WO2018176448A1 - 半自动电焊机的焊接控制方法及系统 - Google Patents
半自动电焊机的焊接控制方法及系统 Download PDFInfo
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- WO2018176448A1 WO2018176448A1 PCT/CN2017/079249 CN2017079249W WO2018176448A1 WO 2018176448 A1 WO2018176448 A1 WO 2018176448A1 CN 2017079249 W CN2017079249 W CN 2017079249W WO 2018176448 A1 WO2018176448 A1 WO 2018176448A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
Definitions
- the invention relates to the field of welding, in particular to a welding control method and system for a semi-automatic electric welding machine.
- the automatic armature spot welder is a device that arises in response to the market's ability to match the consumption pattern of the Chinese people. Its use and application range are extremely important for business operators.
- the welding of the commutator and the coil, the welding of the commutator and the coil of the DC motor and the single-phase series motor are often mistakenly referred to as spot welding by the industry. However, the actual definition of the two is different. Spot welding is to locally heat the two metals to a plastic state, and then refining and joining to form a mixed state. But the fusion is just the opposite.
- the welding of the existing semi-automatic electric welder is based on the control of temperature and time. This method is for the overall control, and if the temperature is wrong, it cannot be adjusted.
- the application provides a welding control method for a semi-automatic electric welder. It solves the shortcoming that the temperature error of the prior art technical solution cannot be adjusted.
- a welding control method for a semi-automatic electric welder comprising the following steps: a welding control method for a semi-automatic electric welder, the method comprising the steps of:
- the welding machine obtains a welding temperature of the first material and the second material to be welded
- the welding machine sets a first welding time and a second welding time according to the welding temperature, wherein the second welding time is after the first welding time;
- the welding machine detects the welding temperature after the first welding machine time, and if the welding temperature is not within the range of the set temperature, the temperature after the first welding time is adjusted.
- the method further includes:
- the welding machine has a welding temperature higher than the set temperature, the difference between the first welding time and the second welding time is extended.
- the method further includes:
- the welding machine extends the second welding time when the welding temperature is lower than the set temperature.
- a welding control system for a semi-automatic electric welder comprising:
- An acquiring unit configured to obtain a welding temperature of the first material and the second material to be welded
- a processing unit configured to set a first welding time and a second welding time according to the welding temperature, wherein the second welding time is after the first welding time, detecting a welding temperature after the first welding machine time, if the welding temperature is not set Within the temperature range, the temperature after the first welding time is adjusted.
- system further includes:
- a processing unit configured to extend a difference between the first welding time and the second welding time if the welding temperature is higher than the set temperature.
- system further includes:
- the processing unit is configured to extend the second welding time when the welding temperature is lower than the set temperature.
- a welding machine including: a processor, a receiver, a memory, and a bus, wherein the processor, the receiver, and the memory are connected by a bus, and the receiver is configured to acquire a first material to be soldered and The soldering temperature of the second material;
- the processor is configured to set a first welding time and a second welding time according to the welding temperature, wherein the second welding time is after the first welding time, detecting a welding temperature after the first welding machine time, if the welding temperature is not Within the range of the set temperature, the temperature after the first welding time is adjusted.
- the processor is configured to extend a difference between the first welding time and the second welding time if the welding temperature is higher than the set temperature.
- the processor is configured to extend the second soldering time when the soldering temperature is lower than the set temperature.
- the technical solution provided by the present invention adjusts the welding to the first welding time and the second welding time, that is, the welding is divided into two sections, so that when the temperature of the first welding time is not correct, the temperature can be adjusted by the second welding time, thereby The advantage of time control of temperature.
- FIG. 1 is a flow chart of a welding control method for a semi-automatic electric welder according to a first preferred embodiment of the present invention
- FIG. 2 is a structural view of a welding control system of a semi-automatic electric welder according to a second preferred embodiment of the present invention.
- FIG. 3 is a hardware structural diagram of a welding machine according to a second preferred embodiment of the present invention.
- FIG. 1 is a welding control method for a semi-automatic electric welding machine according to a first preferred embodiment of the present invention. The method is as shown in FIG.
- Step S101 the welding machine obtains the welding temperature of the first material and the second material to be welded.
- Step S102 The welding machine sets the first welding time and the second welding time according to the welding temperature, wherein the second welding time is after the first welding time.
- Step S103 The welding machine detects the welding temperature after the first welding machine time, and if the welding temperature is not within the range of the set temperature, adjusts the temperature after the first welding time.
- the technical solution provided by the present invention adjusts the welding to the first welding time and the second welding time, that is, the welding is divided into two sections, so that when the temperature of the first welding time is not correct, the temperature can be adjusted by the second welding time, thereby The advantage of time control of temperature.
- the difference between the first welding time and the second welding time is extended.
- the welding machine extends the second welding time when the welding temperature is lower than the set temperature.
- FIG. 2 is a welding control system of a semi-automatic electric welding machine according to a second preferred embodiment of the present invention.
- the system is shown in FIG. 2 and includes:
- the obtaining unit 201 is configured to acquire a soldering temperature of the first material and the second material to be soldered;
- the processing unit 202 is configured to set a first welding time and a second welding time according to the welding temperature, wherein the second welding time is after the first welding time, detecting a welding temperature after the first welding machine time, if the welding temperature is not set Within the range of the fixed temperature, the temperature after the first welding time is adjusted.
- the technical solution provided by the present invention adjusts the welding to the first welding time and the second welding time, that is, the welding is divided into two sections, so that when the temperature of the first welding time is not correct, the temperature can be adjusted by the second welding time, thereby The advantage of time control of temperature.
- the processing unit 202 is configured to extend a difference between the first welding time and the second welding time if the welding temperature is higher than the set temperature.
- the processing unit 202 is configured to extend the second soldering time when the soldering temperature is lower than the set temperature.
- FIG. 3 is a soldering machine 30 including a processor 301, a receiver 302, a memory 303, and a bus 304.
- the receiver 302 is configured to transmit and receive data with and from an external device.
- the number of processors 301 can be one or more.
- processor 301, memory 302, and transceiver 303 may be connected by bus 304 or other means.
- Welding machine 30 can be used to perform the steps of FIG. For the meaning and examples of the terms involved in the embodiment, reference may be made to the corresponding embodiment of FIG. 1. I will not repeat them here.
- the receiver 302 is configured to obtain a soldering temperature of the first material and the second material to be soldered.
- the program code is stored in the memory 303.
- the processor 301 is configured to call the program code stored in the memory 303 for performing the following operations:
- the processor 301 is configured to set a first welding time and a second welding time according to the welding temperature, wherein the second welding time is after the first welding time, detecting a welding temperature after the first welding machine time, if the welding temperature is not set Within the range of the fixed temperature, the temperature after the first welding time is adjusted.
- the processor 301 herein may be a processing component or a general term of multiple processing components.
- the processing element can be a central processor (Central) Processing Unit, CPU), or a specific integrated circuit (Application Specific Integrated) Circuit, ASIC), or one or more integrated circuits configured to implement embodiments of the present application, such as one or more microprocessors (digital singnal Processor, DSP), or one or more Field Programmable Gate Arrays (FPGAs).
- CPU central processor
- ASIC Application Specific Integrated Circuit
- DSP digital singnal Processor
- FPGAs Field Programmable Gate Arrays
- the memory 303 may be a storage device or a collective name of a plurality of storage elements, and is used to store executable program code or parameters, data, and the like required for the application running device to operate. And the memory 303 may include random access memory (RAM), and may also include non-volatile memory (non-volatile memory) Memory), such as disk storage, flash (Flash), etc.
- RAM random access memory
- non-volatile memory non-volatile memory
- flash flash
- Bus 304 can be an industry standard architecture (Industry Standard Architecture, ISA) bus, Peripheral Component (PCI) bus or extended industry standard architecture (Extended Industry Standard Architecture, EISA) bus, etc.
- the bus can be divided into an address bus, a data bus, a control bus, and the like. For ease of representation, only one thick line is shown in Figure 3, but it does not mean that there is only one bus or one type of bus.
- the terminal may further include input and output means connected to the bus 304 for connection to other parts such as the processor 301 via the bus.
- the input/output device can provide an input interface for the operator, so that the operator can select the control item through the input interface, and can also be other interfaces through which other devices can be externally connected.
- the program may be stored in a computer readable storage medium, and the storage medium may include: Flash drive, read-only memory (English: Read-Only Memory, referred to as: ROM), random accessor (English: Random Access Memory, referred to as: RAM), disk or CD.
- ROM Read-Only Memory
- RAM Random Access Memory
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Abstract
一种半自动电焊机的焊接控制方法，包括以下步骤：焊接机获取待焊接的第一材料和第二材料的焊接温度；焊接机依据该焊接温度设置第一焊接时间和第二焊接时间，其中第二焊接时间在第一焊接时间之后；焊接机检测第一焊机时间之后的焊接温度，如该焊接温度不在设定温度的范围内，则对该第一焊接时间之后的温度进行调节。还涉及一种半自动电焊机的焊接控制系统和焊接机。该焊接控制方法将焊接调整成第一焊接时间和第二焊接时间，即将焊接分成2个区间，这样在第一焊接时间的温度不正确时，能够通过第二焊接时间对温度进行调整，从而实现对温度的控制。
Description
本发明涉及焊接领域，尤其涉及一种半自动电焊机的焊接控制方法及系统。
自动电枢点焊机为因应市场配合国人消费型态而兴起之设备，其用途与应用范围极广为企业经营者之必备品。整流子与线圈之熔接，直流马达与单相串激马达其整流子与线圈之熔接，常被业界误称为点焊。但实际两者定义不同，点焊是将二金属局部加热至塑性状态后，再炼接结合，使成混合状态。但熔接则刚好相反。
现有的半自动电焊机的焊接基于对温度和时间的控制，此种方法对为整体的控制，如果温度错误，无法进行调整。
本申请提供一种半自动电焊机的焊接控制方法。其解决现有技术的技术方案温度错误无法调整的缺点。
一方面，提供一种半自动电焊机的焊接控制方法，所述方法包括如下步骤：半自动电焊机的焊接控制方法，所述方法包括如下步骤：
焊接机获取待焊接的第一材料和第二材料的焊接温度；
焊接机依据该焊接温度设置第一焊接时间和第二焊接时间，其中第二焊接时间在第一焊接时间之后；
焊接机检测第一焊机时间之后的焊接温度，如该焊接温度不在设定温度的范围内，则对该第一焊接时间之后的温度进行调节。
可选的，所述方法还包括：
焊接机如焊接温度高于该设定温度，则延长第一焊接时间与第二焊接时间之间的差值。
可选的，所述方法还包括：
焊接机在焊接温度低于设定温度时，延长第二焊接时间。
第二方面，提供一种半自动电焊机的焊接控制系统，所述系统包括：
获取单元，用于获取待焊接的第一材料和第二材料的焊接温度；
处理单元，用于依据该焊接温度设置第一焊接时间和第二焊接时间，其中第二焊接时间在第一焊接时间之后，检测第一焊机时间之后的焊接温度，如该焊接温度不在设定温度的范围内，则对该第一焊接时间之后的温度进行调节。
可选的，所述系统还包括：
处理单元，用于如焊接温度高于该设定温度，则延长第一焊接时间与第二焊接时间之间的差值。
可选的，所述系统还包括：
处理单元，用于在焊接温度低于设定温度时，延长第二焊接时间。
第三方面，提供一种焊接机，包括：处理器、接收器、存储器和总线，所述处理器、接收器、存储器通过总线连接，所述接收器，用于获取待焊接的第一材料和第二材料的焊接温度；
所述处理器，用于依据该焊接温度设置第一焊接时间和第二焊接时间，其中第二焊接时间在第一焊接时间之后，检测第一焊机时间之后的焊接温度，如该焊接温度不在设定温度的范围内，则对该第一焊接时间之后的温度进行调节。
可选的，所述处理器，用于如焊接温度高于该设定温度，则延长第一焊接时间与第二焊接时间之间的差值。
可选的，所述处理器，用于在焊接温度低于设定温度时，延长第二焊接时间。
本发明提供的技术方案将焊接调整成第一焊接时间和第二焊接时间即将焊接分成2个区间，这样在第一焊接时间的温度不正确时，能够通过第二焊接时间对温度进行调整，从而时间对温度的控制的优点。
为了更清楚地说明本发明实施例的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本发明第一较佳实施方式提供的一种半自动电焊机的焊接控制方法的流程图；
图2为本发明第二较佳实施方式提供的一种半自动电焊机的焊接控制系统的结构图。
图3为本发明第二较佳实施方式提供的一种焊接机的硬件结构图。
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参考图1，图1是本发明第一较佳实施方式提出的一种半自动电焊机的焊接控制方法，该方法如图1所示，包括如下步骤：
步骤S101、焊接机获取待焊接的第一材料和第二材料的焊接温度。
步骤S102、焊接机依据该焊接温度设置第一焊接时间和第二焊接时间，其中第二焊接时间在第一焊接时间之后。
步骤S103、焊接机检测第一焊机时间之后的焊接温度，如该焊接温度不在设定温度的范围内，则对该第一焊接时间之后的温度进行调节。
本发明提供的技术方案将焊接调整成第一焊接时间和第二焊接时间即将焊接分成2个区间，这样在第一焊接时间的温度不正确时，能够通过第二焊接时间对温度进行调整，从而时间对温度的控制的优点。
可选的，焊接机如焊接温度高于该设定温度，则延长第一焊接时间与第二焊接时间之间的差值。
可选的，焊接机在焊接温度低于设定温度时，延长第二焊接时间。
请参考图2，图2是本发明第二较佳实施方式提出的一种半自动电焊机的焊接控制系统，该系统如图2所示，包括：
获取单元201，用于获取待焊接的第一材料和第二材料的焊接温度；
处理单元202，用于依据该焊接温度设置第一焊接时间和第二焊接时间，其中第二焊接时间在第一焊接时间之后，检测第一焊机时间之后的焊接温度，如该焊接温度不在设定温度的范围内，则对该第一焊接时间之后的温度进行调节。
本发明提供的技术方案将焊接调整成第一焊接时间和第二焊接时间即将焊接分成2个区间，这样在第一焊接时间的温度不正确时，能够通过第二焊接时间对温度进行调整，从而时间对温度的控制的优点。
可选的，处理单元202，用于如焊接温度高于该设定温度，则延长第一焊接时间与第二焊接时间之间的差值。
可选的，处理单元202，用于在焊接温度低于设定温度时，延长第二焊接时间。
参阅图3，图3为一种焊接机30，包括：处理器301、接收器302、存储器303和总线304，接收器302用于与外部设备之间收发数据。处理器301的数量可以是一个或多个。本申请的一些实施例中，处理器301、存储器302和收发器303可通过总线304或其他方式连接。焊接机30可以用于执行图1的步骤。关于本实施例涉及的术语的含义以及举例，可以参考图1对应的实施例。此处不再赘述。
接收器302，用于获取待焊接的第一材料和第二材料的焊接温度。
其中，存储器303中存储程序代码。处理器301用于调用存储器303中存储的程序代码，用于执行以下操作：
处理器301，用于依据该焊接温度设置第一焊接时间和第二焊接时间，其中第二焊接时间在第一焊接时间之后，检测第一焊机时间之后的焊接温度，如该焊接温度不在设定温度的范围内，则对该第一焊接时间之后的温度进行调节。
需要说明的是，这里的处理器301可以是一个处理元件，也可以是多个处理元件的统称。例如，该处理元件可以是中央处理器（Central
Processing Unit，CPU），也可以是特定集成电路（Application Specific Integrated
Circuit，ASIC），或者是被配置成实施本申请实施例的一个或多个集成电路，例如：一个或多个微处理器（digital singnal
processor，DSP），或，一个或者多个现场可编程门阵列（Field Programmable Gate Array， FPGA）。
存储器303可以是一个存储装置，也可以是多个存储元件的统称，且用于存储可执行程序代码或应用程序运行装置运行所需要参数、数据等。且存储器303可以包括随机存储器（RAM），也可以包括非易失性存储器（non-volatile
memory），例如磁盘存储器，闪存（Flash）等。
总线304可以是工业标准体系结构（Industry Standard
Architecture，ISA）总线、外部设备互连（Peripheral Component，PCI）总线或扩展工业标准体系结构（Extended
Industry Standard
Architecture，EISA）总线等。该总线可以分为地址总线、数据总线、控制总线等。为便于表示，图3中仅用一条粗线表示，但并不表示仅有一根总线或一种类型的总线。
该终端还可以包括输入输出装置，连接于总线304，以通过总线与处理器301等其它部分连接。该输入输出装置可以为操作人员提供一输入界面，以便操作人员通过该输入界面选择布控项，还可以是其它接口，可通过该接口外接其它设备。
需要说明的是，对于前述的各个方法实施例，为了简单描述，故将其都表述为一系列的动作组合，但是本领域技术人员应该知悉，本发明并不受所描述的动作顺序的限制，因为依据本发明，某一些步骤可以采用其他顺序或者同时进行。其次，本领域技术人员也应该知悉，说明书中所描述的实施例均属于优选实施例，所涉及的动作和模块并不一定是本发明所必须的。
在上述实施例中，对各个实施例的描述都各有侧重，某个实施例中没有详细描述的部分，可以参见其他实施例的相关描述。
本领域普通技术人员可以理解上述实施例的各种方法中的全部或部分步骤是可以通过程序来指令相关的硬件来完成，该程序可以存储于一计算机可读存储介质中，存储介质可以包括：闪存盘、只读存储器（英文：Read-Only
Memory ，简称：ROM）、随机存取器（英文：Random Access Memory，简称：RAM）、磁盘或光盘等。
以上对本发明实施例所提供的内容下载方法及相关设备、系统进行了详细介绍，本文中应用了具体个例对本发明的原理及实施方式进行了阐述，以上实施例的说明只是用于帮助理解本发明的方法及其核心思想；同时，对于本领域的一般技术人员，依据本发明的思想，在具体实施方式及应用范围上均会有改变之处，综上所述，本说明书内容不应理解为对本发明的限制。
Claims (9)
- 一种半自动电焊机的焊接控制方法，其特征在于，所述方法包括如下步骤：焊接机获取待焊接的第一材料和第二材料的焊接温度；焊接机依据该焊接温度设置第一焊接时间和第二焊接时间，其中第二焊接时间在第一焊接时间之后；焊接机检测第一焊机时间之后的焊接温度，如该焊接温度不在设定温度的范围内，则对该第一焊接时间之后的温度进行调节。
- 根据权利要求1所述的方法，其特征在于，所述方法还包括：焊接机如焊接温度高于该设定温度，则延长第一焊接时间与第二焊接时间之间的差值。
- 根据权要求2所述的方法，其特征在于，所述方法还包括：焊接机在焊接温度低于设定温度时，延长第二焊接时间。
- 一种半自动电焊机的焊接控制系统，其特征在于，所述系统包括：获取单元，用于获取待焊接的第一材料和第二材料的焊接温度；处理单元，用于依据该焊接温度设置第一焊接时间和第二焊接时间，其中第二焊接时间在第一焊接时间之后，检测第一焊机时间之后的焊接温度，如该焊接温度不在设定温度的范围内，则对该第一焊接时间之后的温度进行调节。
- 根据权利要求4所述的系统，其特征在于，所述系统还包括：处理单元，用于如焊接温度高于该设定温度，则延长第一焊接时间与第二焊接时间之间的差值。
- 根据权利要求5所述的系统，其特征在于，所述系统还包括：处理单元，用于在焊接温度低于设定温度时，延长第二焊接时间。
- 一种焊接机，包括：处理器、接收器、存储器和总线，所述处理器、接收器、存储器通过总线连接，其特征在于，所述接收器，用于获取待焊接的第一材料和第二材料的焊接温度；所述处理器，用于依据该焊接温度设置第一焊接时间和第二焊接时间，其中第二焊接时间在第一焊接时间之后，检测第一焊机时间之后的焊接温度，如该焊接温度不在设定温度的范围内，则对该第一焊接时间之后的温度进行调节。
- 根据权利要求7所述的焊接机，其特征在于，所述处理器，用于如焊接温度高于该设定温度，则延长第一焊接时间与第二焊接时间之间的差值。
- 根据权利要求7所述的焊接机，其特征在于，所述处理器，用于在焊接温度低于设定温度时，延长第二焊接时间。
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