WO2018185887A1 - Screw press - Google Patents

Screw press Download PDF

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Publication number
WO2018185887A1
WO2018185887A1 PCT/JP2017/014269 JP2017014269W WO2018185887A1 WO 2018185887 A1 WO2018185887 A1 WO 2018185887A1 JP 2017014269 W JP2017014269 W JP 2017014269W WO 2018185887 A1 WO2018185887 A1 WO 2018185887A1
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WO
WIPO (PCT)
Prior art keywords
screw
presser
screw shaft
rotating drum
rotary drum
Prior art date
Application number
PCT/JP2017/014269
Other languages
French (fr)
Japanese (ja)
Inventor
一樹 大森
尚史 桶谷
龍 駒路
Original Assignee
三菱化工機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱化工機株式会社 filed Critical 三菱化工機株式会社
Priority to KR1020177029791A priority Critical patent/KR101983735B1/en
Priority to JP2017557018A priority patent/JP6288629B1/en
Priority to PCT/JP2017/014269 priority patent/WO2018185887A1/en
Publication of WO2018185887A1 publication Critical patent/WO2018185887A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/14Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing operating with only one screw or worm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/18Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing with means for adjusting the outlet for the solid

Definitions

  • the present invention relates to a screw press that squeezes an object to be treated such as sludge and separates it into a solid and a liquid, and more particularly to a drive mechanism for a presser that applies a back pressure to the solid content after squeezing at its outlet.
  • FIG. 3 schematically shows the screw press described in Patent Document 1.
  • the conventional screw press M includes a rotating drum 1 having a cylindrical filtration surface 1 ⁇ / b> A, a screw shaft 2 ⁇ / b> A that penetrates along the axis of the rotating drum 1, and a spiral shape on the outer peripheral surface of the screw shaft 2 ⁇ / b> A.
  • a screw 2 having a screw blade 2B formed on the surface, and is configured to squeeze the object to be treated (for example, sludge) and separate it into a separated liquid and a solid content.
  • the rotary drum 1 includes a left end surface 1B that closes one end (the left end in the figure) of the filtration surface 1A, a diameter-enlarged portion 1C that is continuously connected to the right end of the filtration surface 1A with a diameter larger than that of the filtration surface 1A, and a diameter-enlarged portion 1C. And a right end surface 1D for closing the right end.
  • the screw shaft 2A has a left end passing through the center of the left end face 1B of the rotary drum 1 and a right end passing through the center of the right end face 1D. Further, the screw shaft 2A has a hollow portion 2C formed at the left end portion as shown in FIG.
  • the screw shaft 2A is formed to have a taper-shaped portion that gradually increases in diameter from the vicinity of the left end surface 1B of the rotating drum 1 to the right end of the filtration surface 1A, and the same diameter as the maximum diameter of the taper-shaped portion in the expanded-diameter portion 1C. It has a straight body.
  • the screw blade 2B formed in the taper-shaped portion gradually decreases in the spiral interval from the left side to the right side of the rotary drum 1, and the squeezing force becomes stronger toward the discharge portion 1C side.
  • First and second bearings 3A and 3B are respectively provided at both left and right ends of the screw shaft 2A, and the screw shaft 2A is rotatably supported by the first and second bearings 3A and 3B.
  • a third bearing 4A is provided between the center hole of the left end surface 1B of the rotating drum 1 and the screw shaft 2A.
  • a cylindrical body 1E that covers the screw shaft 2A is connected to the central portion of the right end surface 1D of the rotary drum 1, and a fourth bearing 4B is provided between the cylindrical body 1E and the screw shaft 2A.
  • the second bearing 3 ⁇ / b> B supports the screw shaft 2 ⁇ / b> A via a thin portion that extends from the cylindrical body 1 ⁇ / b> E of the rotary drum 1.
  • a first sprocket 5A is attached to the left end of the screw shaft 2A, and a second sprocket 5B is attached to the right end of the thin portion of the cylindrical body 1E of the rotary drum 1, and these sprockets 5A, 5B.
  • the screw 2 and the rotating drum 1 are rotated through each of them.
  • the rotary drum 1 rotates differentially at a different rotational speed from the screw 2.
  • the enlarged diameter portion 1C there is a straight body portion 1F having the same diameter as the filtration surface 1, and the right end of the straight body portion 1F and the straight body of the screw shaft 2A.
  • the ring-shaped gap in the part serves as a solid content outlet after the sludge pressing treatment. Further, since the solid content from the discharge port is discharged to the outside via the enlarged diameter portion 1C, the enlarged diameter portion 1C will be described as the discharge portion 1C below.
  • a presser 6A having a ring shape is provided in the discharge portion 1C of the rotary drum 1, and the discharge port is closed by the presser 6A to apply a back pressure to the solid content.
  • the presser 6A is formed in a ring shape having a tapered surface that closes the discharge port, and the straight body portion of the screw shaft 2A passes through the central hole.
  • a presser pressing plate 6B having a ring shape is provided outside the discharge portion 1C in parallel with the presser 6A at a predetermined interval.
  • the cylindrical body 1E of the rotary drum 1 passes through the center hole of the presser pressing plate 6B, and the presser pressing plate 6B slides in the left-right direction according to the cylindrical body 1E.
  • the presser pressing plate 6B is connected to the presser 6A through a plurality of rods 6C.
  • the presser pressing plate 6B reciprocates the cylinder 1E in the left-right direction via the drive mechanism 6D.
  • the driving mechanism 6D includes, for example, an air cylinder 6D 1 that functions with pressurized air, a sliding member 6D 2 that sandwiches the outer peripheral edge of the presser pressing plate 6B, and a support 6D 3 that supports the sliding member 6D 2.
  • the air cylinder 6D 1 is configured to operate the presser pressing plate 6B by expanding and contracting the cylinder rod 6D 4 with pressurized air.
  • the presser pressing plate 6B When closing the discharge port by the presser 6A, the presser pressing plate 6B is moved from the solid line position to the position indicated by the two-dot chain line in the left direction via the drive mechanism 6D, and the discharge port is closed by the presser 6A.
  • the back pressure is applied to the solid content conveyed by the screw 2.
  • This back pressure can be adjusted by an air cylinder 6D 1 driving mechanism 6D. While the rotary drum 1 repressor 6A is reciprocated in accordance with the cylindrical body 1E while rotating, sliding member 6D 2 slides on the outer periphery of the presser push plate 6B.
  • the guide mechanism. 6E to smoothly straight sliding member 6D 2, 7 housing for accommodating the rotary drum 1, etc., 8 water collecting portion made of the inclined surface formed on the lower rotary drum 1 , 9 is a drainage part formed in the central part of the water collection part 8.
  • the rotating drum 1 and the screw 2 of the screw press M rotate to separate the sludge into solid and liquid, and the solid content is conveyed to the discharge port while squeezing the solid gradually and strongly, and the solid content reaches the presser 6A.
  • the presser 6A opens the discharge port to discharge the solid content to the discharge unit 1C, and discharges the discharge unit 1C to the outside as indicated by the arrow B.
  • separated water is generated from the sludge to be squeezed in the rotary drum 1, collected from the filtration surface 1 ⁇ / b> A to the water collection unit 8, and discharged from the drainage unit 9 to the outside.
  • a cleaning device (not shown) is provided in the gap above the filtration surface 1A of the rotary drum 1 and the housing 7 over the entire length of the filtration surface 1A. When the rotary drum 1A is rotating, the filtration surface 1A is provided. Wash.
  • This invention was made in order to solve the said subject, and it aims at providing the screw press provided with the drive mechanism which can be driven smoothly and stably over a presser long period of time.
  • a screw press according to claim 1 of the present invention is a rotary drum having a cylindrical filtration surface and first and second end surfaces formed at both ends thereof, and the rotary press provided in the rotary drum.
  • a screw shaft projecting from both end surfaces, a screw formed in a spiral shape on the peripheral surface of the screw shaft, and having a screw blade which is in sliding contact with the inner peripheral surface of the filtration surface, and reciprocatingly moves according to the screw shaft in the rotary drum.
  • a presser that opens and closes a gap formed between the filtration surface and the screw shaft, and when the rotary drum and the screw are rotated, the workpiece to be processed is supplied to the rotary drum via both of them.
  • a screw press that squeezes the cylinder, and has a cylinder mechanism that is provided on the second end face to reciprocate the presser in the rotary drum. Comprising a rotation mechanism, the cylinder mechanism is characterized in that it is integral with the second end surface.
  • the screw press according to the first aspect, wherein the drive mechanism is a rotary joint provided on the screw shaft for supplying pressurized fluid to the cylinder mechanism. It is characterized by having.
  • the screw press according to the second aspect, wherein the rotary joint includes a cylindrical fixed portion that surrounds an end portion of the screw shaft and does not rotate, and the fixed portion. And a cylindrical rotating portion that is rotatably provided on the outer peripheral surface and is connected to a cylindrical body protruding from the second end surface.
  • At least one passage through which the fluid passes is formed in the fixing portion in the axial direction, and At least one annular groove communicating with the at least one passage is formed on the outer peripheral surface, and at least one first port communicating with the at least one annular groove is formed on the rotating part, Further, at least one second port communicating with the at least one passage is formed at an end of the fixed portion protruding in the axial direction from the rotating portion.
  • the screw press according to claim 5 of the present invention is the guide rod according to any one of claims 1 to 4, wherein the presser is reciprocated in the rotary drum according to the screw shaft. Is provided.
  • the screw press 10 of the present embodiment has a first end surface (hereinafter referred to as “left end surface”) 11B formed at the left end of a cylindrical filtration surface 11A, for example, as shown in FIG.
  • the rotating drum 11 having a second end surface (hereinafter referred to as “right end surface”) 11D at the right end of the enlarged diameter portion 11C extending from the right end of the surface 11A and the rotating drum 11 share an axis and rotate.
  • the rotary drum 11 and the screw 12 cooperate to squeeze the object to be treated (for example, sludge) to separate it into a solid and a separated liquid, discharge the separated liquid from the filtration surface 11A and remove the solid content.
  • Screw is configured to convey to the discharge port to be described later while squeezing the wings 12B.
  • first and second bearings 13A and 13B are respectively provided at both ends of the screw shaft 12A, and the screw shaft 12A, that is, the screw 12 can be rotated freely by these bearings 13A and 13B.
  • the first and second bearings 13A and 13B are both fixed to the supports S1 and S2.
  • the second bearing 13B is connected to an adjacent rotary joint as will be described later.
  • Third and fourth bearings 14A and 14B interposed between the screw shafts 12A are respectively provided in the center holes of both end faces 11B and 11D of the rotary drum 11, and these screw bearings 14A and 14B respectively provide the screw shafts 12A.
  • a rotating drum 11 is rotatably supported.
  • a cylindrical body 11E surrounding the fourth bearing 14B is attached to the outer surface of the right end surface 11D of the rotating drum 11, and a sprocket 15A is provided at the right end of the cylindrical body 11E.
  • a first drive device 16A is connected to the sprocket 15A via an endless chain 17A, and the first drive device 16A rotates the rotary drum 11 via the chain 17A and the sprocket 15A.
  • a sprocket 15B is provided at the right end of the screw shaft 12A, and a second drive device 16B is connected to the sprocket 15B via an endless chain 17B.
  • the second drive device 16B is connected to the chain 17B and the sprocket 15B.
  • the screw 12 is rotated at a rotational speed faster than that of the rotary drum 11.
  • the screw shaft 12A has a tapered portion 12A 1 gradually enlarged from the vicinity of the left end surface 11B to the vicinity of the right side of the enlarged diameter portion 11C in the filtering surface 11A of the rotating drum 11 as shown in FIG. 1, a tapered shaped portion 12A straight body section 12A 2 which extends into the enlarged diameter portion 11C from the right edge of the same in the same size, the has.
  • the first, second, third, and fourth bearings 13A, 13B, 14A, and 14B are all provided at both ends of the screw shaft 12, and the rotary drum 11 is rotatably supported by the screw shaft 12. Has been.
  • the gap between the outer periphery of the screw blade 12B and the inner peripheral surface of the filtration surface 11A is maintained substantially constant over time.
  • the screw vane 12B is formed spirally tapered portion 12A 1, helix spacing increases toward the discharge section 11C is narrower.
  • the left end portion of the screw shaft 12A passing through the left end surface 11B of the rotary drum 11 is formed as a hollow shaft.
  • the hollow shaft is formed with an opening 12 ⁇ / b> C located near the inside of the left end surface 11 ⁇ / b> B of the rotary drum 11.
  • the sludge is supplied from the left end opening of the hollow shaft and flows into the rotary drum 11 from the opening 12C.
  • this ring-shaped gap will be described as a discharge port. Further, the solid content discharged from the discharge port is discharged to the outside as will be described later via the enlarged diameter portion 11C. Therefore, hereinafter, the enlarged diameter portion 11C will be described as the discharge portion 11C.
  • a presser 18 for opening and closing the solid content outlet is provided, and the presser 18 is configured to apply a back pressure to the solid content at the outlet.
  • the presser 18 moves from the two-dot chain line position to the solid line position on the right end surface 11D side in the discharge part 11C, and gradually exits the outlet. Open and discharge the solid content to the discharge part 11C.
  • the presser 18 used in the present embodiment has a tapered surface that enters the ring-shaped discharge port and closes the discharge port.
  • straight body 12A 2 penetrates the shaft 12A, is configured to move in the left-right direction along the straight body section 12A 2.
  • the presser 18 is configured to apply a predetermined back pressure to the solid content at the discharge port and to open and close the discharge port by a driving mechanism 19 provided outside the rotary drum 11.
  • the drive mechanism 19 includes, for example, two cylinder mechanisms (for example, an air cylinder) 19A provided at positions 180 ° apart from each other on the outer side of the right end surface 11D of the rotary drum 11, and these A rotary joint 19C connected to the air cylinder 19A via the pipes 19B and 19B, and an air source 19D connected to the rotary joint 19C via the pipe 19B. Then, each of the distal end portion of the cylinder rod 19A 1 of the two air cylinders 19A repressor 18 is connected.
  • two cylinder mechanisms for example, an air cylinder
  • the presser 18 has a plurality of guide rods 19E arranged at equal intervals in the circumferential direction between the right end surface 11D and the opposing surface in the discharge portion 11C of the rotary drum 11. And is configured to smoothly move and guide in the left-right direction via these guide rods 19E.
  • Only one air cylinder 19A is shown in FIGS.
  • a double-acting air cylinder is used as the air cylinder 19A.
  • a single-acting air cylinder can also be used.
  • the drive mechanism 19, when supplied with pressurized air to the air cylinder 19A via the rotary joint 19C from the air source 19D elongation cylinder rod 19A 1, is moved toward the presser 18 to the outlet of the solids It is comprised so that a discharge port may be closed.
  • the back pressure applied to the solid content can be set to an appropriate level by adjusting the pressure level of the pressurized air according to characteristics such as the type of sludge. If the pressure of the pressurized air is set high, the back pressure from the presser 18 to the solid content increases and the moisture content of the solid content decreases. Conversely, if the pressure of the pressurized air is set low, the pressure from the presser 18 to the solid content The back pressure is reduced and the moisture content of the solid content is increased.
  • the rotary joint 19C used in the present embodiment is interposed between the second bearing 13B and the fourth bearing 14B.
  • the rotary joint 19C as shown in the figure, connected to the second bearing 13B, a fixed cylindrical fixing portion 19C 1, the cylindrical body of the rotary drum 11 together with the inner surface of the fixing portion 19C 1 is in sliding contact a cylindrical rotating portion 19C 2 coupled to 11E, the fixed portion and bearing 19C 3 interposed between the ends of the fixing portions 19C 1 and the rotary part 19C 2, provided, together rotating portion 19C 2 is a rotary drum 11 and it is configured to rotate while sliding on the 19C 1.
  • the screw shaft 12A is adapted to smoothly rotate through a slit between the fixed portion 19C 1.
  • the axially compressed air passage is formed two in a cylindrical fixing portion 19C 1, the outer peripheral surface of the fixing portion 19C 1 2 passageways respectively Two communicating annular grooves are formed. That is, the passage and the annular groove communicate with each other through the communication passage. Further, two first ports respectively communicating with two annular grooves with is formed in the radial direction to the rotating portion 19C 2, the fixing portion on the right end portion of the fixing portion 19C 1 protruding from the rotation portion 19C 2 Two second ports communicating with each of the two passages 19C 1 are formed in the radial direction. Fittings 19C 4 connected to a pipe 19B of the air source 19D shown in FIG.
  • the second rotating portion 19C 2 one of the ports has two push-in joint 19C 5 connected respectively attached to the two pipe 19B of the air cylinder 19A.
  • Fittings 19A 2 is attached to connect the two pipes 19B of the rotating portion 19C 2 (see FIG. 1), pressurized air rotary joint from the air source 19D (see FIG. 1)
  • the air is supplied to the opening / closing port of the air cylinder 19A via the second port 19C, the passage and the first port.
  • the air cylinder 19A moves the presser 18 to close the discharge port, and applies back pressure to the solid content at the discharge port.
  • the rotating drum 11 is housed in the housing 20 as shown in FIG. 1, and a cleaning device 21 is provided over the entire length of the filtration surface 11 ⁇ / b> A above the rotating drum 11 in the housing 20.
  • the filtration surface 11A is washed by spraying washing water intermittently.
  • a water collecting portion 22 having an inclined surface is formed below the rotating drum 11, and a drain pipe 23 is provided at the lower end of the water collecting portion 22. Therefore, the separated water and the wash water from the rotary drum 11 are collected in the water collection unit 22 and discharged from the drain pipe 23 to the outside.
  • the operation of the screw press 10 of this embodiment will be described.
  • the first and second drive devices 16A and 16B rotate the rotary drum 11 and the screw 12 differentially, and the presser 18 turns the air cylinder 19A of the drive mechanism 19 on. Through the outlet and close the outlet.
  • sludge is supplied from the hollow shaft of the screw shaft 12A and flows into the rotary drum 11 from the opening 12C of the hollow shaft.
  • the sludge While the sludge is conveyed toward the discharge port through the screw blade 12B of the screw 12 in the rotary drum 11, the sludge is gradually compressed by the action of the screw blade 12B that becomes gradually narrow, and is solid-liquid separated into solid content and separated water. Is done.
  • the separated water after the solid-liquid separation is discharged from the filtration surface 11A to the water collecting unit 22, and the solid content is conveyed to the discharge port by the screw blade 12B.
  • the presser 18 When the solid content reaches the discharge port and contacts the presser 18 that rotates together with the rotating drum 11, the presser 18 receives a pressing force from the solid content. At this time, since the presser 18 receives the back pressure from the air cylinder 19A of the drive mechanism 19, the pressing of the solid component proceeds by the increase of the pressing force from the screw blade 12B at the discharge port, and the separated water from the solid component is filtered. The water is discharged from the surface 11A to the water collecting unit 22. When the pressing force from the screw blade 12B gradually increases and overcomes the back pressure from the presser 18 as the solid content approaches the discharge port, the presser 18 receives the pressing force from the screw blade 12B and opens the discharge port. .
  • the solid content is discharged from the discharge port into the discharge portion 11C, and further discharged from the discharge portion 11C to the outside as indicated by an arrow B in FIG.
  • the back pressure provided to solid content from the presser 18 can be suitably set with the kind of to-be-processed object.
  • rotary drum 11 directly connected to the cylindrical body 11E of the rotary joint 19C of the rotating portion 19C 2 is rotary drum 11 together with the air cylinder 19A is attached to the right end surface 11D of the rotary drum 11 constituting the driving mechanism 19 of the presser 18 are, for rotating portion 19C 2 and the pipe 19B of the air cylinder 19A and the rotary joint 19C to operate the presser 18 is rotated together with the rotary drum 11, a relatively stationary structure with respect to the rotary drum 11, The presser 18 can always be driven smoothly without problems such as wear due to frictional force generated between the components as in the prior art.
  • the air cylinder 19A constituting the drive mechanism 19 of the presser 18 is attached to the right end surface 11D of the rotary drum 11, and the air cylinder 19A is pressurized via the rotary joint 19C. Since the air is supplied, the main part of the drive mechanism 19 rotates together with the rotating drum 11, so that there is no consumable part as in the prior art, and the replacement work is unnecessary, and the presser 18 is used for a long period of time. Can be driven smoothly, and thus the operating rate of the screw press 10 can be increased, and maintenance costs can be saved.
  • the present invention can be used as a solid-liquid separation device that squeezes an object to be treated such as sludge and slurry to separate it into solid and liquid.
  • Screw press 11 Rotating drum 11A Filtration surface 11B Left end face (first end) 11C Discharge part (expanded part) 11D Right end face (second end face) 11E cylinder 12 screw 12A screw shaft 12B screw blade 17 second drive device 18 presser 19 drive mechanism 19A air cylinder (cylinder mechanism) 19C rotary joint 19C 1 fixed part 19C 2 rotating part

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Sludge (AREA)
  • Filtration Of Liquid (AREA)

Abstract

Provided is a screw press comprising a drive mechanism capable of smoothly and stably driving a presser over a long period. This screw press comprises: a rotating drum 11 having a filtration surface 11A and both end surfaces 11B, 11D; a screw 12 having screw shaft 12A that protrudes from both end surfaces 11B, 11D of the rotating drum 11 and a screw blade 12B that is formed on the circumferential surface of the screw shaft 12A and comes in sliding contact with the inner circumferential surface of the filtration surface 11A; a presser 18 that reciprocally moves inside the rotating drum 11 in conjunction with the screw shaft 12A and opens and closes a gap formed between the filtration surface 11A and the screw shaft 12A; and a drive mechanism 19 having an air cylinder 19A provided in the right end surface 11D and coupled to a rotary joint 19C that supplies pressurized fluid for reciprocally driving the presser 18 inside the rotating drum 11. The air cylinder 19A is provided integrally with the right end surface 11D.

Description

スクリュープレスScrew press
 本発明は、汚泥等の被処理物を圧搾して固液分離するスクリュープレスに関し、更に詳しくは、圧搾後の固形分にその排出口で背圧を付与するプレッサーの駆動機構に関する。 The present invention relates to a screw press that squeezes an object to be treated such as sludge and separates it into a solid and a liquid, and more particularly to a drive mechanism for a presser that applies a back pressure to the solid content after squeezing at its outlet.
 従来のこの種のスクリュープレスとしては例えば図3に示すものが知られている。図3は特許文献1に記載されたスクリュープレスを模式的に示したものである。従来のスクリュープレスMは、図3に示すように、円筒状の濾過面1Aを有する回転ドラム1と、この回転ドラム1の軸心に従って貫通するスクリュー軸2A及びスクリュー軸2Aの外周面に螺旋状に形成されたスクリュー羽根2Bを有するスクリュー2と、を備え、被処理物(例えば、汚泥)を圧搾して分離液と固形分に固液分離するように構成されている。 For example, a conventional screw press of this type is shown in FIG. FIG. 3 schematically shows the screw press described in Patent Document 1. As shown in FIG. As shown in FIG. 3, the conventional screw press M includes a rotating drum 1 having a cylindrical filtration surface 1 </ b> A, a screw shaft 2 </ b> A that penetrates along the axis of the rotating drum 1, and a spiral shape on the outer peripheral surface of the screw shaft 2 </ b> A. And a screw 2 having a screw blade 2B formed on the surface, and is configured to squeeze the object to be treated (for example, sludge) and separate it into a separated liquid and a solid content.
 回転ドラム1は、濾過面1Aの一端(図では左端)を閉じる左端面1Bと、濾過面1Aの右端に濾過面1Aより拡径して連設された拡径部1Cと、拡径部1Cの右端を閉じる右端面1Dと、を備えている。スクリュー軸2Aは、左端部が回転ドラム1の左端面1Bの中心を貫通していると共に右端部が右端面1Dの中心を貫通している。また、スクリュー軸2Aは、図3に示すように左端部に形成された中空部2Cと、回転ドラム1内で中空部2Cから開口する開口部2Dと、を有し、スクリュー軸2Aの左端から中空部2C内に汚泥が矢印Aで示すように供給され、回転ドラム1内のスクリュー軸2Aの開口部2Dから回転ドラム1内に流入するようになっている。 The rotary drum 1 includes a left end surface 1B that closes one end (the left end in the figure) of the filtration surface 1A, a diameter-enlarged portion 1C that is continuously connected to the right end of the filtration surface 1A with a diameter larger than that of the filtration surface 1A, and a diameter-enlarged portion 1C. And a right end surface 1D for closing the right end. The screw shaft 2A has a left end passing through the center of the left end face 1B of the rotary drum 1 and a right end passing through the center of the right end face 1D. Further, the screw shaft 2A has a hollow portion 2C formed at the left end portion as shown in FIG. 3 and an opening 2D that opens from the hollow portion 2C in the rotary drum 1, from the left end of the screw shaft 2A. Sludge is supplied into the hollow portion 2C as indicated by an arrow A, and flows into the rotating drum 1 from the opening 2D of the screw shaft 2A in the rotating drum 1.
 スクリュー軸2Aは、回転ドラム1の左端面1Bの近傍から濾過面1Aの右端まで徐々に拡径するテーパ形状部と、拡径部1C内でテーパ形状部の最大径と同一径に形成された直胴部を有している。テーパ形状部に形成されたスクリュー羽根2Bは回転ドラム1の左側から右側に向けて徐々に螺旋間隔が狭くなり、排出部1C側ほど圧搾力が強くなる。 The screw shaft 2A is formed to have a taper-shaped portion that gradually increases in diameter from the vicinity of the left end surface 1B of the rotating drum 1 to the right end of the filtration surface 1A, and the same diameter as the maximum diameter of the taper-shaped portion in the expanded-diameter portion 1C. It has a straight body. The screw blade 2B formed in the taper-shaped portion gradually decreases in the spiral interval from the left side to the right side of the rotary drum 1, and the squeezing force becomes stronger toward the discharge portion 1C side.
 スクリュー軸2Aの左右両端部には第1、第2の軸受3A、3Bがそれぞれ設けられ、スクリュー軸2Aが第1、第2の軸受3A、3Bで回転自在に軸支されている。回転ドラム1の左端面1Bの中心孔とスクリュー軸2Aの間には第3の軸受4Aが設けられている。また、回転ドラム1の右端面1Dの中心部にはスクリュー軸2Aを被覆する筒体1Eが連結され、この筒体1Eとスクリュー軸2Aの間に第4の軸受4Bが設けられている。第2の軸受3Bは、回転ドラム1の筒体1Eから延設された薄肉部を介してスクリュー軸2Aを軸支している。 First and second bearings 3A and 3B are respectively provided at both left and right ends of the screw shaft 2A, and the screw shaft 2A is rotatably supported by the first and second bearings 3A and 3B. A third bearing 4A is provided between the center hole of the left end surface 1B of the rotating drum 1 and the screw shaft 2A. A cylindrical body 1E that covers the screw shaft 2A is connected to the central portion of the right end surface 1D of the rotary drum 1, and a fourth bearing 4B is provided between the cylindrical body 1E and the screw shaft 2A. The second bearing 3 </ b> B supports the screw shaft 2 </ b> A via a thin portion that extends from the cylindrical body 1 </ b> E of the rotary drum 1.
 スクリュー軸2Aの左端部には第1のスプロケット5Aが取り付けられていると共に回転ドラム1の筒体1Eの薄肉部の右端部端には第2のスプロケット5Bが取り付けられ、これらのスプロケット5A、5Bを介してスクリュー2と回転ドラム1がそれぞれ回転する。回転ドラム1はスクリュー2とは回転速度が異なる差動回転をする。 A first sprocket 5A is attached to the left end of the screw shaft 2A, and a second sprocket 5B is attached to the right end of the thin portion of the cylindrical body 1E of the rotary drum 1, and these sprockets 5A, 5B. The screw 2 and the rotating drum 1 are rotated through each of them. The rotary drum 1 rotates differentially at a different rotational speed from the screw 2.
 また、回転ドラム1の濾過面1Aの右端と拡径部1Cの左端の間には濾過面1と同一径の直胴部1Fがあり、この直胴部1Fの右端とスクリュー軸2Aの直胴部のリング状の隙間が汚泥の圧搾処理後の固形分の排出口になっている。また、排出口からの固形分は拡径部1Cを経由して外部に排出されるため、以下では拡径部1Cを排出部1Cとして説明する。 Further, between the right end of the filtration surface 1A of the rotary drum 1 and the left end of the enlarged diameter portion 1C, there is a straight body portion 1F having the same diameter as the filtration surface 1, and the right end of the straight body portion 1F and the straight body of the screw shaft 2A. The ring-shaped gap in the part serves as a solid content outlet after the sludge pressing treatment. Further, since the solid content from the discharge port is discharged to the outside via the enlarged diameter portion 1C, the enlarged diameter portion 1C will be described as the discharge portion 1C below.
 回転ドラム1の排出部1C内にはリング状を呈するプレッサー6Aが設けられており、このプレッサー6Aで排出口を塞ぎ、固形分に背圧を付与する。このプレッサー6Aは、排出口を塞ぐテーパ面を有するリング状に形成され、スクリュー軸2Aの直胴部が中央孔を貫通している。排出部1Cの外側にはリング状を呈するプレッサー押板6Bがプレッサー6Aと所定の間隔を空けて平行に設けられている。このプレッサー押板6Bの中央孔を回転ドラム1の筒体1Eが貫通しており、プレッサー押板6Bが筒体1Eに従って左右方向に摺動する。また、このプレッサー押板6Bは、複数のロッド6Cを介してプレッサー6Aに連結されている。プレッサー押板6Bは、駆動機構6Dを介して筒体1Eを左右方向に往復移動する。駆動機構6Dは、例えば加圧空気で機能するエアシリンダ6Dと、プレッサー押板6Bの外周縁部を挟む摺動部材6Dと、摺動部材6Dを支持する支持体6Dと、を有し、エアシリンダ6Dが加圧空気によってシリンダロッド6Dを伸縮させてプレッサー押板6Bを操作するように構成されている。 A presser 6A having a ring shape is provided in the discharge portion 1C of the rotary drum 1, and the discharge port is closed by the presser 6A to apply a back pressure to the solid content. The presser 6A is formed in a ring shape having a tapered surface that closes the discharge port, and the straight body portion of the screw shaft 2A passes through the central hole. A presser pressing plate 6B having a ring shape is provided outside the discharge portion 1C in parallel with the presser 6A at a predetermined interval. The cylindrical body 1E of the rotary drum 1 passes through the center hole of the presser pressing plate 6B, and the presser pressing plate 6B slides in the left-right direction according to the cylindrical body 1E. The presser pressing plate 6B is connected to the presser 6A through a plurality of rods 6C. The presser pressing plate 6B reciprocates the cylinder 1E in the left-right direction via the drive mechanism 6D. The driving mechanism 6D includes, for example, an air cylinder 6D 1 that functions with pressurized air, a sliding member 6D 2 that sandwiches the outer peripheral edge of the presser pressing plate 6B, and a support 6D 3 that supports the sliding member 6D 2. The air cylinder 6D 1 is configured to operate the presser pressing plate 6B by expanding and contracting the cylinder rod 6D 4 with pressurized air.
 プレッサー6Aによって排出口を閉じる場合には、駆動機構6Dを介してプレッサー押板6Bを実線位置から左方向の二点鎖線で示す位置まで移動させ、プレッサー6Aによって排出口を閉じ、回転ドラム1内でスクリュー2によって搬送されてくる固形分に背圧を付与する。この背圧は駆動機構6Dのエアシリンダ6Dによって調整することができる。回転ドラム1が回転すると共にプレッサー6Aが筒体1Eに従って往復移動する間に、摺動部材6Dがプレッサー押板6Bの外周縁部を摺動する。スクリュー2によって搬送される固形分からの圧力がプレッサー6Aからの背圧に打ち勝つと、プレッサー6Aが二点鎖線で示す位置から右方へ移動し、排出口を徐々に開放して排出部1Cから固形分を矢印Bで示すように外部へ排出する。 When closing the discharge port by the presser 6A, the presser pressing plate 6B is moved from the solid line position to the position indicated by the two-dot chain line in the left direction via the drive mechanism 6D, and the discharge port is closed by the presser 6A. The back pressure is applied to the solid content conveyed by the screw 2. This back pressure can be adjusted by an air cylinder 6D 1 driving mechanism 6D. While the rotary drum 1 repressor 6A is reciprocated in accordance with the cylindrical body 1E while rotating, sliding member 6D 2 slides on the outer periphery of the presser push plate 6B. When the pressure from the solid content conveyed by the screw 2 overcomes the back pressure from the presser 6A, the presser 6A moves to the right from the position indicated by the two-dot chain line, gradually opens the discharge port, and solids from the discharge unit 1C. The minute is discharged to the outside as indicated by arrow B.
 尚、図3において、6Eは摺動部材6Dを円滑に直進させるガイド機構、7は回転ドラム1等を収納するハウジング、8は回転ドラム1の下方に形成された傾斜面からなる集水部、9は集水部8の中央部に形成された排水部である。 In FIG. 3, the guide mechanism. 6E to smoothly straight sliding member 6D 2, 7 housing for accommodating the rotary drum 1, etc., 8 water collecting portion made of the inclined surface formed on the lower rotary drum 1 , 9 is a drainage part formed in the central part of the water collection part 8.
 而して、スクリュープレスMの回転ドラム1及びスクリュー2が回転して汚泥を固液分離して固形分を徐々に強く圧搾しながら排出口へ搬送し、固形分がプレッサー6Aに達し、プレッサー6Aへの押圧力がその背圧に打ち勝った時、プレッサー6Aが排出口を開いて固形分を排出部1Cへ排出し、排出部1Cから矢印Bで示すように外部へ排出する。この間、回転ドラム1内では圧搾処理される汚泥から分離水が生成し、濾過面1Aから集水部8に集水され、排水部9から外部へ排出される。尚、回転ドラム1の濾過面1Aとハウジング7の上方の隙間には洗浄装置(図示せず)が濾過面1Aの全長に亘って設けられ、回転ドラム1Aが回転している時に濾過面1Aを洗浄する。 Thus, the rotating drum 1 and the screw 2 of the screw press M rotate to separate the sludge into solid and liquid, and the solid content is conveyed to the discharge port while squeezing the solid gradually and strongly, and the solid content reaches the presser 6A. When the pressing force overcomes the back pressure, the presser 6A opens the discharge port to discharge the solid content to the discharge unit 1C, and discharges the discharge unit 1C to the outside as indicated by the arrow B. During this time, separated water is generated from the sludge to be squeezed in the rotary drum 1, collected from the filtration surface 1 </ b> A to the water collection unit 8, and discharged from the drainage unit 9 to the outside. A cleaning device (not shown) is provided in the gap above the filtration surface 1A of the rotary drum 1 and the housing 7 over the entire length of the filtration surface 1A. When the rotary drum 1A is rotating, the filtration surface 1A is provided. Wash.
特許第4373832号Japanese Patent No. 4373732
 しかしながら、従来のスクリュープレスMが稼働し、汚泥の圧搾処理を長期間続け、回転ドラム1と一緒に回転するプレッサー6Aが固形分の排出口の開閉を繰り返していると、プレッサー6Aの駆動機構6Dを構成する摺動部材6Dがプレッサー押板6Bとの摺動によって摩耗し、摺動部材6Dとプレッサー押板6Bとの間にガタつきが生じ、駆動機構6Dの駆動力がプレッサー6Aに円滑に伝達されず、プレッサー6Aが円滑に駆動しなくなると共に摺動部材6D等の消耗部品が摩耗するため、スクリュープレスMを止めて摺動部材6D等の消耗部品を交換しなければならず、延いてはスクリュープレスMの稼働率が低下するという課題があった。 However, when the conventional screw press M is operated, the sludge squeezing process is continued for a long time, and the presser 6A that rotates together with the rotating drum 1 repeatedly opens and closes the solid outlet, the drive mechanism 6D of the presser 6A worn by the sliding of the sliding member 6D 2 is repressor push plate 6B that constitute the, rattling occurs between the sliding member 6D 2 and presser push plate 6B, the driving force of the driving mechanism 6D is a repressor 6A not smoothly transmitted, since the consumable parts 2 such as sliding member 6D with repressor 6A no longer smoothly drive is worn, must be replaced consumable parts such as sliding members 6D 2 stop screw press M As a result, there was a problem that the operating rate of the screw press M was lowered.
 本発明は上記課題を解決するためになされたもので、プレッサー長期間に亘って円滑且つ安定的に駆動さることができる駆動機構を備えたスクリュープレスを提供することを目的としている。 This invention was made in order to solve the said subject, and it aims at providing the screw press provided with the drive mechanism which can be driven smoothly and stably over a presser long period of time.
 本発明の請求項1に記載のスクリュープレスは、円筒状の濾過面及びその両端に形成された第1、第2の端面を有する回転ドラムと、上記回転ドラム内に設けられて上記回転ドラムの両端面から突出するスクリュー軸及び上記スクリュー軸の周面に螺旋状に形成されて上記濾過面の内周面と摺接するスクリュー羽根を有するスクリューと、上記回転ドラム内で上記スクリュー軸に従って往復移動して上記濾過面と上記スクリュー軸の間に形成された隙間を開閉するプレッサーと、を備え、上記回転ドラムと上記スクリューの回転時に、これら両者を介して上記回転ドラム内に供給される被処理物を圧搾するスクリュープレスであって、上記第2の端面に設けられて上記回転ドラム内の上記プレッサーを往復移動させるシリンダ機構を有する駆動機構を備え、上記シリンダ機構は上記第2の端面と一体化していることを特徴とするものである。 A screw press according to claim 1 of the present invention is a rotary drum having a cylindrical filtration surface and first and second end surfaces formed at both ends thereof, and the rotary press provided in the rotary drum. A screw shaft projecting from both end surfaces, a screw formed in a spiral shape on the peripheral surface of the screw shaft, and having a screw blade which is in sliding contact with the inner peripheral surface of the filtration surface, and reciprocatingly moves according to the screw shaft in the rotary drum. And a presser that opens and closes a gap formed between the filtration surface and the screw shaft, and when the rotary drum and the screw are rotated, the workpiece to be processed is supplied to the rotary drum via both of them. A screw press that squeezes the cylinder, and has a cylinder mechanism that is provided on the second end face to reciprocate the presser in the rotary drum. Comprising a rotation mechanism, the cylinder mechanism is characterized in that it is integral with the second end surface.
 また、本発明の請求項2に記載のスクリュープレスは、請求項1に記載の発明において、上記駆動機構は、上記シリンダ機構に加圧流体を供給するために上記スクリュー軸に設けられたロータリージョイントを有することを特徴とするものである。 According to a second aspect of the present invention, there is provided the screw press according to the first aspect, wherein the drive mechanism is a rotary joint provided on the screw shaft for supplying pressurized fluid to the cylinder mechanism. It is characterized by having.
 また、本発明の請求項3に記載のスクリュープレスは、請求項2に記載の発明において、上記ロータリージョイントは、上記スクリュー軸の端部を囲み回転しない筒状の固定部と、上記固定部の外周面に回転自在に設けられ且つ上記第2の端面から突出する筒体に連結された筒状の回転部と、を有することを特徴とするものである。 According to a third aspect of the present invention, there is provided the screw press according to the second aspect, wherein the rotary joint includes a cylindrical fixed portion that surrounds an end portion of the screw shaft and does not rotate, and the fixed portion. And a cylindrical rotating portion that is rotatably provided on the outer peripheral surface and is connected to a cylindrical body protruding from the second end surface.
 また、本発明の請求項4に記載のスクリュープレスは、請求項3に記載の発明において、上記固定部には上記流体が通る通路が軸方向に少なくとも一つ形成されていると共に上記固定部の外周面には上記少なくとも一つ通路に連通する少なくとも一つの環状溝が形成され、また、上記回転部には上記少なくとも一つの環状溝に連通する少なくとも一つの第1のポートが形成されており、更に、上記回転部から軸方向に突出する上記固定部の端部には上記少なくとも一つ通路に連通する第2のポートが少なくとも一つ形成されていることを特徴とするものである。 According to a fourth aspect of the present invention, in the screw press according to the third aspect, at least one passage through which the fluid passes is formed in the fixing portion in the axial direction, and At least one annular groove communicating with the at least one passage is formed on the outer peripheral surface, and at least one first port communicating with the at least one annular groove is formed on the rotating part, Further, at least one second port communicating with the at least one passage is formed at an end of the fixed portion protruding in the axial direction from the rotating portion.
 また、本発明の請求項5に記載のスクリュープレスは、請求項1~請求項4いずれか1項に記載の発明において、上記回転ドラム内には上記プレッサーを上記スクリュー軸に従って往復移動させるガイドロッドが設けられていることを特徴とするものである。 The screw press according to claim 5 of the present invention is the guide rod according to any one of claims 1 to 4, wherein the presser is reciprocated in the rotary drum according to the screw shaft. Is provided.
 本発明によれば、プレッサーを長期間に亘って円滑且つ安定的に駆動さることができる駆動機構を備えたスクリュープレスを提供することができる。 According to the present invention, it is possible to provide a screw press provided with a drive mechanism that can drive a presser smoothly and stably over a long period of time.
本発明のスクリュープレスの一実施形態を全長に亘って示す断面図である。It is sectional drawing which shows one Embodiment of the screw press of this invention over the full length. 図1に示すスクリュープレスの要部を示す断面図である。It is sectional drawing which shows the principal part of the screw press shown in FIG. 従来のスクリュープレスを示す模式図である。It is a schematic diagram which shows the conventional screw press.
 以下、図1及び図2に示す実施形態に基づいて本発明を説明する。 Hereinafter, the present invention will be described based on the embodiment shown in FIG. 1 and FIG.
 本実施形態のスクリュープレス10は、例えば図1に示すように、円筒状の濾過面11Aの左端に形成された第1の端面(以下、「左端面」と称す。)11Bを有し且つ濾過面11Aの右端から延設された拡径部11Cの右端に第2の端面(以下、「右端面」と称す。)11Dを有する回転ドラム11と、回転ドラム11内で軸心を共有し回転ドラム11の両端面11B、11Dから外方へ突出するスクリュー軸12A及びスクリュー軸12Aの周面に螺旋状に形成されて濾過面11Aの内周面と摺接するスクリュー羽根12Bを有するスクリュー12と、を備え、回転ドラム11とスクリュー12が協働して被処理物(例えば、汚泥)を圧搾して固形分と分離液に固液分離し、分離液を濾過面11Aから排出すると共に固形分をスクリュー羽根12Bによって圧搾しながら後述の排出口まで搬送するように構成されている。 The screw press 10 of the present embodiment has a first end surface (hereinafter referred to as “left end surface”) 11B formed at the left end of a cylindrical filtration surface 11A, for example, as shown in FIG. The rotating drum 11 having a second end surface (hereinafter referred to as “right end surface”) 11D at the right end of the enlarged diameter portion 11C extending from the right end of the surface 11A and the rotating drum 11 share an axis and rotate. A screw shaft 12A protruding outward from both end faces 11B, 11D of the drum 11 and a screw 12 having a screw blade 12B formed in a spiral shape on the peripheral surface of the screw shaft 12A and in sliding contact with the inner peripheral surface of the filtration surface 11A; The rotary drum 11 and the screw 12 cooperate to squeeze the object to be treated (for example, sludge) to separate it into a solid and a separated liquid, discharge the separated liquid from the filtration surface 11A and remove the solid content. Screw And it is configured to convey to the discharge port to be described later while squeezing the wings 12B.
 図1に示すように、スクリュー軸12Aの両端部にはそれぞれ第1、第2の軸受13A、13Bがそれぞれ設けられ、これらの軸受13A、13Bによってスクリュー軸12A、即ちスクリュー12を回転自在に軸支している。第1、第2の軸受13A、13Bは、いずれも支持体S1、S2に固定されている。第2の軸受13Bは、後述するように隣接するロータリージョイントに連結されている。回転ドラム11の両端面11B、11Dそれぞれの中心孔にはスクリュー軸12Aとの間に介在する第3、第4の軸受14A、14Bがそれぞれ設けられ、これらの軸受14A、14Bによってスクリュー軸12Aにおいて回転ドラム11が回転自在に軸支されている。 As shown in FIG. 1, first and second bearings 13A and 13B are respectively provided at both ends of the screw shaft 12A, and the screw shaft 12A, that is, the screw 12 can be rotated freely by these bearings 13A and 13B. I support. The first and second bearings 13A and 13B are both fixed to the supports S1 and S2. The second bearing 13B is connected to an adjacent rotary joint as will be described later. Third and fourth bearings 14A and 14B interposed between the screw shafts 12A are respectively provided in the center holes of both end faces 11B and 11D of the rotary drum 11, and these screw bearings 14A and 14B respectively provide the screw shafts 12A. A rotating drum 11 is rotatably supported.
 図1に示すように、回転ドラム11の右端面11Dの外面には第4の軸受14Bを囲む筒体11Eが取り付けられ、この筒体11Eの右端にスプロケット15Aが設けられている。このスプロケット15Aには第1の駆動装置16Aが無端状のチェーン17Aを介して連結され、第1の駆動装置16Aがチェーン17A、スプロケット15Aを介して回転ドラム11を回転させる。スクリュー軸12Aの右端部にはスプロケット15Bが設けられていると共にスプロケット15Bには第2の駆動装置16Bが無端状のチェーン17Bを介して連結され、第2の駆動装置16Bがチェーン17B、スプロケット15Bを介してスクリュー12を回転ドラム11よりも速い回転速度で回転させる。 As shown in FIG. 1, a cylindrical body 11E surrounding the fourth bearing 14B is attached to the outer surface of the right end surface 11D of the rotating drum 11, and a sprocket 15A is provided at the right end of the cylindrical body 11E. A first drive device 16A is connected to the sprocket 15A via an endless chain 17A, and the first drive device 16A rotates the rotary drum 11 via the chain 17A and the sprocket 15A. A sprocket 15B is provided at the right end of the screw shaft 12A, and a second drive device 16B is connected to the sprocket 15B via an endless chain 17B. The second drive device 16B is connected to the chain 17B and the sprocket 15B. The screw 12 is rotated at a rotational speed faster than that of the rotary drum 11.
 また、スクリュー軸12Aは、図1に示すように回転ドラム11の濾過面11A内において左端面11Bの近傍から右側の拡径部11Cの近傍まで徐々に拡径するテーパ形状部12Aと、テーパ形状部12Aの右端からそれと同一径で拡径部11C内に延設された直胴部12Aと、を有している。従って、第1、第2、第3、第4の軸受13A、13B、14A、14Bはいずれもスクリュー軸12の両端部に設けられており、回転ドラム11がスクリュー軸12によって回転自在に軸支されている。また、スクリュー羽根12Bの外周と濾過面11Aの内周面との細隙が経時的に実質的に一定に維持されている。また、スクリュー羽根12Bは、テーパ形状部12Aに螺旋状に形成され、排出部11Cに向かうほど螺旋間隔が狭くなっている。 Further, the screw shaft 12A has a tapered portion 12A 1 gradually enlarged from the vicinity of the left end surface 11B to the vicinity of the right side of the enlarged diameter portion 11C in the filtering surface 11A of the rotating drum 11 as shown in FIG. 1, a tapered shaped portion 12A straight body section 12A 2 which extends into the enlarged diameter portion 11C from the right edge of the same in the same size, the has. Accordingly, the first, second, third, and fourth bearings 13A, 13B, 14A, and 14B are all provided at both ends of the screw shaft 12, and the rotary drum 11 is rotatably supported by the screw shaft 12. Has been. In addition, the gap between the outer periphery of the screw blade 12B and the inner peripheral surface of the filtration surface 11A is maintained substantially constant over time. Also, the screw vane 12B is formed spirally tapered portion 12A 1, helix spacing increases toward the discharge section 11C is narrower.
 また、回転ドラム11の左端面11Bを貫通するスクリュー軸12Aの左端部は中空軸として形成されている。中空軸には回転ドラム11の左端面11Bの内側近傍に位置する開口部12Cが形成されている。汚泥は中空軸の左端開口から供給され、開口部12Cから回転ドラム11内に流入するようになっている。 Further, the left end portion of the screw shaft 12A passing through the left end surface 11B of the rotary drum 11 is formed as a hollow shaft. The hollow shaft is formed with an opening 12 </ b> C located near the inside of the left end surface 11 </ b> B of the rotary drum 11. The sludge is supplied from the left end opening of the hollow shaft and flows into the rotary drum 11 from the opening 12C.
 回転ドラム11の濾過面11Aの右端とスクリュー軸12Aの直胴部12Aの間にはリング状の隙間があり、この隙間から固形分が排出される。このリング状の隙間を以下では排出口として説明する。また、この排出口から排出される固形分は拡径部11Cを経由して後述のように外部へ排出される。そこで、以下では拡径部11Cを排出部11Cとして説明する。 Between the straight body portion 12A 2 of the right end of the filtration surface 11A of the rotary drum 11 and the screw shaft 12A has a ring-shaped gap, solids are discharged through the gap. Hereinafter, this ring-shaped gap will be described as a discharge port. Further, the solid content discharged from the discharge port is discharged to the outside as will be described later via the enlarged diameter portion 11C. Therefore, hereinafter, the enlarged diameter portion 11C will be described as the discharge portion 11C.
 排出部11C内には固形分の排出口を開閉するプレッサー18が設けられ、プレッサー18によって排出口で固形分に背圧を付与するように構成されている。排出口において固形分の押し出し圧がプレッサー18からの所定の背圧に打ち勝つと、プレッサー18が排出部11C内で二点鎖線位置から右端面11D側の実線位置までへ移動して出口を徐々に開いて固形分を排出部11Cへ排出する。 In the discharge part 11C, a presser 18 for opening and closing the solid content outlet is provided, and the presser 18 is configured to apply a back pressure to the solid content at the outlet. When the extrusion pressure of the solid content overcomes the predetermined back pressure from the presser 18 at the discharge port, the presser 18 moves from the two-dot chain line position to the solid line position on the right end surface 11D side in the discharge part 11C, and gradually exits the outlet. Open and discharge the solid content to the discharge part 11C.
 而して、本実施形態で用いられるプレッサー18は、図1、図2に示すように、リング状の排出口に先端側が侵入して排出口を閉じるテーパ面を有し、その中央孔をスクリュー軸12Aの直胴部12Aが貫通し、直胴部12Aに沿って左右方向に移動するように構成されている。このプレッサー18は、回転ドラム11の外側に設けられた駆動機構19によって排出口において固形分に所定の背圧を付与すると共に排出口を開閉するように構成されている。 Thus, as shown in FIGS. 1 and 2, the presser 18 used in the present embodiment has a tapered surface that enters the ring-shaped discharge port and closes the discharge port. straight body 12A 2 penetrates the shaft 12A, is configured to move in the left-right direction along the straight body section 12A 2. The presser 18 is configured to apply a predetermined back pressure to the solid content at the discharge port and to open and close the discharge port by a driving mechanism 19 provided outside the rotary drum 11.
 駆動機構19は、図1、図2に示すように、例えば回転ドラム11の右端面11Dの外側に互いに180°隔てた位置に設けられた2つのシリンダ機構(例えば、エアシリンダ)19Aと、これらのエアシリンダ19Aと配管19B、19Bを介して接続されたロータリージョイント19Cと、ロータリージョイント19Cと配管19Bを介して連結された空気源19Dと、を備えている。そして、2つのエアシリンダ19Aのシリンダロッド19Aの先端部にはそれぞれプレッサー18が連結されている。また、プレッサー18は、図1、図2に示すように回転ドラム11の排出部11C内で右端面11Dとその対抗面との間に周方向等間隔を空けて配置された複数のガイドロッド19Eに連結され、これらのガイドロッド19Eを介して左右方向に円滑に移動案内するように構成されている。エアシリンダ19Aは、図1、図2では一つだけ図示されている。また、本実施形態ではエアシリンダ19Aとして複動式エアシリンダが用いられている。本発明では単動式エアシリンダも用いることができる。 As shown in FIGS. 1 and 2, the drive mechanism 19 includes, for example, two cylinder mechanisms (for example, an air cylinder) 19A provided at positions 180 ° apart from each other on the outer side of the right end surface 11D of the rotary drum 11, and these A rotary joint 19C connected to the air cylinder 19A via the pipes 19B and 19B, and an air source 19D connected to the rotary joint 19C via the pipe 19B. Then, each of the distal end portion of the cylinder rod 19A 1 of the two air cylinders 19A repressor 18 is connected. 1 and 2, the presser 18 has a plurality of guide rods 19E arranged at equal intervals in the circumferential direction between the right end surface 11D and the opposing surface in the discharge portion 11C of the rotary drum 11. And is configured to smoothly move and guide in the left-right direction via these guide rods 19E. Only one air cylinder 19A is shown in FIGS. In the present embodiment, a double-acting air cylinder is used as the air cylinder 19A. In the present invention, a single-acting air cylinder can also be used.
 従って、駆動機構19は、空気源19Dからロータリージョイント19Cを介してエアシリンダ19Aに加圧空気を供給されるとシリンダロッド19Aが伸び、プレッサー18を固形分の排出口に向けて移動させて排出口を閉じるように構成されている。この際、汚泥の種類等の特性に応じて加圧空気の圧力の大きさを調整して固形分に付与する背圧を適宜の大きさに設定することができる。加圧空気の圧力を高く設定すればプレッサー18から固形分への背圧が大きくなって固形分の含水率が低下し、逆に加圧空気の圧力を低く設定すればプレッサー18から固形分への背圧が小さくなって固形分の含水率が高くなる。 Therefore, the drive mechanism 19, when supplied with pressurized air to the air cylinder 19A via the rotary joint 19C from the air source 19D elongation cylinder rod 19A 1, is moved toward the presser 18 to the outlet of the solids It is comprised so that a discharge port may be closed. At this time, the back pressure applied to the solid content can be set to an appropriate level by adjusting the pressure level of the pressurized air according to characteristics such as the type of sludge. If the pressure of the pressurized air is set high, the back pressure from the presser 18 to the solid content increases and the moisture content of the solid content decreases. Conversely, if the pressure of the pressurized air is set low, the pressure from the presser 18 to the solid content The back pressure is reduced and the moisture content of the solid content is increased.
 本実施形態に用いられるロータリージョイント19Cは、図2に示すように第2の軸受13Bと第4の軸受14Bの間に介在している。このロータリージョイント19Cは、同図に示すように、第2の軸受13Bに連結、固定された筒状の固定部19Cと、この固定部19Cに内面が摺接すると共に回転ドラム11の筒体11Eに連結された筒状の回転部19Cと、固定部19Cと回転部19Cの両端部間に介在する軸受19Cと、備え、回転部19Cが回転ドラム11と一緒に固定部19Cに摺接しながら回転するように構成されている。筒状の固定部19Cとスクリュー軸12Aの間には細隙があり、スクリュー軸12Aが固定部19Cとの間に細隙を介して円滑に回転するようになっている。 As shown in FIG. 2, the rotary joint 19C used in the present embodiment is interposed between the second bearing 13B and the fourth bearing 14B. The rotary joint 19C, as shown in the figure, connected to the second bearing 13B, a fixed cylindrical fixing portion 19C 1, the cylindrical body of the rotary drum 11 together with the inner surface of the fixing portion 19C 1 is in sliding contact a cylindrical rotating portion 19C 2 coupled to 11E, the fixed portion and bearing 19C 3 interposed between the ends of the fixing portions 19C 1 and the rotary part 19C 2, provided, together rotating portion 19C 2 is a rotary drum 11 and it is configured to rotate while sliding on the 19C 1. Between the cylindrical fixing portion 19C 1 and the screw shaft 12A has a slit, the screw shaft 12A is adapted to smoothly rotate through a slit between the fixed portion 19C 1.
 また、図2に示すように、筒状の固定部19Cには軸方向に加圧空気の通路が2本形成されていると共に、固定部19Cの外周面には2本の通路とそれぞれ連通する2つの環状溝が形成されている。即ち、通路と環状溝が連通路を介して連通している。また、回転部19Cには2つの環状溝とそれぞれ連通する2つの第1のポートが径方向に形成されていると共に、回転部19Cからはみ出した固定部19Cの右端部には固定部19Cの2本の通路それぞれに連通する第2のポートが径方向に2つ形成されている。固定部19Cの右端部の2つの第2のポートそれぞれには図1に示す空気源19Dの配管19Bに接続されたワンタッチ継手19C(図2参照)が取り付けられ、回転部19Cの2つのポートにはエアシリンダ19Aとの2つの配管19Bにそれぞれ接続される2つのワンタッチ継手19Cが取り付けられている。エアシリンダ19Aの両端部には回転部19Cの2本の配管19B(図1参照)を接続するワンタッチ継手19Aが取り付けられ、空気源19D(図1参照)からの加圧空気がロータリージョイント19Cの第2のポート、通路及び第1のポートを介してエアシリンダ19Aの開閉用のポートに供給される。エアシリンダ19Aがプレッサー18を移動させて排出口を閉じ、排出口において固形分に背圧を付与する。 Further, as shown in FIG. 2, the axially compressed air passage is formed two in a cylindrical fixing portion 19C 1, the outer peripheral surface of the fixing portion 19C 1 2 passageways respectively Two communicating annular grooves are formed. That is, the passage and the annular groove communicate with each other through the communication passage. Further, two first ports respectively communicating with two annular grooves with is formed in the radial direction to the rotating portion 19C 2, the fixing portion on the right end portion of the fixing portion 19C 1 protruding from the rotation portion 19C 2 Two second ports communicating with each of the two passages 19C 1 are formed in the radial direction. Fittings 19C 4 connected to a pipe 19B of the air source 19D shown in FIG. 1 in each of the two second ports of the right end portion of the fixing portion 19C 1 (see FIG. 2) is mounted, the second rotating portion 19C 2 one of the ports has two push-in joint 19C 5 connected respectively attached to the two pipe 19B of the air cylinder 19A. At both ends of the air cylinder 19A Fittings 19A 2 is attached to connect the two pipes 19B of the rotating portion 19C 2 (see FIG. 1), pressurized air rotary joint from the air source 19D (see FIG. 1) The air is supplied to the opening / closing port of the air cylinder 19A via the second port 19C, the passage and the first port. The air cylinder 19A moves the presser 18 to close the discharge port, and applies back pressure to the solid content at the discharge port.
 ところで、回転ドラム11は、図1に示すようにハウジング20内に収納され、ハウジング20内の回転ドラム11の上方には濾過面11Aの全長に亘って洗浄装置21が設けられ、洗浄装置21から洗浄水を間欠的に噴霧して濾過面11Aを洗浄するようになっている。回転ドラム11の下方には傾斜面を有する集水部22が形成され、この集水部22の下端には排水管23が設けられている。従って、回転ドラム11からの分離水と洗浄水は集水部22において集水され、排水管23から外部へ排出される。 By the way, the rotating drum 11 is housed in the housing 20 as shown in FIG. 1, and a cleaning device 21 is provided over the entire length of the filtration surface 11 </ b> A above the rotating drum 11 in the housing 20. The filtration surface 11A is washed by spraying washing water intermittently. A water collecting portion 22 having an inclined surface is formed below the rotating drum 11, and a drain pipe 23 is provided at the lower end of the water collecting portion 22. Therefore, the separated water and the wash water from the rotary drum 11 are collected in the water collection unit 22 and discharged from the drain pipe 23 to the outside.
 次いで、本実施形態のスクリュープレス10の動作について説明する。
 汚泥を圧搾するためにスクリュープレス10を始動させると、第1、第2の駆動装置16A、16Bが回転ドラム11及びスクリュー12を差動回転させると共に、プレッサー18が駆動機構19のエアシリンダ19Aを介して排出口に近づき、排出口を閉じる。この間、図1に矢印Aで示すように汚泥がスクリュー軸12Aの中空軸から供給されて中空軸の開口部12Cから回転ドラム11内に流入する。汚泥が回転ドラム11内でスクリュー12のスクリュー羽根12Bを介して排出口に向けて搬送される間に徐々に狭くなるスクリュー羽根12Bの働きで徐々に圧搾されて固形分と分離水に固液分離される。固液分離後の分離水は濾過面11Aから集水部22へ排出され、固形分はスクリュー羽根12Bによって排出口へ搬送される。
Next, the operation of the screw press 10 of this embodiment will be described.
When the screw press 10 is started to squeeze the sludge, the first and second drive devices 16A and 16B rotate the rotary drum 11 and the screw 12 differentially, and the presser 18 turns the air cylinder 19A of the drive mechanism 19 on. Through the outlet and close the outlet. During this time, as shown by an arrow A in FIG. 1, sludge is supplied from the hollow shaft of the screw shaft 12A and flows into the rotary drum 11 from the opening 12C of the hollow shaft. While the sludge is conveyed toward the discharge port through the screw blade 12B of the screw 12 in the rotary drum 11, the sludge is gradually compressed by the action of the screw blade 12B that becomes gradually narrow, and is solid-liquid separated into solid content and separated water. Is done. The separated water after the solid-liquid separation is discharged from the filtration surface 11A to the water collecting unit 22, and the solid content is conveyed to the discharge port by the screw blade 12B.
 固形分が排出口に達し、回転ドラム11と一緒に回転するプレッサー18に接触するとプレッサー18は固形分から押圧力を受ける。この時、プレッサー18は駆動機構19のエアシリンダ19Aから背圧を受けているため、排出口でのスクリュー羽根12Bからの押圧力の増加によって固形分の圧搾が進み、固形分からの分離水が濾過面11Aから集水部22へ排出される。固形分が排出口に近づくに連れてスクリュー羽根12Bからの押圧力が徐々に増加してプレッサー18からの背圧に打ち勝つと、プレッサー18はスクリュー羽根12Bからの押圧力を受けて排出口を開ける。これにより、固形分が排出口から排出部11C内へ排出され、更に排出部11Cから図1に矢印Bで示すように外部へ排出される。この際、プレッサー18から固形分に付与する背圧は被処理物の種類によって適宜設定することができる。 When the solid content reaches the discharge port and contacts the presser 18 that rotates together with the rotating drum 11, the presser 18 receives a pressing force from the solid content. At this time, since the presser 18 receives the back pressure from the air cylinder 19A of the drive mechanism 19, the pressing of the solid component proceeds by the increase of the pressing force from the screw blade 12B at the discharge port, and the separated water from the solid component is filtered. The water is discharged from the surface 11A to the water collecting unit 22. When the pressing force from the screw blade 12B gradually increases and overcomes the back pressure from the presser 18 as the solid content approaches the discharge port, the presser 18 receives the pressing force from the screw blade 12B and opens the discharge port. . As a result, the solid content is discharged from the discharge port into the discharge portion 11C, and further discharged from the discharge portion 11C to the outside as indicated by an arrow B in FIG. Under the present circumstances, the back pressure provided to solid content from the presser 18 can be suitably set with the kind of to-be-processed object.
 本実施形態では、プレッサー18の駆動機構19を構成するエアシリンダ19Aが回転ドラム11の右端面11Dに取り付けられていると共にロータリージョイント19Cの回転部19Cが回転ドラム11の筒体11Eに直接連結されており、プレッサー18を操作するエアシリンダ19Aとロータリージョイント19Cの回転部19C及び配管19Bが回転ドラム11と一緒に回転し、回転ドラム11に対して相対的に静止した構造であるため、従来のように構成部品間で摩擦力が生じて摩耗するなどの問題がなく、プレッサー18を常に円滑に駆動させることができる。 In the present embodiment, directly connected to the cylindrical body 11E of the rotary joint 19C of the rotating portion 19C 2 is rotary drum 11 together with the air cylinder 19A is attached to the right end surface 11D of the rotary drum 11 constituting the driving mechanism 19 of the presser 18 are, for rotating portion 19C 2 and the pipe 19B of the air cylinder 19A and the rotary joint 19C to operate the presser 18 is rotated together with the rotary drum 11, a relatively stationary structure with respect to the rotary drum 11, The presser 18 can always be driven smoothly without problems such as wear due to frictional force generated between the components as in the prior art.
 以上説明したように本実施形態によれば、プレッサー18の駆動機構19を構成するエアシリンダ19Aが回転ドラム11の右端面11Dに取り付けられていると共にロータリージョイント19Cを介してエアシリンダ19Aに加圧空気を供給するようにしたため、駆動機構19の主要部が回転ドラム11と一緒に回転するため、従来のように消耗部品がなく、その交換作業が不要となって、長期間に亘ってプレッサー18を常に円滑に駆動させることができ、延いてはスクリュープレス10の稼働率を高めることができ、メンテナンス費用を節約することができる。 As described above, according to the present embodiment, the air cylinder 19A constituting the drive mechanism 19 of the presser 18 is attached to the right end surface 11D of the rotary drum 11, and the air cylinder 19A is pressurized via the rotary joint 19C. Since the air is supplied, the main part of the drive mechanism 19 rotates together with the rotating drum 11, so that there is no consumable part as in the prior art, and the replacement work is unnecessary, and the presser 18 is used for a long period of time. Can be driven smoothly, and thus the operating rate of the screw press 10 can be increased, and maintenance costs can be saved.
 本発明は、汚泥やスラリー等の被処理物を圧搾して固液分離する固液分離装置スとして利用することができる。 The present invention can be used as a solid-liquid separation device that squeezes an object to be treated such as sludge and slurry to separate it into solid and liquid.
 10  スクリュープレス
 11  回転ドラム
 11A 濾過面 
 11B 左端面(第1の端) 
 11C 排出部(拡径部) 
 11D 右端面(第2の端面) 
 11E 筒体 
 12  スクリュー
 12A スクリュー軸
 12B スクリュー羽根
 17  第2の駆動装置
 18  プレッサー
 19  駆動機構
 19A エアシリンダ(シリンダ機構)
 19C ロータリージョイント
 19C 固定部
 19C 回転部
10 Screw press 11 Rotating drum 11A Filtration surface
11B Left end face (first end)
11C Discharge part (expanded part)
11D Right end face (second end face)
11E cylinder
12 screw 12A screw shaft 12B screw blade 17 second drive device 18 presser 19 drive mechanism 19A air cylinder (cylinder mechanism)
19C rotary joint 19C 1 fixed part 19C 2 rotating part

Claims (5)

  1.  円筒状の濾過面及びその両端に形成された第1、第2の端面を有する回転ドラムと、上記回転ドラム内に設けられて上記回転ドラムの両端面から突出するスクリュー軸及び上記スクリュー軸の周面に螺旋状に形成されて上記濾過面の内周面と摺接するスクリュー羽根を有するスクリューと、上記回転ドラム内で上記スクリュー軸に従って往復移動して上記濾過面と上記スクリュー軸の間に形成された隙間を開閉するプレッサーと、を備え、上記回転ドラムと上記スクリューの回転時に、これら両者を介して上記回転ドラム内に供給される被処理物を圧搾するスクリュープレスであって、上記第2の端面に設けられて上記回転ドラム内の上記プレッサーを往復移動させるシリンダ機構を有する駆動機構を備え、上記シリンダ機構は上記第2の端面と一体化していることを特徴とするスクリュープレス。 A rotating drum having a cylindrical filtration surface and first and second end surfaces formed at both ends thereof, a screw shaft provided in the rotating drum and projecting from both end surfaces of the rotating drum, and a circumference of the screw shaft A screw having a screw blade formed in a spiral shape on the surface and in sliding contact with the inner peripheral surface of the filtration surface, and formed between the filtration surface and the screw shaft by reciprocating in the rotary drum according to the screw shaft. A press that opens and closes the gap, and when the rotating drum and the screw rotate, a screw press that squeezes the workpiece to be supplied into the rotating drum through both of them, A drive mechanism having a cylinder mechanism provided on an end face for reciprocating the presser in the rotary drum; and the cylinder mechanism includes the second mechanism Screw press, characterized in that it is integrated with the surface.
  2.  上記駆動機構は、上記シリンダ機構に加圧流体を供給するために上記スクリュー軸に設けられたロータリージョイントを有することを特徴とする請求項1に記載のスクリュープレス。 2. The screw press according to claim 1, wherein the drive mechanism has a rotary joint provided on the screw shaft for supplying pressurized fluid to the cylinder mechanism.
  3.  上記ロータリージョイントは、上記スクリュー軸の端部を囲み回転しない筒状の固定部と、上記固定部の外周面に回転自在に設けられ且つ上記第2の端面から突出する筒体に連結された筒状の回転部と、を有することを特徴とする請求項2に記載のスクリュープレス。 The rotary joint includes a cylindrical fixed portion that surrounds the end portion of the screw shaft and does not rotate, and a cylinder that is rotatably provided on the outer peripheral surface of the fixed portion and connected to a cylindrical body that protrudes from the second end surface The screw press according to claim 2, further comprising: a rotating portion having a shape.
  4.  上記固定部には上記流体が通る通路が軸方向に少なくとも一つ形成されていると共に上記固定部の外周面には上記少なくとも一つ通路に連通する少なくとも一つの環状溝が形成され、また、上記回転部には上記少なくとも一つの環状溝に連通する少なくとも一つの第1のポートが形成されており、更に、上記回転部から軸方向に突出する上記固定部の端部には上記少なくとも一つ通路に連通する第2のポートが少なくとも一つ形成されていることを特徴とする請求項3に記載のスクリュープレス。 At least one passage through which the fluid passes is formed in the fixing portion in the axial direction, and at least one annular groove communicating with the at least one passage is formed on the outer peripheral surface of the fixing portion. The rotating portion is formed with at least one first port communicating with the at least one annular groove, and further, the at least one passage is formed at an end of the fixing portion protruding in the axial direction from the rotating portion. The screw press according to claim 3, wherein at least one second port communicating with the screw press is formed.
  5.  上記回転ドラム内には上記プレッサーを上記スクリュー軸に従って往復移動させるガイドロッドが設けられていることを特徴とする請求項1~請求項4いずれか1項に記載のスクリュープレス。 The screw press according to any one of claims 1 to 4, wherein a guide rod for reciprocating the presser according to the screw shaft is provided in the rotary drum.
PCT/JP2017/014269 2017-04-05 2017-04-05 Screw press WO2018185887A1 (en)

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KR20180135789A (en) 2018-12-21
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