WO2018118315A1 - Semiconductor die assembly having heat spreader that extends through underlying interposer and related technology - Google Patents
Semiconductor die assembly having heat spreader that extends through underlying interposer and related technology Download PDFInfo
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- WO2018118315A1 WO2018118315A1 PCT/US2017/062621 US2017062621W WO2018118315A1 WO 2018118315 A1 WO2018118315 A1 WO 2018118315A1 US 2017062621 W US2017062621 W US 2017062621W WO 2018118315 A1 WO2018118315 A1 WO 2018118315A1
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- Prior art keywords
- semiconductor die
- interposer
- major surface
- semiconductor
- pillar
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 240
- 238000005516 engineering process Methods 0.000 title abstract description 32
- 239000000758 substrate Substances 0.000 claims abstract description 41
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- 238000000034 method Methods 0.000 claims description 41
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- 238000005859 coupling reaction Methods 0.000 claims description 28
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- 230000000712 assembly Effects 0.000 description 12
- 238000000429 assembly Methods 0.000 description 12
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- 239000003990 capacitor Substances 0.000 description 6
- 230000002708 enhancing effect Effects 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 4
- 230000006870 function Effects 0.000 description 3
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- 238000012545 processing Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
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Classifications
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Definitions
- the present technology is related to semiconductor die assemblies.
- Packaged semiconductor dies typically include a singulated die containing semiconductor-based integrated circuity, and a plastic protective covering encasing the die.
- the die includes functional features, such as memory cells, processor circuits, and imager devices, as well as bond pads electrically connected to the functional features.
- the bond pads can be electrically connected to terminals outside the protective covering to allow the die to be connected to higher level circuitry.
- multiple semiconductor dies are incorporated into a single package. Individual semiconductor dies in a multiple-die package can have some dedicated packaging features and other packaging features shared with other semiconductor dies in the package. This approach increases the processing capacity, memory, etc. that can be contained in a small space.
- Some multiple-die packages include a single stack of vertically aligned semiconductor dies.
- Other multiple-die packages include semiconductor dies that are laterally offset from one another at the same or different elevations.
- heat dissipation is often a significant design constraint.
- the combined heat generated by semiconductor dies in a multiple-die package can cause the individual dies to reach temperatures above their maximum operating temperatures.
- the combined heat may also reduce the performance and reliability of electrical interconnects between the dies.
- These and other heat-related problems typically become more acute as the density of dies in a multiple-die package increases. Accordingly, enhancing heat dissipation from semiconductor dies in multiple-die packages has the potential to improve performance, improve reliability, and allow for further miniaturization to meet market demands.
- Figure 1 is a side view of the semiconductor die assembly in accordance with an embodiment of the present technology.
- Figures 2 and 3 are exploded side views of the semiconductor die assembly shown in Figure 1.
- Figure 4 is a top plan view of a lower subassembly of the semiconductor die assembly shown in Figure 1.
- Figure 5 is a top plan view of an upper subassembly of the semiconductor die assembly shown in Figure 1.
- Figure 6 is a flow chart illustrating a method for making the semiconductor die assembly shown in Figure 1 in accordance with an embodiment of the present technology.
- Figure 7 is a flow chart illustrating a method for operating the semiconductor die assembly shown in Figure 1 in accordance with an embodiment of the present technology.
- Figure 8 is a side view of a heat spreader of a semiconductor die assembly in accordance with another embodiment of the present technology.
- Figure 9 is an exploded side view of the heat spreader shown in Figure 8.
- Figure 10 is a top plan view of the heat spreader shown in Figure 8.
- Figure 1 1 is a side view of a lower subassembly of a semiconductor die assembly in accordance with another embodiment of the present technology.
- Figure 12 is a top plan view of the lower subassembly shown in Figure 1 1.
- Figure 13 is a schematic view of a system that includes a semiconductor die assembly in accordance with an embodiment of the present technology
- interposers between semiconductor dies at different elevations often interfere with heat dissipation.
- Conventional interposers are most often made primarily of epoxy resin or another low thermal conductivity material. Therefore, instead of dissipating heat in an upward direction, heat is primarily dissipated from semiconductor dies underlying such interposers in conventional multiple-die packages laterally via relatively thin layers of material overlying and/or underlying the die.
- capillary underfill material between a package substrate and a die underlying a thermally insulative interposer may serve as the primary pathway for conveying heat away from the die toward a metal casing or another type of external heat spreader.
- Semiconductor die assemblies and related devices, systems, and methods in accordance with embodiments of the present technology can at least partially address the foregoing and/or other problems associated with conventional technologies.
- Semiconductor die assemblies in accordance with at least some embodiments of the present technology include a heat spreader having a cap thermally coupled to a die above an interposer, and a pillar thermally coupled to a die below the interposer.
- the pillar can extend through an opening in the interposer. In this way, vertical heat dissipation from the die below the interposer can be significantly enhanced.
- Other advantages in addition to or instead of this advantage also may be present.
- semiconductor die assemblies and related devices, systems, and methods in accordance with embodiments of the present technology can have features in addition to or instead of features associated with heat spreading pillars that pass through openings in the associated interposers.
- Figure 1 is a side view of a semiconductor die assembly 100 in accordance with an embodiment of the present technology
- Figure 2 is an exploded side view of the semiconductor die assembly 100.
- the semiconductor die assembly 100 can include a package substrate 102 carrying an interposer 104 and a heat spreader 106.
- the package substrate 102 has an upper major surface 108 closer to the interposer 104 and a lower major surface 109 father from the interposer 104.
- the interposer 104 has an upper major surface 1 10 farther from the package substrate 102 and a lower major surface 1 1 1 closer to the package substrate 102.
- the semiconductor die assembly 100 can include a plurality of first decoupling capacitors 1 12 (one labeled) electrically connected to the interposer 104, and a plurality of second decoupling capacitors 1 13 (one labeled) electrically connected to the package substrate 102.
- the interposer 104 and the package substrate 102 can include internal circuitry (not shown) operably connected to the plurality of first decoupling capacitors 1 12 and the plurality of second decoupling capacitors 113, respectively.
- the semiconductor die assembly 100 can further include laterally spaced apart first solder-ball interconnects 1 14 electrically coupling the interposer 104 (along its lower major surface 1 1 1) to the package substrate 102 (along its upper major surface 108).
- the first solder-ball interconnects 1 14 are arranged in two peripheral rows 1 16 (individually identified as rows 1 16a, 1 16b in Figure 2) and a central array 1 18 ( Figure 2) between the rows 1 16a, 1 16b.
- counterparts of the first solder-ball interconnects 1 14 can have other suitable arrangements.
- the semiconductor die assembly 100 further includes laterally spaced apart second solder-ball interconnects 120 (one labeled) electrically coupled to the package substrate 102 along its lower major surface 109.
- the second solder-ball interconnects 120 can be configured to electrically connect the overall semiconductor die assembly 100 to higher level circuitry (not shown).
- the semiconductor die assembly 100 can include a plurality of first semiconductor dies 122 electrically coupled to the interposer 104.
- the semiconductor die assembly 100 can further include a second semiconductor die 124 electrically coupled to the package substrate 102.
- the plurality of first semiconductor dies 122 are electrically coupled to both the upper major surface 1 10 and the lower major surface 1 1 1 of the interposer 104.
- the semiconductor die assembly 100 can include four first semiconductor dies 122 (individually identified as first semiconductor dies 122a-122d), and, at the lower major surface 1 11 of the interposer 104, the semiconductor die assembly 100 can include another four first semiconductor dies 122 (individually identified as first semiconductor dies 122e-122h).
- first semiconductor dies 122c, 122d, 122g, 122h are hidden behind the first semiconductor dies 122a, 122b, 122e, 122f.
- the first semiconductor dies 122a-122d can be laterally offset from one another at one elevation
- the first semiconductor dies 122e-122h can be laterally offset from one another at another elevation.
- Electrical couplings between the first semiconductor dies 122a- 122h and the interposer 104 and between the second semiconductor die 124 and the package substrate 102 are omitted for clarity of illustration.
- a counterpart of the semiconductor die assembly 100 can include a different number and/or arrangement of first and second semiconductor dies, such as an arrangement in which first semiconductor dies are electrically connected to only one of two major surfaces of an associated interposer.
- the first semiconductor dies 122a-122h are memory dies and the second semiconductor die 124 is a logic die.
- heat generated by the second semiconductor die 124 may be significantly greater than heat generated by the plurality of first semiconductor dies 122 during normal operation of the semiconductor die assembly 100.
- the semiconductor die assembly 100 can include features that facilitate efficient vertical dissipation of the heat generated by the second semiconductor die 124 when the semiconductor die assembly 100 is in the illustrated orientation (e.g., upward with respect to the horizontal orientation of the package substrate 102 in Figure 1).
- the heat spreader 106 can include a pillar 126 and a cap 128 extending around the pillar 126 (e.g., extending around at least 75% of a perimeter of the pillar 126).
- the cap 128 can be positioned to be thermally coupled to the first semiconductor dies 122a- 122d at one elevation, and the pillar 126 can be positioned to be thermally coupled to the second semiconductor die 124 at another elevation.
- the semiconductor die assembly 100 is in the illustrated orientation, the elevation at which the cap 128 is thermally coupled to the first semiconductor dies 122a- 122d is above the interposer 104, and the elevation at which the pillar 126 is thermally coupled to the second semiconductor die 124 is below the interposer 104.
- the pillar 126 can extend through a plane occupied by the interposer 104 (e.g., the pillar 126 can extend through an opening in the interposer 104).
- the pillar 126 and the cap 128 are integral components of the heat spreader 106.
- a counterpart heat spreader 106 can include a pillar and a cap that are separate components coupled together or are noncontiguous (e.g., spaced apart from each other).
- a counterpart heat spreader 106 can include a pillar that extends through an opening at least partially defined by a corresponding cap such that the cap extends around at least 75% of a perimeter of the pillar. Other noncontiguous configurations are also possible.
- the semiconductor die assembly 100 can further include thermal interface features 130 (Figure 2) through which the heat spreader 106 is thermally coupled to the first semiconductor dies 122a- 122d and to the second semiconductor die 124.
- Some of the thermal interface features 130 can be directly connected to upper surfaces of the first semiconductor dies 122a-122d, respectively, and to corresponding portions of a lower surface of the cap 128 when the semiconductor die assembly 100 is in the illustrated orientation.
- Another one of the thermal interface features 130 can be directly connected to an upper surface of the second semiconductor die 124 and to a lower surface of the pillar 126 when the semiconductor die assembly 100 is in the illustrated orientation.
- the heat spreader 106 can be shaped such that an elevation difference between the lower surface of the cap 128 and the lower surface of the pillar 126 corresponds to an elevation difference between the upper surfaces of the first semiconductor dies 122a-122d and the upper surface of the second semiconductor die 124 when the semiconductor die assembly 100 is in the illustrated orientation.
- the thermal interface features 130 can be configured to fill voids and to smooth irregularities at interfaces between the heat spreader 106 and the first semiconductor dies 122a- 122d and between the heat spreader 106 and the second semiconductor die 124.
- the thermal interface features 130 are volumes of thermal interface paste, such as silicone -based grease doped with thermally conductive particles.
- counterparts of one, some, or all of the thermal interface features 130 can be pieces of thermal interface tape or have another suitable form to enhance thermal conductivity and/or to secure the heat spreader 106 to the first semiconductor dies 122a- 122d and to the second semiconductor die 124.
- Figure 3 is another exploded via of the semiconductor die assembly 100. As shown in Figure 3, the semiconductor die assembly 100 can include a lower subassembly 132 and an upper subassembly 134 configured to be assembled with the heat spreader 106.
- the lower subassembly 132 can include the package substrate 102, the second decoupling capacitors 1 13, the second solder-ball interconnects 120, the second semiconductor die 124, and the thermal interface feature 130 associated with the second semiconductor die 124.
- the upper subassembly 134 can include the interposer 104, the first decoupling capacitors 1 12, the first solder-ball interconnects 114, the plurality of first semiconductor dies 122, and the thermal interface features 130 associated with the plurality of first semiconductor dies 122.
- Figure 4 is a top plan view of the lower subassembly 132. As shown in Figure 4, the package substrate 102 can include bond pads 136 (one labeled) vertically aligned with the first solder-ball interconnects 1 14. The second semiconductor die 124 can be centrally positioned on the package substrate 102.
- Figure 5 is a top plan view of the upper subassembly 134.
- the interposer 104 can define an opening 138 configured to be vertically aligned with the second semiconductor die 124 when the lower and upper assemblies 132 and 134 are arranged as shown in Figure 3.
- the first semiconductor dies 122a, 122c are at one side of the opening 138 and the first semiconductor dies 122b, 122d are at an opposite side of the opening 138.
- the pillar 126 can extend through the opening 138.
- the first semiconductor dies 122a, 122c can be laterally spaced apart from the pillar 126 in one direction while the first semiconductor dies 122b, 122d are laterally spaced apart from the pillar 126 in an opposite direction.
- the interposer 104 is shaped as a rectangular annulus and, therefore, extends around an entire perimeter of the pillar 126.
- a counterpart of the interposer 104 can extend around less than all (e.g., less than 100%, but greater than 75%) of a perimeter of the pillar 126.
- a counterpart of the interposer 104 can be U- shaped.
- FIG. 6 is a flow chart illustrating a method 200 for making the semiconductor die assembly 100 in accordance with an embodiment of the present technology.
- the method 200 can include electrically coupling the first semiconductor dies 122a-122h to the interposer 104 (block 202) and electrically coupling the second semiconductor die 124 to the package substrate 102 (block 204).
- Electrically coupling the first semiconductor dies 122a-122h to the interposer 104 can include electrically coupling the first semiconductor dies 122a-122d via the upper major surface 1 10 of the interposer 104 and/or electrically coupling the first semiconductor dies 122e-122h via the lower major surface 11 1 of the interposer 104.
- the method 200 can further include electrically coupling the interposer 104 to the package substrate 102 (block 206) and disposing the thermal interface features 130 (block 208) in direct contact with respective ones of the first semiconductor dies 122a-122d and the second semiconductor die 124.
- volumes of thermal interface paste or pieces of thermal interface tape can be disposed at respective upper surfaces of the first semiconductor dies 122a-122d and the second semiconductor die 124.
- the method 200 can also include locating the heat spreader 106 relative to the interposer 104, which can include extending the pillar 126 through the opening 138 (block 210).
- the method 200 can include thermally coupling the cap 128 to the first semiconductor dies 122a-122d (block 212) and thermally coupling the pillar 126 to the second semiconductor die 124 (block 214) via the corresponding thermal interface features 130.
- the thermal interface features 130 include volumes of thermal interface paste
- the heat spreader 106 can compress and laterally expand the volumes of thermal interface paste. After the heat spreader 106 is suitably positioned, the volumes of thermal interface paste can be cured (e.g., thermally cured) to secure the heat spreader 106.
- FIG. 7 is a flow chart illustrating a method 300 for operating the semiconductor die assembly 100 in accordance with an embodiment of the present technology.
- the method 300 can include operating the plurality of first semiconductor dies 122 (block 302).
- the method 300 can further include transferring heat generated by operating the plurality of first semiconductor dies 122 away from the plurality of first semiconductor dies 122 (block 304). In at least some cases, most (e.g., at least 50% or at least 75%) of the heat generated by operating the first semiconductor dies 122a-122d is dissipated through the cap 128.
- the method 300 can further include operating the second semiconductor die 124 (block 306).
- the total heat generated by operating the second semiconductor die 124 can be significantly greater (e.g., at least 4 times greater) than the total heat generated by operating any one of the first semiconductor dies 122a-122h.
- the method 300 can further include transferring heat generated by operating the second semiconductor die 124 away from the second semiconductor die 124 (block 308). In at least some cases, most (e.g., at least 50% or at least 75%) of the heat generated by operating the second semiconductor die 124 is dissipated through the pillar 126 and through the opening 138.
- the sequence of die operation may vary, e.g., operation of the plurality of first semiconductor dies 122 and operation of the second semiconductor die 124 die may be in reverse order and/or simultaneous.
- FIGS 8, 9 and 10 are a side view, an exploded side view, and a top plan view of a heat spreader 400 of a semiconductor die assembly in accordance with another embodiment of the present technology.
- the heat spreader 400 can include a pillar 402 and a cap 404 having an opening 408 (shown in dashed lines) extending around the pillar 402 (e.g., extending around at least 75% of a perimeter of the pillar 402).
- the heat spreader 400 can further include fins 406 carried by the pillar 402.
- the fins 406 can be configured to transfer heat generated by the second semiconductor die 124 by convection.
- the pillar 402 and the cap 404 of the heat spreader 400 can be noncontiguous.
- the pillar 402 extends through the opening 408 ( Figure 10) such that a small gap "g" is between the pillar 402 and the cap 404.
- the heat spreader 400 does not include fins carried by the cap 404.
- the gap may be useful, for example, to facilitate manufacturing and/or to provide thermal separation between the cap 404 and the pillar 402.
- a counterpart of the heat spreader 400 can include fins carried by a counterpart of the cap 404 in addition to or instead of the fins 406 carried by the pillar 402.
- rods or other types of convection enhancing structures can be used in place of fins in other embodiments.
- FIG 11 is a side view of a lower subassembly 500 of a semiconductor die assembly in accordance with another embodiment of the present technology
- Figure 12 is a top plan view of the lower subassembly 500.
- the lower subassembly 500 can include a heat transfer material 502 at the upper major surface 108 of the package substrate 102.
- the heat transfer material 502 is a metal film overlying the package substrate 102.
- the heat transfer material 502 can include cutouts 504 ( Figure 12) around the bond pads 136.
- the lower subassembly 500 can further include additional thermal interface features 130 (e.g., pieces of thermal interface tape or volumes of thermal interface paste) overlying the heat transfer material 502.
- additional thermal interface features 130 e.g., pieces of thermal interface tape or volumes of thermal interface paste
- the lower subassembly 500 can be assembled with the upper subassembly 134 and the heat spreader 106.
- the first semiconductor dies 122e-122h can be thermally coupled to the heat transfer material 502 via the additional thermal interface features 130.
- the heat transfer material 502 can define a primary pathway for transferring most (e.g., at least 50% or at least 75%) of heat generated by operating the first semiconductor dies 122e-122h away from the first semiconductor dies 122e-122h.
- the transferred heat can then be dissipated at a peripheral portion of the heat transfer material 502 extending laterally beyond an edge portion of the interposer 104.
- the lower subassembly 500 does not include convection enhancing structures at its peripheral portion.
- a counterpart of the lower subassembly 500 can include fins, pillars, or other convection enhancing structures at the peripheral portion of the heat transfer material 502 and/or at another suitable location.
- the heat transfer material 502 may be used without the heat spreader 106.
- any one of the semiconductor die assemblies described above with reference to Figures 1-12 can be incorporated into any of a myriad of larger and/or more complex systems, a representative example of which is system 600 shown schematically in Figure 13.
- the system 600 can include a semiconductor die assembly 602, a power source 604, a driver 606, a processor 608, and/or other subsystems or components 610.
- the semiconductor die assembly 602 can include features generally similar to those of the semiconductor die assemblies described above, and can therefore include a heat spreading pillar that passes through an opening defined by an associated interposer.
- the resulting system 600 can perform any of a wide variety of functions, such as memory storage, data processing, and/or other suitable functions.
- representative systems 600 can include, without limitation, hand-held devices (e.g., mobile phones, tablets, digital readers, and digital audio players), computers, and appliances. Components of the system 600 may be housed in a single unit or distributed over multiple, interconnected units (e.g., through a communications network). The components of the system 600 can also include remote devices and any of a wide variety of computer readable media.
- hand-held devices e.g., mobile phones, tablets, digital readers, and digital audio players
- Components of the system 600 may be housed in a single unit or distributed over multiple, interconnected units (e.g., through a communications network).
- the components of the system 600 can also include remote devices and any of a wide variety of computer readable media.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Geometry (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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JP2019531054A JP6770648B2 (en) | 2016-12-21 | 2017-11-20 | Semiconductor die assembly and related technologies with a heat spreader that extends through the interposer below |
KR1020197019913A KR102342690B1 (en) | 2016-12-21 | 2017-11-20 | Semiconductor die assembly and related art having a heat spreader extending through an underlying interposer |
EP17884980.8A EP3559987A4 (en) | 2016-12-21 | 2017-11-20 | Semiconductor die assembly having heat spreader that extends through underlying interposer and related technology |
CN201780072758.8A CN109983572B (en) | 2016-12-21 | 2017-11-20 | Semiconductor die assemblies having heat spreaders extending through an underlying interposer and related techniques |
Applications Claiming Priority (2)
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US15/386,343 | 2016-12-21 | ||
US15/386,343 US10062634B2 (en) | 2016-12-21 | 2016-12-21 | Semiconductor die assembly having heat spreader that extends through underlying interposer and related technology |
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WO2018118315A1 true WO2018118315A1 (en) | 2018-06-28 |
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PCT/US2017/062621 WO2018118315A1 (en) | 2016-12-21 | 2017-11-20 | Semiconductor die assembly having heat spreader that extends through underlying interposer and related technology |
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US (3) | US10062634B2 (en) |
EP (1) | EP3559987A4 (en) |
JP (1) | JP6770648B2 (en) |
KR (1) | KR102342690B1 (en) |
CN (1) | CN109983572B (en) |
TW (1) | TWI683404B (en) |
WO (1) | WO2018118315A1 (en) |
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US10971422B2 (en) | 2021-04-06 |
US20180174943A1 (en) | 2018-06-21 |
JP2020513694A (en) | 2020-05-14 |
US10418303B2 (en) | 2019-09-17 |
US10062634B2 (en) | 2018-08-28 |
EP3559987A4 (en) | 2020-05-20 |
US20180374774A1 (en) | 2018-12-27 |
US20200013694A1 (en) | 2020-01-09 |
TW201842637A (en) | 2018-12-01 |
KR20190085176A (en) | 2019-07-17 |
CN109983572B (en) | 2020-10-16 |
TWI683404B (en) | 2020-01-21 |
KR102342690B1 (en) | 2021-12-24 |
EP3559987A1 (en) | 2019-10-30 |
JP6770648B2 (en) | 2020-10-14 |
CN109983572A (en) | 2019-07-05 |
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