WO2018120828A1 - Power supply converter - Google Patents

Power supply converter Download PDF

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Publication number
WO2018120828A1
WO2018120828A1 PCT/CN2017/094875 CN2017094875W WO2018120828A1 WO 2018120828 A1 WO2018120828 A1 WO 2018120828A1 CN 2017094875 W CN2017094875 W CN 2017094875W WO 2018120828 A1 WO2018120828 A1 WO 2018120828A1
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WO
WIPO (PCT)
Prior art keywords
transistor
circuit
capacitor
branch
transformer
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PCT/CN2017/094875
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French (fr)
Chinese (zh)
Inventor
周立功
周竹朋
张海焰
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广州致远电子有限公司
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Publication of WO2018120828A1 publication Critical patent/WO2018120828A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/32Means for protecting converters other than automatic disconnection
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/22Conversion of dc power input into dc power output with intermediate conversion into ac
    • H02M3/24Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
    • H02M3/28Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
    • H02M3/325Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
    • H02M3/335Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/338Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only in a self-oscillating arrangement
    • H02M3/3382Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only in a self-oscillating arrangement in a push-pull circuit arrangement

Definitions

  • the present invention relates to the field of power electronics, and in particular, to a power converter.
  • the self-excited push-pull oscillation circuit is a well-known technology, and is described in detail on pages 284 to 298 of the "Practical Power Circuit Design" of the Science Press.
  • the circuit equivalent structure is shown in FIG.
  • Japanese Patent No. JPH0847254 discloses a transistor starting circuit and a DC/DC converter to which the starting circuit is applied, and the implementing circuit is as shown in FIG.
  • Figure 3 ( Figure 3 is a simplified circuit diagram of Figure 2) circuit resistance R1 is 4.7k ⁇ , capacitor C2 is 0.047 ⁇ F; at the instant of power-up, the problem of instantaneous high current of the transistor collector caused by Figure 1 can be well solved, as shown in Figure 8.
  • the input voltage VIN passes through the resistor R1, and a current flows through the branch a1 to charge the capacitor C2, and the current flows to the input power supply terminal, as shown in the box data of FIG.
  • the pole current is only 16mA, which is caused by the collector of the transistor charging the ground junction capacitor.
  • the input voltage VIN passes through the resistor R1, and a current flows through the branch a1 to provide a starting base current for the transistors Q1 and Q2.
  • a large base current is necessary, and then By reducing the resistance R1 to obtain a large driving current, the low-temperature starting capability and the capacitive load capacity are improved.
  • the steady-state operating state only a small transistor base current is required to meet the output power requirement, but after startup, it is smaller.
  • the large current generated by the resistor R1 causes the transistor to be deeply saturated during normal operation, the storage time is increased, and the transistor turn-off time is prolonged, resulting in large power consumption of the transistor, low overall efficiency, and large heat generation, which is disadvantageous for high temperature environment work;
  • Increasing the resistance R1 the current flowing through the a1 branch must be reduced, which can meet the efficiency and high temperature environment, but it will cause the circuit to start abnormally at low temperature, which will reduce the ability to start with capacitive load, or even meet the output power requirement.
  • FIG. 5 (FIG. 5 is a simplified circuit diagram of FIG. 4) is an embodiment of the prior patent.
  • the resistor R1 is 100 ⁇
  • the resistor R3 is 8.2 k ⁇
  • the capacitor C5 is 0.047 ⁇ F
  • the resistor R4 is 10 k ⁇
  • the diode D3 is a Schottky diode.
  • the solution solves the instantaneous inrush current caused by Figure 1, as shown in the box of Figure 9, the transient current is 1.44A; also solves the shortage of the transistor driving of Figure 2, but the short-circuit protection function can not be realized, and the scheme is introduced.
  • a new problem when the transistor is working normally, the voltage of the collector and the base has a large peak voltage. As shown in FIG.
  • the present invention provides a power converter capable of accelerating a startup transistor, improving a capacitive load starting capability, improving a low temperature starting capability, and reducing a transistor storage time under normal working conditions, thereby Improve conversion efficiency and achieve short-circuit protection, which can work normally at different ambient temperatures.
  • the embodiment of the present invention provides a power converter, including a branch a, a branch b, a second transformer T1B, a first transistor Q1, a second transistor Q2, and a first transformer T1A;
  • One end of the branch a is electrically connected to the voltage input end, the other end is connected in series with the second capacitor C2 of the branch b, and the other end of the second capacitor C2 is grounded;
  • the branch a includes a parallel connection a third resistor R3 and a fifth capacitor C5;
  • the other end of the branch a is also electrically connected to a center tap of the second transformer T1B, and the center tap of the second transformer T1B is composed of a first coil Nb1 and a second coil Nb2
  • the other ends of the first coil Nb1 and the second coil Nb2 are electrically connected to the bases of the first transistor Q1 and the second transistor Q2, respectively, the first transistor Q1 and the second transistor Q2.
  • the emitter center of the first transformer T1A is electrically connected to the voltage input terminal, and the two ends are electrically connected to the collectors of the first transistor Q1 and the second transistor Q2, respectively, to pass through the branch a and the branch b provides a large current to the base of the first transistor Q1 and the base of the second transistor Q2 when the circuit is started, and provides the base of the first transistor Q1 and the base of the second transistor Q2 when the circuit is in steady state operation. Small current.
  • a fourth capacitor C4 is electrically connected between the collectors of the first transistor Q1 and the second transistor Q2.
  • it further comprises a branch a1 connected between the power input terminal and the branch a, the branch a1 comprising a first resistor R1.
  • the power converter provided by the invention has the characteristics of high efficiency, low no-load power consumption, strong ability to start with a capacitive load, strong low-temperature starting capability and long-term short-circuit protection.
  • Figure 1 is a schematic diagram of a basic circuit structure of a self-excited push-pull
  • FIG. 2 is an actual circuit diagram of a conventional self-excited push-pull converter
  • Figure 3 is an equivalent circuit diagram of Figure 2;
  • Figure 4 is a patented implementation circuit
  • Figure 5 is a simplified circuit diagram of Figure 4.
  • FIG. 6 is a schematic circuit diagram of a circuit according to an embodiment of the present invention.
  • Figure 8 is an instantaneous power-on startup waveform of the circuit shown in Figure 2;
  • Figure 9 is an instantaneous power-on startup waveform of the circuit shown in Figure 5;
  • FIG. 10 is a waveform diagram of a base voltage and a collector voltage of a transistor in the normal operation of the circuit shown in FIG. 5;
  • 11 is an instantaneous power-on startup waveform of a circuit according to an embodiment of the present invention.
  • FIG. 12 is a waveform diagram of a base voltage and a collector voltage of a transistor in a normal operation of the circuit of the embodiment of the present invention
  • FIG. 13 is an overview of the working principle of the present invention.
  • Figure 14 is a rectangular hysteresis loop of the magnetic core of the present invention.
  • Figure 15 is a diagram showing the equivalent structure of the primary side of the power-on instant of the present invention.
  • Figure 16 is a diagram showing the equivalent structure of the normal working primary side of the present invention.
  • Figure 17 is a full wave rectification circuit
  • Figure 19 is a circuit startup waveform of the present invention.
  • Figure 20 is a conventional circuit startup waveform
  • 21 is a schematic circuit diagram of a second embodiment of the present invention.
  • Figure 22 is a diagram showing the equivalent structure of the primary side of the circuit at the instant of powering in the second embodiment of the present invention.
  • Figure 23 is a diagram showing the equivalent structure of the normal working side of the circuit of the second embodiment of the present invention.
  • a power converter includes a branch a, a branch b, a second transformer T1B, a first transistor Q1, a second transistor Q2, and a first transformer T1A; one end of the branch a and a voltage The input terminal VIN is electrically connected, the other end is connected in series with the second capacitor C2 of the branch b, and the other end of the second capacitor C2 is grounded; the branch a includes a third resistor R3 and a fifth capacitor C5 connected in parallel;
  • the other end of the branch circuit a is also electrically connected to the center tap of the second transformer T1B, and the center tap of the second transformer T1B is composed of the connection ends of the first coil Nb1 and the second coil Nb2, the first The other ends of the coil Nb1 and the second coil Nb2 are electrically connected to the bases of the first transistor Q1 and the second transistor Q2, respectively, and the emitters of the first transistor Q1 and the second transistor Q2 are grounded to GND;
  • the first transistor Q1 and the second transistor Q2 When the circuit is electrically conductive and steady-state, due to the leakage inductance of the transformer, the first transistor Q1 and the second transistor Q2 generate a high-frequency spike voltage when turned on or off, and the fourth capacitor C4 functions to effectively suppress the High frequency spike voltage.
  • the power converter further includes a branch a1 connected between the voltage input terminal VIN and the branch a, the branch a1 including a first resistor R1.
  • the combination of the first resistor R1, the third resistor R3, the fifth capacitor C5 and the second capacitor C2 of the branch b enables acceleration of the startup transistor, lifting of the capacitive load starting capability and low temperature starting capability.
  • a filter capacitor C1 is further electrically connected between the voltage input terminal VIN and the ground GND. C1 is used to filter the input voltage to reduce the effect of input voltage fluctuations on the circuit.
  • the first transistor Q1 and the second transistor Q2 pass through the first resistor R1, the third resistor R3, the fifth capacitor C5, the second capacitor C2, the first coil Nb1, and the first of the branches a1, a, and b.
  • the two coils Nb2 are both forward biased and tend to conduct current, but due to the structure of the circuit and the unbalanced characteristics of the symmetrical devices, one of the transistors must be turned on preferentially and the other transistor turned off. Assuming that the first transistor Q1 is turned on first, the induced voltage connected to the primary winding Np1 of the first transistor Q1 is positive and negative, and the induced voltage of the first winding Nb1 is positive and negative, as shown in FIG.
  • the base of one transistor Q1 obtains positive feedback energy, the first transistor Q1 quickly enters saturation conduction; and the second transistor Q2 is connected to the base second coil Nb2, the induced voltage is positive and negative, and the base current of the second transistor Q2 The voltage is rapidly reduced so that the second transistor Q2 is turned off. At this time, the transformer secondary winding Ns2 is rectified by the diode D2 and outputs a current to the load R2.
  • the series branches a1, a and b can solve the deficiencies caused by the circuits of Figs. 1, 2 and 4.
  • the resistance of the first resistor R1 is 100 ⁇
  • the resistance of the third resistor R3 is 8.2k ⁇
  • the capacitance of the fifth capacitor C5 is 0.047 ⁇ F
  • the capacitance of the second capacitor C2 is 0.1 ⁇ F.
  • FIG. 11 is an instantaneous power-on startup waveform of the implementation circuit of the present invention. It can be seen from the figure that the collector transient current of the transistor at startup is 1.76A, which is smaller than the transistor collector transient current of the circuit diagram of FIG. 1.96A, which is similar to the startup current of the circuit of FIG. 5;
  • FIG. 12 is a waveform diagram of the base voltage and the collector voltage of the transistor in the normal operation of the implementation circuit of the present invention, which can be seen from the figure in the normal operation, compared with the circuit of FIG.
  • the transistor base voltage waveform is 7.06V, which is 49.6V smaller than the collector voltage waveform of the circuit of Figure 4.
  • the primary winding Np1 When the first transistor Q1 is continuously turned on, the primary winding Np1 generates an exciting current, and the magnetic induction intensity in the magnetic core linearly increases with time under the action of the current.
  • the inductance of the primary winding Np1 rapidly decreases, the collector current of the first transistor Q1 rises rapidly, and the rate of change of the magnetic flux of the first coil Nb1 decreases, that is, d ⁇ /dt decreases, resulting in the first The voltage of the coil Nb1 drops.
  • the base current of the first transistor Q1 drops to zero or even reverse current occurs, the first transistor Q1 does not immediately turn off, but remains in an on state.
  • the collector current of the first transistor Q1 rises rapidly to form a peak current.
  • the collector current of one transistor Q1 begins to drop, and each coil will generate an induced voltage in the opposite direction.
  • the induced voltage of the first coil Nb1 becomes upper and lower positive
  • the induced voltage of the second coil Nb2 becomes upper and lower positive
  • the induced voltage on Np2 is positive and negative
  • the second transistor Q2 is turned on
  • the first transistor Q1 is turned off, and the circuit is realized. Self-oscillation.
  • the first resistor Q1 and the second transistor Q2 have a third resistor R3 and a fifth capacitor C5 connected in parallel between the first resistor R1 and the second capacitor C2.
  • the fifth capacitor C5 is charged at the time of power-on, which is equivalent to the short-circuit state of the third resistor R3 and the fifth capacitor C5 of the branch a.
  • the first resistor R1 is connected between the branch a1 and the branch a. , causing the branches a1, a to have a sufficiently large current Ia1 flowing in a short time after power-on, providing a base current to the first transistor Q1 and the second transistor Q2, accelerating the activation of the first transistor Q1 and the second transistor Q2. Especially at low temperatures, it also has good starting ability.
  • the fifth capacitor C5 is no longer charged, which is equivalent to an open circuit.
  • the first resistor R1 and the third resistor R3 are connected in series between the branch a1 and the branch a, and flow to the first.
  • the bias current Ia2 of the transistor Q1 and the second transistor Q2 is much smaller than the current Ia1 of the branches a1 and a of FIG.
  • the circuit of FIG. 6 enters a high-frequency self-oscillation state, and the first resistor R1 and the third resistor R3 are connected in series to the branches a1 and a, and are supplied to the first transistor Q1.
  • the bias current of the second transistor Q2 is small, and the short-circuit protection function is realized, and the primary side of the short-circuit operation is equivalent as shown in FIG. 16.
  • the circuit shown in the embodiment of the present invention is the most similar to the circuit shown in FIG. 5.
  • the difference is that the circuit of FIG. 6 replaces the diode D3 and the resistor R4 of FIG. 5 with the second capacitor C2, and the second capacitor C2 of the circuit of FIG. 6 is connected to one end.
  • the ground of the input end, the other end is connected to the tap of the coil T1B, the function is to absorb the peak voltage caused by the leakage inductance of the transformer and the saturation current of the collector (the peak voltage is coupled to the base of the transistor through the transformer, and the tap of the base of the transistor is grounded to the ground. Capacitor C2 absorption), improve circuit conversion efficiency and improve circuit reliability.
  • FIG. 2 is a circuit diagram of a conventional self-excited push-pull converter
  • FIG. 6 is a circuit diagram provided by an embodiment of the present invention
  • both FIG. 2 and FIG. 6 are DC-DC with a DC input of 12V, a DC output of 5V, and an output current of 200 mA.
  • the converter that is, the output power is 1W;
  • the transformer adopts the same material, the same type of magnetic core, and the input and output coils have the same number of turns, and the same process is used to make the transformer.
  • the transformer is coupled to the output terminal, and the full-wave rectification circuit known in FIG. 17 is used, which is composed of diodes D1 and D2, a dummy load resistor R2 and an output filter capacitor C3.
  • the design requirements of the circuit parameters must meet the following requirements: 1.
  • the circuit can be hot-swappable under the same low temperature conditions; 2. It can meet the same capacitive load hot-swap startup.
  • FIG. 6 input filter capacitor C1, first transistor Q1, second transistor Q2, diode D1, D2, capacitor C3, fourth capacitor C4, resistor R2, first transformer T1A, T1B adopt the same parameters, in the comparative example
  • the first resistor R1 and the second capacitor C2 of FIG. 2 and FIG. 6 need to be adjusted to meet the parameter design conditions; the third resistor R3 and the fifth capacitor C5 of the circuit device of the present invention need to meet the design requirements.
  • the data in Table 1 is obtained by the circuit test of Figure 6.
  • the first resistor R1 is 10 ⁇
  • the second capacitor C2 is 680pF
  • the fourth capacitor C4 is 120pF
  • the third resistor R3 is 8.9K ⁇
  • the fifth capacitor C5 is 1000pF.
  • the first transistor Q1, the second transistor Q2 has a magnification of about 200, the collector maximum operating current is 1A, and the maximum Vce voltage is 60V; the diodes D1 and D2 are Schottky rectifier tubes, wherein the transformer T1 The turns ratio of the primary side Np1, Np2 and the secondary side Ns1, Ns2 are: 35:16, the number of turns of the feedback Nb1, Nb2 is 2, and the transformer core uses a high permeability ferrite toroidal core.
  • the circuit schematic of FIG. 2 is adopted under the condition that the circuit design parameters are satisfied, the first resistor R1 is 3.9K ⁇ , and the second capacitor C2 is 0.1 ⁇ F.
  • the fourth capacitor C4 is 120pF.
  • the transformer design is consistent with the manufacturing process.
  • the actual performance parameters of Table 2 are obtained under normal temperature test.
  • the circuit provided by the present invention has an efficiency improvement of 2.63% over the prior art.
  • the circuit provided by the present invention is more efficient than the prior art circuit, as shown in FIG.
  • the no-load input current of the circuit provided by the present invention is lower than that of the existing scheme.
  • the current is 3.1 mA, which means that the no-load power consumption of the present invention is low.
  • Table 3 shows the short-circuit protection function in order to embody the solution of the present invention. The following conditions were tested: high temperature +105 ° C, output short circuit, duration 1 hour, and input voltage were 12V.
  • the circuit of the invention can well realize the output short circuit protection function.
  • Table 4 is to demonstrate the advantages of the first transistor Q1 and the second transistor Q2 in order to embody the present invention. The following conditions are tested: normal temperature +25 ° C, full power 1 W output, input voltage is 12 V, and the output is detected by an oscilloscope. .
  • the circuit provided by the invention has a strong driving capability and can quickly activate the first transistor Q1 and the second transistor Q2.
  • Figure 19 is a circuit startup waveform of the present invention
  • Figure 20 is a conventional circuit startup waveform.
  • the circuit of the second embodiment is connected to the branch a1 between the power input terminal and the branch a, and the branch a1 includes The first resistor R1; the principle of self-oscillation and the principle of circuit short-circuit protection of the circuit are basically the same as those of the first embodiment.
  • the second capacitor C2 is connected in series to the other end of the third resistor R3 and the fifth capacitor C5, so that the problem caused by the circuits of FIG. 1, FIG. 2, and FIG. 4 can be solved.
  • a large current is supplied to the bases of the first transistor Q1 and the second transistor Q2;
  • a small current is supplied to the bases of the first transistor Q1 and the second transistor Q2;
  • the operating characteristics of the third resistor R3 and the fifth capacitor C5 at the start of the circuit a third resistor R3 connected in parallel between the first transistor Q1 and the second capacitor C2 of the second transistor Q2 as shown in FIG.
  • the fifth capacitor C5 is charged at the time of power-on, which is equivalent to the short-circuit state of the third resistor R3 and the fifth capacitor C5 of the branch a, as shown in FIG. 22; the input terminal voltage is directly applied to the second capacitor C2.
  • the third resistor R3 and the fifth capacitor C5 during normal operation of the circuit: when the circuit of Fig. 21 works normally, the fifth capacitor C5 is no longer charged, which is equivalent to an open circuit, as shown in Fig. 23, the third resistor R3 is connected in series with the voltage. Between the positive terminal and the branch b, the bias current Ia4 flowing to the first transistor Q1 and the second transistor Q2 is much smaller than the current Ia3 of the branch a of FIG. 22, and is given to the first transistor Q1 and the second transistor Q2.
  • the driving current provided by the pole is small, which reduces the saturation depth and driving power consumption of the first transistor Q1 and the second transistor Q2, and reduces the storage time when the transistor is desaturated when the circuit is turned over, thereby improving the conversion efficiency of the converter. , to adapt to the working conditions of high temperature environment.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Dc-Dc Converters (AREA)

Abstract

A power supply converter, comprising a branch a, a branch b, a second transformer (T1B), a first transistor (Q1), a second transistor (Q2) and a first transformer (T1A). The power supply converter can not only accelerate the starting of a transistor, but can also improve the conversion efficiency, enhance a capacitive load starting capability, enhance a low temperature starting capability and realize a short-circuit protection function, and can work normally at different environmental temperatures. The power supply converter has a low no-load power consumption and has a long-term short-circuit protection function.

Description

一种电源变换器Power converter
本申请要求于2016年12月30日提交中国专利局、申请号为201611254395.3、发明名称为“一种电源变换器”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. Serial No. No. No. No. No. No. No. No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No
技术领域Technical field
本发明涉及电力电子技术领域,尤其涉及一种电源变换器。The present invention relates to the field of power electronics, and in particular, to a power converter.
背景技术Background technique
自激推挽振荡电路,是公知的技术,科学出版社的《实用电源电路设计》的第284页至298页有详细的介绍,电路等效结构如图1所示。The self-excited push-pull oscillation circuit is a well-known technology, and is described in detail on pages 284 to 298 of the "Practical Power Circuit Design" of the Science Press. The circuit equivalent structure is shown in FIG.
现有的自激推挽振荡电路结构如图2所示,其工作原理可以参考人民邮电出版社的《电源变换技术》的第56页,该书ISBN号:7-115-04229-2/TN.353。The structure of the existing self-excited push-pull oscillation circuit is shown in Figure 2. The working principle can be referred to page 56 of Power Conversion Technology of People's Posts and Telecommunications Press. ISBN: 7-115-04229-2/TN .353.
此外,专利号为JPH0847254的日本专利公开了一种晶体管启动电路及应用该启动电路的DC/DC转换器,实现电路如图4所示。Further, Japanese Patent No. JPH0847254 discloses a transistor starting circuit and a DC/DC converter to which the starting circuit is applied, and the implementing circuit is as shown in FIG.
上述电路中,所有方案都采用同样的输入、输出条件作对比测试,如下:输入电压12V、输出电压5V、输出电流200mA、即输出功率为1W。In the above circuit, all the schemes use the same input and output conditions for comparison test, as follows: input voltage 12V, output voltage 5V, output current 200mA, that is, the output power is 1W.
图1电路电阻R3为4.7kΩ、电容C5为0.047μF;缺点是给电路上电瞬间,有过大的基极电流,导致晶体管深度饱和,当晶体管的基极电流消失时,就会出现由于晶体管存储时间的存在,晶体管不能瞬间截止,此时,变压器的磁芯趋于饱和(如图14的最大磁通密度±Bm点处),初级绕组的电感值非常小,那么,晶体管Q1、Q2的集电极瞬间电流大,如图7所示,示波器通道4是晶体管集电极的电流波形,在导通瞬间有3.72A的冲击电流(图中方框),而方案选用的器件最大集电极瞬态电流为2A,多次上电或者在恶劣的工作环境时,晶体管容易多次受大电流的冲击损坏。Figure 1 circuit resistance R3 is 4.7kΩ, capacitance C5 is 0.047μF; the disadvantage is that the circuit is powered up, there is too much base current, resulting in deep saturation of the transistor, when the base current of the transistor disappears, it will appear due to the transistor In the presence of storage time, the transistor cannot be turned off instantaneously. At this time, the core of the transformer tends to be saturated (as shown in Fig. 14 at the maximum magnetic flux density ± Bm point), and the inductance of the primary winding is very small. Then, the transistors Q1 and Q2 are The instantaneous current of the collector is large. As shown in Figure 7, the oscilloscope channel 4 is the current waveform of the collector of the transistor. There is an impulse current of 3.72A at the turn-on instant (box in the figure), and the maximum collector transient current of the device is selected. For 2A, when power is applied multiple times or in a harsh working environment, the transistor is easily damaged by high current impact multiple times.
图3(图3为图2的简化电路图)的电路电阻R1为4.7kΩ,电容C2为0.047μF;在上电瞬间能很好解决图1引起的晶体管集电极瞬间大电流的问题,如图8所示,电路上电瞬间时,输入电压VIN通过电阻R1,有电流流过支路a1,给电容C2充电,电流流向输入电源地端,如图8方框数据,晶体管集电 极电流只有16mA,是晶体管集电极对地结电容充电引起的。Figure 3 (Figure 3 is a simplified circuit diagram of Figure 2) circuit resistance R1 is 4.7kΩ, capacitor C2 is 0.047μF; at the instant of power-up, the problem of instantaneous high current of the transistor collector caused by Figure 1 can be well solved, as shown in Figure 8. As shown, when the circuit is powered up, the input voltage VIN passes through the resistor R1, and a current flows through the branch a1 to charge the capacitor C2, and the current flows to the input power supply terminal, as shown in the box data of FIG. The pole current is only 16mA, which is caused by the collector of the transistor charging the ground junction capacitor.
当正常工作时,输入电压VIN通过电阻R1,有电流流过支路a1为晶体管Q1、Q2提供启动基极电流,此时为了满足晶体管Q1、Q2启动,必然需要大的基极电流,则可通过减小电阻R1获取大的驱动电流,提升低温启动能力和容性负载能力,然而在稳态工作状态时,只需要较小的晶体管基极电流就能满足输出功率要求,但启动之后较小的电阻R1产生的大电流在正常工作时会导致晶体管深度饱和,存储时间增大,延长晶体管关断时间,导致晶体管功耗大、整体效率低、发热量大,不利于高温环境的工作;如果增大电阻R1,流过a1支路的电流必定减小,能满足效率和高温环境,但会导致该电路在低温启动异常,会降低带容性负载启动能力,甚至不能满足输出功率要求。When working normally, the input voltage VIN passes through the resistor R1, and a current flows through the branch a1 to provide a starting base current for the transistors Q1 and Q2. In this case, in order to satisfy the start of the transistors Q1 and Q2, a large base current is necessary, and then By reducing the resistance R1 to obtain a large driving current, the low-temperature starting capability and the capacitive load capacity are improved. However, in the steady-state operating state, only a small transistor base current is required to meet the output power requirement, but after startup, it is smaller. The large current generated by the resistor R1 causes the transistor to be deeply saturated during normal operation, the storage time is increased, and the transistor turn-off time is prolonged, resulting in large power consumption of the transistor, low overall efficiency, and large heat generation, which is disadvantageous for high temperature environment work; Increasing the resistance R1, the current flowing through the a1 branch must be reduced, which can meet the efficiency and high temperature environment, but it will cause the circuit to start abnormally at low temperature, which will reduce the ability to start with capacitive load, or even meet the output power requirement.
图5(图5为图4的简化电路图)是现有公开专利的实施方案,电阻R1为100Ω,电阻R3为8.2kΩ,电容C5为0.047μF,电阻R4为10kΩ,二极管D3为肖特基二极管;该方案解决了图1引起的瞬间冲击电流,如图9方框所示,瞬态电流为1.44A;也解决了图2晶体管驱动的不足,但是短路保护功能还是无法实现,同时该方案引入了新的问题:晶体管正常工作时集电极、基极的电压有很大的尖峰电压,如图10所示,在晶体管切换导通、关闭的瞬间,由于变压器漏感和晶体管存储时间的存在,晶体管在切换导通、关闭时变压器饱和产生的集电极尖峰电流,会导致晶体管集电极产生很大尖峰电压,同时由变压器耦合到晶体管的基极,也就造成了晶体管的基极有很大的反向尖峰电压,一般的晶体管的基极最大反向耐压只有5V,所以在长时间的冲击下容易损坏晶体管,而且很大的集电极尖峰电压会造出晶体管损耗增大,导致整体转换器效率下降,器件表面温升过高导致电路可靠性差。FIG. 5 (FIG. 5 is a simplified circuit diagram of FIG. 4) is an embodiment of the prior patent. The resistor R1 is 100 Ω, the resistor R3 is 8.2 kΩ, the capacitor C5 is 0.047 μF, the resistor R4 is 10 kΩ, and the diode D3 is a Schottky diode. The solution solves the instantaneous inrush current caused by Figure 1, as shown in the box of Figure 9, the transient current is 1.44A; also solves the shortage of the transistor driving of Figure 2, but the short-circuit protection function can not be realized, and the scheme is introduced. A new problem: when the transistor is working normally, the voltage of the collector and the base has a large peak voltage. As shown in FIG. 10, at the moment when the transistor is switched on and off, due to the leakage inductance of the transformer and the storage time of the transistor, The collector spike current generated by the saturation of the transformer when the transistor is switched on and off causes a large peak voltage at the collector of the transistor, and is coupled to the base of the transistor by the transformer, which results in a large base of the transistor. Reverse spike voltage, the base of the general transistor has a maximum reverse withstand voltage of only 5V, so it is easy to damage the transistor under long-term impact, and a large collector tip Voltage transistor create loss increases, resulting in decreased overall efficiency of the converter, the device surface temperature is too high resulting in poor reliability of the circuit.
发明内容Summary of the invention
为解决上述技术问题,本发明提供了一种电源变换器,既能加速启动晶体管、提升带容性负载启动能力、提升低温启动能力,又可以在正常工作状态时,减小晶体管存储时间,从而提高转换效率和实现短路保护功能,可以在不同环境温度下正常工作。In order to solve the above technical problem, the present invention provides a power converter capable of accelerating a startup transistor, improving a capacitive load starting capability, improving a low temperature starting capability, and reducing a transistor storage time under normal working conditions, thereby Improve conversion efficiency and achieve short-circuit protection, which can work normally at different ambient temperatures.
为实现上述目的本发明的具体方案如下: The specific scheme of the present invention to achieve the above object is as follows:
本发明实施例提供一种电源变换器,包括支路a、支路b、第二变压器T1B、第一晶体管Q1、第二晶体管Q2以及第一变压器T1A;The embodiment of the present invention provides a power converter, including a branch a, a branch b, a second transformer T1B, a first transistor Q1, a second transistor Q2, and a first transformer T1A;
所述支路a的一端与电压输入端电连接,另一端与所述支路b的第二电容C2串接,所述第二电容C2的另一端接地;所述支路a包括并联的第三电阻R3、第五电容C5;所述支路a的另一端还与所述第二变压器T1B的中心抽头电连接,所述第二变压器T1B的中心抽头由第一线圈Nb1、第二线圈Nb2的连接端构成,所述第一线圈Nb1、第二线圈Nb2各自的另一端分别与所述第一晶体管Q1、第二晶体管Q2的基极电连接,所述第一晶体管Q1、第二晶体管Q2的发射极接地;所述第一变压器T1A的原边中心抽头与电压输入端电连接,两端分别与第一晶体管Q1、第二晶体管Q2的集电极电连接,以通过支路a和支路b在电路启动时给第一晶体管Q1的基极、第二晶体管Q2的基极提供大电流,并在电路稳态工作时,给第一晶体管Q1的基极、第二晶体管Q2的基极提供小电流。One end of the branch a is electrically connected to the voltage input end, the other end is connected in series with the second capacitor C2 of the branch b, and the other end of the second capacitor C2 is grounded; the branch a includes a parallel connection a third resistor R3 and a fifth capacitor C5; the other end of the branch a is also electrically connected to a center tap of the second transformer T1B, and the center tap of the second transformer T1B is composed of a first coil Nb1 and a second coil Nb2 The other ends of the first coil Nb1 and the second coil Nb2 are electrically connected to the bases of the first transistor Q1 and the second transistor Q2, respectively, the first transistor Q1 and the second transistor Q2. The emitter center of the first transformer T1A is electrically connected to the voltage input terminal, and the two ends are electrically connected to the collectors of the first transistor Q1 and the second transistor Q2, respectively, to pass through the branch a and the branch b provides a large current to the base of the first transistor Q1 and the base of the second transistor Q2 when the circuit is started, and provides the base of the first transistor Q1 and the base of the second transistor Q2 when the circuit is in steady state operation. Small current.
优选的,所述第一晶体管Q1、第二晶体管Q2的集电极之间还电连接有第四电容C4。Preferably, a fourth capacitor C4 is electrically connected between the collectors of the first transistor Q1 and the second transistor Q2.
优选的,还包括连接于电源输入端与所述支路a之间的支路a1,所述支路a1包括第一电阻R1。Preferably, it further comprises a branch a1 connected between the power input terminal and the branch a, the branch a1 comprising a first resistor R1.
本发明提供的电源变换器与现有技术相比,具有效率高、空载功耗低、带容性负载启动能力强、低温启动能力强和长时间短路保护功能的特点。Compared with the prior art, the power converter provided by the invention has the characteristics of high efficiency, low no-load power consumption, strong ability to start with a capacitive load, strong low-temperature starting capability and long-term short-circuit protection.
附图说明DRAWINGS
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,并不构成对本发明的不当限定,在附图中:The drawings described herein are provided to provide a further understanding of the invention, and are not a limitation of the invention.
图1为自激推挽基本电路结构图;Figure 1 is a schematic diagram of a basic circuit structure of a self-excited push-pull;
图2为现有的自激推挽变换器实际电路图;2 is an actual circuit diagram of a conventional self-excited push-pull converter;
图3为图2的等效电路图;Figure 3 is an equivalent circuit diagram of Figure 2;
图4为已公开专利的实现电路;Figure 4 is a patented implementation circuit;
图5为图4的简化电路图;Figure 5 is a simplified circuit diagram of Figure 4;
图6为本发明实施例一电路原理图; 6 is a schematic circuit diagram of a circuit according to an embodiment of the present invention;
图7为图1所示电路瞬间上电启动波形;7 is an instantaneous power-on startup waveform of the circuit shown in FIG. 1;
图8为图2所示电路瞬间上电启动波形;Figure 8 is an instantaneous power-on startup waveform of the circuit shown in Figure 2;
图9为图5所示电路瞬间上电启动波形;Figure 9 is an instantaneous power-on startup waveform of the circuit shown in Figure 5;
图10为图5所示电路正常工作时晶体管基极与集电极电压波形;10 is a waveform diagram of a base voltage and a collector voltage of a transistor in the normal operation of the circuit shown in FIG. 5;
图11是本发明实施例一电路瞬间上电启动波形;11 is an instantaneous power-on startup waveform of a circuit according to an embodiment of the present invention;
图12是本发明专利实施例一电路正常工作时晶体管基极与集电极电压波形;12 is a waveform diagram of a base voltage and a collector voltage of a transistor in a normal operation of the circuit of the embodiment of the present invention;
图13是本发明工作原理概述图;Figure 13 is an overview of the working principle of the present invention;
图14是本发明磁芯的矩形磁滞回线;Figure 14 is a rectangular hysteresis loop of the magnetic core of the present invention;
图15是本发明上电瞬间原边等效结构图;Figure 15 is a diagram showing the equivalent structure of the primary side of the power-on instant of the present invention;
图16是本发明正常工作原边等效结构图;Figure 16 is a diagram showing the equivalent structure of the normal working primary side of the present invention;
图17是全波整流电路;Figure 17 is a full wave rectification circuit;
图18是本发明电路与现有技术方案电路效率对比图;18 is a comparison diagram of circuit efficiency between the circuit of the present invention and the prior art solution;
图19是本发明电路启动波形;Figure 19 is a circuit startup waveform of the present invention;
图20是现有电路启动波形;Figure 20 is a conventional circuit startup waveform;
图21是本发明实施例二电路原理图;21 is a schematic circuit diagram of a second embodiment of the present invention;
图22是本发明实施例二电路上电瞬间原边等效结构图;Figure 22 is a diagram showing the equivalent structure of the primary side of the circuit at the instant of powering in the second embodiment of the present invention;
图23是本发明实施例二电路正常工作原边等效结构图。Figure 23 is a diagram showing the equivalent structure of the normal working side of the circuit of the second embodiment of the present invention.
具体实施方式detailed description
下面将结合附图以及具体实施例来详细说明本发明,在此本发明的示意性实施例以及说明用来解释本发明,但并不作为对本发明的限定。The invention is described in detail below with reference to the accompanying drawings and the accompanying drawings.
实施例一 Embodiment 1
如图6所示,一种电源变换器,包括支路a、支路b、第二变压器T1B、第一晶体管Q1、第二晶体管Q2以及第一变压器T1A;所述支路a的一端与电压输入端VIN电连接,另一端与所述支路b的第二电容C2串接,第二电容C2的另一端接地;所述支路a包括并联的第三电阻R3和第五电容C5;所述支路a的另一端还与所述第二变压器T1B的中心抽头电连接,所述第二变压器T1B的中心抽头由第一线圈Nb1、第二线圈Nb2的连接端构成,所述第一 线圈Nb1、第二线圈Nb2各自的另一端分别与所述第一晶体管Q1、第二晶体管Q2的基极电连接,所述第一晶体管Q1和第二晶体管Q2的发射极均接地GND;所述第一变压器T1A的原边中心抽头与电压输入端电连接,所述第一变压器T1A的两端分别与第一晶体管Q1和第二晶体管Q2的集电极电连接,且第一晶体管Q1和第二晶体管Q2的集电极之间还电连接有第四电容C4。As shown in FIG. 6, a power converter includes a branch a, a branch b, a second transformer T1B, a first transistor Q1, a second transistor Q2, and a first transformer T1A; one end of the branch a and a voltage The input terminal VIN is electrically connected, the other end is connected in series with the second capacitor C2 of the branch b, and the other end of the second capacitor C2 is grounded; the branch a includes a third resistor R3 and a fifth capacitor C5 connected in parallel; The other end of the branch circuit a is also electrically connected to the center tap of the second transformer T1B, and the center tap of the second transformer T1B is composed of the connection ends of the first coil Nb1 and the second coil Nb2, the first The other ends of the coil Nb1 and the second coil Nb2 are electrically connected to the bases of the first transistor Q1 and the second transistor Q2, respectively, and the emitters of the first transistor Q1 and the second transistor Q2 are grounded to GND; The primary side center tap of the first transformer T1A is electrically connected to the voltage input terminal, and the two ends of the first transformer T1A are electrically connected to the collectors of the first transistor Q1 and the second transistor Q2, respectively, and the first transistor Q1 and the second transistor A fourth capacitor C4 is also electrically connected between the collectors of the transistors Q2.
在电路上电导通和稳态工作时,由于变压器漏感的存在,第一晶体管Q1和第二晶体管Q2在导通或截止时产生高频尖峰电压,第四电容C4的作用是能够有效抑制该高频尖峰电压。When the circuit is electrically conductive and steady-state, due to the leakage inductance of the transformer, the first transistor Q1 and the second transistor Q2 generate a high-frequency spike voltage when turned on or off, and the fourth capacitor C4 functions to effectively suppress the High frequency spike voltage.
该电源变换器还包括连接于电压输入端VIN与所述支路a之间的支路a1,所述支路a1包括第一电阻R1。第一电阻R1、第三电阻R3、第五电容C5和所述支路b的第二电容C2组合在一起能实现加速启动晶体管、提升带容性负载启动能力和低温启动能力。The power converter further includes a branch a1 connected between the voltage input terminal VIN and the branch a, the branch a1 including a first resistor R1. The combination of the first resistor R1, the third resistor R3, the fifth capacitor C5 and the second capacitor C2 of the branch b enables acceleration of the startup transistor, lifting of the capacitive load starting capability and low temperature starting capability.
所述电压输入端VIN与地GND之间还电连接有滤波电容C1。C1用于对输入电压滤波,减小输入电压波动对电路的影响。A filter capacitor C1 is further electrically connected between the voltage input terminal VIN and the ground GND. C1 is used to filter the input voltage to reduce the effect of input voltage fluctuations on the circuit.
当接通电源时,第一晶体管Q1和第二晶体管Q2通过支路a1、a和b的第一电阻R1、第三电阻R3、第五电容C5、第二电容C2、第一线圈Nb1和第二线圈Nb2,均获得正向偏置而趋于导通的电流,但是由于电路的结构和对称器件的不平衡特性,因此必定会有其中一个晶体管优先导通,另一个晶体管则会截止。假设第一晶体管Q1先导通,则连接到第一晶体管Q1的原边线圈Np1上的感应电压为下正上负,第一线圈Nb1感应电压为上正下负,如图13所示,使第一晶体管Q1基极获得正反馈能量,第一晶体管Q1迅速进入饱和导通;而第二晶体管Q2连接到基极的第二线圈Nb2感应电压为上正下负,第二晶体管Q2的基极电流迅速减小,从而第二晶体管Q2截止。此时,变压器副边线圈Ns2经二极管D2整流后输出电流至负载R2。When the power is turned on, the first transistor Q1 and the second transistor Q2 pass through the first resistor R1, the third resistor R3, the fifth capacitor C5, the second capacitor C2, the first coil Nb1, and the first of the branches a1, a, and b. The two coils Nb2 are both forward biased and tend to conduct current, but due to the structure of the circuit and the unbalanced characteristics of the symmetrical devices, one of the transistors must be turned on preferentially and the other transistor turned off. Assuming that the first transistor Q1 is turned on first, the induced voltage connected to the primary winding Np1 of the first transistor Q1 is positive and negative, and the induced voltage of the first winding Nb1 is positive and negative, as shown in FIG. The base of one transistor Q1 obtains positive feedback energy, the first transistor Q1 quickly enters saturation conduction; and the second transistor Q2 is connected to the base second coil Nb2, the induced voltage is positive and negative, and the base current of the second transistor Q2 The voltage is rapidly reduced so that the second transistor Q2 is turned off. At this time, the transformer secondary winding Ns2 is rectified by the diode D2 and outputs a current to the load R2.
串联的支路a1、a和b,能解决由图1、图2和图4电路引起的不足问题。第一电阻R1的阻值为100Ω,第三电阻R3的阻值为8.2kΩ,第五电容C5的容值为0.047μF,第二电容C2的容值为0.1μF。The series branches a1, a and b can solve the deficiencies caused by the circuits of Figs. 1, 2 and 4. The resistance of the first resistor R1 is 100Ω, the resistance of the third resistor R3 is 8.2kΩ, the capacitance of the fifth capacitor C5 is 0.047μF, and the capacitance of the second capacitor C2 is 0.1μF.
图11是本发明专利实施电路瞬间上电启动波形,从图中可以看到启动时晶体管的集电极瞬态电流为1.76A,比电路图1的晶体管集电极瞬态电流要小 1.96A,与图5电路启动瞬态电流相差不大;图12是本发明专利实施电路正常工作时晶体管基极与集电极电压波形,从图中可以看到正常工作时,比图4电路的晶体管基极电压波形小7.06V,比图4电路的集电极电压波形小49.6V。11 is an instantaneous power-on startup waveform of the implementation circuit of the present invention. It can be seen from the figure that the collector transient current of the transistor at startup is 1.76A, which is smaller than the transistor collector transient current of the circuit diagram of FIG. 1.96A, which is similar to the startup current of the circuit of FIG. 5; FIG. 12 is a waveform diagram of the base voltage and the collector voltage of the transistor in the normal operation of the implementation circuit of the present invention, which can be seen from the figure in the normal operation, compared with the circuit of FIG. The transistor base voltage waveform is 7.06V, which is 49.6V smaller than the collector voltage waveform of the circuit of Figure 4.
当第一晶体管Q1持续导通,原边绕组Np1产生励磁电流,在该电流的作用下磁芯内的磁感应强度随时间线性增加。在磁芯趋于饱和时,原边绕组Np1的电感量迅速减小,第一晶体管Q1的集电极电流迅速上升,第一线圈Nb1磁通量变化率减小,即dφ/dt减小,导致第一线圈Nb1电压下降。但由于晶体管的存储时间的存在,第一晶体管Q1基极电流下降到零甚至出现反向电流时,第一晶体管Q1不立即截止,而保持导通状态。此时第一晶体管Q1集电极电流迅速上升形成尖峰电流。一定存储时间之后第一晶体管Q1脱离饱和,集电极电流开始下降,瞬间磁芯磁通不再增大(如图14的最大磁通密度±Bm点处),即dφ/dt=0,然后第一晶体管Q1的集电极电流开始下降,各线圈将产生反方向的感应电压。第一线圈Nb1感应电压变成上负下正,第二线圈Nb2感应电压变成上负下正,Np2上感应电压上正下负,第二晶体管Q2导通,第一晶体管Q1截止,电路实现自激振荡。When the first transistor Q1 is continuously turned on, the primary winding Np1 generates an exciting current, and the magnetic induction intensity in the magnetic core linearly increases with time under the action of the current. When the magnetic core tends to be saturated, the inductance of the primary winding Np1 rapidly decreases, the collector current of the first transistor Q1 rises rapidly, and the rate of change of the magnetic flux of the first coil Nb1 decreases, that is, dφ/dt decreases, resulting in the first The voltage of the coil Nb1 drops. However, due to the storage time of the transistor, when the base current of the first transistor Q1 drops to zero or even reverse current occurs, the first transistor Q1 does not immediately turn off, but remains in an on state. At this time, the collector current of the first transistor Q1 rises rapidly to form a peak current. After a certain storage time, the first transistor Q1 is out of saturation, the collector current begins to decrease, and the instantaneous core flux does not increase any more (as shown in FIG. 14 at the maximum magnetic flux density ± Bm point), that is, dφ/dt=0, then The collector current of one transistor Q1 begins to drop, and each coil will generate an induced voltage in the opposite direction. The induced voltage of the first coil Nb1 becomes upper and lower positive, the induced voltage of the second coil Nb2 becomes upper and lower positive, the induced voltage on Np2 is positive and negative, the second transistor Q2 is turned on, the first transistor Q1 is turned off, and the circuit is realized. Self-oscillation.
下面介绍第三电阻R3和第五电容C5在电路启动时的工作特性。The operation characteristics of the third resistor R3 and the fifth capacitor C5 at the time of circuit startup will be described below.
如图6所示的第一晶体管Q1和第二晶体管Q2的偏置电路第一电阻R1、第二电容C2之间串接并联的第三电阻R3、第五电容C5。在上电时给第五电容C5充电,相当于支路a的第三电阻R3、第五电容C5短路状态,如图15所示,第一电阻R1连接在支路a1与支路a之间,导致支路a1、a在上电的短时间内有足够大的电流Ia1流过,给第一晶体管Q1、第二晶体管Q2的提供基极电流,加速第一晶体管Q1、第二晶体管Q2启动,特别在低温时,也会有良好的启动能力。As shown in FIG. 6, the first resistor Q1 and the second transistor Q2 have a third resistor R3 and a fifth capacitor C5 connected in parallel between the first resistor R1 and the second capacitor C2. The fifth capacitor C5 is charged at the time of power-on, which is equivalent to the short-circuit state of the third resistor R3 and the fifth capacitor C5 of the branch a. As shown in FIG. 15, the first resistor R1 is connected between the branch a1 and the branch a. , causing the branches a1, a to have a sufficiently large current Ia1 flowing in a short time after power-on, providing a base current to the first transistor Q1 and the second transistor Q2, accelerating the activation of the first transistor Q1 and the second transistor Q2. Especially at low temperatures, it also has good starting ability.
下面介绍第三电阻R3和第五电容C5在电路正常工作时的特性。The characteristics of the third resistor R3 and the fifth capacitor C5 in the normal operation of the circuit will be described below.
图6电路正常工作时,第五电容C5不再充电,相当于开路,如图16所示,则第一电阻R1与第三电阻R3串联在支路a1与支路a之间,流向第一晶体管Q1、第二晶体管Q2的偏置电流Ia2比图15支路a1、a的电流Ia1要小得多,给第一晶体管Q1、第二晶体管Q2基极提供的驱动电流就小,降低了第一晶体管Q1、第二晶体管Q2的饱和深度和驱动功耗,在电路翻转时,减 小了晶体管退饱和时的存储时间,从而提高变换器的转换效率,适应高温环境的工作条件。When the circuit of FIG. 6 works normally, the fifth capacitor C5 is no longer charged, which is equivalent to an open circuit. As shown in FIG. 16, the first resistor R1 and the third resistor R3 are connected in series between the branch a1 and the branch a, and flow to the first. The bias current Ia2 of the transistor Q1 and the second transistor Q2 is much smaller than the current Ia1 of the branches a1 and a of FIG. 15, and the driving current supplied to the bases of the first transistor Q1 and the second transistor Q2 is small, which reduces the number of The saturation depth and driving power consumption of a transistor Q1 and a second transistor Q2 are reduced when the circuit is flipped The storage time when the transistor is desaturated is reduced, thereby improving the conversion efficiency of the converter and adapting to the working conditions of the high temperature environment.
图6电路输出端DC out-1短路时,图6电路进入高频自激振荡工作状态,由于第一电阻R1与第三电阻R3串联在支路a1、a,提供给第一晶体管Q1、第二晶体管Q2的偏置电流小,实现短路保护功能,短路工作原边等效如图16所示。When the circuit output terminal DC out-1 is short-circuited, the circuit of FIG. 6 enters a high-frequency self-oscillation state, and the first resistor R1 and the third resistor R3 are connected in series to the branches a1 and a, and are supplied to the first transistor Q1. The bias current of the second transistor Q2 is small, and the short-circuit protection function is realized, and the primary side of the short-circuit operation is equivalent as shown in FIG. 16.
本发明实施例提供的电路图6与公开专利图5实施电路最为相似,差别在于图6电路用第二电容C2替代了图5的二极管D3和电阻R4,图6电路的第二电容C2一端连接到输入端的地,另一端与线圈T1B抽头连接,作用是吸收由变压器漏感和集电极饱和电流引起的尖峰电压(该尖峰电压通过变压器耦合到晶体管基极,在晶体管基极线圈抽头对地第二电容C2吸收),提升电路转换效率,提高电路可靠性。The circuit shown in the embodiment of the present invention is the most similar to the circuit shown in FIG. 5. The difference is that the circuit of FIG. 6 replaces the diode D3 and the resistor R4 of FIG. 5 with the second capacitor C2, and the second capacitor C2 of the circuit of FIG. 6 is connected to one end. The ground of the input end, the other end is connected to the tap of the coil T1B, the function is to absorb the peak voltage caused by the leakage inductance of the transformer and the saturation current of the collector (the peak voltage is coupled to the base of the transistor through the transformer, and the tap of the base of the transistor is grounded to the ground. Capacitor C2 absorption), improve circuit conversion efficiency and improve circuit reliability.
图2是现有的自激推挽变换器实际电路图,图6是本发明实施例提供的电路图;把图2、图6都做成直流输入12V、直流输出5V、输出电流200mA的DC-DC转换器,即输出功率为1W;变压器采用同材质、同型号磁芯,输入与输出线圈匝数一样,都采用同工艺制作变压器。变压器耦合到输出端,都采用图17公知的全波整流电路,由二极管D1、D2,假负载电阻R2和输出滤波电容C3构成。2 is a circuit diagram of a conventional self-excited push-pull converter, and FIG. 6 is a circuit diagram provided by an embodiment of the present invention; both FIG. 2 and FIG. 6 are DC-DC with a DC input of 12V, a DC output of 5V, and an output current of 200 mA. The converter, that is, the output power is 1W; the transformer adopts the same material, the same type of magnetic core, and the input and output coils have the same number of turns, and the same process is used to make the transformer. The transformer is coupled to the output terminal, and the full-wave rectification circuit known in FIG. 17 is used, which is composed of diodes D1 and D2, a dummy load resistor R2 and an output filter capacitor C3.
电路参数的设计要求必须满足如下:1、能使电路在同等低温条件下实现热插拔启动;2、能满足同等容性负载热插拔启动。The design requirements of the circuit parameters must meet the following requirements: 1. The circuit can be hot-swappable under the same low temperature conditions; 2. It can meet the same capacitive load hot-swap startup.
图2、图6输入滤波电容C1、第一晶体管Q1、第二晶体管Q2、二极管D1、D2、电容C3、第四电容C4、电阻R2、第一变压器T1A、T1B采用相同参数,实施对比例子中,需要调整图2、图6各自的第一电阻R1、第二电容C2满足参数设计条件;本发明电路器件第三电阻R3、第五电容C5参数需要满足设计要求。2, FIG. 6 input filter capacitor C1, first transistor Q1, second transistor Q2, diode D1, D2, capacitor C3, fourth capacitor C4, resistor R2, first transformer T1A, T1B adopt the same parameters, in the comparative example The first resistor R1 and the second capacitor C2 of FIG. 2 and FIG. 6 need to be adjusted to meet the parameter design conditions; the third resistor R3 and the fifth capacitor C5 of the circuit device of the present invention need to meet the design requirements.
表1的数据由图6电路测试所得,第一电阻R1为10Ω,第二电容C2为680pF,第四电容C4为120pF,第三电阻R3为8.9KΩ、第五电容C5为1000pF、第一晶体管Q1、第二晶体管Q2的放大倍数约为200,其集电极最大工作电流1A,最大Vce电压为60V;二极管D1、D2为肖特基整流管,其中变压器T1 参数原边Np1、Np2与副边Ns1、Ns2的匝数比为:35:16,反馈Nb1、Nb2的匝数为2,变压器磁芯采用高磁导率铁氧体环形磁芯。The data in Table 1 is obtained by the circuit test of Figure 6. The first resistor R1 is 10Ω, the second capacitor C2 is 680pF, the fourth capacitor C4 is 120pF, the third resistor R3 is 8.9KΩ, and the fifth capacitor C5 is 1000pF. The first transistor Q1, the second transistor Q2 has a magnification of about 200, the collector maximum operating current is 1A, and the maximum Vce voltage is 60V; the diodes D1 and D2 are Schottky rectifier tubes, wherein the transformer T1 The turns ratio of the primary side Np1, Np2 and the secondary side Ns1, Ns2 are: 35:16, the number of turns of the feedback Nb1, Nb2 is 2, and the transformer core uses a high permeability ferrite toroidal core.
表1本发明技术方案测试记录Table 1 Test record of the technical solution of the present invention
输入电压(V)Input voltage (V) 输入电流(mA)Input current (mA) 输出电压(V)Output voltage (V) 输出电流(mA)Output current (mA) 工作频率(kHz)Working frequency (kHz) 效率(%)effectiveness(%)
1212 8.18.1 5.315.31 空载No load 78.478.4 no
1212 5.205.20 5.25.2 2020 77.577.5 50.6850.68
1212 26.2026.20 5.155.15 4040 77.477.4 65.5265.52
1212 35.2035.20 5.115.11 6060 77.177.1 72.5972.59
1212 44.5044.50 5.085.08 8080 77.077.0 76.1076.10
1212 53.6053.60 5.055.05 100100 77.277.2 78.5178.51
1212 62.6062.60 5.015.01 120120 77.177.1 80.0380.03
1212 71.8071.80 4.984.98 140140 77.377.3 80.9280.92
1212 80.7080.70 4.954.95 160160 77.277.2 81.7881.78
1212 89.9089.90 4.924.92 180180 77.477.4 82.0982.09
1212 99.1099.10 4.884.88 200200 77.577.5 82.0782.07
为了说明本发明的有益效果,对比现有技术的自激推挽变换器,满足电路设计参数条件下,采用图2的电路原理图,第一电阻R1为3.9KΩ、第二电容C2为0.1μF,第四电容C4为120pF,变压器设计与制作工艺一致,在常温测试下得出表2的实际性能参数。In order to illustrate the beneficial effects of the present invention, comparing the prior art self-excited push-pull converter, the circuit schematic of FIG. 2 is adopted under the condition that the circuit design parameters are satisfied, the first resistor R1 is 3.9KΩ, and the second capacitor C2 is 0.1μF. The fourth capacitor C4 is 120pF. The transformer design is consistent with the manufacturing process. The actual performance parameters of Table 2 are obtained under normal temperature test.
表2现有技术方案测试记录Table 2 test record of prior art scheme
输入电压(V)Input voltage (V) 输入电流(mA)Input current (mA) 输出电压(V)Output voltage (V) 输出电流(mA)Output current (mA) 工作频率(kHz)Working frequency (kHz) 效率(%)effectiveness(%)
1212 11.211.2 5.315.31 空载No load 74.974.9 no
1212 5.205.20 5.25.2 2020 74.774.7 43.3343.33
1212 29.1029.10 5.155.15 4040 74.774.7 58.9958.99
1212 38.3038.30 5.115.11 6060 74.674.6 66.7166.71
1212 47.6047.60 5.075.07 8080 74.974.9 71.0171.01
1212 56.8056.80 5.045.04 100100 74.574.5 73.9473.94
1212 65.8065.80 5.005.00 120120 74.874.8 75.9975.99
1212 74.9074.90 4.974.97 140140 74.674.6 77.4177.41
1212 83.9083.90 4.944.94 160160 74.674.6 78.5178.51
1212 93.1093.10 4.94.9 180180 74.574.5 78.9578.95
1212 102.30102.30 4.874.87 200200 74.674.6 79.3479.34
可见,在满载输出效率,本发明提供的电路比现有方案效率提升了2.63%,在全负载范围内,本发明提供的电路的效率都比现有方案电路效率高,如图18所示。It can be seen that, at full load output efficiency, the circuit provided by the present invention has an efficiency improvement of 2.63% over the prior art. In the full load range, the circuit provided by the present invention is more efficient than the prior art circuit, as shown in FIG.
在空载输出时,本发明提供的电路的空载输入电流比现有方案空载输入电 流小3.1mA,即本发明的空载功耗较低。At no-load output, the no-load input current of the circuit provided by the present invention is lower than that of the existing scheme. The current is 3.1 mA, which means that the no-load power consumption of the present invention is low.
表3是为了体现本发明方案具有短路保护功能,做了如下条件测试:高温+105℃、输出短路、持续时间1小时,输入电压都为12V。本发明方案电路能很好的实现输出短路保护功能特性。Table 3 shows the short-circuit protection function in order to embody the solution of the present invention. The following conditions were tested: high temperature +105 ° C, output short circuit, duration 1 hour, and input voltage were 12V. The circuit of the invention can well realize the output short circuit protection function.
表3短路保护测试性能记录Table 3 short circuit protection test performance record
Figure PCTCN2017094875-appb-000001
Figure PCTCN2017094875-appb-000001
表4是为了体现本发明方案具有快速启动第一晶体管Q1、第二晶体管Q2的优势,做了如下条件测试:常温+25℃、满功率1W输出,输入电压都为12V,用示波器检测输出端。本发明提供的电路具有很强的驱动能力,能快速启动第一晶体管Q1、第二晶体管Q2。图19是本发明电路启动波形,图20是现有电路启动波形。Table 4 is to demonstrate the advantages of the first transistor Q1 and the second transistor Q2 in order to embody the present invention. The following conditions are tested: normal temperature +25 ° C, full power 1 W output, input voltage is 12 V, and the output is detected by an oscilloscope. . The circuit provided by the invention has a strong driving capability and can quickly activate the first transistor Q1 and the second transistor Q2. Figure 19 is a circuit startup waveform of the present invention, and Figure 20 is a conventional circuit startup waveform.
表4启动测试性能记录Table 4 starts test performance record
Figure PCTCN2017094875-appb-000002
Figure PCTCN2017094875-appb-000002
实施例二 Embodiment 2
如图21,与实施例一电路图6所不同的是:实施例二电路无实施例一电路所述连接于电源输入端与所述支路a之间的支路a1,所述支路a1包括第一电阻R1;电路实现自激振荡的原理、电路短路保护功能原理与实施例一基本相同。21, different from the circuit of FIG. 6 of the first embodiment, the circuit of the second embodiment is connected to the branch a1 between the power input terminal and the branch a, and the branch a1 includes The first resistor R1; the principle of self-oscillation and the principle of circuit short-circuit protection of the circuit are basically the same as those of the first embodiment.
在第三电阻R3、第五电容C5另一端串接对地第二电容C2,能解决由图1、图2、图4电路引起的不足问题。在电路启动时,给第一晶体管Q1、第二晶体管Q2的基极提供大电流;当电路稳态工作时,给第一晶体管Q1、第二晶体管Q2的基极提供小电流;The second capacitor C2 is connected in series to the other end of the third resistor R3 and the fifth capacitor C5, so that the problem caused by the circuits of FIG. 1, FIG. 2, and FIG. 4 can be solved. When the circuit is started, a large current is supplied to the bases of the first transistor Q1 and the second transistor Q2; when the circuit is in steady state operation, a small current is supplied to the bases of the first transistor Q1 and the second transistor Q2;
第三电阻R3、第五电容C5在电路启动时的工作特性:如图21所示的第一晶体管Q1、第二晶体管Q2的偏置电路第二电容C2之间串接并联的第三电阻R3、第五电容C5。在上电时给第五电容C5充电,相当于支路a的第三电阻R3、第五电容C5短路状态,如图22所示;输入端电压直接给第二电容C2 充电,通常第二电容C2取容值为0.03uF至1uF之间,可知:在上电的短时间内有足够大的电流Ia3流过,给第一晶体管Q1、第二晶体管Q2的提供基极电流,加速第一晶体管Q1、第二晶体管Q2启动,特别在低温时,也会有良好的启动能力;The operating characteristics of the third resistor R3 and the fifth capacitor C5 at the start of the circuit: a third resistor R3 connected in parallel between the first transistor Q1 and the second capacitor C2 of the second transistor Q2 as shown in FIG. The fifth capacitor C5. The fifth capacitor C5 is charged at the time of power-on, which is equivalent to the short-circuit state of the third resistor R3 and the fifth capacitor C5 of the branch a, as shown in FIG. 22; the input terminal voltage is directly applied to the second capacitor C2. Charging, usually the second capacitor C2 takes a value between 0.03uF and 1uF. It can be seen that there is a large enough current Ia3 flowing in the short time of power-on, providing the base of the first transistor Q1 and the second transistor Q2. The current accelerates the activation of the first transistor Q1 and the second transistor Q2, and particularly has a good starting capability at a low temperature;
第三电阻R3、第五电容C5在电路正常工作时的特性:图21电路正常工作时,第五电容C5不再充电,相当于开路,如图23所示,则第三电阻R3串联在电压输入正端与支路b之间,流向第一晶体管Q1、第二晶体管Q2的偏置电流Ia4比图22支路a的电流Ia3要小得多,给第一晶体管Q1、第二晶体管Q2基极提供的驱动电流就小,降低了第一晶体管Q1、第二晶体管Q2的饱和深度和驱动功耗,在电路翻转时,减小了晶体管退饱和时的存储时间,从而提高变换器的转换效率,适应高温环境的工作条件。 The characteristics of the third resistor R3 and the fifth capacitor C5 during normal operation of the circuit: when the circuit of Fig. 21 works normally, the fifth capacitor C5 is no longer charged, which is equivalent to an open circuit, as shown in Fig. 23, the third resistor R3 is connected in series with the voltage. Between the positive terminal and the branch b, the bias current Ia4 flowing to the first transistor Q1 and the second transistor Q2 is much smaller than the current Ia3 of the branch a of FIG. 22, and is given to the first transistor Q1 and the second transistor Q2. The driving current provided by the pole is small, which reduces the saturation depth and driving power consumption of the first transistor Q1 and the second transistor Q2, and reduces the storage time when the transistor is desaturated when the circuit is turned over, thereby improving the conversion efficiency of the converter. , to adapt to the working conditions of high temperature environment.

Claims (7)

  1. 一种电源变换器,其特征在于,包括:支路a、支路b、第一晶体管(Q1)、第二晶体管(Q2)、第一变压器(T1A)以及第二变压器(T1B)、;A power converter, comprising: a branch a, a branch b, a first transistor (Q1), a second transistor (Q2), a first transformer (T1A), and a second transformer (T1B);
    所述支路a的一端与电压输入端电连接,另一端与所述支路b的第二电容(C2)串接,所述第二电容(C2)的另一端接地;One end of the branch a is electrically connected to the voltage input end, the other end is connected in series with the second capacitor (C2) of the branch b, and the other end of the second capacitor (C2) is grounded;
    所述支路a包括并联的第三电阻(R3)和第五电容(C5);The branch a includes a third resistor (R3) and a fifth capacitor (C5) connected in parallel;
    所述支路a的另一端还与所述第二变压器(T1B)的中心抽头电连接,所述第二变压器(T1B)的中心抽头由第一线圈(Nb1)、第二线圈(Nb2)的连接端构成;所述第一线圈(Nb1)和第二线圈(Nb2)各自的另一端分别与所述第一晶体管(Q1)、第二晶体管(Q2)的基极电连接;所述第一晶体管(Q1)和第二晶体管(Q2)的发射极均接地;所述第一变压器(T1A)的原边中心抽头与所述电压输入端电连接,所述第一变压器(T1A)的原边两端分别与第一晶体管(Q1)和第二晶体管(Q2)的集电极电连接。The other end of the branch a is also electrically connected to a center tap of the second transformer (T1B), and the center tap of the second transformer (T1B) is composed of a first coil (Nb1) and a second coil (Nb2) a connecting end; the other ends of the first coil (Nb1) and the second coil (Nb2) are electrically connected to the bases of the first transistor (Q1) and the second transistor (Q2), respectively; The emitters of the transistor (Q1) and the second transistor (Q2) are both grounded; the primary center tap of the first transformer (T1A) is electrically connected to the voltage input terminal, and the primary side of the first transformer (T1A) Both ends are electrically connected to the collectors of the first transistor (Q1) and the second transistor (Q2), respectively.
  2. 如权利要求1所述的电源变换器,其特征在于,还包括第四电容(C4);The power converter of claim 1 further comprising a fourth capacitor (C4);
    所述第四电容(C4)的两端分别连接所述第一晶体管(Q1)和第二晶体管(Q2)的集电极。Both ends of the fourth capacitor (C4) are respectively connected to the collectors of the first transistor (Q1) and the second transistor (Q2).
  3. 如权利要求1所述的电源变换器,其特征在于,还包括支路a1;The power converter of claim 1 further comprising a branch a1;
    所述支路a1连接于所述电压输入端与所述支路a之间,所述支路a1包括第一电阻(R1)。The branch a1 is connected between the voltage input terminal and the branch a, and the branch a1 includes a first resistor (R1).
  4. 根据权利要求1所述的电源变换器,其特征在于,还包括:滤波电容;The power converter of claim 1 further comprising: a filter capacitor;
    所述滤波电容的两端分别连接所述电压输入端和地。Both ends of the filter capacitor are respectively connected to the voltage input terminal and the ground.
  5. 根据权利要求1所述的电源变换器,其特征在于,当所述电源变换器启动时,输入电压给所述第五电容充电;The power converter of claim 1 wherein an input voltage charges said fifth capacitor when said power converter is activated;
    当所述电源变换器正常工作时,所述输入电压停止为所述第五电容充电。The input voltage stops charging the fifth capacitor when the power converter is operating normally.
  6. 根据权利要求1-5任一项所述的电源变换器,其特征在于,该电源变换器为自激推挽振荡变换器。A power converter according to any one of claims 1 to 5, wherein the power converter is a self-excited push-pull oscillation converter.
  7. 根据权利要求1-5任一项所述的电源变换器,其特征在于,所述第二 电容的容值范围为0.03uF至1uF。 A power converter according to any one of claims 1 to 5, wherein said second Capacitance values range from 0.03uF to 1uF.
PCT/CN2017/094875 2016-12-30 2017-07-28 Power supply converter WO2018120828A1 (en)

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CN115955102A (en) * 2023-03-09 2023-04-11 迈思普电子股份有限公司 Multifunctional circuit compatible with quick start and improving low-temperature start
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