WO2018214593A1 - Wavelength conversion device - Google Patents

Wavelength conversion device Download PDF

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Publication number
WO2018214593A1
WO2018214593A1 PCT/CN2018/074750 CN2018074750W WO2018214593A1 WO 2018214593 A1 WO2018214593 A1 WO 2018214593A1 CN 2018074750 W CN2018074750 W CN 2018074750W WO 2018214593 A1 WO2018214593 A1 WO 2018214593A1
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Prior art keywords
layer
incident
light
wavelength conversion
fluorescent
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PCT/CN2018/074750
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French (fr)
Chinese (zh)
Inventor
陈雨叁
李乾
许颜正
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深圳市光峰光电技术有限公司
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Publication of WO2018214593A1 publication Critical patent/WO2018214593A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/502Cooling arrangements characterised by the adaptation for cooling of specific components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V9/00Elements for modifying spectral properties, polarisation or intensity of the light emitted, e.g. filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V9/00Elements for modifying spectral properties, polarisation or intensity of the light emitted, e.g. filters
    • F21V9/40Elements for modifying spectral properties, polarisation or intensity of the light emitted, e.g. filters with provision for controlling spectral properties, e.g. colour, or intensity

Abstract

A wavelength conversion device, comprising: an incident layer (101), a fluorescent layer (102), and an emergent layer (103). The incident layer (101) is disposed at the side of the fluorescent layer (102) distant from the emergent layer (103), and comprises an incident film guiding incident light into the wavelength conversion device; the fluorescent layer (102) comprises a wavelength conversion material; the emergent layer (103) is disposed on the fluorescent layer (102), and comprises an light filtering unit array consisting of a plurality of light filtering units of which the borders are closely connected to each other; when the wavelength conversion material in the fluorescent layer (102) is illuminated by the incident light entering through the incident layer (101), the wavelength conversion material is excited to emit light of different wavelengths, and mixed light formed by mixing the emitted light and the incident light exits from the wavelength conversion device through the light filtering unit array. The wavelength conversion device achieves high light exit efficiency per unit area, and good uniformity of the color and luminance of the emergent light.

Description

波长转换装置Wavelength conversion device 技术领域Technical field
本实用新型涉及显示及照明技术领域,尤其涉及一种波长转换装置。The utility model relates to the technical field of display and illumination, in particular to a wavelength conversion device.
 
背景技术Background technique
相关技术方案中,大多数阵列波长转换发光装置中,需要在两个发光单元之间添加反射式格栅,以解决发光单元中间光的串扰问题。并且,欲得到不同波长的单色光需要在反射式格栅中填充不同的荧光材料,这种技术方案在制作工艺上较为复杂,实现起来难度较高。且在格栅的宽度较大的情况下,格栅所占面积占据了单位面积内较大比例,使单位面积内的发光面积减小,会降低单位面积的出光效率;在格栅较小的情况下,对加工的精度要求较高,相关技术中很难达到。因此,在同样面积大小的情况下,如何提高单位面积内发光面积的占比、增加出光效率是亟待解决的问题。In the related art solution, in most array wavelength conversion light-emitting devices, a reflective grating needs to be added between two light-emitting units to solve the crosstalk problem of the intermediate light of the light-emitting unit. Moreover, in order to obtain monochromatic light of different wavelengths, it is necessary to fill different reflective materials in the reflective grid. This technical solution is complicated in the manufacturing process and is difficult to implement. Moreover, in the case where the width of the grid is large, the area occupied by the grid occupies a large proportion in a unit area, so that the light-emitting area per unit area is reduced, which reduces the light-emitting efficiency per unit area; In the case, the precision of the processing is high, which is difficult to achieve in the related art. Therefore, in the case of the same area size, how to increase the proportion of the light-emitting area per unit area and increase the light-emitting efficiency are urgent problems to be solved.
技术问题technical problem
技术问题technical problem
有鉴于此,本实用新型要解决的技术问题是,如何提高单位面积内发光面积的占比、增加出光效率。In view of this, the technical problem to be solved by the present invention is how to increase the proportion of the light-emitting area per unit area and increase the light-emitting efficiency.
 
 
技术解决方案Technical solution
解决方案solution
为了解决上述技术问题,根据本实用新型的一实施例,提供了一种波长转换装置,包括:入射层、荧光层和出射层,所述入射层设置在所述荧光层上远离所述出射层的一侧,所述入射层包括入射膜,用于引导入射光进入所述波长转换装置;所述荧光层包括波长转换材料,用于将至少部分所述入射光转换成不同波长的发射光;所述出射层设置在所述荧光层上,包括由多个边界紧密相接的滤光单元组成的滤光单元阵列;In order to solve the above technical problem, according to an embodiment of the present invention, a wavelength conversion device is provided, including: an incident layer, a fluorescent layer, and an exit layer, wherein the incident layer is disposed on the fluorescent layer away from the exit layer a side of the incident layer comprising an incident film for directing incident light into the wavelength conversion device; the phosphor layer comprising a wavelength converting material for converting at least a portion of the incident light into emitted light of a different wavelength; The emission layer is disposed on the fluorescent layer, and comprises an array of filter units composed of a plurality of filter units closely connected to each other;
其中,在经由所述入射层进入的所述入射光照射到所述荧光层中的波长转换材料上的情况下,所述波长转换材料被激发而发出不同波长的发射光,所述发射光与所述入射光混合形成的混合光经由所述滤光单元阵列从所述波长转换装置发出。Wherein, in the case where the incident light entering through the incident layer is irradiated onto the wavelength conversion material in the fluorescent layer, the wavelength converting material is excited to emit emitted light of different wavelengths, the emitted light and The mixed light formed by the mixing of the incident light is emitted from the wavelength conversion device via the filter unit array.
在一种可能的实现方式中,所述入射层与所述荧光层紧密接触。In a possible implementation, the incident layer is in close contact with the fluorescent layer.
在一种可能的实现方式中,还包括介质层,所述介质层包覆所述荧光层表面中未与所述入射层和所述出射层接触的区域,所述介质层用以反射所述发射光和/或所述入射光。In a possible implementation, the method further includes a dielectric layer covering a region of the surface of the phosphor layer that is not in contact with the incident layer and the exit layer, the dielectric layer for reflecting the Light and/or the incident light is emitted.
在一种可能的实现方式中,还包括介质层,所述介质层设置在所述荧光层上远离所述出射层的一侧,所述介质层位于所述入射层与所述荧光层之间,所述介质层用以反射所述发射光和/或所述入射光。In a possible implementation, the method further includes a dielectric layer disposed on a side of the fluorescent layer away from the exit layer, the dielectric layer being located between the incident layer and the fluorescent layer The dielectric layer is configured to reflect the emitted light and/or the incident light.
在一种可能的实现方式中,还包括介质层,所述介质层设置在所述荧光层上远离所述出射层的一侧,所述介质层包括通孔,所述入射层容置于所述通孔,所述介质层用以反射所述发射光和/或所述入射光。In a possible implementation, the method further includes a dielectric layer disposed on a side of the fluorescent layer away from the exit layer, the dielectric layer includes a through hole, and the incident layer is disposed in the The through hole, the dielectric layer is for reflecting the emitted light and/or the incident light.
在一种可能的实现方式中,所述介质层包括空气间隙、反射膜和镀有反射膜的第一透明基板中的至少一种,其中,所述反射膜反射所述发射光和/或所述入射光。In a possible implementation manner, the dielectric layer includes at least one of an air gap, a reflective film, and a first transparent substrate coated with a reflective film, wherein the reflective film reflects the emitted light and/or The incident light is described.
在一种可能的实现方式中,还包括:散热边框,封装所述入射层、所述荧光层和所述出射层,或封装所述介质层,以使所述入射光能够从所述入射层进入,从所述出射层发出。In a possible implementation, the method further includes: a heat dissipation frame, encapsulating the incident layer, the fluorescent layer, and the exit layer, or encapsulating the dielectric layer to enable the incident light to pass from the incident layer Enter, from the exit layer.
在一种可能的实现方式中,在所述反射膜镀制在所述第一透明基板上远离所述荧光层一侧的情况下,所述第一透明基板的厚度小于或等于0.35mm;或在所述反射膜镀制在所述第一透明基板上靠近所述荧光层一侧的情况下,所述第一透明基板的厚度小于或等于5mm。In a possible implementation manner, in a case where the reflective film is plated on a side of the first transparent substrate away from the fluorescent layer, the thickness of the first transparent substrate is less than or equal to 0.35 mm; or In the case where the reflective film is plated on the first transparent substrate near the side of the fluorescent layer, the thickness of the first transparent substrate is less than or equal to 5 mm.
在一种可能的实现方式中,所述反射膜为金属反射膜,所述金属反射膜的厚度为500nm~2000nm。In a possible implementation manner, the reflective film is a metal reflective film, and the metal reflective film has a thickness of 500 nm to 2000 nm.
在一种可能的实现方式中,所述反射膜为电介质反射膜,所述电介质反射膜与相邻层的界面之间存在空气间隙。In a possible implementation manner, the reflective film is a dielectric reflective film, and an air gap exists between the dielectric reflective film and an interface of an adjacent layer.
在一种可能的实现方式中,所述入射膜透射入射角度小于或等于预定角度阈值的所述入射光,反射入射角度大于所述预定角度阈值的所述入射光,所述预定角度阈值为7°。In a possible implementation manner, the incident film transmits the incident light whose incident angle is less than or equal to a predetermined angle threshold, and reflects the incident light whose incident angle is greater than the predetermined angle threshold, and the predetermined angle threshold is 7 °.
在一种可能的实现方式中,所述滤光单元包括红色滤光单元、蓝色滤光单元、绿色滤光单元和黄色滤光单元中的至少两种,且组成边界紧密相接的滤光单元阵列的各个所述滤光单元呈周期性排布。In a possible implementation manner, the filter unit includes at least two of a red filter unit, a blue filter unit, a green filter unit, and a yellow filter unit, and the filters that closely form a boundary are closely connected. Each of the filter units of the cell array is periodically arranged.
在一种可能的实现方式中,所述滤光单元为滤光膜,所述滤光膜镀制在所述荧光层上。In a possible implementation manner, the filter unit is a filter film, and the filter film is plated on the phosphor layer.
在一种可能的实现方式中,所述出射层还包括第二透明基板,所述滤光单元设置在第二透明基板上,所述第二透明基板厚度小于或等于0.35mm,所述滤光单元为滤光膜,所述滤光膜镀制在所述第二透明基板上。In a possible implementation manner, the exit layer further includes a second transparent substrate, the filter unit is disposed on the second transparent substrate, and the second transparent substrate has a thickness less than or equal to 0.35 mm, and the filtering The unit is a filter film, and the filter film is plated on the second transparent substrate.
在一种可能的实现方式中,所述散热边框的材料包括蓝宝石、氮化铝、硅、氧化铝、金属铝和铜中的至少一种,所述散热边框的厚度为0.3mm~2mm。In a possible implementation manner, the material of the heat dissipation frame includes at least one of sapphire, aluminum nitride, silicon, aluminum oxide, aluminum metal, and copper, and the heat dissipation frame has a thickness of 0.3 mm to 2 mm.
在一种可能的实现方式中,所述波长转换材料包括荧光粉、量子点和荧光染料中的至少一种,所述荧光层的厚度为0.3mm~0.5mm。In a possible implementation manner, the wavelength converting material comprises at least one of a phosphor, a quantum dot and a fluorescent dye, and the fluorescent layer has a thickness of 0.3 mm to 0.5 mm.
 
有益效果Beneficial effect
有益效果Beneficial effect
本实用新型所提供的波长转换装置,经由入射层进入的入射光照射到荧光层中的波长转换材料上,波长转换材料被激发而发出不同波长的发射光,发射光与入射光混合经由滤光单元阵列发出,单位面积的出光效率高,发出的光的颜色和亮度的均匀性好,且装置的加工工艺简单。According to the wavelength conversion device provided by the present invention, incident light entering through the incident layer is irradiated onto the wavelength conversion material in the fluorescent layer, and the wavelength conversion material is excited to emit emitted light of different wavelengths, and the emitted light and the incident light are mixed through the filter. The cell array is emitted, the light-emitting efficiency per unit area is high, the uniformity of the color and brightness of the emitted light is good, and the processing technology of the device is simple.
根据下面参考附图对示例性实施例的详细说明,本实用新型的其它特征及方面将变得清楚。Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments.
附图说明DRAWINGS
包含在说明书中并且构成说明书的一部分的附图与说明书一起示出了本实用新型的示例性实施例、特征和方面,并且用于解释本实用新型的原理。The accompanying drawings, which are incorporated in FIG
图1示出根据本实用新型一实施例的波长转换装置的剖视图;1 shows a cross-sectional view of a wavelength conversion device in accordance with an embodiment of the present invention;
图2示出根据本实用新型一实施例的一示例性波长转换装置的剖视图;2 shows a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention;
图3示出根据本实用新型一实施例的一示例性波长转换装置的后视图;FIG. 3 illustrates a rear view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention; FIG.
图4示出根据本实用新型一实施例的一示例性波长转换装置的正视图;4 shows a front view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention;
图5示出根据本实用新型一实施例的一示例性波长转换装置的剖视图;FIG. 5 illustrates a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention; FIG.
图6示出根据本实用新型一实施例的一示例性波长转换装置的剖视图;6 shows a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention;
图7示出根据本实用新型一实施例的一示例性波长转换装置的剖视图;FIG. 7 illustrates a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention;
图8示出根据本实用新型一实施例的一示例性波长转换装置的剖视图;FIG. 8 illustrates a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention;
图9示出根据本实用新型一实施例的一示例性波长转换装置的剖视图;9 shows a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention;
图10示出根据本实用新型一实施例的一示例性波长转换装置的剖视图;Figure 10 illustrates a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention;
图11示出根据本实用新型一实施例的一示例性波长转换装置的剖视图;11 shows a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention;
图12示出根据本实用新型一实施例的一示例性波长转换装置的剖视图;12 shows a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention;
图13示出根据本实用新型一实施例的一示例性波长转换装置的剖视图;Figure 13 shows a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention;
图14示出根据本实用新型一实施例的一示例性波长转换装置的剖视图;Figure 14 illustrates a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention;
图15示出根据本实用新型一实施例的一示例性波长转换装置的剖视图;Figure 15 shows a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention;
图16示出根据本实用新型一实施例的一示例性波长转换装置的剖视图。16 shows a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention.
 
本发明的实施方式Embodiments of the invention
以下将参考附图详细说明本实用新型的各种示例性实施例、特征和方面。附图中相同的附图标记表示功能相同或相似的元件。尽管在附图中示出了实施例的各种方面,但是除非特别指出,不必按比例绘制附图。Various exemplary embodiments, features, and aspects of the invention are described in detail below with reference to the drawings. The same reference numerals in the drawings denote the same or similar elements. Although the various aspects of the embodiments are illustrated in the drawings, the drawings are not necessarily drawn to scale unless otherwise indicated.
在这里专用的词“示例性”意为“用作例子、实施例或说明性”。这里作为“示例性”所说明的任何实施例不必解释为优于或好于其它实施例。The word "exemplary" is used exclusively herein to mean "serving as an example, embodiment, or illustrative." Any embodiment described herein as "exemplary" is not necessarily to be construed as preferred or preferred.
另外,为了更好的说明本实用新型,在下文的具体实施方式中给出了众多的具体细节。本领域技术人员应当理解,没有某些具体细节,本实用新型同样可以实施。在一些实例中,对于本领域技术人员熟知的方法、手段、元件和电路未作详细描述,以便于凸显本实用新型的主旨。In addition, numerous specific details are set forth in the Detailed Description of the <RTIgt; Those skilled in the art will appreciate that the present invention may be practiced without some specific details. In some instances, methods, means, components, and circuits that are well known to those skilled in the art are not described in detail in order to facilitate the invention.
实施例Example 11
图1示出根据本实用新型一实施例的一示例性波长转换装置的剖视图。如图1所示,该波长转换装置可以包括入射层101、荧光层102和出射层103。1 shows a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention. As shown in FIG. 1, the wavelength conversion device may include an incident layer 101, a fluorescent layer 102, and an exit layer 103.
入射层101设置在荧光层102上远离出射层103的一侧,入射层101包括入射膜,用于引导入射光进入波长转换装置;荧光层102包括波长转换材料,用于将入射光转换成不同波长的发射光;出射层103设置在荧光层102上,包括由多个边界紧密相接的滤光单元组成的滤光单元阵列。The incident layer 101 is disposed on a side of the phosphor layer 102 remote from the exit layer 103, and the incident layer 101 includes an incident film for guiding incident light into the wavelength conversion device; the phosphor layer 102 includes a wavelength converting material for converting the incident light into a different one. The emitted light of the wavelength; the exit layer 103 is disposed on the fluorescent layer 102, and includes an array of filter units composed of a plurality of filter units closely connected to each other.
其中,在经由入射层101进入的入射光照射到荧光层102中的波长转换材料上的情况下,波长转换材料被激发而发出不同波长的发射光,发射光与入射光混合形成的混合光经由滤光单元阵列从波长转换装置发出。Wherein, in the case where incident light entering through the incident layer 101 is irradiated onto the wavelength conversion material in the fluorescent layer 102, the wavelength converting material is excited to emit emitted light of different wavelengths, and the mixed light formed by mixing the emitted light and the incident light is via The filter unit array is emitted from the wavelength conversion device.
作为本实施例的一个示例,入射光可以为蓝光或紫外光。例如,可以为波长范围在445nm~465nm的蓝光。As an example of the present embodiment, the incident light may be blue light or ultraviolet light. For example, it may be blue light having a wavelength ranging from 445 nm to 465 nm.
在一种可能的实现方式中,图2示出根据本实用新型一实施例的一示例性波长转换装置的剖视图。如图2所示,该装置还可以包括:散热边框104,用于封装入射层101、荧光层102和出射层103,以使入射光能够从入射层101进入,从出射层103发出。In one possible implementation, FIG. 2 illustrates a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention. As shown in FIG. 2, the apparatus may further include a heat dissipation frame 104 for encapsulating the incident layer 101, the phosphor layer 102, and the emission layer 103 to enable incident light to enter from the incident layer 101 and be emitted from the exit layer 103.
需要说明的是,散热边框104可以有多种封装入射层101、荧光层102和出射层103的方式。例如,当入射层101、荧光层102和出射层103形状、面积均相同的情况下,散热边框104可以仅封装入射层101、荧光层102和出射层103的侧边,也可以连同入射层101的一部分入射面和出射层103的一部分出射面一同封装。It should be noted that the heat dissipation frame 104 may have a plurality of ways of encapsulating the incident layer 101, the fluorescent layer 102, and the exit layer 103. For example, when the shape and the area of the incident layer 101, the fluorescent layer 102, and the exit layer 103 are the same, the heat dissipation frame 104 may only encapsulate the sides of the incident layer 101, the fluorescent layer 102, and the exit layer 103, or may be combined with the incident layer 101. A part of the incident surface is encapsulated together with a part of the exit surface of the exit layer 103.
当入射层101和出射层103的形状与荧光层102相同,而面积小于荧光层102面积的情况下,散热边框104则可以封装入射层101、荧光层102、出射层103的侧边以及荧光层102上未被入射层101、荧光层102正投影区域覆盖部分;When the shape of the incident layer 101 and the exit layer 103 is the same as that of the fluorescent layer 102, and the area is smaller than the area of the fluorescent layer 102, the heat-dissipating frame 104 can encapsulate the side of the incident layer 101, the fluorescent layer 102, the exit layer 103, and the fluorescent layer. 102 is not covered by the incident layer 101, the fluorescent layer 102 orthographic projection area;
当然,还有其他情形,如入射层101和荧光层102的形状、面积相同,而出射层103和荧光层103形状相同,面积小于荧光层102面积的情况;或者,出射层103和荧光层102的形状、面积相同,而入射层101和荧光层103形状相同、面积小于荧光层102面积的情况;或者,入射层101、荧光层102和出射层103的形状均不同、面积不同的情况。散热边框104封装入射层101、荧光层102、出射层103的方式可参考上述封装结构,只要使入射光能够从入射层101进入,从出射层103发出即可,此处不再赘述。Of course, there are other cases, such as the shape and area of the incident layer 101 and the fluorescent layer 102 being the same, and the shape of the exit layer 103 and the fluorescent layer 103 are the same, the area is smaller than the area of the fluorescent layer 102; or, the exit layer 103 and the fluorescent layer 102 The shape and the area are the same, and the incident layer 101 and the fluorescent layer 103 have the same shape and the area is smaller than the area of the fluorescent layer 102. Alternatively, the shapes of the incident layer 101, the fluorescent layer 102, and the emission layer 103 are different and the areas are different. For the manner in which the heat dissipation frame 104 encapsulates the incident layer 101, the fluorescent layer 102, and the emission layer 103, reference may be made to the above package structure, as long as incident light can be incident from the incident layer 101, and is emitted from the emission layer 103, and details are not described herein.
作为本实施例的一个示例,图3示出根据本实用新型一实施例的一示例性波长转换装置的后视图;图4示出根据本实用新型一实施例的一示例性波长转换装置的正视图。如图3所示,散热边框104可以不包覆入射层101。或者散热边框104还可以包覆入射层101的部分,例如,包覆入射层101的四周。这样,可以保证入射光可以从入射层101进入。如图4所示,散热边框104可以不包覆出射层103。或者散热边框104还可以包覆出射层103的部分区域,例如,包覆出射层103的四周。这样,可以保证混合光可以从出射层103发出。As an example of the present embodiment, FIG. 3 illustrates a rear view of an exemplary wavelength conversion device according to an embodiment of the present invention; and FIG. 4 illustrates a front view of an exemplary wavelength conversion device according to an embodiment of the present invention. Figure. As shown in FIG. 3, the heat dissipation frame 104 may not cover the incident layer 101. Or the heat dissipation frame 104 may also cover a portion of the incident layer 101, for example, to cover the periphery of the incident layer 101. In this way, it is ensured that incident light can enter from the incident layer 101. As shown in FIG. 4, the heat dissipation frame 104 may not cover the emission layer 103. Alternatively, the heat-dissipating bezel 104 may also cover a portion of the exit layer 103, for example, to cover the periphery of the exit layer 103. In this way, it is ensured that the mixed light can be emitted from the exit layer 103.
在一种可能的实现方式中,如图2所示,设置在荧光层102上远离出射层103的一侧的入射层101可以与荧光层102紧密接触。In one possible implementation, as shown in FIG. 2, the incident layer 101 disposed on the side of the phosphor layer 102 remote from the exit layer 103 may be in close contact with the phosphor layer 102.
在一种可能的实现方式中,入射膜透射入射角度小于或等于预定角度阈值的入射光,反射入射角度大于预定角度阈值的入射光,预定角度阈值可以为7°。In a possible implementation manner, the incident film transmits incident light having an incident angle less than or equal to a predetermined angle threshold, and reflects incident light having an incident angle greater than a predetermined angle threshold, and the predetermined angle threshold may be 7°.
作为该实现方式的一个示例,可以根据产品的要求调整入射层101的特性(例如对入射层101的材料、厚度等进行调整),从而调整角度阈值,本实用新型对此不作限定。As an example of the implementation, the characteristics of the incident layer 101 (for example, adjusting the material, thickness, and the like of the incident layer 101) can be adjusted according to the requirements of the product, thereby adjusting the angle threshold, which is not limited by the present invention.
在一种可能的实现方式中,波长转换材料可以包括荧光粉、量子点和荧光染料中的至少一种,荧光层102的厚度可以为0.3mm~0.5mm。In a possible implementation manner, the wavelength converting material may include at least one of a phosphor, a quantum dot, and a fluorescent dye, and the fluorescent layer 102 may have a thickness of 0.3 mm to 0.5 mm.
作为该实现方式的一个示例,荧光层102内的波长转换材料可以吸收入射光,可以通过调节荧光层102的厚度来调节混合光的色温偏差。荧光层102越厚,吸收的入射光越多,混合光的色温偏差越大;荧光层102越薄,吸收的入射光越少,混合光的色温偏差越小。As an example of this implementation, the wavelength converting material within the phosphor layer 102 can absorb incident light, and the color temperature deviation of the mixed light can be adjusted by adjusting the thickness of the phosphor layer 102. The thicker the fluorescent layer 102, the more incident light is absorbed, and the greater the color temperature deviation of the mixed light; the thinner the fluorescent layer 102, the less incident light is absorbed, and the smaller the color temperature deviation of the mixed light.
作为该实现方式的一个示例,荧光层102还可以是YAG:Ce纯相陶瓷或YAG:Ce单晶。其中,YAG:Ce纯相陶瓷可以是氧化铝和YAG:Ce构成的透明纯相陶瓷,YAG:Ce单晶可以是氧化铝和YAG:Ce构成的单晶;荧光层102还可以是YAG:Ce和氧化铝的复相陶瓷。需要说明的是,荧光层102内的波长转换材料还可以是其他发射光谱较宽的波长转换材料,在此不作限定。As an example of this implementation, the phosphor layer 102 may also be a YAG:Ce pure phase ceramic or a YAG:Ce single crystal. Wherein, the YAG:Ce pure phase ceramic may be a transparent pure phase ceramic composed of alumina and YAG:Ce, the YAG:Ce single crystal may be a single crystal composed of alumina and YAG:Ce; the fluorescent layer 102 may also be YAG:Ce Multiphase ceramics with alumina. It should be noted that the wavelength conversion material in the fluorescent layer 102 may be other wavelength conversion materials having a wider emission spectrum, which is not limited herein.
在一种可能的实现方式中,滤光单元可以包括红色滤光单元103-R、蓝色滤光单元103-B、绿色滤光单元103-G和黄色滤光单元103-Y中的至少两种,且组成边界紧密相接的滤光单元阵列的各个滤光单元呈周期性排布。In a possible implementation manner, the filter unit may include at least two of the red filter unit 103-R, the blue filter unit 103-B, the green filter unit 103-G, and the yellow filter unit 103-Y. The filter units of the filter unit arrays that form closely spaced boundaries are arranged periodically.
作为该实现方式的一个示例,如图4所示,在滤光单元包括红色滤光单元103-R、蓝色滤光单元103-B、绿色滤光单元103-G和黄色滤光单元103-Y的情况下,各滤光单元可以按照如图4所示的形式周期性排布。需要说明的是,本领域技术人员可以根据实际需求设置各滤光单元的周期性排布方式,在此不作限定。滤光单元阵列中的各滤光单元的可以采用RGBY(红绿蓝黄)方式进行排列(如图4所示),也可以采用RGGB(红绿绿蓝)、RGBB(红绿蓝蓝)等方式进行排列,可以根据产品要求进行设定,本实用新型对此不作限制。As an example of this implementation, as shown in FIG. 4, the filter unit includes a red filter unit 103-R, a blue filter unit 103-B, a green filter unit 103-G, and a yellow filter unit 103- In the case of Y, each of the filter units can be periodically arranged in the form shown in FIG. It should be noted that, the person skilled in the art can set the periodic arrangement manner of each filter unit according to actual needs, which is not limited herein. Each filter unit in the filter unit array can be arranged by RGBY (red, green, blue and yellow) (as shown in FIG. 4), or RGGB (red, green, blue and blue), RGBB (red, green, blue), etc. Arrangement can be made according to product requirements, and the present invention does not limit this.
作为该实现方式的一个示例,在滤光单元阵列的作用下,经由出射层102出射的混合光可以为按照RGB(RGB色彩模式,一种颜色标准)划分的阵列式白光。可以通过调整各滤光单元的面积占比来调整阵列式白光的色温、亮度和颜色,滤光单元的面积占比为滤光单元的面积与出射层103的面积的比值。As an example of this implementation, under the action of the filter unit array, the mixed light emitted through the exit layer 102 may be array white light divided according to RGB (RGB color mode, one color standard). The color temperature, brightness, and color of the array white light can be adjusted by adjusting the area ratio of each of the filter units, and the area ratio of the filter unit is the ratio of the area of the filter unit to the area of the exit layer 103.
在一种可能的实现方式中,滤光单元可以为滤光膜,滤光膜可以镀制在荧光层102上。In one possible implementation, the filter unit may be a filter film, and the filter film may be plated on the phosphor layer 102.
作为该实现方式的一个示例,可以通过多次掩膜、分区域镀制的方式将滤光膜镀制在荧光层102上远离入射层101的一侧。可以根据滤光膜中不同滤光单元所用材料的镀制温度由高到低的顺序依次镀制各滤光单元,以实现滤光膜的有序无损镀制。As an example of this implementation, the filter film may be plated on the side of the phosphor layer 102 remote from the incident layer 101 by multiple masking, sub-region plating. The filter units can be sequentially plated according to the plating temperature of the materials used in different filter units in the filter film from high to low, so as to achieve orderly non-destructive plating of the filter film.
在一种可能的实现方式中,出射层103还可以包括第二透明基板,所述滤光单元设置在第二透明基板上,第二透明基板厚度小于或等于0.35mm,所述滤光单元为滤光膜,所述滤光膜镀制在所述第二透明基板上。In a possible implementation manner, the exit layer 103 may further include a second transparent substrate, the filter unit is disposed on the second transparent substrate, and the second transparent substrate has a thickness of less than or equal to 0.35 mm, and the filter unit is a filter film, the filter film being plated on the second transparent substrate.
作为该实现方式的一个示例,第二透明基板的材料可以包括蓝宝石片和/或光学玻璃,其厚度可以为0.1mm~0.3mm。混合光在第二透明基板内传播的过程中存在横向传播的情况,即第二透明基板存在侧向导光的现象。若第二透明基板过厚,则侧向导光明显,光损失严重。因此,第二透明基板的厚度可以根据光损失和加工工艺确定,在加工工艺允许的情况下,保证较少的光损失。As an example of this implementation, the material of the second transparent substrate may include a sapphire sheet and/or an optical glass, which may have a thickness of 0.1 mm to 0.3 mm. There is a case of lateral propagation during the propagation of the mixed light in the second transparent substrate, that is, the second transparent substrate has a side guiding light phenomenon. If the second transparent substrate is too thick, the side guiding light is conspicuous and the light loss is severe. Therefore, the thickness of the second transparent substrate can be determined according to the light loss and the processing process, and less light loss is ensured if the processing allows.
作为该实现方式的一个示例,在出射层103为镀有滤光膜的第二透明基板的情况下,可以利用硅胶等透明高导热粘结材料将出射层103与荧光层102无缝胶接在一起。As an example of the implementation, in a case where the emission layer 103 is a second transparent substrate coated with a filter film, the emission layer 103 and the fluorescent layer 102 can be seamlessly bonded by using a transparent high thermal conductive bonding material such as silica gel. together.
在一种可能的实现方式中,如图2所示,出射层103的面积可以小于荧光层102的面积。图5示出根据本实用新型一实施例的一示例性波长转换装置的剖视图,如图5所示,出射层103的面积还可以等于荧光层102的面积。这样,可以保证由发射光与入射光混合形成的出射光能从出射层103发出,使得最终从波长转换装置发出的光均经过出射层103。In one possible implementation, as shown in FIG. 2, the area of the exit layer 103 may be smaller than the area of the phosphor layer 102. 5 illustrates a cross-sectional view of an exemplary wavelength conversion device, as shown in FIG. 5, the area of the exit layer 103 may also be equal to the area of the phosphor layer 102, in accordance with an embodiment of the present invention. Thus, it can be ensured that the emitted light energy formed by the mixing of the emitted light and the incident light is emitted from the exit layer 103, so that the light finally emitted from the wavelength conversion device passes through the exit layer 103.
图6示出根据本实用新型一实施例的一示例性波长转换装置的剖视图,图7示出根据本实用新型一实施例的一示例性波长转换装置的剖视图。6 shows a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention, and FIG. 7 illustrates a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention.
在一种可能的实现方式中,如图6、图7所示,入射层101的面积可以小于或等于荧光层102的面积。这样,可以使从入射层101进入荧光层102的入射光均能照射到荧光层102中的波长转换材料上。In one possible implementation, as shown in FIGS. 6 and 7 , the area of the incident layer 101 may be less than or equal to the area of the phosphor layer 102 . In this way, incident light entering the phosphor layer 102 from the incident layer 101 can be irradiated onto the wavelength conversion material in the phosphor layer 102.
在一种可能的实现方式中,入射层101的面积可以大于或等于入射光在入射层101的入光面上显示的光斑的面积。这样,可以使得尽量多的入射光入射到入射层101的入光面上,避免入射光的损失,提高出光效率。In one possible implementation, the area of the incident layer 101 may be greater than or equal to the area of the spot of the incident light that is displayed on the light incident surface of the incident layer 101. In this way, as much incident light as possible can be incident on the light incident surface of the incident layer 101, thereby avoiding loss of incident light and improving light extraction efficiency.
图8示出根据本实用新型一实施例的一示例性波长转换装置的剖视图,图9示出根据本实用新型一实施例的一示例性波长转换装置的剖视图。FIG. 8 illustrates a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention, and FIG. 9 illustrates a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention.
在一种可能的实现方式中,如图8和图9所示,入射层101的面积可以小于或等于荧光层102的面积,该装置还可以包括介质层105,介质层105设置在荧光层102上远离出射层103的一侧,介质层105包括通孔,入射层101容置于通孔,介质层105用以反射发射光和/或入射光。In a possible implementation manner, as shown in FIG. 8 and FIG. 9 , the area of the incident layer 101 may be less than or equal to the area of the fluorescent layer 102 , the device may further include a dielectric layer 105 disposed on the fluorescent layer 102 . On the side away from the exit layer 103, the dielectric layer 105 includes a via hole, and the incident layer 101 is accommodated in the via hole, and the dielectric layer 105 is used to reflect the emitted light and/or the incident light.
作为该实现方式的一个示例,介质层105可以与荧光层102紧密接触,介质层可以是反射发射光的功能层,也可以是反射入射光的功能层,还可以是同时反射发射光和入射光的功能层;此外,介质层也可以是增强入射光透过的功能层。此处不作限定。As an example of the implementation, the dielectric layer 105 may be in close contact with the fluorescent layer 102. The dielectric layer may be a functional layer that reflects the emitted light, or a functional layer that reflects the incident light, or may simultaneously reflect the emitted light and the incident light. The functional layer; in addition, the dielectric layer may also be a functional layer that enhances the transmission of incident light. This is not a limitation.
作为该实现方式的一个示例,如图8所示,散热边框104可以封装入射层101、荧光层102、出射层103和介质层105,并且散热边框104可以完全包覆介质层105。如图9所示,散热边框104可以封装入射层101、荧光层102、出射层103和介质层105,但散热边框104并不完全包覆介质层105,仅包覆介质层105的侧边。需要说明的是,本领域技术人员可以根据实际需要设置散热边框104是否包覆介质层105以及在散热边框104包覆介质层105的包覆面积,在此不作限定。As an example of this implementation, as shown in FIG. 8, the heat dissipation frame 104 may encapsulate the incident layer 101, the phosphor layer 102, the exit layer 103, and the dielectric layer 105, and the heat dissipation frame 104 may completely cover the dielectric layer 105. As shown in FIG. 9, the heat dissipation frame 104 may encapsulate the incident layer 101, the fluorescent layer 102, the exit layer 103, and the dielectric layer 105, but the heat dissipation frame 104 does not completely cover the dielectric layer 105, and only covers the sides of the dielectric layer 105. It should be noted that, the person skilled in the art can set whether the heat dissipation frame 104 covers the dielectric layer 105 and the cladding area of the heat dissipation frame 104 covering the dielectric layer 105 according to actual needs, which is not limited herein.
图10示出根据本实用新型一实施例的一示例性波长转换装置的剖视图。在一种可能的实现方式中,如图10所示,该装置还可以包括介质层105,介质层105设置在荧光层102上远离出射层103的一侧,介质层105可以设置在入射层101与荧光层102之间,介质层105用以反射发射光和/或入射光。FIG. 10 illustrates a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention. In a possible implementation manner, as shown in FIG. 10, the device may further include a dielectric layer 105 disposed on a side of the phosphor layer 102 away from the exit layer 103, and the dielectric layer 105 may be disposed on the incident layer 101. Between the phosphor layer 102 and the phosphor layer 102, the dielectric layer 105 is used to reflect emitted light and/or incident light.
作为该实现方式的一个示例,如图10所示,介质层105的面积可以等于荧光层102的面积,且入射层101的面积可以小于或等于介质层105的面积,也即,入射层101的面积可以小于或等于荧光层102的面积,在此不作限定。As an example of this implementation, as shown in FIG. 10, the area of the dielectric layer 105 may be equal to the area of the fluorescent layer 102, and the area of the incident layer 101 may be less than or equal to the area of the dielectric layer 105, that is, the area of the incident layer 101. The area may be less than or equal to the area of the fluorescent layer 102, which is not limited herein.
在一种可能的实现方式中,介质层105可以包括空气间隙、反射膜和镀有反射膜的第一透明基板中的至少一种,其中,反射膜可以反射发射光和/或入射光。当选用如图8、图9所示的结构时,反射膜可以只反射发射光,也可以同时反射发射光和入射光,或只反射入射光;当选用图10所示的结构时,反射膜反射发射光。In one possible implementation, the dielectric layer 105 may include at least one of an air gap, a reflective film, and a first transparent substrate coated with a reflective film, wherein the reflective film may reflect the emitted light and/or the incident light. When the structure shown in FIG. 8 and FIG. 9 is selected, the reflective film may reflect only the emitted light, or may simultaneously reflect the emitted light and the incident light, or only the incident light; when the structure shown in FIG. 10 is selected, the reflective film Reflects the emitted light.
作为该实现方式的一个示例,第一透明基板的材料可以是蓝宝石片和/或光学玻璃。As an example of this implementation, the material of the first transparent substrate may be a sapphire sheet and/or an optical glass.
在一种可能的实现方式中,介质层105可以为仅为空气间隙,由于空气间隙相对于荧光层属于介疏质,从荧光层102出射的大角度光在荧光层102与空气间隙界面处将发生全反射,进一步提高光的利用率,增强亮度。In a possible implementation manner, the dielectric layer 105 may be only an air gap. Since the air gap is a dielectric thinner relative to the fluorescent layer, the large angle light emitted from the fluorescent layer 102 will be at the interface between the fluorescent layer 102 and the air gap. Total reflection occurs to further improve light utilization and enhance brightness.
在一种可能的实现方式中,反射膜可以为金属反射膜,金属反射膜的厚度为500nm~2000nm。In a possible implementation manner, the reflective film may be a metal reflective film, and the metal reflective film has a thickness of 500 nm to 2000 nm.
作为该实现方式的一个示例,金属反射膜的材料可以是金属铝或金属银。As an example of this implementation, the material of the metal reflective film may be metallic aluminum or metallic silver.
在一种可能的实现方式中,反射膜可以为电介质反射膜,电介质反射膜与相邻层的界面之间存在空气间隙。In a possible implementation manner, the reflective film may be a dielectric reflective film, and an air gap exists between the dielectric reflective film and an interface of an adjacent layer.
作为该实现方式的一个示例,在反射膜为电介质反射膜的情况下,电介质反射膜与入射层101之间以及电介质反射膜与荧光层102之间均需设置空气间隙。As an example of this implementation, in the case where the reflective film is a dielectric reflective film, an air gap is required between the dielectric reflective film and the incident layer 101 and between the dielectric reflective film and the fluorescent layer 102.
在一种可能的实现方式中,当镀有反射膜的第一透明基板作为介质层105时,在反射膜镀制在第一透明基板上远离荧光层102一侧的情况下,第一透明基板的厚度可以小于或等于0.35mm;或在反射膜镀制在第一透明基板上靠近荧光层102一侧的情况下,第一透明基板的厚度可以小于或等于5mm。In a possible implementation manner, when the first transparent substrate coated with the reflective film is used as the dielectric layer 105, in the case where the reflective film is plated on the first transparent substrate away from the side of the fluorescent layer 102, the first transparent substrate The thickness of the first transparent substrate may be less than or equal to 5 mm in the case where the reflective film is plated on the first transparent substrate near the side of the fluorescent layer 102.
在一种可能的实现方式中,可以将反射膜直接镀制在荧光层102上作为介质层105。这样,可以提高介质层的导热效果,降低介质层的热阻。In one possible implementation, the reflective film may be directly plated on the phosphor layer 102 as the dielectric layer 105. In this way, the heat conduction effect of the dielectric layer can be improved, and the thermal resistance of the dielectric layer can be reduced.
图11示出根据本实用新型一实施例的一示例性波长转换装置的剖视图。11 shows a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention.
在一种可能的实现方式中,如图11所示,该装置还可以包括介质层105,在入射层101与荧光层102之间设置介质层105的情况下,介质层105可以包覆荧光层102表面中未与出射层103接触的区域,散热边框104可以包覆介质层105。In a possible implementation manner, as shown in FIG. 11, the device may further include a dielectric layer 105. In the case where the dielectric layer 105 is disposed between the incident layer 101 and the fluorescent layer 102, the dielectric layer 105 may coat the fluorescent layer. In the region of the 102 surface that is not in contact with the exit layer 103, the heat dissipation frame 104 may cover the dielectric layer 105.
作为该实现方式的一个示例,如图11所示,在出射层103的面积小于荧光层102的面积的情况下,介质层105需包覆荧光层102表面中未与出射层103接触的区域,以保证介质层105可以反射荧光层102被激发出的发射光。图12示出根据本实用新型一实施例的一示例性波长转换装置的剖视图,图13示出根据本实用新型一实施例的一示例性波长转换装置的剖视图。在出射层103的面积等于荧光层102的面积的情况下,如图12所示,介质层105可以包覆荧光层102表面中未与出射层103接触的区域。在出射层103的面积等于荧光层102的面积的情况下,如图13所示,介质层105还可以包覆出射层103的侧边以及荧光层102表面中未与出射层103接触的区域。介质层105具有反射作用,可以反射荧光层102中的波长转换材料被激发产生的不同波长的发射光,本领域技术人员可以根据实际需求设置介质层105包覆荧光层102的具体方式,只要保证介质层105的反射作用即可,在此不作限定。As an example of this implementation, as shown in FIG. 11, in the case where the area of the emission layer 103 is smaller than the area of the fluorescent layer 102, the dielectric layer 105 needs to cover a region of the surface of the fluorescent layer 102 that is not in contact with the emission layer 103, In order to ensure that the dielectric layer 105 can reflect the emitted light that the phosphor layer 102 is excited. 12 shows a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention, and FIG. 13 illustrates a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention. In the case where the area of the emission layer 103 is equal to the area of the fluorescent layer 102, as shown in FIG. 12, the dielectric layer 105 may coat a region of the surface of the fluorescent layer 102 that is not in contact with the emission layer 103. In the case where the area of the emission layer 103 is equal to the area of the fluorescent layer 102, as shown in FIG. 13, the dielectric layer 105 may also coat the side of the emission layer 103 and the region of the surface of the fluorescent layer 102 that is not in contact with the emission layer 103. The dielectric layer 105 has a reflective effect, and can reflect the emitted light of different wavelengths generated by the wavelength conversion material in the fluorescent layer 102. The specific manner in which the dielectric layer 105 coats the fluorescent layer 102 can be set according to actual needs, as long as the method is ensured. The reflection of the dielectric layer 105 is sufficient, and is not limited herein.
图14示出根据本实用新型一实施例的一示例性波长转换装置的剖视图。Figure 14 shows a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention.
在一种可能的实现方式中,如图14所示,该装置还可以包括介质层105,介质层105可以包覆荧光层102表面中未与入射层101和出射层103接触的区域,介质层105用以反射发射光和/或入射光。In a possible implementation manner, as shown in FIG. 14, the device may further include a dielectric layer 105, which may cover a region of the surface of the fluorescent layer 102 that is not in contact with the incident layer 101 and the exit layer 103, and the dielectric layer 105 is for reflecting emitted light and/or incident light.
作为该实现方式的一个示例,散热边框104可以包覆介质层105。图15示出根据本实用新型一实施例的一示例性波长转换装置的剖视图,图16示出根据本实用新型一实施例的一示例性波长转换装置的剖视图。在出射层103的面积等于荧光层102的面积的情况下,如图15所示,介质层105除包覆荧光层102表面中未与入射层101和出射层103接触的区域之外,还可以包覆出射层103的侧边;或者,如图16所示,介质层105可以仅包覆荧光层102表面中未与入射层101和出射层103接触的区域,不包覆出射层103的侧边。As an example of this implementation, the heat dissipation bezel 104 may wrap the dielectric layer 105. 15 shows a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention, and FIG. 16 illustrates a cross-sectional view of an exemplary wavelength conversion device in accordance with an embodiment of the present invention. In the case where the area of the emission layer 103 is equal to the area of the fluorescent layer 102, as shown in FIG. 15, the dielectric layer 105 may be in addition to the region of the surface of the fluorescent layer 102 that is not in contact with the incident layer 101 and the exit layer 103. The side of the exit layer 103 is coated; or, as shown in FIG. 16, the dielectric layer 105 may only cover a region of the surface of the phosphor layer 102 that is not in contact with the incident layer 101 and the exit layer 103, and does not cover the side of the exit layer 103. side.
在一种可能的实现方式中,散热边框104的材料可以包括蓝宝石、氮化铝、硅、氧化铝、金属铝和铜中的至少一种,散热边框104的厚度可以为0.3mm~2mm。In a possible implementation manner, the material of the heat dissipation frame 104 may include at least one of sapphire, aluminum nitride, silicon, aluminum oxide, metal aluminum, and copper, and the heat dissipation frame 104 may have a thickness of 0.3 mm to 2 mm.
作为该实现方式的一个示例,散热边框104的材料可以是玻璃、金属或无机高导热材料。例如,散热边框104的材料可以是纯铜或结构铝。这样,可以保护整个装置的内部结构不受外界破坏,并保证高的热传导,将装置内部的热量迅速传递到外界,达到散热的目的。当然,散热边框104的内壁还可以进行抛光处理,替代介质层用作反射。作为该实现方式的一个示例,由于与散热边框104接触的入射层101、荧光层102、出射层103和介质层105之间为低温接触,可以利用高导热粘结剂将散热边框104与各层粘结,还可以利用高导热材料压合散热边框104与各层。在一种可能的实现方式中,入射层101还可以包括第三透明基板,可以将入射膜镀制在第三透明基板上,再利用硅胶等透明高导热粘结材料将入射层101与荧光层102无缝胶接。As an example of this implementation, the material of the heat-dissipating bezel 104 may be a glass, metal or inorganic high thermal conductivity material. For example, the material of the heat dissipation frame 104 may be pure copper or structural aluminum. In this way, the internal structure of the entire device can be protected from external damage, and high heat conduction is ensured, and the heat inside the device is quickly transmitted to the outside to achieve the purpose of heat dissipation. Of course, the inner wall of the heat-dissipating bezel 104 can also be polished, instead of the dielectric layer serving as a reflection. As an example of the implementation, since the incident layer 101, the fluorescent layer 102, the exit layer 103, and the dielectric layer 105 in contact with the heat dissipation frame 104 are in low temperature contact, the heat dissipation frame 104 and each layer can be utilized with a high thermal conductive adhesive. Bonding, it is also possible to press the heat-dissipating bezel 104 and the layers with a highly thermally conductive material. In a possible implementation manner, the incident layer 101 may further include a third transparent substrate, the incident film may be plated on the third transparent substrate, and the incident layer 101 and the fluorescent layer may be formed by using a transparent high thermal conductive bonding material such as silica gel. 102 seamless glued.
在一种可能的实现方式中,在入射层101仅包括入射膜,出射层103仅包括滤光膜的情况下,可以将入射膜直接镀制在荧光层102的一侧,将滤光膜镀制在荧光层102的另一侧。In a possible implementation, in the case where the incident layer 101 includes only the incident film, and the exit layer 103 includes only the filter film, the incident film may be directly plated on one side of the fluorescent layer 102, and the filter film is plated. It is made on the other side of the fluorescent layer 102.
需要说明的是,尽管以实施例1作为示例介绍了波长转换装置如上,但本领域技术人员能够理解,本实用新型应不限于此。例如,可将图2~图16所示例的波长转换装置中散热边框去除。事实上,用户完全可根据个人喜好和/或实际应用场景灵活设定部分,只要满足本实用新型的技术方案即可。It should be noted that although the wavelength conversion device has been described above by way of example 1, those skilled in the art can understand that the present invention is not limited thereto. For example, the heat dissipation frame in the wavelength conversion device illustrated in FIGS. 2 to 16 can be removed. In fact, the user can flexibly set the part according to personal preference and/or actual application scenario, as long as the technical solution of the present invention is satisfied.
本实用新型所提供的波长转换装置,经由入射层进入的入射光照射到荧光层中的波长转换材料上,波长转换材料被激发而发出不同波长的发射光,发射光与入射光混合经由滤光单元阵列发出,单位面积的出光效率高,发出的光的颜色和亮度的均匀性好,且装置的加工工艺简单。According to the wavelength conversion device provided by the present invention, incident light entering through the incident layer is irradiated onto the wavelength conversion material in the fluorescent layer, and the wavelength conversion material is excited to emit emitted light of different wavelengths, and the emitted light and the incident light are mixed through the filter. The cell array is emitted, the light-emitting efficiency per unit area is high, the uniformity of the color and brightness of the emitted light is good, and the processing technology of the device is simple.
在照明领域的应用中,根据本实用新型的波长转换装置,能够通过调整各个滤光单元的滤光区域的类型、大小、面积占比等,达到色温调节,亮度调节,颜色调节的目的,能够灵活调整灯光的属性。In the application of the illumination field, according to the wavelength conversion device of the present invention, the color temperature adjustment, the brightness adjustment, and the color adjustment can be achieved by adjusting the type, size, and area ratio of the filter regions of the respective filter units. Flexibly adjust the properties of the light.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above description is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and any person skilled in the art can easily think of changes or within the technical scope disclosed by the present invention. Replacement should be covered by the scope of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.
 

Claims (16)

1、一种波长转换装置,其特征在于,包括:入射层、荧光层和出射层,A wavelength conversion device comprising: an incident layer, a fluorescent layer, and an exit layer,
所述入射层设置在所述荧光层上远离所述出射层的一侧,所述入射层包括入射膜,用于引导入射光进入所述波长转换装置;The incident layer is disposed on a side of the phosphor layer away from the exit layer, and the incident layer includes an incident film for guiding incident light into the wavelength conversion device;
所述荧光层包括波长转换材料,用于将至少部分所述入射光转换成不同波长的发射光;The phosphor layer includes a wavelength converting material for converting at least a portion of the incident light into emitted light of a different wavelength;
所述出射层设置在所述荧光层上,包括由多个边界紧密相接的滤光单元组成的滤光单元阵列;The emission layer is disposed on the fluorescent layer, and comprises an array of filter units composed of a plurality of filter units closely connected to each other;
其中,在经由所述入射层进入的所述入射光照射到所述荧光层中的波长转换材料上的情况下,所述波长转换材料被激发而发出不同波长的发射光,所述发射光与所述入射光混合形成的混合光经由所述滤光单元阵列从所述波长转换装置发出。Wherein, in the case where the incident light entering through the incident layer is irradiated onto the wavelength conversion material in the fluorescent layer, the wavelength converting material is excited to emit emitted light of different wavelengths, the emitted light and The mixed light formed by the mixing of the incident light is emitted from the wavelength conversion device via the filter unit array.
2、根据权利要求1所述的装置,其特征在于,所述入射层与所述荧光层紧密接触。2. Apparatus according to claim 1 wherein said incident layer is in intimate contact with said phosphor layer.
3、根据权利要求1所述的装置,其特征在于,还包括介质层,所述介质层包覆所述荧光层表面中未与所述入射层和所述出射层接触的区域,所述介质层用以反射所述发射光和/或所述入射光。3. The apparatus according to claim 1, further comprising a dielectric layer covering a region of the surface of the phosphor layer that is not in contact with the incident layer and the exit layer, the medium The layer is for reflecting the emitted light and/or the incident light.
4、根据权利要求1所述的装置,其特征在于,还包括介质层,所述介质层设置在所述荧光层上远离所述出射层的一侧,所述介质层位于所述入射层与所述荧光层之间,所述介质层用以反射所述发射光和/或所述入射光。4. The apparatus of claim 1 further comprising a dielectric layer disposed on a side of said phosphor layer remote from said exit layer, said dielectric layer being located at said incident layer Between the phosphor layers, the dielectric layer serves to reflect the emitted light and/or the incident light.
5、根据权利要求1所述的装置,其特征在于,还包括介质层,所述介质层设置在所述荧光层上远离所述出射层的一侧,所述介质层包括通孔,所述入射层容置于所述通孔,所述介质层用以反射所述发射光和/或所述入射光。5. The apparatus according to claim 1, further comprising a dielectric layer disposed on a side of the fluorescent layer remote from the exit layer, the dielectric layer including a through hole, The incident layer is received in the through hole, and the dielectric layer is used to reflect the emitted light and/or the incident light.
6、根据权利要求3~5任一项所述的装置,其特征在于,所述介质层包括空气间隙、反射膜和镀有反射膜的第一透明基板中的至少一种,The apparatus according to any one of claims 3 to 5, wherein the dielectric layer comprises at least one of an air gap, a reflective film, and a first transparent substrate coated with a reflective film,
其中,所述反射膜反射所述发射光和/或所述入射光。Wherein the reflective film reflects the emitted light and/or the incident light.
7、根据权利要求1~5任一项所述的装置,其特征在于,还包括:The device according to any one of claims 1 to 5, further comprising:
散热边框,封装所述入射层、所述荧光层和所述出射层,或封装所述介质层,以使所述入射光能够从所述入射层进入,从所述出射层发出。a heat dissipating frame encapsulating the incident layer, the phosphor layer and the exit layer, or encapsulating the dielectric layer such that the incident light can enter from the incident layer and be emitted from the exit layer.
8、根据权利要求6所述的装置,其特征在于,8. Apparatus according to claim 6 wherein:
在所述反射膜镀制在所述第一透明基板上远离所述荧光层一侧的情况下,所述第一透明基板的厚度小于或等于0.35mm;或In a case where the reflective film is plated on a side of the first transparent substrate away from the fluorescent layer, the thickness of the first transparent substrate is less than or equal to 0.35 mm; or
在所述反射膜镀制在所述第一透明基板上靠近所述荧光层一侧的情况下,所述第一透明基板的厚度小于或等于5mm。In the case where the reflective film is plated on the first transparent substrate near the side of the fluorescent layer, the thickness of the first transparent substrate is less than or equal to 5 mm.
9、根据权利要求6所述的装置,其特征在于,所述反射膜为金属反射膜,所述金属反射膜的厚度为500nm~2000nm。9. The apparatus according to claim 6, wherein the reflective film is a metal reflective film, and the metal reflective film has a thickness of 500 nm to 2000 nm.
10、根据权利要求6所述的装置,其特征在于,所述反射膜为电介质反射膜,所述电介质反射膜与相邻层的界面之间存在空气间隙。10. Apparatus according to claim 6 wherein said reflective film is a dielectric reflective film and an air gap exists between said dielectric reflective film and an interface of an adjacent layer.
11、根据权利要求1~5任一项所述的装置,其特征在于,所述入射膜透射入射角度小于或等于预定角度阈值的所述入射光,反射入射角度大于所述预定角度阈值的所述入射光,所述预定角度阈值为7°。The device according to any one of claims 1 to 5, wherein the incident film transmits the incident light whose incident angle is less than or equal to a predetermined angle threshold, and the reflected incident angle is greater than the predetermined angle threshold. The incident light is described, and the predetermined angle threshold is 7°.
12、根据权利要求1~5任一项所述的装置,其特征在于,所述滤光单元包括红色滤光单元、蓝色滤光单元、绿色滤光单元和黄色滤光单元中的至少两种,且组成边界紧密相接的滤光单元阵列的各个所述滤光单元呈周期性排布。The device according to any one of claims 1 to 5, wherein the filter unit comprises at least two of a red filter unit, a blue filter unit, a green filter unit, and a yellow filter unit. Each of the filter units of the filter unit array that closely borders the boundary is arranged periodically.
13、根据权利要求12所述的装置,其特征在于,所述滤光单元为滤光膜,所述滤光膜镀制在所述荧光层上。13. Apparatus according to claim 12 wherein said filter unit is a filter film and said filter film is plated on said phosphor layer.
14、根据权利要求1~5任一项所述的装置,其特征在于,所述出射层还包括第二透明基板,所述滤光单元设置在第二透明基板上,所述第二透明基板厚度小于或等于0.35mm,所述滤光单元为滤光膜,所述滤光膜镀制在所述第二透明基板上。The device according to any one of claims 1 to 5, wherein the exit layer further comprises a second transparent substrate, the filter unit is disposed on the second transparent substrate, and the second transparent substrate The thickness is less than or equal to 0.35 mm, the filter unit is a filter film, and the filter film is plated on the second transparent substrate.
15、根据权利要求7所述的装置,其特征在于,所述散热边框的材料包括蓝宝石、氮化铝、硅、氧化铝、金属铝和铜中的至少一种,所述散热边框的厚度为0.3mm~2mm。The device according to claim 7, wherein the material of the heat dissipation frame comprises at least one of sapphire, aluminum nitride, silicon, aluminum oxide, aluminum metal and copper, and the thickness of the heat dissipation frame is 0.3mm~2mm.
16、根据权利要求1~5任一项所述的装置,其特征在于,所述波长转换材料包括荧光粉、量子点和荧光染料中的至少一种,所述荧光层的厚度为0.3mm~0.5mm。The device according to any one of claims 1 to 5, wherein the wavelength converting material comprises at least one of a phosphor, a quantum dot and a fluorescent dye, and the thickness of the fluorescent layer is 0.3 mm. 0.5mm.
 
 
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