WO2018212103A1 - Lighting device - Google Patents

Lighting device Download PDF

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Publication number
WO2018212103A1
WO2018212103A1 PCT/JP2018/018375 JP2018018375W WO2018212103A1 WO 2018212103 A1 WO2018212103 A1 WO 2018212103A1 JP 2018018375 W JP2018018375 W JP 2018018375W WO 2018212103 A1 WO2018212103 A1 WO 2018212103A1
Authority
WO
WIPO (PCT)
Prior art keywords
plate
light source
standing
heat radiating
support plate
Prior art date
Application number
PCT/JP2018/018375
Other languages
French (fr)
Japanese (ja)
Inventor
潤 笹嶋
Original Assignee
アイリスオーヤマ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by アイリスオーヤマ株式会社 filed Critical アイリスオーヤマ株式会社
Priority to CN201880025090.6A priority Critical patent/CN110612418A/en
Publication of WO2018212103A1 publication Critical patent/WO2018212103A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/502Cooling arrangements characterised by the adaptation for cooling of specific components
    • F21V29/503Cooling arrangements characterised by the adaptation for cooling of specific components of light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • F21V29/76Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section

Definitions

  • the present invention relates to an illumination device including a light source unit and a circuit unit.
  • Patent Document 1 An illuminating device (lighting fixture) in which a light source unit and a circuit unit are supported by a support frame has been proposed (for example, Patent Document 1).
  • Patent Document 1 “in a column frame having a columnar arrangement space having an upper opening and a lower opening, two column main columns arranged from the upper opening to the lower opening, There are two main struts, two main struts, two guards connecting the two main struts, and two guards, and the guard and the main struts are combined with screws.
  • the lighting device is manufactured by arranging the light source unit in the arrangement space.
  • the lighting fixture has a problem that the structure of the support frame is complicated.
  • An object of this invention is to provide the illuminating device with which a light source unit and a circuit unit are supported by a simple structure.
  • An illumination device includes a light source unit including a light source module on a surface of a heat dissipation plate provided with a heat dissipation fin on a back surface, and lighting for supplying lighting power to the light source module.
  • a circuit unit including a circuit on the back surface of the support plate, and a frame including two connection plates that connect the heat dissipation plate and the support plate in an opposing state.
  • the light source unit and the circuit unit are connected by the two connecting plates, the light source unit and the circuit unit are supported with a simple structure.
  • An illumination device includes a light source unit including a light source module on a surface of a heat radiating plate having a heat radiating fin provided on the back surface, and a lighting circuit that supplies lighting power to the light source module on the back surface of the support plate.
  • a circuit unit and a frame including two connecting plates that connect the heat radiating plate and the support plate in an opposing state.
  • the heat radiating plate and the support plate have a rectangular shape, a rectangular shape, or a shape close thereto, and the two connecting plates are the first of the heat radiating plate and the support plate. Both ends in the direction are connected in a state where a gap exists between the light source unit and the circuit unit.
  • connection plate includes a pair of connection main portions that connect the heat dissipation plate and the support plate, and a connection auxiliary portion that connects the pair of connection main portions.
  • the heat radiating plate includes a flat plate portion having a rectangular shape, a rectangular shape, or a shape close thereto, and a standing portion standing on the circuit unit side from a peripheral edge of the flat plate portion.
  • an end portion of the connecting head that is located on the light source unit side is fixed to a standing portion of the heat sink by a fixture, and a flat portion of the heat sink or the stand of the heat sink And an engaging portion that engages from the front side.
  • the connection head portion includes a first abutting portion that abuts a standing portion located at an end portion in the first direction of the flat plate portion of the heat radiating plate, and the heat radiating plate.
  • a second abutting portion that abuts against a standing portion located at an end portion in a second direction orthogonal to the first direction in the flat plate portion, and at least one of the first abutting portion and the second abutting portion
  • the fixed portion is provided on one side, and the engaging portion is provided on at least one of the first contact portion and the second contact portion.
  • the support plate includes a flat plate portion having a square shape, a rectangular shape, or a shape close thereto, and a standing portion standing on the light source unit side from the periphery of the flat plate portion. And at least one of the connection main part and the connection auxiliary part of the connection plate faces the standing part of the support plate.
  • the standing portion of the support plate includes a fixing portion fixed to at least one of the connection main portion and the connection auxiliary portion of the connection plate by a fixing tool, and the connection main portion. And an engaging portion that engages with at least one of the auxiliary connecting portions.
  • the light source unit includes a light source cover that covers the light source module, and the light source cover is engaged with the heat radiating plate and a fixing portion that is fixed to the heat radiating plate by a fixture. Engaging portion. Thereby, the reliability of mounting
  • the lighting device 1 includes a device body 8 in which a light source unit 2 and a circuit unit 4 are supported by a frame body 6.
  • the lighting device 1 is attached to a high ceiling or the like to irradiate downward, or attached to the ground or the like to irradiate obliquely upward.
  • the illuminating device 1 includes an arm 9 for attaching the device main body 8 to an attachment surface, an installation surface, or the like.
  • the illuminating device 1 here is provided with two apparatus main bodies 8 side by side. The two apparatus main bodies 8 have the same configuration. The direction in which light is emitted from the apparatus main body 8 is the front side.
  • the apparatus main body 8 When the apparatus main body 8 is viewed from the front side, the apparatus main body 8 has a rectangular shape, and its longitudinal direction is simply referred to as the longitudinal direction, and its short direction is also simply referred to as the short direction. Hereinafter, each part will be described.
  • the light source unit 2 includes a light source module 25 on the surface of a heat radiating plate 23 having radiating fins 21 on the back surface.
  • the light source unit 2 here includes a light source cover 27 that covers the light source module 25.
  • the light source unit 2 here includes an optical member 29.
  • the optical member 29 includes a reflection unit that reflects the light emitted from the light source module 25.
  • the heat radiation fin 21 and the heat radiation plate 23 constitute a heat sink.
  • the radiation fins 21 release heat generated by the light source module 25. Specifically, the heat transmitted from the light source module 25 to the heat radiation fin 21 via the heat radiation plate 23 is released to the air convection around the heat radiation fin 21.
  • the heat sink 23 has a shape close to a rectangular shape. As shown in FIG. 3A, the heat radiating plate 23 is connected to the frame body 6 so that a space is generated between the heat radiating fins 21 and the circuit unit 4. The reason why the space is provided between the circuit unit 4 and the support plate 43 is to efficiently release the heat from the radiating fins 21 to the circulating air.
  • a plurality of the radiating fins 21 are provided along the longitudinal direction of the radiating plate 23 with an interval in the short direction of the radiating plate 23.
  • the radiating fin 21 is formed by, for example, combining a first fin 211 and a second fin 212 that are formed by pressing a thin metal plate and having a “L” shape in cross section (see FIGS. 4 and 5).
  • the surface has a “U” shape.
  • the 1st fin 211 and the 2nd fin 212 are made into “1st” and “2nd” for convenience, and there is no ground in particular which sets one as "1st”.
  • the first fins 211 and the second fins 212 are fixed to the heat radiating plate 23 in a state where the plate-like portions corresponding to the short sides constituting the “L” shape are overlapped.
  • the first fins 211 and the second fins 212 have substantially the same configuration (shape).
  • first fins and the second fins having different configurations may be used depending on the fixing position to the heat sink 23.
  • welding is used to fix the first fins 211 and the second fins 212 to the heat dissipation plate 23.
  • first fin and the second fin may be used by other fixing methods / fixing means such as rivets and screw bodies. May be fixed to the heat sink.
  • the radiating fin 21 may be the radiating fin 21 having a “U” -shaped cross section by pressing the first fin 211 and the second fin 212 together.
  • the heat radiation plate 23 has a module mounting function for mounting the light source module 25 on the surface.
  • the heat radiating plate 23 has a heat radiating function for radiating a part of the heat generated in the light source module 25 and a heat conduction function for conducting a part of the heat generated in the light source module 25 to the radiating fins 21.
  • the heat sink 23 has a cover mounting function for mounting the light source cover 27.
  • the heat sink 23 has a connecting function for connecting the light source unit 2 to the frame 6.
  • the heat sink 23 includes a flat plate portion 231 having a rectangular shape, and standing portions 241 and 242 standing on the circuit unit 4 side from the periphery of the flat plate portion 231.
  • the standing portion standing from the long side edge of the flat plate portion 231 is referred to as a long standing portion 241
  • the standing portion standing from the short side edge is referred to as a short standing portion 242.
  • the standing parts 241 and 242 are used.
  • the flat plate part 231 has a cover mounting means for mounting the light source cover 27.
  • the light source cover 27 is mounted on the heat sink 23 by two types of cover mounting means, the first cover mounting means is in the flat plate portion 231, and the second cover mounting means is in the standing portions 241 and 242.
  • the first cover mounting means is configured by the screw hole 234.
  • the screw body 201 is used as the fixing tool, for example, the first cover mounting means is configured by the screw hole 234.
  • the flat plate portion 231 has module mounting means for mounting the light source module 25.
  • the module mounting means is configured by a screw hole 235 (see FIG. 6). Note that there are six screw bodies 201 and six screw holes 235, which are provided inside a virtual rectangular shape formed by connecting four screw holes 234.
  • the flat plate portion 231 has a cable through-hole 236 that electrically connects the circuit unit 4 and the light source unit 2 (light source module 25) (see FIG. 6).
  • a cushing bush 204 is fitted in the through hole 236.
  • the flat plate portion 231 has optical member positioning means for the optical member 29.
  • the optical member 29 has a convex portion 296 on the inner surface of the inclined portion 294, and the flat plate portion 231 has a recess or a through hole 237 into which the convex portion 296 is fitted. That is, the optical member positioning means is constituted by the through hole 237. Note that there are two convex portions 296 at intervals in the longitudinal direction of the flat plate portion 231, and there are also two through holes 237.
  • the standing portions 241 and 242 can be obtained by pressing a plate-like member, for example.
  • the standing portions 241 and 242 are formed over the entire length of each side of the flat plate portion 231.
  • the standing portions 241 and 242 have second cover mounting means for mounting the light source cover 27.
  • the light source cover 27 has a protruding piece 287 that protrudes to the back side, and the second cover mounting means is configured by a through-hole 243 that engages with a locking portion (the protruding portion 289 of the protruding piece 287).
  • the convex part 289 of the protrusion piece 287 is located between both opening surfaces of the front and back directions which comprise the through-hole 243.
  • the light source cover 27 can be made difficult to come off in the front and back direction.
  • a total of ten protruding pieces 287 of the light source cover 27 are provided at intermediate portions between both ends of each side of the rectangular annular plate portion 271, and a total of ten through holes 243 are provided at portions corresponding to the protruding pieces 287. ing.
  • the standing portions 241 and 242 have light source side coupling means coupled to the coupling plate 61 of the frame body 6.
  • the heat radiating plate 23 is connected to the connecting plate 61 by two types of light source side connecting means, the first light source side connecting means is in the long standing portion 241, and the second light source side connecting means is the standing portion 242 and the flat plate. It is at the boundary with the part 231.
  • a fixture is used for the first light source side connection.
  • a screw body 205 is used as a fixture, and the first light source side connecting means is constituted by a screw hole 244.
  • the screw hole 244 is formed by the burring process.
  • the screw holes 244 are provided at both ends in the longitudinal direction of the flat plate portion 231 in the long standing portion 241.
  • the connecting plate 61 has a locking piece 68 (see FIG. 11), and the second light source side connecting means is constituted by a through hole 245 with which the locking piece 68 is engaged.
  • the locking piece 68 engages with the back side end face in the front and back direction that constitutes the through hole 245. Thereby, when the light source unit 2 is installed so as to irradiate downward, the light source unit 2 can be hardly dropped without the screw body 205.
  • the through-holes 245 are provided at both ends in the short direction of the rectangular flat plate portion 231 in each short standing portion 242.
  • the light source module 25 is a so-called square light source module that has a rectangular shape when viewed from the front side.
  • the light source module 25 includes a plurality of LED elements 251 and an LED substrate 253 on which the plurality of LED elements 251 are mounted.
  • the light source module 25 has a power receiving connector 255 on the LED substrate 253.
  • the connector 255 is detachably connected to a cable connected to the circuit unit 4.
  • the plurality of LED elements 251 are arranged in a matrix and have a rectangular shape that is long in the longitudinal direction of the LED substrate 253 as a whole.
  • the LED element 251 here is a so-called Mid Power chip.
  • the LED substrate 253 has a rectangular shape that is long in the longitudinal direction of the rectangular heat sink 23.
  • the size of the LED substrate 253 is smaller than the size of the fin region on the heat radiating plate 23 on which the heat radiating fins 21 are mounted. That is, when the light source unit 2 is projected, the LED board 253 is positioned in the fin area smaller than the fin area. Thereby, the heat
  • the LED substrate 253 includes a through hole 257 for the bush 204 (cable), a through hole 258 for the screw body 203 for mounting the light source module 25 to the heat radiating plate 23, and a convex portion 296 for positioning the optical member 29.
  • a through hole 259 is provided.
  • the through hole 258 constitutes an example of a module mounting unit.
  • the light source cover 27 has a rectangular tray shape with a recessed central portion.
  • the light source cover 27 includes an annular plate portion 271 and a bulging portion 281.
  • the light source cover 27 also has cover mounting means for mounting on the heat sink 23.
  • the light source cover 27 has a function of providing the optical member 29 on the heat sink 23.
  • the annular plate portion 271 has a rectangular annular shape.
  • the annular plate portion 271 has a shape that is long in the longitudinal direction of the light source module 25.
  • the back surface of the annular plate portion 271 faces the outer peripheral portion of the light source module 25 or the optical member 29 in the flat plate portion 231 of the heat radiating plate 23. Here, the back surface contacts the flat plate portion 231.
  • the annular plate portion 271 has a groove 273 on the back surface that is continuous in the circumferential direction at a portion close to the inner peripheral edge (see FIG. 7).
  • the groove 273 is for packing not shown. The packing improves the adhesion between the light source cover 27 and the heat sink 23.
  • the annular plate portion 271 has a pair of short side portions 275 and a pair of long side portions 277.
  • the short side portion 275 has a chipped portion 278 at a portion close to both the long side portions 277.
  • the notch 278 is for the locking piece 68 of the connecting plate 61.
  • a through hole 279 is provided at a corner portion of the annular plate portion 271, that is, a portion where the short side portion 275 and the long side portion 277 intersect.
  • the through hole 279 is for the screw body 201.
  • the through hole 279 corresponds to an example of a first cover mounting unit described later. Further, the peripheral portion of the through hole 279 is an example of a fixing portion that is fixed to the heat sink 23 by the screw body 201.
  • the swelling portion 281 swells from the inner peripheral edge of the annular plate portion 271 to the front side.
  • the light source module 25 and the optical member 29 are accommodated in the space between the bulging portion 281 and the heat sink 23.
  • the bulging portion 281 has a configuration that prevents the optical member 29 and the light source module in the accommodated state from rattling.
  • the bulging portion 281 includes a standing portion 283 that stands on the front side from the inner peripheral edge of the annular plate portion 271 and a lid portion 285 that closes the front side end of the standing portion 283.
  • the inner peripheral surface of the standing portion 283 is close to or in contact with the outer peripheral surface of the optical member 29.
  • the part where the standing part 283 and the lid part 285 intersect is rounded.
  • a region facing the central opening 298 of the optical member 29 and the surrounding inclined portion 294 in the lid portion 285 is a light transmission region through which light emitted from the LED element 251 passes.
  • the portion of the lid portion 285 facing the annular flat plate portion 292 of the optical member 29 and the standing portion 283 are positioning regions for positioning the optical member 29.
  • the inner surface of the lid portion 285 may have a function of dispersing light from the light source module 25.
  • the dispersion function can be implemented by, for example, a microlens or a texture.
  • the light source cover 27 has cover mounting means for the heat sink 23.
  • the light source cover 27 is mounted by the above-described two types of cover mounting means, and the first cover mounting means and the second cover mounting means are in the annular plate portion 271.
  • a fixture is used, and the light source cover 27 is mounted on the heat sink 23 with the first cover mounting means on the side of the heat sink 23.
  • the fixing tool is a screw body 201, and the first cover mounting means is constituted by a through hole 279.
  • a screw body 201 that is screwed into the screw hole 234 that is the first cover mounting means on the heat radiating plate 23 side is inserted into the through hole 279.
  • the through hole 279 is as described above.
  • the light source cover 27 is mounted on the heat radiating plate 23 using the engagement structure with the second cover mounting means on the heat radiating plate 23 side.
  • the second cover mounting means includes a protruding piece 287 that protrudes from the annular plate portion 271 to the back side, and a convex portion 289 (see FIG. 7) that protrudes inward (from the bulging portion 281 side) from the back side end portion of the protruding piece 287. Composed.
  • the convex portion 289 engages with the through hole 243 of the heat sink 23.
  • the convex portion 289 here is an example of an engaging portion that engages with the heat sink 23.
  • Two protruding pieces 287 are formed on the short side portion 275 and three on the long side portion 277.
  • One or a plurality of protruding pieces 287 are provided between both ends of the short side portion 275 and between both ends of the long side portion 277, respectively. Thereby, the adhesiveness to the heat sink 23 of the light source cover 27 can be improved.
  • the optical member 29 has a reflection portion 291 that reflects light from the light source module 25.
  • the reflecting portion 291 is configured by an inclined surface that is arranged around the outer periphery of the plurality of LED elements 251 that are arranged in a rectangular shape as a whole and moves to the front side as the distance from the LED elements 251 increases.
  • the optical member 29 includes a rectangular annular flat plate portion 292 that contacts the lid portion 285 of the light source cover 27, a standing portion 293 on the back side from the outer peripheral edge of the annular flat plate portion 292, and an inner side narrowing from the inner peripheral edge of the annular flat plate portion 292. And an inclined portion 294 which is inclined in the direction.
  • the surface of the inclined portion 294 becomes the inclined surface of the reflecting portion 291.
  • the optical member 29 is made of, for example, a white resin material and has a reflection function on the surface thereof.
  • a plating layer can be used.
  • the LED element 251 is exposed from the central opening 298 of the rectangular annular inclined portion 294, and a part of the light emitted from the LED element 251 is reflected by the surface (inclined surface) of the inclined portion 294.
  • the optical member 29 may have a space formed on the back side of the annular flat plate portion 292, the standing portion 293, and the inclined portion 294 as an accommodation space, and may be provided with a cable, for example.
  • the LED substrate 253 is configured so that a connector 255 for connection with a cable is located in the housing space.
  • the optical member 29 has a rib 295 extending from the annular flat plate portion 292 to the back side and connecting the inclined portion 294 and the standing portion 293 (see FIG. 7).
  • the ribs 295 include a rib parallel to the short direction of the heat sink 23 and a rib parallel to the longitudinal direction of the heat sink 23.
  • the optical member 29 has a convex portion 296 for positioning with respect to the heat sink 23 on the back surface of the inclined portion 294 (see FIG. 7).
  • the convex portion 296 passes through the through hole 259 of the LED substrate 253 of the light source module 25 and enters the through hole 237 (see FIG. 6) of the heat sink 23.
  • the optical member 29 has positioning means (convex portions 296) with respect to the heat sink 23, but does not have attachment means to the heat sink 23.
  • the optical member 29 is disposed on the heat sink 23 by fixing the light source cover 27 that houses the optical member 29 in the bulging portion 281 to the heat sink 23.
  • the outer surface shape of the optical member 29 and the inner surface shape of the bulging portion 281 of the light source cover 27 correspond to each other, and the optical member 29 is attached to the heat sink 23 by attaching the light source cover 27 to the predetermined portion of the heat sink 23.
  • the optical member 29 has a convex portion 297 protruding toward the light source cover 27 (front side) on the annular flat plate portion 292.
  • the convex portion 297 has a rectangular annular shape formed over the entire circumference in the central portion of the rectangular annular flat plate portion 292.
  • the top of the convex portion 297 contacts the inner surface (back surface) of the light source cover 27.
  • the circuit unit 4 is supported by the frame body 6 with a space between the circuit unit 4 and the light source unit 2.
  • the circuit unit 4 includes a lighting circuit 41 that supplies lighting power to the light source module 25 on the back side of the support plate 43.
  • the lighting circuit 41 is provided for one light source module 25 (light source unit 2). For example, when there are two light source units 2 as shown in FIG. 1, there are two lighting circuits 41 in total.
  • the circuit unit 4 includes a circuit cover 45 that covers the lighting circuit 41 and is attached to the support plate 43.
  • the circuit unit 4 includes a terminal block set 47 for connecting a cable connected to a commercial power source.
  • the circuit unit 4 includes an insulating case 49 for ensuring the insulation of the lighting circuit 41.
  • the lighting circuit 41 has a circuit for receiving lighting from a commercial power source and generating lighting power.
  • the circuit is composed of a plurality of electronic components 411, and the plurality of electronic components 411 are mounted on a circuit board 413.
  • the plurality of electronic components 411 are shown in block form.
  • the circuit board 413 has a rectangular shape that is long in the longitudinal direction of the support plate 43.
  • a through-hole 415 is provided at a corner of the circuit board 413.
  • the through hole 415 corresponds to an example of a circuit fixing unit for fixing the circuit board 413 (lighting circuit 41) to the support plate 43.
  • a screw body 401 that is an example of a fixture is inserted into the through hole 415, and the screw body 401 is screwed into a screw hole or a screw hole of a convex portion provided on the back surface of the support plate 43.
  • a boss portion 441 is used as a convex portion, and a screw hole 442 is provided in the boss portion 441.
  • the circuit board 413 is supported on the upper surface of the boss portion 441 and fixed in a state of being separated from the support plate 43.
  • a bottom plate portion 491 of the insulating case 49 is disposed between the circuit board 413 and the support plate 43.
  • the support plate 43 has a circuit support function for mounting (supporting) the lighting circuit 41.
  • the support plate 43 has circuit fixing means for fixing the lighting circuit 41.
  • the support plate 43 has a circuit cover mounting function for mounting the circuit cover 45.
  • the support plate 43 has a terminal block fixing function for fixing the terminal block set 47.
  • the support plate 43 has a connecting function for connecting the circuit unit 4 to the frame body 6.
  • the support plate 43 has a projection shape substantially the same as the projection shape of the heat dissipation plate 23 of the light source unit 2.
  • the heat radiating plate 23 has a rectangular projection shape
  • the projection shape of the support plate 43 also has a rectangular shape or a shape similar to a rectangular shape.
  • the support plate 43 has a flat plate portion 431 having a rectangular shape or a rectangular shape, and standing portions 432 and 433 that stand on the light source unit 24 side from the periphery of the flat plate portion 431.
  • the standing part standing from the long side edge of the flat plate part 431 is referred to as a long standing part 432
  • the standing part standing from the short side edge is referred to as a short standing part 433.
  • a central portion of the short side in the flat plate portion 431 is a chipped portion 434 that is recessed in the longitudinal direction.
  • Short standing portions 433 are provided on both sides in the lateral direction with respect to the chipped portion 434 of the flat plate portion 431. There are two short standing portions 433 on each short side.
  • the flat plate part 431 includes circuit support means for supporting the circuit board 413 and circuit fixing means for fixing the circuit board 413 on the back surface.
  • the circuit support means here is constituted by a boss portion 441, and the circuit fixing means is constituted by a screw hole 442 formed in the boss portion 441.
  • the flat plate portion 431 has circuit cover mounting means for mounting the circuit cover 45.
  • the circuit cover 45 is mounted on the support plate 43 by two types of circuit cover mounting means.
  • the first circuit cover mounting means which is one of the two circuit cover mounting means uses a fixing tool, and the second circuit cover mounting means which is the other uses an engaging structure.
  • the first circuit cover mounting means includes a screw hole 443 (see FIG.
  • the second circuit cover mounting means is constituted by a through hole 444 through which the bent portion 456 of the circuit cover 45 is inserted and engaged with the flat plate portion 431.
  • the bent portion 456 of the circuit cover 45 enters from the back surface side (external side) with respect to the through hole 444, and the bent portion 456 that has entered enters the entrance direction side with respect to the through hole 444 of the flat plate portion 431. Engages with the plate portion 431a.
  • the through hole 444 has a rectangular shape that is long in the longitudinal direction of the flat plate portion 431.
  • the flat plate portion 431 has terminal block fixing means for fixing the terminal block set 47.
  • a fixing tool is used to fix the terminal block set 47.
  • the fixture here is a screw body 403 (see FIG. 9), and the terminal block fixing means is constituted by a screw hole 445 for the screw body 403.
  • the screw hole 445 is formed by a baling process.
  • the flat plate portion 431 has rotation stopping means so that the terminal block set 47 fixed by the screw body 403 does not rotate.
  • the rotation stopping means is constituted by a through hole 446 into which the front end of the bent portion 477 of the terminal block set 47 is inserted.
  • the through-hole 446 here has a groove shape extending in the short direction.
  • the front end of the bent portion 477 extends to the front side from the front end of the inclined portion 475 and the connecting portion 476, and the terminal block set 47 is in a state where the front end of the bent portion 477 is inserted into the through hole 446. Is moved in the short direction, and the groove 478 at the extending tip of the bent portion 477 is engaged with the through hole 446.
  • the standing portions 432 and 433 are configured to face both the connection main portion 62 and the connection auxiliary portion 63 of the connection plate 61 of the frame body 6. In the state of being connected to the connecting plate 61, the standing portions 432 and 433 are positioned outside the connecting main portion 62 and the connecting auxiliary portion 63 of the connecting plate 61. Thereby, it can control that support plate 43 (circuit unit 4) shifts in the direction which intersects perpendicularly with the front and back directions to frame 6.
  • One of the upright portions 432 and 433 has a circuit side connecting means connected to the connecting plate 61 of the frame body 6.
  • One standing part is a long standing part 432. A fixture is used for the connection here. As shown in FIG.
  • a screw body 405 is used as the fixture, and the circuit side connecting means is constituted by a screw hole 447.
  • the erecting portion 432 is an example of a fixed portion that is fixed to the coupling main portion 62 of the coupling plate 61 by the screw body 405.
  • One short standing portion 433 of the standing portions 432 and 433 is an example of an engaging portion that engages with the main connecting portion 62 and the auxiliary connecting portion 63. Since the elongated portion 432 is made of a thin plate member, the screw hole 447 is formed by burring.
  • the screw holes 447 are provided at both ends in the longitudinal direction of the flat plate portion 431 in the upright portion 432.
  • the circuit cover 45 has a box shape with the front side opened. When viewed from the back side, the circuit cover 45 has a rectangular shape that is long in the longitudinal direction of the rectangular support plate 53 and has the smallest dimension in the front and back direction (the front side is open).
  • the circuit cover 45 includes a rectangular top plate portion 451, a long side plate portion 452 extending from the long side of the top plate portion 451 to the front side, and a short side plate portion 453 extending from the short side of the top plate portion 451 to the front side. Have.
  • One long side plate portion 452 has an opening 454 for exposing the terminal block set 47 to the outside of the circuit cover 45. There are two openings 454 for the two-wire terminal block 471 and for the three-wire terminal block 472.
  • One long side plate portion 452 has a bent portion 456 that is bent outward from the front side end in the short direction. The bent portions 456 are provided at both ends of one long side plate portion 452 in the longitudinal direction. The bent portion 456 enters the through hole 444 of the support plate 43 and engages with the plate portion 431a. That is, the bent portion 456 constitutes an example of a first circuit cover mounting unit.
  • the other long side plate portion 452 has a bent portion 457 that bends outward in the lateral direction over the entire length of the front side end.
  • the bent portion 457 has through holes 458 on both ends in the longitudinal direction of one long side plate portion 452.
  • a screw body 402 that is a fixing tool for fixing the circuit cover 45 to the support plate 43 is inserted into the through hole 458. That is, the through hole 458 of the bent portion 457 constitutes an example of the second circuit cover mounting means.
  • the terminal block set 47 is for facilitating connection with a commercial power supply side cable (not shown).
  • the terminal block set 47 includes a terminal block and a terminal mounting plate 474 on which the terminal block is mounted.
  • the terminal mounting plate 474 mounts the terminal blocks 471, 472 so that the cable insertion holes of the terminal blocks 471, 472 protrude from the opening of the circuit cover 45 to the outside.
  • the cable is mounted so that the cable is inserted into the terminal blocks 471 and 472 along the long side plate portion 452 of the circuit cover 45.
  • the cable is mounted so that the cable insertion direction into the terminal blocks 471 and 472 is inclined with respect to the long side plate portion 452 of the circuit cover 45.
  • the inclination direction is a direction approaching the long side plate portion 452 as it approaches the insertion port of the terminal blocks 471 and 472.
  • the terminal mounting plate 474 is fixed so as to stand on the flat plate portion 431 of the support plate 43.
  • the terminal mounting plate 474 is mounted in a state where the two-wire terminal block 471 and the three-wire terminal block 472 are provided side by side in the longitudinal direction of the support plate 43.
  • the terminal blocks 471 and 472 are fixed to the terminal mounting plate 474 with a screw body.
  • the terminal mounting plate 474 includes two inclined portions 475 that are inclined with respect to the long side plate portion 452 of the circuit cover 45, and a connection portion 476 that connects the two inclined portions 475.
  • the two inclined portions 475 are provided substantially in parallel. Terminal blocks 471 and 472 are fixed to the inclined portion 475.
  • the terminal mounting plate 474 has a bent portion 477 that bends from both longitudinal ends of the two inclined portions 475 inward in the short direction.
  • the front side end portion of the bent portion 477 protrudes to the front side from the front side end of the inclined portion 475, and has a groove 478 in the protruding portion.
  • the groove 478 engages with the through hole 446 of the flat plate portion 431 of the support plate 43.
  • the terminal mounting plate 474 has a bent piece 480 that bends from the front side end of the connecting portion 476 in the short direction (inside), and the bent piece 480 has a through hole 481.
  • a screw body 403 that is a fixture for fixing the terminal mounting plate 474 to the support plate 43 is inserted into the through hole 481. That is, the through hole 481 of the bent piece 480 constitutes an example of the terminal block fixing means.
  • the insulating case 49 is disposed between the lighting circuit 41 and the support plate 43 and between the lighting circuit 41 and the long side plate portion 452 of the circuit cover 45. In addition, since the lighting circuit 41 and the short side plate portion 453 of the circuit cover 45 are separated from each other, the insulating case 49 is not provided.
  • the insulating case 49 has a rectangular bottom plate portion 491 and a standing portion 493 that stands from an edge of the bottom plate portion 491 in the short direction.
  • the bottom plate portion 491 is located between the lighting circuit 41 and the support plate 43, and the standing portion 493 is located between the lighting circuit 41 and the long side plate portion 452 of the circuit cover 45.
  • the bottom plate portion 491 has a chipped portion 495 for the boss portion 441 of the support plate 43 and a through hole 497.
  • the bottom plate portion 491 has a notch 499 for the bush 407 attached to the through hole 448 of the support plate 43.
  • the frame 6 includes two connecting plates 61 (FIG. 2) that connect the heat radiating plate 23 and the support plate 43 in an opposing state.
  • the two connecting plates 61 connect the longitudinal ends of the heat dissipation plate 23 and the support plate 43 to each other.
  • the connecting plate 61 is obtained, for example, by pressing one metal plate.
  • the connection plate 61 includes a pair of connection main portions 62 that connect the heat dissipation plate 23 and the support plate 43, and a connection auxiliary portion 63 that connects the pair of connection main portions 62.
  • the connecting plate 61 has an attachment portion 64 for attaching to the arm 9.
  • the attachment portion 64 is provided using the connection auxiliary portion 63.
  • the connecting plate 61 has a connecting main part 62 extending in a direction (front and back direction) in which the main surfaces of the heat sink 23 and the support plate 43 face each other, and a direction (short direction) perpendicular to the longitudinal direction of the heat sink 23 and the support plate 43. And a connection assisting portion 63 that extends.
  • the connecting plate 61 has a “U” shape having the connecting auxiliary portion 63 on the support plate 43 side in the pair of connecting main portions 62.
  • the coupling head portion 62 has contact portions that contact the standing portions 241 and 242 of the heat sink 23 and the standing portions 432 and 433 of the support plate 43.
  • a contact portion that contacts the outer surface of the end portion of the long standing portion 241 is a long contact portion 65
  • a contact portion that contacts the outer surface of the end portion of the short standing portion 242 is a short contact portion 66.
  • the contact portion that contacts the inner surface of the end portion of the long standing portion 432 is the long contact portion 65
  • the contact portion that contacts the inner surface of the end portion of the short standing portion 433 is the short contact portion 66.
  • the long contact portion 65 corresponds to an example of the “second contact portion” of the present invention
  • the short contact portion 66 corresponds to an example of the “first contact portion” of the present invention.
  • the connecting main part 62 has a long contact portion 65 and a short contact portion 66 in a state of being orthogonal to each other.
  • connection main part 62 The end portion on the light source unit 2 side in the connection main part 62 is a fixed part fixed to the standing parts 241 and 242 of the heat sink 23 by a fixture, and a flat plate part of the heat sink 23 231 or the standing portions 241 and 242 from the front side.
  • the fixed portion is in the long contact portion 65 and the engaging portion is in the short contact portion 66.
  • An example of a fixture that fixes the end of the long contact portion 65 to the heat sink 23 is a screw body 205, and has a through hole 67 at the end of the long contact portion 65. That is, as shown in FIG.
  • the long contact portion 65 is positioned outside the long standing portion 241 of the heat sink 23, and the screw body 205 is inserted through the through hole 67 and the long standing portion 241. It is fixed by screwing into the screw hole 244 (see FIG. 4). That is, the through hole 67 at the end of the long contact portion 65 constitutes an example of the first light source side connecting means.
  • the front end portion of the short contact portion 66 is a locking piece 68 bent to the back side of the short contact portion 66, and exists at the boundary portion between the short standing portion 242 and the flat plate portion 231 of the heat sink 23. Engaging with the through-hole 245 (see FIG. 4). That is, the locking piece 68 at the end of the short contact portion 66 constitutes an example of the second light source side connecting means.
  • connection main unit 62 The end portion present on the circuit unit 4 side in the connection main unit 62 is an example of a fixed portion fixed to the standing portions 432 and 433 of the support plate 43 by a fixing tool.
  • An example of a fixture that fixes the end of the long contact portion 65 to the support plate 43 is a screw body 405 (see FIG. 3), and has a through hole 69 at the end of the long contact portion 65. That is, as shown in FIGS. 12 and 13, the long abutting portion 65 is installed in a state where the screw body 405 is inserted through the through hole 69 in a state where it is located inside the long standing portion 432 of the support plate 43. It is fixed by being screwed into the screw hole 447 of the portion 432.
  • the through hole 69 at the end of the long contact portion 65 constitutes an example of a circuit side connecting means.
  • the through hole 69 is burring processed.
  • the end portion present on the circuit unit 4 side in the coupling head portion 62 is an example of an engaging portion that is engaged with the standing portions 432 and 433 of the support plate 43 from the outside.
  • the connecting plate 61 includes a short contact portion 66 of the connecting head portion 62 and a bent portion 71 that bends inward (support plate 43 side) from the end of the connecting auxiliary portion 63 on the circuit unit 4 side.
  • the bent portion 71 abuts (supports) the flat plate portion 431 of the support plate 43 from the front side.
  • the bent portions 71 are provided at both ends of the flat plate portion 431 of the support plate 43 in the short direction.
  • the attachment part 64 has the extending
  • FIG. The extending portion 73 is provided between the two bent portions 71.
  • Bolts 88 are used for attachment to the arm 9 (see FIG. 1), and two nuts 74 for the bolts 88 are provided on the back surface of the extending portion 73 in the front and back direction.
  • the nut 74 is attached by welding, for example.
  • the attachment portion 64 has attachment means for attaching to the attachment plate 90 of the arm 9 in a state where the two apparatus main bodies 8 are provided side by side.
  • a screw body 89 as an example of a fixture is used, and a screw hole 75 for the screw body 89 is provided in the extending portion 73 and the connection auxiliary portion 63.
  • screw holes 75 around the two nuts 74 one at each end of the short contact portion 66 on the circuit unit 4 side, and a total of six screw holes 75.
  • Four screw holes 75 around the nut 74 are provided at positions corresponding to square corners.
  • the arm 9 has an attachment function for attaching the apparatus main body 8 to the installation surface.
  • the arm 9 is directly received by the apparatus main body 8 when the number of the apparatus main body 8 is one, and when the number of the apparatus main bodies 8 is two as shown in FIG. It is attached.
  • the arm 9 includes an arm body 91 having a “U” shape.
  • the arm main body 91 includes an installation surface side fixing portion 92 that is fixed to the installation surface, and a device side fixing portion 93 that is fixed to the device main body 8 side.
  • the installation surface side fixing portion 92 extends in the longitudinal direction of the support plate 43 of the circuit unit 4.
  • the installation surface side fixing portion 92 has a plurality of fixing through holes 94.
  • the apparatus-side fixing portion 93 extends in a direction perpendicular to both ends of the installation surface-side fixing portion 92 in the longitudinal direction.
  • the apparatus-side fixing portion 93 has a through hole at the extending tip portion.
  • the attachment plate 90 is connected in a state where the two apparatus main bodies 8 are provided side by side, and is attached to the arm 9.
  • the state to adjoin here is the state arrange
  • the mounting plate 90 includes a connecting portion 95 that connects the connecting plates 61 of the two device main bodies 8 provided side by side, and an arm side fixing portion 96 that is fixed to the device side fixing portion 93 of the arm 9.
  • the connecting portion 95 has a plate shape parallel to the auxiliary connecting portion 63 of the two connecting plates 61 provided side by side.
  • the connecting portion 95 has a plurality of through holes 97.
  • the through hole 97 is provided corresponding to the screw hole 75 of each connecting plate 61.
  • the connecting portion 95 has a bent piece 98 that bends inward (apparatus body 8 side) from the front end.
  • the bent piece 98 abuts (engages) from the front side to the bent portion 77 at the front end of the connecting auxiliary portion 63 of the connecting plate 61.
  • the arm side fixing portion 96 is the back side end of the mounting plate 90 and extends from the approximate center in the side-by-side direction to the back side.
  • the arm side fixing portion 96 has a through hole and a nut body 99.
  • the nut body 99 is integrally provided on the back surface of the arm side fixing portion 96, and the screw hole and the through hole of the nut body 99 are continuous.
  • the arm main body 91 and the mounting plate 90 are fixed with bolts 88, and after the bolts 88 are inserted through the through holes, they are screwed into the nut body 99.
  • the light source cover 27 is attached to the heat radiating plate 23 by two types of first cover mounting means using the screw body 201 and second cover mounting means using the engagement structure. For this reason, the light source cover 27 can be hardly detached from the heat sink 23.
  • the light source unit 2 is incorporated into the frame body 6 in two types: first light source side connecting means using a screw body 205 and second light source side connecting means using an engaging structure. For this reason, the light source unit 2 can be hardly detached from the frame body 6.
  • the circuit unit 4 is incorporated into the frame body 6 by circuit side connection means using the screw body 405, and the standing portions 432 and 433 of the support plate 43 are connected to the connection main portion 62 and the connection auxiliary portion 63 of the connection plate 61. And engage from the outside. For this reason, the circuit unit 4 does not slide with respect to the frame body 6, and the screw body 405 can be hardly loosened.
  • the circuit cover 45 is mounted on the support plate 43 in two types: first circuit cover mounting means using the screw body 403 and second circuit cover mounting means using the engagement structure. For this reason, it becomes difficult for the circuit cover 45 to slide with respect to the support plate 43, and the screw body 403 can be hardly loosened.
  • the circuit cover 45 can be hardly detached from the support plate 43.
  • the attachment of the two apparatus main bodies 8 and the arms 9 via the attachment plate 90 uses the screw body 89, and the bent piece 98 engages with the bent portion 77 of the connecting plate 61 from the front side. For this reason, the apparatus main body 8 can be hardly detached from the arm 9.
  • the main constituent members of the lighting apparatus shown in these embodiments are connected by a plurality of connecting means, and each connecting means has sufficient mechanical strength to support the constituent member to be supported by only one kind of connecting means. Therefore, even if a problem occurs in one of the connecting means, the other connecting means supports the member, so that the possibility of dropping the member is reduced.
  • the plurality of connecting means refers to a plurality of types of connecting means having different connecting structures and connecting functions. For example, two engaging means having opposite structures of engagement and engagement are not included in the plurality of connecting means. This refers to cases such as a connecting means having a screwed structure and a connecting means having an engaging structure. In addition, you may provide the connection means of each connection structure or connection function.
  • one arm is attached to two apparatus main bodies.
  • one apparatus main body may be attached to one arm.
  • the support plate and the heat radiating plate of the embodiment have a rectangular shape, but may have other shapes.
  • the connection board has connected the short side side edge part (both ends of a longitudinal direction) of a rectangular-shaped support plate and a heat sink, long side side edge parts (both ends of a short direction) are mutually connected. You may connect. If the efficiency of assembling the frame is not taken into consideration, there may be three or more connecting plates.
  • the two apparatus main bodies are provided side by side in the short direction of the support plate and the heat radiating plate.
  • the connecting head of the connecting plate is in contact with the outer surface of the standing portion of the heat sink, but may be in contact with the inner surface. Further, the long contact portion may contact the outer surface of the long standing portion, and the short contact portion may contact the inner surface of the short standing portion, or vice versa.
  • connection head portion and the connection auxiliary portion of the connection plate are in contact with the inner surface of the standing portion of the support plate, but may be in contact with the outer surface. Further, the long contact portion may contact the outer surface of the long standing portion, and the short contact portion and the connection assisting portion may contact the inner surface of the short standing portion, or vice versa.
  • the connection between the connecting plate and the heat radiating plate is such that the long contact portion is fixed by a screw body and the short contact portion has a locking piece, but the long contact portion has a locking piece.
  • the short contact portion may be fixed with a screw body, or at least one of the short contact portion and the long contact portion may have a locking piece, and may be fixed with a screw body, or the short contact portion.
  • Both the long contact portion and the long contact portion may have a locking piece and be fixed with a screw body.
  • the long contact portion is fixed by the screw body, but the short contact portion may be fixed by the screw body, or the short contact portion and the long contact portion. Both of the parts may be fixed with screw bodies.
  • the screw body is used as the fixture of the embodiment, for example, a pin or a rivet may be used.
  • the relationship of the engagement structure of the embodiment is an example, and the engagement relationship may be reversed.
  • the protruding piece 287 of the light source cover 27 in the embodiment has a convex portion 289, and the standing portions 241 and 242 of the heat sink 23 have a through hole 243, but the protruding piece penetrates. It may have a hole, and the standing part may have a convex part.
  • two terminal blocks are provided along the longitudinal direction of the circuit cover, for example, two terminal blocks may be provided in the front and back directions.
  • one circuit unit is provided for one light source unit, but one circuit unit may be provided for a plurality of light source units.

Abstract

Provided is a lighting device in which a light source unit and a circuit unit are supported by a simple structure. This lighting device is provided with: a light source unit (2) that comprises a light source module on the front surface of a heat dissipation plate (23), the back surface of which is provided with a heat dissipation fin (21); a circuit unit (4) that comprises a turn-on circuit on the back surface of a supporting board (43), said turn-on circuit supplying a turn-on power to the light source module; and a frame body (6) which comprises two connection plates (61) that connect the heat dissipation plate (23) and the supporting board (43) to each other in such a manner that the heat dissipation plate (23) and the supporting board (43) face each other.

Description

照明装置Lighting device
 本発明は、光源ユニットと回路ユニットとを備える照明装置に関する。 The present invention relates to an illumination device including a light source unit and a circuit unit.
 光源ユニットと回路ユニットとを支柱枠組により支持された照明装置(照明器具)が提案されている(例えば特許文献1)。
 特許文献1によると、「上開口部と下開口部とを有する柱状の配置空間を形成した支柱枠組において、前記上開口部から前記下開口部に渡って配置された2個の支柱主支柱、2個の主支柱と、2個の主支柱、2個の主支柱とを連結した2個のガード、2個のガードとを備え、前記ガードと前記主支柱とをネジで組み合わせた。支柱枠組の配置空間に光源ユニットを配置して照明装置を製造する。」とされている。
An illuminating device (lighting fixture) in which a light source unit and a circuit unit are supported by a support frame has been proposed (for example, Patent Document 1).
According to Patent Document 1, “in a column frame having a columnar arrangement space having an upper opening and a lower opening, two column main columns arranged from the upper opening to the lower opening, There are two main struts, two main struts, two guards connecting the two main struts, and two guards, and the guard and the main struts are combined with screws. The lighting device is manufactured by arranging the light source unit in the arrangement space.
特開2017-41326号公報JP 2017-41326 A
 上記照明器具では支柱枠組の構造が複雑であるという課題がある。
 本発明は、光源ユニットと回路ユニットとが簡単な構造で支持される照明装置を提供することを目的とする。
The lighting fixture has a problem that the structure of the support frame is complicated.
An object of this invention is to provide the illuminating device with which a light source unit and a circuit unit are supported by a simple structure.
 本発明に係る照明装置は、実施形態の一態様に係る照明装置は、裏面に放熱フィンが設けられた放熱板の表面に光源モジュールを備える光源ユニットと、前記光源モジュールに点灯電力を供給する点灯回路を支持板の裏面に備える回路ユニットと、前記放熱板と前記支持板とを対向状態で連結する2枚の連結板を備える枠体とを備える。 An illumination device according to an aspect of the present invention includes a light source unit including a light source module on a surface of a heat dissipation plate provided with a heat dissipation fin on a back surface, and lighting for supplying lighting power to the light source module. A circuit unit including a circuit on the back surface of the support plate, and a frame including two connection plates that connect the heat dissipation plate and the support plate in an opposing state.
 上記構成によれば、光源ユニットと回路ユニットとが2枚の連結板で連結されるため、簡単な構造で光源ユニットと回路ユニットとが支持される。 According to the above configuration, since the light source unit and the circuit unit are connected by the two connecting plates, the light source unit and the circuit unit are supported with a simple structure.
実施形態の照明装置を照射方向から見た斜視図である。It is the perspective view which looked at the illuminating device of embodiment from the irradiation direction. 分解状態の照明装置を照射方向から見た斜視図である。It is the perspective view which looked at the illuminating device of the decomposition | disassembly state from the irradiation direction. 1つの装置本体を示す図であり、(a)は照射方向から見た斜視図であり、(b)は設置面側から見た斜視図である。It is a figure which shows one apparatus main body, (a) is the perspective view seen from the irradiation direction, (b) is the perspective view seen from the installation surface side. 光源ユニットを示す図であり、(a)は照射方向から見た斜視図であり、(b)は設置面側から見た斜視図である。It is a figure which shows a light source unit, (a) is the perspective view seen from the irradiation direction, (b) is the perspective view seen from the installation surface side. 光源ユニットから光源カバーを取り外した状態を照射方向から見た斜視図である。It is the perspective view which looked at the state which removed the light source cover from the light source unit from the irradiation direction. 分解状態の光源ユニットを照射方向から見た斜視図である。It is the perspective view which looked at the light source unit of the decomposition | disassembly state from the irradiation direction. 分解状態の光源ユニットを設置面側から見た斜視図である。It is the perspective view which looked at the light source unit of the decomposition | disassembly state from the installation surface side. 回路ユニットから回路カバーを取り外した状態を設置面側から見た図である。It is the figure which looked at the state which removed the circuit cover from the circuit unit from the installation surface side. 分解状態の回路ユニットを照射方向から見た斜視図である。It is the perspective view which looked at the circuit unit of a decomposition | disassembly state from the irradiation direction. 分解状態の回路ユニットを設置面側から見た斜視図である。It is the perspective view which looked at the circuit unit of a decomposition | disassembly state from the installation surface side. (a)は連結板を表側から見た斜視図であり、(b)は連結板を裏側から見た斜視図である。(A) is the perspective view which looked at the connection board from the front side, (b) is the perspective view which looked at the connection board from the back side.
<概要>
 実施形態の一態様に係る照明装置は、裏面に放熱フィンが設けられた放熱板の表面に光源モジュールを備える光源ユニットと、前記光源モジュールに点灯電力を供給する点灯回路を支持板の裏面に備える回路ユニットと、前記放熱板と前記支持板とを対向状態で連結する2枚の連結板を備える枠体とを備える。
 実施形態の別態様に係る照明装置において、前記放熱板及び前記支持板は方形状、矩形状又はこれらに近い形状をし、前記2枚の連結板は、前記放熱板及び前記支持板における第1方向の両端部同士を、前記光源ユニットと前記回路ユニットとの間に隙間が存在する状態で、連結する。これにより、光源モジュールから発生した熱を放熱フィンで効率よく放出できる。
 実施形態の別態様に係る照明装置において、前記連結板は、前記放熱板と前記支持板とを連結する一対の連結本部と、前記一対の連結本部同士を連結する連結補助部とを有する。これにより、連結板の強度が確保される。
 実施形態の別態様に係る照明装置において、前記放熱板は、方形状、矩形状又はこれらに近い形状をする平板部と、前記平板部の周縁から前記回路ユニット側に立設する立設部とを有し、前記連結本部における前記光源ユニット側に存在する端部は、前記放熱板の立設部に固定具により固定される固定部分と、前記放熱板の平板部又は前記放熱板の立設部に表側から係合する係合部分とを有する。これにより、連結板と放熱板との連結の信頼性を向上できる。
<Overview>
An illumination device according to an aspect of an embodiment includes a light source unit including a light source module on a surface of a heat radiating plate having a heat radiating fin provided on the back surface, and a lighting circuit that supplies lighting power to the light source module on the back surface of the support plate. A circuit unit and a frame including two connecting plates that connect the heat radiating plate and the support plate in an opposing state.
In the lighting device according to another aspect of the embodiment, the heat radiating plate and the support plate have a rectangular shape, a rectangular shape, or a shape close thereto, and the two connecting plates are the first of the heat radiating plate and the support plate. Both ends in the direction are connected in a state where a gap exists between the light source unit and the circuit unit. Thereby, the heat generated from the light source module can be efficiently released by the radiation fins.
In the lighting device according to another aspect of the embodiment, the connection plate includes a pair of connection main portions that connect the heat dissipation plate and the support plate, and a connection auxiliary portion that connects the pair of connection main portions. Thereby, the strength of the connecting plate is ensured.
In the lighting device according to another aspect of the embodiment, the heat radiating plate includes a flat plate portion having a rectangular shape, a rectangular shape, or a shape close thereto, and a standing portion standing on the circuit unit side from a peripheral edge of the flat plate portion. And an end portion of the connecting head that is located on the light source unit side is fixed to a standing portion of the heat sink by a fixture, and a flat portion of the heat sink or the stand of the heat sink And an engaging portion that engages from the front side. Thereby, the reliability of connection with a connection board and a heat sink can be improved.
 実施形態の別態様に係る照明装置において、前記連結本部は、前記放熱板の平板部における前記第1方向の端部に位置する立設部に当接する第1当接部分と、前記放熱板の平板部における前記第1方向と直交する第2方向の端部に位置する立設部に当接する第2当接部分とを有し、前記第1当接部分及び前記第2当接部分の少なくとも一方に前記固定部分が設けられ、前記第1当接部分及び前記第2当接部分の少なくとも一方に前記係合部分が設けられている。これにより、連結板に対して放熱板がガタつきなく連結される。
 実施形態の別態様に係る照明装置において、前記支持板は、方形状、矩形状又はこれらに近い形状をする平板部と、前記平板部の周縁から前記光源ユニット側に立設する立設部とを有し、前記連結板の前記連結本部及び前記連結補助部の少なくとも一方は、前記支持板の前記立設部と対向する。これにより、支持板の立設部と前記連結本部及び連結補助部の少なくとも一方とが対向する方向にガタつきなく支持板が連結される。
 実施形態の別態様に係る照明装置において、前記支持板の前記立設部は、前記連結板の前記連結本部及び前記連結補助部の少なくとも一方に固定具により固定される固定部分と、前記連結本部及び前記連結補助部の少なくとも一方に係合する係合部分とを有する。これにより、支持板と放熱板との連結の信頼性を向上できる。
 実施形態の別態様に係る照明装置において、前記光源ユニットは前記光源モジュールを覆う光源カバーを備え、前記光源カバーは、前記放熱板に固定具により固定される固定部と、前記放熱板に係合する係合部とを有する。これにより、光源カバーと放熱板との装着の信頼性を向上できる。
In the illuminating device according to another aspect of the embodiment, the connection head portion includes a first abutting portion that abuts a standing portion located at an end portion in the first direction of the flat plate portion of the heat radiating plate, and the heat radiating plate. A second abutting portion that abuts against a standing portion located at an end portion in a second direction orthogonal to the first direction in the flat plate portion, and at least one of the first abutting portion and the second abutting portion The fixed portion is provided on one side, and the engaging portion is provided on at least one of the first contact portion and the second contact portion. Thereby, a heat sink is connected with a backlash with respect to a connection plate.
In the lighting device according to another aspect of the embodiment, the support plate includes a flat plate portion having a square shape, a rectangular shape, or a shape close thereto, and a standing portion standing on the light source unit side from the periphery of the flat plate portion. And at least one of the connection main part and the connection auxiliary part of the connection plate faces the standing part of the support plate. Thereby, a support plate is connected without backlash in the direction where the standing part of a support plate and at least one of the said connection main part and a connection auxiliary | assistant part oppose.
In the lighting device according to another aspect of the embodiment, the standing portion of the support plate includes a fixing portion fixed to at least one of the connection main portion and the connection auxiliary portion of the connection plate by a fixing tool, and the connection main portion. And an engaging portion that engages with at least one of the auxiliary connecting portions. Thereby, the reliability of connection with a support plate and a heat sink can be improved.
In the illumination device according to another aspect of the embodiment, the light source unit includes a light source cover that covers the light source module, and the light source cover is engaged with the heat radiating plate and a fixing portion that is fixed to the heat radiating plate by a fixture. Engaging portion. Thereby, the reliability of mounting | wearing with a light source cover and a heat sink can be improved.
<実施形態>
1.概要
 主に、図1~図3を用いて説明する。
 実施形態に係る照明装置1は、光源ユニット2と回路ユニット4とが枠体6により支持されてなる装置本体8を備える。ここでの照明装置1は、例えば、高天井等に取り付けられて下方を照射したり、地面等に取り付けられて斜め上方を照射したりする。このため、照明装置1は、装置本体8を取付面や設置面等に取り付けるためのアーム9を備える。
 ここでの照明装置1は2個の装置本体8を併設して備える。2個の装置本体8は同じ構成を有している。また、装置本体8から光が出射される方向を表側とする。装置本体8を表側から見たときに、装置本体8は矩形状をしており、その長手方向を単に長手方向ともいい、その短手方向を単に短手方向ともいう。
 以下、各部について説明する。
<Embodiment>
1. Outline Description will be made mainly with reference to FIGS.
The lighting device 1 according to the embodiment includes a device body 8 in which a light source unit 2 and a circuit unit 4 are supported by a frame body 6. For example, the lighting device 1 is attached to a high ceiling or the like to irradiate downward, or attached to the ground or the like to irradiate obliquely upward. For this reason, the illuminating device 1 includes an arm 9 for attaching the device main body 8 to an attachment surface, an installation surface, or the like.
The illuminating device 1 here is provided with two apparatus main bodies 8 side by side. The two apparatus main bodies 8 have the same configuration. The direction in which light is emitted from the apparatus main body 8 is the front side. When the apparatus main body 8 is viewed from the front side, the apparatus main body 8 has a rectangular shape, and its longitudinal direction is simply referred to as the longitudinal direction, and its short direction is also simply referred to as the short direction.
Hereinafter, each part will be described.
2.光源ユニット
 主に図4~図7を用いて説明する。
 光源ユニット2は放熱フィン21を裏面に有する放熱板23の表面に光源モジュール25を備える。ここでの光源ユニット2は光源モジュール25を覆う光源カバー27を備える。ここでの光源ユニット2は光学部材29を備える。なお、光学部材29は光源モジュール25から発せられた光を反射させる反射部を備える。また、放熱フィン21と放熱板23とでヒートシンクが構成される。
2. The light source unit will be described mainly with reference to FIGS.
The light source unit 2 includes a light source module 25 on the surface of a heat radiating plate 23 having radiating fins 21 on the back surface. The light source unit 2 here includes a light source cover 27 that covers the light source module 25. The light source unit 2 here includes an optical member 29. The optical member 29 includes a reflection unit that reflects the light emitted from the light source module 25. Further, the heat radiation fin 21 and the heat radiation plate 23 constitute a heat sink.
(1)放熱フィン
 放熱フィン21は光源モジュール25で発生した熱を放出する。具体的には、光源モジュール25から放熱板23を経由して放熱フィン21に伝わった熱が、放熱フィン21の周辺を対流する空気に放出される。
 放熱板23は矩形状に近い形状をしている。放熱板23は、図3(a)に示すように、放熱フィン21と回路ユニット4との間に空間が生じるように、枠体6に連結されている。回路ユニット4(支持板43)との間に空間を設けるのは、循環する空気に放熱フィン21からの熱を効率よく放出させるためである。
 放熱フィン21は放熱板23の短手方向に間隔をおいて放熱板23の長手方向に沿って複数設けられている。放熱フィン21は、例えば、薄肉金属板をプレス加工して横断面が「L」字状に構成された第1フィン211と第2フィン212とを組み合わせて(図4及び図5参照)、横断面が「コ」字状をしている。なお、第1フィン211と第2フィン212は便宜上「第1」と「第2」としており、一方を「第1」とする根拠は特にない。
 第1フィン211及び第2フィン212は、「L」字を構成する短辺に相当する板状部が重ねられた状態で、放熱板23に固定されている。ここでの第1フィン211及び第2フィン212は略同じ構成(形状)をしているが、放熱板23への固定位置によって異なる構成の第1フィンと第2フィンを利用してもよい。第1フィン211及び第2フィン212の放熱板23への固定には例えば溶接が利用されているが、例えば、リベットやねじ体等の他の固定方法・固定手段で第1フィンと第2フィンを放熱板に固定してもよい。放熱フィン21は、第1フィン211と第2フィン212とを一体でプレス加工して「コ」字状の横断面となる放熱フィン21としてもよい。
(1) Radiation fins The radiation fins 21 release heat generated by the light source module 25. Specifically, the heat transmitted from the light source module 25 to the heat radiation fin 21 via the heat radiation plate 23 is released to the air convection around the heat radiation fin 21.
The heat sink 23 has a shape close to a rectangular shape. As shown in FIG. 3A, the heat radiating plate 23 is connected to the frame body 6 so that a space is generated between the heat radiating fins 21 and the circuit unit 4. The reason why the space is provided between the circuit unit 4 and the support plate 43 is to efficiently release the heat from the radiating fins 21 to the circulating air.
A plurality of the radiating fins 21 are provided along the longitudinal direction of the radiating plate 23 with an interval in the short direction of the radiating plate 23. The radiating fin 21 is formed by, for example, combining a first fin 211 and a second fin 212 that are formed by pressing a thin metal plate and having a “L” shape in cross section (see FIGS. 4 and 5). The surface has a “U” shape. In addition, the 1st fin 211 and the 2nd fin 212 are made into "1st" and "2nd" for convenience, and there is no ground in particular which sets one as "1st".
The first fins 211 and the second fins 212 are fixed to the heat radiating plate 23 in a state where the plate-like portions corresponding to the short sides constituting the “L” shape are overlapped. Here, the first fins 211 and the second fins 212 have substantially the same configuration (shape). However, the first fins and the second fins having different configurations may be used depending on the fixing position to the heat sink 23. For example, welding is used to fix the first fins 211 and the second fins 212 to the heat dissipation plate 23. For example, the first fin and the second fin may be used by other fixing methods / fixing means such as rivets and screw bodies. May be fixed to the heat sink. The radiating fin 21 may be the radiating fin 21 having a “U” -shaped cross section by pressing the first fin 211 and the second fin 212 together.
(2)放熱板
 放熱板23は光源モジュール25を表面に装着するモジュール装着機能を有している。放熱板23は、光源モジュール25で発生した熱の一部を放熱する放熱機能と、光源モジュール25で発生した熱の一部を放熱フィン21に伝導する熱伝導機能とを有する。放熱板23は光源カバー27を装着するカバー装着機能を有している。放熱板23は光源ユニット2が枠体6に連結される連結機能を有している。
(2) Heat radiation plate The heat radiation plate 23 has a module mounting function for mounting the light source module 25 on the surface. The heat radiating plate 23 has a heat radiating function for radiating a part of the heat generated in the light source module 25 and a heat conduction function for conducting a part of the heat generated in the light source module 25 to the radiating fins 21. The heat sink 23 has a cover mounting function for mounting the light source cover 27. The heat sink 23 has a connecting function for connecting the light source unit 2 to the frame 6.
 放熱板23は、矩形状をする平板部231と、平板部231の周縁から回路ユニット4側に立設する立設部241,242とを有する。ここで、平板部231の長辺側端縁から立設する立設部を長立設部241とし、短辺側端縁から立設する立設部を短立設部242とする。なお、長立設部241と短立設部242とを区別する必要がない場合、立設部241,242とする。 The heat sink 23 includes a flat plate portion 231 having a rectangular shape, and standing portions 241 and 242 standing on the circuit unit 4 side from the periphery of the flat plate portion 231. Here, the standing portion standing from the long side edge of the flat plate portion 231 is referred to as a long standing portion 241, and the standing portion standing from the short side edge is referred to as a short standing portion 242. In addition, when it is not necessary to distinguish the long standing part 241 and the short standing part 242, the standing parts 241 and 242 are used.
(2-1)平板部
 平板部231は光源カバー27を装着するためのカバー装着手段を有する。ここでは、光源カバー27は2種類のカバー装着手段により放熱板23に装着され、第1カバー装着手段が平板部231にあり、第2カバー装着手段が立設部241,242にある。
 ここでは、光源カバー27を固定具で固定しており、固定具として例えばねじ体201を利用する場合は、第1カバー装着手段はねじ孔234により構成される。なお、ねじ体201は4個あり、ねじ孔234も4個あり、矩形状の平板部231の4隅に設けられている。
(2-1) Flat Plate Part The flat plate part 231 has a cover mounting means for mounting the light source cover 27. Here, the light source cover 27 is mounted on the heat sink 23 by two types of cover mounting means, the first cover mounting means is in the flat plate portion 231, and the second cover mounting means is in the standing portions 241 and 242.
Here, when the light source cover 27 is fixed by a fixing tool, and the screw body 201 is used as the fixing tool, for example, the first cover mounting means is configured by the screw hole 234. Note that there are four screw bodies 201 and four screw holes 234, which are provided at the four corners of the rectangular flat plate portion 231.
 平板部231は光源モジュール25を装着するためのモジュール装着手段を有する。ここでは、光源モジュール25を固定具で固定しており、固定具として例えばねじ体203を利用する場合は、モジュール装着手段はねじ孔235(図6参照)により構成される。なお、ねじ体201は6個あり、ねじ孔235も6個あり、4個のねじ孔234を結んでなる仮想の矩形状の内側に設けられている。 The flat plate portion 231 has module mounting means for mounting the light source module 25. Here, when the light source module 25 is fixed with a fixing tool and the screw body 203 is used as the fixing tool, for example, the module mounting means is configured by a screw hole 235 (see FIG. 6). Note that there are six screw bodies 201 and six screw holes 235, which are provided inside a virtual rectangular shape formed by connecting four screw holes 234.
 平板部231は、回路ユニット4と光源ユニット2(光源モジュール25)とを電気接続するケーブル用の貫通孔236を有する(図6参照)。なお、貫通孔236にはケーブ用のブッシュ204が嵌められている。
 平板部231は光学部材29用の光学部材位置決手段を有している。ここでは、光学部材29は傾斜部294の内面に凸部296を有しており、平板部231は凸部296が嵌る凹み又は貫通孔237を有している。つまり、光学部材位置決手段は貫通孔237により構成される。なお、凸部296は平板部231の長手方向に間隔をおいて2個あり、貫通孔237も2個ある。
The flat plate portion 231 has a cable through-hole 236 that electrically connects the circuit unit 4 and the light source unit 2 (light source module 25) (see FIG. 6). A cushing bush 204 is fitted in the through hole 236.
The flat plate portion 231 has optical member positioning means for the optical member 29. Here, the optical member 29 has a convex portion 296 on the inner surface of the inclined portion 294, and the flat plate portion 231 has a recess or a through hole 237 into which the convex portion 296 is fitted. That is, the optical member positioning means is constituted by the through hole 237. Note that there are two convex portions 296 at intervals in the longitudinal direction of the flat plate portion 231, and there are also two through holes 237.
(2-2)立設部
 立設部241,242は例えば板状部材をプレスすることで得られる。ここでの立設部241,242は平板部231の各辺の全長に亘って形成されている。
 立設部241,242は、光源カバー27を装着するための第2カバー装着手段を有する。ここでは、光源カバー27は裏側に突出する突出片287を有しており、第2カバー装着手段は係止部(突出片287の凸部289である)が係合する貫通孔243により構成される。なお、突出片287の凸部289は、貫通孔243を構成する表裏方向の両開口面間に位置する。これにより、ねじ体201がなくても、光源カバー27が表裏方向に外れ難くできる。
 なお、光源カバー27の突出片287は、矩形状の環状板部271の各辺の両端間の中間部位に合計10個あり、貫通孔243は突出片287に対応した部位に合計10個設けられている。
(2-2) Standing portions The standing portions 241 and 242 can be obtained by pressing a plate-like member, for example. Here, the standing portions 241 and 242 are formed over the entire length of each side of the flat plate portion 231.
The standing portions 241 and 242 have second cover mounting means for mounting the light source cover 27. Here, the light source cover 27 has a protruding piece 287 that protrudes to the back side, and the second cover mounting means is configured by a through-hole 243 that engages with a locking portion (the protruding portion 289 of the protruding piece 287). The In addition, the convex part 289 of the protrusion piece 287 is located between both opening surfaces of the front and back directions which comprise the through-hole 243. FIG. Thereby, even if there is no screw body 201, the light source cover 27 can be made difficult to come off in the front and back direction.
Note that a total of ten protruding pieces 287 of the light source cover 27 are provided at intermediate portions between both ends of each side of the rectangular annular plate portion 271, and a total of ten through holes 243 are provided at portions corresponding to the protruding pieces 287. ing.
 立設部241,242は、枠体6の連結板61に連結される光源側連結手段を有している。ここでは、放熱板23は2種類の光源側連結手段により連結板61に連結され、第1光源側連結手段が長立設部241にあり、第2光源側連結手段が立設部242と平板部231との境界部分にある。 The standing portions 241 and 242 have light source side coupling means coupled to the coupling plate 61 of the frame body 6. Here, the heat radiating plate 23 is connected to the connecting plate 61 by two types of light source side connecting means, the first light source side connecting means is in the long standing portion 241, and the second light source side connecting means is the standing portion 242 and the flat plate. It is at the boundary with the part 231.
 第1光源側連結には固定具が利用される。固定具として、図3に示すように、ねじ体205を利用しており、第1光源側連結手段はねじ孔244により構成される。なお、長立設部241は薄肉の板状部材から構成されているため、ねじ孔244はバーリング加工により形成されている。ねじ孔244は長立設部241における平板部231の長手方向の両端に設けられている。 A fixture is used for the first light source side connection. As shown in FIG. 3, a screw body 205 is used as a fixture, and the first light source side connecting means is constituted by a screw hole 244. In addition, since the elongate installation part 241 is comprised from the thin plate-shaped member, the screw hole 244 is formed by the burring process. The screw holes 244 are provided at both ends in the longitudinal direction of the flat plate portion 231 in the long standing portion 241.
 第2光源側連結には係合構造が利用される。連結板61は係止片68を有しており(図11参照)、第2光源側連結手段は係止片68が係合する貫通孔245により構成される。なお、係止片68は、貫通孔245を構成する表裏方向の裏側端面に係合する。これにより、光源ユニット2が下方を照射するように設置された場合において、ねじ体205がなくても光源ユニット2が落下し難くできる。
 なお、貫通孔245は各短立設部242における矩形状の平板部231の短手方向の両端側に設けられている。
An engagement structure is used for the second light source side connection. The connecting plate 61 has a locking piece 68 (see FIG. 11), and the second light source side connecting means is constituted by a through hole 245 with which the locking piece 68 is engaged. The locking piece 68 engages with the back side end face in the front and back direction that constitutes the through hole 245. Thereby, when the light source unit 2 is installed so as to irradiate downward, the light source unit 2 can be hardly dropped without the screw body 205.
The through-holes 245 are provided at both ends in the short direction of the rectangular flat plate portion 231 in each short standing portion 242.
(3)光源モジュール
 光源モジュール25は、表側から見たときに矩形状をする、所謂角型光源モジュールである。光源モジュール25は、複数個のLED素子251と、複数のLED素子251を実装するLED基板253とから構成される。光源モジュール25は受電用のコネクタ255をLED基板253に有している。コネクタ255は回路ユニット4に接続されているケーブルに着脱自在に接続される。
(3) Light Source Module The light source module 25 is a so-called square light source module that has a rectangular shape when viewed from the front side. The light source module 25 includes a plurality of LED elements 251 and an LED substrate 253 on which the plurality of LED elements 251 are mounted. The light source module 25 has a power receiving connector 255 on the LED substrate 253. The connector 255 is detachably connected to a cable connected to the circuit unit 4.
 複数個のLED素子251は、マトリクス状に配され、全体としてLED基板253の長手方向に長い矩形状をしている。ここでのLED素子251は所謂Mid Powerのチップである。
 LED基板253はここでは矩形状の放熱板23の長手方向に長い矩形状をしている。LED基板253の大きさは、放熱板23における放熱フィン21を搭載するフィン領域の大きさよりも小さい。つまり、光源ユニット2を投影したときに、LED基板253はフィン領域よりも小さくフィン領域内に位置する。これにより、LED素子251の熱を効率よく放出できる。
 LED基板253は、ブッシュ204(ケーブル)用の貫通孔257、光源モジュール25を放熱板23へ装着するためのねじ体203用の貫通孔258、光学部材29を位置決めするための凸部296用の貫通孔259を有する。なお、貫通孔258はモジュール装着手段の一例を構成する。
The plurality of LED elements 251 are arranged in a matrix and have a rectangular shape that is long in the longitudinal direction of the LED substrate 253 as a whole. The LED element 251 here is a so-called Mid Power chip.
Here, the LED substrate 253 has a rectangular shape that is long in the longitudinal direction of the rectangular heat sink 23. The size of the LED substrate 253 is smaller than the size of the fin region on the heat radiating plate 23 on which the heat radiating fins 21 are mounted. That is, when the light source unit 2 is projected, the LED board 253 is positioned in the fin area smaller than the fin area. Thereby, the heat | fever of the LED element 251 can be discharge | released efficiently.
The LED substrate 253 includes a through hole 257 for the bush 204 (cable), a through hole 258 for the screw body 203 for mounting the light source module 25 to the heat radiating plate 23, and a convex portion 296 for positioning the optical member 29. A through hole 259 is provided. The through hole 258 constitutes an example of a module mounting unit.
(4)光源カバー
 光源カバー27は、中央部が凹入する矩形状のトレイ状をしている。光源カバー27は環状板部271と膨出部281とを有する。光源カバー27は放熱板23への装着用のカバー装着手段も有している。光源カバー27は光学部材29を放熱板23に設ける機能を有している。
(4) Light source cover The light source cover 27 has a rectangular tray shape with a recessed central portion. The light source cover 27 includes an annular plate portion 271 and a bulging portion 281. The light source cover 27 also has cover mounting means for mounting on the heat sink 23. The light source cover 27 has a function of providing the optical member 29 on the heat sink 23.
(4-1)環状板部
 環状板部271は矩形環状をしている。環状板部271は光源モジュール25の長手方向に長い形状をしている。環状板部271の裏面は放熱板23の平板部231おける光源モジュール25又は光学部材29の外周部分に対向する。なお、ここでは裏面は平板部231に当接する。
 環状板部271は内周縁に近い部位に周方向に連続する溝273を裏面に有している(図7参照)。溝273は図示省略のパッキン用である。パッキンは光源カバー27と放熱板23との密着性を向上させる。これにより、空気中に分散するオイル成分がLED素子251等に付着するのを防止できる。
 環状板部271は一対の短辺部分275と一対の長辺部分277とを有する。短辺部分275は両長辺部分277に近い部位に欠け部278を有している。欠け部278は連結板61の係止片68用である。
 環状板部271の角部分、つまり、短辺部分275と長辺部分277とが交わる部分に、貫通孔279を有している。貫通孔279はねじ体201用である。なお、この貫通孔279は、後述の第1カバー装着手段の一例に相当する。また、貫通孔279の周辺部分がねじ体201により放熱板23に固定される固定部の一例である。
(4-1) Annular plate portion The annular plate portion 271 has a rectangular annular shape. The annular plate portion 271 has a shape that is long in the longitudinal direction of the light source module 25. The back surface of the annular plate portion 271 faces the outer peripheral portion of the light source module 25 or the optical member 29 in the flat plate portion 231 of the heat radiating plate 23. Here, the back surface contacts the flat plate portion 231.
The annular plate portion 271 has a groove 273 on the back surface that is continuous in the circumferential direction at a portion close to the inner peripheral edge (see FIG. 7). The groove 273 is for packing not shown. The packing improves the adhesion between the light source cover 27 and the heat sink 23. Thereby, it can prevent that the oil component disperse | distributed in the air adheres to LED element 251 grade | etc.,.
The annular plate portion 271 has a pair of short side portions 275 and a pair of long side portions 277. The short side portion 275 has a chipped portion 278 at a portion close to both the long side portions 277. The notch 278 is for the locking piece 68 of the connecting plate 61.
A through hole 279 is provided at a corner portion of the annular plate portion 271, that is, a portion where the short side portion 275 and the long side portion 277 intersect. The through hole 279 is for the screw body 201. The through hole 279 corresponds to an example of a first cover mounting unit described later. Further, the peripheral portion of the through hole 279 is an example of a fixing portion that is fixed to the heat sink 23 by the screw body 201.
(4-2)膨出部
 膨出部281は環状板部271の内周縁から表側に膨出する。膨出部281と放熱板23との間の空間に光源モジュール25及び光学部材29を収容する。膨出部281は収容状態の光学部材29や光源モジュールがガタつかないような構成を有している。
 膨出部281は、環状板部271の内周縁から表側に立設する立設部分283と、立設部分283の表側端を塞ぐ蓋部分285とを有する。立設部分283の内周面は光学部材29の外周面と近接又は当接している。なお、立設部分283と蓋部分285の交わる部分は丸くなっている。
(4-2) Swelling portion The swelling portion 281 swells from the inner peripheral edge of the annular plate portion 271 to the front side. The light source module 25 and the optical member 29 are accommodated in the space between the bulging portion 281 and the heat sink 23. The bulging portion 281 has a configuration that prevents the optical member 29 and the light source module in the accommodated state from rattling.
The bulging portion 281 includes a standing portion 283 that stands on the front side from the inner peripheral edge of the annular plate portion 271 and a lid portion 285 that closes the front side end of the standing portion 283. The inner peripheral surface of the standing portion 283 is close to or in contact with the outer peripheral surface of the optical member 29. In addition, the part where the standing part 283 and the lid part 285 intersect is rounded.
 蓋部分285における光学部材29の中央の開口298及びその周辺の傾斜部294と対向する領域は、LED素子251から発せられた光を通過させる光透過領域である。蓋部分285における光学部材29の環状平板部292と対向する部分及び立設部分283は光学部材29を位置決めする位置決め領域である。
 蓋部分285の内面は、光源モジュール25からの光を分散させる機能を有してもよい。分散機能は、例えば、マイクロレンズやシボ等により実施できる。
A region facing the central opening 298 of the optical member 29 and the surrounding inclined portion 294 in the lid portion 285 is a light transmission region through which light emitted from the LED element 251 passes. The portion of the lid portion 285 facing the annular flat plate portion 292 of the optical member 29 and the standing portion 283 are positioning regions for positioning the optical member 29.
The inner surface of the lid portion 285 may have a function of dispersing light from the light source module 25. The dispersion function can be implemented by, for example, a microlens or a texture.
(4-3)装着手段
 光源カバー27は放熱板23へのカバー装着手段を有する。ここでは、光源カバー27は上述の2種類のカバー装着手段により装着され、第1カバー装着手段及び第2カバー装着手段が環状板部271にある。
 第1のカバー装着には、固定具を利用しており、放熱板23側の第1カバー装着手段とで光源カバー27を放熱板23に装着させる。固定具はねじ体201であり、第1カバー装着手段は貫通孔279により構成される。貫通孔279には、放熱板23側の第1カバー装着手段であるねじ孔234に螺合するねじ体201が挿通する。なお、貫通孔279については上述の通りである。
(4-3) Mounting means The light source cover 27 has cover mounting means for the heat sink 23. Here, the light source cover 27 is mounted by the above-described two types of cover mounting means, and the first cover mounting means and the second cover mounting means are in the annular plate portion 271.
For the first cover mounting, a fixture is used, and the light source cover 27 is mounted on the heat sink 23 with the first cover mounting means on the side of the heat sink 23. The fixing tool is a screw body 201, and the first cover mounting means is constituted by a through hole 279. A screw body 201 that is screwed into the screw hole 234 that is the first cover mounting means on the heat radiating plate 23 side is inserted into the through hole 279. The through hole 279 is as described above.
 第2のカバー装着には放熱板23側の第2カバー装着手段とで係合構造を利用して光源カバー27を放熱板23に装着させる。第2カバー装着手段は、環状板部271から裏側に突出する突出片287と、突出片287の裏側端部から内側(膨出部281側)に突出する凸部289(図7参照)とにより構成される。凸部289は放熱板23の貫通孔243に係合する。ここでの凸部289は放熱板23に係合する係合部の一例である。
 突出片287は、短辺部分275に2個、長辺部分277に3個形成されている。突出片287は、短辺部分275の両端間に、長辺部分277の両端間に1個又は複数個それぞれ設けられている。これにより、光源カバー27の放熱板23への密着性を向上させることができる。
For the second cover mounting, the light source cover 27 is mounted on the heat radiating plate 23 using the engagement structure with the second cover mounting means on the heat radiating plate 23 side. The second cover mounting means includes a protruding piece 287 that protrudes from the annular plate portion 271 to the back side, and a convex portion 289 (see FIG. 7) that protrudes inward (from the bulging portion 281 side) from the back side end portion of the protruding piece 287. Composed. The convex portion 289 engages with the through hole 243 of the heat sink 23. The convex portion 289 here is an example of an engaging portion that engages with the heat sink 23.
Two protruding pieces 287 are formed on the short side portion 275 and three on the long side portion 277. One or a plurality of protruding pieces 287 are provided between both ends of the short side portion 275 and between both ends of the long side portion 277, respectively. Thereby, the adhesiveness to the heat sink 23 of the light source cover 27 can be improved.
(5)光学部材
 主に、図5~図7を用いて説明する。
 光学部材29は、光源モジュール25からの光を反射させる反射部291を有する。反射部291は、全体として矩形状に配されている複数のLED素子251の外周周辺に配され且つLED素子251から離れるにしたがって表側に移る傾斜面により構成される。
 光学部材29は、光源カバー27の蓋部分285に当接する矩形環状の環状平板部292と、環状平板部292の外周縁から裏側に立設部293と、環状平板部292の内周縁から内側狭まりに傾斜する傾斜部294とを有する。
(5) Optical member Description will be given mainly with reference to FIGS.
The optical member 29 has a reflection portion 291 that reflects light from the light source module 25. The reflecting portion 291 is configured by an inclined surface that is arranged around the outer periphery of the plurality of LED elements 251 that are arranged in a rectangular shape as a whole and moves to the front side as the distance from the LED elements 251 increases.
The optical member 29 includes a rectangular annular flat plate portion 292 that contacts the lid portion 285 of the light source cover 27, a standing portion 293 on the back side from the outer peripheral edge of the annular flat plate portion 292, and an inner side narrowing from the inner peripheral edge of the annular flat plate portion 292. And an inclined portion 294 which is inclined in the direction.
 傾斜部294の表面が反射部291の傾斜面となる。また、光学部材29は、例えば白色の樹脂材料により構成され、その表面に反射機能を有する。なお、反射機能は例えばメッキ層を利用することもできる。光学部材29は、矩形環状の傾斜部294の中央の開口298からLED素子251が露出し、LED素子251から出射された光の一部が傾斜部294の表面(傾斜面)で反射される。 The surface of the inclined portion 294 becomes the inclined surface of the reflecting portion 291. The optical member 29 is made of, for example, a white resin material and has a reflection function on the surface thereof. For the reflection function, for example, a plating layer can be used. In the optical member 29, the LED element 251 is exposed from the central opening 298 of the rectangular annular inclined portion 294, and a part of the light emitted from the LED element 251 is reflected by the surface (inclined surface) of the inclined portion 294.
 光学部材29は、環状平板部292、立設部293及び傾斜部294の裏側に形成される空間を収容空間としてもよく、例えば、ケーブル等を配してもよい。また、前記収容空間にケーブルとの接続用のコネクタ255が位置するようにLED基板253が構成されている。
 光学部材29は、環状平板部292から裏側に延伸して傾斜部294と立設部293とを連結するリブ295を有する(図7参照)。リブ295には、放熱板23の短手方向と平行なリブと、放熱板23の長手方向と平行なリブとがある。
The optical member 29 may have a space formed on the back side of the annular flat plate portion 292, the standing portion 293, and the inclined portion 294 as an accommodation space, and may be provided with a cable, for example. In addition, the LED substrate 253 is configured so that a connector 255 for connection with a cable is located in the housing space.
The optical member 29 has a rib 295 extending from the annular flat plate portion 292 to the back side and connecting the inclined portion 294 and the standing portion 293 (see FIG. 7). The ribs 295 include a rib parallel to the short direction of the heat sink 23 and a rib parallel to the longitudinal direction of the heat sink 23.
 光学部材29は、放熱板23に対して位置決めをする凸部296を傾斜部294の裏面に有する(図7参照)。なお、凸部296は光源モジュール25のLED基板253の貫通孔259を挿通して、放熱板23の貫通孔237(図6参照)に進入する。
 光学部材29は、放熱板23に対する位置決め手段(凸部296)を有しているが、放熱板23への取付手段を有していない。光学部材29の放熱板23への配置は、膨出部281内に光学部材29を収容する光源カバー27が放熱板23に固定されることで、行われる。
 光学部材29の外面形状と光源カバー27の膨出部281の内面形状とが対応(合致)しており、光源カバー27の放熱板23への取り付けにより、光学部材29が放熱板23の所定部位に配される。
 光学部材29は光源カバー27側(表側)に突出する凸部分297を環状平板部292に有する。ここでは凸部分297が矩形状の環状平板部292の中央部分に全周に亘って形成された矩形環状をしている。凸部分297の頂部は光源カバー27の内面(裏面)に当接する。これにより、光源カバー27内での光学部材29の位置決めができると共に、光学部材29の熱膨張にも対応できる。
The optical member 29 has a convex portion 296 for positioning with respect to the heat sink 23 on the back surface of the inclined portion 294 (see FIG. 7). The convex portion 296 passes through the through hole 259 of the LED substrate 253 of the light source module 25 and enters the through hole 237 (see FIG. 6) of the heat sink 23.
The optical member 29 has positioning means (convex portions 296) with respect to the heat sink 23, but does not have attachment means to the heat sink 23. The optical member 29 is disposed on the heat sink 23 by fixing the light source cover 27 that houses the optical member 29 in the bulging portion 281 to the heat sink 23.
The outer surface shape of the optical member 29 and the inner surface shape of the bulging portion 281 of the light source cover 27 correspond to each other, and the optical member 29 is attached to the heat sink 23 by attaching the light source cover 27 to the predetermined portion of the heat sink 23. Arranged.
The optical member 29 has a convex portion 297 protruding toward the light source cover 27 (front side) on the annular flat plate portion 292. Here, the convex portion 297 has a rectangular annular shape formed over the entire circumference in the central portion of the rectangular annular flat plate portion 292. The top of the convex portion 297 contacts the inner surface (back surface) of the light source cover 27. Thereby, the optical member 29 can be positioned in the light source cover 27 and the thermal expansion of the optical member 29 can be dealt with.
3.回路ユニット
 主に、図3、図8~図10を用いて説明する。
 回路ユニット4は、光源ユニット2との間に間隔が存在する状態で、枠体6に支持されている。回路ユニット4は光源モジュール25に点灯電力を供給する点灯回路41を支持板43の裏面側に備える。なお、点灯回路41は1つの光源モジュール25(光源ユニット2)に対して設けられ、例えば図1に示すように光源ユニット2が2個あると、点灯回路41は合計で2個ある。
 回路ユニット4は、点灯回路41を覆い且つ支持板43に取り付けられる回路カバー45を備える。回路ユニット4は、商用電源に接続されたケーブルを接続するための端子台セット47を備える。なお、回路ユニット4は、点灯回路41の絶縁性を確保するための絶縁ケース49を備える。
3. The circuit unit will be described mainly with reference to FIGS. 3 and 8 to 10.
The circuit unit 4 is supported by the frame body 6 with a space between the circuit unit 4 and the light source unit 2. The circuit unit 4 includes a lighting circuit 41 that supplies lighting power to the light source module 25 on the back side of the support plate 43. The lighting circuit 41 is provided for one light source module 25 (light source unit 2). For example, when there are two light source units 2 as shown in FIG. 1, there are two lighting circuits 41 in total.
The circuit unit 4 includes a circuit cover 45 that covers the lighting circuit 41 and is attached to the support plate 43. The circuit unit 4 includes a terminal block set 47 for connecting a cable connected to a commercial power source. The circuit unit 4 includes an insulating case 49 for ensuring the insulation of the lighting circuit 41.
(1)点灯回路
 点灯回路41は商用電源から受電して点灯電力を生成するための回路を有する。回路は、複数個の電子部品411により回路構成され、複数個の電子部品411は回路基板413に実装されている。なお、図では、複数個の電子部品411はブロック状で示している。
 回路基板413は支持板43の長手方向に長い矩形状をしている。回路基板413の角部に貫通孔415を有している。貫通孔415は回路基板413(点灯回路41)を支持板43に固定するための回路固定手段の一例に相当する。なお、貫通孔415には固定具の一例であるねじ体401が挿通し、ねじ体401は、支持板43の裏面に設けられた凸部のねじ穴又はねじ孔に螺合する。ここでは、凸部としてボス部441が利用され、ボス部441にねじ孔442が設けられている。これにより、回路基板413が、ボス部441の上面で支持され、支持板43に対して離間した状態で固定される。なお、回路基板413と支持板43との間には、絶縁ケース49の底板部491が配される。
(1) Lighting circuit The lighting circuit 41 has a circuit for receiving lighting from a commercial power source and generating lighting power. The circuit is composed of a plurality of electronic components 411, and the plurality of electronic components 411 are mounted on a circuit board 413. In the figure, the plurality of electronic components 411 are shown in block form.
The circuit board 413 has a rectangular shape that is long in the longitudinal direction of the support plate 43. A through-hole 415 is provided at a corner of the circuit board 413. The through hole 415 corresponds to an example of a circuit fixing unit for fixing the circuit board 413 (lighting circuit 41) to the support plate 43. Note that a screw body 401 that is an example of a fixture is inserted into the through hole 415, and the screw body 401 is screwed into a screw hole or a screw hole of a convex portion provided on the back surface of the support plate 43. Here, a boss portion 441 is used as a convex portion, and a screw hole 442 is provided in the boss portion 441. As a result, the circuit board 413 is supported on the upper surface of the boss portion 441 and fixed in a state of being separated from the support plate 43. A bottom plate portion 491 of the insulating case 49 is disposed between the circuit board 413 and the support plate 43.
(2)支持板
 支持板43は点灯回路41を載置(支持)する回路支持機能を有する。支持板43は点灯回路41を固定する回路固定手段を有する。支持板43は回路カバー45を装着する回路カバー装着機能を有している。支持板43は端子台セット47を固定する端子台固定機能を有している。支持板43は回路ユニット4を枠体6に連結する連結機能を有している。
(2) Support plate The support plate 43 has a circuit support function for mounting (supporting) the lighting circuit 41. The support plate 43 has circuit fixing means for fixing the lighting circuit 41. The support plate 43 has a circuit cover mounting function for mounting the circuit cover 45. The support plate 43 has a terminal block fixing function for fixing the terminal block set 47. The support plate 43 has a connecting function for connecting the circuit unit 4 to the frame body 6.
 支持板43は光源ユニット2の放熱板23の投影形状と略同じ投影形状を有している。ここでは、放熱板23は矩形状の投影形状を有し、支持板43の投影形状も矩形状又は矩形状に似た形状をしている。
 支持板43は、矩形状又は矩形状に似た平板部431と、平板部431の周縁から光源ユニット24側に立設する立設部432,433とを有する。ここで、平板部431の長辺側端縁から立設する立設部を長立設部432とし、短辺側端縁から立設する立設部を短立設部433とする。なお、長立設部432と短立設部433とを区別する必要がない場合、立設部432,433とする。
 平板部431における短辺の中央部分は長手方向の内側に凹入する欠け部434となっている。平板部431の欠け部434に対して短手方向の両側に短立設部433が設けられている。なお、短立設部433は各短辺に2個ある。
The support plate 43 has a projection shape substantially the same as the projection shape of the heat dissipation plate 23 of the light source unit 2. Here, the heat radiating plate 23 has a rectangular projection shape, and the projection shape of the support plate 43 also has a rectangular shape or a shape similar to a rectangular shape.
The support plate 43 has a flat plate portion 431 having a rectangular shape or a rectangular shape, and standing portions 432 and 433 that stand on the light source unit 24 side from the periphery of the flat plate portion 431. Here, the standing part standing from the long side edge of the flat plate part 431 is referred to as a long standing part 432, and the standing part standing from the short side edge is referred to as a short standing part 433. In addition, when it is not necessary to distinguish the long standing part 432 and the short standing part 433, it is set as the standing parts 432 and 433.
A central portion of the short side in the flat plate portion 431 is a chipped portion 434 that is recessed in the longitudinal direction. Short standing portions 433 are provided on both sides in the lateral direction with respect to the chipped portion 434 of the flat plate portion 431. There are two short standing portions 433 on each short side.
(2-1)平板部
 平板部431は、回路基板413を支持する回路支持手段と、回路基板413を固定する回路固定手段を裏面に備える。ここでの回路支持手段はボス部441により構成され、回路固定手段はボス部441に形成されたねじ孔442により構成される。
 平板部431は回路カバー45を装着する回路カバー装着手段を有する。ここでは、回路カバー45は2種類の回路カバー装着手段により支持板43に装着される。2つの回路カバー装着手段の一方である第1回路カバー装着手段は固定具を利用し、他方である第2回路カバー装着手段は係合構造を利用している。
 第1回路カバー装着手段は、固定具の一例であるねじ体402が螺合するねじ孔443(図10参照)により構成される。なお、ねじ孔443はベーリング加工により形成されている。第2回路カバー装着手段は、回路カバー45の屈曲部456が挿入して平板部431に係合するための貫通孔444により構成される。なお、回路カバー45の屈曲部456は、貫通孔444に対して裏面側(外部側)から進入して、進入した屈曲部456が平板部431の貫通孔444に対して進入方向側に存在する板部分431aに係合する。なお、貫通孔444は、平板部431の長手方向に長い矩形状をしている。
(2-1) Flat Plate Part The flat plate part 431 includes circuit support means for supporting the circuit board 413 and circuit fixing means for fixing the circuit board 413 on the back surface. The circuit support means here is constituted by a boss portion 441, and the circuit fixing means is constituted by a screw hole 442 formed in the boss portion 441.
The flat plate portion 431 has circuit cover mounting means for mounting the circuit cover 45. Here, the circuit cover 45 is mounted on the support plate 43 by two types of circuit cover mounting means. The first circuit cover mounting means which is one of the two circuit cover mounting means uses a fixing tool, and the second circuit cover mounting means which is the other uses an engaging structure.
The first circuit cover mounting means includes a screw hole 443 (see FIG. 10) into which a screw body 402, which is an example of a fixture, is screwed. The screw hole 443 is formed by a baling process. The second circuit cover mounting means is constituted by a through hole 444 through which the bent portion 456 of the circuit cover 45 is inserted and engaged with the flat plate portion 431. The bent portion 456 of the circuit cover 45 enters from the back surface side (external side) with respect to the through hole 444, and the bent portion 456 that has entered enters the entrance direction side with respect to the through hole 444 of the flat plate portion 431. Engages with the plate portion 431a. The through hole 444 has a rectangular shape that is long in the longitudinal direction of the flat plate portion 431.
 平板部431は端子台セット47を固定する端子台固定手段を有する。端子台セット47の固定には固定具を利用している。ここでの固定具はねじ体403であり(図9参照)、端子台固定手段はねじ体403用のねじ孔445により構成される。なお、ねじ孔445はベーリング加工により形成されている。
 平板部431はねじ体403により固定された端子台セット47が回転移動しないように回転止め手段を有している。回転止め手段は端子台セット47の屈曲部477の表側端部が挿入される貫通孔446により構成される。ここでの貫通孔446は短手方向に延びる溝状をしている。なお、屈曲部477の表側端部は、傾斜部475や接続部476の表側端部よりも表側に延伸し、屈曲部477の表側端部が貫通孔446に挿入された状態で端子台セット47を短手方向に移動させることで、屈曲部477の延伸先端部の溝478が貫通孔446に係合する。
The flat plate portion 431 has terminal block fixing means for fixing the terminal block set 47. A fixing tool is used to fix the terminal block set 47. The fixture here is a screw body 403 (see FIG. 9), and the terminal block fixing means is constituted by a screw hole 445 for the screw body 403. The screw hole 445 is formed by a baling process.
The flat plate portion 431 has rotation stopping means so that the terminal block set 47 fixed by the screw body 403 does not rotate. The rotation stopping means is constituted by a through hole 446 into which the front end of the bent portion 477 of the terminal block set 47 is inserted. The through-hole 446 here has a groove shape extending in the short direction. The front end of the bent portion 477 extends to the front side from the front end of the inclined portion 475 and the connecting portion 476, and the terminal block set 47 is in a state where the front end of the bent portion 477 is inserted into the through hole 446. Is moved in the short direction, and the groove 478 at the extending tip of the bent portion 477 is engaged with the through hole 446.
(2-2)立設部
 立設部432,433は、枠体6の連結板61の連結本部62及び連結補助部63の両方に対向するように構成されている。連結板61に連結された状態において、立設部432,433は連結板61の連結本部62及び連結補助部63の外側に位置する。これにより、支持板43(回路ユニット4)は枠体6に対して表裏方向と直交する方向にずれるのを規制できる。
 立設部432,433の一方は、枠体6の連結板61に連結される回路側連結手段を有している。一方の立設部は長立設部432である。ここでの連結には固定具が利用される。固定具として、図3に示すように、ねじ体405を利用しており、回路側連結手段はねじ孔447により構成される。つまり、長立設部432は連結板61の連結本部62にねじ体405により固定される固定部分の一例となる。なお、立設部432,433の一方の短立設部433は連結本部62及び連結補助部63に係合する係合部分の一例となる。
 長立設部432は薄肉の板状部材から構成されているため、ねじ孔447はバーリング加工により形成されている。ねじ孔447は長立設部432における平板部431の長手方向の両端に設けられている。
(2-2) Standing portion The standing portions 432 and 433 are configured to face both the connection main portion 62 and the connection auxiliary portion 63 of the connection plate 61 of the frame body 6. In the state of being connected to the connecting plate 61, the standing portions 432 and 433 are positioned outside the connecting main portion 62 and the connecting auxiliary portion 63 of the connecting plate 61. Thereby, it can control that support plate 43 (circuit unit 4) shifts in the direction which intersects perpendicularly with the front and back directions to frame 6.
One of the upright portions 432 and 433 has a circuit side connecting means connected to the connecting plate 61 of the frame body 6. One standing part is a long standing part 432. A fixture is used for the connection here. As shown in FIG. 3, a screw body 405 is used as the fixture, and the circuit side connecting means is constituted by a screw hole 447. That is, the erecting portion 432 is an example of a fixed portion that is fixed to the coupling main portion 62 of the coupling plate 61 by the screw body 405. One short standing portion 433 of the standing portions 432 and 433 is an example of an engaging portion that engages with the main connecting portion 62 and the auxiliary connecting portion 63.
Since the elongated portion 432 is made of a thin plate member, the screw hole 447 is formed by burring. The screw holes 447 are provided at both ends in the longitudinal direction of the flat plate portion 431 in the upright portion 432.
(3)回路カバー
 回路カバー45は表側が開口する箱状をしている。回路カバー45は、裏側から見たときに、矩形状の支持板53の長手方向に長い矩形状をし、表裏方向の寸法が最も小さい直方体状(表側が開口している)をしている。
 回路カバー45は、矩形状の天板部451と、天板部451の長辺から表側に延伸する長側板部452と、天板部451の短辺から表側に延伸する短側板部453とを有する。
(3) Circuit cover The circuit cover 45 has a box shape with the front side opened. When viewed from the back side, the circuit cover 45 has a rectangular shape that is long in the longitudinal direction of the rectangular support plate 53 and has the smallest dimension in the front and back direction (the front side is open).
The circuit cover 45 includes a rectangular top plate portion 451, a long side plate portion 452 extending from the long side of the top plate portion 451 to the front side, and a short side plate portion 453 extending from the short side of the top plate portion 451 to the front side. Have.
 一方の長側板部452は端子台セット47を回路カバー45の外部に露出させるための開口454を有する。開口454は2線式の端子台471用と3線式の端子台472用との2つある。
 一方の長側板部452は、表側端から短手方向の外方に屈曲する屈曲部456を有している。屈曲部456は一方の長側板部452の長手方向の両端に設けられている。屈曲部456は支持板43の貫通孔444に進入して板部分431aに係合する。つまり、屈曲部456は第1回路カバー装着手段の一例を構成する。
 他方の長側板部452は、表側端の全長に亘って短手方向の外方に屈曲する屈曲部457を有している。屈曲部457は一方の長側板部452の長手方向の両端側に貫通孔458を有する。貫通孔458には、回路カバー45を支持板43に固定するための固定具であるねじ体402が挿通する。つまり、屈曲部457の貫通孔458は第2回路カバー装着手段の一例を構成する。
One long side plate portion 452 has an opening 454 for exposing the terminal block set 47 to the outside of the circuit cover 45. There are two openings 454 for the two-wire terminal block 471 and for the three-wire terminal block 472.
One long side plate portion 452 has a bent portion 456 that is bent outward from the front side end in the short direction. The bent portions 456 are provided at both ends of one long side plate portion 452 in the longitudinal direction. The bent portion 456 enters the through hole 444 of the support plate 43 and engages with the plate portion 431a. That is, the bent portion 456 constitutes an example of a first circuit cover mounting unit.
The other long side plate portion 452 has a bent portion 457 that bends outward in the lateral direction over the entire length of the front side end. The bent portion 457 has through holes 458 on both ends in the longitudinal direction of one long side plate portion 452. A screw body 402 that is a fixing tool for fixing the circuit cover 45 to the support plate 43 is inserted into the through hole 458. That is, the through hole 458 of the bent portion 457 constitutes an example of the second circuit cover mounting means.
(4)端子台セット
 端子台セット47は、図示しない商業電源側のケーブルとの接続を容易にするためのものである。端子台セット47は、端子台と、端子台を搭載する端子搭載板474とを有する。
 端子台は、ここでは、2線式の差し込みタイプの2線端子台471と、3線式の差し込みタイプの3線端子台472の二種類である。なお、2線端子台471と3線端子台472とを区別する必要がない場合は、単に端子台471,472とする。
(4) Terminal Block Set The terminal block set 47 is for facilitating connection with a commercial power supply side cable (not shown). The terminal block set 47 includes a terminal block and a terminal mounting plate 474 on which the terminal block is mounted.
Here, there are two types of terminal blocks: a two-wire insertion type two-wire terminal block 471 and a three-wire insertion type three-wire terminal block 472. If there is no need to distinguish between the 2-wire terminal block 471 and the 3-wire terminal block 472, the terminal blocks 471 and 472 are simply used.
 端子搭載板474は、端子台471,472のケーブル差し込み口が回路カバー45の開口から外部に張り出すように、端子台471,472を搭載する。ここでは、端子台471,472へのケーブルの差し込みが回路カバー45の長側板部452に沿うように搭載される。端子台471,472へのケーブルの差し込み方向が回路カバー45の長側板部452に対して傾斜するように搭載される。傾斜方向は、端子台471,472の差し込み口に近づくにしたがって長側板部452に近づく方向である。これにより、端子台471、472への(特に471)ケーブルの差し込み方向が長側板部452に平行に向いている場合より、ケーブルの差し込みの作業が容易となる。
 端子搭載板474は、支持板43の平板部431に対して立設するように、固定される。端子搭載板474は、2線端子台471と3線端子台472とを支持板43の長手方向に併設する状態で、搭載する。なお、端子台471,472は端子搭載板474にねじ体により固定される。
The terminal mounting plate 474 mounts the terminal blocks 471, 472 so that the cable insertion holes of the terminal blocks 471, 472 protrude from the opening of the circuit cover 45 to the outside. Here, the cable is mounted so that the cable is inserted into the terminal blocks 471 and 472 along the long side plate portion 452 of the circuit cover 45. The cable is mounted so that the cable insertion direction into the terminal blocks 471 and 472 is inclined with respect to the long side plate portion 452 of the circuit cover 45. The inclination direction is a direction approaching the long side plate portion 452 as it approaches the insertion port of the terminal blocks 471 and 472. Thereby, the operation of inserting the cable becomes easier than when the insertion direction of the cable into the terminal blocks 471 and 472 (particularly 471) is parallel to the long side plate portion 452.
The terminal mounting plate 474 is fixed so as to stand on the flat plate portion 431 of the support plate 43. The terminal mounting plate 474 is mounted in a state where the two-wire terminal block 471 and the three-wire terminal block 472 are provided side by side in the longitudinal direction of the support plate 43. The terminal blocks 471 and 472 are fixed to the terminal mounting plate 474 with a screw body.
 端子搭載板474は、回路カバー45の長側板部452に対して傾斜する2つの傾斜部475と、2つの傾斜部475を接続する接続部476とを有する。2つの傾斜部475は略平行に設けられている。傾斜部475に端子台471,472が固定される。
 端子搭載板474は、2つの傾斜部475における長手方向の両端から短手方向の内方へと屈曲する屈曲部477を有している。屈曲部477の表側端部は、傾斜部475の表側端よりも表側に突出し、当該突出部分に溝478を有している。溝478は支持板43の平板部431の貫通孔446に係合する。つまり、屈曲部477の表側端部及び表側端部の貫通孔446が端子台セット47の回転を防止する回転止め手段の一例を構成する。
 端子搭載板474は、接続部476の表側端部から短手方向(の内側)へと屈曲する屈曲片480を有し、屈曲片480に貫通孔481を有している。貫通孔481には端子搭載板474を支持板43に固定するための固定具であるねじ体403が挿通する。つまり、屈曲片480の貫通孔481が端子台固定手段の一例を構成する。
The terminal mounting plate 474 includes two inclined portions 475 that are inclined with respect to the long side plate portion 452 of the circuit cover 45, and a connection portion 476 that connects the two inclined portions 475. The two inclined portions 475 are provided substantially in parallel. Terminal blocks 471 and 472 are fixed to the inclined portion 475.
The terminal mounting plate 474 has a bent portion 477 that bends from both longitudinal ends of the two inclined portions 475 inward in the short direction. The front side end portion of the bent portion 477 protrudes to the front side from the front side end of the inclined portion 475, and has a groove 478 in the protruding portion. The groove 478 engages with the through hole 446 of the flat plate portion 431 of the support plate 43. That is, the front end portion of the bent portion 477 and the through hole 446 at the front end portion constitute an example of a rotation stop means for preventing the terminal block set 47 from rotating.
The terminal mounting plate 474 has a bent piece 480 that bends from the front side end of the connecting portion 476 in the short direction (inside), and the bent piece 480 has a through hole 481. A screw body 403 that is a fixture for fixing the terminal mounting plate 474 to the support plate 43 is inserted into the through hole 481. That is, the through hole 481 of the bent piece 480 constitutes an example of the terminal block fixing means.
(5)絶縁ケース
 絶縁ケース49は、点灯回路41と支持板43の間及び点灯回路41と回路カバー45の長側板部452との間に配される。なお、点灯回路41と回路カバー45の短側板部453とが離れているため絶縁ケース49は配されていない。
 絶縁ケース49は、矩形状の底板部491と、底板部491の短手方向の端縁から立設する立設部493とを有している。底板部491が点灯回路41と支持板43の間に、立設部493が点灯回路41と回路カバー45の長側板部452との間にそれぞれ位置する。
 底板部491には、支持板43のボス部441用の欠け部495や貫通孔497を有する。底板部491は支持板43の貫通孔448に取り付けられるブッシュ407用の欠け部499を有する。
(5) Insulating Case The insulating case 49 is disposed between the lighting circuit 41 and the support plate 43 and between the lighting circuit 41 and the long side plate portion 452 of the circuit cover 45. In addition, since the lighting circuit 41 and the short side plate portion 453 of the circuit cover 45 are separated from each other, the insulating case 49 is not provided.
The insulating case 49 has a rectangular bottom plate portion 491 and a standing portion 493 that stands from an edge of the bottom plate portion 491 in the short direction. The bottom plate portion 491 is located between the lighting circuit 41 and the support plate 43, and the standing portion 493 is located between the lighting circuit 41 and the long side plate portion 452 of the circuit cover 45.
The bottom plate portion 491 has a chipped portion 495 for the boss portion 441 of the support plate 43 and a through hole 497. The bottom plate portion 491 has a notch 499 for the bush 407 attached to the through hole 448 of the support plate 43.
4.枠体
 主に図11を用いて説明する。
 枠体6は放熱板23と支持板43とを対向状態で連結する2枚の連結板61(図2)を備える。2枚の連結板61は、放熱板23及び支持板43における長手方向の両端部同士を連結する。連結板61は例えば1枚の金属板をプレス加工することで得られる。
 連結板61は、放熱板23と支持板43とを連結する一対の連結本部62と、一対の連結本部62同士を連結する連結補助部63とを有する。連結板61は、アーム9に取り付けるための取付部64を有している。取付部64は連結補助部63を利用して設けられている。
 連結板61は、放熱板23と支持板43との主面が対向する方向(表裏方向)に延伸する連結本部62と、放熱板23と支持板43の長手方向と直交する方向(短手方向)に延伸する連結補助部63とを有する。連結板61は、連結補助部63を一対の連結本部62における支持板43側に有する「U」字状をしている。
4). The frame will be described mainly with reference to FIG.
The frame 6 includes two connecting plates 61 (FIG. 2) that connect the heat radiating plate 23 and the support plate 43 in an opposing state. The two connecting plates 61 connect the longitudinal ends of the heat dissipation plate 23 and the support plate 43 to each other. The connecting plate 61 is obtained, for example, by pressing one metal plate.
The connection plate 61 includes a pair of connection main portions 62 that connect the heat dissipation plate 23 and the support plate 43, and a connection auxiliary portion 63 that connects the pair of connection main portions 62. The connecting plate 61 has an attachment portion 64 for attaching to the arm 9. The attachment portion 64 is provided using the connection auxiliary portion 63.
The connecting plate 61 has a connecting main part 62 extending in a direction (front and back direction) in which the main surfaces of the heat sink 23 and the support plate 43 face each other, and a direction (short direction) perpendicular to the longitudinal direction of the heat sink 23 and the support plate 43. And a connection assisting portion 63 that extends. The connecting plate 61 has a “U” shape having the connecting auxiliary portion 63 on the support plate 43 side in the pair of connecting main portions 62.
 連結本部62は放熱板23の立設部241,242及び支持板43の立設部432,433に当接する当接部分を有する。
 長立設部241の端部の外面に当接する当接部分を長当接部分65とし、短立設部242の端部の外面に当接する当接部分を短当接部分66とする。換言すると、長立設部432の端部の内面に当接する当接部分を長当接部分65とし、短立設部433の端部の内面に当接する当接部分を短当接部分66とする。
 なお、長当接部分65は本発明の「第2当接部分」の一例に相当し、短当接部分66は本発明の「第1当接部分」の一例に相当する。連結本部62は長当接部分65と短当接部分66とを直交する状態で有する。
The coupling head portion 62 has contact portions that contact the standing portions 241 and 242 of the heat sink 23 and the standing portions 432 and 433 of the support plate 43.
A contact portion that contacts the outer surface of the end portion of the long standing portion 241 is a long contact portion 65, and a contact portion that contacts the outer surface of the end portion of the short standing portion 242 is a short contact portion 66. In other words, the contact portion that contacts the inner surface of the end portion of the long standing portion 432 is the long contact portion 65, and the contact portion that contacts the inner surface of the end portion of the short standing portion 433 is the short contact portion 66. To do.
The long contact portion 65 corresponds to an example of the “second contact portion” of the present invention, and the short contact portion 66 corresponds to an example of the “first contact portion” of the present invention. The connecting main part 62 has a long contact portion 65 and a short contact portion 66 in a state of being orthogonal to each other.
(1)光源ユニットとの連結
 連結本部62における光源ユニット2側に存在する端部は、放熱板23の立設部241,242に固定具により固定される固定部分と、放熱板23の平板部231又は立設部241,242に表側から係合する係合部分とを有する。ここでは、固定部分が長当接部分65にあり、係合部分が短当接部分66にある。
 長当接部分65の端部を放熱板23に固定する固定具の一例はねじ体205であり、長当接部分65の端部に貫通孔67を有する。つまり、長当接部分65は、図13に示すように、放熱板23の長立設部241の外側に位置する状態で、ねじ体205が貫通孔67を挿通して長立設部241のねじ孔244(図4参照)に螺合することで、固定される。すなわち、長当接部分65の端部の貫通孔67は第1光源側連結手段の一例を構成する。
 短当接部分66の表側端部は、短当接部分66の裏側に折り曲げられた係止片68となっており、放熱板23の短立設部242と平板部231との境界部分に存在する貫通孔245(図4参照)に係合する。つまり、短当接部分66の端部の係止片68は第2光源側連結手段の一例を構成する。
(1) Connection with the light source unit The end portion on the light source unit 2 side in the connection main part 62 is a fixed part fixed to the standing parts 241 and 242 of the heat sink 23 by a fixture, and a flat plate part of the heat sink 23 231 or the standing portions 241 and 242 from the front side. Here, the fixed portion is in the long contact portion 65 and the engaging portion is in the short contact portion 66.
An example of a fixture that fixes the end of the long contact portion 65 to the heat sink 23 is a screw body 205, and has a through hole 67 at the end of the long contact portion 65. That is, as shown in FIG. 13, the long contact portion 65 is positioned outside the long standing portion 241 of the heat sink 23, and the screw body 205 is inserted through the through hole 67 and the long standing portion 241. It is fixed by screwing into the screw hole 244 (see FIG. 4). That is, the through hole 67 at the end of the long contact portion 65 constitutes an example of the first light source side connecting means.
The front end portion of the short contact portion 66 is a locking piece 68 bent to the back side of the short contact portion 66, and exists at the boundary portion between the short standing portion 242 and the flat plate portion 231 of the heat sink 23. Engaging with the through-hole 245 (see FIG. 4). That is, the locking piece 68 at the end of the short contact portion 66 constitutes an example of the second light source side connecting means.
(2)回路ユニットとの連結
 連結本部62における回路ユニット4側に存在する端部は、支持板43の立設部432,433に固定具により固定される固定部分の一例である。長当接部分65の端部を支持板43に固定する固定具の一例はねじ体405であり(図3参照)、長当接部分65の端部に貫通孔69を有する。つまり、長当接部分65は、図12及び図13に示すように、支持板43の長立設部432の内側に位置する状態で、ねじ体405が貫通孔69を挿通して長立設部432のねじ孔447に螺合することで、固定される。すなわち、長当接部分65の端部の貫通孔69は回路側連結手段の一例を構成する。なお、貫通孔69はバーリング加工されている。
 連結本部62における回路ユニット4側に存在する端部は、支持板43の立設部432,433に外側から係合される係合部分の一例となる。
 連結板61は、連結本部62の短当接部分66及び連結補助部63の回路ユニット4側の端部から内側(支持板43側)へ屈曲する屈曲部分71を有する。屈曲部分71は支持板43の平板部431を表側から当接(支持)する。屈曲部分71は、支持板43の平板部431の短手方向の両端に間隔をおいて設けられている。
(2) Connection with Circuit Unit The end portion present on the circuit unit 4 side in the connection main unit 62 is an example of a fixed portion fixed to the standing portions 432 and 433 of the support plate 43 by a fixing tool. An example of a fixture that fixes the end of the long contact portion 65 to the support plate 43 is a screw body 405 (see FIG. 3), and has a through hole 69 at the end of the long contact portion 65. That is, as shown in FIGS. 12 and 13, the long abutting portion 65 is installed in a state where the screw body 405 is inserted through the through hole 69 in a state where it is located inside the long standing portion 432 of the support plate 43. It is fixed by being screwed into the screw hole 447 of the portion 432. That is, the through hole 69 at the end of the long contact portion 65 constitutes an example of a circuit side connecting means. The through hole 69 is burring processed.
The end portion present on the circuit unit 4 side in the coupling head portion 62 is an example of an engaging portion that is engaged with the standing portions 432 and 433 of the support plate 43 from the outside.
The connecting plate 61 includes a short contact portion 66 of the connecting head portion 62 and a bent portion 71 that bends inward (support plate 43 side) from the end of the connecting auxiliary portion 63 on the circuit unit 4 side. The bent portion 71 abuts (supports) the flat plate portion 431 of the support plate 43 from the front side. The bent portions 71 are provided at both ends of the flat plate portion 431 of the support plate 43 in the short direction.
(3)アームとの取り付け
 取付部64は、連結補助部63における支持板43の短手方向の中央部から裏方向に延伸する延伸部分73を有する。延伸部分73は2個の屈曲部分71間に設けられている。
 アーム9との取り付けにボルト88を利用しており(図1参照)、延伸部分73の裏面にボルト88用のナット74が表裏方向に2個有している。なお、ナット74は例えば溶接により取り付けられている。
 取付部64は、例えば、図1に示すように、2個の装置本体8を併設した状態で、アーム9の取付板90に取り付けるための取付手段を有している。ここでの取り付けには、固定具の一例としてのねじ体89を利用しており、当該ねじ体89用のねじ孔75を延伸部分73及び連結補助部63に有している。ねじ孔75は、2個のナット74の周辺に4個あり、各短当接部分66における回路ユニット4側の端部に1個あり、合計6個ある。ナット74周辺の4個のねじ孔75は方形状の角に相当する位置に設けられている。
(3) Attachment with an arm The attachment part 64 has the extending | stretching part 73 extended | stretched in the back direction from the center part of the transversal direction of the support plate 43 in the connection auxiliary | assistant part 63. FIG. The extending portion 73 is provided between the two bent portions 71.
Bolts 88 are used for attachment to the arm 9 (see FIG. 1), and two nuts 74 for the bolts 88 are provided on the back surface of the extending portion 73 in the front and back direction. The nut 74 is attached by welding, for example.
For example, as shown in FIG. 1, the attachment portion 64 has attachment means for attaching to the attachment plate 90 of the arm 9 in a state where the two apparatus main bodies 8 are provided side by side. For the attachment here, a screw body 89 as an example of a fixture is used, and a screw hole 75 for the screw body 89 is provided in the extending portion 73 and the connection auxiliary portion 63. There are four screw holes 75 around the two nuts 74, one at each end of the short contact portion 66 on the circuit unit 4 side, and a total of six screw holes 75. Four screw holes 75 around the nut 74 are provided at positions corresponding to square corners.
5.アーム
 主に、図1及び図2を用いて説明する。
 アーム9は装置本体8を設置面に取り付ける取付機能を有する。アーム9は、装置本体8が1個の場合は装置本体8に直接取り受けられ、装置本体8が図1に示すように2個の場合は取付板90を介して2個の装置本体8に取り付けられる。
 アーム9は、「U」字状をするアーム本体91を備える。アーム本体91は、設置面に固定される設置面側固定部92と、装置本体8側に固定される装置側固定部93とを有する。設置面側固定部92は回路ユニット4の支持板43の長手方向に延伸している。設置面側固定部92は固定用の貫通孔94を複数個有している。装置側固定部93は設置面側固定部92の長手方向の両端から直交する方向に延伸する。装置側固定部93は延伸先端部に貫通孔を有する。装置本体8の枠体6の連結板61に取り付けられる場合は、連結板61のナット74(図11参照)に螺合するボルトが貫通孔を挿通する。装置本体8が図1に示すように2個の場合、取付板90に取付けられたナット体99に螺合するボルト88が貫通孔を挿通する。
 貫通孔の一方は、他の貫通孔を挿通するボルト88の中心軸を回転中心とする円弧状をしている。ここでは表側に位置する貫通孔である。これにより、アーム9は装置本体8の姿勢を調整可能に固定できる。
5). The arm will be described mainly with reference to FIGS.
The arm 9 has an attachment function for attaching the apparatus main body 8 to the installation surface. The arm 9 is directly received by the apparatus main body 8 when the number of the apparatus main body 8 is one, and when the number of the apparatus main bodies 8 is two as shown in FIG. It is attached.
The arm 9 includes an arm body 91 having a “U” shape. The arm main body 91 includes an installation surface side fixing portion 92 that is fixed to the installation surface, and a device side fixing portion 93 that is fixed to the device main body 8 side. The installation surface side fixing portion 92 extends in the longitudinal direction of the support plate 43 of the circuit unit 4. The installation surface side fixing portion 92 has a plurality of fixing through holes 94. The apparatus-side fixing portion 93 extends in a direction perpendicular to both ends of the installation surface-side fixing portion 92 in the longitudinal direction. The apparatus-side fixing portion 93 has a through hole at the extending tip portion. When attached to the connecting plate 61 of the frame 6 of the apparatus body 8, a bolt that is screwed into the nut 74 (see FIG. 11) of the connecting plate 61 passes through the through hole. When the number of the apparatus main bodies 8 is two as shown in FIG. 1, the bolts 88 screwed into the nut bodies 99 attached to the attachment plate 90 pass through the through holes.
One of the through holes has an arc shape with the center axis of the bolt 88 passing through the other through hole as the center of rotation. Here, it is a through hole located on the front side. Thereby, the arm 9 can fix the attitude | position of the apparatus main body 8 so that adjustment is possible.
 取付板90は、2個の装置本体8を併設する状態で連結し、アーム9に取り付けられる。なお、ここでの併設する状態とは、矩形状の放熱板23や支持板43のおける短手方向に配された状態である。取付板90は、併設する2個の装置本体8の連結板61同士を連結する連結部95と、アーム9の装置側固定部93に固定されるアーム側固定部96とを有する。
 連結部95は、併設する2個1組の連結板61の連結補助部63と平行な板状をしている。連結部95は複数個の貫通孔97を有している。この貫通孔97は各連結板61のねじ孔75に対応して設けられている。貫通孔97には、連結板61のねじ孔75に螺合するねじ体89が挿通する。
 連結部95は、表側端から内側(装置本体8側)に屈曲する屈曲片98を有している。屈曲片98は、連結部95がねじ体89で連結板61に固定された際に、連結板61の連結補助部63の表側端の屈曲部分77に表側から当接(係合)する。
 アーム側固定部96は取付板90の裏側端であって併設方向の略中央から裏側に延伸する。アーム側固定部96は貫通孔とナット体99とを有する。ナット体99はアーム側固定部96の裏面に一体に設けられ、ナット体99のねじ孔と貫通孔とは連続する。アーム本体91と取付板90とはボルト88で固定され、ボルト88が貫通孔を挿通した後、ナット体99に螺合する。
The attachment plate 90 is connected in a state where the two apparatus main bodies 8 are provided side by side, and is attached to the arm 9. In addition, the state to adjoin here is the state arrange | positioned in the transversal direction in the rectangular heat sink 23 and the support plate 43. In FIG. The mounting plate 90 includes a connecting portion 95 that connects the connecting plates 61 of the two device main bodies 8 provided side by side, and an arm side fixing portion 96 that is fixed to the device side fixing portion 93 of the arm 9.
The connecting portion 95 has a plate shape parallel to the auxiliary connecting portion 63 of the two connecting plates 61 provided side by side. The connecting portion 95 has a plurality of through holes 97. The through hole 97 is provided corresponding to the screw hole 75 of each connecting plate 61. A screw body 89 that is screwed into the screw hole 75 of the connecting plate 61 is inserted into the through hole 97.
The connecting portion 95 has a bent piece 98 that bends inward (apparatus body 8 side) from the front end. When the connecting portion 95 is fixed to the connecting plate 61 with the screw body 89, the bent piece 98 abuts (engages) from the front side to the bent portion 77 at the front end of the connecting auxiliary portion 63 of the connecting plate 61.
The arm side fixing portion 96 is the back side end of the mounting plate 90 and extends from the approximate center in the side-by-side direction to the back side. The arm side fixing portion 96 has a through hole and a nut body 99. The nut body 99 is integrally provided on the back surface of the arm side fixing portion 96, and the screw hole and the through hole of the nut body 99 are continuous. The arm main body 91 and the mounting plate 90 are fixed with bolts 88, and after the bolts 88 are inserted through the through holes, they are screwed into the nut body 99.
6.組立
(1)光源ユニット2と回路ユニット4との連結に2枚の連結板61を利用しているため、容易に両ユニットを連結できる。
(2)光源カバー27の放熱板23への装着は、ねじ体201を利用した第1カバー装着手段と、係合構造を利用した第2カバー装着手段との2種類で行っている。このため、光源カバー27が放熱板23から外れ難くできる。
(3)光源ユニット2の枠体6への組込みは、ねじ体205を利用した第1光源側連結手段と、係合構造を利用した第2光源側連結手段との2種類で行っている。このため、光源ユニット2が枠体6から外れ難くできる。
(4)回路ユニット4の枠体6への組込みはねじ体405を利用した回路側連結手段で行い、支持板43の立設部432,433が連結板61の連結本部62と連結補助部63とに外側から係合する。このため、回路ユニット4が枠体6に対してスライドすることがなく、ねじ体405の緩みを生じ難くできる。
(5)回路カバー45の支持板43へ装着は、ねじ体403を利用した第1回路カバー装着手段と、係合構造を利用した第2回路カバー装着手段との2種類で行っている。このため、回路カバー45が支持板43に対してスライドし難くなり、ねじ体403の緩みを生じ難くできる。また、回路カバー45が支持板43から外れ難くできる。
(6)2個の装置本体8とアーム9との取付板90を介しての取付はねじ体89を利用し、屈曲片98が連結板61の屈曲部分77に表側から係合する。このため、装置本体8をアーム9から外れ難くできる。
 これら実施例で示した照明装置の主要な構成部材は複数の連結手段で連結されており、各連結手段が支持対象の構成部材を支持するのに十分な機械的強度を一種類の連結手段だけで有しているため、一方の連結手段に不具合が生じた場合でも、他方の連結手段が部材を支えるので、部材の落下等の可能性が低減された構造となっている。
 なお、複数の連結手段は、連結構造や連結機能が異なる複数種類の連結手段をいい、例えば、係合・被係合が逆構造の2つの係合手段は複数の連結手段に含まれず、例えば螺合構造の連結手段と係合構造の連結手段のような場合をいう。なお、各連結構造や連結機能の連結手段を複数個(複数個所)備えてもよい。
6). Assembly (1) Since the two connection plates 61 are used to connect the light source unit 2 and the circuit unit 4, both units can be easily connected.
(2) The light source cover 27 is attached to the heat radiating plate 23 by two types of first cover mounting means using the screw body 201 and second cover mounting means using the engagement structure. For this reason, the light source cover 27 can be hardly detached from the heat sink 23.
(3) The light source unit 2 is incorporated into the frame body 6 in two types: first light source side connecting means using a screw body 205 and second light source side connecting means using an engaging structure. For this reason, the light source unit 2 can be hardly detached from the frame body 6.
(4) The circuit unit 4 is incorporated into the frame body 6 by circuit side connection means using the screw body 405, and the standing portions 432 and 433 of the support plate 43 are connected to the connection main portion 62 and the connection auxiliary portion 63 of the connection plate 61. And engage from the outside. For this reason, the circuit unit 4 does not slide with respect to the frame body 6, and the screw body 405 can be hardly loosened.
(5) The circuit cover 45 is mounted on the support plate 43 in two types: first circuit cover mounting means using the screw body 403 and second circuit cover mounting means using the engagement structure. For this reason, it becomes difficult for the circuit cover 45 to slide with respect to the support plate 43, and the screw body 403 can be hardly loosened. In addition, the circuit cover 45 can be hardly detached from the support plate 43.
(6) The attachment of the two apparatus main bodies 8 and the arms 9 via the attachment plate 90 uses the screw body 89, and the bent piece 98 engages with the bent portion 77 of the connecting plate 61 from the front side. For this reason, the apparatus main body 8 can be hardly detached from the arm 9.
The main constituent members of the lighting apparatus shown in these embodiments are connected by a plurality of connecting means, and each connecting means has sufficient mechanical strength to support the constituent member to be supported by only one kind of connecting means. Therefore, even if a problem occurs in one of the connecting means, the other connecting means supports the member, so that the possibility of dropping the member is reduced.
The plurality of connecting means refers to a plurality of types of connecting means having different connecting structures and connecting functions. For example, two engaging means having opposite structures of engagement and engagement are not included in the plurality of connecting means. This refers to cases such as a connecting means having a screwed structure and a connecting means having an engaging structure. In addition, you may provide the connection means of each connection structure or connection function.
 以上、各実施形態を説明したが、この実施形態に限られるものではなく、例えば、以下のような変形例であってもよい。また、実施形態と変形例、変形例同士を組み合わせたものであってよい。
 また、実施形態や変形例に記載していていない例や、要旨を逸脱しない範囲の設計変更があっても本発明に含まれる。
Each embodiment has been described above. However, the present invention is not limited to this embodiment. For example, the following modification may be used. Further, the embodiment may be a combination of the modified example and the modified examples.
In addition, examples that are not described in the embodiments and modifications, and design changes that do not depart from the gist are also included in the present invention.
<変形例>
(1)実施形態では、2個の装置本体に対して1個のアームが取付けられている。しかしながら、1個のアームに1個の装置本体が取付けられてもよい。
(2)実施形態の支持板及び放熱板は矩形状をしていたが、他の形状であってもよい。また、連結板は矩形状の支持板と放熱板との短辺側端部(長手方向の両端部)同士を連結しているが、長辺側端部(短手方向の両端部)同士を連結してもよい。なお、枠体の組み立ての効率を考慮しなければ、連結板は3枚以上あってもよい。
(3)実施形態では2個の装置本体が支持板や放熱板の短手方向に併設されているが、長手方向に並設してもよいし、短手方向又は長手方向に3個以上並設してもよいし、短手方向及び長手方向に複数個配してもよい。
(4)連結板の連結本部は放熱板の立設部の外面に当接しているが、内面に当接してもよい。また、長当接部分が長立設部の外面に当接し、短当接部分が短立設部の内面に当接してもよいし、この逆であってもよい。
<Modification>
(1) In the embodiment, one arm is attached to two apparatus main bodies. However, one apparatus main body may be attached to one arm.
(2) The support plate and the heat radiating plate of the embodiment have a rectangular shape, but may have other shapes. Moreover, although the connection board has connected the short side side edge part (both ends of a longitudinal direction) of a rectangular-shaped support plate and a heat sink, long side side edge parts (both ends of a short direction) are mutually connected. You may connect. If the efficiency of assembling the frame is not taken into consideration, there may be three or more connecting plates.
(3) In the embodiment, the two apparatus main bodies are provided side by side in the short direction of the support plate and the heat radiating plate. However, they may be juxtaposed in the longitudinal direction, or three or more in the short direction or the longitudinal direction. They may be provided, or a plurality of them may be arranged in the lateral direction and the longitudinal direction.
(4) The connecting head of the connecting plate is in contact with the outer surface of the standing portion of the heat sink, but may be in contact with the inner surface. Further, the long contact portion may contact the outer surface of the long standing portion, and the short contact portion may contact the inner surface of the short standing portion, or vice versa.
(5)連結板の連結本部及び連結補助部は支持板の立設部の内面に当接しているが、外面に当接してもよい。また、長当接部分が長立設部の外面に当接し、短当接部分及び連結補助部が短立設部の内面に当接してもよいし、この逆であってもよい。
(6)連結板と放熱板との連結は、長当接部分がねじ体で固定され、短当接部分が係止片を有しているが、長当接部分が係止片を有し、短当接部分がねじ体で固定されてもよいし、短当接部分及び長当接部分の少なくとも一方が係止片を有し、ねじ体で固定されても良いし、短当接部分及び長当接部分の両方が係止片を有し、ねじ体で固定されても良い。
(7)連結板と支持板との連結は、長当接部分がねじ体で固定されているが、短当接部分がねじ体で固定されてもよいし、短当接部分及び長当接部分の両方がねじ体で固定されても良い。
(5) The connection head portion and the connection auxiliary portion of the connection plate are in contact with the inner surface of the standing portion of the support plate, but may be in contact with the outer surface. Further, the long contact portion may contact the outer surface of the long standing portion, and the short contact portion and the connection assisting portion may contact the inner surface of the short standing portion, or vice versa.
(6) The connection between the connecting plate and the heat radiating plate is such that the long contact portion is fixed by a screw body and the short contact portion has a locking piece, but the long contact portion has a locking piece. The short contact portion may be fixed with a screw body, or at least one of the short contact portion and the long contact portion may have a locking piece, and may be fixed with a screw body, or the short contact portion. Both the long contact portion and the long contact portion may have a locking piece and be fixed with a screw body.
(7) In the connection between the connecting plate and the support plate, the long contact portion is fixed by the screw body, but the short contact portion may be fixed by the screw body, or the short contact portion and the long contact portion. Both of the parts may be fixed with screw bodies.
(8)実施形態の固定具としてねじ体が利用されているが、例えば、ピンやリベットであってもよい。
(9)実施形態の係合構造の関係は一例であり、係合関係が逆であってもよい。具体例で説明すると、実施形態での光源カバー27の突出片287は凸部289を有し、放熱板23の立設部241,242は貫通孔243を有しているが、突出片が貫通孔を有し、立設部が凸部を有してもよい。
(10)回路カバーの長手方向に沿って2台の端子台が併設されているが、例えば、2台の端子台を表裏方向に併設して備えてもよい。
(11)実施形態では、1個の光源ユニットに1個の回路ユニットを有しているが、複数個の光源ユニットに対して1個の回路ユニットを有してもよい。
(8) Although the screw body is used as the fixture of the embodiment, for example, a pin or a rivet may be used.
(9) The relationship of the engagement structure of the embodiment is an example, and the engagement relationship may be reversed. Specifically, the protruding piece 287 of the light source cover 27 in the embodiment has a convex portion 289, and the standing portions 241 and 242 of the heat sink 23 have a through hole 243, but the protruding piece penetrates. It may have a hole, and the standing part may have a convex part.
(10) Although two terminal blocks are provided along the longitudinal direction of the circuit cover, for example, two terminal blocks may be provided in the front and back directions.
(11) In the embodiment, one circuit unit is provided for one light source unit, but one circuit unit may be provided for a plurality of light source units.
   1  照明装置
   2  光源ユニット
   4  回路ユニット
   6  枠体
   8  装置本体
  61  連結板
DESCRIPTION OF SYMBOLS 1 Illuminating device 2 Light source unit 4 Circuit unit 6 Frame 8 Apparatus main body 61 Connection board

Claims (8)

  1.  裏面に放熱フィンが設けられた放熱板の表面に光源モジュールを備える光源ユニットと、
     前記光源モジュールに点灯電力を供給する点灯回路を支持板の裏面に備える回路ユニットと、
     前記放熱板と前記支持板とを対向状態で連結する2枚の連結板を備える枠体と
     を備える照明装置。
    A light source unit provided with a light source module on the surface of the heat radiating plate provided with heat radiating fins on the back surface;
    A circuit unit including a lighting circuit on the back surface of a support plate for supplying lighting power to the light source module;
    An illuminating device comprising: a frame including two connecting plates that connect the heat radiating plate and the support plate in an opposing state.
  2.  前記放熱板及び前記支持板は方形状、矩形状又はこれらに近い形状をし、
     前記2枚の連結板は、前記放熱板及び前記支持板における第1方向の両端部同士を、前記光源ユニットと前記回路ユニットとの間に隙間が存在する状態で、連結する
     請求項1に記載の照明装置。
    The heat radiating plate and the support plate have a rectangular shape, a rectangular shape or a shape close to these,
    The two connecting plates connect both end portions in the first direction of the heat radiating plate and the support plate in a state where there is a gap between the light source unit and the circuit unit. Lighting equipment.
  3.  前記連結板は、前記放熱板と前記支持板とを連結する一対の連結本部と、前記一対の連結本部同士を連結する連結補助部とを有する
     請求項2に記載の照明装置。
    The lighting device according to claim 2, wherein the connection plate includes a pair of connection main portions that connect the heat dissipation plate and the support plate, and a connection auxiliary portion that connects the pair of connection main portions.
  4.  前記放熱板は、方形状、矩形状又はこれらに近い形状をする平板部と、前記平板部の周縁から前記回路ユニット側に立設する立設部とを有し、
     前記連結本部における前記光源ユニット側に存在する端部は、前記放熱板の立設部に固定具により固定される固定部分と、前記放熱板の平板部又は前記放熱板の立設部に表側から係合する係合部分とを有する
     請求項3に記載の照明装置。
    The heat radiating plate includes a flat plate portion having a rectangular shape, a rectangular shape or a shape close thereto, and a standing portion standing on the circuit unit side from the periphery of the flat plate portion,
    An end of the coupling head located on the light source unit side is fixed to a standing part of the heat radiating plate by a fixture, and a flat part of the heat radiating plate or a standing part of the heat radiating plate from the front side. The lighting device according to claim 3, further comprising an engaging portion that engages.
  5.  前記連結本部は、前記放熱板の平板部における前記第1方向の端部に位置する立設部に当接する第1当接部分と、前記放熱板の平板部における前記第1方向と直交する第2方向の端部に位置する立設部に当接する第2当接部分とを有し、
     前記第1当接部分及び前記第2当接部分の少なくとも一方に前記固定部分が設けられ、
     前記第1当接部分及び前記第2当接部分の少なくとも一方に前記係合部分が設けられている
     請求項4に記載の照明装置。
    The connecting main part includes a first abutting portion that abuts on a standing portion located at an end portion in the first direction of the flat plate portion of the heat radiating plate, and a first direction orthogonal to the first direction of the flat plate portion of the heat radiating plate. A second abutting portion that abuts against a standing portion located at an end in two directions,
    The fixed portion is provided on at least one of the first contact portion and the second contact portion,
    The lighting device according to claim 4, wherein the engagement portion is provided in at least one of the first contact portion and the second contact portion.
  6.  前記支持板は、方形状、矩形状又はこれらに近い形状をする平板部と、前記平板部の周縁から前記光源ユニット側に立設する立設部とを有し、
     前記連結板の前記連結本部及び前記連結補助部の少なくとも一方は、前記支持板の前記立設部と対向する
     請求項3~5の何れか1項に記載の照明装置。
    The support plate includes a flat plate portion having a rectangular shape, a rectangular shape or a shape close thereto, and a standing portion standing on the light source unit side from the periphery of the flat plate portion,
    The lighting device according to any one of claims 3 to 5, wherein at least one of the main connecting portion and the auxiliary connecting portion of the connecting plate faces the upright portion of the support plate.
  7.  前記支持板の前記立設部は、前記連結板の前記連結本部及び前記連結補助部の少なくとも一方に固定具により固定される固定部分と、前記連結本部及び前記連結補助部の少なくとも一方に係合する係合部分とを有する
     請求項6に記載の照明装置。
    The upright portion of the support plate is engaged with a fixing portion fixed to at least one of the connection main portion and the connection auxiliary portion of the connection plate by a fixing tool, and at least one of the connection main portion and the connection auxiliary portion. The lighting device according to claim 6.
  8.  前記光源ユニットは前記光源モジュールを覆う光源カバーを備え、
     前記光源カバーは、前記放熱板に固定具により固定される固定部と、前記放熱板に係合する係合部とを有する
     請求項1~7の何れか1項に記載の照明装置。
    The light source unit includes a light source cover that covers the light source module,
    The lighting device according to any one of claims 1 to 7, wherein the light source cover includes a fixing portion that is fixed to the heat radiating plate by a fixture, and an engaging portion that engages with the heat radiating plate.
PCT/JP2018/018375 2017-05-17 2018-05-11 Lighting device WO2018212103A1 (en)

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JP2017041326A (en) * 2015-08-18 2017-02-23 三菱電機株式会社 Strut framework, luminaire, and manufacturing method of luminaire

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