことを確認しておくとよい。
When caulking the stretchable transmission line according to the present embodiment with a caulking tool to form a water stop, pressure is applied to all members constituting the transmission line, and either the resin or the core material that covers the conductor line is used. Since the softer one is deformed, the resin can be filled in the gap formed between the conductor wire and the core material.
The degree of caulking with a caulking tool should be determined from the sleeve-like shape (inner diameter, outer diameter) used for caulking and the caulking diameter shown on the caulking tool to determine the caulking condition that does not change the core diameter even if it is expanded or contracted. Can do. Caulking due to excessive force may break the resin coating of the conductor wire and cause a short circuit. After caulking, make sure that there is no short between each other and between the conductor wire and the sleeve. Good.
 カシメ具と導体の間はかしめた上で、さらに樹脂を注入してもよい。
 繊維被覆を有している伸縮性伝送線を用いる場合は、かしめた後でカシメ部の外側を熱して、繊維を熱溶融して樹脂化させた上で樹脂を注入することもできる。
 また、あらかじめ導体線と芯材の間に樹脂を注入した上でかしめてもよい。スリーブ内壁に隙間が生じにくくするために、伸縮性伝送線の外側に変形しやすい樹脂を付与してからカシメ具でかしめてもよい。その例をあげると、シール材として用いられるシールテープを巻きつけたり、ゴムチューブや熱収縮チューブを介在させたりしてからかしめる方法があげられる。
Resin may be injected after caulking between the caulking tool and the conductor.
In the case of using a stretchable transmission line having a fiber coating, it is possible to heat the outside of the crimped portion after caulking and heat the fiber to melt it into a resin, and then inject the resin.
Further, it may be caulked after injecting a resin between the conductor wire and the core material in advance. In order to make it difficult for gaps to occur in the inner wall of the sleeve, a resin that is easily deformed may be applied to the outside of the elastic transmission line and then crimped with a caulking tool. For example, there is a method in which a sealing tape used as a sealing material is wound or a rubber tube or a heat shrinkable tube is interposed and then caulked.
 スリーブをかしめて形成した止水部を筐体に一体化させるにあたり、金属と樹脂の界面の剥離が懸念される場合は、スリーブに樹脂チューブをかぶせたうえで、筐体と一体化させることもできる。 When integrating the water-stop part formed by caulking the sleeve into the housing, if there is a concern about peeling of the metal-resin interface, the sleeve may be covered with a resin tube and then integrated with the housing. it can.
 以上説明したような本実施形態に係る伸縮性伝送線の構造を簡単に実現することが量産過程において望まれる。
 これを実現するには、伸長下でシアノアクリレート系の樹脂で芯材周辺にまで樹脂を浸透充填したうえで、外部に樹脂付の熱収縮チューブで被覆し止水体を形成しておく方法や、同じく伸長下でホットピンセットを用いて、繊維層を溶融させて、樹脂付き熱収縮チューブで覆って止水体を形成しておく方法や、シアノアクリレート系樹脂を芯材周辺内に浸透させたうえで、カシメ具でかしめ止水体を形成しておく方法やホットピンセットで繊維層を溶融させてからカシメ具でかしめる方法、さらに、伸縮性伝送線とカシメ具の間を止水しやすくするために、樹脂付け与処理した伸縮性伝送線の上にシールテープを巻きつけてからカシメ具を用いてかしめて、止水体を事前に形成しておくと、一般のケーブルと同様に、筐体と一体加工させて止水部を形成することができる。
 中間部を太らせる方法においては、止水部(内壁側)の繊維層をホットピンセットであらかじめ溶融させておく、または、シアノアクリレート系樹脂を用いて、芯部まで樹脂充填しておいた上で、中間部を突起に結び付ける等して、筐体に固定した上で、内壁部をホットメルト樹脂で埋めるまたは、インサート成型で一体化させる方法は、比較的容易で量産しやすい。
It is desired in the mass production process to easily realize the structure of the stretchable transmission line according to this embodiment as described above.
To achieve this, after stretching and filling the resin to the periphery of the core with a cyanoacrylate resin under elongation, a method of covering the exterior with a heat shrinkable tube with resin and forming a waterstop, Similarly, using hot tweezers under elongation, melt the fiber layer and cover with a heat-shrinkable tube with resin to form a waterstop, or after infiltrating the periphery of the cyanoacrylate resin into the core In order to make it easy to stop water between the elastic transmission line and the caulking tool, a method of forming a water-stopping caulking body with a caulking tool, a method of caulking with a caulking tool after melting the fiber layer with hot tweezers If a sealing tape is wrapped around a stretchable transmission line that has been treated with resin and then caulked with a caulking tool to form a water-stopper in advance, it is integrated with the housing in the same way as a general cable. Process and stop Part can be formed.
In the method of thickening the intermediate part, the fiber layer of the water stop part (inner wall side) is melted in advance with hot tweezers, or the resin is filled to the core part using a cyanoacrylate resin. A method in which the intermediate part is fixed to the housing by tying the intermediate part to the protrusion and the inner wall part is filled with hot-melt resin or integrated by insert molding is relatively easy and easy to mass-produce.
 以下に、本発明を実施例および比較例に基づき詳細に説明するが、本発明はこれらの実施例にのみ限定されるものではない。尚、測定方法、評価方法等は下記の通りである。 Hereinafter, the present invention will be described in detail based on examples and comparative examples, but the present invention is not limited to these examples. Measurement methods, evaluation methods, etc. are as follows.
(1)伸縮性
 伸縮伝送ケーブルに20cm間隔で印をつける。その外側を手で持ち、印の位置が22cmになるまで引き伸ばしたのち、弛緩して長さを測定する。該ケーブルを下記基準で区別し、22cmにまで引き延ばすことができ、かつ弛緩後21cm未満に回復したもの(A)を10%以上の伸縮性があると判断した。
 A:ケーブルを22cmまで伸張させることができ、弛緩させると21cm未満に回復したもの。
 B:ケーブルを22cmまで伸張させることができないか、または、22cmまで伸張させることができたが弛緩しても21cm未満に回復しないもの。
(2)初期破断伸長率
 サンプルを、試料長(把持長)200mmでテンシロン(RTG-1210)により伸長速度200mm/minで伸長し、S-Sカーブの立ち上がり角度を微分し、その微分値を縦軸にしてグラフ化したときに、その値が増加から減少へ変化が転じた値から初期破断伸長率を求めた。
 尚、初期破断伸長率は以下の式:
 初期破断伸長率=(微分値が減少へと転じた時の試料長(mm)-200)/200×100
により求めた。
(3)繰り返し伸縮
 デマッチャー試験機片側に電子機器を固定し、他方側に伸縮性伝導送線を把持し、該伸縮性伝送線を所定の倍率で、所定の回数伸縮させ、繰り返し伸縮させた。この繰り返し伸縮後に、下記の(10)にて、各特性を評価した。
(4)止水部モデル(筐体モデル)
 電子機器(または、伝送線が電子機器から取り出される部分を模した筐体モデル(図8)に示したように、ポリプロピレン製容器(厚み2mm、幅6cm*奥行5cm*高さ4cm)の側面に深さ2cmのところまで台形にカット(間口8mm、底部幅4mm)した溝部に熱収縮チューブ部またはカシメ具部をとりつけ溝周囲をホットメルト樹脂(製品名:ホットメルト樹脂7375、3M社製)で埋めて固定したものを止水部を模した筐体モデルとした。
 尚、取出し部の外側(止水部以外)の伸縮性伝送線中の芯材の径も同様にして測定した。この値を表中の取り出し部外の伸縮性伝送線の芯材径(mm)とした。
(1) Stretchability Mark the stretchable transmission cable at 20cm intervals. Hold the outside with your hand and stretch it until the mark is 22cm, then relax and measure the length. The cables were distinguished according to the following criteria, and those that could be extended to 22 cm and recovered to less than 21 cm after relaxation (A) were judged to have 10% or more stretchability.
A: The cable can be stretched to 22 cm and recovered to less than 21 cm when relaxed.
B: The cable cannot be extended to 22 cm, or can be extended to 22 cm but does not recover to less than 21 cm even if it is relaxed.
(2) Initial fracture elongation rate The sample was stretched at a stretching speed of 200 mm / min with Tensilon (RTG-1210) at a specimen length (gripping length) of 200 mm, the rising angle of the SS curve was differentiated, and the differential value was When graphed on the axis, the initial elongation at break was determined from the value that changed from increasing to decreasing.
The initial elongation at break is the following formula:
Initial elongation at break = (sample length (mm) −200 when the differential value starts to decrease) / 200 × 100
Determined by
(3) Repeated expansion and contraction An electronic device was fixed to one side of the dematcher tester, the elastic conductive transmission line was held on the other side, and the elastic transmission line was expanded and contracted a predetermined number of times at a predetermined magnification and repeatedly expanded and contracted. After this repeated expansion and contraction, each characteristic was evaluated in the following (10).
(4) Waterstop model (casing model)
On the side of a polypropylene container (thickness 2 mm, width 6 cm * depth 5 cm * height 4 cm) as shown in the case model (FIG. 8) simulating an electronic device (or a case where a transmission line is taken out from the electronic device) A heat-shrinkable tube part or caulking tool part is attached to a groove part that is trapezoidally cut to a depth of 2 cm (opening 8 mm, bottom part width 4 mm), and the periphery of the groove is made of hot melt resin (product name: hot melt resin 7375, manufactured by 3M Company) What was buried and fixed was used as a housing model simulating a water stop.
In addition, the diameter of the core material in the stretchable transmission line outside the takeout part (other than the water stop part) was also measured in the same manner. This value was defined as the core material diameter (mm) of the stretchable transmission line outside the take-out part in the table.
(5)止水部芯材断面径
 筐体モデルの容器の壁の外側面で伸縮伝送線を鋸り及びニッパを用いて切り出し、切り出した断面をマイクロスコープ(VHX-500 KEYENS社製)で観察し、芯材の長径と短径を測定し、その平均値を芯材径とみなした(切り出す時に芯材の形が変形することがあるためこのようにした)。
(6)芯材の外径変化率測定 
 伸縮性伝送線を約30cm切り出し、片側の端から約8cmの位置を伸縮伝送線の短い方を容器内部側、長い方を外側にして筐体モデルのV溝に固定し、容器内部側の端を、容器内部の伸縮伝送線が引っ張られることなく、かつ、たるむことが無いようにして容器対角の壁にクリップで固定した(図8)。V溝の伝送線取出し口にて止水部を実施例に記載された条件下で形成したあとで、この状態で、容器内側の止水部の端の伸縮性伝送線の被覆と導体線を約5mm取り除き、芯材が見えるようにし、芯材の外径をマイクロスコープで観察し計測する(D1)。次に、図8に示されるように、止水部における伸縮性伝送線を一端とし、止水部分の外側の止水部のない伸縮性伝送線を所定の伸長率まで伸長し、伸長した状態で再度マイクロスコープを用いて、芯材の外径を測定する(D2)。
 上記で求めたD1及びD2により、次式:
    変化率=(D1-D2)/D1×100(%)
にて、芯材の外径変化率を求めた。
 尚、この芯材の外径変化率は、上記の繰り返し伸縮後のものについても測定した。
 外径変化率の合否判定は以下の基準にてなされた。
                       判定
     外径が変化しない          ◎(合格)
     外径変化率が2%未満        ○(合格)
     外径変化率が5%未満         △(合格)
     外径変化率が5%以上        ×
 ここで、止水部の容器内部側で芯材径が変化することは、止水部内部の芯材の外径も同程度に変化しているとして、この結果を止水部の芯材外径の変化とみなした。
(5) Cross-sectional diameter of waterstop core material Cut out the telescopic transmission line with a saw and nippers on the outer surface of the case model container wall, and observe the cut-out cross section with a microscope (VHX-500 KEYENS) Then, the major axis and the minor axis of the core material were measured, and the average value thereof was regarded as the core material diameter (this was done because the shape of the core material may be deformed when cutting).
(6) Measurement of rate of change of outer diameter of core material
Cut out the stretchable transmission line about 30cm, and fix it to the V-groove of the case model with the short side of the stretchable transmission line inside the container and the long side outside, about 8cm from one end. Was fixed to the diagonal wall of the container with clips so that the telescopic transmission line inside the container was not pulled and sagging (FIG. 8). After forming the water stop at the V-groove transmission line outlet under the conditions described in the examples, in this state, the covering of the stretchable transmission line and the conductor wire at the end of the water stop inside the container About 5 mm is removed so that the core material can be seen, and the outer diameter of the core material is observed and measured with a microscope (D1). Next, as shown in FIG. 8, the stretchable transmission line in the water stop portion is one end, the stretchable transmission line without the water stop portion outside the water stop portion is extended to a predetermined elongation rate, and is in an extended state. Then, the outer diameter of the core material is measured again using a microscope (D2).
From D1 and D2 determined above, the following formula:
Rate of change = (D1-D2) / D1 × 100 (%)
Then, the outer diameter change rate of the core material was obtained.
In addition, the outer diameter change rate of this core material was measured also about the thing after said expansion-contraction.
The pass / fail judgment of the outer diameter change rate was made according to the following criteria.
Judgment Outer diameter does not change ◎ (Pass)
Outer diameter change rate is less than 2% ○ (pass)
Outer diameter change rate is less than 5%.
Outer diameter change rate is 5% or more ×
Here, the change in the core material diameter on the container inside of the water stop portion means that the outer diameter of the core material inside the water stop portion also changes to the same extent. Considered a change in diameter.
(7)芯材のズレ判定
 電子機器(または、伸縮性伝送線が電子機器から取り出される部分を模した筐体モデル)の止水部の内側で伸縮性伝送線をカットし、カット部を把持した上で、止水部外側の伸縮性伝送線(20cm)を所定の伸長率まで伸長し、芯材の引き込まれ距離を観察した。引き込まれた距離から、以下のようにしてズレを判定した。
    引き込まれ距離 Lz(mm)   ズレ判定
            Lz=0       ◎
          0<Lz≦2       〇
          2<Lz≦5       △
          5<Lz         ×
(8)芯材の水浸透性
 伸縮性伝送線を分解し、そこから取り出した15cmの芯材の一端側を図3のようにして、水中へ3cm浸漬し、水面から2cm立ち上げたのち、ヘリで折り曲げ、外側で8cm垂れ下げて10分間保持した。上部ヘリで該伝送線を触ってみて、濡れておらず、もう一方の端から水が漏れださないものを〇、いずれかが観察されたものを×とした。
(9)止水性評価
 2本以上の導体線を含む一本の伸縮性伝送線を装着した電子機器または、評価用試料(筐体モデル)を図4のようにテーブルの上に置き、止水部を含む伸縮性伝送線を約10cmのところで切断し自然にテーブルに着地させた。この状態で伝送線の上部が十分に浸漬するところまで水をはり、以下の時間範囲で伝送線を観察して止水性を評価した。
                           止水性
     5分以内に水の漏えいが観察された      : ×
     5~60分で水の漏えいが観察された     : △
     60分以上たっても水の漏えいがみられなかった: ○
(10)繰り返し伸縮後評価
 伸縮性伝送線付き電子機器、またはその伝送線付き筐体モデルをデマッチャー試験機にかけ、0~40%の伸縮所定回数(100回、1万回)実施した。繰り返し伸縮させた伝送線について上記の芯材の外径変化、芯材のズレ、及び止水性評価を行ったものを、繰り返し伸縮後の評価結果とした。
(7) Judgment of misalignment of core material Cut the elastic transmission line inside the water stop part of the electronic device (or the housing model that imitates the part where the elastic transmission line is taken out from the electronic device), and hold the cut part Then, the stretchable transmission line (20 cm) outside the water stop portion was stretched to a predetermined stretch rate, and the distance to which the core material was drawn was observed. The deviation was determined from the distance drawn in as follows.
Pulled distance Lz (mm) Misalignment judgment Lz = 0 ◎
0 <Lz ≦ 2 ○ 2 <Lz ≦ 5 △
5 <Lz ×
(8) Water permeability of core material After disassembling the stretchable transmission line, one end side of the 15 cm core material taken out from the core material is immersed 3 cm in water as shown in FIG. It was bent with a helicopter and hung 8 cm outside and held for 10 minutes. When the transmission line was touched with the upper helicopter, the case where it was not wet and water did not leak from the other end was marked with ◯, and the case where one was observed was marked with x.
(9) Water-proof evaluation An electronic device equipped with one elastic transmission line including two or more conductor wires or an evaluation sample (housing model) is placed on a table as shown in FIG. The elastic transmission line including the part was cut at about 10 cm and naturally landed on the table. In this state, water was poured until the upper part of the transmission line was sufficiently immersed, and the transmission line was observed in the following time range to evaluate water-stopping.
Water leakage Leakage of water was observed within 5 minutes: ×
Leakage of water was observed in 5-60 minutes: △
No leakage of water was observed after 60 minutes: ○
(10) Evaluation after repeated expansion and contraction The electronic device with the elastic transmission line or the housing model with the transmission line was applied to a demacher tester and subjected to 0 to 40% predetermined expansion and contraction (100 times and 10,000 times). The evaluation result after repeated expansion and contraction was obtained by performing the outer diameter change of the core material, the deviation of the core material, and the water-stopping evaluation of the transmission line repeatedly expanded and contracted.
 実施例および比較例に用いた伸縮性伝送線は、表1記載の芯材と導体線、オサエ糸、及び下記の特殊製紐機を使用して伝送線中間体を得た。
 ここで使用した特殊製紐機は、以下のような機構が備えられている:
(1)芯材を供給する機構;
(2)芯材を、複数のV溝を有する2連のロールのV溝に8の字掛けに沿わせて把持し、
   フィードする機構;
(3)芯材を、複数のV溝を有する2連のロールのV溝に8の字掛けに沿わせて把持し、
   巻き取る機構;
(4)芯材を伸張した状態で、導体線を芯材に並列に捲回する機構、および
(5)芯材を伸張した状態で、導体線の捲回方向と逆方向に導体線の内側および外側を交
   互に通ってオサエ糸を捲回する機構を備えた16本打ちの製紐機である。
 上記で得られた伸縮性伝送線中間体を2.2倍に伸長しながら、該伝送線中間体に、予め2本あわせで巻き取った330dt/72f(150/36/2)のエステルウーリー(TAIRIIN社製)のボビン16本を用いて、130T/M(twist/meter)で捲回して、外部被覆層を形成することにより本発明に係る伸縮性伝送線を得た。該伸縮性伝送線に止水部を形成し、止水性能を測定した。
The elastic transmission lines used in the examples and comparative examples were obtained by using the core materials and conductor wires shown in Table 1 and the Osae yarn and the following special stringing machines to obtain transmission line intermediates.
The special stringer used here has the following mechanisms:
(1) Mechanism for supplying a core material;
(2) The core material is gripped along the shape of 8 in the V-groove of the two rolls having a plurality of V-grooves,
Feed mechanism;
(3) The core material is gripped along the shape of 8 in the V-groove of the two rolls having a plurality of V-grooves,
Winding mechanism;
(4) A mechanism for winding the conductor wire in parallel with the core material in a state where the core material is stretched, and (5) an inner side of the conductor wire in a direction opposite to the winding direction of the conductor wire in a state where the core material is stretched. And a 16-placing string making machine equipped with a mechanism for winding the leather yarn alternately through the outside.
While stretching the stretchable transmission line intermediate obtained above by 2.2 times, a 330 dt / 72f (150/36/2) ester wooly (150/36/2) wound around the transmission line intermediate in advance. By using 16 bobbins (manufactured by TAIRIIN) and winding at 130 T / M (twist / meter) to form an outer coating layer, an elastic transmission line according to the present invention was obtained. A water stop portion was formed on the stretchable transmission line, and the water stop performance was measured.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
<熱収縮チューブで止水する例(実施例1~3、比較例1、2)>
(実施例1)
 伸縮性伝送線(A)を約30cm切り出し、片側の端から約8cmの位置をホットピンセット(小手先幅5mm:太陽電気産業製)を用い350℃で約3秒間はさむ動作を同軸方向に回転させながら3回繰り返し、繊維溶解させた。この上から表2に記載の樹脂付き熱収縮チューブ(スミチューブ SA2、住友電工社製)をかぶせヒートガンで収縮させた。これを筐体のモデルとしたポリプロピレン製容器(幅6cm*奥行5cm*高さ4cm)の側面に深さ2cmのところまで台形にカット(間口8mm、底部幅4mm)した溝部に上記の熱収縮チューブ部をとりつけ(当該チューブ部から伸縮伝送線の短い方を容器内部側、長い方を外側にして)、溝周囲をホットメルト樹脂(製品名:ホットメルト樹脂7375、3M社製)で埋めて固定した(図8)。
 容器内部側の端を、容器対角の壁にクリップで固定した。この時、容器内部の伸縮伝送線は、引っ張られることなく、かつ、たるむことが無いようにして止めた。
(実施例2)
 伸縮性伝送線(A)の両端を引っ張り50%伸長した状態で、ホットピンセットで片側の端から約8cmの位置の繊維を溶解し、樹脂付熱収縮チューブを固定させた以外は、実施例1と同様にして、該伸縮性伝送線をポリプロピレン製容器へ取り付けた。
(比較例1)
 ホットピンセットの熱処理を行わない以外は実施例1と同じようにして、該伸縮性伝送線をポリプロピレン製容器へ取り付けた。
<Example of water stopping with heat shrinkable tube (Examples 1 to 3, Comparative Examples 1 and 2)>
Example 1
Cut out the elastic transmission line (A) about 30 cm, and rotate it about 3 cm at 350 ° C. for about 3 seconds using hot tweezers (small tip width 5 mm: Taiyo Denki Sangyo) at about 8 cm from one end. The fiber was dissolved three times repeatedly. From above, a heat-shrinkable tube with resin described in Table 2 (Sumitube SA2, manufactured by Sumitomo Electric Industries, Ltd.) was placed and shrunk with a heat gun. The above heat-shrinkable tube is formed in a groove that is cut into a trapezoidal shape up to a depth of 2 cm on the side of a polypropylene container (width 6 cm * depth 5 cm * height 4 cm) using this as a housing model. Attaching the part (with the short extension of the telescopic transmission line from the tube part inside the container and the longer one outside), the periphery of the groove is filled with hot melt resin (product name: hot melt resin 7375, manufactured by 3M) and fixed (FIG. 8).
The inside edge of the container was fixed with a clip to the diagonal wall of the container. At this time, the telescopic transmission line inside the container was stopped without being pulled and sagging.
(Example 2)
Example 1 except that both ends of the elastic transmission line (A) were pulled and stretched 50%, the fiber at a position of about 8 cm from one end was dissolved with hot tweezers, and the heat-shrinkable tube with resin was fixed. In the same manner as described above, the stretchable transmission line was attached to a polypropylene container.
(Comparative Example 1)
The stretchable transmission line was attached to a polypropylene container in the same manner as in Example 1 except that hot tweezers were not heat-treated.
(実施例3)
 約40cm切り出した伸縮性伝送線(A)を空中でほぼ水平にして、片側の端から約8cmの位置周辺に、繊維被膜層の熱処理を行わないで、シアノアクリレート系接着剤(アロンアルファ 品番#04988 ユニシ(株)社製)を3滴たらし、空中でほぼ水平に維持しながら伸縮性伝送線を回転させ硬化させた。約30秒後、当該接着剤付与部に、樹脂付き熱収縮チューブを固定させた。これを実施例1と同様に、該伸縮性伝送線をポリプロピレン製容器に固定した。
(実施例4)
 伸縮性伝送線(A)を50%伸長させた状態でシアノアクリレート系接着剤を3滴付与し、約30秒後に当該接着剤付与部に樹脂付熱収縮チューブを固定した以外は、実施例3と同様にして、該伸縮性伝送線をポリプロピレン製容器に固定した。
(比較例2)
 伸縮性伝送線(C)を用いた以外は全て実施例2と同様に処理した。
Example 3
The stretchable transmission line (A) cut out by about 40 cm is almost horizontal in the air, and the fiber coating layer is not heat-treated around the position of about 8 cm from one end, and the cyanoacrylate adhesive (Aron Alpha product number # 04988) is used. Three drops of UNISHI Co., Ltd. were dropped, and the elastic transmission line was rotated and cured while maintaining almost horizontal in the air. After about 30 seconds, a heat-shrinkable tube with resin was fixed to the adhesive application part. In the same manner as in Example 1, the stretchable transmission line was fixed to a polypropylene container.
Example 4
Example 3 except that 3 drops of a cyanoacrylate adhesive was applied in a state where the stretchable transmission line (A) was extended by 50%, and a heat-shrinkable tube with resin was fixed to the adhesive application portion after about 30 seconds. In the same manner, the stretchable transmission line was fixed to a polypropylene container.
(Comparative Example 2)
All processes were performed in the same manner as in Example 2 except that the elastic transmission line (C) was used.
 実施例1~4、及び比較例1、2について、これらの止水部の状態や、止水性を先に定めた評価方法により評価した結果を表2に示した。
 これらの結果から、樹脂充填しても、芯材径が変化し、ズレが生じると止水性が失われること、また、芯部の外径が変化しないようにして、樹脂充填しても、芯材に、水浸透性があると止水できないことがわかる。
 また、上記の結果から、伸長させても芯部の外径が変化しないようにし、止水部に樹脂充填することがより好ましいことがわかる。
Table 2 shows the results of evaluation of Examples 1 to 4 and Comparative Examples 1 and 2 according to the evaluation method in which the water-stopping portion was in a state and the water-stopping property was previously determined.
From these results, even if the resin is filled, the core material diameter changes, and if the deviation occurs, the water-stopping property is lost. It can be seen that the water cannot be stopped if the material has water permeability.
In addition, it can be seen from the above results that it is more preferable that the outer diameter of the core portion is not changed even when the core portion is extended and the water stop portion is filled with resin.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
<かしめて外径が変化しなくなる例(実施例5~8、比較例3)>
(実施例5)
 上記伸縮性伝送線(A)を約30cm切り出し、片側の端から約8cmの位置にある伸縮性伝送線の被覆層を熱処理せずに、表3に記載のシアノアクリレート樹脂(前出)を3滴滴下し、23℃で約30秒後に、この位置にスリーブ(銅線用裸圧着スリーブ(P形 PNT5 モノタロウ(株)社製)をかぶせ、カシメ工具を用いて、カシメ圧を目盛6で締め付け、このようにして得られた伝送線を実施例1と同様にして、該伸縮性伝送線をポリプロピレン製容器の溝部分に取り付け、その周囲をホットメルト樹脂(製品名:ホットメルト樹脂7375、3M社製)で埋めて固定した。
<Examples in which the outer diameter does not change by caulking (Examples 5 to 8, Comparative Example 3)>
(Example 5)
The stretchable transmission line (A) is cut out about 30 cm, and the coating layer of the stretchable transmission line located about 8 cm from one end is heat-treated, and the cyanoacrylate resin described in Table 3 (above) 3 After about 30 seconds at 23 ° C, drop a sleeve (copper wire bare crimping sleeve (P-type PNT5 manufactured by Monotaro Co., Ltd.) on this position and tighten the caulking pressure with a scale 6 using a caulking tool. The transmission line thus obtained was attached to a groove portion of a polypropylene container in the same manner as in Example 1, and a hot melt resin (product name: hot melt resin 7375, 3M) It was buried and fixed.
(実施例6、7)
 上記伸縮性伝送線(A)を約30cm切り出し、片側の端から約8cmの位置の伸縮性伝送線の被覆層をあらかじめ熱処理(ヒートガンで熱したもの(実施例6)、ホットピンセットで350℃に熱したもの(実施例7))を使って伝送線の繊維部を溶解し、この位置にホットメルト樹脂7375(表3に記載の粘度)を塗布した上で、この上にスリーブ(銅線用裸圧着スリーブ(P形 PNT5 モノタロウ(株)社製))をかぶせ、カシメ工具を用いて、カシメ圧を目盛6で締め付けた以外は、実施例5と同様にして、止水処理後の伸縮性伝送線をポリプロピレン製容器に固定した。
(実施例8)
 上記伸縮性伝送線(A)を約30cm切り出し、片側の端から約8cmの位置にある伸縮性伝送線の繊維被覆層をあらかじめハサミで一部切除し、その後でホットピンセットで350℃に熱し伝送線の繊維部を溶解した以外は、実施例6と同様にして、止水処理後の伸縮性伝送線をポリプロピレン製容器に固定した。
(Examples 6 and 7)
The stretchable transmission line (A) is cut out about 30 cm, and the coating layer of the stretchable transmission line at a position of about 8 cm from one end is preheated (heated with a heat gun (Example 6), heated to 350 ° C. with hot tweezers. The fiber portion of the transmission line was melted using a heated one (Example 7)), and hot melt resin 7375 (viscosity shown in Table 3) was applied to this position, and then a sleeve (for copper wire) Stretchability after water-stopping treatment in the same manner as in Example 5 except that a bare crimping sleeve (P-type PNT5 manufactured by Monotaro Co., Ltd.) is used and a caulking tool is used to tighten the caulking pressure with a scale 6. The transmission line was fixed to a polypropylene container.
(Example 8)
Cut out the stretchable transmission line (A) about 30 cm, cut out a portion of the fiber coating layer of the stretchable transmission line located about 8 cm from one end in advance with scissors, and then heat it to 350 ° C with hot tweezers and transmit The stretchable transmission line after the water stop treatment was fixed to a polypropylene container in the same manner as in Example 6 except that the fiber part of the wire was dissolved.
(比較例3)
 上記伸縮性伝送線(A)を約30cm切り出し、片側の端から約8cmの位置にある伸縮性伝送線の被覆層を熱処理せずに、樹脂充填を行わないで、この位置にスリーブ銅線用裸圧着スリーブ(P形 PNT5 モノタロウ(株)社製)をかぶせ、カシメ工具を用いて、表3に記載の所定圧(目盛)まで締め付けた。これを実施例1と同様にして、該伸縮性伝送線をポリプロピレン製容器の溝部分に取り付け、その周囲をホットメルト樹脂(製品名:ホットメルト樹脂7375、3M社製)で埋めて固定した。
(Comparative Example 3)
Cut out the stretchable transmission line (A) about 30 cm, heat-treat the coating layer of the stretchable transmission line at a position of about 8 cm from one end, and do not fill the resin at this position for sleeve copper wire A bare pressure-bonding sleeve (P-type PNT5, manufactured by Monotaro Co., Ltd.) was covered and tightened to a predetermined pressure (scale) shown in Table 3 using a caulking tool. In the same manner as in Example 1, the stretchable transmission line was attached to a groove portion of a polypropylene container, and the periphery thereof was filled with a hot melt resin (product name: hot melt resin 7375, manufactured by 3M) and fixed.
 上記実施例5~8、比較例3の止水部の状態や、止水結果を先に定めた評価方法で評価した結果を表3に示した。 Table 3 shows the results of evaluating the water-stopping portions of Examples 5 to 8 and Comparative Example 3 and the water-stopping results according to the previously determined evaluation method.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
<かしめて外径が変化しなくなる例、その他(実施例9~12)>
実施例 9:繊維層熱処理無しでかしめて、かしめられた部分の両端から樹脂を注入。
実施例10:実施例9と同様にかしめて、カシメ具の両端を熱処理し両端から樹脂注入。
実施例11:繊維層を熱処理してからかしめて、さらに両端から樹脂注入。
実施例12:繊維層を熱処理して、その上に、シリコンチューブをかぶせた上で、かしめた。
 以下により具体的に説明する。
(実施例9)
 伸縮性伝送線(A)を約30cm切り出し、片側の端から約8cmの位置にある伸縮性伝送線の被覆層を熱処理せずに、その位置にスリーブ(PNT5)を取り付け圧(目盛6)で締め付けた。次に、スリーブ部分の両端から表4に記載の樹脂(シアノアクリレート)を充填し、実施例1と同様にして、ポリプロピレン製容器の溝部分に該伸縮性伝送線を取り付け、その周囲をホットメルト樹脂(製品名:ホットメルト樹脂7375、3M社製)で埋めて固定した。
(実施例10)
 伸縮性伝送線(A)を約30cm切り出し、片側の端から約8cmの位置にある伸縮性伝送線の被覆層を熱処理せずに、その位置にスリーブ(PNT5)を取り付け圧(目盛6)で締め付けた。次に、スリーブ部分の両端をヒートガンで熱処理し、繊維層を熱溶融させた上で、スリーブ部分の両端に表4に記載の樹脂(ホットメルト樹脂)を充填した。
これを実施例9と同様にして、充填後の伸縮性伝送線をポリプロピレン製容器に固定した。
<Examples in which the outer diameter does not change by caulking, and others (Examples 9 to 12)>
Example 9: Caulking without heat treatment of the fiber layer, and injecting resin from both ends of the caulked portion.
Example 10: In the same manner as in Example 9, both ends of the caulking tool are heat-treated and resin is injected from both ends.
Example 11: Caulking after heat-treating the fiber layer, and resin injection from both ends.
Example 12: The fiber layer was heat-treated and covered with a silicon tube, followed by caulking.
More specific description will be given below.
Example 9
Cut out the stretchable transmission line (A) about 30 cm, attach the sleeve (PNT5) to that position without heat-treating the coating layer of the stretchable transmission line at a position of about 8 cm from one end, with pressure (scale 6) Tightened. Next, the resin (cyanoacrylate) shown in Table 4 was filled from both ends of the sleeve portion, and the stretchable transmission line was attached to the groove portion of the polypropylene container in the same manner as in Example 1, and the periphery thereof was hot-melted. It was filled and fixed with a resin (product name: hot melt resin 7375, manufactured by 3M Company).
(Example 10)
Cut out the stretchable transmission line (A) about 30 cm, attach the sleeve (PNT5) to that position without heat-treating the coating layer of the stretchable transmission line at a position of about 8 cm from one end, with pressure (scale 6) Tightened. Next, both ends of the sleeve portion were heat-treated with a heat gun to heat-melt the fiber layer, and then both ends of the sleeve portion were filled with a resin (hot melt resin) shown in Table 4.
In the same manner as in Example 9, the stretchable transmission line after filling was fixed to a polypropylene container.
(実施例11)
 伸縮性伝送線(B)を約30cm切り出し、片側の端から約8cmの位置にある伸縮性伝送線の被覆層を表4に記載されるようにヒートガンにより熱処理を行ってから、その位置にスリーブ(PNT5)を取り付け、目盛6の位置で締め付けた。その後、当該スリーブ両端に表4記載のホットメルト樹脂(製品名:ホットメルト樹脂7375、3M社製)を付与して止水部を形成した。これを実施例1と同様にして、該伸縮性伝送線をポリプロピレン製容器の溝部分に取り付け、その周囲をホットメルト 樹脂(製品名:ホットメルト樹脂7375、3M社製)で埋めて固定した。
(実施例12)
 伸縮性伝送線(B)を約30cm切り出し、片側の端から約8cmの位置にある伸縮性伝送線の被覆層を表4に記載されるようにヒートガンにより熱処理を行ってから、その位置にシールテープ(ナフロン(登録商標) TOMBO No.9082 ニチアス社製)を3重に巻きつけ、その上にさらにスリーブ(PNT5)装着し、表4に記載のようにカシメ目盛6で該スリーブの上から締め付けた。取り付けられたスリーブの両端に樹脂を充填しないままで、これを実施例1と同様にして、該伸縮性伝送線をポリプロピレン製容器の溝部分に取り付け、その周囲をホットメルト樹脂(製品名:ホットメルト樹脂7375、3M社製)で埋めて固定した。
(Example 11)
Cut out the stretchable transmission line (B) about 30 cm, heat-treat the coating layer of the stretchable transmission line at a position of about 8 cm from one end with a heat gun as shown in Table 4, and then place the sleeve at that position. (PNT5) was attached and tightened at the position of the scale 6. Then, the hot-melt resin (Product name: Hot-melt resin 7375, 3M company make) of Table 4 was provided to the both ends of the said sleeve, and the water stop part was formed. In the same manner as in Example 1, the stretchable transmission line was attached to a groove portion of a polypropylene container, and the periphery thereof was filled with a hot melt resin (product name: hot melt resin 7375, manufactured by 3M) and fixed.
(Example 12)
Cut out the stretchable transmission line (B) about 30 cm, heat-treat the coating layer of the stretchable transmission line at a position of about 8 cm from one end with a heat gun as shown in Table 4, and seal at that position Wrap tape (Naflon (registered trademark) TOMBO No. 9082 manufactured by NICHIAS) in three layers, and then attach a sleeve (PNT5) to it, and tighten it from above the sleeve with caulking scale 6 as shown in Table 4 It was. While the both ends of the attached sleeve are not filled with resin, in the same manner as in Example 1, the stretchable transmission line is attached to the groove portion of the polypropylene container, and the periphery thereof is hot melt resin (product name: hot It was filled and fixed with a melt resin 7375 (manufactured by 3M).
 上記の実施例9~12の止水性の評価結果を表4に示した。 Table 4 shows the evaluation results of the water-stopping properties of Examples 9 to 12 above.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
<筐体ではさみこんで外径が変化しなくなる例(実施例13、14、比較例4、5)>
 内径2~3mmの伝送線取出し口1の中央で上下に分かれた防水性の筐体を作り、これに伸縮性伝送線を弛緩状態で挟み込んだ後に上下の筐体を接着させたものと、50%伸長状態で挟み込んだ上で上下の筐体を接着させたものを作製し、該取出し口1の外側から樹脂を充填した。下記にさらにその詳細について説明する。
(実施例13)
 伸縮性伝送線(A)を約30cm切り出し、片側の端から約8cmの位置にある伸縮性伝送線の被覆層を熱処理しないで、伸縮性伝送線を50%伸長しながら伝送線取り出し口1にセットし、上下の筐体で挟み込み、上下の筐体間にすきまが生じないよう、力を加えながら、表5に記載の止水剤1(接着剤(ホットメルト樹脂7375))で上下の筐体を固定した。
 ここで50%伸長しながら該取出し口1に挟み込む際の該伸張性伝送線の外径は、該取出し口の大きさ(2mm)よりも大きかった。
 その後、取り出し口1の外側から止水剤2(シアノアクリレート)を注入し、30秒以上経過後さらに、ホットメルト樹脂(止水剤1)を当該取り出し口周辺に充填し、止水部を形成した。
(比較例4、5)
 筐体に設けられた伝送線取出し口1の口径をそれぞれ3mm(比較例4)と2mm(比較例5)とし、かつ伸縮性伝送線を伝送線取出し口1に挟み込む際の該伸縮性伝送線を伸長しないこと及び該取出し口1の外側から止水剤2を注入しない以外は、実施例13と同様に上下の筐体で挟み込んで止水部を形成した。
 尚、比較例5では伸縮性伝送線の締め付け不良により、伝送線取出し口1に該伝送線がうまく挟み込まれなかった。
(実施例14)
 伸縮性伝送線(A)を約30cm切り出し、片側の端から約8cmの位置にある伸縮性伝送線を伸長しないで、被覆層をヒートガンで熱処理してから、当該熱処理部を筐体の出線取り出し部にセットした以外は実施例13と同様にして、止水部を形成した。
<Examples (Examples 13 and 14, Comparative Examples 4 and 5) in which the outer diameter does not change when sandwiched by the casing>
A waterproof casing separated in the upper and lower parts in the center of the transmission line outlet 1 having an inner diameter of 2 to 3 mm, and an elastic transmission line sandwiched in a relaxed state, and then the upper and lower casings are bonded together. A product obtained by adhering the upper and lower housings after being sandwiched in a stretched state of% was prepared, and the resin was filled from the outside of the outlet 1. The details will be described below.
(Example 13)
Cut out the stretchable transmission line (A) about 30 cm, and heat-treat the stretchable transmission line coating at a position of about 8 cm from one end to the transmission line outlet 1 while stretching the stretchable transmission line by 50%. Set the upper and lower casings with the water-stopping agent 1 (adhesive (hot melt resin 7375)) shown in Table 5 while applying force so that there is no gap between the upper and lower casings. I fixed my body.
Here, the outer diameter of the extensible transmission line when sandwiched between the outlets 1 while extending 50% was larger than the size of the outlets (2 mm).
Thereafter, water-stopping agent 2 (cyanoacrylate) is injected from the outside of take-out port 1, and after 30 seconds or more, hot melt resin (water-stop agent 1) is filled around the take-out port to form a water-stop portion. did.
(Comparative Examples 4 and 5)
The diameter of the transmission line outlet 1 provided in the housing is 3 mm (Comparative Example 4) and 2 mm (Comparative Example 5), respectively, and the elastic transmission line when the elastic transmission line is sandwiched between the transmission line outlet 1 In the same manner as in Example 13, except that the water stop agent 2 is not extended and the water stop agent 2 is not injected from the outside of the take-out port 1, the water stop portion is formed by being sandwiched between the upper and lower cases.
In Comparative Example 5, the transmission line was not successfully sandwiched in the transmission line outlet 1 due to poor tightening of the elastic transmission line.
(Example 14)
Cut out the stretchable transmission line (A) about 30 cm, heat the coating layer with a heat gun without stretching the stretchable transmission line located about 8 cm from one end, and then remove the heat treatment section from the output of the housing A water stop portion was formed in the same manner as in Example 13 except that the water stop portion was set in the takeout portion.
 上記の実施例13~14及び比較例4、5の止水性の評価結果を表5に示した。
 なお、評価にあたっては、筐体の上璧を切除して実施している。
Table 5 shows the evaluation results of the water-stopping properties of Examples 13 to 14 and Comparative Examples 4 and 5 described above.
In the evaluation, the upper wall of the housing is cut out.
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 実施例15~18は伸縮性伝送線の線径を伝送線取出し口1の口径よりも太くした例である。
 電子機器の筐体として、筐体表面の伸縮性伝送線取出し部において伝送線取出し口1を設け、筐体内部に、伝送線取出し口2をさらに有する防水性の壁により仕切られた空間を設けて、その空間内を伸縮性伝送線が、前記伝送線取出し口1と伝送線取出し口2に挿通する伸縮伝送線付き電子機器を得ることをイメージしている。
 この構造は、図2の上面が上蓋に相当し、下部が筐体ケースの2つに分かれている状態で、まず下部のケースで止水部を形成したうえで、上蓋を接着させる(隙間が無いように)ことで図2の構造が得られる。尚、該伝送線は伝送線取出し口1から伝送線が筐体外部へ取り出されており、取り出し口2から伸縮性伝送線が筐体内に備えられた内部回路等に接続される。
 以下の実施例は、上蓋を付ける前までの例を示している。
(実施例15)
 上記伸縮性伝送線(A)を40cm切り出し、片側の端から約8cmの位置にスリーブ(PNT8)を取り付け圧(目盛10)で締め付けた。カシメ部の片方の外側(伸縮性伝送線が短い方)をホットピンセット(350℃に加熱したもの)で熱溶融させたあと、取り出し部1の筐体の外側の伸縮性伝送線が長くなり、取り出し部2の外側(筐体の内側)が短くなるように、伝送線取出し口1と2の間(取り出し口間の距離が5mm)にこのスリーブを取り付けた部分をセットした。
 さらに、該取り出し口2における伸縮伝送線の周辺部分に、表6に記載の樹脂を浸透させて、止水部を作った。このようにして伸縮性伝送線を筐体外部から伸長しても、太くなった部分の端と伝送線取出し口1との接点に伸長応力が集中して実質的に伝送線が伸長されず内部へ伸縮力が及ばないようにした。
Examples 15 to 18 are examples in which the diameter of the elastic transmission line is made larger than the diameter of the transmission line outlet 1.
As a housing of an electronic device, a transmission line outlet 1 is provided at the elastic transmission line outlet on the surface of the casing, and a space partitioned by a waterproof wall further having a transmission line outlet 2 is provided inside the casing. Thus, it is imagined that an electronic device with a telescopic transmission line is obtained in which the stretchable transmission line passes through the transmission line outlet 1 and the transmission line outlet 2 in the space.
In this structure, the upper surface of FIG. 2 corresponds to the upper lid, and the lower portion is divided into two cases, and a water stop is first formed in the lower case, and then the upper lid is adhered (the gap is 2), the structure of FIG. 2 is obtained. The transmission line is taken out from the transmission line 1 through the transmission line outlet 1, and the elastic transmission line is connected from the outlet 2 to an internal circuit or the like provided in the case.
The following example shows an example before attaching the top cover.
(Example 15)
The elastic transmission line (A) was cut out by 40 cm, and a sleeve (PNT8) was clamped with a mounting pressure (scale 10) at a position of about 8 cm from one end. After the outer side of the caulking part (the one with the shorter stretchable transmission line) is hot melted with hot tweezers (heated to 350 ° C.), the stretchable transmission line outside the casing of the takeout part 1 becomes longer, The part where this sleeve was attached was set between the transmission line outlets 1 and 2 (the distance between the outlets was 5 mm) so that the outside of the outlet 2 (inside of the housing) was shortened.
Furthermore, the resin described in Table 6 was infiltrated into the peripheral portion of the stretchable transmission line at the takeout port 2 to form a water stop portion. Even when the elastic transmission line is extended from the outside of the housing in this way, the extension stress is concentrated at the contact point between the end of the thickened portion and the transmission line outlet 1 so that the transmission line is not substantially extended and is not internally extended. Stretching force was not affected.
(実施例16)
(結び目)
 伸縮性伝送線(A)を約40cm切り出し、片側の端から約8cmの位置を中心に結び目を作り、当該部分を太らせた後、その片側(伸縮性伝送線の長さが短い方)端の結び目が形成されていない伸縮伝送線の部分をホットピンセットで熱して、繊維部を溶融させた。
 取り出し部1の筐体の外側の伸縮性伝送線が長くなり、取り出し部2の外側(筐体の内側)が短くなるように、伝送線取出し口1と2の間(取り出し口間の距離が4mm)にこの結び目部(外径4mm)をセットした。
 さらに、該取り出し口2にセットされた伸縮性伝送線(繊維部が熱溶融されている)の周辺部分に、表6に記載の樹脂を浸透させて、止水部を作った。
 このようにして伸縮性伝送線を筐体外部から伸長しても、結び目の部分の端と伝送線取出し口1との接点に伸長応力が集中して実質的に伝送線が伸長されず内部へ伸縮力が及ばないようにした。
(実施例17)
 伸縮性伝送線(A)を約40cm切り出し、片側の端から約8cmの位置を中心に、伝送線取出し口1と2の間の距離が3mmの筐体に、取り出し口1の口径よりも大きなインシュロック材(幅3mm)を用いて、当該部分を太らせる以外は実施例16と同様にして、止水部を形成した。
(Example 16)
(knot)
Cut out the stretchable transmission line (A) about 40 cm, make a knot about 8 cm from the end of one side, thicken the part, and then end one side (the length of the stretchable transmission line is shorter) The portion of the stretchable transmission line where no knot was formed was heated with hot tweezers to melt the fiber portion.
The distance between the transmission line outlets 1 and 2 (the distance between the outlets is so long that the elastic transmission line outside the casing of the extraction section 1 is long and the outside of the extraction section 2 (inside the casing) is short. 4 mm), this knot portion (outer diameter 4 mm) was set.
Furthermore, the resin described in Table 6 was infiltrated into the peripheral portion of the stretchable transmission line (fiber portion was thermally melted) set in the takeout port 2 to form a water stop portion.
Even if the elastic transmission line is extended from the outside of the housing in this way, the extension stress is concentrated at the contact point between the end of the knot and the transmission line outlet 1 so that the transmission line is not substantially extended to the inside. Stretching force was not applied.
(Example 17)
The elastic transmission line (A) is cut out by about 40 cm, and the distance between the transmission line outlets 1 and 2 is 3 mm, centering on the position of about 8 cm from one end, larger than the diameter of the outlet 1 A water-stop portion was formed in the same manner as in Example 16 except that the portion was thickened using an insulating material (width: 3 mm).
(実施例18)
 実施例15と同様の取り出し口1と2の間に突起がある筐体を作り、あらかじめ用意した伸縮性伝送線の片側の端から約8cmの位置を表6に記載されるようにホットピンセット(350℃に加熱してある)により熱処理して繊維層を溶融させた部分が、伝送線取出し口2に配されるように、当該伸縮性伝送線を上記突起に結びつけ、その両端を取り出し口1と2にセットした。
 その後、該取り出し口2にセットされた伸縮伝送線(繊維部が熱溶融されている)の周辺部分に、表6に記載の樹脂を浸透させて止水部を作った。
 このようにして伸縮性伝送線を筐体外部から伸長しても、結び目の部分の端と伝送線取出し口1との接点に伸長応力が集中して実質的に伝送線が伸長されず内部へ伸縮力が及ばないようにした。
(Example 18)
A case having a protrusion between the outlets 1 and 2 similar to that in Example 15 is made, and a hot tweezers (as shown in Table 6) is positioned about 8 cm from one end of the elastic transmission line prepared in advance. The stretchable transmission line is connected to the protrusion so that the portion where the fiber layer is melted by heat treatment by heating to 350 ° C. is arranged in the transmission line outlet 2, and both ends thereof are taken out from the outlet 1. And set to 2.
Thereafter, the resin described in Table 6 was infiltrated into the peripheral portion of the stretchable transmission line (the fiber portion was thermally melted) set in the takeout port 2 to form a water stop portion.
Even if the elastic transmission line is extended from the outside of the housing in this way, the extension stress is concentrated at the contact point between the end of the knot and the transmission line outlet 1 so that the transmission line is not substantially extended to the inside. Stretching force was not applied.
 以上の実施例15~18の止水性の評価結果を表6にまとめた。 Table 6 summarizes the results of water-stopping evaluation of Examples 15 to 18 described above.
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
 本発明の止水性を備えた伸縮性伝送ケーブル付き電子機器は、配線の伸縮および防水性能を必要とするケーブル付電子機器として有用である。
 例えば、ブルーツースイヤフォンのように、頭部に装着して、汗や雨の侵入が予想される用途、EMSスーツのように、体を動かしながら使用し、汗で濡れる可能性の高い用途に好適に使用される。LED付の電飾ウエアのように汗及び雨にさらされる用途、また伸縮電線を活かして配線をコンパクトに収納できるようにしたACアダプタ等のポータブル機器をはじめ、伝送線に伸縮性が求められ、かつ機器の防水性が求められるあらゆる用途に使用できる。
 その具体的例を列記すると、
ウエアラブル機器としては、例えば、インカム、ヘッドセット、POSシステムヘッドフォン、イヤフォン、スポーツイヤフォン、ヘッドマウントデスプレー等が挙げられる。画像や音声または文字情報を送信機やコントローラとやりとりする配線として、伸縮電線を用いた機器はじめ、装着型AED、装着型連続生体信号測定装置等、心電、筋電、脈拍等の生体信号を測定するセンサを備えた肌着、アウター、パンツ、ボトム等の衣類、ベルト等の装具ホルター心電計等の機器、計測装置が挙げられる。
 また、LEDなど各種照明を備えた肌着、アウター、パンツ、ボトム等の衣類、ベルト等の装具筋電計、心電計、脳向けフレキシブル電極などの電子皮膚デバイスや体内デバイス、送風装置(扇風機)、ペルチェ素子等体温を下げる機能を備えた衣類、装具、機器、ヒータ等保温または加温の機能を備えた靴、衣類、装具、機器、これらを組み合わせたスマートテキスタイルが挙げられる。
The electronic device with a stretchable transmission cable having water-stopping properties of the present invention is useful as an electronic device with a cable that requires wiring expansion and contraction and waterproof performance.
For example, it is suitable for applications that are likely to get wet with sweat, such as a blue-two earphone, worn on the head and expected to infiltrate sweat or rain, or an EMS suit that moves while moving the body. used. Applications that are exposed to sweat and rain, such as LED lighted clothing, and portable devices such as AC adapters that can store wiring in a compact manner using telescopic wires, transmission lines are required to be stretchable. In addition, it can be used for any application that requires waterproofness of equipment.
Specific examples are listed below.
Examples of the wearable device include an income, a headset, a POS system headphone, an earphone, a sports earphone, a head mount display, and the like. As wiring for exchanging images, voice or text information with a transmitter or controller, devices such as devices using telescopic wires, wearable AEDs, wearable continuous biosignal measuring devices, etc. Devices such as underwear, outerwear, pants, bottom and other clothing provided with a sensor to be measured, equipment such as a belt, a halter electrocardiograph, and a measuring device.
In addition, underwear with various illuminations such as LEDs, clothing such as outerwear, pants, bottom, etc., electromyographs such as belts, electrocardiographs, electrocardiographs, internal electrodes such as flexible electrodes for the brain, blower (fan) Examples thereof include clothing, appliances, devices having a function of lowering body temperature such as Peltier elements, shoes such as heaters, clothing, appliances, devices having a function of keeping warming or heating, and smart textiles combining these.
 また、発電機構(圧力、摩擦、電磁誘導)と蓄電部又は発電で得た電力を用いて動かす機器や、運動や作業動作や体型を計測するモーションキャプチャー、遠隔操作をするための、モーションコントローラ、データグローブ等も挙げることができる。
 運動機能が低下した人のリハビリはじめ、補助や重労働を軽減する目的で開発されているアシストスーツ、介護ロボットをはじめ、いわゆる産業用ロボットにおいても有用である。
 ロボットとしては、例えば卓上ロボット、多関節ロボットなどの産業用ロボット、ドローンなどの無人飛行体や無人車両、パワーアシストなど人体装着型ロボット、人型、蛇型ロボットなどの生体模倣ロボットなどが挙げられる。ロボットの構成機器となる、エアシリンダー、エアチャックなどの空気圧縮機器圧力センサ、圧力スイッチなどのスイッチ・センサ機器電動アクチュエーター・電動シリンダーサーボモータなどのモータ機器シーケンサ、半導体、電子デバイスレーザ加工機、放電加工機などの加工機なども挙げられる。これらFA機器やその周辺機器の機器内もしくは機器間をつなぐ配線において、いずれも伸長や止水性を伴う場所の配線として本発明に係る伸縮性伝送線が有効である。
 いずれの機器でも、配線の伸長や防水性能を電子部品周辺に関して、本発明の止水性を有する伸縮伝送ケーブル付き電子部品は好適に使用される。
In addition, the power generation mechanism (pressure, friction, electromagnetic induction) and power storage unit or equipment that moves using the power obtained by power generation, motion capture that measures exercise, work movement and body shape, motion controller for remote operation, A data glove etc. can also be mentioned.
It is also useful in so-called industrial robots such as rehabilitation for people with reduced motor function, assist suits developed for the purpose of reducing assistance and heavy labor, and nursing robots.
Examples of robots include industrial robots such as desktop robots and articulated robots, unmanned flying vehicles such as drones and unmanned vehicles, human body-mounted robots such as power assist, and biomimetic robots such as humanoid and snake robots. . Air compressors such as air cylinders and air chucks, switches and sensor devices such as pressure switches, motor equipment sequencers such as electric actuators and electric cylinder servo motors, semiconductors, electronic device laser processing machines, electric discharge Examples include processing machines such as processing machines. The elastic transmission line according to the present invention is effective as a wiring in a place with extension or water-stopping in any of the wirings connecting the devices in the FA device and its peripheral devices or between the devices.
In any of the devices, the electronic component with the stretchable transmission cable having the water-stopping property of the present invention is suitably used with respect to the periphery of the electronic component in terms of wiring extension and waterproof performance.
 また、可動部においてゆとりを持たせて配線させたケーブル付き電子機器に関しても、本発明の止水性を備えた伸縮性伝送線付き電子機器を適用する事で、従来よりも配線を短くしても伸縮による断線が起き難く、また防水性能も付与する事が出来る為に水回り環境下での使用も可能となる。以上により、本発明に係る伸縮性伝送線は以下に示す可動部を有し、防水性能を必要とする機器内もしくは機器間に配線を有する製品にも適用する事も出来る。
 これ以外にも、例えば、洗濯機、乾燥機などのクリーニング機器、冷蔵庫、棚食器乾燥機、炊飯器、電子レンジなどの電子調理器および台所製品、エアコンディショナー、ストーブなどの空調機器、掃除機、ロボットクリーナーなどの清掃機器、DVDプレーヤー・レコーダなどの録画・再生機器およびその周辺機器、ビデオカメラ・デジタルカメラ・監視カメラなどの映像撮影機器、テレビ・プロジェクターなどの映像投影機、携帯電話、タブレット、パーソナルコンピュータ等の情報家電およびその周辺機器、電話機等の通話装置およびその周辺機器、ファクシミリ・スキャナなどの画像読み取り記憶装置、インクジェットプリンターなどの印刷機器、据置型ゲーム機、携帯ゲーム機などの本体およびその周辺機器、オーディオなどのAV機器およびその周辺機器、エレキギターなどの楽器およびその周辺機器、電気スタンド、スポットライトなどの照明機器、体重計、低周波治療器などの健康家電機器、脱毛器、ヘアアイロン、ドライヤーなどの美容家電機器、電動ベッド、マッサージ機、アイロン、充電器(充電ケーブル、充電システム等)、時計、腕時計、コンプレッサー、ミシン 、農機具、家庭用ロボット類、電動昇降吊戸、放送受信機器などの家電製品(各種電子機器応用製品)の機器内もしくは機器間の電気配線部品、エレベータなどの昇降装置、スライドドア・回転ドアなどの自動ドア、風力発電などの発電装置、溶接装置、プレス機械、掘削装置などの工作機械、自動車、車載のセンサー、モータ、コントロールユニット、後方確認カメラなどカーエレクトロニクス・カーメカトロニクス製品、カーオーディオ、カーナビなどのカーマルチメディア製品、航空機、電動機付き自転車等の原動機付き乗物、クレーンなどの重機械、人工衛星などの宇宙システムや衛生通信、有線通信システムなどのインフラや交通関連機器、カラオケ機器、パチンコ、ゲーム機などのアミューズメント機器、遊園地などの大型遊具、走査型電子顕微鏡(SEM)、オシロスコープなど各種測定機器、内視鏡、超音波画像診断装置などの医療機器などもあげることができる。
 これらの製品は可動部を有し、周辺が水環境下で使用されることも想定されるため、いずれの機器でも配線の伸長性や防水性能を備えた本発明の伸縮伝送線付き電子機器は好適である。
In addition, with respect to electronic devices with cables that are wired with a clearance in the movable part, by applying the electronic devices with elastic transmission lines having water-stopping properties of the present invention, wiring can be made shorter than before. Since disconnection due to expansion and contraction is difficult to occur and waterproof performance can be imparted, it can be used in a water environment. As described above, the stretchable transmission line according to the present invention can be applied to a product having a movable part shown below and having wiring in a device requiring waterproof performance or between devices.
Other than this, for example, cleaning equipment such as washing machines and dryers, refrigerators, shelf tableware dryers, rice cookers, electronic cookers such as microwave ovens and kitchen products, air conditioners such as air conditioners and stoves, vacuum cleaners, Cleaning equipment such as robot cleaners, recording and playback equipment such as DVD players and recorders and peripheral equipment, video photography equipment such as video cameras, digital cameras and surveillance cameras, video projectors such as TVs and projectors, mobile phones, tablets, Information home appliances such as personal computers and peripheral devices thereof, telephone and other communication devices and peripheral devices thereof, image reading and storage devices such as facsimiles and scanners, printing devices such as inkjet printers, main bodies such as stationary game machines and portable game machines, and A. Peripheral equipment, audio, etc. Equipment and peripheral equipment, musical instruments and peripheral equipment such as electric guitars, lighting equipment such as desk lamps and spotlights, health appliances such as weight scales and low frequency treatment equipment, beauty home appliances such as hair removers, hair irons, and hair dryers Appliances such as equipment, electric beds, massage machines, irons, chargers (charging cables, charging systems, etc.), watches, wristwatches, compressors, sewing machines, farm equipment, household robots, electric lifting and hanging doors, broadcast receivers, etc. Electric wiring parts in or between devices in electronic equipment application products, elevators and other elevators, sliding doors and revolving doors, wind power generators, welding equipment, press machines, excavators, etc. Car electronics such as machines, automobiles, in-vehicle sensors, motors, control units, rear camera Car multimedia products such as car and car mechatronics products, car multimedia products such as car navigation systems, aircraft, motorized vehicles such as bicycles with electric motors, heavy machinery such as cranes, space systems such as artificial satellites, infrastructure such as sanitary communications and wired communication systems Medical equipment such as amusement machines such as amusement equipment such as traffic related equipment, karaoke equipment, pachinko machines, game machines, amusement parks, scanning electron microscopes (SEM), oscilloscopes, etc. Equipment can also be listed.
Since these products have moving parts and the surroundings are assumed to be used in a water environment, the electronic equipment with the telescopic transmission line of the present invention, which has wiring extensibility and waterproof performance in any equipment, Is preferred.
 本発明に使用する電子機器の筐体とは、電子部品を収容した容器、入れ物、ハウジング等のことで、電子部品を一部またはすべてを覆うものを指す。具体的には金属、セラミックス、防水性のプラスチック、樹脂、紙、ゴム、エラストマーなど公知の材料を、インサート成形、ポッティング、プレス加工、切削加工、研削加工等の加工方法によって形成され、用途に応じて任意に素材や形状を組み合わせて使用する事が出来る。例えば、イヤフォンであれば、小型にするために電子部品を最低限覆うだけの小型の防水性の樹脂状ケースや、フィット感を出すために耳の形に形成したゴムを素材にしたものが使用される。 The casing of the electronic device used in the present invention refers to a container, container, housing, or the like that accommodates an electronic component that covers part or all of the electronic component. Specifically, a known material such as metal, ceramics, waterproof plastic, resin, paper, rubber, or elastomer is formed by a processing method such as insert molding, potting, pressing, cutting, grinding, etc. Can be used in any combination of materials and shapes. For example, in the case of earphones, a small waterproof resin-like case that covers at least electronic parts to make it smaller, and a rubber-made rubber that is formed in the shape of an ear to give a fit feeling are used. Is done.
 1  芯材
 2  導体線
 3  伸縮性伝送線
 4  筐体
 5  止水部
 6  伝送線取出し部1
 7  伝送線取出し部2
 8  内壁
 9  伸縮性伝送線が筐体に固定されている部分
10  筐体モデル
DESCRIPTION OF SYMBOLS 1 Core material 2 Conductor wire 3 Elastic transmission line 4 Case 5 Water stop part 6 Transmission line extraction part 1
7 Transmission line entry part 2
8 Inner wall 9 Part where elastic transmission line is fixed to the case 10 Case model

Claims (13)

  1.  水非浸透性の弾性体からなる芯材の周りを、少なくとも1本以上の樹脂被覆された導体線により捲回された伸縮性伝送線が、電子機器の筐体に設けられた伝送線取出し口に挿通し内部回路と接続されており、前記伸縮性伝送線と前記伝送線取出し口との隙間が樹脂止水体により止水されてなり、前記止水部における前記伸縮性伝送線を一端とし、前記止水部にないものを他端とする前記伸縮性伝送線を、初期破断伸長率の0.5倍伸長させた時に、前記止水部における前記芯材の外径変化率が±5%以内であることを特徴とする伸縮性伝送線付き電子機器。 A transmission line outlet that is provided in a casing of an electronic device with a stretchable transmission line wound around at least one resin-coated conductor wire around a core made of a water-impermeable elastic body Inserted into the internal circuit, the gap between the elastic transmission line and the transmission line outlet is water-stopped by a resin water stop, with the elastic transmission line in the water stop as one end, When the stretchable transmission line having the other end not in the water stop portion is extended 0.5 times the initial breaking extension rate, the outer diameter change rate of the core material in the water stop portion is ± 5%. Electronic device with elastic transmission line, characterized in that
  2.  前記伸縮性伝送線を構成する前記導体線と前記芯材との隙間が前記止水体により止水されてなる、請求項1に記載の伸縮性伝送線付き電子機器。 The electronic device with a stretchable transmission line according to claim 1, wherein a gap between the conductor wire and the core material constituting the stretchable transmission line is stopped by the waterstop.
  3.  前記止水部における前記伸縮性伝送線を一端とし、前記止水部にないものを他端とする前記伸縮性伝送線を、初期破断伸長率の0.5倍伸長させた時に、前記導体線と前記芯材の間のズレが5mm未満である、請求項1又は2に記載の伸縮性伝送線付き電子機器。 When the stretchable transmission line having one end of the stretchable transmission line in the waterstop portion and the other end not in the waterstop portion is stretched 0.5 times the initial breaking elongation rate, the conductor wire The electronic device with a stretchable transmission line according to claim 1, wherein a deviation between the core material and the core material is less than 5 mm.
  4.  前記止水部において、前記伸縮性伝送線の芯材の外径を、弛緩時の芯材外径*√{1/((100+初期破断伸長率の0.2倍)/100)}以下に細化させたものである、請求項1~3のいずれか一項に記載の伸縮性伝送線付き電子機器。 In the water stop portion, the outer diameter of the core material of the stretchable transmission line is less than or equal to the outer diameter of the core material when relaxed * √ {1 / ((100 + 0.2 times the initial breaking elongation) / 100)}. The electronic device with a stretchable transmission line according to any one of claims 1 to 3, wherein the electronic device is a thinned product.
  5.  前記止水部において、前記伸縮性伝送線の芯材の外径を、カシメ具により弛緩時の芯材外径*√{1/((100+初期破断伸長率の0.2倍)/100)}以下に細化させたものである、請求項4に記載の伸縮性伝送線付き電子機器。 In the water stop portion, the outer diameter of the core material of the stretchable transmission line is set to the outer diameter of the core material when relaxed by a caulking tool * √ {1 / ((100 + 0.2 times the initial elongation at break) / 100) } The electronic device with a stretchable transmission line according to claim 4, which has been reduced to the following.
  6.  前記伝送線取出し口の口径を、弛緩時の伸縮性伝送線外径*√{1/((100+初期破断伸長率の0.2倍)/100)}の太さ以下に細くしてなる、請求項1~3のいずれか一項に記載の伸縮性伝送線付き電子機器。 The diameter of the transmission line outlet is narrowed to a thickness equal to or less than the thickness of the elastic transmission line outer diameter * √ {1 / ((100 + 0.2 times the initial breaking elongation) / 100)} when relaxed. The electronic device with a stretchable transmission line according to any one of claims 1 to 3.
  7.  前記伸縮性伝送線を初期破断伸長率の0.5倍以上伸長させた状態で、前記止水部を形成する、請求項1~4のいずれか一項に記載の伸縮性伝送線付き電子機器の製造方法。 The electronic device with a stretchable transmission line according to any one of claims 1 to 4, wherein the water stop portion is formed in a state where the stretchable transmission line is stretched by 0.5 times or more of an initial breaking elongation rate. Manufacturing method.
  8.  水非浸透性の弾性体からなる芯材の周りを、少なくとも1本以上の樹脂被覆された導体線により捲回された伸縮性伝送線が接続された電子機器であって、前記電子機器の筐体内部に、前記筐体面と防水性の内壁により仕切られた空間が形成され、前記伸縮性伝送線が、前記筐体面に設けられた伝送線取出し口1から前記内壁に設けられた伝送線取出し口2に挿通し、さらに内部回路と接続されており、前記伸縮性伝送線と前記伝送線取出し口2との隙間が樹脂止水体により止水されてなり、かつ
    前記空間内にある前記伸縮性伝送線の一部分が前記筐体内に固定されていることを特徴とする伸縮性伝送線付き電子機器。
    An electronic device in which a stretchable transmission line wound by at least one resin-coated conductor wire is connected around a core made of a water-impermeable elastic body, the housing of the electronic device A space partitioned by the casing surface and a waterproof inner wall is formed inside the body, and the stretchable transmission line is taken out from the transmission line outlet 1 provided on the casing surface. The stretchable material is inserted through the opening 2 and connected to an internal circuit, and the gap between the stretchable transmission line and the transmission line outlet 2 is stopped by a resin waterstop and is in the space. An electronic device with a stretchable transmission line, wherein a part of the transmission line is fixed in the casing.
  9.  前記伸縮性伝送線を構成する前記導体線と前記芯材との隙間が前記止水体により止水されてなる、請求項8に記載の伸縮性伝送線付き電子機器。 The electronic device with a stretchable transmission line according to claim 8, wherein a gap between the conductor wire and the core material constituting the stretchable transmission line is stopped by the waterstop.
  10.  前記伸縮性伝送線の一部分が、前記筐体内に設けられた突起に結び付けられ固定されている、請求項8又は9に記載の伸縮性伝送線付き電子機器。 10. The electronic device with a stretchable transmission line according to claim 8 or 9, wherein a part of the stretchable transmission line is connected and fixed to a protrusion provided in the housing.
  11.  前記伸縮性伝送線の一部分に結び目が形成され固定されている、請求項8又は9に記載の伸縮性伝送線付き電子機器。 10. The electronic device with a stretchable transmission line according to claim 8 or 9, wherein a knot is formed and fixed to a part of the stretchable transmission line.
  12.  前記導体線の周りの少なくとも一部が、繊維層によりさらに被覆されたものである、請求項1~6、8~11のいずれか一項に記載の伸縮性伝送線付き電子機器。 The electronic device with a stretchable transmission line according to any one of claims 1 to 6, and 8 to 11, wherein at least a part of the periphery of the conductor wire is further covered with a fiber layer.
  13.  前記繊維層の少なくとも一部が溶融または溶解されている、請求項12に記載の伸縮性伝送線付き電子機器。 The electronic device with a stretchable transmission line according to claim 12, wherein at least a part of the fiber layer is melted or dissolved.
PCT/JP2017/020326 2017-05-31 2017-05-31 Electronic apparatus equipped with stretchable transmission line and method for manufacturing same WO2018220765A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61163513A (en) * 1985-01-14 1986-07-24 丸一産業株式会社 Communication cable
JP2001168368A (en) * 1999-12-09 2001-06-22 Kanegafuchi Chem Ind Co Ltd Terminal box
JP2013183529A (en) * 2012-03-01 2013-09-12 Jtekt Corp Waterproof structure of electronic unit
JP2016021312A (en) * 2014-07-14 2016-02-04 旭化成せんい株式会社 Terminally worked flexible transmission body

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61163513A (en) * 1985-01-14 1986-07-24 丸一産業株式会社 Communication cable
JP2001168368A (en) * 1999-12-09 2001-06-22 Kanegafuchi Chem Ind Co Ltd Terminal box
JP2013183529A (en) * 2012-03-01 2013-09-12 Jtekt Corp Waterproof structure of electronic unit
JP2016021312A (en) * 2014-07-14 2016-02-04 旭化成せんい株式会社 Terminally worked flexible transmission body

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