WO2018159979A1 - Ultrasonic fuel supply apparatus, and internal combustion engine and combustion apparatus using same - Google Patents

Ultrasonic fuel supply apparatus, and internal combustion engine and combustion apparatus using same Download PDF

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Publication number
WO2018159979A1
WO2018159979A1 PCT/KR2018/002393 KR2018002393W WO2018159979A1 WO 2018159979 A1 WO2018159979 A1 WO 2018159979A1 KR 2018002393 W KR2018002393 W KR 2018002393W WO 2018159979 A1 WO2018159979 A1 WO 2018159979A1
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WO
WIPO (PCT)
Prior art keywords
fuel
ultrasonic
fuel tank
fuel supply
atomized
Prior art date
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PCT/KR2018/002393
Other languages
French (fr)
Korean (ko)
Inventor
이정근
김정주
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이정근
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Publication date
Application filed by 이정근 filed Critical 이정근
Priority to JP2018519048A priority Critical patent/JP2019511660A/en
Priority claimed from KR1020180023385A external-priority patent/KR102076509B1/en
Publication of WO2018159979A1 publication Critical patent/WO2018159979A1/en
Priority to US16/553,953 priority patent/US20190383247A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • B60K15/06Fuel tanks characterised by fuel reserve systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • B60K15/077Fuel tanks with means modifying or controlling distribution or motion of fuel, e.g. to prevent noise, surge, splash or fuel starvation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M27/00Apparatus for treating combustion-air, fuel, or fuel-air mixture, by catalysts, electric means, magnetism, rays, sound waves, or the like
    • F02M27/08Apparatus for treating combustion-air, fuel, or fuel-air mixture, by catalysts, electric means, magnetism, rays, sound waves, or the like by sonic or ultrasonic waves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M37/00Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M37/00Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
    • F02M37/04Feeding by means of driven pumps
    • F02M37/08Feeding by means of driven pumps electrically driven

Definitions

  • the present invention relates to an ultrasonic fuel supply device, an internal combustion engine and a combustion device using the same.
  • Crude oil extracted from the ground is mainly a mixture of hydrocarbons and a mixture of various impurities such as sulfur.
  • the boiling point vaporization point
  • the boiling point is evaporated and evaporated in descending order from the lowest material to the highest material.Gasoline, kerosene, diesel oil, heavy oil, etc. ) Can be obtained.
  • diesel In general, diesel is about 10% higher in heat efficiency than gasoline and is mainly used as a fuel for diesel engine vehicles, but diesel contains sulfur, which emits sulfuric acid, which reacts with water vapor to produce sulfuric acid. May have harmful effects.
  • the fuel system of a general internal combustion engine is composed of a fuel pump for supplying fuel from a fuel tank and a mixing device for mixing a fuel and air (oxygen) supplied by the fuel pump at a predetermined ratio.
  • Fuel is supplied from the fuel tank to the fuel filter by the fuel pump, and impurities are filtered out of the fuel filter and then supplied to the injection pump.
  • the injection pump pressurizes the fuel and injects the fuel into the cylinder through the injection valve.
  • the fuel injected into the combustion chamber of a diesel engine has a smaller size of fuel particles, evaporation, better mixing with air, and the like, require atomization of the fuel with the smallest possible particle size.
  • Patent Documents 1 to 6 below disclose an apparatus for saving fuel and suppressing the generation of harmful exhaust gases by promoting complete combustion by applying ultrasonic energy to fuel and atomizing ultrasonic fuel using an ultrasonic vibrator to supply an injector through a compressor. Doing.
  • Patent Document 1 Korean Patent Publication No. 1992-0010716
  • Patent Document 2 Korean Patent Publication No. 1996-0012376
  • Patent Document 3 Korean Utility Model Publication 20-1999-0041915
  • Patent Document 4 Korean Unexamined Patent Publication 10-2001-0025533
  • Patent Document 5 Korean Patent Publication 10-0840410
  • Patent Document 6 Korean Unexamined Patent Publication 10-2012-0051462
  • ultrasonic oscillators at constant speeds in normal speeds (e.g., about 3000 rpm or less) used in daily life or at these speeds It is necessary to use the atomized fuel as the main fuel supply system or to operate the engine only with the atomized fuel through the ultrasonic vibrator.
  • the fuel atomized by the ultrasonic vibrator is used as the main fuel supply system to effectively reduce fuel and suppress generation of harmful emissions. It is necessary to drive the combustion apparatus using only fuel that has been used or atomized through ultrasonic vibrators.
  • the internal combustion engine or the atomized fuel is atomized by using an ultrasonic vibrator, and the atomized fuel is used as the main fuel supply system or the fuel is atomized only by the ultrasonic vibrator. It is an object of the present invention to provide an ultrasonic fuel supply device capable of driving a combustion device.
  • an ultrasonic fuel tank including a fuel storage space and an atomization space, an input pipe for supplying fuel to an ultrasonic fuel tank from an external main fuel tank, between an input pipe and an ultrasonic fuel tank A flow control device installed to maintain a constant fuel storage amount of the fuel storage space, at least one ultrasonic vibrator installed at the bottom of the ultrasonic fuel tank to atomize the fuel stored in the fuel storage space, and ultrasonic waves for driving the ultrasonic vibrator
  • An output pipe for supplying fuel atomized by the ultrasonic vibrator to the fuel injection device, and when the internal pressure decreases as the atomized fuel is supplied to the fuel injection device through the output pipe, air is introduced into the ultrasonic fuel tank. With an air inlet for injecting It provides acoustic fuel supply.
  • the internal combustion engine is configured to be driven using the atomized fuel supplied from the ultrasonic fuel supply device as a main fuel supply system in a rotational speed section which is used in daily use.
  • a main fuel tank for storing fuel
  • a fuel pump connected to the main fuel tank for supplying fuel
  • an ultrasonic fuel supply device for supplying fuel
  • a fuel pump and an ultrasonic fuel supply device An internal combustion engine having a fuel injection device for supplying fuel to a cylinder chamber is provided.
  • an ultrasonic fuel tank including a fuel storage space and an atomization space, an input pipe for supplying fuel to an ultrasonic fuel tank from an external main fuel tank, between an input pipe and an ultrasonic fuel tank
  • a flow control device installed to maintain a constant fuel storage amount of the fuel storage space
  • at least one ultrasonic vibrator installed at the bottom of the ultrasonic fuel tank to atomize the fuel stored in the fuel storage space
  • ultrasonic waves for driving the ultrasonic vibrator
  • An ultrasonic fuel supply device having an oscillator controller and an output pipe for supplying fuel atomized by an ultrasonic vibrator to a fuel injection device.
  • a main fuel tank for storing fuel, an ultrasonic fuel supply device, and a fuel injection device for supplying fuel supplied from the main fuel tank and the ultrasonic fuel supply device to a combustion chamber.
  • a combustion device for supplying fuel supplied from the main fuel tank and the ultrasonic fuel supply device to a combustion chamber.
  • the combustion device is configured to be operable in the normal operating state, using the atomized fuel supplied from the ultrasonic fuel supply device as the main fuel supply system.
  • an atomizer may be atomized using an ultrasonic vibrator to use the atomized fuel as a main fuel supply system or to drive an internal combustion engine or a combustion apparatus using only atomized fuel through an ultrasonic vibrator.
  • an ultrasonic vibrator to use the atomized fuel as a main fuel supply system or to drive an internal combustion engine or a combustion apparatus using only atomized fuel through an ultrasonic vibrator.
  • FIG. 1 is a block diagram showing a configuration of an internal combustion engine according to at least one embodiment of the present invention.
  • FIG. 2 is a conceptual diagram illustrating a structure of an ultrasonic fuel supply device according to at least one embodiment of the present invention.
  • FIG 3 is a conceptual diagram of a flow rate control valve configured to maintain a constant flow rate in the ultrasonic fuel tank of the ultrasonic fuel supply device according to at least one embodiment of the present invention.
  • FIG. 4 is a conceptual view illustrating a flow rate adjusting device for maintaining a constant flow rate in an ultrasonic fuel tank of an ultrasonic fuel supply device according to at least one embodiment of the present invention, comprising an oil level gauge, a valve, and a valve controller.
  • FIG. 5 is a conceptual view illustrating a flow rate adjusting device for maintaining a constant flow rate in an ultrasonic fuel tank of an ultrasonic fuel supply device according to at least one embodiment of the present invention, including a fuel tank for controlling a flow rate, an oil gauge, a valve, and a valve controller .
  • FIG. 6 is a conceptual diagram illustrating an operation of an air intake unit of the ultrasonic fuel supply device according to at least one embodiment of the present invention.
  • FIG. 7 is a conceptual diagram illustrating an output pipe extension of the ultrasonic fuel supply device according to at least one embodiment of the present invention.
  • FIG. 9 is a graph showing an example of an operation sequence of each fuel supply system of the internal combustion engine using the ultrasonic fuel supply device according to at least one embodiment of the present invention.
  • FIG. 10 is a graph showing another example of an operation sequence of each fuel supply system of the internal combustion engine using the ultrasonic fuel supply device according to at least one embodiment of the present invention.
  • FIG. 11 is a block diagram showing a configuration of a combustion apparatus according to at least one embodiment of the present invention.
  • FIG. 12 is a conceptual diagram illustrating a structure of an ultrasonic fuel supply device according to at least one embodiment of the present invention.
  • injection pump 42 injection nozzle
  • valve controller 511 wall surface
  • valve controller 533 oil gauge
  • connection pipe 561 output pipe extension
  • valve 1170 valve controller
  • a diesel engine using diesel as an internal combustion engine will be described as an example, but the present invention is not limited thereto, and all internal combustion engines and boilers using a fuel having a vaporization point of 150 degrees Celsius or more (eg, kerosene, diesel, heavy oil, etc.), Applicable to all combustion devices such as heaters and generators.
  • a fuel having a vaporization point of 150 degrees Celsius or more eg, kerosene, diesel, heavy oil, etc.
  • the present invention is the type of combustion chamber of the internal combustion engine (e.g., direct injection and indirect injection), the type of fuel injection pump (e.g. Inline Injection Pump, Distributor Pump It can be applied regardless of injection pump, unit injector and fuel injection method (eg mechanical injection and electronic injection).
  • fuel injection pump e.g. Inline Injection Pump, Distributor Pump It can be applied regardless of injection pump, unit injector and fuel injection method (eg mechanical injection and electronic injection).
  • FIG. 1 is an example of an internal combustion engine according to at least one embodiment of the present invention, a block diagram showing the configuration of a diesel engine.
  • an internal combustion engine is connected to a main fuel tank 10 for storing fuel and a fuel pump 20 for supplying fuel to the main fuel tank 10.
  • a fuel supply line is shown, not a fuel recovery line in a conventional diesel engine.
  • Fuel stored in the main fuel tank 10 is pumped by the fuel pump 20 and atomized by the first fuel supply system and the ultrasonic fuel supply device 50 which are directly supplied to the fuel injection device 40 in a liquid state. It is supplied to the cylinder chamber 30 through the 2nd fuel supply system supplied to the fuel injection device 40 in a state.
  • the fuel supply through the second fuel supply system is always in the OPEN (opening degree 100%) state, while the fuel supply through the first fuel supply system is in an operating state of the internal combustion engine. Therefore, it is changed to OPEN (opening degree 100%), CLOSE (opening degree 0%), or partially OPEN (0% ⁇ opening degree ⁇ 100%).
  • the fuel injection device 40 is composed of an injection pump 41 and an injection nozzle 42.
  • the fuel supplied to the fuel injection device 40 through the first fuel supply system and / or the second fuel supply system is injected into the cylinder chamber 30 through the injection nozzle 42 by the injection pump 41.
  • the fuel filter for removing impurities in the fuel and the mixer for mixing the injected air with the air sucked from the air cleaner at the time of fuel injection may use a conventional apparatus and structure, and thus the description thereof is omitted.
  • FIG. 2 is a conceptual diagram illustrating a structure of an ultrasonic fuel supply device 50 according to at least one embodiment of the present invention.
  • the ultrasonic fuel supply device 50 includes an ultrasonic fuel tank 51 and a main fuel tank including a fuel storage space 513 and an atomization space 514.
  • Flow control device 53 for maintaining a constant storage amount, at least one ultrasonic vibrator 54, which is installed in the lower portion of the ultrasonic fuel tank 51 to atomize the fuel stored in the fuel storage space to drive the ultrasonic vibrator 54
  • the atomized fuel is injected through the ultrasonic vibrator controller 55, the output pipe 56 for supplying the fuel atomized by the ultrasonic vibrator 54 to the fuel injection device 40, and the output pipe 56.
  • the air inlet 57 is opened to inject air into the ultrasonic fuel tank 51.
  • the diaphragm 58 is installed on the bottom surface of the ultrasonic fuel tank 51, and the ultrasonic vibrator 54 is attached to the rear surface of the diaphragm 58.
  • the ultrasonic vibrator 54 may use a general piezoelectric ceramic. When a current flows through the ultrasonic vibrator 54, the diaphragm 58 vibrates, and ultrasonic waves are generated by this vibration to cause vibration in the fuel.
  • the ultrasonic vibrator 54 vibrates from the bottom of the fuel. These vibrations cause the molecules of the fuel to collide with each other to transfer the vibrations between the molecules, and when the vibrations reach the surface of the fuel, the fuel particles on the fuel surface are released onto the fuel surface in the form of fine particles. Thus, if the core is too deep or too low, the fuel will not be atomized efficiently.
  • the atomization space 514 which is about several times larger than the fuel storage space 513, is required.
  • the ultrasonic vibrator 54 has a difference in atomization amount depending on the flow rate of the stored fuel (the oil level, that is, the height from the bottom to the oil level OL1), so it is necessary to maintain the flow rate of the fuel stored in the fuel storage space appropriately.
  • the oil level that is, the height from the bottom to the oil level OL1
  • an appropriate height from the bottom to the oil level OL1 is about 20 mm to 50 mm
  • the amount of atomization is about 200 ml to 500 ml per hour.
  • FIG 3 is a conceptual diagram of a flow rate control valve 53 for maintaining a constant flow rate in the ultrasonic fuel tank 51 of the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention.
  • the flow regulating device 53 includes a valve 531 for regulating the supply amount of fuel and a valve controller for regulating the opening amount of the valve 531. 532).
  • the opening amount of the valve 531 is adjusted through the valve controller 532 so that the fuel is supplied from the fuel pump 20 by the amount of atomized fuel that is supplied to the cylinder chamber 30 and consumed.
  • the fuel pump 20 is provided by the amount of atomized fuel supplied to the cylinder chamber 3.
  • the valve 531 may be opened by about several mm to supply fuel to the ultrasonic fuel tank 51.
  • FIG. 4 is a oil level gauge, a valve, and a valve controller of a flow control device 53 for maintaining a constant flow rate in the ultrasonic fuel tank 51 of the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention. It is a conceptual diagram composed of.
  • the flow regulating device 53 includes a valve 531 for adjusting the supply amount of fuel, a valve controller 532 for adjusting the opening amount of the valve 531, and an oil level. It is comprised by the oil level meter 533 for detecting the height of OL1.
  • the oil level meter 533 detects the height (flow level) of the oil level OL1 indicating the amount of fuel in the ultrasonic fuel tank 51 and outputs the detection result to the valve controller 532.
  • the valve controller 532 compares the height of the oil level OL1 detected by the oil level meter 533 with a preset value and controls the opening degree of the valve 531 according to the comparison result. That is, when it is determined that the height of the detected oil level OL1 is higher than the predetermined value by a predetermined value or more, the valve controller 532 closes the valve 531 to reduce the fuel supply to the ultrasonic fuel tank 51. Or block it. On the contrary, if it is determined that the height of the detected oil level OL1 is lower than the predetermined value by a predetermined value or more, the valve controller 532 opens the valve 531 to start supplying fuel to the ultrasonic fuel tank 51. Increase.
  • the oil level meter 533 divides the interval by time and takes the average value of the values detected in each interval and outputs the average value to the valve controller 532 as a detection result.
  • the height of the oil level OL1 is randomly obtained by dividing the detection result received from the oil level meter 533 by the time interval and taking the average value for each time interval. The influence of the error due to rocking can be reduced.
  • a flow rate control device 53 for maintaining a constant flow rate in the ultrasonic fuel tank 51 of the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention, the fuel tank, the oil gauge, It is a conceptual diagram comprised of a valve and a valve controller.
  • the flow rate regulating device 53 includes a valve 531 for adjusting the supply amount of fuel, a valve controller 532 for adjusting the opening amount of the valve 531, and a flow control A fuel tank 534 and a oil level gauge 535 for detecting the height of the oil level OL1 in the fuel tank 534 for controlling the flow rate.
  • the flow rate of the ultrasonic fuel tank 51 was adjusted by taking an average value of the heights of the oil level OL1 detected using the oil level meter 533 for each section, but in this embodiment, a separate fuel tank for controlling flow rate 534. The flow rate in the ultrasonic fuel tank 51 is more efficiently controlled by using the?
  • the flow rate control fuel tank 534 is connected to the ultrasonic fuel tank 51 and the connection pipe 536, so that the oil level OL1 of the fuel in the ultrasonic fuel tank 51 and the fuel tank for the flow rate control (
  • the oil level OL2 of the fuel in 534 is arranged to substantially coincide. Therefore, if the height of the oil level OL1 is changed due to the increase or decrease of the fuel in the ultrasonic fuel tank 51, the oil level OL2 in the flow rate control fuel tank 534 is also changed accordingly, so that the flow rate control fuel tank 534 is the same.
  • the flow rate in the ultrasonic fuel tank 51 can be controlled by detecting the height of the oil level OL2 therein.
  • the vibration of the ultrasonic vibrator 54 since the uprising of the oil surface OL1 due to the vibration of the ultrasonic vibrator 54 may be a greater obstacle in detecting the height of the oil surface than the rocking caused by driving of the vehicle.
  • a separate flow control fuel tank 534 that is not affected by the there is an advantage that can control the flow rate in the ultrasonic fuel tank 51 more efficiently.
  • the oil level meter 535 detects the height of the oil level OL2 in the fuel tank 534 for flow control and outputs the detection result to the valve controller 532.
  • the valve controller 532 compares the height of the oil level OL2 detected by the oil level meter 535 with a preset value and controls the opening degree of the valve 531 according to the comparison result. That is, when it is determined that the height of the detected oil level OL2 is higher than the predetermined value by a predetermined value or more, the valve controller 532 closes the valve 531 to reduce the fuel supply to the ultrasonic fuel tank 51. Or block it. On the contrary, if it is determined that the height of the detected oil level OL2 is lower than the predetermined value by a predetermined value or more, the valve controller 532 opens the valve 531 to start supplying fuel to the ultrasonic fuel tank 51. Increase.
  • the oil level meter 535 divides the sections by time, takes the average value of the values detected in each section, and outputs the result to the valve controller 532 as the detection result, or the valve controller 532 receives the oil level meter.
  • an apparatus such as an oil gauge or a float switch can be used.
  • the ultrasonic vibrator 54 when the ultrasonic vibrator 54 is operated in a state where the bottom of the ultrasonic fuel tank 51 is exhausted for some reason, there is a fear that the adhesive part may be peeled off and cause a failure.
  • the fuel level in the ultrasonic fuel tank 51 is exhausted by continuously monitoring the fuel amount of the ultrasonic fuel tank 51 using the oil level gauges 533 and 535. If it is determined, the ultrasonic vibrator controller 55 stops the operation of the ultrasonic vibrator 54.
  • the ultrasonic vibrator controller 55 receives the monitor result from the oil level gauges 533 and 535 and determines that the fuel in the ultrasonic fuel tank 51 is exhausted when the received result is equal to or less than a predetermined amount. When this happens, the ultrasonic vibrator controller 55 outputs an alarm signal to cause the driver to eliminate the cause or the valve controller 532 immediately opens the valve 531 to supply fuel to the ultrasonic fuel tank 51. Outputs a signal to be supplied.
  • the atomized fuel in the ultrasonic fuel supply device 50 When driving an internal combustion engine (for example, a diesel engine) using the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention, the atomized fuel in the ultrasonic fuel supply device 50 according to the stroke of the combustion process. Is sucked into the cylinder chamber 30, the pressure in the ultrasonic fuel tank 51 becomes a vacuum state (low pressure state), the phenomenon that the wall of the ultrasonic fuel tank 51 is contracted inward. Therefore, even if atomized fuel in the fuel supply device 50 is sucked into the cylinder chamber 30, the inside of the ultrasonic fuel tank 51 does not become a vacuum state and the ultrasonic fuel tank as necessary to maintain a normal pressure (atmospheric pressure). It is necessary to inject air into the interior of 51.
  • a vacuum state low pressure state
  • FIG. 6 is a conceptual diagram illustrating the operation of the air intake unit 57 of the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention.
  • an air inlet 512 having a predetermined size is formed on the wall surface 511 of the ultrasonic fuel tank 51.
  • the air intake part 57 is fitted into the pin 571 slidably inserted into the air inlet 512, the sucker 572 attached to the first end of the pin, and the pin 571 so as to fit the first of the pin 571.
  • It is composed of a spring (elastic member) 573 positioned between the second end opposite the end and the sucker 572.
  • the second end of the pin 571 is formed in the shape of a rivet head, through which the spring 573 is inserted into the pin 571 and the pin 571 through the air inlet 512 through the first end. Attaching the distal end and the sucker 572 allows the spring 573 to be contracted and stretched without falling between the second end of the fin 571 and the sucker 572.
  • the diameter of the air intake port 512 is set smaller than the diameters of the second ends of the spring 573 and the pin 571.
  • the diameter of the air intake port 512 is such that the fin 571 freely travels inside the air intake port 512 and a predetermined space is formed between the pin 571 and the air intake port 512. It is set larger than the diameter of the pin 571 except the two ends. Accordingly, the pin 571 is inserted into the air inlet 512 while the spring 573 is inserted into the pin 571 through the first end, and then the pin 571 is slightly compressed. When the first end and the sucker 572 are attached, the sucker 572 is pulled toward the wall surface 511 due to the tensile force of the compressed spring 573, and is in close contact with the inner wall of the wall surface 511.
  • the air intake portion 57 is caused by the tension of the spring 573, as shown in Fig. 6 (a).
  • the sucker 572 is in close contact with the inner wall of the wall surface 511 to seal the air inlet 512. Therefore, in this state, air cannot come and go through the air intake port 512.
  • the spring 573 is used as an elastic member for providing an elastic force.
  • an elastic material may be used as a elastic member or a solenoid using a material such as rubber or silicone having elastic force. It can also function as a member.
  • the wall surface 511 is described as the side wall surface of the ultrasonic fuel tank 51, but the present invention is not limited thereto, and may be a ceiling surface or a bottom surface of the ultrasonic fuel tank 51.
  • a technique for atomizing a liquid by ultrasonic waves is widely used in humidifiers, aspirators, and the like.
  • a humidifier when a piezoceramic vibrator is installed at the bottom of a tank and high frequency AC voltage is applied thereto, ultrasonic vibration energy generated is transferred to the surface, and a part of the surface is raised under specific conditions to generate fine particles therefrom.
  • the resonant frequency of the vibrator and the water depth greatly influence the amount of atomization. For example, even at the same frequency, atomization may or may not occur depending on depth. Accordingly, in the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention, the flow depth of the fuel in the ultrasonic fuel tank 51 is adjusted within a predetermined range by using the flow regulating device 53. Keep the depth constant.
  • a piezoelectric vibrator is a device in which metal electrodes are formed on both surfaces of a piezoelectric ceramic plate, and functions as an ultrasonic vibrator when a high frequency voltage is applied from a driving circuit.
  • the generated vibration energy concentrates on the oil surface to form the fuel column, and the fine particles of the fuel are diverted from the tip of the fuel column whose surface tension is greatly reduced.
  • the fuel pillar is formed in the vertical direction immediately above the ultrasonic vibrator, and the discharged particles are concentrated in the vertical direction directly above the formed fuel pillar to form a high density region of the atomized fuel (see FIG. 7). Therefore, the distal end portion of the output pipe 56 connected to the ultrasonic fuel tank 51 can be located in the high density region of the atomized fuel inside the ultrasonic fuel tank 51 so that the supply of atomized fuel can be made more efficient.
  • FIG. 7 is a conceptual diagram illustrating an output pipe extension of the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention.
  • the output pipe 56 of the ultrasonic fuel supply device 50 may include an output pipe extension extending into the ultrasonic fuel tank 51. 561).
  • An opening 562 is formed at the end of the output pipe extension 561 to set the length of the output pipe extension 561 such that the opening 562 is located in the high density region (eg, the center) of the atomized fuel. do.
  • FIG. 7B a funnel-shaped opening 564 is shown in which the distal end of the output pipe extension 561 is flared.
  • the ultrasonic fuel supply device 50 was manufactured and applied to a diesel engine of an automobile.
  • the fuel atomized by the ultrasonic vibrator during constant speed driving at a rotational speed section (about 3000 rpm or less) used in daily life or at this rotational speed section It was confirmed that only the engine can be driven.
  • an ultrasonic fuel tank 51 was manufactured using plastic containers having widths, heights, and depths of 14 cm, 18 cm, and 9 cm, respectively.
  • the ultrasonic vibrator 54 a humidifier vibrator and controller of TDK product having an atomization amount of about 200 ml per hour and a particle size of about 3 to 4 mm were used.
  • the valve shown in FIG. 3 is formed of only the valve except the valve controller, and the valve opening is fixed at about 1 mm to 2 mm so that the height (flow level) from the bottom to the oil surface in the container is about 20. It was kept constant at about mm.
  • a total of four ultrasonic vibrators were installed on the bottom of the plastic container, and the number of movable parts was adjusted as needed.
  • the produced ultrasonic fuel supply device 50 was applied to an engine of a 1993 Hyundai Galloper, and an engine driving test was conducted.
  • the Galloper is an SUV with a 2.5-litre (2,476cc exhaust) diesel engine, a four-wheel drive vehicle with a five-speed manual transmission.
  • the engine type is D4BX with diesel as fuel, with peak power of 73 / 4,200 ps / rpm, maximum torque of 14,9 / 2,500 kg * m / rpm and fuel economy of 17.3 km / l.
  • the fuel supply pipe connecting the fuel pump and the injection pump of the galloper is cut and connected to the input pipe 52 of the ultrasonic fuel supply device 50, in which the pipe on the fuel pump side is manufactured, and the pipe on the injection pump side is connected to the output pipe ( 56, the fuel is injected into the ultrasonic fuel tank 51 so that the oil level is about 25 mm, and the ultrasonic vibrator 54 is vibrated through the ultrasonic vibrator controller 55 to make the ultrasonic fuel tank ( After the atomization in 51) was started, the engine was started and the accelerator was operated to change the engine speed in various ways.
  • the fuel pump is located between the fuel pump 20 and the fuel injection device 40.
  • a valve 60 for opening and closing the fuel supply from the 20 and a valve controller 70 for controlling the opening and closing of the valve 60 are provided.
  • FIG. 9 is a graph showing an example of an operating sequence of each fuel supply system of the internal combustion engine using the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention.
  • the ratio (%) of the opening degree of a 1st fuel supply system and the opening degree of a 2nd fuel supply system at the time of engine start is 100: 100, and this ratio is maintained until predetermined time t1 passes. do.
  • the predetermined time t1 can be arbitrarily set within a range of about several tens of seconds to several minutes.
  • the valve controller 70 closes the valve 60 to open the first fuel supply system and supply the second fuel.
  • valve controller 70 When the engine speed is increased to a high rotational section of about 3,000 rpm or more while driving (for example, during a rapid acceleration, a slope plate, or at a high speed in which the engine speed exceeds 3,000 rpm, etc.), the valve controller 70 generates a valve ( 60) to open the first fuel supply system to the cylinder chamber 30 by setting the ratio (%) of the opening of the second fuel supply system to 100: 100 or x: 100 (0 ⁇ x ⁇ 100). This prevents abnormal operation of the engine due to the reduced density of fuel.
  • a ratio of 100: x (0 * x * 100) may be realized by controlling the driving of the ultrasonic vibrator 54 by the ultrasonic vibrator controller 55.
  • FIG. 10 is a graph showing another example of an operation sequence of each fuel supply system of the internal combustion engine using the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention.
  • Figure 10 shows the change in the opening degree of the main fuel supply system and the ultrasonic fuel supply system according to the change in the engine speed.
  • the opening degree of the main fuel supply system changes as shown in FIG. 10 (b). That is, in the rotational speed section that is mainly used in daily life when the engine speed is about 3,000 rpm or less, the valve 60 is closed to maintain an opening degree of 0%, and the high rotational speed section at which the engine speed is about 3,000 rpm or more (for example, In case of rapid acceleration, slope climbing, or high speed driving with more than 3,000 rpm, the valve 60 can be opened and maintained at 100% opening or adjusted to any opening between 0% and 100%. .
  • the opening degree of the ultrasonic fuel supply system is always maintained at 100%, as shown in FIG. Even if the ultrasonic fuel supply system is always operated at 100%, the atomized liquid does not increase indefinitely because the atomized fuel in the atomization space 514 is reduced back to the liquid. This will dramatically increase fuel economy and reduce hazardous emissions by using atomized fuel from the ultrasonic fuel supply system as the main fuel supply system or by running the engine with only atomized fuel in the rotational speed range that is used in daily life. Can be.
  • using the atomized fuel supplied from the ultrasonic fuel supply device 50 as the main fuel supply system is to supply the fuel supplied through the fuel pump 20 (the first fuel supply system).
  • Ratio is 49% or less of the total fuel supply
  • the ratio of the supply (second fuel supply system) of the atomized fuel through the ultrasonic fuel supply device 50 is 51% or more of the total fuel supply.
  • using the atomized fuel supplied from the ultrasonic fuel supply device 50 as the main fuel supply system is the supply of fuel supplied through the fuel pump 20 (first fuel supply system) It means that the ratio is 19% or less of the total fuel supply and the ratio of the supply of fuel (second fuel supply system) atomized through the ultrasonic fuel supply device 50 is 81% or more of the total fuel supply.
  • driving the engine with only atomized fuel supplied from the ultrasonic fuel supply device 50 cuts off the supply of fuel supplied through the fuel pump 20 (first fuel supply system). (0%) means supplying only 100% of the total fuel supply to the atomized fuel (second fuel supply system) through the ultrasonic fuel supply device 50.
  • the ultrasonic fuel supply device and the internal combustion engine using the same have been described using a diesel engine as an example, but the present invention is not limited thereto.
  • kerosene diesel Applicable to all internal combustion engines and combustion systems using heavy oil or heavy oil.
  • only the second fuel supply system may be used without starting the first fuel supply system.
  • the high-speed section of the engine speed has been described as about 3,000 rpm or more, but this value may vary depending on the type and specification of the engine in the technical field to which at least one embodiment according to the present invention belongs. Those of ordinary skill will understand.
  • various controllers for controlling various valves and ultrasonic vibrators may be provided independently or may be integrated and operated in an electronic control device such as an engine control unit (ECU) or an engine control module (ECM). In either case, the various controllers may operate independently or under the control of an ECU or an ECM.
  • ECU engine control unit
  • ECM engine control module
  • FIG. 11 is a block diagram showing a configuration of a combustion apparatus according to at least one embodiment of the present invention.
  • a combustion apparatus supplies a fuel supplied from a main fuel tank 1110 and a main fuel tank 1110 to store fuel to the combustion chamber 1130.
  • a pump or blower for sending fuel from the main fuel tank 1110 to the combustion chamber 1130 or from the ultrasonic fuel supply device 1150 to the combustion chamber 1130 may be installed in an appropriate position as needed, which is in accordance with the present invention.
  • various modifications and changes may be made without departing from the essential characteristics of the present embodiment, and thus descriptions thereof will be omitted.
  • the fuel stored in the main fuel tank 1110 is atomized by the first fuel supply system and the ultrasonic fuel supply apparatus 1150 supplied directly to the fuel injection apparatus 1140 in a liquid state. Is supplied to the cylinder chamber 1130 through the second fuel supply system which is supplied to the fuel injection device 1140.
  • FIG. 12 is a conceptual diagram illustrating a structure of an ultrasonic fuel supply device 1150 according to at least one embodiment of the present invention.
  • the difference between the ultrasonic fuel supply device 1150 shown in FIG. 12 and the ultrasonic fuel supply device 50 shown in FIG. 2 is that an air inlet for injecting air into the ultrasonic fuel tank 51 in the case of a combustion device. (57) is not necessary. Except for the air inlet 57, the ultrasonic fuel supply device 1150 may be regarded as the same as the ultrasonic fuel supply device 50. For a detailed description thereof, the ultrasonic fuel supply device 50 except for the air inlet 57 is described. See the description of).
  • the ultrasonic fuel supply device 1150 for the combustion device may further include an air suction unit 57.
  • the air intake unit 57 is required due to the vacuum due to the cylinder action, but in the case of the combustion engine, the air intake unit 57 may be provided if there is a concern that a decrease in internal pressure due to combustion may occur.
  • the air intake unit 57 may be provided if there is a concern that a decrease in internal pressure due to combustion may occur.
  • the combustion device Unlike the internal combustion engine, the combustion device dramatically improves combustion efficiency by using atomized fuel supplied from the ultrasonic fuel supply unit as a main fuel supply system or operating the device using only atomized fuel from start-up to normal operation. It can reduce the emission of harmful substances.
  • using the atomized fuel supplied from the ultrasonic fuel supply device 1150 as the main fuel supply system may include supplying the fuel supplied from the main fuel tank 1110 (first fuel supply system). ) Ratio is 49% or less of the total fuel supply, and the ratio of the supply (second fuel supply system) of the atomized fuel through the ultrasonic fuel supply device 1150 is 51% or more of the total fuel supply.
  • using the atomized fuel supplied from the ultrasonic fuel supply device 1150 as the main fuel supply system is to supply the fuel supplied from the main fuel tank 1110 (first fuel supply system). This means that the ratio is 19% or less of the total fuel supply and the ratio of the supply of fuel (second fuel supply system) atomized through the ultrasonic fuel supply device 1150 is 81% or more of the total fuel supply.
  • operating the combustion device only with atomized fuel supplied from the ultrasonic fuel supply device 1150 blocks supply of fuel (first fuel supply system) supplied from the main fuel tank 1110. (0%) to supply only 100% of the total fuel supply to the atomized fuel (second fuel supply system) through the ultrasonic fuel supply device 1150.
  • the combustion device may be configured to include a valve controller (a) when the atomized fuel is not properly supplied due to a failure of the ultrasonic fuel supply device 1150 during operation through the second fuel supply system in normal operation. And a safety device (not shown) for opening the valve 1160 through 1170 to allow fuel to be supplied from the main fuel tank 1110.
  • the combustion apparatus further includes a switching device (not shown) including a plurality of ultrasonic fuel supply devices 1150 and capable of switching the ultrasonic fuel supply device 1150 in the event of a failure. .
  • the internal combustion engine and the combustion using only the fuel atomized by using the ultrasonic vibrator and atomized fuel as the main fuel supply system or by atomizing the fuel through the ultrasonic vibrator An ultrasonic fuel supply device capable of driving the device can be provided.
  • an ultrasonic fuel supply device as described above, by providing an internal combustion engine and a combustion device, it is possible to significantly increase fuel efficiency and thereby reduce various emissions of harmful substances.

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Abstract

This ultrasonic fuel supply apparatus comprises: an ultrasonic fuel tank comprising a fuel storage space and an atomization space; an input pipe for supplying fuel from an external main fuel tank to the ultrasonic fuel tank; a flow rate control apparatus installed between the input pipe and the ultrasonic fuel tank and configured to maintain a set amount of fuel stored in the fuel storage space; at least one ultrasonic vibrator installed at the bottom of the ultrasonic fuel tank so as to atomize the fuel stored in the fuel storage space; an ultrasonic vibrator controller for driving the ultrasonic vibrator; and an output pipe for supplying the fuel, atomized by the ultrasonic vibrator, to a fuel injection apparatus.

Description

초음파 연료 공급 장치 및 이를 사용한 내연기관 및 연소장치Ultrasonic fuel supply device and internal combustion engine and combustion device using same
본 발명은 초음파 연료 공급 장치 및 이를 사용한 내연기관 및 연소장치에 관한 것이다.The present invention relates to an ultrasonic fuel supply device, an internal combustion engine and a combustion device using the same.
지하에서 추출한 원유(Crude Oil)는 주로 탄화수소로 이루어져 있으며 황과 같은 여러 불순물이 섞여 있는 혼합물이다. 원유를 가열하여 분별 증류를 하게 되면 끓는점(기화점)이 낮은 물질에서 높은 물질 순으로 증발하여 기화되고 기화점에 따라 휘발유(Gasoline), 등유(Kerosene), 경유(Diesel Oil), 중유(Fuel Oil) 등을 얻을 수 있다.Crude oil extracted from the ground is mainly a mixture of hydrocarbons and a mixture of various impurities such as sulfur. When the crude oil is heated and fractionally distilled, the boiling point (vaporization point) is evaporated and evaporated in descending order from the lowest material to the highest material.Gasoline, kerosene, diesel oil, heavy oil, etc. ) Can be obtained.
일반적으로 경유는 휘발유에 비해 열효율이 약 10% 정도 높아서 디젤엔진 차량의 연료로 주로 사용되지만, 경유에는 유황 성분이 함유되어 있어서 황산화물질을 배출시키며 이는 수증기와 반응하여 황산을 생성하기 때문에 인체에 유해한 영향을 끼칠 수 있다.In general, diesel is about 10% higher in heat efficiency than gasoline and is mainly used as a fuel for diesel engine vehicles, but diesel contains sulfur, which emits sulfuric acid, which reacts with water vapor to produce sulfuric acid. May have harmful effects.
일반적인 내연기관의 연료 계통은 연료탱크로부터 연료를 공급하는 연료펌프와 연료펌프에 의해 공급된 연료와 공기(산소)를 일정 비율로 혼합하는 혼합장치로 구성된다. 연료는 연료펌프에 의해 연료탱크로부터 연료필터로 공급되고 연료필터에서 불순물이 여과된 후 분사펌프(Injection Pump)로공급된다. 분사펌프는 연료에 압력을 가해 분사밸브를 통해 실린더 내로 연료를 분사한다.The fuel system of a general internal combustion engine is composed of a fuel pump for supplying fuel from a fuel tank and a mixing device for mixing a fuel and air (oxygen) supplied by the fuel pump at a predetermined ratio. Fuel is supplied from the fuel tank to the fuel filter by the fuel pump, and impurities are filtered out of the fuel filter and then supplied to the injection pump. The injection pump pressurizes the fuel and injects the fuel into the cylinder through the injection valve.
예를 들어, 디젤엔진의 연소실에 분사된 연료는 연료 입자의 크기가 작을수록 증발, 공기와의 혼합성 등이 양호하게 되므로 가능한 작은 입자 크기로 연료의 미립화가 요구된다.For example, since the fuel injected into the combustion chamber of a diesel engine has a smaller size of fuel particles, evaporation, better mixing with air, and the like, require atomization of the fuel with the smallest possible particle size.
이에 하기의 특허문헌 1~6은 초음파 진동자를 이용해서 초음파 에너지를 연료에 가하여 무화시켜 압축기를 통해 인젝터에 공급함으로써 완전 연소를 도모하여 연료를 절감하고 유해 배출 가스의 발생을 억제하기 위한 장치를 개시하고 있다.Accordingly, Patent Documents 1 to 6 below disclose an apparatus for saving fuel and suppressing the generation of harmful exhaust gases by promoting complete combustion by applying ultrasonic energy to fuel and atomizing ultrasonic fuel using an ultrasonic vibrator to supply an injector through a compressor. Doing.
하지만, 특허문헌 1~6의 개시에 따르면, 종래의 초음파를 이용한 연료 분사 장치에서는 연료펌프에서 공급되는 연료를 주 연료 공급 계통으로 사용하고 초음파 진동자를 통해 공급되는 연료를 보조 연료 계통으로 사용하여, 최대 약 30% 정도의 연료 효율성을 증가시키는데 그치고 있다.However, according to the disclosure of Patent Documents 1 to 6, in the conventional fuel injection device using ultrasonic waves, the fuel supplied from the fuel pump is used as the main fuel supply system, and the fuel supplied through the ultrasonic vibrator is used as the auxiliary fuel system, It only increases fuel efficiency by up to about 30%.
(특허문헌 1) 한국 특허공보 특1992-0010716(Patent Document 1) Korean Patent Publication No. 1992-0010716
(특허문헌 2) 한국 특허공보 특1996-0012376(Patent Document 2) Korean Patent Publication No. 1996-0012376
(특허문헌 3) 한국 공개실용신안공보 20-1999-0041915(Patent Document 3) Korean Utility Model Publication 20-1999-0041915
(특허문헌 4) 한국 공개특허공보 10-2001-0025533(Patent Document 4) Korean Unexamined Patent Publication 10-2001-0025533
(특허문헌 5) 한국 특허공보 10-0840410(Patent Document 5) Korean Patent Publication 10-0840410
(특허문헌 6) 한국 공개특허공보 10-2012-0051462(Patent Document 6) Korean Unexamined Patent Publication 10-2012-0051462
예를 들어, 디젤엔진의 경우, 약 30% 이상으로 연료 효율성을 더 높이려면 일상 생활에서 사용하는 회전수 구간(예를 들어, 약 3000 rpm 이하) 또는 이 회전수 구간에서 정속 구동 시에 초음파 진동자를 통해 무화시킨 연료를 주 연료 공급 계통으로 사용하거나 초음파 진동자를 통해 무화시킨 연료만으로 엔진을 구동할 필요가 있다.For example, for diesel engines, to achieve greater fuel efficiency of about 30% or more, ultrasonic oscillators at constant speeds in normal speeds (e.g., about 3000 rpm or less) used in daily life or at these speeds It is necessary to use the atomized fuel as the main fuel supply system or to operate the engine only with the atomized fuel through the ultrasonic vibrator.
뿐만 아니라, 등유, 경유, 중유 등을 사용하는 보일러, 히터, 발전기 등의 연소장치에 있어서도 효과적으로 연료를 절감하고 유해 배출 가스의 발생을 억제하기 위해서는 초음파 진동자를 통해 무화시킨 연료를 주 연료 공급 계통으로 사용하거나 초음파 진동자를 통해 무화시킨 연료만으로 연소장치를 구동할 필요가 있다.In addition, even in combustion devices such as boilers, heaters, and generators using kerosene, diesel, heavy oil, etc., the fuel atomized by the ultrasonic vibrator is used as the main fuel supply system to effectively reduce fuel and suppress generation of harmful emissions. It is necessary to drive the combustion apparatus using only fuel that has been used or atomized through ultrasonic vibrators.
전술한 문제점을 해결하기 위한 본 발명의 최소한 하나의 실시예에 따르면, 초음파 진동자를 사용해서 연료를 무화시켜, 무화시킨 연료를 주 연료 공급 계통으로 사용하거나 초음파 진동자를 통해 무화시킨 연료만으로 내연기관 또는 연소장치를 구동할 수 있는 초음파 연료 공급 장치를 제공하는 데 목적이 있다.According to at least one embodiment of the present invention for solving the above-mentioned problems, the internal combustion engine or the atomized fuel is atomized by using an ultrasonic vibrator, and the atomized fuel is used as the main fuel supply system or the fuel is atomized only by the ultrasonic vibrator. It is an object of the present invention to provide an ultrasonic fuel supply device capable of driving a combustion device.
또한, 본 발명의 최소한 하나의 실시예에 따르면, 위와 같은 초음파 연료 공급 장치를 사용한 내연기관 및 연소장치를 제공하는 데 목적이 있다.In addition, according to at least one embodiment of the present invention, there is an object to provide an internal combustion engine and a combustion device using the ultrasonic fuel supply device as described above.
본 발명의 최소한 하나의 실시예에 따르면, 연료 저장 공간 및 무화 공간을 포함하는 초음파 연료탱크, 외부의 주 연료탱크로부터 초음파 연료탱크로 연료를 공급하기 위한 입력 파이프, 입력 파이프와 초음파 연료탱크 사이에 설치되어 연료 저장 공간의 연료 저장량을 일정하게 유지시키도록 구성된 유량 조절 장치, 초음파 연료 탱크의 하부에 설치되어 연료 저장 공간에 저장된 연료를 무화시키기 위한 최소한 하나의 초음파 진동자, 초음파 진동자를 구동하기 위한 초음파 진동자 컨트롤러, 초음파 진동자에 의해 무화된 연료를 연료분사장치로 공급하기 위한 출력 파이프, 및 출력 파이프를 통해 무화된 연료가 연료분사장치로 공급됨에 따라 내부 압력이 저하되면 개방되어 초음파 연료탱크 내부로 공기를 주입하기 위한 공기 흡입부 를 구비하는 초음파 연료 공급 장치를 제공한다.According to at least one embodiment of the present invention, an ultrasonic fuel tank including a fuel storage space and an atomization space, an input pipe for supplying fuel to an ultrasonic fuel tank from an external main fuel tank, between an input pipe and an ultrasonic fuel tank A flow control device installed to maintain a constant fuel storage amount of the fuel storage space, at least one ultrasonic vibrator installed at the bottom of the ultrasonic fuel tank to atomize the fuel stored in the fuel storage space, and ultrasonic waves for driving the ultrasonic vibrator An output pipe for supplying fuel atomized by the ultrasonic vibrator to the fuel injection device, and when the internal pressure decreases as the atomized fuel is supplied to the fuel injection device through the output pipe, air is introduced into the ultrasonic fuel tank. With an air inlet for injecting It provides acoustic fuel supply.
본 발명의 최소한 하나의 실시예에서, 내연 기관은, 일상적으로 사용하는 회전수 구간에서, 초음파 연료 공급 장치로부터 공급되는 무화된 연료를 주 연료 공급 계통으로 사용하여 구동 가능하도록 구성된다.In at least one embodiment of the present invention, the internal combustion engine is configured to be driven using the atomized fuel supplied from the ultrasonic fuel supply device as a main fuel supply system in a rotational speed section which is used in daily use.
본 발명의 최소한 하나의 실시예에 따르면, 연료를 저장하기 위한 주 연료탱크, 주 연료탱크에 연결되어 연료를 공급하기 위한 연료펌프, 초음파 연료 공급 장치, 및 연료펌프 및 초음파 연료 공급 장치로부터 공급되는 연료를 실린더실로 공급하기 위한 연료분사장치를 구비하는 내연기관을 제공한다.According to at least one embodiment of the present invention, a main fuel tank for storing fuel, a fuel pump connected to the main fuel tank for supplying fuel, an ultrasonic fuel supply device, and a fuel pump and an ultrasonic fuel supply device An internal combustion engine having a fuel injection device for supplying fuel to a cylinder chamber is provided.
본 발명의 최소한 하나의 실시예에 따르면, 연료 저장 공간 및 무화 공간을 포함하는 초음파 연료탱크, 외부의 주 연료탱크로부터 초음파 연료탱크로 연료를 공급하기 위한 입력 파이프, 입력 파이프와 초음파 연료탱크 사이에 설치되어 연료 저장 공간의 연료 저장량을 일정하게 유지시키도록 구성된 유량 조절 장치, 초음파 연료 탱크의 하부에 설치되어 연료 저장 공간에 저장된 연료를 무화시키기 위한 최소한 하나의 초음파 진동자, 초음파 진동자를 구동하기 위한 초음파 진동자 컨트롤러, 및 초음파 진동자에 의해 무화된 연료를 연료분사장치로 공급하기 위한 출력 파이프를 구비하는 초음파 연료 공급 장치를 제공한다.According to at least one embodiment of the present invention, an ultrasonic fuel tank including a fuel storage space and an atomization space, an input pipe for supplying fuel to an ultrasonic fuel tank from an external main fuel tank, between an input pipe and an ultrasonic fuel tank A flow control device installed to maintain a constant fuel storage amount of the fuel storage space, at least one ultrasonic vibrator installed at the bottom of the ultrasonic fuel tank to atomize the fuel stored in the fuel storage space, and ultrasonic waves for driving the ultrasonic vibrator An ultrasonic fuel supply device having an oscillator controller and an output pipe for supplying fuel atomized by an ultrasonic vibrator to a fuel injection device.
본 발명의 최소한 하나의 실시예에 따르면, 연료를 저장하기 위한 주 연료탱크, 초음파 연료 공급 장치, 및 주 연료탱크 및 초음파 연료 공급 장치로부터 공급되는 연료를 연소실로 공급하기 위한 연료분사장치를 구비하는 연소장치를 제공한다.According to at least one embodiment of the present invention, there is provided a main fuel tank for storing fuel, an ultrasonic fuel supply device, and a fuel injection device for supplying fuel supplied from the main fuel tank and the ultrasonic fuel supply device to a combustion chamber. Provide a combustion device.
본 발명의 최소한 하나의 실시예에서, 연소장치는, 정상 운전 상태에서, 초음파 연료 공급 장치로부터 공급되는 무화된 연료를 주 연료 공급 계통으로 사용하여 운전 가능하도록 구성된다.In at least one embodiment of the invention, the combustion device is configured to be operable in the normal operating state, using the atomized fuel supplied from the ultrasonic fuel supply device as the main fuel supply system.
본 발명의 최소한 하나의 실시예에 따르면, 초음파 진동자를 사용해서 연료를 무화시켜, 무화시킨 연료를 주 연료 공급 계통으로 사용하거나 초음파 진동자를 통해 무화시킨 연료만으로 내연기관 또는 연소장치를 구동할 수 있는 초음파 연료 공급 장치를 제공할 수 있는 효과가 있다.According to at least one embodiment of the present invention, an atomizer may be atomized using an ultrasonic vibrator to use the atomized fuel as a main fuel supply system or to drive an internal combustion engine or a combustion apparatus using only atomized fuel through an ultrasonic vibrator. There is an effect that can provide an ultrasonic fuel supply device.
또한, 본 발명의 최소한 하나의 실시예에 따르면, 위와 같은 초음파 연료 공급 장치를 사용한 내연기관 및 연소장치를 제공할 수 있는 효과가 있다.In addition, according to at least one embodiment of the present invention, there is an effect that can provide an internal combustion engine and a combustion device using the ultrasonic fuel supply device as described above.
도 1은 본 발명의 최소한 하나의 실시예에 따른 내연기관의 구성을 나타내는 블록도이다.1 is a block diagram showing a configuration of an internal combustion engine according to at least one embodiment of the present invention.
도 2는 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치의 구조를 나타내는 개념도이다.2 is a conceptual diagram illustrating a structure of an ultrasonic fuel supply device according to at least one embodiment of the present invention.
도 3은 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치의 초음파 연료탱크 내의 유량을 일정하게 유지하기 위한 유량 조절 장치를 유량 조절 밸브로 구성한 개념도이다.3 is a conceptual diagram of a flow rate control valve configured to maintain a constant flow rate in the ultrasonic fuel tank of the ultrasonic fuel supply device according to at least one embodiment of the present invention.
도 4는 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치의 초음파 연료탱크 내의 유량을 일정하게 유지하기 위한 유량 조절 장치를 유면계, 밸브, 및 밸브 컨트롤러로 구성한 개념도이다.4 is a conceptual view illustrating a flow rate adjusting device for maintaining a constant flow rate in an ultrasonic fuel tank of an ultrasonic fuel supply device according to at least one embodiment of the present invention, comprising an oil level gauge, a valve, and a valve controller.
도 5는 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치의 초음파 연료탱크 내의 유량을 일정하게 유지하기 위한 유량 조절 장치를 유량 제어용 연료탱크, 유면계, 밸브, 및 밸브 컨트롤러로 구성한 개념도이다.FIG. 5 is a conceptual view illustrating a flow rate adjusting device for maintaining a constant flow rate in an ultrasonic fuel tank of an ultrasonic fuel supply device according to at least one embodiment of the present invention, including a fuel tank for controlling a flow rate, an oil gauge, a valve, and a valve controller .
도 6은 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치의 공기 흡입부의 작동을 나타내는 개념도이다.6 is a conceptual diagram illustrating an operation of an air intake unit of the ultrasonic fuel supply device according to at least one embodiment of the present invention.
도 7은 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치의 출력 파이프 연장부를 나타내는 개념도이다.7 is a conceptual diagram illustrating an output pipe extension of the ultrasonic fuel supply device according to at least one embodiment of the present invention.
도 8은 실험을 위해 제작된 초음파 연료 공급 장치의 사진이다.8 is a photograph of an ultrasonic fuel supply device manufactured for an experiment.
도 9는 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치를 사용한 내연기관의 각 연료 공급 계통의 작동 시이퀀스의 일례를 나타내는 그래프이다.9 is a graph showing an example of an operation sequence of each fuel supply system of the internal combustion engine using the ultrasonic fuel supply device according to at least one embodiment of the present invention.
도 10은 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치를 사용한 내연기관의 각 연료 공급 계통의 작동 시이퀀스의 또 다른 일례를 나타내는 그래프이다.10 is a graph showing another example of an operation sequence of each fuel supply system of the internal combustion engine using the ultrasonic fuel supply device according to at least one embodiment of the present invention.
도 11은 본 발명의 최소한 하나의 실시예에 따른 연소장치의 구성을 나타내는 블록도이다.11 is a block diagram showing a configuration of a combustion apparatus according to at least one embodiment of the present invention.
도 12는 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치의 구조를 나타내는 개념도이다.12 is a conceptual diagram illustrating a structure of an ultrasonic fuel supply device according to at least one embodiment of the present invention.
도면에 나타난 부호의 설명은 아래와 같다.Description of the symbols shown in the drawings is as follows.
10: 주 연료 탱크 20: 연료 펌프10: main fuel tank 20: fuel pump
30: 실린더실 40: 연료 분사 장치30: cylinder chamber 40: fuel injector
41: 분사 펌프 42: 분사 노즐41: injection pump 42: injection nozzle
50: 초음파 연료 공급 장치 51: 초음파 연료 탱크50: ultrasonic fuel supply device 51: ultrasonic fuel tank
52: 입력 파이프 53: 유량 조절 장치52: input pipe 53: flow regulator
54: 초음파 진동자 55: 초음파진동자 컨트롤러54: ultrasonic vibrator 55: ultrasonic vibrator controller
56: 출력 파이프 57: 공기 흡입부56: output pipe 57: air intake
58: 진동판 60: 밸브58: diaphragm 60: valve
70: 밸브 컨트롤러 511: 벽면70: valve controller 511: wall surface
512: 공기 흡입구 513: 연료 저장 공간512: air inlet 513: fuel storage space
514: 무화 공간 531: 밸브514: atomization space 531: valve
532: 밸브 컨트롤러 533: 유면계532: valve controller 533: oil gauge
534: 유량제어용 연료탱크 535: 유면계534: fuel tank for flow control 535: oil gauge
536: 연결 파이프 561: 출력 파이프 연장부536: connection pipe 561: output pipe extension
562: 개구부 563: 고밀도 영역562: opening 563: high density region
564: 개구부 571: 핀564: opening 571: pin
572: 빨판 573: 스프링572: Sucker 573: Spring
1110: 주 연료 탱크 1130: 실린더실1110: main fuel tank 1130: cylinder chamber
1140: 연료 분사 장치 1150: 초음파 연료 공급 장치1140: fuel injector 1150: ultrasonic fuel supply device
1160: 밸브 1170: 밸브 컨트롤러1160: valve 1170: valve controller
이하, 첨부도면을 참조하여 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치 및 이를 사용한 내연기관 및 연소장치에 대해 설명한다.Hereinafter, an ultrasonic fuel supply device, an internal combustion engine and a combustion device using the same will be described with reference to the accompanying drawings.
본 명세서에서는 내연기관으로 경유를 사용하는 디젤엔진을 예로 들어 설명하지만, 본 발명은 이에 한정되지 않고, 기화점이 섭씨 150도 이상인 연료(등유, 경유, 중유 등)를 사용하는 모든 내연기관 및 보일러, 히터, 발전기 등의 모든 연소장치에 적용할 수 있다.In the present specification, a diesel engine using diesel as an internal combustion engine will be described as an example, but the present invention is not limited thereto, and all internal combustion engines and boilers using a fuel having a vaporization point of 150 degrees Celsius or more (eg, kerosene, diesel, heavy oil, etc.), Applicable to all combustion devices such as heaters and generators.
또한, 본 발명은 내연기관의 연소실 종류 (예: 직접분사식(Direct Injection) 및 간접분사식(Indirect Injection)), 연료분사펌프의 종류 (예: 직렬형 펌프(Inline Injection Pump),분배형펌프(Distributor Injection Pump),및유닛 인젝터(Unit Injector)), 연료 분사 방식 (예: 기계식 분사 및 전자제어 분사) 등에 관계 없이 적용할 수 있다.In addition, the present invention is the type of combustion chamber of the internal combustion engine (e.g., direct injection and indirect injection), the type of fuel injection pump (e.g. Inline Injection Pump, Distributor Pump It can be applied regardless of injection pump, unit injector and fuel injection method (eg mechanical injection and electronic injection).
도 1은 본 발명의 최소한 하나의 실시예에 따른 내연기관의 예로, 디젤엔진의 구성을 나타내는 블록도이다.1 is an example of an internal combustion engine according to at least one embodiment of the present invention, a block diagram showing the configuration of a diesel engine.
도 1에 보이는 바와 같이, 본 발명의 최소한 하나의 실시예에 따른 내연기관은 연료를 저장하기 위한 주 연료탱크(10), 주 연료탱크(10)에 연결되어 연료를 공급하기 위한 연료펌프(20), 연료펌프(20)로부터 공급되는 연료를 실린더실(30)로 공급하기 위한 연료분사장치(40), 연료를 무화시켜 무화된 상태로 연료를 공급하는 초음파 연료 공급 장치(50), 연료펌프(20)와 연료분사장치(40) 사이에 위치하여 연료펌프(20)로부터의 연료 공급을 개폐하기 위한 밸브(60), 및 밸브(60)의 개폐를 제어하기 위한 밸브 컨트롤러(70)로 구성된다.As shown in FIG. 1, an internal combustion engine according to at least one embodiment of the present invention is connected to a main fuel tank 10 for storing fuel and a fuel pump 20 for supplying fuel to the main fuel tank 10. ), A fuel injection device 40 for supplying the fuel supplied from the fuel pump 20 to the cylinder chamber 30, an ultrasonic fuel supply device 50 for atomizing the fuel and supplying the fuel in the atomized state, the fuel pump Located between the 20 and the fuel injection device 40 is composed of a valve 60 for opening and closing the fuel supply from the fuel pump 20, and a valve controller 70 for controlling the opening and closing of the valve 60 do.
도 1에서는 통상적인 디젤엔진에 있어서의 연료 회수 라인은 도시하지 않고, 연료 공급 라인만을 도시하고 있다. 주 연료탱크(10)에 저장된 연료는, 연료펌프(20)에 의해 펌핑 되어 직접 액체 상태로 연료분사장치(40)로 공급되는 제1 연료 공급 계통과 초음파 연료 공급 장치(50)에 의해 무화된 상태로 연료분사장치(40)로 공급되는 제2 연료 공급 계통을 통해 실린더실(30)로 공급된다.In Fig. 1, only a fuel supply line is shown, not a fuel recovery line in a conventional diesel engine. Fuel stored in the main fuel tank 10 is pumped by the fuel pump 20 and atomized by the first fuel supply system and the ultrasonic fuel supply device 50 which are directly supplied to the fuel injection device 40 in a liquid state. It is supplied to the cylinder chamber 30 through the 2nd fuel supply system supplied to the fuel injection device 40 in a state.
본 발명의 최소한 하나의 실시예에서, 제2 연료 공급 계통을 통한 연료 공급은 상시 OPEN(개방도 100%) 상태로 되어 있는 반면, 제1 연료 공급 계통을 통한 연료 공급은 내연기관의 가동 상태에 따라 OPEN(개방도 100%), CLOSE(개방도 0%), 또는 부분적으로 OPEN(0%<개방도<100%) 상태로 변경된다.In at least one embodiment of the present invention, the fuel supply through the second fuel supply system is always in the OPEN (opening degree 100%) state, while the fuel supply through the first fuel supply system is in an operating state of the internal combustion engine. Therefore, it is changed to OPEN (opening degree 100%), CLOSE (opening degree 0%), or partially OPEN (0% <opening degree <100%).
연료분사장치(40)는 분사 펌프(Injection Pump,41)와 분사 노즐(Injection Nozzle, 42)로 구성된다. 제1 연료 공급 계통 및/또는 제2 연료 공급 계통을 통해 연료분사장치(40)로 공급된 연료는 분사 펌프(41)에 의해 분사 노즐(42)을 통해 실린더실(30) 내로 분사된다. 연료의 불순물을 제거하는 연료 필터 및 연료 분사 시에 에어클리너로부터 흡입되는 공기와 분사된 연료를 혼합하는 혼합기 등은 통상적인 장치 및 구조를 사용할 수 있으므로 도시하지 않고 이에 대한 설명도 생략한다.The fuel injection device 40 is composed of an injection pump 41 and an injection nozzle 42. The fuel supplied to the fuel injection device 40 through the first fuel supply system and / or the second fuel supply system is injected into the cylinder chamber 30 through the injection nozzle 42 by the injection pump 41. The fuel filter for removing impurities in the fuel and the mixer for mixing the injected air with the air sucked from the air cleaner at the time of fuel injection may use a conventional apparatus and structure, and thus the description thereof is omitted.
도 2는 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치(50)의 구조를 나타내는 개념도이다.2 is a conceptual diagram illustrating a structure of an ultrasonic fuel supply device 50 according to at least one embodiment of the present invention.
도 2에 보이는 바와 같이, 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치(50)는 연료 저장 공간(513) 및 무화 공간(514)을 포함하는 초음파 연료탱크(51), 주 연료탱크(10)로부터 연료펌프(20)를 통해 초음파 연료탱크(51)로 연료를 공급하기 위한 입력 파이프(52), 입력 파이프(52)와 초음파 연료탱크(51) 사이에 설치되어 연료 저장 공간의 연료 저장량을 일정하게 유지시키기 위한 유량 조절 장치(53), 초음파 연료탱크(51)의 하부에 설치되어 연료 저장 공간에 저장된 연료를 무화시키는 최소한 하나의 초음파 진동자(54), 초음파 진동자(54)를 구동하기 위한 초음파 진동자 컨트롤러(55), 초음파 진동자(54)에 의해 무화된 연료를 연료분사장치(40)로 공급하기 위한 출력 파이프(56), 및 출력 파이프(56)를 통해 무화된 연료가 연료분사장치(40)로 공급됨에 따라 내부 압력이 저하되면 개방되어 초음파 연료탱크(51) 내부로 공기를 주입하기 위한 공기 흡입부(57)를 포함한다.As shown in FIG. 2, the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention includes an ultrasonic fuel tank 51 and a main fuel tank including a fuel storage space 513 and an atomization space 514. An input pipe 52 for supplying fuel to the ultrasonic fuel tank 51 through the fuel pump 20 through the fuel pump 20, and is installed between the input pipe 52 and the ultrasonic fuel tank 51 to provide fuel in the fuel storage space. Flow control device 53 for maintaining a constant storage amount, at least one ultrasonic vibrator 54, which is installed in the lower portion of the ultrasonic fuel tank 51 to atomize the fuel stored in the fuel storage space to drive the ultrasonic vibrator 54 The atomized fuel is injected through the ultrasonic vibrator controller 55, the output pipe 56 for supplying the fuel atomized by the ultrasonic vibrator 54 to the fuel injection device 40, and the output pipe 56. As supplied to the device 40 D. When the internal pressure is lowered, the air inlet 57 is opened to inject air into the ultrasonic fuel tank 51.
초음파 연료탱크(51)의 바닥 면에는 진동판(58)이 설치되어 진동판(58)의 뒷면에 초음파 진동자(54)가 부착되어 있다. 초음파 진동자(54)는 일반적인 압전세라믹을 사용할 수 있다. 초음파 진동자(54)에 전류가 흐르면 진동판(58)이 진동하고, 이 진동에 의해 초음파가 발생하여 연료에 진동을 일으킨다.The diaphragm 58 is installed on the bottom surface of the ultrasonic fuel tank 51, and the ultrasonic vibrator 54 is attached to the rear surface of the diaphragm 58. The ultrasonic vibrator 54 may use a general piezoelectric ceramic. When a current flows through the ultrasonic vibrator 54, the diaphragm 58 vibrates, and ultrasonic waves are generated by this vibration to cause vibration in the fuel.
즉, 초음파 진동자 컨트롤러(55)에 의해 초음파 진동자(54)에 전원이 공급되면 초음파 진동자(54)가 연료의 밑바닥부터 진동을 일으킨다. 이러한 진동으로 인해 연료의 분자들이 서로 부딪히면서 분자들 사이에 진동을 전달하고 그 진동이 연료의 표면까지 닿으면 연료 표면의 연료 입자들이 미세한 입자 상태로 연료 표면 위로 방출된다. 따라서, 유심이 너무 깊거나 너무 낮으면 연료가 효율적으로 무화되지 않게 된다. 뿐만 아니라, 무화된 연료를 충분하게 확보하기 위해서는 연료 저장 공간(513)의 약 수배 이상에 달하는 무화 공간(514)이 필요하게 된다.That is, when power is supplied to the ultrasonic vibrator 54 by the ultrasonic vibrator controller 55, the ultrasonic vibrator 54 vibrates from the bottom of the fuel. These vibrations cause the molecules of the fuel to collide with each other to transfer the vibrations between the molecules, and when the vibrations reach the surface of the fuel, the fuel particles on the fuel surface are released onto the fuel surface in the form of fine particles. Thus, if the core is too deep or too low, the fuel will not be atomized efficiently. In addition, in order to sufficiently secure the atomized fuel, the atomization space 514, which is about several times larger than the fuel storage space 513, is required.
이렇듯 초음파 진동자(54)는 저장된 연료의 유량(유위, 즉, 바닥에서 유면(OL1)까지의 높이)에 따라 무화량에 차이가 발생하므로 연료 저장 공간에 저장된 연료의 유량을 적정하게 유지할 필요가 있다. 일반적으로 가습기 등에 사용하는 초음파 진동자의 경우, 바닥에서 유면(OL1)까지의 적정 높이는 약 20 mm~50 mm이며, 이 때 무화량은 시간당 약 200 ml~500 ml 정도가 된다.As such, the ultrasonic vibrator 54 has a difference in atomization amount depending on the flow rate of the stored fuel (the oil level, that is, the height from the bottom to the oil level OL1), so it is necessary to maintain the flow rate of the fuel stored in the fuel storage space appropriately. . In general, in the case of an ultrasonic vibrator used in a humidifier or the like, an appropriate height from the bottom to the oil level OL1 is about 20 mm to 50 mm, and the amount of atomization is about 200 ml to 500 ml per hour.
도 3은 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치(50)의 초음파 연료탱크(51) 내의 유량을 일정하게 유지하기 위한 유량 조절 장치(53)를 유량 조절 밸브로 구성한 개념도이다.3 is a conceptual diagram of a flow rate control valve 53 for maintaining a constant flow rate in the ultrasonic fuel tank 51 of the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention.
도 3에 보이는 바와 같이, 본 발명의 최소한 하나의 실시예에서, 유량 조절 장치(53)는 연료의 공급량을 조절하기 위한 밸브(531)와 밸브(531)의 개방량을 조절하기 위한 밸브 컨트롤러(532)로 구성된다.As shown in FIG. 3, in at least one embodiment of the present invention, the flow regulating device 53 includes a valve 531 for regulating the supply amount of fuel and a valve controller for regulating the opening amount of the valve 531. 532).
전술한 바와 같이, 초음파 진동자(54)를 사용해서 충분한 무화량을 얻기 위해서는 바닥에서 유면(OL1)까지의 적정 높이를 유지해야 한다. 따라서, 본 실시예에서는 실린더실(30)로 공급되어 소모되는 무화된 연료의 양만큼 연료펌프(20)로부터 연료가 공급되도록 밸브 컨트롤러(532)를 통해 밸브(531)의 개방량을 조절한다. 본 발명의 최소한 하나의 실시예에서, 밸브 컨트롤러(532) 없이 밸브(531)에 장착된 개폐 스위치를 수동으로 조작해서, 무화된 연료가 실리더실(3)로 공급되는 양만큼 연료펌프(20)로부터 초음파 연료탱크(51) 내로 연료가 공급되도록 밸브(531)를 약 수 mm 정도 개방할 수도 있다.As described above, in order to obtain a sufficient atomization amount using the ultrasonic vibrator 54, it is necessary to maintain a proper height from the bottom to the oil level OL1. Therefore, in the present embodiment, the opening amount of the valve 531 is adjusted through the valve controller 532 so that the fuel is supplied from the fuel pump 20 by the amount of atomized fuel that is supplied to the cylinder chamber 30 and consumed. In at least one embodiment of the present invention, by manually operating the on / off switch mounted on the valve 531 without the valve controller 532, the fuel pump 20 is provided by the amount of atomized fuel supplied to the cylinder chamber 3. The valve 531 may be opened by about several mm to supply fuel to the ultrasonic fuel tank 51.
도 4는 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치(50)의 초음파 연료탱크(51) 내의 유량을 일정하게 유지하기 위한 유량 조절 장치(53)를 유면계, 밸브, 및 밸브 컨트롤러로 구성한 개념도이다.4 is a oil level gauge, a valve, and a valve controller of a flow control device 53 for maintaining a constant flow rate in the ultrasonic fuel tank 51 of the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention. It is a conceptual diagram composed of.
도 4에 보이는 바와 같이, 본 실시예에서, 유량 조절 장치(53)는 연료의 공급량을 조절하기 위한 밸브(531), 밸브(531)의 개방량을 조절하기 위한 밸브 컨트롤러(532), 및 유면(OL1)의 높이를 검출하기 위한 유면계(533)로 구성된다.As shown in FIG. 4, in the present embodiment, the flow regulating device 53 includes a valve 531 for adjusting the supply amount of fuel, a valve controller 532 for adjusting the opening amount of the valve 531, and an oil level. It is comprised by the oil level meter 533 for detecting the height of OL1.
본 실시예에서는, 유면계(533)가 초음파 연료탱크(51) 내의 연료의 양을 나타내는 유면(OL1)의 높이(유위)를 검출하여 검출 결과를 밸브 컨트롤러(532)로 출력한다. 밸브 컨트롤러(532)는 유면계(533)가 검출한 유면(OL1)의 높이를 기 설정된 값과 비교하여 비교 결과에 따라 밸브(531)의 개방도를 제어한다. 즉, 비교 결과 검출된 유면(OL1)의 높이가 기 설정된 값보다 소정의 값 이상 높은 것으로 판단되면, 밸브 컨트롤러(532)는 밸브(531)를 닫아서 초음파 연료탱크(51)로의 연료 공급을 감소시키거나 차단한다. 반대로, 비교 결과 검출된 유면(OL1)의 높이가 기 설정된 값보다 소정의 값 이상 낮은 것으로 판단되면, 밸브 컨트롤러(532)는 밸브(531)를 열어서 초음파 연료탱크(51)로의 연료 공급을 개시하거나 증가시킨다.In the present embodiment, the oil level meter 533 detects the height (flow level) of the oil level OL1 indicating the amount of fuel in the ultrasonic fuel tank 51 and outputs the detection result to the valve controller 532. The valve controller 532 compares the height of the oil level OL1 detected by the oil level meter 533 with a preset value and controls the opening degree of the valve 531 according to the comparison result. That is, when it is determined that the height of the detected oil level OL1 is higher than the predetermined value by a predetermined value or more, the valve controller 532 closes the valve 531 to reduce the fuel supply to the ultrasonic fuel tank 51. Or block it. On the contrary, if it is determined that the height of the detected oil level OL1 is lower than the predetermined value by a predetermined value or more, the valve controller 532 opens the valve 531 to start supplying fuel to the ultrasonic fuel tank 51. Increase.
유면계(533)에 의한 초음파 연료탱크(51) 내 유면(OL1)의 높이 검출 시, 초음파 진동자(54)의 진동과 내연기관의 구동(예를 들어, 본 발명의 최소한 하나의 실시예에 따른 내연기관(디젤엔진)을 장착한 자동차의 주행 등)으로 인한 진동으로 유면(OL1)의 높이가 랜덤하게 출렁이게 된다. 따라서, 본 발명의 최소한 하나의 실시예에서, 유면계(533)는 시간 별로 구간을 나누어 각 구간에서 검출한 값의 평균값을 취해 이를 검출 결과로 해서 밸브 컨트롤러(532)로 출력한다. 반대로, 본 발명의 최소한 하나의 실시예에서, 밸브 컨트롤러(532)가 유면계(533)로부터 입력 받은 검출 결과를 시간 별로 구간을 나누어 각 구간마다 평균치를 취함으로써 유면(OL1)의 높이가 랜덤하게 출렁임으로 인한 오차의 영향을 줄일 수 있다.When the height of the oil level OL1 in the ultrasonic fuel tank 51 is detected by the oil level meter 533, the vibration of the ultrasonic vibrator 54 and the driving of the internal combustion engine (for example, according to at least one embodiment of the present invention) are performed. Due to vibrations caused by internal combustion engines (diesel engines, etc.), the height of the oil surface OL1 is randomly swung. Therefore, in at least one embodiment of the present invention, the oil level meter 533 divides the interval by time and takes the average value of the values detected in each interval and outputs the average value to the valve controller 532 as a detection result. On the contrary, in at least one embodiment of the present invention, the height of the oil level OL1 is randomly obtained by dividing the detection result received from the oil level meter 533 by the time interval and taking the average value for each time interval. The influence of the error due to rocking can be reduced.
도 5는 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치(50)의 초음파 연료탱크(51) 내의 유량을 일정하게 유지하기 위한 유량 조절 장치(53)를 유량 제어용 연료탱크, 유면계, 밸브, 및 밸브 컨트롤러로 구성한 개념도이다.5 is a flow rate control device 53 for maintaining a constant flow rate in the ultrasonic fuel tank 51 of the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention, the fuel tank, the oil gauge, It is a conceptual diagram comprised of a valve and a valve controller.
도 5에 보이는 바와 같이, 본 실시예에서, 유량 조절 장치(53)는 연료의 공급량을 조절하기 위한 밸브(531), 밸브(531)의 개방량을 조절하기 위한 밸브 컨트롤러(532), 유량 제어용 연료탱크(534), 및 유량 제어용 연료탱크(534) 내의 유면(OL1)의 높이를 검출하기 위한 유면계(535)로 구성된다.As shown in FIG. 5, in the present embodiment, the flow rate regulating device 53 includes a valve 531 for adjusting the supply amount of fuel, a valve controller 532 for adjusting the opening amount of the valve 531, and a flow control A fuel tank 534 and a oil level gauge 535 for detecting the height of the oil level OL1 in the fuel tank 534 for controlling the flow rate.
전술한 바와 같이, 내연기관의 구동 중에는 초음파 진동자(54)의 진동으로 인한 유면의 봉기와, 예를 들어, 본 발명의 최소한 하나의 실시예에 따른 내연기관(디젤엔진)을 장착한 자동차의 주행 등으로 인한 진동으로 유면(OL1)의 높이가 랜덤하게 출렁이게 된다. 도 4에서는 유면계(533)를 사용하여 검출한 유면(OL1)의 높이를 구간 별로 평균값을 취해 초음파 연료탱크(51)의 유량을 조절하였으나, 본 실시예에서는 별도의 유량 제어용 연료탱크(534)를 이용하여 보다 효율적으로 초음파 연료탱크(51) 내의 유량을 제어한다.As described above, during driving of the internal combustion engine, driving of an automobile equipped with an oil level uplift caused by the vibration of the ultrasonic vibrator 54, for example, an internal combustion engine (diesel engine) according to at least one embodiment of the present invention. Due to the vibration caused by the back, the height of the oil surface OL1 is randomly swung. In FIG. 4, the flow rate of the ultrasonic fuel tank 51 was adjusted by taking an average value of the heights of the oil level OL1 detected using the oil level meter 533 for each section, but in this embodiment, a separate fuel tank for controlling flow rate 534. The flow rate in the ultrasonic fuel tank 51 is more efficiently controlled by using the?
유량 제어용 연료탱크(534)는, 도 5에 보이는 바와 같이, 초음파 연료탱크(51)와 연결 파이프(536)로 연결되어 초음파 연료탱크(51) 내의 연료의 유면(OL1)과 유량 제어용 연료탱크(534) 내의 연료의 유면(OL2)이 실질적으로 일치하도록 배치된다. 따라서, 초음파 연료탱크(51) 내의 연료의 증감으로 인해 유면(OL1)의 높이가 변화하면 이에 따라 유량 제어용 연료탱크(534) 내의 유면(OL2)도 동일하게 변화하게 되므로 유량 제어용 연료탱크(534) 내의 유면(OL2)의 높이를 검출함으로써 초음파 연료탱크(51) 내의 유량을 제어할 수 있다.As illustrated in FIG. 5, the flow rate control fuel tank 534 is connected to the ultrasonic fuel tank 51 and the connection pipe 536, so that the oil level OL1 of the fuel in the ultrasonic fuel tank 51 and the fuel tank for the flow rate control ( The oil level OL2 of the fuel in 534 is arranged to substantially coincide. Therefore, if the height of the oil level OL1 is changed due to the increase or decrease of the fuel in the ultrasonic fuel tank 51, the oil level OL2 in the flow rate control fuel tank 534 is also changed accordingly, so that the flow rate control fuel tank 534 is the same. The flow rate in the ultrasonic fuel tank 51 can be controlled by detecting the height of the oil level OL2 therein.
이는, 예를 들어, 차량의 주행 등으로 인한 출렁임보다 초음파 진동자(54)의 진동으로 인한 유면(OL1)의 봉기가 유면의 높이를 검출하는데 있어서 더 큰 장애가 될 수 있으므로 초음파 진동자(54)의 진동의 영향을 받지 않는 별도의 유량 제어용 연료탱크(534)를 사용함으로써 보다 효율적으로 초음파 연료탱크(51) 내의 유량을 제어할 수 있는 장점이 있다.For example, the vibration of the ultrasonic vibrator 54 since the uprising of the oil surface OL1 due to the vibration of the ultrasonic vibrator 54 may be a greater obstacle in detecting the height of the oil surface than the rocking caused by driving of the vehicle. By using a separate flow control fuel tank 534 that is not affected by the there is an advantage that can control the flow rate in the ultrasonic fuel tank 51 more efficiently.
유면계(535)는 유량 제어용 연료탱크(534) 내의 유면(OL2)의 높이를 검출하여 검출 결과를 밸브 컨트롤러(532)로 출력한다. 밸브 컨트롤러(532)는 유면계(535)가 검출한 유면(OL2)의 높이를 기 설정된 값과 비교하여 비교 결과에 따라 밸브(531)의 개방도를 제어한다. 즉, 비교 결과 검출된 유면(OL2)의 높이가 기 설정된 값보다 소정의 값 이상 높은 것으로 판단되면, 밸브 컨트롤러(532)는 밸브(531)를 닫아서 초음파 연료탱크(51)로의 연료 공급을 감소시키거나 차단한다. 반대로, 비교 결과 검출된 유면(OL2)의 높이가 기 설정된 값보다 소정의 값 이상 낮은 것으로 판단되면, 밸브 컨트롤러(532)는 밸브(531)를 열어서 초음파 연료탱크(51)로의 연료 공급을 개시하거나 증가시킨다.The oil level meter 535 detects the height of the oil level OL2 in the fuel tank 534 for flow control and outputs the detection result to the valve controller 532. The valve controller 532 compares the height of the oil level OL2 detected by the oil level meter 535 with a preset value and controls the opening degree of the valve 531 according to the comparison result. That is, when it is determined that the height of the detected oil level OL2 is higher than the predetermined value by a predetermined value or more, the valve controller 532 closes the valve 531 to reduce the fuel supply to the ultrasonic fuel tank 51. Or block it. On the contrary, if it is determined that the height of the detected oil level OL2 is lower than the predetermined value by a predetermined value or more, the valve controller 532 opens the valve 531 to start supplying fuel to the ultrasonic fuel tank 51. Increase.
이 경우에도 정확도를 더 높이기 위해 유면계(535)가 시간 별로 구간을 나누어 각 구간에서 검출한 값의 평균값을 취해 이를 검출 결과로 해서 밸브 컨트롤러(532)로 출력하거나 밸브 컨트롤러(532)가 유면계(535)로부터 입력 받은 검출 결과를 시간 별로 구간을 나누어 각 구간마다 평균치를 취함으로써 유면의 높이가 출렁임으로 인한 오차의 영향을 한층 더 줄일 수 있다.Even in this case, in order to further improve accuracy, the oil level meter 535 divides the sections by time, takes the average value of the values detected in each section, and outputs the result to the valve controller 532 as the detection result, or the valve controller 532 receives the oil level meter. By dividing the detection result received from 535 by the time interval and taking the average value for each interval, the influence of the error due to the fluctuation of the oil level can be further reduced.
도 4 및 도 5에 보이는 유면계(533, 535)로는 오일게이지(Oil Gauge)나 플로트 스위치(Float Switch) 등의 장치를 사용할 수 있다.As the oil gauges 533 and 535 shown in FIGS. 4 and 5, an apparatus such as an oil gauge or a float switch can be used.
한편, 어떠한 이유로 초음파 연료탱크(51)의 연료가 다 소모되어 바닥이 드러난 상태로 초음파 진동자(54)를 작동시키면 접착 부분이 박리되어 고장을 일으킬 우려가 있다. 이를 방지하기 위해 본 발명의 최소한 하나의 실시예에서는, 유면계(533, 535)를 사용하여 초음파 연료탱크(51)의 연료량을 지속적으로 모니터하여 초음파 연료탱크(51) 내의 연료가 다 소모된 것으로 판단되면 초음파 진동자 컨트롤러(55)가 초음파 진동자(54)의 작동을 정지한다. 초음파 진동자 컨트롤러(55)는 유면계(533, 535)로부터 모니터 결과를 수신하여 수신한 결과가 소정량 이하로 되면 초음파 연료탱크(51) 내의 연료가 다 소모된 것으로 판단한다. 이러한 경우가 발생하면, 초음파 진동자 컨트롤러(55)는 알람 신호를 출력하여 운전자로 하여금 원인을 제거하도록 하거나 밸브 컨트롤러(532)로 하여금 즉시 밸브(531)을 개방하여 초음파 연료탱크(51) 내에 연료를 공급하도록 하는 신호를 출력한다.On the other hand, when the ultrasonic vibrator 54 is operated in a state where the bottom of the ultrasonic fuel tank 51 is exhausted for some reason, there is a fear that the adhesive part may be peeled off and cause a failure. In order to prevent this, in at least one embodiment of the present invention, the fuel level in the ultrasonic fuel tank 51 is exhausted by continuously monitoring the fuel amount of the ultrasonic fuel tank 51 using the oil level gauges 533 and 535. If it is determined, the ultrasonic vibrator controller 55 stops the operation of the ultrasonic vibrator 54. The ultrasonic vibrator controller 55 receives the monitor result from the oil level gauges 533 and 535 and determines that the fuel in the ultrasonic fuel tank 51 is exhausted when the received result is equal to or less than a predetermined amount. When this happens, the ultrasonic vibrator controller 55 outputs an alarm signal to cause the driver to eliminate the cause or the valve controller 532 immediately opens the valve 531 to supply fuel to the ultrasonic fuel tank 51. Outputs a signal to be supplied.
본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치(50)를 사용한 내연기관(예를 들어, 디젤엔진)을 구동하면, 연소 과정의 행정에 따라 초음파 연료 공급 장치(50) 내의 무화된 연료가 실린더실(30)로 흡입되므로 초음파 연료탱크(51) 내의 압력이 진공 상태(저압 상태)로 되어 초음파 연료탱크(51)의 벽이 안으로 수축되는 현상이 발생한다. 따라서, 연료 공급 장치(50) 내의 무화된 연료가 실린더실(30)로 흡입되더라도 초음파 연료탱크(51)의 내부가 진공 상태로 되지 않고 통상적인 압력(대기압)을 유지하도록 필요에 따라 초음파 연료탱크(51)의 내부로 공기를 주입할 필요가 있다.When driving an internal combustion engine (for example, a diesel engine) using the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention, the atomized fuel in the ultrasonic fuel supply device 50 according to the stroke of the combustion process. Is sucked into the cylinder chamber 30, the pressure in the ultrasonic fuel tank 51 becomes a vacuum state (low pressure state), the phenomenon that the wall of the ultrasonic fuel tank 51 is contracted inward. Therefore, even if atomized fuel in the fuel supply device 50 is sucked into the cylinder chamber 30, the inside of the ultrasonic fuel tank 51 does not become a vacuum state and the ultrasonic fuel tank as necessary to maintain a normal pressure (atmospheric pressure). It is necessary to inject air into the interior of 51.
도 6은 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치(50)의 공기 흡입부(57) 의 작동을 나타내는 개념도이다.6 is a conceptual diagram illustrating the operation of the air intake unit 57 of the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention.
도 6에 보이는 바와 같이, 초음파 연료탱크(51)의 벽면(511)에는 소정의 크기를 갖는 공기 흡입구(512)가 형성되어 있다. 공기 흡입부(57)는 공기 흡입구(512)에 슬라이딩 가능하게 삽입되는 핀(571), 핀의 제1말단에 부착된 빨판(572), 및 핀(571)에 끼워져 핀(571)의 제1말단의 반대쪽인 제2말단과 빨판(572) 사이에 위치하는 스프링(탄성 부재, 573)으로 구성된다. 핀(571)의 제2말단은 리벳 머리의 형상으로 형성되어, 제1말단을 통해 스프링(573)을 핀(571)에 끼우고 핀(571)을 공기 흡입구(512)에 끼운 다음에 제1말단과 빨판(572)을 부착하면 스프링(573)이 핀(571)의 제2말단과 빨판(572) 사이에서 빠지지 않고 수축 및 신장이 가능하게 된다.As shown in FIG. 6, an air inlet 512 having a predetermined size is formed on the wall surface 511 of the ultrasonic fuel tank 51. The air intake part 57 is fitted into the pin 571 slidably inserted into the air inlet 512, the sucker 572 attached to the first end of the pin, and the pin 571 so as to fit the first of the pin 571. It is composed of a spring (elastic member) 573 positioned between the second end opposite the end and the sucker 572. The second end of the pin 571 is formed in the shape of a rivet head, through which the spring 573 is inserted into the pin 571 and the pin 571 through the air inlet 512 through the first end. Attaching the distal end and the sucker 572 allows the spring 573 to be contracted and stretched without falling between the second end of the fin 571 and the sucker 572.
이 때, 공기 흡입구(512)의 직경은 스프링(573) 및 핀(571)의 제2말단의 직경보다 작게 설정된다. 또한, 핀(571)이 공기 흡입구(512) 내부에서 자유롭게 왕래하고 핀(571)과 공기 흡입구(512) 사이에 공기가 통할 수 있는 소정의 공간이 형성되도록, 공기 흡입구(512)의 직경은 제2말단을 제외한 핀(571)의 직경보다 크게 설정한다. 따라서, 제1말단을 통해 스프링(573)을 핀(571)에 끼운 상태로 핀(571)을 공기 흡입구(512)에 끼운 다음에, 스프링(573)을 약간 압축시킨 상태에서 핀(571)의 제1말단과 빨판(572)을 부착하면 압축된 스프링(573)의 인장력으로 인해 빨판(572)이 벽면(511) 측으로 당겨져 벽면(511)의 내벽에 밀착하게 된다.At this time, the diameter of the air intake port 512 is set smaller than the diameters of the second ends of the spring 573 and the pin 571. In addition, the diameter of the air intake port 512 is such that the fin 571 freely travels inside the air intake port 512 and a predetermined space is formed between the pin 571 and the air intake port 512. It is set larger than the diameter of the pin 571 except the two ends. Accordingly, the pin 571 is inserted into the air inlet 512 while the spring 573 is inserted into the pin 571 through the first end, and then the pin 571 is slightly compressed. When the first end and the sucker 572 are attached, the sucker 572 is pulled toward the wall surface 511 due to the tensile force of the compressed spring 573, and is in close contact with the inner wall of the wall surface 511.
초음파 연료탱크(51) 내의 압력이 대기압 이상의 통상 압력인(평상 시, 즉 대기압) 상태에서, 공기 흡입부(57)는, 도 6(a)에 보이는 바와 같이, 스프링(573)의 인장력으로 인해 빨판(572)이 벽면(511)의 내벽에 밀착하게 되어 공기 흡입구(512)를 밀폐한다. 따라서, 이 상태에서는 공기 흡입구(512)를 통해 공기가 왕래할 수 없게 된다.In a state where the pressure in the ultrasonic fuel tank 51 is a normal pressure above atmospheric pressure (normally, that is, atmospheric pressure), the air intake portion 57 is caused by the tension of the spring 573, as shown in Fig. 6 (a). The sucker 572 is in close contact with the inner wall of the wall surface 511 to seal the air inlet 512. Therefore, in this state, air cannot come and go through the air intake port 512.
내연기관의 구동으로 인해 초음파 연료 공급 장치(50) 내의 무화된 연료가 실린더실(30)로 흡입되어 초음파 연료탱크(51) 내부의 압력이 진공(저압) 상태로 되면, 도 6(b)에 보이는 바와 같이, 초음파 연료탱크(51)의 벽면(511)이 외부의 압력에 의해 안쪽으로 수축된다.When the atomized fuel in the ultrasonic fuel supply device 50 is sucked into the cylinder chamber 30 due to the drive of the internal combustion engine, and the pressure inside the ultrasonic fuel tank 51 becomes a vacuum (low pressure) state, As can be seen, the wall surface 511 of the ultrasonic fuel tank 51 is contracted inward by external pressure.
이 상태에서 초음파 연료탱크(51) 내부의 압력이 더 낮아져 빨판(572)을 잡아 당기는 힘이 스프링(573)의 탄성력을 초과하면, 도 6(c)에 보이는 바와 같이, 빨판(572)이 안쪽으로 당겨져 공기 흡입구(512)와 핀(571) 사이의 공간을 통해 화살표 방향으로 초음파 연료탱크(51) 내부로 공기가 주입된다. 공기의 주입으로 인해 초음파 연료탱크(51)의 내부 압력이 다시 통상 압력으로 돌아오면 스프링(573)의 탄성력으로 인해 빨판(572)이 벽면(511) 측으로 당겨져 초음파 연료탱크(51)의 벽면(511)의 내벽에 다시 밀착하게 되므로 초음파 연료탱크(51)의 내부로 공기가 더 이상 주입되지 않는다.In this state, when the pressure inside the ultrasonic fuel tank 51 is lowered and the pulling force of the sucker 572 exceeds the elastic force of the spring 573, as shown in FIG. 6 (c), the sucker 572 is inward. The air is injected into the ultrasonic fuel tank 51 in the direction of the arrow through the space between the air inlet 512 and the pin 571. When the internal pressure of the ultrasonic fuel tank 51 is returned to the normal pressure due to the injection of air, the sucker 572 is pulled toward the wall surface 511 due to the elastic force of the spring 573 so that the wall surface 511 of the ultrasonic fuel tank 51 is pulled. Since it is in close contact with the inner wall of the air is no longer injected into the ultrasonic fuel tank (51).
본 명세서의 실시예에서는 탄성력을 제공하기 위한 탄성 부재로 스프링(573)을 사용하였으나, 본 발명은 이에 한정되지 않고, 탄성력을 가진 고무, 실리콘 등의 물질을 탄성 부재로 사용하거나 솔레노이드를 사용하여 탄성 부재의 기능을 할 수도 있다.In the exemplary embodiment of the present specification, the spring 573 is used as an elastic member for providing an elastic force. However, the present invention is not limited thereto, and an elastic material may be used as a elastic member or a solenoid using a material such as rubber or silicone having elastic force. It can also function as a member.
본 명세서의 실시예에서는 벽면(511)을 초음파 연료탱크(51)의 측벽면으로 설명하고 있으나, 본 발명은 이에 한정되지 않고, 초음파 연료탱크(51)의 천정면 또는 바닥면일 수도 있다.In the embodiment of the present specification, the wall surface 511 is described as the side wall surface of the ultrasonic fuel tank 51, but the present invention is not limited thereto, and may be a ceiling surface or a bottom surface of the ultrasonic fuel tank 51.
초음파에 의해 액체를 무화시키는 기술은 가습기나 흡인기 등에 널리 이용되고 있다. 가습기의 경우, 수조의 바닥에 압전세라믹 진동자를 설치하여 여기에 고주파 교류 전압을 인가하면 발생한 초음파 진동 에너지가 수면으로 전달되어 특정 조건 하에서 수면의 일부가 봉기하여 이로부터 미세한 입자가 발생한다.BACKGROUND ART A technique for atomizing a liquid by ultrasonic waves is widely used in humidifiers, aspirators, and the like. In the case of a humidifier, when a piezoceramic vibrator is installed at the bottom of a tank and high frequency AC voltage is applied thereto, ultrasonic vibration energy generated is transferred to the surface, and a part of the surface is raised under specific conditions to generate fine particles therefrom.
초음파를 이용한 무화 장치에 있어서, 진동자의 공진 주파수와 수심(진동자가 잠겨 있는 액체의 깊이)이 무화량에 큰 영향을 미친다. 예를 들어, 동일한 주파수라도 수심에 따라 무화가 발생하기도 하고 발생하지 않기도 한다. 따라서, 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치(50)에서는, 유량 조절 장치(53)를 사용하여 초음파 연료탱크(51) 내의 연료의 깊이(유심)을 소정의 범위 내에서 적정 깊이를 일정하게 유지한다.In the atomization apparatus using ultrasonic waves, the resonant frequency of the vibrator and the water depth (depth of the liquid in which the vibrator is immersed) greatly influence the amount of atomization. For example, even at the same frequency, atomization may or may not occur depending on depth. Accordingly, in the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention, the flow depth of the fuel in the ultrasonic fuel tank 51 is adjusted within a predetermined range by using the flow regulating device 53. Keep the depth constant.
압전 진동자는 압전세라믹 판의 양면에 금속 전극을 형성한 소자로, 구동회로로부터 고주파의 전압을 인가하면 초음파 진동자로 기능한다. 이로 인해 발생하는 진동에너지는, 유면에 집중해서 연료 기둥을 형성하여 표면장력이 크게 저하된 연료 기둥의 선단부로부터 연료의 미립자를 발산하게 된다. 이 경우에 초음파 진동자의 바로 위 수직 방향으로 연료 기둥이 형성되고 방출된 미립자는 형성된 연료 기둥의 바로 위 수직 방향에 밀집되어 무화된 연료의 고밀도 영역을 형성한다 (도 7 참조). 따라서, 초음파 연료탱크(51)에 연결되는 출력 파이프(56)의 말단 부분을 초음파 연료탱크(51) 내부의 무화된 연료의 고밀도 영역 내에 위치시켜서 무화된 연료의 공급을 더 효율적으로 할 수 있다.A piezoelectric vibrator is a device in which metal electrodes are formed on both surfaces of a piezoelectric ceramic plate, and functions as an ultrasonic vibrator when a high frequency voltage is applied from a driving circuit. As a result, the generated vibration energy concentrates on the oil surface to form the fuel column, and the fine particles of the fuel are diverted from the tip of the fuel column whose surface tension is greatly reduced. In this case, the fuel pillar is formed in the vertical direction immediately above the ultrasonic vibrator, and the discharged particles are concentrated in the vertical direction directly above the formed fuel pillar to form a high density region of the atomized fuel (see FIG. 7). Therefore, the distal end portion of the output pipe 56 connected to the ultrasonic fuel tank 51 can be located in the high density region of the atomized fuel inside the ultrasonic fuel tank 51 so that the supply of atomized fuel can be made more efficient.
도 7은 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치(50)의 출력 파이프 연장부를 나타내는 개념도이다.7 is a conceptual diagram illustrating an output pipe extension of the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention.
도 7(a)에 보이는 바와 같이, 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치(50)의 출력 파이프(56)는 초음파 연료탱크(51)의 내부로 연장된 출력 파이프 연장부(561)를 포함한다. 출력 파이프 연장부(561)의 말단에는 개구부(562)가 형성되어 개구부(562)가 무화된 연료의 고밀도 영역 내(예를 들어, 중심부)에 위치하도록 출력 파이프 연장부(561)의 길이를 설정한다.As shown in FIG. 7A, the output pipe 56 of the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention may include an output pipe extension extending into the ultrasonic fuel tank 51. 561). An opening 562 is formed at the end of the output pipe extension 561 to set the length of the output pipe extension 561 such that the opening 562 is located in the high density region (eg, the center) of the atomized fuel. do.
도 7(b)에서는, 출력 파이프 연장부(561)의 말단 부분이 나팔 모양으로 벌어진 깔때기 모양의 개구부(564)를 보이고 있다. 이러한 구조를 취함으로써, 무화된 연료의 고밀도 영역(563) 내에서도 출력 파이프(56)의 흡입 부분의 면적을 넓힘으로써 보다 효율적으로 실린더실(30)로 무화된 연료를 공급할 수 있다.In FIG. 7B, a funnel-shaped opening 564 is shown in which the distal end of the output pipe extension 561 is flared. By taking this structure, the atomized fuel can be supplied to the cylinder chamber 30 more efficiently by increasing the area of the suction portion of the output pipe 56 even in the high density region 563 of the atomized fuel.
실제로 초음파 연료 공급 장치(50)를 제작하여 자동차의 디젤엔진에 적용한 결과, 일상 생활에서 사용하는 회전수 구간(약 3000 rpm 이하) 또는 이 회전수 구간에서 정속 주행 시에 초음파 진동자를 통해 무화시킨 연료만으로 엔진을 구동할 수 있음을 확인하였다.In fact, the ultrasonic fuel supply device 50 was manufactured and applied to a diesel engine of an automobile. As a result, the fuel atomized by the ultrasonic vibrator during constant speed driving at a rotational speed section (about 3000 rpm or less) used in daily life or at this rotational speed section It was confirmed that only the engine can be driven.
먼저, 폭, 높이, 깊이가 각각 14 cm, 18 cm, 9 cm인 플라스틱 용기를 사용하여 초음파 연료탱크(51)를 제작하였다. 초음파 진동자(54)로는, 시간 당 약 200 ml의 무화량과 약 3~4 mm의 입자 크기를 갖는 TDK 제품의 가습기용 진동자와 컨트롤러를 사용하였다. 유량 조절 장치(53)로는 도 3에 보이는 구조에서 밸브 컨트롤러를 제외하고 밸브만으로 구성하여 밸브의 개방도를 약 1 mm~2 mm로 고정하여 용기 내의 바닥에서 유면까지의 높이(유위)가 약 20 mm 정도로 일정하게 유지되도록 하였다. 초음파 진동자는 총 4개를 사용하여 플라스틱 용기의 바닥에 설치하고, 필요에 따라 가동 개수를 조절할 수 있도록 하였다.First, an ultrasonic fuel tank 51 was manufactured using plastic containers having widths, heights, and depths of 14 cm, 18 cm, and 9 cm, respectively. As the ultrasonic vibrator 54, a humidifier vibrator and controller of TDK product having an atomization amount of about 200 ml per hour and a particle size of about 3 to 4 mm were used. In the flow control device 53, the valve shown in FIG. 3 is formed of only the valve except the valve controller, and the valve opening is fixed at about 1 mm to 2 mm so that the height (flow level) from the bottom to the oil surface in the container is about 20. It was kept constant at about mm. A total of four ultrasonic vibrators were installed on the bottom of the plastic container, and the number of movable parts was adjusted as needed.
도 8은 위와 같이 제작한 초음파 연료 공급 장치(50)의 실제 사진이다.8 is an actual picture of the ultrasonic fuel supply device 50 manufactured as described above.
제작한 초음파 연료 공급 장치(50)를 93년형 현대 갤로퍼의 엔진에 적용하여 엔진 구동 시험을 실시하였다. 갤로퍼는 2.5리터(배기량 2,476cc) 디젤엔진을 장착한 SUV로, 수동 5단의 변속기의 4륜 구동 차량이다. 엔진 형식은 D4BX로 디젤을 연료로 사용하여 최고 출력 73/4,200 ps/rpm, 최대 토크 14,9/2,500 kg*m/rpm, 연비 17.3 km/l가 제원 상의 성능이다.The produced ultrasonic fuel supply device 50 was applied to an engine of a 1993 Hyundai Galloper, and an engine driving test was conducted. The Galloper is an SUV with a 2.5-litre (2,476cc exhaust) diesel engine, a four-wheel drive vehicle with a five-speed manual transmission. The engine type is D4BX with diesel as fuel, with peak power of 73 / 4,200 ps / rpm, maximum torque of 14,9 / 2,500 kg * m / rpm and fuel economy of 17.3 km / l.
갤로퍼의 연료펌프와 인젝션펌프를 연결하는 연료 공급 파이프를 절단해서 연료펌프 측의 파이프를 제작한 초음파 연료 공급 장치(50)의 입력 파이프(52)에 연결하고, 인젝션펌프 측의 파이프를 출력 파이프(56)에 연결한 후, 초음파 연료탱크(51) 내에 연료를 주입하여 유면의 높이가 약 25 mm가 되도록 한 후, 초음파 진동자 컨트롤러(55)를 통해 초음파 진동자(54)를 진동시켜 초음파 연료탱크(51)내의 무화를 진행시킨 다음에 엔진의 시동을 걸어 액셀러레이터를 조작하여 엔진의 회전수를 다양하게 변경하였다.The fuel supply pipe connecting the fuel pump and the injection pump of the galloper is cut and connected to the input pipe 52 of the ultrasonic fuel supply device 50, in which the pipe on the fuel pump side is manufactured, and the pipe on the injection pump side is connected to the output pipe ( 56, the fuel is injected into the ultrasonic fuel tank 51 so that the oil level is about 25 mm, and the ultrasonic vibrator 54 is vibrated through the ultrasonic vibrator controller 55 to make the ultrasonic fuel tank ( After the atomization in 51) was started, the engine was started and the accelerator was operated to change the engine speed in various ways.
실험 결과, 두개의 초음파 진동자를 사용하여 시간 당 약 400 ml 미만의 연료를 무화시켜, 주 연료탱크(10)으로부터 연료펌프(20)를 통해 직접 액체 상태로 연료분사장치(40)로 공급되는 제1 연료 공급 계통을 사용하지 않고 초음파 연료 공급 장치(50)에 의해 무화된 상태로 연료분사장치(40)로 공급되는 제2 연료 공급 계통만을 사용하여 엔진 회전수를 3,000 rpm 이내에서 임의로 변경하면서 약 1시간 동안 엔진을 구동할 수 있었다. 회전수가 3,000 rpm을 넘도록 액셀러레이터를 제어하면 엔진이 비정상적으로 작동하였지만, 3,000 rpm 미만의 회전수 구간에서는 아무런 문제 없이 엔진이 작동함을 확인하였다.As a result of the experiment, two ultrasonic vibrators were used to atomize less than about 400 ml of fuel per hour, and the fuel supplied to the fuel injection device 40 was directly supplied from the main fuel tank 10 to the fuel injection device 40 through the fuel pump 20. 1 Without using a fuel supply system, using only the second fuel supply system supplied to the fuel injection device 40 in an atomized state by the ultrasonic fuel supply device 50, the engine speed is arbitrarily changed within 3,000 rpm. The engine could run for one hour. When the accelerator was controlled to exceed 3,000 rpm, the engine operated abnormally, but it was confirmed that the engine operated without any problem in the RPM section below 3,000 rpm.
엔진 시동 시에도 정상적으로 엔진을 정지시킨 상태에서는 제1 연료 공급 계통을 사용하지 않고 제2 연료 공급 계통만을 사용하여 무리 없이 시동을 걸 수 있었다. 하지만, 초음파 연료 공급 계통만을 사용하여 구동 시에 고회전 영역에서 엔진이 비정상적으로 정지하면 초음파 연료 공급 계통만을 사용하여 시동을 거는데 어려움이 있었다. 이는, 엔진이 정상적으로 정지한 경우에는 연료 분사 계통 내에 소정 량의 연료가 남아 있지만 엔진이 비정상적으로 정지하는 경우에는 시동을 위한 연료 밀도가 부족한 것이 이유라고 추측할 수 있다.Even when starting the engine, when the engine was normally stopped, it was possible to start the engine using only the second fuel supply system without using the first fuel supply system. However, when the engine is abnormally stopped in the high rotational region when driven using only the ultrasonic fuel supply system, it is difficult to start using only the ultrasonic fuel supply system. This may be the reason that a predetermined amount of fuel remains in the fuel injection system when the engine stops normally, but the fuel density for starting is insufficient when the engine stops abnormally.
따라서, 엔진 시동 시에는 제2 연료 공급 계통과 제1 연료 공급 계통을 함께 사용하면 이러한 문제를 해결 할 수 있다. 이를 위해 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치(50)를 사용한 내연기관에는, 도 1에 보이는 바와 같이, 연료펌프(20)와 연료분사장치(40) 사이에 위치하여 연료펌프(20)로부터의 연료 공급을 개폐하기 위한 밸브(60), 및 밸브(60)의 개폐를 제어하기 위한 밸브 컨트롤러(70)가 구비되어 있다.Therefore, when the engine is started, the use of the second fuel supply system and the first fuel supply system together can solve this problem. To this end, in the internal combustion engine using the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention, as shown in FIG. 1, the fuel pump is located between the fuel pump 20 and the fuel injection device 40. A valve 60 for opening and closing the fuel supply from the 20 and a valve controller 70 for controlling the opening and closing of the valve 60 are provided.
실험은 인젝션펌프를 사용하는 형식의 디젤엔진에 대해 행하였지만, 최근의 고압펌프를 사용하는 디젤엔진의 경우에는 무화된(기체 상태의) 연료를 공급함으로 인한 압력 저하를 보상해야 할 필요가 있다. 즉, 고압펌프의 컨트롤러를 통해 기체 상태의 연료 공급으로 인한 압력 차이를 보상하도록 고압펌프의 구동을 제어할 필요가 있다.Experiments were conducted on diesel engines using injection pumps, but for diesel engines using modern high pressure pumps, it is necessary to compensate for the pressure drop due to the supply of atomized (gas) fuel. That is, it is necessary to control the driving of the high pressure pump to compensate for the pressure difference due to the gaseous fuel supply through the controller of the high pressure pump.
도 9는 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치(50)를 사용한 내연기관의 각 연료 공급 계통의 작동 시이퀀스의 일례를 나타내는 그래프이다.9 is a graph showing an example of an operating sequence of each fuel supply system of the internal combustion engine using the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention.
도 9에 보이는 바와 같이, 엔진 시동 시에는 제1 연료 공급 계통의 개방도와 제2 연료 공급 계통의 개방도의 비율(%)은 100:100이며, 소정 시간 t1이 경과할 때까지 이 비율을 유지한다. 소정 시간 t1은 약 수십 초에서 수 분의 범위 내에서 임의로 설정할 수 있다. 이후 주행을 시작해서 일상적으로 사용하는 엔진 회전수 구간(예를 들어, 약 700 rpm~3,000 rpm)에서는 밸브 컨트롤러(70)가 밸브(60)를 닫아 제1 연료 공급 계통의 개방도와 제2 연료 공급 계통의 개방도의 비율(%)을 0:100으로 설정함으로써 초음파 연료 공급 장치로부터 공급되는 무화된 연료만으로 엔진을 구동한다. 주행 중에 약 3,000 rpm 이상의 고회전 구간까지 엔진의 회전수를 높이는 경우 (예를 들어, 급가속, 경사면 등판, 또는 엔진 회전수가 3,000 rpm을 초과하는 고속 주행 시 등), 밸브 컨트롤러(70)가 밸브(60)를 열어 제1 연료 공급 계통의 개방도와 제2 연료 공급 계통의 개방도의 비율(%)을 100:100 또는 x:100 (0<x<100)으로 설정하여 실린더실(30)로 공급되는 연료의 밀도 저하로 인한 엔진의 비정상적인 동작을 방지한다.As shown in FIG. 9, the ratio (%) of the opening degree of a 1st fuel supply system and the opening degree of a 2nd fuel supply system at the time of engine start is 100: 100, and this ratio is maintained until predetermined time t1 passes. do. The predetermined time t1 can be arbitrarily set within a range of about several tens of seconds to several minutes. Afterwards, in the engine speed range (for example, about 700 rpm to 3,000 rpm) that starts to be used everyday, the valve controller 70 closes the valve 60 to open the first fuel supply system and supply the second fuel. By setting the percentage of opening of the system to 0: 100, the engine is driven only with atomized fuel supplied from the ultrasonic fuel supply device. When the engine speed is increased to a high rotational section of about 3,000 rpm or more while driving (for example, during a rapid acceleration, a slope plate, or at a high speed in which the engine speed exceeds 3,000 rpm, etc.), the valve controller 70 generates a valve ( 60) to open the first fuel supply system to the cylinder chamber 30 by setting the ratio (%) of the opening of the second fuel supply system to 100: 100 or x: 100 (0 <x <100). This prevents abnormal operation of the engine due to the reduced density of fuel.
도 9에서는 엔진 시동 시에 제1 연료 공급 계통의 개방도와 제2 연료 공급 계통의 개방도의 비율(%)을 100:100으로 설정한 예를 보이고 있지만, 이는 어디까지나 하나의 예를 보일 뿐, 엔진 시동 시의 문제가 없는 한, 이 비율은 임의로 설정할 수 있다. 예를 들어, 초음파 진동자 컨트롤러(55)에 의한 초음파 진동자(54)의 구동을 제어하여 100:x (0*x*100)의 비율을 구현할 수 있다.9 shows an example in which the ratio (%) between the opening of the first fuel supply system and the opening of the second fuel supply system is set to 100: 100 when the engine is started, but this is merely an example. As long as there is no problem in starting the engine, this ratio can be set arbitrarily. For example, a ratio of 100: x (0 * x * 100) may be realized by controlling the driving of the ultrasonic vibrator 54 by the ultrasonic vibrator controller 55.
도 10은 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치(50)를 사용한 내연기관의 각 연료 공급 계통의 작동 시이퀀스의 또 다른 일례를 나타내는 그래프이다. 도 10은 엔진 회전수가 변화할 때 이에 따른 주 연료 공급 계통과 초음파 연료 공급 계통의 개방도 변화를 보여준다.10 is a graph showing another example of an operation sequence of each fuel supply system of the internal combustion engine using the ultrasonic fuel supply device 50 according to at least one embodiment of the present invention. Figure 10 shows the change in the opening degree of the main fuel supply system and the ultrasonic fuel supply system according to the change in the engine speed.
엔진의 회전수가 도 10(a)와 같이 변화할 때, 주 연료 공급 계통의 개방도는 도 10(b)와 같이 변화한다. 즉, 엔진의 회전수가 약 3,000 rpm 이하인 일상 시에 주로 사용하는 회전수 구간에서는 밸브(60)를 닫아 0%의 개방도를 유지하고, 엔진의 회전수가 약 3,000 rpm 이상인 고회전 구간(예를 들어, 급가속, 경사면 등판, 또는 회전수가 3,000 rpm을 초과하는 고속 주행 시 등)에서는 밸브(60)를 열어 100%의 개방도로 유지하거나 또는 0%에서 100% 사이의 임의의 개방도로 조절하면서 사용할 수 있다.When the engine speed changes as shown in FIG. 10 (a), the opening degree of the main fuel supply system changes as shown in FIG. 10 (b). That is, in the rotational speed section that is mainly used in daily life when the engine speed is about 3,000 rpm or less, the valve 60 is closed to maintain an opening degree of 0%, and the high rotational speed section at which the engine speed is about 3,000 rpm or more (for example, In case of rapid acceleration, slope climbing, or high speed driving with more than 3,000 rpm, the valve 60 can be opened and maintained at 100% opening or adjusted to any opening between 0% and 100%. .
초음파 연료 공급 계통의 개방도는, 도 10(c)에 보이는 바와 같이, 상시 100%를 유지한다. 초음파 연료 공급 계통을 상시 100%로 가동하더라도 무화 공간(514) 내의 무화된 연료가 다시 액체로 환원되므로 무화된 액체가 무제한으로 증가하지는 않는다. 이렇게 함으로써 일상생활에서 주로 사용하는 회전수 구간에서 초음파 연료 공급 장치로부터 공급되는 무화된 연료를 주 연료 공급 계통으로 사용하거나 무화된 연료만으로 엔진을 구동함으로써 획기적으로 연비를 상승시키고 유해 물질 배출을 감소시킬 수 있다.The opening degree of the ultrasonic fuel supply system is always maintained at 100%, as shown in FIG. Even if the ultrasonic fuel supply system is always operated at 100%, the atomized liquid does not increase indefinitely because the atomized fuel in the atomization space 514 is reduced back to the liquid. This will dramatically increase fuel economy and reduce hazardous emissions by using atomized fuel from the ultrasonic fuel supply system as the main fuel supply system or by running the engine with only atomized fuel in the rotational speed range that is used in daily life. Can be.
본 발명의 최소한 하나의 실시예에서, 초음파 연료 공급 장치(50)로부터 공급되는 무화된 연료를 주 연료 공급 계통으로 사용한다는 것은 연료펌프(20)를 통해 공급되는 연료의 공급(제1 연료 공급 계통) 비율이 총 연료 공급의 49% 이하이고 초음파 연료 공급 장치(50)를 통해 무화시킨 연료의 공급(제2 연료 공급 계통) 비율이 총 연료 공급의 51% 이상인 것을 의미한다.In at least one embodiment of the present invention, using the atomized fuel supplied from the ultrasonic fuel supply device 50 as the main fuel supply system is to supply the fuel supplied through the fuel pump 20 (the first fuel supply system). ) Ratio is 49% or less of the total fuel supply, and the ratio of the supply (second fuel supply system) of the atomized fuel through the ultrasonic fuel supply device 50 is 51% or more of the total fuel supply.
본 발명의 또 다른 실시예에서, 초음파 연료 공급 장치(50)로부터 공급되는 무화된 연료를 주 연료 공급 계통으로 사용한다는 것은 연료펌프(20)를 통해 공급되는 연료의 공급(제1 연료 공급 계통) 비율이 총 연료 공급의 19% 이하이고 초음파 연료 공급 장치(50)를 통해 무화시킨 연료의 공급(제2 연료 공급 계통) 비율이 총 연료 공급의 81% 이상인 것을 의미한다.In another embodiment of the present invention, using the atomized fuel supplied from the ultrasonic fuel supply device 50 as the main fuel supply system is the supply of fuel supplied through the fuel pump 20 (first fuel supply system) It means that the ratio is 19% or less of the total fuel supply and the ratio of the supply of fuel (second fuel supply system) atomized through the ultrasonic fuel supply device 50 is 81% or more of the total fuel supply.
본 발명의 또 다른 실시예에서, 초음파 연료 공급 장치(50)로부터 공급되는 무화된 연료만으로 엔진을 구동한다는 것은 연료펌프(20)를 통해 공급되는 연료의 공급(제1 연료 공급 계통)을 차단하여(0%) 총 연료 공급의 100%를 초음파 연료 공급 장치(50)를 통해 무화시킨 연료(제2 연료 공급 계통)만으로 공급하는 것을 의미한다.In another embodiment of the present invention, driving the engine with only atomized fuel supplied from the ultrasonic fuel supply device 50 cuts off the supply of fuel supplied through the fuel pump 20 (first fuel supply system). (0%) means supplying only 100% of the total fuel supply to the atomized fuel (second fuel supply system) through the ultrasonic fuel supply device 50.
본 명세서의 실시예에서는 본 발명의 최소한 하나의 실시예에 따르면, 초음파 연료 공급 장치 및 이를 사용한 내연기관을 디젤엔진을 예로 들어 설명하였지만, 본 발명은 이에 한정되지 않고, 예를 들어, 등유, 경유, 또는 중유를 사용한 모든 내연기관 및 연소장치에 적용할 수 있다. 특정 시동 기구를 갖는 내연기관이나 연소장치의 경우에는 시동 시에도 제1 연료 공급 계통을 사용하지 않고 제2 연료 공급 계통만 사용할 수도 있다.In the embodiment of the present disclosure, according to at least one embodiment of the present invention, the ultrasonic fuel supply device and the internal combustion engine using the same have been described using a diesel engine as an example, but the present invention is not limited thereto. For example, kerosene, diesel Applicable to all internal combustion engines and combustion systems using heavy oil or heavy oil. In the case of an internal combustion engine or a combustion apparatus having a specific starting mechanism, only the second fuel supply system may be used without starting the first fuel supply system.
또한, 본 명세서의 실시예에서는 엔진 회전수의 고회전 구간을 약 3,000 rpm 이상으로 설명하였으나, 이 값은 엔진의 종류 및 사양에 따라 달라질 수 있음을 본 발명에 따른 최소한 하나의 실시예가 속하는 기술 분야에서 통상의 지식을 가진 자라면 이해할 수 있을 것이다.In addition, in the embodiment of the present specification, the high-speed section of the engine speed has been described as about 3,000 rpm or more, but this value may vary depending on the type and specification of the engine in the technical field to which at least one embodiment according to the present invention belongs. Those of ordinary skill will understand.
또한, 각종 밸브 및 초음파 진동자를 제어하기 위한 각종 컨트롤러는 독립적으로 구비되어 동작하거나 엔진 제어 장치 (Engine Control Unit (ECU) 또는 Engine Control Module (ECM))와 같은 전자 제어 장치에 통합되어 동작할 수 있다. 어느 경우라도 각종 컨트롤러가 독립적으로 동작하거나 ECU 또는 ECM 등의 제어 하에 동작할 수 있다.In addition, various controllers for controlling various valves and ultrasonic vibrators may be provided independently or may be integrated and operated in an electronic control device such as an engine control unit (ECU) or an engine control module (ECM). . In either case, the various controllers may operate independently or under the control of an ECU or an ECM.
도 11은 본 발명의 최소한 하나의 실시예에 따른 연소장치의 구성을 나타내는 블록도이다.11 is a block diagram showing a configuration of a combustion apparatus according to at least one embodiment of the present invention.
도 11에 보이는 바와 같이, 본 발명의 최소한 하나의 실시예에 따른 연소장치는 연료를 저장하기 위한 주 연료탱크(1110), 주 연료탱크(1110)로부터 공급되는 연료를 연소실(1130)로 공급하기 위한 연료분사장치(1140), 연료를 무화시켜 무화된 상태로 연료를 공급하는 초음파 연료 공급 장치(1150), 주 연료탱크(1110)와 연료분사장치(1140) 사이에 위치하여 주 연료탱크(1110)로부터의 연료 공급을 개폐하기 위한 밸브(1160), 및 밸브(1160)의 개폐를 제어하기 위한 밸브 컨트롤러(1170)로 구성된다.As shown in FIG. 11, a combustion apparatus according to at least one embodiment of the present invention supplies a fuel supplied from a main fuel tank 1110 and a main fuel tank 1110 to store fuel to the combustion chamber 1130. Fuel injection device 1140, an ultrasonic fuel supply device 1150 for atomizing the fuel and atomizing the fuel, and is located between the main fuel tank 1110 and the fuel injection device 1140 and the main fuel tank 1110 A valve 1160 for opening and closing the fuel supply from the valve, and a valve controller 1170 for controlling the opening and closing of the valve 1160.
주 연료탱크(1110)로부터 연소실(1130)까지 또는 초음파 연료 공급 장치(1150)로부터 연소실(1130)까지 연료를 보내기 위한 펌프 또는 송풍기는 필요에 따라 적절한 위치에 설치될 수 있으며, 이는 본 발명에 따른 최소한 하나의 실시예가 속하는 기술 분야에서 통상의 지식을 가진 자라면 본 실시예의 본질적인 특성에서 벗어나지 않는 범위에서 다양한 수정 및 변형이 가능할 것이므로 도시하지 않고 이에 대한 설명도 생략한다.A pump or blower for sending fuel from the main fuel tank 1110 to the combustion chamber 1130 or from the ultrasonic fuel supply device 1150 to the combustion chamber 1130 may be installed in an appropriate position as needed, which is in accordance with the present invention. As those skilled in the art to which at least one embodiment belongs, various modifications and changes may be made without departing from the essential characteristics of the present embodiment, and thus descriptions thereof will be omitted.
내연기관과 마찬가지로, 연소장치에 있어서도, 주 연료탱크(1110)에 저장된 연료는, 직접 액체 상태로 연료분사장치(1140)로 공급되는 제1 연료 공급 계통과 초음파 연료 공급 장치(1150)에 의해 무화된 상태로 연료분사장치(1140)로 공급되는 제2 연료 공급 계통을 통해 실린더실(1130)로 공급된다.Similar to the internal combustion engine, in the combustion apparatus, the fuel stored in the main fuel tank 1110 is atomized by the first fuel supply system and the ultrasonic fuel supply apparatus 1150 supplied directly to the fuel injection apparatus 1140 in a liquid state. Is supplied to the cylinder chamber 1130 through the second fuel supply system which is supplied to the fuel injection device 1140.
도 12는 본 발명의 최소한 하나의 실시예에 따른 초음파 연료 공급 장치(1150)의 구조를 나타내는 개념도이다.12 is a conceptual diagram illustrating a structure of an ultrasonic fuel supply device 1150 according to at least one embodiment of the present invention.
도 12에 도시된 초음파 연료 공급 장치(1150)과 도 2에 도시된 초음파 연료 공급 장치(50)의 다른 점은, 연소장치의 경우 초음파 연료탱크(51) 내부로 공기를 주입하기 위한 공기 흡입부(57)가 필요하지 않다는 점이다. 공기 흡입부(57)를 제외하면 초음파 연료 공급 장치(1150)은 초음파 연료 공급 장치(50)과 동일하다고 볼 수 있으며, 이에 대한 자세한 설명은 공기 흡입부(57)를 제외한 초음파 연료 공급 장치(50)의 설명을 참조하기 바란다.The difference between the ultrasonic fuel supply device 1150 shown in FIG. 12 and the ultrasonic fuel supply device 50 shown in FIG. 2 is that an air inlet for injecting air into the ultrasonic fuel tank 51 in the case of a combustion device. (57) is not necessary. Except for the air inlet 57, the ultrasonic fuel supply device 1150 may be regarded as the same as the ultrasonic fuel supply device 50. For a detailed description thereof, the ultrasonic fuel supply device 50 except for the air inlet 57 is described. See the description of).
연소장치용 초음파 연료 공급 장치(1150)는 공기 흡입부(57)를 더 포함할 수도 있다. 내연기관의 경우 실린더 작용으로 인한 진공 상태로 인해 공기 흡입부(57)가 필요하지만 연소기관의 경우 연소로 인한 내부 압력의 저하 등이 발생할 우려가 있다면 공기 흡입부(57)를 구비하는 것이 좋다. 하지만, 통상적인 연소장치에 있어서는 공기 흡입부(57)가 없어도 무방하다.The ultrasonic fuel supply device 1150 for the combustion device may further include an air suction unit 57. In the case of the internal combustion engine, the air intake unit 57 is required due to the vacuum due to the cylinder action, but in the case of the combustion engine, the air intake unit 57 may be provided if there is a concern that a decrease in internal pressure due to combustion may occur. However, in the conventional combustion apparatus, there is no need for the air intake unit 57.
내연기관과는 달리, 연소장치의 경우 시동 시부터 정상 운전 상태까지 초음파 연료 공급 장치로부터 공급되는 무화된 연료를 주 연료 공급 계통으로 사용하거나 무화된 연료만으로 장치를 운전함으로써 획기적으로 연소 효율을 상승시키고 유해 물질 배출을 감소시킬 수 있다.Unlike the internal combustion engine, the combustion device dramatically improves combustion efficiency by using atomized fuel supplied from the ultrasonic fuel supply unit as a main fuel supply system or operating the device using only atomized fuel from start-up to normal operation. It can reduce the emission of harmful substances.
본 발명의 최소한 하나의 실시예에서, 초음파 연료 공급 장치(1150)로부터 공급되는 무화된 연료를 주 연료 공급 계통으로 사용한다는 것은 주 연료 탱크(1110)로부터 공급되는 연료의 공급(제1 연료 공급 계통) 비율이 총 연료 공급의 49% 이하이고 초음파 연료 공급 장치(1150)를 통해 무화시킨 연료의 공급(제2 연료 공급 계통) 비율이 총 연료 공급의 51% 이상인 것을 의미한다.In at least one embodiment of the present invention, using the atomized fuel supplied from the ultrasonic fuel supply device 1150 as the main fuel supply system may include supplying the fuel supplied from the main fuel tank 1110 (first fuel supply system). ) Ratio is 49% or less of the total fuel supply, and the ratio of the supply (second fuel supply system) of the atomized fuel through the ultrasonic fuel supply device 1150 is 51% or more of the total fuel supply.
본 발명의 또 다른 실시예에서, 초음파 연료 공급 장치(1150)로부터 공급되는 무화된 연료를 주 연료 공급 계통으로 사용한다는 것은 주 연료 탱크(1110)로부터 공급되는 연료의 공급(제1 연료 공급 계통) 비율이 총 연료 공급의 19% 이하이고 초음파 연료 공급 장치(1150)를 통해 무화시킨 연료의 공급(제2 연료 공급 계통) 비율이 총 연료 공급의 81% 이상인 것을 의미한다.In another embodiment of the present invention, using the atomized fuel supplied from the ultrasonic fuel supply device 1150 as the main fuel supply system is to supply the fuel supplied from the main fuel tank 1110 (first fuel supply system). This means that the ratio is 19% or less of the total fuel supply and the ratio of the supply of fuel (second fuel supply system) atomized through the ultrasonic fuel supply device 1150 is 81% or more of the total fuel supply.
본 발명의 또 다른 실시예에서, 초음파 연료 공급 장치(1150)로부터 공급되는 무화된 연료만으로 연소장치를 운전한다는 것은 주 연료 탱크(1110)로부터 공급되는 연료의 공급(제1 연료 공급 계통)을 차단하여(0%) 총 연료 공급의 100%를 초음파 연료 공급 장치(1150)를 통해 무화시킨 연료(제2 연료 공급 계통)만으로 공급하는 것을 의미한다.In another embodiment of the present invention, operating the combustion device only with atomized fuel supplied from the ultrasonic fuel supply device 1150 blocks supply of fuel (first fuel supply system) supplied from the main fuel tank 1110. (0%) to supply only 100% of the total fuel supply to the atomized fuel (second fuel supply system) through the ultrasonic fuel supply device 1150.
본 발명의 최소한 하나의 실시예에서, 연소장치는, 정상 운전 시에 제2 연료 공급 계통을 통해 운전 중에 초음파 연료 공급 장치(1150)의 고장으로 인해 무화된 연료가 제대로 공급되지 않을 때 밸브 컨트롤러(1170)를 통해 밸브(1160)를 개방하여 주 연료 탱크(1110)로부터 연료가 공급되도록 하기 위한 안전장치(미 도시)를 더 포함한다.In at least one embodiment of the present invention, the combustion device may be configured to include a valve controller (a) when the atomized fuel is not properly supplied due to a failure of the ultrasonic fuel supply device 1150 during operation through the second fuel supply system in normal operation. And a safety device (not shown) for opening the valve 1160 through 1170 to allow fuel to be supplied from the main fuel tank 1110.
본 발명의 최소한 하나의 실시예에서, 연소장치는, 초음파 연료 공급 장치(1150)를 복수 개 구비하여, 고장 시에 초음파 연료 공급 장치(1150)를 전환 가능한 전환장치(미 도시)를 더 포함한다.In at least one embodiment of the present invention, the combustion apparatus further includes a switching device (not shown) including a plurality of ultrasonic fuel supply devices 1150 and capable of switching the ultrasonic fuel supply device 1150 in the event of a failure. .
이상에서 설명한 바와 같이, 본 발명의 최소한 하나의 실시예에 따르면, 초음파 진동자를 사용해서 연료를 무화시켜, 무화시킨 연료를 주 연료 공급 계통으로 사용하거나 초음파 진동자를 통해 무화시킨 연료만으로 내연기관 및 연소장치를 구동할 수 있는 초음파 연료 공급 장치를 제공할 수 있다.As described above, according to at least one embodiment of the present invention, the internal combustion engine and the combustion using only the fuel atomized by using the ultrasonic vibrator and atomized fuel as the main fuel supply system or by atomizing the fuel through the ultrasonic vibrator An ultrasonic fuel supply device capable of driving the device can be provided.
또한, 본 발명의 최소한 하나의 실시예에 따르면, 위와 같은 초음파 연료 공급 장치를 구비하여, 내연기관 및 연소장치를 제공함으로써 획기적으로 연료 효율을 높이고 이에 따라 각종 유해 물질 배출량을 감소시킬 수 있다.In addition, according to at least one embodiment of the present invention, by providing an ultrasonic fuel supply device as described above, by providing an internal combustion engine and a combustion device, it is possible to significantly increase fuel efficiency and thereby reduce various emissions of harmful substances.
이상의 설명은 본 발명에 따른 최소한 하나의 실시예의 기술 사상을 예시적으로 설명한 것에 불과한 것으로서, 본 발명에 따른 최소한 하나의 실시예가 속하는 기술 분야에서 통상의 지식을 가진 자라면 본 실시예의 본질적인 특성에서 벗어나지 않는 범위에서 다양한 수정 및 변형이 가능할 것이다. 따라서, 본 발명에 따른 실시예들은 본 실시예의 기술 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시예에 의하여 본 실시예의 기술 사상의 범위가 한정되는 것은 아니다. 본 발명에 따른 최소한 하나의 실시예의 보호 범위는 아래의 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술 사상은 본 발명에 따른 최소한 하나의 실시예의 권리범위에 포함되는 것으로 해석되어야 할 것이다.The above description is merely illustrative of the technical spirit of at least one embodiment according to the present invention, and those skilled in the art to which at least one embodiment of the present invention belongs will not depart from the essential characteristics of the present embodiment. Many modifications and variations are possible without departing from the scope of the invention. Accordingly, the embodiments according to the present invention are not intended to limit the technical idea of the present embodiment but to describe the present invention, and the scope of the technical idea of the present embodiment is not limited by these embodiments. The protection scope of at least one embodiment according to the present invention should be interpreted by the following claims, and all technical ideas within the scope equivalent thereto should be interpreted as being included in the scope of rights of at least one embodiment according to the present invention. will be.

Claims (22)

  1. 연료 저장 공간 및 무화 공간을 포함하는 초음파 연료탱크;An ultrasonic fuel tank including a fuel storage space and an atomization space;
    외부의 주 연료탱크로부터 상기 초음파 연료탱크로 연료를 공급하기 위한 입력 파이프;An input pipe for supplying fuel from an external main fuel tank to the ultrasonic fuel tank;
    상기 입력 파이프와 상기 초음파 연료탱크 사이에 설치되어 상기 연료 저장 공간의 연료 저장량을 일정하게 유지시키도록 구성된 유량 조절 장치;A flow rate adjusting device installed between the input pipe and the ultrasonic fuel tank and configured to maintain a constant fuel storage amount of the fuel storage space;
    상기 초음파 연료 탱크의 하부에 설치되어 상기 연료 저장 공간에 저장된 연료를 무화시키기 위한 최소한 하나의 초음파 진동자;At least one ultrasonic vibrator installed under the ultrasonic fuel tank to atomize the fuel stored in the fuel storage space;
    상기 초음파 진동자를 구동하기 위한 초음파 진동자 컨트롤러;An ultrasonic vibrator controller for driving the ultrasonic vibrator;
    상기 초음파 진동자에 의해 무화된 상기 연료를 연료분사장치로 공급하기 위한 출력 파이프; 및An output pipe for supplying the fuel atomized by the ultrasonic vibrator to a fuel injection device; And
    상기 출력 파이프를 통해 무화된 상기 연료가 연료분사장치로 공급됨에 따라 내부 압력이 저하되면 개방되어 상기 초음파 연료탱크 내부로 공기를 주입하기 위한 공기 흡입부Air inlet for injecting air into the ultrasonic fuel tank is opened when the internal pressure is lowered as the atomized fuel is supplied to the fuel injection device through the output pipe
    를 구비하는 초음파 연료 공급 장치.Ultrasonic fuel supply device having a.
  2. 제1항에 있어서,The method of claim 1,
    상기 유량 조절 장치는, 상기 연료 저장 공간에 저장된 상기 연료의 유위를 검출하기 위한 유면계, 상기 입력 파이프와 상기 초음파 연료탱크 사이에 설치된 유량 조절 밸브, 및 상기 유면계가 검출한 유위에 따라 상기 유량 조절 밸브의 개방량을 조절하는 밸브 컨트롤러를 포함하는 초음파 연료 공급 장치.The flow rate adjusting device may be configured to adjust the flow rate according to a level gauge for detecting a level of the fuel stored in the fuel storage space, a flow rate regulating valve provided between the input pipe and the ultrasonic fuel tank, and a level level detected by the level gauge. Ultrasonic fuel supply device comprising a valve controller for adjusting the opening amount of the valve.
  3. 제1항에 있어서,The method of claim 1,
    상기 유량 조절 장치는, 상기 입력 파이프와 상기 초음파 연료탱크 사이에 연결되어 상기 초음파 연료탱크의 유위와 동일한 유위를 유지하도록 구성된 유량 제어용 연료탱크, 상기 유량 제어용 연료탱크의 유위를 검출하기 위한 유면계, 상기 입력 파이프와 상기 유량 제어용 연료탱크 사이에 설치된 밸브, 및 상기 유면계가 검출한 유위에 따라 상기 밸브의 개방량을 조절하는 밸브 컨트롤러를 포함하는 초음파 연료 공급 장치.The flow rate adjusting device may include a flow rate control fuel tank connected between the input pipe and the ultrasonic fuel tank and configured to maintain a flow level equal to that of the ultrasonic fuel tank, a level gauge for detecting a flow level of the flow control fuel tank; And a valve installed between the input pipe and the fuel tank for controlling the flow rate, and a valve controller for adjusting the opening amount of the valve according to the oil level detected by the oil level gauge.
  4. 제1항에 있어서,The method of claim 1,
    상기 공기 흡입부는, 상기 초음파 연료탱크의 벽면에 형성된 공기 흡입구, 상기 공기 흡입구를 상기 초음파 연료탱크의 내부에서 밀폐하기 위한 빨판, 및 상기 빨판이 상기 공기 흡입구를 밀폐하도록 탄성력을 제공하는 탄성 부재를 포함하고, 상기 초음파 연료탱크 내의 압력이 통상 압력일 때는 상기 탄성 부재의 탄성력에 의해 상기 빨판이 상기 흡입구를 밀폐하고, 상기 초음파 연료탱크 내의 압력이 통상 압력 이하로 내려가 이로 인한 내부 수축력이 상기 탄성 부재의 탄성력을 초과하면 상기 빨판이 당겨져 상기 공기 흡입구를 개방하도록 구성된 초음파 연료 공급 장치.The air intake unit may include an air intake formed on a wall of the ultrasonic fuel tank, a sucker for sealing the air intake in the ultrasonic fuel tank, and an elastic member providing an elastic force to seal the air intake. When the pressure in the ultrasonic fuel tank is a normal pressure, the sucker closes the suction port by the elastic force of the elastic member, and the pressure in the ultrasonic fuel tank drops below the normal pressure so that the internal shrinkage force of the elastic member is reduced. And when the elastic force is exceeded, the sucker is pulled to open the air inlet.
  5. 제1항에 있어서,The method of claim 1,
    상기 출력 파이프로부터 상기 초음파 연료탱크 내부로 연장되어 무화된 상기 연료의 고밀도 영역 내에 개구부를 갖는 출력 파이프 연장부를 더 포함하는 초음파 연료 공급 장치.And an output pipe extension portion extending from the output pipe into the ultrasonic fuel tank and having an opening in the high density region of the atomized fuel.
  6. 제5항에 있어서,The method of claim 5,
    상기 출력 파이프 연장부는, 상기 개구부가 나팔 모양으로 벌어진 깔때기 형상으로 형성된 초음파 연료 공급 장치.The output pipe extension, the ultrasonic fuel supply device formed in a funnel shape, the opening is flared.
  7. 연료를 저장하기 위한 주 연료탱크;A main fuel tank for storing fuel;
    상기 주 연료탱크에 연결되어 연료를 공급하기 위한 연료펌프;A fuel pump connected to the main fuel tank to supply fuel;
    제1항에서 제6항 중 어느 한 항에 따른 초음파 연료 공급 장치; 및Ultrasonic fuel supply device according to any one of claims 1 to 6; And
    상기 연료펌프 및 상기 초음파 연료 공급 장치로부터 공급되는 연료를 실린더실로 공급하기 위한 연료분사장치A fuel injection device for supplying fuel supplied from the fuel pump and the ultrasonic fuel supply device to a cylinder chamber;
    를 구비하는 내연기관.Internal combustion engine having a.
  8. 제7항에 있어서,The method of claim 7, wherein
    일상적으로 사용하는 회전수 구간에서, 상기 초음파 연료 공급 장치로부터 공급되는 무화된 연료를 주 연료 공급 계통으로 사용하여 구동 가능한 내연기관.An internal combustion engine which can be driven by using atomized fuel supplied from the ultrasonic fuel supply device as a main fuel supply system at a rotational speed section which is used daily.
  9. 제8항에 있어서,The method of claim 8,
    상기 주 연료 공급 계통에 있어서, 상기 연료 펌프를 통해 공급되는 연료의 공급 비율이 총 연료 공급의 49% 이하이고 상기 초음파 연료 공급 장치로부터 공급되는 무화된 연료의 공급 비율이 총 연료 공급의 51% 이상인 내연기관.In the main fuel supply system, the supply ratio of fuel supplied through the fuel pump is 49% or less of the total fuel supply and the supply ratio of atomized fuel supplied from the ultrasonic fuel supply device is 51% or more of the total fuel supply. Internal combustion engine.
  10. 제8항에 있어서,The method of claim 8,
    상기 주 연료 공급 계통에 있어서, 상기 연료 펌프를 통해 공급되는 연료의 공급 비율이 총 연료 공급의 19% 이하이고 상기 초음파 연료 공급 장치로부터 공급되는 무화된 연료의 공급 비율이 총 연료 공급의 81% 이상인 내연기관.In the main fuel supply system, the supply ratio of fuel supplied through the fuel pump is 19% or less of the total fuel supply, and the supply ratio of atomized fuel supplied from the ultrasonic fuel supply device is 81% or more of the total fuel supply. Internal combustion engine.
  11. 제8항에 있어서,The method of claim 8,
    일상적으로 사용하는 회전수 구간에서, 상기 초음파 연료 공급 장치로부터 공급되는 무화된 연료만으로 구동 가능한 내연기관.An internal combustion engine that can be driven only with atomized fuel supplied from the ultrasonic fuel supply device in a rotational speed section that is commonly used.
  12. 연료 저장 공간 및 무화 공간을 포함하는 초음파 연료탱크;An ultrasonic fuel tank including a fuel storage space and an atomization space;
    외부의 주 연료탱크로부터 상기 초음파 연료탱크로 연료를 공급하기 위한 입력 파이프;An input pipe for supplying fuel from an external main fuel tank to the ultrasonic fuel tank;
    상기 입력 파이프와 상기 초음파 연료탱크 사이에 설치되어 상기 연료 저장 공간의 연료 저장량을 일정하게 유지시키도록 구성된 유량 조절 장치;A flow rate adjusting device installed between the input pipe and the ultrasonic fuel tank and configured to maintain a constant fuel storage amount of the fuel storage space;
    상기 초음파 연료 탱크의 하부에 설치되어 상기 연료 저장 공간에 저장된 연료를 무화시키기 위한 최소한 하나의 초음파 진동자;At least one ultrasonic vibrator installed under the ultrasonic fuel tank to atomize the fuel stored in the fuel storage space;
    상기 초음파 진동자를 구동하기 위한 초음파 진동자 컨트롤러; 및An ultrasonic vibrator controller for driving the ultrasonic vibrator; And
    상기 초음파 진동자에 의해 무화된 상기 연료를 연료분사장치로 공급하기 위한 출력 파이프An output pipe for supplying the fuel atomized by the ultrasonic vibrator to a fuel injection device;
    를 구비하는 초음파 연료 공급 장치.Ultrasonic fuel supply device having a.
  13. 제12항에 있어서,The method of claim 12,
    상기 유량 조절 장치는, 상기 연료 저장 공간에 저장된 상기 연료의 유위를 검출하기 위한 유면계, 상기 입력 파이프와 상기 초음파 연료탱크 사이에 설치된 유량 조절 밸브, 및 상기 유면계가 검출한 유위에 따라 상기 유량 조절 밸브의 개방량을 조절하는 밸브 컨트롤러를 포함하는 초음파 연료 공급 장치.The flow rate adjusting device may be configured to adjust the flow rate according to a level gauge for detecting a level of the fuel stored in the fuel storage space, a flow rate regulating valve provided between the input pipe and the ultrasonic fuel tank, and a level level detected by the level gauge. Ultrasonic fuel supply device comprising a valve controller for adjusting the opening amount of the valve.
  14. 제12항에 있어서,The method of claim 12,
    상기 유량 조절 장치는, 상기 입력 파이프와 상기 초음파 연료탱크 사이에 연결되어 상기 초음파 연료탱크의 유위와 동일한 유위를 유지하도록 구성된 유량 제어용 연료탱크, 상기 유량 제어용 연료탱크의 유위를 검출하기 위한 유면계, 상기 입력 파이프와 상기 유량 제어용 연료탱크 사이에 설치된 밸브, 및 상기 유면계가 검출한 유위에 따라 상기 밸브의 개방량을 조절하는 밸브 컨트롤러를 포함하는 초음파 연료 공급 장치.The flow rate adjusting device may include a flow rate control fuel tank connected between the input pipe and the ultrasonic fuel tank and configured to maintain a flow level equal to that of the ultrasonic fuel tank, a level gauge for detecting a flow level of the flow control fuel tank; And a valve installed between the input pipe and the fuel tank for controlling the flow rate, and a valve controller for adjusting the opening amount of the valve according to the oil level detected by the oil level gauge.
  15. 제12항에 있어서,The method of claim 12,
    상기 출력 파이프를 통해 무화된 상기 연료가 연료분사장치로 공급됨에 따라 내부 압력이 저하되면 개방되어 상기 초음파 연료탱크 내부로 공기를 주입하기 위한 공기 흡입부를 더 구비하고,Further provided with an air inlet for opening the air into the ultrasonic fuel tank when the internal pressure is lowered as the atomized fuel is supplied to the fuel injection device through the output pipe,
    상기 공기 흡입부는, 상기 초음파 연료탱크의 벽면에 형성된 공기 흡입구, 상기 공기 흡입구를 상기 초음파 연료탱크의 내부에서 밀폐하기 위한 빨판, 및 상기 빨판이 상기 공기 흡입구를 밀폐하도록 탄성력을 제공하는 탄성 부재를 포함하고, 상기 초음파 연료탱크 내의 압력이 통상 압력일 때는 상기 탄성 부재의 탄성력에 의해 상기 빨판이 상기 흡입구를 밀폐하고, 상기 초음파 연료탱크 내의 압력이 통상 압력 이하로 내려가 이로 인한 내부 수축력이 상기 탄성 부재의 탄성력을 초과하면 상기 빨판이 당겨져 상기 공기 흡입구를 개방하도록 구성된 초음파 연료 공급 장치.The air intake unit may include an air intake formed on a wall of the ultrasonic fuel tank, a sucker for sealing the air intake in the ultrasonic fuel tank, and an elastic member providing an elastic force to seal the air intake. When the pressure in the ultrasonic fuel tank is a normal pressure, the sucker closes the suction port by the elastic force of the elastic member, and the pressure in the ultrasonic fuel tank drops below the normal pressure so that the internal shrinkage force of the elastic member is reduced. And when the elastic force is exceeded, the sucker is pulled to open the air inlet.
  16. 제12항에 있어서,The method of claim 12,
    상기 출력 파이프로부터 상기 초음파 연료탱크 내부로 연장되어 무화된 상기 연료의 고밀도 영역 내에 개구부를 갖는 출력 파이프 연장부를 더 포함하는 초음파 연료 공급 장치.And an output pipe extension portion extending from the output pipe into the ultrasonic fuel tank and having an opening in the high density region of the atomized fuel.
  17. 제16항에 있어서,The method of claim 16,
    상기 출력 파이프 연장부는, 상기 개구부가 나팔 모양으로 벌어진 깔때기 형상으로 형성된 초음파 연료 공급 장치.The output pipe extension, the ultrasonic fuel supply device formed in a funnel shape, the opening is flared.
  18. 연료를 저장하기 위한 주 연료탱크;A main fuel tank for storing fuel;
    제12항에서 제17항 중 어느 한 항에 따른 초음파 연료 공급 장치; 및An ultrasonic fuel supply device according to any one of claims 12 to 17; And
    상기 주 연료탱크 및 상기 초음파 연료 공급 장치로부터 공급되는 연료를 연소실로 공급하기 위한 연료분사장치A fuel injection device for supplying fuel supplied from the main fuel tank and the ultrasonic fuel supply device to a combustion chamber;
    를 구비하는 연소장치.Combustion apparatus having a.
  19. 제18항에 있어서,The method of claim 18,
    정상 운전 상태에서, 상기 초음파 연료 공급 장치로부터 공급되는 무화된 연료를 주 연료 공급 계통으로 사용하여 운전 가능한 연소장치.And a combustion apparatus operable by using atomized fuel supplied from the ultrasonic fuel supply device as a main fuel supply system in a normal operation state.
  20. 제19항에 있어서,The method of claim 19,
    상기 주 연료 공급 계통에 있어서, 상기 주 연료탱크로부터 공급되는 연료의 공급 비율이 총 연료 공급의 49% 이하이고 상기 초음파 연료 공급 장치로부터 공급되는 무화된 연료의 공급 비율이 총 연료 공급의 51% 이상인 연소장치.In the main fuel supply system, the supply ratio of fuel supplied from the main fuel tank is 49% or less of the total fuel supply, and the supply ratio of atomized fuel supplied from the ultrasonic fuel supply device is 51% or more of the total fuel supply. Combustion device.
  21. 제19항에 있어서,The method of claim 19,
    상기 주 연료 공급 계통에 있어서, 상기 주 연료탱크로부터 공급되는 연료의 공급 비율이 총 연료 공급의 19% 이하이고 상기 초음파 연료 공급 장치로부터 공급되는 무화된 연료의 공급 비율이 총 연료 공급의 81% 이상인 연소장치.In the main fuel supply system, the supply ratio of fuel supplied from the main fuel tank is 19% or less of the total fuel supply, and the supply ratio of atomized fuel supplied from the ultrasonic fuel supply device is 81% or more of the total fuel supply. Combustion device.
  22. 제19항에 있어서,The method of claim 19,
    정상 운전 상태에서, 상기 초음파 연료 공급 장치로부터 공급되는 무화된 연료만으로 운전 가능한 연소장치.A combustion apparatus operable with only atomized fuel supplied from the ultrasonic fuel supply apparatus in a normal operating state.
PCT/KR2018/002393 2017-02-28 2018-02-27 Ultrasonic fuel supply apparatus, and internal combustion engine and combustion apparatus using same WO2018159979A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20090047043A (en) * 2007-11-07 2009-05-12 현대중공업 주식회사 Urea atomization system with ultra sonic for scr system
KR101058242B1 (en) * 2010-08-16 2011-08-22 양원동 A vitalizing fuel apparatus for combustion engine
JP2013221711A (en) * 2012-04-18 2013-10-28 Nishikawa Toshihiro Combustion equipment
KR20150035016A (en) * 2013-09-27 2015-04-06 주식회사 애니텍 System for fuel reformer using ultrasonic generator
KR101519981B1 (en) * 2013-04-22 2015-05-14 한국광기술원 Apparatus and method for controlling lighting switch

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20090047043A (en) * 2007-11-07 2009-05-12 현대중공업 주식회사 Urea atomization system with ultra sonic for scr system
KR101058242B1 (en) * 2010-08-16 2011-08-22 양원동 A vitalizing fuel apparatus for combustion engine
JP2013221711A (en) * 2012-04-18 2013-10-28 Nishikawa Toshihiro Combustion equipment
KR101519981B1 (en) * 2013-04-22 2015-05-14 한국광기술원 Apparatus and method for controlling lighting switch
KR20150035016A (en) * 2013-09-27 2015-04-06 주식회사 애니텍 System for fuel reformer using ultrasonic generator

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