WO2018119028A1 - Fluoroalkyl containing phosphate surfactants - Google Patents
Fluoroalkyl containing phosphate surfactants Download PDFInfo
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- WO2018119028A1 WO2018119028A1 PCT/US2017/067501 US2017067501W WO2018119028A1 WO 2018119028 A1 WO2018119028 A1 WO 2018119028A1 US 2017067501 W US2017067501 W US 2017067501W WO 2018119028 A1 WO2018119028 A1 WO 2018119028A1
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- 125000003709 fluoroalkyl group Chemical group 0.000 title claims abstract description 19
- 239000004094 surface-active agent Substances 0.000 title description 12
- 229910019142 PO4 Inorganic materials 0.000 title description 8
- 239000010452 phosphate Substances 0.000 title description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 title description 4
- 150000001875 compounds Chemical class 0.000 claims abstract description 36
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 20
- 125000003118 aryl group Chemical group 0.000 claims abstract description 9
- 125000000753 cycloalkyl group Chemical group 0.000 claims abstract description 9
- 239000000203 mixture Substances 0.000 claims description 64
- 239000000049 pigment Substances 0.000 claims description 23
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 18
- 239000002562 thickening agent Substances 0.000 claims description 16
- 229920000642 polymer Polymers 0.000 claims description 14
- 239000004606 Fillers/Extenders Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 9
- 239000002904 solvent Substances 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 7
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 claims description 6
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 6
- 150000002734 metacrylic acid derivatives Chemical class 0.000 claims description 6
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 4
- 229920002554 vinyl polymer Polymers 0.000 claims description 4
- 239000002518 antifoaming agent Substances 0.000 claims description 3
- 239000003139 biocide Substances 0.000 claims description 3
- 239000004014 plasticizer Substances 0.000 claims description 3
- 239000003086 colorant Substances 0.000 claims description 2
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims 1
- 239000003973 paint Substances 0.000 description 55
- 239000004816 latex Substances 0.000 description 20
- 229920000126 latex Polymers 0.000 description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 238000000034 method Methods 0.000 description 14
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 14
- -1 perfluoroalkyl diester Chemical class 0.000 description 12
- XHXFXVLFKHQFAL-UHFFFAOYSA-N phosphoryl trichloride Chemical compound ClP(Cl)(Cl)=O XHXFXVLFKHQFAL-UHFFFAOYSA-N 0.000 description 12
- 239000007787 solid Substances 0.000 description 12
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 10
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 9
- 150000002009 diols Chemical class 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- 235000021317 phosphate Nutrition 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 6
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000002689 soil Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000002202 Polyethylene glycol Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 235000011114 ammonium hydroxide Nutrition 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 235000010216 calcium carbonate Nutrition 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 4
- 229920001223 polyethylene glycol Polymers 0.000 description 4
- 229920005862 polyol Polymers 0.000 description 4
- 150000003077 polyols Chemical class 0.000 description 4
- XYQNMGJZDSSVRP-UHFFFAOYSA-N 1,1,2,2,3,3,4,4,4-nonafluoro-n,n-bis(2-hydroxyethyl)butane-1-sulfonamide Chemical compound OCCN(CCO)S(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F XYQNMGJZDSSVRP-UHFFFAOYSA-N 0.000 description 3
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 3
- 229920005795 ACRONAL® PLUS 4130 Polymers 0.000 description 3
- 101001094837 Arabidopsis thaliana Pectinesterase 5 Proteins 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical class COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- 229920002125 Sokalan® Polymers 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 238000000518 rheometry Methods 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- 229940124530 sulfonamide Drugs 0.000 description 3
- 125000000565 sulfonamide group Chemical group 0.000 description 3
- 150000003456 sulfonamides Chemical class 0.000 description 3
- DLYUQMMRRRQYAE-UHFFFAOYSA-N tetraphosphorus decaoxide Chemical compound O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 description 3
- 235000010215 titanium dioxide Nutrition 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 102000002322 Egg Proteins Human genes 0.000 description 2
- 108010000912 Egg Proteins Proteins 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 230000005587 bubbling Effects 0.000 description 2
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- 230000008859 change Effects 0.000 description 2
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- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 2
- 210000003278 egg shell Anatomy 0.000 description 2
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- 238000006386 neutralization reaction Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000012860 organic pigment Substances 0.000 description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- 229940068886 polyethylene glycol 300 Drugs 0.000 description 2
- 230000008569 process Effects 0.000 description 2
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- 235000013772 propylene glycol Nutrition 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000012265 solid product Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- 230000001988 toxicity Effects 0.000 description 2
- 231100000419 toxicity Toxicity 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- 229940035437 1,3-propanediol Drugs 0.000 description 1
- NFGXHKASABOEEW-UHFFFAOYSA-N 1-methylethyl 11-methoxy-3,7,11-trimethyl-2,4-dodecadienoate Chemical compound COC(C)(C)CCCC(C)CC=CC(C)=CC(=O)OC(C)C NFGXHKASABOEEW-UHFFFAOYSA-N 0.000 description 1
- MFYSUUPKMDJYPF-UHFFFAOYSA-N 2-[(4-methyl-2-nitrophenyl)diazenyl]-3-oxo-n-phenylbutanamide Chemical compound C=1C=CC=CC=1NC(=O)C(C(=O)C)N=NC1=CC=C(C)C=C1[N+]([O-])=O MFYSUUPKMDJYPF-UHFFFAOYSA-N 0.000 description 1
- QCDWFXQBSFUVSP-UHFFFAOYSA-N 2-phenoxyethanol Chemical compound OCCOC1=CC=CC=C1 QCDWFXQBSFUVSP-UHFFFAOYSA-N 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- YFPJFKYCVYXDJK-UHFFFAOYSA-N Diphenylphosphine oxide Chemical compound C=1C=CC=CC=1[P+](=O)C1=CC=CC=C1 YFPJFKYCVYXDJK-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229920013802 TRITON CF-10 Polymers 0.000 description 1
- 229910000004 White lead Inorganic materials 0.000 description 1
- 239000005083 Zinc sulfide Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229920006243 acrylic copolymer Polymers 0.000 description 1
- 229940010698 activated attapulgite Drugs 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910001491 alkali aluminosilicate Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- CJDPJFRMHVXWPT-UHFFFAOYSA-N barium sulfide Chemical compound [S-2].[Ba+2] CJDPJFRMHVXWPT-UHFFFAOYSA-N 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- 235000019437 butane-1,3-diol Nutrition 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 235000011089 carbon dioxide Nutrition 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
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- NKZSPGSOXYXWQA-UHFFFAOYSA-N dioxido(oxo)titanium;lead(2+) Chemical compound [Pb+2].[O-][Ti]([O-])=O NKZSPGSOXYXWQA-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
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- 230000007613 environmental effect Effects 0.000 description 1
- 230000005183 environmental health Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000012767 functional filler Substances 0.000 description 1
- ZXQYGBMAQZUVMI-GCMPRSNUSA-N gamma-cyhalothrin Chemical compound CC1(C)[C@@H](\C=C(/Cl)C(F)(F)F)[C@H]1C(=O)O[C@H](C#N)C1=CC=CC(OC=2C=CC=CC=2)=C1 ZXQYGBMAQZUVMI-GCMPRSNUSA-N 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 229920001480 hydrophilic copolymer Polymers 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
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- 235000010755 mineral Nutrition 0.000 description 1
- 239000010434 nepheline Substances 0.000 description 1
- 229910052664 nepheline Inorganic materials 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229960005323 phenoxyethanol Drugs 0.000 description 1
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- 229920003023 plastic Polymers 0.000 description 1
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- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 239000006254 rheological additive Substances 0.000 description 1
- 239000008149 soap solution Substances 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 235000014214 soft drink Nutrition 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
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- 229920001897 terpolymer Polymers 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/06—Phosphorus compounds without P—C bonds
- C07F9/08—Esters of oxyacids of phosphorus
- C07F9/09—Esters of phosphoric acids
- C07F9/091—Esters of phosphoric acids with hydroxyalkyl compounds with further substituents on alkyl
Definitions
- the present disclosure relates to fiuoroaklyl containing phosphate surfactants, methods of making the same, compositions containing the same and applications thereof.
- Latex paints are often preferred over solvent-based paints because of their improved safety, lower toxicity, and lower volatile -organic contents. Generally, however, latex paints, particularly flat latex paints, have poor stain and soil resistance. Because of their highly porous nature and rough surface texture, flat latex paints tend to absorb stains. Penetrating type stains, such as ink, soft drinks, wine, and other colored liquids, have easy access to the interior of a flat paint film through numerous pores and microchannels, and surface dirt, such as handprints, smudges, dust, and other particulate matter, can become entrapped in the bumpy, rough texture of the paint surface.
- R 1 is -(CH 2 ) m , -(CH 2 CHMeO) m CH 2 CHMe-, -(CH2CH 2 0) m CH 2 CH2-,
- each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group;
- m is an integer from 1 to 6;
- each R 2 is independently a Ci to Ce alkyl, a -S0 2 C p F 2p+ i group where p is an integer from 1 to 8, or a combination thereof;
- each R f is independently a Ci to Cs perfluoroalkyl-or fluoroalkyl; each y is independently an integer from 1 to 12; and n is an integer from 1 to 15.
- compositions that include a polymer having interpolymerized units that include units derived from styrene, methyl styrene, vinyl, or combinations thereof and one or more units derived from acrylates, methacrylates, acrylonitrile, or combinations thereof; and one or more compounds of formula I wherein R 1 is -(CH 2 ) m , -(CH 2 CHMeO) m CH 2 CHMe-, -(CH2CH 2 0) m CH 2 CH2-,
- each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group;
- m is an integer from 1 to 6;
- each R 2 is independently a Ci to ⁇ alkyl, a -S0 2 C p F2 P +i group where p is an integer from 1 to 8, or a combination thereof;
- each R f is independently a Ci to Cs perfluoroalkyl-or fluoroalkyl; each y is independently an integer from 1 to 12; and n is an integer from 1 to 15.
- a conductive trace that "comprises” silver may be a conductive trace that "consists of silver or that "consists essentially of silver.
- compositions, apparatus, system, method or the like means that the components of the composition, apparatus, system, method or the like are limited to the enumerated components and any other components that do not materially affect the basic and novel characteristic(s) of the composition, apparatus, system, method or the like.
- each group is present more than once in a formula described herein, each group is
- each Rl group is independently selected.
- subgroups contained within these groups are also independently selected.
- room temperature refers to a temperature of about 20 °C to about 25 °C or about 22 °C to about 25 °C.
- Fluorochemical phosphates are widely used as surfactants in paints and the coating industry. Fluorochemical phosphates are known to have good surface properties and provide good stain resistant performance as coating additives, however, the materials can present concerns based on environmental health and safety. Because of these concerns, they cannot be used for spray applications and are only utilized in limited to very low concentration in coating formulations. It is therefore desirable to develop new fluorochemical phosphate surfactants that can offer both reduced environmental or toxicity concerns and the same or improved surfactant performance
- the compounds can be those of formula I:
- Compounds of formula I may be advantageous as surfactants for a number of reasons, including for example the extreme stability of the R f -S bond.
- the compounds of formula I also contain lower fluorine contents and higher molecular weights than previously utilized fluoroalkyl surfactants, e.g.,
- perfluoroalkyl diester and mono-ester phosphate surfactants pose less concern of inhalation but still offer excellent surface properties and stain resistant performance.
- R 1 can include alkyl groups, ether containing groups, ester containing groups, urethane containing groups, sulfonamide containing groups, or combinations thereof.
- R 1 can include alkyl groups such as -(CH 2 ) m -, where m is an integer from 1 to 12, 1 to 8, or 1 to 6 for example.
- R 1 can include ether containing groups such as - (CH2CH 2 0) m CH 2 CH2-, -(CH 2 CHMeO) m CH 2 CHMe-, or
- R 1 can include ester containing groups such as -R m O(CO)R m - where each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group and where m is an integer from 1 to 12, 1 to 8, or 1 to 6 for example.
- R 1 can include a urethane containing group such as -R m NHC(0)OR m - where each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group and where m is an integer from 1 to 12, 1 to 8, or 1 to 6 for example.
- a urethane containing group such as -R m NHC(0)OR m - where each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group and where m is an integer from 1 to 12, 1 to 8, or 1 to 6 for example.
- R 1 can include sulfonamide containing groups such as - R m N(S0 2 CpF 2 p+i)R m - where each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group and where m and p are each independently integers from 1 to 8, 1 to 4, or 1 to 2 for example.
- R 2 can each independently be substituted or unsubstituted alkyl groups.
- R 2 can each independently be substituted or unsubstituted Ci to Cn groups, Ci to Cs groups or Ci to Ce groups, for example.
- R 2 can also include a S0 2 C p F 2p+ i group where p is an integer from 1 to 8, or 1 to 6.
- R f can each independently be a substituted or unsubstituted fluoroalkyl or perfluoroalkyl containing group.
- R f can each independently be a substituted or unsubstituted Ci to Cn fluoroalkyl or perfluoroalkyl containing group, a substituted or unsubstituted Ci to Cs fluoroalkyl or perfluoroalkyl containing group or a substituted or unsubstituted Ci to Ce fluoroalkyl or perfluoroalkyl containing group, for example.
- R f can each independently be a Ci to Ci2 perfluoroalkyl containing group, a Ci to Cs perfluoroalkyl containing group, a C 2 to Cs perfluoroalkyl containing group or a Ci to e perfluoroalkyl containing group, for example.
- y can each independently be an integer from 1 to 12, 1 to 8, 1 to 6, 1 to 4, or even 1 to 2, for example.
- n can be an integer from 1 to 15, from 1 to 12, from 1 to 4, or even 1 to 2, for example.
- Methods of making disclosed compounds can include a step of reacting a diol with phosphoryl chloride (POCb) or diphosphorus pentoxide (P2O5) for example.
- the reaction product can then be reacted with a compound containing a perfluoroalkyl or fluoroaklyl containing group.
- a diol containing a sulfonamide group and a perfluoroalkyl or fluoroalkyl containing group can be reacted with phosphoryl chloride (POCI3) or diphosphorus pentoxide (P2O5) in a single step to form disclosed compounds.
- Illustrative diols can include substituted or unsubstituted alkyl diols or polyols for example. More specifically, alkyl diols can include Ci to C12 diols, Ci to Cs diols or Ci to e diols that may or may not contain other substitutions or functionalities including for example sulfonamide groups, fluoroalkyl groups or perfluoroalkyl groups or combinations thereof, or combinations thereof for example.
- alkyl diols without additional functionalities can include, for example, 1,4-butanediol, 1,3- butanediol, 1,3 -propanediol, 1,2 -propanediol (propylene glycol), 1,6-hexanediol and ethylene glycol.
- alkyl diols that can include both sulfonamides and a fluoroalkyl or perfluoroalkyl group can include for example C 4 F9S02 (C 4 H 8 OH)2, C 4 F 9 S02 (C2H40H)2, C 4 F 9 S02N(C 3 H 6 OH)2.
- polyols can include poly (ether glycol), poly (tetramethylene glycol), poly (propylene glycol), polycaprolcatone and dimer diols for example.
- Useful molecular weights of polyols can vary depending on the particular polyol, the particular ultimate application of the compounds being produced, etc. but can include, for example molecular weights from 200 to 750, from 250 to 650, or form 300 to 400 for example.
- a second step of the process includes reacting a compound containing both a sulfonamide group and a fluoroalkyl or perfluoroalkyl group with the reaction product of the diol and phosphoryl chloride or diphosphorus pentoxide.
- a compound containing both a sulfonamide group and a fluoroalkyl or perfluoroalkyl group with the reaction product of the diol and phosphoryl chloride or diphosphorus pentoxide.
- Such compounds can include monoalcohol compounds for example. Specific examples of such compounds can include C 4 F 9 S02N(C4HsOH)2,
- Disclosed compounds can be utilized as surfactants in a number of compositions.
- Illustrative types of compositions can include coating compositions, paint compositions, etc.
- disclosed compounds can be utilized in latex paint compositions.
- latex paint compositions and coatings (as used herein, the term “coating” refers to the latex paint composition after it has been applied to a substrate and has dried) that may have improved stain and soil resistance with resulting improved cleanability .
- the compositions can include a latex paint that includes a polymer having interpolymerized units that comprise units derived from styrene, methyl styrene, vinyl, or combinations thereof and one or more units derived from acrylates, methacrylates, acrylonitrile, or combinations thereof.
- co-monomers can include at least 40 mole percent of monomers selected from styrene, methyl styrene, or combinations thereof and at least 10 mole percent of one or more monomers selected from acrylates, methacrylates, and acrylonitrile.
- the acrylates and methacrylates may contain from 4 to 16 carbon atoms such as, for example, 2-ethylhexyl acrylate and methyl methacrylates.
- the monomers can be used in a proportion such that the final polymer has a glass-transition temperature (Tg) greater than 21° C and less than 95° C.
- Tg glass-transition temperature
- the polymers may have a weight-average molecular weight of at least 100,000.
- the polymer can include interpolymerized units derived from 2-ethylhexyl acrylate. More specifically, the binding polymer may include polymerized units comprising from 50 to 70 mole percent of units derived from styrene, methyl styrene, or combinations thereof; from 10 to 30 mole percent of units derived from 2-ethylhexyl acrylate; and from 10 to 30 mole percent of units derived from methyl acrylate, acrylonitrile, or combinations thereof.
- suitable polymers include a copolymer whose interpolymerized units are derived from about 49 mole percent styrene, 1 1 mole percent a-methylstyrene, 22 mole percent 2-ethylhexyl acrylate, and 18 mole percent methyl methacrylates with a Tg of approximately 45° C (available as NEOCRYLTM XA-6037 polymer emulsion from ICI Americas, Inc., Bridgewater, N.J.); a copolymer whose interpolymerized units are derived from about 51 mole percent styrene, 12 mole percent a-methylstyrene, 17 mole percent 2-ethylhexyl acrylate, and 1 mole percent methyl methacrylates with a Tg of approximately 44° C (available as JONCRYLTM 537 polymer emulsion from S.
- compositions useful as latex paint compositions can also include pigments.
- pigments In some embodiments,
- the pigments can be "hiding pigments".
- a hiding pigment can function to give the paints better "hiding power” or coverage.
- a hiding pigment has a refractive index above 1.8.
- Suitable hiding pigments include white opacifying hiding pigments and colored organic and inorganic pigments.
- suitable white opacifying hiding pigments include rutile and anatase titanium dioxides, lithopone, zinc sulfide, lead titanate, antimony oxide, zirconium oxide, barium sulfide, white lead, zinc oxide, leaded zinc oxide, and the like, and mixtures thereof.
- a white organic hiding pigment such as rutile titanium dioxide can be utilized.
- rutile titanium dioxide having an average particle size between about 0.2 to 0.4 microns can be utilized.
- colored organic pigments can include phthalo blue and hansa yellow.
- colored inorganic pigments can include red iron oxide, brown oxide, ochres, and umbers.
- compositions useful as latex paint compositions can also include thickeners.
- Thickeners can serve to modify the rheological properties of the paint to ensure good spreading, handling, and application characteristics.
- latex paint compositions disclosed herein can include a non- cellulosic thickener (for example, an associative thickener; or more specifically, a urethane associative thickener).
- Associative thickeners such as, for example, hydrophobically modified alkali swellable acrylic copolymers and hydrophobically modified urethane copolymers generally impart more Newtonian rheology to emulsion paints compared to conventional thickeners such as, for example, cellulosic thickeners.
- suitable associative thickeners include polyacrylic acids (available, for example, from Rohm & Haas Co., Philadelphia, Pa., as ACRYSOLTM RM-825 and QR- 708 Rheology Modifier) and activated attapulgite (available from Engelhard, Iselin, N.J. as ATTAGELTM 40).
- Disclosed compositions can also include other ingredients.
- Latex-paint films are formed by coalescence of the polymer to form a binding matrix at the ambient paint application temperature to form a hard, tack-free film.
- Coalescing solvents aid the coalescence of the film-forming binder by lowering the film-forming temperature.
- Disclosed latex paint compositions can include a coalescing solvent(s).
- coalescing solvents include 2-phenoxyethanol, diethylene glycol butyl ether, dibutyl phthalate, diethylene glycol, 2,2,4-trimethyl-l, l,3-pentanediol monoisobutyrate, and combinations thereof.
- the coalescing solvent is diethylene glycol butyl ether (butyl carbitol) (available from Sigma-Aldrich, Milwaukee, Wis.) or 2,2,4-trimethyl-l,l,3-pentanediol monoisobutyrate (available from Eastman Chemical Co., Kingsport, Tenn., as TexanolTM), or combinations thereof.
- Coalescing solvents can be utilized at a level between about 12 to 60 grams (preferably about 40 grams) of coalescing solvent per liter of latex paint or at about 20 to 30 weight percent based on the weight of the polymer solids in the paint.
- compositions disclosed herein can be utilized to provide any type of coating, e.g., gloss, semi- gloss, satin, eggshell or flat matte.
- the compositions can be utilized to provide or be classified as eggshell or flat paints.
- Flatter paints can be produced using various approaches.
- One approach is to increase the pigment volume concentration (that is, the ratio by volume of all pigments in the paint to total nonvolatiles) (PVC) of the paint above its critical pigment volume concentration (CPVC).
- PVC pigment volume concentration
- CPVC critical pigment volume concentration
- a flat paint can be produced by adding a flatting agent (that is, a material which reduces the gloss of a paint film).
- Flatting agents introduce micro-roughness to the surface causing the light to be reflected in a diffuse manner, which reduces the apparent gloss. This latter approach generally produces a better paint film.
- Suitable flatting agents can include silicas of various types such as, for example, NOVACITETM Silica (available from Malvern Minerals, Hot Springs National Park, Ark.).
- Paints are commonly formulated with "functional extenders” to increase coverage, reduce cost, achieve durability, alter appearance, control rheology, and influence other desirable properties.
- functional extenders include, for example, barium sulphate, calcium carbonate, clay, gypsum, silica, and talc.
- the most common functional extenders for interior flat paints are clays. Clays have a number of properties that make them desirable. Inexpensive calcined clays, for example, are useful in controlling low-shear viscosity and have a large internal surface area, which contributes to "dry hide". But, this surface area is also available to trap stains.
- extenders for use in disclosed paint compositions are calcium carbonate, or even more specifically ultra-fine ground calcium carbonates such as, for example, OPACIMITETM (available from ECC International, Sylacauga, Ala.), SUPERMITETM (available from Imerys, Roswell, Ga.), or others having particle size of approximately 1.0 to 1.2 microns.
- Ultra-fine calcium carbonate help to space titanium dioxide optimally for hide (see, for example, K. A. Haagenson, "The effect of extender particle size on the hiding properties of an interior latex flat paint," American Paint & Coatings Journal, Apr. 4, 1988, pp. 89-94).
- Disclosed latex paint compositions can be applied to various substrate surfaces, such as, for example architectural surfaces such as walls and ceilings, articles such as furniture and boxes, or any other surface that is normally painted.
- R 1 is -(CH 2 ) m , -(CH 2 CHMeO) m CH 2 CHMe-, -(CH2CH 2 0) m CH 2 CH2-,
- each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group;
- m is an integer from 1 to 6;
- each R 2 is independently a Ci to Ce alkyl, a -S0 2 C p F 2p +i group where p is an integer from 1 to 8, or a combination thereof;
- each R f is independently a Ci to Cs perfluoroalkyl-or fluoroalkyl; each y is independently an integer from 1 to 12; and n is an integer from 1 to 15.
- compositions comprising: a polymer having interpolymerized units that comprise units derived from styrene, methyl styrene, vinyl, or combinations thereof and one or more units derived from acrylates, methacrylates, acrylonitrile, or combinations there
- R 1 is -(CH 2 ) m , -(CH2CHMeO) m CH 2 CHMe-, -(CH2CH 2 0) m CH 2 CH2-,
- each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group;
- m is an integer from 1 to 6;
- each R 2 is independently a Ci to Ce alkyl, a -S0 2 CpF 2 p+i group where p is an integer from 1 to 8, or a combination thereof;
- each R f is independently a Ci to Cs perfluoroalkyl-or fluoroalkyl; each y is independently an integer from 1 to 12; and n is an integer from 1 to 15.
- compositions wherein R 1 is selected from -(03 ⁇ 4) ⁇ , -(CH2CHMeO) m CH 2 CHMe-, -
- compositions wherein p is an integer from 1 to 6.
- m is an integer from 1 to 4.
- compositions, wherein each R 2 is independently a Ci to alkyl.
- compositions, wherein each R f is independently a C 2 to perfluoroalkyl-or fluoroalkyl.
- y is an integer from 1 to 4.
- compositions, wherein n is an integer from 1 to 10.
- Such compositions, wherein at least one of the one or more pigments has a refractive index above 1.8.
- compositions further comprising one or more thickeners.
- Such compositions wherein at least one of the one or more thickeners is an associative thickener.
- Such compositions further comprising one or more coalescing solvents.
- Such compositions further comprising one or more flattening agents.
- Such compositions further comprising one or more plasticizers, one or more anti-foam agents, one or more pigment extenders, one or more pH adjusters, one or more tinting colors, one or more biocides, or any combination thereof.
- Some illustrative embodiments include an article comprising a coating formed from any of the illustrated compositions
- Polyethylene glycol 300 Polyethylene glycol with a Mw of
- Polyethylene glycol 250 Polyethylene glycol with a Mw of
- NATROSOL PLUS 330 Hydroxyethylcellulose available under the trade designation NATROSOL from Ashland, Lexington, KY, USA
- VANTEX - T A tertiary amine additive available under the trade designation "VANTEX-T” from Eastman Chemical Company, Kingsport, TN, USA.
- TAMOL 1124 A hydrophilic copolymer pigment dispersant available from Dow Chemical Company, Midland, MI, USA
- 3M W-410 Alkali alumino silicate ceramic microspheres, available under the trade designation, "3MTM Ceramic Microspheres White Grade W-410,” from 3M Company, St Paul, MN, USA
- MINEX 4 A micronized functional filler and/or extender produced from nepheline syenite with a median particle size of 6.8 ⁇ , available under the trade designation, " ⁇ 4," from Unimin Corporation, New Canaan, CT, USA
- CAPSTONE FS-61 Anionic fluoro surfactant, available in a water- based dispersion under the trade designation, "CAPSTONE FLUOROSURFACTANT FS- 61,” From Chemours
- Paint samples were deposited on one side of Leneta 10 mil (0.25 mm) PVC Black plastic cards, available under the trade designation, "P121-10N Leneta Scrub Test Panels," available from Leneta Company, Mahwah, NJ, USA were coated on one side using a 7 mil (0.18 mm) bird blade applicator. Paint was allowed to age under ambient temperature and humidity for 7 d. After aging, 3 in (7.62 cm) x 6 in (15.24 cm) samples were cut from the coated card. The temperature and humidity in the test room was recorded.
- the initial reflectance of the painted side of the test cards was measured using a ColorFlex EZ spectrophotometer, operated in Illuminant/Observer C/2 Read Y value mode (available under the trade designation ColorFlex EZ 45/0 LAV from Hunter Associates Laboratory, Inc., Reston, VA, USA) and recorded as Rmit.
- the painted sides of the samples were covered with SPS-2100 for 24 h. After 24 h, the samples were tapped to displace SPS-2100 and reflectance of the painted sides was again recorded as Rfinai. The ratio Rfmai / mit was calculated for each sample.
- washability was measured as described for testing with the nonabrasive medium as described in ASTM D3450-15, with the following modifications:
- the nonabrasive medium used on each test panel was prepared as 5 g of a 10% Dawn dish soap solution in water; 25 cycles were used; 2.5 g water was placed on the sponge path; and Reported values are means for triplicate determinations of both R and DE.
- R the initial reflectance of the painted side of the test cards was measured using a ColorFlex EZ spectrophotometer, operated in Illuminant/Observer C/2 Read Y value mode and recorded as Rjmt.
- a foam brush was used to apply Leneta ST-1 oily staining media (available from Leneta Company) to the painted sides of the test cards.
- the samples were cleaned as described above and reflectance of the painted sides was again recorded as Rfmai.
- the ratio Rfmai / Rmt was calculated for each sample as the R value.
- the color change value was calculated by the ColorFlex EZ specrtrophotomer for samples measured before and after the soiling/cleaning process.
- the paint formulation used to evaluate the performance was prepared by mixing the components listed in Table 2, below, in the order shown, through the second charge of water. After thorough mixing, the last ingredient was added slowly, with agitation of the mixture.
- N-MeFBSE 25 g of N-MeFBSE were added to a 100 mL flask equipped with mechanic agitator and thermometer. The flask was heated to melt the alcohol. 2.5 g of P2O5 was added in 4 portions over 90 min. After the addition, the reaction was continued at 125 °C for an additional 1.5 h. The mixture was then allowed to cool. When the mixture had cooled to below 100 °C, 4.0 g NH 4 OH and 120 g DI water were added, resulting in a high-viscosity phosphate ester ammonium salt determined to be approximately 15% solids.
- Capstone FS-61 was diluted in water for surface tension measurements.
- Example 1 (EX-1) 18.75 g N-MeFBSE and 7.74 g FBSEE were added to a three neck flask. The flask was heated to 80 °C to melt the alcohol. To the alcohol mixture was added, in portions, 2.81 g of P2O5. After addition, the mixture was heated at 120 °C for 4 h. The product was neutralized with diethanolamine and water to make a 15% solids aqueous solution
- the sample was prepared as described for PE-5, but using 4.5 g butanediol (0.05 mol.) in place of the tripropylene glycol.
- the product was a viscous, 25% solids solution in water.
- the sample was prepared as described for PE-5, but using 0 05 mol of Polyethylene Glycol 300.
- the product was a viscous, 13% solids solution in water.
- the sample was prepared as described for PE-5, but using 0.05 mol of Polyethylene Glycol 250.
- the product was a viscous, 10% solids solution in water.
- the molecular weight of EX-4 before NH4OH neutralization was measured by GPC calibrating the system against narrow molecular weight polystyrene standards. Presented in Table 2, below, are the relative molecular weight and polydispersity values. Each result is the average of duplicate injections. Based on these results, the final MW after NH4OH neutralization was estimated to be approximately 1300.
- Composition prepared as described in Table 2 above, with the addition of CAPSTONE FS-61 to a concentration of 0.2% solids.
- Example 9 Composition prepared as described in Table 2 above, with the addition of EX-4 to a concentration of 0.2% solids.
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Abstract
Compounds of formula (I) wherein R1 is -(CH2)m, -(CH2CHMeO)mCH2CHMe-, -(CH2CH2O)mCH2CH2-, -(CH2CH2CH20)mCH2CH2CH2-, -RmO(CO)Rm-, -RmNHC(0)ORm-, or -RmN(SO2CpF2p+1)Rm-, where p is an integer from 1 to 6; each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group; m is an integer from 1 to 6; each R2 is independently a C1 to Ce alkyl, a -SO2CpF2P+1 group where p is an integer from 1 to 8, or a combination thereof; each Rf is independently a C1 to C2 perfluoroalkyl-or fluoroalkyl; each y is independently an integer from 1 to 12; and n is an integer from 1 to 15.
Description
FLUOROALKYL CONTAINING PHOSPHATE SURFACTANTS
FIELD
The present disclosure relates to fiuoroaklyl containing phosphate surfactants, methods of making the same, compositions containing the same and applications thereof.
BACKGROUND
Latex paints are often preferred over solvent-based paints because of their improved safety, lower toxicity, and lower volatile -organic contents. Generally, however, latex paints, particularly flat latex paints, have poor stain and soil resistance. Because of their highly porous nature and rough surface texture, flat latex paints tend to absorb stains. Penetrating type stains, such as ink, soft drinks, wine, and other colored liquids, have easy access to the interior of a flat paint film through numerous pores and microchannels, and surface dirt, such as handprints, smudges, dust, and other particulate matter, can become entrapped in the bumpy, rough texture of the paint surface.
In recent years, flat latex paints having improved stain and soil resistance with resulting improved cleanability have been formulated. Consumers, however, desire flat latex paints that can provide still better stain and soil resistance with resulting improved cleanability.
SUMMARY
wherein R1 is -(CH2)m, -(CH2CHMeO)mCH2CHMe-, -(CH2CH20)mCH2CH2-,
-(CH2CH2CH20)mCH2CH2CH2-, -RmO(CO)Rm-, -RmNHC(0)ORm-, or -RmN(S02CpF2p+1)Rm-, where p is an integer from 1 to 6; each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group; m is an integer from 1 to 6; each R2 is independently a Ci to Ce alkyl, a -S02CpF2p+i group where p is an integer from 1 to 8, or a combination thereof; each Rf is independently a Ci to Cs perfluoroalkyl-or fluoroalkyl; each y is independently an integer from 1 to 12; and n is an integer from 1 to 15.
Also disclosed are compositions that include a polymer having interpolymerized units that include units derived from styrene, methyl styrene, vinyl, or combinations thereof and one or more units derived from acrylates, methacrylates, acrylonitrile, or combinations thereof; and one or more compounds of formula I
wherein R1 is -(CH2)m, -(CH2CHMeO)mCH2CHMe-, -(CH2CH20)mCH2CH2-,
-(CH2CH2CH20)mCH2CH2CH2-, -RmO(CO)Rm-, -RmNHC(0)ORm-, or -RmN(S02CpF2p+i)Rm-, where p is an integer from 1 to 6; each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group; m is an integer from 1 to 6; each R2 is independently a Ci to Οβ alkyl, a -S02CpF2P+i group where p is an integer from 1 to 8, or a combination thereof; each Rf is independently a Ci to Cs perfluoroalkyl-or fluoroalkyl; each y is independently an integer from 1 to 12; and n is an integer from 1 to 15.
Also disclosed are articles that include a coating formed from disclosed compositions.
The above summary of the present disclosure is not intended to describe each disclosed embodiment or every implementation of the present disclosure. The description that follows more particularly exemplifies illustrative embodiments. In several places throughout the application, guidance is provided through lists of examples, which examples can be used in various combinations. In each instance, the recited list serves only as a representative group and should not be interpreted as an exclusive list.
DETAILED DESCRIPTION
All scientific and technical terms used herein have meanings commonly used in the art unless otherwise specified. The definitions provided herein are to facilitate understanding of certain terms used frequently herein and are not meant to limit the scope of the present disclosure.
As used in this specification and the appended claims, the singular forms "a", "an", and "the" encompass embodiments having plural referents, unless the content clearly dictates otherwise.
As used in this specification and the appended claims, the term "or" is generally employed in its sense including "and/or" unless the content clearly dictates otherwise. The term "and/or" means one or all of the listed elements or a combination of any two or more of the listed elements.
As used herein, "have", "having", "include", "including", "comprise", "comprising" or the like are used in their open ended sense, and generally mean "including, but not limited to". It will be understood that "consisting essentially of, "consisting of, and the like are subsumed in "comprising" and the like. For example, a conductive trace that "comprises" silver may be a conductive trace that "consists of silver or that "consists essentially of silver.
As used herein, "consisting essentially of," as it relates to a composition, apparatus, system, method or the like, means that the components of the composition, apparatus, system, method or the like
are limited to the enumerated components and any other components that do not materially affect the basic and novel characteristic(s) of the composition, apparatus, system, method or the like.
The words "preferred" and "preferably" refer to embodiments that may afford certain benefits, under certain circumstances. However, other embodiments may also be preferred, under the same or other circumstances. Furthermore, the recitation of one or more preferred embodiments does not imply that other embodiments are not useful, and is not intended to exclude other embodiments from the scope of the disclosure, including the claims.
Also herein, the recitations of numerical ranges by endpoints include all numbers subsumed within that range (e.g., 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.80, 4, 5, etc. or 10 or less includes 10, 9.4, 7.6, 5, 4.3, 2.9, 1.62, 0.3, etc.). Where a range of values is "up to" a particular value, that value is included within the range. All upper and lower limits can be combined in any combination to form ranges for the particular component or property for example.
Also herein, all numbers are assumed to be modified by the term "about" and preferably by the term "exactly." As used herein in connection with a measured quantity, the term "about" refers to that variation in the measured quantity as would be expected by the skilled artisan making the measurement and exercising a level of care commensurate with the objective of the measurement and the precision of the measuring equipment used.
Use of "first," "second," etc. in the description above and the claims that follow is not intended to necessarily indicate that the enumerated number of steps are present. For example, a "second" step is merely intended to differentiate from another step (such as a "first" step). Use of "first," "second," etc. in the description above and the claims that follow is also not necessarily intended to indicate that one comes earlier in time than the other.
When a group is present more than once in a formula described herein, each group is
"independently" selected, whether specifically stated or not. For example, when more than one Rl group is present in a formula, each Rl group is independently selected. Furthermore, subgroups contained within these groups are also independently selected.
As used herein, the term "room temperature" refers to a temperature of about 20 °C to about 25 °C or about 22 °C to about 25 °C.
Fluorochemical phosphates are widely used as surfactants in paints and the coating industry. Fluorochemical phosphates are known to have good surface properties and provide good stain resistant performance as coating additives, however, the materials can present concerns based on environmental health and safety. Because of these concerns, they cannot be used for spray applications and are only utilized in limited to very low concentration in coating formulations. It is therefore desirable to develop new fluorochemical phosphate surfactants that can offer both reduced environmental or toxicity concerns and the same or improved surfactant performance
Disclosed herein are compounds that can be utilized as surfactants. The compounds can be those of formula I:
Compounds of formula I may be advantageous as surfactants for a number of reasons, including for example the extreme stability of the Rf-S bond. The compounds of formula I also contain lower fluorine contents and higher molecular weights than previously utilized fluoroalkyl surfactants, e.g.,
perfluoroalkyl diester and mono-ester phosphate surfactants, and therefore pose less concern of inhalation but still offer excellent surface properties and stain resistant performance.
In formula I, R1 can include alkyl groups, ether containing groups, ester containing groups, urethane containing groups, sulfonamide containing groups, or combinations thereof. In some embodiments, R1 can include alkyl groups such as -(CH2)m-, where m is an integer from 1 to 12, 1 to 8, or 1 to 6 for example. In some embodiments, R1 can include ether containing groups such as - (CH2CH20)mCH2CH2-, -(CH2CHMeO)mCH2CHMe-, or
(CH2CH2CH20)mCH2CH2CH2- where m is an integer from 1 to 12, 1 to 8, or 1 to 6 for example. In some embodiments, R1 can include ester containing groups such as -RmO(CO)Rm- where each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group and where m is an integer from 1 to 12, 1 to 8, or 1 to 6 for example. In some embodiments, R1 can include a urethane containing group such as -RmNHC(0)ORm- where each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group and where m is an integer from 1 to 12, 1 to 8, or 1 to 6 for example. In some embodiments, R1 can include sulfonamide containing groups such as - RmN(S02CpF2p+i)Rm- where each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group and where m and p are each independently integers from 1 to 8, 1 to 4, or 1 to 2 for example.
In Formula I, R2 can each independently be substituted or unsubstituted alkyl groups. For example, R2 can each independently be substituted or unsubstituted Ci to Cn groups, Ci to Cs groups or Ci to Ce groups, for example. R2 can also include a S02CpF2p+i group where p is an integer from 1 to 8, or 1 to 6.
In Formula I, Rf can each independently be a substituted or unsubstituted fluoroalkyl or perfluoroalkyl containing group. For example, Rf can each independently be a substituted or unsubstituted Ci to Cn fluoroalkyl or perfluoroalkyl containing group, a substituted or unsubstituted Ci to Cs fluoroalkyl or perfluoroalkyl containing group or a substituted or unsubstituted Ci to Ce fluoroalkyl or perfluoroalkyl containing group, for example. In some embodiments, Rf can each independently be a Ci to Ci2 perfluoroalkyl containing group, a Ci to Cs perfluoroalkyl containing group, a C2 to Cs perfluoroalkyl containing group or a Ci to e perfluoroalkyl containing group, for example.
In Formula I, y can each independently be an integer from 1 to 12, 1 to 8, 1 to 6, 1 to 4, or even 1 to 2, for example.
In Formula I, n can be an integer from 1 to 15, from 1 to 12, from 1 to 4, or even 1 to 2, for example.
Methods of making disclosed compounds can include a step of reacting a diol with phosphoryl chloride (POCb) or diphosphorus pentoxide (P2O5) for example. In instances where the diol does not include a perfluoroalkyl or fluoroaklyl containing group the reaction product can then be reacted with a compound containing a perfluoroalkyl or fluoroaklyl containing group. In some embodiments, a diol containing a sulfonamide group and a perfluoroalkyl or fluoroalkyl containing group can be reacted with phosphoryl chloride (POCI3) or diphosphorus pentoxide (P2O5) in a single step to form disclosed compounds.
Illustrative diols can include substituted or unsubstituted alkyl diols or polyols for example. More specifically, alkyl diols can include Ci to C12 diols, Ci to Cs diols or Ci to e diols that may or may not contain other substitutions or functionalities including for example sulfonamide groups, fluoroalkyl groups or perfluoroalkyl groups or combinations thereof, or combinations thereof for example. In some embodiments, alkyl diols without additional functionalities can include, for example, 1,4-butanediol, 1,3- butanediol, 1,3 -propanediol, 1,2 -propanediol (propylene glycol), 1,6-hexanediol and ethylene glycol. In some embodiments alkyl diols that can include both sulfonamides and a fluoroalkyl or perfluoroalkyl group can include for example C4F9S02 (C4H8OH)2, C4F9S02 (C2H40H)2, C4F9S02N(C3H6OH)2. In some embodiments, polyols can include poly (ether glycol), poly (tetramethylene glycol), poly (propylene glycol), polycaprolcatone and dimer diols for example. Useful molecular weights of polyols can vary depending on the particular polyol, the particular ultimate application of the compounds being produced, etc. but can include, for example molecular weights from 200 to 750, from 250 to 650, or form 300 to 400 for example.
In some methods, a second step of the process includes reacting a compound containing both a sulfonamide group and a fluoroalkyl or perfluoroalkyl group with the reaction product of the diol and phosphoryl chloride or diphosphorus pentoxide. Such compounds can include monoalcohol compounds for example. Specific examples of such compounds can include C4F9S02N(C4HsOH)2,
C4F9S02N(C2H40H)2, and C4F9S02N(C3H6OH)2, for example.
Disclosed compounds can be utilized as surfactants in a number of compositions. Illustrative types of compositions can include coating compositions, paint compositions, etc.
In some embodiments, disclosed compounds can be utilized in latex paint compositions. In some embodiments, latex paint compositions and coatings (as used herein, the term "coating" refers to the latex paint composition after it has been applied to a substrate and has dried) that may have improved stain and soil resistance with resulting improved cleanability . The compositions can include a latex paint that includes a polymer having interpolymerized units that comprise units derived from styrene, methyl styrene, vinyl, or combinations thereof and one or more units derived from acrylates, methacrylates, acrylonitrile, or combinations thereof. In some embodiments co-monomers can include at least 40 mole
percent of monomers selected from styrene, methyl styrene, or combinations thereof and at least 10 mole percent of one or more monomers selected from acrylates, methacrylates, and acrylonitrile. The acrylates and methacrylates may contain from 4 to 16 carbon atoms such as, for example, 2-ethylhexyl acrylate and methyl methacrylates. In some embodiments the monomers can be used in a proportion such that the final polymer has a glass-transition temperature (Tg) greater than 21° C and less than 95° C. The polymers may have a weight-average molecular weight of at least 100,000.
In some embodiments, the polymer can include interpolymerized units derived from 2-ethylhexyl acrylate. More specifically, the binding polymer may include polymerized units comprising from 50 to 70 mole percent of units derived from styrene, methyl styrene, or combinations thereof; from 10 to 30 mole percent of units derived from 2-ethylhexyl acrylate; and from 10 to 30 mole percent of units derived from methyl acrylate, acrylonitrile, or combinations thereof.
Illustrative specific examples of suitable polymers include a copolymer whose interpolymerized units are derived from about 49 mole percent styrene, 1 1 mole percent a-methylstyrene, 22 mole percent 2-ethylhexyl acrylate, and 18 mole percent methyl methacrylates with a Tg of approximately 45° C (available as NEOCRYL™ XA-6037 polymer emulsion from ICI Americas, Inc., Bridgewater, N.J.); a copolymer whose interpolymerized units are derived from about 51 mole percent styrene, 12 mole percent a-methylstyrene, 17 mole percent 2-ethylhexyl acrylate, and 1 mole percent methyl methacrylates with a Tg of approximately 44° C (available as JONCRYL™ 537 polymer emulsion from S. C. Johnson & Sons, Racine, Wis.); and a terpolymer whose interpolymerized units are derived from about 54 mole percent styrene, 23 mole percent 2-ethylhexyl acrylate, and 23 mole percent acrylonitrile with a Tg of approximately 44° C. (available from B. F. Goodrich Co. as CARBOSET™ XPD- 1468 polymer emulsion). Alternatively, an acrylic latex available under the trade designation ACRONAL® Plus 4130 from BASF Corporation can be utilized.
Compositions useful as latex paint compositions can also include pigments. In some
embodiments, the pigments can be "hiding pigments". A hiding pigment can function to give the paints better "hiding power" or coverage. In some embodiments, a hiding pigment has a refractive index above 1.8.
Suitable hiding pigments include white opacifying hiding pigments and colored organic and inorganic pigments. Representative examples of suitable white opacifying hiding pigments include rutile and anatase titanium dioxides, lithopone, zinc sulfide, lead titanate, antimony oxide, zirconium oxide, barium sulfide, white lead, zinc oxide, leaded zinc oxide, and the like, and mixtures thereof. In some embodiments, a white organic hiding pigment such as rutile titanium dioxide can be utilized. In some other embodiments, rutile titanium dioxide having an average particle size between about 0.2 to 0.4 microns can be utilized. Examples of colored organic pigments can include phthalo blue and hansa yellow. Examples of colored inorganic pigments can include red iron oxide, brown oxide, ochres, and umbers.
Compositions useful as latex paint compositions can also include thickeners. Thickeners can serve to modify the rheological properties of the paint to ensure good spreading, handling, and application
characteristics. In some embodiments, latex paint compositions disclosed herein can include a non- cellulosic thickener (for example, an associative thickener; or more specifically, a urethane associative thickener).
Associative thickeners such as, for example, hydrophobically modified alkali swellable acrylic copolymers and hydrophobically modified urethane copolymers generally impart more Newtonian rheology to emulsion paints compared to conventional thickeners such as, for example, cellulosic thickeners. Representative examples of suitable associative thickeners include polyacrylic acids (available, for example, from Rohm & Haas Co., Philadelphia, Pa., as ACRYSOL™ RM-825 and QR- 708 Rheology Modifier) and activated attapulgite (available from Engelhard, Iselin, N.J. as ATTAGEL™ 40).
Disclosed compositions can also include other ingredients. Latex-paint films are formed by coalescence of the polymer to form a binding matrix at the ambient paint application temperature to form a hard, tack-free film. Coalescing solvents aid the coalescence of the film-forming binder by lowering the film-forming temperature. Disclosed latex paint compositions can include a coalescing solvent(s).
Representative examples of suitable coalescing solvents include 2-phenoxyethanol, diethylene glycol butyl ether, dibutyl phthalate, diethylene glycol, 2,2,4-trimethyl-l, l,3-pentanediol monoisobutyrate, and combinations thereof. Preferably, the coalescing solvent is diethylene glycol butyl ether (butyl carbitol) (available from Sigma-Aldrich, Milwaukee, Wis.) or 2,2,4-trimethyl-l,l,3-pentanediol monoisobutyrate (available from Eastman Chemical Co., Kingsport, Tenn., as Texanol™), or combinations thereof.
Coalescing solvents can be utilized at a level between about 12 to 60 grams (preferably about 40 grams) of coalescing solvent per liter of latex paint or at about 20 to 30 weight percent based on the weight of the polymer solids in the paint.
Compositions disclosed herein can be utilized to provide any type of coating, e.g., gloss, semi- gloss, satin, eggshell or flat matte. In some embodiments, the compositions can be utilized to provide or be classified as eggshell or flat paints.
Flatter paints can be produced using various approaches. One approach is to increase the pigment volume concentration (that is, the ratio by volume of all pigments in the paint to total nonvolatiles) (PVC) of the paint above its critical pigment volume concentration (CPVC). At the CPVC, many physical and optical properties of paint change abruptly and the paint changes from a semi-gloss paint to a flat paint. Typically, though, high PVC flat paints exhibit less durability than lower PVC flat paints, all else being equal, because these flat paints have less binder available per unit of pigment.
Alternatively, a flat paint can be produced by adding a flatting agent (that is, a material which reduces the gloss of a paint film). Flatting agents introduce micro-roughness to the surface causing the light to be reflected in a diffuse manner, which reduces the apparent gloss. This latter approach generally produces a better paint film. Suitable flatting agents can include silicas of various types such as, for example, NOVACITE™ Silica (available from Malvern Minerals, Hot Springs National Park, Ark.).
Conventional materials typically used in paints such as, for example, plasticizer, anti-foam agent, pigment extender, pH adjuster, tinting color, and biocide can also be utilized in disclosed paint
compositions. Such typical ingredients are listed, for example, in TECHNOLOGY OF PAINTS, VARNISHES AND LACQUERS, edited by C. R. Martens, R. E. Kreiger Publishing Co., p 515 ( 1974).
Paints are commonly formulated with "functional extenders" to increase coverage, reduce cost, achieve durability, alter appearance, control rheology, and influence other desirable properties. Examples of functional extenders include, for example, barium sulphate, calcium carbonate, clay, gypsum, silica, and talc. The most common functional extenders for interior flat paints are clays. Clays have a number of properties that make them desirable. Inexpensive calcined clays, for example, are useful in controlling low-shear viscosity and have a large internal surface area, which contributes to "dry hide". But, this surface area is also available to trap stains.
Because of their tendency to absorb stains, it is preferable that calcined clays are used in disclosed paints only in the small amounts required for rheology control, for example, typically as less than about half of the total extender pigment, or are not used at all. In some embodiments, extenders for use in disclosed paint compositions are calcium carbonate, or even more specifically ultra-fine ground calcium carbonates such as, for example, OPACIMITE™ (available from ECC International, Sylacauga, Ala.), SUPERMITE™ (available from Imerys, Roswell, Ga.), or others having particle size of approximately 1.0 to 1.2 microns. Ultra-fine calcium carbonate help to space titanium dioxide optimally for hide (see, for example, K. A. Haagenson, "The effect of extender particle size on the hiding properties of an interior latex flat paint," American Paint & Coatings Journal, Apr. 4, 1988, pp. 89-94).
Typically utilized methods of formulating latex paint compositions can be utilized herein to form disclosed compositions.
Disclosed latex paint compositions can be applied to various substrate surfaces, such as, for example architectural surfaces such as walls and ceilings, articles such as furniture and boxes, or any other surface that is normally painted.
Illustrative disclosed embodiments are provided below.
wherein R1 is -(CH2)m, -(CH2CHMeO)mCH2CHMe-, -(CH2CH20)mCH2CH2-,
-(CH2CH2CH20)mCH2CH2CH2-, -RmO(CO)Rm-, -RmNHC(0)ORm-, or -RmN(S02CpF2p+i)Rm-; where p is an integer from 1 to 6; each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group; m is an integer from 1 to 6; each R2 is independently a Ci to Ce alkyl, a -S02CpF2p+i group where p is an integer from 1 to 8, or a combination thereof; each Rf is independently a Ci to Cs perfluoroalkyl-or fluoroalkyl; each y is independently an integer from 1 to 12; and n is an integer from 1 to 15.
Such compounds, wherein R1 is selected from -(CH2)m, -(CH2CHMeO)mCH2CHMe-,
(CH2CH20)mCH2CH2-, or -(CH2CH2CH20)mCH2CH2CH2-. Such compounds, wherein p is an integer from 1 to 6. Such compounds, wherein m is an integer from 1 to 4. Such compounds, wherein m is an integer from 1 to 2. Such compounds, wherein each R2 is independently a Ci to alkyl. Such compounds, wherein each Rf is independently a Ci to perfluoroalkyl-or fluoroalkyl. Such compounds, wherein y is an integer from 1 to 4. Such compounds, wherein y is an integer from 1 to 2. Such compounds, wherein n is an integer from 1 to 10
Some illustrative embodiments can include compositions comprising: a polymer having interpolymerized units that comprise units derived from styrene, methyl styrene, vinyl, or combinations thereof and one or more units derived from acrylates, methacrylates, acrylonitrile, or combinations there
wherein R1 is -(CH2)m, -(CH2CHMeO)mCH2CHMe-, -(CH2CH20)mCH2CH2-,
-(CH2CH2CH20)mCH2CH2CH2-, -RmO(CO)Rm-, -RmNHC(0)ORm-, or -RmN(S02CpF2p+i)Rm-, where p is an integer from 1 to 6;each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group; m is an integer from 1 to 6; each R2 is independently a Ci to Ce alkyl, a -S02CpF2p+i group where p is an integer from 1 to 8, or a combination thereof; each Rf is independently a Ci to Cs perfluoroalkyl-or fluoroalkyl; each y is independently an integer from 1 to 12; and n is an integer from 1 to 15.
Such compositions, wherein R1 is selected from -(0¾)πι, -(CH2CHMeO)mCH2CHMe-, -
(CH2CH20)mCH2CH2-, or -(CH2CH2CH20)mCH2CH2CH2-. Such compositions, wherein p is an integer from 1 to 6. Such compositions, wherein m is an integer from 1 to 4. Such compositions, wherein each R2 is independently a Ci to alkyl. Such compositions, wherein each Rf is independently a C2 to perfluoroalkyl-or fluoroalkyl. Such compositions, wherein y is an integer from 1 to 4. Such compositions, wherein n is an integer from 1 to 10. Such compositions, further comprising one or more pigments. Such compositions, wherein at least one of the one or more pigments has a refractive index above 1.8. Such compositions further comprising one or more thickeners. Such compositions, wherein at least one of the one or more thickeners is an associative thickener. Such compositions further comprising one or more coalescing solvents. Such compositions, further comprising one or more flattening agents. Such compositions further comprising one or more plasticizers, one or more anti-foam agents, one or more pigment extenders, one or more pH adjusters, one or more tinting colors, one or more biocides, or any combination thereof.
Some illustrative embodiments include an article comprising a coating formed from any of the illustrated compositions
Objects and advantages of this disclosure may be further illustrated by the following non-limiting examples, but the particular materials and amounts thereof recited in these examples, as well as other conditions and details should not be construed to limit this disclosure in any way.
EXAMPLES
Unless otherwise noted, all parts, percentages, ratios, etc. in the examples and the rest of the specification are by weight, and all reagents used in the examples were obtained, or are available, from general chemical suppliers such as, for example, Sigma- Aldrich Company, Saint Louis, Missouri, or may be synthesized by conventional methods. These abbreviations are used in the following examples: g = grams, sec = seconds, min = minutes, h = hours, d = days, °C = degrees Celsius, Mw = weight average molecular weight, Mn = number average molecular weight, Mz = z average molecular weight, μιη = micrometers, mm = millimeters, mil = thousandths of an inch, cm = centimeters, in = inches, mL = milliLiters, kG = kilograms, lbs = pounds, mol = moles.
Materials
approximately 300, available from Sigma- Aldrich
Polyethylene glycol 250 Polyethylene glycol with a Mw of
approximately 250, available from Sigma- Aldnch
0=P(OPh)2H Diphenylphosphine oxide, 99%, available from
Sigma-Aldrich
Potassium tripolyphosphate Available from Spectrum Chemical Mfg. Corp.,
New Brunswick, NJ, USA
NATROSOL PLUS 330 Hydroxyethylcellulose, available under the trade designation NATROSOL from Ashland, Lexington, KY, USA
VANTEX - T A tertiary amine additive available under the trade designation "VANTEX-T" from Eastman Chemical Company, Kingsport, TN, USA.
FOAMSTAR ST 2438 A defoamer available under the trade
designation "FOAMSTAR ST 2438" from BASF Corporation, Florham Park, NJ, USA
TAMOL 1124 A hydrophilic copolymer pigment dispersant available from Dow Chemical Company, Midland, MI, USA
TRITON CF- 10 A nonionic surfactant available from Dow
Chemical Company
TI-PURE R-706 Titanium dioxide pigment available from
Chemours, Wilmington, DE, USA
3M W-410 Alkali alumino silicate ceramic microspheres, available under the trade designation, "3M™ Ceramic Microspheres White Grade W-410," from 3M Company, St Paul, MN, USA
MINEX 4 A micronized functional filler and/or extender produced from nepheline syenite with a median particle size of 6.8 μιη, available under the trade designation, "ΜΓΝΕΧ 4," from Unimin Corporation, New Canaan, CT, USA
DURAMITE A coarse, medium particle size marble,
available under the trade designation,
"DURAMITE," from Imerys Carbonates, Roswell, GA, USA
ACRONAL PLUS 4130 All acrylic latex, available under the trade
designation, "ACRONAL PLUS 4130," from
BASF Corporation, Florham Park, NJ, USA
ACRYSOL TT-935 A hydrophobically modified anionic thickener,
available under the trade designation,
"ACRYSOL TT-935," from Dow Chemical
Company
CAPSTONE FS-61 Anionic fluoro surfactant, available in a water- based dispersion under the trade designation, "CAPSTONE FLUOROSURFACTANT FS- 61," From Chemours
SPS-2001 A standard carpet dry soil, formerly available
under the trade designation, "SPS-2001," from 3M Company
Method for determining Surface Tension
Surface tension measurements were made using a K12 Tensiometer (available from KRUSS USA, Matthews, NC, USA) empolying a Pt plate cleaned between samples by rinsing with DI water and firing with a propane torch. The results provided in Table 3 for the materials at various concentrations represent means of at least five determinations, collected until the relative standard deviation (calculated as standard deviation / mean) was at most 0.07.
Method for determining Dirt Pick-up Resistance (DPUR)
Paint samples were deposited on one side of Leneta 10 mil (0.25 mm) PVC Black plastic cards, available under the trade designation, "P121-10N Leneta Scrub Test Panels," available from Leneta Company, Mahwah, NJ, USA were coated on one side using a 7 mil (0.18 mm) bird blade applicator. Paint was allowed to age under ambient temperature and humidity for 7 d. After aging, 3 in (7.62 cm) x 6 in (15.24 cm) samples were cut from the coated card. The temperature and humidity in the test room was recorded. The initial reflectance of the painted side of the test cards was measured using a ColorFlex EZ spectrophotometer, operated in Illuminant/Observer C/2 Read Y value mode (available under the trade designation ColorFlex EZ 45/0 LAV from Hunter Associates Laboratory, Inc., Reston, VA, USA) and recorded as Rmit. The painted sides of the samples were covered with SPS-2100 for 24 h. After 24 h, the samples were tapped to displace SPS-2100 and reflectance of the painted sides was again recorded as Rfinai. The ratio Rfmai / mit was calculated for each sample. The results, presented in Table 4, below, represent means for triplicate measurements.
Method for determining Washability
Washability was measured as described for testing with the nonabrasive medium as described in ASTM D3450-15, with the following modifications: The nonabrasive medium used on each test panel was prepared as 5 g of a 10% Dawn dish soap solution in water; 25 cycles were used; 2.5 g water was placed on the sponge path; and Reported values are means for triplicate determinations of both R and DE.
For R, the initial reflectance of the painted side of the test cards was measured using a ColorFlex EZ spectrophotometer, operated in Illuminant/Observer C/2 Read Y value mode and recorded as Rjmt. A foam brush was used to apply Leneta ST-1 oily staining media (available from Leneta Company) to the painted sides of the test cards. After 24 h, the samples were cleaned as described above and reflectance of the painted sides was again recorded as Rfmai. The ratio Rfmai / Rmt was calculated for each sample as the R value. For DE, the color change value was calculated by the ColorFlex EZ specrtrophotomer for samples measured before and after the soiling/cleaning process.
The paint formulation used to evaluate the performance was prepared by mixing the components listed in Table 2, below, in the order shown, through the second charge of water. After thorough mixing, the last ingredient was added slowly, with agitation of the mixture.
Table 2: Paint formulation
Comparative Example 1 (CE-1)
25 g of N-MeFBSE were added to a 100 mL flask equipped with mechanic agitator and thermometer. The flask was heated to melt the alcohol. 2.5 g of P2O5 was added in 4 portions over 90 min. After the addition, the reaction was continued at 125 °C for an additional 1.5 h. The mixture was then allowed to cool. When the mixture had cooled to below 100 °C, 4.0 g NH4OH and 120 g DI water were added, resulting in a high-viscosity phosphate ester ammonium salt determined to be approximately 15% solids.
Comparative Example 2 (CE-2)
Capstone FS-61 was diluted in water for surface tension measurements.
Example 1 (EX-1)
18.75 g N-MeFBSE and 7.74 g FBSEE were added to a three neck flask. The flask was heated to 80 °C to melt the alcohol. To the alcohol mixture was added, in portions, 2.81 g of P2O5. After addition, the mixture was heated at 120 °C for 4 h. The product was neutralized with diethanolamine and water to make a 15% solids aqueous solution
Example 2 (EX-2)
For EX-2, the procedure described for EX- 1 was followed, except that the product was dissolved in IPA before being neutralized with diethanolamine and water to make a 30% solids solution in IPA/Water. Example 3 (EX-3)
To 3.9 g of FBSEE (MW 387, 0.01 mol) (melt at 70 °C) was added slowly 3.0 g POCI3 (0.02 mol). After the addition, the reaction was heated at 70 °C for 1 h. Next, 7.1 g N-MeFBSE (0.02 mol) was added and the reaction continued at 70 °C for 3 h. The HCl generated from the reaction was removed by nitrogen bubbling. 4 g of NH4OH and 75 g of DI water was added to neutralize the product to form a viscous, approximately 15% solids solution.
Example 4 (EX-4)
To a two neck, 250 niL flask with 15.3 g of POCI3 (0.1 mol) was slowly added 9.6 g of tripropylene glycol (0.05 mol) at room temperature. After the addition, the reaction was continued for 2 h at 50 °C. Then 35.7 g N-MeFBSE (0.1 mol) was added at once, and reacted at 50 °C overnight. The HCl generated from the reaction was removed by nitrogen bubbling. The mixture was neutralized with NH4OH in water to pH = 8-9, resulting in a viscous, 27% solids liquid.
Example 5 (EX-5)
The sample was prepared as described for PE-5, but using 4.5 g butanediol (0.05 mol.) in place of the tripropylene glycol. The product was a viscous, 25% solids solution in water.
Example 6 (EX-6)
The sample was prepared as described for PE-5, but using 0 05 mol of Polyethylene Glycol 300. The product was a viscous, 13% solids solution in water.
Example 7 (EX-7)
The sample was prepared as described for PE-5, but using 0.05 mol of Polyethylene Glycol 250. The product was a viscous, 10% solids solution in water.
Example 8 (EX-8)
77.4 g FBSEE and 47.3 g 0=P(OPh)2H were added to a 250 mL flask with mechanical stirring. The pressure inside the flask was maintained at 25 torr while the reaction temperature was slowly raised to 160 °C over 2 h. Distillate (phenol) was collected in a dry ice trap. 78 g of product in the flask was collected.
8.66 g of the obtained product, 1.72 g of tirchloroisocyanuric acid and 40 g of acetone were charged into a flask with stirring overnight at room temperature. The white solid was filtered off. The clear solution was rotavaporated and 8.8 g of solid product was obtained.
1 g of the solid product was mixed with 1 g of 28-30% ammonium hydroxide and different amount of water to prepared different concentrations. The surface tensions of the resulting solutions were measured according to the procedure described above and are provided in Table 3.
Molecular weight measurement of EX-4
The molecular weight of EX-4 before NH4OH neutralization was measured by GPC calibrating the system against narrow molecular weight polystyrene standards. Presented in Table 2, below, are the relative molecular weight and polydispersity values. Each result is the average of duplicate injections. Based on these results, the final MW after NH4OH neutralization was estimated to be approximately 1300.
Table 3. Surface Tension Results (dynes / cm) in DI Water
NM = Not Measured
Comparative Example 3 (CE-3)
Composition prepared as described in Table 2 above
Comparative Example 4 (CE4)
Composition prepared as described in Table 2 above, with the addition of CAPSTONE FS-61 to a concentration of 0.2% solids.
Example 9 (EX-9)
Composition prepared as described in Table 2 above, with the addition of EX-4 to a concentration of 0.2% solids.
Table 4: Dirt pick-up resistance and washability results
Foreseeable modifications and alterations of this disclosure will be apparent to those skilled in the art without departing from the scope and spirit of the disclosure. This disclosure should not be restricted to the embodiments that are set forth in this application for illustrative purposes. To the extent that there is any conflict or discrepancy between this specification as written and the disclosure in any document mentioned or incorporated by reference herein, this specification as written will prevail.
Claims
Claims
1. A compound of formula I
wherein R1 is -(CH2)m, -(CH2CHMeO)mCH2CHMe-, -(CH2CH20)mCH2CH2-,
-(CH2CH2CH20)mCH2CH2CH2-, -RmO(CO)Rm-, -RmNHC(0)ORm-, or -RmN(S02CPF2P+i)Rm-, where p is an integer from 1 to 6;
each R is independently a substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl group, or a substituted or unsubstituted aryl group;
m is an integer from 1 to 6;
each R2 is independently a Ci to C6 alkyl, a -S02CPF2p+i group where p is an integer from
1 to 8, or a combination thereof;
each Rf is independently a C i to Cs perfluoroalkyl-or fluoroalkyl;
each y is independently an integer from 1 to 12; and
n is an integer from 1 to 15.
The compound according to claim 1, wherein R1 is selected from -(CH2)m,
-(CH2CHMeO)mCH2CHMe-, -(CFkCKO CFkCFk-, or
-(CH2CH2CH20)mCH2CH2CH2-.
The compound according to any of claims 1 to 2, wherein p is an integer from 1 to 6. The compound according to any of claims 1 to 3, wherein m is an integer from 1 to 4.
The compound according to any of claims 1 to 3, wherein m is an integer from 1 to 2.
The compound according to any of claims 1 to 5, wherein each R2 is independently a Ci to Ce alkyl.
7. The compound according to any of claims 1 to 6, wherein each Rf is independently a C2 to Ce perfluoroalkyl-or fluoroalkyl.
8. The compound according to any of claims 1 to 7, wherein y is an integer from 1 to 4.
9. The compound according to any of claims 1 to 7, wherein y is an integer from 1 to 2.
10. The compound according to any of claims 1 to 9, wherein n is an integer from 1 to 10.
1 1. A composition comprising:
a polymer having interpolymerized units that comprise units derived from styrene, methyl styrene, vinyl, or combinations thereof and one or more units derived from acrylates, methacrylates, acrylonitrile, or combinations thereof; and
the compound of formula I according to any one of claims 1 to 10.
12. The composition according to claim 1 1 , further comprising one or more pigments.
13. The composition according to claim 12, wherein at least one of the one or more pigments has a refractive index above 1.8.
14. The composition according to any of claims 1 1 to 13 further comprising one or more thickeners.
15. The composition according to claim 14, wherein at least one of the one or more
thickeners is an associative thickener.
16. The composition according to any of claims 1 1 to 15 further comprising one or more coalescing solvents.
17. The composition according to any of claims 1 1 to 16 further comprising one or more flattening agents.
18. The composition according to any of claims 1 1 to 17 further comprising one or more plasticizers, one or more anti-foam agents, one or more pigment extenders, one or more
pH adjusters, one or more tinting colors, one or more biocides, or any combination thereof.
19. An article comprising a coating formed from a composition according to any of claims 11 to 18.
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KR102342324B1 (en) | 2020-12-11 | 2021-12-23 | 애경케미칼주식회사 | Fluoronated surfantant composition |
KR102342326B1 (en) | 2020-12-11 | 2021-12-23 | 애경케미칼주식회사 | Fluoronated surfantant composition having low interfacial tensions |
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DE1493944A1 (en) * | 1961-02-06 | 1972-06-08 | Minnesota Mining & Mfg | Phosphorus-containing compounds and their polymers |
EP0340753A2 (en) * | 1988-05-06 | 1989-11-08 | Showa Denko Kabushiki Kaisha | Surface treating agent |
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DE1493944A1 (en) * | 1961-02-06 | 1972-06-08 | Minnesota Mining & Mfg | Phosphorus-containing compounds and their polymers |
EP0340753A2 (en) * | 1988-05-06 | 1989-11-08 | Showa Denko Kabushiki Kaisha | Surface treating agent |
Non-Patent Citations (2)
Title |
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"TECHNOLOGY OF PAINTS, VARNISHES AND LACQUERS", 1974, R. E. KREIGER PUBLISHING CO., pages: 515 |
K. A. HAAGENSON: "The effect of extender particle size on the hiding properties of an interior latex flat paint", AMERICAN PAINT & COATINGS JOURNAL, 4 April 1988 (1988-04-04), pages 89 - 94 |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102342324B1 (en) | 2020-12-11 | 2021-12-23 | 애경케미칼주식회사 | Fluoronated surfantant composition |
KR102342326B1 (en) | 2020-12-11 | 2021-12-23 | 애경케미칼주식회사 | Fluoronated surfantant composition having low interfacial tensions |
US12091635B2 (en) | 2020-12-11 | 2024-09-17 | Ak Chemtech Co., Ltd. | Fluorinated surfactant composition |
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