WO2018188257A1 - Preparation method for environment-friendly biomass plastic material and application thereof - Google Patents

Preparation method for environment-friendly biomass plastic material and application thereof Download PDF

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WO2018188257A1
WO2018188257A1 PCT/CN2017/100475 CN2017100475W WO2018188257A1 WO 2018188257 A1 WO2018188257 A1 WO 2018188257A1 CN 2017100475 W CN2017100475 W CN 2017100475W WO 2018188257 A1 WO2018188257 A1 WO 2018188257A1
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parts
plastic material
environment
added
friendly biomass
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PCT/CN2017/100475
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French (fr)
Chinese (zh)
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屠志豪
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苏州轩朗塑料制品有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/16Applications used for films
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/066LDPE (radical process)

Definitions

  • the invention relates to the technical field of plastic materials, in particular to a preparation method and application of environment-friendly biomass plastic materials.
  • Plastics and environmental issues are not just plastic/white pollution problems, they also include important issues such as the adaptability of plastic materials to the environment. Broadly speaking, plastic materials that are durable, cost-effective, easy to clean, recyclable, environmentally acceptable, etc. should be classified as environmentally friendly plastic materials. Environment-friendly plastic materials that can be environmentally absorbed should have environmentally degradable, incintable, and compostable properties. It is characterized by harmless or relatively less harmful to the natural environment, humans, and biosphere. From this definition, the following two types of substances are added to plastic formulations and processing, which contribute to environmental protection.
  • the present invention provides a method for preparing an environmentally-friendly biomass plastic material, which utilizes a specific biomass material for powdering and activation treatment, and uses polypropylene, high-density polyethylene, acrylonitrile, kaolin,
  • the raw materials such as maleic anhydride polyolefin are polymerized together, and the properties of the composite material are improved by heating and calcining in a muffle furnace, adding a coupling agent, a defoaming agent, a curing agent, a toughening agent and the like, and then passing through a casting mold, surface activation treatment, A series of operations such as demoulding and drying obtain a composite plastic material.
  • the prepared environmentally-friendly biomass plastic material has high strength, environmental protection, and can be recycled, and has a good application prospect.
  • the application of the environment-friendly biomass plastic material prepared by the preparation method in plastic film, disposable medical material and latex glove is also disclosed.
  • the preparation method and application of environmentally friendly biomass plastic materials are composed of the following steps:
  • step (2) adding the biomass shearing product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 450-500 ° C, the pressure is 5-10 MPa, and the reaction time is 20-35 min;
  • step (3) adding the biomass mixed chips of the step (2) to a high-speed ball mill for ball milling, the ball milling time is 30-60 minutes, and a small amount of liquid nitrogen is added during the ball milling to completely pulverize the product, and the ball-milled product is collected and sieved;
  • reaction liquid of the step (5) is naturally cooled to 70-80 ° C, 1-2 parts of the curing agent is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 hours;
  • step (6) The mold of the step (6) is placed in a surfactant to be treated, soaked for 40-60 minutes, and then demolded;
  • the mold release material of the step (7) is dried in a carbon dioxide drying oven to obtain a finished product.
  • the ball milling power in the step (3) is 350W.
  • the sieved pore size in the step (3) is 80 mesh.
  • the coupling agent is selected from the group consisting of vinyl triethoxysilane, vinyl tris( ⁇ -methoxyethoxy)silane, ⁇ -aminopropyltrimethoxysilane, 3- One or more of aminopropyltrimethoxysilane.
  • the curing agent in the step (5) is selected from one or more of ethylenediamine, diethylenetriamine, m-xylene, and diaminodiphenylsulfone.
  • the toughening agent in the step (5) is selected from one or more of methyl methacrylate, styrene-butadiene polymer, ethylene-vinyl acetate copolymer, and acrylonitrile.
  • the antifoaming agent in the step (5) is selected from one or more of a high carbon alcohol, a phenyl oleic acid oleate, a lauryl phenylacetate, and a dimethyl silicone oil.
  • the composition of the surfactant in the step (7) is 5 parts of sodium linear alkylbenzene sulfonate, 3 parts of fatty alcohol polyoxyethylene ether sulfate, 2 parts of sodium dodecyl benzene sulfonate, 1 part of p-toluenesulfonamide formaldehyde resin, 4 parts of hydroxypropyl cumene, 3 parts of terpineol acetate, 1-benzene 2 parts of cyclopentanecarboxylic acid, 3 parts of trichloroacetaldehyde, 15 parts of deionized water
  • the invention also provides the application of the environment-friendly biomass plastic material obtained by the above preparation method in plastic film, disposable medical material and latex glove.
  • the invention has the following beneficial effects:
  • a method for preparing an environmentally-friendly biomass plastic material of the present invention uses a specific biomass material for powdering and activation treatment, and comprises polypropylene, high-density polyethylene, acrylonitrile, kaolin, maleic anhydride polyolefin, and the like.
  • the raw materials are polymerized together, and the properties of the composite material are improved by heating and calcining in a muffle furnace, adding a coupling agent, a defoaming agent, a curing agent, a toughening agent, and the like, and then passing through a casting mold, a surface activation treatment, a mold release drying, and the like.
  • a series of plastic materials are obtained after the series operation.
  • the prepared environmentally-friendly biomass plastic material has high strength, environmental protection, and can be recycled, and has a good application prospect.
  • the environment-friendly biomass plastic material of the invention is easy to obtain, has simple process, and is suitable for large-scale industrial application, and has strong practicability.
  • step (2) adding the biomass shearing product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 450 ° C, the pressure is 5 MPa, and the reaction time is 20 min;
  • step (3) adding the biomass mixed chips of step (2) to a high speed ball mill for ball milling,
  • the ball milling time is 30 minutes, the ball milling power is 350W, and a small amount of liquid nitrogen is added during ball milling to completely pulverize the product, and the ball mill product is collected and sieved, and the sieve diameter is 80 mesh;
  • reaction liquid of the step (5) is naturally cooled to 70 ° C, 1 part of ethylene diamine is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 h;
  • step (6) The mold of the step (6) is placed in a surfactant to be treated, soaked for 40 minutes, and then demolded;
  • the mold release material of the step (7) is dried in a carbon dioxide drying oven to obtain a finished product.
  • step (2) adding the biomass shear product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 470 ° C, the pressure is 7 MPa, and the reaction time is 30 min;
  • the biomass mixed chips of the step (2) are added to a high-speed ball mill for ball milling, the ball milling time is 40 minutes, the ball milling power is 350 W, and a small amount of liquid nitrogen is added during the ball milling to completely pulverize the product, and the ball milled product is collected and sieved.
  • the sieve aperture is 80 mesh;
  • reaction liquid of the step (5) is naturally cooled to 72 ° C, 2 parts of diethylene triamine is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 h;
  • step (6) putting the mold of step (6) into a surfactant, soaking for 50 minutes, and then releasing the mold;
  • the mold release material of the step (7) is dried in a carbon dioxide drying oven to obtain a finished product.
  • step (2) adding the biomass shear product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 480 ° C, the pressure is 8 MPa, and the reaction time is 32 min;
  • step (3) adding the biomass mixed chips of step (2) to a high-speed ball mill for ball milling, the ball milling time is 50 minutes, the ball milling power is 350 W, and a small amount of liquid nitrogen is added during ball milling to completely pulverize the product, and the ball mill product is collected and sieved.
  • the sieve aperture is 80 mesh;
  • the biomass activator obtained in the step (4) is added, and after stirring uniformly, 2 parts of ⁇ -aminopropyltrimethoxysilane, 3 parts of m-xylene, and 3 parts of ethylene-vinyl acetate copolymer are added, and the temperature is heated up to 290 ° C, reaction time 4.8h, then the temperature is naturally cooled to 160 ° C, adding phenylacetic acid month 3 parts of cassia ester, heat preservation reaction for 30 min;
  • reaction liquid of the step (5) is naturally cooled to 76 ° C, 2 parts of m-xylene is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 hours;
  • step (6) The mold of the step (6) is placed in a surfactant to be treated, soaked for 55 minutes, and then demolded;
  • the mold release material of the step (7) is dried in a carbon dioxide drying oven to obtain a finished product.
  • step (2) adding the biomass shear product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 500 ° C, the pressure is 10 MPa, and the reaction time is 35 min;
  • the biomass mixed chips of the step (2) are added to a high-speed ball mill for ball milling, the ball milling time is 60 minutes, the ball milling power is 350 W, and a small amount of liquid nitrogen is added during the ball milling to completely pulverize the product, and the ball milled product is collected and sieved.
  • the sieve aperture is 80 mesh;
  • reaction liquid of the step (5) is naturally cooled to 80 ° C, 2 parts of diaminodiphenyl sulfone is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 h;
  • step (7) Put the mold of step (6) into a surfactant, soak for 60 minutes, then Demolding;
  • the mold release material of the step (7) is dried in a carbon dioxide drying oven to obtain a finished product.
  • step (2) adding the biomass shear product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 450 ° C, the pressure is 5 MPa, and the reaction time is 20 min;
  • the biomass mixed chips of the step (2) are added to a high-speed ball mill for ball milling, the ball milling time is 30 minutes, the ball milling power is 350 W, and a small amount of liquid nitrogen is added during the ball milling to completely pulverize the product, and the ball milled product is collected and sieved.
  • the sieve aperture is 80 mesh;
  • reaction liquid of the step (5) is naturally cooled to 70 ° C, 1 part of ethylene diamine is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 h;
  • step (6) The mold of the step (6) is placed in a surfactant to be treated, soaked for 40 minutes, and then demolded;
  • the mold release material of the step (7) is dried in a carbon dioxide drying oven to obtain a finished product.
  • step (2) adding the biomass shear product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 500 ° C, the pressure is 10 MPa, and the reaction time is 35 min;
  • the biomass mixed chips of the step (2) are added to a high-speed ball mill for ball milling, the ball milling time is 60 minutes, the ball milling power is 350 W, and a small amount of liquid nitrogen is added during the ball milling to completely pulverize the product, and the ball milled product is collected and sieved.
  • the sieve aperture is 80 mesh;
  • step (4) The reaction solution of step (4) is naturally cooled to 80 ° C, 2 parts of diaminodiphenyl sulfone is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 h;
  • the release material of the step (6) is dried in a carbon dioxide drying oven to obtain a finished product.
  • the environmentally-friendly biomass plastic materials prepared in Examples 1-4 and Comparative Examples 1-2 were subjected to several performance tests of impact strength, tensile strength, and weight loss rate.
  • the preparation method of the environment-friendly biomass plastic material of the invention utilizes a specific biomass material for powdering and activation treatment, and polymerizes raw materials such as polypropylene, high density polyethylene, acrylonitrile, kaolin, maleic anhydride polyolefin, etc. Together, the muffle furnace is heated and calcined, a coupling agent, an antifoaming agent, a curing agent, a toughening agent and the like are added to improve the properties of the composite material, and then a series of operations such as casting mold, surface activation treatment, and demoulding drying are performed. A composite plastic material is obtained.
  • the prepared environmentally-friendly biomass plastic material has high strength, environmental protection, and can be recycled, and has a good application prospect.
  • the environment-friendly biomass plastic material of the invention is easy to obtain, has simple process, is suitable for large-scale industrial application, and has strong practicability.

Abstract

A preparation method for an environment-friendly biomass plastic material and application thereof. The process comprises: using a specific biomass material for powdering and activation treatment; polymerizing raw materials such as polypropylene, high density polyethylene, acrylonitrile, kaolin, and maleic anhydride polyolefin together; improving the performance of a composite material by heating and roasting with a muffle furnace and by adding ingredients such as a coupling agent, a defoaming agent, a curing agent, and a flexibilizer; and then, obtaining a composite plastic material by means of a series of operations such as mold pouring, surface activation treatment, demolding, and drying. The prepared environment-friendly biomass plastic material features high strength, environmental friendliness and no harm, can be recycled, and has a better application prospect. Also disclosed is application of the environment-friendly biomass plastic material prepared using the preparation method in plastic films, disposable medical materials, and latex gloves.

Description

环保型生物质塑料材料的制备方法及其应用Preparation method and application of environment-friendly biomass plastic material 技术领域Technical field
本发明涉及塑料材料这一技术领域,特别涉及到环保型生物质塑料材料的制备方法及其应用。The invention relates to the technical field of plastic materials, in particular to a preparation method and application of environment-friendly biomass plastic materials.
背景技术Background technique
随着人口的不断增长和人类文明进步所带来的物质生活的改善,对地球环境造成越来越大的压力。在这相互矛盾的进程中,化学学科及化学工作者则处在一个十分尴尬的地位,他们一方面对人类文明作出了巨大贡献,但同时又对环境破坏有着不可推卸的责任。化学工作者应勇敢地承担起历史的责任,也就是在建立先进技术的现代社会的同时,尽量减少污染。这就需要创立并完善一门新兴的边缘学科)))环境材料学,从理论上论述、概括物质对环境的影响,环境对物质的消纳能力,环境对生态平衡的影响因素,环境对人类所承受的能力,以及如何监测环境因素和建立评判With the continuous growth of the population and the improvement of material life brought about by the progress of human civilization, it is putting more and more pressure on the global environment. In this contradictory process, chemistry and chemists are in a very embarrassing position. On the one hand, they have made great contributions to human civilization, but at the same time they have an unshirkable responsibility for environmental destruction. Chemical workers should be brave enough to take on the responsibility of history, that is, to minimize pollution while building a modern society of advanced technology. This requires the creation and improvement of an emerging marginal discipline.)) Environmental materials science, theoretically discusses and summarizes the impact of materials on the environment, the ability of the environment to absorb substances, the influence of the environment on ecological balance, and the environment on humans. The ability to bear, and how to monitor environmental factors and establish judgments
由于塑料材料使用量大,使用期短,废弃物体积大,对环境的影响较明显。塑料与环保问题不仅仅是塑料/白色污染的问题,它还包括塑料材料对环境适应性等重要问题。从广义上讲,具有耐用、价格性能比好、易于清洁生产、可回收利用、可环境消纳等性能的塑料材料,都应属于环境友好塑料材料范畴。可环境消纳的环境友好塑料材料应同时具有可环境降解、可焚烧、可堆肥性能。其特点是对自然环境、人类、生物圈无害或相对危害较小。从这个定义上看,在塑料配方和加工中添加以下两类物质,对环保均有一定的贡献。一是来源于并可回归于大自然的无机矿物;二是来源于光合作用并可环境消纳的蛋白质、淀粉、纤维等。因此矿物的超细化技术及偶联、增容技术,淀粉的接技及脱水 加工技术,纤维的增强技术是开发环境友好塑胶材料的技术支撑之一,应大力扶持发展。可见,目前大多数塑料科研单位和产品研发生产企业都在朝这方面努力,也都在为环保作贡献。Due to the large amount of plastic materials used, the use period is short, the waste volume is large, and the environmental impact is obvious. Plastics and environmental issues are not just plastic/white pollution problems, they also include important issues such as the adaptability of plastic materials to the environment. Broadly speaking, plastic materials that are durable, cost-effective, easy to clean, recyclable, environmentally acceptable, etc. should be classified as environmentally friendly plastic materials. Environment-friendly plastic materials that can be environmentally absorbed should have environmentally degradable, incintable, and compostable properties. It is characterized by harmless or relatively less harmful to the natural environment, humans, and biosphere. From this definition, the following two types of substances are added to plastic formulations and processing, which contribute to environmental protection. One is inorganic minerals that can be returned to nature, and the other is protein, starch, fiber, etc. derived from photosynthesis and environmentally acceptable. Therefore, the ultra-fine technology of minerals and coupling, compatibilization technology, starch grafting and dehydration Processing technology, fiber reinforcement technology is one of the technical support for the development of environmentally friendly plastic materials, and should be vigorously supported. It can be seen that most plastic research institutes and product R&D and production companies are working hard in this regard, and they are also contributing to environmental protection.
发明内容Summary of the invention
为解决上述技术问题,本发明提供环保型生物质塑料材料的制备方法,该工艺利用特异性的生物质材料进行粉末化、活化处理反应,将聚丙烯、高密度聚乙烯、丙烯腈、高岭土、马来酸酐聚烯烃等原材料聚合在一起,通过马弗炉加热煅烧、添加偶联剂、消泡剂、固化剂、增韧剂等成分提高复合材料的性能,然后通过浇注模具、表面活化处理、脱模烘干等一系列操作后得到复合塑料材料。制备而成的环保型生物质塑料材料,其强度高、环保无害、可回收利用,具有较好的应用前景。同时还公开了由该制备方法制得的环保型生物质塑料材料在塑料薄膜、一次性医用材料、乳胶手套中的应用。In order to solve the above technical problems, the present invention provides a method for preparing an environmentally-friendly biomass plastic material, which utilizes a specific biomass material for powdering and activation treatment, and uses polypropylene, high-density polyethylene, acrylonitrile, kaolin, The raw materials such as maleic anhydride polyolefin are polymerized together, and the properties of the composite material are improved by heating and calcining in a muffle furnace, adding a coupling agent, a defoaming agent, a curing agent, a toughening agent and the like, and then passing through a casting mold, surface activation treatment, A series of operations such as demoulding and drying obtain a composite plastic material. The prepared environmentally-friendly biomass plastic material has high strength, environmental protection, and can be recycled, and has a good application prospect. At the same time, the application of the environment-friendly biomass plastic material prepared by the preparation method in plastic film, disposable medical material and latex glove is also disclosed.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be achieved by the following technical solutions:
环保型生物质塑料材料的制备方法及其应用,由以下步骤组成:The preparation method and application of environmentally friendly biomass plastic materials are composed of the following steps:
(1)将麦秸5-10份、玉米秸秆6-9份、稻壳5-8份、松树皮4-9份、泥煤3-8份、花生壳3-5份分别洗净干燥,一起加入到粉碎切割机中进行剪切;(1) Washing 5-10 parts of wheat straw, 6-9 parts of corn stover, 5-8 parts of rice husk, 4-9 parts of pine bark, 3-8 parts of peat, 3-5 parts of peanut shell, respectively, washed together, together Adding to a pulverizing cutter for shearing;
(2)将步骤(1)的生物质剪切产物加入到高温高压水蒸气反应锅中进行热处理,反应温度为450-500℃,压强为5-10MPa,反应时间为20-35min;(2) adding the biomass shearing product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 450-500 ° C, the pressure is 5-10 MPa, and the reaction time is 20-35 min;
(3)将步骤(2)的生物质混合碎片加入到高速球磨机中进行球磨,球磨时间为30-60分钟,球磨时加入少量液氮,使产物粉碎彻底,收集球磨产物过筛;(3) adding the biomass mixed chips of the step (2) to a high-speed ball mill for ball milling, the ball milling time is 30-60 minutes, and a small amount of liquid nitrogen is added during the ball milling to completely pulverize the product, and the ball-milled product is collected and sieved;
(4)将步骤(3)得到的生物质粉末加入到75%的苯甲酰溶液中进行活 化处理,处理时间为60min;(4) adding the biomass powder obtained in the step (3) to a 75% benzoyl solution for living Treatment, processing time is 60min;
(5)将聚丙烯10-25份、高密度聚乙烯2-5份、丙烯腈5-8份、高岭土3-6份、马来酸酐聚烯烃1-4份混合均匀后加入马弗炉中煅烧,加热温度至60℃预热,同时加入步骤(4)得到的生物质活化物,搅拌均匀后,加入偶联剂1-3份、固化剂1-4份和增韧剂2-3份,温度加热上升至260-300℃,反应时间4-5h,然后温度自然冷却至160℃,加入消泡剂1-3份,保温反应30min;(5) 10-15 parts of polypropylene, 2-5 parts of high-density polyethylene, 5-8 parts of acrylonitrile, 3-6 parts of kaolin, 1-4 parts of maleic anhydride polyolefin, and then added to the muffle furnace. Calcination, heating to 60 ° C preheating, while adding the biomass activator obtained in step (4), after stirring, add 1-3 parts of coupling agent, 1-4 parts of curing agent and 2-3 parts of toughening agent , the temperature is raised to 260-300 ° C, the reaction time is 4-5 h, then the temperature is naturally cooled to 160 ° C, 1-3 parts of antifoaming agent is added, and the reaction is kept for 30 min;
(6)将步骤(5)的反应液自然冷却至70-80℃,再次加入固化剂1-2份,搅拌均匀后,浇注到模具中,室温固化24h;(6) The reaction liquid of the step (5) is naturally cooled to 70-80 ° C, 1-2 parts of the curing agent is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 hours;
(7)将步骤(6)的模具放入到表面活化剂中处理,浸泡40-60min,然后进行脱模;(7) The mold of the step (6) is placed in a surfactant to be treated, soaked for 40-60 minutes, and then demolded;
(8)将步骤(7)的脱模材料放入二氧化碳干燥箱中干燥,即得成品。(8) The mold release material of the step (7) is dried in a carbon dioxide drying oven to obtain a finished product.
优选地,所述步骤(3)中的球磨功率为350W。Preferably, the ball milling power in the step (3) is 350W.
优选地,所述步骤(3)中的过筛孔径为80目。Preferably, the sieved pore size in the step (3) is 80 mesh.
优选地,所述步骤(5)中偶联剂选自乙烯基三乙氧基硅烷、乙烯基三(β-甲氧基乙氧基)硅烷、γ―氨丙基三甲氧基硅烷、3-氨丙基三甲氧基硅烷中的一种或几种。Preferably, in the step (5), the coupling agent is selected from the group consisting of vinyl triethoxysilane, vinyl tris(β-methoxyethoxy)silane, γ-aminopropyltrimethoxysilane, 3- One or more of aminopropyltrimethoxysilane.
优选地,所述步骤(5)中固化剂选自乙二胺、二乙烯三胺、间二甲苯、二氨基二苯基砜中的一种或几种。Preferably, the curing agent in the step (5) is selected from one or more of ethylenediamine, diethylenetriamine, m-xylene, and diaminodiphenylsulfone.
优选地,所述步骤(5)中增韧剂选自甲基丙烯酸甲酯、苯乙烯-丁二烯聚合物、乙烯-醋酸乙烯酯共聚物、丙烯腈中的一种或几种。Preferably, the toughening agent in the step (5) is selected from one or more of methyl methacrylate, styrene-butadiene polymer, ethylene-vinyl acetate copolymer, and acrylonitrile.
优选地,所述步骤(5)中消泡剂选自高碳醇、苯乙醇油酸酯、苯乙酸月桂醇酯、二甲基硅油中的一种或几种。Preferably, the antifoaming agent in the step (5) is selected from one or more of a high carbon alcohol, a phenyl oleic acid oleate, a lauryl phenylacetate, and a dimethyl silicone oil.
优选地,所述步骤(7)中表面活化剂的组成为直链烷基苯磺酸钠5份、 脂肪醇聚氧乙烯醚硫酸钠3份、十二烷基苯磺酸钠2份、对甲苯磺酰胺甲醛树脂1份、过氧化羟基异丙苯4份、乙酸松油酯3份、1-苯基环戊烷羧酸2份、三氯乙醛3份、去离子水15份Preferably, the composition of the surfactant in the step (7) is 5 parts of sodium linear alkylbenzene sulfonate, 3 parts of fatty alcohol polyoxyethylene ether sulfate, 2 parts of sodium dodecyl benzene sulfonate, 1 part of p-toluenesulfonamide formaldehyde resin, 4 parts of hydroxypropyl cumene, 3 parts of terpineol acetate, 1-benzene 2 parts of cyclopentanecarboxylic acid, 3 parts of trichloroacetaldehyde, 15 parts of deionized water
本发明还提供了由上述制备方法得到的环保型生物质塑料材料在塑料薄膜、一次性医用材料、乳胶手套中的应用。The invention also provides the application of the environment-friendly biomass plastic material obtained by the above preparation method in plastic film, disposable medical material and latex glove.
本发明与现有技术相比,其有益效果为:Compared with the prior art, the invention has the following beneficial effects:
(1)本发明的环保型生物质塑料材料的制备方法利用特异性的生物质材料进行粉末化、活化处理反应,将聚丙烯、高密度聚乙烯、丙烯腈、高岭土、马来酸酐聚烯烃等原材料聚合在一起,通过马弗炉加热煅烧、添加偶联剂、消泡剂、固化剂、增韧剂等成分提高复合材料的性能,然后通过浇注模具、表面活化处理、脱模烘干等一系列操作后得到复合塑料材料。制备而成的环保型生物质塑料材料,其强度高、环保无害、可回收利用,具有较好的应用前景。(1) A method for preparing an environmentally-friendly biomass plastic material of the present invention uses a specific biomass material for powdering and activation treatment, and comprises polypropylene, high-density polyethylene, acrylonitrile, kaolin, maleic anhydride polyolefin, and the like. The raw materials are polymerized together, and the properties of the composite material are improved by heating and calcining in a muffle furnace, adding a coupling agent, a defoaming agent, a curing agent, a toughening agent, and the like, and then passing through a casting mold, a surface activation treatment, a mold release drying, and the like. A series of plastic materials are obtained after the series operation. The prepared environmentally-friendly biomass plastic material has high strength, environmental protection, and can be recycled, and has a good application prospect.
(2)本发明的环保型生物质塑料材料原料易得、工艺简单,适于大规模工业化运用,实用性强。(2) The environment-friendly biomass plastic material of the invention is easy to obtain, has simple process, and is suitable for large-scale industrial application, and has strong practicability.
具体实施方式detailed description
下面结合具体实施例对发明的技术方案进行详细说明。The technical solution of the invention will be described in detail below with reference to specific embodiments.
实施例1Example 1
(1)将麦秸5份、玉米秸秆6份、稻壳5份、松树皮4份、泥煤3份、花生壳3份分别洗净干燥,一起加入到粉碎切割机中进行剪切;(1) 5 parts of wheat straw, 6 parts of corn stover, 5 parts of rice husk, 4 parts of pine bark, 3 parts of peat, 3 parts of peanut shell, respectively, washed and dried, and added together to a pulverizing cutter for shearing;
(2)将步骤(1)的生物质剪切产物加入到高温高压水蒸气反应锅中进行热处理,反应温度为450℃,压强为5MPa,反应时间为20min;(2) adding the biomass shearing product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 450 ° C, the pressure is 5 MPa, and the reaction time is 20 min;
(3)将步骤(2)的生物质混合碎片加入到高速球磨机中进行球磨, 球磨时间为30分钟,球磨功率为350W,球磨时加入少量液氮,使产物粉碎彻底,收集球磨产物过筛,过筛孔径为80目;(3) adding the biomass mixed chips of step (2) to a high speed ball mill for ball milling, The ball milling time is 30 minutes, the ball milling power is 350W, and a small amount of liquid nitrogen is added during ball milling to completely pulverize the product, and the ball mill product is collected and sieved, and the sieve diameter is 80 mesh;
(4)将步骤(3)得到的生物质粉末加入到75%的苯甲酰溶液中进行活化处理,处理时间为60min;(4) The biomass powder obtained in the step (3) is added to a 75% benzoyl solution for activation treatment, and the treatment time is 60 min;
(5)将聚丙烯10份、高密度聚乙烯2份、丙烯腈5份、高岭土3份、马来酸酐聚烯烃1份混合均匀后加入马弗炉中煅烧,加热温度至60℃预热,同时加入步骤(4)得到的生物质活化物,搅拌均匀后,加入乙烯基三乙氧基硅烷1份、乙二胺1份和甲基丙烯酸甲酯2份,温度加热上升至260℃,反应时间4h,然后温度自然冷却至160℃,加入高碳醇1份,保温反应30min;(5) 10 parts of polypropylene, 2 parts of high-density polyethylene, 5 parts of acrylonitrile, 3 parts of kaolin, and 1 part of maleic anhydride polyolefin are uniformly mixed, added to a muffle furnace for calcination, and heated to a temperature of 60 ° C for preheating. At the same time, the biomass activator obtained in the step (4) is added, and after stirring uniformly, 1 part of vinyltriethoxysilane, 1 part of ethylenediamine and 2 parts of methyl methacrylate are added, and the temperature is raised to 260 ° C, and the reaction is carried out. After 4h, then the temperature is naturally cooled to 160 ° C, 1 part of high carbon alcohol is added, and the reaction is kept for 30 minutes;
(6)将步骤(5)的反应液自然冷却至70℃,再次加入乙二胺1份,搅拌均匀后,浇注到模具中,室温固化24h;(6) The reaction liquid of the step (5) is naturally cooled to 70 ° C, 1 part of ethylene diamine is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 h;
(7)将步骤(6)的模具放入到表面活化剂中处理,浸泡40min,然后进行脱模;(7) The mold of the step (6) is placed in a surfactant to be treated, soaked for 40 minutes, and then demolded;
(8)将步骤(7)的脱模材料放入二氧化碳干燥箱中干燥,即得成品。(8) The mold release material of the step (7) is dried in a carbon dioxide drying oven to obtain a finished product.
制得的环保型生物质塑料材料的性能测试结果如表1所示。The performance test results of the prepared environmentally-friendly biomass plastic materials are shown in Table 1.
实施例2Example 2
(1)将麦秸7份、玉米秸秆7份、稻壳6份、松树皮5份、泥煤4份、花生壳4份分别洗净干燥,一起加入到粉碎切割机中进行剪切;(1) 7 parts of wheat straw, 7 parts of corn stover, 6 parts of rice husk, 5 parts of pine bark, 4 parts of peat, 4 parts of peanut shell, respectively, washed and dried, and added together to crushing and cutting machine for shearing;
(2)将步骤(1)的生物质剪切产物加入到高温高压水蒸气反应锅中进行热处理,反应温度为470℃,压强为7MPa,反应时间为30min;(2) adding the biomass shear product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 470 ° C, the pressure is 7 MPa, and the reaction time is 30 min;
(3)将步骤(2)的生物质混合碎片加入到高速球磨机中进行球磨,球磨时间为40分钟,球磨功率为350W,球磨时加入少量液氮,使产物粉碎彻底,收集球磨产物过筛,过筛孔径为80目;(3) The biomass mixed chips of the step (2) are added to a high-speed ball mill for ball milling, the ball milling time is 40 minutes, the ball milling power is 350 W, and a small amount of liquid nitrogen is added during the ball milling to completely pulverize the product, and the ball milled product is collected and sieved. The sieve aperture is 80 mesh;
(4)将步骤(3)得到的生物质粉末加入到75%的苯甲酰溶液中进行活化处理,处理时间为60min;(4) The biomass powder obtained in the step (3) is added to a 75% benzoyl solution for activation treatment, and the treatment time is 60 min;
(5)将聚丙烯15份、高密度聚乙烯3份、丙烯腈6份、高岭土4份、 马来酸酐聚烯烃2份混合均匀后加入马弗炉中煅烧,加热温度至60℃预热,同时加入步骤(4)得到的生物质活化物,搅拌均匀后,加入乙烯基三(β-甲氧基乙氧基)硅烷2份、二乙烯三胺2份和苯乙烯-丁二烯聚合物2份,温度加热上升至280℃,反应时间4.5h,然后温度自然冷却至160℃,加入苯乙醇油酸酯1份,保温反应30min;(5) 15 parts of polypropylene, 3 parts of high-density polyethylene, 6 parts of acrylonitrile, 4 parts of kaolin, 2 parts of maleic anhydride polyolefin is uniformly mixed, then calcined in a muffle furnace, preheated by heating to 60 ° C, and simultaneously added to the biomass activator obtained in step (4), stirred uniformly, and then added with vinyl tris(β-甲2 parts of oxyethoxy)silane, 2 parts of diethylenetriamine and 2 parts of styrene-butadiene polymer, the temperature is raised to 280 ° C, the reaction time is 4.5 h, then the temperature is naturally cooled to 160 ° C, and benzene is added. 1 part of ethanol oleate, heat preservation reaction for 30 min;
(6)将步骤(5)的反应液自然冷却至72℃,再次加入二乙烯三胺2份,搅拌均匀后,浇注到模具中,室温固化24h;(6) The reaction liquid of the step (5) is naturally cooled to 72 ° C, 2 parts of diethylene triamine is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 h;
(7)将步骤(6)的模具放入到表面活化剂中处理,浸泡50min,然后进行脱模;(7) putting the mold of step (6) into a surfactant, soaking for 50 minutes, and then releasing the mold;
(8)将步骤(7)的脱模材料放入二氧化碳干燥箱中干燥,即得成品。(8) The mold release material of the step (7) is dried in a carbon dioxide drying oven to obtain a finished product.
制得的环保型生物质塑料材料的性能测试结果如表1所示。The performance test results of the prepared environmentally-friendly biomass plastic materials are shown in Table 1.
实施例3Example 3
(1)将麦秸9份、玉米秸秆8份、稻壳7份、松树皮8份、泥煤7份、花生壳4份分别洗净干燥,一起加入到粉碎切割机中进行剪切;(1) Washing 9 parts of wheat straw, 8 parts of corn stover, 7 parts of rice husk, 8 parts of pine bark, 7 parts of peat, and 4 parts of peanut shell are respectively washed and dried, and added together to a pulverizing cutter for shearing;
(2)将步骤(1)的生物质剪切产物加入到高温高压水蒸气反应锅中进行热处理,反应温度为480℃,压强为8MPa,反应时间为32min;(2) adding the biomass shear product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 480 ° C, the pressure is 8 MPa, and the reaction time is 32 min;
(3)将步骤(2)的生物质混合碎片加入到高速球磨机中进行球磨,球磨时间为50分钟,球磨功率为350W,球磨时加入少量液氮,使产物粉碎彻底,收集球磨产物过筛,过筛孔径为80目;(3) adding the biomass mixed chips of step (2) to a high-speed ball mill for ball milling, the ball milling time is 50 minutes, the ball milling power is 350 W, and a small amount of liquid nitrogen is added during ball milling to completely pulverize the product, and the ball mill product is collected and sieved. The sieve aperture is 80 mesh;
(4)将步骤(3)得到的生物质粉末加入到75%的苯甲酰溶液中进行活化处理,处理时间为60min;(4) The biomass powder obtained in the step (3) is added to a 75% benzoyl solution for activation treatment, and the treatment time is 60 min;
(5)将聚丙烯20份、高密度聚乙烯4份、丙烯腈7份、高岭土5份、马来酸酐聚烯烃3份混合均匀后加入马弗炉中煅烧,加热温度至60℃预热,同时加入步骤(4)得到的生物质活化物,搅拌均匀后,加入γ―氨丙基三甲氧基硅烷2份、间二甲苯3份和乙烯-醋酸乙烯酯共聚物3份,温度加热上升至290℃,反应时间4.8h,然后温度自然冷却至160℃,加入苯乙酸月 桂醇酯3份,保温反应30min;(5) 20 parts of polypropylene, 4 parts of high-density polyethylene, 7 parts of acrylonitrile, 5 parts of kaolin, and 3 parts of maleic anhydride polyolefin are uniformly mixed, added to a muffle furnace for calcination, and heated to a temperature of 60 ° C for preheating. At the same time, the biomass activator obtained in the step (4) is added, and after stirring uniformly, 2 parts of γ-aminopropyltrimethoxysilane, 3 parts of m-xylene, and 3 parts of ethylene-vinyl acetate copolymer are added, and the temperature is heated up to 290 ° C, reaction time 4.8h, then the temperature is naturally cooled to 160 ° C, adding phenylacetic acid month 3 parts of cassia ester, heat preservation reaction for 30 min;
(6)将步骤(5)的反应液自然冷却至76℃,再次加入间二甲苯2份,搅拌均匀后,浇注到模具中,室温固化24h;(6) The reaction liquid of the step (5) is naturally cooled to 76 ° C, 2 parts of m-xylene is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 hours;
(7)将步骤(6)的模具放入到表面活化剂中处理,浸泡55min,然后进行脱模;(7) The mold of the step (6) is placed in a surfactant to be treated, soaked for 55 minutes, and then demolded;
(8)将步骤(7)的脱模材料放入二氧化碳干燥箱中干燥,即得成品。(8) The mold release material of the step (7) is dried in a carbon dioxide drying oven to obtain a finished product.
制得的环保型生物质塑料材料的性能测试结果如表1所示。The performance test results of the prepared environmentally-friendly biomass plastic materials are shown in Table 1.
实施例4Example 4
(1)将麦秸10份、玉米秸秆9份、稻壳8份、松树皮9份、泥煤8份、花生壳5份分别洗净干燥,一起加入到粉碎切割机中进行剪切;(1) 10 parts of wheat straw, 9 parts of corn stover, 8 parts of rice husk, 9 parts of pine bark, 8 parts of peat, and 5 parts of peanut shell are respectively washed and dried, and added together to a pulverizing cutter for shearing;
(2)将步骤(1)的生物质剪切产物加入到高温高压水蒸气反应锅中进行热处理,反应温度为500℃,压强为10MPa,反应时间为35min;(2) adding the biomass shear product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 500 ° C, the pressure is 10 MPa, and the reaction time is 35 min;
(3)将步骤(2)的生物质混合碎片加入到高速球磨机中进行球磨,球磨时间为60分钟,球磨功率为350W,球磨时加入少量液氮,使产物粉碎彻底,收集球磨产物过筛,过筛孔径为80目;(3) The biomass mixed chips of the step (2) are added to a high-speed ball mill for ball milling, the ball milling time is 60 minutes, the ball milling power is 350 W, and a small amount of liquid nitrogen is added during the ball milling to completely pulverize the product, and the ball milled product is collected and sieved. The sieve aperture is 80 mesh;
(4)将步骤(3)得到的生物质粉末加入到75%的苯甲酰溶液中进行活化处理,处理时间为60min;(4) The biomass powder obtained in the step (3) is added to a 75% benzoyl solution for activation treatment, and the treatment time is 60 min;
(5)将聚丙烯25份、高密度聚乙烯5份、丙烯腈8份、高岭土6份、马来酸酐聚烯烃4份混合均匀后加入马弗炉中煅烧,加热温度至60℃预热,同时加入步骤(4)得到的生物质活化物,搅拌均匀后,加入3-氨丙基三甲氧基硅烷3份、二氨基二苯基砜4份和丙烯腈3份,温度加热上升至300℃,反应时间5h,然后温度自然冷却至160℃,加入二甲基硅油3份,保温反应30min;(5) 25 parts of polypropylene, 5 parts of high-density polyethylene, 8 parts of acrylonitrile, 6 parts of kaolin, and 4 parts of maleic anhydride polyolefin are uniformly mixed, added to a muffle furnace for calcination, and heated to a temperature of 60 ° C for preheating. At the same time, the biomass activator obtained in the step (4) is added, and after stirring, 3 parts of 3-aminopropyltrimethoxysilane, 4 parts of diaminodiphenyl sulfone and 3 parts of acrylonitrile are added, and the temperature is raised to 300 ° C. , the reaction time is 5h, then the temperature is naturally cooled to 160 ° C, 3 parts of dimethyl silicone oil is added, and the reaction is kept for 30 minutes;
(6)将步骤(5)的反应液自然冷却至80℃,再次加入二氨基二苯基砜2份,搅拌均匀后,浇注到模具中,室温固化24h;(6) The reaction liquid of the step (5) is naturally cooled to 80 ° C, 2 parts of diaminodiphenyl sulfone is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 h;
(7)将步骤(6)的模具放入到表面活化剂中处理,浸泡60min,然后 进行脱模;(7) Put the mold of step (6) into a surfactant, soak for 60 minutes, then Demolding;
(8)将步骤(7)的脱模材料放入二氧化碳干燥箱中干燥,即得成品。(8) The mold release material of the step (7) is dried in a carbon dioxide drying oven to obtain a finished product.
制得的环保型生物质塑料材料的性能测试结果如表1所示。The performance test results of the prepared environmentally-friendly biomass plastic materials are shown in Table 1.
对比例1Comparative example 1
(1)将麦秸5份、玉米秸秆6份、稻壳5份、花生壳3份分别洗净干燥,一起加入到粉碎切割机中进行剪切;(1) Washing 5 parts of wheat straw, 6 parts of corn stover, 5 parts of rice husk, and 3 parts of peanut shell, respectively, and adding them together to a pulverizing cutter for shearing;
(2)将步骤(1)的生物质剪切产物加入到高温高压水蒸气反应锅中进行热处理,反应温度为450℃,压强为5MPa,反应时间为20min;(2) adding the biomass shear product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 450 ° C, the pressure is 5 MPa, and the reaction time is 20 min;
(3)将步骤(2)的生物质混合碎片加入到高速球磨机中进行球磨,球磨时间为30分钟,球磨功率为350W,球磨时加入少量液氮,使产物粉碎彻底,收集球磨产物过筛,过筛孔径为80目;(3) The biomass mixed chips of the step (2) are added to a high-speed ball mill for ball milling, the ball milling time is 30 minutes, the ball milling power is 350 W, and a small amount of liquid nitrogen is added during the ball milling to completely pulverize the product, and the ball milled product is collected and sieved. The sieve aperture is 80 mesh;
(4)将步骤(3)得到的生物质粉末加入到75%的苯甲酰溶液中进行活化处理,处理时间为60min;(4) The biomass powder obtained in the step (3) is added to a 75% benzoyl solution for activation treatment, and the treatment time is 60 min;
(5)将聚丙烯10份、高密度聚乙烯2份、丙烯腈5份混合均匀后加入马弗炉中煅烧,加热温度至60℃预热,同时加入步骤(4)得到的生物质活化物,搅拌均匀后,加入乙烯基三乙氧基硅烷1份、乙二胺1份和甲基丙烯酸甲酯2份,温度加热上升至260℃,反应时间4h,然后温度自然冷却至160℃,加入高碳醇1份,保温反应30min;(5) 10 parts of polypropylene, 2 parts of high-density polyethylene, and 5 parts of acrylonitrile are uniformly mixed, added to a muffle furnace for calcination, and heated to a temperature of 60 ° C for preheating, while adding the biomass activator obtained in the step (4). After stirring evenly, 1 part of vinyltriethoxysilane, 1 part of ethylenediamine and 2 parts of methyl methacrylate were added, the temperature was raised to 260 ° C, the reaction time was 4 h, then the temperature was naturally cooled to 160 ° C, and then added. 1 part of high carbon alcohol, heat preservation reaction for 30 min;
(6)将步骤(5)的反应液自然冷却至70℃,再次加入乙二胺1份,搅拌均匀后,浇注到模具中,室温固化24h;(6) The reaction liquid of the step (5) is naturally cooled to 70 ° C, 1 part of ethylene diamine is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 h;
(7)将步骤(6)的模具放入到表面活化剂中处理,浸泡40min,然后进行脱模;(7) The mold of the step (6) is placed in a surfactant to be treated, soaked for 40 minutes, and then demolded;
(8)将步骤(7)的脱模材料放入二氧化碳干燥箱中干燥,即得成品。(8) The mold release material of the step (7) is dried in a carbon dioxide drying oven to obtain a finished product.
制得的环保型生物质塑料材料的性能测试结果如表1所示。The performance test results of the prepared environmentally-friendly biomass plastic materials are shown in Table 1.
对比例2 Comparative example 2
(1)将麦秸10份、玉米秸秆9份、稻壳8份、松树皮9份、泥煤8份、花生壳5份分别洗净干燥,一起加入到粉碎切割机中进行剪切;(1) 10 parts of wheat straw, 9 parts of corn stover, 8 parts of rice husk, 9 parts of pine bark, 8 parts of peat, and 5 parts of peanut shell are respectively washed and dried, and added together to a pulverizing cutter for shearing;
(2)将步骤(1)的生物质剪切产物加入到高温高压水蒸气反应锅中进行热处理,反应温度为500℃,压强为10MPa,反应时间为35min;(2) adding the biomass shear product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 500 ° C, the pressure is 10 MPa, and the reaction time is 35 min;
(3)将步骤(2)的生物质混合碎片加入到高速球磨机中进行球磨,球磨时间为60分钟,球磨功率为350W,球磨时加入少量液氮,使产物粉碎彻底,收集球磨产物过筛,过筛孔径为80目;(3) The biomass mixed chips of the step (2) are added to a high-speed ball mill for ball milling, the ball milling time is 60 minutes, the ball milling power is 350 W, and a small amount of liquid nitrogen is added during the ball milling to completely pulverize the product, and the ball milled product is collected and sieved. The sieve aperture is 80 mesh;
(4)将聚丙烯25份、高密度聚乙烯5份、丙烯腈8份、高岭土6份、马来酸酐聚烯烃4份混合均匀后加入马弗炉中煅烧,加热温度至60℃预热,同时加入步骤(3)得到的生物质活化物,搅拌均匀后,加入3-氨丙基三甲氧基硅烷3份、二氨基二苯基砜4份和丙烯腈3份,温度加热上升至300℃,反应时间5h,然后温度自然冷却至160℃,加入二甲基硅油3份,保温反应30min;(4) 25 parts of polypropylene, 5 parts of high-density polyethylene, 8 parts of acrylonitrile, 6 parts of kaolin, and 4 parts of maleic anhydride polyolefin are uniformly mixed, then added to a muffle furnace for calcination, and heated to a temperature of 60 ° C for preheating. At the same time, the biomass activator obtained in the step (3) is added, and after stirring uniformly, 3 parts of 3-aminopropyltrimethoxysilane, 4 parts of diaminodiphenyl sulfone and 3 parts of acrylonitrile are added, and the temperature is raised to 300 ° C by heating. , the reaction time is 5h, then the temperature is naturally cooled to 160 ° C, 3 parts of dimethyl silicone oil is added, and the reaction is kept for 30 minutes;
(5)将步骤(4)的反应液自然冷却至80℃,再次加入二氨基二苯基砜2份,搅拌均匀后,浇注到模具中,室温固化24h;(5) The reaction solution of step (4) is naturally cooled to 80 ° C, 2 parts of diaminodiphenyl sulfone is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 h;
(6)将步骤(5)的模具放入到表面活化剂中处理,浸泡60min,然后进行脱模;(6) placing the mold of the step (5) into a surfactant, soaking for 60 minutes, and then releasing the mold;
(7)将步骤(6)的脱模材料放入二氧化碳干燥箱中干燥,即得成品。(7) The release material of the step (6) is dried in a carbon dioxide drying oven to obtain a finished product.
制得的环保型生物质塑料材料的性能测试结果如表1所示。The performance test results of the prepared environmentally-friendly biomass plastic materials are shown in Table 1.
将实施例1-4和对比例1-2的制得的环保型生物质塑料材料分别进行冲击强度、拉伸强度、失重率这几项性能测试。The environmentally-friendly biomass plastic materials prepared in Examples 1-4 and Comparative Examples 1-2 were subjected to several performance tests of impact strength, tensile strength, and weight loss rate.
表1Table 1
Figure PCTCN2017100475-appb-000001
Figure PCTCN2017100475-appb-000001
Figure PCTCN2017100475-appb-000002
Figure PCTCN2017100475-appb-000002
本发明的环保型生物质塑料材料的制备方法利用特异性的生物质材料进行粉末化、活化处理反应,将聚丙烯、高密度聚乙烯、丙烯腈、高岭土、马来酸酐聚烯烃等原材料聚合在一起,通过马弗炉加热煅烧、添加偶联剂、消泡剂、固化剂、增韧剂等成分提高复合材料的性能,然后通过浇注模具、表面活化处理、脱模烘干等一系列操作后得到复合塑料材料。制备而成的环保型生物质塑料材料,其强度高、环保无害、可回收利用,具有较好的应用前景。本发明的环保型生物质塑料材料原料易得、工艺简单,适于大规模工业化运用,实用性强。The preparation method of the environment-friendly biomass plastic material of the invention utilizes a specific biomass material for powdering and activation treatment, and polymerizes raw materials such as polypropylene, high density polyethylene, acrylonitrile, kaolin, maleic anhydride polyolefin, etc. Together, the muffle furnace is heated and calcined, a coupling agent, an antifoaming agent, a curing agent, a toughening agent and the like are added to improve the properties of the composite material, and then a series of operations such as casting mold, surface activation treatment, and demoulding drying are performed. A composite plastic material is obtained. The prepared environmentally-friendly biomass plastic material has high strength, environmental protection, and can be recycled, and has a good application prospect. The environment-friendly biomass plastic material of the invention is easy to obtain, has simple process, is suitable for large-scale industrial application, and has strong practicability.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。 The above is only the embodiment of the present invention, and is not intended to limit the scope of the invention, and the equivalent structure or equivalent process transformation made by using the content of the specification of the present invention, or directly or indirectly applied in other related technical fields, The same is included in the scope of patent protection of the present invention.

Claims (9)

  1. 环保型生物质塑料材料的制备方法,其特征在于,由以下步骤组成:A method for preparing an environmentally-friendly biomass plastic material, characterized in that it consists of the following steps:
    (1)将麦秸5-10份、玉米秸秆6-9份、稻壳5-8份、松树皮4-9份、泥煤3-8份、花生壳3-5份分别洗净干燥,一起加入到粉碎切割机中进行剪切;(1) Washing 5-10 parts of wheat straw, 6-9 parts of corn stover, 5-8 parts of rice husk, 4-9 parts of pine bark, 3-8 parts of peat, 3-5 parts of peanut shell, respectively, washed together, together Adding to a pulverizing cutter for shearing;
    (2)将步骤(1)的生物质剪切产物加入到高温高压水蒸气反应锅中进行热处理,反应温度为450-500℃,压强为5-10MPa,反应时间为20-35min;(2) adding the biomass shearing product of step (1) to a high temperature and high pressure steam reaction pot for heat treatment, the reaction temperature is 450-500 ° C, the pressure is 5-10 MPa, and the reaction time is 20-35 min;
    (3)将步骤(2)的生物质混合碎片加入到高速球磨机中进行球磨,球磨时间为30-60分钟,球磨时加入少量液氮,使产物粉碎彻底,收集球磨产物过筛;(3) adding the biomass mixed chips of the step (2) to a high-speed ball mill for ball milling, the ball milling time is 30-60 minutes, and a small amount of liquid nitrogen is added during the ball milling to completely pulverize the product, and the ball-milled product is collected and sieved;
    (4)将步骤(3)得到的生物质粉末加入到75%的苯甲酰溶液中进行活化处理,处理时间为60min;(4) The biomass powder obtained in the step (3) is added to a 75% benzoyl solution for activation treatment, and the treatment time is 60 min;
    (5)将聚丙烯10-25份、高密度聚乙烯2-5份、丙烯腈5-8份、高岭土3-6份、马来酸酐聚烯烃1-4份混合均匀后加入马弗炉中煅烧,加热温度至60℃预热,同时加入步骤(4)得到的生物质活化物,搅拌均匀后,加入偶联剂1-3份、固化剂1-4份和增韧剂2-3份,温度加热上升至260-300℃,反应时间4-5h,然后温度自然冷却至160℃,加入消泡剂1-3份,保温反应30min;(5) 10-15 parts of polypropylene, 2-5 parts of high-density polyethylene, 5-8 parts of acrylonitrile, 3-6 parts of kaolin, 1-4 parts of maleic anhydride polyolefin, and then added to the muffle furnace. Calcination, heating to 60 ° C preheating, while adding the biomass activator obtained in step (4), after stirring, add 1-3 parts of coupling agent, 1-4 parts of curing agent and 2-3 parts of toughening agent , the temperature is raised to 260-300 ° C, the reaction time is 4-5 h, then the temperature is naturally cooled to 160 ° C, 1-3 parts of antifoaming agent is added, and the reaction is kept for 30 min;
    (6)将步骤(5)的反应液自然冷却至70-80℃,再次加入固化剂1-2份,搅拌均匀后,浇注到模具中,室温固化24h;(6) The reaction liquid of the step (5) is naturally cooled to 70-80 ° C, 1-2 parts of the curing agent is added again, stirred uniformly, poured into a mold, and cured at room temperature for 24 hours;
    (7)将步骤(6)的模具放入到表面活化剂中处理,浸泡40-60min,然后进行脱模;(7) The mold of the step (6) is placed in a surfactant to be treated, soaked for 40-60 minutes, and then demolded;
    (8)将步骤(7)的脱模材料放入二氧化碳干燥箱中干燥,即得成品。(8) The mold release material of the step (7) is dried in a carbon dioxide drying oven to obtain a finished product.
  2. 根据权利要求1所述的环保型生物质塑料材料的制备方法,其特征在于, 所述步骤(3)中的球磨功率为350W。The method for preparing an environment-friendly biomass plastic material according to claim 1, wherein The ball milling power in the step (3) is 350W.
  3. 根据权利要求1所述的环保型生物质塑料材料的制备方法,其特征在于,所述步骤(3)中的过筛孔径为80目。The method for preparing an environment-friendly biomass plastic material according to claim 1, wherein the sieved pore size in the step (3) is 80 mesh.
  4. 根据权利要求1所述的环保型生物质塑料材料的制备方法,其特征在于,所述步骤(5)中偶联剂选自乙烯基三乙氧基硅烷、乙烯基三(β-甲氧基乙氧基)硅烷、γ―氨丙基三甲氧基硅烷、3-氨丙基三甲氧基硅烷中的一种或几种。The method for preparing an environment-friendly biomass plastic material according to claim 1, wherein the coupling agent in the step (5) is selected from the group consisting of vinyl triethoxysilane and vinyl tris (β-methoxy). One or more of ethoxy)silane, γ-aminopropyltrimethoxysilane, and 3-aminopropyltrimethoxysilane.
  5. 根据权利要求1所述的环保型生物质塑料材料的制备方法,其特征在于,所述步骤(5)中固化剂选自乙二胺、二乙烯三胺、间二甲苯、二氨基二苯基砜中的一种或几种。The method for preparing an environment-friendly biomass plastic material according to claim 1, wherein the curing agent in the step (5) is selected from the group consisting of ethylenediamine, diethylenetriamine, m-xylene, and diaminodiphenyl. One or more of the sulfones.
  6. 根据权利要求1所述的环保型生物质塑料材料的制备方法,其特征在于,所述步骤(5)中增韧剂选自甲基丙烯酸甲酯、苯乙烯-丁二烯聚合物、乙烯-醋酸乙烯酯共聚物、丙烯腈中的一种或几种。The method for preparing an environment-friendly biomass plastic material according to claim 1, wherein the toughening agent in the step (5) is selected from the group consisting of methyl methacrylate, styrene-butadiene polymer, and ethylene. One or more of a vinyl acetate copolymer and acrylonitrile.
  7. 根据权利要求1所述的环保型生物质塑料材料的制备方法,其特征在于,所述步骤(5)中消泡剂选自高碳醇、苯乙醇油酸酯、苯乙酸月桂醇酯、二甲基硅油中的一种或几种。The method for preparing an environment-friendly biomass plastic material according to claim 1, wherein the antifoaming agent in the step (5) is selected from the group consisting of high alcohol, phenylethyl oleate, lauryl phenylacetate, and One or more of methyl silicone oils.
  8. 根据权利要求1所述的环保型生物质塑料材料的制备方法,其特征在于,所述步骤(7)中表面活化剂的组成为直链烷基苯磺酸钠5份、脂肪醇聚氧乙烯醚硫酸钠3份、十二烷基苯磺酸钠2份、对甲苯磺酰胺甲醛树脂1份、过氧化羟基异丙苯4份、乙酸松油酯3份、1-苯基环戊烷羧酸2份、三氯乙醛3份、去离子水15份。The method for preparing an environment-friendly biomass plastic material according to claim 1, wherein the composition of the surfactant in the step (7) is 5 parts of sodium linear alkylbenzene sulfonate, and the fatty alcohol polyoxyethylene is used. 3 parts of sodium ether sulfate, 2 parts of sodium dodecylbenzene sulfonate, 1 part of p-toluenesulfonamide formaldehyde resin, 4 parts of cumene hydroperoxide, 3 parts of terpineol acetate, 1-phenylcyclopentane carboxylate 2 parts of acid, 3 parts of trichloroacetaldehyde, and 15 parts of deionized water.
  9. 根据权利要求1-8任一项所述制备方法得到的环保型生物质塑料材料在塑料薄膜、一次性医用材料、乳胶手套中的应用。 The environmentally-friendly biomass plastic material obtained by the preparation method according to any one of claims 1-8 is applied to a plastic film, a disposable medical material, and a latex glove.
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