WO2018110073A1 - 鍛造クランク軸の製造方法 - Google Patents
鍛造クランク軸の製造方法 Download PDFInfo
- Publication number
- WO2018110073A1 WO2018110073A1 PCT/JP2017/037598 JP2017037598W WO2018110073A1 WO 2018110073 A1 WO2018110073 A1 WO 2018110073A1 JP 2017037598 W JP2017037598 W JP 2017037598W WO 2018110073 A1 WO2018110073 A1 WO 2018110073A1
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- WIPO (PCT)
- Prior art keywords
- forging
- forged crankshaft
- forged
- arm
- crankshaft
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/06—Making machine elements axles or shafts
- B21K1/08—Making machine elements axles or shafts crankshafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C3/00—Shafts; Axles; Cranks; Eccentrics
- F16C3/04—Crankshafts, eccentric-shafts; Cranks, eccentrics
- F16C3/06—Crankshafts
- F16C3/08—Crankshafts made in one piece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/07—Crankshafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2220/00—Shaping
- F16C2220/40—Shaping by deformation without removing material
- F16C2220/46—Shaping by deformation without removing material by forging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2360/00—Engines or pumps
Definitions
- the present invention relates to a method for manufacturing a forged crankshaft by hot forging. More specifically, the present invention relates to a method of manufacturing a forged crankshaft for a three-cylinder engine or a six-cylinder engine by hot forging.
- a forged crankshaft (hereinafter also simply referred to as “crankshaft”) used in a three-cylinder or six-cylinder engine has four journal portions, three pin portions, and six journal portions that connect these journal portions and pin portions, respectively.
- a crank arm portion (hereinafter also simply referred to as “arm portion”).
- the front first pin portion, the center second pin portion, and the rear third pin portion are arranged around the journal portion with a phase difference of 120 °.
- four arm portions (first, second, fifth and sixth arm portions) connected to the first pin portion and the third pin portion are respectively counterweight portions (hereinafter simply referred to as “weight portions”). Also called).
- Patent Document 1 discloses conventional techniques for reducing the weight of the arm portion to reduce the weight of the crankshaft.
- the arm portion is formed small in the forging process. Further, after the deburring step, a punch is pushed into the surface of the arm portion on the journal portion side. Thereby, a deep hole is formed on the surface of the arm portion. The weight of the arm portion is reduced by the volume of the hole. Further, the thickness is maintained thick at both side portions of the arm portion near the pin portion. Therefore, the rigidity of the arm portion is also ensured.
- surplus portions are formed on both sides of the arm portion in the forging process. Further, after the deburring process, the surplus portion is bent to the journal portion side of the arm portion by upper and lower molds. As a result, the thickness is increased at both side portions of the arm portion near the pin portion. The inner thickness of both sides is reduced. Therefore, the weight of the arm portion is reduced, and the rigidity of the arm portion is also ensured.
- Patent Document 2 does not require a great deal of force because it is sufficient to squeeze the locally protruding surplus portion with the upper and lower molds.
- the surplus portion first comes into contact with the lower mold.
- the portion other than the surplus portion of the forged material is lifted from the lower mold, and the posture of the forged material becomes unstable. Therefore, a special device for stabilizing the posture of the forged material is required.
- An object of the present invention is to provide a manufacturing method capable of manufacturing a forged crankshaft having a simple structure while ensuring rigidity and reducing the weight.
- the manufacturing method according to the embodiment of the present invention includes four journal portions, first, second, and third pin portions arranged with a phase difference of 120 ° around the journal portion, and the journal portion and the pin portion, respectively.
- a forged crankshaft manufacturing method including six crank arm portions to be connected. This manufacturing method is A forging process for forming a finished forged material with burrs using an upper forging die and a lower forging die, and covers all or part of the crank arm portion connected to the first and third pin portions.
- FIG. 1 is a schematic view showing an example of a forged crankshaft for a three-cylinder engine.
- FIGS. 2A to 2F are schematic views showing an example of a manufacturing process of a forged crankshaft for a three-cylinder engine.
- FIG. 3 is a cross-sectional view showing an example of the shape of an arm portion having a surplus portion in the finished forged material.
- 4 is a cross-sectional view taken along line IV-IV in FIG.
- FIG. 5 is a cross-sectional view showing the situation before the reduction process.
- 6 is a cross-sectional view taken along line VI-VI in FIG.
- FIG. 7 is a cross-sectional view showing the situation after the reduction process.
- 8 is a cross-sectional view taken along line VIII-VIII in FIG.
- FIG. 1 is a schematic view showing an example of a forged crankshaft for a three-cylinder engine.
- FIGS. 2A to 2F are schematic views showing an example of a manufacturing process of
- FIG. 9 is a cross-sectional view showing another example of the shape of the arm portion having a surplus portion in the finished forged material.
- 10 is a cross-sectional view taken along line XX in FIG.
- FIG. 11 is a cross-sectional view showing the situation before the reduction process.
- 12 is a cross-sectional view taken along line XII-XII in FIG.
- FIG. 13 is a cross-sectional view showing the situation after the reduction process.
- 14 is a cross-sectional view taken along line XIV-XIV in FIG.
- FIG. 15 is a schematic diagram illustrating an example of a forged crankshaft for a six-cylinder engine.
- the manufacturing method according to the embodiment of the present invention is a method for manufacturing a forged crankshaft.
- the forged crankshaft for a three-cylinder engine connects four journal portions, first, second, and third pin portions arranged at a phase difference of 120 ° around the journal portion, and the journal portion and the pin portion, respectively. And six crank arm portions.
- the manufacturing method of the present embodiment includes a forging process, a deburring process, and a rolling process. In the forging process, a finished forged material with burrs is formed by an upper forging die and a lower forging die.
- crank arm portion connected to the first and third pin portions is an object, and the surplus wall protruding from the outer periphery on the outer periphery on the upper forging die side in the vicinity of the pin portion of the crank arm portion. Forming part.
- burrs are removed from the finished forged material.
- the reduction step the surplus portion is reduced by the upper mold, and the surplus portion is projected to the journal portion side.
- the surplus portion is formed only on the upper forging die side in the forging process. Furthermore, the surplus part is squeezed down by an upper mold
- the forging material comes into contact with the lower die over a wide range from the beginning of the reduction process, and the posture of the forging material is stabilized. Therefore, a special device for stabilizing the posture of the forged material is not necessary. That is, a forged crankshaft can be manufactured with a simple configuration.
- the arm part in which the surplus part is formed in the forging process has four arms connected to the first and third pin parts. Part (first, second, fifth and sixth arm parts). In this case, the weight of the crankshaft can be reduced most.
- the arm part in which the surplus part is formed in the forging process may be a part of the four arm parts connected to the first and third pin parts. That is, the arm part in which the surplus part is formed may be, for example, only the first arm part or only the first and sixth arm parts.
- the region where the surplus portion is formed is an outer peripheral region on the upper forging die side of the arm portion, and particularly as long as it is a region including at least a part of the side portion of the arm portion. It is not limited.
- the surplus portion may be formed, for example, near the weight portion. Further, the surplus portion may be formed up to the vicinity of the tip end portion (so-called pin top portion) of the arm portion.
- the reduction process is performed before the deburring process.
- the reduction process is included in the deburring process. In this case, it is not necessary to provide the reduction step as a separate step.
- the reduction process is performed after the deburring process.
- the manufacturing method of this embodiment includes a shaping step
- the reduction step may be included in the shaping step.
- the shape of the forged material from which the burrs are removed is corrected.
- the manufacturing method of the present embodiment may include a preforming step before the forging step. However, the manufacturing method of this embodiment does not include a twisting process. This is because in the manufacturing method of the present embodiment, the position (phase difference) of the pin portion of the finished forged material matches the position of the pin portion of the final product.
- the parting line between the upper forging die and the lower forging die is biased toward the lower forging die on the surface of the arm portion where the surplus portion is formed.
- the thickness of the side portion on the lower forging die side of the arm portion is thicker than the thickness of the side portion on the upper forging die side.
- the manufacturing method of the present embodiment is applied to a forged crankshaft for a 3-cylinder or 6-cylinder engine.
- FIG. 1 is a schematic view showing an example of a forged crankshaft for a three-cylinder engine.
- the left side of FIG. 1 shows a plan view when the crankshaft is viewed along the horizontal direction when assuming the forging step and the reduction step.
- the right side of FIG. 1 shows the position of each pin when the crankshaft is viewed from the front.
- the crankshaft 1 has four journal portions J1 to J4, three pin portions P1 to P3, and six arm portions that connect these journal portions J1 to J4 and pin portions P1 to P3, respectively. A1 to A6.
- the journal portions J1 to J4 serve as the rotation center of the crankshaft 1.
- the front first pin portion P1, the center second pin portion P2, and the rear third pin portion P3 are eccentric with respect to the journal portions J1 to J4, and have a phase difference of 120 ° around the journal portions J1 to J4. It is arranged with.
- each arm portion A1 to A6 has weight portions W1, W2, W5 and W6.
- the two arm portions (third and fourth arm portions) A3 and A4 connected to the second pin portion P2 do not have a weight portion.
- journal parts J1 to J4 are collectively referred to, the code is also referred to as “J”.
- the reference numeral is also referred to as “P”.
- the arm portions A1, A2, A5, and A6 having the weight portion are collectively referred to, the reference numeral is also referred to as “A”.
- the second pin portion P2 When assuming the forging process and the reduction process, the second pin portion P2 is arranged at a position directly below the axis of the journal portion J.
- the first and third pin portions P1 and P3 are respectively arranged at positions rotated 30 ° upward from a horizontal line passing through the axis of the journal portion J.
- each arm portion A1 to A6 four arm portions A (A1, A2, A5 and A6) connected to the first and third pin portions P (P1 and P3) are shown below. It has a shape. Of the both side portions of the arm portion A in the vicinity of the pin portion P, the side portion which is the upper mold side is thick. The inner thickness of the side portion is reduced. The thickness of the side part which becomes the lower mold side is as thick as the side part which becomes the upper mold side.
- FIGS. 2A to 2F are schematic views showing an example of a manufacturing process of a forged crankshaft for a three-cylinder engine.
- FIGS. 2A to 2F are plan views when the crankshaft is viewed along the vertical direction when the forging process and the reduction process are assumed.
- the manufacturing method of this embodiment includes a preforming step, a forging step, a deburring step, and a shaping step. These series of steps are performed hot.
- the preforming process includes a roll forming process and a bending process.
- the forging process includes a roughing process and a finishing process.
- the raw material of the crankshaft is a billet with a round or square cross section and a constant cross sectional area over the entire length.
- the billet is cut to prepare a material 2 having a predetermined length.
- the material 2 is heated by an induction heating furnace or a gas atmosphere heating furnace.
- the roll forming step the material 2 is rolled by a perforated roll.
- the roll rough ground 3 by which the volume was distributed to the longitudinal direction is shape
- a bending process is performed.
- the roll wasteland 3 is partially pressed down from a direction perpendicular to the longitudinal direction.
- vertical to a longitudinal direction is shape
- the bent rough ground 4 is press forged using a pair of upper and lower dies.
- molded is shape
- the finish punching process the rough forging material 5 is forged using a pair of upper and lower dies (upper forging die and lower forging die).
- the four arm portions A (A1, A2, A5) connected to the first pin portion P1 and the third pin portion P3. A6), that is, the four arm portions A having the weight portions W are formed with surplus portions (not shown). That is, the shape of a part of the arm part A is slightly different from the shape of the arm part A of the crankshaft of the final product. An approximate shape of the surplus part is formed in the roughing process, and the shape of the surplus part is completed in the finishing process.
- the rough forged material 5 and the finished forged material 6 are provided with burrs 5a and 6a around the crankshaft formed.
- the burr 6a is punched out with a blade tool while holding the finished forged material 6 with the burr 6a from above and below with a mold.
- a crankshaft 1 having a shape that matches the crankshaft of the final product is obtained except for some of the shapes described above.
- the essential parts of the crankshaft 1 from which burrs have been removed for example, the shaft portion such as the journal portion J and the pin portions P1 to P3, the arm portion A and the weight portion W, are slightly pressed down from above and below with a mold, Correct to the final product dimensions.
- the shaft portion that is reduced in the shaping process also includes a front portion Fr connected to the front first journal portion J1 and a flange portion Fl connected to the rear fourth journal portion J4.
- the third and fourth arm portions A3 and A4 that do not have the weight portion W may be squeezed and corrected.
- the surplus portion is reduced in the shaping step. In this way, the final product crankshaft 1 is manufactured.
- FIG. 3 is a cross-sectional view showing an example of the shape of an arm portion having a surplus portion in the finished forged material.
- the arm part shown in FIG. 3 typically shows the shape of the first arm part A1 that connects the first pin part P1 and the first journal part J1. That is, the cross section shown in FIG. 3 corresponds to the cross section taken along line III-III in FIG. 4 is a cross-sectional view taken along line IV-IV in FIG.
- FIGS. 5 to 8 are cross-sectional views for explaining the state of the reduction process.
- FIGS. 5 and 6 show the state before the reduction process
- FIGS. 7 and 8 show the state after the reduction process.
- the cross section shown in FIG.5 and FIG.7 corresponds with the cross section shown in FIG.
- the cross section shown in FIG. 6 corresponds to the cross section taken along line VI-VI in FIG.
- the cross section shown in FIG. 8 corresponds to the cross section taken along line VIII-VIII in FIG. That is, the cross section shown in FIGS. 6 and 8 is the same as the cross section shown in FIG.
- the finish forging material is formed by the upper forging die and the lower forging die in the forging process (finishing process).
- the second pin portion P2 is disposed at a position directly below the axis of the journal portion J.
- the first pin portion P ⁇ b> 1 is disposed at a position rotated 30 ° upward from a horizontal line passing through the axis of the journal portion J.
- the third pin portion P3 is disposed at a position symmetrical to the first pin portion P1 with respect to a line passing through the center of the journal portion J and the center of the second pin portion.
- the parting line L (corresponding to the position of the burr) between the upper forging die and the lower forging die is on the lower forging die side. Biased toward Therefore, as shown in FIG. 4, the thickness of the side portion Ab on the lower forging die side of the first arm portion A1 is larger than the thickness of the side portion Aa on the upper forging die side. This is because there is a die cutting gradient.
- a surplus part Ac is formed on the outer periphery of the first arm part A1 on the upper forging die side in the vicinity of the first pin part P1 of the first arm part A1.
- the surplus portion Ac is formed on a part of the side portion Aa on the upper forging die side of the first arm portion A1. If the surplus part Ac is provided in a part of the side part Aa, as will be described later, when the surplus part Ac is crushed, the surplus part Ac is easily crushed or bent to the journal part side.
- the surplus portion Ac projects upward from the outer periphery of the side portion Aa on the upper forging die side of the first arm portion A1.
- the protrusion amount of the surplus part Ac is not particularly limited.
- the protruding amount of the surplus portion Ac is appropriately set in consideration of the mass of the crankshaft and the rigidity of the arm portion A.
- No surplus portion is formed on the outer periphery on the lower forging die side of the first arm portion A1.
- the upper forging die and the lower forging die are engraved with a die engraving portion that reflects the shape of the first arm portion A1.
- the die cutting slope of the mold engraving part does not become the reverse slope. Therefore, there is no problem in die cutting of the finished forged material.
- ⁇ Burr is removed from the finished forged material having such a shape in the deburring process.
- the forged material from which the burrs have been removed is corrected in shape by the upper die and the lower die in the shaping process. At this time, the surplus portion Ac is also reduced.
- the upper mold 11 and the lower mold 12 are used in the shaping process (crushing process).
- the forging material is reduced in a state where the second pin portion P2 is disposed at a position directly below the axis of the journal portion J, as in the forging step.
- the upper mold 11 and the lower mold 12 are engraved with a mold engraving portion having a shape corresponding to the posture of the forging material.
- the shape corresponding to the outer periphery on the upper mold side of the first arm portion A 1 matches the shape of the final product.
- the shape corresponding to the outer periphery on the lower mold side of the first arm portion A1 matches the shape of the final product.
- the first arm portion A ⁇ b> 1 makes extensive contact with the mold engraving portion of the lower mold 12. This is because no surplus portion is formed on the lower mold 12 side of the first arm portion A1. Therefore, the posture of the first arm portion A1, that is, the posture of the forged material is stabilized.
- the upper mold 11 is lowered. Thereby, the axial part of a forging material is reduced. At the same time, the mold engraving portion of the upper mold 11 comes into contact with the surplus portion Ac, and the surplus portion Ac is reduced as it is. Thereby, as shown in FIG.7 and FIG.8, the surplus part Ac deform
- FIG. 9 is a cross-sectional view showing another example of the shape of the arm portion having a surplus portion in the finished forged material.
- 10 is a cross-sectional view taken along line XX in FIG.
- the arm portion shown in FIGS. 9 and 10 is a modification of the arm portion shown in FIGS. 3 and 4 described above.
- 11 to 14 are cross-sectional views for explaining the state of the rolling-down process for the arm portion shown in FIGS.
- FIG. 11 shows the situation before the reduction process.
- FIG. 12 shows a cross section taken along line XII-XII of FIG.
- FIG. 13 shows the situation after the reduction process.
- FIG. 14 shows a cross section taken along line XIV-XIV in FIG.
- the arm portion A of the finish forged material has the following shape.
- a step is formed along the parting line L on the surface on the journal portion J side in the vicinity of the pin portion P of the arm portion A. That is, the region on the upper forging die side including the side portion Aa and the surplus portion Ac of the arm portion A is recessed more than the region on the lower forging die side including the side portion Ab of the arm portion A. Thereby, the thickness of the side part Ab on the lower forging die side is increased.
- the thickness of the arm portion A (including the side portion Aa) on the upper forging die side is significantly smaller than the thickness of the side portion Ab on the lower forging die side.
- ⁇ Burr is removed from the finished forged material having such a shape by a deburring process. Thereafter, the surplus portion Ac of the forged material is reduced by a shaping process (a reduction process) shown in FIGS.
- the shaping process shown in FIGS. 11 to 14 is the same as the shaping process described with reference to FIGS. Thereby, as shown in FIG. 14, the thickness of the side part Aa on the upper mold 11 side of the arm part A is increased.
- the thickness of the side part Ab on the lower mold 12 side of the arm part A is thicker than the thickness of the side part Aa on the upper mold 11 side.
- the thickness of the part between the side part Aa and the side part Ab of the arm part A is remarkably thin.
- the preforming process may be omitted.
- the roughing process may be omitted.
- the shaping process may be omitted.
- the surplus portion may be reduced by a step provided separately before the deburring step. You may reduce the surplus part by a deburring process. You may reduce the surplus part by the process provided separately after the deburring process.
- the surplus part formed in the roughing process may be reduced in the finishing process.
- the surplus portion formed in the roughing step may be reduced in the steps after the finishing punching without being reduced in the finishing punching step.
- FIG. 15 is a schematic diagram showing an example of a forged crankshaft for a six-cylinder engine.
- FIG. 15 shows a plan view when the crankshaft is viewed along the vertical direction when assuming the forging step and the reduction step.
- the fourth pin portion P4 corresponds to the third pin portion P3
- the fifth pin portion P5 corresponds to the second pin portion P2
- the sixth pin portion P6 corresponds to the first pin portion P1.
- the forged crankshaft for a six-cylinder engine has a shape in which two forged crankshafts for a three-cylinder engine are arranged symmetrically with respect to the journal J4. Therefore, it goes without saying that the manufacturing method of this embodiment can also be applied to manufacturing a forged crankshaft for such a six-cylinder engine.
- the present invention can be effectively used for manufacturing a forged crankshaft used for a three-cylinder engine or a six-cylinder engine.
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Abstract
Description
この製造方法は、
上鍛造型及び下鍛造型によってバリ付きの仕上げ鍛造材を成形する鍛造工程であって、第1及び第3ピン部につながる全部又は一部のクランクアーム部を対象とし、当該クランクアーム部のピン部近傍の上鍛造型側の外周に、当該外周から突出する余肉部を形成する鍛造工程と、
仕上げ鍛造材からバリを除去するバリ抜き工程と、
上型によって余肉部を圧下して、余肉部をジャーナル部側に張り出させる圧下工程と、を備える。
図1は、3気筒エンジン用鍛造クランク軸の一例を示す模式図である。図1の左側には、鍛造工程及び圧下工程を想定したときにクランク軸を水平方向に沿って見た場合の平面図を示す。図1の右側には、クランク軸を前方から見た場合の各ピン部の位置を示す。
図2(a)~(f)は、3気筒エンジン用鍛造クランク軸の製造工程の一例を示す模式図である。図2(a)~(f)には、鍛造工程及び圧下工程を想定したときにクランク軸を鉛直方向に沿って見た場合の平面図を示す。本実施形態の製造方法は、予備成形工程と、鍛造工程と、バリ抜き工程と、整形工程と、を含む。これらの一連の工程は熱間で行われる。通常、予備成形工程はロール成形工程と曲げ打ち工程とを含む。鍛造工程は荒打ち工程と仕上げ打ち工程とを含む。
図3は、仕上げ鍛造材において余肉部を有するアーム部の形状の一例を示す断面図である。図3に示すアーム部は、代表的に、第1ピン部P1と第1ジャーナル部J1とをつなぐ第1アーム部A1の形状を示す。つまり、図3に示す断面は、図2(e)の線III-IIIにおける断面に相当する。図4は、図3の線IV-IVにおける断面図である。
図9は、仕上げ鍛造材において余肉部を有するアーム部の形状の他の一例を示す断面図である。図10は、図9の線X-Xにおける断面図である。図9及び図10に示すアーム部は、上記した図3及び図4に示すアーム部を変形したものである。図11~図14は、図9及び図10に示すアーム部に対する圧下工程の状況を説明するための断面図である。これらの図のうち、図11は圧下工程前の状況を示す。図12は図11の線XII-XIIにおける断面を示す。図13は圧下工程後の状況を示す。図14は図13の線XIV-XIVにおける断面を示す。
J1~J4 ジャーナル部
P1~P3 ピン部
A1~A6 クランクアーム部
W1~W6 カウンターウエイト部
Aa 上鍛造型側の側部
Ab 下鍛造型側の側部
Ac 余肉部
L 型割線
11 上型
12 下型
Claims (8)
- 4つのジャーナル部と、前記ジャーナル部回りに120°の位相差で配置された第1、第2及び第3のピン部と、前記ジャーナル部と前記ピン部とをそれぞれつなぐ6つのクランクアーム部と、を含む鍛造クランク軸の製造方法であって、
上鍛造型及び下鍛造型によってバリ付きの仕上げ鍛造材を成形する鍛造工程であって、前記第1及び第3ピン部につながる全部又は一部のクランクアーム部を対象とし、当該クランクアーム部の前記ピン部近傍の前記上鍛造型側の外周に、当該外周から突出する余肉部を形成する鍛造工程と、
前記仕上げ鍛造材からバリを除去するバリ抜き工程と、
上型によって前記余肉部を圧下して、前記余肉部を前記ジャーナル部側に張り出させる圧下工程と、を備える、鍛造クランク軸の製造方法。 - 請求項1に記載の鍛造クランク軸の製造方法であって、
前記バリ抜き工程の前に前記圧下工程が実施される、鍛造クランク軸の製造方法。 - 請求項1に記載の鍛造クランク軸の製造方法であって、
前記圧下工程が前記バリ抜き工程に含まれる、鍛造クランク軸の製造方法。 - 請求項1に記載の鍛造クランク軸の製造方法であって、
前記バリ抜き工程の後に前記圧下工程が実施される、鍛造クランク軸の製造方法。 - 請求項4に記載の鍛造クランク軸の製造方法であって、
バリを除去された鍛造材の形状を矯正する整形工程を備え、
前記圧下工程が前記整形工程に含まれる、鍛造クランク軸の製造方法。 - 請求項1から5のいずれか1項に記載の鍛造クランク軸の製造方法であって、
前記鍛造工程では、前記余肉部が形成される前記クランクアーム部の前記ジャーナル部側の表面において、前記上鍛造型と前記下鍛造型との間の型割線が前記下鍛造型側に偏っており、当該クランクアーム部の前記下鍛造型側の側部の厚みは、前記上鍛造型側の側部の厚みよりも厚くなる、鍛造クランク軸の製造方法。 - 請求項1から6のいずれか1項に記載の鍛造クランク軸の製造方法であって、
前記鍛造クランク軸は、3気筒エンジン用である、鍛造クランク軸の製造方法。 - 請求項1から6のいずれか1項に記載の鍛造クランク軸の製造方法であって、
前記鍛造クランク軸は、6気筒エンジン用である、鍛造クランク軸の製造方法。
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EP17881288.9A EP3556486A1 (en) | 2016-12-15 | 2017-10-17 | Method for manufacturing forged crankshaft |
BR112019011705A BR112019011705A2 (pt) | 2016-12-15 | 2017-10-17 | método para produção de um eixo de manivela forjado |
US16/470,002 US20200086378A1 (en) | 2016-12-15 | 2017-10-17 | Method for producing forged crankshaft |
MX2019006860A MX2019006860A (es) | 2016-12-15 | 2017-10-17 | Metodo para producir un cigue?al forjado. |
CN201780076954.2A CN110087795A (zh) | 2016-12-15 | 2017-10-17 | 锻造曲轴的制造方法 |
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JP2012007726A (ja) | 2010-05-21 | 2012-01-12 | Honda Motor Co Ltd | クランクシャフトおよびその製造方法 |
WO2015075934A1 (ja) | 2013-11-21 | 2015-05-28 | 新日鐵住金株式会社 | 鍛造クランク軸の製造方法 |
WO2016092850A1 (ja) * | 2014-12-10 | 2016-06-16 | 新日鐵住金株式会社 | 鍛造クランク軸の製造方法 |
WO2016152933A1 (ja) * | 2015-03-24 | 2016-09-29 | 新日鐵住金株式会社 | 鍛造クランク軸の製造方法 |
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JPS5578832A (en) * | 1978-12-09 | 1980-06-13 | Toyota Motor Corp | Manufacturing method of crankshaft |
CN100577322C (zh) * | 2007-12-19 | 2010-01-06 | 河南中光学集团有限公司 | 铝合金异型件等温精锻工艺方法 |
KR101170921B1 (ko) * | 2010-11-26 | 2012-08-03 | 현진소재주식회사 | 선박 및 발전용 대형 일체형 크랭크샤프트의 제조방법 |
CN201913125U (zh) * | 2010-11-30 | 2011-08-03 | 重庆大学 | 平面分模曲轴终锻前的滚挤制坯模具 |
CN102837164A (zh) * | 2012-09-22 | 2012-12-26 | 山东泰金精密成型制品有限公司 | 汽车发动机曲轴轧锻结合成型方法及专用镦压模 |
CN104841842A (zh) * | 2015-05-21 | 2015-08-19 | 江苏金源锻造股份有限公司 | 一种多拐曲轴的锻造工艺 |
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JP2012007726A (ja) | 2010-05-21 | 2012-01-12 | Honda Motor Co Ltd | クランクシャフトおよびその製造方法 |
WO2015075934A1 (ja) | 2013-11-21 | 2015-05-28 | 新日鐵住金株式会社 | 鍛造クランク軸の製造方法 |
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