WO2018131786A1 - Reinforced composite film and manufacturing method therefor - Google Patents

Reinforced composite film and manufacturing method therefor Download PDF

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Publication number
WO2018131786A1
WO2018131786A1 PCT/KR2017/013164 KR2017013164W WO2018131786A1 WO 2018131786 A1 WO2018131786 A1 WO 2018131786A1 KR 2017013164 W KR2017013164 W KR 2017013164W WO 2018131786 A1 WO2018131786 A1 WO 2018131786A1
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WIPO (PCT)
Prior art keywords
layer
flexible
binding
layers
mesh
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PCT/KR2017/013164
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French (fr)
Korean (ko)
Inventor
정영화
장봉준
정광필
Original Assignee
주식회사 아로텍
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Application filed by 주식회사 아로텍 filed Critical 주식회사 아로텍
Priority to CN201780001853.9A priority Critical patent/CN108603947A/en
Publication of WO2018131786A1 publication Critical patent/WO2018131786A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings

Definitions

  • the present invention relates to a composite reinforcement film and a manufacturing method, and more particularly, can be manufactured at a low cost, and have excellent physical properties such as durability and resilience, flexibility, light weight, water resistance, heat resistance, and tear easily even when external force is applied.
  • the present invention relates to a composite reinforcement film and a manufacturing method that can be used semi-permanently even if not repeatedly lost or broken.
  • toys are sold on the market for young children to play with. Such toys are very diverse in material, size, shape, etc., depending on the type, and recently, many toys made of paper materials have been released for children to play with safely.
  • Toys made of paper are very light and not easily damaged by shocks, etc., and are not hard or sharp, which is very safe for children to play with.
  • the present applicant can manufacture at low cost, and has excellent properties such as durability and resilience, flexibility, light weight, water resistance, heat resistance, and the like, even if an external force is applied, it is not easily torn or broken, and even if repeatedly bent
  • Embodiments of the present invention can be manufactured at low cost, and have excellent physical properties such as durability and resilience, flexibility, light weight, water resistance, and heat resistance, and are not easily torn or broken even when external force is applied, as well as repeatedly bending Even if the purpose is to provide a composite reinforcement film and manufacturing method that can be used semi-permanently.
  • the composite reinforcement film according to the present invention for achieving the above object is a flexible flexible first layer and the second flexible layer, the mesh layer and the first flexible layer positioned between the first flexible layer and the second flexible layer. And a main binding layer for binding the layer, the mesh layer, and the second flexible layer, wherein the first flexible layer and the second flexible layer have a joint part formed in a predetermined shape so that the mesh layer is exposed to the outside. Characterized by facing.
  • the method of manufacturing a composite reinforcement film according to the present invention is to place a pair of main binding layer between a pair of flexible layers having flexibility to form a joint portion penetrated in a predetermined shape in the flexible layer and the main binding layer, A preparatory step of placing a mesh layer between a pair of main binding layers and a main binding step of melting the pair of main binding layers to bind the pair of flexible layers and the mesh layer.
  • the present invention has various effects as follows.
  • the composite reinforcing film according to the present invention is excellent in water resistance and heat resistance and can be applied to various environments and products.
  • the composite reinforcement film according to the present invention is excellent in light weight and is easy to carry and move even when applied to a bulky product.
  • the composite reinforcing film according to the present invention is excellent in durability, resilience and flexibility is not easily broken even when the impact is applied, even if the flexible layer is bent by the external force is restored to the initial appearance in a short time.
  • the composite reinforcement film according to the present invention ensures the bending angle close to about -180 ° ⁇ +180 ° by allowing the flexible layer is not deformed and the mesh layer itself is bent.
  • the composite reinforcing film according to the present invention can be used semi-permanently by applying a mesh layer of the fabric material so as not to be torn or broken even if repeatedly bent.
  • the manufacturing method of the composite reinforcement film according to the present invention is very simple by taking a folding method after forming a joint portion of a shape symmetrical with respect to the virtual center line.
  • the composite reinforcing film manufacturing method according to the present invention significantly reduces the manufacturing process and manufacturing cost by first forming a joint before binding the mesh layer and the flexible layer.
  • FIG. 1 is a view showing a laminated structure of a composite reinforcement film according to the present invention.
  • Figure 2 is a real product picture showing the laminated structure of the composite reinforcement film according to the present invention.
  • FIG 3 is a view illustrating a joint part symmetrical with respect to a virtual center line in the flexible layer of the composite reinforcement film according to the present invention.
  • FIG 4 is a view showing a state in which a mesh layer is placed on the flexible layer of the composite reinforcement film according to the present invention.
  • FIG. 5 is a view showing a joint portion of the composite reinforcement film according to the present invention.
  • FIG. 6 is a view showing a state in which the composite reinforcing film according to the present invention is folded in the joint portion.
  • FIG. 7 is a flow chart of the composite reinforcing film manufacturing method according to the present invention.
  • the composite reinforcement film 1 according to an embodiment of the present invention is the first flexible layer 200, the second flexible layer 500, the mesh layer 400 and the main binding Layer 300.
  • the first flexible layer 200 and the second flexible layer 500 are configured to form the overall appearance of the composite reinforcement film 1 by forming a top plate and a bottom plate on the basis of the mesh layer 400 to be described later. It is flexible so that it can be bent and restored without breaking or breaking.
  • the first flexible layer 200 and the second flexible layer 500 are formed of the same kind of layer, but may be formed of different layers.
  • the first flexible material is used by using the surface layer 210, the reinforcement layer 230, and the sub-binding layer 220 to facilitate surface printing and to secure physical properties such as stiffness, hardness, strength, and durability.
  • the layer 200 and the second flexible layer 500 are formed, it is also possible to form a single layer rather than a multilayer.
  • the surface layer 210 is a layer of a synthetic resin material positioned on the outermost side of the composite reinforcement film 1, and may print letters, pictures, figures, colors, etc. of various shapes on the surface as necessary.
  • the thickness of the surface layer 210 affects the printing state and processability, but if the thickness exceeds 30 ⁇ m or less than 20 ⁇ m, since the printing is not normally performed and workability is reduced, the thickness of the surface layer 210 is 20 ⁇ m ⁇ 30 It is preferably formed to a thickness of ⁇ .
  • the reinforcement layer 230 is a layer for reinforcing the physical properties of the surface layer 210, and is bound to the bottom surface of the surface layer 210 by the sub-binding layer 220.
  • the surface layer 210 made of synthetic resin is formed to have a thickness of 20 ⁇ m to 30 ⁇ m, printing and workability are excellent, but physical properties such as stiffness, hardness, strength, and durability are inferior, and the first and second flexible layers 200 and 500 ) When it is too soft to lift itself, it does not maintain a flat shape and easily bends, thereby compensating for the insufficient property by using the reinforcing layer 230.
  • the surface layer 210 and the reinforcement layer 230 described above may be formed of different materials, but in this embodiment, the CPET material is applied in the same manner as the polyethylene terephthlate (PET) material in order to obtain excellent physical properties.
  • PET polyethylene terephthlate
  • CPET material In case of CPET material, it is resistant to heat deformation due to its high heat resistance, and it is very inexpensive as the price is 1/7 compared with thermosetting resin.
  • APET material instead of CPET material, but APET material is weaker in heat deformation than CPET material, it is preferable to apply CPET material.
  • the thickness of the reinforcing layer 230 affects the physical properties of the composite reinforcing film 1, but if it is less than 240 ⁇ m is easily bent due to lack of strength, if it exceeds 260 ⁇ m the physical properties compared to the overall thickness and weight increase greatly It does not improve. Therefore, the reinforcing layer 230 is preferably formed to a thickness of 240 ⁇ m ⁇ 260 ⁇ m to ensure optimal physical properties.
  • the sub-binding layer 220 is configured to bind the surface layer 210 and the reinforcing layer 230.
  • the binding force decreases.
  • the sub-binding layer exceeds 10 ⁇ m, the binding force no longer increases. Since the thickness of the first and second flexible layers 200 and 500 itself becomes too thick and heavy, it is preferable to form a thickness of 5 ⁇ m to 10 ⁇ m.
  • the hot melt (EVA; Ethylene-Vinyl Acetate) is applied to the sub tie layer 220 and the main tie layer 300
  • various kinds of adhesive members and adhesive methods may be applied if they can perform the same function.
  • first and second flexible layers 200 and 500 may be formed of one layer or several layers, and the joint part 240 formed through the first flexible layer 200 and the second flexible layer 500 in a predetermined shape. Is formed.
  • the joint part 240 is configured to expose the mesh layer 400 positioned between the first flexible layer 200 and the second flexible layer 500 to the outside, and the first joint part formed on the first flexible layer 200.
  • the second joint part 242 formed on the 241 and the second flexible layer 500 are positioned to face each other.
  • the joint part 240 becomes a folding part when a force is applied to the composite reinforcement film 1, and the first and second flexible layers are formed through the joint part 240. (200,500) is not bent or folded directly, only the mesh layer 400 is folded.
  • the joint part 240 formed on the first and second flexible layers 200 and 500 penetrates through the printing layer 100, the surface layer 210, the sub-binding layer 220, and the reinforcing layer 230 to form a mesh layer 400. ) Is exposed to the outside, the first flexible layer 200 is partitioned from the first joint part 241 and the second flexible layer 500 is partitioned from the second joint part 242. .
  • the mesh layer 400 is configured to bond with the first flexible layer 200 and the second flexible layer 500 to have excellent durability, and is positioned between the first flexible layer 200 and the second flexible layer 500. do.
  • the mesh layer 400 not only prevents the first and second flexible layers 200 and 500 of the synthetic resin from being torn, but is also exposed to the outside by the above-described joint part 240 to function as a kind of hinge and joint. .
  • the mesh layer 400 is bent instead of the two flexible layers 200 and 500.
  • Mesh layer 400 may be applied to a variety of materials, such as synthetic resin, metal, fabric, but in the present embodiment was applied as a fabric material to ensure excellent durability for bending.
  • the mesh layer 400 When the mesh layer 400 is applied as a fabric material, even if repeated folding and unfolding operations are applied, the mesh layer 400 is not broken or deformed, and the initial shape is not broken even when overfolded.
  • a mesh layer 400 made of a ripstop material is applied to solve this disadvantage, and the ripstop does not have a grain direction and thus does not tear easily regardless of the direction in which external force is applied. It can be secured.
  • the main binding layer 300 is configured to bind the first flexible layer 200 and the mesh layer 400, the second flexible layer 500 and the mesh layer 400 to be formed of one layer or two or more layers.
  • the hot melt (EVA) of the present embodiment can be applied in various ways, such as adhesive film, liquid adhesive.
  • the main binding layer 300 may be formed of one main binding layer 300 such that the entire mesh layer 400 is accommodated in the main binding layer 300, and the first main binding layer 310 may be formed of a single main binding layer 310.
  • the second main binding layer 320 that is, two layers may be formed to bind both sides of the mesh layer 400, respectively.
  • the first main binding layer 310 and the second main binding layer 320 are melted and bonded by heating, when the mesh (holes formed in the mesh) formed in the mesh layer 400 is large, the first, Since the two main binding layers 310 and 320 are fused through, they are finally formed as one layer, and when the mesh is small, the two main binding layers 310 and 320 do not pass and are formed as two layers.
  • the first main binding layer 310 binds the first flexible layer 200 and the mesh layer 400
  • the second main binding layer 320 connects the second flexible layer 500 and the mesh layer 400.
  • the bonding force between the mesh layer 400 and the first and second main binding layers 310 and 320 is very important.
  • the mesh layer 400 and the first and second flexible layers 200 and 500 may be separated during repeated bending. It is important to secure a high bonding force, and in order to secure a high bonding force between the mesh layer 400 and the first and second main binding layers 310 and 320, the thickness of the first and second main binding layers 310 and 320 and the mesh layer 400 are obtained. ) Is very important.
  • the adhesive strength is weak and the adhesive force does not increase further from 80 ⁇ m or more, so that the thicknesses of the first and second main tie layers 310 and 320 are 70 ⁇ m to 80 ⁇ m, respectively.
  • the first and second main binding layers 310 and 320 are melted through the mesh and are fused to each other to secure a very high bonding force.
  • the two main binding layers 310 and 320 do not pass through the mesh and are separately bound to both sides of the mesh layer 400.
  • the first and second main binding layers are separately coated by urethane coating on the surface of the mesh layer 400. It is desirable to maximize the bonding force between the (310,320) and the mesh layer 400.
  • the composite reinforcement film 1 according to the present invention includes a preparation step (S100) and the main binding step (S200).
  • a pair of main binding layers 300 are positioned between a pair of flexible layers 200 and 500 having flexibility, and the flexible layers 200 and 500 and the main binding layer 300 have a predetermined shape.
  • the main binding layer 300 is formed between the flexible layer in a separate configuration, such as a film ( It may be inserted into the 200,500, it may be formed on the opposite inner surface of the flexible layer (200,500) by coating as in the present embodiment.
  • This preparation step (S100) is a printing step (S110), the first sub-binding step (S120), the second sub-binding step (S130), the patterning step (S140), lamination step (S160) and the main binding step (S200) Include.
  • the printing step S110 is a step of forming the print layer 100 such as a pattern, a picture, a figure, etc. on the surface layer 210, and may form the print layer 100 in various ways.
  • the first sub-binding step (S120) is a step of binding the surface layer 210 and the reinforcing layer 230 using the sub-binding layer 220 to make the flexible layers 200 and 500, and the reinforcing layer 230 (240 ⁇ m to 260 ⁇ m). Silver is formed thicker than the surface layer 210 (20 ⁇ m ⁇ 30 ⁇ m) to enhance the physical properties of the surface layer 210 formed relatively thin.
  • the surface layer 210 and the reinforcement layer 230 of the synthetic resin material (CPET) having flexibility is bound by the sub-bonding layer 220 of the EVA material (hot melt) and uses a dry laminating method.
  • the film-type EVA sub-bonding layer 220 is positioned between the surface layer 210 and the reinforcing layer 230, and then heated and pressurized to a temperature of about 40 ° C. to 50 ° C. to bind, and the temperature exceeds 50 ° C.
  • the thickness of the surface layer 210 is very thin, such as 20 ⁇ m ⁇ 30 ⁇ m may be thermally deformed it is preferable not to exceed 50 °C.
  • the second sub-binding step (S130) is a step of forming the main binding layer 300 of the EVA material (hot melt) on the reinforcing layer 230 in which the first sub-binding step (S120) is completed, and the mesh layer 400 and the reinforcing layer ( The main binding layer 300 is first formed on the surface of the reinforcing layer 230 instead of simultaneously binding the 230.
  • the second sub-binding step (S130) is a main binding layer 300 having a thickness of 70 ⁇ m ⁇ 80 ⁇ m on the surface of the reinforcing layer 230 by applying heat to the raw material of the EVA material (hot melt) at a temperature of 70 °C ⁇ 80 °C ).
  • the surface layer 210 and the reinforcing layer 230 are bound through the first sub-binding step (S120), even if heat is applied at a temperature of 70 ° C. to 80 ° C., the thermal deformation does not occur. This can happen.
  • the stacking step (S160) is a step of forming a mesh layer 400 of a fabric material between the pair of flexible layers (200, 500) so that each of the reinforcing layers 230 to face each other.
  • the stacking step S160 may overlap the first flexible layer 200 and the second flexible layer 500 provided separately, and insert the mesh layer 400 therebetween, but in this case, the first and second flexible layers may be inserted. It is very difficult to accurately match the edge of the layer (200, 500) and the joint portion 240, there is a disadvantage that the price of the product increases because the manufacturing process and manufacturing equipment increases.
  • the surface layer 210, the sub-binding layer 220, the reinforcing layer 230 and the main binding layer 300 are all formed in a pair.
  • the mesh layer 400 inserted between the pair of flexible layers 200 and 500 is applied to the mesh layer 400 of a ripstop material, and in the case of the ripstop, there is no grain direction and thus easily tears regardless of the direction in which an external force is applied. Since it is not supported, it can secure very excellent durability.
  • the patterning step S140 is a step of forming the joint part 240 penetrated in a predetermined shape in the flexible layers 200 and 500 and the main binding layer 300.
  • the first joint part 241 and the second joint part 242 having the same shape may be formed in the first flexible layer 200 and the second flexible layer 500, respectively. In this case, however, it is very difficult to stack the first joint part 241 and the second joint part 242 accurately in the stacking step S160.
  • the first joint part 241 and the second joint part are symmetrical to each other on the basis of the virtual center line L in the first flexible layer 200 in which the main binding layer 300 is formed.
  • 242 is formed through the first joint part 241 and the second joint part 242 when the first flexible layer 200 is folded in half based on the virtual center line L at the lamination step S160. Exactly overlaps.
  • the main binding step (S200) is a step of binding a pair of flexible layers (200,500) by melting the main binding layer (300) by using a laminating method after the lamination step (S160) is completed.
  • a laminating method after the lamination step (S160) is completed.
  • the surface layer 210 or the reinforcing layer 230 does not thermally deform even when heated to a temperature of 110 ° C. to 140 ° C., and the flexible layer exceeds 140 ° C. It can itself be thermally deformed.
  • the first main binding layer 310 and the second main binding layer 320 previously formed in the reinforcing layer 230 are melted and bound with the mesh layer 400, and the mesh layer 400
  • the first main binding layer 310 and the second main binding layer 320 may be fused to each other by passing through the mesh layer 400 according to the mesh size of the wire), or may be formed in separate configurations on both sides of the mesh layer 400. Can be bound.
  • the composite reinforcing film manufacturing method according to the present invention may include a mesh coating step (S150) of coating a urethane on the surface of the mesh layer 400 before the laminating step (S160).
  • This mesh coating step (S150) is to increase the binding force between the main binding layer 300 and the mesh layer 400 during the main binding step (S200), as described above when the mesh layer 400 exceeds 75 denier Although the first main binding layer 310 and the second main binding layer 320 are fused to each other through the mesh layer 400, the bonding force becomes very strong. Bound to the surface of 400.
  • the mesh layer 400 is 75 denier or less, it is preferable to coat urethane on the surface of the mesh layer 400 to maximize the bonding force between the main binding layer 300 of the synthetic resin material and the mesh layer 400 of the fabric material. desirable.
  • the mesh coating step (S150) was performed by putting the mesh layer 400 in a solvent in which urethane was dissolved, but various methods may be applied if the same effect could be realized.
  • Bending in the above description means not only bending but also comprehensive meaning such as bending, folding and bending.
  • the composite reinforcement film according to the present invention includes a flexible first flexible layer and a second flexible layer, a mesh layer positioned between the first flexible layer and the second flexible layer, and the first flexible layer and a mesh layer, and And a main binding layer for binding the two flexible layers, wherein the first flexible layer and the second flexible layer are positioned to face each other so that the joint parts formed in a predetermined shape face each other so that the mesh layer can be exposed to the outside. It is done.
  • the method of manufacturing a composite reinforcement film according to the present invention is to place a pair of main binding layer between a pair of flexible layers having flexibility to form a joint portion penetrated in a predetermined shape in the flexible layer and the main binding layer, A preparatory step of placing a mesh layer between a pair of main binding layers and a main binding step of melting the pair of main binding layers to bind the pair of flexible layers and the mesh layer.
  • the composite reinforcing film according to the present invention is excellent in water resistance and heat resistance, and can be applied to various environments and products, and is light and easy to carry and move even when applied to a bulky product.
  • the manufacturing process is very simple by forming a joint part having a symmetrical shape based on a virtual center line, and then folding it, and forming the joint part before binding the mesh layer and the flexible layer. This drastically reduces the manufacturing process and manufacturing costs.

Abstract

The present invention relates to: a reinforced composite film, which can be manufactured at low cost and has very remarkable durability and physical properties such as restorability, flexibility, lightweightness, water resistance, and heat resistance, is prevented from being easily torn or damaged even if an external force is applied thereto, and can be semi-permanently used even if repeatedly bent; and a manufacturing method therefor. According to the present invention, the reinforced composite film comprises: a first flexible layer and a second flexible layer which have flexibility; a mesh layer located between the first flexible layer and the second flexible layer; and main binding layers for binding the first flexible layer, the mesh layer and the second flexible layer, wherein the first flexible layer and the second flexible layer have joint parts that are positioned to face each other and are penetratively formed in a predetermined shape such that the mesh layer can be exposed to the outside. In addition, according to the present invention, a method for preparing the reinforced composite film comprises: a preparation step of positioning a pair of main binding layers between a pair of flexible layers having flexibility, forming penetrated joint parts in a predetermined shape on the flexible layers and the main binding layers, and positioning a mesh layer between a pair of the main binding layers; and a main binding step of binding a pair of the flexible layers and the mesh layer by melting a pair of the main binding layers.

Description

복합 강화필름 및 제조방법Composite Reinforcement Film and Manufacturing Method
본 발명은 복합 강화필름 및 제조방법에 관한 것으로서, 더 상세하게는 저렴한 비용으로 제조 가능하고, 내구성 및 복원성, 가요성, 경량성, 내수성, 내열성 등의 물성이 매우 뛰어나며, 외력이 가해지더라도 쉽게 찢어지거나 파손되지 않을 뿐만 아니라 반복적으로 벤딩되더라도 반영구적으로 사용할 수 있는 복합 강화필름 및 제조방법에 관한 것이다.The present invention relates to a composite reinforcement film and a manufacturing method, and more particularly, can be manufactured at a low cost, and have excellent physical properties such as durability and resilience, flexibility, light weight, water resistance, heat resistance, and tear easily even when external force is applied. The present invention relates to a composite reinforcement film and a manufacturing method that can be used semi-permanently even if not repeatedly lost or broken.
이하에서는 설명의 편의를 위해 완구를 이용하여 본 발명에 대해 설명하지만, 본 발명은 완구에 제한 적용되는 것이 아닌 다양한 분야에 적용 가능하다.Hereinafter, the present invention will be described using the toy for convenience of description, but the present invention can be applied to various fields that are not limited to the toy.
시중에는 어린 아이들이 가지고 놀 수 있도록 다양한 종류의 완구들이 판매되고 있다. 이러한 완구는 그 종류에 따라 재질, 크기, 형상 등이 매우 다양한데, 최근에는 아이들이 안전하게 가지고 놀 수 있도록 종이재질로 만들어진 완구들이 많이 출시되고 있다.Various kinds of toys are sold on the market for young children to play with. Such toys are very diverse in material, size, shape, etc., depending on the type, and recently, many toys made of paper materials have been released for children to play with safely.
종이재질의 완구는 매우 가볍고 충격 등에 쉽게 파손되지 않으며, 딱딱하거나 날카롭지 않아 아이들이 가지고 놀기에 매우 안전한 장점이 있다.Toys made of paper are very light and not easily damaged by shocks, etc., and are not hard or sharp, which is very safe for children to play with.
그러나, 종이의 특성상 물에 취약하며 구부리고 펴는 동작이 반복될 경우 형상을 유지하지 못하고 구겨지거나 찢어지는 문제가 있다.However, due to the nature of the paper is vulnerable to water, if the bending and unfolding operation is repeated, there is a problem that does not maintain the shape is wrinkled or torn.
특히, 완구 부품 중 반복적으로 벤딩되는 관절 역할을 담당하는 구성품에 종이재질을 적용할 경우 오래 버티지 못하고 결방향을 따라 여러 층으로 분리되거나 찢어지는 문제점이 지속적으로 발생하여 적용에 한계가 있었다.In particular, when the paper material is applied to a component that plays a role of a joint repeatedly bent among the toy parts, there is a limit to the application because the problem of being separated or torn into several layers along the grain direction does not last long.
이에 따라, 본 출원인은 저렴한 비용으로 제조 가능하고, 내구성 및 복원성, 가요성, 경량성, 내수성, 내열성 등의 물성이 매우 뛰어나며, 외력이 가해지더라도 쉽게 찢어지거나 파손되지 않을 뿐만 아니라, 반복적으로 벤딩되더라도 반영구적으로 사용할 수 있는 복합 강화필름 및 제조방법을 개발하였다.Accordingly, the present applicant can manufacture at low cost, and has excellent properties such as durability and resilience, flexibility, light weight, water resistance, heat resistance, and the like, even if an external force is applied, it is not easily torn or broken, and even if repeatedly bent We have developed a composite reinforcement film and a manufacturing method that can be used semi-permanently.
본 발명의 실시예는, 저렴한 비용으로 제조 가능하고, 내구성 및 복원성, 가요성, 경량성, 내수성, 내열성 등의 물성이 매우 뛰어나며, 외력이 가해지더라도 쉽게 찢어지거나 파손되지 않을 뿐만 아니라, 반복적으로 벤딩되더라도 반영구적으로 사용할 수 있는 복합 강화필름 및 제조방법을 제공하는데 그 목적이 있다.Embodiments of the present invention can be manufactured at low cost, and have excellent physical properties such as durability and resilience, flexibility, light weight, water resistance, and heat resistance, and are not easily torn or broken even when external force is applied, as well as repeatedly bending Even if the purpose is to provide a composite reinforcement film and manufacturing method that can be used semi-permanently.
이러한 목적을 달성하기 위한 본 발명에 따른 복합 강화필름은 가요성을 갖는 제1플렉시블층 및 제2플렉시블층과, 상기 제1플렉시블층과 제2플렉시블층 사이에 위치하는 메쉬층 및 상기 제1플렉시블층과 메쉬층, 제2플렉시블층을 결속시키는 메인결속층을 포함하고, 상기 제1플렉시블층과 제2플렉시블층에는, 상기 메쉬층이 외부로 노출될 수 있도록 소정의 형상으로 관통 형성된 조인트부가 서로 마주보며 위치하는 것을 특징으로 한다.The composite reinforcement film according to the present invention for achieving the above object is a flexible flexible first layer and the second flexible layer, the mesh layer and the first flexible layer positioned between the first flexible layer and the second flexible layer. And a main binding layer for binding the layer, the mesh layer, and the second flexible layer, wherein the first flexible layer and the second flexible layer have a joint part formed in a predetermined shape so that the mesh layer is exposed to the outside. Characterized by facing.
또한, 본 발명에 따른 복합 강화필름 제조방법은 가요성을 갖는 한 쌍의 플렉시블층 사이에 한 쌍의 메인결속층을 위치시키되 플렉시블층과 메인결속층에 소정의 형상으로 관통된 조인트부를 형성하고, 한 쌍의 메인결속층 사이에 메쉬층을 위치시키는 준비단계 및 한 쌍의 메인결속층을 용융시켜 한 쌍의 플렉시블층과 상기 메쉬층을 결속시키는 메인결속단계를 포함한다.In addition, the method of manufacturing a composite reinforcement film according to the present invention is to place a pair of main binding layer between a pair of flexible layers having flexibility to form a joint portion penetrated in a predetermined shape in the flexible layer and the main binding layer, A preparatory step of placing a mesh layer between a pair of main binding layers and a main binding step of melting the pair of main binding layers to bind the pair of flexible layers and the mesh layer.
본 발명은 하기와 같은 다양한 효과가 있다.The present invention has various effects as follows.
첫째, 본 발명에 따른 복합 강화필름은 내수성 및 내열성이 뛰어나 다양한 환경 및 제품에 적용 가능하다.First, the composite reinforcing film according to the present invention is excellent in water resistance and heat resistance and can be applied to various environments and products.
둘째, 본 발명에 따른 복합 강화필름은 경량성이 뛰어나 부피가 큰 제품에 적용하여도 휴대 및 이동이 용이하다.Second, the composite reinforcement film according to the present invention is excellent in light weight and is easy to carry and move even when applied to a bulky product.
셋째, 본 발명에 따른 복합 강화필름은 내구성, 복원성 및 가요성이 뛰어나 충격이 가해져도 쉽게 파손되지 않으며, 외력에 의해 플렉시블층이 휘어지더라도 단시간에 초기 모습으로 복원된다.Third, the composite reinforcing film according to the present invention is excellent in durability, resilience and flexibility is not easily broken even when the impact is applied, even if the flexible layer is bent by the external force is restored to the initial appearance in a short time.
넷째, 본 발명에 따른 복합 강화필름은 플렉시블층은 변형되지 않고 메쉬층 자체가 벤딩되도록 함으로써 약 -180°~ +180°에 가까운 벤딩 각도를 확보한다.Fourth, the composite reinforcement film according to the present invention ensures the bending angle close to about -180 ° ~ +180 ° by allowing the flexible layer is not deformed and the mesh layer itself is bent.
다섯째, 본 발명에 따른 복합 강화필름은 직물재질의 메쉬층을 적용하여 반복적으로 벤딩되더라도 찢어지거나 파손되지 않도록 함으로써 반영구적인 사용이 가능하다.Fifth, the composite reinforcing film according to the present invention can be used semi-permanently by applying a mesh layer of the fabric material so as not to be torn or broken even if repeatedly bent.
여섯째, 본 발명에 따른 복합 강화필름 제조방법은 가상의 중심선을 기준으로 대칭되는 형상의 조인트부를 형성한 후 접는 방식을 취함으로써 제조공정이 매우 간단하다.Sixth, the manufacturing method of the composite reinforcement film according to the present invention is very simple by taking a folding method after forming a joint portion of a shape symmetrical with respect to the virtual center line.
일곱째, 본 발명에 따른 복합 강화필름 제조방법은 메쉬층과 플렉시블층을 결속하기 전에 조인트부를 먼저 형성함으로써 제조공정 및 제조비용을 획기적으로 절감시킨다.Seventh, the composite reinforcing film manufacturing method according to the present invention significantly reduces the manufacturing process and manufacturing cost by first forming a joint before binding the mesh layer and the flexible layer.
도 1은 본 발명에 따른 복합 강화필름의 적층구조를 나타낸 도면이다.1 is a view showing a laminated structure of a composite reinforcement film according to the present invention.
도 2는 본 발명에 따른 복합 강화필름의 적층구조를 나타낸 실제 제품 사진이다.Figure 2 is a real product picture showing the laminated structure of the composite reinforcement film according to the present invention.
도 3은 본 발명에 따른 복합 강화필름의 플랙시블층에 가상의 중심선을 기준으로 대칭되는 조인트부를 형성한 도면이다.3 is a view illustrating a joint part symmetrical with respect to a virtual center line in the flexible layer of the composite reinforcement film according to the present invention.
도 4는 본 발명에 따른 복합 강화필름의 플랙시블층에 메쉬층이 놓여진 상태를 나타낸 도면이다.4 is a view showing a state in which a mesh layer is placed on the flexible layer of the composite reinforcement film according to the present invention.
도 5는 본 발명에 따른 복합 강화필름의 조인트부를 나타낸 도면이다.5 is a view showing a joint portion of the composite reinforcement film according to the present invention.
도 6은 본 발명에 따른 복합 강화필름이 조인트부를 기점으로 접혀진 상태를 나타낸 도면이다.6 is a view showing a state in which the composite reinforcing film according to the present invention is folded in the joint portion.
도 7은 본 발명에 따른 복합 강화필름 제조방법의 순서도이다.7 is a flow chart of the composite reinforcing film manufacturing method according to the present invention.
이하에서는 첨부된 도면을 참조하여 본 발명의 일 실시예를 설명하며, 배경기술 및 이미 설명한 구성의 도면번호는 특별한 언급이 없다면 동일하게 적용된다.Hereinafter, with reference to the accompanying drawings will be described an embodiment of the present invention, the reference numerals of the background art and already described configuration is equally applied unless otherwise noted.
또한, 본 발명의 복합 강화필름 및 제조방법에 관한 설명은 바람직한 실시예로서, 그 실시예에 한정되는 것이 아니라 다양한 형태로 구현할 수 있으며, 각 구성에 대한 형상 및 크기 등은 대표적인 실시예를 나타낸 것일 뿐 고정된 것이 아니고, 동일/유사한 효과를 구현할 수 있다면 다양하게 변경 가능하다.In addition, the description of the composite reinforcement film and the manufacturing method of the present invention as a preferred embodiment, not limited to the embodiment can be implemented in various forms, the shape and size for each configuration is to represent a representative embodiment It is not fixed, but can be variously modified if the same / similar effects can be realized.
도 1 내지 도 4에 도시된 바와 같이, 본 발명의 일 실시예에 따른 복합 강화필름(1)은 제1플렉시블층(200), 제2플렉시블층(500), 메쉬층(400) 및 메인결속층(300)을 포함한다.1 to 4, the composite reinforcement film 1 according to an embodiment of the present invention is the first flexible layer 200, the second flexible layer 500, the mesh layer 400 and the main binding Layer 300.
제1플렉시블층(200)과 제2플렉시블층(500)은 후술하는 메쉬층(400)을 기준으로 상판과 하판이 되어 복합 강화필름(1)의 전체적인 외형을 형성하는 구성으로, 외력이 가해질시 부러지거나 파손되지 않고 벤딩 및 복원될 수 있도록 가요성을 갖는다.The first flexible layer 200 and the second flexible layer 500 are configured to form the overall appearance of the composite reinforcement film 1 by forming a top plate and a bottom plate on the basis of the mesh layer 400 to be described later. It is flexible so that it can be bent and restored without breaking or breaking.
본 실시예에서는 제1플렉시블층(200)과 제2플렉시블층(500)을 동일한 종류의 층으로 구성하였지만 서로 다른 층으로 형성되는 것도 가능하다.In the present exemplary embodiment, the first flexible layer 200 and the second flexible layer 500 are formed of the same kind of layer, but may be formed of different layers.
또한, 본 실시예에서는 표면 인쇄가 용이하도록 하고 적절한 강성, 경도, 강도, 내구성 등의 물리적 특성을 확보하기 위해 표면층(210), 보강층(230) 및 서브결속층(220)을 이용하여 제1플렉시블층(200)과 제2플렉시블층(500)을 형성하였지만, 다층이 아닌 하나의 층으로 형성하는 것도 가능하다.In addition, in the present embodiment, the first flexible material is used by using the surface layer 210, the reinforcement layer 230, and the sub-binding layer 220 to facilitate surface printing and to secure physical properties such as stiffness, hardness, strength, and durability. Although the layer 200 and the second flexible layer 500 are formed, it is also possible to form a single layer rather than a multilayer.
표면층(210)은 복합 강화필름(1)의 가장 외측에 위치하는 합성수지 재질의 층으로, 필요에 따라 다양한 형상의 문자, 그림, 도형, 색상 등을 표면에 인쇄할 수 있다.The surface layer 210 is a layer of a synthetic resin material positioned on the outermost side of the composite reinforcement film 1, and may print letters, pictures, figures, colors, etc. of various shapes on the surface as necessary.
이러한 표면층(210)의 두께는 인쇄 상태와 가공성에 영향을 미치는데, 30㎛를 초과하거나 20㎛ 미만이 될 경우 인쇄가 정상적으로 이루어지지 않고 가공성이 떨어지게 되므로 표면층(210)의 두께는 20㎛~30㎛ 두께로 형성되는 것이 바람직하다.The thickness of the surface layer 210 affects the printing state and processability, but if the thickness exceeds 30㎛ or less than 20㎛, since the printing is not normally performed and workability is reduced, the thickness of the surface layer 210 is 20㎛ ~ 30 It is preferably formed to a thickness of 탆.
보강층(230)은 표면층(210)의 물리적 특성을 보강하기 위한 층으로, 서브결속층(220)에 의해 표면층(210)의 하면에 결속된다.The reinforcement layer 230 is a layer for reinforcing the physical properties of the surface layer 210, and is bound to the bottom surface of the surface layer 210 by the sub-binding layer 220.
즉, 합성수지 재질의 표면층(210)을 20㎛~30㎛의 두께로 형성할 경우 인쇄 및 가공성은 뛰어나지만 강성, 경도, 강도, 내구성 등의 물리적 특성이 떨어지게 되고, 제1,2플렉시블층(200,500) 자체가 너무 무른 상태가 되어 들어올렸을 때 평평한 형상을 유지하지 못하고 쉽게 휘어지므로 보강층(230)을 이용해 부족한 특성을 보완한다.That is, when the surface layer 210 made of synthetic resin is formed to have a thickness of 20 μm to 30 μm, printing and workability are excellent, but physical properties such as stiffness, hardness, strength, and durability are inferior, and the first and second flexible layers 200 and 500 ) When it is too soft to lift itself, it does not maintain a flat shape and easily bends, thereby compensating for the insufficient property by using the reinforcing layer 230.
상술한 표면층(210)과 보강층(230)은 서로 다른 재질로 형성될 수 있지만 본 실시예에서는 뛰어난 물리적 특성을 얻기 위해 PET(Polyethylene terephthlate) 재질 중 CPET 재질을 동일하게 적용하였다.The surface layer 210 and the reinforcement layer 230 described above may be formed of different materials, but in this embodiment, the CPET material is applied in the same manner as the polyethylene terephthlate (PET) material in order to obtain excellent physical properties.
CPET 재질의 경우 내열성이 높아 열변형에 강하며, 열경화성 수지에 비해 가격이 1/7 수준으로 매우 저렴한 장점이 있다. 물론 CPET 재질 대신 APET 재질을 적용하는 것도 가능하지만 APET 재질은 CPET 재질보다 열변형에 약하므로 CPET 재질을 적용하는 것이 바람직하다.In case of CPET material, it is resistant to heat deformation due to its high heat resistance, and it is very inexpensive as the price is 1/7 compared with thermosetting resin. Of course, it is also possible to apply APET material instead of CPET material, but APET material is weaker in heat deformation than CPET material, it is preferable to apply CPET material.
보강층(230)의 두께는 복합 강화필름(1)의 물리적 특성에 영향을 미치게 되는데, 240㎛ 미만일 경우 강도가 부족하여 쉽게 휘어지게 되고, 260㎛를 초과하면 전체적인 두께 및 무게 증가 대비 물리적 특성은 크게 향상되지 않는다. 따라서 보강층(230)은 240㎛~260㎛의 두께로 형성하는 것이 최적의 물리적 특성을 확보하는데 바람직하다.The thickness of the reinforcing layer 230 affects the physical properties of the composite reinforcing film 1, but if it is less than 240㎛ is easily bent due to lack of strength, if it exceeds 260㎛ the physical properties compared to the overall thickness and weight increase greatly It does not improve. Therefore, the reinforcing layer 230 is preferably formed to a thickness of 240㎛ ~ 260㎛ to ensure optimal physical properties.
서브결속층(220)은 표면층(210)과 보강층(230)을 결속시키는 구성으로, 5㎛ 미만의 두께로 형성될 경우 결속력이 떨어지게 되고, 10㎛를 초과할 경우 결속력이 더이상 증가하지 않는데 반해 제1,2플렉시블층(200,500) 자체의 두께가 너무 두껍고 무거워지므로 5㎛~10㎛의 두께로 형성하는 것이 바람직하다.The sub-binding layer 220 is configured to bind the surface layer 210 and the reinforcing layer 230. When the sub-binding layer 220 is formed to have a thickness of less than 5 μm, the binding force decreases. When the sub-binding layer exceeds 10 μm, the binding force no longer increases. Since the thickness of the first and second flexible layers 200 and 500 itself becomes too thick and heavy, it is preferable to form a thickness of 5 μm to 10 μm.
본 실시예에서는 서브결속층(220)과 메인결속층(300)으로 핫멜트(EVA ; Ethylene-Vinyl Acetate)를 적용하였지만 동일한 기능을 할 수 있다면 다양한 종류의 접착부재 및 접착방법이 적용될 수 있다.In the present embodiment, although the hot melt (EVA; Ethylene-Vinyl Acetate) is applied to the sub tie layer 220 and the main tie layer 300, various kinds of adhesive members and adhesive methods may be applied if they can perform the same function.
이렇듯 제1,2플렉시블층(200,500)은 하나의 층 또는 여러 층으로 형성될 수 있으며, 제1플렉시블층(200)과 제2플렉시블층(500)에는 소정의 형상으로 관통 형성된 조인트부(240)가 형성된다.As such, the first and second flexible layers 200 and 500 may be formed of one layer or several layers, and the joint part 240 formed through the first flexible layer 200 and the second flexible layer 500 in a predetermined shape. Is formed.
조인트부(240)는 제1플렉시블층(200)과 제2플렉시블층(500) 사이에 위치한 메쉬층(400)을 외부로 노출시키는 구성으로, 제1플렉시블층(200)에 형성된 제1조인트부(241)와 제2플렉시블층(500)에 형성된 제2조인트부(242)는 서로 마주보며 위치한다.The joint part 240 is configured to expose the mesh layer 400 positioned between the first flexible layer 200 and the second flexible layer 500 to the outside, and the first joint part formed on the first flexible layer 200. The second joint part 242 formed on the 241 and the second flexible layer 500 are positioned to face each other.
도 5 및 도 6에 도시된 바와 같이, 조인트부(240)는 복합 강화필름(1)에 힘이 가해졌을 때 접히는 부분이 되며, 조인트부(240)가 관통 형성되어 있기에 제1,2플렉시블층(200,500)이 직접 휘거나 접히지 않고 메쉬층(400)만 접히게 된다.As shown in FIGS. 5 and 6, the joint part 240 becomes a folding part when a force is applied to the composite reinforcement film 1, and the first and second flexible layers are formed through the joint part 240. (200,500) is not bent or folded directly, only the mesh layer 400 is folded.
제1,2플렉시블층(200,500)에 형성되는 조인트부(240)는 인쇄층(100), 표면층(210), 서브결속층(220) 및 보강층(230)을 모두 관통하며 형성되어 메쉬층(400)이 외부로 노출될 수 있도록 하며, 제1조인트부(241)를 기점으로 제1플렉시블층(200)이 구획되고 제2조인트부(242)를 기점으로 제2플렉시블층(500)이 구획된다.The joint part 240 formed on the first and second flexible layers 200 and 500 penetrates through the printing layer 100, the surface layer 210, the sub-binding layer 220, and the reinforcing layer 230 to form a mesh layer 400. ) Is exposed to the outside, the first flexible layer 200 is partitioned from the first joint part 241 and the second flexible layer 500 is partitioned from the second joint part 242. .
즉, 도 5에 도시된 바와 같이 조인트부(240)를 다수 개로 형성할 경우 동일한 평면 내에서도 벤딩될 수 있는 영역 및 방향을 다양하게 형성하는 것이 가능하다.That is, when forming a plurality of joints 240 as shown in Figure 5 it is possible to form a variety of areas and directions that can be bent in the same plane.
메쉬층(400)은 제1플렉시블층(200) 및 제2플렉시블층(500)과 결속되어 뛰어난 내구성을 갖도록 하는 구성으로, 제1플렉시블층(200)과 제2플렉시블층(500) 사이에 위치한다.The mesh layer 400 is configured to bond with the first flexible layer 200 and the second flexible layer 500 to have excellent durability, and is positioned between the first flexible layer 200 and the second flexible layer 500. do.
이러한 메쉬층(400)은 합성수지 재질의 제1,2플렉시블층(200,500)이 찢어지는 것을 방지할 뿐만 아니라 상술한 조인트부(240)에 의해 외부로 노출되어 일종의 힌지, 관절에 해당하는 기능을 한다.The mesh layer 400 not only prevents the first and second flexible layers 200 and 500 of the synthetic resin from being torn, but is also exposed to the outside by the above-described joint part 240 to function as a kind of hinge and joint. .
즉, 합성수지 재질의 제1,2플렉시블층(200,500) 자체가 반복적으로 벤딩될 경우 변형에 의해 늘어나 형상이 복원되지 않고, 심할 경우 찢어지거나 층이 분리되는 등 내구성이 매우 취약해지므로, 제1,2플렉시블층(200,500)이 아닌 메쉬층(400)이 벤딩되도록 한다.That is, when the first and second flexible layers 200 and 500 of the synthetic resin material are repeatedly bent, the shape is not restored due to deformation, and when the first and second flexible layers 200 and 500 are themselves bent, the durability is very weak such as torn or the layers are separated. The mesh layer 400 is bent instead of the two flexible layers 200 and 500.
메쉬층(400)은 합성수지, 금속, 직물 등 다양한 재질로 적용될 수 있지만 본 실시예에서는 벤딩에 대한 뛰어난 내구성을 확보하기 위해 직물재질로 적용하였다. Mesh layer 400 may be applied to a variety of materials, such as synthetic resin, metal, fabric, but in the present embodiment was applied as a fabric material to ensure excellent durability for bending.
메쉬층(400)을 직물재질로 적용할 경우, 반복적으로 접었다 펴는 동작이 가해지더라도 부러지거나 변형되지 않으며, 과하게 접었을 때도 끊어지지 않고 초기 형상을 유지하게 된다.When the mesh layer 400 is applied as a fabric material, even if repeated folding and unfolding operations are applied, the mesh layer 400 is not broken or deformed, and the initial shape is not broken even when overfolded.
또한, 플렉시블층(200,500) 자체가 벤딩될 경우 상측 표면은 늘어나고 하측 표면은 압축되어 벤딩이 자연스럽게 이루어지지 않을뿐만 아니라 벤딩 각도 역시 좁아지게 되는데, 본 발명과 같이 직물재질의 메쉬층 자체가 벤딩되도록 하면 약 -180°~ +180°에 가까운 벤딩 각도를 확보할 수 있다.In addition, when the flexible layer 200, 500 itself is bent, the upper surface is stretched and the lower surface is compressed so that the bending is not naturally performed and the bending angle is also narrowed. When the mesh layer of the fabric material itself is bent as in the present invention, A bending angle close to about -180 ° to + 180 ° can be secured.
일반적인 직물의 경우 결방향이 존재하여 전단 응력, 비틀림 응력 등이 가해질 경우 결방향을 따라 쉽게 찢어지게 된다. 따라서, 본 실시예에서는 이러한 단점을 해결하기 위해 립스탑(Ripstop) 재질의 메쉬층(400)을 적용하였으며, 립스탑의 경우 결방향이 없어 외력이 가해지는 방향과 무관하게 쉽게 찢어지지 않으므로 매우 뛰어난 내구성을 확보할 수 있다.In the case of general fabrics, the grain direction is present, so that shear stress and torsion stress are easily torn along the grain direction. Therefore, in the present embodiment, a mesh layer 400 made of a ripstop material is applied to solve this disadvantage, and the ripstop does not have a grain direction and thus does not tear easily regardless of the direction in which external force is applied. It can be secured.
메인결속층(300)은 제1플렉시블층(200)과 메쉬층(400), 제2플렉시블층(500)과 메쉬층(400)을 결속시키는 구성으로, 하나의 층 또는 둘 이상의 층으로 형성될 수 있으며, 본 실시예의 핫멜트(EVA)뿐만 아니라 접착필름, 액상 접착제 등 다양하게 적용될 수 있다.The main binding layer 300 is configured to bind the first flexible layer 200 and the mesh layer 400, the second flexible layer 500 and the mesh layer 400 to be formed of one layer or two or more layers. In addition, the hot melt (EVA) of the present embodiment can be applied in various ways, such as adhesive film, liquid adhesive.
이러한 메인결속층(300)은, 메쉬층(400) 전체가 메인결속층(300) 내부에 수용되도록 하나의 메인결속층(300)으로 형성되는 것도 가능하고, 제1메인결속층(310)과 제2메인결속층(320) 즉, 두 개의 층으로 형성되어 메쉬층(400)의 양측면을 각각 결속시키는 것도 가능하다.The main binding layer 300 may be formed of one main binding layer 300 such that the entire mesh layer 400 is accommodated in the main binding layer 300, and the first main binding layer 310 may be formed of a single main binding layer 310. The second main binding layer 320, that is, two layers may be formed to bind both sides of the mesh layer 400, respectively.
또한, 제1메인결속층(310)과 제2메인결속층(320)을 가열에 의해 녹여 결속시킬 경우, 메쉬층(400)에 형성된 그물코(그물에 뚫려 있는 구멍)가 크면 그물코 사이로 제1,2메인결속층(310,320)이 통과하여 융합 되므로 결국 하나의 층으로 형성되며, 그물코가 작을 경우 통과하지 못해 두 개의 층으로 형성된다.In addition, when the first main binding layer 310 and the second main binding layer 320 are melted and bonded by heating, when the mesh (holes formed in the mesh) formed in the mesh layer 400 is large, the first, Since the two main binding layers 310 and 320 are fused through, they are finally formed as one layer, and when the mesh is small, the two main binding layers 310 and 320 do not pass and are formed as two layers.
이렇듯, 제1메인결속층(310)은 제1플렉시블층(200)과 메쉬층(400)을 결속시키고 제2메인결속층(320)은 제2플렉시블층(500)과 메쉬층(400)을 결속시키는 기능을 하는데, 복합 강화필름(1)이 충분한 내구성을 갖기 위해서는 메쉬층(400)과 제1,2메인결속층(310,320) 사이의 결합력이 매우 중요하다.As such, the first main binding layer 310 binds the first flexible layer 200 and the mesh layer 400, and the second main binding layer 320 connects the second flexible layer 500 and the mesh layer 400. In order to bind the composite reinforcement film 1 to have sufficient durability, the bonding force between the mesh layer 400 and the first and second main binding layers 310 and 320 is very important.
즉, 메쉬층(400)과 제1,2메인결속층(310,320) 사이의 결합력이 약할 경우 반복적인 벤딩시 메쉬층(400)과 제1,2플렉시블층(200,500)이 분리되는 문제가 발생하므로 높은 결합력을 확보하는 것이 중요하며, 메쉬층(400)과 제1,2메인결속층(310,320) 사이에 높은 결합력을 확보하기 위해서는 제1,2메인결속층(310,320)의 두께와 메쉬층(400)의 상태가 매우 중요하다.That is, when the bonding force between the mesh layer 400 and the first and second main binding layers 310 and 320 is weak, the mesh layer 400 and the first and second flexible layers 200 and 500 may be separated during repeated bending. It is important to secure a high bonding force, and in order to secure a high bonding force between the mesh layer 400 and the first and second main binding layers 310 and 320, the thickness of the first and second main binding layers 310 and 320 and the mesh layer 400 are obtained. ) Is very important.
제1,2메인결속층(310,320)의 두께를 70㎛ 미만으로 형성할 경우 접착력이 약해지고 80㎛ 이상부터는 접착력이 더 증가하지 않으므로 각각 70㎛~80㎛이 되도록 형성하는 것이 바람직하다.When the thickness of the first and second main binding layers 310 and 320 is less than 70 μm, the adhesive strength is weak and the adhesive force does not increase further from 80 μm or more, so that the thicknesses of the first and second main tie layers 310 and 320 are 70 μm to 80 μm, respectively.
또한, 메쉬층(400)이 75데니아를 초과할 경우 제1,2메인결속층(310,320)이 녹으면서 그물코를 통과해 서로 융합됨에 따라 매우 높은 결합력을 확보할 수 있는데, 75데니아 이하일 경우 제1,2메인결속층(310,320)이 그물코를 통과하지 못하고 메쉬층(400)의 양측면에 각각 별개로 결속된다.In addition, when the mesh layer 400 exceeds 75 denier, the first and second main binding layers 310 and 320 are melted through the mesh and are fused to each other to secure a very high bonding force. The two main binding layers 310 and 320 do not pass through the mesh and are separately bound to both sides of the mesh layer 400.
이러한 경우 메쉬층(400)과 제1,2메인결속층(310,320) 사이의 결합력이 강하지 않으면 쉽게 분리되어 파손되므로 메쉬층(400)의 표면에 별도의 우레탄 코팅을 하여 제1,2메인결속층(310,320)과 메쉬층(400) 사이의 결합력을 극대화시키는 것이 바람직하다.In this case, if the bonding strength between the mesh layer 400 and the first and second main binding layers 310 and 320 is not strong, the first and second main binding layers are separately coated by urethane coating on the surface of the mesh layer 400. It is desirable to maximize the bonding force between the (310,320) and the mesh layer 400.
이하에서는 본 발명에 따른 복합 강화필름 제조방법을 설명하며, 상술한 내용과 동일한 설명은 갈음한다.Hereinafter, a method of manufacturing a composite reinforcing film according to the present invention, and the same description as in the above description is replaced.
도 7에 도시된 바와 같이, 본 발명에 따른 복합 강화필름(1)은 준비단계(S100) 및 메인결속단계(S200)를 포함한다.As shown in Figure 7, the composite reinforcement film 1 according to the present invention includes a preparation step (S100) and the main binding step (S200).
준비단계(S100)는, 가요성을 갖는 한 쌍의 플렉시블층(200,500) 사이에 한 쌍의 메인결속층(300)을 위치시키되 플렉시블층(200,500)과 메인결속층(300)에 소정의 형상으로 관통된 조인트부(240)를 형성하고, 한 쌍의 메인결속층(300) 사이에 메쉬층(400)을 위치시키는 단계로, 메인결속층(300)은 필름 등의 별도 구성으로 플렉시블층 사이(200,500)에 삽입될 수 있고, 본 실시예와 같이 코팅에 의해 플렉시블층(200,500)의 마주보는 내측면에 형성될 수 있다.In the preparatory step (S100), a pair of main binding layers 300 are positioned between a pair of flexible layers 200 and 500 having flexibility, and the flexible layers 200 and 500 and the main binding layer 300 have a predetermined shape. Forming the penetrated joint portion 240, and positioning the mesh layer 400 between the pair of main binding layer 300, the main binding layer 300 is formed between the flexible layer in a separate configuration, such as a film ( It may be inserted into the 200,500, it may be formed on the opposite inner surface of the flexible layer (200,500) by coating as in the present embodiment.
이러한 준비단계(S100)는 인쇄단계(S110), 제1서브결속단계(S120), 제2서브결속단계(S130), 패터닝단계(S140), 적층단계(S160) 및 메인결속단계(S200)를 포함한다.This preparation step (S100) is a printing step (S110), the first sub-binding step (S120), the second sub-binding step (S130), the patterning step (S140), lamination step (S160) and the main binding step (S200) Include.
인쇄단계(S110)는 표면층(210)에 무늬, 그림, 도형 등의 인쇄층(100)을 형성하는 단계로, 다양한 방법으로 인쇄층(100)을 형성할 수 있다.The printing step S110 is a step of forming the print layer 100 such as a pattern, a picture, a figure, etc. on the surface layer 210, and may form the print layer 100 in various ways.
제1서브결속단계(S120)는 서브결속층(220)을 이용해 표면층(210)과 보강층(230)을 결속시켜 플렉시블층(200,500)을 만드는 단계로서, 보강층(230)(240㎛~260㎛)은 표면층(210)(20㎛~30㎛)보다 두껍게 형성되어 상대적으로 얇게 형성된 표면층(210)의 물리적 특성을 강화시킨다.The first sub-binding step (S120) is a step of binding the surface layer 210 and the reinforcing layer 230 using the sub-binding layer 220 to make the flexible layers 200 and 500, and the reinforcing layer 230 (240 μm to 260 μm). Silver is formed thicker than the surface layer 210 (20㎛ ~ 30㎛) to enhance the physical properties of the surface layer 210 formed relatively thin.
가요성을 갖는 합성수지 재질(CPET)의 표면층(210)과 보강층(230)은 EVA 재질(핫멜트)의 서브결속층(220)에 의해 결속되며 드라이 라미네이팅 방식을 이용한다.The surface layer 210 and the reinforcement layer 230 of the synthetic resin material (CPET) having flexibility is bound by the sub-bonding layer 220 of the EVA material (hot melt) and uses a dry laminating method.
즉, 필름 타입의 EVA 서브결속층(220)을 표면층(210)과 보강층(230) 사이에 위치시킨 후 약 40℃~50℃의 온도로 가열, 가압하여 결속을 진행하며, 50℃를 초과할 경우 표면층(210)의 두께가 20㎛~30㎛로 매우 얇아 열변형 될 수 있으므로 50℃를 초과하지 않는 것이 바람직하다.That is, the film-type EVA sub-bonding layer 220 is positioned between the surface layer 210 and the reinforcing layer 230, and then heated and pressurized to a temperature of about 40 ° C. to 50 ° C. to bind, and the temperature exceeds 50 ° C. In this case, since the thickness of the surface layer 210 is very thin, such as 20㎛ ~ 30㎛ may be thermally deformed it is preferable not to exceed 50 ℃.
제2서브결속단계(S130)는 제1서브결속단계(S120)가 완료된 보강층(230)에 EVA 재질(핫멜트)의 메인결속층(300)을 형성하는 단계로, 메쉬층(400)과 보강층(230)을 동시에 결속시키는 것이 아닌 보강층(230)의 표면에 먼저 메인결속층(300)을 형성한다.The second sub-binding step (S130) is a step of forming the main binding layer 300 of the EVA material (hot melt) on the reinforcing layer 230 in which the first sub-binding step (S120) is completed, and the mesh layer 400 and the reinforcing layer ( The main binding layer 300 is first formed on the surface of the reinforcing layer 230 instead of simultaneously binding the 230.
이는 후술하는 패터닝단계(S140)를 실시하기 위한 것으로, 보강층(230)과 메쉬층(400)을 결속한 상태에서 패터닝단계(S140)를 실시하면 메쉬층(400)에도 조인트부(240)가 관통 형성되므로 단계적으로 실시하는 것이 바람직하다.This is for carrying out the patterning step (S140) to be described later, if the patterning step (S140) is performed in a state in which the reinforcing layer 230 and the mesh layer 400 is bound, the joint part 240 also penetrates the mesh layer 400. It is preferable to carry out stepwise because it is formed.
이러한 제2서브결속단계(S130)는 EVA 재질(핫멜트)의 원재료에 70℃~80℃의 온도로 열을 가해 보강층(230)의 표면에 70㎛~80㎛의 두께를 갖는 메인결속층(300)을 형성한다. 이때, 제1서브결속단계(S120)를 통해 표면층(210)과 보강층(230)이 결속되어 있기에 70℃~80℃ 온도로 열을 가해도 열변형이 발생하지 않으며 80℃를 초과할 경우 열변형이 발생할 수 있다.The second sub-binding step (S130) is a main binding layer 300 having a thickness of 70㎛ ~ 80㎛ on the surface of the reinforcing layer 230 by applying heat to the raw material of the EVA material (hot melt) at a temperature of 70 ℃ ~ 80 ℃ ). At this time, since the surface layer 210 and the reinforcing layer 230 are bound through the first sub-binding step (S120), even if heat is applied at a temperature of 70 ° C. to 80 ° C., the thermal deformation does not occur. This can happen.
적층단계(S160)는 한 쌍의 플레시블층(200,500)을 각각의 보강층(230)이 서로 마주보도록 하고 그 사이에 직물재질의 메쉬층(400)을 형성하는 단계이다. 이러한 적층단계(S160)는 각각 개별적으로 구비된 제1플렉시블층(200)과 제2플렉시블층(500)을 겹치고 그 사이에 메쉬층(400)을 삽입하는 것도 가능하지만 이러한 경우 제1,2플렉시블층(200,500)의 테두리와 조인트부(240)를 정확하게 일치시키기 매우 어려우며, 제조공정 및 제조장치가 증가하여 결국 제품의 가격이 증가하는 단점이 있다.The stacking step (S160) is a step of forming a mesh layer 400 of a fabric material between the pair of flexible layers (200, 500) so that each of the reinforcing layers 230 to face each other. The stacking step S160 may overlap the first flexible layer 200 and the second flexible layer 500 provided separately, and insert the mesh layer 400 therebetween, but in this case, the first and second flexible layers may be inserted. It is very difficult to accurately match the edge of the layer (200, 500) and the joint portion 240, there is a disadvantage that the price of the product increases because the manufacturing process and manufacturing equipment increases.
따라서, 본 실시예에서는 이러한 단점을 해결하기 위해 메인결속층(300)이 형성된 하나의 제1플렉시블층(200)을 가상의 중심선(L)을 기준으로 접어 서로 마주보는 한 쌍의 플렉시블층(200,500)을 형성하였으며, 표면층(210), 서브결속층(220), 보강층(230) 및 메인결속층(300) 역시 모두 한 쌍으로 형성된다.Therefore, in the present embodiment, in order to solve this disadvantage, a pair of flexible layers 200 and 500 facing each other by folding one first flexible layer 200 on which the main binding layer 300 is formed based on a virtual center line L. ), The surface layer 210, the sub-binding layer 220, the reinforcing layer 230 and the main binding layer 300 are all formed in a pair.
한 쌍의 플렉시블층(200,500) 사이에 삽입되는 메쉬층(400)은 립스탑(Ripstop) 재질의 메쉬층(400)이 적용되며, 립스탑의 경우 결방향이 없어 외력이 가해지는 방향과 무관하게 쉽게 찢어지지 않으므로 매우 뛰어난 내구성을 확보할 수 있다.The mesh layer 400 inserted between the pair of flexible layers 200 and 500 is applied to the mesh layer 400 of a ripstop material, and in the case of the ripstop, there is no grain direction and thus easily tears regardless of the direction in which an external force is applied. Since it is not supported, it can secure very excellent durability.
패터닝단계(S140)는 플렉시블층(200,500)과 메인결속층(300)에 소정의 형상으로 관통된 조인트부(240)를 형성하는 단계이다. 이러한 패터닝단계(S140) 역시 개별적으로 구비된 제1플렉시블층(200)과 제2플렉시블층(500)에 동일한 형상의 제1조인트부(241)와 제2조인트부(242)를 각각 형성하는 것도 가능하지만 이러한 경우 적층단계(S160)에서 제1조인트부(241)와 제2조인트부(242)가 정확하게 겹쳐지도록 적층하는 것이 매우 어렵다.The patterning step S140 is a step of forming the joint part 240 penetrated in a predetermined shape in the flexible layers 200 and 500 and the main binding layer 300. In the patterning step S140, the first joint part 241 and the second joint part 242 having the same shape may be formed in the first flexible layer 200 and the second flexible layer 500, respectively. In this case, however, it is very difficult to stack the first joint part 241 and the second joint part 242 accurately in the stacking step S160.
따라서, 본 실시예에서는 메인결속층(300)이 형성된 하나의 제1플렉시블층(200)에 가상의 중심선(L)을 기준으로 서로 대칭되는 형상의 제1조인트부(241)와 제2조인트부(242)를 관통 형성하였으며, 적층단계(S160)시 가상의 중심선(L)을 기준으로 제1플렉시블층(200)을 반으로 접으면 제1조인트부(241)와 제2조인트부(242)가 정확하게 겹쳐진다.Therefore, in the present exemplary embodiment, the first joint part 241 and the second joint part are symmetrical to each other on the basis of the virtual center line L in the first flexible layer 200 in which the main binding layer 300 is formed. 242 is formed through the first joint part 241 and the second joint part 242 when the first flexible layer 200 is folded in half based on the virtual center line L at the lamination step S160. Exactly overlaps.
메인결속단계(S200)는 적층단계(S160)가 완료된 후 라미네이팅 방법을 이용하여 메인결속층(300)을 녹임으로써 한 쌍의 플렉시블층(200,500)을 결속시키는 단계로, 플렉시블층(200,500)의 외부에서 가열, 가압하기 때문에 EVA 재질의 메인결속층(300)을 녹이려면 110℃~140℃의 온도로 가열하는 것이 바람직하다.The main binding step (S200) is a step of binding a pair of flexible layers (200,500) by melting the main binding layer (300) by using a laminating method after the lamination step (S160) is completed. In order to melt the main binding layer 300 of the EVA material because it is heated and pressurized, it is preferable to heat to a temperature of 110 ℃ ~ 140 ℃.
이때, 한 쌍의 플렉시블층(200,500)이 서로 적층되어 있기 때문에 110℃~140℃의 온도로 가열하여도 표면층(210) 또는 보강층(230)이 열변형되지 않으며, 140℃를 초과할 경우 플렉시블층 자체가 열변형 될 수 있다.At this time, since the pair of flexible layers 200 and 500 are stacked on each other, the surface layer 210 or the reinforcing layer 230 does not thermally deform even when heated to a temperature of 110 ° C. to 140 ° C., and the flexible layer exceeds 140 ° C. It can itself be thermally deformed.
이러한 메인결속단계(S200)시 보강층(230)에 미리 형성되어 있던 제1메인결속층(310)과 제2메인결속층(320)이 녹으면서 메쉬층(400)과 결속되며, 메쉬층(400)의 그물코 크기에 따라 제1메인결속층(310)과 제2메인결속층(320)이 메쉬층(400)을 통과하여 서로 융합될 수도 있고, 메쉬층(400)의 양측면에 별개의 구성으로 결속될 수 있다.During the main binding step (S200), the first main binding layer 310 and the second main binding layer 320 previously formed in the reinforcing layer 230 are melted and bound with the mesh layer 400, and the mesh layer 400 The first main binding layer 310 and the second main binding layer 320 may be fused to each other by passing through the mesh layer 400 according to the mesh size of the wire), or may be formed in separate configurations on both sides of the mesh layer 400. Can be bound.
한편, 본 발명에 따른 복합 강화필름 제조방법은 적층단계(S160) 전 메쉬층(400)의 표면에 우레탄을 코팅하는 메쉬코팅단계(S150)를 포함할 수 있다.On the other hand, the composite reinforcing film manufacturing method according to the present invention may include a mesh coating step (S150) of coating a urethane on the surface of the mesh layer 400 before the laminating step (S160).
이러한 메쉬코팅단계(S150)는 메인결속단계(S200)시 메인결속층(300)과 메쉬층(400) 사이의 결속력을 증가시키기 위한 것으로, 상술하였듯이 메쉬층(400)이 75데니아를 초과할 경우 제1메인결속층(310)과 제2메인결속층(320)이 메쉬층(400)을 통과하여 서로 융합됨으로써 결합력이 매우 강해지지만, 75데니아 이하일 경우 메쉬층(400)을 통과하지 못하고 메쉬층(400)의 표면과 결속된다.This mesh coating step (S150) is to increase the binding force between the main binding layer 300 and the mesh layer 400 during the main binding step (S200), as described above when the mesh layer 400 exceeds 75 denier Although the first main binding layer 310 and the second main binding layer 320 are fused to each other through the mesh layer 400, the bonding force becomes very strong. Bound to the surface of 400.
따라서, 메쉬층(400)이 75데니아 이하일 경우 합성수지 재질의 메인결속층(300)과 직물재질의 메쉬층(400) 사이의 결합력을 극대화시키기 위해 메쉬층(400)의 표면에 우레탄을 코팅하는 것이 바람직하다.Therefore, when the mesh layer 400 is 75 denier or less, it is preferable to coat urethane on the surface of the mesh layer 400 to maximize the bonding force between the main binding layer 300 of the synthetic resin material and the mesh layer 400 of the fabric material. desirable.
본 실시예에서는 우레탄이 녹아있는 용제에 메쉬층(400)을 넣고 건조시킴으로써 메쉬코팅단계(S150)를 실시하였지만 동일한 효과를 구현할 수 있다면 다양한 방법을 적용할 수 있다.In this embodiment, the mesh coating step (S150) was performed by putting the mesh layer 400 in a solvent in which urethane was dissolved, but various methods may be applied if the same effect could be realized.
상술한 설명 중 벤딩이라 함은 휘어지는 것뿐만 아니라, 구부려지거나 접히고 꺾이는 등 포괄적인 의미를 뜻한다.Bending in the above description means not only bending but also comprehensive meaning such as bending, folding and bending.
본 발명에 따른 복합 강화필름은 가요성을 갖는 제1플렉시블층 및 제2플렉시블층과, 상기 제1플렉시블층과 제2플렉시블층 사이에 위치하는 메쉬층 및 상기 제1플렉시블층과 메쉬층, 제2플렉시블층을 결속시키는 메인결속층을 포함하고, 상기 제1플렉시블층과 제2플렉시블층에는, 상기 메쉬층이 외부로 노출될 수 있도록 소정의 형상으로 관통 형성된 조인트부가 서로 마주보며 위치하는 것을 특징으로 한다.The composite reinforcement film according to the present invention includes a flexible first flexible layer and a second flexible layer, a mesh layer positioned between the first flexible layer and the second flexible layer, and the first flexible layer and a mesh layer, and And a main binding layer for binding the two flexible layers, wherein the first flexible layer and the second flexible layer are positioned to face each other so that the joint parts formed in a predetermined shape face each other so that the mesh layer can be exposed to the outside. It is done.
또한, 본 발명에 따른 복합 강화필름 제조방법은 가요성을 갖는 한 쌍의 플렉시블층 사이에 한 쌍의 메인결속층을 위치시키되 플렉시블층과 메인결속층에 소정의 형상으로 관통된 조인트부를 형성하고, 한 쌍의 메인결속층 사이에 메쉬층을 위치시키는 준비단계 및 한 쌍의 메인결속층을 용융시켜 한 쌍의 플렉시블층과 상기 메쉬층을 결속시키는 메인결속단계를 포함한다.In addition, the method of manufacturing a composite reinforcement film according to the present invention is to place a pair of main binding layer between a pair of flexible layers having flexibility to form a joint portion penetrated in a predetermined shape in the flexible layer and the main binding layer, A preparatory step of placing a mesh layer between a pair of main binding layers and a main binding step of melting the pair of main binding layers to bind the pair of flexible layers and the mesh layer.
따라서, 본 발명에 따른 복합 강화필름은 내수성 및 내열성이 뛰어나 다양한 환경 및 제품에 적용 가능하고, 경량성이 뛰어나 부피가 큰 제품에 적용하여도 휴대 및 이동이 용이하다.Therefore, the composite reinforcing film according to the present invention is excellent in water resistance and heat resistance, and can be applied to various environments and products, and is light and easy to carry and move even when applied to a bulky product.
또한, 내구성, 복원성 및 가요성이 뛰어나 충격이 가해져도 쉽게 파손되지 않고, 외력에 의해 플렉시블층이 휘어지더라도 단시간에 초기 모습으로 복원되며, 직물재질의 메쉬층을 적용하여 반복적으로 벤딩되더라도 찢어지거나 파손되지 않도록 함으로써 반영구적인 사용이 가능하다.In addition, it is excellent in durability, resilience and flexibility, and is not easily broken even when an impact is applied, and even if the flexible layer is bent by an external force, it is restored to its initial state in a short time, and even if repeatedly bent by applying a mesh layer of fabric material Semi-permanent use is possible by preventing damage.
본 발명에 따른 복합 강화필름 제조방법은 가상의 중심선을 기준으로 대칭되는 형상의 조인트부를 형성한 후 접는 방식을 취함으로써 제조공정이 매우 간단하며, 메쉬층과 플렉시블층을 결속하기 전에 조인트부를 먼저 형성함으로써 제조공정 및 제조비용을 획기적으로 절감시킨다.In the method of manufacturing a composite reinforcing film according to the present invention, the manufacturing process is very simple by forming a joint part having a symmetrical shape based on a virtual center line, and then folding it, and forming the joint part before binding the mesh layer and the flexible layer. This drastically reduces the manufacturing process and manufacturing costs.

Claims (10)

  1. 가요성을 갖는 제1플렉시블층 및 제2플렉시블층;A first flexible layer and a second flexible layer having flexibility;
    상기 제1플렉시블층과 제2플렉시블층 사이에 위치하는 메쉬층; 및A mesh layer positioned between the first flexible layer and the second flexible layer; And
    상기 제1플렉시블층과 메쉬층, 제2플렉시블층을 결속시키는 메인결속층을 포함하고,A main binding layer for binding the first flexible layer, the mesh layer, and the second flexible layer;
    상기 제1플렉시블층과 제2플렉시블층에는, 상기 메쉬층이 외부로 노출될 수 있도록 소정의 형상으로 관통 형성된 조인트부가 서로 마주보며 위치하는 것을 특징으로 하는 복합 강화필름.Composite reinforcement film, characterized in that in the first flexible layer and the second flexible layer, the joint portion formed in a predetermined shape so as to be exposed to the outside to face each other.
  2. 제 1 항에 있어서,The method of claim 1,
    상기 제1플렉시블층과 제2플렉시블층 중 적어도 하나는,At least one of the first flexible layer and the second flexible layer,
    합성수지 재질의 표면층과,Surface layer of synthetic resin material,
    상기 표면층의 물리적 특성을 보강하는 합성수지 재질의 보강층과,A reinforcement layer made of synthetic resin material to reinforce the physical properties of the surface layer;
    상기 표면층과 보강층을 결속시키는 서브결속층을 포함하는 복합 강화필름.Composite reinforcement film comprising a sub-binding layer for binding the surface layer and the reinforcing layer.
  3. 제 1 항에 있어서,The method of claim 1,
    상기 메쉬층은 립스탑(Ripstop) 재질인 것을 특징으로 하는 복합 강화필름.The mesh layer is a composite reinforcement film, characterized in that the material (Ripstop).
  4. 제 3 항에 있어서,The method of claim 3, wherein
    상기 메인결속층은,The main binding layer,
    상기 제1플렉시블층과 메쉬층을 결속시키는 제1메인결속층과,A first main binding layer for binding the first flexible layer and the mesh layer;
    상기 제2플렉시블층과 메쉬층을 결속시키는 제2메인결속층을 포함하며,It includes a second main binding layer for binding the second flexible layer and the mesh layer,
    상기 메쉬층은,The mesh layer,
    75데니아 이하일 경우 우레탄 코팅이 되어 있는 것을 특징으로 하는 복합 강화필름.If less than 75 denier composite reinforced film characterized in that the urethane coating.
  5. 제 2 항에 있어서,The method of claim 2,
    상기 표면층 및 보강층은 CPET 재질이고, 상기 메인결속층 및 서브결속층은 EVA(Ethylene-vinyl acetate copolymer) 재질인 것을 특징으로 하는 복합 강화필름.The surface layer and the reinforcing layer is a CPET material, the main binding layer and the sub-binding layer is a composite reinforcement film, characterized in that the EVA (Ethylene-vinyl acetate copolymer) material.
  6. 가요성을 갖는 한 쌍의 플렉시블층 사이에 한 쌍의 메인결속층을 위치시키되 플렉시블층과 메인결속층에 소정의 형상으로 관통된 조인트부를 형성하고, 한 쌍의 메인결속층 사이에 메쉬층을 위치시키는 준비단계; 및A pair of main tie layers is positioned between a pair of flexible layers, and a joint portion penetrated in a predetermined shape is formed between the flexible layer and the main tie layer, and a mesh layer is positioned between the pair of main tie layers. Preparing to make; And
    한 쌍의 메인결속층을 용융시켜 한 쌍의 플렉시블층과 상기 메쉬층을 결속시키는 메인결속단계를 포함하는 복합 강화필름 제조방법.A method of manufacturing a composite reinforcing film comprising a main binding step of melting a pair of main binding layers to bind a pair of flexible layers and the mesh layer.
  7. 제 6 항에 있어서,The method of claim 6,
    상기 준비단계는,The preparation step,
    서브결속층을 이용해 합성수지 재질의 표면층과 보강층을 결속시켜 플렉시블층을 만드는 제1서브결속단계와,A first sub-binding step of binding the surface layer and the reinforcement layer of synthetic resin using a sub-binding layer to form a flexible layer,
    상기 보강층에 메인결속층을 형성하는 제2서브결속단계와,A second sub binding step of forming a main binding layer on the reinforcing layer;
    한 쌍의 플렉시블층을 보강층이 마주보도록 하고 그 사이에 메쉬층을 위치시키는 적층단계를 포함하며,Laminating the pair of flexible layers so that the reinforcing layers face each other and placing a mesh layer therebetween,
    상기 보강층은 표면층보다 두꺼운 것을 특징으로 하는 복합 강화필름 제조방법.The reinforcement layer is a composite reinforcement film production method characterized in that the thicker than the surface layer.
  8. 제 7 항에 있어서,The method of claim 7, wherein
    상기 제1서브결속단계 전 상기 표면층에 인쇄층을 형성하는 인쇄단계를 포함하는 복합 강화필름 제조방법.Method of manufacturing a composite reinforcement film comprising a printing step of forming a printing layer on the surface layer before the first sub-binding step.
  9. 제 7 항에 있어서,The method of claim 7, wherein
    상기 준비단계는, 메인결속층이 형성된 플렉시블층에 가상의 중심선을 기준으로 서로 대칭되는 형상의 조인트부를 관통 형성하는 패터닝단계를 포함하고,The preparation step includes a patterning step of forming through the joint portion of the shape symmetrical to each other based on the virtual center line on the flexible layer on which the main binding layer is formed,
    상기 적층단계는, 상기 가상의 중심선을 기준으로 플렉시블층을 접어 한 쌍의 플렉시블층을 형성하는 것을 특징으로 하는 복합 강화필름 제조방법.The laminating step, the composite reinforcement film manufacturing method characterized in that to form a pair of flexible layers by folding the flexible layer on the basis of the virtual center line.
  10. 제 7 항에 있어서,The method of claim 7, wherein
    상기 적층단계 전 메쉬층의 표면에 우레탄을 코팅하는 메쉬코팅단계를 포함하는 복합 강화필름 제조방법.Composite strengthening film manufacturing method comprising a mesh coating step of coating a urethane on the surface of the mesh layer before the laminating step.
PCT/KR2017/013164 2017-01-13 2017-11-20 Reinforced composite film and manufacturing method therefor WO2018131786A1 (en)

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KR20160142427A (en) * 2015-06-02 2016-12-13 (주)엘지하우시스 Interior materials for automobiles and method of manufacturing the same

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