Classifications

• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
  • H02P9/00—Arrangements for controlling electric generators for the purpose of obtaining a desired output
  • H02P9/48—Arrangements for obtaining a constant output value at varying speed of the generator, e.g. on vehicle
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
  • H02J3/00—Circuit arrangements for ac mains or ac distribution networks
  • H02J3/28—Arrangements for balancing of the load in a network by storage of energy
  • H02J3/30—Arrangements for balancing of the load in a network by storage of energy using dynamo-electric machines coupled to flywheels
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
  • H02J3/00—Circuit arrangements for ac mains or ac distribution networks
  • H02J3/28—Arrangements for balancing of the load in a network by storage of energy
  • H02J3/32—Arrangements for balancing of the load in a network by storage of energy using batteries with converting means
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
  • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
  • Y02E60/16—Mechanical energy storage, e.g. flywheels or pressurised fluids
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
  • Y02E70/00—Other energy conversion or management systems reducing GHG emissions
  • Y02E70/30—Systems combining energy storage with energy generation of non-fossil origin

Definitions

• the present disclosure relates generally to electrical power generation systems, and, more particularly, to a system for highly efficient energy storage device charging system that generates electrical energy using internal energy sources.
• Fossil fuels are a primary source of energy for the planet.
• the rate of fossil fuel consumption is likely to outpace the rate of fossil fuel production as the planet's population continues to grow and as less economically developed countries become industrialized. This expected increase in demand for fossil fuels could exhaust the global supplies of fossil fuels within the next several decades if consumption continues at the present rate.
• renewable sources of energy such as solar power, wind power, hydro power, geothermal power, or to develop and utilize highly efficient electric power generating systems.
• the apparatus includes a system controller configured to control operation of the apparatus for power generation, at least one first energy storage device, a direct current motor electrically coupled to the at least one first energy storage device via a motor controller, the motor controller configured to control at least the speed of the motor based on control signaling received from the system controller and drive the motor with power supplied from the at least one first energy storage device.
• the apparatus includes a multi-phase alternating current generator having a rotor mechanically coupled to the motor through a mechanical drive mechanism including a flywheel of a predetermined mass and radius, wherein the motor drives the generator and flywheel via the mechanical drive mechanism, at least one transformer electrically coupled to at least one output phases of the multi-phase alternating current generator, wherein the transformer is configured to one of step up or step down the voltage present on the at least two output phases of the generator, and a voltage regulator coupled to an output of the at least one transformer, the regulator configured to regulate the voltage to a predetermined voltage value.
• the apparatus includes a first battery controller coupled to an output of the voltage regulator, wherein the first battery controller is configured to charge the at least one first energy storage device and a second energy storage device.
• a method for generating and storing energy including coupling at least one first energy storage device to a direct current motor via a motor controller, the motor controller configured to control at least the speed of the motor based on control signaling received from a system controller and drive the motor with power supplied from the at least one first energy storage device.
• the method further includes mechanically coupling a rotor of a multi-phase alternating current generator to the motor through a mechanical drive mechanism including a flywheel of a predetermined mass and radius, wherein the motor drives the generator and flywheel via the mechanical drive mechanism.
• the method includes electrically coupling an output of the generator to at least one transformer, wherein the transformer is configured to one of step up or step down the voltage present on the at least two output phases of the generator and coupling a voltage regulator to an output of the at least one transformer, the voltage regulator configured to regulate the voltage to a predetermined voltage value.
• the method includes coupling a first battery charger to an output of the voltage regulator, wherein the battery controller is configured to charge the at least one first energy storage device and a second energy storage device also coupled to the battery charger.
• FIG. 1 is a schematic illustration of a power generation system according to aspects of the present disclosure.
• FIG. 2 is a schematic illustration of an implementation of a portion of the power generation system of FIG. 1 according to other certain aspects of the present disclosure
• FIG. 3 is a schematic illustration of another variation of the power generation system according to aspects of the present disclosure.
• FIG. 4 is a schematic illustration of another variation of the power generation system according to aspects of the present disclosure.
• Coupled is used herein to refer to the direct or indirect coupling between two objects. For example, if object A physically touches object B, and object B touches object C, then objects A and C may still be considered coupled to one another— even if they do not directly physically touch each other. For instance, a first object may be coupled to a second object even though the first object is never directly physically in contact with the second object.
• circuit and circuitry are used broadly, and intended to include both hardware implementations of electrical devices and conductors that, when connected and configured, enable the performance of the functions described in the present disclosure, without limitation as to the type of electronic circuits, as well as software implementations of information and instructions that, when executed by a processor, enable the performance of the functions described in the present disclosure.
• the present invention provides a system for highly efficient electric power generation that needs very little reliance on or input from external sources of energy to generate and store electrical energy, and is able to recapture and conserve energy initially present in the system.
• FIG. 1 illustrates an apparatus 100 for power generation according to one exemplary implementation.
• apparatus 100 provides power generation by using a stored source of energy to drive an electro-mechanical system for electricity generation that, in turn, feeds back energy from the system for electricity generation to replenish the stored source of energy as well as provide power for various electrical loads, such as energy to be stored in another energy storage device, as well as power for peripheral devices.
• the apparatus 100 includes an electronic system controller 102 that is configured to control operation of the apparatus 102, including specific control of a motor controller 104, as well as a voltage regulator 106 in some examples, as will be discussed later.
• the apparatus 100 includes at least one first energy storage device 108, which may consist of one or more batteries, connected either in series or in parallel, or both, depending on specific voltage and current requirements.
• the energy storage device 108 may consist of two rechargeable 12 volt lead-acid batteries connected in parallel to supply electrical energy to a direct current motor 110 via the control of motor controller 104, but this is merely exemplary and any number of combinations of batteries and types of batteries may be utilized for supplying energy to the motor 110.
• the motor controller 104 may be implemented with an automatic voltage control /automatic speed control (AVC/ASC) type controller wherein either a manual input or a control signal input 130 from system controller 102 is used to set a target speed for motor 110, or to vary the speed dynamically in other aspects.
• AVC/ASC automatic voltage control /automatic speed control
• the positive and negative voltage lines 112 from energy source 108 are input to motor controller 104, which in turn varies the voltage and/or current that is output to motor 110.
• Motor 110 may be implemented with a permanent magnet DC motor to avoid having to generate a magnetic field through an external source of energy, and further may be selected such that the rotational speed may be
• the motor 110 may be operated with voltage inputs from the controller 104 from 1 ⁇ 2 VDC to 1.5 VDC, or 3 VDC to 6 VDC, or 12 VDC to 24 VDC, or 48 VDC to 96 VDC, and so forth, wherein the voltage range is adjusted as needed to generate the necessary torque or speed for driving a rotor of an electric generator 114.
• Motor 110 is configured to drive the rotor of generator 114 through a mechanical linkage or mechanism, shown simply with a line to denote the mechanical connection 116, which mechanically couples a rotor of motor 110 with the rotor of the generator 114.
• the mechanical connection 116 may be implemented with any of a number of known mechanical linkages, such as a pulley and belt drive mechanism, a direct mechanical linkage, a gear linkage, and so forth.
• a flywheel 118 Also connected with the mechanical linkage is a flywheel 118 having some predetermined mass and radius as a means of storing mechanical energy when driving the generator 114.
• the flywheel 118 is preferably linked to the rotor of the generator and rotates around the same axis of rotation as the generator rotor.
• generator 114 may be implemented with an alternating current (AC) multi-phase or polyphase generator, such as a 3 phase AC generator.
• the generator may be a Y connected generator at the output terminal thus having three phases and one neutral output (or alternatively a delta connected generator having 3 phases output),
• the generator 114 may be configured to output a voltage that is dependent upon the speed at which the generator is operated by motor 110.
• the output voltage of generator 114 is 480 VAC, phase to phase. However, if the speed is increased, the generator may be configured to provide increased voltage.
• the line voltage may be increased to approximately 800 volts AC or more, with a line-to- line or phase-to-phase voltage at approximately 1360 volts AC.
• the field windings of the generator 114 require a DC field excitation.
• Field windings of the generator rotor will receive a DC supply (shown at 115), which are supplied to the rotor winding through the slip rings and brushes.
• the source of DC supply 115 may be storage device 108 in one embodiment, but also the field excitation may be supplied by the system controller 102 and/or motor controller 104.
• transformer 120 may be a step up or step down transformer.
• the generator 114 may be a 480 V three phase generator.
• multiple transformers may be utilized as illustrated by optional transformer 122, such as in cases where the voltage of generator 114 is higher, such as 1360 VAC, thus necessitating multiple transformers to step down the voltage to various voltage stages for various uses or voltage requirements.
• the output of transformer 120 (and/or transformer 122) is input to the voltage regulator 106, which may be used to regulate the voltage input to a set value, as well as output AC power to various outlets, as well as metering displays and the like as illustrated by block 124.
• the voltage from the voltage regulator 106 may be delivered to the system controller 102 (as shown by coupling 132, which may be both a monitoring signal/connection and a power supply connection for the controller 102), which may include various processors, logic, and electronic circuitry for analyzing the status of the output system power from regulator 106, and, in turn, control the motor controller 104 to adjust for system conditions and to thereby maintain particular speed target(s) for the motor 100.
• the voltage regulator may be configured using a Variac transformer (e.g., Model no: SC-20M, Max- 2000 VA, having an input rating of 117 V, AC 60 Hz, and an output of 0-130 V AC 60hz.
• the power output of the regulator 106 is coupled to a battery controller or charger 126.
• the battery charger/controller 126 is configured to convert the AC input to DC for charging of the first energy storage source 108.
• Other features of the charger/controller 126 may include battery reconditioning and float mode charging.
• the battery charger may be implemented using a Caterpillar CBC 40 W, 40 amp battery charger, but the invention is not limited to such.
• another load that may be added to the system 100 is a second energy storage device 128, which may be an array of battery cells or capacitive elements to store large amounts of energy.
• the second energy storage device 128 may comprise six 12 V DC batteries, such as Power Sonic batteries Model PS-12550 having a 55 AH capacity and sealed lead-acid construction using absorbent glass mat (AGM) technology.
• the second energy storage device 128 may be comprised of any number of batteries and any number of types of batteries such as lead-acid ("flooded", deep-cycle, and VRLA), NiCad, nickel-metal hydride, lithium-ion, Li-ion polymer, Li-ion Phosphate, zinc-air, molten-salt batteries, Redox, and alcohol-air breathing as examples.
• the second energy storage device 128, when connected in parallel with the first energy storage device 108, as illustrated, may be utilized to help supply fed back energy for driving of motor 110.
• the system 100 illustrates a fixed connection of the first and second energy storage devices 108 and 128, the second energy storage device 128 could be selectively switched to couple in parallel with the first energy storage device 108 with switches (not shown).
• the system controller 102 and motor controller 104 may be implemented as a single control unit, as indicated at 134.
• the control unit 134 performs the functionalities of monitoring the output voltage from voltage regulator 106, determining or setting a voltage (and thus speed) for the motor 110 based on the monitored voltage.
• this unitary control unit 134 may be implemented using a known SX460 half-wave phase- controlled thyristor type Automatic Voltage Regulator(AVR) that is applied to control of motor 110.
• AVR Automatic Voltage Regulator
• first and second energy storage devices are described with examples of various battery numbers and battery type, the present disclosure is not limited to such. That is, the energy storage devices may be implemented with other known energy storage devices such as capacitors or other electrical charge storage devices, or any other known devices capable of storing electrical energy.
• FIG. 2 illustrates another embodiment of a portion of the system 100 shown in FIG. 1.
• FIG. 2 shows a portion of the system 100 where two phases of the generator 114, shown by lines 202, 204, are input to a step-down transformer 206.
• the voltage between phases 202 and 204 may be 480 V at the primary input side of transformer 206 and the secondary side of transformer 206 is 240 volts.
• the transformer 206 may include a center tap for a neutral such that the voltage difference between each secondary coil output and the neutral is 120 volts.
• the system 200 also includes a current source or current booster 208 coupled to the output of transformer 206 for adjusting the current input to a second transformer 210.
• the current booster 208 is utilized to increase or boost the current present from transformer 206 to increase the current amount for input to the second transformer (it may be helpful to include more of the theoretical reasons for this current boost and how this affects the operation of the second transformer 206).
• the current source 208 may be configured using another transformer, such as another step down transformer providing increased current on the secondary.
• FIG. 3 is a schematic illustration of another variation 300 of the power generation system according to aspects of the present disclosure.
• the second energy storage device 128 may include a separate high power, high current battery controller/charger 302 that may further include logic provide specific charging requirements for second energy storage device 128.
• the charger 302 may be configured to provide charging at 440 Amps current and 10,000 Watts of charging power.
• the controller/charger 302 may be implemented using 12 volt digital charger, which may also include a built-in inverter (not shown), such a controller model number CBSU12DIGW manufactured by Missouri Wind and Solar, as one example.
• FIG. 4 is a schematic illustration of another variation 400 of the power generation system of FIG. 1 according to aspects of the present disclosure.
• the second energy storage device 128 (and/or first energy storage device 108) may be coupled to a DC to AC inverter 402.
• the inverter may be provided to utilize stored energy in either second energy storage device 128 or the first energy storage device 108 for peripheral AC loads that may be coupled to the system.
• testing of the assembled system showed operation of the system for over 5 hours using an implementation with two 12 VDC lead-acid batteries as the first energy storage device (e.g., 108) receiving fed back energy for recharging, whereas without this fed back energy, the system only operated less than one hour using the energy stored in the first energy storage device. Also testing of the system with both the first and second storage devices connected in parallel (See e.g., the system illustrated in FIG.
• both devices 108 and 128 are recharged with energy fed back via charger 126 yielded a high efficiency system that was capable of operating more than 22 hours, along with charging the second energy storage device 128, whereas without the feedback of electrical energy, the system could only run approximately 1.75 hours.

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• Engineering & Computer Science (AREA)
• Power Engineering (AREA)
• Charge And Discharge Circuits For Batteries Or The Like (AREA)
• Supply And Distribution Of Alternating Current (AREA)
• Control Of Eletrric Generators (AREA)

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Applications Claiming Priority (6)

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