WO2018133619A1 - Method for producing sugar by hydrolyzing thick mash of agricultural and forest biomass raw material - Google Patents

Method for producing sugar by hydrolyzing thick mash of agricultural and forest biomass raw material Download PDF

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WO2018133619A1
WO2018133619A1 PCT/CN2017/117785 CN2017117785W WO2018133619A1 WO 2018133619 A1 WO2018133619 A1 WO 2018133619A1 CN 2017117785 W CN2017117785 W CN 2017117785W WO 2018133619 A1 WO2018133619 A1 WO 2018133619A1
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glycerin
glycerol
cellulose
content
raw material
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PCT/CN2017/117785
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Chinese (zh)
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孙付保
洪嘉鹏
唐松
周豪
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江南大学
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P19/00Preparation of compounds containing saccharide radicals
    • C12P19/14Preparation of compounds containing saccharide radicals produced by the action of a carbohydrase (EC 3.2.x), e.g. by alpha-amylase, e.g. by cellulase, hemicellulase
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/02Preparation of oxygen-containing organic compounds containing a hydroxy group
    • C12P7/04Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
    • C12P7/06Ethanol, i.e. non-beverage
    • C12P7/08Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate
    • C12P7/10Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate substrate containing cellulosic material
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P2201/00Pretreatment of cellulosic or lignocellulosic material for subsequent enzymatic treatment or hydrolysis
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

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  • the invention relates to the field of resource utilization of agricultural and forestry biomass materials and the technical field of biomass chemicals, in particular to a method for saccharifying and saccharifying a fibrous raw material.
  • representative methods for fiber-based biomass pretreatment include: dilute sulfuric acid method, hot water method, steam explosion method, lime method, ionic liquid and low-boiling organic solvent, etc., which are used in pretreatment evaluation ( Economics, effectiveness, processing time, safety and environmental friendliness, as well as impact on subsequent processes, have problems to varying degrees: 1) most require high-pressure operation, there are safety hazards; 2) strong acid/base requires higher equipment materials 3) expensive reagents; 4) high energy consumption; 5) poor selectivity of components, residual large amount of lignin, resulting in unsatisfactory pretreatment effect; 6) large amount of fermentation inhibitors, affecting subsequent processes; 7) large amount of wastewater generated Easy to cause secondary pollution.
  • the present invention further studies and innovates the glycerol organic solvent pretreatment process, and investigates the concentrated enzymatic saccharification of glycerol pretreated cellulose, so that it has more industrial application potential.
  • the invention establishes an atmospheric pressure degreasing crude glycerin pretreatment method for realizing the separation of lignocellulosic biomass components in the early stage.
  • the invention improves the cooking method and the washing mode in the pretreatment process, and has the following two advantages. : 1) Reduce cooking energy consumption, reduce washing water consumption, and avoid fermentation inhibitors; 2) Selective removal of lignin and glycerol cellulose can significantly improve enzymatic activity.
  • the present invention provides a method for concentrating hydrolysis of sugar from agroforestry biomass raw materials, comprising the following steps:
  • the fibrous raw material is pulverized to 3 to 50 mm.
  • the fibrous raw material pulverized in the step (1) is cooked in glycerin, and after separation, glycerin crude cellulose and glycerin treatment liquid are obtained;
  • the glycerol crude cellulose obtained in the step (2) is hydrolyzed by a microorganism or a cellulase to obtain a sugar-based bioenergy or a chemical.
  • the fibrous raw material includes one or more derived from agricultural and forestry biomass, industrial processing residues, kitchen waste, animal waste and algae, and any mixture thereof.
  • glycerol refers to different concentrations of glycerin solution, usually including crude glycerin, industrial glycerin and refined glycerin.
  • the mass ratio of the fibrous raw material to the glycerin is 1:6-1:30.
  • the glycerol autocatalytic cooking condition is: the cooking gauge pressure is 0-5 atm, the cooking temperature is 230-270 ° C, and the heat preservation is 1-30 min, and the method has the characteristics of normal pressure, high temperature and short time. , low requirements on the treatment device, and selective removal of some lignin and hemicellulose components in the fibrous raw material, resulting in autocatalytic glycerin crude cellulose, wherein the cellulose content is 55-65%, hemicellulose content It is 15-25% and the lignin content is 10-20%.
  • the glyceric acid catalytic heat preservation cooking condition is: the cooking surface pressure is 0-5 atm, the acid addition amount is 0.01%-0.3% (w/v) solution volume, and the cooking temperature is 160-240 ° C, Insulation for 1-30min, heat preservation for 1-30min, the method has the characteristics of normal pressure, high temperature and short-time, low requirements on the treatment device, and the selective removal of most hemicellulose components in the fibrous raw material, resulting in acid catalysis Glycerol crude cellulose having a cellulose content of 55-70%, a hemicellulose content of 2-10%, and a lignin content of 20-30%.
  • the glycerol-base catalyzed heat-cooking condition is: the cooking table pressure is 0-5 atm, the alkali amount is 0.01%-0.3% (w/v) solution volume, and the cooking temperature is 160-240 ° C. Insulation for 1-30min, the method has the characteristics of atmospheric pressure and short-time, low requirements on the treatment device, and the selective removal of most lignin in the fiber, and the production of alkali-catalyzed glycerin crude cellulose, wherein the cellulose content is 55. -60%, hemicellulose content is 25-30%, and lignin content is 5-10%.
  • the separation is directly washed with tap water 1-3 times, so that the glycerin content of the glycerin cellulose matrix does not exceed 15-20%.
  • the glycerin treatment liquid includes a fermentation inhibitor, the fermentation inhibitor is furfural and 5-hydroxymethylfurfural, and the total amount of furfural and 5-hydroxymethylfurfural is 0.1-1.0 Torr (w/w).
  • the glycerol molecule is linked to the monosaccharide (glucose and xylose) or the oligosaccharide (cellobiose, xylobiose, etc.) by a glycosidic bond in the presence of a high temperature or a base.
  • a coupling reaction occurs, and in the step (2), the glycerin pretreatment liquid contains glycerol glycoside, glycerol glucoside, and glycerol oligoglucoside, which are glycerol oligoglycoside, glycerol xyloside, and glycerol xylan glycoside.
  • these products have moisturizing and anti-oxidation functions and can be used as cosmetic additives, and are by-products having high added value in the present invention.
  • the crude glycerin fiber concentration is 20-40%
  • the cellulase addition amount is 2-15 FPU ⁇ g -1 glycerol crude cellulose
  • the hydrolysis rate is 72-96 h
  • the cellulolytic rate can be reached. 70–90%.
  • the matrix of the invention has strong applicability and can be widely applied to different kinds of agricultural and forestry biomass raw materials;
  • the pretreatment of the invention belongs to the selective dissolution type of lignin, and the lignin content in the solid matrix after pretreatment can be less than 10%, the purity of the cellulose can reach 60-70%, and the high concentration hydrolysis and concentration of the cellulose raw material can be achieved. Fermentation, the cellulose raw material treated by the method of the invention is subjected to enzymatic hydrolysis, the enzymatic hydrolysis rate can reach 75% or more, and the reducing sugar concentration can reach 171 g ⁇ L -1 ;
  • the amount of alkali added is small, and only 0.01%-0.3% (w/v) of the solution volume is required, which is advantageous for the continued use of the subsequent glycerin treatment liquid, and on the other hand. Effectively reduce the energy consumption of sewage treatment;
  • the glycerol lignin of the present invention has the characteristics of high purity, small molecular weight, narrow distribution, and abundant active groups, and can be used for further fermentation; and compared with other pretreatment solvents (organic solvent or ionic liquid), glycerin is A variety of microbes have excellent carbon sources, and a small amount of residues have no significant adverse effects on subsequent microbial/enzymatic activities;
  • the pretreatment method of the present invention hardly produces fermentation inhibitors (furfural and hydroxymethylfurfural, etc.), and the total amount of furfural and 5-hydroxymethylfurfural after treatment is 0.1-1.0 ⁇ (w/w);
  • the pretreatment of the present invention uses the biodiesel industrial by-product glycerin for the pretreatment of the cellulosic ethanol industry, and contributes to the simultaneous industrialization of biodiesel and bioethanol;
  • the invention has the characteristics of constant pressure and short time to reduce energy consumption regardless of whether it is self-catalyzed or alkali-catalyzed pretreatment, and the alkali-catalyzed pretreatment can reduce the pretreatment temperature to further consume energy;
  • the present invention is simple in washing mode, avoids the hot glycerin-water solution washing and hot water washing mentioned in the published patent, and washes by controlling the residual amount of glycerin, usually washing with tap water 1-2
  • the glycerin pretreatment liquid can be recycled in the invention.
  • the collected air-dried bagasse was sieved to 5-20 mm.
  • the filtrate is a glycerin treatment solution containing obvious glycerol glycosides (glycerol glucoside and glycerol oligoglucoside, glycerol glycoside is glycerol oligoglycoside, glycerol xyloside and glycerol xylan glycoside), two main fermentation inhibitors 5-hydroxyl Methylfurfural and furfural were 0.66 g/kg bagasse and 0.20 g/kg bagasse, respectively.
  • obvious glycerol glycosides glycerol glucoside and glycerol oligoglucoside
  • glycerol glycoside is glycerol oligoglycoside
  • 5-hydroxyl Methylfurfural and furfural were 0.66 g/kg bagasse and 0.20 g/kg bagasse, respectively.
  • the collected bagasse was air-dried and sieved to collect materials in the range of 5-20 mm.
  • the filter residue is glycerin crude cellulose, the quality of which is 57.9% of bagasse before pretreatment, the cellulose content is 64%, the hemicellulose content is 6.61%, the lignin content is 18.14%, and the glycerin residue is 22.3% dry weight.
  • the cellulose and lignin removal rates were 83.9% and 49.4%, respectively.
  • the filtrate is a glycerin treatment solution containing obvious glycerol glycosides (glycerol glucoside and glycerol oligoglucoside, glycerol glycoside is glycerol oligoglycoside, glycerol xyloside and glycerol xylan glycoside), and no fermentation inhibition is detected in the glycerol treatment solution.
  • Furfural, but 5-hydroxymethylfurfural content is also very low, only 0.09g / kg bagasse.
  • the collected air-dried bagasse was sieved to 5-20 mm.
  • the filter residue is glycerin crude cellulose, the mass of which is 64% of the bagasse before the reaction, the cellulose content is 58%, the hemicellulose content is 28%, the lignin content is 10%, and the glycerin residue is 0.47% of the substrate dry weight.
  • the removal rates of hemicellulose and lignin were 20% and 70%, respectively.
  • the filtrate is a glycerin treatment solution containing obvious glycerol glycosides (glycerol glucoside and glycerol oligoglucoside, glycerol glycoside is glycerol oligoglycoside, glycerol xyloside and glycerol xylan glycoside); two main fermentation inhibitors 5-hydroxyl Methylfurfural and furfural were 0.57 g/kg bagasse and 0.21 g/kg bagasse, respectively.
  • obvious glycerol glycosides glycerol glucoside and glycerol oligoglucoside, glycerol glycoside is glycerol oligoglycoside, glycerol xyloside and glycerol xylan glycoside
  • 5-hydroxyl Methylfurfural and furfural were 0.57 g/kg bagasse and 0.21 g/kg bagasse, respectively.
  • the collected bagasse was air-dried and sieved to collect materials in the range of 5-20 mm.
  • the filter residue is glycerin crude cellulose, the quality of which is 58.9% of bagasse before pretreatment, the cellulose content is 57.37%, the hemicellulose content is 7.76%, the lignin content is 24.27%, and the glycerol residue is the substrate dry weight.
  • the removal rates of hemicellulose and lignin were 80.79% and 31.22%, respectively.
  • the filtrate is a glycerin treatment solution containing obvious glycerol glycosides (glycerol glucoside and glycerol oligoglucoside, glycerol glycoside is glycerol oligoglycoside, glycerol xyloside and glycerol xylan glycoside), and no fermentation inhibition is detected in the glycerol treatment solution.
  • glycerol glycoside glycerol glucoside and glycerol oligoglucoside
  • glycerol glycoside is glycerol oligoglycoside
  • the collected air-dried bagasse was sieved to 5-20 mm.
  • the filter residue is glycerin crude cellulose, the mass of which is 57% of the bagasse before the reaction, the cellulose content is 55%, the hemicellulose content is 28%, the lignin content is 12%, and the glycerin residue is 0.36% of the substrate dry weight.
  • the removal rates of hemicellulose and lignin were 12% and 60%, respectively.
  • the filtrate is a glycerin treatment solution containing obvious glycerol glycosides (glycerol glucoside and glycerol oligoglucoside, glycerol glycoside is glycerol oligoglycoside, glycerol xyloside and glycerol xylan glycoside); two main fermentation inhibitors 5-hydroxyl Methylfurfural and furfural were 0.56 g/kg bagasse and 0.16 g/kg bagasse, respectively.
  • obvious glycerol glycosides glycerol glucoside and glycerol oligoglucoside, glycerol glycoside is glycerol oligoglycoside, glycerol xyloside and glycerol xylan glycoside
  • 5-hydroxyl Methylfurfural and furfural were 0.56 g/kg bagasse and 0.16 g/kg bagasse, respectively.

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Abstract

Provided is a method for producing sugar by hydrolyzing a thick mash of an agricultural and forest biomass raw material, comprising the following steps: (1) subjecting a cellulosic raw material to a digestion treatment in a glycerol phase, wherein a glycerol crude cellulose and a glycerol treatment liquid are obtained after separation; (2) recycling the above-mentioned collected glycerol treatment liquid in the digestion treatment in step (1) 7 to 11 times; and (3) hydrolyzing, by means of cellulase, the glycerol crude cellulose obtained in step (2) to obtain a fermentable sugar. The glycerol phase digestion treatment refers to a digestion temperature of 230ºC-270ºC at a gauge pressure of 0-5 atm and maintaining the temperature for 10-30 minutes; or the acid addition amount of 0.01%-0.3% (w/v) solution volume, a digestion temperature of 160ºC-240ºC at a gauge pressure of 0-5 atm and maintaining the temperature for 10-30 minutes; or the alkali addition amount of 0.01%-0.3% (w/v) solution volume, a digestion temperature of 160ºC-240ºC at a gauge pressure of 0-5 atm and maintaining the temperature for 10-30 minutes.

Description

一种农林生物质原料浓醪水解产糖的方法Method for concentrating hydrolysis and producing sugar of agricultural and forestry biomass raw materials 技术领域Technical field
本发明涉及农林生物质原料资源化利用和生物质化工技术领域,尤其涉及一种纤维质原料浓醪糖化方法。The invention relates to the field of resource utilization of agricultural and forestry biomass materials and the technical field of biomass chemicals, in particular to a method for saccharifying and saccharifying a fibrous raw material.
背景技术Background technique
随着当今资源能源危机、温室效应和环境污染等问题日益突出,利用丰富的农林纤维素类生物质可再生资源,生物炼制可全方位替代石化生产的生物液体燃料和生物基化学品,是当前世界生物能源产业的主流。但是,真正的生物质经济时代至今尚未实现,由农林纤维类生物质实现生物能源和生物基产品的生物炼制技术仍旧面临着许多瓶颈问题,其中木质纤维素-糖平台(预处理、酶解和糖发酵)的预处理和酶解问题尤为突出。With the increasingly prominent problems of resource and energy crisis, greenhouse effect and environmental pollution, the use of abundant agricultural and forestry cellulose-based biomass renewable resources, bio-refining can replace petrochemical production of bio-liquid fuels and bio-based chemicals. The current mainstream of the world bioenergy industry. However, the real era of biomass economy has not yet been realized, and the biorefinery technology for bioenergy and bio-based products from agricultural and forestry fiber-based biomass still faces many bottlenecks, including lignocellulose-sugar platform (pretreatment, enzymatic hydrolysis). The pretreatment and enzymatic hydrolysis problems of sugar fermentation are particularly prominent.
目前,在纤维类生物质预处理方面具有代表性的方法有:稀硫酸法、热水法、汽爆法、石灰法、离子液和低沸点有机溶剂等预处理,它们在预处理评价方面(经济性、有效性、处理时间、安全性和环境友好以及对后续工艺影响)都不同程度地存在着问题:1)大多需要高压运行,存在安全隐患;2)强酸/碱对设备材质要求较高;3)试剂昂贵;4)能耗高;5)组分选择性差,残留大量木质素,导致预处理效果方面不理想;6)产生大量发酵抑制物,影响后续工艺;7)产生的大量废水易导致二次污染。At present, representative methods for fiber-based biomass pretreatment include: dilute sulfuric acid method, hot water method, steam explosion method, lime method, ionic liquid and low-boiling organic solvent, etc., which are used in pretreatment evaluation ( Economics, effectiveness, processing time, safety and environmental friendliness, as well as impact on subsequent processes, have problems to varying degrees: 1) most require high-pressure operation, there are safety hazards; 2) strong acid/base requires higher equipment materials 3) expensive reagents; 4) high energy consumption; 5) poor selectivity of components, residual large amount of lignin, resulting in unsatisfactory pretreatment effect; 6) large amount of fermentation inhibitors, affecting subsequent processes; 7) large amount of wastewater generated Easy to cause secondary pollution.
另一方面,甘油作为生物柴油的副产品(1/10生物柴油量),产量随着全球生物柴油的日益剧增而不断攀升,出现了严重的供大于求,而且这些低品级甘油精制到食品和医药级(~99.5%)需要先进的技术和高昂的投资成本。基于这些问题,本发明人一直致力建立纤维质原料的甘油有机溶剂预处理方面研究(CN101148830B;CN101440108B)。在国内外率先开展并建立甘油有机溶剂预处理工艺,获得国际上近20个课题组的关注和重视,发表英文文章单篇被引用50次以上。On the other hand, glycerin as a by-product of biodiesel (1/10 biodiesel), production has risen with the increasing global biodiesel, and there has been a serious oversupply, and these low-grade glycerin is refined into food and Pharmaceutical grade (~99.5%) requires advanced technology and high investment costs. Based on these problems, the present inventors have been working hard to establish a glycerol organic solvent pretreatment aspect of a fibrous raw material (CN101148830B; CN101440108B). At the same time, it has taken the lead in developing and establishing a pretreatment process for glycerol organic solvents, and has received the attention and attention of nearly 20 international research groups. The published English articles have been cited more than 50 times.
在酶解方面,目前,虽然纤维素乙醇的生产方法(主要包括原料的预处理、酶解、乙醇发酵和分离提纯等步骤)已经打通,但是过高的酶解成本严重阻碍了纤维素乙醇的商业化进程。研究者们认为造成酶水解成本较高的主要原因之一是由于纤维素酶解糖化未达到淀粉质浓醪酶解的“三高”(高浓度、高转化率和高效率)指标。因此,国内外研究者从探索经济高效预处理方法、提高基质纤维素纯度和可酶解性,以及减少发酵抑制物产生等方面研究纤维质浓醪糖化,以期实现可发酵性糖的“三高”指标。In terms of enzymatic hydrolysis, at present, although the production method of cellulosic ethanol (mainly including raw material pretreatment, enzymatic hydrolysis, ethanol fermentation, separation and purification, etc.) has been opened, too high enzymatic cost seriously hinders cellulosic ethanol. Commercialization process. Researchers believe that one of the main reasons for the high cost of enzymatic hydrolysis is that the cellulase saccharification does not reach the "three high" (high concentration, high conversion rate and high efficiency) index of starchy enzymatic hydrolysis. Therefore, researchers at home and abroad have studied fiber-rich saccharification in terms of exploring cost-effective pretreatment methods, improving the purity and enzymatic solubility of matrix cellulose, and reducing the production of fermentation inhibitors, in order to achieve the "three highs" of fermentable sugar. "index.
总之,本发明对甘油有机溶剂预处理工艺进一步研究和创新,并考察甘油预处理纤维素 的浓醪酶解糖化,使其更具有产业上的应用潜力。In summary, the present invention further studies and innovates the glycerol organic solvent pretreatment process, and investigates the concentrated enzymatic saccharification of glycerol pretreated cellulose, so that it has more industrial application potential.
发明内容Summary of the invention
本发明在早期建立一种实现木质纤维类生物质组分分离的常压脱脂粗甘油预处理方法基础上,本发明对预处理工艺中蒸煮方式和洗涤方式上均进行改进,具有以下两大优势:1)降低蒸煮能耗、减少洗涤用水量、规避发酵抑制物产生;2)选择性脱除木质素和甘油纤维素可酶解性均明显提高。为解决当前纤维质原料存在难以浓醪酶解糖化的问题,本发明提供一种农林生物质原料浓醪水解产糖的方法,包括以下步骤:The invention establishes an atmospheric pressure degreasing crude glycerin pretreatment method for realizing the separation of lignocellulosic biomass components in the early stage. The invention improves the cooking method and the washing mode in the pretreatment process, and has the following two advantages. : 1) Reduce cooking energy consumption, reduce washing water consumption, and avoid fermentation inhibitors; 2) Selective removal of lignin and glycerol cellulose can significantly improve enzymatic activity. In order to solve the problem that the current fibrous raw material has difficulty in enriching and enzymatic saccharification, the present invention provides a method for concentrating hydrolysis of sugar from agroforestry biomass raw materials, comprising the following steps:
(1)将纤维质原料粉碎至3-50mm。(1) The fibrous raw material is pulverized to 3 to 50 mm.
(2)将步骤(1)中粉碎的纤维质原料在甘油中蒸煮处理,经分离后获得甘油粗纤维素和甘油处理液;(2) the fibrous raw material pulverized in the step (1) is cooked in glycerin, and after separation, glycerin crude cellulose and glycerin treatment liquid are obtained;
(3)将上述收集的甘油处理液于步骤(2)所述蒸煮处理中循环使用7-11次。(3) The glycerin treatment liquid collected above is recycled for 7-11 times in the retort treatment described in the step (2).
(4)将步骤(2)得到的所述甘油粗纤维素经由微生物或纤维素酶水解,可获得糖基生物能源或化学品。(4) The glycerol crude cellulose obtained in the step (2) is hydrolyzed by a microorganism or a cellulase to obtain a sugar-based bioenergy or a chemical.
进一步的,纤维质原料包括源于农林生物质、工业加工剩余物、餐厨垃圾、动物粪便和藻类,及它们的任意混合中的一种或几种。Further, the fibrous raw material includes one or more derived from agricultural and forestry biomass, industrial processing residues, kitchen waste, animal waste and algae, and any mixture thereof.
进一步的,在步骤(2)中,甘油指不同浓度的甘油溶液,通常包括粗甘油、工业甘油和精甘油。Further, in the step (2), glycerol refers to different concentrations of glycerin solution, usually including crude glycerin, industrial glycerin and refined glycerin.
进一步的,在步骤(2)中,纤维质原料与甘油(折算为纯甘油)质量比为1:6-1:30。Further, in the step (2), the mass ratio of the fibrous raw material to the glycerin (converted to pure glycerin) is 1:6-1:30.
进一步的,在步骤(2)中,甘油自催化保温蒸煮条件为:蒸煮表压为0-5atm,蒸煮温度为230-270℃,保温1-30min,该方法具有常压、高温、短时特征,对处理装置要求低,且实现纤维质原料中部分木质素及半纤维素组分的选择性脱除,产生自催化甘油粗纤维素,其中纤维素含量为55-65%,半纤维素含量为15-25%,木质素含量为10-20%。Further, in the step (2), the glycerol autocatalytic cooking condition is: the cooking gauge pressure is 0-5 atm, the cooking temperature is 230-270 ° C, and the heat preservation is 1-30 min, and the method has the characteristics of normal pressure, high temperature and short time. , low requirements on the treatment device, and selective removal of some lignin and hemicellulose components in the fibrous raw material, resulting in autocatalytic glycerin crude cellulose, wherein the cellulose content is 55-65%, hemicellulose content It is 15-25% and the lignin content is 10-20%.
进一步的,在步骤(2)中,甘油酸催化保温蒸煮条件为:蒸煮表压为0-5atm,加酸量为0.01%-0.3%(w/v)溶液体积,蒸煮温度160-240℃,保温1-30min,保温1-30min,该方法具有常压、高温、短时特征,对处理装置要求低,且实现纤维质原料中大部分半纤维素组分的选择性脱除,产生酸催化甘油粗纤维素,其中纤维素含量为55-70%,半纤维素含量为2-10%,木质素含量为20-30%。Further, in the step (2), the glyceric acid catalytic heat preservation cooking condition is: the cooking surface pressure is 0-5 atm, the acid addition amount is 0.01%-0.3% (w/v) solution volume, and the cooking temperature is 160-240 ° C, Insulation for 1-30min, heat preservation for 1-30min, the method has the characteristics of normal pressure, high temperature and short-time, low requirements on the treatment device, and the selective removal of most hemicellulose components in the fibrous raw material, resulting in acid catalysis Glycerol crude cellulose having a cellulose content of 55-70%, a hemicellulose content of 2-10%, and a lignin content of 20-30%.
进一步的,在步骤(2)中,甘油碱催化保温蒸煮条件为:蒸煮表压为0-5atm,加碱量为0.01%-0.3%(w/v)溶液体积,蒸煮温度160-240℃,保温1-30min,该方法具有常压高温短时特征,对处理装置要求低,且实现纤维质中大部分木质素选择性脱除,并产生碱催化甘油粗纤维素,其中纤维素含量为55-60%,半纤维素含量为25-30%,木质素含量为5-10%。Further, in the step (2), the glycerol-base catalyzed heat-cooking condition is: the cooking table pressure is 0-5 atm, the alkali amount is 0.01%-0.3% (w/v) solution volume, and the cooking temperature is 160-240 ° C. Insulation for 1-30min, the method has the characteristics of atmospheric pressure and short-time, low requirements on the treatment device, and the selective removal of most lignin in the fiber, and the production of alkali-catalyzed glycerin crude cellulose, wherein the cellulose content is 55. -60%, hemicellulose content is 25-30%, and lignin content is 5-10%.
进一步的,在步骤(2)中,其分离直接采用自来水洗涤1-3次,使甘油纤维素基质的甘油含量不超过15-20%。Further, in the step (2), the separation is directly washed with tap water 1-3 times, so that the glycerin content of the glycerin cellulose matrix does not exceed 15-20%.
进一步的,甘油处理液中包括发酵抑制物,发酵抑制物为糠醛和5-羟甲基糠醛,糠醛和5-羟甲基糠醛总量为原料重量0.1-1.0‰(w/w)。Further, the glycerin treatment liquid includes a fermentation inhibitor, the fermentation inhibitor is furfural and 5-hydroxymethylfurfural, and the total amount of furfural and 5-hydroxymethylfurfural is 0.1-1.0 Torr (w/w).
进一步的,甘油蒸煮处理过程中,在高温或碱存在条件下,丙三醇分子会与单糖(葡萄糖和木糖)或寡糖(纤维二糖、木二糖等)以糖苷键相连接,发生耦合反应,进而在步骤(2)中,甘油预处理液中含有甘油糖苷、甘油葡萄糖苷和甘油葡寡糖苷,所述甘油糖苷为甘油木寡糖苷、甘油木糖苷和甘油木聚糖苷中的一种或几种。这些产物具有保湿、抗氧化功能,可作为化妆品添加剂使用,是本发明中具有高附加价值的副产物。Further, during the glycerol cooking process, the glycerol molecule is linked to the monosaccharide (glucose and xylose) or the oligosaccharide (cellobiose, xylobiose, etc.) by a glycosidic bond in the presence of a high temperature or a base. a coupling reaction occurs, and in the step (2), the glycerin pretreatment liquid contains glycerol glycoside, glycerol glucoside, and glycerol oligoglucoside, which are glycerol oligoglycoside, glycerol xyloside, and glycerol xylan glycoside. One or several. These products have moisturizing and anti-oxidation functions and can be used as cosmetic additives, and are by-products having high added value in the present invention.
进一步的,在步骤(4)中,甘油粗纤维浓度为20–40%,纤维素酶添加量为2–15FPU·g -1甘油粗纤维素,水解72–96h,纤维素酶解率可达到70–90%。 Further, in the step (4), the crude glycerin fiber concentration is 20-40%, the cellulase addition amount is 2-15 FPU·g -1 glycerol crude cellulose, and the hydrolysis rate is 72-96 h, and the cellulolytic rate can be reached. 70–90%.
本发明有益效果Advantageous effects of the invention
(1)本发明基质适用性强,可广泛应用于不同种类的农林生物质原料;(1) The matrix of the invention has strong applicability and can be widely applied to different kinds of agricultural and forestry biomass raw materials;
(2)本发明预处理属于木质素选择性溶解型,预处理后固体基质中木质素含量可不足10%,纤维素纯度可达60-70%,能够实现纤维素原料高浓水解和浓醪发酵,采用本发明的方法处理后的纤维素原料进行酶解,酶解72h酶解率能够达到75%以上,并且还原糖浓度能够达到171g·L -1(2) The pretreatment of the invention belongs to the selective dissolution type of lignin, and the lignin content in the solid matrix after pretreatment can be less than 10%, the purity of the cellulose can reach 60-70%, and the high concentration hydrolysis and concentration of the cellulose raw material can be achieved. Fermentation, the cellulose raw material treated by the method of the invention is subjected to enzymatic hydrolysis, the enzymatic hydrolysis rate can reach 75% or more, and the reducing sugar concentration can reach 171 g·L -1 ;
(3)本发明的加碱预催化处理方式中碱的加入量少,只需0.01%-0.3%(w/v)溶液体积,一方面有利于后续甘油处理液的继续利用,另一方面也有效降低污水处理能耗;(3) In the alkali-added pre-catalyzed treatment method of the present invention, the amount of alkali added is small, and only 0.01%-0.3% (w/v) of the solution volume is required, which is advantageous for the continued use of the subsequent glycerin treatment liquid, and on the other hand. Effectively reduce the energy consumption of sewage treatment;
(4)本发明的甘油木质素具有纯度高、分子量小且分布窄以及活性基团丰富等特点,能够用来进一步发酵;并且与其它预处理溶剂(有机溶剂或离子液)相比,甘油是多种微生物优良碳源,少量残留对后续微生物/酶活性无明显不良影响;(4) The glycerol lignin of the present invention has the characteristics of high purity, small molecular weight, narrow distribution, and abundant active groups, and can be used for further fermentation; and compared with other pretreatment solvents (organic solvent or ionic liquid), glycerin is A variety of microbes have excellent carbon sources, and a small amount of residues have no significant adverse effects on subsequent microbial/enzymatic activities;
(5)本发明预处理方法几乎不产生发酵抑制物(糠醛和羟甲基糠醛等),处理后糠醛和5-羟甲基糠醛总量为原料重量0.1-1.0‰(w/w);(5) The pretreatment method of the present invention hardly produces fermentation inhibitors (furfural and hydroxymethylfurfural, etc.), and the total amount of furfural and 5-hydroxymethylfurfural after treatment is 0.1-1.0 ‰ (w/w);
(6)本发明预处理把生物柴油工业副产物甘油用于纤维素乙醇工业的预处理,有助于同时推进生物柴油和生物乙醇的工业化;(6) The pretreatment of the present invention uses the biodiesel industrial by-product glycerin for the pretreatment of the cellulosic ethanol industry, and contributes to the simultaneous industrialization of biodiesel and bioethanol;
(7)本发明无论采用自催化还是加碱催化预处理,都具有常压短时特点,以降低能耗,而碱催化预处理可降低预处理温度从而进一步能耗;(7) The invention has the characteristics of constant pressure and short time to reduce energy consumption regardless of whether it is self-catalyzed or alkali-catalyzed pretreatment, and the alkali-catalyzed pretreatment can reduce the pretreatment temperature to further consume energy;
(8)而且本发明在洗涤方式上很简便,避免了已公开专利中提及的热甘油-水溶液洗涤和热水洗涤等,而通过控制甘油残留量来进行洗涤,通常采用自来水洗涤1-2次即可;该发明中甘油预处理液可实现循环回用。(8) Moreover, the present invention is simple in washing mode, avoids the hot glycerin-water solution washing and hot water washing mentioned in the published patent, and washes by controlling the residual amount of glycerin, usually washing with tap water 1-2 The glycerin pretreatment liquid can be recycled in the invention.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solutions of the present invention, and the technical means of the present invention can be more clearly understood and can be implemented in accordance with the contents of the specification. Hereinafter, the preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
附图说明DRAWINGS
图1实施例3预处理后基质批次浓醪酶。Figure 1. Example 3 post-pretreatment matrix batch concentration enzyme.
具体实施方式detailed description
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但是不用来限制本发明的范围。The specific embodiments of the present invention are further described in detail below with reference to the drawings and embodiments. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
实施例1:Example 1:
将收集的风干甘蔗渣过筛至5-20mm。The collected air-dried bagasse was sieved to 5-20 mm.
然后,取100g上述甘蔗渣与1.4kg工业甘油置于5升三口烧瓶中,250rpm搅拌速率下,加热升温至240℃,然后保温煮10分钟。反应结束后冷却至100℃,加入1.5kg沸水进行洗涤,机械搅拌,继续降温至50-60℃。由于甘油较为稠密,粘度较低,一些脱除的木质素常沾黏在物料表面未被完全溶解在甘油中,因此加入沸水形成甘油水溶液,同时加以机械搅拌,更利于木素的溶解。然后用G4砂芯漏斗抽滤,再用自来水洗脱抽滤2次(每次2kg);滤渣为甘油粗纤维素,其质量为甘蔗渣的62%,其纤维素含量61%,半纤维素含量26%,木质素含量13%,甘油残留为基质干重0.39%,其中半纤维素与木质素脱除率分别为40%和65%。滤液即为甘油处理液,其中含有明显的甘油糖苷(甘油葡萄糖苷和甘油葡寡糖苷,甘油糖苷为甘油木寡糖苷、甘油木糖苷和甘油木聚糖苷),两种主要发酵抑制物5-羟甲基糠醛和糠醛分别为0.66g/kg甘蔗渣和0.20g/kg甘蔗渣。Then, 100 g of the above bagasse and 1.4 kg of industrial glycerin were placed in a 5-liter three-necked flask, heated at a stirring rate of 250 rpm to 240 ° C, and then incubated for 10 minutes. After completion of the reaction, the mixture was cooled to 100 ° C, washed with 1.5 kg of boiling water, mechanically stirred, and further cooled to 50-60 ° C. Because glycerin is denser and has a lower viscosity, some of the removed lignin is often adhered to the surface of the material and is not completely dissolved in glycerin. Therefore, adding boiling water to form an aqueous glycerin solution and mechanically stirring it is more conducive to the dissolution of lignin. Then, it was filtered with a G4 core funnel, and then filtered with tap water for 2 times (2 kg each time); the filter residue was glycerin crude cellulose, the mass of which was 62% of bagasse, and its cellulose content was 61%, hemicellulose. The content is 26%, the lignin content is 13%, and the glycerin residue is 0.39% of the dry weight of the matrix. The removal rates of hemicellulose and lignin are 40% and 65%, respectively. The filtrate is a glycerin treatment solution containing obvious glycerol glycosides (glycerol glucoside and glycerol oligoglucoside, glycerol glycoside is glycerol oligoglycoside, glycerol xyloside and glycerol xylan glycoside), two main fermentation inhibitors 5-hydroxyl Methylfurfural and furfural were 0.66 g/kg bagasse and 0.20 g/kg bagasse, respectively.
取上述甘油粗纤维素5g,加入25mL柠檬酸缓冲液(pH 4.8),此时,基质浓度为20%(w/v),纤维素酶C-Tce2(141FPU·g -1)添加量6FPU·g -1基质,180rpm,50℃酶解48h,酶解率达到72%,还原糖浓度为125.06g·L -1,72h酶解率达到80%,此时的还原糖浓度为138.9g·L -1Take 5 g of the above glycerin crude cellulose, and add 25 mL of citric acid buffer (pH 4.8). At this time, the substrate concentration is 20% (w/v), and the cellulase C-Tce2 (141FPU·g -1 ) is added in an amount of 6 FPU· g -1 matrix, 180 rpm, enzymatic hydrolysis at 50 °C for 48 h, the enzymatic hydrolysis rate reached 72%, the reducing sugar concentration was 125.06 g·L -1 , the enzymatic hydrolysis rate reached 80% at 72 h, and the reducing sugar concentration at this time was 138.9 g·L. -1 .
实施例2:Example 2:
将收集的甘蔗渣,风干过筛,收集5-20mm范围内的物料。The collected bagasse was air-dried and sieved to collect materials in the range of 5-20 mm.
然后,将100g上述经粉碎甘蔗渣与1.0kg上述工业甘油置于5升三口烧瓶蒸煮装置中,添加1ml浓硫酸(硫酸添加量为0.1%,w/v)加热升温,250rpm下搅拌,升温至230℃时保温煮30分钟。反应结束后冷却至100℃,加入1.5kg沸水,机械搅拌,降温至50-60℃,用G4砂芯漏斗抽滤,滤渣再用2kg自来水洗脱抽滤、G4砂芯漏斗抽滤1次;滤渣为甘油粗纤维素,其质量为预处理前甘蔗渣57.9%,其纤维素含量64%,半纤维素含量为6.61%,木质素含量为18.14%,甘油残留为基质干重22.3%,半纤维素与木质素脱除率分别为83.9%和49.4%。滤液即为甘油处理液,其中含有明显的甘油糖苷(甘油葡萄糖苷和甘油葡寡糖苷,甘油糖苷为 甘油木寡糖苷、甘油木糖苷和甘油木聚糖苷),甘油处理液中未检测到发酵抑制物糠醛,但5-羟甲基糠醛含量也很低,仅为0.09g/kg甘蔗渣。Then, 100 g of the above-mentioned pulverized bagasse and 1.0 kg of the above industrial glycerin were placed in a 5-liter three-necked flask cooking apparatus, and 1 ml of concentrated sulfuric acid (the amount of sulfuric acid added was 0.1%, w/v) was heated and heated, and stirred at 250 rpm, and the temperature was raised to Heat at 230 ° C for 30 minutes. After the reaction is completed, the mixture is cooled to 100 ° C, 1.5 kg of boiling water is added, mechanically stirred, and the temperature is lowered to 50-60 ° C, and filtered with a G4 sand core funnel, and the filter residue is further filtered with 2 kg of tap water, and filtered by a G4 sand core funnel; The filter residue is glycerin crude cellulose, the quality of which is 57.9% of bagasse before pretreatment, the cellulose content is 64%, the hemicellulose content is 6.61%, the lignin content is 18.14%, and the glycerin residue is 22.3% dry weight. The cellulose and lignin removal rates were 83.9% and 49.4%, respectively. The filtrate is a glycerin treatment solution containing obvious glycerol glycosides (glycerol glucoside and glycerol oligoglucoside, glycerol glycoside is glycerol oligoglycoside, glycerol xyloside and glycerol xylan glycoside), and no fermentation inhibition is detected in the glycerol treatment solution. Furfural, but 5-hydroxymethylfurfural content is also very low, only 0.09g / kg bagasse.
取上述甘油粗纤维素5g,加入25mL柠檬酸缓冲液(pH 4.8),此时,基质浓度为20%(w/v),纤维素酶C-Tce2(141FPU·g -1)添加量6FPU·g -1基质,180rpm,50℃酶解48h,酶解率达到75%,还原糖浓度为117.4g·L -1,72h酶解率达到83%,此时的还原糖浓度为131.2g·L -1Take 5 g of the above glycerin crude cellulose, and add 25 mL of citric acid buffer (pH 4.8). At this time, the substrate concentration is 20% (w/v), and the cellulase C-Tce2 (141FPU·g -1 ) is added in an amount of 6 FPU· g -1 matrix, 180 rpm, enzymatic hydrolysis at 50 °C for 48 h, the enzymatic hydrolysis rate reached 75%, the reducing sugar concentration was 117.4 g·L -1 , the enzymatic hydrolysis rate reached 83% at 72 h, and the reducing sugar concentration at this time was 131.2 g·L. -1 .
实施例3:Example 3:
将收集的风干甘蔗渣过筛至5-20mm。The collected air-dried bagasse was sieved to 5-20 mm.
然后,将上述经粉碎后的甘蔗渣100g和1.4kg上述工业甘油溶液置于蒸煮装置中,加入3g氢氧化钠(0.2%氢氧化钠,w/w),200rpm搅拌加热升温,240℃蒸煮10分钟。反应结束后,冷却至100℃,加入1.5kg沸水,机械搅拌,降温至50-60℃,G4砂芯漏斗抽滤,滤渣用常温自来水洗脱、G4砂芯漏斗抽滤2次(每次2kg);滤渣为甘油粗纤维素,其质量为反应前甘蔗渣的64%,其纤维素含量58%,半纤维素含量为28%,木质素含量10%,甘油残留为基质干重0.47%,与之对应的,半纤维素与木质素脱除率分别为20%和70%。滤液即为甘油处理液,其中含有明显的甘油糖苷(甘油葡萄糖苷和甘油葡寡糖苷,甘油糖苷为甘油木寡糖苷、甘油木糖苷和甘油木聚糖苷);两种主要发酵抑制物5-羟甲基糠醛和糠醛分别为0.57g/kg甘蔗渣和0.21g/kg甘蔗渣。Then, 100 g of the above-mentioned pulverized bagasse and 1.4 kg of the above industrial glycerin solution were placed in a cooking device, and 3 g of sodium hydroxide (0.2% sodium hydroxide, w/w) was added thereto, and the mixture was heated and stirred at 200 rpm, and cooked at 240 ° C. minute. After the reaction is completed, it is cooled to 100 ° C, 1.5 kg of boiling water is added, mechanically stirred, and the temperature is lowered to 50-60 ° C. The G4 sand core funnel is suction filtered, the filter residue is eluted with normal temperature tap water, and the G4 sand core funnel is filtered twice (2 kg each time). The filter residue is glycerin crude cellulose, the mass of which is 64% of the bagasse before the reaction, the cellulose content is 58%, the hemicellulose content is 28%, the lignin content is 10%, and the glycerin residue is 0.47% of the substrate dry weight. Correspondingly, the removal rates of hemicellulose and lignin were 20% and 70%, respectively. The filtrate is a glycerin treatment solution containing obvious glycerol glycosides (glycerol glucoside and glycerol oligoglucoside, glycerol glycoside is glycerol oligoglycoside, glycerol xyloside and glycerol xylan glycoside); two main fermentation inhibitors 5-hydroxyl Methylfurfural and furfural were 0.57 g/kg bagasse and 0.21 g/kg bagasse, respectively.
取上述甘油粗纤维素3.75g(15%基质浓度,w/v)作为酶解起始基质浓度,按35%基质浓度一次性添加纤维素酶C-Tce2(141FPU·g -1),添加量6FPU·g -1基质,加入一定量的柠檬酸缓冲液(pH 4.8),使整个酶解体系的液体添加量为25mL,在180rpm,50℃条件下进行酶解。选择在酶解起始后的12hr,18hr,24hr和30hr四个时间点分别补加1.25g基质(5%,w/v),从而使得最终的基质浓度为35%(w/v)。酶解72hr时,葡萄糖浓度达到了171g·L -1,此时的纤维素转化率为75.5%。 Take the above glycerol crude cellulose 3.75g (15% matrix concentration, w/v) as the initial concentration of enzymatic hydrolysis, and add cellulase C-Tce2 (141FPU·g -1 ) at a concentration of 35% matrix. 6FPU·g -1 matrix, a certain amount of citrate buffer (pH 4.8) was added, and the whole enzymatic hydrolysis system was added in an amount of 25 mL, and enzymatic hydrolysis was carried out at 180 rpm and 50 °C. 1.25 g of substrate (5%, w/v) were added at four time points of 12 hr, 18 hr, 24 hr and 30 hr after the start of enzymatic hydrolysis, so that the final substrate concentration was 35% (w/v). When the enzyme was hydrolyzed for 72 hr, the glucose concentration reached 171 g·L -1 , and the cellulose conversion rate at this time was 75.5%.
实施例4:Example 4:
将收集的甘蔗渣,风干过筛,收集5-20mm范围内的物料。The collected bagasse was air-dried and sieved to collect materials in the range of 5-20 mm.
然后,将100g上述经粉碎后的甘蔗渣与1.0kg上述工业甘油置于5升三口烧瓶蒸煮装置中,添加1mL浓硫酸(硫酸添加量为0.1%,w/v)加热升温,250rpm下搅拌,升温至220℃时保温煮30分钟。反应结束后冷却至100℃,加入1.5kg沸水,机械搅拌,降温至50-60℃,用G4砂芯漏斗抽滤,滤渣再用自来水洗脱抽滤、G4砂芯漏斗抽滤2次(每次2kg);滤渣为甘油粗纤维素,其质量为预处理前甘蔗渣58.9%,其纤维素含量57.37%,半纤维素含量为7.76%,木质素含量为24.27%,甘油残留为基质干重0.31%,半纤维素与木质素脱除率分别为80.79% 和31.22%。滤液即为甘油处理液,其中含有明显的甘油糖苷(甘油葡萄糖苷和甘油葡寡糖苷,甘油糖苷为甘油木寡糖苷、甘油木糖苷和甘油木聚糖苷),甘油处理液中未检测到发酵抑制物5-羟甲基糠醛,但糠醛含量也很低,仅为0.09g/kg甘蔗渣。Then, 100 g of the above-mentioned pulverized bagasse and 1.0 kg of the above industrial glycerin were placed in a 5-liter three-necked flask cooking apparatus, and 1 mL of concentrated sulfuric acid (the amount of sulfuric acid added was 0.1%, w/v) was heated and heated, and stirred at 250 rpm. Heat up to 220 ° C for 30 minutes. After the reaction, the mixture was cooled to 100 ° C, 1.5 kg of boiling water was added, mechanically stirred, and the temperature was lowered to 50-60 ° C. The mixture was filtered with a G4 sand core funnel, and the filter residue was filtered with tap water and filtered with a G4 core funnel twice. 2kg); the filter residue is glycerin crude cellulose, the quality of which is 58.9% of bagasse before pretreatment, the cellulose content is 57.37%, the hemicellulose content is 7.76%, the lignin content is 24.27%, and the glycerol residue is the substrate dry weight. At 0.31%, the removal rates of hemicellulose and lignin were 80.79% and 31.22%, respectively. The filtrate is a glycerin treatment solution containing obvious glycerol glycosides (glycerol glucoside and glycerol oligoglucoside, glycerol glycoside is glycerol oligoglycoside, glycerol xyloside and glycerol xylan glycoside), and no fermentation inhibition is detected in the glycerol treatment solution. 5-hydroxymethylfurfural, but the furfural content is also very low, only 0.09g / kg of bagasse.
取上述甘油粗纤维素3.75g(15%基质浓度,w/v)作为酶解起始基质浓度,按30%基质浓度一次性添加纤维素酶C-Tce2(141FPU·g -1),添加量10FPU·g -1基质,加入一定量的柠檬酸缓冲液(pH 4.8),使整个酶解体系的液体添加量为25mL,在180rpm,50℃条件下进行酶解。选择在酶解起始后的12hr一次性补加3.75g基质(15%,w/v),从而使得最终的基质浓度为30%(w/v)。酶解72hr时还原糖含量达163.2g/L,此时的纤维素转化率为83%。 Take the above glycerin crude cellulose 3.75g (15% matrix concentration, w/v) as the initial concentration of the enzymatic hydrolysis, and add the cellulase C-Tce2 (141FPU·g -1 ) at a 30% matrix concentration. 10FPU·g -1 matrix, a certain amount of citrate buffer (pH 4.8) was added, and the whole enzymatic hydrolysis system was added in an amount of 25 mL, and enzymatic hydrolysis was carried out at 180 rpm and 50 °C. A 3.75 g matrix (15%, w/v) was added in one portion at 12 hr after the start of enzymatic hydrolysis so that the final substrate concentration was 30% (w/v). The content of reducing sugar reached 163.2 g/L when enzymatically hydrolyzed at 72 hr, and the cellulose conversion rate at this time was 83%.
实施例5:Example 5:
将收集的风干甘蔗渣过筛至5-20mm。The collected air-dried bagasse was sieved to 5-20 mm.
然后,将上述经粉碎后的甘蔗渣100g和1.4kg上述工业甘油溶液置于蒸煮装置中,加入3g氢氧化钠(0.2%氢氧化钠,w/w),200rpm搅拌加热升温,230℃蒸煮30分钟。反应结束后,冷却至100℃,加入1.5kg沸水,机械搅拌,降温至50-60℃,G4砂芯漏斗抽滤,滤渣用常温自来水洗脱、G4砂芯漏斗抽滤2次(每次2kg);滤渣为甘油粗纤维素,其质量为反应前甘蔗渣的57%,其纤维素含量55%,半纤维素含量为28%,木质素含量12%,甘油残留为基质干重0.36%,与之对应的,半纤维素与木质素脱除率分别为12%和60%。滤液即为甘油处理液,其中含有明显的甘油糖苷(甘油葡萄糖苷和甘油葡寡糖苷,甘油糖苷为甘油木寡糖苷、甘油木糖苷和甘油木聚糖苷);两种主要发酵抑制物5-羟甲基糠醛和糠醛分别为0.56g/kg甘蔗渣和0.16g/kg甘蔗渣。Then, 100 g of the above-mentioned pulverized bagasse and 1.4 kg of the above industrial glycerin solution were placed in a cooking apparatus, and 3 g of sodium hydroxide (0.2% sodium hydroxide, w/w) was added thereto, and the mixture was heated and stirred at 200 rpm, and cooked at 230 ° C. minute. After the reaction is completed, it is cooled to 100 ° C, 1.5 kg of boiling water is added, mechanically stirred, and the temperature is lowered to 50-60 ° C. The G4 sand core funnel is suction filtered, the filter residue is eluted with normal temperature tap water, and the G4 sand core funnel is filtered twice (2 kg each time). The filter residue is glycerin crude cellulose, the mass of which is 57% of the bagasse before the reaction, the cellulose content is 55%, the hemicellulose content is 28%, the lignin content is 12%, and the glycerin residue is 0.36% of the substrate dry weight. Correspondingly, the removal rates of hemicellulose and lignin were 12% and 60%, respectively. The filtrate is a glycerin treatment solution containing obvious glycerol glycosides (glycerol glucoside and glycerol oligoglucoside, glycerol glycoside is glycerol oligoglycoside, glycerol xyloside and glycerol xylan glycoside); two main fermentation inhibitors 5-hydroxyl Methylfurfural and furfural were 0.56 g/kg bagasse and 0.16 g/kg bagasse, respectively.
取上述甘油粗纤维素3.75g(15%基质浓度,w/v)作为酶解起始基质浓度,按35%基质浓度一次性添加纤维素酶C-Tce2(141FPU·g -1),添加量6FPU·g -1基质,加入一定量的柠檬酸缓冲液(pH 4.8),使整个酶解体系的液体添加量为25mL,在180rpm,50℃条件下进行酶解。选择在酶解起始后的12hr,18hr,24hr和30hr四个时间点分别补加1.25g基质(5%,w/v),从而使得最终的基质浓度为35%(w/v)。酶解72hr时还原糖含量达215g/L,此时的纤维素转化率为79.8%。 Take the above glycerol crude cellulose 3.75g (15% matrix concentration, w/v) as the initial concentration of enzymatic hydrolysis, and add cellulase C-Tce2 (141FPU·g -1 ) at a concentration of 35% matrix. 6FPU·g -1 matrix, a certain amount of citrate buffer (pH 4.8) was added, and the whole enzymatic hydrolysis system was added in an amount of 25 mL, and enzymatic hydrolysis was carried out at 180 rpm and 50 °C. 1.25 g of substrate (5%, w/v) were added at four time points of 12 hr, 18 hr, 24 hr and 30 hr after the start of enzymatic hydrolysis, so that the final substrate concentration was 35% (w/v). The content of reducing sugar reached 215 g/L at 72 hr, and the cellulose conversion rate at this time was 79.8%.
虽然本发明已以较佳实施例公开如上,但其并非用以限定本发明,任何熟悉此技术的人,在不脱离本发明的精神和范围内,都可做各种的改动与修饰,因此本发明的保护范围应该以权利要求书所界定的为准。Although the present invention has been disclosed in the above preferred embodiments, the present invention is not limited thereto, and various modifications and changes can be made thereto without departing from the spirit and scope of the invention. The scope of the invention should be determined by the scope of the claims.

Claims (11)

  1. 一种农林生物质原料浓醪水解产糖的方法,其特征在于,包括以下步骤:A method for concentrating hydrolysis of sugar from agroforestry biomass raw material, characterized in that it comprises the following steps:
    (1)纤维质原料在甘油相蒸煮处理,经分离后获得甘油粗纤维素和甘油处理液;其中甘油相蒸煮处理是指表压0-5atm下蒸煮温度为230-270℃,保温10-30min;或者加酸量为0.01%-0.3%(w/v)溶液体积,表压0-5atm下蒸煮温度160-240℃,保温10-30min;或者加碱量为0.01%-0.3%(w/v)溶液体积,表压0-5atm蒸煮温度160-240℃,保温10-30min;(1) The fibrous raw material is digested in the glycerin phase, and the glycerin crude cellulose and glycerin treatment liquid are obtained after separation; wherein the glycerin phase cooking treatment refers to a cooking temperature of 230-270 ° C at a gauge pressure of 0-5 atm, and the temperature is maintained for 10-30 min. Or add acid volume of 0.01%-0.3% (w / v) solution volume, gauge pressure 0-5atm cooking temperature 160-240 ° C, heat preservation 10-30min; or alkali addition amount of 0.01%-0.3% (w / v) solution volume, gauge pressure 0-5atm cooking temperature 160-240 ° C, holding 10-30min;
    (2)将上述收集的甘油处理液于步骤(1)所述蒸煮处理中循环使用7-11次;(2) recycling the collected glycerin treatment liquid in the cooking process described in step (1) 7-11 times;
    (3)将步骤(2)得到的所述甘油粗纤维素经由纤维素酶水解,获得可发酵性糖。(3) The glycerin crude cellulose obtained in the step (2) is hydrolyzed by a cellulase to obtain a fermentable sugar.
  2. 一种农林生物质原料浓醪水解产糖的方法,其特征在于,包括以下步骤:A method for concentrating hydrolysis of sugar from agroforestry biomass raw material, characterized in that it comprises the following steps:
    (1)纤维质原料在甘油相蒸煮处理,经分离后获得甘油粗纤维素和甘油处理液;(1) the fibrous raw material is digested in a glycerin phase, and after separation, a glycerin crude cellulose and a glycerin treatment liquid are obtained;
    (2)将上述收集的甘油处理液于步骤(1)所述蒸煮处理中循环使用7-11次;(2) recycling the collected glycerin treatment liquid in the cooking process described in step (1) 7-11 times;
    (3)将步骤(2)得到的所述甘油粗纤维素经由纤维素酶水解,获得可发酵性糖。(3) The glycerin crude cellulose obtained in the step (2) is hydrolyzed by a cellulase to obtain a fermentable sugar.
  3. 根据权利要求1所述的一种农林生物质原料浓醪水解产糖方法,其步骤(1)甘油相,特征在于:甘油含量95-100%无水甘油,主要涉及工业甘油和精甘油,也指30%-80%粗甘油溶液经升温浓缩而成的甘油相。The method for enriching hydrolyzed sugar production of agricultural and forestry biomass raw materials according to claim 1, wherein the step (1) comprises a glycerin phase characterized by: glycerin content of 95-100% anhydrous glycerol, mainly involving industrial glycerin and refined glycerin, Refers to the glycerin phase of 30%-80% crude glycerol solution concentrated by heating.
  4. 根据权利要求1的步骤(1)提及甘油相蒸煮处理,其特征在于:纤维质原料在甘油相中不外加任何催化剂而进行蒸煮预处理,预处理条件为:表压0-5atm下蒸煮温度为230-270℃,保温1-30min,该方法具有常压短时特征,对处理装置要求低,且实现部分木质素及半纤维素的选择性脱除,产生自催化甘油粗纤维素。According to the step (1) of claim 1, the glycerin phase cooking treatment is mentioned, characterized in that the fibrous raw material is subjected to retort pretreatment in the glycerin phase without adding any catalyst, and the pretreatment conditions are: cooking temperature at a gauge pressure of 0-5 atm. It is 230-270 ° C, and the temperature is kept for 1-30 min. The method has the characteristics of short pressure at normal pressure, low requirements on the treatment device, and selective removal of some lignin and hemicellulose, resulting in autocatalytic glycerin crude cellulose.
  5. 根据权利要求1的步骤(1)提及甘油相蒸煮处理,其特征在于:加酸量为0.01%-0.3%(w/v)溶液体积,表压0-5atm下蒸煮温度160-240℃,保温1-30min,该方法具有常压短时特征,实现绝大部分半纤维素组分的选择性脱除,并产生酸催化甘油粗纤维素。The glycerin phase cooking treatment according to the step (1) of claim 1 is characterized in that the acid addition amount is from 0.01% to 0.3% (w/v) of the solution volume, and the gauge pressure is from 0 to 5 atm, and the cooking temperature is from 160 to 240 ° C. Insulation for 1-30 min, the method has the characteristics of short-time at normal pressure, realizes selective removal of most hemicellulose components, and produces acid-catalyzed glycerin crude cellulose.
  6. 根据权利要求1的步骤(1)提及甘油相蒸煮处理,其特征在于:加碱量为0.01%-0.3%(w/v)溶液体积,表压0-5atm蒸煮温度160-240℃,保温1-30min,该方法具有常压短时特征,实现绝大部分木质素选择性脱除,并产生碱催化甘油粗纤维素。According to the step (1) of claim 1, the glycerin phase cooking treatment is mentioned, characterized in that the alkali addition amount is 0.01%-0.3% (w/v) of the solution volume, the gauge pressure is 0-5 atm, the cooking temperature is 160-240 ° C, and the heat preservation is performed. 1-30min, the method has the characteristics of short-time at normal pressure, realizes the selective removal of most lignin, and produces alkali-catalyzed glycerin crude cellulose.
  7. 根据权利要求1所述的一种农林生物质原料浓醪水解产糖方法,其特征在于:在步骤(1)中,分离是指过滤或离心时直接采用自来水洗涤,控制甘油纤维素基质甘油残留不超过15-20%。The method for concentrating hydrolyzed sugar production of agricultural and forestry biomass raw materials according to claim 1, wherein in the step (1), the separating means directly washing with tap water during filtration or centrifugation to control glycerin residues in the glycerol cellulose matrix. Not more than 15-20%.
  8. 根据权利要求3提到的自催化甘油粗纤维素,其特征在于:纤维素含量为55-65%,半纤维素含量为15-25%,木质素含量为15-20%。The autocatalytic glycerin crude cellulose according to claim 3, which has a cellulose content of 55 to 65%, a hemicellulose content of 15 to 25%, and a lignin content of 15 to 20%.
  9. 根据权利要求4提到的酸催化甘油粗纤维素,其特征在于:纤维素含量为55-70%,半纤维素含量为5-10%,木质素含量为20-30%。The acid-catalyzed glycerol crude cellulose according to claim 4, which has a cellulose content of 55 to 70%, a hemicellulose content of 5 to 10%, and a lignin content of 20 to 30%.
  10. 根据权利要求5提到的碱催化甘油粗纤维素,其特征在于:纤维素含量为55-60%,半纤维素含量为25-30%,木质素含量为5-10%。The base-catalyzed glycerin crude cellulose according to claim 5, which has a cellulose content of 55 to 60%, a hemicellulose content of 25 to 30%, and a lignin content of 5 to 10%.
  11. 根据权利要求1所述的一种农林生物质原料浓醪水解产糖方法,其特征在于:在步骤(3)中,甘油粗纤维素在10-40%基质浓度和纤维素酶添加量为2-15FPU·g -1甘油粗纤维素时72h纤维素酶解率可达到70-90%。 The method for concentrating hydrolyzed sugar production of agroforestry biomass raw material according to claim 1, wherein in the step (3), the glycerin crude cellulose has a substrate concentration of 10-40% and a cellulase addition amount of 2 When the -15FPU·g -1 glycerol crude cellulose is 72h, the cellulolytic rate can reach 70-90%.
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