WO2018176217A1 - Method of preparing high-density diamond thin film - Google Patents
Method of preparing high-density diamond thin film Download PDFInfo
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- WO2018176217A1 WO2018176217A1 PCT/CN2017/078429 CN2017078429W WO2018176217A1 WO 2018176217 A1 WO2018176217 A1 WO 2018176217A1 CN 2017078429 W CN2017078429 W CN 2017078429W WO 2018176217 A1 WO2018176217 A1 WO 2018176217A1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/26—Deposition of carbon only
- C23C16/27—Diamond only
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/46—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
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- the invention belongs to the technical field of nano diamonds, and in particular relates to a preparation method of a high density diamond film.
- diamond As the hardest material in the world, and with low sliding friction coefficient and highest elastic properties, diamond is considered to be the ideal coating material for cutting tools and other mechanical components in hard alloys (WC-Co).
- WC-Co hard alloys
- the growth of diamond on a substrate such as a titanium alloy can greatly improve the wear resistance and processing efficiency of tools and components.
- Methods for increasing the density of diamond nucleation include application of an intermediate layer, surface ion implantation, application of a bias voltage, and implantation of diamond powder, etc., and the most effective method to date has been to apply a bias power supply to the susceptor, using the highest form of this method.
- the nuclear density can reach 0.9 ⁇ 10 10 cm -2 , but the bias method can not be applied to complex shape substrates, such as sharp edges, complex molds, etc., and the industrial applicability is poor; while other methods have lower diamond nucleation density. Often around 10 7 cm -2 .
- the present invention provides a method for preparing a high-density diamond film, which is suitable for deposition on a workpiece of any shape, in view of the disadvantages of the prior art that the nucleation density is low and the diamond film is not suitable for deposition on a complex shaped workpiece.
- the diamond film can make the diamond film have a nucleation density of about 10 10 cm -2 on the substrate, thereby growing a highly dense diamond film.
- the present invention provides a method of preparing a high density diamond film, comprising the steps of:
- (2) preparing a diamond suspension adding an organic acid or an amine-containing compound to water to obtain a pretreatment liquid; adding the diamond raw powder to the pretreatment liquid and uniformly dispersing to obtain a nanodiamond suspension;
- the organic acid includes one or more of oxalic acid and citric acid, and the amine-containing compound is selected from one or more of glutamic acid and aspartic acid, and an aliphatic amine having 2 to 5 carbon atoms.
- a diamond thin film is grown on the substrate obtained in the step (3) by using a chemical vapor deposition apparatus.
- the diamond raw powder is added to a pretreatment solution containing an organic acid or an amine-containing compound to obtain a nanodiamond suspension.
- the obtained nano-diamond can be uniformly dispersed and stably suspended in the solution, and the hydrated particle size is in a small range, which solves the problem of agglomeration and sedimentation of the diamond raw powder, and the obtained nanometer.
- the diamond surface can have different electrical properties. Wherein, when the organic acid is added to water, the surface of the obtained nanodiamond is negatively charged; when the amine group-containing compound is added to water, the surface of the obtained nanodiamond is positively charged.
- the invention provides a method for electrostatically attracting implanted diamond seeds, and ultrasonically oscillates the substrate after surface electro-oxidation treatment with a suspension of nano-diamonds whose surface is electrically opposite, and performs diamond pre-nucleation on the surface of the substrate. It can effectively increase the nucleation density of the diamond film and make the nucleation density above 10 10 cm -2 , which is 20-1000 times reported at the present stage. At such a high nucleation density, a highly dense diamond film can be grown. Improve the bonding ability between the film and the substrate.
- the substrate is subjected to a positive electrolysis treatment.
- the positive electro-chemical treatment is surface hydrotreating, specifically comprising: placing the substrate in a vacuum chamber of the coating device, introducing high-purity hydrogen, controlling the gas pressure in the vacuum chamber to be 0.5-20 kPa, and the substrate temperature being 900-1100 °C.
- the hydrogenation treatment at a higher temperature (900-1100 °C) on the one hand hydrogenates the surface of the cemented carbide substrate, and the surface is positively charged; on the other hand, the cobalt on the surface of the cemented carbide substrate can be removed to reduce the diffusion of the subsequent cobalt.
- the hydrogenation treatment time is from 0.5 to 1 h.
- Hydrogen forms hydrogen radicals in the plasma and interacts with the surface of the substrate to connect the outermost atomic layer on the surface of the substrate to the hydrogen atom. After the surface hydrogenated substrate is placed in water, the surface of the substrate is positively charged.
- the substrate is subjected to a negative electron treatment.
- the negative electro-oxidation treatment comprises any one of the following methods: oxidative etching of the cemented carbide substrate with a Caro mixed acid; or, the cemented carbide substrate is placed in an oxygen plasma cleaning machine for cleaning.
- the oxidizing etching time is 0.5 to 1 min.
- the oxygen plasma cleaning time may be 2-15 min.
- the particle size of the nanodiamond in the nanodiamond suspension is significantly reduced compared to the diamond powder.
- the diamond raw powder is a commercially available product, obtained by an explosion method (also referred to as nano-diamond aggregate), without any treatment, and the particle size ranges from several hundred nanometers to ten micrometers, and the average particle diameter thereof. On the micron level.
- the nano-diamond has a particle diameter of 5 to 35 nm.
- the nano-diamond has a particle diameter of 5-15 nm. More preferably, it is 5-10 nm.
- the nano-diamond has a particle diameter of 10-35 nm. It is further preferably 10-30 nm or 10-25 nm.
- the mass of the diamond raw powder is 0.005% to 0.5% of the sum of the mass of the diamond raw powder and the treatment liquid.
- the method when the organic acid or the amine-containing compound is added to the water, the method further comprises: adjusting the pH by using a pH adjuster, and setting the pH of the pretreatment liquid to 2-10.
- the pH adjuster can be sodium hydroxide or hydrochloric acid.
- the pH of the pretreatment liquid is 2-9.
- the pH of the pretreatment liquid needs to be controlled within a certain range to prevent the organic acid from being more dissociated, resulting in instability of the suspension and sedimentation of the diamond particles.
- the surface of the nanodiamond in the obtained nano-diamond suspension is negatively charged, mainly because the carboxyl group in the organic acid (oxalic acid, citric acid) is adsorbed on the diamond raw powder particles, and the entire diamond particle is negatively charged.
- the pH of the pretreatment liquid is 3.5-9; when the organic acid added to the water is specifically oxalic acid, the pH of the pretreatment liquid is 2 -8.
- the concentration of the organic acid in the pretreatment liquid is 10 -5 to 10 -3 mol/L.
- the proper concentration of the organic acid in the pretreatment liquid can ensure that the organic acid is completely covered with the diamond particles; the concentration of the organic acid cannot be too large, otherwise the ionic strength in the pretreatment liquid is increased and the Debye length of the diamond particles in the water is shortened. (Debye length), and caused by the Coulomb force to attract diamond particles together to cause agglomeration and precipitation.
- the obtained nanodiamond suspension is positively charged.
- the amine group-containing compound is a glutamic acid or aspartic acid having both a carboxyl group and an amino-NH 2 group
- the carboxyl group in the molecule preferentially attracts the surface of the diamond particle, and the amino group obtains a proton in the water to make the diamond
- the outermost layer of water in the particles is positively charged.
- the amine-containing compound is a fatty amine
- the fatty amine forms positively charged NH 3 + in water, which is attracted to the surface of the diamond particles to disperse the diamond particles.
- the fatty amine is at least one of ethylenediamine and n-propylamine.
- the concentration of the amine-containing compound in the pretreatment liquid is from 10 -5 to 10 -3 mol/L.
- the pH of the pretreatment liquid is 3-10.
- the pH of the pretreatment liquid is 3-10. More preferably, it is 3-5.
- the concentration of the glutamic acid in the pretreatment liquid is preferably from 10 -5 to 10 -4 mol/L.
- the pH of the pretreatment liquid is 5-10.
- the ultrasonic oscillation time is 10 min-2 h, and the power is 200-500 W.
- the method further comprises: taking out the substrate, sequentially placing it in water, ethanol, ultrasonic cleaning, and drying with nitrogen.
- the diamond thin film may be grown by hot filament vapor deposition, microwave plasma enhanced chemical vapor deposition, or by other chemical vapor deposition methods.
- the diamond grains in the diamond film can be on the order of nanometers or micrometers, and can be achieved by controlling the content of the reaction gas, as well as the pressure in the vacuum chamber, the temperature of the substrate, and the like.
- a diamond film is prepared by hot filament vapor deposition, and the deposition conditions are as follows:
- the diamond film has a thickness of 0.2 to 5 ⁇ m.
- the nucleation density of the diamond film can be greatly improved by inoculating the surface-electrolyzed substrate with a small-diameter nano-diamond opposite to its electrical property, so that the nucleation density reaches 10 10 More than cm -2 , which is 20-1000 times reported at the present stage, can produce a dense and dense diamond film.
- the process is simpler and does not require a bias power supply. It is uniformly coated on the surface of an irregularly shaped workpiece, and the bias method cannot uniformly coat the sharp edge due to the tip discharge effect.
- the method solves the problems of low density of nanodiamond nucleation and poor density of diamond film in the prior art, and is simple in operation and suitable for large-scale production.
- Embodiment 1 is a scanning electron microscope (SEM) diagram of a diamond film nucleation process according to Embodiment 1 of the present invention
- Example 2 is a (a) surface SEM secondary electron image, (b) cross-sectional SEM backscatter image, and (c) Raman spectrum of the diamond thin film in Example 1 of the present invention.
- a method for preparing a high density diamond film comprising:
- Step one the surface of the substrate is negatively treated:
- Step 2 Prepare a suspension of positively charged diamond nanoparticles:
- a pretreatment liquid is obtained, wherein the concentration of glutamic acid in the pretreatment liquid is 7 ⁇ 10 -5 mol/L; then the commercially available nanodiamond powder is added to the above pretreatment
- the treatment liquid is uniformly dispersed to obtain a nano-diamond suspension; wherein the mass concentration of the nano-diamond in the nano-diamond suspension is 0.005 wt.%.
- Step 3 the cemented carbide substrate processed in the first step is placed in the nano-diamond suspension in the second step for ultrasonic vibration for 30 minutes, and the ultrasonic power is 250 W, so that the nano-diamond particles are adsorbed on the surface of the cemented carbide substrate, wherein the adsorption is carried out.
- the particle size of the nanodiamond on the surface of the cemented carbide substrate is less than 50 nm (specifically 35-45 nm).
- step four the cemented carbide substrate is taken out, sequentially placed in water, alcohol, ultrasonically cleaned, and finally dried with nitrogen.
- Step 5 The processed sample is placed in a vacuum chamber of a hot wire chemical vapor deposition apparatus, and the diamond film is grown for 2.5 hours using the following parameters to obtain a high-density diamond film: hydrogen and methane are used as reaction gases to control the flow of hydrogen and methane. They were 800 sccm and 16 sccm, respectively, and the deposition pressure was 4 kPa, the filament temperature was 2400 ° C, and the substrate temperature was 850 ° C.
- hydrogen and methane are used as reaction gases to control the flow of hydrogen and methane. They were 800 sccm and 16 sccm, respectively, and the deposition pressure was 4 kPa, the filament temperature was 2400 ° C, and the substrate temperature was 850 ° C.
- the surface morphology of diamond nucleation 10 minutes before growth is shown in Fig. 1, and the nucleation density is calculated to be as high as 1.1 ⁇ 10 10 cm -2 .
- the surface morphology, cross-sectional morphology and Raman spectrum of the film are shown in Fig. 2.
- the thickness of the obtained diamond film is 2 ⁇ m, and the grain size of the diamond is 1 ⁇ m. It can be seen from (a) and (b) in Fig. 2 that the diamond film is uniform and dense, and the sharp diamond peak at 1338 cm -1 in the Raman spectrum ((c) in Fig. 2) is 1400 cm -1 to The peak of the broad peak of the graphite phase at 1600 cm -1 is very low, indicating that the diamond is of high quality.
- a method for preparing a high density diamond film comprising:
- Step one the surface of the substrate is subjected to hydrogenation treatment:
- the YG8 (WC-8%Co) cemented carbide insert sold on the domestic market was used as the substrate, which was ultrasonically cleaned in acetone and alcohol for 10 minutes, and then placed in the vacuum chamber of the microwave plasma enhanced chemical vapor deposition equipment. Only high-purity hydrogen gas is introduced into the vacuum chamber, and the deposition pressure range is 3 kPa, the substrate temperature is 1000 ° C, and the microwave power is 1000 W, so that the surface of the substrate is positively charged.
- Step 2 preparing a suspension of negatively charged diamond nanoparticles:
- Step 3 the cemented carbide substrate after the first step is placed in the nano-diamond suspension in the second step for ultrasonic vibration for 15 minutes, and the ultrasonic power is 300 W, so that the nano-diamond particles are adsorbed on the surface of the cemented carbide substrate, wherein the adsorption is carried out.
- the size of the nanodiamond on the surface of the cemented carbide substrate is less than 50 nm. (specifically 20-25nm).
- step four the cemented carbide substrate is taken out, sequentially placed in water, alcohol, ultrasonically cleaned, and finally dried with nitrogen.
- Step 5 The processed sample is placed in a vacuum chamber of a microwave plasma enhanced chemical vapor deposition apparatus, and the diamond film is grown for 2 hours by using the following parameters: hydrogen gas and methane are used as reaction gases, and the flow rates of hydrogen and methane are controlled to be 500 sccm and respectively. 20 sccm, deposition pressure 3 kPa, substrate temperature 800 ° C.
- the thickness of the diamond film formed after deposition is 3 ⁇ m
- the grain size of diamond in the diamond film is 80 nm
- the nucleation density in the nucleation stage 20 minutes before deposition growth is as high as 1.3 ⁇ 10 10 cm -2 . .
- a method for preparing a high density diamond film comprising:
- Step one the surface of the substrate is negatively treated:
- the YT15 (WC-15%TiC) carbide indexing blade sold on the domestic market was used as a substrate, which was ultrasonically cleaned in acetone and alcohol for 10 minutes in sequence, and dried with nitrogen; then the substrate was placed in an oxygen plasma machine. Cleaning for 4 minutes to make the surface of the substrate negatively charged;
- Step 2 Prepare a suspension of positively charged diamond nanoparticles:
- Step 3 the cemented carbide substrate after the first step is placed in the nano-diamond suspension in the second step for ultrasonic vibration for 40 minutes, and the ultrasonic power is 280 W, so that the nano-diamond particles are adsorbed on the surface of the cemented carbide substrate, wherein the adsorption is carried out.
- the particle size of the nanodiamond on the surface of the cemented carbide substrate is less than 50 nm (specifically (specifically 10-20 nm).
- step four the cemented carbide substrate is taken out, sequentially placed in water, alcohol, ultrasonically cleaned, and finally dried with nitrogen.
- Step 5 The treated sample is placed in a vacuum chamber of a hot wire chemical vapor deposition apparatus, and hydrogen gas and methane are used as reaction gases, and the diamond film is grown for 2 hours by using the following parameters: controlling methane to account for 1% of the total gas volume during deposition.
- the vacuum chamber has a gas pressure range of 6 kPa, a filament temperature of 2800 ° C, and a substrate temperature of 880 ° C to obtain a diamond coating having a thickness of 3 ⁇ m. In the diamond coating, the diamond grain size is 2 ⁇ m.
- a method for preparing a high density diamond film comprising:
- Step one the surface of the substrate is negatively treated:
- Step 2 Prepare a suspension of positively charged diamond nanoparticles:
- the positive propylamine was added to the water, and the pH was adjusted to 6, to obtain a pretreatment liquid, wherein the concentration of glutamic acid in the pretreatment liquid was 6 ⁇ 10 -5 mol/L; then the commercially available nanodiamond powder was added to the above pretreatment.
- a nano-diamond suspension is obtained; wherein the mass concentration of the nano-diamond in the nano-diamond suspension is 0.05 wt.%.
- the cemented carbide substrate after the first step is placed in the nano-diamond suspension in the second step for ultrasonic vibration for 30 minutes, and the ultrasonic power is 300 W.
- step four the cemented carbide substrate is taken out, sequentially placed in water, alcohol, ultrasonically cleaned, and finally dried with nitrogen.
- Step 5 The processed sample is placed in a vacuum chamber of a hot wire chemical vapor deposition apparatus.
- the flow rates of hydrogen and methane are 500 sccm and 10 sccm, respectively, for 0.5 h; then the methane flow rate is decreased to 5 sccm, and the hydrogen flow rate remains unchanged. Lasts for 2.5h.
- a high-density diamond film was obtained: hydrogen gas and methane were used as reaction gases, and the flow rates of hydrogen and methane were controlled to be 800 sccm and 16 sccm, respectively.
- the vacuum chamber pressure range was 3 kPa
- the filament temperature was 2500 ° C
- the substrate temperature was 850 ° C to obtain a diamond coating having a thickness of 4 ⁇ m.
- the diamond grain size was 3 ⁇ m.
- the present invention also provides the following comparative examples:
- Comparative Example 1 On the basis of Example 1, the substrate of the ultrasonically cleaned acetone and alcohol was directly implanted with diamond seeds by using an aqueous suspension of commercially available diamond raw powder, and the diamond film was grown by the same film growth process. It was tested that the nucleation density of diamond was only 10 7 cm -2 10 minutes before growth. And there is a porous structure in the diamond film, which is not so dense. This indicates that the nano-diamond suspension prepared by the present invention is inoculated when the substrate is not subjected to charge treatment, and the nucleation density when the diamond film is grown is still low.
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Abstract
A method of preparing a high-density diamond thin film, comprising the following steps: (1) performing a surface-charging process on a surface of a cemented carbide substrate, wherein the surface-charging process comprises a positive or negative charging process; (2) preparing a diamond suspension: adding an organic acid or an amine-containing compound to water to obtain a pretreatment liquid; adding diamond powder to the pretreatment liquid and uniformly dispersing to obtain a nano-diamond suspension; wherein the organic acid comprises one or more of oxalic acid and citric acid, and the amine-containing compound is selected from glutamic acid and aspartic acid, and one or more aliphatic amines having 2 to 5 carbon atoms; (3) placing the surface-charged substrate in the nano-diamond suspension and performing ultrasonic vibration such that the nano-diamond adsorbs on the surface of the substrate, wherein the charge of the nano-diamond suspension is opposite to the charge of the substrate; (4) using a chemical vapor deposition apparatus, growing a diamond thin film on the substrate obtained in step (3).
Description
本发明属于纳米金刚石技术领域,具体涉及一种高致密金刚石薄膜的制备方法。The invention belongs to the technical field of nano diamonds, and in particular relates to a preparation method of a high density diamond film.
金刚石作为已知的世界上最硬的材料,且具有低滑动摩擦系数和最高的弹性性能,因而被视为是切削工具及其他机械元件的理想涂层材料,在硬质合金(WC-Co)、钛合金等基体上生长金刚石能大幅提高工具及部件的耐磨性、加工效率等。As the hardest material in the world, and with low sliding friction coefficient and highest elastic properties, diamond is considered to be the ideal coating material for cutting tools and other mechanical components in hard alloys (WC-Co). The growth of diamond on a substrate such as a titanium alloy can greatly improve the wear resistance and processing efficiency of tools and components.
然而,在硬质合金基体上沉积生长金刚石薄膜时,常存在金刚石形核密度低、薄膜不致密而导致薄膜与基体的界面处存在孔洞,从而出现薄膜与基体间的结合力差的问题。另外,当薄膜不致密时,硬质合金中的钴会从基体扩散到金刚石薄膜中,催化石墨的生成,使金刚石薄膜的质量变差。因此,如何提高金刚石薄膜的形核密度是亟待解决的问题之一。However, when depositing a diamond film on a cemented carbide substrate, there is often a problem that the diamond nucleation density is low and the film is not dense, resulting in a hole at the interface between the film and the substrate, so that the bonding force between the film and the substrate is poor. In addition, when the film is not dense, cobalt in the cemented carbide diffuses from the substrate into the diamond film, catalyzing the formation of graphite, which deteriorates the quality of the diamond film. Therefore, how to improve the nucleation density of the diamond film is one of the problems to be solved.
提高金刚石形核密度的方法包括施加中间层、表层离子注入,施加偏压以及采用金刚石粉植晶等,其中迄今最有效的方法是在基座上施加偏压电源,采用这种方法的最高形核密度可达0.9×1010cm-2,但施加偏压法无法用于复杂形状基体,如锋利的刀刃、复杂模具等,工业实用性较差;而其他方法的金刚石形核密度较低,常在107cm-2左右。Methods for increasing the density of diamond nucleation include application of an intermediate layer, surface ion implantation, application of a bias voltage, and implantation of diamond powder, etc., and the most effective method to date has been to apply a bias power supply to the susceptor, using the highest form of this method. The nuclear density can reach 0.9×10 10 cm -2 , but the bias method can not be applied to complex shape substrates, such as sharp edges, complex molds, etc., and the industrial applicability is poor; while other methods have lower diamond nucleation density. Often around 10 7 cm -2 .
发明内容Summary of the invention
有鉴于此,针对现有技术形核密度低以及不适合在复杂形状工件上沉积金刚石薄膜的缺点,本发明提供了一种高致密金刚石薄膜的制备方法,该方法适用于任何形状的工件上沉积金刚石薄膜,可使金刚石薄膜在基体上的形核密度达到1010cm-2左右,从而生长出高致密的金刚石薄膜。In view of the above, the present invention provides a method for preparing a high-density diamond film, which is suitable for deposition on a workpiece of any shape, in view of the disadvantages of the prior art that the nucleation density is low and the diamond film is not suitable for deposition on a complex shaped workpiece. The diamond film can make the diamond film have a nucleation density of about 10 10 cm -2 on the substrate, thereby growing a highly dense diamond film.
第一方面,本发明提供了一种高致密金刚石薄膜的制备方法,包括以下步骤:In a first aspect, the present invention provides a method of preparing a high density diamond film, comprising the steps of:
(1)取硬质合金基体,将其表面进行表面电荷化处理,所述表面电荷化处理包括正电化或负电化处理;(1) taking a cemented carbide substrate and performing surface charge treatment on the surface thereof, the surface charge treatment comprising positive or negative electrification;
(2)配制金刚石悬浊液:向水中加入有机酸或含胺基化合物,得到预处理液;并将金刚石原粉加入到所述预处理液中,均匀分散,得到纳米金刚石悬浊液;其中,有机酸包括草酸和柠檬酸中的一种或多种,所述含胺基化合物选自谷氨酸和天冬氨酸,以及碳原子数为2-5的脂肪胺中的一种或多种;(2) preparing a diamond suspension: adding an organic acid or an amine-containing compound to water to obtain a pretreatment liquid; adding the diamond raw powder to the pretreatment liquid and uniformly dispersing to obtain a nanodiamond suspension; The organic acid includes one or more of oxalic acid and citric acid, and the amine-containing compound is selected from one or more of glutamic acid and aspartic acid, and an aliphatic amine having 2 to 5 carbon atoms. Species
(3)将所述表面电荷化处理后的基体置于所述纳米金刚石悬浊液中进行超声震荡,使所述纳米金刚石吸附在所述基体表面,其中,所述纳米金刚石悬浊液的电性与所述基体的电性相反;(3) placing the surface-charged substrate in the nano-diamond suspension for ultrasonic vibration, so that the nano-diamond is adsorbed on the surface of the substrate, wherein the nano-diamond suspension is charged Sexuality is opposite to the electrical properties of the substrate;
(4)采用化学气相沉积设备,在步骤(3)得到的基体上生长金刚石薄膜。(4) A diamond thin film is grown on the substrate obtained in the step (3) by using a chemical vapor deposition apparatus.
本发明中,将金刚石原粉加入到含水与有机酸或含胺基化合物的预处理溶液中,得到纳米金刚石悬浊液。在有机酸或含胺基化合物的作用下,得到的纳米金刚石可以在溶液中均匀分散、稳定悬浮,且水合粒径在较小范围,解决了金刚石原粉的团聚、沉降问题,而且得到的纳米金刚石表面可以带不同电性。其中,当向水中加入所述有机酸时,得到的纳米金刚石的表面带负电;当向水中加入所述含胺基化合物时,得到的纳米金刚石的表面带正电。
In the present invention, the diamond raw powder is added to a pretreatment solution containing an organic acid or an amine-containing compound to obtain a nanodiamond suspension. Under the action of organic acid or amine-containing compound, the obtained nano-diamond can be uniformly dispersed and stably suspended in the solution, and the hydrated particle size is in a small range, which solves the problem of agglomeration and sedimentation of the diamond raw powder, and the obtained nanometer. The diamond surface can have different electrical properties. Wherein, when the organic acid is added to water, the surface of the obtained nanodiamond is negatively charged; when the amine group-containing compound is added to water, the surface of the obtained nanodiamond is positively charged.
本发明提供了一种静电吸引植入金刚石晶种的方法,将表面电化处理后的基体与其表面电性相反的纳米金刚石的悬浊液一起进行超声振荡,在基体表面进行金刚石预形核,可以能够有效提高金刚石薄膜的形核密度,使形核密度达1010cm-2以上,是现阶段报道的20-1000倍,在如此高的形核密度下,可以生长得到高致密的金刚石薄膜,提高薄膜与基体间的结合能力。The invention provides a method for electrostatically attracting implanted diamond seeds, and ultrasonically oscillates the substrate after surface electro-oxidation treatment with a suspension of nano-diamonds whose surface is electrically opposite, and performs diamond pre-nucleation on the surface of the substrate. It can effectively increase the nucleation density of the diamond film and make the nucleation density above 10 10 cm -2 , which is 20-1000 times reported at the present stage. At such a high nucleation density, a highly dense diamond film can be grown. Improve the bonding ability between the film and the substrate.
进一步地,当所述预处理液中含有所述有机酸时,对所述基体进行正电化处理。Further, when the organic acid is contained in the pretreatment liquid, the substrate is subjected to a positive electrolysis treatment.
其中,所述正电化处理为表面氢化处理,具体包括:将基体置于镀膜设备的真空室内,通入高纯氢气,控制真空室内的气压为0.5~20kPa,基体温度为900~1100℃。较高温度下(900~1100℃)下的氢化处理,一方面使硬质合金基体表面氢化,表面带正电;另一方面可以去除硬质合金基体表面的钴,减少后续钴的扩散。Wherein, the positive electro-chemical treatment is surface hydrotreating, specifically comprising: placing the substrate in a vacuum chamber of the coating device, introducing high-purity hydrogen, controlling the gas pressure in the vacuum chamber to be 0.5-20 kPa, and the substrate temperature being 900-1100 °C. The hydrogenation treatment at a higher temperature (900-1100 °C) on the one hand hydrogenates the surface of the cemented carbide substrate, and the surface is positively charged; on the other hand, the cobalt on the surface of the cemented carbide substrate can be removed to reduce the diffusion of the subsequent cobalt.
优选地,氢化处理的时间为0.5~1h。氢气在等离子体中形成氢自由基,与基体表面相互作用,使基体表面最外层原子层与氢原子相连,将此表面氢化的基体置于水中后,基体表面带正电。Preferably, the hydrogenation treatment time is from 0.5 to 1 h. Hydrogen forms hydrogen radicals in the plasma and interacts with the surface of the substrate to connect the outermost atomic layer on the surface of the substrate to the hydrogen atom. After the surface hydrogenated substrate is placed in water, the surface of the substrate is positively charged.
进一步地,当所述预处理液中含有所述含胺基化合物时,对所述基体进行负电化处理。Further, when the pretreatment liquid contains the amine group-containing compound, the substrate is subjected to a negative electron treatment.
其中,所述负电化处理包括以下方式中的任一种:采用Caro混合酸对所述硬质合金基体进行氧化刻蚀;或者,将硬质合金基体置于氧等离子清洗机进行清洗。Wherein, the negative electro-oxidation treatment comprises any one of the following methods: oxidative etching of the cemented carbide substrate with a Caro mixed acid; or, the cemented carbide substrate is placed in an oxygen plasma cleaning machine for cleaning.
进一步地,所述氧化刻蚀的时间为0.5~1min。所述氧等离子清洗的时间可以为2-15min。
Further, the oxidizing etching time is 0.5 to 1 min. The oxygen plasma cleaning time may be 2-15 min.
具体地,采用Caro混合酸(H2SO4:H2O2=1:10)氧化刻蚀硬质合金基体,可以去除部分Co,并对基体表面进行氧化,使基体表面带负电;进行氧等离子体清洗,可以使基体表面带上-OH等基团。Specifically, the Caro mixed acid (H 2 SO 4 :H 2 O 2 =1:10) is used to oxidize the hard alloy substrate, and part of Co can be removed, and the surface of the substrate is oxidized to negatively charge the surface of the substrate; Plasma cleaning can bring the surface of the substrate with a group such as -OH.
纳米金刚石悬浊液中纳米金刚石的粒径(粒径小于50nm)相较于金刚石原粉有较大减少。本申请中,所述金刚石原粉为市售产品,以爆炸法获得(也可称为纳米金刚石聚集物),未进行任何处理,粒径大小从几百纳米到十几微米,其平均粒径在微米级别。The particle size of the nanodiamond in the nanodiamond suspension (particle size less than 50 nm) is significantly reduced compared to the diamond powder. In the present application, the diamond raw powder is a commercially available product, obtained by an explosion method (also referred to as nano-diamond aggregate), without any treatment, and the particle size ranges from several hundred nanometers to ten micrometers, and the average particle diameter thereof. On the micron level.
优选地,所述纳米金刚石悬浊液中,纳米金刚石的粒径为5-35nm。Preferably, in the nano-diamond suspension, the nano-diamond has a particle diameter of 5 to 35 nm.
优选地,所述纳米金刚石悬浊液中,纳米金刚石的粒径为5-15nm。进一步优选为5-10nm。Preferably, in the nano-diamond suspension, the nano-diamond has a particle diameter of 5-15 nm. More preferably, it is 5-10 nm.
优选地,所述纳米金刚石悬浊液中,纳米金刚石的粒径为10-35nm。进一步优选为10-30nm或10-25nm。Preferably, in the nano-diamond suspension, the nano-diamond has a particle diameter of 10-35 nm. It is further preferably 10-30 nm or 10-25 nm.
优选地,所述金刚石原粉的质量为所述金刚石原粉与所述处理液的质量之和的0.005%~0.5%。Preferably, the mass of the diamond raw powder is 0.005% to 0.5% of the sum of the mass of the diamond raw powder and the treatment liquid.
本发明一实施方式中,当向水中加入所述有机酸或含胺基化合物时,还包括:采用pH调节剂来调节pH值,使所述预处理液的pH为2-10。pH调节剂可以为氢氧化钠或盐酸。In an embodiment of the invention, when the organic acid or the amine-containing compound is added to the water, the method further comprises: adjusting the pH by using a pH adjuster, and setting the pH of the pretreatment liquid to 2-10. The pH adjuster can be sodium hydroxide or hydrochloric acid.
优选地,当向水中加入所述有机酸时,所述预处理液的pH为2-9。所述预处理液的pH值需要控制在一定范围内,以免有机酸被较多离解,导致悬浮液不稳定而使金刚石颗粒沉降。此时,得到的纳米金刚石悬浊液中纳米金刚石的表面带负电,这主要是由于有机酸(草酸、柠檬酸)中的羧基会吸附在金刚石原粉颗粒上,使整个金刚石颗粒带负电。
Preferably, when the organic acid is added to water, the pH of the pretreatment liquid is 2-9. The pH of the pretreatment liquid needs to be controlled within a certain range to prevent the organic acid from being more dissociated, resulting in instability of the suspension and sedimentation of the diamond particles. At this time, the surface of the nanodiamond in the obtained nano-diamond suspension is negatively charged, mainly because the carboxyl group in the organic acid (oxalic acid, citric acid) is adsorbed on the diamond raw powder particles, and the entire diamond particle is negatively charged.
进一步地,当向水中加入的有机酸为柠檬酸时,所述预处理液的pH值为3.5-9;当向水中加入的有机酸具体为草酸时,所述预处理液的pH值为2-8。Further, when the organic acid added to the water is citric acid, the pH of the pretreatment liquid is 3.5-9; when the organic acid added to the water is specifically oxalic acid, the pH of the pretreatment liquid is 2 -8.
进一步地,所述有机酸在预处理液中的浓度为10-5~10-3mol/L。有机酸在所述预处理液中的合适浓度,可以保障有机酸全部覆盖金刚石颗粒;有机酸的浓度不能过大,否则会提高预处理液中的离子强度进而缩短金刚石颗粒在水中的德拜长度(Debye length),并在库伦力的作用下引起金刚石颗粒吸引在一起而导致团聚和沉淀。Further, the concentration of the organic acid in the pretreatment liquid is 10 -5 to 10 -3 mol/L. The proper concentration of the organic acid in the pretreatment liquid can ensure that the organic acid is completely covered with the diamond particles; the concentration of the organic acid cannot be too large, otherwise the ionic strength in the pretreatment liquid is increased and the Debye length of the diamond particles in the water is shortened. (Debye length), and caused by the Coulomb force to attract diamond particles together to cause agglomeration and precipitation.
本发明中,当向水中加入所述含胺基化合物时,得到的纳米金刚石悬浊液带正电。当所述含胺基化合物为同时含羧基和氨基-NH2的谷氨酸或天冬氨酸时,它们分子中的羧基会优先与金刚石颗粒表面相吸引,而氨基在水中得到质子,使金刚石颗粒中水中的最外层电荷带正电。而当所述含胺基化合物为脂肪胺时,脂肪胺在水中形成带正电的NH3+,会与金刚石颗粒表面相吸引,使金刚石颗粒得以分散。In the present invention, when the amine group-containing compound is added to water, the obtained nanodiamond suspension is positively charged. When the amine group-containing compound is a glutamic acid or aspartic acid having both a carboxyl group and an amino-NH 2 group, the carboxyl group in the molecule preferentially attracts the surface of the diamond particle, and the amino group obtains a proton in the water to make the diamond The outermost layer of water in the particles is positively charged. When the amine-containing compound is a fatty amine, the fatty amine forms positively charged NH 3 + in water, which is attracted to the surface of the diamond particles to disperse the diamond particles.
优选地,所述脂肪胺为乙二胺和正丙胺中的至少一种。Preferably, the fatty amine is at least one of ethylenediamine and n-propylamine.
进一步地,所述含胺基化合物在预处理液中的浓度为10-5~10-3mol/L。Further, the concentration of the amine-containing compound in the pretreatment liquid is from 10 -5 to 10 -3 mol/L.
进一步地,当所述预处理液中含有所述脂肪胺时,所述预处理液的pH为3-10。Further, when the pretreatment liquid contains the fatty amine, the pH of the pretreatment liquid is 3-10.
进一步地,当所述预处理液中含有谷氨酸时,所述预处理液的pH为3-10。进一步优选为3-5。所述谷氨酸在预处理液中的浓度优选为10-5~10-4mol/L。Further, when the pretreatment liquid contains glutamic acid, the pH of the pretreatment liquid is 3-10. More preferably, it is 3-5. The concentration of the glutamic acid in the pretreatment liquid is preferably from 10 -5 to 10 -4 mol/L.
进一步地,当所述预处理液中含有天冬氨酸时,所述预处理液的pH为5-10。Further, when the pretreatment liquid contains aspartic acid, the pH of the pretreatment liquid is 5-10.
本发明步骤(3)中,所述超声震荡的时间为10min-2h,功率为200-500W。
In the step (3) of the present invention, the ultrasonic oscillation time is 10 min-2 h, and the power is 200-500 W.
优选地,在步骤(3)的超声震荡之后,还包括:取出所述基体,依次置于水、乙醇中超声清洗,并用氮气吹干。Preferably, after the ultrasonic vibration of the step (3), the method further comprises: taking out the substrate, sequentially placing it in water, ethanol, ultrasonic cleaning, and drying with nitrogen.
本发明步骤(4)中,生长金刚石薄膜的方式可以是热丝气相沉积,微波等离子体增强化学气相沉积,也可以采用其他化学气相沉积的方式得到。金刚石薄膜中的金刚石晶粒可以为纳米或微米级别,可以通过控制反应气体的含量,以及真空室气压、基体温度等来实现。In the step (4) of the present invention, the diamond thin film may be grown by hot filament vapor deposition, microwave plasma enhanced chemical vapor deposition, or by other chemical vapor deposition methods. The diamond grains in the diamond film can be on the order of nanometers or micrometers, and can be achieved by controlling the content of the reaction gas, as well as the pressure in the vacuum chamber, the temperature of the substrate, and the like.
本发明一实施方式中,采用热丝气相沉积的方式制备金刚石薄膜,其沉积条件为:In an embodiment of the invention, a diamond film is prepared by hot filament vapor deposition, and the deposition conditions are as follows:
以氢气和甲烷为反应气体,甲烷占总气体体积范围为0.6%-2%,真空室气压为2-10kPa;灯丝温度为1800-2800℃,沉积时基体的温度范围为700-800℃;沉积时间为1-4h,制备得到金刚石薄膜。此时所述金刚石薄膜层的金刚石晶粒为微米级别。Using hydrogen and methane as reaction gases, methane accounts for 0.6%-2% of total gas volume, vacuum chamber pressure is 2-10 kPa, filament temperature is 1800-2800 °C, and substrate temperature during deposition is 700-800 °C; deposition A diamond film was prepared at a time of 1-4 h. At this time, the diamond crystal grains of the diamond thin film layer are on the order of micrometers.
可选地,所述金刚石薄膜的厚度为0.2~5μm。Optionally, the diamond film has a thickness of 0.2 to 5 μm.
本发明提供的高致密金刚石薄膜制备方法中,通过在表面电化处理后的基体上接种与其电性相反的小粒径纳米金刚石,可以大大提高金刚石薄膜的形核密度,使形核密度达1010cm-2以上,是现阶段报道的20-1000倍,可制得高致密的金刚石薄膜,同时与目前形核密度最好的偏压法相比,其工艺更简单,不需要偏压电源,尤其是在形状不规则的工件表面均匀镀膜,而偏压法由于尖端放电效应无法做到在锋利的刀刃上均匀镀膜。该方法解决了现有技术中纳米金刚石形核密度低、金刚石薄膜致密性差的问题,操作简单,适合规模化生产。In the method for preparing a high-density diamond film provided by the invention, the nucleation density of the diamond film can be greatly improved by inoculating the surface-electrolyzed substrate with a small-diameter nano-diamond opposite to its electrical property, so that the nucleation density reaches 10 10 More than cm -2 , which is 20-1000 times reported at the present stage, can produce a dense and dense diamond film. Compared with the current biasing method with the best nucleation density, the process is simpler and does not require a bias power supply. It is uniformly coated on the surface of an irregularly shaped workpiece, and the bias method cannot uniformly coat the sharp edge due to the tip discharge effect. The method solves the problems of low density of nanodiamond nucleation and poor density of diamond film in the prior art, and is simple in operation and suitable for large-scale production.
本发明的优点将会在下面的说明书中部分阐明,一部分根据说明书是显而易见的,或者可以通过本发明实施例的实施而获知。
The advantages of the invention will be set forth in part in the description which follows.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any creative work.
图1为本发明实施例1中金刚石薄膜形核过程中的扫描电子显微镜(SEM)图;1 is a scanning electron microscope (SEM) diagram of a diamond film nucleation process according to Embodiment 1 of the present invention;
图2为本发明实施例1中金刚石薄膜的(a)表面SEM二次电子图像、(b)截面SEM背散射图像、(c)拉曼光谱图。2 is a (a) surface SEM secondary electron image, (b) cross-sectional SEM backscatter image, and (c) Raman spectrum of the diamond thin film in Example 1 of the present invention.
下面将对本发明的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。以下所述是本发明实施例的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明实施例原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明实施例的保护范围。The technical solutions of the present invention will be clearly and completely described below. It is apparent that the described embodiments are only a part of the embodiments of the invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention. The following are the preferred embodiments of the embodiments of the present invention, and it should be noted that those skilled in the art can make some improvements and refinements without departing from the principles of the embodiments of the present invention. And retouching is also considered to be the scope of protection of the embodiments of the present invention.
实施例1Example 1
一种高致密金刚石薄膜的制备方法,包括:
A method for preparing a high density diamond film, comprising:
步骤一,基体表面负电化处理:Step one, the surface of the substrate is negatively treated:
采用国内市场上出售的YG6X(WC-6%Co)硬质合金刀片作为基体,将其依次在丙酮和酒精中超声清洗10分钟,再将其浸在配比为KOH:K3[Fe(CN)6]:H2O=1:1:10(质量比)的溶液中10分钟,以增强基体与后续金刚石薄膜的接触面积及机械咬合(也可以省略此步骤),然后将基体浸在配比为H2SO4:H2O2=1:10(体积比)的Caro混合酸溶液中进行氧化刻蚀30秒,使基体表面带负电。The YG6X (WC-6%Co) cemented carbide insert sold on the domestic market was used as the substrate, which was ultrasonically cleaned in acetone and alcohol for 10 minutes, and then immersed in a ratio of KOH:K 3 [Fe(CN). 6 ]: H 2 O = 1:1: 10 (mass ratio) solution for 10 minutes to enhance the contact area of the matrix with the subsequent diamond film and mechanical occlusion (this step can also be omitted), then immerse the substrate in the distribution Oxidation etching was carried out for 30 seconds in a Caro mixed acid solution having a ratio of H 2 SO 4 :H 2 O 2 = 1:10 (volume ratio) to negatively charge the surface of the substrate.
步骤二,配制带正电的金刚石纳米颗粒的悬浊液:Step 2: Prepare a suspension of positively charged diamond nanoparticles:
向水中加入谷氨酸,并调节其pH为4,得到预处理液,其中预处理液中谷氨酸的浓度为7×10-5mol/L;然后将市售的纳米金刚石原粉加入上述预处理液中,均匀分散,得到纳米金刚石悬浊液;其中,纳米金刚石在纳米金刚石悬浊液中的质量浓度为0.005wt.%。Adding glutamic acid to water and adjusting its pH to 4, a pretreatment liquid is obtained, wherein the concentration of glutamic acid in the pretreatment liquid is 7×10 -5 mol/L; then the commercially available nanodiamond powder is added to the above pretreatment The treatment liquid is uniformly dispersed to obtain a nano-diamond suspension; wherein the mass concentration of the nano-diamond in the nano-diamond suspension is 0.005 wt.%.
步骤三,将步骤一处理后的硬质合金基体放入步骤二中的纳米金刚石悬浊液进行超声振荡30分钟,超声功率为250W,使纳米金刚石颗粒吸附在硬质合金基体表面,其中吸附在硬质合金基体表面的纳米金刚石的粒径小于50nm(具体为35-45nm)。Step 3, the cemented carbide substrate processed in the first step is placed in the nano-diamond suspension in the second step for ultrasonic vibration for 30 minutes, and the ultrasonic power is 250 W, so that the nano-diamond particles are adsorbed on the surface of the cemented carbide substrate, wherein the adsorption is carried out. The particle size of the nanodiamond on the surface of the cemented carbide substrate is less than 50 nm (specifically 35-45 nm).
步骤四,将硬质合金基体取出,依次放入水、酒精中超声清洗,最后用氮气干燥。In step four, the cemented carbide substrate is taken out, sequentially placed in water, alcohol, ultrasonically cleaned, and finally dried with nitrogen.
步骤五,将处理后的样品放置在热丝化学气相沉积设备的真空室中,采用以下参数生长金刚石薄膜2.5h,得到高致密金刚石薄膜:以氢气和甲烷为反应气体,控制氢气和甲烷的流量分别为800sccm和16sccm,沉积气压为4kPa,灯丝温度为2400℃,基体温度850℃。
Step 5: The processed sample is placed in a vacuum chamber of a hot wire chemical vapor deposition apparatus, and the diamond film is grown for 2.5 hours using the following parameters to obtain a high-density diamond film: hydrogen and methane are used as reaction gases to control the flow of hydrogen and methane. They were 800 sccm and 16 sccm, respectively, and the deposition pressure was 4 kPa, the filament temperature was 2400 ° C, and the substrate temperature was 850 ° C.
其中,生长前10分钟进行金刚石形核的表面形貌如图1所示,经计算,此形核密度高达1.1×1010cm-2。继续沉积1.5h后,此薄膜的表面形貌、截面形貌和拉曼光谱见如图2所示,得到的金刚石薄膜的厚度为2μm,金刚石的晶粒尺寸1μm。从图2中的(a)和(b)可以看出金刚石薄膜均匀致密,拉曼光谱(图2中的(c))中的1338cm-1处显示出尖锐的金刚石的峰,1400cm-1至1600cm-1处的石墨相宽峰的峰值很低,这说明金刚石质量较高。Among them, the surface morphology of diamond nucleation 10 minutes before growth is shown in Fig. 1, and the nucleation density is calculated to be as high as 1.1×10 10 cm -2 . After the deposition for 1.5 h, the surface morphology, cross-sectional morphology and Raman spectrum of the film are shown in Fig. 2. The thickness of the obtained diamond film is 2 μm, and the grain size of the diamond is 1 μm. It can be seen from (a) and (b) in Fig. 2 that the diamond film is uniform and dense, and the sharp diamond peak at 1338 cm -1 in the Raman spectrum ((c) in Fig. 2) is 1400 cm -1 to The peak of the broad peak of the graphite phase at 1600 cm -1 is very low, indicating that the diamond is of high quality.
实施例2Example 2
一种高致密金刚石薄膜的制备方法,包括:A method for preparing a high density diamond film, comprising:
步骤一,基体表面进行氢化处理:Step one, the surface of the substrate is subjected to hydrogenation treatment:
采用国内市场上出售的YG8(WC-8%Co)硬质合金刀片作为基体,将其依次在丙酮和酒精中超声清洗10分钟,再将基体放入微波等离子体增强化学气相沉积设备的真空室内,向真空室里只通入高纯氢气,控制沉积气压范围为3kPa,基体温度为1000℃,微波功率1000W,使使基体表面带正电。The YG8 (WC-8%Co) cemented carbide insert sold on the domestic market was used as the substrate, which was ultrasonically cleaned in acetone and alcohol for 10 minutes, and then placed in the vacuum chamber of the microwave plasma enhanced chemical vapor deposition equipment. Only high-purity hydrogen gas is introduced into the vacuum chamber, and the deposition pressure range is 3 kPa, the substrate temperature is 1000 ° C, and the microwave power is 1000 W, so that the surface of the substrate is positively charged.
步骤二,配制带负电的金刚石纳米颗粒的悬浊液:Step 2, preparing a suspension of negatively charged diamond nanoparticles:
向水中加入草酸,并调节其pH为6,得到预处理液,其中预处理液中谷氨酸的浓度为10-4mol/L;然后将市售的纳米金刚石原粉加入上述预处理液中,均匀分散,得到纳米金刚石悬浊液;其中,纳米金刚石在纳米金刚石悬浊液中的质量浓度为0.5wt.%。Adding oxalic acid to water and adjusting the pH to 6 to obtain a pretreatment liquid, wherein the concentration of glutamic acid in the pretreatment liquid is 10 -4 mol/L; then, the commercially available nanodiamond powder is added to the above pretreatment liquid, The nano-diamond suspension is obtained by uniformly dispersing; wherein the mass concentration of the nano-diamond in the nano-diamond suspension is 0.5 wt.%.
步骤三,将步骤一处理后的硬质合金基体放入步骤二中的纳米金刚石悬浊液进行超声振荡15分钟,超声功率为300W,使纳米金刚石颗粒吸附在硬质合金基体表面,其中吸附在硬质合金基体表面的纳米金刚石的粒径小于50nm
(具体为20-25nm)。Step 3, the cemented carbide substrate after the first step is placed in the nano-diamond suspension in the second step for ultrasonic vibration for 15 minutes, and the ultrasonic power is 300 W, so that the nano-diamond particles are adsorbed on the surface of the cemented carbide substrate, wherein the adsorption is carried out. The size of the nanodiamond on the surface of the cemented carbide substrate is less than 50 nm.
(specifically 20-25nm).
步骤四,将硬质合金基体取出,依次放入水、酒精中超声清洗,最后用氮气干燥。In step four, the cemented carbide substrate is taken out, sequentially placed in water, alcohol, ultrasonically cleaned, and finally dried with nitrogen.
步骤五,将处理后的样品放置在微波等离子体增强化学气相沉积设备的真空室中,采用以下参数生长金刚石薄膜2h:以以氢气和甲烷为反应气体,控制氢气和甲烷的流量分别为500sccm和20sccm,沉积气压3kPa,基体温度800℃。Step 5: The processed sample is placed in a vacuum chamber of a microwave plasma enhanced chemical vapor deposition apparatus, and the diamond film is grown for 2 hours by using the following parameters: hydrogen gas and methane are used as reaction gases, and the flow rates of hydrogen and methane are controlled to be 500 sccm and respectively. 20 sccm, deposition pressure 3 kPa, substrate temperature 800 ° C.
本实施例2中,沉积后形成的金刚石薄膜的厚度为3μm,金刚石薄膜中金刚石的晶粒尺寸为80nm,在沉积生长前20分钟的形核阶段的形核密度高达1.3×1010cm-2。In the second embodiment, the thickness of the diamond film formed after deposition is 3 μm, the grain size of diamond in the diamond film is 80 nm, and the nucleation density in the nucleation stage 20 minutes before deposition growth is as high as 1.3×10 10 cm -2 . .
实施例3Example 3
一种高致密金刚石薄膜的制备方法,包括:A method for preparing a high density diamond film, comprising:
步骤一,基体表面负电化处理:Step one, the surface of the substrate is negatively treated:
采用国内市场上出售的YT15(WC-15%TiC)硬质合金转位刀片作为基体,将其依次在丙酮和酒精中超声清洗10分钟,并用氮气吹干;然后将基体置于氧等离子体机进行清洗4min,使基体表面带负电;The YT15 (WC-15%TiC) carbide indexing blade sold on the domestic market was used as a substrate, which was ultrasonically cleaned in acetone and alcohol for 10 minutes in sequence, and dried with nitrogen; then the substrate was placed in an oxygen plasma machine. Cleaning for 4 minutes to make the surface of the substrate negatively charged;
步骤二,配制带正电的金刚石纳米颗粒的悬浊液:Step 2: Prepare a suspension of positively charged diamond nanoparticles:
向水中加入天冬氨酸,并调节其pH为7,得到预处理液,其中预处理液中天冬氨酸的浓度为7×10-5mol/L;然后将市售的纳米金刚石原粉加入上述预处理液中,均匀分散,得到纳米金刚石悬浊液;其中,纳米金刚石在纳米金刚石悬浊液中的质量浓度为0.01wt.%。
Adding aspartic acid to water and adjusting its pH to 7 to obtain a pretreatment liquid, wherein the concentration of aspartic acid in the pretreatment liquid is 7×10 -5 mol/L; then the commercially available nano diamond raw powder is obtained. Adding to the above pretreatment liquid and uniformly dispersing to obtain a nanodiamond suspension; wherein the mass concentration of the nanodiamond in the nanodiamond suspension is 0.01 wt.%.
步骤三,将步骤一处理后的硬质合金基体放入步骤二中的纳米金刚石悬浊液进行超声振荡40分钟,超声功率为280W,使纳米金刚石颗粒吸附在硬质合金基体表面,其中吸附在硬质合金基体表面的纳米金刚石的粒径小于50nm(具体为(具体为10-20nm)。Step 3, the cemented carbide substrate after the first step is placed in the nano-diamond suspension in the second step for ultrasonic vibration for 40 minutes, and the ultrasonic power is 280 W, so that the nano-diamond particles are adsorbed on the surface of the cemented carbide substrate, wherein the adsorption is carried out. The particle size of the nanodiamond on the surface of the cemented carbide substrate is less than 50 nm (specifically (specifically 10-20 nm).
步骤四,将硬质合金基体取出,依次放入水、酒精中超声清洗,最后用氮气干燥。In step four, the cemented carbide substrate is taken out, sequentially placed in water, alcohol, ultrasonically cleaned, and finally dried with nitrogen.
步骤五,将处理后的样品放置在热丝化学气相沉积设备的真空室中,以氢气和甲烷为反应气体,采用以下参数生长金刚石薄膜2h:控制甲烷占总气体体积的1%,沉积过程中真空室气压范围为6kPa,灯丝温度2800℃,基体温度880℃,得到厚度为3μm的金刚石涂层,金刚石涂层中,金刚石晶粒尺寸为2μm。Step 5: The treated sample is placed in a vacuum chamber of a hot wire chemical vapor deposition apparatus, and hydrogen gas and methane are used as reaction gases, and the diamond film is grown for 2 hours by using the following parameters: controlling methane to account for 1% of the total gas volume during deposition. The vacuum chamber has a gas pressure range of 6 kPa, a filament temperature of 2800 ° C, and a substrate temperature of 880 ° C to obtain a diamond coating having a thickness of 3 μm. In the diamond coating, the diamond grain size is 2 μm.
实施例4Example 4
一种高致密金刚石薄膜的制备方法,包括:A method for preparing a high density diamond film, comprising:
步骤一,基体表面负电化处理:Step one, the surface of the substrate is negatively treated:
采用国内市场上出售的YG6X(WC-6%Co)硬质合金刀片作为基体,将其依次在丙酮和酒精中超声清洗10分钟,再将其浸在配比为KOH:K3[Fe(CN)6]:H2O=1:1:10(质量比)的溶液中30分钟,以增强基体与后续金刚石薄膜的接触面积及机械咬合(也可以省略此步骤),然后将基体浸在配比为H2SO4:H2O2=1:10(体积比)的Caro混合酸溶液中进行氧化刻蚀25秒,使基体表面带负电。The YG6X (WC-6%Co) cemented carbide insert sold on the domestic market was used as the substrate, which was ultrasonically cleaned in acetone and alcohol for 10 minutes, and then immersed in a ratio of KOH:K 3 [Fe(CN). 6 ]: H 2 O = 1:1: 10 (mass ratio) solution for 30 minutes to enhance the contact area of the matrix with the subsequent diamond film and mechanical occlusion (this step can also be omitted), then immerse the substrate in the distribution Oxidation etching was carried out for 25 seconds in a Caro mixed acid solution having a ratio of H 2 SO 4 :H 2 O 2 = 1:10 (volume ratio) to negatively charge the surface of the substrate.
步骤二,配制带正电的金刚石纳米颗粒的悬浊液:Step 2: Prepare a suspension of positively charged diamond nanoparticles:
向水中加入正丙胺,并调节其pH为6,得到预处理液,其中预处理液中
谷氨酸的浓度为6×10-5mol/L;然后将市售的纳米金刚石原粉加入上述预处理液中,均匀分散,得到纳米金刚石悬浊液;其中,纳米金刚石在纳米金刚石悬浊液中的质量浓度为0.05wt.%。The positive propylamine was added to the water, and the pH was adjusted to 6, to obtain a pretreatment liquid, wherein the concentration of glutamic acid in the pretreatment liquid was 6×10 -5 mol/L; then the commercially available nanodiamond powder was added to the above pretreatment. In the liquid, uniformly dispersed, a nano-diamond suspension is obtained; wherein the mass concentration of the nano-diamond in the nano-diamond suspension is 0.05 wt.%.
步骤三,将步骤一处理后的硬质合金基体放入步骤二中的纳米金刚石悬浊液进行超声振荡30分钟,超声功率为300W。In the third step, the cemented carbide substrate after the first step is placed in the nano-diamond suspension in the second step for ultrasonic vibration for 30 minutes, and the ultrasonic power is 300 W.
步骤四,将硬质合金基体取出,依次放入水、酒精中超声清洗,最后用氮气干燥。In step four, the cemented carbide substrate is taken out, sequentially placed in water, alcohol, ultrasonically cleaned, and finally dried with nitrogen.
步骤五,将处理后的样品放置在热丝化学气相沉积设备的真空室中,首先氢气和甲烷的流量分别为500sccm和10sccm,持续0.5h;接着降低甲烷流量至5sccm,氢气流量保持不变,持续2.5h。得到高致密金刚石薄膜:以氢气和甲烷为反应气体,控制氢气和甲烷的流量分别为800sccm和16sccm。沉积过程中真空室气压范围为3kPa,灯丝温度2500℃,基体温度850℃,得到厚度为4μm的金刚石涂层,金刚石涂层中,金刚石晶粒尺寸为3μm。Step 5: The processed sample is placed in a vacuum chamber of a hot wire chemical vapor deposition apparatus. First, the flow rates of hydrogen and methane are 500 sccm and 10 sccm, respectively, for 0.5 h; then the methane flow rate is decreased to 5 sccm, and the hydrogen flow rate remains unchanged. Lasts for 2.5h. A high-density diamond film was obtained: hydrogen gas and methane were used as reaction gases, and the flow rates of hydrogen and methane were controlled to be 800 sccm and 16 sccm, respectively. During the deposition process, the vacuum chamber pressure range was 3 kPa, the filament temperature was 2500 ° C, and the substrate temperature was 850 ° C to obtain a diamond coating having a thickness of 4 μm. In the diamond coating, the diamond grain size was 3 μm.
为突出本发明的有益效果,本发明还提供了如下对比实施例:To highlight the beneficial effects of the present invention, the present invention also provides the following comparative examples:
对比例1:在实施例1的基础上,采用市售金刚石原粉的水悬浊液直接对丙酮、酒精超声清洗后的基体进行植入金刚石晶种,按同样的薄膜生长工艺生长金刚石薄膜,经检测,生长前10分钟金刚石的形核密度仅为107cm-2。且金刚石薄膜中存在多孔结构,不那么致密。这说明未对基体进行电荷化处理时,采用本发明配制得到的所述纳米金刚石悬浊液进行接种,并生长金刚石薄膜时的形核密度仍较低。Comparative Example 1: On the basis of Example 1, the substrate of the ultrasonically cleaned acetone and alcohol was directly implanted with diamond seeds by using an aqueous suspension of commercially available diamond raw powder, and the diamond film was grown by the same film growth process. It was tested that the nucleation density of diamond was only 10 7 cm -2 10 minutes before growth. And there is a porous structure in the diamond film, which is not so dense. This indicates that the nano-diamond suspension prepared by the present invention is inoculated when the substrate is not subjected to charge treatment, and the nucleation density when the diamond film is grown is still low.
对比例2:在实施例1的基础上,采用配制带正电的金刚石纳米颗粒的悬
浊液(谷氨酸,水,pH=7)直接对丙酮、酒精超声清洗后的基体进行植入金刚石晶种,按同样的薄膜生长工艺生长金刚石薄膜,经检测,生长前10分钟金刚石的形核密度为108cm-2。以上对比说明,含谷氨酸的预处理液的pH等参数,对最终金刚石涂层的形核密度有重要影响,需控制在本发明的保护范围内。Comparative Example 2: On the basis of Example 1, a substrate prepared by ultrasonically cleaning acetone and alcohol was directly implanted with a suspension of positively charged diamond nanoparticles (glutamic acid, water, pH=7). For the seed crystal, the diamond film was grown by the same film growth process, and the nucleation density of the diamond was 10 8 cm -2 10 minutes before the growth. The above comparison shows that the pH and other parameters of the glutamic acid-containing pretreatment liquid have an important influence on the nucleation density of the final diamond coating, and need to be controlled within the scope of the present invention.
需要说明的是,根据上述说明书的揭示和和阐述,本发明所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对本发明的一些等同修改和变更也应当在本发明的权利要求的保护范围之内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。
It should be noted that those skilled in the art to which the invention pertains may also make modifications and changes to the embodiments described above. Therefore, the invention is not limited to the specific embodiments disclosed and described herein, and the equivalents of the invention are intended to be included within the scope of the appended claims. In addition, although specific terms are used in the specification, these terms are merely for convenience of description and do not limit the invention.
Claims (16)
- 一种高致密金刚石薄膜的制备方法,其特征在于,包括以下步骤:A method for preparing a high-density diamond film, comprising the steps of:(1)取硬质合金基体,将其表面进行表面电荷化处理,所述表面电荷化处理包括正电化或负电化处理;(1) taking a cemented carbide substrate and performing surface charge treatment on the surface thereof, the surface charge treatment comprising positive or negative electrification;(2)配制金刚石悬浊液:向水中加入有机酸或含胺基化合物,得到预处理液;并将金刚石原粉加入到所述预处理液中,均匀分散,得到纳米金刚石悬浊液;其中,有机酸包括草酸和柠檬酸中的一种或多种,所述含胺基化合物选自谷氨酸和天冬氨酸,以及碳原子数为2-5的脂肪胺中的一种或多种;(2) preparing a diamond suspension: adding an organic acid or an amine-containing compound to water to obtain a pretreatment liquid; adding the diamond raw powder to the pretreatment liquid and uniformly dispersing to obtain a nanodiamond suspension; The organic acid includes one or more of oxalic acid and citric acid, and the amine-containing compound is selected from one or more of glutamic acid and aspartic acid, and an aliphatic amine having 2 to 5 carbon atoms. Species(3)将所述表面电荷化处理后的基体置于所述纳米金刚石悬浊液中进行超声震荡,使所述纳米金刚石吸附在所述基体表面,其中,所述纳米金刚石悬浊液的电性与所述基体的电性相反;(3) placing the surface-charged substrate in the nano-diamond suspension for ultrasonic vibration, so that the nano-diamond is adsorbed on the surface of the substrate, wherein the nano-diamond suspension is charged Sexuality is opposite to the electrical properties of the substrate;(4)采用化学气相沉积设备,在步骤(3)得到的基体上生长金刚石薄膜。(4) A diamond thin film is grown on the substrate obtained in the step (3) by using a chemical vapor deposition apparatus.
- 如权利要求1所述的制备方法,其特征在于,当所述预处理液中含有所述有机酸时,对所述基体进行正电化处理;当所述预处理液中含有所述含胺基化合物时,对所述基体进行负电化处理。The preparation method according to claim 1, wherein when the organic acid is contained in the pretreatment liquid, the substrate is subjected to a positive electrolysis treatment; and when the pretreatment liquid contains the amine group In the case of a compound, the substrate is subjected to a negative electron treatment.
- 如权利要求1或2所述的制备方法,其特征在于,所述正电化处理为表面氢化处理,具体包括:将基体置于镀膜设备的真空室内,通入高纯氢气,控制真空室内的气压为0.5~20kPa,基体温度为900~1100℃。The preparation method according to claim 1 or 2, wherein the positive electro-chemical treatment is surface hydrotreating, specifically comprising: placing the substrate in a vacuum chamber of the coating device, introducing high-purity hydrogen gas, and controlling the gas pressure in the vacuum chamber It is 0.5 to 20 kPa, and the substrate temperature is 900 to 1100 °C.
- 如权利要求3所述的制备方法,其特征在于,氢化处理的时间为0.5~1h。The process according to claim 3, wherein the hydrogenation treatment time is from 0.5 to 1 h.
- 如权利要求1或2所述的制备方法,其特征在于,所述负电化处理包括以下方式中的任一种: The preparation method according to claim 1 or 2, wherein the negative ionization treatment comprises any one of the following methods:采用Caro混合酸对所述硬质合金基体进行氧化刻蚀;The cemented carbide substrate is oxidized and etched using a Caro mixed acid;或者,将硬质合金基体置于氧等离子清洗机进行清洗。Alternatively, the cemented carbide substrate is placed in an oxygen plasma cleaner for cleaning.
- 如权利要求5所述的制备方法,其特征在于,所述氧化刻蚀的时间为0.5~1min。The preparation method according to claim 5, wherein the oxidizing etching time is 0.5 to 1 min.
- 如权利要求5所述的制备方法,其特征在于,所述氧等离子清洗的时间可以为2-15min。The preparation method according to claim 5, wherein the oxygen plasma cleaning time is 2 to 15 minutes.
- 如权利要求1所述的制备方法,其特征在于,当向水中加入所述有机酸或含胺基化合物时,还包括:采用pH调节剂来调节pH值,使所述预处理液的pH为2-10。The method according to claim 1, wherein when the organic acid or the amine-containing compound is added to the water, the method further comprises: adjusting the pH by using a pH adjuster, and setting the pH of the pretreatment liquid to 2-10.
- 如权利要求8所述的处理方法,其特征在于,当向水中加入的所述有机酸为柠檬酸时,所述预处理液的pH值为3.5-9;The treatment method according to claim 8, wherein when the organic acid added to the water is citric acid, the pH of the pretreatment liquid is 3.5-9;当向水中加入的所述有机酸为草酸时,所述预处理液的pH值为2-8。When the organic acid added to the water is oxalic acid, the pH of the pretreatment liquid is 2-8.
- 如权利要求8所述的制备方法,其特征在于,当向水中加入的所述含胺基化合物为谷氨酸或脂肪胺时,所述预处理液的pH为3-10;The preparation method according to claim 8, wherein when the amine group-containing compound added to water is glutamic acid or a fatty amine, the pH of the pretreatment liquid is 3-10;当向水中加入的所述含胺基化合物为天冬氨酸时,所述预处理液的pH为5-10。When the amine group-containing compound added to water is aspartic acid, the pH of the pretreatment liquid is 5-10.
- 如权利要求1所述的制备方法,其特征在于,所述有机酸或含胺基化合物在所述预处理液中的浓度为10-5~10-3mol/L。The process according to claim 1, wherein the concentration of the organic acid or amine-containing compound in the pretreatment liquid is from 10 -5 to 10 -3 mol/L.
- 如权利要求1所述的制备方法,其特征在于,所述金刚石原粉的质量为所述金刚石原粉与所述处理液的质量之和的0.005%~0.5%。The method according to claim 1, wherein the mass of the diamond raw powder is 0.005% to 0.5% of the sum of the mass of the diamond raw powder and the treatment liquid.
- 如权利要求1所述的制备方法,其特征在于,所述脂肪胺为乙二胺和正丙胺中的至少一种。 The method according to claim 1, wherein the fatty amine is at least one of ethylenediamine and n-propylamine.
- 如权利要求1所述的制备方法,其特征在于,所述纳米金刚石悬浊液中纳米金刚石的粒径小于50nm。The preparation method according to claim 1, wherein the nanodiamond suspension has a particle diameter of less than 50 nm.
- 如权利要求1所述的制备方法,其特征在于,所述纳米金刚石悬浊液中,纳米金刚石的粒径为5-35nm。The preparation method according to claim 1, wherein in the nano-diamond suspension, the nano-diamond has a particle diameter of 5 to 35 nm.
- 如权利要求1所述的制备方法,其特征在于,所述纳米金刚石原粉以爆炸法获得,未进行任何处理,粒径大小从几百纳米到十几微米,其平均粒径在微米级别。 The preparation method according to claim 1, wherein the nanodiamond raw powder is obtained by an explosion method without any treatment, and has a particle size ranging from several hundred nanometers to ten micrometers, and an average particle diameter of the micron order.
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EP0753481A1 (en) * | 1995-07-10 | 1997-01-15 | The Ishizuka Research Institute, Ltd. | Hydrophilic diamond particles and method of producing the same |
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CN105483644A (en) * | 2016-01-15 | 2016-04-13 | 中国科学院深圳先进技术研究院 | Multilayer diamond coating, manufacturing method thereof and coating tool |
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EP0753481A1 (en) * | 1995-07-10 | 1997-01-15 | The Ishizuka Research Institute, Ltd. | Hydrophilic diamond particles and method of producing the same |
CN1470678A (en) * | 2002-06-13 | 2004-01-28 | �ٴ����� | Metal film layer dispersed with superfine diamond particles, metal material with said film layer and their production method |
CN104947068A (en) * | 2015-06-10 | 2015-09-30 | 哈尔滨工业大学 | Preparation method of diamond heat sink piece |
CN105483643A (en) * | 2015-11-25 | 2016-04-13 | 富耐克超硬材料股份有限公司 | Preparation method of nano-diamond layer and nano-diamond blade |
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