Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
  • C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
  • C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
  • C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
  • C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
  • C08L27/16—Homopolymers or copolymers or vinylidene fluoride
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
  • C08L33/04—Homopolymers or copolymers of esters
  • C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
  • C08L33/10—Homopolymers or copolymers of methacrylic acid esters
  • C08L33/12—Homopolymers or copolymers of methyl methacrylate
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
• • H—ELECTRICITY
  • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
  • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
  • H05K5/00—Casings, cabinets or drawers for electric apparatus
  • H05K5/0086—Casings, cabinets or drawers for electric apparatus portable, e.g. battery operated apparatus
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L2201/00—Properties
  • C08L2201/02—Flame or fire retardant/resistant
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L2203/00—Applications
  • C08L2203/20—Applications use in electrical or conductive gadgets
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L2205/00—Polymer mixtures characterised by other features
  • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend

Definitions

• the invention pertains to a fluoropolymer composition possessing improved impact resistance and outstanding flammability behaviour, to a method of making the same, and to a method of manufacturing shaped parts using the same, and to a method of manufacturing a mobile electronic device using said parts.
• Plastic parts of such devices are hence made from materials that are easy to process into various and complex shapes, are able to withstand the rigors of frequent use, including outstanding impact resistance, generally possess electrical insulating capabilities, and which can meet challenging flammability performances without interfering with the afore-mentioned performances’ profile.
• plastics material used in mobile electronics part shall be resistant to staining agents that are often put in contact with these portable electronic devices housings.
• Typical staining agents include : makeup (such as lipstick, lip gloss, lip liner, lip plumper, lip balm, foundation, powder, blush), artificial or natural colorants (such as those found in soft drinks, coffee, red wine, mustard, ketchup and tomato sauce), dyes and pigments (such as those found in dyed textiles and leather, used for the manufacture of portable electronic devices housings).
• makeup such as lipstick, lip gloss, lip liner, lip plumper, lip balm, foundation, powder, blush
• artificial or natural colorants such as those found in soft drinks, coffee, red wine, mustard, ketchup and tomato sauce
• dyes and pigments such as those found in dyed textiles and leather, used for the manufacture of portable electronic devices housings.
• the portable electronic devices housings maybe easily stained: anti-stain properties are hence much appreciated for maintaining aesthetic appearance of said portable devices, in particular when the same are bright coloured or
• WO WO 2017/021208 SOLVAY SPECIALTY POLYMERS IT 20170209 discloses mobile electronic devices comprising at least one part made of a fluoropolymer composition comprising at least one at least one vinylidene fluoride polymer and at least one acrylic elastomer, possessing significantly improved impact resistance, while still maintaining other advantageous properties of VDF polymers, including colorability, surface finish in injection molded parts, acceptable stain resistance and satisfactory mechanical performances.
• the present invention aims at providing a solution based on the use of a particular composition based on fluorinated polymers.
• the invention is directed, in a first aspect, to a fluoropolymer composition [composition (C)], said composition comprising : - at least one thermoplastic fluoropolymer [polymer (F)], said polymer (F) possessing a heat of fusion ( ⁇ H f ) of the polymer (F-TPE) of at least 25 J/g, when determined according to ASTM D3418, said polymer (F) being present in in an amount of from 50 to 95 % wt; - at least one thermoplastic elastomer [polymer (F-TPE)] comprising: (i) at least one elastomeric block (A) consisting of a sequence of recurring units, said sequence comprising recurring units derived from at least one fluorinated monomer, said block (A) possessing a glass transition temperature of less than 25°C, as determined according to ASTM D3418, (ii) at least one thermoplastic block (B) consisting of a sequence of recurring units,
• a further object of the present invention is a method for manufacturing a part of a mobile electronic device, said method comprising moulding said composition (C) so as to provide said part.
• Still another object of the invention is the manufacture of a mobile electronic device, said method including the steps of : a. providing as components at least a circuit board, a screen and a battery ; b. providing at least one part made of the polymer composition (C), as above detailed; and c. assembling at least one of said components with said part or mounting at least one of said components on said part.
• compositions (C), as above detailed, thanks to the incorporation of aforementioned amounts of polymer (F-TPE) in the stiff vinylidene fluoride polymer matrix are delivering a particularly advantageous combinations of properties which make them particularly adapted for the manufacture of parts of mobile electronic devices. More specifically, composition (C) possesses good mechanical properties, and simultaneously has outstanding impact resistance, and excellent stain resistance, while still maintaining excellent flammability.
• the polymer (F) is the polymer (F)
• thermoplastic fluoropolymer and “polymer (F)” are used, within the frame of the present invention for designating polymers comprising recurring units derived from fluorinated monomer(s).
• the polymer (F) of the invention is a partially fluorinated fluoropolymer, because of their easier processability and costs advantages.
• partially fluorinated fluoropolymer is intended to denote any fluoropolymer comprising :
• the fluorinated monomer and the hydrogen-containing monomer may be the same monomer or may be different monomers.
• the partially fluorinated fluoropolymer comprises advantageously more than 1 % mol, preferably more than 5 % mol, more preferably more than 10 % mol of recurring units derived from the hydrogen-containing monomer, with respect to the overall number of recurring units of the same.
• the partially fluorinated fluoropolymer comprises advantageously more than 25 % mol, preferably more than 30 % mol, more preferably more than 40 % mol of recurring units derived from the fluorinated monomer, with respect to the overall number of recurring units of the same.
• the fluorinated monomer be a hydrogen-containing fluorinated monomer, such as for instance vinylidene fluoride, trifluoroethylene, vinylfluoride
• the partially fluorinated fluoropolymer can be either a homopolymer comprising recurring units derived from said hydrogen-containing fluorinated monomer, or a copolymer comprising recurring units derived from said hydrogen-containing fluorinated monomer and from at least one other monomer, which can be either free of fluorine atom or fluorinated.
• polymer (F) is selected from: (A-1) copolymers comprising (a1-1) recurring units derived from at least one per(halo)fluoromonomer(s) selected from tetrafluoroethylene and chlorotrifluoroethylene and (a1-2) recurring units derived from at least one fluorine-free hydrogenated monomer selected from the group consisting of ethylene, propylene and isobutylene (preferably ethylene), generally with a molar ratio per(halo)fluoromonomer(s)/hydrogenated comonomer(s) of from 30:70 to 70:30, optionally containing one or more comonomers in amounts of from 0.1 to 30 % by moles, based on the total amount of per(halo)fluoromonomer(s)/hydrogenated comonomer(s); (A-2) Vinylidene fluoride (VDF) polymers.
• VDF Vinylidene fluoride
• Polymer (F) is preferably a vinylidene fluoride polymer.
• vinylidene fluoride polymer is used within the frame of the present invention for designating polymers essentially made of recurring units, more that 50 % by moles of said recurring units being derived from vinylidene fluoride (VDF).
• VDF vinylidene fluoride
• the vinylidene fluoride polymer is preferably a polymer comprising : (a’) at least 60 % by moles, preferably at least 75 % by moles, more preferably 85 % by moles of recurring units derived from vinylidene fluoride (VDF); (b’) optionally from 0.1 to 15%, preferably from 0.1 to 12%, more preferably from 0.1 to 10% by moles of recurring units derived from a fluorinated monomer different from VDF; and (c’) optionally from 0.1 to 5 %, by moles, preferably 0.1 to 3 % by moles, more preferably 0.1 to 1% by moles of recurring units derived from one or more hydrogenated comonomer(s), all the aforementioned % by moles being referred to the total moles of recurring units of the polymer (VDF).
• the said fluorinated monomer is advantageously selected in the group consisting of vinyl fluoride (VF 1 ); trifluoroethylene (VF 3 ); chlorotrifluoroethylene (CTFE); 1,2-difluoroethylene; tetrafluoroethylene (TFE); hexafluoropropylene (HFP); perfluoro(alkyl)vinyl ethers, such as perfluoro(methyl)vinyl ether (PMVE), perfluoro(ethyl) vinyl ether (PEVE) and perfluoro(propyl)vinyl ether (PPVE); perfluoro(1,3-dioxole); perfluoro(2,2-dimethyl-1,3-dioxole) (PDD).
• the possible additional fluorinated monomer is chosen from chlorotrifluoroethylene (CTFE), hexafluoroproylene (HFP), trifluoroethylene (VF3) and tetrafluoroethylene (TFE).
• the choice of the said hydrogenated comonomer(s) is not particularly limited; alpha-olefins, (meth)acrylic monomers, vinyl ether monomers, styrenic mononomers may be used; nevertheless, to the sake of optimizing chemical resistance, embodiment’s wherein the polymer (F) is essentially free from recurring units derived from said hydrogenated comonomer(s) are preferred.
• the vinylidene fluoride polymer is more preferably a polymer consisting essentially of : (a’) at least 60 % by moles, preferably at least 75 % by moles, more preferably 85 % by moles of recurring units derived from vinylidene fluoride (VDF); (b’) optionally from 0.1 to 15%, preferably from 0.1 to 12%, more preferably from 0.1 to 10% by moles of a fluorinated monomer different from VDF; said fluorinated monomer being preferably selected in the group consisting of vinylfluoride (VF 1 ), chlorotrifluoroethylene (CTFE), hexafluoropropene (HFP), tetrafluoroethylene (TFE), perfluoromethylvinylether (MVE), trifluoroethylene (TrFE) and mixtures therefrom, all the aforementioned % by moles being referred to the total moles of recurring units of the polymer (VDF)
• VF 1 vinylfluoride
• VDF Vinyl Defects, end chains, impurities, chains inversions or branchings and the like may be additionally present in the polymer (VDF) in addition to the said recurring units, without these components substantially modifying the behaviour and properties of the polymer (F).
• VDF polymers
• VDF homopolymers are particularly advantageous for being used as polymer (F) in the composition (C).
• the melt index of the polymer (VDF) is advantageously at least 0.01, preferably at least 0.05, more preferably at least 0.1 g/10 min and advantageously less than 50, preferably less than 30, more preferably less than 20 g/10 min, when measured in accordance with ASTM test No. 1238, run at 230°C, under a piston load of 2.16 kg.
• the melt index of the polymer (VDF) is advantageously at least 1, preferably at least 2, more preferably at least 5 g/10 min and advantageously less than 70, preferably less than 50, more preferably less than 40 g/10 min, when measured in accordance with ASTM test No. 1238, run at 230°C, under a piston load of 5 kg.
• a melt index in above recited range is particularly effective for ensuring good processability of composition (C).
• the polymer (VDF) has advantageously a melting point (T m2 ) advantageously of at least 120°C, preferably at least 125°C, more preferably at least 130°C and of at most 190°C, preferably at most 185°C, more preferably at most 180°C, when determined by DSC, at a heating rate of 10°C/min, according to ASTM D 3418.
• T m2 melting point
• thermoplastic elastomer polymer (F-TPE)
• the term “elastomeric”, when used in connection with the “block (A)” is hereby intended to denote a polymer chain segment which, when taken alone, is substantially amorphous, that is to say, has a heat of fusion of less than 2.0 J/g, preferably of less than 1.5 J/g, more preferably of less than 1.0 J/g, as measured according to ASTM D3418.
• thermoplastic when used in connection with the “block (B)”, is hereby intended to denote a polymer chain segment which, when taken alone, is semi-crystalline, and possesses a detectable melting point, with an associated heat of fusion of exceeding 10.0 J/g, as measured according to ASTM D3418.
• the fluorinated thermoplastic elastomer of the composition (C) of the invention is advantageously a block copolymer, said block copolymer typically having a structure comprising at least one block (A) alternated to at least one block (B), that is to say that said fluorinated thermoplastic elastomer typically comprises, preferably consists of, one or more repeating structures of type (B)-(A)-(B).
• the polymer (F-TPE) has a structure of type (B)-(A)-(B), i.e. comprising a central block (A) having two ends, connected at both ends to a side block (B).
• the block (A) is often alternatively referred to as soft block (A); the block (B) is often alternatively referred to as hard block (B).
• fluorinated monomer is hereby intended to denote an ethylenically unsaturated monomer comprising at least one fluorine atom.
• the fluorinated monomer may further comprise one or more other halogen atoms (Cl, Br, I).
• block(s) (A) and (B) may further comprise recurring units derived from at least one hydrogenated monomer, wherein the term “hydrogenated monomer” is intended to denote an ethylenically unsaturated monomer comprising at least one hydrogen atom and free from fluorine atoms.
• the bis-olefin (OF) is preferably selected from the group consisting of those of any of formulae (OF-1), (OF-2) and (OF-3): (OF-1) wherein j is an integer comprised between 2 and 10, preferably between 4 and 8, and R1, R2, R3 and R4, equal to or different from each other, are selected from the group consisting of H, F, C 1 -C 5 alkyl groups and C 1 -C 5 (per)fluoroalkyl groups; (OF-2) wherein each of A, equal to or different from each other and at each occurrence, is independently selected from the group consisting of H, F and Cl; each of B, equal to or different from each other and at each occurrence, is independently selected from the group consisting of H, F, Cl and OR B , wherein R B is a branched or straight chain alkyl group which may be partially, substantially or completely fluorinated or chlorinated, E is a divalent group having 2 to 10 carbon atoms, optionally flu
• block (A) consist of a recurring units sequence further comprising recurring units derived from at least one bis-olefin (OF)
• said sequence typically comprises recurring units derived from the said at least one bis-olefin (OF) in an amount comprised between 0.01% and 1.0% by moles, preferably between 0.03% and 0.5% by moles, more preferably between 0.05% and 0.2% by moles, based on the total moles of recurring units of block (A).
• Any of block(s) (A VDF ) and (A TFE ) may further comprise recurring units derived from at least one hydrogenated monomer, which may be selected from the group consisting of C 2 -C 8 non-fluorinated olefins such as ethylene, propylene or isobutylene, and may further comprise recurring units derived from at least one bis-olefin (OF), as above detailed.
• hydrogenated monomer which may be selected from the group consisting of C 2 -C 8 non-fluorinated olefins such as ethylene, propylene or isobutylene, and may further comprise recurring units derived from at least one bis-olefin (OF), as above detailed.
• the elastomeric block (A) is preferably a block (A VDF ), as above detailed, said block (A VDF ) typically consisting of a sequence of recurring units comprising, preferably consisting of: - from 45% to 80% by moles of recurring units derived from vinylidene fluoride (VDF), - from 5% to 50% by moles of recurring units derived from at least one fluorinated monomer different from VDF, - optionally, up to 1.0 % by moles of recurring units derived from at least one bis-olefin (OF), as above detailed; and - optionally, up to 30% by moles of recurring units derived from at least one hydrogenated monomer, with respect to the total moles of recurring units of the sequence of block (A VDF ).
• VDF vinylidene fluoride
• OF bis-olefin
• block (B) may be selected from the group consisting of: - blocks (B VDF ) consisting of a sequence of recurring units derived from vinylidene fluoride and optionally from one or more than one additional fluorinated monomer different from VDF, e.g. HFP, TFE or CTFE, and optionally from a hydrogenated monomer, as above detailed, e.g.
• a (meth)acrylic monomer whereas the amount of recurring units derived from VDF is of 85 to 100 % moles, based on the total moles of recurring units of block (B VDF ); - blocks (B TFE ) consisting of a sequence of recurring units derived from tetrafluoroethylene, and optionally from an additional perfluorinated monomer different from TFE, whereas the amount of recurring units derived from TFE is of 75 to 100 % moles, based on the total moles of recurring units of block (B); - blocks (B E/(C)TFE ) consisting of a sequence of recurring units derived from ethylene and recurring units derived from CTFE and/or TFE, possibly in combination with an additional monomer.
• the weight ratio between blocks (A) and blocks (B) in the fluorinated thermoplastic elastomer is typically comprised between 95:5 and 10:90.
• the polymers (F-TPE) comprise a major amount of blocks (A); according to these embodiment's, the polymer (F-TPE) used in the method of the present invention is characterized by a weight ratio between blocks (A) and blocks (B) of 95:5 to 65:35, preferably 90:10 to 70:30.
• the crystallinity of block (B) and its weight fraction in the polymer (F-TPE) are such to provide for a heat of fusion ( ⁇ H f ) of the polymer (F-TPE) of at most 20 J/g, preferably at most 18 J/g, more preferably at most 15 J/g, when determined according to ASTM D3418; on the other side, polymer (F-TPE) combines thermoplastic and elastomeric character, so as to possess a certain crystallinity, delivering a heat of fusion of at least 2.5 J/g, preferably at least 3.0 J/g.
• Preferred polymers are those comprising: - at least one elastomeric block (A VDF ), as above detailed, and - at least one thermoplastic block (B VDF ), as above detailed, and wherein the crystallinity of said block (B) and its weight fraction in the polymer (F-TPE) are such to provide for a heat of fusion of the polymer (F-TPE) of at most 15 J/g, when determined according to ASTM D3418.
• methyl methacrylate polymer or “polymer (M)”, these terms are hereby used to denote methyl methacrylate homopolymers and methyl methacrylate copolymers which have a preponderant content of methyl methacrylate and a minor content of other monomers selected from alkyl(meth)acrylates, acrylonitrile, butadiene, styrene and isoprene.
• methyl methacrylate and copolymers of methyl methacrylate and of C 2 -C 6 alkyl acrylates are outstanding results.
• homopolymers of methyl methacrylate and copolymers of methyl methacrylate and of C 2 -C 4 alkyl acrylates such as, for example, butyl acrylate.
• the methyl methacrylate content of the copolymers is generally at least approximately 55% by weight and preferably at least approximately 60% by weight. It generally does not exceed approximately 90% by weight; in most cases it does not exceed 80% by weight, with respect to the total weight of polymer (M).
• the polymer (M) may contain 0 to 20 percent and preferably 5 to 15 percent of at least one of methyl acrylate, ethyl acrylate and butyl acrylate, by weight of polymer (M).
• the polymer (M) may be functionalised, that is to say it contains, for example, acid, acid chloride, alcohol or anhydride functional groups. These functional groups may be introduced by grafting or by copolymerisation. Advantageously, this is an acid functional group provided by the acrylic acid comonomer. Two neighbouring acrylic acid functional groups may lose water to form an anhydride. The proportion of functional groups may be between 0 and 15 percent by weight of the polymer (M) containing the optional functional groups.
• the polymer (M) has advantageously a glass transition temperature of at least 80°C, preferably of at least 85 °C, more preferably of at least 100°C, when measured according to according to ASTM D 3418.
• the polymer (M) is polymethylmethacrylate homopolymer.
• the amount of polymer (F-TPE) in the composition (C) is generally of at least 7 % wt; and/or is advantageously of at most 33 % wt with respect to the total weight of polymer (F), polymer (F-TPE) and polymer (M).
• the amount of poymer (F) in the composition (C) is of at least 55 % wt and/or is of at most 95 % wt, with respect to the total weight of polymer (F), polymer (F-TPE) and polymer (M).
• the amount of polymer (M) in the composition (C) is generally of at most 25 % wt, preferably at most 20 % wt, more preferably at most 15 % wt, with respect to the total weight of polymer (F), polymer (F-TPE) and polymer (M).
• the composition (C) does not comprise any polymer (M) as above detailed.
• the preferred composition (C) comprises: - from 65 to 95 % wt, preferably from 67 to 93 % wt, more preferably from 70 to 90 % wt of polymer (F-TPE) and - from 5 to 35 % wt, preferably from 7 to 33 % wt, more preferably from 10 to 30% wt of polymer (F), wherein % wt is defined with respect to the total weight of polymer (F-TPE) and polymer (F).
• polymer (M) is present in the composition.
• the preferred composition (C) comprises: - from 55 to 90 % wt, preferably from 60 to 85 % wt of polymer (F-TPE); - from 7 to 30 % wt, preferably from 10 to 27 % wt of polymer (F); and - from 3 to 20 % wt, preferably from 5 to 18 % wt of polymer (M), with respect to the total weight of polymer (F), polymer (F-TPE) and polymer (M).
• composition (C) may further comprise, in addition to polymer (F), polymer (F-TPE), and possibly polymer (M), one or more additives, notably one or more additives selected from the group consisting of pigments, processing aids, plasticizers, stabilizers, mold release agents, and the like.
• additives are generally comprised in the composition (C) in amounts not exceeding 10 parts, preferably not exceeding 5 parts per 100 weight parts of polymer (F), polymer (F-TPE) and polymer (M).
• composition (C) consists of polymer (F), polymer (F-TPE), polymer (M) and optionally from 0 to 10 weight parts, per 100 weight parts of polymer (F), polymer (F-TPE) and polymer (M), of one or more than one additive.
• composition will comprise at least one additive selected from pigments.
• Pigments useful in composition (C) are generally selected among oxides, sulfides, oxides hydroxides, silicates, sulfates, titanates, phosphates, carbonates and mixtures thereof.
• White inorganic pigments are preferred in the composition (C) when aiming at providing white parts.
• white pigments suitable for the composition of the invention mention can be made of TiO 2 pigments (e.g. rutile, anatase), Zinc oxide (ZnO) pigments (e.g. Zinc white, Chinese white or flowers of Zinc), Zinc sulphide (ZnS) pigments, lithopone (mixed pigment produced from Zinc sulphide and barium sulphate) pigments, white lead pigments (basic lead carbonate), Barium sulphate, and corresponding complex pigments obtained from coating of above mentioned pigments on suitable inorganic carriers, e.g. silicates, alumino-silicates, mica and the like.
• ZnO Zinc oxide
• ZnS Zinc sulphide
• lithopone mixed pigment produced from Zinc sulphide and barium sulphate
• white lead pigments basic lead carbonate
• Barium sulphate and corresponding complex pigments obtained from coating of above mentioned pigments on suitable inorganic carriers, e.g. silicate
• Particularly preferred pigments are Zinc oxide and Zinc sulphide pigments, which have been shown to produce, when incorporated in the composition (C) moulded parts possessing outstanding whiteness.
• Coloured pigments useful in the composition (C) notably include, or will comprise, one or more of the following : Artic blue #3, Topaz blue #9, Olympic blue #190, Kingfisher blue #211, Ensign blue #214, Russet brown #24, Walnut brown #10, Golden brown #19, Chocolate brown #20, Ironstone brown #39, Honey yellow #29, Sherwood green #5, and Jet black #1 available from Shepard Color Company, Cincinnati, Ohio, USA.; black F-2302, blue V-5200, turquoise F-5686, green F-5687, brown F-6109, buff F-6115, chestnut brown V ⁇ 9186, and yellow V-9404 available from Ferro Corp., Cleveland, Ohio, USA and METEOR ® pigments available from Englehard Industries, Edison, New Jersey, USA; ultramarine blue #54, ultramarine violet # 5012, commercially available from Hollidays Pigments International.
• composition (C) consists of polymer (F), polymer (F-TPE), polymer (M) and from 0.01 to 10 weight parts, per 100 weight parts of polymer (F), polymer (F-TPE), polymer (M), of one or more than one additive, at least one of said additives being a pigment, as above detailed, said at least one pigment being used in an amount of from 0.01 to 5, preferably of from 0.01 to 3 weight parts, per 100 weight parts of polymer (F), polymer (F-TPE), and polymer (M).
• the invention further pertains to a method of making the composition (C), as above detailed.
• the method advantageously generally includes at least one step of mixing polymer (F), polymer (F-TPE), and possibly polymer (M).
• Mixing can be effected using standard mixing devices; generally polymer (F), polymer (F-TPE) and polymer (M) (when present) are mixed in the molten form; nevertheless, methods wherein polymer (F), polymer (F-TPE) and polymer (M) (when present) are mixed under the form of latexes and then co-coagulated and/or methods wherein polymer (F), polymer (F-TPE) and polymer (M) (when present) are mixed as solutions in appropriate solvent or as powders can also be practiced.
• composition (C) under the form of pellets.
• the mobile electronic device The mobile electronic device
• the invention further pertains to a mobile electronic device comprising at least one part made of a fluoropolymer composition [composition (C)], as above detailed.
• mobile electronic device is intended to denote any electronic devices that are designed to be conveniently transported and used in various locations while exchanging/providing access to data, e.g. through wireless connections or mobile network connection.
• mobile electronic devices include mobile phones, personal digital assistants, laptop computers, tablet computers, radios, cameras and camera accessories, watches, calculators, music players, global positioning system receivers, portable games, hard drives and other electronic storage devices, and the like.
• the at least one part of the mobile electronic device according to the present invention may be selected from a large list of articles such as fitting parts, snap fit parts, mutually moveable parts, functional elements, operating elements, tracking elements, adjustment elements, carrier elements, frame elements, switches, connectors and (internal and external) components of housing, which can be notably produced by injection molding, extrusion or other shaping technologies.
• the polymer composition (C) is very well suited for the production of housing components of mobile electronic device.
• the at least one part of the mobile electronic device according to the present invention is advantageously a component of a mobile electronic device housing.
• mobile electronic device housing is meant one or more of the back cover, front cover, antenna housing, frame and/or backbone of a mobile electronic device.
• the housing may be a single component-article or, more often, may comprise two or more components.
• backbone is meant a structural component onto which other components of the device, such as electronics, microprocessors, screens, keyboards and keypads, antennas, battery sockets, and the like are mounted.
• the backbone may be an interior component that is not visible or only partially visible from the exterior of the mobile electronic device.
• the housing may provide protection for internal components of the device from impact and contamination and/or damage from environmental agents (such as liquids, dust, and the like). Housing components such as covers may also provide substantial or primary structural support for and protection against impact of certain components having exposure to the exterior of the device such as screens and/or antennas. Housing components may also be designed for their aesthetic appearance and touch.
• the mobile electronic device housing is selected from the group consisting of a mobile phone housing, a tablet housing, a laptop computer housing and a tablet computer housing. Excellent results were obtained when the part of the mobile electronic device according to the present invention was a mobile phone housing.
• the at least one part of the mobile electronic device according to the present invention is advantageously characterized by a thickness of a flat portion of said part being 0.9 mm or less, preferably 0.8 mm or less, more preferably 0.7 mm or less, still more preferably 0.6 mm or less and most preferably 0.5 mm or less on average.
• the term “on average” is herein intended to denote the average thickness of the part based on the measurement of its thickness on at least 3 points of at least one of its flat portions.
• a further object of the present invention is a method for manufacturing a part of a mobile electronic device, as above detailed, said method comprising moulding composition (C) so as to provide said part.
• composition (C) is moulded to provide said part.
• Technique used for moulding is not particularly limited; standard techniques including shaping composition (C) in a molten/softened form can be advantageously applied, and include notably compression moulding, extrusion moulding, injection moulding, transfer moulding and the like.
• injection moulding technique is the most versatile, and extensively used.
• a ram or screw-type plunger is used for forcing a portion of composition (C) in its molten state into a mould cavity, wherein the same solidified into a shape that has confirmed to the contour of the mould. Then, the mould opens and suitable means (e.g. an array of pins, sleeves, strippers, etc.) are driven forward to demould the article. Then, the mould closes and the process is repeated.
• suitable means e.g. an array of pins, sleeves, strippers, etc.
• the method for manufacturing a part of a mobile electronic device includes a step of machining of a standard shaped article so as to obtain said part having different size and shape from said standard shaped article.
• said standard shaped articles include notably a plate, a rod, a slab and the like.
• Said standard shaped parts can be obtained by any processing technique, including notably extrusion or injection moulding of the polymer composition (C).
• the parts of the mobile electronic devices according to the present invention may be coated with metal by any known methods for accomplishing that, such as vacuum deposition (including various methods of heating the metal to be deposited), electroless plating, electroplating, chemical vapor deposition, metal sputtering, and electron beam deposition.
• the method may additionally comprise at least one additional step comprising coating at least one metal onto at least a part of the surface of the said part.
• the metal may adhere well to the parts without any special treatment, usually some well-known in the art method for improving adhesion will be used. This may range from simple abrasion of the surface to roughen it, addition of adhesion promotion agents, chemical etching, functionalization of the surface by exposure to plasma and/or radiation (for instance laser or UV radiation) or any combination of these.
• some of the metal coating methods comprise at least one step where the part is immersed in an acid bath. More than one metal or metal alloy may be plated onto the parts made of the polymer composition (C), for example one metal or alloy may be plated directly onto the surface because of its good adhesion, and another metal or alloy may be plated on top of that because it has a higher strength and/or stiffness.
• Useful metals and alloys to form the metal coating include copper, nickel, iron-nickel, cobalt, cobalt- nickel, and chromium, and combinations of these in different layers. Preferred metals and alloys are copper, nickel, and iron-nickel, and nickel is more preferred.
• the surface of the part may be fully or partly coated with metal. In different areas of the part the thickness and/or the number of metal layers, and/or the composition of the metal layers may vary. The metal may be coated in patterns to efficiently improve one or more properties in certain sections of the part.
• the part, as obtained from the method above, is generally assembled with other components in order to manufacture a mobile electronic device.
• Still another object of the invention is the manufacture of a mobile electronic device, said method including the steps of : a. providing as components at least a circuit board, a screen and a battery ; b. providing at least one part made of the polymer composition (C), as above detailed; c. assembling at least one of said components with said part or mounting at least one of said components on said part.
• SOLEF ® 6008/0001 PVDF is a low-viscosity PVDF homopolymer having a melt flow rate (at 230°C/2.16 kg, ASTM D1238) of about 5.5 to 11 g/10 min, a melt flow rate (230°C/5 kg) of 16 to 30 g/10 min, a heat of fusion ( ⁇ H f ) of about 63 J/g, commercially available from Solvay Specialty Polymers (6008, herein after).
• OPTIX ® CA51 PMMA is a polymethylmethacrylate homopolymer having a melt from rate (230°C/3.8 kg, ASTM D1238) of about 15.0 g/10 min, commercially available from Plaskolite, Inc (CA51, herein after).
• SOLEF ® XPH-909 PVDF is a composition comprising 70 % wt of SOLEF ® 6008 PVDF, 15 % wt of PARALOID® EXL 2314 acrylic elastomer, and 15 % wt of CA51 (XPH-909 , herein after).
• SACHTOLITH® HD-S white pigment is synthetic micronized ZnS (ZnS: > 98 % wt, primarily of polycrystalline wurtzite form of ZnS), organically coated; it is commercially available from Sachtleben Chemie GmbH (ZnS, herein after).
• the reactor was heated and maintained at a set-point temperature of 85°C; a mixture of vinylidene fluoride (VDF) (78.5% by moles) and hexafluoropropylene (HFP) (21.5% by moles) was then added to reach a final pressure of 20 bar. Then, 8 g of 1,4-diiodoperfluorobutane (C 4 F 8 I 2 ) as chain transfer agent were introduced, and 1.25 g of ammonium persulfate (APS) as initiator were introduced.
• VDF vinylidene fluoride
• HFP hexafluoropropylene
• VDF vinylidene fluoride
• HFP hexafluoropropylene
• VDF was then fed into the autoclave up to a pressure of 20 bar, and 0.14 g of ammonium persulfate (APS) as initiator were introduced. Pressure was maintained at a set-point of 20 bar by continuous feeding of VDF up to a total of 500 g. Then, the reactor was cooled, vented and the latex recovered. The latex was treated with aluminum sulphate, separated from the aqueous phase, washed with demineralized water and dried in a convection oven at 90°C for 16 hours. Characterization data of the polymer so obtained are reported in Table 1.
• the ingredients as detailed in Table 2, were compounded using a ZSK30 twin extruder, so as to obtain pellets, by extruding at a temperature of about 200°C, with a screw speed of 200 rpm at a throughput of 15 kg/h.
• Pellets as obtained by extrusion were fed to a Toshiba ISG 150N injection molding device for the manufacture of injected parts having ASTM tensile bar shape, according to ASTM D790.
• the injection molding device used is equipped with a screw extruder barrel and a mould with clamping force up to 1000 kN, and melt pressure controller up to 2500 bar.
• melt temperature was about 190-210°C
• mold temperature was set to 35°C.
• As-molded color of molded specimens was measured to assess the whiteness of the injection molded parts, when applying day-light type standard incident light (D65).
• the colour was measured according to the CIE L-a-b coordinates standard where the L* coordinate represents the lightness (black to white) scale, the a* coordinate represents the green-red chromaticity and the b* scale represents the blue-yellow chromaticity, and according to the CIE L-C-h coordinates standard, where the L* is as above in the CIE L-a-b standard, C* represents chroma, and h is the hue angle.

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• 2018
  • 2018-03-13 US US16/494,761 patent/US11180648B2/en active Active
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  • 2018-03-13 CN CN201880028363.2A patent/CN110573570A/zh active Pending
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