WO2018137390A1 - Bearing housing assembly - Google Patents

Bearing housing assembly Download PDF

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Publication number
WO2018137390A1
WO2018137390A1 PCT/CN2017/111909 CN2017111909W WO2018137390A1 WO 2018137390 A1 WO2018137390 A1 WO 2018137390A1 CN 2017111909 W CN2017111909 W CN 2017111909W WO 2018137390 A1 WO2018137390 A1 WO 2018137390A1
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WO
WIPO (PCT)
Prior art keywords
bracket
impeller
bearing block
block assembly
support
Prior art date
Application number
PCT/CN2017/111909
Other languages
French (fr)
Chinese (zh)
Inventor
夏光辉
郭瑞水
余欣锋
邓益明
余卫权
Original Assignee
珠海格力电器股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 珠海格力电器股份有限公司 filed Critical 珠海格力电器股份有限公司
Publication of WO2018137390A1 publication Critical patent/WO2018137390A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/05Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/05Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
    • F04D29/056Bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/05Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
    • F04D29/056Bearings
    • F04D29/0563Bearings cartridges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/08Rigid support of bearing units; Housings, e.g. caps, covers for spindles

Definitions

  • the invention relates to a bearing seat assembly and belongs to the technical field of air conditioners.
  • air conditioners As a commonly used household appliance, air conditioners, the air duct and the waterway system and the bottom shell as a whole, are first assembled and fixed as the basic parts. If it is necessary to remove and wash, the professional parts of the air conditioner are required. It is extremely inconvenient to remove it after cleaning.
  • the Chinese patent document CN202792451U discloses a wall-mounted air conditioner indoor unit casing which is easy to be removed and washed, and includes a casing and a frame which are mutually interlocked, and the frame is separated, and the casing is first unloaded during cleaning. , remove the fixing screws between the upper frame and the lower frame, then remove the lower frame, then remove the fixing screws of the impeller and the impeller motor shaft, and continue to remove the upper and lower reinforcing rings of one side support frame, which can be easily Remove the impeller. That is to say, in the prior art, the lower frame needs to be removed first, and the impeller and the impeller motor are fixedly mounted on the lower frame.
  • the impeller and the impeller motor are also removed together with the lower frame, and then the impeller is removed.
  • the screw between the impeller motor and the impeller and the motor is complicated to disassemble.
  • one end of the impeller is rotatably disposed on the lower frame, and the other end is fixedly connected to the impeller motor shaft by a fixing screw, and the impeller motor is fixed on the lower frame.
  • Cid Patent No. CN2823621Y discloses a fan device for a household appliance, which includes a coupling device including an impeller nesting and fixing embedded in the center of the other end surface of the fan. a motor bushing mounted on a main shaft of the drive motor, wherein the impeller nest is provided with one or more mounting slots, and the motor bushing is provided with one or more mounting cards, when the fan needs to be removed for cleaning, only It is necessary to move the fan a certain distance in the direction of the fan end shaft, so that the fan can be easily taken out.
  • the above prior art impeller and The impeller motor is first removed together with the lower frame, and then the fan is moved to separate the fan from the motor to remove the fan. Because the one end of the impeller in the prior art is connected to the motor through the coupling device, the other end is rotatably disposed on the bottom casing, that is, the impeller bushing is suspendedly connected to the motor bushing. After the impeller is moved along the axis to separate the impeller bushing from the motor bushing, the impeller bushing has no support points, which causes the impeller to be skewed and dropped, which may cause damage to the impeller blade.
  • the technical problem to be solved by the present invention is that the impeller bushing and the motor bushing are suspended and connected in the fan device of the prior art, and the separation of the impeller and the motor easily leads to the problem that the impeller disassembly process is dropped, thereby proposing a support for the support. Housing assembly for impeller bushings.
  • a bearing housing assembly provided by the present invention includes:
  • the inner annular surface is sleeved on the outer surface of the impeller shaft, and the impeller shaft is drivingly connected with the motor output shaft;
  • the seat bracket is fixedly connected with the support sleeve, and is fixedly mounted on the fan support.
  • the support sleeve is an elastic sleeve.
  • the seat bracket is sleeved on the outer side of the support sleeve.
  • an impeller bearing is further disposed between the inner annulus of the support sleeve and the impeller shaft.
  • the inner wall of the impeller bearing is formed with an oil groove.
  • the support sleeve is a steel apron or a rubber apron or a plastic apron.
  • the seat bracket is fixed to a side wall of the support sleeve axial direction and has an axially extending curved portion.
  • the support sleeve and the seat bracket are integrally formed.
  • the support sleeve is a self-lubricating rubber ring.
  • the fan support is formed on the bottom case; the base support is provided with a branch that cooperates with the bottom case Rack connector.
  • the bracket insertion portion includes: a bracket limiting portion for defining a depth of insertion of the bottom case, and a bracket guiding portion for mating with the guiding structure on the side wall of the bottom case.
  • the bracket limiting portion has a plate structure, is symmetrically formed on the base body bracket and extends radially; the bracket limiting portion is perpendicular to the bracket guiding portion; and the bracket guiding portion is formed on the lower surface of the bracket limiting portion.
  • the bracket insertion portion further includes a bracket barb that is hooked to the through hole of the side wall of the bottom case.
  • the bracket insertion portion has a triangular flange structure corresponding to the inverted triangular groove at the edge of the bottom case; the bracket limiting portion is a root portion of the triangular flange structure; and the bracket guiding portion is formed in the triangular flange structure
  • the strip-shaped grooves on the sides correspond to the strip-shaped projections in the inverted triangular grooves.
  • the present invention provides a bearing housing assembly comprising a support bushing and a seat bracket.
  • the inner ring surface of the support bushing is sleeved on the outer surface of the rotating shaft driven by the motor, and the seat bracket is fixedly connected with the support bushing.
  • the impeller bearing block assembly is mounted on the fan support and disposed at the end of the impeller close to the motor, which solves the problem that the impeller bushing and the motor bushing are suspended and connected, and is used for setting the support point for the impeller bushing when the impeller is disassembled or assembled. Avoid damage to the impeller if it is skewed or dropped.
  • the support bushing is an elastic bushing having a certain elasticity.
  • the elastic condition of the supporting bushing can be The position of the rotating shaft and the output shaft of the motor is adaptively adjusted to offset the misalignment, reduce the wear on the rotating shaft and the output shaft, and improve the life of the rotating shaft and its products.
  • the seat bracket is sleeved on the outer side of the support sleeve, that is, does not interfere with the rotating shaft on the inner ring surface of the support sleeve, and the sleeve connection also makes the support sleeve relatively The seat bracket does not shift.
  • An impeller bearing block assembly provided by the present invention, an impeller bearing is further disposed between the inner ring surface of the support bushing and the rotating shaft of the impeller, and the friction force between the impeller bearing and the rotating shaft is small, so that the rotating shaft is in the impeller bearing seat The resistance during rotation within the assembly is further reduced and the drive is smoother and smoother.
  • An impeller bearing block assembly provided by the present invention, wherein an oil groove is formed on an inner wall of the impeller bearing, so that The inner wall of the impeller bearing and the outer wall of the rotating shaft can be filled with lubricating oil, which reduces the friction between the two relative movements and improves the rotation efficiency.
  • the invention provides an impeller bearing block assembly, wherein the support sleeve is a steel sleeve or a rubber sleeve or a plastic sleeve.
  • the steel bushing has a long life and the rubber bushing has good elasticity, and the plastic bushing is located between the two. In actual use, select different bushing materials as needed.
  • An impeller bearing block assembly provided by the present invention, wherein a support portion is disposed between the inner annular surface and the outer annular surface of the support bushing to support the inner annular surface and the outer annular surface of the support sleeve to prevent it from being squeezed Distorted, resulting in a rotational fit with the rotating shaft of the impeller.
  • the seat bracket is fixed on a side wall of the support sleeve axial direction and has an axially extending curved portion, so that the impeller bearing seat assembly is effectively supported in the axial direction, avoiding between the rotating shaft and the rubber seat assembly The deflection of the angle also reduces the degree of wear of the rotating shaft.
  • the invention provides an impeller bearing seat assembly, wherein the supporting bushing and the seat bracket are integrally injection molded parts, thereby reducing the number of parts and simplifying the assembly process of the product.
  • An impeller bearing block assembly provided by the present invention, the support bushing being a self-lubricating bushing such that the friction between the bushing and the rotating shaft is small.
  • An impeller bearing block assembly provided by the present invention, the fan support is formed on the bottom case; the base support is provided with a bracket insertion portion that cooperates with the bottom case, that is, the seat bracket is fixed to the bottom case by quick plugging. On, to achieve a quick installation.
  • An impeller bearing block assembly provided by the present invention, the bracket insertion portion comprising: a bracket limiting portion for defining a depth of insertion of the bottom case, and a bracket guiding portion for mating with the guiding structure on the side wall of the bottom case.
  • the bracket limiting portion limits the insertion position of the seat bracket, and the bracket guiding portion realizes the plug guiding, and the limiting position and the guiding combination accurately position and mount the seat bracket to realize accurate assembly of the impeller bearing seat assembly.
  • the bracket limiting portion has a plate structure, is symmetrically formed on the base body bracket and extends radially to abut the edge of the fan support on the bottom case (ie The edge of the opening) is used to achieve the limit.
  • the bracket guiding portion is formed on the lower surface of the bracket limiting portion, that is, the guiding position is first guided after the plugging process.
  • the bracket limiting portion is perpendicular to the bracket guiding portion, so that the force on the bracket limiting portion is uniform, and the seat bracket is less inclined.
  • bracket insertion portion further comprising a bracket barb hooked to the through hole of the side wall of the bottom case, thereby preventing the seat frame from being vibrated to escape the bottom case.
  • the bracket insertion portion is a triangular flange structure corresponding to an inverted triangular groove at the edge of the bottom case (ie, the opening edge), and the triangular flange is inserted into the inverted triangular concave
  • the slot connects the support sleeve to the bottom case.
  • the bracket limiting portion is a root portion of the triangular flange;
  • the bracket guiding portion is a strip-shaped groove formed on a side of the triangular flange, corresponding to the strip-shaped protrusion in the inverted triangular groove, guided by the bracket limiting portion and the bracket The part accurately positions the bearing block assembly on the bottom case.
  • Figure 1 is an exploded view of the air conditioner of the present invention
  • FIG. 2 is a schematic structural view of an air duct assembly according to an embodiment of the present invention.
  • FIG. 3 is a schematic structural view of a bearing housing assembly according to an embodiment of the present invention.
  • Figure 4 is an exploded view of the bearing housing assembly of the present invention.
  • Figure 5 is a schematic view showing the assembly structure of the support sleeve and the bottom case
  • Figure 6 is a schematic structural view of another embodiment of the bearing housing assembly of the present invention.
  • Figure 7 is a schematic view showing the assembly structure of another support sleeve and a bottom case
  • Figure 8 is a schematic structural view of still another embodiment of the bearing housing assembly of the present invention.
  • FIG. 9 is a schematic view showing the assembly structure of another support bushing and a bottom case.
  • FIG. 1 shows a modular air conditioner indoor unit according to the present invention, including a base module 100, a heat exchange module 200, a wind water module 300, and an appearance module 400.
  • the base module 100 includes a base member 101
  • the heat exchange module 200 includes a heat exchanger 220.
  • the damper module 300 includes a duct assembly 301. As shown in FIG. 2, the duct assembly has a bottom casing 310.
  • the bottom casing 310 is provided with a fan support 311; between the fan support 311 and the impeller shaft 321 of the impeller 320.
  • a centering device is provided, the centering device being a bearing block assembly 330.
  • An impeller 320 is mounted on the fan support 311, on the side of the impeller shaft 321 near the fan motor 141, and on the fan support 311 of the bottom casing 310 through the bearing block assembly 330, as shown in Figs. 3 and 4 to 9.
  • the impeller assembly in the air duct assembly 301 includes an impeller 320 having an impeller shaft 321 that is coupled to the fan motor 141 at one end of the fan motor 141 and the impeller shaft 321 One end is rotatably disposed on the bottom case 310.
  • the impeller shaft 321 is adjacent to the end of the fan motor 141 and further has a bearing block assembly 330.
  • the bearing block assembly 330 is adapted to be fixed to the bottom case 310.
  • the bearing block assembly 330 of the embodiment includes: a support sleeve 332 and a seat bracket 331.
  • the inner sleeve surface of the support sleeve 332 is sleeved on the outer surface of the impeller shaft 321 , and the rotating shaft and the fan motor 141 output shaft
  • the transmission base is fixedly connected to the support sleeve 332 and is fixedly mounted on the support.
  • An impeller bearing 334 is also disposed between the inner annular surface of the support sleeve 332 and the impeller shaft 321 of the impeller.
  • the support sleeve 332 and the seat bracket 331 are integrally formed.
  • the support bushing is a self-lubricating rubber ring.
  • the seat bracket 331 is provided with a bracket insertion portion 3310 that cooperates with the bottom case 310.
  • the bracket insertion portion 3310 includes a bracket limiting portion 3311 for defining a depth of insertion of the bottom case 310, and a bracket guiding portion 3312 for engaging with the guiding structure 3102 on the side wall of the bottom case 310.
  • the support sleeve 332 is a self-lubricating elastic apron.
  • An impeller bearing 334 and an impeller bearing 334 are further disposed in the support sleeve 332. Rotating cooperation with the impeller shaft 321 .
  • the bottom case 310 has a side facing the heat exchange module 200, on which a water tank that receives and discharges condensed water from the heat exchange module 200 is formed. After the impeller 320 is mounted on the fan support 311, it is in the water tank.
  • the bearing block assembly 330 is mounted on the support, which is disposed at one end of the impeller 320 near the fan motor 141, and solves the problem that the impeller shaft and the motor output shaft are suspended.
  • the bearing block assembly 330 provided in this embodiment is used to support the impeller bushing near the end of the fan motor 141 to prevent the impeller 320 from being disassembled. Or the impeller 320 is damaged or dropped during assembly or damage.
  • the impeller 320 can be supported by the bearing block assembly 330. After the impeller 320 is cleaned, the impeller 320 is centered with the fan motor 141 by the bearing block assembly 330 before the impeller 320 is mated with the fan motor 141.
  • the support sleeve 332 is an elastic sleeve and has a certain elasticity. When the rotation shaft and the fan motor 141 are initially misaligned, the elasticity of the support sleeve 332 can be adjusted according to the rotation axis and the output shaft of the fan motor 141.
  • the position is adjusted adaptively to offset the misalignment, reduce the wear on the rotating shaft and the output shaft, and improve the life of the rotating shaft and its products.
  • the seat bracket 331 is sleeved on the outer side of the support sleeve 332, that is, does not interfere with the rotating shaft on the inner ring surface of the support sleeve 332, and the sleeve connection also makes the support sleeve 332 not displaced relative to the seat bracket 331.
  • the inner wall of the impeller bearing 334 is formed with an oil groove, so that the inner wall of the impeller bearing 334 and the outer wall of the rotating shaft can be filled with lubricating oil, thereby reducing the friction between the two relative movements and improving the rotation efficiency.
  • the seat bracket 331 is fixed on a side wall of the support sleeve 332 in the axial direction, and has an axially extending curved portion, so that the bearing block assembly 330 is effectively supported in the axial direction to avoid the rotating shaft and the rubber seat assembly.
  • the deflection between the angles reduces the degree of wear of the rotating shaft.
  • the base bracket 331 is provided with a bracket insertion portion 3310 that cooperates with the bottom casing 310.
  • the bracket insertion portion 3310 includes a bracket limiting portion 3311 for defining a depth of insertion with the bottom casing 310, and a sidewall of the bottom casing 310.
  • the upper guiding structure 3102 is fitted with a bracket guiding portion 3312.
  • the bracket limiting portion 3311 limits the insertion position of the seat bracket 331 , and the bracket guiding portion 3312 realizes the plug guiding.
  • the limiting and guiding combination combines the seat bracket 331 to accurately position and mount, thereby realizing the precision of the bearing seat assembly 330 . assembly.
  • the bracket limiting portion 3311 has a plate structure and is symmetrically formed on the base bracket 331 and extends radially to abut against the lip 3101 on the fan support 311 of the bottom casing 310 to achieve the limit.
  • Bracket guide The 3312 is formed on the lower surface of the bracket limiting portion 3311, that is, the first guiding rear limit position during the plugging process.
  • the bracket limiting portion 3311 is perpendicular to the bracket guiding portion 3312, so that the force on the bracket limiting portion 3311 is uniform, and the seat bracket 331 is less inclined.
  • the bracket insertion portion 3310 further includes a bracket barb 3313 that is hooked to the through hole 3103 of the side wall of the bottom case 310, thereby preventing the seat bracket 331 from being shaken to come out of the bottom case 310.
  • the bearing block assembly 330 of the present embodiment includes: a support sleeve 332 having an inner annular surface sleeved on the outer surface of the impeller shaft 321 .
  • the rotating shaft is connected to the output shaft 142 of the fan motor 141.
  • the base bracket 331 is fixedly connected to the support sleeve 332 and is fixedly mounted on the support.
  • the bearing block assembly 330 is mounted on the support, which is disposed at an end of the impeller 320 near the fan motor 141, which solves the problem that the impeller bushing is suspended from the motor bushing.
  • the bearing block assembly 330 provided in this embodiment is used to support the impeller bushing near the end of the fan motor 141 to prevent the impeller 320 from being disassembled.
  • the impeller 320 is damaged or dropped during the process. That is, after the operator pushes the impeller 320 away from the fan motor 141 before the impeller 320 needs to be removed for cleaning, the impeller 320 can be supported by the bearing block assembly 330. After the impeller 320 is cleaned, the impeller 320 is centered with the fan motor 141 by the bearing block assembly 330 before the impeller 320 is mated with the fan motor 141.
  • a support portion is disposed between the inner annular surface and the outer annular surface of the support sleeve 332 to support the inner annular surface and the outer annular surface of the support sleeve to prevent it from being squeezed and twisted, so that the rotation shaft of the impeller 320 cannot be rotated and matched.
  • the seat bracket 331 is fixed on a side wall of the support sleeve 332 in the axial direction, and has an axially extending curved portion, so that the bearing block assembly 330 is effectively supported in the axial direction to avoid the rotating shaft and the rubber seat assembly. The deflection between the angles reduces the degree of wear of the rotating shaft.
  • the support sleeve 332 and the seat bracket 331 are integrally molded, thereby reducing the number of parts and simplifying the product assembly process.
  • the support bushing 332 is a self-lubricating bushing so that the friction between it and the rotating shaft can be made small.
  • the bearing block assembly 330 is formed on the bottom case 310.
  • the base frame 331 is provided with a bracket insertion portion 3310 that cooperates with the bottom case 310.
  • the seat frame 331 is fastened to the bottom case 310 by means of quick insertion. Achieve quick installation.
  • the bracket insertion portion 3310 is the same as the bracket insertion portion 3310 described above, and includes: a bracket limiting portion 3311 for defining a depth of insertion with the bottom case 310, and a sidewall of the bottom case 310.
  • the guide structure 3102 is fitted with a bracket guide portion 3312.
  • a bearing block assembly 330 of the present embodiment includes a support bushing 332 and a seat bracket 331.
  • the inner ring surface of the support bushing 332 is sleeved outside the impeller shaft 321 On the surface, the rotating shaft is connected to the output shaft of the fan motor 141; the base bracket 331 is fixedly connected to the supporting sleeve 332 and is fixedly mounted on the support.
  • the bearing block assembly 330 is mounted on the support, which is disposed at an end of the impeller 320 near the fan motor 141, which solves the problem that the impeller bushing is suspended from the motor bushing.
  • the bearing housing assembly 330 provided in the embodiment is used to support the impeller bushing near the end of the fan motor 141 to prevent the impeller 320 from being disassembled.
  • the impeller 320 is damaged or dropped during the loading process.
  • the bracket insertion portion 3310 has a triangular flange structure corresponding to the inverted triangular groove 3104 at the lip 3101 of the bottom case 310, and the triangular flange is inserted into the inverted triangular groove 3104 so that the support sleeve 332 is The bottom case 310 is connected.
  • the bracket limiting portion 3311 is a root portion of the triangular flange structure; the bracket guiding portion 3312 is a strip-shaped groove formed on a side of the triangular flange structure, corresponding to the strip-shaped protrusion 3105 in the inverted triangular groove 3104, through the bracket
  • the limiting portion 3311 and the bracket guiding portion 3312 accurately position and fix the bearing housing assembly 330 on the bottom case 310.

Abstract

The present invention relates to the technical field of air conditioning. Provided is a bearing housing assembly. The bearing housing assembly comprises a supporting bearing sleeve (332) and a housing frame (331). An inner ring surface of the supporting bearing sleeve (332) is provided on an external surface of a motor-rotated impeller shaft (321). The housing frame (331) is fixedly connected to the supporting bearing sleeve (332) to install the bearing housing assembly onto a fan housing (311). The supporting bearing sleeve (332) has a degree of flexibility. In the event of misalignment when the impeller shaft (321) first connects to the motor, the flexibility of the supporting bearing sleeve (332) allows adjustment according to the position of the impeller shaft (321) and an output shaft of the motor. The invention thereby reduces frictional wear on the impeller shaft (321) and the output shaft during misalignment and improves the service life of the impeller shaft (321) and a product thereof.

Description

轴承座组件Housing assembly 技术领域Technical field
本发明涉及一种轴承座组件,属于空调技术领域。The invention relates to a bearing seat assembly and belongs to the technical field of air conditioners.
背景技术Background technique
空调器作为一种普遍使用的家用电器,传统的空调器,其风道与水道系统与底壳作为一个整体,作为基础零件最先装配固定,若需拆洗,则需要专业人员对空调的各个零件进行拆分后将其拆出清洗,极其不方便。As a commonly used household appliance, air conditioners, the air duct and the waterway system and the bottom shell as a whole, are first assembled and fixed as the basic parts. If it is necessary to remove and wash, the professional parts of the air conditioner are required. It is extremely inconvenient to remove it after cleaning.
而在空调长期使用过程中,从进风口进入风道及水道的灰尘等杂物使得整个风道、水道系统污染严重,若不及时清洁将作为污染源在空调运行的过程中给环境带来危害,对用户的健康具有重要的意义。In the long-term use of air conditioners, dust and other debris entering the air duct and water channel from the air inlet make the entire air duct and waterway system seriously polluted. If not cleaned in time, it will cause harm to the environment during the operation of the air conditioner. It is of great significance to the health of users.
为了解决上述技术问题,中国专利文献CN202792451U公开了一种便于拆洗的壁挂式空调室内机机壳,其包括相互扣合的外壳和机架,机架为分体式,清洗时,先将外壳卸下,拆开上机架和下机架间的固定螺丝,然后下机架拆下,再卸下叶轮与叶轮电机轴的固定螺丝,继续拆下一侧支撑架的上下加强环,即可轻松地卸下叶轮。也就是说,现有技术中需要先将下机架拆下,而叶轮与叶轮电机是固定安装在下机架上的,因此,叶轮与叶轮电机也随下机架一起拆下,然后再拆卸叶轮与叶轮电机之间的螺丝,即叶轮与电机的拆卸复杂。此外,该现有技术中叶轮一端可旋转的设置在下机架上,另一端与叶轮电机轴通过固定螺丝固定连接,叶轮电机固定在下机架上。In order to solve the above technical problem, the Chinese patent document CN202792451U discloses a wall-mounted air conditioner indoor unit casing which is easy to be removed and washed, and includes a casing and a frame which are mutually interlocked, and the frame is separated, and the casing is first unloaded during cleaning. , remove the fixing screws between the upper frame and the lower frame, then remove the lower frame, then remove the fixing screws of the impeller and the impeller motor shaft, and continue to remove the upper and lower reinforcing rings of one side support frame, which can be easily Remove the impeller. That is to say, in the prior art, the lower frame needs to be removed first, and the impeller and the impeller motor are fixedly mounted on the lower frame. Therefore, the impeller and the impeller motor are also removed together with the lower frame, and then the impeller is removed. The screw between the impeller motor and the impeller and the motor is complicated to disassemble. In addition, in the prior art, one end of the impeller is rotatably disposed on the lower frame, and the other end is fixedly connected to the impeller motor shaft by a fixing screw, and the impeller motor is fixed on the lower frame.
为了解决上述拆卸复杂的技术问题,中国专利CN2823621Y公开了一种家用电器的风机装置,其包括一种联接装置,所述联接装置包括镶嵌于所述风扇的另一端面中心的叶轮嵌套和固定安装在驱动电机主轴上的电机轴套,所述叶轮嵌套内设置有一个或多个安装槽,所述电机轴套设置有一个或多个安装卡,当需要拆下风扇进行清洗时,只需要将风扇向风扇端轴方向移动一定的距离,就可以方便的将风扇取出。即上述现有技术中叶轮与 叶轮电机先随下机架一起拆下,再移动风扇,将风扇与电机分开拆下风扇。因为该现有技术中的叶轮一端与电机通过联接装置连接,另一端可转动的设置在底壳上,也就是说在叶轮轴套与电机轴套悬空连接在一起。将叶轮沿轴线移动使叶轮轴套与电机轴套分离后,叶轮轴套没有支撑点,从而使得叶轮歪斜与掉落,可能导致叶轮片受损。而且,将叶轮轴套与电机轴套装配时,只依靠两轴套的连接面调整对中,往往难以保证叶轮轴与电机轴共线,从而加速叶轮轴和电机轴的磨损。In order to solve the above-mentioned complicated technical problem of disassembly, Chinese Patent No. CN2823621Y discloses a fan device for a household appliance, which includes a coupling device including an impeller nesting and fixing embedded in the center of the other end surface of the fan. a motor bushing mounted on a main shaft of the drive motor, wherein the impeller nest is provided with one or more mounting slots, and the motor bushing is provided with one or more mounting cards, when the fan needs to be removed for cleaning, only It is necessary to move the fan a certain distance in the direction of the fan end shaft, so that the fan can be easily taken out. That is, the above prior art impeller and The impeller motor is first removed together with the lower frame, and then the fan is moved to separate the fan from the motor to remove the fan. Because the one end of the impeller in the prior art is connected to the motor through the coupling device, the other end is rotatably disposed on the bottom casing, that is, the impeller bushing is suspendedly connected to the motor bushing. After the impeller is moved along the axis to separate the impeller bushing from the motor bushing, the impeller bushing has no support points, which causes the impeller to be skewed and dropped, which may cause damage to the impeller blade. Moreover, when the impeller bushing is assembled with the motor shaft, it is difficult to ensure that the impeller shaft and the motor shaft are collinear, thereby accelerating the wear of the impeller shaft and the motor shaft, only by adjusting the centering of the connecting faces of the two bushings.
发明内容Summary of the invention
本发明要解决的技术问题在于现有技术中的风机装置中叶轮轴套与电机轴套悬空连接,叶轮与电机分离后容易导致叶轮拆装过程掉落受损的问题,从而提出一种用于支撑叶轮轴套的轴承座组件。The technical problem to be solved by the present invention is that the impeller bushing and the motor bushing are suspended and connected in the fan device of the prior art, and the separation of the impeller and the motor easily leads to the problem that the impeller disassembly process is dropped, thereby proposing a support for the support. Housing assembly for impeller bushings.
本发明提供的一种轴承座组件,包括:A bearing housing assembly provided by the present invention includes:
支撑轴套,其内环面套设在叶轮轴外表面上,叶轮轴与电机输出轴传动连接;Supporting the sleeve, the inner annular surface is sleeved on the outer surface of the impeller shaft, and the impeller shaft is drivingly connected with the motor output shaft;
座体支架,与支撑轴套固定连接,适于固定安装于风扇支座上。The seat bracket is fixedly connected with the support sleeve, and is fixedly mounted on the fan support.
优选地,支撑轴套为弹性轴套。Preferably, the support sleeve is an elastic sleeve.
优选地,座体支架套设在支撑轴套的外侧。Preferably, the seat bracket is sleeved on the outer side of the support sleeve.
优选地,支撑轴套的内环面和叶轮轴之间还设置有叶轮轴承。Preferably, an impeller bearing is further disposed between the inner annulus of the support sleeve and the impeller shaft.
优选地,叶轮轴承内壁成型有油槽。Preferably, the inner wall of the impeller bearing is formed with an oil groove.
优选地,支撑轴套为钢质胶圈或橡胶胶圈或塑料胶圈。Preferably, the support sleeve is a steel apron or a rubber apron or a plastic apron.
优选地,座体支架固定在支撑轴套轴向的一侧壁上且具有轴向延伸的弧形部。Preferably, the seat bracket is fixed to a side wall of the support sleeve axial direction and has an axially extending curved portion.
优选地,支撑轴套和座体支架一体成型。Preferably, the support sleeve and the seat bracket are integrally formed.
优选地,支撑轴套为自润滑胶圈。Preferably, the support sleeve is a self-lubricating rubber ring.
优选地,风扇支座成型于底壳上;座体支架上设置有与底壳配合的支 架插接部。Preferably, the fan support is formed on the bottom case; the base support is provided with a branch that cooperates with the bottom case Rack connector.
优选地,支架插接部包括:用于限定与底壳的插接深度的支架限位部、与底壳侧壁上的导向结构配合的支架导向部。Preferably, the bracket insertion portion includes: a bracket limiting portion for defining a depth of insertion of the bottom case, and a bracket guiding portion for mating with the guiding structure on the side wall of the bottom case.
优选地,支架限位部呈板式结构,对称成型于座体支架上且径向延伸;支架限位部垂直于支架导向部;支架导向部成型于支架限位部的下表面。Preferably, the bracket limiting portion has a plate structure, is symmetrically formed on the base body bracket and extends radially; the bracket limiting portion is perpendicular to the bracket guiding portion; and the bracket guiding portion is formed on the lower surface of the bracket limiting portion.
优选地,支架插接部还包括与底壳侧壁的通孔勾接的支架倒钩。Preferably, the bracket insertion portion further includes a bracket barb that is hooked to the through hole of the side wall of the bottom case.
优选地,支架插接部为呈三角凸缘结构,对应于底壳的口缘处的倒三角凹槽;支架限位部为三角凸缘结构的根部;支架导向部为成型于三角凸缘结构的侧边的条形凹槽,对应于倒三角凹槽内的条形凸起。Preferably, the bracket insertion portion has a triangular flange structure corresponding to the inverted triangular groove at the edge of the bottom case; the bracket limiting portion is a root portion of the triangular flange structure; and the bracket guiding portion is formed in the triangular flange structure The strip-shaped grooves on the sides correspond to the strip-shaped projections in the inverted triangular grooves.
本发明相对于现有技术具有以下优点:The present invention has the following advantages over the prior art:
1.本发明提供的一种轴承座组件,包括支撑轴套和座体支架,支撑轴套内环面套设在通过电机传动的旋转轴外表面上,座体支架与支撑轴套固定连接,将叶轮轴承座组件安装在风扇支座上,设置于叶轮靠近电机的一端,解决了叶轮轴套与电机轴套悬空连接的问题,用于在拆卸或装配叶轮时为叶轮轴套设置支撑点,避免叶轮歪斜或掉落而损坏。1. The present invention provides a bearing housing assembly comprising a support bushing and a seat bracket. The inner ring surface of the support bushing is sleeved on the outer surface of the rotating shaft driven by the motor, and the seat bracket is fixedly connected with the support bushing. The impeller bearing block assembly is mounted on the fan support and disposed at the end of the impeller close to the motor, which solves the problem that the impeller bushing and the motor bushing are suspended and connected, and is used for setting the support point for the impeller bushing when the impeller is disassembled or assembled. Avoid damage to the impeller if it is skewed or dropped.
2.本发明提供的一种叶轮轴承座组件,该支撑轴套为弹性轴套,具有一定弹性,当旋转轴与电机刚开始对接时发生不对中的情况时,可通过支撑轴套的弹性根据旋转轴与电机的输出轴的位置做适应性的调整,抵消其不对中情况,降低了对旋转轴及输出轴的磨损,提高旋转轴及其产品的寿命。2. An impeller bearing block assembly provided by the present invention, the support bushing is an elastic bushing having a certain elasticity. When the rotating shaft and the motor are initially misaligned, the elastic condition of the supporting bushing can be The position of the rotating shaft and the output shaft of the motor is adaptively adjusted to offset the misalignment, reduce the wear on the rotating shaft and the output shaft, and improve the life of the rotating shaft and its products.
3.本发明提供的一种叶轮轴承座组件,座体支架套设在支撑轴套的外侧,即不与支撑轴套内环面上的旋转轴发生干涉,套设连接也使得支撑轴套相对座体支架不会发生移位。3. An impeller bearing block assembly provided by the present invention, the seat bracket is sleeved on the outer side of the support sleeve, that is, does not interfere with the rotating shaft on the inner ring surface of the support sleeve, and the sleeve connection also makes the support sleeve relatively The seat bracket does not shift.
4.本发明提供的一种叶轮轴承座组件,支撑轴套的内环面和叶轮的旋转轴之间还设置有叶轮轴承,叶轮轴承与旋转轴的摩擦力小,使得旋转轴在叶轮轴承座组件内旋转时受的阻力进一步减小,传动更加平稳顺畅。4. An impeller bearing block assembly provided by the present invention, an impeller bearing is further disposed between the inner ring surface of the support bushing and the rotating shaft of the impeller, and the friction force between the impeller bearing and the rotating shaft is small, so that the rotating shaft is in the impeller bearing seat The resistance during rotation within the assembly is further reduced and the drive is smoother and smoother.
5.本发明提供的一种叶轮轴承座组件,叶轮轴承内壁成型有油槽,使 得叶轮轴承内壁和旋转轴外壁之间可以充满润滑油,也就降低了两者相对运动时的摩擦力,提高旋转效率。5. An impeller bearing block assembly provided by the present invention, wherein an oil groove is formed on an inner wall of the impeller bearing, so that The inner wall of the impeller bearing and the outer wall of the rotating shaft can be filled with lubricating oil, which reduces the friction between the two relative movements and improves the rotation efficiency.
6.本发明提供的一种叶轮轴承座组件,支撑轴套为钢质轴套或橡胶轴套或塑料轴套。钢制轴套寿命较长,橡胶轴套具有良好的弹性,塑料轴套位于两者之间。实际使用中,根据需要选择不同的轴套材质。6. The invention provides an impeller bearing block assembly, wherein the support sleeve is a steel sleeve or a rubber sleeve or a plastic sleeve. The steel bushing has a long life and the rubber bushing has good elasticity, and the plastic bushing is located between the two. In actual use, select different bushing materials as needed.
7.本发明提供的一种叶轮轴承座组件,支撑轴套的内环面和外环面之间设置有支撑部,以支撑支撑轴套的内环面和外环面,避免其被挤压扭曲,导致不能与叶轮的旋转轴转动配合。座体支架固定在支撑轴套轴向的一侧壁上,并且具有轴向延伸的弧形部,使得叶轮轴承座组件沿在轴向方向上得到有效支撑,避免旋转轴与胶座组件之间角度的偏转,也就降低旋转轴的磨损程度。7. An impeller bearing block assembly provided by the present invention, wherein a support portion is disposed between the inner annular surface and the outer annular surface of the support bushing to support the inner annular surface and the outer annular surface of the support sleeve to prevent it from being squeezed Distorted, resulting in a rotational fit with the rotating shaft of the impeller. The seat bracket is fixed on a side wall of the support sleeve axial direction and has an axially extending curved portion, so that the impeller bearing seat assembly is effectively supported in the axial direction, avoiding between the rotating shaft and the rubber seat assembly The deflection of the angle also reduces the degree of wear of the rotating shaft.
8.本发明提供的一种叶轮轴承座组件,支撑轴套和座体支架为一体注塑成型件,从而减少零件的数量,简化产品装配工序。8. The invention provides an impeller bearing seat assembly, wherein the supporting bushing and the seat bracket are integrally injection molded parts, thereby reducing the number of parts and simplifying the assembly process of the product.
9.本发明提供的一种叶轮轴承座组件,支撑轴套为自润滑轴套,从而可以使得其与旋转轴之间的摩擦力较小。9. An impeller bearing block assembly provided by the present invention, the support bushing being a self-lubricating bushing such that the friction between the bushing and the rotating shaft is small.
10.本发明提供的一种叶轮轴承座组件,风扇支座成型于底壳上;座体支架上设置有与底壳配合的支架插接部,即座体支架通过快速插接的方式固定到底壳上,以实现快速安装。10. An impeller bearing block assembly provided by the present invention, the fan support is formed on the bottom case; the base support is provided with a bracket insertion portion that cooperates with the bottom case, that is, the seat bracket is fixed to the bottom case by quick plugging. On, to achieve a quick installation.
11.本发明提供的一种叶轮轴承座组件,支架插接部包括:用于限定与底壳的插接深度的支架限位部、与底壳侧壁上的导向结构配合的支架导向部。该支架限位部对座体支架的插接位置进行限制,支架导向部则实现插接导向,限位与导向结合将座体支架准确定位安装,实现该叶轮轴承座组件的精确装配。11. An impeller bearing block assembly provided by the present invention, the bracket insertion portion comprising: a bracket limiting portion for defining a depth of insertion of the bottom case, and a bracket guiding portion for mating with the guiding structure on the side wall of the bottom case. The bracket limiting portion limits the insertion position of the seat bracket, and the bracket guiding portion realizes the plug guiding, and the limiting position and the guiding combination accurately position and mount the seat bracket to realize accurate assembly of the impeller bearing seat assembly.
12.本发明提供的一种叶轮轴承座组件,支架限位部呈板式结构,对称成型于座体支架上且径向延伸,用于抵在底壳上风扇支座上的口缘处(即开口边缘),实现限位。支架导向部成型于支架限位部的下表面,即插接过程中先导向后限位。支架限位部垂直于支架导向部,从而使得支架限位部上受力均匀,座体支架不易出现倾斜。 12. An impeller bearing block assembly provided by the present invention, the bracket limiting portion has a plate structure, is symmetrically formed on the base body bracket and extends radially to abut the edge of the fan support on the bottom case (ie The edge of the opening) is used to achieve the limit. The bracket guiding portion is formed on the lower surface of the bracket limiting portion, that is, the guiding position is first guided after the plugging process. The bracket limiting portion is perpendicular to the bracket guiding portion, so that the force on the bracket limiting portion is uniform, and the seat bracket is less inclined.
13.本发明提供的一种叶轮轴承座组件,支架插接部还包括与底壳侧壁的通孔勾接的支架倒钩,从而避免座体支架受到振动而脱出底壳。13. An impeller bearing block assembly according to the present invention, the bracket insertion portion further comprising a bracket barb hooked to the through hole of the side wall of the bottom case, thereby preventing the seat frame from being vibrated to escape the bottom case.
14.本发明提供的一种叶轮轴承座组件,支架插接部为呈三角凸缘结构,对应于底壳的口缘(即开口边缘)处的倒三角凹槽,三角凸缘插入倒三角凹槽使得支撑轴套与底壳连接。支架限位部为三角凸缘的根部;支架导向部为成型于三角凸缘的侧边的条形凹槽,对应于倒三角凹槽内的条形凸起,通过支架限位部和支架导向部将轴承座组件准确定位固定在底壳上。14. An impeller bearing block assembly provided by the present invention, the bracket insertion portion is a triangular flange structure corresponding to an inverted triangular groove at the edge of the bottom case (ie, the opening edge), and the triangular flange is inserted into the inverted triangular concave The slot connects the support sleeve to the bottom case. The bracket limiting portion is a root portion of the triangular flange; the bracket guiding portion is a strip-shaped groove formed on a side of the triangular flange, corresponding to the strip-shaped protrusion in the inverted triangular groove, guided by the bracket limiting portion and the bracket The part accurately positions the bearing block assembly on the bottom case.
附图说明DRAWINGS
为了更清楚地说明发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the invention or the technical solutions in the prior art, the drawings used in the specific embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description It is a certain embodiment of the invention, and other drawings can be obtained from those skilled in the art without any creative work.
图1为本发明空调器的爆炸图;Figure 1 is an exploded view of the air conditioner of the present invention;
图2为本发明的一实施方式中风道组件的结构示意图;2 is a schematic structural view of an air duct assembly according to an embodiment of the present invention;
图3为本发明一实施方式中轴承座组件的结构示意图;3 is a schematic structural view of a bearing housing assembly according to an embodiment of the present invention;
图4为本发明的轴承座组件的爆炸图;Figure 4 is an exploded view of the bearing housing assembly of the present invention;
图5为支撑轴套与底壳的装配结构示意图;Figure 5 is a schematic view showing the assembly structure of the support sleeve and the bottom case;
图6为本发明的轴承座组件的另一实施方式的结构示意图;Figure 6 is a schematic structural view of another embodiment of the bearing housing assembly of the present invention;
图7为另一支撑轴套与底壳的装配结构示意图;Figure 7 is a schematic view showing the assembly structure of another support sleeve and a bottom case;
图8为本发明的轴承座组件的又一实施方式的结构示意图;Figure 8 is a schematic structural view of still another embodiment of the bearing housing assembly of the present invention;
图9为又一支撑轴套与底壳的装配结构示意图。FIG. 9 is a schematic view showing the assembly structure of another support bushing and a bottom case.
附图标记说明:Description of the reference signs:
100、基座模块;101、基座部件;141、风扇电机;142、输出轴;200、热交换模块;220、换热器;300、风水道模块;310、底壳;3101、口 缘;3102、导向结构;3103、通孔;3104、倒三角凹槽;3105、条形凸起;311、风扇支座;320、叶轮;321、叶轮轴;330、轴承座组件;331、座体支架;3310、支架插接部;3311、支架限位部;3312、支架导向部;3313、支架倒钩;332、支撑轴套;334、叶轮轴承;400、外观模块。100, base module; 101, base member; 141, fan motor; 142, output shaft; 200, heat exchange module; 220, heat exchanger; 300, air duct module; 310, bottom shell; Edge; 3102, guiding structure; 3103, through hole; 3104, inverted triangular groove; 3105, strip protrusion; 311, fan support; 320, impeller; 321, impeller shaft; 330, bearing block assembly; Body bracket; 3310, bracket insertion portion; 3311, bracket limit portion; 3312, bracket guide portion; 3313, bracket barb; 332, support sleeve; 334, impeller bearing; 400, appearance module.
具体实施方式detailed description
下面将结合附图对发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是发明一部分实施例,而不是全部的实施例。基于发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于发明保护的范围。The technical solutions of the present invention will be clearly and completely described in the following with reference to the accompanying drawings. It is obvious that the described embodiments are a part of the embodiments of the invention, but not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the invention without departing from the inventive scope are the scope of the invention.
图1所示为本发明的一种模块化空调室内机,包括基座模块100,热交换模块200,风水道模块300以及外观模块400。其中,基座模块100包括基座部件101,热交换模块200包括换热器220。1 shows a modular air conditioner indoor unit according to the present invention, including a base module 100, a heat exchange module 200, a wind water module 300, and an appearance module 400. Wherein, the base module 100 includes a base member 101, and the heat exchange module 200 includes a heat exchanger 220.
风水道模块300包括风道组件301,如图2所示,风道组件具有一个底壳310,底壳310上设置有风扇支座311;在风扇支座311与叶轮320的叶轮轴321之间设置有对中装置,对中装置为轴承座组件330。一个叶轮320安装在风扇支座311上,在叶轮轴321靠近风扇电机141一侧,通过轴承座组件330设置在底壳310的风扇支座311上,如图3和图4至9所示。The damper module 300 includes a duct assembly 301. As shown in FIG. 2, the duct assembly has a bottom casing 310. The bottom casing 310 is provided with a fan support 311; between the fan support 311 and the impeller shaft 321 of the impeller 320. A centering device is provided, the centering device being a bearing block assembly 330. An impeller 320 is mounted on the fan support 311, on the side of the impeller shaft 321 near the fan motor 141, and on the fan support 311 of the bottom casing 310 through the bearing block assembly 330, as shown in Figs. 3 and 4 to 9.
其中,风道组件301中的叶轮组件,如图2、4至9所示,其包括具有叶轮轴321的叶轮320,叶轮轴321靠近风扇电机141一端与风扇电机141传动连接,叶轮轴321另一端可旋转的设置在底壳310上,叶轮轴321靠近风扇电机141一端还套设有轴承座组件330,轴承座组件330适于固定在底壳310上。本实施例提供的一种轴承座组件330,包括:支撑轴套332和座体支架331,支撑轴套332其内环面套设在叶轮轴321外表面上,旋转轴与风扇电机141输出轴传动连接;座体支架331与支撑轴套332固定连接,适于固定安装于支座上。支撑轴套332的内环面和叶轮的叶轮轴321之间还设置有叶轮轴承334。支撑轴套332和座体支架331一体成型。支撑轴套为自润滑胶圈。座体支架331上设置有与底壳310配合的支架插接部3310。支架插接部3310包括:用于限定与底壳310的插接深度的支架限位部3311、与底壳310侧壁上的导向结构3102配合的支架导向部3312。支撑轴套332为自润式弹性胶圈。支撑轴套332内还设置有叶轮轴承334,叶轮轴承334 与叶轮轴321转动配合。底壳310具有朝向热交换模块200的侧面,在该侧面上成型有盛接和排放来自热交换模块200的冷凝水的水槽。叶轮320安装在风扇支座311上后,处于水槽中。The impeller assembly in the air duct assembly 301, as shown in FIGS. 2 and 4 to 9, includes an impeller 320 having an impeller shaft 321 that is coupled to the fan motor 141 at one end of the fan motor 141 and the impeller shaft 321 One end is rotatably disposed on the bottom case 310. The impeller shaft 321 is adjacent to the end of the fan motor 141 and further has a bearing block assembly 330. The bearing block assembly 330 is adapted to be fixed to the bottom case 310. The bearing block assembly 330 of the embodiment includes: a support sleeve 332 and a seat bracket 331. The inner sleeve surface of the support sleeve 332 is sleeved on the outer surface of the impeller shaft 321 , and the rotating shaft and the fan motor 141 output shaft The transmission base is fixedly connected to the support sleeve 332 and is fixedly mounted on the support. An impeller bearing 334 is also disposed between the inner annular surface of the support sleeve 332 and the impeller shaft 321 of the impeller. The support sleeve 332 and the seat bracket 331 are integrally formed. The support bushing is a self-lubricating rubber ring. The seat bracket 331 is provided with a bracket insertion portion 3310 that cooperates with the bottom case 310. The bracket insertion portion 3310 includes a bracket limiting portion 3311 for defining a depth of insertion of the bottom case 310, and a bracket guiding portion 3312 for engaging with the guiding structure 3102 on the side wall of the bottom case 310. The support sleeve 332 is a self-lubricating elastic apron. An impeller bearing 334 and an impeller bearing 334 are further disposed in the support sleeve 332. Rotating cooperation with the impeller shaft 321 . The bottom case 310 has a side facing the heat exchange module 200, on which a water tank that receives and discharges condensed water from the heat exchange module 200 is formed. After the impeller 320 is mounted on the fan support 311, it is in the water tank.
上述的轴承座组件330中,将轴承座组件330安装在支座上,其设置于叶轮320靠近风扇电机141的一端,解决了叶轮轴与电机输出轴悬空连接的问题。现有技术中,当拆卸叶轮320时,叶轮320向远离风扇电机141的方向移动时,本实施例提供的轴承座组件330,用于支撑靠近风扇电机141端的叶轮轴套,避免叶轮320拆装或装配过程中叶轮320歪斜或掉落而损坏。也就是说,操作人员在需要取下叶轮320进行清洁前,推动叶轮320远离风扇电机141后,可以借助轴承座组件330支撑叶轮320。叶轮320清洁完成后,在叶轮320与风扇电机141完成对接前,借助轴承座组件330使叶轮320与风扇电机141对中连接。该支撑轴套332为弹性轴套,具有一定弹性,当旋转轴与风扇电机141刚开始对接时发生不对中的情况时,可通过支撑轴套332的弹性根据旋转轴与风扇电机141的输出轴的位置做适应性的调整,抵消其不对中情况,降低了对旋转轴及输出轴的磨损,提高旋转轴及其产品的寿命。座体支架331套设在支撑轴套332的外侧,即不与支撑轴套332内环面上的旋转轴发生干涉,套设连接也使得支撑轴套332相对座体支架331不会发生移位。叶轮轴承334内壁成型有油槽,使得叶轮轴承334内壁和旋转轴外壁之间可以充满润滑油,也就降低了两者相对运动时的摩擦力,提高旋转效率。座体支架331固定在支撑轴套332轴向的一侧壁上,并且具有轴向延伸的弧形部,使得轴承座组件330沿在轴向方向上得到有效支撑,避免旋转轴与胶座组件之间角度的偏转,也就降低旋转轴的磨损程度。In the above-described bearing block assembly 330, the bearing block assembly 330 is mounted on the support, which is disposed at one end of the impeller 320 near the fan motor 141, and solves the problem that the impeller shaft and the motor output shaft are suspended. In the prior art, when the impeller 320 is disassembled and the impeller 320 is moved away from the fan motor 141, the bearing block assembly 330 provided in this embodiment is used to support the impeller bushing near the end of the fan motor 141 to prevent the impeller 320 from being disassembled. Or the impeller 320 is damaged or dropped during assembly or damage. That is, after the operator pushes the impeller 320 away from the fan motor 141 before the impeller 320 needs to be removed for cleaning, the impeller 320 can be supported by the bearing block assembly 330. After the impeller 320 is cleaned, the impeller 320 is centered with the fan motor 141 by the bearing block assembly 330 before the impeller 320 is mated with the fan motor 141. The support sleeve 332 is an elastic sleeve and has a certain elasticity. When the rotation shaft and the fan motor 141 are initially misaligned, the elasticity of the support sleeve 332 can be adjusted according to the rotation axis and the output shaft of the fan motor 141. The position is adjusted adaptively to offset the misalignment, reduce the wear on the rotating shaft and the output shaft, and improve the life of the rotating shaft and its products. The seat bracket 331 is sleeved on the outer side of the support sleeve 332, that is, does not interfere with the rotating shaft on the inner ring surface of the support sleeve 332, and the sleeve connection also makes the support sleeve 332 not displaced relative to the seat bracket 331. . The inner wall of the impeller bearing 334 is formed with an oil groove, so that the inner wall of the impeller bearing 334 and the outer wall of the rotating shaft can be filled with lubricating oil, thereby reducing the friction between the two relative movements and improving the rotation efficiency. The seat bracket 331 is fixed on a side wall of the support sleeve 332 in the axial direction, and has an axially extending curved portion, so that the bearing block assembly 330 is effectively supported in the axial direction to avoid the rotating shaft and the rubber seat assembly. The deflection between the angles reduces the degree of wear of the rotating shaft.
座体支架331上设置有与底壳310配合的支架插接部3310,支架插接部3310包括:用于限定与底壳310的插接深度的支架限位部3311、与底壳310侧壁上的导向结构3102配合的支架导向部3312。该支架限位部3311对座体支架331的插接位置进行限制,支架导向部3312则实现插接导向,限位与导向结合将座体支架331准确定位安装,实现该轴承座组件330的精确装配。The base bracket 331 is provided with a bracket insertion portion 3310 that cooperates with the bottom casing 310. The bracket insertion portion 3310 includes a bracket limiting portion 3311 for defining a depth of insertion with the bottom casing 310, and a sidewall of the bottom casing 310. The upper guiding structure 3102 is fitted with a bracket guiding portion 3312. The bracket limiting portion 3311 limits the insertion position of the seat bracket 331 , and the bracket guiding portion 3312 realizes the plug guiding. The limiting and guiding combination combines the seat bracket 331 to accurately position and mount, thereby realizing the precision of the bearing seat assembly 330 . assembly.
支架限位部3311呈板式结构,对称成型于座体支架331上且径向延伸,用于抵在底壳310的风扇支座311上的口缘3101,实现限位。支架导向部 3312成型于支架限位部3311的下表面,即插接过程中先导向后限位。支架限位部3311垂直于支架导向部3312,从而使得支架限位部3311上受力均匀,座体支架331不易出现倾斜。支架插接部3310还包括与底壳310侧壁的通孔3103勾接的支架倒钩3313,从而避免座体支架331受到振动而脱出底壳310。The bracket limiting portion 3311 has a plate structure and is symmetrically formed on the base bracket 331 and extends radially to abut against the lip 3101 on the fan support 311 of the bottom casing 310 to achieve the limit. Bracket guide The 3312 is formed on the lower surface of the bracket limiting portion 3311, that is, the first guiding rear limit position during the plugging process. The bracket limiting portion 3311 is perpendicular to the bracket guiding portion 3312, so that the force on the bracket limiting portion 3311 is uniform, and the seat bracket 331 is less inclined. The bracket insertion portion 3310 further includes a bracket barb 3313 that is hooked to the through hole 3103 of the side wall of the bottom case 310, thereby preventing the seat bracket 331 from being shaken to come out of the bottom case 310.
作为可变换的实施例,本实施例提供的一种轴承座组件330,如图3、图4至图9所示,包括:支撑轴套332,其内环面套设在叶轮轴321外表面上,旋转轴与风扇电机141的输出轴142传动连接;座体支架331,与支撑轴套332固定连接,适于固定安装于支座上。As a changeable embodiment, the bearing block assembly 330 of the present embodiment, as shown in FIG. 3 and FIG. 4 to FIG. 9 , includes: a support sleeve 332 having an inner annular surface sleeved on the outer surface of the impeller shaft 321 . The rotating shaft is connected to the output shaft 142 of the fan motor 141. The base bracket 331 is fixedly connected to the support sleeve 332 and is fixedly mounted on the support.
将轴承座组件330安装在支座上,其设置于叶轮320靠近风扇电机141的一端,解决了叶轮轴套与电机轴套悬空连接的问题。现有技术中,当拆卸叶轮320时,叶轮320向远离风扇电机141的方向移动时,本实施例提供的轴承座组件330,用于支撑靠近风扇电机141端的叶轮轴套,避免叶轮320拆装过程中叶轮320歪斜或掉落而损坏。也就是说,操作人员在需要取下叶轮320进行清洁前,推动叶轮320远离风扇电机141后,可以借助轴承座组件330支撑叶轮320。叶轮320清洁完成后,在叶轮320与风扇电机141完成对接前,借助轴承座组件330使叶轮320与风扇电机141对中连接。The bearing block assembly 330 is mounted on the support, which is disposed at an end of the impeller 320 near the fan motor 141, which solves the problem that the impeller bushing is suspended from the motor bushing. In the prior art, when the impeller 320 is disassembled and the impeller 320 is moved away from the fan motor 141, the bearing block assembly 330 provided in this embodiment is used to support the impeller bushing near the end of the fan motor 141 to prevent the impeller 320 from being disassembled. The impeller 320 is damaged or dropped during the process. That is, after the operator pushes the impeller 320 away from the fan motor 141 before the impeller 320 needs to be removed for cleaning, the impeller 320 can be supported by the bearing block assembly 330. After the impeller 320 is cleaned, the impeller 320 is centered with the fan motor 141 by the bearing block assembly 330 before the impeller 320 is mated with the fan motor 141.
支撑轴套332的内环面和外环面之间设置有支撑部,以支撑支撑轴套的内环面和外环面,避免其被挤压扭曲,导致不能与叶轮320的旋转轴转动配合。座体支架331固定在支撑轴套332轴向的一侧壁上,并且具有轴向延伸的弧形部,使得轴承座组件330沿在轴向方向上得到有效支撑,避免旋转轴与胶座组件之间角度的偏转,也就降低旋转轴的磨损程度。A support portion is disposed between the inner annular surface and the outer annular surface of the support sleeve 332 to support the inner annular surface and the outer annular surface of the support sleeve to prevent it from being squeezed and twisted, so that the rotation shaft of the impeller 320 cannot be rotated and matched. . The seat bracket 331 is fixed on a side wall of the support sleeve 332 in the axial direction, and has an axially extending curved portion, so that the bearing block assembly 330 is effectively supported in the axial direction to avoid the rotating shaft and the rubber seat assembly. The deflection between the angles reduces the degree of wear of the rotating shaft.
如图6所示,支撑轴套332和座体支架331为一体注塑成型件,从而减少零件的数量,简化产品装配工序。As shown in FIG. 6, the support sleeve 332 and the seat bracket 331 are integrally molded, thereby reducing the number of parts and simplifying the product assembly process.
支撑轴套332为自润滑轴套,从而可以使得其与旋转轴之间的摩擦力较小。轴承座组件330,支座成型于底壳310上;座体支架331上设置有与底壳310配合的支架插接部3310,即座体支架331通过快速插接的方式固定到底壳310上,以实现快速安装。The support bushing 332 is a self-lubricating bushing so that the friction between it and the rotating shaft can be made small. The bearing block assembly 330 is formed on the bottom case 310. The base frame 331 is provided with a bracket insertion portion 3310 that cooperates with the bottom case 310. The seat frame 331 is fastened to the bottom case 310 by means of quick insertion. Achieve quick installation.
如图7所示,支架插接部3310与上述的支架插接部3310相同,包括:用于限定与底壳310的插接深度的支架限位部3311、与底壳310侧壁上的 导向结构3102配合的支架导向部3312。As shown in FIG. 7, the bracket insertion portion 3310 is the same as the bracket insertion portion 3310 described above, and includes: a bracket limiting portion 3311 for defining a depth of insertion with the bottom case 310, and a sidewall of the bottom case 310. The guide structure 3102 is fitted with a bracket guide portion 3312.
作为可变换的实施例,本实施例的一种轴承座组件330,如图8所示,包括支撑轴套332和座体支架331,支撑轴套332的内环面套设在叶轮轴321外表面上,旋转轴与风扇电机141输出轴传动连接;座体支架331,与支撑轴套332固定连接,适于固定安装于支座上。将轴承座组件330安装在支座上,其设置于叶轮320靠近风扇电机141的一端,解决了叶轮轴套与电机轴套悬空连接的问题。现有技术中,当拆卸叶轮320时,叶轮320向远离风扇电机141的方向移动时,本是实施例提供的轴承座组件330,用于支撑靠近风扇电机141端的叶轮轴套,避免叶轮320拆装过程中叶轮320歪斜或掉落而损坏。As a changeable embodiment, a bearing block assembly 330 of the present embodiment, as shown in FIG. 8, includes a support bushing 332 and a seat bracket 331. The inner ring surface of the support bushing 332 is sleeved outside the impeller shaft 321 On the surface, the rotating shaft is connected to the output shaft of the fan motor 141; the base bracket 331 is fixedly connected to the supporting sleeve 332 and is fixedly mounted on the support. The bearing block assembly 330 is mounted on the support, which is disposed at an end of the impeller 320 near the fan motor 141, which solves the problem that the impeller bushing is suspended from the motor bushing. In the prior art, when the impeller 320 is disassembled and the impeller 320 is moved away from the fan motor 141, the bearing housing assembly 330 provided in the embodiment is used to support the impeller bushing near the end of the fan motor 141 to prevent the impeller 320 from being disassembled. The impeller 320 is damaged or dropped during the loading process.
如图8所示,支架插接部3310为呈三角凸缘结构,对应于底壳310的口缘3101处的倒三角凹槽3104,三角凸缘插入倒三角凹槽3104使得支撑轴套332与底壳310连接。支架限位部3311为三角凸缘结构的根部;支架导向部3312为成型于三角凸缘结构的侧边的条形凹槽,对应于倒三角凹槽3104内的条形凸起3105,通过支架限位部3311和支架导向部3312将轴承座组件330准确定位固定在底壳310上。As shown in FIG. 8, the bracket insertion portion 3310 has a triangular flange structure corresponding to the inverted triangular groove 3104 at the lip 3101 of the bottom case 310, and the triangular flange is inserted into the inverted triangular groove 3104 so that the support sleeve 332 is The bottom case 310 is connected. The bracket limiting portion 3311 is a root portion of the triangular flange structure; the bracket guiding portion 3312 is a strip-shaped groove formed on a side of the triangular flange structure, corresponding to the strip-shaped protrusion 3105 in the inverted triangular groove 3104, through the bracket The limiting portion 3311 and the bracket guiding portion 3312 accurately position and fix the bearing housing assembly 330 on the bottom case 310.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。 It is apparent that the above-described embodiments are merely illustrative of the examples, and are not intended to limit the embodiments. Other variations or modifications of the various forms may be made by those skilled in the art in light of the above description. There is no need and no way to exhaust all of the implementations. Obvious changes or variations resulting therefrom are still within the scope of the invention.

Claims (14)

  1. 一种轴承座组件,其特征在于,包括:A bearing block assembly, comprising:
    支撑轴套(332),其内环面套设在叶轮轴(321)外表面上,所述叶轮轴(321)与电机输出轴传动连接;a support sleeve (332), the inner annular surface is sleeved on the outer surface of the impeller shaft (321), and the impeller shaft (321) is drivingly connected with the motor output shaft;
    座体支架(331),与所述支撑轴套(332)固定连接,适于固定安装于风扇支座(311)上。The seat bracket (331) is fixedly connected to the support bushing (332) and is fixedly mounted on the fan support (311).
  2. 根据权利要求1所述的轴承座组件,其特征在于,所述支撑轴套(332)为弹性轴套。The bearing block assembly of claim 1 wherein said support bushing (332) is an elastomeric bushing.
  3. 根据权利要求2所述的轴承座组件,其特征在于,所述座体支架(331)套设在所述支撑轴套(332)的外侧。The bearing block assembly of claim 2 wherein said seat bracket (331) is sleeved outside said support sleeve (332).
  4. 根据权利要求3所述的轴承座组件,其特征在于,所述支撑轴套(332)的内环面和叶轮的叶轮轴(321)之间还设置有叶轮轴承(334)。The bearing block assembly of claim 3 wherein an impeller bearing (334) is disposed between the inner annulus of the support bushing (332) and the impeller shaft (321) of the impeller.
  5. 根据权利要求4所述的轴承座组件,其特征在于,所述叶轮轴承(334)内壁成型有油槽。The bearing block assembly of claim 4 wherein the inner wall of the impeller bearing (334) is formed with an oil groove.
  6. 根据权利要求4所述的轴承座组件,其特征在于,所述支撑轴套为钢质胶圈或橡胶胶圈或塑料胶圈。The bearing block assembly of claim 4 wherein the support sleeve is a steel apron or a rubber apron or a plastic apron.
  7. 根据权利要求1至6中任一所述的轴承座组件,其特征在于,所述座体支架(331)固定在所述支撑轴套(332)轴向的一侧壁上且具有轴向延伸的弧形部。The bearing block assembly according to any one of claims 1 to 6, wherein the seat bracket (331) is fixed to a side wall of the support bushing (332) and has an axial extension. The curved part.
  8. 根据权利要求7所述的轴承座组件,其特征在于,所述支撑轴套 (332)和所述座体支架(331)一体成型。The bearing block assembly of claim 7 wherein said support bushing (332) integrally formed with the seat bracket (331).
  9. 根据权利要求8所述的轴承座组件,其特征在于,所述支撑轴套为自润滑胶圈。The bearing block assembly of claim 8 wherein said support bushing is a self-lubricating rubber ring.
  10. 根据权利要求1至9中任一所述的轴承座组件,其特征在于,所述风扇支座(311)成型于底壳(310)上;所述座体支架(331)上设置有与底壳(310)配合的支架插接部(3310)。The bearing block assembly according to any one of claims 1 to 9, wherein the fan holder (311) is formed on the bottom case (310); the seat holder (331) is provided with a bottom A bracket (310) mating with the housing (310).
  11. 根据权利要求10所述的轴承座组件,其特征在于,所述支架插接部(3310)包括:用于限定与底壳(310)的插接深度的支架限位部(3311)、与底壳(310)侧壁上的导向结构(3102)配合的支架导向部(3312)。The bearing block assembly according to claim 10, wherein the bracket insertion portion (3310) comprises: a bracket limiting portion (3311) for defining a depth of insertion with the bottom case (310), and a bottom portion A guide guide (3312) that cooperates with the guide structure (3102) on the side wall of the shell (310).
  12. 根据权利要求11所述的轴承座组件,其特征在于,所述支架限位部(3311)呈板式结构,对称成型于所述座体支架(331)上且径向延伸;所述支架限位部(3311)垂直于支架导向部(3312);所述支架导向部(3312)成型于所述支架限位部(3311)的下表面。The bearing block assembly according to claim 11, wherein the bracket limiting portion (3311) has a plate structure symmetrically formed on the seat bracket (331) and extends radially; the bracket is limited The portion (3311) is perpendicular to the bracket guiding portion (3312); the bracket guiding portion (3312) is formed on the lower surface of the bracket limiting portion (3311).
  13. 根据权利要求12所述的轴承座组件,其特征在于,所述支架插接部(3310)还包括与底壳(310)侧壁的通孔(3103)勾接的支架倒钩(3313)。The bearing block assembly of claim 12, wherein the bracket insertion portion (3310) further comprises a bracket barb (3313) that is hooked to the through hole (3103) of the side wall of the bottom case (310).
  14. 根据权利要求11所述的轴承座组件,其特征在于,所述支架插接部(3310)呈三角凸缘结构,对应于所述底壳(310)的口缘(3101)处的倒三角凹槽(3104);所述支架限位部(3311)为所述三角凸缘结构的根部;所述支架导向部(3312)为成型于所述三角凸缘结构的侧边的条形凹槽,对应于所述倒三角凹槽(3104)内的条形凸起(3105)。 The bearing block assembly according to claim 11, wherein the bracket insertion portion (3310) has a triangular flange structure corresponding to an inverted triangular recess at the lip (3101) of the bottom case (310) a groove (3104); the bracket limiting portion (3311) is a root portion of the triangular flange structure; the bracket guiding portion (3312) is a strip groove formed on a side of the triangular flange structure, Corresponding to the strip-shaped protrusions (3105) in the inverted triangular groove (3104).
PCT/CN2017/111909 2017-01-25 2017-11-20 Bearing housing assembly WO2018137390A1 (en)

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CN201710056321 2017-01-25
CN201710056321.7 2017-01-25
CN201710303504.4 2017-05-02
CN201710303504.4A CN108343633A (en) 2017-01-25 2017-05-02 A kind of bearing block assembly

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