WO2018152973A1 - Phase change insulating paper drying mechanism and drying method thereof - Google Patents

Phase change insulating paper drying mechanism and drying method thereof Download PDF

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Publication number
WO2018152973A1
WO2018152973A1 PCT/CN2017/083670 CN2017083670W WO2018152973A1 WO 2018152973 A1 WO2018152973 A1 WO 2018152973A1 CN 2017083670 W CN2017083670 W CN 2017083670W WO 2018152973 A1 WO2018152973 A1 WO 2018152973A1
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WIPO (PCT)
Prior art keywords
plate
drying
cylinder
wood pulp
drying box
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PCT/CN2017/083670
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French (fr)
Chinese (zh)
Inventor
闾传胪
李振泉
王金俊
闾惠
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南通中菱绝缘材料有限公司
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Publication of WO2018152973A1 publication Critical patent/WO2018152973A1/en

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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21JFIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
    • D21J1/00Fibreboard
    • D21J1/06Drying
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21JFIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
    • D21J1/00Fibreboard
    • D21J1/16Special fibreboard
    • D21J1/20Insulating board

Definitions

  • the present invention relates to a phase change type insulating paper drying mechanism and a drying method thereof, and belongs to the field of insulating paper manufacturing equipment.
  • the technical problem to be solved by the present invention is: To overcome the technical problem that the thick insulating paper is not easily uniformly dried in the prior art, a phase change type insulating paper drying mechanism and a drying method thereof are provided.
  • a phase change type insulating paper drying mechanism includes a drying box body, a base located on a bottom wall surface of a drying box body, a top cover located on a top wall surface of the drying box body, and a side of the drying box body a connection frame of a wall; wherein a wood pulp drying platform is connected to the base through a plurality of connecting columns, the wood pulp drying platform comprises a flat plate for spreading a wood pulp layer, and a shaped protrusion is arranged around the flat plate a drain hole is disposed on the flat plate, and a water seepage plate made of a porous hard material is disposed on a bottom surface of the flat plate, and an edge of the water seepage plate is in close contact with an inner wall of the positioning protrusion, and the drying platform is further passed through
  • the hard drain pipe is connected with a dehumidifying piston mechanism, and the dehumidifying piston mechanism is located on the outer side wall of the base corresponding to the drying box; the top cover is connected with an evaporation plate
  • the evaporation plate includes a bottom plate and a top plate, wherein the top plate and the bottom plate are both plate-like structures, and vent holes are arranged on the bottom plate and the top plate, the top plate and The bottom plates are fixedly connected by a plurality of connecting columns disposed between the exhaust holes.
  • the connecting post is fixedly connected to the bottom plate and the top plate by brazing.
  • the top of the edge of the shaped protrusion is provided with a guiding surface of an inclined structure, and the evaporation plate and the supporting frame are connected by an annular fixing frame, and the fixing frame is made of copper.
  • a positioning surface corresponding to the guiding surface is disposed at an outer edge of the fixing frame.
  • the porous hard material is made of clay sintered.
  • the inner wall of the heat generating sleeve is provided with a spiral heat transfer fin, and a plurality of heat generating resistor wires are embedded in the heat generating sleeve.
  • the heat-generating sleeve is inserted into one end of the support frame to fix a dust-proof net cover.
  • the drying box is connected to the work surface through a frame, the connecting frame is fixedly connected to the frame, and the base is pressed by a telescopic cylinder fixed to the frame. Go to the connection box.
  • the invention adopts a vacuum chamber capable of vacuuming, and utilizes the principle that the boiling point (evaporation point) of water is relatively low under low pressure, and the water in the wood pulp is rapidly obtained by vacuuming. A phase change occurs, which in turn evaporates. It has the advantages of short drying time, difficulty in occurrence of coke, and high uniformity of drying.
  • the evaporation plate adopts a double-layer plate structure with a large hollowness. Compared with the single-layer plate structure, the heat transfer effect of the evaporation plate of the structure is poor, and the coke of the surface of the evaporation plate is not easy to occur.
  • the ⁇ structure ensures the boring degree while ensuring the strength of the evaporation plate.
  • the fixing method of brazing has good strength and the welding process is relatively simple.
  • the cooperation of the guide surface and the positioning surface of the bow I can ensure the parallelism of the bonding between the evaporation plate and the water seepage plate, and prevent the uneven thickness of the insulating paper produced.
  • Porous hard material of clay sintered material has good surface finish and high temperature tolerance.
  • the drying box is connected by a movable frame. After the drying is completed, the bottom plate can be conveniently removed from the connection frame of the drying box by the telescopic cylinder to take out the paper.
  • 1 is a schematic structural view of the present invention.
  • the present invention is a phase change type insulating paper drying mechanism, comprising a drying box body, the drying box body is located on a bottom wall of the drying box body, and is located on the top wall surface of the drying box body.
  • a wood pulp drying platform is connected to the base through a plurality of connecting columns, the wood pulp drying platform comprises a flat plate for spreading the wood pulp layer, A sizing protrusion is arranged around the flat plate, a drainage hole is arranged on the flat plate, and a water permeable plate made of clay is arranged on the bottom surface of the flat plate, and the edge of the water permeable plate is in close contact with the inner wall of the positioning protrusion.
  • the drying platform is further connected with a dehumidifying piston mechanism through a hard drain pipe, and the dehumidifying piston mechanism is located on the outer side wall of the corresponding drying box body;
  • the top cover is connected by an annular support frame and has an evaporation a plate, the evaporation plate and the support frame are connected by an annular fixing frame, the fixing frame is made of copper, and the outer edge of the fixing frame Positioning opposing surface, a top edge of said shaped projection is provided with an inclined face of the positioning structure I should bow guide surface;
  • the evaporation plate is made of stainless steel, the evaporation plate includes a bottom plate and a top plate, wherein the top plate and the bottom plate are both plate-like structures, and exhaust holes are arranged on the bottom plate and the top plate.
  • the top plate and the bottom plate are fixedly connected by brazing through a plurality of connecting posts disposed between the exhaust holes, the contour of the evaporation plate corresponding to the contour of the water seepage plate; and a heating mechanism connected to the top cover,
  • the heating mechanism comprises a plurality of heat exchange air cylinders, wherein the heat exchange air cylinder is fixed on the top cover, one end of the heat exchange air cylinder extends into the support frame, and the heat generating sleeve extends into the support frame at one end and is fixed with an anti-proof a dust net cover is connected to the other end with an air inlet nozzle, a check valve A is connected to the air inlet nozzle, and a heat generating sleeve is fixed on the inner wall of the heat exchange air tube, and the inner wall of the heat generating tube sleeve is provided with a spiral a heat-conducting fin having a plurality of heating resistor wires embedded in the heating sleeve; a discharge nozzle is connected to the
  • the drying box is connected to the working surface through a frame, and the connecting frame is fixedly connected to the frame, and the base is pressed onto the connecting frame by a telescopic cylinder fixed to the frame.
  • the invention adopts a negative pressure cavity which can be vacuumed, and utilizes the principle that the boiling point (evaporation point) of water is relatively low under low pressure, and the water in the wood pulp is quickly obtained by vacuuming. A phase change occurs, which in turn evaporates. It has the advantages of short drying time, difficulty in occurrence of coke, and high uniformity of drying.
  • the evaporation plate adopts a double-layer plate structure with a large hollowness. Compared with the single-layer plate structure, the heat transfer effect of the evaporation plate of the structure is poor, and the coke of the surface of the evaporation plate is not easy to occur. The structure of the ⁇ is guaranteed The strength of the evaporation plate is the same, ensuring the degree of boring.
  • the cooperation of the guiding surface and the positioning surface can ensure the parallelism of the bonding between the evaporation plate and the water-permeable plate, and prevent the thickness of the insulating paper produced from being uneven.
  • the porous hard material of the clay sintered material has good surface finish and high temperature tolerance.
  • the drying box is connected by a movable frame. After the drying is completed, the bottom plate can be conveniently removed from the connection frame of the drying box through the telescopic cylinder to take out the paper.

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  • Drying Of Solid Materials (AREA)

Abstract

Disclosed are a phase change insulating paper drying mechanism and drying method thereof. The drying mechanism comprises a drying box body, wherein the drying box body is connected at the bottom with a wood pulp drying platform. The wood pulp drying platform comprises a board (5) used for laying out a wood pulp layer. The board (5) is provided with a water discharge hole (10) and provided on the bottom face with a water penetration board made of a porous hard material. The drying box body is also connected at the bottom with a dehumidifying plunger mechanism; a top cover (1) is connected with an evaporation plate (7) by means of an annular support frame (16) and the surface of the evaporation plate (7) is provided with several air discharge holes in an array; the top cover (1) is also connected with a heating mechanism, wherein the heating mechanism comprises several heat-exchange air cylinders (17), and the heat-exchange air cylinders (17) are connected with an air input nozzle (19); and a side wall of a connection frame (2) is connected with an air outlet nozzle. The mechanism uses a negative pressure cavity, which can be vacuum-pumped, and uses the principle that the boiling point of water is lower under low air pressure to make the water in the wood pulp generate phase change rapidly and then evaporate by means of vacuum-pumping, which has the advantages of a shorter drying time, does not tend to scorch and a higher drying uniformity.

Description

一种相变式绝缘纸干燥机构及其干燥方法 技术领域  Phase change type insulating paper drying mechanism and drying method thereof
[0001] 本发明涉及一种相变式绝缘纸干燥机构及其干燥方法, 属于绝缘纸制造设备领 域。  [0001] The present invention relates to a phase change type insulating paper drying mechanism and a drying method thereof, and belongs to the field of insulating paper manufacturing equipment.
背景技术  Background technique
[0002] 绝缘纸的生产过程中, 其主要是将木浆通过成形辊压制成形, 随后通过相关的 烘干机构进行烘干, 最后制成纸板, 然而此种工艺只适合薄型纸板, 厚质纸板 很容易烘干不均匀或者局部烘干过度, 所以需要一种专门的设备实现厚质纸板 的烘干。  [0002] In the production process of insulating paper, the main purpose is to press the wood pulp by forming rolls, and then dry it by the relevant drying mechanism, and finally to make the paperboard, but the process is only suitable for thin cardboard, thick cardboard. It is easy to dry unevenly or partially dry too much, so a special equipment is needed to achieve the drying of thick cardboard.
技术问题  technical problem
[0003] 本发明要解决的技术问题是: 克服现有技术中厚质绝缘纸不易均匀烘干的技术 问题, 提供一种相变式绝缘纸干燥机构及其干燥方法。  The technical problem to be solved by the present invention is: To overcome the technical problem that the thick insulating paper is not easily uniformly dried in the prior art, a phase change type insulating paper drying mechanism and a drying method thereof are provided.
问题的解决方案  Problem solution
技术解决方案  Technical solution
[0004] 本发明解决其技术问题所采用的技术方案是: [0004] The technical solution adopted by the present invention to solve the technical problem thereof is:
[0005] 一种相变式绝缘纸干燥机构, 包括一个干燥箱体, 所述干燥箱体由位于干燥箱 体底部壁面的底座、 位于干燥箱体顶部壁面的顶盖, 以及构成干燥箱体侧壁面 的连接框; 其中在所述底座上通过若干连接柱连接有木浆干燥平台, 所述木浆 干燥平台包括一个用于铺展木浆层的平板, 在所述平板的周围设置有定型凸起 , 在所述平板上设置有排水孔, 在平板的底面设置有多孔硬质材料制成的渗水 板, 渗水板的边缘与定位凸起内壁之间紧密接触, 在所述干燥平台上还通过一 个硬质排水管连接有一个抽湿活塞机构, 抽湿活塞机构位于底座对应干燥箱体 的外部侧壁上; 所述顶盖上通过一个环形的支撑框连接有一个蒸发板, 所述蒸 发板采用导热金属板制成, 在蒸发板表面阵列设置有若干排气孔, 所述蒸发板 的轮廓与渗水板的轮廓对应; 在所述顶盖上还连接有加热机构, 所述加热机构 包括若干个换热风筒, 换热风筒固定于顶盖上, 换热风筒的一端伸入到支撑框 中, 另一端连接有一个进气嘴, 在进气嘴上连接有单向阀 A, 在所述换热风筒的 内壁固定有一个发热管套; 在所述连接框的侧壁上连接有一个排气嘴, 排气嘴 上连接有单向阀 B ; 所述抽湿活塞机构包括一个缸体, 在所述缸体内设置有一个 浮动活塞, 所述缸体的一端连接到硬质排水管上, 在缸体连接到硬质排水管的 一端上还设置有一个排水阀, 所述排水阀为单向阀, 所述缸体的另一端连接到 一个抽真空机上, 在所述硬质排水管上连接有单向阀 C。 [0005] A phase change type insulating paper drying mechanism includes a drying box body, a base located on a bottom wall surface of a drying box body, a top cover located on a top wall surface of the drying box body, and a side of the drying box body a connection frame of a wall; wherein a wood pulp drying platform is connected to the base through a plurality of connecting columns, the wood pulp drying platform comprises a flat plate for spreading a wood pulp layer, and a shaped protrusion is arranged around the flat plate a drain hole is disposed on the flat plate, and a water seepage plate made of a porous hard material is disposed on a bottom surface of the flat plate, and an edge of the water seepage plate is in close contact with an inner wall of the positioning protrusion, and the drying platform is further passed through The hard drain pipe is connected with a dehumidifying piston mechanism, and the dehumidifying piston mechanism is located on the outer side wall of the base corresponding to the drying box; the top cover is connected with an evaporation plate through an annular support frame, and the evaporation plate is adopted Made of a heat conductive metal plate, the array of the surface of the evaporation plate is provided with a plurality of vent holes, the contour of the evaporation plate corresponding to the contour of the water permeable plate; on the top cover Heating means connected to said heating means comprises a plurality of heat exchanger duct, the heat exchanger duct is fixed to the cover, one end of the heat exchanger duct extends into the support frame The other end is connected with an air inlet nozzle, a check valve A is connected to the air inlet nozzle, and a heat generating sleeve is fixed on the inner wall of the heat exchange air cylinder; a one-way valve B is connected to the exhaust nozzle; the dehumidifying piston mechanism includes a cylinder body, and a floating piston is disposed in the cylinder body, and one end of the cylinder body is connected to the hard drainage a pipe is further disposed on one end of the cylinder connected to the hard drain pipe, the drain valve is a one-way valve, and the other end of the cylinder is connected to a vacuum pump, in the hard A check valve C is connected to the drain pipe.
[0006] 作为本发明的进一步创新, 所述蒸发板包括一个底板和一个顶板, 其中顶板和 底板均为板状结构, 在所述底板和顶板上均阵列设置有排气孔, 所述顶板和底 板之间通过若干设置于排气孔之间的连接柱固定连接。 [0006] As a further innovation of the present invention, the evaporation plate includes a bottom plate and a top plate, wherein the top plate and the bottom plate are both plate-like structures, and vent holes are arranged on the bottom plate and the top plate, the top plate and The bottom plates are fixedly connected by a plurality of connecting columns disposed between the exhaust holes.
[0007] 作为本发明的进一步创新, 所述连接柱与底板、 顶板之间通过钎焊固定连接。 [0007] As a further innovation of the present invention, the connecting post is fixedly connected to the bottom plate and the top plate by brazing.
[0008] 作为本发明的进一步创新, 所述定型凸起的边缘顶部设置有倾斜结构的引导面 , 所述蒸发板与支撑框之间通过一个环形的固定框连接, 所述固定框采用铜制 成, 在所述固定框的外边缘设置有与所述引导面对应的定位面。 [0008] As a further innovation of the present invention, the top of the edge of the shaped protrusion is provided with a guiding surface of an inclined structure, and the evaporation plate and the supporting frame are connected by an annular fixing frame, and the fixing frame is made of copper. A positioning surface corresponding to the guiding surface is disposed at an outer edge of the fixing frame.
[0009] 作为本发明的进一步创新, 所述多孔硬质材料采用陶土烧结制成。 [0009] As a further innovation of the present invention, the porous hard material is made of clay sintered.
[0010] 作为本发明的进一步创新, 所述发热管套内壁设置有螺旋状的导热翅片, 在发 热管套内镶嵌有若干发热电阻丝。 [0010] As a further innovation of the present invention, the inner wall of the heat generating sleeve is provided with a spiral heat transfer fin, and a plurality of heat generating resistor wires are embedded in the heat generating sleeve.
[0011] 作为本发明的进一步创新, 所述发热管套伸入到支撑框的一端部固定有一个防 尘网罩。 [0011] As a further innovation of the present invention, the heat-generating sleeve is inserted into one end of the support frame to fix a dust-proof net cover.
[0012] 作为本发明的进一步创新, 所述干燥箱体通过一个机架连接到工作台面上, 所 述连接框与机架固定连接, 所述底座通过一个固定于机架上的伸缩气缸顶压到 连接框上。  [0012] As a further innovation of the present invention, the drying box is connected to the work surface through a frame, the connecting frame is fixedly connected to the frame, and the base is pressed by a telescopic cylinder fixed to the frame. Go to the connection box.
[0013] 一种相变式绝缘纸干燥机构的干燥方法,  [0013] A method for drying a phase change type insulating paper drying mechanism,
[0014] 1、 将木浆摊平到渗水板上, 并通过刮板刮平, 将底座和顶盖装回到连接框上 [0014] 1, the wood pulp is flattened to the water seepage plate, and scraped flat by the scraper, the base and the top cover are returned to the connection frame
, 使得蒸发板压紧到渗水板表面的木浆上; , causing the evaporation plate to be pressed onto the wood pulp on the surface of the water seepage plate;
[0015] 2、 启动抽湿活塞机构, 将木浆中的大部分水体通过抽湿活塞机构的缸体依次 经由渗水板的微孔、 单向阀 C抽入到缸体中, 随后反向驱动缸体中的浮动活塞, 此吋单向阀 C关闭, 缸体中的水经由打幵的排水阀排出; [0015] 2, start the dehumidification piston mechanism, the majority of the water in the wood pulp through the cylinder of the dehumidification piston mechanism sequentially through the micropores of the water seepage plate, the check valve C is drawn into the cylinder, and then reverse drive a floating piston in the cylinder, the shut-off valve C is closed, and the water in the cylinder is discharged through the snoring drain valve;
[0016] 3、 通过单向阀 A将空气注入到干燥箱体内, 并通过换热风筒对注入的空气进行 加热, 热空气依次穿过木浆、 渗水板、 排水孔, 同吋启动排气嘴将相对温度较 低的空气从干燥箱体中抽出, 直到干燥箱体中的温度达到 50°C到 70°C; [0016] 3. Injecting air into the drying box through the one-way valve A, and injecting the air through the heat exchange air cylinder Heating, hot air passes through the wood pulp, water seepage plate, drainage hole in turn, and the same exhaust valve starts to draw the relatively low temperature air from the drying box until the temperature in the drying box reaches 50 ° C to 70 ° C;
[0017] 4、 随后关闭进气嘴, 换热风筒中的发热管套继续加热, 同吋继续驱动排气嘴 上的抽真空机, 使得干燥箱体中的压力降低, 使得干燥箱体中的压力至少低于 标准大气压的百分之 10, 直到干燥箱体中的温度达到 70°C到 95°C, 此吋因为压力 降低, 木浆中含有的水分在 70°C到 95°C快速蒸发; [0017] 4, then close the air inlet nozzle, the heat pipe sleeve in the heat exchange air cylinder continues to heat, while the same drive continues to drive the vacuum on the exhaust nozzle, so that the pressure in the drying box is reduced, so that in the drying box The pressure is at least 10% below the standard atmospheric pressure until the temperature in the drying chamber reaches 70 ° C to 95 ° C. This is because the pressure is reduced and the moisture contained in the wood pulp evaporates rapidly from 70 ° C to 95 ° C. ;
[0018] 5、 关闭单向阀 B, 启动连接于缸体上的抽真空机, 活塞沿缸体移动, 将干燥箱 体中剩余的水汽和空气经由单向阀 C排入到缸体内, 最后关闭抽真空机, 单向阀[0018] 5, close the check valve B, start the vacuum pump connected to the cylinder, the piston moves along the cylinder, the remaining water vapor and air in the drying tank is discharged into the cylinder through the check valve C, Finally close the vacuum pump, check valve
C关闭, 湿空气通过排水阀排入到外部环境中。 C is closed and the humid air is discharged into the external environment through the drain valve.
发明的有益效果  Advantageous effects of the invention
有益效果  Beneficial effect
[0019] 1.本发明通过一个可以抽真空的负压空腔, 利用低气压下, 水的沸点 (蒸发点 ) 相对较低的原理, 通过抽真空的方式, 使得木浆中的水分迅速的发生相变, 进而蒸发, 具有干燥吋间短、 不易发生焦胡、 干燥均匀度高等优点。  [0019] 1. The invention adopts a vacuum chamber capable of vacuuming, and utilizes the principle that the boiling point (evaporation point) of water is relatively low under low pressure, and the water in the wood pulp is rapidly obtained by vacuuming. A phase change occurs, which in turn evaporates. It has the advantages of short drying time, difficulty in occurrence of coke, and high uniformity of drying.
[0020] 2.蒸发板采用了镂空度较大的双层板结构, 相比于单层板结构, 本结构的蒸发 板导热效果较差, 不容易发生蒸发板表面木浆的焦胡, 同吋本结构在保证了蒸 发板的强度的同吋, 保证了幵孔度。  [0020] 2. The evaporation plate adopts a double-layer plate structure with a large hollowness. Compared with the single-layer plate structure, the heat transfer effect of the evaporation plate of the structure is poor, and the coke of the surface of the evaporation plate is not easy to occur. The 吋 structure ensures the boring degree while ensuring the strength of the evaporation plate.
[0021] 钎焊的固定方式, 强度好, 而且焊接工艺相对简单。  [0021] The fixing method of brazing has good strength and the welding process is relatively simple.
[0022] 弓 I导面和定位面的配合可以保证蒸发板与渗水板之间贴合的平行度, 防止制成 的绝缘纸厚薄不均。  [0022] The cooperation of the guide surface and the positioning surface of the bow I can ensure the parallelism of the bonding between the evaporation plate and the water seepage plate, and prevent the uneven thickness of the insulating paper produced.
[0023] 3.陶土烧结材质的多孔硬质材料表面光洁度好, 且高温耐受性也较好。  [0023] 3. Porous hard material of clay sintered material has good surface finish and high temperature tolerance.
[0024] 4.导热翅片有效的提高了导热效率。 [0024] 4. The heat transfer fins effectively improve the heat conduction efficiency.
[0025] 5.干燥箱体采用一个可动的机架连接, 干燥完成后, 可以方便的通过伸缩气缸 将底板方便的从干燥箱体的连接框卸下, 从而取出纸张。  [0025] 5. The drying box is connected by a movable frame. After the drying is completed, the bottom plate can be conveniently removed from the connection frame of the drying box by the telescopic cylinder to take out the paper.
对附图的简要说明  Brief description of the drawing
附图说明  DRAWINGS
[0026] 下面结合附图和实施例对本发明进一步说明。  The invention is further described below in conjunction with the drawings and embodiments.
[0027] 图 1是本发明的结构示意图; [0028] 图中: 1、 顶盖; 2、 连接框; 3、 底座; 4、 连接柱; 5、 平板; 6、 定型凸起; 7、 蒸发板; 8、 固定框; 9、 硬质排水管; 10、 排水孔; 11、 气缸; 12、 浮动活 塞; 13、 抽真空机; 14、 排水阀; 15、 单向阀 C; 16、 支撑框; 17、 换热风筒; 18、 发热管套; 19、 进气嘴; 20、 防尘网罩。 1 is a schematic structural view of the present invention; [0028] In the figure: 1, the top cover; 2, the connection frame; 3, the base; 4, the connecting column; 5, the plate; 6, the shaped protrusion; 7, the evaporation board; 8, the fixed frame; 9, hard drainage 10; drainage hole; 11, cylinder; 12, floating piston; 13, vacuum machine; 14, drain valve; 15, check valve C; 16, support frame; 17, heat transfer air cylinder; Set; 19, air inlet; 20, dust net cover.
实施该发明的最佳实施例  BEST MODE FOR CARRYING OUT THE INVENTION
本发明的最佳实施方式  BEST MODE FOR CARRYING OUT THE INVENTION
[0029] 现在结合附图对本发明作进一步详细的说明。 这些附图均为简化的示意图, 仅 以示意方式说明本发明的基本结构, 因此其仅显示与本发明有关的构成。  The invention will now be described in further detail with reference to the drawings. The drawings are simplified schematic diagrams, and only the basic structure of the invention is illustrated in a schematic manner, and thus only the configurations related to the present invention are shown.
[0030] 如图 1所示, 本发明为一种相变式绝缘纸干燥机构, 包括一个干燥箱体, 所述 干燥箱体由位于干燥箱体底部壁面的底座、 位于干燥箱体顶部壁面的顶盖, 以 及构成干燥箱体侧壁面的连接框; 其中在所述底座上通过若干连接柱连接有木 浆干燥平台, 所述木浆干燥平台包括一个用于铺展木浆层的平板, 在所述平板 的周围设置有定型凸起, 在所述平板上设置有排水孔, 在平板的底面设置有陶 土烧结制成的渗水板, 渗水板的边缘与定位凸起内壁之间紧密接触, 在所述干 燥平台上还通过一个硬质排水管连接有一个抽湿活塞机构, 抽湿活塞机构位于 底座对应干燥箱体的外部侧壁上; 所述顶盖上通过一个环形的支撑框连接有一 个蒸发板, 所述蒸发板与支撑框之间通过一个环形的固定框连接, 所述固定框 采用铜制成, 在所述固定框的外边缘设置有定位面, 所述定型凸起的边缘顶部 设置有倾斜结构的与定位面对应的弓 I导面;  [0030] As shown in FIG. 1 , the present invention is a phase change type insulating paper drying mechanism, comprising a drying box body, the drying box body is located on a bottom wall of the drying box body, and is located on the top wall surface of the drying box body. a top cover, and a connecting frame constituting a side wall surface of the drying box; wherein a wood pulp drying platform is connected to the base through a plurality of connecting columns, the wood pulp drying platform comprises a flat plate for spreading the wood pulp layer, A sizing protrusion is arranged around the flat plate, a drainage hole is arranged on the flat plate, and a water permeable plate made of clay is arranged on the bottom surface of the flat plate, and the edge of the water permeable plate is in close contact with the inner wall of the positioning protrusion. The drying platform is further connected with a dehumidifying piston mechanism through a hard drain pipe, and the dehumidifying piston mechanism is located on the outer side wall of the corresponding drying box body; the top cover is connected by an annular support frame and has an evaporation a plate, the evaporation plate and the support frame are connected by an annular fixing frame, the fixing frame is made of copper, and the outer edge of the fixing frame Positioning opposing surface, a top edge of said shaped projection is provided with an inclined face of the positioning structure I should bow guide surface;
[0031] 所述蒸发板采用不锈钢制成, 所述蒸发板包括一个底板和一个顶板, 其中顶板 和底板均为板状结构, 在所述底板和顶板上均阵列设置有排气孔, 所述顶板和 底板之间通过若干设置于排气孔之间的连接柱通过钎焊固定连接, 所述蒸发板 的轮廓与渗水板的轮廓对应; 在所述顶盖上还连接有加热机构, 所述加热机构 包括若干个换热风筒, 换热风筒固定于顶盖上, 换热风筒的一端伸入到支撑框 中, 所述发热管套伸入到支撑框的一端部固定有一个防尘网罩, 另一端连接有 一个进气嘴, 在进气嘴上连接有单向阀 A, 在所述换热风筒的内壁固定有一个发 热管套, 所述发热管套内壁设置有螺旋状的导热翅片, 在发热管套内镶嵌有若 干发热电阻丝; 在所述连接框的侧壁上连接有一个排气嘴, 排气嘴上连接有单 向阀 B ; 所述抽湿活塞机构包括一个缸体, 在所述缸体内设置有一个浮动活塞, 所述缸体的一端连接到硬质排水管上, 在缸体连接到硬质排水管的一端上还设 置有一个排水阀, 所述排水阀为单向阀, 所述缸体的另一端连接到一个抽真空 机上, 在所述硬质排水管上连接有单向阀 C。 [0031] The evaporation plate is made of stainless steel, the evaporation plate includes a bottom plate and a top plate, wherein the top plate and the bottom plate are both plate-like structures, and exhaust holes are arranged on the bottom plate and the top plate. The top plate and the bottom plate are fixedly connected by brazing through a plurality of connecting posts disposed between the exhaust holes, the contour of the evaporation plate corresponding to the contour of the water seepage plate; and a heating mechanism connected to the top cover, The heating mechanism comprises a plurality of heat exchange air cylinders, wherein the heat exchange air cylinder is fixed on the top cover, one end of the heat exchange air cylinder extends into the support frame, and the heat generating sleeve extends into the support frame at one end and is fixed with an anti-proof a dust net cover is connected to the other end with an air inlet nozzle, a check valve A is connected to the air inlet nozzle, and a heat generating sleeve is fixed on the inner wall of the heat exchange air tube, and the inner wall of the heat generating tube sleeve is provided with a spiral a heat-conducting fin having a plurality of heating resistor wires embedded in the heating sleeve; a discharge nozzle is connected to the side wall of the connecting frame, and a single nozzle is connected to the exhaust nozzle a valve B; the dehumidifying piston mechanism includes a cylinder in which a floating piston is disposed, one end of the cylinder is connected to the hard drain pipe, and the cylinder is connected to the hard drain pipe One end of the cylinder is also provided with a drain valve, the drain valve is a one-way valve, and the other end of the cylinder is connected to a vacuum pump, and a check valve C is connected to the hard drain pipe.
[0032] 所述干燥箱体通过一个机架连接到工作台面上, 所述连接框与机架固定连接, 所述底座通过一个固定于机架上的伸缩气缸顶压到连接框上。  [0032] The drying box is connected to the working surface through a frame, and the connecting frame is fixedly connected to the frame, and the base is pressed onto the connecting frame by a telescopic cylinder fixed to the frame.
[0033] 一种相变式绝缘纸干燥机构的干燥方法,  [0033] A method for drying a phase change type insulating paper drying mechanism,
[0034] 1、 将木浆摊平到渗水板上, 并通过刮板刮平, 将底座和顶盖装回到连接框上 [0034] 1, the wood pulp is flattened to the water seepage plate, and scraped flat by the scraper, the base and the top cover are loaded back to the connection frame
, 使得蒸发板压紧到渗水板表面的木浆上; , causing the evaporation plate to be pressed onto the wood pulp on the surface of the water seepage plate;
[0035] 2、 启动抽湿活塞机构, 将木浆中的大部分水体通过抽湿活塞机构的缸体依次 经由渗水板的微孔、 单向阀 C抽入到缸体中, 随后反向驱动缸体中的浮动活塞, 此吋单向阀 C关闭, 缸体中的水经由打幵的排水阀排出; [0035] 2, start the dehumidification piston mechanism, the majority of the water in the wood pulp through the cylinder of the dehumidification piston mechanism is sequentially drawn into the cylinder through the micropores of the water seepage plate, the check valve C, and then reverse drive a floating piston in the cylinder, the shut-off valve C is closed, and the water in the cylinder is discharged through the snoring drain valve;
[0036] 3、 通过单向阀 A将空气注入到干燥箱体内, 并通过换热风筒对注入的空气进行 加热, 热空气依次穿过木浆、 渗水板、 排水孔, 同吋启动排气嘴将相对温度较 低的空气从干燥箱体中抽出, 直到干燥箱体中的温度达到 50°C到 70°C; [0036] 3. Injecting air into the drying box through the one-way valve A, and heating the injected air through the heat exchange air cylinder, the hot air sequentially passes through the wood pulp, the water seepage plate, the drainage hole, and simultaneously starts the exhaust. The mouth draws relatively low temperature air from the drying box until the temperature in the drying box reaches 50 ° C to 70 ° C;
[0037] 4、 随后关闭进气嘴, 换热风筒中的发热管套继续加热, 同吋继续驱动排气嘴 上的抽真空机, 使得干燥箱体中的压力降低, 使得干燥箱体中的压力至少低于 标准大气压的百分之 10, 直到干燥箱体中的温度达到 70°C到 95°C, 此吋因为压力 降低, 木浆中含有的水分在 70°C到 95°C快速蒸发; [0037] 4, then close the air inlet nozzle, the heat pipe sleeve in the heat exchange air cylinder continues to heat, while the same drive continues to drive the vacuum on the exhaust nozzle, so that the pressure in the drying box is reduced, so that in the drying box The pressure is at least 10% below the standard atmospheric pressure until the temperature in the drying chamber reaches 70 ° C to 95 ° C. This is because the pressure is reduced and the moisture contained in the wood pulp evaporates rapidly from 70 ° C to 95 ° C. ;
[0038] 5、 关闭单向阀 B, 启动连接于缸体上的抽真空机, 活塞沿缸体移动, 将干燥箱 体中剩余的水汽和空气经由单向阀 C排入到缸体内, 最后关闭抽真空机, 单向阀[0038] 5, close the check valve B, start the vacuum pump connected to the cylinder, the piston moves along the cylinder, the remaining water vapor and air in the drying tank is discharged into the cylinder through the check valve C, Finally close the vacuum pump, check valve
C关闭, 湿空气通过排水阀排入到外部环境中。 C is closed and the humid air is discharged into the external environment through the drain valve.
[0039] 本发明的有益效果是: [0039] The beneficial effects of the present invention are:
[0040] 1、 本发明通过一个可以抽真空的负压空腔, 利用低气压下, 水的沸点 (蒸发 点) 相对较低的原理, 通过抽真空的方式, 使得木浆中的水分迅速的发生相变 , 进而蒸发, 具有干燥吋间短、 不易发生焦胡、 干燥均匀度高等优点。  [0040] 1. The invention adopts a negative pressure cavity which can be vacuumed, and utilizes the principle that the boiling point (evaporation point) of water is relatively low under low pressure, and the water in the wood pulp is quickly obtained by vacuuming. A phase change occurs, which in turn evaporates. It has the advantages of short drying time, difficulty in occurrence of coke, and high uniformity of drying.
[0041] 2、 蒸发板采用了镂空度较大的双层板结构, 相比于单层板结构, 本结构的蒸 发板导热效果较差, 不容易发生蒸发板表面木浆的焦胡, 同吋本结构在保证了 蒸发板的强度的同吋, 保证了幵孔度。 [0041] 2. The evaporation plate adopts a double-layer plate structure with a large hollowness. Compared with the single-layer plate structure, the heat transfer effect of the evaporation plate of the structure is poor, and the coke of the surface of the evaporation plate is not easy to occur. The structure of the 吋 is guaranteed The strength of the evaporation plate is the same, ensuring the degree of boring.
[0042] 3、 钎焊的固定方式, 强度好, 而且焊接工艺相对简单。 [0042] 3. The fixing method of brazing, the strength is good, and the welding process is relatively simple.
[0043] 4、 引导面和定位面的配合可以保证蒸发板与渗水板之间贴合的平行度, 防止 制成的绝缘纸厚薄不均。  [0043] 4. The cooperation of the guiding surface and the positioning surface can ensure the parallelism of the bonding between the evaporation plate and the water-permeable plate, and prevent the thickness of the insulating paper produced from being uneven.
[0044] 5、 陶土烧结材质的多孔硬质材料表面光洁度好, 且高温耐受性也较好。 [0044] 5. The porous hard material of the clay sintered material has good surface finish and high temperature tolerance.
[0045] 6、 导热翅片有效的提高了导热效率。 [0045] 6. The heat transfer fins effectively improve the heat conduction efficiency.
[0046] 7、 干燥箱体采用一个可动的机架连接, 干燥完成后, 可以方便的通过伸缩气 缸将底板方便的从干燥箱体的连接框卸下, 从而取出纸张。  [0046] 7. The drying box is connected by a movable frame. After the drying is completed, the bottom plate can be conveniently removed from the connection frame of the drying box through the telescopic cylinder to take out the paper.
[0047] 以上述依据本发明的理想实施例为启示, 通过上述的说明内容, 相关工作人员 完全可以在不偏离本项发明技术思想的范围内, 进行多样的变更以及修改。 本 项发明的技术性范围并不局限于说明书上的内容, 必须要根据权利要求范围来 确定其技术性范围。  [0047] The above-described embodiments of the present invention are intended to be variously modified and modified without departing from the scope of the present invention. The technical scope of the present invention is not limited to the contents of the specification, and the technical scope thereof must be determined in accordance with the scope of the claims.

Claims

权利要求书 Claim
[权利要求 1] 一种相变式绝缘纸干燥机构, 其特征是: 包括一个干燥箱体, 所述干 燥箱体由位于干燥箱体底部壁面的底座、 位于干燥箱体顶部壁面的顶 盖, 以及构成干燥箱体侧壁面的连接框; 其中在所述底座上通过若干 连接柱连接有木浆干燥平台, 所述木浆干燥平台包括一个用于铺展木 浆层的平板, 在所述平板的周围设置有定型凸起, 在所述平板上设置 有排水孔, 在平板的底面设置有多孔硬质材料制成的渗水板, 渗水板 的边缘与定位凸起内壁之间紧密接触, 在所述干燥平台上还通过一个 硬质排水管连接有一个抽湿活塞机构, 抽湿活塞机构位于底座对应干 燥箱体的外部侧壁上; 所述顶盖上通过一个环形的支撑框连接有一个 蒸发板, 所述蒸发板采用导热金属板制成, 在蒸发板表面阵列设置有 若干排气孔, 所述蒸发板的轮廓与渗水板的轮廓对应; 在所述顶盖上 还连接有加热机构, 所述加热机构包括若干个换热风筒, 换热风筒固 定于顶盖上, 换热风筒的一端伸入到支撑框中, 另一端连接有一个进 气嘴, 在进气嘴上连接有单向阀 A, 在所述换热风筒的内壁固定有一 个发热管套; 在所述连接框的侧壁上连接有一个排气嘴, 排气嘴上连 接有单向阀 B ; 所述抽湿活塞机构包括一个缸体, 在所述缸体内设置 有一个浮动活塞, 所述缸体的一端连接到硬质排水管上, 在缸体连接 到硬质排水管的一端上还设置有一个排水阀, 所述排水阀为单向阀, 所述缸体的另一端连接到一个抽真空机上, 在所述硬质排水管上连接 有单向阀0> [Claim 1] A phase change type insulating paper drying mechanism, comprising: a drying box body, wherein the drying box body is a base located on a bottom wall surface of the drying box body, and a top cover located on a top wall surface of the drying box body, And a connecting frame constituting a side wall surface of the drying box; wherein a wood pulp drying platform is connected to the base through a plurality of connecting columns, the wood pulp drying platform comprises a flat plate for spreading the wood pulp layer, and the flat plate is a sizing protrusion is disposed around the slab, a drainage hole is disposed on the flat plate, and a water permeable plate made of a porous hard material is disposed on a bottom surface of the flat plate, and an edge of the water permeable plate is in close contact with an inner wall of the positioning protrusion, The drying platform is further connected with a dehumidifying piston mechanism through a hard drain pipe, and the dehumidifying piston mechanism is located on the outer side wall of the corresponding drying box body; the top cover is connected with an evaporation plate through an annular support frame The evaporation plate is made of a heat conductive metal plate, and a plurality of vent holes are arranged on the surface of the evaporation plate, and the contour of the evaporation plate and the contour of the water permeable plate A heating mechanism is further connected to the top cover, the heating mechanism includes a plurality of heat exchange air cylinders, and the heat exchange air cylinder is fixed on the top cover, one end of the heat exchange air cylinder extends into the support frame, and the other end Connected to an air inlet nozzle, a check valve A is connected to the air inlet nozzle, a heat generating sleeve is fixed on the inner wall of the heat exchange air cylinder; and a gas exhaust nozzle is connected to the side wall of the connecting frame a one-way valve B is connected to the exhaust nozzle ; the dehumidifying piston mechanism includes a cylinder body, and a floating piston is disposed in the cylinder body, and one end of the cylinder body is connected to the hard drain pipe, A drain valve is further disposed on one end of the cylinder connected to the hard drain pipe, the drain valve is a one-way valve, and the other end of the cylinder is connected to a vacuum pump, and the hard drain pipe is connected There is a check valve 0>
[权利要求 2] 如权利要求 1所述的一种相变式绝缘纸干燥机构, 其特征是: 所述蒸 发板包括一个底板和一个顶板, 其中顶板和底板均为板状结构, 在所 述底板和顶板上均阵列设置有排气孔, 所述顶板和底板之间通过若干 设置于排气孔之间的连接柱固定连接。  [Claim 2] A phase change type insulating paper drying mechanism according to claim 1, wherein: said evaporation plate comprises a bottom plate and a top plate, wherein the top plate and the bottom plate are both plate-like structures, The bottom plate and the top plate are both arranged with an exhaust hole array, and the top plate and the bottom plate are fixedly connected by a plurality of connecting columns disposed between the exhaust holes.
[权利要求 3] 如权利要求 2所述的一种相变式绝缘纸干燥机构, 其特征是: 所述连 接柱与底板、 顶板之间通过钎焊固定连接。  [Claim 3] A phase change type insulating paper drying mechanism according to claim 2, wherein: the connecting post is fixedly connected to the bottom plate and the top plate by brazing.
[权利要求 4] 如权利要求 1所述的一种相变式绝缘纸干燥机构, 其特征是: 所述定 型凸起的边缘顶部设置有倾斜结构的引导面, 所述蒸发板与支撑框之 间通过一个环形的固定框连接, 所述固定框采用铜制成, 在所述固定 框的外边缘设置有与所述引导面对应的定位面。 [Claim 4] A phase change type insulating paper drying mechanism according to claim 1, wherein: The top of the raised edge is provided with a guiding surface of the inclined structure, and the evaporation plate is connected with the supporting frame by an annular fixing frame, the fixing frame is made of copper, and the outer edge of the fixing frame is provided with a positioning surface corresponding to the guiding surface.
[权利要求 5] 如权利要求 1所述的一种相变式绝缘纸干燥机构, 其特征是: 所述多 孔硬质材料采用陶土烧结制成。  [Claim 5] A phase change type insulating paper drying mechanism according to claim 1, wherein: said porous hard material is made of clay sintered.
[权利要求 6] 如权利要求 1所述的一种相变式绝缘纸干燥机构, 其特征是: 所述发 热管套内壁设置有螺旋状的导热翅片, 在发热管套内镶嵌有若干发热 电阻丝。 [Claim 6] A phase change type insulating paper drying mechanism according to claim 1, wherein: the inner wall of the heat generating sleeve is provided with a spiral heat transfer fin, and a plurality of heat is embedded in the heat generating sleeve Resistance wire.
[权利要求 7] 如权利要求 1所述的一种相变式绝缘纸干燥机构, 其特征是: 所述发 热管套伸入到支撑框的一端部固定有一个防尘网罩。  [Claim 7] A phase change type insulating paper drying mechanism according to claim 1, wherein: the heat generating sleeve extends into an end portion of the support frame to fix a dustproof net cover.
[权利要求 8] 如权利要求 1所述的一种相变式绝缘纸干燥机构, 其特征是: 所述干 燥箱体通过一个机架连接到工作台面上, 所述连接框与机架固定连接 , 所述底座通过一个固定于机架上的伸缩气缸顶压到连接框上。  [Claim 8] A phase change type insulating paper drying mechanism according to claim 1, wherein: the drying box is connected to the work surface through a frame, and the connection frame is fixedly connected to the frame The base is pressed onto the connecting frame by a telescopic cylinder fixed to the frame.
[权利要求 9] 一种如权利要求 1所述的相变式绝缘纸干燥机构的干燥方法, 其特征 是: 1、 将木浆摊平到渗水板上, 并通过刮板刮平, 将底座和顶盖装 回到连接框上, 使得蒸发板压紧到渗水板表面的木浆上; 2、 启动抽 湿活塞机构, 将木浆中的大部分水体通过抽湿活塞机构的缸体依次经 由渗水板的微孔、 单向阀 C抽入到缸体中, 随后反向驱动缸体中的浮 动活塞, 此吋单向阀 C关闭, 缸体中的水经由打幵的排水阀排出; 3 、 通过单向阀 A将空气注入到干燥箱体内, 并通过换热风筒对注入的 空气进行加热, 热空气依次穿过木浆、 渗水板、 排水孔, 同吋启动排 气嘴将相对温度较低的空气从干燥箱体中抽出, 直到干燥箱体中的温 度达到 50°C到 70°C; 4、 随后关闭进气嘴, 换热风筒中的发热管套继 续加热, 同吋继续驱动排气嘴上的抽真空机, 使得干燥箱体中的压 力降低, 使得干燥箱体中的压力至少低于标准大气压的百分之 10, 直 到干燥箱体中的温度达到 70°C到 95°C, 此吋因为压力降低, 木浆中含 有的水分在 70°C到 95°C快速蒸发; 5、 关闭单向阀 B, 启动连接于缸体 上的抽真空机, 活塞沿缸体移动, 将干燥箱体中剩余的水汽和空气经 由单向阀 c排入到缸体内, 最后关闭抽真空机, 单向阀 C关闭, 湿空 气通过排水阀排入到外部环境中。 [Claim 9] A method for drying a phase change type insulating paper drying mechanism according to claim 1, wherein: 1. flattening the wood pulp onto the water seepage plate, and scraping the flat plate by the scraper, the base is And the top cover is loaded back to the connecting frame, so that the evaporation plate is pressed against the wood pulp on the surface of the water seepage plate; 2. The dehumidifying piston mechanism is activated, and most of the water body in the wood pulp is sequentially passed through the cylinder of the dehumidifying piston mechanism. The micropores of the water permeable plate and the check valve C are drawn into the cylinder body, and then the floating piston in the cylinder body is reversely driven, and the 吋 check valve C is closed, and the water in the cylinder body is discharged through the snoring drain valve; Injecting air into the drying box through the check valve A, and heating the injected air through the heat exchange air cylinder, the hot air sequentially passes through the wood pulp, the water seepage plate, the drainage hole, and the same nozzle starts the exhaust nozzle to be the relative temperature. The lower air is drawn from the drying box until the temperature in the drying box reaches 50 ° C to 70 ° C. 4. Then close the air inlet, the heating sleeve in the heat transfer air tube continues to heat, and the drive continues. Vacuuming machine on the exhaust nozzle, making the drying box The pressure in the lowering is such that the pressure in the drying chamber is at least 10% below the standard atmospheric pressure until the temperature in the drying chamber reaches 70 ° C to 95 ° C. This is because the pressure is lowered, and the wood pulp contains Moisture evaporates rapidly from 70 ° C to 95 ° C; 5. Close the check valve B, start the vacuum pump connected to the cylinder, the piston moves along the cylinder, and the remaining water vapor and air in the drying tank The check valve c is discharged into the cylinder body, and finally the vacuum pump is closed, the check valve C is closed, and the humid air is discharged into the external environment through the drain valve.
PCT/CN2017/083670 2017-02-21 2017-05-09 Phase change insulating paper drying mechanism and drying method thereof WO2018152973A1 (en)

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