WO2018116100A2 - Sealing device for a household item - Google Patents

Sealing device for a household item Download PDF

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Publication number
WO2018116100A2
WO2018116100A2 PCT/IB2017/057997 IB2017057997W WO2018116100A2 WO 2018116100 A2 WO2018116100 A2 WO 2018116100A2 IB 2017057997 W IB2017057997 W IB 2017057997W WO 2018116100 A2 WO2018116100 A2 WO 2018116100A2
Authority
WO
WIPO (PCT)
Prior art keywords
state
voids
sealing device
sealing
sealing body
Prior art date
Application number
PCT/IB2017/057997
Other languages
French (fr)
Other versions
WO2018116100A3 (en
Inventor
Andrés Anadón Bayo
Miguel Angel Bunuel Magdalena
Belen DIAZ BENITO
Francisco Javier Ester Sola
Fernando Planas Layunta
Pedro SANCHO GARRALDA
Juan Ramón Soler Costa
Alejandro Juan Tur Gil
Ander Villate Robles
Original Assignee
BSH Hausgeräte GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BSH Hausgeräte GmbH filed Critical BSH Hausgeräte GmbH
Priority to EP17829026.8A priority Critical patent/EP3558617A2/en
Priority to CN201780078275.9A priority patent/CN110087850A/en
Publication of WO2018116100A2 publication Critical patent/WO2018116100A2/en
Publication of WO2018116100A3 publication Critical patent/WO2018116100A3/en

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4209Insulation arrangements, e.g. for sound damping or heat insulation
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4251Details of the casing
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/48Drying arrangements
    • A47L15/488Connections of the tub with the ambient air, e.g. air intake or venting arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/35Component parts; Details or accessories
    • B29C44/355Characteristics of the foam, e.g. having particular surface properties or structure
    • B29C44/357Auxetic foams, i.e. material with negative Poisson ratio; anti rubber; dilatational; re-entrant

Definitions

  • the invention relates to a sealing device for a household item, in particular for a household appliance.
  • the invention further relates to a method for manufacturing a sealing device and to a household item, in particular a household appliance, comprising at least one sealing device.
  • Dish washers for example need to have thermally and acoustically insulating walls during the cleaning period in order to avoid heat losses and to save energy, while thermally conductive walls during the drying period would be beneficial in order to reduce the required drying time.
  • a further task of the invention consists in providing a method for manufacturing such a sealing device. Still further, it is an object of the current invention to provide a household item comprising such a sealing device.
  • a sealing device for a household item a method for manufacturing a sealing device for a household item, and a household item according to the independent claims.
  • Advantageous developments of the invention are specified in the respective dependent claims, wherein advantageous developments of the sealing device are to be regarded as advantageous developments of the method and the household item and vice versa.
  • a first aspect of the invention relates to a sealing device for a household item, in particular for a household appliance, comprising at least one sealing body with several voids and comprising at least one switching means, which is switchable at least between a first state and a second state, wherein the voids of the sealing body at least in the first state are capable of allowing a fluid to flow through and in the second state have a smaller cross-sectional area that is capable of allowing a fluid to flow through than in the first state.
  • the sealing device can thus be switched between a first "open” state, in which a fluid can flow through the voids, and a second "partially open” or “closed” state, in which compared to the first state less fluid per time or at least substantially no fluid can pass through the voids.
  • the first and the second state refer to the same or at least comparable flowing conditions of the fluid.
  • the sealing device according to the invention can thus be switched between at least the first and the second state, thereby varying the possible flow-rate of said fluid.
  • the sealing device can thus for example be used in connection with a dish washer. During the washing period, the sealing device is switched in the second state to ensure good thermal and acoustic insulation.
  • the sealing device may be switched in the first state, thereby allowing the throughflow of hot steam and thus reduced drying times.
  • a porous gas burner that allows the flame to go through the sealing device in the first state and that can be closed by switching the sealing device into the second state to avoid gas leaks or damages by the flame.
  • the fluid may generally be a liquid, a suspension, a dispersion and/or a gas.
  • the sealing body at least partly consists of an auxetic material and the switching means is configured to change the dimension of the sealing body for switching between the first and the second state.
  • auxetic materials generally have a negative Poisson's ratio.
  • the switching means may be configured to apply a mechanical displacement of the sealing body, for example via pistons, rack-pinions or the like, to stretch or relax the sealing body in order to switch between the first and second state.
  • the switching means may be configured to induce thermal stress in order to change the dimension of the sealing body.
  • the auxetic material is a polyether foam, in particular with a mean pore size of between 0.4 mm and 0.8 mm, e.g. 0.40 mm, 0.45 mm, 0.50 mm, 0.55 mm, 0.60 mm, 0.65 mm, 0.70 mm, 0.75 mm, and/or with a volumetric density of between 20 kg/m 3 and 40 kg/m 3 , e.g.
  • the polyether foam may for example be "RP30048 Richfoam Polyether", provided by the firm Carpenter.
  • the sealing body comprises several voids, wherein at least in part of the voids at least one closure body is arranged, wherein the closure bodies in the first state allowe the fluid to flow through the voids and in the second state at least largely close the voids.
  • the sealing device may be designed comparable to an assembly of ball valves.
  • the sealing body forms a continuous solid phase, while the voids form a continuous gas phase.
  • the voids form a discontinuous gas phase due to the closure bodies.
  • only one closure body is arranged in each void.
  • one or more closure bodies are arranged only in some of the voids.
  • more than one closure bodies are arranged in some or all voids.
  • the closure bodies at least partly consist of a magnetic material, in particular steel, and that the switching means is configured to move the closure bodies by means of a magnetic field in the first state into a first position at least partly uncovering the voids and/or in the second state into a second position at least largely closing the voids.
  • the closure bodies may thus be moved jointly in a contact-free manner by means of a magnetic field to switch the sealing device between the first and the second state. It may be envisaged that the magnetic field is only used to move the closure bodies in one of the states and that the closure bodies move in the other position in the absence of a magnetic field to shift the sealing device in the other state, for example due to gravity.
  • the closure bodies are configured as switching means and by pressure and/or temperature dependent change in volume are switchable between the first state and the second state.
  • the closure bodies due to their inherent properties function as switching means so that the sealing device can be shifted between the at least two states by pressure and/or temperature changes in the surrounding area.
  • This can for example be realized by using different materials with sufficiently differing thermal expansion coefficients for the closure bodies and the sealing body to vary the cross-sectional area of the voids.
  • the closure bodies can for example comprise or consist of AISI 316 L (austenitic) or AISI 630 steel, both having thermal expension coefficients of at least 18*10 "6 K "1 at 20 °C.
  • polymeric materials such as ethylene acrylic acid copolymers (EEA), polybutylene (PB) and the like, can have thermal expension coefficients between 288*10 "6 K “1 and 450*10 "6 K “1 (EEA) or 424*10 "6 K “1 - 432*10 "B K “1 (PB) at 20 °C and can be equally used.
  • EAA ethylene acrylic acid copolymers
  • PB polybutylene
  • the closure bodies are spherical and/or comprise an elastic, in particular rubbery-elastic coating.
  • This provides particularly reliable sealing properties of the sealing device in the first state. If the coating has elastic properties, it allows growing and shrinking of the respective closure body and is thus particularly useful in combination with the use of materials with high thermal expension coefficients as core material of the closure body.
  • coating materials elastomeres, in particular perfluoroelastomers, or silicones may for example be used.
  • at least part of voids of the sealing body are bounded by at least one barrier element in order to prevent a dropping out of the at least one closure body from the void. This ensures a reliable operation due to the dropout safe arrangement of the respective closure body.
  • the barrier element may for example be configured as a protrusion.
  • the sealing body at least partly is configured as open-pore foam and/or that the voids of the sealing body at least partly are arranged in a grid-type manner. This allows a simple adaptation of the sealing properties to different applications.
  • a second aspect of the invention relates to a method for manufacturing a sealing device according to the first aspect of the invention, in which at least one sealing body is provided with several voids and with at least one switching means, which is switchable between a first state and a second state, wherein the voids of the sealing body at least in the first state allow for fluid to flow through and in the second state comprise a smaller cross-sectional area allowing for fluid to flow through than in the first state.
  • the thus manufactured sealing device can be switched between a first "open” state, in which a fluid can flow through the voids, and a second "partially open” or “closed” state, in which less fluid per time or at least substantially no fluid can pass through the voids compared to the first state, for example under the same or at least under comparable flowing conditions of the fluid.
  • the sealing device according to the invention can thus be switched between at least the first and the second state, thereby varying the possible flow-rate of said fluid.
  • the sealing device can thus for example be used in connection with a dish washer. During the washing period, the sealing device is switched in the second or "closed” state to ensure good thermal and acoustic insulation.
  • the sealing device can be switched in the first or "open" state, thereby allowing the throughflow of hot steam and thus shorter drying times.
  • Other applications are also conceivable, for example, a porous gas burner that allows the flame to go through the sealing device in the first state and that can be closed by switching the sealing device in the second state to avoid gas leaks or damages by the flame.
  • the fluid may generally be a liquid, a suspension, a dispersion and/or a gas.
  • At least the sealing body is manufactured by an additive manufacturing method, by an injection molding method, by an injection foaming method, by a sintering method, or by a combination thereof.
  • an additive manufacturing method allows the sealing device to be manufactured depending on the selected materials and its future application.
  • Additive manufacturing processes allow the manufacturing of complex geometries with undercuts so that the sealing device may be adapted to different household items or appliances.
  • injection molding and/or injection foaming may be used to manufacture the sealing device particularly fast and at low cost.
  • the sealing body is at least partly manufactured from at least one material, which is selected from the group of plastics, metals, metal alloys, and ceramic materials. This allows for optimal adaptation to different specifications and requirements.
  • the sealing body is manufactured with voids comprising passage openings and at least one closure body is arranged in at least one part of the voids in order to uncover in the first state the passage openings at least partly and in the second state to close the passage openings at least largely.
  • the closure bodies may equally be manufactured from at least one material, which is selected from the group of plastics, metals, metal alloys, and ceramic materials.
  • the closure bodies maybe placed into some or all voids of the sealing body during the manufacturing so that the sealing bodies can easily be secured by at least one barrier element manufactured later within their respective voids.
  • the closure body's raw materials may be injected together with the sealing body's raw material or placed within the sealing body's material after the injection/expansion of the sealing body's raw material.
  • a third aspect of the invention relates to a household item, in particular a household appliance, comprising at least one sealing device, which is configured according to the first aspect of the invention and/or is obtainable and/or obtained by means of a method according to the second aspect of the invention.
  • the houshold item is configured as water conducting household appliance, in particular dish washer or laundry care device for washing and/or drying laundry, or as cooking device for food items.
  • Fig. 1 a perspective view of a sealing device according to a first embodiment
  • Fig. 2 a sectional top view of the sealing device
  • Fig. 3 a perspective view of the sealing device according to a second embodiment
  • Fig. 4 an enlarged external view of a void which is limited by a barrier element
  • Fig. 5 an enlarged internal view of the void and the barrier element
  • Fig. 6 an enlarged internal view of the void and an alternatively formed barrier element
  • Fig. 7 a perspective view of the sealing device according to a further embodiment
  • Fig. 8 a perspective top view of the sealing device
  • Fig. 9 a schematic view of an auxetic sealing body in a second state
  • Fig. 10 a schematic view of the auxetic sealing body in a first state
  • Fig. 1 a perspective view of the sealing device according to a further embodiment, wherein the sealing device is shifted into the first state;
  • Fig. 12 a perspective view of the sealing device which is shifted into the second state.
  • Fig. 1 shows a perspective view of a sealing device 1 according to a first embodiment and will be discussed together with Fig. 2, showing a sectional top view of the sealing device 1.
  • the sealing device 1 is configured to be used as an "on/off multivalve" in a dish washer and comprises a sealing body 2 which is generally rectangular, one site open, made of plastic, and comprises several voids 3 in an outer wall.
  • the voids 3 are arranged grid-like and are in fluid communication with a hollow interior of the sealing body 2 and thus with the opening 4.
  • One spherical closure body 5 is placed in each void 3.
  • Each void 3 or pore therefore comprises a central section with a substantially spherical geometry, wherein a diameter of the spherical central section is bigger than the diameter of the closure bodies 5 so that the closure bodies 5 can move freely within the central section.
  • the closure bodies 5 consist of magnetic steel and can be moved within the voids 3 by switching means 6 in order to switch the sealing device 1 between a first or "open” state and a second or “closed” state.
  • the voids 3 of the sealing body 2 in the first state are capable of allowing a fluid to flow through.
  • the voids 3 are blocked by the closure bodies 5 so that the cross-sectional area that is capable of allowing a fluid to flow through is lower than in the first state.
  • the inlet or outlet portion of the voids 3 is completely blocked by the closure bodies 5 so that no or at least substantially no fluid can pass through under the given conditions.
  • the switching means 6 is configured to move the closure bodies 5 by generating a magnetic field near the surface of the sealing body 2.
  • the closure bodies 5 are moved from the bottom of the voids 3 to the duct portion of the voids 3 to close the inlet or cross-sectional area, thereby shifting the sealing device 1 from the first state into the second state. If the magnetic field is deactivated, the closure bodies 5 drop down into the central section and allow the passage of a fluid through the sealing device 1.
  • the operating principle of the switching means 6 may be inversed. Further, the switching means 6 may generally be located at different locations as need be and may for example be integrated into the sealing device 1 . The sealing device 1 can thus be switched between an open porosity state and a closed porosity state.
  • Fig. 3 shows a perspective view of the sealing device 1 according to a second embodiment.
  • the sealing device 1 according to the second embodiment has a higher throughput in the first state because the geometry of the voids 3 has been prolonged while the diameter of the central sections is the same as in the first embodiment.
  • the voids 3 have been equipped with two solid barrier elements 7 (protrusions).
  • a further difference to the first embodiment consists in that the left row of the grid-like arranged voids 3 is devoid of any closure bodies 5 and thus always in the first or "open" state. This optional embodiment ensures a certain minimum flow rate of the fluid regardless of the shifting state of the sealing device 1 .
  • Fig. 4 shows an enlarged external view of a void 3 which is limited by said barrier element 7, while Fig. 5 shows an enlarged internal view of the void 3 and the barrier element 7.
  • the barrier element 7 has a spherical inner shape in order to accommodate the respective spherical closure body 5 and to close the fluid passage through the void 3.
  • Fig. 6 shows an enlarged internal view of the void 3 and an alternatively formed barrier element 7.
  • the closure body 5 has to be attracted perpendicularly to the surface so that a stronger magnetic field is needed compared to the previous examples.
  • Fig. 7 shows a perspective view of the sealing device 1 according to a further embodiment
  • Fig. 8 shows a perspective top view of this sealing device 1 .
  • This embodiment allows to change the sealing device 1 from "opened porosity" to "closed porosity”.
  • the voids 3 are adjacent to each other and fluidly interconnected via small passages. If the magnetic field is disabled, the spherical sealing bodies 5 (not shown) gather at the bottom or lower surface of the voids 3 and allow fluid to flow through the sealing device 1. In this first state, the sealing device 1 has an "open porosity". If the magnetic field is switched on via the switching means 6, the closure bodies 5 are forced to close the passages between the voids 3, thereby preventing that fluid can pass the sealing device 1.
  • the sealing device 1 has a "closed porosity".
  • a suitable material for the closure bodies 5 is for example AISI 430 (ferritic), AISI 630 (precipitation hardening), AISI 316 L (austenitic), AISI 630, or 420 (martensitic) steel.
  • closure bodies 5 are made of materials with a high thermal expansion coefficient. With this configuration, lower temperatures lead to smaller diameter closure bodies 5 so that fluid can flow through the then "porous" sealing device 1. At higher temperatures, the closure bodies 5 will grow and reduce the flow rate or completely close the voids 3 so that the sealing device 1 has a kind of "closed porosity".
  • the closure bodies 5 can generally be magnetic particles. Further the closure bodies 5 may be provided with a coating in order to guarantee an optimum tightness in the second state. If the coating has elastic and in particular rubbery-elastic properties, the coating can easily adapt to changes in size due to temperature changes.
  • Fig. 9 shows a schematic view of an auxetic sealing body 2 in a second state
  • Fig. 10 shows a schematic view of the auxetic sealing body 2 in a first state
  • the main property of auxetic materials is a negative Poisson coefficient. This means that the sealing body 2 becomes thicker perpendicular to the applied force I when stretched. Together with the sealing body 2 also the voids 3 and their cross-sectional area grow, thereby allowing the fluid to pass the sealing device 1 with a higher flow-rate.
  • a comparison of the height of the sealing device 1 in the first state Xa and in the second state Xb is depicted in Fig. 10.
  • the porosity and thus the maximum flow-rate of the fluid can be modified by stretching or releasing the sealing device 1.
  • the force I can for example be applied by shifting means 6 comprising mechanical displacement items such as pistons, rack-pinions or the like.
  • shifting means 6 comprising mechanical displacement items such as pistons, rack-pinions or the like.
  • changes in temperature can be used to shift the sealing device 1 between the first and second state so that the sealing device 1 can easily be integrated in household appliances, for example in dishwasher tubs, oven cavities or the like.
  • a suitable auxetic material is for example "RP30048 Richfoam Polyether", provided by the firm Carpenter. If an auxetic material is used to manufacture the sealing body 2, closure bodies 5 can additionally be used to modify the porosity.
  • the closure bodies 5 can again be made of stainless steel (AISI 316 L, AISI 430...) to avoid corrosion problems.
  • the magnetic field can be generated by corresponding shifting means (not shown).
  • the sealing device 1 can be integrated for example into a dishwasher tub.
  • the dishwasher may thus be provided to have insulating walls during washing periods to avoid heat losses and conductive walls during drying periods to reduce the drying time.
  • a gas burner may be equipped with the sealing device 1 to allow flames to pass the sealing device 1 in the first state and to seal the burner in the second state.
  • any household item or household appliance which is in any way associated with smoke, vapor, liquids, air, gas, or other fluids can be equipped with the sealing device 1 in order to variably allow the fluid to flow through the sealing device 1 or to block the passage of the fluid.
  • the sealing device 1 thus can for example be designed as a cover or tap for household items or appliances for the preparation of food.
  • the sealing device 1 may for example be formed as a pan cover or lid.
  • the sealing device 1 may generally be manufactured by additive manufacturing processes in order to allow the introduction of closure bodies 5 into the porous structure of the sealing body 2. This technology is ideal for sealing devices 1 with complex geometries. Alternatively, injection moulding could be used to produce certain embodiments of the sealing device 1 . The selection of appropriate raw materials such as powders, magnetic closure bodies 5, main material (steel, ceramic, plastic and the like), and binder if needed depends on the desired shape and properties of the sealing device 1.
  • the closure bodies 5 should generally withstand high temperatures in order to allow sintering or molding of the main material without problems.
  • any optional binder compositions should generally be selected to have low fusion temperatures in order to allow easy debinding.
  • injection foaming processes can also be used to manufacture at least the sealing body 2.
  • a wide range of polymer foams and metallic foams can be used for this purpose.

Abstract

The invention relates to a sealing device (1) for a household item, in particular for a household appliance. The sealing device (1) comprises at least one sealing body (2) with several voids (3) and at least one switching means (6), which is switchable at least between a first state and a second state, wherein the voids (3) of the sealing body (2) at least in the first state are capable of allowing a fluid to flow through and in the second state have a smaller cross-sectional area that is capable of allowing a fluid to flow through than in the first state. The invention further relates to a method for manufacturing a sealing device (1) and a household item comprising at least one sealing device (1).

Description

SEALING DEVICE FOR A HOUSEHOLD ITEM
DESCRIPTION
The invention relates to a sealing device for a household item, in particular for a household appliance. The invention further relates to a method for manufacturing a sealing device and to a household item, in particular a household appliance, comprising at least one sealing device.
In the technical field of household items and household appliances a large variety of sealing devices are used for acoustic or thermal insulation. However, there are situations where different insulation behaviours are desired. Dish washers for example need to have thermally and acoustically insulating walls during the cleaning period in order to avoid heat losses and to save energy, while thermally conductive walls during the drying period would be beneficial in order to reduce the required drying time.
It is the task of the present invention to provide a sealing device for a household item, wherein the sealing device has variable insulation properties. A further task of the invention consists in providing a method for manufacturing such a sealing device. Still further, it is an object of the current invention to provide a household item comprising such a sealing device.
These tasks are solved by a sealing device for a household item, a method for manufacturing a sealing device for a household item, and a household item according to the independent claims. Advantageous developments of the invention are specified in the respective dependent claims, wherein advantageous developments of the sealing device are to be regarded as advantageous developments of the method and the household item and vice versa. A first aspect of the invention relates to a sealing device for a household item, in particular for a household appliance, comprising at least one sealing body with several voids and comprising at least one switching means, which is switchable at least between a first state and a second state, wherein the voids of the sealing body at least in the first state are capable of allowing a fluid to flow through and in the second state have a smaller cross-sectional area that is capable of allowing a fluid to flow through than in the first state. The sealing device can thus be switched between a first "open" state, in which a fluid can flow through the voids, and a second "partially open" or "closed" state, in which compared to the first state less fluid per time or at least substantially no fluid can pass through the voids. Generally, the first and the second state refer to the same or at least comparable flowing conditions of the fluid. The sealing device according to the invention can thus be switched between at least the first and the second state, thereby varying the possible flow-rate of said fluid. The sealing device can thus for example be used in connection with a dish washer. During the washing period, the sealing device is switched in the second state to ensure good thermal and acoustic insulation. During the drying phase of the dishwashing process, the sealing device may be switched in the first state, thereby allowing the throughflow of hot steam and thus reduced drying times. Other applications are also conceivable, for example, a porous gas burner that allows the flame to go through the sealing device in the first state and that can be closed by switching the sealing device into the second state to avoid gas leaks or damages by the flame. The fluid may generally be a liquid, a suspension, a dispersion and/or a gas. In an advantageous development of the invention it is provided that the sealing body at least partly consists of an auxetic material and the switching means is configured to change the dimension of the sealing body for switching between the first and the second state. Auxetic materials generally have a negative Poisson's ratio. When stretched via the switching means, the sealing body becomes thicker perpendicular to the applied force, thereby enlarging the cross-sectional areas of the voids and allowing higher flow-rates of the fluid. The use of an auxetic material is thus a simple way to provide a sealing body with an easily variable flowthrough rate. The switching means may be configured to apply a mechanical displacement of the sealing body, for example via pistons, rack-pinions or the like, to stretch or relax the sealing body in order to switch between the first and second state. Alternatively or additionally, the switching means may be configured to induce thermal stress in order to change the dimension of the sealing body.
In a further advantageous development of the invention it is provided that the auxetic material is a polyether foam, in particular with a mean pore size of between 0.4 mm and 0.8 mm, e.g. 0.40 mm, 0.45 mm, 0.50 mm, 0.55 mm, 0.60 mm, 0.65 mm, 0.70 mm, 0.75 mm, and/or with a volumetric density of between 20 kg/m3 and 40 kg/m3, e.g. 20 kg/m3, 21 kg/m3, 22 kg/m3, 23 kg/m3, 24 kg/m3, 25 kg/m3, 26 kg/m3, 27 kg/m3, 28 kg/m3, 29 kg/m3, 30 kg/m3, 31 kg/m3, 32 kg/m3, 33 kg/m3, 34 kg/m3, 35 kg/m3, 36 kg/m3, 37 kg/m3, 38 kg/m3, 39 kg/m3, 40 kg/m3. The polyether foam may for example be "RP30048 Richfoam Polyether", provided by the firm Carpenter.
In a further advantageous development of the invention it is provided that the sealing body comprises several voids, wherein at least in part of the voids at least one closure body is arranged, wherein the closure bodies in the first state allowe the fluid to flow through the voids and in the second state at least largely close the voids. In this way, the sealing device may be designed comparable to an assembly of ball valves. In the first state, the sealing body forms a continuous solid phase, while the voids form a continuous gas phase. In the second state, the voids form a discontinuous gas phase due to the closure bodies. Depending on the desired flowthrough characterstics, it may be envisaged that only one closure body is arranged in each void. Alternatively it may be envisaged that one or more closure bodies are arranged only in some of the voids. Alternatively it may be envisaged that more than one closure bodies are arranged in some or all voids.
In a further advantageous development of the invention it is provided that the closure bodies at least partly consist of a magnetic material, in particular steel, and that the switching means is configured to move the closure bodies by means of a magnetic field in the first state into a first position at least partly uncovering the voids and/or in the second state into a second position at least largely closing the voids. The closure bodies may thus be moved jointly in a contact-free manner by means of a magnetic field to switch the sealing device between the first and the second state. It may be envisaged that the magnetic field is only used to move the closure bodies in one of the states and that the closure bodies move in the other position in the absence of a magnetic field to shift the sealing device in the other state, for example due to gravity. Alternatively, the magnetic field may be used to move the closure bodies between the first and the second position. A suitable material for the closure bodies is for example AISI 430 (ferritic), AISI 630 (precipitation hardening) or 420 (martensitic) steel. Steel is preferred in many applications due to its corrosion resistance. However, other magnetic materials may generally be used in addition to or instead of steel.
In a further advantageous development of the invention it is provided that the closure bodies are configured as switching means and by pressure and/or temperature dependent change in volume are switchable between the first state and the second state. In other words it is envisaged that the closure bodies due to their inherent properties function as switching means so that the sealing device can be shifted between the at least two states by pressure and/or temperature changes in the surrounding area. This can for example be realized by using different materials with sufficiently differing thermal expansion coefficients for the closure bodies and the sealing body to vary the cross-sectional area of the voids. The closure bodies can for example comprise or consist of AISI 316 L (austenitic) or AISI 630 steel, both having thermal expension coefficients of at least 18*10"6K"1 at 20 °C. Other materials, for example polymeric materials such as ethylene acrylic acid copolymers (EEA), polybutylene (PB) and the like, can have thermal expension coefficients between 288*10"6K"1 and 450*10"6K"1 (EEA) or 424*10"6K"1 - 432*10"BK"1 (PB) at 20 °C and can be equally used.
In a further advantageous development of the invention it is provided that the closure bodies are spherical and/or comprise an elastic, in particular rubbery-elastic coating. This provides particularly reliable sealing properties of the sealing device in the first state. If the coating has elastic properties, it allows growing and shrinking of the respective closure body and is thus particularly useful in combination with the use of materials with high thermal expension coefficients as core material of the closure body. As coating materials, elastomeres, in particular perfluoroelastomers, or silicones may for example be used. In a further advantageous development of the invention it is provided that at least part of voids of the sealing body are bounded by at least one barrier element in order to prevent a dropping out of the at least one closure body from the void. This ensures a reliable operation due to the dropout safe arrangement of the respective closure body. The barrier element may for example be configured as a protrusion.
In a further advantageous development of the invention it is provided that the sealing body at least partly is configured as open-pore foam and/or that the voids of the sealing body at least partly are arranged in a grid-type manner. This allows a simple adaptation of the sealing properties to different applications.
A second aspect of the invention relates to a method for manufacturing a sealing device according to the first aspect of the invention, in which at least one sealing body is provided with several voids and with at least one switching means, which is switchable between a first state and a second state, wherein the voids of the sealing body at least in the first state allow for fluid to flow through and in the second state comprise a smaller cross-sectional area allowing for fluid to flow through than in the first state. The thus manufactured sealing device can be switched between a first "open" state, in which a fluid can flow through the voids, and a second "partially open" or "closed" state, in which less fluid per time or at least substantially no fluid can pass through the voids compared to the first state, for example under the same or at least under comparable flowing conditions of the fluid. The sealing device according to the invention can thus be switched between at least the first and the second state, thereby varying the possible flow-rate of said fluid. The sealing device can thus for example be used in connection with a dish washer. During the washing period, the sealing device is switched in the second or "closed" state to ensure good thermal and acoustic insulation. During the drying phase of the dishwashing process, the sealing device can be switched in the first or "open" state, thereby allowing the throughflow of hot steam and thus shorter drying times. Other applications are also conceivable, for example, a porous gas burner that allows the flame to go through the sealing device in the first state and that can be closed by switching the sealing device in the second state to avoid gas leaks or damages by the flame. The fluid may generally be a liquid, a suspension, a dispersion and/or a gas.
In an advantageous embodiment of the invention it is provided that at least the sealing body is manufactured by an additive manufacturing method, by an injection molding method, by an injection foaming method, by a sintering method, or by a combination thereof. This allows the sealing device to be manufactured depending on the selected materials and its future application. Additive manufacturing processes allow the manufacturing of complex geometries with undercuts so that the sealing device may be adapted to different household items or appliances. However, for some applications, injection molding and/or injection foaming may be used to manufacture the sealing device particularly fast and at low cost.
In a further advantageous development of the invention it is provided that the sealing body is at least partly manufactured from at least one material, which is selected from the group of plastics, metals, metal alloys, and ceramic materials. This allows for optimal adaptation to different specifications and requirements. In a further advantageous development of the invention it is provided that the sealing body is manufactured with voids comprising passage openings and at least one closure body is arranged in at least one part of the voids in order to uncover in the first state the passage openings at least partly and in the second state to close the passage openings at least largely. It is in other words envisaged that at least some of the voids or all voids are provided with one or more closure bodies that are able to uncover respective passages, through which the fluid may enter and/or exit the void to pass through the sealing body, in the first state and to close said openings at least substantially or entirely in the second state to block fluid from passing through the sealing body in the sense of a ball valve. Generally, the closure bodies may equally be manufactured from at least one material, which is selected from the group of plastics, metals, metal alloys, and ceramic materials. In combination with an additive manufacturing process the closure bodies maybe placed into some or all voids of the sealing body during the manufacturing so that the sealing bodies can easily be secured by at least one barrier element manufactured later within their respective voids. In case of injection molding and/or injection foaming, the closure body's raw materials may be injected together with the sealing body's raw material or placed within the sealing body's material after the injection/expansion of the sealing body's raw material.
A third aspect of the invention relates to a household item, in particular a household appliance, comprising at least one sealing device, which is configured according to the first aspect of the invention and/or is obtainable and/or obtained by means of a method according to the second aspect of the invention. The resulting features and their advantages can be gathered from the description of the first and the second aspect of the invention. In an advantageous embodiment of the invention it is envisaged that the houshold item is configured as water conducting household appliance, in particular dish washer or laundry care device for washing and/or drying laundry, or as cooking device for food items.
Further features of the invention are apparent from the claims, the figures and the description of figures. The features and feature combinations mentioned above in the description as well as the features and feature combinations mentioned below in the description of figures and/or shown in the figures alone are usable not only in the respectively specified combination, but also in other combinations without departing from the scope of the invention. Thus, implementations are also to be considered as encompassed and disclosed by the invention, which are not explicitly shown in the figures and explained, but arise from and can be generated by separated feature combinations from the explained implementations. Implementations and feature combinations are also to be considered as disclosed, which thus do not have all of the features of an originally formulated independent claim. Moreover, implementations and feature combinations are to be considered as disclosed, in particular by the implementations set out above, which extend beyond or deviate from the feature combinations set out in the relations of the claims. These show in:
Fig. 1 a perspective view of a sealing device according to a first embodiment; Fig. 2 a sectional top view of the sealing device;
Fig. 3 a perspective view of the sealing device according to a second embodiment;
Fig. 4 an enlarged external view of a void which is limited by a barrier element;
Fig. 5 an enlarged internal view of the void and the barrier element;
Fig. 6 an enlarged internal view of the void and an alternatively formed barrier element;
Fig. 7 a perspective view of the sealing device according to a further embodiment;
Fig. 8 a perspective top view of the sealing device;
Fig. 9 a schematic view of an auxetic sealing body in a second state;
Fig. 10 a schematic view of the auxetic sealing body in a first state;
Fig. 1 1 a perspective view of the sealing device according to a further embodiment, wherein the sealing device is shifted into the first state; and
Fig. 12 a perspective view of the sealing device which is shifted into the second state. Fig. 1 shows a perspective view of a sealing device 1 according to a first embodiment and will be discussed together with Fig. 2, showing a sectional top view of the sealing device 1. The sealing device 1 is configured to be used as an "on/off multivalve" in a dish washer and comprises a sealing body 2 which is generally rectangular, one site open, made of plastic, and comprises several voids 3 in an outer wall. The voids 3 are arranged grid-like and are in fluid communication with a hollow interior of the sealing body 2 and thus with the opening 4. One spherical closure body 5 is placed in each void 3. Each void 3 or pore therefore comprises a central section with a substantially spherical geometry, wherein a diameter of the spherical central section is bigger than the diameter of the closure bodies 5 so that the closure bodies 5 can move freely within the central section. The closure bodies 5 consist of magnetic steel and can be moved within the voids 3 by switching means 6 in order to switch the sealing device 1 between a first or "open" state and a second or "closed" state. The voids 3 of the sealing body 2 in the first state are capable of allowing a fluid to flow through. In the second state the voids 3 are blocked by the closure bodies 5 so that the cross-sectional area that is capable of allowing a fluid to flow through is lower than in the first state. Preferably the inlet or outlet portion of the voids 3 is completely blocked by the closure bodies 5 so that no or at least substantially no fluid can pass through under the given conditions. The switching means 6 is configured to move the closure bodies 5 by generating a magnetic field near the surface of the sealing body 2. The closure bodies 5 are moved from the bottom of the voids 3 to the duct portion of the voids 3 to close the inlet or cross-sectional area, thereby shifting the sealing device 1 from the first state into the second state. If the magnetic field is deactivated, the closure bodies 5 drop down into the central section and allow the passage of a fluid through the sealing device 1. It goes without saying that the operating principle of the switching means 6 may be inversed. Further, the switching means 6 may generally be located at different locations as need be and may for example be integrated into the sealing device 1 . The sealing device 1 can thus be switched between an open porosity state and a closed porosity state.
Fig. 3 shows a perspective view of the sealing device 1 according to a second embodiment. Compared to the first embodiment, the sealing device 1 according to the second embodiment has a higher throughput in the first state because the geometry of the voids 3 has been prolonged while the diameter of the central sections is the same as in the first embodiment. In order to prevent a falling out of the closure bodies 5, the voids 3 have been equipped with two solid barrier elements 7 (protrusions). A further difference to the first embodiment consists in that the left row of the grid-like arranged voids 3 is devoid of any closure bodies 5 and thus always in the first or "open" state. This optional embodiment ensures a certain minimum flow rate of the fluid regardless of the shifting state of the sealing device 1 .
Fig. 4 shows an enlarged external view of a void 3 which is limited by said barrier element 7, while Fig. 5 shows an enlarged internal view of the void 3 and the barrier element 7. It becomes clear that the barrier element 7 has a spherical inner shape in order to accommodate the respective spherical closure body 5 and to close the fluid passage through the void 3. However, different geometries of the voids 3 are conceivable, depending on the later application of the sealing device 1. Fig. 6 shows an enlarged internal view of the void 3 and an alternatively formed barrier element 7. In this case the closure body 5 has to be attracted perpendicularly to the surface so that a stronger magnetic field is needed compared to the previous examples.
Fig. 7 shows a perspective view of the sealing device 1 according to a further embodiment, while Fig. 8 shows a perspective top view of this sealing device 1 . This embodiment allows to change the sealing device 1 from "opened porosity" to "closed porosity". The voids 3 are adjacent to each other and fluidly interconnected via small passages. If the magnetic field is disabled, the spherical sealing bodies 5 (not shown) gather at the bottom or lower surface of the voids 3 and allow fluid to flow through the sealing device 1. In this first state, the sealing device 1 has an "open porosity". If the magnetic field is switched on via the switching means 6, the closure bodies 5 are forced to close the passages between the voids 3, thereby preventing that fluid can pass the sealing device 1. In this second state, the sealing device 1 has a "closed porosity". A suitable material for the closure bodies 5 is for example AISI 430 (ferritic), AISI 630 (precipitation hardening), AISI 316 L (austenitic), AISI 630, or 420 (martensitic) steel.
In a further embodiment, the closure bodies 5 are made of materials with a high thermal expansion coefficient. With this configuration, lower temperatures lead to smaller diameter closure bodies 5 so that fluid can flow through the then "porous" sealing device 1. At higher temperatures, the closure bodies 5 will grow and reduce the flow rate or completely close the voids 3 so that the sealing device 1 has a kind of "closed porosity".
In all embodiments, the closure bodies 5 can generally be magnetic particles. Further the closure bodies 5 may be provided with a coating in order to guarantee an optimum tightness in the second state. If the coating has elastic and in particular rubbery-elastic properties, the coating can easily adapt to changes in size due to temperature changes.
Suitable materials for closure bodies 5 with high thermal expansion coefficients comprise AISI 316 L (austenitic) and AISI 630 (expansion coefficient a > 18*10"6K"1 at 20 °C). Further, polymeric materials could be used for the closure bodies 5, such as EEA (expansion coefficient a = 288*10"6K"1 to 450*10"BK"1) or PB (a = 424*10"6K"1 to 432*10"6K"1).
Fig. 9 shows a schematic view of an auxetic sealing body 2 in a second state, while Fig. 10 shows a schematic view of the auxetic sealing body 2 in a first state. The main property of auxetic materials is a negative Poisson coefficient. This means that the sealing body 2 becomes thicker perpendicular to the applied force I when stretched. Together with the sealing body 2 also the voids 3 and their cross-sectional area grow, thereby allowing the fluid to pass the sealing device 1 with a higher flow-rate. A comparison of the height of the sealing device 1 in the first state Xa and in the second state Xb is depicted in Fig. 10.
Using this behavior, the porosity and thus the maximum flow-rate of the fluid can be modified by stretching or releasing the sealing device 1. The force I can for example be applied by shifting means 6 comprising mechanical displacement items such as pistons, rack-pinions or the like. However, also changes in temperature can be used to shift the sealing device 1 between the first and second state so that the sealing device 1 can easily be integrated in household appliances, for example in dishwasher tubs, oven cavities or the like. A suitable auxetic material is for example "RP30048 Richfoam Polyether", provided by the firm Carpenter. If an auxetic material is used to manufacture the sealing body 2, closure bodies 5 can additionally be used to modify the porosity. The closure bodies 5 can again be made of stainless steel (AISI 316 L, AISI 430...) to avoid corrosion problems. These materials are used in powder metallurgy technology and are available in the market in a wide range of particle diameters. Fig. 11 shows a perspective view of the sealing device 1 according to a further embodiment, wherein the sealing device 1 is shifted into the first state to allow fluid to flow through the sealing device 1. Fig. 12 shows a perspective view of the sealing device 1 which is shifted into the second state so that fluid cannot pass the sealing device 1. The sealing device 1 comprises a sealing body 2 made of a very porous material (more than 15 cells per 1 cm), such as foams or porous ceramics. The sealing body 2 comprises underneath the voids 3 ferrite particles as closure bodies (not shown) that can be displaced via a magnetic field to shift the sealing device
1 between the first "open cell" state and the second "closed cell" state in which the sealing body 2 has closed cavities or voids 3. The magnetic field can be generated by corresponding shifting means (not shown).
The sealing device 1 can be integrated for example into a dishwasher tub. The dishwasher may thus be provided to have insulating walls during washing periods to avoid heat losses and conductive walls during drying periods to reduce the drying time.
However, other applications for the sealing device 1 are conceivable. For example, a gas burner may be equipped with the sealing device 1 to allow flames to pass the sealing device 1 in the first state and to seal the burner in the second state. Generally, any household item or household appliance, which is in any way associated with smoke, vapor, liquids, air, gas, or other fluids can be equipped with the sealing device 1 in order to variably allow the fluid to flow through the sealing device 1 or to block the passage of the fluid. The sealing device 1 thus can for example be designed as a cover or tap for household items or appliances for the preparation of food. The sealing device 1 may for example be formed as a pan cover or lid. By switching the sealing device 1 between the first and the second state, the voids 3 or pores of the sealing body
2 can be opened or closed to let vapor or steam escape the pan or pot or to keep the vapour or steam inside the pan or pot.
The sealing device 1 may generally be manufactured by additive manufacturing processes in order to allow the introduction of closure bodies 5 into the porous structure of the sealing body 2. This technology is ideal for sealing devices 1 with complex geometries. Alternatively, injection moulding could be used to produce certain embodiments of the sealing device 1 . The selection of appropriate raw materials such as powders, magnetic closure bodies 5, main material (steel, ceramic, plastic and the like), and binder if needed depends on the desired shape and properties of the sealing device 1.
If metallic or ceramic materials are used as main materials to manufacture the sealing body 2, the closure bodies 5 should generally withstand high temperatures in order to allow sintering or molding of the main material without problems. Correspondingly, any optional binder compositions should generally be selected to have low fusion temperatures in order to allow easy debinding.
Depending on the final application of the sealing device 1 , injection foaming processes can also be used to manufacture at least the sealing body 2. A wide range of polymer foams and metallic foams can be used for this purpose.
It will be understood by those skilled in the art that while the present invention has been disclosed above with reference to preferred embodiments, various modifications, changes and additions can be made to the foregoing invention, without departing from the spirit and scope thereof. The parameter values used in the claims and the description for defining process and measurement conditions for the characterization of specific properties of the invention are also encompassed within the scope of deviations, for example due to measurement errors, system errors, weighing errors, DIN tolerances and the like.
LIST OF REFERENCES sealing device
sealing body
void
opening
closure body
switching means
barrier element

Claims

1 . A sealing device (1 ) for a household item, in particular for a household appliance, comprising at least one sealing body (2) with several voids (3) and comprising at least one switching means (6), which is switchable at least between a first state and a second state, wherein the voids (3) of the sealing body (2) at least in the first state are capable of allowing a fluid to flow through and in the second state have a smaller cross-sectional area that is capable of allowing a fluid to flow through than in the first state.
2. The sealing device (1) according to claim 1 , characterized in that the sealing body (2) at least partly consists of an auxetic material and the switching means (6) is configured to change the dimension of the sealing body (2) for switching between the first and the second state.
3. The sealing device (1 ) according to claim 2, characterized in that the auxetic material is a polyether foam, in particular with a mean pore size of between 0.4 mm and 0.8 mm and/or with a volumetric density of between 20 kg/m3 and 40 kg/m3.
4. The sealing device (1 ) according to any one of claims 1 to 3, characterized in that the sealing body (2) comprises several voids (3), wherein at least in part of the voids (3) at least one closure body (5) is arranged, wherein the closure bodies (5) in the first state allowe the fluid to flow through the voids (3) and in the second state at least largely close the voids (3).
5. The sealing device (1 ) according to claim 4, characterized in that the closure bodies (5) at least partly consist of a magnetic material, in particular steel, and that the switching means (6) is configured to move the closure bodies (5) by means of a magnetic field in the first state into a first position at least partly uncovering the voids (3) and/or in the second state into a second position at least largely closing the voids (3).
6. The sealing device (1) according to claim 4 or 5, characterized in that the closure bodies (5) are configured as switching means (6) and by pressure and/or temperature dependent change in volume are switchable between the first state and the second state.
7. The sealing device (1) according to any one of claims 4 to 6, characterized in that the closure bodies (5) are spherical and/or comprise an elastic, in particular rubbery-elastic coating.
8. The sealing device (1) according to any one of claims 4 to 7, characterized in that at least part of voids (3) of the sealing body (2) is bounded by at least one barrier element (7) in order to prevent a dropping out of the at least one closure body (5) from the void (3).
9. The sealing device (1) according to any one of claims 1 to 8, characterized in that the sealing body (2) at least partly is configured as open-pore foam and/or that the voids (3) of the sealing body (2) at least partly are arranged in a grid-type manner.
10. A method for manufacturing a sealing device (1) according to any one of claims 1 to 9, in which at least one sealing body (2) is provided with several voids (3) and with at least one switching means (6), which is switchable between a first state and a second state, wherein the voids (3) of the sealing body (2) at least in the first state allow for fluid to flow through and in the second state comprise a smaller cross-sectional area allowing for fluid to flow through than in the first state.
1 1. The method according to claim 10, characterized in that, at least the sealing body (2) is manufactured by an additive manufacturing method, by an injection molding method, by an injection foaming method, by a sintering method, or by a combination thereof.
12. The method according to claim 10 or 11 , characterized in that the sealing body (2) at least partly is manufactured from at least one material, which is selected from the group of plastics, metals, metal alloys, and ceramic materials.
13. The method according to any one of claims 10 to 12, characterized in that the sealing body (2) is manufactured with voids (3) comprising passage openings and at least one closure body (5) is arranged in at least one part of the voids (3) in order to uncover in the first state the passage openings at least partly and in the second state to close the passage openings at least largely. A household item, in particular household appliance, comprising at least one sealing device (1), which is configured according to claims 1 to 9 and/or is obtainable and/or obtained by means of a method according to any one of claims 10 to 13.
The household item according to claim 14, characterized in that same is configured as water conducting household appliance, in particular dish washer or laundry care device for washing and/or drying laundry, or as cooking device for food items.
PCT/IB2017/057997 2016-12-20 2017-12-15 Sealing device for a household item WO2018116100A2 (en)

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CN201780078275.9A CN110087850A (en) 2016-12-20 2017-12-15 Sealing device for household goods

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ES201631623A ES2673213B1 (en) 2016-12-20 2016-12-20 Sealing device for a household item

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EP3558617A2 (en) 2019-10-30
CN110087850A (en) 2019-08-02
ES2673213B1 (en) 2019-03-26
ES2673213A1 (en) 2018-06-20

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