WO2018206002A1 - Pile driver chain-type drill - Google Patents

Pile driver chain-type drill Download PDF

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Publication number
WO2018206002A1
WO2018206002A1 PCT/CN2018/086531 CN2018086531W WO2018206002A1 WO 2018206002 A1 WO2018206002 A1 WO 2018206002A1 CN 2018086531 W CN2018086531 W CN 2018086531W WO 2018206002 A1 WO2018206002 A1 WO 2018206002A1
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WO
WIPO (PCT)
Prior art keywords
chain
cutting
carrier
cutting teeth
pile driver
Prior art date
Application number
PCT/CN2018/086531
Other languages
French (fr)
Chinese (zh)
Inventor
周兆弟
Original Assignee
周兆弟
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201810061144.6A external-priority patent/CN108868646B/en
Application filed by 周兆弟 filed Critical 周兆弟
Publication of WO2018206002A1 publication Critical patent/WO2018206002A1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/02Dredgers or soil-shifting machines for special purposes for digging trenches or ditches
    • E02F5/06Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with digging elements mounted on an endless chain
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits

Definitions

  • the invention claims the priority of the Chinese invention patent application whose application date is "May 12, 2017”, the application number is “2017205251560”, and the name is “soil full-stirred chain drill bit”, and the application date is "2017”.
  • the priority of the Chinese Patent Application No. 2018100611446, entitled “Pile Machine Chain Drill Bit”, is incorporated herein by reference.
  • the invention belongs to the technical field of pile machine equipment, and relates to cement mixing pile equipment, in particular to a pile machine and a chain bit and related components or components.
  • Cement mixing pile foundation is an effective soft foundation treatment form. It usually uses cement as the main agent of curing agent. The cement is sprayed into the soil by a mixing pile machine and fully stirred to make a series of physical and chemical reactions between cement and soil. To harden the soft soil and improve the strength of the foundation.
  • a rotary pile driver is usually used to form a hole, and a curing agent is sprayed through a spray pipe on the drill bit, and the hole is turned into a hole and the body is broken, and the solidified agent is stirred to form a cement soil solid.
  • the pile drill bit uses a spiral blade to cut the crushed soil.
  • the size of the blade or the cutter head is relatively large, and the size of the cut rock is large, and even a block phenomenon occurs, which causes the following problems:
  • the cement slurry can not enter the “block rock soil”, resulting in the existence of massive rock in the concrete mixing pile, which results in the pressure resistance and bearing capacity of the concrete mixing pile is significantly reduced; 2 when drilling the silt layer
  • the squeezing effect may occur, so that the bottom of the concrete mixing pile is hollow, and the phenomenon of "floating pile” appears, which leads to the instability of the cement soil mixing pile foundation. This will undoubtedly affect the quality of the pile.
  • the prior art also discloses a chain knife type mixing pile wall forming device, which has two chain knife cutting box assemblies, and the chain knife cutting box assembly is provided with a driving sprocket, a lazy wheel and a chain rail, wherein the chain rail A plurality of sets of spaced transverse cutters are fixedly mounted on the cutter frame, and the rotation of the drive sprocket and the idler wheel drives the chain rail and the cutter on the cutter to rotate, thereby achieving cutting and stirring of the soil.
  • the chain knife type mixing pile wall forming equipment is mostly used in the excavation trough foundation, and the chain knife cutting box assembly has a large volume, large driving power, high energy consumption, and the power is set at the top of the pile rack, which is This results in a long drive chain that not only makes the power less efficient, but also prone to failure.
  • the transverse cutters arranged on the chain rails with larger widths still have technical problems of poor soil pulverization.
  • An object of the present invention is to provide a pile driver chain drill having a good rock smashing effect in view of the above problems.
  • a pile driver chain drill bit including a chain frame, the chain frame is provided with at least one chain carrier, and the chain carrier is provided with a plurality of a cutting tooth, the outer end of the cutting tooth protrudes from the chain carrier and faces the outer side of the chain carrier, and the chain carrier and the chain frame are provided with a chain transmission mechanism to drive the chain carrier in the chain frame Swinging or reciprocating in the last week.
  • the "external end of the cutting tooth” is relative to the "one end of the cutting tooth fixed to the chain carrier".
  • the outer side of the chain carrier refers to a region other than the ring formed by the chain carrier;
  • the plane in which the chain carrier is located refers to the plane in which the ring formed by the chain carrier is located;
  • the chain carrier refers to the outer portion of the region in which the chain carrier itself is located;
  • the “plane in which the chain carrier is located” refers to the plane formed by the direction in which the chain links are arranged.
  • the number of chain carriers may be only one.
  • the effect of the anti-torque during excavation is effectively reduced or eliminated, and the chain carrier is driven by a chain transmission mechanism located in the chain frame to drive the chain carrier.
  • the chain frame reciprocates.
  • the chain frame is located at the lower part of the drill pipe, and the power frame is arranged in the chain frame, and the power output end of the power device is connected with the power input end of the chain transmission mechanism.
  • the power device has a power output end that can rotate circumferentially
  • the chain transmission mechanism includes a transmission rod and a lower sprocket, and the middle portion of the transmission rod is fixed.
  • the lower sprocket is disposed at a lower portion of the chain frame
  • the chain carrier is disposed around the lower sprocket
  • the two ends of the chain carrier are respectively connected by a crank slider mechanism Both ends of the transmission rod; the power unit drives the transmission rod to rotate and drives the chain carrier to reciprocate on the chain frame through the crank slider mechanism.
  • the power unit has a power output end that can expand and contract in a vertical direction, and the power unit has two.
  • the chain transmission mechanism includes a lower sprocket, the lower sprocket is disposed at a lower portion of the chain frame, and the chain carrier is disposed under the chain.
  • the sprocket and the two ends of the chain carrier are respectively connected to the power output end of the power device; the power output ends of the two power devices are alternately telescoped to drive the chain carrier to reciprocate.
  • the power unit may be an electric motor or a hydraulic motor.
  • the power unit may be a cylinder or a cylinder, and the power unit may be mounted on the same side of the chain frame, and the power output of the two power units. They are respectively arranged vertically upwards and vertically downwards.
  • an upper sprocket is required, and the chain carrier is wound around the upper sprocket and the lower sprocket, and the power output of the two power devices is respectively connected at two ends of the chain carrier.
  • a partial ring shape is formed, and the power output ends of the two power devices are alternately extended and contracted to drive the chain carrier to reciprocate.
  • the power devices are respectively installed on both sides of the chain frame, the power output ends of the two power devices are all disposed downward, the chain carrier is wound around the lower sprocket, and the two ends of the chain carrier respectively connect the power of the two power devices
  • the output end forms a partial ring shape, and the power output ends of the two power devices alternately expand and contract to drive the chain carrier to reciprocate.
  • the cutting teeth are spaced apart along the chain carrier to form a cutting tooth array on the chain frame. That is, the cutting teeth are spaced apart in at least two directions on the chain frame.
  • the drill bit of this structure converts the cutting teeth from a large size to a small size, effectively reducing the force.
  • the use of chain drills can reduce the effective area of the drill bit into the soil, reduce the replacement rate of the original soil, and effectively reduce the pollution caused by the replacement mud.
  • the cutting teeth are spaced apart along the chain carrier, all of the cutting teeth on the chain frame form a cutting tooth array, which may be ordered or unordered. Obviously, an array of cutting teeth can be formed when the cutting teeth are arranged in an orderly manner.
  • the distribution of the cutting teeth is reasonable, which is conducive to the refinement of the rock and soil, thereby improving the structural strength of the cement mixing pile, avoiding floating piles, and significantly reducing the extrusion of the surrounding rock.
  • the number of the chain carriers is not less than two, wherein at least two chain carriers are operated in opposite directions, and the torque generated by the rotation or reciprocating oscillation of each chain carrier Offset or at least partially offset.
  • This configuration achieves torque offset or at least partial offset, effectively reducing or eliminating the effects of counter torque during excavation.
  • the distance between the adjacent two chain carriers can be reduced as much as possible, as long as the cutting teeth on the adjacent two chain carriers are not touched.
  • the arrangement of the chain carriers on the chain frame is various, and the layout of the chain carriers determines the distribution of the cutting teeth.
  • the first arrangement in the above-mentioned pile driver chain drill, at least two chain carriers are in parallel with each other, and at least two chain carriers are in a plane parallel to the plane of the chain carrier The projections are overlapping or parallel, at which point the cutting teeth of the partial segments form a planar cutting tooth array.
  • at least two chain carriers are parallel to each other, and at least two chain carrier segments are projected at an angle in a plane parallel to the plane of the chain carrier. distributed.
  • the above-mentioned pile driver chain drill may further comprise a plurality of chain carriers, a plurality of chains, when the partial segments of the at least two chain carriers are distributed at an angle in a plane parallel to the plane of the chain carrier.
  • the partial segments of the partial chain carrier of the carrier are in a fan-shaped divergent distribution in a plane parallel to the plane of the chain carrier.
  • the cutting tooth density in the cutting tooth array of this structure is densely closed, which is convenient for digging and discharging.
  • the second arrangement form: in the above-mentioned pile driver chain drill bit, at least two chain carriers are in a plane intersecting each other, and at least one chain carrier has a partial chain segment overlapping or parallel with the intersection of the planes of the two chain carriers .
  • at least two chain carriers are arranged to intersect each other, and at least a part of the chain segments of each chain carrier are distributed at an angle to the intersection of the planes of the two chain carriers.
  • the above-mentioned pile driver chain drill bit may further comprise a plurality of chain carriers, and the planes of the respective chain carriers have a common intersection line.
  • the segments of the chain carrier are distributed at an angle to the common intersection. Further, at least a part of the segments of the plurality of chain carriers are fan-shaped and distributed in a plane passing through the plane of the common intersection; or at least part of the segments of the plurality of chain carriers are tapered with respect to the common intersection Shape distribution.
  • the cutting tooth density in the cutting tooth array of this structure is densely closed, which is convenient for digging and discharging.
  • the common line of intersection is arranged vertically.
  • the above-mentioned pile driver chain drill bit may further comprise a plurality of chain carriers, and the intersection line of the plane of each two chain carriers is parallel At a reference line, at least a portion of the segments of each of the chain carriers are angularly distributed with the reference line. Further, at least a part of the segments of the plurality of chain carriers are fan-shaped and distributed in a plane passing through a plane of the reference line; or at least a part of the segments of the plurality of chain carriers are tapered with respect to the reference line .
  • the cutting tooth density in the cutting tooth array of this structure is densely closed, which is convenient for digging and discharging.
  • the reference line is vertically arranged.
  • the chain carrier with the planes intersecting each other can also form a plane cutting tooth array of different shapes such as a fan shape, a triangle shape and a trapezoidal shape on the chain frame; and a three-dimensional cutting tooth array such as a conical shape or a polyhedral shape can be formed on the chain frame. .
  • At least two chain carriers are coincident in plane, and at least two chain carriers are in a straight line or parallel in the plane of the chain carrier.
  • at least two chain carriers are coincident in plane, and at least two chain carriers are arranged at an angle in the plane of the chain carrier.
  • the above-mentioned pile driver chain drill may further comprise a plurality of chain carriers, and the partial chain segments of the plurality of chain carriers are in the chain
  • the projections in a plane parallel to the plane of the carrier are fan-shaped divergent distributions.
  • the cutting tooth density in the cutting tooth array is densely closed, which is convenient for digging and discharging. It should be noted that the above three arrangements can be combined with each other as needed to obtain different excavation effects.
  • the chain frame is an integrally arranged, multi-stage bent rod-shaped box mechanism, the chain frame includes at least two rod-shaped boxes; the power device
  • the utility model comprises a plurality of driving mechanisms, which are arranged in sequence from top to bottom on the chain frame and are respectively in different rod-shaped boxes.
  • the invention provides the chain frame as an integrally arranged, multi-segmented rod-shaped box mechanism, so that the respective driving mechanisms can be arranged in a relatively closed environment, so that the driving mechanism has a good working environment and the driving is improved. The service life of the organization.
  • the chain carrier is annular
  • the chain transmission mechanism includes an upper sprocket and a lower sprocket disposed on the chain frame, and the chain carrier is wound around
  • the upper and lower sprocket wheels are arranged in a one-to-one correspondence with the upper sprocket; the lower sprocket heights are arranged on the chain frame.
  • the power unit includes a plurality of drivers, and the driver is connected to the upper sprocket in a one-to-one correspondence, and the drivers are sequentially disposed from the top to the bottom on the chain frame.
  • This structure allows the individual actuators to be arranged in the longitudinal direction, which helps to reduce the lateral dimension of the entire drill bit, reduces the effective area of the drill bit into the soil, reduces the replacement rate of the original soil, and effectively reduces the pollution caused by the replacement mud.
  • the cutting teeth are made of a sheet material, and the extending direction of the cutting teeth is parallel or at an acute angle with the running direction of the cutting teeth, and the equivalent of the cutting teeth
  • the cutting width is greater than the thickness of the cutting teeth.
  • the outer end of the cutting tooth is flat and long, and the outer working end of the cutting tooth has an equivalent working width along the longitudinal direction of the chain carrier.
  • the thickness of the cutting teeth does not exceed the length of the outer end of the cutting teeth.
  • the invention directly arranges one cutting tooth on the chain carrier, and the position of the small-sized and independent cutting teeth becomes random, and can be arranged more reasonably on the chain carrier.
  • the equivalent working width of the outer end of the cutting tooth along the length direction of the chain carrier is larger than the thickness of the cutting tooth, the excavation size of the single cutting tooth can be effectively increased, thereby improving the excavation efficiency; the size is smaller, and the cutting tooth is outside.
  • the end is flat and long, the cutting teeth are arranged more rationally, and the excavation efficiency is high, which can greatly improve the crushing efficiency of the cutting teeth on the rock and soil.
  • the equivalent working width is the sum of the actual excavation widths of the excavated parts of the cutting teeth during cutting.
  • the equivalent working width is the width of the excavated portion; if the excavated portion formed by the cutting teeth is discontinuous, the equivalent working width is the excavated portion. The sum of the widths of the parts.
  • the equivalent working width of the outer end of the cutting tooth along the length of the chain carrier does not exceed the length of the outer end of the cutting tooth.
  • the equivalent working width is equal to the dimension of the outer end of the cutting tooth, the cutting teeth are laterally disposed, and the mechanical strength of the cutting teeth is required to be high.
  • the invention provides two methods for realizing the equivalent working width of the outer end of the cutting tooth along the length direction of the chain carrier is greater than the thickness of the cutting tooth:
  • the outer end of the cutting tooth is made of a sheet material, the outer end of the cutting tooth is longitudinally arranged parallel to the longitudinal direction of the chain carrier, and the outer end of the cutting tooth is laterally oriented to the chain carrier. Bending and / or twisting.
  • the outer end of the cutting tooth made of sheet material can be cut into the soil layer more quickly and smoothly, and the crushing effect on the rock and soil is good; on the other hand, the bending and/or twisting realizes the outer end of the cutting tooth, etc.
  • the effective working width is larger than the cutting tooth thickness, which improves the excavation efficiency and effectively reduces the energy consumption; finally, the bending and/or twisting can also form the drainage surface on the cutting teeth, which is not only beneficial for discharging soil, but also facilitating soil refinement; It is also conducive to the subsequent mixing of the excavated soil.
  • the bending and twisting are only the difference between the connecting portion between the bending portion and the torsion portion and the outer end of the cutting tooth, and the connecting portion between the bending portion and the outer end of the cutting tooth has a distinct angle, and the torsion portion and the cutting tooth
  • the connection between the outer ends is relatively smooth, with a rounded surface transition, reducing stress concentration and structural strength.
  • the outer end of the cutting tooth is made of a sheet material, and the outer length of the cutting tooth is arranged at an acute angle with the longitudinal direction of the chain carrier. In this way, the equivalent working width of the outer end of the cutting tooth can be made larger than the thickness of the cutting tooth, and the discharging surface can also be formed.
  • the outer end of the cutting tooth is laterally bent and/or twisted toward the longitudinal direction of the chain carrier.
  • the outer end of the cutting tooth is inclined with respect to the longitudinal direction of the chain carrier, it is also possible to continue to provide bending and/or twisting at the outer end of the cutting tooth.
  • the effect of bending and/or twisting is the same as described above.
  • the angle of the bending and/or torsional extension of the outer end of the cutting tooth is at an acute angle (preferably 30 to 60) with respect to the running direction of the cutting tooth.
  • the outer end of the cutting tooth has at least one slit so that the outer end of the cutting tooth is divided into at least two cutting portions, and at least two cutting portions are not in the same plane.
  • the excavated rock and soil can be scattered from the incision, which not only expands the cutting size of the cutting teeth, but also facilitates further refinement of the rock and soil, and the drainage efficiency is further improved.
  • the number of slits is designed as needed.
  • the chain carrier is provided with at least one row of cutting teeth distributed along the longitudinal direction of the chain carrier, and a drain gap is left between the cutting teeth of the adjacent columns.
  • the number of rows of cutting teeth is determined according to needs, and the cutting teeth of adjacent columns should not be too close to avoid affecting the soil discharge. However, it should not be too sparse, so as not to affect the efficiency of excavation or affect the lateral size.
  • each of the cutting teeth of the adjacent rows of cutting teeth is disposed oppositely or offset. The setting of the adjacent cutting teeth of each column is adjusted as needed, and can be set adjacently continuously, or can be set at a gap.
  • the outer ends of the respective cutting teeth in adjacent rows of cutting teeth are bent and/or twisted in the same direction and/or in the opposite direction.
  • the cutting teeth are separate cutting teeth fixedly mounted on the chain carrier; or the cutting teeth are integrally cut teeth integrally formed with the components constituting the chain carrier. .
  • Split cutting teeth and integral cutting teeth are all feasible technical solutions.
  • the split cutting teeth are beneficial to make cutting teeth with higher hardness materials.
  • the integrated cutting teeth are obviously easy to manufacture.
  • the chain frame is disposed at a lower end of a drill pipe to which a pressing power device is connected.
  • the pressing power device can significantly improve the excavation ability of the cutting teeth, and perform excavation similar to milling, boring and cutting.
  • the chain carrier is annular and the number of the chain carriers is four, four planes of the chain carrier are arranged in parallel with each other, and four chain chains on the chain carrier are arranged.
  • the projection of the segments in a plane parallel to the plane of the chain carrier overlaps; the partial segments of the projection overlapping in a plane parallel to the plane of the chain carrier are arranged vertically so that the moral cutting teeth form a vertical Plane cutting tooth array.
  • the cutting teeth are converted from large size to small size, which effectively reduces the stress and reduces the energy consumption.
  • the chain stirring can reduce the effective area of the drill bit entering the soil, which can reduce the replacement rate of the original soil and effectively reduce the replacement mud.
  • the position of the small-sized and independent cutting teeth becomes random, which can be more rationally arranged on the pile driver chain cutter, and more chain chains of the pile driver can be installed on the same chain carrier.
  • the drill bit cuts the teeth, so that not only the excavation efficiency of the chain drill cutting teeth is improved, but also the rock and soil crushing efficiency is further improved, thereby improving the structural strength of the cement mixing pile, avoiding floating piles, and significantly reducing the surrounding rock and soil. Pressure.
  • Figure 1 is a schematic view showing the structure of a pile driver of the pile driver of the present invention
  • Figure 2 is a schematic view of the pile driver chain bit of the present invention from another perspective
  • Figure 3 is a schematic structural view of the other direction of Figure 2;
  • Figure 4 is an enlarged view of a portion A of Figure 1;
  • Figure 5 is an enlarged view of a portion B of Figure 2;
  • Figure 6 is a schematic view showing the first arrangement of the chain carrier of the pile driver of the pile driver of the present invention.
  • Figure 7 is a schematic view showing a second arrangement of the chain carrier of the pile driver of the pile driver of the present invention.
  • Figure 8 is a schematic view showing a third arrangement of the chain carrier of the pile driver of the pile driver of the present invention.
  • Figure 9 is a schematic view showing a fourth arrangement of the chain carrier of the pile driver of the pile driver of the present invention.
  • Figure 10 is a schematic view showing the arrangement of the fifth chain carrier in the chain drill of the pile driver of the present invention.
  • Figure 11 is a schematic view showing the arrangement of the sixth chain carrier in the pile driver of the pile driver of the present invention.
  • Figure 12 is a schematic view showing the arrangement of the seventh chain carrier in the chain drill of the pile driver of the present invention.
  • Figure 13 is a schematic view showing the arrangement of the eighth chain carrier in the pile driver of the pile driver of the present invention.
  • Figure 14 is a schematic view showing the arrangement of the ninth chain carrier in the pile driver of the pile driver of the present invention.
  • Figure 15 is a schematic view showing the arrangement of the tenth chain carrier in the pile driver of the pile driver of the present invention.
  • Figure 16 is a schematic view showing the eleventh type of chain carrier arrangement in the pile driver of the pile driver of the present invention.
  • Figure 17 is a schematic view showing the structure of a soil agitating type chain drill of the first embodiment
  • Figure 18 is a schematic view showing the structure of the soil full-stirred chain drill of Figure 17 from another perspective;
  • Figure 19 is a schematic view showing the structure of the auxiliary cutting assembly of Figure 17 from another perspective;
  • Figure 20 is a schematic view showing the structure of a soil-saturated type chain drill of the second embodiment
  • Figure 21 is a schematic view showing the structure of the soil full-stirred chain bit of Figure 20 from another perspective;
  • Figure 22 is a schematic view showing the structure of a soil agitating type chain drill of Example 3.
  • Figure 23 is a schematic view showing the structure of the soil full-stirred chain bit of Figure 22 under another viewing angle
  • Figure 24 is a schematic view showing the structure of a soil agitating type chain drill of the fourth embodiment.
  • Figure 25 is a schematic view showing the structure of the soil full-stirred chain bit of Figure 24 from another perspective;
  • Figure 26 is a schematic view showing the structure of a soil agitating type chain drill of Example 5.
  • Figure 27 is a schematic view showing the structure of a soil agitating type chain drill of Example 6;
  • Figure 28 is a schematic view showing the structure of a soil agitating type chain drill of the seventh embodiment
  • Figure 29 is a schematic view showing the structure of a second soil fully agitated chain drill in Embodiment 7;
  • Figure 30 is a schematic view showing the structure of the soil full-stirred chain bit of Figure 29 from another perspective;
  • Figure 31 is a schematic structural view of an endless chain applied to Embodiment 8.
  • Figure 32 is a schematic view showing the structure of another form of the endless chain applied in Embodiment 8.
  • Figure 33 is a schematic view showing a first distribution mode applied to the cutting carrier in the embodiment 9;
  • Figure 34 is a vertical projection view of Figure 33;
  • Figure 35 is a schematic view showing a second distribution mode of the cutting carrier applied to the embodiment.
  • Figure 36 is a vertical projection view of Figure 35;
  • Figure 37 is a schematic view showing a second distribution mode applied to the cutting carrier in the embodiment 9;
  • Figure 38 is a vertical projection view of Figure 37;
  • Figure 39 is a schematic view showing a third distribution mode applied to the cutting carrier in the embodiment 9;
  • Figure 40 is a vertical projection view of Figure 39;
  • Figure 41 is a schematic view showing a fourth distribution mode applied to the cutting carrier in the embodiment 9;
  • Figure 42 is a vertical projection view of Figure 41;
  • Figure 43 is a schematic view showing a fifth distribution mode applied to the cutting carrier in the embodiment 9;
  • Figure 44 is a vertical projection view of Figure 43;
  • Figure 45 is a vertical projection view of Figure 31;
  • Figure 46 is another projection view of the vertical direction of Figure 31;
  • Figure 47 is a schematic view showing the structure of an endless chain applied to a soil-mixed chain drill
  • Figure 48 is an enlarged view of a portion C of Figure 47;
  • Figure 49 is another schematic structural view of the endless chain applied to the soil-saturated chain type drill of Figures 17 to 32;
  • Figure 50 is a schematic view showing the structure of a first type of cutting tooth applied to the pile-type drill bit of Figures 1 to 3;
  • Figure 51 is a schematic view showing the structure of a second cutting tooth applied to the pile driver of the pile driver of Figures 1 to 3;
  • Figure 52 is a schematic view showing the structure of a third type of cutting tooth applied to the chain drill of the pile driver of Figures 1 to 3;
  • Figure 53 is a schematic view showing the structure of a fourth type of cutting tooth applied to the chain drill of the pile driver of Figures 1 to 3;
  • Figure 54 is a schematic view showing the structure of a fifth cutting tooth applied to the pile driver of the pile driver of Figures 1 to 3;
  • Figure 55 is a schematic structural view of Figure 51 in another perspective
  • Figure 56 is a schematic structural view of a power unit sealing structure applied to the present invention.
  • Figure 57 is a schematic structural view of the seal ring of Figure 56;
  • Figure 58 is an enlarged view of the seal ring of Figure 57;
  • Figure 59 is an enlarged view of a portion D in Figure 56;
  • Figure 60 is an enlarged view of a portion E in Figure 56;
  • Figure 61 is a schematic view showing an embodiment of Embodiment 15;
  • Fig. 62 is a schematic view showing another embodiment of the fifteenth embodiment.
  • the pile driver chain drill of the present embodiment is a soil full-stirred chain drill including a chain frame 1a, a chain frame 1a and a drill pipe. 100 connected, located in the lower part of the drill pipe 100, wherein the drill pipe 100 can be a single-section or multi-section telescopic structure; the chain frame 1a is provided with at least one chain carrier, and the chain carrier is provided with a plurality of cutting bodies for cutting the soil
  • the protruding structure is specifically a cutting tooth 3, the outer end of the cutting tooth 3 protrudes from the chain carrier;
  • the chain frame 1a is provided with a power device 205, wherein the power device 205 is connected with the chain transmission mechanism 204, and the chain transmission mechanism 204 is used to drive the chain carrier to rotate circumferentially or reciprocally on the chain frame 1a.
  • the drill bit of the embodiment is located at the lower part of the drill pipe 100, and is driven by the lower power (the power device is directly disposed on the drill bit), and the power lowering completely solves the safety hazard caused by the power setting at the top end of the pile frame, especially the drill bit.
  • the power requirement of the device 205 is reduced, even if only one-fifth of the existing power can be easily driven; the power-down and chain-cutting can effectively chop the soil, so that the cement and the soil can be more fully mixed. Integral, improve the performance of the mixing pile; use the power down to use the telescopic drill pipe, so that the drill pipe can be used without greatly increasing the drilling efficiency.
  • the chain carrier may be a chain, or may be replaced by other chain carriers of a track, a chain, etc.; in addition to the ring shape, the chain carrier may also be a strip shape.
  • the chain carrier when the chain carrier is a ring or a strip chain, the structure and function thereof are: when the chain 1 is the ring, it is supported on the corresponding driving sprocket 1b and the driven gear 1c, and can be rotated, during the turning operation In the middle, the cutting teeth 3 are actuated to realize excavation; when the chain is a strip, the two ends are respectively fixed and wound around the corresponding driving sprocket 1b or the driven sprocket 1c, or connected to the cam structure, thereby being reciprocable The action, which drives the cutting teeth 3 during the reciprocating action, realizes excavation.
  • the cutting tooth 3 in this embodiment may be a saw blade-shaped multi-tooth structure, or may be a blade-shaped toothless or less tooth structure (for convenience of description, in the present application, the latter may sometimes use a "tool". Both of the cutting teeth 3 of the two structures can be bent or twisted to one side in the running direction of the chain carrier, thereby increasing the equivalent cutting width of the cutting teeth 3.
  • the present embodiment uses the endless chain 1 as an example to introduce the pile-chain drill bit.
  • the chain transmission mechanism 204 of the present embodiment includes a drive sprocket 1b and a driven sprocket 1c which are disposed on the chain frame 1a, and the endless chain 1 is wound around the drive sprocket 1b and the driven sprocket 1c.
  • the mounting position of the driving sprocket 1b and the driven sprocket 1c on the chain frame 1a is not limited.
  • the driving sprocket 1b may be above the driven sprocket 1c or may be below the driven sprocket 1c.
  • the chain frame 1a functions as a bearing member of the endless chain 1, and thus the form thereof may be various, and specifically may be a connecting seat, a flange, a connecting frame, or the like.
  • the chain frame 1a may be an integrally arranged, multi-segmented rod-shaped box mechanism as shown in FIGS. 1 to 3 (for the sake of simplicity, when the chain frame 1a is involved in the following description, Using the abbreviation of "bit holder", the advantage of the bit holder is that it facilitates the layout of the plurality of endless chains 1 and avoids interference; it is of course also possible to have other structural forms, which are suitable for arranging the endless chain 1.
  • a plurality of endless chains 1 are mounted on the chain frame 1a, and the power unit 205 can be directly disposed in the casing of the chain frame 1a. That is to say, the driving scheme under power is adopted, and it is necessary to optimize the sealing at this time, and the details can be further described below for the description of the sealing structure of the power unit.
  • the power unit 205 includes a plurality of driving mechanisms 11 (which may be hydraulic motors or motors, etc.), and the driving mechanism 11 is connected to the driving sprocket 1b of each endless chain 1 in a one-to-one correspondence, each driving mechanism. 11 is mounted with a driving sprocket 1b for driving an endless chain 1; and the driving mechanism 11 is sequentially disposed from the top to the bottom on the chain frame 1a, so that the space layout requirement on the chain frame 1a is satisfied.
  • a plurality of driving mechanisms 11 are disposed in the power unit 205 to facilitate independent control of the running direction and speed of each of the endless chains 1.
  • the respective drive mechanisms 11 are sequentially disposed from the top to the bottom on the chain frame 1a, which allows the respective drive mechanisms 11 to be laid out in the longitudinal direction, which is advantageous in reducing the lateral size of the entire drill bit.
  • the chain frame 1a includes at least two rod-shaped housings (the chain frame 1a shown in FIG. 2 includes four segments), and each of the rod-shaped housings 1aa
  • the two-section rod-shaped housings 1aa disposed adjacent to each other may be connected by the bent portion 1ab; the bending directions of the adjacent bent portions 1ab may be the same, or may be partially the same or partially opposite (for example, In Figure 1, the first, second, and third segments are respectively bent toward the first side, and the fourth segment is bent in the opposite direction to the other side.
  • the driving mechanisms 11 are respectively disposed in the rod-shaped housings 1aa of different segments;
  • the bent portions 1ab may each be disposed at an obtuse angle with the adjacent rod-shaped housings 1aa, and each of the bent portions 1ab has an inner inclined surface 1ac facing the drill pipe direction and an outer inclined surface 1ad facing the chain frame extending direction, each of the circular chains
  • the top end of 1 is adjacent to the outer bevel 1ad of the corresponding bent portion 1ab, respectively.
  • the chain frame 1a is a four-stage bending, wherein the first three sections are bent in the same direction, and the fourth section is reversely bent in the other direction, so that they can be respectively arranged on the rod-shaped boxes of one to four sections.
  • the drive mechanism 11 is provided as the drive sprocket 1b, and the common driven sprocket 1c is provided on the fourth stage, so that the arrangement of the endless chain 1 does not cause interference.
  • the number of segments of the multi-segment bent chain frame 1a can be adjusted with the number of chains so as not to cause interference of the endless chain 1 .
  • FIGS. 1 to 3 there are a plurality of drive mechanisms 11, and a plurality of drive sprocket 1b or driven sprocket 1c are provided, which are respectively disposed corresponding to the corresponding endless chain 1.
  • the driving mechanism 11, the driving sprocket 1b or the driven sprocket 1c of each endless chain 1 can also be shared.
  • the common driving sprocket 1b or the driven sprocket 1c need to be coaxially arranged.
  • the method can save equipment cost, but can only realize the same direction, same speed and synchronous driving of each chain; in order to achieve torque offset or partial offset, the shared drive mechanism 11, the drive sprocket 1b or the driven sprocket 1c should There are at least two sets.
  • the chain frame 1a may also be a connection frame as shown in FIG. 17 to FIG. 27, one chain frame 1a is used for mounting an endless chain 1, and the chain frames 1a corresponding to different endless chain 1 can be connected to each other.
  • the driving mechanism 11 may be disposed above each of the endless chains 1 and connected to the endless chain 1 through the transmission assembly; the driving mechanism 11 may also be disposed adjacent to the endless chain 1 In the gap between.
  • the chain frame 1a and the endless chain 1 can also be replaced by other conventional methods except the present embodiment.
  • the connection of the endless chain 1 to the drive mechanism 11, the manner in which the chain frame 1a is connected to the drill pipe, and the manner in which the drive mechanism 11 is disposed may also adopt other conventional modes in which the present embodiment is exemplified.
  • the endless chain 1 should have at least one piece on which the cutting teeth 3 arranged in an array are arranged, thereby constituting a plurality of cutting body units.
  • the cutting body unit realizes cutting, pulverizing and stirring the soil.
  • the endless chain 1 preferably has at least two, and at least two of the endless chains 1 are oppositely rotated in the circumferential direction of the chain frame 1a, and the torque generated by the circumferential rotation of each of the endless chains 1 cancels each other. Or at least partially offset.
  • the distance between the adjacent two endless chains 1 can be reduced as much as possible to ensure the excavation efficiency, as long as it is noted that the cutting teeth 3 on the adjacent two endless chains 1 are not touched.
  • the driving mechanism 11 is at different height positions of the chain frame 1a, those skilled in the art should understand that the height here refers to the driving mechanism of the drill bit in the use state.
  • the relative position of the center of 11 is therefore different on the same side of the chain frame 1a, and the lengths of the segments of the different endless chains 1 are different.
  • the respective drive mechanism 11 and the drive sprocket 1b need to be The mounting direction and the mounting position on the chain frame 1a are carefully designed according to the length of the endless chain 1. As shown in FIGS.
  • endless chains 1 are disposed on the pile bit, and in this embodiment, the longest endless chain 1 and the shortest endless chain 1 are mounted on the same side of the chain frame 1a and in the chain frame. 1a is rotated in the same direction in the upper circumferential direction, and the other two medium-long circular chains 1 are mounted on the other side of the chain frame 1a and are circumferentially rotated in the same direction on the chain frame 1a, but in the chain frame 1a.
  • the direction in which the endless chain 1 on both sides rotates circumferentially on the chain frame 1a is reversed, so that the torque balance of the chain frame 1a is ensured.
  • the arrangement of the endless chain 1 on the chain frame 1a is various.
  • the layout of the endless chain 1 determines the distribution of the cutting teeth 3, which in turn determines the way the drill bit is excavated to the soil.
  • the arrangement of the endless chain 1 in the pile driver chain drill of the present embodiment will be described in detail.
  • the planes of the endless chains 1 are parallel to each other, and part of the segments of each of the endless chains 1 are in a plane parallel to the plane of the endless chain 1.
  • the projection overlaps, and the portion of the segment is vertically disposed, at which time the cutting teeth 3 on the portion of the segment form a planar tool array.
  • Figure 6 also shows an embodiment of the tilting arrangement of the portion of the segment.
  • FIGS. 7 to 8 it is also possible to arrange the partial segments of the endless chain 1 which are disposed parallel to each other in a plane parallel or at an angle to a plane parallel to the plane in which the endless chain 1 is located.
  • the planes in which the plurality of endless chains 1 are located so as to overlap each other. At least two of the segments of the endless chain 1 are in the same straight line or parallel in the plane of the endless chain 1. It can also be provided that at least part of the segments of the two endless chain 1 are arranged at an angle in the plane of the endless chain 1. Preferably, the angle setting may be to distribute the partial segments of each of the endless chain 1 in a fan-like manner in the plane of the chain carrier.
  • each of the endless chain 1 so that the plane in which at least two of the endless chains 1 are located intersects each other. Wherein at least one partial segment of the endless chain 1 overlaps or is parallel with the line of intersection of the planes of the two endless chains 1; or, at least part of the segments of each of the endless chain 1 intersects with the plane of the plane of the two endless chains 1 Angle distribution. It can also be arranged that the planes of the respective endless chains 1 have a common line of intersection, and at least part of the segments of each of the endless chains 1 are distributed at an angle to the common line of intersection.
  • At least part of the segments of each of the endless chains 1 are fanned out in a fan-shaped projection in a plane passing through the common line of intersection.
  • at least two annular chains 1 are perpendicular to each other to form a cross or T-shaped structure.
  • at least part of the segments of the individual endless chains 1 are conically distributed with respect to the common line of intersection.
  • the density of the cutting teeth 3 in the cutter array of this structure is dense and dense, and it is convenient for digging and discharging.
  • the line of intersection of the plane of each of the two endless chains 1 is parallel to the reference line, and at least a part of the segments of each of the endless chains 1 are angularly distributed with the reference line.
  • the reference line is vertically arranged.
  • at least part of the segments of the plurality of endless chains 1 are fan-shaped and distributed in a plane passing through the plane of the reference line; or at least part of the segments of the plurality of endless chains 1 are conically distributed with respect to the reference line.
  • the density of the cutting teeth 3 in the cutter array of this structure is dense and dense, and it is convenient for digging and discharging.
  • the above arrangement of the endless chain 1 can be combined to form different cutting effects on the soil to meet different needs.
  • the spatial arrangement between the plurality of strip chains can also adopt the above structure.
  • the chains are replaced by tracks and chains, they can use the same spatial layout.
  • the endless chain 1 refers to the plane in which the ring formed by the chain is located; this definition also applies to other annular chain carriers, that is, for a ring-shaped chain carrier, “the plane of the chain carrier” "” refers to the plane in which the ring formed by the chain carrier is located; and for the chain carrier of the strip, the "plane in which the chain carrier is located” refers to the plane formed by the direction in which the links are arranged.
  • a plurality of cutting teeth 3 are provided on the endless chain 1, wherein the outer ends of the cutting teeth 3 protrude from the endless chain 1 and face the outer side of the endless chain 1, and the cutting teeth 3 are spaced along the endless chain 1.
  • the inner side of the endless chain 1 can also be provided with cutting teeth 3, but the position is set to avoid the corresponding positions of the driving sprocket 1b and the driven sprocket 1c to avoid interference.
  • the cutting teeth 3 are provided on the inner side of the endless chain 1 to facilitate further refinement of the soil in which the cutting teeth 3 on the outer side of the endless chain 1 are cut.
  • the cutting teeth 3 of the embodiment may have different structural forms, and the cutting teeth 3 may be directly mounted on the chain links of the chain, or may be directly mounted on the links of the endless chain 1 through the chain plates, or It is a structure that is integrally formed with a chain plate.
  • the cutting teeth can be made into a multi-tooth saw-like structure, or can be a toothless or less toothed (three-tooth or less) tool shape; the pile drill bits configured with the two types of cutting teeth are described in detail below.
  • a soil-stirred chain drill bit includes a cutting carrier 101 which is connected to the lower portion of the drill pipe and can be connected end to end in the circumferential direction (obviously, the cutting carrier 101 is a chain carrier).
  • the chain carrier is the above-mentioned cutting carrier 101; as will be described later in detail, the surface of the cutting carrier 101 has a protrusion.
  • the cutting carrier 101 includes an endless chain 1 to which a power mechanism is connected, and the power mechanism to which the endless chain 1 is connected is located at a lower portion of the drill pipe to form a power lowering, and the surface of the endless chain 1 has a convex structure 2 .
  • the endless chain 1 when the endless chain 1 is coupled to the drill pipe 100, the endless chain 1 is longitudinally disposed, that is, when the endless chain 1 is rotated, it is rotated deeper into the soil layer to loosen the soil.
  • the raised structure 2 may be a blade or a cutter, may be integrally formed with the endless chain 1, and may be detachably fixed to the endless chain 1.
  • the cutting carrier 101 is used to carry the raised structure 2, the raised structure 2 is used to cut the soil, and the cutting carrier 101 may be an endless chain 1 such as a chain, a pulley or the like.
  • the endless chain 1 can be connected to a drill pipe 100 which is a prior art and can be a telescopic drill pipe or a lengthened drill pipe or a separate pole or the like.
  • a drill pipe 100 which is a prior art and can be a telescopic drill pipe or a lengthened drill pipe or a separate pole or the like.
  • the convex structure 2 forms a cutting and agitating action on the surrounding soil, and the soil is fully pulverized, if the annular chain 1 is added to the process of cutting and stirring the soil.
  • the cement slurry or concrete slurry the cement slurry and the soil can be fully stirred evenly, and a high-strength cement-soil mixing pile can be produced.
  • the power underlay completely solves the safety hazard caused by the power head set at the top end of the rack, especially the requirements of the bit torque and the bending strength of the drill pipe, such as the pile length of 50 meters and the diameter of 1 meter.
  • the pile can only be used for 200-storey buildings.
  • the use of a power down can reduce the diameter of the drill pipe so that a small bore pile can be drilled.
  • the diameter of the drill pipe under the power head is a minimum of 0.2 meters, and the minimum can be used for a 2-storey building, which is the minimum requirement for building a pile.
  • the prior art double-wheel milling groove machine can only be used for retaining piles with a water content of more than 70%, and the depth cannot be more than 30 meters.
  • the water content of the engineering pile is so high, the quality is difficult to guarantee. It also does not meet the requirements of energy conservation and environmental protection.
  • Powered down drills provide more efficient torque transfer and reduced power loss.
  • the power-down can be used together with the telescopic drill pipe, which can greatly improve the drilling efficiency without connecting the drill pipe.
  • the power under the chain cutting can effectively cut the soil, so that the cement and the soil can be more fully integrated to improve the performance of the mixing pile.
  • the use of chain stirring can reduce the effective area of the drill bit into the soil, can reduce the replacement rate of the original soil, and effectively reduce the pollution caused by the replacement mud.
  • hydraulic motors are preferred, such as motors for two-wheel milling, but such motors directly drive the cutters to work inside the seals after entering the soil. It is easy to wear, has high maintenance costs and long time, so it is expensive to use.
  • the general chain drill bit has a power source at the ground level, and the chain structure is complicated. It is very inconvenient to connect the chain to the deep hole. Once a power failure or circuit failure occurs, a long chain will be stuck and the whole machine will be Buried, the present invention is to solve a method which can make the motor not easy to wear for a long time and the soil is more evenly stirred.
  • the endless chain 1 is connected with a driving mechanism 11 and the driving structure 11 is located at a lower portion of the drill pipe 100.
  • the driving mechanism 11 can drive the circular chain 1 to rotate circumferentially.
  • the drive mechanism 11 can be an electric motor or a hydraulic motor.
  • a connecting seat, a flange, a connecting frame or the like can be used for the connection of the drill pipe 100 to the endless chain 1.
  • the drill pipe 100 is coupled to the drive mechanism 11 by a flange, and the drive mechanism 11 is coupled to the endless chain 1 through the transmission assembly 11a, thereby achieving connection of the drill pipe 100 with the endless chain 1.
  • the drive mechanism 11 may be a motor or a hydraulic motor, and the transmission assembly 11a may be a gear transmission or a pulley transmission.
  • the endless chain 1 is provided with a chain frame 1a.
  • the chain frame 1a is provided with a drive sprocket 1b and a driven sprocket 1c.
  • the drive sprocket 1b is connected to the drive mechanism 11.
  • the chain frame 1a, the driving sprocket 1b and the driven sprocket 1c are all auxiliary structures required for chain rotation, which are known in the prior art and will not be described herein.
  • the convex structure 2 on the surface of the endless chain 1 may be recessed in the endless chain 1 or may protrude from the endless chain 1 , and the raised structure 2 may be fixedly connected to the endless chain 1 . It can also be a detachable connection.
  • the raised structure 2 includes cutting teeth 3 fixed to the endless chain 1 and the cutting teeth 3 protrude from the surface of the endless chain 1.
  • the cutting teeth 3 are equally spaced on the endless chain 1, and the width of the cutting teeth 3 may be greater than the width of the endless chain 1, or may be smaller than the width of the endless chain 1, or equal to the width of the endless chain 1.
  • both ends of the cutting tooth 3 extend 2-5 cm from the side of the endless chain 1.
  • the raised structure 2 may also be designed such that the outer surface of the endless chain 1 is designed to be uneven, that is, the heights of the links constituting the chain are different, so that the outer surface of the endless chain 1 naturally has irregularities.
  • the circular chain 1 has two The planes of the two endless chains 1 are located on the same plane, and the two endless chains 1 form a chain cutting assembly 6, and the cutting teeth 3 on the two endless chains 1 are interdigitated, when the two endless chains 1 rotate
  • the cutting teeth 3 on one of the endless chains 1 are inserted into the middle of the two cutting teeth 3 of the other endless chain 1, the soil in the middle of the cutting teeth 3 is scraped or removed, and the two cutting teeth 3 are kept in the middle without being soiled. Filled up to ensure the cutting effect of the cutting teeth on the soil.
  • the chain cutting assembly 6 described above can form a planar cutting effect with a large cutting range. More preferably, the chain cutting assembly 6 has two groups and the two sets of chain cutting assemblies 6 are parallel to each other. The two sets of chain cutting assemblies 6 form a three-dimensional cutting effect, and the cutting and stirring speed is significantly improved.
  • the present embodiment shows a solution of two sets of chain cutting assemblies 6, it does not mean that only two sets of chain cutting assemblies 6 can be used. Obviously, those skilled in the art can design three groups under the teaching of the solution. A combination of four or more chain cutting assemblies 6 .
  • a delivery tube assembly 5 capable of delivering slurry and/or compressed air is provided in the gap between the two sets of chain cutting assemblies 6.
  • the feed pipe assembly 5 includes a slurry pipe 7 and a gas pipe 8, and the nozzles of the slurry pipe 7 and the gas pipe 8 extend to the middle of the endless chain 1.
  • the extension of the nozzles of the slurry pipe 7 and the gas pipe 8 to the middle of the endless chain 1 means that the nozzles of the slurry pipe 7 and the gas pipe 8 do not extend outside the ring chain 1, and the ring chain 1
  • the slurry pipe 7 is fed with cement slurry or concrete material, and the gas pipe 8 is input with compressed air to realize cutting and stirring at the same time, which can greatly improve the speed and efficiency of the cement soil mixing pile.
  • the chain cutter assembly 6 has two sets, and an auxiliary cutting assembly capable of rotating in the circumferential direction is provided at the end of the two chain cutter assemblies 6 near the end of the chain cutter assembly 6. 4.
  • an auxiliary cutting assembly capable of rotating in the circumferential direction is provided at the end of the two chain cutter assemblies 6 near the end of the chain cutter assembly 6. 4.
  • the chain cutting assembly 6 is unable to cut the soil at the gap, at which time the auxiliary cutting assembly 4 is rotated to cut the soil at the gap and eliminate soil adhesion between the chain cutting assemblies 6.
  • the auxiliary cutting assembly 4 may be a sprocket located between the two sets of chain cutting assemblies 6, the sprocket being coupled to the drive sprocket 1b or the driven sprocket 1c on the chain cutting assembly 6, with the drive sprocket 1b or the driven chain
  • the wheel 1c rotates synchronously.
  • the auxiliary cutting assembly 4 includes an auxiliary chain 9 and auxiliary teeth 10 fixed to the auxiliary chain 9, the auxiliary teeth 10 projecting from the surface of the auxiliary chain 9.
  • a chain frame 1a, a drive sprocket 1b, and a driven sprocket 1c are also provided on the auxiliary chain 9.
  • the connection to the endless chain 1 can be achieved.
  • the chain frames 1a on the different endless chains 1 can also be connected to each other.
  • the two sprocket wheels of the auxiliary cutting assembly 4 are respectively connected to the driven sprocket 1c of the two endless chain 1 through the transmission shaft, but due to the driven sprocket on the two endless chain 1
  • the steering of 1c is reversed, so that it is not possible for both sprocket wheels of the auxiliary cutting assembly 4 to rotate synchronously with the respective driven sprocket 1c.
  • One of the sprockets rotates synchronously with the driven sprocket 1c of the endless chain 1, the sprocket is fixedly coupled to the corresponding drive shaft, and the two do not rotate circumferentially; the other sprocket and the corresponding drive shaft are Slidingly engaged, so that the driven sprocket 1c does not drive the sprocket, and the sprocket only follows the other sprocket on the auxiliary cutting assembly 4 (i.e., the sprocket driven by the driven sprocket 1c of the endless chain 1) ) Synchronous rotation.
  • This embodiment is basically the same as the structure and working principle of Embodiment 1, except that, as shown in FIG. 20 and FIG. 21, the endless chain 1 has two parallel lines, and the two endless chains 1 are not on the same plane. That is, there is a gap between the two endless chains 1, and an auxiliary cutting assembly 4 which is rotatable in the circumferential direction is provided at the ends of the two endless chains 1. It will be apparent to those skilled in the art, under the teachings of this scheme, that a combination of three, four or more annular chains 1 can be devised.
  • the auxiliary cutting assembly 4 of the present embodiment is substantially the same as that of the first embodiment, and the auxiliary chain 9 is disposed laterally to fit the width of the endless chain 1.
  • the endless chain 1 has a rectangular shape, and each of the corners is provided with a sprocket, one or two of which are the driving sprocket 1b, and the other is the driven sprocket 1c.
  • the driving sprocket 1b has two
  • the differential should be used.
  • a delivery tube assembly 5 capable of delivering slurry and/or compressed air.
  • the feed pipe assembly 5 includes a slurry pipe 7 and a gas pipe 8, and the slurry pipe 7 and the gas pipe 8 are located at a gap between the two annular chains 1, wherein the slurry pipe 7 is divided into a plurality of fork pipes.
  • the mouth extends to the bottom and side walls of the endless chain 1.
  • the driving mechanism 11 is externally provided with a protective cover 11b to protect the driving mechanism 11.
  • the width of the endless chain 1 can be widened.
  • the structure and working process of the embodiment are basically the same as those of the embodiment 2, except that, as shown in FIG. 22 and FIG. 23, the driving mechanism 11 in this embodiment is disposed at a gap between the two endless chains 1.
  • the output of the drive mechanism 11 is directly connected to the drive sprocket 1b on the annular joint.
  • the drill rod 100 is directly connected to the drive mechanism 11.
  • This embodiment is basically the same as the structure and working process of Embodiment 1, except that as shown in FIG. 24 and FIG. 25, the endless chain 1 has at least two, and at least two axes of the endless chain 1 The hearts are perpendicular to each other.
  • two annular chains 1 are parallel to each other to form a chain cutting assembly 6, and the other two annular chains 1 are parallel to each other to form another chain cutting assembly 6, two chain cutting assemblies. 6 is perpendicular to each other to form a T-shaped structure.
  • the structure of the endless chain 1 of the present embodiment is the same as that of the embodiment 1, and the feed pipe assembly 5 can also be provided in the chain cutting assembly 6.
  • the embodiment has a T-shaped structure and can be directly used for making a T-shaped mixing pile without forming multiple drill bits to form a T-shaped structure.
  • the T-shaped pile is made by the drill bit of the embodiment, the effect is good, and the stirring effect is further improved. improve.
  • the structure and working process of the embodiment are basically the same as those of the embodiment 4, except that, as shown in FIG. 26, the embodiment has two annular chains 1, wherein one of the circular chains 1 has the same structure as the first embodiment, and the other The structure of the endless chain 1 is the same as that of the embodiment 2, and the two endless chains 1 are perpendicular to each other to form a cross-shaped structure.
  • the structure and the working process of the embodiment are basically the same as those of the embodiment 4, except that, as shown in FIG. 27, the embodiment has two annular chains 1, and the structures of the two annular chains 1 are the same as those in the first embodiment.
  • the endless chains 1 are perpendicular to each other to form a cross-shaped structure.
  • the cutting carrier 101 has a plurality of strips and the projected ends of each two adjacent cutting carriers in the vertical direction coincide, and each two adjacent cutting carriers are vertically
  • the centerlines of the projected ends of the directions can be connected in a triangle.
  • Each two adjacent cutting carriers 101 form a triangular cutting and agitating effect, and the cutting effect, that is, the stirring effect, is significantly superior to the combination of other forms of cutting carriers.
  • the cutting carrier 101 and the rest of the structure in this embodiment are the same as those of the above embodiment.
  • This embodiment is basically the same as the embodiment except for the structure of the endless chain 1 and the cutting teeth 3.
  • the heights of the cutting teeth on the endless chain 1 are different, the cutting teeth 3 themselves form a saw-like structure, and the surface of the cutting teeth 3 has cutting small teeth (not shown).
  • the raised structure 2 includes cutting teeth 3 fixed to the endless chain 1 and the cutting teeth 3 protrude from the surface of the endless chain 1.
  • the cutting teeth 3 are equally spaced on the endless chain 1 and the cutting teeth are provided with cutting teeth similar to the saw blade.
  • the plane of the partial cutting teeth 3 on the endless chain 1 is at an angle to the plane in which the endless chain 1 is located.
  • At least two annular chains 1 there are at least two annular chains 1 , and as shown in FIGS. 47 and 48 , at least one of the cutting teeth on the endless chain 1 forms an angle with the endless chain 1 at an angle such that the cutting teeth on the endless chain 1 are When the endless chain 1 is rotated in the circumferential direction, a fan-shaped cutting surface is formed.
  • the cutting teeth on the endless chain 1 are inclined in different directions so that the projection of the cutting teeth on the endless chain 1 in the vertical direction forms a sector.
  • a feed pipe assembly 5 capable of conveying slurry and/or compressed air is provided in the gap between two adjacent endless chains 1.
  • the rest of the embodiment is the same as the above embodiment, except that, as shown in FIG. 33-44, there are several cutting carriers 101, and the projection in the vertical direction has one row or more rows. There is one or more cutting carriers 101 per row.
  • the convex structure 2 includes cutting teeth 3 fixed to the endless chain 1 and the cutting teeth 3 protrude from the surface of the endless chain 1.
  • the cutting teeth 3 are equally spaced on the endless chain 1 and the cutting teeth 3 are inclined in the direction of one of the endless chains 1 in turn toward the other endless chain 1 as shown in Figures 47-48, on two adjacent endless chains 1
  • the cutting teeth 3 are interlaced with each other, preferably at an equal angle to 45 degrees, and the angularly inclined distribution of the cutting teeth 3 can be repeatedly distributed over one endless chain 1.
  • the soil-saturated chain-type drill bit in the present embodiment can cut the rock in addition to cutting the soil, further expanding the application of the drill bit.
  • the cutting teeth 3 can also be formed directly on the surface of the endless chain 1.
  • This embodiment is basically the same as the structure of the other embodiments, except that, as shown in FIG. 49, the convex structure 2 on the surface of the endless chain 1 includes a link plate 1d fixed to the endless chain 1 and fixed to the link plate 1d. Cutting teeth 3 on.
  • the advantage of the chain drill shown in Embodiments 1 to 11 is that the endless chain can be directly connected with the drill pipe for easy replacement, and the rotation direction of the endless chain is a vertical rotation, and a convex structure or a cutting tooth is formed to form a
  • the effect of longitudinal cutting, that is, the direction of rotation of the endless chain is parallel to the axial direction of the pile to be produced, and the pile making speed is significantly improved.
  • the soil is agitated along the circumferential direction of the endless chain. That is to complete the bottom to the top, and then from the top to the bottom of the cycle of stirring, the mixing is very uniform, which is conducive to the production of high-strength mixed cement soil mixing pile.
  • the traditional cement-soil mixing pile is a special drilling rig for deep mixing piles.
  • the cement is injected into the foundation as a curing agent.
  • the soft soil and the curing agent are forcedly mixed on the spot, and a series of physical and chemical reactions occur between the curing agent and the soft soil. It condenses into a cement-solid with integrity, water stability and high strength, and forms a high-quality composite foundation with a certain bearing capacity with the natural foundation. It has the advantages of fast pile forming speed, high efficiency, low cost, no vibration, no noise, no pollution.
  • the slurry agitation method According to the state of using the reinforcing material, it is divided into two types: the slurry agitation method and the powder agitation method.
  • the wet method is mainly cement slurry, which is evenly stirred compared with the dry method and is easy to be reclaimed.
  • the strength of the cement-soil mixing pile is mainly determined by the degree of combination of the slurry and the surrounding soil. For example, the slurry and the soil are not uniformly mixed, and the strength of the cement-soil mixing pile is greatly affected, that is, the strength will be reduce.
  • the uniformity of the pile body is a key indicator of the pile quality of cement-soil mixing piles, but there is still the problem of uniform mixing and mixing during wet construction. Therefore, how to achieve uniform mixing of slurry and soil during the drilling process has become the key to current research.
  • the movable drill pipe [201510417309.5] of the patented cement soil mixing pile driver machine which the applicant applied for earlier includes a driving box body having an inner cavity, and the driving box body is provided with at least one through hole axially extending through the entire driving box body.
  • a through-hole is provided with a circumferentially rotating and cylindrical guiding sleeve.
  • the guiding sleeve is provided with a drill pipe extending through the entire driving box, and an axial guiding structure is arranged between the drill rod and the guiding sleeve, and the guiding sleeve is provided.
  • a circumferential rotation mechanism capable of driving the circumferential rotation of the guide sleeve is connected, and the drill rod is connected with an axial drive mechanism 11 capable of driving the drill rod to axially reciprocate.
  • the drill rod body of the solution can be axially stretched and can be axially slid while rotating in the circumferential direction, and is not easy to encounter the phenomenon of being unable to drill, increasing the circumference of the cross section of the cement-soil mixing pile after construction, and improving the cement.
  • the pull-out resistance of soil mixing piles does not make a creative improvement in the bit structure, and the uniformity of the bit to the soil needs to be further improved.
  • the chain drill of the present invention greatly improves the mixing uniformity and solves the problems in the prior art.
  • the endless chain 1 is provided with at least one row of cutting teeth 3 distributed along the longitudinal direction of the endless chain 1, and rows are arranged between the cutting teeth 3 of adjacent columns. Soil clearance. The number of columns of cutting teeth 3 can be determined as needed.
  • the cutting tooth 3 includes a connecting portion 34 and a working portion 35 provided on the connecting portion 34.
  • the working portion 35 and the connecting portion 35 are integrally connected, and the connecting portion 35 is provided with a mounting hole 33 through which the cutting teeth 3 are fixedly mounted to the endless chain 1; wherein the cutting teeth 3 can also be set It is on any one or more of the link inner plate 201, the link outer plate 202, the link pin shaft 203, and the like of the endless chain 1.
  • the cutting teeth 3 of adjacent columns should not be too close to avoid affecting the soil discharge. However, it should not be too sparse, so as not to affect the efficiency of excavation or affect the lateral size.
  • the working portion 35 protrudes from the endless chain 1 and faces the outside of the endless chain 1.
  • each of the cutting teeth 3 in the adjacent rows of cutting teeth 3 is also disposed in a right direction or in a misaligned position; and, in adjacent rows of cutting teeth 3
  • the bending and/or twisting of the outer ends of the cutting teeth 3 may be in the same direction or in the opposite direction, and these may be specifically set according to specific soil discharging requirements.
  • the cutting teeth 3 are made of a sheet material, but the equivalent cutting width of the cutting teeth 3 is larger than the thickness of the cutting teeth 3.
  • the equivalent cutting width refers to the sum of the actual excavation widths of the cutting teeth 3 being excavated at the time of cutting. If the excavated portion formed by the cutting teeth 3 is continuous, the equivalent cutting width is the width of the excavated portion; if the excavated portion formed by the cutting teeth 3 is discontinuous, the equivalent cutting width is excavated The sum of the widths of the parts of the part.
  • the manner of achieving the "equivalent cutting width of the cutting teeth 3 is greater than the thickness of the cutting teeth 3" is as follows: (1) arranging the cutting teeth 3 obliquely to the running direction of the cutting teeth 3; (2) extending the extending direction of the working portion 35 with the cutting teeth The running direction of 3 is set parallel or at an acute angle, and the working portion 35 is laterally bent and/or twisted with respect to the running direction of the cutting teeth 3.
  • the second method is more preferable because the bending and/or twisting can not only effectively increase the excavation size of the single cutter, but also form the drain surface 36 on the working portion 35, which is favorable for discharging soil and facilitating soil compaction.
  • the combination of the two further improves the excavation efficiency; in addition, it is also advantageous for the subsequent agitation of the excavated soil.
  • the angle of the bending and/or torsional extension of the working portion 35 is relative to the cutting teeth 3
  • the running direction is acute ( ⁇ , which can be 30° to 60°). At this bending and/or torsion angle, not only the structure of the cutting teeth 3 is relatively stable, the force is reasonable, and the earth discharging efficiency is high.
  • the outer end of the cutting tooth 3 may be flat or pointed; as shown in FIG. 52, FIG. 53, and FIG. 54, the working portion 35 may further be provided with at least one slit 32, thereby
  • the outer end of the cutting tooth 3 is divided into at least two cutting portions 31, and at least two cutting portions 31 are not in the same plane.
  • the respective cutting portions 31 are laterally bent and/or twisted with respect to the running direction of the cutting teeth 3.
  • At least two of the cutting portions 31 have different extending directions or different angles.
  • the number of slits 32 can be specifically designed according to specific needs. After the slit 32 is provided, the excavated rock and soil can be scattered from the slit 32, which not only expands the cutting size of the cutting teeth 3, but also facilitates further refinement of the rock and soil, and the drainage efficiency is further improved.
  • the cutting tooth 3 may be a split cutter fixedly mounted on the endless chain 1 or an integral cutter integrally formed with the components constituting the endless chain 1. As shown in Figs. 50 to 54, when the split cutter is used, the mounting hole 33 for attaching the cutter teeth 3 to the endless chain 1 can be formed on the cutter teeth 3.
  • the chain rack 1a is further provided with a delivery pipe assembly.
  • the feed pipe assembly is disposed between two adjacent annular chains 1 disposed. Therefore, in the process of cutting the rock soil by the endless chain 1, the conveying pipe assembly can spray or jet the rock into the rock to realize the side excavation and stirring.
  • composition and arrangement of the delivery tube assembly in this embodiment are the same as in the first to eleventh embodiments.
  • the advantages of the pile driver drill shown in Embodiment 12 are as follows: (1) The distribution of the cutting teeth is reasonable, which is conducive to the refinement of the rock and soil, improve the structural strength of the cement mixing pile, avoid floating piles, and significantly reduce the crowding of surrounding rock and soil. (2) The outer end of the cutting tooth is bent or twisted, so that the equivalent cutting width of the cutting tooth is larger than the thickness of the cutting tooth, which can not only effectively improve the excavation size of the single cutting tooth, but also facilitate the soil discharging and facilitate the soil thinning.
  • the working part of the cutting tooth has at least one slit, which makes the working part be at least two cutting parts, so the excavated rock soil It can be spread out from the incision, which not only expands the cutting size of the cutting teeth, but also facilitates further refinement of the geotechnical soil, and the drainage efficiency is further improved.
  • the cutting teeth are arranged on the working part to make the drainage surface, so that the working part is The geomaterial under cutting can be thrown along the dump surface to the side of the working part, which avoids the fact that the rock is affected by the accumulation of the cutting tooth after the cutting, which affects the cutting process, causes power loss, and the soil is re-plated.
  • the cutting teeth are flat and long, made of sheet material, which makes the cutting teeth The outer end can cut into the soil layer more quickly and smoothly, and the crushing effect on the rock and soil is good.
  • a pile driver includes a drill pipe to which a pressing power device 205 is connected, and a plurality of pile chain drill bits as in the twelfth embodiment are provided at a lower end of the drill pipe.
  • a plurality of chain racks 1a there are a plurality of chain racks 1a, and each of the chain racks 1a is sequentially spaced apart in the extending direction of the drill pipe.
  • the connection manner between the chain frames 1a may be a connection manner such as welding, snapping, fastening, etc., which can achieve a firm connection.
  • a pile driver includes a drill pipe 100 to which a pressing device 205 is connected.
  • the lower end of the drill pipe 100 is provided with a soil agitating chain drill as in Examples 1-11.
  • the drill bit is disposed at the lower end of the drill pipe 100 to which the pressing power device 205 is connected.
  • the pressing power device 205 can significantly improve the cutting ability of the tool, and is similar to milling, boring, Cutting excavation.
  • the power down mode is preferably employed, which is of course not necessary. It is worth noting that when the power lowering mode is adopted, the driving mechanism 11 such as a motor is installed in the drill bit seat. In order to prevent the entry of foreign matter such as water and mud, a reliable sealing mechanism should be adopted for the power lower part, as exemplified below.
  • the power unit sealing structure of the present embodiment is disposed between the drive mechanism 11 (e.g., a hydraulic motor, a motor, etc.) and the drive sprocket 1b.
  • the drive mechanism 11 e.g., a hydraulic motor, a motor, etc.
  • the drive main shaft 11c of the drive mechanism 11 is fixedly mounted with a drive sprocket 1b, wherein the sleeve 1ba of the drive sprocket 1b is sleeved on the outer peripheral surface of the output spindle 11c; and the output spindle 11c is fixedly mounted. And a flange 11e is sealingly fitted.
  • an annular step 1bb is formed on the inner circumference of the sleeve 1ba, and the annular step 1bb abuts against the flange 11e; the sleeve 1ba is provided Through the first mounting holes 1bc of the sleeve 1ba, the first mounting holes 1bc are strip-shaped and extend axially along the sleeve 1ba, and the flange 11e is provided with a uniform position and aperture with each of the first mounting holes 1bc.
  • a corresponding second mounting hole is mounted with a hexagon socket head cap screw 1e in the associated first mounting hole 1bc and the second mounting hole; thereby mounting the drive sprocket 1b to the output spindle 11c of the drive mechanism 11.
  • the hexagon socket head cap screw 1e is mounted on the sleeve 1ba from the end of the sleeve 1ba away from the end of the drive mechanism body 11d, and the end face of the hexagon socket head cap screw 1e and the sleeve 1ba A spring washer 1f is provided between them.
  • the position can also be installed with a gasket; this is achieved by a threaded seal and a gasket seal for better sealing.
  • a static seal can be achieved between the flange 11e and the output spindle 11c by means of a gasket or an oil seal.
  • the sealing mechanism of the present embodiment includes a sealing cover 300 including a first end 302 and a second end 303 which are integrally provided.
  • the sealing cover 300 may be in the shape of a cylinder in Fig. 56, the second end of which is open, and the first end is a cylindrical bottom having a central hole.
  • the sealing cover 300 can also adopt a structure such as a hemispherical cover, as long as the sealing is facilitated.
  • the first end 302 of the sealing cover 300 is fixedly mounted on the driving mechanism body 11d, and the first end 302 has a first close contact with the outer peripheral surface of the cover 11f of the driving mechanism body 11d.
  • the annular end surface 304 and the second annular end surface 305 closely fitting with the outer circumferential surface of the body 11g of the driving mechanism body 11d, the connecting surface 306 of the first annular end surface 304 and the second annular end surface 305 are attached to the outer end surface of the cover 11f.
  • a plurality of third mounting holes 307 are defined in the first end 302 at the position where the connecting surface 306 is located.
  • the cover 11f is provided with a plurality of fourth mounting holes 11h corresponding to the positions of the third mounting holes 307.
  • a fastening bolt may be disposed between the matching third mounting hole 307 and the fourth mounting hole 11h; and may also be between the first annular end surface 304 and the outer circumferential surface of the cover 11f, the second annular end surface 305 and the outer circumference of the body 11g.
  • a gasket is provided between the faces and between the joint face 306 and the outer face of the cover 11f to form a static seal.
  • the aperture of the third mounting hole 307 is larger than the aperture of the fourth mounting hole 11h, so that the nut of the fastening bolt can abut against the outer edge of the opening of the fourth mounting hole 11h.
  • the second end 303 of the sealing cover 300 is fitted to the sleeve 1ba; at the end of the sleeve 1ba toward the end of the driving mechanism body 11d, the outer periphery of the sleeve 1ba is provided with a guiding surface 1bd, and the sealing cover is provided
  • the guide surface 1bd can guide the seal cover 300.
  • the guide surface 1bd may be a flat or curved surface.
  • a dynamic sealing element is disposed between the second end 303 of the sealing cover 300 and the sleeve 1ba, and the inner sealing ring 301 is disposed in the sealing cover 300 for axially limiting the dynamic sealing element.
  • a sealing cover end cover 400 serving as an outer stop ring is fixedly mounted.
  • the sealing cover end cover 400 includes a cover body 401 fastened to the end surface of the sealing cover 300 by a fastening bolt 403.
  • the cover body 401 is disposed between the sealing cover 300 and the sleeve 1ba, and is respectively sealed with the sealing cover.
  • the sleeve and the sleeve 1b are sealingly engaged with the extension portion 402.
  • the extension portion 402 is disposed opposite the inner stop ring 301 to form an annular receiving space for receiving the dynamic sealing member.
  • the sealing cover end cover 400 and the sealing cover 300 can also be directly disposed in a threaded engagement (ie, the extension portion 402 has an external thread, and the sealing cover has an internal thread that cooperates with the external thread), such that The fixation of both can be achieved by rotating the seal cover end cap 400.
  • the dynamic sealing element includes a sealing ring 500, and the sealing ring 500 is positioned inside the sealing cover 300, and the sealing ring 500 is closely adhered to the inner circumferential surface of the sealing cover 300 and the outer circumferential surface of the sleeve 1ba.
  • the sealing ring 500 is slidably sleeved on the sleeve 1ba.
  • the annular sealing surface 503 on the inner circumference of the sealing ring 500 is provided with a plurality of annular grooves 502, and the annular grooves 502 are axially spaced along the sleeve 1ba; and the outer circumference of the sealing ring 500
  • the end portion is provided with an annular notch 501, and the annular notch 501 is embedded with an elastic ring 600 in a pressed state.
  • the size of the elastic ring 600 in the radial direction of the sealing ring 500 is larger than the radial dimension of the annular notch 501 in the radial direction of the sealing ring 500, so that the elastic ring 600 can protrude toward the outer side of the annular notch 501 toward the sealing cover 300, so that The sealing cover 300 presses the elastic ring 600; the elastic ring 600 in the pressed state can be closely fitted to the sealing ring 500 and the sealing cover 300, respectively.
  • the cross section of the annular groove 502 may be rectangular, curved or wedge-shaped, which is not limited in this application.
  • the cross section of the annular groove 502 near the side of the drive mechanism body 11d is preferably wedge-shaped, and the depth of the wedge shape gradually increases from the side close to the drive mechanism 11 toward the side away from the drive mechanism body 11d. This is because the annular groove 502 having a wedge-shaped cross section can not only be deformed rapidly, but also the wedge surface can be in sealing contact with the outer peripheral surface of the sleeve 1ba as quickly as possible; the depth of the wedge is closer to the side of the drive mechanism body 11d.
  • the outer peripheral surface of the sleeve 1ba and the seal ring 500 are more easily sealed, and the connection portion between the drive sprocket 1b and the output spindle 11c of the drive mechanism 11 and the output spindle 11c are ensured.
  • the connection between the drive mechanism bodies 11d is preferentially sealed.
  • the sealing ring 500 and the spacer ring 700 are all made of a hard non-metal wear-resistant material, wherein the polymer wear-resistant material may be a ceramic composite material, silicon carbide (SiC), silicon nitride (Si 3 N 4 ), and Tough zirconia (Y 2 O 3 + ZrO 2 ), toughened aluminum oxide (Al 2 O 3 /ZrO 2 ), and the like.
  • the polymer wear-resistant material may be a ceramic composite material, silicon carbide (SiC), silicon nitride (Si 3 N 4 ), and Tough zirconia (Y 2 O 3 + ZrO 2 ), toughened aluminum oxide (Al 2 O 3 /ZrO 2 ), and the like.
  • the inner stop ring 301 and the seal cover end cover 400 function to position the dynamic sealing element such as the seal ring 500, wherein the seal ring 500 is in close contact with the inner side wall of the seal cover 300 and the outer peripheral surface of the sleeve 1ba, and the elastic ring 600
  • the rubber is elastically deformed by being squeezed, and is expanded between the annular notch of the sealing ring 500 and the sealing cover 300 to further deform the sealing ring 500, thereby achieving self-tightening, thereby achieving a better sealing effect.
  • the annular groove 502 facilitates deformation of the seal ring 500 to improve the sealing effect.
  • the elastic ring 600 is further pressed, so that the seal ring 500 follows the deformation, so that the seal ring 500 fits tightly with the sleeve 1ba and the seal cover 300. Thereby effectively improving the sealing effect.
  • a pile-type chain drill bit on the basis of the above embodiments, the number of chain carriers can be only one.
  • the chain drive mechanism 204 in the chain frame 1a is driven to drive the chain carrier to reciprocate on the chain frame 1a.
  • the chain frame 1a is located at a lower portion of the drill pipe 100.
  • the chain frame 1a is provided with a power unit 205, and the power output end of the power unit 205 is connected to the power input end of the chain transmission mechanism 204.
  • the present embodiment discloses two technical solutions capable of reciprocating the chain carrier.
  • the power unit 205 has a power output end that can rotate circumferentially, and the chain transmission mechanism 204 includes a transmission.
  • the rod 801 and the lower sprocket are fixedly connected to the power output end of the power unit 205 and driven to rotate by the power output end.
  • the lower sprocket is disposed at the lower part of the chain frame 1a, and the chain carrier is wound around the lower chain.
  • the wheel 1a and the two ends of the chain carrier are respectively connected to both ends of the transmission rod through the crank slider mechanism 802; the power unit 205 drives the transmission rod 801 to rotate and drives the chain carrier to reciprocate on the chain frame through the crank slider mechanism 802.
  • the power unit 205 has a power output end that can expand and contract in the vertical direction, and the power unit has two.
  • the chain transmission mechanism 204 includes a lower sprocket, and the lower sprocket is disposed at a lower portion of the chain frame 1a, and the chain carrier is wound.
  • the two ends of the chain carrier are respectively connected to the power output end of the power device 205; the power output ends of the two power devices are alternately extended and contracted to drive the chain carrier to reciprocate.
  • the power unit 205 may be a motor or a hydraulic motor.
  • the power unit 205 may be a cylinder or a cylinder, and the power unit 205 may be mounted on the same side of the chain frame 1a, and two power units.
  • the power output ends of the 205 are respectively arranged vertically upwards and vertically downwards.
  • an upper sprocket is also required, and the chain carrier is wound around the upper sprocket and the lower sprocket, and the two ends of the chain carrier are respectively connected to two.
  • the power output end of the power unit 205 forms a partial ring shape, and the power output ends of the two power devices alternately expand and contract to drive the chain carrier to reciprocate.
  • the power devices are respectively installed on two sides of the chain frame 1a, the power output ends of the two power devices 205 are all disposed downward, the chain carrier is wound around the lower sprocket, and the two ends of the chain carrier are respectively connected to the two power devices.
  • the power output end of the 205 is formed in a partial ring shape, and the power output ends of the two power units 205 are alternately extended and contracted to drive the chain carrier to reciprocate.
  • the chain carrier can also be arranged in multiple pieces and arranged in the above-mentioned arrangement, and the structure of the power unit and the chain transmission mechanism can be adjusted accordingly, here No longer expand in detail.

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Abstract

Disclosed is a pile driver chain-type drill, comprising a chain rack (1a). The chain rack (1a) is provided with at least one chain-type carrier. The chain-type carrier is provided with several cutting teeth (3). An outer end of the cutting teeth (3) is extruded from the chain-type carrier and faces toward an outer side of the chain-type carrier. A chain transmission mechanism (204) is provided between the chain-type carrier and the chain rack (1a), so as to drive the chain-type carrier so that same performs a circumferential rotation or reciprocating swing on the chain rack (1a). The pile driver chain-type drill changes large-sized cutting teeth (3) into small-sized, thereby effectively reducing the stress. By using the pile driver chain-type drill, the effective area of a drill entering a soil body can be reduced, the replacement rate of an original soil body can be reduced, and the pollution caused by replacement mud can be effectively reduced. The cutting teeth (3) have a rational distribution, which helps the refining of rock and soil, thereby improving the structural strength of a cement mixing pile, avoiding floating pile, and greatly reducing the extrusion of surrounding rock and soil.

Description

桩机链式钻头Pile driver
本发明要求申请日为“2017年05月12日”、申请号为“2017205251560”、名称为“土体充分搅拌型链式钻头”的中国发明专利申请的优先权,同时要求申请日为“2017年12月12日”、申请号为“2017113202359”、名称为“桩机链式钻头及桩机”的中国发明专利申请的优先权,同时要求申请日为“2018年01月22日”、申请号为“2018100611446”、名称为“桩机链式钻头”的中国发明专利申请的优先权,其全部内容结合于本申请之中。The invention claims the priority of the Chinese invention patent application whose application date is "May 12, 2017", the application number is "2017205251560", and the name is "soil full-stirred chain drill bit", and the application date is "2017". The priority of the Chinese invention patent application on December 12, 2008, the application number is “2017113202359”, the name is “pile chain drill bit and pile driver”, and the application date is “01-22 January 2018”. The priority of the Chinese Patent Application No. 2018100611446, entitled "Pile Machine Chain Drill Bit", is incorporated herein by reference.
技术领域Technical field
本发明属于桩机设备技术领域,涉及水泥搅拌成桩设备,尤其是涉及一种桩机及其链式钻头和有关部件或组件。The invention belongs to the technical field of pile machine equipment, and relates to cement mixing pile equipment, in particular to a pile machine and a chain bit and related components or components.
背景技术Background technique
水泥搅拌桩基是一种有效的软基处理形式,其通常将水泥作为固化剂的主剂,利用搅拌桩机将水泥喷入土体并充分搅拌,使水泥与土发生一系列物理化学反应,来使软土硬结而提高地基强度。Cement mixing pile foundation is an effective soft foundation treatment form. It usually uses cement as the main agent of curing agent. The cement is sprayed into the soil by a mixing pile machine and fully stirred to make a series of physical and chemical reactions between cement and soil. To harden the soft soil and improve the strength of the foundation.
现有技术通常使用旋挖桩机来成孔,通过钻头上的喷浆管来喷射固化剂,旋挖成孔土体被打碎,与固化剂搅拌后形成水泥土加固体。这种桩机钻头采用螺旋刀片来切割粉碎土体,其刀片或刀头尺寸比较大,被切割下来的岩土尺寸较大,甚至会出现块状现象,这会导致下述问题:①在混凝土搅拌桩制作过程中,水泥浆无法进入“成块岩土”内,导致混凝土搅拌桩中存在块状岩土,造成混凝土搅拌桩抗压、承载受力性能明显降低;②当钻挖粉土层并制作混凝土搅拌桩时,可能出现挤土效应,使混凝土搅拌桩底部中空,出现“浮桩”现象,导致水泥土搅拌桩基础不稳。这无疑会影响成桩质量。In the prior art, a rotary pile driver is usually used to form a hole, and a curing agent is sprayed through a spray pipe on the drill bit, and the hole is turned into a hole and the body is broken, and the solidified agent is stirred to form a cement soil solid. The pile drill bit uses a spiral blade to cut the crushed soil. The size of the blade or the cutter head is relatively large, and the size of the cut rock is large, and even a block phenomenon occurs, which causes the following problems: During the production process of the mixing pile, the cement slurry can not enter the “block rock soil”, resulting in the existence of massive rock in the concrete mixing pile, which results in the pressure resistance and bearing capacity of the concrete mixing pile is significantly reduced; 2 when drilling the silt layer When the concrete mixing pile is made, the squeezing effect may occur, so that the bottom of the concrete mixing pile is hollow, and the phenomenon of "floating pile" appears, which leads to the instability of the cement soil mixing pile foundation. This will undoubtedly affect the quality of the pile.
现有技术中还公开了一种链刀式搅拌桩成墙设备,其具有两个链刀切割箱总成,链刀切割箱总成设置有驱动链轮、惰性轮和链轨,其中链轨上通过刀具架固定安装若干组间隔排列的横向刀具,驱动链轮和惰性轮的转动带动链轨与其上的刀具旋转,由此实现对土体的切割搅拌。这种链刀式搅拌桩成墙设备多用在开挖槽式基础,其链刀切割箱总成的体积很大,驱动功率大,能耗高,且其动力设置在桩机架子顶端,这就导致传动链较长,不仅使得动力效率低,而且容易出现故障。此外,链轨上布置的为较大宽度的横向刀具,仍然存在土体粉粹效果不佳的技术问题。The prior art also discloses a chain knife type mixing pile wall forming device, which has two chain knife cutting box assemblies, and the chain knife cutting box assembly is provided with a driving sprocket, a lazy wheel and a chain rail, wherein the chain rail A plurality of sets of spaced transverse cutters are fixedly mounted on the cutter frame, and the rotation of the drive sprocket and the idler wheel drives the chain rail and the cutter on the cutter to rotate, thereby achieving cutting and stirring of the soil. The chain knife type mixing pile wall forming equipment is mostly used in the excavation trough foundation, and the chain knife cutting box assembly has a large volume, large driving power, high energy consumption, and the power is set at the top of the pile rack, which is This results in a long drive chain that not only makes the power less efficient, but also prone to failure. In addition, the transverse cutters arranged on the chain rails with larger widths still have technical problems of poor soil pulverization.
有鉴于此,有必要提出一种新的桩机方案,并相应优化其组成部件或组件结构。In view of this, it is necessary to propose a new pile driver scheme and optimize its component parts or component structure accordingly.
发明内容Summary of the invention
本发明的目的是针对上述问题,提供一种岩土粉碎效果好的桩机链式钻头。SUMMARY OF THE INVENTION An object of the present invention is to provide a pile driver chain drill having a good rock smashing effect in view of the above problems.
为达到上述目的,本发明采用了下列技术方案:一种桩机链式钻头,包括链机架,所述的链机架上设有至少一条链式载体,所述链式载体上设有若干切割齿,所述的切割齿的外端突出于链式载体且朝向链式载体的外侧,所述的链式载体与链机架之间设有链传动机构以带动链式载体在链机架上周向回转或往复摆动。In order to achieve the above object, the present invention adopts the following technical solutions: a pile driver chain drill bit, including a chain frame, the chain frame is provided with at least one chain carrier, and the chain carrier is provided with a plurality of a cutting tooth, the outer end of the cutting tooth protrudes from the chain carrier and faces the outer side of the chain carrier, and the chain carrier and the chain frame are provided with a chain transmission mechanism to drive the chain carrier in the chain frame Swinging or reciprocating in the last week.
本发明中,“切割齿外端”是相对于“切割齿固定在链式载体上的一端”而 言的。对于环形的链式载体,“链式载体的外侧”指除链式载体所形成的环以外的区域;“链式载体所在平面”指链式载体所形成的环所在的平面;对于条形的链式载体,“链式载体的外侧”指链式载体本身所在区域的外部;“链式载体所在平面”是指链节排布方向所形成的平面。In the present invention, the "external end of the cutting tooth" is relative to the "one end of the cutting tooth fixed to the chain carrier". For a ring-shaped chain carrier, "the outer side of the chain carrier" refers to a region other than the ring formed by the chain carrier; "the plane in which the chain carrier is located" refers to the plane in which the ring formed by the chain carrier is located; The chain carrier, "the outer side of the chain carrier" refers to the outer portion of the region in which the chain carrier itself is located; the "plane in which the chain carrier is located" refers to the plane formed by the direction in which the chain links are arranged.
所述链式载体的数量可以只有一条,为了稳定链式载体,有效降低或消除开挖过程中反扭矩的影响,链式载体由位于链机架中的链传动机构驱动以带动链式载体在链机架上往复摆动。链机架位于钻杆下部,链机架中设有动力装置,动力装置的动力输出端与链传动机构的动力输入端相连。The number of chain carriers may be only one. In order to stabilize the chain carrier, the effect of the anti-torque during excavation is effectively reduced or eliminated, and the chain carrier is driven by a chain transmission mechanism located in the chain frame to drive the chain carrier. The chain frame reciprocates. The chain frame is located at the lower part of the drill pipe, and the power frame is arranged in the chain frame, and the power output end of the power device is connected with the power input end of the chain transmission mechanism.
本发明公开了两种能够实现链式载体往复摆动的技术方案,第一种方案,动力装置具有能周向转动的动力输出端,链传动机构包括传动杆和下链轮,传动杆的中部固定连接于动力装置的动力输出端并由该动力输出端驱动转动,下链轮设于链机架下部,链式载体绕设于下链轮且链式载体的两端分别通过曲柄滑块机构连接传动杆的两端;动力装置驱动传动杆转动并通过曲柄滑块机构带动链式载体在链机架上往复摆动。第二种方案,动力装置具有能沿竖直方向伸缩的动力输出端,动力装置有两个,链传动机构包括下链轮,下链轮设于链机架下部,链式载体绕设于下链轮且链式载体的两端分别连接动力装置的动力输出端;两动力装置的动力输出端交替伸缩以带动链式载体往复摆动。The invention discloses two technical solutions capable of realizing the reciprocating swing of the chain carrier. In the first solution, the power device has a power output end that can rotate circumferentially, and the chain transmission mechanism includes a transmission rod and a lower sprocket, and the middle portion of the transmission rod is fixed. Connected to the power output end of the power unit and driven to rotate by the power output end, the lower sprocket is disposed at a lower portion of the chain frame, the chain carrier is disposed around the lower sprocket, and the two ends of the chain carrier are respectively connected by a crank slider mechanism Both ends of the transmission rod; the power unit drives the transmission rod to rotate and drives the chain carrier to reciprocate on the chain frame through the crank slider mechanism. In the second scheme, the power unit has a power output end that can expand and contract in a vertical direction, and the power unit has two. The chain transmission mechanism includes a lower sprocket, the lower sprocket is disposed at a lower portion of the chain frame, and the chain carrier is disposed under the chain. The sprocket and the two ends of the chain carrier are respectively connected to the power output end of the power device; the power output ends of the two power devices are alternately telescoped to drive the chain carrier to reciprocate.
在第一种方案中,动力装置可以是电机或液压马达,第二种方案中,动力装置可以是油缸或气缸,动力装置可以安装在链机架的同一侧,两个动力装置的动力输出端分别竖直朝上和竖直朝下设置,此时,还需要一上链轮,链式载体绕设于上链轮和下链轮,链式载体两端分别连接两个动力装置的动力输出端,形成部分环形,两动力装置的动力输出端交替伸缩以带动链式载体往复摆动。或者动力装置分别安装在链机架的两侧,两个动力装置的动力输出端均朝下设置,链式载体绕设于下链轮,链式载体两端分别向上连接两个动力装置的动力输出端,形成部分环形,两动力装置的动力输出端交替伸缩以带动链式载体往复摆动。In the first solution, the power unit may be an electric motor or a hydraulic motor. In the second solution, the power unit may be a cylinder or a cylinder, and the power unit may be mounted on the same side of the chain frame, and the power output of the two power units. They are respectively arranged vertically upwards and vertically downwards. At this time, an upper sprocket is required, and the chain carrier is wound around the upper sprocket and the lower sprocket, and the power output of the two power devices is respectively connected at two ends of the chain carrier. At the end, a partial ring shape is formed, and the power output ends of the two power devices are alternately extended and contracted to drive the chain carrier to reciprocate. Or the power devices are respectively installed on both sides of the chain frame, the power output ends of the two power devices are all disposed downward, the chain carrier is wound around the lower sprocket, and the two ends of the chain carrier respectively connect the power of the two power devices The output end forms a partial ring shape, and the power output ends of the two power devices alternately expand and contract to drive the chain carrier to reciprocate.
优选地,所述的切割齿沿链式载体间隔分布以在链机架上形成切割齿阵。即所述的切割齿在链机架上的至少两个方向上间隔分布。Preferably, the cutting teeth are spaced apart along the chain carrier to form a cutting tooth array on the chain frame. That is, the cutting teeth are spaced apart in at least two directions on the chain frame.
这种结构的钻头使得切割齿由大尺寸转换为小尺寸,有效降低了受力。采用链式钻头能减少钻头进入土体的有效面积,可以减少原土体的置换率,有效减少置换泥浆所带来的污染。由于切割齿沿链式载体间隔分布,所有位于链机架上的切割齿形成了切割齿阵,切割齿阵可以是有序排列也可以是无序排列。显然,当切割齿有序排列时可以形成切割齿阵列。此外,切割齿分布合理,有利于岩土的细化,从而提高水泥搅拌桩的结构强度、避免出现浮桩、以及显著降低对周边岩土的挤压。The drill bit of this structure converts the cutting teeth from a large size to a small size, effectively reducing the force. The use of chain drills can reduce the effective area of the drill bit into the soil, reduce the replacement rate of the original soil, and effectively reduce the pollution caused by the replacement mud. Since the cutting teeth are spaced apart along the chain carrier, all of the cutting teeth on the chain frame form a cutting tooth array, which may be ordered or unordered. Obviously, an array of cutting teeth can be formed when the cutting teeth are arranged in an orderly manner. In addition, the distribution of the cutting teeth is reasonable, which is conducive to the refinement of the rock and soil, thereby improving the structural strength of the cement mixing pile, avoiding floating piles, and significantly reducing the extrusion of the surrounding rock.
因此,在上述的桩机链式钻头中,所述的链式载体的数量不少于两条,其中至少两条链式载体的运行方向相反,且各链式载体回转或往复摆动产生的扭矩相互抵销或至少部分抵销。这种结构实现了扭矩相互抵销或至少部分抵销,有效降低或消除开挖过程中反扭矩的影响。Therefore, in the above-mentioned pile driver chain drill, the number of the chain carriers is not less than two, wherein at least two chain carriers are operated in opposite directions, and the torque generated by the rotation or reciprocating oscillation of each chain carrier Offset or at least partially offset. This configuration achieves torque offset or at least partial offset, effectively reducing or eliminating the effects of counter torque during excavation.
为保证开挖效率或者降低钻头横向尺寸,相邻两条链式载体之间的距离可以 尽可能地缩小,只要保证相邻两条链式载体上的切割齿不碰到即可。In order to ensure the excavation efficiency or reduce the lateral dimension of the drill bit, the distance between the adjacent two chain carriers can be reduced as much as possible, as long as the cutting teeth on the adjacent two chain carriers are not touched.
链式载体在链机架上的布置形式多种多样,链式载体的布局决定了切割齿的分布方式。第一种布置形式:在上述的桩机链式钻头中,至少两条链式载体所在平面相互平行,至少两条链式载体的部分链段在与链式载体所在平面平行的一个平面内的投影重叠或平行,此时该部分链段的切割齿形成了平面切割齿阵。或者,在上述的桩机链式钻头中,至少两条链式载体所在平面相互平行,至少两条链式载体的部分链段在与链式载体所在平面平行的一个平面内的投影成夹角分布。当至少两条链式载体的部分链段在与链式载体所在平面平行的一个平面内的投影成夹角分布时,上述的桩机链式钻头还可以包括多条链式载体,多条链式载体的部分链式载体的部分链段在与链式载体所在平面平行的一个平面内的投影成扇形发散分布。这种结构的切割齿阵中的切割齿密度下密上疏,便于下挖和排土。The arrangement of the chain carriers on the chain frame is various, and the layout of the chain carriers determines the distribution of the cutting teeth. The first arrangement: in the above-mentioned pile driver chain drill, at least two chain carriers are in parallel with each other, and at least two chain carriers are in a plane parallel to the plane of the chain carrier The projections are overlapping or parallel, at which point the cutting teeth of the partial segments form a planar cutting tooth array. Alternatively, in the above-mentioned pile driver chain drill, at least two chain carriers are parallel to each other, and at least two chain carrier segments are projected at an angle in a plane parallel to the plane of the chain carrier. distributed. The above-mentioned pile driver chain drill may further comprise a plurality of chain carriers, a plurality of chains, when the partial segments of the at least two chain carriers are distributed at an angle in a plane parallel to the plane of the chain carrier. The partial segments of the partial chain carrier of the carrier are in a fan-shaped divergent distribution in a plane parallel to the plane of the chain carrier. The cutting tooth density in the cutting tooth array of this structure is densely closed, which is convenient for digging and discharging.
第二种布置形式:在上述的桩机链式钻头中,至少两条链式载体所在平面相互交叉,至少一条链式载体的部分链段与两条链式载体所在平面的交线重叠或平行。或者,在上述的桩机链式钻头中,至少两条链式载体所在平面相互交叉,各条链式载体的至少部分链段与两条链式载体所在平面的交线成夹角分布。当至少部分链段与两条链式载体所在平面的交线成夹角分布时,上述的桩机链式钻头还可以包括多条链式载体,各条链式载体所在平面有共同交线,且条链式载体的至少部分链段与该共同交线成夹角分布。进一步地,多条链式载体的至少部分链段与过该共同交线的一个平面内的投影成扇形发散分布;或者,多条链式载体的至少部分链段相对于该共同交线成锥形分布。这种结构的切割齿阵中的切割齿密度下密上疏,便于下挖和排土。优选地,共同交线竖直设置。The second arrangement form: in the above-mentioned pile driver chain drill bit, at least two chain carriers are in a plane intersecting each other, and at least one chain carrier has a partial chain segment overlapping or parallel with the intersection of the planes of the two chain carriers . Alternatively, in the above-mentioned pile driver chain drill, at least two chain carriers are arranged to intersect each other, and at least a part of the chain segments of each chain carrier are distributed at an angle to the intersection of the planes of the two chain carriers. When the at least part of the chain segment is distributed at an angle with the intersection line of the planes of the two chain carriers, the above-mentioned pile driver chain drill bit may further comprise a plurality of chain carriers, and the planes of the respective chain carriers have a common intersection line. And at least a portion of the segments of the chain carrier are distributed at an angle to the common intersection. Further, at least a part of the segments of the plurality of chain carriers are fan-shaped and distributed in a plane passing through the plane of the common intersection; or at least part of the segments of the plurality of chain carriers are tapered with respect to the common intersection Shape distribution. The cutting tooth density in the cutting tooth array of this structure is densely closed, which is convenient for digging and discharging. Preferably, the common line of intersection is arranged vertically.
当至少部分链段与两条链式载体所在平面的交线成夹角分布时,上述的桩机链式钻头还可以包括多条链式载体,每两条链式载体所在平面的交线平行于基准直线,且各条链式载体的至少部分链段与该基准直线成夹角分布。进一步地,多条链式载体的至少部分链段与过该基准直线的一个平面内的投影成扇形发散分布;或者,多条链式载体的至少部分链段相对于该基准直线成锥形分布。这种结构的切割齿阵中的切割齿密度下密上疏,便于下挖和排土。优选地,基准直线竖直设置。另外,所在平面相互交叉的链式载体还可以在链机架上形成扇形、三角形、梯形等不同形状的平面切割齿阵;还可以在链机架上形成圆锥形、多面体型等立体切割齿阵。When the at least part of the chain segment is distributed at an angle with the intersection line of the planes of the two chain carriers, the above-mentioned pile driver chain drill bit may further comprise a plurality of chain carriers, and the intersection line of the plane of each two chain carriers is parallel At a reference line, at least a portion of the segments of each of the chain carriers are angularly distributed with the reference line. Further, at least a part of the segments of the plurality of chain carriers are fan-shaped and distributed in a plane passing through a plane of the reference line; or at least a part of the segments of the plurality of chain carriers are tapered with respect to the reference line . The cutting tooth density in the cutting tooth array of this structure is densely closed, which is convenient for digging and discharging. Preferably, the reference line is vertically arranged. In addition, the chain carrier with the planes intersecting each other can also form a plane cutting tooth array of different shapes such as a fan shape, a triangle shape and a trapezoidal shape on the chain frame; and a three-dimensional cutting tooth array such as a conical shape or a polyhedral shape can be formed on the chain frame. .
第三种布置形式,在上述的桩机链式钻头中,至少两条链式载体所在平面重合,且至少两条链式载体的部分链段在链式载体所在平面内位于同一直线或平行。或,在上述的桩机链式钻头中,至少两条链式载体所在平面重合,至少两条链式载体的部分链段在链式载体所在平面内成夹角设置。In a third arrangement, in the above-mentioned pile driver chain drill, at least two chain carriers are coincident in plane, and at least two chain carriers are in a straight line or parallel in the plane of the chain carrier. Or, in the above-mentioned pile driver chain drill, at least two chain carriers are coincident in plane, and at least two chain carriers are arranged at an angle in the plane of the chain carrier.
当至少两条链式载体的部分链段在链式载体所在平面内成夹角设置时,上述的桩机链式钻头还可以包括多条链式载体,多条链式载体的部分链段在与链式载体所在平面平行的一个平面内的投影成扇形发散分布。这种切割齿阵中的切割齿密度下密上疏,便于下挖和排土。应当指出的是,上述三种布置形式可以根据需要互相组合,从而获得不同的挖土效果。When the partial segments of the at least two chain carriers are disposed at an angle in the plane of the chain carrier, the above-mentioned pile driver chain drill may further comprise a plurality of chain carriers, and the partial chain segments of the plurality of chain carriers are in the chain The projections in a plane parallel to the plane of the carrier are fan-shaped divergent distributions. The cutting tooth density in the cutting tooth array is densely closed, which is convenient for digging and discharging. It should be noted that the above three arrangements can be combined with each other as needed to obtain different excavation effects.
在上述的桩机链式钻头中,所述的链机架是一体设置、多段折弯的杆形箱体 机构,所述的链机架包括至少两段杆形箱体;所述的动力装置包括若干驱动机构,所述的驱动机构在链机架上由上至下依次设置且分别处于不同段的杆形箱体内。本发明将链机架设置成一体设置、多段折弯的杆形箱体机构,如此便于下置的各个驱动机构能够被设置在相对密闭的环境中,使驱动机构具有良好的工作环境,提高驱动机构的使用寿命。In the above-mentioned pile driver chain drill, the chain frame is an integrally arranged, multi-stage bent rod-shaped box mechanism, the chain frame includes at least two rod-shaped boxes; the power device The utility model comprises a plurality of driving mechanisms, which are arranged in sequence from top to bottom on the chain frame and are respectively in different rod-shaped boxes. The invention provides the chain frame as an integrally arranged, multi-segmented rod-shaped box mechanism, so that the respective driving mechanisms can be arranged in a relatively closed environment, so that the driving mechanism has a good working environment and the driving is improved. The service life of the organization.
在上述的桩机链式钻头中,所述的链式载体呈环形,所述的链传动机构包括设于链机架上的上链轮和下链轮,所述的链式载体绕设于上链轮和下链轮上,所述的驱动机构与上链轮一一对应设置相连;各个下链轮等高设置在链机架上。这种结构实现了链轮与链条的啮合,有利于开挖,动力装置优选连接于上链轮,下链轮作为从动轮。In the above-mentioned pile driver chain drill, the chain carrier is annular, and the chain transmission mechanism includes an upper sprocket and a lower sprocket disposed on the chain frame, and the chain carrier is wound around The upper and lower sprocket wheels are arranged in a one-to-one correspondence with the upper sprocket; the lower sprocket heights are arranged on the chain frame. This structure realizes the engagement of the sprocket with the chain, which facilitates excavation, and the power unit is preferably connected to the upper sprocket, and the lower sprocket is used as the driven wheel.
在上述的桩机链式钻头中,所述的动力装置包括若干驱动器,所述的驱动器与上链轮一一对应设置相连,所述的驱动器在链机架上由上至下依次设置。这种结构使得各个驱动器可以在纵向布局,有利于减少整个钻头的横向尺寸,减少钻头进入土体的有效面积,可以减少原土体的置换率,有效减少置换泥浆所带来的污染。In the above-mentioned pile driver chain drill, the power unit includes a plurality of drivers, and the driver is connected to the upper sprocket in a one-to-one correspondence, and the drivers are sequentially disposed from the top to the bottom on the chain frame. This structure allows the individual actuators to be arranged in the longitudinal direction, which helps to reduce the lateral dimension of the entire drill bit, reduces the effective area of the drill bit into the soil, reduces the replacement rate of the original soil, and effectively reduces the pollution caused by the replacement mud.
在上述的桩机链式钻头中,所述的切割齿由片状材料制成,所述的切割齿的延展方向与切割齿的运行方向平行或呈锐角设置,所述的切割齿的等效切割宽大于切割齿的厚度。In the above-mentioned pile driver chain drill, the cutting teeth are made of a sheet material, and the extending direction of the cutting teeth is parallel or at an acute angle with the running direction of the cutting teeth, and the equivalent of the cutting teeth The cutting width is greater than the thickness of the cutting teeth.
为了提高切割齿的开挖效率,在上述的桩机链式钻头中,所述的切割齿外端呈扁长型,所述的切割齿外端沿链式载体长度方向的等效工作宽度大于切割齿的厚度且不超过切割齿外端长度方向的尺寸。In order to improve the excavation efficiency of the cutting teeth, in the above-mentioned pile-type chain drill, the outer end of the cutting tooth is flat and long, and the outer working end of the cutting tooth has an equivalent working width along the longitudinal direction of the chain carrier. The thickness of the cutting teeth does not exceed the length of the outer end of the cutting teeth.
本发明直接将一个个切割齿设置到链式载体上,小尺寸且独立的切割齿的位置随机性变强,可以更为合理地布置在链式载体上。同时,由于切割齿外端沿链式载体长度方向的等效工作宽度大于切割齿的厚度,因此能够有效增大单个切割齿的开挖尺寸,从而提高开挖效率;尺寸变小、切割齿外端呈扁长型、切割齿布置更为合理、开挖效率高,这些都能够在很大程度上提高切割齿对岩土的粉碎效率。等效工作宽度是指切割齿在切割时被开挖部位的实际开挖宽度的总和。若切割齿形成的被开挖部位是连续的,则等效工作宽度为被开挖部位的宽度;若切割齿形成的被开挖部位是非连续的,则等效工作宽度为被开挖部位的各部分的宽度之和。The invention directly arranges one cutting tooth on the chain carrier, and the position of the small-sized and independent cutting teeth becomes random, and can be arranged more reasonably on the chain carrier. At the same time, since the equivalent working width of the outer end of the cutting tooth along the length direction of the chain carrier is larger than the thickness of the cutting tooth, the excavation size of the single cutting tooth can be effectively increased, thereby improving the excavation efficiency; the size is smaller, and the cutting tooth is outside. The end is flat and long, the cutting teeth are arranged more rationally, and the excavation efficiency is high, which can greatly improve the crushing efficiency of the cutting teeth on the rock and soil. The equivalent working width is the sum of the actual excavation widths of the excavated parts of the cutting teeth during cutting. If the excavated portion formed by the cutting teeth is continuous, the equivalent working width is the width of the excavated portion; if the excavated portion formed by the cutting teeth is discontinuous, the equivalent working width is the excavated portion. The sum of the widths of the parts.
显然地,切割齿外端沿链式载体长度方向的等效工作宽度不会超过切割齿外端长度方向的尺寸。而当等效工作宽度等于切割齿外端长度方向的尺寸时,切割齿即为横向设置,此时对切割齿的机械强度要求较高。Obviously, the equivalent working width of the outer end of the cutting tooth along the length of the chain carrier does not exceed the length of the outer end of the cutting tooth. When the equivalent working width is equal to the dimension of the outer end of the cutting tooth, the cutting teeth are laterally disposed, and the mechanical strength of the cutting teeth is required to be high.
本发明提供了两种实现切割齿外端沿链式载体长度方向的等效工作宽度大于切割齿厚度的方法:The invention provides two methods for realizing the equivalent working width of the outer end of the cutting tooth along the length direction of the chain carrier is greater than the thickness of the cutting tooth:
其一,所述的切割齿外端由片状材料制成,所述的切割齿外端长度方向平行于链式载体长度方向设置,所述的切割齿外端向链式载体长度方向侧向弯折和/或扭转。一方面,片状材料制成的切割齿外端能够更快速、更顺利地切割进入土层,对岩土的粉碎效果好;另一方面,弯折和/或扭转实现了切割齿外端的等效工作宽度大于切割齿厚度,提高了开挖效率,有效减少能耗;最后,弯折和/或 扭转还能在切割齿上形成排土面,不仅有利于排土,便于土体细化;还有利于对挖下的土体进行后续搅拌作业。First, the outer end of the cutting tooth is made of a sheet material, the outer end of the cutting tooth is longitudinally arranged parallel to the longitudinal direction of the chain carrier, and the outer end of the cutting tooth is laterally oriented to the chain carrier. Bending and / or twisting. On the one hand, the outer end of the cutting tooth made of sheet material can be cut into the soil layer more quickly and smoothly, and the crushing effect on the rock and soil is good; on the other hand, the bending and/or twisting realizes the outer end of the cutting tooth, etc. The effective working width is larger than the cutting tooth thickness, which improves the excavation efficiency and effectively reduces the energy consumption; finally, the bending and/or twisting can also form the drainage surface on the cutting teeth, which is not only beneficial for discharging soil, but also facilitating soil refinement; It is also conducive to the subsequent mixing of the excavated soil.
弯折和扭转仅仅是弯折部和扭转部与切割齿外端之间的连接部位存在差别,弯折部与切割齿外端之间的连接部位存在明显的夹角,而扭转部与切割齿外端之间的连接部位则较为圆滑,具有一个圆滑面过渡,减少应力集中,结构强度上存在优势。The bending and twisting are only the difference between the connecting portion between the bending portion and the torsion portion and the outer end of the cutting tooth, and the connecting portion between the bending portion and the outer end of the cutting tooth has a distinct angle, and the torsion portion and the cutting tooth The connection between the outer ends is relatively smooth, with a rounded surface transition, reducing stress concentration and structural strength.
其二,所述的切割齿外端由片状材料制成,所述的切割齿外端长度方向与链式载体长度方向呈锐角设置。如此也能实现切割齿外端的等效工作宽度大于切割齿厚度,也能形成排土面。Secondly, the outer end of the cutting tooth is made of a sheet material, and the outer length of the cutting tooth is arranged at an acute angle with the longitudinal direction of the chain carrier. In this way, the equivalent working width of the outer end of the cutting tooth can be made larger than the thickness of the cutting tooth, and the discharging surface can also be formed.
在上述的桩机钻头链刀中,所述的切割齿外端向链式载体长度方向侧向弯折和/或扭转。将切割齿外端相对于链式载体长度方向倾斜设置的同时也能继续在切割齿外端设置弯折和/或扭转。弯折和/或扭转所起的作用与上述相同。作为优选,所述的切割齿外端的弯折和/或扭转式延展的角度相对于切割齿运行方向呈锐角(优选为30°~60°)。In the above-described pile driver bit chain cutter, the outer end of the cutting tooth is laterally bent and/or twisted toward the longitudinal direction of the chain carrier. When the outer end of the cutting tooth is inclined with respect to the longitudinal direction of the chain carrier, it is also possible to continue to provide bending and/or twisting at the outer end of the cutting tooth. The effect of bending and/or twisting is the same as described above. Preferably, the angle of the bending and/or torsional extension of the outer end of the cutting tooth is at an acute angle (preferably 30 to 60) with respect to the running direction of the cutting tooth.
在上述的桩机链式钻头中,所述的切割齿外端具有至少一条切口从而使切割齿外端分为至少两个切削部,且至少有两个切削部不在同一平面。被开挖的岩土能够从切口处散开,不仅扩展了切割齿的切割尺寸,有利于进一步细化岩土,而且排土效率也进一步提高。切口的数量根据需要设计。In the above-mentioned pile driver chain drill, the outer end of the cutting tooth has at least one slit so that the outer end of the cutting tooth is divided into at least two cutting portions, and at least two cutting portions are not in the same plane. The excavated rock and soil can be scattered from the incision, which not only expands the cutting size of the cutting teeth, but also facilitates further refinement of the rock and soil, and the drainage efficiency is further improved. The number of slits is designed as needed.
在上述的桩机链式钻头中,所述的链式载体上设置至少一列沿着链式载体长度方向分布的切割齿,相邻各列的切割齿之间留有排土间隙。切割齿的列数根据需要确定,相邻各列的切割齿不宜过近,以避免对排土造成影响。但也不宜过疏,以免影响开挖效率或者影响横向尺寸。在上述的桩机链式钻头中,相邻各列切割齿中的各切割齿正对设置或错位设置。相邻各列切割齿的设置根据需要调整,可以连续相邻设置,亦可缺位间隔设置。In the above-described pile driver chain drill, the chain carrier is provided with at least one row of cutting teeth distributed along the longitudinal direction of the chain carrier, and a drain gap is left between the cutting teeth of the adjacent columns. The number of rows of cutting teeth is determined according to needs, and the cutting teeth of adjacent columns should not be too close to avoid affecting the soil discharge. However, it should not be too sparse, so as not to affect the efficiency of excavation or affect the lateral size. In the above-described pile driver chain drill, each of the cutting teeth of the adjacent rows of cutting teeth is disposed oppositely or offset. The setting of the adjacent cutting teeth of each column is adjusted as needed, and can be set adjacently continuously, or can be set at a gap.
在上述的桩机链式钻头中,相邻各列切割齿中的各切割齿外端同向和/或异向弯折和/或扭转。In the above-described pile driver chain drill, the outer ends of the respective cutting teeth in adjacent rows of cutting teeth are bent and/or twisted in the same direction and/or in the opposite direction.
在上述的桩机链式钻头中,所述的切割齿为固定安装在链式载体上的分体切割齿;或者,所述的切割齿为与构成链式载体的部件一体成型的一体切割齿。分体切割齿和一体切割齿均为可行的技术方案,分体切割齿有利于采用硬度更高的材料制作切割齿,一体切割齿显然便于加工制造。In the above-mentioned pile driver chain drill, the cutting teeth are separate cutting teeth fixedly mounted on the chain carrier; or the cutting teeth are integrally cut teeth integrally formed with the components constituting the chain carrier. . Split cutting teeth and integral cutting teeth are all feasible technical solutions. The split cutting teeth are beneficial to make cutting teeth with higher hardness materials. The integrated cutting teeth are obviously easy to manufacture.
在上述的桩机链式钻头中,所述的链机架设置在连接有下压动力装置的钻杆下端。当进行开挖时,下压动力装置能够显著提升切割齿的开挖能力,起到类似铣、剜、削的开挖。In the above-described pile driver chain drill, the chain frame is disposed at a lower end of a drill pipe to which a pressing power device is connected. When excavating, the pressing power device can significantly improve the excavation ability of the cutting teeth, and perform excavation similar to milling, boring and cutting.
在上述的桩机链式钻头中,所述链式载体呈环形且所述链式载体的数量为四条,四条所述链式载体所在平面互相平行设置,四条所述链式载体上的部分链段在与链式载体所在平面平行的一个平面内的投影重叠;在与链式载体所在平面平行的一个平面内的投影重叠的所述部分链段竖直设置从而士气上切割齿其形成竖直平面切割齿阵。In the above-mentioned pile driver chain drill, the chain carrier is annular and the number of the chain carriers is four, four planes of the chain carrier are arranged in parallel with each other, and four chain chains on the chain carrier are arranged. The projection of the segments in a plane parallel to the plane of the chain carrier overlaps; the partial segments of the projection overlapping in a plane parallel to the plane of the chain carrier are arranged vertically so that the moral cutting teeth form a vertical Plane cutting tooth array.
与现有的技术相比,本桩机链式钻头的优点在于:Compared with the prior art, the advantages of the pile driver bit driller are:
切割齿由大尺寸转换为小尺寸,有效降低了受力,降低能耗,且采用链式搅 拌能减少钻头进入土体的有效面积,可以减少原土体的置换率,有效减少置换泥浆所带来的污染。而且小尺寸且独立的切割齿的位置随机性变强,可以更为合理地布置到桩机钻头链刀上,而且在相同的链式载体上可以安装更多的所述的桩机的链式钻头切割齿,如此不仅链式钻头切割齿的开挖效率得到提高,岩土粉碎效率也进一步提高,从而能够提高水泥搅拌桩的结构强度、避免出现浮桩、以及显著降低对周边岩土的挤压。The cutting teeth are converted from large size to small size, which effectively reduces the stress and reduces the energy consumption. The chain stirring can reduce the effective area of the drill bit entering the soil, which can reduce the replacement rate of the original soil and effectively reduce the replacement mud. The pollution that comes. Moreover, the position of the small-sized and independent cutting teeth becomes random, which can be more rationally arranged on the pile driver chain cutter, and more chain chains of the pile driver can be installed on the same chain carrier. The drill bit cuts the teeth, so that not only the excavation efficiency of the chain drill cutting teeth is improved, but also the rock and soil crushing efficiency is further improved, thereby improving the structural strength of the cement mixing pile, avoiding floating piles, and significantly reducing the surrounding rock and soil. Pressure.
附图说明DRAWINGS
图1是本发明桩机链式钻头的结构示意图;Figure 1 is a schematic view showing the structure of a pile driver of the pile driver of the present invention;
图2是本发明桩机链式钻头在另一视角下的示意图;Figure 2 is a schematic view of the pile driver chain bit of the present invention from another perspective;
图3是图2另一方向的结构示意图;Figure 3 is a schematic structural view of the other direction of Figure 2;
图4是图1中A部分的放大图;Figure 4 is an enlarged view of a portion A of Figure 1;
图5是图2中B部分的放大图;Figure 5 is an enlarged view of a portion B of Figure 2;
图6是本发明桩机链式钻头中链式载体的第一种布置方式简示图;Figure 6 is a schematic view showing the first arrangement of the chain carrier of the pile driver of the pile driver of the present invention;
图7是本发明桩机链式钻头中链式载体的第二种布置方式简示图;Figure 7 is a schematic view showing a second arrangement of the chain carrier of the pile driver of the pile driver of the present invention;
图8是本发明桩机链式钻头中链式载体的第三种布置方式简示图;Figure 8 is a schematic view showing a third arrangement of the chain carrier of the pile driver of the pile driver of the present invention;
图9是本发明桩机链式钻头中链式载体的第四种布置方式简示图;Figure 9 is a schematic view showing a fourth arrangement of the chain carrier of the pile driver of the pile driver of the present invention;
图10是本发明桩机链式钻头中第五种链式载体布置方式简示图;Figure 10 is a schematic view showing the arrangement of the fifth chain carrier in the chain drill of the pile driver of the present invention;
图11是本发明桩机链式钻头中第六种链式载体布置方式简示图;Figure 11 is a schematic view showing the arrangement of the sixth chain carrier in the pile driver of the pile driver of the present invention;
图12是本发明桩机链式钻头中第七种链式载体布置方式简示图;Figure 12 is a schematic view showing the arrangement of the seventh chain carrier in the chain drill of the pile driver of the present invention;
图13是本发明桩机链式钻头中第八种链式载体布置方式简示图;Figure 13 is a schematic view showing the arrangement of the eighth chain carrier in the pile driver of the pile driver of the present invention;
图14是本发明桩机链式钻头中第九种链式载体布置方式简示图;Figure 14 is a schematic view showing the arrangement of the ninth chain carrier in the pile driver of the pile driver of the present invention;
图15是本发明桩机链式钻头中第十种链式载体布置方式简示图;Figure 15 is a schematic view showing the arrangement of the tenth chain carrier in the pile driver of the pile driver of the present invention;
图16是本发明桩机链式钻头中第十一种链式载体布置方式简示图;Figure 16 is a schematic view showing the eleventh type of chain carrier arrangement in the pile driver of the pile driver of the present invention;
图17是实施例1的土体充分搅拌型链式钻头的结构示意图;Figure 17 is a schematic view showing the structure of a soil agitating type chain drill of the first embodiment;
图18是图17的土体充分搅拌型链式钻头在另一视角下的结构示意图;Figure 18 is a schematic view showing the structure of the soil full-stirred chain drill of Figure 17 from another perspective;
图19是图17中辅助切割组件在另一视角下的结构示意图;Figure 19 is a schematic view showing the structure of the auxiliary cutting assembly of Figure 17 from another perspective;
图20是实施例2的土体充分搅拌型链式钻头的结构示意图;Figure 20 is a schematic view showing the structure of a soil-saturated type chain drill of the second embodiment;
图21是图20的土体充分搅拌型链式钻头在另一视角下的结构示意图;Figure 21 is a schematic view showing the structure of the soil full-stirred chain bit of Figure 20 from another perspective;
图22是实施例3的土体充分搅拌型链式钻头的结构示意图;Figure 22 is a schematic view showing the structure of a soil agitating type chain drill of Example 3;
图23是图22的土体充分搅拌型链式钻头在另一视角下的结构示意图;Figure 23 is a schematic view showing the structure of the soil full-stirred chain bit of Figure 22 under another viewing angle;
图24是实施例4的土体充分搅拌型链式钻头的结构示意图;Figure 24 is a schematic view showing the structure of a soil agitating type chain drill of the fourth embodiment;
图25是图24的土体充分搅拌型链式钻头在另一视角下的结构示意图;Figure 25 is a schematic view showing the structure of the soil full-stirred chain bit of Figure 24 from another perspective;
图26是实施例5的土体充分搅拌型链式钻头的结构示意图;Figure 26 is a schematic view showing the structure of a soil agitating type chain drill of Example 5;
图27是实施例6的土体充分搅拌型链式钻头的结构示意图;Figure 27 is a schematic view showing the structure of a soil agitating type chain drill of Example 6;
图28是实施例7的土体充分搅拌型链式钻头的结构示意图;Figure 28 is a schematic view showing the structure of a soil agitating type chain drill of the seventh embodiment;
图29是实施例7中第二种土体充分搅拌型链式钻头的结构示意图;Figure 29 is a schematic view showing the structure of a second soil fully agitated chain drill in Embodiment 7;
图30是图29的土体充分搅拌型链式钻头在另一视角下的结构示意图;Figure 30 is a schematic view showing the structure of the soil full-stirred chain bit of Figure 29 from another perspective;
图31是应用于实施例8中的环形链条的结构示意图;Figure 31 is a schematic structural view of an endless chain applied to Embodiment 8;
图32是应用于实施例8中的另一种形式的环形链条的结构示意图;Figure 32 is a schematic view showing the structure of another form of the endless chain applied in Embodiment 8;
图33是应用于实施例9中的切割载体的第一种分布方式简图;Figure 33 is a schematic view showing a first distribution mode applied to the cutting carrier in the embodiment 9;
图34是图33竖直方向投影图;Figure 34 is a vertical projection view of Figure 33;
图35是应用于实施例中的切割载体的第二种分布方式简图;Figure 35 is a schematic view showing a second distribution mode of the cutting carrier applied to the embodiment;
图36是图35竖直方向投影图;Figure 36 is a vertical projection view of Figure 35;
图37是应用于实施例9中的切割载体的第二种分布方式简图;Figure 37 is a schematic view showing a second distribution mode applied to the cutting carrier in the embodiment 9;
图38是图37竖直方向投影图;Figure 38 is a vertical projection view of Figure 37;
图39是应用于实施例9中的切割载体的第三种分布方式简图;Figure 39 is a schematic view showing a third distribution mode applied to the cutting carrier in the embodiment 9;
图40是图39竖直方向投影图;Figure 40 is a vertical projection view of Figure 39;
图41是应用于实施例9中的切割载体的第四种分布方式简图;Figure 41 is a schematic view showing a fourth distribution mode applied to the cutting carrier in the embodiment 9;
图42是图41竖直方向投影图;Figure 42 is a vertical projection view of Figure 41;
图43是应用于实施例9中的切割载体的第五种分布方式简图;Figure 43 is a schematic view showing a fifth distribution mode applied to the cutting carrier in the embodiment 9;
图44是图43竖直方向投影图;Figure 44 is a vertical projection view of Figure 43;
图45是图31竖直方向投影图;Figure 45 is a vertical projection view of Figure 31;
图46是图31竖直方向的另一种投影图;Figure 46 is another projection view of the vertical direction of Figure 31;
图47是应用于土体充分搅拌型链式钻头中的环形链条的结构示意图;Figure 47 is a schematic view showing the structure of an endless chain applied to a soil-mixed chain drill;
图48是图47的C处放大图;Figure 48 is an enlarged view of a portion C of Figure 47;
图49是应用于图17~图32的土体充分搅拌型链式钻头中的环形链条的另一种结构示意图;Figure 49 is another schematic structural view of the endless chain applied to the soil-saturated chain type drill of Figures 17 to 32;
图50是应用于图1~图3桩机链式钻头的第一种切割齿的结构示意图;Figure 50 is a schematic view showing the structure of a first type of cutting tooth applied to the pile-type drill bit of Figures 1 to 3;
图51是应用于图1~图3桩机链式钻头的第二种切割齿的结构示意图;Figure 51 is a schematic view showing the structure of a second cutting tooth applied to the pile driver of the pile driver of Figures 1 to 3;
图52是应用于图1~图3桩机链式钻头的第三种切割齿的结构示意图;Figure 52 is a schematic view showing the structure of a third type of cutting tooth applied to the chain drill of the pile driver of Figures 1 to 3;
图53是应用于图1~图3桩机链式钻头的第四种切割齿的结构示意图;Figure 53 is a schematic view showing the structure of a fourth type of cutting tooth applied to the chain drill of the pile driver of Figures 1 to 3;
图54是应用于图1~图3桩机链式钻头的第五种切割齿的结构示意图;Figure 54 is a schematic view showing the structure of a fifth cutting tooth applied to the pile driver of the pile driver of Figures 1 to 3;
图55是图51在另一视角下的结构示意图;Figure 55 is a schematic structural view of Figure 51 in another perspective;
图56是应用于本发明中的动力装置密封结构的结构示意图;Figure 56 is a schematic structural view of a power unit sealing structure applied to the present invention;
图57是图56中密封圈处的结构示意图;Figure 57 is a schematic structural view of the seal ring of Figure 56;
图58是图57中密封圈的放大图;Figure 58 is an enlarged view of the seal ring of Figure 57;
图59是图56中D部分的放大图;Figure 59 is an enlarged view of a portion D in Figure 56;
图60是图56中E部分的放大图;Figure 60 is an enlarged view of a portion E in Figure 56;
图61是实施例15的一种实施方式的示意图;Figure 61 is a schematic view showing an embodiment of Embodiment 15;
图62是实施例15的另一实施方式的示意图。Fig. 62 is a schematic view showing another embodiment of the fifteenth embodiment.
具体实施方式detailed description
下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be further described in detail below in conjunction with the drawings and specific embodiments.
如图1~图3、图17~图23所示,本实施例的桩机链式钻头为一种土体充分搅拌型链式钻头,其包括链机架1a,链机架1a与钻杆100相连,位于钻杆100下部,其中的钻杆100可为单节或多节可伸缩结构;链机架1a上设有至少一条链式载体,链式载体上设有若干用于切割土体的凸起结构,其具体可为切割齿3,切割齿3的外端突出于链式载体;链机架1a上设有动力装置205,其中动力装置205与链传动机构204相连,链传动机构204用于带动链式载体在链机架1a上周向回转或往复摆动。As shown in FIG. 1 to FIG. 3 and FIG. 17 to FIG. 23, the pile driver chain drill of the present embodiment is a soil full-stirred chain drill including a chain frame 1a, a chain frame 1a and a drill pipe. 100 connected, located in the lower part of the drill pipe 100, wherein the drill pipe 100 can be a single-section or multi-section telescopic structure; the chain frame 1a is provided with at least one chain carrier, and the chain carrier is provided with a plurality of cutting bodies for cutting the soil The protruding structure is specifically a cutting tooth 3, the outer end of the cutting tooth 3 protrudes from the chain carrier; the chain frame 1a is provided with a power device 205, wherein the power device 205 is connected with the chain transmission mechanism 204, and the chain transmission mechanism 204 is used to drive the chain carrier to rotate circumferentially or reciprocally on the chain frame 1a.
本实施例的钻头位于钻杆100下部,且采用下置动力驱动(动力装置直接设 置在钻头上),动力下置彻底解决了动力设置在桩机架子顶端部所带来安全隐患,特别是钻头扭力对架子强度和钻杆抗弯强度的要求;减少钻杆的直径,这样可以钻出小孔径的桩;采用动力下置钻头能更有效的传递扭矩,减少动力损失;动力下置后对动力装置205的动力要求变小,即便只有现有动力的五十分之一也能轻松驱动;动力下置配合链式切割可以有效的把土体切碎,使得水泥与土体能更充分的混合在一体,提高搅拌桩的性能;使用动力下置可以配合使用伸缩钻杆,这样可以不用接钻杆,大大提高钻孔效率。The drill bit of the embodiment is located at the lower part of the drill pipe 100, and is driven by the lower power (the power device is directly disposed on the drill bit), and the power lowering completely solves the safety hazard caused by the power setting at the top end of the pile frame, especially the drill bit. The requirements of the torsion force on the strength of the frame and the bending strength of the drill pipe; the diameter of the drill pipe is reduced, so that the small-aperture pile can be drilled; the power-discharged drill bit can transmit the torque more effectively and reduce the power loss; The power requirement of the device 205 is reduced, even if only one-fifth of the existing power can be easily driven; the power-down and chain-cutting can effectively chop the soil, so that the cement and the soil can be more fully mixed. Integral, improve the performance of the mixing pile; use the power down to use the telescopic drill pipe, so that the drill pipe can be used without greatly increasing the drilling efficiency.
本实施例中,链式载体可以是链条,也可以履带、锁链等结构的其它链式载体替代;除了环形,链式载体还可以是条形。其中,链式载体为环形或条形链条时,其结构和功能为:为环形链条1时,其环绕支撑于相应的主动链轮1b和从动齿轮1c上,可以回转动作,在回转动作过程中带动切割齿3动作,实现开挖;为条形链条时,其两端分别固定并绕在相应主动链轮1b或从动链轮1c上进行收放,或者连接凸轮结构,由此可以往复动作,其在往复动作过程中带动切割齿3动作,实现开挖。In this embodiment, the chain carrier may be a chain, or may be replaced by other chain carriers of a track, a chain, etc.; in addition to the ring shape, the chain carrier may also be a strip shape. Wherein, when the chain carrier is a ring or a strip chain, the structure and function thereof are: when the chain 1 is the ring, it is supported on the corresponding driving sprocket 1b and the driven gear 1c, and can be rotated, during the turning operation In the middle, the cutting teeth 3 are actuated to realize excavation; when the chain is a strip, the two ends are respectively fixed and wound around the corresponding driving sprocket 1b or the driven sprocket 1c, or connected to the cam structure, thereby being reciprocable The action, which drives the cutting teeth 3 during the reciprocating action, realizes excavation.
本实施例中的切割齿3可以是锯条形的多齿结构,也可以是刀片形的无齿或少齿结构(为了便于描述,在本申请中对后者有时会使用“刀具”这一别称),这两种结构的切割齿3均可以向链式载体运行方向的一侧弯折或扭转,由此增大切割齿3的等效切割宽度。The cutting tooth 3 in this embodiment may be a saw blade-shaped multi-tooth structure, or may be a blade-shaped toothless or less tooth structure (for convenience of description, in the present application, the latter may sometimes use a "tool". Both of the cutting teeth 3 of the two structures can be bent or twisted to one side in the running direction of the chain carrier, thereby increasing the equivalent cutting width of the cutting teeth 3.
不失一般性,在下述的内容中,本实施例以环形链条1为例,对桩机链式钻头进行介绍。Without loss of generality, in the following description, the present embodiment uses the endless chain 1 as an example to introduce the pile-chain drill bit.
本实施例的链传动机构204包括设于链机架1a上的主动链轮1b和从动链轮1c,环形链条1绕设于主动链轮1b和从动链轮1c上。此处,主动链轮1b和从动链轮1c在链机架1a上的安装位置不限定,如:主动链轮1b可以处于从动链轮1c上方,也可以处于从动链轮1c下方。此外,还可以同时设置两个主动链轮1b,当设置两个主动链轮1b时,需要使用差速器,差速器设置在两个主动链轮1b之间。The chain transmission mechanism 204 of the present embodiment includes a drive sprocket 1b and a driven sprocket 1c which are disposed on the chain frame 1a, and the endless chain 1 is wound around the drive sprocket 1b and the driven sprocket 1c. Here, the mounting position of the driving sprocket 1b and the driven sprocket 1c on the chain frame 1a is not limited. For example, the driving sprocket 1b may be above the driven sprocket 1c or may be below the driven sprocket 1c. Further, it is also possible to provide two driving sprockets 1b at the same time, and when the two driving sprockets 1b are provided, a differential is required, and the differential is disposed between the two driving sprockets 1b.
本实施例中,链机架1a是作为环形链条1的承载部件来发挥作用的,因此其形式可以是多样的,具体可以是连接座、法兰、连接框等。比如,链机架1a可以是如图1至图3所示的一体设置、多段折弯的杆形箱体机构(为简便起见,下述内容中涉及到这种链机架1a形式时,也使用“钻头座”的简称),钻头座的好处在于便于多条环形链条1的布局,避免产生干涉;当然也可以是其它结构形式,以适合布置环形链条1为准。In the present embodiment, the chain frame 1a functions as a bearing member of the endless chain 1, and thus the form thereof may be various, and specifically may be a connecting seat, a flange, a connecting frame, or the like. For example, the chain frame 1a may be an integrally arranged, multi-segmented rod-shaped box mechanism as shown in FIGS. 1 to 3 (for the sake of simplicity, when the chain frame 1a is involved in the following description, Using the abbreviation of "bit holder", the advantage of the bit holder is that it facilitates the layout of the plurality of endless chains 1 and avoids interference; it is of course also possible to have other structural forms, which are suitable for arranging the endless chain 1.
采用图1~3所示的链机架1a结构时,链机架1a上安装有若干个环形链条1(优选为多个),动力装置205可以直接设置在链机架1a的箱体内。即采用动力下置的驱动方案,此时有必要对密封进行优化,具体内容可进一步参见下文对动力装置密封结构的描述。When the structure of the chain frame 1a shown in Figs. 1 to 3 is employed, a plurality of endless chains 1 (preferably a plurality) are mounted on the chain frame 1a, and the power unit 205 can be directly disposed in the casing of the chain frame 1a. That is to say, the driving scheme under power is adopted, and it is necessary to optimize the sealing at this time, and the details can be further described below for the description of the sealing structure of the power unit.
如图1~3所示,动力装置205包括多个驱动机构11(可以是液压马达或电机等),驱动机构11与各个环形链条1的主动链轮1b一一对应设置相连,每个驱动机构11上均安装有一个主动链轮1b,用于带动一条环形链条1;并且驱动机构11在链机架1a上由上至下依次设置,这样便于满足链机架1a上的空间布 局要求。这种动力装置205中配置多个驱动机构11,便于独立控制各个环形链条1的运行方向、速度。As shown in FIGS. 1 to 3, the power unit 205 includes a plurality of driving mechanisms 11 (which may be hydraulic motors or motors, etc.), and the driving mechanism 11 is connected to the driving sprocket 1b of each endless chain 1 in a one-to-one correspondence, each driving mechanism. 11 is mounted with a driving sprocket 1b for driving an endless chain 1; and the driving mechanism 11 is sequentially disposed from the top to the bottom on the chain frame 1a, so that the space layout requirement on the chain frame 1a is satisfied. A plurality of driving mechanisms 11 are disposed in the power unit 205 to facilitate independent control of the running direction and speed of each of the endless chains 1.
此处,本领域技术人员应当理解,不同驱动机构11之间应当留有一定间隙。具体地,各驱动机构11在链机架1a上由上至下依次设置,这就使得各个驱动机构11可以在纵向布局,有利于减少整个钻头的横向尺寸。Here, it should be understood by those skilled in the art that a certain gap should be left between different drive mechanisms 11. Specifically, the respective drive mechanisms 11 are sequentially disposed from the top to the bottom on the chain frame 1a, which allows the respective drive mechanisms 11 to be laid out in the longitudinal direction, which is advantageous in reducing the lateral size of the entire drill bit.
采用图1~3所示的链机架1a结构时,链机架1a包括至少两段杆形箱体(如图2所示的链机架1a包括了四段),各杆形箱体1aa可以均处于不同平面上,相邻设置的两段杆形箱体1aa之间通过折弯部1ab相连;相邻折弯部1ab的弯折方向可以相同,也可以部分相同、部分相反(例如,图1中,第一、二、三段分别向第一侧弯折,第四段向另一侧反向弯折),各驱动机构11分别设置在不同段的杆形箱体1aa内;各折弯部1ab可以均与相邻的杆形箱体1aa成钝角设置,并且各折弯部1ab均具有朝向钻杆方向的内斜面1ac以及朝向链机架延伸方向的外斜面1ad,各环形链条1的顶端分别靠近相应的弯折部1ab的外斜面1ad。When the structure of the chain frame 1a shown in FIGS. 1 to 3 is adopted, the chain frame 1a includes at least two rod-shaped housings (the chain frame 1a shown in FIG. 2 includes four segments), and each of the rod-shaped housings 1aa The two-section rod-shaped housings 1aa disposed adjacent to each other may be connected by the bent portion 1ab; the bending directions of the adjacent bent portions 1ab may be the same, or may be partially the same or partially opposite (for example, In Figure 1, the first, second, and third segments are respectively bent toward the first side, and the fourth segment is bent in the opposite direction to the other side. The driving mechanisms 11 are respectively disposed in the rod-shaped housings 1aa of different segments; The bent portions 1ab may each be disposed at an obtuse angle with the adjacent rod-shaped housings 1aa, and each of the bent portions 1ab has an inner inclined surface 1ac facing the drill pipe direction and an outer inclined surface 1ad facing the chain frame extending direction, each of the circular chains The top end of 1 is adjacent to the outer bevel 1ad of the corresponding bent portion 1ab, respectively.
在图2中,链机架1a为四段弯折,其中前三段朝同一方向弯折,第四段朝另一方向反向弯折,因此可以分别在一~四段的杆形箱上设置驱动机构11即主动链轮1b,而在第四段上设置共用的从动链轮1c,这样布置环形链条1时不会形成干涉。当然,这种多段弯折的链机架1a的段数可随链条数调整,以不造成环形链条1干涉为准。In FIG. 2, the chain frame 1a is a four-stage bending, wherein the first three sections are bent in the same direction, and the fourth section is reversely bent in the other direction, so that they can be respectively arranged on the rod-shaped boxes of one to four sections. The drive mechanism 11 is provided as the drive sprocket 1b, and the common driven sprocket 1c is provided on the fourth stage, so that the arrangement of the endless chain 1 does not cause interference. Of course, the number of segments of the multi-segment bent chain frame 1a can be adjusted with the number of chains so as not to cause interference of the endless chain 1 .
在图1~图3中,驱动机构11为多个,主动链轮1b或从动链轮1c也为多个,它们分别与相应的环形链条1对应设置。可以理解的是,各个环形链条1的驱动机构11、主动链轮1b或从动链轮1c也可以共用,此时需将共用的主动链轮1b或从动链轮1c同轴设置,这种方式可以节约设备成本,但只能实现各链条的同向、同速、同步驱动;为了能够实现扭矩抵销或部分抵销,共用的驱动机构11、主动链轮1b或从动链轮1c应当有至少两套。In FIGS. 1 to 3, there are a plurality of drive mechanisms 11, and a plurality of drive sprocket 1b or driven sprocket 1c are provided, which are respectively disposed corresponding to the corresponding endless chain 1. It can be understood that the driving mechanism 11, the driving sprocket 1b or the driven sprocket 1c of each endless chain 1 can also be shared. In this case, the common driving sprocket 1b or the driven sprocket 1c need to be coaxially arranged. The method can save equipment cost, but can only realize the same direction, same speed and synchronous driving of each chain; in order to achieve torque offset or partial offset, the shared drive mechanism 11, the drive sprocket 1b or the driven sprocket 1c should There are at least two sets.
此外,链机架1a还可以是如图17至图27所示的连接框,一个链机架1a用于安装一个环形链条1,不同环形链条1所对应的链机架1a之间可以相互连接;采用这种形式的链机架1a时,驱动机构11可以设置在各环形链条1的上方、并通过传动组件与环形链条1一一相连;驱动机构11也可以设置在相邻环形链条1之间的间隙中。In addition, the chain frame 1a may also be a connection frame as shown in FIG. 17 to FIG. 27, one chain frame 1a is used for mounting an endless chain 1, and the chain frames 1a corresponding to different endless chain 1 can be connected to each other. When the chain frame 1a of this type is adopted, the driving mechanism 11 may be disposed above each of the endless chains 1 and connected to the endless chain 1 through the transmission assembly; the driving mechanism 11 may also be disposed adjacent to the endless chain 1 In the gap between.
当然,链机架1a、环形链条1也可以采用本实施例外的其他常规方式替代。此外,环形链条1与驱动机构11的连接、链机架1a与钻杆的连接方式、驱动机构11的设置方式也可采用本实施例外的其它常规方式。Of course, the chain frame 1a and the endless chain 1 can also be replaced by other conventional methods except the present embodiment. Further, the connection of the endless chain 1 to the drive mechanism 11, the manner in which the chain frame 1a is connected to the drill pipe, and the manner in which the drive mechanism 11 is disposed may also adopt other conventional modes in which the present embodiment is exemplified.
类似地,本领域技术人员容易理解,链机架1a在采用图17~图27的连接框结构时,各个环形链条1的驱动机构11、主动链轮1b或从动链轮1c同样可以共用或单独设置,不再赘述。Similarly, those skilled in the art will readily understand that when the chain frame 1a adopts the connection frame structure of FIGS. 17-27, the drive mechanism 11, the drive sprocket 1b or the driven sprocket 1c of each endless chain 1 can also be shared or Set separately, no longer repeat them.
本实施例中,环形链条1应当有至少一条,其上面安装成阵列分布的切割齿3,由此构成复数个的切割体单元。这样,环形链条1转动时,这些切割体单元实现对土体进行切割、粉碎及搅拌。In the present embodiment, the endless chain 1 should have at least one piece on which the cutting teeth 3 arranged in an array are arranged, thereby constituting a plurality of cutting body units. Thus, when the endless chain 1 is rotated, the cutting body unit realizes cutting, pulverizing and stirring the soil.
链式载体在钻头座上周向回转或往复摆动的过程中(即开挖过程中),被开挖对象会产生反扭矩作用于链式载体,并通过链式载体将这一反作用力传递到钻 头座上。如果不采取措施予以平衡,这个反作用力会使钻头座逆链式载体的运动方向运动。因此本实施例中,环形链条1优选为有至少两条,且至少两条环形链条1在链机架1a上周向回转的方向相反,且各环形链条1周向回转产生的扭矩相互抵销或至少部分抵销。相邻两条环形链条1之间的距离可以尽可能地缩小以保证开挖效率,只要注意不让相邻两条环形链条1上的切割齿3碰到即可。During the circumferential rotation or reciprocating oscillation of the chain carrier on the bit holder (ie during the excavation process), the object to be excavated will generate a counter torque acting on the chain carrier, and the reaction force is transmitted to the chain carrier through the chain carrier. On the bit holder. If no measures are taken to balance, this reaction will cause the bit holder to move in the direction of the reverse chain carrier. Therefore, in the present embodiment, the endless chain 1 preferably has at least two, and at least two of the endless chains 1 are oppositely rotated in the circumferential direction of the chain frame 1a, and the torque generated by the circumferential rotation of each of the endless chains 1 cancels each other. Or at least partially offset. The distance between the adjacent two endless chains 1 can be reduced as much as possible to ensure the excavation efficiency, as long as it is noted that the cutting teeth 3 on the adjacent two endless chains 1 are not touched.
当采用前述钻头座作为链机架1a时,由于驱动机构11是处于链机架1a的不同高度位置上的,本领域技术人员应当理解,此处的高度是指该钻头在使用状态下驱动机构11的中心所在的相对位置,因此在链机架1a的同一侧,不同环形链条1的链段长度是不一样的,为了保证扭矩抵销均衡,需要将各个驱动机构11和主动链轮1b在链机架1a上的安装方向和安装位置根据环形链条1的长度精心设计。如图1~图3所示的桩机钻头上设置了四条环形链条1,本实施例将最长的环形链条1和最短的环形链条1安装在链机架1a的同一侧且在链机架1a上周向回转的方向相同,其余两条中长的环形链条1则安装在链机架1a的另一侧且在链机架1a上周向回转的方向相同,但处于链机架1a相对两侧的环形链条1在链机架1a上周向回转的方向是相反的,如此可保证链机架1a受到的扭矩平衡。When the aforementioned drill bit holder is used as the chain frame 1a, since the driving mechanism 11 is at different height positions of the chain frame 1a, those skilled in the art should understand that the height here refers to the driving mechanism of the drill bit in the use state. The relative position of the center of 11 is therefore different on the same side of the chain frame 1a, and the lengths of the segments of the different endless chains 1 are different. In order to ensure the torque offset balance, the respective drive mechanism 11 and the drive sprocket 1b need to be The mounting direction and the mounting position on the chain frame 1a are carefully designed according to the length of the endless chain 1. As shown in FIGS. 1 to 3, four endless chains 1 are disposed on the pile bit, and in this embodiment, the longest endless chain 1 and the shortest endless chain 1 are mounted on the same side of the chain frame 1a and in the chain frame. 1a is rotated in the same direction in the upper circumferential direction, and the other two medium-long circular chains 1 are mounted on the other side of the chain frame 1a and are circumferentially rotated in the same direction on the chain frame 1a, but in the chain frame 1a. The direction in which the endless chain 1 on both sides rotates circumferentially on the chain frame 1a is reversed, so that the torque balance of the chain frame 1a is ensured.
环形链条1在链机架1a上的布置形式是多种多样的,环形链条1的布局决定了切割齿3的分布方式,进而决定了钻头对土体的开挖方式。对本实施例的桩机链式钻头中环形链条1布置形式作详细介绍。The arrangement of the endless chain 1 on the chain frame 1a is various. The layout of the endless chain 1 determines the distribution of the cutting teeth 3, which in turn determines the way the drill bit is excavated to the soil. The arrangement of the endless chain 1 in the pile driver chain drill of the present embodiment will be described in detail.
如图1、图18、图21和图23所示,本实施例中,各环形链条1所在平面相互平行,各环形链条1的部分链段在与环形链条1所在平面平行的一个平面内的投影重叠,该部分链段竖直设置,此时该部分链段上的切割齿3即形成了平面刀具阵。图6还展示了该部分链段倾斜设置的实施方式。如图7~图8所示,还可以使所在平面相互平行设置的环形链条1的部分链段在与环形链条1所在平面平行的一个平面内的投影平行或成夹角分布。As shown in FIG. 1, FIG. 18, FIG. 21 and FIG. 23, in the embodiment, the planes of the endless chains 1 are parallel to each other, and part of the segments of each of the endless chains 1 are in a plane parallel to the plane of the endless chain 1. The projection overlaps, and the portion of the segment is vertically disposed, at which time the cutting teeth 3 on the portion of the segment form a planar tool array. Figure 6 also shows an embodiment of the tilting arrangement of the portion of the segment. As shown in FIGS. 7 to 8, it is also possible to arrange the partial segments of the endless chain 1 which are disposed parallel to each other in a plane parallel or at an angle to a plane parallel to the plane in which the endless chain 1 is located.
此外,如图10、图17所示,还可以将多条环形链条1所在的平面设置成相互重合。至少两条环形链条1的部分链段在环形链条1所在平面内位于同一直线或平行。还可以设置为,至少将两条环形链条1的部分链段在环形链条1所在平面内成夹角设置。优选地,夹角设置可以是将各条环形链条1的部分链段在链式载体所在平面内成扇形发散分布。Further, as shown in FIGS. 10 and 17, it is also possible to arrange the planes in which the plurality of endless chains 1 are located so as to overlap each other. At least two of the segments of the endless chain 1 are in the same straight line or parallel in the plane of the endless chain 1. It can also be provided that at least part of the segments of the two endless chain 1 are arranged at an angle in the plane of the endless chain 1. Preferably, the angle setting may be to distribute the partial segments of each of the endless chain 1 in a fan-like manner in the plane of the chain carrier.
此外,如图9、图12-16所示,还可以将各条环形链条1设置成至少两条环形链条1所在的平面相互交叉。其中,至少一条环形链条1的部分链段与两条环形链条1所在平面的交线重叠或平行;或,各条环形链条1的至少部分链段与两条环形链条1所在平面的交线成夹角分布。还可以设置成,各条环形链条1所在平面有共同交线,且各条环形链条1的至少部分链段与该共同交线成夹角分布。其中,各条环形链条1的至少部分链段与过该共同交线的一个平面内的投影成扇形发散分布。如图24、图26、图27所示,还可以设置为至少两条环形链条1所在平面相互垂直,形成十字形或T字型结构。此外,还可以设置为,各条环形链条1的至少部分链段相对于该共同交线成锥形分布。这种结构的刀具阵中的切割齿3密度下密上疏,便于下挖和排土。此外,还可以设置为,每两个环形链条1所在平面的交线平行于基准直线,且各条环形链条1的至少部分链段与该基 准直线成夹角分布。优选地,基准直线竖直设置。其中,多条环形链条1的至少部分链段与过该基准直线的一个平面内的投影成扇形发散分布;或,多条环形链条1的至少部分链段相对于该基准直线成锥形分布。这种结构的刀具阵中的切割齿3密度下密上疏,便于下挖和排土。Further, as shown in FIGS. 9 and 12-16, it is also possible to arrange each of the endless chain 1 so that the plane in which at least two of the endless chains 1 are located intersects each other. Wherein at least one partial segment of the endless chain 1 overlaps or is parallel with the line of intersection of the planes of the two endless chains 1; or, at least part of the segments of each of the endless chain 1 intersects with the plane of the plane of the two endless chains 1 Angle distribution. It can also be arranged that the planes of the respective endless chains 1 have a common line of intersection, and at least part of the segments of each of the endless chains 1 are distributed at an angle to the common line of intersection. Wherein at least part of the segments of each of the endless chains 1 are fanned out in a fan-shaped projection in a plane passing through the common line of intersection. As shown in FIG. 24, FIG. 26, and FIG. 27, it is also possible to provide that at least two annular chains 1 are perpendicular to each other to form a cross or T-shaped structure. Furthermore, it can also be provided that at least part of the segments of the individual endless chains 1 are conically distributed with respect to the common line of intersection. The density of the cutting teeth 3 in the cutter array of this structure is dense and dense, and it is convenient for digging and discharging. Furthermore, it may be provided that the line of intersection of the plane of each of the two endless chains 1 is parallel to the reference line, and at least a part of the segments of each of the endless chains 1 are angularly distributed with the reference line. Preferably, the reference line is vertically arranged. Wherein at least part of the segments of the plurality of endless chains 1 are fan-shaped and distributed in a plane passing through the plane of the reference line; or at least part of the segments of the plurality of endless chains 1 are conically distributed with respect to the reference line. The density of the cutting teeth 3 in the cutter array of this structure is dense and dense, and it is convenient for digging and discharging.
对于本领域技术人员来说,如图11所示,以上的环形链条1的布置方式可以进行组合,从而形成对泥土的不同的切割效果,满足不同的需求。For those skilled in the art, as shown in FIG. 11, the above arrangement of the endless chain 1 can be combined to form different cutting effects on the soil to meet different needs.
对于本领域的技术人员来说,用条形链条来替代环形链条1时,多个条形链条之间的空间布局也可以采用上述结构。当然,链条以履带、锁链替代时,它们可以采用同样的空间布局方式。对于环形链条1,“环形链条1所在平面”是指链条所形成的环所在的平面;此定义也适用于其他环形的链式载体,即:对于环形的链式载体,“链式载体所在平面”是指链式载体所形成的环所在的平面;而对于条形的链式载体,“链式载体所在平面”即是指链节排布方向所形成的平面。For the person skilled in the art, when the strip chain 1 is used instead of the endless chain 1, the spatial arrangement between the plurality of strip chains can also adopt the above structure. Of course, when the chains are replaced by tracks and chains, they can use the same spatial layout. For the endless chain 1, "the plane in which the endless chain 1 is located" refers to the plane in which the ring formed by the chain is located; this definition also applies to other annular chain carriers, that is, for a ring-shaped chain carrier, "the plane of the chain carrier" "" refers to the plane in which the ring formed by the chain carrier is located; and for the chain carrier of the strip, the "plane in which the chain carrier is located" refers to the plane formed by the direction in which the links are arranged.
如图1、图17所示,在环形链条1上设有若干切割齿3,其中切割齿3的外端突出于环形链条1且朝向环形链条1的外侧,切割齿3沿环形链条1间隔分布以形成刀具阵。本领域技术人员应当理解,在另外的实施例中,环形链条1的内侧同样可以设置切割齿3,但设置的位置需要避开主动链轮1b和从动链轮1c的对应位置从而避免干涉。在环形链条1的内侧设置切割齿3,有利于将环形链条1的外侧的切割齿3切割下来的土体进一步细化。As shown in FIG. 1 and FIG. 17, a plurality of cutting teeth 3 are provided on the endless chain 1, wherein the outer ends of the cutting teeth 3 protrude from the endless chain 1 and face the outer side of the endless chain 1, and the cutting teeth 3 are spaced along the endless chain 1. To form a tool array. It will be understood by those skilled in the art that in other embodiments, the inner side of the endless chain 1 can also be provided with cutting teeth 3, but the position is set to avoid the corresponding positions of the driving sprocket 1b and the driven sprocket 1c to avoid interference. The cutting teeth 3 are provided on the inner side of the endless chain 1 to facilitate further refinement of the soil in which the cutting teeth 3 on the outer side of the endless chain 1 are cut.
需要指出的是,本实施例的切割齿3可以有不同的结构形式,切割齿3可以直接装于链条的链节上,也可通过链板直接装于环形链条1的链节上,还可以是与链板一体成型的结构。切割齿可以做成多齿的锯状结构,也可以为无齿或少齿形(三齿或以下)的刀具状;下面分别对配置这两种形式的切割齿的桩机钻头进行详细说明。It should be noted that the cutting teeth 3 of the embodiment may have different structural forms, and the cutting teeth 3 may be directly mounted on the chain links of the chain, or may be directly mounted on the links of the endless chain 1 through the chain plates, or It is a structure that is integrally formed with a chain plate. The cutting teeth can be made into a multi-tooth saw-like structure, or can be a toothless or less toothed (three-tooth or less) tool shape; the pile drill bits configured with the two types of cutting teeth are described in detail below.
一、带锯状结构切割齿的桩机钻头(参见图17~49)1. Pile machine drill bit with saw-like structure cutting teeth (see Figures 17-49)
实施例1Example 1
如图17所示,一种土体充分搅拌型链式钻头,包括位于钻杆下部能沿着周向转动呈首尾连接的切割载体101(显然地,切割载体101是链式载体的一种较为具体的形式,当链式载体呈环形、且工作方式是周向转动时,链式载体即为上述的切割载体101;下文对此不再赘述),所述的切割载体101的表面具有凸起结构2,所述的切割载体101包括连接有动力机构的环形链条1,环形链条1所连接的动力机构位于钻杆下部从而形成动力下置,所述的环形链条1的表面具有凸起结构2。优选地,当环形链条1与钻杆100连接时,环形链条1呈纵向设置,也即环形链条1在转动时,是往土层的纵深转动从而将泥土搅松。凸起结构2可以是刀片或者刀齿,可以是与环形链条1一体成型,可以是可拆卸的固定在环形链条1上。As shown in Fig. 17, a soil-stirred chain drill bit includes a cutting carrier 101 which is connected to the lower portion of the drill pipe and can be connected end to end in the circumferential direction (obviously, the cutting carrier 101 is a chain carrier). In a specific form, when the chain carrier is annular and the working mode is circumferential rotation, the chain carrier is the above-mentioned cutting carrier 101; as will be described later in detail, the surface of the cutting carrier 101 has a protrusion. Structure 2, the cutting carrier 101 includes an endless chain 1 to which a power mechanism is connected, and the power mechanism to which the endless chain 1 is connected is located at a lower portion of the drill pipe to form a power lowering, and the surface of the endless chain 1 has a convex structure 2 . Preferably, when the endless chain 1 is coupled to the drill pipe 100, the endless chain 1 is longitudinally disposed, that is, when the endless chain 1 is rotated, it is rotated deeper into the soil layer to loosen the soil. The raised structure 2 may be a blade or a cutter, may be integrally formed with the endless chain 1, and may be detachably fixed to the endless chain 1.
本领域技术人员应当理解,切割载体101用于承载凸起结构2,凸起结构2用于切割泥土,切割载体101可以是链条、皮带轮等环形链条1。It will be understood by those skilled in the art that the cutting carrier 101 is used to carry the raised structure 2, the raised structure 2 is used to cut the soil, and the cutting carrier 101 may be an endless chain 1 such as a chain, a pulley or the like.
环形链条1可以连接钻杆100,钻杆100是现有技术,可以是伸缩钻杆或加长节钻杆或单独的一根杆子等等。当钻杆100连接环形链条1后,由于环形链条1的转动,凸起结构2对周边的泥土形成切割和搅拌作用,将泥土充分搅碎,如 果在环形链条1对泥土切割及搅拌过程中加入水泥浆或混凝土浆,则可将水泥浆与泥土充分搅拌均匀,可以制作高强度的水泥土搅拌桩。The endless chain 1 can be connected to a drill pipe 100 which is a prior art and can be a telescopic drill pipe or a lengthened drill pipe or a separate pole or the like. When the drill pipe 100 is connected to the endless chain 1, due to the rotation of the endless chain 1, the convex structure 2 forms a cutting and agitating action on the surrounding soil, and the soil is fully pulverized, if the annular chain 1 is added to the process of cutting and stirring the soil. For cement slurry or concrete slurry, the cement slurry and the soil can be fully stirred evenly, and a high-strength cement-soil mixing pile can be produced.
动力下置彻底解决了动力头设置在架子顶端部所带来安全隐患,特别是钻头扭力对架子强度和钻杆抗弯强度的要求,例如桩长50米、直径1米,其桩架子高度要求达到20层楼房的高度,若钻杆直径扩大2米,该桩只能用于200层高楼。使用动力下置可以减少钻杆的直径,这样可以钻出小孔径的桩。动力头下置的钻杆直径最小为0.2米,最小可以用于2层楼房,也即满足建房打桩的最小要求。The power underlay completely solves the safety hazard caused by the power head set at the top end of the rack, especially the requirements of the bit torque and the bending strength of the drill pipe, such as the pile length of 50 meters and the diameter of 1 meter. To reach the height of a 20-story building, if the drill pipe diameter is increased by 2 meters, the pile can only be used for 200-storey buildings. The use of a power down can reduce the diameter of the drill pipe so that a small bore pile can be drilled. The diameter of the drill pipe under the power head is a minimum of 0.2 meters, and the minimum can be used for a 2-storey building, which is the minimum requirement for building a pile.
现有技术的双轮铣沟槽机只能用于含水率高达70%以上的围护排桩,深度也不能大于30米,(在建筑中,若工程桩含水率如此高,其质量难以保证,也不符合节能、环保的标准要求)双轮铣的两个轮子中间必然有很大一部分无法把土体挖平,应该有50%的桩端无法进入水泥混凝土,那么桩端承载力直接减少50%,更可怕的是会造成桩端部的稳定性,所以无法用于承载抗压桩,只能用于围护。The prior art double-wheel milling groove machine can only be used for retaining piles with a water content of more than 70%, and the depth cannot be more than 30 meters. (In construction, if the water content of the engineering pile is so high, the quality is difficult to guarantee. It also does not meet the requirements of energy conservation and environmental protection.) There must be a large part of the two wheels of the two-wheel milling that cannot be dug the soil. 50% of the pile ends cannot enter the cement concrete, so the bearing capacity of the pile ends is directly reduced. 50%, even more terrible is the stability of the pile end, so it can not be used to carry the compression pile, only for the enclosure.
采用动力下置钻头能更有效的传递扭矩,减少动力损失。使用动力下置可以配合使用伸缩钻杆,这样可以不用接钻杆,大大提高钻孔效率。动力下置配合链式切割可以有效的把土体切碎,使得水泥与土体能更充分的混合在一体,提高搅拌桩的性能。采用链式搅拌能减少钻头进入土体的有效面积,可以减少原土体的置换率,有效减少置换泥浆所带来的污染。Powered down drills provide more efficient torque transfer and reduced power loss. The power-down can be used together with the telescopic drill pipe, which can greatly improve the drilling efficiency without connecting the drill pipe. The power under the chain cutting can effectively cut the soil, so that the cement and the soil can be more fully integrated to improve the performance of the mixing pile. The use of chain stirring can reduce the effective area of the drill bit into the soil, can reduce the replacement rate of the original soil, and effectively reduce the pollution caused by the replacement mud.
为达到上述目的经过反复试验改进采用能入水及密封性能好的马达,优先选用液压马达,例如双轮铣用的马达,但是此种马达直接带动刀具进行工作在进入土体后其内部的密封件容易磨损,维修费用高,时间长,因此使用价格昂贵。而一般的链式钻头由于其动力源在地平面上,链式结构复杂对于钻深孔又要接链条非常不方便,一旦发生停电或是电路故障时间一长链条就要卡死导致整机被埋,本发明是为了解决一种能使马达长时间工作不容易磨损又对土体搅拌更均匀的方法。In order to achieve the above purposes, after repeated trials and improvements to improve the use of motors with good water and sealing performance, hydraulic motors are preferred, such as motors for two-wheel milling, but such motors directly drive the cutters to work inside the seals after entering the soil. It is easy to wear, has high maintenance costs and long time, so it is expensive to use. The general chain drill bit has a power source at the ground level, and the chain structure is complicated. It is very inconvenient to connect the chain to the deep hole. Once a power failure or circuit failure occurs, a long chain will be stuck and the whole machine will be Buried, the present invention is to solve a method which can make the motor not easy to wear for a long time and the soil is more evenly stirred.
所述的环形链条1连接有驱动机构11且该驱动结构11位于钻杆100下部,该驱动机构11能驱动环形链条1周向转动。驱动机构11可以是电机或液压马达。The endless chain 1 is connected with a driving mechanism 11 and the driving structure 11 is located at a lower portion of the drill pipe 100. The driving mechanism 11 can drive the circular chain 1 to rotate circumferentially. The drive mechanism 11 can be an electric motor or a hydraulic motor.
对于钻杆100与环形链条1的连接,可以使用连接座、法兰、连接框等等。在本实施例中,如图17所示,钻杆100通过法兰连接驱动机构11,驱动机构11通过传动组件11a连接环形链条1,从而实现钻杆100与环形链条1的连接。驱动机构11可以是电机或液压马达,传动组件11a可以是齿轮传动件或者皮带轮传动件。For the connection of the drill pipe 100 to the endless chain 1, a connecting seat, a flange, a connecting frame or the like can be used. In the present embodiment, as shown in FIG. 17, the drill pipe 100 is coupled to the drive mechanism 11 by a flange, and the drive mechanism 11 is coupled to the endless chain 1 through the transmission assembly 11a, thereby achieving connection of the drill pipe 100 with the endless chain 1. The drive mechanism 11 may be a motor or a hydraulic motor, and the transmission assembly 11a may be a gear transmission or a pulley transmission.
环形链条1上设有链机架1a,链机架1a上设有主动链轮1b和从动链轮1c,主动链轮1b连接驱动机构11。链机架1a、主动链轮1b和从动链轮1c均是链条转动所需要的辅助结构,为现有技术,此处不再赘述。The endless chain 1 is provided with a chain frame 1a. The chain frame 1a is provided with a drive sprocket 1b and a driven sprocket 1c. The drive sprocket 1b is connected to the drive mechanism 11. The chain frame 1a, the driving sprocket 1b and the driven sprocket 1c are all auxiliary structures required for chain rotation, which are known in the prior art and will not be described herein.
本领域技术人员应当理解,在环形链条1的表面的凸起结构2,可以是凹陷于环形链条1,也可以是突出于环形链条1,该凸起结构2可以是与环形链条1固定连接,也可以是可拆卸的连接。It should be understood by those skilled in the art that the convex structure 2 on the surface of the endless chain 1 may be recessed in the endless chain 1 or may protrude from the endless chain 1 , and the raised structure 2 may be fixedly connected to the endless chain 1 . It can also be a detachable connection.
在本实施例中,作为优选的方案,凸起结构2包括固定在环形链条1上的切割齿3且切割齿3突出于环形链条1的表面。切割齿3等间隔设置在环形链条1 上,切割齿3的宽度可以大于环形链条1的宽度,也可以小于环形链条1的宽度,或者是等于环形链条1的宽度。当然,作为优选的方案,切割齿3的两端延伸出环形链条1的侧部2-5cm为宜。In the present embodiment, as a preferred embodiment, the raised structure 2 includes cutting teeth 3 fixed to the endless chain 1 and the cutting teeth 3 protrude from the surface of the endless chain 1. The cutting teeth 3 are equally spaced on the endless chain 1, and the width of the cutting teeth 3 may be greater than the width of the endless chain 1, or may be smaller than the width of the endless chain 1, or equal to the width of the endless chain 1. Of course, as a preferred solution, it is preferred that both ends of the cutting tooth 3 extend 2-5 cm from the side of the endless chain 1.
凸起结构2也可以是将环形链条1外表面设计成高低不平的凹凸状,即组成链条的链节的高度不同,从而使环形链条1外表面自然形成凹凸状。The raised structure 2 may also be designed such that the outer surface of the endless chain 1 is designed to be uneven, that is, the heights of the links constituting the chain are different, so that the outer surface of the endless chain 1 naturally has irregularities.
一条环形链条1在转动时,可以对泥土形成切割和搅拌,但是切割齿3之间容易黏住泥土,导致切割能力下降,作为优选的方案,在本实施例中,环形链条1有两条且两条环形链条1所处的平面位于同一平面上,所述的两条环形链条1形成一个链式切割组件6,两条环形链条1上的切割齿3相互交错,当两条环形链条1转动时,其中一个环形链条1上的切割齿3插入到另一个环形链条1的两个切割齿3中间,将切割齿3中间的泥土刮除或移出,始终保持两个切割齿3中间不被泥土填满,从而保证切割齿对泥土的切割效果。When the circular chain 1 is rotated, the soil can be cut and stirred, but the cutting teeth 3 easily adhere to the soil, resulting in a decrease in cutting ability. As a preferred embodiment, in the present embodiment, the circular chain 1 has two The planes of the two endless chains 1 are located on the same plane, and the two endless chains 1 form a chain cutting assembly 6, and the cutting teeth 3 on the two endless chains 1 are interdigitated, when the two endless chains 1 rotate When the cutting teeth 3 on one of the endless chains 1 are inserted into the middle of the two cutting teeth 3 of the other endless chain 1, the soil in the middle of the cutting teeth 3 is scraped or removed, and the two cutting teeth 3 are kept in the middle without being soiled. Filled up to ensure the cutting effect of the cutting teeth on the soil.
显然地,由于一个链式切割组件6中两条环形链条1上的切割齿3是相互交错的,因此相互交错的切割齿3必须是向同一个方向运行的,这就要求两条环形链条1的周向旋转方向相反;因此这两条环形链条1应当是通过独立的传动组件11a由各自的驱动机构11驱动的,即对于同属一个链式切割组件6的两条环形链条1,驱动机构11不是共用的。Obviously, since the cutting teeth 3 on the two endless chain 1 in one chain cutting assembly 6 are interlaced, the interdigitated cutting teeth 3 must be operated in the same direction, which requires two endless chains 1 The circumferential rotation direction is reversed; therefore, the two endless chains 1 should be driven by the respective drive mechanisms 11 through separate transmission assemblies 11a, i.e., for the two endless chains 1 of the same chain cutting assembly 6, the drive mechanism 11 Not shared.
上述的链式切割组件6能形成平面切割效果,切割范围较大。更优选地方案,链式切割组件6有两组且两组链式切割组件6相互平行,两组链式切割组件6形成立体切割效果,切割及搅拌速度明显提高。虽然,本实施例示出了两组链式切割组件6的方案,但并不表示只能用两组链式切割组件6,显然,在该方案的教导下,本领域技术人员可以设计出三组、四组或更多的链式切割组件6结合的方案。The chain cutting assembly 6 described above can form a planar cutting effect with a large cutting range. More preferably, the chain cutting assembly 6 has two groups and the two sets of chain cutting assemblies 6 are parallel to each other. The two sets of chain cutting assemblies 6 form a three-dimensional cutting effect, and the cutting and stirring speed is significantly improved. Although the present embodiment shows a solution of two sets of chain cutting assemblies 6, it does not mean that only two sets of chain cutting assemblies 6 can be used. Obviously, those skilled in the art can design three groups under the teaching of the solution. A combination of four or more chain cutting assemblies 6 .
在两组链式切割组件6之间的间隙中设有能输送浆料和/或压缩空气的输料管组件5。输料管组件5包括输浆管7和输气管8,所述的输浆管7和输气管8的管口延伸至环形链条1的中部。在本实施例中,输浆管7和输气管8的管口延伸至环形链条1的中部是指,输浆管7和输气管8的管口不延伸出环形链条1外部,且环形链条1切割过程中,输浆管7输入水泥浆或者混凝土料,输气管8输入压缩空气,实现切割、搅拌的同时进行,能大幅提高制作水泥土搅拌桩的速度和效率。A delivery tube assembly 5 capable of delivering slurry and/or compressed air is provided in the gap between the two sets of chain cutting assemblies 6. The feed pipe assembly 5 includes a slurry pipe 7 and a gas pipe 8, and the nozzles of the slurry pipe 7 and the gas pipe 8 extend to the middle of the endless chain 1. In the present embodiment, the extension of the nozzles of the slurry pipe 7 and the gas pipe 8 to the middle of the endless chain 1 means that the nozzles of the slurry pipe 7 and the gas pipe 8 do not extend outside the ring chain 1, and the ring chain 1 During the cutting process, the slurry pipe 7 is fed with cement slurry or concrete material, and the gas pipe 8 is input with compressed air to realize cutting and stirring at the same time, which can greatly improve the speed and efficiency of the cement soil mixing pile.
结合图18和图19所示,链式切割组件6有两组,在两组链式切割组件6中间且靠近链式切割组件6的端部处设有能沿着周向转动的辅助切割组件4。当链式切割组件6有两组时,中间会存在空隙,空隙处容易进入泥土,尤其是当链式切割组件6的端部被泥土粘连后,转动需要的功率会大幅提高,而且两组辅链式切割组件6间隙处无法对泥土形成切割,这时,辅助切割组件4转动,对间隙处的泥土形成切割并消除链式切割组件6之间的泥土粘连。18 and 19, the chain cutter assembly 6 has two sets, and an auxiliary cutting assembly capable of rotating in the circumferential direction is provided at the end of the two chain cutter assemblies 6 near the end of the chain cutter assembly 6. 4. When there are two sets of the chain cutting assembly 6, there will be a gap in the middle, and the gap is easy to enter the soil, especially when the end of the chain cutting assembly 6 is adhered by the soil, the power required for the rotation is greatly improved, and the two groups are supplemented. The chain cutting assembly 6 is unable to cut the soil at the gap, at which time the auxiliary cutting assembly 4 is rotated to cut the soil at the gap and eliminate soil adhesion between the chain cutting assemblies 6.
辅助切割组件4可以是位于两组链式切割组件6中间的链轮,链轮与链式切割组件6上的主动链轮1b或从动链轮1c连接,随主动链轮1b或从动链轮1c同步转动,本实施例中,结合图19所示,辅助切割组件4包括辅助链条9及固定在辅助链条9上的辅助齿10,所述的辅助齿10突出于辅助链条9的表面。辅助 链条9上也设有链机架1a、主动链轮1b、从动链轮1c。当钻杆100与链机架1a连接时,即可实现与环形链条1的连接,当然,不同的环形链条1上的链机架1a之间也可以相互连接。The auxiliary cutting assembly 4 may be a sprocket located between the two sets of chain cutting assemblies 6, the sprocket being coupled to the drive sprocket 1b or the driven sprocket 1c on the chain cutting assembly 6, with the drive sprocket 1b or the driven chain The wheel 1c rotates synchronously. In the present embodiment, as shown in Fig. 19, the auxiliary cutting assembly 4 includes an auxiliary chain 9 and auxiliary teeth 10 fixed to the auxiliary chain 9, the auxiliary teeth 10 projecting from the surface of the auxiliary chain 9. A chain frame 1a, a drive sprocket 1b, and a driven sprocket 1c are also provided on the auxiliary chain 9. When the drill pipe 100 is coupled to the chain frame 1a, the connection to the endless chain 1 can be achieved. Of course, the chain frames 1a on the different endless chains 1 can also be connected to each other.
显然地,如图17所示,辅助切割组件4的两个链轮分别与两条环形链条1的从动链轮1c通过传动轴连接,但由于这两条环形链条1上的从动链轮1c的转向是相反的,因此辅助切割组件4的两个链轮不可能均与各自相连的从动链轮1c同步转动。其中一个链轮与环形链条1的从动链轮1c同步转动,该链轮与相应的传动轴是固定连接的,两者不会发生周向转动;而另一个链轮与相应的传动轴是滑动配合的,从而从动链轮1c不会带动该链轮转动,该链轮仅会随辅助切割组件4上另一个链轮(即上述由环形链条1的从动链轮1c带动的链轮)同步转动。Obviously, as shown in Fig. 17, the two sprocket wheels of the auxiliary cutting assembly 4 are respectively connected to the driven sprocket 1c of the two endless chain 1 through the transmission shaft, but due to the driven sprocket on the two endless chain 1 The steering of 1c is reversed, so that it is not possible for both sprocket wheels of the auxiliary cutting assembly 4 to rotate synchronously with the respective driven sprocket 1c. One of the sprockets rotates synchronously with the driven sprocket 1c of the endless chain 1, the sprocket is fixedly coupled to the corresponding drive shaft, and the two do not rotate circumferentially; the other sprocket and the corresponding drive shaft are Slidingly engaged, so that the driven sprocket 1c does not drive the sprocket, and the sprocket only follows the other sprocket on the auxiliary cutting assembly 4 (i.e., the sprocket driven by the driven sprocket 1c of the endless chain 1) ) Synchronous rotation.
实施例2Example 2
本实施例与实施例1的结构及工作原理基本相同,不同之处在于,结合图20和图21所示,环形链条1有两条且相互平行,两条环形链条1不在同一平面上,也即两条环形链条1之间有间隙,在两条环形链条1端部处设有能沿着周向转动的辅助切割组件4。显然,在该方案的教导下,本领域技术人员可以设计出三组、四组或更多的环形链条1结合的方案。本实施例的辅助切割组件4与实施例1的基本相同,辅助链条9呈横向设置,与环形链条1的宽度配适。This embodiment is basically the same as the structure and working principle of Embodiment 1, except that, as shown in FIG. 20 and FIG. 21, the endless chain 1 has two parallel lines, and the two endless chains 1 are not on the same plane. That is, there is a gap between the two endless chains 1, and an auxiliary cutting assembly 4 which is rotatable in the circumferential direction is provided at the ends of the two endless chains 1. It will be apparent to those skilled in the art, under the teachings of this scheme, that a combination of three, four or more annular chains 1 can be devised. The auxiliary cutting assembly 4 of the present embodiment is substantially the same as that of the first embodiment, and the auxiliary chain 9 is disposed laterally to fit the width of the endless chain 1.
本实施例中,环形链条1呈矩形,在每个角上均设有一个链轮,其中一个或两个是主动链轮1b,另外的是从动链轮1c,当主动链轮1b有两个时,应当使用差速器。In this embodiment, the endless chain 1 has a rectangular shape, and each of the corners is provided with a sprocket, one or two of which are the driving sprocket 1b, and the other is the driven sprocket 1c. When the driving sprocket 1b has two The differential should be used.
本领域技术人员应当理解,当驱动机构11连接主动链轮1b后,可以通过齿轮或链轮或皮带轮等常用的传动结构,结合图21所示,本实施例的两条环形链条1中间设有能输送浆料和/或压缩空气的输料管组件5。本实施例中,输料管组件5包括输浆管7和输气管8,输浆管7和输气管8位于两条环形链条1中间的空隙处,其中输浆管7分成若干分叉后管口延伸至环形链条1的底部和侧壁。It should be understood by those skilled in the art that when the driving mechanism 11 is connected to the driving sprocket 1b, a common transmission structure such as a gear or a sprocket or a pulley can be adopted, and as shown in FIG. 21, the two annular chains 1 of the present embodiment are provided in the middle. A delivery tube assembly 5 capable of delivering slurry and/or compressed air. In this embodiment, the feed pipe assembly 5 includes a slurry pipe 7 and a gas pipe 8, and the slurry pipe 7 and the gas pipe 8 are located at a gap between the two annular chains 1, wherein the slurry pipe 7 is divided into a plurality of fork pipes. The mouth extends to the bottom and side walls of the endless chain 1.
在本实施例中,驱动机构11外部套设有保护罩11b,对驱动机构11起到保护作用。本实施例,可以对环形链条1的宽度得到加宽。In the present embodiment, the driving mechanism 11 is externally provided with a protective cover 11b to protect the driving mechanism 11. In this embodiment, the width of the endless chain 1 can be widened.
实施例3Example 3
本实施例与实施例2的结构和工作过程基本相同,不同之处在于,如图22和图23所示,本实施例中的驱动机构11设置在两条环形链条1之间的空隙处,驱动机构11的输出端直接连接环形连体上的主动链轮1b。钻杆100直接连接驱动机构11。The structure and working process of the embodiment are basically the same as those of the embodiment 2, except that, as shown in FIG. 22 and FIG. 23, the driving mechanism 11 in this embodiment is disposed at a gap between the two endless chains 1. The output of the drive mechanism 11 is directly connected to the drive sprocket 1b on the annular joint. The drill rod 100 is directly connected to the drive mechanism 11.
实施例4Example 4
本实施例与实施例1的结构和工作过程基本相同,不同之处在于,如图24和图25所示,所述的环形链条1至少有两条,且至少有两条环形链条1的轴心线相互垂直。This embodiment is basically the same as the structure and working process of Embodiment 1, except that as shown in FIG. 24 and FIG. 25, the endless chain 1 has at least two, and at least two axes of the endless chain 1 The hearts are perpendicular to each other.
具体的说,本实施例中,其中两条环形链条1相互平行,形成一个链式切割组件6,另外两条环形链条1相互平行,形成另一个链式切割组件6,两个链式切割组件6相互垂直,形成T字型结构。Specifically, in this embodiment, two annular chains 1 are parallel to each other to form a chain cutting assembly 6, and the other two annular chains 1 are parallel to each other to form another chain cutting assembly 6, two chain cutting assemblies. 6 is perpendicular to each other to form a T-shaped structure.
本实施例的环形链条1的结构与实施例1相同,且在链式切割组件6中也可以设置输料管组件5。The structure of the endless chain 1 of the present embodiment is the same as that of the embodiment 1, and the feed pipe assembly 5 can also be provided in the chain cutting assembly 6.
本实施例呈T型的结构,可以直接用来制作T型搅拌桩,而无需多钻头相互连接从而形成T型结构,用本实施例的钻头制作T形桩时,效果好,且搅拌效果进一步提高。The embodiment has a T-shaped structure and can be directly used for making a T-shaped mixing pile without forming multiple drill bits to form a T-shaped structure. When the T-shaped pile is made by the drill bit of the embodiment, the effect is good, and the stirring effect is further improved. improve.
实施例5Example 5
本实施例与实施例4的结构和工作过程基本相同,不同之处在于,如图26所示,本实施例有两个环形链条1,其中一个环形链条1的结构同实施例1,另一个环形链条1的结构同实施例2,两个环形链条1相互垂直,形成十字形结构。The structure and working process of the embodiment are basically the same as those of the embodiment 4, except that, as shown in FIG. 26, the embodiment has two annular chains 1, wherein one of the circular chains 1 has the same structure as the first embodiment, and the other The structure of the endless chain 1 is the same as that of the embodiment 2, and the two endless chains 1 are perpendicular to each other to form a cross-shaped structure.
实施例6Example 6
本实施例与实施例4的结构和工作过程基本相同,不同之处在于,如图27所示,本实施例有两个环形链条1,两个环形链条1的结构同实施例1,两个环形链条1相互垂直,形成十字形结构。The structure and the working process of the embodiment are basically the same as those of the embodiment 4, except that, as shown in FIG. 27, the embodiment has two annular chains 1, and the structures of the two annular chains 1 are the same as those in the first embodiment. The endless chains 1 are perpendicular to each other to form a cross-shaped structure.
实施例7Example 7
结合图28-30所示,所述的切割载体101有若干条且每两条相邻的切割载体在竖直方向上的投影的端部重合,且每两条相邻的切割载体在竖直方向上的投影的端部的中心线能连成三角形。As shown in connection with Figures 28-30, the cutting carrier 101 has a plurality of strips and the projected ends of each two adjacent cutting carriers in the vertical direction coincide, and each two adjacent cutting carriers are vertically The centerlines of the projected ends of the directions can be connected in a triangle.
每两条相邻的切割载体101形成三角形切割和搅拌的效果,切割效果即搅拌效果明显优于其他形式的切割载体的组合方式。Each two adjacent cutting carriers 101 form a triangular cutting and agitating effect, and the cutting effect, that is, the stirring effect, is significantly superior to the combination of other forms of cutting carriers.
本实施例中的切割载体101及其余的结构与上述的实施例相同。The cutting carrier 101 and the rest of the structure in this embodiment are the same as those of the above embodiment.
实施例8Example 8
本实施例与实施例基本相同,不同之处在于环形链条1和切割齿3的结构。结合图31所示,环形链条1上的切割齿的高度不相同,切割齿3本身形成锯状结构,且所述的切割齿3表面具有切割小齿(图中未示出)。在本实施例中,凸起结构2包括固定在环形链条1上的切割齿3且切割齿3突出于环形链条1的表面。切割齿3等间隔设置在环形链条1上,切割齿上设置有类似于锯条的切割小齿。This embodiment is basically the same as the embodiment except for the structure of the endless chain 1 and the cutting teeth 3. As shown in Fig. 31, the heights of the cutting teeth on the endless chain 1 are different, the cutting teeth 3 themselves form a saw-like structure, and the surface of the cutting teeth 3 has cutting small teeth (not shown). In the present embodiment, the raised structure 2 includes cutting teeth 3 fixed to the endless chain 1 and the cutting teeth 3 protrude from the surface of the endless chain 1. The cutting teeth 3 are equally spaced on the endless chain 1 and the cutting teeth are provided with cutting teeth similar to the saw blade.
再结合图45和图46所示,环形链条1上的部分切割齿3所处的平面与该环形链条1所处的平面具有夹角。Referring again to Figures 45 and 46, the plane of the partial cutting teeth 3 on the endless chain 1 is at an angle to the plane in which the endless chain 1 is located.
环形链条1至少有两条,结合图47和图48所示,至少有一条环形链条1上的部分切割齿与该环形链条1形成不同角度的夹角从而使该环形链条1上的切割齿在该环形链条1周向转动时形成扇形的切割面。There are at least two annular chains 1 , and as shown in FIGS. 47 and 48 , at least one of the cutting teeth on the endless chain 1 forms an angle with the endless chain 1 at an angle such that the cutting teeth on the endless chain 1 are When the endless chain 1 is rotated in the circumferential direction, a fan-shaped cutting surface is formed.
结合图45和图46所示,环形链条1上的切割齿向不同的方向倾斜从而使该环形链条1上的切割齿在竖直方向上的投影形成一个扇形。As shown in connection with Figs. 45 and 46, the cutting teeth on the endless chain 1 are inclined in different directions so that the projection of the cutting teeth on the endless chain 1 in the vertical direction forms a sector.
在相邻的两条环形链条1的间隙中设有能输送浆料和/或压缩空气的输料管组件5。A feed pipe assembly 5 capable of conveying slurry and/or compressed air is provided in the gap between two adjacent endless chains 1.
实施例9Example 9
本实施例其余部分与上述的实施例相同,不同之处在于,结合图33-44所示,所述的切割载体101有若干个,其在竖直方向上的投影有一排或一排以上,每排有一个或一个以上切割载体101。The rest of the embodiment is the same as the above embodiment, except that, as shown in FIG. 33-44, there are several cutting carriers 101, and the projection in the vertical direction has one row or more rows. There is one or more cutting carriers 101 per row.
实施例10Example 10
如图32所示,在本实施例中,凸起结构2包括固定在环形链条1上的切割齿3且切割齿3突出于环形链条1的表面。切割齿3等间隔设置在环形链条1上,切割齿3在其中一条环形链条1表面依次向另一条环形链条1方向倾斜,结合图47-48所示,两条相邻的环形链条1上的切割齿3相互交错,优选为等角度倾斜至45度,切割齿3等角度倾斜的分布可在一条环形链条1上重复分布。通过这种方式的切割齿3设置,可使本实施例中的土体充分搅拌型链式钻头除了能切割泥土外,还可以切割岩石,进一步扩大了钻头的应用场合。切割齿3还可以直接形成在环形链条1的表面。As shown in FIG. 32, in the present embodiment, the convex structure 2 includes cutting teeth 3 fixed to the endless chain 1 and the cutting teeth 3 protrude from the surface of the endless chain 1. The cutting teeth 3 are equally spaced on the endless chain 1 and the cutting teeth 3 are inclined in the direction of one of the endless chains 1 in turn toward the other endless chain 1 as shown in Figures 47-48, on two adjacent endless chains 1 The cutting teeth 3 are interlaced with each other, preferably at an equal angle to 45 degrees, and the angularly inclined distribution of the cutting teeth 3 can be repeatedly distributed over one endless chain 1. By providing the cutting teeth 3 in this manner, the soil-saturated chain-type drill bit in the present embodiment can cut the rock in addition to cutting the soil, further expanding the application of the drill bit. The cutting teeth 3 can also be formed directly on the surface of the endless chain 1.
实施例11Example 11
本实施例与其他实施例的结构基本相同,不同之处在于,图如49所示,环形链条1表面的凸起结构2包括固定在环形链条1上的链板1d,以及固定在链板1d上的切割齿3。This embodiment is basically the same as the structure of the other embodiments, except that, as shown in FIG. 49, the convex structure 2 on the surface of the endless chain 1 includes a link plate 1d fixed to the endless chain 1 and fixed to the link plate 1d. Cutting teeth 3 on.
实施例1~11所示的链式钻头的优势在于,环形链条可以直接与钻杆形成连接,便于更换,环形链条的转动方向为竖直方向的转动,配合凸起结构或切割齿以后形成一种纵向切割的效果,也即环形链条的转动方向与需要制作的桩体的轴向平行,制桩速度得到明显提高,在切割齿对泥土的切割过程中,泥土沿环形链条的周向被搅动,也即完成下到上,再从上到下的循环搅拌,搅拌非常均匀,有利于制作高强度混合均匀的水泥土搅拌桩。The advantage of the chain drill shown in Embodiments 1 to 11 is that the endless chain can be directly connected with the drill pipe for easy replacement, and the rotation direction of the endless chain is a vertical rotation, and a convex structure or a cutting tooth is formed to form a The effect of longitudinal cutting, that is, the direction of rotation of the endless chain is parallel to the axial direction of the pile to be produced, and the pile making speed is significantly improved. During the cutting process of the cutting teeth to the soil, the soil is agitated along the circumferential direction of the endless chain. That is to complete the bottom to the top, and then from the top to the bottom of the cycle of stirring, the mixing is very uniform, which is conducive to the production of high-strength mixed cement soil mixing pile.
与此不同,现有技术则具有明显不足。传统的水泥土搅拌桩是利用深层搅拌桩专用钻机,将水泥注入地基深入作为固化剂,就地将软土和固化剂强制拌合,利用固化剂与软土发生一系列物理、化学反应,使其凝结成为具有整体性、水稳性好和较高强度的水泥加固体,与天然地基形成具有一定承载力的优质复合地基。具有成桩速度快、效率高、成本低、无振动、噪音、无污染等优点。按其使用加固材料的状态,分为浆液搅拌法湿法和粉体搅拌法干法两种施工类型,湿法以水泥浆为主,相对于干法搅拌均匀,易于复捣。这种制桩方式中,水泥土搅拌桩的强度主要依靠浆料与周围泥土的结合程度决定,如浆料与泥土混合不均匀,水泥土搅拌桩的强度会受到极大影响,也即强度会降低。桩身均匀性是水泥土搅拌桩成桩质量的一个关键指标,但是在湿法施工时依然存在搅拌混合均匀的问题。因此如何在钻孔过程中实现浆料与泥土混合均匀的效果成为目前研究的关键。In contrast, the prior art has significant deficiencies. The traditional cement-soil mixing pile is a special drilling rig for deep mixing piles. The cement is injected into the foundation as a curing agent. The soft soil and the curing agent are forcedly mixed on the spot, and a series of physical and chemical reactions occur between the curing agent and the soft soil. It condenses into a cement-solid with integrity, water stability and high strength, and forms a high-quality composite foundation with a certain bearing capacity with the natural foundation. It has the advantages of fast pile forming speed, high efficiency, low cost, no vibration, no noise, no pollution. According to the state of using the reinforcing material, it is divided into two types: the slurry agitation method and the powder agitation method. The wet method is mainly cement slurry, which is evenly stirred compared with the dry method and is easy to be reclaimed. In the pile making method, the strength of the cement-soil mixing pile is mainly determined by the degree of combination of the slurry and the surrounding soil. For example, the slurry and the soil are not uniformly mixed, and the strength of the cement-soil mixing pile is greatly affected, that is, the strength will be reduce. The uniformity of the pile body is a key indicator of the pile quality of cement-soil mixing piles, but there is still the problem of uniform mixing and mixing during wet construction. Therefore, how to achieve uniform mixing of slurry and soil during the drilling process has become the key to current research.
本申请人在之前申请的专利水泥土搅拌桩打桩机的活动式钻杆[201510417309.5],包括具有内腔的驱动箱体,驱动箱体上设有至少一个轴向贯穿整个驱动箱体的通孔,通孔内设有能周向转动且呈筒状的导向套,导向套内穿设有贯穿整个驱动箱体的钻杆,且钻杆与导向套之间设有轴向导向结构,导向套连接有能带动导向套周向转动的周向转动机构,钻杆连接有能驱动钻杆轴向往复滑动的轴向驱动机构11。该方案的钻杆体可以轴向伸缩且可以在周向转动的同时进行轴向滑动,不易遇到无法钻动的现象,增大了施工后的水泥土搅拌桩横截面的周长,提高了水泥土搅拌桩的抗拔能力。但是该方案在钻头结构这块没有做出创造性的改进,钻头对泥土的搅拌均匀度有待进一步提高。本发明的链式钻头 则在搅拌均匀度上有很大提高,解决了现有技术中存在的问题。The movable drill pipe [201510417309.5] of the patented cement soil mixing pile driver machine which the applicant applied for earlier includes a driving box body having an inner cavity, and the driving box body is provided with at least one through hole axially extending through the entire driving box body. a through-hole is provided with a circumferentially rotating and cylindrical guiding sleeve. The guiding sleeve is provided with a drill pipe extending through the entire driving box, and an axial guiding structure is arranged between the drill rod and the guiding sleeve, and the guiding sleeve is provided. A circumferential rotation mechanism capable of driving the circumferential rotation of the guide sleeve is connected, and the drill rod is connected with an axial drive mechanism 11 capable of driving the drill rod to axially reciprocate. The drill rod body of the solution can be axially stretched and can be axially slid while rotating in the circumferential direction, and is not easy to encounter the phenomenon of being unable to drill, increasing the circumference of the cross section of the cement-soil mixing pile after construction, and improving the cement. The pull-out resistance of soil mixing piles. However, this solution does not make a creative improvement in the bit structure, and the uniformity of the bit to the soil needs to be further improved. The chain drill of the present invention greatly improves the mixing uniformity and solves the problems in the prior art.
二、带刀片状切割齿的桩机钻头(参见图1~5和图50~55)Second, the pile drill bit with blade-shaped cutting teeth (see Figures 1-5 and 50-55)
实施例12Example 12
如图4和图5所示、结合图1~图3可见,环形链条1上设置至少一列沿着环形链条1长度方向分布的切割齿3,相邻各列的切割齿3之间留有排土间隙。切割齿3的列数可以视具体需要确定。切割齿3包括连接部34和设于连接部34上的工作部35。本实施例中,工作部35和连接部35一体相连,并且连接部35上带有安装孔33,通过安装孔33将切割齿3固定安装到环形链条1上;其中,切割齿3还可以设置在环形链条1的链节内板201、链节外板202、链节销轴203等零部件中的任意一个或多个上。相邻各列的切割齿3不宜过近,以避免对排土造成影响。但也不宜过疏,以免影响开挖效率或者影响横向尺寸。安装到环形链条1上后,工作部35突出于环形链条1且朝向环形链条1的外侧。As shown in FIG. 4 and FIG. 5, in conjunction with FIGS. 1 to 3, the endless chain 1 is provided with at least one row of cutting teeth 3 distributed along the longitudinal direction of the endless chain 1, and rows are arranged between the cutting teeth 3 of adjacent columns. Soil clearance. The number of columns of cutting teeth 3 can be determined as needed. The cutting tooth 3 includes a connecting portion 34 and a working portion 35 provided on the connecting portion 34. In this embodiment, the working portion 35 and the connecting portion 35 are integrally connected, and the connecting portion 35 is provided with a mounting hole 33 through which the cutting teeth 3 are fixedly mounted to the endless chain 1; wherein the cutting teeth 3 can also be set It is on any one or more of the link inner plate 201, the link outer plate 202, the link pin shaft 203, and the like of the endless chain 1. The cutting teeth 3 of adjacent columns should not be too close to avoid affecting the soil discharge. However, it should not be too sparse, so as not to affect the efficiency of excavation or affect the lateral size. After being mounted on the endless chain 1, the working portion 35 protrudes from the endless chain 1 and faces the outside of the endless chain 1.
如图5所示、结合图1和图2可见,相邻各列切割齿3中的各切割齿3也是正对设置的,也可以是错位设置的;并且,相邻各列切割齿3中的各切割齿3外端的弯折和/或扭转可以是同向的,也可以是异向的,这些都可以根据具体的排土需要具体设置。As shown in FIG. 5, as can be seen in conjunction with FIG. 1 and FIG. 2, each of the cutting teeth 3 in the adjacent rows of cutting teeth 3 is also disposed in a right direction or in a misaligned position; and, in adjacent rows of cutting teeth 3 The bending and/or twisting of the outer ends of the cutting teeth 3 may be in the same direction or in the opposite direction, and these may be specifically set according to specific soil discharging requirements.
如图5所示,结合图50-图54可见,本实施例中,切割齿3是由片状材料制成的,但切割齿3的等效切割宽度大于切割齿3的厚度。等效切割宽度是指切割齿3在切割时被开挖部位的实际开挖宽度的总和。若切割齿3形成的被开挖部位是连续的,则等效切割宽度为被开挖部位的宽度;若切割齿3形成的被开挖部位是非连续的,则等效切割宽度为被开挖部位的各部分的宽度之和。As shown in Fig. 5, it can be seen in conjunction with Figs. 50-54 that in the present embodiment, the cutting teeth 3 are made of a sheet material, but the equivalent cutting width of the cutting teeth 3 is larger than the thickness of the cutting teeth 3. The equivalent cutting width refers to the sum of the actual excavation widths of the cutting teeth 3 being excavated at the time of cutting. If the excavated portion formed by the cutting teeth 3 is continuous, the equivalent cutting width is the width of the excavated portion; if the excavated portion formed by the cutting teeth 3 is discontinuous, the equivalent cutting width is excavated The sum of the widths of the parts of the part.
实现“切割齿3的等效切割宽度大于切割齿3的厚度”的方式有:(1)将切割齿3倾斜于切割齿3运行方向设置;(2)将工作部35的延展方向与切割齿3的运行方向平行或呈锐角设置,且工作部35相对于切割齿3运行方向侧向弯折和/或扭转式延展。The manner of achieving the "equivalent cutting width of the cutting teeth 3 is greater than the thickness of the cutting teeth 3" is as follows: (1) arranging the cutting teeth 3 obliquely to the running direction of the cutting teeth 3; (2) extending the extending direction of the working portion 35 with the cutting teeth The running direction of 3 is set parallel or at an acute angle, and the working portion 35 is laterally bent and/or twisted with respect to the running direction of the cutting teeth 3.
第(2)种方式更为优选,因为弯折和/或扭转不仅能够有效提升单个刀具的开挖尺寸,还能在工作部35上形成排土面36,有利于排土,便于土体细化,两者结合进一步提高开挖效率;此外,还有利于对挖下的土体进行后续搅拌作业由图55可见,工作部35的弯折和/或扭转式延展的角度相对于切割齿3运行方向呈锐角(α,可以是30°~60°)。在这个弯折和/或扭转角度下,不仅切割齿3的结构较为稳固,受力合理,且排土效率高。The second method is more preferable because the bending and/or twisting can not only effectively increase the excavation size of the single cutter, but also form the drain surface 36 on the working portion 35, which is favorable for discharging soil and facilitating soil compaction. The combination of the two further improves the excavation efficiency; in addition, it is also advantageous for the subsequent agitation of the excavated soil. As can be seen from FIG. 55, the angle of the bending and/or torsional extension of the working portion 35 is relative to the cutting teeth 3 The running direction is acute (α, which can be 30° to 60°). At this bending and/or torsion angle, not only the structure of the cutting teeth 3 is relatively stable, the force is reasonable, and the earth discharging efficiency is high.
如图50和图51所示,切割齿3外端可以是平头的,也可以是尖头的;如图52、图53和图54所示,工作部35还可以设置至少一个切口32,从而使切割齿3外端分为至少两个切削部31,且至少有两个切削部31不在同一平面。各个切削部31相对于切割齿3运行方向侧向弯折和/或扭转式延展。至少有两个切削部31的延展方向不同或角度不同。切口32的数量可以根据具体需要具体设计。设置切口32后,被开挖的岩土能够从切口32处散开,不仅扩展了切割齿3的切割尺寸,有利于进一步细化岩土,而且排土效率也进一步提高。As shown in FIG. 50 and FIG. 51, the outer end of the cutting tooth 3 may be flat or pointed; as shown in FIG. 52, FIG. 53, and FIG. 54, the working portion 35 may further be provided with at least one slit 32, thereby The outer end of the cutting tooth 3 is divided into at least two cutting portions 31, and at least two cutting portions 31 are not in the same plane. The respective cutting portions 31 are laterally bent and/or twisted with respect to the running direction of the cutting teeth 3. At least two of the cutting portions 31 have different extending directions or different angles. The number of slits 32 can be specifically designed according to specific needs. After the slit 32 is provided, the excavated rock and soil can be scattered from the slit 32, which not only expands the cutting size of the cutting teeth 3, but also facilitates further refinement of the rock and soil, and the drainage efficiency is further improved.
本申请中,切割齿3可以是固定安装在环形链条1上的分体刀具;也可以是与构成环形链条1的部件一体成型的一体刀具。如图50~图54所示,采用分体 刀具时,可以在切割齿3上开设用于将切割齿3安装到环形链条1上的安装孔33。In the present application, the cutting tooth 3 may be a split cutter fixedly mounted on the endless chain 1 or an integral cutter integrally formed with the components constituting the endless chain 1. As shown in Figs. 50 to 54, when the split cutter is used, the mounting hole 33 for attaching the cutter teeth 3 to the endless chain 1 can be formed on the cutter teeth 3.
如图2所示,本实施例中,链机架1a上还设有输料管组件。输料管组件设置在相邻设置的两条环形链条1之间。从而在环形链条1切割岩土的过程中,输料管组件即可向岩土中喷浆或喷气,实现边开挖边搅拌。As shown in FIG. 2, in the embodiment, the chain rack 1a is further provided with a delivery pipe assembly. The feed pipe assembly is disposed between two adjacent annular chains 1 disposed. Therefore, in the process of cutting the rock soil by the endless chain 1, the conveying pipe assembly can spray or jet the rock into the rock to realize the side excavation and stirring.
本实施例中输料管组件的组成和布置方式与实施例1~11中相同。The composition and arrangement of the delivery tube assembly in this embodiment are the same as in the first to eleventh embodiments.
实施例12所示桩机钻头的优势在于:(1)切割齿分布合理,有利于岩土的细化,提高水泥搅拌桩的结构强度、避免出现浮桩、以及显著降低对周边岩土的挤压;(2)切割齿外端弯折或扭转,使得切割齿的等效切割宽度大于切割齿的厚度,不仅能够有效提升单个切割齿的开挖尺寸,而且有利于排土,便于土体细化;此外,还有利于对挖下的土体进行后续搅拌作业;(3)切割齿的工作部具有至少一条切口,这就使得工作部分为至少两个切削部,如此被开挖的岩土能够从切口处散开,不仅扩展了切割齿的切割尺寸,有利于进一步细化岩土,而且排土效率也进一步提高;(4)切割齿在工作部上设置排土面,使得被工作部切削下的岩土能够顺着排土面被抛起至工作部的侧后方,既避免了被切削后岩土因堆积在切割齿本体处而影响切削进程、造成动力损失、土壤重新板结成块,便于土体细化,岩土粉碎效率得到提高,又便于对挖下的土体进行后续搅拌作业;(5)切割齿呈扁长型,由片状材料制成,这使得切割齿外端能够更快速、更顺利地切割进入土层,对岩土的粉碎效果好。The advantages of the pile driver drill shown in Embodiment 12 are as follows: (1) The distribution of the cutting teeth is reasonable, which is conducive to the refinement of the rock and soil, improve the structural strength of the cement mixing pile, avoid floating piles, and significantly reduce the crowding of surrounding rock and soil. (2) The outer end of the cutting tooth is bent or twisted, so that the equivalent cutting width of the cutting tooth is larger than the thickness of the cutting tooth, which can not only effectively improve the excavation size of the single cutting tooth, but also facilitate the soil discharging and facilitate the soil thinning. In addition, it is also advantageous to carry out subsequent agitation work on the excavated soil; (3) the working part of the cutting tooth has at least one slit, which makes the working part be at least two cutting parts, so the excavated rock soil It can be spread out from the incision, which not only expands the cutting size of the cutting teeth, but also facilitates further refinement of the geotechnical soil, and the drainage efficiency is further improved. (4) The cutting teeth are arranged on the working part to make the drainage surface, so that the working part is The geomaterial under cutting can be thrown along the dump surface to the side of the working part, which avoids the fact that the rock is affected by the accumulation of the cutting tooth after the cutting, which affects the cutting process, causes power loss, and the soil is re-plated. Blocking, easy to refine the soil, improve the efficiency of rock and soil pulverization, and facilitate the subsequent mixing operation of the excavated soil; (5) The cutting teeth are flat and long, made of sheet material, which makes the cutting teeth The outer end can cut into the soil layer more quickly and smoothly, and the crushing effect on the rock and soil is good.
实施例13Example 13
一种桩机,包括连接有下压动力装置205的钻杆,钻杆下端设有多个如实施例12中的桩机链式钻头。优选地,链机架1a有多个,各个链机架1a在钻杆延伸方向依次间隔设置。各个链机架1a之间的连接方式可以是焊接、卡接、扣接等可以实现牢固连接的连接方式。A pile driver includes a drill pipe to which a pressing power device 205 is connected, and a plurality of pile chain drill bits as in the twelfth embodiment are provided at a lower end of the drill pipe. Preferably, there are a plurality of chain racks 1a, and each of the chain racks 1a is sequentially spaced apart in the extending direction of the drill pipe. The connection manner between the chain frames 1a may be a connection manner such as welding, snapping, fastening, etc., which can achieve a firm connection.
实施例14Example 14
一种桩机,包括连接有下压动力装置205的钻杆100,钻杆100下端设有如实施例1~11中的土体充分搅拌型链式钻头。A pile driver includes a drill pipe 100 to which a pressing device 205 is connected. The lower end of the drill pipe 100 is provided with a soil agitating chain drill as in Examples 1-11.
实施例13和14中将钻头设置在连接有下压动力装置205的钻杆100下端,当进行开挖时,下压动力装置205能够显著提升刀具的开挖能力,起到类似铣、剜、削的开挖。In the embodiments 13 and 14, the drill bit is disposed at the lower end of the drill pipe 100 to which the pressing power device 205 is connected. When the excavation is performed, the pressing power device 205 can significantly improve the cutting ability of the tool, and is similar to milling, boring, Cutting excavation.
在上述具有两种类型切割齿的桩机钻头结构中,除了切割齿3之外,还有另外的一些不同之处。可以理解的是,这些不同可以根据需要进行互换。例如,图1~3中采用的“钻头座”式链机架,也可以装于图17~24中;再如,图17~24中采用的辅助切割组件在需要时也可以装于图1~3中链式载体的底端。此类替换,不一而足,在此不详细展开说明。In the above-described pile driver bit structure having two types of cutting teeth, there are other differences besides the cutting teeth 3. It will be appreciated that these differences can be interchanged as needed. For example, the "bit holder" type chain frame used in Figures 1-3 can also be installed in Figures 17-24; for example, the auxiliary cutting assembly used in Figures 17-24 can also be installed in Figure 1 when needed. ~3 The bottom end of the medium chain carrier. Such replacements are numerous and will not be explained in detail here.
以上实施例中优选地采用了动力下置的方式,当然这不是必须的。值得注意的是,在采用动力下置方式时,驱动机构11如电机会装于钻头座内,为了防止水、泥浆等异物的进入,动力下置部分应采用可靠的密封机构,兹举例如下。In the above embodiments, the power down mode is preferably employed, which is of course not necessary. It is worth noting that when the power lowering mode is adopted, the driving mechanism 11 such as a motor is installed in the drill bit seat. In order to prevent the entry of foreign matter such as water and mud, a reliable sealing mechanism should be adopted for the power lower part, as exemplified below.
如图56所示,本实施例的动力装置密封结构被配置在驱动机构11(如液压马达、电机等)和主动链轮1b之间。As shown in Fig. 56, the power unit sealing structure of the present embodiment is disposed between the drive mechanism 11 (e.g., a hydraulic motor, a motor, etc.) and the drive sprocket 1b.
如图56和图59所示,驱动机构11的输出主轴11c上固定安装有主动链轮1b,其中,主动链轮1b的轴套1ba套设在输出主轴11c外周面;输出主轴11c上固定安装且密封配合有法兰盘11e,在朝向驱动机构机体11d一端的端部,轴套1ba内周设有环形台阶1bb,该环形台阶1bb抵靠在法兰盘11e上;轴套1ba内设有贯穿轴套1ba的若干第一安装孔1bc,第一安装孔1bc呈条形且沿轴套1ba轴向延伸,法兰盘11e上则开设有与各第一安装孔1bc的位置和孔径均一一对应的第二安装孔,在配套的第一安装孔1bc和第二安装孔中安装有内六角圆柱头螺钉1e;从而将主动链轮1b固定安装到驱动机构11的输出主轴11c上。As shown in FIG. 56 and FIG. 59, the drive main shaft 11c of the drive mechanism 11 is fixedly mounted with a drive sprocket 1b, wherein the sleeve 1ba of the drive sprocket 1b is sleeved on the outer peripheral surface of the output spindle 11c; and the output spindle 11c is fixedly mounted. And a flange 11e is sealingly fitted. At an end facing the one end of the driving mechanism body 11d, an annular step 1bb is formed on the inner circumference of the sleeve 1ba, and the annular step 1bb abuts against the flange 11e; the sleeve 1ba is provided Through the first mounting holes 1bc of the sleeve 1ba, the first mounting holes 1bc are strip-shaped and extend axially along the sleeve 1ba, and the flange 11e is provided with a uniform position and aperture with each of the first mounting holes 1bc. A corresponding second mounting hole is mounted with a hexagon socket head cap screw 1e in the associated first mounting hole 1bc and the second mounting hole; thereby mounting the drive sprocket 1b to the output spindle 11c of the drive mechanism 11.
为便于安装拆卸,本实施例中,内六角圆柱头螺钉1e是从轴套1ba远离驱动机构机体11d一端的端部安装到轴套1ba上的,在内六角圆柱头螺钉1e与轴套1ba端面之间设有弹簧垫圈1f。此外,该位置还可以加装密封垫片;这样通过螺纹连接密封及密封垫片密封,实现更好的密封效果。In order to facilitate the installation and disassembly, in this embodiment, the hexagon socket head cap screw 1e is mounted on the sleeve 1ba from the end of the sleeve 1ba away from the end of the drive mechanism body 11d, and the end face of the hexagon socket head cap screw 1e and the sleeve 1ba A spring washer 1f is provided between them. In addition, the position can also be installed with a gasket; this is achieved by a threaded seal and a gasket seal for better sealing.
当然,除了内六角圆柱头螺钉1e,还可以选用其他常规的螺钉形式;除了弹簧垫圈1f,还可以选用其他常规的弹性垫片。Of course, in addition to the hexagon socket head cap screw 1e, other conventional screw forms can be used; in addition to the spring washer 1f, other conventional elastic spacers can be selected.
法兰盘11e和输出主轴11c之间可以采用密封垫片或油封实现静密封。A static seal can be achieved between the flange 11e and the output spindle 11c by means of a gasket or an oil seal.
如图56所示,本实施例的密封机构包括密封罩300,密封罩300包括一体设置的第一端302和第二端303。该密封罩300可以为图56中的筒状,其筒体的第二端开口,第一端为具有中心孔的筒底。当然,密封罩300也可以采用半球状罩等结构,只要便于实现密封即可。As shown in FIG. 56, the sealing mechanism of the present embodiment includes a sealing cover 300 including a first end 302 and a second end 303 which are integrally provided. The sealing cover 300 may be in the shape of a cylinder in Fig. 56, the second end of which is open, and the first end is a cylindrical bottom having a central hole. Of course, the sealing cover 300 can also adopt a structure such as a hemispherical cover, as long as the sealing is facilitated.
如图56和图60所示,其中,密封罩300的第一端302固定安装于驱动机构机体11d上,第一端302具有与驱动机构机体11d的机盖11f外周面紧密贴合的第一环形端面304、以及与驱动机构机体11d的本体11g外周面紧密贴合的第二环形端面305,第一环形端面304和第二环形端面305的连接面306即与机盖11f的外端面相贴合,在该连接面306所处的位置,第一端302上开设若干第三安装孔307,机盖11f上开设有与各第三安装孔307的位置一一对应的若干第四安装孔11h,在配套的第三安装孔307和第四安装孔11h之间可以设置紧固螺栓;同时还可以在第一环形端面304与机盖11f外周面之间、第二环形端面305与本体11g外周面之间以及连接面306与机盖11f外端面之间设置密封垫片以形成静密封。本实施例中,第三安装孔307的孔径大于第四安装孔11h的孔径,从而紧固螺栓的螺帽可以抵靠在第四安装孔11h的开口外缘。As shown in FIG. 56 and FIG. 60, the first end 302 of the sealing cover 300 is fixedly mounted on the driving mechanism body 11d, and the first end 302 has a first close contact with the outer peripheral surface of the cover 11f of the driving mechanism body 11d. The annular end surface 304 and the second annular end surface 305 closely fitting with the outer circumferential surface of the body 11g of the driving mechanism body 11d, the connecting surface 306 of the first annular end surface 304 and the second annular end surface 305 are attached to the outer end surface of the cover 11f. A plurality of third mounting holes 307 are defined in the first end 302 at the position where the connecting surface 306 is located. The cover 11f is provided with a plurality of fourth mounting holes 11h corresponding to the positions of the third mounting holes 307. A fastening bolt may be disposed between the matching third mounting hole 307 and the fourth mounting hole 11h; and may also be between the first annular end surface 304 and the outer circumferential surface of the cover 11f, the second annular end surface 305 and the outer circumference of the body 11g. A gasket is provided between the faces and between the joint face 306 and the outer face of the cover 11f to form a static seal. In this embodiment, the aperture of the third mounting hole 307 is larger than the aperture of the fourth mounting hole 11h, so that the nut of the fastening bolt can abut against the outer edge of the opening of the fourth mounting hole 11h.
如图57所示,密封罩300的第二端303则套装于轴套1ba;在轴套1ba朝向驱动机构机体11d一端的端部,该轴套1ba外周设有导向面1bd,在将密封罩300安装到轴套1ba上时,该导向面1bd能够对密封罩300形成引导。当然,导向面1bd可以是平面或弧形面。As shown in Fig. 57, the second end 303 of the sealing cover 300 is fitted to the sleeve 1ba; at the end of the sleeve 1ba toward the end of the driving mechanism body 11d, the outer periphery of the sleeve 1ba is provided with a guiding surface 1bd, and the sealing cover is provided When the bracket 300 is mounted on the sleeve 1ba, the guide surface 1bd can guide the seal cover 300. Of course, the guide surface 1bd may be a flat or curved surface.
如图57和图58所示,密封罩300的第二端303与轴套1ba之间设置有动密封元件,密封罩300内设有对动密封元件轴向限位的内止档圈301,而密封罩300端部则固定安装有用作外止档圈的密封罩端盖400。本实施例中,密封罩端盖400包括通过紧固螺栓403与密封罩300端面紧固连接的盖体401,盖体401带有处于密封罩300和轴套1ba之间、且分别与密封罩300和轴套1ba密封配合的延伸部402,延伸部402与内止档圈301相对设置、形成用于容纳动密封元件的环形 容置空间。可以理解的是,密封罩端盖400和密封罩300之间也可以直接设置成螺纹配合(即延伸部402带有外螺纹,而密封罩带有与该外螺纹相配合的内螺纹),这样可以通过旋转密封罩端盖400来实现两者的固定。As shown in FIG. 57 and FIG. 58 , a dynamic sealing element is disposed between the second end 303 of the sealing cover 300 and the sleeve 1ba, and the inner sealing ring 301 is disposed in the sealing cover 300 for axially limiting the dynamic sealing element. At the end of the sealing cover 300, a sealing cover end cover 400 serving as an outer stop ring is fixedly mounted. In this embodiment, the sealing cover end cover 400 includes a cover body 401 fastened to the end surface of the sealing cover 300 by a fastening bolt 403. The cover body 401 is disposed between the sealing cover 300 and the sleeve 1ba, and is respectively sealed with the sealing cover. The sleeve and the sleeve 1b are sealingly engaged with the extension portion 402. The extension portion 402 is disposed opposite the inner stop ring 301 to form an annular receiving space for receiving the dynamic sealing member. It can be understood that the sealing cover end cover 400 and the sealing cover 300 can also be directly disposed in a threaded engagement (ie, the extension portion 402 has an external thread, and the sealing cover has an internal thread that cooperates with the external thread), such that The fixation of both can be achieved by rotating the seal cover end cap 400.
本实施例中,动密封元件包括密封圈500,密封圈500定位于密封罩300内侧,且密封圈500同时与密封罩300的内周面和轴套1ba外周面紧密贴合。密封圈500滑动套装于轴套1ba,密封圈500内周的环形密封面503上设置有若干环形凹槽502,各环形凹槽502沿轴套1ba轴向间隔分布;而密封圈500的外周的端部设置有环形缺口501,所述的环形缺口501内嵌设有呈受压状态的弹性圈600。在未受压时,弹性圈600在密封圈500径向上的尺寸大于环形缺口501在密封圈500径向上的尺寸,因此弹性圈600能够朝密封罩300方向凸出于环形缺口501的外侧,以便密封罩300对弹性圈600形成挤压;受压状态下的弹性圈600能够分别与密封圈500和密封罩300紧密贴合。In this embodiment, the dynamic sealing element includes a sealing ring 500, and the sealing ring 500 is positioned inside the sealing cover 300, and the sealing ring 500 is closely adhered to the inner circumferential surface of the sealing cover 300 and the outer circumferential surface of the sleeve 1ba. The sealing ring 500 is slidably sleeved on the sleeve 1ba. The annular sealing surface 503 on the inner circumference of the sealing ring 500 is provided with a plurality of annular grooves 502, and the annular grooves 502 are axially spaced along the sleeve 1ba; and the outer circumference of the sealing ring 500 The end portion is provided with an annular notch 501, and the annular notch 501 is embedded with an elastic ring 600 in a pressed state. When not pressed, the size of the elastic ring 600 in the radial direction of the sealing ring 500 is larger than the radial dimension of the annular notch 501 in the radial direction of the sealing ring 500, so that the elastic ring 600 can protrude toward the outer side of the annular notch 501 toward the sealing cover 300, so that The sealing cover 300 presses the elastic ring 600; the elastic ring 600 in the pressed state can be closely fitted to the sealing ring 500 and the sealing cover 300, respectively.
本实施例中,环形凹槽502的横截面可以是呈矩形、弧形或楔形的,本申请对此没有限制。不过,靠近驱动机构机体11d一侧的环形凹槽502的横截面最好是呈楔形的,且楔形的深度自靠近驱动机构11一侧向远离驱动机构机体11d一侧逐渐增加。这是因为,横截面呈楔形的环形凹槽502不仅能够迅速发生形变,而且楔形面还能尽快且最大程度地与轴套1ba外周面密封接触;楔形的深度在靠近驱动机构机体11d一侧较小,则在靠近驱动机构机体11d一侧,轴套1ba外周面与密封圈500之间更易实现密封,保证主动链轮1b与驱动机构11的输出主轴11c之间的连接部位、输出主轴11c与驱动机构机体11d之间的连接部位得到优先的密封保护。In this embodiment, the cross section of the annular groove 502 may be rectangular, curved or wedge-shaped, which is not limited in this application. However, the cross section of the annular groove 502 near the side of the drive mechanism body 11d is preferably wedge-shaped, and the depth of the wedge shape gradually increases from the side close to the drive mechanism 11 toward the side away from the drive mechanism body 11d. This is because the annular groove 502 having a wedge-shaped cross section can not only be deformed rapidly, but also the wedge surface can be in sealing contact with the outer peripheral surface of the sleeve 1ba as quickly as possible; the depth of the wedge is closer to the side of the drive mechanism body 11d. Small, on the side close to the drive mechanism body 11d, the outer peripheral surface of the sleeve 1ba and the seal ring 500 are more easily sealed, and the connection portion between the drive sprocket 1b and the output spindle 11c of the drive mechanism 11 and the output spindle 11c are ensured. The connection between the drive mechanism bodies 11d is preferentially sealed.
本实施例中,动密封元件至少有两个,在相邻动密封元件之间设置有套装于轴套1ba的隔离环700。密封圈500和隔离环700都是采用硬质非金属耐磨材料制成的,其中高分子耐磨材料可以为陶瓷复合材料、碳化硅(SiC)、氮化硅(Si 3N 4)、增韧氧化锆(Y 2O 3+ZrO 2)、增韧三氧化二铝(Al 2O 3/ZrO 2)等等。 In this embodiment, there are at least two dynamic sealing elements, and an isolating ring 700 fitted to the sleeve 1ba is disposed between the adjacent dynamic sealing elements. The sealing ring 500 and the spacer ring 700 are all made of a hard non-metal wear-resistant material, wherein the polymer wear-resistant material may be a ceramic composite material, silicon carbide (SiC), silicon nitride (Si 3 N 4 ), and Tough zirconia (Y 2 O 3 + ZrO 2 ), toughened aluminum oxide (Al 2 O 3 /ZrO 2 ), and the like.
本实施例动力装置密封结构的工作原理为:The working principle of the power device sealing structure of this embodiment is:
装配完成后,内止档圈301和密封罩端盖400起到对密封圈500等动密封元件定位的作用,其中密封圈500贴紧密封罩300内侧壁与轴套1ba外周面,弹性圈600受挤压而发生弹性形变,胀紧于密封圈500的环形缺口及密封罩300之间,进一步使密封圈500形变,由此实现自紧,由此起到更好的密封作用。其中环形凹槽502便于密封圈500形变,以提高密封效果。万一有异物进入密封罩端盖400与密封罩300的间隙时,弹性圈600进一步受压,使得密封圈500跟随形变,使得密封圈500与轴套1ba及密封罩300贴合得更紧密,从而有效地提高密封效果。After the assembly is completed, the inner stop ring 301 and the seal cover end cover 400 function to position the dynamic sealing element such as the seal ring 500, wherein the seal ring 500 is in close contact with the inner side wall of the seal cover 300 and the outer peripheral surface of the sleeve 1ba, and the elastic ring 600 The rubber is elastically deformed by being squeezed, and is expanded between the annular notch of the sealing ring 500 and the sealing cover 300 to further deform the sealing ring 500, thereby achieving self-tightening, thereby achieving a better sealing effect. The annular groove 502 facilitates deformation of the seal ring 500 to improve the sealing effect. In the event that a foreign matter enters the gap between the seal cover end cover 400 and the seal cover 300, the elastic ring 600 is further pressed, so that the seal ring 500 follows the deformation, so that the seal ring 500 fits tightly with the sleeve 1ba and the seal cover 300. Thereby effectively improving the sealing effect.
实施例15Example 15
一种桩机链式钻头,在上面各实施例的基础上,链式载体的数量可以只有一条,为了稳定链式载体,有效降低或消除开挖过程中反扭矩的影响,链式载体由位于链机架1a中的链传动机构204驱动以带动链式载体在链机架1a上往复摆动。链机架1a位于钻杆100下部,链机架1a中设有动力装置205,动力装置205的动力输出端与链传动机构204的动力输入端相连。A pile-type chain drill bit, on the basis of the above embodiments, the number of chain carriers can be only one. In order to stabilize the chain carrier, the effect of the anti-torque during the excavation process is effectively reduced or eliminated, and the chain carrier is located. The chain drive mechanism 204 in the chain frame 1a is driven to drive the chain carrier to reciprocate on the chain frame 1a. The chain frame 1a is located at a lower portion of the drill pipe 100. The chain frame 1a is provided with a power unit 205, and the power output end of the power unit 205 is connected to the power input end of the chain transmission mechanism 204.
如图61-62所示,本实施例公开了两种能够实现链式载体往复摆动的技术方案,第一种方案,动力装置205具有能周向转动的动力输出端,链传动机构204包括传动杆801和下链轮,传动杆801的中部固定连接于动力装置205的动力输出端并由该动力输出端驱动转动,下链轮设于链机架1a下部,链式载体绕设于下链轮1a且链式载体的两端分别通过曲柄滑块机构802连接传动杆的两端;动力装置205驱动传动杆801转动并通过曲柄滑块机构802带动链式载体在链机架上往复摆动。第二种方案,动力装置205具有能沿竖直方向伸缩的动力输出端,动力装置有两个,链传动机构204包括下链轮,下链轮设于链机架1a下部,链式载体绕设于下链轮且链式载体的两端分别连接动力装置205的动力输出端;两动力装置的动力输出端交替伸缩以带动链式载体往复摆动。As shown in FIGS. 61-62, the present embodiment discloses two technical solutions capable of reciprocating the chain carrier. In the first solution, the power unit 205 has a power output end that can rotate circumferentially, and the chain transmission mechanism 204 includes a transmission. The rod 801 and the lower sprocket are fixedly connected to the power output end of the power unit 205 and driven to rotate by the power output end. The lower sprocket is disposed at the lower part of the chain frame 1a, and the chain carrier is wound around the lower chain. The wheel 1a and the two ends of the chain carrier are respectively connected to both ends of the transmission rod through the crank slider mechanism 802; the power unit 205 drives the transmission rod 801 to rotate and drives the chain carrier to reciprocate on the chain frame through the crank slider mechanism 802. In the second solution, the power unit 205 has a power output end that can expand and contract in the vertical direction, and the power unit has two. The chain transmission mechanism 204 includes a lower sprocket, and the lower sprocket is disposed at a lower portion of the chain frame 1a, and the chain carrier is wound. The two ends of the chain carrier are respectively connected to the power output end of the power device 205; the power output ends of the two power devices are alternately extended and contracted to drive the chain carrier to reciprocate.
在第一种方案中,动力装置205可以是电机或液压马达,第二种方案中,动力装置205可以是油缸或气缸,动力装置205可以安装在链机架1a的同一侧,两个动力装置205的动力输出端分别竖直朝上和竖直朝下设置,此时,还需要一上链轮,链式载体绕设于上链轮和下链轮,链式载体两端分别连接两个动力装置205的动力输出端,形成部分环形,两动力装置的动力输出端交替伸缩以带动链式载体往复摆动。或者动力装置分别安装在链机架1a的两侧,两个动力装置205的动力输出端均朝下设置,链式载体绕设于下链轮,链式载体两端分别向上连接两个动力装置205的动力输出端,形成部分环形,两动力装置205的动力输出端交替伸缩以带动链式载体往复摆动。In the first solution, the power unit 205 may be a motor or a hydraulic motor. In the second embodiment, the power unit 205 may be a cylinder or a cylinder, and the power unit 205 may be mounted on the same side of the chain frame 1a, and two power units. The power output ends of the 205 are respectively arranged vertically upwards and vertically downwards. At this time, an upper sprocket is also required, and the chain carrier is wound around the upper sprocket and the lower sprocket, and the two ends of the chain carrier are respectively connected to two. The power output end of the power unit 205 forms a partial ring shape, and the power output ends of the two power devices alternately expand and contract to drive the chain carrier to reciprocate. Or the power devices are respectively installed on two sides of the chain frame 1a, the power output ends of the two power devices 205 are all disposed downward, the chain carrier is wound around the lower sprocket, and the two ends of the chain carrier are respectively connected to the two power devices. The power output end of the 205 is formed in a partial ring shape, and the power output ends of the two power units 205 are alternately extended and contracted to drive the chain carrier to reciprocate.
应当提出的是,采用往复摆动的技术方案时,链式载体同样可以是多条并采用上述提及的布置方式进行布置,只需相应地调整动力装置和链传动机构的结构即可,此处不再详细展开。It should be mentioned that when the reciprocating oscillating technical solution is adopted, the chain carrier can also be arranged in multiple pieces and arranged in the above-mentioned arrangement, and the structure of the power unit and the chain transmission mechanism can be adjusted accordingly, here No longer expand in detail.

Claims (20)

  1. 一种桩机链式钻头,包括链机架(1a),其特征在于,所述的链机架(1a)上设有至少一条链式载体,所述链式载体上设有若干切割齿(3),切割齿(3)的外端突出于链式载体且朝向链式载体的外侧和/或内侧,链式载体由位于链机架(1a)中的链传动机构(204)驱动以带动链式载体在链机架(1a)上周向回转或往复摆动。A pile driver chain drill bit, comprising a chain frame (1a), characterized in that: the chain frame (1a) is provided with at least one chain carrier, and the chain carrier is provided with a plurality of cutting teeth ( 3), the outer end of the cutting tooth (3) protrudes from the chain carrier and faces the outer side and/or the inner side of the chain carrier, and the chain carrier is driven by a chain transmission mechanism (204) located in the chain frame (1a) to drive The chain carrier swings circumferentially or reciprocally on the chain frame (1a).
  2. 根据权利要求1所述的桩机链式钻头,其特征在于,所述切割齿(3)沿链式载体间隔分布以在链机架(1a)上形成切割齿阵。A pile driver chain drill according to claim 1, characterized in that the cutting teeth (3) are spaced apart along the chain carrier to form a cutting tooth array on the chain frame (1a).
  3. 根据权利要求1所述的桩机链式钻头,其特征在于,所述链式载体的数量为两条或多条,其中至少两条链式载体的运行方向相反,且各链式载体回转或往复摆动产生的扭矩相互抵销或至少部分抵销。The pile driver chain drill according to claim 1, wherein the number of chain carriers is two or more, wherein at least two chain carriers run in opposite directions, and each chain carrier rotates or The torque generated by the reciprocating oscillations cancels or at least partially offsets the torque.
  4. 根据权利要求3所述的桩机链式钻头,其特征在于,所述链机架(1a)位于钻杆下部,链机架(1a)中设有动力装置(205),动力装置(205)的动力输出端与链传动机构(204)的动力输入端相连。The pile driver chain drill according to claim 3, wherein the chain frame (1a) is located at a lower portion of the drill pipe, and the power frame (205) is provided in the chain frame (1a), and the power device (205) The power output is coupled to the power input of the chain drive (204).
  5. 根据权利要求4所述的桩机链式钻头,其特征在于,所述链机架(1a)是一体设置、多段折弯的杆形箱体(1aa)机构,该链机架(1a)包括至少两段杆形箱体(1aa)。The pile driver chain drill according to claim 4, wherein the chain frame (1a) is an integrally arranged, multi-stage bent rod-shaped box (1aa) mechanism, and the chain frame (1a) includes At least two rod-shaped boxes (1aa).
  6. 根据权利要求5所述的桩机链式钻头,其特征在于,所述动力装置(205)包括若干驱动机构(11),驱动机构(11)在链机架(1a)上由上至下依次设置且分别处于不同段的杆形箱体(1aa)内。7、根据权利要求6所述的桩机链式钻头,其特征在于,所述链式载体呈环形,所述链传动机构(204)包括设于链机架(1a)上的上链轮和下链轮,所述链式载体绕设于上链轮和下链轮上,所述驱动机构(11)驱动上链轮或下链轮;各个下链轮等高设置在链机架(1a)上。The pile driver chain drill according to claim 5, wherein the power unit (205) comprises a plurality of driving mechanisms (11), and the driving mechanism (11) is sequentially arranged from the top to the bottom on the chain frame (1a). They are arranged and respectively in different rod-shaped boxes (1aa). The pile driver chain drill according to claim 6, wherein the chain carrier is annular, and the chain transmission mechanism (204) includes an upper sprocket provided on the chain frame (1a) and a lower sprocket, the chain carrier is wound on the upper sprocket and the lower sprocket, and the driving mechanism (11) drives the upper sprocket or the lower sprocket; the lower sprocket is arranged at a height in the chain frame (1a) )on.
  7. 根据权利要求7所述的桩机链式钻头,其特征在于,所述上链轮和/或下链轮与动力装置(205)之间设有密封结构,与动力装置(205)相连的上链轮和/或下链轮作为主动链轮(1b),该主动链轮(1b)安装在动力装置(205)的输出主轴(11c);所述密封结构包括设置在动力装置机体(11d)和主动链轮(1b)之间的密封罩(300),所述密封罩(300)的第一端固定安装于动力装置机体(11d),所述密封罩(300)的第二端套装于动力轮轴套(1ba),且所述密封罩(300)的第一端与动力装置机体(11d)之间设置有静密封元件,所述密封罩(300)的第二端与动力轮轴套(1ba)之间设置有动密封元件。The pile driver chain drill according to claim 7, wherein a sealing structure is provided between the upper sprocket and/or the lower sprocket and the power unit (205), and is connected to the power unit (205). a sprocket and/or a lower sprocket as a driving sprocket (1b), the driving sprocket (1b) being mounted on an output main shaft (11c) of the power unit (205); the sealing structure comprising a power unit body (11d) a sealing cover (300) between the driving sprocket (1b), the first end of the sealing cover (300) is fixedly mounted to the power unit body (11d), and the second end of the sealing cover (300) is sleeved on a power wheel bushing (1ba), and a static sealing element is disposed between the first end of the sealing cover (300) and the power unit body (11d), and the second end of the sealing cover (300) and the power wheel bushing ( A dynamic sealing element is provided between 1ba).
  8. 根据权利要求1所述的桩机链式钻头,其特征在于,所述链式载体的数量为一条,链式载体由位于链机架(1a)中的链传动机构(204)驱动以带动链式载体在链机架(1a)上往复摆动;所述链机架(1a)位于钻杆下部,链机架(1a)中设有动力装置(205),动力装置(205)的动力输出端与链传动机构(204)的动力输入端相连。The pile driver chain drill according to claim 1, wherein the number of the chain carriers is one, and the chain carrier is driven by a chain transmission mechanism (204) located in the chain frame (1a) to drive the chain. The carrier is reciprocally oscillated on the chain frame (1a); the chain frame (1a) is located at the lower part of the drill pipe, and the power frame (205) is provided in the chain frame (1a), and the power output of the power unit (205) It is connected to the power input end of the chain transmission mechanism (204).
  9. 根据权利要求9所述的桩机链式钻头,其特征在于,所述动力装置(205)具有能周向转动的动力输出端,链传动机构(204)包括传动杆(801)和下链轮,传动杆(801)的中部固定连接于动力装置(205)的动力输出端并由该动力输出端驱动转动,下链轮设于链机架(1a)下部,链式载体绕设于下链轮且链式载体的两端分别通过曲柄滑块机构(802)连接传动杆(801)的两端;动力装置(205)驱动传动杆(801)转动并通过曲柄滑块机构(802)带动链式载体在链机架(1a)上往复摆动。The pile driver chain bit according to claim 9, wherein said power unit (205) has a power output end that is rotatable in a circumferential direction, and the chain transmission mechanism (204) includes a transmission rod (801) and a lower sprocket. The middle portion of the transmission rod (801) is fixedly connected to the power output end of the power unit (205) and driven to rotate by the power output end. The lower sprocket is disposed at a lower portion of the chain frame (1a), and the chain carrier is wound around the lower chain. Both ends of the wheel and chain carrier are respectively connected to both ends of the transmission rod (801) through a crank slider mechanism (802); the power unit (205) drives the transmission rod (801) to rotate and drives the chain through the crank slider mechanism (802). The carrier is oscillated back and forth on the chain frame (1a).
  10. 根据权利要求9所述的桩机链式钻头,其特征在于,所述动力装置(205)具有能沿竖直方向伸缩的动力输出端,动力装置(205)有两个,链传动机构(204)包括下链轮,下链轮设于链机架(1a)下部,链式载体绕设于下链轮且链式载体的两端分 别连接动力装置(205)的动力输出端;两动力装置(205)的动力输出端交替伸缩以带动链式载体往复摆动。The pile driver chain drill according to claim 9, wherein the power unit (205) has a power output end that can expand and contract in a vertical direction, and the power unit (205) has two chain transmission mechanisms (204). The lower sprocket is disposed at a lower portion of the chain frame (1a), the chain carrier is disposed around the lower sprocket, and the two ends of the chain carrier are respectively connected to the power output end of the power device (205); The power output end of (205) is alternately telescoped to drive the chain carrier to reciprocate.
  11. 根据权利要求2-11中任意一项所述的桩机链式钻头,其特征在于,所述切割齿(3)由片状材料制成,切割齿(3)的延展方向与切割齿(3)的运行方向平行或呈锐角设置,切割齿(3)的等效切割宽度大于切割齿(3)的厚度。A pile driver chain drill according to any one of claims 2-11, characterized in that the cutting teeth (3) are made of sheet material, the direction of extension of the cutting teeth (3) and the cutting teeth (3) The running direction of the cutting teeth is parallel or at an acute angle, and the equivalent cutting width of the cutting teeth (3) is larger than the thickness of the cutting teeth (3).
  12. 根据权利要求12所述的桩机链式钻头,其特征在于,所述切割齿(3)外端相对于切割齿(3)运行方向侧向弯折和/或扭转式延展,从而在切割齿(3)上形成排土面。The pile driver chain drill bit according to claim 12, characterized in that the outer end of the cutting tooth (3) is laterally bent and/or twisted with respect to the running direction of the cutting tooth (3), thereby cutting the tooth (3) Forming a drain surface.
  13. 根据权利要求13所述的桩机链式钻头,其特征在于,所述切割齿(3)外端的弯折和/或扭转式延展的角度相对于切割齿(3)运行方向呈锐角;所述的锐角为30°~60°。The pile driver chain drill according to claim 13, characterized in that the angle of the bending and/or torsional extension of the outer end of the cutting tooth (3) is at an acute angle with respect to the running direction of the cutting tooth (3); The acute angle is 30° to 60°.
  14. 根据权利要求14所述的桩机链式钻头,其特征在于,所述切割齿(3)外端具有至少一条切口,从而使切割齿(3)外端分为至少两个切削部(31),且至少有两个切削部(31)不在同一平面。The pile driver chain drill according to claim 14, wherein the outer end of the cutting tooth (3) has at least one slit, so that the outer end of the cutting tooth (3) is divided into at least two cutting portions (31) And at least two cutting portions (31) are not in the same plane.
  15. 根据权利要求15所述的桩机链式钻头,其特征在于,各个切削部(31)相对于切割齿(3)运行方向侧向弯折和/或扭转式延展;且至少有两个所述切削部(31)的延展方向不同或角度不同。The pile driver chain drill according to claim 15, wherein each cutting portion (31) is laterally bent and/or twisted with respect to the running direction of the cutting teeth (3); and at least two of said The extending direction of the cutting portion (31) is different or the angle is different.
  16. 根据权利要求1所述的桩机链式钻头,其特征在于,所述链式载体上设置至少两列沿着链式载体长度方向分布的切割齿(3),相邻各列的切割齿(3)之间留有排土间隙;其中,相邻各列切割齿(3)中的各切割齿(3)正对设置或错位设置;相邻各列切割齿(3)中的各切割齿(3)外端同向和/或异向弯折和/或扭转。The pile driver chain drill according to claim 1, wherein the chain carrier is provided with at least two rows of cutting teeth (3) distributed along the longitudinal direction of the chain carrier, and cutting teeth of adjacent columns ( 3) There is a drain gap between them; wherein each cutting tooth (3) in the adjacent row of cutting teeth (3) is disposed or misaligned; each cutting tooth in the adjacent row of cutting teeth (3) (3) The outer end is bent and/or twisted in the same direction and/or in the opposite direction.
  17. 根据权利要求1-11中任意一项所述的桩机链式钻头,其特征在于,所述切割齿(3)为固定安装在链式载体上的分体切割 齿;The pile driver chain drill according to any one of claims 1 to 11, characterized in that the cutting teeth (3) are separate cutting teeth fixedly mounted on a chain carrier;
    其中,切割齿(3)的两端分别与相邻链节的销轴固定;或者,切割齿(3)的两端固定在链节的链节内板和/或链接外板上。Wherein, both ends of the cutting tooth (3) are respectively fixed with the pin shafts of the adjacent links; or both ends of the cutting teeth (3) are fixed on the link inner plate and/or the link outer plate of the link.
  18. 根据权利要求1-11中任意一项所述的桩机链式钻头,所述切割齿(3)为与构成链式载体的部件一体成型的一体切割齿。The pile driver chain drill according to any one of claims 1 to 11, wherein the cutting teeth (3) are integrally cut teeth integrally formed with the members constituting the chain carrier.
  19. 根据权利要求1-11中任意一项所述的桩机链式钻头,其特征在于,所述链机架(1a)设置在连接有下压动力装置的钻杆下端。The pile driver chain drill according to any one of claims 1 to 11, characterized in that the chain frame (1a) is disposed at a lower end of a drill pipe to which a pressing power device is connected.
  20. 根据权利要求1所述的桩机链式钻头,其特征在于,所述链式载体的数量为四条,四条所述链式载体所在平面互相平行设置,四条所述链式载体上的部分链段在与链式载体所在平面平行的一个平面内的投影重叠;在与链式载体所在平面平行的一个平面内的投影重叠的所述部分链段竖直设置从而使其上切割齿(3)形成竖直平面切割齿阵。The pile driver chain drill according to claim 1, wherein the number of the chain carriers is four, four planes of the chain carrier are arranged in parallel with each other, and four of the chain carriers are arranged in parallel. The projections in a plane parallel to the plane of the chain carrier overlap; the partial segments overlapping in the projection in a plane parallel to the plane of the chain carrier are arranged vertically so that the upper cutting teeth (3) are formed Vertical plane cutting tooth array.
PCT/CN2018/086531 2017-05-12 2018-05-11 Pile driver chain-type drill WO2018206002A1 (en)

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Application Number Priority Date Filing Date Title
CN201720525156 2017-05-12
CN201720525156.0 2017-05-12
CN201711320235.9 2017-12-12
CN201711320235 2017-12-12
CN201810061144.6 2018-01-22
CN201810061144.6A CN108868646B (en) 2017-05-12 2018-01-22 Chain type drill bit of pile machine

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CN2571835Y (en) * 2002-09-06 2003-09-10 王岳松 Concrete core wall pouring machine
JP3795380B2 (en) * 2001-11-13 2006-07-12 株式会社テノックス Construction method and construction apparatus for underground continuous wall
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CN203639904U (en) * 2013-12-31 2014-06-11 中建海峡建设发展有限公司 Cement mixing pile machine
CN105937239A (en) * 2016-06-05 2016-09-14 王运举 Vibrating piling device transferring power through chain rope

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4394882A (en) * 1981-03-17 1983-07-26 The United States Of America As Represented By The United States Department Of Energy Continuous chain bit with downhole cycling capability
JP3795380B2 (en) * 2001-11-13 2006-07-12 株式会社テノックス Construction method and construction apparatus for underground continuous wall
CN2571835Y (en) * 2002-09-06 2003-09-10 王岳松 Concrete core wall pouring machine
CN101617086A (en) * 2007-03-05 2009-12-30 拉克公司 Excavator for underground continuous wall
CN203639904U (en) * 2013-12-31 2014-06-11 中建海峡建设发展有限公司 Cement mixing pile machine
CN105937239A (en) * 2016-06-05 2016-09-14 王运举 Vibrating piling device transferring power through chain rope

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