WO2018197476A1 - Collecteurs pour l'enrichissement de phosphate provenant de minerais contenant du phosphate - Google Patents
Collecteurs pour l'enrichissement de phosphate provenant de minerais contenant du phosphate Download PDFInfo
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- WO2018197476A1 WO2018197476A1 PCT/EP2018/060455 EP2018060455W WO2018197476A1 WO 2018197476 A1 WO2018197476 A1 WO 2018197476A1 EP 2018060455 W EP2018060455 W EP 2018060455W WO 2018197476 A1 WO2018197476 A1 WO 2018197476A1
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- 229910019142 PO4 Inorganic materials 0.000 title claims abstract description 189
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 title claims abstract description 113
- 239000010452 phosphate Substances 0.000 title claims abstract description 113
- 239000000203 mixture Substances 0.000 claims abstract description 232
- 235000021317 phosphate Nutrition 0.000 claims abstract description 187
- 238000000034 method Methods 0.000 claims abstract description 99
- 230000008569 process Effects 0.000 claims abstract description 83
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims abstract description 76
- 238000005188 flotation Methods 0.000 claims description 184
- 150000001298 alcohols Chemical class 0.000 claims description 77
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 54
- 239000000194 fatty acid Substances 0.000 claims description 54
- 229930195729 fatty acid Natural products 0.000 claims description 54
- 125000004432 carbon atom Chemical group C* 0.000 claims description 52
- 150000004665 fatty acids Chemical class 0.000 claims description 50
- 239000002736 nonionic surfactant Substances 0.000 claims description 31
- 239000012535 impurity Substances 0.000 claims description 24
- -1 alkyl ether sulfates Chemical class 0.000 claims description 22
- 235000021122 unsaturated fatty acids Nutrition 0.000 claims description 21
- 150000004670 unsaturated fatty acids Chemical class 0.000 claims description 21
- 229920006395 saturated elastomer Polymers 0.000 claims description 20
- 150000004671 saturated fatty acids Chemical class 0.000 claims description 20
- 239000004094 surface-active agent Substances 0.000 claims description 19
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 18
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 13
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims description 13
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims description 13
- 239000005642 Oleic acid Substances 0.000 claims description 13
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 13
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims description 13
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 13
- 235000003441 saturated fatty acids Nutrition 0.000 claims description 13
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 claims description 12
- 239000003945 anionic surfactant Substances 0.000 claims description 12
- FSYKKLYZXJSNPZ-UHFFFAOYSA-N sarcosine Chemical compound C[NH2+]CC([O-])=O FSYKKLYZXJSNPZ-UHFFFAOYSA-N 0.000 claims description 12
- XOAAWQZATWQOTB-UHFFFAOYSA-N taurine Chemical compound NCCS(O)(=O)=O XOAAWQZATWQOTB-UHFFFAOYSA-N 0.000 claims description 12
- 239000003784 tall oil Substances 0.000 claims description 11
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 9
- 239000011593 sulfur Substances 0.000 claims description 9
- 229910052717 sulfur Inorganic materials 0.000 claims description 9
- 229960000878 docusate sodium Drugs 0.000 claims description 8
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical compound [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 claims description 8
- BCFOOQRXUXKJCL-UHFFFAOYSA-N 4-amino-4-oxo-2-sulfobutanoic acid Chemical class NC(=O)CC(C(O)=O)S(O)(=O)=O BCFOOQRXUXKJCL-UHFFFAOYSA-N 0.000 claims description 7
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 7
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 7
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical class OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 claims description 7
- 150000008051 alkyl sulfates Chemical class 0.000 claims description 7
- 230000003750 conditioning effect Effects 0.000 claims description 7
- 239000003607 modifier Substances 0.000 claims description 7
- 108090000765 processed proteins & peptides Proteins 0.000 claims description 7
- 102000004196 processed proteins & peptides Human genes 0.000 claims description 7
- 239000011347 resin Substances 0.000 claims description 7
- 229920005989 resin Polymers 0.000 claims description 7
- 150000004760 silicates Chemical class 0.000 claims description 7
- 239000004471 Glycine Substances 0.000 claims description 6
- 108010077895 Sarcosine Proteins 0.000 claims description 6
- 150000001413 amino acids Chemical class 0.000 claims description 6
- 229960002449 glycine Drugs 0.000 claims description 6
- 229940043230 sarcosine Drugs 0.000 claims description 6
- 229960003080 taurine Drugs 0.000 claims description 6
- 239000012190 activator Substances 0.000 claims description 5
- 238000010979 pH adjustment Methods 0.000 claims description 4
- 239000000306 component Substances 0.000 description 246
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical class CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 30
- 239000000047 product Substances 0.000 description 24
- 238000007046 ethoxylation reaction Methods 0.000 description 17
- 229910052500 inorganic mineral Inorganic materials 0.000 description 16
- 239000011707 mineral Substances 0.000 description 16
- 235000010755 mineral Nutrition 0.000 description 16
- 238000009291 froth flotation Methods 0.000 description 15
- 239000000463 material Substances 0.000 description 15
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 11
- 239000012141 concentrate Substances 0.000 description 9
- 238000011084 recovery Methods 0.000 description 9
- 239000002002 slurry Substances 0.000 description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 8
- 238000012545 processing Methods 0.000 description 8
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 description 7
- 125000003545 alkoxy group Chemical group 0.000 description 6
- 229910052586 apatite Inorganic materials 0.000 description 6
- 239000003153 chemical reaction reagent Substances 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 235000011007 phosphoric acid Nutrition 0.000 description 5
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 4
- 230000001143 conditioned effect Effects 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 239000003337 fertilizer Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000011435 rock Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229910021532 Calcite Inorganic materials 0.000 description 3
- 235000010469 Glycine max Nutrition 0.000 description 3
- 244000068988 Glycine max Species 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 150000002191 fatty alcohols Chemical class 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- 150000003871 sulfonates Chemical class 0.000 description 3
- 235000013311 vegetables Nutrition 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- XFRVVPUIAFSTFO-UHFFFAOYSA-N 1-Tridecanol Chemical class CCCCCCCCCCCCCO XFRVVPUIAFSTFO-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 2
- 235000019484 Rapeseed oil Nutrition 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000010908 decantation Methods 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 2
- 239000002367 phosphate rock Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910052604 silicate mineral Inorganic materials 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 235000011149 sulphuric acid Nutrition 0.000 description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 description 2
- 239000008158 vegetable oil Substances 0.000 description 2
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 1
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 1
- XILIYVSXLSWUAI-UHFFFAOYSA-N 2-(diethylamino)ethyl n'-phenylcarbamimidothioate;dihydrobromide Chemical compound Br.Br.CCN(CC)CCSC(N)=NC1=CC=CC=C1 XILIYVSXLSWUAI-UHFFFAOYSA-N 0.000 description 1
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 1
- QLPFHUNWDJSCFF-UHFFFAOYSA-N 3-propylheptan-2-ol Chemical compound CCCCC(C(C)O)CCC QLPFHUNWDJSCFF-UHFFFAOYSA-N 0.000 description 1
- JBYXPOFIGCOSSB-GOJKSUSPSA-N 9-cis,11-trans-octadecadienoic acid Chemical compound CCCCCC\C=C\C=C/CCCCCCCC(O)=O JBYXPOFIGCOSSB-GOJKSUSPSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000004435 Oxo alcohol Substances 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 125000003158 alcohol group Chemical group 0.000 description 1
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000008293 association colloid Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 125000004106 butoxy group Chemical group [*]OC([H])([H])C([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229940108924 conjugated linoleic acid Drugs 0.000 description 1
- 238000005100 correlation spectroscopy Methods 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- JHAYEQICABJSTP-UHFFFAOYSA-N decoquinate Chemical group N1C=C(C(=O)OCC)C(=O)C2=C1C=C(OCC)C(OCCCCCCCCCC)=C2 JHAYEQICABJSTP-UHFFFAOYSA-N 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 230000001815 facial effect Effects 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 229910052587 fluorapatite Inorganic materials 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000000727 fraction Substances 0.000 description 1
- 238000002290 gas chromatography-mass spectrometry Methods 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 125000004115 pentoxy group Chemical group [*]OC([H])([H])C([H])([H])C([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000002686 phosphate fertilizer Substances 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- YLQLIQIAXYRMDL-UHFFFAOYSA-N propylheptyl alcohol Chemical compound CCCCCC(CO)CCC YLQLIQIAXYRMDL-UHFFFAOYSA-N 0.000 description 1
- LVTJOONKWUXEFR-FZRMHRINSA-N protoneodioscin Natural products O(C[C@@H](CC[C@]1(O)[C@H](C)[C@@H]2[C@]3(C)[C@H]([C@H]4[C@@H]([C@]5(C)C(=CC4)C[C@@H](O[C@@H]4[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@@H](O)[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@H](CO)O4)CC5)CC3)C[C@@H]2O1)C)[C@H]1[C@H](O)[C@H](O)[C@H](O)[C@@H](CO)O1 LVTJOONKWUXEFR-FZRMHRINSA-N 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 229940080272 sodium coco-sulfate Drugs 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 229940057950 sodium laureth sulfate Drugs 0.000 description 1
- SXHLENDCVBIJFO-UHFFFAOYSA-M sodium;2-[2-(2-dodecoxyethoxy)ethoxy]ethyl sulfate Chemical compound [Na+].CCCCCCCCCCCCOCCOCCOCCOS([O-])(=O)=O SXHLENDCVBIJFO-UHFFFAOYSA-M 0.000 description 1
- 239000008137 solubility enhancer Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- CSMFSDCPJHNZRY-UHFFFAOYSA-N sulfuric acid monodecyl ester Natural products CCCCCCCCCCOS(O)(=O)=O CSMFSDCPJHNZRY-UHFFFAOYSA-N 0.000 description 1
- 239000010435 syenite Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- JSPLKZUTYZBBKA-UHFFFAOYSA-N trioxidane Chemical class OOO JSPLKZUTYZBBKA-UHFFFAOYSA-N 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/02—Froth-flotation processes
- B03D1/021—Froth-flotation processes for treatment of phosphate ores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/001—Flotation agents
- B03D1/004—Organic compounds
- B03D1/0043—Organic compounds modified so as to contain a polyether group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/001—Flotation agents
- B03D1/004—Organic compounds
- B03D1/008—Organic compounds containing oxygen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/001—Flotation agents
- B03D1/004—Organic compounds
- B03D1/012—Organic compounds containing sulfur
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D2201/00—Specified effects produced by the flotation agents
- B03D2201/02—Collectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D2203/00—Specified materials treated by the flotation agents; Specified applications
- B03D2203/02—Ores
- B03D2203/04—Non-sulfide ores
- B03D2203/06—Phosphate ores
Definitions
- the present invention relates to a collector composition for beneficiation of phosphates from phosphate containing ores, their use in flotation processes and to a method for beneficiation of phosphates using said collector composition.
- a majority of phosphate fertilizer supply is produced by processing sedimentary phosphate ores.
- the global depletion of easily accessible high-grade phosphate deposits leads to a rising demand of beneficiation technologies in phosphate ore processing, in order to make low-grade phosphate rock accessible as phosphate source.
- the phosphate containing ores are processed to achieve an apatite concentrate, which is further processed to phosphoric acid and then into fertilizers.
- flotation processes either direct and/or reverse flotation processes are applied for the beneficiation of phosphate containing ores and often several flotation stages are required.
- the froth flotation as separation technology in principle makes use of differences in hydrophobicity between the valuable desired material and the waste gangue impuri- ties.
- the type of phosphate deposit affects the flotation performance.
- the desired phosphate concentration can be achieved by flotation of silicate impurities from the finely ground phosphate containing ores (reverse flotation) when the gangue impurities essentially consist of siliceous materials.
- beneficiation of phosphate ores by separation of carbonate from phosphate presents especial difficulties since it requires a reagent selective between two chemically similar surfaces (apatite vs. calcite) (H. Sis et al., Minerals Engineering, 16 (2003) 577 - 585).
- the main primary collectors are based on partly unsaturated fatty acids (C12-C18), which are employed at pH 4-5, with phosphoric acid as depressant. Since fatty acids are badly soluble in water at that pH, secondary collectors are used, typically anionic or nonionic surfactants, to improve selectivity and recovery.
- Surfactants are amphiphilic interface-active compounds which comprise a hydrophobic molecular moiety and also a hydrophilic molecular moiety and, in addition, can have charged and uncharged groups. Surfactants are orientedly absorbed at interfaces and thereby reduce the inter- facial tension so that these can form, in solution, association colloids above the critical micelle- formation concentration, meaning that substances which are per se water-insoluble are solubil- ized. On account of these properties, surfactants are used, for example, for wetting such as fibers or hard surfaces. Typical files of application are detergents and cleaners for textiles and leather, as formulation of paints and coatings and also for example in the flotation process of non-sulfidic ores.
- a secondary collector on flotation performance is crit- ical due to the low solubility and limited self-emulsification ability of fatty acids at low pH, which in turn is required to achieve selectivity between carbonates and phosphates (e.g. calcite and apatite).
- a common class of high performance flotation additives for phosphate beneficiation are alkyl phenol ethoxylates (APEOs), powerful emulsifying additives with a hazardous environmental profile whose application is restricted or banned in many jurisdictions.
- APEOs alkyl phenol ethoxylates
- Other suitable second- ary collectors are sulfonate compounds. With these compounds a typical P2O5 grade of up to 30 wt% can be achieved starting with a typical sedimentary ore containing approx.
- P2O5 content 15 to 20 wt% P2O5.
- P2O5 content larger than 30 % is often required.
- Nonionic surfactants based on alkoxylated alcohols as secondary collector are commonly not able to achieve the desired selectivity.
- WO 2010070088 describes mixtures of surfactants comprising branched short-chained and branched long-chained components, which are alkoxylation products of alkanols.
- the short- chained alkanols contain 8 to 12 carbon atoms, C2-10 alkoxy groups and a degree of branching of at least 1.
- the long-chained alkanols contain 15 to 19 carbon atoms, C2-10 alkoxy groups and a degree of branching of at least 2.5.
- US 86571 18 discloses a collector for the separation of phosphate by flotation of carbonates contained in non-sulfurous minerals, particularly phosphoric rock, preferably apatite.
- the collector comprises phosphoric ester.
- WO 2016041916 discloses the use of branched fatty alcohol-based compounds selected from the group of fatty alcohols with 12-16 carbon atoms having a degree of branching of 1 -3, and their alkoxylates with a degree of ethoxylation of up to 3, as secondary collector for the froth flotation of non-sulfidic ores in combination with a primary collector selected from the group of am- photeric and anionic surface-active compounds. The use for reverse flotation is not disclosed.
- EP 0270933 discloses the use of branched fatty alcohols and their alkoxylates.
- the described compositions in EP 0270933 are only suitable to achieve a grade of less than 31 % which may cause problems because of high dosing.
- collector compositions of the present invention are at least binary or ternary compositions that are suitable for direct and/or reverse flotation processes, show increased selectivity, offer the possibility of dose reduction and can be used for beneficiation of phosphate from phosphate containing ores.
- the process for flotation enables short process times and overcomes the disadvantages known in the art.
- the problem is solved by the features of the independent claims. Preferred embodiments of the present invention are provided by the dependent claims.
- the invention therefore relates to a collector composition for beneficiation of phosphates from phosphate containing ores comprising
- component A comprises saturated or unsaturated fatty acids or derivatives thereof having 12 to 22 carbon atoms
- component B comprises non-ionic surfactants comprising alkoxylated branched alcohols
- component C comprises non-ionic surfactants or anionic surfactants comprising alkoxylated branched alcohols or sulfur-containing surfactants, and wherein the component C is different to component B.
- the component A is selected from the group consisting of a saturated or unsaturated fatty acid with 12 to 22 carbon atoms or mixtures thereof, a fatty acid blend with > 90% C16-C18 fatty acids and with an average unsaturation degree of 0.5-3, oleic acid, tall oil, resins, fatty acid peptides of the formula Cn-iHbn-iCO-NH-R with R being a residue of natural or artificial amino acids comprising glycine, sarcosine or taurine.
- the alkoxylated branched alcohols of component B comprise alcohols with 9 to 18 carbon atoms.
- the degree of alkoxylation of component B is in the range of 0.1 to 15.
- the degree of alkoxylation of the branched alkoxylated alcohol of component C is in the range of 1 to 30.
- the degree of branching of the alkoxylated branched alcohols of component B and/or component C is in average in the range of 1 to 5.
- the HLB value of component B is in average in the range of 5 to 15.
- the HLB value of component C is in average in the range of 8 to 18.
- the amount of component A in weight-% (wt%) in relation to the total collector composition is in the range from 50 wt% to 99.9 wt%. In a preferred embodiment the amount of component B in weight-% (wt%) in relation to the total collector composition is in the range from 0.1 wt% to 50 wt%.
- the amount of component C in weight-% (wt%) in relation to the total collector composition is in the range from 0.1 wt% to 40 wt%.
- the collector composition comprises one or more modifiers and/or one or more frothers and/or one or more depressants.
- a further aspect of the invention relates to the use of a collector composition for beneficiation of phosphates from phosphate containing ores, wherein the collector composition comprises i. a component A, and
- component A comprises saturated or unsaturated fatty acids or derivatives thereof having 12 to 22 carbon atoms
- component B comprises non-ionic surfactants comprising alkoxylated branched alcohols.
- the collector composition is used for beneficiation of phosphates from phosphate containing ores, wherein the collector composition comprises
- component A comprises saturated or unsaturated fatty acids or derivatives thereof having 12 to 22 carbon atoms
- component B comprises non-ionic surfactants com- prising alkoxylated branched alcohols
- component C comprises non-ionic surfactants or anionic surfactants comprising alkoxylated branched alcohols or sulfur-containing surfactants, and wherein the component C is different to component B.
- the collector composition is used for direct flotation of phosphates by collecting phosphate in the froth.
- the collector composition is used for reverse flotation of phosphates by collection of impurities from phosphate containing ores in the froth. In a preferred embodiment the collector composition is used for beneficiation of phosphates by flotation from sedimentary phosphate containing ores and/or from igneous phosphate containing ores.
- the collector composition is used for beneficiation of phosphates from phosphate containing ores, wherein the component A is selected from the group consisting of a saturated or unsaturated fatty acid having 12 to 22 carbon atoms or mixtures thereof, a fatty acid blend with > 90% Ci6 to Cie fatty acids with an unsaturation degree of 0.5 to 3, oleic acid, tall oil, resins, fatty acid peptides of the formula Cn-iHbn-iCO-NH-R with R being a residue of natural or artificial amino acids comprising glycine, sarcosine or taurine.
- the component A is selected from the group consisting of a saturated or unsaturated fatty acid having 12 to 22 carbon atoms or mixtures thereof, a fatty acid blend with > 90% Ci6 to Cie fatty acids with an unsaturation degree of 0.5 to 3, oleic acid, tall oil, resins, fatty acid peptides of the formula Cn-iHbn-iCO-NH-R with R being
- the collector composition is used for beneficiation of phosphates from phosphate containing ores, wherein the alkoxylated branched alcohols of component B comprise alcohols having 9 to 18 carbon atoms.
- the collector composition is used for beneficiation of phosphates from phosphate containing ores, wherein the degree of alkoxylation of component B is in the range of 0.1 to 15.
- the collector composition is used for beneficiation of phosphates from phosphate containing ores, wherein the degree of alkoxylation of the branched alkoxylated alcohol of component C is in the range of 1 to 30. In a preferred embodiment the collector composition is used for beneficiation of phosphates from phosphate containing ores, wherein the degree of branching of the alkoxylated branched alcohols of component B and/or component C is in average in the range of 1 to 5.
- the collector composition is used for beneficiation of phosphates from phosphate containing ores, wherein the HLB value of component B is in average in the range of 5 to 15.
- the collector composition is used for beneficiation of phosphates from phosphate containing ores, wherein the HLB value of component C is in average in the range of 8 to 18.
- the collector composition is used for beneficiation of phosphates from phosphate containing ores, wherein the amount of component A in weight-% (wt%) in relation to the total collector composition is in the range from 50 wt% to 99.9 wt%.
- the collector composition is used for beneficiation of phosphates from phosphate containing ores, wherein the amount of component B in weight-% (wt%) in relation to the total collector composition is in the range from 0.1 wt% to 50 wt %. In a preferred embodiment the collector composition is used for beneficiation of phosphates from phosphate containing ores, wherein the amount of component C in weight-% (wt%) in relation to the total collector composition is in the range from 0.1 wt% to 40 wt%.
- the invention further relates to a flotation process for beneficiation of phosphates from phosphate containing ores comprising the collector composition of the present invention.
- the phosphate containing ores are pretreated to remove silicates.
- one or more modifiers and/or one or more frothers and/or one or more depressants are used.
- component A comprises saturated or unsaturated fatty acids or derivatives thereof having 12 to 22 carbon atoms
- component B comprises non-ionic surfactants comprising alkoxylated branched alcohols
- component C comprises non-ionic surfac- tants or anionic surfactants comprising alkoxylated branched alcohols or sulfur-containing surfactants, and wherein the component C is different to component B.
- the component A is selected from the group consisting of a saturated or unsaturated fatty acid having 12 to 22 carbon atoms or mixtures thereof, a fatty acid blend with > 90% Ci6 to Cie fatty acids with an unsaturation degree of 0.5 to 3, oleic acid, tall oil, resins, fatty acid peptides of the formula Cn-i H2n-iCO-NH-R with R being a residue of natural or artificial amino acids comprising glycine, sarcosine or taurine.
- the alkox- ylated branched alcohols of component B comprise alcohols having 9 to 18 carbon atoms.
- the degree of alkoxylation of component B is in the range of 0.1 to 15.
- the degree of alkoxylation of the branched alkoxylated alcohol of component C is in the range of 1 to 30.
- the degree of branching of the alkoxylated branched alcohols of component B and/or component C is in average in the range of 1 to 5.
- the HLB value of component B is in average in the range of 5 to 15.
- the HLB value of component C is in average in the range of 8 to 18.
- the amount of component A in weight-% (wt%) in relation to the total collector composition is in the range from 50 wt% to 99.9 wt%.
- the amount of component B in weight-% (wt%) in relation to the total collector composition is in the range from 0.1 wt% to 50 wt %.
- the amount of component C in weight-% (wt%) in relation to the total collector composition is in the range from 0.1 wt% to 40 wt%.
- the collector composition comprises in weight-% (wt%) in relation to the total collector composition an amount of 60 wt% to 75 wt% of component A and an amount of 5 wt% to 35 wt% of component B and an amount of 5 wt% to 20 wt% of component C.
- the collector composition comprises in weight-% (wt%) in relation to the total collector composition an amount of 60 wt% to 75 wt% of component A and an amount of 5 wt% to 35 wt% of component B and an amount of 5 wt% to 20 wt% of component C.
- component A is a saturated or unsaturated fatty acid or derivative thereof having 12 to 22 carbon atoms or mixtures thereof
- component B is a non-ionic surfactant comprising alkoxylated branched alcohols
- component C is a non-ionic surfactant or anionic surfactant comprising alkoxylated branched alcohols or sulfur-containing surfactants, and wherein the component C is different to component B.
- the component A in particular falls under the term "primary collector", the component B and/or C in particular falls under the term "secondary collector”.
- alcohol alkoxylates containing branched alcohol moieties with a branching degree of at least 1 are significantly more suitable to achieve high selectivity in froth flotation for beneficiation of phosphates when used as surfactant in combination with fatty acids. This can be achieved by using the non-ionic surfactants alone or as a blend with sulfonate emulsifiers.
- a further advantage of the present invention is that for example the use of a combination of two different components A and B in reverse phosphate flotation makes phosphate containing sedimentary ores accessible to phosphate beneficiation processes. Furthermore, it is an advantage that a ternary collector composition comprising at least the components A, B and C can effi- ciently be used for direct and/or reverse flotation of phosphate containing ores in order to increase the flotation selectivity and/or recovery. In particular surprising was that a combination of two different non-ionic surfactants as collectors (components B and C) in reverse phosphate flotation leads to improved grades of P2O5.
- non-ionic surfactants components B and C
- collectors are suitable for direct and/or reverse flotation and improves the flotation performance with regard to improved grades and/or recoveries of P2O5.
- components B and C two non-ionic surfactants for the flotation of igneous and/or sedimentary phosphate ores leads to improved grades of P 2 0 5 .
- phosphoric rock or "phosphoric ore” relates to the ore sources, which in particular comprises phosphates.
- Phosphates are the desired or valuable material or mineral, which can be part of sedimentary phosphate deposits or igneous phosphate deposits.
- Phosphate rock or “phosphoric ore” falls under the general term of "non-sulfidic ores”.
- Impurities relates to undesired material or mineral as component in phosphoric rock.
- the undesired material is also named gangue or waste.
- Impurities may comprise for example carbonates (e.g. calcite, dolomite), silicates, and/or scheelite.
- Impurities can also comprise silicate minerals such as quartz, feldspar or syenite minerals, layered silicates (micas, clays) or organic materials.
- the typical composition of phosphates preferably comprises different subtypes of apatite structure, such as for example fluoroapatite, hydroxoapatite, car- bonatoapatite, chloroapatite or their combinations, also known as frankolyte.
- the term "flotation” relates to the separation of minerals based on differences in their hydrophobicity and their different ability to adhere or attach to air bubbles.
- Aim of flotation as mineral processing operation is to selectively separate certain materials.
- the flotation is used for beneficiation of phosphates from phosphate containing ores.
- Flotation comprises froth flotation methods like for example direct flotation or reverse flotation.
- Direct flotation of phosphates refers to methods where in particular phosphates are collected in the froth and the impurities remain in the slurry.
- Reverse flotation or inverse flotation of phosphates relates to methods where the impurities as undesired materials are collected in the froth and the phosphates remain in the slurry as cell product.
- reverse flotation of phosphates is similar to direct flotation of carbonates.
- Cell product has the similar meaning as cell underflow or slurry and means the product remaining in the cell in particular in reverse flotation processes.
- Froth product means the product obtained in the froth in particular in direct flotation processes.
- concentration has the meaning of flotation product and refers to the material obtained as cell product (valuable material) in reverse flotation processes as well as to froth product as the material obtained in the froth (valuable material) in direct flotation processes.
- tailings or flotation tailings is understood economically and means the undesired product, impuri- ties which are removed in direct or reverse flotation processes.
- collector relates to substances with the ability to adsorb to an ore particle and to make the ore particle hydrophobic in order to enable that the ore particles can attach to air bubbles during flotation.
- the collector may comprise for example at least one or two or three different collectors.
- a collector composition may comprise collector components which are named for example primary, secondary, ternary collector and can influence the collector composition properties.
- a collector composition comprises in particular mixtures of fatty acids and surfactants.
- the collectors can in particular be surface active, can have emulsification properties, can act as wetting agent, can be a solubility enhancer and/or a foam or froth regulator.
- hydrophilic-lipophilic balance refers to the degree to which a substance, in particular a surfactant is hydrophilic or lipophilic.
- the HLB value is determined by calculating values for the different regions of the molecule, as for example described by Davies.
- grade relates to the content of the desired mineral or valuable or targeted material in the obtained concentrate after the enrichment via flotation.
- grade is the concentration of P2O5 obtained by the phosphate flotation process.
- the grade in particular refers to the P2O5 concentration and describes the content of P2O5 in the concentrate (w/w), particularly in the froth product at direct phosphate flotation and the content of P2O5 in the cell product in reverse phosphate flotation.
- the term "recovery” refers to the percentage of valuable material recovered af- ter the enrichment via flotation.
- grade (concentration) vs. recovery (amount) is a measure for the selectivity of froth flotation. The selectivity increases with increasing values for grade and/or recovery. With the selectivity the effectiveness / performance of the froth flotation can be described.
- degree of branching refers to the degree of branching of an alcohol which arises from the branches of the carbon backbone. For each alcohol molecule, it is defined as the number of carbon atoms which are bound to three further carbon atoms, plus two times the number of carbon atoms which are bonded to four further carbon atoms.
- the average degree of branching of an alcohol mixture arises from the sum of all degrees of branching of the individual molecules divided by the number of individual molecules.
- the degree of branching is determined, for example by means of NMR methods. This can be carried out through analysis of the carbon backbone with suitable coupling methods (COSY, DEPT, INADEQUATE), followed by a quantification via 13 C NMR with relaxation reagents. However, other NMR methods or GC-MS methods are also possible.
- the component A comprises fatty acids or derivatives thereof, for example saturated or unsaturated fatty acids with at least 12 carbon atoms.
- the fatty acids or derivatives thereof comprise 12 to 22 carbon atoms, more preferably 14 to 20 carbon atoms and most preferably 16 to 18 carbon atoms.
- a component A which comprises a fatty acid blend of 12 to 22 carbon atoms with more than 50 % C12 fatty acids.
- component A comprises a fatty acid blend with 90% or more C16 to C18 fatty acids and with an average unsaturation degree of 0.5 to 3.
- the meaning of for example "fatty acids with 12 to 22 carbon atoms" is similar to the meaning of for example "C12 to C22 fatty acids”.
- the component A is a natural product from plant or vegetable source or from animal source.
- the main source of component A besides palm oil and vegetable oils are tallow (animal) and tall oil (wood pulp side product).
- component A is a blend or mixture of fatty acids.
- the component A for example can contain different side products. Such side products may have an influence on the performance of the component A as collector in froth-flotation of non-sulfidic ores in particular during direct and/or reverse flotation of phosphates from phosphate containing ores.
- Oleic acid or a blend comprising oleic acid is a preferred substance for component A.
- Particularly preferred are also tall oil fatty acids (TOFA).
- Tall oil can be obtained as wood pulp side product.
- Tall oil comprises for example a fatty acid blend of oleic acid, linoleic acid, conjugated linoleic acid, stearic acid and for example other fatty acids and/or other components.
- Compo- nent A in particular TOFA, can comprises resins in addition to the fatty acids or the fatty acid blend.
- Component A can also comprise fatty acid ester or fatty acid peptides.
- Component A can influence the hydrophobicity of foams in froth flotation for beneficiation of phosphates from phosphate containing ores.
- Component A in particular acts as primary collector in froth flotation processes.
- component A fatty acid blends derived from, for example, soybean oil or rapeseed oil as vegetable oils.
- component A with an amount of about 70% or more of C22 fatty acids is preferred, which for example may derive from rapeseed oil.
- the component B in particular comprises non-ionic surfactants.
- component B is a branched alkoxylated alcohol. Ethoxylated isotridecanol grades are preferred as component B.
- the component B can be used as secondary collector in froth flotation of non-sulfidic ores, in particular phosphoric ores.
- component C is in particular a non-ionic surfactant or an anionic surfactant or a mixture thereof. It is further preferred that component C is a blend of non-ionic surfactants or of anionic surfactants or a mixture thereof.
- the component C can act as secondary and/or ternary collector in froth flotation of non-sulfidic ores, in particular phosphoric ore.
- component C comprises sulfonated fatty acids, dialkyl sulfosuccinates, di- or tetraalkyl sulfosuccinamates, sodium dodecyl sulfate, alkyl ether sulfates, alkyl benzenesul- fonates.
- Dioctyl sulfosuccinate is a preferred component C.
- component C are for example sulfonates or sulfates like dodecylbenzene sulfonic acid or salts thereof, sodium lauryl sulfate, sodium laureth sulfate, sodium coco sulfate, alkyl sulfates, alkyl sulfonates, petroleum sulfonates. It is further preferred that component C is a branched alkoxylated alcohol. Eth- oxylated isotridecanol grades are preferred as component C, wherein the ethoxylated isotridecanol grade of component C is in particular different to the ethoxylated isotridecanol grade of component B.
- the collector composition of the present invention comprises at least two different ethoxylated isotridecanol grades.
- the difference between component B and component C is in the degree of ethoxylation.
- component B and component C have different HLB values.
- the average number of alkoxy groups arises from the sum of all alkoxy groups of the individual molecules divided by the number of individual molecules.
- degree of alkoxylation means the average molar ratio between the molecule which gets alkoxylated (reaction with oxiran or alkyloxirans), and the selected respective (alkyl)oxirans.
- the collector composition according to the present invention comprises a component B which comprises the alkoxylation product of branched alcohols, where the alcohols have 9 to 18, preferably 10 to 17, more preferably 1 1 to 15 and most preferably 12 to 14 carbon atoms. It is in particular preferred that the alkoxylated alcohols have 13 carbon atoms.
- the component B of the collector composition can comprise only one of such alcohols, but in particular comprises a mixture of such alcohols.
- the collector composition according to the present invention comprises a component C which comprises the alkoxylation product of branched alcohols, where the alcohols have 6 to 20, preferably 8 to 18, more preferably 10 to 16 and most preferably 12 to 14 carbon atoms. It is in particular preferred that the alkoxylated alcohols have 13 carbon atoms.
- the component C of the collector composition can comprise only one of such alcohols, but in particular comprises a mixture of such alcohols.
- the degree of alkoxylation of the alcohols for the component B in the collector composition according to the present invention assumes, on average, values in the range from 0.1 to 15, preferably from 1 to 12, more preferably from 1 to 10, even more preferred from 2 to 7 and most preferably from 3 to 5. As degree of alkoxylation of the alcohols for the component B any value between these values or ranges thereof are also preferred. It is in particular preferred that the degree of alkoxylation of the alcohols for the component B is about 3, 4, 5, 6, 7, 8, 9 or 10.
- the degree of alkoxylation of the alcohols for the component C in the collector composition according to the present invention assumes, on average, values in the range from 1 to 30, preferably from 2 to 25, more preferably from 4 to 20 and most preferably from 6 to 15. It is in particular preferred that the degree of alkoxylation of the alcohols for the component C is about 7, 8, 9, 10, 1 1 , 12, 13, 14 or any value between these values or ranges thereof.
- the difference in degree of alkoxylation between component B and C in the collector composition according to the present invention assumes, on average, values in the range from 1 to 20, preferably from 1 to 16, more preferably from 2 to 14 and most preferably from 3 to 12. It is in particular preferred that the difference in degree of alkoxylation between component B and C is in the range from 4 to 10.
- the alkoxy groups are C2-Cio-alkoxy groups, for example ethoxy, propoxy, butoxy, pentoxy, hexoxy, heptoxy, octoxy, nonoxy and decoxy groups. However, preference is given to ethoxy, propoxy, butoxy, and pentoxy. Ethoxy, propoxy and butoxy groups are more preferred.
- ethoxy and propoxy groups More preferred still are ethoxy and propoxy groups. Particular preference is given to ethoxy groups. It is possible for the alkoxylation to take place in random distribution or blockwise, meaning that the aforementioned alkoxy groups - whether these are different - occur blockwise.
- the alcohol mixture of component B has an average degree of branching from 1 to 5, preferably from 1 .5 to 4.5, more preferably from 2 to 4 and most preferably from 2.5 to 3.5. It is in particular preferred that the degree of branching is about 3. It is preferred if the alcohol mixture of component C has an average degree of branching from 1 to 5, preferably from 1 .5 to 4.5, more preferably from 2 to 4 and most preferably from 2.5 to 3.5. It is in particular preferred that the degree of branching is about 3.
- the HLB value of component B is in the range of 5 to 15, preferably in the range from 6 to 14, more preferably in the range from 7 to 13 and most preferably in the range from 7.5 to 12.5.
- the HLB value of the component B is in the range of 8 to 12. Further preferred HLB value of the component B are about 8.1 , 8.2, 8.3, 8.4, 8.5, 8.6, 8.7, 8.8, 8.9, 9.0, 9.1 , 9.2, 9.3, 9.4, 9.5, 9.6, 9.7, 9.8, 9.9, 10.0, 10.1 , 10.2, 10.3, 10.4, 10.5, 10.6, 10.7, 10.8, 10.9, 1 1.0, 1 1 .1 , 1 1.2, 1 1.3, 1 1 .4, 1 1.5, 1 1.6, 1 1 .7, 1 1.8, 1 1.9 or any value between these values or ranges thereof.
- the HLB value of component C is in the range of 8 to 18, preferably in the range from 8 to 17, more preferably in the range from 8 to 16 and most preferably in the range from 8.5 to 15.5. It is in particular preferred that the H LB value of the component C is in the range of 9 to 15.
- HLB value of the component C are about 9.1 , 9.2, 9.3, 9.4, 9.5, 9.6, 9.7, 9.8, 9.9, 10.0, 10.1 , 10.2, 10.3, 10.4, 10.5, 10.6, 10.7, 10.8, 10.9, 1 1 .0, 1 1.1 , 1 1.2, 1 1 .3, 1 1 .4, 1 1.5, 1 1 .6, 1 1 .7, 1 1.8, 1 1.9, 12.0, 12.1 , 12.2, 12.3, 12.4, 12.5, 12.6, 12.7, 12.8, 12.9, 13.0, 13.1 , 13.2, 13.3, 13.4, 13.5, 13.6, 13.7, 13.8, 13.9, 14.0, 14.1 , 14.2, 14.3, 14.4, 14.5, 14.6, 14.7, 14.8, 14.9 or any value between these values or ranges thereof.
- the hydrophilic lipophilic balance (HLB) characterizing the components of the present collector composition has a massive impact on both the collector adsorption selectivity and on froth properties, ultimately affecting the flotation kinetics. It was unexpected that a combination of collec- tor components with different HLB value can effectively enhance the performance of the collector system using an environmentally friendly APEO-free additive system.
- the collector composition of the present invention in particular leads to improved flotation plant performance in both igneous and/or sedimentary phosphate ores, combining enhanced metallurgical characteristics with a reduction in reagent cost.
- compound B is an ethoxylated isotridecanol grade (branched C13 alcohol) with a degree of ethoxylation of about 3 or of about 10 and with a HLB value of about 9 or of about 13.
- compound C is an ethoxylated isotridecanol grade (branched C13 alcohol) with a degree of ethoxylation of about 10 and with a HLB value of about 13 to 14.
- the collector composition can have alkoxylation products, in which case alcohols do not have the number of carbon atoms stated above from these products. These are in particular alcohols having 1 to 7 carbon atoms, and also alcohols with more than 12 carbon atoms. However, it is preferred if this group of compounds has a weight fraction of at most 10% by weight, preferably of less than 5% by weight, based on the total weight of the collector composition.
- the component B and/or component C are used for the component B and/or component C, in the event that the alcohol has 10 carbon atoms, it is preferred that this mixture is a C10 Guerbet alcohol mixture.
- the main components are 2-propylheptanol and 5 methyl-2-propylhexanol.
- the component B and/or component C consists to at least 90%, preferably 95%, of such mixture.
- a modifier is added in addition to the collec- tor composition of the present invention.
- Such modifier can be for example a pH-modifier.
- PH- modifier comprise for example lime, soda ash, caustic soda, sulfuric acid, hydrochloric acid, phosphoric acid. It is further preferred that for example depressants, activators and/or frothers are used during the flotation process for conditioning the ores as far as necessary.
- the amount of component A in weight-% (wt%) in relation to the total collector composition is in the range from 50 wt% to 99.9 wt%, preferably in the range from 55 wt% to 85 wt%, more preferably in the range from 60 wt% to 80 wt% and most preferably in the range from 65 wt% to 75 wt%.
- the amount of component A in weight-% in relation to the total collector composition is about 66 wt%, 67 wt%, 68 wt%, 69 wt%, 70 wt%, 71 wt%, 72 wt%, 73 wt%, 74 wt% or any value between these values or ranges thereof.
- the amount of component B in weight-% (wt%) in relation to the total collector composition is in the range from 0.1 wt% to 50 wt%, preferably in the range from 1 wt% to 40 wt%, more preferably in the range from 5 wt% to 35 wt% and most preferably in the range from 10 wt% to 30 wt%.
- the amount of component B in weight-% in relation to the total collector composition is about 1 1 wt%, 12 wt%, 13 wt%, 14 wt%, 15 wt%, 16 wt%, 17 wt%, 18 wt%, 19 wt%, 20 wt%, 21 wt%, 22 wt%, 23 wt%, 24 wt%, 25 wt%, 26 wt%, 27 wt%, 28 wt%, 29 wt% or any value between these values or ranges thereof.
- the amount of component C in weight-% (wt%) in relation to the total collector composition is in the range from 0.1 wt% to 40 wt%, preferably in the range from 0.5 wt% to 35 wt%, more preferably in the range from 1 wt% to 30 wt% and most preferably in the range from 1 .5 wt% to 25 wt%.
- the amount of component C in weight-% in relation to the total collector composition is about 2 wt%, 3 wt%, 4 wt%, 5 wt%, 6 wt%, 7 wt%, 8 wt% , 9 wt% , 10 wt% , 1 1 wt% , 12 wt% , 13 wt% , 14 wt% , 15 wt% , 16 wt% , 17 wt% , 18 wt% , 19 wt%, 20 wt%, 21 wt%, 22 wt%, 23 wt%, 24 wt% or any value between these values or ranges thereof.
- the amount of further additives and/or modifier is in the range from 0% to 10%, pref- erably in the range from 0.2% to 8%, more preferably in the range from 0.4% to 6% and most preferably in the range from 0.5% to 5%.
- the collector composition of the present invention comprises in particular the components B and/or C, which in each case may comprise at least one alkoxylation product of alcohols.
- the collector composition according to the invention can also further comprise unreacted alcohols, which are not ethoxylated. However, it is preferred if their fraction has below 15% by weight, particularly preferably below 10% by weight of the total weight of the collector composition comprising components B and/or C.
- the alkoxylated branched alcohols, in particular ethoxylated isotridecanols have a purity of at least 95%, preferably of at least 97% purity, more preferably of at least 98% purity and most preferably of at least 99% purity.
- a further aspect is the use of a collector composition for beneficiation of phosphates from phos- phate containing ores wherein the collector composition comprises
- component A comprises saturated or unsaturated fatty acids or derivatives thereof having 12 to 22 carbon atoms
- component B is a non-ionic surfactant compris- ing alkoxylated branched alcohols.
- collector composition for beneficiation of phosphates from phosphate containing ores, wherein the collector composition comprises
- component A comprises saturated or unsaturated fatty acids or derivatives thereof having 12 to 22 carbon atoms
- component B is a non-ionic surfactant comprising alkoxylated branched alcohols
- component C is a non-ionic or anionic surfactant comprising alkoxylated branched alcohols or sulfur-containing surfactants, and wherein the component C is different to component B.
- the collector composition of the present invention is used in form of a "ready to use” composition, which means that a mixture of the component A, component B and optionally component C can be prepared and optionally stored, before the collector composition is used in a flotation process.
- a mixture can be named "pre-mixture” and can act for example as self-emulsifying composition when the collector composition (pre-mixture) is added to an ore-slurry before start of the flotation.
- the individual components A, B and optionally C are added separately to an ore-slurry before flotation starts.
- the collector composition is used for direct flotation of phosphates by collecting phosphate in the froth. It is further preferred, that the collector composition is used for reverse flotation of phosphates by collection of impurities from phosphate containing ores in the froth. Also preferred is that the collector composition is used for flotation of phosphates from sedimentary phosphate containing ores and/or from igneous phosphate containing ores. Concentrates produced by flotation from sedimentary ores for examples comprise ⁇ 1 % MgO, >30% P2O5, ⁇ 4% S1O2. Concentrates produced by flotation from igneous ores for example comprise ⁇ 1 % MgO, >35% P2O5, ⁇ 2% S1O2.
- sedimentary phosphate containing ores are processed by direct flotation or by reverse flotation using for example the collector composition of the present invention. It is preferred, that igneous phosphate containing ores are for example processed by direct flotation using in particular the collector composition of the present invention.
- the collector composition of this invention is used in the mining industry for mineral processing by in particular froth flotation processes for separating desired minerals from gangue and impurities. It is an advantage that by using the collector composition according to the present invention differences in hydrophobicity between desired (valuable) mineral, in particular phosphates, and impurities (waste, gangue), in particular carbonates, are increased. When using the collector composition of the present invention, a selective separation of in particular the minerals phosphates and carbonates is possible.
- the present collector composition makes complex ore mixtures comprising for example phosphates, silicates, carbonates and optionally other impurities accessible for beneficiation of phosphate.
- collector composition of the present invention By using the collector composition of the present invention, processing of complex ores, which contain impurities or undesired ores, for example carbonates in phosphate ores, becomes economically feasible. It is possible to use the collector composition in flotation processes for the separation of large ranges of carbonates and silicates prior to further refinement.
- the collector composition can in particular be used to upgrade (purify) phosphates by flotation technology, in particular by froth flotation processes. With the use of the present collector composition, complex processes can be avoided and the enrichment of phosphate for subsequent use in fertilizers is possible.
- the collector composition can in particular be used for phosphate containing ores which were up to now not suitable for the beneficiation of phosphates.
- the invention relates to a flotation process for beneficiation of phosphate from phosphate containing ores comprising the collector composition of the present invention.
- the ores may be crushed or ground to finer particles.
- the targeted mineral in particular phosphates in case of direct flotation and in particular carbonates and/or silicates or other impurities in case of reverse flotation, is rendered hydrophobic by addition of the collector composition.
- the targeted minerals can either be collected in the froth (direct flotation) or remain in the slurry as cell product (reverse flotation). Flotation can be undertaken in several stages / cycles to maximize the recovery of the desired mineral and to maximize the concentration of the desired mineral.
- a preferred embodiment of the present invention is the flotation process for beneficiation of phosphates from phosphate containing ores with a collector composition comprising
- component A comprises saturated or unsaturated fatty acids or derivatives thereof having 12 to 22 carbon atoms
- component B comprises non-ionic surfactants comprising alkoxylated branched alcohols.
- the component A comprises saturated or unsaturated fatty acids or derivatives thereof having 12 to 22 carbon atoms
- the component B is a non-ionic surfactant comprising alkoxylated branched alcohols
- the component C is a non-ionic or anionic surfactant comprising alkoxylated branched alcohols or sulfur-containing surfactants, and wherein the component C is different to component B.
- the flotation process of the present invention for beneficiation of phosphates from phosphate containing ores is a direct flotation process.
- the flotation process of the present invention for beneficiation of phosphates from phosphate containing ores is a reverse flotation process.
- the collector composition for the direct flotation process of the present invention for beneficiation of phosphates from phosphate containing ores the collector composition comprises in weight-% in relation to the total collector composition an amount of 55% to 80% of component A and an amount of 5% to 40% of component B and an amount of 5% to 40% of component C. More preferably, for the direct flotation process the collector composition comprises in weight-% in relation to the total collector composition an amount of 60% to 75% of component A and an amount of 5% to 35% of component B and an amount of 5% to 20% of component C. Most preferably, for the direct flotation process the collector composition comprises in weight-% in relation to the total collector composition an amount of 65% to 70% of component A and an amount of 10% to 30% of component B and an amount of 5% to 20% of component C.
- the collector composition for the reverse flotation process of the present invention for beneficiation of phosphates from phosphate containing ores the collector composition comprises in weight-% in relation to the total collector composition an amount of 55% to 80% of component A and an amount of 20% to 45% of component B. More preferably, for the reverse flotation process the collector composition comprises in weight-% in relation to the total collector composition an amount of 60% to 75% of component A and an amount of 25% to 40% of component B. Most preferably, for the reverse flotation process the collector composition comprises in weight-% in relation to the total collector composition an amount of 70% of component A and an amount of 30% of component B.
- the collector composition for the reverse flotation process of the present invention for beneficiation of phosphates from phosphate containing ores the collector composition comprises in weight-% in relation to the total collector composition an amount of 55% to 80% of component A and an amount of 5% to 40% of component B and an amount of 5% to 40% of component C. More preferably, for the reverse flotation process the collector composition comprises in weight- % in relation to the total collector composition an amount of 60% to 75% of component A and an amount of 5% to 35% of component B and an amount of 5% to 20% of component C. Most preferably, for the reverse flotation process the collector composition comprises in weight-% in relation to the total collector composition an amount of 70% of component A and an amount of 10% to 25% of component B and an amount of 5% to 20% of component C.
- the grade of P2O5 can be increased to values above 31 wt%. This is unexpected in comparison to the collector composition which either comprises the com- ponents A and B or the components A and C. Consequently, the ternary collector composition and in particular the components B and C offer a synergistic effect with regard to P2O5 grade, which is desirous for subsequent processing to e.g. fertilizer.
- the oleic acid (CAS-No. 1 12-80-1 ) as component A is for example from vegetable source.
- the component B is an ethoxylated isotridecanol grade / mixture (CAS-No.
- Dioctyl sulfosuccinate (CAS-No. 577-1 1 -7) as component C has an HLB value of about 10.9.
- the ternary mixtures of the collector composition improve the flotation performance with regard to grade values of P2O5.
- the combination of two different alkoxylated branched alcohols offers an unexpected advantage with regard to grade values of P2O5.
- the component B is an ethoxylated isotridecanol grade / mixture (CAS-No. 6901 1 -36-5) with a degree of ethoxylation of about 3 and an HLB-value of about 9.
- the ethoxylated isotridecanol grade / mixture of component C (CAS-No. 6901 1 -36-5) has a degree of ethoxylation of about 10 and an HLB-value of about 13.5.
- the oleic acid (CAS- No.
- component A is for example from vegetable source.
- a binary mixture comprising component A and component B, wherein component A is for example oleic acid and component B is for example an ethoxylated isotridecanol grade / mixture (CAS-No. 6901 1 -36-5) with a degree of ethoxylation of about 3 and an HLB-value of about 9, can be used for reverse flotation for beneficiation of phosphates from phosphate con- taining ores.
- P2O5 values about 29 to 30 % can be obtained by using a binary mixture of component A and component B.
- the binary collector composition (oleic acid and ethoxylated isotridecanol with 3 mol EO) of the present invention can be used for reverse flotation processes and make phosphate containing ores accessible for benefi- ciation by reverse flotation.
- a partly weathered igneous phosphate ore feed after magnetite removal, containing 9,6% P2O5 and 10,7% CO2 has been used for the experiments.
- Sample preparation included grinding, single stage desliming (in a 2 L cylinder, 130 mm decantation height, 5 min waiting time).
- the resulting flotation feed has ⁇ 42% -0,071 mm.
- Flotation experiments were performed in flotation in an open cycle with 2 concentrate cleaning stages (Denver D12 Flotation Machine).
- the ore sample was conditioned subsequently with 400 g/t Na2C03, 300 g/t sodium silicate and finally with 500 g/t collector blend containing 70% primary collector (soybean fatty acid, CAS-No. 68308-53-2) and 30% secondary respectively secondary/ternary collector.
- the results are presented in Table 4.
- the %-values for the amounts of com- ponents A, B and C in table 4 are weight-%.
- soybean fatty acids and ethoxylated isotridecanols (3EO) and on the other hand soybean fatty acids and ethoxylated isotridecanols (10EO) it becomes obvious that the degree of ethoxylation influences the flotation performance.
- soybean fatty acids and ethoxylated isotridecanols (10EO) a stable froth was obtained, which is undesirable, because a stable froth prevents further processing of the phosphates which are collected in the froth.
- the froth must collapse after flotation so that the ores are accessible for subsequent process steps.
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Abstract
La présente invention concerne une composition de collecteur pour l'enrichissement de phosphates provenant de minerais sableux contenant du phosphate et leur utilisation dans des procédés de flottation et un procédé d'enrichissement de phosphates à l'aide de ladite composition de collecteur.
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CN110142145A (zh) * | 2019-06-04 | 2019-08-20 | 瓮福(集团)有限责任公司 | 一种浮选脱除硅钙质胶磷矿中倍半氧化物及镁杂质的工艺 |
CN110152889A (zh) * | 2019-06-04 | 2019-08-23 | 瓮福(集团)有限责任公司 | 一种硅钙质磷矿反浮选脱硅除杂组合捕收剂及其制备方法和应用 |
CN111167611A (zh) * | 2018-11-10 | 2020-05-19 | 中蓝连海设计研究院有限公司 | 一种硅钙质胶磷矿连续磨矿反正浮选方法 |
WO2020157106A1 (fr) | 2019-02-01 | 2020-08-06 | Basf Se | Mélange d'acides gras et de phosphates d'alkyléther utilisé en tant que collecteur pour la flottation de minerai de phosphate |
US10737281B2 (en) | 2017-05-30 | 2020-08-11 | Ecolab Usa Inc. | Compositions and methods for reverse froth flotation of phosphate ores |
US20200391224A1 (en) * | 2019-06-17 | 2020-12-17 | Arr-Maz Products, L.P. | Reagent for sedimentary phosphate flotation |
US10961382B2 (en) | 2016-08-26 | 2021-03-30 | Ecolab Usa Inc. | Sulfonated modifiers for froth flotation |
WO2021140166A1 (fr) | 2020-01-09 | 2021-07-15 | Basf Se | Procédé de flottation d'un minerai contenant du phosphate |
US20220176386A1 (en) * | 2019-04-19 | 2022-06-09 | Nouryon Chemicals International B.V. | Collector compositions containing a n-acylated amino acid and process to treat non-sulfidic ores |
EP4342587A1 (fr) | 2022-09-22 | 2024-03-27 | ArrMaz Products Inc. | Composition collectrice pour enrichir des minerais de phosphate carbonés |
EP4417314A1 (fr) | 2023-02-15 | 2024-08-21 | Universite Mohamed VI Polytechnique | Procédé de traitement de minerais de phosphates contenant des métaux lourds par flottation inverse |
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US10961382B2 (en) | 2016-08-26 | 2021-03-30 | Ecolab Usa Inc. | Sulfonated modifiers for froth flotation |
US10737281B2 (en) | 2017-05-30 | 2020-08-11 | Ecolab Usa Inc. | Compositions and methods for reverse froth flotation of phosphate ores |
CN111167611A (zh) * | 2018-11-10 | 2020-05-19 | 中蓝连海设计研究院有限公司 | 一种硅钙质胶磷矿连续磨矿反正浮选方法 |
WO2020157106A1 (fr) | 2019-02-01 | 2020-08-06 | Basf Se | Mélange d'acides gras et de phosphates d'alkyléther utilisé en tant que collecteur pour la flottation de minerai de phosphate |
US20220176386A1 (en) * | 2019-04-19 | 2022-06-09 | Nouryon Chemicals International B.V. | Collector compositions containing a n-acylated amino acid and process to treat non-sulfidic ores |
CN110142145A (zh) * | 2019-06-04 | 2019-08-20 | 瓮福(集团)有限责任公司 | 一种浮选脱除硅钙质胶磷矿中倍半氧化物及镁杂质的工艺 |
CN110152889A (zh) * | 2019-06-04 | 2019-08-23 | 瓮福(集团)有限责任公司 | 一种硅钙质磷矿反浮选脱硅除杂组合捕收剂及其制备方法和应用 |
US20200391224A1 (en) * | 2019-06-17 | 2020-12-17 | Arr-Maz Products, L.P. | Reagent for sedimentary phosphate flotation |
WO2021140166A1 (fr) | 2020-01-09 | 2021-07-15 | Basf Se | Procédé de flottation d'un minerai contenant du phosphate |
EP4342587A1 (fr) | 2022-09-22 | 2024-03-27 | ArrMaz Products Inc. | Composition collectrice pour enrichir des minerais de phosphate carbonés |
EP4417314A1 (fr) | 2023-02-15 | 2024-08-21 | Universite Mohamed VI Polytechnique | Procédé de traitement de minerais de phosphates contenant des métaux lourds par flottation inverse |
WO2024172639A1 (fr) | 2023-02-15 | 2024-08-22 | Universite Mohammed VI Polytechnique | Procédé de traitement de minerais de phosphates contenant des métaux lourds par flottation inverse |
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