WO2018137374A1 - Battery liquid cooling device and battery system - Google Patents

Battery liquid cooling device and battery system Download PDF

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Publication number
WO2018137374A1
WO2018137374A1 PCT/CN2017/109408 CN2017109408W WO2018137374A1 WO 2018137374 A1 WO2018137374 A1 WO 2018137374A1 CN 2017109408 W CN2017109408 W CN 2017109408W WO 2018137374 A1 WO2018137374 A1 WO 2018137374A1
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WO
WIPO (PCT)
Prior art keywords
battery
water
inlet
liquid cooling
controller
Prior art date
Application number
PCT/CN2017/109408
Other languages
French (fr)
Chinese (zh)
Inventor
王永
林志宏
徐兴无
韩宁
黄文雪
Original Assignee
合肥国轩高科动力能源有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201710061511.8A external-priority patent/CN106848465B/en
Priority claimed from CN201710061597.4A external-priority patent/CN106602175A/en
Priority claimed from CN201710061580.9A external-priority patent/CN106654417B/en
Application filed by 合肥国轩高科动力能源有限公司 filed Critical 合肥国轩高科动力能源有限公司
Publication of WO2018137374A1 publication Critical patent/WO2018137374A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • H01M10/635Control systems based on ambient temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/64Heating or cooling; Temperature control characterised by the shape of the cells
    • H01M10/647Prismatic or flat cells, e.g. pouch cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6556Solid parts with flow channel passages or pipes for heat exchange
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • H01M10/6568Liquids characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to the field of battery protection technologies, and in particular, to a battery liquid cooling device and a battery system.
  • the battery management system (BATTERY MANAGEMENT SYSTEM, BMS for short) is generally used for monitoring, which is an active safety protection measure.
  • the battery management system also has a certain risk of failure.
  • the battery management system fails, the safe use of the battery system will not be guaranteed.
  • the battery system Since the battery system is connected by a plurality of batteries, when a single battery is out of control, if it cannot be effectively controlled, it is easily affected to other batteries, thereby causing thermal runaway of the entire battery system, and thus it is necessary to add a fire extinguishing device.
  • the battery system requires extremely high energy density. If the related components are added, it is necessary to increase the weight of the system, so that the energy density of the battery system is lowered. Therefore, it is necessary to provide a device that can both extinguish fires and ensure the energy density of the battery system.
  • the present invention provides a battery liquid cooling device and a battery system, which solves the technical problem that the battery system can ensure the energy density of the battery system while extinguishing the fire.
  • the battery liquid cooling device of the present invention comprises a liquid cooling plate, wherein the liquid cooling plate is provided with at least one through hole, and the at least one through hole is connected to a coolant flow channel in the liquid cooling plate. And the at least one through hole is sealed by a hot melt material adapted to melt after the battery corresponding to the sealed through hole is thermally runaway.
  • the battery system provided by the present invention includes at least one battery pack, each battery pack includes at least one battery, and the battery system further includes the above battery liquid cooling device, and the liquid cooling plate in the battery liquid cooling device Provided in contact with each battery;
  • the battery system further includes a cooling protection system,
  • the cooling protection system includes a controller, a water pump, and a water-cooled pipeline, wherein: the water-cooled pipeline is connected to an inlet and outlet end of the water pump, an evaporator on a vehicle to which the power battery system belongs, and the water pump, The evaporator and the water-cooling pipeline form a cooling circuit for a water supply circulation flow;
  • the controller is connected to a control end of the water pump, a battery management system of the power battery system, and the controller is used according to the The temperature collected by the battery management system controls the operation of the water pump.
  • the battery liquid cooling device and the battery system provided by the invention have a low surface temperature of the battery under normal working condition of the battery.
  • the coolant in the liquid cooling plate can be used in the cooling liquid. Normal flow in the flow path, the function of normal cooling of the battery.
  • the battery is out of control, for example, when a fire occurs, the temperature of the surface of the battery rises, so that the hot melt material in the through hole melts, thereby opening the through hole, and the coolant in the liquid cooling plate is subjected to the pressure difference between the inside and the outside.
  • the through hole is ejected to provide a stronger cooling effect and extinguish the battery flame.
  • the battery liquid cooling device provided by the present invention functions as a normal cooling function
  • the battery liquid cooling device provided by the present invention functions as a fire extinguishing device when the battery is thermally out of control.
  • the structure of the present invention is very simple, a through hole is formed in the liquid cooling plate, and the through hole is sealed with a hot melt material, and no new parts are added, so that no weight is increased, thereby ensuring that the energy density of the battery system is not lowered.
  • the battery liquid cooling device provided by the invention completely autonomously operates, and does not need to be considered as intervention, which not only saves manpower, but also ensures safety during battery use.
  • FIG. 1 is a schematic structural view of an entire battery system in an embodiment of the present invention.
  • FIG. 2 is a schematic structural view showing a part of a battery system according to an embodiment of the present invention.
  • Figure 3 is a front elevational view showing a battery system in accordance with an embodiment of the present invention.
  • Figure 4 is a partially enlarged schematic view showing the battery liquid cooling device of Figure 3;
  • Figure 5 shows a rear view of Figure 3
  • FIG. 6 is a schematic diagram showing the connection of a cooling protection system to an evaporator and a battery management system according to an embodiment of the present invention
  • an embodiment of the present invention provides a battery liquid cooling device.
  • the device includes a liquid-cooled plate 1 having at least one through hole 11a formed therein.
  • a through hole 11a is in communication with the coolant flow path 12a in the liquid cooling plate 1, and the at least one through hole 11a is sealed by a hot melt material 13a, and the hot melt material 13a is adapted to be sealed
  • the battery 2 corresponding to the through hole 11a is thermally controlled and melted.
  • the battery liquid cooling device in the normal working state of the battery 2, the surface temperature of the battery 2 is low. At this time, since the through hole 11a is sealed by the hot melt material 13a, the cooling in the liquid cooling plate 1 can be performed.
  • the liquid normally flows in the coolant flow path 12a, and functions as a normal cooling of the battery 2.
  • the battery 2 is thermally out of control, for example, when a fire occurs, the temperature of the surface of the battery 2 rises, so that the hot melt material 13a in the through hole 11a is melted, thereby opening the through hole 11a, and the coolant in the liquid cooling plate 1 is inside and outside.
  • the battery liquid cooling device provided by the present invention functions as a normal cooling function, and the battery liquid cooling device provided by the present invention functions as a fire extinguishing device when the battery 2 is thermally out of control.
  • the through hole 11a is opened in the liquid-cooled plate 1, and the through hole 11a is sealed with the hot melt material 13a, and no new parts are added, so that no weight is added, thereby ensuring energy density of the battery system. No decline.
  • the battery liquid cooling device provided by the invention completely autonomously operates, and does not need to be considered as intervention, which not only saves manpower, but also ensures safety during battery use.
  • the through hole 11a may be opened at a position where the liquid cooling plate 1 is in contact with the battery 2.
  • the through hole 11a may be sealed by the hot melt material 13a on the outer surface of the liquid cooling plate 1, and the through hole 11a may be opened at a position where the liquid cooling plate 1 is in contact with the battery 2, and
  • the hot melt material 13a seals the through hole 11a on the outer surface of the liquid cooling plate 1, and of course, other methods or the sensitivity of the hot melt material 13a to sense the surface temperature of the battery may be employed.
  • the through hole 11a may be disposed at a position where the liquid-cooled plate 1 is in contact with each of the batteries, so that when any one of the batteries is thermally runaway, the heat in the through hole 11a in contact with the thermally runaway battery may be melted.
  • the material 13a is melted, thereby opening the through hole 11a in contact with the thermal runaway battery, and the through hole 11a at other positions is not opened, thereby ensuring normal operation of other batteries that are not thermally runaway, thereby effectively improving passive safety protection performance.
  • the size of the through hole 11a may be set according to actual conditions, for example, the diameter is in the range of 0.8 mm to 1 mm, which is not limited in the present invention.
  • the hot-melt material 13a may be a hot-melt metal or an alloy, and the type of the metal or alloy may be selected according to the type of the battery, which is not limited in the invention.
  • a plurality of the above liquid-cooled plates 1 may be disposed to ensure normal use of each battery in the battery system.
  • the apparatus may further include a flow path regulating member disposed on the liquid-cooled plate 1, wherein:
  • the liquid cooling plate 1 includes a plate shell 14b and a coolant flow path disposed inside the plate shell 14b;
  • the material of the flow path regulating member includes a shape memory material for contacting the battery 2 and adjusting the flow rate of the coolant flow path according to the surface temperature of the contacted battery 2.
  • the flow path regulating member is made of a shape memory material
  • the process of adjusting the flow rate of the coolant flow path according to the temperature is actually a deformation process of the shape memory material, and the deformation of the shape memory material causes cooling.
  • the flow rate of the liquid flow path changes.
  • the deformation of the shape memory material causes the flow rate of the coolant flow path to be small, and the cooling at this time The effect is lower.
  • the surface temperature of the battery 2 in contact with the flow path regulating member rises above the deformation temperature of the shape memory material, the deformation of the shape memory material causes the flow rate of the coolant flow path to become large, and the cooling effect at this time is improved.
  • the shape memory When the surface temperature of the battery 2 contacted by the flow path regulating member is lowered to be lower than the deformation temperature of the shape memory material after strong cooling, the shape memory The deformation of the material causes the flow rate of the coolant flow passage to become small, so that the cooling strength is in a relatively low state.
  • the battery liquid cooling device includes a flow path regulating member
  • the flow regulating member is made of a shape memory material, and a change in temperature causes deformation of the flow path regulating member, thereby causing a change in the flow rate of the cooling liquid flow path, thereby realizing The function of automatic adjustment of cooling intensity.
  • the battery liquid cooling device provided by the present invention can automatically adjust the cooling intensity according to the surface temperature of the battery 2 to which the flow path regulating member is in contact with, the shape of the flow path regulating member that is in contact with the different battery 2 is different, so the liquid The cooling device has different cooling capacities for different batteries 2, and can realize differential management of the batteries 2 at different temperatures, thereby controlling the temperature difference of each battery 2 to a small range, improving the use efficiency of the battery 2, and extending the battery. 2 lifetime.
  • the flow channel regulating component can be implemented in various structural forms, which is not limited by the present invention. As shown in Figures 3 to 3, one of the optional structures is:
  • the flow path regulating member includes a contact portion 21b and a cutout portion 22b, wherein:
  • the contact portion 21b is disposed outside the plate shell 14b, and is connected to the cutout portion 22b inside the plate shell 14b through the plate shell 14b for contacting the battery 2 outside the board shell 14b;
  • the cut-off portion 22b is disposed in a coolant flow path inside the plate case 14b for deforming according to a surface temperature of the battery 2 that the connected contact portion 21b contacts to adjust a flow rate of the coolant flow path.
  • the cut-off portion 22b when the surface temperature of the battery 2 that the contact portion 21b contacts is relatively low, lower than the deformation temperature of the shape memory material, the cut-off portion 22b is in a relatively stretched state, so that the cross section of the coolant in the coolant flow path can be circulated. It is relatively small, so the flow rate of the coolant flow channel is relatively small, and the cooling intensity is relatively low.
  • the cut-off portion 22b contracts, so that the cross-section of the coolant that can flow through the coolant flow path becomes large, and the flow rate of the coolant flow path It becomes larger and the cooling strength increases.
  • the surface temperature of the battery 2 contacted by the contact portion 21b is lowered, and the deformation of the cut-off portion 22b is restored when the deformation temperature of the shape memory material is lower, so that the flow rate of the coolant flow path becomes smaller, so that the cooling strength is obtained. Change back to a lower state.
  • the contact portion 21b provided outside the plate case 14b is for contacting the battery 2, and the cut-off portion 22b provided in the coolant flow path inside the case is sensed according to the connected contact portion 21b thereof.
  • the temperature is deformed to achieve the adjustment of the flow rate of the coolant flow channel Section.
  • the flow path regulating member of the structure has a simple structure and is easy to implement.
  • the coolant flow path inside the liquid-cooled plate 1 can adopt various structural forms, and the corresponding intercepting portions 22b are arranged differently.
  • an optional structural form of the coolant flow path is that the coolant flow path includes a main inflow passage 11b, a main return passage 12b, and a main inflow passage 11b and a chamber.
  • a plurality of branch passages 13b of the main return passage 12b are described.
  • the cut-off portion 22b can be disposed in at least one of the branch passages 13b.
  • the coolant flows in from the main inflow passage 11b, passes through the branch passage 13b, and is taken out from the main return passage 12b. Since the cut-off portion 22b is provided in at least one branch passage 13b, the flow rate of the at least one branch passage 13b can be adjusted.
  • the branch passage 13b can be realized in various structural forms.
  • the branch passage 13b is disposed in the main intake passage 11b and the main return passage 12b.
  • a plurality of ribs 15b are formed between each other, and of course, other structural forms can also be realized.
  • the shape memory material may be a shape memory alloy or a heat-induced shape memory polymer.
  • the shape memory material may be a shape memory alloy or a heat-induced shape memory polymer.
  • other materials that can be deformed by temperature may be used, and the invention is not limited thereto.
  • the above-mentioned plate shell 14b can be made of various materials. In order to make it have better thermal conductivity, a metal such as copper or an alloy such as an aluminum alloy can be used.
  • the present invention further provides a battery system, the system comprising at least one battery pack, each battery pack including at least one battery, the battery system further comprising the above battery liquid cooling device, wherein the battery liquid cooling device The liquid cold plate is placed in contact with each battery.
  • the battery system further includes a cooling protection system, as shown in FIG. 6, the cooling protection system includes: a controller 3c, a water pump 2c, and a water-cooling line 1c, wherein:
  • the water-cooling line 1c is connected to both the inlet and outlet end of the water pump 2c and the evaporator 4c on the vehicle to which the power battery system belongs, and the water pump 2c, the evaporator 4c, and the water-cooling line 1c are formed. a cooling circuit for the circulation of the water supply;
  • the controller 3c is connected to both the control end 21c of the water pump 2c and the battery management system 5c of the power battery system, and the controller 3c is configured to control the temperature according to the temperature collected by the battery management system 5c. The operation of the water pump 2c.
  • the battery management system 5c which is a BMS system, is used as an integrated circuit for collecting voltage, current, temperature and other parameters of the battery pack to monitor the status of the battery pack.
  • the water pump 2c provides power for the water circulation in the water-cooled line 1c, and when the water is delivered into the evaporator 4c, the heat is released to the outside of the vehicle by evaporation of the evaporator 4c, and further When water is output from the evaporator 4c, the water temperature is low, so that the battery pack can be cooled by the cooled water. Since the battery management system 5c and the evaporator 4c to which the water-cooling line 1c is connected are all devices on the existing vehicle, only the evaporator 4c on the vehicle is connected to the water-cooling line 1c, and a cooling circuit is formed together with the water pump 2c.
  • the controller 3c is connected to the battery management system 5c on the vehicle, and directly controls the temperature collected by the battery management system 5c. Therefore, in this embodiment, there is no additional vehicle water tank, refrigeration device, etc., compared with the conventional liquid cooling method. Therefore, the additional weight is small, which is beneficial to increase the energy density of the power battery system.
  • the cooling protection system provided in this embodiment may further include a flow controller 6c; the flow controller 6c is connected to any one of the water pump 2c and the evaporator 4c through its inlet and outlet ends.
  • the flow rate controller 6c, the water pump 2c, the evaporator 4c, and the water-cooling line 1c form a cooling circuit for the water supply circulation flow; the controller 3c and the flow rate control
  • the control terminal 61c of the device 6c is connected, and the controller 3c is further configured to control the flow rate of the flow controller 6c according to the temperature collected by the battery management system 5c.
  • a flow controller 6c is provided in the above-described cooling circuit, and the flow rate is controlled by the controller 3c. For example, when the surface temperature of the battery pack is high, the temperature drop is too slow during the cooling process by the cooling circuit, so that the surface temperature of the battery pack can be lowered by increasing the flow rate, thereby making the temperature adjustment more flexible. .
  • the cooling protection system may further include two three-way solenoid valves 7c, wherein one of the three-way solenoid valves 7c is connected to the first inlet and outlet end 71c and the second inlet and outlet end 72c of the three-way solenoid valve 7c to On the water-cooling line 1c on one side between the water pump 2c and the evaporator 4c, the other three-way solenoid valve 7c passes through the first inlet and outlet end 71c of the other three-way solenoid valve 7c and the second inlet and outlet water
  • the end 72c is connected to the water-cooling line 1c on the other side between the water pump 2c and the evaporator 4c, and the third inlet and outlet end 73c of the two three-way solenoid valves 7c are in communication; two three-way solenoid valves a first inlet and outlet end 71c of 7c, a second inlet and outlet end 72c of the two three-way solenoid valves 7c,
  • the first inlet and outlet end 71c of each three-way solenoid valve 7c is communicated with the third inlet and outlet water end 73c, and the temperature collected in the battery management system 5c is greater than the first
  • the maximum value of the temperature range is preset, the first inlet and outlet end 71c of each three-way solenoid valve 7c and the second inlet and outlet water end 72c are communicated.
  • the so-called three-way solenoid valve 7c actually has three inlet and outlet water ends: a first inlet and outlet end 71c, a second inlet and outlet end 72c, and a third inlet and outlet end 73c. Since there is no evaporator 4c in the heat preservation circuit, the water in the pipeline is not cooled, but the battery pack is insulated.
  • the cooling circuit is turned on, so that the cooling circuit can be used to cool down at this time.
  • the heat insulation circuit is turned on, so that the heat insulation circuit can be used for heat preservation at this time.
  • the first preset temperature range is set to a normal operating temperature range of the battery pack, and within the normal operating temperature range, the controller 3c knows that the current battery pack is in a normal working state according to the temperature collected by the battery management system 5c.
  • the first inlet and outlet port 71c and the third inlet and outlet port 73c of the three-way solenoid valve 7c are controlled to communicate with each other through the control end 74c of each three-way battery valve.
  • the heat insulation circuit is turned on, and then the heat insulation circuit is used to face the battery pack. Keep warm.
  • the so-called heat preservation process is actually when the battery pack temperature is slightly higher than the water temperature in the circuit, the water temperature in the circuit lowers the battery pack temperature.
  • the controller 3c controls the three-way battery valve through the control end 74c of each three-way solenoid valve 7c.
  • the first inlet and outlet end 71c communicates with the second inlet and outlet end 72c.
  • the cooling water passage is turned on, and the water is cooled by the evaporator 4c in the circuit to further cool the battery pack.
  • Embodiment 2 in which a flow controller 6c is added, specifically: The flow controller 6c is connected through its inlet and outlet ends to the water-cooling line 1c between the water pump 2c and any one of the three three-way solenoid valves 7c; the flow controller 6c, two three The first inlet and outlet end 71c of the solenoid valve 7c, the second inlet and outlet end 72c of the two three-way solenoid valves 7c, the water pump 2c, the evaporator 4c, and the water-cooling line 1c form a cooling of the water supply circulation flow.
  • a flow controller 6c a first inlet and outlet end 71c of the two three-way solenoid valves 7c, a third inlet and outlet end 73c of the two three-way solenoid valves 7c, the water pump 2c, and the water-cooling line 1c Forming a heat preservation circuit for the water supply circulation flow;
  • the controller 3c is connected to the control end 61c of the flow controller 6c, and the controller 3c is further configured to control the flow rate control according to the temperature collected by the battery management system 5c The amount of traffic of the device 6c.
  • the flow controller 6c since the flow controller 6c is disposed on the water-cooling line 1c between the water pump 2c and any one of the two three-way solenoid valves 7c, the flow controller 6c participates in both the cooling circuit and the participation.
  • the insulation circuit allows the flow to be controlled not only during the cooling process but also during the holding process.
  • the cooling protection system may further include an external joint switch 8c connected to the water pump 2c and the two tees a water-cooling line 1c between any one of the three-way solenoid valves 7c of the solenoid valve 7c, and the external joint switch 8c is adapted to be connected to an off-board external circulation system 9c; wherein the outer circulation system 9c includes refrigeration a device or a heating device, the outer circulation system 9c further comprising a water tank connected to the refrigeration device or the heating device, and an inlet pipe and an outlet pipe connecting the water tank and the external joint switch 8c; the controller 3c
  • the first inlet and outlet end 71c and the second inlet and outlet end 72c of each three-way solenoid valve 7c are connected to each other when the temperature collected by the battery management system 5c exceeds a preset second preset temperature range. And opening the external joint switch 8c; wherein, the maximum value of the first prese
  • the maximum value of the first preset temperature range is smaller than the maximum value of the second preset temperature range, and the minimum value of the first preset temperature range is greater than the second preset temperature range.
  • the minimum value means that the first preset temperature range falls within the second temperature range.
  • the outer circulation system 9c includes a refrigerating device or a heating device
  • the outer The circulation system 9c further includes a water tank connected to the refrigeration device or the heating device, and an inlet pipe and an outlet pipe connecting the water tank and the external joint switch 8c, so the water pump 2c, the external joint switch 8c, the water inlet pipe of the water tank, The water tank, the refrigeration unit or the heating unit, the water outlet pipe of the water tank, and the water-cooling line 1c form an external heat management circuit.
  • the controller 3c controls the external joint switch 8c to open, and the first inlet and outlet end 71c of each three-way solenoid valve 7c communicates with the second inlet and outlet end 72c, using the outside
  • the refrigeration unit or the heating unit in the circulation system 9c cools or heats the battery pack.
  • the external joint switch 8c when the temperature is higher than the maximum value of the second preset range, the vehicle is stopped, the external joint switch 8c is artificially connected to the outer circulation system 9c, and then the refrigeration unit in the outer circulation system 9c is used to cool the battery pack.
  • the external joint switch 8c when the temperature is lower than the minimum value of the second predetermined range, the vehicle is stopped, the external joint switch 8c is artificially connected to the outer circulation system 9c, and then the heating device in the outer circulation system 9c is used to heat the battery pack.
  • the external circulation system 9c is a non-vehicle device, it can be installed at a certain station, so that the additional weight of the battery system is not increased, and the energy density of the battery system is not lowered.
  • the temperature of the battery pack is less than the minimum value of the first preset temperature range and greater than or equal to the minimum value of the second preset temperature range, at this time, The temperature of the battery pack is lower than the normal operating temperature range, but it is greater than or equal to the minimum value of the second dangerous temperature range.
  • the heat generated by the battery pack itself can be used to increase the surface temperature.
  • the water pump 2c can be controlled to stop. It should be understood that when the water pump 2c is stopped, no matter which circuit is inoperative, it does not work.
  • the present embodiment does not have an additional device such as a vehicle tank or a refrigerating device with respect to the conventional liquid cooling method. Therefore, the additional weight is small, which is advantageous for improving the energy density of the power battery system.
  • the cooling protection system may further include a power source 22c connected between the control terminal 21c of the water pump 2c and the controller 3c.
  • the power supply 22c is used to supply power to the controller 3c and the water pump 2c to ensure normal operation of the controller 3c and the power source 22c.
  • the present invention also provides an electric vehicle including an evaporator 4c and a power battery system.
  • the present invention provides a battery liquid cooling device and a battery system.
  • the battery liquid cooling device includes a liquid cooling plate, and the liquid cooling plate is provided with at least one through hole, and the at least one through hole and the liquid cooling plate are cooled.
  • the liquid flow path is in communication and the at least one through hole is sealed by a hot melt material adapted to melt after thermal de-control of the battery corresponding to the sealed through hole.
  • the battery liquid cooling device functions as a normal cooling function, and when the battery is out of control, the battery liquid cooling device functions as a fire extinguishing device.
  • the structure of the present invention is very simple, a through hole is formed in the liquid cooling plate, and the through hole is sealed with a hot melt material, and no new parts are added, so that no weight is increased, thereby ensuring that the energy density of the battery system is not lowered.
  • the battery liquid cooling device provided by the invention completely autonomously operates, does not need to be considered as intervention, saves manpower, and can ensure the safety in the process of using the battery, and has excellent industrial application prospect.

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Abstract

The present invention relates to a battery liquid cooling device and a battery system. The battery liquid cooling device comprises a liquid cooling plate. One or more through-holes are arranged at the liquid cooling plate. The one or more through-holes are in communication with a cooling liquid flow channel inside the liquid cooling plate and sealed by a thermo-melt material. The thermo-melt material melts when a battery corresponding to one of the through-holes sealed thereby experiences thermal runaway. The battery liquid cooling device provides a normal cooling function when a battery functions normally, and functions as a fire extinction device when the battery experiences thermal runaway. By arranging the one or more through-holes at the liquid cooling plate and sealing the through-holes with the thermo-melt material, the battery liquid cooling device of the present invention has a very simple structure because no additional components and accompanying weight are added thereto, thereby ensuring no decrease in an energy density of a battery system. The battery liquid cooling device of the present invention can operate autonomously without manual intervention, thereby saving labor, and ensuring safety when a battery is in use.

Description

电池液冷装置和电池系统Battery liquid cooling device and battery system 技术领域Technical field
本发明涉及电池保护技术领域,尤其是涉及一种电池液冷装置和电池系统。The present invention relates to the field of battery protection technologies, and in particular, to a battery liquid cooling device and a battery system.
背景技术Background technique
电池系统在过量充电的状态下,电池温度会升高,严重情况下会起火。目前,为了保证电池系统的安全使用一般采用电池管理系统(BATTERY MANAGEMENT SYSTEM,简称BMS)进行监控,这是一种主动安全防护措施。但是,电池管理系统也存在一定的失效风险,当电池管理系统失效时,电池系统的安全使用将无法保障。由于电池系统由多个电池连接而成,当单个电池热失控时,如果不能有效控制,极易波及到其它电池,从而引起整个电池系统的热失控,因此需要增加灭火装置。然而,电池系统对能量密度要求极高,如果再增加相关零部件,势必要增大系统重量,使得电池系统的能量密度下降。因此,有必要提供一种既能灭火又能保障电池系统能量密度的装置。When the battery system is overcharged, the battery temperature will rise and in severe cases it will catch fire. At present, in order to ensure the safe use of the battery system, the battery management system (BATTERY MANAGEMENT SYSTEM, BMS for short) is generally used for monitoring, which is an active safety protection measure. However, the battery management system also has a certain risk of failure. When the battery management system fails, the safe use of the battery system will not be guaranteed. Since the battery system is connected by a plurality of batteries, when a single battery is out of control, if it cannot be effectively controlled, it is easily affected to other batteries, thereby causing thermal runaway of the entire battery system, and thus it is necessary to add a fire extinguishing device. However, the battery system requires extremely high energy density. If the related components are added, it is necessary to increase the weight of the system, so that the energy density of the battery system is lowered. Therefore, it is necessary to provide a device that can both extinguish fires and ensure the energy density of the battery system.
发明内容Summary of the invention
针对以上缺陷,本发明提供了一种电池液冷装置和电池系统,解决了电池系统在灭火的同时又能保障电池系统能量密度的技术问题。In view of the above drawbacks, the present invention provides a battery liquid cooling device and a battery system, which solves the technical problem that the battery system can ensure the energy density of the battery system while extinguishing the fire.
第一方面,本发明提供的电池液冷装置,包括液冷板,所述液冷板上开设有至少一个通孔,所述至少一个通孔与所述液冷板内的冷却液流道连通,且所述至少一个通孔由热熔材料密封,所述热熔材料适于在与所密封的通孔对应的电池热失控后熔化。In a first aspect, the battery liquid cooling device of the present invention comprises a liquid cooling plate, wherein the liquid cooling plate is provided with at least one through hole, and the at least one through hole is connected to a coolant flow channel in the liquid cooling plate. And the at least one through hole is sealed by a hot melt material adapted to melt after the battery corresponding to the sealed through hole is thermally runaway.
第二方面,本发明提供的电池系统,包括至少一个电池组,每一电池组中包括至少一个电池,所述电池系统还包括上述电池液冷装置,所述电池液冷装置中的液冷板与各个电池接触设置;所述电池系统还包括冷却保护系统, 所述冷却保护系统包括控制器、水泵以及水冷管路,其中:所述水冷管路与所述水泵的进出水端、所述动力电池系统所属车辆上的蒸发器均连接,且所述水泵、所述蒸发器以及所述水冷管路形成供水循环流动的冷却回路;所述控制器与所述水泵的控制端、所述动力电池系统的电池管理系统均连接,且所述控制器用于根据所述电池管理系统采集到的温度控制所述水泵的运行。In a second aspect, the battery system provided by the present invention includes at least one battery pack, each battery pack includes at least one battery, and the battery system further includes the above battery liquid cooling device, and the liquid cooling plate in the battery liquid cooling device Provided in contact with each battery; the battery system further includes a cooling protection system, The cooling protection system includes a controller, a water pump, and a water-cooled pipeline, wherein: the water-cooled pipeline is connected to an inlet and outlet end of the water pump, an evaporator on a vehicle to which the power battery system belongs, and the water pump, The evaporator and the water-cooling pipeline form a cooling circuit for a water supply circulation flow; the controller is connected to a control end of the water pump, a battery management system of the power battery system, and the controller is used according to the The temperature collected by the battery management system controls the operation of the water pump.
本发明提供的电池液冷装置和电池系统,在电池正常工作的状态下,电池的表面温度较低,此时由于通孔由热熔材料密封,可以使液冷板内的冷却液在冷却液流道中正常流动,对电池起到正常冷却的功能。当电池发生热失控时,例如发生起火时,电池表面的温度升高,使得通孔内的热熔材料熔化,从而将通孔打开,液冷板内的冷却液在内外压差的作用下从通孔喷出,起到更强的降温作用,熄灭电池火焰。可见,在电池正常情况下,本发明提供的电池液冷装置起到正常的冷却功能,在电池发生热失控时,本发明提供的电池液冷装置起到灭火装置的功能。同时,由于本发明的结构非常简单,是在液冷板上开设通孔,并用热熔材料对通孔密封,没有新增加零部件,因此没有增加重量,从而保证电池系统能量密度没有下降。本发明提供的电池液冷装置完全自主动作,无需认为干预,既节约人力,又更能保证电池使用过程中的安全性。The battery liquid cooling device and the battery system provided by the invention have a low surface temperature of the battery under normal working condition of the battery. At this time, since the through hole is sealed by the hot melt material, the coolant in the liquid cooling plate can be used in the cooling liquid. Normal flow in the flow path, the function of normal cooling of the battery. When the battery is out of control, for example, when a fire occurs, the temperature of the surface of the battery rises, so that the hot melt material in the through hole melts, thereby opening the through hole, and the coolant in the liquid cooling plate is subjected to the pressure difference between the inside and the outside. The through hole is ejected to provide a stronger cooling effect and extinguish the battery flame. It can be seen that, under normal conditions of the battery, the battery liquid cooling device provided by the present invention functions as a normal cooling function, and the battery liquid cooling device provided by the present invention functions as a fire extinguishing device when the battery is thermally out of control. At the same time, since the structure of the present invention is very simple, a through hole is formed in the liquid cooling plate, and the through hole is sealed with a hot melt material, and no new parts are added, so that no weight is increased, thereby ensuring that the energy density of the battery system is not lowered. The battery liquid cooling device provided by the invention completely autonomously operates, and does not need to be considered as intervention, which not only saves manpower, but also ensures safety during battery use.
附图说明DRAWINGS
图1示出了本发明一实施例中电池系统整体的结构示意图;1 is a schematic structural view of an entire battery system in an embodiment of the present invention;
图2示出了本发明一实施例中电池系统局部的结构示意图;2 is a schematic structural view showing a part of a battery system according to an embodiment of the present invention;
图3示出了本发明一实施例中电池系统的主视图;Figure 3 is a front elevational view showing a battery system in accordance with an embodiment of the present invention;
图4示出了图3中电池液冷装置的部分放大示意图;Figure 4 is a partially enlarged schematic view showing the battery liquid cooling device of Figure 3;
图5示出了图3的后视图;Figure 5 shows a rear view of Figure 3;
图6示出了本发明一实施例中冷却保护系统与蒸发器、电池管理系统的连接示意图;6 is a schematic diagram showing the connection of a cooling protection system to an evaporator and a battery management system according to an embodiment of the present invention;
附图标记说明:Description of the reference signs:
1-液冷板;11a-通孔;12a-冷却液流道;13a-热熔材料;2-电池;1-liquid cold plate; 11a-through hole; 12a-coolant flow path; 13a-hot melt material; 2-battery;
11b-主进流通道;12b-主回流通道;13b-支路通道;14b-液冷板的板壳; 15b-筋条;21b-接触部;22b-截流部;11b-main inflow passage; 12b-main return passage; 13b-branch passage; 14b-plate of liquid-cooled plate; 15b-ribs; 21b-contact portion; 22b-cut portion;
1c-水冷管路;2c-水泵;21c-水泵的控制端;22c-电源;3c-控制器;4c-蒸发器;5c-电池管理系统;6c-流量控制器;61c-流量控制器的控制端;7c-三通电磁阀;71c-第一进出水端;72c-第二进出水端;73c-第三进出水端;74c-三通电磁阀的控制端;8c-外接接头开关;9c-外循环系统。1c-water-cooled pipeline; 2c-water pump; 21c-water pump control terminal; 22c-power supply; 3c-controller; 4c-evaporator; 5c-battery management system; 6c-flow controller; 61c-flow controller control 7c-three-way solenoid valve; 71c-first inlet and outlet end; 72c-second inlet and outlet end; 73c-third inlet and outlet end; 74c-three-way solenoid valve control end; 8c-external joint switch; - External circulation system.
具体实施方式detailed description
下面通过最佳实施例来说明本发明。本领域技术人员所应知的是,实施例只用来说明本发明而不是用来限制本发明的范围。The invention is illustrated below by the preferred embodiment. It should be understood by those skilled in the art that the present invention is not intended to limit the scope of the invention.
实施例中,如无特别说明,所用手段均为本领域常规的手段。In the examples, the means used are all conventional means in the art unless otherwise specified.
第一方面,本发明实施例提供一种电池液冷装置,如图1和2所示,该装置包括液冷板1,所述液冷板1上开设有至少一个通孔11a,所述至少一个通孔11a均与所述液冷板1内的冷却液流道12a连通,且所述至少一个通孔11a均由热熔材料13a密封,所述热熔材料13a适于在与所密封的通孔11a对应的电池2热失控后熔化。In a first aspect, an embodiment of the present invention provides a battery liquid cooling device. As shown in FIGS. 1 and 2, the device includes a liquid-cooled plate 1 having at least one through hole 11a formed therein. A through hole 11a is in communication with the coolant flow path 12a in the liquid cooling plate 1, and the at least one through hole 11a is sealed by a hot melt material 13a, and the hot melt material 13a is adapted to be sealed The battery 2 corresponding to the through hole 11a is thermally controlled and melted.
本发明实施例提供的电池液冷装置,在电池2正常工作的状态下,电池2的表面温度较低,此时由于通孔11a由热熔材料13a密封,可以使液冷板1内的冷却液在冷却液流道12a中正常流动,对电池2起到正常冷却的功能。当电池2发生热失控时,例如发生起火时,电池2表面的温度升高,使得通孔11a内的热熔材料13a熔化,从而将通孔11a打开,液冷板1内的冷却液在内外压差的作用下从通孔11a喷出,起到更强的降温作用,熄灭电池火焰。可见,在电池2正常情况下,本发明提供的电池液冷装置起到正常的冷却功能,在电池2发生热失控时,本发明提供的电池液冷装置起到灭火装置的功能。同时,由于本发明的结构非常简单,是在液冷板1上开设通孔11a,并用热熔材料13a对通孔11a密封,没有新增加零部件,因此没有增加重量,从而保证电池系统能量密度没有下降。本发明提供的电池液冷装置完全自主动作,无需认为干预,既节约人力,又更能保证电池使用过程中的安全性。In the battery liquid cooling device provided by the embodiment of the present invention, in the normal working state of the battery 2, the surface temperature of the battery 2 is low. At this time, since the through hole 11a is sealed by the hot melt material 13a, the cooling in the liquid cooling plate 1 can be performed. The liquid normally flows in the coolant flow path 12a, and functions as a normal cooling of the battery 2. When the battery 2 is thermally out of control, for example, when a fire occurs, the temperature of the surface of the battery 2 rises, so that the hot melt material 13a in the through hole 11a is melted, thereby opening the through hole 11a, and the coolant in the liquid cooling plate 1 is inside and outside. Under the action of the pressure difference, it is ejected from the through hole 11a, thereby exerting a stronger cooling effect and extinguishing the battery flame. It can be seen that, under normal conditions of the battery 2, the battery liquid cooling device provided by the present invention functions as a normal cooling function, and the battery liquid cooling device provided by the present invention functions as a fire extinguishing device when the battery 2 is thermally out of control. Meanwhile, since the structure of the present invention is very simple, the through hole 11a is opened in the liquid-cooled plate 1, and the through hole 11a is sealed with the hot melt material 13a, and no new parts are added, so that no weight is added, thereby ensuring energy density of the battery system. No decline. The battery liquid cooling device provided by the invention completely autonomously operates, and does not need to be considered as intervention, which not only saves manpower, but also ensures safety during battery use.
在具体实施时,为了使密封通孔11a的热熔材料13a更加灵敏的感知电池表面温度的变化,可以将上述通孔11a开设在液冷板1与电池2接触的位置处, 也可以使上述通孔11a由所述热熔材料13a在所述液冷板1的外表面密封,还可以既将通孔11a开设在液冷板1与电池2接触的位置处,也使所述热熔材料13a在所述液冷板1的外表面密封上述通孔11a,当然还可以采用其他的方式或提高热熔材料13a感知电池表面温度的灵敏度。更进一步的,还可以将通孔11a设置在液冷板1与每一个电池接触的位置处,这样当任意一个电池发生热失控时,可以熔化与该热失控电池接触的通孔11a内的热熔材料13a,从而打开与该热失控电池接触的通孔11a,而其他位置处的通孔11a未打开,从而保证其他未发生热失控的电池的正常工作,从而有效的提高被动安全防护性能。In a specific implementation, in order to make the hot melt material 13a of the sealed through hole 11a more sensitive to the change of the surface temperature of the battery, the through hole 11a may be opened at a position where the liquid cooling plate 1 is in contact with the battery 2. The through hole 11a may be sealed by the hot melt material 13a on the outer surface of the liquid cooling plate 1, and the through hole 11a may be opened at a position where the liquid cooling plate 1 is in contact with the battery 2, and The hot melt material 13a seals the through hole 11a on the outer surface of the liquid cooling plate 1, and of course, other methods or the sensitivity of the hot melt material 13a to sense the surface temperature of the battery may be employed. Further, the through hole 11a may be disposed at a position where the liquid-cooled plate 1 is in contact with each of the batteries, so that when any one of the batteries is thermally runaway, the heat in the through hole 11a in contact with the thermally runaway battery may be melted. The material 13a is melted, thereby opening the through hole 11a in contact with the thermal runaway battery, and the through hole 11a at other positions is not opened, thereby ensuring normal operation of other batteries that are not thermally runaway, thereby effectively improving passive safety protection performance.
在具体实施时,通孔11a的大小可以根据实际情况设置,例如直径在0.8mm~1mm范围内,对此本发明不做限定。In the specific implementation, the size of the through hole 11a may be set according to actual conditions, for example, the diameter is in the range of 0.8 mm to 1 mm, which is not limited in the present invention.
在具体实施时,上述热熔材料13a可以采用热熔金属或合金,金属或合金的种类可以根据电池种类的不同而选择,对此本发明不做限定。In the specific implementation, the hot-melt material 13a may be a hot-melt metal or an alloy, and the type of the metal or alloy may be selected according to the type of the battery, which is not limited in the invention.
在具体实施时,若电池系统中的电池个数比较多,可以设置多个上述液冷板1,以保证电池系统中每个电池的正常使用。In a specific implementation, if the number of batteries in the battery system is relatively large, a plurality of the above liquid-cooled plates 1 may be disposed to ensure normal use of each battery in the battery system.
如图3~5所示,该装置还可以包括设置在所述液冷板1上的流道流量调节部件,其中:As shown in FIGS. 3 to 5, the apparatus may further include a flow path regulating member disposed on the liquid-cooled plate 1, wherein:
所述液冷板1包括板壳14b和设置在板壳14b内部的冷却液流道;The liquid cooling plate 1 includes a plate shell 14b and a coolant flow path disposed inside the plate shell 14b;
所述流道流量调节部件的制作材料中包括形状记忆材料,用于接触电池2并根据所接触电池2的表面温度调节所述冷却液流道的流量大小。The material of the flow path regulating member includes a shape memory material for contacting the battery 2 and adjusting the flow rate of the coolant flow path according to the surface temperature of the contacted battery 2.
可理解的是,由于流道流量调节部件由形状记忆材料制成,其根据温度调节所述冷却液流道的流量大小的过程实际上是形状记忆材料的形变过程,形状记忆材料的形变导致冷却液流道的流量大小发生变化。It can be understood that since the flow path regulating member is made of a shape memory material, the process of adjusting the flow rate of the coolant flow path according to the temperature is actually a deformation process of the shape memory material, and the deformation of the shape memory material causes cooling. The flow rate of the liquid flow path changes.
举例来说,当流道流量调节部件接触到的电池2的表面温度比较低,低于形状记忆材料的形变温度时,形状记忆材料的形变导致冷却液流道的流量较小,此时的冷却效果较低。当流道流量调节部件接触到的电池2的表面温度升高至高于形状记忆材料的形变温度时,形状记忆材料的形变导致冷却液流道的流量变大,此时的冷却效果提高。当经较强的冷却后,流道流量调节部件接触到的电池2的表面温度降低至低于形状记忆材料的形变温度时,形状记忆 材料的形变导致冷却液流道的流量变小,使冷却强度处于比较低的状态。For example, when the surface temperature of the battery 2 contacted by the flow path regulating member is relatively low, lower than the deformation temperature of the shape memory material, the deformation of the shape memory material causes the flow rate of the coolant flow path to be small, and the cooling at this time The effect is lower. When the surface temperature of the battery 2 in contact with the flow path regulating member rises above the deformation temperature of the shape memory material, the deformation of the shape memory material causes the flow rate of the coolant flow path to become large, and the cooling effect at this time is improved. When the surface temperature of the battery 2 contacted by the flow path regulating member is lowered to be lower than the deformation temperature of the shape memory material after strong cooling, the shape memory The deformation of the material causes the flow rate of the coolant flow passage to become small, so that the cooling strength is in a relatively low state.
由于电池液冷装置中包括流道流量调节部件,该流量调节部件由形状记忆材料制成,温度的变化会导致流道流量调节部件的形变,从而引起冷却液流道的流量大小的变化,实现冷却强度自动调节的功能。由于本发明提供的电池液冷装置能够根据流道流量调节部件接触到的电池2的表面温度自动调节冷却强度,对于不同的电池2,与其接触的流道流量调节部件的形变量不同,所以液冷装置对于不同的电池2的冷却能力是不同的,可以实现对不同温度的电池2的差异化管理,从而将各个电池2的温差控制在很小的范围,提高电池2的使用效率,延长电池2的使用寿命。Since the battery liquid cooling device includes a flow path regulating member, the flow regulating member is made of a shape memory material, and a change in temperature causes deformation of the flow path regulating member, thereby causing a change in the flow rate of the cooling liquid flow path, thereby realizing The function of automatic adjustment of cooling intensity. Since the battery liquid cooling device provided by the present invention can automatically adjust the cooling intensity according to the surface temperature of the battery 2 to which the flow path regulating member is in contact with, the shape of the flow path regulating member that is in contact with the different battery 2 is different, so the liquid The cooling device has different cooling capacities for different batteries 2, and can realize differential management of the batteries 2 at different temperatures, thereby controlling the temperature difference of each battery 2 to a small range, improving the use efficiency of the battery 2, and extending the battery. 2 lifetime.
在具体实施时,所述流道流量调节部件可以采用多种结构形式实现,对此本发明不做限定。如图3~3所示,其中一种可选的结构为:In a specific implementation, the flow channel regulating component can be implemented in various structural forms, which is not limited by the present invention. As shown in Figures 3 to 3, one of the optional structures is:
所述流道流量调节部件包括接触部21b和截流部22b,其中:The flow path regulating member includes a contact portion 21b and a cutout portion 22b, wherein:
所述接触部21b,设置在所述板壳14b外部,且穿过所述板壳14b与所述板壳14b内部的截流部22b连接,用于接触所述板壳14b外部的电池2;The contact portion 21b is disposed outside the plate shell 14b, and is connected to the cutout portion 22b inside the plate shell 14b through the plate shell 14b for contacting the battery 2 outside the board shell 14b;
所述截流部22b,设置在所述板壳14b内部的冷却液流道中,用于根据所连接的接触部21b接触的电池2的表面温度发生形变以调节所述冷却液流道的流量大小。The cut-off portion 22b is disposed in a coolant flow path inside the plate case 14b for deforming according to a surface temperature of the battery 2 that the connected contact portion 21b contacts to adjust a flow rate of the coolant flow path.
举例来说,当接触部21b接触到的电池2的表面温度比较低,低于形状记忆材料的形变温度时,截流部22b处于比较舒展的状态,从而使得冷却液流道中可流通冷却液的截面比较小,因此冷却液流道的流量比较小,冷却强度比较低。当接触部21b接触到的电池2的表面温度比较高,高于形状记忆材料的形变温度,截流部22b收缩,从而使得冷却液流道中可流通冷却液的截面变大,冷却液流道的流量变大,冷却强度提高。当经过较强的冷却后,接触部21b所接触的电池2表面温度降低,低于形状记忆材料的形变温度时,截流部22b的形变恢复,使得冷却液流道的流量变小,使冷却强度变回比较低的状态。For example, when the surface temperature of the battery 2 that the contact portion 21b contacts is relatively low, lower than the deformation temperature of the shape memory material, the cut-off portion 22b is in a relatively stretched state, so that the cross section of the coolant in the coolant flow path can be circulated. It is relatively small, so the flow rate of the coolant flow channel is relatively small, and the cooling intensity is relatively low. When the surface temperature of the battery 2 that the contact portion 21b contacts is relatively high, higher than the deformation temperature of the shape memory material, the cut-off portion 22b contracts, so that the cross-section of the coolant that can flow through the coolant flow path becomes large, and the flow rate of the coolant flow path It becomes larger and the cooling strength increases. After the strong cooling, the surface temperature of the battery 2 contacted by the contact portion 21b is lowered, and the deformation of the cut-off portion 22b is restored when the deformation temperature of the shape memory material is lower, so that the flow rate of the coolant flow path becomes smaller, so that the cooling strength is obtained. Change back to a lower state.
在上述结构的流道流量调节部件中,设置在板壳14b外部的接触部21b用于接触电池2,设置在壳体内部的冷却液流道中的截流部22b根据其连接的接触部21b所感测到的温度发生形变,以实现对所述冷却液流道的流量大小的调 节。该结构的流道流量调节部件结构简单、易实现。In the flow path flow regulating member of the above configuration, the contact portion 21b provided outside the plate case 14b is for contacting the battery 2, and the cut-off portion 22b provided in the coolant flow path inside the case is sensed according to the connected contact portion 21b thereof. The temperature is deformed to achieve the adjustment of the flow rate of the coolant flow channel Section. The flow path regulating member of the structure has a simple structure and is easy to implement.
在具体实施时,液冷板1内部的冷却液流道可以采用多种结构形式,对应的截流部22b的设置方式也会不同。如图3~3所示,其中冷却液流道的一种可选结构形式为:所述冷却液流道包括主进流通道11b、主回流通道12b以及连通所述主进流通道11b和所述主回流通道12b的多个支路通道13b。对于这种结构的冷却液流道,可以将截流部22b设置在至少一个支路通道13b中。In the specific implementation, the coolant flow path inside the liquid-cooled plate 1 can adopt various structural forms, and the corresponding intercepting portions 22b are arranged differently. As shown in FIGS. 3 to 3, an optional structural form of the coolant flow path is that the coolant flow path includes a main inflow passage 11b, a main return passage 12b, and a main inflow passage 11b and a chamber. A plurality of branch passages 13b of the main return passage 12b are described. For the coolant flow path of such a configuration, the cut-off portion 22b can be disposed in at least one of the branch passages 13b.
在上述结构的冷却液流道中,冷却液从主进流通道11b流入,经过支路通道13b后,从主回流通道12b引出。由于截流部22b设置在至少一个支路通道13b,因此可以实现对该至少一个支路通道13b的流量进行调节。In the coolant flow path of the above configuration, the coolant flows in from the main inflow passage 11b, passes through the branch passage 13b, and is taken out from the main return passage 12b. Since the cut-off portion 22b is provided in at least one branch passage 13b, the flow rate of the at least one branch passage 13b can be adjusted.
在上述结构的冷却液流道中,所述支路通道13b可以有多种结构形式实现,例如参考图4,支路通道13b由设置在所述主进流通道11b和所述主回流通道12b之间的多个筋条15b形成,当然还可以采用其他结构形式实现。In the coolant flow path of the above structure, the branch passage 13b can be realized in various structural forms. For example, referring to FIG. 4, the branch passage 13b is disposed in the main intake passage 11b and the main return passage 12b. A plurality of ribs 15b are formed between each other, and of course, other structural forms can also be realized.
在具体实施时,上述的形状记忆材料可以采用形状记忆合金,也可以采用热致型形状记忆聚合物,当然还可以采用其他能够因温度而形变的材质,对此本发明不做限定。In a specific implementation, the shape memory material may be a shape memory alloy or a heat-induced shape memory polymer. Of course, other materials that can be deformed by temperature may be used, and the invention is not limited thereto.
在具体实施是,上述板壳14b可以采用多种制作材料制成,为了使其具有较好的导热性,可以选用金属,例如铜,也可以采用合金,例如铝合金。In a specific implementation, the above-mentioned plate shell 14b can be made of various materials. In order to make it have better thermal conductivity, a metal such as copper or an alloy such as an aluminum alloy can be used.
第二方面,本发明还提供一种电池系统,该系统包括至少一个电池组,每一电池组中包括至少一个电池,所述电池系统还包括上述电池液冷装置,所述电池液冷装置中的液冷板与各个电池接触设置。In a second aspect, the present invention further provides a battery system, the system comprising at least one battery pack, each battery pack including at least one battery, the battery system further comprising the above battery liquid cooling device, wherein the battery liquid cooling device The liquid cold plate is placed in contact with each battery.
电池系统中还包括冷却保护系统,如图6所示,该冷却保护系统包括:控制器3c、水泵2c以及水冷管路1c,其中:The battery system further includes a cooling protection system, as shown in FIG. 6, the cooling protection system includes: a controller 3c, a water pump 2c, and a water-cooling line 1c, wherein:
所述水冷管路1c与所述水泵2c的进出水端、所述动力电池系统所属车辆上的蒸发器4c均连接,且所述水泵2c、所述蒸发器4c以及所述水冷管路1c形成供水循环流动的冷却回路;The water-cooling line 1c is connected to both the inlet and outlet end of the water pump 2c and the evaporator 4c on the vehicle to which the power battery system belongs, and the water pump 2c, the evaporator 4c, and the water-cooling line 1c are formed. a cooling circuit for the circulation of the water supply;
所述控制器3c与所述水泵2c的控制端21c、所述动力电池系统的电池管理系统5c均连接,且所述控制器3c用于根据所述电池管理系统5c采集到的温度控制所述水泵2c的运行。 The controller 3c is connected to both the control end 21c of the water pump 2c and the battery management system 5c of the power battery system, and the controller 3c is configured to control the temperature according to the temperature collected by the battery management system 5c. The operation of the water pump 2c.
可理解的是,其中的电池管理系统5c,即为BMS系统,作为集成电路,用于采集电池组的电压、电流、温度等参数,以对电池组进行状态监控。It can be understood that the battery management system 5c, which is a BMS system, is used as an integrated circuit for collecting voltage, current, temperature and other parameters of the battery pack to monitor the status of the battery pack.
本实施例提供的动力电池系统的冷却保护系统,水泵2c为水冷管路1c中的水循环提供动力,当水输送至蒸发器4c内时,通过蒸发器4c的蒸发将热量释放至车外,进而当水从蒸发器4c输出时,水温便低,从而可以利用冷却后的水对电池组进行降温。由于水冷管路1c所连接的电池管理系统5c、蒸发器4c均是现有车辆上的装置,其中仅仅是利用车辆上的蒸发器4c与水冷管路1c连接,与水泵2c一起形成冷却回路,而控制器3c与车辆上的电池管理系统5c连接,直接获取电池管理系统5c采集的温度进行控制,因此本实施例相对于现有的液冷方式,没有附加的车载水箱、制冷装置等设备,因此附加重量不大,有利于提高动力电池系统的能量密度。In the cooling protection system of the power battery system provided by the embodiment, the water pump 2c provides power for the water circulation in the water-cooled line 1c, and when the water is delivered into the evaporator 4c, the heat is released to the outside of the vehicle by evaporation of the evaporator 4c, and further When water is output from the evaporator 4c, the water temperature is low, so that the battery pack can be cooled by the cooled water. Since the battery management system 5c and the evaporator 4c to which the water-cooling line 1c is connected are all devices on the existing vehicle, only the evaporator 4c on the vehicle is connected to the water-cooling line 1c, and a cooling circuit is formed together with the water pump 2c. The controller 3c is connected to the battery management system 5c on the vehicle, and directly controls the temperature collected by the battery management system 5c. Therefore, in this embodiment, there is no additional vehicle water tank, refrigeration device, etc., compared with the conventional liquid cooling method. Therefore, the additional weight is small, which is beneficial to increase the energy density of the power battery system.
如图6所示,本实施例提供的冷却保护系统还可以包括流量控制器6c;所述流量控制器6c通过其进出水端连接至所述水泵2c和所述蒸发器4c之间的任意一侧的水冷管路1c上,所述流量控制器6c、所述水泵2c、所述蒸发器4c以及所述水冷管路1c形成供水循环流动的冷却回路;所述控制器3c与所述流量控制器6c的控制端61c连接,所述控制器3c还用于根据所述电池管理系统5c采集到的温度控制所述流量控制器6c的流量大小。As shown in FIG. 6, the cooling protection system provided in this embodiment may further include a flow controller 6c; the flow controller 6c is connected to any one of the water pump 2c and the evaporator 4c through its inlet and outlet ends. On the side water-cooling line 1c, the flow rate controller 6c, the water pump 2c, the evaporator 4c, and the water-cooling line 1c form a cooling circuit for the water supply circulation flow; the controller 3c and the flow rate control The control terminal 61c of the device 6c is connected, and the controller 3c is further configured to control the flow rate of the flow controller 6c according to the temperature collected by the battery management system 5c.
这里,在上述冷却回路中设置一流量控制器6c,利用控制器3c对流量进行控制。例如,当电池组表面温度较高,在利用冷却回路进行降温的过程中,温度下降的速度过慢,则可以通过增大流量的方式加快电池组表面温度的降低,从而使得温度的调节更加灵活。Here, a flow controller 6c is provided in the above-described cooling circuit, and the flow rate is controlled by the controller 3c. For example, when the surface temperature of the battery pack is high, the temperature drop is too slow during the cooling process by the cooling circuit, so that the surface temperature of the battery pack can be lowered by increasing the flow rate, thereby making the temperature adjustment more flexible. .
如图6所示,冷却保护系统还可以包括两个三通电磁阀7c,其中一个三通电磁阀7c通过该三通电磁阀7c的第一进出水端71c和第二进出水端72c连接至所述水泵2c和所述蒸发器4c之间的一侧的水冷管路1c上,另一个三通电磁阀7c通过该另一个三通电磁阀7c的第一进出水端71c和第二进出水端72c连接至所述水泵2c和所述蒸发器4c之间的另一侧的水冷管路1c上,且两个三通电磁阀7c的第三进出水端73c连通;两个三通电磁阀7c的第一进出水端71c、两个三通电磁阀7c的第二进出水端72c、所述水泵2c、所述蒸发器4c以及所述水冷 管路1c形成供水循环流动的冷却回路;两个三通电磁阀7c的第一进出水端71c、两个三通电磁阀7c的第三进出水端73c、所述水泵2c以及所述水冷管路1c形成供水循环流动的保温回路;所述控制器3c与两个三通电磁阀7c的控制端74c均连接,且所述控制器3c还用于在所述电池管理系统5c采集到的温度在第一预设温度范围内时,使每一个三通电磁阀7c的第一进出水端71c和第三进出水端73c连通,在所述电池管理系统5c采集到的温度大于所述第一预设温度范围的最大值时,使每一个三通电磁阀7c的第一进出水端71c和第二进出水端72c连通。As shown in FIG. 6, the cooling protection system may further include two three-way solenoid valves 7c, wherein one of the three-way solenoid valves 7c is connected to the first inlet and outlet end 71c and the second inlet and outlet end 72c of the three-way solenoid valve 7c to On the water-cooling line 1c on one side between the water pump 2c and the evaporator 4c, the other three-way solenoid valve 7c passes through the first inlet and outlet end 71c of the other three-way solenoid valve 7c and the second inlet and outlet water The end 72c is connected to the water-cooling line 1c on the other side between the water pump 2c and the evaporator 4c, and the third inlet and outlet end 73c of the two three-way solenoid valves 7c are in communication; two three-way solenoid valves a first inlet and outlet end 71c of 7c, a second inlet and outlet end 72c of the two three-way solenoid valves 7c, the water pump 2c, the evaporator 4c, and the water cooling The line 1c forms a cooling circuit for the water supply circulation flow; the first inlet and outlet end 71c of the two three-way solenoid valves 7c, the third inlet and outlet end 73c of the two three-way solenoid valves 7c, the water pump 2c, and the water-cooled tube The road 1c forms a heat retention circuit for the water supply circulation flow; the controller 3c is connected to the control ends 74c of the two three-way solenoid valves 7c, and the controller 3c is also used for the temperature collected in the battery management system 5c. When the first preset temperature range is within, the first inlet and outlet end 71c of each three-way solenoid valve 7c is communicated with the third inlet and outlet water end 73c, and the temperature collected in the battery management system 5c is greater than the first When the maximum value of the temperature range is preset, the first inlet and outlet end 71c of each three-way solenoid valve 7c and the second inlet and outlet water end 72c are communicated.
可理解的是,所谓的三通电磁阀7c实际上是有三个进出水端:第一进出水端71c、第二进出水端72c、第三进出水端73c。保温回路中由于没有蒸发器4c,因此不会对管路中的水降温,而是对电池组起到保温的作用。当每个三通电磁阀7c的第一进出水端71c和第二进出水端连通时,冷却回路导通,因此此时可以利用冷却回路进行降温。当每个三通电磁阀7c的第一进出水端71c和第三进出水端连通时,保温回路导通,因此此时可以利用保温回路进行保温。It can be understood that the so-called three-way solenoid valve 7c actually has three inlet and outlet water ends: a first inlet and outlet end 71c, a second inlet and outlet end 72c, and a third inlet and outlet end 73c. Since there is no evaporator 4c in the heat preservation circuit, the water in the pipeline is not cooled, but the battery pack is insulated. When the first inlet and outlet end 71c of each three-way solenoid valve 7c and the second inlet and outlet end are in communication, the cooling circuit is turned on, so that the cooling circuit can be used to cool down at this time. When the first inlet and outlet end 71c of each three-way solenoid valve 7c is in communication with the third inlet and outlet water end, the heat insulation circuit is turned on, so that the heat insulation circuit can be used for heat preservation at this time.
举例来说,将上述第一预设温度范围设置为电池组的正常工作温度范围,在正常工作温度范围内,控制器3c根据电池管理系统5c采集的温度得知当前电池组处于正常工作状态,便通过每一三通电池阀的控制端74c控制该三通电磁阀7c的第一进出水端71c和第三进出水端73c连通,此时保温回路导通,然后利用该保温回路对电池组保温。所谓的保温过程,实际上是当电池组温度稍微高于回路中的水温时,回路中的水温把电池组温度降低下来。当电池组温度稍微低于回路中的水温时,回路中的水温把电池组的水温升高一点,从而保持电池组的温度在一个正常范围内。当时当电池组高于该正常工作温度范围的最大值时,也就是说,超出正常工作温度范围时,控制器3c便通过每一个三通电磁阀7c的控制端74c控制该三通电池阀的第一进出水端71c和第二进出水端72c连通,此时冷却水路导通,利用回路中的蒸发器4c对水进行降温,进而对电池组进行降温。可见,这里通过三通电磁阀7c可以实现对两种回路的切换,实现对不同温度状态下的调节。For example, the first preset temperature range is set to a normal operating temperature range of the battery pack, and within the normal operating temperature range, the controller 3c knows that the current battery pack is in a normal working state according to the temperature collected by the battery management system 5c. The first inlet and outlet port 71c and the third inlet and outlet port 73c of the three-way solenoid valve 7c are controlled to communicate with each other through the control end 74c of each three-way battery valve. At this time, the heat insulation circuit is turned on, and then the heat insulation circuit is used to face the battery pack. Keep warm. The so-called heat preservation process is actually when the battery pack temperature is slightly higher than the water temperature in the circuit, the water temperature in the circuit lowers the battery pack temperature. When the battery pack temperature is slightly lower than the water temperature in the circuit, the water temperature in the circuit raises the temperature of the battery pack a little to keep the battery pack temperature within a normal range. At that time, when the battery pack is higher than the maximum value of the normal operating temperature range, that is, when the normal operating temperature range is exceeded, the controller 3c controls the three-way battery valve through the control end 74c of each three-way solenoid valve 7c. The first inlet and outlet end 71c communicates with the second inlet and outlet end 72c. At this time, the cooling water passage is turned on, and the water is cooled by the evaporator 4c in the circuit to further cool the battery pack. It can be seen that the switching of the two circuits can be realized by the three-way solenoid valve 7c, and the adjustment under different temperature conditions can be realized.
当然,还可以参考实施例2,在本实施例中增加一流量控制器6c,具体为: 流量控制器6c通过其进出水端连接至所述水泵2c和两个三通电磁阀7c中任意一个三通电磁阀7c之间的水冷管路1c上;所述流量控制器6c、两个三通电磁阀7c的第一进出水端71c、两个三通电磁阀7c的第二进出水端72c、所述水泵2c、所述蒸发器4c以及所述水冷管路1c形成供水循环流动的冷却回路;所述流量控制器6c、两个三通电磁阀7c的第一进出水端71c、两个三通电磁阀7c的第三进出水端73c、所述水泵2c以及所述水冷管路1c形成供水循环流动的保温回路;所述控制器3c与所述流量控制器6c的控制端61c连接,所述控制器3c还用于根据所述电池管理系统5c采集到的温度控制所述流量控制器6c的流量大小。Of course, reference may also be made to Embodiment 2, in which a flow controller 6c is added, specifically: The flow controller 6c is connected through its inlet and outlet ends to the water-cooling line 1c between the water pump 2c and any one of the three three-way solenoid valves 7c; the flow controller 6c, two three The first inlet and outlet end 71c of the solenoid valve 7c, the second inlet and outlet end 72c of the two three-way solenoid valves 7c, the water pump 2c, the evaporator 4c, and the water-cooling line 1c form a cooling of the water supply circulation flow. a flow controller 6c, a first inlet and outlet end 71c of the two three-way solenoid valves 7c, a third inlet and outlet end 73c of the two three-way solenoid valves 7c, the water pump 2c, and the water-cooling line 1c Forming a heat preservation circuit for the water supply circulation flow; the controller 3c is connected to the control end 61c of the flow controller 6c, and the controller 3c is further configured to control the flow rate control according to the temperature collected by the battery management system 5c The amount of traffic of the device 6c.
这里,由于流量控制器6c设置在所述水泵2c和两个三通电磁阀7c中任意一个三通电磁阀7c之间的水冷管路1c上,因此流量控制器6c既参与冷却回路,又参与了保温回路,因此不仅在冷却过程中可以控制流量,也可以在保温过程中控制流量。Here, since the flow controller 6c is disposed on the water-cooling line 1c between the water pump 2c and any one of the two three-way solenoid valves 7c, the flow controller 6c participates in both the cooling circuit and the participation. The insulation circuit allows the flow to be controlled not only during the cooling process but also during the holding process.
在本实施例中,无论是否设置流量控制器6c,为了对电池温度进行进一步调节,冷却保护系统还可以包括外接接头开关8c,所述外接接头开关8c连接在所述水泵2c和两个三通电磁阀7c中任意一个三通电磁阀7c之间的水冷管路1c上,且所述外接接头开关8c适于连接至非车载的外循环系统9c连接;其中,所述外循环系统9c包括制冷装置或制热装置,所述外循环系统9c还包括与所述制冷装置或所述制热装置连接的水箱以及连接水箱和所述外接接头开关8c的进水管和出水管;所述控制器3c还用于在所述电池管理系统5c采集到的温度超出预设的第二预设温度范围时,使每一个三通电磁阀7c的第一进出水端71c和第二进出水端72c连通,且使所述外接接头开关8c打开;其中,所述第一预设温度范围的最大值小于所述第二预设温度范围的最大值,且所述第一预设温度范围的最小值大于所述第二预设温度范围的最小值。In the present embodiment, whether or not the flow controller 6c is provided, in order to further adjust the battery temperature, the cooling protection system may further include an external joint switch 8c connected to the water pump 2c and the two tees a water-cooling line 1c between any one of the three-way solenoid valves 7c of the solenoid valve 7c, and the external joint switch 8c is adapted to be connected to an off-board external circulation system 9c; wherein the outer circulation system 9c includes refrigeration a device or a heating device, the outer circulation system 9c further comprising a water tank connected to the refrigeration device or the heating device, and an inlet pipe and an outlet pipe connecting the water tank and the external joint switch 8c; the controller 3c The first inlet and outlet end 71c and the second inlet and outlet end 72c of each three-way solenoid valve 7c are connected to each other when the temperature collected by the battery management system 5c exceeds a preset second preset temperature range. And opening the external joint switch 8c; wherein, the maximum value of the first preset temperature range is smaller than the maximum value of the second preset temperature range, and the minimum of the first preset temperature range Greater than the second predetermined minimum temperature range.
可理解的是,所述第一预设温度范围的最大值小于所述第二预设温度范围的最大值,且所述第一预设温度范围的最小值大于所述第二预设温度范围的最小值,是指第一预设温度范围落在第二温度范围内。It can be understood that the maximum value of the first preset temperature range is smaller than the maximum value of the second preset temperature range, and the minimum value of the first preset temperature range is greater than the second preset temperature range. The minimum value means that the first preset temperature range falls within the second temperature range.
可理解的是,由于所述外循环系统9c包括制冷装置或制热装置,所述外 循环系统9c还包括与所述制冷装置或所述制热装置连接的水箱以及连接水箱和所述外接接头开关8c的进水管和出水管,因此水泵2c、外接接头开关8c、水箱的进水管、水箱、制冷装置或所述制热装置、水箱的出水管以及水冷管路1c形成一个外部热管理回路。当温度超出预设的第二预设温度范围时,控制器3c控制外接接头开关8c打开,且每一个三通电磁阀7c的第一进出水端71c和第二进出水端72c连通,利用外循环系统9c中的制冷装置或制热装置为电池组进行制冷或制热。It can be understood that since the outer circulation system 9c includes a refrigerating device or a heating device, the outer The circulation system 9c further includes a water tank connected to the refrigeration device or the heating device, and an inlet pipe and an outlet pipe connecting the water tank and the external joint switch 8c, so the water pump 2c, the external joint switch 8c, the water inlet pipe of the water tank, The water tank, the refrigeration unit or the heating unit, the water outlet pipe of the water tank, and the water-cooling line 1c form an external heat management circuit. When the temperature exceeds the preset second preset temperature range, the controller 3c controls the external joint switch 8c to open, and the first inlet and outlet end 71c of each three-way solenoid valve 7c communicates with the second inlet and outlet end 72c, using the outside The refrigeration unit or the heating unit in the circulation system 9c cools or heats the battery pack.
举例来说,当温度高于第二预设范围的最大值时,使车辆停车,人为将外接接头开关8c与外循环系统9c连接,然后利用外循环系统9c中的制冷装置为电池组制冷。或者,当温度低于第二预设范围的最小值时,使车辆停车,人为将外接接头开关8c与外循环系统9c连接,然后利用外循环系统9c中的制热装置为电池组制热。For example, when the temperature is higher than the maximum value of the second preset range, the vehicle is stopped, the external joint switch 8c is artificially connected to the outer circulation system 9c, and then the refrigeration unit in the outer circulation system 9c is used to cool the battery pack. Alternatively, when the temperature is lower than the minimum value of the second predetermined range, the vehicle is stopped, the external joint switch 8c is artificially connected to the outer circulation system 9c, and then the heating device in the outer circulation system 9c is used to heat the battery pack.
由于外循环系统9c为非车载装置,可以设置在某一站点,因此没有增加电池系统的附加重量,没有降低电池系统的能量密度。Since the external circulation system 9c is a non-vehicle device, it can be installed at a certain station, so that the additional weight of the battery system is not increased, and the energy density of the battery system is not lowered.
在上述过程中,还存在一种情况,就是当电池组的温度小于所述第一预设温度范围的最小值且大于或等于所述第二预设温度范围的最小值的情况,此时,电池组的温度比正常的工作温度范围低,但是要大于或等于比较危险的第二预设温度范围的最小值,此时可以借助电池组自身供电所产生的热量来提高表面温度,因此此时可以控制所述水泵2c停止。应当知道的是,当水泵2c停止时,不论是哪个回路都不能起作用。In the above process, there is also a case where when the temperature of the battery pack is less than the minimum value of the first preset temperature range and greater than or equal to the minimum value of the second preset temperature range, at this time, The temperature of the battery pack is lower than the normal operating temperature range, but it is greater than or equal to the minimum value of the second dangerous temperature range. In this case, the heat generated by the battery pack itself can be used to increase the surface temperature. The water pump 2c can be controlled to stop. It should be understood that when the water pump 2c is stopped, no matter which circuit is inoperative, it does not work.
与实施例1同样的,本实施例相对于现有的液冷方式,没有附加的车载水箱、制冷装置等设备,因此附加重量不大,有利于提高动力电池系统的能量密度。As in the first embodiment, the present embodiment does not have an additional device such as a vehicle tank or a refrigerating device with respect to the conventional liquid cooling method. Therefore, the additional weight is small, which is advantageous for improving the energy density of the power battery system.
如图6所示,冷却保护系统还可以包括电源22c,所述电源22c连接在所述水泵2c的控制端21c和所述控制器3c之间。在本实施例中,利用电源22c为控制器3c和水泵2c供电,保证控制器3c和电源22c的正常运行。As shown in FIG. 6, the cooling protection system may further include a power source 22c connected between the control terminal 21c of the water pump 2c and the controller 3c. In the present embodiment, the power supply 22c is used to supply power to the controller 3c and the water pump 2c to ensure normal operation of the controller 3c and the power source 22c.
本发明还提供一种电动汽车,包括蒸发器4c和动力电池系统。 The present invention also provides an electric vehicle including an evaporator 4c and a power battery system.
以上的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通工程技术人员对本发明的技术方案做出的各种变型和改进,均应落入本发明的权利要求书确定的保护范围内。The above embodiments are merely illustrative of the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Variations and modifications are intended to fall within the scope of the invention as defined by the appended claims.
工业实用性Industrial applicability
本发明提供一种电池液冷装置和电池系统,电池液冷装置包括液冷板,所述液冷板上开设有至少一个通孔,所述至少一个通孔与所述液冷板内的冷却液流道连通,且所述至少一个通孔由热熔材料密封,所述热熔材料适于在与所密封的通孔对应的电池热失控后熔化。在电池正常情况下,电池液冷装置起到正常的冷却功能,在电池发生热失控时,电池液冷装置起到灭火装置的功能。同时,由于本发明的结构非常简单,是在液冷板上开设通孔,并用热熔材料对通孔密封,没有新增加零部件,因此没有增加重量,从而保证电池系统能量密度没有下降。本发明提供的电池液冷装置完全自主动作,无需认为干预,既节约人力,又更能保证电池使用过程中的安全性,具有极好的工业应用前景。 The present invention provides a battery liquid cooling device and a battery system. The battery liquid cooling device includes a liquid cooling plate, and the liquid cooling plate is provided with at least one through hole, and the at least one through hole and the liquid cooling plate are cooled. The liquid flow path is in communication and the at least one through hole is sealed by a hot melt material adapted to melt after thermal de-control of the battery corresponding to the sealed through hole. Under normal conditions of the battery, the battery liquid cooling device functions as a normal cooling function, and when the battery is out of control, the battery liquid cooling device functions as a fire extinguishing device. At the same time, since the structure of the present invention is very simple, a through hole is formed in the liquid cooling plate, and the through hole is sealed with a hot melt material, and no new parts are added, so that no weight is increased, thereby ensuring that the energy density of the battery system is not lowered. The battery liquid cooling device provided by the invention completely autonomously operates, does not need to be considered as intervention, saves manpower, and can ensure the safety in the process of using the battery, and has excellent industrial application prospect.

Claims (12)

  1. 一种电池液冷装置,其特征在于,包括液冷板,所述液冷板上开设有至少一个通孔,所述至少一个通孔与所述液冷板内的冷却液流道连通,且所述至少一个通孔由热熔材料密封,所述热熔材料适于在与所密封的通孔对应的电池热失控后熔化。A battery liquid cooling device, comprising: a liquid cooling plate, wherein the liquid cooling plate is provided with at least one through hole, and the at least one through hole communicates with a coolant flow channel in the liquid cooling plate, and The at least one through hole is sealed by a hot melt material adapted to melt after thermal de-control of the battery corresponding to the sealed through hole.
  2. 根据权利要求1所述的电池液冷装置,其特征在于,所述至少一个通孔由所述热熔材料在所述液冷板的外表面密封。A battery liquid cooling apparatus according to claim 1, wherein said at least one through hole is sealed by said hot melt material on an outer surface of said liquid cooling plate.
  3. 根据权利要求1所述的电池液冷装置,其特征在于,还包括设置在所述液冷板上的流道流量调节部件,其中:A battery liquid cooling apparatus according to claim 1, further comprising a flow path regulating member provided on said liquid cooling plate, wherein:
    所述液冷板包括板壳和设置在板壳内部的冷却液流道;The liquid cooling plate comprises a plate shell and a coolant flow channel disposed inside the plate shell;
    所述流道流量调节部件的制作材料中包括形状记忆材料,用于接触电池并根据所接触电池的表面温度调节所述冷却液流道的流量大小。The material for the flow path regulating member includes a shape memory material for contacting the battery and adjusting the flow rate of the coolant flow path according to the surface temperature of the contacted battery.
  4. 根据权利要求3所述的电池液冷装置,其特征在于,所述流道流量调节部件包括接触部和截流部,其中:A battery liquid cooling apparatus according to claim 3, wherein said flow path regulating member comprises a contact portion and a shutoff portion, wherein:
    所述接触部,设置在所述板壳外部,且穿过所述板壳与所述板壳内部的截流部连接,用于接触所述板壳外部的电池;The contact portion is disposed outside the plate shell, and is connected to the intercepting portion inside the plate shell through the plate shell for contacting the battery outside the plate shell;
    所述截流部,设置在所述板壳内部的冷却液流道中,用于根据所连接的接触部接触的电池的表面温度发生形变以调节所述冷却液流道的流量大小。The intercepting portion is disposed in a coolant flow channel inside the plate shell for deforming according to a surface temperature of a battery contacted by the connected contact portion to adjust a flow rate of the coolant flow channel.
  5. 根据权利要求4所述的电池液冷装置,其特征在于,所述冷却液流道包括主进流通道、主回流通道以及连通所述主进流通道和所述主回流通道的多个支路通道,所述截流部设置在至少一个支路通道中。A battery liquid cooling apparatus according to claim 4, wherein said coolant flow path comprises a main inflow passage, a main return passage, and a plurality of branches communicating said main inflow passage and said main return passage a passage, the intercepting portion being disposed in at least one branch passage.
  6. 根据权利要求5所述的电池液冷装置,其特征在于,所述支路通道由设置在所述主进流通道和所述主回流通道之间的多个筋条形成。A battery liquid cooling apparatus according to claim 5, wherein said branch passage is formed by a plurality of ribs disposed between said main inflow passage and said main return passage.
  7. 一种电池系统,包括至少一个电池组,每一电池组中包括至少一个电池,其特征在于,所述电池系统还包括权利要求1~6任一所述的电池液冷装置,所述电池液冷装置中的液冷板与各个电池接触设置;所述电池系统还包括冷却保护系统,所述冷却保护系统包括控制器、水泵以及水冷管路,其中:A battery system comprising at least one battery pack, each battery pack comprising at least one battery, wherein the battery system further comprises the battery liquid cooling device according to any one of claims 1 to 6, the battery liquid The liquid cooling plate in the cold device is disposed in contact with each of the batteries; the battery system further includes a cooling protection system including a controller, a water pump, and a water-cooled pipeline, wherein:
    所述水冷管路与所述水泵的进出水端、所述动力电池系统所属车辆上的 蒸发器均连接,且所述水泵、所述蒸发器以及所述水冷管路形成供水循环流动的冷却回路;The water-cooling pipeline and the water inlet and outlet end of the water pump, and the vehicle of the power battery system The evaporators are all connected, and the water pump, the evaporator and the water-cooled pipeline form a cooling circuit for the water supply circulation flow;
    所述控制器与所述水泵的控制端、所述动力电池系统的电池管理系统均连接,且所述控制器用于根据所述电池管理系统采集到的温度控制所述水泵的运行。The controller is connected to a control end of the water pump, a battery management system of the power battery system, and the controller is configured to control operation of the water pump according to a temperature collected by the battery management system.
  8. 根据权利要求7所述的电池系统,其特征在于,还包括流量控制器;所述流量控制器通过其进出水端连接至所述水泵和所述蒸发器之间的任意一侧的水冷管路上,所述流量控制器、所述水泵、所述蒸发器以及所述水冷管路形成供水循环流动的冷却回路;所述控制器与所述流量控制器的控制端连接,所述控制器还用于根据所述电池管理系统采集到的温度控制所述流量控制器的流量大小。The battery system according to claim 7, further comprising a flow controller; said flow controller being connected to a water-cooling line on either side between said water pump and said evaporator through an inlet and outlet end thereof The flow controller, the water pump, the evaporator, and the water-cooled pipeline form a cooling circuit for a water supply circulation flow; the controller is connected to a control end of the flow controller, and the controller is further used Controlling the flow rate of the flow controller according to the temperature collected by the battery management system.
  9. 根据权利要求7所述的电池系统,其特征在于,还包括两个三通电磁阀,其中一个三通电磁阀通过该三通电磁阀的第一进出水端和第二进出水端连接至所述水泵和所述蒸发器之间的一侧的水冷管路上,另一个三通电磁阀通过该另一个三通电磁阀的第一进出水端和第二进出水端连接至所述水泵和所述蒸发器之间的另一侧的水冷管路上,且两个三通电磁阀的第三进出水端连通;两个三通电磁阀的第一进出水端、两个三通电磁阀的第二进出水端、所述水泵、所述蒸发器以及所述水冷管路形成供水循环流动的冷却回路;两个三通电磁阀的第一进出水端、两个三通电磁阀的第三进出水端、所述水泵以及所述水冷管路形成供水循环流动的保温回路;The battery system according to claim 7, further comprising two three-way solenoid valves, wherein a three-way solenoid valve is connected to the first inlet and outlet ends and the second inlet and outlet ends of the three-way solenoid valve On the water-cooling line on one side between the water pump and the evaporator, another three-way solenoid valve is connected to the water pump and the water through the first inlet and outlet ends and the second inlet and outlet end of the other three-way solenoid valve The water-cooling line on the other side between the evaporators, and the third inlet and outlet ends of the two three-way solenoid valves are connected; the first inlet and outlet ends of the two three-way solenoid valves, and the two three-way solenoid valves a second inlet and outlet, the water pump, the evaporator and the water-cooling pipeline form a cooling circuit for the water supply circulation flow; the first inlet and outlet ends of the two three-way solenoid valves, and the third inlet and outlet of the two three-way solenoid valves The water end, the water pump and the water-cooled pipeline form a heat preservation circuit for the water supply circulation flow;
    所述控制器与两个三通电磁阀的控制端均连接,且所述控制器还用于在所述电池管理系统采集到的温度在第一预设温度范围内时,使每一个三通电磁阀的第一进出水端和第三进出水端连通,在所述电池管理系统采集到的温度大于所述第一预设温度范围的最大值时,使每一个三通电磁阀的第一进出水端和第二进出水端连通。The controller is connected to the control ends of the two three-way solenoid valves, and the controller is further configured to make each of the three links when the temperature collected by the battery management system is within a first preset temperature range The first inlet and outlet end of the solenoid valve is in communication with the third inlet and outlet end, and the first of each three-way solenoid valve is made when the temperature collected by the battery management system is greater than the maximum value of the first preset temperature range The inlet and outlet ends are in communication with the second inlet and outlet ends.
  10. 根据权利要求9所述的电池系统,其特征在于,还包括流量控制器,所述流量控制器通过其进出水端连接至所述水泵和两个三通电磁阀中任意一个三通电磁阀之间的水冷管路上;所述流量控制器、两个三通电磁阀的第一 进出水端、两个三通电磁阀的第二进出水端、所述水泵、所述蒸发器以及所述水冷管路形成供水循环流动的冷却回路;所述流量控制器、两个三通电磁阀的第一进出水端、两个三通电磁阀的第三进出水端、所述水泵以及所述水冷管路形成供水循环流动的保温回路;所述控制器与所述流量控制器的控制端连接,所述控制器还用于根据所述电池管理系统采集到的温度控制所述流量控制器的流量大小。The battery system according to claim 9, further comprising a flow controller connected to the water pump and any one of the three three-way solenoid valves through the inlet and outlet ends thereof On the water-cooled pipeline; the flow controller, the first of the two three-way solenoid valves a water inlet end, a second inlet and outlet end of the two three-way solenoid valves, the water pump, the evaporator and the water-cooling line form a cooling circuit for the water supply circulation flow; the flow controller, two three-way electromagnetic a first inlet and outlet end of the valve, a third inlet and outlet end of the two three-way solenoid valves, the water pump and the water-cooled pipeline form a heat retention loop for the water supply circulation flow; the controller and the flow controller are controlled The controller is further configured to control a flow rate of the flow controller according to a temperature collected by the battery management system.
  11. 根据权利要求9或10所述的电池系统,其特征在于,还包括外接接头开关,所述外接接头开关连接在所述水泵和两个三通电磁阀中任意一个三通电磁阀之间的水冷管路上,且所述外接接头开关适于连接至非车载的外循环系统连接;其中,所述外循环系统包括制冷装置或制热装置,所述外循环系统还包括与所述制冷装置或所述制热装置连接的水箱以及连接水箱和所述外接接头开关的进水管和出水管;The battery system according to claim 9 or 10, further comprising an external joint switch connected to water cooling between the water pump and any one of the three three-way solenoid valves And the external joint switch is adapted to be connected to an off-board external circulation system connection; wherein the external circulation system comprises a refrigeration device or a heating device, the external circulation system further comprising the refrigeration device or the a water tank connected to the heating device and an inlet pipe and an outlet pipe connecting the water tank and the external joint switch;
    所述控制器还用于在所述电池管理系统采集到的温度超出预设的第二预设温度范围时,使每一个三通电磁阀的第一进出水端和第二进出水端连通,且使所述外接接头开关打开;The controller is further configured to connect the first inlet and outlet end of each three-way solenoid valve with the second inlet and outlet water end when the temperature collected by the battery management system exceeds a preset second preset temperature range, And opening the external joint switch;
    其中,所述第一预设温度范围的最大值小于所述第二预设温度范围的最大值,且所述第一预设温度范围的最小值大于所述第二预设温度范围的最小值。The maximum value of the first preset temperature range is smaller than the maximum value of the second preset temperature range, and the minimum value of the first preset temperature range is greater than the minimum value of the second preset temperature range. .
  12. 根据权利要求11所述的电池系统,其特征在于,所述控制器还用于在所述电池管理系统采集到的温度小于所述第一预设温度范围的最小值且大于或等于所述第二预设温度范围的最小值时,控制所述水泵停止。 The battery system according to claim 11, wherein the controller is further configured to: the temperature collected in the battery management system is less than a minimum value of the first preset temperature range and greater than or equal to the first When the minimum value of the preset temperature range is two, the water pump is stopped.
PCT/CN2017/109408 2017-01-26 2017-11-03 Battery liquid cooling device and battery system WO2018137374A1 (en)

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CN201710061597.4A CN106602175A (en) 2017-01-26 2017-01-26 Battery liquid cooling device and battery system
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EP4040573A4 (en) * 2020-08-24 2024-03-20 LG Energy Solution, Ltd. Battery module and battery pack comprising same
CN115347301A (en) * 2021-05-14 2022-11-15 荣盛盟固利新能源科技有限公司 Battery pack capable of extinguishing fire by using cooling liquid
CN113488722A (en) * 2021-07-06 2021-10-08 荣盛盟固利新能源科技有限公司 Liquid cooling heat dissipation structure of battery system and battery pack
CN113710031A (en) * 2021-08-30 2021-11-26 无锡格林沃科技有限公司 Mainboard control box outer body device and preparation method thereof
CN113710031B (en) * 2021-08-30 2023-08-11 无锡格林沃科技有限公司 Main board control box outer body device and preparation method thereof
CN114464919A (en) * 2022-02-10 2022-05-10 东风商用车有限公司 Power battery system control by temperature change debugging device
CN114824552A (en) * 2022-03-11 2022-07-29 安徽工程大学 Battery core cooling device and power battery cooling system using same
CN114597519B (en) * 2022-03-21 2023-08-04 华东交通大学 Power battery pack and thermal management system thereof
CN114597519A (en) * 2022-03-21 2022-06-07 华东交通大学 Power battery pack and thermal management system thereof
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