WO2018201285A1 - 一种定子绕线机批量切线装置及其方法 - Google Patents

一种定子绕线机批量切线装置及其方法 Download PDF

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Publication number
WO2018201285A1
WO2018201285A1 PCT/CN2017/082745 CN2017082745W WO2018201285A1 WO 2018201285 A1 WO2018201285 A1 WO 2018201285A1 CN 2017082745 W CN2017082745 W CN 2017082745W WO 2018201285 A1 WO2018201285 A1 WO 2018201285A1
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WIPO (PCT)
Prior art keywords
driving
batch
wire cutting
stator winding
winding machine
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PCT/CN2017/082745
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English (en)
French (fr)
Inventor
张定威
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深圳市鑫华威机电设备有限公司
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Priority to PCT/CN2017/082745 priority Critical patent/WO2018201285A1/zh
Publication of WO2018201285A1 publication Critical patent/WO2018201285A1/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/04Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines

Definitions

  • the invention relates to the technical field of a motor stator winding machine, and more particularly to a batch winding device for a stator winding machine and a method thereof.
  • the stator of the motor needs to be wound with copper wire during the production. After the winding is completed, the tangential process is required. Most of the tangential devices used at present are only used for tangent to a single copper wire, and are not suitable for mass production.
  • the technical problem to be solved by the present invention is that, in view of the above-mentioned defects of the prior art, a batch winding device for a stator winding machine capable of batch cutting a wire after winding of a motor stator is provided;
  • a method of batch tanging of a stator winding machine is also provided.
  • a batch winding device for a stator winding machine comprising a strip-shaped tangential plate and a driving device for driving the longitudinal movement of the tangential plate; wherein the surface of the tangential plate is provided with a plurality of surfaces perpendicular to the longitudinal direction of the tangential plate a V-shaped groove, and an elongated groove along the longitudinal direction of the tangential plate; the groove is provided with a rotating shaft corresponding to the V-shaped groove, and the cutter is fixedly welded with a cutter;
  • the inner wall of the groove is provided with a mounting hole for mounting the rotating shaft, the mounting hole is in communication with the side surface of the tangential plate; one end of the rotating shaft is provided with a driven wheel; and the tangential plate is provided with a plurality of the driven plates A driving wheel that rotates the moving wheel and a driving motor that drives the driving wheel.
  • the batch winding device for a stator winding machine wherein the bottom of the V-shaped groove is provided with a receiving groove that matches the shape of the copper wire.
  • stator winding machine batch tanging device wherein the driving wheel and the plurality of driven wheels are connected by a chain belt.
  • the batch winding device for a stator winding machine further includes a planetary reducer that cooperates with the drive motor; the drive wheel is fixed at an output end of the planetary reducer.
  • stator winding machine batch tanging device wherein the cutter has an arc shape, and the bending direction is consistent with the direction of the rotation tangential direction thereof.
  • a method for batch tangling of a stator winding machine which is applied to the above-mentioned batch winding device of a stator winding machine, which is implemented as follows. After the winding is completed, the driving device drives the tangential rod to ascend to the copper wire and slides into the V-shaped The bottom of the slot, and then the driving motor operates to drive the rotating shaft to rotate, thereby driving the cutter to perform tangential cutting.
  • the utility model has the beneficial effects that after the winding is completed, the driving device drives the tangential rod to the copper wire to slide into the bottom of the V-shaped groove, and then the driving motor runs to rotate the rotating shaft, thereby driving the cutter to perform tangential cutting, and the batch tangling effect is good, saving Cost, and no additional equipment is required to locate or fix the copper wire; the overall structure is simple and the cost is low.
  • FIG. 1 is a schematic structural view of a batch winding device for a stator winding machine according to a preferred embodiment of the present invention
  • FIG. 2 is a side view of a batch splicing device for a stator winding machine in accordance with a preferred embodiment of the present invention.
  • a sequential winding device for a stator winding machine includes a long strip cutting plate 1 and a driving device for driving the longitudinal movement of the tangent plate 1 (not shown);
  • the upper surface of the tangential plate 1 is provided with a plurality of V-shaped grooves 10 perpendicular to the longitudinal direction of the tangential plate 1, and elongated grooves 11 along the longitudinal direction of the tangential plate 1; the grooves 11 are provided with the V-shaped grooves 10
  • the rotating shaft 110 is fixedly welded with a cutter 111; the inner wall of the groove 11 is provided with a mounting hole 112 for mounting the rotating shaft 110, and the mounting hole 112 is connected with the side surface of the tangential plate 1;
  • the rotating shaft 110 is provided with a driven wheel 113 at one end.
  • the tangential plate 1 is provided with a driving wheel 12 for driving the rotation of the plurality of driven wheels 113 and a driving motor 13 for driving the driving wheel 12; after the winding is completed, the driving device (not shown) drives the tangential rod 1 to the copper wire to slide
  • the V-shaped slot 10 is inserted into the bottom of the V-shaped slot 10, and the driving motor 13 is driven to rotate the rotating shaft 110, thereby driving the cutter 111 to perform tangential cutting, which has good batch cutting effect, saves cost, and requires no additional equipment for positioning or fixing the copper wire; the overall structure is simple. low cost.
  • the bottom of the V-groove 10 is provided with a receiving groove 100 matching the shape of the copper wire to avoid jumpers during cutting.
  • the driving wheel 12 and the plurality of driven wheels 113 are connected by a chain belt (not shown); the transmission structure is simple, the stability is strong, and the cost is low.
  • a planetary reducer 14 is also included, which is coupled to the drive motor 13; the drive wheel 12 is fixed at the output end of the planetary reducer 14; the range of models available for the drive motor 13 is expanded by the planetary reducer 14 while increasing The output torque is also stable for thicker copper wires.
  • the cutter 111 has an arc shape, and the bending direction is consistent with the direction of the tangential direction of the rotation, so that the cutter 111 and the V-groove 10 preferentially lock the copper wire during the tangential cutting to prevent it from being squeezed out.
  • V-groove 10 ensures tangential stability.
  • a batch winding method for a stator winding machine which uses the above-mentioned stator winding machine batch tanging device, as shown in FIG. 1 and FIG. 2, the implementation method is as follows.
  • the driving device (not shown) drives the tangential line.
  • the rod 1 is advanced to the copper wire and slides into the bottom of the V-shaped groove 10, and the driving motor 13 is driven to rotate the rotating shaft 110, thereby driving the cutter 111 to perform tangential cutting.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

一种定子绕线机批量切线装置,包括长条形切线板(1)和驱动切线板(1)纵向运动的驱动装置;切线板(1)上表面设置有与切线板(1)长度方向垂直的多个V型槽(10),和沿切线板(1)长度方向的长条形凹槽(11);凹槽(11)内设置有与V型槽(10)一一对应的转轴(110),转轴(110)上固定焊接有切刀(111);凹槽(11)内壁设置有安装转轴(110)的安装孔(112),安装孔(112)与切线板(1)侧表面连通;转轴(110)一端端部设置有从动轮(113);切线板(1)上设置有带动多个从动轮(113)转动的主动轮(12)和驱动主动轮(12)的驱动电机(13);绕线完毕后,驱动装置带动切线板(1)上行至铜线滑入V型槽(10)底部,而后驱动电机(13)运行带动转轴(110)转动,进而带动切刀(111)进行切线,批量切线效果好,节约了成本,且无需额外设备对铜线进行定位或固定;整体结构简单,成本低。

Description

一种定子绕线机批量切线装置及其方法 技术领域
本发明涉及电机定子绕线机技术领域,更具体地说,涉及一种定子绕线机批量切线装置及其方法。
背景技术
电机定子在生产时需要进行缠绕铜线,缠绕完成后需要进行切线工序;目前使用的切线装置,大都只针对单一铜线进行切线,不适用于批量生产。
技术问题
本发明要解决的技术问题在于,针对现有技术的上述缺陷,提供一种能对电机定子绕线结束后批量切线的定子绕线机批量切线装置;
还提供了一种定子绕线机批量切线方法。
技术解决方案
本发明解决其技术问题所采用的技术方案是:
构造一种定子绕线机批量切线装置,包括长条形切线板和驱动所述切线板纵向运动的驱动装置;其中,所述切线板上表面设置有与所述切线板长度方向垂直的多个V型槽,和沿所述切线板长度方向的长条形凹槽;所述凹槽内设置有与所述V型槽一一对应的转轴,所述转轴上固定焊接有切刀;所述凹槽内壁设置有安装所述转轴的安装孔,所述安装孔与所述切线板侧表面连通;所述转轴一端端部设置有从动轮;所述切线板上设置有带动多个所述从动轮转动的主动轮和驱动所述主动轮的驱动电机。
本发明所述的定子绕线机批量切线装置,其中,所述V型槽底部设置有与铜线形状匹配的容纳槽。
本发明所述的定子绕线机批量切线装置,其中,所述主动轮和多个所述从动轮通过链带连接。
本发明所述的定子绕线机批量切线装置,其中,还包括与所述驱动电机配合的行星减速机;所述主动轮固定在所述行星减速机输出端。
本发明所述的定子绕线机批量切线装置,其中,所述切刀呈弧形,且弯曲方向与其转动切线方向一致。
一种定子绕线机批量切线方法,应用上述的定子绕线机批量切线装置,其实现方法如下,绕线完毕后,所述驱动装置带动所述切线杆上行至铜线滑入所述V型槽底部,而后所述驱动电机运行带动所述转轴转动,进而带动所述切刀进行切线。
有益效果
本发明的有益效果在于:绕线完毕后,驱动装置带动切线杆上行至铜线滑入V型槽底部,而后驱动电机运行带动转轴转动,进而带动切刀进行切线,批量切线效果好,节约了成本,且无需额外设备对铜线进行定位或固定;整体结构简单,成本低。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将结合附图及实施例对本发明作进一步说明,下面描述中的附图仅仅是本发明的部分实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图:
图1是本发明较佳实施例的定子绕线机批量切线装置结构示意图;
图2是本发明较佳实施例的定子绕线机批量切线装置侧视图。
本发明的实施方式
为了使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例是本发明的部分实施例,而不是全部实施例。基于本发明的实施例,本领域普通技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例,都属于本发明的保护范围。
本发明较佳实施例的定子绕线机批量切线装置,如图1所示,同时参阅图2,包括长条形切线板1和驱动切线板1纵向运动的驱动装置(图中未显示);切线板1上表面设置有与切线板1长度方向垂直的多个V型槽10,和沿切线板1长度方向的长条形凹槽11;凹槽11内设置有与V型槽10一一对应的转轴110,转轴110上固定焊接有切刀111;凹槽11内壁设置有安装转轴110的安装孔112,安装孔112与切线板1侧表面连通;转轴110一端端部设置有从动轮113;切线板1上设置有带动多个从动轮113转动的主动轮12和驱动主动轮12的驱动电机13;绕线完毕后,驱动装置(图中未显示)带动切线杆1上行至铜线滑入V型槽10底部,而后驱动电机13运行带动转轴110转动,进而带动切刀111进行切线,批量切线效果好,节约了成本,且无需额外设备对铜线进行定位或固定;整体结构简单,成本低。
如图1和图2所示,V型槽10底部设置有与铜线形状匹配的容纳槽100,避免在切割时出现跳线情况。
如图1和图2所示,主动轮12和多个从动轮113通过链带(图中未显示)连接;传动结构简单,稳定性强,成本低。
如图1所示,还包括与驱动电机13配合的行星减速机14;主动轮12固定在行星减速机14输出端;通过行星减速机14扩大了驱动电机13可选用的型号范围,同时增大了输出力矩,对较粗的铜线也能稳定切割。
如图1和图2所示,切刀111呈弧形,且弯曲方向与其转动切线方向一致,便于在切线时切刀111与V型槽10优先对铜线进行锁定,防止其受挤压跳出V型槽10,保证切线稳定性。
一种定子绕线机批量切线方法,应用上述的定子绕线机批量切线装置,如图1和图2所示,其实现方法如下,绕线完毕后,驱动装置(图中未显示)带动切线杆1上行至铜线滑入V型槽10底部,而后驱动电机13运行带动转轴110转动,进而带动切刀111进行切线。
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。

Claims (6)

  1. 一种定子绕线机批量切线装置,包括长条形切线板和驱动所述切线板纵向运动的驱动装置;其特征在于,所述切线板上表面设置有与所述切线板长度方向垂直的多个V型槽,和沿所述切线板长度方向的长条形凹槽;所述凹槽内设置有与所述V型槽一一对应的转轴,所述转轴上固定焊接有切刀;所述凹槽内壁设置有安装所述转轴的安装孔,所述安装孔与所述切线板侧表面连通;所述转轴一端端部设置有从动轮;所述切线板上设置有带动多个所述从动轮转动的主动轮和驱动所述主动轮的驱动电机。
  2. 根据权利要求1所述的定子绕线机批量切线装置,其特征在于,所述V型槽底部设置有与铜线形状匹配的容纳槽。
  3. 根据权利要求1所述的定子绕线机批量切线装置,其特征在于,所述主动轮和多个所述从动轮通过链带连接。
  4. 根据权利要求1所述的定子绕线机批量切线装置,其特征在于,还包括与所述驱动电机配合的行星减速机;所述主动轮固定在所述行星减速机输出端。
  5. 根据权利要求1所述的定子绕线机批量切线装置,其特征在于,所述切刀呈弧形,且弯曲方向与其转动切线方向一致。
  6. 一种定子绕线机批量切线方法,应用权利要求1-5任一所述的定子绕线机批量切线装置,其特征在于,实现方法如下,绕线完毕后,所述驱动装置带动所述切线杆上行至铜线滑入所述V型槽底部,而后所述驱动电机运行带动所述转轴转动,进而带动所述切刀进行切线。
PCT/CN2017/082745 2017-05-02 2017-05-02 一种定子绕线机批量切线装置及其方法 WO2018201285A1 (zh)

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Publication number Priority date Publication date Assignee Title
WO2004000707A1 (en) * 2002-06-24 2003-12-31 Maillefer S.A. Spooling apparatus
CN104201844A (zh) * 2014-09-19 2014-12-10 合肥凯邦电机有限公司 定子绕线机的切线装置
CN204408125U (zh) * 2015-03-26 2015-06-17 胜利油田华滨福利机电有限责任公司 一种可电动升降的电动机割线机
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