WO2018105593A1 - Multilayer sheet and lens - Google Patents

Multilayer sheet and lens Download PDF

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Publication number
WO2018105593A1
WO2018105593A1 PCT/JP2017/043598 JP2017043598W WO2018105593A1 WO 2018105593 A1 WO2018105593 A1 WO 2018105593A1 JP 2017043598 W JP2017043598 W JP 2017043598W WO 2018105593 A1 WO2018105593 A1 WO 2018105593A1
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WO
WIPO (PCT)
Prior art keywords
layer
laminated sheet
lens
protective layer
resin
Prior art date
Application number
PCT/JP2017/043598
Other languages
French (fr)
Japanese (ja)
Inventor
浩行 神尾
三浦 徹
Original Assignee
三井化学株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 三井化学株式会社 filed Critical 三井化学株式会社
Priority to JP2018555005A priority Critical patent/JPWO2018105593A1/en
Publication of WO2018105593A1 publication Critical patent/WO2018105593A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/0073Optical laminates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00009Production of simple or compound lenses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00634Production of filters
    • B29D11/00644Production of filters polarizing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00634Production of filters
    • B29D11/00653Production of filters photochromic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/22Absorbing filters
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02CSPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
    • G02C7/00Optical parts
    • GPHYSICS
    • G02OPTICS
    • G02CSPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
    • G02C7/00Optical parts
    • G02C7/10Filters, e.g. for facilitating adaptation of the eyes to the dark; Sunglasses
    • GPHYSICS
    • G02OPTICS
    • G02CSPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
    • G02C7/00Optical parts
    • G02C7/12Polarisers

Definitions

  • the present invention relates to a laminated sheet and a lens including the laminated sheet.
  • the polarizing lens can prevent transmission of reflected light. Therefore, it is used to protect eyes by blocking strong reflected light outdoors such as ski resorts and fishing, and to ensure safety by blocking reflected light from oncoming vehicles when driving a car.
  • Patent Document 1 a polarizing lens composed of a plastic lens substrate and a polyvinyl alcohol polarizing film has been proposed (Patent Document 1).
  • Patent Document 2 describes a polarizing lens in which an ultraviolet absorber is contained in a plastic lens.
  • Patent Documents 3 and 4 describe a plastic polarizing lens including a tetraazaporphyrin compound in a lens substrate.
  • Patent Documents 5 and 6 describe a plastic lens including a tetraazaporphyrin compound in a lens substrate.
  • Patent Document 7 discloses a plastic lens containing a photochromic compound.
  • Patent Document 8 discloses a plastic polarizing lens provided with a polymerization hardened layer of diethylene glycol bisallyl carbonate on both surfaces of a polyvinyl alcohol resin-based polarizing film layer and a polycarbonate resin base material on one of the polymerized hardened layers. . It is described that this polymerization hardened layer may contain a photochromic agent, an ultraviolet absorber, or an infrared absorber.
  • Patent Document 9 discloses a polarizing laminate in which protective layers made of polyimide resin are laminated on both surfaces of a polarizing layer via an adhesive, and describes that a resin layer is formed on at least one protective layer. ing. It is described that the protective layer may contain an ultraviolet absorber or the like.
  • paragraph 0009 of the document describes that when a polycarbonate resin is used as the protective layer, the adhesion to the polarizing film is poor, and further cracks and optical distortion occur.
  • Patent Document 10 describes that in a polarizing plate including a polarizing layer and a protective layer, the protective layer is also used as a color light absorbing layer.
  • the thermoplastic resin contained in the protective layer is at least one selected from a polycarbonate resin, a triacetyl cellulose resin, a polyamide resin, a polyester resin, and an acrylic resin.
  • the polarizing layer is made of a polyvinyl alcohol polarizing film.
  • the light wavelength absorber is at least one selected from an ultraviolet absorber and a dye that absorbs a specific wavelength in the visible light region.
  • a lens comprising the laminated sheet according to any one of [1] to [10].
  • the light wavelength absorber is at least one selected from an ultraviolet absorber and a dye that absorbs a specific wavelength in the visible light region.
  • a method for manufacturing a lens comprising: [20]
  • the step of forming the thermoplastic resin layer includes: The method for producing a lens according to [19], including a step of injection molding a thermoplastic resin in a gap between the surface of the laminated sheet and the mold.
  • the light wavelength absorber is contained in the protective layer formed on at least one surface of the polarizing layer composed of a polarizing film or the like, the difference in the hue of the lens and the color density are suppressed.
  • a lens having an excellent appearance can be provided, and a lens having excellent polarization and light wavelength absorption can be provided.
  • the protective layer contains the light wavelength absorber, it is possible to prevent the light wavelength absorber from being discarded, and the manufacturing cost can be suppressed.
  • the laminated sheet of the present invention comprises a polarizing layer, and a protective layer laminated on both surfaces of the polarizing layer, At least one of the protective layers contains a thermoplastic resin, and at least one of the protective layers contains a light wavelength absorber.
  • the laminated sheet 10 of 1st Embodiment is a protective layer (1st protective layer 14a, 2nd protective layer) laminated
  • the first protective layer 14a and the second protective layer 14b include a thermoplastic resin, and at least one includes a light wavelength absorber.
  • the polarizing layer 12 can be comprised from the film which consists of thermoplastic resins, for example, can be comprised from a polyvinyl-alcohol-type polarizing film or a polyethylene terephthalate-type polarizing film.
  • the thickness of the polarizing layer 12 is about 10 to 500 ⁇ m.
  • the polarizing film can be prepared by the following procedure. First, a resin composition containing a resin and a predetermined amount of dichroic dye or iodine is formed into a film by a predetermined method. Alternatively, a resin film is dyed with a dichroic dye or iodine. Next, the obtained film can be produced by stretching in a uniaxial direction. If necessary, drying, heat treatment, and the like may be performed.
  • dichroic dye contained in a polarizing film it does not specifically limit as a dichroic dye contained in a polarizing film.
  • dichroic dyes normally used for a polarizing member can be mentioned. Specific examples include azo, anthraquinone, merocyanine, styryl, azomethine, quinone, quinophthalone, perylene, indigo, tetrazine, stilbene, and benzidine dyes.
  • Synitomo Chemical History of Technology 2002-II (issued on November 11, 2002), P23-30, Technical Document on Development of Dichroic Dye for Liquid Crystal Display, International Publication No. 2014/030603, International Publication No. 2014/030611 It may be the one described in the specification, US Pat. No.
  • the polarizing film may contain a dye other than the dichroic dye.
  • the polarizing layer 12 is comprised from the polyvinyl alcohol-type polarizing film.
  • the first protective layer 14a and the second protective layer 14b include a thermoplastic resin, and at least one of them includes a light wavelength absorber.
  • a protective layer can be comprised from a resin sheet or a film.
  • the thicknesses of the first protective layer 14a and the second protective layer 14b may be the same or different, but are about 50 to 1000 ⁇ m.
  • thermoplastic resin contained in the first protective layer 14a and the second protective layer 14b is at least one selected from polycarbonate resin, triacetyl cellulose resin, polyamide resin, polyester resin, and acrylic resin.
  • Polycarbonate resin examples include conventionally known polycarbonate resins obtained from dihydric phenols or dihydric alcohols and carbonic acid diesters or phosgene, and aromatic polycarbonate resins are preferred.
  • aromatic polycarbonate resins include bishydroxy (halogeno) phenylalkanes such as 2,2-bis (4-hydroxyphenyl) propane and 2,2-bis (4-hydroxy-3,5-dibromophenyl) propane.
  • a polymer produced by a known method from a monomer such as a bisphenol compound or a fluorene group substituted on the alkane moiety is used.
  • the molecular weight of the aromatic polycarbonate resin may be in a normal range, and from the viewpoint of formability and mechanical strength, preferably the viscosity average molecular weight is 17,000 to 40,000, and from the viewpoint of manufacturing by extrusion. More preferably, it is 20,000 to 30,000.
  • Triacetyl cellulose resin is a resin obtained by acetylating a cellulose resin.
  • Cellulose resin is a polysaccharide in which D-glucose, which is a basic unit, is connected in a straight chain with ⁇ -1,4 bonds.
  • the glucose unit constituting cellulose has three hydroxyl groups at 2, 3, and 6 positions, and these hydroxyl groups can be esterified.
  • the esterification of cellulose can be performed by a known method. For example, cellulose is treated with a strong caustic soda solution and then acylated with an acid anhydride.
  • the degree of substitution of the obtained cellulose acylate is about 3. By hydrolyzing this, a cellulose acylate having the desired degree of substitution can be produced.
  • Polyamide resin examples of the polyamide resin include polyamide-6, polyamide-6,6 and polyamide-6,10.
  • Polyester resins include polyethylene terephthalate, polypropylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, polyhexamethylene terephthalate, polycyclohexanedimethylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, poly (1,4-cyclohexanedimethanol) 1,4-cyclohexanedicarboxylate), polycyclohexanedimethanol adipate, poly (cyclohexane-dimethanol terephthalate) and the like.
  • Acrylic resins include acrylic acid, methyl acrylate, ethyl acrylate, butyl acrylate, sodium acrylate, ammonium acrylate, 2-hydroxyethyl acrylate, methacrylic acid, methyl methacrylate, ethyl methacrylate, butyl methacrylate, Examples thereof include those having structural units derived from unsaturated monomers such as sodium methacrylate, ammonium methacrylate, 2-hydroxyethyl methacrylate, glycidyl methacrylate, acrylamide and methacrylamide. Moreover, what copolymerized the unsaturated monomer illustrated above and other unsaturated monomers, such as styrene, vinyl acetate, vinyl chloride, vinylidene chloride, divinylbenzene, may be used.
  • thermoplastic resin is preferably an aromatic polycarbonate resin.
  • the light wavelength absorber absorbs a specific wavelength, and includes at least one selected from an ultraviolet absorber and a dye that absorbs a specific wavelength in the visible light region.
  • UV absorber examples of the ultraviolet absorber in the present embodiment include benzophenone compounds, triazine compounds, benzotriazole compounds, and the like.
  • the ultraviolet absorber is 0.01 to 20 parts by weight, preferably 0 with respect to 100 parts by weight of the aromatic polycarbonate resin contained in the protective layer (the first protective layer 14a or the second protective layer 14b). 1 to 10 parts by weight.
  • examples of the dye that absorbs a specific wavelength in the visible light region include tetraazaporphyrin compounds, squarylium compounds, phthalocyanine compounds, porphyrin compounds, merocyanine compounds, and methine compounds.
  • tetraazaporphyrin compound a compound represented by the following general formula (1) is preferably used.
  • a 1 to A 8 are each independently a hydrogen atom, a halogen atom, a nitro group, a cyano group, a hydroxy group, an amino group, a carboxyl group, a sulfonic acid group, or a straight chain having 1 to 20 carbon atoms.
  • Examples of the metal atom include a copper atom, a nickel atom, and a cobalt atom.
  • Examples of product names include FDG-004, FDG-005, FDG-006, FDG-007 manufactured by Yamada Kasei Kogyo, and PD-311S manufactured by Yamamoto Kasei.
  • M is more preferably divalent copper in the general formula (1).
  • Specific examples include tetra-t-butyl-tetraazaporphyrin / copper complex represented by the following formula (1a), which corresponds to the product number of PD-311S (manufactured by Yamamoto Kasei Co., Ltd.).
  • Cu represents divalent copper
  • tC 4 H 9 represents a tertiary-butyl group
  • substitution positions of the four substituents are A 1 or A 2 in the general formula (1).
  • a 3 or a 4 one of a 5 or a 6, is either a 7 or a 8.
  • dye which absorbs the specific wavelength of visible region is with respect to the aromatic polycarbonate resin contained in a protective layer (the 1st protective layer 14a and the 2nd protective layer 14b) with respect to a thermoplastic resin. 5 to 1000 ppm, preferably 10 to 500 ppm.
  • a light wavelength absorber may be contained in one or both of the first protective layer 14a and the second protective layer 14b.
  • the second protective layer 14b preferably contains an ultraviolet absorber from the viewpoint of suppressing deterioration of the polarizing layer 12 and the like. More preferably, the first protective layer 14a contains a dye that absorbs a specific wavelength in the visible light region, and the second protective layer 14b contains an ultraviolet absorber.
  • the light wavelength absorber is contained in the first protective layer 14a and the second protective layer 14b by containing the light wavelength absorber, as compared with the case where the polarizing layer 12 contains the light wavelength absorber. Is uniformly dispersed, and a laminated sheet that expresses a desired effect can be obtained efficiently.
  • the laminated sheet 10 of this embodiment can contain a compound exhibiting dimming properties in at least one of the polarizing layer 12, the first protective layer 14a, and the second protective layer 14b.
  • a photochromic compound can be mentioned as a compound which shows light control property.
  • limiting in particular as a photochromic compound From a conventionally well-known compound which can be used for a photochromic lens, arbitrary things can be selected suitably and can be used. For example, one type or two or more types can be used from spiropyran compounds, spirooxazine compounds, fulgide compounds, naphthopyran compounds, and bisimidazole compounds depending on the desired coloration.
  • the photochromic compound in this embodiment can be obtained by the method described in WO2009 / 146509, WO2010 / 20770, WO2012 / 149599, and WO2012 / 162725.
  • the protective layer includes a light stabilizer, an antioxidant, a heat stabilizer, a light deterioration inhibitor, and a heat deterioration inhibitor. Etc. may be added as appropriate.
  • the laminated sheet 10 of this embodiment can be manufactured by laminating the first protective layer 14a and the second protective layer 14b on both surfaces 12a and 12b of the polarizing layer 12, respectively. Specifically, it can be produced by bringing a sheet or film to be a protective layer into contact with both sides of the polarizing film and then adhering them.
  • the pressurizing condition in the pressure bonding is appropriately selected depending on the type and thickness of the sheet or film.
  • At least one surface of the polarizing film or at least one surface of the protective layer may be subjected to surface treatment or easy adhesion treatment.
  • the surface treatment include gas or chemical solution treatment, corona discharge treatment, plasma treatment, ultraviolet irradiation treatment, electron beam irradiation treatment, surface roughening treatment, flame treatment, and the like. And anchor agent coating treatment.
  • the laminated sheet 20 of the second embodiment is The polarizing layer 22, the adhesive layer (first adhesive layer 23 a, second adhesive layer 23 b) and the adhesive layer (first adhesive layer 23 a, second layer) laminated on both surfaces (22 a, 22 b) of the polarizing layer 22, respectively. And protective layers (first protective layer 24a and second protective layer 24b), which are respectively stacked on the adhesive layer 23b).
  • the polarizing layer 22, the first protective layer 24a, and the second protective layer 24b are the same as the polarizing layer 12, the first protective layer 14a, and the second protective layer 14b of the first embodiment.
  • the first adhesive layer 23 a is provided between the first protective layer 24 a and the polarizing layer 22, and the second adhesive layer 23 b is further provided between the second protective layer 24 b and the polarizing layer 22. Thereby, a protective layer and a polarizing layer can be adhere
  • the thicknesses of the first adhesive layer 23a and the first adhesive layer 23a may be the same or different and are about 0.1 to 50 ⁇ m.
  • Materials included in the adhesive layers include acrylic resin materials, urethane resin materials, polyester resin materials, melamine resin materials, epoxy resin materials, and silicone materials. Etc.
  • a two-component thermosetting urethane resin composed of a polyurethane prepolymer which is a urethane resin material and a curing agent is preferable.
  • a light wavelength absorber may be contained in one or both of the first protective layer 24a and the second protective layer 24b.
  • the second protective layer 24b contains an ultraviolet absorber from the viewpoint of suppressing deterioration of the polarizing layer 22 and the like, and the first protective layer 24a specifies the visible light region. More preferably, the second protective layer 24b contains a UV absorber.
  • the laminated sheet 20 of the present embodiment is a compound that exhibits dimming properties in at least one of the polarizing layer 12, the first adhesive layer 23a, the second adhesive layer 23b, the first protective layer 24a, and the second protective layer 24b. Can be included.
  • the photochromic compound illustrated in 1st Embodiment can be mentioned.
  • the protective layer includes a light stabilizer, an antioxidant, a heat stabilizer, a light deterioration inhibitor, and a heat deterioration inhibitor. Etc. may be added as appropriate. In the present embodiment, only one of the first adhesive layer 23a and the second adhesive layer 23b may be formed.
  • the first protective layer 24a and the second protective layer 24b are laminated on both surfaces 22a and 22b of the polarizing layer 22 via the first adhesive layer 23a and the second adhesive layer 23b, respectively.
  • the first adhesive layer 23a and the second adhesive layer 23b are respectively formed on the surfaces of the first protective layer 24a and the second protective layer 24b, and this protective layer with the adhesive layer is laminated on both surfaces 22a and 22b of the polarizing layer 22. It can also be manufactured.
  • the polarizing film can be produced by forming adhesive layers on both surfaces of the polarizing film and then pressure-bonding a sheet or film serving as a protective layer.
  • it can be produced by forming an adhesive layer on one surface of a sheet or film to be a protective layer, bringing each adhesive layer into contact with both surfaces of the polarizing film, and then pressure-bonding.
  • the first adhesive layer 23a and the second adhesive layer 23b can be formed by applying an adhesive containing the resin material.
  • the pressurizing condition in the pressure bonding is appropriately selected depending on the type and thickness of the sheet or film.
  • at least one surface of the polarizing film or at least one surface of the protective layer may be subjected to surface treatment or easy adhesion treatment. Examples of the surface treatment include gas or chemical solution treatment, corona discharge treatment, plasma treatment, ultraviolet irradiation treatment, electron beam irradiation treatment, surface roughening treatment, flame treatment, and the like. And anchor agent coating treatment.
  • Curved lens comprising the laminated sheet of the first embodiment or the second embodiment, or the laminated sheet of the first embodiment or the second embodiment, the concave curved surface and the convex curved of the laminated sheet
  • a lens comprising a thermoplastic resin layer laminated on at least one surface of the surface, Can be mentioned.
  • the lens 10 a according to the present embodiment includes a curved laminated sheet according to the first embodiment. Further, as shown in FIG. 4, the lens 20a of the present embodiment is composed of a curved laminated sheet of the second embodiment. Hereinafter, the lens 10a of this embodiment will be described.
  • the lens 10a can be manufactured by bending and bending the laminated sheet 10 of the first embodiment. Specifically, the laminated sheet 10 is bent under heat and pressure so that the exposed surface of the second protective layer 14b becomes a convex curved surface.
  • the heating condition and the pressurizing condition can be appropriately selected depending on the kind of resin constituting the polarizing layer and the layer thickness. Further, the laminated sheet 10 can be bent under heat and pressure so that the exposed surface of the first protective layer 14a becomes a convex curved surface.
  • the heating condition and the pressurizing condition can be appropriately selected depending on the type and thickness of the resin constituting the polarizing layer.
  • the first protective layer 14a may contain a light wavelength absorber.
  • the second protective layer 14b contains an ultraviolet absorber
  • the first protective layer 14a more preferably contains a dye that absorbs a specific wavelength in the visible light region, such as a tetraazaporphyrin compound.
  • a coating layer, an antifogging layer, a stainproof layer, a water repellent layer, etc., which will be described later, are provided as necessary on at least one surface of the first protective layer 14a and the second protective layer 14b of the lens 10a. May be.
  • the lens 20a made of the laminated sheet 20 of the second embodiment is the same as the lens 10a of the present embodiment except that the laminated sheet 20 is used.
  • the lens 30 of the present embodiment is curved on the laminated sheet 10 ′ of the first embodiment and the concave curved surface of the laminated sheet 10 ′ (the concave curved surface of the first protective layer 14a). And a thermoplastic resin layer 32 laminated thereon.
  • the lens 40 of the present embodiment includes a curved laminated sheet 20 ′ of the second embodiment, and a concave curved surface of the laminated sheet 20 ′ (a concave curved surface of the first protective layer 24a). And a thermoplastic resin layer 32 laminated thereon.
  • the lens 30 of this embodiment will be described.
  • the thermoplastic resin layer 32 can contain the same resin as the thermoplastic resin contained in the protective layer. Moreover, the thermoplastic resin layer 32 can also contain a conventionally well-known additive suitably, and can contain a ultraviolet absorber. In addition, the pigment
  • the layer thickness of the thermoplastic resin layer 32, which is a lens substrate, is about 0.5 to 150 mm.
  • the laminated sheet 10 ′ according to the first embodiment is laminated on the concave curved surface of the laminated sheet 10 ′ (the concave curved surface of the first protective layer 14a). Even the lens 50 including the thermoplastic resin layer 32 thus formed and the thermoplastic resin layer 34 laminated on the convex curved surface (surface on the second protective layer 14b side) of the laminated sheet 10 ′. Good.
  • the resins contained in the thermoplastic resin layer 32 and the thermoplastic resin layer 34 may be the same or different, and the layer thicknesses may be the same or different.
  • the lens 40 shown in FIG. 6 is preferable.
  • the second protective layer 24b on the object plane side contains an ultraviolet absorber
  • the first protective layer 24a on the eye side contains a dye that absorbs a specific wavelength in the visible light region
  • the laminated sheet 20 ′ More preferably, the thermoplastic resin layer 32 is laminated on the concave curved surface (the concave curved surface of the first protective layer 24a). Thereby, decomposition
  • the lens 40 using the laminated sheet 20 of the second embodiment is the same as the lens 30 using the laminated sheet 10 of the first embodiment, except that the laminated sheet 20 is used.
  • a thermoplastic resin layer can be provided on both sides of the curved laminated sheet 20 ′.
  • a specific configuration of a preferable lens of the present embodiment will be described based on the lens 30 shown in FIG.
  • the lens 30 in FIG. A polarizing film 12 made of polyvinyl alcohol, comprising a convex curved surface and a concave curved surface located on the back side of the surface; A second protective layer 14b containing an aromatic polycarbonate resin laminated on the convex curved surface of the polarizing film 12, A first protective layer 14a containing an aromatic polycarbonate resin and a light wavelength absorber laminated on the concave curved surface of the polarizing film 12, A lens substrate 32 comprising an aromatic polycarbonate resin laminated on the first protective layer 14a; Is provided.
  • the difference in hue of the lens and the color density are further suppressed, and the production cost can be reduced because the protective layer contains the light wavelength absorber.
  • the configuration described in the above embodiment can be adopted as a configuration that does not particularly refer to the polarizing film 12, the first protective layer 14a, the second protective layer 14b, and the lens substrate 32.
  • the light wavelength absorber is at least one selected from the above-described ultraviolet absorber and the above-described dye that absorbs a specific wavelength in the visible light region, and is a dye that absorbs a specific wavelength in the visible light region. preferable.
  • the dye the above-described tetraazaporphyrin compound is more preferably used from the viewpoint of the effect of the present invention.
  • the first protective layer 14a may contain a light wavelength absorber.
  • the second protective layer 14b contains an ultraviolet absorber
  • the first protective layer 14a more preferably contains a dye that absorbs a specific wavelength in the visible light region, such as a tetraazaporphyrin compound.
  • a dye that absorbs a specific wavelength in the visible light region such as a tetraazaporphyrin compound.
  • a lens shown in FIG. 6 including an adhesive layer between the polarizing film and the protective layer can be employed.
  • the lens 40 includes a first adhesive layer 23a between the polarizing film 22 and the first protective layer 24a, and further a second adhesive layer between the polarizing film 22 and the second protective layer 24b. 23b.
  • the method for producing a lens of the present invention includes a step of bending a laminated sheet and bending the laminated sheet; Disposing the laminated sheet in the mold so that at least one of the convex curved surface and the concave curved surface of the curved laminated sheet faces the mold surface at a predetermined distance; , Forming a thermoplastic resin layer in the gap between the surface of the laminated sheet and the mold.
  • the manufacturing method of the lens 30 of this embodiment includes the following steps.
  • Step a The laminated sheet 10 is bent and bent.
  • Step b The laminated sheet 10 ′ is placed in the mold and curved so that the convex curved surface of the curved laminated sheet 10 ′ faces the mold surface for forming the objective surface of the lens.
  • the laminated sheet 10 ′ is placed in the mold so that the concave curved surface of the laminated sheet 10 ′ facing the mold surface for forming the eye-facing surface of the lens is spaced a predetermined distance away.
  • Step c forming a thermoplastic resin layer in the gap between the concave curved surface of the laminated sheet and the mold.
  • the manufacturing method of the lens 40 of this embodiment includes the following processes.
  • Step 1 The laminated sheet 20 is bent and bent.
  • Step 2 The laminated sheet 20 ′ is placed in the mold so that the convex curved surface of the curved laminated sheet 20 ′ is opposed to the mold surface for forming the objective surface of the lens.
  • the laminated sheet 20 ′ is arranged in the mold so that the concave curved surface of the laminated sheet 20 ′ is opposed to the mold surface for forming the eye-facing surface of the lens with a predetermined distance.
  • Process 3 A thermoplastic resin layer is formed in the space
  • the laminated sheet 10 is bent under heat and pressure so that the exposed surface of the second protective layer 14b becomes a convex curved surface.
  • the heating condition and the pressurizing condition can be appropriately selected depending on the kind and layer thickness of the resin constituting the polarizing layer and the protective layer.
  • the curved laminated sheet 10 is placed in a mold.
  • the convex curved surface (exposed surface of the second protective layer 14b) is disposed so as to face the mold surface for forming the objective surface of the lens, and the concave curved surface (first surface).
  • the laminated sheet 10 ′ is placed in the mold so that the exposed surface of the protective layer 14a faces the mold surface for forming the eye-facing surface of the lens with a predetermined distance therebetween.
  • the convex curved surface (exposed surface of the second protective layer 14b) may be in contact with the mold surface.
  • the distance between the concave curved surface (exposed surface of the first protective layer 14a) and the mold surface is about 0.5 to 150 mm.
  • a mold release agent may be applied to the surface of the mold surface.
  • Step c can include a step of injection-molding a thermoplastic resin in the gap between the concave curved surface of the laminated sheet 10 and the mold, whereby the thermoplastic resin is formed on the first protective layer 14a.
  • a layer (lens substrate) can be formed.
  • a thermoplastic resin contained in the protective layer can be used as the thermoplastic resin contained in the resin layer.
  • the lens of this embodiment can be obtained by releasing from the mold. Further, if necessary, the back surface 32a of the thermoplastic resin layer can be polished so as to have a desired thickness or a desired lens power.
  • the convex curved surface of the curved laminated sheet 10 ′ is a predetermined distance from the mold surface for forming the objective surface of the lens.
  • the laminated sheet 10 ′ is made of metal so that the concave curved surface of the laminated sheet 10 ′ that is spaced apart and curved is opposed to the mold surface for forming the opposite surface of the lens by a predetermined distance. Place in the mold.
  • the distance between the convex curved surface and the mold surface and the distance between the concave curved surface and the mold surface may be the same or different, and are about 0.5 to 150 mm.
  • thermoplastic resin layers 32 and 34 are formed in the space
  • the lens 50 shown in FIG. 7 can be manufactured.
  • a coating layer may be applied to at least one of the objective surface and the eye-facing surface of the lens, if necessary.
  • the coating layer include a primer layer, a hard coat layer, an antireflection layer, a mirror coat layer, an antifogging coat layer, a stainproof layer, and a water repellent layer.
  • Each of these coating layers can be used alone, or a plurality of coating layers can be used in multiple layers.
  • Each of these coating layers is a photochromic dye; an infrared absorber for the purpose of protecting eyes from infrared rays; a light stabilizer, an antioxidant, a heat stabilizer for the purpose of improving the weather resistance of the lens and the durability of the layer itself, A photodegradation inhibitor or a thermal degradation inhibitor; a dye or pigment for the purpose of enhancing the fashionability of the lens; an antistatic agent; and other known additives for enhancing the performance of the lens may be used in combination.
  • various leveling agents for the purpose of improving coating properties may be used.
  • the primer layer is usually formed between a hard coat layer and a protective layer described later.
  • the primer layer is a coating layer for the purpose of improving the adhesion between the hard coat layer and the protective layer formed thereon, and in some cases, the impact resistance can be improved.
  • any material can be used, but usually a primer composition mainly composed of urethane resin, epoxy resin, polyester resin, melanin resin, polyvinyl acetal. Etc. are used.
  • the primer composition may use an appropriate solvent that does not affect the lens for the purpose of adjusting the viscosity of the composition. Of course, you may use it without a solvent.
  • the primer layer can be formed by either a coating method or a dry method.
  • the primer layer is formed by solidifying after applying the primer composition to the lens by a known coating method such as spin coating or dip coating.
  • a dry method it forms by well-known dry methods, such as CVD method and a vacuum evaporation method.
  • the surface of the lens may be subjected to a pretreatment such as an alkali treatment, a plasma treatment, or an ultraviolet treatment as necessary for the purpose of improving adhesion.
  • the hard coat layer is a coating layer for the purpose of imparting functions such as scratch resistance, abrasion resistance, moisture resistance, warm water resistance, heat resistance, and weather resistance to the lens surface.
  • the hard coat layer is generally composed of an organic silicon compound having a curing property and an element selected from the element group of Si, Al, Sn, Sb, Ta, Ce, La, Fe, Zn, W, Zr, In, and Ti.
  • a hard coat composition containing at least one kind of fine particles composed of one or more kinds of oxide fine particles and / or a composite oxide of two or more elements selected from these element groups is used.
  • the hard coat composition includes at least amines, amino acids, metal acetylacetonate complexes, organic acid metal salts, perchloric acids, perchloric acid salts, acids, metal chlorides and polyfunctional epoxy compounds. It is preferable to include any of them.
  • a suitable solvent that does not affect the lens may be used for the hard coat composition, or it may be used without a solvent.
  • the hard coat layer is usually formed by applying a hard coat composition by a known coating method such as spin coating or dip coating and then curing.
  • a known coating method such as spin coating or dip coating and then curing.
  • the curing method include thermal curing, a curing method by irradiation with energy rays such as ultraviolet rays and visible rays, and the like.
  • the refractive index of the hard coat layer is preferably in the range of ⁇ 0.1 in the difference in refractive index from the lens.
  • the antireflection layer is usually formed on the hard coat layer as necessary.
  • the antireflection layer includes an inorganic type and an organic type.
  • an inorganic type an inorganic oxide such as SiO 2 or TiO 2 is used, and a vacuum deposition method, a sputtering method, an ion plating method, an ion beam assist method, a CVD method is used. It is formed by the dry method.
  • an organic type it is formed by a wet method using a composition containing an organosilicon compound and silica-based fine particles having internal cavities.
  • the antireflection layer has a single layer and a multilayer, and when used in a single layer, the refractive index is preferably at least 0.1 lower than the refractive index of the hard coat layer.
  • a multilayer antireflection film is preferably used. In that case, a low refractive index film and a high refractive index film are alternately laminated. Also in this case, the refractive index difference between the low refractive index film and the high refractive index film is preferably 0.1 or more.
  • Examples of the high refractive index film include ZnO, TiO 2 , CeO 2 , Sb 2 O 5 , SnO 2 , ZrO 2 , and Ta 2 O 5, and examples of the low refractive index film include an SiO 2 film. .
  • the mirror coat layer is a layer that gives the lens surface (objective surface) a function of reflecting like a mirror.
  • the mirror coat layer is manufactured by forming a film including a metal layer such as Cr, Al, Ag, Au, Ni, Co, Ti on the lens surface. Further, as a method for forming a mirror coat layer without using a metal layer, there is a method for forming a film including a mirror coat layer by a transparent dielectric multilayer film.
  • the mirror coat layer is preferably installed on the object plane side.
  • an anti-fogging layer, a stain-proof layer, and a water repellent layer may be formed as necessary.
  • the processing method and processing materials are not particularly limited, and a known antifogging treatment is possible. Methods, antifouling treatment methods, water repellent treatment methods, and materials can be used.
  • a method of covering the surface with a surfactant for example, a method of adding a hydrophilic film to the surface to make it water absorbent, a method of covering the surface with fine irregularities and increasing water absorption
  • a method of covering the surface with fine irregularities and increasing water absorption examples thereof include a method of absorbing water by utilizing photocatalytic activity, and a method of preventing water droplet adhesion by applying a super water-repellent treatment.
  • a method of forming a water repellent treatment layer by vapor deposition or sputtering of a fluorine-containing silane compound or the like, or a method of forming a water repellent treatment layer by coating after dissolving the fluorine-containing silane compound in a solvent Etc a method of forming a water repellent treatment layer by vapor deposition or sputtering of a fluorine-containing silane compound or the like, or a method of forming a water repellent treatment layer by coating after dissolving the fluorine-containing silane compound in a solvent Etc.
  • the lens 40 using the laminated sheet 20 of the second embodiment can be manufactured in the same manner as the lens 30 using the laminated sheet 10 of the first embodiment, except that the laminated sheet 20 is used. Further, similarly to the lens 50, a thermoplastic resin layer can be formed on both surfaces of the curved laminated sheet 20 ′.
  • the lens of the present embodiment can be used for sunglasses, goggles, correction spectacle lenses and the like by appropriately forming the above coating layer.
  • the laminated sheet 10 or 20 of the present embodiment can be used for a polarizing plate, a photochromic plate, a polarizing / photochromic plate, and the like by appropriately forming the coating layer.
  • one protective layer can be formed of a resin other than a thermoplastic resin.
  • a light wavelength absorber can be included only in one protective layer, or in two protective layers, or one protective layer is formed from resin other than a thermoplastic resin. At the same time, only one protective layer can contain a light wavelength absorber.
  • thermoplastic resin layer may be formed only on the convex curved surface of the curved laminated sheet 10 ′ (the convex curved surface of the second protective layer 14b).
  • the laminated sheet 10 ′ is disposed in the mold so that the concave curved surface of the curved laminated sheet 10 ′ is opposed to the mold surface for forming the opposite surface of the lens with a predetermined distance therebetween,
  • a thermoplastic resin layer can be formed in the gap between the convex curved surface of the laminated sheet and the mold.
  • Bisphenol A type polycarbonate resin containing 0.4% by weight of 2- (5-chloro-2H-benzotriazol-2-yl) -4-methyl-6-tert-butylphenol (trade name: SD Polycarbonate SD2173M, Sumitomo Stylon Polycarbonate ( 10 kg) was dried at 140 ° C. for 4 hours or more, a dye having an absorption wavelength at 585 nm (trade name: PD-311S, manufactured by Yamamoto Kasei Co., Ltd.) 134 ppm was added, and the mixture was kneaded at 280 ° C. with an extruder. And pelletized to obtain polycarbonate pellets. The pellets were dried at 140 ° C.
  • a polycarbonate sheet A having a thickness of 0.3 mm was obtained in the same manner as above except that a dye having an absorption wavelength at 585 nm (trade name: PD-311S, manufactured by Yamamoto Kasei Co., Ltd.) was not added.
  • a laminated sheet was prepared by laminating a polycarbonate sheet A on one side of the polarizing film A and a polycarbonate sheet B on the other side with a urethane resin adhesive. The visible light transmittance of 585 nm of the laminated sheet was 6.5%.
  • a circular article having a diameter of 81 mm made of this laminated sheet is prepared by a punching method, and in a mold maintained at 130 ° C., the polycarbonate sheet B has a convex curved surface and the polycarbonate sheet A has a concave curved surface.
  • a polarizing wafer was prepared by bending the film.
  • a base curve 6C is formed by injection molding a bisphenol A type aromatic polycarbonate resin (trade name: SD Polycarbonate SD2173M, manufactured by Sumitomo Stylon Polycarbonate Co., Ltd.) on the concave curved surface (surface of the polycarbonate sheet A) of the polarizing wafer.
  • a polarizing lens (semi-finished product) having a center thickness of 10 mm was obtained. The obtained polarizing lens was excellent in red and green contrast, and the entire lens surface was uniform light blue-purple.

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Abstract

This multilayer sheet (10) is provided with: a polarizing layer (12); and protective layers (a first protective layer (14a) and a second protective layer (14b)) which are laminated on surfaces ((12a), (12b)) of the polarizing layer (12). The first protective layer (14a) and the second protective layer (14b) contain a thermoplastic resin and a light wavelength absorbent.

Description

積層シートおよびレンズLaminated sheet and lens
 本発明は、積層シートおよび当該積層シートを含むレンズに関する。 The present invention relates to a laminated sheet and a lens including the laminated sheet.
 偏光レンズは、反射光の透過を防ぐことができる。そのため、スキー場やフィッシングなど戸外における強い反射光を遮断することによる眼の保護等や、自動車運転時における対向車からの反射光を遮断することによる安全性の確保などに使用されている。 The polarizing lens can prevent transmission of reflected light. Therefore, it is used to protect eyes by blocking strong reflected light outdoors such as ski resorts and fishing, and to ensure safety by blocking reflected light from oncoming vehicles when driving a car.
 プラスチック偏光レンズとして、プラスチックレンズ基材とポリビニルアルコール系偏光フィルムとからなる偏光レンズが提案されている(特許文献1)。
 また、有害な紫外線から眼を守り、樹脂の劣化を抑制するために、紫外線吸収剤をプラスチックレンズに含有することが知られている。特許文献2には、紫外線吸収剤をプラスチックレンズに含有させた偏光レンズが記載されている。
As a plastic polarizing lens, a polarizing lens composed of a plastic lens substrate and a polyvinyl alcohol polarizing film has been proposed (Patent Document 1).
In addition, it is known to contain an ultraviolet absorber in a plastic lens in order to protect eyes from harmful ultraviolet rays and suppress deterioration of the resin. Patent Document 2 describes a polarizing lens in which an ultraviolet absorber is contained in a plastic lens.
 また、眼鏡用プラスチックレンズに有機系色素を配合することにより、防眩性や視認性の良い機能を付与できることが知られている。特許文献3、4には、レンズ基材に、テトラアザポルフィリン化合物を含むプラスチック偏光レンズが記載されている。特許文献5,6には、レンズ基材に、テトラアザポルフィリン化合物を含むプラスチックレンズが記載されている。特許文献7には、フォトクロミック化合物を含むプラスチックレンズが開示されている。 In addition, it is known that a function having good antiglare property and visibility can be imparted by blending an organic dye into a plastic lens for eyeglasses. Patent Documents 3 and 4 describe a plastic polarizing lens including a tetraazaporphyrin compound in a lens substrate. Patent Documents 5 and 6 describe a plastic lens including a tetraazaporphyrin compound in a lens substrate. Patent Document 7 discloses a plastic lens containing a photochromic compound.
 特許文献8には、ポリビニルアルコール樹脂系の偏光フィルム層の両面にジエチレングリコールビスアリルカーボネートの重合硬化層を備え、一方の重合硬化層上にポリカーボート樹脂基材を備えるプラスチック偏光レンズが開示されている。この重合硬化層には、フォトクロミクス剤、紫外線吸収剤、あるいは赤外線吸収剤を含んでもよいと記載されている。
 特許文献9には、接着剤を介して偏光層の両面にポリイミド樹脂からなる保護層が積層された偏光性積層体が開示され、少なくとも一方の保護層上に樹脂層を形成することが記載されている。保護層は、紫外線吸収剤等を含んでもよいと記載されている。また、当該文献の0009段落等には、保護層としてポリカーボネート樹脂を用いると、偏光膜との密着性が悪く、さらにクラックや光学歪みが生じることが記載されている。
 特許文献10には、偏光層および保護層を備える偏光板において、該保護層が色光吸収層として兼用されることが記載されている。
Patent Document 8 discloses a plastic polarizing lens provided with a polymerization hardened layer of diethylene glycol bisallyl carbonate on both surfaces of a polyvinyl alcohol resin-based polarizing film layer and a polycarbonate resin base material on one of the polymerized hardened layers. . It is described that this polymerization hardened layer may contain a photochromic agent, an ultraviolet absorber, or an infrared absorber.
Patent Document 9 discloses a polarizing laminate in which protective layers made of polyimide resin are laminated on both surfaces of a polarizing layer via an adhesive, and describes that a resin layer is formed on at least one protective layer. ing. It is described that the protective layer may contain an ultraviolet absorber or the like. In addition, paragraph 0009 of the document describes that when a polycarbonate resin is used as the protective layer, the adhesion to the polarizing film is poor, and further cracks and optical distortion occur.
Patent Document 10 describes that in a polarizing plate including a polarizing layer and a protective layer, the protective layer is also used as a color light absorbing layer.
特開平9-258009号公報Japanese Patent Laid-Open No. 9-258209 特開2007-52210号公報JP 2007-52210 A 特開2011-145341号公報JP 2011-145341 A 特開2008-134618号公報JP 2008-134618 A 特開2012-219169号公報JP 2012-219169 A 国際公開第2013/168565号International Publication No. 2013/168565 特開2002-6272号公報JP 2002-6272 A 特開2003-279905号公報JP 2003-279905 A 特開2006-227591号公報JP 2006-227591 A 特開2010-134349号公報JP 2010-134349 A 国際公開第2011/049108号International Publication No. 2011/049108
 しかしながら、特許文献2~7に記載のように、紫外線吸収剤や有機色素などの光波長吸収剤をレンズ基材に含有させた場合、レンズ基材を形成後、所望の厚さまたは所望のレンズ形状となるように裏面を研磨する必要があるが、研磨により除去される部分のレンズ基材に高価な光波長吸収剤が含有されるので、製造コストが大きくなる問題があった。さらに、有機色素をレンズ基材に含有させた場合、レンズ基材あるいは研磨後のレンズの中心部とコバ部分の厚みが異なるため、中心部分と周辺部分でのレンズの色相が異なったり、色の濃淡が生じるため、レンズ外観に改善の余地があった。 However, as described in Patent Documents 2 to 7, when a light wavelength absorber such as an ultraviolet absorber or an organic dye is contained in a lens base material, a desired thickness or a desired lens is formed after the lens base material is formed. Although it is necessary to polish the back surface so as to obtain a shape, there is a problem in that the manufacturing cost increases because an expensive optical wavelength absorber is contained in the portion of the lens substrate that is removed by polishing. In addition, when an organic dye is included in the lens base, the lens base or the polished lens has a central portion with a different thickness at the edge, so the lens hue at the central portion and the peripheral portion are different, There is room for improvement in the lens appearance because of the occurrence of shading.
 上記の課題を解決するために、光波長吸収剤を偏光フィルムに分散させることが考えられるが、偏光フィルムとして一般的に使用されるポリビニルアルコール系フィルムのような親水性フィルムを用いた場合、親油性である光波長吸収剤を用いる場合には、当該フィルムに分散させるのは困難であった。 In order to solve the above problems, it is conceivable to disperse the light wavelength absorber in the polarizing film. However, when a hydrophilic film such as a polyvinyl alcohol film generally used as the polarizing film is used, When using a light wavelength absorber that is oily, it was difficult to disperse in the film.
 本発明は以下に示すことができる。
[1] 偏光層と、
 前記偏光層の両面上に積層された保護層と、
を備え、
 少なくとも一方の前記保護層が前記熱可塑性樹脂を含み、少なくとも一方の前記保護層が前記光波長吸収剤を含む、積層シート。
[2] 2つの前記保護層が前記熱可塑性樹脂を含み、少なくとも一方の前記保護層が前記光波長吸収剤を含む、[1]に記載の積層シート。
[3] 2つの前記保護層が前記熱可塑性樹脂および前記光波長吸収剤を含む、[1]に記載の積層シート。
[4] 2つの前記保護層が前記熱可塑性樹脂を含み、一方の前記保護層が前記光波長吸収剤を含む、[1]に記載の積層シート。
[5] 前記保護層に含まれる前記熱可塑性樹脂は、ポリカーボネート樹脂、トリアセチルセルロース樹脂、ポリアミド樹脂、ポリエステル樹脂、およびアクリル樹脂から選択される少なくとも1種である、[1]~[4]のいずれかに記載の積層シート。
[6] 前記保護層に含まれる前記熱可塑性樹脂は芳香族ポリカーボネート樹脂である、[1]~[4]のいずれかに記載の積層シート。
[7] 前記偏光層と前記保護層との間の少なくとも一方に接着層を備える、[1]~[6]のいずれかに記載の積層シート。
[8] 前記偏光層は、ポリビニルアルコール系偏光フィルムからなる、[1]~[7]のいずれかに記載の積層シート。
[9] 前記保護層は、樹脂シートまたはフィルムからなる、[1]~[8]のいずれかに記載の積層シート。
[10] 前記光波長吸収剤が、紫外線吸収剤および可視光領域の特定の波長を吸収する色素から選ばれる少なくとも1種である、[1]~[9]のいずれかに記載の積層シート。
[11] 湾曲された[1]~[10]のいずれかに記載の積層シートからなる、レンズ。
[12] 湾曲された[1]~[10]のいずれかに記載の積層シートと、
 前記積層シートの凹状の湾曲面および凸状の湾曲面の少なくとも一方の面に積層された熱可塑性樹脂層と、
を含む、レンズ。
[13] 凸状の湾曲面および該面の裏面側に位置する凹状の湾曲面を備える、ポリビニルアルコールからなる偏光フィルムと、
 前記偏光フィルムの凸状の前記湾曲面上に積層された芳香族ポリカーボネート樹脂を含む第2保護層と、
 前記偏光フィルムの凹状の前記湾曲面上に積層された芳香族ポリカーボネート樹脂および光波長吸収剤を含む第1保護層と、
 前記第1保護層上に積層された芳香族ポリカーボネート樹脂を含むレンズ基材と、
を備える、レンズ。
[14] 前記光波長吸収剤が、紫外線吸収剤および可視光領域の特定の波長を吸収する色素から選ばれる少なくとも1種である、[13]に記載のレンズ。
[15] 前記可視光領域の特定の波長を吸収する色素が、テトラアザポルフィリン化合物である、[14]に記載のレンズ。
[16] 前記偏光フィルムと前記第1保護層との間、および前記偏光フィルムと前記第2保護層との間の少なくとも一方に接着層を備える、[13]~[15]のいずれかに記載のレンズ。
[17] [11]~[16]のいずれかに記載のレンズを備える、サングラスまたはゴーグル。
[18] [1]~[10]のいずれかに記載の積層シートを曲げ加工し、該積層シートを湾曲する工程を含む、レンズの製造方法。
[19] [1]~[10]のいずれかに記載の積層シートを曲げ加工し、該積層シートを湾曲する工程と、
 前記積層シートの凸状の湾曲面および凹状の湾曲面の少なくとも一方の面が、金型面と所定距離離隔して対向するように、該積層シートを金型内に配置する工程と、
 前記積層シートの面と金型との間の空隙内で、熱可塑性樹脂層を形成する工程と、
を含む、レンズの製造方法。
[20] 熱可塑性樹脂層を形成する前記工程は、
 前記積層シートの面と金型との間の空隙内で、熱可塑性樹脂を射出成形する工程を含む、[19]に記載のレンズの製造方法。
The present invention can be described below.
[1] A polarizing layer;
A protective layer laminated on both sides of the polarizing layer;
With
A laminated sheet in which at least one of the protective layers contains the thermoplastic resin, and at least one of the protective layers contains the light wavelength absorber.
[2] The laminated sheet according to [1], wherein the two protective layers include the thermoplastic resin, and at least one of the protective layers includes the light wavelength absorber.
[3] The laminated sheet according to [1], wherein the two protective layers include the thermoplastic resin and the light wavelength absorber.
[4] The laminated sheet according to [1], wherein the two protective layers include the thermoplastic resin, and one of the protective layers includes the light wavelength absorber.
[5] The thermoplastic resin contained in the protective layer is at least one selected from a polycarbonate resin, a triacetyl cellulose resin, a polyamide resin, a polyester resin, and an acrylic resin. The laminated sheet according to any one of the above.
[6] The laminated sheet according to any one of [1] to [4], wherein the thermoplastic resin contained in the protective layer is an aromatic polycarbonate resin.
[7] The laminated sheet according to any one of [1] to [6], wherein an adhesive layer is provided on at least one of the polarizing layer and the protective layer.
[8] The laminated sheet according to any one of [1] to [7], wherein the polarizing layer is made of a polyvinyl alcohol polarizing film.
[9] The laminated sheet according to any one of [1] to [8], wherein the protective layer is made of a resin sheet or film.
[10] The laminated sheet according to any one of [1] to [9], wherein the light wavelength absorber is at least one selected from an ultraviolet absorber and a dye that absorbs a specific wavelength in the visible light region.
[11] A lens comprising the laminated sheet according to any one of [1] to [10].
[12] The laminated sheet according to any one of [1] to [10],
A thermoplastic resin layer laminated on at least one of the concave curved surface and the convex curved surface of the laminated sheet;
Including the lens.
[13] A polarizing film made of polyvinyl alcohol, comprising a convex curved surface and a concave curved surface located on the back side of the surface;
A second protective layer comprising an aromatic polycarbonate resin laminated on the convex curved surface of the polarizing film;
A first protective layer comprising an aromatic polycarbonate resin and a light wavelength absorber laminated on the concave curved surface of the polarizing film;
A lens substrate comprising an aromatic polycarbonate resin laminated on the first protective layer;
A lens.
[14] The lens according to [13], wherein the light wavelength absorber is at least one selected from an ultraviolet absorber and a dye that absorbs a specific wavelength in the visible light region.
[15] The lens according to [14], wherein the dye that absorbs a specific wavelength in the visible light region is a tetraazaporphyrin compound.
[16] The method according to any one of [13] to [15], wherein an adhesive layer is provided between at least one of the polarizing film and the first protective layer and between the polarizing film and the second protective layer. Lens.
[17] Sunglasses or goggles comprising the lens according to any one of [11] to [16].
[18] A method for producing a lens, comprising a step of bending the laminated sheet according to any one of [1] to [10] and bending the laminated sheet.
[19] A step of bending the laminated sheet according to any one of [1] to [10], and bending the laminated sheet;
Placing the laminated sheet in the mold such that at least one of the convex curved surface and the concave curved surface of the laminated sheet faces the mold surface at a predetermined distance; and
Forming a thermoplastic resin layer in the gap between the surface of the laminated sheet and the mold; and
A method for manufacturing a lens, comprising:
[20] The step of forming the thermoplastic resin layer includes:
The method for producing a lens according to [19], including a step of injection molding a thermoplastic resin in a gap between the surface of the laminated sheet and the mold.
 本発明の積層シートによれば、偏光フィルム等から構成される偏光層の少なくとも一方の面に形成された保護層に光波長吸収剤を含むため、レンズの色相の相違や色の濃淡が抑制された、外観に優れたレンズを提供することができるとともに、偏光性さらに光波長吸収性に優れたレンズを提供することができる。
 さらに、保護層に光波長吸収剤を含むため、光波長吸収剤を破棄することを防ぐこともでき、製造コストを抑制することができる。
According to the laminated sheet of the present invention, since the light wavelength absorber is contained in the protective layer formed on at least one surface of the polarizing layer composed of a polarizing film or the like, the difference in the hue of the lens and the color density are suppressed. In addition, a lens having an excellent appearance can be provided, and a lens having excellent polarization and light wavelength absorption can be provided.
Furthermore, since the protective layer contains the light wavelength absorber, it is possible to prevent the light wavelength absorber from being discarded, and the manufacturing cost can be suppressed.
 上述した目的、およびその他の目的、特徴および利点は、以下に述べる好適な実施の形態、およびそれに付随する以下の図面によってさらに明らかになる。 The above-described object and other objects, features, and advantages will be further clarified by a preferred embodiment described below and the following drawings attached thereto.
第1実施形態における積層シートの概略断面図である。It is a schematic sectional drawing of the lamination sheet in 1st Embodiment. 第2実施形態における積層シートの概略断面図である。It is a schematic sectional drawing of the lamination sheet in 2nd Embodiment. 第I実施形態における、第1実施形態の積層シートからなるレンズの概略断面図である。It is a schematic sectional drawing of the lens which consists of a lamination sheet of 1st Embodiment in 1st Embodiment. 第I実施形態における、第2実施形態の積層シートからなるレンズの概略断面図である。It is a schematic sectional drawing of the lens which consists of a lamination sheet of 2nd Embodiment in 1st Embodiment. 第II実施形態における、第1実施形態の積層シートを備えるレンズの概略断面図である。It is a schematic sectional drawing of a lens provided with the lamination sheet of 1st Embodiment in 2nd Embodiment. 第II実施形態における、第2実施形態の積層シートを備えるレンズの概略断面図である。It is a schematic sectional drawing of a lens provided with the lamination sheet of 2nd Embodiment in 2nd Embodiment. 第II実施形態におけるレンズの他の態様を示す概略断面図である。It is a schematic sectional drawing which shows the other aspect of the lens in Embodiment II.
 本発明の積層シートは、偏光層と、前記偏光層の両面上に積層された保護層と、を備え、
 少なくとも一方の前記保護層が熱可塑性樹脂を含み、少なくとも一方の前記保護層が光波長吸収剤を含む。
The laminated sheet of the present invention comprises a polarizing layer, and a protective layer laminated on both surfaces of the polarizing layer,
At least one of the protective layers contains a thermoplastic resin, and at least one of the protective layers contains a light wavelength absorber.
 以下、本発明の実施の形態について、図面を用いて説明する。なお、すべての図面において、同様な構成要素には同様の符号を付し、適宜説明を省略する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In all the drawings, the same reference numerals are given to the same components, and the description will be omitted as appropriate.
<第1実施形態>
 図1に示すように、第1実施形態の積層シート10は、偏光層12と、偏光層12の両面(12a、12b)上に積層された、保護層(第1保護層14a、第2保護層14b)と、を備える。
 第1保護層14aおよび第2保護層14bは、熱可塑性樹脂を含み、少なくとも一方が光波長吸収剤を含む。
<First Embodiment>
As shown in FIG. 1, the laminated sheet 10 of 1st Embodiment is a protective layer (1st protective layer 14a, 2nd protective layer) laminated | stacked on both surfaces (12a, 12b) of the polarizing layer 12 and the polarizing layer 12. As shown in FIG. Layer 14b).
The first protective layer 14a and the second protective layer 14b include a thermoplastic resin, and at least one includes a light wavelength absorber.
(偏光層)
 偏光層12は、熱可塑性樹脂からなるフィルムから構成することができ、例えば、ポリビニルアルコール系偏光フィルムまたはポリエチレンテレフタレート系偏光フィルム等から構成することができる。偏光層12の層厚は、10~500μm程度である。
(Polarizing layer)
The polarizing layer 12 can be comprised from the film which consists of thermoplastic resins, for example, can be comprised from a polyvinyl-alcohol-type polarizing film or a polyethylene terephthalate-type polarizing film. The thickness of the polarizing layer 12 is about 10 to 500 μm.
 偏光フィルムは、以下の手順で作成することができる。まず、樹脂と所定量の二色性染料またはヨウ素とを含む樹脂組成物を所定の方法によりフィルム状に成形する。または、樹脂からなるフィルムを二色性染料またはヨウ素で染色する。次いで、得られたフィルムを一軸方向に延伸することにより製造することができる。必要に応じて、乾燥、加熱処理等をしてもよい。 The polarizing film can be prepared by the following procedure. First, a resin composition containing a resin and a predetermined amount of dichroic dye or iodine is formed into a film by a predetermined method. Alternatively, a resin film is dyed with a dichroic dye or iodine. Next, the obtained film can be produced by stretching in a uniaxial direction. If necessary, drying, heat treatment, and the like may be performed.
 本実施形態において偏光フィルムに含まれる二色性染料としては、特に限定されるものではなく、偏光部材に通常使用される各種二色性染料を挙げることができる。具体例としては、アゾ系、アントラキノン系、メロシアニン系、スチリル系、アゾメチン系、キノン系、キノフタロン系、ペリレン系、インジゴ系、テトラジン系、スチルベン系、ベンジジン系色素等が挙げられる。また、住友化学技術史2002-II(2002/11/30発行)P23-30液晶表示装置用二色性色素の開発技術文献、国際公開公報2014/030603号明細書、国際公開公報2014/030611号明細書、米国特許2400877号明細書、特表2002-527786号公報に記載されているもの等でもよい。カラーレンズの色調を調整するため、偏光フィルムには二色性染料以外の染料を含有してもよい。
 本実施形態においては、偏光層12がポリビニルアルコール系偏光フィルムから構成されていることが好ましい。
In this embodiment, it does not specifically limit as a dichroic dye contained in a polarizing film, Various dichroic dyes normally used for a polarizing member can be mentioned. Specific examples include azo, anthraquinone, merocyanine, styryl, azomethine, quinone, quinophthalone, perylene, indigo, tetrazine, stilbene, and benzidine dyes. Furthermore, Sumitomo Chemical History of Technology 2002-II (issued on November 11, 2002), P23-30, Technical Document on Development of Dichroic Dye for Liquid Crystal Display, International Publication No. 2014/030603, International Publication No. 2014/030611 It may be the one described in the specification, US Pat. No. 2,400,087, Japanese Patent Publication No. 2002-527786. In order to adjust the color tone of the color lens, the polarizing film may contain a dye other than the dichroic dye.
In this embodiment, it is preferable that the polarizing layer 12 is comprised from the polyvinyl alcohol-type polarizing film.
(保護層)
 第1保護層14a、第2保護層14bは、熱可塑性樹脂を含み、少なくとも一方が光波長吸収剤を含む。本実施形態において、保護層は樹脂シートまたはフィルムから構成することができる。第1保護層14aおよび第2保護層14bの層厚は、同一でも異なっていてもよいが、50~1000μm程度である。
(Protective layer)
The first protective layer 14a and the second protective layer 14b include a thermoplastic resin, and at least one of them includes a light wavelength absorber. In this embodiment, a protective layer can be comprised from a resin sheet or a film. The thicknesses of the first protective layer 14a and the second protective layer 14b may be the same or different, but are about 50 to 1000 μm.
(熱可塑性樹脂)
 第1保護層14aおよび第2保護層14bに含まれる熱可塑性樹脂は、ポリカーボネート樹脂、トリアセチルセルロース樹脂、ポリアミド樹脂、ポリエステル樹脂、およびアクリル樹脂から選択される少なくとも1種である。
(Thermoplastic resin)
The thermoplastic resin contained in the first protective layer 14a and the second protective layer 14b is at least one selected from polycarbonate resin, triacetyl cellulose resin, polyamide resin, polyester resin, and acrylic resin.
(ポリカーボネート樹脂)
 ポリカーボネート樹脂としては、2価フェノールあるいは2価アルコールと、炭酸ジエステルあるいはホスゲンとから得られる従来公知のポリカーボネート樹脂が挙げられ、芳香族ポリカーボネート樹脂が好ましい。
(Polycarbonate resin)
Examples of the polycarbonate resin include conventionally known polycarbonate resins obtained from dihydric phenols or dihydric alcohols and carbonic acid diesters or phosgene, and aromatic polycarbonate resins are preferred.
 芳香族ポリカーボネート樹脂としては、2,2-ビス(4-ヒドロキシフェニル)プロパンや2,2-ビス(4-ヒドロキシ-3,5-ジブロムフェニル)プロパンなどのビスヒドロキシ(ハロゲノ)フェニルアルカンで代表されるビスフェノール化合物、該アルカン部分にフルオレン基などが置換されたものなどのモノマーから周知の方法で製造された重合体が用いられる。 Representative aromatic polycarbonate resins include bishydroxy (halogeno) phenylalkanes such as 2,2-bis (4-hydroxyphenyl) propane and 2,2-bis (4-hydroxy-3,5-dibromophenyl) propane. A polymer produced by a known method from a monomer such as a bisphenol compound or a fluorene group substituted on the alkane moiety is used.
 芳香族ポリカーボネート樹脂の分子量は、通常の範囲で良く、賦型性や機械的強度の観点から、好ましくは粘度平均分子量で17,000~40,000であり、押し出しにて製造するとの観点からは、より好ましくは20,000~30,000である。 The molecular weight of the aromatic polycarbonate resin may be in a normal range, and from the viewpoint of formability and mechanical strength, preferably the viscosity average molecular weight is 17,000 to 40,000, and from the viewpoint of manufacturing by extrusion. More preferably, it is 20,000 to 30,000.
(トリアセチルセルロース樹脂)
 トリアセチルセルロース樹脂は、セルロース樹脂をアセチル化することで得られる樹脂である。
 セルロース樹脂は基本単位であるD-グルコースが、β-1,4結合で直鎖状につながった多糖である。セルロースを構成するグルコースユニットには2、3、6位の3つの水酸基が存在しており、これらの水酸基はエステル化が可能である。セルロースのエステル化は既知の方法で行うことができる。例えば、セルロースを強苛性ソーダ溶液にて処理した後、酸無水物によってアシル化する。得られたセルロースアシレートの置換度はほぼ3となるが、これを加水分解することにより、目的の置換度を有するセルロースアシレートを製造することができる。
(Triacetyl cellulose resin)
A triacetyl cellulose resin is a resin obtained by acetylating a cellulose resin.
Cellulose resin is a polysaccharide in which D-glucose, which is a basic unit, is connected in a straight chain with β-1,4 bonds. The glucose unit constituting cellulose has three hydroxyl groups at 2, 3, and 6 positions, and these hydroxyl groups can be esterified. The esterification of cellulose can be performed by a known method. For example, cellulose is treated with a strong caustic soda solution and then acylated with an acid anhydride. The degree of substitution of the obtained cellulose acylate is about 3. By hydrolyzing this, a cellulose acylate having the desired degree of substitution can be produced.
(ポリアミド樹脂)
 ポリアミド樹脂としては、ポリアミド-6、ポリアミド-6,6およびポリアミド-6,10等を挙げることができる。
(Polyamide resin)
Examples of the polyamide resin include polyamide-6, polyamide-6,6 and polyamide-6,10.
(ポリエステル樹脂)
 ポリエステル樹脂としては、ポリエチレンテレフタレート、ポリプロピレンテレフタレート、ポリトリメチレンテレフタレート、ポリブチレンテレフタレート、ポリヘキサメチレンテレフタレート、ポリシクロヘキサンジメチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンナフタレート、ポリ(1,4-シクロヘキサンジメタノール-1,4-シクロヘキサンジカルボキシレート)、ポリシクロヘキサンジメタノールアジペート、ポリ(シクロヘキサン-ジメタノールテレフタレート)等を挙げることができる。
(Polyester resin)
Polyester resins include polyethylene terephthalate, polypropylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, polyhexamethylene terephthalate, polycyclohexanedimethylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, poly (1,4-cyclohexanedimethanol) 1,4-cyclohexanedicarboxylate), polycyclohexanedimethanol adipate, poly (cyclohexane-dimethanol terephthalate) and the like.
(アクリル樹脂)
 アクリル樹脂としては、アクリル酸、アクリル酸メチル、アクリル酸エチル、アクリル酸ブチル、アクリル酸ソーダ、アクリル酸アンモニウム、アクリル酸2-ヒドロキシエチル、メタクリル酸、メタクリル酸メチル、メタクリル酸エチル、メタクリル酸ブチル、メタクリル酸ソーダ、メタクリル酸アンモニウム、メタクリル酸2-ヒドロキシエチル、メタクリル酸グリシジル、アクリルアミド、メタクリルアミド等の不飽和単量体に由来する構造単位を有するものなどが挙げられる。また、上記例示した不飽和単量体と、スチレン、酢酸ビニル、塩化ビニル、塩化ビニリデン、ジビニルベンゼン等の他の不飽和単量体とを共重合させたものであってもよい。
(acrylic resin)
Acrylic resins include acrylic acid, methyl acrylate, ethyl acrylate, butyl acrylate, sodium acrylate, ammonium acrylate, 2-hydroxyethyl acrylate, methacrylic acid, methyl methacrylate, ethyl methacrylate, butyl methacrylate, Examples thereof include those having structural units derived from unsaturated monomers such as sodium methacrylate, ammonium methacrylate, 2-hydroxyethyl methacrylate, glycidyl methacrylate, acrylamide and methacrylamide. Moreover, what copolymerized the unsaturated monomer illustrated above and other unsaturated monomers, such as styrene, vinyl acetate, vinyl chloride, vinylidene chloride, divinylbenzene, may be used.
 本実施形態においては、本発明の効果の観点から、熱可塑性樹脂が芳香族ポリカーボネート樹脂であることが好ましい。 In the present embodiment, from the viewpoint of the effect of the present invention, the thermoplastic resin is preferably an aromatic polycarbonate resin.
(光波長吸収剤)
 光波長吸収剤とは、特定の波長を吸収するものであり、紫外線吸収剤、および可視光領域の特定の波長を吸収する色素から選択される少なくとも1種を挙げることができる。
(Light wavelength absorber)
The light wavelength absorber absorbs a specific wavelength, and includes at least one selected from an ultraviolet absorber and a dye that absorbs a specific wavelength in the visible light region.
(紫外線吸収剤)
 本実施形態における紫外線吸収剤としては、ベンゾフェノン系化合物、トリアジン系化合物、ベンゾトリアゾール系化合物等を挙げることができる。
(UV absorber)
Examples of the ultraviolet absorber in the present embodiment include benzophenone compounds, triazine compounds, benzotriazole compounds, and the like.
 具体的には、2,2'-ジヒドロキシ-4-メトキシベンゾフェノン、2-ヒドロキシ-4-アクリロイルオキシベンゾフェノン、2-ヒドロキシ-4-アクリロイルオキシ-5-tert-ブチルベンゾフェノン、2-ヒドロキシ-4-アクリロイルオキシ-2',4'-ジクロロベンゾフェノン等のベンゾフェノン系紫外線吸収剤、
 2-[4-[(2-ヒドロキシ-3-ドデシルオキシプロピル)オキシ]-2-ヒドロキシフェニル]4,6-ビス(2,4-ジメチルフェニル)-1,3,5-トリアジン、2-[4-[(2-ヒドロキシ-3-トリデシルオキシプロピル)オキシ]-2-ヒドロキシフェニル]-4,6-ビス(2,4-ジメチルフェニル)-1,3,5-トリアジン、2-[4-[(2-ヒドロキシ-3-(2'-エチル)ヘキシル)オキシ]-2-ヒドロキシフェニル]-4,6-ビス(2,4-ジメチルフェニル)-1,3,5-トリアジン、2,4-ビス(2-ヒドロキシ-4-ブチルオキシフェニル)-6-(2,4-ビス-ブチルオキシフェニル)-1,3,5-トリアジン、2-(2-ヒドロキシ-4-[1-オクチルオキシカルボニルエトキシ]フェニル)-4,6-ビス(4-フェニルフェニル)-1,3,5-トリアジン等のトリアジン系紫外線吸収剤、
 2-(2H-ベンゾトリアゾール-2-イル)-4-メチルフェノール、2-(2H-ベンゾトリアゾール-2-イル)-4-tert-オクチルフェノール、2-(2H-ベンゾトリアゾール-2-イル)-4,6-ビス(1-メチル-1-フェニルエチル)フェノール、2-(2H-ベンゾトリアゾール-2-イル)-4,6-ジ-tert-ペンチルフェノール、2-(5-クロロ-2H-ベンゾトリアゾール-2-イル)-4-メチル-6-tert-ブチルフェノール、2-(5-クロロ-2H-ベンゾトリアゾール-2-イル)-2,4-tert-ブチルフェノール、2,2'-メチレンビス[6-(2H-ベンゾトリアゾール-2-イル)-4-(1,1,3,3-テトラメチルブチル)フェノール]等のベンゾトリアゾール系紫外線吸収剤などが挙げられるが、好ましくは2-(2H-ベンゾトリアゾール-2-イル)-4-tert-オクチルフェノールや2-(5-クロロ-2H-ベンゾトリアゾール-2-イル)-4-メチル-6-tert-ブチルフェノールのベンゾトリアゾール系紫外線吸収剤が挙げられる。これらの紫外線吸収剤は単独でも2種以上を併用することもできる。
Specifically, 2,2′-dihydroxy-4-methoxybenzophenone, 2-hydroxy-4-acryloyloxybenzophenone, 2-hydroxy-4-acryloyloxy-5-tert-butylbenzophenone, 2-hydroxy-4-acryloyl Benzophenone ultraviolet absorbers such as oxy-2 ′, 4′-dichlorobenzophenone,
2- [4-[(2-hydroxy-3-dodecyloxypropyl) oxy] -2-hydroxyphenyl] 4,6-bis (2,4-dimethylphenyl) -1,3,5-triazine, 2- [ 4-[(2-hydroxy-3-tridecyloxypropyl) oxy] -2-hydroxyphenyl] -4,6-bis (2,4-dimethylphenyl) -1,3,5-triazine, 2- [4 -[(2-hydroxy-3- (2'-ethyl) hexyl) oxy] -2-hydroxyphenyl] -4,6-bis (2,4-dimethylphenyl) -1,3,5-triazine, 2, 4-bis (2-hydroxy-4-butyloxyphenyl) -6- (2,4-bis-butyloxyphenyl) -1,3,5-triazine, 2- (2-hydroxy-4- [1-octyl) Oxycarbonyl et Xyl] phenyl) -4,6-bis (4-phenylphenyl) -1,3,5-triazine and other triazine ultraviolet absorbers,
2- (2H-benzotriazol-2-yl) -4-methylphenol, 2- (2H-benzotriazol-2-yl) -4-tert-octylphenol, 2- (2H-benzotriazol-2-yl)- 4,6-bis (1-methyl-1-phenylethyl) phenol, 2- (2H-benzotriazol-2-yl) -4,6-di-tert-pentylphenol, 2- (5-chloro-2H- Benzotriazol-2-yl) -4-methyl-6-tert-butylphenol, 2- (5-chloro-2H-benzotriazol-2-yl) -2,4-tert-butylphenol, 2,2′-methylenebis [ Benzotriazoles such as 6- (2H-benzotriazol-2-yl) -4- (1,1,3,3-tetramethylbutyl) phenol] UV absorbers and the like, preferably 2- (2H-benzotriazol-2-yl) -4-tert-octylphenol and 2- (5-chloro-2H-benzotriazol-2-yl) -4- Examples thereof include benzotriazole ultraviolet absorbers of methyl-6-tert-butylphenol. These ultraviolet absorbers can be used alone or in combination of two or more.
 本実施形態において、紫外線吸収剤は、保護層(第1保護層14aまたは第2保護層14b)に含まれる芳香族ポリカーボネート樹脂100重量部に対して、0.01~20重量部、好ましくは0.1~10重量部含むことができる。 In the present embodiment, the ultraviolet absorber is 0.01 to 20 parts by weight, preferably 0 with respect to 100 parts by weight of the aromatic polycarbonate resin contained in the protective layer (the first protective layer 14a or the second protective layer 14b). 1 to 10 parts by weight.
(可視光領域の特定の波長を吸収する色素)
 本実施形態において、可視光領域の特定の波長を吸収する色素としては、テトラアザポルフィリン化合物、スクアリリウム化合物、フタロシアニン化合物、ポルフィリン化合物、メロシアニン化合物、メチン化合物等を挙げることができる。
(Dye that absorbs a specific wavelength in the visible light region)
In the present embodiment, examples of the dye that absorbs a specific wavelength in the visible light region include tetraazaporphyrin compounds, squarylium compounds, phthalocyanine compounds, porphyrin compounds, merocyanine compounds, and methine compounds.
 テトラアザポルフィリン化合物としては、下記一般式(1)で表される化合物を用いることが好ましい。 As the tetraazaporphyrin compound, a compound represented by the following general formula (1) is preferably used.
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
 一般式(1)中、A~Aは各々独立に、水素原子、ハロゲン原子、ニトロ基、シアノ基、ヒドロキシ基、アミノ基、カルボキシル基、スルホン酸基、炭素数1~20の直鎖、分岐又は環状のアルキル基、炭素数1~20のアルコキシ基、炭素数6~20のアリールオキシ基、炭素数1~20のモノアルキルアミノ基、炭素数2~20のジアルキルアミノ基、炭素数7~20のジアルキルアミノ基、炭素数7~20のアラルキル基、炭素数6~20のアリール基、ヘテロアリール基、炭素数6~20のアルキルチオ基、炭素数6~20のアリールチオ基を表し、連結基を介して芳香族環を除く環を形成しても良く、Mは2個の水素原子、置換されていてもよい金属原子、又はオキシ金属原子を表す。金属原子としては、銅原子、ニッケル原子、コバルト原子が挙げられる。商品名として例えば、山田化成工業社製のFDG-004、FDG-005、FDG-006、FDG-007、山本化成社製のPD-311S等が挙げられる。 In general formula (1), A 1 to A 8 are each independently a hydrogen atom, a halogen atom, a nitro group, a cyano group, a hydroxy group, an amino group, a carboxyl group, a sulfonic acid group, or a straight chain having 1 to 20 carbon atoms. Branched or cyclic alkyl group, alkoxy group having 1 to 20 carbon atoms, aryloxy group having 6 to 20 carbon atoms, monoalkylamino group having 1 to 20 carbon atoms, dialkylamino group having 2 to 20 carbon atoms, carbon number A 7-20 dialkylamino group, a C7-20 aralkyl group, a C6-C20 aryl group, a heteroaryl group, a C6-C20 alkylthio group, a C6-C20 arylthio group, A ring excluding an aromatic ring may be formed through a linking group, and M represents two hydrogen atoms, an optionally substituted metal atom, or an oxymetal atom. Examples of the metal atom include a copper atom, a nickel atom, and a cobalt atom. Examples of product names include FDG-004, FDG-005, FDG-006, FDG-007 manufactured by Yamada Kasei Kogyo, and PD-311S manufactured by Yamamoto Kasei.
 一般式(1)で表されるテトラアザポルフィリン化合物は、一般式(1)中、Mは2価の銅であることがより好ましい。具体例としては以下の式(1a)で表されるテトラ-t-ブチル-テトラアザポルフィリン・銅錯体が挙げられ、これは、PD-311S(山本化成社製)の品番名に相当する。 In the tetraazaporphyrin compound represented by the general formula (1), M is more preferably divalent copper in the general formula (1). Specific examples include tetra-t-butyl-tetraazaporphyrin / copper complex represented by the following formula (1a), which corresponds to the product number of PD-311S (manufactured by Yamamoto Kasei Co., Ltd.).
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
 式(1a)中、Cuは2価の銅を、t-Cはターシャリ-ブチル基を表し、その4個の置換基の置換位置は、一般式(1)におけるAまたはAのいずれか、AまたはAのいずれか、AまたはAのいずれか、AまたはAのいずれかである。 In the formula (1a), Cu represents divalent copper, and tC 4 H 9 represents a tertiary-butyl group, and the substitution positions of the four substituents are A 1 or A 2 in the general formula (1). either, either a 3 or a 4, one of a 5 or a 6, is either a 7 or a 8.
 本実施形態において、可視光領域の特定の波長を吸収する色素は、熱可塑性樹脂に対して、保護層(第1保護層14aおよび第2保護層14b)に含まれる芳香族ポリカーボネート樹脂に対して、5~1000ppm、好ましくは10~500ppm含むことができる。 In this embodiment, the pigment | dye which absorbs the specific wavelength of visible region is with respect to the aromatic polycarbonate resin contained in a protective layer (the 1st protective layer 14a and the 2nd protective layer 14b) with respect to a thermoplastic resin. 5 to 1000 ppm, preferably 10 to 500 ppm.
 第1保護層14aおよび第2保護層14bのいずれか一方にまたは両方に、光波長吸収剤を含有してもよい。第2保護層14bが対物面側(図5における凸状の湾曲面側)となる場合、偏光層12等の劣化を抑制する観点から第2保護層14bが紫外線吸収剤を含むことが好ましく、第1保護層14aが可視光領域の特定の波長を吸収する色素を含み、第2保護層14bが紫外線吸収剤を含むことがより好ましい。 A light wavelength absorber may be contained in one or both of the first protective layer 14a and the second protective layer 14b. When the second protective layer 14b is on the objective surface side (the convex curved surface side in FIG. 5), the second protective layer 14b preferably contains an ultraviolet absorber from the viewpoint of suppressing deterioration of the polarizing layer 12 and the like. More preferably, the first protective layer 14a contains a dye that absorbs a specific wavelength in the visible light region, and the second protective layer 14b contains an ultraviolet absorber.
 本実施形態においては、第1保護層14aおよび第2保護層14bに、光波長吸収剤を含有させることにより、偏光層12に光波長吸収剤を含有させる場合と比較して、光波長吸収剤が均一に分散し、所望の効果を発現する積層シートを効率よく得ることができる。 In the present embodiment, the light wavelength absorber is contained in the first protective layer 14a and the second protective layer 14b by containing the light wavelength absorber, as compared with the case where the polarizing layer 12 contains the light wavelength absorber. Is uniformly dispersed, and a laminated sheet that expresses a desired effect can be obtained efficiently.
 本実施形態の積層シート10は、偏光層12、第1保護層14aおよび第2保護層14bの少なくとも1つの層に、調光性を示す化合物を含むことができる。
 調光性を示す化合物としてはフォトクロミック化合物を挙げることができる。フォトクロミック化合物としては、特に制限はなく、フォトクロミックレンズに使用しうる従来公知の化合物の中から、任意のものを適宜選択して用いることができる。例えば、スピロピラン系化合物、スピロオキサジン系化合物、フルギド系化合物、ナフトピラン系化合物、ビスイミダゾール化合物、から所望の着色に応じて、1種または2種以上を用いることができる。
The laminated sheet 10 of this embodiment can contain a compound exhibiting dimming properties in at least one of the polarizing layer 12, the first protective layer 14a, and the second protective layer 14b.
A photochromic compound can be mentioned as a compound which shows light control property. There is no restriction | limiting in particular as a photochromic compound, From a conventionally well-known compound which can be used for a photochromic lens, arbitrary things can be selected suitably and can be used. For example, one type or two or more types can be used from spiropyran compounds, spirooxazine compounds, fulgide compounds, naphthopyran compounds, and bisimidazole compounds depending on the desired coloration.
 本実施形態におけるフォトクロミック化合物は、WO2009/146509公報、WO2010/20770公報、WO2012/149599公報、WO2012/162725公報に記載の方法により得ることができる。
 また、保護層自身の劣化防止および保護層に添加した光波長吸収剤の劣化防止の観点から、保護層に、光安定剤や酸化防止剤、熱安定剤、光劣化防止剤、熱劣化防止剤等を適宜添加してもよい。
The photochromic compound in this embodiment can be obtained by the method described in WO2009 / 146509, WO2010 / 20770, WO2012 / 149599, and WO2012 / 162725.
In addition, from the viewpoint of preventing deterioration of the protective layer itself and preventing deterioration of the light wavelength absorber added to the protective layer, the protective layer includes a light stabilizer, an antioxidant, a heat stabilizer, a light deterioration inhibitor, and a heat deterioration inhibitor. Etc. may be added as appropriate.
[積層シート10の製造方法]
 本実施形態の積層シート10は、偏光層12の両面12a、12bに、各々第1保護層14a、第2保護層14bを積層することにより製造することができる。
 具体的には、偏光性フィルムの両面に、保護層となるシートまたはフィルムを当接させ、次いで接着することにより製造することができる。加圧接着における加圧条件等は、シートまたはフィルムの種類や厚みによって適宜選択される。
[Method for Manufacturing Laminated Sheet 10]
The laminated sheet 10 of this embodiment can be manufactured by laminating the first protective layer 14a and the second protective layer 14b on both surfaces 12a and 12b of the polarizing layer 12, respectively.
Specifically, it can be produced by bringing a sheet or film to be a protective layer into contact with both sides of the polarizing film and then adhering them. The pressurizing condition in the pressure bonding is appropriately selected depending on the type and thickness of the sheet or film.
 偏光性フィルムの少なくとも一方の面または保護層の少なくとも一方の面は、表面処理や易接着処理等が施されていてもよい。表面処理としては、ガス又は薬液処理、コロナ放電処理、プラズマ処理、紫外線照射処理、電子線照射処理、粗面化処理、火炎処理などを挙げることができ、易接着処理としては、プライマー剤塗布処理、アンカー剤塗布処理などを挙げることができる。 At least one surface of the polarizing film or at least one surface of the protective layer may be subjected to surface treatment or easy adhesion treatment. Examples of the surface treatment include gas or chemical solution treatment, corona discharge treatment, plasma treatment, ultraviolet irradiation treatment, electron beam irradiation treatment, surface roughening treatment, flame treatment, and the like. And anchor agent coating treatment.
<第2実施形態>
 図2に示すように、第2実施形態の積層シート20は、
 偏光層22と、偏光層22の両面(22a、22b)上に各々積層された、接着層(第1接着層23a、第2接着層23b)と、接着層(第1接着層23a、第2接着層23b)上に各々積層された、保護層(第1保護層24a、第2保護層24b)と、を備える。
Second Embodiment
As shown in FIG. 2, the laminated sheet 20 of the second embodiment is
The polarizing layer 22, the adhesive layer (first adhesive layer 23 a, second adhesive layer 23 b) and the adhesive layer (first adhesive layer 23 a, second layer) laminated on both surfaces (22 a, 22 b) of the polarizing layer 22, respectively. And protective layers (first protective layer 24a and second protective layer 24b), which are respectively stacked on the adhesive layer 23b).
 なお、偏光層22、第1保護層24a、および第2保護層24bは、第1実施形態の偏光層12、第1保護層14a、および第2保護層14bと同様である。 The polarizing layer 22, the first protective layer 24a, and the second protective layer 24b are the same as the polarizing layer 12, the first protective layer 14a, and the second protective layer 14b of the first embodiment.
[接着層]
 本実施形態においては、第1保護層24aと偏光層22との間に第1接着層23aを備え、さらに第2保護層24bと偏光層22との間に第2接着層23bを備える。これにより、保護層と偏光層とをより強固に接着することができる。
 第1接着層23aおよび第1接着層23aの層厚は同一でも異なっていてもよく、0.1~50μm程度である。
[Adhesive layer]
In the present embodiment, the first adhesive layer 23 a is provided between the first protective layer 24 a and the polarizing layer 22, and the second adhesive layer 23 b is further provided between the second protective layer 24 b and the polarizing layer 22. Thereby, a protective layer and a polarizing layer can be adhere | attached more firmly.
The thicknesses of the first adhesive layer 23a and the first adhesive layer 23a may be the same or different and are about 0.1 to 50 μm.
 接着層(第1接着層23a、第2接着層23b)に含まれる材料としては、アクリル樹脂系材料、ウレタン樹脂系材料、ポリエステル樹脂系材料、メラミン樹脂系材料、エポキシ樹脂系材料、シリコーン系材料等が挙げられる。特に芳香族ポリカーボネートとの接着性、及び、偏光層22との接着性から、ウレタン樹脂系材料であるポリウレタンプレポリマーと硬化剤とからなる2液型の熱硬化性ウレタン樹脂が好ましい。 Materials included in the adhesive layers (the first adhesive layer 23a and the second adhesive layer 23b) include acrylic resin materials, urethane resin materials, polyester resin materials, melamine resin materials, epoxy resin materials, and silicone materials. Etc. In particular, from the viewpoint of adhesiveness with an aromatic polycarbonate and adhesiveness with the polarizing layer 22, a two-component thermosetting urethane resin composed of a polyurethane prepolymer which is a urethane resin material and a curing agent is preferable.
 第1保護層24aおよび第2保護層24bのいずれか一方にまたは両方に、光波長吸収剤を含有してもよい。第2保護層24bが対物面側となる場合、偏光層22等の劣化を抑制する観点から第2保護層24bが紫外線吸収剤を含むことが好ましく、第1保護層24aが可視光領域の特定の波長を吸収する色素を含み、第2保護層24bが紫外線吸収剤を含むことがより好ましい。 A light wavelength absorber may be contained in one or both of the first protective layer 24a and the second protective layer 24b. When the second protective layer 24b is on the object plane side, it is preferable that the second protective layer 24b contains an ultraviolet absorber from the viewpoint of suppressing deterioration of the polarizing layer 22 and the like, and the first protective layer 24a specifies the visible light region. More preferably, the second protective layer 24b contains a UV absorber.
 本実施形態の積層シート20は、偏光層12、第1接着層23a、第2接着層23b、第1保護層24a、および第2保護層24bの少なくとも1つの層に、調光性を示す化合物を含むことができる。調光性を示す化合物としては、第1実施形態において例示したフォトクロミック化合物を挙げることができる。また、保護層自身の劣化防止および保護層に添加した光波長吸収剤の劣化防止の観点から、保護層に、光安定剤や酸化防止剤、熱安定剤、光劣化防止剤、熱劣化防止剤等を適宜添加してもよい。
 なお、本実施形態において、第1接着層23aまたは第2接着層23bのいずれか一方のみが形成されていてもよい。
The laminated sheet 20 of the present embodiment is a compound that exhibits dimming properties in at least one of the polarizing layer 12, the first adhesive layer 23a, the second adhesive layer 23b, the first protective layer 24a, and the second protective layer 24b. Can be included. As a compound which shows light control property, the photochromic compound illustrated in 1st Embodiment can be mentioned. In addition, from the viewpoint of preventing deterioration of the protective layer itself and preventing deterioration of the light wavelength absorber added to the protective layer, the protective layer includes a light stabilizer, an antioxidant, a heat stabilizer, a light deterioration inhibitor, and a heat deterioration inhibitor. Etc. may be added as appropriate.
In the present embodiment, only one of the first adhesive layer 23a and the second adhesive layer 23b may be formed.
[積層シート20の製造方法]
 本実施形態の積層シート20は、偏光層22の両面22a、22bに、各々第1接着層23a、第2接着層23bを介して、第1保護層24a、第2保護層24bを積層することにより製造することができる。または、第1保護層24a、第2保護層24bの表面に各々第1接着層23a、第2接着層23bを形成し、この接着層付き保護層を、偏光層22の両面22a、22bに積層することにより製造することもできる。
[Method for Producing Laminate Sheet 20]
In the laminated sheet 20 of the present embodiment, the first protective layer 24a and the second protective layer 24b are laminated on both surfaces 22a and 22b of the polarizing layer 22 via the first adhesive layer 23a and the second adhesive layer 23b, respectively. Can be manufactured. Alternatively, the first adhesive layer 23a and the second adhesive layer 23b are respectively formed on the surfaces of the first protective layer 24a and the second protective layer 24b, and this protective layer with the adhesive layer is laminated on both surfaces 22a and 22b of the polarizing layer 22. It can also be manufactured.
 具体的には、偏光性フィルムの両面に各々接着層を形成し、保護層となるシートまたはフィルムを加圧接着することにより製造することができる。または、保護層となるシートまたはフィルムの一方の面に接着層を形成し、偏光性フィルムの両面に、各々の接着層を当接させ、次いで加圧接着することにより製造することができる。第1接着層23a、第2接着層23bは、上記樹脂材料を含む接着剤を塗布することにより形成することができる。加圧接着における加圧条件等は、シートまたはフィルムの種類や厚みによって適宜選択される。
 なお、偏光性フィルムの少なくとも一方の面または保護層の少なくとも一方の面は、表面処理や易接着処理等が施されていてもよい。表面処理としては、ガス又は薬液処理、コロナ放電処理、プラズマ処理、紫外線照射処理、電子線照射処理、粗面化処理、火炎処理などを挙げることができ、易接着処理としては、プライマー剤塗布処理、アンカー剤塗布処理などを挙げることができる。
Specifically, it can be produced by forming adhesive layers on both surfaces of the polarizing film and then pressure-bonding a sheet or film serving as a protective layer. Alternatively, it can be produced by forming an adhesive layer on one surface of a sheet or film to be a protective layer, bringing each adhesive layer into contact with both surfaces of the polarizing film, and then pressure-bonding. The first adhesive layer 23a and the second adhesive layer 23b can be formed by applying an adhesive containing the resin material. The pressurizing condition in the pressure bonding is appropriately selected depending on the type and thickness of the sheet or film.
Note that at least one surface of the polarizing film or at least one surface of the protective layer may be subjected to surface treatment or easy adhesion treatment. Examples of the surface treatment include gas or chemical solution treatment, corona discharge treatment, plasma treatment, ultraviolet irradiation treatment, electron beam irradiation treatment, surface roughening treatment, flame treatment, and the like. And anchor agent coating treatment.
[レンズ]
 本発明のレンズとしては、
湾曲された第1実施形態または第2実施形態の積層シートからなるレンズ、または
湾曲された第1実施形態または第2実施形態の積層シートと、該積層シートの凹状の湾曲面および凸状の湾曲面の少なくとも一方の面に積層された熱可塑性樹脂層とからなるレンズ、
を挙げることができる。
[lens]
As the lens of the present invention,
Curved lens comprising the laminated sheet of the first embodiment or the second embodiment, or the laminated sheet of the first embodiment or the second embodiment, the concave curved surface and the convex curved of the laminated sheet A lens comprising a thermoplastic resin layer laminated on at least one surface of the surface,
Can be mentioned.
 以下、本発明の実施の形態について、図面を用いて説明する。なお、すべての図面において、同様な構成要素には同様の符号を付し、適宜説明を省略する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In all the drawings, the same reference numerals are given to the same components, and the description will be omitted as appropriate.
<第I実施形態>
 本実施形態のレンズ10aは、図3に示すように、湾曲した第1実施形態の積層シートからなる。また、本実施形態のレンズ20aは、図4に示すように、湾曲した第2実施形態の積層シートからなる。
 以下、本実施形態のレンズ10aにより説明をする。
<First Embodiment>
As shown in FIG. 3, the lens 10 a according to the present embodiment includes a curved laminated sheet according to the first embodiment. Further, as shown in FIG. 4, the lens 20a of the present embodiment is composed of a curved laminated sheet of the second embodiment.
Hereinafter, the lens 10a of this embodiment will be described.
 レンズ10aは、第1実施形態の積層シート10を曲げ加工し、湾曲させることにより製造することができる。
 具体的には、第2保護層14bの露出面が凸状の湾曲面となるように、積層シート10を加熱加圧下で曲げ加工を行う。加熱条件および加圧条件は、偏光層を構成する樹脂の種類や層厚により適宜選択することができる。また、第1保護層14aの露出面が凸状の湾曲面となるように、積層シート10を加熱加圧下で曲げ加工を行うこともできる。加熱条件および加圧条件は、偏光層を構成する樹脂の種類や層厚により適宜選択することもできる。
 第2保護層14bの凸状の湾曲面がレンズの対物面となり、第1保護層14aの凹状の湾曲面が対眼面となる場合、第1保護層14aに光波長吸収剤を含むことが好ましく、第2保護層14bに紫外線吸収剤を含み、第1保護層14aにテトラアザポルフィリン化合物等の可視光領域の特定の波長を吸収する色素を含むことがさらに好ましい。これにより、第2保護層14bに含まれる化合物の紫外線等による分解をより好適に抑制することができる。
The lens 10a can be manufactured by bending and bending the laminated sheet 10 of the first embodiment.
Specifically, the laminated sheet 10 is bent under heat and pressure so that the exposed surface of the second protective layer 14b becomes a convex curved surface. The heating condition and the pressurizing condition can be appropriately selected depending on the kind of resin constituting the polarizing layer and the layer thickness. Further, the laminated sheet 10 can be bent under heat and pressure so that the exposed surface of the first protective layer 14a becomes a convex curved surface. The heating condition and the pressurizing condition can be appropriately selected depending on the type and thickness of the resin constituting the polarizing layer.
When the convex curved surface of the second protective layer 14b serves as the objective surface of the lens and the concave curved surface of the first protective layer 14a serves as the eye-facing surface, the first protective layer 14a may contain a light wavelength absorber. Preferably, the second protective layer 14b contains an ultraviolet absorber, and the first protective layer 14a more preferably contains a dye that absorbs a specific wavelength in the visible light region, such as a tetraazaporphyrin compound. Thereby, decomposition | disassembly by the ultraviolet-ray etc. of the compound contained in the 2nd protective layer 14b can be suppressed more suitably.
 本実施形態においては、レンズ10aの第1保護層14aおよび第2保護層14bの少なくとも一方の面に、必要に応じて後述するコーティング層、防曇層、防汚染層、撥水層等を設けてもよい。 In the present embodiment, a coating layer, an antifogging layer, a stainproof layer, a water repellent layer, etc., which will be described later, are provided as necessary on at least one surface of the first protective layer 14a and the second protective layer 14b of the lens 10a. May be.
 なお、第2実施形態の積層シート20からなるレンズ20aは、積層シート20を用いた以外は、本実施形態のレンズ10aと同様である。 The lens 20a made of the laminated sheet 20 of the second embodiment is the same as the lens 10a of the present embodiment except that the laminated sheet 20 is used.
<第II実施形態(積層シートと熱可塑性樹脂層とからなるレンズ)>
 本実施形態のレンズ30は、図5に示すように、湾曲した第1実施形態の積層シート10'と、積層シート10'の凹状の湾曲面(第1保護層14aの凹状の湾曲面)上に積層された熱可塑性樹脂層32と、を備える。また、本実施形態のレンズ40は、図6に示すように、湾曲した第2実施形態の積層シート20'と、積層シート20'の凹状の湾曲面(第1保護層24aの凹状の湾曲面)上に積層された熱可塑性樹脂層32と、を備える。
 以下、本実施形態のレンズ30により説明をする。
<Second embodiment (lens made of laminated sheet and thermoplastic resin layer)>
As shown in FIG. 5, the lens 30 of the present embodiment is curved on the laminated sheet 10 ′ of the first embodiment and the concave curved surface of the laminated sheet 10 ′ (the concave curved surface of the first protective layer 14a). And a thermoplastic resin layer 32 laminated thereon. Further, as shown in FIG. 6, the lens 40 of the present embodiment includes a curved laminated sheet 20 ′ of the second embodiment, and a concave curved surface of the laminated sheet 20 ′ (a concave curved surface of the first protective layer 24a). And a thermoplastic resin layer 32 laminated thereon.
Hereinafter, the lens 30 of this embodiment will be described.
 熱可塑性樹脂層32は、保護層に含まれる熱可塑性樹脂と同様の樹脂を含むことができる。また、熱可塑性樹脂層32は、従来公知の添加剤を適宜含むこともでき、紫外線吸収剤を含むことができる。なお、熱可塑性樹脂層32の色調や濃淡に影響を及ぼさない範囲において、可視光領域の特定の波長を吸収する色素を含むこともできる。
 レンズ基材である熱可塑性樹脂層32の層厚は0.5~150mm程度である。
The thermoplastic resin layer 32 can contain the same resin as the thermoplastic resin contained in the protective layer. Moreover, the thermoplastic resin layer 32 can also contain a conventionally well-known additive suitably, and can contain a ultraviolet absorber. In addition, the pigment | dye which absorbs the specific wavelength of visible region can also be included in the range which does not affect the color tone and lightness and darkness of the thermoplastic resin layer 32.
The layer thickness of the thermoplastic resin layer 32, which is a lens substrate, is about 0.5 to 150 mm.
 本実施形態においては、図7に示すように、湾曲した第1実施形態の積層シート10'と、積層シート10'の凹状の湾曲面(第1保護層14aの凹状の湾曲面)上に積層された熱可塑性樹脂層32と、さらに積層シート10'の凸状の湾曲面(第2保護層14b側の面)上に積層された熱可塑性樹脂層34と、を含むレンズ50であってもよい。なお、熱可塑性樹脂層32および熱可塑性樹脂層34に含まれる樹脂は、同一でも異なっていてもよく、層厚も同一でも異なっていてもよい。 In the present embodiment, as shown in FIG. 7, the laminated sheet 10 ′ according to the first embodiment is laminated on the concave curved surface of the laminated sheet 10 ′ (the concave curved surface of the first protective layer 14a). Even the lens 50 including the thermoplastic resin layer 32 thus formed and the thermoplastic resin layer 34 laminated on the convex curved surface (surface on the second protective layer 14b side) of the laminated sheet 10 ′. Good. The resins contained in the thermoplastic resin layer 32 and the thermoplastic resin layer 34 may be the same or different, and the layer thicknesses may be the same or different.
 本実施形態においては、図6に示すレンズ40が好ましい。具体的には、対物面側の第2保護層24bが紫外線吸収剤を含み、対眼面側の第1保護層24aが可視光領域の特定の波長を吸収する色素を含み、積層シート20'の凹状の湾曲面(第1保護層24aの凹状の湾曲面)上に熱可塑性樹脂層32が積層されていることがより好ましい。これにより、第2保護層24bに含まれる色素の紫外線等による分解をより好適に抑制することができる。 In the present embodiment, the lens 40 shown in FIG. 6 is preferable. Specifically, the second protective layer 24b on the object plane side contains an ultraviolet absorber, the first protective layer 24a on the eye side contains a dye that absorbs a specific wavelength in the visible light region, and the laminated sheet 20 ′. More preferably, the thermoplastic resin layer 32 is laminated on the concave curved surface (the concave curved surface of the first protective layer 24a). Thereby, decomposition | disassembly by the ultraviolet-ray etc. of the pigment | dye contained in the 2nd protective layer 24b can be suppressed more suitably.
 なお、第2実施形態の積層シート20を用いたレンズ40は、積層シート20を用いた以外は、第1実施形態の積層シート10を用いたレンズ30と同様である。また、レンズ50と同様に、湾曲された積層シート20'の両面に熱可塑性樹脂層を備えることもできる。 The lens 40 using the laminated sheet 20 of the second embodiment is the same as the lens 30 using the laminated sheet 10 of the first embodiment, except that the laminated sheet 20 is used. Similarly to the lens 50, a thermoplastic resin layer can be provided on both sides of the curved laminated sheet 20 ′.
 本実施形態の好ましいレンズの具体的構成を、図5に記載のレンズ30に基づいて説明する。
 図5のレンズ30は、
 凸状の湾曲面および該面の裏面側に位置する凹状の湾曲面を備える、ポリビニルアルコールからなる偏光フィルム12と、
 偏光フィルム12の凸状の湾曲面上に積層された芳香族ポリカーボネート樹脂を含む第2保護層14bと、
 偏光フィルム12の凹状の湾曲面上に積層された芳香族ポリカーボネート樹脂および光波長吸収剤を含む第1保護層14aと、
 第1保護層14a上に積層された芳香族ポリカーボネート樹脂を含むレンズ基材32と、
を備える。
 上記レンズによれば、レンズの色相の相違や色の濃淡がより抑制され、さらに保護層に光波長吸収剤を含むため、製造コストを抑制することができる。
 偏光フィルム12、第1保護層14a、第2保護層14b、レンズ基材32について特に言及しない構成は、上述の実施形態において記載した構成を採用することができる。
A specific configuration of a preferable lens of the present embodiment will be described based on the lens 30 shown in FIG.
The lens 30 in FIG.
A polarizing film 12 made of polyvinyl alcohol, comprising a convex curved surface and a concave curved surface located on the back side of the surface;
A second protective layer 14b containing an aromatic polycarbonate resin laminated on the convex curved surface of the polarizing film 12,
A first protective layer 14a containing an aromatic polycarbonate resin and a light wavelength absorber laminated on the concave curved surface of the polarizing film 12,
A lens substrate 32 comprising an aromatic polycarbonate resin laminated on the first protective layer 14a;
Is provided.
According to the above-described lens, the difference in hue of the lens and the color density are further suppressed, and the production cost can be reduced because the protective layer contains the light wavelength absorber.
The configuration described in the above embodiment can be adopted as a configuration that does not particularly refer to the polarizing film 12, the first protective layer 14a, the second protective layer 14b, and the lens substrate 32.
 前記光波長吸収剤は、上述の紫外線吸収剤および上述の可視光領域の特定の波長を吸収する色素から選ばれる少なくとも1種であり、可視光領域の特定の波長を吸収する色素であることが好ましい。当該色素としては、本発明の効果の観点から、上述のテトラアザポルフィリン化合物を用いることがより好ましい。
 第2保護層14bの凸状の湾曲面がレンズの対物面となり、第1保護層14aの凹状の湾曲面が対眼面となる場合、第1保護層14aに光波長吸収剤を含むことが好ましく、第2保護層14bに紫外線吸収剤を含み、第1保護層14aにテトラアザポルフィリン化合物等の可視光領域の特定の波長を吸収する色素を含むことがさらに好ましい。これにより、第2保護層14bに含まれる化合物の紫外線等による分解を抑制することができる。
The light wavelength absorber is at least one selected from the above-described ultraviolet absorber and the above-described dye that absorbs a specific wavelength in the visible light region, and is a dye that absorbs a specific wavelength in the visible light region. preferable. As the dye, the above-described tetraazaporphyrin compound is more preferably used from the viewpoint of the effect of the present invention.
When the convex curved surface of the second protective layer 14b serves as the objective surface of the lens and the concave curved surface of the first protective layer 14a serves as the eye-facing surface, the first protective layer 14a may contain a light wavelength absorber. Preferably, the second protective layer 14b contains an ultraviolet absorber, and the first protective layer 14a more preferably contains a dye that absorbs a specific wavelength in the visible light region, such as a tetraazaporphyrin compound. Thereby, decomposition | disassembly by the ultraviolet-ray etc. of the compound contained in the 2nd protective layer 14b can be suppressed.
 本実施形態の好ましいレンズにおいては、偏光フィルムと保護層との間に接着層を備える図6に示されるレンズを採用することができる。
 図6に示すように、レンズ40は、偏光フィルム22と第1保護層24aとの間に第1接着層23aを備え、さらに偏光フィルム22と第2保護層24bとの間に第2接着層23bを備える、ことができる。本実施形態においては、少なくとも第2接着層23bを備えることが好ましい。
In a preferable lens of this embodiment, a lens shown in FIG. 6 including an adhesive layer between the polarizing film and the protective layer can be employed.
As shown in FIG. 6, the lens 40 includes a first adhesive layer 23a between the polarizing film 22 and the first protective layer 24a, and further a second adhesive layer between the polarizing film 22 and the second protective layer 24b. 23b. In the present embodiment, it is preferable to include at least the second adhesive layer 23b.
[レンズの製造方法]
 本発明のレンズの製造方法は、積層シートを曲げ加工し、該積層シートを湾曲する工程と、
 湾曲された前記積層シートの凸状の湾曲面および凹状の湾曲面の少なくとも一方の面が、金型面と所定距離離隔して対向するように、該積層シートを金型内に配置する工程と、
 前記積層シートの面と金型との間の空隙内で、熱可塑性樹脂層を形成する工程と、を含む。
[Lens manufacturing method]
The method for producing a lens of the present invention includes a step of bending a laminated sheet and bending the laminated sheet;
Disposing the laminated sheet in the mold so that at least one of the convex curved surface and the concave curved surface of the curved laminated sheet faces the mold surface at a predetermined distance; ,
Forming a thermoplastic resin layer in the gap between the surface of the laminated sheet and the mold.
 以下、本発明の実施の形態について説明する。
 本実施形態のレンズ30の製造方法は、以下の工程を含む。
工程a:積層シート10を曲げ加工し、湾曲させる。
工程b:湾曲された積層シート10'の凸状の湾曲面が、レンズの対物面を形成するための金型面と対向するように、積層シート10'を金型内に配置するとともに、湾曲された積層シート10'の凹状の湾曲面が、レンズの対眼面を形成するための金型面と所定距離離隔して対向するように、積層シート10'を金型内に配置する。
工程c:前記積層シートの凹状の湾曲面と金型との間の空隙内で、熱可塑性樹脂層を形成する。
Embodiments of the present invention will be described below.
The manufacturing method of the lens 30 of this embodiment includes the following steps.
Step a: The laminated sheet 10 is bent and bent.
Step b: The laminated sheet 10 ′ is placed in the mold and curved so that the convex curved surface of the curved laminated sheet 10 ′ faces the mold surface for forming the objective surface of the lens. The laminated sheet 10 ′ is placed in the mold so that the concave curved surface of the laminated sheet 10 ′ facing the mold surface for forming the eye-facing surface of the lens is spaced a predetermined distance away.
Step c: forming a thermoplastic resin layer in the gap between the concave curved surface of the laminated sheet and the mold.
 また、本実施形態のレンズ40の製造方法は、以下の工程を含む。
工程1:積層シート20を曲げ加工し、湾曲させる。
工程2:湾曲された積層シート20'の凸状の湾曲面が、レンズの対物面を形成するための金型面と対向するように、積層シート20'を金型内に配置するとともに、湾曲された積層シート20'の凹状の湾曲面が、レンズの対眼面を形成するための金型面と所定距離離隔して対向するように、積層シート20'を金型内に配置する。
工程3:前記積層シートの凹状の湾曲面と金型との間の空隙内で、熱可塑性樹脂層を形成する。
 以下、本実施形態をレンズ30の製造方法により説明をする。
Moreover, the manufacturing method of the lens 40 of this embodiment includes the following processes.
Step 1: The laminated sheet 20 is bent and bent.
Step 2: The laminated sheet 20 ′ is placed in the mold so that the convex curved surface of the curved laminated sheet 20 ′ is opposed to the mold surface for forming the objective surface of the lens. The laminated sheet 20 ′ is arranged in the mold so that the concave curved surface of the laminated sheet 20 ′ is opposed to the mold surface for forming the eye-facing surface of the lens with a predetermined distance.
Process 3: A thermoplastic resin layer is formed in the space | gap between the concave curved surface of the said lamination sheet, and a metal mold | die.
Hereinafter, this embodiment will be described by a method for manufacturing the lens 30.
(工程a)
 本工程においては、第2保護層14bの露出面が凸状の湾曲面となるように、積層シート10を加熱加圧下で曲げ加工を行う。加熱条件および加圧条件は、偏光層及び保護層を構成する樹脂の種類や層厚により適宜選択することができる。
(Process a)
In this step, the laminated sheet 10 is bent under heat and pressure so that the exposed surface of the second protective layer 14b becomes a convex curved surface. The heating condition and the pressurizing condition can be appropriately selected depending on the kind and layer thickness of the resin constituting the polarizing layer and the protective layer.
(工程b)
 次いで、湾曲された積層シート10を金型内に配置する。具体的には、凸状の湾曲面(第2保護層14bの露出面)が、レンズの対物面を形成するための金型面と対向するように配置するとともに、凹状の湾曲面(第1保護層14aの露出面)が、レンズの対眼面を形成するための金型面と所定距離離隔して対向するように、積層シート10'を金型内に配置する。凸状の湾曲面(第2保護層14bの露出面)は金型面と接していてもよい。凹状の湾曲面(第1保護層14aの露出面)と金型面との離間距離は0.5~150mm程度である。
 なお、金型面の表面には離型剤が塗布されていてもよい。
(Process b)
Next, the curved laminated sheet 10 is placed in a mold. Specifically, the convex curved surface (exposed surface of the second protective layer 14b) is disposed so as to face the mold surface for forming the objective surface of the lens, and the concave curved surface (first surface). The laminated sheet 10 ′ is placed in the mold so that the exposed surface of the protective layer 14a faces the mold surface for forming the eye-facing surface of the lens with a predetermined distance therebetween. The convex curved surface (exposed surface of the second protective layer 14b) may be in contact with the mold surface. The distance between the concave curved surface (exposed surface of the first protective layer 14a) and the mold surface is about 0.5 to 150 mm.
A mold release agent may be applied to the surface of the mold surface.
(工程c)
 そして、積層シート10の凹状の湾曲面(第1保護層14aの露出面)と金型との間の空隙内で、熱可塑性樹脂層32を形成する。
 工程cは、積層シート10の凹状の湾曲面と金型との間の空隙内で、熱可塑性樹脂を射出成形する工程を含むことができ、これにより、第1保護層14a上に熱可塑性樹脂層(レンズ基材)を形成することができる。
 当該樹脂層に含まれる熱可塑性樹脂としては、保護層に含まれる熱可塑性樹脂を用いることができる。
(Process c)
And the thermoplastic resin layer 32 is formed in the space | gap between the concave curved surface (exposed surface of the 1st protective layer 14a) of the lamination sheet 10, and a metal mold | die.
Step c can include a step of injection-molding a thermoplastic resin in the gap between the concave curved surface of the laminated sheet 10 and the mold, whereby the thermoplastic resin is formed on the first protective layer 14a. A layer (lens substrate) can be formed.
As the thermoplastic resin contained in the resin layer, a thermoplastic resin contained in the protective layer can be used.
 工程cの後、金型から離型することにより本実施形態のレンズを得ることができる。さらに必要に応じて、所望の厚さまたは所望のレンズ度数となるように、熱可塑性樹脂層の裏面32aを研磨することができる。 After step c, the lens of this embodiment can be obtained by releasing from the mold. Further, if necessary, the back surface 32a of the thermoplastic resin layer can be polished so as to have a desired thickness or a desired lens power.
 なお、図7に記載のレンズ50を製造するには、上記工程bにおいて、湾曲された積層シート10'の凸状の湾曲面が、レンズの対物面を形成するための金型面と所定距離離隔して対向し、湾曲された積層シート10'の凹状の湾曲面が、レンズの対眼面を形成するための金型面と所定距離離隔して対向するように、積層シート10'を金型内に配置する。凸状の湾曲面と金型面との離間距離および凹状の湾曲面と金型面との離間距離は、同一でも異なっていてもよく0.5~150mm程度である。 In order to manufacture the lens 50 shown in FIG. 7, in the step b, the convex curved surface of the curved laminated sheet 10 ′ is a predetermined distance from the mold surface for forming the objective surface of the lens. The laminated sheet 10 ′ is made of metal so that the concave curved surface of the laminated sheet 10 ′ that is spaced apart and curved is opposed to the mold surface for forming the opposite surface of the lens by a predetermined distance. Place in the mold. The distance between the convex curved surface and the mold surface and the distance between the concave curved surface and the mold surface may be the same or different, and are about 0.5 to 150 mm.
 そして、上記工程cにおいて、積層シートの凸状の湾曲面と金型との間の空隙内および凹状の湾曲面と金型との間の空隙内で、熱可塑性樹脂層32、34を形成することにより、図7に記載のレンズ50を製造することができる。 And in the said process c, the thermoplastic resin layers 32 and 34 are formed in the space | gap between the convex curved surface of a lamination sheet and a metal mold | die, and the space | gap between a concave curved surface and a metal mold | die. Thus, the lens 50 shown in FIG. 7 can be manufactured.
 本実施形態においては、レンズの対物面および対眼面の少なくとも一方の面に、必要に応じてコーティング層を施して用いてもよい。
 コーティング層として、具体的には、プライマー層、ハードコート層、反射防止層、ミラーコート層、防曇コート層、防汚染層、撥水層等が挙げられる。これらのコーティング層はそれぞれ単独で用いることも複数のコーティング層を多層化して使用することもできる。
In this embodiment, a coating layer may be applied to at least one of the objective surface and the eye-facing surface of the lens, if necessary.
Specific examples of the coating layer include a primer layer, a hard coat layer, an antireflection layer, a mirror coat layer, an antifogging coat layer, a stainproof layer, and a water repellent layer. Each of these coating layers can be used alone, or a plurality of coating layers can be used in multiple layers.
 これらのコーティング層はそれぞれ、フォトクロ染料;赤外線から目を守る目的で赤外線吸収剤;レンズの耐候性およびその層自身の耐久性を向上する目的で光安定剤、酸化防止剤、熱安定剤、光劣化防止剤、または熱劣化防止剤;レンズのファッション性を高める目的で染料や顔料;帯電防止剤;その他、レンズの性能を高めるための公知の添加剤、を併用してもよい。
 塗布によるコーティングを行う層に関しては塗布性の改善を目的とした各種レベリング剤を使用してもよい。
Each of these coating layers is a photochromic dye; an infrared absorber for the purpose of protecting eyes from infrared rays; a light stabilizer, an antioxidant, a heat stabilizer for the purpose of improving the weather resistance of the lens and the durability of the layer itself, A photodegradation inhibitor or a thermal degradation inhibitor; a dye or pigment for the purpose of enhancing the fashionability of the lens; an antistatic agent; and other known additives for enhancing the performance of the lens may be used in combination.
For the layer to be coated by coating, various leveling agents for the purpose of improving coating properties may be used.
 プライマー層は通常、後述するハードコート層と保護層との間に形成される。プライマー層は、その上に形成するハードコート層と保護層との密着性を向上させることを目的とするコーティング層であり、場合により耐衝撃性を向上させることも可能である。プライマー層には保護層に対する密着性の高いものであればいかなる素材でも使用できるが、通常、ウレタン系樹脂、エポキシ系樹脂、ポリエステル系樹脂、メラニン系樹脂、ポリビニルアセタールを主成分とするプライマー組成物などが使用される。プライマー組成物は組成物の粘度を調整する目的でレンズに影響を及ぼさない適当な溶剤を用いてもよい。無論、無溶剤で使用してもよい。 The primer layer is usually formed between a hard coat layer and a protective layer described later. The primer layer is a coating layer for the purpose of improving the adhesion between the hard coat layer and the protective layer formed thereon, and in some cases, the impact resistance can be improved. As long as the primer layer has high adhesion to the protective layer, any material can be used, but usually a primer composition mainly composed of urethane resin, epoxy resin, polyester resin, melanin resin, polyvinyl acetal. Etc. are used. The primer composition may use an appropriate solvent that does not affect the lens for the purpose of adjusting the viscosity of the composition. Of course, you may use it without a solvent.
 プライマー層は塗布法、乾式法のいずれの方法によっても形成することができる。塗布法を用いる場合、プライマー組成物を、スピンコート、ディップコートなど公知の塗布方法でレンズに塗布した後、固化することによりプライマー層が形成される。乾式法で行う場合は、CVD法や真空蒸着法などの公知の乾式法で形成される。プライマー層を形成するに際し、密着性の向上を目的として、必要に応じてレンズの表面は、アルカリ処理、プラズマ処理、紫外線処理などの前処理を行っておいてもよい。
 ハードコート層は、レンズ表面に耐擦傷性、耐摩耗性、耐湿性、耐温水性、耐熱性、耐候性等機能を与えることを目的としたコーティング層である。
The primer layer can be formed by either a coating method or a dry method. In the case of using the coating method, the primer layer is formed by solidifying after applying the primer composition to the lens by a known coating method such as spin coating or dip coating. When performing by a dry method, it forms by well-known dry methods, such as CVD method and a vacuum evaporation method. When forming the primer layer, the surface of the lens may be subjected to a pretreatment such as an alkali treatment, a plasma treatment, or an ultraviolet treatment as necessary for the purpose of improving adhesion.
The hard coat layer is a coating layer for the purpose of imparting functions such as scratch resistance, abrasion resistance, moisture resistance, warm water resistance, heat resistance, and weather resistance to the lens surface.
 ハードコート層は、一般的には硬化性を有する有機ケイ素化合物とSi,Al,Sn,Sb,Ta,Ce,La,Fe,Zn,W,Zr,In及びTiの元素群から選ばれる元素の酸化物微粒子の1種以上および/またはこれら元素群から選ばれる2種以上の元素の複合酸化物から構成される微粒子の1種以上を含むハードコート組成物が使用される。 The hard coat layer is generally composed of an organic silicon compound having a curing property and an element selected from the element group of Si, Al, Sn, Sb, Ta, Ce, La, Fe, Zn, W, Zr, In, and Ti. A hard coat composition containing at least one kind of fine particles composed of one or more kinds of oxide fine particles and / or a composite oxide of two or more elements selected from these element groups is used.
 ハードコート組成物には上記成分以外にアミン類、アミノ酸類、金属アセチルアセトネート錯体、有機酸金属塩、過塩素酸類、過塩素酸類の塩、酸類、金属塩化物および多官能性エポキシ化合物の少なくともいずれかを含むことが好ましい。ハードコート組成物にはレンズに影響を及ぼさない適当な溶剤を用いてもよいし、無溶剤で用いてもよい。 In addition to the above components, the hard coat composition includes at least amines, amino acids, metal acetylacetonate complexes, organic acid metal salts, perchloric acids, perchloric acid salts, acids, metal chlorides and polyfunctional epoxy compounds. It is preferable to include any of them. A suitable solvent that does not affect the lens may be used for the hard coat composition, or it may be used without a solvent.
 ハードコート層は、通常、ハードコート組成物をスピンコート、ディップコートなど公知の塗布方法で塗布した後、硬化して形成される。硬化方法としては、熱硬化、紫外線や可視光線などのエネルギー線照射による硬化方法等が挙げられる。干渉縞の発生を抑制するため、ハードコート層の屈折率は、レンズとの屈折率の差が±0.1の範囲にあるのが好ましい。 The hard coat layer is usually formed by applying a hard coat composition by a known coating method such as spin coating or dip coating and then curing. Examples of the curing method include thermal curing, a curing method by irradiation with energy rays such as ultraviolet rays and visible rays, and the like. In order to suppress the occurrence of interference fringes, the refractive index of the hard coat layer is preferably in the range of ± 0.1 in the difference in refractive index from the lens.
 反射防止層は、通常、必要に応じて前記ハードコート層の上に形成される。反射防止層には無機系および有機系があり、無機系の場合、SiO、TiO等の無機酸化物を用い、真空蒸着法、スパッタリング法、イオンプレーティング法、イオンビームアシスト法、CVD法などの乾式法により形成される。有機系の場合、有機ケイ素化合物と、内部空洞を有するシリカ系微粒子とを含む組成物を用い、湿式により形成される。 The antireflection layer is usually formed on the hard coat layer as necessary. The antireflection layer includes an inorganic type and an organic type. In the case of an inorganic type, an inorganic oxide such as SiO 2 or TiO 2 is used, and a vacuum deposition method, a sputtering method, an ion plating method, an ion beam assist method, a CVD method is used. It is formed by the dry method. In the case of an organic type, it is formed by a wet method using a composition containing an organosilicon compound and silica-based fine particles having internal cavities.
 反射防止層は単層および多層があり、単層で用いる場合はハードコート層の屈折率よりも屈折率が少なくとも0.1以上低くなることが好ましい。効果的に反射防止機能を発現するには多層膜反射防止膜とすることが好ましく、その場合、低屈折率膜と高屈折率膜とを交互に積層する。この場合も低屈折率膜と高屈折率膜との屈折率差は0.1以上であることが好ましい。高屈折率膜としては、ZnO、TiO、CeO、Sb、SnO、ZrO、Ta等の膜があり、低屈折率膜としては、SiO膜等が挙げられる。 The antireflection layer has a single layer and a multilayer, and when used in a single layer, the refractive index is preferably at least 0.1 lower than the refractive index of the hard coat layer. In order to effectively exhibit the antireflection function, a multilayer antireflection film is preferably used. In that case, a low refractive index film and a high refractive index film are alternately laminated. Also in this case, the refractive index difference between the low refractive index film and the high refractive index film is preferably 0.1 or more. Examples of the high refractive index film include ZnO, TiO 2 , CeO 2 , Sb 2 O 5 , SnO 2 , ZrO 2 , and Ta 2 O 5, and examples of the low refractive index film include an SiO 2 film. .
 ミラーコート層は、レンズ表面(対物面)に鏡のように反射する機能を付与する層である。ミラーコート層はレンズ表面にCr、Al、Ag、Au、Ni、Co、Tiなどの金属層を含む膜を形成することにより製造されてる。また、金属層を使わないでミラーコート層を形成する方法として、透明な誘電体の多層膜によるミラーコート層を含む膜を形成する方法が挙げられる。ミラーコート層は、対物面側に設置されることが好ましい。 The mirror coat layer is a layer that gives the lens surface (objective surface) a function of reflecting like a mirror. The mirror coat layer is manufactured by forming a film including a metal layer such as Cr, Al, Ag, Au, Ni, Co, Ti on the lens surface. Further, as a method for forming a mirror coat layer without using a metal layer, there is a method for forming a film including a mirror coat layer by a transparent dielectric multilayer film. The mirror coat layer is preferably installed on the object plane side.
 前記コーティング層の上には、必要に応じて防曇層、防汚染層、撥水層を形成させてもよい。防曇層、防汚染層、撥水層を形成する方法としては、反射防止機能に悪影響をもたらすものでなければ、その処理方法、処理材料等については特に限定されずに、公知の防曇処理方法、防汚染処理方法、撥水処理方法、材料を使用することができる。例えば、防曇処理方法、防汚染処理方法では、表面を界面活性剤で覆う方法、表面に親水性の膜を付加して吸水性にする方法、表面を微細な凹凸で覆い吸水性を高める方法、光触媒活性を利用して吸水性にする方法、超撥水性処理を施して水滴の付着を防ぐ方法などが挙げられる。また、撥水処理方法では、フッ素含有シラン化合物等を蒸着やスパッタによって撥水処理層を形成する方法や、フッ素含有シラン化合物を溶媒に溶解したあと、コーティングして撥水処理層を形成する方法等が挙げられる。 On the coating layer, an anti-fogging layer, a stain-proof layer, and a water repellent layer may be formed as necessary. As a method for forming the antifogging layer, the antifouling layer, and the water repellent layer, as long as the antireflection function is not adversely affected, the processing method and processing materials are not particularly limited, and a known antifogging treatment is possible. Methods, antifouling treatment methods, water repellent treatment methods, and materials can be used. For example, in the antifogging treatment method and the antifouling treatment method, a method of covering the surface with a surfactant, a method of adding a hydrophilic film to the surface to make it water absorbent, a method of covering the surface with fine irregularities and increasing water absorption Examples thereof include a method of absorbing water by utilizing photocatalytic activity, and a method of preventing water droplet adhesion by applying a super water-repellent treatment. Further, in the water repellent treatment method, a method of forming a water repellent treatment layer by vapor deposition or sputtering of a fluorine-containing silane compound or the like, or a method of forming a water repellent treatment layer by coating after dissolving the fluorine-containing silane compound in a solvent Etc.
 なお、第2実施形態の積層シート20を用いたレンズ40は、積層シート20を用いた以外は、第1実施形態の積層シート10を用いたレンズ30と同様に製造することができる。また、レンズ50と同様に、湾曲された積層シート20'の両面に熱可塑性樹脂層を形成することもできる。 The lens 40 using the laminated sheet 20 of the second embodiment can be manufactured in the same manner as the lens 30 using the laminated sheet 10 of the first embodiment, except that the laminated sheet 20 is used. Further, similarly to the lens 50, a thermoplastic resin layer can be formed on both surfaces of the curved laminated sheet 20 ′.
[用途]
 本実施形態のレンズは、適宜、上記のコーティング層を形成して、サングラス、ゴーグル、矯正眼鏡レンズ等に用いることができる。
 また、本実施形態の積層シート10または20は、適宜、上記のコーティング層を形成して、偏光板、フォトクロミック板、偏光・フォトクロミック板などに用いることができる。
[Usage]
The lens of the present embodiment can be used for sunglasses, goggles, correction spectacle lenses and the like by appropriately forming the above coating layer.
The laminated sheet 10 or 20 of the present embodiment can be used for a polarizing plate, a photochromic plate, a polarizing / photochromic plate, and the like by appropriately forming the coating layer.
 以上、本発明を実施の形態により説明したが、以下の態様も取り得る。
 例えば、第1または第2実施形態において、一方の保護層を熱可塑性樹脂以外の樹脂から形成することができる。
Although the present invention has been described above with reference to the embodiment, the following modes can also be taken.
For example, in the first or second embodiment, one protective layer can be formed of a resin other than a thermoplastic resin.
 また、第1または第2実施形態において、一方の保護層のみに、または2つの保護層に、光波長吸収剤を含むことができ、あるいは一方の保護層を熱可塑性樹脂以外の樹脂から形成するとともに一方の保護層のみに、光波長吸収剤を含むことができる。 Moreover, in 1st or 2nd embodiment, a light wavelength absorber can be included only in one protective layer, or in two protective layers, or one protective layer is formed from resin other than a thermoplastic resin. At the same time, only one protective layer can contain a light wavelength absorber.
 第II実施形態のレンズにおいて、湾曲した積層シート10'の凸状の湾曲面(第2保護層14bの凸状の湾曲面)上にのみ熱可塑性樹脂層が形成されていてもよい。 In the lens of the second embodiment, the thermoplastic resin layer may be formed only on the convex curved surface of the curved laminated sheet 10 ′ (the convex curved surface of the second protective layer 14b).
 本実施形態のレンズの製造方法においては、
 湾曲された積層シート10'の凹状の湾曲面が、レンズの対眼面を形成するための金型面と所定距離離隔して対向するように、積層シート10'を金型内に配置し、前記積層シートの凸状の湾曲面と金型との間の空隙内で、熱可塑性樹脂層を形成することができる。
In the manufacturing method of the lens of this embodiment,
The laminated sheet 10 ′ is disposed in the mold so that the concave curved surface of the curved laminated sheet 10 ′ is opposed to the mold surface for forming the opposite surface of the lens with a predetermined distance therebetween, A thermoplastic resin layer can be formed in the gap between the convex curved surface of the laminated sheet and the mold.
 次に、本発明を実施例により、さらに詳細に説明するが、本発明はこれらの例によってなんら限定されるものではない。 Next, the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples.
(ポリカーボネートシートの作製(保護層の作製))
 2-(5-クロロ-2H-ベンゾトリアゾール-2-イル)-4-メチル-6-tert-ブチルフェノールを0.4重量%含むビスフェノールA型ポリカーボネート樹脂(商品名:SDポリカSD2173M、住友スタイロンポリカーボネート(株)製)10kgを140℃で4時間以上乾燥し、585nmに吸収波長を有する色素(商品名:PD-311S、山本化成(株)製)134ppmを添加して、押出機により280℃で混練して、ペレタイズし、ポリカーボネートペレットを得た。
 該ペレットを140℃で4時間以上乾燥した後、シリンダー温度280℃、ダイ温度280℃で、ロール温度80℃でフィルム成形し、厚み0.3mmのポリカーボネートシートAを得た。このとき波長585nmの透過率は21%であった。
 585nmに吸収波長を有する色素(商品名:PD-311S、山本化成(株)製)を添加しない以外は上記と同様にして、厚みが0.3mmのポリカーボネートシートBを得た。
(Production of polycarbonate sheet (production of protective layer))
Bisphenol A type polycarbonate resin containing 0.4% by weight of 2- (5-chloro-2H-benzotriazol-2-yl) -4-methyl-6-tert-butylphenol (trade name: SD Polycarbonate SD2173M, Sumitomo Stylon Polycarbonate ( 10 kg) was dried at 140 ° C. for 4 hours or more, a dye having an absorption wavelength at 585 nm (trade name: PD-311S, manufactured by Yamamoto Kasei Co., Ltd.) 134 ppm was added, and the mixture was kneaded at 280 ° C. with an extruder. And pelletized to obtain polycarbonate pellets.
The pellets were dried at 140 ° C. for 4 hours or more, and then formed into a film at a cylinder temperature of 280 ° C., a die temperature of 280 ° C., and a roll temperature of 80 ° C. to obtain a polycarbonate sheet A having a thickness of 0.3 mm. At this time, the transmittance at a wavelength of 585 nm was 21%.
A polycarbonate sheet B having a thickness of 0.3 mm was obtained in the same manner as above except that a dye having an absorption wavelength at 585 nm (trade name: PD-311S, manufactured by Yamamoto Kasei Co., Ltd.) was not added.
(偏光フィルムの作製)
 市販のPVA製液体洗たく糊を1mm厚のプラスチック板をスペーサに使ったガラス基板上に2~3ml垂らし、ガラス棒で馴らした後、ガラス板ごとホットプレートに乗せ50℃で1時間乾燥した。
 別途、少量の水に0.2gのヨウ素と0.5gのヨウ化カリウムを加え混合溶解させ、ついでこれを500mlの4%ホウ酸溶液に加え染色液を調製した。
 乾燥後のフィルムを30秒程度浸漬したのち、キムワイプの上に乗せ水分を吸収させた。フィルムが乾かないうちに、テンターにセットして3倍に延伸し、そのまま30分保持して乾燥させ偏光フィルムを得た。偏光フィルムの平均可視光線透過率は30%であった。
(Preparation of polarizing film)
A commercially available PVA liquid washing paste was dropped on a glass substrate using a 1 mm thick plastic plate as a spacer, conditioned with a glass rod, and then placed on a hot plate with the glass plate and dried at 50 ° C. for 1 hour.
Separately, 0.2 g of iodine and 0.5 g of potassium iodide were mixed and dissolved in a small amount of water, and then this was added to 500 ml of 4% boric acid solution to prepare a staining solution.
After the dried film was immersed for about 30 seconds, it was placed on a Kimwipe to absorb moisture. Before the film was dried, it was set on a tenter and stretched 3 times, and held for 30 minutes and dried to obtain a polarizing film. The average visible light transmittance of the polarizing film was 30%.
(積層シートの作製)
 偏光フィルムAの片面にポリカーボネートシートAを、他方の面にポリカーボネートシートBをウレタン樹脂系接着剤にて貼り合わせて、積層シートを作製した。積層シートの585nmの可視光線透過率は6.5%であった。
(偏光レンズの作製)
 この積層シートからなる直径81mmの円状物を打ち抜き法にて作成し、130℃に保持した金型にて、ポリカーボネートシートBが凸状の湾曲面およびポリカーボネートシートAが凹状の湾曲面となるように曲げ加工を行って偏光ウエハーを作製した。次いで、この偏光ウエハーの凹状の湾曲面(ポリカーボネートシートAの表面)にビスフェノールA型芳香族ポリカーボネート樹脂(商品名:SDポリカSD2173M、住友スタイロンポリカーボネート(株)製)を射出成形することによりベースカーブ6C、中心厚10mmの偏光レンズ(セミフィニッシュ品)を得た。得られた偏光レンズは赤色、緑色のコントラストに優れ、レンズ全面が均一の薄青紫色であった。
(Production of laminated sheet)
A laminated sheet was prepared by laminating a polycarbonate sheet A on one side of the polarizing film A and a polycarbonate sheet B on the other side with a urethane resin adhesive. The visible light transmittance of 585 nm of the laminated sheet was 6.5%.
(Production of polarizing lens)
A circular article having a diameter of 81 mm made of this laminated sheet is prepared by a punching method, and in a mold maintained at 130 ° C., the polycarbonate sheet B has a convex curved surface and the polycarbonate sheet A has a concave curved surface. A polarizing wafer was prepared by bending the film. Next, a base curve 6C is formed by injection molding a bisphenol A type aromatic polycarbonate resin (trade name: SD Polycarbonate SD2173M, manufactured by Sumitomo Stylon Polycarbonate Co., Ltd.) on the concave curved surface (surface of the polycarbonate sheet A) of the polarizing wafer. A polarizing lens (semi-finished product) having a center thickness of 10 mm was obtained. The obtained polarizing lens was excellent in red and green contrast, and the entire lens surface was uniform light blue-purple.
 この出願は、2016年12月6日に出願された日本出願特願2016-236961号を基礎とする優先権を主張し、その開示の全てをここに取り込む。 This application claims priority based on Japanese Patent Application No. 2016-236961 filed on Dec. 6, 2016, the entire disclosure of which is incorporated herein.

Claims (20)

  1.  偏光層と、
     前記偏光層の両面上に積層された保護層と、
    を備え、
     少なくとも一方の前記保護層が熱可塑性樹脂を含み、少なくとも一方の前記保護層が光波長吸収剤を含む、積層シート。
    A polarizing layer;
    A protective layer laminated on both sides of the polarizing layer;
    With
    At least one of the protective layers includes a thermoplastic resin, and at least one of the protective layers includes a light wavelength absorber.
  2.  2つの前記保護層が前記熱可塑性樹脂を含み、少なくとも一方の前記保護層が前記光波長吸収剤を含む、請求項1に記載の積層シート。 The laminated sheet according to claim 1, wherein the two protective layers contain the thermoplastic resin, and at least one of the protective layers contains the light wavelength absorber.
  3.  2つの前記保護層が前記熱可塑性樹脂および前記光波長吸収剤を含む、請求項1に記載の積層シート。 2. The laminated sheet according to claim 1, wherein the two protective layers contain the thermoplastic resin and the light wavelength absorber.
  4.  2つの前記保護層が前記熱可塑性樹脂を含み、一方の前記保護層が前記光波長吸収剤を含む、請求項1に記載の積層シート。 The laminated sheet according to claim 1, wherein two of the protective layers contain the thermoplastic resin, and one of the protective layers contains the light wavelength absorber.
  5.  前記保護層に含まれる前記熱可塑性樹脂は、ポリカーボネート樹脂、トリアセチルセルロース樹脂、ポリアミド樹脂、ポリエステル樹脂、およびアクリル樹脂から選択される少なくとも1種である、請求項1~4のいずれかに記載の積層シート。 The thermoplastic resin contained in the protective layer is at least one selected from polycarbonate resin, triacetyl cellulose resin, polyamide resin, polyester resin, and acrylic resin. Laminated sheet.
  6.  前記保護層に含まれる前記熱可塑性樹脂は芳香族ポリカーボネート樹脂である、請求項1~4のいずれかに記載の積層シート。 The laminated sheet according to any one of claims 1 to 4, wherein the thermoplastic resin contained in the protective layer is an aromatic polycarbonate resin.
  7.  前記偏光層と前記保護層との間の少なくとも一方に接着層を備える、請求項1~6のいずれかに記載の積層シート。 The laminated sheet according to any one of claims 1 to 6, further comprising an adhesive layer on at least one of the polarizing layer and the protective layer.
  8.  前記偏光層は、ポリビニルアルコール系偏光フィルムからなる、請求項1~7のいずれかに記載の積層シート。 The laminated sheet according to any one of claims 1 to 7, wherein the polarizing layer comprises a polyvinyl alcohol polarizing film.
  9.  前記保護層は、樹脂シートまたはフィルムからなる、請求項1~8のいずれかに記載の積層シート。 The laminated sheet according to any one of claims 1 to 8, wherein the protective layer comprises a resin sheet or a film.
  10.  前記光波長吸収剤が、紫外線吸収剤および可視光領域の特定の波長を吸収する色素から選ばれる少なくとも1種である、請求項1~9のいずれかに記載の積層シート。 The laminated sheet according to any one of claims 1 to 9, wherein the light wavelength absorber is at least one selected from an ultraviolet absorber and a dye that absorbs a specific wavelength in the visible light region.
  11.  湾曲された請求項1~10のいずれかに記載の積層シートからなる、レンズ。 A lens comprising the laminated sheet according to any one of claims 1 to 10.
  12.  湾曲された請求項1~10のいずれかに記載の積層シートと、
     前記積層シートの凹状の湾曲面および凸状の湾曲面の少なくとも一方の面に積層された熱可塑性樹脂層と、
    を含む、レンズ。
    A laminated sheet according to any one of claims 1 to 10, which is curved;
    A thermoplastic resin layer laminated on at least one of the concave curved surface and the convex curved surface of the laminated sheet;
    Including the lens.
  13.  凸状の湾曲面および該面の裏面側に位置する凹状の湾曲面を備える、ポリビニルアルコールからなる偏光フィルムと、
     前記偏光フィルムの凸状の前記湾曲面上に積層された芳香族ポリカーボネート樹脂を含む第2保護層と、
     前記偏光フィルムの凹状の前記湾曲面上に積層された芳香族ポリカーボネート樹脂および光波長吸収剤を含む第1保護層と、
     前記第1保護層上に積層された芳香族ポリカーボネート樹脂を含むレンズ基材と、
    を備える、レンズ。
    A polarizing film made of polyvinyl alcohol, comprising a convex curved surface and a concave curved surface located on the back side of the surface;
    A second protective layer comprising an aromatic polycarbonate resin laminated on the convex curved surface of the polarizing film;
    A first protective layer comprising an aromatic polycarbonate resin and a light wavelength absorber laminated on the concave curved surface of the polarizing film;
    A lens substrate comprising an aromatic polycarbonate resin laminated on the first protective layer;
    A lens.
  14.  前記光波長吸収剤が、紫外線吸収剤および可視光領域の特定の波長を吸収する色素から選ばれる少なくとも1種である、請求項13に記載のレンズ。 The lens according to claim 13, wherein the light wavelength absorber is at least one selected from an ultraviolet absorber and a dye that absorbs a specific wavelength in the visible light region.
  15.  前記可視光領域の特定の波長を吸収する色素が、テトラアザポルフィリン化合物である、請求項14に記載のレンズ。 The lens according to claim 14, wherein the dye that absorbs a specific wavelength in the visible light region is a tetraazaporphyrin compound.
  16.  前記偏光フィルムと前記第1保護層との間、および前記偏光フィルムと前記第2保護層との間の少なくとも一方に接着層を備える、請求項13~15のいずれかに記載のレンズ。 The lens according to any one of claims 13 to 15, further comprising an adhesive layer between at least one of the polarizing film and the first protective layer and between the polarizing film and the second protective layer.
  17.  請求項11~16のいずれかに記載のレンズを備える、サングラスまたはゴーグル。 Sunglasses or goggles comprising the lens according to any one of claims 11 to 16.
  18.  請求項1~10のいずれかに記載の積層シートを曲げ加工し、該積層シートを湾曲する工程を含む、レンズの製造方法。 A method for producing a lens, comprising a step of bending the laminated sheet according to any one of claims 1 to 10 and bending the laminated sheet.
  19.  請求項1~10のいずれかに記載の積層シートを曲げ加工し、該積層シートを湾曲する工程と、
     前記積層シートの凸状の湾曲面および凹状の湾曲面の少なくとも一方の面が、金型面と所定距離離隔して対向するように、該積層シートを金型内に配置する工程と、
     前記積層シートの面と金型との間の空隙内で、熱可塑性樹脂層を形成する工程と、
    を含む、レンズの製造方法。
    Bending the laminated sheet according to any one of claims 1 to 10, and bending the laminated sheet;
    Placing the laminated sheet in the mold such that at least one of the convex curved surface and the concave curved surface of the laminated sheet faces the mold surface at a predetermined distance; and
    Forming a thermoplastic resin layer in the gap between the surface of the laminated sheet and the mold; and
    A method for manufacturing a lens, comprising:
  20.  熱可塑性樹脂層を形成する前記工程は、
     前記積層シートの面と金型との間の空隙内で、熱可塑性樹脂を射出成形する工程を含む、請求項19に記載のレンズの製造方法。
    The step of forming the thermoplastic resin layer includes:
    The method for manufacturing a lens according to claim 19, comprising a step of injection molding a thermoplastic resin in a gap between a surface of the laminated sheet and a mold.
PCT/JP2017/043598 2016-12-06 2017-12-05 Multilayer sheet and lens WO2018105593A1 (en)

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