WO2018119973A1 - Hydrochloric acid pickling inhibitor and preparation method therefor - Google Patents

Hydrochloric acid pickling inhibitor and preparation method therefor Download PDF

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WO2018119973A1
WO2018119973A1 PCT/CN2016/113342 CN2016113342W WO2018119973A1 WO 2018119973 A1 WO2018119973 A1 WO 2018119973A1 CN 2016113342 W CN2016113342 W CN 2016113342W WO 2018119973 A1 WO2018119973 A1 WO 2018119973A1
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hydrochloric acid
acid pickling
molybdate
pickling inhibitor
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刘清华
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刘清华
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/54Compositions for in situ inhibition of corrosion in boreholes or wells

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  • the invention relates to the technical field of corrosion inhibitors, in particular to a hydrochloric acid pickling corrosion inhibitor and a preparation method thereof.
  • Acidification is a technical measure that utilizes the dissolution and dissolution of acid cement on rock cement or formation pores, plugs in cracks, restores or improves gas layer permeability, and achieves gas well stimulation.
  • acidification process of gas fields there are widespread serious corrosion problems, which bring huge economic losses to production and lead to environmental pollution and other problems.
  • the pipeline In the process of pickling, the pipeline is inevitably corroded by acid.
  • a corrosion inhibitor In order to reduce the damage of the metal material, a corrosion inhibitor is generally added.
  • inorganic salts are more toxic, and some phosphorus-containing compounds are prone to cause eutrophication of water bodies and cause damage to the environment. In the principle of environmental protection, it is extremely urgent to develop environmentally friendly corrosion inhibitors.
  • the imidazoline derivative is a heterocyclic compound obtained by dehydration of an organic amine and an organic carboxylic acid, and the nitrogen atom on the five-membered ring also has a lone pair of electrons, which can be combined with the empty 3d orbital of the iron atom on the metal, and then adsorbed on Metal surface that blocks the erosion of corrosive media.
  • Imidazoline has a certain corrosion inhibition effect, and it is environmentally friendly and inexpensive. It has been developed into an imidazoline derivative corrosion inhibitor with different groups and has high application value. Compounding the imidazoline derivative with other types of corrosion inhibitors significantly improves the corrosion inhibition performance of the corrosion inhibitor.
  • the present invention aims to solve the above problems, and provides a hydrochloric acid pickling corrosion inhibitor which is compounded with a thiourea derivative, an imidazoline derivative, an alkali metal halide, a molybdate, etc., and has a corrosion inhibiting effect on a metal.
  • a hydrochloric acid pickling corrosion inhibitor which is compounded with a thiourea derivative, an imidazoline derivative, an alkali metal halide, a molybdate, etc.
  • a hydrochloric acid pickling inhibitor consisting of the following parts by weight: 30-50 parts of thiourea derivative, 15-30 parts of alkali metal halide, 20-40 parts of imidazoline derivative, 10-15 parts of molybdic acid Salt, 40-60 parts of cosolvent and 10 to 15 parts of water.
  • the hydrochloric acid pickling inhibitor consists of the following parts by weight: 35 parts of thiourea derivative, 20 parts of alkali metal halide, 25 parts of imidazoline derivative, 10 parts of molybdate, 50 parts. Cosolvent and 15 parts water.
  • the thiourea derivative is a mixture of one or more of thiourea, diethylthiourea, phenylthiourea, and dithiourea.
  • the alkali metal halide is a mixture of one or more of sodium chloride, potassium chloride, sodium bromide, potassium bromide, sodium iodide or potassium iodide.
  • the imidazoline derivative is oleic acid amine ethyl imidazoline or oleic acid imidazoline.
  • the molybdate is a compound of sodium molybdate or sodium molybdate and sodium tripolyphosphate.
  • the mass ratio of sodium molybdate to sodium tripolyphosphate in the compound of sodium molybdate and sodium tripolyphosphate is (1.0 to 1.5):1.
  • the co-solvent is one or more of ethanol, ethylene glycol, propanol, and glycerin.
  • the compounded imidazoline type corrosion inhibitor is prepared by using a thiourea derivative as a raw material, an imidazoline derivative and a molybdate as a corrosion inhibitor, and the corrosion inhibitor has excellent corrosion inhibition performance. It can effectively reduce metal corrosion, harm to the natural environment, safe use, and improve the acidification effect of corrosion inhibitor.
  • the use of the above raw materials for corrosion inhibitor preparation is simple, the conditions are easy to control, and meet the requirements of industrial production.
  • test material was Q235a carbon steel, and the products obtained in the above Examples 1 to 5 were each dissolved in 1 M hydrochloric acid and dispersed by ultrasonic for 20 minutes. Then the Q235a carbon steel is immersed at a temperature of 15 ° C. Not in the above corrosion inhibitor, the experimental period was 24h.
  • W 0 the mass of the test piece before immersion
  • W 1 the weight of the sample after the experiment and removal of the corrosion product
  • W 2 the blank sample corrects the weight loss
  • v the corrosion rate of the sample
  • the polarization curve method can obtain the corrosion current of carbon steel.
  • the corrosion inhibition efficiency of the corrosion inhibitor is obtained according to formula (3) by corrosion current, and the corrosion inhibition effect is evaluated.
  • I 0 corr - the corrosion current density of the material in a blank corrosive medium
  • the corrosion inhibition rates obtained by the weight loss method and the potentiodynamic polarization method are not very consistent. This is because the weight loss method measures the average corrosion rate over a period of time, while the potentiodynamic polarization measures the instantaneous corrosion rate.
  • the experimental material was Q235a carbon steel.
  • the product 1 was dissolved in 1 M hydrochloric acid and dispersed by ultrasonic for 20 minutes to make the corrosion inhibitor concentration 100 mg/L.
  • the Q235a carbon steel was then immersed in the above corrosion inhibitor at a temperature of 15 ° C for a test period of 24 h.
  • the corrosion inhibition efficiencies obtained by experimental tests were as follows: weight loss experiment 90.13%, dynamic potential polarization 85.40%, showing low corrosion rate and high efficiency corrosion inhibitor.
  • the experimental material was Q235a carbon steel, and the product 2 was dissolved in 1 M hydrochloric acid, and dispersed by ultrasonic for 20 minutes, and the concentration of the inhibitor was 100 mg/L.
  • the Q235a carbon steel was then immersed in the above corrosion inhibitor at a temperature of 15 ° C for a test period of 24 h.
  • the corrosion inhibition efficiencies obtained by experimental tests were as follows: weight loss experiment 92.30%, dynamic potential polarization 83.44%, showing low corrosion rate and high efficiency corrosion inhibitor.
  • the experimental material was Q235a carbon steel, and the product 3 was dissolved in 1 M hydrochloric acid, and dispersed by ultrasonic wave for 20 minutes, and the concentration of the inhibitor was 100 mg/L.
  • the Q235a carbon steel was then immersed in the above corrosion inhibitor at a temperature of 15 ° C for a test period of 24 h.
  • the corrosion inhibition efficiencies obtained by experimental tests were as follows: weight loss experiment 90.06%, dynamic potential polarization 81.04%, showing low corrosion rate and high efficiency corrosion inhibitor.

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Abstract

Provided are a hydrochloric acid pickling inhibitor and a preparation method therefor. The hydrochloric acid pickling inhibitor is composed of the following components in parts by weight: 30 to 50 parts of a thiourea derivative, 15 to 30 parts of an alkali metal halide, 20 to 40 parts of an imidazoline derivative, 10 to 15 parts of a molybdate, 40 to 60 parts of a co-solvent, and 10 to 15 parts of water. The preparation method is as follows: adding deionized water and co-solvent to a three-necked flask; adding sequentially therein the thiourea derivative, the imidazoline derivative, and the alkali metal halide; inserting a thermometer into the reaction solution and heating same; and after the heating is stopped, adding molybdate into the flask, and stirring the mixture to uniformity and cooling to room temperature to obtain the hydrochloric acid pickling inhibitor.

Description

一种盐酸酸洗缓蚀剂及其制备方法Hydrochloric acid pickling corrosion inhibitor and preparation method thereof 技术领域Technical field
本发明涉及缓蚀剂技术领域,尤其是一种盐酸酸洗缓蚀剂及其制备方法。The invention relates to the technical field of corrosion inhibitors, in particular to a hydrochloric acid pickling corrosion inhibitor and a preparation method thereof.
背景技术Background technique
酸化是利用酸液对岩石胶结物或地层孔隙、裂缝内堵塞物的溶解和溶蚀作用,恢复或提高气层渗透性,实现气井增产的技术措施。在气田酸化过程中,普遍存在着较为严重的腐蚀问题,给生产带来了巨大的经济损失,并导致环境污染等问题。在酸洗的过程中,管道不可避免的受到酸液的腐蚀,为了降低金属材质所受到的损坏,一般采用添加缓蚀剂的方式。Acidification is a technical measure that utilizes the dissolution and dissolution of acid cement on rock cement or formation pores, plugs in cracks, restores or improves gas layer permeability, and achieves gas well stimulation. In the acidification process of gas fields, there are widespread serious corrosion problems, which bring huge economic losses to production and lead to environmental pollution and other problems. In the process of pickling, the pipeline is inevitably corroded by acid. In order to reduce the damage of the metal material, a corrosion inhibitor is generally added.
目前常用的缓蚀剂有无机盐类、有机胺类、咪唑啉类和季铵盐类,其中无机盐类毒性较大,一些含磷的化合物易引起水体的富营养化,对环境造成破坏,本着环境保护的原则,开发环境友好型缓蚀剂迫在眉睫。At present, commonly used corrosion inhibitors are inorganic salts, organic amines, imidazolines and quaternary ammonium salts. Among them, inorganic salts are more toxic, and some phosphorus-containing compounds are prone to cause eutrophication of water bodies and cause damage to the environment. In the principle of environmental protection, it is extremely urgent to develop environmentally friendly corrosion inhibitors.
近几十年来,含硫化氢、高矿化度地层水等腐蚀介质的油气田相继出现,设备在酸性环境下的腐蚀较为严重,引起人们对防腐工作的重视。咪唑啉衍生物是有机胺和有机羧酸脱水而得的杂环类化合物,其五元环上的氮原子还有孤对电子,能够和金属上铁原子的空3d轨道进行配合,进而吸附在金属表面,阻隔腐蚀介质的侵蚀。咪唑啉具有一定的缓蚀效果,加之它环保、廉价,将其开发成带有不同基团的咪唑啉衍生物缓蚀剂具有较高的应用价值。将咪唑啉衍生物与其他类型缓蚀剂进行复配将显著提高缓蚀剂的缓蚀性能。In recent decades, oil and gas fields containing corrosive media such as hydrogen sulfide and high salinity formation water have appeared one after another. The corrosion of equipment under acidic environment is serious, which has caused people to pay attention to anti-corrosion work. The imidazoline derivative is a heterocyclic compound obtained by dehydration of an organic amine and an organic carboxylic acid, and the nitrogen atom on the five-membered ring also has a lone pair of electrons, which can be combined with the empty 3d orbital of the iron atom on the metal, and then adsorbed on Metal surface that blocks the erosion of corrosive media. Imidazoline has a certain corrosion inhibition effect, and it is environmentally friendly and inexpensive. It has been developed into an imidazoline derivative corrosion inhibitor with different groups and has high application value. Compounding the imidazoline derivative with other types of corrosion inhibitors significantly improves the corrosion inhibition performance of the corrosion inhibitor.
发明内容 Summary of the invention
本发明旨在解决上述问题,提供了一种盐酸酸洗缓蚀剂,其采用硫脲衍生物、咪唑啉衍生物、碱金属卤化物、钼酸盐等进行复配,对金属的缓蚀效果良好,方法简单,条件易控制,符合产业化生产的要求,其采用的技术方案如下:The present invention aims to solve the above problems, and provides a hydrochloric acid pickling corrosion inhibitor which is compounded with a thiourea derivative, an imidazoline derivative, an alkali metal halide, a molybdate, etc., and has a corrosion inhibiting effect on a metal. Good, simple method, easy to control conditions, in line with the requirements of industrial production, the technical solutions adopted are as follows:
一种盐酸酸洗缓蚀剂,由以下重量份组分组成:30~50份硫脲衍生物,15~30份碱金属卤化物,20~40份咪唑啉衍生物,10~15份钼酸盐,40~60份助溶剂和10~15份水。A hydrochloric acid pickling inhibitor consisting of the following parts by weight: 30-50 parts of thiourea derivative, 15-30 parts of alkali metal halide, 20-40 parts of imidazoline derivative, 10-15 parts of molybdic acid Salt, 40-60 parts of cosolvent and 10 to 15 parts of water.
在上述方案的基础上,盐酸酸洗缓蚀剂由以下重量份组分组成:35份硫脲衍生物,20份碱金属卤化物,25份咪唑啉衍生物,10份钼酸盐,50份助溶剂和15份水。On the basis of the above scheme, the hydrochloric acid pickling inhibitor consists of the following parts by weight: 35 parts of thiourea derivative, 20 parts of alkali metal halide, 25 parts of imidazoline derivative, 10 parts of molybdate, 50 parts. Cosolvent and 15 parts water.
在上述方案的基础上,其特征在于,所述硫脲衍生物为硫脲、二乙基硫脲、苯基硫脲、双硫脲的一种或几种的混合物。Based on the above aspect, the thiourea derivative is a mixture of one or more of thiourea, diethylthiourea, phenylthiourea, and dithiourea.
在上述方案的基础上,其特征在于,所述碱金属卤化物为氯化钠、氯化钾、溴化钠、溴化钾、碘化钠、碘化钾的一种或几种的混合物。Based on the above scheme, the alkali metal halide is a mixture of one or more of sodium chloride, potassium chloride, sodium bromide, potassium bromide, sodium iodide or potassium iodide.
在上述方案的基础上,所述咪唑啉衍生物为油酸基胺乙基咪唑啉或油酸基咪唑啉。Based on the above scheme, the imidazoline derivative is oleic acid amine ethyl imidazoline or oleic acid imidazoline.
在上述方案的基础上,所述钼酸盐为钼酸钠或钼酸钠与三聚磷酸钠的复配物。Based on the above scheme, the molybdate is a compound of sodium molybdate or sodium molybdate and sodium tripolyphosphate.
在上述方案的基础上,所述的钼酸钠与三聚磷酸钠的复配物中钼酸钠与三聚磷酸钠的质量比为(1.0~1.5):1。Based on the above scheme, the mass ratio of sodium molybdate to sodium tripolyphosphate in the compound of sodium molybdate and sodium tripolyphosphate is (1.0 to 1.5):1.
在上述方案的基础上,所述助溶剂为乙醇、乙二醇、丙醇、丙三醇中的一种或几种。Based on the above scheme, the co-solvent is one or more of ethanol, ethylene glycol, propanol, and glycerin.
盐酸酸洗缓蚀剂的制备方法,包括以下步骤:将去离子水和助溶剂加入到三 口烧瓶中,然后依次加入硫脲衍生物、咪唑啉衍生物、碱金属卤化物,向反应液中插入温度计并加热,停止加热后,向烧瓶中加入钼酸盐,搅拌均匀并冷却至室温,得到盐酸酸洗缓蚀剂。The preparation method of the hydrochloric acid pickling corrosion inhibitor comprises the following steps: adding deionized water and a co-solvent to the three In the mouth flask, a thiourea derivative, an imidazoline derivative, and an alkali metal halide are sequentially added, and a thermometer is inserted into the reaction solution and heated. After the heating is stopped, the molybdate is added to the flask, stirred uniformly, and cooled to room temperature. A hydrochloric acid pickling inhibitor is obtained.
在上述方案的基础上,所述加热温度为40~50℃,加热时间为0.5~1h。Based on the above scheme, the heating temperature is 40 to 50 ° C, and the heating time is 0.5 to 1 h.
本发明的有益效果是:The beneficial effects of the invention are:
与现有技术相比,该复配咪唑啉型缓蚀剂以硫脲衍生物为原料,配以咪唑啉衍生物、钼酸盐进行缓蚀剂制备,得到的缓蚀剂缓蚀性能优良,能够有效减少金属腐蚀、对自然环境无伤害、使用安全,同时提高了缓蚀剂的酸化效果;此外采用上述原料进行缓蚀剂制备,方法简单,条件易控制,符合产业化生产的需求。Compared with the prior art, the compounded imidazoline type corrosion inhibitor is prepared by using a thiourea derivative as a raw material, an imidazoline derivative and a molybdate as a corrosion inhibitor, and the corrosion inhibitor has excellent corrosion inhibition performance. It can effectively reduce metal corrosion, harm to the natural environment, safe use, and improve the acidification effect of corrosion inhibitor. In addition, the use of the above raw materials for corrosion inhibitor preparation is simple, the conditions are easy to control, and meet the requirements of industrial production.
具体实施方式detailed description
下面实施例对本发明作进一步说明:The following examples further illustrate the invention:
以下部分是具体实施方式对本发明做进一步说明,但以下实施方式仅仅是对本发明的进一步解释,不代表本发明保护范围仅限于此,凡是以本发明的思路所做的等效替换,均在本发明的保护范围,仅用于解释本发明,而不能理解为对本发明的限制。The following is a detailed description of the present invention, but the following is merely a further explanation of the present invention, and is not intended to limit the scope of the present invention. The scope of the invention is to be construed as illustrative only and not as a limitation of the invention.
实施例1Example 1
将去离子水15g和助溶剂50g加入到三口烧瓶中,然后依次加入硫脲衍生物30g、碱金属卤化物15g、咪唑啉衍生物30g,向反应液中插入温度计并加热,加热温度为40~50℃,加热时间为0.5~1h,停止加热后,向烧瓶中加入钼酸盐10g,搅拌均匀并冷却至室温,得到盐酸酸洗缓蚀剂,为产品1。15 g of deionized water and 50 g of a co-solvent were placed in a three-necked flask, and then 30 g of a thiourea derivative, 15 g of an alkali metal halide, and 30 g of an imidazoline derivative were sequentially added, and a thermometer was inserted into the reaction liquid and heated, and the heating temperature was 40 ~. At 50 ° C, the heating time was 0.5 to 1 h. After the heating was stopped, 10 g of molybdate was added to the flask, stirred uniformly and cooled to room temperature to obtain a hydrochloric acid pickling inhibitor, which was Product 1.
实施例2 Example 2
将去离子水15g和助溶剂50g加入到三口烧瓶中,然后依次加入硫脲衍生物40g、碱金属卤化物20g、咪唑啉衍生物30g,向反应液中插入温度计并加热,加热温度为40~50℃,加热时间为0.5~1h,停止加热后,向烧瓶中加入钼酸盐10g,搅拌均匀并冷却至室温,得到盐酸酸洗缓蚀剂,为产品2。15 g of deionized water and 50 g of a co-solvent were placed in a three-necked flask, and then 40 g of a thiourea derivative, 20 g of an alkali metal halide, and 30 g of an imidazoline derivative were sequentially added, and a thermometer was inserted into the reaction liquid and heated, and the heating temperature was 40 ~. At 50 ° C, the heating time was 0.5 to 1 h. After the heating was stopped, 10 g of molybdate was added to the flask, stirred uniformly and cooled to room temperature to obtain a hydrochloric acid pickling inhibitor, which was Product 2.
实施例3Example 3
将去离子水15g和助溶剂50g加入到三口烧瓶中,然后依次加入硫脲衍生物35g、碱金属卤化物20g、咪唑啉衍生物25g,向反应液中插入温度计并加热,加热温度为40~50℃,加热时间为0.5~1h,停止加热后,向烧瓶中加入钼酸盐10g,搅拌均匀并冷却至室温,得到盐酸酸洗缓蚀剂,为产品3。15 g of deionized water and 50 g of a co-solvent were placed in a three-necked flask, and then 35 g of a thiourea derivative, 20 g of an alkali metal halide, and 25 g of an imidazoline derivative were sequentially added, and a thermometer was inserted into the reaction liquid and heated, and the heating temperature was 40 ~. At 50 ° C, the heating time was 0.5 to 1 h. After the heating was stopped, 10 g of molybdate was added to the flask, stirred uniformly and cooled to room temperature to obtain a hydrochloric acid pickling inhibitor, which was Product 3.
实施例4Example 4
将去离子水15g和助溶剂50g加入到三口烧瓶中,然后依次加入硫脲衍生物35g、碱金属卤化物20g、咪唑啉衍生物20g,向反应液中插入温度计并加热,加热温度为40~50℃,加热时间为0.5~1h,停止加热后,向烧瓶中加入钼酸盐10g,搅拌均匀并冷却至室温,得到盐酸酸洗缓蚀剂,为产品4。15 g of deionized water and 50 g of a co-solvent were placed in a three-necked flask, and then 35 g of a thiourea derivative, 20 g of an alkali metal halide, and 20 g of an imidazoline derivative were sequentially added, and a thermometer was inserted into the reaction liquid and heated, and the heating temperature was 40 ~. At 50 ° C, the heating time was 0.5 to 1 h. After the heating was stopped, 10 g of molybdate was added to the flask, stirred uniformly and cooled to room temperature to obtain a hydrochloric acid pickling inhibitor, which was Product 4.
实施例5Example 5
将去离子水15g和助溶剂50g加入到三口烧瓶中,然后依次加入硫脲衍生物50g、碱金属卤化物15g、咪唑啉衍生物20g,向反应液中插入温度计并加热,加热温度为40~50℃,加热时间为0.5~1h,停止加热后,向烧瓶中加入钼酸盐10g,搅拌均匀并冷却至室温,得到盐酸酸洗缓蚀剂,为产品5。15 g of deionized water and 50 g of a co-solvent were placed in a three-necked flask, and then 50 g of a thiourea derivative, 15 g of an alkali metal halide, and 20 g of an imidazoline derivative were sequentially added, and a thermometer was inserted into the reaction liquid and heated, and the heating temperature was 40 ~. At 50 ° C, the heating time was 0.5 to 1 h. After the heating was stopped, 10 g of molybdate was added to the flask, stirred uniformly and cooled to room temperature to obtain a hydrochloric acid pickling inhibitor, which was product 5.
失重试验Weight loss test
实验条件:实验材料为Q235a碳钢,将上述实施例1~5所得的产品分别溶于1M盐酸中,用超声波分散20分钟。而后将Q235a碳钢于温度为15℃条件下浸 没在上述缓蚀剂中,实验周期为24h。Experimental conditions: The test material was Q235a carbon steel, and the products obtained in the above Examples 1 to 5 were each dissolved in 1 M hydrochloric acid and dispersed by ultrasonic for 20 minutes. Then the Q235a carbon steel is immersed at a temperature of 15 ° C. Not in the above corrosion inhibitor, the experimental period was 24h.
在腐蚀的作用下,材料的质量会发生系统变化,此即用重量法测定材料抗蚀能力的理论基础。重量法由于简单而直观,因而在实验室和现场实验中被大量的应用。Under the action of corrosion, the quality of the material will change systematically. This is the theoretical basis for measuring the corrosion resistance of materials by gravimetric method. The gravimetric method is widely used in laboratory and field experiments because it is simple and intuitive.
失重法是根据材料在腐蚀前后的重量变化来测定腐蚀速率,为方便不同实验条件下及不同试样的数据相互比较分析,通常采用单位时间内单位面积上的失重即公式(1)来表征平均腐蚀速率,通过公式(2)便可得到缓蚀剂对碳钢的缓蚀效率。The weight loss method is based on the weight change of the material before and after corrosion to determine the corrosion rate. In order to facilitate the comparison and analysis of the data under different experimental conditions and different samples, the weight loss per unit area is usually expressed by the formula (1). Corrosion rate, the corrosion inhibition efficiency of the corrosion inhibitor on carbon steel can be obtained by formula (2).
Figure PCTCN2016113342-appb-000001
Figure PCTCN2016113342-appb-000001
Figure PCTCN2016113342-appb-000002
Figure PCTCN2016113342-appb-000002
其中:W0——浸泡前试片的质量;W1——实验并除去腐蚀产物后试样的重量;W2——空白试样校正失重;v——试样腐蚀速率;A——试样表面积;t——实验周期;Where: W 0 - the mass of the test piece before immersion; W 1 - the weight of the sample after the experiment and removal of the corrosion product; W 2 - the blank sample corrects the weight loss; v - the corrosion rate of the sample; A - test Surface area; t - experimental period;
极化曲线法可以得到碳钢的腐蚀电流,腐蚀电流越大说明腐蚀情况越严重,利用腐蚀电流根据公式(3)得到缓蚀剂的缓蚀效率,从而评价缓蚀效果。The polarization curve method can obtain the corrosion current of carbon steel. The greater the corrosion current, the more serious the corrosion condition. The corrosion inhibition efficiency of the corrosion inhibitor is obtained according to formula (3) by corrosion current, and the corrosion inhibition effect is evaluated.
Figure PCTCN2016113342-appb-000003
Figure PCTCN2016113342-appb-000003
IE——缓蚀剂的缓蚀率;Icorr——在有缓蚀剂体系中材料的腐蚀电流密度;IE - Corrosion inhibition rate of corrosion inhibitor; I corr - Corrosion current density of material in corrosion inhibitor system;
I0 corr——在空白腐蚀介质中材料的腐蚀电流密度; I 0 corr - the corrosion current density of the material in a blank corrosive medium;
通常失重法和动电位极化法得到的缓蚀率并不是很一致,这是由于失重法测得的是一段时间内的平均腐蚀速率,而动电位极化测量的是瞬时腐蚀速率。The corrosion inhibition rates obtained by the weight loss method and the potentiodynamic polarization method are not very consistent. This is because the weight loss method measures the average corrosion rate over a period of time, while the potentiodynamic polarization measures the instantaneous corrosion rate.
实施例6Example 6
条件:实验材料为Q235a碳钢,将产品1溶于1M盐酸中,用超声波分散20分钟,使缓蚀剂浓度为100mg/L。而后将Q235a碳钢于温度为15℃条件下浸没在上述缓蚀剂中,实验周期为24h。Conditions: The experimental material was Q235a carbon steel. The product 1 was dissolved in 1 M hydrochloric acid and dispersed by ultrasonic for 20 minutes to make the corrosion inhibitor concentration 100 mg/L. The Q235a carbon steel was then immersed in the above corrosion inhibitor at a temperature of 15 ° C for a test period of 24 h.
通过实验测试获得缓蚀效率分别为:失重实验90.13%,动电位极化85.40%,显示为用量低、效率高的缓蚀剂。The corrosion inhibition efficiencies obtained by experimental tests were as follows: weight loss experiment 90.13%, dynamic potential polarization 85.40%, showing low corrosion rate and high efficiency corrosion inhibitor.
实施例7Example 7
条件:实验材料为Q235a碳钢,将产品2溶于1M盐酸中,用超声波分散20分钟,缓蚀剂浓度为100mg/L。而后将Q235a碳钢于温度为15℃条件下浸没在上述缓蚀剂中,实验周期为24h。Conditions: The experimental material was Q235a carbon steel, and the product 2 was dissolved in 1 M hydrochloric acid, and dispersed by ultrasonic for 20 minutes, and the concentration of the inhibitor was 100 mg/L. The Q235a carbon steel was then immersed in the above corrosion inhibitor at a temperature of 15 ° C for a test period of 24 h.
通过实验测试获得缓蚀效率分别为:失重实验92.30%,动电位极化83.44%,显示为用量低、效率高的缓蚀剂。The corrosion inhibition efficiencies obtained by experimental tests were as follows: weight loss experiment 92.30%, dynamic potential polarization 83.44%, showing low corrosion rate and high efficiency corrosion inhibitor.
实施例8Example 8
条件:实验材料为Q235a碳钢,将产品3溶于1M盐酸中,用超声波分散20分钟,缓蚀剂浓度为100mg/L。而后将Q235a碳钢于温度为15℃条件下浸没在上述缓蚀剂中,实验周期为24h。Conditions: The experimental material was Q235a carbon steel, and the product 3 was dissolved in 1 M hydrochloric acid, and dispersed by ultrasonic wave for 20 minutes, and the concentration of the inhibitor was 100 mg/L. The Q235a carbon steel was then immersed in the above corrosion inhibitor at a temperature of 15 ° C for a test period of 24 h.
通过实验测试获得缓蚀效率分别为:失重实验93.12%,动电位极化82.10%,显示为用量低、效率高的缓蚀剂。The corrosion inhibition efficiencies obtained by experimental tests were as follows: weight loss experiment 93.12%, dynamic potential polarization 82.10%, showing low corrosion rate and high efficiency corrosion inhibitor.
实施例9Example 9
条件:实验材料为Q235a碳钢,将产品4溶于1M盐酸中,用超声波分散20分 钟,缓蚀剂浓度为100mg/L。而后将Q235a碳钢于温度为15℃条件下浸没在上述缓蚀剂中,实验周期为24h。Conditions: The experimental material is Q235a carbon steel, product 4 is dissolved in 1M hydrochloric acid, and dispersed by ultrasonic wave for 20 minutes. The concentration of the corrosion inhibitor is 100 mg/L. The Q235a carbon steel was then immersed in the above corrosion inhibitor at a temperature of 15 ° C for a test period of 24 h.
通过实验测试获得缓蚀效率分别为:失重实验91.56%,动电位极化84.32%,显示为用量低、效率高的缓蚀剂。The corrosion inhibition efficiencies obtained by experimental tests were as follows: weight loss experiment 91.56%, dynamic potential polarization 84.32%, showing low corrosion rate and high efficiency corrosion inhibitor.
实施例10Example 10
条件:实验材料为Q235a碳钢,将产品5溶于1M盐酸中,用超声波分散20分钟,使缓蚀剂浓度为100mg/L。而后将Q235a碳钢于温度为15℃条件下浸没在上述缓蚀剂中,实验周期为24h。Conditions: The experimental material was Q235a carbon steel, and the product 5 was dissolved in 1 M hydrochloric acid, and dispersed by ultrasonic wave for 20 minutes to make the corrosion inhibitor concentration 100 mg/L. The Q235a carbon steel was then immersed in the above corrosion inhibitor at a temperature of 15 ° C for a test period of 24 h.
通过实验测试获得缓蚀效率分别为:失重实验90.06%,动电位极化81.04%,显示为用量低、效率高的缓蚀剂。The corrosion inhibition efficiencies obtained by experimental tests were as follows: weight loss experiment 90.06%, dynamic potential polarization 81.04%, showing low corrosion rate and high efficiency corrosion inhibitor.
上面以举例方式对本发明进行了说明,但本发明不限于上述具体实施例,凡基于本发明所做的任何改动或变型均属于本发明要求保护的范围。 The invention has been described above by way of example, but the invention is not limited to the specific embodiments described above, and any modifications or variations made in accordance with the invention are within the scope of the invention.

Claims (10)

  1. 一种盐酸酸洗缓蚀剂,其特征在于,由以下重量份组分组成:30~50份硫脲衍生物,15~30份碱金属卤化物,20~40份咪唑啉衍生物,10~15份钼酸盐,40~60份助溶剂和10~15份水。A hydrochloric acid pickling corrosion inhibitor characterized by comprising the following components by weight: 30-50 parts of thiourea derivative, 15-30 parts of alkali metal halide, 20-40 parts of imidazoline derivative, 10~ 15 parts of molybdate, 40-60 parts of cosolvent and 10 to 15 parts of water.
  2. 根据权利要求1所述的盐酸酸洗缓蚀剂,其特征在于,由以下重量份组分组成:35份硫脲衍生物,20份碱金属卤化物,25份咪唑啉衍生物,10份钼酸盐,50份助溶剂和15份水。The hydrochloric acid pickling inhibitor according to claim 1, which is composed of the following parts by weight: 35 parts of a thiourea derivative, 20 parts of an alkali metal halide, 25 parts of an imidazoline derivative, and 10 parts of molybdenum. Acid salt, 50 parts co-solvent and 15 parts water.
  3. 根据权利要求1所述的盐酸酸洗缓蚀剂,其特征在于,所述硫脲衍生物为硫脲、二乙基硫脲、苯基硫脲、双硫脲的一种或几种的混合物。The hydrochloric acid pickling inhibitor according to claim 1, wherein the thiourea derivative is a mixture of one or more of thiourea, diethylthiourea, phenylthiourea, and dithiourea. .
  4. 根据权利要求1所述的盐酸酸洗缓蚀剂,其特征在于,所述碱金属卤化物为氯化钠、氯化钾、溴化钠、溴化钾、碘化钠、碘化钾的一种或几种的混合物。The hydrochloric acid pickling inhibitor according to claim 1, wherein the alkali metal halide is one of sodium chloride, potassium chloride, sodium bromide, potassium bromide, sodium iodide or potassium iodide. Several mixtures.
  5. 根据权利要求1所述的盐酸酸洗缓蚀剂,其特征在于,所述咪唑啉衍生物为油酸基胺乙基咪唑啉或油酸基咪唑啉。The hydrochloric acid pickling inhibitor according to claim 1, wherein the imidazoline derivative is oleic acid amine ethyl imidazoline or oleic acid imidazoline.
  6. 根据权利要求1所述的盐酸酸洗缓蚀剂,其特征在于,所述钼酸盐为钼酸钠或钼酸钠与三聚磷酸钠的复配物。The hydrochloric acid pickling inhibitor according to claim 1, wherein the molybdate is a compound of sodium molybdate or sodium molybdate and sodium tripolyphosphate.
  7. 根据权利要求6所述的盐酸酸洗缓蚀剂,其特征在于,所述的钼酸钠与三聚磷酸钠的复配物中钼酸钠与三聚磷酸钠的质量比为(1.0~1.5):1。The hydrochloric acid pickling inhibitor according to claim 6, wherein the mass ratio of sodium molybdate to sodium tripolyphosphate in the compound of sodium molybdate and sodium tripolyphosphate is (1.0 to 1.5). ):1.
  8. 根据权利要求1所述的盐酸酸洗缓蚀剂,其特征在于,所述助溶剂为乙醇、乙二醇、丙醇、丙三醇中的一种或几种。The hydrochloric acid pickling inhibitor according to claim 1, wherein the auxiliary solvent is one or more selected from the group consisting of ethanol, ethylene glycol, propanol and glycerin.
  9. 一种根据权利要求1~8中的任一项所述的盐酸酸洗缓蚀剂的 制备方法,其特征在于,包括以下步骤:将去离子水和助溶剂加入到三口烧瓶中,然后依次加入硫脲衍生物、咪唑啉衍生物、碱金属卤化物,向反应液中插入温度计并加热,停止加热后,向烧瓶中加入钼酸盐,搅拌均匀并冷却至室温,得到盐酸酸洗缓蚀剂。A hydrochloric acid pickling inhibitor according to any one of claims 1 to 8. The preparation method comprises the steps of: adding deionized water and a co-solvent to a three-necked flask, and then sequentially adding a thiourea derivative, an imidazoline derivative, an alkali metal halide, and inserting a thermometer into the reaction liquid and heating After the heating was stopped, the molybdate was added to the flask, stirred uniformly, and cooled to room temperature to obtain a hydrochloric acid pickling inhibitor.
  10. 根据权利要求9中所述的盐酸酸洗缓蚀剂的制备方法,其特征在于,所述加热温度为40~50℃,加热时间为0.5~1h。 The method for preparing a hydrochloric acid pickling inhibitor according to claim 9, wherein the heating temperature is 40 to 50 ° C and the heating time is 0.5 to 1 h.
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