WO2018176064A2 - Medical devices comprising detachable balloons and methods of manufacturing and use - Google Patents
Medical devices comprising detachable balloons and methods of manufacturing and use Download PDFInfo
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- WO2018176064A2 WO2018176064A2 PCT/US2018/033251 US2018033251W WO2018176064A2 WO 2018176064 A2 WO2018176064 A2 WO 2018176064A2 US 2018033251 W US2018033251 W US 2018033251W WO 2018176064 A2 WO2018176064 A2 WO 2018176064A2
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- medical device
- catheter
- balloon
- proximal
- distal
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Definitions
- the present disclosure relates to a first medical device comprising a balloon and a catheter or catheter assembly, wherein the balloon can be delivered to a desired location in a human patient in a pleated and folded form, expanded, and detached from the catheter or catheter assembly in a manner that allows the expanded balloon to remain in the patient while the catheter or catheter assembly is removed from the patient, a "detachable balloon catheter".
- the present disclosure also describes a second medical device comprising elongated or expandable bodies configured for use with detachable balloon catheters, wherein all or a portion of an elongated or expandable body is used to help maintain the size, shape or position of the detached balloon of the detachable balloon catheter.
- kits comprising a detachable balloon catheter medical device and one or more elongated or expandable body medical devices are described.
- detachable balloon catheter medical devices or systems comprising a detachable balloon catheter medical device and one or more elongated or expandable body medical devices to reduce the flow of blood or other biological fluids in saccular aneurysms, arteries, veins, left atrial appendages, paravalvular leaks, other blood-containing structures, biological conduits, and biological spaces is described.
- Kits comprising a detachable balloon catheter medical device and one or more elongated or expandable body medical devices, optionally along with other medical devices are also disclosed.
- the ability of a percutaneous medical device to reach a particular location in the body is dependent upon several factors. First, the device must be long enough to reach from the location where it is inserted (i.e. the insertion site) to the location where the treatment is desired (i.e. the treatment site). Second, the device should be flexible enough to navigate a tortuous path from the insertion site to the treatment site, a characteristic known as "trackability". For an embolic device, trackability involves the flexibility of the catheter or catheter assembly that is used to place the implant, as well as the flexibility of the implant itself.
- the device should have an outer diameter or "profile” that is low enough to pass easily through arteries, veins, or other biological conduits or spaces with small or irregular luminal diameters.
- the device can generally be placed with greater ease and precision if it is delivered over a guidewire.
- adding a guidewire lumen to a medical device usually increases its outer diameter, which may offset some of the advantages of the "over-the-wire" approach.
- An aneurysm is an excessive localized enlargement of an artery caused by a weakening of the artery wall. Aneurysms can rupture without warning, leading to internal bleeding. In the brain, bleeding from a ruptured aneurysm causes stroke and sometimes death. In the body outside the brain, bleeding from a ruptured aneurysm can cause hypotension and sometimes death. There are two main types of aneurysms, fusiform aneurysms and saccular aneurysms.
- a saccular aneurysm is a rounded or pouchlike aneurysm that is attached by a neck or stem to an artery or to a branching of an artery.
- Saccular aneurysms may occur throughout the body but are most commonly found in the arteries of the brain.
- a fusiform aneurysm is an outpouching of an arterial wall that is expanded in all directions, without a distinct neck or stem. Fusiform aneurysms are less common than saccular aneurysms and, because they seldom rupture, are often left untreated. The rate of spontaneous rupture of saccular aneurysm increases with increasing aneurysm size, and therefore large aneurysms that are found during a medical or surgical evaluation are usually treated. Ruptured saccular aneurysms are almost always treated, if possible. Saccular aneurysms can be treated by surgery, wherein a surgical clip is placed across the neck of the aneurysm to exclude it from blood flow, or preferentially with minimally invasive catheter-based procedures.
- Minimally invasive, catheter-based, endovascular devices and treatment methods have been developed to occlude, embolize, seal, or reduce the flow of blood in saccular aneurysms.
- small metal wire segments (“coils") are placed into the aneurysm sac to occlude the aneurysm, or at a minimum to prevent further enlargement and rupture, a procedure known as "coiling.”
- coiling a procedure known as "coiling.”
- a physician inserts a catheter into a lumen of the vascular system and maneuvers the catheter tip into the aneurysm sac. With the catheter tip in position, the physician pushes individual coils through the catheter into the lumen of the aneurysm.
- coils only partially fill the aneurysm sac. Thrombus and scar tissue must accumulate to seal the aneurysm completely, a process that can take months to years and is often incomplete. Slow aneurysm sealing can reduce the effectiveness of coils in the treatment of acute aneurysm rupture with subarachnoid hemorrhage. Aneurysm sealing after coiling is often incomplete, subjecting the patient to a persistent risk of aneurysm rupture and leading to unacceptably high rates of retreatment. Even when the use of coils is initially effective, recanalization of the aneurysm may occur, resulting in a return of blood flow to the aneurysm and an increased risk of rupture.
- a metal is chosen, and then a coil is created by undergoing a series of transformations from a primary (1°) to secondary (2°) to tertiary (3°) structure.
- the primary structure is the "stock” wire, which is fabricated in linear form with a diameter of any range. Most stock wires used for coil manufacturing range from 0.00175 to 0.003 inch. The stock wire diameter is the central factor in determining coil "stiffness.”
- the stock wire is wound around a mandrel, also of varying diameter, to produce the secondary structure of the coil.
- the diameter of the secondary structure in conjunction with the number of turns per unit of length around the mandrel, represents two additional factors that impact product stiffness.
- the secondary diameter dictates the historic coil grouping, in which coils deemed “10" coils are typically wound to approximately 0.010 inch and coils deemed “18” coils are typically wound to approximately 0.015 inch.
- many manufacturers now produce coils with secondary diameter between 0.010 and 0.015 inch, including 0.012-inch, and 0.014-inch coil lines.
- the secondary diameter dictate has important implications for both stiffness and packing attenuation.
- the secondary structure can be shaped into any number of tertiary configurations (helical, complex, spherical, etc.), which also are developed with a specific tertiary diameter and length, parameters that serve as a central factor in package labeling and coil selection during interventional procedures.
- coils are typically packaged as "3 mm x 4 cm," where the millimeter measurement is that of the tertiary diameter and the centimeter measurement is that of the length.
- the metals for coils are readily available, so too are the fabrication companies that are capable of shaping metals into an endless number of designs.
- a biocompatible first elongated body and expandable body is one that is composed of primarily inert material that allows an effective treatment without the concern for a systemic host response.
- Metal alloys with a proved record for patient safety have been the main sources for first elongated body, expandable body, and coil production.
- Nitinol, platinum, nickel, iridium, and tungsten have been the primary metals used in construction and are usually developed as alloys to reach an optimal strength.
- Metal strength is determined experimentally and is referred to as the modulus of rigidity or shear modulus.
- the modulus of rigidity is the coefficient of elasticity for a shearing force, defined as the ratio of the shear stress to the shear strain.
- Modulus of rigidity can be experimentally determined from the slope of a stress-strain curve created during torsion tests conducted on a metal sample.
- a platinum (92%) / tungsten (8%) alloy has become the mainstay material for many current first elongated body and coil designs. Many metals in pure and alloy form are readily available in hundreds of permutations from distributors worldwide.
- tubular stents have been adapted to treat cerebral aneurysms. These stents are placed on delivery devices and positioned in the parent vessel adjacent to the aneurysm. The stents are then expanded in the parent vessel with the delivery device, followed by removal of the delivery device. The expanded metal stents divert flow away from the aneurysm sac and promote aneurysm thrombosis. Although often effective, these "flow diverting" stents have drawbacks. First, the stents may cover and divert blood flow away from important arterial branches adjacent to the aneurysm, sometimes resulting in ischemia and stroke.
- the stents are a source of thrombus and intimal hyperplasia formation in the parent vessel, which can cause thromboembolism and narrowing in the parent vessel lumen that may lead to ischemia and stroke.
- vascular plugs made of braided or woven nitinol wire have been adapted to treat cerebral aneurysms. These devices are passed through the lumen of catheters and expand into the aneurysm sac when the catheter that guided their placement is retracted. The expanded devices then divert flow away from the aneurysm sac and promote aneurysm thrombosis. Although often effective, these "intra-saccular" devices have drawbacks. First, when in a compressed form, the devices are stiff and difficult to advance through the tortuous arteries of the cerebral circulation. Second, a large number of device sizes are needed to treat the many sizes and shapes of aneurysms.
- intra-saccular devices are susceptible to compression and compaction which can re-open the aneurysm neck, also increasing the risk of aneurysm persistence or recurrence.
- patients can benefit from the occlusion, embolization, or sealing of and reduction of blood flow in arteries or arterial segments.
- Clinical settings where endovascular arterial occlusion is beneficial include treating bleeding from injured vessels, reducing blood flow to tumors, and rerouting the path of blood in the vascular system to isolate vascular anomalies and malformations.
- Minimally invasive, catheter-based, endovascular treatments have therefore been developed to occlude arteries and arterial segments.
- Medical devices for endovascular artery occlusion include coils that can be pushed through a catheter (i.e. "pushable coils") which are deposited in the lumen of the target arterial segment.
- pushable coils There are benefits to using coils for arterial occlusion.
- the devices are flexible and highly elongated, making them easy to advance into small, distal, and tortuous vessels. They are also relatively inexpensive.
- Precise placement of coils in arteries is difficult and misplacement, migration, and non-target embolization are common. Because they present a porous barrier to blood flow, a large number of coils is often required for complete artery occlusion, leading to increased treatment time and cost.
- late recanalization or re-opening of treated artery segments is common with coiling.
- Endovascular medical devices for arterial occlusion also include self- expanding vascular plugs that can also be pushed through a catheter and deposited in the lumen of the target arterial segment.
- vascular plugs for arterial occlusion.
- the devices can be placed with greater accuracy than coils.
- a single device is often all that is needed for arterial occlusion, reducing the complexity of the treatment.
- the devices are often stiff, making them difficult to place in small, distal, and tortuous arteries.
- vascular plugs present a porous barrier to the flow of blood, which can increase the time required for the devices to completely occlude an artery. They also frequently show late recanalization of treated arterial segments.
- detachable balloon for the occlusion of arteries, wherein polymer balloons are inflated to fill the lumen of the target arterial segment and detached from a catheter.
- Compliant, detachable polymer balloons joined to catheters are advanced into the target arterial segment, inflated, and detached in an attempt to completely fill and occlude the arterial segment.
- detachable balloon catheters for arterial occlusion There are two major benefits to using detachable balloon catheters for arterial occlusion. First, these devices have a low profile and are very flexible, enabling treatment of small, distal, and tortuous arteries. Second, after inflation, the expanded, compliant balloons generally conform well to irregularities in the surrounding vessel wall and often provide a good seal against the artery wall and good acute occlusion performance.
- the devices are typically made of compliant polymers such as latex and silicone that generally resist tissue incorporation. This reduced fixation of the devices to the artery wall increases the risk of balloon migration.
- the balloons are elastic and use valves to preserve a high internal pressure after detachment that is needed to maintain their expanded size and shape. Unfortunately, there is a substantial rate of valve failure resulting in balloon deflation, often leading to recanalization of the treated arterial segment and increasing the risk of balloon migration.
- the polymers used to fabricate the balloons are biodegradable in vivo. The breakdown of the wall of the balloons increases the risk of balloon collapse and recanalization of the treated arterial segment.
- embolizing, sealing, or reducing the flow of blood in arteries and arterial segments are embolizing, sealing, or reducing the flow of blood in arteries and arterial segments.
- Devices are needed which are low profile and highly flexible, easy to use, and can be quickly placed with a high degree of precision. Additionally, devices are needed which result in immediate and complete arterial occlusion with just one or a few devices that have a reasonable cost and require a limited number of sizes and shapes to occlude most arteries. Finally, devices are needed which offer durable and permanent occlusion of arteries with low rates of device collapse, compression, compaction, and migration, and low rates of recanalization of the treated arterial segment.
- the left atrial appendage is a small, saccular protrusion of the muscular wall of the left atrium.
- the LAA is generally regarded as a vestigial structure, with no clear function.
- the heart contracts with each heartbeat.
- blood in the left atrium and LAA is expelled into the left ventricle.
- Electrical impulses control the timing of the beating of various chambers of the heart. When these impulses do not travel in an orderly fashion, fast and chaotic impulses can occur, reducing the coordination of atrial contraction and limiting the expulsion of blood from the left atrium and LAA, a condition known as atrial fibrillation which affects an estimated 2.7 million Americans.
- Blood flow is sluggish in the left atrium and LAA in patients with atrial fibrillation, increasing the risk of blood clot formation.
- blood clots form in the LAA they can break free from the LAA wall and get pumped out of the heart. When these clots travel to the brain, they can cause an embolic stroke.
- Some patients with atrial fibrillation can benefit from the embolization, occlusion, sealing, or reducing the flow of blood in their LAA.
- Clinical settings where LAA occlusion is beneficial include reducing the risk of embolic stroke in patients with atrial fibrillation in whom chronic anticoagulation is contraindicated.
- Medical devices and methods for minimally invasive, catheter-based, occlusion of the LAA have been developed.
- Currently available devices generally comprise a porous covering over a self- expanding metal cage with retention hooks. Although effective, these devices have drawbacks. The porous covering allows blood to seep into and out of the LAA, increasing the risk of thrombi forming on the device. Subsequent release and embolization of these thrombi can result in stroke.
- the cage support structures when compressed, are rigid, making it more difficult to advance the devices into the LAA. When expanded, they are rigid and may not conform optimally to the highly variable shape of the LAA. Gaps between the device and the wall of the LAA can allow thrombus to escape from around the expanded device, which can also result in stroke.
- the outer diameter or profile of the delivery system and the compressed, fabric covered metal cage is large, requiring a large puncture through the inter-atrial septum to gain access to the left atrium from a venous access.
- the hole that is left behind in the inter-atrial septum after treatment can be slow to heal, resulting in a persistent left-to-right shunt of blood, which increases the work done by the heart.
- the hole also increases the risk of paradoxical emboli of clots from the right atrium that enter the left atrium and then reach the arterial circulation.
- endovascular venous occlusion In certain clinical situations, patients can benefit from the occlusion, embolization, sealing of and reduction of blood flow in veins or vein segments.
- Clinical settings where endovascular venous occlusion is beneficial include reducing bleeding from an injured vessel such as bleeding esophageal varices, occluding enlarged, painful veins such as pelvic varices, and rerouting the path of blood in the vascular system to isolate vascular anomalies and malformations.
- Minimally invasive, catheter-based, endovascular treatments have therefore been developed to occlude veins and venous segments.
- Medical devices for endovascular vein occlusion include pushable coils that are delivered through a catheter and deposited in the lumen of the target venous segment.
- the devices are flexible and highly elongated, making them easy to advance into small, distal, and tortuous vessels. They are also relatively inexpensive. However, as with their use in arteries, precise placement of coils in veins is difficult and misplacement, migration, and non-target embolization is common. Migration of devices is especially common in veins, as the diameter of veins increases from distal to proximal. When a coil is placed in a vein blood flow pushes the coil toward larger vessels, making it easier for a coil to come free and migrate a long distance. Often, coils that migrate in veins end up in critical structures such as the right atrium, right ventricle, or pulmonary arteries. Because they present a porous barrier to blood flow, a large number of coils is often required for complete vein occlusion, leading to increased treatment time and cost. Finally, late recanalization of treated vein segments is also common.
- Endovascular medical devices for venous occlusion also include self- expanding vascular plugs that can also be pushed through a catheter and deposited in the lumen of the target venous segment.
- vascular plugs for venous occlusion can be placed with greater accuracy than coils.
- a single device is often all that is needed for vein occlusion, reducing the complexity of the treatment.
- the devices are often stiff, making them difficult to place in small, distal, and tortuous veins.
- vascular plugs present a porous barrier to the flow of blood, which can increase the time required for the devices to completely occlude a vein. They also frequently show late
- detachable balloon for the occlusion of veins, wherein polymer balloons are inflated to fill the lumen of the target venous segment and detached from a catheter.
- Compliant, detachable polymer balloons joined to catheters are advanced into the target venous segment, inflated, and detached in an attempt to completely fill and occlude the venous segment.
- detachable balloon catheters for venous occlusion There are two major benefits to using detachable balloon catheters for venous occlusion. First, these devices have a low profile and are very flexible, enabling treatment of small, distal, and tortuous veins.
- the expanded, compliant balloons after inflation, generally conform well to irregularities in the surrounding vessel wall and often provide a good seal against the vein wall and good acute occlusion performance.
- these devices and their associated methods of use have several drawbacks and have been mostly abandoned in favor of other devices and methods.
- the devices are typically made of compliant polymers such as latex and silicone that generally resist tissue incorporation. This reduced fixation of the devices to the vein wall increases the risk of balloon migration.
- the balloons are elastic and use valves to preserve a high internal pressure after detachment that is needed to maintain their expanded size and shape.
- Devices are needed which are low profile and highly flexible, easy to use, and can be quickly placed with a high degree of precision. Additionally, devices are needed which result in immediate and complete vein occlusion with just one or a few devices that have a reasonable cost, and require a limited number of sizes and shapes to occlude most veins. Finally, devices are needed which offer durable and permanent occlusion of veins with low rates of device collapse, compression, compaction or migration, and low rates of recanalization of the treated vein segment.
- the valves in the heart can become obstructed and develop leaks, resulting in either a reduction in cardiac output, an increase in the cardiac workload, or both. These faulty valves can be repaired or replaced, either during a surgery or a minimally invasive procedure. After valve repair and replacement, a new leak may form in the region adjacent to the valve, which can reduce cardiac output and increase cardiac workload. These leaks can also lead to blood damage, including hemolysis of red blood cells, which can cause kidney damage and lead to anemia. Patients who develop these "paravalvular leaks" can benefit from occlusion of the leak path, which can improve cardiac output, reduce cardiac workload, and reduce blood damage. There are currently no medical devices specifically approved for the treatment of paravalvular leaks.
- vascular plugs that can be pushed through a catheter and deposited in the lumen of the paravalvular leak path in an attempt to occlude it.
- the devices are stiff, making them difficult to place. They also present a porous surface to the flow of blood resulting in a failure of some devices to fully occlude the leak path, which can be large and have a high rate of blood flow.
- the irregular, porous surface of the devices is susceptible to thrombus formation. Subsequent release and embolization of these thrombi can result in stroke.
- complete endothelialization of vascular plugs is likely to be slow and often incomplete, resulting in a persistent increase in the risk of thrombus formation and embolization of thrombi.
- Devices needed which are low profile and highly flexible, easy to use, and can be quickly placed with a high degree of precision. Additionally, devices are needed which result in immediate and complete occlusion of the leak path, and have surfaces that are resistant to thrombus formation and endothelialize quickly. Finally, devices are needed which offer durable and permanent occlusion of the leak path with low rates of device collapse, compression, or compaction, and recanalization.
- devices are needed which result in immediate and complete conduit occlusion with just one or a few devices that have a reasonable cost, and require a limited number of sizes and shapes to occlude most conduits.
- devices are needed which offer durable and permanent occlusion of conduits with low rates of device collapse, compression, compaction or migration, and low rates of recanalization of the treated conduit segment.
- biological conduits includes arteries, veins, thoracic ducts, lymphatic ducts, pancreatic ducts, biliary ducts, fallopian tubes, bronchi, ureters, urethras, esophagus, duodenum, jejunum, ileum, colon, vas deferens, salivary ducts, parotid ducts, lactiferous ducts, Schlemm's canals, tear and nasolacrimal ducts, cerebral aqueducts, peripheral nerve sheaths, and any other tubular structure or channel in a human that conveys biological fluid and suspensions, solid or semi-solid biological materials, gas, or air.
- biological fluids solid or semi-solid biological materials, gas, or air
- examples of biological fluids, solid or semi-solid biological materials, gas, or air includes blood, lymph, cerebrospinal fluid, urine, bile, pancreatic juice, saliva, milk, tears, aqueous humor, eggs, semen, pulmonary secretions, food, water, feces, inspired air, or exhaled air.
- a biological space can mean a continuous area or expanse in a human patient, including a continuous area or expanse that is free, available, or unoccupied.
- detachable balloon medical devices that can be delivered through the lumen of an artery, vein, blood-containing structure, or biological conduit or space, wherein the balloon can be inflated to fill a void at the target location and then detached from the delivery device, catheter, or catheter assembly wherein the balloon remains in an expanded or partially expanded configuration without the need for a valve or other device to maintain the inflation pressure inside the balloon.
- the detachable balloon has acceptable biocompatibility, and optionally with a textured or micro textured surface to reduce the risk of balloon migration and to promote tissue incorporation into the balloon wall.
- metalized polymer balloons of such a medical device by applying metal to the surface of a polymer balloon by a mechanical process such wire wrapping; an electrochemical process such as electroplating, electroforming, or sputtering; or combinations thereof.
- fabricating medical devices comprising elongated or expandable bodies that can be delivered through the lumen of the second catheter of (first) medical devices comprising a detachable balloon and used to fill a void at the target location, either in an aneurysm, artery, vein, LAA, paravalvular leak path, blood-containing structure, biological conduit, biological space, or in the central void or internal volume of the detachable balloon.
- the present disclosure relates to medical devices comprising a detachable balloon and a catheter or catheter assembly, and the use of these medical devices for occluding, embolizing, sealing, or reducing the flow of blood or other biological fluids in saccular aneurysms, arteries, veins, left atrial appendages (LAAs), paravalvular leaks, other blood containing structures, biological conduits, or biological spaces.
- the detachable balloon of the detachable balloon catheter may comprise a polymer balloon, metal balloon, polymer-coated metal balloon, or metalized polymer balloon.
- the present disclosure also relates to medical devices comprising elongated or expandable bodies, and their use with medical devices comprising a detachable balloon and a catheter or catheter assembly, wherein one or more elongated or expandable bodies, or a solidifying fluid, can be passed through a catheter of the medical device comprising a detachable balloon and a catheter or catheter assembly and a portion of the elongated or expandable body can be placed adjacent to the expanded balloon, inside the central void of the expanded balloon, or both adjacent to the expanded balloon and inside the central void of the expanded balloon to maintain the size, shape, and position of the expanded balloon.
- the present disclosure relates to device components, devices, methods and systems for delivering and positioning various embodiments of the detachable balloon of the detachable balloon catheter, wherein the detachable balloons are dimensioned and configured to fill and/or seal at least a portion of the saccular aneurysm, artery, vein, LAA, paravalvular leak path, other blood-containing structure, biological conduit, or other biological space in which the detachable balloon remains in place in an expanded state.
- the present disclosure also relates to device components, devices, methods and systems for delivering and positioning various embodiments of the elongated bodies or expandable bodies after placement and expansion of the detachable balloon of the detachable balloon catheter.
- the elongated bodies or expandable bodies are dimensioned and configured to fill or seal at least a portion of a saccular aneurysm, artery, vein, LAA, paravalvular leak path, other blood-containing structure, biological conduit, other biological space, or the detachable balloon of the detachable balloon catheter, wherein the elongated bodies or expandable bodies remain in place in an elongated or expanded state.
- the present disclosure describes medical devices or device components of particular lengths to enable various described treatments.
- the present disclosure also describes devices or device components, including catheters, catheter assemblies, and detachable balloons, including detachable balloons comprising retention structures to enable various described treatments.
- Elongated bodies such as coils for vascular embolization
- vascular coil elongated bodies are highly flexible and trackable, and can be advanced through tortuous arteries and veins and into small and distal vessels, which allows for embolization of a wide range of blood-containing structures.
- these vascular coil elongated bodies present a porous barrier to the flow of blood, often resulting in slow or incomplete embolization.
- Expandable bodies such as vascular plugs, when constrained for passage through catheters, are generally much stiffer than vascular coils but likewise present a porous surface to the flow of blood.
- the present disclosure describes highly flexible medical devices that place a balloon at a target location that presents a solid surface to the flow of blood or biological fluid, followed by the placement of one or more highly flexible elongated bodies or expandable bodies, which provides support to the balloon and helps it maintain its size and shape by resisting collapse, compression, and compaction of the balloon and, in certain instances, also helps maintain the position of the balloon to reduce the risk of balloon migration.
- the present disclosure describes the use of a highly flexible catheter or catheter assembly (also called the "delivery catheter” or “first catheter”) to deliver a highly flexible detachable balloon, and then using that same highly flexible catheter or catheter assembly to deliver a highly flexible elongated or expandable body such that an assembly of an expanded balloon and one or more elongated or expandable bodies is created in vivo that is highly resistant to collapse, compression, compaction, or migration.
- a highly flexible catheter or catheter assembly also called the "delivery catheter” or “first catheter”
- the present disclosure also describes medical devices wherein the component of the detachable balloon catheter that incorporates a guidewire lumen (also called the “guidewire catheter” or “second catheter”) can be moved and used to direct the passage of elongated or expandable bodies to a variety of locations while the expanded balloon of the detachable balloon catheter remains fixed in position, enabling the second medical device to seal the detachable balloon, secure the location of the detachable balloon to reduce the risk of balloon migration, or maintain the expanded size and shape of the detachable balloon and reduce the risk of balloon collapse, compression, or compaction.
- a guidewire lumen also called the "guidewire catheter” or “second catheter”
- a detachable balloon catheter with a structure for guidewire insertion that can be moved independently of the detachable balloon and can also be used to deliver elongated or expandable bodies reduces the overall diameter or profile of the device, while improving device performance.
- a detachable balloon catheter with an assembly of at least two catheters, wherein one catheter is configured for guidewire insertion and can be moved independently of the detachable balloon and also used to deliver elongated or expandable bodies, and wherein another catheter is used to hold the detachable balloon to the catheter assembly also enables the use of a mechanical latch that can hold the detachable balloon to the catheter assembly.
- detachable balloon catheter that, when used with one or more elongated or expandable bodies creates a system that is low profile and highly flexible, provides immediate and complete occlusion of arteries, veins, and other blood-containing structures and other biological conduits, provides for simple, immediate mechanical detachment of the expanded, supported balloon from the catheter assembly, and results in a detachable, implantable balloon and coil assembly that is highly resistant to collapse, compression, compaction, or migration.
- Polymer balloons may comprise a single, continuous layer of polymer, except for openings in the proximal and distal ends. Polymer balloons may further comprise one or more non-metallic coatings, including coatings on the external surface.
- the surfaces of the polymer balloons may be modified to improve biocompatibility, to accelerate endothelialization of blood-contacting surfaces, to roughen the surface texture to reduce the risk of balloon migration after placement in vivo, to smooth the surface texture to reduce adherence of biomolecules or cells and to reduce tissue injury after placement in vivo, or to increase the strength of the bonds that form between the balloon and the surrounding tissue after placement in vivo. Surface modifications may include plasma etching, surface roughening or smoothing, changes in surface chemistry, attachment of molecules or biomolecules, or various combinations of these methods.
- Polymer balloons may comprise a proximal neck, a distal neck, or both a proximal and distal neck.
- Metal structures including tubular structures or segments, may be joined to the proximal neck, forming a proximal neck assembly.
- These metal structures may comprise a radiopaque metal that is visible during fluoroscopy, may be a portion of an assembly for attaching a polymer balloon to a catheter or catheter assembly, may be a portion of an assembly for detaching a polymer balloon from a catheter or catheter assembly, may help a guide a catheter, including a second catheter of the first medical device, to pass through the central void or internal volume of the balloon, or may help reduce leakage from the first lumen of the first medical device during inflation of the balloon.
- Metal structures, polymer structures, or metal and polymer structures, including tubular structures or segments, may be joined to the distal neck of polymer balloons, forming a proximal neck assembly.
- These metal, polymer, or metal and polymer structures may comprise a radiopaque metal that is visible during fluoroscopy, may be a portion of an assembly for attaching a polymer balloon to a catheter or catheter assembly, may be a portion of an assembly for detaching a polymer balloon from a catheter or catheter assembly, may help a guide a catheter, including a second catheter of the first medical device, to pass through the central void or internal volume of the balloon, or may help reduce leaking from the first lumen of the first medical device during inflation of the balloon.
- Metal structures, polymer structures, or metal and polymer structures, including tubular structures or segments, may be joined to the distal neck of polymer balloons, forming a distal neck assembly.
- These metal, polymer, or metal and polymer structures may comprise a radiopaque metal that is visible during fluoroscopy, may be a portion of an assembly for attaching a polymer balloon to a catheter or catheter assembly, may be a portion of an assembly for detaching a polymer balloon from a catheter or catheter assembly, may help a guide a catheter, including a second catheter of the first medical device, to pass through the central void or internal volume of the balloon, or may help reduce leakage from the first lumen of the first medical device during inflation of the balloon.
- Metal balloons may comprise a single, continuous layer of metal, except for openings in the proximal and distal ends.
- the surface of the metal balloons may be modified to improve biocompatibility, to accelerate endothelialization of blood- contacting surfaces, to roughen the surface texture to reduce the risk of balloon migration after placement in vivo, to smooth the surface texture to reduce adherence of
- Metal balloons may comprise a proximal neck, a distal neck, or both a proximal and distal neck.
- Metal structures, polymer structures, or metal and polymer structures, including tubular structures or segments, may be joined to the proximal neck, forming a proximal neck assembly.
- These metal, polymer, or metal and polymer structures may comprise a radiopaque metal that is visible during fluoroscopy, may be a portion of an assembly for attaching a polymer balloon to a catheter or catheter assembly, may be a portion of an assembly for detaching a polymer balloon from a catheter or catheter assembly, may help a guide a catheter, including a second catheter of the first medical device, to pass through the central void or internal volume of the balloon, or may help reduce leakage from the first lumen of the first medical device during inflation of the balloon.
- Metal structures, polymer structures, or metal and polymer structures, including tubular structures or segments, may be joined to the distal neck of metal balloons, forming a distal neck assembly.
- These metal, polymer, or metal and polymer structures may comprise a radiopaque metal that is visible during fluoroscopy, may be a portion of an assembly for attaching a polymer balloon to a catheter or catheter assembly, may be a portion of an assembly for detaching a polymer balloon from a catheter or catheter assembly, may help a guide a catheter, including a second catheter of the first medical device, to pass through the central void or internal volume of the balloon, or may help reduce leakage from the first lumen of the first medical device during inflation of the balloon.
- Polymer-coated metal balloons may comprise a single, continuous layer of metal, except for openings in the proximal and distal ends, and one or more non-metallic coatings, and further comprise one or more polymer coatings or layers on the internal surface, external surface, or internal and external surfaces.
- the surfaces of the polymer- coated metal balloons may be modified to improve biocompatibility, to accelerate endothelialization of blood-contacting surfaces, to roughen the surface texture to reduce the risk of balloon migration after placement in vivo, to smooth the surface texture to reduce adherence of biomolecules or cells, or to reduce tissue injury after placement in vivo, or to increase the strength of the bonds that form between the balloon and the surrounding tissue after placement in vivo.
- Surface modifications may include plasma etching, surface roughening or smoothing, changes in surface chemistry, attachment of molecules or biomolecules, or various combinations of these methods.
- Polymer-coated metal balloons may comprise a proximal neck, a distal neck, or both a proximal and distal neck.
- Metal structures, polymer structures, or metal and polymer structures, including tubular structures or segments, may be joined to the proximal neck, forming a proximal neck assembly.
- These metal, polymer, or metal and polymer structures may comprise a radiopaque metal that is visible during fluoroscopy, may be a portion of an assembly for attaching a polymer balloon to a catheter or catheter assembly, may be a portion of an assembly for detaching a polymer balloon from a catheter or catheter assembly, may help a guide a catheter, including a second catheter of the first medical device, to pass through the central void or internal volume of the balloon, or may help reduce leakage from the first lumen of the first medical device during inflation of the balloon.
- Metal structures, polymer structures, or metal and polymer structures, including tubular structures or segments, may be joined to the distal neck of polymer- coated metal balloons, forming a distal neck assembly.
- These metal, polymer, or metal and polymer structures may comprise a radiopaque metal that is visible during
- fluoroscopy may be a portion of an assembly for attaching a polymer balloon to a catheter or catheter assembly, may be a portion of an assembly for detaching a polymer balloon from a catheter or catheter assembly, may help a guide a catheter, including a second catheter of the first medical device, to pass through the central void or internal volume of the balloon, or may help reduce leakage from the first lumen of the first medical device during inflation of the balloon.
- Metalized polymer balloons may comprise a single, continuous layer of polymer, except for openings in the proximal and distal ends.
- Metalized polymer balloons may further comprise one or more metallic structures, layers, or coatings, including non- continuous metallic structures, layers, or coatings as well as continuous metallic structures, layers, or coatings.
- Metal may be applied to polymer balloons by sputter coating, vapor deposition, electroplating or electroforming, by applying metal wire or mesh to the surface of a polymer balloon, or by various combinations of these methods.
- the metal wire or mesh may be applied in a ring, coil, braid, woven, or straight configuration, or combinations thereof.
- Metallic structures, layers, or coatings may be present on the external surface, the internal surface, or both the external and internal surfaces.
- the surface of the metalized polymer balloons may be modified to improve biocompatibility, to accelerate endothelialization of blood-contacting surfaces, to roughen the surface texture to reduce the risk of balloon migration after placement in vivo, or to increase the strength of the bonds that form between the balloon and the surrounding tissue after placement in vivo, among other things.
- Surface modifications may include plasma etching, surface roughening or smoothing, changes in the surface chemistry, attachment of molecules or biomolecules, or various combinations of these methods.
- Metalized polymer balloons may comprise a proximal neck, a distal neck, or both a proximal and distal neck.
- Metal structures, polymer structures, or metal and polymer structures, including tubular structures or segments, may be joined to the proximal neck, forming a proximal neck assembly.
- These metal, polymer, or metal and polymer structures may comprise a radiopaque metal that is visible during fluoroscopy, may be a portion of an assembly for attaching a polymer balloon to a catheter or catheter assembly, may be a portion of an assembly for detaching a polymer balloon from a catheter or catheter assembly, may help a guide a catheter, including a second catheter of the first medical device, to pass through the central void or internal volume of the balloon, or may help reduce leakage from the first lumen of the first medical device during inflation of the balloon.
- Metal structures, polymer structures, or metal and polymer structures, including tubular structures or segments, may be joined to the distal neck of metalized polymer balloons, forming a distal neck assembly.
- These metal, polymer, or metal and polymer structures may comprise a radiopaque metal that is visible during fluoroscopy, may be a portion of an assembly for attaching a polymer balloon to a catheter or catheter assembly, may be a portion of an assembly for detaching a polymer balloon from a catheter or catheter assembly, may help a guide a catheter, including a second catheter of the first medical device, to pass through the central void or internal volume of the balloon, or may help reduce leakage from the first lumen of the first medical device during inflation of the balloon.
- the present disclosure presents devices, systems and methods to occlude, embolize, or reduce the flow of blood in saccular aneurysms wherein a detachable balloon is placed in the lumen of a saccular aneurysm and maintained there in an expanded configuration, and optionally one or more elongated or expandable bodies are placed adjacent to the expanded balloon, inside the central void of the expanded balloon, or both adjacent to the expanded balloon and inside the central void of the expanded balloon.
- Detachable polymer balloons, metal balloons, polymer-coated metal balloons, and metalized balloons are described, wherein the balloons are made of low compliance polymer materials such as polyethylene terephthalate (PET) and metals such as gold that can be pleated and folded to achieve a low profile, are highly flexible, expand at low pressures, and promote rapid endothelialization on blood-contacting surfaces and rapid tissue incorporation and anchoring to the surrounding aneurysm wall on non-blood contacting surfaces.
- PET polyethylene terephthalate
- metals such as gold that can be pleated and folded to achieve a low profile
- the external surface of polymer balloons, metal balloons, polymer- coated metal balloons, and metalized polymer balloons can be modified to promote attachment to the adjacent aneurysm wall and reduce the rate of balloon migration in vivo.
- Elongated bodies such as coils can be modified for use with polymer balloons, metal balloons, polymer-coated metal balloons, and metalized polymer balloons. These elongated bodies can be configured in a straight or mostly straight, soft, and flexible configuration, enabling the adjunctive use of one or a few long, straight or mostly straight coils to treat a wide range of aneurysm sizes and shapes with a relatively small number of balloon and coil sizes and shapes.
- a flexible, low profile catheter or catheter assembly is disclosed herein, which can be used to deliver both detachable balloons and coils to aneurysms.
- a catheter assembly comprises a second catheter that is configured to accept both guidewires and coils, wherein this second catheter can be moved forward or backward while the expanded detachable balloon remains fixed in position. This feature provides the benefits of over-the-wire delivery along with the ability to place coils precisely both adjacent to and inside expanded detachable balloons.
- the result is a detachable, implantable balloon and coil assembly that can immediately and completely occlude the neck and sac of aneurysms in vivo and can maintain that occlusion over time by resisting degradation, migration, collapse, compression, or compaction without the need for a higher pressure inside the balloon or a valve to maintain that pressure.
- a pleated and folded gold metal balloon is advanced over a guidewire into the sac of an aneurysm using an assembly of two catheters, a first catheter joined or operably coupled to the balloon and a second catheter configured for insertion of a guidewire and also for delivering elongated or expandable bodies.
- a fluid is injected under pressure from the hub of the first catheter, though a first lumen, and into the central void of the balloon, causing expansion of the balloon.
- the first catheter is then used to pull back the expanded balloon until it is pressed against the aneurysm neck.
- the second catheter is then advanced over the guidewire into the aneurysm lumen or sac, the guidewire is removed, and an elongated body of approximately 100 cm length (also called a "vascular coil") is advanced through the lumen of the second catheter and into the aneurysm sac behind the expanded balloon.
- an elongated body of approximately 100 cm length also called a "vascular coil”
- Some segments of the vascular coil contact the inner surface of the wall of the aneurysm and other segments of the vascular coil contact the outer surface of the wall of expanded balloon.
- Loops of the vascular coil exert a force on the wall of the expanded balloon in a direction towards the aneurysm neck to aid in sealing the aneurysm neck and to reduce the risk of migration or movement of the expanded balloon.
- the vascular coil is detached from its delivery system, the expanded balloon is detached from the first catheter, and the catheters along with the vascular coil delivery system are removed.
- Vascular coil detachment may occur by mechanical, electrolytic, or electrothermal means.
- the gold metal balloon is able to resist collapse, compression, or compaction without additional support materials placed inside the central void of the balloon.
- multiple elongated bodies, expandable bodies, or vascular coils may be placed into the aneurysm sac behind the expanded balloon anytime prior to detachment of the balloon from first catheter.
- a pleated and folded polymer balloon is advanced over a guidewire into the sac of an aneurysm using an assembly of two catheters, a first catheter joined or operably coupled to the balloon and a second catheter configured for insertion of a guidewire and also for delivering elongated or expandable bodies.
- a fluid is injected under pressure from the hub of the first catheter though the first lumen and into the central void of the balloon, causing expansion of the balloon.
- the first catheter is then used to pull back the expanded balloon until it is pressed against the aneurysm neck.
- the second catheter is then advanced over the guidewire into the aneurysm lumen or sac, the guidewire is removed, and the distal portion of an approximately 100 cm long vascular coil elongated body is advanced through the lumen of the second catheter and into the aneurysm sac behind the expanded balloon.
- Some segments of the distal portion of the vascular coil contact the inner surface of the wall of the aneurysm and other segments of the distal portion of the vascular coil contact the outer surface of the wall of expanded balloon.
- Loops of the vascular coil exert a force on the outer surface of the wall of the expanded balloon in a direction towards the aneurysm neck to aid in sealing the aneurysm neck and to reduce the risk of migration or movement of the expanded balloon.
- the second catheter is then pulled back until its tip is in the central void of the expanded balloon and the remaining proximal portion of the vascular coil is placed inside the central void of the expandable balloon. Some segments of the proximal portion of the vascular coil contact the inner surface of the wall of the expanded balloon. Loops of the vascular coil exert an outward force on the inner surface of the wall of the expanded balloon to help the expanded balloon resist collapse, compression, or compaction; to maintain closure of the aneurysm neck; and to reduce the risk of balloon movement or migration. After confirming occlusion of the aneurysm neck and sac, the vascular coil is detached from its delivery system, the expanded balloon is detached from the first catheter, and the catheters and the vascular coil delivery system is removed.
- Vascular coil detachment may occur by mechanical, electrolytic, or electrothermal means.
- one or more elongated bodies, expandable bodies, or vascular coils are placed in the aneurysm sac and one or more separate elongated bodies, expandable bodies, or vascular coils are placed in the expanded balloon.
- the balloon is a metalized polymer balloon wherein an external layer of gold or titanium is present on the external surface of the polymer balloon at a thickness of 1 micron or less. In these examples, the polymer balloon or metalized polymer balloon is unable to resist collapse, compression, or compaction without additional support materials placed inside the central void of the balloon.
- the physician concludes, prior to detachment of either, that the diameter of the balloon is too small and the length of the vascular coil is too short.
- the physician then removes the vascular coil from the patient, deflates the balloon by applying vacuum to the inflation port on the hub of the first catheter, and removes the balloon from the patient.
- the physician selects a balloon with a larger diameter and a vascular coil with a longer length, places those in the aneurysm according to the method previously described, verifies that the balloon diameter and the coil length are appropriate, detaches the vascular coil and expanded balloon, and removes the catheters and any elongated body delivery systems.
- the present disclosure presents devices, systems and methods to occlude, embolize, or reduce the flow of blood in arteries wherein a detachable balloon is placed in the lumen of an artery and maintained there in an expanded configuration.
- a detachable balloon is placed in the lumen of an artery and maintained there in an expanded configuration.
- one or more elongated or expandable bodies are placed adjacent to the expanded balloon, inside the central void of the expanded balloon, or both adjacent to the expanded balloon and inside the central void of the expanded balloon.
- Detachable polymer balloons, metal balloons, polymer-coated metal balloons, and metalized polymer balloons are described, wherein the balloons are made of low compliance polymer materials such as PET and metals such as gold that can be pleated and folded to achieve a low profile, are highly flexible, expand at low pressures, and promote rapid tissue incorporation and anchoring to the surrounding artery wall.
- the external surface of the polymer balloons, metal balloons, polymer-coated metal balloons, and metalized polymer balloons can be modified to promote attachment to the adjacent artery wall and reduce the rate of balloon migration in vivo.
- Elongated bodies such as coils can be modified for use with the detachable polymer balloons, metal balloons, polymer-coated metal balloons, and metalized polymer balloons. These elongated bodies can be configured in a straight or mostly straight, soft, and flexible configuration, enabling the adjunctive use of one or a few long, straight, or mostly straight coils to treat a wide range of artery sizes with a relatively small number of balloon and coil sizes.
- a flexible, low profile catheter or catheter assembly is disclosed herein, which can be used to deliver both detachable balloons and coils to the target arterial segments.
- Such a catheter assembly comprises a second catheter that is configured to accept both guidewires and coils, wherein this second catheter can be moved forward or backward while the expanded detachable balloon remains fixed in position.
- This feature provides the benefits of over-the-wire delivery along with the ability to place coils precisely both adjacent to and inside expanded detachable balloons. The result is a detachable, implantable balloon and coil assembly that can immediately and completely occlude arteries in vivo and can maintain that occlusion over time by resisting
- a pleated and folded gold metal balloon is advanced over a guidewire into a selected arterial segment using an assembly of two catheters, a first catheter joined or operably coupled to the balloon and a second catheter configured for insertion of a guidewire.
- a fluid is injected under pressure from the hub of the first catheter, though a first lumen, and into the central void of the balloon, causing expansion of the balloon.
- the expanded balloon is detached from the first catheter and the guidewire and catheters are removed from the patient. Detachment may occur by mechanical, electrolytic, or electrothermal means.
- the gold metal balloon is able to resist collapse, compression, or compaction without additional support materials placed inside the central void of the balloon.
- a pleated and folded polymer balloon is advanced over a guidewire into a selected arterial segment using an assembly of two catheters, a first catheter joined or operably coupled to the balloon and a second catheter configured for insertion of a guidewire and also for delivering elongated or expandable bodies.
- a fluid is injected under pressure from the hub of the first catheter though the first lumen and into the central void of the balloon, causing expansion of the balloon.
- the physician removes the guidewire and pulls the second catheter back until its tip is in the central void of the expanded balloon.
- the physician places a vascular coil elongated body through the lumen of the second catheter and into the central void of the expandable balloon. Some segments of the vascular coil contact the inner surface of the wall of the expanded balloon. Loops of the vascular coil exert an outward force on the inner surface of the wall of the expanded balloon to help the expanded balloon resist collapse, compression, or compaction; to maintain occlusion of the arterial segment; and to reduce the risk of balloon movement or migration.
- the vascular coil is detached from its delivery system, the expanded balloon is detached from the first catheter, and the catheters and vascular coil delivery system are removed. Detachment may occur by mechanical, electrolytic, or electrothermal means.
- the balloon comprises a distal neck assembly with an elastomeric or resilient valve that closes the distal opening in the balloon after retraction of the guidewire and second catheter.
- the valve may provide the primary means of attaching the balloon to the second catheter, the first catheter, or an assembly of the first and second catheters.
- the distal portion of an elongated body, expandable body, or vascular coil is placed in the lumen of the artery distal to the expanded polymer balloon and the proximal portion of the elongated body, expandable body or vascular coil is placed in the central void of the expanded balloon in order to close at least a portion of the distal opening of the balloon.
- the balloon is a metalized polymer balloon wherein an external layer of gold or titanium is present on the external surface of the polymer balloon at a thickness of 1 micron or less. In these examples, the polymer balloon or metalized polymer balloon is unable to resist collapse, compression, or compaction without additional support materials placed inside the central void of the balloon.
- the present disclosure presents devices, systems and methods to occlude, embolize, or reduce the flow of blood in veins wherein a detachable balloon is placed in the lumen of a vein and maintained there in an expanded configuration.
- a detachable balloon is placed in the lumen of a vein and maintained there in an expanded configuration.
- one or more elongated or expandable bodies are placed adjacent to the expanded balloon, inside the central void of the expanded balloon, or both adjacent to the expanded balloon and inside the central void of the expanded balloon.
- Detachable polymer balloons, metal balloons, polymer-coated metal balloons, and metalized polymer balloons are described, wherein the balloons are made of low compliance polymer materials such as PET and metals such as gold that can be pleated and folded to achieve a low profile, are highly flexible, expand at low pressures, and promote rapid tissue incorporation and anchoring to the surrounding vein wall.
- the external surface of the polymer balloons, metal balloons, polymer-coated metal balloons, and metalized polymer balloons can be modified to promote attachment to the adjacent vein wall and reduce the rate of balloon migration in vivo.
- Self-expanding structures can be added to the proximal or distal neck of the balloons wherein the self-expanding structures can make contact with wall of the adjacent vein segment, anchor the balloon to the vein wall, and reduce the risk of balloon migration.
- Elongated bodies such as coils can be modified for use with the detachable polymer balloons, metal balloons, polymer-coated metal balloons, and metalized polymer balloons. These elongated bodies can be configured in a straight, soft, and flexible configuration, enabling the adjunctive use of one or a few long, straight, or mostly straight coils to treat a wide range of vein sizes with a relatively small number of balloon and coil sizes.
- a flexible, low profile catheter or catheter assembly is disclosed herein, which can be used to deliver both detachable balloons and coils to the target venous segments.
- a catheter assembly comprises a second catheter that is configured to accept both guidewires and coils, wherein this shaft can be moved forward or backward while the expanded detachable balloon remains fixed in position. This feature provides the benefits of over-the-wire delivery along with the ability to place coils precisely both adjacent to and inside expanded detachable balloons.
- the result is a detachable, implantable balloon and coil assembly that can immediately and completely occlude veins in vivo, and can maintain that occlusion over time by resisting degradation, migration, collapse, compression, or compaction without the need for a higher pressure inside the balloon or a valve to maintain that pressure.
- a pleated and folded gold metal balloon is advanced over a guidewire into a selected venous segment using an assembly of three catheters: a first catheter joined or operably coupled to the balloon, a second catheter configured for insertion of a guidewire, and a third catheter configured to constrain a self-expanding retention structure joined to the distal neck or proximal neck of the balloon.
- the third catheter is retracted while the balloon remains in place, resulting in expansion of the self- expanding retention structure and engagement of a portion of the retention structure with the wall of the vein.
- a fluid is injected under pressure from the hub of the first catheter though a first lumen and into the central void of the balloon, causing expansion of the balloon.
- the expanded balloon is detached from the first catheter and the guidewire and catheters are removed. Detachment may occur by mechanical, electrolytic, or electrothermal means.
- the gold metal balloon is able to resist collapse, compression, or compaction without additional support materials placed inside the central void of the balloon.
- a pleated and folded polymer balloon is advanced over a guidewire into a selected venous segment using an assembly of three catheters: a first catheter joined or operably coupled to the balloon, a second catheter configured for insertion of a guidewire, and a third catheter configured to constrain a self-expanding retention structure joined to the distal neck or proximal neck of the balloon.
- the third catheter is retracted while the balloon remains in place, resulting in expansion of the self- expanding retention structure and engagement of a portion of the retention structure with the wall of the vein.
- a fluid is injected under pressure from the hub of the first catheter though a first lumen and into the central void of the balloon, causing expansion of the balloon.
- the physician After confirming correct placement of the balloon and appropriate occlusion of the selected venous segment, the physician removes the guidewire and pulls the second catheter back until its tip is in the central void of the expanded balloon. The physician then places a vascular coil elongated body through the lumen of the second catheter and into the central void of the expandable balloon. Some segments of the vascular coil contact the inner surface of the wall of the expanded balloon. Loops of the vascular coil exert an outward force on the inner surface of the wall of the expanded balloon to help the expanded balloon resist collapse, compression, or compaction; to maintain occlusion of the venous segment; and to reduce the risk of balloon movement or migration.
- the vascular coil is detached from its delivery system, the expanded balloon is detached from the first catheter, and the catheters and vascular coil delivery system are removed. Detachment may occur by mechanical, electrolytic, or electrothermal means.
- more than one elongated body, expandable body, or vascular coil are placed in the expanded balloon.
- the balloon comprises a distal neck assembly with an elastomeric or resilient valve that closes the distal opening in the balloon after retraction of the guidewire and second catheter.
- the valve may provide the primary means of attaching the balloon to the second catheter, the first catheter, or an assembly of the first and second catheters.
- the distal portion of an elongated body, expandable body, or vascular coil is placed in the lumen of the vein distal to the expanded balloon and the proximal portion of the elongated body, expandable body or vascular coil is placed in the central void of the expanded balloon in order to close at least a portion of the distal opening of the balloon.
- the retention structure is joined to a proximal neck of the balloon, while in other examples the retention structure is joined to a distal neck of the balloon.
- the balloon is a metalized polymer balloon wherein an external layer of gold or titanium is present on the external surface of the polymer balloon at a thickness of 1 micron or less. In these examples, the polymer balloon or metalized polymer balloon is unable to resist collapse, compression, or compaction without additional support materials placed inside the central void of the balloon.
- the present disclosure presents devices, systems and methods to occlude, embolize, or reduce the flow of blood in a LAA wherein a detachable balloon is placed in the lumen of a LAA and maintained there in an expanded configuration.
- a detachable balloon is placed in the lumen of a LAA and maintained there in an expanded configuration.
- one or more elongated or expandable bodies are placed adjacent to the expanded balloon, inside the central void of the expanded balloon, or both adjacent to the expanded balloon and inside the central void of the expanded balloon.
- Detachable polymer balloons, metal balloons, polymer-coated metal balloons, and metalized polymer balloons are described, wherein the balloons are made of low compliance polymer materials such as PET and metals such as gold that can be pleated and folded to achieve a low profile, are highly flexible, expand at low pressures, and promote rapid tissue incorporation and anchoring to the surrounding LAA wall.
- the external surface of the polymer balloons, metal balloons, polymer-coated metal balloons, and metalized polymer balloons can be modified to promote attachment to the adjacent LAA wall and reduce the rate of balloon migration in vivo.
- Elongated bodies such as coils can be modified for use with the detachable polymer balloons, metal balloons, polymer-coated metal balloons, and metalized polymer balloons. These elongated bodies can be configured in a straight or mostly straight, soft, and flexible configuration, enabling the adjunctive use of one or a few long, straight or mostly straight coils to treat a range of LAA sizes with a relatively small number of balloon and coil sizes.
- a flexible, low profile catheter or catheter assembly is disclosed herein, which can be used to deliver both detachable balloons and coils to the LAA.
- a catheter assembly comprises a second catheter that is configured to accept both guidewires and coils, wherein this second catheter can be moved forward or backward while the expanded detachable balloon remains fixed in position, thereby providing the benefits of over-the-wire delivery along with the ability to place coils precisely both adjacent to and inside expanded detachable balloons.
- the result is a detachable, implantable balloon and coil assembly that can immediately and completely occlude LAAs in vivo and can maintain that occlusion over time by resisting degradation, migration, collapse, compression without the need for a higher pressure inside the balloon or a valve to maintain that pressure.
- a pleated and folded gold metal balloon is advanced over a guidewire into a LAA using an assembly of three catheters: a first catheter joined or operably coupled to the balloon, a second catheter configured for insertion of a guidewire, and a third catheter configured to constrain a self-expanding retention structure joined to the distal neck or proximal neck of the balloon.
- the third catheter is retracted while the balloon remains in place, resulting in expansion of the self-expanding retention structure and engagement of a portion of the retention structure with the wall of the LAA.
- a fluid is injected under pressure from the hub of the first catheter though a first lumen and into the central void of the balloon, causing expansion of the balloon.
- the expanded balloon is detached from the first catheter and the guidewire and catheters are removed. Detachment may occur by mechanical, electrolytic, or electrothermal means.
- the gold metal balloon is able to resist collapse, compression, or compaction without additional support materials placed inside the central void of the balloon.
- a pleated and folded polymer balloon is advanced over a guidewire into a LAA using an assembly of three catheters: a first catheter joined or operably coupled to the balloon, a second catheter configured for insertion of a guidewire, and a third catheter configured to constrain a self-expanding retention structure joined to the distal neck of the balloon.
- the third catheter is retracted while the balloon remains in place, resulting in expansion of the self-expanding retention structure joined to the balloon and engagement of a portion of the retention structure with the wall of the LAA.
- a fluid is injected under pressure from the hub of the first catheter though a first lumen and into the central void of the balloon, causing expansion of the balloon.
- the physician After confirming correct placement of the balloon and appropriate occlusion of the LAA, the physician removes the guidewire and pulls the second catheter back until its tip is in the central void of the expanded balloon. The physician then places a vascular coil elongated body through the lumen of the second catheter and into the central void of the expandable balloon. Some segments of the vascular coil contact the inner surface of the wall of the expanded balloon. Loops of the vascular coil exert an outward force on the inner surface of the wall of the expanded balloon to help the expanded balloon resist collapse, compression, or compaction; to maintain occlusion of the LAA; and to reduce the risk of balloon movement or migration. After confirming occlusion of the LAA, the vascular coil is detached from its delivery system, the expanded balloon is detached from the first catheter, and the catheters and vascular coil delivery system are removed.
- Detachment may occur by mechanical, electrolytic, or electrothermal means.
- more than one elongated body, expandable body or vascular coil are placed in the expanded balloon.
- the balloon is a metalized polymer balloon wherein an external layer of gold or titanium is present on the external surface of the polymer balloon at a thickness of 1 micron or less. In these examples, the polymer balloon or metalized polymer balloon is unable to resist collapse, compression, or compaction without additional support materials placed inside the central void of the balloon.
- the present disclosure presents devices, systems and methods to occlude, embolize, or reduce the flow of blood in paravalvular leak paths wherein a detachable balloon is placed in the lumen of a paravalvular leak path and maintained there in an expanded configuration.
- a detachable balloon is placed in the lumen of a paravalvular leak path and maintained there in an expanded configuration.
- one or more elongated or expandable bodies are placed adjacent to the expanded balloon, inside the central void of the expanded balloon, or both adjacent to the expanded balloon and inside the central void of the expanded balloon.
- Detachable polymer balloons, metal balloons, polymer-coated metal balloons, and metalized polymer balloons are described, wherein the balloons are made of low compliance polymer materials such as PET and metals such as gold that can be pleated and folded to achieve a low profile, are highly flexible, expand at low pressures, and promote rapid tissue incorporation and anchoring to the surrounding artery wall.
- the external surface of the polymer balloons, metal balloons, polymer-coated metal balloons, and metalized polymer balloons can be modified to promote attachment to the adjacent tissue and reduce the rate of balloon migration in vivo.
- Elongated bodies such as coils can be modified for use with the detachable polymer balloons, metal balloons, polymer- coated metal balloons, and metalized polymer balloons.
- These elongated bodies can be configured in a straight or mostly straight, soft, and flexible configuration, enabling the adjunctive use of one or a few long, straight or mostly straight coils to treat a wide range of artery sizes with a relatively small number of balloon and coil sizes.
- a flexible, low profile catheter or catheter assembly is disclosed herein, which can be used to deliver both detachable balloons and coils to the target paravalvular leak paths.
- a catheter assembly comprises a second catheter that is configured to accept both guidewires and coils, wherein this second catheter can be moved forward or backward while the expanded detachable balloon remains fixed in position. This feature provides the benefits of over-the-wire delivery along with the ability to place coils precisely both adjacent to and inside expanded detachable balloons.
- the result is a detachable, implantable balloon and coil assembly that can immediately and completely occlude paravalvular leak paths in vivo and can maintain that occlusion over time by resisting degradation, migration, collapse, compression, or compaction without the need for a higher pressure inside the balloon or a valve to maintain that pressure.
- a detachable balloon catheter comprising a gold metal balloon, a first catheter joined or operably coupled to the balloon, and a second catheter configured for insertion of a guidewire is advanced over a guidewire until a pleated and folded gold metal balloon of the appropriate length is placed so that the distal portion of the balloon is distal to the paravalvular leak path and the proximal portion of the balloon is proximal to the paravalvular leak path.
- a fluid is injected under pressure from the hub of the first catheter though the first lumen and into the central void of the balloon, causing expansion of the balloon.
- the expanded balloon is detached from the first catheter and the guidewire and catheters are removed from the patient. Detachment may occur by mechanical, electrolytic, or electrothermal means.
- the gold metal balloon is able to resist collapse, compression, or compaction without additional support materials placed inside the central void of the balloon.
- a detachable balloon catheter comprising a polymer balloon, a first catheter joined or operably coupled to the balloon, and a second catheter configured for insertion of a guidewire and also for delivering elongated or expandable bodies is advanced over a guidewire until a pleated and folded polymer balloon of the appropriate length is placed so that the distal portion of the balloon is distal to the paravalvular leak path and the proximal portion of the balloon is proximal to the paravalvular leak path.
- a fluid is injected under pressure from the hub of the first catheter though the first lumen and into the central void of the balloon, causing expansion of the balloon.
- the physician After confirming correct placement of the balloon and appropriate occlusion of the paravalvular leak path, the physician removes the guidewire, and pulls the second catheter back until its tip is in the central void of the expanded balloon. The physician then places a vascular coil elongated body through the lumen of the second catheter and into the central void of the expandable balloon, wherein some portions of the proximal portion of the vascular coil contact the inner surface of the wall of the expanded balloon. Loops of the vascular coil exert an outward force on the inner surface of the wall of the expanded balloon to help the expanded balloon resist collapse, compression, or compaction; to maintain occlusion of the paravalvular leak path; and to reduce the risk of balloon movement or migration.
- the vascular coil is detached from its delivery system and the expanded balloon is detached from the first catheter and the catheters and any vascular coil delivery systems are removed. Detachment could occur by mechanical, electrolytic, or electrothermal means.
- more than one elongated body, expandable body or vascular coil are placed in the expanded balloon.
- the distal portion of an elongated body, expandable body, or vascular coil is placed in the paravalvular leak path distal to the expanded polymer balloon and the proximal portion of the elongated body, expandable body or vascular coil is placed in the central void of the expanded balloon in order to close at least a portion of the distal opening of the balloon.
- the balloon comprises a distal neck assembly with an elastomeric or resilient valve that closes the distal opening in the balloon after retraction of the second catheter.
- the balloon is a metalized polymer balloon wherein an external layer of gold or titanium is present on the external surface of the polymer balloon at a thickness of 1 micron or less.
- the polymer balloon or metalized polymer balloon is unable to resist collapse, compression, or compaction without additional support materials placed inside the central void of the balloon.
- the present disclosure presents devices, systems and methods to occlude, embolize, or reduce the flow of biological fluid or material in biological conduits wherein a detachable balloon is placed in the lumen of a biological conduit and maintained there in an expanded configuration, and optionally one or more elongated or expandable bodies are placed adjacent to the expanded balloon, inside the central void of the expanded balloon, or both adjacent to the expanded balloon and inside the central void of the expanded balloon.
- Detachable polymer balloons, metal balloons, polymer-coated metal balloons, and metalized polymer balloons are described, wherein the balloons are made of low compliance polymer materials such as PET and metals such as gold that can be pleated and folded down to a low profile, are highly flexible, expand at low pressures, and promote rapid tissue incorporation and anchoring to the surrounding biological conduit wall.
- the external surface of the polymer balloons, metal balloons, polymer- coated metal balloons, and metalized polymer balloons can be modified to promote attachment to the adjacent conduit wall and reduce the rate of balloon migration in vivo.
- Elongated bodies such as coils can be modified for use with the detachable polymer balloons, metal balloons, polymer-coated metal balloons, and metalized polymer balloons that are disclosed herein. These elongated bodies can be configured in a straight, soft and flexible configuration, enabling the adjunctive use of one or a few long, straight or mostly straight coils to treat a wide range of conduit sizes with a relatively small number of balloon and coil sizes.
- a flexible, low profile catheter or catheter assembly is disclosed herein, which can be used to deliver both detachable balloons and coils to the target biological conduit segments, such assembly comprising a shaft that is configured to accept both guidewires and coils, wherein this shaft can be moved forward or backward while the expanded detachable balloon remains fixed in position.
- This feature provides the benefits of over-the-wire delivery along with the ability to place coils precisely both adjacent to, and inside expanded detachable balloons.
- the result is a detachable, implantable balloon and coil that can immediately and completely occlude biological conduits in vivo and can maintain that occlusion over time by resisting degradation, migration, collapse, compression, or compaction without the need for a higher pressure inside the balloon or a valve to maintain that pressure.
- a pleated and folded gold metal balloon is advanced over a guidewire into a selected biological conduit segment using an assembly of three catheters, a first catheter joined or operably coupled to the balloon, a second catheter configured for insertion of a guidewire, and a third catheter configured to constrain a self- expanding retention structure joined to the distal neck or proximal neck of the balloon.
- the third catheter is retracted while the balloon remains in place, resulting in expansion of the self-expanding retention structure joined to the balloon and engagement of a portion of the retention structure with the wall of the biological conduit.
- a fluid is injected under pressure from the hub of the first catheter, though a first lumen, and into the central void of the balloon, causing expansion of the balloon.
- the expanded balloon is detached from the first catheter and the guidewire, and catheters are removed. Detachment may occur by mechanical, electrolytic, or electrothermal means.
- the gold metal balloon is able to resist collapse, compression, or compaction without additional support materials placed inside the central void of the balloon.
- a pleated and folded polymer balloon is advanced over a guidewire into a selected biological conduit segment using an assembly of three catheters, a first catheter joined or operably coupled to the balloon, a second catheter configured for insertion of a guidewire, and a third catheter configured to constrain a self- expanding retention structure joined to the distal neck or proximal neck of the balloon.
- the third catheter is retracted while the balloon remains in place, resulting in expansion of the self-expanding retention structure joined to the balloon and engagement of a portion of the retention structure with the wall of the biological conduit.
- a fluid is injected under pressure from the hub of the first catheter, though a first lumen, and into the central void of the balloon, causing expansion of the balloon.
- the physician After confirming correct placement of the balloon and appropriate occlusion of the selected biological conduit segment, the physician removes the guidewire and pulls the second catheter back until its tip is in the central void of the expanded balloon. The physician then places a vascular coil elongated body through the lumen of the second catheter and into the central void of the expandable balloon, wherein some segments of the proximal portion of the vascular coil contact the inner surface of the wall of the expanded balloon. Loops of the vascular coil exert an outward force on the inner surface of the wall of the expanded balloon to help the expanded balloon resist collapse, compression, or compaction; to maintain occlusion of the segment of biological conduit; and to reduce the risk of balloon movement or migration.
- the vascular coil is detached from its delivery system and the expanded balloon is detached from the first catheter and the catheters and vascular coil delivery system is removed. Detachment may occur by mechanical, electrolytic, or electrothermal means. In some examples, more than one elongated body, expandable body or vascular coil are placed in the expanded balloon.
- more than one elongated body, expandable body or vascular coil are placed in the expanded balloon.
- the distal portion of an elongated body, expandable body, or vascular coil is placed in the lumen of the biological conduit distal to the expanded balloon and the proximal portion of the elongated body, expandable body or vascular coil is placed in the central void of the expanded balloon in order to close at least a portion of the distal opening of the balloon.
- the balloon comprises a distal neck assembly with an elastomeric or resilient valve that closes the distal opening in the balloon after retraction of the second catheter.
- the retention structure is joined to a proximal neck of a balloon, while in other examples the retention structure is joined to a distal neck of a balloon.
- the balloon is a metalized polymer balloon wherein an external layer of gold or titanium is present on the external surface of the polymer balloon at a thickness of 1 micron or less. In these examples, the polymer balloon or metalized polymer balloon is unable to resist collapse, compression, or compaction without additional support materials placed inside the central void of the balloon.
- the present disclosure also relates to manufacturing detachable polymer balloons, detachable metal balloons, detachable polymer-coated metal balloons
- Methods of applying one or more metals to the surface of a balloon comprising or substantially comprising a polymer such as PET, polyamide (nylon), or polyether block amide (Pebax) may include a mechanical process, such wrapping of metal in the form of wire coils or other patterns; an electrochemical process such as electroplating, electroforming, or sputtering; or various combinations of mechanical or electrochemical processes.
- FIGS. 1 A-B are planar views of one embodiment of a balloon having both proximal and distal necks with its overall geometric dimensions defined.
- FIGS. 2A-D are tables describing ranges of values for the overall geometric dimensions of the embodiment of a balloon shown in FIG. 1.
- FIGS. 3 A-B are planar views of another embodiment of a balloon having both proximal and distal necks with its overall geometric dimensions defined.
- FIGS. 4A-D are tables describing ranges of values for the overall geometric dimensions of the embodiment of a balloon shown in FIG. 3.
- FIG. 5A is a cross-sectional view of the proximal portion of the embodiment of a balloon shown in FIG. 1 with its geometric dimensions defined.
- FIG. 5B is a cross-sectional view of the proximal portion of the embodiment of a balloon shown in FIG. 3 with its geometric dimensions defined.
- FIGS. 6A-B are tables describing ranges of values for the proximal geometric dimensions of the embodiment of a balloon shown in FIG. 5A.
- FIGS. 6C-D are tables describing ranges of values for the proximal geometric dimensions of the embodiment of a balloon shown in FIG. 5B.
- FIG. 7 provides cross-sectional views of a portion of the exterior wall of a metal, metalized, polymer, or hybrid balloon showing seven embodiments of layering.
- FIGS. 8A-J are planar views of embodiments of a balloon having the shape of the embodiment shown in FIG. 1 incorporating the various layer types defined in FIG. 7 in various regions of the balloon.
- FIGS. 9A-L are planar views of embodiments of a balloon having the shape of the embodiment shown in FIG. 3 incorporating the various layer types defined in FIG. 7 in various regions of the balloon.
- FIGS. lOA-C are cross-sectional views of a portion of the exterior wall of various embodiments of a balloon incorporating single or multiple layers and a smooth or textured outer surface.
- FIG. 10D is a scanning electron micrograph showing the textured outer surface of an electroformed gold metal balloon.
- FIGS. 11 A-H are partial cross-sectional views of balloons having the shape of the embodiment shown in FIG. 3 incorporating telescoping structures within their necks according to eight embodiments.
- FIG. 12 provides cross-sectional views of a balloon having the shape of the embodiment shown in FIG. 3 incorporating telescoping structures within both its proximal and distal necks, which shows its ability to trap air bubbles while in four distinct orientations.
- FIGS. 13A-D are planar views showing one embodiment of a detachable balloon delivery system comprising a guidewire and three catheters, including details of the proximal configuration and purpose of each catheter.
- FIGS. 14A-C are planar and cross-sectional views showing proximal hub configurations of one embodiment of a detachable balloon delivery system before and after unlocking & retracting the second catheter from the first catheter.
- FIGS. 15A-C are planar and cross-sectional views showing proximal hub configurations of one embodiment of a detachable balloon delivery system before and after unlocking & retracting the second catheter from the first catheter and the first catheter from the third catheter.
- FIGS. 16A-B are planar and cross-sectional views showing one embodiment of a detachable balloon delivery system comprising a guidewire, three catheters, and three lumens, with the guidewire inserted.
- FIGS. 16C-D are planar and cross-sectional views showing one embodiment of a detachable balloon delivery system comprising a guidewire, three catheters, and three lumens, with the guidewire retracted.
- FIGS. 17A-C are partial cross-sectional views showing the operation of a mechanical latch attachment system with the guidewire previously retracted, according to one embodiment.
- FIGS. 18A-D are partial cross-sectional views showing the operation of a mechanical latch attachment system with the guidewire remaining inserted, according to one embodiment.
- FIGS. 19A-G are planar views showing a first sequence of operation of a mechanical latch attachment system according to one embodiment.
- FIGS. 20A-E are cross-sectional detail views showing a first sequence of operation of a mechanical latch attachment system according to one embodiment.
- FIGS. 21A-E are cross-sectional detail views showing a second sequence of operation of a mechanical latch attachment system according to one embodiment.
- FIGS. 22A-I are planar views showing a third sequence of operation of a mechanical latch attachment system according to one embodiment.
- FIGS. 23 A-H are cross-sectional detail views showing a third sequence of operation of a mechanical latch attachment system according to one embodiment.
- FIGS. 24A-I are planar views showing a fourth sequence of operation of a mechanical latch attachment system according to one embodiment.
- FIGS. 25A-I are cross-sectional detail views showing a fourth sequence of operation of a mechanical latch attachment system according to one embodiment.
- FIGS. 26A-F are planar, perspective, cross-sectional, and detail views of the male tubular structure of a mechanical latch attachment system according to one embodiment, with its overall geometric dimensions defined.
- FIG. 27 is a table describing ranges of values for the geometric dimensions of the embodiment of the male tubular structure of a mechanical latch attachment system shown in FIG. 26.
- FIGS. 28A-G are planar, perspective, and cross-sectional views of the female tubular structure of a mechanical latch attachment system according to one embodiment, with its overall geometric dimensions defined.
- FIG. 29 is a table of describing ranges of values for the geometric dimensions of the embodiment of the female tubular structure of a mechanical latch attachment system shown in FIG. 28.
- FIGS. 30A-D are planar partial cross-sectional views showing the operation of an elastomeric tubular structure attachment system according to a first embodiment in which the elastomeric tubular structure is bonded within the balloon proximal neck and in frictional contact with the outside of the first catheter.
- FIGS. 31 A-D are planar partial cross-sectional views showing the operation of an elastomeric tubular structure attachment system according to a second embodiment in which the elastomeric tubular structure is bonded to the outside of the balloon proximal neck and in frictional contact with the outside of the first catheter.
- FIGS. 32A-D are planar partial cross-sectional views showing the operation of an elastomeric tubular structure attachment system according to a third embodiment in which the elastomeric tubular structure is bonded to the outside of the first catheter and in frictional contact with the outside of the balloon proximal neck.
- FIGS. 33A-B are cross-sectional views of the proximal portion of the embodiment of the balloon shown in FIG. 5 A showing the operation of an elastomeric tubular structure attachment system according to the embodiment shown in FIG. 30.
- FIGS. 34A-B are cross-sectional views of the proximal portion of the embodiment of the balloon shown in FIG. 5 A showing the operation of an elastomeric tubular structure attachment system according to the embodiment shown in FIG. 31.
- FIGS. 35A-B are cross-sectional views of the proximal portion of the embodiment of the balloon shown in FIG. 5 A showing the operation of an elastomeric tubular structure attachment system according to the embodiment shown in FIG. 32.
- FIGS. 36A-F are planar views showing a first sequence of operation of an elastomeric tubular structure attachment system according to the embodiment shown in FIG. 30.
- FIGS. 37A-E are cross-sectional detail views showing a first sequence of operation of an elastomeric tubular structure attachment system according to the embodiment shown in FIG. 30.
- FIGS. 38A-J are planar partial cross-sectional views showing a second sequence of operation of an elastomeric tubular structure attachment system according to the embodiment shown in FIG. 30.
- FIGS. 39A-H are cross-sectional detail views showing a second sequence of operation of an elastomeric tubular structure attachment system according to the embodiment shown in FIG. 30.
- FIGS. 40A-K are planar partial cross-sectional views showing a third sequence of operation of an elastomeric tubular structure attachment system according to the embodiment shown in FIG. 30.
- FIGS. 41 A-H are cross-sectional detail views showing a third sequence of operation of an elastomeric tubular structure attachment system according to the embodiment shown in FIG. 30.
- FIGS. 42A-C show planar and cross-sectional views of an elastomeric or resilient tubular structure of a friction fit attachment system according to one embodiment, with its geometric dimensions defined.
- FIG. 43 is a table describing ranges of values for the geometric dimensions of the embodiment of the elastomeric or resilient tubular structure of a friction fit attachment system shown in FIG. 42.
- FIGS. 44A-B are cross-sectional views showing the operation of a valve assembly within a distal nose cone according to one embodiment in which retraction of the second catheter causes the valve to close, preventing fluid flow through the distal neck of the balloon.
- FIGS. 45A-F are planar views showing a first sequence of operation of a friction fit attachment system comprising an elastomeric or resilient valve and an elastomeric or resilient tubular structure according to the embodiments shown in FIGS. 30 and 44.
- FIGS. 46A-E are cross-sectional detail views showing a first sequence of operation of a friction fit attachment system comprising an elastomeric or resilient valve and an elastomeric or resilient tubular structure according to the embodiments shown in FIGS. 30 and 44.
- FIGS. 47A-J are planar views showing a second sequence of operation of a friction fit attachment system comprising an elastomeric or resilient valve and an elastomeric or resilient tubular structure according to the embodiments shown in FIGS. 30 and 44.
- FIGS. 48A-I are cross-sectional detail views showing a second sequence of operation of a friction fit attachment system comprising an elastomeric or resilient valve and an elastomeric or resilient tubular structure according to the embodiments shown in FIGS. 30 and 44.
- FIGS. 49A-D are planar, cross-sectional, and perspective views of a distal nose cone incorporating a valve assembly according to one embodiment.
- FIG. 50 is a cross-sectional view of the distal valve assembly shown in FIGS. 49A-D, with its overall geometric dimensions defined.
- FIG. 51 is a table describing ranges of values for the geometric dimensions of the distal valve assembly shown in FIG. 50.
- FIGS. 52A-C are cross-sectional views of embodiments of a balloon with various components attached to its proximal and distal necks.
- FIGS. 53A-C are planar partial cross-sectional views showing the operation of an electrolytic detachment system according to a first embodiment in which the tubular structure sensitive to electrolysis serving as an anode is bonded within both the balloon proximal neck and the first catheter.
- FIGS. 54A-C are planar partial cross-sectional views showing the operation of an electrolytic detachment system according to a second embodiment in which the tubular structure sensitive to electrolysis serving as an anode is bonded to the outside of both the balloon proximal neck and the first catheter.
- FIGS. 55A-E show cross-sectional and detail cross-sectional views of a tubular structure sensitive to electrolysis which serves as the anode of an electrolytic detachment system according to one embodiment, with its overall geometric dimensions defined.
- FIG. 56 is a table describing ranges of values for the geometric dimensions of the embodiment of the anode shown in FIG. 55.
- FIGS. 57A-D show planar, cross-sectional, detail cross-sectional, and perspective views of the anode shown in FIG. 55.
- FIGS. 58A-E are planar views showing a first sequence of operation of an electrolytic detachment system according to the embodiment shown in FIGS. 55 and 57.
- FIGS. 59A-E are cross-sectional detail views showing a first sequence of operation of an electrolytic detachment system according to the embodiment shown in FIGS. 55 and 57.
- FIGS. 60A-I are planar views showing a second sequence of operation of an electrolytic detachment system according to the embodiment shown in FIGS. 55 and 57.
- FIGS. 61A-H are cross-sectional detail views showing a second sequence of operation of an electrolytic detachment system according to the embodiment shown in FIGS. 55 and 57.
- FIGS. 62A-I are planar views showing a third sequence of operation of an electrolytic detachment system according to the embodiment shown in FIGS. 55 and 57.
- FIGS. 63 A-I are cross-sectional detail views showing a third sequence of operation of an electrolytic detachment system according to the embodiment shown in FIGS. 55 and 57.
- FIGS. 64A-D are planar partial cross-sectional views showing the operation of an electrothermal detachment system according to a first embodiment in which a heat sensitive tubular structure is bonded within both the balloon proximal neck and the first catheter.
- FIGS. 65A-D show cross-sectional and detail cross-sectional views of a heat sensitive tubular structure used in an electrothermal detachment system according to the embodiment shown in FIG. 64, with its overall geometric dimensions defined.
- FIG. 66 is a table describing ranges of values for the geometric dimensions of the embodiment of the heat sensitive tubular structure shown in FIG. 65.
- FIGS. 67A-D are planar partial cross-sectional views showing the operation of an electrothermal detachment system according to a second embodiment in which the distal end of the first catheter is heat sensitive.
- FIGS. 68A-D show cross-sectional and detail cross-sectional views of a heat sensitive distal end of the first catheter used in an electrothermal detachment system according to the embodiment shown in FIG. 67, with its overall geometric dimensions defined.
- FIG. 69 is a table describing ranges of values for the geometric dimensions of the embodiment of the heat sensitive distal end of the first catheter shown in FIG. 68.
- FIGS. 70A-D are planar partial cross-sectional views showing the operation of an electrothermal detachment system according to a third embodiment in which a heat sensitive material bonds the first catheter to a telescoping structure within the proximal balloon neck.
- FIGS. 71A-C show cross-sectional and detail cross-sectional views of a heat sensitive bond used in an electrothermal detachment system according to the embodiment shown in FIG. 70, with its overall geometric dimensions defined.
- FIG. 72 is a table describing ranges of values for the geometric dimensions of the heat sensitive bond shown in FIG. 71.
- FIGS. 73A-F are planar views showing a first sequence of operation of an electrothermal detachment system according to the embodiment shown in FIGS. 64 and 65.
- FIGS. 74A-E are cross-sectional detail views showing a first sequence of operation of an electrothermal detachment system according to the embodiment shown in FIGS. 64 and 65.
- FIGS. 75A-I are planar views showing a second sequence of operation of an electrothermal detachment system according to the embodiment shown in FIGS. 64 and 65.
- FIGS. 76A-K are cross-sectional detail views showing a second sequence of operation of an electrothermal detachment system according to the embodiment shown in FIGS. 64 and 65.
- FIGS. 77A-I are planar views showing a third sequence of operation of an electrothermal detachment system according to the embodiment shown in FIGS. 64 and 65.
- FIGS. 78A-K are cross-sectional detail views showing a third sequence of operation of an electrothermal detachment system according to the embodiment shown in FIGS. 64 and 65.
- FIGS. 79A-B are partial cross-sectional views of balloons equipped with two embodiments of expandable retention structures.
- FIGS. 80A-F are planar views showing a first sequence of operation of a detachable balloon catheter incorporating an expandable retention structure affixed to the distal neck of the balloon and a mechanical latch attachment system according to one embodiment.
- FIGS. 81A-I are planar views showing a second sequence of operation of a detachable balloon catheter incorporating an expandable retention structure affixed to the distal neck of the balloon and a mechanical latch attachment system according to one embodiment.
- FIGS. 82A-I are planar views showing a third sequence of operation of a detachable balloon catheter incorporating an expandable retention structure affixed to the distal neck of the balloon and a mechanical latch attachment system according to one embodiment.
- FIGS. 83A-D are planar, cross-sectional, and perspective views showing the sequence of pleating and folding a balloon according to one embodiment.
- FIGS. 84A-B are cross-sectional views showing a pleated balloon according to embodiments using three or five pleats with certain geometric dimensions defined.
- FIG. 85 is a table describing ranges of values for the dimensions of balloons and their associated pleat designs including the embodiments shown in FIG. 84.
- FIG. 86 is a schematic of a second catheter and second medical device serving as a coil delivery system according to one embodiment with overall geometric dimensions defined.
- FIG. 87 is a table describing ranges of values for dimensions of the second catheter and second medical device serving as a coil delivery system shown in FIG. 86 when based on a 0.014" guidewire platform.
- FIG. 88 is a table describing ranges of values for dimensions of the second catheter and second medical device serving as a coil delivery system shown in FIG. 86 when based on a 0.018" guidewire platform.
- FIG. 89 is a table describing ranges of values for dimensions of the second catheter and second medical device serving as a coil delivery system shown in FIG. 86 when based on a 0.035 / 0.038" guidewire platform.
- FIG. 90 is a table describing ranges of values for length dimensions of the second catheter and second medical device serving as a coil delivery system shown in FIG. 86 for three common guidewire platforms.
- FIG. 91 is a table describing ranges of values for diameter dimensions of the second catheter and second medical device serving as a coil delivery system shown in FIG. 86 for three common guidewire platforms.
- FIGS. 92A-C are cross-sectional views of a terminal bifurcation aneurysm according to one embodiment with its overall geometric dimensions defined.
- FIGS. 93A-M are cross-sectional views of a terminal bifurcation aneurysm showing a sequence of treatment using a detachable balloon catheter according to one embodiment.
- FIGS. 94A-M are cross-sectional views of a terminal bifurcation aneurysm, whose sac has a smaller daughter aneurysm, showing a sequence of treatment using a detachable balloon catheter according to one embodiment.
- FIGS. 95A-B are cross-sectional views of a sidewall aneurysm, with its overall geometric dimensions defined, before and after treatment using a detachable balloon catheter according to one embodiment.
- FIGS. 96A-B are cross-sectional views of a terminal bifurcation aneurysm, with its overall geometric dimensions defined, before and after treatment using a detachable balloon catheter according to one embodiment.
- FIGS. 97A-B are schematics showing the direction of blood flow and luminal diameter tapering in arteries and veins.
- FIGS. 98A-B are schematics showing the occlusion of arteries and veins using a detachable balloon catheter with adjunctive placement of vascular coils within the expanded balloon and an expandable retention structure deployed during vein treatment to secure the balloon.
- FIGS. 99A-B are cross-sectional views of a left atrial appendage, with its overall geometric dimensions defined, before and after treatment using a detachable balloon catheter with use of an expandable retention structure to secure the balloon and adjunctive placement of vascular coils within the expanded balloon according to one embodiment.
- FIGS. 100A-B are partial cross-sectional views of an aortic valve with a paravalvular leak before and after treatment using a detachable balloon catheter with adjunctive placement of vascular coils within the expanded balloon according to one embodiment.
- FIGS. 101 A-F are planar views showing a first sequence of operation of a detachable balloon catheter incorporating an expandable retention structure affixed to the proximal neck of the balloon and a mechanical latch attachment system according to one embodiment.
- FIGS. 102A-J are planar views showing a second sequence of operation of a detachable balloon catheter incorporating an expandable retention structure affixed to the proximal neck of the balloon and a mechanical latch attachment system according to one embodiment.
- FIGS. 103 A-I are planar views showing a third sequence of operation of a detachable balloon catheter incorporating an expandable retention structure an expandable retention structure affixed to the proximal neck of the balloon and a mechanical latch attachment system according to one embodiment.
- FIG. 104 includes images of the treatment of a canine terminal bifurcation aneurysm with a metal balloon and coils according to one embodiment.
- FIG. 105 includes images of the treatment of a canine side wall aneurysm with a metal balloon and coils according to one embodiment.
- FIG. 106 includes images of the treatment of a canine complex bifurcation aneurysm with a metal balloon and coils according to one embodiment.
- FIGS. 107A-E include images of various steps in the treatment of a canine complex bifurcation aneurysm according to one embodiment.
- FIG. 108 includes images of various steps in the treatment of a canine side wall aneurysm according to one embodiment.
- FIG. 109 illustrates radiographic differences between a metal balloon and platinum coils according to one embodiment.
- FIGS. 110A-D includes images of various steps in the treatment of a canine side wall aneurysm with a polymer balloon and coil according to one embodiment.
- FIG. I l l includes images of the treatment of a patent aneurysm neck segment in a canine with additional coils according to one embodiment.
- FIG. 112 includes images of the treatment of a canine terminal bifurcation aneurysm with only a metal balloon according to one embodiment.
- FIG. 113 includes images of the treatment of a canine terminal bifurcation aneurysm with only coils according to one embodiment.
- FIG. 114 includes images comparing treatments of a canine terminal bifurcation aneurysm with a metal balloon and coils against coils alone according to one embodiment.
- FIGS. 115A-B include images of the endothelialization of a canine terminal bifurcation aneurysm neck after balloon and coil placement according to one embodiment.
- FIG. 116 includes images related to the immediate effect after treatment of canine internal thoracic artery according to one embodiment.
- FIG. 117 includes images depicting 1 month after treatment of a canine internal thoracic artery according to one embodiment.
- FIG. 118 includes images related to the effect of treatment of bleeding canine carotid artery with metal balloon according to one embodiment.
- FIG. 119 includes images related to the effect of treatment of bleeding canine carotid artery with an Amplatzer vascular plug II according to one embodiment.
- FIG. 120 includes images related to the advancement of metal balloon over guidewire into canine superior mesenteric artery according to one embodiment.
- FIGS. 121 A-B include images related to the treatment of canine axillary artery with metal balloon according to one embodiment.
- FIG. 122 includes images related to the placement of coil inside expanded metal balloon in canine carotid artery according to one embodiment.
- FIGS. 123 A-C include images related to the detachment of metal balloon in canine internal thoracic artery according to one embodiment.
- FIG. 124 includes images comparing histopathology at 1 month after the implants of various embodiments of the disclosed medical devices in a canine internal thoracic artery.
- FIG. 125 includes images related to the advancement of polymer and metal wire balloon over guidewire into canine axillary artery according to one
- FIG. 126 includes images related to the expansion of polymer and metal wire balloon in canine axillary artery according to one embodiment.
- FIGS. 127A-C include images related to the placement of a coil in expanded polymer and metal wire balloon according to one embodiment.
- FIGS. 128A-D include images related to the treatment of canine brachial artery with polymer only balloon and one coil according to one embodiment.
- FIG. 129 includes images related to a mechanical latch detachment mechanism according to one embodiment.
- the present disclosure generally relates to medical devices 1 which can be used alone or in combination to treat human patients.
- the proximal end generally refers to the end that remains outside of the patient and in the reach of the physician.
- the distal end generally refers to the end that is pushed or advanced into the patient.
- this same proximal and distal orientation is generally maintained as shown in FIGS. 1 A and 3 A.
- a first axis 706 extends along the centerline of the device between the proximal region 110 and the distal region 120 of the detachable balloon 10, and a second axis 708 extends perpendicular to the first axis 706.
- the present disclosure relates to medical devices 1 that comprise a detachable balloon 10 and a catheter or catheter assembly 5, wherein the detachable balloon 10 is configured for expansion with fluid and detachment from the catheter or catheter assembly 5 in vivo. After separation of an expanded detachable balloon 10 from a catheter or catheter assembly 5, the detachable balloon 10 is configured to maintain an expanded configuration.
- these devices are also called “detachable balloon catheters" or "first medical devices” 1.
- balloon as used herein refers to a hollow structure with a nonporous wall 30 comprising a light or thin material that can be inflated or expanded, including with the injection of a fluid into a central void 115, as shown in FIGS. 1 A and 3 A.
- a balloon may also be called a "hollow expandable structure” or “expandable hollow structure.”
- Various shapes and sizes of detachable balloons 10 are described.
- Detachable balloons 10 with one or more layers, including polymer layers 99 and metal layers 90 are described, as shown in FIGS. 7, 8A-J, and 9A- L, along with various surface treatments and textures, as shown FIGS. 10A-D.
- Balloons with various retention structures 731, as shown in FIGS. 79A-B and 98B, and surface textures and that reduce the risk of detachable balloon 10 migration in vivo are described.
- catheters and catheter assemblies 5 for in vivo use including catheters 5 configured for detachable balloon 10 inflation, catheters 5 configured to accept a guidewire 40, catheters 5 configured for delivery of expandable or elongated bodies 720, catheters 5 configured for injection of radiographic contrast, and catheters 5 configured to constrain retention structures 731 prior to placement as shown in FIGS. 13A-D, 14A-C, 15A-C, and 16A-D.
- FIGS. 17A-C, 18A-D, 26A-H, and 28A-G Various means of attaching detachable balloons 10 to catheters and catheter assemblies 5 are described, including a mating or coupling of parts, as shown in FIGS. 17A-C, 18A-D, 26A-H, and 28A-G; a friction fit 202 made using an elastomeric or resilient tubular structure 204 as shown in FIGS. 33A-B, 34A-B, 35A-B, and 42A-C; a friction fit 202 made using an elastomeric or resilient valve 192, as shown in FIGS. 44A- B, 46A-E, 49A-D, and 50; glues and adhesives; and other bonding methods.
- FIGS. 19A-G, 20A-E, and 21 A-E Various means of detaching balloons 10 from catheters and catheter assemblies 5 are described, including a decoupling of mated parts, as shown in FIGS. 19A-G, 20A-E, and 21 A-E; a pulling of a catheter or catheter assembly 5 away from an expanded detachable balloon 10 by overcoming a friction fit 202, as shown in FIGS. 30A-D, 31A-D, 32A-D, 36A-F, and 37A-E; dissolution of a portion of a structure joining a detachable balloon 10 to a catheter or catheter assembly 5 by electrolysis, as shown in FIGS.
- FIGS. 64A-D, 67A-D, 70A-D, 73A-F, and 74A-E melting a portion of a structure joining a detachable balloon 10 to a catheter or catheter assembly 5 by heating, as shown in FIGS. 64A-D, 67A-D, 70A-D, 73A-F, and 74A-E.
- the detachable balloon 10 portion of a detachable balloon catheter 1 is configured in a compressed, collapsed, or pleated and folded form and configured for permanent implantation in a human patient.
- the detachable balloon 10 comprises a distal region 120, a proximal region 110 generally opposite the distal region 120, and an intermediate region 100 transitioning between the proximal and distal regions 110 & 120.
- a first axis 706 extends along the centerline of the device between the proximal region 110 and the distal region 120.
- a second axis 708 extends perpendicular to the first axis 706.
- a wall 30 extends generally continuously from the proximal region 110, through the intermediate region 100, to the distal region 120.
- the wall 30 has an exterior surface and an interior surface, the interior surface defining a central void 1 15 or interior volume.
- the detachable balloon 10 has an opening in the wall 30 at the proximal region 110 that allows for the passage of fluid from a first catheter 173 into the central void 115 or interior volume of the balloon 10 and also allows for passage of a portion of a second catheter 174 into the central void 115 or interior volume of the balloon 10.
- the detachable balloon 10 also has an opening in the wall 30 of the distal region 120 that allows for the passage of a portion of the second catheter 174 out of the central void 115 or interior volume of the balloon 10.
- the first catheter 173 along with the second catheter 174, defines a first lumen 162 of annular cross-section to allow passage of fluid from a proximal end of the first catheter 173 to a distal end of the first catheter 173, and into the central void 115 or interior volume of the detachable balloon 10.
- the first catheter 173 further comprises a proximal end that is coupled to a first proximal hub 179, and a distal portion that is operably coupled or joined to the opening in the wall 30 of the proximal region 110 of the balloon 10.
- the second catheter 174 defines a second lumen 163 of circular cross-section configured to accept at least one of a guidewire 40, an elongated or expandable body 720, or a solidifying fluid.
- the second catheter 174 comprises a proximal end that is coupled to a second proximal hub 178; a proximal portion that passes through the proximal hub 179 of the first catheter 173; a distal portion that passes through the proximal opening, central void 115, and distal opening of the balloon 10; and a distal end that is open.
- the passage of fluid through the first catheter 173 into the central void 115 or interior volume of the balloon 10 can result in expansion of the balloon 10.
- the present disclosure also relates to medical devices that comprise an elongated or expandable body 720.
- these devices are also called “second medical devices" 700.
- an elongated body 720 is a long, thin, flexible structure that can be pushed or carried through the lumen of a catheter and implanted in a patient.
- Elongated bodies 720 can occupy space and form complex shapes, but do not expand during or after placement.
- an expandable body 720 is a long, thin, flexible structure that can be pushed or carried through the lumen of a catheter in a constrained, collapsed, compressed, or pleated and folded form and implanted in a patient, wherein at least portions of the expandable body 720 can expand in size during or after placement.
- Elongated and expandable bodies 720 that can be used with a first medical device comprising a detachable balloon catheter 1 are described.
- a solidifying fluid comprises an adhesive that can be injected as a fluid through the first lumen 162 or the second lumen 163 and into the central void 115 of the balloon 10 or injected into a biological space 904 adjacent to an expanded balloon 10, wherein the solidifying fluid become a solid or semi-solid after passing through the first lumen 162 or the second lumen 163.
- solidifying fluids include adhesives such as cyanoacrylates or UV curable adhesives, ethylene vinyl alcohol, Onyx® copolymer, or particle that increases in viscosity at physiologic salinity.
- the solid solidifying agent acts to help the expanded, detached balloon 10 of the detachable balloon catheter 1 resist collapse, compression, or compaction.
- the solid solidifying agent acts to help maintain the position of the expanded, detached balloon 10 of the detachable balloon catheter 1. In some embodiments, the solid solidifying agent acts to reduce the flow of blood or other biological fluids or suspensions through treated arteries 317, veins 318, or other biological conduits 900. In some embodiments, the solid solidifying agent acts to occupy a biological space 904.
- the second catheter 174 can be moved forward or backward while the balloon 10 remains fixed in position, as shown in FIGS. 14A-B and 19D-E.
- all or a portion of one or more second medical devices 700 comprising an elongated or expandable body 720 or solidifying fluid can be placed through the lumen 163 of the second catheter 174 into a biological space 904 adjacent to the balloon 10, as shown in FIGS. 16A-D and 41 A-D.
- the second catheter 174 can then be pulled back until the distal tip of the second catheter 174 is located in the central void 115 of the balloon, while the first catheter 173 and the balloon 10 remain fixed in position.
- All or a portion of one or more second medical devices 700 comprising an elongated or expandable body 720, solidifying fluid, or other balloon support material can be passed through the second lumen 163 of the second catheter 174 and placed into the central void 115 of the balloon 10, as shown in FIG. 4 IE.
- the first catheter 173 can be separated from the expanded balloon 10 and the first and second catheters 173 & 174 can be removed from the patient while the balloon and all or a portion of one or more elongated or expandable bodies 720, solidifying fluids or other balloon support materials remain in the patient.
- a compressed or collapsed balloon expandable body 10 comprises a balloon 10 wherein portions of the wall 30 of the balloon 10 are squeezed or pressed together or into a much smaller space than the expanded balloon 10, as shown in FIGS. 83A-D and 84A-B.
- a constrained balloon 10 is forced and held into a smaller space or smaller diameter than the expanded balloon 10.
- the balloon portion 10 of the detachable balloon catheter 1 is pleated, folded, or compressed into a shape that occupies a smaller space or smaller diameter than the expanded balloon 10, which is called a "deliverable configuration".
- the expandable body portion 720 of the second medical device 700 is constrained or compressed into a shape that occupies a smaller space or smaller diameter than the expanded expandable body 720, which is also called a deliverable configuration.
- FIGS. 93A-M The general approach to treating a saccular aneurysm 320 using a detachable balloon catheter 1 and one or more elongated or expandable bodies 720 according to one embodiment is shown sequentially in FIGS. 93A-M.
- a detachable balloon catheter 1 with an appropriated sized balloon 10 is selected.
- a guidewire 40 is placed into the aneurysm 320 using standard percutaneous delivery methods.
- the detachable balloon catheter 1 is advanced over the guidewire 40 and the balloon 10 is positioned and expanded within the aneurysm lumen 322.
- the detachable balloon catheter 1 is then pulled back to ensure close contact between the balloon 10 and the aneurysm neck 324.
- the guidewire 40 is then retracted.
- First and second elongated bodies 720 & 721 are advanced through the second catheter 174 and one or more coils or first elongated bodies are placed within the aneurysm lumen 322 distal to the expanded balloon 10.
- the second catheter 174 is then retracted.
- the first catheter 173 is then separated from proximal neck 130 of the balloon 10 using a detachment system, which may have various embodiments.
- the first catheter 173 is retracted.
- the expanded and detached balloon 10 and first elongated bodies 720 remain within the patient to provide complete and durable occlusion of the aneurysm 320.
- the above general approach may be applied to the treatment of saccular aneurysms 320 of different and more complex geometries, for example terminal bifurcation aneurysm 320 whose sac has a smaller daughter aneurysm, as shown in FIGS. 94A-M.
- the balloon 10 can be reinforced against external compression.
- FIGS. 94M, 95B, and 96B The final configurations of treated aneurysms 320 containing an expanded and detached balloon 10, first elongated bodies 720 within the aneurysm lumen 322, and first elongated bodies 720 within void 115 of the balloon 10 are shown in FIGS. 94M, 95B, and 96B.
- detachable balloons 10 A variety of detachable balloon shapes and sizes are described, as shown in FIGS. 1-6.
- the detachable balloons 10 can be
- proximal region 110 characterized to include a proximal region 110, an intermediate region 100, and a distal region 120, wherein the proximal and distal regions 110 & 120 are generally opposite each other.
- the proximal region 110, the intermediate region 100, and the distal region 120 form the unitary construction of the detachable balloon 10.
- the proximal region 110, the intermediate region 100, and the distal region 120 together form a "main body" of the detachable balloon, 10, which excludes the proximal and distal necks 130 & 140.
- the detachable balloons can be characterized to include a proximal region 110 and a distal region, 120, wherein the proximal and distal regions 110 & 120 are generally opposite each other.
- the proximal region 110 and the distal region 120 form the unitary construction of the detachable balloon. 10.
- the proximal and distal regions 110 & 120 together form a "main body" of the detachable balloon 10, which excludes the proximal and distal necks 130 & 140.
- the detachable balloons 10 may further be defined by a first axis 706 and a second axis 708 transverse to the first axis. 706. In one aspect, the first axis 706 extends between the proximal neck 130 and distal neck 140.
- detachable balloons, 10, when expanded, are configured to assume a general shape comprising one lobe, excluding proximal and distal necks 130 & 140 or neck assemblies 135 & 142, if any.
- Some detachable balloons, when expanded, may be configured to assume a generally spherical, spheroid, oblate spheroid, prolate spheroid, ellipsoid, oblate ellipsoid, or a prolate ellipsoid shape, excluding proximal and distal necks 130 & 140 or neck assemblies 135 & 142, if any.
- detachable balloons when expanded, comprise a proximal region 110, a distal region, 120, and an intermediate region 100.
- Other detachable balloons when expanded, comprise a proximal region 110, a distal region 120, without an intermediate region 100.
- the intermediate region 100 of a detachable balloon 10, when expanded is generally cylindrical.
- the detachable balloon 10, when expanded is configured to assume a generally oblong or cylindrical shape, excluding proximal and distal necks 130 & 140 and neck assemblies 135 & 142, if any.
- the detachable balloons 10 may be defined and described by the proximal region 110 and the distal region 120, where each region is generally a hemispheroid.
- the hemispheroid of the proximal region 110 has a semi-major axis and semi-minor axis different from that of the distal region 120.
- the hemispheroid of the proximal region 110 has a semi-major axis and semi-minor axis the same as that in the distal region 120.
- the semi-major and semi-minor axis may differ from one another or be identical, so the corresponding region may have a generally shape of an oblate hemispheroid, a prolate hemispheroid, or a hemisphere.
- the detachable balloons 10 may also be fabricated in many other configurations that have generally spheroid or ellipsoid shapes.
- proximal region 110 of some detachable balloons 10 when expanded, are generally rounded in shape, excluding proximal and distal necks 130 & 140 or neck assemblies 135 & 142, if any, as shown in FIGS. 3A and 5B.
- the proximal region 110 of some detachable balloons 10, when expanded, are configured to form a hemisphere, an oblate hemispheroid, a prolate hemispheroid, hemiellipsoid, oblate hemiellipsoid, prolate hemiellipsoid, or a paraboloid shape, excluding proximal and distal necks 130 & 140 or neck assemblies 135 & 142, if any.
- the proximal region 110 of some detachable balloons 10, when expanded are generally conical in shape, excluding proximal and distal necks 130 & 140 or neck assemblies 135 & 142, if any, as shown in FIGS. 1 A and 5 A.
- the distal region 120 of some detachable balloons 10, when expanded are generally rounded in shape, excluding proximal and distal necks 130 & 140 or neck assemblies 135 & 142, if any, as shown in FIG. 3A.
- the distal region 120 of some detachable balloons 10, when expanded, are configured to form a hemisphere, an oblate hemispheroid, a prolate hemispheroid, hemiellipsoid, oblate hemiellipsoid, prolate hemiellipsoid, or a paraboloid shape, excluding proximal and distal necks 130 & 140 or neck assemblies 135 & 142, if any.
- the distal region 120 of some detachable balloons 10, when expanded are generally conical in shape, excluding proximal and distal necks 130 & 140 or neck assemblies 135 & 142, if any.
- the distal region 120 of some detachable balloons 10, when expanded are generally conical in shape, excluding proximal and distal necks 130 & 140 or neck assemblies 135 & 142, if any, as shown in FIG. 1 A.
- the detachable balloon 10 when expanded, is configured to assume a shape wherein the intermediate region 100 is generally
- the detachable balloon 10 when expanded, is configured to assume a shape wherein the intermediate region is generally cylindrical, and the proximal region and distal regions 110 & 120 are generally conical, excluding proximal and distal necks 130 & 140 and neck assemblies 135 & 142, if any.
- the proximal or distal regions 110 & 120 have a cone angle (defined as the angle between the wall 30 of the balloon and the first axis 706 of the balloon) of 20 - 75 degrees.
- the shape of the intermediate region of the detachable balloons may be defined by the rotation, about the first axis 706, of a variable radius arc formed along the first axis 706, where the maximum radius for the variable arc is equal to either the maximum radius 711 of the distal region 720 or the maximum radius 710 of the proximal region 110, as measured along the second axis 708.
- the expanded detachable balloon has a total length 709 along the first axis 706 that is less than or equal to the maximum diameter 712 of the expanded detachable balloon along the second axis 708.
- some detachable balloons 10 when expanded are configured to have a maximum diameter of 2 - 40 mm when measured parallel to the second axis 708.
- Some detachable balloons 10, when expanded, are configured to have a maximum length of 2 - 80 mm when measured parallel to the first axis 706, excluding proximal and distal necks 130 & 140 and neck assemblies 135 & 142, if any.
- Some detachable balloons comprising a proximal region 110, intermediate region 100, and distal region 120, when expanded, are configured to have a maximum length of the main body or intermediate region 100 of 2 - 40 mm when measured parallel to the first axis 706, excluding the lengths of proximal and distal necks 130 & 140 and neck assemblies 135 & 142, if any.
- the expanded detachable balloons 10 have a length from the proximal neck 130 to the distal neck 140 of approximately 4 - 30 mm, or larger, and a maximum diameter 712 of approximately 4 - 30 mm, or larger.
- the maximum radius lengths 710 & 711 for the proximal and distal regions 110 & 120 are equal, as shown in FIGS. 3A-B, 4A-C, 5B, and 6C-D, so the detachable balloons have a generally circular cross-section when viewed in cross-section along the first axis 706.
- the radius length at any equivalent location for the proximal and distal regions 110 & 120 may not be equal, so the expanded detachable balloons 10 may not have a generally circular cross- section when viewed in cross-section along the second axis 708.
- various configurations of the detachable balloons 10 may be obtained by independently varying the maximum length (also called “height") along the first axis 706 of the proximal and distal regions 110 & 120, as shown in FIGS. 1 A-B, 2A-D, 3A-B, and 4A-C.
- the height 713 of the proximal region 110 may be smaller than the height 714 of the distal region 120. In other examples, the height
- the height 713 of the proximal region 110 may be equal to the height 714 of the distal region 120. In other examples, the height 713 for the proximal region 110 may be larger than the height
- detachable balloons 10 While both detachable balloons 10 and have the same maximum diameter 712, the difference in the heights 713 & 714 of the proximal and distal regions 110 & 120, respectively, of each detachable balloon 10 results in different overall shapes for the detachable balloon 10.
- the heights 713 & 714 of the proximal and distal regions 110 & 120 may be varied independently to produce a wide variety of configurations of the detachable balloons 10.
- the height 713 of the proximal region 110 may be approximately 2 mm, while the height 714 of the distal region 120 is approximately 4 mm.
- the height 713 of the proximal region 110 may be approximately 3 mm, while the height 714 of the distal region 120 is also approximately 3 mm.
- the height 713 of the proximal region 110 may be approximately 2 mm, while the height 714 of the distal region 120 is approximately 3.5 mm.
- the height 713 of the proximal region 110 may be approximately 3 mm, while the height 714 of the distal region 120 is approximately 4 mm.
- the detachable balloons 10 may have several configurations that may be generally spheroid or generally spherical.
- the walls 30 of the detachable balloons may comprise one or more layers, as shown in FIG. 7.
- the thickness of the walls 30 may range between 5 - 400 microns or between 0.0002 - 0.016 in, as shown in FIGS. 5A-B and 6A-D.
- Some detachable balloon 10 sizes and shapes are better suited for the treatment of some conditions while others are better suited for the treatment of other conditions.
- a rounded or spherical detachable balloon 10 may be better suited for treating saccular aneurysms 320, as shown in FIGS. 93 A-M; and LAAs 800, as shown in FIGS. 99A-B.
- a cylindrical detachable balloon may be better suited for treating arteries 317, as shown in FIG. 98A; veins 318, as shown in FIG. 98B;
- detachable balloons may be configured to assume an expanded shape comprising two or more lobes, excluding proximal and distal necks 130 & 140 and neck assemblies 135 & 142, if any.
- all or a portion of a detachable balloon 10 of a detachable balloon catheter 1 is non-compliant. In some embodiments, all or a portion of a detachable balloon 10 of a detachable balloon catheter 1 is semi-compliant. In some embodiments, all or a portion of a detachable balloon 10 of a detachable balloon catheter 1 is compliant. In some embodiments, all or a portion of a detachable balloon 10 of a detachable balloon catheter 1 grows ⁇ 2%, ⁇ 4%, ⁇ 6%, ⁇ 8%, ⁇ 10%, or > 10% when inflated to a pressure of in a range of 1 - 20 atmospheres.
- the detachable balloon 10 comprises an opening in the proximal region 110 to enable fluid to pass from the catheter or catheter assembly 5 into the detachable balloon 10.
- the proximal opening in the detachable balloon 10 further comprises a proximal neck 130 that extends away from the detachable balloon 10 or extends into the central void 115 of the detachable balloon 10, as shown in FIGS. 1A-B, 3A-B, and 5A-B.
- FIGS. 11 A-D one or more ring structures, tubular structures, telescoping structures, catheter segments, or telescoping catheter segments may be joined to the proximal neck 130 of the detachable balloon 10. Such a structure is called a "proximal telescope" 190 and, along with the proximal neck 130, forms a proximal neck assembly 135.
- proximal telescopes 190 may be employed to achieve various embodiments of a proximal neck assembly 135.
- the proximal telescope 190 may be longer than, shorter than, or the same length as the proximal neck 130 of the detachable balloon 10.
- the proximal telescope 190 may project distal to, proximal to, both distal and proximal to, or neither distal nor proximal to, the proximal neck 130.
- the outer surface of the proximal telescope 190 may be joined to the inner surface of the proximal neck 130.
- the inner surface of the proximal telescope 190 may be joined to the outer surface of the proximal neck 130.
- the proximal telescope 190 may be joined to the proximal neck 130 with an adhesive or glue.
- the proximal telescope 190 may be rigid, may comprise a metal, or may comprise a radiopaque metal that is visible during fluoroscopy.
- a metal proximal telescope 190 may comprise platinum, iridium, gold, silver, stainless steel, nitinol, titanium, or alloys or combinations thereof.
- the proximal telescope 190 may be flexible or may comprise a polymer.
- a polymer proximal telescope 190 may comprise Pebax, nylon, polyimide, PTFE, or combinations thereof.
- a polymer proximal telescope 190 may comprise a polymer or polymers with a Shore durometer hardness of 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, or 80 D.
- the inner layer of the wall of a polymer proximal telescope 190 may comprise a lubricious polymer including, but not limited to, PTFE, polyimide, a composite, or a mixture of polyimide and PTFE.
- the wall of a polymer proximal telescope 190 may comprise a middle layer located between an outer layer and an inner layer, such middle layer comprising metal wire, including metal wire comprising nitinol or stainless steel, and including metal wire configured in a spiral, coil, braid, woven, or straight pattern.
- the proximal telescope 190 may comprise a lubricious coating on its inner surface, outer surface, or both inner and outer surfaces.
- the proximal telescope 190 may comprise a hydrophilic coating such as the Serene coating made by SurModics, Inc.
- the proximal telescope 190 may comprise a marker band 612 that is conspicuous during fluoroscopy.
- the marker band 612 may comprise platinum, iridium, gold, silver, or alloys or combinations thereof.
- a marker band 612 may be joined to the distal, proximal, or both the proximal and distal ends of the proximal telescope 190.
- proximal telescopes 190 may be specified to achieve various embodiments of a proximal neck assembly 135.
- the internal or luminal diameter of the proximal telescope 190 may be 0.024 - 0.108 inch.
- the external or overall diameter of the proximal telescope 190 may be 0.026 - 0.110 inch.
- the proximal telescope 190 may have a length of 0.3 - 30 mm either prior to or after separation of the detachable balloon 10 from the first catheter 173, as measured parallel to the first axis 706.
- the internal diameter of the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10 may be 0.036 - 0.080 inch, as measured parallel to the second axis 708.
- the external diameter of the proximal neck 130 or proximal neck assembly 135 of the balloon may be 0.042 - 0.108 inch, as measured parallel to the second axis 708.
- the proximal neck assembly 135 of detachable balloons 10 may further comprise a proximal nosecone 198 to reduce the risk of injury to the wall of a saccular aneurysm 320, artery 317, vein 318, LAA 800, other blood-containing structure, biological conduit 900, or biological space 904 when advancing or retracting the detachable balloon catheter 1.
- a proximal nosecone 198 is structurally and functionally similar to the distal nosecone shown in FIGS. 44A-B and 52A-B.
- the proximal nosecone 198 may have a tapered proximal end, a tapered distal end, or tapered proximal and distal ends.
- the proximal nosecone 198 comprises one piece, while in other embodiments, the proximal nosecone 198 comprises two or more pieces that are bonded together, including bonded together with a glue or adhesive.
- the proximal nosecone 198 comprises one or more polymers, including polyether ether ketone (PEEK), polycarbonate, nylon, polyimide, Pebax, PTFE, silicone, polyurethane, co-polyester polymer, thermoplastic rubber, silicone-polycarbonate copolymer, polyethylene ethyl-vinyl -acetate (PEVA) copolymer, a biocompatible elastomer, biocompatible resilient material, or a biocompatible adhesive.
- PEEK polyether ether ketone
- PEVA polyethylene ethyl-vinyl -acetate
- the length of the proximal nosecone 198 is 1 - 10 mm. In some embodiments, the proximal nosecone 198 has an outer diameter of 0.058 - 0.18 inch. In some embodiments, the proximal nosecone 198 is bonded to a proximal neck 130. In some embodiments, a proximal nosecone is bonded to a portion of a proximal neck assembly 135, including a proximal telescope 190. In some embodiments, a proximal nosecone 198 is bonded to both a proximal neck 130 and a portion of a proximal neck assembly 135.
- a portion of the inner surface of a proximal nosecone 198 is bonded to a portion of the outer surface of a proximal balloon neck 130 or a portion of a proximal neck assembly 135.
- at least a portion of the proximal neck 130 comprises a layer of radiopaque metal that is visible under fluoroscopy.
- the detachable balloon comprises an opening in the distal region 120 to enable a portion of a catheter or catheter assembly 5 to pass into and through the central void 115 of the detachable balloon 10 and optionally extend distal to the detachable balloon 10, thereby enabling a guidewire 40 and or second catheter 174 to pass completely through the detachable balloon 10.
- the distal opening in detachable balloon 10 further comprises a distal neck 140 that extends away from the detachable balloon 10 or extends into the central void 115 of the detachable balloon 10, as shown in FIGS. 1 A-B and 3A-B.
- one or more ring structures, tubular structures, telescoping structures, catheter segments, or telescoping catheter segments may be joined to the distal neck 140 of the detachable balloon 10.
- Such a structure is called a "distal telescope" 185 and, along with the distal neck 140, forms a distal neck assembly 142.
- distal telescopes 185 may be employed to achieve various embodiments of a distal neck assembly 142.
- the distal telescope 185 may be longer than, shorter than, or the same length as the distal neck 140 of the detachable balloon 10.
- the distal telescope 185 may project proximal to, distal to, both distal and proximal to, or neither distal nor proximal to, the distal neck 140.
- the outer surface of the distal telescope 185 may be joined to the inner surface of the distal neck 140.
- the inner surface of the distal telescope 185 may be joined to the outer surface of the distal neck 140.
- the distal telescope 185 may be joined to the distal neck 140 with an adhesive or glue.
- the distal telescope 185 may be rigid, may comprise a metal, or may comprise a radiopaque metal that is visible during fluoroscopy.
- a metal distal telescope 185 may comprise platinum, iridium, gold, silver, stainless steel, nitinol, titanium, or alloys or combinations thereof.
- the distal telescope 185 may be flexible or may comprise a polymer.
- a polymer distal telescope 185 may comprise Pebax, nylon, polyimide, PTFE, or combinations thereof.
- a polymer distal telescope 185 may comprise a polymer or polymers with a Shore durometer hardness of 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, or 80 D.
- the inner layer of the wall of a polymer distal telescope 185 may comprise a lubricious polymer including, but not limited to, PTFE, polyimide, a composite, or a mixture of polyimide and PTFE.
- the wall of a polymer distal telescope 185 may comprise a middle layer located between an outer layer and an inner layer, such middle layer comprising metal wire, including metal wire comprising nitinol or stainless steel, and including metal wire configured in a spiral, coil, braid, woven, or straight pattern.
- the distal telescope 185 may comprise a lubricious coating on its inner surface, outer surface, or both inner and outer surfaces.
- the distal telescope 185 may comprise a hydrophilic coating such as the Serene coating made by SurModics, Inc.
- the distal telescope 185 may comprise a marker band 612 that is conspicuous during fluoroscopy.
- the marker band 612 may comprise platinum, iridium, gold, silver, or alloys or combinations thereof.
- a marker band 612 may be joined to the distal, proximal, or both the proximal and distal ends of the distal telescope 185.
- distal telescopes 185 may be specified to achieve various embodiments of a distal neck assembly 142.
- the internal or luminal diameter of the distal telescope 185 may be 0.024 - 0.108 inch.
- the external or overall diameter of the distal telescope 185 may be 0.026 - 0.110 inch.
- the distal telescope 185 may have a length of 0.3 - 30 mm either prior to or after separation of the detachable balloon 10 from the first catheter 173, as measured parallel to the first axis 706.
- the internal diameter of the distal neck 140 or distal neck assembly 142 may be 0.024 - 0.068 inch, as measured parallel to the second axis 708.
- the external diameter of the distal neck 140 or distal neck assembly 142 may be 0.030 - 0.096 inch, as measured parallel to the second axis 708.
- the outer diameter of the distal telescope 185 is greater than the internal diameter of proximal telescope 190, such that the proximal portion of the distal telescope 185 cannot enter the first lumen 162. In some embodiments of a detachable balloon catheter 1, the outer diameter of the distal telescope 185 is greater than the internal diameter of the proximal neck 130, such that the proximal portion of the distal telescope 185 cannot enter the first lumen 162. In some embodiments of a detachable balloon catheter 1, the outer diameter of the distal telescope 185 is greater than the internal diameter of the first catheter 173, such that the proximal portion of the distal telescope 185 cannot enter the first lumen 162.
- the distal neck assembly 142 of detachable balloons 10 may further comprise a distal nosecone 191 to reduce the risk of injury to the wall of a saccular aneurysm 320, artery 317, vein 318, LAA 800, other blood-containing structure, biological conduit 900, or biological space 904 when advancing or retracting the detachable balloon catheter 1.
- the distal nosecone 191 may have a tapered proximal end, a tapered distal end, or tapered proximal and distal ends.
- the distal nosecone 191 comprises one piece, while in other embodiments, the distal nosecone 191 comprises two or more pieces that are bonded together, as shown in FIGS. 49A-D, including bonded together with a glue or adhesive.
- the distal nosecone 191 comprises one or more polymers, including polyether ether ketone (PEEK), polycarbonate, nylon, polyimide, Pebax, PTFE, silicone, polyurethane, co-polyester polymer, thermoplastic rubber, silicone- polycarbonate copolymer, polyethylene ethyl-vinyl-acetate (PEVA) co-polymer, a biocompatible elastomer, biocompatible resilient material, or a biocompatible adhesive.
- PEEK polyether ether ketone
- PEVA polyethylene ethyl-vinyl-acetate
- the length of the distal nosecone 191 is 1 - 10 mm. In some embodiments, the distal nosecone 191 has an outer diameter of 0.058 - 0.18 inch. In some embodiments, the distal nosecone 191 is bonded to a distal neck 140. In some
- a distal nosecone 191 is bonded to a portion of a distal neck assembly 142, including a distal telescope 185. In some embodiments, a distal nosecone 191 is bonded to both a distal neck 140 and a portion of a distal neck assembly 142. In some embodiments, a portion of the inner surface of a distal nosecone 191 is bonded to a portion of the outer surface of a distal balloon neck 140 or a portion of a distal neck assembly 142. In some embodiments, at least a portion of the distal neck 140 comprises a layer of radiopaque metal that is visible under fluoroscopy.
- Detachable balloons 10 may be polymer balloons 12, wherein they comprise a continuous layer of polymer 99, excluding any proximal and distal openings in the detachable balloon 10, as shown in FIGS. 7.7, 8B, and 9B.
- the continuous polymer layer 99 of detachable polymer balloons 12 may comprise PET, nylon, or Pebax.
- the thickness of the polymer layer 99 of a detachable polymer balloon 12 may range between 5 - 300 microns or between 0.0002 - 0.012 inch.
- Detachable polymer balloons 12 may comprise additional layers of non-metallic coatings or polymers 97, which may be continuous or discontinuous, and which may be internal to the continuous polymer layer 99 or external to the continuous polymer layer 99, as shown in FIGS. 7.5, 8B, and 9B.
- the additional layers of non-metallic coatings or polymers 97 may comprise
- detachable polymer balloons 12 may have a thickness of 0.1 - 100 microns.
- the overall thickness of the wall 30 of detachable polymer balloons 12 may range between 5 - 300 microns, or between 0.0002 - 0.012 inch.
- Detachable polymer balloons 12 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5.
- Detachable polymer balloons 12 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when no solid or semi-solid material, not derived from the patient, is present in the central void 115 of the expanded detachable polymer balloon after separation from the first and second catheters 173 & 174. Detachable polymer balloons 12 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when the detachable polymer balloon 12 is implanted in an unsealed configuration.
- Detachable polymer balloons 12 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when the pressure in the central void 115 or interior volume of the expanded detachable polymer balloon 12 is not greater than a pressure outside the expanded detachable polymer balloon 12.
- detachable polymer balloons 12 that closely match the size and shape of various vascular structures, biological conduits 900, or biological spaces can be made, including but not limited to saccular aneurysms 320, segments of arteries 317, segments of veins 318, LAAs 800, paravalvular leak paths 808, segments of biological conduits, 900, or particular biological spaces.
- all or a portion of a detachable polymer balloon 12 of a detachable balloon catheter 1 is non-compliant. In some embodiments, all or a portion of a detachable polymer balloon 12 of a detachable balloon catheter 1 is semi-compliant. In some embodiments, all or a portion of a detachable polymer balloon 12 of a detachable balloon catheter 1 is compliant. In some embodiments, all or a portion of a detachable polymer balloon 12 of a detachable balloon catheter 1 grows ⁇ 2%, ⁇ 4%, ⁇ 6%, ⁇ 8%, ⁇ 10%, or > 10% when inflated to a pressure in a range from 1 to 20 atmospheres.
- the external surface of a polymer detachable balloon 12 of a detachable balloon catheter 1 comprises surface structures, as shown in FIGS. 10B-D. In some embodiments, the external surface of a polymer detachable balloon 12 of a detachable balloon catheter 1 comprises surface structures having a height of 0.01 - 1 microns. In some embodiments, the external surface of the proximal region 110 of a polymer detachable balloon 12 of a detachable balloon catheter 1 comprises surface structures or surface structures having a height of 0.01 - 1 microns, while the intermediate region 100 and distal region 120 are smooth or smoother than the proximal region 110, as shown in FIG.1 OA.
- the external surface of the proximal region 110 of a polymer detachable balloon 12 of a detachable balloon catheter 1 configured for implantation into a saccular aneurysm 320 or LAA 800 comprises surface structures or surface structures having a height of 0.01 - 1 microns, while the intermediate region 100 and distal region 120 are smooth or smoother than the proximal region 110.
- Detachable balloons 10 may be metalized polymer balloons 14, wherein they comprise a continuous layer of polymer 99, excluding any proximal and distal openings in the detachable balloon, and a layer of metal 90, that may be continuous or discontinuous, as shown in FIGS. 7.2, 8C, 8E, 9C, and 9E.
- the continuous polymer layer 99 of detachable metalized polymer balloons 14 may comprise PET, nylon, or Pebax, and may have a thickness in a range between 5 - 300 microns, or between 0.0002 - 0.012 inch.
- the continuous polymer layer 99 may be an external layer.
- the metal layer 90 may comprise gold, titanium, platinum, or combinations or alloys thereof.
- the metal layer 90 may also comprise silver, vanadium, aluminum, nickel, tantalum, zirconium, chromium, silicon, magnesium, niobium, scandium, cobalt, palladium, manganese, molybdenum, alloys thereof, and combinations thereof.
- Other biocompatible rigid materials or combination of materials can be used.
- the metal layer 90 may have a thickness in a range between 0.1 - 100 microns.
- the metal layer 90 may be an external layer.
- Detachable metalized polymer balloons 14 may comprise additional layers 97 of non-metallic coatings, polymers or adhesives, which may be continuous or discontinuous, and which may be internal to the continuous polymer layer 99 or external to the continuous polymer layer 99 and may be internal to the metal layer 90 or external to the metal layer 90, as shown in FIGS. 7.3, 7.4, 7.6, 8C-J, and 9C-J.
- the additional layers of non-metallic coatings, polymers, or adhesives may comprise polyurethane, silicone, or Parylene.
- the additional layers 97 of non-metallic coatings, polymers or adhesives may have a thickness of 0.1 - 100 microns.
- the additional layers 97 of non-metallic coatings, polymers, or adhesives may be an external layer, an internal layer, or both an external and internal layer.
- the overall thickness of the wall 30 of detachable metalized polymer balloons 14 may range between 5 - 300 microns or between 0.0002 - 0.012 inch.
- At least a portion of the outer surface of detachable metalized polymer balloons 14 may comprise a rounded, pebbled, or granular surface structure, as shown in FIGS. 10B-D, wherein the pebbles or granules have a surface height of 0.01 - 10 microns.
- At least a portion of the outer surface of detachable metalized polymer balloons 14 may comprise metal with a rounded, pebbled, or granular surface structure, wherein the pebbles or granules have a surface height of 0.01 - 10 microns.
- At least a portion of the wall 30 of a detachable metalized polymer balloon 14 may be formed by electroplating or electroforming.
- the electroplated or electroformed metal may be present on at least a portion of the intermediate region 100 of a detachable metalized polymer balloon 14, on at least a portion of the proximal region 110 of the detachable metalized polymer balloon 14, on at least a portion of the distal region 120 of the detachable metalized polymer balloon 14, on at least a portion of the proximal region 110 and intermediate 100 region of the detachable metalized polymer balloon 14, on at least a portion of the distal region 120 and intermediate region 100 of the detachable metalized polymer balloon 14, on at least a portion of the proximal region 110, intermediate region 100, and distal region 120 of the detachable metalized polymer balloon 14.
- a fully metallized or fully plated detachable metalized polymer balloon 14 may be provided by plating the entire external surface of the continuous polymer detachable balloon 12 inner layer or base layer 99, producing various sizes and shapes of fully metallized or fully plated detachable metalized polymer balloons 14.
- a partially metallized or partially plated detachable metalized polymer balloon 20 may be provided by plating a portion of the external surface of the continuous polymer detachable balloon 12 inner layer or base layer 99, producing various sizes and shapes of partially metallized or partially plated detachable metalized polymer balloons 20.
- the metal portion 90 of a detachable metalized polymer balloon 14 may be formed as a wire and configured in a spiral, coil, braid, woven, or straight configuration, as shown in FIGS. 9I-L.
- the metal wire may be joined to the adjacent polymer layer 99 by a glue or adhesive 95.
- the metal wire may be present on at least a portion of the intermediate region 100 of a detachable metalized polymer balloon 14, on at least a portion of the proximal region 110 of a detachable metalized polymer balloon 14, on at least a portion of the distal region 120 of a detachable metalized polymer balloon 14, on at least a portion of the proximal region 110 and intermediate region 100 of a detachable metalized polymer balloon 14, on at least a portion of the distal region 120 and intermediate region 110 of a detachable metalized polymer balloon 14, on at least a portion of the proximal region 110, intermediate region 100, and distal region 120 of a detachable metalized polymer balloon 14.
- the cross-section profile of the metal wire can be circular, oval, square, or rectangular.
- the metal wire can have a diameter or width of 10 - 1000 microns.
- the overall thickness of the wall 30 of detachable metalized polymer balloon 14 may range between 5 - 1500 microns, or between 0.0002 - 0.060 inch.
- the metal portion 90 of a detachable metalized polymer balloon 14 is formed as a wire and bonded to the external surface of the continuous polymer layer 99 by a glue or adhesive 95, as shown in FIG. 7.3.
- the metal portion 90 of a detachable metalized polymer balloon 14 is formed as a wire and bonded to the external surface of the continuous polymer layer 99 by a glue or adhesive 95, and one or more non-metallic layers comprising a coating or an adhesive 97 are applied to the external surface of the detachable polymer balloon 12 with metal wire, as shown in FIG. 7.6, wherein the coating or an adhesive 97 comprises polyurethane, silicone, or Parylene.
- Detachable metalized polymer balloons 14 may possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5. Detachable metalized polymer balloons 14 may possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when no solid or semi-solid material, not derived from the patient, is present in the central void 115 of the detachable expanded metal balloon 16 after separation from the first and second catheters 173 & 174. Detachable metalized polymer balloons 14 may possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when the detachable metalized polymer balloon 14 is implanted in an unsealed configuration.
- Detachable metalized polymer balloons 14 may possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when the pressure in the central void 115 or interior volume of the expanded detachable metalized polymer balloon 14 is not greater than a pressure outside the expanded detachable metalized polymer balloon 14.
- Detachable metalized polymer balloons 14 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5. Detachable metalized polymer balloons 14 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when no solid or semi-solid material, not derived from the patient, is present in the central void 115 of the expanded detachable metalized polymer balloon 14 after separation from the first and second catheters 173 & 174.
- Detachable metalized polymer balloons 14 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when the detachable metalized polymer balloon 14 is implanted in an unsealed configuration. Detachable metalized polymer balloons 14 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when the pressure in the central void 115 or interior volume of the expanded detachable metalized polymer balloon 14 is not greater than a pressure outside the expanded detachable metalized polymer balloon 14.
- detachable metalized polymer balloons 14 that closely match the size and shape of various vascular structures, biological conduits 900, or biological spaces can be made, including but not limited to saccular aneurysms 320, segments of arteries 317, segments of veins 318, LAAs 800, paravalvular leak paths 808, segments of biological conduits, 900, or particular biological spaces.
- the metal layer 90 may be present on only a percentage of the wall 30 of the detachable balloon 10 up to a majority of the detachable metalized polymer balloon 14 as desired, as shown in FIGS. 7.1, 7.2, 7.3, 7.4, 7.6, 8A, 8C-J, 9A, and 9C-L .
- the metal layer 90 may cover 100% of the main body or intermediate region 100 or less than 100% of the main body or intermediate region 100 of a detachable metalized polymer balloon 14.
- the metal layer 90 may cover 100% of the proximal region 110 or less than 100% of the proximal region 110 of a detachable metalized polymer balloon 14. Similarly, the metal layer 90 may cover 100%) of the distal region 120 or less than 100%> of the distal region 120 of a detachable metalized polymer balloon 14. The metal layer 90 may cover 1 - 99% of the detachable metalized polymer balloon 14. [00263] In some embodiments, all or a portion of a detachable metalized polymer balloon 14 of a detachable balloon catheter 1 is non-compliant. In some embodiments, all or a portion of a detachable metalized polymer balloon 14 of a detachable balloon catheter 1 is semi-compliant.
- all or a portion of a detachable metalized polymer balloon 14 of a detachable balloon catheter 1 is compliant. In some embodiments, all or a portion of a detachable metalized polymer balloon 14 of a detachable balloon catheter 1 grows ⁇ 2%, ⁇ 4%, ⁇ 6%, ⁇ 8%, ⁇ 10%, or > 10% when inflated to a pressure of ⁇ 20 atmospheres.
- the external surface of a metalized polymer detachable balloon 14 of a detachable balloon catheter 1 comprises surface structures, as shown in FIGS. 10B-D.
- the external surface of a metalized polymer detachable balloon 14 of a detachable balloon catheter 1 comprises surface structures having a height of 0.01 - 1 microns.
- the external surface of the proximal region 110 of a metalized polymer detachable balloon 14 of a detachable balloon catheter 1 comprises surface structures or surface structures having a height of 0.01 - 1 microns, while the intermediate region 100 and distal region 120 are smooth or smoother than the proximal region 110.
- the external surface of the proximal region 110 of a metalized polymer detachable balloon 14 of a detachable balloon catheter 1 configured for implantation into a saccular aneurysm 320 or LAA 800 comprises surface structures or surface structures having a height of 0.01 - 1 microns, while the intermediate region 100 and distal region 120 are smooth or smoother than the proximal region 110, as shown in FIG. 10A.
- the external surface of a metalized polymer detachable balloon 14 of a detachable balloon catheter 1 comprises a layer of titanium that is 5 - 500 angstroms thick. In some embodiments, the external surface of a metalized polymer detachable balloon 14 of a detachable balloon catheter 1 comprises a layer of gold that is 100 - 10,000 angstroms thick.
- the outer layer of a metalized polymer detachable balloon 14 of a detachable balloon catheter 1 comprises a layer of gold that is 0.1 - 3 microns thick, or 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2.0, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, or 3.0 microns.
- the outer of a metalized polymer detachable balloon 14 of a detachable balloon catheter 1 comprises a layer of gold that is 0.1 - 3 microns thick and comprises an inner layer made by sputtering or vacuum deposition and an outer layer made by electroplating or electroforming. In some embodiments, the outer of a metalized polymer detachable balloon 14 of a detachable balloon catheter 1 comprises a layer of gold that is 0.1 - 3 microns thick and comprises an inner layer comprising titanium made by sputtering or vacuum deposition and an outer layer of gold made by electroplating or electroforming.
- the external surface of a metalized polymer detachable balloon 14 of a detachable balloon catheter 1 configured for implantation into a saccular aneurysm 320 or LAA 800 comprises a layer of titanium that is 5 - 500 angstroms thick. In some embodiments, the external surface of a metalized polymer detachable balloon 14 of a detachable balloon catheter 1 configured for implantation into a saccular aneurysm 320 or LAA 800 comprises a layer of gold that is 100 - 10,000 angstroms thick.
- Detachable balloons 10 may be detachable metal balloons 16, wherein they comprise a continuous layer of metal 90, excluding any proximal and distal openings in the detachable metal balloon 16, as shown in FIGS. 7.1, 8A, and 9A.
- the continuous metal layer 90 of detachable metal balloons 16 may comprise gold, platinum, or combinations or alloys thereof.
- the overall thickness of the wall 30 of detachable metal balloons 16 may range between 5 - 300 microns or between 0.0002 - 0.012 inch. At least a portion of the outer surface of detachable metal balloons 16 may comprise a rounded, pebbled, or granular surface structure, as shown in FIGS.
- At least a portion of the wall 30 of a detachable metal balloon 16 may be formed by electroplating or electroforming. At least a portion of the wall 30 of a detachable metal balloon 16 may be formed by electroplating or electroforming. At least a portion of the wall 30 of a detachable metal balloon 16 may have been annealed. In some embodiments a metal balloon 16 may be referred to as an expandable metal structure, a hollow metal structure, or a hollow, expandable metal structure.
- Detachable metal balloons 16 may possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5. Detachable metal balloons 16 may possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when no solid or semi-solid material, not derived from the patient, is present in the central void 1 15 of the expanded detachable metal balloon 16 after separation from the first and second catheters 173 & 174.
- Detachable metal balloons 16 may possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when the detachable metal balloon 16 is implanted in an unsealed
- Detachable metal balloons 16 may possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when the pressure in the central void 1 15 or interior volume of the expanded detachable metal balloon 16 is not greater than a pressure outside the expanded detachable metal balloon 16.
- Detachable metal balloons 16 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5. Detachable metal balloons 16 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when no solid or semi-solid material, not derived from the patient, is present in the central void 1 15 of the expanded detachable metal balloon 16 after separation from the first and second catheters 173 & 174.
- Detachable metal balloons 16 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when the detachable metal balloon 16 is implanted in an unsealed configuration. Detachable metal balloons 16 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when the pressure in the central void 1 15 or interior volume of the expanded detachable metal balloon 16 is not greater than a pressure outside the expanded detachable metal balloon 16.
- detachable metal balloons 16 that closely match the size and shape of various vascular structures, biological conduits 900, or biological spaces can be made, including but not limited to saccular aneurysms, 320, segments of arteries 317, segments of veins 318, LAAs 800, paravalvular leak paths 808, segments of biological conduits, 900, or particular biological spaces.
- all or a portion of a detachable metal balloon 16 of a detachable balloon catheter 1 is non-compliant. In some embodiments, all or a portion of a detachable metal balloon 16 of a detachable balloon catheter 1 grows ⁇ 2% during expansion.
- the external surface of a metal detachable balloon 16 of a detachable balloon catheter 1 comprises surface structures. In some embodiments, the external surface of a metal detachable balloon 16 of a detachable balloon catheter 1 comprises surface structures having a height of 0.01 - 1 microns. In some embodiments, the external surface the proximal region 110 of a metal balloon 16 of a detachable balloon catheter 1 comprises surface structures or surface structures having a height of 0.01 - 1 microns, while the intermediate and distal regions 120 are smooth or smoother than the proximal region 110.
- the external surface of the proximal region 110 of a metal balloon 16 of a detachable balloon catheter 1 configured for implantation into a saccular aneurysm 320 or LAA 800 comprises surface structures or surface structures having a height of 0.01 - 1 microns, while the intermediate region 100 and distal region 120 are smooth or smoother than the proximal region 110.
- Detachable balloons 10 may be polymer-coated metal balloons 18, wherein they comprise a continuous layer of metal 90, excluding any proximal and distal openings in the detachable polymer-coated metal balloon 18.
- the continuous metal layer 90 of detachable polymer-coated metal balloons 18 may comprise gold, platinum, or combinations or alloys thereof.
- Detachable polymer-coated metal balloons 18 may comprise additional layers of non-metallic coatings or polymers 97, which may be continuous or discontinuous, and which may be external to the continuous metal layer 90, internal to the continuous metal layer 90, or both external and internal to the continuous metal layer 90.
- the additional layers of non-metallic coatings or polymers 97 may comprise polyurethane, silicone, or Parylene.
- the additional layers of non-metallic coatings, polymers or adhesives 97 may comprise a material that insulates the metal layer 90 from passing an electrical current to the inner or outer surfaces of the detachable polymer-coated metal balloon 18.
- the additional layers of non-metallic coatings or polymers 97 of detachable polymer-coated metal balloons 18 may have a thickness of 0.1 - 100 microns.
- the overall thickness of the wall 30 of polymer-coated metal balloons 18 may range between 5 - 300 microns, or between 0.0002 - 0.012 inch. At least a portion of the wall 30 of a polymer-coated metal balloon 18 may be formed by electroplating or electroforming. At least a portion of the wall 30 of detachable polymer-coated metal balloons 18 may have been annealed.
- Detachable polymer-coated metal balloons 18 may possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5. Detachable polymer-coated metal balloons 18 may possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when no solid or semi-solid material, not derived from the patient, is present in the central void 115 of the expanded detachable polymer-coated metal balloon 18 after separation from the first and second catheters 173 & 174.
- Detachable polymer-coated metal balloons 18 may possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when the detachable polymer-coated metal balloon 18 is implanted in an unsealed configuration. Detachable polymer-coated metal balloons 18 may possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when the pressure in the central void 115 or interior volume of the expanded detachable polymer-coated metal balloon 18 is not greater than a pressure outside the expanded detachable polymer-coated metal balloon 18.
- Detachable polymer-coated metal balloons 18 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5. Detachable polymer-coated metal balloons 18 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when no solid or semi-solid material, not derived from the patient, is present in the central void 115 of the expanded detachable polymer-coated metal balloon 18 after separation from the first and second catheters 173 & 174.
- Detachable polymer-coated metal balloons 18 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when the detachable polymer-coated metal balloon 18 is implanted in an unsealed configuration. Detachable polymer-coated metal balloons 18 may not possess sufficient strength to maintain an expanded or partially expanded configuration in vivo after separation from a catheter or catheter assembly 5 when the pressure in the central void 115 or interior volume of the expanded detachable polymer-coated metal balloon 18 is not greater than a pressure outside the expanded detachable polymer-coated metal balloon 18.
- detachable polymer-coated metal balloons 18 that closely match the size and shape of various vascular structures, biological conduits, 900, or biological spaces can be made, including but not limited to saccular aneurysms 320, segments of arteries 317, segments of veins 318, LAAs 800, paravalvular leak paths 808, segments of biological conduits 900, or particular biological spaces 904.
- all or a portion of a detachable polymer-coated metal balloon 18 of a detachable balloon catheter 1 is non-compliant.
- all or a portion of a detachable polymer-coated metal balloon 18 of a detachable balloon catheter 1 grows ⁇ 2% during expansion.
- the external surface of a polymer-coated metal detachable balloon 18 of a detachable balloon catheter 1 comprises surface structures. In some embodiments, the external surface of a polymer-coated metal detachable balloon 18 of a detachable balloon catheter 1 comprises surface structures having a height of 0.01 - 1 microns. In some embodiments, the external surface the proximal region 1 10 of a polymer-coated metal balloon 18 of a detachable balloon catheter 1 comprises surface structures or surface structures having a height of 0.01 - 1 microns, while the intermediate region 100 and distal region 120 are smooth or smoother than the proximal region 110.
- the external surface the proximal region 110 of a polymer-coated metal balloon 18 of a detachable balloon catheter 1 configured for implantation into a saccular aneurysm 320 or LAA 800 comprises surface structures or surface structures having a height of 0.01 - 1 microns, while the intermediate region 110 and distal region 120 are smooth or smoother than the proximal region 110.
- Detachable balloons 10 may further comprise an expandable metal retention structure 731 to reduce the risk of migration after placement in the lumen of a segment of a vein 318, a LAA 800, or other blood-containing structure, biological conduit 900 or biological space, as shown in FIG. 98B.
- an expandable metal retention structure 731 to reduce the risk of migration after placement in the lumen of a segment of a vein 318, a LAA 800, or other blood-containing structure, biological conduit 900 or biological space, as shown in FIG. 98B.
- Such a feature could provide an additional factor of safety when filling or occluding a vein segment 318, for example, because the lumen diameter of veins generally increases in the direction of flow as shown in FIG. 97B. Therefore, device migration in veins 318 is not self-limiting and the device may reach the right atrium, right ventricle, or a branch of a pulmonary artery branch, potentially leading to the symptoms of a pulmonary embolism.
- arteries 317 In contrast, the lumen diameter of arteries 317 generally decreases in the direction of flow as shown in FIG. 97A. Therefore, device migration in arteries 317 is self-limiting and the use of an expandable metal retention structure 731 may be less critical when filling or occluding an artery segment 317 with a detachable balloon 10, as shown in FIG. 98 A.
- An expandable metal retention structure 731 may be mounted to either the proximal neck 130 of the detachable balloon 10, as shown in FIGS. 79 A and 100-103, or to the distal neck of 140 of the detachable balloon 10, as shown in FIGS. 79B and 80- 82.
- a proximally mounted expandable metal retention structure 731 is favored when the detachable balloon catheter 1 is inserted in the direction of blood flow, whereas a distally mounted expandable metal retention structure 731 is favored when the detachable balloon catheter 1 is inserted in the direction opposite of blood flow.
- the diameter of a portion of the metal retention structure 731 is equal to or greater than the diameter of the expanded detachable balloon 10. As shown in FIG.
- a portion of the expandable metal retention structure 731 is configured to make contact with the wall of an artery 317, vein 318, LAA 800, aneurysm 320, biological conduit, 900, or other blood containing space or biological space.
- the expandable metal retention structure 731 comprises a plurality of elongated ribs 604 or elongated arms 730.
- the expandable metal retention structure 731 may comprise a plurality of elongated ribs 604 extending from both a proximal retention ring 602 and a distal retention ring 606.
- At least one elongated rib 604 may comprise a barb 608 configured to engage a portion of the wall of an artery 317, vein 318, LAA 800, aneurysm 320, biological conduit 900, or other blood containing space or biological space.
- the elongated ribs 604 are biased outward.
- the expandable metal retention structure 731 may comprise a plurality of elongated arms 730 extending from a proximal retention ring 602.
- the free end of at least one elongated arm 730 may comprise a hook 733 configured to engage a portion of the wall of an artery 317, vein 318, LAA 800, aneurysm 320, biological conduit 900, or other blood containing space or biological space.
- the expandable metal retention structure 731 is self-expanding.
- the retention structure 731 may comprise nitinol or stainless steel.
- the external diameter of the ring structures when expanded, is in a range from 3 - 40 mm, and the diameter of the detachable balloon 10, when expanded, is 3 - 40 mm.
- Detachable balloon catheters 1 comprising an expandable metal retention structure 731 may further comprise an outer catheter (also called a "third catheter") 175, as shown in FIGS. 15A-C and 16A-D, wherein a distal portion of the third catheter 175 passes over at least a portion of the expandable retention structure 731 and retains the expandable retention structure 731 in a constrained, compressed, or collapsed configuration, as shown in FIGS. 80A, 81A, 82A, 101A, 102A, and 103A.
- the third catheter 175 may further comprise a proximal hub.
- the proximal hub may be configured with a radiographic contrast injection port 177.
- the distal portion of the third catheter 175 may further comprise side holes, such that at least some of the radiographic contrast that is injected into the port 177 on hub of the third catheter 175 can exit through the side holes.
- the distal end of the third catheter 175 can be retracted, while the constrained, compressed, or collapsed retention structure 731 remains fixed in position, resulting in expansion of the retention structure 731, as shown in FIGS. 80B, 81B, 82B, 101B, 102B, and 103B.
- the third catheter 175 can be retracted before expansion of the detachable balloon 10.
- the third catheter 175 can be retracted after expansion of the detachable balloon 10.
- the retention structure 731 is made of a highly elastic material such as nitinol and comprises a plurality of elongated arms 730 extending distally from a proximal retention ring 602 engaged to the distal neck 140 of the detachable balloon, as shown in FIG. 79B.
- Such an embodiment of the retention structure 731 is optimized to resist migration of the detachable balloon 10 where blood or other body fluids flow from the distal neck 140 toward the proximal neck 140 of the detachable balloon 10.
- each elongated arm 730 further comprises a hook 733 configured to engage a portion of the wall of an artery 317, vein 318, LAA 800, or other blood-containing structure, biological conduit 900, or biological space when the retention structure 731 is expanded.
- FIGS. 80A-F, 81A-I, and 82A-I show various sequences of operation of a detachable balloon catheter 1 with such an embodiment of a retention structure 731.
- the retention structure 731 is compressed by third catheter 175 with a distal marker band 612, as shown in FIGS. 80A, 81 A, and 82A.
- the third catheter 175 is retracted to expand the retention structure 731, as shown in FIGS. 80B, 8 IB, and 82B. Subsequently, the detachable balloon is expanded, as shown in FIGS. 80C, 81C, and 82C.
- placement of one or more coils or other elongated bodies 720 in the central void 115 of the expanded detachable balloon 10, as shown in FIGS. 81D-F and 82F provides reinforcement against compression.
- FIGS. 82D-E placement of one or more coils or other elongated bodies 720 (either different coils or other elongated bodies 720 or portions of the same coils or other elongated bodies 720 as placed in the central void 1 15 of the expanded detachable balloon 10), as shown in FIGS. 82D-E, promotes embolic occlusion of the biological space distal to the expanded detachable balloon 10.
- the expanded detachable balloon 10 is then detached from the first catheter 173, as shown in FIGS. 80D-F, 81G-I, and 82G-I.
- the retention structure 731 is made of a highly elastic material such as nitinol and comprises a plurality of elongated ribs 604 extending from proximal retention ring 602 engaged to the first catheter 173 to a distal retention ring 606 engaged to the proximal neck 130 of the detachable balloon 10, as shown in FIG. 19 A.
- Such an embodiment of the retention structure 731 is optimized to resist migration of the detachable balloon 10 where blood or other body fluids flow from the proximal neck 130 toward the distal neck 130 of the detachable balloon 10.
- Each elongated rib 604 further comprises barbs 608 configured to engage a portion of the wall of an artery 317, vein 318, LAA 800, or other blood-containing structure, biological conduit 900, or biological space when the retention structure 731 is expanded.
- FIGS. 101 A-F, 102A-J, and 103 A-I show various sequences of operation of a detachable balloon catheter 1 with such an embodiment of a retention structure 731.
- the retention structure 731 is compressed by third catheter 175 with a distal marker band 612, as shown in FIGS. 101 A, 102A, and 103 A.
- the third catheter 175 is retracted to expand the retention structure 731, as shown in FIGS. 101B, 102B, and 103B. Subsequently, the detachable balloon is expanded, as shown in FIGS. 101C, 102C, and 103C.
- placement of one or more coils or other elongated bodies 720 in the central void 115 of the expanded detachable balloon 10, as shown in FIGS. 102D-G and 103F, provides reinforcement against compression.
- FIGS. 103D-E placement of one or more coils or other elongated bodies 720 (either different coils or other elongated bodies 720 or portions of the same coils or other elongated bodies 720 as placed in the central void 115 of the expanded detachable balloon 10), as shown in FIGS. 103D-E, promotes embolic occlusion of the biological space distal to the expanded detachable balloon 10.
- the expanded detachable balloon 10 is then detached from the first catheter 173, as shown in FIGS. 101D-F, 102H- J, and 103G-I.
- the external surface of the detachable balloon 10 comprises surface structures.
- these surface structures increase surface roughness, increase frictional forces between the external surface of a detached balloon and the internal surface of a saccular aneurysm, 320, artery 317, vein 318, LAA 800, paravalvular leak path 808, other blood-containing structure, or biological conduit 900 or space, thereby reducing the risk of movement or migration of the detachable balloon 10 following its deployment.
- the surface structures have a height of 0.01 - 1 micron.
- the exterior surface of the detachable balloon 10 comprises a rounded, pebbled, or granular structure.
- the external surface of the detachable balloon 10 comprises a lubricous coating.
- this lubricous or hydrophilic coating reduces the frictional forces between the external surface of a detachable balloon 10 and the internal surface of a saccular aneurysm 320, artery 317, vein 318, LAA 800, paravalvular leak path 808, other blood-containing structure, or biological conduit 900 or space, thereby reducing the risk of tissue injury during placement and expansion of a detachable balloon 10.
- the lubricous or hydrophilic coating is a hydrophilic coating, a SereneTM coating by SurModics, Inc. or an AssistTM coating by Biolnteractions Ltd.
- the present disclosure relates to embodiments of a first medical device 1 comprising a detachable balloon 10 and a catheter or catheter assembly 5; as shown in in FIGS. 13A-D, 14A-C, 15A-C, and 16A-D; wherein the detachable balloon 10 is configured for expansion with fluid and detachment from the catheter or catheter assembly 5 in vivo.
- the first catheter 173 of the detachable balloon catheter 1 has a proximal end, a lumen configured to accept a second catheter 174, and a distal end that is joined or operably coupled to the proximal region 110 of the detachable balloon 10, as shown in in FIGS. 13C, 14A-C, and 16A-D.
- the first catheter 173 is joined to a portion of the proximal neck 130 of a detachable balloon 10, joined to a portion of the proximal neck assembly 135 of the detachable balloon 10, or joined to a tubular segment that is interposed between the first catheter 173 and the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10.
- an outer layer of the wall of the first catheter 173 comprises a polymer, or comprises Pebax, nylon, polyimide, and PTFE.
- an inner layer of the wall of the first catheter 173 comprises a lubricious polymer or comprises PTFE, polyimide, a composite, or mixture of polyimide and PTFE.
- the first catheter 173 includes a middle layer comprising metal, wherein the middle layer is located between an outer layer and an inner layer.
- the metal of the middle layer of the first catheter 173 can be configured as wire, including metal or wire configured in a spiral, coil, braid, woven, or straight pattern, or combinations thereof.
- the metal or metal wire comprises nitinol or stainless steel.
- the wire is round and has a diameter of 0.0005 - 0.0030 inch.
- the wire is configured in a coil with a pitch of 0.0010 - 0.0060 inch.
- the wire is flat and has a thickness of 0.0005 - 0.0060 inch and a width of 0.001 - 0.030 inch.
- the braid has a picks per inch of length (PPI) of 50 - 300, and in some embodiments, the wire is wound in a braid in an "under one, over two" pattern.
- the proximal portion of the wire in the first catheter 173 is flat, and has a thickness of 0.0005 - 0.0060 inch and a width of 0.001 - 0.030 inch, and is configured in a braid configuration with a picks per inch of length of 50 - 300; and wherein the wire in the distal portion of the first catheter 173 is round, has a diameter of 0.0005 - 0.0030 inch, and is configured in a coil pattern with a pitch of 0.0010 - 0.0060 inch.
- the metal or metal wire is absent from the distal segment of the first catheter 173 that is joined to a tubular male structure, a tubular structure comprising a metal that is sensitive to electrolysis or corrosion (also called an "anode") 390, as shown in FIGS. 53A-C and 54A-C, or a heat sensitive tubular structure 410, as shown in FIGS. 64A-D.
- the first catheter 173 comprises a lubricious or hydrophilic coating, including a lubricious or hydrophilic coating that is present on the inner surface, the outer surface, or both the inner and outer surface of the first catheter 173.
- the first catheter 173 comprises a Serene coating made by SurModics, Inc.
- the lubricious or hydrophilic coating is present on the distal portion of the first catheter 173, but absent from the proximal portion of the first catheter 173.
- the outer layer of the proximal end of the first catheter 173 comprises a material with a Shore durometer hardness of 40 - 90 D. In some embodiments, the outer layer of the proximal end of the first catheter 173 comprises nylon. In some embodiments, the outer layer of the distal end of the first catheter 173 comprises a material with a Shore durometer hardness of 20 - 60 D. In some
- the outer layer of the proximal end of the first catheter 173 comprises nylon.
- the distal end of the first catheter 173 comprises a marker band 612 that is conspicuous during fluoroscopy and is configured to identify the location wherein separation of the expanded balloon and the first catheter 173 is designed to occur, as shown in FIGS. 53B, 54B, and 64A.
- the first catheter 173 comprises a hub and a shaft.
- proximal hub of the first catheter 173 comprises a valve, including a Tuohy-Borst adaptor 186 incorporating a valve.
- the first catheter 173 comprises a tubular male structure joined to the distal end of the first catheter 173, thereby forming a first catheter assembly, as shown in FIGS.
- an outer surface of a portion of the first catheter 173 or first catheter assembly is joined to a portion of the inner surface of the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10, as shown in FIGS.
- a portion of the first catheter 173 or first catheter assembly is joined to a portion of the distal neck 140 or distal neck assembly 142 of the detachable balloon.
- this distally joined configuration is structurally and functionally similar to the proximally joined configuration mentioned above.
- an outer surface of a portion of the first catheter 173 or first catheter assembly is joined to a portion of the inner surface of the distal neck 140 or distal neck assembly 142 of the detachable balloon.
- the internal or luminal diameter of the first catheter 173 is 0.025 - 0.068 inch. In some embodiments, the external diameter of the first catheter 173 is 0.031 - 0.096 inch. In some embodiments, the length of the first catheter 173 is 45 - 245 cm.
- the wall of the first catheter 173 is continuous from the proximal end to the distal end.
- the outer layer of the proximal portion of the first catheter 173 comprises a nylon with a Shore durometer hardness of 40 - 90 D
- the middle portion of the first catheter 173 comprises Pebax with a Shore durometer hardness of 20 - 60 D
- the distal portion of the first catheter 173 comprises nylon with a Shore durometer hardness of 40 - 90 D.
- the distal portion of the first catheter 173 is joined to a portion of the proximal neck 130 or proximal neck assembly 135 of the balloon 10 by a friction fit formed between the outer surface of the first catheter 173 and an elastomeric tubular segment 204 joined or bonded to the proximal neck 130 or proximal neck assembly 135 of the detachable balloon, as shown in FIGS. 30A-D, 31A-D, 33A-B, and 34A-B.
- the distal portion of the first catheter 173 or first catheter assembly of a detachable balloon catheter 1 is coupled to the distal neck 140 or distal neck assembly 142 of the detachable balloon and the wall of the segment of the first catheter 173 that passes through the central void 115 or interior volume of the detachable balloon 10 comprises openings for fluid to pass out of the lumen 163 of the second catheter 174.
- this distally joined configuration is structurally and functionally similar to the proximally joined
- the proximal hub of the first catheter 173 or first catheter assembly of a detachable balloon catheter 1 comprises a port for the injection of fluids (also called an "inflation port") 176 into the first lumen (also called an “inflation lumen”) 162, as shown in FIGS. 13C and 14A-C.
- the second catheter 174 of the detachable balloon catheter 1 has a proximal end, a distal end that is open, and a lumen 163 configured to accept a guidewire 40, as shown in FIGS. 13B and 14A-C.
- an outer layer of the wall of the second catheter 174 comprises a polymer, or comprises Pebax, nylon, polyimide, or PTFE.
- an inner layer of the wall of the second catheter 174 comprises a lubricious polymer, or comprises PTFE, polyimide, a composite, or mixture of polyimide and PTFE.
- the second catheter 174 includes a middle layer comprising metal, wherein the middle layer is located between an outer layer and an inner layer.
- the middle layer comprising metal is configured as wire.
- the middle layer comprising metal is configured in one or more of a spiral, coil, braid, woven, or straight pattern.
- the middle layer comprises nitinol or stainless steel.
- the wire of the middle layer is round and has a diameter of 0.0005 - 0.0030 inch.
- the wire of the middle layer is configured in a coil with a pitch of 0.0010 - 0.0060 inch.
- the wire of the middle layer is flat and has a thickness of 0.0005 - 0.0060 inch and a width of 0.001 - 0.030 inch. In some embodiments, the wire of the middle layer is configured in a braid with a picks per inch of length (PPI) of 50 - 300, or configured in a braid that is wound in an "under one, over two" pattern.
- PPI picks per inch of length
- the wire in the middle layer of the proximal portion of the second catheter 174 is flat, has a thickness of 0.0005 - 0.0060 inch and a width of 0.001 - 0.030 inch, and is configured in a braid configuration with a picks per inch of length of 50 - 300; and the wire in the middle layer of the distal portion of the second catheter 174 is round, has a diameter of 0.0005 - 0.003 inch, and is configured in a coil pattern with a pitch of 0.0010 - 0.0060 inch.
- the second catheter 174 comprises a lubricious or hydrophilic coating, or comprises a lubricious or hydrophilic coating on the inner surface, the outer surface, or both the inner and outer surface of the second catheter 174.
- the lubricious or hydrophilic coating comprises a Serene coating made by SurModics, Inc.
- a lubricious or hydrophilic coating is present on the distal portion of the second catheter 174, but absent from the proximal portion of the second catheter 174.
- the proximal end of the second catheter 174 comprises a material with a Shore durometer hardness of 40 - 90 D. In some
- the outer layer of the proximal end of the second catheter 174 comprises nylon. In some embodiments, the outer layer of the proximal end of the second catheter 174 comprises nylon with a Shore durometer hardness of 40 - 90 D. In some
- the distal end of a second catheter 174 comprises a material with a Shore durometer hardness of 20 - 60 D, or Pebax with a Shore durometer hardness of 20 - 60 D. In some embodiments, the distal end of the second catheter 174 comprises a material with a Shore durometer hardness of 40 - 90 D, or nylon with a Shore durometer hardness of 40 - 90 D. In some embodiments, the second catheter 174 comprises at least two marker bands 612 that are conspicuous during fluoroscopy and are configured to assist in the passage of coils through the lumen of the second catheter 174 and to assist the
- a first marker band 612 is 0.3 - 1.5 mm from the distal end of the second catheter 174 and a second marker band 612 is 2.0 - 4.0 mm proximal to the distal end of the second catheter 174.
- the internal or luminal diameter of the second catheter 174 is 0.025 - 0.068 inch.
- the internal or luminal diameter of the second catheter 174 is 0.012 - 0.048 inch.
- the external diameter of the second catheter 174 is 0.018 - 0.068 inch.
- the second catheter 174 comprises a hub and a shaft.
- the length of the second catheter 174 is 50 - 250 cm.
- the wall of the second catheter 174 is continuous from the proximal end to the distal end.
- the wall of a segment of the second catheter 174 that passes through the central void 115 or interior volume of the balloon comprises openings for fluid to pass out of the lumen of the second catheter 174.
- the outer layer of the proximal portion of the second catheter 174 comprises a material with a Shore durometer hardness of 40 - 90 D and the outer layer of the distal end of the second catheter 174 comprises a material with a Shore durometer hardness of 40 - 90 D, and wherein the distal end of the second catheter 174 comprising a material with a Shore durometer hardness of 20 - 60 D is interposed with a segment of material with a Shore durometer hardness of 40 - 90 D.
- the outer layer of the proximal portion of the second catheter 174 comprises nylon with a Shore durometer hardness of 40 - 90 D and the outer layer of the distal end of the second catheter 174 comprises Pebax with a Shore durometer hardness of 20 - 60 D, and wherein the Pebax at the distal end of the second catheter 174 is interposed with a segment of nylon with a Shore durometer hardness of 40 - 90 D.
- the distal portion of a second catheter 174 of a detachable balloon catheter 1 is joined or operably coupled to a portion of the one or more elastomeric valves 192 by a friction fit 202.
- the distal portion of a second catheter 174 of a detachable balloon catheter 1 is joined or operably coupled to a portion of the one or more elastomeric valves by a friction fit 202, wherein the elastomeric valves 192 are contained within a distal nosecone 191 bonded to the distal neck 140 or the distal neck assembly 142 of the detachable balloon.
- the distal portion of a second catheter 174 of a detachable balloon catheter 1 is joined or operably coupled to a portion of the one or more elastomeric valves 192 and spacers 196 & 197 by a friction fit 202.
- the distal portion of a second catheter 174 of a detachable balloon catheter 1 is joined or operably coupled to a portion of the one or more elastomeric valves 192 or spacers 196 & 197 by a friction fit 202, wherein the elastomeric valves 192 and spacers 196 & 197 are contained within a distal nosecone 191 bonded to the distal neck 140 or the distal neck assembly 142 of the detachable balloon.
- the distal portion of a second catheter 174 of a detachable balloon catheter 1 is joined or operably coupled to a portion of the one or more elastomeric valves 192 by a friction fit 202, wherein the one or more elastomeric valves 192 and the one or more spacers 196 & 197 overlap the segment of material in the second catheter 174 with a Shore durometer hardness of 40 - 90 D that is interposed into the material in the second catheter 174 with a Shore durometer hardness of 20 - 60 D.
- the distal portion of the second catheter 174 of the detachable balloon catheter 1 is angled.
- the angle between the distal portion of the second catheter 174 and the proximal portion of the second catheter 174 of the detachable balloon catheter 1 is 1 - 70 degrees.
- the proximal hub of the second catheter 174 of a detachable balloon catheter 1 is configured for the injection of fluids into the second lumen.
- the color of the external surface of a first 173, second 174, or third 175 catheter is configured to help physicians use the device safely.
- the color of the most proximal portion of the second catheter 174 could be of one color (the first color), while the more distal portion of the second catheter 174 could be another color (the second color).
- the length of the most proximal portion would be chosen to correspond to the length from the distal end of the second catheter 174 (as packaged) to the distal end of the male tubular structure 510 or from the distal end of the second catheter 174 (as packaged) to a location 1 - 10 mm distal to the distal end of the male tubular structure 510, such that while retracting the second catheter 174, if the physician sees the second color then stops retracting to avoid inadvertent detachment of the balloon 510.
- a flexible elongated structure could be joined to the hub 179 of the first catheter 173 and the hub 178 of the second catheter 174, such that the extended length of the flexible elongated structure could correspond to the length from the distal end of the second catheter 174 (as packaged) to the distal end of the male tubular structure, or from the distal end of the second catheter 174 (as packaged) to a location 1 - 10 mm distal to the distal end of the male tubular structure 510, such that while retracting the second catheter 174, the flexible elongated stmcture prevents the physician from retracting the second catheter 174 too far, risking inadvertent detachment of the balloon 510.
- the physician could first remove, disconnect, or cut the flexible elongated structure and then retract the second catheter 174 further.
- the third catheter 175 of the detachable balloon catheter 1 has a proximal end, a distal end that is open, and a lumen 164 configured to accept a first catheter 173.
- the inner surface of the third catheter 175 and the outer surface of the first catheter 173 define a third lumen 164 to allow for passage of fluid from the proximal hub 180 of the third catheter 175 to the distal end of the third catheter 175 and into the space adjacent to the distal end of the third catheter 175.
- the third lumen 164 is configured for the injection of fluids, including water, saline, radiographic contrast, solutions comprising therapeutic agents or drugs, and mixtures therein.
- an outer layer of the wall of the third catheter 175 comprises a polymer, Pebax, nylon, polyimide, or PTFE.
- an inner layer of the wall of the third catheter 175 comprises a lubricious polymer, PTFE, polyimide, or a composite, or mixture of polyimide and PTFE.
- the third catheter 175 comprises a middle layer comprising metal, wherein the middle layer is located between an outer layer and an inner layer.
- the metal of the middle layer is configured as wire.
- the metal wire of the middle layer is configured in spiral, coil, braid, woven, or straight pattern.
- the metal or metal wire of the middle layer comprises nitinol or stainless steel.
- the metal wire of the middle layer is round and has a diameter of 0.0005 - 0.0030 inch.
- the metal wire of the middle layer is configured in a coil with a pitch of 0.0010 - 0.0060 inch.
- the metal wire of the middle layer is flat and has a thickness of 0.0005 - 0.0060 inch and a width of 0.001 - 0.030 inch.
- the metal wire of the middle layer is configured in a braid with a "picks per inch" of length (PPI) of 50 - 300, including a braid wound in an "under one, over two' pattern.
- the wire in the proximal portion of the third catheter 175 is flat, has a thickness of 0.0005 - 0.0060 inch and a width of 0.001 - 0.030 inch, and is configured in a braid configuration with a picks per inch of length of 50 - 300; and the wire in the distal portion of the third catheter 175 is round, has a diameter of 0.0005 - 0.003 inch, and is configured in a coil pattern with a pitch of 0.0010 - 0.0060 inch.
- the third catheter 175 comprises a lubricious or hydrophilic coating that is present on the inner surface, the outer surface, or both the inner and outer surface of the third catheter 175.
- the third catheter 175 comprises a Serene coating made by SurModics, Inc. In some embodiments, a lubricious or hydrophilic coating is present on the distal portion of the third catheter 175, but absent from the proximal portion of the third catheter 175. In some embodiments, the proximal end of the third catheter 175 comprises a material with a Shore durometer hardness of 40 - 90 D. In some embodiments the outer layer of the proximal end of the third catheter 175 comprises nylon. In some embodiments, the outer layer of the proximal end of the third catheter 175 comprises nylon with a Shore durometer hardness of 40 - 90 D.
- the distal end of the third catheter 175 comprises a material with a Shore durometer hardness of 20 - 60 D. In some embodiments, the outer layer of the distal end of the third catheter 175 comprises Pebax. In some embodiments, the outer layer of the distal end of the third catheter comprises Pebax with a Shore durometer hardness of 40 - 90 D. In some embodiments, the distal end of the third catheter 175 comprises a marker band 612 that is conspicuous during fluoroscopy and is configured to identify the location of the tip of the third catheter 175. In some embodiments, the internal or luminal diameter of the third catheter 175 is 0.033 - 0.098 inch.
- the external diameter of the third catheter 175 is 0.039 - 0.114 inch.
- the third catheter 175 comprises a proximal hub 180 and a shaft.
- the length of the third catheter 175 is 40 - 235 cm.
- the wall of the third catheter 175 is continuous from the proximal end to the distal end.
- the wall of a distal portion of the third catheter 175 comprises openings for the fluid to pass out of the lumen 164 of the third catheter 175.
- a detachable balloon catheter 1 comprises a detachable balloon 10 and a catheter assembly 5.
- a first lumen is defined by an annular gap between an inner surface of the first catheter 173 and an outer surface of the second catheter 174.
- a fluid communication can be made between the proximal hub 179 of the first catheter 173, the first lumen 162, and the central void 115 or interior volume of the balloon.
- a detachable balloon catheter 1 comprising a catheter assembly 5
- the internal diameter of the first catheter 173 is 0.003 - 0.012 inch larger than the outer diameter of the second catheter 174.
- a second lumen 163 is defined by the inner surface of the second catheter 174.
- a fluid communication can be made between the proximal hub 178 of the second catheter 174 and space adjacent to the distal end of the second catheter 174.
- a portion of the second catheter 174 is inserted through the one or more elastomeric or resilient valves 192.
- a detachable balloon catheter 1 comprising a catheter assembly 5
- an external surface of a portion of the second catheter 174 is in contact with the inner surface of the one or more elastomeric valves 192.
- the one or more elastomeric valves 192 seal against the second catheter 174.
- the second catheter 174 is longer than the first catheter 173.
- a second catheter 174 is longer than a first catheter 173, and a first catheter 173 is longer than a third catheter 175.
- a detachable balloon catheter 1 comprising a catheter assembly 5
- the wall of a first catheter 173 is continuous from the proximal end to the distal end and the wall of the second catheter 174 is continuous from the proximal end to the distal end.
- the wall of the first catheter 173 is continuous and the wall of the segment of the second catheter 174 that passes through the central void 115 or interior volume of the balloon 10 comprises openings for fluid to pass out of the lumen 162 of the second catheter 174.
- a detachable balloon catheter 1 comprising a catheter assembly 5
- the proximal hub 178 of the second catheter 174 is proximal to the proximal hub 179 of the first catheter 173, a portion of the second catheter 174 passes through the lumen 162 of the first catheter 173, and the distal end of the second catheter 174 is distal to the distal end of the first catheter 173.
- a portion of the second catheter 174 passes through a valve or a Tuohy-Borst adaptor 186 with a valve that is joined to the hub 179 of the first catheter 173.
- a detachable balloon catheter 1 comprising a catheter assembly 5
- an outer surface of a portion of the second catheter 174 makes contact with an inner surface of the valve.
- a portion of the second catheter 174 is received within the distal neck 140 of the balloon 10.
- a portion of the second catheter 174 passes through the distal neck 140 of the balloon 10.
- the internal diameter of the distal neck 140 of the balloon 10 is 0.001, 0.002, 0.003, or 0.004 inch larger than the external diameter of the second catheter 174.
- a portion of the second catheter 174 is received within a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment 185 joined to the distal balloon neck 140.
- a portion of the second catheter 174 is inserted through a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter 185 joined to the distal balloon neck 140.
- a detachable balloon catheter 1 comprising a catheter assembly 5
- the internal diameter of the ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment 185 joined to the distal neck 140 of the balloon 10 is 0.001 - 0.004 inch larger than the external diameter of the second catheter 174.
- the length of the ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment joined to the distal neck 140 of the balloon 10 is 0.3 - 6.0 mm.
- the proximal hub of the third catheter 175 can be joined to the proximal hub 179 of the first catheter 173.
- the engagement or joining of the proximal hubs 179 & 180 of the first and third catheters 173 & 175 prevents or reduces leaking during injection of fluid into the third lumen 164.
- the proximal hub 180 of the third catheter 175 and the proximal hub 179 of the first catheter 173 can be separated or can be separated after rotating a lock.
- the third catheter 175 can be moved forward or backward while the first catheter 173 remains fixed in position. In some embodiments of a detachable balloon catheter 1 comprising a catheter assembly 5, when the proximal hub 180 of the third catheter 175 and the proximal hub 179 of the first catheter 173 are separated, the third catheter 175 can be moved forward or backward while the first catheter 173 remains fixed in position.
- a detachable balloon catheter 1 comprising a catheter assembly 5
- the proximal hub 180 of the third catheter 175 comprises a valve to prevent leaking during injection of fluids into the third lumen.
- the proximal hub 180 of the third catheter 175 comprises a Tuohy-Borst adaptor 186 with a valve.
- a detachable balloon catheter 1 comprising a catheter assembly 5
- the first portions of the first and second catheters 173 & 174 pass through the valve or Tuohy-Borst adaptor 186 of the third catheter 175.
- the external surface of a portion of the first catheter 173 makes contact with an inner surface of the valve.
- the proximal hub 179 of the first catheter 173 and the proximal hub 178 of the second catheter 174 are proximal to the proximal hub 180 of the third catheter 175.
- a detachable balloon catheter 1 comprising a catheter assembly 5
- portions of the first and second catheters pass 173 & 174 through the proximal hub 180 of the third catheter 175.
- portions of the first and second catheters 173 & 174 pass through the lumen 164 of the third catheter 175.
- portions of the first and second catheters 173 & 174 are distal to the distal end of the third catheter 175.
- the proximal hub 180 of the third catheter 175 of a detachable balloon catheter 1 comprises a port 177 for the injection of fluids into the third lumen 164.
- the present disclosure relates to medical devices 1 comprising a detachable balloon 10 and a catheter or catheter assembly 5, wherein the detachable balloons 10 are configured for detachment from the catheter or catheter assembly 5 in vivo.
- a distal end of the first catheter assembly and a portion of a proximal neck assembly 135 of the balloon combine to form a mechanical attachment 500 between the first catheter 173 and the balloon 10, as shown in FIGS. 17A-C, 18A-D, 19A-G, 20A-E, 21 A-E, 26A-H, 27, 28A-G, and 29.
- the mechanical attachment is configured to be engaged when the second catheter 174 passes through the attachment site, as shown in FIGS. 17A, 18A, and 20A-C, and is configured to be disengaged when the second catheter 174 is removed from the attachment site, as shown in FIGS. 17B-C, 18B-D, and 20D-E.
- the detachable balloon 10 is operably coupled and decoupled from the first catheter 173 by the opening and closing of a mechanical latch 500, as shown in FIGS. 17A-C, 18A-D, and 20A-E.
- the mechanical latch 500 comprises a tubular male structure 510 bonded to the distal end of the first catheter 173.
- the tubular male structure 510 defines a detachable assembly lumen extending from a male proximal end 506 to a male distal end 508, as shown in FIGS. 26A-H and 27.
- the male distal end 508 comprises at least one movable arm 512 having a distal tab 513 projecting radially outward from an exterior surface.
- the mechanical latch 500 further comprises a tubular female structure 520 bonded to a proximal neck 130 or proximal neck assembly 135 of the balloon.
- the tubular female structure 520 defines a second detachable assembly lumen extending from a female proximal end 524 to a female distal end 528, as shown in FIGS. 28A-G and 29.
- nominal dimensions, along with allowable and preferred ranges of dimensions, for various potential embodiments of the tubular female structure 510 described in FIGS. 28A-G are presented in tabular form in FIG. 29.
- the male tubular structure may also have two arms and tabs, four arms and tabs, five arms and tabs, or six arms and tabs. 528.
- the second catheter 174 of the detachable balloon catheter 1 is configured such that the tubular male structure 510 can be fixed to the tubular female structure 520 in one configuration, and wherein, in a second configuration, the tubular male structure 510 is free to move relative to the tubular female structure. 520.
- the second catheter 174 exerts a radially outward force on the at least one arm of the tubular male structure 510 resulting in an engaged configuration wherein the tubular male structure 510 is joined to the tubular female structure. 520.
- the detachable assembly changes from an engaged to a disengaged configuration and the assembly of the first catheter 173 and the tubular male structure 510 can be separated from the assembly of the tubular female structure 520 and the proximal neck 130 of the balloon, and the first catheter 173 and the balloon 10 can be pulled apart.
- the internal diameter of the female tubular structure 520 is 0.0005, 0.001, 0.002, or 0.003 inch larger than the external diameter of the male tubular structure 510, and the male tubular structure and female tubular structure 510 & 520 are capable of engaging in a slip-fit engagement.
- the male tubular structure 510 and female tubular structure 520 are made by machining, casting, or other suitable methods.
- the proximal end of the female tubular structure 520 comprises an annular flange 526.
- the male tubular structure 510 comprises one or more depth stop projections extending from an exterior surface and the annular flange 526 of the female tubular structure 520 defines one or more corresponding depth stop recesses 514, wherein the depth stop projections of the male tubular structure 510 are received in the depth stop recesses 514 of the female tubular structure 520 to limit insertion of the male structure 510 in the female structure 520.
- the depth stop projections of the male tubular structure 510 and the corresponding depth stop recesses 514 of the female tubular structure 520 are operatively engaged, and wherein rotation of the male structure 510 rotates the female structure 520.
- the male tubular structure 510 comprises metal, radiopaque metal, nitinol, stainless steel, platinum, iridium, gold, silver, titanium, or combinations or alloys thereof.
- the female tubular structure 520 comprises a metal, a radiopaque metal, platinum, iridium, gold, silver, stainless steel, nitinol, titanium, or alloys or combinations thereof.
- the male tubular structure 510 comprises two movable arms 512. In some embodiments, the two movable arms 512 are disposed at antipodal points of the distal end of the male tubular structure 510. In some embodiments, the male tubular structure 510 comprises three movable arms 512.
- the three movable arms 512 are disposed at equidistant points of the distal end 508 of the male tubular structure 510.
- at least one movable arm 512 of the tubular male structure 510 is biased inwards when the detachable assembly is in the disengaged configuration.
- at least one movable arm 512 of the tubular male structure 510 is biased inwards when the detachable assembly is in the disengaged configuration and is displaced outward radially when the detachable assembly is in the engaged configuration.
- At least a portion of at least one distal tab 513 of a movable arm 512 of the tubular male structure 510 extends distally beyond at least a portion of the distal end 528 of the female tubular structure 520, and at least a portion of one distal tab 513 of at least one movable arm 512 of the tubular male structure 510 extends radially beyond at least a portion of the outer surface of the female tubular structure 520, thereby retaining the male tubular structure 510 within the female tubular structure 520.
- internal or luminal diameter of the tubular male structure 510 is 0.025 - 0.068 inch.
- the external diameter of the tubular male structure 510 is 0.028 - 0.093 inch.
- the internal the external diameter of the tubular female structure 520 is 0.031 - 0.096 inch.
- the attachment and detachment assembly for a detachable balloon catheter 1 includes mated parts.
- the male tubular structure is received within the female tubular structure.
- the male tubular structure is a generally tubular structure having a wall that defines a lumen or conduit.
- the lumen extends from a proximal end of the male tubular structure 510 to the distal end. The lumen is
- the male and female tubular structures are machined with close tolerances to engage each other in a slip-fit engagement.
- the proximal end of the male tubular structure is received in and bonded to a distal end of the delivery device.
- the distal end of the male tubular structure is defined by two or more fingers 513, which may have different lengths in various embodiments.
- Each finger 513 having an outwardly-oriented projection that extends beyond the outer diameter of the wall.
- the fingers 513 are biased inward towards the central axis of the male tubular structure.
- the projections generally do not extend beyond the outer diameter of the wall without application of a radially outward force.
- the radially outward force is provided by the mobile second catheter 174 when disposed within the assembly.
- the mobile second catheter 174 directly exerts a radially outward force on at least one of the fingers 513.
- Other embodiments of the male tubular structure also include support bars 516 positioned between the fingers 513. The support bars 516 aid in the alignment of the male tubular structure 510 and the female tubular structure 520, as well as preventing the guidewire 40 from becoming entangled in the detachment assembly, when the second catheter 174 is withdrawn.
- the wall also includes one or more depth stop projections that engage complimentary recesses 514 in the proximal face of the female tubular structure.
- the depth stop projections also permit rotation of the female tubular structure and detachable balloon, when the delivery device is rotated.
- the male tubular structure is constructed of nitinol or stainless steel. When the mechanical latch is mated, the annular shoulder of the male component contacts the annular shoulder of the female component, among others, allowing the transmission of axial compressive force from the first catheter 173 to the proximal neck 130 of the detachable balloon 10.
- the female tubular structure 520 includes a tubular wall defining a lumen that is dimensioned to receive the male tubular structure.
- the proximal end of the female tubular structure includes an annular flange that defines the one or more recesses 514.
- the distal end of the female tubular structure is bonded to the proximal neck 130 of the detachable balloon.
- the female tubular structure is composed of a radiopaque metal including but not limited to platinum, rhodium, or alloys thereof.
- the second catheter 174 is retracted from the first catheter 173. This action removes the interference between the fingers 513 of the male component 510 and the distal edge 530 of the female component 520.
- the first catheter 173 is then retracted, unmating the mechanical latch 500.
- the detachment process may occur either with the guidewire 40 in place, as shown in FIG. 17A-C, or without the guidewire 40 in place, as shown in FIG. 18A-D.
- the detachment process may occur with a coil or other elongated or expandable body 720 in place of the guidewire 40.
- the mechanical latch 500 may be used for the attachment of detachable balloons 10 and other expandable bodies of various sizes and shapes to catheter systems.
- the mechanical latch 500 is compatible with deployment of the detachable balloon 10 when it is used alone, as shown in FIGS. 19A-G and 20A-E; used in combination with one or more elongated bodies 720 placed within the balloon 10, as shown in FIGS. 22A-I and 23 A-H; or used in combination with one or more elongated bodies 720 placed both within and distal to the balloon 10, as shown in FIGS. 24A-I and 25A-I.
- FIGS. 19A-G and 20A-E show a first sequence of operation of a detachable balloon catheter 1 with a mechanical latch 500 attachment system according to one embodiment.
- the balloon 10 is positioned and expanded.
- the guidewire 40 is retracted.
- the second catheter 174 is retracted from the male and female tubular structures 510 & 520 of the latch to detach the first catheter 173 from the proximal neck 130 of the balloon 10. Finally, the first catheter 173 is retracted.
- FIGS. 21A-E and 22A-I show a second sequence of operation of a detachable balloon catheter 1 with a mechanical latch 500 attachment system according to one embodiment.
- the balloon 10 is positioned and expanded.
- the second catheter 174 is retracted from the male and female tubular structures 510 & 520 of the latch to detach the first catheter 173 from the proximal neck 130 of the balloon 10.
- the first catheter 173 is retracted.
- the guidewire 40 is retracted.
- FIGS. 22A-I and 23A-H show a third sequence of operation of a detachable balloon catheter 1 with a mechanical latch 500 attachment system according to one embodiment.
- the balloon 10 is positioned and expanded.
- the guidewire 40 is retracted.
- the second catheter 174 is partially retracted.
- One or more coils or first elongated bodies 720 are placed within the central void 115 of the expanded balloon 10.
- the second catheter 174 is retracted from the male and female tubular structures 510 & 520 of the latch to detach the first catheter 173 from the proximal neck 130 of the balloon 10.
- the first catheter 173 is retracted.
- FIGS. 24A-I and 25A-I show a fourth sequence of operation of a detachable balloon catheter 1 with a mechanical latch 500 attachment system according to one embodiment.
- the balloon 10 is positioned and expanded.
- the guidewire 40 is retracted.
- One portion of a coil or first elongated body 720 is placed distal to the expanded balloon 10.
- the second catheter 174 is partially retracted.
- the remaining portion of the first elongated body 720 is placed within the central void 115 of the expanded balloon 10.
- the second catheter 174 is retracted from the male and female tubular structures 510 & 520 of the latch to detach the first catheter 173 from the proximal neck 130 of the balloon 10.
- the first catheter 173 is retracted.
- the present disclosure relates to medical devices comprising a detachable balloon 10 and a catheter or catheter assembly 5, wherein the detachable balloons 10 are configured for detachment from the catheter or catheter assembly 5 in vivo.
- the balloon 10 is joined or operably coupled to the first catheter 173 by an elastomenc tubular structure 204.
- the elastomenc tubular segment 204 is bonded to a proximal neck 130 of the balloon 10 and configured to make a friction fit with the distal end of the first catheter 173.
- the detachable balloon of a detachable balloon catheter 1 is expanded in an artery 317, vein 318, LAA 800, aneurysm 320, biological conduit 900, or other blood containing space or biological space 904 and at least a portion of the external surface of the detachable balloon 10 or a portion of the external surface of an expandable retention structure 731 attached to the balloon 10 is in contact with at least a portion of the wall of the artery 317, vein 318, LAA 800, aneurysm 320, biological conduit 900, or other blood containing space or biological space 904, and the first catheter 173 is be separated from an assembly of the proximal neck 130 of the balloon 10 and the elastomenc tubular segment 204 by pulling the first catheter 173 away from the assembly
- the elastomeric tubular structure 204 is configured to make a friction fit 202 with the distal end of the first catheter 173, wherein, when the detachable balloon is expanded in an artery, vein, LAA 800, aneurysm 320, biological conduit 900, or other blood containing space or biological space and at least a portion of the external surface of the balloon or a portion of the external surface of an expandable retention structure 731 attached to the balloon is in contact with at least a portion of the wall of the artery 317, vein 318, LAA 800, aneurysm 320, biological conduit, 900, or other blood containing space or biological space 904, the first catheter 173 can be separated from an assembly of the proximal neck 130 of the detachable balloon 10 and the elastomeric tubular segment 204 by pulling the first catheter 173 away from the assembly of the proximal neck 130 of the detachable balloon 10 and the elastomeric tubular segment 204.
- the distal end of the elastomeric tubular segment 204 is inserted into the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10 and the elastomeric tubular segment 204 is bonded to the inner surface of the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10.
- the distal end of the elastomeric tubular structure 204 is inserted over the proximal neck 130 or proximal neck assembly 135 of the balloon and the first tubular structure is bonded to the outer surface of the proximal neck 130 or proximal neck assembly 135 of the balloon.
- the distal portion of the elastomeric tubular segment 204 is bonded to the proximal neck 130 or proximal neck assembly 135 of the detachable balloon with a glue or adhesive.
- the proximal end of the elastomeric tubular structure 204 is stretched open and the distal end of the first catheter 173 is inserted into the proximal end of the stretched first friction fit 202 structure, forming a friction fit 202 between a proximal portion of the elastomeric tubular structure 204 and a distal portion of the first catheter 173.
- an external surface of a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment is bonded to an internal surface of the proximal neck 130, forming a proximal neck assembly 135 and the friction fit structure is bonded or joined to the ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment.
- an internal surface of a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment is bonded to the external surface of the proximal neck 130, forming a proximal neck assembly 135.
- a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment comprises metal, platinum, iridium, gold, silver, stainless steel, nitinol, titanium, or alloys or combinations thereof.
- at least a portion of a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment is radiopaque and visible under fluoroscopy and can assist a physician in confirming that a first catheter 173 has separated from the detachable balloon 10.
- the friction fit 202 between the elastomeric tubular structure 204 and the first catheter 173 is made without glue, adhesive, or a weld.
- an elastomeric tubular structure 204 is bonded to the distal end of the first catheter 173 and configured to make a friction fit 202 with a proximal neck 130 of the detachable balloon 10 such that, when the detachable balloon is expanded in an artery, vein, LAA, 800, aneurysm, 320, biological conduit, 900, or other blood containing space or biological space and at least a portion of the external surface of the balloon or a portion of the external surface of an expandable retention structure 731 attached to the balloon is in contact with at least a portion of the wall of the artery 317, vein 318, LAA 800, aneurysm 320, biological conduit 900, or other blood containing space or biological space 904, the assembly of the first catheter 173 and the elastomeric tubular structure 204 can be separated from the proximal neck 130 of the detachable balloon 10 by pulling the assembly of the first catheter 173 and the elastomeric tubular structure 204
- the proximal end of the elastomeric tubular structure 204 is inserted into the distal end of the first catheter 173 and the elastomeric tubular structure 204 is bonded to the inner surface of the distal end of the first catheter 173. In some embodiments, the proximal end of the elastomeric tubular structure 204 is inserted over the distal end of the first catheter 173 and the elastomeric tubular structure 204 is bonded to the outer surface of the distal end of the first catheter 173. In some embodiments, the elastomeric tubular structure 204 is bonded to distal end of the first catheter 173 with a glue or adhesive. In some
- the distal end of the elastomeric tubular structure 204 is stretched open, the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10 is inserted into the stretched open elastomeric tubular structure 204, forming a friction fit 202 between the distal portion of the elastomeric tubular structure 204 and the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10.
- a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment 190 is bonded to the external surface of the proximal neck 130 of a detachable balloon 10, forming a proximal neck assembly 135.
- a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment 190 comprises metal, platinum, iridium, gold, silver, stainless steel, nitinol, titanium, or alloys or combinations thereof.
- a portion of a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment 190 is radiopaque and visible under fluoroscopy and can assist a physician in confirming that a first catheter 173 has separated from the detachable balloon 10.
- the friction fit 202 between the elastomeric tubular structure 204 and the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10 is made without glue, adhesive, or a weld.
- the elastomeric tubular segment 204 is a sleeve or wrap. In some embodiments, the elastomeric tubular segment 204 is elastic or resilient.
- the elastomeric tubular segment 204 comprises an elastomer or a resilient material.
- the elastomeric tubular structure 204 comprises a biocompatible thermoplastic elastomer material.
- the elastomeric tubular segment 204 comprises nylon, Pebax, polyurethane, thermoplastic polyurethane, silicone, ChronoPrene, or other biocompatible elastomers or resilient materials.
- the elastomeric tubular segment 204 comprises a material with a Shore durometer of 25D - 80D.
- nominal dimensions, along with allowable and preferred ranges of dimensions, for various potential embodiments of the elastomeric tubular segment 204 described in FIGS. 42A-C are presented in tabular form in FIG. 43.
- the external diameter of an elastomeric tubular segment 204 is 0.031 - 0.096 inch after insertion of a first catheter 173.
- the external diameter of an elastomeric tubular segment 204 is 0.035 - 0.100 inch after insertion of a first catheter 173.
- the detachment process may occur either with the guidewire 40 extending through the central void 115 of the expanded detachable balloon and terminating distal to the expanded detachable balloon, or without the guidewire 40 present. It should also be noted that the detachment process may occur with a coil or other elongated or expandable body 10 in the lumen of the first catheter 173 or the second catheter 174.
- the elastomeric tubular structure 204 may be used for attachment of detachable balloons 10 of various sizes and shapes.
- the elastomeric tubular segment 204 is compatible with deployment of the detachable balloon 10 when it is used alone, as shown in FIGS. 36A-F and 37A-E; used in combination with one or more first elongated bodies 720 placed within the balloon 10, as shown in FIGS. 38A-J and 39A-H; or used in combination with one or more first elongated bodies 720 placed both within and distal to the balloon 10, as shown in FIGS. 40A-K and 41A-H.
- FIGS. 36A-F and 37A-E show a first sequence of operation of a detachable balloon catheter 1 with an elastomeric tubular segment 204 attachment system according to the embodiment shown in FIG. 30.
- An elastomeric tubular segment 204 is bonded within the proximal neck 130 of the balloon 10 and in frictional contact 202 with the outside of the first catheter 173.
- the balloon 10 is positioned and expanded. With the elastomeric tubular segment 204 held in place by the third catheter 175, retraction of the first catheter 173 allows detachment of the first catheter 173 from the proximal neck 130 of the balloon 10. Finally, the guidewire 40 is retracted.
- FIGS. 38A-J and 39A-H show a second sequence of operation of a detachable balloon catheter 1 with an elastomeric tubular segment 204 attachment system according to the embodiment shown in FIG. 30.
- An elastomeric tubular segment 204 is bonded within the proximal neck 130 of the balloon 10 and in frictional contact 202 with the outside of the first catheter 173.
- the balloon 10 is positioned and expanded.
- the guidewire 40 is retracted.
- One or more coils or first elongated bodies 720 are placed within the expanded balloon 10. With the elastomeric tubular segment 204 held in place by the third catheter 175, retraction of the first catheter 173 allows detachment of the first catheter 173 from the proximal neck 130 of the balloon 10.
- FIGS. 40A-K and 41 A-H show a third sequence of operation of a detachable balloon catheter 1 with an elastomeric tubular segment 204 attachment system according to the embodiment shown in FIG. 30.
- An elastomeric tubular segment 204 is bonded within the balloon proximal neck 130 and in frictional contact 202 with the outside of the first catheter 173.
- the balloon 10 is positioned and expanded.
- the guidewire 40 is retracted.
- One portion of a coil or first elongated body 720 is placed distal to the expanded balloon 10.
- the second catheter 174 is partially retracted.
- the remaining portion of the first elongated body 720 is placed within the expanded balloon 10.
- the present disclosure relates to medical devices comprising a detachable balloon 10 and a catheter or catheter assembly 5, wherein the detachable balloons 10 are configured for detachment from the catheter or catheter assembly 5 in vivo.
- the balloon 10 is joined or operably coupled to the second catheter 174 by a friction fit 202 provided by an elastomeric or resilient valve 192, as shown in FIGS. 44A-B and 52A-B.
- a detachable balloon catheter 1 comprises a detachable assembly for joining the detachable balloon 10 to the second catheter 174, the detachable assembly comprising one or more elastomeric valves 192 joined to a distal neck 140 or distal neck assembly 142 of the detachable balloon 10, wherein the one or more elastomeric valves 192 are configured to make a friction fit 202 with the distal portion of the second catheter 174.
- one or more elastomeric or resilient valves 192 are in the shape of a disc with a central orifice, such central orifice or aperture comprising a round puncture, a slit along an axis, or orthogonal slits across two axes, as shown in FIGS. 49A-D.
- the central orifice or aperture through the full thickness of the valve 192 may be a slit resembling a plus or minus sign, or a round puncture.
- the one or more elastomeric valves 192 comprise polymer, silicone, polyurethane, or rubber.
- a single valve 192 is used which comprises a silicone rubber disk of durometer ranging from about 40 Shore A to about 90 Shore A with 0.010 inch thickness and a round puncture central aperture.
- one or more washers or spacers are located proximal to 197, distal to 196, or both proximal and distal 197 & 196 to the one or more elastomeric valves 192, as shown in FIGS. 44A-B, 50, and 52A-B.
- the proximal and distal spacers 197 & 196 are in the shape of a disc with a central orifice, such central orifice comprising a round puncture, a slit along a diameter, or orthogonal slits across two diameters.
- the proximal and distal spacers 197 & 196 may comprise an elastomeric or other resilient material such as a polymer including silicone, polyurethane, or rubber.
- nominal dimensions, along with allowable and preferred ranges of dimensions, for various potential embodiments of the elastomeric or resilient valves 192 and proximal and distal spacers 197 & 196 described in FIG. 50 are presented in tabular form in FIG. 51.
- one or more elastomeric or resilient valves 192 and proximal and distal spacers 197 & 196 are contained within a distal nosecone 191, as shown in FIGS. 44A-B and 52A-B.
- a lumen or inner surface 193 of a distal nosecone 191 comprising one or more elastomeric valves 192, proximal spacers 197, and distal spacers 196 is bonded to a distal neck 140, distal neck assembly 142, or distal telescoping structure 185 of a detachable balloon 10.
- the nosecone 191 may contain multiple valves 192 placed in series with various combinations of central aperture geometry.
- An attachment system comprising an elastomeric or resilient valve 192 within a distal nosecone 191 and an elastomeric tubular segment 204 integrated with a proximal neck assembly 135 is compatible with deployment of the detachable balloon 10 when it is used alone, as shown in FIGS. 45A-F and 46A-E; used in combination with one or more first elongated bodies 720 placed within the balloon 10, as shown in FIGS. 47A-J and 48A-I; or used in combination with one or more first elongated bodies 720 placed both within and distal to the balloon 10, which is structurally and functionally similar to what is shown in FIGS. 40A-K, 41 A-H, 47A-J, and 48A-I.
- FIGS. 45A-F and 46A-E show a first sequence of operation of an attachment system comprising an elastomeric or resilient valve 192 and an elastomeric or resilient tubular segment 204 according to the embodiments shown in FIGS. 30 and 44.
- the balloon 10 is positioned and expanded. With the elastomeric tubular segment 204 held in place by the third catheter 175, retraction of the first catheter 173 (along with the second catheter 174) allows detachment of the first catheter 173 from the proximal neck 130 of the balloon 10. Finally, retraction of the guidewire 40 causes the valve 192 to close.
- FIGS. 47A-J and 48A-I show a second sequence of operation of an attachment system comprising an elastomeric or resilient valve 192 and an elastomeric or resilient tubular segment 204 according to the embodiments shown in FIGS. 30 and 44.
- the balloon 10 is positioned and expanded.
- the guidewire 40 is retracted.
- the second catheter 174 is partially retracted, causing the valve 192 to close.
- One or more coils or first elongated bodies 720 are placed within the expanded balloon 10. With the elastomeric tubular segment 204 held in place by the third catheter 175, retraction of the first catheter 173 (along with the second catheter 174) allows detachment of the first catheter 173 from the proximal neck 130 of the balloon 10.
- an expanded detachable balloon 10 of a detachable balloon catheter 1 comprising one or more elastomeric or resilient valves 192 joined to a distal neck 140 or distal neck assembly 142 of the detachable balloon 10 is expanded in an artery 317, vein 318, LAA 800, aneurysm 320, biological conduit 900, or other blood containing space or biological space 904 and at least a portion of the external surface of the balloon 10 or a portion of the external surface of an expandable retention structure 731 attached to the balloon 10 is in contact with at least a portion of the wall of the artery 317, vein 318, LAA 800, aneurysm 320, biological conduit 900, or other blood containing space or biological space 904, the second catheter 174 can be separated from the expanded detachable balloon 10 by pulling the second catheter 174 and the expanded detachable balloon 10 apart.
- the detachable balloon 10 of a detachable balloon catheter 1 when the detachable balloon 10 of a detachable balloon catheter 1 is expanded in an artery 317, vein 318, LAA 800, aneurysm 320, biological conduit 900, or other blood containing space or biological space 904 and at least a portion of the external surface of the expanded detachable balloon 10 or a portion of the external surface of an expandable retention structure 731 attached to the balloon 10 is in contact with at least a portion of the wall of the artery 317, vein 318, LAA 800, aneurysm 320, biological conduit 900, or other blood containing space or biological space 904, the second catheter 174 can be separated from the expanded detachable balloon 10 by pulling the second catheter 174 and the expanded balloon 10 apart.
- the detachable balloon 10 of a detachable balloon catheter 1 when the detachable balloon 10 of a detachable balloon catheter 1 is expanded in an artery 317, vein 318, LAA 800, aneurysm 320, biological conduit 900, or other blood containing space or biological space 904 and at least a portion of the external surface of the expanded detachable balloon 10 or a portion of the external surface of an expandable retention structure 731 attached to the balloon 10 is in contact with at least a portion of the wall of the artery 317, vein 318, LAA 800, aneurysm 320, biological conduit 900, or other blood containing space or biological space 904, an assembly of the second catheter 174 and the first catheter 173 can be separated from the expanded detachable balloon 10 by pulling the assembly of the second catheter 174, the first catheter 173, and the expanded balloon 10 apart.
- one or more elastomeric or resilient valves 192 are configured to close a distal opening, distal neck 140, distal telescoping segment 185, or distal neck assembly 142 of the expanded detachable balloon 10 when the second catheter 174 is separated from the expanded detachable balloon 10.
- one or more elastomer or resilient valves 192 are configured to reduce blood flow through the central void 115 or interior volume of the expanded detachable balloon 10 following removal of the second catheter 174 from the expanded detachable balloon 10.
- the external diameter of one or more elastomeric or resilient valves 192 is 0.018 - 0.068 inch. It should be noted that, with a valve 192 configured for a friction fit 202, the detachment process may occur either with the guidewire 40 extending through the valve 192 and terminating distal to the expanded detachable balloon 10, or without the guidewire 40 present. It should also be noted that the detachment process may occur with a coil or other elongated or expandable body 720 in the lumen 162 of the first catheter 173 or in the lumen 163 of the second catheter 174. The valve 192 may be used for attachment of detachable balloons 10 of various sizes and shapes.
- the present disclosure relates to medical devices comprising a detachable balloon 10 and a catheter or catheter assembly 5, wherein the detachable balloons 10 are configured for detachment from the catheter or catheter assembly 5 in vivo.
- the balloon is joined or operably coupled to the first catheter 173 by a tubular structure sensitive to electrolysis, also called an "anode" 390.
- the detachable balloon catheter 1 may comprise an electrolytic detachment system that includes an anode 390 placed between the first catheter 173 and the detachable balloon 10.
- the anode 390 is also sensitive to corrosion, electrochemical corrosion, electrochemical dissolution, and electrochemical metal dissolution.
- a detachable balloon catheter 1 comprises an anode 390, a conductor extends from the hub or proximal end of a first catheter 173 that makes an electrical connection with the anode 390, the proximal end of the anode 390 is bonded to the distal end of the first catheter 173 and the distal end of the anode 390 is bonded to a proximal neck 130 or proximal neck assembly 135 of the balloon 10.
- the first catheter 173 can be separated from the detachable balloon by pulling apart the assembly of the first catheter 173 and the proximal portion of the anode 390 and the assembly of the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10 and the distal portion of the anode 390.
- the bond between the first catheter 173 and the anode 390 is made using adhesive or glue
- the bond between the anode 390 and the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10 or both bonds are made using adhesive or glue, or adhesive or glue that is electrically non- conductive or insulating.
- the adhesive or glue between the anode 390 and the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10 electrically insulates the balloon from the anode 390.
- the adhesive or glue between the first catheter 173 and the anode 390 electrically insulates the first catheter 173 from the anode 390.
- the wall of the anode 390 comprises an inner layer that is more sensitive to electrolysis and an outer layer that defines an exterior surface that is less sensitive to electrolysis or corrosion.
- the inner layer of the anode 390 comprises stainless steel.
- the outer layer of the anode 390 that is less sensitive to electrolysis or corrosion comprises gold, silver, platinum, iridium, titanium, electrically non-conductive polymers, electrically non-conductive coatings, or alloys or combinations thereof.
- the wall of the anode 390 comprises an inner layer that defines an interior surface that is less sensitive to electrolysis or corrosion, a middle layer that is more sensitive to electrolysis or corrosion, and an outer layer that defines an exterior surface that is less sensitive to electrolysis or corrosion.
- the inner layer of the anode 390 comprises gold, silver, platinum, iridium, titanium, electrically non-conductive polymers, electrically non-conductive coatings, or alloys or combinations thereof.
- the outer layer of the anode 390 comprises gold, silver, platinum, iridium, titanium, electrically non-conductive polymers, electrically non- conductive coatings, or alloys or combinations thereof.
- the electrically non-conductive polymer is Parylene, polyur ethane, or silicone.
- the middle layer of the anode 390 comprises stainless steel, 300 series stainless steel, 400 series stainless steel, 302 stainless steel, 304 stainless steel, 316 stainless steel, 316L stainless steel, or 316LVM stainless steel.
- the stainless steel portion of the anode 390 is heat-treated.
- the outer layer of the anode 390 is absent and the middle layer or a stainless steel layer is exposed on the outer surface of a ring-shaped region of the anode 390.
- the inner and outer layers of the anode 390 are absent and a middle layer or stainless steel layer is exposed on the inner and outer surface of a ring- shaped region of the anode 390.
- a stress concentration line or strip is formed in the ring-shaped region, enabling a physician to break the anode 390 in vivo.
- At least a portion of the inner surface of the anode 390 is shielded from electrolysis or corrosion by having an outer surface of a distal portion of the first catheter 173 covering the portion of the inner surface of the anode 390. In some embodiments, at least a portion of the outer surface of the anode 390 is shielded from electrolysis or corrosion by having an inner surface of a distal portion of the first catheter 173 covering the portion of the outer surface of the anode 390. In some embodiments, at least a portion of the inner surface of the anode 390 is shielded from electrolysis or corrosion by having an outer surface of a proximal neck 130 or proximal neck assembly 135 covering the portion of the inner surface of the anode 390.
- At least a portion of the outer surface of the anode 390 is shielded from electrolysis or corrosion by having an inner surface of a proximal neck 130 or proximal neck assembly 135 covering the portion of the outer surface of the anode 390.
- the detachable balloon catheter 1 comprises an electrolytic detachment subsystem comprising an electrical circuit, wherein a portion of the electrical circuit is supported on the first catheter 173 and configured to cause separation of the anode 390, and thereby separation of the expanded detachable balloon 10 from the first catheter 173.
- at least a portion of the electrical circuit is supported on the first catheter 173 and configured to cause electrolysis or corrosion in the ring-shaped region of the anode 390 and separation of the portion of the anode 390 distal to the ring-shaped region from the portion of the anode 390 proximal to the ring-shaped region, and thereby separation of the expanded balloon 10 from the first catheter 173.
- the electrolytic detachment subsystem is configured to apply an electrical current in a manner that creates an anode 390 in the region of the ring-shaped region of the anode 390 to cause the anode 390 to separate such that the distal end of the first catheter 173 can separate from the balloon 10.
- a portion of the anode 390 distal to the ring-shaped region is separated from the portion of the anode 390 proximal to the ring-shaped region.
- the electrolytic detachment subsystem is configured to deliver a constant current of 1 - 10 mA, including delivering current to an anode. 390.
- the anode 390 is a ring- shaped region of the anode 390 comprising stainless steel on the outer surface of the ring- shaped region.
- an external surface of a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment is bonded to an internal surface of the proximal neck 130, forming a proximal neck assembly 135 and the anode 390 is bonded or joined to the ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment.
- an internal surface of a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment is bonded to the external surface of the proximal neck 130 of the detachable balloon 10, forming a proximal neck assembly 135.
- a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment comprises metal, platinum, iridium, gold, silver, stainless steel, nitinol, titanium, or alloys or combinations thereof.
- at least a portion of a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment is radiopaque and visible under fluoroscopy and can assist a physician in confirming that a first catheter 173 has separated from the detachable balloon 10.
- an internal surface of a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment 190 is bonded to an external surface of a proximal neck 130 of a detachable balloon 10, forming a proximal neck assembly 135.
- a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment comprises metal, platinum, iridium, gold, silver, stainless steel, nitinol, titanium, or alloys or combinations thereof.
- a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment is radiopaque and visible under fluoroscopy and can assist a physician in confirming that a first catheter 173 has separated from the detachable balloon.
- the tubular structure or ring-shaped structure 190 present in the wall of the distal portion of the first catheter 173 comprises metal, platinum, iridium, gold, silver, stainless steel, nitinol, titanium, or alloys or combinations thereof.
- At least a portion of the tubular structure or ring-shaped structure 190 present in the wall of the distal portion of the first catheter 173 is radiopaque and visible under fluoroscopy and can assist a physician in confirming that a first catheter 173 has separated from a detachable balloon 10.
- a tubular structure or ring-shaped structure 190 is present in the wall of the distal portion of the first catheter 173 and in other embodiments a tubular structure or ring-shaped structure 190 is bonded or joined to the external surface of the distal portion of the first catheter 173.
- the detachable balloon catheter 1 further comprises a conductor extending from the hub or proximal end of the first catheter 173 and making an electrical connection with a cathode tubular structure 405.
- a conductor extending from the hub or proximal end of the first catheter 173 and making an electrical connection with a cathode tubular structure 405.
- at least a portion of one or more conductors are embedded in the wall of the first catheter 173 and act as electrical conductors for the electrolytic detachment subsystem and provide structural reinforcement for the wall of the first catheter 173.
- at least the portion of a conductor is routed through the wall of the first catheter 173 in a spiral, coiled, braided, or straight configuration.
- one or more of the conductors are wires, or are copper wires with an electrically insulating polymer coating.
- the electrolytic detachment subsystem is configured to deliver constant current to the anode 390.
- the proximal hub 179 of the first catheter 173 comprises an electrical jack and the proximal end of the conductor wire connected to the anode 390 is connected to the electrical jack.
- the proximal hub 179 of the first catheter 173 comprises an electrical jack and the proximal end of the conductor wire connected to the cathode tubular structure 405 on the first catheter is connected to the electrical jack.
- an assembly of the distal portion of the anode 390, the proximal neck 130 or proximal neck assembly 135 of the detachable balloon, and the expanded detachable balloon can be separated from an assembly of the proximal portion of the anode 390 and the first catheter 173 by pulling on the first catheter 173 while the expanded detachable balloon 10 remains fixed in place.
- an assembly of the distal portion of the anode 390, the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10, and the expanded detachable balloon can be separated from an assembly of the proximal portion of the anode 390, the first catheter 173, and the second catheter 174 by pulling on the first and second catheters 173 & 174 while the expanded detachable balloon 10 remains fixed in place.
- the first catheter 173 assembly and the detachable balloon 10 assembly are pulled apart when the expanded detachable balloon 10 is engaged to the wall of a saccular aneurysm 320, artery 317, vein 318, LAA 800, other blood containing structure, biological conduit 900, or biological space 904.
- nominal dimensions, along with allowable and preferred ranges of dimensions, for various potential embodiments of the anode described in FIGS. 55A-E and 57A-D are presented in tabular form in FIG. 56.
- the internal or luminal diameter of the anode is 0.025 - 0.068 inch.
- the external diameter of the anode is 0.029 - 0.072 inch.
- the detachment process may occur either with the guidewire 40 extending through the central void 115 of the expanded detachable balloon and terminating distal to the expanded detachable balloon, or without the guidewire 40 present. It should also be noted that the detachment process may occur with a coil or other elongated or expandable body 10 in the lumen 162 of the first catheter 173 or lumen 163 of the second catheter 174.
- the anode 390 may be used for attachment of detachable balloons 10 of various sizes and shapes.
- the electrolytic detachment system comprising an anode 390 is compatible with deployment of the detachable balloon 10 when it is used alone, as shown in FIGS. 58A-E and 59A-E; used in combination with one or more elongated bodies 720 placed within the balloon 10, as shown in FIGS. 60A-I and 61 A-H; or used in
- FIGS. 58A-E and 59A-E show a first sequence of operation of an electrolytic detachment system according to the embodiment shown in FIGS. 55 and 57.
- the balloon 10 is positioned and expanded.
- An electrolytic detachment controller 406 is connected to the hub 179 of the first catheter 173 by a cable 407 and the balloon 10 is detached by electrolysis. Finally, the guidewire 40, first catheter 173, and second catheter 174 are simultaneously retracted.
- FIGS. 60A-I and 61 A-H show a second sequence of operation of an electrolytic detachment system according to the embodiment shown in FIGS. 55 and 57.
- the balloon 10 is positioned and expanded.
- the guidewire 40 is retracted.
- the second catheter 174 is partially retracted and one or more coils or first expandable bodies 720 are placed within the expanded balloon 10.
- An electrolytic detachment controller 406 is connected to the hub 179 of the first catheter 173 by a cable 407 and the balloon 10 is detached by electrolysis. Finally, the guidewire 40, first catheter 173, and second catheter 174 are simultaneously retracted.
- FIGS. 62A-I and 63A-I show a third sequence of operation of an electrolytic detachment system according to the embodiment shown in FIGS. 55 and 57.
- the balloon 10 is positioned and expanded.
- the guidewire 40 is retracted.
- One portion of a coil or first expandable body 720 is placed distal to the expanded balloon 10.
- the second catheter 174 is partially retracted and the remaining portion of the first expandable body 720 is placed within the expanded balloon 10.
- An electrolytic detachment controller 406 is connected to the hub 179 of the first catheter 173 by a cable 407 and the balloon 10 is detached by electrolysis.
- the guidewire 40, first catheter 173, and second catheter 174 are simultaneously retracted.
- a stainless steel (SST) ring is attached to the proximal neck 130 of the detachable balloon 10 and the first catheter 173.
- the SST ring 224 may be composed of any biocompatible stainless steel alloy, including but not limited to 300 series stainless steel or 400 series stainless steel and preferably 304, 316, 316L, or 316LVM stainless steel.
- a stainless steel (SST) ring 224 is attached to the proximal neck 130 via welding or gluing after the formation of the detachable balloon 10.
- the neck 215 may be composed of stainless steel and may be incorporated during the formation of the detachable balloon, 10, or subsequently welded or glued to the body.
- the SST ring 224or the SST neck 215 may be composed of any biocompatible stainless steel alloy, including but not limited to 300 series stainless steel or 400 series stainless steel and preferably 304, 316, 316L, or 316LVM stainless steel.
- the SST ring 224 includes an insulating coating. 226.
- the insulating coating 226 may be any biocompatible polymer coating. In one aspect, the insulating coating 226 is a dielectric material.
- a portion of the polymer coating is removed from the exterior surface of the ring 224 to expose a metal surface that may have a strip or ring 228 configuration.
- the exposed metal surface may be formed by masking this region of the ring 228 before applying the coating, and then removing the masking material.
- electrolysis can occur to sever the uncoated metal strip thereby separating the expanded detachable balloon 10 from the first catheter 173.
- the metallic strip may be exposed by any suitable method, including but not limited to laser etching or laser ablation.
- the metallic strip of the detachment site may be exposed before or after the folding or compression of the detachable balloon. 10.
- the exposed metal in the region may be gold plated, while in other embodiments the exposed metal is stainless steel.
- the neck 215 or ring 224 has an average wall thickness of 23 microns ⁇ 5 microns and the laser etched detachment site has an average wall thickness of about 15 microns, a width of about 125 microns, and is located about 1 mm from the end of the neck 215.
- the laser etched portion is subsequently masked during the electroforming process.
- the width W of the detachment site i.e. the exposed metal surface in a strip or ring configuration
- the detachment site may be located anywhere along the length Nl of the neck.
- W may be located in the region of the neck 215 formed by the metallic ring 224.
- the exposed strip of the detachment site has a width W of 0.25 mm ⁇ 0.03 mm and is located at a length of approximately 0.51 mm ⁇ 0.03 mm from the end of the neck.
- the present disclosure relates to medical devices comprising a detachable balloon 10 and a catheter or catheter assembly 5, wherein the detachable balloons 10 are configured for detachment from the catheter or catheter assembly 5 in vivo.
- the balloon 10 is joined or operably coupled to the first catheter 173 by a heat sensitive tubular structure 204 or a tubular structure that is a solid at body temperature but melts after the application of heat increases the temperature above body temperature.
- a detachable balloon catheter 1 comprises a detachable assembly for joining the detachable balloon to the first catheter 173, the detachable assembly comprising a heat sensitive tubular structure comprising a material that melts at a temperature between 50 °C and 100 °C.
- an assembly of the distal portion of the heat sensitive tubular structure, the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10, and the expanded detachable balloon can be separated from an assembly of the proximal portion of the heat sensitive tubular structure and the first catheter 173 by pulling on the first catheter 173 while the expanded detachable balloon 10 remains fixed in place.
- an assembly of the distal portion of the heat sensitive tubular structure, the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10, and the expanded detachable balloon can be separated from an assembly of the proximal portion of the heat sensitive tubular structure 410, the first catheter 173, and the second catheter 174 by pulling on the first and second catheters 173 & 174 while the expanded detachable balloon 10 remains fixed in place.
- the first catheter 173 assembly and the detachable balloon 10 assembly are pulled apart when the expanded detachable balloon 10 is engaged to the wall of a saccular aneurysm 320, artery 317, vein 318, LAA 800, other blood containing structure, biological conduit 900, or biological space 904.
- the heat sensitive tubular structure comprises a polymer segment.
- the proximal end of the heat sensitive tubular structure is bonded to the distal end of the first catheter 173 and the distal end of the heat sensitive tubular structure 410 is bonded to a proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10.
- the distal end of the first catheter 173 is joined or bonded to the heat sensitive tubular structure using glue or adhesive.
- the distal end of the heat sensitive tubular structure and the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10 are joined or bonded using glue or adhesive.
- the distal end of the first catheter 173 is joined or bonded to the heat sensitive tubular structure 410 and the distal end of the heat sensitive tubular structure 410 and the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10 are joined or bonded using glue or adhesive.
- the heat sensitive tubular structure comprises material that forms at least a portion of the distal end of the first catheter 173.
- the distal end of the heat sensitive tubular structure portion 411 of the first catheter 173 and the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10 are joined or bonded using glue or adhesive.
- the heat sensitive tubular structure comprises material that forms a bond 409 between the distal end of the first catheter 173 and the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10, and wherein the first catheter 173 can be separated from the detachable balloon 10 when at least a portion of the heat sensitive bond 409 melts.
- the detachable balloon catheter 1 comprises an electrothermal detachment subsystem with an electrical circuit wherein a portion of the electrical circuit is supported on the first catheter 173 and configured to supply energy to a heat sensitive tubular structure in a manner that increases at least a portion of the heat sensitive tubular structure to a temperature between 50 °C and 100 °C.
- the electrothermal detachment subsystem comprises an electrical circuit wherein at least a portion of the first circuit is supported on the first catheter 173, the electrical circuit comprises a resistance heating element, and the electrothermal detachment subsystem is configured to deliver an electrical current to the resistance heating element.
- the resistance heating element when electrical current is passed through a resistance heating element, the resistance heating element warms to a temperature between 50 °C and 100 °C. In some examples, when a resistance heating element warms to a temperature between 50 °C and 100 °C, at least a portion of the heat sensitive tubular structure warms to a temperature between 50 °C and 100 °C. In some embodiments, the resistance heating element comprises a wire, a wire comprising nickel, chromium, iron, aluminum, copper, or combinations thereof, a Nichrome wire, a Kanthal wire, a
- the electrothermal detachment subsystem comprises one or more conductors, including conductors which are wires or insulated wires. In some embodiments, at least a portion of the one or more conductors is embedded in the wall of the first catheter 173 and act as both conductors for the first electrothermal detachment subsystem and structural reinforcement for the wall of the first catheter 173.
- the conductors are routed through at least a portion of the wall of the first catheter 173 in a spiral, coiled, braided, or straight configuration.
- the electrothermal detachment subsystem is configured to deliver constant current or a constant voltage to a resistive heating element or wire.
- a third medical device 1 comprises an electrothermal detachment subsystem for use with a detachable balloon catheter 1 comprising a heat sensitive tubular structure.
- the third medical device 1 comprises an electrical circuit wherein a portion of the electrical circuit is supported on the third medical device 412 and configured to supply energy to the distal portion of the third medical device 412 in a manner that increases a distal portion of the third medical device 412 to a temperature between 50 °C and 100 °C.
- a third medical device 412 comprises an electrical circuit wherein at least a portion of the electrical circuit is supported on the third medical device 412, the electrical circuit comprises a resistance heating element, and the third medical device 412 is configured to deliver an electrical current to a resistance heating element.
- the electrothermal detachment subsystem of the third medical device 412 is configured to deliver an electrical current to the resistance heating element in a manner that causes the temperature of the resistance heating element to increase to a temperature between 50 °C and 100 °C.
- a first medical device 1 is configured such that, when the third medical device 412 is inserted into the lumen 162 of the first catheter 173 of the first medical device 1 and advanced until the resistive heating element portion of the third medical device 412 is located within or adjacent to the heat sensitive tubular structure 410 of the first medical device 1 that melts at a temperature between 50 °C and 100 °C, and an electrical current is passed through the resistive heating element of the third medical device 412 in a manner that results in the temperature of the resistance heating element increasing to a temperature between 50 °C and 100 °C, then at least a portion of the heat sensitive tubular structure 410 of the first medical device 1 melts and the first catheter 173 of the first medical device 1 can be separated from the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10 of the first medical device 1.
- the outer diameter of the portion of the third medical device 1 that warms to a temperature between 50 °C and 100 °C is 0.001, 0.002, 0.003, 0.004, 0.005, 0.006, 0.007, 0.008, 0.009, or 0.010 inch less than the internal diameter of the first catheter 173 of the first medical device 1 in or near the heat sensitive tubular structure 410.
- the resistance heating element of the third medical device 1 is a wire, a wire comprising nickel, chromium, iron, aluminum, copper, or combinations thereof, a Nichrome wire, a Kanthal wire, a Constantan wire, an Evanohm wire, a Balco wire, a Cupron wire, or a Manganin wire.
- a resistive heating element or wire is located on the external surface of the third medical device 1 or the external surface of the catheter of the third medical device 412. In some
- the third medical device 412 comprises one or more second conductors, wherein at least a portion of one or more second conductors are embedded in the wall of the third medical device 412 or the catheter of the third medical device 412 and act as both electrical conductors for the second electrothermal detachment subsystem and structural reinforcement for the wall of the third medical device 412 or the catheter of the third medical device 412.
- at least a portion of the conductors of the third medical device 412 are routed through the wall of the third medical device 412 or the catheter of the third medical device 412 in a spiral, coiled, braided, or straight configuration.
- the conductors of the third medical device 412 are wires.
- the electrothermal detachment subsystem of the third medical device 412 is configured to deliver constant current or constant voltage to the resistive heating element or wire of the third medical device 412.
- an assembly of the distal portion of the heat sensitive tubular structure, the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10, and the expanded detachable balloon can be separated from an assembly of the proximal portion of the heat sensitive tubular structure and the first catheter 173 by pulling on the first catheter 173 while the expanded detachable balloon 10 remains fixed in place.
- melting of a portion of the heat sensitive tubular structure 410, an assembly of the distal portion of the heat sensitive tubular structure 410, the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10, and the expanded detachable balloon 10 can be separated from an assembly of the proximal portion of the heat sensitive tubular structure 410, the first catheter 173, and the second catheter 174 by pulling on the first and second catheters 173 & 174 while the expanded detachable balloon 10 remains fixed in place.
- the first catheter 173 assembly and the detachable balloon 10 assembly are pulled apart when the expanded detachable balloon 10 is engaged to the wall of a saccular aneurysm 320, artery 317, vein 318, LAA 800, other blood containing structure, biological conduit 900, or biological space 904.
- the detachment process may occur either with the guidewire 40 extending through the central void 115 of the expanded detachable balloon and terminating distal to the expanded detachable balloon, or without the guidewire 40 present. It should also be noted that the detachment process may occur with a coil or other elongated or expandable body 10 in the lumen of the first catheter 173 or the second catheter 174.
- the heat sensitive tubular structure may be used for attachment of detachable balloons of various sizes and shapes.
- the electrothermal detachment system comprising a heat sensitive tubular structure 410, heat sensitive distal portion 411 of the first catheter 173, or heat sensitive bond 409 between distal end of the first catheter 173 and the proximal neck 130 of the detachable balloon 10 is compatible with deployment of the balloon 10 when it is used alone, as shown in FIGS. 73A-F and 74A-E; used in combination with one or more elongated bodies 720 placed within the balloon 10, as shown in FIGS. 75A-I and 76A-K; or used in combination with one or more elongated bodies 720 placed both within and distal to the balloon 10, as shown in FIGS. 77A-I and 78A-K.
- FIGS. 73A-F and 74A-E show a first sequence of operation of an electrothermal detachment system according to the embodiment shown in FIGS. 64 and 65.
- the balloon 10 is positioned and expanded.
- the guidewire 40 and second catheter 174 are retracted and replaced with a heating catheter 412.
- the electrothermal detachment controller 406 is connected to heating catheter 412 by a cable 407 and the balloon 10 is detached by melting the heat sensitive first tubular structure 410.
- the first catheter 173 and heating catheter 412 are simultaneously retracted.
- FIGS. 75A-I and 76A-K show a second sequence of operation of an electrothermal detachment system according to the embodiment shown in FIGS. 64 and 65.
- the balloon 10 is positioned and expanded.
- the guidewire 40 is retracted.
- the second catheter 174 is partially retracted and one or more coils or expandable bodies 720 are placed within the expanded balloon 10.
- the guidewire 40 and second catheter 174 are retracted and replaced with a heating catheter 412.
- the electrothermal detachment controller 406 is connected to the heating catheter 412 by a cable 407 and the balloon 10 is detached by melting the heat sensitive first tubular structure 410.
- the first catheter 173 and heating catheter 412 are simultaneously retracted.
- FIGS. 77A-I and 78A-K show a third sequence of operation of an electrothermal detachment system according to the embodiment shown in FIGS. 64 and 65.
- the balloon 10 is positioned and expanded.
- the guidewire 40 is retracted.
- One portion of a coil or elongated body 720 is placed distal to the expanded balloon 10.
- the second catheter 174 is partially retracted and the remaining portion of the elongated body 720 is placed within the expanded balloon 10.
- the guidewire 40 and second catheter 174 are retracted and replaced with a heating catheter 412.
- the electrothermal detachment controller 406 is connected to the heating catheter 412 by a cable 407 and the balloon 10 is detached by melting the heat sensitive first tubular structure 410.
- the first catheter 173 and heating catheter 412 are simultaneously retracted.
- a resistance wire 400 is incorporated into a third medical device 1 that is coaxial and internal to the first catheter 173.
- a thermally sensitive coupling 410 joins the proximal neck 130 of the detachable balloon 10 to the first catheter 173.
- the thermally sensitive coupling 410 is a tubular structure wherein one end is affixed or bonded to the detachable balloon and the other end is affixed or bonded to first catheter 173.
- the thermal sensitive coupling is a heat sensitive distal end 411 of the first catheter 173 and the first catheter 173 is affixed or bonded to the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10.
- the thermally sensitive coupling is a heat sensitive bond 409 between the first catheter 173 and the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10.
- the second catheter 174 remains within the first catheter 173.
- the second catheter 174 is replaced with the third medical device 412.
- the third medical device 412 features both a marker band 612 a resistance wire 400 segment that is electrically engaged to a pair of conductive wires 402 that are embedded within the catheter and run out to its proximal end for connection to a detachment controller 406.
- a current is applied through the conductive wires 402 and through the resistance wire 400.
- the applied current is sufficient to heat the resistance wire 400 segment and the nearby thermally sensitive tubular structure 410 to a temperature in a range between about 40 °C and about 95 °C which melts the thermally sensitive coupling 409, 410, or 411 and detaches the expanded detachable balloon 10 from the first catheter 173.
- the distal neck 140 of the detachable balloon 10 may be held to the distal end 194 of the second catheter 174 by a valve 192 mounted within a distal nosecone 191.
- This valve 191 closes the distal neck 140 of the detachable balloon 10 when the second catheter 174 is removed, blocking blood flow through the central void 115 or interior volume of the expanded detached balloon 10.
- a resistance wire 400 segment is placed adjacent to, or incorporated into, a thermally sensitive coupling between the first catheter 173 and the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10, and the resistance wire segment 400 is electrically engaged to a pair of conductive wires 402 that are embedded within the wall of the first catheter 173 or are placed within the first lumen 162 of the detachable balloon catheter 1, and run out to the proximal end of the detachable balloon catheter 1 for connection to a detachment controller 406 using a cable 407.
- the thermally sensitive coupling is a heat sensitive tubular structure 410 wherein one end is affixed or bonded to the detachable balloon and the other end is affixed or bonded to first catheter 173.
- nominal dimensions, along with allowable and preferred ranges of dimensions, for various potential embodiments of the heat sensitive tubular structure 410 described in FIGS. 65A-D are presented in tabular form in FIG. 66.
- the internal or luminal diameter of the heat sensitive tubular structure 410 is 0.025 - 0.078 inch.
- the external diameter of the heat sensitive tubular structure 410 is 0.027 - 0.080 inch.
- the thermal sensitive coupling is integrated into the distal end of the first catheter 173 and the first catheter 173 is affixed or bonded to the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10.
- nominal dimensions, along with allowable and preferred ranges of dimensions, for various potential embodiments of the heat sensitive distal end of the first catheter 173 described in FIGS. 68A-D are presented in tabular form in FIG. 69.
- the thermally sensitive coupling 410 is a bond between the first catheter 173 and the proximal neck 130 or proximal neck assembly 135 of the detachable balloon 10.
- nominal dimensions, along with allowable and preferred ranges of dimensions, for various potential embodiments of the heat sensitive bond to the first catheter 173 described in FIGS. 71 A-C are presented in tabular form in FIG. 72.
- the second catheter 174 can be removed or can remain within the first catheter 173. A current is applied through the conductive wires 402 and through the resistance wire 400.
- the applied current is sufficient to heat the resistance wire 400 segment and the nearby thermally sensitive coupling 410 to a temperature in a range between about 40 °C and about 95 °C which melts the thermally sensitive coupling 410 and detaches the expanded detachable balloon 10 from the first catheter 173.
- the distal neck 140 of the detachable balloon may be held to the distal end of the second catheter 174 by a valve 192 mounted within a distal nosecone 191.
- This valve 192 closes the distal neck 140 of the detachable balloon 10 when the second catheter 174 is removed, blocking blood flow through the central void 115 or interior volume of the expanded detached balloon 10.
- a medical device 1 comprising a detachable balloon may further comprise a first catheter 173 that is coupled to the proximal end of the detachable balloon 10.
- the first catheter is coupled to a proximal neck 130 of the detachable balloon 10.
- the first catheter 173 is coupled to the detachable balloon 10 by a friction fit 202.
- the first catheter 173 is coupled to the detachable balloon 10 by a glue, adhesive, solder, or weld.
- a medical device 1 comprising a detachable balloon may further comprise a second catheter 174 that passes through the central void 115 of the detachable balloon and couples with the distal end or distal neck 140 of the detachable balloon.
- the second catheter 174 is coupled to the detachable balloon by a friction fit through an elastomeric or resilient valve 192, including through an elastomeric or resilient valve 192 that is part of a distal nosecone 191 assembly.
- the tip of the second catheter 174 further comprises one or two marker bands 612that are conspicuous during fluoroscopy and configured to assist in the delivery and detachment of first elongated bodies 720 or expandable bodies from second elongated bodies 721.
- the tip of the second catheter 174 can be rendered mobile and advanced into the biological space 904 adjacent or distal to the expanded detachable balloon 10.
- rendering the second catheter 174 mobile may refer to manipulating a control mechanism on its proximal hub 178, or turning the hemostatic valve of a Tuohy Borst adaptor 186 on a first catheter 173 to reduce friction between the hemostatic valve and the external surface of the adjacent second catheter 174, such that the second catheter 174 may be advanced forward into the biological space 904 distal to the remaining fixed assembly of the detachable balloon 10 and the first catheter 173, and steered or guided to a desired location.
- the second catheter 174 may also be rendered mobile and navigable by any other suitable means including but not limited to mechanical arrangements, magnetic interaction, or the use of an electrical current, or combinations thereof, among others.
- the tip of the second catheter 174 can be advanced into the biological space distal to the detachable balloon 10 when expanded.
- One or more first elongated bodies 720 or expandable bodies can be placed through the lumen 163 of the second catheter 174 and into the biological space 904 adjacent to the expanded balloon 10 prior to detachment of the first catheter 173 from the detachable balloon 10.
- the second catheter 174 may also be referred to as a "coiling catheter.”
- the tip of the second catheter 174 can be pulled back into the central void 115 of the detachable balloon 10 when expanded.
- One or more first elongated bodies 720 or expandable bodies can be placed through the lumen 163 of the second catheter 174 and into the central void 115 of the detachable balloon 10 prior to detachment of the first catheter 173 from the detachable balloon 10.
- One or more first elongated bodies or expandable bodies 720 can be placed through the lumen 163 of the second catheter 174 and into the remaining portion of the lumen 322 of the aneurysm 320 that is not filled with the expanded balloon 10.
- the tip of the second catheter 174 can be repositioned in the remaining portion of the lumen 322 of the aneurysm 320 that is not filled with the expanded balloon 10 and then one or more additional first elongated bodies or expandable bodies 720 or medical devices can be placed.
- the tip of the second catheter 174 can be repositioned again in the remaining portion of the lumen 322 of the aneurysm 320 that is not filled with the expanded balloon 10 and then one or more additional first elongated bodies or expandable bodies 720 or medical devices can be placed.
- the assembly of the first and second catheters 173 & 174 can be separated or detached from the expanded balloon 10 and the first and second catheters 173 & 174 can be removed.
- Manipulation of components at the hub can cause the advancement or retraction of the second catheter 174 relative to the expanded balloon 10, first catheter 173, or third catheter 175.
- the second catheter 174 can be rendered mobile and advanced forward relative to the expanded balloon 10, first catheter 173, or third catheter 175 to facilitate the placement of one or more first elongated bodies or expandable bodies 720 or medical devices in the unfilled lumen 322 of the aneurysm 320 behind the expanded balloon 10.
- the second catheter 174 may further comprise one or more radiopaque marker bands 612 to help identify the catheter tip position using fluoroscopy, helping facilitate the placement and detachment of the first elongated bodies or expandable bodies 720 or medical devices that are placed through the lumen 163 of the second catheter 174.
- a ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment 185 is bonded to the distal neck 140 of the detachable balloon and helps to form a tight seal between the outer surface of the second catheter 174 and the distal neck 140 or neck assembly of the detachable balloon 10 to facilitate expansion of the detachable balloon 10 or to facilitate the sliding of the distal neck 140 of the detachable balloon 10 on the second catheter 174 during expansion of the detachable balloon 10.
- the ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter structure 185 allows the body of the detachable balloon 10 to shorten in the axial direction 706.
- this maximizes the distance between the distal end of the expanded detachable balloon 10 and the dome of the aneurysm 320 so that a first elongated body 720 or an expandable body 10 may be placed in the sac or lumen of the aneurysm 322 distal to the expanded detachable balloon 10 with the least risk of injuring, rupturing, or puncturing the often fragile dome of the aneurysm 320.
- the ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment 185 may also reduce leakage of the injected fluid medium from the detachable balloon during expansion, which reduces the pressure required for expansion and reduces the rate of collapse of detachable polymer balloons and detachable flexible metalized polymer balloons 14 after expansion in vivo.
- the ring structure, tubular structure, or telescoping structure 185 may be a section of metal tubing comprising gold, platinum, iridium, tantalum, or combinations or alloys thereof that may also function as a radiopaque marker that is visible under fluoroscopy.
- the radiopaque ring structure, tubular structure, or telescoping structure enhances the visibility of the detachable balloon 10 under fluoroscopic imaging.
- the radiopaque ring structure, tubular structure, or telescoping structure 185 may help a physician in positioning the tip of the second catheter 174 prior to the placement of all or a portion of a first elongated body 720 or expandable body 10 in vivo, including placement within the central void 115 of, or adjacent to, an expanded detachable balloon 10.
- the ring structure, tubular structure, telescoping structure, catheter segment, or telescoping catheter segment 185 may be composed of a polymer and include a radiopaque marker spot or band 612 to enhance the visibility of the detachable balloon 10 under fluoroscopic imaging.
- the radiopaque marker spot or band 612 or the ring structure, tubular structure, or telescoping structure 185 may help a physician in positioning the tip of the second catheter 174 prior to the placement of all or a portion of a first elongated body720 or expandable body 10 in vivo, including placement within the central void 115 of, or adjacent to, an expanded detachable balloon 10.
- Methods of manufacturing first medical devices 1 as disclosed herein including methods of manufacturing detachable polymer balloons 12, detachable metalized polymer balloons 14, detachable flexible metalized polymer balloons, detachable rigid metalized polymer balloons, detachable metal balloons 16, and detachable polymer-coated metal balloons 18.
- a first medical device 1 is made by
- first catheter 173 manufacturing a second catheter 174, manufacturing a detachable polymer balloon 12 with a proximal and a distal opening, thereby creating a first polymer layer 99 of the detachable polymer balloon 12 that is continuous, except for the proximal and distal openings, forming the wall 30 of the detachable polymer balloon 12 into a pleated and folded configuration, joining or operably coupling the pleated and folded detachable polymer balloon to the first catheter 173 in a manner that allows for the separation of the detachable polymer balloon 12 from the first catheter 173 after expansion in a patient.
- the expanded detachable metalized polymer balloon 14 is joined or operably coupled to the first catheter 173 in a manner that allows for the separation of the detachable metalized polymer balloon 14 from the first catheter 173 after expansion in a patient, and then the wall 30 of the detachable metalized polymer balloon 14 is formed into a pleated and folded configuration.
- Detachable balloons 10 wherein the polymer layer 99 is continuous except for the proximal and distal openings and there is no metal layer 90 are called "detachable polymer balloons", “polymer balloons", “detachable polymer-only balloons", or "polymer-only balloons" 12.
- the polymer layer 99 of a detachable polymer balloon 12 comprises PET, nylon, or Pebax.
- a detachable polymer balloon 12 is manufactured by blow molding.
- a detachable polymer balloon 12 is formed with a distal region 120, a proximal region 110 generally opposite the distal region 120, and an intermediate region 100 transitioning from the distal region 120 to the proximal region 110, while in other embodiments, a detachable polymer balloon 12 is formed with a distal region 120 and a proximal region 110 without an intermediate region 100.
- the rated burst pressure of a detachable polymer balloon 12 is 1 - 30 atmospheres.
- the thickness of the wall 30 of the detachable polymer balloon 12 is 5 - 75 microns. In some embodiments, at least a portion of the external surface of a detachable polymer balloon 12 comprises a textured surface. In some embodiments, at least a portion of the external surface of a detachable polymer balloon 12 comprises a textured surface, wherein the distance between the highest portions of the external surface of the detachable balloon 10 and the lowest portions of the external surface of the detachable balloon 10 is 0.0001 - 1 microns.
- a first medical device 1 is made by
- first catheter 173, manufacturing a second catheter 174 manufacturing a detachable polymer balloon 12 with a proximal opening and a distal opening, thereby creating a first polymer layer 99 of the detachable polymer balloon 12 that is continuous, except for the proximal and distal openings, expanding the detachable polymer balloon 12, adding a first layer of metal 90 with a thickness in the range of 0.0005 to 1 micron to at least a portion of the external surface of the detachable polymer balloon 12 through a sputter coating or vapor deposition process, forming the wall 30 of the detachable metalized polymer balloon 14 into a pleated and folded configuration, joining or operably coupling the pleated and folded detachable metalized polymer balloon 14 to the first catheter 173 in a manner that allows for the separation of the detachable metalized polymer balloon 14 from the first catheter 173 after expansion in a patient.
- the expanded detachable metalized polymer balloon 14 is joined or operably coupled to the first catheter 173 in a manner that allows for the separation of the detachable metalized polymer balloon 14 from the first catheter 173 after expansion in a patient, and then the wall 30 of the detachable metalized balloon 14 is formed into a pleated and folded configuration.
- a structural metal layer 90 is a metal layer 90 wherein the primary purpose of the metal is load bearing, rather than for other purposes such as increasing fluoroscopic visualization, enhancing biocompatibility, inducing a biological response in the adjacent tissue (such as stimulating growth of an endothelial layer on the surface of the balloon 10), or the conduction of electricity, among other purposes.
- a structural metal layer 90 is a metal layer 90 with a thickness greater than 1 micron.
- the first metal layer 90 is gold, titanium, or combinations thereof. In some embodiments, the first metal layer 90 that is continuous, in other embodiments the first metal layer 90 that is discontinuous. In some embodiments, a first metal layer 90 is formed on the proximal region 110, the intermediate region, the distal region, 120, the proximal and intermediate regions, the intermediate and distal regions, 120, or the proximal, intermediate, and distal regions. 120. In some
- one or more masks are applied to an outer surface of the detachable polymer balloon prior to creating the first metal layer 90 such that only a portion of the external surface of the detachable polymer balloon is covered by a first metal layer. 90.
- the rated burst pressure of a detachable flexible metalized polymer balloon is 1 - 30 atmospheres.
- the thickness of the wall 30 of a detachable flexible metalized polymer balloon is 5 - 75 microns.
- at least a portion of the external surface of a detachable flexible metalized polymer balloon comprises a textured surface.
- At least a portion of the external surface of a detachable flexible metalized polymer balloon comprises a textured surface, wherein the distance between the highest portions of the external surface of the balloon and the lowest portions of the external surface of the balloon is 0.0001 - 1 microns.
- a first medical device 1 is made by manufacturing a first catheter 173, manufacturing a second catheter 174, manufacturing a detachable polymer balloon 12 with a proximal and a distal opening, thereby creating a first polymer layer 99 of the detachable polymer balloon 12 that is continuous, except for the proximal and distal openings, expanding the polymer balloon 12, adding a first layer of metal 90 with a thickness in the range of 0.0005 to 1 micron to at least a portion of the external surface of the detachable balloon 10 through a sputter coating or vapor deposition process, adding a second layer of metal 90 with a thickness of 1 to 50 microns to at least a portion of the external surface of the first metal layer 90; through an electroforming or electroplating process, forming the wall 30 of the detachable metalized polymer balloon 14 into a pleated and folded configuration, joining or operably coupling the pleated and folded detachable metalized polymer balloon 14 to the first catheter 17
- the expanded detachable metalized polymer balloon 14 is joined or operably coupled to the first catheter 173 in a manner that allows for the separation of the detachable metalized polymer balloon 14 from the first catheter 173 after expansion in a patient, and then the wall 30 of the detachable metalized balloon 14 is formed into a pleated and folded configuration.
- a structural metal layer 90 is a metal layer 90 wherein the primary purpose of the metal is load bearing, rather than for other purposes such as increasing fluoroscopic visualization, enhancing biocompatibility, inducing a biological response in the adjacent tissue (such as stimulating growth of an endothelial layer on the surface of the balloon 10), or the conduction of electricity, among other purposes.
- a structural metal layer 90 is a metal layer 90 with a thickness greater than 1 micron.
- the second metal layer 90 comprises gold, platinum, or combinations thereof. In some embodiments, wherein a detachable rigid metalized polymer balloon is produced by an electroforming or electroplating process, the second metal layer 90 is continuous, in other embodiment, wherein a detachable rigid metalized polymer balloon is produced by an electroforming or electroplating process, the second metal layer 90 that is discontinuous.
- the second metal layer 90 is formed on the proximal region 110; the intermediate region 100; the distal region 120; the proximal region 110 and intermediate region 100; the intermediate region 100 and distal region 120; or the proximal region 110, intermediate region 100, and distal region 120.
- one or more masks are applied to an outer surface of the detachable metalized balloon prior to creating the second metal layer 90 such that only a portion of the external surface of the detachable metalized balloon is covered by a second metal layer. 90.
- electroforming or electroplating process is 6 - 100 microns.
- at least a portion of the external surface of a detachable rigid metalized polymer balloon produced by an electroforming or electroplating process comprises a textured surface.
- at least a portion of the external surface of a detachable rigid metalized polymer balloon produced by an electroforming or electroplating process comprises a textured surface, wherein the distance between the highest portions of the external surface of balloon and the lowest portions of the external surface of the balloon is 0.0001 - 1 microns.
- a first medical device 1 is made by manufacturing a first catheter 173, manufacturing a second catheter 174, manufacturing a detachable polymer balloon 12 with a proximal and a distal opening, thereby creating a first polymer layer 99 of the detachable polymer balloon 12 that is continuous, except for the proximal and distal openings, expanding the detachable polymer balloon 12, adding a first adhesive layer 95 to at least a portion of the external surface of the balloon 10, applying metal wire with a thickness of 25 - 100 microns to the external, adhesive-coated surface of the expanded balloon 10 in a spiral, coil, braid, woven, or straight pattern, thereby creating a first metal layer 90, adding a second adhesive layer 95 to at least a portion of the external adhesive-coated surface and at least a portion of the external metal wire covered surface of the expanded balloon, drying, hardening, or curing the adhesive layers 95, forming the wall 30 of the detachable metalized balloon 14 into a pleated and
- the expanded detachable metalized polymer balloon 14 is joined or operably coupled to the first catheter 173 in a manner that allows for the separation of the detachable metalized polymer balloon 14 from the first catheter 173 after expansion in a patient, and then the wall 30 of the detachable metalized balloon 14 is formed into a pleated and folded configuration.
- a structural metal layer 90 is a metal layer 90 wherein the primary purpose of the metal is load bearing, rather than for other purposes such as increasing fluoroscopic visualization, enhancing biocompatibility, inducing a biological response in the adjacent tissue (such as stimulating growth of an endothelial layer on the surface of the detachable balloon 10), or the conduction of electricity, among other purposes.
- a structural metal layer 90 is a metal layer 90 wherein the thickness of metal wire applied to a polymer base layer 99 is greater than 1 micron.
- the first layer of adhesive comprises urethane.
- the first adhesive layer that is continuous, while in other embodiments, the first adhesive layer is discontinuous.
- a first adhesive layer is formed on the proximal region 110, the intermediate region 100, the distal region 120; the proximal region 10 and intermediate region 100; the intermediate region 100 and distal region 110120; or the proximal region 110, intermediate region 100, and distal region 120.
- a detachable rigid metalized polymer balloon is produced by applying metal wire to the surface of a detachable polymer balloon
- one or more masks are applied to an outer surface of the detachable polymer balloon prior to applying the first layer of adhesive such that only a portion of the external surface of the detachable polymer balloon is coated by a first adhesive layer.
- a detachable rigid metalized polymer balloon is produced by applying metal wire to the surface of a detachable polymer balloon
- the first adhesive layer is formed by dipping the balloon in a solution comprising urethane in a solvent having a concentration of urethane in a range of 1 - 20%, or by spraying the balloon in a solution comprising urethane in a solvent having a concentration of urethane in a range of 1 - 20%.
- a detachable rigid metalized polymer balloon is produced by applying metal wire to the surface of a detachable polymer balloon, the metal wire is wound onto the expanded detachable balloon.
- a detachable rigid metalized polymer balloon is produced by applying metal wire to the surface of a detachable polymer balloon
- the first metal layer 90 comprises gold, platinum, or combinations thereof.
- the pitch and angle of the winding of the wire is uniform, and in other embodiments, the pitch and angle of the winding of the wire is non- uniform.
- the second layer of adhesive comprises urethane.
- a detachable rigid metalized polymer balloon is produced by applying metal wire to the surface of a polymer balloon 12, the second adhesive layer that is continuous, while in other embodiments, the second adhesive layer that is discontinuous.
- the second adhesive layer is formed on the proximal region 110; the intermediate region 100; the distal region 120; the proximal region 110 and intermediate region 100; the intermediate region 100 and distal region 120; or the proximal region 110, intermediate region 100, and distal region 120.
- a detachable rigid metalized polymer balloon is produced by applying metal wire to the surface of a detachable polymer balloon
- one or more masks are applied to an outer surface of the detachable metalized balloon prior to applying the second layer of adhesive such that only a portion of the external surface of the detachable metalized balloon is coated by a second adhesive layer.
- the second adhesive layer is formed by dipping the balloon in a solution comprising urethane in a solvent having a concentration of urethane in a range of 1 - 20%, while in other embodiments the second adhesive layer is formed by spraying the balloon in a solution comprising urethane in a solvent having a concentration of urethane in a range of 1 - 20%.
- the second adhesive layer is formed on the proximal region 110; the intermediate region 100; the distal region 120, the proximal region 110 and intermediate region 100; the intermediate region 100 and distal region 120; or the proximal region 110, intermediate region 100, and distal region 120.
- a detachable rigid metalized polymer balloon is produced by applying metal wire to the surface of a detachable polymer balloon
- one or more masks are applied to an outer surface of the detachable metalized balloon prior to applying the second layer of adhesive such that only a portion of the external surface of the detachable metalized balloon is coated by a second adhesive layer.
- the rated burst pressure of a detachable rigid metalized polymer balloon produced by applying metal wire to the surface of a detachable polymer balloon is 5 - 50 atmospheres.
- the thickness of the wall 30 of a detachable flexible metalized polymer balloon produced by applying metal wire to the surface of a detachable polymer balloon is 6 - 400 microns.
- at least a portion of the external surface of a detachable rigid metalized polymer balloon produced by applying metal wire to the surface of a detachable polymer balloon comprises a textured surface.
- at least a portion of the external surface of a detachable rigid metalized polymer balloon produced by applying metal wire to the surface of a polymer balloon 12 comprises a textured surface, wherein the distance between the highest portions of the external surface of the balloon 10 and the lowest portions of the external surface of the balloon 10 is 0.0001 - 1 microns.
- Detachable balloons may be comprised solely of polymer, solely of metal, or a combination of polymer and metal.
- Detachable balloons may be comprised solely of a single polymer, solely of a single metal, or a combination of a single polymer and a single metal.
- Detachable balloons may be comprised solely of multiple polymers, solely of multiple metals, or a combination of multiple polymers and multiple metals.
- Detachable balloons may be comprised a combination of a single polymer and multiple metals or multiple polymers and single metal.
- a detachable metallized polymer balloon includes detachable metallic polymer balloons, detachable metal plated polymer balloons, detachable partially metallized polymer balloons, detachable partially metallic plated polymer balloons, detachable partially metal plated polymer balloons, and detachable wire wound or wrapped polymer balloons and refer to a detachable polymer balloon with at least one metallic region incorporated into the wall 30 of a detachable polymer balloon 12 or a detachable balloon 10 with a continuous layer of polymer 99, except for a proximal or distal opening, if any.
- the metal portion of a detachable metalized polymer balloon 14 or polymer coated metal balloon 18 may be the most exterior surface of the detachable balloon 10 or may not be the most exterior surface of the detachable balloon 10.
- the detachable balloon 10 may also include a thin polymer coating over the polymer 99 or metal 90 layers, including detachable polymer- coated polymer balloons 12, detachable metallized polymer balloons 14, detachable metal balloons 16, and detachable polymer-coated metal balloons 18.
- One method includes manufacturing a detachable balloon composed of metal or comprising metal, having a distal region 120, a proximal region 110 generally opposite the distal region 120, and an optional intermediate region 100 transitioning from the distal region 120 to the proximal region 110.
- a center or first axis 706 extends between the proximal neck 130 and the distal neck 140 of the detachable balloon 10.
- a wall 30 of the detachable balloon 10 extends continuously from the proximal region 110 through the intermediate region 100, and to the distal region 120 to define an exterior surface of the detachable balloon 10 and an interior surface of the detachable balloon 10.
- the interior surface defines a central void 115 or interior volume of the detachable balloon 10.
- the method may include fabricating a detachable polymer balloon and applying a metal layer 90 to the detachable polymer balloon, including by sputtering, electroplating, electroforming, use of adhesives, mechanical means, or combinations thereof.
- the metal portion of the wall 30 of a detachable balloon 10 may be continuous throughout the entire balloon.
- the metal portion of the wall 30 of a detachable balloon 10 may be discontinuous or may comprise only one or more portions of the wall 30 of a detachable balloon 10.
- all or a portion of the external surface of a detachable balloon 10 may comprise metal.
- all or a portion of the internal surface of a detachable balloon 10 may comprise metal.
- detachable metalized polymer balloons 14 may be fabricated from one or more base polymer materials.
- the base material may comprise PET, nylon, Pebax, or other aliphatic or semi-aromatic polyamides that can be melt-processed, polyurethane (including Pellethane or
- the polymer or polymer layer of a detachable metalized balloon may be fabricated from any synthetic or natural polymer known in the art.
- the detachable metalized balloon may be fabricated using a single metal, a single metal alloy or amalgam, two different metals, two different metal alloys or amalgams, or more than two different metals, or metal alloys or amalgams.
- Metals that may be used include but are not limited to gold, platinum, iridium, silver, nickel, stainless steel, titanium, and combinations or alloys thereof.
- a detachable metalized balloon may comprise a continuous base layer of PET (except for openings in the proximal and distal regions 110 & 120, if any) and a continuous outer layer of gold, wherein the gold layer is ⁇ 1 micron thick.
- a detachable metalized balloon may comprise a continuous base layer of PET (except for openings in the proximal and distal regions 110 & 120, if any) and a continuous outer layer of gold, wherein the gold layer is > 1 micron thick.
- a detachable metalized balloon may comprise a continuous base layer of nylon (except for openings in the proximal and distal regions 110 & 120, if any) and a continuous outer layer of gold, wherein the gold layer is ⁇ 1 micron thick.
- a detachable metalized balloon may comprise a continuous base layer of nylon (except for openings in the proximal and distal regions 110 & 120, if any) and a continuous outer layer of gold, wherein the gold layer is > 1 micron thick.
- a detachable metalized balloon may comprise a continuous base layer of Pebax (except for openings in the proximal and distal regions 110 & 120, if any) and a continuous outer layer of gold, wherein the gold layer is ⁇ 1 micron thick.
- a detachable metalized balloon may comprise a continuous base layer of Pebax (except for openings in the proximal and distal regions 110 & 120, if any) and a continuous outer layer of gold, wherein the gold layer is > 1 micron thick.
- a detachable metalized balloon may comprise a continuous base layer of PET (except for openings in the proximal and distal regions 110 & 120, if any) and an outer layer of gold, wherein the gold layer is ⁇ 1 micron thick and covers only a portion of the PET base layer.
- a detachable metalized balloon may comprise a continuous base layer of PET (except for openings in the proximal and distal regions 110 & 120, if any) and an outer layer of gold, wherein the gold layer is > 1 micron thick and covers only a portion of the PET base layer.
- a detachable metalized balloon may comprise a continuous base layer of nylon (except for openings in the proximal and distal regions 110 & 120, if any) and an outer layer of gold, wherein the gold layer is ⁇ 1 micron thick and covers only a portion of the nylon base layer.
- a detachable metalized balloon may comprise a continuous base layer of nylon (except for openings in the proximal and distal regions 110 & 120, if any) and an outer layer of gold, wherein the gold layer is > 1 micron thick and covers only a portion of the nylon base layer.
- a detachable metalized balloon may comprise a continuous base layer of Pebax (except for openings in the proximal and distal regions 110 & 120, if any) and an outer layer of gold, wherein the gold layer is ⁇ 1 micron thick and covers only a portion of the Pebax base layer.
- a detachable metalized balloon may comprise a continuous base layer of Pebax (except for openings in the proximal and distal regions 110 & 120, if any) and an outer layer of gold, wherein the gold layer is > 1 micron thick and covers only a portion of the Pebax base layer.
- a detachable metalized balloon may comprise a continuous base layer of PET (except for openings in the proximal and distal regions 110 & 120, if any) a middle layer of gold, wherein the gold layer is > 1 micron thick and covers only a portion of the PET base layer, and an outer layer of polymer, polyurethane or silicone.
- a detachable metalized balloon may comprise a continuous base layer of nylon (except for openings in the proximal and distal regions 110 & 120, if any) a middle layer of gold, wherein the gold layer is > 1 micron thick and covers only a portion of the nylon base layer, and an outer layer of polymer, polyurethane or silicone.
- a detachable metalized balloon may comprise a continuous base layer of Pebax (except for openings in the proximal and distal regions 110 & 120, if any) a middle layer of gold, wherein the gold layer is > 1 micron thick and covers only a portion of the Pebax base layer, and an outer layer of polymer,
- a detachable metalized balloon may comprise a continuous base layer of PET (except for openings in the proximal and distal regions 110 & 120, if any) a middle layer of gold, wherein the gold layer is > 1 micron thick and covers all of the PET base layer, and an outer layer of polymer, polyurethane or silicone.
- a detachable metalized balloon may comprise a continuous base layer of nylon (except for openings in the proximal and distal regions 110 & 120, if any) a middle layer of gold, wherein the gold layer is > 1 micron thick and covers all of the nylon base layer, and an outer layer of polymer, polyurethane or silicone.
- a detachable metalized balloon may comprise a continuous base layer of Pebax (except for openings in the proximal and distal regions 110 & 120, if any) a middle layer of gold, wherein the gold layer is > 1 micron thick and covers all of the Pebax base layer, and an outer layer of polymer, polyurethane or silicone.
- a detachable metalized balloon may comprise a continuous base layer of PET (except for openings in the proximal and distal regions 110 & 120, if any) and a continuous outer layer of titanium, wherein the titanium layer is ⁇ 1 micron thick.
- a detachable metalized balloon may comprise a continuous base layer of nylon (except for openings in the proximal and distal regions 110 & 120, if any) and a continuous outer layer of titanium, wherein the titanium layer is
- a detachable metalized balloon may comprise a continuous base layer of Pebax (except for openings in the proximal and distal regions
- a detachable metalized balloon may comprise a continuous base layer of PET (except for openings in the proximal and distal regions 110 & 120, if any) and an outer layer of titanium, wherein the titanium layer is ⁇ 1 micron thick and covers only a portion of the PET base layer.
- a detachable metalized balloon may comprise a continuous base layer of nylon (except for openings in the proximal and distal regions 110 & 120, if any) and a continuous outer layer of titanium, wherein the titanium layer is ⁇ 1 micron thick and covers only a portion of the nylon base layer.
- a detachable metalized balloon may comprise a continuous base layer of Pebax (except for openings in the proximal and distal regions 110 & 120, if any) and an outer layer of titanium, wherein the titanium layer is ⁇ 1 micron thick and covers only a portion of the Pebax base layer.
- a detachable metalized balloon may comprise a continuous inner layer of PET, nylon, or Pebax, a continuous middle layer comprising gold, platinum, iridium, or silver, and a continuous exterior layer of polyurethane or silicone.
- a detachable metalized balloon may comprise a continuous inner layer of PET, nylon, or Pebax, a discontinuous middle layer comprising gold, platinum, iridium, or silver, and a continuous exterior layer of polyurethane or silicone.
- a detachable metalized balloon may comprise a continuous inner layer of PET, nylon, or Pebax, a continuous middle layer comprising gold, platinum, iridium, or silver, and a discontinuous exterior layer of polyurethane or silicone.
- the polymer materials of detachable polymer balloons 12 or detachable metalized polymer balloons 14 may be fabricated by extruding one or more polymer materials to form a detachable balloon 10. Extrusion may be accomplished by forcing one or more polymer materials through a die to form a tube. In some
- the polymer materials may be warmed or heated to soften the polymer material prior to extrusion.
- the polymer material may have melting point approximately 238 °C.
- the polymer material may have a melting point 178 °C.
- the polymer material may have a melting point above the temperatures used for depositing or attaching metal onto the detachable balloon 10.
- Fabrication of the polymer material of detachable polymer balloons or detachable metalized polymer balloons 14 may include preparation of a mold.
- a mold may be dimensioned so a polymer material (e.g., a balloon inner layer or base layer material) of the detachable polymer balloons or detachable metalized polymer balloons 14 fabricated from the mold will have a desired shape and size for a desired use (e.g., a balloon inner layer or base layer structure).
- the use may include but is not limited to treating, occluding, or sealing a saccular aneurysm, artery, vein, LAA, 800, paravalvular leak path, other blood-containing structure, or other biological conduit 900 or space.
- a detachable balloon intended for use in occluding cerebral aneurysms may have a generally spherical shape and may have a diameter from 2 - 12 mm, or larger than 12 mm.
- a detachable balloon intended for use in occluding arteries and veins may have a generally cylindrical shape and may have a diameter from 2 - 24 mm, or larger than 24 mm.
- a detachable balloon intended for use in occluding a LAA may have a generally spherical or cylindrical shape and may have a diameter from 16 - 36 mm, or larger than 36 mm.
- a mold may be used for fabrication of a detachable polymer balloon, with a proximal opening only, or a proximal and distal opening.
- a mold may be used for fabrication of a detachable polymer balloon, with a proximal opening and proximal neck 130 only, or a proximal opening, a proximal neck 130, a distal opening, and a distal neck 140.
- Fluid from outside a detachable polymer balloon can pass through the proximal opening of a detachable balloon 10 and enter the central void 115 or space defined by the interior surface of the detachable balloon. When fluid enters the central void 115 or space of the detachable balloon 10 under pressure, and the detachable balloon 10 is not constrained by external forces, the detachable balloon 10 can expand.
- Detachable balloons 10 can expand by an unfolding of the balloon wall 30 or can expand by a stretching of the material of the balloon wall 30, or by both unfolding of the balloon wall 30 and by a stretching of the material of the balloon wall 30.
- Detachable rigid balloons such as detachable metal balloons 16 or detachable polymer-coated metal balloons 18, expand primarily by unfolding only.
- Detachable compliant balloons such as detachable silicone balloons, expand primary by a stretching of the material of the balloon wall 30 only.
- Detachable semi-compliant balloons, such as PET, nylon, or Pebax detachable balloons expand by unfolding and by a stretching of the material of the balloon wall 30, with unfolding predominating.
- one or both necks can project away from the wall 30 of the detachable balloon 10, or they can project into the central void 115 or space of the detachable balloon 30.
- Detachable balloon necks 130 & 140 and neck assemblies 135 & 142 can be used for attaching a detachable balloon 10 to a first catheter 173 and for attaching a detachable balloon 10 to a second catheter 174.
- Detachable balloon necks 130 & 140 and neck assemblies 135 & 142 may be involved in separating an expanded detachable balloon 10 from the first catheter 173.
- an elastomeric tubular structure 204 can be bonded to the proximal neck 130 of a detachable balloon 10 and used to form a friction fit 202 with the distal end of the first catheter 173.
- a third catheter 175 can be advanced forward until it abuts the proximal end of the elastomeric tubular structure 204, and the first catheter 173 can be retracted to effect separation of the detachable expanded balloon 10 and the first catheter 173.
- an elastomeric or resilient valve 192 can be bonded to the distal neck 140 or distal neck assembly 142 of a detachable balloon 10 and used to form a friction fit 202 with a distal portion of the second catheter 174.
- a third catheter 175 can be advanced forward until it abuts the proximal neck 130 of the detachable balloon 10 or the proximal region 110 of the detachable balloon 10 and the second catheter 174 can be retracted to effect separation of the expanded detachable balloon 10 and the second catheter 174.
- a tubular female structure 520 can be bonded to the proximal neck 130 of a detachable balloon 10
- a tubular male structure 510 can be bonded to the distal end of a first catheter 173 and the detachable balloon 10
- the first catheter 173 and the detachable balloon 10 can be joined by a mating of the male and female tubular structures 510 & 520 and an insertion of a second catheter 174 through the lumen of the mated parts.
- the second catheter 174 can be retracted, and the first catheter 173 can be separated from the expanded detachable balloon 10.
- Detachable balloon necks and neck assemblies can be designed and dimensioned to provide a point of attachment for a retention structure 731 to the detachable balloon.
- a self-expanding, nitinol retention structure 731 comprising a proximal ring and distal arms and hooks 733 can be bonded to the distal neck 140 of a detachable balloon.
- a self-expanding, nitinol retention structure 731 comprising a proximal and distal ring with elongated structures comprising barbs 608 or hooks 733 interposed between the proximal and distal rings can be bonded to the proximal neck 130 of a detachable balloon 10.
- Detachable balloon necks and neck assemblies can be designed and dimensioned to reduce the leaking of fluid from the central void 115 of a detachable balloon 10 portion of a detachable balloon catheter 1 during balloon expansion.
- a tubular structure 185 with an internal or luminal diameter that closely matches the external diameter of the second catheter 174 can be bonded to the distal neck 140 of a detachable balloon.
- a tubular structure 190 with an internal or luminal diameter that closely matches the external diameter of the first catheter 173 can be bonded to the proximal neck 130 of a detachable balloon 10.
- first catheter 173 When the distal end of first catheter 173 is inserted this proximal neck tubular structure 190, the length of the tubular structure 190 and the width of the clearance gap between the tubular structure 190 and the first catheter 173 can affect the rate of the leakage of fluid injected into the central void 115 of the balloon 10, reducing the time required for a detachable balloon 10 to become fully expanded.
- Detachable balloon necks and neck assemblies can be designed and dimensioned to increase the fluoroscopic conspicuity of the balloon necks and neck assemblies.
- a ring-shaped or tubular structure comprising a radiopaque metal that is visible during fluoroscopy can be bonded to the internal or external surface of the proximal or distal neck 130 & 140 to improve visualization of the detachable balloon portion of a detachable balloon catheter 1 in vivo.
- a layer of a radiopaque metal that is visible during fluoroscopy can be applied to the proximal or distal neck 130 & 140 of a detachable balloon 10 to improve visualization of the detachable balloon portion of a detachable balloon catheter 1 in vivo.
- Detachable balloon necks and neck assemblies can be designed and dimensioned to reduce the risk of air embolization in vivo.
- a small amount of air remains in the balloon during use.
- this air remains trapped in the balloon during use, and then removed with the removal of the angioplasty balloon catheter.
- detachable balloon catheters 1 residual air trapped in a balloon remains in the patient with the balloon, with a concomitant risk of embolization of that air into the distal circulation, which can cause serious effects, especially in the cerebral circulation.
- the bonding of tubular structures to the proximal and distal neck 130 &140 of a detachable balloon wherein the tubular structures extend into the central void 115 of the detachable balloon can reduce the escape of air trapped in a detached balloon.
- one or more of the necks or neck assemblies can be designed and dimensioned to comprise an opening that can be closed or partially closed before, during, or after separation of the expanded detachable balloon from the first catheter 173.
- an elastomeric or resilient valve 192 can be contained within a distal nosecone 191, optionally with one or more spacers 196 on the proximal side, the distal side, or both the proximal and the distal side of the valve. 192.
- the distal nosecone 191 containing the valve can be bonded to the distal neck 140 or distal neck assembly 142 of a detachable balloon.
- a second catheter 174 can be inserted through the valve 192, creating an over-the-wire device, and increasing the strength of attachment between the catheter assembly 5 of a detachable balloon catheter 1 and a detachable balloon 10 of a detachable balloon catheter 1.
- the elastomeric or resilient valve 192 closes, thereby stopping or reducing the flow of blood through the central void 115 of the expanded balloon 10.
- Detachable balloon necks may have a length ranging between about 0.5 mm and 60 mm, preferably a length between about 0.5 mm and about 5 mm.
- the necks may define the openings, having diameters between about 0.25 mm and about 5 mm.
- the necks may protrude into the central void 115 or space for a length ranging between about 1 mm and 60 mm, and preferably for a length between about 0.5 mm and 5 mm, while defining the openings having diameters between about 0.25 mm and about 5 mm, and preferably having diameters between about 0.25 mm and about 5 mm.
- the thickness of the wall of either or both necks may be the same as the main body of the detachable balloon, thinner than the wall 30 of main body 100 of the detachable balloon, or thicker than the wall 30 of main body 100 of the detachable balloon.
- either or both necks have a wall 30 thickness between about 3 ⁇ and about 300 ⁇ , with a typical thickness of 60 ⁇ or less.
- the external surface of the detachable balloon 10 retains a more rounded surface contour, and therefore there may be a reduced risk of damage to the blood vessel wall or the adjacent tissue with placement of the detachable balloon 10.
- Various expanded detachable balloon shapes are acceptable, as required to treat saccular aneurysms, blood vessel segments, LAAs, other blood- containing structures, biological conduits, 900, or biological spaces, of various shapes.
- a mold may be used to fabricate detachable polymer balloons or portions of detachable polymer balloons where the dimensions of the detachable polymer balloons or detachable polymer balloon portions are selected based upon the size and shape of the saccular aneurysms, artery or vein segments, LAAs, other blood-containing structures, or biological conduit 900 segment or spaces being treated.
- Preferred shapes of the detachable balloons for the treatment of arteries, veins, and other biological conduits 900 include cylindrical shapes with conical ends, as there is no need to present a rounded surface to the flow of blood or other biological fluids, and conical end shapes generally provide the lowest profile and outer diameter after pleating and folding.
- the length of the intermediate region of detachable balloons can affect occlusion performance. Longer intermediate regions are generally preferred when possible, due to the reduced leakage of blood around an expanded balloon with a long contact surface with adjacent tissues. For the occlusion of arteries and veins, a longer intermediate region is preferred, especially with detachable polymer balloons and detachable, flexible metalized polymer balloons which are flexible.
- detachable balloons for the occlusion of arteries, veins, and other biological conduits 900 are often longer than they are wide.
- detachable rigid metalized polymer balloons 14, detachable metal balloons 14, and detachable polymer-coated metal balloons 18 increasing the length of the intermediate region 100 of the detachable balloon can increase stiffness in the distal portion of detachable balloon catheters 1, reducing deliverability.
- FIGS. 92A-C The dimensions of typical saccular aneurysms 320, including a terminal bifurcation aneurysm and a sidewall aneurysm, are defined in FIGS. 92A-C, 95 A, and 96A.
- Preferred shapes of the detachable balloons for the treatment of saccular aneurysms 320 are spherical, or cylindrical with short intermediate regions.
- the length or diameter of detachable balloons 10 along the second axis 708 is critical, as this determines the diameter of an aneurysm neck 324 that can be covered and occluded.
- the length or diameter of balloons 10 along the first axis 706 is also critical as longer lengths and diameters along this axis brings the tip of the second catheter 174 closer to the dome of an aneurysm 320, which is usually the most fragile portion of the aneurysm 320 and the most susceptible to rupture or puncture. Therefore, when choosing a balloon 10 to treat a saccular aneurysm 320, a balloon 10 with a length or diameter in the second axis 708 that is long enough to cover the aneurysm neck 324 but not longer than the aneurysm width is important, as is choosing a balloon 10 with the smallest length or diameter along the first axis 706 that is still effective is also important.
- the unfilled body and dome of the aneurysm 320 can be filled with one or more coils or elongated bodies 720, which are generally softer and less traumatic to the aneurysm wall than the distal neck 140 or second catheter 174 of a detachable balloon catheter 1.
- Detachable balloons 10 for the treatment of saccular aneurysms 320 are therefore frequently wider than they are long.
- the proximal region 110 of detachable balloon 10 placed in a saccular aneurysm 320 is blood-facing and therefore a rounded proximal region 110 is preferred.
- a rounded distal region 120 is also preferred over a conical or square shaped distal end.
- Preferred shapes of detachable balloons 10 for the treatment of LAAs 800 include cylindrical shapes with intermediate regions that are of intermediate length and rounded ends.
- LAAs 800 are generally long and the "dome" of the LAA 800 is not particularly fragile or susceptible to rupture or puncture, so a detachable balloon 10 with longer intermediate region is acceptable.
- the proximal end 110 of a detachable balloon 10 placed in a LAA 800 is blood-facing and therefore a rounded proximal region 110 is preferred.
- Preferred shapes of detachable balloons 10 for the treatment of paravalvular leaks include cylindrical shapes with long intermediate regions and rounded ends or cone-shaped ends.
- Paravalvular leaks paths are sometimes long and have flow so a detachable balloon with long intermediate region is desirable to achieve a long region that is sealed by the balloon.
- Both the proximal and distal ends of a detachable balloon placed in a paravalvular leak are blood-facing and therefore rounded proximal and distal regions 110 & 120 are preferred.
- the detachable balloon 10 or a portion of the detachable balloon 10 may be configured as a cylinder with rounded, hemispherical, coned, or flat ends.
- the diameter of the cylindrical expanded detachable balloon 10 or portion of a detachable balloon 10 may range from about 2 mm to about 30 mm.
- the expanded length of oblong detachable balloons may range between about 5 mm to about 60 mm.
- the detachable balloon may have an expanded volume that ranges between about 0.005 mL to about 65 mL.
- the expanded diameter of the cylindrical detachable balloon may range from about 2 mm to about 40 mm, the expanded volume may range from about 0.004 mL to about 40 mL, and the expanded length of the spherical detachable balloon may range from about 2 mm to about 20 mm.
- the detachable balloon has one or more openings defined by the wall 30 or by one or more necks 130 & 140.
- one or both necks 130 & 140 can project away from the wall of the detachable balloon 10 or they can project into the central void 115 or space of the detachable balloon.
- a neck 130 or 140 can be designed and dimensioned, so the opening can be closed or partially closed before, during, or after separation of the expanded detachable balloon 10 from the first catheter 173.
- the necks have a length ranging between about 0.5 mm and 60 mm, preferably a length between about 0.5 mm and about 5 mm.
- the necks 130 & 140 may define the openings having diameters between about 0.25 mm and about 5 mm.
- the necks 130 & 140 may protrude into the central void 115 or space for a length ranging between about 1 mm and 60 mm, and preferably for a length between about 0.5 mm and 5 mm, while defining the openings, having diameters between about 0.25 mm and about 5 mm, and preferably having diameters between about 0.25 mm and about 5 mm.
- the thickness of the wall 30 of either or both necks 130 & 140 may be the same, thinner, or thicker than the wall 30 of main body 100 of the detachable balloon 10. Either one or both necks 130 & 140 have a wall thickness 30 between about 3 ⁇ and about 500 ⁇ .
- the external surface of the detachable balloon 10 retains a more rounded surface contour, and therefore there may be a reduced risk of damage to the blood vessel wall or the adjacent tissue with placement of the detachable balloon 10.
- one or more portions of the detachable balloon wall 30 may be thicker than the remaining portions of the wall 30.
- the wall 30 in the body or intermediate region 100 of the detachable balloon 10 may be thicker than the wall in the proximal 110 and distal 120 regions of the detachable balloon 10, or in the necks 130 & 140.
- the wall 30 in the proximal region 120 of the detachable balloon may be thicker than the wall in the distal region 140 of the detachable balloon 10, or in the necks 130 & 140.
- the wall 30 in the distal region 120 of the detachable balloon 10 may be thicker than the wall 30 in the proximal region 110 of the detachable balloon 10, or in the necks 130 & 140.
- the wall 30 in the intermediate region 100 of the detachable balloon 10 and the wall of the proximal and distal necks 130 & 140 may be thicker than the walls in the proximal and distal regions 110 & 120 of the detachable balloon 10.
- the wall 30 in the proximal and distal necks 130 & 140 may be thicker than the wall 30 in the intermediate region 100 of the detachable balloon 10.
- a detachable metalized polymer balloon 14 may be fabricated using an "inner layer” material or “base layer” material, using various extrusion and molding techniques, wherein the inner layer or base layer material is formed into a detachable balloon or a portion of a detachable balloon, and the material used to fabricate the detachable balloon inner layer or base layer structure is a polymer.
- the material used to fabricate the detachable balloon inner layer or base layer structure is a polymer.
- a detachable balloon inner layer or base layer structure may be fabricated using any process known in the art for making balloons.
- the detachable balloon inner layer or base layer structure may be fabricated by using various types of molding process.
- the detachable balloon may be fabricated using blow molding, compression molding, extrusion molding, injection molding, matrix molding, rotational molding,
- thermoforming transfer molding
- vacuum assisted resin transfer molding vacuum forming
- any molding means known in the art may be used.
- the detachable balloon inner layer or base layer structure may be made using various extrusion molding techniques. One of skill in the art will appreciate that any fabrication method known in the art may be used.
- the material used to form the detachable balloon inner layer or base layer structure may start in the form a billet that may be placed in a container and pushed through a die opening. Fabrication of the detachable balloon inner layer or base layer structure mold may be accomplished using direct or forward extrusion techniques known in the art wherein the billet is pushed through a stationary container. Fabrication of the detachable balloon inner layer or base layer structure may also be accomplished by using indirect or backwards extrusion wherein the billet and the container move together pushing the billet through a die. Fabrication of the detachable balloon inner layer or base layer structure mold may also be accomplished through hydrostatic extrusion wherein the billet is surrounded by a pressurized liquid.
- Any extrusion method used may include the use of one or more die configured to provide an extruded material that has both internal and external surface.
- a mold for the detachable balloon inner layer or base layer structure may be fabricated by any extrusion means known in the art.
- Detachable balloons comprising a detachable polymer balloons or detachable balloon inner layer or base layer structures may be fabricated from various materials, including polymers, using blow-molding techniques.
- Blow molding techniques may include heating the detachable balloon inner layer or a base layer material to a temperature that makes the detachable balloon inner layer or base layer material soft or pliable. This temperature may be the melting point of the detachable balloon inner layer or base layer material. Suitable temperatures for softening or melting the detachable balloon inner layer or base layer material may vary based on the detachable balloon inner layer or base layer material.
- the detachable balloon inner layer or base layer material may be heated to approximately 238 °C.
- the detachable balloon inner layer or base layer material may be a material without a defined melting point.
- the base material may be heated to its Vicat softening temperature.
- Blow molded detachable balloon inner layer or base layer structures may be fabricated from a cut section of extruded detachable balloon inner layer or base layer material.
- the cut section may be approximately 18 inches long.
- the cut section may be 10 inches long.
- the cut section may be 24 inches long.
- the cut section may be any length known in the art.
- the cut section may also have any diameter known in the art.
- the blow-molded detachable balloon inner layer or base layer structure may be fabricated using a preform.
- the cut section of extruded detachable balloon inner layer or base layer material may be heated to a temperature suitable for softening the material.
- the heated detachable balloon inner layer or base layer material may be extruded into a hollow tube or a parison.
- the softened parison may be placed in the detachable balloon inner layer or base layer structure mold, which is closed around the softened parison. Once in the detachable balloon inner layer or base layer structure mold, fluid or air may be pushed or blown into the parison causing the parison to assume the shape of the detachable balloon inner layer or base layer structure mold.
- the air pushed into the parison should provide enough pressure to the inner diameter of the parison to cause the parison to expand to the mold surface.
- fluid or air may be blown into either end of the parison.
- the detachable balloon mold may have a temperature that is less than the temperature of the softened parison.
- the detachable balloon inner layer or base layer structure mold may have a temperature sufficient for allowing the softened parison to remain soft until the softened parison has been filled with enough air to make the parison conform to the detachable balloon inner layer or base layer structure mold.
- the detachable balloon inner layer or base layer structure mold may have a temperature lower than that of the warm soft parison before the softened parison is placed in the detachable balloon inner layer or base layer structure mold.
- the heated base material should be properly oriented. Proper positioning of the parison requires the softened section to be contained in the cavity to allow the parison to be reshaped against the inner structure of the detachable balloon inner layer or base layer structure mold.
- the detachable balloon may be fabricated using injection blow molding wherein the softened detachable balloon inner layer or base layer material is injection molded onto a core pin.
- the core pin may be configured to provide pressure to the internal surface of the detachable balloon inner layer or base layer material.
- the core pin may be placed in a detachable balloon inner layer or base layer structure mold that is closed around the core pin and the base material. Fluid may be forced or blown into the internal surface of the detachable balloon inner layer or base layer material causing the detachable balloon inner layer or base layer material to expand and conform to the internal shape of the detachable balloon inner layer or base layer structure mold.
- the detachable balloon inner layer or base layer structure mold may have an initial temperature that keeps the detachable balloon inner layer or base layer material soft.
- the detachable balloon inner layer or base layer structure mold may have a temperature low enough to lock the molded shape.
- the detachable balloon inner layer or base layer structure mold may vary to keep the detachable balloon inner layer or base layer material soft until it has been molded into a desired shape at which point the detachable balloon inner layer or base layer structure mold temperature may decrease to lock the detachable balloon inner layer or base layer material into a detachable balloon inner layer or base layer structure shape.
- the detachable balloon inner layer or base layer structure may be reheated to stretch the detachable balloon inner layer or base layer structure using a suitable apparatus such as a core rod.
- the formed detachable balloon inner layer or base layer structure may be further processed and shaped using a process such as spin trimming excess material may be trimmed off by spinning a knife or blade around the detachable balloon inner layer or base layer structure.
- the detachable balloon inner layer or base layer structure may be fabricated into a detachable balloon of a detachable balloon catheter 1, without applying additional layers or surface coatings to the detachable balloon inner layer or base layer structure.
- the detachable balloon inner layer or base layer structure is a polymer balloon and can be used to make a detachable balloon catheter 1 with a detachable polymer balloon 10.
- additional layers or coatings can be applied to the polymer balloon 12 inner layer or base layer 99 structure to make a polymer-coated polymer balloon or a metalized polymer balloon 14.
- Fabrication of the inner layer or detachable balloon base layer 99 structure may include bonding a needle to a detachable balloon inner layer or base layer structure. Bonding a needle to the detachable balloon inner layer or base layer structure may be important for part processing. The bonded needle may be useful for facilitating simplified processing and testing of the detachable balloon inner layer or base layer structure assembly. In this regard, a proximal end of the detachable balloon inner layer or base layer structure may be flared and bonded to a needle. The needle may also be bonded to the distil end of the detachable balloon inner layer or base layer structure.
- a needle may be bonded to both the proximal and distal ends of the detachable balloon inner layer or base layer structure. Bonding may be accomplished by any means known in the art. One bonding method may include providing a UV cured adhesive and applying the adhesive to an end of the detachable balloon inner layer or base layer structure. In embodiments where only one end of the detachable balloon inner layer or base layer structure is bonded to a needle, the opposite end may be plugged. Plugging may be accomplished using a UV cured adhesive. Plugging may also be accomplished by heating the end of the detachable balloon inner layer or base layer structure until the end is pliable, at which point the end of the detachable balloon inner layer or base layer structure is sculpted until it is closed.
- plugging and bonding may be accomplished by any means known in the art.
- a needle may be replaced by any tools known in the art for aiding in simplified processing and testing of a detachable balloon inner layer or base layer structure, or polymer balloon.
- the detachable balloon inner layer or base layer structure may be coated using various techniques.
- the detachable balloon inner layer or base layer structure may be coated using one or more of these processes: sputter coating or deposition, vapor deposition, electroforming, or electroplating.
- the method for forming the external layer may further include methods to form pores or projections.
- Coating the detachable balloon inner layer or base layer structure may be accomplished by physical vapor deposition.
- the physical vapor deposition is accomplished using sputter deposition, where a material is ejected from a source material and deposited on the detachable balloon.
- Sputter deposition is a process carried out in a vacuum chamber environment. Handling the detachable balloon inner layer or base layer structure in the vacuum environment requires special process consideration. It is important to maintain the shape of the detachable balloon inner layer or base layer structure while under vacuum so that the detachable balloon inner layer or base layer structure is sufficiently coated.
- the pressure inside the detachable balloon inner layer or base layer structure should be equal to or above the pressure outside the detachable balloon inner layer or base layer structure.
- the detachable balloon inner layer or base layer structure will be vented to the vacuum chamber, thus providing an equal pressure inside and outside the detachable balloon inner layer or base layer structure.
- the detachable balloon inner layer or base layer structure will be attached to a manifold that will allow the detachable balloon inner layer or base layer structure to maintain a positive pressure in relation to the vacuum chamber pressure without exceeding a pressure that would cause detachable balloon inner layer or base layer structure deformation or bursting.
- the detachable balloon may be fiuidly connected to an apparatus that aids in maintaining pressure equilibrium.
- the apparatus for maintaining pressure equilibrium may be a sputter rack.
- a sputtering rack may be flat to allow sputtering of one side at a time.
- a sputtering rack may be configured in such a way to enable two-sided simultaneous sputtering.
- the sputter rack may include a manifold.
- the manifold may be fluidly connected to one or more detachable balloons in parallel.
- the detachable balloons may also be fiuidly connected to the manifold in series.
- the detachable balloon inner layer or base layer structure may be fiuidly connected to the manifold via needles connected to the detachable balloons.
- the needle may be connected to the manifold using a Luer connection.
- the needles may be connected to the manifold using any means known in the art for fluidly connecting a needle.
- a balancing balloon may be fluidly connected to the manifold. The balancing balloon may expand as the pressure inside the chamber falls.
- the balancing balloon may provide pressure to the interior surface or central void 115 of the one or more detachable balloon inner layer or base layer structures fluidly connected to the manifold.
- the sputter rack is fluidly connected to one, two to six, seven to twelve, twelve to forty, or more than forty detachable balloon inner layer or base layer structures.
- the sputter rack may be fluidly connected to any number of detachable balloon inner layer or base layer structures.
- Sputter deposition may be accomplished using several steps.
- Components such as the detachable balloon inner layer or base layer structure, the needles, and the manifold may be marked to identify various aspects of the detachable balloon inner layer or base layer structure.
- the markings may be used for identifying the detachable balloon inner layer or base layer structure composition.
- the markings may identify the composition of the detachable balloon inner layer or base layer structure.
- the sputtering rack may be loaded with the detachable balloon inner layer or base layer structures.
- the detachable balloon inner layer or base layer structure may be fluidly connected to the rack via the Luer connection of the needles.
- the connection between the rack and the needles may be any connection known in the art.
- pressure may be increased in the manifold. Increasing the pressure of the manifold may cause increased pressure within the detachable balloon inner layer or base layer structures. This increased pressure may remove wrinkles and folds in the detachable balloon inner layer or base layer structures.
- the pressure increase should be increased enough to remove wrinkles but not enough pressure to damage the detachable balloon inner layer or base layer structures.
- the pressure is increased by fluidly connecting a syringe to the manifold.
- the pressure may also be increased by pumping air into the manifold.
- the pressure may be increased using any means known in the art.
- the syringe or other pumping apparatus may be detached and removed from the sputter rack.
- the balancing balloon may be deflated and placed on the manifold and tucked into the tunnel.
- the balancing balloon may be fluidly connected the rack via a tubing or hose by suitable means.
- the balancing balloon may be placed into a tube or other method of containment that allows a balancing balloon to expand under vacuum while controlling the location of the balancing balloon during the vacuum phase.
- the balancing balloon may be placed in a containment chamber to prevent the balancing balloon from becoming too large during the sputtering process.
- the balancing balloon may be placed in a containment chamber by lowering via gravity or by pushing into place or pulling into place by well-known means.
- the sputter rack may then be placed in a vacuum chamber and the air pumped out of the vacuum chamber until at or near vacuum pressure.
- the sputter deposition process may include a target that is the source of the coating material.
- the sputter deposition process may also include a substrate that is positioned in a location such that material from the target is ejected towards the substrate.
- the substrates within the vacuum chamber are the individual detachable balloon inner layer or base layer structures.
- the target may be bombarded by a high-speed plasma stream of gas.
- the etch species may be any etch species known in the art.
- the etch species may be charged or neutral.
- the etch species may be any gas appropriate for plasma etching the source or target.
- the duration of etching process may vary from no etching to a maximum amount of etching allowed without deforming the detachable balloon inner layer or base layer structures.
- the target or source may be made of metal selected from the group consisting of gold, platinum, silver, titanium, vanadium, aluminum, nickel, tantalum, zirconium, chromium, silicon, magnesium, niobium, scandium, cobalt, palladium, manganese, molybdenum, alloys thereof, and combinations thereof. Other biocompatible rigid materials or combination of materials can be used.
- the target or source may be bombarded for a duration of time that is sufficient to deposit titanium onto the surface of the detachable balloon inner layer or base layer structures at a thickness of 1 angstrom to 10,000 angstroms, preferably a thickness of 50 to 500 angstroms.
- the source may also be bombarded for a time that is sufficient to deposit gold onto the surface of the detachable balloon inner layer or base layer structure at a thickness of 1 angstroms to 10,000 angstroms, preferably a thickness of 250 - 5000 angstroms, or 1000 angstroms.
- the titanium may be deposited on the detachable balloon inner layer or base layer structures prior to deposition of the gold.
- the gold may be deposited onto the surface of the detachable balloon inner layer or base layer structures prior to the titanium deposition.
- the detachable balloon inner layer or base layer structures can be moved into an anti-chamber where vacuum may be released.
- the pallet may be turned over, turned around, or otherwise moved to coat the other side of the detachable balloon inner layer or base layer structures using the method used for coating the first side of the detachable balloon inner layer or base layer structures.
- the detachable balloon inner layer or base layers structures may also be placed into a sputtering environment where both sides of the detachable balloon inner layer or base layers structures can be coated without the need to change the position of the sputtering rack.
- the coated detachable balloon inner layer or base layer structures may be placed in custom packaging tubes.
- the coated detachable balloon inner layer or base layers structures may be placed in any packaging known in the art.
- Detachable balloon inner layer or a base layer structures may also be coated using electroplating techniques. This includes, electroplating a detachable balloon inner layer or base layer structure that has an external surface layer of metal, including an external surface layer of metal produced by vapor deposition or sputtering. Electroplating generally involves dissolving a metal in a circulating solution and submerging detachable balloon inner layer or base layer structures with a metal surface layer or coating in the solution until at least a portion of the metal surface layer or coating of the detachable balloon inner layer or base layer structures are covered or coated with the metal circulating in the solution.
- an additional surface layer of metal can be added to a metal surface layer or coating of a detachable balloon inner layer or base layer structure using any electrodeposition method known in the art.
- an anode 390 and a cathode 405 are submerged into a circulating metal solution.
- the anode 390 may be any traditional anode known in the art of electrodeposition.
- the surface of the metal coated detachable balloon inner layer or base layer structure acts as the cathode 405 and is coated externally by the metal circulating in the solution.
- a hypodermic tube splint may be inserted into the needle.
- the hypodermic tube splint may include one or more apertures that allow fluid to pass from an external source to the inner void of the metal coated detachable balloon inner layer or base layer structure.
- the hypodermic tube splint may also include a connection for attachment to the female Luer hub.
- the assembly may further include a one-way injection port.
- hypodermic tube splint may have any means of connecting to the needle known in the art.
- the metal coated detachable balloon inner layer or base layer structure may be rotated during
- the hypodermic tube splint may be attached to a rack or similar apparatus that includes means for rotating the metal coated detachable balloon inner layer or base layer structure assembly.
- the hypodermic tube splint may be connected to a needle injection port and the rack assembly, suspending the metal coated detachable balloon inner layer or base layer structure in the bath.
- a support structure that allows for an electrical connection of the needles, while maintaining their position within the electroforming or electroplating solution is preferred.
- the support structure may permit one or more of individual metal coated detachable balloon inner layer or base layer structures to rotate using gears, belts, pulleys or other suitable means.
- the support structure also provides for a common electrical connection such that the metal coated detachable balloon inner layer or base layer structure may be referenced at an electrical potential that facilitates electroforming or electroplating.
- the metal coated detachable balloon inner layer or base layer structures may be submerged in an electroforming or electroplating bath with a temperature of 100 °F to 250 °F, or about 160 °F.
- the bath may be any temperature necessary for successfully electroforming or electroplating the metal coated detachable balloon inner layer or base layer structure with the metal circulating in the solution.
- the metal circulating in the solution may be a metal selected from the group consisting of gold, platinum, silver, titanium, vanadium, aluminum, nickel, tantalum, zirconium, chromium, silicon, magnesium, niobium, scandium, cobalt, palladium, manganese, molybdenum, alloys thereof, and combinations thereof, or any other conductive, biocompatible, rigid, or semirigid materials or combination of materials.
- the central layer of the wall 30 of a detachable balloon 10, the interior layer of the wall 30 of a detachable balloon 10, and an exterior layer of the wall 30 of the detachable balloon 10 may be formed by any suitable method.
- the wall 30 of the detachable balloon 10 has two layers.
- the inner layer of the wall 30 of the detachable balloon 10 comprises PET, nylon, or Pebax and is formed by blow molding fabrication.
- the outer layer of the wall 30 of the detachable balloon 10 comprises a metal layer 90 comprising gold or titanium formed by sputter deposition or vapor deposition.
- the detachable balloon 10 has three layers.
- the inner layer of the wall 30 of the detachable balloon 10 comprises PET, nylon, or Pebax and is formed by blow molding fabrication.
- the central layer of the wall 30 of the detachable balloon 10 comprises gold or titanium formed by sputter deposition or vapor deposition.
- the outer layer of the wall 30 of the detachable balloon 10 comprises gold or platinum formed by electroforming or electroplating.
- a conductive mandrel 740 is placed in a solution of metal ions, which coat the external surface of the mandrel 740 to form a layer of a detachable balloon.
- the conductive mandrel 740 is a detachable balloon inner layer or base layer structure comprising polymer formed by blow molding fabrication.
- the detachable balloon inner layer or base layer structure is coated with gold or titanium on its external surface by sputter deposition or vapor deposition.
- the shape of the mandrel 740 (and thereby the shape of the detachable balloon) can be modified by modifying the shape of the polymer inner layer or base layer that is formed by blow molding fabrication.
- any layer of the detachable balloon can be modified by varying the process time or conditions.
- An additional surface layer may be formed by additional electroplating or electroforming.
- An additional surface layer may be formed by vapor deposition or sputter deposition, wherein material is eroded from a target (e.g., a metal or metal alloy) and is then deposited onto a substrate, such as a mandrel 740 or mold, forming a thin layer on the substrate.
- a target e.g., a metal or metal alloy
- a substrate such as a mandrel 740 or mold
- an inner layer may be formed by additional electroplating or electroforming, or by vapor deposition or sputter deposition.
- the central layer of the wall 30 of the detachable balloon 10 may be formed by vapor deposition, wherein vapors from one or more polymers, pure metals, or metal alloys are condensed upon a substrate or mold.
- the mold may be removed to provide a hollow shell composed of the polymer, pure metal or metal alloy.
- the exterior surface of a detachable balloon, after deposition or formation of the one or more metal layers, 90 may be further coated with a polymer, including by using a polymer containing solution. This additional coating may include an external coating of a urethane containing solution that may further act to secure the metal or metallic layers to the detachable balloon, including to the inner layer or base layers.
- only desired portions or regions of the detachable balloon comprise a metal layer 90 deposited by electroforming or
- portions or regions of the detachable balloon inner layer or base layer structure are further coated with additional metal by electroforming or electroplating.
- various portions or regions of the detachable balloon may have different wall composition or thickness.
- the different wall composition or thickness is produced by masking portions or regions of the detachable balloon inner layer or base layer structure prior to vapor deposition or sputter deposition.
- additional metal may be applied to the portions or regions of the detachable balloon inner layer or base layer structures that have been covered with metal by vapor deposition or sputter deposition.
- the different wall composition or thickness is produced by masking or coating regions of the metal coated detachable balloon inner layer or base layer structure prior to electroforming or electroplating.
- additional metal may be applied to the portions or regions of the metal coated detachable balloon inner layer or base layer structures that have not been masked or coated prior to electroforming or electroplating.
- metal layers 90 of detachable balloons may comprise a variety of patterns.
- one or more masks may be applied to the exterior surface of the detachable balloon inner layer or base layer structure prior to further coating with polymer or metal.
- a first metal or metallic layer is applied by sputter deposition and then a second metal layer 90 is formed by electroforming or electroplating, wherein one or more masks may be applied before or after the forming of the first metallic layer.
- various portions of the detachable balloon inner layer or base layer structure may have a no metal layer, 90, one metal, layer or two or more metal layers. 90.
- the external metallic layer or layers may be deposited as one or more narrow bands, arcuate configurations, multiple bands of uniform different widths, multiple bands of different widths, or combinations thereof.
- One having skill in the art can appreciate that other configurations may be provided.
- detachable balloons may comprise a metallized polymer balloon wherein a metal layer 90 is incomplete, discontinuous or present in only a portion of the wall 30 of the detachable balloon 10. Such incomplete or discontinuous layers can be produced by electroplating, electroplating, vapor deposition, or sputter deposition.
- a metal layer 90 is formed over a polymer inner layer or base layer structure wherein some regions or portions of the wall 30 of the detachable balloon 10 have a metal layer 90 produced by electroforming or electroplating and other regions or portions of the detachable balloon without a metal layer 90 produced by electroforming or electroplating.
- a detachable partially metallized polymer balloon 20 has a central or intermediate region 100 that comprises a layer of gold produced by electroforming or electroplating that is rigid or semi-rigid, while the proximal and distal regions 110 & 120 of the detachable balloon comprise a polymer layer but do not comprises a layer of gold produced by electroforming or electroplating, and are more flexible, with the polymer layer comprising PET, nylon, Pebax, or other polymers.
- the proximal region 110 may have a generally tapered configuration that terminates in a proximal neck 130 with a metal layer 90 produced by electroforming or electroplating, or a proximal neck 130 that does not have a metal layer 90 produced by electroforming or electroplating.
- the distal region 120 may have a generally tapered configuration that terminates in a distal neck 140 with a metal layer 90 produced by electroforming or electroplating, or a distal neck 140 that does not have a metal layer 90 produced by electroforming or electroplating.
- a partially metallized detachable balloon may comprise a proximal or distal "fluted" portion of the detachable balloon between the proximal neck 130 and the proximal region 110 or the distal neck 140 and the distal region 120.
- a fluted portion 150 may not comprise metal or may comprise a layer of metal ⁇ 1 micron in thickness, that serves as a flexible "hinge" region that remains flexible when the partially metallized polymer detachable balloon is pleated, folded, mounted on a delivery system, and advanced inside the body of a patient.
- all or a portion of the fluted region may or may not comprise metal produced by electroforming or electroplating or metal with a thickness > 1 micron.
- a partially metallized polymer balloon in a pleated and folded configuration joined or operably coupled to a first or second catheter 174 may comprise alternating regions of stiffer material (including metal produced by electroforming or electroplating or metal with a thickness > 1 micron) and more flexible material (including flexible polymer only or flexible polymer with metal having a thickness > 1 micron) which produces a pleated and folded partially metallized polymer balloon with rigid or semi-rigid regions 170 interposed with flexible regions 165 to facilitate advancement into the body of a patient, including advancement over guidewires 40, advancement through guide catheters, and advancement through tortuous paths.
- stiffer material including metal produced by electroforming or electroplating or metal with a thickness > 1 micron
- flexible material including flexible polymer only or flexible polymer with metal having a thickness > 1 micron
- a detachable balloon with alternating flexible and rigid or semi-rigid regions 170 provides a detachable balloon that is strong enough to resist compression, compaction, or collapse after expansion in vivo, and yet flexible enough when pleated and folded to maneuver through tortuous paths and traverse the twists and turns of the vascular system when joined or operably coupled to a catheter or catheter assembly 5.
- the wall thickness for the polymer only and metalized portions of partially metallized detachable balloons may be uniform, or each portion may have a different thickness.
- the wall 30 of a metallized portion of a detachable partially metalized polymer balloon 20 may have a uniform thickness of 3, 5, 10, 15, 20, 30, 40, 50, 60, 70, 80, 90, 100, or up to 200 microns, including any value between 3 microns and 200 microns, regardless of material.
- the thickness of the wall 30 of a metallized portion of a detachable partially metalized polymer balloon 20 at different locations along the detachable balloon 10 may vary. The thickness may vary among each individual metalized region and each polymer only or non-metalized region. The wall thickness may vary within each individual metalized region and each polymer or non-metalized region according to some embodiments.
- the metalized portions of detachable partially metallized polymer balloons may be 3 - 100 microns in thickness, including metalized regions wherein the metal is deposited by electroplating or electroforming.
- the wall 30 of the polymer or non-metalized portions of detachable partially metallized polymer balloons 20 may have a thickness in the range of approximately 3 - 60 microns.
- a cross- sectional view of the wall 30 of a pleated and folded detachable partially metallized polymer balloon 20 may show more flexible regions 165 comprising polymer only or comprising one or more polymer layers and one or more metal layers with a thickness ⁇ 1 micron interposed between more rigid regions 170 comprising a metal layer 90 produced by electroplating or electroforming, or a metal layer 90 with a thickness greater than 1 micron.
- the proximal neck 130 and proximal region 110 of the partially metallized polymer balloon 20 comprises a polymer layer 99 and a metal layer 90 produced by electroplating or electroforming, or a metal layer 90 with a thickness greater than 1 micron, while the distal region 120 comprises polymer only or comprises a polymer layer 99 and a metal layer 90 with a thickness ⁇ 1 micron.
- all or a portion of the exterior or interior surface of detachable balloons 10, including polymer balloons 12, metalized polymer balloons 14, metal balloons 16, and polymer-coated metal balloons 18 may be coated with a variety of materials having properties ranging from hydrophobic to hydrophilic, urethanes, other metals or combinations thereof, by well-known means. Coating can achieve various objectives including enhanced biocompatibility, blood contact enhancement, surface texturing, or conformal coating to improve part durability, including a coating to reduce the risk of delamination of a metal layer 90 from a polymer layer 99.
- a metal wire or metal ribbon may be applied to all or portions of the exterior surface of a polymer balloon 12 or a polymer inner layer or base layer structure.
- the metal wire may be provided in a variety of thickness and shapes.
- the metal wire may have a circular cross-section and a diameter in a range between 25 microns to 600 microns.
- round metal wires have a diameter of approximately 50 - 200 microns.
- the metal wire may be provided as a flat ribbon or a semi-flat "half round" wire.
- the width for the flat wire is typically in a range of about 25 microns to about 600 microns in width and about 20 microns to about 300 microns, in thickness.
- the width of a flat ribbon wire may be 25, 50, 75, 100, 125, 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, or up to 600 microns, including any value between 25 microns and 600 microns.
- the thickness of the flat ribbon projecting away from the surface of the detachable balloon may be 20, 30, 40, 50, 60, 70, 80, 90, 100, 110, 120, 130, 140, 150, 160, 170, 180, 190, 200, 210, 220, 230, 240, 250, 260, 270, 280, and 300 microns, including any value between 20 microns and 300 microns.
- Other wire shapes may be used, including wires with non-linear or irregular cross sectional profiles.
- the pitch and number of wire loops (loop density), and the angle of winding may be varied both between and within embodiments.
- the metal wire may be uniformly wound and positioned in some embodiments of the detachable metalized balloon, while in other embodiments, the pitch, number of loops, the angle of winding, or a combination thereof; may be varied.
- the resulting metalized polymer balloon 14 is coated with a polymer or adhesive.
- a coating comprising a urethane composition is used to further adhere the metal wire to the detachable polymer balloon 12 or inner layer or base layer 99 structure.
- the urethane composition may be provided at a concentration range of 2% to 10% urethane in a solvent.
- the solvent may comprise tetrahydrofuran ("THF") or oxolane; however other solvents may be used.
- a solvent such as THF may chemically modify, react with, or bond to the surface of the detachable polymer balloon 12 or inner layer or base layer 99 structure.
- a strong bond is formed between the urethane layer and the detachable polymer balloon 12 or the polymer inner layer or base layer 99 structure to further secure the wire to the exterior surface of the detachable balloon 10.
- the urethane coating may be applied by any suitable method, including but not limited to dip coating or spray coating. Preferred methods result in a more even or uniform distribution of the urethane composition over and between the metal wires applied to the surface of the detachable polymer balloon 12 or the polymer inner layer or base layer 99 structure.
- Preferred methods increase the force required to induce delamination of the metal wire from the detachable balloon 10. Preferred methods reduce the risk of fracturing or breaking of the metal wire. Preferred methods permit the simultaneous coating of multiple metalized polymer balloons 14. Preferred methods can be used to manufacture coated metalized polymer balloons 14 at a reasonable cost.
- a detachable polymer balloon 12 or a polymer inner layer or base layer 99 structure is prepared in a manner similar to that of a common angioplasty balloon.
- a tubular polymer material is cut to a desired length, including material to form the distal neck 140 and proximal neck 130 at opposing ends of the balloon.
- One end of the balloon is adhered to a tubular structure, (e.g., a blunt needle) that forms a leak-free conduit to the balloon interior.
- the tubular structure also permits passage of additional tubing into the balloon interior. This additional tubing provides a means to inflate the balloon and also functions as a splint to secure the balloon during fabrication processes.
- the additional tubing may be engaged to a valve, such as a Luer valve such that the balloon may be inflated and remain inflated during processes that add metal.
- a valve such as a Luer valve
- the balloon may be inflated and remain inflated during processes that add metal.
- the remaining neck or opening is filled and sealed.
- the remaining opening is filled with an ultraviolet (UV) curable adhesive that is cured to seal the balloon.
- UV ultraviolet
- the detachable polymer balloon 12 or polymer inner layer or base layer 99 structure is then pressurized or inflated and positioned with in a device that can apply wire to the surface of the detachable polymer balloon 12 or polymer inner layer or base layer 99 structure.
- the pressurized detachable polymer balloon 12 or polymer inner layer or base layer 99 structure may be coated in a urethane solution prior to applying the metal wire.
- the device that can apply wire to the surface of the detachable polymer balloon 12 or polymer inner layer or base layer 99 structure is a wrapping system that is similar to a lathe, such that a mounted balloon 10 rotates about a longitudinal axis. Once a balloon is mounted, one end of the wire is adhered to the polymer balloon 12 and the polymer balloon 12 is rotated. While the polymer balloon 12 is rotating, the wire is wrapped around the desired portions of the polymer balloon 12 at the desired pitch, loop density, and angle. After the wrapping, the terminal end of the wire is adhered to the polymer balloon 12.
- the wire wrapped polymer balloon is removed from the wire wrapping assembly and coated at least once in a urethane based composition.
- the entire wire wrapped polymer balloon may be coated in the urethane composition, as described herein.
- masks may be placed over the portions of the wire wrapped polymer balloon such that only the wrapped portions are coated.
- the wire wrapped polymer balloon may be depressurized (deflated), pleated and folded.
- the pleated and folded detachable wire wrapped polymer balloon may take a collapsed configuration or delivery configuration.
- a hollow metallic expandable body 10 may be manufactured by a method wherein a metal such as gold is deposited by electroforming over a sacrificial mandrel 740 made from an electrically conductive material such as aluminum.
- the sacrificial mandrel 740 may then be removed from the interior of the expandable body 10 by processes such as drilling and acid etching.
- the electroforming process may produce rounded, pebbled, or granular structures on the exterior surface of the expandable body.
- the metallic expandable body 10 may further undergo an annealing process to improve its pliability of the expandable body. 10.
- a gold expandable body 10 is heated to approximately 300° C for approximately 1 hour and then
- a polymer coating may be applied to the expandable body 10 to modify its mechanical, electrical, or biocompatibility characteristics.
- the polymer coating may comprise Parylene, polyurethane, PTFE, silicone, or other biocompatible polymers.
- the coating may be applied by dipping, spinning, spraying, or other deposition processes specialized for the specific polymer.
- the coating may be applied to the entire exterior of the expandable body 10 or to only selected regions by masking the regions not to be coated.
- the detachable balloon can be compressed into various shapes and dimensions, as shown in FIGS. 83 A- D and 84A-B.
- partially or fully metallized, or partially or fully plated detachable balloon can be pleated, folded, and optionally compressed to a diameter small enough to pass through 3 - 9 Fr, or larger guide catheters or maneuvered through arteries, veins, chambers of the heart (including atrial and ventricular chambers), other blood- containing structures, biological conduits, or other biological spaces.
- the pleating, folding, and optional compression can include various forms and patterns. As shown in FIGS.
- the number and length of pleats can be optimized to suit the expanded diameter and wall thickness of the detachable balloon.
- partially or fully metallized, or partially or fully plated detachable balloon can be pleated folded and compressed to a diameter small enough to pass through 3 - 8 Fr guide catheters or maneuvered through cerebral arteries.
- this compression can include various forms and patterns of pleating, folding, or compression.
- the detachable balloon of a detachable balloon catheter 1 is configured to expand from a compressed or collapsed configuration to an expanded configuration and wherein, when the detachable balloon is in the compressed or collapsed configuration, the wall 30 of the detachable balloon 10 assumes a pleated configuration comprising a plurality of pleats folded over in a clockwise direction relative to the first axis 706 or a counterclockwise direction relative to the first axis 706 to form a folded-over region of the detachable balloon.
- the wall 30 of the detachable balloon 10 assumes a pleated configuration comprising a plurality of pleats folded over in a clockwise direction relative to the first axis 706 or a counterclockwise direction relative to the first axis 706 to form a folded-over region of the detachable balloon; and wherein, when the detachable balloon is in the expanded configuration, the plurality of pleats is not folded over.
- each pleat 742 of the plurality of pleats of detachable balloon of a detachable balloon catheter 1 comprises a ridge line extending proximal-distal and radially away from the first axis. 706.
- each pleat 742 comprises a ridge line extending proximal to distal and each pleat 742 of the plurality of pleats of detachable balloon of a detachable balloon catheter 1 is separated from any immediately adjacent pleat 742 by an interposed trough extending proximal to distal.
- the pleated configuration of a pleated balloon of a detachable balloon catheter 1 comprises an alternating ridge-trough arrangement.
- each pleat 742 of the plurality of pleats of a pleated balloon of a detachable balloon catheter 1 is folded over an immediately adjacent pleat 742 in a clockwise direction relative to the first axis, 706, or a counterclockwise direction relative to the first axis. 706.
- the detachable balloon of a detachable balloon catheter 1 is configured to assume the expanded configuration by substantially eliminating the pleated configuration or a plurality of pleats that are present in the collapsed or compressed configuration.
- the compressed or collapsed detachable balloon of a detachable balloon catheter 1 can be expanded by injection of water, saline, radiographic contrast, or combinations thereof, into the central void 115 or interior volume of the detachable balloon.
- the detachable balloon of a detachable balloon catheter 1 is configured to be expanded from the compressed or collapsed configuration to the expanded configuration by applying a pressure of less than 10 atmospheres, less than 5 atmospheres, less than 4 atmospheres, less than 3
- the central void 115 or interior volume of a detachable balloon of a detachable balloon catheter 1 can be pressurized during the passage of a fluid from the proximal hub of the first catheter 173, through the first lumen 162, and into the central void 115 or interior volume of the detachable balloon 10.
- a detachable balloon catheter 1 is configured to enable the injection of fluid from the hub 179 of the first catheter 173, through the lumen 162 of the first catheter 173, and into the central void 115 or interior volume of the detachable balloon 10 at a rate higher than the leaking of fluid from the central void 115 or interior volume of the detachable balloon 10 into the space adjacent to the detachable balloon 10.
- the expansion of a detachable balloon 10 of a detachable balloon catheter 1 results in a foreshortening of the detachable balloon 10 along a plane parallel to the first axis 706.
- Various methods can be used to pleat, fold, and compress the partially or fully metallized, or partially or fully plated detachable balloon and enable it to travel through various lumens and conduits. These include, but are not limited to, the lumen of guide catheter, arteries 317, veins 318, chambers of the heart (including atrial and ventricular chambers), other blood-containing structures, biological conduits 900, or other biological spaces 904.
- the partially or fully metallized, or partially or fully plated detachable balloon is folded to form one or more pleats prior to or after attaching the partially or fully metallized, or partially or fully plated detachable balloon to a first catheter 173, and the pleats are rolled and compressed, like the folding of a non- compliant angioplasty balloon.
- the partially or fully metallized, or partially or fully plated detachable balloon is flattened into a planar shape and rolled into a cylindrical shape.
- the partially or fully metallized, or partially or fully plated detachable balloon may be folded and wrapped around the first catheter 173.
- one or more pleats can be made in the partially or fully metallized, or partially or fully plated detachable balloon and then the pleats can be wrapped into a cylindrical shape.
- the partially or fully metallized, or partially or fully plated detachable balloon may be flattened into a planar shape and then rolled into a cylindrical shape.
- the partially or fully metallized, or partially or fully plated detachable balloon may be compressed into a compact spherical shape.
- the portions of the partially or fully metallized, or partially or fully plated detachable balloon may be twisted or braided during compression.
- the partially or fully metallized, or partially or fully plated detachable balloon may be compressed around a first catheter 173.
- the partially or fully metallized, or partially or fully plated detachable balloon 741 may be compressed around a mandrel.
- the partially or fully metallized, or partially or fully plated detachable balloon may be compressed on itself, without a central mandrel, including a catheter mandrel.
- the partially or fully metallized, or partially or fully plated detachable balloon is pleated, then the pleats are wrapped around the hollow cylindrical member of the first catheter 173, and the partially or fully metallized, or partially or fully plated detachable balloon 14 or 20 is compressed against the first catheter 173.
- the partially or fully metallized, or partially or fully plated detachable balloon 14 or 20 is pleated, then the pleats are wrapped around a removable wire mandrel, and then the partially or fully metallized, or partially or fully plated detachable balloon 14 or 20 is compressed against the removable wire mandrel.
- the partially or fully metallized, or partially or fully plated detachable balloon 14 or 20 is pleated, and then the pleats are rolled into a generally cylindrical shape without a removable wire or catheter acting as central fixation point or mandrel.
- the partially or fully metallized, or partially or fully plated detachable balloon is attached to a first catheter 173, then pleated, and then the pleats are folded, wrapped or compressed onto the first catheter 173.
- the partially or fully metallized, or partially or fully plated detachable balloon is first pleated, attached to the first catheter 173, and then the pleats are wrapped or compressed onto the outer surface of the first catheter 173.
- excess material may be removed from one or both ends of the proximal end of the proximal neck 130 or the distal end of the distal neck 140 of a detachable balloon inner layer or base layer structure or a partially or fully metallized, or partially or fully plated detachable balloon prior to pleating.
- the excess material may be removed by cutting the necks.
- Cutting can be accomplished by means of rotating the detachable balloon inner layer or base layer structure or a partially or fully metallized, or partially or fully plated detachable balloon under a fixed blade or by rotating the blade over the proximal or distal neck 130 & 140 of a detachable balloon inner layer or base layer 99 structure or a partially or fully metallized, or partially or fully plated detachable balloon 14 or 20.
- heat may be used to soften the necks or the ends of the necks prior to cutting.
- a partially or fully metallized, or partially or fully plated detachable balloon may be mounted on a pleating and folding mandrel, either before or after removing excess material from the proximal or distal necks. 130 & 140.
- the needle hub that the partially or fully metallized, or partially or fully plated detachable balloon was previously mounted on as part of the custom packaging system is replaced by a mandrel.
- a stopper or other means of stabilizing the mandrel 740 may be placed over the tip of the mandrel 740 when the mandrel 740 and partially or fully metallized, or partially or fully plated detachable balloon are placed in a shipping tube.
- the stopper may be a piece of foam or any other material known in the art.
- the pleating and folding mandrel 740 reduces the risk of compression of the partially or fully metallized, or partially or fully plated detachable balloon during shipment and setup and prevents the partially or fully metallized, or partially or fully plated detachable balloon from being overly compressed during pleating, folding, and compression. This is accomplished by sizing the outer diameter of the mandrel 740 to the desired final internal dimension corresponding to the outer diameter of the second catheter 174, or the telescoping segment 185 that will be used during assembly of a complete medical device, 1, including but not limited to those disclosed co-owned PCT applications having serial Nos. PCT/US2014/030869 and PCT/US2015/050783, commonly referred to as Blockstent Microcatheter devices and a Ballstent Microcatheter devices.
- the shipping tube may be sent to a third party where the partially or fully metallized, or partially or fully plated detachable balloon is removed and pleated.
- the pleated partially or fully metallized, or partially or fully plated detachable balloon may have a plurality of pleats.
- the pleated partially or fully metallized, or partially or fully plated detachable balloon may have three pleats.
- the pleated partially or fully metallized, or partially or fully plated detachable balloon may have as few as one pleat, 742, or as many as ten pleats.
- the partially or fully metallized, or partially or fully plated detachable balloon may have as many pleats as necessary to compress the partially or fully metallized, or partially or fully plated detachable balloon into a size that allows the pleated and folded partially or fully metallized, or partially or fully plated detachable balloon to be advanced through the vascular system using a delivery system.
- the partially or fully metallized, or partially or fully plated detachable balloon may be pleated with no head heating.
- the partially or fully metallized, or partially or fully plated detachable balloon may be expanded without permanent folds.
- the partially or fully metallized, or partially or fully plated detachable balloon 741 may be folded to the mandrel 740 while in fold-head.
- the partially or fully metallized, or partially or fully plated detachable balloon may be pleated and removed from the mandrel. 740. After the partially or fully metallized, or partially or fully plated detachable balloon have been pleated and folded they may be packaged for shipping, documenting the pleat and fold information on the packaging tube.
- Pleating is accomplished by compressing the partially or fully metallized, or partially or fully plated detachable balloon between two or more plates. This compression causes the partially or fully metallized, or partially or fully plated detachable balloon to achieve a single or multi-lobular shape. These lobes are then folded around the central axis of the partially or fully metallized, or partially or fully plated detachable balloon in one direction which causes the partially or fully metallized, or partially or fully plated detachable balloon to be formed into a tubular shape that is concentric with its ends and approximates the dimensions of one or both ends.
- the partially or fully metallized, or partially or fully plated detachable balloon may be attached to the delivery system, first catheter 173, or second catheter 174 using a variety of materials, components, systems, and methods.
- the partially or fully metallized, or partially or fully plated detachable balloon can be attached to the first catheter 173 in a manner wherein the size and shape of the distal end of the first catheter 173 and the size and shape of the opening in the wall 30 of the partially or fully metallized, or partially or fully plated detachable balloon 14 or 20 are matched so that a friction fit 202 is formed between partially or fully metallized, or partially or fully plated detachable balloon 14 or 20 and the first catheter 173.
- the elastic sleeve or wrap 204 can be affixed, generally indicated as 206, within the proximal neck 130 of the detachable balloon 10 and the sleeve engages the first catheter 173.
- the elastic sleeve or wrap 204 can be placed around the proximal neck 130 of the partially or fully metallized, or partially or fully plated detachable balloon 14 or 20 and used to hold the partially or fully metallized, or partially or fully plated detachable balloon 14 or 20 and the first catheter 173 together.
- the partially or fully metallized, or partially or fully plated detachable balloon 14 or 20 can be attached to the first catheter 173 using an adhesive or glue, or a weld or solder.
- the partially or fully metallized, or partially or fully plated detachable balloon 14 or 20 can be attached to the first catheter 173 by a fitting of mechanical parts on the partially or fully metallized, or partially or fully plated detachable balloon 14 or 20 and the first catheter 173, such as with a clamp that can be released or with a wire, polymer strand, filament, thread, or string that can be loosened or removed.
- the method may also include welding or joining all or a portion of the proximal or distal neck 130 & 140 segments to the partially or fully metallized, or partially or fully plated detachable balloon 14 or 20, or both the proximal and distal neck 130 & 140 segments.
- a proximal neck segment 130, a distal neck segment 140, or both a proximal and distal neck segments 130 & 140 may be joined during an electroforming process to form the partially or fully metallized, or partially or fully plated detachable balloon 14 or 20.
- the present disclosure relates to medical devices 1 that comprise an elongated or expandable body 720.
- these devices are also called “second medical devices.”
- an elongated body 720 is a long, thin, flexible structure that can be pushed or carried through the lumen of a catheter and implanted in a patient.
- Elongated bodies 720 can occupy space and form complex shapes, but do not expand during or after placement.
- an expandable body 720 is a long, thin, flexible structure that can be pushed or carried through the lumen of a catheter in a constrained, collapsed, compressed, or pleated and folded form and implanted in a patient, wherein at least portions of the expandable body 720 can expand in size during or after placement.
- Elongated and expandable bodies 720 that can be used with detachable balloon catheters 1 are described.
- the first elongated or expandable body 10 of the second medical device 1 is joined to the second elongated body of the second medical device 1 by a bond or joint that can be separated after placement of the first elongated or expandable body 10 into a saccular aneurysm, artery, vein, LAA, paravalvular leak, blood-containing space, biological conduit 900 or space, or the central void 115 or interior volume of the expanded detachable balloon of the first medical device. 1.
- the first elongated or expandable body 10 of the second medical device 1 is joined to the second elongated body of the second medical device 1 and wherein, after expulsion of the first elongated or expandable body 10 of the second medical device 1 from the distal end of the second catheter 174 of the first medical device 1, the second elongated body of the second medical device 721 can be separated from the first elongated or expandable body 720 of the second medical device 700 and the second elongated body 721 can be removed from the patient while the first elongated or expandable body 720 remains in the patient.
- the first elongated or expandable bodies 720 act to stimulate thrombus formation and fibrosis in an aneurysm lumen or sac 722.
- the first elongated bodies or coils may comprise a primary wire having a diameter of 0.00175 - 0.003 inches. This primary wire may be wound against itself to provide an overall or secondary diameter of the coil that is 0.010 - 0.040 inches in diameter. Furthermore, this secondary shape of the first elongated bodies or coils may be formed into tertiary shapes having a diameter of approximately 2 - 100 mm or 0.1 to 4 inches.
- FIG. 91 summarizes the minimum and maximum values for diameters of the second various catheter 173 (or guidewire shaft), first elongated body 720 (or coil), and second elongated body 721 (or pusher wire) for embodiments of first and second medical devices 1 & 700
- FIG. 90 summarizes the minimum and maximum values for the lengths of these elements.
- FIGS. 87-89 detail the nominal dimensions, along with allowable and preferred ranges of dimensions, for these elements.
- the first elongated bodies or coils are not provided with a tertiary shape, but rather elongated straight, yet flexible first elongated bodies or coils that may have a length between about 10 cm and about 400 cm.
- the straight first elongated bodies or coils may be deployed within an aneurysm, within a detachable balloon, or the first elongated bodies or coils may extend into both the aneurysm and the detachable balloon.
- the straight flexible first elongated bodies or coils may be used with various balloons of any size and shape.
- the first elongated bodies or coils are formed into a secondary shape by the expanded detachable balloon. The balloon gives the first elongated bodies or coils the ideal secondary shape by constraining them inside the balloon.
- first elongated bodies or coils are desirable as they reduce friction during passage through the various catheter and/or delivery devices.
- the long straight first elongated bodies or coils also permit the use of only a single first elongated body or coil for each balloon.
- users When treating aneurysms with a single detachable balloon and one first elongated body or coil, users have increased flexibility to reposition a balloon and a first elongated body or coil during treatment.
- the single detachable balloon and first elongated body or coil combination also reduces overall treatment times.
- the first elongated bodies or coils may be manufactured to include one or more distal loops.
- the loops may be deformed under tension for delivery through one or more catheters and return to their natural loop shape as they exit the catheter.
- the loops on the elongated straight first elongated bodies or coils also protect the back wall of an aneurysm 320 from spearing or puncturing that could occur when using a first elongated bodies or coils lacking loops.
- the first elongated bodies or coils may include 1, 2, 3, 4 or more than 4 end loops or may include no end loops.
- the first elongated bodies or coils may be advanced and deployed by a second elongated body, pusher wire, or pusher catheter that is joined to or contacts the proximal end of the first elongated body or coil.
- a second elongated body, pusher wire, or pusher catheter that is joined to or contacts the proximal end of the first elongated body or coil.
- using a low friction straight first elongated bodies or coils with 0, 1, 2, 3, or 4 loops on the distal end enables the use of a single first elongated body or coil and makes it simple to plug the distal neck opening of the balloon with the first elongated body or coil, reducing the flow of blood through the balloon.
- a first elongated body or coil may be positioned such that one loop is positioned outside the detachable balloon, while another loop is positioned within the neck or in the central void of the detachable balloon.
- the operator can gently push the first loop out of the second catheter 174 to plug the distal neck opening of the balloon, pull the tip of the second catheter 174 back into the central void of the balloon, and then deploy the remainder of the first elongated body or coil within the balloon. At this point, the operator may release any remaining tension in the delivery system, acquire an angiogram to confirm complete occlusion.
- the first elongated body or coil can be removed or reposition, and the detachable balloon can be deflated and repositioned, removed or replaced, and the first elongated body or coil can be reinserted, or a new first elongated body or coil can be inserted.
- the operator may detach the first elongated body or coil and the expanded balloon and remove the first catheter 173 and the second elongated body 721.
- the operator can gently push the distal loops of the first elongated body or coil out of the second catheter 174 to frame the aneurysm sac 722, then push some of the straight portion of the first elongated body or coil into the aneurysm sac behind or adjacent to the expanded balloon, then pull the tip of the second catheter 174 back into the central void 115 of the balloon 10 and deploy the remainder of the first elongated body or coil within the balloon.
- the operator may release any remaining tension in the delivery system, acquire an angiogram to confirm complete occlusion.
- the first elongated body or coil can be removed or reposition, and the detachable balloon can be deflated and repositioned, removed or replaced, and the first elongated body or coil can be reinserted, or a new first elongated body or coil can be inserted.
- the operator may detach the first elongated body or coil and the expanded balloon and remove the first catheter 173 and the second elongated body 721.
- the first elongated bodies or coils 720 may be manufactured to include one or more distal loops 702 and one or more proximal loops.
- the loops may be deformed under tension for delivery through one or more catheters and return to their natural loop shape as they exit the catheter.
- the distal loop or loops 702 can be configured to present a flatter surface to the adjacent tissue or balloon wall 30 as the first elongated body or coil 720 as it is pushed forward, reducing the risk of wall puncture.
- the proximal loop or loops can be configured to present a shape that is more easily grasped by a snare catheter.
- the distal loop or loops 702 can be placed in the vessel lumen distal to the expanded balloon 10 to fill at least a portion of the opening in the distal neck 140 of the balloon and the middle portion of the first elongated body or coil 720 can be placed in the central void 115 of the expanded detachable balloon.
- the first catheter 173 can be detached from the proximal neck 130 of the expanded detachable balloon 10.
- the proximal loop or loops can be placed in the vessel lumen proximal to the expanded balloon 10.
- a snare catheter can be used to grasp the proximal loop or loops of the detached first elongated body or coil 720 and the first elongated body or coil 720 can be removed from the patient. Then, the snare catheter can be used to grasp the proximal neck 130 of the expanded, detached balloon 10 and the balloon 10 can be collapsed and removed from the patient by pulling it into a guide catheter or sheath.
- the detachable balloon 10 and single first elongated body or coil combination 720 may be used to fully occlude a wide-necked bifurcation aneurysm with a width of 12 mm and a height of less than 10 mm.
- one or more first elongated bodies or coils 720 may be provided in a kit.
- the kit may include first elongated bodies or coils 720 that range from approximately 10 cm to 400 cm.
- a single kit may include approximately 1 - 30 first elongated bodies or coils 720 having lengths of 10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 110, 120, 130, 140, 150, 160, 170, 180, 190, 200, 210, 220, 230, 240, 250, 260, 270, 280, 290, 300, 310, 320, 330, 340, 350, 360, 370, 380, 390, or 400 cm.
- the length of the first elongated body or coil used may be determined by the desired coil packing density of an aneurysm, detachable balloon, or both.
- the packing density refers to the percentage of the void defined by the aneurysm, detachable balloon, or both that is filled by the first elongated body or coil.
- the packing density may be in a range from approximately 5% to 75% (e.g. 5%, 10%, 15%, 20%, 25%, 30 %, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%), or 75%) packing density).
- a second medical device 700 comprises a first elongated or expandable body 720 configured for permanent implantation in a human patient joined to a second elongated body 721 configured to push or carry the first elongated or expandable body 720 into the lumen 163 of the second catheter 174 of the first medical device comprising a detachable balloon catheter 1 and pull or carry the first elongated or expandable body 720 from the lumen 163 of second catheter 174.
- the first elongated and second elongated bodies 720 & 721 are configured to pass through the lumen 163 of the second catheter 174 and into a human patient in an elongated form.
- a second medical device 700 comprises an expandable body 720 configured for permanent implantation in a human patient joined to a second elongated body 721 configured to push or carry the expandable body 720 into the lumen 163 of the second catheter 174 and pull or carry the expandable body 720 from the lumen 163 of the second catheter 174.
- the expandable body 720 is configured to pass through the lumen 163 of the second catheter 174 and into a human patient in an elongated, constrained, compressed, or collapsed form.
- the first elongated or expandable body 720 is configured for implantation into the central void 115 or interior volume of the detachable balloon 10 of the first medical device 1.
- the first elongated or expandable body 720 can be separated from the second elongated body 721, which can be removed from the lumen 163 of the second catheter 174 while the first or expandable elongated body 720 remains in place in the patient.
- the second elongated body 720 can be a wire, coiled wire, catheter, or laser cut tube comprising nitinol.
- a portion of the first elongated body 720 is within the lumen of the catheter or laser cut tube comprising nitinol of the second elongated body 721.
- Elongated bodies may be made from wire, polymer, and other flexible materials, and combinations therein. Elongated bodies are not generally formed from self-expanding materials and not generally formed in a manner that renders an elongated body self-expanding.
- Examples of elongated bodies include coils, metal coils, metallic coils, polymer coils, coils comprising metal and polymer, coiled wires, coiled metal wires, coiled metallic wires, coiled wires comprising metal and polymer, strands, polymer strands, metal strands, metallic strands, strands comprising polymer and metal, vascular coils, assemblies of wires, assemblies of metal wires, assemblies of metallic wires, assemblies of polymer strands, assemblies of wires or strands comprising metal and polymer, assemblies of coiled wires, assemblies of coiled metal wires, assemblies of coiled metallic wires, assemblies of coiled polymer strands, assemblies of coiled structures comprising metal and wire, assemblies of strands, assemblies of polymer strands, assemblies of metal strands, assemblies of metallic strands, and assemblies of strands comprising polymer and metal, assemblies of braided wires, assemblies of braided metal wires, assemblies of braided metallic wire
- Expandable bodies may be made from wire, polymer, and other flexible materials, and combinations therein. Expandable bodies are generally formed from self-expanding materials or generally formed in a manner that renders the expandable body 10 self-expanding. Examples of expandable bodies include self- expanding wires, nitinol wires, assemblies of wires, assemblies of metal wires, assemblies of metallic wires, assemblies of polymer strands, assemblies of wires or strands comprising metal and polymer, assemblies of coiled wires, assemblies of coiled metal wires, assemblies of coiled metallic wires, assemblies of coiled polymer strands, assemblies of coiled structures comprising metal and wire, assemblies of strands, assemblies of polymer strands, assemblies of metal strands, assemblies of metallic strands, and assemblies of strands comprising polymer and metal, assemblies of braided wires, assemblies of braided metal wires, assemblies of braided metallic wires, assemblies of braided wires comprising metal and polymer, assemblies
- the wires, strands, coils, coiled wires, assemblies of wires, assemblies of strands, assemblies of coils, assemblies of coiled wires, woven assemblies of wires, woven assemblies of strands, woven assemblies of coils, woven assemblies of coiled wires, braided assemblies of wires, braided assemblies of strands, braided assemblies of coils, braided assemblies of coiled wires, and combinations thereof, of expandable bodies are self-expanding.
- the wires, strands, coils, coiled wires, assemblies of wires, assemblies of coils, assemblies of coiled wires, woven assemblies of wires, woven assemblies of coils, woven assemblies of coiled wires, braided assemblies of wires, braided assemblies of coils, braided assemblies of coiled wires and combinations thereof, of expandable bodies comprise nitinol.
- the first elongated or expandable body 10 of the second medical device 1 comprises a coiled wire, wherein the primary diameter of the coiled wire is 0.00175 - 0.003 inch in diameter, and the secondary diameter of the coiled wire is 0.010 - 0.050 inch in diameter.
- the first elongated or expandable body 10 has a tertiary structure without pre-formed loops or shapes, is configured to form a straight or unformed tertiary shape when relaxed, or is configured as a straight vascular coil.
- at least a portion of the first elongated or expandable body 10 has a helical, spherical, or complex tertiary structure.
- At least a portion of the first elongated or expandable body 10 is configured to form a coiled, helical, or complex tertiary shape when relaxed.
- the coiled wire is a vascular coil.
- the distal portion of the first elongated or expandable body 10 comprises one loop of tertiary structure and the remainder of the first elongated or expandable body 10 comprises a tertiary structure without pre-formed loops or shapes when relaxed; or the distal portion of the first elongated or expandable body 10 comprises one loop of tertiary structure and the remainder of the first elongated or expandable body 10 comprises a tertiary structure configured to form a straight or unformed tertiary shape when relaxed.
- the distal portion of the first elongated or expandable body 10 comprises two loops of tertiary structure and the remainder of the first elongated or expandable body 10 comprises a tertiary structure without pre-formed loops or shapes when relaxed, or the distal portion of the first elongated or expandable body 10 comprises two loops of tertiary structure and the remainder of the first elongated or expandable body 10 comprises a tertiary structure configured to form a straight or unformed tertiary shape, when relaxed.
- the distal portion of the first elongated or expandable body 10 comprises three loops of tertiary structure and the remainder of the first elongated or expandable body 10 comprises a tertiary structure without pre-formed loops or shapes when relaxed, or the first elongated or expandable body 10 comprises three loops of tertiary structure and the remainder of the first elongated or the expandable body 10 comprises a tertiary structure configured to form a straight or unformed tertiary shape, when relaxed.
- the distal portion of the first elongated or expandable body 10 comprises four or more loops of tertiary structure when relaxed and the remainder of the first elongated or expandable body 10 comprises a tertiary structure without pre-formed loops or shapes when relaxed, or the first elongated or expandable body 10 comprises four loops of tertiary structure and the remainder of the first elongated or the expandable body 10 comprises a tertiary structure configured to form a straight or unformed tertiary shape, when relaxed.
- the tertiary diameter of the looped, coiled, formed, or tertiary portion of the first elongated or expandable body 10 can be 2 - 100 mm.
- the first elongated or expandable body 10 comprises platinum, iridium, nickel, tungsten or combinations thereof.
- the first elongated or expandable body 10 of the second medical device 1 is a wire with a primary diameter of 0.005 - 0.050 inch. In some embodiments, the first elongated or expandable body 10 is a wire without a secondary or tertiary diameter or shape. In some embodiments, the first elongated or expandable body 10 is a wire and without pre-formed loops or shapes. In some embodiments, the first elongated or expandable body 10 is a wire that is configured to form a straight or unformed tertiary shape when relaxed. In some embodiments, the first elongated or expandable body 10 is a straight vascular coil.
- the first elongated or expandable body 10 is a wire and at least a portion of the first elongated or expandable body 10 has a helical, spherical, or complex tertiary structure. In some embodiments, the first elongated or expandable body 10 is a wire, has a portion of the first elongated or expandable body 10 has a helical, spherical, or complex tertiary structure, with the remainder of the first elongated or expandable body 10 comprises a tertiary structure without pre-formed loops or shapes, when relaxed.
- the first elongated or expandable body 10 is a wire wherein the distal portion of the first elongated or expandable body 10 comprises one loop of tertiary structure and the remainder of the first elongated or expandable body comprises a tertiary structure configured to form a straight or unformed tertiary shape when relaxed, or the distal portion of the first elongated or expandable body comprises one loop of tertiary structure and the remainder of the first elongated or expandable body comprises a tertiary structure without pre-formed loops or shapes, when relaxed.
- the first elongated or expandable body is a wire, wherein the distal portion of the first elongated or expandable body comprises two loops of tertiary structure and the remainder of the first elongated or expandable body comprises a tertiary structure without preformed loops or shapes when relaxed, or the distal portion of the first elongated or expandable body comprises two loops of tertiary structure and the remainder of the first elongated or expandable body comprises a tertiary structure configured to form a straight or unformed tertiary shape, when relaxed.
- the first elongated or expandable body is a wire, wherein the distal portion of the first elongated or expandable body comprises three loops of tertiary structure and the remainder of the first elongated or expandable body comprises a tertiary structure without pre-formed loops or shapes when relaxed, or the distal portion of the first elongated or expandable body comprises three loops of tertiary structure and the remainder of the first elongated or expandable body comprises a tertiary structure configured to form a straight or unformed tertiary shape, when relaxed.
- the first elongated or expandable body is a wire, wherein the distal portion of the first elongated or expandable bodylO comprises a tertiary structure configured to form a straight or unformed tertiary shape when relaxed, or the distal portion of the first elongated or expandable body 10 comprises one loop of tertiary structure and the remainder of the first elongated or expandable body 10 comprises a tertiary structure without pre-formed loops or shapes, when relaxed.
- the first elongated or expandable body 10 is a wire, wherein the distal portion of the first elongated or expandable body 10 comprises two loops of tertiary structure and the remainder of the first elongated or expandable body 10 comprises a tertiary structure without pre-formed loops or shapes when relaxed, or the distal portion of the first elongated or expandable body 10 comprises two loops of tertiary structure and the remainder of the first elongated or expandable body 10 comprises a tertiary structure configured to form a straight or unformed tertiary shape, when relaxed.
- the first elongated or expandable body 10 is a wire, wherein the distal portion of the first elongated or expandable body 10 comprises three loops of tertiary structure and the remainder of the first elongated or expandable body 10 comprises a tertiary structure without pre-formed loops or shapes when relaxed, or the distal portion of the first elongated or expandable body 10 comprises three loops of tertiary structure and the remainder of the first elongated or expandable body 10 comprises a tertiary structure configured to form a straight or unformed tertiary shape, when relaxed.
- the first elongated or expandable body 10 is a wire, wherein the distal portion of the first elongated or expandable body 10 comprises four or more loops of tertiary structure, and the remainder of the first elongated or expandable body 10 comprises a tertiary structure without pre-formed loops or shapes when relaxed, or the distal portion of the first elongated or expandable body 10 comprises four loops of tertiary structure and the remainder of the first elongated or expandable body 10 comprises a tertiary structure configured to form a straight or unformed tertiary shape, when relaxed.
- the first elongated or expandable body 10 is a wire and the tertiary diameter of the looped, coiled, or formed portion of the first elongated or expandable body 10 is 2 - 100 mm.
- the first elongated or expandable body 10 is a wire comprising nitinol, a nitinol wire is plated or coated with platinum or gold, or a nitinol wire further with one or more radiopaque markers that are visible during fluoroscopy, including wherein the radiopaque marker comprises platinum, iridium, gold, tungsten, or combinations thereof, or is a radiopaque marker in the form of a ring or band around a portion of the wire.
- the second medical device 1 comprises a first elongated or expandable body 10 that is configured to be carried through the lumen 163 of the second catheter 174 of the detachable balloon catheter 1 by the catheter of the second medical device 700.
- the catheter of the second medical device 700 comprises a radiopaque marker band 612 that is visible during fluoroscopy, including wherein the radiopaque marker comprises platinum, iridium, gold, tungsten, or combinations thereof.
- the first elongated body 720 of the second medical device 720 comprises a wire assembly, coiled wire assembly, braided wire assembly, woven wire assembly, or other expandable body 720.
- the expandable body 720 of the second medical device 700 comprises a wire assembly, coiled wire assembly, braided wire assembly, woven wire assembly, or other expandable body 720.
- the first expandable body 720 of the second medical device 700 comprises a self-expanding wire assembly, coiled wire assembly, braided wire assembly, woven wire assembly, or other expandable body 720.
- the wire assembly, coiled wire assembly, braided wire assembly, or woven wire assembly expandable body 720 is configured to form into the shape of a generally cylindrical form when not in a compressed, collapsed, constrained, or elongated form. In some embodiments, the wire assembly, coiled wire assembly, braided wire assembly, or woven wire assembly expandable body 720 is configured to form into the shape of a generally spherical shape when not in a compressed, collapsed, constrained, or elongated form.
- the wire assembly, coiled wire assembly, braided wire assembly, or woven wire assembly expandable body 720 is configured to form into a general shape and size with a largest diameter of 2 - 100 mm when not in a compressed, collapsed, constrained, or elongated form.
- the expandable body 720 of the second medical device 700 comprises nitinol, a nitinol wire, or a nitinol wire that is plated or coated with platinum or gold.
- the nitinol wire expandable body 720 further comprises one or more radiopaque markers that are visible during fluoroscopy, including radiopaque marker comprising platinum, iridium, gold, tungsten, or combinations thereof.
- the first elongated or expandable body 10 of the second medical device 1 comprises a polymer strand or a polymer strand plated or coated with platinum or gold.
- the polymer strand portion of the first elongated or expandable body 10 of the second medical device 1 further comprises one or more radiopaque markers that are visible during fluoroscopy, including radiopaque marker comprised of platinum, iridium, gold, tungsten, or combinations thereof, and including radiopaque markers in the form of a ring or band around a portion of the polymer strand.
- the first elongated or expandable body 10 is 10 - 400 cm in length, 70 - 400 cm, or 10 - 70 cm in length.
- the first elongated or expandable body 10 comprises a lubricious or hydrophilic layer or coating, a SereneTM coating sold by SurModics, Inc, or an AssistTM coating sold by Biolnteractions Ltd.
- the first elongated or expandable body 10 comprises a lubricious outer layer, a PTFE outer layer, a polyimide outer layer, or an outer layer comprising a PTFE and polyimide composite.
- the second elongated body of the second medical device 1 comprises a lubricious or hydrophilic layer or coating, a SereneTM coating sold by SurModics, Inc, or an AssistTM coating sold by Biolnteractions Ltd.
- the second elongated body of the second medical device 1 comprises a PTFE outer layer, a polyimide outer layer, or an outer layer comprising a PTFE and polyimide composite.
- the second elongated body of the second medical device 1 comprises visual or tactile markings that enable a user to determine the length of the first elongated or expandable body 10 that has been pushed distal to the distal tip of the second catheter 174.
- first elongated or expandable body 10 of the second medical device 1 and the second elongated body of the second medical device 1 are configured to separate by mechanical means. In some embodiments, the first elongated or expandable body 10 of the second medical device 1 and the second elongated body of the second medical device 1 are configured to separate by electrolysis or corrosion.
- the first elongated or expandable body 10 of the second medical device 1 and the second elongated body of the second medical device 1 are configured to separate in a region between the first elongated or expandable body 10 and second elongated body that is sensitive to electrolysis or corrosion, or are configured to separate in a region between the first elongated or expandable body 10 and second elongated body comprising stainless steel.
- the second elongated body of the second medical device 1 is configured to enable the passage of an electrical current from a proximal portion of the second elongated body to the region that is sensitive to electrolysis or corrosion.
- At least a portion of the second elongated body of the second medical device 1 is configured to enable the passage of a direct electrical current. In some embodiments, at least a portion of the second elongated body of the second medical device 1 is covered with a substance that insulates it from electrical conduction. In some embodiments, at least a portion of the segment sensitive to electrolysis or corrosion, or configured for dissolution by electrolysis, is not covered with a substance that insulates it from electrical conduction. In some
- the first elongated or expandable body 10 of the second medical device 1 and the second elongated body of the second medical device 1 are configured to separate by an electrothermal process. In some embodiments, the separation occurs in a region between the first elongated or expandable body 10 and the second elongated body can melt with heating. In some embodiments, the second medical device 1 is configured to enable the passage of an electrical current from a proximal portion of the second elongated body to a resistive heating element on or near the region between the first elongated or expandable body 10 and the second elongated body that can melt with heating.
- the second elongated body of the second medical device 1 is covered with a substance that insulates it from electrical conduction.
- the first elongated or expandable body 10 of the second medical device 1 and the second elongated body of the second medical device 1 are not joined and the second elongated body of the second medical device 1 is configured to push the first elongated or expandable body 10 of the second medical device 1 through the lumen of the second catheter 174 of the first medical device 1.
- the second elongated body 721 of the second medical device 700 is configured to expel the first elongated or expandable body 720 of the second medical device 700 from the distal end of the lumen 163 of the second catheter 174 of the first medical device 1. In some embodiments, the second elongated body 721 of the second medical device 700 can be removed from the lumen 163 of the second catheter 174 of the first medical device 1 after expulsion of the first elongated or expandable body 720 of the second medical device 700 from the distal end of the lumen 163 of the second catheter 174 of the first medical device 1.
- beads, balls, microspheres, bioresorbable materials, adhesives, glues, solidifying polymers, solidifying foams, or combinations thereof are passed from the proximal end of the second catheter 174, through the lumen 163 of the second catheter 174, and into the central void 115 or interior volume of the detachable balloon 10 of a detachable balloon catheter 1 to help maintain the expanded size and shape of the detached balloon 10.
- the lumen 163 of the second catheter 174 can be configured to accept guidewires 40 with a diameter of 0.010 - 0.038 inch, including guidewires with a diameter of 0.010, 0.011, 0.012, 0.013, 0.014, 0.015, 0.016, 0.017, 0.018, 0.033, 0.034, 0.035, 0.036, 0.037, or 0.038 inch.
- the lumen 163 of the second catheter 174 can be configured to accept guidewires 40 with a length of 50 - 500 cm or 200 - 400 cm.
- the first elongated or expandable body 10 of the second medical device 1 comprises a wire assembly, coiled wire assembly, braided wire assembly, woven wire assembly, or other expandable body. 10.
- the first elongated or expandable body 10 of the second medical device 1 comprises a self-expanding wire assembly, coiled wire assembly, braided wire assembly, woven wire assembly, or other expandable body. 10.
- the wire assembly, coiled wire assembly, braided wire assembly, or woven wire assembly expandable body 10 is configured to form into the general shape and size of the expanded detachable balloon of the first medical device 1 when not in a compressed, collapsed, constrained, or elongated form.
- the second elongated body 721 of the second medical device 700 comprises visual or tactile markings that enable a user to determine the length of the first elongated or expandable body 720 that has been pushed distal to the distal tip of the second catheter 174.
- the hub 178 of the second catheter 174 of the detachable balloon catheter 1 is configured to allow for the insertion of the distal end of a first elongated body or an expandable body 720 into the lumen 163 of the second catheter 174 of the detachable balloon catheter 1, and also configured to be joined with the distal end of a carrier structure or carrier that houses, constrains, or otherwise engages the first elongated or expandable body 720 and at least a portion of the second elongated body 721.
- This helps a physician use long or very long coils, up to 400 cm or more in length by providing a longer rigid pathway to guide the coil or first elongated body 720 into the patient.
- the second catheter 174 of the detachable balloon catheter 1 is 130 cm in length and the carrier structure is 300 cm in length. If the hub 178 of the second catheter 174 of the detachable balloon catheter 1 is joined to the carrier, then a 400 cm first elongated or expandable body 720 can be used, with a second elongated body 721 that is 430 cm long.
- the carrier and the second catheter 174 of the detachable balloon catheter 1 can be separated, the second elongated body 721 can be removed from the carrier and used to push the remainder of the first elongated or expandable body 720 out of the second catheter 174 of the detachable balloon catheter 1.
- the carrier is configured into a coiled shape.
- a portion of the first or expandable elongated body 720 of the second medical device 1 is configured to contact the interior surface of the expanded detachable balloon 10 of the first medical device 1.
- the largest overall diameter or tertiary diameter of the first elongated or expandable body 720 of the second medical device 700 is in a range from 5% smaller than the largest diameter of the expanded detachable balloon 10 of the first medical device 1 to 20% larger than the largest diameter of the expanded detachable balloon 10 of the first medical device 1.
- the largest overall or tertiary diameter of the first elongated or expandable body 720 of the second medical device 700 is 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 mm larger than the largest diameter of the expanded detachable balloon 10 of the first medical device 1.
- the volume of the one or more first elongated or expandable bodies of the second medical device 1 would fill 5 - 75% of the volume of the central void 115 of the expanded detachable balloon 10.
- Kits Comprising a First Medical Device and One or More Second Medical
- kits incorporating first and second medical devices 1 & 700 as disclosed herein comprise at least one first medical device 1 and one or more second medical devices 700, configured for use with the first medical device 1.
- a kit may contain one first medical device 1 configured for use with a 0.014" guidewire 40 with a detachable polymer balloon 12 that is 6 mm in diameter and 10 mm in length and a second medical device 700 wherein the first elongated body 720 is a coiled wire or coil with a secondary diameter of 0.014" that is configured without a tertiary shape or structure and a length that, when placed entirely within the central void 1 15 of the expanded detachable balloon 10 of the first medical device 1 results in a filling density of 25%.
- kits may further comprise additional medical devices.
- a kit may comprise a first medical device 1, a second medical device 700, and a guidewire 40 that is configured for use with the first medical device 1, including configured for passage through the lumen 163 of the second catheter 174 of the first medical device 1 and with a length that is longer than the length of the second catheter 174 of the first medical device 1.
- a kit may comprise a first medical device 1, a second medical device 700, and a detachment controller 406 that is configured to i) cause separation of the first catheter 173 and the detachable balloon 10 of the first medical device 1, ii) cause separation of the first elongated body or expandable body 720 from the second elongated body 721, or iii) cause separation of the first catheter 173 and the detachable balloon 10 of the first medical device 1 and also to cause separation of the first elongated body or expandable body 720 from the second elongated body 721.
- a kit may further comprise one or more cables 407 or connectors that make an electrical connection between i) the first medical device 1 and a controller 406, ii) the second medical device 700 and a controller 406, or iii) the first medical device 1 and a controller 406, and the second medical device 700 and a controller 406.
- a sequence of steps is associated with the deployment of the detachable balloon in a saccular aneurysm.
- a guidewire may be placed so that its distal tip lies within the lumen of the aneurysm sac.
- the first medical device comprising a pleated and folded detachable balloon may be advanced over the guidewire and through the neck or mouth of the aneurysm.
- radiographic or X-ray contrast agent may be injected into the parent artery during fluoroscopy to evaluate the position of the pleated and folded detachable balloon.
- the detachable balloon is inflated or expanded.
- a fluid medium source such as syringe, inflation device (e.g. Endoflator® by Karl Storz, not shown) or, pump is connected to the inflation port on the hub of the first catheter and a fluid medium is injected into the central void of the detachable balloon, which results in expansion of the detachable balloon until it fills at least a portion of the lumen of the aneurysm sac.
- the first catheter is pulled back in the aneurysm lumen to draw the expanded detachable balloon towards the neck of the aneurysm.
- radiographic or X-ray contrast agent may be injected into the parent artery during fluoroscopy to evaluate the position of the expanded balloon and to confirm aneurysm neck occlusion.
- the second catheter may then be advanced into the lumen of the aneurysm sac, the guidewire removed, and one or more first elongated bodies or coils may be fed through the lumen of the second catheter (second lumen) into the lumen of the aneurysm sac.
- the first elongated bodies or coils exert a continuous force on the detachable balloon which provides a tight seal between the expanded balloon and the aneurysm neck.
- radiographic or X-ray contrast agent may be injected into the parent artery during fluoroscopy to evaluate the position of the first elongated bodies or coils and to confirm aneurysm neck occlusion.
- the second catheter may then be retracted into the central void of the detachable balloon and one or more first elongated bodies or coils may be fed through the lumen of the second catheter (second lumen) into the central void of the expanded detachable balloon.
- the first elongated bodies or coils exert an outward force on the inner wall of the expanded detachable balloon to keep the expanded detachable balloon expanded; maintain contact between the outer wall of the detachable balloon and the inner wall of the aneurysm; and prevent collapse, compression, or compaction of the detachable balloon due to external compressive forces, including external compressive forces from portions of the first elongated bodies or coils that are present in the lumen of the aneurysm sac.
- the first elongated bodies or coils placed within the lumen of the aneurysm sac and central void or interior volume of the detachable balloon may either be separate or the same.
- the same first elongated bodies or coils are placed in both locations, and the distal portion of the first elongated body or coil is first placed in the lumen of the aneurysm sac and then the second catheter is retracted to allow the proximal portion of the first elongated body or coil to be placed in the central void of the detachable balloon. Finally, the first catheter is detached from the detachable balloon and removed (along with the second catheter), leaving the detachable balloon and the elongated bodies or coils within the lumen of the aneurysm sac and the central void of the detachable balloon to occlude the neck and sac the aneurysm.
- a sequence of steps is associated with the deployment of a detachable balloon in an artery, vein, or biological conduit.
- a guidewire may be placed so that its distal tip lies within the lumen of the artery, vein, or biological conduit.
- the first medical device comprising a pleated and folded detachable balloon may be advanced over the guidewire and into a segment of the artery, vein, or biological conduit that is selected for occlusion.
- radiographic or X-ray contrast agent may be injected into the artery, vein, or biological conduit during fluoroscopy to evaluate the position of the pleated and folded detachable balloon.
- a fluid medium source such as syringe, inflation device (e.g. Endoflator® by Karl Storz, not shown) or, pump is connected to the inflation port on the hub of the first catheter and a fluid medium is injected into the central void of the detachable balloon, which results in expansion of the detachable balloon until it fills at least a portion of the lumen of the artery, vein, or biological conduit.
- radiographic or X-ray contrast agent may be injected into the lumen of the artery, vein, or biological conduit during fluoroscopy to evaluate the position of the expanded balloon and to confirm artery, vein, or biological conduit occlusion.
- the guidewire may be removed.
- a solution comprising a drug or therapeutic agent, a solution or suspension comprising embolic particles, or combinations thereof injected into the lumen of the target segment of artery, vein, or biological conduit.
- first elongated body or coil may be fed through the lumen of the second catheter (second lumen) into the lumen of the artery, vein, or biological conduit adjacent and distal to the expanded detachable balloon.
- the second catheter may then be retracted into the central void of the detachable balloon and the remained of the first elongated body or coil may be fed through the lumen of the second catheter (second lumen) into the central void of the expanded detachable balloon.
- additional first elongated bodies or coils may be fed through the lumen of the second catheter (second lumen) into the central void of the expanded detachable balloon.
- the first elongated bodies or coils exert an outward force on the inner wall of the expanded detachable balloon to keep the expanded detachable balloon expanded;
- first elongated bodies or coils placed within the lumen of the artery, vein, or biological conduit and central void or interior volume of the detachable balloon may either be separate or the same.
- the first catheter (along with the second catheter) is detached from the detachable balloon leaving the detachable balloon and the elongated bodies or coils within the lumen of the artery, vein, or biological conduit and the central void of the detachable balloon to occlude the artery, vein, or biological conduit.
- a sequence of steps is associated with the deployment of the detachable balloon in a left atrial appendage (LAA).
- LAA left atrial appendage
- a guidewire may be placed so that its distal tip lies within the lumen of the LAA.
- the first medical device comprising a pleated and folded detachable balloon may be advanced over the guidewire and through the neck or mouth of the LAA.
- radiographic or X-ray contrast agent may be injected into the parent artery during fluoroscopy to evaluate the position of the pleated and folded detachable balloon.
- the third catheter is retracted, leading to expansion of the retention structure and engagement of the arms and hooks of the retention structure in the wall of the LAA.
- a gentle tug on the first catheter confirms adequate wall engagement.
- the detachable balloon is inflated or expanded.
- a fluid medium source such as syringe, inflation device (e.g. Endoflator® by Karl Storz, not shown) or, pump is connected to the inflation port on the hub of the first catheter and a fluid medium is injected into the central void of the detachable balloon, which results in expansion of the detachable balloon until it fills at least a portion of the lumen of the LAA sac.
- radiographic or X-ray contrast agent may be injected into the left atrium during fluoroscopy to evaluate the position of the expanded balloon and to confirm LAA occlusion.
- the second catheter may be retracted into the central void of the expanded detachable balloon and one or more first elongated bodies or coils may be fed through the lumen of the second catheter (second lumen) into the central void of the expanded detachable balloon.
- the first elongated bodies or coils exert an outward force on the inner wall of the expanded detachable balloon to keep the expanded detachable balloon expanded; maintain contact between the outer wall of the detachable balloon and the inner wall of the LAA; and prevent collapse, compression, or compaction of the detachable balloon due to external compressive forces, including external compressive forces.
- the first catheter is detached from the detachable balloon and removed (along with the second catheter and third catheter), leaving the detachable balloon, the retention structure, and the elongated bodies or coils within the central void of the detachable balloon to occlude the neck and sac of the LAA.
- a sequence of steps is associated with the deployment of the detachable balloon in a LAA.
- a guidewire may be placed so that its distal tip lies within the lumen of the LAA sac.
- the first medical device comprising a pleated and folded detachable balloon may be advanced over the guidewire into the lumen of the LAA and positioned such that the proximal end of the pleated and folded detachable balloon is in the neck of the LAA.
- radiographic or X-ray contrast agent may be injected into the parent artery during fluoroscopy to evaluate the position of the pleated and folded detachable balloon.
- a fluid medium source such as syringe, inflation device (e.g. Endoflator® by Karl Storz, not shown) or, pump is connected to the inflation port on the hub of the first catheter and a fluid medium is injected into the central void of the detachable balloon, which results in expansion of the detachable balloon until it occludes the neck of the LAA and fills at least a portion of the lumen of the LAA sac.
- radiographic or X-ray contrast agent may be injected into the parent artery during fluoroscopy to evaluate the position of the expanded balloon and to confirm LAA neck occlusion.
- the second catheter may then be advanced into the lumen of the LAA sac, the guidewire removed, and one or more first elongated bodies or coils may be fed through the lumen of the second catheter (second lumen) into the lumen of the LAA sac.
- the first elongated bodies or coils exert a continuous force on the detachable balloon which provides a tight seal between the expanded balloon and the LAA neck.
- radiographic or X-ray contrast agent may be injected into the parent artery during fluoroscopy to evaluate the position of the first elongated bodies or coils and to confirm LAA neck occlusion.
- the second catheter may then be retracted into the central void of the detachable balloon and one or more first elongated bodies or coils may be fed through the lumen of the second catheter (second lumen) into the central void of the expanded detachable balloon.
- the first elongated bodies or coils exert an outward force on the inner wall of the expanded detachable balloon to keep the expanded detachable balloon expanded; maintain contact between the outer wall of the detachable balloon and the inner wall of the LAA; and prevent collapse, compression, or compaction of the detachable balloon due to external compressive forces, including external compressive forces from portions of the first elongated bodies or coils that are present in the lumen of the LAA sac.
- the first elongated bodies or coils placed within the lumen of the LAA sac and central void or interior volume of the detachable balloon may either be separate or the same.
- the same first elongated bodies or coils are placed in both locations, and the distal portion of the first elongated body or coil is first placed in the lumen of the LAA sac and then the second catheter is retracted to allow the proximal portion of the first elongated body or coil to be placed in the central void of the detachable balloon. Finally, the first catheter is detached from the detachable balloon and removed (along with the second catheter), leaving the detachable balloon and the elongated bodies or coils within the lumen of the LAA sac and the central void of the detachable balloon to occlude the neck and sac the LAA.
- FIGS. 104-129 Various figures, drawings, and images related to various aspects of the use, deployment, assembly, and experimental testing of various embodiments of the devices, systems and methods disclosed herein are shown in FIGS. 104-129. The figures relate to Examples 1-26 as described more fully below.
- Examples 1, 6, and 11 demonstrate the treatment of a canine vein pouch terminal bifurcation aneurysm with a metal balloon and coils.
- Animal 15C035 was treated in Study GNA1504W. The effect of the treatment was evaluated by angiography and histology.
- a surgical procedure was performed to create a carotid artery bifurcation in the right neck and a single venous pouch terminal bifurcation aneurysm was created using a segment of external jugular vein.
- angiography was used to assess parent vessel and aneurysm size, shape, patency, and blood flow.
- Parent vessel diameter and aneurysm size were determined using QVA on the day of aneurysm creation.
- the terminal carotid artery bifurcation aneurysm in Animal 15C035 was treated with an 8 mm x 6 mm metal balloon Ballstent Microcatheter (gold body, stainless steel and gold proximal neck and gold distal neck). After expansion of the balloon, four Barricade coils (Blockade Medical) were placed through the lumen of the second catheter of the Ballstent Microcatheter, and into the dome of the aneurysm behind the expanded balloon. The Barricade coils were detached by electrolysis using a standard Barricade Detachment Box and Handheld Detachment Cable (Blockade Medical).
- the expanded balloon was detached from the first catheter by electrolysis using a modified Barricade Detachment Box with a duty cycle of 3 minutes and a modified Barricade Handheld Detachment Cable adapted to connect with the proximal hub of the Ballstent Microcatheter.
- the interventionalist estimated that the aneurysm was 95% occluded.
- Terminal angiography for Animal 15C035 was performed 28 days after treatment. Angiography was used to visually assess % aneurysm occlusion, aneurysm size (including neck diameter and aneurysm width, height, and depth), parent vessel patency and diameter, and protrusion of the balloon or Barricade coils into the parent vessels.
- the aneurysm site and reference vessels were trimmed and processed in paraffin. The remaining explants were processed and embedded in Spurr resin. The resulting blocks were then sectioned to include three sequential in-aneurysm levels. Two slides were generated at each level in each aneurysm and in the reference artery segments and stained with hematoxylin and eosin (H&E) and elastin trichrome (ET). All resulting slides were evaluated for aneurysm occlusion, parent vessel patency, endothelialization of the implanted balloon and coils, tissue reaction and inflammatory reaction around the implanted balloon and coils, and aneurysm sac healing.
- H&E hematoxylin and eosin
- ET elastin trichrome
- neointima Histologic analysis showed advanced to complete coverage of the balloon by endothelialized neointima.
- the neointima was generally fully mature and fibromuscular, with no residual fibrin. There was complete aneurysm neck occlusion (100% occlusion).
- Examples 2, 5, and 12B demonstrate the treatment of a canine vein pouch sidewall aneurysm with a metal balloon and coils.
- Animal 15C036 was treated in Study GNA1504W. The effect of the treatment was evaluated by angiography and histology.
- a surgical procedure was performed to create a carotid artery wide neck sidewall aneurysm on the left carotid artery using a segment of external jugular vein. Following creation of the aneurysm, angiography was used to assess parent vessel and aneurysm size, shape, patency, and blood flow. Parent vessel diameter and aneurysm size (including neck diameter and aneurysm width, height, and depth) were determined using QVA on the day of aneurysm creation.
- the expanded balloon was detached from the first catheter by electrolysis using a modified Barricade Detachment Box with a duty cycle of 3 minutes and a modified Barricade Handheld Detachment Cable adapted to connect with the proximal hub of the Ballstent Microcatheter.
- the interventionalist estimated that the aneurysm was 95% occluded.
- Interim and terminal angiography for Animal 15C036 was performed on Day 36 and Day 63, respectively. Angiography was used to visually assess % aneurysm occlusion, aneurysm size (including width, height, depth and neck), parent vessel patency and diameter, and protrusion of the balloon or Barricade coils into the parent vessel prior to termination. To assess parent vessel diameter and aneurysm size, QVA was performed. On the day of termination, Animal 15C036 was subjected to limited necropsy. The left neck aneurysm tissues and the adjacent vessel segments were collected, inclusive of Test Articles. On terminal follow up, the interventionalist estimated that the aneurysm was 100% occluded.
- the aneurysm site and reference vessels were trimmed and processed in paraffin. The remaining explant was processed and embedded in Spurr resin. The resulting blocks were then sectioned to include three sequential in-aneurysm levels. Two slides were generated at each level in each aneurysm and in the reference artery segments and stained with H&E and ET. All resulting slides were evaluated for aneurysm occlusion, parent vessel patency, endothelialization of the implanted balloon and coils, tissue reaction and inflammatory reaction around the implanted balloon and coils, and aneurysm sac healing. Histologic analysis showed complete coverage of the balloon by endothelialized neointima.
- Example 3 demonstrates the treatment of a canine vein pouch complex bifurcation aneurysm with a metal balloon and coils. Animal 15C026 was treated in Study GNA1502W. The effect of the treatment was evaluated by angiography.
- a surgical procedure was performed to create a carotid artery bifurcation in the right neck, followed by creation of a complex bifurcation aneurysm using a segment of external jugular vein.
- angiography was used to assess parent vessel and aneurysm size, shape, patency, and blood flow.
- Parent vessel diameter and aneurysm size were determined using quantitative vascular analysis (QVA) on the day of aneurysm creation.
- the Barricade coils were detached by electrolysis using a standard Barricade Detachment Box and Handheld Detachment Cable (Blockade Medical). After the placement of the Barricade coils, the expanded balloon was detached from the first catheter by electrolysis using a modified Barricade Detachment Box with a duty cycle of 3 minutes and a modified Barricade Handheld Detachment Cable adapted to connect with the proximal hub of the Ballstent Microcatheter. Immediately after treatment, the interventionalist estimated that the aneurysm was 75% occluded.
- Terminal angiography for Animal 15C026 was performed on Day 35. Angiography was used to visually assess % aneurysm occlusion, aneurysm size
- parent vessel patency and diameter including width, height, depth and neck
- protrusion of the balloon or Barricade coils into the parent vessel prior to termination was assessed.
- QVA was performed.
- Animal 15C026 was subjected to limited necropsy.
- the right neck aneurysm tissues and the adjacent vessel segments were collected, inclusive of Test Articles.
- the interventionalist estimated that the aneurysm was 100% occluded.
- Example 4 demonstrates the treatment of a canine vein pouch complex bifurcation aneurysm with a metal balloon and coils.
- Animal 15C027 was treated in Study GNA1502W. The effect of the treatment was evaluated by angiography.
- a surgical procedure was performed to create a carotid artery bifurcation in the right neck, followed by creation of a complex bifurcation aneurysm using a segment of external jugular vein. Following creation of the aneurysm, angiography was used to assess parent vessel and aneurysm size, shape, patency, and blood flow. Parent vessel diameter and aneurysm size (including neck diameter and aneurysm width, height, and depth) were determined using QVA on the day of aneurysm creation.
- Barricade coils (Blockade Medical) were placed through the lumen of the second catheter of the Ballstent Microcatheter and into the dome of the aneurysm behind the expanded balloon.
- the Barricade coils were detached by electrolysis using a standard Barricade Detachment Box and Handheld Detachment Cable (Blockade Medical).
- the expanded balloon was detached from the first catheter by electrolysis using a modified Barricade Detachment Box with a duty cycle of 3 minutes and a modified Barricade Handheld Detachment Cable adapted to connect with the proximal hub of the Ballstent Microcatheter.
- the interventionalist estimated that the aneurysm was 80% occluded.
- Interim and terminal angiography for Animal 15C027 was performed on Day 35. Angiography was used to visually assess % aneurysm occlusion, aneurysm size (including width, height, depth and neck), parent vessel patency and diameter, and protrusion of the balloon, Metactive Accessory coils, or Barricade coils into the parent vessel prior to termination. To assess parent vessel diameter and aneurysm size, QVA was performed. On the day of termination, Animal 15C027 was subjected to limited necropsy. The right neck aneurysm tissues and the adjacent vessel segments were collected, inclusive of Test Articles. On terminal follow up, the interventionalist estimated that the aneurysm was 100% occluded.
- Example 7 demonstrates the treatment of a canine vein pouch sidewall aneurysm with a polymer balloon and coils.
- Animal 17C013 was treated in Study GNA1802N. The effect of the treatment was evaluated by angiography.
- a surgical procedure was performed to create a carotid artery wide neck sidewall aneurysm on the left carotid artery using a segment of external jugular vein. Following creation of the aneurysm, angiography was used to assess parent vessel and aneurysm size, shape, patency, and blood flow. Parent vessel diameter and aneurysm size (including neck diameter and aneurysm width, height, and depth) were determined using QVA on the day of aneurysm creation.
- the left carotid artery sidewall aneurysm in 17C013 was treated with a 6 mm x 4.5 mm polymer balloon Ballstent Microcatheter. After expansion of the balloon, the tip of the second catheter was advanced forward into the aneurysm sac. The distal portion of one Blockade Barricade coil (50 cm long straight coil with one 4 mm preformed loop on the distal end) was placed through the lumen of the second catheter of the Ballstent Microcatheter and into the aneurysm sac behind the expanded balloon. Then, the tip of the second catheter was pulled back into the central void of the expanded balloon and the remainder of the coil was placed in the central void of the expanded balloon.
- Blockade Barricade coil 50 cm long straight coil with one 4 mm preformed loop on the distal end
- Example 8 demonstrates the treatment of a canine vein pouch terminal bifurcation aneurysm with a metal balloon and coils.
- a patent aneurysm neck segment that remained after the initial treatment was treated with an additional coil.
- Animal 15C033 was treated in Study GNA1504W. The effect of the treatment was evaluated by angiography.
- a surgical procedure was performed to create a carotid artery bifurcation in the right neck and then a single venous pouch terminal bifurcation aneurysm was created using a segment of external jugular vein. Following creation of the aneurysm, angiography was used to assess parent vessel and aneurysm size, shape, patency, and blood flow. Parent vessel diameter and aneurysm size (including neck diameter and aneurysm width, height, and depth) were determined using QVA on the day of aneurysm creation.
- Microcatheter After detachment of the expanded balloon, an assembly of the first and second catheters was removed from the animal, the second catheter was removed from first catheter, reinserted into the animal, and advanced over a 0.014" guidewire into a residual aneurysm neck segment adjacent to the expanded balloon. A fourth Barricade coil was placed into the residual aneurysm neck segment and detached in the manner described above. Immediately after treatment, the interventionalist estimated that the aneurysm was 95% occluded.
- Terminal angiography for Animal 15C033 was performed on Day 29. Angiography was used to visually assess % aneurysm occlusion, aneurysm size
- Example 9 demonstrates the treatment of a canine vein pouch terminal bifurcation aneurysm with a metal balloon only.
- Animal 15C005 was treated in Study GNA1502W. The effect of the treatment was evaluated by angiography.
- a surgical procedure was performed to create a carotid artery bifurcation in the right neck and then a single venous pouch terminal bifurcation aneurysm was created using a segment of external jugular vein. Following creation of the aneurysm, angiography was used to assess parent vessel and aneurysm size, shape, patency, and blood flow. Parent vessel diameter and aneurysm size (including neck diameter and aneurysm width, height, and depth) were determined using QVA on the day of aneurysm creation.
- the terminal carotid artery bifurcation aneurysm in Animal 15C005 was treated with an 8 mm x 6 mm metal balloon Ballstent Microcatheter (gold body, stainless steel and gold proximal neck and gold distal neck).
- the expanded balloon was detached from the first catheter by electrolysis using a modified Barricade Detachment Box (Blockade Medical) with a duty cycle of 3 minutes and a modified Barricade Handheld Detachment Cable adapted to connect with the proximal hub of the Ballstent Microcatheter. No coils were placed in the aneurysm sac or expanded balloon.
- the interventionalist estimated that the aneurysm was 90% occluded.
- Terminal angiography for Animal 15C005 was performed on Day 27. Angiography was used to visually assess % aneurysm occlusion, aneurysm size
- Examples 10 and 11 demonstrate the treatment of a canine vein pouch terminal bifurcation aneurysm with coils only. Animal 13C009 was treated in Study GNA1307W. The effect of the treatment was evaluated by angiography and histology.
- the terminal carotid artery bifurcation aneurysm in Animal 13C009 was treated with seventeen Axium coils (Medtronic), delivered into the aneurysm sac using a 2.4F Rebar - 18 microcatheter (ev3) and an Instant Detacher (ev3).
- the calculated volume of the coils delivered was 225 mm 3 compared to an estimated aneurysm volume of 351 mm 3 resulting in a coil packing of 64% of the estimated aneurysm volume.
- the Interventionalist noted minor blood flow into the coil complex in the aneurysm neck at the end of the procedure but no additional coils could be delivered. Immediately after treatment, the interventionalist estimated that the aneurysm was 85 - 99% occluded.
- Terminal angiography for Animal 13C009 was performed on Day 25. Angiography was used to visually assess % aneurysm occlusion, aneurysm size
- the aneurysm sites and reference vessels were trimmed and processed in paraffin. The remaining explants were processed and embedded in Spurr resin. The resulting blocks were then sectioned to include three sequential in-aneurysm levels. Two slides were generated at each level in each aneurysm and in the reference artery segments and stained with H&E and ET. All resulting slides were evaluated for aneurysm occlusion, parent vessel patency, endothelialization of the implanted balloon and coils, tissue reaction and inflammatory reaction around the implanted balloon and coils, and aneurysm sac healing. Histologic analysis showed incomplete coverage of the coil mass by endothelialized neointima due to prominent recanalization at the neck.
- the neck occlusion rate was low (50% in two of three section levels) due to the presence of a dense network of wide recanalization channels into the aneurysm body extending down in the sac to its center. There was prominent neovascularization in the sac between the coils. The upper half of the aneurysm showed a dense network of wide vascular channels.
- Example 12A demonstrates the treatment of a canine vein pouch terminal bifurcation aneurysm with a metal balloon and coils.
- Animal 15C008 was treated in Study GNA1502W. The effect of the treatment was evaluated by histology.
- a surgical procedure was performed to create a carotid artery bifurcation in the right neck and then a single venous pouch terminal bifurcation aneurysm was created using a segment of external jugular vein. Following creation of the aneurysm, angiography was used to assess parent vessel and aneurysm size, shape, patency, and blood flow. Parent vessel diameter and aneurysm size (including neck diameter and aneurysm width, height, and depth) were determined using QVA on the day of aneurysm creation.
- the expanded balloon was detached from the first catheter by electrolysis using a modified Barricade Detachment Box with a duty cycle of 3 minutes and a modified Barricade Handheld Detachment Cable adapted to connect with the proximal hub of the Ballstent Microcatheter.
- Terminal angiography for Animal 15C035 was performed on Day 85. On the day of termination, Animal 15C008 was subjected to limited necropsy. The right neck aneurysm tissues and the adjacent vessel segments were collected, inclusive of Test Articles. The aneurysm site and reference vessels were trimmed and processed in paraffin. The remaining explant was processed and embedded in Spurr resin.
- the resulting blocks were then sectioned to include three sequential in-aneurysm levels. Two slides were generated at each level in each aneurysm and in the reference artery segments and stained with H&E and ET. All resulting slides were evaluated for aneurysm occlusion, parent vessel patency, endothelialization of the implanted balloon and coils, tissue reaction and inflammatory reaction around the implanted balloon and coils, and aneurysm sac healing. Histologic analysis showed complete coverage of the balloon by endothelialized neointima. The neointima was fully mature and fibromuscular, with no residual fibrin. There was complete aneurysm neck occlusion (100% occlusion).
- Examples 13 and 14 demonstrate the treatment of a segment of canine internal thoracic artery with a metal balloon, an Amplatzer Vascular Plug IV, or Cook Nester coils. Animals 15C001, 15C004, 17C006, and 17C008 were treated in Studies GNA1501W and GNA1701W. The effect of the treatment was evaluated by angiography.
- a single 4 mm metal balloon Blockstent Microcatheter (gold body and necks), a single 4 mm Amplatzer Vascular Plug IV, or two 3 mm Cook Nester coils were implanted in the internal thoracic artery in dogs.
- the treated vessel segments were monitored, as needed, with serial angiography until complete occlusion of the target vessel segment was observed or 60 minutes had passed.
- 100% immediate occlusion was observed in 2 of 4 Blockstent treatments (4 mm) and 0 of 4 Cook Nester coil treatments.
- In Study GNA1701W 100% immediate occlusion was observed in 4 of 4 Blockstent treatments (4 mm) and 0 of 4 Amplatzer Vascular Plug IV treatments. Average balloon inflation pressure was 3 atm. Mean time to complete occlusion was > 30 minutes with Amplatzer Vascular Plug IV treatments.
- Example 15 demonstrates the treatment of a bleeding canine carotid artery with a metal balloon.
- Animal 17C002 was treated in Study GNA1701W. The effect of the treatment was evaluated by angiography.
- Example 16 demonstrates the treatment of a bleeding canine carotid artery with an Amplatzer Vascular Plug II. Animal 17C001 was treated in Study
- Example 17 demonstrates advancement of metal balloon over a guidewire into a canine superior mesenteric artery. Animal 17C005 was treated in Study GNA1701W. The advancement was evaluated by angiography.
- a 0.014" guidewire was placed into the superior mesenteric artery and a pleated and folded 4 mm metal balloon Blockstent Microcatheter (gold body and necks) was advanced over the guidewire into the superior mesenteric artery without difficulty.
- Example 18 demonstrates the treatment of a canine axillary artery with a metal balloon.
- Animal 17C003 was treated in Study GNA1701W. The effect of the treatment was evaluated by angiography.
- a single 6 mm metal balloon Blockstent Microcatheter (gold body and necks) or a single Amplatzer Vascular Plug II was implanted in the axillary artery in dogs.
- the treated vessel segments were monitored, as needed, with serial angiography until complete occlusion of the target vessel segment was observed or 60 minutes had passed.
- 100% immediate occlusion was observed in 4 of 4 Blockstent treatments (6 mm) and 0 of 4 Amplatzer Vascular Plug II treatments.
- Average balloon inflation pressure was ⁇ 4 atm.
- Mean time to complete occlusion was > 30 minutes with Amplatzer Vascular Plug II treatments.
- a single 6 mm metal balloon Blockstent Microcatheter (gold body and necks) was implanted in a right carotid artery in a dog. The treated vessel segment was monitored with serial angiography. After complete occlusion of the carotid artery was confirmed, the guidewire was removed and the second catheter of the Blockstent Microcatheter was retracted until its tip was inside the expanded balloon, detaching the second catheter from an elastomeric valve present in a distal nosecone bonded to the distal neck of the balloon. A 6 mm coil was placed through the lumen of the second catheter and into the expanded balloon. The coil was detached by electrolysis using a standard Barricade Detachment Box and Handheld Detachment Cable (Blockade Medical).
- Example 20 demonstrates the treatment of a canine internal thoracic artery with a metal balloon.
- Animal 17C006 was treated in Study GNA1701W. The effect of the treatment was evaluated by angiography.
- Example 21 demonstrates the treatment of a segment of canine internal thoracic artery with a metal balloon, an Amplatzer Vascular Plug IV, or Cook Nester coils. Animals 15C004, 17C005, and 17C006 were treated in Studies GNA1501W and GNA1701W. The effect of the treatment was evaluated by histopathology.
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Priority Applications (11)
Application Number | Priority Date | Filing Date | Title |
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US16/765,465 US20210386429A1 (en) | 2017-03-24 | 2018-05-17 | Medical devices comprising detachable balloons and methods of manufacturing and use |
RU2019133649A RU2019133649A (en) | 2017-03-24 | 2018-05-17 | MEDICAL DEVICES CONTAINING SEPARABLE CYLINDERS AND METHODS OF THEIR MANUFACTURE AND APPLICATION |
KR1020197029039A KR20200038886A (en) | 2017-09-01 | 2018-05-17 | Medical devices and methods of manufacture and use comprising removable balloons |
CN201880034224.0A CN110753521A (en) | 2017-09-01 | 2018-05-17 | Medical devices including a detachable balloon and methods of making and using |
JP2019552582A JP7160828B2 (en) | 2017-09-01 | 2018-05-17 | Medical device containing a detachable balloon |
BR112019019873A BR112019019873A2 (en) | 2017-03-24 | 2018-05-17 | medical devices comprising detachable balloons and methods of manufacture and use |
AU2018239680A AU2018239680A1 (en) | 2017-03-24 | 2018-05-17 | Medical devices comprising detachable balloons and methods of manufacturing and use |
EP18772636.9A EP3600080A4 (en) | 2017-03-24 | 2018-05-17 | Medical devices comprising detachable balloons and methods of manufacturing and use |
CA3057686A CA3057686A1 (en) | 2017-03-24 | 2018-05-17 | Medical devices comprising detachable balloons and methods of manufacturing and use |
IL26950719A IL269507A (en) | 2017-09-01 | 2019-09-22 | Medical devices comprising detachable balloons and methods of manufacturing and use |
JP2022164824A JP7485486B2 (en) | 2017-09-01 | 2022-10-13 | Medical device including a detachable balloon - Patents.com |
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US (1) | US20210386429A1 (en) |
EP (1) | EP3600080A4 (en) |
AU (1) | AU2018239680A1 (en) |
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CA (1) | CA3057686A1 (en) |
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Cited By (8)
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- 2018-05-17 CA CA3057686A patent/CA3057686A1/en active Pending
- 2018-05-17 AU AU2018239680A patent/AU2018239680A1/en not_active Abandoned
- 2018-05-17 WO PCT/US2018/033251 patent/WO2018176064A2/en active Application Filing
- 2018-05-17 EP EP18772636.9A patent/EP3600080A4/en active Pending
- 2018-05-17 RU RU2019133649A patent/RU2019133649A/en not_active Application Discontinuation
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WO2020125542A1 (en) * | 2018-12-20 | 2020-06-25 | 上海微创医疗器械(集团)有限公司 | Balloon, balloon connecting structure and balloon device |
JP2022164758A (en) * | 2019-01-10 | 2022-10-27 | カトナ メディカル ゲーエムベーハー | occluder insertion system |
JP7367150B2 (en) | 2019-01-10 | 2023-10-23 | カトナ メディカル ゲーエムベーハー | Occluder insertion system |
WO2020186067A1 (en) * | 2019-03-13 | 2020-09-17 | Prasad Sunkara | Devices, systems, and methods for minimally invasive modulation of abdominal tissue |
US20210060312A1 (en) * | 2019-08-28 | 2021-03-04 | Sino Medical Sciences Technology Inc. | Balloon catheter |
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JP7509613B2 (en) | 2019-08-28 | 2024-07-02 | シノメッド ニューロビタ テクノロジー インク. | Balloon catheter |
CN110975111A (en) * | 2019-12-05 | 2020-04-10 | 扬中美迪硅胶医用制品有限公司 | Sacculus for uterus angiography catheter |
WO2022061367A1 (en) * | 2020-09-17 | 2022-03-24 | Sunkara Vasu | Devices, systems, and methods for minimally invasive modulation of abdominal tissue |
WO2023009662A1 (en) * | 2021-07-27 | 2023-02-02 | Applied Cardiovascular Solutions, LLC | Methods, systems, and devices for the occlusion of the left atrial appendage |
WO2023051919A1 (en) * | 2021-09-30 | 2023-04-06 | Clearstream Technologies Limited | Embolization system |
Also Published As
Publication number | Publication date |
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BR112019019873A2 (en) | 2020-04-22 |
EP3600080A2 (en) | 2020-02-05 |
US20210386429A1 (en) | 2021-12-16 |
CA3057686A1 (en) | 2018-09-27 |
EP3600080A4 (en) | 2021-12-22 |
AU2018239680A1 (en) | 2019-10-10 |
WO2018176064A3 (en) | 2018-11-08 |
RU2019133649A (en) | 2021-04-27 |
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