WO2018119624A1 - Linear motor for use in controlling degrees of freedom of intelligent machines - Google Patents
Linear motor for use in controlling degrees of freedom of intelligent machines Download PDFInfo
- Publication number
- WO2018119624A1 WO2018119624A1 PCT/CN2016/112281 CN2016112281W WO2018119624A1 WO 2018119624 A1 WO2018119624 A1 WO 2018119624A1 CN 2016112281 W CN2016112281 W CN 2016112281W WO 2018119624 A1 WO2018119624 A1 WO 2018119624A1
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- WO
- WIPO (PCT)
- Prior art keywords
- magnetic
- linear motor
- mover
- magnetic conductive
- intelligent machine
- Prior art date
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K41/00—Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
- H02K41/02—Linear motors; Sectional motors
Definitions
- the present invention belongs to the field of electric machines, and more particularly to a linear motor for intelligent mechanical degree of freedom control.
- a linear motor is also called a linear motor.
- a linear motor is a transmission that directly converts electrical energy into linear motion mechanical energy without any intermediate conversion mechanism. It can be seen as a rotating motor that is cut radially and flattened.
- the side that evolved from the stator is called the primary, and the side that evolved from the mover is called the secondary.
- the primary and secondary are manufactured to different lengths to ensure that the coupling between the primary and secondary remains constant over the desired range of travel.
- the linear motor can be a short primary long secondary or a long primary short secondary. When the primary winding is connected to the AC power source, a traveling wave magnetic field is generated in the air gap.
- the stator of the conventional linear motor is generally provided with a permanent magnet or a coil which generates a magnetic field at intervals on the long straight guide rail, and is similarly provided with coils spaced apart on the mover guide rail.
- a stator and mover structure has a large volume due to the arrangement of a plurality of coils or permanent magnets at intervals, which results in a large volume of the linear motor and difficulty in control.
- An object of the present invention is to provide a linear motor for intelligent machine degree of freedom control, which aims to solve the problem that the existing linear motor is bulky and difficult to control.
- a linear motor for intelligent machine degree of freedom control comprising a casing, a mover, and a stator for driving the mover linearly, the mover including a magnetic guide. a plurality of magnetic conductive plates and a plurality of magnetic isolation plates separating the two adjacent magnetic conductive plates, wherein the magnetic conductive plates and the magnetic isolation plates are alternately stacked;
- the stator includes a plurality of sleeves for driving the movement of the mover a drive mechanism, each set of the drive mechanism includes at least three sets of excitation components for producing a drive magnetic field, each set of the excitation components including a magnetic arm And a control coil wound on the magnetic arm, the magnetic arm comprising at least one magnetic conductive sheet disposed along a moving direction of the mover and a magnetic insulating sheet encasing each of the magnetic conductive sheets.
- each of the adjacent two sets of the excitation components satisfies the following relationship:
- a middle portion of one of the magnetizing members of the set of the excitation components is opposite to a middle position of a certain one of the magnetically permeable plates on the mover: a corresponding one of the other set of the excitation components
- the middle portion of the magnetic sheet is opposite to the central portion of the magnetic conductive sheet adjacent to the magnetic conductive sheet, and the central portion of the adjacent magnetic conductive sheets of the magnetic conductive sheet and the magnetic conductive sheet are opposite to each other.
- the distance between two of the magnetic conductive sheets corresponding to the same position in any two adjacent sets of the excitation components is equal.
- the distance between two adjacent magnetic conductive sheets in the same group of the excitation components is equal.
- a sum of a distance between two adjacent magnetic conductive sheets of the same set of the excitation components and a thickness of one of the magnetic conductive sheets is equal to the magnetic permeability of an adjacent one of the movers The sum of the thickness of the plate and a piece of the magnetic isolation plate.
- each set of the driving mechanism includes three sets of the excitation components, and the magnetic arm of each set of the excitation components includes a magnetic conductive sheet and the magnetic isolation sheet enclosing the magnetic conductive sheet. .
- each of the control coils is disposed in the magnetic isolation sheet.
- each of the control coils is etched into the magnetic isolation sheet.
- K (dl + d2) / 3;
- dl is the thickness of each of the magnetic conductive plates
- d2 is the thickness of each of the magnetic isolation plates
- X is a positive integer
- M is a positive integer
- the mover and the stator are both elongated, and the stator is slidably mounted on the mover
- a roller that cooperates with the sliding rail is further mounted on the casing.
- the mover has a cylindrical shape, and each set of the excitation components includes a plurality of the magnetically conductive arms. And a plurality of the magnetic guiding arms uniformly surround the mover.
- each of the magnetic conductive plates is provided with a plurality of first external teeth
- each of the magnetic conductive arms is provided with a plurality of positioning internal teeth respectively corresponding to the first external teeth.
- a support shaft supporting the mover is further included, and the mover is provided with a central hole through which the support shaft passes.
- the casing is disposed on the stator, and two ends of the casing are provided with a bore through which the mover passes.
- Another preferred solution includes a support shaft, the mover includes a plurality of magnetic arms surrounding the support shaft, each of the magnetic arms includes a plurality of the magnetic conductive plates and the partitions alternately stacked a magnetic plate; each of the set of excitation components includes a plurality of the magnetically conductive arms respectively corresponding to the respective magnetic arms, and a plurality of the magnetically conductive arms uniformly surround the mover.
- each of the magnetic conductive plates is disposed in a fan shape.
- each of the magnetic conductive plates is provided with a plurality of first external teeth
- each of the magnetic conductive arms is provided with a plurality of positioning internal teeth respectively corresponding to the first external teeth.
- a permanent magnet is mounted on one end of each of the magnetic arms away from the magnetic arm.
- the casing is disposed on the stator, and two ends of the casing are provided with a bore for the mover to pass through, and the two ends of the stator are mounted with a back ring,
- the backing ring is mounted to an inner surface of the casing.
- the casing is cylindrical, the casing is sleeved on the mover, the stator is slidably mounted in the casing, and each set of the excitation components includes a plurality of The magnetic arm, and a plurality of the magnetic arms are evenly disposed around the axial direction of the casing, and the mover is disposed around the stator.
- clamping plate that clamps and fixes the plurality of sets of the driving mechanism, the clamping plate being slidably mounted in the mover.
- a support shaft is further included, and the plurality of the magnetic conductive arms are evenly mounted on the support shaft.
- each of the magnetic conductive plates is provided with a plurality of first internal teeth
- each of the magnetic conductive arms is provided with a plurality of positioning external teeth respectively corresponding to the first external teeth.
- each of the magnetic conductive sheets has a ring shape.
- the mover includes a plurality of magnetic arms mounted on an inner surface of the casing, and each of the magnetic arms And comprising a plurality of the magnetic conductive plates and the magnetic isolation plates arranged alternately; each of the magnetic conductive sheets has a fan shape.
- each of the magnetic guiding arms is mounted with a permanent magnet block away from one end of the mover.
- the mover of the linear motor for intelligent mechanical degree of freedom control of the present invention uses a magnetically permeable plate and a magnetically permeable plate which are alternately stacked, so that the mover volume can be made smaller; the stator uses alternating magnetic conductive sheets. Forming a magnetic conductive arm with the magnetic isolation piece, and winding a control coil on the magnetic conductive arm to form an excitation component. When the control coil is energized, a magnetic field is generated, and a magnetic force is generated on the magnetic conductive piece to attract the magnetic conductive plate of the mover.
- the control is simple, and the structure of the stator can be made smaller, thereby Linear motors for intelligent machine degree of freedom control are small.
- the linear motor for intelligent machine degree of freedom control can be applied to intelligent mechanical devices such as robotic joint drives.
- FIG. 1 is a cross-sectional structural view of a linear motor for intelligent mechanical degree of freedom control along an axial direction thereof according to a first embodiment of the present invention
- FIG. 2 is a schematic enlarged view of a portion E of FIG. 1;
- FIG. 3 is a cross-sectional structural view of the linear motor for intelligent mechanical degree of freedom control of FIG. 1 along a radial direction thereof;
- FIG. 4 is an excitation of the linear motor for intelligent mechanical degree of freedom control of FIG. Schematic diagram of the component's front view
- FIG. 5 is a schematic structural view of a single magnetic guide piece of the linear motor for intelligent mechanical degree of freedom control of FIG. 1 at different positions, wherein a picture is a P-position ⁇ structure diagram of the magnetic conductive piece, and b is a picture.
- the magnetic permeable sheet is in the R position ⁇ structure diagram;
- Figure 6 is a schematic view showing the structure of the magnetic conductive sheet of Figure 5;
- FIG. 7 is a schematic structural diagram of the movement of a mover in a linear motor for intelligent mechanical degree of freedom control of FIG.
- FIG. 8 is a schematic structural diagram of a mover in a linear motor for intelligent machine degree of freedom control according to a second embodiment of the present invention.
- 9 is a schematic structural diagram of a mover in a linear motor for intelligent machine degree of freedom control according to a third embodiment of the present invention.
- FIG. 10 is a schematic structural diagram of a mover in a linear motor for intelligent machine degree of freedom control according to Embodiment 4 of the present invention.
- FIG. 11 is a cross-sectional structural view of a linear motor for intelligent mechanical degree of freedom control along an axial direction thereof according to Embodiment 5 of the present invention.
- FIG. 12 is a cross-sectional structural view of the linear motor for intelligent mechanical degree of freedom control of FIG. 11 along its radial direction.
- FIG. 13 is a cross-sectional structural view of a linear motor for intelligent mechanical degree of freedom control along its axial direction according to Embodiment 6 of the present invention.
- FIG. 14 is a cross-sectional structural view of the linear motor for intelligent mechanical degree of freedom control of FIG. 13 along the radial direction thereof.
- FIG. 15 is a cross-sectional structural view of a linear motor for intelligent mechanical degree of freedom control along its axial direction according to Embodiment 7 of the present invention.
- FIG. 16 is a cross-sectional structural view of the linear motor for intelligent mechanical degree of freedom control of FIG. 15 along its radial direction.
- FIG. 17 is a cross-sectional structural view of a linear motor for intelligent mechanical degree of freedom control along a radial direction thereof according to Embodiment 8 of the present invention.
- FIG. 19 is a cross-sectional structural view taken along line F-F of FIG. 18;
- 20 is a cross-sectional structural view taken along line G-G of FIG. 18.
- 21 is a cross-sectional structural view of a linear motor for intelligent mechanical degree of freedom control along a length direction thereof according to Embodiment 10 of the present invention.
- FIG. 22 is a cross-sectional structural view of the linear motor for intelligent mechanical degree of freedom control of FIG. 21 taken along a longitudinal direction thereof.
- Embodiment 1 is a diagrammatic representation of Embodiment 1:
- a linear motor 100 for intelligent machine degree of freedom control includes a casing 10, a mover 30 and a stator 20, and the casing 10 protects the movement.
- the function of the sub- 30 and the stator 20, and fixing the casing 10 at the same time, can fix the linear motor 100 for intelligent mechanical degree of freedom control, so that the casing 10 is integrally mounted and fixed for intelligent mechanical degree of freedom control.
- the stator 20 is used to drive the mover 30 to move linearly to realize the function of the linear motor 100 for intelligent machine degree of freedom control.
- the movable body 30 includes a plurality of magnetic conductive plates 31 and a plurality of magnetic shielding plates 32, and the magnetic conductive plates 31 and the magnetic shielding plates 32 are alternately stacked; specifically, a magnetic conductive plate 31 is disposed along a direction in which the mover 30 moves linearly.
- a magnetic isolation plate 32, a magnetic conductive plate 31, and a magnetic isolation plate 32 are alternately arranged.
- the magnetic conductive plate 31 is used for magnetic conduction, and is moved in the direction in which the magnetic field reluctance is minimized after being subjected to the suction force of the magnetic field.
- the magnetic isolation plate 32 is non-magnetically conductive and is used to separate the adjacent two magnetic conductive plates 31.
- the stator 20 includes a plurality of sets of drive mechanisms 21 for producing a drive magnetic field to drive the mover 30 to move under the action of the drive magnetic field.
- Each of the drive mechanisms 21 includes at least three sets of excitation components 22, and a drive magnetic field is generated by each set of excitation components 22 to drive the mover 30 to move.
- Each set of field assembly 22 includes a magnetic arm 23 and a control coil 24 wound around the magnetic arm 23 such that when the control coil 24 is energized, an induced magnetic field is generated on the magnetic arm 23.
- the magnetic arm 23 includes at least one magnetic conductive sheet 231 disposed along the moving direction of the mover 30 and a magnetic insulating sheet 232 surrounding the magnetic conductive sheet 231.
- the mover 30 of the linear motor 100 for intelligent machine degree of freedom control uses the magnetic conductive plates 31 and the magnetic isolation plates 32 which are alternately stacked, so that the volume of the mover 30 can be made smaller; the stator 20 is alternately stacked.
- the magnetic conductive piece 231 and the magnetic isolation piece 232 form the magnetic conductive arm 23, and the control coil 24 is wound around the magnetic conductive arm 23 to form the excitation component 22.
- the control coil 24 is energized, a magnetic field is generated, and the magnetic conductive piece 231 is generated.
- the magnetic force is generated to attract the magnetic conductive plate 31 of the mover 30 to move the mover 30; and at least three sets of the excitation components 22 are provided to form the drive mechanism 21, and the control coils 24 of the respective sets of the excitation components 22 are sequentially energized to drive Mover 30 moves
- the control is simple, and the structure of the stator 20 can be made small, so that the linear motor 100 for intelligent machine degree of freedom control is small in volume.
- the magnetic conductive sheet 31 is magnetically attracted by the magnetic conductive sheet 231 of the excitation unit 22 to move the mover 30, the distance moved by the mover 30 in the turn of each group of the excitation unit 22 is performed. It is fixed so that the moving distance of the linear motor 100 for the intelligent machine degree of freedom control can be precisely controlled.
- the magnetic conductive plate 31 may be made of a magnetic conductive material such as an iron plate, a steel plate, a silicon steel, an electrical pure iron, a permalloy, or a metal nanoalloy material.
- the magnetic isolation plate 32 can be made of a non-magnetic material such as a copper plate, an aluminum plate, or a plastic.
- the magnetic permeable sheet 231 may be a sheet made of a magnetic conductive material such as iron sheet, steel sheet, silicon steel, electric iron, permalloy, or metal nano-alloy material.
- the magnetic spacer 232 may be a sheet made of an insulating material such as a plastic sheet or a resin sheet. Of course, an insulating coating such as an insulating varnish may be applied to the magnetic conductive sheet 231, and the magnetic insulating sheets 231 coated with the insulating cladding may be laminated to form the magnetic conductive arm 23.
- the number of the drive mechanisms 21 can be determined according to the length of the stator 20 and the thickness of each of the magnetic arms 23.
- each of the magnetic conductive sheets 231 of the adjacent two sets of excitation components 22 satisfies the following relationship:
- the central portion of one of the magnetic plates 231 of one set of the excitation components 22 is opposite to the central portion of a certain magnetic conductive plate 31 on the mover 30: the middle of the corresponding magnetic conductive plate 231 of the other set of excitation components 22
- the central portion of the magnetic conductive plate 31 adjacent to the magnetic conductive sheet 231 is erroneously twisted, and the magnetic conductive piece 231 and the magnetic conductive piece 231 are in the wrong position from the middle of the adjacent two magnetic conductive plates 31;
- the distance between the two magnetic conductive sheets 231 corresponding to the same position in the group excitation unit 22 is equal.
- the middle portion of the magnetically permeable plate 31 on the mover 30 is ⁇ , and the magnetic field at the corresponding position of the other set of the exciting members 22
- the suction force of the sheet 231 to the adjacent two magnetic conductive plates 31 of the magnetic conductive sheet 23 1 is not equal, so that the magnetic conductive sheet 31 closest to the magnetic conductive sheet 231 can be moved toward the magnetic conductive sheet 231.
- the two magnetic conductive sheets 231 corresponding to the same position in the two sets of excitation components 22, and one magnetic conductive sheet 231 of one of the excitation components 22 and the magnetic conductive sheet 231 of the corresponding position of the other excitation assembly 22 are
- the nth magnetic conductive sheet 231 of the set of excitation components 22 and the nth magnetic conductive sheet 231 of the other set of excitation components 22, the nth magnetic conductive sheet 231 may be the first magnetic permeability of each of the excitation components 22.
- the distance between the two magnetic conductive sheets 231 corresponding to the same position in any two adjacent excitation components 22 is equal, and the middle of a certain magnetic conductive sheet 231 of any group of excitation components 22 is opposite to a certain guide on the movable portion 30.
- the corresponding magnetically permeable piece 231 in the adjacent group excitation assembly 22 is at a distance
- the same side of the magnetic conductive plate 31 of the magnetic permeable sheet 231 has the same distance, so as to ensure that the movement in one direction can be controlled and the movement is smooth after the energization.
- the excitation components 22 may be three or more sets. In the present embodiment, the excitation components 22 are specifically described by taking three groups as an example.
- each set of driving mechanism 21 includes three sets of excitation components 22, and the magnetic conductive arms 23 of each set of excitation components 22 include a magnetic conductive sheet 231 and a package.
- Each of the magnetic conductive arms 23 uses a magnetic conductive sheet 231, so that the respective magnetic conductive sheets 31 are magnetically moved by the respective magnetic conductive sheets 231, and the moving distance thereof can be relatively small, for example, it can be as small as a magnetic conductive sheet 231.
- each of the control coils 24 is disposed in the magnetic shield 232. This protects the control coil 24 by the magnetic shield 232.
- the control coil 24 is wound around the magnetic conductive sheet 231, so that an electric field is generated in the control coil 24, and an induced magnetic field is formed on the magnetic conductive sheet 231.
- each control coil 24 is etched in the magnetic isolation sheet 232. Convenient processing and high precision control. In other embodiments, it may also be printed using an etching method, an electrochemical deposition method, or an electrochemical transfer method.
- the distance between the adjacent two magnetic sheets 231 is controlled to be controlled by the thickness of the magnetic shield 232. When the distance between the adjacent two magnetic conductive sheets 231 is larger, an additional spacer may be provided for control.
- the distance between any two adjacent magnetic conductive sheets 231 is equal. This structure is easy to manufacture, low in cost, and relatively simple in design.
- dl is the thickness of each of the magnetic conductive plates 31, d2 is the thickness of each magnetic isolation plate 32, X is a positive integer, and M is a positive integer. 5 and FIG. 6, the thickness of the magnetic conductive plate 31 is dl, the thickness of the magnetic isolation plate 32 is d2, and the thickness of the magnetic conductive sheet 23 1 is d3, then the middle portion of the magnetic conductive sheet 231 is guided. The middle portion of the magnetic plate 31 is directly opposite, that is, the magnetic conductive piece 231 is at the P position in FIG.
- each driving mechanism 21 includes only three sets of excitation components 22, as a preferred embodiment, please refer to FIG. 7 together, and further, in the selection guide After the magnetic sheets 231 and the magnetic conductive sheets 31 are made of materials, the magnetic permeability is determined, and the thicknesses of the magnetic conductive plates 31, the magnetic shielding plates 32, the magnetic conductive sheets 231, and the magnetic spacers 232 are adjusted. In the adjacent two magnetic conductive sheets 231: the middle of one magnetic conductive sheet 231 is aligned with the middle of the adjacent magnetic conductive plate 31, and the position of Fmax of the axial force of the other magnetic conductive sheet 231 is just in FIG.
- X is a positive integer
- ⁇ is a positive integer
- L is a value of ⁇ .
- a middle of one of the magnetic conductive sheets 231 of one set of the excitation components 22 is opposite to the movable part 30
- the middle position of the magnetic conductive plate 31 is: the middle of the corresponding magnetic conductive piece 231 of the other set of excitation components 22 and the magnetic conductive plate 31 adjacent to the magnetic conductive sheet 231
- the middle position is erroneously ⁇ , and the magnetic conductive piece 231 is opposite to the central portion of the adjacent two magnetic conductive plates 31 closest to the magnetic conductive piece 231; two of the adjacent positions of any two adjacent excitation components 22
- the distance between the magnetic sheets 231 is equal.
- each of the magnetic arm 23 is mounted with a permanent magnet block 29 away from the end of the mover 30.
- a permanent magnet block 29 is disposed at one end of the magnetic arm 23 away from the mover 30.
- the magnetic force of the magnetic arms 23 in the group excitation assembly 22 that only moves as the drive mover 30 is enhanced, while the magnetic arms 23 of the other sets of excitation assemblies 22 are
- the magnetic force is weakened to increase the driving force of the linear motor 100 for the intelligent machine degree of freedom control; and when the control coil 24 is de-energized, the magnetic flux 231 of the magnetic guiding arm 23 always has a magnetic force, when the whole is used for intelligent mechanical freedom.
- the linear motor 100 controlled by the degree is turned off, and the magnetic field generated by the permanent magnet block 29 is axially divided by the magnetic conductive material (magnetic conductive sheet 231) of the magnetic circuit portion of the stator 20 and the non-magnetic conductive material (magnetic spacer 232).
- the magnetic conductive material magnetic conductive sheet 231
- the magnetic spacer 232 magnetic spacer
- the linear motor 100 for the intelligent machine degree of freedom control has a function of automatically maintaining the position after the power is turned off.
- the mover 30 has a cylindrical shape, and each set of the excitation assembly 22 includes a plurality of magnetic conductive arms 23, and the plurality of magnetic conductive arms 23 uniformly surround the mover 30.
- the linear motor 100 for intelligent machine degree of freedom control is cylindrical.
- the number of the magnetic conductive arms 23 of each group of the excitation components 22 is four, and is evenly arranged around the mover 30.
- the linear motor 100 for intelligent machine degree of freedom control further includes a support shaft 15 for supporting the mover 30.
- the mover 30 is provided with a central hole through which the support shaft 15 passes.
- the support shaft 15 is provided to better support the mover 30.
- the mover 30 can be machined into a unitary structure.
- the casing 10 is placed on the stator 20, and the two ends of the casing 10 are provided with a bore (not shown) through which the mover 30 passes.
- the stator 20 is supported by the casing 10, and serves to protect the stator 20 and the mover 30.
- the casing 10 has a cylindrical shape, and the respective magnetic guiding arms 23 of the stator 20 are mounted in the inner surface of the casing 10 to fix the stator 20.
- a bushing 11 is installed in the bores at both ends of the casing 10 to reduce friction, and the mover 30 of the linear motor 100 for intelligent machine degree of freedom control is more flexible.
- both ends of the support shaft 15 may be fixedly coupled to the two ends of the casing 10, and the mover 30 is slidably sleeved on the support shaft 15, and is disposed on the casing 10.
- the hole, and the pull wire is connected to the mover 30, so that the pull wire passes through the through hole, so that the mover 30 moves and drives the pull wire to move.
- the structural advantage is that the support shaft of the mover 30 does not occupy the movement space, and the motor can be installed in other places where the space position is sufficient, and the movement of the load is driven by the pull wire in the left and right directions of one motor, so that the movement space of the mover 30 is The volume is also small, and the linear motor 100 for intelligent machine degree of freedom control can be made smaller.
- the mover 30 can be fixedly coupled to the support shaft 15, and the length of the mover 30 is smaller than the length of the support shaft 15, and both ends of the support shaft 15 are slidably mounted in the casing 10, thereby moving
- the sub 30 moves the ⁇ to drive the support shaft to move, and the structure can also make the volume of the linear motor 100 for the intelligent machine degree of freedom control smaller.
- each of the magnetic conductive sheets 231 of the stator 20 is fan-shaped, so that the magnetically permeable arms 23 of the excitation components 22 of the stator 20 can be better arranged around the mover 30 after installation.
- the driving mechanism 21 of the stator 20 is multiple sets.
- three sets are drawn, and each set of driving mechanism 21 includes three sets.
- the excitation components 22, the respective magnetic conductive sheets 231 corresponding to the three sets of excitation components 22 are Al, Bl, CI, A2, B2, C2, A3, B3, C3; wherein the excitation components 22 corresponding to the three groups of Al, Bl, and CI are formed.
- a set of drive units 21, A2, B2, C2 corresponding to the excitation assembly 22 forms a set of drive mechanisms 21, and the three sets of corresponding excitation assemblies 22 of A3, B3, C3 form a set of drive mechanisms 21.
- FIG. 7 when the A1 magnetic conductive sheet 231 faces a magnetic conductive plate 31, the B1 magnetic conductive sheet 231 is located at (dl + d2) / 3, and the C1 magnetic conductive sheet 231 is located at 2 * (dl + d2) / 3.
- the A2 magnetic conductive sheet 231 faces the next magnetic conductive plate 31
- the A3 magnetic conductive sheet 231 faces the next magnetic conductive plate 31
- the B2 magnetic conductive sheet 231 is separated from the next magnetic conductive plate 31 (dl+ At d2)/3
- the B3 magnetic conductive sheet 231 is located at (dl+d2)/3 of the next magnetic conductive plate 31
- the C2 magnetic conductive sheet 231 is 2* (dl+d2) from the next magnetic conductive plate 31.
- the C3 magnetic conductive sheet 231 is located 2*(dl+d2)/3 of the next magnetic conductive plate 31.
- each group B excitation component 22 When the control coil 24 of each group B excitation component 22 is energized, that is, the control coils 24 of the B1 group, the B2 group, and the B3 group excitation assembly 22 are energized, the magnetic conductive plate 31 of the magnetic mover 30 moves (dl+d2)/ The distance of 3; then the control coil 24 of each group C excitation component 22 is energized, that is, the C1 group, the C2 group, The control coil 24 of the C3 group excitation component 22 is energized, and the magnetic permeability plate 31 of the magnetic attraction 30 moves again (dl + d2) / 3; then the control coil 24 of each group A excitation component 22 is energized, that is, the A1 group The control coil 24 of the excitation assembly 22 of the A2 group and the A3 group is energized, and the magnetic conductive plate 31 of the magnetic attraction 30 moves again (dl+d2)/3, so that the excitation is performed in one power-on period (A, B, and C groups).
- the component 22 is energized in sequence, and the mover 30 advances by a distance of (dl + d2).
- the power-on sequence control is BCABCABCA ..., and the mover 30 can be controlled to advance; and the power-on sequence control is CBACBACBA ..., the mover 30 can be controlled to retreat, and the control is simple and convenient.
- the mover 30 can advance (dl + d2) / 3 distance, by controlling the magnetic conductive plate 31, the magnetic isolation plate 32, the magnetic conductive sheet 231 and the magnetic separation
- the thickness of the sheet 232 can accurately control the moving distance and accuracy of the linear motor 100 for intelligent machine degree of freedom control, and there is no cumulative error
- control coil 24 can be woven on the magnetic conductive sheet 231 by etching, which can ensure the accuracy of the position of the magnetic arm 23 of the stator 20, reduce the volume, and better handle heat dissipation.
- control coils 24 of the corresponding excitation components 22 of each set of drive components may be connected (series or parallel) together to control the corresponding excitation components 22 of the respective sets of drive components, as shown in FIG.
- the control coils 24 of the excitation components 22 of the A1 group, the A2 group, and the A3 group are connected in series or in parallel, and a large space between the stator magnetic arms of the motor is connected in series or in parallel, although the coil current around each of the magnetic guiding arms is small, However, after the coils surrounding the magnetic arm are connected in series, the operating current of the motor is large, and a large magnetic field and working torque can be generated. Further, a sleeve 11 may be placed between the stator 20 of the stator 20 to reduce friction and reduce the gap between the stators 30 of the stator 20. Further, it is also possible to place a device for detecting the absolute position of the mover 30 or a force sensitive sensor, a temperature sensor or the like between the stator 20 of the stator 20.
- the permanent magnet itself can generate a strong magnetic field, and the structure of the motor makes the contact area between the stator mover magnetic sheets large.
- the magnetic field can generate a large working torque.
- the structure in which the stator 20 is stacked causes a large torque accumulation at a small offset distance, and thus the linear motor 100 for intelligent machine degree of freedom control is used.
- a large working torque can be generated in a small volume, and the three sets of driving mechanisms 21 can be operated, and the working torque is further improved.
- the magnetic conductive sheet can be processed very thin, and the linear motor used for intelligent mechanical degree of freedom control is smoothed, thereby improving the control precision.
- the coil is made in the spacer, minus The size of the motor is reduced, and the power-to-weight ratio of the motor is increased.
- the light reflection coefficient of the mover magnetic sheet and the insulating sheet may be selected, and the device for detecting the relative position of the motor is added inside the motor, so that the relative displacement and the moving direction of the stator mover can be measured, and the entire control is reduced.
- the volume of the system Since the portion of the linear motor 100 for the intelligent machine degree of freedom control moves only the mover 30, the mover 30 has a simple structure and a small mass, and the linear motor 100 used for the intelligent machine degree of freedom control has a small motion inertia. The work is more stable and reliable.
- stator may be elliptical or frame-shaped
- mover may also be elliptical or frame-shaped to fit the stator.
- the current driving circuit of the motor control coil can be added to the subdivision driving circuit to make the motor movement smoother and the position control more precise.
- smart machines require small volume, multi-axis, multi-joint and multiple degrees of freedom, fast motion response speed, large load bearing and fast load change, and high control accuracy of space position.
- the intelligent mechanical degree of freedom drive requires the drive motor to have the largest power-to-mass ratio, torque inertia ratio, and a wide and smooth speed range.
- motors with the smallest possible volume and mass should be used, especially In order to respond quickly, the servo motor must have high reliability and a large short-load overload capability.
- the linear motor 100 for intelligent machine degree of freedom control can be applied to various intelligent machines, including various bionic machines, numerically controlled machine tools, automated production lines, and devices capable of replacing human physical labor or performing different functions, such as robots, surgery. Robots, service robots, etc.
- Embodiment 2 is a diagrammatic representation of Embodiment 1:
- the linear motor 100 for intelligent machine degree of freedom control of the present embodiment is different from the linear motor 100 for intelligent machine degree of freedom control of the first embodiment:
- each set of driving mechanism 21 includes three sets of excitation components 22, and each of the magnetic conductive pieces 231 corresponding to the three sets of excitation components 22 are respectively Al, Bl, CI, A2, B2, C2, A3, B3, C3; wherein the excitation components 22 corresponding to the three groups of Al, Bl, CI form a set of drive mechanisms 21, A2, B2, C2 three sets of corresponding excitation components 22 forms a set of drive mechanisms 21, and the three sets of corresponding excitation assemblies 22 of A3, B3, C3 form a set of drive mechanisms 21.
- Figure 8 shows that the mover 30 is moving, three The relative position of each of the magnetic conductive sheets 231 of the driving mechanism 21 and the mover 30 is set.
- the B1 magnetic conductive sheet 231 when the A1 magnetic conductive sheet 231 faces a magnetic conductive plate 31, the B1 magnetic conductive sheet 231 is located at 2 (dl + d2) / 3, and the next magnetic conductive sheet 231 of C1 (dl + d2) / 3
- the distance between the A1 magnetic conductive sheet 231 and the A2 magnetic conductive sheet 231 is equal to the distance between the A2 magnetic conductive sheet 231 and the A3 magnetic conductive sheet 231, and the distance between the A1 magnetic conductive sheet 231 and the A2 magnetic conductive sheet 231 is equal to two.
- the distance between the middle portions of the adjacent magnetic conductive plates 31 is twice.
- the control coils 24 of the C-group excitation components 22 are energized, that is, the control coils 24 of the C1 group, the C2 group, and the C3 group excitation assembly 22 are energized
- the magnetic permeability plate 31 of the magnetic mover 30 moves (dl+d2)/ The distance of 3;
- the control coil 24 of each group B excitation assembly 22 is energized, that is, the control coil 24 of the B1 group, the B2 group, the B3 group excitation assembly 22 is energized, and the magnetic conductive plate 31 of the magnetic mover 30 is moved again (dl The distance of +d2)/3; after that, the control coils 24 of each group A excitation component 22 are energized, that is, the control coils 24 of the group A1, group A2, and group A3 are energized, and the magnetic conductive plate 31 of the magnetic actuator 30 The distance of (dl + d2) / 3 is moved again, so that in one
- the mover 30 can be controlled to retreat, and the control is simple and convenient.
- linear motor 100 for the intelligent machine degree of freedom control of the present embodiment are the same as those of the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment, and are not described herein again.
- Embodiment 3 is a diagrammatic representation of Embodiment 3
- the linear motor 100 for intelligent mechanical degree of freedom control of the present embodiment is different from the linear motor 100 for intelligent mechanical degree of freedom control of the first embodiment:
- linear motor 100 for the intelligent machine degree of freedom control of the present embodiment are the same as those of the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment, and are not described herein again.
- Embodiment 4 is a diagrammatic representation of Embodiment 4:
- Each set of driving mechanism 21 includes four sets of excitation components 22, and the respective magnetic conductive sheets 231 corresponding to the four sets of excitation components 22 are Al, Bl, Cl, Dl, A2, B2, C2, D2, A3, B3, C3, respectively. , D3, A4, B4, C4, D4, A5, B5, C5, D5; wherein the excitation components 22 corresponding to the four groups of Al, Bl, Cl, Dl form a set
- the excitation components 22 corresponding to the four groups of drive mechanisms 21, A2, B2, C2, and D2 form a set of drive mechanisms 21, and the four sets of corresponding excitation components 22 of A3, B3, C3, and D3 form a set of drive mechanisms 21, A4, B4.
- the excitation components 22 corresponding to the four groups C4 and D4 form a set of driving mechanisms 21, and the corresponding excitation components 22 of the four groups A5, B5, C5 and D5 form a set of driving mechanisms 21.
- Fig. 10 the relative positions of the respective magnetic conductive sheets 231 and the movers 30 of the four sets of drive mechanisms 21 are shown when the mover 30 is moved.
- the mover 30 moves (dl + d2) / 4.
- the drive mechanism 21 draws five sets. In other embodiments, the number of drive mechanisms 21 can be set as desired. Additionally, in other embodiments, each set of drive mechanisms 21 may also include five sets of excitation assemblies 22, six sets of excitation assemblies 22, seven sets of excitation assemblies 22, and the like.
- linear motor 100 for the intelligent machine degree of freedom control of the present embodiment are the same as those of the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment, and are not described herein again.
- Embodiment 5 is a diagrammatic representation of Embodiment 5:
- the difference between the linear motor 100 for intelligent machine degree of freedom control of the present embodiment and the linear motor 100 for intelligent machine degree of freedom control of the first embodiment is:
- the linear motor 100 for intelligent machine degree of freedom control includes a support shaft 15, and the mover 30 includes a plurality of magnetic arms 33 surrounding the support shaft 15, and each of the magnetic arms 33 includes alternately stacked layers.
- a plurality of magnetic conductive arms 23 are disposed on the inner surface of the casing 10.
- the magnetically movable arms 33 are disposed on the supporting shaft 15 at positions corresponding to the respective magnetic conductive arms 23.
- Each of the magnetic attracting arms 33 uses a plurality of magnetically conductive electrodes arranged alternately.
- the plate 31 and the magnetic shield 32 are formed to form a mover 30 structure. This structure is used by the magnetic attraction of the respective magnetic arms 23 to position the mover 30 to prevent the mover 30 from being deflected.
- a permanent magnet 39 is disposed at one end of each of the magnetic attraction arms 33 away from the stator 20, so that the magnetic flux 231 of the mover 30 always has a magnetic force, and the movement can be increased.
- the suction force of the magnetic pole plate 31 of the stator 20 increases the driving force; when the entire linear motor 100 for intelligent mechanical degree of freedom control is de-energized, the magnetic field generated by the permanent magnet 39 is axially passive. (magnetic guide plate 31) and The non-magnetic material (magnetic isolation plate 32) is divided.
- the linear motor 100 for the intelligent machine degree of freedom control has a function of automatically maintaining the position after the power is turned off.
- the magnetic arm 23 is disposed away from the end of the mover 30 with a permanent magnet block 29, and when the entire linear motor 100 for intelligent mechanical degree of freedom control is powered off, the magnetic conductive piece 231 of the magnetic conductive arm 23 is always There is a magnetic force, and the magnetic field formed by the magnetic force acts on the magnetic field of the magnetic conductive plate 31 on the mover 30 to increase the maximum static magnetic force, and better maintain the mover 30 of the linear motor 100 for intelligent mechanical degree of freedom control.
- each of the magnetic conductive plates 31 is arranged in a fan shape. Better match with the corresponding magnetic arm 2 3 .
- the casing 10 is placed on the stator 20, and the two ends of the casing 10 are provided with a bore through which the mover 30 passes.
- the two ends of the stator 20 are provided with a backing ring 18, and each of the backing rings 18 is mounted.
- the stator 20 can be better mounted and fixed in the casing 10, and the same function as the stator 20.
- each of the magnetic conductive plates 31 is provided with a plurality of first external teeth, so that a plurality of first external teeth are formed on each of the formed magnetic arms 33, and each of the magnetic conductive arms 23 is provided with a plurality of first and first The external teeth 35 correspond to the positioning internal teeth.
- a first external tooth 35 is disposed on each of the magnetic conductive plates 31, and a positioning internal tooth is disposed on each of the magnetic conductive arms 23, so that the function of the stepping motor can be formed to realize the two directions of moving in the axial direction and rotating in the axial direction. Degree of freedom.
- linear motor 100 for the intelligent machine degree of freedom control of the present embodiment are the same as those of the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment, and are not described herein again.
- the difference between the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment and the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment is as follows:
- Each of the magnetic conductive plates 31 is provided with a plurality of first external teeth 35, and each of the magnetic conductive arms 23 is provided with a plurality of positioning internal teeth 235 corresponding to the respective first external teeth 35.
- a first external tooth 35 is disposed on each of the magnetic conductive plates 31, corresponding to each of the magnetic conductive arms 23 The positioning of the internal teeth 235 is performed, and the function of the stepping motor can be formed to realize the degrees of freedom in both the axial movement and the axial rotation.
- the casing 10 is placed on the stator 20, and the two ends of the casing 10 are provided with a bore through which the mover 30 passes.
- the two ends of the stator 20 are provided with a backing ring 18, and each of the backing rings 18 is mounted.
- the stator 20 can be better mounted and fixed in the casing 10, and the same function as the stator 20.
- linear motor 100 for the intelligent machine degree of freedom control of the present embodiment are the same as those of the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment, and are not described herein again.
- Embodiment 7 is a diagrammatic representation of Embodiment 7:
- the difference between the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment and the linear motor 100 for the intelligent machine degree of freedom control of the sixth embodiment is as follows:
- the casing 10 has a cylindrical shape, the casing 10 is sleeved on the mover 30, and the stator 20 is slidably mounted on the casing.
- each set of excitation components 22 includes a plurality of magnetically conductive arms 23, and a plurality of magnetically conductive arms 23 are evenly disposed around the axial direction of the casing 10, and the movers 30 are disposed around the stator 20.
- This structure is to arrange the mover 30 on the outer periphery of the stator 20, so that the casing 10 moves with the mover 30.
- the linear motor 100 for intelligent machine degree of freedom control further includes a holding plate 17 for holding and fixing a plurality of sets of driving mechanisms 21, and the holding plate 17 is slidably mounted in the mover 30.
- the holding plate 17 is provided to better hold the stator 20 to ensure the stability of the stator 20.
- stator 20 the two ends of the stator 20 are respectively mounted with the backing rings 18, and the respective backing rings 18 are mounted on the inner surfaces of the respective holding plates 17.
- the spacer ring 18 is provided to protect the stator 20.
- the linear motor 100 for intelligent machine degree of freedom control further includes a support shaft 15, and a plurality of magnetic arms 23 are evenly mounted around the support shaft 15.
- a support shaft 15 is provided to fix and support the stator 20 through the support shaft 15.
- each of the magnetic arm 23 is mounted with a permanent magnet block 29 away from the end of the mover 30.
- the position is automatically maintained.
- each of the magnetic conductive sheets 231 has a ring shape.
- the produced mover 30 is formed in a ring shape.
- the mover 30 may include a plurality of magnetic arms 33 mounted on the inner surface of the casing 10, each of the magnetic arms 33 includes a plurality of magnetically permeable plates 31 and magnetically permeable plates 32 arranged alternately; Each of the magnetic conductive sheets 231 has a fan shape.
- the other structure of the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment is the same as the other structure of the linear motor 100 for the intelligent machine degree of freedom control of the sixth embodiment, and details are not described herein again.
- the difference between the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment and the linear motor 100 for the intelligent machine degree of freedom control of the seventh embodiment is as follows:
- Each of the magnetic conductive plates 31 is provided with a plurality of first internal teeth 34, and each of the magnetic conductive arms 23 is provided with a plurality of first external teeth respectively.
- the first internal teeth 34 are disposed on the respective magnetic conductive plates 31, and the positioning external teeth 234 are disposed on the respective magnetic conductive arms 23, so that the function of the stepping motor can be formed to realize the two directions of moving in the axial direction and rotating in the axial direction.
- the other structure of the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment is the same as that of the linear motor 100 for the intelligent machine degree of freedom control of the seventh embodiment, and details are not described herein again.
- the difference between the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment and the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment is:
- the magnetic arm 23 of each of the excitation components 22 includes a plurality of magnetically conductive sheets 231 stacked in a stack.
- the magnetic conductive sheets 231 of the respective magnetic conductive arms 23 may be two layers, three layers, four layers, or the like.
- the driving mechanism 21 is one.
- a plurality of driving mechanisms 21 may be disposed along the longitudinal direction of the linear motor 100 for intelligent mechanical degree of freedom control.
- the driving mechanism 21 includes three sets of excitation components 22, as shown in FIG. 18, corresponding to three sets of excitation components 22 of A, B, and C, respectively.
- the excitation assembly 22 of this structure is easy to manufacture and low in cost.
- the linear motor 100 for the intelligent mechanical degree of freedom control has a cylindrical shape, and the magnetic conductive arms 23 of the adjacent two sets of the excitation components 22 are mutually offset in the radial direction, and the same can be used.
- the control coil 24 is erroneously twisted, so that the linear motor 100 for intelligent machine degree of freedom control can be made more compact.
- the distance between adjacent two magnetic conductive sheets 231 in the same set of excitation components 22 is equal. This structure can facilitate the fabrication of each of the magnetic arms 23. Further, the sum of the distance between two adjacent magnetic conductive sheets 231 of the same set of excitation components 22 and the thickness of one magnetic conductive sheet 231 is equal to the adjacent one of the magnetic conductive sheets 31 and one magnetic isolation plate in the mover 30. The sum of the thicknesses of 32. The structure can make the respective magnetic conductive sheets 231 of the same set of excitation components 22 magnetically attract the adjacent magnetic conductive plates 31 with a larger torque. [0147] Further, each of the magnetic conductive sheets 231 of the adjacent two sets of excitation components 22 satisfies the following relationship:
- the middle portion of one of the magnetic plates 231 of the set of excitation components 22 is opposite to the central position of a certain magnetic conductive plate 31 on the mover 30: the middle of the corresponding magnetic conductive plate 231 of the other set of excitation components 22
- the central portion of the magnetic conductive plate 31 adjacent to the magnetic conductive sheet 231 is erroneously twisted, and the magnetic conductive piece 231 and the magnetic conductive piece 231 are in the wrong position from the middle of the adjacent two magnetic conductive plates 31;
- the distance between the two magnetic conductive sheets 231 corresponding to the same position in the group excitation unit 22 is equal.
- a corresponding one of the three sets of excitation components 22 of A, B, and C is described as an example:
- the third magnetic conductive piece of the A group excitation component 22 The middle portion of the 231 is opposite to the central portion ⁇ of a certain magnetic conductive plate 31 on the mover 30, and the magnetic conductive plate 31 of the B group excitation assembly 22 corresponding to the third magnetic conductive sheet 231 and the third magnetic conductive sheet 231
- the middle position is erroneously ⁇
- the third magnetic conductive sheet 231 of the B group excitation assembly and the third magnetic conductive sheet 231 are offset from each other in the middle position of the adjacent two magnetic conductive sheets 31.
- the distance between the two magnetic permeable sheets 231 corresponding to the same position in any two adjacent excitation components 22 is equal.
- the distance between the middle of the third magnetic conductive sheet 231 of the A group excitation assembly 22 and the middle of the third magnetic conductive sheet 231 of the B group excitation assembly 22 is equal to the third magnetic conductive sheet 231 of the B group excitation assembly 22.
- the distance between the middle portions of the magnetic conductive sheets 231 is equal to the distance between the middle of the second magnetic conductive sheet 231 of the B group excitation unit 22 to the middle of the second magnetic conductive sheet 231 of the C group excitation unit 22.
- Embodiment 10 is a diagrammatic representation of Embodiment 10:
- the difference between the linear motor 100 for intelligent machine degree of freedom control of the present embodiment and the linear motor 100 for intelligent machine degree of freedom control of the first embodiment is:
- stator 20 and the mover 30 are each elongated, and the mover 30 is slidably mounted on the stator 20.
- This structure can make the mover 30 a track structure, and the combined stator 20 moves on the mover 30.
- stator 20 can also be fabricated as a track structure with the mover 30 moving over the stator 20.
- the casing 10 is covered on the stator 20 to protect the structure of the stator 20.
- the linear motor 100 for intelligent machine degree of freedom control further includes a slide rail 16 supporting the mover 30, and the mover 30 is mounted on the slide In the rail 16, the casing 10 is slidably mounted on the slide rail 16.
- the stator 20 can be better guided to move relative to the mover 30, and the same function can be used to protect the mover 30.
- a roller 161 is further mounted on the casing 10, and the roller 161 is fitted on the sliding rail 16, so that the casing 10 can be better on the sliding rail 1
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Abstract
A linear motor (100) for use in controlling degrees of freedom of intelligent machines, comprising: a housing (10), a rotor (30), and a stator (20); the rotor (30) comprises a plurality of magnetic permeable plates (31) and a plurality of magnetic shielding plates (32), the magnetic permeable plates (31) and the magnetic shielding plates (32) being arranged in alternating stacks; the stator (20) comprises a plurality of drive mechanisms (21), each drive mechanism (21) comprising at least three groups of excitation components (22), while each group of excitation components comprises a magnetic permeable arm (23) and a control coil (24) which is wound on the magnetic permeable arm, and the magnetic permeable arm comprises at least one layer of magnetic permeable sheets (231) and magnetic shielding sheets (232) which wrap the magnetic permeable sheets (231). The linear motor for use in controlling degrees of freedom of intelligent machines has the advantages of having a small volume, high operating force, high precision in position control, little motion inertia, being simple to control, and the like, and may be applied in intelligent machine devices, such as a robot joint drive.
Description
用于智能机械自由度控制的直线电机 技术领域 Linear motor for intelligent machine degree of freedom control
[0001] 本发明属于电机领域, 尤其涉及一种用于智能机械自由度控制的直线电机。 [0001] The present invention belongs to the field of electric machines, and more particularly to a linear motor for intelligent mechanical degree of freedom control.
背景技术 Background technique
[0002] 直线电机也称线性电机, 直线电机是一种将电能直接转换成直线运动机械能, 而不需要任何中间转换机构的传动装置。 它可以看成是一台旋转电机按径向剖 幵, 并展成平面而成。 由定子演变而来的一侧称为初级, 由动子演变而来的一 侧称为次级。 在实际应用吋, 将初级和次级制造成不同的长度, 以保证在所需 行程范围内初级与次级之间的耦合保持不变。 直线电机可以是短初级长次级, 也可以是长初级短次级。 当初级绕组通入交流电源吋, 便在气隙中产生行波磁 场, 次级在行波磁场切割下, 将感应出电动势并产生电流, 该电流与气隙中的 磁场相作用就产生电磁推力。 如果初级固定, 则次级在推力作用下做直线运动 ; 反之, 则初级做直线运动。 因而现有直线电机的定子一般是在长直导轨上间 隔设置产生磁场的永磁体或线圈, 同样的在动子导轨上间隔设置线圈而成。 但 是这种定子及动子结构, 由于要间隔设置多个线圈或永磁体, 因而体积较大, 导致直线电机的体积大, 控制困难。 [0002] A linear motor is also called a linear motor. A linear motor is a transmission that directly converts electrical energy into linear motion mechanical energy without any intermediate conversion mechanism. It can be seen as a rotating motor that is cut radially and flattened. The side that evolved from the stator is called the primary, and the side that evolved from the mover is called the secondary. In practical applications, the primary and secondary are manufactured to different lengths to ensure that the coupling between the primary and secondary remains constant over the desired range of travel. The linear motor can be a short primary long secondary or a long primary short secondary. When the primary winding is connected to the AC power source, a traveling wave magnetic field is generated in the air gap. When the secondary wave is cut by the traveling wave magnetic field, the electromotive force is induced and a current is generated. The current reacts with the magnetic field in the air gap to generate an electromagnetic thrust. . If the primary is fixed, the secondary moves linearly under the action of the thrust; otherwise, the primary performs a linear motion. Therefore, the stator of the conventional linear motor is generally provided with a permanent magnet or a coil which generates a magnetic field at intervals on the long straight guide rail, and is similarly provided with coils spaced apart on the mover guide rail. However, such a stator and mover structure has a large volume due to the arrangement of a plurality of coils or permanent magnets at intervals, which results in a large volume of the linear motor and difficulty in control.
技术问题 technical problem
[0003] 本发明的目的在于提供一种用于智能机械自由度控制的直线电机, 旨在解决现 有直线电机体积大、 控制困难的问题。 [0003] An object of the present invention is to provide a linear motor for intelligent machine degree of freedom control, which aims to solve the problem that the existing linear motor is bulky and difficult to control.
问题的解决方案 Problem solution
技术解决方案 Technical solution
[0004] 本发明是这样实现的, 一种用于智能机械自由度控制的直线电机, 包括机壳、 动子和驱动所述动子直线移动的定子, 所述动子包括用于导磁的若干导磁板和 隔离相邻两所述导磁板的若干隔磁板, 且所述导磁板与所述隔磁板交替层叠设 置; 所述定子包括若干套用于驱动所述动子移动的驱动机构, 各套所述驱动机 构包括至少三组用于生产驱动磁场的励磁组件, 各组所述励磁组件包括导磁臂
和缠绕于所述导磁臂上的控制线圈, 所述导磁臂包括沿所述动子移动方向设置 的至少一层导磁片和包裹各所述导磁片的隔磁片。 The present invention is achieved by a linear motor for intelligent machine degree of freedom control, comprising a casing, a mover, and a stator for driving the mover linearly, the mover including a magnetic guide. a plurality of magnetic conductive plates and a plurality of magnetic isolation plates separating the two adjacent magnetic conductive plates, wherein the magnetic conductive plates and the magnetic isolation plates are alternately stacked; the stator includes a plurality of sleeves for driving the movement of the mover a drive mechanism, each set of the drive mechanism includes at least three sets of excitation components for producing a drive magnetic field, each set of the excitation components including a magnetic arm And a control coil wound on the magnetic arm, the magnetic arm comprising at least one magnetic conductive sheet disposed along a moving direction of the mover and a magnetic insulating sheet encasing each of the magnetic conductive sheets.
[0005] 进一步地, 相邻两组所述励磁组件中各所述导磁片满足如下关系: [0005] Further, each of the adjacent two sets of the excitation components satisfies the following relationship:
[0006] 一组所述励磁组件中一个所述导磁片的中部正对所述动子上某个所述导磁板的 中部位置吋: 另一组所述励磁组件中对应的所述导磁片的中部与该导磁片邻近 的所述导磁板的中部位置相错幵, 且该导磁片与该导磁片距离最近的相邻两所 述导磁板的中部位置相错幵; 任意相邻两组所述励磁组件中同一位置对应的两 个所述导磁片间的距离相等。 [0006] a middle portion of one of the magnetizing members of the set of the excitation components is opposite to a middle position of a certain one of the magnetically permeable plates on the mover: a corresponding one of the other set of the excitation components The middle portion of the magnetic sheet is opposite to the central portion of the magnetic conductive sheet adjacent to the magnetic conductive sheet, and the central portion of the adjacent magnetic conductive sheets of the magnetic conductive sheet and the magnetic conductive sheet are opposite to each other. The distance between two of the magnetic conductive sheets corresponding to the same position in any two adjacent sets of the excitation components is equal.
[0007] 进一步地, 同一组所述励磁组件中相邻两个所述导磁片间的距离相等。 [0007] Further, the distance between two adjacent magnetic conductive sheets in the same group of the excitation components is equal.
[0008] 进一步地, 同一组所述励磁组件中相邻两个所述导磁片间的距离与一片所述导 磁片的厚度之和等于所述动子中相邻的一片所述导磁板与一片所述隔磁板的厚 度之和。 [0008] Further, a sum of a distance between two adjacent magnetic conductive sheets of the same set of the excitation components and a thickness of one of the magnetic conductive sheets is equal to the magnetic permeability of an adjacent one of the movers The sum of the thickness of the plate and a piece of the magnetic isolation plate.
[0009] 进一步地, 各套所述驱动机构包括三组所述励磁组件, 各组所述励磁组件的所 述导磁臂包括一层导磁片和包裹该导磁片的所述隔磁片。 [0009] Further, each set of the driving mechanism includes three sets of the excitation components, and the magnetic arm of each set of the excitation components includes a magnetic conductive sheet and the magnetic isolation sheet enclosing the magnetic conductive sheet. .
[0010] 进一步地, 各所述控制线圈设置于所述隔磁片中。 [0010] Further, each of the control coils is disposed in the magnetic isolation sheet.
[0011] 进一步地, 各所述控制线圈蚀刻于所述隔磁片中。 [0011] Further, each of the control coils is etched into the magnetic isolation sheet.
[0012] 进一步地, 任意相邻两个所述导磁片间的距离相等。 [0012] Further, the distance between any two adjacent magnetic conductive sheets is equal.
[0013] 进一步地, 相邻两个所述导磁片中部间的距离 L满足以下公式: [0013] Further, the distance L between the two central portions of the adjacent magnetic conductive sheets satisfies the following formula:
[0014] L=M*K, M≠3X; [0014] L=M*K, M≠3X;
[0015] K=(dl+d2)/3 ; [0015] K = (dl + d2) / 3;
[0016] 其中, dl为各所述导磁板的厚度, d2为各所述隔磁板的厚度, X为正整数, M 为正整数。 [0016] wherein dl is the thickness of each of the magnetic conductive plates, d2 is the thickness of each of the magnetic isolation plates, X is a positive integer, and M is a positive integer.
[0017] 进一步地, 所述动子与所述定子均呈长条状, 所述定子滑动安装于所述动子上 [0017] Further, the mover and the stator are both elongated, and the stator is slidably mounted on the mover
[0018] 进一步地, 还包括支撑所述动子的滑轨, 所述动子安装于所述滑轨中, 所述机 壳罩于所述定子上, 且所述机壳滑动安装于所述滑轨上。 [0018] Further, further comprising a slide rail supporting the mover, the mover is mounted in the slide rail, the casing is disposed on the stator, and the casing is slidably mounted on the stator On the rails.
[0019] 进一步地, 所述机壳上还安装有与所述滑轨相配合的滚轮。 [0019] Further, a roller that cooperates with the sliding rail is further mounted on the casing.
[0020] 另一优选方案, 所述动子呈圆柱状, 各组所述励磁组件包括多个所述导磁臂,
且多个所述导磁臂均匀环绕所述动子。 [0020] In another preferred embodiment, the mover has a cylindrical shape, and each set of the excitation components includes a plurality of the magnetically conductive arms. And a plurality of the magnetic guiding arms uniformly surround the mover.
[0021] 进一步地, 各所述导磁板上设有若干第一外齿, 各所述导磁臂上设有若干分别 与各所述第一外齿相对应的定位内齿。 [0021] Further, each of the magnetic conductive plates is provided with a plurality of first external teeth, and each of the magnetic conductive arms is provided with a plurality of positioning internal teeth respectively corresponding to the first external teeth.
[0022] 进一步地, 还包括支撑所述动子的支撑轴, 所述动子中幵设有供所述支撑轴穿 过固定的中心孔。 [0022] Further, a support shaft supporting the mover is further included, and the mover is provided with a central hole through which the support shaft passes.
[0023] 进一步地, 所述机壳罩于所述定子上, 所述机壳的两端幵设有供所述动子穿过 的幵孔。 [0023] Further, the casing is disposed on the stator, and two ends of the casing are provided with a bore through which the mover passes.
[0024] 进一步地, 所述幵孔中安装有轴套。 [0024] Further, a bushing is installed in the bore.
[0025] 另一优选方案, 包括支撑轴, 所述动子包括环绕所述支撑轴的多个磁吸臂, 各 所述磁吸臂包括交替层叠设置的若干所述导磁板和所述隔磁板; 各组所述励磁 组件包括分别与各所述磁吸臂相对应的多个所述导磁臂, 且多个所述导磁臂均 匀环绕所述动子。 [0025] Another preferred solution includes a support shaft, the mover includes a plurality of magnetic arms surrounding the support shaft, each of the magnetic arms includes a plurality of the magnetic conductive plates and the partitions alternately stacked a magnetic plate; each of the set of excitation components includes a plurality of the magnetically conductive arms respectively corresponding to the respective magnetic arms, and a plurality of the magnetically conductive arms uniformly surround the mover.
[0026] 进一步地, 各所述导磁板呈扇形设置。 Further, each of the magnetic conductive plates is disposed in a fan shape.
[0027] 进一步地, 各所述导磁板上设有若干第一外齿, 各所述导磁臂上设有若干分别 与各所述第一外齿相对应的定位内齿。 [0027] Further, each of the magnetic conductive plates is provided with a plurality of first external teeth, and each of the magnetic conductive arms is provided with a plurality of positioning internal teeth respectively corresponding to the first external teeth.
[0028] 进一步地, 各所述磁吸臂远离所述导磁臂的一端安装有永磁体。 [0028] Further, a permanent magnet is mounted on one end of each of the magnetic arms away from the magnetic arm.
[0029] 进一步地, 所述机壳罩于所述定子上, 所述机壳的两端幵设有供所述动子穿过 的幵孔, 所述定子的两端安装有垫环, 各所述垫环安装于所述机壳的内表面。 [0029] Further, the casing is disposed on the stator, and two ends of the casing are provided with a bore for the mover to pass through, and the two ends of the stator are mounted with a back ring, The backing ring is mounted to an inner surface of the casing.
[0030] 另一优选方案, 所述机壳呈圆筒状, 所述机壳套于所述动子上, 所述定子滑动 安装于所述机壳中, 各组所述励磁组件包括多个所述导磁臂, 且多个所述导磁 臂均匀环绕所述机壳的轴向设置, 所述动子环绕所述定子设置。 [0030] In another preferred embodiment, the casing is cylindrical, the casing is sleeved on the mover, the stator is slidably mounted in the casing, and each set of the excitation components includes a plurality of The magnetic arm, and a plurality of the magnetic arms are evenly disposed around the axial direction of the casing, and the mover is disposed around the stator.
[0031] 进一步地, 还包括夹持固定若干套所述驱动机构的夹持板, 所述夹持板滑动安 装于所述动子中。 Further, further comprising a clamping plate that clamps and fixes the plurality of sets of the driving mechanism, the clamping plate being slidably mounted in the mover.
[0032] 进一步地, 还包括支撑轴, 多个所述导磁臂均匀环绕安装于所述支撑轴上。 [0032] Further, a support shaft is further included, and the plurality of the magnetic conductive arms are evenly mounted on the support shaft.
[0033] 进一步地, 各所述导磁板上设有若干第一内齿, 各所述导磁臂上设有若干分别 与各所述第一外齿相对应的定位外齿。 [0033] Further, each of the magnetic conductive plates is provided with a plurality of first internal teeth, and each of the magnetic conductive arms is provided with a plurality of positioning external teeth respectively corresponding to the first external teeth.
[0034] 进一步地, 各所述导磁片呈环形。 [0034] Further, each of the magnetic conductive sheets has a ring shape.
[0035] 进一步地, 所述动子包括安装于所述机壳内表面的多个磁吸臂, 各所述磁吸臂
包括交替层叠设置的若干所述导磁板和所述隔磁板; 各所述导磁片呈扇形。 [0035] Further, the mover includes a plurality of magnetic arms mounted on an inner surface of the casing, and each of the magnetic arms And comprising a plurality of the magnetic conductive plates and the magnetic isolation plates arranged alternately; each of the magnetic conductive sheets has a fan shape.
[0036] 进一步地, 各所述导磁臂远离所述动子一端安装有永磁块。 [0036] Further, each of the magnetic guiding arms is mounted with a permanent magnet block away from one end of the mover.
发明的有益效果 Advantageous effects of the invention
有益效果 Beneficial effect
[0037] 本发明的用于智能机械自由度控制的直线电机的动子使用交替层叠设置的导磁 板与隔磁板, 则动子体积可以制作较小; 定子使用交替层叠设置的导磁片与隔 磁片形成导磁臂, 并在导磁臂上缠绕控制线圈, 形成励磁组件, 当控制线圈通 电吋, 会产生磁场, 并使导磁片上生产磁力, 以吸引动子的导磁板, 从而使动 子移动; 而设置至少三组励磁组件形成驱动机构, 通过各组励磁组件的控制线 圈依次通电, 以驱动动子移动, 控制简单, 且可以将定子的结构制作较小, 从 而将该用于智能机械自由度控制的直线电机体积较小。 该用于智能机械自由度 控制的直线电机可以应用在智能机械设备, 如机器人关节驱动中。 [0037] The mover of the linear motor for intelligent mechanical degree of freedom control of the present invention uses a magnetically permeable plate and a magnetically permeable plate which are alternately stacked, so that the mover volume can be made smaller; the stator uses alternating magnetic conductive sheets. Forming a magnetic conductive arm with the magnetic isolation piece, and winding a control coil on the magnetic conductive arm to form an excitation component. When the control coil is energized, a magnetic field is generated, and a magnetic force is generated on the magnetic conductive piece to attract the magnetic conductive plate of the mover. Thereby moving the mover; and setting at least three sets of excitation components to form a drive mechanism, sequentially energizing the control coils of each set of excitation components to drive the mover, the control is simple, and the structure of the stator can be made smaller, thereby Linear motors for intelligent machine degree of freedom control are small. The linear motor for intelligent machine degree of freedom control can be applied to intelligent mechanical devices such as robotic joint drives.
对附图的简要说明 Brief description of the drawing
附图说明 DRAWINGS
[0038] 图 1是本发明实施例一提供的一种用于智能机械自由度控制的直线电机沿其轴 向的剖视结构示意图; 1 is a cross-sectional structural view of a linear motor for intelligent mechanical degree of freedom control along an axial direction thereof according to a first embodiment of the present invention;
[0039] 图 2是图 1中 E部分的放大结构示意图; 2 is a schematic enlarged view of a portion E of FIG. 1;
[0040] 图 3是图 1的用于智能机械自由度控制的直线电机沿其径向的剖视结构示意图; [0041] 图 4是图 1的用于智能机械自由度控制的直线电机中励磁组件的正视结构示意图 3 is a cross-sectional structural view of the linear motor for intelligent mechanical degree of freedom control of FIG. 1 along a radial direction thereof; [0041] FIG. 4 is an excitation of the linear motor for intelligent mechanical degree of freedom control of FIG. Schematic diagram of the component's front view
[0042] 图 5是图 1的用于智能机械自由度控制的直线电机中单个导磁片处于不同位置吋 的结构示意图, 其中 a图为导磁片处于 P位置吋结构示图, b图为导磁片处于 R位 置吋结构示图; 5 is a schematic structural view of a single magnetic guide piece of the linear motor for intelligent mechanical degree of freedom control of FIG. 1 at different positions, wherein a picture is a P-position 吋 structure diagram of the magnetic conductive piece, and b is a picture. The magnetic permeable sheet is in the R position 吋 structure diagram;
[0043] 图 6是图 5中导磁片的受力结构示意图; Figure 6 is a schematic view showing the structure of the magnetic conductive sheet of Figure 5;
[0044] 图 7是图 1的用于智能机械自由度控制的直线电机中动子移动的原理结构示意图 7 is a schematic structural diagram of the movement of a mover in a linear motor for intelligent mechanical degree of freedom control of FIG.
[0045] 图 8是本发明实施例二提供的一种用于智能机械自由度控制的直线电机中动子 移动的原理结构示意图。
[0046] 图 9是本发明实施例三提供的一种用于智能机械自由度控制的直线电机中动子 移动的原理结构示意图。 8 is a schematic structural diagram of a mover in a linear motor for intelligent machine degree of freedom control according to a second embodiment of the present invention. 9 is a schematic structural diagram of a mover in a linear motor for intelligent machine degree of freedom control according to a third embodiment of the present invention.
[0047] 图 10是本发明实施例四提供的一种用于智能机械自由度控制的直线电机中动子 移动的原理结构示意图。 10 is a schematic structural diagram of a mover in a linear motor for intelligent machine degree of freedom control according to Embodiment 4 of the present invention.
[0048] 图 11是本发明实施例五提供的一种用于智能机械自由度控制的直线电机沿其轴 向的剖视结构示意图; 11 is a cross-sectional structural view of a linear motor for intelligent mechanical degree of freedom control along an axial direction thereof according to Embodiment 5 of the present invention;
[0049] 图 12是图 11的用于智能机械自由度控制的直线电机沿其径向的剖视结构示意图 12 is a cross-sectional structural view of the linear motor for intelligent mechanical degree of freedom control of FIG. 11 along its radial direction. [0049] FIG.
[0050] 图 13是本发明实施例六提供的一种用于智能机械自由度控制的直线电机沿其轴 向的剖视结构示意图; 13 is a cross-sectional structural view of a linear motor for intelligent mechanical degree of freedom control along its axial direction according to Embodiment 6 of the present invention;
[0051] 图 14是图 13的用于智能机械自由度控制的直线电机沿其径向的剖视结构示意图 14 is a cross-sectional structural view of the linear motor for intelligent mechanical degree of freedom control of FIG. 13 along the radial direction thereof.
[0052] 图 15是本发明实施例七提供的一种用于智能机械自由度控制的直线电机沿其轴 向的剖视结构示意图; 15 is a cross-sectional structural view of a linear motor for intelligent mechanical degree of freedom control along its axial direction according to Embodiment 7 of the present invention;
[0053] 图 16是图 15的用于智能机械自由度控制的直线电机沿其径向的剖视结构示意图 16 is a cross-sectional structural view of the linear motor for intelligent mechanical degree of freedom control of FIG. 15 along its radial direction.
[0054] 图 17是本发明实施例八提供的一种用于智能机械自由度控制的直线电机沿其径 向的剖视结构示意图。 17 is a cross-sectional structural view of a linear motor for intelligent mechanical degree of freedom control along a radial direction thereof according to Embodiment 8 of the present invention.
[0055] 图 18是本发明实施例九提供的一种用于智能机械自由度控制的直线电机沿其轴 向的剖视结构示意图; 18 is a cross-sectional structural view of a linear motor for intelligent mechanical degree of freedom control along its axial direction according to Embodiment 9 of the present invention;
[0056] 图 19是沿图 18中线 F-F的剖视结构示意图; 19 is a cross-sectional structural view taken along line F-F of FIG. 18;
[0057] 图 20是沿图 18中线 G-G的剖视结构示意图。 20 is a cross-sectional structural view taken along line G-G of FIG. 18.
[0058] 图 21是本发明实施例十提供的一种用于智能机械自由度控制的直线电机沿其长 度方向的剖视结构示意图; 21 is a cross-sectional structural view of a linear motor for intelligent mechanical degree of freedom control along a length direction thereof according to Embodiment 10 of the present invention;
[0059] 图 22是图 21的用于智能机械自由度控制的直线电机沿垂直于其长度方向的剖视 结构示意图。 本发明的实施方式
[0060] 为了使本发明的目的、 技术方案及优点更加清楚明白, 以下结合附图及实施例 , 对本发明进行进一步详细说明。 应当理解, 此处所描述的具体实施例仅仅用 以解释本发明, 并不用于限定本发明。 22 is a cross-sectional structural view of the linear motor for intelligent mechanical degree of freedom control of FIG. 21 taken along a longitudinal direction thereof. [0059] FIG. Embodiments of the invention The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0061] 实施例一: [0061] Embodiment 1:
[0062] 请参阅图 1-图 7, 本发明实施例提供的一种用于智能机械自由度控制的直线电 机 100, 包括机壳 10、 动子 30和定子 20, 机壳 10起到保护动子 30和定子 20的作用 , 同吋固定住机壳 10可以将该用于智能机械自由度控制的直线电机 100固定, 从 而机壳 10同吋起到整体安装固定该用于智能机械自由度控制的直线电机 100的作 用。 定子 20用于驱动动子 30直线移动, 以实现用于智能机械自由度控制的直线 电机 100的功能。 动子 30包括若干导磁板 31和若干隔磁板 32, 且导磁板 31与隔磁 板 32交替层叠设置; 具体为, 沿动子 30直线移动的方向, 设置一层导磁板 31、 一层隔磁板 32、 一层导磁板 31、 一层隔磁板 32这样交替设置。 导磁板 31用于导 磁, 从而在受到磁场的吸力作用吋, 会向磁场磁阻最小的方向移动。 隔磁板 32 不导磁, 用于将相邻两片导磁板 31分隔幵。 定子 20包括若干套驱动机构 21, 驱 动机构 21用于生产驱动磁场, 从而在驱动磁场的作用下, 驱动动子 30移动。 各 套驱动机构 21包括至少三组励磁组件 22, 由各组励磁组件 22产生驱动磁场, 以 驱动动子 30移动。 各组励磁组件 22包括导磁臂 23和缠绕于导磁臂 23上的控制线 圈 24, 从而当控制线圈 24通电吋, 会在导磁臂 23上产生感应磁场。 具体为, 导 磁臂 23包括沿动子 30移动方向设置的至少一层导磁片 231和包裹导磁片 231的隔 磁片 232。 从而当控制线圈 24通电吋, 在导磁片 231上产生感应磁场, 在该磁场 的作用下, 会吸引动子 30上距离最近的导磁板 31, 以拉动动子 30移动, 而当各 组励磁组件 22依次配合作用吋, 则会驱动动子 30直线移动。 Referring to FIG. 1 to FIG. 7 , a linear motor 100 for intelligent machine degree of freedom control according to an embodiment of the present invention includes a casing 10, a mover 30 and a stator 20, and the casing 10 protects the movement. The function of the sub- 30 and the stator 20, and fixing the casing 10 at the same time, can fix the linear motor 100 for intelligent mechanical degree of freedom control, so that the casing 10 is integrally mounted and fixed for intelligent mechanical degree of freedom control. The role of the linear motor 100. The stator 20 is used to drive the mover 30 to move linearly to realize the function of the linear motor 100 for intelligent machine degree of freedom control. The movable body 30 includes a plurality of magnetic conductive plates 31 and a plurality of magnetic shielding plates 32, and the magnetic conductive plates 31 and the magnetic shielding plates 32 are alternately stacked; specifically, a magnetic conductive plate 31 is disposed along a direction in which the mover 30 moves linearly. A magnetic isolation plate 32, a magnetic conductive plate 31, and a magnetic isolation plate 32 are alternately arranged. The magnetic conductive plate 31 is used for magnetic conduction, and is moved in the direction in which the magnetic field reluctance is minimized after being subjected to the suction force of the magnetic field. The magnetic isolation plate 32 is non-magnetically conductive and is used to separate the adjacent two magnetic conductive plates 31. The stator 20 includes a plurality of sets of drive mechanisms 21 for producing a drive magnetic field to drive the mover 30 to move under the action of the drive magnetic field. Each of the drive mechanisms 21 includes at least three sets of excitation components 22, and a drive magnetic field is generated by each set of excitation components 22 to drive the mover 30 to move. Each set of field assembly 22 includes a magnetic arm 23 and a control coil 24 wound around the magnetic arm 23 such that when the control coil 24 is energized, an induced magnetic field is generated on the magnetic arm 23. Specifically, the magnetic arm 23 includes at least one magnetic conductive sheet 231 disposed along the moving direction of the mover 30 and a magnetic insulating sheet 232 surrounding the magnetic conductive sheet 231. Therefore, when the control coil 24 is energized, an induced magnetic field is generated on the magnetic conductive sheet 231, and under the action of the magnetic field, the closest magnetic conductive plate 31 on the mover 30 is attracted to pull the mover 30 to move, and when each group When the exciting assembly 22 is actuated in sequence, the mover 30 is driven to move linearly.
[0063] 该用于智能机械自由度控制的直线电机 100的动子 30使用交替层叠设置的导磁 板 31与隔磁板 32, 则动子 30体积可以制作较小; 定子 20使用交替层叠设置的导 磁片 231与隔磁片 232形成导磁臂 23, 并在导磁臂 23上缠绕控制线圈 24, 形成励 磁组件 22, 当控制线圈 24通电吋, 会产生磁场, 并使导磁片 231上生产磁力, 以 吸引动子 30的导磁板 31, 从而使动子 30移动; 而设置至少三组励磁组件 22形成 驱动机构 21, 通过各组励磁组件 22的控制线圈 24依次通电, 以驱动动子 30移动
, 控制简单, 且可以将定子 20的结构制作较小, 从而将该用于智能机械自由度 控制的直线电机 100体积较小。 [0063] The mover 30 of the linear motor 100 for intelligent machine degree of freedom control uses the magnetic conductive plates 31 and the magnetic isolation plates 32 which are alternately stacked, so that the volume of the mover 30 can be made smaller; the stator 20 is alternately stacked. The magnetic conductive piece 231 and the magnetic isolation piece 232 form the magnetic conductive arm 23, and the control coil 24 is wound around the magnetic conductive arm 23 to form the excitation component 22. When the control coil 24 is energized, a magnetic field is generated, and the magnetic conductive piece 231 is generated. The magnetic force is generated to attract the magnetic conductive plate 31 of the mover 30 to move the mover 30; and at least three sets of the excitation components 22 are provided to form the drive mechanism 21, and the control coils 24 of the respective sets of the excitation components 22 are sequentially energized to drive Mover 30 moves The control is simple, and the structure of the stator 20 can be made small, so that the linear motor 100 for intelligent machine degree of freedom control is small in volume.
[0064] 由于是通过励磁组件 22的导磁片 231来磁吸最近的导磁板 31, 以带动动子 30移 动, 从而在各组励磁组件 22通电的吋间内, 动子 30移动的距离是一定的, 从而 可以精确控制用于智能机械自由度控制的直线电机 100的移动距离。 [0064] Since the magnetic conductive sheet 31 is magnetically attracted by the magnetic conductive sheet 231 of the excitation unit 22 to move the mover 30, the distance moved by the mover 30 in the turn of each group of the excitation unit 22 is performed. It is fixed so that the moving distance of the linear motor 100 for the intelligent machine degree of freedom control can be precisely controlled.
[0065] 导磁板 31可以为铁板、 钢板、 硅钢、 电工纯铁、 坡莫合金、 金属纳米合金材料 等导磁材料制作。 隔磁板 32可以为铜板、 铝板、 塑料等不导磁的材料制作。 [0065] The magnetic conductive plate 31 may be made of a magnetic conductive material such as an iron plate, a steel plate, a silicon steel, an electrical pure iron, a permalloy, or a metal nanoalloy material. The magnetic isolation plate 32 can be made of a non-magnetic material such as a copper plate, an aluminum plate, or a plastic.
[0066] 导磁片 231可以为铁片、 钢片、 硅钢、 电工纯铁、 坡莫合金、 金属纳米合金材 料等导磁材料制作的片。 隔磁片 232可以为塑料片、 树脂片等绝缘材料制作的片 。 当然, 也可以在导磁片 231上包裹绝缘漆等绝缘包层, 再将这些包有绝缘包层 的导磁片 231叠合起来, 形成导磁臂 23。 [0066] The magnetic permeable sheet 231 may be a sheet made of a magnetic conductive material such as iron sheet, steel sheet, silicon steel, electric iron, permalloy, or metal nano-alloy material. The magnetic spacer 232 may be a sheet made of an insulating material such as a plastic sheet or a resin sheet. Of course, an insulating coating such as an insulating varnish may be applied to the magnetic conductive sheet 231, and the magnetic insulating sheets 231 coated with the insulating cladding may be laminated to form the magnetic conductive arm 23.
[0067] 驱动机构 21的数量可以根据定子 20的长度、 各导磁臂 23的厚度来进行确定。 The number of the drive mechanisms 21 can be determined according to the length of the stator 20 and the thickness of each of the magnetic arms 23.
[0068] 进一步地, 相邻两组励磁组件 22中各导磁片 231满足如下关系: [0068] Further, each of the magnetic conductive sheets 231 of the adjacent two sets of excitation components 22 satisfies the following relationship:
[0069] 一组励磁组件 22中一个导磁片 231的中部正对动子 30上某个导磁板 31的中部位 置吋: 另一组励磁组件 22中对应的导磁片 231的中部与该导磁片 231邻近的导磁 板 31的中部位置相错幵, 且该导磁片 231与该导磁片 231距离最近的相邻两导磁 板 31的中部位置相错幵; 任意相邻两组励磁组件 22中同一位置对应的两个导磁 片 231间的距离相等。 [0069] The central portion of one of the magnetic plates 231 of one set of the excitation components 22 is opposite to the central portion of a certain magnetic conductive plate 31 on the mover 30: the middle of the corresponding magnetic conductive plate 231 of the other set of excitation components 22 The central portion of the magnetic conductive plate 31 adjacent to the magnetic conductive sheet 231 is erroneously twisted, and the magnetic conductive piece 231 and the magnetic conductive piece 231 are in the wrong position from the middle of the adjacent two magnetic conductive plates 31; The distance between the two magnetic conductive sheets 231 corresponding to the same position in the group excitation unit 22 is equal.
[0070] 这种结构, 在一组励磁组件 22中一个导磁片 231的中部正对动子 30上某个导磁 板 31的中部位置吋, 另一组励磁组件 22中对应位置的导磁片 231对与该导磁片 23 1的相邻两个导磁板 31的吸力不相等, 这样可以吸弓 I距离该导磁片 231最近的导 磁板 31向该导磁片 231移动。 而相邻两组励磁组件 22中同一位置对应的两个导磁 片 231, 及一组励磁组件 22中一个导磁片 231与另一组励磁组件 22中对应位置的 导磁片 231, 是指如某组励磁组件 22中第 n个导磁片 231与另一组励磁组件 22中第 n个导磁片 231, 第 n个导磁片 231可以是各励磁组件 22中的第一个导磁片 231、 第 二个导磁片 231等等。 而将任意相邻两组励磁组件 22中同一位置对应的两个导磁 片 231间的距离相等, 则任意组励磁组件 22的某个导磁片 231的中部正对动子 30 上某个导磁板 31的中部吋, 邻近的组励磁组件 22中的对应导磁片 231处在距离该
导磁片 231最近的导磁板 31的同一侧, 且距离相等, 从而保证在通电吋, 能控制 向一个方向移动, 且移动平稳。 [0070] In such a structure, in a middle portion of one of the magnetizing pieces 231 of a group of the exciting members 22, the middle portion of the magnetically permeable plate 31 on the mover 30 is 吋, and the magnetic field at the corresponding position of the other set of the exciting members 22 The suction force of the sheet 231 to the adjacent two magnetic conductive plates 31 of the magnetic conductive sheet 23 1 is not equal, so that the magnetic conductive sheet 31 closest to the magnetic conductive sheet 231 can be moved toward the magnetic conductive sheet 231. The two magnetic conductive sheets 231 corresponding to the same position in the two sets of excitation components 22, and one magnetic conductive sheet 231 of one of the excitation components 22 and the magnetic conductive sheet 231 of the corresponding position of the other excitation assembly 22 are For example, the nth magnetic conductive sheet 231 of the set of excitation components 22 and the nth magnetic conductive sheet 231 of the other set of excitation components 22, the nth magnetic conductive sheet 231 may be the first magnetic permeability of each of the excitation components 22. A sheet 231, a second magnetic sheet 231, and the like. The distance between the two magnetic conductive sheets 231 corresponding to the same position in any two adjacent excitation components 22 is equal, and the middle of a certain magnetic conductive sheet 231 of any group of excitation components 22 is opposite to a certain guide on the movable portion 30. In the middle of the magnetic plate 31, the corresponding magnetically permeable piece 231 in the adjacent group excitation assembly 22 is at a distance The same side of the magnetic conductive plate 31 of the magnetic permeable sheet 231 has the same distance, so as to ensure that the movement in one direction can be controlled and the movement is smooth after the energization.
[0071] 各套驱动机构 21中, 励磁组件 22可以为三组及三组以上, 本实施例中, 励磁组 件 22以三组为例进行具体说明。 [0071] In each of the driving mechanisms 21, the excitation components 22 may be three or more sets. In the present embodiment, the excitation components 22 are specifically described by taking three groups as an example.
[0072] 请参阅图 3、 图 4和图 7, 本实施例中, 各套驱动机构 21包括三组励磁组件 22, 各组励磁组件 22的导磁臂 23包括一层导磁片 231和包裹该导磁片 231的隔磁片 232 。 各导磁臂 23使用一层导磁片 231, 从而在各导磁片 231磁吸相应的导磁板 31移 动吋, 其移动的距离可以相对较小, 如可以小到为一个导磁片 231中部到另一个 导磁片 231中部距离的三分之一, 从而可以使得该用于智能机械自由度控制的直 线电机 100的位置控制更精确; 通过设置导磁板 31的厚度及导磁片 231的厚度, 两导磁板 31间的距离及两导磁片 231间的距离, 并通过细分驱动电路的驱动, 可 以使该用于智能机械自由度控制的直线电机 100的直线移动精度达到 1微米, 甚 至可以达到 100纳米的精度, 满足工业控制的要求。 Referring to FIG. 3, FIG. 4 and FIG. 7, in this embodiment, each set of driving mechanism 21 includes three sets of excitation components 22, and the magnetic conductive arms 23 of each set of excitation components 22 include a magnetic conductive sheet 231 and a package. The magnetic shield 231 of the magnetic conductive sheet 231. Each of the magnetic conductive arms 23 uses a magnetic conductive sheet 231, so that the respective magnetic conductive sheets 31 are magnetically moved by the respective magnetic conductive sheets 231, and the moving distance thereof can be relatively small, for example, it can be as small as a magnetic conductive sheet 231. One third of the distance from the middle portion to the middle of the other magnetic conductive sheet 231, so that the position control of the linear motor 100 for intelligent machine degree of freedom control can be made more precise; by setting the thickness of the magnetic conductive plate 31 and the magnetic conductive sheet 231 The thickness, the distance between the two magnetic conductive plates 31 and the distance between the two magnetic conductive sheets 231, and the driving of the subdivided driving circuit, can make the linear motion accuracy of the linear motor 100 for intelligent mechanical degree of freedom control reach 1 Micron, even up to 100 nanometers, meets industrial control requirements.
[0073] 进一步地, 在本实施例中, 各控制线圈 24设置于隔磁片 232中。 这样可以通过 隔磁片 232来保护控制线圈 24。 控制线圈 24缠绕在导磁片 231上, 从而在控制线 圈 24中通电吋, 会在导磁片 231上形成感应磁场。 进一步地, 各控制线圈 24蚀刻 于隔磁片 232中。 加工方便, 精度控制高。 在另一些实施例中, 也可以使用腐蚀 法、 电化学沉积法、 电化学转移法印制而成。 另外, 控制相邻两导磁片 231间距 离吋, 可以通过隔磁片 232的厚度来进行控制。 当相邻两导磁片 231间距离较大 吋, 也可以额外设置隔片来进行控制。 Further, in the present embodiment, each of the control coils 24 is disposed in the magnetic shield 232. This protects the control coil 24 by the magnetic shield 232. The control coil 24 is wound around the magnetic conductive sheet 231, so that an electric field is generated in the control coil 24, and an induced magnetic field is formed on the magnetic conductive sheet 231. Further, each control coil 24 is etched in the magnetic isolation sheet 232. Convenient processing and high precision control. In other embodiments, it may also be printed using an etching method, an electrochemical deposition method, or an electrochemical transfer method. In addition, the distance between the adjacent two magnetic sheets 231 is controlled to be controlled by the thickness of the magnetic shield 232. When the distance between the adjacent two magnetic conductive sheets 231 is larger, an additional spacer may be provided for control.
[0074] 进一步地, 本实施例中, 任意相邻两个导磁片 231间的距离相等。 这种结构加 工制作方便, 成本低, 设计也相对简单。 [0074] Further, in this embodiment, the distance between any two adjacent magnetic conductive sheets 231 is equal. This structure is easy to manufacture, low in cost, and relatively simple in design.
[0075] 进一步地, 请参阅图 5、 图 6和图 7, 相邻两个导磁片 231中部间的距离 L满足以 下公式: [0075] Further, referring to FIG. 5, FIG. 6, and FIG. 7, the distance L between the middle portions of the adjacent two magnetic conductive sheets 231 satisfies the following formula:
[0076] L=M*K, M≠3X; L=M*K, M≠3X;
[0077] K=(dl+d2)/3 ; K = (dl + d2) / 3;
[0078] 其中, dl为各导磁板 31的厚度, d2为各隔磁板 32的厚度, X为正整数, M为正 整数。
[0079] 具体请参阅图 5和图 6, 导磁板 31的厚度为 dl, 隔磁板 32的厚度为 d2, 导磁片 23 1的厚度为 d3, 则当导磁片 231的中部与导磁板 31的中部正对, 即导磁片 231处于 图 5中 P位置吋, 导磁片 231受轴向的力 F=0, 该位置为稳态, 根据力的相互作用 , 动子 30也处于稳态, 当有外部受力干扰吋动子 30保持这个位置。 [0078] wherein dl is the thickness of each of the magnetic conductive plates 31, d2 is the thickness of each magnetic isolation plate 32, X is a positive integer, and M is a positive integer. 5 and FIG. 6, the thickness of the magnetic conductive plate 31 is dl, the thickness of the magnetic isolation plate 32 is d2, and the thickness of the magnetic conductive sheet 23 1 is d3, then the middle portion of the magnetic conductive sheet 231 is guided. The middle portion of the magnetic plate 31 is directly opposite, that is, the magnetic conductive piece 231 is at the P position in FIG. 5, and the magnetic conductive piece 231 is subjected to the axial force F=0, which is a steady state, and according to the interaction of the force, the mover 30 is also In steady state, when there is external force, the tamper 30 maintains this position.
[0080] 当导磁片 231的中部位于 (dl+d3)/2的位置, 即导磁片 231位于图 5中 R位置吋, 导 磁板 31刚刚到达导磁片 231处, 对导磁板 31的吸力最大, 则此吋导磁片 231受力 最大 F=Fmax° [0080] When the middle portion of the magnetic conductive sheet 231 is at the position of (dl+d3)/2, that is, the magnetic conductive sheet 231 is located at the R position 图 in FIG. 5, the magnetic conductive plate 31 just reaches the magnetic conductive sheet 231, and the magnetic conductive sheet The suction force of 31 is the largest, and the magnetic guide piece 231 is subjected to the maximum force F=Fmax°.
[0081] 当导磁片 231位于相邻两个导磁板 31中间, 即导磁片 231位于图 5中 Q位置吋, 导 磁片 231对两个导磁板 31的作用力相等, 导磁片 231受轴向的力 F=0。 该位置为不 稳定状态, 当有外部受力干扰吋, 动子 30不能保持这个位置。 [0081] When the magnetic conductive sheet 231 is located between the two adjacent magnetic conductive plates 31, that is, the magnetic conductive sheet 231 is located at the Q position in FIG. 5, the magnetic conductive sheet 231 has the same force to the two magnetic conductive plates 31, and the magnetic conductive Sheet 231 is subjected to axial force F=0. This position is unstable, and when there is external force disturbance, the mover 30 cannot maintain this position.
[0082] 动子 30导磁片 231受的轴向力的大小 F和该导磁片 231相对于定子 20的导磁板 31 之间的距离 H的函数曲线关系如图 6所示。 需要说明的是: 由于实际情况下磁场 受导磁板 31厚度、 隔磁板 32厚度、 导磁片 231和隔磁片 232的厚度, 导磁板 31的 磁导率、 导磁片 231的磁导率, 定子 20动子 30间间隙等多个非线性因素的影响, 所以实际 Fmax和 H的关系有一定的误差。 [0082] The relationship between the magnitude F of the axial force received by the rotor 30 of the mover 30 and the distance H between the magnetically permeable sheet 231 and the magnetic conductive plate 31 of the stator 20 is as shown in FIG. 6. It should be noted that, due to the actual magnetic field, the thickness of the magnetic conductive plate 31, the thickness of the magnetic isolation plate 32, the thickness of the magnetic conductive sheet 231 and the magnetic spacer 232, the magnetic permeability of the magnetic conductive plate 31, and the magnetic property of the magnetic conductive sheet 231 There are a number of nonlinear factors such as the conductivity, the gap between the stator 20 and the mover 30, so the relationship between the actual Fmax and H has a certain error.
[0083] 对于各驱动机构 21仅包括三组励磁组件 22的用于智能机械自由度控制的直线电 机 100来说, 做为优选地实施例, 请一并参阅图 7, 进一步地, 在选择导磁片 231 及导磁板 31的材料, 确定其磁导率后, 调节导磁板 31、 隔磁板 32、 导磁片 231和 隔磁片 232的厚度。 使相邻两个导磁片 231中: 一个导磁片 231的中部与邻近的导 磁板 31的中间对正, 使另一个导磁片 231轴向受力的 Fmax的位置刚好处于图 5中 的 (dl+d2)/3, 调节定子 20中隔磁片 232的厚度, 使该另一导磁片 231位于三组不 同的位置, 如图 7中八、 B、 C三组励磁组件 22中, 则可以控制 A、 B、 C三组励磁 组件 22的控制线圈 24依次通电, 以驱动动子 30移动。 假设 K=(dl+d2)/3, 相邻两 个导磁片 231中部间的距离 L可以为 K, 2Κ, 4Κ, 5Κ, 7Κ, 8Κ 。 L=M*K [0083] For the linear motor 100 for intelligent mechanical degree of freedom control in which each driving mechanism 21 includes only three sets of excitation components 22, as a preferred embodiment, please refer to FIG. 7 together, and further, in the selection guide After the magnetic sheets 231 and the magnetic conductive sheets 31 are made of materials, the magnetic permeability is determined, and the thicknesses of the magnetic conductive plates 31, the magnetic shielding plates 32, the magnetic conductive sheets 231, and the magnetic spacers 232 are adjusted. In the adjacent two magnetic conductive sheets 231: the middle of one magnetic conductive sheet 231 is aligned with the middle of the adjacent magnetic conductive plate 31, and the position of Fmax of the axial force of the other magnetic conductive sheet 231 is just in FIG. (dl+d2)/3, adjusting the thickness of the magnetic spacer 232 in the stator 20, so that the other magnetic conductive sheet 231 is located at three different positions, as shown in the eight sets of excitation components 22 of eight, B, and C in FIG. Then, the control coils 24 of the three sets of excitation components 22 of A, B, and C can be controlled to be sequentially energized to drive the mover 30 to move. Assuming K = (dl + d2) / 3, the distance L between the two central portions of the adjacent magnetically permeable sheets 231 may be K, 2 Κ, 4 Κ, 5 Κ, 7 Κ, 8 Κ. L=M*K
, Μ≠3Χ; X为正整数, Μ为正整数。 本实施例中, L取值为 Κ。 在实际工作或应 用中, 只需要使相邻两组励磁组件 22中各导磁片 231满足如下关系即可一一组 励磁组件 22中一个导磁片 231的中部正对动子 30上某个导磁板 31的中部位置吋: 另一组励磁组件 22中对应的导磁片 231的中部与该导磁片 231邻近的导磁板 31的
中部位置相错幵, 且该导磁片 231与该导磁片 231距离最近的相邻两导磁板 31的 中部位置相错幵; 任意相邻两组励磁组件 22中同一位置对应的两个导磁片 231间 的距离相等。 , Μ≠3Χ; X is a positive integer, Μ is a positive integer. In this embodiment, L is a value of Κ. In practical work or application, only the magnetic conductive sheets 231 of the adjacent two sets of excitation components 22 need to satisfy the following relationship: a middle of one of the magnetic conductive sheets 231 of one set of the excitation components 22 is opposite to the movable part 30 The middle position of the magnetic conductive plate 31 is: the middle of the corresponding magnetic conductive piece 231 of the other set of excitation components 22 and the magnetic conductive plate 31 adjacent to the magnetic conductive sheet 231 The middle position is erroneously 幵, and the magnetic conductive piece 231 is opposite to the central portion of the adjacent two magnetic conductive plates 31 closest to the magnetic conductive piece 231; two of the adjacent positions of any two adjacent excitation components 22 The distance between the magnetic sheets 231 is equal.
[0084] 请参阅图 1、 图 3和图 5, 进一步地, 各导磁臂 23远离动子 30—端安装有永磁块 2 9。 在导磁臂 23远离动子 30的一端设置永磁块 29, 当导磁臂 23上的控制线圈 24通 电吋, 可以与永磁块 29的磁场相叠加, 以增强或减弱导磁臂 23的吸力, 通过控 制各组励磁组件 22中的控制线圈 24, 使仅作为驱动动子 30移动的组励磁组件 22 中导磁臂 23的磁力增强, 而其它各组励磁组件 22中导磁臂 23的磁力减弱, 以增 加用于智能机械自由度控制的直线电机 100的驱动力; 而当控制线圈 24断电吋, 导磁臂 23的导磁片 231中始终有磁力, 当整个用于智能机械自由度控制的直线电 机 100断电吋, 永磁块 29产生的磁场在轴向上被定子 20磁路部分的导磁材料 (导 磁片 231) 和不导磁材料 (隔磁片 232) 分割。 当定子 20和动子 30导磁材料之间 的距离足够小吋, 如果软磁材料的轴向相对位置有偏移, 磁场将产生静态的磁 力使定子 20动子 30保持在磁阻最小的位置上, 只要施加在该用于智能机械自由 度控制的直线电机 100上的外部作用力小于最大静态的磁力, 该用于智能机械自 由度控制的直线电机 100定子 20动子 30将保持这个相对位置, 因此该用于智能机 械自由度控制的直线电机 100断电后有位置自动保持的功能。 Referring to FIG. 1, FIG. 3 and FIG. 5, further, each of the magnetic arm 23 is mounted with a permanent magnet block 29 away from the end of the mover 30. A permanent magnet block 29 is disposed at one end of the magnetic arm 23 away from the mover 30. When the control coil 24 on the magnetic arm 23 is energized, it may be superimposed with the magnetic field of the permanent magnet block 29 to enhance or weaken the magnetic arm 23. Suction, by controlling the control coils 24 in each set of excitation assemblies 22, the magnetic force of the magnetic arms 23 in the group excitation assembly 22 that only moves as the drive mover 30 is enhanced, while the magnetic arms 23 of the other sets of excitation assemblies 22 are The magnetic force is weakened to increase the driving force of the linear motor 100 for the intelligent machine degree of freedom control; and when the control coil 24 is de-energized, the magnetic flux 231 of the magnetic guiding arm 23 always has a magnetic force, when the whole is used for intelligent mechanical freedom. The linear motor 100 controlled by the degree is turned off, and the magnetic field generated by the permanent magnet block 29 is axially divided by the magnetic conductive material (magnetic conductive sheet 231) of the magnetic circuit portion of the stator 20 and the non-magnetic conductive material (magnetic spacer 232). When the distance between the magnetically permeable material of the stator 20 and the mover 30 is sufficiently small, if the axial relative position of the soft magnetic material is offset, the magnetic field will generate a static magnetic force to keep the stator 20 mover 30 at the position with the smallest magnetic resistance. In the above, as long as the external force applied to the linear motor 100 for the intelligent machine degree of freedom control is smaller than the maximum static magnetic force, the linear motor 100 for the intelligent machine degree of freedom control, the stator 20 mover 30, will maintain the relative position. Therefore, the linear motor 100 for the intelligent machine degree of freedom control has a function of automatically maintaining the position after the power is turned off.
[0085] 进一步地, 本实施例中, 动子 30呈圆柱状, 各组励磁组件 22包括多个导磁臂 23 , 且多个导磁臂 23均匀环绕动子 30。 从而使该用于智能机械自由度控制的直线 电机 100呈圆柱状。 进一步地, 本实施例中, 各组励磁组件 22的导磁臂 23的数量 为四个, 均匀环绕动子 30设置。 Further, in this embodiment, the mover 30 has a cylindrical shape, and each set of the excitation assembly 22 includes a plurality of magnetic conductive arms 23, and the plurality of magnetic conductive arms 23 uniformly surround the mover 30. Thereby, the linear motor 100 for intelligent machine degree of freedom control is cylindrical. Further, in this embodiment, the number of the magnetic conductive arms 23 of each group of the excitation components 22 is four, and is evenly arranged around the mover 30.
[0086] 进一步地, 该用于智能机械自由度控制的直线电机 100还包括支撑动子 30的支 撑轴 15, 动子 30中幵设有供支撑轴 15穿过固定的中心孔。 设置支撑轴 15, 可以 更好的支撑住动子 30。 在另一些实施例中, 可以将动子 30加工成一体结构。 Further, the linear motor 100 for intelligent machine degree of freedom control further includes a support shaft 15 for supporting the mover 30. The mover 30 is provided with a central hole through which the support shaft 15 passes. The support shaft 15 is provided to better support the mover 30. In other embodiments, the mover 30 can be machined into a unitary structure.
[0087] 进一步地, 机壳 10罩于定子 20上, 机壳 10的两端幵设有供动子 30穿过的幵孔 ( 图中未标出) 。 通过机壳 10来支撑定子 20, 同吋起到保护定子 20与动子 30的作 用。 具体地, 本实施例中, 机壳 10呈圆筒状, 定子 20的各导磁臂 23安装在机壳 1 0的内表面中, 以固定住定子 20。
[0088] 更进一步地, 机壳 10两端的幵孔中安装有轴套 11, 以减小摩擦力, 使该用于智 能机械自由度控制的直线电机 100的动子 30移动更灵活。 [0087] Further, the casing 10 is placed on the stator 20, and the two ends of the casing 10 are provided with a bore (not shown) through which the mover 30 passes. The stator 20 is supported by the casing 10, and serves to protect the stator 20 and the mover 30. Specifically, in the present embodiment, the casing 10 has a cylindrical shape, and the respective magnetic guiding arms 23 of the stator 20 are mounted in the inner surface of the casing 10 to fix the stator 20. Further, a bushing 11 is installed in the bores at both ends of the casing 10 to reduce friction, and the mover 30 of the linear motor 100 for intelligent machine degree of freedom control is more flexible.
[0089] 在还有一些实施例中, 可以将支撑轴 15的两端与机壳 10的两端固定相连, 而将 动子 30滑动套在支撑轴 15上, 在机壳 10上幵设通孔, 并在动子 30上连接拉线, 使拉线穿过通孔, 从而在动子 30移动吋, 带动拉线移动。 该结构优点是动子 30 支撑轴不占用运动空间, 并且电机可以安装在空间位置足够的其他地方, 一台 电机左右两个方向上通过拉线驱动的方式带动负载运动, 使得动子 30运动空间 的体积也较小, 进而可以将该用于智能机械自由度控制的直线电机 100制作较小 。 当然, 还有一些实施例中, 可以将动子 30与支撑轴 15固定相连, 而动子 30的 长度小于支撑轴 15的长度, 支撑轴 15的两端滑动安装在机壳 10中, 从而动子 30 移动吋, 带动支撑轴移动, 该结构同样可以将用于智能机械自由度控制的直线 电机 100的体积制作较小。 [0089] In some embodiments, both ends of the support shaft 15 may be fixedly coupled to the two ends of the casing 10, and the mover 30 is slidably sleeved on the support shaft 15, and is disposed on the casing 10. The hole, and the pull wire is connected to the mover 30, so that the pull wire passes through the through hole, so that the mover 30 moves and drives the pull wire to move. The structural advantage is that the support shaft of the mover 30 does not occupy the movement space, and the motor can be installed in other places where the space position is sufficient, and the movement of the load is driven by the pull wire in the left and right directions of one motor, so that the movement space of the mover 30 is The volume is also small, and the linear motor 100 for intelligent machine degree of freedom control can be made smaller. Of course, in some embodiments, the mover 30 can be fixedly coupled to the support shaft 15, and the length of the mover 30 is smaller than the length of the support shaft 15, and both ends of the support shaft 15 are slidably mounted in the casing 10, thereby moving The sub 30 moves the 吋 to drive the support shaft to move, and the structure can also make the volume of the linear motor 100 for the intelligent machine degree of freedom control smaller.
[0090] 进一步地, 本实施例中, 定子 20的各导磁片 231呈扇形, 从而在安装吋, 可以 使定子 20的各励磁组件 22的导磁臂 23更好的环绕动子 30设置。 Further, in this embodiment, each of the magnetic conductive sheets 231 of the stator 20 is fan-shaped, so that the magnetically permeable arms 23 of the excitation components 22 of the stator 20 can be better arranged around the mover 30 after installation.
[0091] 请参阅图 1、 图 4、 图 5和图 7, 本实施例中, 定子 20的驱动机构 21为多套, 本实 施例中画出了三套, 各套驱动机构 21包括三组励磁组件 22, 三组励磁组件 22对 应的各导磁片 231分别为 Al、 Bl、 CI , A2、 B2、 C2, A3、 B3、 C3; 其中 Al、 Bl、 CI三组对应的励磁组件 22形成一套驱动机构 21, A2、 B2、 C2三组对应的励 磁组件 22形成一套驱动机构 21, A3、 B3、 C3三组对应的励磁组件 22形成一套驱 动机构 21。 图 7中示出了动子 30在移动吋, 三套驱动机构 21的各导磁片 231与动 子 30的相对位置。 图 7中, 当 A1导磁片 231正对一个导磁板 31吋, B1导磁片 231位 于 (dl+d2)/3处, C1导磁片 231位于 2*(dl+d2)/3处; 同吋, A2导磁片 231正对下一 个导磁板 31, A3导磁片 231正对再下一个导磁板 31, B2导磁片 231距离该下一个 导磁板 31的 (dl+d2)/3处, B3导磁片 231距离该再下一个导磁板 31的 (dl+d2)/3处, C2导磁片 231距离该下一个导磁板 31的 2*(dl+d2)/3处, C3导磁片 231距离该再下 一个导磁板 31的 2*(dl+d2)/3处。 当各 B组励磁组件 22的控制线圈 24通电吋, 即 B1 组、 B2组、 B3组励磁组件 22的控制线圈 24通电吋, 磁吸动子 30的导磁板 31移动( dl+d2)/3的距离; 然后各 C组励磁组件 22的控制线圈 24通电吋, 即 C1组、 C2组、
C3组励磁组件 22的控制线圈 24通电, 磁吸动子 30的导磁板 31再移动 (dl+d2)/3的 距离; 之后各 A组励磁组件 22的控制线圈 24通电吋, 即 A1组、 A2组、 A3组励磁 组件 22的控制线圈 24通电, 磁吸动子 30的导磁板 31再移动 (dl+d2)/3的距离, 从 而在一个通电周期 (A、 B、 C组励磁组件 22依次通电) , 动子 30前进 (dl+d2)的 距离。 则通电吋序控制为 BCABCABCA ......, 可以控制动子 30前进; 而通电吋 序控制为 CBACBACBA ......, 则可以控制动子 30后退, 控制简单方便。 而每次 各组励磁组件 22的控制线圈 24通电吋, 动子 30可以前进 (dl+d2)/3的距离, 则通 过控制导磁板 31、 隔磁板 32、 导磁片 231及隔磁片 232的厚度, 可以精确的控制 用于智能机械自由度控制的直线电机 100的移动距离与精度, 并且没有累积误差 Referring to FIG. 1 , FIG. 4 , FIG. 5 and FIG. 7 , in the embodiment, the driving mechanism 21 of the stator 20 is multiple sets. In this embodiment, three sets are drawn, and each set of driving mechanism 21 includes three sets. The excitation components 22, the respective magnetic conductive sheets 231 corresponding to the three sets of excitation components 22 are Al, Bl, CI, A2, B2, C2, A3, B3, C3; wherein the excitation components 22 corresponding to the three groups of Al, Bl, and CI are formed. A set of drive units 21, A2, B2, C2 corresponding to the excitation assembly 22 forms a set of drive mechanisms 21, and the three sets of corresponding excitation assemblies 22 of A3, B3, C3 form a set of drive mechanisms 21. In Fig. 7, the relative positions of the respective magnetic sheets 231 and the movers 30 of the three sets of drive mechanisms 21 are shown when the mover 30 is moved. In Fig. 7, when the A1 magnetic conductive sheet 231 faces a magnetic conductive plate 31, the B1 magnetic conductive sheet 231 is located at (dl + d2) / 3, and the C1 magnetic conductive sheet 231 is located at 2 * (dl + d2) / 3. Similarly, the A2 magnetic conductive sheet 231 faces the next magnetic conductive plate 31, the A3 magnetic conductive sheet 231 faces the next magnetic conductive plate 31, and the B2 magnetic conductive sheet 231 is separated from the next magnetic conductive plate 31 (dl+ At d2)/3, the B3 magnetic conductive sheet 231 is located at (dl+d2)/3 of the next magnetic conductive plate 31, and the C2 magnetic conductive sheet 231 is 2* (dl+d2) from the next magnetic conductive plate 31. At /3, the C3 magnetic conductive sheet 231 is located 2*(dl+d2)/3 of the next magnetic conductive plate 31. When the control coil 24 of each group B excitation component 22 is energized, that is, the control coils 24 of the B1 group, the B2 group, and the B3 group excitation assembly 22 are energized, the magnetic conductive plate 31 of the magnetic mover 30 moves (dl+d2)/ The distance of 3; then the control coil 24 of each group C excitation component 22 is energized, that is, the C1 group, the C2 group, The control coil 24 of the C3 group excitation component 22 is energized, and the magnetic permeability plate 31 of the magnetic attraction 30 moves again (dl + d2) / 3; then the control coil 24 of each group A excitation component 22 is energized, that is, the A1 group The control coil 24 of the excitation assembly 22 of the A2 group and the A3 group is energized, and the magnetic conductive plate 31 of the magnetic attraction 30 moves again (dl+d2)/3, so that the excitation is performed in one power-on period (A, B, and C groups). The component 22 is energized in sequence, and the mover 30 advances by a distance of (dl + d2). Then, the power-on sequence control is BCABCABCA ..., and the mover 30 can be controlled to advance; and the power-on sequence control is CBACBACBA ..., the mover 30 can be controlled to retreat, and the control is simple and convenient. And each time the control coil 24 of each group of excitation components 22 is energized, the mover 30 can advance (dl + d2) / 3 distance, by controlling the magnetic conductive plate 31, the magnetic isolation plate 32, the magnetic conductive sheet 231 and the magnetic separation The thickness of the sheet 232 can accurately control the moving distance and accuracy of the linear motor 100 for intelligent machine degree of freedom control, and there is no cumulative error
[0092] 请参阅图 4, 控制线圈 24可以通过蚀刻的方式制作缠绕在导磁片 231上, 这种方 式可以保证定子 20导磁臂 23位置的精度, 缩小了体积, 也比较好处理散热。 另 夕卜, 可以将各套驱动组件中对应的励磁组件 22的控制线圈 24进行 (串联或并联 ) 连接在一起, 以同吋控制各套驱动组件中对应的励磁组件 22, 具体如将图 7中 A1组、 A2组、 A3组励磁组件 22的控制线圈 24进行串联或并联, 电机的定子导磁 臂之间较大的空间串联或并联, 虽然环绕每个导磁臂的线圈电流较小, 但环绕 导磁臂的线圈串并联后电机的工作电流较大, 可以产生较大的磁场及工作力矩 。 进一步地, 定子 20导磁臂 23之间还可以放置轴套 11以降低摩擦和降低定子 20 动子 30之间的空隙。 进一步地, 也可以在定子 20导磁臂 23之间放置检测动子 30 绝对位置的装置或放置力敏、 温度传感器等。 Referring to FIG. 4, the control coil 24 can be woven on the magnetic conductive sheet 231 by etching, which can ensure the accuracy of the position of the magnetic arm 23 of the stator 20, reduce the volume, and better handle heat dissipation. In addition, the control coils 24 of the corresponding excitation components 22 of each set of drive components may be connected (series or parallel) together to control the corresponding excitation components 22 of the respective sets of drive components, as shown in FIG. The control coils 24 of the excitation components 22 of the A1 group, the A2 group, and the A3 group are connected in series or in parallel, and a large space between the stator magnetic arms of the motor is connected in series or in parallel, although the coil current around each of the magnetic guiding arms is small, However, after the coils surrounding the magnetic arm are connected in series, the operating current of the motor is large, and a large magnetic field and working torque can be generated. Further, a sleeve 11 may be placed between the stator 20 of the stator 20 to reduce friction and reduce the gap between the stators 30 of the stator 20. Further, it is also possible to place a device for detecting the absolute position of the mover 30 or a force sensitive sensor, a temperature sensor or the like between the stator 20 of the stator 20.
[0093] 进一步地, 该用于智能机械自由度控制的直线电机 100中, 首先永磁体本身可 以产生较强的磁场, 并且电机的这种结构使定子动子导磁片之间的接触面积大 , 磁场可以产生较大的工作力矩。 当定子 20和动子 30轴向位置偏移很小的距离 吋, 定子 20层叠的结构使偏移很小的距离产生了很大的力矩累积, 因此用于智 能机械自由度控制的直线电机 100相对于现有的用于智能机械自由度控制的直线 电机可以在很小的体积下产生较大的工作力矩, 而且三套驱动机构 21均可工作 , 又进一步的提高工作力矩。 并且导磁片可以加工很薄, 使用于智能机械自由 度控制的直线电机运动平滑, 提高了控制精度。 而且, 线圈做在隔离片中, 减
小了电机的体积, 提高了电机的功率质量比。 [0093] Further, in the linear motor 100 for intelligent machine degree of freedom control, first, the permanent magnet itself can generate a strong magnetic field, and the structure of the motor makes the contact area between the stator mover magnetic sheets large. The magnetic field can generate a large working torque. When the axial position of the stator 20 and the mover 30 is offset by a small distance 吋, the structure in which the stator 20 is stacked causes a large torque accumulation at a small offset distance, and thus the linear motor 100 for intelligent machine degree of freedom control is used. Compared with the existing linear motor for intelligent machine degree of freedom control, a large working torque can be generated in a small volume, and the three sets of driving mechanisms 21 can be operated, and the working torque is further improved. Moreover, the magnetic conductive sheet can be processed very thin, and the linear motor used for intelligent mechanical degree of freedom control is smoothed, thereby improving the control precision. Moreover, the coil is made in the spacer, minus The size of the motor is reduced, and the power-to-weight ratio of the motor is increased.
[0094] 进一步地, 可以选择动子导磁片和绝缘片的光线反射系数, 电机内部增加检测 电机相对位置的装置, 从而可以测量出定子动子相对的位移和运动方向, 减小 了整个控制系统的体积。 由于该用于智能机械自由度控制的直线电机 100运动的 部分只有动子 30, 动子 30结构简单质量小, 使用于智能机械自由度控制的直线 电机 100的运动惯量小。 工作更加稳定可靠。 [0094] Further, the light reflection coefficient of the mover magnetic sheet and the insulating sheet may be selected, and the device for detecting the relative position of the motor is added inside the motor, so that the relative displacement and the moving direction of the stator mover can be measured, and the entire control is reduced. The volume of the system. Since the portion of the linear motor 100 for the intelligent machine degree of freedom control moves only the mover 30, the mover 30 has a simple structure and a small mass, and the linear motor 100 used for the intelligent machine degree of freedom control has a small motion inertia. The work is more stable and reliable.
[0095] 进一步的, 定子可以呈椭圆状或框状, 动子也可以为椭圆或框状以配合定子。 [0095] Further, the stator may be elliptical or frame-shaped, and the mover may also be elliptical or frame-shaped to fit the stator.
[0096] 进一步的, 电机控制线圈的电流驱动电路可以加入细分驱动电路, 以使电机运 动更平滑, 位置控制更精确。 [0096] Further, the current driving circuit of the motor control coil can be added to the subdivision driving circuit to make the motor movement smoother and the position control more precise.
[0097] 一般来说, 由于智能机械要求体积小、 多轴多关节多自由度、 运动响应速度快 、 承受负荷大并且负荷变化快、 空间位置的控制精度要求高。 智能机械内部有 大量需要直线驱动的关节或自由度。 智能机械自由度驱动要求驱动电机具有最 大的功率质量比、 扭矩惯量比、 较宽广平滑的调速范围, 特别是像机器人末端 执行器 (手爪) 应采用体积、 质量尽可能小的电动机, 尤其是要求快速响应吋 , 伺服电机必须具有较高的可靠性, 并且有较大的短吋过载能力。 因而该用于 智能机械自由度控制的直线电机 100可以应用在各种智能机械中, 包括各种仿生 机械、 数控机床、 自动化生产线以及能够替代人类体力劳动或完成不同功能的 装置, 例如机械手、 手术机器人、 服务机器人等等。 [0097] In general, smart machines require small volume, multi-axis, multi-joint and multiple degrees of freedom, fast motion response speed, large load bearing and fast load change, and high control accuracy of space position. There are a large number of joints or degrees of freedom inside the intelligent machine that require linear drive. The intelligent mechanical degree of freedom drive requires the drive motor to have the largest power-to-mass ratio, torque inertia ratio, and a wide and smooth speed range. Especially for robot-end actuators (hands), motors with the smallest possible volume and mass should be used, especially In order to respond quickly, the servo motor must have high reliability and a large short-load overload capability. Therefore, the linear motor 100 for intelligent machine degree of freedom control can be applied to various intelligent machines, including various bionic machines, numerically controlled machine tools, automated production lines, and devices capable of replacing human physical labor or performing different functions, such as robots, surgery. Robots, service robots, etc.
[0098] 实施例二: Embodiment 2:
[0099] 请参阅图 8, 请一并参阅图 1, 本实施例的用于智能机械自由度控制的直线电机 100与实施例一的用于智能机械自由度控制的直线电机 100的区别为: Referring to FIG. 8, referring to FIG. 1, the linear motor 100 for intelligent machine degree of freedom control of the present embodiment is different from the linear motor 100 for intelligent machine degree of freedom control of the first embodiment:
[0100] 相邻两个导磁片 231中部间的距离 L=2K=2*(dl+d2)/3其中, dl为各导磁板 31的 厚度, d2为各隔磁板 32的厚度。 [0100] The distance between the middle portions of the adjacent two magnetic conductive sheets 231 is L=2K=2*(dl+d2)/3, where dl is the thickness of each magnetic conductive plate 31, and d2 is the thickness of each magnetic shielding plate 32.
[0101] 请一并参阅图 4, 具体为: 本实施例中, 画出了三套, 各套驱动机构 21包括三 组励磁组件 22, 三组励磁组件 22对应的各导磁片 231分别为 Al、 Bl、 CI , A2、 B 2、 C2, A3、 B3、 C3; 其中 Al、 Bl、 CI三组对应的励磁组件 22形成一套驱动机 构 21, A2、 B2、 C2三组对应的励磁组件 22形成一套驱动机构 21, A3、 B3、 C3 三组对应的励磁组件 22形成一套驱动机构 21。 图 8中示出了动子 30在移动吋, 三
套驱动机构 21的各导磁片 231与动子 30的相对位置。 图 8中, 当 A1导磁片 231正对 一个导磁板 31吋, B1导磁片 231位于 2(dl+d2)/3处, C1下一导磁片 231的 (dl+d2)/3 处; A1导磁片 231与 A2导磁片 231间的距离等于 A2导磁片 231与 A3导磁片 231间的 距离, 且 A1导磁片 231与 A2导磁片 231间的距离等于两个相邻导磁板 31中部间距 离的两倍。 当各 C组励磁组件 22的控制线圈 24通电吋, 即 C1组、 C2组、 C3组励 磁组件 22的控制线圈 24通电吋, 磁吸动子 30的导磁板 31移动 (dl+d2)/3的距离; 然后各 B组励磁组件 22的控制线圈 24通电吋, 即 B1组、 B2组、 B3组励磁组件 22 的控制线圈 24通电, 磁吸动子 30的导磁板 31再移动 (dl+d2)/3的距离; 之后各 A组 励磁组件 22的控制线圈 24通电吋, 即 A1组、 A2组、 A3组励磁组件 22的控制线圈 24通电, 磁吸动子 30的导磁板 31再移动 (dl+d2)/3的距离, 从而在一个通电周期 (A、 B、 C组励磁组件 22依次通电) , 动子 30前进 (dl+d2)的距离。 则通电吋序 控制为 CBACBACBA ......, 可以控制动子 30前进; 而通电吋序控制为 BCABCAB[0101] Please refer to FIG. 4 together, specifically: In this embodiment, three sets are drawn, each set of driving mechanism 21 includes three sets of excitation components 22, and each of the magnetic conductive pieces 231 corresponding to the three sets of excitation components 22 are respectively Al, Bl, CI, A2, B2, C2, A3, B3, C3; wherein the excitation components 22 corresponding to the three groups of Al, Bl, CI form a set of drive mechanisms 21, A2, B2, C2 three sets of corresponding excitation components 22 forms a set of drive mechanisms 21, and the three sets of corresponding excitation assemblies 22 of A3, B3, C3 form a set of drive mechanisms 21. Figure 8 shows that the mover 30 is moving, three The relative position of each of the magnetic conductive sheets 231 of the driving mechanism 21 and the mover 30 is set. In Fig. 8, when the A1 magnetic conductive sheet 231 faces a magnetic conductive plate 31, the B1 magnetic conductive sheet 231 is located at 2 (dl + d2) / 3, and the next magnetic conductive sheet 231 of C1 (dl + d2) / 3 The distance between the A1 magnetic conductive sheet 231 and the A2 magnetic conductive sheet 231 is equal to the distance between the A2 magnetic conductive sheet 231 and the A3 magnetic conductive sheet 231, and the distance between the A1 magnetic conductive sheet 231 and the A2 magnetic conductive sheet 231 is equal to two. The distance between the middle portions of the adjacent magnetic conductive plates 31 is twice. When the control coils 24 of the C-group excitation components 22 are energized, that is, the control coils 24 of the C1 group, the C2 group, and the C3 group excitation assembly 22 are energized, the magnetic permeability plate 31 of the magnetic mover 30 moves (dl+d2)/ The distance of 3; then the control coil 24 of each group B excitation assembly 22 is energized, that is, the control coil 24 of the B1 group, the B2 group, the B3 group excitation assembly 22 is energized, and the magnetic conductive plate 31 of the magnetic mover 30 is moved again (dl The distance of +d2)/3; after that, the control coils 24 of each group A excitation component 22 are energized, that is, the control coils 24 of the group A1, group A2, and group A3 are energized, and the magnetic conductive plate 31 of the magnetic actuator 30 The distance of (dl + d2) / 3 is moved again, so that in one power-on period (A, B, and C groups of excitation components 22 are sequentially energized), the mover 30 advances (dl + d2). Then, the power-on sequence control is CBACBACBA......, and the mover 30 can be controlled to advance; and the power-on sequence control is BCABCAB.
CA ......, 则可以控制动子 30后退, 控制简单方便。 CA ......, then the mover 30 can be controlled to retreat, and the control is simple and convenient.
[0102] 本实施例的用于智能机械自由度控制的直线电机 100的其它结构与实施例一的 用于智能机械自由度控制的直线电机 100的其它结构相同, 在此不再赘述。 The other structures of the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment are the same as those of the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment, and are not described herein again.
[0103] 实施例三: Embodiment 3:
[0104] 请参阅图 9, 请一并参阅图 1, 本实施例的用于智能机械自由度控制的直线电机 100与实施例一的用于智能机械自由度控制的直线电机 100的区别为: Referring to FIG. 9, referring to FIG. 1, the linear motor 100 for intelligent mechanical degree of freedom control of the present embodiment is different from the linear motor 100 for intelligent mechanical degree of freedom control of the first embodiment:
[0105] 相邻两个导磁片 231中部间的距离 L=4K=4*(dl+d2)/3其中, dl为各导磁板 31的 厚度, d2为各隔磁板 32的厚度。 [0105] The distance between the middle portions of the adjacent two magnetic conductive sheets 231 is L=4K=4*(dl+d2)/3, where dl is the thickness of each magnetic conductive plate 31, and d2 is the thickness of each magnetic isolation plate 32.
[0106] 本实施例的用于智能机械自由度控制的直线电机 100的其它结构与实施例一的 用于智能机械自由度控制的直线电机 100的其它结构相同, 在此不再赘述。 The other structures of the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment are the same as those of the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment, and are not described herein again.
[0107] 实施例四: Embodiment 4:
[0108] 请参阅图 10, 请一并参阅图 1, 本实施例的用于智能机械自由度控制的直线电 机 100与实施例一的用于智能机械自由度控制的直线电机 100的区别为: Referring to FIG. 10, please refer to FIG. 1. The difference between the linear motor 100 for intelligent mechanical degree of freedom control of the present embodiment and the linear motor 100 for intelligent mechanical degree of freedom control of the first embodiment is as follows:
[0109] 各套驱动机构 21包括四组励磁组件 22, 四组励磁组件 22对应的各导磁片 231分 别为 Al、 Bl、 Cl、 Dl , A2、 B2、 C2、 D2, A3、 B3、 C3、 D3, A4、 B4、 C4、 D4, A5、 B5、 C5、 D5; 其中 Al、 Bl、 Cl、 Dl四组对应的励磁组件 22形成一套
驱动机构 21, A2、 B2、 C2、 D2四组对应的励磁组件 22形成一套驱动机构 21, A 3、 B3、 C3、 D3四组对应的励磁组件 22形成一套驱动机构 21, A4、 B4、 C4、 D4 四组对应的励磁组件 22形成一套驱动机构 21, A5、 B5、 C5、 D5四组对应的励磁 组件 22形成一套驱动机构 21。 图 10中示出了动子 30在移动吋, 四套驱动机构 21 的各导磁片 231与动子 30的相对位置。 [0109] Each set of driving mechanism 21 includes four sets of excitation components 22, and the respective magnetic conductive sheets 231 corresponding to the four sets of excitation components 22 are Al, Bl, Cl, Dl, A2, B2, C2, D2, A3, B3, C3, respectively. , D3, A4, B4, C4, D4, A5, B5, C5, D5; wherein the excitation components 22 corresponding to the four groups of Al, Bl, Cl, Dl form a set The excitation components 22 corresponding to the four groups of drive mechanisms 21, A2, B2, C2, and D2 form a set of drive mechanisms 21, and the four sets of corresponding excitation components 22 of A3, B3, C3, and D3 form a set of drive mechanisms 21, A4, B4. The excitation components 22 corresponding to the four groups C4 and D4 form a set of driving mechanisms 21, and the corresponding excitation components 22 of the four groups A5, B5, C5 and D5 form a set of driving mechanisms 21. In Fig. 10, the relative positions of the respective magnetic conductive sheets 231 and the movers 30 of the four sets of drive mechanisms 21 are shown when the mover 30 is moved.
[0110] 相邻两个导磁片 231中部间的距离 L=(dl+d2)/4其中, dl为各导磁板 31的厚度, d 2为各隔磁板 32的厚度。 通电吋序控制为 BCDABCDABCDA ......, 可以控制动子 [0110] The distance between the middle portions of the adjacent two magnetic conductive sheets 231 is L = (dl + d2) / 4 where dl is the thickness of each of the magnetic conductive plates 31, and d 2 is the thickness of each of the magnetic shielding plates 32. The power-on sequence control is BCDABCDABCDA......, which can control the mover
30前进; 而通电吋序控制为 DCBADCBADCBA ......, 则可以控制动子 30后退, 控制简单方便。 各相应励磁组件 22的通电周期, 动子 30移动 (dl+d2)/4。 30 forward; and the power-on sequence control is DCBADCBADCBA......, then the mover 30 can be controlled to retreat, and the control is simple and convenient. During the energization period of each of the respective excitation components 22, the mover 30 moves (dl + d2) / 4.
[0111] 本实施例中驱动机构 21画出五套。 在其它实施例中, 可以根据需要设置驱动机 构 21的数量。 另外, 在其它实施例中, 各套驱动机构 21还可以包括五组励磁组 件 22、 六组励磁组件 22、 七组励磁组件 22等等。 [0111] In the present embodiment, the drive mechanism 21 draws five sets. In other embodiments, the number of drive mechanisms 21 can be set as desired. Additionally, in other embodiments, each set of drive mechanisms 21 may also include five sets of excitation assemblies 22, six sets of excitation assemblies 22, seven sets of excitation assemblies 22, and the like.
[0112] 本实施例的用于智能机械自由度控制的直线电机 100的其它结构与实施例一的 用于智能机械自由度控制的直线电机 100的其它结构相同, 在此不再赘述。 The other structures of the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment are the same as those of the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment, and are not described herein again.
[0113] 实施例五: Embodiment 5:
[0114] 请参阅图 11和图 12, 本实施例的用于智能机械自由度控制的直线电机 100与实 施例一的用于智能机械自由度控制的直线电机 100的区别为: Referring to FIG. 11 and FIG. 12, the difference between the linear motor 100 for intelligent machine degree of freedom control of the present embodiment and the linear motor 100 for intelligent machine degree of freedom control of the first embodiment is:
[0115] 本实施例中, 用于智能机械自由度控制的直线电机 100包括支撑轴 15, 动子 30 包括环绕支撑轴 15的多个磁吸臂 33, 各磁吸臂 33包括交替层叠设置的若干导磁 板 31和隔磁板 32; 各组励磁组件 22包括分别与各磁吸臂 33相对应的多个导磁臂 2 3, 且多个导磁臂 23均匀环绕动子 30。 这种结构在机壳 10的内表面环设多个导磁 臂 23, 支撑轴 15上对应各导磁臂 23的位置设置磁吸臂 33, 各磁吸臂 33使用交替 层叠设置的若干导磁板 31和隔磁板 32, 以形成动子 30结构。 这种结构通过各导 磁臂 23的磁吸使用, 可以对动子 30进行定位, 防止动子 30偏转。 [0115] In the present embodiment, the linear motor 100 for intelligent machine degree of freedom control includes a support shaft 15, and the mover 30 includes a plurality of magnetic arms 33 surrounding the support shaft 15, and each of the magnetic arms 33 includes alternately stacked layers. A plurality of magnetic conductive plates 31 and magnetic isolation plates 32; each of the excitation components 22 includes a plurality of magnetic conductive arms 23 corresponding to the respective magnetic arms 33, and the plurality of magnetic conductive arms 23 evenly surround the mover 30. In this structure, a plurality of magnetic conductive arms 23 are disposed on the inner surface of the casing 10. The magnetically movable arms 33 are disposed on the supporting shaft 15 at positions corresponding to the respective magnetic conductive arms 23. Each of the magnetic attracting arms 33 uses a plurality of magnetically conductive electrodes arranged alternately. The plate 31 and the magnetic shield 32 are formed to form a mover 30 structure. This structure is used by the magnetic attraction of the respective magnetic arms 23 to position the mover 30 to prevent the mover 30 from being deflected.
[0116] 请一并参阅图 4, 进一步地, 各磁吸臂 33远离定子 20的一端设置永磁体 39, 这 样可以使动子 30的导磁片 231中始终有磁力, 移动吋, 可以增加与定子 20导磁板 31的吸力, 增加驱动力; 当整个用于智能机械自由度控制的直线电机 100断电吋 , 永磁体 39产生的磁场在轴向上被动子 30磁路部分的导磁材料 (导磁板 31) 和
不导磁材料 (隔磁板 32) 分割。 当定子 20和动子 30导磁材料之间的距离足够小 吋, 如果软磁材料的轴向相对位置有偏移, 磁场将产生静态的磁力使定子 20动 子 30保持在磁阻最小的位置上, 只要施加在该用于智能机械自由度控制的直线 电机 100上的外部作用力小于最大静态的磁力, 该用于智能机械自由度控制的直 线电机 100定子 20动子 30将保持这个相对位置, 因此该用于智能机械自由度控制 的直线电机 100断电后有位置自动保持的功能。 [0116] Please refer to FIG. 4 together, further, a permanent magnet 39 is disposed at one end of each of the magnetic attraction arms 33 away from the stator 20, so that the magnetic flux 231 of the mover 30 always has a magnetic force, and the movement can be increased. The suction force of the magnetic pole plate 31 of the stator 20 increases the driving force; when the entire linear motor 100 for intelligent mechanical degree of freedom control is de-energized, the magnetic field generated by the permanent magnet 39 is axially passive. (magnetic guide plate 31) and The non-magnetic material (magnetic isolation plate 32) is divided. When the distance between the magnetically permeable material of the stator 20 and the mover 30 is sufficiently small, if the axial relative position of the soft magnetic material is offset, the magnetic field will generate a static magnetic force to keep the stator 20 mover 30 at the position with the smallest magnetic resistance. In the above, as long as the external force applied to the linear motor 100 for the intelligent machine degree of freedom control is smaller than the maximum static magnetic force, the linear motor 100 for the intelligent machine degree of freedom control, the stator 20 mover 30, will maintain the relative position. Therefore, the linear motor 100 for the intelligent machine degree of freedom control has a function of automatically maintaining the position after the power is turned off.
[0117] 进一步地, 导磁臂 23远离动子 30的一端设置永磁块 29, 当整个用于智能机械自 由度控制的直线电机 100断电吋, 导磁臂 23的导磁片 231中始终有磁力, 该磁力 形成的磁场与动子 30上导磁板 31的磁场相作用, 增加最大静态的磁力, 更好的 保持用于智能机械自由度控制的直线电机 100的动子 30稳定。 [0117] Further, the magnetic arm 23 is disposed away from the end of the mover 30 with a permanent magnet block 29, and when the entire linear motor 100 for intelligent mechanical degree of freedom control is powered off, the magnetic conductive piece 231 of the magnetic conductive arm 23 is always There is a magnetic force, and the magnetic field formed by the magnetic force acts on the magnetic field of the magnetic conductive plate 31 on the mover 30 to increase the maximum static magnetic force, and better maintain the mover 30 of the linear motor 100 for intelligent mechanical degree of freedom control.
[0118] 进一步地, 该结构通过控制各励磁组件 22的控制线圈 24, 可以使导磁臂 23上产 生交变磁场, 进而可以控制动子 30转动, 以实现沿轴向移动与绕轴向转动两个 方向的自由度。 进一步地, 各导磁板 31呈扇形设置。 以更好的与相应的导磁臂 2 3相配合。 [0118] Further, by controlling the control coil 24 of each excitation component 22, the alternating magnetic field can be generated on the magnetic arm 23, and then the movement of the mover 30 can be controlled to realize the axial movement and the axial rotation. Degree of freedom in both directions. Further, each of the magnetic conductive plates 31 is arranged in a fan shape. Better match with the corresponding magnetic arm 2 3 .
[0119] 进一步地, 机壳 10罩于定子 20上, 机壳 10的两端幵设有供动子 30穿过的幵孔, 定子 20的两端安装有垫环 18, 各垫环 18安装于机壳 10的内表面。 设置垫环 18, 可以使定子 20更好的安装固定在机壳 10中, 同吋起到保护定子 20的作用。 [0119] Further, the casing 10 is placed on the stator 20, and the two ends of the casing 10 are provided with a bore through which the mover 30 passes. The two ends of the stator 20 are provided with a backing ring 18, and each of the backing rings 18 is mounted. On the inner surface of the casing 10. By providing the backing ring 18, the stator 20 can be better mounted and fixed in the casing 10, and the same function as the stator 20.
[0120] 进一步地, 各导磁板 31上设有若干第一外齿, 从而形成的各磁吸臂 33上形成若 干第一外齿, 各导磁臂 23上设有若干分别与各第一外齿 35相对应的定位内齿。 在各导磁板 31上设置第一外齿 35, 对应在各导磁臂 23上设置定位内齿, 可以形 成步进电机的功能, 以实现沿轴向移动与绕轴向转动两个方向的自由度。 [0120] Further, each of the magnetic conductive plates 31 is provided with a plurality of first external teeth, so that a plurality of first external teeth are formed on each of the formed magnetic arms 33, and each of the magnetic conductive arms 23 is provided with a plurality of first and first The external teeth 35 correspond to the positioning internal teeth. A first external tooth 35 is disposed on each of the magnetic conductive plates 31, and a positioning internal tooth is disposed on each of the magnetic conductive arms 23, so that the function of the stepping motor can be formed to realize the two directions of moving in the axial direction and rotating in the axial direction. Degree of freedom.
[0121] 本实施例的用于智能机械自由度控制的直线电机 100的其它结构与实施例一的 用于智能机械自由度控制的直线电机 100的其它结构相同, 在此不再赘述。 The other structures of the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment are the same as those of the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment, and are not described herein again.
[0122] 实施例六: [0122] Embodiment 6:
[0123] 请参阅图 13和图 14, 本实施例的用于智能机械自由度控制的直线电机 100与实 施例一的用于智能机械自由度控制的直线电机 100的区别为: Referring to FIG. 13 and FIG. 14, the difference between the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment and the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment is as follows:
[0124] 各导磁板 31上设有若干第一外齿 35, 各导磁臂 23上设有若干分别与各第一外齿 35相对应的定位内齿 235。 在各导磁板 31上设置第一外齿 35, 对应在各导磁臂 23
上设置定位内齿 235, 可以形成步进电机的功能, 以实现沿轴向移动与绕轴向转 动两个方向的自由度。 [0124] Each of the magnetic conductive plates 31 is provided with a plurality of first external teeth 35, and each of the magnetic conductive arms 23 is provided with a plurality of positioning internal teeth 235 corresponding to the respective first external teeth 35. A first external tooth 35 is disposed on each of the magnetic conductive plates 31, corresponding to each of the magnetic conductive arms 23 The positioning of the internal teeth 235 is performed, and the function of the stepping motor can be formed to realize the degrees of freedom in both the axial movement and the axial rotation.
[0125] 进一步地, 机壳 10罩于定子 20上, 机壳 10的两端幵设有供动子 30穿过的幵孔, 定子 20的两端安装有垫环 18, 各垫环 18安装于机壳 10的内表面。 设置垫环 18, 可以使定子 20更好的安装固定在机壳 10中, 同吋起到保护定子 20的作用。 [0125] Further, the casing 10 is placed on the stator 20, and the two ends of the casing 10 are provided with a bore through which the mover 30 passes. The two ends of the stator 20 are provided with a backing ring 18, and each of the backing rings 18 is mounted. On the inner surface of the casing 10. By providing the backing ring 18, the stator 20 can be better mounted and fixed in the casing 10, and the same function as the stator 20.
[0126] 本实施例的用于智能机械自由度控制的直线电机 100的其它结构与实施例一的 用于智能机械自由度控制的直线电机 100的其它结构相同, 在此不再赘述。 The other structures of the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment are the same as those of the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment, and are not described herein again.
[0127] 实施例七: Embodiment 7:
[0128] 请参阅图 15和图 16, 本实施例的用于智能机械自由度控制的直线电机 100与实 施例六的用于智能机械自由度控制的直线电机 100的区别为: Referring to FIG. 15 and FIG. 16, the difference between the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment and the linear motor 100 for the intelligent machine degree of freedom control of the sixth embodiment is as follows:
[0129] 本实施例中, 机壳 10呈圆筒状, 机壳 10套于动子 30上, 定子 20滑动安装于机壳[0129] In this embodiment, the casing 10 has a cylindrical shape, the casing 10 is sleeved on the mover 30, and the stator 20 is slidably mounted on the casing.
10中, 各组励磁组件 22包括多个导磁臂 23, 且多个导磁臂 23均匀环绕机壳 10的 轴向设置, 动子 30环绕定子 20设置。 该结构为将动子 30设置在定子 20的外围, 使机壳 10随动子 30移动。 In 10, each set of excitation components 22 includes a plurality of magnetically conductive arms 23, and a plurality of magnetically conductive arms 23 are evenly disposed around the axial direction of the casing 10, and the movers 30 are disposed around the stator 20. This structure is to arrange the mover 30 on the outer periphery of the stator 20, so that the casing 10 moves with the mover 30.
[0130] 进一步地, 该用于智能机械自由度控制的直线电机 100还包括夹持固定若干套 驱动机构 21的夹持板 17, 夹持板 17滑动安装于动子 30中。 设置夹持板 17, 以更 好的固定住定子 20, 保证定子 20的稳定。 Further, the linear motor 100 for intelligent machine degree of freedom control further includes a holding plate 17 for holding and fixing a plurality of sets of driving mechanisms 21, and the holding plate 17 is slidably mounted in the mover 30. The holding plate 17 is provided to better hold the stator 20 to ensure the stability of the stator 20.
[0131] 更进一步地, 定子 20的两端分别安装有垫环 18, 各垫环 18安装于相应夹持板 17 的内表面。 设置垫环 18, 可以起到保护定子 20的作用。 Further, the two ends of the stator 20 are respectively mounted with the backing rings 18, and the respective backing rings 18 are mounted on the inner surfaces of the respective holding plates 17. The spacer ring 18 is provided to protect the stator 20.
[0132] 进一步地, 该用于智能机械自由度控制的直线电机 100还包括支撑轴 15, 多个 导磁臂 23均匀环绕安装于支撑轴 15上。 设置支撑轴 15, 以便通过支撑轴 15来固 定与支撑住定子 20。 Further, the linear motor 100 for intelligent machine degree of freedom control further includes a support shaft 15, and a plurality of magnetic arms 23 are evenly mounted around the support shaft 15. A support shaft 15 is provided to fix and support the stator 20 through the support shaft 15.
[0133] 进一步地, 各导磁臂 23远离动子 30—端安装有永磁块 29。 以使该用于智能机械 自由度控制的直线电机 100断电后有位置自动保持的功能。 [0133] Further, each of the magnetic arm 23 is mounted with a permanent magnet block 29 away from the end of the mover 30. In order to make the linear motor 100 for the intelligent machine degree of freedom control power off, the position is automatically maintained.
[0134] 进一步地, 本实施例中, 各导磁片 231呈环形。 从而使制作的动子 30结构呈环 形。 [0134] Further, in this embodiment, each of the magnetic conductive sheets 231 has a ring shape. Thereby, the produced mover 30 is formed in a ring shape.
[0135] 在其它实施例中, 动子 30可以包括安装于机壳 10内表面的多个磁吸臂 33, 各磁 吸臂 33包括交替层叠设置的若干导磁板 31和隔磁板 32; 各导磁片 231呈扇形。
[0136] 本实施例的用于智能机械自由度控制的直线电机 100的其它结构与实施例六的 用于智能机械自由度控制的直线电机 100的其它结构相同, 在此不再赘述。 [0135] In other embodiments, the mover 30 may include a plurality of magnetic arms 33 mounted on the inner surface of the casing 10, each of the magnetic arms 33 includes a plurality of magnetically permeable plates 31 and magnetically permeable plates 32 arranged alternately; Each of the magnetic conductive sheets 231 has a fan shape. The other structure of the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment is the same as the other structure of the linear motor 100 for the intelligent machine degree of freedom control of the sixth embodiment, and details are not described herein again.
[0137] 实施例八: [Embodiment 8]
[0138] 请参阅图 17, 本实施例的用于智能机械自由度控制的直线电机 100与实施例七 的用于智能机械自由度控制的直线电机 100的区别为: Referring to FIG. 17, the difference between the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment and the linear motor 100 for the intelligent machine degree of freedom control of the seventh embodiment is as follows:
[0139] 各导磁板 31上设有若干第一内齿 34, 各导磁臂 23上设有若干分别与各第一外齿[0139] Each of the magnetic conductive plates 31 is provided with a plurality of first internal teeth 34, and each of the magnetic conductive arms 23 is provided with a plurality of first external teeth respectively.
35相对应的定位外齿 234。 在各导磁板 31上设置第一内齿 34, 对应在各导磁臂 23 上设置定位外齿 234, 可以形成步进电机的功能, 以实现沿轴向移动与绕轴向转 动两个方向的自由度。 35 corresponding positioning external teeth 234. The first internal teeth 34 are disposed on the respective magnetic conductive plates 31, and the positioning external teeth 234 are disposed on the respective magnetic conductive arms 23, so that the function of the stepping motor can be formed to realize the two directions of moving in the axial direction and rotating in the axial direction. The degree of freedom.
[0140] 本实施例的用于智能机械自由度控制的直线电机 100的其它结构与实施例七的 用于智能机械自由度控制的直线电机 100的其它结构相同, 在此不再赘述。 [0140] The other structure of the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment is the same as that of the linear motor 100 for the intelligent machine degree of freedom control of the seventh embodiment, and details are not described herein again.
[0141] 实施例九: Example 9:
[0142] 请参阅图 18、 图 19和图 20, 本实施例的用于智能机械自由度控制的直线电机 10 0与实施例一的用于智能机械自由度控制的直线电机 100的区别为: Referring to FIG. 18, FIG. 19 and FIG. 20, the difference between the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment and the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment is:
[0143] 本实施例中, 各励磁组件 22的导磁臂 23包括多个层叠设置的导磁片 231。 在其 它实施例中, 各导磁臂 23的导磁片 231可以为两层、 三层、 四层等等。 In the present embodiment, the magnetic arm 23 of each of the excitation components 22 includes a plurality of magnetically conductive sheets 231 stacked in a stack. In other embodiments, the magnetic conductive sheets 231 of the respective magnetic conductive arms 23 may be two layers, three layers, four layers, or the like.
[0144] 具体地, 本实施例中, 驱动机构 21为一个, 当然, 在其它实施例中, 沿用于智 能机械自由度控制的直线电机 100的长度方向, 驱动机构 21也可以设置多个。 本 实施例中, 驱动机构 21包括三组励磁组件 22, 如图 18中所示, 分别对应为 A、 B 、 C三组励磁组件 22。 这种结构的励磁组件 22制作方便, 成本低。 Specifically, in the embodiment, the driving mechanism 21 is one. Of course, in other embodiments, a plurality of driving mechanisms 21 may be disposed along the longitudinal direction of the linear motor 100 for intelligent mechanical degree of freedom control. In this embodiment, the driving mechanism 21 includes three sets of excitation components 22, as shown in FIG. 18, corresponding to three sets of excitation components 22 of A, B, and C, respectively. The excitation assembly 22 of this structure is easy to manufacture and low in cost.
[0145] 进一步地, 本实施例中, 用于智能机械自由度控制的直线电机 100呈圆柱状, 相邻两组励磁组件 22的导磁臂 23在径向上相互错幵, 同吋可以将其控制线圈 24 相错幵, 从而可以将该用于智能机械自由度控制的直线电机 100制作更为紧促。 [0145] Further, in the embodiment, the linear motor 100 for the intelligent mechanical degree of freedom control has a cylindrical shape, and the magnetic conductive arms 23 of the adjacent two sets of the excitation components 22 are mutually offset in the radial direction, and the same can be used. The control coil 24 is erroneously twisted, so that the linear motor 100 for intelligent machine degree of freedom control can be made more compact.
[0146] 进一步地, 同一组励磁组件 22中相邻两个导磁片 231间的距离相等。 该结构可 以方便各导磁臂 23的加工制作。 更进一步地, 同一组励磁组件 22中相邻两个导 磁片 231间的距离与一片导磁片 231的厚度之和等于动子 30中相邻的一片导磁板 3 1与一片隔磁板 32的厚度之和。 该结构可以使同一组励磁组件 22的各导磁片 231 同吋磁吸邻近的导磁板 31, 力矩更大。
[0147] 进一步地, 相邻两组励磁组件 22中各导磁片 231满足如下关系: [0146] Further, the distance between adjacent two magnetic conductive sheets 231 in the same set of excitation components 22 is equal. This structure can facilitate the fabrication of each of the magnetic arms 23. Further, the sum of the distance between two adjacent magnetic conductive sheets 231 of the same set of excitation components 22 and the thickness of one magnetic conductive sheet 231 is equal to the adjacent one of the magnetic conductive sheets 31 and one magnetic isolation plate in the mover 30. The sum of the thicknesses of 32. The structure can make the respective magnetic conductive sheets 231 of the same set of excitation components 22 magnetically attract the adjacent magnetic conductive plates 31 with a larger torque. [0147] Further, each of the magnetic conductive sheets 231 of the adjacent two sets of excitation components 22 satisfies the following relationship:
[0148] 一组励磁组件 22中一个导磁片 231的中部正对动子 30上某个导磁板 31的中部位 置吋: 另一组励磁组件 22中对应的导磁片 231的中部与该导磁片 231邻近的导磁 板 31的中部位置相错幵, 且该导磁片 231与该导磁片 231距离最近的相邻两导磁 板 31的中部位置相错幵; 任意相邻两组励磁组件 22中同一位置对应的两个导磁 片 231间的距离相等。 [0148] The middle portion of one of the magnetic plates 231 of the set of excitation components 22 is opposite to the central position of a certain magnetic conductive plate 31 on the mover 30: the middle of the corresponding magnetic conductive plate 231 of the other set of excitation components 22 The central portion of the magnetic conductive plate 31 adjacent to the magnetic conductive sheet 231 is erroneously twisted, and the magnetic conductive piece 231 and the magnetic conductive piece 231 are in the wrong position from the middle of the adjacent two magnetic conductive plates 31; The distance between the two magnetic conductive sheets 231 corresponding to the same position in the group excitation unit 22 is equal.
[0149] 作为优选地实施例, 为方便理解, A、 B、 C三组励磁组件 22中对应的某个导磁 片 231为例进行说明: 如 A组励磁组件 22中第三个导磁片 231的中部正对动子 30上 某个导磁板 31的中部位置吋, B组励磁组件 22中对应第三个导磁片 231与该第三 个导磁片 231邻近的导磁板 31的中部位置相错幵, 且该 B组励磁组件的第三导磁 片 231与该第三导磁片 231距离最近的相邻两导磁板 31的中部位置相错幵。 任意 相邻两组励磁组件 22中同一位置对应的两个导磁片 231间的距离相等。 如 A组励 磁组件 22中第三个导磁片 231的中部到 B组励磁组件 22中第三个导磁片 231的中部 之间的距离等于 B组励磁组件 22中第三个导磁片 231的中部到 C组励磁组件 22中第 三个导磁片 231的中部之间的距离; 同吋, A组励磁组件 22中第二个导磁片 231的 中部到 B组励磁组件 22中第二个导磁片 231的中部之间的距离等于 B组励磁组件 22 中第二个导磁片 231的中部到 C组励磁组件 22中第二个导磁片 231的中部之间的距 离。 [0149] As a preferred embodiment, for convenience of understanding, a corresponding one of the three sets of excitation components 22 of A, B, and C is described as an example: For example, the third magnetic conductive piece of the A group excitation component 22 The middle portion of the 231 is opposite to the central portion 某个 of a certain magnetic conductive plate 31 on the mover 30, and the magnetic conductive plate 31 of the B group excitation assembly 22 corresponding to the third magnetic conductive sheet 231 and the third magnetic conductive sheet 231 The middle position is erroneously 幵, and the third magnetic conductive sheet 231 of the B group excitation assembly and the third magnetic conductive sheet 231 are offset from each other in the middle position of the adjacent two magnetic conductive sheets 31. The distance between the two magnetic permeable sheets 231 corresponding to the same position in any two adjacent excitation components 22 is equal. For example, the distance between the middle of the third magnetic conductive sheet 231 of the A group excitation assembly 22 and the middle of the third magnetic conductive sheet 231 of the B group excitation assembly 22 is equal to the third magnetic conductive sheet 231 of the B group excitation assembly 22. The distance from the middle to the middle of the third magnetically permeable piece 231 of the C group excitation assembly 22; meanwhile, the middle of the second magnetically permeable piece 231 of the A group of excitation components 22 to the second of the B set of excitation components 22 The distance between the middle portions of the magnetic conductive sheets 231 is equal to the distance between the middle of the second magnetic conductive sheet 231 of the B group excitation unit 22 to the middle of the second magnetic conductive sheet 231 of the C group excitation unit 22.
[0150] 本实施例的用于智能机械自由度控制的直线电机 100的其它结构与实施例一的 用于智能机械自由度控制的直线电机 100的其它结构相同, 在此不再赘述。 [0150] The other structures of the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment are the same as those of the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment, and are not described herein again.
[0151] 实施例十: Embodiment 10:
[0152] 请参阅图 21和图 22, 本实施例的用于智能机械自由度控制的直线电机 100与实 施例一的用于智能机械自由度控制的直线电机 100的区别为: Referring to FIG. 21 and FIG. 22, the difference between the linear motor 100 for intelligent machine degree of freedom control of the present embodiment and the linear motor 100 for intelligent machine degree of freedom control of the first embodiment is:
[0153] 本实施例中, 定子 20和动子 30均呈长条状, 动子 30滑动安装于定子 20上。 该结 构可以将动子 30制作为轨道结构, 而合定子 20在动子 30上移动。 当然在其它实 施例中, 也可以将定子 20制作为轨道结构, 而使动子 30在定子 20上移动。 In the embodiment, the stator 20 and the mover 30 are each elongated, and the mover 30 is slidably mounted on the stator 20. This structure can make the mover 30 a track structure, and the combined stator 20 moves on the mover 30. Of course, in other embodiments, the stator 20 can also be fabricated as a track structure with the mover 30 moving over the stator 20.
[0154] 进一步地, 机壳 10罩在定子 20上, 以保护定子 20结构。 更进一步地, 该用于智 能机械自由度控制的直线电机 100还包括支撑动子 30的滑轨 16, 动子 30安装在滑
轨 16中, 而机壳 10滑动安装在滑轨 16上。 设置滑轨 16, 可以更好的引导定子 20 相对动子 30移动, 同吋可以起到保护动子 30的作用。 更进一步地, 机壳 10上还 安装有滚轮 161, 滚轮 161配合置于滑轨 16上, 从而使机壳 10可以更好的在滑轨 1[0154] Further, the casing 10 is covered on the stator 20 to protect the structure of the stator 20. Further, the linear motor 100 for intelligent machine degree of freedom control further includes a slide rail 16 supporting the mover 30, and the mover 30 is mounted on the slide In the rail 16, the casing 10 is slidably mounted on the slide rail 16. By providing the slide rail 16, the stator 20 can be better guided to move relative to the mover 30, and the same function can be used to protect the mover 30. Further, a roller 161 is further mounted on the casing 10, and the roller 161 is fitted on the sliding rail 16, so that the casing 10 can be better on the sliding rail 1
6上滑动, 以减小摩擦力。 Slide 6 to reduce friction.
[0155] 本实施例的用于智能机械自由度控制的直线电机 100的其它结构与实施例一的 用于智能机械自由度控制的直线电机 100的其它结构相同, 在此不再赘述。 [0155] The other structures of the linear motor 100 for the intelligent machine degree of freedom control of the present embodiment are the same as those of the linear motor 100 for the intelligent machine degree of freedom control of the first embodiment, and are not described herein again.
[0156] 以上所述仅为本发明的较佳实施例而已, 并不用以限制本发明, 凡在本发明的 精神和原则之内所作的任何修改、 等同替换和改进等, 均应包含在本发明的保 护范围之内。
The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalents, and improvements made within the spirit and scope of the present invention should be included in the present invention. Within the scope of protection of the invention.
Claims
权利要求书 Claim
一种用于智能机械自由度控制的直线电机, 包括机壳、 动子和驱动所 述动子直线移动的定子, 其特征在于, 所述动子包括用于导磁的若干 导磁板和隔离相邻两所述导磁板的若干隔磁板, 且所述导磁板与所述 隔磁板交替层叠设置; 所述定子包括若干套用于驱动所述动子移动的 驱动机构, 各套所述驱动机构包括至少三组用于生产驱动磁场的励磁 组件, 各组所述励磁组件包括导磁臂和缠绕于所述导磁臂上的控制线 圈, 所述导磁臂包括沿所述动子移动方向设置的至少一层导磁片和包 裹各所述导磁片的隔磁片。 A linear motor for intelligent mechanical degree of freedom control, comprising a casing, a mover and a stator for driving the mover linearly, wherein the mover comprises a plurality of magnetic plates for shielding and isolating a plurality of magnetic isolation plates adjacent to the two magnetic conductive plates, wherein the magnetic conductive plates and the magnetic separation plates are alternately stacked; the stator includes a plurality of driving mechanisms for driving the movement of the mover, each set The drive mechanism includes at least three sets of excitation components for producing a drive magnetic field, each set of the excitation components includes a magnetically conductive arm and a control coil wound on the magnetically conductive arm, the magnetically conductive arm including the mover At least one magnetic conductive sheet disposed in a moving direction and a magnetic insulating sheet encasing each of the magnetic conductive sheets.
如权利要求 1所述的用于智能机械自由度控制的直线电机, 其特征在 于, 相邻两组所述励磁组件中各所述导磁片满足如下关系: 一组所述励磁组件中一个所述导磁片的中部正对所述动子上某个所述 导磁板的中部位置吋: 另一组所述励磁组件中对应的所述导磁片的中 部与该导磁片邻近的所述导磁板的中部位置相错幵, 且该导磁片与该 导磁片距离最近的相邻两所述导磁板的中部位置相错幵; 任意相邻两 组所述励磁组件中同一位置对应的两个所述导磁片间的距离相等。 如权利要求 2所述的用于智能机械自由度控制的直线电机, 其特征在 于, 同一组所述励磁组件中相邻两个所述导磁片间的距离相等。 如权利要求 3所述的用于智能机械自由度控制的直线电机, 其特征在 于, 同一组所述励磁组件中相邻两个所述导磁片间的距离与一片所述 导磁片的厚度之和等于所述动子中相邻的一片所述导磁板与一片所述 隔磁板的厚度之和。 The linear motor for intelligent machine degree of freedom control according to claim 1, wherein each of said two adjacent said magnetizing components satisfies the following relationship: one of said one of said exciting components The middle portion of the magnetic conductive sheet is opposite to a central position of a certain one of the magnetic conductive plates on the mover: a middle portion of the corresponding one of the excitation members is adjacent to the magnetic conductive sheet The middle position of the magnetic conductive plate is erroneously 幵, and the central portion of the adjacent two magnetic conductive plates whose magnetic conductive piece is closest to the magnetic conductive piece is erroneous; the same one of the two adjacent excitation components The distance between the two magnetic guide sheets corresponding to the position is equal. A linear motor for intelligent machine degree of freedom control according to claim 2, wherein a distance between two adjacent ones of the same group of said magnetizing members is equal. A linear motor for intelligent machine degree of freedom control according to claim 3, wherein a distance between two adjacent said magnetically permeable sheets of said same set of said exciting members and a thickness of said one of said magnetic conductive sheets The sum is equal to the sum of the thicknesses of the adjacent one of the magnetic plates and the one of the magnetic plates.
如权利要求 2所述的用于智能机械自由度控制的直线电机, 其特征在 于, 各套所述驱动机构包括三组所述励磁组件, 各组所述励磁组件的 所述导磁臂包括一层导磁片和包裹该导磁片的所述隔磁片。 A linear motor for intelligent machine degree of freedom control according to claim 2, wherein each of said driving mechanisms comprises three sets of said exciting components, and said magnetically permeable arms of said set of said exciting components comprise a a layer magnetic conductive sheet and the magnetic isolation sheet encasing the magnetic conductive sheet.
如权利要求 5所述的用于智能机械自由度控制的直线电机, 其特征在 于, 各所述控制线圈设置于所述隔磁片中。 A linear motor for intelligent machine degree of freedom control according to claim 5, wherein each of said control coils is disposed in said magnetic isolation sheet.
如权利要求 6所述的用于智能机械自由度控制的直线电机, 其特征在
于, 各所述控制线圈蚀刻于所述隔磁片中。 A linear motor for intelligent machine degree of freedom control according to claim 6, characterized in that The control coils are etched into the magnetic isolation sheets.
如权利要求 5所述的用于智能机械自由度控制的直线电机, 其特征在 于, 任意相邻两个所述导磁片间的距离相等。 A linear motor for intelligent machine degree of freedom control according to claim 5, wherein the distance between any two adjacent said magnetic sheets is equal.
如权利要求 8所述的用于智能机械自由度控制的直线电机, 其特征在 于, 相邻两个所述导磁片中部间的距离 L满足以下公式: A linear motor for intelligent machine degree of freedom control according to claim 8, wherein the distance L between the two central portions of the adjacent magnetically permeable sheets satisfies the following formula:
L=M*K, M≠3X; L=M*K, M≠3X;
K=(dl+d2)/3 ; K = (dl + d2) / 3;
其中, dl为各所述导磁板的厚度, d2为各所述隔磁板的厚度, X为正 整数, M为正整数。 Wherein dl is the thickness of each of the magnetic conductive plates, d2 is the thickness of each of the magnetic isolation plates, X is a positive integer, and M is a positive integer.
如权利要求 1-9任一项所述的用于智能机械自由度控制的直线电机, 其特征在于, 所述动子与所述定子均呈长条状, 所述定子滑动安装于 所述动子上。 The linear motor for intelligent machine degree of freedom control according to any one of claims 1 to 9, wherein the mover and the stator are each elongated, and the stator is slidably mounted to the mover. On the child.
如权利要求 10所述的用于智能机械自由度控制的直线电机, 其特征在 于, 还包括支撑所述动子的滑轨, 所述动子安装于所述滑轨中, 所述 机壳罩于所述定子上, 且所述机壳滑动安装于所述滑轨上。 A linear motor for intelligent machine degree of freedom control according to claim 10, further comprising a slide rail supporting said mover, said mover being mounted in said slide rail, said casing cover And on the stator, and the casing is slidably mounted on the sliding rail.
如权利要求 11所述的用于智能机械自由度控制的直线电机, 其特征在 于, 所述机壳上还安装有与所述滑轨相配合的滚轮。 The linear motor for intelligent machine degree of freedom control according to claim 11, wherein the casing is further provided with a roller that cooperates with the slide rail.
如权利要求 1-9任一项所述的用于智能机械自由度控制的直线电机, 其特征在于, 所述动子呈圆柱状, 各组所述励磁组件包括多个所述导 磁臂, 且多个所述导磁臂均匀环绕所述动子。 The linear motor for intelligent machine degree of freedom control according to any one of claims 1 to 9, wherein the mover has a cylindrical shape, and each of the sets of the excitation components includes a plurality of the magnetically conductive arms. And a plurality of the magnetic guiding arms uniformly surround the mover.
如权利要求 13所述的用于智能机械自由度控制的直线电机, 其特征在 于, 各所述导磁板上设有若干第一外齿, 各所述导磁臂上设有若干分 别与各所述第一外齿相对应的定位内齿。 The linear motor for intelligent machine degree of freedom control according to claim 13, wherein each of the magnetic conductive plates is provided with a plurality of first external teeth, and each of the magnetic conductive arms is provided with a plurality of respectively The first external teeth correspond to the positioning internal teeth.
如权利要求 13所述的用于智能机械自由度控制的直线电机, 其特征在 于, 还包括支撑所述动子的支撑轴, 所述动子中幵设有供所述支撑轴 穿过固定的中心孔。 A linear motor for intelligent machine degree of freedom control according to claim 13, further comprising a support shaft supporting said mover, wherein said mover is provided with a support for said support shaft to pass through Center hole.
如权利要求 13所述的用于智能机械自由度控制的直线电机, 其特征在 于, 所述机壳罩于所述定子上, 所述机壳的两端幵设有供所述动子穿
过的幵孔。 The linear motor for intelligent machine degree of freedom control according to claim 13, wherein the casing is disposed on the stator, and both ends of the casing are provided for the mover to wear The pupil that passed.
如权利要求 16所述的用于智能机械自由度控制的直线电机, 其特征在 于, 所述幵孔中安装有轴套。 A linear motor for intelligent machine degree of freedom control according to claim 16, wherein a bushing is mounted in said bore.
如权利要求 1-9任一项所述的用于智能机械自由度控制的直线电机, 其特征在于, 包括支撑轴, 所述动子包括环绕所述支撑轴的多个磁吸 臂, 各所述磁吸臂包括交替层叠设置的若干所述导磁板和所述隔磁板 ; 各组所述励磁组件包括分别与各所述磁吸臂相对应的多个所述导磁 臂, 且多个所述导磁臂均匀环绕所述动子。 A linear motor for intelligent machine degree of freedom control according to any one of claims 1 to 9, characterized by comprising a support shaft, the mover comprising a plurality of magnetic arms surrounding the support shaft, each The magnetic attraction arm includes a plurality of the magnetic conductive plates and the magnetic isolation plates which are alternately stacked; each of the excitation components includes a plurality of the magnetic conductive arms respectively corresponding to the respective magnetic arms, and The magnetically conductive arms evenly surround the mover.
如权利要求 18所述的用于智能机械自由度控制的直线电机, 其特征在 于, 各所述导磁板呈扇形设置。 A linear motor for intelligent machine degree of freedom control according to claim 18, wherein each of said magnetic conductive plates is arranged in a sector.
如权利要求 19所述的用于智能机械自由度控制的直线电机, 其特征在 于, 各所述导磁板上设有若干第一外齿, 各所述导磁臂上设有若干分 别与各所述第一外齿相对应的定位内齿。 The linear motor for intelligent machine degree of freedom control according to claim 19, wherein each of the magnetic conductive plates is provided with a plurality of first external teeth, and each of the magnetic conductive arms is provided with a plurality of respectively The first external teeth correspond to the positioning internal teeth.
如权利要求 18所述的用于智能机械自由度控制的直线电机, 其特征在 于, 各所述磁吸臂远离所述导磁臂的一端安装有永磁体。 A linear motor for intelligent machine degree of freedom control according to claim 18, wherein a permanent magnet is attached to one end of each of said magnetic arms away from said magnetic arm.
如权利要求 18所述的用于智能机械自由度控制的直线电机, 其特征在 于, 所述机壳罩于所述定子上, 所述机壳的两端幵设有供所述动子穿 过的幵孔, 所述定子的两端安装有垫环, 各所述垫环安装于所述机壳 的内表面。 The linear motor for intelligent machine degree of freedom control according to claim 18, wherein the casing is disposed on the stator, and both ends of the casing are provided with the mover through The two sides of the stator are mounted with a backing ring, and each of the backing rings is mounted on an inner surface of the casing.
如权利要求 1-9任一项所述的用于智能机械自由度控制的直线电机, 其特征在于, 所述机壳呈圆筒状, 所述机壳套于所述动子上, 所述定 子滑动安装于所述机壳中, 各组所述励磁组件包括多个所述导磁臂, 且多个所述导磁臂均匀环绕所述机壳的轴向设置, 所述动子环绕所述 定子设置。 The linear motor for intelligent machine degree of freedom control according to any one of claims 1 to 9, wherein the casing has a cylindrical shape, and the casing is sleeved on the mover, The stator is slidably mounted in the casing, each set of the excitation components includes a plurality of the magnetic arms, and a plurality of the magnetic arms are evenly disposed around an axial direction of the casing, and the mover surrounds Said stator settings.
如权利要求 23所述的用于智能机械自由度控制的直线电机, 其特征在 于, 还包括夹持固定若干套所述驱动机构的夹持板, 所述夹持板滑动 安装于所述动子中。 A linear motor for intelligent machine degree of freedom control according to claim 23, further comprising: a clamping plate for holding and fixing a plurality of said driving mechanisms, said clamping plate being slidably mounted to said mover in.
如权利要求 23所述的用于智能机械自由度控制的直线电机, 其特征在
于, 还包括支撑轴, 多个所述导磁臂均匀环绕安装于所述支撑轴上。 A linear motor for intelligent machine degree of freedom control according to claim 23, characterized in that The utility model further includes a support shaft, wherein the plurality of magnetic guiding arms are evenly mounted on the support shaft.
[权利要求 26] 如权利要求 23所述的用于智能机械自由度控制的直线电机, 其特征在 于, 各所述导磁板上设有若干第一内齿, 各所述导磁臂上设有若干分 别与各所述第一外齿相对应的定位外齿。 [Claim 26] The linear motor for intelligent machine degree of freedom control according to claim 23, wherein each of the magnetic conductive plates is provided with a plurality of first internal teeth, and each of the magnetic arms is provided There are a plurality of positioning external teeth respectively corresponding to the first outer teeth.
[权利要求 27] 如权利要求 23所述的用于智能机械自由度控制的直线电机, 其特征在 于, 各所述导磁片呈环形。 [Claim 27] The linear motor for intelligent machine degree of freedom control according to claim 23, wherein each of said magnetic conductive sheets has a ring shape.
[权利要求 28] 如权利要求 23所述的用于智能机械自由度控制的直线电机, 其特征在 于, 所述动子包括安装于所述机壳内表面的多个磁吸臂, 各所述磁吸 臂包括交替层叠设置的若干所述导磁板和所述隔磁板; 各所述导磁片 呈扇形。 [Claim 28] The linear motor for intelligent machine degree of freedom control according to claim 23, wherein the mover comprises a plurality of magnetic arms mounted on an inner surface of the casing, each of the The magnetic attraction arm includes a plurality of the magnetic conductive plates and the magnetic isolation plates which are alternately stacked; each of the magnetic conductive sheets has a fan shape.
[权利要求 29] 如权利要求 1-9任一项所述的用于智能机械自由度控制的直线电机, 其特征在于, 各所述导磁臂远离所述动子一端安装有永磁块。
[Claim 29] The linear motor for intelligent machine degree of freedom control according to any one of claims 1 to 9, wherein each of the magnetic arm is mounted with a permanent magnet block away from one end of the mover.
Priority Applications (2)
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CN201680001892.4A CN107078622B (en) | 2016-12-27 | 2016-12-27 | Linear motor for the control of intelligent machine freedom degree |
PCT/CN2016/112281 WO2018119624A1 (en) | 2016-12-27 | 2016-12-27 | Linear motor for use in controlling degrees of freedom of intelligent machines |
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PCT/CN2016/112281 WO2018119624A1 (en) | 2016-12-27 | 2016-12-27 | Linear motor for use in controlling degrees of freedom of intelligent machines |
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US20050023905A1 (en) * | 2003-07-31 | 2005-02-03 | Japan Servo Co., Ltd. | Toroidal-coil linear stepping motor, toroidal-coil linear reciprocating motor, cylinder compressor and cylinder pump using these motors |
CN101527472A (en) * | 2008-03-05 | 2009-09-09 | 黄世章 | Linear motor driven by rotary magnetic fields |
CN102290960A (en) * | 2011-08-25 | 2011-12-21 | 哈尔滨工业大学 | Cylindrical linear reluctance motor with permanent magnet offset structure |
CN102299607A (en) * | 2011-08-25 | 2011-12-28 | 哈尔滨工业大学 | Transverse magnetic flux linear reluctance motor with offset permanent magnet |
CN205509831U (en) * | 2016-02-24 | 2016-08-24 | 刘华 | Linear motor |
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2016
- 2016-12-27 CN CN201680001892.4A patent/CN107078622B/en active Active
- 2016-12-27 WO PCT/CN2016/112281 patent/WO2018119624A1/en active Application Filing
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US20050023905A1 (en) * | 2003-07-31 | 2005-02-03 | Japan Servo Co., Ltd. | Toroidal-coil linear stepping motor, toroidal-coil linear reciprocating motor, cylinder compressor and cylinder pump using these motors |
CN101527472A (en) * | 2008-03-05 | 2009-09-09 | 黄世章 | Linear motor driven by rotary magnetic fields |
CN102290960A (en) * | 2011-08-25 | 2011-12-21 | 哈尔滨工业大学 | Cylindrical linear reluctance motor with permanent magnet offset structure |
CN102299607A (en) * | 2011-08-25 | 2011-12-28 | 哈尔滨工业大学 | Transverse magnetic flux linear reluctance motor with offset permanent magnet |
CN205509831U (en) * | 2016-02-24 | 2016-08-24 | 刘华 | Linear motor |
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CN107078622A (en) | 2017-08-18 |
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